Page:1 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

0

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

# 120301 Refrigeration/A **ir Conditioning Subsy stem - A**  **C Compressor**

1 **G AC Pump Assembly 0.50**  **$ 0.29** 

**$ 1.05** 

**$ 1.84** 

**$ 0.01** 

**$ 0.21** 

**$ 0.17** 

**$ 0.06** 

**$ 0.46** 

**$**

**-**

**$ 2.30** 

**$**

**-**

**$**

A G - AC Pump Assembly (Includes items listed below) # 03 01

- B0602

- 001 1 Full 1 0.50 $ 0.29

$ 1.05

$ **1.84**

**$** 0.01

$ 0.21

$ 0.17

$ 0.06

$ **0.46**

**$**

-

$ **2.30**

**$**

**-**

**$** G Snap-ring, AC Magnet # 03 01

- B0602

- 02 1 G Snap-ring, AC Hub # 03 01

- B0602

- 03 1 G Shim, Clutch Hub # 03 01

- B0602

- 04 2Sub-Subsystem

Part Number 

## BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent **System ED&T/R&D**  **(x1000)** 

## BASE TECHNOLOGY GENERAL PART INFORMATION: **Mechanical Air Conditioning Compressor: Electromagnetic Clutch**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, 06=Technology Package, 02=Vehicle Class )

G Bolt, AC Clutch Hub Cover # 03 01

- B0602

- 05 3 G Bolt, Bracket, AC Electrical # 03 01

- B0602

- 06 1 G Bolt, Short, AC Asm to Hoses # 03 01

- B0602

- 72 1 G Bolt, Long, AC Asm. to Bracket # 03 01

- B0602

- 73 1

2 **G Center Pump Assembly A 4.19**  **$ 0.39** 

**$ 1.50** 

**$ 6.08** 

**$ 0.04** 

**$ 0.52** 

**$ 0.45** 

**$ 0.18** 

**$ 1.19** 

**$**

**-**

**$ 7.26** 

**$**

**-**

**$**

A G - Center Pump Housing Assembly A (Includes items listed below) # 03 01

- B0602

- 007 1 Full 1 4.19 $ 0.39

$ 1.50

$ **6.08**

**$** 0.04

$ 0.52

$ 0.45

$ 0.18

$ **1.19**

**$**

-

$ **7.26**

**$**

**-**

**$** G Spacer, Shaft, Large # 03 01

- B0602

- 008 1 G Thrust Bearing, Shaft # 03 01

- B0602

- 009 1 G Spacer, Shaft, Small # 03 01

- B0602

- 010 1 G Bearing, Swash Plate to Piston # 03 01

- B0602

- 011 10 G Spacer, Shaft, Large # 03 01

- B0602

- 012 1 G Thrust Bearing, Shaft # 03 01

- B0602

- 013 1 G Spacer, Shaft, Small # 03 01

- B0602

- 014 1 G Gasket, Pump Housing # 03 01

- B0602

- 015 1 G Bolt, Front to Rear Housing # 03 01

- B0602

- 016 3 G Bolt, Front Cover to Rear # 03 01

- B0602

- 063 5

3 **G Rear Pump Housing Assembly B 1.73**  **$ 1.95** 

**$ 2.29** 

**$ 5.97** 

**$ 0.03** 

**$ 0.44** 

**$ 0.39** 

**$ 0.16** 

**$ 1.02** 

**$**

**-**

**$ 6.99** 

**$**

**-**

**$**

A G - Rear Pump Housing Assembly B (Includes items listed below) # 03 01

- B0602

- 017 1 Full 1 1.73 $ 1.95

$ 2.29

$ **5.97**

**$** 0.03

$ 0.44

$ 0.39

$ 0.16

$ **1.02**

**$**

-

$ **6.99**

**$**

**-**

**$** G Label, Front Pump Housing # 03 01

- B0602

- 018 1 G Bearing, Needle, AC Pump # 03 01

- B0602

- 019 1 G Dowel, Small, Rear Housing # 03 01

- B0602

- 020 3 G O Ring, Housing, AC Pump # 03 01

- B0602

- 021 1

4 **G Shaft and Swash Plate Assembly C 1.16**  **$ 1.18** 

**$ 1.49** 

**$ 3.83** 

**$ 0.08** 

**$ 0.51** 

**$ 0.41** 

**$ 0.11** 

**$ 1.11** 

**$**

**-**

**$ 4.94** 

**$**

**-**

**$**

A G - Shaft and Swash Plate Assembly C (Includes items listed below) # 03 01

- B0602

- 23/24 1 Full 1 1.16 $ 1.18

$ 1.49

$ **3.83**

**$** 0.08

$ 0.51

$ 0.41

$ 0.11

$ **1.11**

**$**

-

$ **4.94**

**$**

**-**

**$** G Shaft, AC Pump # 03 01

- B0602

- 023 1 G Swash Plate, AC Pump # 03 01

- B0602

- 024 1

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:2 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&DSub-Subsystem

Part Number 

## BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent **System ED&T/R&D**  **(x1000)** 

## BASE TECHNOLOGY GENERAL PART INFORMATION: **Mechanical Air Conditioning Compressor: Electromagnetic Clutch**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, 06=Technology Package, 02=Vehicle Class )

5 **G Piston Assembly D 1.46**  **$ 3.64** 

**$ 5.46** 

**$ 10.56** 

**$ 0.06** 

**$ 0.74** 

**$ 0.67** 

**$ 0.27** 

**$ 1.74** 

**$**

**-**

**$ 12.31** 

**$**

**-**

**$**

A G - Piston Assembly D (Includes items listed below) # 03 01

- B0602

- 025 5 Full 1 1.46 $ 3.64

$ 5.46

$ **10.56**

**$** 0.06

$ 0.74

$ 0.67

$ 0.27

$ **1.74**

**$**

-

$ **12.31**

**$**

**-**

**$** G Piston, AC Compressor # 03 01

- B0602

- 026 1 G Seal, Piston, AC Compressor # 03 01

- B0602

- 027 1

6 **G Front Pump Housing Assembly E 2.71**  **$ 2.07** 

**$ 3.53** 

**$ 8.30** 

**$ 0.04** 

**$ 0.59** 

**$ 0.53** 

**$ 0.22** 

**$ 1.38** 

**$**

**-**

**$ 9.69** 

**$**

**-**

**$**

A G - Front Pump Assembly E (Includes items listed below) # 03 01

- B0602

- 028 1 Full 1 2.71 $ 2.07

$ 3.53

$ **8.30**

**$** 0.04

$ 0.59

$ 0.53

$ 0.22

$ **1.38**

**$**

-

$ **9.69**

**$**

**-**

**$** G Label, Front Pump Housing # 03 01

- B0602

- 029 1 G Bearing, Needle, AC Pump # 03 01

- B0602

- 030 1 G Dowel, Large Front Housing # 03 01

- B0602

- 031 2 G O Ring, Housing, AC Pump # 03 01

- B0602

- 032 1

7 **G Steel Valve Assembly E1, E2, E3 0.18**  **$ 0.68** 

**$ 0.92** 

**$ 1.78** 

**$ 0.02** 

**$ 0.23** 

**$ 0.19** 

**$ 0.05** 

**$ 0.48** 

**$**

**-**

**$ 2.27** 

**$**

**-**

**$**

A G - Steel Valve Assembly E1, E2, E3 (Includes items listed below) # 03 01

- B0602

- 33/39 1 Full 1 0.18 $ 0.68

$ 0.92

$ **1.78**

**$** 0.02

$ 0.23

$ 0.19

$ 0.05

$ **0.48**

**$**

-

$ **2.27**

**$**

**-**

**$** E1 G Steel Valve, AC Pump # 03 01

- B0602

- 033 1 E2 G Valve Plate, Front Cover Assembly # 03 01

- B0602

- 034 1

G Valve Plate, Base # 03 01

- B0602

- 035 1 G Valve Plate, Valve # 03 01

- B0602

- 036 1 G Steel Valve, Top, Stamp # 03 01

- B0602

- 037 1 G Valve Plate, Pin # 03 01

- B0602

- 038 4 E3 G Gasket, Front Cover # 03 01

- B0602

- 039 1

8 **G Front Cover Assembly F 1.60**  **$ 1.73** 

**$ 2.18** 

**$ 5.52** 

**$ 0.03** 

**$ 0.40** 

**$ 0.36** 

**$ 0.14** 

**$ 0.93** 

**$**

**-**

**$ 6.44** 

**$**

**-**

**$**

A G - Front Cover Assembly (Includes items listed below) # 03 01

- B0602

- 040 1 Full 1 1.60 $ 1.73

$ 2.18

$ **5.52**

**$** 0.03

$ 0.40

$ 0.36

$ 0.14

$ **0.93**

**$**

-

$ **6.44**

**$**

**-**

**$** G Seal, Front Cover # 03 01

- B0602

- 041 1 G Snap-ring, Seal Front Cover # 03 01

- B0602

- 042 1 G Dust Seal, Cloth, Front Cover # 03 01

- B0602

- 043 1

9 **G Steel Valve Assembly F1, F2, F3 0.20**  **$ 0.49** 

**$ 0.74** 

**$ 1.42** 

**$ 0.01** 

**$ 0.18** 

**$ 0.15** 

**$ 0.04** 

**$ 0.39** 

**$**

**-**

**$ 1.81** 

**$**

**-**

**$**

A G - Steel Valve Assembly F1, F2, F3 (Includes items listed below) # 03 01

- B0602

- 44/50 1 Full 1 0.20 $ 0.49

$ 0.74

$ **1.42**

**$** 0.01

$ 0.18

$ 0.15

$ 0.04

$ **0.39**

**$**

-

$ **1.81**

**$**

**-**

**$** F1 G Steel Valve, AC Pump # 03 01

- B0602

- 044 1 F2 G Valve Plate, Rear Cover, Assembly # 03 01

- B0602

- 045 1

G Valve Plate, Base # 03 01

- B0602

- 046 1 G Valve Plate, Valve # 03 01

- B0602

- 047 1 G Steel Valve, Top, Stamp # 03 01

- B0602

- 048 1 G Valve Plate, Pin # 03 01

- B0602

- 049 4 F3 G Gasket, Rear Cover # 03 01

- B0602

- 050 1

10 **G Rear Cover Assembly G 1.64**  **$ 1.26** 

**$ 1.53** 

**$ 4.44** 

**$ 0.02** 

**$ 0.31** 

**$ 0.28** 

**$ 0.12** 

**$ 0.73** 

**$**

**-**

**$ 5.17** 

**$**

**-**

**$**

A G - Rear Cover Assembly (Includes items listed below) # 03 01

- B0602

- 051 1 Full 1 1.64 $ 1.26

$ 1.53

$ **4.44**

**$** 0.02

$ 0.31

$ 0.28

$ 0.12

$ **0.73**

**$**

-

$ **5.17**

**$**

**-**

**$** G - Rear Cover Assembly (Includes items listed below) $ **$ $**  $ **$ $** 

G O-ring, Plug, Rear Cover # 03 01

- B0602

- 052 1

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:3 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&DSub-Subsystem

Part Number 

## BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent **System ED&T/R&D**  **(x1000)** 

## BASE TECHNOLOGY GENERAL PART INFORMATION: **Mechanical Air Conditioning Compressor: Electromagnetic Clutch**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, 06=Technology Package, 02=Vehicle Class )

G Plug Asm. , Rear Cover # 03 01

- B0602

- 053 1

11 **G Magnet Assembly H 4.14**  **$ 2.23** 

**$ 1.71** 

**$ 8.07** 

**$ 0.07** 

**$ 1.02** 

**$ 0.83** 

**$ 0.24** 

**$ 2.16** 

**$**

**-**

**$ 10.23** 

**$**

**-**

**$**

A G - Magnet Assembly, AC Clutch (Includes items listed below) # 03 01

- B0602

- 054 1 Full 1 4.14 $ 2.23

$ 1.71

$ **8.07**

**$** 0.07

$ 1.02

$ 0.83

$ 0.24

$ **2.16**

**$**

-

$ **10.23**

**$**

**-**

**$** G Snap-ring, AC Magnet # 03 01

- B0602

- 055 1 G Magnet Asm, Pigtail Connector # 03 01

- B0602

- 056 1 G Magnet Asm, Connector # 03 01

- B0602

- 057 1 G Magnet Asm, Liner # 03 01

- B0602

- 058 1

12 **G Clutch Hub Assembly I 1.11**  **$ 1.77** 

**$ 2.05** 

**$ 4.94** 

**$ 0.04** 

**$ 0.65** 

**$ 0.52** 

**$ 0.14** 

**$ 1.35** 

**$**

**-**

**$ 6.28** 

**$**

**-**

**$**

A G - Clutch Hub Assembly (Includes items listed below) # 03 01

- B0602

- 059 1 Full 1 1.11 $ 1.77

$ 2.05

$ **4.94**

**$** 0.04

$ 0.65

$ 0.52

$ 0.14

$ **1.35**

**$**

-

$ **6.28**

**$**

**-**

**$** G Clutch Hub, W asher, M5 # 03 01

- B0602

- 060 3 G Clutch Hub, W asher, M5 G Clutch Hub, Rivet Pin, M5 # 03 01

- B0602

- 061 3 G Clutch Hub, Rivet Pin, M6 # 03 01

- B0602

- 062 3 I1 G Clutch Hub, Splined Hub, Painted # 03 01

- B0602

- 064 1 I2 G Clutch Hub, Face # 03 01

- B0602

- 065 1 I3 G Clutch Hub, Isolator,Painted, Asm # 03 01

- B0602

- 066 1 I4 G Clutch Hub, Cover, Molded # 03 01

- B0602

- 067 1

13 **G Bracket Stamped Assembly J 0.01**  **$ 0.01** 

**$ 0.02** 

**$ 0.04** 

**$ 0.00** 

**$ 0.01** 

**$ 0.00** 

**$ 0.00** 

**$ 0.01** 

**$**

**-**

**$ 0.05** 

**$**

**-**

**$**

A G - Bracket, Stamped AC (Includes items listed below) # 03 01

- B0602

- 068 1 Full 1 0.01 $ 0.01

$ 0.02

$ **0.04**

**$** 0.00

$ 0.01

$ 0.00

$ 0.00

$ **0.01**

**$**

-

$ **0.05**

**$**

**-**

**$**

14 **G Clutch Pulley Assembly K 3.48**  **$ 1.49** 

**$ 1.43** 

**$ 6.40** 

**$ 0.13** 

**$ 0.72** 

**$ 0.59** 

**$ 0.17** 

**$ 1.61** 

**$**

**-**

**$ 8.01** 

**$**

**-**

**$**

A G - Clutch Pulley Assembly (Includes items listed below) # 03 01

- B0602

- 069 1 Full 1 3.48 $ 1.49

$ 1.43

$ **6.40**

**$** 0.13

$ 0.72

$ 0.59

$ 0.17

$ **1.61**

**$**

-

$ **8.01**

**$**

-

$ G Clutch Pully, Friction Material # 03 01

- B0602

- 070 1 G Clutch Pulley, Bearing # 03 01

- B0602

- 071 1

24.10 $ 19.18

$ 25.92

$ **69.20**

**$** 0.58

$ 6.52

$ 5.56

$ 1.89

$ **14.56**

**$**

-

$ **83.75**

**$**

**-**

**$**

**NOTES:**



### 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) 

### Yes

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:4 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0 

# 120301 Refrigeration/A **ir Conditioning Subsy stem - A**  **C Compressor**

1 **G AC Pump Assembly**

A G - AC Pump Assembly (Includes items listed below) # 03 01

- B0602

- 001 1 Full 1 G Snap-ring, AC Magnet # 03 01

- B0602

- 02 1 G Snap-ring, AC Hub # 03 01

- B0602

- 03 1 G Shim, Clutch Hub # 03 01

- B0602

- 04 2Sub-Subsystem

Part NumberQTY/Subsystem NotesSubassemblyComponent 

## BASE TECHNOLOGY GENERAL PART INFORMATION: **Mechanical Air Conditioning Compressor: Electromagnetic Clutch**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, 06=Technology Package, 02=Vehicle Class )

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**

G Bolt, AC Clutch Hub Cover # 03 01

- B0602

- 05 3 G Bolt, Bracket, AC Electrical # 03 01

- B0602

- 06 1 G Bolt, Short, AC Asm to Hoses # 03 01

- B0602

- 72 1 G Bolt, Long, AC Asm. to Bracket # 03 01

- B0602

- 73 1

2 **G Center Pump Assembly A**

A G - Center Pump Housing Assembly A (Includes items listed below) # 03 01

- B0602

- 007 1 Full 1 G Spacer, Shaft, Large # 03 01

- B0602

- 008 1 G Thrust Bearing, Shaft # 03 01

- B0602

- 009 1 G Spacer, Shaft, Small # 03 01

- B0602

- 010 1 G Bearing, Swash Plate to Piston # 03 01

- B0602

- 011 10 G Spacer, Shaft, Large # 03 01

- B0602

- 012 1 G Thrust Bearing, Shaft # 03 01

- B0602

- 013 1 G Spacer, Shaft, Small # 03 01

- B0602

- 014 1 G Gasket, Pump Housing # 03 01

- B0602

- 015 1 G Bolt, Front to Rear Housing # 03 01

- B0602

- 016 3 G Bolt, Front Cover to Rear # 03 01

- B0602

- 063 5

3 **G Rear Pump Housing Assembly B**

A G - Rear Pump Housing Assembly B (Includes items listed below) # 03 01

- B0602

- 017 1 Full 1 G Label, Front Pump Housing # 03 01

- B0602

- 018 1 G Bearing, Needle, AC Pump # 03 01

- B0602

- 019 1 G Dowel, Small, Rear Housing # 03 01

- B0602

- 020 3 G O Ring, Housing, AC Pump # 03 01

- B0602

- 021 1

4 **G Shaft and Swash Plate Assembly C**

A G - Shaft and Swash Plate Assembly C (Includes items listed below) # 03 01

- B0602

- 23/24 1 Full 1 G Shaft, AC Pump # 03 01

- B0602

- 023 1 **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

G Swash Plate, AC Pump # 03 01

- B0602

- 024 1

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:5 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFTSub-Subsystem

Part NumberQTY/Subsystem NotesSubassemblyComponent 

## BASE TECHNOLOGY GENERAL PART INFORMATION: **Mechanical Air Conditioning Compressor: Electromagnetic Clutch**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, 06=Technology Package, 02=Vehicle Class )

5 **G Piston Assembly D**

A G - Piston Assembly D (Includes items listed below) # 03 01

- B0602

- 025 5 Full 1 G Piston, AC Compressor # 03 01

- B0602

- 026 1 G Seal, Piston, AC Compressor # 03 01

- B0602

- 027 1

6 **G Front Pump Housing Assembly E**

A G - Front Pump Assembly E (Includes items listed below) # 03 01

- B0602

- 028 1 Full 1 G Label, Front Pump Housing # 03 01

- B0602

- 029 1 G Bearing, Needle, AC Pump # 03 01

- B0602

- 030 1 G Dowel, Large Front Housing # 03 01

- B0602

- 031 2 G O Ring, Housing, AC Pump # 03 01

- B0602

- 032 1 **Investment (X1000)**  **Tooling (x1000)** 

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

7 **G Steel Valve Assembly E1, E2, E3**

A G - Steel Valve Assembly E1, E2, E3 (Includes items listed below) # 03 01

- B0602

- 33/39 1 Full 1

E1 G Steel Valve, AC Pump # 03 01

- B0602

- 033 1 E2 G Valve Plate, Front Cover Assembly # 03 01

- B0602

- 034 1

G Valve Plate, Base # 03 01

- B0602

- 035 1 G Valve Plate, Valve # 03 01

- B0602

- 036 1 G Steel Valve, Top, Stamp # 03 01

- B0602

- 037 1 G Valve Plate, Pin # 03 01

- B0602

- 038 4 E3 G Gasket, Front Cover # 03 01

- B0602

- 039 1

8 **G Front Cover Assembly F**

A G - Front Cover Assembly (Includes items listed below) # 03 01

- B0602

- 040 1 Full 1 G Seal, Front Cover # 03 01

- B0602

- 041 1 G Snap-ring, Seal Front Cover # 03 01

- B0602

- 042 1 G Dust Seal, Cloth, Front Cover # 03 01

- B0602

- 043 1

9 **G Steel Valve Assembly F1, F2, F3**

A G - Steel Valve Assembly F1, F2, F3 (Includes items listed below) # 03 01

- B0602

- 44/50 1 Full 1

F1 G Steel Valve, AC Pump # 03 01

- B0602

- 044 1 F2 G Valve Plate, Rear Cover, Assembly # 03 01

- B0602

- 045 1

G Valve Plate, Base # 03 01

- B0602

- 046 1 G Valve Plate, Valve # 03 01

- B0602

- 047 1 G Steel Valve, Top, Stamp # 03 01

- B0602

- 048 1 G Valve Plate, Pin # 03 01

- B0602

- 049 4 F3 G Gasket, Rear Cover # 03 01

- B0602

- 050 1

10 **G Rear Cover Assembly G**

A G - Rear Cover Assembly (Includes items listed below) # 03 01

- B0602

- 051 1 Full 1 **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$** A G - Rear Cover Assembly (Includes items listed below) # 03 01

- B0602

- 051 1 Full 1 G O-ring, Plug, Rear Cover # 03 01

- B0602

- 052 1 **- $** 

**-**

**$**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:6 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFTSub-Subsystem

Part NumberQTY/Subsystem NotesSubassemblyComponent 

## BASE TECHNOLOGY GENERAL PART INFORMATION: **Mechanical Air Conditioning Compressor: Electromagnetic Clutch**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, 06=Technology Package, 02=Vehicle Class )

G Plug Asm. , Rear Cover # 03 01

- B0602

- 053 1

11 **G Magnet Assembly H**

A G - Magnet Assembly, AC Clutch (Includes items listed below) # 03 01

- B0602

- 054 1 Full 1 G Snap-ring, AC Magnet # 03 01

- B0602

- 055 1 G Magnet Asm, Pigtail Connector # 03 01

- B0602

- 056 1 G Magnet Asm, Connector # 03 01

- B0602

- 057 1 G Magnet Asm, Liner # 03 01

- B0602

- 058 1

12 **G Clutch Hub Assembly I**

A G - Clutch Hub Assembly (Includes items listed below) # 03 01

- B0602

- 059 1 Full 1 G Clutch Hub, W asher, M5 # 03 01

- B0602

- 060 3 **Investment (X1000)**  **Tooling (x1000)** 

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$** G Clutch Hub, W asher, M5 # 03 01

- B0602

- 060 3 G Clutch Hub, Rivet Pin, M5 # 03 01

- B0602

- 061 3 G Clutch Hub, Rivet Pin, M6 # 03 01

- B0602

- 062 3 I1 G Clutch Hub, Splined Hub, Painted # 03 01

- B0602

- 064 1 I2 G Clutch Hub, Face # 03 01

- B0602

- 065 1 I3 G Clutch Hub, Isolator,Painted, Asm # 03 01

- B0602

- 066 1 I4 G Clutch Hub, Cover, Molded # 03 01

- B0602

- 067 1

13 **G Bracket Stamped Assembly J**

A G - Bracket, Stamped AC (Includes items listed below) # 03 01

- B0602

- 068 1 Full 1

14 **G Clutch Pulley Assembly K**

A G - Clutch Pulley Assembly (Includes items listed below) # 03 01

- B0602

- 069 1 Full 1 G Clutch Pully, Friction Material # 03 01

- B0602

- 070 1 G Clutch Pulley, Bearing # 03 01

- B0602

- 071 1

**NOTES:**



### 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) 

### Yes **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

- $

-

$

**- $** 

**-**

**$**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-001** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G AC Pump Assembly 0**  **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 120301-B0602-01 **1** Assembly T1 Low Assembly Complexity Not Applicable General Assembly Mech Assembly, MC, Base **400 3**  **2 7**  0.000 **$0.00 $38.55**  **$30.00 $420.00**  **$0.00 $0.29**  **$1.05 $1.34**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.15**  **$1.49 $1.49**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping) **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **North America 47**  **450,000**
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 



### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 G Snap-ring, AC Magnet 120301-B0602-02 1 s **$0.00** $0.08 **$0.00 $0.08**  **$0.08**

2 G Snap-ring, AC Hub 120301-B0602-03 1 s **$0.00** $0.08 **$0.00 $0.08**  **$0.08**

3 G Shim, Clutch Hub 120301-B0602-04 2 s **$0.00** $0.01 **$0.00 $0.02**  **$0.02**

4 G Bolt, AC Clutch Hub Cover 120301-B0602-05 3 s **$0.00** $0.01 **$0.00 $0.03**  **$0.03**

5 G Bolt, Bracket, AC Electrical 120301-B0602-06 1 s **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

6 G Bolt, Short, AC Asm to Hoses 120301-B0602-72 1 s **$0.00** $0.06 **$0.00 $0.06**  **$0.06**

7 G Bolt, Long, AC Asm. to Bracket 120301-B0602-73 1 s **$0.00** $0.22 **$0.00 $0.22**  **$0.22**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.50**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$1.99**

**T1 or OEM Total Manufacturing Cost: $0.50**  **$0.29 $1.05**  **$1.84 $0.00**  **$0.08 $0.05**  **$0.01 $0.15**  **$1.99** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations.

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  **T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.01 $0.13**  **$0.12 $0.05**  **$0.31**
**Base Cost Impact to Vehicle: $0.50**  **$0.29 $1.05**  **$1.84 $0.01**  **$0.21 $0.17**  **$0.06 $0.46**  **$2.30 $0**  **$0 Packaging Cost:**  **$0.01 Net Cost Impact to Vehicle:**  **$2.30 a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-001** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.006**  **$11,600 0.00%**  **2,250,000 60**  **5.00%** $200 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.006**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G AC Pump Assembly**

120301-B0602-01



### Purchase Part - High Impact Item (Full Cost Mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.29 $1.05**  **$1.34 $0.00**  **$0.08 $0.05**  **$0.01 $0.15**  Automated Linear Transfer Line, combination of manual and automated assembly, 3 manual stations, 4 automated stations. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 137 35 1 18 **7.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Snap-ring, AC Magnet 120301-B0602-02 G Snap-ring, AC Hub 120301-B0602-03 G Shim, Clutch Hub 120301-B0602-04 G Bolt, AC Clutch Hub Cover 120301-B0602-05 G Bolt, Bracket, AC Electrical 120301-B0602-06 G Bolt, Short, AC Asm to Hoses 120301-B0602-72 G Bolt, Long, AC Asm. to Bracket 120301-B0602-73 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.08 $0.08**  **$0.02 $0.03**  **$0.01 $0.06**  **$0.22 $0.00**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$0.29 $1.05**  **$1.84 $0.00**  **$0.08 $0.05**  **$0.01 $0.15** 

**$1.99 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G AC Pump Assembly**

120301-B0602-01



### Purchase Part - High Impact Item (Full Cost Mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**400 9.00**  3.00

**#DIV/0! #DIV/0!** 

- 

### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Snap-ring, AC Magnet 120301-B0602-02 G Snap-ring, AC Hub 120301-B0602-03 G Shim, Clutch Hub 120301-B0602-04 G Bolt, AC Clutch Hub Cover 120301-B0602-05 G Bolt, Bracket, AC Electrical 120301-B0602-06 G Bolt, Short, AC Asm to Hoses 120301-B0602-72 G Bolt, Long, AC Asm. to Bracket 120301-B0602-73 **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-007** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Center Pump Assembly**

**0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 120301-B0602-07 **1** Assembly T1 Low Assembly Complexity Not Applicable General Assembly Mech Assembly, MC, Base **400 4**  **2 10**  0.000 **$0.00 $38.55**  **$30.00 $600.00**  **$0.00 $0.39**  **$1.50 $1.89**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.21**  **$2.10 $2.10**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**


### Purchase Part - High Impact Item (Full Cost Mapping) **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **North America 47**  **450,000**
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **G Spacer, Shaft, Large** 120301-B0602-08 **1** S **$0.00** $0.12 **$0.00 $0.12**  **$0.12**

2 **G Thrust Bearing, Shaft** 120301-B0602-09 **1** S **$0.00** $0.17 **$0.00 $0.17**  **$0.17**

3 **G Spacer, Shaft, Small** 120301-B0602-10 **1** S **$0.00** $0.11 **$0.00 $0.11**  **$0.11**

4 **G Bearing, Swash Plate to Piston** 120301-B0602-11 **10** S **$0.00** $0.20 **$0.00 $2.00**  **$2.00**

5 **G Spacer, Shaft, Large** 120301-B0602-12 **1** S **$0.00** $0.12 **$0.00 $0.12**  **$0.12**

6 **G Thrust Bearing, Shaft** 120301-B0602-13 **1** S **$0.00** $0.17 **$0.00 $0.17**  **$0.17**

7 **G Spacer, Shaft, Small** 120301-B0602-14 **1** S **$0.00** $0.11 **$0.00 $0.11**  **$0.11**

8 G Gasket, Pump Housing 120301-B0602-15 **1** S **$0.00** $0.07 **$0.00 $0.07**  **$0.07**

9 G Bolt, Front to Rear Housing 120301-B0602-16 **3** S **$0.00** $0.04 **$0.00 $0.12**  **$0.12**

10 G Bolt, Front Cover to Rear 120301-B0602-63 **5** S **$0.00** $0.24 **$0.00 $1.20**  **$1.20**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$4.19** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

**$4.19**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$6.29**

**T1 or OEM Total Manufacturing Cost: $4.19**  **$0.39 $1.50**  **$6.08 $0.01**  **$0.11 $0.08**  **$0.02 $0.21**  **$6.29**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.41**  **$0.38 $0.16**  **$0.97**
**Base Cost Impact to Vehicle: $4.19**  **$0.39 $1.50**  **$6.08 $0.04**  **$0.52 $0.45**  **$0.18 $1.19**  **$7.26 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$7.26 3**  **1**

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-007** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Other #1**  **Other #1 Other #2**  **Other #2 Other #3**  **Other #3 PACKAGING CALCULATIONS:**  Packaging Type: Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad **Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Center Pump Assembly**

120301-B0602-07



### Purchase Part - High Impact Item (Full Cost Mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.39 $1.50**  **$1.89 $0.01**  **$0.11 $0.08**  **$0.02 $0.21**  Automated Linear Transfer Line, combination of manual and automated assembly, 4 manual stations, 6 automated stations. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 211 51 1 18 **10.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Spacer, Shaft, Large** 120301-B0602-08 **G Thrust Bearing, Shaft** 120301-B0602-09 **G Spacer, Shaft, Small** 120301-B0602-10 **G Bearing, Swash Plate to Piston** 120301-B0602-11 **G Spacer, Shaft, Large** 120301-B0602-12 **G Thrust Bearing, Shaft** 120301-B0602-13 **G Spacer, Shaft, Small** 120301-B0602-14 G Gasket, Pump Housing 120301-B0602-15 G Bolt, Front to Rear Housing 120301-B0602-16 G Bolt, Front Cover to Rear 120301-B0602-63 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.12 $0.17**  **$0.11 $2.00**  **$0.12 $0.17**  **$0.11 $0.07**  **$0.12 $1.20**  **$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$0.39 $1.50**  **$6.08 $0.01**  **$0.11 $0.08**  **$0.02 $0.21** 

**$6.29 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Center Pump Assembly**

120301-B0602-07



### Purchase Part - High Impact Item (Full Cost Mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**400 9.00**  4.00

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- 

### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Spacer, Shaft, Large** 120301-B0602-08 **G Thrust Bearing, Shaft** 120301-B0602-09 **G Spacer, Shaft, Small** 120301-B0602-10 **G Bearing, Swash Plate to Piston** 120301-B0602-11 **G Spacer, Shaft, Large** 120301-B0602-12 **G Thrust Bearing, Shaft** 120301-B0602-13 **G Spacer, Shaft, Small** 120301-B0602-14 G Gasket, Pump Housing 120301-B0602-15 G Bolt, Front to Rear Housing 120301-B0602-16 G Bolt, Front Cover to Rear 120301-B0602-63 **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-17** 

### We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year:

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process Description**  **OEM/Supplier Classification**  **Material**

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/ Part** **T o** **t a** **l 1** **= M** **a t** **e r** **i a** **l +** **L a** **b o** **r +** **B u** **r d** **e n**  **End**

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate** 

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Rear Pump Housing, Asm.**

120301-B0602-17 **1**

2 Press/subassembly 120301-B0602-17-01 **1** Press T1 Low Assembly Complexity Not Applicable General Assembly Mech Assembly, LC, Base **141 2**  **1 2**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.55**  **$0.21 $0.76**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30%**

3 Wa sh (1 W ash Cycles thru machining) 120301-B0602-17-02 **1** 1 W ash Cycles thru machining Not Applicable Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% 450,000**  **9,574**

**10**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **47 450,000** 
**1 Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Full Q uote**  **Modification Quote Di**  **fferential Q uote (Q**  **uote S um**  **mary in cludes costing for both T**  **echnology Packages)**

4 Machine 120301-B0602-17-03 **1** Machine Not Applicable Not Applicable CNC Operator CNC Machining, LC **107 3**  **6 1**  0.000 **$0.00 $36.98**  **$30.38 $182.28**  **$0.00 $1.03**  **$1.70 $2.73**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00%**

5 Heat Treat 120301-B0602-17-04 **1** Heat Treat Not Applicable Not Applicable Heat Treat Operator T5-Al380, SMS **289 1.5**  **1 1**  0.904 **$0.01 $47.72**  **$10.17 $10.17**  **$0.01 $0.25**  **$0.04 $0.29**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00%**
10 G Rear Pump Housing-Casting 120301-B0602-17-05 **1** G Rear Pump Housing-Cast Not Applicable Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, LMC **410 1**  **1 1.1**  0.904 **$1.10 $41.48**  **$116.73 $128.40**  **$0.99 $0.10**  **$0.31 $1.41**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00%**
11 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**
30 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

#### **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A**
#### **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost**

1 **G Bearing, Needle, AC Pump** 120301-B0602-19 **1** s **$0.00**

2 G Dowel, Small, Rear Housing 120301-B0602-20 **3** s **$0.00**

3 G Oing, Housing, AC Pump 120301-B0602-21 **1** s **$0.00**

4 G Label, Rear Pump Housing 120301-B0602-18 **1** s **$0.00**

5 **0 $0.00** 

30 **0 $0.00** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up** 

**T1 or OEM Total Manufacturing Cost: $1.73**  **$1.95 $2.29**  **$5.97 $0.00**  **$0.05 $0.03**  **$0.01 $0.09** 

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.39**  **$0.36 $0.15**  **$0.94**
**Base Cost Impact to Vehicle: $1.73**  **$1.95 $2.29**  **$5.97 $0.03**  **$0.44 $0.39**  **$0.16 $1.02** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-17** 

### We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year:

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process Description**  **OEM/Supplier Classification**  **Material**

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/ Part** **T o** **t a** **l 1** **= M** **a t** **e r** **i a** **l +** **L a** **b o** **r +** **B u** **r d** **e n**  **End**

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **450,000 9,574** 

**10**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **47 450,000** 
**1 Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Full Q uote**  **Modification Quote Di**  **fferential Q uote (Q**  **uote S um**  **mary in cludes costing for both T**  **echnology Packages)**

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of Months**  **Interest Rate** **C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ R** **a c** **k s** **R e** **q u** **i r** **e d** **N u** **m b** **e r** **o f** **P a** **r t** **s p** **e r** **P a** **l l** **e t** **/ R** **a c** **k S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads Pallet/Rack**  **Other #1 Packaging**  **Price Per Other #1** 

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level:

**System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Rear Pump Housing, Asm.**

120301-B0602-17

Press/subassembly 120301-B0602-17-01

Wa sh (1 W ash Cycles thru machining) 120301-B0602-17-02

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc. 

### OEM Plant Location: Supplier Plant Location: OEM/T1 Classification: Shipping Method: Packaging Specification: Returnable Dunnage 209 

### Production Year: **2008/2009**

**Total Mark-up Cost T** **o t** **a l** **2 =** **T o** **t a** **l 1** **+ T** **o t** **a l** **M a** **r k** **- u** **p T** **o t** **a l** **3 =** **T o** **t a** **l 2** *******Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Labor**  **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) End Item**  **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions**  **Days/ Week**  **Shifts./ Day**  **Hrs./ Shift**  **Hrs./ Wk**  **Wks./ Yr.**  **Hrs./ Yr.** **P c** **s .** **. /** **H r** **. (** **1 0** **0 %** **E f** **f .** **. )** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n "** **S e** **c .** **" E** **f f** **i c** **i e** **n c** **y %** **P c** **s .** **. /** **H r** **. @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **" S** **e c** **. "** **L e** **a n** **D e** **s i** **g n** **C a** **l c** **u l** **a t** **i o** **n f** **o r** **C o** **m p** **l e** **t e** **P r** **o c** **e s** **s T** **i m** **e "** **S e** **c .** **"**

**$0.09 $0.84**  **$0.84 $0.00**  **$0.55 $0.21**  **$0.76 $0.00**  **$0.05 $0.03**  **$0.01 $0.09**  T1 Low Assembly Complexity, 2 Semi automated workcells, operator load/unload. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 81

**$0.00 $0.06**  **$0.06 $0.00**  **$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Wa sher Duo 400 W ash Rinse & Dry **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13

T1 Moderate Assembly Complexity

**Minimum Calculated Cycles Time Projected Operating Pattern**  **North America**
**North America**

**FOB Ship Point**

**MARK-UP COSTS MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT** 

Machine 120301-B0602-17-03

Heat Treat 120301-B0602-17-04 G Rear Pump Housing-Casting 120301-B0602-17-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Bearing, Needle, AC Pump** 120301-B0602-19 G Dowel, Small, Rear Housing 120301-B0602-20 G Oing, Housing, AC Pump 120301-B0602-21 G Label, Rear Pump Housing 120301-B0602-18 **$0.00 $2.73**  **$2.73 $0.00**  **$1.03 $1.70**  **$2.73 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  EC-300-AL Horizontal CNC , Pallet Size 300 mm2 550 lb capacity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 209

**$0.00 $0.29**  **$0.29 $0.01**  **$0.25 $0.04**  **$0.29 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat Treat **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- **$0.00 $1.41**  **$1.41 $0.99**  **$0.10 $0.31**  **$1.41 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  1.1 Multiplier used for trimming **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8.77
**#N/A #N/A**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

-

**#N/A #N/A**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- **#N/A #N/A**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

-

**#N/A #N/A**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- **#N/A #N/A**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

-

**Purchase Price/ Unit Purchase**  **Price Net, PIA Purchase** 

**Price Net, End Item** 

$0.55 **$0.00 $0.55**  **$0.55 $0.55**  $0.02 **$0.00 $0.05**  **$0.02 $0.02**  $0.06 **$0.00 $0.06**  **$0.06 $0.06**  $0.10 **$0.00 $0.10**  **$0.10 $0.10**  $0.00 **$0.00 $0.00**  **$0.00 $0.00**  $0.00 **$0.00 $0.00**  **$0.00 $0.00** 

**Material Labor**  **Burden TMC**  **Scrape SG&A**  **Profit ED&T**  **Mark-up Total** 
**$1.73 $1.95**  **$2.29 $5.97**  **$0.00 $0.05**  **$0.03 $0.01**  **$0.09**

**$6.09 $6.06**  **1 2** 

**$6.06**

**$6.99 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$6.99 3**  **1**

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level:

**System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc. 

### OEM Plant Location: Supplier Plant Location: OEM/T1 Classification: Shipping Method: Packaging Specification: Returnable Dunnage 209 

### Production Year: **2008/2009**

**Total Mark-up Cost T** **o t** **a l** **2 =** **T o** **t a** **l 1** **+ T** **o t** **a l** **M a** **r k** **- u** **p T** **o t** **a l** **3 =** **T o** **t a** **l 2** *******Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Labor**  **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) End Item**  **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions**  **Days/ Week**  **Shifts./ Day**  **Hrs./ Shift**  **Hrs./ Wk**  **Wks./ Yr.**  **Hrs./ Yr.** **P c** **s .** **. /** **H r** **. (** **1 0** **0 %** **E f** **f .** **. )** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n "** **S e** **c .** **" E** **f f** **i c** **i e** **n c** **y %** **P c** **s .** **. /** **H r** **. @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **" S** **e c** **. "** **L e** **a n** **D e** **s i** **g n** **C a** **l c** **u l** **a t** **i o** **n f** **o r** **C o** **m p** **l e** **t e** **P r** **o c** **e s** **s T** **i m** **e "** **S e** **c .** **"** T1 Moderate Assembly Complexity

**Minimum Calculated Cycles Time Projected Operating Pattern**  **North America**
**North America**

**FOB Ship Point**

**MARK-UP COSTS MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level:

**System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Rear Pump Housing, Asm.**

120301-B0602-17

Press/subassembly 120301-B0602-17-01

Wa sh (1 W ash Cycles thru machining) 120301-B0602-17-02

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** **R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

24 1 25.5 **2.0 1.0**  **141 25.50**  2.00

5 1 10 **1.0 1.0**  **360 10.00**  0.25

**Project Process Requirement**

Machine 120301-B0602-17-03

Heat Treat 120301-B0602-17-04 G Rear Pump Housing-Casting 120301-B0602-17-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Bearing, Needle, AC Pump** 120301-B0602-19 G Dowel, Small, Rear Housing 120301-B0602-20 G Oing, Housing, AC Pump 120301-B0602-21 G Label, Rear Pump Housing 120301-B0602-18 94 1 201 **1.0 6.0**  **107 33.57**  3.00

- 2,170 27,000 **1.0 1.0**  **289 12.44**  1.50
2 4 35 **1.1 1.0**  **410 8.77**  1.00

- - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

- - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

- - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

- - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

- - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level:

**System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** **R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s**  **Project Process Requirement**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-23/24** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Shaft and Swash Plate Asm.**

**##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 120301-B0602-22-01 **1** Assembly T1 Low Assembly Complexity Not Applicable General Assembly Mech Assembly, LC, Base **400 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.10**  **$0.04 $0.13**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.02**  **$0.15 $0.15**  **$0.00 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

6 Swash Plate 120301-B0602-24-01 **1** 1 W ash Cycles thru machining T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.5**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.05**  **$0.14 $0.19**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.21 $0.21**  **$0.00**

7 120301-B0602-24-03 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator T5-Al380, SMS **579 1.5**  **1 1**  0.492 **$0.01 $47.72**  **$10.17 $10.17**  **$0.01 $0.12**  **$0.02 $0.15**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.16 $0.16**  **$0.01**
8 120301-B0602-24-04 **1** Cast T2/T3 Diecast, SSLC Aluminum-B390, Cast Mold/Cast/Sinter Operator Diecast, LMC **402 1**  **1 1.1**  0.492 **$1.20 $41.48**  **$116.73 $128.40**  **$0.59 $0.10**  **$0.32 $1.01**  **5.00% 6.00%**  **4.00% 0.00%**  **15.00% $0.15**  **$1.16 $1.16**  **$0.59**

9 Shaft 120301-B0602-23-01 **1** 1 W ash Cycles thru machining T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, LC **360 0.5**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.05**  **$0.03 $0.08**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.09 $0.09**  **$0.00**

10 120301-B0602-23-02 **1** Broach/Machine T2/T3 CNC Turning, SSLC Not Applicable CNC Operator CNC Turning, SS, BF, DA **343 1**  **1 1**  0.000 **$0.00 $36.98**  **$20.48 $20.48**  **$0.00 $0.11**  **$0.06 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

11 120301-B0602-23-03 **1** Bar Feed/Broach T2/T3 CNC Turning, SSLC HC-Steel-1040S, Bar CNC Operator DS-CNC Turning, SS, BF, DA **114 2**  **4 1**  0.700 **$0.80 $36.98**  **$25.52 $102.08**  **$0.56 $0.65**  **$0.89 $2.10**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.22**  **$2.32 $2.32**  **$0.56**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
32 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

-

**$1.16**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$4.28**

**T1 or OEM Total Manufacturing Cost: $1.16**  **$1.18 $1.49**  **$3.83 $0.06**  **$0.23 $0.15**  **$0.00 $0.44**  **$4.28**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.28**  **$0.26 $0.11**  **$0.66**
**Base Cost Impact to Vehicle: $1.16**  **$1.18 $1.49**  **$3.83 $0.08**  **$0.51 $0.41**  **$0.11 $1.11**  **$4.94 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$4.94 3**  **1**

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-23/24** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447**  **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Shaft and Swash Plate Asm.**

120301-B0602-22-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.10 $0.04**  **$0.13 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  T1 Low Assembly Complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 5 1 9 **1.0 1.0**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

Swash Plate 120301-B0602-24-01

120301-B0602-24-03
120301-B0602-24-04

Shaft 120301-B0602-23-01

120301-B0602-23-02

120301-B0602-23-03



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) $0.05**  **$0.14 $0.19**  **$0.00 $0.01**  **$0.01 $0.00**  **$0.02** Wa sher Duo 400 W ash Rinse & Dry **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 5 1 10 **1.0 1.0** 

**$0.12 $0.02**  **$0.15 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  T5 Heat treat **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 4,340 27,000 **1.0 1.0**  **$0.10 $0.32**  **$1.01 $0.05**  **$0.06 $0.04**  **$0.00 $0.15**  Die Cast 500-100 ton1.1 Multiplier for trim operations **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 2 8 72 **1.1 1.0** 

**$0.05 $0.03**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Wa sher Duo 400 W ash Rinse & Dry **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 5 1 10 **1.0 1.0** 

**$0.11 $0.06**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 2 1 11 **1.0 1.0** 

**$0.65 $0.89**  **$2.10 $0.01**  **$0.13 $0.08**  **$0.00 $0.22**  CNC TL-15 2 Axis, Lathe - Auto Load Includes Bar Feeder **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 126 66 1 126 **1.0 4.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$1.18 $1.49**  **$3.83 $0.06**  **$0.23 $0.15**  **$0.00 $0.44** 

**$4.28 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Shaft and Swash Plate Asm.**

120301-B0602-22-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**400 9.00**  1.00

Swash Plate 120301-B0602-24-01

120301-B0602-24-03
120301-B0602-24-04

Shaft 120301-B0602-23-01

120301-B0602-23-02

120301-B0602-23-03



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) 360**  **10.00** 0.50

**579 6.22**  1.50
**402 8.95**  1.00

**360 10.00**  0.50

**343 10.50**  1.00

**114 31.50**  2.00

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-25** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Piston Asm. AC Compressor**

120301-B0602-25

2 Assembly 120301-B0602-25-01 **5** Assembly T1 Low Assembly Complexity Not Applicable General Assembly None **720 3**  **3 1**  0.000 **$0.00 $38.55**  **$0.00 $0.00**  **$0.00 $0.16**  **$0.00 $0.16**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.02**  **$0.18 $0.89**  **$0.00**

3 Anodize 120301-B0602-25-02 **5** Anodize T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Plating/Coating Operator Anodize, SMS, MHC **720 4**  **2 1**  0.000 **$0.00 $40.84**  **$150.00 $300.00**  **$0.00 $0.23**  **$0.42 $0.64**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.64 $3.22**  **$0.00**

4 Machine 120301-B0602-26-02 **5** Machine Not Applicable Not Applicable CNC Operator CNC Turning, SS, BF, DA **559 4**  **16 1**  0.000 **$0.00 $36.98**  **$20.48 $327.68**  **$0.00 $0.26**  **$0.59 $0.85**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.85 $4.25**  **$0.00** T5-Al380, SMS **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **North America 47**  **450,000**
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

5 Heat Treat 120301-B0602-26-03 **5** Heat Treat Not Applicable Not Applicable Heat Treat Operator T5-Al380, SMS **2333 1.5**  **1 1**  0.196 **$0.01 $47.72**  **$10.17 $10.17**  **$0.00 $0.03**  **$0.00 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.19**  **$0.01**
6 Cast 120301-B0602-26-04 **5** Cast Not Applicable Aluminum-B390, Cast Mold/Cast/Sinter Operator Diecast, SS **907 1**  **1 1.1**  0.196 **$1.20 $41.48**  **$70.80 $77.88**  **$0.24 $0.05**  **$0.09 $0.37**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.37 $1.83**  **$1.18**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 G Seal, Piston, AC Compressor 120301-B0602-27 **10** s **$0.00** $0.03 **$0.00 $0.27**  **$0.27**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.46**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$10.66** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

**1**

**T1 or OEM Total Manufacturing Cost: $1.46**  **$3.64 $5.46**  **$10.56 $0.00**  **$0.05 $0.03**  **$0.01 $0.09**  **$10.66**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.05 $0.69**  **$0.64 $0.27**  **$1.65**
**Base Cost Impact to Vehicle: $1.46**  **$3.64 $5.46**  **$10.56 $0.06**  **$0.74 $0.67**  **$0.27 $1.74**  **$12.31 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$12.31 3**  **Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-25** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Piston Asm. AC Compressor**

120301-B0602-25

Assembly 120301-B0602-25-01

Anodize 120301-B0602-25-02

Machine 120301-B0602-26-02

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.80 $0.00**  **$0.80 $0.00**  **$0.05 $0.03**  **$0.01 $0.09**  T1 Low Assembly Complexity **5 2**  **10 100**  **47 4700**  **479 7.52**  **85% 563**  **6.39** 23 9 1 15 **1.0 3.0** 

