# Public Health Department

Joseph M. Connor, Director

619 Ann Avenue Kansas City, KS 66101-3099 Phone: (913) 321-4803 Fax: (913) 321-7932 

## AIR EMISSION SOURCE

CLASS I OPERATING PERMIT

Source ID#: 2090010

Effective Date: March 22, 2005

Expiration Date: March 21, 2010

Source Name: Owens Corning

SIC Code: 3296 – Mineral Wool

NAICS Code: 327993 – Mineral Wool Manufacturing

Source Location: 300 Sunshine Road Kansas City, KS 66115

Mailing Address: 300 Sunshine Road Kansas City, KS 66115

Authority:

This permit, developed in accordance with the provisions of K.A.R. 28-19-500 et seq., “Operating Permit,” meets the requirements of K.A.R. 28-19-510 et seq., “Class I Operating

Permits” and Title V of the federal Clean Air Act.

Permit Intent:

The purpose of this Class I Air Operating Permit is to identify the emission sources and types of regulated air pollutants emitted from the fac ility; the emission limitations, standards and requirements applicable to each source; and the monitoring, record keeping and reporting requirements applicable to each source as of the effective date of this permit. At the time of permit issuance, this facility required a Clas s I operating permit becaus e of volatile organic compounds (VOCs), combined hazardous ai r pollutants (HAPs) (including phenol, formaldehyde, methanol, hydrogen chloride , and hydrogen fluoride), individual HAPs (methanol, phenol and formaldehyde), particulat e matter less than 10 microns in diameter (PM 10 

### ), nitrogen oxides (NO

x 

### ), and carbon monoxide (CO).Source ID# 2090010



### 2 

# TABLE OF CONTENTS

Facility Desc ription........................................................................................................... ............................. 4 Summary of Equipment/Process Applicable R equirement s ......................................................................... 4
Emission Source Information .................................................................................................... .................... 5 Applicable Require ments Sections ............................................................................................... .............. 17 Table A – Principal Emission Sources ........................................................................................... ......... 17
Table B – Indirect Heating E quipment........................................................................................... .......... 19 Table C – Asphalt Filt er Burn-O ff Oven......................................................................................... .......... 20
Table D – Batch Hous e Emission Sources ......................................................................................... .... 22
Table E – NSPS Emissions Sources for K5 and J6 Manufactu ring Lines .............................................. 23
Table F – NSPS PPP Emission Sour ces for Wet Sc rubbers .................................................................. 25
Table G – NSPS PPP Emissions Sources for We t Electrostatic Precipitators (WEP)............................ 26
Table H – NSPS PPP Emission Sources fo r Unbonded Loose F ill (ULF) line........................................ 27
Table I – NSPS CC Emission Sources fo r K5 Glass melt ing furnace..................................................... 29 Table J – Ink jet printing so urces............................................................................................. ................ 30 Table K – Volatile Organic Compound (VOC) Sources .......................................................................... 31

Table L – Part s Washers........................................................................................................ ................. 32 Table M – Wool Fiberglass Manuf acturing MACT NN N – Furn aces ...................................................... 34 Table N – Wool Fiberglass Manuf acturing MACT NNN – Li nes ............................................................. 37
Table O – Miscellaneous Emission Source s Subject to Opacit y Requirements..................................... 40 Stack/Vent Opac ity Summary ..................................................................................................... ................ 44 Facility-wide Applicab le Requirements .......................................................................................... ............. 46

K.A.R. 28-19-30 through K.A.R. 28- 19-32. Emission Limitations (I ndirect Heating Equipment): .......... 46 K.A.R. 28-19-55 through K.A.R. 28-19 -58. Emergency Episode Pl ans:................................................ 46
K.A.R. 28-19-202. A nnual Emissi ons Fee:....................................................................................... ...... 46
K.A.R. 28-19-210. Calculati on of Actual Emissi ons: ............................................................................. .. 46
K.A.R. 28-19-517. Annual Emissions In ventory: ................................................................................. ... 46
K.A.R. 28-19-645. Open Burning: ................................................................................................ ........... 46 K.A.R. 28-19-735 as adopted by reference 40 CFR Part 61, Subpart A and Subpart M, National
Emission Standard fo r Asbestos:................................................................................................ ... 46
40 CFR Part 68. Chemical Acci dent Prevention Provisions:.................................................................. 46
40 CFR Part 82. Protection of Stratosp heric Ozone: ............................................................................ . 46 Opacity M onitori ng ............................................................................................................. ......................... 47 Requirements Which Will Become Appl icable During the Permit Term ..................................................... 48

Permit Shield.................................................................................................................. ............................. 48 Testing, Monitoring, Record keeping, an d Report ing: ............................................................................ .... 48 Reporting of Deviations from Permit Terms...................................................................................... .......... 49
General Provisions............................................................................................................. ......................... 49

1. K.A.R. 28-19-11. Exceptions Due to Br eakdowns or Schedul ed Maintenance............................ 49

2. K.A.R. 28-19-752a: Hazardous Air Pollutants; Limi tations Applicable to Construction of New Major Sources or Reconstruction of Existing Majo r Sources......................................................... 50

3. K.A.R. 28-19-753, Hazardous Air Pollutants; Limi tations Applicable to Sources for Which the
U.S.EPA Fails to Meet Certain De adlines...................................................................................... 50

4. Permit Term and Rene wal ........................................................................................................ ..... 50

5. Severab ility................................................................................................................... .................. 50

6. Property Rights ................................................................................................................ .............. 51

7. Compliance ..................................................................................................................... ............... 51

8. Compliance Ce rtifications ...................................................................................................... ........ 51

9. Emergency ...................................................................................................................... ............... 51

10. Inspection and Entry ........................................................................................................... ........... 52

11. Permit Amendment, Modification or Reopening, and Changes Not Requiring a Permit Action.... 52

12. Duty to Provi de Information .................................................................................................... ....... 52

13. Duty to Supplem ent............................................................................................................. ........... 52

14. Other Permits and Approv als; Applic ability.................................................................................... 5 3

15. Submissions.................................................................................................................... ............... 53 Authorizing Signature.......................................................................................................... ........................ 53Source ID# 2090010



### 3 Attachment A................................................................................................................... ............................ 54
Attachment B................................................................................................................... ............................ 55



### Note: The terms ‘Melter’ and ‘Furnace” are used interchangeably throughout this permit.

### 4 Facility Description

Owens Corning operates a fiberglass manufactur ing plant located at 300 Sunshine Road in Kansas City, Kansas. The principal products are building insulation and blowing wool insulation. The plant employs up to appr oximately 500 people, depending upon business activity. It operates 24 hours per day, 365 days per year. The plant is a major source of emissions for all criteria pollutants, with the exception of sulfur oxides and lead.

Summary of Equipment/Process Applicable Requirements

The following Table lists the Federal and State of Kansas regulations that are applicable to the Owens Corning Kansas City, Kans as facility and its sources.

1. K.A.R. 28-19-20. Particulat e matter emission limitations.

2. K.A.R. 28-19-30 through K.A.R. 28-19- 32, Indirect heating equipment emission

limitations.

3. K.A.R. 28-19-40 through 28- 19-43, Incinerator emissions.

4. K.A.R. 28-19-74. Wool fiberglass manufacturing

5. K.A.R. 28-19-501. Operating permits; em issions limitations and pollution control equipment for class I and class II operating perm its; conditions.

6. K.A.R. 28-19-650. Emissions opacity limits.

7. K.A.R. 28-19-714. Solvent metal cleaning.

8. K.A.R. 28-19-720 which adopted by reference 40 CFR Part 60: Subpart A. General Provisions. Subpart CC. Standards of Perfor mance for Glass Manufacturing Plants. Subpart PPP. Standards of Perfor mance for Wool Fiberglass Insulation Manufacturing Plants.

9. K.A.R. 28-19-750, which adopted by reference 40 CFR Part 63: Subpart A. General Provisions. Subpart NNN. National Emission Sta ndards for Hazardous Air Pollutants for Wool Fiberglass Manufacturing.

10. 40 CFR Part 63, Subpart DDDDD – National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial, and Instituti onal Boilers and Process

