### Page:1 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### 0

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



## 021200 Transmission Cooling Subsystem

1 **00**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

### 02 # 00

- B0502

- 01
02 # 00

- B0502

- **
2 **01**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

-

$ 

### 02 # 01

- B0502

- 01
02 # 01

- B0502

- ** Name/Description Part Number **Total Packaging**  **Cost (Component**  **/ Assembly) System**  **ED&T/R&D (x1000)**  

### Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  

# BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**

Markup **Net Component/**  **Assembly Cost Impact to**  **OEM**SubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2010 Ford Fusion, 3.0L V6, 4-Val. DOHC, NA, PFI, 240hp, 223lb*ft**ItemSubsystemAssembly



### Assembly of Cooling Subsystem

**Water Pumps** 

# Technology **Level: Electrical Versus Mechanical Brake Booster Assembly**

**Vehicle Class: Mid to Large Size Passenger Vehicle, 4**

**- 6 Passengers**  **Study Case#: N0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class Technology**  **Level: Power**

**- Split**  **HEV Technology Vehicle Class: Mid to Large Size Passenger Vehicle, 4** 

**- 6 Passengers**  **Study Case#: B0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class** 

3 **02** 02 # 02

- B0502

- 01
02 # 02

- B0502

- **
4 **04** 4.89 $ 8.99

$ 9.19

$ **23.06**

**$** 0.19

$ 2.92

$ 2.38

$ 0.64

$ **6.14**

**$**

-

$ **29.20**

**$**

**-**

**$** 

### A G - Trans Cooler System 02 # 04

- B0502

- 01 1 Full 1 4.89 $ 8.99

$ 9.19

$ **23.06**

**$** 0.19

$ 2.92

$ 2.38

$ 0.64

$ **6.14**

**$**

-

$ **29.20**

**$**
02 # 04

- B0502

- ** 5 **05**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 05

- B0502

- 01
02 # 05

- B0502

- **
6 **06**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 06

- B0502

- 01
02 # 06

- B0502

- **
7 **65**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

### 02 # 65

- B0502

- 01
02 # 65

- B0502

- **

9 **70**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

### 02 # 70

- B0502

- 01
02 # 70

- B0502

- ** 10 **75**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 75

- B0502

- 01
02 # 75

- B0502

- **
11 **80**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 80

- B0502

- 01
02 # 80

- B0502

- **
12 **85**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 85

- B0502

- 01 **Thermostat Housings**

**Heat Exchangers**

**Pressure Regulators**

**Adaptors**

**Pipes, Hoses, Ducting Expansion Tanks** 

**Brackets**

**Boltings**

**Sealing Elements** 02 # 85

- B0502

- 01
02 # 85

- B0502

- **

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D 

### Name/Description Part Number **Total Packaging**  **Cost (Component**  **/ Assembly) System**  **ED&T/R&D (x1000)**  

### Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  

# BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**

Markup **Net Component/**  **Assembly Cost Impact to**  **OEM**SubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2010 Ford Fusion, 3.0L V6, 4-Val. DOHC, NA, PFI, 240hp, 223lb*ft**ItemSubsystemAssembly 

# Technology **Level: Electrical Versus Mechanical Brake Booster Assembly Vehicle Class: Mid to Large Size Passenger Vehicle, 4** 

**- 6 Passengers**  **Study Case#: N0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class Technology**  **Level: Power**

**- Split**  **HEV Technology Vehicle Class: Mid to Large Size Passenger Vehicle, 4** 

**- 6 Passengers**  **Study Case#: B0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class** 

13 **90**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 90

- B0502

- 01
02 # 90

- B0502

- **
14 **95**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 95

- B0502

- 01
02 # 95

- B0502

- ** 15 **99**

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### 02 # 99

- B0502

- 01
02 # 99

- B0502

-  Miscellaneous**  **Bearings Elements Misc**

**Tools**

4.89 $ 8.99

$ 9.19

$ **23.06**

**$** 0.19

$ 2.92

$ 2.38

$ 0.64

$ **6.14**

**$**

-

$ **29.20**

**$**

**-**

**$**

**NOTES:**



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



## 021200 Transmission Cooling Subsystem

1 **00** 02 # 00

- B0502

- 01
02 # 00

- B0502

- **
2 **01** 02 # 01

- B0502

- 01
02 # 01

- B0502

- ** Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1)QTY/Subsystem 

### Notes 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**SubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2010 Ford Fusion, 3.0L V6, 4-Val. DOHC, NA, PFI, 240hp, 223lb*ft**ItemSubsystemAssembly



### Assembly of Cooling Subsystem

**Water Pumps** 

# Technology **Level: Electrical Versus Mechanical Brake Booster Assembly**

**Vehicle Class: Mid to Large Size Passenger Vehicle, 4**

**- 6 Passengers**  **Study Case#: N0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class Technology**  **Level: Power**

**- Split**  **HEV Technology Vehicle Class: Mid to Large Size Passenger Vehicle, 4** 

**- 6 Passengers**  **Study Case#: B0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class** 

**- $** 

**-**

**$**

**- $** 

**-**

**$**

- $

-

$ **Investment (X1000)**  **Tooling (x1000)** 



### 3 **02** 02 # 02

- B0502

- 01
02 # 02

- B0502

- **
4 **04**

A G - Trans Cooler System 02 # 04

- B0502

- 01 1 Full 1
02 # 04

- B0502

- ** 5 **05** 02 # 05

- B0502

- 01
02 # 05

- B0502

- **
6 **06** 02 # 06

- B0502

- 01
02 # 06

- B0502

- **
7 **65** 02 # 65

- B0502

- 01
02 # 65

- B0502

- **

9 **70** 02 # 70

- B0502

- 01
02 # 70

- B0502

- ** 10 **75** 02 # 75

- B0502

- 01
02 # 75

- B0502

- **
11 **80** 02 # 80

- B0502

- 01
02 # 80

- B0502

- **
12 **85** 02 # 85

- B0502

- 01

**Thermostat Housings**

**Heat Exchangers**

**Pressure Regulators**

**Adaptors**

**Pipes, Hoses, Ducting Expansion Tanks** 

**Brackets**

**Boltings**

**Sealing Elements -**  **$**

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$** 

### 02 # 85

- B0502

- 01
02 # 85

- B0502

- **

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1)QTY/Subsystem 

### Notes 

# BASE TECHNOLOGY PACKAGE QUOTE

**PARAMETERS**SubassemblyComponentSub-Subsystem 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2010 Ford Fusion, 3.0L V6, 4-Val. DOHC, NA, PFI, 240hp, 223lb*ft**ItemSubsystemAssembly 

# Technology **Level: Electrical Versus Mechanical Brake Booster Assembly Vehicle Class: Mid to Large Size Passenger Vehicle, 4** 

**- 6 Passengers**  **Study Case#: N0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class Technology**  **Level: Power**

**- Split**  **HEV Technology Vehicle Class: Mid to Large Size Passenger Vehicle, 4** 

**- 6 Passengers**  **Study Case#: B0502 (N=New, B=Base, ) 05=Technology Package, 02=Vehicle Class** 

13 **90** 02 # 90

- B0502

- 01
02 # 90

- B0502

- **
14 **95** 02 # 95

- B0502

- 01
02 # 95

- B0502

- ** 15 **99** 02 # 99

- B0502

- 01
02 # 99

- B0502

-  Miscellaneous**  **Bearings Elements Misc**

**Tools Investment**  **(X1000) Tooling**  **(x1000)**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### NOTES:



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **- $** 

**-**

**$**

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1.1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### Costs Broken Out Into Categories with Quantity per Assembly Taken into Account **TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
**0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 G Closeout Plate, Exchanger Core, Stamped 021204-B0502-01 **1** Stamp T2/T3 Stamp/Form, MSMC Aluminum-3000S, Coil Cut/Punch/Forming Operator Stamp/Form, SS **2118 0.5**  **1 1**  0.038 **$0.84 $42.73**  **$42.91 $42.91**  **$0.03 $0.01**  **$0.02 $0.06**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.01**  **$0.07 $0.07**  **$0.03**

4 G Inner Plate, Exchanger Core, Stamped 021204-B0502-02 **8** Stamp T2/T3 Stamp/Form, MSMC Aluminum-3000S, Coil Cut/Punch/Forming Operator Stamp/Form, SS **2000 0.5**  **1 1**  0.038 **$0.84 $42.73**  **$42.91 $42.91**  **$0.03 $0.01**  **$0.02 $0.06**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.01**  **$0.07 $0.58**  **$0.26**

5 G Upper Plate, Exchanger Core, Stamped 021204-B0502-03 **1** Stamp T2/T3 Stamp/Form, MSMC Aluminum-3000S, Coil Cut/Punch/Forming Operator Stamp/Form, SS **2000 0.5**  **1 1**  0.038 **$0.84 $42.73**  **$42.91 $42.91**  **$0.03 $0.01**  **$0.02 $0.06**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.01**  **$0.07 $0.07**  **$0.03**
6 G Fin Baffles, Exchanger Core, Roll Formed 021204-B0502-04 **5** Roll Form T2/T3 Stamp/Form, MSMC Aluminum-3000S, Coil Cut/Punch/Forming Operator Stamp/Form, SS **4500 0.5**  **1 1**  0.0080 **$0.84 $42.73**  **$42.91 $42.91**  **$0.01 $0.00**  **$0.01 $0.02**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.00**  **$0.02 $0.12**  **$0.03**

7 G Exchanger Core Asm, Trans Cooler 021204-B0502-05 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **144 1.5**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.40**  **$0.31 $0.71**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.07**  **$0.79 $0.79**  **$0.00**

8 G Fitting, Exchanger Asm 021204-B0502-06 **1** Debur T2/T3 CNC Milling, SSLC Not Applicable Grinding/Polishing Operator Grinding, SS **327 1**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.13**  **$0.14 $0.27**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.29 $0.29**  **$0.00**
9 021204-B0502-06A **1** Machine T2/T3 CNC Turning, SSLC Aluminum-4032, Bar CNC Operator CNC Machining, LC **113 1.5**  **3 1**  0.1232 **$1.44 $36.98**  **$30.38 $91.14**  **$0.18 $0.49**  **$0.81 $1.48**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.15**  **$1.63 $1.63**  **$0.18**
10 G Exchanger Base Plate 021204-B0502-07 **1** Stamp T2/T3 Stamp/Form, MSMC Aluminum-3000S, Coil Cut/Punch/Forming Operator Stamp/Form, Terminals **5143 0.5**  **1 1**  0.062 **$0.84 $42.73**  **$15.50 $15.50**  **$0.05 $0.00**  **$0.00 $0.06**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.01**  **$0.07 $0.07**  **$0.05**

11 G Exchanger Asm, Trans Cooler 021204-B0502-08 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **189 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.20**  **$0.08 $0.28**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.31 $0.31**  **$0.00**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

12 021204-B0502-08A **1** Oven Braze T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator T5-Al380, SMS **129 1.5**  **1 1**  0.000 **$0.00 $47.72**  **$10.17 $10.17**  **$0.00 $0.56**  **$0.08 $0.64**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.07**  **$0.70 $0.70**  **$0.00**

13 021204-B0502-08B **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LC **277 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.04 $0.07**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.08 $0.08**  **$0.00**

14 G Trans Exchanger,Radiator Mount 021204-B0502-08C **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **212 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.18**  **$0.14 $0.32**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.36 $0.36**  **$0.00**

15 G Retainer, Line to Line 021204-B0502-09 **2** Mold T2/T3 Inject. Mold, SSLC Nylon66-30GF, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **2769 1**  **1 1**  0.001 **$1.54 $41.48**  **$16.39 $16.39**  **$0.00 $0.01**  **$0.01 $0.02**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.02 $0.05**  **$0.00**

16 G Trans Cooler System 021204-B0502-10 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **125 2**  **4 1**  0.000 **$0.00 $38.55**  **$15.00 $60.00**  **$0.00 $0.62**  **$0.48 $1.09**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.11**  **$1.21 $1.21**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 G O-ring, Trans Exchanger Asm. 021204-B0502-11 **2** S **$0.00** $0.05 **$0.00 $0.10**  **$0.10**

3 G Nut, Exchanger Asm 021204-B0502-12 **2** S **$0.00** $0.06 **$0.00 $0.12**  **$0.12** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 G Retainer, Line to Line 021204-B0502-13 **2** S **$0.00** $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.81**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$6.56**

**T1 or OEM Total Manufacturing Cost: $0.81**  **$2.78 $2.35**  **$5.94 $0.02**  **$0.35 $0.24**  **$0.01 $0.62**  **$6.56**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.43**  **$0.39 $0.16**  **$1.02**
**Base Cost Impact to Vehicle: $0.81**  **$2.78 $2.35**  **$5.94 $0.05**  **$0.77 $0.64**  **$0.17 $1.63**  **$7.57 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$7.57 3**  **1**



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447**  

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additional Information** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnable Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### Packaging Cost Total: **$0.000** 

### Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.1 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  G Closeout Plate, Exchanger Core, Stamped 021204-B0502-01 G Inner Plate, Exchanger Core, Stamped 021204-B0502-02 G Upper Plate, Exchanger Core, Stamped 021204-B0502-03 G Fin Baffles, Exchanger Core, Roll Formed 021204-B0502-04

G Exchanger Core Asm, Trans Cooler 021204-B0502-05

G Fitting, Exchanger Asm 021204-B0502-06
021204-B0502-06A G Exchanger Base Plate 021204-B0502-07

G Exchanger Asm, Trans Cooler 021204-B0502-08 **$0.01 $0.02**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  200-400 ton progressive die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.7 1 1 1.7 **1.0 1.0**  **$0.09 $0.17**  **$0.51 $0.00**  **$0.03 $0.03**  **$0.01 $0.07**  200-400 ton progressive die **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 1.8 1 1 1.8 **1.0 1.0**  **$0.01 $0.02**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  200-400 ton progressive die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.8 1 1 1.8 **1.0 1.0**  **$0.02 $0.05**  **$0.11 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Roll Form **5 2**  **10 100**  **47 4700**  **479 7.52**  **85% 563**  **6.39** 0.8 1 1 0.8 **1.0 1.0** 

**$0.40 $0.31**  **$0.71 $0.00**  **$0.04 $0.03**  **$0.00 $0.07**  Stack 8 Tubes and 5 fins **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 74.8 1 1 74.8 **1.0 3.0** 

**$0.13 $0.14**  **$0.27 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Debur **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 11 1 1 11 **1.0 1.0**  **$0.49 $0.81**  **$1.48 $0.00**  **$0.09 $0.06**  **$0.00 $0.15**  CNC Turning 2 Axis SL-10 1.75 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 96 14 1 96 **1.0 3.0**  **$0.00 $0.00**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  0-60 ton progressive die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.7 1 1 0.7 **1.0 1.0** 

**$0.20 $0.08**  **$0.28 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Place o-rings in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 19 1 1 19 **1.0 1.0** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

021204-B0502-08A

021204-B0502-08B

G Trans Exchanger,Radiator Mount 021204-B0502-08C

G Retainer, Line to Line 021204-B0502-09

G Trans Cooler System 021204-B0502-10 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.56 $0.08**  **$0.64 $0.00**  **$0.04 $0.03**  **$0.00 $0.07**  Oven braze **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 28 1 1 28 **1.0 1.0** 

**$0.03 $0.04**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.01** 
Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 13 **1.0 1.0** 

**$0.18 $0.14**  **$0.32 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Add nuts to exchanger **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 34 1 1 34 **1.0 2.0** 

**$0.03 $0.01**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 ton , 8 cavity mold **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 1.3 1 8 10.4 **1.0 1.0** 

**$0.62 $0.48**  **$1.09 $0.00**  **$0.07 $0.04**  **$0.00 $0.11**  Exchanger and lines mounted on FEM.Screw exchanger line in trans exchanger radiator. Press in Xmas tree clips. Mate trans and FEM lines. Press together and connect line to line retainers **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 114.9 1 1 114.9 **1.0 4.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

G O-ring, Trans Exchanger Asm. 021204-B0502-11 G Nut, Exchanger Asm 021204-B0502-12 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.10**  **$0.12**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

G Retainer, Line to Line 021204-B0502-13 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$2.78 $2.35**  **$5.94 $0.02**  **$0.35 $0.24**  **$0.01 $0.62** 

**$6.56 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping) **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- G Closeout Plate, Exchanger Core, Stamped 021204-B0502-01 G Inner Plate, Exchanger Core, Stamped 021204-B0502-02 G Upper Plate, Exchanger Core, Stamped 021204-B0502-03 G Fin Baffles, Exchanger Core, Roll Formed 021204-B0502-04

G Exchanger Core Asm, Trans Cooler 021204-B0502-05

G Fitting, Exchanger Asm 021204-B0502-06
021204-B0502-06A G Exchanger Base Plate 021204-B0502-07

G Exchanger Asm, Trans Cooler 021204-B0502-08 **2118 1.70**  0.50
**2000 1.80**  0.50
**2000 1.80**  0.50
**4500 0.80**  0.50

**144 24.93**  1.50

**327 11.00**  1.00
**113 32.00**  1.50
**5143 0.70**  0.50

**189 19.00**  1.00



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

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# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

021204-B0502-08A

021204-B0502-08B

G Trans Exchanger,Radiator Mount 021204-B0502-08C

G Retainer, Line to Line 021204-B0502-09

G Trans Cooler System 021204-B0502-10**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**129 28.00**  1.50

**277 13.00**  0.25

**212 17.00**  1.00

**2769 1.30**  1.00

**125 28.73**  2.00

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-


## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

G O-ring, Trans Exchanger Asm. 021204-B0502-11 G Nut, Exchanger Asm 021204-B0502-12 **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



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### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

G Retainer, Line to Line 021204-B0502-13**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



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### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1.1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### Costs Broken Out Into Categories with Quantity per Assembly Taken into Account **TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 G Trans Exchanger Line Separator 021204-B0502-14 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **2769 1**  **1 1**  0.017 **$1.74 $41.48**  **$16.39 $16.39**  **$0.03 $0.01**  **$0.01 $0.05**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.06**  **$0.03** Nylon66, Inject. Inject. Mold, SS 3 G Trans Exchanger Line Clamp 021204-B0502-15 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **2769 1**  **1 1**  0.030 **$1.74 $41.48**  **$16.39 $16.39**  **$0.05 $0.01**  **$0.01 $0.07**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.08 $0.08**  **$0.05**

