As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

State of California

AIR RESOURCES BOARD

SPECIFICATIONS FOR FILL PIPES AND OPENINGS OF 

2015 AND SUBSEQUENT MODEL MOTOR VEHICLE FUEL TANKS

Adopted: March 22, 2012
As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

NOTE: This document is incorporated by reference in section 2235, title 13, California 

Code of Regulations (CCR). Additional requirements necessary to complete an 

application for certification of motor vehicles are contained in other documents that are 

designed to be used in conjunction with this document. These other documents include:

1. “California 2015 and Subsequent Model Criteria Pollutant Exhaust Emission 

Standards and Test Procedures and 2017 and Subsequent Model Greenhouse Gas 

Exhaust Emission Standards and Test Procedures for Passenger Cars, Light-Duty 

Trucks and Medium-Duty Vehicles” (incorporated by reference in section 1961.2 (d), 

title 13, CCR);

2. “California Exhaust Emission Standards and Test Procedures for 2009 and

Subsequent Model Zero-Emission Vehicles and Hybrid Electric Vehicles, in the

Passenger Car, Light-Duty Truck, and Medium-Duty Vehicle Classes” (incorporated by 

reference in section 1962.1(h), title 13, CCR);

3. “California Evaporative Emission Standards and Test Procedures for 2001 and

Subsequent Model Motor Vehicles” (incorporated by reference in section 1976(c), title 

13, CCR);

4. “Malfunction and Diagnostic System Requirements – 1994 and Subsequent ModelYear Passenger Cars, Light-Duty Trucks, and Medium-Duty Vehicles and Engines” 

(incorporated by reference in section 1968.1, title 13, CCR);

5. “Malfunction and Diagnostic System Requirements – 2004 and Subsequent ModelYear Passenger Cars, Light-Duty Trucks, and Medium-Duty Vehicles and Engines” 

(incorporated by reference in section 1968.2, title 13, CCR);

6. “California Refueling Emission Standards and Test Procedures for 2001 and 

Subsequent Model Motor Vehicles” (incorporated by reference in section 1978, title 13, 

CCR).
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As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

SPECIFICATIONS FOR FILL PIPES AND OPENINGS OF MOTOR VEHICLE FUEL 

TANKS

I. General

A. No new 2015 or later model year gasoline or alcohol fueled passenger 

car, light-duty truck, medium-duty vehicle, or heavy-duty vehicle may be sold, offered for 

sale, or registered in California unless such vehicle complies with the following 

specifications for fill pipes and openings of motor vehicles fuel tanks. The Executive 

Officer may exempt vehicles for which compliance with the specifications is found to be 

technologically infeasible, in accordance with Paragraph 9.

B. Evidence to show compliance with these specifications shall be 

submitted to the Executive Officer of the Air Resources Board with the application of 

certification of new vehicles required by Chapter 3, Subchapter 1, Article 2, of Title 13 of 

the California Code of Regulations. 

C. Sections 4 through 8 shall apply to new 2015 and later model year ottocycle motor vehicles, except motorcycles.

II. Definitions

These test procedures incorporate by reference the definitions set forth in the 

International Organization for Standardization standard (ISO) “Road vehicles – Filler 

pipes and openings of motor vehicle fuel tanks – Vapour recovery system” (ISO-13331-

1995(E)), as adopted June 1, 1995; the "California 2015 and Subsequent Model Criteria 

Pollutant Exhaust Emission Standards and Test Procedures and 2017 and Subsequent 

Model Greenhouse Gas Exhaust Emission Standards and Test Procedures for 

Passenger Cars, Light-Duty Trucks and Medium-Duty Vehicles;" and the “California 

Exhaust Emission Standards and Test Procedures for 2009 and Subsequent Model 

Zero-Emission Vehicles and Hybrid Electric Vehicles, in the Passenger Car, Light-Duty 

Truck, and Medium-Duty Vehicle Classes,” including the incorporated definitions from 

the Code of Federal Regulations. In addition, the following definitions apply:

1. “Restriction device” means a fill pipe device installed by the vehicle 

manufacturer to prevent insertion by a leaded nozzle spout and to prevent fueling with 

leaded gasoline, pursuant to regulations of the United States Environmental Protection 

Agency.

2. “Vapor recovery nozzle”, for the purpose of these specifications, means a 

nozzle, unleaded or leaded as appropriate for fueling vehicles, certified by the state 

board, pursuant to the board’s “Certification procedures for Gasoline Vapor Recovery 

Systems at Service Stations” established in Section 94001 of Title 17, California Code 

of Regulations, at any time between January 1, 1981 and September 14, 1982, together 
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As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

with an appropriate vapor hose. An alternative vapor recovery nozzle means any 

nozzle certified subsequent to September 14, 1982.