HeatersSource ID# 20900105Emission Source InformationEmission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)EU-J5BATCHLine J5 Furnace MixedBatch Bin & Dust CollectorSV-03-02 CE-J5DC001Dust CollectorKAR 28-19-20, -501(d) & -650(b) ALine J5 FurnaceSV-03-01 CE-J5DEPDry ElectrostaticPrecipitator (DEP)EU-J5FURNACELine J5 Furnace (Bypass) SV-03-21 N/AN/AKAR 28-19-20, -501(d) & -650(b)40CFR63 Subparts A & NNNMEU-J5CONDITIONING Line J5 Conditioning N/A N/AN/AKAR 28-19-20 & -650(b) ASV-04-17 CE-J6CYCLONEACycloneSV-04-18 CE-J6CYCLONEBCycloneSV-04-18 CE-J6WEPBWet ElectrostaticPrecipitator (WEP)EU-J6FORMING Line J6 FormingSV-04-19 CE-J6CYCLONECCycloneKAR 28-19-20,- 74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPP40CFR63 Subparts A & NNNE, G, K & NSV-10-06 CE-J6CYCLONEOCCycloneSV-10-06 CE-J6HPAF001High PerformanceAir Filter (HPAF)SV-10-06 CE-J6HPAF002HPAFSV-10-11 CE-J6CYCLONEODCycloneSV-10-11 CE-J6HPAF003HPAFEU-J6OVEN Line J6 OvenSV-10-11 CE-J6HPAF004HPAFKAR 28-19-20, -74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPP40CFR63 Subparts A & NNNE, K & NSV-10-07 CE-J6CYCLONESSCycloneSV-10-07 CE-J6HPAF006HPAFSV-08-12CE-J6SCRUBBER001Wet ScrubberEU-J6COOLING Line J6 CoolingSV-09-10CE-J6SCRUBBER002Wet ScrubberKAR 28-19-20, -74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPP40CFR63 Subparts A & NNNE, F, K & NEU-J6ASPHALTAPP Line J6 Asphalt Applicator SV-10-03 N/AN/AKAR 28-19-650(b) AEU-J6FLEXPRINTER Line J6 Flexographic Printer SV-10-03 N/AN/AKAR 28-19-650(b) AEU-K5BATCHLine K5 Furnace MixedBatch Bin & Dust CollectorSV-03-26 CE-K5DC001Dust CollectorKAR 28-19-20, -501(d) & -650(b) AEU-K5FURNACE Line K5 FurnaceSV-03-25 CE-K5DEPDEPKAR 28-19-20, -501(d) & -650(b) I & MSource ID# 20900106Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)Line K5 Furnace (Bypass) SV-03-24 N/AN/APermit Condition(s)40CFR60 Subparts A & CC40CFR63 Subparts A & NNNEUK5CONDITIONINGLine K5 Conditioning N/A N/AN/AKAR 28-19-20 & -650(b) ASV-04-16 CE-K5CYCLONEACycloneSV-04-14 CE-K5CYCLONEBCycloneSV-04-13 CE-K5CYCLONECCycloneEU-K5FORMINGN Line K5 Forming NorthSV-04-13 CE-K5WEPCWEPSV-04-15 CE-K5CYCLONEDCycloneSV-04-15 CE-K5WEPDWEPSV-04-12 CE-K5CYCLONEECycloneEU-K5FORMINGS Line K5 Forming SouthSV-04-11 CE-K5CYCLONEFCycloneKAR 28-19-20,- 74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPP40CFR63 Subparts A & NNNE, G, K & NSV-08-15 CE-K5CYCLONEOCCycloneSV-08-15CE-K5HPAF001HPAFSV-08-15CE-K5HPAF002HPAFSV-08-11CE-K5CYCLONEODCycloneSV-08-11 CE-K5HPAF003HPAFEU-K5OVEN Line K5 OvenSV-08-11 CE-K5HPAF004HPAFKAR 28-19-20, -74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPP40CFR63 Subparts A & NNNE, K & NSV-08-10 CE-K5CYCLONESSCycloneSV-08-10 CE-K5HPAF005HPAFSV-08-10 CE-K5HPAF006HPAFSV-07-16CE-K5SCRUBBER001Wet ScrubberEU-K5COOLING Line K5 CoolingSV-07-17CE-K5SCRUBBER002Wet ScrubberKAR 28-19-20, -74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPP40CFR63 Subparts A & NNNE, F, K & NEU-K5ASPHALTAPP Line K5 Asphalt Applicator SV-06-08 N/AN/AKAR 28-19-650(b) AEU-K5FLEXPRINTERLine K5 FlexographicPrinterSV-06-08 N/AN/AKAR 28-19-650(b) ASource ID# 20900107Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)EU-70BATCHLine 70 Furnace MixedBatch Bin & Dust CollectorSV-31-73A CE-70DC001Dust CollectorKAR 28-19-20, 501(d) & -650(b) ASV-01-03CE-70BATCHWETTINGBatchwettingsystemEU-70FURNACE Line 70 FurnaceSV-01-04 N/AN/AKAR 28-19-20, -501(d) & -650(b)40CFR63 Subparts A & NNNMEU70CONDITIONINGLine 70 Conditioning N/A N/AN/AKAR 28-19-20, -650(b) ASV-01-07 CE-70CYCLONEACycloneSV-01-08 CE-70CYCLONEBCycloneSV-01-08 CE-70WEPBWEPSV-01-09 CE-70CYCLONECCycloneEU-70FORMING Line 70 FormingSV-01-10 CE-70CYCLONEDCycloneKAR 28-19-20, -74, -501(d) -650(b)Permit Condition(s)40CFR63 Subparts A & NNNA, K & NSV-18-06 CE-70CYCLONEOCCycloneSV-18-06 CE-70HPAF001HPAFSV-18-06 CE-70HPAF002HPAFSV-17-06 CE-70CYCLONEODCycloneSV-17-06 CE-70HPAF003HPAFEU-70OVEN Line 70 OvenSV-17-06 CE-70HPAF004HPAFKAR 28-19-20, -74, -501(d) -650(b)Permit Condition(s)40CFR63 Subparts A & NNNA, K & NSV-18-11 CE-70CYCLONESSCycloneSV-18-11 CE-70HPAF005HPAFSV-18-11 CE-J6HPAF006HPAFSV-17-08CE-70SCRUBBER001Wet ScrubberEU-70COOLING Line 70 CoolingSV-17-12CE-70SCRUBBER002Wet ScrubberKAR 28-19-20, -74, -501(d) -650(b)Permit Condition(s)40CFR63 Subparts A & NNNA, K & NEU-70ASPHALTAPP Line 70 Asphalt Applicator SV-17-14 N/AN/AKAR 28-19-650(b) AEU-70FLEXPRINTER Line 70 Flexographic Printer SV-17-14 N/AN/AKAR 28-19-650(b) AEU-BINDERROOM Binder Room SV-02-03 N/AN/AKAR 28-19-650(b) AEU-BURN OFF OVENAsphalt Filter Burn OffOvenSV-M-09 CE-I BURN OFFDirect FlameAfterburnerKAR 28-19-40 through 43, -650(b)Permit Condition(s)CEU-ProcBoil01 BoilerSV-P-22 N/AN/AKAR 28-19-30 through 32, & -650(b)40CFR63 Subpart DDDDDBSource ID# 20900108Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)EU- ProcBoil02 BoilerSV-P-25 N/AN/AKAR 28-19-30 through 32, & -650(b)40CFR63 Subpart DDDDDBIA-HEATER (40) Natural Gas Fired SpaceHeaters (40)N/A N/AN/AKAR 28-19-30 through 32 & -650(b) BEU-BATCHHOUSE1 Raw Material Storage Bin 1 SV-B-01 CE-DCRMBIN1Dust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE2ARaw Material StorageBin2ASV-B-02 CE-DCRMBIN2ADust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE2B Raw Material Storage Bin2B SV-B-03 CE-DCRMBIN2BDust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE3 Raw Material Storage Bin 3 SV-B-04 CE-DCRMBIN3Dust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE4 Raw Material Storage Bin 4 SV-B-05 CE-DCRMBIN4Dust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE5ARaw Material Storage Bin5ASV-B-06 CE-DCRMBIN5ADust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE5BRaw Material Storage Bin5BSV-B-07 CE-DCRMBIN5BDust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE6 Raw Material Storage Bin 6 SV-B-08 CE-DCRMBIN6Dust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE7ARaw Material Storage Bin7ASV-B-09 CE-DCRMBIN7ADust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE7BRaw Material Storage Bin7BSV-B-10 CE-DCRMBIN7BDust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE8 Raw Material Storage Bin 8 SV-B-11 CE-DCRMBIN8Dust CollectorKAR 28-19-20, -501(d), & -650(b) DEU-BATCHHOUSE9 Raw Material Storage Bin 9 SV-B-13 CE-DCRMBIN9Dust CollectorKAR 28-19-20, -501(d), & -650(b) DEUBATCHHOUSEULRaw Material Unloading SV-B-20 CE-DCRRUNLOADDust CollectorKAR 28-19-20, -501(d), & -650(b) DEUBATCHHOUSEMXRaw Material Mixer SV-B-21 CE-DCBHMIXERDust CollectorKAR 28-19-20, -501(d), & -650(b) DUnbonded Loose FillForming Zone ASV-03-34CE-ULFSCRUBBER001Wet Scrubber &SeparatorEU-ULFFORMINGUnbonded Loose FillForming Zone BSV-03-34CE-ULFSCRUBBER002Wet Scrubber &SeparatorKAR 28-19-20, -74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPPH & KEU-ULFFAB &PACKAGINGUnbonded Loose Fill Fab &PackagingSV-03-34CEULFSCRUBBER001& CEULFSCRUBBER002Wet Scrubber &SeparatorKAR 28-19-20, -74, -501(d) & -650(b)Permit Condition(s)40CFR60 Subparts A & PPPH & KSource ID# 20900109Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)EU-ULFCONDITIONINGUnbonded Loose FillConditioningSV-03-35 N/A N/A KAR 28-19-20 & -650(b) HIA-PRINTK5 K5 Ink Jet Printing System N/A N/AN/AKAR 28-19-650(b) & PermitCondition(s)JIA-PRINTJ6 J6 Ink Jet Printing System N/A N/AN/AKAR 28-19-650(b) & PermitCondition(s)JIA-PRINT70 70 Ink Jet Printing System N/A N/AN/AKAR 28-19-650(b) & PermitCondition(s)JIA-BATH001 Acid Bath SV-31-10 N/AN/AKAR 28-19-650(b) OIA-DRYER001 Parts Dryer in Blower Shop SV-31-12 N/AN/AKAR 28-19-650(b) OIA-OVEN001Spinner Oven in BlowerShopSV-31-15 N/AN/AKAR 28-19-650(b) OIA-BATH002Apollo Fiberizer and RingCleanerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER001K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER002K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER003K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER004K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER005K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER006K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER007K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER008K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER009K5 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER01070 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OSource ID# 209001010Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)IA-BAGGER01170 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER01270 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER01370 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER01470 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER01570 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER016ULF Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER017ULF Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER018J6 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER019J6 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER020J6 