4 G Supply Line, Exchanger, 021204-B0502-16 **1** Bend/Flare ends T2/T3 Comp./Ext. Mold, SSLC LC-Steel-1215, Tubing Cut/Punch/Forming Operator Hydro/CNC Form, SMS, LMC **127 2**  **4 1**  0.5564 **$0.62 $42.73**  **$50.00 $200.00**  **$0.34 $0.67**  **$1.57 $2.59**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.27**  **$2.85 $2.85**  **$0.34**

5 G Supply Tube Hose 021204-B0502-17 **1** Extrude T2/T3 Comp./Ext. Mold, SSLC Thermoset-SBR Extruding/Drawing Operator Extrusion Molding, NR, SS **667 1**  **1 1**  0.089 **$1.32 $56.05**  **$35.94 $35.94**  **$0.12 $0.08**  **$0.05 $0.26**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.28 $0.28**  **$0.12**

6 G Return Tube Hose 021204-B0502-18 **1** Extrude T2/T3 Comp./Ext. Mold, SSLC Thermoset-SBR Extruding/Drawing Operator Extrusion Molding, NR, SS **444 1**  **1 1**  0.1349 **$1.32 $56.05**  **$35.94 $35.94**  **$0.18 $0.13**  **$0.08 $0.39**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.42 $0.42**  **$0.18**

6 G Supply Tube, Quick Connect Female 021204-B0502-19 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **138 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.28**  **$0.11 $0.39**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.43 $0.43**  **$0.00**

7 G Return Tube, Quick Connect Female 021204-B0502-20 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **138 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.28**  **$0.11 $0.39**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.43 $0.43**  **$0.00**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

5 G Tube Retainer, Quick Disconnect 021204-B0502-21 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66-30GF, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **6000 1**  **1 1**  0.001 **$1.54 $41.48**  **$16.39 $16.39**  **$0.00 $0.01**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**
6 G Tube Guide, Quick Disconnect 021204-B0502-22 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **4200 1**  **1 1**  0.004 **$1.74 $41.48**  **$16.39 $16.39**  **$0.01 $0.01**  **$0.00 $0.02**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.02 $0.02**  **$0.01**

7 G Tube Retainer, Quick Disconnect 021204-B0502-23 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66-30GF, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **6000 1**  **1 1**  0.001 **$1.54 $41.48**  **$16.39 $16.39**  **$0.00 $0.01**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**
8 G Tube Guide, Quick Disconnect 021204-B0502-24 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **4200 1**  **1 1**  0.004 **$1.74 $41.48**  **$16.39 $16.39**  **$0.01 $0.01**  **$0.00 $0.02**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.02 $0.02**  **$0.01**

9 G Crimped Body, Quick Disconnect Asm 021204-B0502-25 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LC **277 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.04 $0.07**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.08 $0.08**  **$0.00**

8 021204-B0502-25A **1** Machine T2/T3 CNC Turning, SSLC Aluminum-4032, Bar CNC Operator CNC Turning, SS, BF, DA **122 1**  **2 1**  0.210 **$1.44 $36.98**  **$20.48 $40.96**  **$0.30 $0.30**  **$0.34 $0.94**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.10**  **$1.04 $1.04**  **$0.30**

10 G Crimped Body, Quick Disconnect Asm 021204-B0502-26 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LC **277 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.04 $0.07**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.08 $0.08**  **$0.00**

10 021204-B0502-26A **1** Machine T2/T3 CNC Turning, SSLC Aluminum-4032, Bar CNC Operator CNC Turning, SS, BF, DA **122 1**  **2 1**  0.210 **$1.44 $36.98**  **$20.48 $40.96**  **$0.30 $0.30**  **$0.34 $0.94**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.10**  **$1.04 $1.04**  **$0.30**

11 G Supply Tube Asm, Exchanger 021204-B0502-27 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **277 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.14**  **$0.11 $0.25**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.27 $0.27**  **$0.00**

12 G Return Tube Asm, Exchanger 021204-B0502-28 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **138 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.28**  **$0.11 $0.39**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.43 $0.43**  **$0.00**

13 G Trans Exchanger Return Line Asm 021204-B0502-29 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **277 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.14**  **$0.11 $0.25**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.27 $0.27**  **$0.00**

14 G Trans Exchanger Supply Line Asm 021204-B0502-30 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **185 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.21**  **$0.16 $0.37**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.41 $0.41**  **$0.00**

14 G Trans Exchanger Line Asm 021204-B0502-31 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **148 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.26**  **$0.20 $0.46**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.05**  **$0.51 $0.51**  **$0.00**

15 G Trans Exchanger Line Asm, FEM 021204-B0502-32 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **171 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.22**  **$0.09 $0.31**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.34 $0.34**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 G O-ring, Quick Disconnect Inner Seal 021204-B0502-33 **1** S **$0.00** $0.05 **$0.00 $0.05**  **$0.05** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. 2 G O-ring, Quick Disconnect Inner Seal 021204-B0502-33 **1** S **$0.00** $0.05 **$0.00 $0.05**  **$0.05**

3 G Supply Tube Ferrule 021204-B0502-34 **2** S **$0.00** $0.12 **$0.00 $0.24**  **$0.24**

4 Tube Nut Exchanger Supply 021204-B0502-35 **1** S **$0.00** $0.25 **$0.00 $0.25**  **$0.25**

5 G O-ring, Quick Disconnect Inner Tube 021204-B0502-36 **1** S **$0.00** $0.05 **$0.00 $0.05**  **$0.05**

4 G Return Tube Ferrule 021204-B0502-37 **2** S **$0.00** $0.12 **$0.00 $0.24**  **$0.24**

7 Tube Nut Exchanger Supply 021204-B0502-39 **1** S **$0.00** $0.25 **$0.00 $0.25**  **$0.25**

8 G Label, Trans Return Line 021204-B0502-40 **1** S **$0.00** $0.10 **$0.00 $0.10**  **$0.10**

9 G O-ring, Exchanger Line Asm 021204-B0502-41 **1** S **$0.00** $0.045 **$0.00 $0.05**  **$0.05**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material** 

### Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

**Material**

**$2.56**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$10.31**

**T1 or OEM Total Manufacturing Cost: $2.56**  **$3.43 $3.47**  **$9.46 $0.02**  **$0.49 $0.33**  **$0.00 $0.85**  **$10.31**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.05 $0.67**  **$0.62 $0.26**  **$1.60**
**Base Cost Impact to Vehicle: $2.56**  **$3.43 $3.47**  **$9.46 $0.08**  **$1.16 $0.95**  **$0.26 $2.45**  **$11.91 $0**  **$0 Packaging Cost:**  **$0.00**

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES Parallel HEV Technology** 

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Net Cost Impact to Vehicle: $11.91** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: **Reference Packaging Database for Additional Information** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnable Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool **Rack/Pallet Investment Amortization: $0.000**  **$0 0.00%**  **2,250,000 60**  **5.00%** $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### Packaging Cost Total: **$0.000** 

### Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.1 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping)

G Trans Exchanger Line Separator 021204-B0502-14 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.01 $0.01**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  55-150 ton , 10 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.3 1 10 13 **1.0 1.0**  G Trans Exchanger Line Clamp 021204-B0502-15

G Supply Line, Exchanger, 021204-B0502-16

G Supply Tube Hose 021204-B0502-17

G Return Tube Hose 021204-B0502-18

G Supply Tube, Quick Connect Female 021204-B0502-19

G Return Tube, Quick Connect Female 021204-B0502-20 **$0.01 $0.01**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  55-150 ton , 10 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.3 1 10 13 **1.0 1.0** 

**$0.67 $1.57**  **$2.59 $0.01**  **$0.16 $0.10**  **$0.00 $0.27**  Tube form and flare, Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 113 20 1 113 **1.0 4.0** 

**$0.08 $0.05**  **$0.26 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Extrude, autoclave on mandrel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 5.4 1 1 5.4 **1.0 1.0** 

**$0.13 $0.08**  **$0.39 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  Extrude, autoclave on mandrel **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8.1 1 1 8.1 **1.0 1.0** 

**$0.28 $0.11**  **$0.39 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  Slip on outer washer. Place retainer guide and o-ring in body.Bend/crimp lip down to secure. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 26 4 1 26 **1.0 1.0** 

**$0.28 $0.11**  **$0.39 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  Slip on outer washer. Place retainer guide and o-ring in body.Bend/crimp lip down to secure. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 26 4 1 26 **1.0 1.0** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

G Tube Retainer, Quick Disconnect 021204-B0502-21 G Tube Guide, Quick Disconnect 021204-B0502-22 G Tube Retainer, Quick Disconnect 021204-B0502-23 G Tube Guide, Quick Disconnect 021204-B0502-24

G Crimped Body, Quick Disconnect Asm 021204-B0502-25

021204-B0502-25A

G Crimped Body, Quick Disconnect Asm 021204-B0502-26

021204-B0502-26A

G Supply Tube Asm, Exchanger 021204-B0502-27 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.01 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 ton , 14 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.60 1 14 8.4 **1.0 1.0**  **$0.01 $0.00**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 ton , 14 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 1 14 12 **1.0 1.0**  **$0.01 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 ton , 14 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.60 1 14 8.4 **1.0 1.0**  **$0.01 $0.00**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 ton , 14 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 1 14 12 **1.0 1.0** 

**$0.03 $0.04**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.01** 
Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 13 **1.0 1.0** 

**$0.30 $0.34**  **$0.94 $0.00**  **$0.06 $0.04**  **$0.00 $0.10**  CNC Turning 2 Axis SL-10 1.75 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 59 14 1 59 **1.0 2.0** 

**$0.03 $0.04**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.01** 
Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 13 **1.0 1.0** 

**$0.30 $0.34**  **$0.94 $0.00**  **$0.06 $0.04**  **$0.00 $0.10**  CNC Turning 2 Axis SL-10 1.75 **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 59 14 1 59 **1.0 2.0** 

**$0.14 $0.11**  **$0.25 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Attach quick connect to supply hose - crimp ferrules **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 26 4 1 26 **1.0 2.0** 

G Return Tube Asm, Exchanger 021204-B0502-28

G Trans Exchanger Return Line Asm 021204-B0502-29

G Trans Exchanger Supply Line Asm 021204-B0502-30

G Trans Exchanger Line Asm 021204-B0502-31

G Trans Exchanger Line Asm, FEM 021204-B0502-32



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.28 $0.11**  **$0.39 $0.00**  **$0.02 $0.02**  **$0.00 $0.04**  Attach quick connect to return hose - crimp ferrules **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 26 4 1 26 **1.0 1.0** 

**$0.14 $0.11**  **$0.25 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Slip on outer washer. Place retainer guide and o-ring in body.Bend/crimp lip down to secure. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 26 4 1 26 **1.0 2.0** 

**$0.21 $0.16**  **$0.37 $0.00**  **$0.02 $0.01**  **$0.00 $0.04**  Slip on outer washer. Place retainer guide and o-ring in body.Bend/crimp lip down to secure. Apply label **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 39 4 1 39 **1.0 2.0** 

**$0.26 $0.20**  **$0.46 $0.00**  **$0.03 $0.02**  **$0.00 $0.05**  Align Trans Exchanger return & supply tube. Place in line seperators and press in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 48.5 4 1 48.5 **1.0 2.0** 

**$0.22 $0.09**  **$0.31 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Slip on two o-rings **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 21 4 1 21 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

G O-ring, Quick Disconnect Inner Seal 021204-B0502-33 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.05**  G O-ring, Quick Disconnect Inner Seal 021204-B0502-33 G Supply Tube Ferrule 021204-B0502-34 Tube Nut Exchanger Supply 021204-B0502-35 G O-ring, Quick Disconnect Inner Tube 021204-B0502-36
G Return Tube Ferrule 021204-B0502-37 Tube Nut Exchanger Supply 021204-B0502-39 G Label, Trans Return Line 021204-B0502-40 G O-ring, Exchanger Line Asm 021204-B0502-41 **$0.05 $0.24**  **$0.25 $0.05**  **$0.24 $0.25**  **$0.10 $0.05**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$3.43 $3.47**  **$9.46 $0.02**  **$0.49 $0.33**  **$0.00 $0.85** 

**$10.31 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

G Trans Exchanger Line Separator 021204-B0502-14 **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **2769 1.30**  1.00 G Trans Exchanger Line Clamp 021204-B0502-15

G Supply Line, Exchanger, 021204-B0502-16

G Supply Tube Hose 021204-B0502-17

G Return Tube Hose 021204-B0502-18

G Supply Tube, Quick Connect Female 021204-B0502-19

G Return Tube, Quick Connect Female 021204-B0502-20 **2769 1.30**  1.00

**127 28.25**  2.00

**667 5.40**  1.00

**444 8.10**  1.00

**138 26.00**  1.00

**138 26.00**  1.00



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# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

G Tube Retainer, Quick Disconnect 021204-B0502-21 G Tube Guide, Quick Disconnect 021204-B0502-22 G Tube Retainer, Quick Disconnect 021204-B0502-23 G Tube Guide, Quick Disconnect 021204-B0502-24

G Crimped Body, Quick Disconnect Asm 021204-B0502-25

021204-B0502-25A

G Crimped Body, Quick Disconnect Asm 021204-B0502-26

021204-B0502-26A

G Supply Tube Asm, Exchanger 021204-B0502-27**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**6000 0.60**  1.00
**4200 0.86**  1.00
**6000 0.60**  1.00
**4200 0.86**  1.00

**277 13.00**  0.25

**122 29.50**  1.00

**277 13.00**  0.25

**122 29.50**  1.00

**277 13.00**  1.00

G Return Tube Asm, Exchanger 021204-B0502-28

G Trans Exchanger Return Line Asm 021204-B0502-29

G Trans Exchanger Supply Line Asm 021204-B0502-30

G Trans Exchanger Line Asm 021204-B0502-31

G Trans Exchanger Line Asm, FEM 021204-B0502-32



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **138 26.00**  1.00

**277 13.00**  1.00

**185 19.50**  1.00

**148 24.25**  1.00

**171 21.00**  1.00

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### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

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# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

G O-ring, Quick Disconnect Inner Seal 021204-B0502-33**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

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-

G O-ring, Quick Disconnect Inner Seal 021204-B0502-33 G Supply Tube Ferrule 021204-B0502-34 Tube Nut Exchanger Supply 021204-B0502-35 G O-ring, Quick Disconnect Inner Tube 021204-B0502-36
G Return Tube Ferrule 021204-B0502-37 Tube Nut Exchanger Supply 021204-B0502-39 G Label, Trans Return Line 021204-B0502-40 G O-ring, Exchanger Line Asm 021204-B0502-41



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

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# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1.1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### 9,574

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Parallel HEV Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 G Trans Supply Line 021204-B0502-42A **1** Bend/Flare ends T2/T3 Comp./Ext. Mold, SSLC LC-Steel-1215, Tubing Cut/Punch/Forming Operator Hydro/CNC Form, SMS, LMC **131 1**  **2 1**  0.3022 **$0.62 $42.73**  **$50.00 $100.00**  **$0.19 $0.33**  **$0.76 $1.28**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.13**  **$1.41 $1.41**  **$0.19**

G Trans Supply Line 021204-B0502-42A Bend/Flare ends T2/T3 Comp./Ext. Mold, SSLC LC-Steel-1215, Tubing Cut/Punch/Forming Operator Hydro/CNC Form, SMS, LMC **$100.00**

3 021204-B0502-42 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **300 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.05 $0.11**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.13 $0.13**  **$0.00**

3 G Trans Return Line 021204-B0502-43A **1** Bend/Flare ends T2/T3 Comp./Ext. Mold, SSLC LC-Steel-1215, Tubing Cut/Punch/Forming Operator Hydro/CNC Form, SMS, LMC **141 1**  **2 1**  0.4225 **$0.62 $42.73**  **$50.00 $100.00**  **$0.26 $0.30**  **$0.71 $1.27**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.13**  **$1.40 $1.40**  **$0.26**

4 021204-B0502-43 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **225 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.09**  **$0.07 $0.15**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.17 $0.17**  **$0.00**

5 G Quick Disconnect Asm, Threaded 021204-B0502-44 **2** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **187 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.21**  **$0.16 $0.37**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.41 $0.81**  **$0.00**

6 G Tube Retainer, Quick Disconnect 021204-B0502-45 **2** Mold T2/T3 Inject. Mold, SSLC Nylon66-30GF, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **6000 1**  **1 1**  0.001 **$1.54 $41.48**  **$16.39 $16.39**  **$0.00 $0.01**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.02**  **$0.00**

7 G Tube Guide, Quick Disconnect 021204-B0502-46 **2** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **4200 1**  **1 1**  0.004 **$1.74 $41.48**  **$16.39 $16.39**  **$0.01 $0.01**  **$0.00 $0.02**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.02 $0.05**  **$0.01**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Parallel HEV Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

8 G Threaded Body, Quick Disconnect Asm 021204-B0502-47 **2** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LC **277 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.04 $0.07**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.08 $0.16**  **$0.00**

9 021204-B0502-47A **2** Machine T2/T3 CNC Turning, SSLC Aluminum-4032, Bar CNC Operator CNC Turning, SS, BF, DA **159 1.5**  **3 1**  0.1148 **$1.44 $36.98**  **$20.48 $61.44**  **$0.17 $0.35**  **$0.39 $0.90**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.09**  **$0.99 $1.99**  **$0.33**
10 G Trans Line Bracket 021204-B0502-48 **1** Stamp T2/T3 Stamp/Form, MSMC LC-GSteel-1000S, Coil Cut/Punch/Forming Operator Stamp/Form, Terminals **5143 0.5**  **1 1**  0.305 **$0.48 $42.73**  **$15.50 $15.50**  **$0.15 $0.00**  **$0.00 $0.15**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.02**  **$0.18 $0.18**  **$0.15**

11 G Trans Line Clamp for Bracket 021204-B0502-49 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **2400 1**  **1 1**  0.029 **$1.74 $41.48**  **$16.39 $16.39**  **$0.05 $0.02**  **$0.01 $0.07**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.08 $0.08**  **$0.05**