3. “Premature nozzle shut-off” means any automatic shut-off of the vapor 

recovery nozzle before the vehicle fuel tank is filled to either 90 percent of the nominal 

fuel tank capacity or to within two gallons less than the nominal tank capacity, 

whichever corresponds to the smaller quantity of gasoline in the fuel tank.

4. “Liquid gasoline loss” means any liquid gasoline that leaves the fill 

pipe/nozzle interface during dispersing or after nozzle shut-off and includes any liquid

gasoline on the ground, on the vehicle, or that enters the nozzle bellows, nozzle body 

vapor passage, or vapor hose, but does not include liquid gasoline in the nozzle spout.

III. General Design Specifications

The fill pipe and opening of the vehicle fuel tank shall conform to all 

specifications in the ISO standard “Road vehicles – Filler pipes and openings of motor 

vehicle fuel tanks – Vapour recovery system” (ISO-13331-1995(E)), as adopted June 1, 

1995 and incorporated by reference herein. For filler pipes with threaded-type caps, 

manufacturers may elect to use the alternate filler pipe sealing surface shape specified 

in the Society for Automotive Engineers (SAE) standard “Fuel Tank Filler Cap and Cap 

Retainer Threaded” (J1114), as amended August 4, 2005 and incorporated by 

reference herein. The alternate shape allowance would be used in lieu of section 3.1 of 

ISO-13331-1995(E); all other provisions of ISO-13331-1995(E) would need to be met by 

a manufacturer utilizing the SAE J1114 provision.

IV. Fill Rate Specifications

A. The fill pipe on 2015 and subsequent model year vehicles shall accept a 

fill rate of 10 gallons per minute using the test procedure described in Section 6.

B. There shall be no premature nozzle shut-off in 90 percent of the test 

repetitions for any test nozzle using the test procedures described in Section 6.

V. Spillage and Spitback Specifications

A. There shall be no more than 1 millimeter of liquid gasoline loss per test in 

90 percent of the tests using the test procedures described in Section 6.

B. There shall be no unlatching of the vapor recovery nozzle during 

dispensing or upon nozzle shut-off using the test procedure described in Section 6.
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As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

VI. Test Procedures

The following test procedures and test conditions shall be used for determining 

compliance with the specifications in Section 4 and 5.

A. Each different fill pipe/tank configuration, as appropriate to represent 

adequately the manufacturer’s product line, shall be tested with two vapor recovery 

nozzles. Each nozzle must be from a different manufacturer. At least one of the two 

nozzles shall be a balance-type. Each nozzle shall include a hold-open clip for handsoff dispensing. Upon the request of a vehicle manufacturer, the Executive Officer or his 

designate may approve alternate vapor recovery nozzles and hoses for use with the test 

procedures. 

B. The fill pipe shall be tested as installed in the vehicle. Fuel system mockups sufficiently complete to demonstrate production vehicle compliance with these 

specifications may be used.

C. The vehicle shall be parked in a level attitude and oriented such that 

normal vapor and liquid hose loads are applied to the nozzle. Normal vapor and liquid 

hose loads may be represented by applying a retractor cable tension of approximately 

ten pounds to a hose clamp attached to the liquid hose approximately three feet from 

the nozzle as measured along the hose.

D. Gasoline used as fuel during the tests shall have a Reid vapor pressure of 

at least 8.5 pounds per square inch (psi) and be at a temperature of 210 plus or minus 

50 Centigrade.

E. The pressure drop from the nozzle/fill pipe interface through the vapor 

passage shall be nominally 0.5 inch of water (gauge) as measured with a nitrogen gas 

flow of 60 cubic feet per hour though the vapor passage.

F. Each test shall be conducted as follows:

At the start of the test the fuel tank shall be approximately 10 percent of 

the nominal tank capacity. The nozzle to be sued for dispensing gasoline shall be in the 

normal hands-off-latched position. The fill rate shall be the minimum rate necessary to 

demonstrate compliance with the applicable fill rate specification set forth in Section 4. 

The nozzle shall be allowed to dispense gasoline until automatic nozzle shut-off.

If a premature nozzle shut-off occurs, the nozzle shall be left in the fill pipe in the 

same position. Dispensing shall be resumed within 10 seconds at the fill rate specified 

in Section 4 and dispensing shall continue until the fuel tank is filled to within 90 percent 

of the nominal fuel tank capacity or to within two gallons of the nominal fuel tank 
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As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

capacity, whichever corresponds to the smaller quantity of gasoline in the vehicle fuel 

tank.

G. A minimum of five tests with each chose nozzle shall be completed to 

demonstrate compliance with the fill rate and spillage/spitback specifications. If there is 

any premature nozzle shut-off or instance of liquid gasoline loss greater than 1 

millimeter during the first five test with any chosen nozzle, a minimum of ten tests with 

that nozzle shall be completed to demonstrate compliance with the fill rate and spillage/

spitback specifications. 