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER021J6 Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER022Off Line Automated EIIBaggerN/A N/AN/AKAR 28-19-650(b) OIA-BAGGER-23Off Line Automated EASTBaggerN/A N/AN/AKAR 28-19-650(b) OIA-FORMFILL00170 Line Form Fill SealMachineN/A N/AN/AKAR 28-19-650(b) OIA-FORMFILL00270 Line Form Fill SealMachineN/A N/AN/AKAR 28-19-650(b) OIA-FORMFILL00370 Line Form Fill SealMachineN/A N/AN/AKAR 28-19-650(b) OIA-FORMFILL00470 Line Form Fill SealMachineN/A N/AN/AKAR 28-19-650(b) OSource ID# 209001011Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)IA-FORMFILL00570 Line Form Fill SealMachineN/A N/AN/AKAR 28-19-650(b) OIA-BWTESTAREA Blowing Wool Test Area N/A N/AN/AKAR 28-19-650(b) OIA-SILLSEALER Sill Sealer Operation N/A N/AN/AKAR 28-19-650(b) OIA-PENCLONE001 West Recon Penclone N/A N/AN/AKAR 28-19-650(b) OIA-PENCLONE002 West Recon Penclone N/A N/AN/AKAR 28-19-650(b) OIA-PENCLONE003 East Recon Penclone N/A N/AN/AKAR 28-19-650(b) OIA-PENCLONE004 East Recon Penclone N/A N/AN/AKAR 28-19-650(b) OIA-PENCLONE005 East Recon Penclone N/A N/AN/AKAR 28-19-650(b) OIA-PENCLONE006 East Recon Penclone N/A N/AN/AKAR 28-19-650(b) OIA-PENCLONE007 East Recon Penclone N/A N/AN/AKAR 28-19-650(b) OIA-HOTMELT001 K5 Hot Melt System N/A N/AN/AKAR 28-19-650(b) OIA-HOTMELT002K5 Nordson Hot MeltSystemN/A N/AN/AKAR 28-19-650(b) OIA-HOTMELT003 70 Hot Melt System N/A N/AN/AKAR 28-19-650(b) OIA-70BLUEINK 70 Line Blue Ink Printer N/A N/AN/AKAR 28-19-650(b) OIA-J6BLUEINK J6 Line Blue Ink Printer N/A N/AN/AKAR 28-19-650(b) OIA-K5BLUEINK K5 Line Blue Ink Printer N/A N/AN/AKAR 28-19-650(b) OIA-70ROLLER 70 Line Roller Printer N/A N/AN/AKAR 28-19-650(b) OIA-J6ROLLER J6 Line Roller Printer N/A N/AN/AKAR 28-19-650(b) OIA-K5ROLLER K5 Line Roller Printer N/A N/AN/AKAR 28-19-650(b) OIA-70BELTROLLUP 70 Line Belt Roll Up N/A N/AN/AKAR 28-19-650(b) OIA-K5BELTROLLUP K5 LineBelt Roll Up N/A N/AN/AKAR 28-19-650(b) OIA-70CHARGER 70 Batch Charger N/A N/AN/AKAR 28-19-650(b) OIA-HEATER001 Natural Gas Space Heater SV-15-20 N/AN/AKAR 28-19-30 through 32 & -650(b) BIA-HEATER002 Natural Gas Space Heater SV-16-03 N/AN/AKAR 28-19-30 through 32 & -650(b) BIA-HEATER003 Natural Gas Space Heater SV-16-11 N/AN/AKAR 28-19-30 through 32 & -650(b) BIA-HEATER004 Natural Gas Space Heater SV-16-13 N/AN/AKAR 28-19-30 through 32 & -650(b) BIA-HEATER005 Natural Gas Space Heater SV-16-14 N/AN/AKAR 28-19-30 through 32 & -650(b) BIA-SBROOM Sand Blast Room N/A N/AN/AKAR 28-19-650(b) OSource ID# 209001012Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)IA-SBMAINTSHPSand Blaster in Furnace Hallby Maintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-SBBLOWERSHP Sand Blaster Blower Shop SV-M-10A N/AN/AKAR 28-19-650(b) OIA-RECLAIMHOPP Batch Reclaim Hopper N/A N/AN/AKAR 28-19-650(b) OIABATCHDUMPSTERBad Batch Dumpster N/A N/AN/AKAR 28-19-650(b) OIA-AC Air Conditioning Units N/A N/AN/AKAR 28-19-650(b) OIA-PCSTATIONS(6) 6 Parts Cleaning Stations N/A N/AN/AKAR 28-19-650(b) & -714 LIA-ENGINE001330 HP Diesel Engine (No.1 Process Cooling WaterEmergency Pump – Outside,NE Powerhouse)SV-P-55 N/AN/AKAR 28-19-650(b) OIA-ENGINE002<25 HP Gasoline Engine(Resin Reactor EmergencyAir Agitator – Resin ReactorBldg, 2ndFloor)N/A N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE003<250 HP Diesel Engine (70Wind Cooling EmergencyFan – West of ChemicalTank Farm)SV-31-74 N/AN/AKAR 28-19-650(b) OIA-ENGINE004<250 HP Diesel Engine(Cullet Water EmergencyPump – North of CulletPond)SV-WS-40 N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE005<250 HP Nat’l Gas Engine(No. 1 Process CoolingWater Emergency ReturnPump – East of BinderRoom)SV-31-34 N/AN/AKAR 28-19-650(b) OIA-ENGINE006<250 HP Diesel Engine (K5Wind Cooling EmergencyFan – North of K5 furnace,outside)N/A N/AN/AKAR 28-19-650(b) OSource ID# 209001013Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)IA-NATGASENGINE007<250 HP Nat’l Gas Engine(J6 Wind CoolingEmergency Fan – East ofBinder Room)N/A N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE008<250 HP Nat’l Gas Engine(J5 Wind CoolingEmergency Fan – East ofBinder Room)N/A N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE009<250 HP Nat’l Gas Engine(K5 Comb Air EmergencyFan – Eastside of K5 NForming Section)N/A N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE010<250 HP Nat’l Gas Engine(J5/J6 Comb Air EmergencyFan – NW of J5 Furnace,Can Floor)N/A N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE011<250 HP Nat’l Gas Engine(U3 Comb Air EmergencyFan – NE corner of U3Forehearth)N/A N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE012<250 HP Nat’l Gas Engine(70 Comb Air EmergencyFan – NE corner of 70Forehearth)N/A N/AN/AKAR 28-19-650(b) OIA-NATGASENGINE013<250 HP Nat’l Gas Engine(Furnace Floor Instrument,Emergency Fan – NE cornerof K5 furnace, FurnaceFloor)N/A N/AN/AKAR 28-19-650(b) OIA-CENTRISEP CentrifugalForce Separators N/A N/AN/AKAR 28-19-650(b) OIA-SHAKERSCREEN Shaker Screens N/A N/AN/AKAR 28-19-650(b) OIA-SCREWPRESS Dewatering Screw Presses N/A N/AN/AKAR 28-19-650(b) OIA-TANK01Water shed – No. 1 RedWater Tank (NW Corner),Tank #01N/A N/AN/AKAR 28-19-650(b) OSource ID# 209001014Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)IA-TANK02Water shed – K5 WashWater Tank, Tank #02N/A N/AN/AKAR 28-19-650(b) OIA-TANK03Water Shed – 70 WashWater Tank, Tank #03N/A N/AN/AKAR 28-19-650(b) OIA-TANK04Water shed – J6 Wash WaterTank (SE Corner), Tank #04N/A N/AN/AKAR 28-19-650(b) OIA-TANK05Water shed – Binder Makeup Tank (SW Corner), Tank#05N/A N/AN/AKAR 28-19-650(b) OIA-TANK06Water shed – Bird WaterTank, Tank #06N/A N/AN/AKAR 28-19-650(b) OIA-TANK07Water shed – ScrubberWater Tank, Tank #07N/A N/AN/AKAR 28-19-650(b) OIA-TANK08Water shed – ScrubberWater Surge, Underground,Tank #08N/A N/AN/AKAR 28-19-650(b) OIA-TANK09Water shed – Tank #09 (Notin use)N/A N/AN/AKAR 28-19-650(b) OIA-TANK10Water shed – Floor SumpTank (NE corner), Tank #10N/A N/AN/AKAR 28-19-650(b) OIA-TANK11 500 gal Gasoline Tank #11 SV-M-17 N/AN/AKAR 28-19-650(b) OIA-TANK12 500 gal Diesel Tank #12 SV-M-15 N/AN/AKAR 28-19-650(b) OIA-TANK13 500 gal Kerosene Tank #13 SV-M-16 N/AN/AKAR 28-19-650(b) OIA-TANK1430,000 gal Asphalt StorageTank #14SV-M-13 N/AN/AKAR 28-19-650(b) OIA-TANK1560 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-TANK1660 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-TANK1760 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-TANK1860 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OSource ID# 209001015Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)IA-TANK1960 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-TANK2060 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-TANK2160 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-TANK2260 gal Lube Tank inMaintenance ShopN/A N/AN/AKAR 28-19-650(b) OIA-TANK2360 gal Lube Tank inPowerhouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK2460 gal Lube Tank inPowerhouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK2560 gal Lube Tank inPowerhouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK2660 gal Lube Tank inPowerhouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK2760 gal Lube Tank inBatch HouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK2860 gal Lube Tank inBatch HouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK2960 gal Lube Tank inBatch HouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK3060 gal Lube Tank inBatch HouseN/A N/AN/AKAR 28-19-650(b) OIA-TANK40 15,000 gal Lignin Tank #40 SV-R-15 N/AN/AKAR 28-19-650(b) OIA-TANK41 15,000 gal Lignin Tank #41 SV-R-15 N/AN/AKAR 28-19-650(b) OIA-TANK42 16,500 gal Resin Tank #42 SV-R-33A N/AN/AKAR 28-19-650(b) OIA-TANK43 2,500 gal Silane Tank #43 SV-R-33 N/AN/AKAR 28-19-650(b) OIA-TANK4416,000 gal Spray Oil Tank#44SV-R-35 N/AN/AKAR 28-19-650(b) OIA-TANK45 16,000 gal Urea Tank #45 SV-R-36 N/AN/AKAR 28-19-650(b) OSource ID# 209001016Emission Source IDNo.Emission SourceDescriptionStack/VentIDControlEquipment ID No.ControlEquipmentDescriptionApplicable Requirement(s)ApplicableRequirementSection(s)IA-TANK46 16,000 gal Mineral Oil #46 SV-R-37 N/AN/AKAR 28-19-650(b) OIA-TANK4711,000 gal Urea DissolverTank #47SV-R-38 N/AN/AKAR 28-19-650(b) OIA-TANK4811,500 gal Oil Tank #48(Not in use)SV-R-39 N/AN/AKAR 28-19-650(b) OIA-TANK4915,000 gal Tank #49 (Not inuse)SV-R-40 &SV-R-41N/AN/AKAR 28-19-650(b) OIA-REACTOR14,500 gal Tank #50 (not inuse)SV-R-15 N/AN/AKAR 28-19-650(b) OIA-TANK51 8,000 gal Red Ink Tank #51 SV-R-32 N/AN/AKAR 28-19-650(b) OIA-TANK535,250 gal Tank #53 (Not inuse)SV-R-21 N/AN/AKAR 28-19-650(b) OIA-TANK54 Tank #54 (Not in use) N/A N/AN/AKAR 28-19-650(b) OIA-TANK55115,000 gal. Storage Tank(Abandoned in place)N/A N/AN/AKAR 28-19-650(b) OIA-TANK56750,000 gal. Storage Tank(Abandoned in place)N/A N/AN/AKAR 28-19-650(b) O