12 G Trans Line Clamp 021204-B0502-50 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **2400 1**  **1 1**  0.024 **$1.74 $41.48**  **$16.39 $16.39**  **$0.04 $0.02**  **$0.01 $0.07**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.07 $0.07**  **$0.04**
13 G Retainer, Trans to Cooler 021204-B0502-51 **2** Mold T2/T3 Inject. Mold, SSLC PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **2769 1**  **1 1**  0.025 **$1.46 $41.48**  **$16.39 $16.39**  **$0.04 $0.01**  **$0.01 $0.06**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.06 $0.13**  **$0.07**

14 G Trans Cooler Line Asm, Trans 021204-B0502-52 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **114 1.5**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.51**  **$0.40 $0.90**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.09**  **$1.00 $1.00**  **$0.00**

15 G Trans Cooler Line Asm 021204-B0502-53 **1** Assemble T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **184 1**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.21**  **$0.16 $0.37**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.41 $0.41**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **##### 0**  **1 1**  0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Parallel HEV Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 G Label, Trans Return Line 021204-B0502-54 **1** S **$0.00** $0.10 **$0.00 $0.10**  **$0.10**

4 G Convolute Cover, Trans Supply Line 021204-B0502-55 **1** S **$0.00** $0.03 **$0.00 $0.03**  **$0.03**

5 G O-ring, Quick Disconnect Inner Seal 021204-B0502-56 **2** S **$0.00** $0.05 **$0.00 $0.10**  **$0.10**

4 G O-ring, Quick Disconnect Mount 021204-B0502-57 **2** S **$0.00** $0.04 **$0.00 $0.08**  **$0.08**

7 H Nut, M6 KEPS 021204-B0502-58 **2** S **$0.00** $0.05 **$0.00 $0.10**  **$0.10**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$1.52**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$8.41**

**T1 or OEM Total Manufacturing Cost: $1.52**  **$2.78 $3.36**  **$7.66 $0.02**  **$0.44 $0.29**  **$0.00 $0.75**  **$8.41**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% 

### Supplier for Subassembly.

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error. T1 or OEM Mark-Up Rates:** 

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.04 $0.55**  **$0.50 $0.21**  **$1.30**
**Base Cost Impact to Vehicle: $1.52**  **$2.78 $3.36**  **$7.66 $0.06**  **$0.98 $0.80**  **$0.21 $2.06**  **$9.72 $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **$9.72 a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 



### Reference Packaging Database for Additional Information Maximum Pallet Stack Height = 100" Pallet Options



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: C0502 (N = New, 05 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Ford Fusion, 3.0L V6, 4-Valve, DOHC, NA, PFI, iVVT** 

## Annual Component Volume: Shipping Method: **Component Description: G Trans Cooler System**  

## Part Number: **021204-B0502-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2009/2010**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Parallel HEV Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnable Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### Packaging Cost Total: **$0.000** 

### Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.1 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**



## Purchase Part - High Impact Item (Full Cost Mapping)

G Trans Supply Line 021204-B0502-42A **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.33 $0.76**  **$1.28 $0.00**  **$0.08 $0.05**  **$0.00 $0.13**  Tube form and flare, Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 55 12 1 55 **1.0 2.0**  G Trans Supply Line 021204-B0502-42A

021204-B0502-42

G Trans Return Line 021204-B0502-43A

021204-B0502-43

G Quick Disconnect Asm, Threaded 021204-B0502-44

G Tube Retainer, Quick Disconnect 021204-B0502-45 G Tube Guide, Quick Disconnect 021204-B0502-46 **$0.33 $0.76**  **$1.28 $0.00**  **$0.08 $0.05**  **$0.00 $0.13**  Tube form and flare, Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 55 12 1 55 **1.0 2.0** 

**$0.06 $0.05**  **$0.11 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Slip on sleeve **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 12 1 1 12 **1.0 1.0** 

**$0.30 $0.71**  **$1.27 $0.00**  **$0.08 $0.05**  **$0.00 $0.13**  Tube form and flare, Low complexity **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 51 10 1 51 **1.0 2.0** 

**$0.09 $0.07**  **$0.15 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Attach Label **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16 1 1 16 **1.0 1.0** 

**$0.41 $0.32**  **$0.73 $0.00**  **$0.04 $0.03**  **$0.00 $0.08**  Slip on outer washer. Place retainer guide and o-ring in body.Bend/crimp lip down to secure. **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 39 4 1 39 **1.0 2.0** 

**$0.01 $0.01**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 ton , 14 cavity mold **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 0.60 1 14 8.4 **1.0 1.0**  **$0.02 $0.01**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 ton , 14 cavity mold **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 1 1 14 12 **1.0 1.0** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

G Threaded Body, Quick Disconnect Asm 021204-B0502-47

021204-B0502-47A
G Trans Line Bracket 021204-B0502-48 G Trans Line Clamp for Bracket 021204-B0502-49 G Trans Line Clamp 021204-B0502-50 G Retainer, Trans to Cooler 021204-B0502-51

G Trans Cooler Line Asm, Trans 021204-B0502-52

G Trans Cooler Line Asm 021204-B0502-53 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.07 $0.08**  **$0.15 $0.00**  **$0.01 $0.01**  **$0.00 $0.02** 
Batch Wash **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 13 1 1 13 **1.0 1.0** 

**$0.70 $0.77**  **$1.80 $0.01**  **$0.11 $0.07**  **$0.00 $0.19**  CNC Turning 2 Axis SL-10 1.75 **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 68 13 1 68 **1.0 3.0**  **$0.00 $0.00**  **$0.15 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  0-60 ton progressive die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.7 1 1 0.7 **1.0 1.0**  **$0.02 $0.01**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  55-150 ton , 10 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.5 1 10 15 **1.0 1.0**  **$0.02 $0.01**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  55-150 ton , 10 cavity mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.5 1 10 15 **1.0 1.0**  **$0.03 $0.01**  **$0.11 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  55-150 ton , 8 cavity mold **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 1.3 1 8 10 **1.0 1.0** 

**$0.51 $0.40**  **$0.90 $0.00**  **$0.05 $0.04**  **$0.00 $0.09**  Qiuck connect fittings at trans and to trans cooler lines. Place retainers on lines and snap in place. Attach to trans mount bracket and fasten to trans **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 94.9 4 1 94.9 **1.0 3.0** 

**$0.21 $0.16**  **$0.37 $0.00**  **$0.02 $0.01**  **$0.00 $0.04**  Place and align trans supply and return lines with clamps and snap shut. Attach trans line brkt, **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 39.1 4 1 39.1 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

G Label, Trans Return Line 021204-B0502-54 G Convolute Cover, Trans Supply Line 021204-B0502-55 G O-ring, Quick Disconnect Inner Seal 021204-B0502-56 G O-ring, Quick Disconnect Mount 021204-B0502-57 H Nut, M6 KEPS 021204-B0502-58 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00 $0.00**  **$0.10 $0.03**  **$0.10 $0.08**  **$0.10 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$2.78 $3.36**  **$7.66 $0.02**  **$0.44 $0.29**  **$0.00 $0.75** 

**$8.41 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

G Trans Supply Line 021204-B0502-42A **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

-

**131 27.50**  1.00 G Trans Supply Line 021204-B0502-42A

021204-B0502-42

G Trans Return Line 021204-B0502-43A

021204-B0502-43

G Quick Disconnect Asm, Threaded 021204-B0502-44

G Tube Retainer, Quick Disconnect 021204-B0502-45 G Tube Guide, Quick Disconnect 021204-B0502-46 **131 27.50**  1.00

**300 12.00**  0.50

**141 25.50**  1.00

**225 16.00**  0.50

**187 19.30**  1.00

**6000 0.60**  1.00
**4200 0.86**  1.00



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

G Threaded Body, Quick Disconnect Asm 021204-B0502-47

021204-B0502-47A
G Trans Line Bracket 021204-B0502-48 G Trans Line Clamp for Bracket 021204-B0502-49 G Trans Line Clamp 021204-B0502-50 G Retainer, Trans to Cooler 021204-B0502-51

G Trans Cooler Line Asm, Trans 021204-B0502-52

G Trans Cooler Line Asm 021204-B0502-53**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**277 13.00**  0.25

**159 22.67**  1.50
**5143 0.70**  0.50
**2400 1.50**  1.00
**2400 1.50**  1.00
**2769 1.30**  1.00

**114 31.63**  1.50

**184 19.55**  1.00

**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

G Label, Trans Return Line 021204-B0502-54 G Convolute Cover, Trans Supply Line 021204-B0502-55 G O-ring, Quick Disconnect Inner Seal 021204-B0502-56 G O-ring, Quick Disconnect Mount 021204-B0502-57 H Nut, M6 KEPS 021204-B0502-58**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

# 01 **14 G Trans Cooler Sy**  **stem QTY**  **$$$**

**G Trans Cooler Sy**

**stem** 

# 1 1.33

x G Retainer, Line to Line 

# 2 0.06

x A **G Trans Exchanger, Radiator Mount** 

# 1 0.39

x G Nut, Exchanger Asm 

# 2 0.14

x A1 **G Exchanger A sm, Trans Cooler**  

# 1 1.35

x G O-ring, Trans Exchanger Asm. 

# 2 0.11

x G Exchanger Base Plate 

# 1 0.07

x G Fitting, Exchanger Asm 

# 1 2.22

x A2 **G Exchanger Core A sm, Trans Cooler**  

# 1 0.86

x G Closeout Plate, Exchanger Core, Stamped 

# 1 0.08

x G Fin Baffles, Exchanger Core, Roll Formed 

# 5 0.14

x G Inner Plate, Exchanger Core, Stamped 

# 8 0.67

x G Upper Plate, Exchanger Core, Stamped 

# 1 0.09

x B **G Trans Exchanger Line A sm, FEM**  

# 1 0.38

x G O-ring, Exchanger Line Asm 

# 2 0.10

x B1 **G Trans Exchanger Line A sm**  

# 1 0.57

x G Trans Exchanger Return Line Asm 

# 1 0.45

x Tube Nut Exchanger Supply 

# 1 0.29

x G Label, Trans Return Line 

# 1 0.11

x B2 **G Return Tube A sm, Exchanger**  

# 1 0.46

x G Return Tube Hose 

# 1 0.48

x G Return Tube Ferrule 

# 2 0.28

x **G Return Tube, Quick Connect Female** 

# 1 0.46

x G Crimped Body, Quick Disconnect Asm, Machined 

# 1 1.27

x G O-ring, Quick Disconnect Inner Tube 

# 1 0.05

x G Tube Guide, Quick Disconnect 

# 1 0.03

x G Tube Retainer, Quick Disconnect 

# 1 0.015

x B3 **G Trans Exchanger Supply Line A**  **sm** 

# 1 0.45

x G Supply Line, Exchanger, 

# 1 3.28

x Tube Nut Exchanger Supply 

# 1 0.29

x G Supply Tube Ferrule 

# 1 0.14

x B3A **G Supply Tube A**  **sm, Exchanger** 

# 1 0.38

x G Supply Tube Hose 

# 1 0.32

x G Supply Tube Ferrule 

# 1 0.14

x B3B **G Supply Tube, Quick Connect Female**  

# 1 0.46

x G Crimped Body, Quick Disconnect Asm, Machined 

# 1 1.27

x G O-ring, Quick Disconnect Inner Seal 

# 1 0.05

x G Tube Guide, Quick Disconnect 

# 1 0.03

x G Tube Retainer, Quick Disconnect 

# 1 0.015

x B3C **G Trans Exchanger Line Clamp** 

# 1 0.10

x B3D **G Trans Exchanger Line Separator** 

# 1 0.07

x C **G Trans Cooler Line A sm, Trans**  

# 1 1.05

x H Nut, M6 KEPS 

# 2 0.11

x C1 **G Trans Cooler Line A sm**  

# 1 0.46

x G Trans Line Clamp 

# 1 0.09

# x G Trans Line Clamp for Bracket 

# 1 0.09

x G Trans Line Bracket 

# 1 0.20

x G Retainer, Trans to Cooler 

# 2 0.14

x C2 **G Quick Disconnect A sm, Threaded**  

# 2 0.90

x G Threaded Body, Quick Disconnect Asm 

# 2 2.45

x G O-ring, Quick Disconnect Inner Seal 

# 2 0.11

x G O-ring, Quick Disconnect Mount 

# 2 0.09

x G Tube Guide, Quick Disconnect 

# 2 0.06

x G Tube Retainer, Quick Disconnect 

# 2 0.03

x C3 **G Trans Cooler Line A sm**  

# 1 0.18

x G Trans Return Line 

# 1 1.61

x G Label, Trans Return Line 

# 1 0.11

x C4 **G Trans Supply Line A**  **sm** 

# 1 0.14

x G Trans Supply Line 

# 1 1.63

x G Convolute Cover, Trans Supply Line 

# 1 0.03

83 28.93

# Comments

Commodity?

Commodity



# 7.51

Commodity

Commodity Commodity

Commodity

Commodity

Commodity

Commodity

Commodity



# 11.94

x

x

# Commodity

Commodity Commodity

Commodity 

# 9.48 Commodity

# Indented Bill of Materials

**G Trans Cooler Sy**

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**G Trans Exchanger, Radiator G Trans**  **Mounted Exchanger,**  **Radiator Mounted**  **1 G Exchanger A** 

**sm, Trans G Exchanger**  **1 #**  **0.4947 lb Cooler**  **As m, Trans**  **Cooler 2**  **G Exchanger A**

**sm, Trans G Exchanger**  **1 Al**  **uminum #**  **Cooler, Washed As**  **m, Trans Cooler,**  **Wa shed**  **3 G Exchanger A** 

**sm, Trans G Exchanger**  **1 Al**  **uminum #**  **Cooler, Brazed As**  **m, Trans Cooler,**  **Wa shed-1**  **4 G Exchanger A** 

**sm, G Exchanger**  **1 Al**  **uminum #**  **As sembled Loose**  **As m,**  **As sembled**  **Loose 5**  **G Exchanger Base Plate G Exchanger**  **1 Al**  **uminum - #**  **Base Plate 30xx**  **6** G Exchanger Base Plate, G Exchanger **1** Aluminum - **#** Material Base Plate, 30xx Material **5 G Exchanger Core A**  **sm, G Exchanger**  **1 Al**  **uminum- Mn #**  **Trans Cooler Core A**  **sm, - 30xx - Clad**  **Trans Cooler 6**  **G Closeout Plate, Exchanger G Closeout**  **1 Al**  **uminum- Mn #**  **Core, Stamped Plate,**  **- 30xx - Clad Exchanger**  **Core, Stamped 7**  G Closeout Plate, Exchanger G Closeout **1** Aluminum- Mn - Core, Material Plate, 30xx - Clad Exchanger Core, Material



# Design Profit

®

Page 1 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**G Fin Baffles, Exchanger G Fin Baffles,**  

# 1 **Al uminum- Mn**  

# # **Core, Roll Formed Exchanger**  **- 30xx - Clad**

# Core, Roll **Formed 7**  G Fin Baffles, Exchanger Core, G Fin Baffles, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **# Core, Stamped**  **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **# Core, Stamped**  **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Fin Baffles, Exchanger**  **G Fin Baffles, 1**  **Al uminum- Mn**  **# Core, Roll Formed**  **Exchanger - 30xx - Clad**  **Core, Roll Formed**  **7** G Fin Baffles, Exchanger Core, G Fin Baffles, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **# Core, Stamped**  **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **# Core, Stamped**  **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Fin Baffles, Exchanger**  **G Fin Baffles, 1**  **Al uminum- Mn**  **# G Fin Baffles, Exchanger**  **G Fin Baffles, uminum- Mn**  **Core, Roll Formed Exchanger**  **- 30xx - Clad Core, Roll**  **Formed**


# Design Profit

®

Page 2 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

7 G Fin Baffles, Exchanger Core, G Fin Baffles, Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **# Core, Stamped**  **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **#**

# Core, Stamped **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Fin Baffles, Exchanger**  **G Fin Baffles, 1**  **Al uminum- Mn**  **# Core, Roll Formed**  **Exchanger - 30xx - Clad**  **Core, Roll Formed**  **7** G Fin Baffles, Exchanger Core, G Fin Baffles, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **# Core, Stamped**  **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Inner Plate, Exchanger**  **G Inner Plate, 1**  **Al uminum- Mn**  **# Core, Stamped**  **Exchanger - 30xx - Clad**  **Core, Stamped 7**  G Inner Plate, Exchanger Core, G Inner Plate, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material **6 G Fin Baffles, Exchanger**  **G Fin Baffles, 1**  **Al uminum- Mn**  **# Core, Roll Formed**  **Exchanger - 30xx - Clad**  **Core, Roll Formed**  **7** G Fin Baffles, Exchanger Core, G Fin Baffles, **1** Aluminum- Mn - Material Exchanger 30xx - Clad Core, Material



# Design Profit

®

Page 3 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**G Upper Plate, Exchanger G Upper Plate,**  

# 1 **Al uminum- Mn**  

# # **Core, Stamped Exchanger**  **- 30xx - Clad Core, Stamped**  **7** G Upper Plate, Exchanger G Upper Plate, **1** Aluminum- Mn - Core, Material Exchanger 30xx - Clad Core, Material **5 G Fitting, Exchanger A**  **sm G Fitting,**  **2 Al**  **uminum - #** 

**Exchanger 30xx**  **As m**  **6 G Fitting, Exchanger A**  **sm, G Fitting,**  **1 Al**  **uminum - #**  **Machined Exchanger**  **30xx As**  **m, Machined**  **7** G Fitting, Exchanger Asm, G Fitting, **1** Aluminum - Material Exchanger 30xx Asm, Material 2 G O-ring, Trans Exchanger G O-ring, Trans 2 Commodity # Asm Exchanger Asm Pricing

# 1 G Nut, Exchanger Asm G Nut, 2 Commodity # 0.0224 lb Exchanger Asm Pricing **0 G Trans Exchanger Line**  **G Trans 1**  **# 1.4682 lb**  **As m, FEM**  **Exchanger Line A**  **sm, FEM 1**  **G Trans Exchanger Line A sm**  **G Trans 1**  **# 1.4678 lb**  **Exchanger Line A**  **sm 2**  **G Trans Exchanger Return G Trans**  **1 #**  **Line A sm**  **Exchanger Return Line**  **As m**  **3 G Return Line A**  **sm, G Return Line**  **1 #**  **Exchanger, Formed As**  **m, Exchanger,**  **Formed 4**  G Return Line, Exchanger, G Return Line, **1** Commodity **#** Material Exchanger, Pricing Material 4 Tube Nut Exchanger Supply Tube Nut 1 Commodity # Exchanger Pricing Supply **3 G Return Tube A**  **sm, G Return Tube**  **1 #**  **Exchanger As**  **m, Exchanger**  