**$1.13 $2.08**  **$3.22 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Automated Load-Unload 8 Station, Linear\ Anodizing System **5 2**  **10 100**  **47 4700**  **479 7.52**  **85% 563**  **6.39**

- 8 1 10 **1.0 2.0** 

**$1.32 $2.93**  **$4.25 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  CNC Turning 4 Axis SL-10, Odd Form **5 2**  **10 100**  **47 4700**  **479 7.52**  **85% 563**  **6.39** 103 40 1 103 **1.0 16.0**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

Heat Treat 120301-B0602-26-03 Cast 120301-B0602-26-04



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Seal, Piston, AC Compressor 120301-B0602-27 **$0.15 $0.02**  **$0.19 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat Treat **5 2**  **10 100**  **47 4700**  **479 7.52**  **85% 563**  **6.39**

- - 17,500 27,000 **1.0 1.0**  **$0.23 $0.43**  **$1.83 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Die Cast 0 -500 ton 1.1 Multiplier used for trim operations **5 2**  **10 100**  **47 4700**  **479 7.52**  **85% 563**  **6.39** 4 2 10 40 **1.1 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.27**  **$0.00 $0.00**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$3.64 $5.46**  **$10.56 $0.00**  **$0.05 $0.03**  **$0.01 $0.09** 

**$10.66 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Piston Asm. AC Compressor**

120301-B0602-25

Assembly 120301-B0602-25-01

Anodize 120301-B0602-25-02

Machine 120301-B0602-26-02

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**720 5.00**  3.00

**720 5.00**  4.00

**559 6.44**  4.00
Heat Treat 120301-B0602-26-03 Cast 120301-B0602-26-04



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Seal, Piston, AC Compressor 120301-B0602-27 **2333 1.54**  1.50
**907 3.97**  1.00
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-28** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Front Pump Housing, Asm**

120301-B0602-28 **0**

2 Press/subassembly 120301-B0602-28-01 **1** Press T1 Low Assembly Complexity Not Applicable General Assembly Mech Assembly, LC, Base **180 2**  **1 2**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.43**  **$0.17 $0.59**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.07**  **$0.66 $0.66**  **$0.00**

3 1 W ash Cycles thru machining 120301-B0602-28-02 **1** 1 W ash Cycles thru machining Not Applicable Not Applicable CNC Operator Washing Equipment, LC **257 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.04**  **$0.04 $0.08**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.08 $0.08**  **$0.00**

4 Machine 120301-B0602-28-03 **1** Machine Not Applicable Not Applicable CNC Operator CNC Machining, LC **127 3**  **10 1**  0.000 **$0.00 $36.98**  **$30.38 $303.80**  **$0.00 $0.87**  **$2.39 $3.26**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$3.26 $3.26**  **$0.00**

5 Heat Treat 120301-B0602-28-04 **1** Heat Treat Not Applicable Not Applicable Heat Treat Operator T5-Al380, SMS **119 1.5**  **1 1**  1.864 **$0.01 $47.72**  **$10.17 $10.17**  **$0.02 $0.60**  **$0.09 $0.71**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.71 $0.71**  **$0.02 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

6 G Front Pump Housing, Cast 120301-B0602-28-05 **1** G Front Pump Housing, Cast Not Applicable Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, MHC **321 1**  **1 1.1**  1.864 **$1.10 $41.48**  **$247.89 $272.68**  **$2.05 $0.13**  **$0.85 $3.03**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$3.03 $3.03**  **$2.05**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **G Bearing, Needle, AC Pump** 120301-B0602-30 **1** s **$0.00** $0.55 **$0.00 $0.55**  **$0.55**

2 G Dowel, Large Front Housing 120301-B0602-31 **2** s **$0.00** $0.02 **$0.00 $0.03**  **$0.03**

3 G Oing, Housing, AC Pump 120301-B0602-32 **1** s **$0.00** $0.06 **$0.00 $0.06**  **$0.06**

4 G Label, Rear Pump Housing 120301-B0602-29 **1** s **$0.00** $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$2.71**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$8.37** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is

**1 Material**  **Labor Burden**  **TMC Scrap**  **SG&A Profit**  **ED&T Mark-up**  **$8.37**

**T1 or OEM Total Manufacturing Cost: $2.71**  **$2.07 $3.53**  **$8.40 $0.00**  **$0.04 $0.02**  **$0.01 $0.07**  **$8.47**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.04 $0.55**  **$0.51 $0.21**  **$1.31**
**Base Cost Impact to Vehicle: $2.71**  **$2.07 $3.53**  **$8.30 $0.04**  **$0.59 $0.53**  **$0.22 $1.38**  **$9.69 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$9.69 3**  **Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-28** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Front Pump Housing, Asm**

120301-B0602-28

Press/subassembly 120301-B0602-28-01

1 W ash Cycles thru machining 120301-B0602-28-02
Machine 120301-B0602-28-03
Heat Treat 120301-B0602-28-04

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.43 $0.17**  **$0.59 $0.00**  **$0.04 $0.02**  **$0.01 $0.07**  T1 Low Assembly Complexity, Two Workcells, manual load, semi automated
press **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 70 20 1 20 **2.0 1.0** 

**$0.04 $0.04**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Wa sher Duo 400 W ash Rinse & Dry **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14 5 1 14 **1.0 1.0**  **$0.87 $2.39**  **$3.26 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  EC-300-AL Horizontal CNC , Pallet Size 300 mm2 550 lb capacity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 283 128 1 283 **1.0 10.0**  **$0.60 $0.09**  **$0.71 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat Treat **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 896 27,000 **1.0 1.0**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

G Front Pump Housing, Cast 120301-B0602-28-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Bearing, Needle, AC Pump** 120301-B0602-30 G Dowel, Large Front Housing 120301-B0602-31 G Oing, Housing, AC Pump 120301-B0602-32 G Label, Rear Pump Housing 120301-B0602-29 **$0.13 $0.85**  **$3.03 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Aluminum Diecasting, Medium 1000-1800 Ton 1.1 Multiplier used for Trim operation **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 2 4 45 **1.1 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.55 $0.03**  **$0.06 $0.10**  **$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$2.07 $3.53**  **$8.40 $0.00**  **$0.04 $0.02**  **$0.01 $0.07** 

**$8.47 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Front Pump Housing, Asm**

120301-B0602-28

Press/subassembly 120301-B0602-28-01

1 W ash Cycles thru machining 120301-B0602-28-02
Machine 120301-B0602-28-03
Heat Treat 120301-B0602-28-04

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**180 20.00**  2.00

**257 14.00**  0.25
**127 28.30**  3.00
**119 30.13**  1.50 G Front Pump Housing, Cast 120301-B0602-28-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Bearing, Needle, AC Pump** 120301-B0602-30 G Dowel, Large Front Housing 120301-B0602-31 G Oing, Housing, AC Pump 120301-B0602-32 G Label, Rear Pump Housing 120301-B0602-29 **321 11.23**  1.00

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-33/38** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Steel Valve, AC Pump Front Cover**

120301-B0602-33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 120301-B0602-33-01 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

3 120301-B0602-33-03 **1** G Steel Valve,Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, SS **2118 0.25**  **1 1**  0.067 **$0.65 $135.07**  **$42.91 $42.91**  **$0.04 $0.02**  **$0.02 $0.08**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.09 $0.09**  **$0.04**

4 **G Gasket, Front Cover 0**  **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 120301-B0602-39 **1** G Gasket, Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, Terminals **5143 0.25**  **1 1**  0.075 **$0.65 $135.07**  **$15.50 $15.50**  **$0.05 $0.01**  **$0.00 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.06**  **$0.05 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

5 120301-B0602-39 **1** T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil OEM **5143 0.25**  **1 1**  0.075 **$0.65 $135.07**  **$15.50 $15.50**  **$0.05 $0.01**  **$0.00 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.06**  **$0.05**

6 **G Valve Plate, Front Cover** 120301-B0602-34 **1** Assembly T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **126 1.5**  **1.5 1**  0.000 **$0.00 $38.55**  **$15.00 $22.50**  **$0.00 $0.46**  **$0.18 $0.64**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.07**  **$0.71 $0.71**  **$0.00**

7 120301-B0602-35-01 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

8 120301-B0602-35-03 **1** G Valve Plate, Base, Stamp T2/T3 Stamp/Form, SSLC Not Applicable Cut/Punch/Forming OperatorOEM Fine blank, SS **1231 0.5**  **1 1**  0.552 **$0.00 $135.07**  **$124.83 $124.83**  **$0.00 $0.05**  **$0.10 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.17 $0.17**  **$0.00**

9 120301-B0602-36-01 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

10 120301-B0602-36-03 **1** G Valve Plate, Valve, Stamp T2/T3 Stamp/Form, SSLC Not Applicable Cut/Punch/Forming OperatorOEM Fine blank, SS **3488 0.5**  **1 1**  0.024 **$0.00 $135.07**  **$124.83 $124.83**  **$0.00 $0.02**  **$0.04 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.06**  **$0.00**

11 120301-B0602-37-01 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

12 120301-B0602-37-03 **1** G Steel Valve, Top, Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Fine blank, SS **3488 0.5**  **1 1**  0.072 **$0.65 $135.07**  **$124.83 $124.83**  **$0.05 $0.02**  **$0.04 $0.10**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.11 $0.11**  **$0.05**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 G Valve Plate, Pin 120301-B0602-38 **4** s **$0.00** $0.01 **$0.00 $0.04**  **$0.04**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.18**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$1.96**

**T1 or OEM Total Manufacturing Cost: $0.18**  **$0.68 $0.92**  **$1.78 $0.01**  **$0.10 $0.07**  **$0.00 $0.18**  **$1.96** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 
File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-33/38** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.01 $0.13**  **$0.12 $0.05**  **$0.30**
**Base Cost Impact to Vehicle: $0.18**  **$0.68 $0.92**  **$1.78 $0.02**  **$0.23 $0.19**  **$0.05 $0.48**  **$2.27 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$2.27 C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) PACKAGING CALCULATIONS:**  Packaging Type: Part Size: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) **Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Part Size: Parts/Layer: Number of Layers: Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Steel Valve, AC Pump Front Cover**

120301-B0602-33

120301-B0602-33-01

120301-B0602-33-03

**G Gasket, Front Cover**

120301-B0602-39

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16 5 1 10 **1.0 1.0** 

**$0.02 $0.02**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Stamping Press 200-400 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 2 1 2 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.01 $0.00**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 1 1 1 **1.0 1.0**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

120301-B0602-39

**G Valve Plate, Front Cover** 120301-B0602-34

120301-B0602-35-01

120301-B0602-35-03

120301-B0602-36-01

120301-B0602-36-03

120301-B0602-37-01

120301-B0602-37-03



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) $0.01**  **$0.00 $0.06**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.01 5**  **2 10**  **100 47**  **4700 96**  **37.60 85%**  **113 31.96**  1 1 1 1 **1.0 1.0** 

**$0.46 $0.18**  **$0.64 $0.00**  **$0.04 $0.03**  **$0.00 $0.07**  Low Complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 43.0 15 1 43.0 **1.0 1.5** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14.0 5 1 10.0 **1.0 1.0** 

**$0.05 $0.10**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Stamping Press 200-400 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.7 2 1 2.9 **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14.0 5 1 10.0 **1.0 1.0** 

**$0.02 $0.04**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 2 1 1.03 **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16.0 5 1 10.0 **1.0 1.0** 

**$0.02 $0.04**  **$0.10 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 2 1 1.03 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0! 1.0**  **1.0 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

G Valve Plate, Pin 120301-B0602-38 **$0.04 $0.00**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$0.68 $0.92**  **$1.78 $0.01**  **$0.10 $0.07**  **$0.00 $0.18** 

**$1.96 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 
File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

**a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Steel Valve, AC Pump Front Cover**

120301-B0602-33

120301-B0602-33-01

120301-B0602-33-03

**G Gasket, Front Cover**

120301-B0602-39

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**360 10.00**  0.25

**2118 1.70**  0.25

**#DIV/0! #DIV/0!** 

**5143 0.70**  0.25 120301-B0602-39

**G Valve Plate, Front Cover** 120301-B0602-34

120301-B0602-35-01

120301-B0602-35-03

120301-B0602-36-01

120301-B0602-36-03

120301-B0602-37-01

120301-B0602-37-03



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) 5143**  **0.70** 0.25

**126 28.67**  1.50

**360 10.00**  0.25

**1231 2.92**  0.50

**360 10.00**  0.25

**3488 1.03**  0.50

**360 10.00**  0.25

**3488 1.03**  0.50

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

G Valve Plate, Pin 120301-B0602-38

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-40** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Front Cover Asm.**

120301-B0602-40

2 Assembly 120301-B0602-40-01 **1** Assembly T1 Low Assembly Complexity Not Applicable General Assembly Mech Assembly, LC, Base **195 2**  **1 2**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.40**  **$0.15 $0.55**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.06**  **$0.61 $0.61**  **$0.00**

3 1 W ash Cycles thru machining 120301-B0602-40-02 **1** 1 W ash Cycles thru machining Not Applicable Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.06 $0.06**  **$0.00**

4 Machine 120301-B0602-40-03 **1** Machine Not Applicable Not Applicable CNC Operator CNC Machining, LC **127 2.5**  **5 1**  0.000 **$0.00 $36.98**  **$30.38 $151.90**  **$0.00 $0.73**  **$1.20 $1.93**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.93 $1.93**  **$0.00**

5 Heat Treat 120301-B0602-40-04 **1** Heat Treat Not Applicable Not Applicable Heat Treat Operator T5-Al380, SMS **161 1.5**  **1 1**  0.784 **$0.01 $47.72**  **$10.17 $10.17**  **$0.01 $0.44**  **$0.06 $0.52**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.52 $0.52**  **$0.01 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

6 G Front Cover - Cast 120301-B0602-40-05 **1** G Front Cover - Cast Not Applicable Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, MS **295 1**  **1 1.1**  0.784 **$1.10 $41.48**  **$197.05 $216.76**  **$0.86 $0.14**  **$0.73 $1.74**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.74 $1.74**  **$0.86**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **G Seal, Front Cover** 120301-B0602-41 **1** s **$0.00** $0.65 **$0.00 $0.65**  **$0.65**

2 G Snap-ring, Seal Front Cover 120301-B0602-42 **1** s **$0.00** $0.07 **$0.00 $0.07**  **$0.07**

3 G Dust Seal, Cloth, Front Cover 120301-B0602-43 **1** s **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.60**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$5.58** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to

**1**

**T1 or OEM Total Manufacturing Cost: $1.60**  **$1.73 $2.18**  **$5.52 $0.00**  **$0.03 $0.02**  **$0.01 $0.06**  **$5.58**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.36**  **$0.33 $0.14**  **$0.86**
**Base Cost Impact to Vehicle: $1.60**  **$1.73 $2.18**  **$5.52 $0.03**  **$0.40 $0.36**  **$0.14 $0.93**  **$6.44 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$6.44 3**  **Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options
File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-40** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS North America**  **47 450,000** 
**1 450,000**  T1 Moderate Assembly Complexity

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10**

**TOOLING & INVESTMENT North America** 

**FOB Ship Point**

**MARK-UP COSTS Manufacturing Costs x Quantity**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Front Cover Asm.**

120301-B0602-40

Assembly 120301-B0602-40-01

1 W ash Cycles thru machining 120301-B0602-40-02
Machine 120301-B0602-40-03
Heat Treat 120301-B0602-40-04

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.40 $0.15**  **$0.55 $0.00**  **$0.03 $0.02**  **$0.01 $0.06**  Low Complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 37 13 1 19 **2.0 1.0** 

**$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Type W asher, 5-10 minute cycle time Basket Size 15.75X18.5x25.5 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 5 1 10 **1.0 1.0**  **$0.73 $1.20**  **$1.93 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  EC-300-AL Horizontal CNC , Pallet Size 300 mm2 550 lb capacity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 149 60 1 142 **1.0 5.0**  **$0.44 $0.06**  **$0.52 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat treat **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 1,210 27,000 **1.0 1.0**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

G Front Cover - Cast 120301-B0602-40-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Seal, Front Cover** 120301-B0602-41 G Snap-ring, Seal Front Cover 120301-B0602-42 G Dust Seal, Cloth, Front Cover 120301-B0602-43 **$0.14 $0.73**  **$1.74 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Aluminum Diecasting, Medium 500-1000 Ton 1.1 Multiplier used for trim operations **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 12 2 4 49 **1.1 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.65 $0.07**  **$0.01 $0.00**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$1.73 $2.18**  **$5.52 $0.00**  **$0.03 $0.02**  **$0.01 $0.06** 

**$5.58 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Front Cover Asm.**

120301-B0602-40

Assembly 120301-B0602-40-01

1 W ash Cycles thru machining 120301-B0602-40-02
Machine 120301-B0602-40-03
Heat Treat 120301-B0602-40-04

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**195 18.50**  2.00

**360 10.00**  0.25
**127 28.38**  2.50
**161 22.31**  1.50

G Front Cover - Cast 120301-B0602-40-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

**G Seal, Front Cover** 120301-B0602-41 G Snap-ring, Seal Front Cover 120301-B0602-42 G Dust Seal, Cloth, Front Cover 120301-B0602-43 **295 12.19**  1.00

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

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File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-44/48** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Steel Valve, AC Pump**

120301-B0602-44 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 120301-B0602-44-01 **1** In-Line W asher T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

3 120301-B0602-44-03 **1** G Steel Valve,Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, SS **2118 0.25**  **1 1**  0.067 **$0.65 $135.07**  **$42.91 $42.91**  **$0.04 $0.02**  **$0.02 $0.08**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.09 $0.09**  **$0.04**

4 **G Gasket, Rear Cover** 120301-B0602-50 **1** G Gasket, Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, Terminals **5143 0.25**  **1 1**  0.080 **$0.65 $135.07**  **$15.50 $15.50**  **$0.05 $0.01**  **$0.00 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.07 $0.07**  **$0.05 Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  T1 Moderate Assembly Complexity

**TOOLING & INVESTMENT GENERAL COMPONENT INFORMATION**  **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 9,574** 

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

5 **G Valve Plate, Rear Cover** 120301-B0602-45 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 120301-B0602-45-01 **1** Assembly T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **116 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.33**  **$0.13 $0.46**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.05**  **$0.51 $0.51**  **$0.00**

7 **G Valve Plate, Base** 120301-B0602-46-01 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

8 120301-B0602-46-03 **1** G Valve Plate, Base, Stamp T2/T3 Stamp/Form, SSLC Not Applicable Cut/Punch/Forming OperatorOEM Fine blank, SS **6192 0.5**  **2.924 1**  0.552 **$0.00 $135.07**  **$42.91 $125.47**  **$0.00 $0.01**  **$0.02 $0.03**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.03 $0.03**  **$0.00**

9 120301-B0602-47-01 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

10 120301-B0602-47-03 **1** G Valve Plate, Valve, Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Fine blank, SS **6192 0.5**  **1.032 1**  0.024 **$0.65 $135.07**  **$42.91 $44.28**  **$0.02 $0.01**  **$0.01 $0.03**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.04 $0.04**  **$0.02**

11 120301-B0602-48-01 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

12 120301-B0602-48-03 **1** G Steel Valve, Top, Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Fine blank, SS **6192 0.5**  **1.032 1**  0.072 **$0.65 $135.07**  **$42.91 $44.28**  **$0.05 $0.01**  **$0.01 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.07 $0.07**  **$0.05**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 G Valve Plate, Pin 120301-B0602-49 **4** s **$0.00** $0.01 **$0.00 $0.04**  **$0.04** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

1 G Valve Plate, Pin 120301-B0602-49 **4** s **$0.00** $0.01 **$0.00 $0.04**  **$0.04**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.20**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$1.57**

**T1 or OEM Total Manufacturing Cost: $0.20**  **$0.49 $0.74**  **$1.42 $0.00**  **$0.08 $0.06**  **$0.00 $0.14**  **$1.57**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-44/48** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  T1 Moderate Assembly Complexity

**TOOLING & INVESTMENT GENERAL COMPONENT INFORMATION**  **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 9,574** 

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.01 $0.10**  **$0.09 $0.04**  **$0.24**
**Base Cost Impact to Vehicle: $0.20**  **$0.49 $0.74**  **$1.42 $0.01**  **$0.18 $0.15**  **$0.04 $0.39**  **$1.81 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$1.81**

**Packaging Cost per**  **Total Lump Sum**  **Payment Total # of**  **Number of Interest** **C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ R** **a c** **k s** **R e** **q u** **i r** **e d** **N u** **m b** **e r** **o f** **P a** **r t** **s p** **e r** **P a** **l l** **e t** **/ R** **a c** **k S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) PACKAGING CALCULATIONS:**  Packaging Type: Part Size: Parts/Layer: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years **Cost per Piece**  **Total**

**Amount Payment** 

**(%) Total # of** 

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Parts/Layer: Number of Layers: Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Steel Valve, AC Pump**

120301-B0602-44

120301-B0602-44-01

120301-B0602-44-03

**G Gasket, Rear Cover** 120301-B0602-50

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16 5 1 10 **1.0 1.0** 

**$0.02 $0.02**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Stamping Press 200-400 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** x 1.7 2 1.0 1.7 **1.0 1.0** 

**$0.01 $0.00**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.7 2 1.0 0.7 **1.0 1.0**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern Minimum Calculated Cycles Time** 

**G Valve Plate, Rear Cover** 120301-B0602-45

120301-B0602-45-01

**G Valve Plate, Base** 120301-B0602-46-01

120301-B0602-46-03

120301-B0602-47-01

120301-B0602-47-03

120301-B0602-48-01

120301-B0602-48-03



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Valve Plate, Pin 120301-B0602-49 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.33 $0.13**  **$0.46 $0.00**  **$0.03 $0.02**  **$0.00 $0.05**  Low Complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 31 15 1 31.0 **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14 5 1 10.0 **1.0 1.0** 

**$0.01 $0.02**  **$0.03 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Stamping Press 200-400 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 2 1 1.7 **1.0 2.9** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14 5 1 10.0 **1.0 1.0** 

**$0.01 $0.01**  **$0.03 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 2 1 0.6 **1.0 1.03** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Wa sher Turbo Tunnel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16 5 1 10.0 **1.0 1.0** 

**$0.01 $0.01**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 2 1 0.6 **1.0 1.03** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.04** G Valve Plate, Pin 120301-B0602-49 **$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$0.49 $0.74**  **$1.42 $0.00**  **$0.08 $0.06**  **$0.00 $0.14** 

**$1.57 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern Minimum Calculated Cycles Time** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Steel Valve, AC Pump**

120301-B0602-44

120301-B0602-44-01

120301-B0602-44-03

**G Gasket, Rear Cover** 120301-B0602-50

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**360 10.00**  0.25

**2118 1.70**  0.25

**5143 0.70**  0.25

**G Valve Plate, Rear Cover** 120301-B0602-45

120301-B0602-45-01

**G Valve Plate, Base** 120301-B0602-46-01

120301-B0602-46-03

120301-B0602-47-01

120301-B0602-47-03

120301-B0602-48-01

120301-B0602-48-03



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Valve Plate, Pin 120301-B0602-49 **#DIV/0! #DIV/0!** 

-

**116 31.00**  1.00

**360 10.00**  0.25

**6192 0.58**  0.50

**360 10.00**  0.25

**6192 0.58**  0.50

**360 10.00**  0.25

**6192 0.58**  0.50

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

G Valve Plate, Pin 120301-B0602-49

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-051** 

### We ekly Component Volume: Packaging Specification: Retrunable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Rear Cover Asm**

120301-B0602-51 **0**

2 Assembly 120301-B0602-51-01 **1** Assembly T1 Low Assembly Complexity Not Applicable General Assembly Mech Assembly, LC, Base **157 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.25**  **$0.10 $0.34**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.04**  **$0.38 $0.38**  **$0.00**

3 Batch Type W asher 120301-B0602-51-02 **1** Batch Type W asher Not Applicable Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.06 $0.06**  **$0.00**

4 Machine 120301-B0602-51-03 **1** Machine Not Applicable Not Applicable CNC Operator CNC Machining, LC **113 2**  **4 1**  0.000 **$0.00 $36.98**  **$30.38 $121.52**  **$0.00 $0.66**  **$1.08 $1.74**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.74 $1.74**  **$0.00**

Heat Treat 120301-B0602-51-04 **1** Heat Treat Not Applicable Not Applicable Heat Treat Operator T5-Al380, SMS **300 1.5**  **1 1**  0.884 **$0.01 $47.72**  **$10.17 $10.17**  **$0.01 $0.24**  **$0.03 $0.28**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.28 $0.28**  **$0.01 MARK-UP COSTS**  **Manufacturing Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

5 G Rear Cover, Casting 120301-B0602-51-05 **1** G Rear Cover, Casting Not Applicable Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, LMC **435 1**  **1 1.1**  0.884 **$1.10 $41.48**  **$116.73 $128.40**  **$0.97 $0.10**  **$0.30 $1.36**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.36 $1.36**  **$0.97**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 G O-ring, Plug, Rear Cover 120301-B0602-52 **1** s **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

2 G Plug Asm. , Rear Cover 120301-B0602-53 **1** s **$0.00** $0.65 **$0.00 $0.65**  **$0.65**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.64**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$4.48**

**T1 or OEM Total Manufacturing Cost: $1.64**  **$1.26 $1.53**  **$4.44 $0.00**  **$0.02 $0.01**  **$0.00 $0.04**  **$4.48** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  **T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.29**  **$0.27 $0.11**  **$0.69**
**Base Cost Impact to Vehicle: $1.64**  **$1.26 $1.53**  **$4.44 $0.02**  **$0.31 $0.28**  **$0.12 $0.73**  **$5.17 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$5.17 a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-051** 

### We ekly Component Volume: Packaging Specification: Retrunable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material MARK-UP COSTS**  **Manufacturing Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Rear Cover Asm**

120301-B0602-51

Assembly 120301-B0602-51-01

Batch Type W asher 120301-B0602-51-02
Machine 120301-B0602-51-03
Heat Treat 120301-B0602-51-04

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.25 $0.10**  **$0.34 $0.00**  **$0.02 $0.01**  **$0.00 $0.04**  Low Complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 23 7 1 23 **1.0 1.0** 

**$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Type W asher, 5-10 minute cycle time Basket Size 15.75X18.5x25.5 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14 5 1 10 **1.0 1.0**  **$0.66 $1.08**  **$1.74 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  EC-300-AL Horizontal CNC , Pallet Size 300 mm2 550 lb capacity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 135 54 1 128 **1.0 4.0**  **$0.24 $0.03**  **$0.28 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat treat **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 2,250 27,000 **1.0 1.0**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern** 

G Rear Cover, Casting 120301-B0602-51-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G O-ring, Plug, Rear Cover 120301-B0602-52 G Plug Asm. , Rear Cover 120301-B0602-53 **$0.10 $0.30**  **$1.36 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Aluminum Diecasting, Medium 500-1000 Ton 1.1 Multiplier for trim operations **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 2 4 33 **1.1 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.01 $0.65**  **$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$1.26 $1.53**  **$4.44 $0.00**  **$0.02 $0.01**  **$0.00 $0.04** 

**$4.48 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Minimum Calculated Cycles Time Projected Operating Pattern** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Rear Cover Asm**

120301-B0602-51

Assembly 120301-B0602-51-01

Batch Type W asher 120301-B0602-51-02
Machine 120301-B0602-51-03
Heat Treat 120301-B0602-51-04

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

-

**157 23.00**  1.00

**360 10.00**  0.25
**113 31.98**  2.00
**300 12.00**  1.50 G Rear Cover, Casting 120301-B0602-51-05



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G O-ring, Plug, Rear Cover 120301-B0602-52 G Plug Asm. , Rear Cover 120301-B0602-53 **435 8.28**  1.00
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-054** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Labor** 

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Magnet Asm., AC Clutch**

120301-B0602-54 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 

2 120301-B0602-54-01 **1** Assembly T1 Low Assembly Complexity Not Applicable Welding/Soldering Operator Mech Assembly, LC, Base **176 2**  **1 2**  0.000 **$0.00 $41.55**  **$15.00 $30.00**  **$0.00 $0.47**  **$0.17 $0.64**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.07**  **$0.72 $0.72**  **$0.00 $0.47** 

3 120301-B0602-54-02 **1** Paint T1 Low Assembly Complexity Not Applicable Welding/Soldering Operator Mech Assembly, LC, Base **720 1**  **1 10**  0.000 **$0.00 $41.55**  **$15.00 $150.00**  **$0.00 $0.06**  **$0.21 $0.27**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.03**  **$0.30 $0.30**  **$0.00 $0.06** 

4 120301-B0602-54-03 **1** Put Wire Coil in Housing T1 Low Assembly Complexity Not Applicable Welding/Soldering Operator Mech Assembly, LC, Base **88 1**  **1 1**  0.000 **$0.00 $41.55**  **$15.00 $15.00**  **$0.00 $0.47**  **$0.17 $0.64**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.07**  **$0.72 $0.72**  **$0.00 $0.47**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT GENERAL COMPONENT INFORMATION**  **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

4 120301-B0602-54-03 **1** Put Wire Coil in Housing T1 Low Assembly Complexity Not Applicable **88 1**  **1 1**  0.000 **$0.00 $41.55**  **$15.00 $15.00**  **$0.00 $0.47**  **$0.17 $0.64**  **0.30% 6.00%**  **4.00% 1.00%**  **11.30% $0.07**  **$0.72 $0.72**  **$0.00 $0.47** 

5 G Magnet Coil 120301-B0602-54-04 **1** G Magnet Coil, Solder Connector T2/T3 Mech. Assembly, SSLC Not Applicable Welding/Soldering Operator Mech Assembly, LC, Base **138 1**  **1 1**  0.000 **$0.00 $41.55**  **$15.00 $15.00**  **$0.00 $0.30**  **$0.11 $0.41**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.45 $0.45**  **$0.00 $0.30** 

6 120301-B0602-54-05 **1** G Magnet Coil, Wind T2/T3 Mech. Assembly, SSLC Copper-Pure, Wire Welding/Soldering Operator Mech Assembly, LC, Base **257 1**  **1 1**  0.900 **$2.45 $41.55**  **$15.00 $15.00**  **$2.21 $0.16**  **$0.06 $2.42**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.25**  **$2.67 $2.67**  **$2.21 $0.16** 

7 120301-B0602-54-06 **1** G Housing Asm, Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00 $0.03** 

8 120301-B0602-54-07 **1** Weld Housing to Backing Plate T2/T3 Mech. Assembly, SSLC Not Applicable Welding/Soldering Operator Mech Assembly, LC, Base **106 1**  **1 1**  0.000 **$0.00 $41.55**  **$15.00 $15.00**  **$0.00 $0.39**  **$0.14 $0.53**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.06**  **$0.59 $0.59**  **$0.00 $0.39** 

9 G Housing, 120301-B0602-54-08 **1** G Housing, Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00 $0.03** 
10 120301-B0602-54-09 **1** G Housing, Debur T2/T3 CNC Turning, SSLC Not Applicable Grinding/Polishing Operator Grinding, SS **327 0.25**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.03**  **$0.14 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.00 $0.03** 

11 120301-B0602-54-10 **1** G Housing, Machine T2/T3 CNC Turning, SSLC Not Applicable CNC Operator CNC Turning, MLS, BF, DA **212 1**  **1 1**  0.000 **$0.00 $36.98**  **$32.88 $32.88**  **$0.00 $0.17**  **$0.16 $0.33**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.36 $0.36**  **$0.00 $0.17** 

12 120301-B0602-54-11 **1** G Housing, Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, Terminals **6000 1**  **1 1**  1.665 **$0.65 $135.07**  **$15.50 $15.50**  **$1.08 $0.02**  **$0.00 $1.11**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.11**  **$1.22 $1.22**  **$1.08 $0.02** 

13 G Backing Plate, 120301-B0602-54-12 **1** G Backing Plate, Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00 $0.03** 

14 120301-B0602-54-13 **1** G Backing Plate, Debur T2/T3 CNC Turning, SSLC Not Applicable Grinding/Polishing Operator Grinding, SS **327 0.25**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.03**  **$0.14 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.00 $0.03** 

15 120301-B0602-54-14 **1** G Backing Plate, Stamp T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, Terminals **6000 1**  **1 1**  0.341 **$0.65 $135.07**  **$15.50 $15.50**  **$0.22 $0.02**  **$0.00 $0.25**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.27 $0.27**  **$0.22 $0.02** 

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 
33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 G Magnet Asm, Liner **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 

2 120301-B0602-58 **1** Mold T2/T3 Inject. Mold, SSLC ABS Mold/Cast/Sinter Operator Inject. Mold, SS **4099 1**  **1 1**  0.023 **$0.72 $41.48**  **$16.39 $16.39**  **$0.02 $0.01**  **$0.00 $0.03**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.03 $0.03**  **$0.02 $0.01** 
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 $0.00** 

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 G Snap-ring, AC Magnet 120301-B0602-55 **1** s **$0.00** $0.08 **$0.00 $0.08**  **$0.08**

2 G Magnet Asm, Pigtail Connector 120301-B0602-56 **1** s **$0.00** $0.45 **$0.00 $0.45**  **$0.45**

3 G Magnet Asm, Connector 120301-B0602-57 **1** s **$0.00** $0.08 **$0.00 $0.08**  **$0.08**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-054** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Labor**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT GENERAL COMPONENT INFORMATION**  **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Material Labor** 

**$4.14 $2.23** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$8.86**

**T1 or OEM Total Manufacturing Cost: $4.14**  **$2.23 $1.71**  **$8.07 $0.02**  **$0.45 $0.30**  **$0.02 $0.78**  **$8.86**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.04 $0.58**  **$0.53 $0.22**  **$1.37**
**Base Cost Impact to Vehicle: $4.14**  **$2.23 $1.71**  **$8.07 $0.07**  **$1.02 $0.83**  **$0.24 $2.16**  **$10.23 $0**  **$0 Packaging Cost:**  **$0.00**

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Net Cost Impact to Vehicle: $10.23** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Magnet Asm., AC Clutch**

120301-B0602-54

120301-B0602-54-01

120301-B0602-54-02

120301-B0602-54-03 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) End Item** 

**Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions**  **Days/ Week**  **Shifts./ Day**  **Hrs./ Shift**  **Hrs./ Wk**  **Wks./ Yr.**  **Hrs./ Yr.** **P c** **s .** **. /** **H r** **. (** **1 0** **0 %** **E f** **f .** **. )** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n "** **S e** **c .** **" E** **f f** **i c** **i e** **n c** **y %** **P c** **s .** **. /** **H r** **. @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **" S** **e c** **. "** **L e** **a n** **D e** **s i** **g n** **C a** **l c** **u l** **a t** **i o** **n f** **o r** **C o** **m p** **l e** **t e** **P r** **o c** **e s** **s T** **i m** **e "** **S e** **c .** **" P** **a r** **a l** **l e** **l O** **p e** **r a** **t i** **o n** **s /** **M a** **c h** **i n** **e o** **r S** **t a** **t i** **o n** **s /** **L i** **n e** **P i** **e c** **e /** **C y** **c l** **e /** **M a** **c h** **i n** **e T** **a c** **k T** **i m** **e /** **M a** **c h** **i n** **e /** **C y** **c l** **e "** **S e** **c o** **n d** **s "** **M u** **l t** **i p** **l i** **e r** **, I** **f R** **e q** **u i** **r e** **d f** **o r** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **( 1** **= N** **o t** **h i** **n g** **) N** **u m** **b e** **r o** **f E** **q u** **i v** **a l** **e n** **t M** **a c** **h i** **n e** **s R** **e q** **u i** **r e** **d R** **e s** **u l** **t i** **n g** **P i** **e c** **e s** **/ H** **o u** **r**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **#DIV/0!**

**$0.17 $0.64**  **$0.00 $0.04**  **$0.03 $0.01**  **$0.07** Low Complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 2 1 21 **2.0 1.0**  **176**

**$0.21 $0.27**  **$0.00 $0.02**  **$0.01 $0.00**  **$0.03** Spray Tool **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 48 5 1 5 **10.0 1.0**  **720**

**$0.17 $0.64**  **$0.00 $0.04**  **$0.03 $0.01**  **$0.07** Low Complexity Assembly **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 13 1 41 **1.0 1.0**  **88 Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

120301-B0602-54-03

G Magnet Coil 120301-B0602-54-04

120301-B0602-54-05

120301-B0602-54-06

120301-B0602-54-07

G Housing, 120301-B0602-54-08
120301-B0602-54-09
120301-B0602-54-10

120301-B0602-54-11

G Backing Plate, 120301-B0602-54-12
120301-B0602-54-13

120301-B0602-54-14



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

G Magnet Asm, Liner

120301-B0602-58 **$0.17 $0.64**  **$0.00 $0.04**  **$0.03 $0.01**  **$0.07** Low Complexity Assembly **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 41 13 1 41 **1.0 1.0**  **88**

**$0.11 $0.41**  **$0.00 $0.02**  **$0.02 $0.00**  **$0.04** Flux, Solder **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 26 7 1 26 **1.0 1.0**  **138**

**$0.06 $2.42**  **$0.01 $0.15**  **$0.10 $0.00**  **$0.25** Copper wire 0.8 mm (20 AW G), **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14 355 1 14 **1.0 1.0**  **257**

**$0.14 $0.16**  **$0.00 $0.01**  **$0.01 $0.00**  **$0.02** In Line Washer **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 12 5 1 10 **1.0 1.0**  **360**

**$0.14 $0.53**  **$0.00 $0.03**  **$0.02 $0.00**  **$0.06** Spot W eld **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 34 12 1 34 **1.0 1.0**  **106**

**$0.14 $0.16**  **$0.00 $0.01**  **$0.01 $0.00**  **$0.02** In Line Washer **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 12 5 1 10 **1.0 1.0**  **360 $0.14**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Tumble **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 5 1 11 **1.0 1.0**  **327 $0.16**  **$0.33 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  CNC Turning 2 Axis SL-40, 4" bar **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 17 10 1 17 **1.0 1.0**  **212**

**$0.00 $1.11**  **$0.00 $0.07**  **$0.04 $0.00**  **$0.11** Stamping Press 0-60 Ton **2 2**  **10 40**  **47 1880**  **239 15.04**  **85% 282**  **12.78** 1 2 1 1 **1.0 1.0**  **6000**

**$0.14 $0.16**  **$0.00 $0.01**  **$0.01 $0.00**  **$0.02** In Line Washer **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 5 1 10 **1.0 1.0**  **360 $0.14**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Tumble **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 5 1 11 **1.0 1.0**  **327**

**$0.00 $0.25**  **$0.00 $0.01**  **$0.01 $0.00**  **$0.03** Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 2 1 1 **1.0 1.0**  **6000**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **#DIV/0! $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0!**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **#DIV/0! $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0!**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **#DIV/0! $0.00**  **$0.03 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 1 6 5 **1.0 1.0**  **4099**



### Purchase Part - Commodity ( Value taken from Purchase Part Database)

G Snap-ring, AC Magnet 120301-B0602-55 G Magnet Asm, Pigtail Connector 120301-B0602-56 G Magnet Asm, Connector 120301-B0602-57 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **#DIV/0! $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0!**

**$0.08 $0.45**  **$0.08 $0.00**  **$0.00**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) End Item** 

**Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions**  **Days/ Week**  **Shifts./ Day**  **Hrs./ Shift**  **Hrs./ Wk**  **Wks./ Yr.**  **Hrs./ Yr.** **P c** **s .** **. /** **H r** **. (** **1 0** **0 %** **E f** **f .** **. )** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n "** **S e** **c .** **" E** **f f** **i c** **i e** **n c** **y %** **P c** **s .** **. /** **H r** **. @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **" S** **e c** **. "** **L e** **a n** **D e** **s i** **g n** **C a** **l c** **u l** **a t** **i o** **n f** **o r** **C o** **m p** **l e** **t e** **P r** **o c** **e s** **s T** **i m** **e "** **S e** **c .** **" P** **a r** **a l** **l e** **l O** **p e** **r a** **t i** **o n** **s /** **M a** **c h** **i n** **e o** **r S** **t a** **t i** **o n** **s /** **L i** **n e** **P i** **e c** **e /** **C y** **c l** **e /** **M a** **c h** **i n** **e T** **a c** **k T** **i m** **e /** **M a** **c h** **i n** **e /** **C y** **c l** **e "** **S e** **c o** **n d** **s "** **M u** **l t** **i p** **l i** **e r** **, I** **f R** **e q** **u i** **r e** **d f** **o r** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **( 1** **= N** **o t** **h i** **n g** **) N** **u m** **b e** **r o** **f E** **q u** **i v** **a l** **e n** **t M** **a c** **h i** **n e** **s R** **e q** **u i** **r e** **d R** **e s** **u l** **t i** **n g** **P i** **e c** **e s** **/ H** **o u** **r Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**Burden TMC**  **Scrape SG&A**  **Profit ED&T**  **Mark-up Total** 
**$1.71 $8.07**  **$0.02 $0.45**  **$0.30 $0.02**  **$0.78**

**$8.86 2** 

**a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Magnet Asm., AC Clutch**

120301-B0602-54

120301-B0602-54-01

120301-B0602-54-02

120301-B0602-54-03 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0!**

-

**20.50** 2.00

**1.00** 1.00

**41.00** 1.00 120301-B0602-54-03

G Magnet Coil 120301-B0602-54-04

120301-B0602-54-05

120301-B0602-54-06

120301-B0602-54-07

G Housing, 120301-B0602-54-08
120301-B0602-54-09
120301-B0602-54-10

120301-B0602-54-11

G Backing Plate, 120301-B0602-54-12
120301-B0602-54-13

120301-B0602-54-14



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

G Magnet Asm, Liner

120301-B0602-58 **41.00** 1.00

**26.00** 1.00

**14.00** 1.00

**10.00** 0.25

**34.00** 1.00

**10.00** 0.25
**11.00** 0.25
**17.00** 1.00

**0.60** 1.00

**10.00** 0.25
**11.00** 0.25

**0.60** 1.00

**#DIV/0!**

- **#DIV/0!**

-

**#DIV/0!**

- **#DIV/0!**

-

**#DIV/0!**

- **0.88** 1.00



### Purchase Part - Commodity ( Value taken from Purchase Part Database)

G Snap-ring, AC Magnet 120301-B0602-55 G Magnet Asm, Pigtail Connector 120301-B0602-56 G Magnet Asm, Connector 120301-B0602-57 **#DIV/0!**

- **#DIV/0!**

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-059** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Clutch Hub Asm.**

120301-B0602-59 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 Assembly 120301-B0602-59-01 **1** Assembly T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **59 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.65**  **$0.25 $0.91**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.09**  **$1.00 $1.00**  **$0.00**

5 **G Clutch Hub, Isolator,Painted, Asm** 120301-B0602-66 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
Paint Oven Cure General Assembly Mech Assembly, LC, Base **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT GENERAL COMPONENT INFORMATION**  **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Electrically Versus Mechanically Driven Air Conditioning Compressor** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

5 120301-B0602-66-01 **1** Paint Oven Cure T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **152 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.10 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

6 120301-B0602-66-02 **1** Assembly T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **327 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.12**  **$0.05 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

7 G Clutch Hub, Isolator, SBR **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 120301-B0602-66-03 **1** Load/unload T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **720 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.03**  **$0.02 $0.05**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.05 $0.05**  **$0.00**

9 120301-B0602-66-04 **1** G Clutch Hub, Isolator, SBR, Mold T2/T3 Inject. Mold, SSLC PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS **1200 0.5**  **1 1**  0.081 **$1.46 $41.48**  **$151.77 $151.77**  **$0.12 $0.02**  **$0.13 $0.26**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.29 $0.29**  **$0.12**

10 G Clutch Hub, Isolator, Outer **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 120301-B0602-66-05 **1** In-Line W asher T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.06**  **$0.00**

12 120301-B0602-66-06 **1** Debur T2/T3 CNC Turning, SSLC Not Applicable Grinding/Polishing Operator Grinding, SS **327 0.25**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.03**  **$0.14 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.00**

13 120301-B0602-66-07 **1** G Clutch Hub, Isolator, Outer, Stamped T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **5143 0.25**  **1 1**  0.307 **$0.65 $135.07**  **$24.60 $24.60**  **$0.20 $0.01**  **$0.00 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.20**

14 G Clutch Hub, Isolator, Inner **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 120301-B0602-66-08 **1** In-Line W asher T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.06**  **$0.00**

16 120301-B0602-66-09 **1** Debur T2/T3 CNC Turning, SSLC Not Applicable Grinding/Polishing Operator Grinding, SS **327 0.25**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.03**  **$0.14 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.00**

17 120301-B0602-66-10 **1** Combo Tool Used: Drill & Tap T2/T3 CNC Turning, SSLC Not Applicable CNC Operator CNC Turning, SS, BF, DA **100 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$20.48 $20.48**  **$0.00 $0.09**  **$0.20 $0.30**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.33 $0.33**  **$0.00**

18 120301-B0602-66-11 **1** G Clutch Hub, Isolator, Inner, Stamped T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **5143 0.25**  **1 1**  0.242 **$0.65 $135.07**  **$24.60 $24.60**  **$0.16 $0.01**  **$0.00 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.16**

19 **G Clutch Hub, Face 0**  **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 120301-B0602-65-01 **1** Paint Oven Cure T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **152 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.10 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

22 120301-B0602-65-02 **1** In-Line W asher T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**
23 120301-B0602-65-03 **1** Debur T2/T3 CNC Turning, SSLC Not Applicable Grinding/Polishing Operator Grinding, SS **327 0.25**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.03**  **$0.14 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.00**

24 120301-B0602-65-04 **1** Counterbore Rivet Relief T2/T3 CNC Turning, SSLC Not Applicable CNC Operator CNC Turning, SS, BF, DA **150 1**  **1 1**  0.000 **$0.00 $36.98**  **$20.48 $20.48**  **$0.00 $0.25**  **$0.14 $0.38**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.42 $0.42**  **$0.00**

25 120301-B0602-65-05 **1** G Clutch Hub, Face, Stamp T2/T3 Stamp/Form, SSLC Not Applicable Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **1800 1**  **1 1**  1.167 **$0.00 $135.07**  **$24.60 $24.60**  **$0.00 $0.08**  **$0.01 $0.09**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.10 $0.10**  **$0.00** OEM

26 **G Clutch Hub, Splined Hub** Not Applicable **##### 0**  **1 1**  0.000 **$0.00 #N/A**  **#N/A #N/A**  **$0.00 #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 120301-B0602-64-01 **1** Paint Part Small T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **152 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.10 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

28 120301-B0602-64-02 **1** In-Line W asher T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, MC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$49.38 $49.38**  **$0.00 $0.03**  **$0.14 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**
29 120301-B0602-64-03 **1** Bar Feed T2/T3 CNC Turning, SSLC MC-Steel-1018, Bar CNC Operator CNC Turning, SS, BF, DA **389 1**  **1 1**  0.523 **$0.74 $36.98**  **$20.48 $20.48**  **$0.39 $0.10**  **$0.05 $0.53**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.06**  **$0.59 $0.59**  **$0.39**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
32 K **G Outer AC Clutch Hub 0**  **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
33 G cover, AC Clutch Hub **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
34 120301-B0602-67-01 **1** G cover, AC Clutch Hub T2/T3 Inject. Mold, SSLC PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS **1029 1**  **1 1**  0.147 **$1.46 $41.48**  **$151.77 $151.77**  **$0.21 $0.04**  **$0.15 $0.40**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.44 $0.44**  **$0.21**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-059** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Purchase**

**Price/ Purchase** 

**Price Net, Purchase** 

**Price Net,** D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Account Cost**  **Price/**

**Unit Price Net,** 

**PIA Price Net,** 

**End Item**

1 1A G Clutch Hub, Rivet Pin, M6 120301-B0602-60 **3** s **$0.00** $0.01 **$0.00 $0.02**  **$0.02**

2 2A G Clutch Hub, W asher, M5 120301-B0602-61 **3** s **$0.00** $0.00 **$0.00 $0.01**  **$0.01**

3 3A G Clutch Hub, Rivet Pin, M5 120301-B0602-62 **3** s **$0.00** $0.01 **$0.00 $0.02**  **$0.02**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.11**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$3.29**

**T1 or OEM Total Manufacturing Cost: $1.11**  **$1.77 $2.05**  **$4.94 $0.01**  **$0.29 $0.20**  **$0.00 $0.50**  **$5.44**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.35**  **$0.33 $0.14**  **$0.84**
**Base Cost Impact to Vehicle: $1.11**  **$1.77 $2.05**  **$4.94 $0.04**  **$0.65 $0.52**  **$0.14 $1.35**  **$6.28 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$6.28**

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) PACKAGING CALCULATIONS:**  Packaging Type: Part Size: Parts/Layer: Number of Layers: "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909)**C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00 File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-059** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Clutch Hub Asm.**

120301-B0602-59

Assembly 120301-B0602-59-01

**G Clutch Hub, Isolator,Painted, Asm** 120301-B0602-66

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.65 $0.25**  **$0.91 $0.00**  **$0.05 $0.04**  **$0.00 $0.09**  Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 61 16 1 61 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  Batch part, Paint Oven Cure **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