### 17 Applicable Requirements Sections

Section A – Principal Emission Sources

The following principal emission sources are subject to the requirements listed below:

Emission Source Description

EU-J5BATCH / CE-J5DC001 / SV-03-02 J5 furnace mixed batch bin & dust collector

EU-K5BATCH / CE-K5DC001 / SV-03-26 K5 furnace mixed ba tch bin & dust collector

EU-70BATCH / CE-70DC001 / SV-31-73A 70 furnace mixed batch bin & dust collector

EU-70FORMING / CE-70CYCLONEA / SV-01-07 / CE70CYCLONEB / CE-70WEPB / SV-01-08 / CE70CYCLONEC / SV-01-09 / CE-70CYCLONED / SV-01-10 70 forming controlled by cyclones and a WEP

EU-70OVEN / CE-70CYCLONEOC / CE-70HPAF001 / SV18-06 / CE-70HPAF002 / SV-18-06 / CE-70CYCLONEOD /

CE-70HPAF003 / SV-17-06 / CE-70HPAF004 / SV-17-06 70 curing oven controlled by cyclones and HPAF

EU-70COOLING / CE-70CYCLONESS / CE-70HPAF005 /

CE-70HPAF005 / SV-18-11 / CE-70SCRUBBER001 / SV17-08 / CE-70SCRUBBER002 / SV-17-12 70 cooling section controlled by wet scrubbers, cyclone, and HPAF

EU-BINDERROOM / SV-02-03 Binder Room EU-J6ASPHALTAPP / SV-10-03 J6 asphalt application EU-K5ASPHALTAPP / SV-06-08 K5 asphalt application EU-70ASPHALTAPP / SV-17-14 70 asphalt application EU-J5CONDITIONING J5 conditioning EU-J6FLEXPRINTER / SV-10-03 J6 flexographic printer EU-K5CONDITIONING K5 conditioning EU-K5FLEXPRINTER / SV-06-08 K5 flexographic printer EU-70CONDITIONING 70 conditioning EU-70FLEXPRINTER / SV-17-14 70 flexographic printer

(1) Limitation or Standard for all units except EU-BINDE RROOM, EU-J6ASPHALTAPP, EUK5ASPHALTAPP, EU-70ASPHALTAPP, EU-J6F LEXPRINTER, EU-K5FLEXPRINTER, and EU70FLEXPRINTER.

Particulate matter emissions are limited to the amounts determined by the following equation:

Process weight rate < = 30 tons/hr, E=(4.1)(P 0.67 ) Process weight rate > 30 tons/hr, E=(55)(P 0.11 ) - 40

Where: E = the rate of emissions in lbs/hr P = process weight rate in tons/hr [K.A.R. 28-19-20]

Monitoring

Due to potentially very low visible emissions, no monitoring is required at time of issuance. The potential particulate matter emission rate must be recalculated and evaluated agai nst the rule limitation if there any factors change that would affect the potential particulate matter emission rate (process changes, emission factor increases, fuel changes, etc.).

Record Keeping and Reporting

Due to potentially very low visible emissions, no record keeping is required at the time of permit issuance. If any factors change that would affect the potential particulate matter emission rate, records shall be maintained of any r ecalculations and evaluations. These records shall include the design rate capacity of the unit, emission factors used in calculations and potential/allowable emission rates. These records shall be kept on site and available for inspection for a period of five years after the date of record.Source ID# 2090010



### 18 (2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]

Monitoring for EU-J5BATCH, EU-K5BATCH, EU-70BATCH, EU-70FORMING, EU-70OVEN, and EU70COOLING:

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can change, pursuant to this section, if visible emissions are believed to exceed the limitation.

Monitoring for EU-BINDERROOM, EU-J6ASPHALTA PP, EU-K5ASPHALTAPP, EU-and

70ASPHALTAPP:

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can change, pursuant to this section, if visible emissions are believed to exceed the limitation.

Two method 9 evaluations to be conducted each year no less than six (6) months apart and no more than nine (9) months apart.

Monitoring for EU-J5CONDITIONING, EU-J6FLE XPRINTER, EU-K5CONDITIONING, EUK5FLEXPRINTER, EU-70CONDITION ING, and EU-70FLEXPRINTER:

Due to potentially very low visible emissions, no monito ring is required at the time of permit issuance. If the operation changes such that the visible emissions ar e no longer very low, the owner or operator shall comply with the requirements stated in the “Opacity Monitoring” section.

Record Keeping and Reporting for EU-J5BATCH, EU-K5BATCH, EU-70BATCH, EU-70FORMING, EU-70OVEN, and EU-70COOLING:

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether emissions were normal for the process. The log will be updated prior to the end of the shift during which

the assessment occurred.

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

Record Keeping and Reporting for EU-BINDERROOM, EU-J6ASPHALTAPP, EU-K5ASPHALTAPP,

and EU-70ASPHALTAPP:

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether emissions were normal for the process. The log will be updated prior to the end of the shift during which

the assessment occurred.

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

Record Keeping and Reporting for EU-J5CONDITIONING, EU-J6FLEXPRINTER, EUK5CONDITIONING, EU-K5FLEXPR INTER, EU-70CONDITIONING , and EU-70FLEXPRINTER:

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for

this limitation.

(3) Limitation or Standard

EU-J5BATCH, EU-K5BATCH, EU-70BATCH, EU-70FORMING, EU-70OVEN and EU-70COOLING’s control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19- 501(d)(1)]Source ID# 2090010



### 19 Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control equipment. [K.A.R. 28-19-501(d)(2)]

Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs of the control equipment, the action taken on such date, and any corrective action or preventative measures taken. Records shall be kept on site and available for inspection for a period of five years after the date of record. [K.A.R. 28-19-501(d)(3)]

Section B – Indirect Heating Equipment

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-ProcBoil01 / SV-P-22 Boiler

EU- ProcBoil 02 / SV-P-25 Boiler IA-HEATER Natural Gas Fired Space Heaters (40) IA-HEATER001/ SV-15-20 Natural Gas Space Heater IA-HEATER002/ SV-16-03 Natural Gas Space Heater IA-HEATER003/ SV-16-11 Natural Gas Space Heater IA-HEATER004/ SV-16-13 Natural Gas Space Heater IA-HEATER005/ SV-16-14 Natural Gas Space Heater

(1) Limitation or Standard

Particulate matter emissions are limited to the amount determined by the following equation: [K.A.R. 28- 19-31(a)]

A = 1.026 / I 0.233

Where: A = the allowable emission rate in lb/10 6 Btu I = the total heat input in 10 6 Btu (10<I<10,000 10 6 Btu/hr)

The total heat input represents the sum of the maximum design rate heat input or designer’s guaranteed heat input, whichever is greater, of all indirect heating units at a plant. [K.A.R. 28-19-30(c)]

Monitoring

Combustion of natural gas is a demonstration of compliance with this particulate matter limitation. The potential particulate matter emission ra te must be recalculated and evaluated against the rule limitation if any factors change that would aff ect the potential particulate matter emission rate (process changes, emission factor increases, fuel changes, etc.).

Record Keeping and Reporting

No record keeping is required for operation of the units on natural gas. If any factors change that would affect the potential particulate matter emission rate, re cords shall be maintained of any recalculations and evaluations. These records shall include the design ra te capacity of the unit, emission factors used in calculations and potential/allowable emission rates. Thes e records shall be kept on site and available for inspection for a period of five years after the date of record.

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]Source ID# 2090010



### 20 Compliance with this limitation shall constitu te compliance with K.A.R. 28-19-31(b).

Monitoring

Due to potentially very low visible emissions, no monito ring is required at the time of permit issuance. If the operation changes such that the visible emissions ar e no longer very low, the owner or operator shall comply with the requirements stated in the “Opacity Monitoring” section.

Record Keeping and Reporting

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for

this limitation.

Section C – Asphalt Filter Burn-Off Oven

The following emission source is subject to the requirements listed below:

Emission Source Description

EU-BURN OFF OVEN / CE-I BURN OFF / SV-M-09 Asphalt Filter Burn Off Oven with a direct flame afterburner

(1) Limitation or Standard

Emissions of particulate matter shall not exceed 0.3 grains of particulate matter per standard dry cubic foot of exhaust gas, corrected to twelve percent (12%) carbon dioxide. [K.A.R. 28-19-41(A)(1)]

Monitoring

There are no monitoring requirements for this limitation.

Record Keeping and Reporting

The following records shall be kept on site and available for inspection for a period of five years after the

date of record:

 Records of the type and weight of materials charged to the burn-off oven for each day that it

operates.

 Records of maintenance perfo rmed on the burn-off oven

 Records of the burn-off oven te mperature at the time of use.

[Asphalt Incinerator permit, conditions 2, 4 & 5 date d December 19, 1991, amended permit November 26, 1996]

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]

Compliance with this limitation shall constitu te compliance with K.A.R. 28-19-41(B).

Monitoring

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can change, pursuant to this section, if visible emissions are believed to exceed the limitation.

Record Keeping and Reporting

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether emissions were normal for the process. The log will be updated prior to the end of the shift during whichSource ID# 2090010



### 21 the assessment occurred. Records sh all be kept on site and available for inspection for a period of five years after the date of record

(3) Limitation or Standard

Instructions for proper operation of the burn-off oven, including charging procedures, necessary air intake and damper adjustments, use of auxiliary burners, etc., shall be conspicuously posted, and maintained, at the burn-off oven location. [K.A.R. 28-19-40(D)]

Monitoring

There are no monitoring requirements for this limitation.

Record Keeping and Reporting

Instructions on proper operation shall be conspicuously posted and maintained, at the burn-off oven location. [K.A.R. 28-19-40(D)]

(4) Limitation or Standard

The operation is limited to processing 120 pounds of asphalt / binder from the asphalt filters or binder spray rings per each 30-day period. [Asp halt Incinerator permit, condition 1, dated December 19, 1991, amended permit November 26, 1996]

Monitoring

The facility will record weights before (entire weight charged to burn-off oven) and after (cleaned parts removed from burn-off oven) when the burn-off oven is used.