# Design Profit

®

Page 4 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**G Return Tube Hose G Return Tube**  

# 1 **EPDM - Fiber Hose**  **Reinforced 5**  G Return Tube Hose, Material G Return Tube **1** EPDM - Fiber **#** Hose, Material Reinforced 4 G Return Tube Ferrule G Return Tube 2 Commodity # Ferrule Pricing **4 G Return Tube, Quick**  **G Return Tube, 1**  **# Connect Female**  **Quick Connect Female**  **5 G Crimped Body**  **, Quick G Crimped**  **1 Al**  **uminum #**  **Disconnect, Washed Body**  **, Quick Disconnect,**  **Wa shed1**  **6 G Crimped Body**  **, Quick G Crimped**  **1 Al**  **uminum #**  **Disconnect A**

**sm, Machined Body**  **, Quick Disconnect**  **As m,**  **Machined 7**  G Crimped Body, Quick G Crimped **1** Aluminum Disconnect Asm, Material Body, Quick Disconnect Asm, Material1 5 G O-ring, Quick Disconnect G O-ring, Quick 1 Commodity # Inner Seal Disconnect Pricing Inner Seal **5 G Tube Guide, Quick**  **G Tube Guide, 1**  **Ny lon 6/6**  **#**

# Disconnect **Quick Disconnect**  **6** G Tube Guide, Quick G Tube Guide, **1** Nylon 6/6 **#** Disconnect, Material Quick Disconnect, Material **5 G Tube Retainer, Quick**  **G Tube 1**  **PA 6-GF30**  **# Disconnect**  **Retainer, Quick**  **Disconnect 6**  G Tube Retainer, Quick G Tube **1** PA6-GF30 **#** Disconnect, Material Retainer, Quick Disconnect, Material 3 G Label, Trans Return Line G Label, Trans 1 Commodity # Return Line Pricing


# Design Profit

®

Page 5 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**G Trans Exchanger Supply G Trans**  

# # **Line A sm**  **Exchanger Supply**  **Line As**  **m 3**  **G Supply**

**Line A sm,**  **G Supply Line**  **1 Commodity**  **# Exchanger, Formed**  **As m,**  **Pricing Exchanger,**  **Formed 4**  G Supply Line, Exchanger, G Supply Line, **1** Commodity **#** Material Exchanger, Pricing Material 4 Tube Nut Exchanger Supply Tube Nut 1 Commodity # Exchanger Pricing Supply **3 G Supply** 

**Tube A sm,**  **G Supply Tube**  **1 #**  **Exchanger As**  **m, Exchanger**  **4 G Supply** 

**Tube Hose G Supply**  **Tube 1**  **EPDM - Fiber #**  **Hose Reinforced**  **5** G Supply Tube Hose, Material G Supply Tube **1** EPDM - Fiber **#** Hose, Material Reinforced 4 G Supply Tube Ferrule G Supply Tube 2 Commodity # Ferrule Pricing **4 G Supply** 

**Tube, Quick G Supply**  **1 #**  **Connect Female Tube, Quick**  **Connect Female**  **5 G Crimped Body**  **, Quick G Crimped**  **1 Al**  **uminum #**  **Disconnect, Washed Body**  **, Quick Disconnect,**  **Wa shed1**  **6 G Crimped Body**  **, Quick G Crimped**  **1 Al**  **uminum #**  **Disconnect A**

**sm, Machined Body**  **, Quick Disconnect** 

# As **m, Machined**  **7** G Crimped Body, Quick G Crimped **1** Aluminum Disconnect Asm, Material Body, Quick Disconnect Asm, Material1 5 G O-ring, Quick Disconnect G O-ring, Quick 1 Commodity # Inner Seal Disconnect Pricing Inner Seal 

# Design Profit

®

Page 6 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**G Tube Guide, Quick G Tube Guide,**  

# 1 **Ny lon 6/6**  **Disconnect Quick**  **Disconnect 6**  G Tube Guide, Quick G Tube Guide, **1** Nylon 6/6 **#** Disconnect, Material Quick Disconnect, Material **5 G Tube Retainer, Quick**  **G Tube 1**  **PA 6-GF30**  **# Disconnect**  **Retainer, Quick**  **Disconnect 6**  G Tube Retainer, Quick G Tube **1** PA6-GF30 **#** Disconnect, Material Retainer, Quick Disconnect, Material **2 G Trans Exchanger Line**  **G Trans 2**  **PA 66**  **# G Trans Exchanger Line**  **G Trans Clamp**  **Exchanger Line Clamp**  **3** G Trans Exchanger Line G Trans **1** PA66 **#** Clamp, Material Exchanger Line Clamp, Material **2 G Trans Exchanger Line**  **G Trans 1**  **PA 66**  **# Separator**  **Exchanger Line Separator**  **3** G Trans Exchanger Line G Trans **1** PA66 **#** Separator, Material Exchanger Line Separator, Material 1 G O-ring, Exchanger Line Asm G O-ring, 2 Commodity # 0.0002 lb Exchanger Line Pricing Asm **0 G Trans Cooler Line A**  **sm, G Trans Cooler**  **1 #**  **0.9689 lb Trans**  **Line A sm,**  **Trans 1**  **G Quick Disconnect A sm,**  **G Quick 2**  **Commodity #**  **0.0335 lb Threaded**  **Disconnect Pricing**  **As m, Threaded**  **2 G Quick Disconnect,**  **G Quick 1**  **# Threaded**  **Disconnect, Threaded** 

# Design Profit ®

Page 7 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**G Threaded Body , Quick**  **G Threaded Al**  **uminum** 

# # **Disconnect, Washed Body**  **, Quick Disconnect,**  **Wa shed**  **4 G Threaded Body**  **, Quick G Threaded**  **1 Al**  **uminum #**  **Disconnect A**

**sm, Machined Body**  **, Quick**

**Disconnect As**  **m, Machined**  **5** G Threaded Body, Quick G Threaded **1** Aluminum **#** Disconnect Asm, Material Body, Quick Disconnect Asm, Material 3 G O-ring, Quick Disconnect G O-ring, Quick 1 Commodity # Inner Seal Disconnect Pricing Inner Seal **3 G Tube Guide, Quick**  **G Tube Guide, 1**  **Ny lon 6/6**  **# Disconnect**  **Quick Disconnect**  **4** G Tube Guide, Quick G Tube Guide, **1** Nylon 6/6 **#** Disconnect, Material Quick Disconnect, Material **3 G Tube Retainer, Quick**  **G Tube 1**  **PA 6-GF30**  **# G Tube Retainer, Quick**  **Disconnect Retainer,**  **Quick Disconnect**  **4** G Tube Retainer, Quick G Tube **1** PA6-GF30 **#** Disconnect, Material Retainer, Quick Disconnect, Material 2 G O-ring, Quick Disconnect G O-ring, Quick 1 Commodity # Mount Disconnect Pricing Mount **1 G Trans Cooler Line A**  **sm G Trans Cooler**  **1 #**  **0.8385 lb**

**Line A sm**  **2 G Trans Return Line A**  **sm G Trans Return**  **1 #** 

**Line A sm**  **3 G Trans Return Line,**  **G Trans Return 1**  **Commodity #**  **Forming Line, Forming**  **Prcing 4**  G Trans Return Line, Material G Trans Return **1** Commodity **#** Line, Material Prcing


# Design Profit

®

Page 8 of # Copyright 2010 © Design Profit, Inc.

# G Trans Cooler Sy **stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

3 G Label, Trans Return Line G Label, Trans Commodity 

# # Return Line Pricing **2 G Trans Supply** 

**Line A sm**  **G Trans 1**  **#**

**Supply Line**  **As m**  **3 G Trans Supply** 

**Line, G Trans**  **1 Commodity**  **# Forming**  **Supply Line,**  **Pricing Forming**  **4** G Trans Supply Line, Material G Trans Supply **1** Commodity **#** Line, Material Pricing 3 G Convolute Cover, Trans G Convolute 1 Commodity # Supply Line Cover, Trans Pricing Supply Line **2 G Trans Line Clamp**  **G Trans Line 1**  **PA 66**  **# Clamp**  **3** G Trans Line Clamp, Material G Trans Line **1** PA66 **#** Clamp, Material **2 G Trans Line Clamp for**  **G Trans Line 1**  **PA 66**  **# Bracket**  **Clamp for Bracket**  **3** G Trans Line Clamp for G Trans Line **1** PA66 **#** Bracket, Material Clamp for Bracket, Material **2 G Trans Line Bracket**  **G Trans Line 1**  **Galvinized #**  **Bracket Steel - G60**  **3** G Trans Line Bracket, Material G Trans Line **1** Galvinized Steel **#** Bracket, - G60 Material **1 G Retainer, Trans to Cooler**  **G Retainer, 2**  **PBT GF 7.5 #**  **0.0183 lb Line**  **Trans to Cooler Line**  **2** G Retainer, Trans to Cooler G Retainer, **1** PBT GF 7.5 **#** Line, Material Trans to Cooler Line, Material 1 H Nut, M6 KEPS H Nut, M6 2 Commodity # 0.0134 lb KEPS Pricing **0 G Retainer, Line to Line**  **G Retainer, 2**  **PBT GF 7.5 #**  **0.0228 lb Line to Line**  **1** G Retainer, Line to Line, G Retainer, Line **1** PBT GF 7.5 **# 0.0228 lb**  Material to Line, Material


# Design Profit

®

Page 9 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy

**stem**
**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 



# Assembly Totals 

# Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** # 

# Piece Cost (Total): # **Unanaly zed Subs:**  0

# Weight (Total): 3.0222 lb

**Parts:** # **Fasteners:** 4 **Parts+Unanaly**

**zed:** #



# Design Profit

®

Page # of # Copyright 2010 © Design Profit, Inc.

# Piece Cost **Weight (Total)**

**(Total)** 

# 0.5395 lb **0.5395 lb**

**0.4947 lb #**  **0.4947 lb**

**0.4923 lb #**  **0.4923 lb**

**0.4923 lb #**  **0.4923 lb**

**0.4923 lb #**  **0.4923 lb**

**0.0558 lb #**  **0.0558 lb**

**0.0558 lb #**  **0.0558 lb**

**0.3723 lb #**  **0.3723 lb**



# 0.0353 lb **# 0.0353 lb** 

**# 0.0353 lb**  **# 0.0353 lb** 



# Weight **Piece Cost Weight (Total)** 

**(Total) 0.0080 lb**  **# 0.0080 lb** 

# # **0.0080 lb #**  **0.0080 lb**

**0.0329 lb #**  **0.0329 lb**

**# 0.0329 lb**  **# 0.0329 lb** 

**0.0329 lb #**  **0.0329 lb**

**# 0.0329 lb**  **# 0.0329 lb** 

**0.0080 lb #**  **0.0080 lb**

**# 0.0080 lb**  **# 0.0080 lb** 

**0.0329 lb #**  **0.0329 lb**

**# 0.0329 lb**  **# 0.0329 lb** 

**0.0329 lb #**  **0.0329 lb**

**# 0.0329 lb**  **# 0.0329 lb** 

**0.0080 lb #**  **0.0080 lb**



# Piece Cost **Weight Piece Cost**  **Weight (Total)**

**(Total)**
# 0.0080 lb 0.0080 lb

**0.0329 lb #**  **0.0329 lb**

**# 0.0329 lb**  **# 0.0329 lb** 

**0.0329 lb #**  **0.0329 lb**

# # **0.0329 lb #**  **0.0329 lb**

**0.0080 lb #**  **0.0080 lb**

**# 0.0080 lb**  **# 0.0080 lb** 

**0.0329 lb #**  **0.0329 lb**

**# 0.0329 lb**  **# 0.0329 lb** 

**0.0329 lb #**  **0.0329 lb**

**# 0.0329 lb**  **# 0.0329 lb** 

**0.0080 lb #**  **0.0080 lb**

**# 0.0080 lb**  **# 0.0080 lb** 



# Weight **Piece Cost Weight (Total)** 

**(Total) 0.0343 lb**  **# 0.0343 lb** 

**# 0.0343 lb**  **# 0.0343 lb** 

**0.0321 lb #**  **0.0642 lb**

**0.0321 lb #**  **0.0642 lb**

**# 0.0321 lb**  **# 0.0642 lb** 

0.0012 lb # 0.0024 lb

# 0.0224 lb # 0.0448 lb

**1.4682 lb #**  **1.4682 lb**

**1.4678 lb #**  **1.4678 lb**

**0.6757 lb #**  **0.6757 lb**

**0.4813 lb #**  **0.4813 lb**

**0.4491 lb #**  **0.4491 lb**

0.0322 lb # 0.0322 lb

**0.1942 lb #**  **0.1942 lb**



# Weight **Piece Cost Weight (Total)** 

**(Total) 0.1349 lb**  **# 0.1349 lb** 

**0.1349 lb #**  **0.1349 lb**

0.0094 lb # 0.0188 lb

**0.0405 lb #**  **0.0405 lb**

**0.0368 lb #**  **0.0368 lb**

**0.0368 lb #**  **0.0368 lb**

**# 0.0368 lb**  **# 0.0368 lb** 

0.0007 lb # 0.0007 lb

**0.0023 lb #**  **0.0023 lb**

# 0.0023 lb **# 0.0023 lb** 

**0.0007 lb #**  **0.0007 lb**

**0.0007 lb #**  **0.0007 lb**

0.0002 lb # 0.0002 lb



# Piece Cost **Weight (Total)**

**(Total) 0.7346 lb**  **0.7346 lb**

**0.5861 lb #**  **0.5861 lb**

**0.5539 lb #**  **0.5539 lb**

0.0322 lb # 0.0322 lb

**0.1485 lb #**  **0.1485 lb**

**0.0892 lb #**  **0.0892 lb**

**0.0892 lb #**  **0.0892 lb**

0.0094 lb # 0.0188 lb

**0.0405 lb #**  **0.0405 lb**

**0.0368 lb #**  **0.0368 lb**

**0.0368 lb #**  **0.0368 lb**

# # **0.0368 lb #**  **0.0368 lb**

0.0007 lb # 0.0007 lb



# Weight **Piece Cost Weight (Total)** 

**(Total) 0.0023 lb**  **# 0.0023 lb** 

**0.0023 lb #**  **0.0023 lb**

**0.0007 lb #**  **0.0007 lb**

**0.0007 lb #**  **0.0007 lb**

**0.0227 lb #**  **0.0454 lb**

**0.0227 lb #**  **0.0454 lb**

**0.0121 lb #**  **0.0121 lb**

**0.0121 lb #**  **0.0121 lb**

0.0002 lb # 0.0004 lb

**0.9689 lb #**  **0.9689 lb**

**0.0335 lb #**  **0.0670 lb**

**0.0329 lb #**  **0.0658 lb**

# Weight **Piece Cost Weight (Total)** 

**(Total) 0.0292 lb**  **0.0584 lb**

**0.0292 lb #**  **0.0584 lb**

**0.0292 lb #**  **0.0584 lb**

0.0007 lb # 0.0014 lb

**0.0023 lb #**  **0.0046 lb**

**0.0023 lb #**  **0.0046 lb**

**0.0007 lb #**  **0.0014 lb**

**0.0007 lb #**  **0.0014 lb**

0.0006 lb # 0.0012 lb

**0.8385 lb #**  **0.8385 lb**

**0.4202 lb #**  **0.4202 lb**

**0.4200 lb #**  **0.4200 lb**

**0.4200 lb #**  **0.4200 lb**

# Weight **Piece Cost Weight (Total)** 

**(Total)** 0.0002 lb 0.0002 lb

**0.3066 lb #**  **0.3066 lb**

**0.3000 lb #**  **0.3000 lb**

**0.3000 lb #**  **0.3000 lb**

0.0066 lb # 0.0066 lb

**0.0181 lb #**  **0.0181 lb**

**0.0181 lb #**  **0.0181 lb**

**0.0220 lb #**  **0.0220 lb**

**0.0220 lb #**  **0.0220 lb**

**0.0716 lb #**  **0.0716 lb**

**0.0716 lb #**  **0.0716 lb**

**0.0183 lb #**  **0.0366 lb**



# 0.0183 lb **# 0.0366 lb** 

0.0134 lb # 0.0268 lb

**0.0228 lb #**  **0.0456 lb**

**0.0228 lb #**  **0.0456 lb**



# Piece Cost **Weight (Total)**

**(Total)** 

# Preassembled Totals

**Analyzed Subs:**

0 **Unanalyzed Subs:** 0

# Parts: 0 **Fasteners:** 0 **Parts+Unanalyzed:** 0

# Assembly Report

**G Trans Cooler Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $83.31 Tool G Trans Cooler First Fixture 0.0000 sec System

- - - Exchanger & Lines Mounted on

- - FEM $35.51 Subassembly G Trans Cooler G Trans Exchanger, Radiator G Trans 3.0000 sec System Mounted Exchanger, Radiator Mounted $35.51 Tool G Trans First Fixture 0.0000 sec Exchanger, Radiator Mounted

- - - Cooler Mounts inside RH

- - Radiator Tank $35.51 Subassembly G Trans G Exchanger Asm, Trans Cooler G Exchanger 10.0000 sec Exchanger, Asm, Trans Radiator Mounted Cooler $35.51 Tool G Exchanger First Fixture 0.0000 sec Asm, Trans Cooler $49.29 Subassembly G Exchanger G Exchanger Asm, Trans Cooler, G Exchanger 3.0000 sec Asm, Trans Wa shed Asm, Trans Cooler Cooler, W ashed $49.29 Tool G Exchanger Wa sher Med Batch special 0.0000 sec Asm, Trans nozzels Cooler, W ashed $46.52 Subassembly G Exchanger G Exchanger Asm, Trans Cooler, G Exchanger 3.0000 sec Asm, Trans Brazed Asm, Trans Cooler, W ashed Cooler, W ashed-1 $46.52 Tool G Exchanger Furnace/Oven 0.0000 sec Asm, Trans Cooler, Brazed $42.18 Subassembly G Exchanger G Exchanger Asm, Assembled G Exchanger 3.0000 sec Asm, Trans Loose Asm, Assembled Cooler, Brazed Loose $42.18 Tool G Exchanger First Fixture 0.0000 sec Asm, Assembled Loose