120301-B0602-66-01

120301-B0602-66-02

G Clutch Hub, Isolator, SBR

120301-B0602-66-03

120301-B0602-66-04

G Clutch Hub, Isolator, Outer
120301-B0602-66-05

120301-B0602-66-06

120301-B0602-66-07

G Clutch Hub, Isolator, Inner
120301-B0602-66-08

120301-B0602-66-09

120301-B0602-66-10

120301-B0602-66-11

**G Clutch Hub, Face**

120301-B0602-65-01

120301-B0602-65-02
120301-B0602-65-03
120301-B0602-65-04

120301-B0602-65-05 **$0.06 $0.10**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Batch part, Paint Oven Cure **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 71 7 3 71 **1.0 1.0** 

**$0.12 $0.05**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 4 1 11 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.03 $0.02**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 5 1 1 5 **1.0 1.0** 

**$0.02 $0.13**  **$0.26 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  6 Cavity Mold, Box Size 83mm Diam x 13mm H **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 3 1 6 18 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Batch & Individual Washing with specialized spray nozzles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 10 **1.0 1.0** 

**$0.03 $0.14**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  CNC Turning, General, Station Based with multiplier for added complexity over base assumptions. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 1 1 11 **1.0 1.0** 

**$0.01 $0.00**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.7 1 1 0.7 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Batch & Individual Washing with specialized spray nozzles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 10 **1.0 1.0** 

**$0.03 $0.14**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  CNC Turning, General, Station Based with multiplier for added complexity over base assumptions. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 1 1 11 **1.0 1.0** 

**$0.09 $0.20**  **$0.30 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  CNC Turning 2 Axis SL-10, Odd **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 36 1 1 36 **1.0 1.0** 

**$0.01 $0.00**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 1 1 1 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0! 1.0**  **1.0**

**$0.06 $0.10**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Batch part, Paint Oven Cure **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 71 1 3 71 **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Batch & Individual Washing with specialized spray nozzles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 10 **1.0 1.0**  **$0.03 $0.14**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  CNC Turning 2 Axis SL-10, Odd **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 1 1 11 **1.0 1.0**  **$0.25 $0.14**  **$0.38 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  CNC Turning 2 Axis SL-10, Odd **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 24 1 1 24 **1.0 1.0** 

**$0.08 $0.01**  **$0.09 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Stamping Press 0-60 Ton **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 1 1 2 **1.0 1.0** 

**G Clutch Hub, Splined Hub**

120301-B0602-64-01

120301-B0602-64-02
120301-B0602-64-03

K **G Outer AC Clutch Hub** G cover, AC Clutch Hub

120301-B0602-67-01 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0! 1.0**  **1.0**

**$0.06 $0.10**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Batch part, Paint Oven Cure **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 71 1 3 71 **1.0 1.0** 

**$0.03 $0.14**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Batch Type W asher, 5-10 minute cycle time Basket Size 15.75X18.5x25.5 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 10 **1.0 1.0**  **$0.10 $0.05**  **$0.53 $0.00**  **$0.03 $0.02**  **$0.00 $0.06**  CNC Turning 4 Axis SL-10, 1.75 , Includes Bar Feeder **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 74 1 8 74 **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.04 $0.15**  **$0.40 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  6 Cavity Mold Box Size 120mm Dia x 23mm H **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 4 2 6 21 **1.0 1.0** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**



### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### Purchase Part - Commodity ( Value taken from Purchase Part Database)

1A G Clutch Hub, Rivet Pin, M6 120301-B0602-60
2A G Clutch Hub, W asher, M5 120301-B0602-61
3A G Clutch Hub, Rivet Pin, M5 120301-B0602-62 **$0.02 $0.01**  **$0.02 $0.00**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$1.77 $2.05**  **$4.94 $0.01**  **$0.29 $0.20**  **$0.00 $0.50** 

**$5.44 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 7 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Clutch Hub Asm.**

120301-B0602-59

Assembly 120301-B0602-59-01

**G Clutch Hub, Isolator,Painted, Asm** 120301-B0602-66

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**59 61.00**  1.00

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-

120301-B0602-66-01

120301-B0602-66-02

G Clutch Hub, Isolator, SBR

120301-B0602-66-03

120301-B0602-66-04

G Clutch Hub, Isolator, Outer
120301-B0602-66-05

120301-B0602-66-06

120301-B0602-66-07

G Clutch Hub, Isolator, Inner
120301-B0602-66-08

120301-B0602-66-09

120301-B0602-66-10

120301-B0602-66-11

**G Clutch Hub, Face**

120301-B0602-65-01

120301-B0602-65-02
120301-B0602-65-03
120301-B0602-65-04

120301-B0602-65-05 **152 23.67**  0.25

**327 11.00**  1.00

**#DIV/0! #DIV/0!** 

**720 5.00**  0.50

**1200 3.00**  0.50

**#DIV/0! #DIV/0!** 

- **360 10.00**  0.25

**327 11.00**  0.25

**5143 0.70**  0.25

**#DIV/0! #DIV/0!** 
**360 10.00**  0.25

**327 11.00**  0.25

**100 36.00**  0.25

**5143 0.70**  0.25

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

**152 23.67**  0.25

**360 10.00**  0.25
**327 11.00**  0.25
**150 24.00**  1.00

**1800 2.00**  1.00

**G Clutch Hub, Splined Hub**

120301-B0602-64-01

120301-B0602-64-02
120301-B0602-64-03

K **G Outer AC Clutch Hub** G cover, AC Clutch Hub

120301-B0602-67-01 **#DIV/0! #DIV/0!** 

**152 23.67**  0.25

**360 10.00**  0.25
**389 9.25**  1.00
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **1029 3.50**  1.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 8 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**



### Purchase Part - Commodity ( Value taken from Purchase Part Database)**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



### Purchase Part - Commodity ( Value taken from Purchase Part Database)

1A G Clutch Hub, Rivet Pin, M6 120301-B0602-60
2A G Clutch Hub, W asher, M5 120301-B0602-61
3A G Clutch Hub, Rivet Pin, M5 120301-B0602-62

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 9 of 9 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-068** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Bracket, Stamped, AC** 120301-B0602-68 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 Electroplate 120301-B0602-68-01 **1** Electroplate T2/T3 Plate/Finish Mech., SSLC HC-Steel-1000S, Coil Plating/Coating Operator Plate/Finish, SMS, LMC **24000 1**  **1 5**  0.000 **$0.65 $40.84**  **$100.00 $500.00**  **$0.00 $0.00**  **$0.02 $0.02**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.02 $0.02**  **$0.00**

4 Stamp 120301-B0602-68-03 **1** G Bracket, Stamped T2/T3 Stamp/Form, SSLC HC-Steel-1000S, Coil Cut/Punch/Forming Operator-OEM Stamp/Form, XSS **6000 0.25**  **1 1**  0.016 **$0.65 $135.07**  **$24.60 $24.60**  **$0.01 $0.01**  **$0.00 $0.02**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.02 $0.02**  **$0.01**

5 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

21 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #DIV/0!**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **$0.00 $0.00**  **$0.00 $0.00** 

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.01**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.05**

**T1 or OEM Total Manufacturing Cost: $0.01**  **$0.01 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.05**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.00 $0.00**  **$0.00 $0.00**  **$0.01**
**Base Cost Impact to Vehicle: $0.01**  **$0.01 $0.02**  **$0.04 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  **$0.05 $0**  **$0 Packaging Cost:**  **$0.00** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $0.05** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-068** 

### We ekly Component Volume: Packaging Specification: Returnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Bracket, Stamped, AC** 120301-B0602-68

Electroplate 120301-B0602-68-01

Stamp 120301-B0602-68-03

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.02**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Zinc Plating, Batched Processed **1 1**  **10 10**  **47 470**  **957 3.76**  **85% 1126**  **3.20** 10 5 500 75 **5.0 1.0** 

**$0.01 $0.00**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Stamping Press 0-60 Ton **1 1**  **10 10**  **47 470**  **957 3.76**  **85% 1126**  **3.20** 0.6 1 1 0.6 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$0.01 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$0.05 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  Thought on 0.5 Lines?

Also Parallel Processes

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Bracket, Stamped, AC** 120301-B0602-68

Electroplate 120301-B0602-68-01

Stamp 120301-B0602-68-03

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**24000 0.15**  1.00

**6000 0.60**  0.25

**#DIV/0! #DIV/0!** 

-



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) #DIV/0!**  **#DIV/0!**

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-069** 

### We ekly Component Volume: Packaging Specification: Retrurnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **G Clutch Pully Asm** 120301-B0602-69 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 120301-B0602-69-01 **1** Assembly T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **240 2**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.32**  **$0.06 $0.38**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.42 $0.42**  **$0.00**

12 120301-B0602-69-03 **1** Machine T2/T3 CNC Turning, SSLC Not Applicable CNC Operator CNC Machining, LC **100 1**  **1 1**  0.000 **$0.00 $36.98**  **$30.38 $30.38**  **$0.00 $0.37**  **$0.30 $0.67**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.07**  **$0.74 $0.74**  **$0.00**

13 120301-B0602-69-04 **1** Paint Part Small T2/T3 Mech. Assembly, Not Applicable General Assembly Mech Assembly, LC, **310 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.03**  **$0.05 $0.08**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.09 $0.09**  **$0.00 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

13 120301-B0602-69-04 **1** SSLC Not Applicable Base **310 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.03**  **$0.05 $0.08**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.09 $0.09**  **$0.00**

14 120301-B0602-69-05 **1** Wash T2/T3 CNC Turning, SSLC Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.06**  **$0.00**

15 120301-B0602-69-06 **1** Machine T2/T3 CNC Turning, SSLC Not Applicable CNC Operator CNC Machining, LC **113 1**  **2 1**  0.000 **$0.00 $36.98**  **$30.38 $60.76**  **$0.00 $0.33**  **$0.54 $0.87**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.09**  **$0.96 $0.96**  **$0.00**

120301-B0602-69-07 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator T5-Al380, SMS **323 1.5**  **1 1**  2.380 **$0.01 $47.72**  **$10.17 $10.17**  **$0.02 $0.22**  **$0.03 $0.27**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.30 $0.30**  **$0.02**

16 120301-B0602-69-08 **1** Shake Out & Sand Removal T2/T3 CNC Turning, SSLC Not Applicable Grinding/Polishing Operator Sand Cast, Sand

Removal, LS **240 1**  **1 1**  0.000 **$0.00 $42.14**  **$56.87 $56.87**  **$0.00 $0.18**  **$0.24 $0.41**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.46 $0.46**  **$0.00**

17 120301-B0602-69-09 **1** G Clutch Pulley,Cast T2/T3 Sand Cast, SSLC Nodular Iron, Gr100/70/03, Cast Mold/Cast/Sinter Operator Sand Cast Line, SMS **2769 1**  **1 1**  2.380 **$0.63 $41.48**  **$481.26 $481.26**  **$1.50 $0.01**  **$0.17 $1.69**  **5.00% 6.00%**  **4.00% 0.00%**  **15.00% $0.25**  **$1.94 $1.94**  **$1.50**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 G Clutch Pully, Friction Material 120301-B0602-70 **1** s **$0.00** $0.45 **$0.00 $0.45**  **$0.45**

2 G Clutch Pulley, Bearing 120301-B0602-71 **1** s **$0.00** $1.51 **$0.00 $1.51**  **$1.51**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.
3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$3.48**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$6.93**

**T1 or OEM Total Manufacturing Cost: $3.48**  **$1.49 $1.43**  **$6.40 $0.09**  **$0.27 $0.18**  **$0.00 $0.54**  **$6.93**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.45**  **$0.42 $0.17**  **$1.07**
**Base Cost Impact to Vehicle: $3.48**  **$1.49 $1.43**  **$6.40 $0.13**  **$0.72 $0.59**  **$0.17 $1.61**  **$8.01 $0**  **$0 3**  **1**

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: B0602 (B = Base, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity 

### System Description: **2010 Ford Fusion, SEL, Mechanically Driven Air Conditioning Compressor** 

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-B0602-069** 

### We ekly Component Volume: Packaging Specification: Retrurnable Dunnage 

### Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $8.01** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) PACKAGING CALCULATIONS:**  Packaging Type: Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909)**C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00% 58**  1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Clutch Pully Asm** 120301-B0602-69

120301-B0602-69-01

120301-B0602-69-03

120301-B0602-69-04 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.32 $0.06**  **$0.38 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  Low complexity, two workcells, gravity fed part transfer **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 29 2 1 15 **1.0 1.0** 

**$0.37 $0.30**  **$0.67 $0.00**  **$0.04 $0.03**  **$0.00 $0.07**  "CNC Mach, Auto Sml Size and /or Low Complexity Pallet Size 300mm square 550mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 36 1 1 36 **1.0 1.0** 

**$0.03 $0.05**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 12 1 1 12 **1.0 1.0**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

120301-B0602-69-04

120301-B0602-69-05

120301-B0602-69-06

120301-B0602-69-07

120301-B0602-69-08

120301-B0602-69-09



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Clutch Pully, Friction Material 120301-B0602-70 G Clutch Pulley, Bearing 120301-B0602-71 **$0.03 $0.05**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 12 1 1 12 **1.0 1.0** 

**$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  Batch Type W asher, 5-10 minute cycle time Basket Size 15.75X18.5x25.5 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 10 **1.0 1.0** 

**$0.33 $0.54**  **$0.87 $0.00**  **$0.05 $0.03**  **$0.00 $0.09**  "CNC Mach, Auto Sml Size and /or Low Complexity Pallet Size 300mm square 550mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 104 1 1 64 **1.0 2.0** 

**$0.22 $0.03**  **$0.27 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  T5 Heat treat **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 2,420 27,000 **1.0 1.0** 

**$0.18 $0.24**  **$0.41 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  Remove Mold Sand No Cores, then Trim Press **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 15 2 1 15 **1.0 1.0** 

**$0.01 $0.17**  **$1.69 $0.08**  **$0.10 $0.07**  **$0.00 $0.25**  Sand Cast - 6 Cavities (3x2) of 2.38 lb per part **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 3 6 8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.45 $1.51**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$1.49 $1.43**  **$6.40 $0.09**  **$0.27 $0.18**  **$0.00 $0.54** 

**$6.93 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**G Clutch Pully Asm** 120301-B0602-69

120301-B0602-69-01

120301-B0602-69-03

120301-B0602-69-04 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**240 15.00**  2.00

**100 36.00**  1.00

**310 11.60**  0.25 120301-B0602-69-04

120301-B0602-69-05

120301-B0602-69-06

120301-B0602-69-07

120301-B0602-69-08

120301-B0602-69-09



### Purchase Part - High Impact Item (Full Cost Mapping)

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

G Clutch Pully, Friction Material 120301-B0602-70 G Clutch Pulley, Bearing 120301-B0602-71 **310 11.60**  0.25

**360 10.00**  0.25

**113 32.00**  1.00

**323 11.16**  1.50

**240 15.00**  1.00

**2769 1.30**  1.00

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

# Indented Bill of Materials

**G A C Sy**  **stems**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G A**  **C Pump A**

**sm. G A**  **C Pump** 

# # **7.8659 lb #**  **7.8659 lb**

**As m.**  **1 G Center Pump A**  **sm. G Center Pump**  **1 #**  **4.9781 lb #**  **4.9781 lb**

**As m.**  **2 G Rear Pump Housing, A**  **sm. G Rear Pump**  **1 #**  **0.9262 lb #**  **0.9262 lb**

**Housing, A**

**sm. 3**  **G Rear Pump Housing, G Rear Pump**  **1 #**  **0.8607 lb #**  **0.8607 lb Machined**  **Housing, Machined**  **4 G Rear Pump**  **G Rear Pump 1**  **# 0.8607 lb**  **# 0.8607 lb**  **Housing-Trimmed Housing**  **Trimmed-1 5**  **G Rear Pump Housing-Cast G Rear**  **1 #**  **0.8607 lb #**  **0.8607 lb Housing-Cast**  **6** G Front Cover-Raw Material G Rear **1** Aluminum - 380 **# 0.8607 lb**  **# 0.8607 lb**  Housing-Raw Material **3 G Bearing, Needle, A**  **C Pump G Bearing,**  **1 #**  **0.0551 lb #**  **0.0551 lb Needle, A**  **C Pump**  **3** G Dowel, Small, Rear Housing G Dowel, Small, **3 #**  **0.0016 lb #**  **0.0048 lb** Rear Housing 3 G Oing, Housing, AC Pump G Oing, Housing, 1 # 0.0056 lb # 0.0056 lb AC Pump **2 G Spacer, Shaft, Large**  **G Spacer, 1**  **# 0.0323 lb**  **# 0.0323 lb**  **Shaft, Large 2**  **G Thrust Bearing, Shaft G Thrust**  **1 #**  **0.0145 lb #**  **0.0145 lb Bearing, Shaft**  **2 G Spacer, Shaft, Small**  **G Spacer, 1**  **# 0.0250 lb**  **# 0.0250 lb**  **Shaft, Small 2**  **G Shaft and Swash Plate A sm.**  **G Shaft and 1**  **# 0.8950 lb**  **# 0.8950 lb**  **Swash Plate As**  **m. 3**  **G Shaft, A C Pump**  **G Shaft, A C**  **1 #**  **0.5047 lb #**  **0.5047 lb Pump**  **3 G Swash Plate, A**  **C Pump G Swash Plate,**  **1 #**  **0.3903 lb #**  **0.3903 lb AC**  **Pump** 

# Design Profit ®

## Tuesday, January 05, 2010 Page 1 of 5

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 2**  **G Piston A**

**sm. A C Compressor**  **G Piston A sm.**  

## 5 **# 0.1903 lb**  **# 0.9515 lb**  **AC Compressor**  **3 G Piston, A**  **C Compressor G Piston, A**  **C 1**  **# 0.1863 lb**  **# 0.9315 lb**  **Compressor 3**  G Seal, Piston, AC Compressor G Seal, Piston, **2 #**  **0.0020 lb #**  **0.0200 lb** AC Compressor **2 G Bearing, Swash Plate to**  **G Bearing, 10**  **# 0.0147 lb**  **# 0.1470 lb**  **Piston Swash Plate to**  **Piston 2**  **G Spacer, Shaft, Large G Spacer,**  **1 #**  **0.0323 lb #**  **0.0323 lb Shaft, Large**  **2 G Thrust Bearing, Shaft**  **G Thrust 1**  **# 0.0145 lb**  **# 0.0145 lb**  **Bearing, Shaft 2**  **G Spacer, Shaft, Small G Spacer,**  **1 #**  **0.0250 lb #**  **0.0250 lb Shaft, Small**  **2** G Gasket, Pump Housing G Gasket, Pump **1 #**  **0.0079 lb #**  **0.0079 lb** Housing **2 G Front Pump Housing, A**  **sm G Front Pump**  **1 #**  **1.8469 lb #**  **1.8469 lb Housing, A** 

**sm 3**  **G Front Pump Housing, G Front Pump**  **1 #**  **1.7750 lb #**  **1.7750 lb Machined**  **Housing, Machined**  **4 G Front Pump Housing,**  **G Front Pump 1**  **# 1.7750 lb**  **# 1.7750 lb**  **Trimmed Housing,**  **Trimmed 5**  **G Front Pump Housing, Cast G Front Pump**  **1 Al**  **uminum- #**  **1.7750 lb #**  **1.7750 lb Housing, Raw**  **Si8Cu3Fe Material**  **6 G Front Pump Housing, Raw**  **G Front Pump 1**  **Al uminum-**  **# 1.7750 lb**  **# 1.7750 lb**  **Material Housing, Raw**  **Si8Cu3Fe Material**  **3 G Bearing, Needle, A**  **C Pump G Bearing,**  **1 #**  **0.0551 lb #**  **0.0551 lb Needle, A**  **C Pump**  **3** G Dowel, Large Front Housing G Dowel, Large **2 #**  **0.0056 lb #**  **0.0112 lb** Front Housing 3 G Oing, Housing, AC Pump G Oing, Housing, 1 # 0.0056 lb # 0.0056 lb AC Pump 2 G Bolt, Front to Rear Housing G Bolt, Front to 3 # 0.0200 lb # 0.0600 lb Rear Housing **1 G Steel Valve, A**  **C Pump G Steel Valve,**  **1 #**  **0.0322 lb #**  **0.0322 lb AC**  **Pump** 

# Design Profit ®

Tuesday, January 05, 2010 Page 2 of 5

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 2 G Steel Valve, AC Pump, G Steel Valve, 

## 1 Steel Low 

## # 0.0000 lb # 0.0000 lb stamped AC Pump, Carbon Draw stamped Quality **1 G Valve Plate, Front Cover**  **G Valve Plate, 1**  **# 0.3557 lb**  **# 0.3557 lb**  **Front Cover 1**  G Gasket, Front Cover G Gasket, Front **1 #**  **0.0265 lb #**  **0.0265 lb** Cover **1 G Front Cover A** 

**sm. G Front Cover**  **1 #**  **0.7678 lb #**  **0.7678 lb**

**As m.**  **2 G Front Cover, Machined**  **G Front Cover, 1**  **# 0.7465 lb**  **# 0.7465 lb**  **Machined 3**  **G Front Cover-Trimmed G Front**  **1 Al**  **uminum- #**  **0.7465 lb #**  **0.7465 lb Cover-Trimmed**  **Si8Cu3Fe 4**  **G Front Cover-Cast G Front**  **1 #**  **0.7465 lb #**  **0.7465 lb Cover-Cast**  **5** G Front Cover-Raw Material G Front **1** Aluminum - 380 **# 0.7465 lb**  **# 0.7465 lb**  Cover-Raw Material **2 G Seal, Front Cover**  **G Seal, Front 1**  **# 0.0155 lb**  **# 0.0155 lb**  **Cover 2**  G Snap-ring, Seal Front Cover G Snap-ring, **1 #**  **0.0040 lb #**  **0.0040 lb** Seal Front Cover 2 G Dust Seal, Cloth, Front Cover G Dust Seal, 1 # 0.0018 lb # 0.0018 lb Cloth, Front Cover **1 G Steel Valve, A**  **C Pump G Steel Valve,**  **1 #**  **0.0322 lb #**  **0.0322 lb AC**  **Pump 1**  **G Valve Plate, Rear Cover G Valve Plate,**  **1 #**  **0.3693 lb #**  **0.3693 lb Rear Cover**  **1** G Gasket, Rear Cover G Gasket, Rear **1 #**  **0.0250 lb #**  **0.0250 lb** Cover **1 G Rear Cover A** 

**sm. G Rear Cover**  **1 #**  **0.8741 lb #**  **0.8741 lb**

**As m.**  **2 G Rear Cover, Machined**  **G Rear Cover, 1**  **# 0.8418 lb**  **# 0.8418 lb**  **Machined 3**  **G Rear Cover, Trimmed G Rear Cover,**  **1 Al**  **uminum- #**  **0.8418 lb #**  **0.8418 lb Trimmed**  **Si8Cu3Fe 4**  **G Rear Cover, Cast G Rear Cover,**  **1 Al**  **uminum- #**  **0.8418 lb #**  **0.8418 lb Cast**  **Si8Cu3Fe 5**  G Rear Cover, Raw Material G Rear Cover, **1** Aluminum- **# 0.8418 lb**  **# 0.8418 lb**  Raw Material Si8Cu3Fe


# Design Profit ®

## Tuesday, January 05, 2010 Page 3 of 5

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 2 G O-ring, Plug, Rear Cover G O-ring, Plug, 

## 1 # 0.0001 lb # 0.0001 lb Rear Cover **2 G Plug A** 

**sm. , Rear Cover G Plug A**  **sm. , 1**  **# 0.0322 lb**  **# 0.0322 lb**  **Rear Cover 1**  G Bolt, Front Cover to Rear G Bolt, Front **5 #**  **0.0810 lb #**  **0.4050 lb** Cover to Rear **0 G Magnet A** 

**sm., A C Clutch**  **G Magnet A sm.,**  **1 ##**  **1.5650 lb ###**  **1.5650 lb AC**  **Clutch 0**  G Snap-ring, AC Magnet G Snap-ring, AC **1 ##**  **0.0795 lb ###**  **0.0795 lb** Magnet **0 G Clutch Hub A** 

**sm. G Clutch Hub**  **1 ##**  **2.1870 lb ###**  **2.1870 lb**

**As m.**  **1 G Cllutch Hub**  **G Cllutch Hub 1**  **# 1.9100 lb**  **# 1.9100 lb**  **1** G AC Clutch Material G AC Clutch **1 #**  **0.0058 lb #**  **0.0058 lb** Material **1 G Bearing, Clutch Hub**  **G Bearing, 1**  **# 0.2712 lb**  **# 0.2712 lb**  **Clutch Hub 0**  G Snap-ring, AC Hub G Snap-ring, AC **1 ##**  **0.0768 lb ###**  **0.0768 lb** Hub 0 G Shim, Clutch Hub G Shim, Clutch 2 ## 0.0008 lb ### 0.0016 lb Hub **0 G Outer A**  **C Clutch Hub G Outer A**  **C 1**  **## 0.9800 lb**  **### 0.9800 lb**  **G Outer A C Clutch Hub**  **G Outer A 0.9800 lb**  **0.9800 lb Clutch Hub**  **0** G Bolt, Outer AC Hub G Bolt, Outer AC **1 ##**  **0.0130 lb ###**  **0.0130 lb** Hub 0 G cover, AC Clutch Hub G cover, AC 1 ## 0.1250 lb ### 0.1250 lb Clutch Hub 0 G Bolt, AC Clutch Hub Cover G Bolt, AC 3 ## 0.0042 lb ### 0.0126 lb Clutch Hub Cover **0 G Bracket, Stamped, A**  **C G Bracket,**  **1 ##**  **0.0060 lb ###**  **0.0060 lb electrical**  **Stamped, A C**  **electrical 0**  G Bolt, Bracket, AC Electrical G Bolt, Bracket, **1 ##**  **0.0055 lb ###**  **0.0055 lb** AC Electrical



# Design Profit ®

Tuesday, January 05, 2010 Page 4 of 5

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 

# Assembly Totals 

# Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** # 

# Piece Cost (Total): **Analyzed Subs:**
**Unanaly zed Subs:**  # 

## Unanalyzed Subs: 

# Weight (Total): 12.9179 lb

**Parts:** # 

## Parts: **Fasteners:** # 

## Fasteners: **Parts+Unanaly**

**zed:** # 

## Parts+Unanalyzed:



# Design Profit ®

Tuesday, January 05, 2010 Page 5 of 5

## Copyright 2005© Munro & Associates, Inc.

## 0.8607 lb

## 0.9515 lb

**1.7750 lb**

# Indented Bill of Materials

**G A C Sy**  **stems**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G A**  **C Pump A**

**sm. G A**  **C Pump** 

# 7.8659 lb **7.8659 lb**

**As m.**  **1 G Center Pump A**  **sm. G Center**  **1 #**  **4.9781 lb #**  **4.9781 lb**

**Pump A sm.**  **2 G Rear Pump Housing, A**  **sm. G Rear Pump**  **1 #**  **0.9262 lb #**  **0.9262 lb**

**Housing, A**

**sm. 3**  **G Rear Pump Housing, Wash G Rear Pump**  **1 Al**  **uminum- #**  **0.8607 lb #**  **0.8607 lb Housing, Wash**  **Si8Cu3Fe 4**  **G Rear Pump Housing, G Rear Pump**  **1 #**  **0.8607 lb #**  **0.8607 lb Machined**  **Housing, Machined**  **5 G Rear Pump**  **G Rear Pump 1**  **# 0.8607 lb**  **# 0.8607 lb**  **Housing-Trimmed Housing**  **Trimmed-1 6**  **G Rear Pump Housing-Cast G Rear**  **1 Al**  **uminum- #**  **0.8607 lb #**  **0.8607 lb Housing-Cast**  **Si8Cu3Fe 7**  G Rear Pump Housing, Alum G Rear Pump **1 ###**  **0.8607 lb ##**  **0.8607 lb** Matl Housing, Alum Matl **3 G Bearing, Needle, A**  **C Pump G Bearing,**  **1 #**  **0.0551 lb #**  **0.0551 lb Needle, A**  **C Pump**  **3** G Dowel, Small, Rear Housing G Dowel, Small, **3** Commodity **# 0.0016 lb**  **# 0.0048 lb**  Rear Housing Pricing **3 G O-Ring, Housing, A**  **C Pump G O-Ring,**  **1 #**  **0.0056 lb #**  **0.0056 lb Housing, A**  **C Pump**  **4** G O-Ring, Housing, AC Pump, G O-Ring, **1** SBR **# 0.0056 lb**  **# 0.0056 lb**  SBR Mtl Housing, AC Pump, SBR Mtl **2 G Spacer, Shaft, Large**  **G Spacer, 1**  **# 0.0323 lb**  **# 0.0323 lb**  **Shaft, Large 2**  **G Thrust Bearing, Shaft G Thrust**  **1 #**  **0.0145 lb #**  **0.0145 lb Bearing, Shaft**  **2 G Spacer, Shaft, Small**  **G Spacer, 1**  **# 0.0250 lb**  **# 0.0250 lb**  **Shaft, Small**


# Design Profit ®

Page 1 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Shaft and Swash Plate**  **G Shaft and** 

## 1 **0.8950 lb 0.8950 lb**  **As m.**  **Swash Plate As**  **m. 3**  **G Shaft, A C Pump**  **G Shaft, A C**  **1 #**  **0.5047 lb #**  **0.5047 lb Pump**  **4 G Shaft, A**  **C Pump, Wash G Shaft, A**  **C 1**  **# 0.5047 lb**  **# 0.5047 lb**  **Pump, Wash 5**  **G Shaft, A C Pump, Trimmed**  **G Shaft, A C**  **1 #**  **0.5047 lb #**  **0.5047 lb Pump,**  **Trimmed 3**  **G Swash Plate, A C Pump**  **G Swash Plate, 1**  **# 0.3903 lb**  **# 0.3903 lb**  **AC Pump**  **2 G Piston A** 

**sm. A C**  **G Piston A sm.**  **5 #**  **0.1903 lb #**  **0.9515 lb Compressor**  **AC Compressor**  **3 G Piston, A**  **C Compressor, G Piston, A**  **C 1**  **# 0.1863 lb**  **# 0.9315 lb**  **Washed Compressor,**  **Washed 4**  **G Piston, A C Compressor,**  **G Piston, A C**  **1 Al**  **uminum- #**  **0.1863 lb #**  **0.9315 lb Machine**  **Compressor, Si8Cu3Fe**  **Machine 5**  **G Piston, A C Compressor,**  **G Piston, A C**  **1 #**  **0.1863 lb #**  **0.9315 lb G Piston, A**  **C Compressor, G Piston, A**  **0.1863 lb 0.9315 lb**  **Trimmed Compressor,**  **Trimmed 6**  **G Piston, A C Compressor,**  **G Piston, A C**  **1 A3**  **80 #**  **0.1863 lb #**  **0.9315 lb Cast**  **Compressor, Cast**  **7** G Piston, AC Compressor, G Piston, AC **1** A380 **### 0.1863 lb**  **## 0.9315 lb**  Alum Mtl Compressor, Alum Mtl **3 G Seal, Piston, A**  **C G Seal, Piston,**  **2 #**  **0.0020 lb #**  **0.0200 lb Compressor**  **AC Compressor**  **4** G Seal, Piston, AC G Seal, Piston, **1** Teflon **# 0.0020 lb**  **# 0.0200 lb**  Compressor, Teflon Mtl AC Compressor, Teflon Mtl **2 G Bearing, Swash Plate to**  **G Bearing, #**  **# 0.0147 lb**  **# 0.1470 lb**  **Piston Swash Plate to**  **Piston 2**  **G Spacer, Shaft, Large G Spacer,**  **1 #**  **0.0323 lb #**  **0.0323 lb Shaft, Large** 


# Design Profit ®

## Page 2 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Thrust Bearing, Shaft**  **G Thrust** 

## 1 **0.0145 lb 0.0145 lb**  **Bearing, Shaft 2**  **G Spacer, Shaft, Small G Spacer,**  **1 #**  **0.0250 lb #**  **0.0250 lb Shaft, Small**  **2 G Gasket, Pump Housing**  **G Gasket, 1**  **# 0.0079 lb**  **# 0.0079 lb**  **Pump Housing 3**  G Gasket, Pump Housing, G Gasket, **1** OVERMOLDED **# 0.0000 lb**  **# 0.0000 lb**  Material Pump Housing, STEEL Material **2 G Front Pump Housing, A**  **sm G Front Pump**  **1 #**  **1.8469 lb #**  **1.8469 lb**

**Housing, A**

**sm 3**  **G Front Pump Housing, Wash G Front Pump**  **1 Al**  **uminum- #**  **1.7750 lb #**  **1.7750 lb Housing, Wash**  **Si8Cu3Fe 4**  **G Front Pump Housing, G Front Pump**  **1 #**  **1.7750 lb #**  **1.7750 lb Machined**  **Housing, Machined**  **5 G Front Pump Housing,**  **G Front Pump 1**  **# 1.7750 lb**  **# 1.7750 lb**  **Trimmed Housing,**  **Trimmed 6**  **G Front Pump Housing, Cast G Front Pump**  **1 Al**  **uminum- #**  **1.7750 lb #**  **1.7750 lb Housing, Raw**  **Si8Cu3Fe Material**  **7** G Front Pump Housing, Alum G Front Pump **1 ###**  **1.7750 lb ##**  **1.7750 lb** Mtl Housing, Alum Mtl **3 G Bearing, Needle, A**  **C Pump G Bearing,**  **1 #**  **0.0551 lb #**  **0.0551 lb Needle, A**  **C Pump**  **3** G Dowel, Large Front Housing G Dowel, Large **2** Commodity **# 0.0056 lb**  **# 0.0112 lb**  Front Housing Pricing **3 G O-Ring, Housing, A**  **C Pump G O-Ring,**  **1 #**  **0.0056 lb #**  **0.0056 lb Housing, A**  **C Pump**  **4** G O-Ring, Housing, AC Pump, G O-Ring, **1** SBR **# 0.0056 lb**  **# 0.0056 lb**  SBR Mtl Housing, AC Pump, SBR Mtl 2 G Bolt, Front to Rear Housing G Bolt, Front to 3 Commodity # 0.0200 lb # 0.0600 lb Rear Housing Pricing **1 G Steel Valve, A**  **C Pump G Steel Valve,**  **1 Steel - 1040**  **# 0.0322 lb**  **# 0.0322 lb**  **AC Pump** 



# Design Profit ®

Page 3 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Steel Valve, A**  **C Pump, G Steel Valve,**  

## 1 **0.0322 lb 0.0322 lb**  **Deburred AC**  **Pump, Deburr-1**  **3 G Steel Valve, A**  **C Pump, G Steel Valve,**  **1 Steel - 1040**  **# 0.0322 lb**  **# 0.0322 lb**  **Stamped AC**  **Pump, stamped**  **4** G Steel Valve, AC Pump, G Steel Valve, **1** Steel - 1040 **# 0.0322 lb**  **# 0.0322 lb**  Material AC Pump, Material **1 G Valve Plate, Front Cover**  **G Valve Plate, 1**  **# 0.3490 lb**  **# 0.3490 lb**  **Front Cover 2**  **G Valve Plate, Base, Front G Valve Plate,**  **1 #**  **0.2950 lb #**  **0.2950 lb Base, Front**  **3 G Valve Plate, Base, Wash, ,**  **G Valve Plate, 1**  **# 0.2950 lb**  **# 0.2950 lb**  **Front Base, Wash,**  **Front 4**  **G Valve Plate, Trimmed, Front G Valve Plate,**  **1 #**  **0.2950 lb #**  **0.2950 lb Trimmed,**  **Front 5**  G Steel Valve, Valve Plate G Steel Valve, **1** Steel - 1018 **# 0.2950 lb**  **# 0.2950 lb**  Base, Front Valve Plate Base, Front **2 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve**  **3 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve,**  **Deburred 4**  **G Valve Plate, Valve G Valve Plate,**  **1 Steel - 1040**  **# 0.0050 lb**  **# 0.0050 lb**  **Valve, Stamped**  **5** G Valve Plate, Valve G Valve Plate, **1** Steel - 1040 **# 0.0050 lb**  **# 0.0050 lb**  Valve **2 G Valve Plate, Top**  **G Valve Plate, 1**  **# 0.0450 lb**  **# 0.0450 lb**  **Top 3**  **G Valve Plate, Top, Deburred G Valve Plate,**  **1 Steel - 1018**  **# 0.0450 lb**  **# 0.0450 lb**  **Top, Deburred 4**  **G Valve Plate, Top, Stamped G Valve Plate,**  **1 #**  **0.0450 lb #**  **0.0450 lb Top, Stamped**  **5** G Steel Valve, Top G Steel Valve, **1** Steel - 1018 **# 0.0450 lb**  **# 0.0450 lb**  Top 2 G Valve Plate, Pin G Valve Plate, 4 Commodity # 0.0010 lb # 0.0040 lb Pin Pricing 

# Design Profit ®

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## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Gasket, Front Cover**  **G Gasket,** 

## # **0.0265 lb 0.0265 lb**  **Front Cover 2**  G Gasket, Front Cover, Material G Gasket, Front **1** OVERMOLDED **# 0.0000 lb**  **# 0.0000 lb**  Cover, Material STEEL **1 G Front Cover A** 

**sm. G Front Cover**  **1 #**  **0.7678 lb #**  **0.7678 lb**

**As m.**  **2 G Front Cover, Wash**  **G Front Cover, 1**  **Al uminum-**  **# 0.7465 lb**  **# 0.7465 lb**  **Wash Si8Cu3Fe**  **3 G Front Cover, Machined**  **G Front Cover, 1**  **# 0.7465 lb**  **# 0.7465 lb**  **Machined 4**  **G Front Cover-Trimmed G Front**  **1 Al**  **uminum- #**  **0.7465 lb #**  **0.7465 lb Cover-**  **Si8Cu3Fe Trimmed**  **5 G Front Cover A** 

**sm, Casting G Front Cover**  **1 #**  **0.7465 lb #**  **0.7465 lb**

**As m, Casting**  **6** G Front Cover-Alum Mtl G Front **1** A380 **# 0.7465 lb**  **# 0.7465 lb**  Cover-Alum Mtl **2 G Seal, Front Cover**  **G Seal, Front 1**  **# 0.0155 lb**  **# 0.0155 lb**  **Cover 2**  G Snap-ring, Seal Front Cover G Snap-ring, **1 #**  **0.0040 lb #**  **0.0040 lb** Seal Front Cover 2 G Dust Seal, Cloth, Front Cover G Dust Seal, 1 # 0.0018 lb # 0.0018 lb Cloth, Front Cover **1 G Steel Valve, A**  **C Pump G Steel Valve,**  **1 Steel - 1040**  **# 0.0322 lb**  **# 0.0322 lb**  **AC Pump**  **2 G Steel Valve, A**  **C Pump, G Steel Valve,**  **1 #**  **0.0322 lb #**  **0.0322 lb Deburred**  **AC Pump,**  **Deburr-1 3**  **G Steel Valve, A C Pump,**  **G Steel Valve, 1**  **Steel - 1040 #**  **0.0322 lb #**  **0.0322 lb Stamped**  **AC Pump,**  **stamped 4**  G Steel Valve, AC Pump, G Steel Valve, **1** Steel - 1040 **# 0.0322 lb**  **# 0.0322 lb**  Material AC Pump, Material **1 G Valve Plate, Rear Cover**  **G Valve Plate, 1**  **# 0.3490 lb**  **# 0.3490 lb**  **Rear Cover 2**  **G Valve Plate, Base, Rear G Valve Plate,**  **1 #**  **0.2950 lb #**  **0.2950 lb Base, Rear** 



# Design Profit ®

## Page 5 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 3**  **G Valve Plate, Base, Wash, G Valve Plate,**  

## 1 **# 0.2950 lb**  **0.2950 lb Rear**  **Base, Wash, Rear**  **4 G Valve Plate, Base, Trimmed**  **G Valve Plate, 1**  **# 0.2950 lb**  **# 0.2950 lb**  **Rear Base,**  **Trimmed, Rear 5**  G Steel Valve, Valve Plate G Steel Valve, **1** Steel - 1018 **# 0.2950 lb**  **# 0.2950 lb**  Base, Rear Valve Plate Base, Rear **2 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve**  **3 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve,**  **Deburred 4**  **G Valve Plate, Valve G Valve Plate,**  **1 Steel - 1040**  **# 0.0050 lb**  **# 0.0050 lb**  **Valve, Stamped**  **5** G Valve Plate, Valve G Valve Plate, **1** Steel - 1040 **# 0.0050 lb**  **# 0.0050 lb**  Valve **2 G Valve Plate, Top**  **G Valve Plate, 1**  **# 0.0450 lb**  **# 0.0450 lb**  **Top 3**  **G Valve Plate, Top, Deburred G Valve Plate,**  **1 Steel - 1018**  **# 0.0450 lb**  **# 0.0450 lb**  **G Valve Plate, Top, Deburred G Valve Plate,**  **Steel - 1018 0.0450 lb**  **0.0450 lb Top, Deburred**  **4 G Valve Plate, Top, Stamped**  **G Valve Plate, 1**  **# 0.0450 lb**  **# 0.0450 lb**  **Top, Stamped 5**  G Steel Valve, Top G Steel Valve, **1** Steel - 1018 **# 0.0450 lb**  **# 0.0450 lb**  Top 2 G Valve Plate, Pin G Valve Plate, 4 Commodity # 0.0010 lb # 0.0040 lb Pin Pricing **1 G Gasket, Rear Cover**  **G Gasket, Rear 1**  **# 0.0250 lb**  **# 0.0250 lb**  **Cover 2**  G Gasket, Rear Cover, Material G Gasket, Rear **1** OVERMOLDED **# 0.0000 lb**  **# 0.0000 lb**  Cover, Material STEEL **1 G Rear Cover A** 

**sm G Rear Cover**  **1 #**  **0.8741 lb #**  **0.8741 lb**

**As m**  **2 G Rear Cover, Washed**  **G Rear Cover, 1**  **# 0.8418 lb**  **# 0.8418 lb**  **Washed 3**  **G Rear Cover, Mach G Rear Cover,**  **1 #**  **0.8418 lb #**  **0.8418 lb Mach**  **4 G Rear Cover, Trimmed**  **G Rear Cover, 1**  **Al uminum-**  **# 0.8418 lb**  **# 0.8418 lb**  **Trimmed Si8Cu3Fe** 


# Design Profit ®

Page 6 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Rear Cover, Casting**  **G Rear Cover,** 

## 1 **0.8418 lb 0.8418 lb**  **Casting 6**  G Rear Cover, Alum Mtl G Rear Cover, **1** Aluminum A380 **# 0.8418 lb**  **# 0.8418 lb**  Alum Mtl 2 G O-ring, Plug, Rear Cover G O-ring, Plug, 1 # 0.0001 lb # 0.0001 lb Rear Cover **2 G Plug A** 

**sm. , Rear Cover G Plug A**  **sm. , 1**  **# 0.0322 lb**  **# 0.0322 lb**  **Rear Cover 1**  G Bolt, Front Cover to Rear G Bolt, Front **5** Commodity **# 0.0810 lb**  **# 0.4050 lb**  Cover to Rear Pricing **0 G Magnet A** 

**sm., A C Clutch**  **G Magnet 1**  **# 1.5650 lb**  **# 1.5650 lb** 

**As m., A**  **C Clutch**  **0** G Snap-ring, AC Magnet G Snap-ring, **1 #**  **0.0124 lb #**  **0.0124 lb** AC Magnet **0 G Clutch Pully** 

**A sm**  **G Clutch Pully 1**  **# 2.1870 lb**  **# 2.1870 lb** 

**As m**  **1 G Clutch Pulley**  **G Clutch 1**  **# 1.9100 lb**  **# 1.9100 lb**  **Pulley 2**  **G Clutch Pulley , Machined**  **G Clutch 1**  **# 1.9100 lb**  **# 1.9100 lb**  **Final Pulley** 
**, Machined Final**  **3 G Clutch Pulley**  **, Paint G Clutch**  **1 #**  **1.9100 lb #**  **1.9100 lb Pulley**  **, Paint 4**  **G Clutch Pulley , Machined**  **G Clutch 1**  **# 1.9100 lb**  **# 1.9100 lb**  **Pulley**
**, Machined**  **1** G Clutch Pully, Friction Material G Clutch Pully, **1 #**  **0.0058 lb #**  **0.0058 lb** Friction Material **1 G Clutch Pulley**  **, Bearing G Clutch**  **1 #**  **0.2712 lb #**  **0.2712 lb Pulley**  **, Bearing**

**0** G Snap-ring, AC Hub G Snap-ring, **1 #**  **0.0121 lb #**  **0.0121 lb** AC Hub 0 G Shim, Clutch Hub G Shim, Clutch 2 Commodity # 0.0008 lb # 0.0016 lb Hub Pricing **0 G Clutch Hub A** 

**sm G Clutch Hub**  **1 #**  **0.9800 lb #**  **0.9800 lb**

**As m**  **1** G Clutch Hub, Rivet Pin, M5 G Clutch Hub, **3** Commodity **# 0.0045 lb**  **# 0.0135 lb**  Rivet Pin, M5 Pricing **1 G Clutch Hub, Isolator,**  **G Clutch Hub, 1**  **# 0.3400 lb**  **# 0.3400 lb**  **Painted A**

**sm Isolator,**  **Painted A**

**sm** 

# Design Profit ®

## Page 7 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Clutch Hub, Isolator, Insert**  **G Clutch Hub,** 

## 1 **0.3400 lb 0.3400 lb**  **Molded A**

**sm Isolator, Insert**  **Molded A**

**sm 3**  **G Clutch Hub, Isolator, Inner, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1570 lb**  **# 0.1570 lb**  **Washed Isolator, Inner,**  **Washed 4**  **G Clutch Hub, Isolator, Inner, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1570 lb**  **# 0.1570 lb**  **Deburred Isolator, Inner,**  **Deburred 5**  **G Clutch Hub, Isolator, Inner, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1570 lb**  **# 0.1570 lb**  **Machined Isolator, Inner,**  **Machined 6**  **G Clutch Hub, Isolator, Inner, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1570 lb**  **# 0.1570 lb**  **Stamped Isolator, Inner,**  **Stamped 7**  G Clutch Hub, Isolator, Inner, G Clutch Hub, **1** Steel - 1018 **### 0.1570 lb**  **## 0.1570 lb**  Stell Isolator, Inner, Steel **3 G Clutch Hub, Isolator, Outer,**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.1156 lb #**  **0.1156 lb Washed**  **Isolator, Outer, Washed**  **4 G Clutch Hub, Isolator, Outer,**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.1156 lb #**  **0.1156 lb G Clutch Hub, Isolator, Outer,**  **G Clutch Hub, Steel - 1018**  **0.1156 lb 0.1156 lb**  **Deburred Isolator, Outer,**  **Deburred 5**  **G Clutch Hub, Isolator, Outer, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1156 lb**  **# 0.1156 lb**  **Stamped Isolator, Outer,**  **Stamped 6**  G Clutch Hub, Isolator, Outer, G Clutch Hub, **1** Steel - 1018 **# 0.1156 lb**  **# 0.1156 lb**  Steel Isolator, Outer, Steel 3 G Clutch Hub, Isolator, SBR G Clutch Hub, 1 SBR # 0.0674 lb # 0.0674 lb Isolator, SBR 1 G Clutch Hub, W asher, M5 G Clutch Hub, 3 Commodity # 0.0006 lb # 0.0018 lb Wa sher, M5 Pricing **1 G Clutch Hub, Face**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.5067 lb #**  **0.5067 lb Face**  **2 G Clutch Hub, Face, Washed**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.5067 lb #**  **0.5067 lb Face, Washed**  **3 G Clutch Hub, Face, Deburred**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.5067 lb #**  **0.5067 lb Face,**  **Deburred**


# Design Profit ®

Page 8 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Clutch Hub, Face,**  **G Clutch Hub, Steel - 1018**  

## 0.5067 lb **0.5067 lb Machined**  **Face, Deburred-1**  **5 G Clutch Hub, Face, Stamped**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.5067 lb #**  **0.5067 lb Face, Stamped**  **6** G Clutch Hub, Face, Steel G Clutch Hub, **1** Steel - 1018 **# 0.5067 lb**  **# 0.5067 lb**  Face, Steel **1 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.1015 lb #**  **0.1015 lb Painted**  **Splined Hub, Painted**  **2 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel 1018 #**  **0.1015 lb #**  **0.1015 lb Washed**  **Splined Hub, Washed**  **3 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel 1018 #**  **0.1015 lb #**  **0.1015 lb Broached**  **Splined Hub, Broached**  **4 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.1015 lb #**  **0.1015 lb CNC Turned**  **Splined Hub, CNC Turned**  **5** G Clutch Hub, Center Hub, G Clutch Hub, **1** Steel - 1018 **# 0.1015 lb**  **# 0.1015 lb**  Splined, Steel Bar Center Hub, Splined, Steel Bar 1 G Clutch Hub, Rivet Pin, M6 G Clutch Hub, 3 Commodity # 0.0055 lb # 0.0165 lb Rivet Pin, M6 Pricing 0 G Bolt, Clutch Hub G Bolt, Clutch 1 Commodity # 0.0130 lb # 0.0130 lb Hub Pricing **0 G Clutch Hub, Cover, Molded**  **G Clutch Hub, 1**  **# 0.1250 lb**  **# 0.1250 lb**  **Cover, Molded 1**  G Clutch Hub, Cover, Material G Clutch Hub, **1** PBT GF20 **# 0.0000 lb**  **# 0.0000 lb**  Cover, Material 0 G Bolt, AC Clutch Hub Cover G Bolt, AC 3 Commodity # 0.0042 lb # 0.0126 lb Clutch Hub Pricing Cover **0 G Bracket, A**  **C Electrical, Zinc G Bracket, A**  **C 1**  **Steel - 1008 #**  **0.0060 lb #**  **0.0060 lb Plated**  **Electrical, Zinc Plated**  **1 G Bracket, A**  **C Electrical, G Bracket, A**  **C 1**  **Steel - 1008 #**  **0.0060 lb #**  **0.0060 lb Washed**  **Electrical, Washed**  **2 G Bracket, A**  **C Electrical, G Bracket, A**  **C 1**  **Steel - 1008 #**  **0.0060 lb #**  **0.0060 lb Stamped**  **Electrical, Stamped**  