Compliance shall be demonstrated monthly by summing the amount of asphalt / binder burned off.

Record Keeping and Reporting

The facility shall maintain records of the type and weight of materials charged to the burn-off oven on each day that it operates. [Asphalt Incinerator permit, c ondition 4 dated December 19, 1991, amended permit November 26, 1996]

The owner or operator shall monitor and record the amount of asphalt / binder burned off each 30 day period. Records shall be kept on site and available for inspection for a period of five years after the date of record. showing the burn off oven’s 30-day asphalt / binder amounts and shall be updated monthly, no later than the last day of the month following the month to which the record relates.

(5) Limitation or Standard

The burn-off oven’s secondary chamber shall be equipped with a temperature-monitoring device and the secondary chamber temperature shall be maintained at a temperature not less than 1700 degrees Fahrenheit while the unit is operating. [Asp halt Incinerator permit, condition 2, dated December 19, 1991, amended permit November 26, 1996]

Monitoring

The temperature of the burn -off oven’s secondary chamber shall be continuously monitored while the unit is operating.

Record Keeping and Reporting

Records of the burn-off oven’s te mperature monitoring data shall be kept on site and available for inspection for a period of five years after the date of record.Source ID# 2090010



### 22 (6) Limitation or Standard

The facility must maintain records of all maintenance that is performed on the burn-off oven. [Asphalt Incinerator permit, condition 5 dated December 19 , 1991, amended permit November 26, 1996]

Monitoring

Any time that maintenance is performed on the burn-off oven, the activity will be documented.

Record Keeping and Reporting

Burn-off oven maintenance records shall be kept on site and available for inspection for a period of five years after the da te of record.

Section D – Batch House Emission Sources

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-BATCHHOUSE1 / CE-DCRMBIN1 / SV -B-01 Raw Material Storage Bin 1 EU-BATCHHOUSE2A / CE-DCRMBIN2A / SV-B-02 Raw Material Storage Bin 2A

EU-BATCHHOUSE2B / CE-DCRMBIN2B / SV-B -03 Raw Material Storage Bin 2B

EU-BATCHHOUSE3 / CE-DCRMBIN3 / SV -B-04 Raw Material Storage Bin 3

EU-BATCHHOUSE4 / CE-DCRMBIN4 / SV -B-05 Raw Material Storage Bin 4 EU-BATCHHOUSE5A / CE-DCRMBIN5A / SV-B-06 Raw Material Storage Bin 5A

EU-BATCHHOUSE5B / CE-DCRMBIN5B / SV-B -07 Raw Material Storage Bin 5B

EU-BATCHHOUSE6 / CE-DCRMBIN6 / SV -B-08 Raw Material Storage Bin 6 EU-BATCHHOUSE7A / CE-DCRMBIN7A / SV-B-09 Raw Material Storage Bin 7A

EU-BATCHHOUSE7B / CE-DCRMBIN7B / SV-B -10 Raw Material Storage Bin 7B

EU-BATCHHOUSE8 / CE-DCRMBIN8 / SV -B-11 Raw Material Storage Bin 8

EU-BATCHHOUSE9 / CE-DCRMBIN9 / SV -B-13 Raw Material Storage Bin 9

EU-BATCHHOUSEUL / CE-DCRRUNLOAD / SV -B-20 Raw Material Unloading

EU-BATCHHOUSEMX / CE-DCBHMIXER / SV-B-21 Raw Material Mixer

(1) Limitation or Standard

Particulate matter emissions are limited to the amounts determined by the following equation:

Process weight rate < = 30 tons/hr, E=(4.1)(P 0.67 ) Process weight rate > 30 tons/hr, E=(55)(P 0.11 ) - 40

Where: E = the rate of emissions in lbs/hr P = process weight rate in tons/hr [K.A.R. 28-19-20]

Monitoring

Due to potentially very low visible emissions, no monitoring is required at time of issuance. The potential particulate matter emission rate must be recalculated and evaluated agai nst the rule limitation if there any factors change that would affect the potential particulate matter emission rate (process changes, emission factor increases, fuel changes, etc.).

Record Keeping and Reporting

Due to potentially very low visible emissions, no record keeping is required at the time of permit issuance. If any factors change that would affect the potential particulate matter emission rate, records shall be maintained of any r ecalculations and evaluations. These records shall include the design rate capacity of the unit, emission factors used in calculations and potential/allowable emission rates. These records shall be kept on site and available for inspection for a period of five years after the date of record.Source ID# 2090010



### 23 (2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]

Monitoring

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies pursuant to the “Opacity Monitoring” section. Th e initial frequency of observations is monthly (when operating) but can change, pursuant to this secti on, if visible emission ex ceedances are observed.

Record Keeping and Reporting

A log shall be maintained noting the information required in the “Opacity Monitoring” section. The log will be updated prior to the end of the shift during which the assessment occurred. These records shall be kept on site and available for inspection for a period of five years after the date of record.

(3) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19- 501(d)(1)]

Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control equipment. [K.A.R. 28-19-501(d)(2)]

Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs of the control equipment, the action taken on such date, and any corrective action or preventative measures taken. Records shall be kept on site and available for inspection for a period of five years after the date of record. [K.A.R. 28-19-501(d)(3)]

Section E – NSPS Emissions Sources for K5 and J6 Manufacturing Lines

The following principal emission sources are subject to the requirements listed below:

Emission Source Description

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CEJ6CYCLONEB / SV-04-18 / CE-J6WEPB / SV-04-18 / CEJ6CYCLONEC / SV-04-19 J6 forming controlled by cyclones and a WEP

EU-J6OVEN / CE-J6CYCLONEOC / CE-J6HPAF001 / SV10-06 / CE-J6HPAF002 / SV-10-06 / CE-J6CYCLONEOD /

CE-J6HPAF003 / SV-10-11 / CE-J6HPAF004 / SV-10-11 J6 curing oven controlled by cyclones and HPAF

EU-J6COOLING / CE-J6CYCLONESS / CE-J6HPAF006 /

SV-10-07 / CE-J6SCRUBBER001 / SV-08-12 / CEJ6SCRUBBER002 / SV-09-10 J6 cooling section controlled by wet scrubbers, cyclone, and HPAF

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE-K5CYCLONEC / CEK5WEPC / SV-04-13 K5 forming north controlled by cyclones and a

WEP

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD /

SV-04-15 / CE-K5CYCLONEE / SV-04-12 / CEK5CYCLONEF / SV-04-11 K5 forming south controlled by cyclones and a

WEPSource ID# 2090010



### 24 EU-K5OVEN / CE-K5CYCLONEOC / CE-K5HPAF001 /

SV-08-15 / CE-K5HPAF002 / SV-08-15 / CEK5CYCLONEOD / CE-K5HPAF003 / SV-08-11 / CEK5HPAF004 / SV-08-11 K5 curing oven controlled by cyclones and HPAF

EU-K5COOLING / CE-K5CYCLONESS / CE-K5HPAF005

/ SV-08-10 / CE-K5HPAF006 / SV-08-10 / CEK5SCRUBBER001 / SV-07-16 / CE-K5SCRUBBER002 /

SV-07-17 K5 cooling section controlled by wet scrubbers, cyclone, and HPAF

(1) Limitation or Standard

Particulate matter emissions are limited to the amounts determined by the following equation:

Process weight rate < = 30 tons/hr, E=(4.1)(P 0.67 ) Process weight rate > 30 tons/hr, E=(55)(P 0.11 ) - 40

Where: E = the rate of emissions in lbs/hr P = process weight rate in tons/hr [K.A.R. 28-19-20]

For the K5 & J6 manufacturing lines (as per 40 CFR 60.681) (manufacturing line includes forming, curing / cooling sections): Compliance with this limitation sh all constitute compliance with the particulate matter emissions limit of 5.5 kg/Mg (11.0 lb/ton) of glass pulled. [40 CFR 60, Subpart PPP, 60.682] Note: The process weight rate limitation for these emission sources is more stringent than the NSPS standard for K5

& J6 lines.

Monitoring

The potential particulate matter emission rate must be recalculated and evaluated against the rule limitation if any factors change that would affect the potential particulate matter emission rate (process changes, emission factor increases, fuel change s, etc.). For the K5 and J6 manufacturing lines see sections F & G for additional NSPS monitoring.

Record Keeping and Reporting

Records shall be maintained of any recalculations and evaluations. These records shall include the design rate capacity of the unit, emission factors used in calculations and potential/allowable emission rates. These records shall be kept on site and available for inspection for a period of five years after the date of record. For the K5 and J6 manufacturing lines see s ections F & G for additional NSPS record keeping and reporting.

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]

Monitoring

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can change, pursuant to this section, if visible emissions are believed to exceed the limitation.

Record Keeping and Reporting

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether emissions were normal for the process. The log will be updated prior to the end of the shift during which the assessment occurred. Records shall be kept on s ite and available for inspection for a period of five years after the date of record.Source ID# 2090010



### 25 (3) Limitation or Standard

For the K5 and J6 manufacturing lines the owner or operator shall maintain records consisting of the occurrence and duration of any startup, shutdown or malfunction in the operation of the emission units listed above, any malfunction of the air pollution control equipment or any periods during which a continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(a)(7)(b)]

Monitoring

There are no monitoring requirements for this limitation.