# Design Profit ®

Page 1 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $15.50 P.-P. Part G Exchanger G Exchanger Base Plate G Exchanger 3.0000 sec Asm, Assembled Base Plate Loose

# $15.50 Tool G Exchanger Stamping Press 0-60 Ton 0.0000 sec Base Plate $15.50 Part G Exchanger G Exchanger Base Plate, G Exchanger 0.0000 sec Base Plate Material Base Plate, Material

- - - Blank weight 0.062 lbs

- -

- - - Press Size 60 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 2 W by 2 H)mm $42.18 Subassembly G Exchanger G Exchanger Core Asm, Trans G Exchanger Core 5.0000 sec Asm, Assembled Cooler Asm, Trans Loose Cooler $42.18 Tool G Exchanger Core First Fixture 0.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Closeout Plate, Exchanger G Closeout Plate, 3.0000 sec Asm, Trans Core, Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Closeout Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Closeout Plate, G Closeout Plate, Exchanger G Closeout Plate, 0.0000 sec Exchanger Core, Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 200 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Subassembly G Exchanger Core G Fin Baffles, Exchanger Core, G Fin Baffles, 4.0000 sec Asm, Trans Roll Formed Exchanger Core, Cooler Roll Formed $42.18 Tool G Fin Baffles, Roll Form Machine 0.0000 sec Exchanger Core, Roll Formed $42.18 Part G Fin Baffles, G Fin Baffles, Exchanger Core, G Fin Baffles, 0.0000 sec Exchanger Core, Material Exchanger Core, Roll Formed Material

- - - Start with 0.28mm Clad Stock

- - 

# Design Profit ®

Page 2 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $42.18 Material Mod. G Fin Baffles, Roll Form Fin 0.0582 sec Exchanger Core, Roll Formed $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core,

# Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Operation G Exchanger Core CDI 1.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Subassembly G Exchanger Core G Fin Baffles, Exchanger Core, G Fin Baffles, 4.0000 sec Asm, Trans Roll Formed Exchanger Core, Cooler Roll Formed $42.18 Tool G Fin Baffles, Roll Form Machine 0.0000 sec Exchanger Core, Roll Formed $42.18 Part G Fin Baffles, G Fin Baffles, Exchanger Core, G Fin Baffles, 0.0000 sec Exchanger Core, Material Exchanger Core, Roll Formed Material

- - - Start with 0.28mm Clad Stock

- - 

# Design Profit ®

Page 3 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $42.18 Material Mod. G Fin Baffles, Roll Form Fin 0.0582 sec Exchanger Core, Roll Formed $42.18 Operation G Exchanger Core CDI 1.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm

# $42.18 Operation G Exchanger Core CDI 1.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Subassembly G Exchanger Core G Fin Baffles, Exchanger Core, G Fin Baffles, 4.0000 sec Asm, Trans Roll Formed Exchanger Core, Cooler Roll Formed $42.18 Tool G Fin Baffles, Roll Form Machine 0.0000 sec Exchanger Core, Roll Formed


# Design Profit ®

Page 4 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $42.18 Part G Fin Baffles, G Fin Baffles, Exchanger Core, G Fin Baffles, 0.0000 sec Exchanger Core, Material Exchanger Core, Roll Formed Material

- - - Start with 0.28mm Clad Stock

- - $42.18 Material Mod. G Fin Baffles, Roll Form Fin 0.0582 sec Exchanger Core, Roll Formed $42.18 Operation G Exchanger Core CDI 1.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Operation G Exchanger Core CDI 1.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec

# Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Subassembly G Exchanger Core G Fin Baffles, Exchanger Core, G Fin Baffles, 4.0000 sec Asm, Trans Roll Formed Exchanger Core, Cooler Roll Formed 

# Design Profit ®

Page 5 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $42.18 Tool G Fin Baffles, Roll Form Machine 0.0000 sec Exchanger Core, Roll Formed $42.18 Part G Fin Baffles, G Fin Baffles, Exchanger Core, G Fin Baffles, 0.0000 sec Exchanger Core, Material Exchanger Core, Roll Formed Material

- - - Start with 0.28mm Clad Stock

- - $42.18 Material Mod. G Fin Baffles, Roll Form Fin 0.0582 sec Exchanger Core, Roll Formed $42.18 Operation G Exchanger Core CDI 1.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Operation G Exchanger Core CDI 1.0000 sec Asm, Trans Cooler $42.91 Subassembly G Exchanger Core G Inner Plate, Exchanger Core, G Inner Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Inner Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped

# $42.91 Part G Inner Plate, G Inner Plate, Exchanger Core, G Inner Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm 

# Design Profit ®

Page 6 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $42.18 Subassembly G Exchanger Core G Fin Baffles, Exchanger Core, G Fin Baffles, 4.0000 sec Asm, Trans Roll Formed Exchanger Core, Cooler Roll Formed $42.18 Tool G Fin Baffles, Roll Form Machine 0.0000 sec Exchanger Core, Roll Formed $42.18 Part G Fin Baffles, G Fin Baffles, Exchanger Core, G Fin Baffles, 0.0000 sec Exchanger Core, Material Exchanger Core, Roll Formed Material

- - - Start with 0.28mm Clad Stock

- - $42.18 Material Mod. G Fin Baffles, Roll Form Fin 0.0582 sec Exchanger Core, Roll Formed $42.91 Subassembly G Exchanger Core G Upper Plate, Exchanger Core, G Upper Plate, 5.0000 sec Asm, Trans Stamped Exchanger Core, Cooler Stamped $42.91 Tool G Upper Plate, Stamping Press 200-400 Ton 0.0000 sec Exchanger Core, Stamped $42.91 Part G Upper Plate, G Upper Plate, Exchanger Core, G Upper Plate, 0.0000 sec Exchanger Core, Material Exchanger Core, Stamped Material

- - - Blank weight 0.038 lbs

- -

- - - Press Size 300 Ton Prog

- -

- - - Part Size after stamping (282 L

- - by 28 W by 3 H)mm $42.18 Operation G Exchanger Clamp Part 3.0000 sec Asm, Assembled Loose $37.60 P.-P. Part G Exchanger G Fitting, Exchanger Asm G Fitting, 3.0000 sec Asm, Assembled Exchanger Asm Loose $37.60 Tool G Fitting, Deburing Equipment 0.0000 sec Exchanger Asm $20.90 P.-P. Part G Fitting, G Fitting, Exchanger Asm, G Fitting, 3.0000 sec Exchanger Asm Machined Exchanger Asm, Machined $20.90 Tool G Fitting, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec Exchanger Asm, bar Machined

- - - Includes Bar Feeder

- -

# Design Profit ®

Page 7 of #

Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $20.90 Part G Fitting, G Fitting, Exchanger Asm, G Fitting, 0.0000 sec Exchanger Asm, Material Exchanger Asm, Machined Material

- - - Bar stock weight 0.1232 lbs.

- -

- - - Box size of finished part 36Dmm

- - x 18Lmm

- - - Turn OD, Face End, & Bore

- - Minor OD $20.90 Material Mod. G Fitting, Turn OD 1-30mm 1.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn End face 1-30mm 2.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Bore Hole 1-30mm 1.0000 sec Exchanger Asm, Machined

- - - Turn Major ID, Cut O-ring

- - Contour Face $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Bore Hole 1-30mm 1.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn Face Contoured 5.0000 sec Exchanger Asm, Machined

- - - Turn ID Threads, Cut ID Chamfer

- - $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined


# Design Profit ®

Page 8 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

# Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Score**

**Rate** $20.90 Material Mod. G Fitting, Turn Threads 2.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn end face 1-30mm 2.0000 sec Exchanger Asm, Machined

- - - Turn OD, Chamfer & Cut Threads

- - $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn OD 1-30mm 1.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn Threads 2.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn end face 1-30mm 2.0000 sec Exchanger Asm, Machined

- - - Turn O-ring Land & Groove,

- - Chamfer & Cut Threads $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn End face 1-30mm 2.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Cut Groove sml 2.0000 sec Exchanger Asm, Machined


# Design Profit ®

Page 9 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn end face 1-30mm 2.0000 sec

# Exchanger Asm, Machined

- - - Turn Rear Land, Chamfer & Cut

- - Off $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Cut Groove sml 2.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn end face 1-30mm 2.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Auto Tool Change 5.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Cut to Length 1.0000 sec Exchanger Asm, Machined

- - - Rechuck, Turn Rear Face &

- - Chamfer $20.90 Operation G Fitting, Load Part 3.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Turn End face 1-30mm 2.0000 sec Exchanger Asm, Machined $20.90 Operation G Fitting, Reposition Cutting Tool 2.0000 sec Exchanger Asm, Machined $20.90 Material Mod. G Fitting, Chamfer ID 1.0000 sec Exchanger Asm, Machined $37.60 Operation G Fitting, Load Part 3.0000 sec Exchanger Asm


# Design Profit ®

Page 10 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $37.60 Material Mod. G Fitting, Debur/Tumble 3.0000 sec Exchanger Asm $37.60 Operation G Fitting, Unload Part 2.0000 sec Exchanger Asm $42.18 Operation G Exchanger Clamp Part 3.0000 sec Asm, Assembled Loose $46.52 Operation G Exchanger Load Part 3.0000 sec Asm, Trans Cooler, Brazed $46.52 Material Mod. G Exchanger Oven Braze large part 20.0000 sec **20.0000 sec** Asm, Trans

# Cooler, Brazed

$46.52 Operation G Exchanger Unload Part 2.0000 sec Asm, Trans Cooler, Brazed $49.29 Operation G Exchanger Load Part 3.0000 sec Asm, Trans Cooler, W ashed $49.29 Operation G Exchanger Wa sh Part Medium 5.0000 sec Asm, Trans Cooler, W ashed $49.29 Operation G Exchanger Unload Part 2.0000 sec Asm, Trans Cooler, W ashed $35.51 Part G Exchanger G O-ring, Trans Exchanger Asm G O-ring, Trans 6.0000 sec Asm, Trans Exchanger Asm Cooler $35.51 Fastening G Exchanger Push In Place 2.0000 sec Asm, Trans Cooler $35.51 Part G Trans G Nut, Exchanger Asm G Nut, Exchanger 6.0000 sec Exchanger, Asm Radiator Mounted $35.51 Tool G Trans Power Tool 4.0000 sec Exchanger, Radiator Mounted $35.51 Fastening G Trans Power Screw 4.0000 sec Exchanger, Radiator Mounted $35.51 Subassembly G Trans Cooler G Trans Exchanger Line Asm, G Trans 9.0000 sec System FEM Exchanger Line Asm, FEM 

# Design Profit ®

Page 11 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $35.51 Tool G Trans First Fixture 0.0000 sec Exchanger Line Asm, FEM $35.51 Subassembly G Trans G Trans Exchanger Line Asm G Trans 3.0000 sec Exchanger Line Exchanger Line Asm, FEM Asm $35.51 Tool G Trans First Fixture 0.0000 sec Exchanger Line Asm $35.51 Subassembly G Trans G Trans Exchanger Return Line G Trans 3.0000 sec Exchanger Line Asm Exchanger Return Asm Line Asm $35.51 Tool G Trans First Fixture 0.0000 sec Exchanger Return Line Asm $44.85 Subassembly G Trans G Return Line Asm, Exchanger, G Return Line 3.0000 sec Exchanger Return Formed Asm, Ex changer, Line Asm Formed $44.85 Tool G Return Line Tube Cutter 0.0000 sec Asm, Ex changer,

# Formed

$44.85 Part G Return Line G Return Line, Exchanger, G Return Line, 0.0000 sec Asm, Ex changer, Material Exchanger, Formed Material

- - - Start with Tube Stock

- -

- - - We ight before machining 0.4516

- - lbs $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Cut to Length 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Tool G Return Line Tube Bending Equipment 0.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed


# Design Profit ®

Page 12 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec

# Asm, Ex changer, Formed $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed


# Design Profit ®

Page 13 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed

# $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed


# Design Profit ®

Page 14 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Crimp Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Crimp Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Part G Return Line Tube Nut Exchanger Supply Tube Nut 7.0000 sec Asm, Ex changer, Exchanger Supply Formed $44.85 Fastening G Return Line Push In Place 2.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Return Line Crimp Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Return Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed

# Design Profit ®

Page 15 of #

Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $35.51 Subassembly G Trans G Return Tube Asm, Exchanger G Return Tube 9.0000 sec Exchanger Return Asm, Ex changer Line Asm $35.51 Tool G Return Tube First Fixture 0.0000 sec Asm, Ex changer $61.22 P.-P. Part G Return Tube G Return Tube Hose G Return Tube 4.0000 sec Asm, Ex changer Hose $61.22 Tool G Return Tube Extruder 32mm Reinforced Hose 0.0000 sec Hose $61.22 Part G Return Tube G Return Tube Hose, Material G Return Tube 0.0000 sec Hose Hose, Material

- - - Box Size 220mmL x 150mmW x - - 65mmH $35.51 Part G Return Tube G Return Tube Ferrule G Return Tube 5.0000 sec Asm, Ex changer Ferrule $35.51 Fastening G Return Tube Push On 2.0000 sec Asm, Ex changer $35.51 Operation G Return Tube CDI 1.0000 sec Asm, Ex changer $35.51 Fastening G Return Tube Push On 2.0000 sec Asm, Ex changer $35.51 Subassembly G Return Tube G Return Tube, Quick Connect G Return Tube, 3.0000 sec Asm, Ex changer Female Quick Connect Female $35.51 Tool G Return Tube, Press 0.0000 sec Quick Connect Female $10.75 P.-P. Part G Return Tube, G Crimped Body, Quick G Crimped Body, 3.0000 sec Quick Connect Disconnect, W ashed Quick Disconnect, Female Wa shed1 $10.75 Tool G Crimped Body, Wa sher Duo 400 W ash Rinse & 0.0000 sec Quick Disconnect, DRY Wa shed $20.90 P.-P. Part G Crimped Body, G Crimped Body, Quick G Crimped Body, 3.0000 sec Quick Disconnect, Disconnect Asm, Machined Quick Disconnect Wa shed Asm, Machined $20.90 Tool G Crimped Body, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec Quick Disconnect bar Asm, Machined

- - - Includes Bar Feeder

- -



# Design Profit ®

Page 16 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

# Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Score**

**Rate** $20.90 Part G Crimped Body, G Crimped Body, Quick G Crimped Body, 0.0000 sec Quick Disconnect Disconnect Asm, Material Quick Disconnect Asm, Machined Asm, Material1

- - - Bar stock weight 0.21 lbs.

- -

- - - Box size of finished part 26Dmm

- - x 57Lmm

- - - Face & Bore 3 IDs

- - $20.90 Material Mod. G Crimped Body, Turn End face 1-30mm 2.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined

- - - Turn 4 OD Surfaces & 4 Grooves

- - $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Turn OD 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Cut Groove sml 2.0000 sec Quick Disconnect Asm, Machined

- - - Cutoff, Manipulate & Chamfer

- - 

# Design Profit ®

Page 17 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Cut to Length 1.0000 sec Quick Disconnect

# Asm, Machined

$20.90 Operation G Crimped Body, Load Part 3.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Chamfer OD sml 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Unload Part 2.0000 sec Quick Disconnect Asm, Machined $10.75 Operation G Crimped Body, Load Part 3.0000 sec Quick Disconnect, Wa shed $10.75 Operation G Crimped Body, Wa sh Part Medium 5.0000 sec Quick Disconnect, Wa shed $10.75 Operation G Crimped Body, Unload Part 2.0000 sec Quick Disconnect, Wa shed $35.51 Part G Return Tube, G O-ring, Quick Disconnect Inner G O-ring, Quick 5.0000 sec Quick Connect Seal Disconnect Inner Female Seal $35.51 Fastening G Return Tube, Set In Place 1.0000 sec Quick Connect Female $16.39 P.-P. Part G Return Tube, G Tube Guide, Quick Disconnect G Tube Guide, 5.0000 sec Quick Connect Quick Disconnect Female $16.39 Tool G Tube Guide, First Fixture 0.0000 sec Quick Disconnect $16.39 Part G Tube Guide, G Tube Guide, Quick Disconnect, G Tube Guide, 0.0000 sec Quick Disconnect Material Quick Disconnect, Material

- - - Raw Material Req 0.004 lbs from

- - Cost Sheet 

# Design Profit ®

Page 18 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate**

- - - 14 Cavity Mold

- -

- - - Box Size 21mm L x 21mm W x - - 7mm H $35.51 Fastening G Return Tube, Set In Place 1.0000 sec Quick Connect Female $16.39 P.-P. Part G Return Tube, G Tube Retainer, Quick G Tube Retainer, 5.0000 sec Quick Connect Disconnect Quick Disconnect Female $16.39 Tool G Tube Retainer, Injection Molding Machine 55-150 0.0000 sec Quick Disconnect ton $16.39 Part G Tube Retainer, G Tube Retainer, Quick G Tube Retainer, 0.0000 sec Quick Disconnect Disconnect, Material Quick Disconnect,

# Material

- - - Raw Material Req 0.001 lbs from

- - Cost Sheet

- - - 14 Cavity Mold

- -

- - - Box Size 18mm L x 18mm W x - - 5mm H $35.51 Fastening G Return Tube, Set In Place 1.0000 sec Quick Connect Female $35.51 Fastening G Return Tube, Gross Deform 5.0000 sec Quick Connect Female $35.51 Fastening G Return Tube Push On 2.0000 sec Asm, Ex changer $35.51 Tool G Return Tube Crimping Tool 4.0000 sec Asm, Ex changer $35.51 Fastening G Return Tube Crimp Connector, Large 4.0000 sec Asm, Ex changer $35.51 Fastening G Trans Push On 2.0000 sec Exchanger Return Line Asm $35.51 Operation G Trans Align Seat Foam to Base 3.0000 sec Exchanger Return Line Asm $35.51 Tool G Trans Crimping Tool 4.0000 sec Exchanger Return Line Asm