# Design Profit ®

## Page 9 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 3 G Bracket, AC Electrical, Steel G Bracket, AC 

## 1 Steel - 1008 

## # 0.0060 lb 0.0060 lb Electrical, Steel 0 G Bolt, Bracket, AC Electrical G Bolt, Bracket, 1 Commodity # 0.0055 lb # 0.0055 lb AC Electrical Pricing 

# Assembly Totals 

# Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** # 

# Piece Cost (Total): # **Analyzed Subs:**
**Unanaly zed Subs:**  # 

## Unanalyzed Subs: 

# Weight (Total): 12.7861 lb

**Parts:** # 

## Parts: **Fasteners:** # 

## Fasteners: **Parts+Unanaly**

**zed:** # 

## Parts+Unanalyzed:



# Design Profit ®

Page # of #

## Copyright 2005© Munro & Associates, Inc.

## 0.8607 lb

## 0.9315 lb

## 1.7750 lb

## 0.2950 lb

## 0.8418 lb

## 0.1570 lb

## 0.5067 lb

# Indented Bill of Materials

**G A C Sy**  **stems**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G A**  **C Sy stems**  **G A C**  

# 12.7784 lb **12.7784 lb Sy** **stems Installation**  **1 G A**  **C Pump A**

**sm. G A**  **C Pump 1**  **# 7.8659 lb**  **# 7.8659 lb** 

**As m.**  **2 G Center Pump A**  **sm. G Center**  **1 ##**  **4.9781 lb #**  **4.9781 lb**

**Pump A sm.**  **3 G Rear Pump Housing, A**  **sm. G Rear Pump**  **1 #**  **0.9262 lb #**  **0.9262 lb Housing,**  **As m.**  **4 G Rear Pump Housing, Wash**  **G Rear Pump 1**  **Al uminum-**  **# 0.8607 lb**  **# 0.8607 lb**  **Housing, Si8Cu3Fe**  **Wash 5**  **G Rear Pump Housing, G Rear Pump**  **1 #**  **0.8607 lb #**  **0.8607 lb Machined**  **Housing, Machined**  **6 G Rear Pump**  **G Rear Pump 1**  **# 0.8607 lb**  **# 0.8607 lb**  **Housing-Trimmed Housing**  **Trimmed-1 7**  **G Rear Pump Housing-Cast G Rear**  **1 Al**  **uminum- ##**  **0.8607 lb ##**  **0.8607 lb Housing-Cast**  **Si8Cu3Fe 8**  G Rear Pump Housing, Alum G Rear Pump **1** A380 **# 0.8607 lb**  **# 0.8607 lb**  Matl Housing, Alum Matl **4 G Bearing, Needle, A**  **C Pump G Bearing,**  **1 Commodity**  **# 0.0551 lb**  **# 0.0551 lb**  **Needle, A C**  **Pricing Pump**  **4** G Dowel, Small, Rear Housing G Dowel, **3** Commodity **# 0.0016 lb**  **# 0.0048 lb**  Small, Rear Pricing Housing 4 G O-Ring, Housing, AC Pump G O-Ring, 1 Commodity # 0.0056 lb # 0.0056 lb Housing, AC Pricing Pump 4 Small- Self-Adhesive, Printed, Small- 1 # 0.0000 lb # 0.0000 lb Label Self-Adhesive, Printed, Label **3 G Spacer, Shaft, Large**  **G Spacer, 1**  **Commodity #**  **0.0323 lb #**  **0.0323 lb Shaft, Large**  **Pricing** 

# Design Profit ®

Page 1 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 3**  **G Thrust Bearing, Shaft G Thrust**  **Commodity** 

## 0.0145 lb **0.0145 lb Bearing, Shaft**  **Pricing 3**  **G Spacer, Shaft, Small G Spacer,**  **1 Commodity**  **# 0.0250 lb**  **# 0.0250 lb**  **Shaft, Small Pricing**  **3 G Shaft and Swash Plate**  **G Shaft and 1**  **# 0.8950 lb**  **# 0.8950 lb**  **As m.**  **Swash Plate As**  **m. 4**  **G Shaft, A C Pump**  **G Shaft, A C**  **1 #**  **0.5047 lb #**  **0.5047 lb Pump**  **5 G Shaft, A**  **C Pump, Wash G Shaft, A**  **C 1**  **# 0.5047 lb**  **# 0.5047 lb**  **Pump, Wash 6**  **G Shaft, A C Pump, Trimmed**  **G Shaft, A C**  **1 #**  **0.5047 lb #**  **0.5047 lb Pump,**  **Trimmed 7**  G Shaft, AC Pump, Bar Stock G Shaft, AC **1** Steel - 1040 **## 0.0000 lb**  **## 0.0000 lb**  Pump, Bar Stock **4 G Swash Plate, A**  **C Pump G Swash**  **1 #**  **0.3903 lb #**  **0.3903 lb Plate, A**  **C Pump**  **3 G Piston A** 

**sm. A C**  **G Piston A sm.**  **5 #**  **0.1903 lb #**  **0.9515 lb Compressor**  **AC Compressor**  **4 G Piston, A**  **C Compressor, G Piston, A**  **C 1**  **# 0.1863 lb**  **# 0.9315 lb**  **Washed Compressor,**  **Washed 5**  **G Piston, A C Compressor,**  **G Piston, A C**  **1 Al**  **uminum- #**  **0.1863 lb #**  **0.9315 lb Machine**  **Compressor, Si8Cu3Fe**  **Machine 6**  **G Piston, A C Compressor,**  **G Piston, A C**  **1 #**  **0.1863 lb #**  **0.9315 lb Trimmed**  **Compressor, Trimmed**  **7 G Piston, A**  **C Compressor, G Piston, A**  **C 1**  **A3 80**  **## 0.1863 lb**  **## 0.9315 lb**  **Cast Compressor,**  **Cast 8**  G Piston, AC Compressor, G Piston, AC **1** A380 **# 0.1863 lb**  **# 0.9315 lb**  Alum Mtl Compressor, Alum Mtl **4 G Seal, Piston, A**  **C G Seal,**  **2 #**  **0.0020 lb #**  **0.0200 lb Compressor**  **Piston, A C**  **Compressor**


# Design Profit ®

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## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** G Seal, Piston, AC G Seal, Piston, Teflon 

## # 0.0020 lb 0.0200 lb Compressor, Teflon Mtl AC Compressor, Teflon Mtl **3 G Bearing, Swash Plate to**  **G Bearing, #**  **Commodity #**  **0.0147 lb #**  **0.1470 lb Piston**  **Swash Plate Pricing**  **to Piston 3**  **G Spacer, Shaft, Large G Spacer,**  **1 Commodity**  **# 0.0323 lb**  **# 0.0323 lb**  **Shaft, Large Pricing**  **3 G Thrust Bearing, Shaft**  **G Thrust 1**  **Commodity #**  **0.0145 lb #**  **0.0145 lb Bearing, Shaft**  **Pricing 3**  **G Spacer, Shaft, Small G Spacer,**  **1 Commodity**  **# 0.0250 lb**  **# 0.0250 lb**  **Shaft, Small Pricing**  **3 G Gasket, Pump Housing**  **G Gasket, 1**  **# 0.0079 lb**  **# 0.0079 lb**  **Pump Housing**  **4** G Gasket, Pump Housing, G Gasket, **1** OVERMOLDE **# 0.0000 lb**  **# 0.0000 lb**  Material Pump Housing, D STEEL Material **3 G Front Pump Housing, A**  **sm G Front Pump**  **1 #**  **1.8469 lb #**  **1.8469 lb Housing, A** 

**sm 4**  **G Front Pump Housing, G Front Pump**  **1 Al**  **uminum- #**  **1.7750 lb #**  **1.7750 lb G Front Pump Housing,**  **G Front Pump uminum-**  **1.7750 lb 1.7750 lb**  **Wash Housing,**  **Si8Cu3Fe Wash**  **5 G Front Pump Housing,**  **G Front Pump 1**  **# 1.7750 lb**  **# 1.7750 lb**  **Machined Housing,**  **Machined 6**  **G Front Pump Housing, G Front Pump**  **1 #**  **1.7750 lb #**  **1.7750 lb Trimmed**  **Housing, Trimmed**  **7 G Front Pump Housing, Cast**  **G Front Pump 1**  **Al uminum-**  **## 1.7750 lb**  **## 1.7750 lb**  **Housing, Raw Si8Cu3Fe**  **Material 8**  G Front Pump Housing, Alum G Front Pump **1 #**  **1.7750 lb #**  **1.7750 lb** Mtl Housing, Alum Mtl **4 G Bearing, Needle, A**  **C Pump G Bearing,**  **1 Commodity**  **# 0.0551 lb**  **# 0.0551 lb**  **Needle, A C**  **Pricing Pump**  **4** G Dowel, Large Front Housing G Dowel, **2** Commodity **# 0.0056 lb**  **# 0.0112 lb**  Large Front Pricing Housing


# Design Profit ®

## Page 3 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** G O-Ring, Housing, AC Pump G O-Ring, 

## 1 Commodity 

## # 0.0056 lb 0.0056 lb Housing, AC Pricing Pump 4 Small- Self-Adhesive, Printed, Small- 1 # 0.0000 lb # 0.0000 lb Label Self-Adhesive, Printed, Label 3 G Bolt, Front to Rear Housing G Bolt, Front to 3 Commodity # 0.0200 lb # 0.0600 lb Rear Housing Pricing **2 G Steel Valve, A**  **C Pump G Steel Valve,**  **1 Steel - 1040**  **## 0.0322 lb**  **# 0.0322 lb**  **AC Pump**  **3 G Steel Valve, A**  **C Pump, G Steel Valve,**  **1 #**  **0.0322 lb #**  **0.0322 lb Deburred**  **AC Pump,**  **Deburr-1 4**  **G Steel Valve, A C Pump,**  **G Steel Valve, 1**  **Steel - 1040 #**  **0.0322 lb #**  **0.0322 lb Stamped**  **AC Pump,**  **stamped 5**  G Steel Valve, AC Pump, G Steel Valve, **1** Steel - 1040 **# 0.0322 lb**  **# 0.0322 lb**  Material AC Pump, Material **2 G Valve Plate, Front Cover**  **G Valve Plate, 1**  **## 0.3490 lb**  **# 0.3490 lb**  **Front Cover 3**  **G Valve Plate, Base, Front G Valve Plate,**  **1 #**  **0.2950 lb #**  **0.2950 lb G Valve Plate, Base, Front**  **G Valve Plate, 0.2950 lb**  **0.2950 lb Base, Front**  **4 G Valve Plate, Base, Wash, ,**  **G Valve Plate, 1**  **# 0.2950 lb**  **# 0.2950 lb**  **Front Base, Wash,**  **Front 5**  **G Valve Plate, Trimmed, G Valve Plate,**  **1 #**  **0.2950 lb #**  **0.2950 lb Front**  **Trimmed, Front**  **6** G Steel Valve, Valve Plate G Steel Valve, **1** Steel - 1018 **# 0.2950 lb**  **# 0.2950 lb**  Base, Front Valve Plate Base, Front **3 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve**  **4 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve,**  **Deburred 5**  **G Valve Plate, Valve G Valve Plate,**  **1 Steel - 1040**  **# 0.0050 lb**  **# 0.0050 lb**  **Valve, Stamped**  **6** G Valve Plate, Valve G Valve Plate, **1** Steel - 1040 **# 0.0050 lb**  **# 0.0050 lb**  Valve


# Design Profit ®

## Page 4 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 3**  **G Valve Plate, Top G Valve Plate,**  

## 0.0450 lb **0.0450 lb Top**  **4 G Valve Plate, Top, Deburred**  **G Valve Plate, 1**  **Steel - 1018 #**  **0.0450 lb #**  **0.0450 lb Top, Deburred**  **5 G Valve Plate, Top, Stamped**  **G Valve Plate, 1**  **# 0.0450 lb**  **# 0.0450 lb**  **Top, Stamped 6**  G Steel Valve, Top G Steel Valve, **1** Steel - 1018 **# 0.0450 lb**  **# 0.0450 lb**  Top 3 G Valve Plate, Pin G Valve Plate, 4 Commodity # 0.0010 lb # 0.0040 lb Pin Pricing **2 G Gasket, Front Cover**  **G Gasket, 1**  **## 0.0265 lb**  **# 0.0265 lb**  **Front Cover 3**  G Gasket, Front Cover, G Gasket, **1** OVERMOLDE **# 0.0000 lb**  **# 0.0000 lb**  Material Front Cover, D STEEL Material **2 G Front Cover A** 

**sm. G Front Cover**  **1 ##**  **0.7678 lb #**  **0.7678 lb**

**As m.**  **3 G Front Cover, Wash**  **G Front 1**  **Al uminum-**  **# 0.7465 lb**  **# 0.7465 lb**  **Cover, Wash Si8Cu3Fe**  **4 G Front Cover, Machined**  **G Front 1**  **# 0.7465 lb**  **# 0.7465 lb**  **Cover, Machined**  **5 G Front Cover-Trimmed**  **G Front 1**  **Al uminum-**  **# 0.7465 lb**  **# 0.7465 lb**  **Cover- Si8Cu3Fe**  **Trimmed 6**  **G Front Cover A**

**sm, Casting G Front Cover**  **1 #**  **0.7465 lb #**  **0.7465 lb**

**As m, Casting**  **7** G Front Cover-Alum Mtl G Front **1** A380 **## 0.7465 lb**  **## 0.7465 lb**  Cover-Alum Mtl **3 G Seal, Front Cover**  **G Seal, Front 1**  **Commodity #**  **0.0155 lb #**  **0.0155 lb Cover**  **Pricing 3**  G Snap-ring, Seal Front Cover G Snap-ring, **1 #**  **0.0040 lb #**  **0.0040 lb** Seal Front Cover 3 G Dust Seal, Cloth, Front G Dust Seal, 1 # 0.0018 lb # 0.0018 lb Cover Cloth, Front Cover **2 G Steel Valve, A**  **C Pump G Steel Valve,**  **1 Steel - 1040**  **## 0.0322 lb**  **# 0.0322 lb**  **AC Pump** 



# Design Profit ®

## Page 5 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) 3**  **G Steel Valve, A C Pump,**  **G Steel Valve,** 

## 0.0322 lb **0.0322 lb Deburred**  **AC Pump,**  **Deburr-1 4**  **G Steel Valve, A C Pump,**  **G Steel Valve, 1**  **Steel - 1040 #**  **0.0322 lb #**  **0.0322 lb Stamped**  **AC Pump,**  **stamped 5**  G Steel Valve, AC Pump, G Steel Valve, **1** Steel - 1040 **# 0.0322 lb**  **# 0.0322 lb**  Material AC Pump, Material **2 G Valve Plate, Rear Cover**  **G Valve Plate, 1**  **## 0.3490 lb**  **# 0.3490 lb**  **Rear Cover 3**  **G Valve Plate, Base, Rear G Valve Plate,**  **1 #**  **0.2950 lb #**  **0.2950 lb Base, Rear**  **4 G Valve Plate, Base, Wash,**  **G Valve Plate, 1**  **# 0.2950 lb**  **# 0.2950 lb**  **Rear Base, Wash,**  **Rear 5**  **G Valve Plate, Base, G Valve Plate,**  **1 #**  **0.2950 lb #**  **0.2950 lb Trimmed Rear**  **Base, Trimmed,**  **Rear 6**  G Steel Valve, Valve Plate G Steel Valve, **1** Steel - 1018 **# 0.2950 lb**  **# 0.2950 lb**  Base, Rear Valve Plate Base, Rear **3 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve**  **4 G Valve Plate, Valve**  **G Valve Plate, 1**  **Steel - 1040 #**  **0.0050 lb #**  **0.0050 lb Valve,**  **Deburred 5**  **G Valve Plate, Valve G Valve Plate,**  **1 Steel - 1040**  **# 0.0050 lb**  **# 0.0050 lb**  **Valve, Stamped**  **6** G Valve Plate, Valve G Valve Plate, **1** Steel - 1040 **# 0.0050 lb**  **# 0.0050 lb**  Valve **3 G Valve Plate, Top**  **G Valve Plate, 1**  **# 0.0450 lb**  **# 0.0450 lb**  **Top 4**  **G Valve Plate, Top, Deburred G Valve Plate,**  **1 Steel - 1018**  **# 0.0450 lb**  **# 0.0450 lb**  **Top, Deburred 5**  **G Valve Plate, Top, Stamped G Valve Plate,**  **1 #**  **0.0450 lb #**  **0.0450 lb Top, Stamped**  **6** G Steel Valve, Top G Steel Valve, **1** Steel - 1018 **# 0.0450 lb**  **# 0.0450 lb**  Top


# Design Profit ®

Page 6 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total)** 3 G Valve Plate, Pin G Valve Plate, 

## 4 Commodity 

## 0.0010 lb # 0.0040 lb Pin Pricing **2 G Gasket, Rear Cover**  **G Gasket, 1**  **## 0.0250 lb**  **# 0.0250 lb**  **Rear Cover 3**  G Gasket, Rear Cover, G Gasket, **1** OVERMOLDE **# 0.0000 lb**  **# 0.0000 lb**  Material Rear Cover, D STEEL Material **2 G Rear Cover A** 

**sm G Rear Cover**  **1 ##**  **0.8741 lb #**  **0.8741 lb**

**As m**  **3 G Rear Cover, Washed**  **G Rear Cover, 1**  **# 0.8418 lb**  **# 0.8418 lb**  **Washed 4**  **G Rear Cover, Mach G Rear Cover,**  **1 #**  **0.8418 lb #**  **0.8418 lb Mach**  **5 G Rear Cover, Trimmed**  **G Rear Cover, 1**  **Al uminum-**  **# 0.8418 lb**  **# 0.8418 lb**  **Trimmed Si8Cu3Fe**  **6 G Rear Cover, Casting**  **G Rear Cover, 1**  **# 0.8418 lb**  **# 0.8418 lb**  **Casting 7**  G Rear Cover, Alum Mtl G Rear Cover, **1** Aluminum **## 0.8418 lb**  **## 0.8418 lb**  Alum Mtl A380 3 G O-ring, Plug, Rear Cover G O-ring, Plug, 1 # 0.0001 lb # 0.0001 lb Rear Cover **3 G Plug A** 

**sm. , Rear Cover G Plug A**  **sm. , 1**  **Commodity #**  **0.0322 lb #**  **0.0322 lb G Plug A** 

**sm. , Rear Cover G Plug A**  **Commodity 0.0322 lb**  **0.0322 lb Rear Cover**  **Pricing 2**  G Bolt, Front Cover to Rear G Bolt, Front **5** Commodity **## 0.0810 lb**  **# 0.4050 lb**  Cover to Rear Pricing **1 G Magnet A** 

**sm., A C Clutch**  **G Magnet 1**  **# 0.8230 lb**  **# 0.8230 lb** 

**As m., A**  **C Clutch**  **2 G Magnet A** 

**sm, Potted G Magnet**  **1 ##**  **0.8230 lb #**  **0.8230 lb**

**As m, Potted**  **3 G Magnet A** 

**sm, Housing, G Magnet**  **1 #**  **0.0000 lb #**  **0.0000 lb Weldment, Washed**  **As m,**  **Housing, Weldment,**  **Washed 4**  **G Magnet A**

**sm, Housing, G Magnet**  **1 #**  **0.0000 lb #**  **0.0000 lb Weldment**  **As m,**  **Housing, Weldment** 



# Design Profit ®

## Page 7 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Magnet A** 

**sm, Housing, G Magnet**  

## # **0.0000 lb 0.0000 lb**  **Washed As**  **m, Housing,**  **Washed 6**  **G Magnet A**

**sm, Housing, G Magnet**  **1 Steel - 1008**  **# 0.0000 lb**  **# 0.0000 lb**  **Deburred As**  **m, Housing,**  **Deburred 7**  **G Magnet A**

**sm, Housing, G Magnet**  **1 ##**  **0.0000 lb ##**  **0.0000 lb Machined**  **As m,**  **Housing, Machined**  **8 G Magnet A** 

**sm, Housing G Magnet**  **1 #**  **0.0000 lb #**  **0.0000 lb Formed**  **As m, Housing**  **Formed 9**  G Magnet Asm, Housing, G Magnet **1** Steel - 1008 **### 0.0000 lb**  **## 0.0000 lb**  Material Asm, Housing, Material **5 G Magnet A** 

**sm, Backing G Magnet**  **1 Steel - 1018**  **# 0.0000 lb**  **# 0.0000 lb**  **Plate As**  **m, Backing Plate**  **6 G Magnet A** 

**sm, Backing G Magnet**  **1 #**  **0.0000 lb #**  **0.0000 lb Plate, Deburred**  **As m, Backing**  **Plate, Deburred**  **7 G Magnet A** 

**sm, Backing G Magnet**  **1 ##**  **0.0000 lb ##**  **0.0000 lb Plate, Stamped**  **As m, Backing**  **Plate, Stamped**  **8** G Magnet Asm, Backing Plate, G Magnet **1** Steel - 1008 **# 0.0000 lb**  **# 0.0000 lb**  Material Asm, Backing Plate, Material **3 G Magnet A** 

**sm, Coil G Magnet**  **1 #**  **0.8230 lb #**  **0.8230 lb w/connector**  **As m, Coil**  **w/connector 4**  **G Magnet A**

**sm, Coil G Magnet**  **1 Copper**  **# 0.8230 lb**  **# 0.8230 lb** 

**As m, Coil**  **5** G Magnet Asm, Coil Material G Magnet **#** Copper W ire **# 0.0000 lb**  **# 0.0000 lb**  Asm, Coil 20 AW G Material 4 Flux, Solder Flux, Solder 1 # 0.0000 lb # 0.0000 lb



# Design Profit ®

## Page 8 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Magnet A** 

**sm, Connector G Magnet**  **Commodity** 

## # **0.0000 lb 0.0000 lb** 

**As m,**  **Pricing Connector**  **4** Solder Solder **1 #**  **0.0000 lb #**  **0.0000 lb 3**  **G Magnet A**

**sm, Liner G Magnet**  **1 AB**  **S #**  **0.0000 lb #**  **0.0000 lb**

**As m, Liner**  **3** Adhesive, Liquid Adhesive, **1 #**  **0.0000 lb #**  **0.0000 lb** Liquid 3 G Magnet Asm, Potting G Magnet 1 Epoxy - High # 0.0000 lb # 0.0000 lb Material Asm, Potting Strength Material 3 Paint Paint 1 # 0.0000 lb # 0.0000 lb
**2 G Magnet A** 

**sm, Harness G Magnet**  **1 ##**  **0.0000 lb #**  **0.0000 lb Pigtail**  **As m, Harness**  **Pigtail 3**  **G Magnet A**

**sm, Pigtail G Magnet**  **1 Commodity**  **# 0.0000 lb**  **# 0.0000 lb**  **Connector 1 w/ overmolded As**  **m, Pigtail Pricing**  **wi Connector 1**  **3 G magnet A** 

**sm, Pigtail G magnet**  **1 Commodity**  **# 0.0000 lb**  **# 0.0000 lb**  **Connector 2 As**  **m, Pigtail Pricing**  **Connector 2 3**  G Magnet Asm, Pigtail G Magnet **1** Commodity **# 0.0000 lb**  **# 0.0000 lb**  G Magnet Asm, Pigtail G Magnet Commodity **0.0000 lb 0.0000 lb**  Connector 2 Clip Asm, Pigtail Pricing Connector 2 Clip 2 Adhesive, Liquid Adhesive, 1 ## 0.0000 lb # 0.0000 lb Liquid 1 G Snap-ring, AC Magnet G Snap-ring, 1 Commodity # 0.0124 lb # 0.0124 lb AC Magnet Pricing **1 G Clutch Pully** 

**A sm**  **G Clutch Pully 1**  **# 2.1793 lb**  **# 2.1793 lb** 

**As m**  **2 G Clutch Pulley**  **, Machined G Clutch**  **1 ##**  **1.9100 lb #**  **1.9100 lb Final**  **Pulley**
**, Machined**  **Final 3**  **G Clutch Pulley , Paint**  **G Clutch 1**  **# 1.9100 lb**  **# 1.9100 lb**  **Pulley , Paint**  **4 G Clutch Pulley**  **, Washed G Clutch**  **1 #**  **1.9100 lb #**  **1.9100 lb Pulley** 
**, Washed** 



# Design Profit ®

Page 9 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Clutch Pulley**  **, Machined G Clutch**  

## # **1.9100 lb 1.9100 lb**  **Pulley**
**, Machined**  **6 G Clutch Pulley**  **, Trimmed G Clutch**  **1 #**  **1.9100 lb #**  **1.9100 lb Pulley** 
**, Trimmed**  **7 G Clutch Pulley** 

**w/gates and G Clutch**  **1 ##**  **1.9100 lb ##**  **1.9100 lb**

**runners Pulley**  **w/gates and**

**runners 8**  **G Clutch Pulley , Sand Cast**  **G Clutch 1**  **# 1.9100 lb**  **# 1.9100 lb**  **Pulley , Sand**  **Cast 9**  G Clutch Pulley, Steel Mtl G Clutch **1** Nodular Iron **### 1.9100 lb**  **## 1.9100 lb**  Pulley, Steel Mtl 9 G Clutch Pulley Casting G Clutch 1 ### 0.0000 lb ## 0.0000 lb Energy Pulley Casting Energy 9 G Clutch Pulley Mold Sand G Clutch 1 ### 0.0000 lb ## 0.0000 lb Lost Pulley Mold Sand Lost 2 G Clutch Pully, Friction G Clutch Pully, 1 ## 0.0058 lb # 0.0058 lb Material Friction Material **2 G Clutch Pulley**  **, Bearing G Clutch**  **1 Commodity**  **## 0.2635 lb**  **# 0.2635 lb**  **Pulley**
**, Pricing**  **Bearing 1**  G Snap-ring, AC Hub G Snap-ring, **1** Commodity **# 0.0121 lb**  **# 0.0121 lb**  AC Hub Pricing 1 G Shim, Clutch Hub G Shim, Clutch 2 Commodity # 0.0008 lb # 0.0016 lb Hub Pricing **1 G Clutch Hub A** 

**sm G Clutch Hub**  **1 #**  **0.9800 lb #**  **0.9800 lb**

**As m**  **2** G Clutch Hub, Rivet Pin, M5 G Clutch Hub, **3** Commodity **## 0.0045 lb**  **# 0.0135 lb**  Rivet Pin, M5 Pricing **2 G Clutch Hub, Isolator,**  **G Clutch Hub, 1**  **## 0.3400 lb**  **# 0.3400 lb**  **Painted A**

**sm Isolator,**  **Painted A**

**sm 3**  **G Clutch Hub, Isolator, Insert G Clutch Hub,**  **1 #**  **0.3400 lb #**  **0.3400 lb Molded A** 

**sm Isolator,**  **Insert Molded As**  **m** 

# Design Profit ®

## Page # of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Clutch Hub, Isolator, Inner,**  **G Clutch Hub, Steel - 1018**  

## # **0.1570 lb 0.1570 lb**  **Washed Isolator,**  **Inner, Washed 5**  **G Clutch Hub, Isolator, Inner, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1570 lb**  **# 0.1570 lb**  **Deburred Isolator,**  **Inner, Deburred**  **6 G Clutch Hub, Isolator, Inner,**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.1570 lb #**  **0.1570 lb Machined**  **Isolator, Inner,**  **Machined 7**  **G Clutch Hub, Isolator, Inner, G Clutch Hub,**  **1 Steel - 1018**  **## 0.1570 lb**  **## 0.1570 lb**  **Stamped Isolator,**  **Inner, Stamped**  **8** G Clutch Hub, Isolator, Inner, G Clutch Hub, **1** Steel - 1018 **# 0.1570 lb**  **# 0.1570 lb**  Stell Isolator, Inner, Steel **4 G Clutch Hub, Isolator,**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.1156 lb #**  **0.1156 lb Outer, Washed**  **Isolator, Outer,**  **Washed 5**  **G Clutch Hub, Isolator, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1156 lb**  **# 0.1156 lb**  **G Clutch Hub, Isolator, G Clutch Hub,**  **Steel - 1018 0.1156 lb**  **0.1156 lb Outer, Deburred**  **Isolator, Outer,**  **Deburred 6**  **G Clutch Hub, Isolator, G Clutch Hub,**  **1 Steel - 1018**  **# 0.1156 lb**  **# 0.1156 lb**  **Outer, Stamped Isolator,**  **Outer, Stamped**  **7** G Clutch Hub, Isolator, Outer, G Clutch Hub, **1** Steel - 1018 **## 0.1156 lb**  **## 0.1156 lb**  Steel Isolator, Outer, Steel 4 G Clutch Hub, Isolator, SBR G Clutch Hub, 1 SBR # 0.0674 lb # 0.0674 lb Isolator, SBR 2 G Clutch Hub, W asher, M5 G Clutch Hub, 3 Commodity ## 0.0006 lb # 0.0018 lb Wa sher, M5 Pricing **2 G Clutch Hub, Face**  **G Clutch Hub, 1**  **Steel - 1018 ##**  **0.5067 lb #**  **0.5067 lb Face**  **3 G Clutch Hub, Face, Washed**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.5067 lb #**  **0.5067 lb Face, Washed** 



# Design Profit ®

## Page # of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Clutch Hub, Face,**  **G Clutch Hub, Steel - 1018**  

## # **0.5067 lb 0.5067 lb**  **Deburred Face,**  **Deburred 5**  **G Clutch Hub, Face, G Clutch Hub,**  **1 Steel - 1018**  **# 0.5067 lb**  **# 0.5067 lb**  **Machined Face,**  **Deburred-1 6**  **G Clutch Hub, Face, G Clutch Hub,**  **1 Steel - 1018**  **# 0.5067 lb**  **# 0.5067 lb**  **Stamped Face,**  **Stamped 7**  G Clutch Hub, Face, Steel G Clutch Hub, **1** Steel - 1018 **## 0.5067 lb**  **## 0.5067 lb**  Face, Steel **2 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel - 1018 ##**  **0.1015 lb #**  **0.1015 lb Painted**  **Splined Hub, Painted**  **3 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel 1018 #**  **0.1015 lb #**  **0.1015 lb Washed**  **Splined Hub, Washed**  **4 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel 1018 #**  **0.1015 lb #**  **0.1015 lb Broached**  **Splined Hub, Broached**  **5 G Clutch Hub, Splined Hub,**  **G Clutch Hub, 1**  **Steel - 1018 #**  **0.1015 lb #**  **0.1015 lb CNC Turned**  **Splined Hub, CNC Turned**  **6** G Clutch Hub, Center Hub, G Clutch Hub, **1** Steel - 1018 **# 0.1015 lb**  **# 0.1015 lb**  Splined, Steel Bar Center Hub, Splined, Steel Bar 2 G Clutch Hub, Rivet Pin, M6 G Clutch Hub, 3 Commodity ## 0.0055 lb # 0.0165 lb Rivet Pin, M6 Pricing 1 G Bolt, Clutch Hub G Bolt, Clutch 1 Commodity # 0.0130 lb # 0.0130 lb Hub Pricing **1 G Clutch Hub, Cover, Molded**  **G Clutch Hub, 1**  **# 0.1250 lb**  **# 0.1250 lb**  **Cover, Molded**  **2** G Clutch Hub, Cover, Material G Clutch Hub, **1** PBT GF20 **## 0.0000 lb**  **# 0.0000 lb**  Cover, Material 1 G Bolt, AC Clutch Hub Cover G Bolt, AC 3 Commodity # 0.0042 lb # 0.0126 lb Clutch Hub Pricing Cover **1 G Bracket, A**  **C Electrical, G Bracket, A**  **C 1**  **Steel - 1008 #**  **0.0060 lb #**  **0.0060 lb Zinc Plated**  **Electrical, Zinc Plated** 


# Design Profit ®

## Page # of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 

**(Total) G Bracket, A**  **C Electrical, G Bracket, A**  **C** 

## 1 **Steel - 1008** 

## # **0.0060 lb #**  **0.0060 lb Washed**  **Electrical, Washed**  **3 G Bracket, A**  **C Electrical, G Bracket, A**  **C 1**  **Steel - 1008 #**  **0.0060 lb #**  **0.0060 lb Stamped**  **Electrical, Stamped**  **4** G Bracket, AC Electrical, Steel G Bracket, AC **1** Steel - 1008 **# 0.0060 lb**  **# 0.0060 lb**  Electrical, Steel 1 G Bolt, Bracket, AC Electrical G Bolt, 1 Commodity # 0.0055 lb # 0.0055 lb Bracket, AC Pricing Electrical 0 G Bolt, Short, AC Asm to G Bolt, Short, 1 Commodity # 0.0403 lb # 0.0403 lb Hoses AC Asm to Pricing Hoses 0 G Bolt, Long, AC Asm. to G Bolt, Long, 1 Commodity # 0.0940 lb # 0.0940 lb Bracket AC Asm. to Pricing Bracket 

# Assembly Totals 

# Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** # 

# Piece Cost (Total): # **Analyzed Subs:**
**Unanaly zed Subs:**  # 

## Unanalyzed Subs: 

# Weight (Total): 12.9127 lb

**Parts:** # 

## Parts: **Fasteners:** # 

## Fasteners: **Parts+Unanaly**

**zed:** # 

## Parts+Unanalyzed:



# Design Profit ®

Page # of #

## Copyright 2005© Munro & Associates, Inc.

## 0.8607 lb

## 0.9315 lb

## 0.0200 lb

**1.7750 lb**

## 0.0000 lb

**0.0000 lb**

**0.0000 lb**



## 0.0000 lb

## 0.0000 lb

## 1.9100 lb

**1.9100 lb**

**1.9100 lb**

0.0000 lb

0.0000 lb

## 0.1570 lb

**0.1570 lb**

## 0.5067 lb

# Indented Bill of Materials

**G Swash Plate, A C Pump** 
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost (Total)**  **G Swash Plate, A C**  **G Swash Plate,** 

# 1 **0.3903 lb Pump-Machined**  **AC Pump-Machined**  **1 G Swash Plate, A**  **C Pump-Trimed G Swash Plate,**  **1 $0.26**  **0.3903 lb AC**  **Pump-Trimed 2**  **G Swash Plate, A C**  **G Swash Plate, 1**  **$0.26 0.3903 lb**  **Pump-pretrim AC**  **Pump-pretrim 3**  **G Swash Plate, A C Pump-shake**  **G Swash Plate, 1**  **$0.26 0.3903 lb**  **out AC**  **Pump-shake out**  **4** G Swash Plate, AC Pump-Cast G Swash Plate, AC **1** Nodular Iron **$0.20 0.3903 lb**  Material Pump-Cast Material 4 G Swash Plate, AC Pump-Energy G Swash Plate, AC 1 $0.03 0.0000 lb Pump-Energy 4 G Swash Plate, AC Pump-Lost G Swash Plate, AC 1 Mold Sand $0.03 0.0000 lb Sand Pump-Lost Sand 

# Assembly Totals 

# Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** 4 

# Piece Cost (Total): **Analyzed Subs:** 0
**Unanaly zed Subs:**  0 

## Unanalyzed Subs: 0 

# Weight (Total): 0.3903 lb

**Parts:** 3 

## Parts: 0 **Fasteners:** 0 

## Fasteners: 0 **Parts+Unanaly**

**zed:** 3 

## Parts+Unanalyzed: 0



# Design Profit

®

Page 1 of 1

## Copyright 2005© Munro & Associates, Inc.

## Piece Cost **Weight (Total)**



# $0.26 **0.3903 lb**

**# 0.3903 lb** 

**$0.26 0.3903 lb** 

**$0.26 0.3903 lb** 

**$0.20 0.3903 lb** 

$0.03 0.0000 lb

$0.03 0.0000 lb

# Assembly Report

**G AC Sy stems** 

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Tool G AC Systems First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00 Subassembly G AC Systems G AC Pump Asm. G AC Pump Asm. 3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00 Tool G AC Pump Asm. First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00 Subassembly G AC Pump Asm. G Center Pump Asm. G Center Pump 3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00
Asm. $0.00 Tool G Center Pump First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00
Asm. $0.00 Subassembly G Center Pump G Rear Pump Housing, Asm. G Rear Pump 3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00
Asm. Housing, Asm. $0.00 Tool G Rear Pump First Fixture 0.0000 sec 0.0000 sec 

## 0 $0.00 $0.00 1 $0.00 Housing, Asm. $0.00 P.-P. Part G Rear Pump G Rear Pump Housing, Machined G Rear Pump 3.0000 sec 3.0000 sec 

## 3 $0.00 $0.00 1 $0.00 Housing, Asm. Housing, Machined $0.00 Tool G Rear Pump CNC Machine 0.0000 sec 0.0000 sec 

## 0 $0.00 $0.00 1 $0.00 Housing, Machined $43.52 P.-P. Part G Rear Pump G Rear Pump Housing-Trimmed G Rear Pump 4.0000 sec 4.0000 sec 

## 4 $0.00 $0.00 1 $0.00 Housing, Housing-Trimmed Machined # $43.52 Tool G Rear Pump Trim Press 0.0000 sec 0.0000 sec 

# 0 $0.00 $0.00 1 $0.00 Housing-Trimmed $43.52 P.-P. Part G Rear Pump G Rear Pump Housing-Cast G Rear 0.0000 sec **80.9600 sec** 

# 80.96 $0.00 $0.98 1 $0.00 Housing-Trimmed Housing-Cast $43.52 Tool G Rear Pump Casting Equipment 0.0000 sec **0.0000 sec** 

# 0 $0.00 $0.00 1 $0.00 Housing-Cast

- - - NEED RAW MATERIAL

- - **-** - - - - REQUIRED

- - - Need cycle time

- - **-** - - - - $43.52 Part G Rear Pump G Front Cover-Raw Material G Rear 0.0000 sec **106.5600** 

# 106.56 $0.00 $1.29 1 $0.00 Housing-Cast Housing-Raw **sec** Material $0.00 Operation G Rear Pump Load Part 3.0000 sec **3.0000 sec** 

# 3 $0.00 $0.00 1 $0.00 Housing, Machined


# Design Profit ®

Page 1 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Rear Pump Clamp Part 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 1 $0.00 Housing, Machined

- - - Front Face

- - **-** - - - - $0.00 Material Mod. G Rear Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** 

## 6 $0.00 $0.00 1 $0.00 Housing, Machined 

## 60.00 $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Cut Groove Large 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Chamfer OD 2.0000 sec **2.0000 sec** 

## 2 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

# 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 

# 1 $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 

# 1 $0.00 $0.00 4 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

# 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** 

# 2 $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 

# 1 $0.00 $0.00 4 $0.00 Housing, Machined 

# Design Profit ®

Page 2 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 4 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined

- - - Step multi-tool

- - **-** - - - - $0.00 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 3 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** 

# 2 $0.00 $0.00 1 $0.00 Housing, Machined

- - - Center Bore

- - **-** - - - - $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

# 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** 

# 2 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

# 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Spot Face 0.5000 sec **0.5000 sec** 

# 0.5 $0.00 $0.00 1 $0.00 Housing, Machined 

# 19.5


# Design Profit ®

Page 3 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Rear Pump Unclamp Part 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Part Manipulation 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Clamp Part 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 1 $0.00 Housing, Machined

- - - Back Face

- - **-** - - - - $0.00 Material Mod. G Rear Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 1 $0.00 Housing, 28 Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Spot Face 2.0000 sec **2.0000 sec** 

## 2 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 3 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

# 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 

# 1 $0.00 $0.00 2 $0.00 Housing, Machined $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

# 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Rear Pump Chamfer OD sml 1.0000 sec **1.0000 sec** 

# 1 $0.00 $0.00 3 $0.00 Housing, Machined

- - - Dual Angle Chamfer on 5 Bore

- - **-** - - - - Holes $0.00 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 

# 1 $0.00 $0.00 1 $0.00 Housing, Machined


# Design Profit ®

Page 4 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined

- - - Combo Tool Dual Chamfer

- - **-** - - - - $0.00 Material Mod. G Rear Pump Chamfer ID 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 4 $0.00 Housing, Machined

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Rear Pump Unclamp Part 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 1 $0.00 Housing, Machined 

## 13 $0.00 Operation G Rear Pump Remove Part 2.0000 sec **2.0000 sec** 

## 2 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Load Part 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Wa sh Part 5.0000 sec **5.0000 sec** 

## 5 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Rear Pump Remove Part 2.0000 sec **2.0000 sec** 

## 2 $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Subassembly G Rear Pump G Bearing, Needle, AC Pump G Bearing, 5.0000 sec **5.0000 sec** 

# 5 $0.00 $0.00 1 $0.00 Housing, Asm. Needle, AC 

# 32 Pump $0.00 Tool G Rear Pump Press 0.0000 sec **0.0000 sec** 

# 0 $0.00 $0.00 1 $0.00 Housing, Asm. $0.00 Fastening G Rear Pump Press Together 3.0000 sec **3.0000 sec** 

# 3 $0.00 $0.00 1 $0.00 Housing, Asm. $0.00 Operation G Rear Pump Change Tool 2.0000 sec **2.0000 sec** 

# 2 $0.00 $0.00 1 $0.00 Housing, Asm. $0.00 Material Mod. G Rear Pump Swage 1.0000 sec **1.0000 sec** 

# 1 $0.00 $0.00 1 $0.00 Housing, Asm. $0.00 Part G Rear Pump G Dowel, Small, Rear Housing G Dowel, Small, 6.0000 sec **6.0000 sec** 

# 6 $0.00 $0.00 3 $0.00 Housing, Asm. Rear Housing $0.00 Tool G Rear Pump Hand Tool 3.0000 sec **3.0000 sec** 

# 3 $0.00 $0.00 1 $0.00 Housing, Asm.


# Design Profit ®

Page 5 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Rear Pump Press part 3.0000 sec **3.0000 sec** 

## 3 $0.00 $0.00 3 $0.00 Housing, Asm. $0.00 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 1 $0.00 Housing, Asm. $0.00 Part G Rear Pump G Oing, Housing, AC Pump G Oing, Housing, 6.0000 sec **6.0000 sec** 

## 6 $0.00 $0.00 1 $0.00 Housing, Asm. AC Pump $0.00 Operation G Rear Pump Set O-ring in Place 2.0000 sec **2.0000 sec** 

## 2 $0.00 $0.00 1 $0.00 Housing, Asm.



## 375.02

$0.00 P.-P. Part G Center Pump G Spacer, Shaft, Large G Spacer, Shaft, 6.0000 sec **6.0000 sec** 

## 6 $0.00 $0.00 1 $0.00
Asm. Large $0.00 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 1 $0.00
Asm. $0.00 Subassembly G Center Pump G Thrust Bearing, Shaft G Thrust Bearing, 6.0000 sec **6.0000 sec** 

## 6 $0.00 $0.00 1 $0.00
Asm. Shaft $0.00 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 1 $0.00
Asm. $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Small G Spacer, Shaft, 6.0000 sec **6.0000 sec** 

## 6 $0.00 $0.00 1 $0.00
Asm. Small $0.00 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** 

## 1 $0.00 $0.00 1 $0.00
Asm. $0.00 Subassembly G Center Pump G Shaft and Swash Plate Asm. G Shaft and 6.0000 sec **6.0000 sec** 

## 6 $0.00 $0.00 1 $0.00

Subassembly G Center Pump G Shaft and Swash Plate Asm. G Shaft and 6.0000 sec **6.0000 sec**

Asm. Swash Plate Asm. 

# 402.02 $0.00 Tool G Shaft and First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Swash Plate Asm. $0.00 P.-P. Part G Shaft and G Shaft, AC Pump G Shaft, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Swash Plate Pump Asm. $0.00 Tool G Shaft, AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 P.-P. Part G Shaft, AC G Shaft, AC Pump, Trimmed G Shaft, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Pump Pump, Trimmed $0.00 Operation G Shaft, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 Operation G Shaft, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Pump

- - - BROACH SPLINE

- - **-** - - - - $0.00 Operation G Shaft, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 Operation G Shaft, AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Pump 

# Design Profit ®

Page 6 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Shaft, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 Operation G Shaft, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Pump

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Shaft, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 Operation G Shaft, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 Operation G Shaft, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 Operation G Shaft, AC Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 Operation G Shaft, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Pump $0.00 P.-P. Part G Shaft and G Swash Plate, AC Pump G Swash Plate, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Swash Plate AC Pump Asm. $0.00 Tool G Swash Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Operation G Swash Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Material Mod. G Swash Plate, Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec** $0.00 $0.00 1 $0.00

Material Mod. G Swash Plate, Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec**

AC Pump

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Swash Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Operation G Swash Plate, Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Tool G Shaft and Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Swash Plate Asm.


# Design Profit ®

Page 7 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Fastening G Shaft and Press Together 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Swash Plate Asm. $0.00 Subassembly G Center Pump G Piston Asm. AC Compressor G Piston Asm. 6.0000 sec **6.0000 sec** $0.00 $0.00 5 $0.00
Asm. AC Compressor $0.00 Tool G Piston Asm. First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 5 $0.00 AC Compressor $0.00 P.-P. Part G Piston Asm. G Piston, AC Compressor G Piston, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 AC Compressor Compressor $0.00 Tool G Piston, AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 P.-P. Part G Piston, AC G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor Trimmed Compressor, Trimmed $0.00 Tool G Piston, AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 5 $0.00 Compressor, Trimmed $0.00 P.-P. Part G Piston, AC G Piston, AC Compressor, Cast G Piston, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor, Compressor, Trimmed Cast $0.00 Tool G Piston, AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 5 $0.00 Compressor, Cast

- - - NEED RAW MATERIAL

- - **-** - - - - REQUIRED $0.00 P.-P. Part G Piston, AC G Piston, AC Compressor, Raw G Piston, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor, Material Compressor, Cast Raw Material $0.00 Operation G Piston, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor

- - - END FACES

- - **-** - - - - $0.00 Material Mod. G Piston, AC Turn End Face 30-60mm 4.0000 sec **4.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Compressor


# Design Profit ®

Page 8 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Turn End Face 30-60mm 4.0000 sec **4.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Compressor

- - - OUTSIDE FEATURES

- - **-** - - - - $0.00 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.00 5 $0.00 Compressor

- - - SPECIAL KNURLED ENDS

- - **-** - - - - $0.00 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Knurl OD 2.0000 sec **2.0000 sec** $0.00 $0.00 5 $0.00 Compressor

- - - INSIDE FEATURES

- - **-** - - - - INSIDE FEATURES

- - - SQUARE PADS

- - **-** - - - - $0.00 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.00 10 $0.00 Compressor $0.00 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.00 10 $0.00 Compressor

- - - BALL SOCKETS

- - **-** - - - - $0.00 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.00 10 $0.00 Compressor $0.00 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor 

# Design Profit ®

Page 9 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Material Mod. G Piston, AC Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.00 10 $0.00 Compressor

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Operation G Piston, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 5 $0.00 Compressor $0.00 Part G Piston Asm. G Seal, Piston, AC Compressor G Seal, Piston, 6.0000 sec **6.0000 sec** $0.00 $0.00 10 $0.00 AC Compressor AC Compressor $0.00 Operation G Piston Asm. Set O-ring in Place 2.0000 sec **2.0000 sec** $0.00 $0.00 10 $0.00 AC Compressor $0.00 Operation G Piston Asm. Press part 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 AC Compressor $0.00 P.-P. Part G Center Pump G Bearing, Swash Plate to Piston G Bearing, 6.0000 sec **6.0000 sec** $0.00 $0.00 10 $0.00
Asm. Swash Plate to Piston $0.00 Operation G Center Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 10 $0.00
Asm. $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Large G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00

P.-P. Part G Center Pump G Spacer, Shaft, Large G Spacer, Shaft, 6.0000 sec **6.0000 sec**

Asm. Large $0.00 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Subassembly G Center Pump G Thrust Bearing, Shaft G Thrust Bearing, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. Shaft $0.00 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Small G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. Small $0.00 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Part G Center Pump G Gasket, Pump Housing G Gasket, Pump 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. Housing $0.00 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm.