Record Keeping and Reporting

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

(4) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19- 501(d)(1)]

Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control equipment. [K.A.R. 28-19-501(d)(2)]

Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs of the control equipment, the action taken on such date, and any corrective action or preventative measures taken. Records shall be kept on site and available for inspection for a period of five years after the date of record. [K.A.R. 28-19-501(d)(3)]

Section F – NSPS PPP Emission Sources for Wet Scrubbers

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-K5COOLING / CE-K5CYCLONESS / CEK5HPAF005 / SV-08-10 / CE-K5HPAF006 / SV08-10 / CE-K5SCRUBBER001 / SV-07-16 / CEK5SCRUBBER002 / SV-07-17 K5 cooling section controlled by wet scrubbers, cyclone, and

HPAF

EU-J6COOLING / CE-J6CYCLONESS / CEJ6HPAF006 / SV-10-07 / CE-J6SCRUBBER001

/ SV-08-12 / CE-J6SCRUBBER002 / SV-09-10 J6 cooling section controlled by wet scrubbers, cyclone, and

HPAF

(1) Limitation or Standard

The facility must operate scrubbers on NSPS sources according to the requirements of 40 CFR Part 60, Subpart PPP, Standards of Performance for Wool Fiberglass Insulation Manufacturing Plants. [40 CFR Part 60, Subpart PPP, 60.683(a) & (c)]

Monitoring

The facility shall calibrate, maintain, and operate monitoring devices that measure the gas pressure drop across each scrubber and the scrubbing liquid flow rate to each scrubber. The pre ssure drop monitor shall be certified by its manufacturer to be accurate within 250 pascals (1 inch water gauge) over its operating range, and the flow rate monitor will be certified by its manufacturer to be accurate within 5 percent overSource ID# 2090010



### 26 its operating range. [40CFR60.683(a)] All monitoring devices used for this standard shall be recalibrated quarterly in accordance with procedures under 40 CFR 60.13(b). [40CFR60.683(c)]

Record Keeping and Reporting

 At least once every 4 hours the f acility shall record the gas pressu re drop (DP) across each scrubber and the scrubbing liquid flow rate to each scrubber, unless the line did not op erate during that 4-hour period. [40 CFR 60.684(a)]

 Records of quarterly recalibration of all monitoring devices. [40 CFR 60.684(d)]

 Facility shall submit written semi-annual report s of exceedances of co ntrol device operating parameters, and a report of corrective maintenance. Exceedances are defined as any monitoring data that are less than 70 percent of the lowest value or greater than 130 percent of the highest value of each operating parameter recorded during the most recent performance test . [40 CFR 60.684(d)]

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

(2) Limitation or Standard

The owner or operator shall maintain records consis ting of the occurrence and duration of any startup, shutdown or malfunction in the operation of the em ission units listed above, any malfunction of the air pollution control equipment or any periods during which a continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(a)(7)(b)]

Monitoring

There are no monitoring requirements for this limitation.

Record Keeping and Reporting

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

Section G – NSPS PPP Emissions Sources fo r Wet Electrostatic Precipitators (WEP)

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE -K5CYCLONEC / CE-K5WEPC /

SV-04-13 K5 forming north controlled by cyclones

and a WEP

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD / SV-04-

15 / CE-K5CYCLONEE / SV-04-12 / CE-K5CYCLONEF / SV-04-

11 K5 forming south controlled by cyclones

and a WEP

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CEJ6CYCLONEB / CE-J6WEPB / SV -04-18 / CE-J6CYCLONEC /

SV-04-19 J6 forming, controlled by cyclones and a

WEP

(1) Limitation or Standard

The facility must operate wet electro static precipitators on NSPS sour ces according to the requirements of [40 CFR Part 60, Subpart PPP, Standard of Perfor mance for Wool Fiberglass Insulation Manufacturing Plants. [40 CFR 60.683(b) & (c)]

Monitoring

The facility shall install, calibrate, maintain, and operate monitoring devices that measure the secondary current (amperes) and voltage in each electrical field an d the inlet water flow rate. In addition, the facility shall determine the total residue (total solids) content of the water entering the control device once per day using Method 209, "Total Residue Dried at 103-105C", in Standard Methods for the Examination of Water and Wastewater, 15th Edition, 1980. Total residue sha ll be reported as percent by weight. All monitoringSource ID# 2090010



### 27 devices required under this paragraph are to be certif ied by their manufacturers to be accurate within 5 percent over their operating range. All monitoring de vices used for this standard shall be recalibrated quarterly in accordance with procedures under 40 CFR 60.13(b).

Record Keeping and Reporting

 At least once every 4 hours the owne r or operator shall record the secondary current and voltage in

each electrical field and the inlet water flow rate, unless the line di d not operate during that 4-hour period. [40 CFR 60.683(b)]

 The total residue (total solids) content of the wate r entering the control devi ce shall be recorded once per day. [40 CFR 60.683(b)]

 Records of quarterly recalibration of all monitoring devices. [40 CFR 60.683(b)]

 Facility shall submit written semi-annual report s of exceedances of co ntrol device operating parameters, and a report of corrective maintenance. Exceedances are defined as any monitoring data that are less than 70 percent of the lowest value or greater than 130 percent of the highest value secondary voltage and secondary curr ent in the last field of the WE P recorded during the most recent performance test, zero secondary voltage and secondary current (i.e. one or more fields are off) in the first or second fields of the WEP and wash water solids content greater than 130 percent of the highest value recorded during the most recent performance test. [40 CFR 60.684(d), modified by May 30, 2001 USEPA Region VII letter]

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

(2) Limitation or Standard

The owner or operator shall maintain records consis ting of the occurrence and duration of any startup, shutdown or malfunction in the operation of the em ission units listed above, any malfunction of the air pollution control equipment or any periods during which a continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(a)(7)(b)]

Monitoring

There are no monitoring requirements for this limitation.

Record Keeping and Reporting

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

Section H – NSPS PPP Emission Sou rces for Unbonded Loose Fill (ULF) line

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-ULFFORMING / CE-ULFS CRUBBER001 / SV-03-34

/ CE-ULFSCRUBBER002 / SV-03-34 ULF forming controlled by wet scrubbers and cyclonic primary separators

EU-ULFFAB&PACKAGING / CE-ULFSCRUBBER001 /

CE-ULFSCRUBBER002 / SV-03-34 ULF fabrication & packaging vented to EU-forming which is controlled by wet scrubbers and cyclonic primary separators

EU-ULF CONDITIONING / SV-03-35 ULF Conditioning

(1) Limitation or Standard

The emission rate of PM from the ULF manufacturing line’s forming sec tion shall not exceed 3.00 lb/ton of glass pulled (7.5 lb/hr). Compliance with this limi tation shall constitute compliance with 40 CFR 60.682 and K.A.R. 28-19-20(a). [ULF Construction Permit, January 4, 1999, Air Emissions Limitation 1]

Compliance with this limitation shall constitute comp liance with K.A.R. 28-19- 20 and 40 CFR 60, Subpart PPP, 60.682Source ID# 2090010



### 28 Monitoring

The facility shall calibrate, maintain, and operate monitoring devices that measure the gas pressure drop across each scrubber and the scrubbing liquid flow rate to each scrubber. The pre ssure drop monitor shall be certified by its manufacturer to be accurate within 250 pascals (1 inch water gauge) over its operating range, and the flow rate monitor will be certified by its manufacturer to be accurate within 5 percent over its operating range. [40CFR60.683(a)] All monitoring devices used for this standard shall be recalibrated quarterly in accordance with procedures under 40 CFR 60.13(b). [40CFR60.683(c)]

Cleaning of the stack, ductwork, an d separators shall be performed annually and included in Owens Corning’s operation and maintenance plan.

Record Keeping and Reporting

 At least once every 4 hours the f acility shall record the gas pressu re drop (DP) across each scrubber and the scrubbing liquid flow rate to each scrubber, unless the line did not op erate during that 4-hour period. [40 CFR 60.684(a)]

 Facility shall kept records of quart erly recalibration of all monitori ng devices shall be kept. [40 CFR 60.684(d)]

 Facility shall submit written semi-annual report s of exceedances of co ntrol device operating parameters, and a report of corrective maintenance. Exceedances are defined as any monitoring data that are less than 70 percent of the lowest value or greater than 130 percent of the highest value of each operating parameter recorded during the most recent performance test . [40 CFR 60.684(d)]

 Facility shall record date and description of the stack, ductwork, and separators annual cleaning.

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

(2) Limitation or Standard

PM10 BACT for the ULF manufacturing line’s forming section shall be 3.00 lb/ton of glass pulled (7.5 lbs/hr). [ULF Construction Permit, January 4, 1999, Air Emissions Limitation 2]

Monitoring

The potential particulate matter emission rate must be recalculated and evaluated against the rule limitation if any factors change that would affect the potential particulate matter emission rate (process changes, emission factor increases, fuel changes, etc.).

Record Keeping and Reporting

Records shall be maintained of any recalculations and evaluations. Thes e records shall include the design rate capacity of the unit, emission factors used in calculations and potential/allowable emission rates. These records shall be kept on site and available for inspection for a period of five years after the date of record. Records of applicable source testing results and emission calculations shall be kept on site and available for inspection for a period of five years after th e date of record.

(3) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]

Monitoring

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies pursuant to the “Opacity Monitoring” section. The initial frequency of observations is monthly (when operating) but can change, pursuant to this section, if visible emission exceedances are observed.Source ID# 2090010



### 29 Record Keeping and Reporting

A log shall be maintained noting the information required in the “Opacity Monitoring” section. The log shall be updated prior to the end of the shift during which the assessment occurred. Records shall be kept on site and available for inspection for a period of five years after the date of record.

(4) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19- 501(d)(1)]

Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control equipment. [K.A.R. 28-19-501(d)(2)]

Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs of the control equipment, the action taken on such date, and any corrective action or preventative measures taken. Records shall be kept on site and available for inspection for a period of five years after the date of record. [K.A.R. 28-19-501(d)(3)]

[ULF Construction Permit, January 4, 1999, Permit Conditions 1 and 2]

(5) Limitation or Standard

The owner or operator shall maintain records consis ting of the occurrence and duration of any startup, shutdown or malfunction in the operation of the em ission units listed above, any malfunction of the air pollution control equipment or any periods during which a continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(a)(7)(b)]

Monitoring

There are no monitoring requirements for this limitation.

Record Keeping and Reporting

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

Section I – NSPS CC Emission Sou rces for K5 Glass melting furnace

The following emission source is subject to the requirements listed below:

Emission Source Description

EU-K5FURNACE / CE-K5DEP / SV-03-25 / SV-03-24 K5 furnace controlled by a DEP

(1) Limitation or Standard

40CFR 60.292(a) limits the PM emission rate from the K5 furnace to 0.25 g of particulate per kg of glass pulled (0.50 lb/ton of glass pulled (3.44 lb/hr)). [40CFR60.292(a)] [K5 Construction Permit, November 25, 1997, Air Emission Limitation 1]

Compliance with this limitation shall constitute compliance with K.A.R. 28-19-20(a) and 40 CFR 63.1382(a).Source ID# 2090010



### 30 Monitoring

See Section N for monitoring requirements.

Record Keeping and Reporting

See Section N for record keeping and reporting requirements.