# Design Profit ®

Page 19 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $35.51 Fastening G Trans Crimp Connector, Large 4.0000 sec Exchanger Return Line Asm $35.51 Part G Trans G Label, Trans Return Line G Label, Trans 10.0000 sec **10.0000 sec** Exchanger Return Return Line Line Asm $35.51 Fastening G Trans Apply Label 3.0000 sec Exchanger Return Line Asm $35.51 Subassembly G Trans G Trans Exchanger Supply Line G Trans 7.0000 sec Exchanger Line Asm Exchanger Supply Asm Line Asm $35.51 Tool G Trans First Fixture 0.0000 sec Exchanger Supply Line Asm $44.85 Subassembly G Trans G Supply Line Asm, Exchanger, G Supply Line 3.0000 sec Exchanger Supply Formed Asm, Ex changer, Line Asm Formed $44.85 Tool G Supply Line Tube Cutter 0.0000 sec Asm, Ex changer, Formed

# $44.85 Part G Supply Line G Supply Line, Exchanger, G Supply Line, 0.0000 sec Asm, Ex changer, Material Exchanger, Formed Material

- - - Start with Tube Stock

- -

- - - We ight before machining 0.5564

- - lbs $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Cut to Length 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Tool G Supply Line Tube Bending Equipment 0.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed


# Design Profit ®

Page 20 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer,

# Formed

$44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed


# Design Profit ®

Page 21 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec

# Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed


# Design Profit ®

Page 22 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed

# Design Profit ®

Page 23 of #

Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed


# Design Profit ®

Page 24 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

# Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Score**

**Rate** $44.85 Material Mod. G Supply Line Bend Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Crimp Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Crimp Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $44.85 Part G Supply Line Tube Nut Exchanger Supply Tube Nut 7.0000 sec Asm, Ex changer, Exchanger Supply Formed $44.85 Fastening G Supply Line Push In Place 2.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line CDI 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Clamp Part 3.0000 sec Asm, Ex changer, Formed $44.85 Material Mod. G Supply Line Crimp Tube 1.0000 sec Asm, Ex changer, Formed $44.85 Operation G Supply Line Unclamp Part 1.0000 sec Asm, Ex changer, Formed $35.51 Subassembly G Trans G Supply Tube Asm, Exchanger G Supply Tube 9.0000 sec Exchanger Supply Asm, Ex changer Line Asm $35.51 Tool G Supply Tube First Fixture 0.0000 sec Asm, Ex changer $61.22 P.-P. Part G Supply Tube G Supply Tube Hose G Supply Tube 4.0000 sec Asm, Ex changer Hose $61.22 Tool G Supply Tube Extruder 32mm Reinforced Hose 0.0000 sec Hose $61.22 Part G Supply Tube G Supply Tube Hose, Material G Supply Tube 0.0000 sec Hose Hose, Material

- - - Box Size 200mmL x 100mmW x - - 100mmH 

# Design Profit ®

Page 25 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $35.51 Part G Supply Tube G Supply Tube Ferrule G Supply Tube 5.0000 sec Asm, Ex changer Ferrule $35.51 Fastening G Supply Tube Push On 2.0000 sec Asm, Ex changer

# $35.51 Operation G Supply Tube CDI 1.0000 sec Asm, Ex changer $35.51 Fastening G Supply Tube Push On 2.0000 sec Asm, Ex changer $35.51 Subassembly G Supply Tube G Supply Tube, Quick Connect G Supply Tube, 3.0000 sec Asm, Ex changer Female Quick Connect Female $35.51 Tool G Supply Tube, Press 0.0000 sec Quick Connect Female $10.75 P.-P. Part G Supply Tube, G Crimped Body, Quick G Crimped Body, 3.0000 sec Quick Connect Disconnect, W ashed Quick Disconnect, Female Wa shed1 $10.75 Tool G Crimped Body, Wa sher Duo 400 W ash Rinse & 0.0000 sec Quick Disconnect, DRY Wa shed $20.90 P.-P. Part G Crimped Body, G Crimped Body, Quick G Crimped Body, 3.0000 sec Quick Disconnect, Disconnect Asm, Machined Quick Disconnect Wa shed Asm, Machined $20.90 Tool G Crimped Body, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec Quick Disconnect bar Asm, Machined

- - - Includes Bar Feeder

- - $20.90 Part G Crimped Body, G Crimped Body, Quick G Crimped Body, 0.0000 sec Quick Disconnect Disconnect Asm, Material Quick Disconnect Asm, Machined Asm, Material1

- - - Bar stock weight 0.21 lbs.

- -

- - - Box size of finished part 26Dmm

- - x 57Lmm

- - - Face & Bore 3 IDs

- - $20.90 Material Mod. G Crimped Body, Turn End face 1-30mm 2.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined



# Design Profit ®

Page 26 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $20.90 Material Mod. G Crimped Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined

# $20.90 Material Mod. G Crimped Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined

- - - Turn 4 OD Surfaces & 4 Grooves

- - $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Turn OD 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Cut Groove sml 2.0000 sec Quick Disconnect Asm, Machined

- - - Cutoff, Manipulate & Chamfer

- - $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Crimped Body, Cut to Length 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Load Part 3.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined


# Design Profit ®

Page 27 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $20.90 Material Mod. G Crimped Body, Chamfer OD sml 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Crimped Body, Unload Part 2.0000 sec Quick Disconnect Asm, Machined $10.75 Operation G Crimped Body, Load Part 3.0000 sec Quick Disconnect, Wa shed $10.75 Operation G Crimped Body, Wa sh Part Medium 5.0000 sec Quick Disconnect, Wa shed $10.75 Operation G Crimped Body, Unload Part 2.0000 sec Quick Disconnect, Wa shed $35.51 Part G Supply Tube, G O-ring, Quick Disconnect Inner G O-ring, Quick 5.0000 sec Quick Connect Seal Disconnect Inner Female Seal $35.51 Fastening G Supply Tube, Set In Place 1.0000 sec Quick Connect Female

# $16.39 P.-P. Part G Supply Tube, G Tube Guide, Quick Disconnect G Tube Guide, 5.0000 sec Quick Connect Quick Disconnect Female $16.39 Tool G Tube Guide, First Fixture 0.0000 sec Quick Disconnect $16.39 Part G Tube Guide, G Tube Guide, Quick Disconnect, G Tube Guide, 0.0000 sec Quick Disconnect Material Quick Disconnect, Material

- - - Raw Material Req 0.004 lbs from

- - Cost Sheet

- - - 14 Cavity Mold

- -

- - - Box Size 21mm L x 21mm W x - - 7mm H $35.51 Fastening G Supply Tube, Set In Place 1.0000 sec Quick Connect Female $16.39 P.-P. Part G Supply Tube, G Tube Retainer, Quick G Tube Retainer, 5.0000 sec Quick Connect Disconnect Quick Disconnect Female $16.39 Tool G Tube Retainer, Injection Molding Machine 55-150 0.0000 sec Quick Disconnect ton 

# Design Profit ®

Page 28 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $16.39 Part G Tube Retainer, G Tube Retainer, Quick G Tube Retainer, 0.0000 sec Quick Disconnect Disconnect, Material Quick Disconnect, Material

- - - Raw Material Req 0.001 lbs from

- - Raw Material Req 0.001 lbs from Cost Sheet

- - - 14 Cavity Mold

- -

- - - Box Size 18mm L x 18mm W x - - 5mm H $35.51 Fastening G Supply Tube, Set In Place 1.0000 sec Quick Connect Female $35.51 Fastening G Supply Tube, Gross Deform 5.0000 sec Quick Connect Female $35.51 Fastening G Supply Tube Push On 2.0000 sec Asm, Ex changer $35.51 Tool G Supply Tube Crimping Tool 4.0000 sec Asm, Ex changer $35.51 Fastening G Supply Tube Crimp Connector, Large 4.0000 sec Asm, Ex changer $35.51 Fastening G Trans Push On 2.0000 sec Exchanger Supply Line Asm $35.51 Operation G Trans Align Seat Foam to Base 3.0000 sec Exchanger Supply Line Asm $35.51 Tool G Trans Crimping Tool 4.0000 sec Exchanger Supply Line Asm

# $35.51 Fastening G Trans Crimp Connector, Large 4.0000 sec Exchanger Supply Line Asm $35.51 Operation G Trans Align Seat Foam to Base 3.0000 sec Exchanger Line Asm $16.39 P.-P. Part G Trans G Trans Exchanger Line Clamp G Trans 9.0000 sec Exchanger Line Exchanger Line Asm Clamp $16.39 Tool G Trans Injection Molding Machine 55-150 0.0000 sec Exchanger Line ton Clamp


# Design Profit ®

Page 29 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $16.39 Part G Trans G Trans Exchanger Line Clamp, G Trans 0.0000 sec Exchanger Line Material Exchanger Line Clamp Clamp, Material

- - - Raw Material Req 0.030 lbs from

- - Cost Sheet

- - - 10 Cavity Mold

- -

- - - Box Size 80mm L x 80mm W x - - 30mm H $35.51 Fastening G Trans Push In Place 2.0000 sec Exchanger Line Asm $35.51 Operation G Trans 18" Move 2.0000 sec Exchanger Line Asm $35.51 Fastening G Trans Push In Place 2.0000 sec Exchanger Line Asm $16.39 P.-P. Part G Trans G Trans Exchanger Line G Trans 9.0000 sec Exchanger Line Separator Exchanger Line Asm Separator $16.39 Tool G Trans Injection Molding Machine 55-150 0.0000 sec Exchanger Line ton Separator $16.39 Part G Trans G Trans Exchanger Line G Trans 0.0000 sec Exchanger Line Separator, Material Exchanger Line Separator Separator, Material

- - - Raw Material Req 0.017 lbs from

- - Cost Sheet

- - - 10 Cavity Mold

- -

- - - Box Size 48mm L x 18mm W x - - 16mm H $35.51 Fastening G Trans Push In Place 2.0000 sec Exchanger Line Asm $35.51 Part G Trans G O-ring, Exchanger Line Asm G O-ring, 7.0000 sec Exchanger Line Exchanger Line

# Asm, FEM Asm

$35.51 Fastening G Trans Push In Place 2.0000 sec Exchanger Line Asm, FEM


# Design Profit ®

Page 30 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $83.31 Fastening G Trans Cooler Hand Start Screw Loose 2.0000 sec System $83.31 Operation G Trans Cooler 18" Move 2.0000 sec System $83.31 Multitouch G Trans Cooler G Regrab Exchanger Lines G Regrab 10.0000 sec **10.0000 sec** System Exchanger Lines $83.31 Fastening G Trans Cooler Press in Xmass Clip 3.0000 sec System $83.31 Operation G Trans Cooler 18" Move 2.0000 sec System $83.31 Tool G Trans Cooler Hand Tool 3.0000 sec System $83.31 Fastening G Trans Cooler Manual Screw 7.0000 sec System

- - - Trans Lines mounted on Trans

- - $35.51 Subassembly G Trans Cooler G Trans Cooler Line Asm, Trans G Trans Cooler 6.0000 sec System Line Asm, Trans $35.51 Tool G Trans Cooler First Fixture 0.0000 sec Line Asm, Trans

- - - Quick Connect Fittings at Trans

- - $35.51 Subassembly G Trans Cooler G Quick Disconnect Asm, G Quick 3.0000 sec Line Asm, Trans Threaded Disconnect Asm, Threaded $35.51 Tool G Quick First Fixture 0.0000 sec Disconnect Asm, Threaded $35.51 Subassembly G Quick G Quick Disconnect, Threaded G Quick 3.0000 sec Disconnect Asm, Disconnect, Threaded Threaded $35.51 Tool G Quick Press 0.0000 sec Disconnect, Threaded $10.75 P.-P. Part G Quick G Threaded Body, Quick G Threaded Body, 3.0000 sec Disconnect, Disconnect, W ashed Quick Disconnect, Threaded Wa shed $10.75 Tool G Threaded Body, Wa sher Duo 400 W ash Rinse & 0.0000 sec Quick Disconnect, DRY Wa shed $20.90 P.-P. Part G Threaded Body, G Threaded Body, Quick G Threaded Body, 3.0000 sec Quick Disconnect, Disconnect Asm, Machined Quick Disconnect Wa shed Asm, Machined


# Design Profit ®

# Page 31 of #

Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $20.90 Tool G Threaded Body, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec Quick Disconnect bar Asm, Machined

- - - Includes Bar Feeder

- - $20.90 Part G Threaded Body, G Threaded Body, Quick G Threaded Body, 0.0000 sec Quick Disconnect Disconnect Asm, Material Quick Disconnect Asm, Machined Asm, Material

- - - Hex Bar stock weight 0.1148 lbs.

- -

- - - Box size of finished part 26Dmm

- - x 32Lmm

- - - Face & Bore 3 IDs

- - $20.90 Material Mod. G Threaded Body, Turn End face 1-30mm 2.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Bore Hole 1-30mm 1.0000 sec Quick Disconnect Asm, Machined

- - - Turn 2 OD Surfaces & 1 Groove

- - $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Turn OD 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined 

# Design Profit ®

Page 32 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $20.90 Material Mod. G Threaded Body, Cut Groove sml 2.0000 sec

# Quick Disconnect Asm, Machined

- - - Turn Thread ODs & Threads

- - $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Turn OD 1-30mm 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Turn Threads 2.0000 sec Quick Disconnect Asm, Machined

- - - Cutoff, Manipulate & Chamfer

- - $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Cut to Length 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Load Part 3.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Auto Tool Change 5.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Chamfer OD sml 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Reposition Cutting Tool 2.0000 sec Quick Disconnect Asm, Machined $20.90 Material Mod. G Threaded Body, Chamfer ID 1.0000 sec Quick Disconnect Asm, Machined $20.90 Operation G Threaded Body, Unload Part 2.0000 sec Quick Disconnect Asm, Machined


# Design Profit ®

Page 33 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $10.75 Operation G Threaded Body, Load Part 3.0000 sec Quick Disconnect, Wa shed $10.75 Operation G Threaded Body, Wa sh Part Medium 5.0000 sec Quick Disconnect, Wa shed $10.75 Operation G Threaded Body, Unload Part 2.0000 sec Quick Disconnect, Wa shed $35.51 Part G Quick G O-ring, Quick Disconnect Inner G O-ring, Quick 5.0000 sec

# Disconnect, Seal Disconnect Inner Threaded Seal $35.51 Fastening G Quick Set In Place 1.0000 sec Disconnect, Threaded $16.39 P.-P. Part G Quick G Tube Guide, Quick Disconnect G Tube Guide, 5.0000 sec Disconnect, Quick Disconnect Threaded $16.39 Tool G Tube Guide, First Fixture 0.0000 sec Quick Disconnect $16.39 Part G Tube Guide, G Tube Guide, Quick Disconnect, G Tube Guide, 0.0000 sec Quick Disconnect Material Quick Disconnect, Material

- - - Raw Material Req 0.004 lbs from

- - Cost Sheet

- - - 14 Cavity Mold

- -

- - - Box Size 21mm L x 21mm W x - - 7mm H $35.51 Fastening G Quick Set In Place 1.0000 sec Disconnect, Threaded $16.39 P.-P. Part G Quick G Tube Retainer, Quick G Tube Retainer, 5.0000 sec Disconnect, Disconnect Quick Disconnect Threaded $16.39 Tool G Tube Retainer, Injection Molding Machine 55-150 0.0000 sec Quick Disconnect ton $16.39 Part G Tube Retainer, G Tube Retainer, Quick G Tube Retainer, 0.0000 sec Quick Disconnect Disconnect, Material Quick Disconnect, Material

- - - Raw Material Req 0.001 lbs from

- - Cost Sheet

- - - 14 Cavity Mold

- - 

# Design Profit ®

Page 34 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate**

- - - Box Size 18mm L x 18mm W x - - 5mm H $35.51 Fastening G Quick Set In Place 1.0000 sec Disconnect, Threaded $35.51 Fastening G Quick Gross Deform 5.0000 sec Disconnect, Threaded $35.51 Part G Quick G O-ring, Quick Disconnect G O-ring, Quick 6.0000 sec Disconnect Asm, Mount Disconnect Mount Threaded $35.51 Fastening G Quick Push In Place 2.0000 sec Disconnect Asm, Threaded $35.51 Tool G Trans Cooler Power Tool 4.0000 sec Line Asm, Trans $35.51 Fastening G Trans Cooler Power Screw 4.0000 sec Line Asm, Trans

# $35.51 Subassembly G Trans Cooler G Trans Cooler Line Asm G Trans Cooler 4.0000 sec Line Asm, Trans Line Asm $35.51 Tool G Trans Cooler First Fixture 0.0000 sec Line Asm $35.51 Subassembly G Trans Cooler G Trans Return Line Asm G Trans Return 3.0000 sec Line Asm Line Asm $35.51 Tool G Trans Return First Fixture 0.0000 sec Line Asm $44.85 Subassembly G Trans Return G Trans Return Line, Forming G Trans Return 3.0000 sec Line Asm Line, Forming $44.85 Tool G Trans Return Tube Cutter 0.0000 sec Line, Forming $44.85 Part G Trans Return G Trans Return Line, Material G Trans Return 0.0000 sec Line, Forming Line, Material

- - - Start with Tube Stock

- -

- - - We ight before machining 0.4225

- - lbs $44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Cut to Length 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming


# Design Profit ®

Page 35 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Tool G Trans Return Tube Bending Equipment 0.0000 sec Line, Forming $44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Return CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Return CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Return CDI 1.0000 sec

# Line, Forming

$44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Return CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Bend Tube 1.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Crimp Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming 

# Design Profit ®

Page 36 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Operation G Trans Return CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Crimp Tube 1.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Taper Tube End 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Return CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Return Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Crimp Tube 1.0000 sec Line, Forming $44.85 Material Mod. G Trans Return Taper Tube End 1.0000 sec Line, Forming $44.85 Operation G Trans Return Unclamp Part 1.0000 sec Line, Forming $35.51 Part G Trans Return G Label, Trans Return Line G Label, Trans 10.0000 sec **10.0000 sec** Line Asm Return Line $35.51 Fastening G Trans Return Apply Label 3.0000 sec Line Asm $35.51 Subassembly G Trans Cooler G Trans Supply Line Asm G Trans Supply 7.0000 sec Line Asm Line Asm $35.51 Tool G Trans Supply First Fixture 0.0000 sec Line Asm $44.85 P.-P. Part G Trans Supply G Trans Supply Line, Forming G Trans Supply 3.0000 sec Line Asm Line, Forming $44.85 Tool G Trans Supply Tube Cutter 0.0000 sec Line, Forming $44.85 Part G Trans Supply G Trans Supply Line, Material G Trans Supply 0.0000 sec