# Design Profit ®

Page 10 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Subassembly G Center Pump G Front Pump Housing, Asm G Front Pump 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. Housing, Asm $0.00 Tool G Front Pump First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 P.-P. Part G Front Pump G Front Pump Housing, G Front Pump 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm Machined Housing, Machined $0.00 Tool G Front Pump First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 P.-P. Part G Front Pump G Front Pump Housing, Trimmed G Front Pump 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Housing, Machined Trimmed $0.00 Tool G Front Pump First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Housing, Trimmed $0.00 P.-P. Part G Front Pump G Front Pump Housing, Cast G Front Pump 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Housing, Raw Trimmed Material $0.00 Tool G Front Pump First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Housing, Cast

- - - NEED RAw MAterial

- - **-** - - - - $0.00 P.-P. Part G Front Pump G Front Pump Housing, Raw G Front Pump 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Cast Material Housing, Raw Material $0.00 Operation G Front Pump Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined

- - - Front Face

- - **-** - - - - $0.00 Material Mod. G Front Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined


# Design Profit ®

Page 11 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Cut Groove Large 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Chamfer OD 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 4 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.00 5 $0.00

Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec**

Housing, Machined $0.00 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 4 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 4 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined

- - - Step multi-tool

- - **-** - - - - 

# Design Profit ®

Page 12 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Material Mod. G Front Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined

- - - Center Bore

- - **-** - - - - $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined

- - - Back Face

- - **-** - - - - $0.00 Material Mod. G Front Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined


# Design Profit ®

Page 13 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 3 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 3 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Tap Hole 0.5000 sec **0.5000 sec** $0.00 $0.00 3 $0.00 Housing, Machined

- - - Dual Angle Chamfer on 5 Bore

- - **-** - - - - Dual Angle Chamfer on 5 Bore Holes $0.00 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined

- - - Combo Tool Dual Chamfer

- - **-** - - - - $0.00 Material Mod. G Front Pump Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00 Housing, Machined $0.00 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 4 $0.00 Housing, Machined

- - - Interior Angle Hole

- - **-** - - - -



# Design Profit ®

Page 14 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined

- - - Port Face

- - **-** - - - - $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined 

# Design Profit ®

Page 15 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Material Mod. G Front Pump Tap Hole 0.5000 sec **0.5000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined

- - - Mounting Holes

- - **-** - - - - Mounting Holes $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Bore Hole 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 2 $0.00 Housing, Machined $0.00 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00 Housing, Machined $0.00 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00 Housing, Machined 

# Design Profit ®

Page 16 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)**

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Operation G Front Pump Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Machined $0.00 Subassembly G Front Pump G Bearing, Needle, AC Pump G Bearing, 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm Needle, AC Pump $0.00 Tool G Front Pump Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 Fastening G Front Pump Press Together 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 Operation G Front Pump Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 Material Mod. G Front Pump Swage 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 Part G Front Pump G Dowel, Large Front Housing G Dowel, Large 6.0000 sec **6.0000 sec** $0.00 $0.00 2 $0.00 Housing, Asm Front Housing $0.00 Tool G Front Pump Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 Operation G Front Pump Press part 3.0000 sec **3.0000 sec** $0.00 $0.00 2 $0.00 Housing, Asm $0.00 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 Part G Front Pump G Oing, Housing, AC Pump G Oing, Housing, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm AC Pump $0.00 Operation G Front Pump Set O-ring in Place 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Housing, Asm $0.00 Part G Center Pump G Bolt, Front to Rear Housing G Bolt, Front to 6.0000 sec **6.0000 sec** $0.00 $0.00 3 $0.00
Asm. Rear Housing


# Design Profit ®

Page 17 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Tool G Center Pump 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Fastening G Center Pump Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00
Asm. $42.18 P.-P. Part G AC Pump Asm. G Steel Valve, AC Pump G Steel Valve, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $42.18 Tool G Steel Valve, Stamping Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 AC Pump

- - - Raw Material Required 0.064 lbs

- - **-** - - - - from excel $42.18 Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 0.0000 sec **0.7000 sec** $0.00 $0.01 1 $0.00 AC Pump stamped AC Pump, stamped

- - - 60 ton press, 4 station prog die

- - **-** - - - - $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Subassembly G AC Pump Asm. G Valve Plate, Front Cover G Valve Plate, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Front Cover $0.00 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Front Cover $0.00 P.-P. Part G Valve Plate, G Valve Plate, Base G Valve Plate, 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 Front Cover Base $0.00 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 P.-P. Part G Valve Plate, G Valve Plate, Trimmed G Valve Plate, 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00
Base Trimmed $0.00 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Trimmed

- - - NEED RAW MATERIAL

- - **-** - - - - $0.00 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Operation G Valve Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Base

- - - GRIND OUTER DIAMETER

- - **-** - - - - $0.00 Material Mod. G Valve Plate, Gound OD 1 inch 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Base

- - - GRIND SURFACE FACES

- - **-** - - - - $0.00 Operation G Valve Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Base


# Design Profit ®

Page 18 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Valve Plate, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Base

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Valve Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Operation G Valve Plate, Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Base $0.00 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Front Cover $0.00 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 Front Cover Valve $0.00 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Front Cover $0.00 P.-P. Part G Valve Plate, G Valve Plate, Top G Valve Plate, 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Front Cover Top $0.00 Operation G Valve Plate, Insert Pins 2.0000 sec **2.0000 sec** $0.00 $0.00 4 $0.00 Front Cover $0.00 P.-P. Part G Valve Plate, G Valve Plate, Pin G Valve Plate, 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Front Cover Pin $0.00 Material Mod. G Valve Plate, Swage 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Front Cover $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Pump Asm. G Gasket, Front Cover G Gasket, Front 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Cover $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - - 

# Design Profit ®

Page 19 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)**

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - -

- - - SPACE FOR PRINTING

- - **-** - - - - $0.00 Subassembly G AC Pump Asm. G Front Cover Asm. G Front Cover 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Tool G Front Cover First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 P.-P. Part G Front Cover G Front Cover, Machined G Front Cover, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. Machined $0.00 Tool G Front Cover, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Machined $43.52 P.-P. Part G Front Cover, G Front Cover-Trimmed G Front 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00
Machined Cover-Trimmed $43.52 Tool G Front Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Cover-Trimmed $43.52 P.-P. Part G Front G Front Cover-Cast G Front 0.0000 sec **80.9600 sec** $0.00 $0.98 1 $0.00

P.-P. Part G Front G Front Cover-Cast G Front 0.0000 sec **80.9600 sec**

Cover-Trimmed Cover-Cast $43.52 Tool G Front Casting Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Cover-Cast

- - - NEED RAW MATERIAL

- - **-** - - - - REQUIRED $43.52 Part G Front G Front Cover-Raw Material G Front 0.0000 sec **106.5600** $0.00 $1.29 1 $0.00 Cover-Cast Cover-Raw **sec** Material $0.00 Operation G Front Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - Front Face

- - **-** - - - - $0.00 Material Mod. G Front Cover, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined


# Design Profit ®

Page 20 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Cut Groove sml 2.0000 sec **2.0000 sec** $0.00 $0.00 2 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00
Machined

- - - Locationg feature

- - **-** - - - - $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - Inner groove

- - **-** - - - - $0.00 Material Mod. G Front Cover, Cut Groove sml 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00
Machined


# Design Profit ®

Page 21 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.00 5 $0.00
Machined $0.00 Operation G Front Cover, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - Inside of Outer Lip

- - **-** - - - - $0.00 Material Mod. G Front Cover, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - Inner Bore

- - **-** - - - - $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00

Material Mod. G Front Cover, Chamfer ID 1.0000 sec **1.0000 sec**

Machined $0.00 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - Angled Ports

- - **-** - - - - $0.00 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined 

# Design Profit ®

Page 22 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - Tab

- - **-** - - - - $0.00 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Front Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Front Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Front Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Subassembly G Front Cover G Seal, Front Cover G Seal, Front 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. Cover $0.00 Operation G Front Cover Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00

Operation G Front Cover Part Manipulation 3.0000 sec **3.0000 sec**

Asm. $0.00 Tool G Front Cover Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Fastening G Front Cover Press Together 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Part G Front Cover G Snap-ring, Seal Front Cover G Snap-ring, Seal 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. Front Cover $0.00 Operation G Front Cover CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Tool G Front Cover Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Fastening G Front Cover Position Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Operation G Front Cover CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm.


# Design Profit ®

Page 23 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Part G Front Cover G Dust Seal, Cloth, Front Cover G Dust Seal, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. Cloth, Front Cover $0.00 Operation G Front Cover Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Operation G AC Pump Asm. Press part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Operation G AC Pump Asm. Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 P.-P. Part G AC Pump Asm. G Steel Valve, AC Pump G Steel Valve, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 AC Pump $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Subassembly G AC Pump Asm. G Valve Plate, Rear Cover G Valve Plate, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Rear Cover $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Pump Asm. G Gasket, Rear Cover G Gasket, Rear 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Cover $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Subassembly G AC Pump Asm. G Rear Cover Asm. G Rear Cover 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Tool G Rear Cover First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 P.-P. Part G Rear Cover G Rear Cover, Machined G Rear Cover, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. Machined $0.00 Tool G Rear Cover, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 P.-P. Part G Rear Cover, G Rear Cover, Trimmed G Rear Cover, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined Trimmed $0.00 Tool G Rear Cover, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Trimmed $0.00 P.-P. Part G Rear Cover, G Rear Cover, Cast G Rear Cover, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Trimmed Cast $0.00 Tool G Rear Cover, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Cast

- - - NEED RAW MATERIAL

- - **-** - - - - REQUIRED $0.00 Part G Rear Cover, G Rear Cover, Raw Material G Rear Cover, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Cast Raw Material $0.00 Operation G Rear Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - Back Face

- - **-** - - - - 

# Design Profit ®

Page 24 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Material Mod. G Rear Cover, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Rear Cover, Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Rear Cover, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Rear Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 5 $0.00
Machined $0.00 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 4 $0.00
Machined $0.00 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Rear Cover, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00

Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $0.00 Material Mod. G Rear Cover, Tap Hole 0.5000 sec **0.5000 sec** $0.00 $0.00 5 $0.00
Machined $0.00 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 4 $0.00
Machined $0.00 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - CENTER BORE

- - **-** - - - - $0.00 Material Mod. G Rear Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined 

# Design Profit ®

Page 25 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)**

- - - FRONT SIDE

- - **-** - - - - $0.00 Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.00 3 $0.00
Machined $0.00 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - CENTER BORE

- - **-** - - - - $0.00 Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined

- - - SIDE MOUNTING HOLES

- - **-** - - - - $0.00 Material Mod. G Rear Cover, Bore Hole 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 2 $0.00
Machined $0.00 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Material Mod. G Rear Cover, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00
Machined

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Operation G Rear Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Machined $0.00 Part G Rear Cover G O-ring, Plug, Rear Cover G O-ring, Plug, 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00
Asm. Rear Cover $0.00 Operation G Rear Cover Set O-ring in Place 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Subassembly G Rear Cover G Plug Asm. , Rear Cover G Plug Asm. , 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. Rear Cover $0.00 Tool G Rear Cover Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00
Asm.


# Design Profit ®

Page 26 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Fastening G Rear Cover Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Operation G AC Pump Asm. Press part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Operation G AC Pump Asm. Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Pump Asm. G Bolt, Front Cover to Rear G Bolt, Front 6.0000 sec **6.0000 sec** $0.00 $0.00 5 $0.00 Cover to Rear $0.00 Tool G AC Pump Asm. 5 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Fastening G AC Pump Asm. Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Subassembly G AC Systems G Magnet Asm., AC Clutch G Magnet Asm., 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 AC Clutch $0.00 Part G AC Systems G Snap-ring, AC Magnet G Snap-ring, AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Magnet $0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Tool G AC Systems Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Fastening G AC Systems Position Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Subassembly G AC Systems G Clutch Hub Asm. G Clutch Hub 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Tool G Clutch Hub First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 P.-P. Part G Clutch Hub G Cllutch Hub G Cllutch Hub 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Tool G Cllutch Hub First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G Clutch Hub G AC Clutch Material G AC Clutch 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 G Clutch Hub G AC Clutch Material G AC Clutch 5.0000 sec **5.0000 sec** Asm. Material $0.00 Tool G Clutch Hub Glue Bottle 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Fastening G Clutch Hub Glue in Place 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Operation G Clutch Hub Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Subassembly G Clutch Hub G Bearing, Clutch Hub G Bearing, Clutch 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Asm. Hub $0.00 Tool G Clutch Hub Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Fastening G Clutch Hub Press Together 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Tool G Clutch Hub Stamping Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00
Asm.


# Design Profit ®

Page 27 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Clutch Hub Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Material Mod. G Clutch Hub Swage 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00
Asm. $0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Systems G Snap-ring, AC Hub G Snap-ring, AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Hub $0.00 Tool G AC Systems Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Fastening G AC Systems Position Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Systems G Shim, Clutch Hub G Shim, Clutch 6.0000 sec **6.0000 sec** $0.00 $0.00 2 $0.00
Hub $0.00 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00 $0.00 Subassembly G AC Systems G Outer AC Clutch Hub G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Face G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub Clutch Hub, Face $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Face, G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face Trimmed Clutch Hub, Face, Trimmed $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Face, G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Trimmed Clutch Hub, Face, Trimmed Face, Grind $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed


# Design Profit ®

Page 28 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Material Mod. G Outer AC Grind Flat 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Material Mod. G Outer AC Grind Flat 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Outer AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face, Trimmed $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face $0.00 Material Mod. G Outer AC Paint Part 1.6000 sec **1.6000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face $0.00 Operation G Outer AC Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Face $0.00 Operation G Outer AC Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Isolator G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub Clutch Hub, Isolator $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Isolator $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Isolator, G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Molded Clutch Hub, Isolator Isolator, Molded 

# Design Profit ®

Page 29 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Isolator, Molded $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Isolator, G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Outside Clutch Hub, Isolator, Molded Isolator, Outside $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Isolator, Outside $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Isolator, G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Inside Clutch Hub, Isolator, Molded Isolator, Inside $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Isolator, Inside $0.00 Part G Outer AC G Outer AC Clutch Hub, Isolator, G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Molded Clutch Hub, Isolator, Molded Isolator, Rubber $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Isolator $0.00 Material Mod. G Outer AC Paint Part 1.6000 sec **1.6000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Isolator $0.00 Operation G Outer AC Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00

Operation G Outer AC Unload Part 2.0000 sec **2.0000 sec**

Clutch Hub, Isolator $0.00 Operation G Outer AC Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Spline G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub Clutch Hub, Spline $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Spline G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Clutch Hub, Spline Spline, Paint $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline



# Design Profit ®

Page 30 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Spline G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Clutch Hub, Spline Spline, Broach $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Spline G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Clutch Hub, Spline Spline, Trimmed $0.00 Tool G Outer AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline

- - - BAR STOCK 1008 W T. 0.5LBS

- - **-** - - - - $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline

- - - STANDOFF SPLINE FACE

- - **-** - - - - $0.00 Material Mod. G Outer AC Turn end face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Material Mod. G Outer AC Turn Face Contoured 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline

- - - SPLINE HOLE

- - **-** - - - - $0.00 Operation G Outer AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Material Mod. G Outer AC Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline

- - - BACK FACE

- - **-** - - - - $0.00 Operation G Outer AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline



# Design Profit ®

Page 31 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Outer AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Material Mod. G Outer AC Turn end face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Material Mod. G Outer AC Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 3 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Material Mod. G Outer AC Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.00 3 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 2 $0.00

Operation G Outer AC 1.0000 sec **1.0000 sec**

Clutch Hub, Spline

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Outer AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline 

# Design Profit ®

Page 32 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Material Mod. G Outer AC Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline

- - - 1 W ash Cycles thru machining

- - **-** - - - - $0.00 Operation G Outer AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Wa sh Part 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Material Mod. G Outer AC Paint Part 0.3000 sec **0.3000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub, Spline $0.00 Operation G Outer AC Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub $0.00 P.-P. Part G Outer AC G Outer AC Clutch Hub, Pin G Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub Clutch Hub, Pin $0.00 Operation G Outer AC Insert Pins 2.0000 sec **2.0000 sec** $0.00 $0.00 3 $0.00 Clutch Hub $0.00 Material Mod. G Outer AC Swage 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub 

# Design Profit ®

Page 33 of # Copyright 2005© Munro & Associates, Inc.

# G AC Sy **stems**

**Labor Typ**  **e Parent Name**  **Symbol Name Number**  **Munro Ac**  **tual Time Piece Cost**  **Total Labor Qty**  **Piece Cost**

**Rate Score**  **Cost (Total)**  **(Total)** $0.00 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Systems G Bolt, Outer AC Hub G Bolt, Outer AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
Hub $0.00 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Systems G cover, AC Clutch Hub G cover, AC 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Clutch Hub $0.00 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Part G AC Systems G Bolt, AC Clutch Hub Cover G Bolt, AC Clutch 6.0000 sec **6.0000 sec** $0.00 $0.00 3 $0.00 Hub Cover $0.00 Tool G AC Systems 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 P.-P. Part G AC Systems G Bracket, Stamped, AC G Bracket, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00
electrical Stamped, AC electrical $0.00 Part G AC Systems G Bolt, Bracket, AC Electrical G Bolt, Bracket, 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 AC Electrical $0.00 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 

# Report Totals **Count:** ##

**899 $0.00** 



# Design Profit ®

Page 34 of # Copyright 2005© Munro & Associates, Inc.

# Assembly Report

**G A C Sy**  **stems**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Tool G AC Systems First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 Subassembly G AC Systems G AC Pump Asm. G AC Pump Asm. 3.0000 sec 3.0000 sec

- $0.00 1 $0.00 Tool G AC Pump Asm. First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $43.52 Subassembly G AC Pump Asm. G Center Pump Asm. G Center Pump 3.0000 sec 3.0000 sec

- $0.00 1 Asm. 

# Media:

$43.52 Tool G Center Pump First Fixture 

# 4.00 ?? 0.0000 sec 0.0000 sec $0.00 $0.00 1 Asm. $43.52 Subassembly G Center Pump G Rear Pump Housing, Asm. G Rear Pump 4.0000 sec 4.0000 sec 4

- $0.05 1 Asm. Housing, Asm. 

# Media:



# 7.00

x $43.52 Tool G Rear Pump First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing, Asm. $10.75 P.-P. Part G Rear Pump G Rear Pump Housing, W ash G Rear Pump 4.0000 sec 4.0000 sec 4

- $0.05 1 Housing, Asm. Housing, W ash 

# Media:

$10.75 Tool G Rear Pump Wa sher Duo 400 W ash Rinse & 0.0000 sec 0.0000 sec 0 $0.00 $0.00 1 Housing, W ash DRY 

# Design Profit ®

Page 1 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 P.-P. Part G Rear Pump G Rear Pump Housing, Machined G Rear Pump 3.0000 sec 3.0000 sec 3

- $0.01 1 Housing, W ash Housing, Machined 

# Media:

$41.20 Tool G Rear Pump EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing, Machine Machined 

# Media:

- - - Pallet Size 300 mm square, 550

- - - - - - Pallet Size 300 mm square, 550 lb Capacity

x $43.52 P.-P. Part G Rear Pump G Rear Pump Housing-Trimmed G Rear Pump 4.0000 sec 4.0000 sec 4

- $0.05 1 Housing, Housing-Trimmed Machined # 

# Media:

- - - Die Cast Trimming

- - - - - -
x $43.52 Tool G Rear Pump Trim Press 

# 11.14 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing-Trimmed



# Design Profit ®

## Page 2 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $116.73 P.-P. Part G Rear Pump G Rear Pump Housing-Cast G Rear 5.0000 sec **7.1400 sec** 7.14 $0.99 $0.09 1 Housing-Trimmed Housing-Cast 

# Media:

x $116.73 Tool G Rear Pump Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing-Cast

x $116.73 Part G Rear Pump G Rear Pump Housing, Alum G Rear Pump 0.0000 sec **8.7700 sec** $0.00 $0.28 1 Housing-Cast Matl Housing, Alum Matl 

# Media:

- - - Raw Material Req 0.904 lbs

- - **-** - - -

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 4.4" L x 5.2" W x 1" H

- - **-** - - -
x $41.20 Operation G Rear Pump Load Part 

# 66.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

x $41.20 Operation G Rear Pump Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

- - - Front Face

- - **-** - - -
x $41.20 Material Mod. G Rear Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined


# Design Profit ®

## Page 3 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Cut Groove Large 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Chamfer OD 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Housing, Machined

x $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined



## x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Housing, Machined

x $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 5 Housing, Machined

x $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

- - - Step multi-tool

- 27.00

- **-** - - -

# Design Profit ®

Page 4 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $41.20 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Chamfer Bolt Hole 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined



## x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Chamfer Bolt Hole 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined

- - - Center Bore

- 19.50

- **-** - - -
x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Spot Face 0.5000 sec **0.5000 sec** 0.5 $0.00 $0.01 1 Housing, Machined

# Design Profit ®

Page 5 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $41.20 Operation G Rear Pump Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined

x $41.20 Operation G Rear Pump Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

x $41.20 Operation G Rear Pump Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

- - - Back Face

- 28.00

- **-** - - -
x $41.20 Material Mod. G Rear Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, 

## Machined

x $41.20 Material Mod. G Rear Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Housing, Machined

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

x $41.20 Material Mod. G Rear Pump Chamfer Bolt Hole 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Housing, Machined

- - - Dual Angle Chamfer on 5 Bore

- 6.00

- **-** - - - Holes

x $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined

# Design Profit ®

Page 6 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

- - - Combo Tool Dual Chamfer

- 9.00

- **-** - - -
x $41.20 Material Mod. G Rear Pump Chamfer ID 1.0000 sec **1.0000 sec** 5 $0.00 $0.01 5 Housing, Machined $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined

x $41.20 Operation G Rear Pump Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined

x $41.20 Operation G Rear Pump Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined

x $10.75 Operation G Rear Pump Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 1 Housing, W ash

x $10.75 Operation G Rear Pump Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.01 1 Housing, W ash

x $10.75 Operation G Rear Pump Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1



## Operation G Rear Pump Remove Part 2.0000 sec **2.0000 sec**

Housing, W ash

- - - Batch Type W asher

- 10.00

- **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2

x $0.00 Subassembly G Rear Pump G Bearing, Needle, AC Pump G Bearing, 

# PP 5.0000 sec **5.0000 sec** 5 $0.55 $0.06 1 Housing, Asm. Needle, AC Pump 

# Media:

x $43.52 Tool G Rear Pump Press 

# 21.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Asm.



# Design Profit ®

## Page 7 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $43.52 Fastening G Rear Pump Press Together 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Housing, Asm. 

# Media:

x $43.52 Operation G Rear Pump Change Tool 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Asm.

x $43.52 Material Mod. G Rear Pump Swage 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Asm. 

# Media:

$43.52 Part G Rear Pump G Dowel, Small, Rear Housing G Dowel, Small, 

# PP 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 3 G Rear Pump G Dowel, Small, Rear Housing G Dowel, Small, 6.0000 sec **6.0000 sec** Housing, Asm. Rear Housing 

# Media:

x $43.52 Tool G Rear Pump Hand Tool 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Housing, Asm.

x $43.52 Operation G Rear Pump Press part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 3 Housing, Asm. 

# Media:



# Design Profit ®

Page 8 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $43.52 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Asm.

x $16.39 P.-P. Part G Rear Pump G O-Ring, Housing, AC Pump G O-Ring, 7.0000 sec **7.0000 sec**

- $0.08 1 Housing, Asm. Housing, AC 

# PP Pump 

# Media:

- - - "Injection Molding, Small Size

- - **-** - - - and/or Low Complexi

- - - 55-150 ton Injection Molding

- - **-** - - - Machines

x $16.39 Tool G O-Ring, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, AC ton Pump

x $16.39 Part G O-Ring, G O-Ring, Housing, AC Pump, G O-Ring, 0.0000 sec **1.2540 sec** $0.06 $0.01 1 Housing, AC SBR Mtl Housing, AC Pump Pump, SBR Mtl

- - - Raw Material Req 0.008 lbs from

- - **-** - - - Cost Sheet

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 109mm Dia x 3.67mm H

- - **-** - - -
x $43.52 Operation G Rear Pump Set O-ring in Place 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Asm. 

# Media:



# Design Profit ®

## Page 9 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Large G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.11 $0.07 1 Asm. Large 

# Media:

$43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. 

# Media:

$0.00 Subassembly G Center Pump G Thrust Bearing, Shaft G Thrust Bearing, 6.0000 sec **6.0000 sec** $0.17 $0.07 1 Asm. Shaft 

# Media:

$43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. 

# Media:



# Design Profit ®

## Page 10 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Small G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.12 $0.07 1 Asm. Small 

# Media:

$43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. 

# Media:

$0.00 Subassembly G Center Pump G Shaft and Swash Plate Asm. G Shaft and 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Asm. Swash Plate Asm. 

# Media:

$0.00 Tool G Shaft and First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Swash Plate Asm. $0.00 P.-P. Part G Shaft and G Shaft, AC Pump G Shaft, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Swash Plate Pump Asm. 

# Media:



# Design Profit ®

Page 11 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Tool G Shaft, AC Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Pump DRY $0.00 P.-P. Part G Shaft, AC G Shaft, AC Pump, W ash G Shaft, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Pump Pump, W ash 

# Media:

$0.00 Tool G Shaft, AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Pump, W ash $0.00 P.-P. Part G Shaft, AC G Shaft, AC Pump, Trimmed G Shaft, AC 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Pump, W ash Pump, Trimmed 

# Media:

$0.00 Tool G Shaft, AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Pump, Trimmed $0.00 Operation G Shaft, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Pump, W ash $0.00 Operation G Shaft, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Pump, W ash

- - - BROACH SPLINE

- - **-** - - - $0.00 Operation G Shaft, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 Pump, W ash $0.00 Operation G Shaft, AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Pump, W ash $0.00 Operation G Shaft, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Pump, W ash $0.00 Operation G Shaft, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Pump, W ash $0.00 Operation G Shaft, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 Pump, W ash $0.00 Operation G Shaft, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 Pump, W ash 

# Design Profit ®

Page 12 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Operation G Shaft, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Pump $0.00 Operation G Shaft, AC Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Pump $0.00 Operation G Shaft, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 Pump

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $0.00 P.-P. Part G Shaft and G Swash Plate, AC Pump G Swash Plate, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Swash Plate AC Pump Asm. 

# Media:

$0.00 Tool G Swash Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 G Swash Plate, First Fixture 0.0000 sec **0.0000 sec** AC Pump $0.00 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 AC Pump $0.00 Operation G Swash Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 AC Pump $0.00 Material Mod. G Swash Plate, Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec** $0.00 $0.00 1 AC Pump

- - - 1 W ash Cycles thru machining

- - **-** - - - $0.00 Operation G Swash Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 AC Pump $0.00 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 AC Pump $0.00 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 AC Pump $0.00 Operation G Swash Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.00 1 AC Pump $0.00 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 AC Pump



# Design Profit ®

## Page 13 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Tool G Shaft and Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Swash Plate Asm. $0.00 Fastening G Shaft and Press Together 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Swash Plate Asm. $43.52 Subassembly G Center Pump G Piston Asm. AC Compressor G Piston Asm. 6.0000 sec **6.0000 sec**

- $0.07 5 Asm. AC Compressor 

# Media:

$43.52 Tool G Piston Asm. First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 5 AC Compressor $10.75 P.-P. Part G Piston Asm. G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec**

- $0.04 5 AC Compressor Wa shed Compressor, Wa shed 

# Media:

$10.75 Tool G Piston, AC Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, DRY Wa shed $27.47 P.-P. Part G Piston, AC G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec**

- $0.01 5 Compressor, Machine Compressor, Wa shed Machine 

# Media:



# Design Profit ®

Page 14 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $27.47 Tool G Piston, AC CNC Turning 4 Axis SL-10, Odd 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, Form Machine 

# Media:

$43.52 P.-P. Part G Piston, AC G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec** 3

- $0.02 5 Compressor, Trimmed Compressor, Machine Trimmed 

# Media:

$43.52 Tool G Piston, AC Trim Press 

# 9.16 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, Trimmed $70.80 P.-P. Part G Piston, AC G Piston, AC Compressor, Cast G Piston, AC 5.0000 sec **6.1600 sec** 6.16

- $0.07 5 Compressor, Compressor, Trimmed Cast $70.80 Tool G Piston, AC Die Casting 0 - 500 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, Cast $70.80 Part G Piston, AC G Piston, AC Compressor, Alum G Piston, AC 0.0000 sec **3.9700 sec** $0.22 $0.08 5 Compressor, Mtl Compressor, Cast Alum Mtl 3.9700 sec

- - - Raw Material Req 0.196 lbs

- - **-** - - -

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 3" L x 1.22" W x 1" H

- - **-** - - - $27.47 Operation G Piston, AC Load Part 

# 33.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, Machine $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, Machine 

# Design Profit ®

Page 15 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - END FACES

- - **-** - - - $27.47 Material Mod. G Piston, AC Turn End Face 30-60mm 4.0000 sec **4.0000 sec** 4 $0.00 $0.03 5 Compressor, Machine $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, Machine $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Turn End Face 30-60mm 4.0000 sec **4.0000 sec** 4 $0.00 $0.03 5 Compressor, 

## Machine $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Compressor, Machine

- - - OUTSIDE FEATURES

- 15.00

- **-** - - - $27.47 Material Mod. G Piston, AC Turn OD 30-60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Chamfer OD 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Compressor, Machine $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, Machine


# Design Profit ®

## Page 16 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Turn OD 30-60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Chamfer OD 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Compressor, Machine

- - - SPECIAL KNURLED ENDS

- 16.00

- **-** - - - $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Knurl OD 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Compressor, Machine $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, 

## Machine $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Knurl OD 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Compressor, Machine

- - - INSIDE FEATURES

- - **-** - - -

- - - SQUARE PADS

- 14.00

- **-** - - - $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 10 Compressor, Machine $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 10 Compressor, Machine 

# Design Profit ®

## Page 17 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - BALL SOCKETS

- 15.50

- **-** - - - $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 10 Compressor, Machine $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 0.5000 sec **0.5000 sec** 0.5 $0.00 $0.00 10 Compressor, Machine $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Compressor, Machine $10.75 Operation G Piston, AC Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 5 Compressor, 

## Wa shed $10.75 Operation G Piston, AC Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.01 5 Compressor, Wa shed $10.75 Operation G Piston, AC Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 5 Compressor, Wa shed

- - - Batch Type W asher

- 10.00

- **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $16.39 P.-P. Part G Piston Asm. G Seal, Piston, AC Compressor G Seal, Piston, 6.0000 sec **6.0000 sec**

- $0.07 10 AC Compressor AC Compressor 

# Media:



# 5.00

# Design Profit ®

Page 18 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - "Injection Molding, Small Size

- - **-** - - - and/or Low Complexi $16.39 Tool G Seal, Piston, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 10 AC Compressor ton $16.39 Part G Seal, Piston, G Seal, Piston, AC Compressor, G Seal, Piston, 0.0000 sec **0.6110 sec** 0.611 $0.03 $0.00 10 AC Compressor Teflon Mtl AC Compressor, Teflon Mtl

- - - Raw Material Req 0.004 lbs from

- - **-** - - - Cost Sheet

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 33.64mm Dia x 5.71mm

- - **-** - - - H $43.52 Operation G Piston Asm. Set O-ring in Place 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 10 AC Compressor $43.52 Operation G Piston Asm. Press part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 5 AC Compressor 

# Media:

$0.00 P.-P. Part G Center Pump G Bearing, Swash Plate to Piston G Bearing, 6.0000 sec **6.0000 sec** $0.00 $0.07 10 Asm. Swash Plate to Piston 

# Media:

$43.52 Operation G Center Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 10 Asm.



# Design Profit ®

Page 19 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Large G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.11 $0.07 1 Asm. Large 

# Media:

$43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. 

# Media:

$0.00 Subassembly G Center Pump G Thrust Bearing, Shaft G Thrust Bearing, 6.0000 sec **6.0000 sec** $0.17 $0.07 1 Asm. Shaft 

# Media:

$43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. 

# Media:



# Design Profit ®

## Page 20 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Small G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.12 $0.07 1 Asm. Small 

# Media:

$43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. 

# Media:

## $0.00 P.-P. Part G Center Pump G Gasket, Pump Housing G Gasket, Pump 6.0000 sec **6.0000 sec**

- $0.07 1 Asm. Housing 

# Media:

$0.00 Tool G Gasket, Pump Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing $0.00 Part G Gasket, Pump G Gasket, Pump Housing, G Gasket, Pump 0.0000 sec **0.7000 sec** $0.05 $0.00 1 Housing Material Housing, Material

- - - Blank weight 0.091 lbs

- - **-** - - -

- - - Part Size after stamping (4.62"W

- - **-** - - - 5.2"L 0.0185"H)


# Design Profit ®

Page 22 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - **Next sub-asm NOT A NA**  **LYZED**

- - **-** - - - **YET 01-22-10** $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. 

# Media:

$43.52 Subassembly G Center Pump G Front Pump Housing, Asm G Front Pump 4.0000 sec **4.0000 sec**

- $0.05 1 Asm. Housing, Asm 

# Media:

$43.52 Tool G Front Pump First Fixture 

# 7.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 G Front Pump First Fixture 0.0000 sec **0.0000 sec** Housing, Asm $10.75 P.-P. Part G Front Pump G Front Pump Housing, W ash G Front Pump 3.0000 sec **3.0000 sec** 3

- $0.04 1 Housing, Asm Housing, W ash 

# Media:

$10.75 Tool G Front Pump Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, W ash DRY



# Design Profit ®

Page 23 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 P.-P. Part G Front Pump G Front Pump Housing, G Front Pump 4.0000 sec **4.0000 sec** 4

- $0.01 1 Housing, W ash Machined Housing, Machined 

# Media:

$41.20 Tool G Front Pump EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Machine Machined 

# Media:

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity

x $43.52 P.-P. Part G Front Pump G Front Pump Housing, Trimmed G Front Pump 4.0000 sec **4.0000 sec** 4

- $0.05 1 Housing, Housing, Machined Trimmed 

# Media:

x $43.52 Tool G Front Pump Trim Press 

# 33.80 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Trimmed



# Design Profit ®

Page 24 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $197.05 P.-P. Part G Front Pump G Front Pump Housing, Cast G Front Pump 4.0000 sec **29.8000 sec** 29.8

- $0.36 1 Housing, Housing, Raw Trimmed Material 

# Media:

- - - "Aluminum Diecasting, Medium

- - **-** - - - Size and/or Moderate

x $197.05 Tool G Front Pump Die Casting 1000-1800 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Cast

x $197.05 Part G Front Pump G Front Pump Housing, Alum Mtl G Front Pump 0.0000 sec **11.2300 sec** $2.05 $0.61 1 Housing, Cast Housing, Alum Mtl 

# Media:

- - - Raw Material Req 1.86375 lbs

- - **-** - - - from Cost Sheet

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 5.85mm L x 5.54mm W

- - **-** - - - x 2.52mm H $41.20 Operation G Front Pump Load Part 

# 66.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

- - - Front Face

- - **-** - - - $41.20 Material Mod. G Front Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Housing, Machined



# Design Profit ®

Page 25 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Cut Groove Large 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Chamfer OD 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined 

## $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 5 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 5 Housing, Machined

# Design Profit ®

Page 26 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

- - - Step multi-tool

- 10.00

- **-** - - - $41.20 Material Mod. G Front Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined $41.20 Material Mod. G Front Pump Chamfer ID 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, 

## Machined

- - - Center Bore

- 19.50

- **-** - - - $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face 0.5000 sec **0.5000 sec** 0.5 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined


# Design Profit ®

## Page 27 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

- - - Back Face

- 52.50

- **-** - - - $41.20 Material Mod. G Front Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Housing, 

## Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

# Design Profit ®

Page 28 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Material Mod. G Front Pump Chamfer ID 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Tap Hole 0.5000 sec **0.5000 sec** 0.5 $0.00 $0.01 3 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined

- - - Dual Angle Chamfer on 5 Bore

- - **-** - - - Holes

- - - Combo Tool Dual Chamfer

- 2.00

- **-** - - - 

## Combo Tool Dual Chamfer $41.20 Material Mod. G Front Pump Chamfer ID 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 4 Housing, Machined

- - - Interior Angle Hole

- 13.00

- **-** - - - $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined



# Design Profit ®

## Page 29 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

- - - Port Face

- 45.50

- **-** - - - $41.20 Material Mod. G Front Pump Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, 

## Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Tap Hole 0.5000 sec **0.5000 sec** 0.5 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined

# Design Profit ®

Page 30 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined

- - - Mounting Holes

- 14.00

- **-** - - - $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Housing, 

## Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Machined $10.75 Operation G Front Pump Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 1 Housing, W ash $10.75 Operation G Front Pump Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.01 1 Housing, W ash $10.75 Operation G Front Pump Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Housing, W ash

- - - Batch Type W asher

- 10.00

- **-** - - -

- - - 5-10 min cycle time

- - **-** - - - 

# Design Profit ®

## Page 31 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $0.00 Subassembly G Front Pump G Bearing, Needle, AC Pump G Bearing, PP 5.0000 sec **5.0000 sec** 5 $0.55 $0.06 1 Housing, Asm Needle, AC Pump 

# Media:

$43.52 Tool G Front Pump Press 

# 21.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Asm $43.52 Fastening G Front Pump Press Together 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Housing, Asm 

# Media:

$43.52 Operation G Front Pump Change Tool 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Asm $43.52 Material Mod. G Front Pump Swage 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Asm 

# Media:



# Design Profit ®

## Page 32 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Part G Front Pump G Dowel, Large Front Housing G Dowel, Large 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 2 Housing, Asm Front Housing 

# Media:

$43.52 Tool G Front Pump Hand Tool 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Housing, Asm $43.52 Operation G Front Pump Press part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 2 Housing, Asm 

# Media:

$43.52 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Housing, Asm $16.39 P.-P. Part G Front Pump G O-Ring, Housing, AC Pump G O-Ring, 7.0000 sec **7.0000 sec**

- $0.08 1 Housing, Asm Housing, AC Pump PP 

# Media:

- - - "Injection Molding, Small Size

- - **-** - - - and/or Low Complexi

- - - 55-150 ton Injection Molding

- - **-** - - - Machines $16.39 Tool G O-Ring, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, AC ton Pump



# Design Profit ®

## Page 33 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $16.39 Part G O-Ring, G O-Ring, Housing, AC Pump, G O-Ring, 0.0000 sec **1.2540 sec** $0.06 $0.01 1 Housing, AC SBR Mtl Housing, AC Pump Pump, SBR Mtl

- - - Raw Material Req 0.008 lbs from

- - **-** - - - Cost Sheet

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 109mm Dia x 3.67mm H

- - **-** - - - $43.52 Operation G Front Pump Set O-ring in Place 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Housing, Asm 

# Media:

$43.52 Part G Center Pump G Bolt, Front to Rear Housing G Bolt, Front to 6.0000 sec **6.0000 sec** $0.00 $0.07 3 Asm. Rear Housing 

# Media:

$43.52 Tool G Center Pump 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Asm. $43.52 Fastening G Center Pump Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Asm.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $20.81 P.-P. Part G AC Pump Asm. G Steel Valve, AC Pump G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.00 1 AC Pump 

# Media:

$20.81 Tool G Steel Valve, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump

- - - Completed check of analysis -

- - **-** - - - 1/26/10 - do

- - - In-Line W asher

- - **-** - - - $42.18 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.03 1 AC Pump Deburred AC Pump, Deburr-1 

# Media:

x $42.18 Tool G Steel Valve, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Deburred

x $42.91 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec** 6

- $0.07 1 AC Pump, Stamped AC Pump, 1.70 Deburred stamped 

# Media:

x $42.91 Tool G Steel Valve, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Stamped


# Design Profit ®

Page 37 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $42.91 Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 0.0000 sec **1.7000 sec** 1.7 $0.03 $0.02 1 AC Pump, Material AC Pump, Stamped Material

- - - Blank weight 0.067 lbs

- - **-** - - -

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia, 0.012" Thick)

x $42.18 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 AC Pump, Deburred

x $42.18 Material Mod. G Steel Valve, Debur/Tumble 

# 14.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 AC Pump, Deburred

x $42.18 Operation G Steel Valve, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 AC Pump, Deburred

x $20.81 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 AC Pump

x $20.81 Operation G Steel Valve, Wa sh Part Medium 

# 18.00 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 AC Pump



## x $20.81 Operation G Steel Valve, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 AC Pump

x $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** 2 $0.00 $0.00 1

x $20.81 Subassembly G AC Pump Asm. G Valve Plate, Front Cover G Valve Plate, 6.0000 sec **6.0000 sec** 6

- $0.00 1 Front Cover 

# Media:

$20.81 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Front Cover

- - - Analysis checked - DO - 1/26/10

- - **-** - - -



# Design Profit ®

Page 38 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $10.75 P.-P. Part G Valve Plate, G Valve Plate, Base, Front G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Front Cover Base, Front 

# Media:

$10.75 Tool G Valve Plate, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, Front DRY

- - - Analysis checked - DO - 1/26/10

- - **-** - - - $31.33 P.-P. Part G Valve Plate, G Valve Plate, Base, W ash, , G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.01 1 Base, Front Front Base, W ash, Front 

# Media:

$31.33 Tool G Valve Plate, EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, W ash, , Machine Front 

# Media:



# Design Profit ®

Page 39 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.91 P.-P. Part G Valve Plate, G Valve Plate, Trimmed, Front G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.03 1 Base, W ash, , Trimmed, Front Front 

# Media:

$42.91 Tool G Valve Plate, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Trimmed, Front $42.91 Part G Valve Plate, G Steel Valve, Valve Plate Base, G Steel Valve, 0.0000 sec **1.7000 sec** $0.30 $0.02 1 Trimmed, Front Front Valve Plate Base, Front 

# Media:

- - - Blank weight 0.552 lbs

- - **-** - - -

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.088 Thick) $31.33 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Base, W ash, , Front $31.33 Operation G Valve Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Base, W ash, , Front

- - - GRIND OUTER DIAMETER

- - **-** - - - $31.33 Material Mod. G Valve Plate, Gound OD 1 inch 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Base, W ash, , Front

- - - GRIND SURFACE FACES

- - **-** - - - $31.33 Operation G Valve Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, , Front 

# Design Profit ®

Page 40 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, , Front $31.33 Operation G Valve Plate, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Base, W ash, , Front $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, , Front

- - - REMOVE PART

- - **-** - - - $31.33 Operation G Valve Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Base, W ash, , Front $31.33 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Base, W ash, , Front $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Base, Front $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Base, Front $10.75 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1



## Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec**

Base, Front

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Front Cover $10.75 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Front Cover Valve 

# Media:

x $10.75 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve

- - - Analysis checked - DO - 1/26/10

- - **-** - - - 

# Design Profit ®

Page 41 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec** 4

- $0.01 1 Valve Valve, Deburred 

# Media:

$42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec** 4

- $0.05 1 Valve Valve, Stamped 

# Media:

$15.50 Tool G Valve Plate, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 0.60 0.0000 sec **0.6000 sec** 0.6 $0.02 $0.00 1 Valve Valve 

# Media:

- - - Blank weight 0.024 lbs

- - **-** - - -

- - - Press Size 60 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (2.2" Dia

- - **-** - - - x 0.015" Thk) $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Valve $42.18 Material Mod. G Valve Plate, Debur/Tumble 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Valve $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Valve 

# Design Profit ®

Page 42 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - In-Line W asher

- 10

- **-** - - -
x $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 1 Valve

x $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.01 1 Valve

x $10.75 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Valve

x $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Front Cover

x $15.50 P.-P. Part G Valve Plate, G Valve Plate, Top G Valve Plate, 2.0000 sec **2.0000 sec** 2

- $0.01 1 Front Cover Top 

# Media:

$15.50 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top

- - - Analysis checked - DO - 1/26/10

- - **-** - - - Analysis checked - DO - 1/26/10

x $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Deburred G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.03 1 Top Top, Deburred 

# Media:

x $42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Deburred

x $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Stamped G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.07 1 Top, Deburred Top, Stamped 

# Media:



# Design Profit ®

Page 43 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $42.18 Tool G Valve Plate, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Stamped

x $42.18 Part G Valve Plate, G Steel Valve, Top G Steel Valve, 0.0000 sec **0.6000 sec** $0.04 $0.01 1 Top, Stamped Top 

# Media:

- - - Blank weight 0.072 lbs

- - **-** - - -

- - - Part Size after stamping (2.2"

- - **-** - - - Dia., 0.1 Thick)

x $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Top, Deburred

x $42.18 Material Mod. G Valve Plate, Debur/Tumble 

# 14.00 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Top, Deburred

x $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Top, Deburred

- - - In-Line W asher

- 16.00

- **-** - - - In-Line W

x $15.50 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Top

x $15.50 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.02 1 Top

x $15.50 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Top

x $20.81 Operation G Valve Plate, Insert Pins 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Front Cover

x $20.81 Part G Valve Plate, G Valve Plate, Pin G Valve Plate, 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Front Cover Pin 

# Media:

- - - ALL FOUR PINS SW AGE AT

- - **-** - - - ONCE


# Design Profit ®

Page 44 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $20.81 Material Mod. G Valve Plate, Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Front Cover $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1

x $15.50 P.-P. Part G AC Pump Asm. G Gasket, Front Cover G Gasket, Front 6.0000 sec **6.0000 sec**

- $0.00 1 Cover 

# Media:

x $15.50 Tool G Gasket, Front Stamping Press 0-60 Ton 

# stamp 0.7000 sec 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover

x $15.50 Part G Gasket, Front G Gasket, Front Cover, Material G Gasket, Front 0.0000 sec **0.7000 sec** $0.04 $0.00 1 Cover Cover, Material

- - - Blank weight 0.075 lbs

- - **-** - - -

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.014Thick) $0.00 Operation G AC Pump Asm. Align to Housing 

# Assemble/align 8.00 2.0000 sec **2.0000 sec** 2 $0.00 $0.00 1



# Design Profit ®

Page 45 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Subassembly G AC Pump Asm. G Front Cover Asm. G Front Cover 6.0000 sec **6.0000 sec** 6

- $0.00 1 Asm. 

# Media:

$43.52 Tool G Front Cover First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm. $10.75 P.-P. Part G Front Cover G Front Cover, W ash G Front Cover, 4.0000 sec **4.0000 sec**

- $0.05 1 Asm. Wa sh 

# Media:

$10.75 Tool G Front Cover, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 G Front Cover, sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Wa sh DRY

x $41.20 P.-P. Part G Front Cover, G Front Cover, Machined G Front Cover, 3.0000 sec **3.0000 sec**

- $0.01 1 Wa sh Machined 

# Media:

- - - Machining for Trimmed Die Cast

- - **-** - - -

- - - "CNC Mach, Auto Sml Size

- - **-** - - - and/or Low Complexity"



# Design Profit ®

## Page 46 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $41.20 Tool G Front Cover, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Machined Machine 

# Media:

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity

x $43.52 P.-P. Part G Front Cover, G Front Cover-Trimmed G Front 11.13 4.0000 sec **4.0000 sec** 4

- $0.05 1 Machined Cover-Trimmed 

# Media:

- - - Die Cast Part Trimming

- - **-** - - - Die Cast Part Trimming $43.52 Tool G Front Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover-Trimmed

x $116.73 P.-P. Part G Front G Front Cover Asm, Casting G Front Cover 12.19 0.0000 sec **7.1300 sec** 7.13

- $0.09 1 Cover-Trimmed Asm, Casting 

# Media:

- - - "Aluminum Diecasting, Medium

- - **-** - - - Size and/or Moderate $116.73 Tool G Front Cover Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm, Casting



# Design Profit ®

Page 47 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $116.73 Part G Front Cover G Front Cover-Alum Mtl G Front 0.0000 sec **12.1900 sec** 12.19 $0.86 $0.40 1 Asm, Casting Cover-Alum Mtl 

# Media:

- - - Raw Material Req 0.784 lbs

- - **-** - - -

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 4.5" L x 5.1" W x 3" H

- - **-** - - - $41.20 Operation G Front Cover, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Machined $41.20 Operation G Front Cover, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Machined

- - - Front Face

- 30.00

- **-** - - - $41.20 Material Mod. G Front Cover, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1

Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec**

Machined $41.20 Material Mod. G Front Cover, Turn OD 30-60mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Cut Groove sml 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 2 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Machined

- - - Locationg feature

- 17.00

- **-** - - - $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined


# Design Profit ®

## Page 48 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined

- - - Inner groove

- 22.50

- **-** - - - $41.20 Material Mod. G Front Cover, Cut Groove sml 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 5 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined 

## $41.20 Material Mod. G Front Cover, Spot Face 0.5000 sec **0.5000 sec** 0.5 $0.00 $0.01 5 Machined $41.20 Operation G Front Cover, Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Machined

- - - Inside of Outer Lip

- 10.00

- **-** - - - $41.20 Material Mod. G Front Cover, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Machined $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Material Mod. G Front Cover, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Machined

- - - Inner Bore

- 27.00

- **-** - - - $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined 

# Design Profit ®

## Page 49 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Chamfer ID 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined

- - - Angled Ports

- 9.00

- **-** - - - $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined 

## $41.20 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined

- - - Tab

- 14.00

- **-** - - - $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Machined $41.20 Operation G Front Cover, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Machined $10.75 Operation G Front Cover, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 1 Wa sh $10.75 Operation G Front Cover, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.01 1 Wa sh $10.75 Operation G Front Cover, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Wa sh

- - - Batch Type W asher

- 10.00

- **-** - - - 

# Design Profit ®

## Page 50 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $0.00 Subassembly G Front Cover G Seal, Front Cover G Seal, Front 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Asm. Cover 36.00 

# Media:

$43.52 Operation G Front Cover Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Asm. $43.52 Tool G Front Cover Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm. $43.52 Fastening G Front Cover Press Together 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Asm. $43.52 Part G Front Cover G Snap-ring, Seal Front Cover G Snap-ring, Seal 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Asm. Front Cover 

# Media:

$43.52 Operation G Front Cover CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Asm. $43.52 Tool G Front Cover Special Tool 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Asm. $43.52 Fastening G Front Cover Position Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Asm. 