H. At the request of a manufacturer, the Executive Officer may approve the 

use of an alternative test procedure by the manufacturer upon a determination that the 

alternative test procedure is equivalent to the adopted test procedure. The 

manufacturer shall be responsible for demonstrating the equivalency of the alternative 

test procedure.

I. For fill pipe/tank configurations with fuel system designs unchanged from 

a prior model year, and which have been tested using the adopted test procedure or by 

an equivalent test procedure acceptable to the Executive Officer as specified in Section 

6.H, the test results from the prior model year may be used for determining compliance 

to these specifications. 

VII. Specifications to Reduce Damage to Vapor Recovery Nozzles

To avoid damage to the bellows and faceplates of vapor recovery nozzles, there 

shall be no sharp projections or edges within the fill pipe access zone, along the surface 

of the fill pipe access zone, or along the surface of adjacent zones outside of the fill pipe 

access zone, which could foreseeably damage the bellows or faceplate of nozzles 

during nozzle insertion, latching, dispensing or removal. Fill pipe access doors, 

including license plate holders and license plates when used as access doors, and all 

associated door and license plate mounting brackets, screws, and other hardware shall 

stand free of the fill pipe access zone during nozzle insertion, latching, dispensing, and 

removal. This Section shall also apply to all factory installed accessories in the vicinity 

of the fill pipe and opening. 

VIII. Fill Pipe Assembly and Restriction Device Durability and Other 

Specifications

A. The manufacturer of each motor vehicle shall warrant to the ultimate 

purchaser and each subsequent purchaser that he vehicle is: (1) designed, built, and 

equipped so as to conform, at the time of sale, with the specifications in Sections 4, 5, 

7, 8.B, and 8.C herein, and (2) free from defects in materials and workmanship which 

cause the fill pipe assembly, including restriction device, to fail to conform to the 

specifications in Sections 4, 5, 7, 8.B, and 8.C herein for the useful life of the vehicle as 

defined in Section 2035 of Title 13, California Code of Regulations. The provision of 
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As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

Sections 2037 (d) – (k), 2038, 2039, 2040, and 2041 of Title 13, California Code of 

Regulations, shall be applicable to the warranty. The fill pipe assembly, including 

restriction device, shall be subject to vehicle emissions related defects report and 

vehicle or engine recall procedures in Title 13, Chapter 3, Subchapter 2, Article 2, 

California Code of Regulations.

B. Any restriction device in a motor vehicle shall be sufficiently durable to 

withstand simple tampering and to prevent expansion of the restriction device diameter 

to 2.4 centimeters or removal of the restriction device without extraordinary effort. 

C. The fill pipe assembly including fuel tank cap shall not expel liquid 

gasoline during normal driving maneuvers or parking attitudes for which the vehicle is 

designed irrespective of ambient temperature or tank level up to nominal capacity.

D. The fill pipe assembly of all methanol-fueled vehicles shall be designed to 

resist the insertion of flexible tubing of a diameter that is feasible for use in siphoning 

fuel. Manufacturers of methanol-fueled heavy-duty vehicles in excess of 14,000 pounds 

gross vehicle weight may request an exemption from this requirement. The request 

shall be submitted to the Executive Officer and shall be granted if the manufacturer 

demonstrates that compliance with this requirement is technically infeasible. 

IX. Exemption of Vehicles

A. A manufacturer may apply for an exemption from the fill pipe and fuel tank 

opening specifications in paragraphs 3 through 8 for any of its vehicles by applying in 

writing to the Executive Officer. Application should be submitted at lest 60 days prior to 

the manufacturer’s date for final design commitment. The application shall set forth:

1. the specific models for which the exemption is sought;

2. for each such model all facts which demonstrate that compliance 

with the specifications is technologically infeasible; and

3. evidence showing what efforts have been and will be made by the 

manufacturer to overcome technological infeasibility, and what the state-of-art 

technology and problems consist of. 

B. Upon receipt of an exemption application, together with sufficient 

supporting evidence, the Executive Officer may make a finding of technological 

infeasibility and grant an exemption. The exemption may be limited to specific models, 

specified body styles of any vehicle model, and/or specified model years. In 

determining whether to grant an exemption, the Executive Officer shall consider 

technologies available to the motor vehicle industry as a while. The Executive Officer 

may condition an exemption upon a commitment by the manufacturer to develop new 

technologies in accordance with a responsible compliance schedule approved by the 
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As Adopted: March 22, 2012

Date of Hearing: January 26-27, 2012

Executive Officer. No exemption shall be granted unless the manufacturer has 

demonstrated a good faith effort to overcome technological infeasibility. 

C. The manufacturer shall bear the responsibility for submitting evidence to 

the Executive Officer sufficient to justify the granting of an exemption.