# Line, Forming Line, Material

- - - Start with Tube Stock

- -

- - - We ight before machining 0.3022

- - lbs $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Cut to Length 1.0000 sec Line, Forming 

# Design Profit ®

Page 37 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming $44.85 Tool G Trans Supply Tube Bending Equipment 0.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Supply CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Bend Tube 1.0000 sec Line, Forming $44.85 Operation Unclamp Part 1.0000 sec G Trans Supply Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Supply CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Supply CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Supply CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Bend Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming

# Design Profit ®

Page 38 of #

Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $44.85 Operation G Trans Supply CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Bend Tube 1.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Crimp Tube 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Supply CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Crimp Tube 1.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Taper Tube End 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming $44.85 Operation G Trans Supply CDI 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Clamp Part 3.0000 sec Line, Forming $44.85 Material Mod. Crimp Tube 1.0000 sec G Trans Supply Crimp Tube 1.0000 sec Line, Forming $44.85 Material Mod. G Trans Supply Taper Tube End 1.0000 sec Line, Forming $44.85 Operation G Trans Supply Unclamp Part 1.0000 sec Line, Forming $35.51 Part G Trans Supply G Convolute Cover, Trans Supply G Convolute 7.0000 sec Line Asm Line Cover, Trans Supply Line $35.51 Fastening G Trans Supply Push On 2.0000 sec Line Asm $16.39 P.-P. Part G Trans Cooler G Trans Line Clamp G Trans Line 9.0000 sec Line Asm Clamp $16.39 Tool G Trans Line Injection Molding Machine 55-150 0.0000 sec Clamp ton $16.39 Part G Trans Line G Trans Line Clamp, Material G Trans Line 0.0000 sec Clamp Clamp, Material


# Design Profit ®

Page 39 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

# Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Score**

**Rate**

- - - Raw Material Req 0.024 lbs from

- - Cost Sheet

- - - 10 Cavity Mold

- -

- - - Box Size 58mm L x 48mm W x - - 12mm H $35.51 Fastening G Trans Cooler Snap Together 1.0000 sec Line Asm $16.39 P.-P. Part G Trans Cooler G Trans Line Clamp for Bracket G Trans Line 9.0000 sec Line Asm Clamp for Bracket $16.39 Tool G Trans Line Injection Molding Machine 55-150 0.0000 sec Clamp for Bracket ton $16.39 Part G Trans Line G Trans Line Clamp for Bracket, G Trans Line 0.0000 sec Clamp for Bracket Material Clamp for Bracket, Material

- - - Raw Material Req 0.029 lbs from

- - Cost Sheet

- - - 10 Cavity Mold

- -

- - - Box Size 58mm L x 62mm W x - - 12mm H $35.51 Fastening G Trans Cooler Snap Together 1.0000 sec Line Asm $15.50 P.-P. Part G Trans Cooler G Trans Line Bracket G Trans Line 7.0000 sec Line Asm Bracket $15.50 Tool G Trans Line Stamping Press 0-60 Ton 0.0000 sec Bracket $15.50 Part G Trans Line G Trans Line Bracket, Material G Trans Line 0.0000 sec Bracket Bracket, Material

- - - Blank weight 0.305 lbs

- -

- - - Press Size 60 Ton Prog. Die

- -

- - - Part Size after stamping (104L by

- - 52W by 28H)mm $35.51 Fastening G Trans Cooler Push On 2.0000 sec Line Asm $35.51 Fastening G Trans Cooler Press Together 3.0000 sec Line Asm, Trans $16.39 P.-P. Part G Trans Cooler G Retainer, Trans to Cooler Line G Retainer, Trans 7.0000 sec Line Asm, Trans to Cooler Line $16.39 Tool G Retainer, Trans Injection Molding Machine 55-150 0.0000 sec to Cooler Line ton



# Design Profit ®

Page 40 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** $16.39 Part G Retainer, Trans G Retainer, Trans to Cooler Line, G Retainer, Trans 0.0000 sec to Cooler Line Material to Cooler Line, Material

- - - Raw Material Req 0.025 lbs from

- - Cost Sheet

# - - - 8 Cavity Mold

- -

- - - Box Size 33mm L x 35mm W x - - 30mm H $35.51 Fastening G Trans Cooler Press Together 3.0000 sec Line Asm, Trans $35.51 Operation G Trans Cooler CDI 1.0000 sec Line Asm, Trans $35.51 Multitouch G Trans Cooler G Regrab Exchanger Lines G Regrab 10.0000 sec **10.0000 sec** Line Asm, Trans Exchanger Lines

- - - Trans Line Bracket Mounting at

- - Trans $35.51 Part G Trans Cooler H Nut, M6 KEPS H Nut, M6 KEPS 7.0000 sec Line Asm, Trans $35.51 Tool G Trans Cooler Power Tool 4.0000 sec Line Asm, Trans $35.51 Fastening G Trans Cooler Power Screw 4.0000 sec Line Asm, Trans

- - - Mate Trans & FEM Lines

- - $83.31 Multitouch G Trans Cooler G Regrab Exchanger Lines G Regrab 10.0000 sec **10.0000 sec** System Exchanger Lines $83.31 Fastening G Trans Cooler Press Together 3.0000 sec System $16.39 P.-P. Part G Trans Cooler G Retainer, Line to Line G Retainer, Line 7.0000 sec System to Line $16.39 Tool G Retainer, Line Injection Molding Machine 55-150 0.0000 sec to Line ton $16.39 Part G Retainer, Line G Retainer, Line to Line, Material G Retainer, Line 0.0000 sec to Line to Line, Material

- - - Raw Material Req 0.030 lbs from

- - Cost Sheet

- - - 8 Cavity Mold

- -

- - - Box Size 47mm L x 34mm W x - - 27mm H $83.31 Fastening G Trans Cooler Press Together 3.0000 sec System


# Design Profit ®

Page 41 of # Copyright 2010 © Design Profit, Inc.


# G Trans Cooler Sy **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score** 

**Rate** 

# Report Totals **Count:** ##

# Design Profit ®

Page 42 of #

Copyright 2010 © Design Profit, Inc.

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total)** 0.0000 sec $0.00 $0.00 1 $0.00

- - - - -

3.0000 sec

- $0.07 1

-

0.0000 sec $0.00 $0.00 1 $0.00

- - - - -

10.0000 sec

- $0.10 1

-

0.0000 sec $0.00 $0.00 1 $0.00

3.0000 sec

- $0.03 1

-

0.0000 sec $0.00 $0.00 1 $0.00

3.0000 sec

- $0.04 1

-



# 0.0000 sec $0.00 $0.00 1 $0.00

3.0000 sec

- $0.04 1

-

0.0000 sec $0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total)** 3.0000 sec

- $0.04 1

-

# 0.0000 sec $0.00 $0.00 1 $0.00

**0.7000 sec** $0.07 $0.00 1 $0.07

**-** - - - -

**-** - - - -

**-** - - - -

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.04 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.7000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**4.0000 sec**

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**0.0000 sec** $0.18 $0.00 1 $0.18



# - - - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0582 sec**  $0.00 $0.00 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

# - - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**4.0000 sec**

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**0.0000 sec** $0.18 $0.00 1 $0.18

**-** - - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0582 sec**  $0.00 $0.00 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

# 1.0000 sec $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**4.0000 sec**

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0000 sec**  $0.18 $0.00 1 $0.18

**-** - - - - **0.0582 sec** $0.00 $0.00 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.06 1

-

# 0.0000 sec $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**4.0000 sec**

- $0.05 1

-



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0000 sec**  $0.00 $0.00 1 $0.00

**0.0000 sec** $0.18 $0.00 1 $0.18

**-** - - - - **0.0582 sec** $0.00 $0.00 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

# 1.8000 sec $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 4.0000 sec** 

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**0.0000 sec** $0.18 $0.00 1 $0.18

**-** - - - - **0.0582 sec** $0.00 $0.00 1 $0.00

**5.0000 sec**

- $0.06 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.8000 sec** $0.09 $0.02 1 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**3.0000 sec** $0.00 $0.04 2 $0.00

**3.0000 sec**

- $0.04 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**3.0000 sec**

- $0.03 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**-** - - - -

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0000 sec**  $0.18 $0.00 2 $0.35

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**-** - - - -

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**-** - - - - **5.0000 sec** $0.00 $0.03 2 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 2.0000 sec**  $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**-** - - - - **2.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**-** - - - -

**2.0000 sec** $0.00 $0.01 2 $0.00



# 2.0000 sec $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 5.0000 sec**  $0.00 $0.03 2 $0.00

**2.0000 sec** $0.00 $0.01 6 $0.00

# - - - - -

**5.0000 sec** $0.00 $0.03 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**-** - - - -

**3.0000 sec** $0.00 $0.02 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00



# 3.0000 sec $0.00 $0.03 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 3.0000 sec**  $0.00 $0.03 2 $0.00

**2.0000 sec** $0.00 $0.02 2 $0.00

**3.0000 sec** $0.00 $0.04 2 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**20.0000 sec** $0.00 $0.26 1 $0.00

# 2.0000 sec $0.00 $0.03 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**5.0000 sec** $0.00 $0.07 1 $0.00

**2.0000 sec** $0.00 $0.03 1 $0.00

**6.0000 sec** $0.05 $0.06 2 $0.09

**2.0000 sec** $0.00 $0.02 2 $0.00

**6.0000 sec** $0.00 $0.06 2 $0.00

**4.0000 sec** $0.00 $0.04 1 $0.00

**4.0000 sec** $0.00 $0.04 2 $0.00

**9.0000 sec**

- $0.21 1

-



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0000 sec**  $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

# 0.0000 sec $0.28 $0.00 1 $0.28

**-** - - - -

**-** - - - -

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# 1.0000 sec $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# 1.0000 sec $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**7.0000 sec** $0.25 $0.09 1 $0.25

**2.0000 sec** $0.00 $0.02 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 9.0000 sec** 

- $0.09 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**4.0000 sec**

- $0.04 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**8.0890 sec** $0.19 $0.14 1 $0.19

**-** - - - -

**5.0000 sec** $0.12 $0.05 2 $0.24

**2.0000 sec** $0.00 $0.02 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.01 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**-** - - - -

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0000 sec**  $0.18 $0.00 1 $0.18

**-** - - - -

**-** - - - -

**-** - - - - **2.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**-** - - - - **5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 4 $0.00



# 5.0000 sec $0.00 $0.03 1 $0.00

**2.0000 sec** $0.00 $0.01 4 $0.00

**-** - - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 5.0000 sec**  $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# 3.0000 sec $0.00 $0.02 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**2.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.01 1 $0.00

**2.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.05 $0.05 1 $0.05

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.0260 sec** $0.01 $0.00 1 $0.01



# - - - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total)**

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**0.5740 sec** $0.01 $0.00 1 $0.01

# - - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.05 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**4.0000 sec** $0.00 $0.04 1 $0.00

**5.0000 sec** $0.00 $0.05 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**3.0000 sec** $0.00 $0.03 1 $0.00

**4.0000 sec** $0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 5.0000 sec**  $0.00 $0.05 1 $0.00

**10.0000 sec** $0.10 $0.10 1 $0.10

**3.0000 sec** $0.00 $0.03 1 $0.00

**7.0000 sec**

- $0.07 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

# 0.0000 sec $0.36 $0.00 1 $0.36

**-** - - - -

**-** - - - -

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# 1.0000 sec $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# 3.0000 sec $0.00 $0.04 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**7.0000 sec** $0.25 $0.09 1 $0.25

**2.0000 sec** $0.00 $0.02 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**9.0000 sec**

- $0.09 1

-



# 0.0000 sec $0.00 $0.00 1 $0.00

**4.0000 sec**

- $0.04 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**5.4061 sec** $0.12 $0.09 1 $0.12

**-** - - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 5.0000 sec**  $0.12 $0.05 2 $0.24

**2.0000 sec** $0.00 $0.02 1 $0.00

# 1.0000 sec $0.00 $0.01 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.01 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**-** - - - - **0.0000 sec** $0.18 $0.00 1 $0.18

**-** - - - -

**-** - - - -

**-** - - - - **2.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00

# 1.0000 sec $0.00 $0.01 1 $0.00

**-** - - - - **5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 4 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00

**2.0000 sec** $0.00 $0.01 4 $0.00

**-** - - - - **5.0000 sec** $0.00 $0.03 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.02 1 $0.00

**5.0000 sec** $0.00 $0.03 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**2.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.01 1 $0.00

**2.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.05 $0.05 1 $0.05

**1.0000 sec** $0.00 $0.01 1 $0.00

# 5.0000 sec

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.0260 sec** $0.01 $0.00 1 $0.01

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec**

- $0.05 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.5740 sec**  $0.01 $0.00 1 $0.01

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**5.0000 sec** $0.00 $0.05 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**4.0000 sec** $0.00 $0.04 1 $0.00

**5.0000 sec** $0.00 $0.05 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**3.0000 sec** $0.00 $0.03 1 $0.00

**4.0000 sec** $0.00 $0.04 1 $0.00

# 5.0000 sec $0.00 $0.05 1 $0.00

**3.0000 sec** $0.00 $0.03 1 $0.00

**9.0000 sec**

- $0.09 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.2520 sec**  $0.05 $0.01 2 $0.10

**-** - - - -

**-** - - - -

**-** - - - -

**2.0000 sec** $0.00 $0.02 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**2.0000 sec** $0.00 $0.02 1 $0.00

**9.0000 sec**

- $0.09 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.2690 sec** $0.03 $0.01 1 $0.03

**-** - - - -

**-** - - - -

**-** - - - -

**2.0000 sec** $0.00 $0.02 1 $0.00

**7.0000 sec** $0.04 $0.07 2 $0.07

# 2.0000 sec $0.00 $0.02 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 2.0000 sec**  $0.00 $0.05 2 $0.00

**2.0000 sec** $0.00 $0.05 1 $0.00

**10.0000 sec** $0.00 $0.23 2 $0.00

**3.0000 sec** $0.00 $0.07 2 $0.00

**2.0000 sec** $0.00 $0.05 1 $0.00

**3.0000 sec** $0.00 $0.07 1 $0.00

**7.0000 sec** $0.00 $0.16 2 $0.00

**-** - - - - **6.0000 sec**

- $0.14 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**-** - - - - **3.0000 sec**

- $0.03 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**3.0000 sec**

- $0.03 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**3.0000 sec**

- $0.03 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**3.0000 sec**

- $0.01 2

-

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0000 sec**  $0.00 $0.00 2 $0.00

**-** - - - - **0.0000 sec** $0.10 $0.00 2 $0.19

**-** - - - -

**-** - - - -

**-** - - - - **2.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**-** - - - - **5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 4 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 2.0000 sec**  $0.00 $0.01 2 $0.00

# - - - - -

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 4 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**-** - - - - **5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**3.0000 sec** $0.00 $0.02 2 $0.00

**5.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00



# 2.0000 sec $0.00 $0.01 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 3.0000 sec**  $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.01 2 $0.00

**2.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.05 $0.05 2 $0.09

# 1.0000 sec $0.00 $0.01 2 $0.00

**5.0000 sec**

- $0.05 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**1.0260 sec** $0.01 $0.00 2 $0.01

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec**

- $0.05 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**0.5740 sec** $0.01 $0.00 2 $0.01

**-** - - - -

**-** - - - -



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total)**

**-** - - - -

**1.0000 sec** $0.00 $0.01 2 $0.00

**5.0000 sec** $0.00 $0.05 2 $0.00

**6.0000 sec** $0.04 $0.06 2 $0.08

**2.0000 sec** $0.00 $0.02 2 $0.00

**4.0000 sec** $0.00 $0.04 1 $0.00

**4.0000 sec** $0.00 $0.04 2 $0.00

# 4.0000 sec

- $0.04 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**0.0000 sec** $0.26 $0.00 1 $0.26

**-** - - - -

**-** - - - -

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 0.0000 sec**  $0.00 $0.00 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 2 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# 3.0000 sec $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**10.0000 sec** $0.10 $0.10 1 $0.10

**3.0000 sec** $0.00 $0.03 1 $0.00

**7.0000 sec**

- $0.07 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec**

- $0.03 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**0.0000 sec** $0.19 $0.00 1 $0.19

# - - - - -

**-** - - - -

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**0.0000 sec** $0.00 $0.00 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.0000 sec**  $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**3.0000 sec** $0.00 $0.04 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**7.0000 sec** $0.03 $0.07 1 $0.03

**2.0000 sec** $0.00 $0.02 1 $0.00

**9.0000 sec**

- $0.09 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.5250 sec** $0.04 $0.01 1 $0.04

# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total)**

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**9.0000 sec**

- $0.09 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**1.5280 sec** $0.05 $0.01 1 $0.05

**-** - - - -

**-** - - - -

**-** - - - -

**1.0000 sec** $0.00 $0.01 1 $0.00

**7.0000 sec**

- $0.07 1

-

**0.0000 sec** $0.00 $0.00 1 $0.00

**0.7000 sec** $0.15 $0.00 1 $0.15

**-** - - - -

**-** - - - -

**-** - - - -

**2.0000 sec** $0.00 $0.02 1 $0.00



# 3.0000 sec $0.00 $0.03 2 $0.00

**7.0000 sec**

- $0.07 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total) 1.2770 sec**  $0.04 $0.01 2 $0.07

**-** - - - -

# - - - - -

**-** - - - -

**3.0000 sec** $0.00 $0.03 2 $0.00

**1.0000 sec** $0.00 $0.01 1 $0.00

**10.0000 sec** $0.00 $0.10 2 $0.00

**-** - - - -

**7.0000 sec** $0.00 $0.07 2 $0.00

**4.0000 sec** $0.00 $0.04 1 $0.00

**4.0000 sec** $0.00 $0.04 2 $0.00

**-** - - - - **10.0000 sec** $0.00 $0.23 2 $0.00

**3.0000 sec** $0.00 $0.07 2 $0.00

**7.0000 sec**

- $0.16 2

-

**0.0000 sec** $0.00 $0.00 2 $0.00

**1.2690 sec** $0.04 $0.01 2 $0.09

**-** - - - -

**-** - - - -

**-** - - - -

**3.0000 sec** $0.00 $0.07 2 $0.00



# Actual Time **Piece Cost Total Labor**  **Qty Piece Co** 

**Cost (Total)**  **(Total)**

**708 $6.38** 

### Page:1 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden



# 09 **Ac cessory** 

**Drive Subsy stem** 

1 **00 Assembly of Accessory Drive Subsystem**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**- $** 