(2) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19- 501(d)(1) and K5 Construction Permit, November 25, 1997, Permit Condition 1]

Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control equipment. [K5 Construction Permit, November 25, 1997, Permit Condition 3 and K.A.R. 28-19- 501(d)(2)]

Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs of the control equipment, the action taken on such date , and any corrective action or preventative measures. Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

(3) Limitation or Standard

The owner or operator shall maintain records consis ting of the occurrence and duration of any startup, shutdown or malfunction in the operation of the em ission units listed above, any malfunction of the air pollution control equipment or any periods during which a continuous monitoring system or monitoring device is inoperative. [K5 Construction Permit date d November 25, 1997, Record-keeping condition 2 and 40 CFR 60.7(a)(7)(b)]

Monitoring

There are no monitoring requirements for this limitation.

Record Keeping and Reporting

Records shall be kept on site and available for inspectio n for a period of five years after the date of record.

Section J – Ink Jet Printing Sources

The following emission sources are subject to the requirements listed below:

Emission Source Description IA-PRINTK5 K5 ink jet printing IA-PRINTJ6 J6 ink jet printing IA-PRINT70 70 ink jet printing

(1) Limitation or Standard

The owner or operator shall maintain a monthly reco rd of printing ink usage and the volatile organic compound (VOC) content of the ink. [Ink Jet Printers Construction Permit, January 19, 1995, General Condition 3]Source ID# 2090010



### 31 Monitoring

The facility shall record mo nthly ink usage and documentation necessa ry to show VOC content of the ink. [nk Jet Printers Construction Permit, January 19, 1995, General Condition 3]

Record Keeping and Reporting

Records of ink usage and VOC content of the ink shall be kept on site and available for inspection for a period of five years after the date of record.

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]

Monitoring

Due to potentially very low visible emissions, no monito ring is required at the time of permit issuance. If the operation changes such that the visible emissions ar e no longer very low, the owner or operator shall comply with the requirements stated in the “Opacity Monitoring” section.

Record Keeping and Reporting

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for

this limitation.

Section K – Volatile Orga nic Compound (VOC) Sources

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CE-J6CYCLONEB /

SV-04-18 / CE-J6WEPB / SV-04-18 / CE-J6CYCLONEC / SV-04-19 J6 forming controlled by cyclones and

a WEP

EU-J6OVEN / CE-J6CYCLONEOC / CE-J6HPAF001 / SV-10-06 / CEJ6HPAF002 / SV-10-06 / CE-J6CYCLONEOD / CE-J6HPAF003 / SV10-11 / CE-J6HPAF004 / SV-10-11 J6 curing oven controlled by cyclones

and HPAF

EU-J6COOLING / CE-J6CYCLONESS / CE-J6HPAF006 / SV-10-07 /

CE-J6SCRUBBER001 / SV-08-12 / CE-J6SCRUBBER002 / SV-09-10 J6 cooling section controlled by wet scrubbers, cyclone, and HPAF

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE-K 5CYCLONEC / CE-K5WEPC / SV04-13 K5 forming north controlled by cyclones and a WEP

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD / SV-04-15 /

CE-K5CYCLONEE / SV-04-12 / CE-K5CYCLONEF / SV-04-11 K5 forming south controlled by cyclones and a WEP

EU-K5OVEN / CE-K5CYCLONEOC / CE-K5HPAF001 / SV-08-15 /

CE-K5HPAF002 / SV-08-15 / CE-K5CYCLONEOD / CE-K5HPAF003 /

SV-08-11 / CE-K5HPAF004 / SV-08-11 K5 curing oven controlled by cyclones

and HPAF

EU-K5COOLING / CE-K5CYCLONESS / CE-K5HPAF005 / SV-08-10 /

CE-K5HPAF006 / SV-08-10 / CE-K5SCRUBBER001 / SV-07-16 / CEK5SCRUBBER002 / SV-07-17 K5 cooling section controlled by wet scrubbers, cyclone, and HPAF

EU-70FORMING / CE-70CYCLONEA / SV-01-07 / CE-70CYCLONEB

/ CE-70WEPB / SV-01-08 / CE-7 0CYCLONEC / SV-01-09 / CE70CYCLONED / SV-01-10 70 forming controlled by cyclones and

a WEP

EU-70OVEN / CE-70CYCLONEOC / CE-70HPAF001 / SV-18-06 / CE70HPAF002 / SV-18-06 / CE-70CYCLONEOD / CE-70HPAF003 / SV17-06 / CE-70HPAF004 / SV-17-06 70 curing oven controlled by cyclones

and HPAF

EU-70COOLING / CE-70CYCLONESS / CE-70HPAF005 / SV-18-11 /

CE-J6HPAF006 / SV-18-11 / CE-7 0SCRUBBER001 / SV-17-08 / CE70SCRUBBER002 / SV-17-12 70 cooling section controlled by wet scrubbers, cyclone, and HPAFSource ID# 2090010



### 32 EU-ULFFORMING / CE-U LFSCRUBBER001 / CEULFSCRUBBER002 / SV-03-34 ULF forming controlled by wet scrubbers and cyclonic primary

separators

EU-ULFFAB & PACKAGING / CE-ULFSCRUBBER001 / CEULFSCRUBBER002 / SV-03-34 ULF fabrication & packaging vented to EU-forming which is controlled by wet scrubbers and cyclonic primary

separators

(1) Limitation or Standard

Each manufacturing lines (forming, curing / cooling) VOC emissions must not exceed 5 lbs per ton of glass pulled. [K.A.R. 28-19-74(b) and ULF Construction Permit, January 4, 1999, Air Emissions Limitation 5]

No more than 37.4 tons (74,800 lbs) of silane coupling agent shall be used in the Kansas City facility in any consecutive 12 month period. [Silane Conversion Project Permit issued May 10, 2002. Air Emission Limitation #3]

Monitoring

The potential VOC emission rate must be recalculate d and evaluated against the rule limitation if any factors change that would affect the potential VOC emission rate.

Record Keeping and Reporting

Records shall be maintained to ensure that VOC emission sources are in compliance with the VOC emission rate limitation. [K.A.R. 28-19-74(g)] Th e parameters (where applicable) to be monitored

include:

 Product being produced;

 Glass pull rate (weight per unit time);

 Binder type;

 Binder application rate (weight per unit time);

 LOI (Loss of ignition, percent) as determined by ASTM Standard Test Method D-2584-68, "Ignition Loss of Cured Reinforced Resin," percent or the alternative method described in the September 26, 2002 Donald Toensing approval letter;

 operating parameters of any VOC emissions control devices at least once during each eight hour work shift, such as: (A) wet scrubbing device water flow rate, volume per unit time; (B) wet scrubbing device pressure drop, pressure units;

 Silane Coupling Agent usage shall be monitored and recorded. Records shall be updated monthly no later than the last day of the month to which follows the month to which the records relate.

Records shall be maintained of an y recalculations and evaluations. Reco rds of applicable source testing results and emission calculations shall be kept on site and available for inspection for a period of five years

after the date of record.

Records shall be kept on site and available for inspection for a period of five years after the date of record.

Section L – Parts Washers

The following emission source is subject to the requirements listed below:

Emission Source Description IA-PCSTATIONS (6) 6 Parts Cleaning Stations

(1) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R 28-19-11. [K.A.R. 28-19- 650(b)]Source ID# 2090010



### 33 Monitoring

Due to potentially very low visible emissions, no monito ring is required at the time of permit issuance. If the operation changes such that the visible emissions ar e no longer very low, the owner or operator shall comply with the requirements stated in the “Opacity Monitoring” section.

Record Keeping and Reporting

Due to potentially very low visible emissions, no record keeping is required.

(2) Limitation or Standard

The owner or operator of each affected cold cleaning operation shall assure that only cold cleaning solvents with a vapor pressure less than 1.0 mm Hg at 68°F shall be used. [K.A.R. 28-19-714(c)(2)(A)]

Monitoring

The owner or operator shall be required to maintain on site a current copy of the Material Safety Data Sheet (MSDS) of the solvent being used in each of the degreasing operations.

Record Keeping and Reporting

The owner or operator shall keep the following additional records on site for five years after the date of

record:

A. Name and address of the solvent supplier.

B. Date of each solvent purchase for affected degreasers.

C. Quantity and vapor pressure of each solvent purchased in units of mmHg at 68oF. [K.A.R. 28-19-714(g)(2)]

(3) Limitation or Standard

The owner or operator shall store wa ste solvent only in covered containers and shall not dispose of waste solvent or transfer it to another party, such that the waste solvent can evaporate into the atmosphere. [K.A.R. 28-19-714(c)(11)]

Monitoring

The owner or operator shall maintain on site and make available for inspection the written procedure or policy which has been put into place to assure that waste solvent is stor ed in closed containers and that it is properly disposed.

Record Keeping and Reporting

Records shall be kept on site of the amount and type of solvent used per month, for five years after the date

of record. [K.A.R. 28-19-714(g)(1)(A)]

(4) Limitation or Standard

a. The owner or operator shall equip each solvent cleaner with a cover to minimize evaporation of the solvent while in the closed position, or with an enclosed reservoir to limit the escape of solvent vapors from the solvent bath if parts are not being processed in the cleaner. [K.A.R. 28-19- 714(c)(4)]

b. The cover to cold solvent cleaner shall be designed to be operated with one hand if the conditions in K.A.R. 28-19-714 (c)(5) exist.

c. The cover to cold solvent clea ner shall remain closed whenever parts are not being handled in the cleaner. [K.A.R. 28 -19-714(c)(6)]Source ID# 2090010



### 34 d. The owner or operator shall equip each solvent cleaner with an internal drainage facility that enables the cleaned parts to be enclosed under the cover while the cleaned parts are draining; or if the internal drainage facility cannot fit into the cleaning system and the solvent volatility is less than 31.0 mm Hg at 100°F, an ex ternal drainage system that allows the solvent to drain from the cleaned parts to an enclosed solvent reservoir. [K.A.R. 28-19-714(c)(7)]

e. The owner or operator shall drain the cleaned parts for at least 15 seco nds or until dripping ceases. [K.A.R. 28-19-714(c)(8)]

f. The solvent spray used, shall be a solid fluid str eam with an operating pressure of 10 psig or less and shall not be an atomized or shower-type spray. [K.A.R. 28-19-714(c)(12)]

Monitoring

A permanent, conspicuous label summarizing the operating requirements of the equipment shall be posted near the operator’s position on th e cleaner. [K.A.R. 28-19-714(c)(10)]

Record Keeping and Reporting

The owner or operator shall maintain records pertaining to the maintenance of the degreaser. Records shall be maintained on site for five years after th e date of record. [K.A.R. 28-19-714(g)(1)(B)]

Section M – Wool Fiberglass Manufacturing MACT NNN – Furnaces

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-J5FURNACE / CE-J5DEP / SV-03-01 or SV-03-21 J5 furnace controlled by a DEP

EU-K5FURNACE / CE-K5DEP / SV-03-25 / SV-03-24 K5 furnace controlled by a DEP

EU-70FURNACE / CE-70BATCH WETTING / SV-01-03 /

SV-01-04 70 furnace controlled by a batch wetting system

(1) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b) which will constitute compliance with K5 Cons truction Permit, November 25, 1997, Air Emission Limitation 2]

Monitoring

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can change, pursuant to this section, if visible emissions are believed to exceed the limitation.