# Media:



# Design Profit ®

## Page 51 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Operation G Front Cover CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Asm. $43.52 Part G Front Cover G Dust Seal, Cloth, Front Cover G Dust Seal, 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Asm. Cloth, Front Cover 

# Media:

$43.52 Operation G Front Cover Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Asm. 

# Media:

$0.00 Operation G AC Pump Asm. Press part 3.0000 sec **3.0000 sec** 3 $0.00 $0.00 1 $0.00 Operation G AC Pump Asm. Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $20.81 P.-P. Part G AC Pump Asm. G Steel Valve, AC Pump G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.00 1 AC Pump 

# Media:

$20.81 Tool G Steel Valve, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump

- - - Completed check of analysis -

- - **-** - - - 1/26/10 - do

- - - In-Line W asher

- - **-** - - -



# Design Profit ®

Page 52 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.03 1 AC Pump Deburred AC Pump, Deburr-1 

# Media:

$42.18 Tool G Steel Valve, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Deburred $42.91 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.07 1 AC Pump, Stamped AC Pump, Deburred stamped 

# Media:

$42.91 Tool G Steel Valve, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Stamped $42.91 Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 0.0000 sec **1.7000 sec** $0.04 $0.02 1 AC Pump, Material AC Pump, Stamped Material

- - - Blank weight 0.067 lbs

- - **-** - - -

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia, 0.012" Thick) $42.18 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump, Deburred $42.18 Material Mod. G Steel Valve, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump, Deburred


# Design Profit ®

Page 53 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 Operation G Steel Valve, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump, Deburred $20.81 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 AC Pump $20.81 Operation G Steel Valve, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 AC Pump $20.81 Operation G Steel Valve, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 AC Pump $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $20.81 Subassembly G AC Pump Asm. G Valve Plate, Rear Cover G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.00 1 Rear Cover 

# Media:

$20.81 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Rear Cover



# Design Profit ®

Page 54 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $10.75 P.-P. Part G Valve Plate, G Valve Plate, Base, Rear G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Rear Cover Base, Rear 

# Media:

$10.75 Tool G Valve Plate, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, Rear DRY $31.33 P.-P. Part G Valve Plate, G Valve Plate, Base, W ash, Rear G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.01 1 Base, Rear Base, W ash, Rear 

# Media:

$31.33 Tool G Valve Plate, EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, W ash, Machine Rear 

# Media:

$42.91 P.-P. Part G Valve Plate, G Valve Plate, Base, Trimmed G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.03 1 Base, W ash, Rear Base, Trimmed, Rear Rear 

# Media:



# Design Profit ®

Page 55 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.91 Tool G Valve Plate, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, Trimmed Rear $42.91 Part G Valve Plate, G Steel Valve, Valve Plate Base, G Steel Valve, 0.0000 sec **1.7000 sec** $0.30 $0.02 1 Base, Trimmed Rear Valve Plate Base, Rear Rear 27.00

- - - Blank weight 0.552 lbs

- - **-** - - -

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.088 Thick) $31.33 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Base, W ash, Rear $31.33 Operation G Valve Plate, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Base, W ash, Rear

- - - GRIND OUTER DIAMETER

- - **-** - - - $31.33 Material Mod. G Valve Plate, Gound OD 1 inch 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Base, W ash, Rear



## - - - GRIND SURFACE FACES

- - **-** - - - $31.33 Operation G Valve Plate, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Base, W ash, Rear $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Base, W ash, Rear $31.33 Operation G Valve Plate, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Base, W ash, Rear $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Base, W ash, Rear

- - - REMOVE PART

- - **-** - - - $31.33 Operation G Valve Plate, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Base, W ash, Rear $31.33 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Base, W ash, Rear


# Design Profit ®

## Page 56 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 1 Base, Rear

x $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.01 1 Base, Rear

x $10.75 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Base, Rear

- - - Batch Type W asher

- 10.00

- **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Rear Cover

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $10.75 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Rear Cover Valve 

# Media:

$10.75 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve

- - - Analysis checked - DO - 1/26/10

- - **-** - - -



# Design Profit ®

Page 57 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.01 1 Valve Valve, Deburred 

# Media:

$42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.05 1 Valve Valve, Stamped 

# Media:

x $15.50 Tool G Valve Plate, Stamping Press 0-60 Ton 

# 0.60 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 0.0000 sec **0.6000 sec** $0.02 $0.00 1 Valve Valve 

# Media:

- - - Blank weight 0.024 lbs

- - **-** - - -

- - - Press Size 60 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (2.2" Dia

- - **-** - - - x 0.015" Thk) $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Valve $42.18 Material Mod. G Valve Plate, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Valve $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Valve 

# Design Profit ®

Page 58 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - In-Line W asher

- 12.00

- **-** - - - $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Valve $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Valve $10.75 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Valve $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Rear Cover

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -
x $15.50 P.-P. Part G Valve Plate, G Valve Plate, Top G Valve Plate, 2.0000 sec **2.0000 sec**

- $0.01 1 Rear Cover Top 

# Media:

x $15.50 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top

- - - Analysis checked - DO - 1/26/10

- - **-** - - -
x $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Deburred G Valve Plate, 14.00 6.0000 sec **6.0000 sec**

- $0.03 1 Top Top, Deburred 

# Media:

x $42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Deburred


# Design Profit ®

Page 59 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Stamped G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.07 1 Top, Deburred Top, Stamped 

# Media:

x $42.18 Tool G Valve Plate, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Stamped

x $42.18 Part G Valve Plate, G Steel Valve, Top G Steel Valve, 0.0000 sec **0.6000 sec** $0.04 $0.01 1 Top, Stamped Top 

# Media:

- - - Blank weight 0.072 lbs

- - **-** - - -

- - - Part Size after stamping (2.2"

- - **-** - - - Part Size after stamping (2.2" Dia., 0.1 Thick)

x $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Top, Deburred

x $42.18 Material Mod. G Valve Plate, Debur/Tumble 

# 16.00 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Top, Deburred

x $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Top, Deburred

- - - In-Line W asher

- 14.00

- **-** - - -
x $15.50 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Top

x $15.50 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.02 1 Top

x $15.50 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Top $20.81 Operation G Valve Plate, Insert Pins 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Rear Cover



# Design Profit ®

Page 60 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $20.81 Part G Valve Plate, G Valve Plate, Pin G Valve Plate, 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Rear Cover Pin 

# Media:

- - - ALL FOUR PINS SW AGE AT

- - **-** - - - ONCE $20.81 Material Mod. G Valve Plate, Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Rear Cover $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 P.-P. Part G AC Pump Asm. G Gasket, Rear Cover G Gasket, Rear 0.70 6.0000 sec **6.0000 sec**

- $0.00 1 Cover 

# Media:

$0.00 Tool G Gasket, Rear Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover $0.00 Part G Gasket, Rear G Gasket, Rear Cover, Material G Gasket, Rear 0.0000 sec **0.7000 sec** $0.04 $0.00 1 Cover Cover, Material

- - - Blank weight 0.08 lbs

- - **-** - - -

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.015Thick) $0.00 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.00 1

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -



# Design Profit ®

Page 61 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Subassembly G AC Pump Asm. G Rear Cover Asm G Rear Cover 6.0000 sec **6.0000 sec**

- $0.00 1 Asm 

# Media:

$43.52 Tool G Rear Cover First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $10.75 P.-P. Part G Rear Cover G Rear Cover, W ashed G Rear Cover, 3.0000 sec **3.0000 sec**

- $0.04 1 Asm Wa shed 

# Media:

$10.75 Tool G Rear Cover, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Wa shed DRY $41.20 P.-P. Part G Rear Cover, G Rear Cover, Mach G Rear Cover, 4.0000 sec **4.0000 sec**

- $0.01 1 Wa shed Mach 

# Media:

$41.20 Tool G Rear Cover, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Mach Machine 

# Media:



# Design Profit ®

Page 62 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity $43.52 P.-P. Part G Rear Cover, G Rear Cover, Trimmed G Rear Cover, 3.0000 sec **3.0000 sec** 3

- $0.03 1 Mach Trimmed 10.14 

# Media:

- - - Die Cast Part Trimming

- - **-** - - - $43.52 Tool G Rear Cover, Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Trimmed $70.80 P.-P. Part G Rear Cover, G Rear Cover, Casting G Rear Cover, 6.0000 sec **7.1400 sec** 7.14

- $0.09 1 Trimmed Casting 

# Media:

- - - "Aluminum Diecasting, Medium

- - **-** - - - Size and/or Moderate $70.80 Tool G Rear Cover, Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Casting $70.80 Part G Rear Cover, G Rear Cover, Alum Mtl G Rear Cover, 0.0000 sec **8.2800 sec** $0.97 $0.16 1 Casting Alum Mtl 

# Media:

- - - Raw Material Req 0.884 lbs

- - **-** - - -

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 4.5" L x 5.1" W x 1.4" H

- - **-** - - - 

# Design Profit ®

Page 63 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Rear Cover, Load Part 

# 56.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Mach $41.20 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Mach

- - - Back Face

- - **-** - - - $41.20 Material Mod. G Rear Cover, Mill Flat Med 4.0000 sec **4.0000 sec** 4 $0.00 $0.05 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Turn I/D Med 60-100 mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Material Mod. G Rear Cover, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Chamfer ID Lrg 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach 

## $41.20 Material Mod. G Rear Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Tap Hole 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 2 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 3 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach

- - - CENTER BORE

- 18.00

- **-** - - - $41.20 Material Mod. G Rear Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach


# Design Profit ®

## Page 64 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Chamfer ID 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Mach $41.20 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Mach

- - - FRONT SIDE

- 3.00

- **-** - - - $41.20 Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 3 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Mach

- - - CENTER BORE

- 10.00

- **-** - - - $41.20 Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Mach $41.20 Material Mod. G Rear Cover, Counter Bore Hole Small 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach 

## $41.20 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Part Manipulation 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Mach $41.20 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Mach

- - - SIDE MOUNTING HOLES

- 20.00

- **-** - - - $41.20 Material Mod. G Rear Cover, Bore Hole 60-100mm 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 2 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Chamfer ID 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach 

# Design Profit ®

## Page 65 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Mach $10.75 Operation G Rear Cover, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 1 Wa shed $10.75 Operation G Rear Cover, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.01 1 Wa shed $10.75 Operation G Rear Cover, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Wa shed

- - - Batch Type W asher

- 10.00

- **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $43.52 Part G Rear Cover G O-ring, Plug, Rear Cover G O-ring, Plug, 20.00 4.0000 sec **4.0000 sec** 4 $0.00 $0.05 1 Asm Rear Cover 

# Media:

$43.52 Operation G Rear Cover Set O-ring in Place 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Asm $0.00 Subassembly G Rear Cover G Plug Asm. , Rear Cover G Plug Asm. , 6.0000 sec **6.0000 sec** 6 $0.00 $0.07 1 Asm Rear Cover 

# Media:

$43.52 Tool G Rear Cover Power Tool 4.0000 sec **4.0000 sec** 4 $0.00 $0.05 1 Asm



# Design Profit ®

## Page 66 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Fastening G Rear Cover Power Screw 4.0000 sec **4.0000 sec** 4 $0.00 $0.05 1 Asm 

# Media:

$0.00 Operation G AC Pump Asm. Press part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Operation G AC Pump Asm. Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Part G AC Pump Asm. G Bolt, Front Cover to Rear G Bolt, Front 6.0000 sec **6.0000 sec** $0.00 $0.00 5 Cover to Rear 

# Media:

$0.00 Tool G AC Pump Asm. 5 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.00 1 G AC Pump Asm. 5 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 Fastening G AC Pump Asm. Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 Subassembly G AC Systems G Magnet Asm., AC Clutch G Magnet Asm., 6.0000 sec **6.0000 sec** $0.00 $0.00 1 AC Clutch 

# Media:

$0.00 Part G AC Systems G Snap-ring, AC Magnet G Snap-ring, AC 6.0000 sec **6.0000 sec** $0.08 $0.00 1 Magnet 

# Media:



# Design Profit ®

Page 67 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Tool G AC Systems Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Fastening G AC Systems Position Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 

# Media:

$0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1

## $0.00 Subassembly G AC Systems G Clutch Pully Asm G Clutch Pully 6.0000 sec **6.0000 sec**

- $0.00 1 Asm 

# Media:

$0.00 Tool G Clutch Pully First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm



# Design Profit ®

Page 70 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 P.-P. Part G Clutch Pully G Clutch Pulley G Clutch Pulley 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Asm 

# Media:

- - - PRE PAINTING MACHINING

- - **-** - - - $0.00 Tool G Clutch Pulley First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 P.-P. Part G Clutch Pulley G Clutch Pulley, Machined Final G Clutch Pulley, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Machined Final 

# Media:

$0.00 Tool G Clutch Pulley, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 G Clutch Pulley, First Fixture 0.0000 sec **0.0000 sec** Machined Final $0.00 P.-P. Part G Clutch Pulley, G Clutch Pulley, Paint G Clutch Pulley, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Machined Final Paint 

# Media:

- - - PRE PAINTING MACHINING

- - **-** - - - $0.00 Tool G Clutch Pulley, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Paint



# Design Profit ®

Page 71 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 P.-P. Part G Clutch Pulley, G Clutch Pulley, Machined G Clutch Pulley, 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Paint Machined 

# Media:

$0.00 Tool G Clutch Pulley, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Machined $0.00 Operation G Clutch Pulley, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Paint

- - - FRONT FACE

- - **-** - - - $0.00 Material Mod. G Clutch Pulley, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint

- - - OUTER DIAMETER

- - **-** - - - OUTER DIAMETER $0.00 Material Mod. G Clutch Pulley, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint

- - - CUT BELT GROVES

- - **-** - - - $0.00 Material Mod. G Clutch Pulley, Turn OD Contoured surface fins 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint

- - - INSIDE POCKET BORE

- - **-** - - - $0.00 Material Mod. G Clutch Pulley, Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint $0.00 Material Mod. G Clutch Pulley, Bore Hole 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint $0.00 Material Mod. G Clutch Pulley, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.00 1 Paint 

# Design Profit ®

## Page 72 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint

- - - SHAFT HOLE

- - **-** - - - $0.00 Material Mod. G Clutch Pulley, Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint $0.00 Material Mod. G Clutch Pulley, Bore Hole 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Paint

- - - SLOTS

- - **-** - - - $0.00 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Paint $0.00 Material Mod. G Clutch Pulley, End Mill Slot cut 1.0000 sec **1.0000 sec** $0.00 $0.00 4 Paint $0.00 Operation G Clutch Pulley, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 3 Paint $0.00 Material Mod. G Clutch Pulley, End Mill Slot cut 1.0000 sec **1.0000 sec** $0.00 $0.00 5 Paint $0.00 Operation G Clutch Pulley, CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 4 Paint 

## $0.00 Operation G Clutch Pulley, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 Paint $0.00 Operation G Clutch Pulley, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Machined Final $0.00 Material Mod. G Clutch Pulley, Paint Part 1.6000 sec **1.6000 sec** $0.00 $0.00 1 Machined Final $0.00 Operation G Clutch Pulley, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1 Machined Final $0.00 Operation G Clutch Pulley Load Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Operation G Clutch Pulley Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.00 1

- - - FRONT FACE

- - **-** - - - $0.00 Material Mod. G Clutch Pulley Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.00 1 $0.00 Operation G Clutch Pulley Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.00 1

- - - SHAFT HOLE

- - **-** - - - $0.00 Material Mod. G Clutch Pulley Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 Operation G Clutch Pulley Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Operation G Clutch Pulley Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.00 1


# Design Profit ®

## Page 73 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Part G Clutch Pully G Clutch Pully, Friction Material G Clutch Pully, 5.0000 sec **5.0000 sec** $0.00 $0.00 1 Asm Friction Material 

# Media:

$0.00 Tool G Clutch Pully Glue Bottle 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Asm $0.00 Fastening G Clutch Pully Glue in Place 2.0000 sec **2.0000 sec** $0.00 $0.00 1 Asm 

# Media:

$0.00 Operation G Clutch Pully Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Asm $0.00 Subassembly G Clutch Pully G Clutch Pulley, Bearing G Clutch Pulley, 6.0000 sec **6.0000 sec** $1.51 $0.00 1 Asm Bearing 

# Media:

$0.00 Tool G Clutch Pully Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm



# Design Profit ®

Page 74 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Fastening G Clutch Pully Press Together 3.0000 sec **3.0000 sec** $0.00 $0.00 1 Asm 

# Media:

$0.00 Tool G Clutch Pully Stamping Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $0.00 Operation G Clutch Pully Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.00 1 Asm $0.00 Material Mod. G Clutch Pully Swage 1.0000 sec **1.0000 sec** $0.00 $0.00 1 Asm 

# Media:

$0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 Part G AC Systems G Snap-ring, AC Hub G Snap-ring, AC 6.0000 sec **6.0000 sec** $0.08 $0.00 1 Hub 

# Media:

$0.00 Tool G AC Systems Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.00 1



# Design Profit ®

Page 75 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $0.00 Fastening G AC Systems Position Part 1.0000 sec **1.0000 sec** $0.00 $0.00 1 

# Media:

$0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.00 1

- - - ** DW arner ** Complete to End

- - **-** - - - $0.00 Part G AC Systems G Shim, Clutch Hub G Shim, Clutch 6.0000 sec **6.0000 sec** $0.00 $0.00 2 Hub 

# Media:

$0.00 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.00 2 

# Media:

## $0.00 Subassembly G AC Systems G Clutch Hub Asm G Clutch Hub 6.0000 sec **6.0000 sec**

- $0.00 1 Asm 

# Media:

$0.00 Tool G Clutch Hub First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $0.00 Part G Clutch Hub G Clutch Hub, Rivet Pin, M5 G Clutch Hub, 3.0000 sec **3.0000 sec** $0.00 $0.00 3 Asm Rivet Pin, M5 

# Media:



# Design Profit ®

Page 77 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 P.-P. Part G Clutch Hub G Clutch Hub, Isolator, Painted G Clutch Hub, 6.0000 sec **6.0000 sec**

- $0.00 1 Asm Asm Isolator, Painted Asm 

# Media:

$42.18 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Painted Asm

- - - Spray

- - **-** - - - $16.39 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Insert G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Isolator, Painted Molded Asm Isolator, Insert Asm Molded Asm 

# Media:

$16.39 Tool G Clutch Hub, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Insert ton Molded Asm $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.01 1 Isolator, Insert Wa shed Isolator, Inner, Molded Asm Wa shed 

# Media:

$20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Wa shed


# Design Profit ®

## Page 78 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Isolator, Inner, Deburred Isolator, Inner, Wa shed Deburred 

# Media:

$42.18 Tool G Clutch Hub, Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Deburred $19.15 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Isolator, Inner, Machined Isolator, Inner, Deburred Machined 

# Media:

$19.15 Tool G Clutch Hub, CNC Turning 2 Axis SL-10, Odd 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Form Machined 

# Media:



# Design Profit ®

## Page 79 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $15.50 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Isolator, Inner, Stamped Isolator, Inner, Machined Stamped 

# Media:

x $15.50 Tool G Clutch Hub, Stamping Press 0-60 Ton 

# 0.70 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Stamped

x $15.50 Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 0.0000 sec **0.7000 sec** 0.7 $0.13 $0.00 1 Isolator, Inner, Stell Isolator, Inner, Stamped Steel 

# Media:

- - - Blank weight 0.242 lbs

- - **-** - - -

- - - Press Size 60 Ton, Progressive

- - **-** - - -

- - - Part Size (60.2mm Diam by

- - **-** - - - 12.2mm H)

x $19.15 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Isolator, Inner, Machined

x $19.15 Operation G Clutch Hub, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Isolator, Inner, Machined

x $19.15 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Isolator, Inner, Machined

x $19.15 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 Isolator, Inner, Machined

- - - Combo Tool Used: Drill & Tap

- 22.00

- **-** - - - 

# Design Profit ®

## Page 80 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $19.15 Material Mod. G Clutch Hub, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 3 Isolator, Inner, Machined

x $19.15 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Isolator, Inner, Machined

x $19.15 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Isolator, Inner, Machined

x $19.15 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Isolator, Inner, Machined 

# Debur 8.00

- - - Batch

- - **-** - - -
x $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Isolator, Inner, Deburred

x $42.18 Material Mod. G Clutch Hub, Debur/Tumble 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Isolator, Inner, Deburred

x $42.18 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Isolator, Inner, 

## Deburred

- - - In-Line W asher

- 18.00

- **-** - - -
x $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Isolator, Inner, Wa shed

x $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 Isolator, Inner, Wa shed

x $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Isolator, Inner, Wa shed

x $16.39 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Isolator, Insert 3 Molded Asm

# Design Profit ®

Page 81 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 5.0000 sec **5.0000 sec** 5

- $0.02 1 Isolator, Insert Wa shed Isolator, Outer, Molded Asm Wa shed 

# Media:

$20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Outer, Wa shed $42.18 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Isolator, Outer, Deburred Isolator, Outer, Wa shed Deburred 

# Media:

$42.18 Tool G Clutch Hub, Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Outer, Deburred $15.50 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Isolator, Outer, Stamped Isolator, Outer, 0.70 Deburred Stamped 

# Media:

x $15.50 Tool G Clutch Hub, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Outer, Stamped

x $15.50 Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 0.0000 sec **0.7000 sec** 0.7 $0.17 $0.00 1 Isolator, Outer, Steel Isolator, Outer, Stamped Steel 

# Design Profit ®

Page 82 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Blank weight 0.307 lbs

- - **-** - - -

- - - Press Size 60 Ton, Progressive

- - **-** - - -

- - - Part Size (100mm Diam by 13mm

- - **-** - - - H)

- - - Batch

- - **-** - - -
x $42.18 Operation G Clutch Hub, Load Part 

# 11.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Isolator, Outer, Deburred

x $42.18 Material Mod. G Clutch Hub, Debur/Tumble 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Isolator, Outer, Deburred

x $42.18 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Isolator, Outer, Deburred

- - - In-Line W asher

- 13.00

- **-** - - -
x $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Isolator, Outer, Wa shed

x $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 Isolator, Outer, Wa shed



## x $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Isolator, Outer, Wa shed

x $16.39 Operation G Clutch Hub, Load Part 

# 5.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.01 1 Isolator, Insert Molded Asm

x $16.39 Part G Clutch Hub, G Clutch Hub, Isolator, SBR G Clutch Hub, 0.0000 sec **33.0300 sec** $0.09 $0.15 1 Isolator, Insert Isolator, SBR Molded Asm 

# Media:



# Stam p 33.03

x $16.39 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Isolator, Insert Molded Asm

- - - Raw Material Req 0.081 lbs

- - **-** - - - 

# Design Profit ®

Page 83 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Paint**  **Score Cost**  **(Total)**

- - - 6 Cavity Mold

- - **-** - - -

- - - Box Size 83mm Diam x 13mm H

- - **-** - - - $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Isolator, Painted Asm $42.18 Operation G Clutch Hub, Paint Part Small 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Isolator, Painted Asm $42.18 Tool G Clutch Hub, Oven 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Painted Asm

- - - This Oven time is for a small

- - **-** - - - Batch part $42.18 Operation G Clutch Hub, Paint Oven Cure 60.0000 sec **60.0000 sec** 60 $0.00 $0.70 1 Isolator, Painted Asm $42.18 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Isolator, Painted Asm $0.00 Part G Clutch Hub G Clutch Hub, W asher, M5 G Clutch Hub, 4.0000 sec **4.0000 sec** 4 $0.00 $0.00 3 Asm Wa sher, M5 

# Media:

$42.18 P.-P. Part G Clutch Hub G Clutch Hub, Face G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.00 1 Asm Face 

# Media:

$42.18 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face

- - - Spray

- - **-** - - - 

# Design Profit ®

Page 84 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Face, W ashed G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Face Face, W ashed 

# Media:

$20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face, W ashed

x $42.18 P.-P. Part G Clutch Hub, G Clutch Hub, Face, Deburred G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Face, W ashed Face, Deburred 

# Media:

x $42.18 Tool G Clutch Hub, Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 G Clutch Hub, Deburing Equipment 0.0000 sec **0.0000 sec** Face, Deburred

x $19.15 P.-P. Part G Clutch Hub, G Clutch Hub, Face, Machined G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Face, Deburred Face, Deburred-1 

# Media:

x $19.15 Tool G Clutch Hub, CNC Turning 2 Axis SL-10, Odd 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face, Machined Form 

# Media:



# Design Profit ®

Page 85 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $42.91 P.-P. Part G Clutch Hub, G Clutch Hub, Face, Stamped G Clutch Hub, 2.00 3.0000 sec **3.0000 sec** 3

- $0.02 1 Face, Machined Face, Stamped 

# Media:

x $42.91 Tool G Clutch Hub, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face, Stamped

x $42.91 Part G Clutch Hub, G Clutch Hub, Face, Steel G Clutch Hub, 0.0000 sec **2.0000 sec** 2 $0.64 $0.02 1 Face, Stamped Face, Steel 

# Media:

- - - Blank weight 1.167 lbs

- - **-** - - - Blank weight 1.167 lbs

- - - Press Size 400 Ton Progressive

- - **-** - - -

- - - Part Size 108 mm Diam by

- - **-** - - - 4.7mm H

x $19.15 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Face, Machined

x $19.15 Operation G Clutch Hub, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Face, Machined

x $19.15 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Face, Machined

x $19.15 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 Face, Machined

- - - Counterbore Rivit Relief

- 18.00

- **-** - - - 

# Media:



# Design Profit ®

Page 86 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $19.15 Material Mod. G Clutch Hub, Counter Bore Hole Small 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Face, Machined

x $19.15 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Face, Machined

x $19.15 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Face, Machined

x $19.15 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Face, Machined

- - - Batch

- - **-** - - -
x $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Face, Deburred $42.18 Material Mod. G Clutch Hub, Debur/Tumble 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Face, Deburred

x $42.18 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Face, Deburred

- - - In-Line W asher

- 13.00

- **-** - - -
x $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Face, W ashed

x $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 Face, W ashed



## x $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Face, W ashed

x $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Face

x $42.18 Operation G Clutch Hub, Paint Part Small 3.0000 sec **3.0000 sec** 3 $0.00 $0.04 1 Face

x $42.18 Tool G Clutch Hub, Oven 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face

- - - This Oven time is for a small

- - **-** - - - Batch part $42.18 Operation G Clutch Hub, Paint Oven Cure 

# 71.00 60.0000 sec **60.0000 sec** 60 $0.00 $0.70 1 Face $42.18 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Face

- - - 3 Rivets Swaged at Once

- - **-** - - - $0.00 Material Mod. G Clutch Hub Swage 1.0000 sec **1.0000 sec** $0.00 $0.00 1 Asm

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 87 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $37.60 P.-P. Part G Clutch Hub G Clutch Hub, Splined Hub, G Clutch Hub, 6.0000 sec **6.0000 sec**

- $0.00 1 Asm Painted Splined Hub, Painted 

# Media:

x $37.60 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, Painted

- - - Spray

- - **-** - - -
x $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Splined Hub, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.03 1

P.-P. Part G Clutch Hub, G Clutch Hub, Splined Hub, G Clutch Hub, 3.0000 sec **3.0000 sec**

Splined Hub, Wa shed Splined Hub, Painted Wa shed 

# Media:

x $20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, Wa shed



# Design Profit ®

Page 88 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $37.60 P.-P. Part G Clutch Hub, G Clutch Hub, Splined Hub, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Splined Hub, Broached Splined Hub, Wa shed Broached 

# Media:

x $37.60 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, Broached

x $30.84 P.-P. Part G Clutch Hub, G Clutch Hub, Splined Hub, CNC G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.03 1 Splined Hub, Turned Splined Hub, Broached CNC Turned 

# Media:

x $30.84 Tool G Clutch Hub, CNC Turning 4 Axis SL-10, 1.75 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, bar CNC Turned 

# Media:

- - - Includes Bar Feeder

- - **-** - - - 

# Media:



# Design Profit ®

Page 89 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $30.84 Part G Clutch Hub, G Clutch Hub, Center Hub, G Clutch Hub, 3.0000 sec **3.0000 sec** 3 $0.39 $0.03 1 Splined Hub, Splined, Steel Bar Center Hub, CNC Turned Splined, Steel Bar 3.00 

# Media:

- - - Bar Stock, 45mm Diam x 19mm

- - **-** - - - H, 0.523 LB

- - - Finished Part, 45mm Diam x

- - **-** - - - 179mm H

- - - Machine Part to Part Mating Face

- - **-** - - - 

# Media:

x $30.84 Material Mod. G Clutch Hub, Turn end face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, CNC Turned

- - - Drill Shaft Mating Hole

- 8.00

- **-** - - - 

# Media:

x $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Splined Hub, CNC Turned


# Design Profit ®

Page 90 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Drill 3 M6 Holes

- 7.00

- **-** - - - 

# Media:

x $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Splined Hub, CNC Turned

x $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Splined Hub, CNC Turned

- - - Drill 3 3.75mm Holes

- 7.00

- **-** - - - 

# Media:

x $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 3 Splined Hub, CNC Turned

x $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 2 Splined Hub, CNC Turned



# Design Profit ®

## Page 91 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Machine Shaft Hub Portion

- 10.00

- **-** - - - 

# Media:

x $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, CNC Turned

x $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, CNC Turned

- - - Cut Piece from Bar with Parting

- 8.00

- **-** - - - Cut Piece from Bar with Parting Tool

- - - Grab Turned Piece with 2nd

- - **-** - - - Chuck Head

x $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, CNC Turned

x $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Splined Hub, CNC Turned

- - - Chamfer Hub at Parting Area

- 11.00

- **-** - - - 

# Media:



# Design Profit ®

## Page 92 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** 5 $0.00 $0.04 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, CNC Turned

x $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Splined Hub, CNC Turned

x $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, CNC Turned

x $30.84 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Splined Hub, Broach 

# 13.50 CNC Turned

x $37.60 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 1 $0.00 $0.03 1 Splined Hub, Broached

x $37.60 Operation G Clutch Hub, Clamp Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Splined Hub, Broached



## x $37.60 Material Mod. G Clutch Hub, Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec** 1.5 $0.00 $0.02 1 Splined Hub, Broached

x $37.60 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** 1 $0.00 $0.01 1 Splined Hub, Broached

x $37.60 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, Broached

- - - In-Line W asher

- 13.00

- **-** - - -
x $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Splined Hub, Wa shed

x $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 Splined Hub, Wa shed

x $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Splined Hub, Wa shed

x $37.60 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Splined Hub, Painted

# Design Profit ®

Page 93 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $37.60 Operation G Clutch Hub, Paint Part Small 

# 65.00 3.0000 sec **3.0000 sec** 3 $0.00 $0.03 1 Splined Hub, Painted

x $37.60 Tool G Clutch Hub, Oven 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, Painted

- - - This Oven time is for a small

- - **-** - - - Batch part

x $37.60 Operation G Clutch Hub, Paint Oven Cure 60.0000 sec **60.0000 sec** 60 $0.00 $0.63 1 Splined Hub, Painted

x $37.60 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.02 1 Splined Hub, Assembly 

# 25.00
Painted

x $0.00 Operation G Clutch Hub Align to Base 2.0000 sec **2.0000 sec** 2 $0.00 $0.00 1 Asm

x $0.00 Part G Clutch Hub G Clutch Hub, Rivet Pin, M6 G Clutch Hub, 7.0000 sec **7.0000 sec** 7 $0.00 $0.00 3 Asm Rivet Pin, M6 

# Media:

- - - 3 Rivets Swaged at Once

- - **-** - - -
x $0.00 Material Mod. G Clutch Hub Swage 1.0000 sec **1.0000 sec** 1 $0.00 $0.00 1 Asm

x $0.00 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** 1 $0.00 $0.00 1 

# Media:

# Design Profit ®

Page 94 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $0.00 Part G AC Systems G Bolt, Clutch Hub G Bolt, Clutch 6.0000 sec **6.0000 sec** 6 $0.00 $0.00 1 Hub 

# Media:

x $0.00 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** 4 $0.00 $0.00 1

x $0.00 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** 4 $0.00 $0.00 1 

# Media:



# Design Profit ®

Page 95 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $50.58 P.-P. Part G AC Systems G Clutch Hub, Cover, Molded G Clutch Hub, 6.0000 sec **6.0000 sec**

- $0.00 1 Cover, Molded 

# Media:

x $50.58 Tool G Clutch Hub, Inj Molding Machine 400-800 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover, Molded

x $50.58 Part G Clutch Hub, G Clutch Hub, Cover, Material G Clutch Hub, 3.46 0.0000 sec **3.4560 sec** $0.21 $0.05 1 Cover, Molded Cover, Material 

# Media:



# Assembly 18.00

- - - Raw Material Req 0.147 lbs

- - **-** - - -

- - - 6 Cavity Mold

- - **-** - - -

- - - Box Size 120mm Dia x 23mm H

- - **-** - - -
x $0.00 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** 1 $0.00 $0.00 1 

# Media:

x $0.00 Part G AC Systems G Bolt, AC Clutch Hub Cover G Bolt, AC Clutch 6.0000 sec **6.0000 sec** 6 $0.00 $0.00 3 Hub Cover 

# Media:



# Design Profit ®

## Page 96 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $0.00 Tool G AC Systems 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** 6 $0.00 $0.00 1

x $0.00 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** 4 $0.00 $0.00 1 

# Media:

x $0.00 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** 1 $0.00 $0.00 1 $55.17 P.-P. Part G AC Systems G Bracket, AC Electrical, Zinc G Bracket, AC 7.0000 sec **7.0000 sec**

- $0.00 1 Plated Electrical, Zinc Plated 

# Media:

$55.17 Tool G Bracket, AC Anodizing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 G Bracket, AC Anodizing Equipment 0.0000 sec **0.0000 sec** Electrical, Zinc Plated 

# Media:

- - - Zinc Plating, Batched Processed

- - **-** - - -



# Design Profit ®

Page 97 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $20.81 P.-P. Part G Bracket, AC G Bracket, AC Electrical, W ashed G Bracket, AC 3.0000 sec **3.0000 sec** 3

- $0.05 1 Electrical, Zinc Electrical, Plated Wa shed 

# Media:

x $20.81 Tool G Bracket, AC Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Electrical, Wa shed

x $15.50 P.-P. Part G Bracket, AC G Bracket, AC Electrical, G Bracket, AC 3.0000 sec **3.0000 sec**

- $0.02 1 Electrical, Stamped Electrical, Wa shed Stamped 

# Media:

x $15.50 Tool G Bracket, AC Stamping Press 0-60 Ton 

# 0.60 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Electrical, Stamped

x $15.50 Part G Bracket, AC G Bracket, AC Electrical, Steel G Bracket, AC 0.0000 sec **0.6000 sec** $0.01 $0.00 1 Electrical, Electrical, Steel Stamped

- - - Blank weight 0.016 lbs

- - **-** - - -

- - - Press Size 25 Ton, Progressive

- - **-** - - -

- - - Part Size (37.8mm L, 23.4mm W

, - - **-** - - - 1.44mm H)

- - - In-Line W asher

- - **-** - - -
x $20.81 Operation G Bracket, AC Load Part 3.0000 sec **3.0000 sec** 3 $0.00 $0.02 1 Electrical, Wa shed

x $20.81 Operation G Bracket, AC Wa sh Part Medium 

# 13.00 5.0000 sec **5.0000 sec** 5 $0.00 $0.03 1 Electrical, Wa shed


# Design Profit ®

Page 98 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

x $20.81 Operation G Bracket, AC Unload Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.01 1 Electrical, Wa shed

x $55.17 Operation G Bracket, AC Load Part 

# 8.82 3.0000 sec **3.0000 sec** 3 $0.00 $0.05 1 Electrical, Zinc Plated

x $55.17 Operation G Bracket, AC Electroplate Process 0.4176 sec **1.8156 sec** 1.8156 $0.00 $0.03 1 Electrical, Zinc Plated

- - - Surface area to Plate: 1.38 Sq

- - **-** - - - Inches

x $55.17 Operation G Bracket, AC Remove Part 2.0000 sec **2.0000 sec** 2 $0.00 $0.03 1 Electrical, Zinc Plated

x $0.00 Part G AC Systems G Bolt, Bracket, AC Electrical G Bolt, Bracket, 6.0000 sec **6.0000 sec** 6 $0.00 $0.00 1 assemble AC Electrical 14.00 

# Media:

x $0.00 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** 4 $0.00 $0.00 1

x $0.00 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** 4 $0.00 $0.00 1 

# Report Totals **Count:** ##
**1,238**



# Design Profit ®

Page 99 of # Copyright 2005© Munro & Associates, Inc.

## Piece Cost

**(Total)** $0.00

- $0.00

-

$0.00

-



## $0.00

-

$0.00

## Piece Cost

**(Total)**

-

$0.00

-



## -

- $0.00

## Piece Cost

**(Total)** $0.99

$0.00

$0.00



## -

-

- $0.00

$0.00

- $0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

-

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## -

-

-

$0.55

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

## Piece Cost

**(Total)** $0.00

-

-

-

$0.00

$0.06



## -

-

- $0.00

## Piece Cost

**(Total)** $0.11

$0.00

$0.17



## $0.00

## Piece Cost

**(Total)** $0.12

$0.00

$0.00



## $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

-

-

-

$0.00

$0.00



## $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

-

$0.00

-



## $0.00

-

## Piece Cost

**(Total)** $0.00

-

$0.00



## -

$0.00

$1.08

-

-

- $0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

-

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

-

-

-

-

## Piece Cost

**(Total)**

-

$0.00

$0.27

-

-

-

$0.00

$0.00



## $0.00

$0.00

## Piece Cost

**(Total)** $0.11

$0.00

$0.17



## $0.00

## Piece Cost

**(Total)** $0.12

$0.00

## -

$0.00

$0.05

-

-

## Piece Cost

**(Total)**

-

$0.00

-

$0.00



## -

$0.00

## Piece Cost

**(Total)**

-

$0.00

-



## -

$0.00

## Piece Cost

**(Total)**

-

-

$0.00

$2.05



## -

-

-

$0.00

$0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## - $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

- 

## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

-

## Piece Cost

**(Total)**

-

$0.55

$0.00

$0.00



## $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00



## $0.00

-

-

-

$0.00

## Piece Cost

**(Total)** $0.06

-

-

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

-

-

-



## $0.00

-

$0.00

## Piece Cost

**(Total)** $0.03

-

-

-

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

-

$0.00

-

## Piece Cost

**(Total)**

-

$0.00

-

-



## $0.00

## Piece Cost

**(Total)**

-

$0.00

$0.30



## -

-

-

$0.00

$0.00

- $0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## -

-

-

$0.00

-

$0.00

-

## Piece Cost

**(Total)**

-

$0.00

-

$0.00



## $0.02

-

-

-

$0.00

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.00

$0.00

$0.00

-

$0.00

-



## -

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.04

-

-

$0.00

$0.00

$0.00

- 

## $0.00

$0.00

$0.00

$0.00

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.00

-

$0.00

$0.04

-

-

$0.00

## Piece Cost

**(Total)**

-

$0.00

-

$0.00



## -

-

-

## Piece Cost

**(Total)** $0.00

-

-

- 

## $0.00

-

-

$0.00

## Piece Cost

**(Total)** $0.86

-

-

- $0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



## $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

## Piece Cost

**(Total)**

-

-

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00



## $0.00 $0.00

-

$0.00

-

-

## Piece Cost

**(Total)**

-

$0.00

-



## $0.00

$0.04

-

-

-

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

-

$0.00

## Piece Cost

**(Total)**

-

$0.00

-



## $0.00

-

## Piece Cost

**(Total)** $0.00

$0.30

-

-

-

$0.00

$0.00

- $0.00



## - $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

-

-

-

$0.00

-

-

-

-

-

-

-

-



## -

-

-

-

-

$0.00

-

## Piece Cost

**(Total)**

-

$0.00

-

$0.00



## $0.02

-

-

-

$0.00

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-

-



## $0.00

-

-

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.04

-

-



## $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

-

$0.00

$0.00

-



## $0.00

$0.04

-

-

$0.00

-

-

-

## Piece Cost

**(Total)**

-

$0.00

-

$0.00



## -

$0.00

## Piece Cost

**(Total)**

-

-

- $0.00

-



## -

$0.00

$0.97

-

-

-

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

$0.00



## $0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00 $0.00 $0.00

$0.00 

## $0.00 $0.00

$0.08

## Piece Cost

**(Total)** $0.00

$0.00 $0.00

$0.00

## -

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00 $0.00

$0.00



## $0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

- 

## $0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00 $0.00

- $0.00 $0.00

- $0.00 $0.00 $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$1.51



## $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00



## $0.00 $0.08

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

## -

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

-

-



## $0.00

-

$0.00

## Piece Cost

**(Total)**

-

$0.00

-



## $0.00

## Piece Cost

**(Total)**

-

$0.00

$0.13



## -

-

-

$0.00

$0.00

$0.00

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00



## - $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

-



## $0.00

-

$0.00

$0.17

## Piece Cost

**(Total)**

-

-

-

- $0.00

$0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.09

$0.00

-

## Piece Cost

**(Total)**

-

- $0.00

$0.00

$0.00

-

$0.00

$0.00

$0.00



## -

$0.00

-

## Piece Cost

**(Total)**

-

$0.00

-

$0.00



## -

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.64

-



## -

-

$0.00

$0.00

$0.00

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

-

$0.00

$0.00

- $0.00

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

$0.00

-

-



## $0.00

## Piece Cost

**(Total)**

-

$0.00

-



## $0.00

-

## Piece Cost

**(Total)** $0.39

-

-

-



## $0.00

-

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.00

$0.00

-



## $0.00

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.00

$0.00

$0.00

-



## -

$0.00

$0.00

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

-

$0.00

$0.00

$0.00

$0.00



## - $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00 $0.00

## Piece Cost

**(Total)**

-

$0.00

$0.21



## -

-

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

-

$0.00



## -

## Piece Cost

**(Total)**

-

$0.00

-



## $0.00

$0.01

-

-

-

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

-

$0.00

$0.00



## $0.00 $0.00

**$12.44**

# Assembly Report

**G A C Sy**  **stems**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $83.31 Tool G AC Systems First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $35.51 Subassembly G AC Systems G AC Systems G AC 0.0000 sec 0.0000 sec

- $0.00 1SystemsInstallation $35.51 Tool G AC Systems First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $35.51 Subassembly G AC Systems G AC Pump Asm. G AC Pump Asm. 3.0000 sec 3.0000 sec

- $0.03 1 $35.51 Tool G AC Pump Asm. First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 $43.52 Subassembly G AC Pump Asm. G Center Pump Asm. G Center Pump 3.0000 sec 3.0000 sec

- $0.03 1 Asm. $43.52 Tool G Center Pump First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 Asm. $43.52 Subassembly G Center Pump G Rear Pump Housing, Asm. G Rear Pump 4.0000 sec 4.0000 sec

- $0.05 1 Asm. Housing, Asm. $43.52 Tool G Rear Pump First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing, Asm. $10.75 P.-P. Part G Rear Pump G Rear Pump Housing, W ash G Rear Pump 4.0000 sec 4.0000 sec

- $0.05 1 Housing, Asm. Housing, W ash 

## $10.75 Tool G Rear Pump Wa sher Duo 400 W ash Rinse & 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing, W ash DRY $41.20 P.-P. Part G Rear Pump G Rear Pump Housing, Machined G Rear Pump 3.0000 sec 3.0000 sec

- $0.01 1 Housing, W ash Housing, Machined $41.20 Tool G Rear Pump EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing, Machine Machined

- - - Pallet Size 300 mm square, 550

- - - - - - lb Capacity $43.52 P.-P. Part G Rear Pump G Rear Pump Housing-Trimmed G Rear Pump 4.0000 sec 4.0000 sec

- $0.05 1 Housing, Housing-Trimmed Machined #

- - - Die Cast Trimming

- - - - - - $43.52 Tool G Rear Pump Trim Press 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing-Trimmed ##### P.-P. Part G Rear Pump G Rear Pump Housing-Cast G Rear 5.0000 sec **7.1400 sec**

- $0.09 1 Housing-Trimmed Housing-Cast


# Design Profit ®

Page 1 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  ##### Tool G Rear Pump Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing-Cast ##### Part G Rear Pump G Rear Pump Housing, Alum G Rear Pump 0.0000 sec **8.7700 sec** $0.99 $0.28 1 Housing-Cast Matl Housing, Alum Matl

- - - Raw Material Req 0.904 lbs

- - **-** - - -

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 4.4" L x 5.2" W x 1" H

- - **-** - - - $41.20 Operation G Rear Pump Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined $41.20 Operation G Rear Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined

- - - Front Face

- - **-** - - - $41.20 Material Mod. G Rear Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 1



## Material Mod. G Rear Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec**

Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Cut Groove Large 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Chamfer OD 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing, Machined 

# Design Profit ®

Page 2 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Housing, Machined $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** $0.00 $0.03 5 Housing, Machined $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1



## Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec**

Housing, Machined

- - - Step multi-tool

- - **-** - - - $41.20 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Chamfer Bolt Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined 

# Design Profit ®

## Page 3 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Rear Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Chamfer Bolt Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Material Mod. G Rear Pump Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined

- - - Center Bore

- - **-** - - - $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined 

## $41.20 Material Mod. G Rear Pump Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Rear Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Rear Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined $41.20 Operation G Rear Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined

- - - Back Face

- - **-** - - - $41.20 Material Mod. G Rear Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined


# Design Profit ®

Page 4 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Rear Pump Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Rear Pump Chamfer Bolt Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing, Machined

- - - Dual Angle Chamfer on 5 Bore

- - **-** - - - 

## Dual Angle Chamfer on 5 Bore Holes $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Rear Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined

- - - Combo Tool Dual Chamfer

- - **-** - - - $41.20 Material Mod. G Rear Pump Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing, Machined $41.20 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Rear Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Rear Pump Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined


# Design Profit ®

## Page 5 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $10.75 Operation G Rear Pump Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Housing, W ash $10.75 Operation G Rear Pump Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Housing, W ash $10.75 Operation G Rear Pump Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Housing, W ash

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $0.00 Subassembly G Rear Pump G Bearing, Needle, AC Pump G Bearing, 5.0000 sec **5.0000 sec** $0.55 $0.06 1 Housing, Asm. Needle, AC Pump $43.52 Tool G Rear Pump Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Asm. $43.52 Fastening G Rear Pump Press Together 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm. $43.52 Operation G Rear Pump Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Asm. $43.52 Material Mod. G Rear Pump Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Asm. $43.52 Part G Rear Pump G Dowel, Small, Rear Housing G Dowel, Small, 6.0000 sec **6.0000 sec** $0.02 $0.07 3 

## G Rear Pump G Dowel, Small, Rear Housing G Dowel, Small, 6.0000 sec **6.0000 sec** Housing, Asm. Rear Housing $43.52 Tool G Rear Pump Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm. $43.52 Operation G Rear Pump Press part 3.0000 sec **3.0000 sec** $0.00 $0.04 3 Housing, Asm. $43.52 Operation G Rear Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Asm. $43.52 Part G Rear Pump G O-Ring, Housing, AC Pump G O-Ring, 7.0000 sec **7.0000 sec** $0.06 $0.08 1 Housing, Asm. Housing, AC Pump $43.52 Operation G Rear Pump Set O-ring in Place 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Asm. $43.52 Operation G Rear Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm. $43.52 Tool G Rear Pump Label Engraver 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Asm. $43.52 Operation G Rear Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm.


# Design Profit ®

Page 6 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Material Mod. G Rear Pump Engrave 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Housing, Asm. $43.52 Part G Rear Pump Small- Self-Adhesive, Printed, Small- 12.0000 sec **12.0000 sec** $0.10 $0.15 1 Housing, Asm. Label Self-Adhesive, Printed, Label $43.52 Fastening G Rear Pump Apply Label 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm. $43.52 Operation G Rear Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Asm. $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Large G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.11 $0.07 1 Asm. Large $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $0.00 Subassembly G Center Pump G Thrust Bearing, Shaft G Thrust Bearing, 6.0000 sec **6.0000 sec** $0.17 $0.07 1 Asm. Shaft $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Small G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.12 $0.07 1 Asm. Small $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $35.51 Subassembly G Center Pump G Shaft and Swash Plate Asm. G Shaft and 6.0000 sec **6.0000 sec**

- $0.07 1



## Subassembly G Center Pump G Shaft and Swash Plate Asm. G Shaft and 6.0000 sec **6.0000 sec**

Asm. Swash Plate Asm. $35.51 Tool G Shaft and First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Swash Plate Asm. $10.75 P.-P. Part G Shaft and G Shaft, AC Pump G Shaft, AC 3.0000 sec **3.0000 sec**

- $0.03 1 Swash Plate Pump Asm. $10.75 Tool G Shaft, AC Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Pump DRY $44.85 P.-P. Part G Shaft, AC G Shaft, AC Pump, W ash G Shaft, AC 3.0000 sec **3.0000 sec**

- $0.01 1 Pump Pump, W ash $44.85 Tool G Shaft, AC First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Pump, W ash $42.68 P.-P. Part G Shaft, AC G Shaft, AC Pump, Trimmed G Shaft, AC 3.0000 sec **3.0000 sec**

- $0.04 1 Pump, W ash Pump, Trimmed $42.68 Tool G Shaft, AC CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Pump, Trimmed Lathe - Auto Load

- - - Includes Bar Feeder

- - **-** - - - 

# Design Profit ®

## Page 7 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.68 Part G Shaft, AC G Shaft, AC Pump, Bar Stock G Shaft, AC 0.0000 sec **0.0000 sec** $0.70 $0.00 1 Pump, Trimmed Pump, Bar Stock

- - - Bar stock weight .70 lbs.