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!**  **#REF!**



### 2 **01 Pulleys** 

**- $** 

**-**

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### 3 **02 Tensioners**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

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### 5 **05 Belts**  **4.89 $**  **1.09**

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**$ 6.33** 

**$** Markup **Net Component/**  **Assembly Cost Impact to**  **OEM Total Markup**  **Cost (Component/**  **Assembly) Total** 

**Packaging Cost**  **(Component / Assembly)**  Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**ItemSubsystem 

### System **ED&T/R&D (x1000)**  

### Sub-Subsystem Description 

# SYSTEM & SUBSYSTEM DESCRIPTION **NEW TECHNOLOGY GENERAL PART INFORMATION: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV**  **(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**

Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly) Tooling**  **(x1000) Investment** 

**(X1000)** 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **Technology Level:**  Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

6 **65 Adaptors** 

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### 7 **70 Pipes, Hoses, Ducting** 

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### 8 **75 Brackets**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

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### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden

Markup **Net Component/**  **Assembly Cost Impact to**  **OEM Total Markup**  **Cost (Component/**  **Assembly) Total** 

**Packaging Cost**  **(Component / Assembly)**  Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**ItemSubsystem 

### System **ED&T/R&D (x1000)**  

### Sub-Subsystem Description 

# SYSTEM & SUBSYSTEM DESCRIPTION **NEW TECHNOLOGY GENERAL PART INFORMATION: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV**  **(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**

Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly) Tooling**  **(x1000) Investment** 

**(X1000)** 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **Technology Level:**  Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

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### #REF! **#REF! #REF!**  **#REF! SUBSYSTEM ROLL-UP** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT



# 09 **Ac cessory** 

**Drive Subsy stem** 

1 **00**

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# SYSTEM & SUBSYSTEM DESCRIPTION

End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

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**$** Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  **System ED&T/R&D**  **(x1000) Tooling** 

**(x1000) System**  **ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)** 

# INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**

6 **65**

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### 0 **0**

**-**

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### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFTItemSubsystem 

# SYSTEM & SUBSYSTEM DESCRIPTION

End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  **System ED&T/R&D**  **(x1000) Tooling** 

**(x1000) System**  **ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)** 

# INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**- $** 

**-**

**$**

**-**

**$** 

### #REF! **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!** 

**- $** 

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:5 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT



# 09 **Ac cessory** 

**Drive Subsy stem** 

1 **00**

2 **01**

3 **02**

4 **03**

5 **05**ItemSubsystem 

# SYSTEM & SUBSYSTEM DESCRIPTION

**- $** 

**- $** 

**- $** 

**- $** 

**- $**  **Investment(X1 000)** 



### 6 **65**

7 **70**

8 **75**

9 **80**

10 **85**

11 **90**

12 **95**

13 **99**

0 **0**

0 **0**

0 **0**

0 **0**

0 **0**

0 **0 -** 

**$**

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 



### 0 **0**

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:6 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFTItemSubsystem 

# SYSTEM & SUBSYSTEM DESCRIPTION

**Investment(X1 000)** 

**- $** 



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:1 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### 0

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

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**-**

**$**

**-**

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### - $

-

$

-

$

**-**

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-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

# 9 **Ac cessory** 

**Drive Subsy stem** 

1 **00 Assembly of Accessory Drive Subsystem**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**- $** 



### A Assembly of Accessory Drive Subsystem 01 09 00

- N0402

- 01 1 Full 1 Only includes tensioner, tensioner spring assembly, and alternator/tensioner mounting bracket. 

### #REF! #REF! #REF! **#REF!** #REF! #REF! #REF! #REF! **#REF!** #REF! **#REF!**

**- $** 



### 2 **01 Pulleys** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**Sub-Subsystem



### Part Number 

# NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent 

### System **ED&T/R&D (x1000)**  

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly 

### Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

2 **01 Pulleys** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 3 **02 Tensioners**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**- $**  

### A V Tensioner, Belt 01 09 02

- N0402

- 01 1 Full 1 #REF! #REF! #REF! **#REF!** #REF! #REF! #REF! #REF! **#REF!** #REF! **#REF!**

**- $**  

### B V Belt Tensioner Spring Assembly 01 09 02

- N0402

- 02 1 Full 1 #REF! #REF! #REF! **#REF!** #REF! #REF! #REF! #REF! **#REF!** #REF! **#REF!**

**- $** 



### 4 **03 Guides** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 5 **05 Belts**  **4.89 $**  **1.09**

**$ 4.89** 

**$ 10.86** 

**$ 0.05** 

**$ 0.71** 

**$ 0.65** 

**$ 0.27** 

**$ 1.68** 

**$ 0.02** 

**$ 12.56** 

**$**

**-**

**$**



### A Belt - Accessory Drive 01 09 05

- N0402

- 01 1 Full 0.5 Scaled Saturn Parts service numberby factor of 2. TMC (45/10/45), Markup (0.5/6.5/6.0/2.50) 15.5%*TMC 

### 4.89 $ 1.09

$ 4.89

$ **10.86**

**$** 0.05

$ 0.71

$ 0.65

$ 0.27

$ **1.68**

**$** 0.02

$ **12.56**

**$**

**-**

**$**



### 6 **65 Adaptors** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 7 **70 Pipes, Hoses, Ducting** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 8 **75 Brackets**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**- $**  

### A V Bracket, Alternator (and Tensioner Mounting) 01 09 75

- N0402

- 01 1 Full 1 #REF! #REF! #REF! **#REF!** #REF! #REF! #REF! #REF! **#REF!** #REF! **#REF!**

**- $** 



### 9 **80 Boltings** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### A V Large Bolt, Alt Bracket 01 09 80

- N0402

- 01 1 Full 1 PIA to Assembly of Accessory



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### A V Large Bolt, Alt Bracket 01 09 80

- N0402

- 01 1 Full 1 PIA to Assembly of Accessory Drive 

### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&DSub-Subsystem



### Part Number 

# NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent 

### System **ED&T/R&D (x1000)**  

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly 

### Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

B V Bolt, Small, Alt Bracket 01 09 80

- N0402

- 02 1 Full 1 PIA to Assembly of Accessory Drive



### C V Bolt, Medium, Alt Bracket 01 09 80

- N0402

- 03 2 Full 1 PIA to Assembly of Accessory Drive



### D V Bolt Tensioner 01 09 80

- N0402

- 04 1 Full 1 PIA to Assembly of Accessory Drive


### E V Bolt, Belt Damper, Short 01 09 80

- N0402

- 05 1 Full 1 PIA to Assembly of Accessory Drive


### F V Bolt, Belt Damper Long 01 09 80

- N0402

- 06 1 Full 1 PIA to Assembly of Accessory Drive



### 10 **85 Sealing Elements** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

### $ **$** $ **$ $** 



### 11 **90 Bearings Elements Misc** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 12 **95 Tools** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 13 **99 Miscellaneous** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### #REF! #REF! #REF! **#REF!** #REF! #REF! #REF! #REF! **#REF!** #REF! **#REF!**

**- $** 



### NOTES:



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) 

## No

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 9 **Ac cessory** 

**Drive Subsy stem** 

1 **00 Assembly of Accessory Drive Subsystem** 

A Assembly of Accessory Drive Subsystem 01 09 00

- N0402

- 01 1 Full 1 Only includes tensioner, tensioner spring assembly, and alternator/tensioner mounting bracket.



### 2 **01 Pulleys** Sub-Subsystem



### Part NumberQTY/Subsystem 

### NotesSubassemblyComponent



# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly 

### Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**



### 2 **01 Pulleys** 

3 **02 Tensioners** 

A V Tensioner, Belt 01 09 02

- N0402

- 01 1 Full 1 B V Belt Tensioner Spring Assembly 01 09 02

- N0402

- 02 1 Full 1

4 **03 Guides** 

5 **05 Belts** 

A Belt - Accessory Drive 01 09 05

- N0402

- 01 1 Full 0.5 Scaled Saturn Parts service numberby factor of 2. TMC (45/10/45), Markup (0.5/6.5/6.0/2.50) 15.5%*TMC



### 6 **65 Adaptors** 

7 **70 Pipes, Hoses, Ducting** 

8 **75 Brackets** 

A V Bracket, Alternator (and Tensioner Mounting) 01 09 75

- N0402

- 01 1 Full 1

9 **80 Boltings** 

A V Large Bolt, Alt Bracket 01 09 80

- N0402

- 01 1 Full 1 PIA to Assembly of Accessory **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$** 

### A V Large Bolt, Alt Bracket 01 09 80

- N0402

- 01 1 Full 1 PIA to Assembly of Accessory Drive **- $** 

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFTSub-Subsystem



### Part NumberQTY/Subsystem 

### NotesSubassemblyComponent 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly 

### Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

B V Bolt, Small, Alt Bracket 01 09 80

- N0402

- 02 1 Full 1 PIA to Assembly of Accessory Drive



### C V Bolt, Medium, Alt Bracket 01 09 80

- N0402

- 03 2 Full 1 PIA to Assembly of Accessory Drive



### D V Bolt Tensioner 01 09 80

- N0402

- 04 1 Full 1 PIA to Assembly of Accessory Drive


### E V Bolt, Belt Damper, Short 01 09 80

- N0402

- 05 1 Full 1 PIA to Assembly of Accessory Drive


### F V Bolt, Belt Damper Long 01 09 80

- N0402

- 06 1 Full 1 PIA to Assembly of Accessory Drive



### 10 **85 Sealing Elements**  **Investment (X1000)**  **Tooling (x1000)** 

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 11 **90 Bearings Elements Misc** 

12 **95 Tools** 

13 **99 Miscellaneous** 

**NOTES:**



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) 

## No **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:1 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### 0

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$** 

# 9 **Ac cessory** 

**Drive Subsy stem** 

1 **00 Assembly of Accessory Drive Subsystem**  **#REF! #REF!**  **#REF! #REF!** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!** 

**- $** 



### A Assembly of Accessory Drive Subsystem 01 09 00

- B0402

- 01 1 Full 1 Used Vue hybrid cost sheet and ammended via service drawings 

### #REF! #REF! #REF! **#REF!**

- $

-

$

-

$

-

$

**-**

**$**

-

$ **#REF!**

**- $** 



### 2 **01 Pulleys** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 3 **02 Tensioners**  **4.75 $**  **2.64**

**$ 3.16** 

**$ 10.55** 

**$ 0.05** 

**$ 0.69** 

**$ 0.63** 

**$ 0.26** 

**$ 1.63** 

**$ 0.04** 

**$ 12.22** 

**$**

**-**

**$ Net**  **Component/ Assembly**  **Cost Impact to OEM**  **System**

**ED&T/R&D (x1000)**  Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

# BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

3 **02 Tensioners**  **4.75 $**  **2.64**

**$ 3.16** 

**$ 10.55** 

**$ 0.05** 

**$ 0.69** 

**$ 0.63** 

**$ 0.26** 

**$ 1.63** 

**$ 0.04** 

**$ 12.22** 

**$**

**-**

**$**



### A Tensioner - 2.2 Liter Saturn Vue 01 09 02

- B0402

- 01 1 Full 0.18 Scaled service price based on ratio developed for Vue Hybrid developed cost versus service cost (5.6 Factor). Kept same cost element binning ratios. 

### 4.75 $ 2.64

$ 3.16

$ **10.55**

**$** 0.05

$ 0.69

$ 0.63

$ 0.26

$ **1.63**

**$** 0.04

$ **12.22**

**$**

**-**

**$**



### 4 **03 Guides** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 5 **05 Belts**  **2.85 $**  **0.63**

**$ 2.85** 

**$ 6.33** 

**$ 0.03** 

**$ 0.41** 

**$ 0.38** 

**$ 0.16** 

**$ 0.98** 

**$ 0.02** 

**$ 7.33** 

**$**

**-**

**$**



### A Belt - Accessory Drive 2.2 L Saturn Vue 01 09 05

- B0402

- 01 1 Full 0.5 Scaled Saturn Parts service numberby factor of 2. TMC (45/10/45), Markup (0.5/6.5/6.0/2.50) 15.5%*TMC 

### 2.85 $ 0.63

$ 2.85

$ **6.33**

**$** 0.03

$ 0.41

$ 0.38

$ 0.16

$ **0.98**

**$** 0.02

$ **7.33**

**$**

**-**

**$**



### 6 **65 Adaptors** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 7 **70 Pipes, Hoses, Ducting** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 8 **75 Brackets**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**- $** 



### A V Bracket, Alternator (and Tensioner Mounting) 01 09 75

- B0402

- 01 1 Full 0.75 Scaled Vue Hybrid developed cost to account for less mounting content. #REF! #REF! #REF! **#REF!** #REF! #REF! #REF! #REF! **#REF!** #REF! **#REF!**

**- $** 



### 9 **80 Boltings** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### A V Large Bolt, Alt Bracket 01 09 80

- B0402

- 01 1 Full 1 PIA to Assembly of Accessory Drive 

### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

**-**

**$**

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D **Net Component/**  **Assembly Cost Impact to**  **OEM System** 

**ED&T/R&D (x1000)**  Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

# BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

B V Bolt, Small, Alt Bracket 01 09 80

- B0402

- 02 1 Full 1 PIA to Assembly of Accessory Drive



### C V Bolt, Medium, Alt Bracket 01 09 80

- B0402

- 03 1 Full 1 PIA to Assembly of Accessory Drive



### D V Bolt Tensioner 01 09 80

- B0402

- 04 1 Full 1 PIA to Assembly of Accessory Drive



### 10 **85 Sealing Elements** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 11 **90 Bearings Elements Misc** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 12 **95 Tools** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 13 **99 Miscellaneous** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### #REF! #REF! #REF! **#REF!** #REF! #REF! #REF! #REF! **#REF!** #REF! **#REF!**

**- $** 



### NOTES:



## 1. Complete Subsystem Quote (Yes/No) 

## N

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology** 

09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT

0



# 9 **Ac cessory** 

**Drive Subsy stem** 

1 **00 Assembly of Accessory Drive Subsystem** 

A Assembly of Accessory Drive Subsystem 01 09 00

- B0402

- 01 1 Full 1 Used Vue hybrid cost sheet and ammended via service drawings



### 2 **01 Pulleys** 

3 **02 Tensioners**  

# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1)QTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**



### 3 **02 Tensioners** 

A Tensioner - 2.2 Liter Saturn Vue 01 09 02

- B0402

- 01 1 Full 0.18 Scaled service price based on ratio developed for Vue Hybrid developed cost versus service cost (5.6 Factor). Kept same cost element binning ratios.



### 4 **03 Guides** 

5 **05 Belts** 

A Belt - Accessory Drive 2.2 L Saturn Vue 01 09 05

- B0402

- 01 1 Full 0.5 Scaled Saturn Parts service numberby factor of 2. TMC (45/10/45), Markup (0.5/6.5/6.0/2.50) 15.5%*TMC



### 6 **65 Adaptors** 

7 **70 Pipes, Hoses, Ducting** 

8 **75 Brackets** 

A V Bracket, Alternator (and Tensioner Mounting) 01 09 75

- B0402

- 01 1 Full 0.75 Scaled Vue Hybrid developed cost to account for less mounting content.

9 **80 Boltings**  **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### A V Large Bolt, Alt Bracket 01 09 80

- B0402

- 01 1 Full 1 PIA to Assembly of Accessory Drive **- $** 

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 4 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/23/2012 DRAFT



# BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

# BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1)QTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

# Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

B V Bolt, Small, Alt Bracket 01 09 80

- B0402

- 02 1 Full 1 PIA to Assembly of Accessory Drive



### C V Bolt, Medium, Alt Bracket 01 09 80

- B0402

- 03 1 Full 1 PIA to Assembly of Accessory Drive



### D V Bolt Tensioner 01 09 80

- B0402

- 04 1 Full 1 PIA to Assembly of Accessory Drive



### 10 **85 Sealing Elements** 

11 **90 Bearings Elements Misc**  **Investment (X1000)**  **Tooling (x1000)** 

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 12 **95 Tools** 

13 **99 Miscellaneous** 

**NOTES:**



## 1. Complete Subsystem Quote (Yes/No) 

## N

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **- $** 

**-**

**$**

**- $** 

**-**

**$**

**- $** 

**-**

**$**



### 09000064810ec171.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  

## Annual Component Volume: Shipping Method: **Component Description: Part Number:**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### 9,574

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  

## Annual Component Volume: Shipping Method: **Component Description: Part Number:**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  

## Annual Component Volume: Shipping Method: **Component Description: Part Number:**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Account**  **Cost Purchase** 

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.00**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.00**

**T1 or OEM Total Manufacturing Cost: $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A 

### Supplier for Subassembly.

**3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error. T1 or OEM Mark-Up Rates:** 

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **#N/A #N/A**  **#N/A #N/A**  **#N/A**
**Base Cost Impact to Vehicle: $0.00**  **$0.00 $0.00**  **$0.00 #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0**  **$0 Packaging Cost:**  **$0.00 Net Cost Impact to Vehicle:**  **#N/A a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  

## Components per Engine: OEM/T1 Classification: **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  

## Annual Component Volume: Shipping Method: **Component Description: Part Number:**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material **Cost $/lb**  **(DB) Labor**  **Rate $/Hour**  **(DB) Burden**  **Rate $/Hour**  **(DB) Applied**  **Burden Rate**  **$/Hour Material** 

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark** 
**up Rate**  **Total Mark** 
**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **9,574**

**10 North America** 
**North America**

**FOB Ship Point 47**  **450,000**
**1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 

### 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack** 



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### Packaging Cost Total: **$0.000** 

### Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**



## Purchase Part - High Impact Item (Full Cost Mapping) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total**
**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 

**$0.00 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Projected Operating Pattern **Minimum Calculated Cycles Time MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**

File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping) **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012 DRAFT 

## Technology Level: **Vehicle Class: Study Case#:**  **System Description: Component Description:**  **Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810ec171.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411