- - **-** - - -

- - - Box size of finished part 0.72mm

- - **-** - - - Dia x 160mm $42.68 Operation G Shaft, AC Feed Bar Stock 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Pump, Trimmed

- - - Turn maximum full length

- - **-** - - - maximum OD $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .64 OD half length

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .57 OD 1/3 length

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1



## Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec**

Pump, Trimmed

- - - Turn .47" OD x 1" length

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .64 OD x 1" length

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .67 OD

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .70 OD

- - **-** - - - 

# Design Profit ®

Page 8 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .55 OD

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .63 OD

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .70 OD

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .68 OD

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 

## Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .64 OD

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed

- - - Turn .62 OD

- - **-** - - - $42.68 Material Mod. G Shaft, AC Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 7 Pump, Trimmed $42.68 Material Mod. G Shaft, AC Turn I/D Med 60-100 mm 2.0000 sec **2.0000 sec** $0.00 $0.02 7 Pump, Trimmed $42.68 Operation G Shaft, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Pump, Trimmed


# Design Profit ®

Page 9 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.68 Material Mod. G Shaft, AC Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Pump, Trimmed $42.68 Material Mod. G Shaft, AC Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Material Mod. G Shaft, AC Roll splines small 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Operation G Shaft, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Pump, Trimmed $42.68 Material Mod. G Shaft, AC Cut to Length lrg 4-6 inch 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Pump, Trimmed $42.68 Operation G Shaft, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Operation G Shaft, AC CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Pump, Trimmed 

## $42.68 Operation G Shaft, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Pump, Trimmed $42.68 Material Mod. G Shaft, AC Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Operation G Shaft, AC Reposition Cutting Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Material Mod. G Shaft, AC Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Pump, Trimmed $42.68 Operation G Shaft, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Pump, Trimmed $42.68 Material Mod. G Shaft, AC Roll splines small 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $42.68 Operation G Shaft, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Pump, Trimmed $10.75 Operation G Shaft, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Pump $10.75 Operation G Shaft, AC Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Pump 

# Design Profit ®

## Page 10 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $10.75 Operation G Shaft, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Pump

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $44.85 P.-P. Part G Shaft and G Swash Plate, AC Pump G Swash Plate, 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Swash Plate AC Pump Asm. $44.85 Tool G Swash Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump $44.85 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump $44.85 Operation G Swash Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump $44.85 Material Mod. G Swash Plate, Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec** $0.00 $0.02 1 AC Pump

- - - 1 W ash Cycles thru machining

- - **-** - - - $44.85 Operation G Swash Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 AC Pump $44.85 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump 

## $44.85 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump $44.85 Operation G Swash Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.06 1 AC Pump $44.85 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump $35.51 Tool G Shaft and Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Swash Plate Asm. $35.51 Fastening G Shaft and Press Together 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Swash Plate Asm.

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 11 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $43.52 Subassembly G Center Pump G Piston Asm. AC Compressor G Piston Asm. 6.0000 sec **6.0000 sec**

- $0.07 5 Asm. AC Compressor $43.52 Tool G Piston Asm. First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 5 AC Compressor $10.75 P.-P. Part G Piston Asm. G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec**

- $0.04 5 AC Compressor Wa shed Compressor, Wa shed $10.75 Tool G Piston, AC Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, DRY Wa shed $27.47 P.-P. Part G Piston, AC G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec**

- $0.01 5 Compressor, Machine Compressor, Wa shed Machine $27.47 Tool G Piston, AC CNC Turning 4 Axis SL-10, Odd 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, Form Machine $43.52 P.-P. Part G Piston, AC G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec**

- $0.02 5



## P.-P. Part G Piston, AC G Piston, AC Compressor, G Piston, AC 3.0000 sec **3.0000 sec**

Compressor, Trimmed Compressor, Machine Trimmed $43.52 Tool G Piston, AC Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, Trimmed $70.80 P.-P. Part G Piston, AC G Piston, AC Compressor, Cast G Piston, AC 5.0000 sec **6.1600 sec**

- $0.07 5 Compressor, Compressor, Trimmed Cast $70.80 Tool G Piston, AC Die Casting 0 - 500 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 5 Compressor, Cast $70.80 Part G Piston, AC G Piston, AC Compressor, Alum G Piston, AC 0.0000 sec **3.9700 sec** $0.22 $0.08 5 Compressor, Mtl Compressor, Cast Alum Mtl

- - - Raw Material Req 0.196 lbs

- - **-** - - -

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 3" L x 1.22" W x 1" H

- - **-** - - -



# Design Profit ®

Page 12 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $27.47 Operation G Piston, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine

- - - END FACES

- - **-** - - - $27.47 Material Mod. G Piston, AC Turn End Face 30-60mm 4.0000 sec **4.0000 sec** $0.00 $0.03 5 Compressor, Machine $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine 

## $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Turn End Face 30-60mm 4.0000 sec **4.0000 sec** $0.00 $0.03 5 Compressor, Machine $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Compressor, Machine

- - - OUTSIDE FEATURES

- - **-** - - - $27.47 Material Mod. G Piston, AC Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Chamfer OD 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Compressor, Machine


# Design Profit ®

Page 13 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Chamfer OD 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Compressor, Machine

- - - SPECIAL KNURLED ENDS

- - **-** - - - $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Knurl OD 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Compressor, Machine 

## $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Compressor, Machine $27.47 Operation G Piston, AC Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Operation G Piston, AC Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Knurl OD 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Compressor, Machine

- - - INSIDE FEATURES

- - **-** - - -

- - - SQUARE PADS

- - **-** - - - $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 10 Compressor, Machine 

# Design Profit ®

Page 14 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 10 Compressor, Machine

- - - BALL SOCKETS

- - **-** - - - $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 10 Compressor, Machine $27.47 Operation G Piston, AC Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 5 Compressor, Machine $27.47 Material Mod. G Piston, AC Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.00 10 Compressor, Machine $27.47 Operation G Piston, AC Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Compressor, Machine 

## $27.47 Operation G Piston, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 5 Compressor, Machine $10.75 Operation G Piston, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 5 Compressor, Wa shed $10.75 Operation G Piston, AC Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 5 Compressor, Wa shed $10.75 Operation G Piston, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 5 Compressor, Wa shed

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 15 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $16.39 P.-P. Part G Piston Asm. G Seal, Piston, AC Compressor G Seal, Piston, 6.0000 sec **6.0000 sec**

- $0.07 10 AC Compressor AC Compressor

- - - "Injection Molding, Small Size

- - **-** - - - and/or Low Complexi $16.39 Tool G Seal, Piston, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 10 AC Compressor ton $16.39 Part G Seal, Piston, G Seal, Piston, AC Compressor, G Seal, Piston, 0.0000 sec **0.6110 sec** $0.03 $0.00 10 AC Compressor Teflon Mtl AC Compressor, Teflon Mtl

- - - Raw Material Req 0.004 lbs from

- - **-** - - - Cost Sheet

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 33.64mm Dia x 5.71mm

- - **-** - - - H $43.52 Operation G Piston Asm. Set O-ring in Place 2.0000 sec **2.0000 sec** $0.00 $0.02 10 AC Compressor 

## $43.52 Operation G Piston Asm. Press part 3.0000 sec **3.0000 sec** $0.00 $0.04 5 AC Compressor $0.00 P.-P. Part G Center Pump G Bearing, Swash Plate to Piston G Bearing, 6.0000 sec **6.0000 sec** $0.00 $0.07 10 Asm. Swash Plate to Piston $43.52 Operation G Center Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 10 Asm. $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Large G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.11 $0.07 1 Asm. Large $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $0.00 Subassembly G Center Pump G Thrust Bearing, Shaft G Thrust Bearing, 6.0000 sec **6.0000 sec** $0.17 $0.07 1 Asm. Shaft $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $0.00 P.-P. Part G Center Pump G Spacer, Shaft, Small G Spacer, Shaft, 6.0000 sec **6.0000 sec** $0.12 $0.07 1 Asm. Small $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm.

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 16 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 17 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $15.50 P.-P. Part G Center Pump G Gasket, Pump Housing G Gasket, Pump 6.0000 sec **6.0000 sec**

- $0.07 1 Asm. Housing $15.50 Tool G Gasket, Pump Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing $15.50 Part G Gasket, Pump G Gasket, Pump Housing, G Gasket, Pump 0.0000 sec **0.7000 sec** $0.05 $0.00 1 Housing Material Housing, Material

- - - Blank weight 0.091 lbs

- - **-** - - -

- - - Part Size after stamping (4.62"W

- - **-** - - - 5.2"L 0.0185"H)

- - - Next sub-asm NOT ANALYZED

- - **-** - - - YET 01-22-10 

## $43.52 Operation G Center Pump Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $43.52 Subassembly G Center Pump G Front Pump Housing, Asm G Front Pump 4.0000 sec **4.0000 sec**

- $0.05 1 Asm. Housing, Asm $43.52 Tool G Front Pump First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Asm $10.75 P.-P. Part G Front Pump G Front Pump Housing, W ash G Front Pump 3.0000 sec **3.0000 sec**

- $0.04 1 Housing, Asm Housing, W ash $10.75 Tool G Front Pump Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, W ash DRY $41.20 P.-P. Part G Front Pump G Front Pump Housing, G Front Pump 4.0000 sec **4.0000 sec**

- $0.01 1 Housing, W ash Machined Housing, Machined $41.20 Tool G Front Pump EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Machine Machined

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity


# Design Profit ®

Page 18 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 P.-P. Part G Front Pump G Front Pump Housing, Trimmed G Front Pump 4.0000 sec **4.0000 sec**

- $0.05 1 Housing, Housing, Machined Trimmed $43.52 Tool G Front Pump Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Trimmed ##### P.-P. Part G Front Pump G Front Pump Housing, Cast G Front Pump 4.0000 sec **29.8000 sec**

- $0.36 1 Housing, Housing, Raw Trimmed Material

- - - "Aluminum Diecasting, Medium

- - **-** - - - Size and/or Moderate ##### Tool G Front Pump Die Casting 1000-1800 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Cast ##### Part G Front Pump G Front Pump Housing, Alum Mtl G Front Pump 0.0000 sec **11.2300 sec** $2.05 $0.61 1 Housing, Cast Housing, Alum Mtl

- - - Raw Material Req 1.86375 lbs

- - **-** - - - from Cost Sheet

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 5.85mm L x 5.54mm W

- - **-** - - - x 2.52mm H $41.20 Operation G Front Pump Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1



## Operation G Front Pump Load Part 3.0000 sec **3.0000 sec**

Housing, Machined $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined

- - - Front Face

- - **-** - - - $41.20 Material Mod. G Front Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined



# Design Profit ®

Page 19 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Pump Cut Groove Large 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Chamfer OD 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 5



## Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec**

Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** $0.00 $0.03 5 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined

- - - Step multi-tool

- - **-** - - - $41.20 Material Mod. G Front Pump Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing, Machined 

# Design Profit ®

## Page 20 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Material Mod. G Front Pump Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined

- - - Center Bore

- - **-** - - - $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined 

## $41.20 Material Mod. G Front Pump Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined

- - - Back Face

- - **-** - - - $41.20 Material Mod. G Front Pump Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined


# Design Profit ®

Page 21 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Pump Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1



## Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec**

Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Material Mod. G Front Pump Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined


# Design Profit ®

## Page 22 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Pump Tap Hole 0.5000 sec **0.5000 sec** $0.00 $0.01 3 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined

- - - Dual Angle Chamfer on 5 Bore

- - **-** - - - Holes

- - - Combo Tool Dual Chamfer

- - **-** - - - $41.20 Material Mod. G Front Pump Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing, Machined $41.20 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing, Machined

- - - Interior Angle Hole

- - **-** - - - $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined 

## $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined

- - - Port Face

- - **-** - - - $41.20 Material Mod. G Front Pump Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined


# Design Profit ®

Page 23 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Tap Hole 0.5000 sec **0.5000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1



## Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec**

Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined


# Design Profit ®

## Page 24 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined

- - - Mounting Holes

- - **-** - - - $41.20 Material Mod. G Front Pump Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $41.20 Operation G Front Pump Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Machined $41.20 Material Mod. G Front Pump Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing, Machined $41.20 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined 

## $41.20 Operation G Front Pump Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $10.75 Operation G Front Pump Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Housing, W ash $10.75 Operation G Front Pump Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Housing, W ash $10.75 Operation G Front Pump Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Housing, W ash

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $0.00 Subassembly G Front Pump G Bearing, Needle, AC Pump G Bearing, 5.0000 sec **5.0000 sec** $0.55 $0.06 1 Housing, Asm Needle, AC Pump $43.52 Tool G Front Pump Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Asm $43.52 Fastening G Front Pump Press Together 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm 

# Design Profit ®

Page 25 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Operation G Front Pump Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Asm $43.52 Material Mod. G Front Pump Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Asm $43.52 Part G Front Pump G Dowel, Large Front Housing G Dowel, Large 6.0000 sec **6.0000 sec** $0.00 $0.07 2 Housing, Asm Front Housing $43.52 Tool G Front Pump Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm $43.52 Operation G Front Pump Press part 3.0000 sec **3.0000 sec** $0.00 $0.04 2 Housing, Asm $43.52 Operation G Front Pump CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Asm $43.52 Part G Front Pump G O-Ring, Housing, AC Pump G O-Ring, 7.0000 sec **7.0000 sec** $0.06 $0.08 1 Housing, Asm Housing, AC Pump $43.52 Operation G Front Pump Set O-ring in Place 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Asm $43.52 Operation G Front Pump Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm $43.52 Tool G Front Pump Label Engraver 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Asm $43.52 Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1



## Operation G Front Pump Clamp Part 3.0000 sec **3.0000 sec**

Housing, Asm $43.52 Material Mod. G Front Pump Engrave 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Housing, Asm $43.52 Part G Front Pump Small- Self-Adhesive, Printed, Small- 12.0000 sec **12.0000 sec** $0.10 $0.15 1 Housing, Asm Label Self-Adhesive, Printed, Label $43.52 Fastening G Front Pump Apply Label 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Asm $43.52 Operation G Front Pump Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Asm $43.52 Part G Center Pump G Bolt, Front to Rear Housing G Bolt, Front to 6.0000 sec **6.0000 sec** $0.04 $0.07 3 Asm. Rear Housing $43.52 Tool G Center Pump 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Asm. $43.52 Fastening G Center Pump Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Asm.

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 26 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 27 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 28 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $20.81 P.-P. Part G AC Pump Asm. G Steel Valve, AC Pump G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.06 1 AC Pump $20.81 Tool G Steel Valve, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump

- - - Completed check of analysis -

- - **-** - - - 1/26/10 - do

- - - In-Line W asher

- - **-** - - - $42.18 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.03 1 AC Pump Deburred AC Pump, 

## Deburr-1 $42.18 Tool G Steel Valve, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Deburred $42.91 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.07 1 AC Pump, Stamped AC Pump, Deburred stamped $42.91 Tool G Steel Valve, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Stamped $42.91 Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 0.0000 sec **1.7000 sec** $0.03 $0.02 1 AC Pump, Material AC Pump, Stamped Material

- - - Blank weight 0.067 lbs

- - **-** - - -

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia, 0.012" Thick)


# Design Profit ®

Page 29 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump, Deburred $42.18 Material Mod. G Steel Valve, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump, Deburred $42.18 Operation G Steel Valve, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump, Deburred $20.81 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 AC Pump $20.81 Operation G Steel Valve, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 AC Pump $20.81 Operation G Steel Valve, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 AC Pump $35.51 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.02 1

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing $20.81 Subassembly G AC Pump Asm. G Valve Plate, Front Cover G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.06 1 Front Cover $20.81 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Front Cover

- - - Analysis checked - DO - 1/26/10

- - **-** - - - $10.75 P.-P. Part G Valve Plate, G Valve Plate, Base, Front G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Front Cover Base, Front $10.75 Tool G Valve Plate, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, Front DRY

- - - Analysis checked - DO - 1/26/10

- - **-** - - - $31.33 P.-P. Part G Valve Plate, G Valve Plate, Base, W ash, , G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.01 1 Base, Front Front Base, W ash, Front $31.33 Tool G Valve Plate, EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, W ash, , Machine Front $42.91 P.-P. Part G Valve Plate, G Valve Plate, Trimmed, Front G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.03 1 Base, W ash, , Trimmed, Front Front 

# Design Profit ®

Page 30 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.91 Tool G Valve Plate, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Trimmed, Front $42.91 Part G Valve Plate, G Steel Valve, Valve Plate Base, G Steel Valve, 0.0000 sec **1.7000 sec** $0.30 $0.02 1 Trimmed, Front Front Valve Plate Base, Front

- - - Blank weight 0.552 lbs

- - **-** - - -

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.088 Thick) $31.33 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Base, W ash, , Front $31.33 Operation G Valve Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Base, W ash, , Front

- - - GRIND OUTER DIAMETER

- - **-** - - - $31.33 Material Mod. G Valve Plate, Gound OD 1 inch 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Base, W ash, , Front

- - - GRIND SURFACE FACES

- - **-** - - - $31.33 Operation G Valve Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1



## Operation G Valve Plate, Auto Tool Change 5.0000 sec **5.0000 sec**

Base, W ash, , Front $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, , Front $31.33 Operation G Valve Plate, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Base, W ash, , Front $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, , Front

- - - REMOVE PART

- - **-** - - - $31.33 Operation G Valve Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Base, W ash, , Front $31.33 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Base, W ash, , Front $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Base, Front 

# Design Profit ®

Page 31 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Base, Front $10.75 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Base, Front

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Front Cover

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $10.75 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Front Cover Valve $10.75 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve

- - - Analysis checked - DO - 1/26/10

- - **-** - - - $42.18 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.01 1



## P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

Valve Valve, Deburred $42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.05 1 Valve Valve, Stamped $15.50 Tool G Valve Plate, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 0.0000 sec **0.6000 sec** $0.02 $0.00 1 Valve Valve

- - - Blank weight 0.024 lbs

- - **-** - - -

- - - Press Size 60 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (2.2" Dia

- - **-** - - - x 0.015" Thk) $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Valve $42.18 Material Mod. G Valve Plate, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Valve $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Valve 

# Design Profit ®

Page 32 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - In-Line W asher

- - **-** - - - $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Valve $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Valve $10.75 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Valve $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Front Cover

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $15.50 P.-P. Part G Valve Plate, G Valve Plate, Top G Valve Plate, 2.0000 sec **2.0000 sec**

- $0.01 1 Front Cover Top $15.50 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top

- - - Analysis checked - DO - 1/26/10

- - **-** - - - $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Deburred G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.03 1



## P.-P. Part G Valve Plate, G Valve Plate, Top, Deburred G Valve Plate, 6.0000 sec **6.0000 sec**

Top Top, Deburred $42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Deburred $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Stamped G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.07 1 Top, Deburred Top, Stamped $42.18 Tool G Valve Plate, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Stamped $42.18 Part G Valve Plate, G Steel Valve, Top G Steel Valve, 0.0000 sec **0.6000 sec** $0.04 $0.01 1 Top, Stamped Top

- - - Blank weight 0.072 lbs

- - **-** - - -

- - - Part Size after stamping (2.2"

- - **-** - - - Dia., 0.1 Thick) $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Top, Deburred $42.18 Material Mod. G Valve Plate, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Top, Deburred $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Top, Deburred

- - - In-Line W asher

- - **-** - - - 

# Design Profit ®

Page 33 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $15.50 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Top $15.50 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.02 1 Top $15.50 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Top $20.81 Operation G Valve Plate, Insert Pins 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Front Cover $20.81 Part G Valve Plate, G Valve Plate, Pin G Valve Plate, 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Front Cover Pin

- - - ALL FOUR PINS SW AGE AT

- - **-** - - - ONCE $20.81 Material Mod. G Valve Plate, Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Front Cover $35.51 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.02 1

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 34 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $15.50 P.-P. Part G AC Pump Asm. G Gasket, Front Cover G Gasket, Front 6.0000 sec **6.0000 sec**

- $0.06 1 Cover $15.50 Tool G Gasket, Front Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover $15.50 Part G Gasket, Front G Gasket, Front Cover, Material G Gasket, Front 0.0000 sec **0.7000 sec** $0.04 $0.00 1 Cover Cover, Material

- - - Blank weight 0.075 lbs

- - **-** - - -

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.014Thick) $35.51 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $43.52 Subassembly G AC Pump Asm. G Front Cover Asm. G Front Cover 6.0000 sec **6.0000 sec**

- $0.06 1 Asm. $43.52 Tool G Front Cover First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm. $10.75 P.-P. Part G Front Cover G Front Cover, W ash G Front Cover, 4.0000 sec **4.0000 sec**

- $0.05 1 Asm. Wa sh $10.75 Tool G Front Cover, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Wa sh DRY 

## $41.20 P.-P. Part G Front Cover, G Front Cover, Machined G Front Cover, 3.0000 sec **3.0000 sec**

- $0.01 1 Wa sh Machined

- - - Machining for Trimmed Die Cast

- - **-** - - -

- - - "CNC Mach, Auto Sml Size

- - **-** - - - and/or Low Complexity" $41.20 Tool G Front Cover, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Machined Machine

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity $43.52 P.-P. Part G Front Cover, G Front Cover-Trimmed G Front 4.0000 sec **4.0000 sec**

- $0.05 1 Machined Cover-Trimmed

- - - Die Cast Part Trimming

- - **-** - - - $43.52 Tool G Front Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover-Trimmed ##### P.-P. Part G Front G Front Cover Asm, Casting G Front Cover 0.0000 sec **7.1300 sec**

- $0.09 1 Cover-Trimmed Asm, Casting

- - - "Aluminum Diecasting, Medium

- - **-** - - - Size and/or Moderate


# Design Profit ®

Page 35 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  ##### Tool G Front Cover Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm, Casting ##### Part G Front Cover G Front Cover-Alum Mtl G Front 0.0000 sec **12.1900 sec** $0.86 $0.40 1 Asm, Casting Cover-Alum Mtl

- - - Raw Material Req 0.784 lbs

- - **-** - - -

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 4.5" L x 5.1" W x 3" H

- - **-** - - - $41.20 Operation G Front Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined $41.20 Operation G Front Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined

- - - Front Face

- - **-** - - - $41.20 Material Mod. G Front Cover, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Cut Groove sml 2.0000 sec **2.0000 sec** $0.00 $0.02 2 

## Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Machined

- - - Locationg feature

- - **-** - - - $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined 

# Design Profit ®

Page 36 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined

- - - Inner groove

- - **-** - - - $41.20 Material Mod. G Front Cover, Cut Groove sml 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.01 5 Machined $41.20 Operation G Front Cover, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined

- - - Inside of Outer Lip

- - **-** - - - $41.20 Material Mod. G Front Cover, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined 

## $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Material Mod. G Front Cover, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Machined

- - - Inner Bore

- - **-** - - - $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined 

# Design Profit ®

Page 37 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Material Mod. G Front Cover, Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined

- - - Angled Ports

- - **-** - - - $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Material Mod. G Front Cover, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined

- - - Tab

- - **-** - - - $41.20 Operation G Front Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined 

## $41.20 Material Mod. G Front Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Operation G Front Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined $41.20 Operation G Front Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined $10.75 Operation G Front Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Wa sh $10.75 Operation G Front Cover, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Wa sh $10.75 Operation G Front Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Wa sh

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $0.00 Subassembly G Front Cover G Seal, Front Cover G Seal, Front 6.0000 sec **6.0000 sec** $0.28 $0.07 1 Asm. Cover


# Design Profit ®

Page 38 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Operation G Front Cover Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Asm. $43.52 Tool G Front Cover Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm. $43.52 Fastening G Front Cover Press Together 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Asm. $43.52 Part G Front Cover G Snap-ring, Seal Front Cover G Snap-ring, Seal 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Asm. Front Cover $43.52 Operation G Front Cover CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $43.52 Tool G Front Cover Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Asm. $43.52 Fastening G Front Cover Position Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $43.52 Operation G Front Cover CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm. $43.52 Part G Front Cover G Dust Seal, Cloth, Front Cover G Dust Seal, 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Asm. Cloth, Front Cover $43.52 Operation G Front Cover Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Asm. $35.51 Operation G AC Pump Asm. Press part 3.0000 sec **3.0000 sec** $0.00 $0.03 1



## Operation G AC Pump Asm. Press part 3.0000 sec **3.0000 sec** $35.51 Operation G AC Pump Asm. Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $20.81 P.-P. Part G AC Pump Asm. G Steel Valve, AC Pump G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.06 1 AC Pump $20.81 Tool G Steel Valve, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump

- - - Completed check of analysis -

- - **-** - - - 1/26/10 - do

- - - In-Line W asher

- - **-** - - - $42.18 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.03 1 AC Pump Deburred AC Pump, Deburr-1 $42.18 Tool G Steel Valve, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Deburred $42.91 P.-P. Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 6.0000 sec **6.0000 sec**

- $0.07 1 AC Pump, Stamped AC Pump, Deburred stamped



# Design Profit ®

Page 39 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.91 Tool G Steel Valve, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Pump, Stamped $42.91 Part G Steel Valve, G Steel Valve, AC Pump, G Steel Valve, 0.0000 sec **1.7000 sec** $0.04 $0.02 1 AC Pump, Material AC Pump, Stamped Material

- - - Blank weight 0.067 lbs

- - **-** - - -

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia, 0.012" Thick) $42.18 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump, Deburred $42.18 Material Mod. G Steel Valve, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump, Deburred $42.18 Operation G Steel Valve, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump, Deburred $20.81 Operation G Steel Valve, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 AC Pump 

## $20.81 Operation G Steel Valve, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 AC Pump $20.81 Operation G Steel Valve, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 AC Pump $35.51 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.02 1

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $20.81 Subassembly G AC Pump Asm. G Valve Plate, Rear Cover G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.06 1 Rear Cover


# Design Profit ®

Page 40 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $20.81 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Rear Cover $10.75 P.-P. Part G Valve Plate, G Valve Plate, Base, Rear G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Rear Cover Base, Rear $10.75 Tool G Valve Plate, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, Rear DRY $31.33 P.-P. Part G Valve Plate, G Valve Plate, Base, W ash, Rear G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.01 1 Base, Rear Base, W ash, Rear $31.33 Tool G Valve Plate, EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, W ash, Machine Rear $42.91 P.-P. Part G Valve Plate, G Valve Plate, Base, Trimmed G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.03 1 Base, W ash, Rear Base, Trimmed, Rear Rear $42.91 Tool G Valve Plate, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Base, Trimmed Rear $42.91 Part G Valve Plate, G Steel Valve, Valve Plate Base, G Steel Valve, 0.0000 sec **1.7000 sec** $0.30 $0.02 1 Base, Trimmed Rear Valve Plate Base, Rear Rear

- - - Blank weight 0.552 lbs

- - **-** - - - 

## Blank weight 0.552 lbs

- - - Press Size 200-400 Ton

- - **-** - - - Progressive

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.088 Thick) $31.33 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Base, W ash, Rear $31.33 Operation G Valve Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Base, W ash, Rear

- - - GRIND OUTER DIAMETER

- - **-** - - - $31.33 Material Mod. G Valve Plate, Gound OD 1 inch 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Base, W ash, Rear

- - - GRIND SURFACE FACES

- - **-** - - - $31.33 Operation G Valve Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, Rear



# Design Profit ®

## Page 41 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, Rear $31.33 Operation G Valve Plate, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Base, W ash, Rear $31.33 Material Mod. G Valve Plate, Ground end faces 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Base, W ash, Rear

- - - REMOVE PART

- - **-** - - - $31.33 Operation G Valve Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Base, W ash, Rear $31.33 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Base, W ash, Rear $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Base, Rear $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Base, Rear $10.75 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Base, Rear



## - - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Rear Cover

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 42 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - - $10.75 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.02 1 Rear Cover Valve $10.75 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve

- - - Analysis checked - DO - 1/26/10

- - **-** - - - $42.18 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.01 1 Valve Valve, Deburred $42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 P.-P. Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 4.0000 sec **4.0000 sec**

- $0.05 1 Valve Valve, Stamped $15.50 Tool G Valve Plate, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Valve $15.50 Part G Valve Plate, G Valve Plate, Valve G Valve Plate, 0.0000 sec **0.6000 sec** $0.02 $0.00 1 Valve Valve

- - - Blank weight 0.024 lbs

- - **-** - - -

- - - Press Size 60 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (2.2" Dia

- - **-** - - - x 0.015" Thk) $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 

## Valve $42.18 Material Mod. G Valve Plate, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Valve $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Valve

- - - In-Line W asher

- - **-** - - - $10.75 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Valve $10.75 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Valve $10.75 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Valve $20.81 Operation G Valve Plate, Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Rear Cover

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 43 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $15.50 P.-P. Part G Valve Plate, G Valve Plate, Top G Valve Plate, 2.0000 sec **2.0000 sec**

- $0.01 1 Rear Cover Top $15.50 Tool G Valve Plate, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top

- - - Analysis checked - DO - 1/26/10

- - **-** - - - $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Deburred G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.03 1 Top Top, Deburred $42.18 Tool G Valve Plate, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Deburred $42.18 P.-P. Part G Valve Plate, G Valve Plate, Top, Stamped G Valve Plate, 6.0000 sec **6.0000 sec**

- $0.07 1 Top, Deburred Top, Stamped $42.18 Tool G Valve Plate, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Top, Stamped $42.18 Part G Valve Plate, G Steel Valve, Top G Steel Valve, 0.0000 sec **0.6000 sec** $0.04 $0.01 1 Top, Stamped Top

- - - Blank weight 0.072 lbs

- - **-** - - -

- - - Part Size after stamping (2.2"

- - **-** - - - Dia., 0.1 Thick) $42.18 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 

## Top, Deburred $42.18 Material Mod. G Valve Plate, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Top, Deburred $42.18 Operation G Valve Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Top, Deburred

- - - In-Line W asher

- - **-** - - - $15.50 Operation G Valve Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Top $15.50 Operation G Valve Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.02 1 Top $15.50 Operation G Valve Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Top $20.81 Operation G Valve Plate, Insert Pins 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Rear Cover $20.81 Part G Valve Plate, G Valve Plate, Pin G Valve Plate, 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Rear Cover Pin

- - - ALL FOUR PINS SW AGE AT

- - **-** - - - ONCE $20.81 Material Mod. G Valve Plate, Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Rear Cover 

# Design Profit ®

Page 44 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $35.51 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $15.50 P.-P. Part G AC Pump Asm. G Gasket, Rear Cover G Gasket, Rear 6.0000 sec **6.0000 sec**

- $0.06 1 Cover $15.50 Tool G Gasket, Rear Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover $15.50 Part G Gasket, Rear G Gasket, Rear Cover, Material G Gasket, Rear 0.0000 sec **0.7000 sec** $0.04 $0.00 1 Cover Cover, Material

- - - Blank weight 0.08 lbs

- - **-** - - -

- - - Part Size after stamping (4.28"

- - **-** - - - Dia., 0.015Thick) $35.51 Operation G AC Pump Asm. Align to Housing 2.0000 sec **2.0000 sec** $0.00 $0.02 1

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $43.52 Subassembly G AC Pump Asm. G Rear Cover Asm G Rear Cover 6.0000 sec **6.0000 sec**

- $0.06 1 Asm $43.52 Tool G Rear Cover First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $10.75 P.-P. Part G Rear Cover G Rear Cover, W ashed G Rear Cover, 3.0000 sec **3.0000 sec**

- $0.04 1 Asm Wa shed $10.75 Tool G Rear Cover, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 

## G Rear Cover, sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Wa shed DRY $41.20 P.-P. Part G Rear Cover, G Rear Cover, Mach G Rear Cover, 4.0000 sec **4.0000 sec**

- $0.01 1 Wa shed Mach $41.20 Tool G Rear Cover, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Mach Machine

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity $43.52 P.-P. Part G Rear Cover, G Rear Cover, Trimmed G Rear Cover, 3.0000 sec **3.0000 sec**

- $0.03 1 Mach Trimmed

- - - Die Cast Part Trimming

- - **-** - - - $43.52 Tool G Rear Cover, Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Trimmed $70.80 P.-P. Part G Rear Cover, G Rear Cover, Casting G Rear Cover, 6.0000 sec **7.1400 sec**

- $0.09 1 Trimmed Casting

- - - "Aluminum Diecasting, Medium

- - **-** - - - Size and/or Moderate $70.80 Tool G Rear Cover, Die Casting 500 - 1000 ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Casting


# Design Profit ®

Page 45 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $70.80 Part G Rear Cover, G Rear Cover, Alum Mtl G Rear Cover, 0.0000 sec **8.2800 sec** $0.97 $0.16 1 Casting Alum Mtl

- - - Raw Material Req 0.884 lbs

- - **-** - - -

- - - 4 Cavity Mold

- - **-** - - -

- - - Box Size 4.5" L x 5.1" W x 1.4" H

- - **-** - - - $41.20 Operation G Rear Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Mach $41.20 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Mach

- - - Back Face

- - **-** - - - $41.20 Material Mod. G Rear Cover, Mill Flat Med 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Turn I/D Med 60-100 mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Material Mod. G Rear Cover, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 

## Mach $41.20 Material Mod. G Rear Cover, Chamfer ID Lrg 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Tap Hole 2.0000 sec **2.0000 sec** $0.00 $0.02 2 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** $0.00 $0.06 3 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Mach


# Design Profit ®

Page 46 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach

- - - CENTER BORE

- - **-** - - - $41.20 Material Mod. G Rear Cover, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Mach $41.20 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Mach

- - - FRONT SIDE

- - **-** - - - $41.20 Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 3 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Mach

- - - CENTER BORE

- - **-** - - - $41.20 Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 1



## Material Mod. G Rear Cover, Spot Face 2.0000 sec **2.0000 sec**

Mach $41.20 Material Mod. G Rear Cover, Counter Bore Hole Small 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Mach $41.20 Operation G Rear Cover, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Mach

- - - SIDE MOUNTING HOLES

- - **-** - - - $41.20 Material Mod. G Rear Cover, Bore Hole 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 2 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Mach


# Design Profit ®

Page 47 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Rear Cover, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Mach $41.20 Material Mod. G Rear Cover, Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Mach $41.20 Operation G Rear Cover, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Mach $41.20 Operation G Rear Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Mach $10.75 Operation G Rear Cover, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Wa shed $10.75 Operation G Rear Cover, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Wa shed $10.75 Operation G Rear Cover, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Wa shed

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - size 15.75x18.50x25.50 inches x

- - **-** - - - 2 $43.52 Part G Rear Cover G O-ring, Plug, Rear Cover G O-ring, Plug, 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Asm Rear Cover 

## $43.52 Operation G Rear Cover Set O-ring in Place 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Asm $0.00 Subassembly G Rear Cover G Plug Asm. , Rear Cover G Plug Asm. , 6.0000 sec **6.0000 sec** $1.25 $0.07 1 Asm Rear Cover $43.52 Tool G Rear Cover Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Asm $43.52 Fastening G Rear Cover Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Asm $35.51 Operation G AC Pump Asm. Press part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $35.51 Operation G AC Pump Asm. Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $35.51 Part G AC Pump Asm. G Bolt, Front Cover to Rear G Bolt, Front 6.0000 sec **6.0000 sec** $0.24 $0.06 5 Cover to Rear $35.51 Tool G AC Pump Asm. 5 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.06 1 $35.51 Fastening G AC Pump Asm. Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 1 $29.69 Subassembly G AC Systems G Magnet Asm., AC Clutch G Magnet Asm., 6.0000 sec **6.0000 sec**

- $0.06 1 AC Clutch $29.69 Tool G Magnet Asm., First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Clutch


# Design Profit ®

Page 48 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Complete - DO - 2/2/10

- - **-** - - - $29.69 Subassembly G Magnet Asm., G Magnet Asm, Potted G Magnet Asm, 5.0000 sec **5.0000 sec**

- $0.04 1 AC Clutch Potted $29.69 Tool G Magnet Asm, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Potted $10.75 Subassembly G Magnet Asm, G Magnet Asm, Housing, G Magnet Asm, 3.0000 sec **3.0000 sec**

- $0.02 1 Potted We ldment, W ashed Housing, We ldment, Wa shed $10.75 Tool G Magnet Asm, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, We ldment, Wa shed $44.96 Subassembly G Magnet Asm, G Magnet Asm, Housing, G Magnet Asm, 3.0000 sec **3.0000 sec**

- $0.01 1 Housing, We ldment Housing, We ldment, We ldment Wa shed $44.96 Tool G Magnet Asm, Spot W eld Fixture 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, We ldment $10.75 P.-P. Part G Magnet Asm, G Magnet Asm, Housing, G Magnet Asm, 3.0000 sec **3.0000 sec**

- $0.04 1 Housing, Wa shed Housing, W ashed 

## We ldment $10.75 Tool G Magnet Asm, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, W ashed $37.60 P.-P. Part G Magnet Asm, G Magnet Asm, Housing, G Magnet Asm, 2.0000 sec **2.0000 sec**

- $0.01 1 Housing, W ashed Deburred Housing, Deburred $37.60 Tool G Magnet Asm, Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Deburred $42.18 P.-P. Part G Magnet Asm, G Magnet Asm, Housing, G Magnet Asm, 3.0000 sec **3.0000 sec**

- $0.03 1 Housing, Machined Housing, Deburred Machined $42.18 Tool G Magnet Asm, CNC Turning 2 Axis SL-40, 4" bar 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Machined $42.18 P.-P. Part G Magnet Asm, G Magnet Asm, Housing Formed G Magnet Asm, 0.0000 sec **0.0000 sec**

- $0.00 1 Housing, Housing Formed Machined $42.18 Tool G Magnet Asm, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Formed


# Design Profit ®

## Page 49 of #

Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 Part G Magnet Asm, G Magnet Asm, Housing, Material G Magnet Asm, 0.0000 sec **0.6000 sec** $0.75 $0.01 1 Housing Formed Housing, Material

- - - Blank weight 1.665 lbs

- - **-** - - -

- - - Press Size 60 Ton Progressive

- - **-** - - -

- - - Part Size after stamping - 3.9" dia

- - **-** - - - x 1"Thick $42.18 Operation G Magnet Asm, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Machined $42.18 Material Mod. G Magnet Asm, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, Machined $42.18 Material Mod. G Magnet Asm, Cut to Length 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $42.18 Operation G Magnet Asm, Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $42.18 Material Mod. G Magnet Asm, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, Machined $42.18 Operation G Magnet Asm, Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1



## Operation G Magnet Asm, Change Tool 2.0000 sec **2.0000 sec**

Housing, Machined $42.18 Material Mod. G Magnet Asm, End Mill Slot Cut 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined $42.18 Operation G Magnet Asm, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Machined

- - - Box size of finished part 4" D x

- - **-** - - - 1.2"

- - - Steel Housing finished weight =

- - **-** - - - 0.80 lb $37.60 Operation G Magnet Asm, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Deburred $37.60 Material Mod. G Magnet Asm, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing, Deburred



# Design Profit ®

Page 50 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $37.60 Operation G Magnet Asm, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, Deburred $10.75 Operation G Magnet Asm, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Housing, W ashed $10.75 Operation G Magnet Asm, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Housing, W ashed $10.75 Operation G Magnet Asm, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Housing, W ashed

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $20.81 P.-P. Part G Magnet Asm, G Magnet Asm, Backing Plate G Magnet Asm, 5.0000 sec **5.0000 sec**

- $0.06 1



## P.-P. Part G Magnet Asm, G Magnet Asm, Backing Plate G Magnet Asm, 5.0000 sec **5.0000 sec**

Housing, Backing Plate We ldment $20.81 Tool G Magnet Asm, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Backing Plate $42.18 P.-P. Part G Magnet Asm, G Magnet Asm, Backing Plate, G Magnet Asm, 3.0000 sec **3.0000 sec**

- $0.02 1 Backing Plate Deburred Backing Plate, Deburred $42.18 Tool G Magnet Asm, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Backing Plate, Deburred $42.18 P.-P. Part G Magnet Asm, G Magnet Asm, Backing Plate, G Magnet Asm, 3.0000 sec **3.0000 sec**

- $0.04 1 Backing Plate, Stamped Backing Plate, Deburred Stamped $42.18 Tool G Magnet Asm, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Backing Plate, Stamped $42.18 Part G Magnet Asm, G Magnet Asm, Backing Plate, G Magnet Asm, 0.0000 sec **0.6000 sec** $0.15 $0.01 1 Backing Plate, Material Backing Plate, Stamped Material 

# Design Profit ®

Page 51 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Blank weight 0.341 lbs

- - **-** - - -

- - - Press Size 25 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (93 L by

- - **-** - - - 84 W by 10 H)mm $42.18 Operation G Magnet Asm, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Backing Plate, Deburred $42.18 Material Mod. G Magnet Asm, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Backing Plate, Deburred $42.18 Operation G Magnet Asm, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Backing Plate, Deburred $20.81 Operation G Magnet Asm, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Backing Plate $20.81 Operation G Magnet Asm, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Backing Plate $20.81 Operation G Magnet Asm, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Backing Plate

- - - weight of backing plate = 0.16 lb

- - **-** - - - $44.96 Tool G Magnet Asm, Clamp 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, 

## We ldment $44.96 Fastening G Magnet Asm, Spot W eld 3.0000 sec **3.0000 sec** $0.00 $0.04 6 Housing, We ldment $44.96 Operation G Magnet Asm, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing, We ldment $44.96 Operation G Magnet Asm, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing, We ldment $10.75 Operation G Magnet Asm, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Housing, We ldment, Wa shed $10.75 Operation G Magnet Asm, Wa sh Part Small 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Housing, We ldment, Wa shed



# Design Profit ®

Page 52 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $10.75 Operation G Magnet Asm, Dry 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Housing, We ldment, Wa shed

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $29.69 Subassembly G Magnet Asm, G Magnet Asm, Coil w/connector G Magnet Asm, 3.0000 sec **3.0000 sec**

- $0.02 1 Potted Coil w/connector $29.69 Tool G Magnet Asm, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Coil w/connector $29.69 P.-P. Part G Magnet Asm, G Magnet Asm, Coil G Magnet Asm, 6.0000 sec **6.0000 sec**

- $0.05 1 Coil w/connector Coil $29.69 Tool G Magnet Asm, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Coil $29.69 Part G Magnet Asm, G Magnet Asm, Coil Material G Magnet Asm, 0.0000 sec **0.0000 sec** $0.02 $0.00 351 Coil Coil Material

- - - Copper wire 0.8 mm (20 AW G),

- - **-** - - - wt=0.9 lb $29.69 Operation G Magnet Asm, 18" Move 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Coil 

# Design Profit ®

Page 53 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $29.69 Material Mod. G Magnet Asm, Wi nd Coil - Medium 10.0000 sec **10.0000 sec** $0.00 $0.08 1 Coil $29.69 Operation G Magnet Asm, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Coil $29.69 Part G Magnet Asm, Flux, Solder Flux, Solder 8.0000 sec **8.0000 sec** $0.00 $0.07 1 Coil w/connector $29.69 Tool G Magnet Asm, Solder Flux App Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Coil w/connector $29.69 Tool G Magnet Asm, Soldering Tool 4.0000 sec **4.0000 sec** $0.00 $0.03 1 Coil w/connector $29.69 Subassembly G Magnet Asm, G Magnet Asm, Connector G Magnet Asm, 4.0000 sec **4.0000 sec** $0.08 $0.03 1 Coil w/connector Connector $29.69 Part G Magnet Asm, Solder Solder 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Coil w/connector $16.39 P.-P. Part G Magnet Asm, G Magnet Asm, Liner G Magnet Asm, 0.0000 sec **0.8790 sec** $0.02 $0.01 1 Potted Liner

- - - Plastic Liner weight required

- - **-** - - - = .023 lb $29.69 Tool G Magnet Asm, Glue Bottle 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Potted $29.69 Part G Magnet Asm, Adhesive, Liquid Adhesive, Liquid 6.0000 sec **6.0000 sec** $0.00 $0.05 1 Potted 

## $29.69 Tool G Magnet Asm, Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.05 1 Potted $29.69 Part G Magnet Asm, G Magnet Asm, Potting Material G Magnet Asm, 7.0000 sec **7.0000 sec** $0.00 $0.06 1 Potted Potting Material

- - - Epoxy potting material

- - **-** - - - $29.69 Tool G Magnet Asm, Masking 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Potted $29.69 Operation G Magnet Asm, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Potted

- - - Mask connector

- - **-** - - - $29.69 Operation G Magnet Asm, Mask Part - Simple 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Potted $29.69 Tool G Magnet Asm, Spray Tool 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Potted $29.69 Part G Magnet Asm, Paint Paint 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Potted $29.69 Material Mod. G Magnet Asm, Paint Part 3.3000 sec **3.3000 sec** $0.00 $0.03 1 Potted


# Design Profit ®

Page 54 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $29.69 Operation G Magnet Asm, Move 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Potted

- - - Air Dry Paint

- - **-** - - - $29.69 Operation G Magnet Asm, Remove Masking 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Potted

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 55 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $29.69 Subassembly G Magnet Asm., G Magnet Asm, Harness Pigtail G Magnet Asm, 4.0000 sec **4.0000 sec**

- $0.03 1 AC Clutch Harness Pigtail $29.69 Tool G Magnet Asm, Special Tool 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Harness Pigtail $29.69 Subassembly G Magnet Asm, G Magnet Asm, Pigtail Connector G Magnet Asm, 2.0000 sec **2.0000 sec** $0.45 $0.02 1 Harness Pigtail 1 w/ overmolded wi Pigtail Connector 1 $29.69 Subassembly G Magnet Asm, G magnet Asm, Pigtail Connector G magnet Asm, 7.0000 sec **7.0000 sec** $0.20 $0.06 1 Harness Pigtail 2 Pigtail Connector 2 $29.69 Fastening G Magnet Asm, Glue in Place 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Harness Pigtail 

## $29.69 Part G Magnet Asm, G Magnet Asm, Pigtail Connector G Magnet Asm, 6.0000 sec **6.0000 sec** $0.03 $0.05 1 Harness Pigtail 2 Clip Pigtail Connector 2 Clip $29.69 Tool G Magnet Asm., Glue Bottle 3.0000 sec **3.0000 sec** $0.00 $0.02 1 AC Clutch $29.69 Part G Magnet Asm., Adhesive, Liquid Adhesive, Liquid 6.0000 sec **6.0000 sec** $0.00 $0.05 1 AC Clutch

- - - spread glue on connector

- - **-** - - -

- - - Attach pigtail connector to coil

- - **-** - - - connector $29.69 Multitouch G Magnet Asm., G Magnet Asm, Potted G Magnet Asm, 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Clutch Potted $29.69 Tool G Magnet Asm., Special Tool 0.0000 sec **0.0000 sec** $0.00 $0.00 1 AC Clutch

- - - Swage tabs to lock pigtail

- - **-** - - - connector to housing $29.69 Material Mod. G Magnet Asm., Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 AC Clutch


# Design Profit ®

Page 56 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $35.51 Part G AC Systems G Snap-ring, AC Magnet G Snap-ring, AC 6.0000 sec **6.0000 sec** $0.08 $0.06 1 Magnet $35.51 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $35.51 Tool G AC Systems Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.06 1 $35.51 Fastening G AC Systems Position Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $35.51 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -



## - - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 57 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 58 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $35.51 Subassembly G AC Systems G Clutch Pully Asm G Clutch Pully 6.0000 sec **6.0000 sec**

- $0.06 1



## Subassembly G AC Systems G Clutch Pully Asm G Clutch Pully 6.0000 sec **6.0000 sec** Asm $35.51 Tool G Clutch Pully First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $43.52 P.-P. Part G Clutch Pully G Clutch Pulley, Machined Final G Clutch Pulley, 4.0000 sec **4.0000 sec**

- $0.04 1 Asm Machined Final

- - - "CNC Mach, Auto Sml Size

- - **-** - - - and/or Low Complexity"

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity $43.52 P.-P. Part G Clutch Pulley, G Clutch Pulley, Paint G Clutch Pulley, 6.0000 sec **6.0000 sec**

- $0.07 1 Machined Final Paint $10.75 P.-P. Part G Clutch Pulley, G Clutch Pulley, W ashed G Clutch Pulley, 5.0000 sec **5.0000 sec**

- $0.06 1 Paint Wa shed

- - - "W ashing, Small Size and/or Low

- - **-** - - - Complexity" $10.75 Tool G Clutch Pulley, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Wa shed DRY


# Design Profit ®

Page 59 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 P.-P. Part G Clutch Pulley, G Clutch Pulley, Machined G Clutch Pulley, 3.0000 sec **3.0000 sec**

- $0.01 1 Wa shed Machined

- - - "CNC Mach, Auto Sml Size

- - **-** - - - and/or Low Complexity"

- - - Pallet Size 300 mm square, 550

- - **-** - - - lb Capacity $43.52 P.-P. Part G Clutch Pulley, G Clutch Pulley, Trimmed G Clutch Pulley, 5.0000 sec **5.0000 sec**

- $0.06 1 Machined Trimmed $43.52 Tool G Clutch Pulley, Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Trimmed

- - - Analysis complete - 1/29/10 - DO

- - **-** - - - $43.52 P.-P. Part G Clutch Pulley, G Clutch Pulley w/gates and G Clutch Pulley 0.0000 sec **0.0000 sec**

- $0.00 1 Trimmed runners w/gates and

runners $43.52 Tool G Clutch Pulley First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 w/gates and

runners $43.52 P.-P. Part G Clutch Pulley G Clutch Pulley, Sand Cast G Clutch Pulley, 5.0000 sec **5.0000 sec**

- $0.06 1 w/gates and Sand Cast

runners $43.52 Tool G Clutch Pulley, Mold Making DISA 240 w/100 m 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Sand Cast Cooling Line 

## $43.52 Part G Clutch Pulley, G Clutch Pulley, Steel Mtl G Clutch Pulley, 0.0000 sec **0.0000 sec** $1.00 $0.00 1 Sand Cast Steel Mtl

- - - 6 Cavities (3x2) of 2.38 lb per

- - **-** - - - part @$.42 per lb $43.52 Part G Clutch Pulley, G Clutch Pulley Casting Energy G Clutch Pulley 0.0000 sec **0.0000 sec** $0.27 $0.00 1 Sand Cast Casting Energy $43.52 Part G Clutch Pulley, G Clutch Pulley Mold Sand Lost G Clutch Pulley 0.0000 sec **1.3300 sec** $0.16 $0.02 1 Sand Cast Mold Sand Lost $43.52 Operation G Clutch Pulley Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 w/gates and

runners $43.52 Material Mod. G Clutch Pulley Remove Mold Sand No Cores 5.0000 sec **5.0000 sec** $0.00 $0.06 1 w/gates and

runners $43.52 Operation G Clutch Pulley Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 w/gates and

runners $43.52 Operation G Clutch Pulley, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Trimmed


# Design Profit ®

Page 60 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Operation G Clutch Pulley, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Trimmed $43.52 Material Mod. G Clutch Pulley, Trim Flash/Gates 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Trimmed $43.52 Operation G Clutch Pulley, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Trimmed $43.52 Operation G Clutch Pulley, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Trimmed $41.20 Tool G Clutch Pulley, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Machined Machine $41.20 Operation G Clutch Pulley, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined $41.20 Operation G Clutch Pulley, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined

- - - FRONT FACE

- - **-** - - - $41.20 Material Mod. G Clutch Pulley, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Machined $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined

- - - OUTER DIAMETER

- - **-** - - - $41.20 Material Mod. G Clutch Pulley, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined 

## $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined

- - - CUT BELT GROVES

- - **-** - - - $41.20 Material Mod. G Clutch Pulley, Turn OD Contoured surface fins 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined

- - - INSIDE POCKET BORE

- - **-** - - - $41.20 Material Mod. G Clutch Pulley, Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Machined $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Clutch Pulley, Bore Hole 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Clutch Pulley, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Machined


# Design Profit ®

Page 61 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined

- - - SHAFT HOLE

- - **-** - - - $41.20 Material Mod. G Clutch Pulley, Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Clutch Pulley, Bore Hole 60-100mm 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Machined

- - - SLOTS

- - **-** - - - $41.20 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined $41.20 Material Mod. G Clutch Pulley, End Mill Slot Cut 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Machined $41.20 Operation G Clutch Pulley, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Machined $41.20 Material Mod. G Clutch Pulley, End Mill Slot Cut 1.0000 sec **1.0000 sec** $0.00 $0.01 6 Machined $41.20 Operation G Clutch Pulley, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Machined $41.20 Operation G Clutch Pulley, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined 

## $41.20 Operation G Clutch Pulley, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - Basket Size 15.75x18.50x25.50

- - **-** - - - inches x 2 $10.75 Operation G Clutch Pulley, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Wa shed $10.75 Operation G Clutch Pulley, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 1 Wa shed $10.75 Operation G Clutch Pulley, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Wa shed $43.52 Operation G Clutch Pulley, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Paint $43.52 Material Mod. G Clutch Pulley, Paint Part 1.6000 sec **1.6000 sec** $0.00 $0.02 1 Paint $43.52 Operation G Clutch Pulley, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Paint


# Design Profit ®

Page 62 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $43.52 Operation G Clutch Pulley, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Machined Final $43.52 Operation G Clutch Pulley, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Machined Final

- - - BACK FACE

- - **-** - - - $43.52 Material Mod. G Clutch Pulley, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** $0.00 $0.07 1 Machined Final $43.52 Operation G Clutch Pulley, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined Final $43.52 Operation G Clutch Pulley, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Machined Final $43.52 Operation G Clutch Pulley, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Machined Final

- - - SHAFT HOLE

- - **-** - - - $43.52 Operation G Clutch Pulley, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 1 Machined Final $43.52 Material Mod. G Clutch Pulley, Hone Hole 2 inch depth 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Machined Final $43.52 Operation G Clutch Pulley, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Machined Final $43.52 Operation G Clutch Pulley, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Machined Final 

## $35.51 Part G Clutch Pully G Clutch Pully, Friction Material G Clutch Pully, 5.0000 sec **5.0000 sec** $0.00 $0.05 1 Asm Friction Material $35.51 Tool G Clutch Pully Glue Bottle 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Asm $35.51 Fastening G Clutch Pully Glue in Place 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Asm $35.51 Operation G Clutch Pully Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Asm $0.00 Subassembly G Clutch Pully G Clutch Pulley, Bearing G Clutch Pulley, 6.0000 sec **6.0000 sec** $1.51 $0.06 1 Asm Bearing $35.51 Tool G Clutch Pully Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $35.51 Fastening G Clutch Pully Press Together 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Asm $35.51 Tool G Clutch Pully Stamping Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $35.51 Operation G Clutch Pully Change Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Asm


# Design Profit ®

Page 63 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $35.51 Material Mod. G Clutch Pully Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm $35.51 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $35.51 Part G AC Systems G Snap-ring, AC Hub G Snap-ring, AC 6.0000 sec **6.0000 sec** $0.08 $0.06 1 Hub $35.51 Tool G AC Systems Special Tool 6.0000 sec **6.0000 sec** $0.00 $0.06 1 $35.51 Fastening G AC Systems Position Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $35.51 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1

- - - ** DW arner ** Complete to End

- - **-** - - - $35.51 Part G AC Systems G Shim, Clutch Hub G Shim, Clutch 6.0000 sec **6.0000 sec** $0.01 $0.06 2 Hub $35.51 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 2

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

## Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 64 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $35.51 Subassembly G AC Systems G Clutch Hub Asm G Clutch Hub 6.0000 sec **6.0000 sec**

- $0.06 1 Asm $35.51 Tool G Clutch Hub First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Asm $35.51 Part G Clutch Hub G Clutch Hub, Rivet Pin, M5 G Clutch Hub, 3.0000 sec **3.0000 sec** $0.02 $0.03 3 Asm Rivet Pin, M5 $42.18 P.-P. Part G Clutch Hub G Clutch Hub, Isolator, Painted G Clutch Hub, 6.0000 sec **6.0000 sec**

- $0.06 1 Asm Asm Isolator, Painted Asm 

## $42.18 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Painted Asm

- - - Spray

- - **-** - - - $16.39 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Insert G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Isolator, Painted Molded Asm Isolator, Insert Asm Molded Asm $16.39 Tool G Clutch Hub, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Insert ton Molded Asm $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.01 1 Isolator, Insert Wa shed Isolator, Inner, Molded Asm Wa shed $20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Wa shed $42.18 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Isolator, Inner, Deburred Isolator, Inner, Wa shed Deburred 

# Design Profit ®

Page 65 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 Tool G Clutch Hub, Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Deburred $19.15 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Isolator, Inner, Machined Isolator, Inner, Deburred Machined $19.15 Tool G Clutch Hub, CNC Turning 2 Axis SL-10, Odd 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Form Machined $15.50 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Isolator, Inner, Stamped Isolator, Inner, Machined Stamped $15.50 Tool G Clutch Hub, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Inner, Stamped $15.50 Part G Clutch Hub, G Clutch Hub, Isolator, Inner, G Clutch Hub, 0.0000 sec **0.7000 sec** $0.13 $0.00 1 Isolator, Inner, Stell Isolator, Inner, Stamped Steel

- - - Blank weight 0.242 lbs

- - **-** - - -

- - - Press Size 60 Ton, Progressive

- - **-** - - -

- - - Part Size (60.2mm Diam by

- - **-** - - - 12.2mm H) 

## $19.15 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Isolator, Inner, Machined $19.15 Operation G Clutch Hub, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Isolator, Inner, Machined $19.15 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Isolator, Inner, Machined $19.15 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Isolator, Inner, Machined

- - - Combo Tool Used: Drill & Tap

- - **-** - - - $19.15 Material Mod. G Clutch Hub, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** $0.00 $0.03 3 Isolator, Inner, Machined $19.15 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Isolator, Inner, Machined


# Design Profit ®

Page 66 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $19.15 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Isolator, Inner, Machined $19.15 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Isolator, Inner, Machined

- - - Batch

- - **-** - - - $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Isolator, Inner, Deburred $42.18 Material Mod. G Clutch Hub, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Isolator, Inner, Deburred $42.18 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Isolator, Inner, Deburred

- - - In-Line W asher

- - **-** - - - $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Isolator, Inner, Wa shed $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Isolator, Inner, 

## Wa shed $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Isolator, Inner, Wa shed $16.39 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Isolator, Insert Molded Asm

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 5.0000 sec **5.0000 sec**

- $0.02 1 Isolator, Insert Wa shed Isolator, Outer, Molded Asm Wa shed $20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Outer, Wa shed


# Design Profit ®

Page 67 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $42.18 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Isolator, Outer, Deburred Isolator, Outer, Wa shed Deburred $42.18 Tool G Clutch Hub, Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Outer, Deburred $15.50 P.-P. Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Isolator, Outer, Stamped Isolator, Outer, Deburred Stamped $15.50 Tool G Clutch Hub, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Outer, Stamped $15.50 Part G Clutch Hub, G Clutch Hub, Isolator, Outer, G Clutch Hub, 0.0000 sec **0.7000 sec** $0.17 $0.00 1 Isolator, Outer, Steel Isolator, Outer, Stamped Steel

- - - Blank weight 0.307 lbs

- - **-** - - -

- - - Press Size 60 Ton, Progressive

- - **-** - - -

- - - Part Size (100mm Diam by 13mm

- - **-** - - - H)

- - - Batch

- - **-** - - - $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Isolator, Outer, 

## Deburred $42.18 Material Mod. G Clutch Hub, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Isolator, Outer, Deburred $42.18 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Isolator, Outer, Deburred

- - - In-Line W asher

- - **-** - - - $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Isolator, Outer, Wa shed $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Isolator, Outer, Wa shed $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Isolator, Outer, Wa shed $16.39 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 1 Isolator, Insert Molded Asm 

# Design Profit ®

Page 68 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $16.39 Part G Clutch Hub, G Clutch Hub, Isolator, SBR G Clutch Hub, 0.0000 sec **33.0300 sec** $0.09 $0.15 1 Isolator, Insert Isolator, SBR Molded Asm $16.39 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Isolator, Insert Molded Asm

- - - Raw Material Req 0.081 lbs

- - **-** - - -

- - - 6 Cavity Mold

- - **-** - - -

- - - Box Size 83mm Diam x 13mm H

- - **-** - - - $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Isolator, Painted Asm $42.18 Operation G Clutch Hub, Paint Part Small 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Isolator, Painted Asm $42.18 Tool G Clutch Hub, Oven 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Isolator, Painted Asm

- - - This Oven time is for a small

- - **-** - - - Batch part $42.18 Operation G Clutch Hub, Paint Oven Cure 60.0000 sec **60.0000 sec** $0.00 $0.70 1 Isolator, Painted 

## Asm $42.18 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Isolator, Painted Asm $35.51 Part G Clutch Hub G Clutch Hub, W asher, M5 G Clutch Hub, 4.0000 sec **4.0000 sec** $0.01 $0.04 3 Asm Wa sher, M5

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 69 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $42.18 P.-P. Part G Clutch Hub G Clutch Hub, Face G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.03 1 Asm Face $42.18 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face

- - - Spray

- - **-** - - - $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Face, W ashed G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Face Face, W ashed $20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face, W ashed $42.18 P.-P. Part G Clutch Hub, G Clutch Hub, Face, Deburred G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Face, W ashed Face, Deburred $42.18 Tool G Clutch Hub, Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face, Deburred $19.15 P.-P. Part G Clutch Hub, G Clutch Hub, Face, Machined G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.04 1 Face, Deburred Face, Deburred-1 $19.15 Tool G Clutch Hub, CNC Turning 2 Axis SL-10, Odd 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face, Machined Form $42.91 P.-P. Part G Clutch Hub, G Clutch Hub, Face, Stamped G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Face, Machined Face, Stamped $42.91 Tool G Clutch Hub, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 

## G Clutch Hub, Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** Face, Stamped $42.91 Part G Clutch Hub, G Clutch Hub, Face, Steel G Clutch Hub, 0.0000 sec **2.0000 sec** $0.64 $0.02 1 Face, Stamped Face, Steel

- - - Blank weight 1.167 lbs

- - **-** - - -

- - - Press Size 400 Ton Progressive

- - **-** - - -

- - - Part Size 108 mm Diam by

- - **-** - - - 4.7mm H $19.15 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Face, Machined $19.15 Operation G Clutch Hub, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Face, Machined $19.15 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Face, Machined $19.15 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Face, Machined

- - - Counterbore Rivit Relief

- - **-** - - - $19.15 Material Mod. G Clutch Hub, Counter Bore Hole Small 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Face, Machined


# Design Profit ®

Page 70 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $19.15 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Face, Machined $19.15 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Face, Machined $19.15 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Face, Machined

- - - Batch

- - **-** - - - $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Face, Deburred $42.18 Material Mod. G Clutch Hub, Debur/Tumble 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Face, Deburred $42.18 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Face, Deburred

- - - In-Line W asher

- - **-** - - - $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Face, W ashed $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Face, W ashed $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Face, W ashed $42.18 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Face 

## $42.18 Operation G Clutch Hub, Paint Part Small 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Face $42.18 Tool G Clutch Hub, Oven 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Face

- - - This Oven time is for a small

- - **-** - - - Batch part $42.18 Operation G Clutch Hub, Paint Oven Cure 60.0000 sec **60.0000 sec** $0.00 $0.70 1 Face $42.18 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Face

- - - 3 Rivets Swaged at Once

- - **-** - - - $35.51 Material Mod. G Clutch Hub Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 71 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $37.60 P.-P. Part G Clutch Hub G Clutch Hub, Splined Hub, G Clutch Hub, 6.0000 sec **6.0000 sec**

- $0.06 1 Asm Painted Splined Hub, Painted $37.60 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, Painted

- - - Spray

- - **-** - - - $20.81 P.-P. Part G Clutch Hub, G Clutch Hub, Splined Hub, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.03 1 Splined Hub, Wa shed Splined Hub, Painted Wa shed $20.81 Tool G Clutch Hub, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, Wa shed $37.60 P.-P. Part G Clutch Hub, G Clutch Hub, Splined Hub, G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.02 1 Splined Hub, Broached Splined Hub, Wa shed Broached $37.60 Tool G Clutch Hub, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, 

## Broached $30.84 P.-P. Part G Clutch Hub, G Clutch Hub, Splined Hub, CNC G Clutch Hub, 3.0000 sec **3.0000 sec**

- $0.03 1 Splined Hub, Turned Splined Hub, Broached CNC Turned $30.84 Tool G Clutch Hub, CNC Turning 4 Axis SL-10, 1.75 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, bar CNC Turned

- - - Includes Bar Feeder

- - **-** - - - $30.84 Part G Clutch Hub, G Clutch Hub, Center Hub, G Clutch Hub, 3.0000 sec **3.0000 sec** $0.39 $0.03 1 Splined Hub, Splined, Steel Bar Center Hub, CNC Turned Splined, Steel Bar

- - - Bar Stock, 45mm Diam x 19mm

- - **-** - - - H, 0.523 LB

- - - Finished Part, 45mm Diam x

- - **-** - - - 179mm H

- - - Machine Part to Part Mating Face

- - **-** - - -



# Design Profit ®

Page 72 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $30.84 Material Mod. G Clutch Hub, Turn end face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, CNC Turned

- - - Drill Shaft Mating Hole

- - **-** - - - $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Splined Hub, CNC Turned $30.84 Material Mod. G Clutch Hub, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Splined Hub, CNC Turned

- - - Drill 3 M6 Holes

- - **-** - - - $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Splined Hub, CNC Turned $30.84 Material Mod. G Clutch Hub, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Splined Hub, CNC Turned $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Splined Hub, CNC Turned

- - - Drill 3 3.75mm Holes

- - **-** - - - $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1



## Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec**

Splined Hub, CNC Turned $30.84 Material Mod. G Clutch Hub, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Splined Hub, CNC Turned $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Splined Hub, CNC Turned

- - - Machine Shaft Hub Portion

- - **-** - - - $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Splined Hub, CNC Turned $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, CNC Turned $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Splined Hub, CNC Turned



# Design Profit ®

Page 73 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, CNC Turned

- - - Cut Piece from Bar with Parting

- - **-** - - - Tool

- - - Grab Turned Piece with 2nd

- - **-** - - - Chuck Head $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Splined Hub, CNC Turned $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, CNC Turned $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Splined Hub, CNC Turned

- - - Chamfer Hub at Parting Area

- - **-** - - - $30.84 Operation G Clutch Hub, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 Splined Hub, CNC Turned $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, 

## CNC Turned $30.84 Operation G Clutch Hub, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Splined Hub, CNC Turned $30.84 Material Mod. G Clutch Hub, Turn End face 1-30mm 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, CNC Turned $30.84 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Splined Hub, CNC Turned $37.60 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Splined Hub, Broached $37.60 Operation G Clutch Hub, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Splined Hub, Broached $37.60 Material Mod. G Clutch Hub, Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec** $0.00 $0.02 1 Splined Hub, Broached


# Design Profit ®

Page 74 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $37.60 Operation G Clutch Hub, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Splined Hub, Broached $37.60 Operation G Clutch Hub, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, Broached

- - - In-Line W asher

- - **-** - - - $20.81 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Splined Hub, Wa shed $20.81 Operation G Clutch Hub, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Splined Hub, Wa shed $20.81 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Splined Hub, Wa shed $37.60 Operation G Clutch Hub, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Splined Hub, Painted $37.60 Operation G Clutch Hub, Paint Part Small 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Splined Hub, Painted 

## $37.60 Tool G Clutch Hub, Oven 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Splined Hub, Painted

- - - This Oven time is for a small

- - **-** - - - Batch part $37.60 Operation G Clutch Hub, Paint Oven Cure 60.0000 sec **60.0000 sec** $0.00 $0.63 1 Splined Hub, Painted $37.60 Operation G Clutch Hub, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Splined Hub, Painted $35.51 Operation G Clutch Hub Align to Base 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Asm $35.51 Part G Clutch Hub G Clutch Hub, Rivet Pin, M6 G Clutch Hub, 7.0000 sec **7.0000 sec** $0.02 $0.07 3 Asm Rivet Pin, M6

- - - 3 Rivets Swaged at Once

- - **-** - - - $35.51 Material Mod. G Clutch Hub Swage 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Asm $35.51 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1


# Design Profit ®

Page 75 of #

## Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $35.51 Part G AC Systems G Bolt, Clutch Hub G Bolt, Clutch 6.0000 sec **6.0000 sec** $0.02 $0.06 1 Hub $35.51 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.04 1 $35.51 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 1

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -



## - - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 76 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $50.58 P.-P. Part G AC Systems G Clutch Hub, Cover, Molded G Clutch Hub, 6.0000 sec **6.0000 sec**

- $0.06 1 Cover, Molded $50.58 Tool G Clutch Hub, Inj Molding Machine 400-800 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover, Molded $50.58 Part G Clutch Hub, G Clutch Hub, Cover, Material G Clutch Hub, 0.0000 sec **3.4560 sec** $0.21 $0.05 1 Cover, Molded Cover, Material

- - - Raw Material Req 0.147 lbs

- - **-** - - -

- - - 6 Cavity Mold

- - **-** - - -

- - - Box Size 120mm Dia x 23mm H

- - **-** - - - $35.51 Fastening G AC Systems Set In Place 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $35.51 Part G AC Systems G Bolt, AC Clutch Hub Cover G Bolt, AC Clutch 6.0000 sec **6.0000 sec** $0.01 $0.06 3 Hub Cover $35.51 Tool G AC Systems 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** $0.00 $0.06 1 $35.51 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 1 $35.51 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $55.17 P.-P. Part G AC Systems G Bracket, AC Electrical, Zinc G Bracket, AC 7.0000 sec **7.0000 sec**

- $0.07 1 Plated Electrical, Zinc Plated $55.17 Tool G Bracket, AC Anodizing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Electrical, Zinc Plated



## - - - Zinc Plating, Batched Processed

- - **-** - - - $20.81 P.-P. Part G Bracket, AC G Bracket, AC Electrical, W ashed G Bracket, AC 3.0000 sec **3.0000 sec**

- $0.05 1 Electrical, Zinc Electrical, Plated Wa shed $20.81 Tool G Bracket, AC Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Electrical, Wa shed $15.50 P.-P. Part G Bracket, AC G Bracket, AC Electrical, G Bracket, AC 3.0000 sec **3.0000 sec**

- $0.02 1 Electrical, Stamped Electrical, Wa shed Stamped $15.50 Tool G Bracket, AC Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Electrical, Stamped $15.50 Part G Bracket, AC G Bracket, AC Electrical, Steel G Bracket, AC 0.0000 sec **0.6000 sec** $0.01 $0.00 1 Electrical, Electrical, Steel Stamped

- - - Blank weight 0.016 lbs

- - **-** - - -

- - - Press Size 25 Ton, Progressive

- - **-** - - - 

# Design Profit ®

Page 77 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - Part Size (37.8mm L, 23.4mm W

, - - **-** - - - 1.44mm H)

- - - In-Line W asher

- - **-** - - - $20.81 Operation G Bracket, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 Electrical, Wa shed $20.81 Operation G Bracket, AC Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 Electrical, Wa shed $20.81 Operation G Bracket, AC Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 Electrical, Wa shed $55.17 Operation G Bracket, AC Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 1 Electrical, Zinc Plated $55.17 Operation G Bracket, AC Electroplate Process 0.4176 sec **1.8156 sec** $0.00 $0.03 1 Electrical, Zinc Plated

- - - Surface area to Plate: 1.38 Sq

- - **-** - - - Inches $0.17 $55.17 Operation G Bracket, AC Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Electrical, Zinc 

## Plated $35.51 Part G AC Systems G Bolt, Bracket, AC Electrical G Bolt, Bracket, 6.0000 sec **6.0000 sec** $0.01 $0.06 1 AC Electrical $35.51 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.04 1 $35.51 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 1

- - - Analysis here to end complete -

- - **-** - - - DO - 1/27/10 $83.31 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.02 1 $83.31 Part G AC Systems G Bolt, Short, AC Asm to Hoses G Bolt, Short, AC 6.0000 sec **6.0000 sec** $0.06 $0.14 1 Asm to Hoses $83.31 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $83.31 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $83.31 Operation G AC Systems CDI 1.0000 sec **1.0000 sec** $0.00 $0.02 1 $83.31 Part G AC Systems G Bolt, Long, AC Asm. to Bracket G Bolt, Long, AC 6.0000 sec **6.0000 sec** $0.22 $0.14 1 Asm. to Bracket $83.31 Tool G AC Systems Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $83.31 Fastening G AC Systems Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.09 1


# Design Profit ®

Page 78 of # Copyright 2005© Munro & Associates, Inc.

# G A **C Sy stems** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  

# Report Totals **Count:** ##
**1,780**



# Design Profit ®

Page 79 of # Copyright 2005© Munro & Associates, Inc.

## Piece Cost

**(Total)** $0.00

-

$0.00

- $0.00

-

$0.00

-

$0.00

-



## $0.00

-

$0.00

-

-

- $0.00

-

## Piece Cost

**(Total)** $0.00

$0.99

-

-

- $0.00

$0.00

- $0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## - $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-



## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

-

-

-

$0.55

$0.00

$0.00

$0.00

$0.00

$0.06



## $0.00

$0.00

$0.00

$0.06

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.10

$0.00

$0.00

$0.11

$0.00

$0.17

$0.00

$0.12

$0.00

-



## $0.00

-

$0.00

-

$0.00

-

$0.00

-

## Piece Cost

**(Total)** $0.70

-

-

$0.00

-

$0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00



## - $0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00

- $0.00



## $0.00

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

-

-

-

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

$0.00

-

$0.00

-

$0.00

-



## $0.00

-

$0.00

$1.08

-

-

-

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

-

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

$0.00

$0.27

-

-

-

$0.00



## $0.00

$0.00

$0.00

$0.11

$0.00

$0.17

$0.00

$0.12

$0.00

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

$0.00

$0.05

-

-

-



## $0.00

-

$0.00

-

$0.00

-

$0.00

-

## Piece Cost

**(Total)**

-

$0.00

-

-

$0.00

$2.05

-

-

-

$0.00



## $0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

-

- $0.00

$0.00

- $0.00



## $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

-

-

-

$0.55

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.06

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.10

$0.00

$0.00

$0.11

$0.00

$0.00

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

$0.00

-

-

-



## $0.00

-

$0.00

$0.03

-

-

-

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-



## -

$0.00

-

-

$0.00

-

-

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.30

-

-

-

$0.00

$0.00

- $0.00

- $0.00



## $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

-

-

-

$0.00

-

-

-

-

-

-

$0.00

-

-



## $0.00

-

$0.00

$0.02

-

-

-

$0.00

$0.00

$0.00

## Piece Cost

**(Total)**

-

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-

$0.00

-

-



## $0.00

-

$0.00

$0.04

-

-

$0.00

$0.00

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

-

$0.00

$0.00

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

$0.00

$0.04

-

-

$0.00

-

$0.00

-

$0.00



## -

-

-

$0.00

-

-

- $0.00

-

-

## Piece Cost

**(Total)** $0.00

$0.86

-

-

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

$0.28

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00 

## $0.00

-

$0.00

-

-

-

$0.00

-

## Piece Cost

**(Total)** $0.00

$0.04

-

-

-

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)** $0.00

-

$0.00

-

$0.00

-

$0.00

$0.30

-



## -

-

$0.00

$0.00

- $0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## -

-

-

$0.00

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

$0.00

-

-

$0.00

-

$0.00

$0.02

-

-

-

$0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

$0.00

-

-

$0.00

-

$0.00

$0.04

-

-

$0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

-

$0.00

## Piece Cost

**(Total)** $0.00

-

$0.00

$0.04

-

-

$0.00

-

-

-

-

$0.00

-

$0.00



## -

$0.00

-

-

- $0.00

-

-

$0.00

## Piece Cost

**(Total)** $0.97

-

-

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

- $0.00



## $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

$0.00



## $0.00

$1.25

$0.00

$0.00

$0.00 $0.00 $1.19

$0.00 $0.00

-

$0.00

## Piece Cost

**(Total)**

-

-

$0.00

-

$0.00

-

$0.00

-



## $0.00

-

$0.00

-

$0.00

-

$0.00

## Piece Cost

**(Total)** $0.75

-

-

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

-

-

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-

-

-

-

-

-



## $0.00

-

$0.00

-

$0.00

$0.15

## Piece Cost

**(Total)**

-

-

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

$0.00

-

$0.00

$7.02

-

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.08

$0.00

$0.02

-

$0.00

$0.00



## $0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

$0.00

$0.45

$0.20

$0.00



## $0.03

$0.00

$0.00

-

-

$0.00

$0.00

-

$0.00

## Piece Cost

**(Total)** $0.08

$0.00 $0.00 $0.00 $0.00

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## $0.00

-

-

-

-

-

-

$0.00

## Piece Cost

**(Total)**

-

-

-

-

$0.00

-

-

$0.00

-

$0.00



## $1.00

-

$0.27

$0.16

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

- $0.00



## $0.00

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

-

-

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$1.51

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00 $0.08

$0.00 $0.00 $0.00

- $0.02

$0.00

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

$0.00

$0.05

-



## $0.00

-

-

$0.00

-

$0.00

-

## Piece Cost

**(Total)** $0.00

-

$0.00

-

$0.00

$0.13

-

-

-



## $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

-

-

-

-

-

-

$0.00

## Piece Cost

**(Total)**

-

$0.00

-

$0.00

$0.17

-

-

-

- $0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.09

$0.00

-

-

- $0.00

$0.00

$0.00

-

$0.00



## $0.00

$0.03

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

$0.00

-

-

$0.00

-

$0.00

-

$0.00

-

$0.00



## $0.64

-

-

-

$0.00

$0.00

$0.00

$0.00

- $0.00

## Piece Cost

**(Total)** $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

-

$0.00

$0.00

- $0.00

-

-

-

-

-

## Piece Cost

**(Total)**

-

-

-

-

-

$0.00

-

-

$0.00

-

$0.00



## -

$0.00

- $0.39

-

-

-

## Piece Cost

**(Total)** $0.00

- $0.00

$0.00

- $0.00

$0.00

$0.00

- $0.00



## $0.00

$0.00

- $0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

-

-

$0.00

$0.00

$0.00

- $0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

-

$0.00

$0.00

$0.00

$0.05

- $0.00

$0.00

## Piece Cost

**(Total)** $0.02

$0.00 $0.00

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



## -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

## Piece Cost

**(Total)**

-

$0.00

$0.21

-

-

- $0.00 $0.04

$0.00 $0.00 $0.00

-

$0.00



## -

-

$0.00

-

$0.00

$0.01

-

-

## Piece Cost

**(Total)**

-

- $0.00

$0.00

$0.00

$0.00

$0.00

-

$0.00



## $0.01

$0.00 $0.00

-

$0.00 $0.06

$0.00 $0.00 $0.00 $0.22

$0.00 $0.00

## Piece Cost

**(Total)**

**$26.86**

# Assembly Report

**G Swash Plate, A C Pump** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $20.81 Tool G Swash Plate, Wa sher Turbo Tunnel 0.0000 sec 0.0000 sec $0.00 $0.00 1 AC Pump $32.17 P.-P. Part G Swash Plate, G Swash Plate, AC G Swash Plate, 3.0000 sec 3.0000 sec

- $0.02 1 AC Pump Pump-Machined AC Pump-Machined 

# Media:

$32.17 Tool G Swash Plate, CNC Turning 4 Axis SL-10, Odd 0.0000 sec 0.0000 sec $0.00 $0.00 1 AC Form Pump-Machined $43.52 P.-P. Part G Swash Plate, G Swash Plate, AC Pump-Trimed G Swash Plate, 0.0000 sec 0.0000 sec

- $0.00 1 AC AC Pump-Trimed Pump-Machined 

# Media:

$43.52 Tool G Swash Plate, Trim Press 0.0000 sec 0.0000 sec $0.00 $0.00 1 AC Pump-Trimed $56.87 P.-P. Part G Swash Plate, G Swash Plate, AC Pump-pretrim G Swash Plate, 5.0000 sec 5.0000 sec

- $0.06 1 AC Pump-Trimed AC Pump-pretrim 

# Media:



# Design Profit ®

Page 1 of 5 Copyright 2005© Munro & Associates, Inc.

# G Swash Plate, A **C Pump**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)** 

- - - "Mold Making - Sand Casting,

- - - - - - Small-Medium Size and $56.87 Tool G Swash Plate, Sand-core removal 25EZ155-175 0.0000 sec 0.0000 sec $0.00 $0.00 1 AC Pump-pretrim ##### P.-P. Part G Swash Plate, G Swash Plate, AC Pump-shake G Swash Plate, 5.0000 sec 5.0000 sec

- $0.08 1 AC Pump-pretrim out AC Pump-shake out 

# Media:

- - - "Mold Making - Sand Casting,

- - - - - - Small-Medium Size and ##### Tool G Swash Plate, Mold Making DISA 240 w/100 m 0.0000 sec 0.0000 sec $0.00 $0.00 1 AC Pump-shake Cooling Line out 

# Media:

- - - 8 cavity Mold 2x4

- - - - - - ##### Part G Swash Plate, G Swash Plate, AC Pump-Cast G Swash Plate, 0.0000 sec 0.0000 sec $0.20 $0.00 1 AC Pump-shake Material AC Pump-Cast out Material 

# Media:

- - - 0.47 lbs for cast part $0.42 per lb

- - - - - -



# Design Profit ®

Page 2 of 5 Copyright 2005© Munro & Associates, Inc.

# G Swash Plate, A **C Pump**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  ##### Part G Swash Plate, G Swash Plate, AC Pump-Energy G Swash Plate, 0.0000 sec 0.0000 sec $0.03 $0.00 1 AC Pump-shake AC Pump-Energy out 

# Media:

##### Part G Swash Plate, G Swash Plate, AC Pump-Lost G Swash Plate, 0.0000 sec **0.0160 sec** $0.03 $0.00 1 AC Pump-shake Sand AC Pump-Lost out Sand 

# Media:

$56.87 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 1 AC Pump-pretrim $56.87 Material Mod. G Swash Plate, Remove Mold Sand No Cores 5.0000 sec **5.0000 sec** $0.00 $0.08 1

Material Mod. G Swash Plate, Remove Mold Sand No Cores 5.0000 sec **5.0000 sec**

AC Pump-pretrim $56.87 Operation G Swash Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 AC Pump-pretrim $43.52 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump-Trimed $43.52 Operation G Swash Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump-Trimed $43.52 Material Mod. G Swash Plate, Trim Flash/Gates 3.0000 sec **3.0000 sec** $0.00 $0.04 1 AC Pump-Trimed $43.52 Operation G Swash Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 AC Pump-Trimed $43.52 Operation G Swash Plate, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump-Trimed $32.17 Operation G Swash Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 AC Pump-Machined



# Design Profit ®

Page 3 of 5 Copyright 2005© Munro & Associates, Inc.

# G Swash Plate, A **C Pump**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $32.17 Material Mod. G Swash Plate, Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 AC Pump-Machined $32.17 Operation G Swash Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined

- - - Multi tool stepped face

- - **-** - - - $32.17 Material Mod. G Swash Plate, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump-Machined $32.17 Operation G Swash Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined $32.17 Material Mod. G Swash Plate, Turn Face Contoured 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined $32.17 Operation G Swash Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined $32.17 Material Mod. G Swash Plate, Gound end face swash plate 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined 

## $32.17 Operation G Swash Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 AC Pump-Machined $32.17 Operation G Swash Plate, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 AC Pump-Machined $32.17 Operation G Swash Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 AC Pump-Machined $32.17 Material Mod. G Swash Plate, Spot Face 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump-Machined $32.17 Operation G Swash Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined $32.17 Material Mod. G Swash Plate, Turn Face Contoured 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined $32.17 Operation G Swash Plate, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined 

# Design Profit ®

## Page 4 of 5

Copyright 2005© Munro & Associates, Inc.

# G Swash Plate, A **C Pump**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Score**  **Cost (Total)**  $32.17 Material Mod. G Swash Plate, Gound end face swash plate 5.0000 sec **5.0000 sec** $0.00 $0.04 1 AC Pump-Machined $32.17 Operation G Swash Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 AC Pump-Machined

- - - Broaching of inner spline

- - **-** - - - $32.17 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 AC Pump-Machined $32.17 Operation G Swash Plate, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 AC Pump-Machined $32.17 Material Mod. G Swash Plate, Broach Steel 1 ft lng tool 1.5000 sec **1.5000 sec** $0.00 $0.01 1 AC Pump-Machined $32.17 Operation G Swash Plate, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 AC Pump-Machined $32.17 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1 AC Pump-Machined 

## $20.81 Operation G Swash Plate, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1 AC Pump $20.81 Operation G Swash Plate, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1 AC Pump $20.81 Operation G Swash Plate, Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1 AC Pump 

# Report Totals **Count:** 51

**45**



# Design Profit ®

Page 5 of 5 Copyright 2005© Munro & Associates, Inc.

## Piece Cost

**(Total)** $0.00

-

$0.00

-



## $0.00

-

## Piece Cost

**(Total)**

-

$0.00

-

-

$0.00



## - $0.20

-

## Piece Cost

**(Total)** $0.03

$0.03

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

## Piece Cost

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



## $0.00

$0.00

$0.00

**$0.26**Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-N0602-01** 

### We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A 

### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 9,574** 

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

B 

### Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-N0602-01** 

### We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574** 

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

C 

### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-N0602-01** 

### We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574** 

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

D 

### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.00**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.00**

**T1 or OEM Total Manufacturing Cost: $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A Supplier for Subassembly.

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  **T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **#N/A #N/A**  **#N/A #N/A**  **#N/A**
**Base Cost Impact to Vehicle: $0.00**  **$0.00 $0.00**  **$0.00 #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **#N/A a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

### Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  

### Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  

### Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  

### Part Number: **120301-N0602-01** 

### We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574** 

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**

**Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00%** $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 

**Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 



### Purchase Part - High Impact Item (Full Cost Mapping) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Purchase Part - Commodity ( Value taken from Purchase Part Database) **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$0.00 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number**



### Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



### Purchase Part - High Impact Item (Full Cost Mapping) **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

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-



### Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

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-

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Purchase Part - Commodity ( Value taken from Purchase Part Database)**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

### Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page:1 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:2 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:3 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:4 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:5 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:6 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Material

**- $** 

$24.10

$0.50

$4.19

$1.73

$1.16 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $1.46

$2.71

$0.18

$1.60

$0.20

1.64 $

$4.14

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:7 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA Material

$1.11

$0.01 $3.48

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:8 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Material

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:9 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Material

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:10 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Material

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:11 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Labor

**- $** 

$19.18

$0.29

$0.39

$1.95

$1.18 Manufacturing

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $3.64

$2.07

$0.68

$1.73

$0.49

1.26 $

$2.23

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:12 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA Labor Manufacturing

$1.77

$0.01 $1.49

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:13 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Labor Manufacturing

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:14 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Labor Manufacturing

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:15 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Labor Manufacturing

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:16 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Burden

**- $** 

$25.92

$1.05

$1.50

$2.29

$1.49 Manufacturing

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $5.46

$3.53

$0.92

$2.18

$0.74

1.53 $

$1.71

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:17 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA Burden Manufacturing

$2.05

$0.02 $1.43

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:18 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Burden Manufacturing

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:19 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Burden Manufacturing

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:20 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Burden Manufacturing

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:21 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**- $** 

**69.20 $** 

$1.84

$6.08

$5.97

$3.83 **Total Manufact**  **uring Cost**  **(Compon ent/**  **Assembl**

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $10.56

$8.30

$1.78

$5.52

$1.42

4.44 $

$8.07

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:22 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA **Total Manufact**  **uring Cost**  **(Compon ent/**  **Assembl**

$4.94

$0.04 **$6.40**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:23 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Total Manufact**  **uring Cost**  **(Compon ent/**  **Assembl**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:24 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Total Manufact**  **uring Cost**  **(Compon ent/**  **Assembl**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:25 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **Total Manufact**  **uring Cost**  **(Compon ent/**  **Assembl**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:26 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

End Item Scrap

**- $** 

$0.58

$0.01

$0.04

$0.03

$0.08 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $0.06

$0.04

$0.02

$0.03

$0.01

0.02 $

$0.07

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:27 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA End Item Scrap 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

$0.04

$0.00 $0.13

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:28 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

End Item Scrap 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:29 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

End Item Scrap 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:30 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  End Item Scrap 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:31 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

SG&A

**- $** 

$6.52

$0.21

$0.52

$0.44

$0.51 Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $0.74

$0.59

$0.23

$0.40

$0.18

0.31 $

$1.02

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:32 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA SG&A Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

$0.65

$0.01 $0.72

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:33 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

SG&A Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:34 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

SG&A Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:35 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  SG&A Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:36 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Profit

**- $** 

$5.56

$0.17

$0.45

$0.39

$0.41 Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $0.67

$0.53

$0.19

$0.36

$0.15

0.28 $

$0.83

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:37 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA Profit Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

$0.52

$0.00 $0.59

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:38 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Profit Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:39 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

Profit Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:40 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Profit Markup 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:41 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

ED&TR&D

**- $** 

$1.89

$0.06

$0.18

$0.16

$0.11 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $0.27

$0.22

$0.05

$0.14

$0.04

0.12 $

$0.24

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:42 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA ED&TR&D 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

$0.14

$0.00 $0.17

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:43 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

ED&TR&D 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:44 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

ED&TR&D 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:45 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  ED&TR&D 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:46 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**- $** 

**14.56 $** 

$0.46

$1.19

$1.02

$1.11 **Total Markup Cost**  **(Component/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA $1.74

$1.38

$0.48

$0.93

$0.39

0.73 $

$2.16

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:47 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA **Total Markup Cost**  **(Component/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

$1.35

$0.01 **$1.61**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:48 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Total Markup Cost**  **(Component/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:49 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Total Markup Cost**  **(Component/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:50 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **Total Markup Cost**  **(Component/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:51 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**- $** 

$0.01

$0.01

$0.00

$0.00

$0.00 **Total Packaging**  **Cost (Compone**  **nt/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA - $

$0.00

$0.00

$0.00

- $

- $

$0.00

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:52 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA **Total Packaging**  **Cost (Compone**  **nt/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

$0.00

- $ $0.00

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:53 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Total Packaging**  **Cost (Compone**  **nt/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:54 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Total Packaging**  **Cost (Compone**  **nt/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:55 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **Total Packaging**  **Cost (Compone**  **nt/ Assembly)**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:56 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**- $** 

**83.76 $** 

**$2.30**

**$7.26**

**$6.99**

**$4.94 Net**  **Component/ Assembly**  **Cost Impact to OEM**  

## BASE TECHNOLOGY PACKAGE COST INFORMATION

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA **12.31 $** 

**$9.69**

**$2.27**

**$6.44**

**1.81 $** 

**5.17 $** 

**$10.23**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:57 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA **Net Component/**  **Assembly Cost Impact to**  **OEM** 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

**$6.28**

**0.05 $**  **$8.01**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:58 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Net Component/**  **Assembly Cost Impact to**  **OEM** 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:59 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Net Component/**  **Assembly Cost Impact to**  **OEM** 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:60 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **Net Component/**  **Assembly Cost Impact to**  **OEM** 

## BASE TECHNOLOGY PACKAGE COST INFORMATION

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:61 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**- $** 

**- $**  **System ED&T/R&D**  **(x1000)**

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:62 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA **System ED&T/R&D**  **(x1000)**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:63 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**System ED&T/R&D**  **(x1000)**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:64 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**System ED&T/R&D**  **(x1000)**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:65 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **System ED&T/R&D**  **(x1000)**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:66 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**- $** 

**- $**  **Tooling (x1000)** 

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:67 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA **Tooling (x1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:68 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Tooling (x1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:69 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Tooling (x1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:70 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **Tooling (x1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:71 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**- $** 

**- $**  **Investment (X1000)** 

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:72 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA **Investment (X1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:73 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Investment (X1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:74 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**Investment (X1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:75 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **Investment (X1000)** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:76 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 03 **Refridgeration/A ir Conditioning Subsy**  **stem**

01 **G AC Pump Assembly** # # #

- B0602

- # 1 G Snap-ring, AC Magnet # # #

- B0602

- 02 1 PIA G Snap-ring, AC Hub # # #

- B0602

- 03 1 PIA G Shim, Clutch Hub # # #

- B0602

- 04 2 PIA G Bolt, AC Clutch Hub Cover # # #

- B0602

- 05 3 PIA G Bolt, Bracket, AC Electrical # # #

- B0602

- 06 1 PIA G Bolt, Short, AC Asm to Hoses # # #

- B0602

- # 1 PIA G Bolt, Long, AC Asm. to Bracket # # #

- B0602

- # 1 PIA A **G Center Pump Assembly** # # #

- B0602

- 07 1

**G Spacer, Shaft, Large** # # #

- B0602

- 08 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 09 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 10 1 PIA **G Bearing, Swash Plate to Piston** # # #

- B0602

- 11 10 PIA **G Spacer, Shaft, Large** # # #

- B0602

- 12 1 PIA **G Thrust Bearing, Shaft** # # #

- B0602

- 13 1 PIA **G Spacer, Shaft, Small** # # #

- B0602

- 14 1 PIA G Gasket, Pump Housing # # #

- B0602

- 15 1 PIA G Bolt, Front to Rear Housing # # #

- B0602

- 16 3 PIA G Bolt, Front Cover to Rear # # #

- B0602

- # 5 B **G Rear Pump Housing Assemby** # # #

- B0602

- 17 1

G Label, Front Pump Housing # # #

- B0602

- 18 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 19 1 PIA G Dowel, Small, Rear Housing # # #

- B0602

- 20 3 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 21 1 PIA C **G Shaft and Swash Plate Asm.** # # #

- B0602

- 22 1 C1 & C2 C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

C1 G Shaft, AC Pump # # #

- B0602

- 23 1 PIA C2 G Swash Plate, AC Pump # # #

- B0602

- 24 1 PIA D **G Piston Asm. AC Compressor** # # #

- B0602

- 25 5

**G Piston, AC Compressor** # # #

- B0602

- 26 1 PIA G Seal, Piston, AC Compressor # # #

- B0602

- 27 1 PIA E **G Front Pump Housing, Asm** # # #

- B0602

- 28 1

G Label, Front Pump Housing # # #

- B0602 29 1 PIA G Bearing, Needle, AC Pump # # #

- B0602

- 30 1 PIA G Dowel, Large Front Housing # # #

- B0602

- 31 2 PIA G O Ring, Housing, AC Pump # # #

- B0602

- 32 1 PIA E1 **G Steel Valve, AC Pump** # # #

- B0602

- 33 1 E2 **G Valve Plate, Front Cover Assembly** # # #

- B0602

- 34 1

G Valve Plate, Base # # #

- B0602 35 1 PIA G Valve Plate, Valve # # #

- B0602 36 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 37 1 PIA G Valve Plate, Pin # # #

- B0602

- 38 4 PIA E3 G Gasket, Front Cover # # #

- B0602

- 39 1 F **G Front Cover Asm.** # # #

- B0602

- 40 1

**G Seal, Front Cover** # # #

- B0602

- 41 1 PIA G Snap-ring, Seal Front Cover # # #

- B0602

- 42 1 PIA G Dust Seal, Cloth, Front Cover # # #

- B0602

- 43 1 PIA F1 **G Steel Valve, AC Pump** # # #

- B0602

- 44 1 F2 **G Valve Plate, Rear Cover, Assembly** # # #

- B0602

- 45 1

G Valve Plate, Base # # #

- B0602 46 1 PIA G Valve Plate, Valve # # #

- B0602 47 1 PIA G Steel Valve, Top, Stamp # # #

- B0602 48 1 PIA G Valve Plate, Pin # # #

- B0602

- 49 4 PIA F3 G Gasket, Rear Cover # # #

- B0602

- 50 1 G **G Rear Cover Asm.** # # #

- B0602

- 51 1

G O-ring, Plug, Rear Cover # # #

- B0602

- 52 1 PIA G Plug Asm. , Rear Cover # # #

- B0602

- 53 1 PIA H **G Magnet Asm., AC Clutch** # # #

- B0602

- 54 1

G Snap-ring, AC Magnet # # #

- B0602 55 1 PIA G Magnet Asm, Pigtail Connector # # #

- B0602 56 1 PIA

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:77 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

G Magnet Asm, Connector # # #

- B0602 57 1 PIA G Magnet Asm, Liner # # #

- B0602 58 1 PIA I **G Clutch Hub Asm.** # # #

- B0602

- 59 1 I1,I2,I3,I4

G Clutch Hub, W asher, M5 # # #

- B0602 60 3 PIA G Clutch Hub, Rivet Pin, M5 # # #

- B0602 61 3 PIA G Clutch Hub, Rivet Pin, M6 # # #

- B0602 62 3 PIA I1 **G Clutch Hub, Splined Hub, Painted** # # #

- B0602 64 1 I2 **G Clutch Hub, Face** # # #

- B0602 65 1 I3 **G Clutch Hub, Isolator,Painted, Asm** # # #

- B0602 66 1 I4 **G Clutch Hub, Cover, Molded** # # #

- B0602

- 67 1 J **G Bracket, Stamped, AC** # # #

- B0602

- 68 1 K **G Clutch Pully Asm** # # #

- B0602

- 69 1

G Clutch Pully, Friction Material # # #

- B0602

- # 1 PIA G Clutch Pulley, Bearing # # #

- B0602

- # 1 PIA

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:78 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:79 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:80 of 80 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

## BASE TECHNOLOGY GENERAL PART INFORMATION:

**3.0L V4, DOHC, NA, PFI ENGINE**ItemSubsystem 

## BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

## Technology **Level:** Electrically Versus Mechanically Driven Air Conditioning Compressor 

## Vehicle Class: Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

## Study Case#: B0602 (N=New, B=Base, ) 06=Technology Package, 02=Vehicle Class

**NOTES:**



### 1. Complete Subsystem Quote (Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411