Record Keeping and Reporting

A log shall be maintained noting whether visible emissions occurred, except for water vapor, and whether emissions were normal for the process. The log will be updated prior to the end of the shift during which the assessment occurred. Records shall be kept on s ite and available for inspection for a period of five years after the date of record.

(2) Limitation or Standard

Each furnace’s emissions of particulate matter shall no t exceed 0.5 lbs of PM per ton of glass pulled. [40 CFR 63.1382(a)]

Compliance with this limitation shall cons titute compliance with K.A.R. 28-19-20(a).Source ID# 2090010



### 35 Monitoring

a.) The owner or operator shall conduct a performa nce test to demonstrate compliance with the applicable emission limits in §63.1382(a)(2)(i). Compliance is demonstrated when the emission rate of the pollutant is equal to or less than th e applicable emission limit in §63.1382(a)(2)(i). The owner or operator shall conduct the performance test according to the procedures in 40 CFR 63, subpart A and 40 CFR Part 63.1385.

b.) The owner or operator shall operate the J5 and K5 Furnace’s Dry Electrostatic Precipitators (DEP) to control each of their particulate emissions, re spectively. The first, second and third field secondary voltage shall be monitored: [40 CFR Part 63.1383]

c.) The owner or operator shall operate the 70 Furnace Batch Wetting System to control its particulate

emissions from this furnace. The total water fl ow delivered to Batch Wetting System shall be monitored continuously.

d.) The owner or operator of shall monitor the gla ss pull rate from the K5, J5 and 70 Furnaces by totaling the glass pull rates measured by the individual position pull rate cameras in the forming sections of each furnace on an hourly basis. [40 CFR Part 63.1383(f)(1)]

e.) The owner or operator shall install, calibrate, maintain and operate monitoring devices that measure the first, second and th ird field secondary voltage in the J5 and K5 Furnace DEPs, and the total water flow to the 70 Furnace Batch Wetting Sy stem and the individual position molten glass pull rate cameras in the forming sections of the K5, J6, U3 and 70 Lines. (Note that the J5 Furnace supplies molten glass to the J6 and U-3 lines.) [40 CFR Part 63.1383]

f.) The owner or operator may change the control device and process operating parameter limits established during the initial performance tests if additional performance testing is conducted to verify that, at the new control device or process pa rameter levels, they comply with the applicable emission limits in 40 CFR Part 63.1382. The owner or operator shall conduct all additional performance tests according to the procedures in this part 63, subpart A and in 40 CFR Part 63.1384. [40 CFR Part 63.1383(m)] g.) The owner or operator must operate all affected control equipment and processes according the operations, maintenance, and monitoring plan (required by 40 CFR 63.1383(a)) which includes the following requirements:

 The owner or operator must initiate corrective action within 1 hour when any 3-hour block average of the monitored dry el ectrostatic precipitator (DEP) parameter is outside the limit(s) established during the performance test as speci fied in 40 CFR Part 63.1384 and complete corrective actions in a timely manner according to the procedures in the operations, maintenance, and monitoring plan. [40CFR63.1382(b)(2)(i)]

 The owner or operator must implement a Quality Improvement Plan (QIP) consistent with the compliance assurance monitoring provisions of 40 CFR part 64 subpart D when the monitored DEP parameter is outside the limit(s) established during the performance test as specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6-month block reporting period. [40CFR63.1382(b)(2)(ii)]

 The owner or operator must operate the DEP such that the monitored DEP parameter is not outside the limit(s) established during the pe rformance test as specified in 40 CFR Part 63.1384 for more than 10 percent of the total operating time in a 6-month block reporting period. [40CFR63.1382(b)(2)(iii)]

 The owner or operator must initiate corrective action within 1 hour when the average glass pull rate of any 4-hour block period for glass melting furnaces equipped with continuous glass pull rate monitors, or daily glass pull rate fo r glass melting furnaces not so equipped, exceeds the average glass pull rate established during the performance test as specified in 40 CFR Part 63.1384, by greater than 20 percent and co mplete corrective actions in a timely manner according to the procedures in the operations, maintenance, and monitoring plan. [40CFR63.1382(b)(5)(i)]

 The owner or operator must implement a QI P consistent with the compliance assurance monitoring provisions of 40 CFR part 64, subpart D when the glass pull rate exceeds, by more than 20 percent, the average glass pull rate established during the performance test asSource ID# 2090010



### 36 specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6- month block reporting period. [40CFR63.1382(b)(5)(ii)]

 The owner or operator must operate each glass- melting furnace such that the glass pull rate does not exceed, by more than 20 percent, th e average glass pull rate established during the performance test as specified in 40 CFR Part 63.1384 for more than 10 percent of the total operating time in a 6-month block reporting period. [40CFR63.1382(b)(5)(iii)]

 The owner or operator must initiate corrective action within 1 hour when any 24-hour block average of the monitored Batch Wetting System parameter is outside the limit(s) established during the performance test and complete corrective actions in a timely manner according to the procedures in the operations, maintenance, and monitoring plan.

 The owner or operator must implement a QI P consistent with the compliance assurance monitoring provisions of 40 CFR Part 64 subpart D when the monitored parameter(s) of the Batch Wetting System is outside the limit(s) established during the performance test as specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6- month block reporting period.

 The owner or operator must operate the Batch Wetting System used to control particulate emissions from the 70 furnace such that the monitored Batch Wetting System parameter is not outside the limit(s) established during the pe rformance test as specified in 40 CFR Part 63.1384 for more than 10 percent of the total operating time in a 6-month block reporting period.

Record Keeping and Reporting

a.) The owner or operator shall report the results of performance tests as part of the notification of compliance status required in 40 CFR Part 63.1386(a)(7). [40 CFR 63.10(d)(2)]

b.) The owner or operator shall develop and implement a written plan as described in 40 CFR Part 63.6(e)(3) that contains specific procedures to be followed for operating the J5, K5 and 70 Furnaces and maintaining these sources during peri ods of startup, shutdown, and malfunction and a program of corrective action for malfunctioning process modifications and control systems used to comply with the standard. In addition to the information required in 40 CFR Part 63.6(e)(3), the plan shall include: [40 CFR 63.1386(c)(1)]

 Procedures to determine and record the cause of the malfunction and the time the malfunction began and ended; [40 CFR 63.1386(c)(1)(i)]

 Corrective actions to be taken in the event of a malfunction of a control device or process modification, including procedures for recordin g the actions taken to correct the malfunction or minimize emissions; and [40 CFR 63.1386(c)(1)(ii)]

 A maintenance schedule for each control device and process modification that is consistent with the manufacturer's instructions and recommendations for routine and long-term maintenance. [40 CFR 63.1386(c)(1)(iii)]

c.) The owner or operator shall also keep records of each event as required by 40 CFR Part 63.10(b) and record and report if an action taken during a startup, shutdown, or malfunction is not consistent with the procedures in the plan as described in 40 CFR Part 63.10(e)(3)(iv). [40 CFR 63.1386(c)(2)]

d.) As required by 40 CFR Part 63.10(b), the owner or operator shall maintain files of all information (including all reports and notifications) required by 40 CFR 63 Subparts A and NNN. The owner or operator must retain each r ecord for at least 5 years followi ng the date of each occurrence, measurement, maintenance, correc tive action, report, or record. Th e most recent 2 years of records must be retained at the facility. The remaining 3 years of records may be retained off site. The owner or operator may retain records on microfilm, on a computer, on computer disks, on magnetic tape, or on microfiche; and the owner or operator may report required information on paper or on a labeled computer disk using commonly available and EPA- compatible computer software. [40 CFR 63.1386(d)(1)(i)-(iii)]

e.) In addition to the general records required by 40 CFR Part 63.10(b)(2), the owner or operator shall maintain records of the following information:Source ID# 2090010



### 37  DEP parameter value(s) used to monitor DEP performance, including any period when the value(s) deviated from the established limit(s), the date and time of the deviation, when corrective actions were initiated, the cause of the deviation, an explanation of the corrective actions taken, and when the cause of the deviation was corrected; [40 CFR 63.1386(d)(2)(ii)]

 Batch Wetting System parameter value(s) used to monitor Batch Wetting System performance, including any period when the value(s) deviated from the established limit(s), the date and time of the deviation, when corrective actions were initiated, the cause of the deviation, an explanation of the corrective actions taken, and when the cause of the deviation was corrected;

 Glass pull rate, including any period when the pull rate exceeded the average pull rate established during the performance test by more than 20 percent, the date and time of the exceedance, when corrective actions were in itiated, the cause of the exceedance, an explanation of the corrective actions taken, and when the cause of the exceedance was corrected. [40 CFR 63.1386(d)(2)(ix)]

f.) As required by 40 CFR Part 63.10(e)(3)(v), the owner or operator shall report semiannually if measured emissions are in excess of the applicab le standard or a monitored parameter deviates from the levels established during the performan ce test. The report shall contain the information specified in 40 CFR 63.10(e) (see 40 CFR 63.10(e)3(vi) for specific report items) as well as the additional records required by the recordkeeping requirements of 40 CFR 63.1386(d). When no deviations have occurred, the owner or operator shall submit a report stating that no excess emissions occurred during the reporting period. [40 CFR 63. 1386(e)]

(3) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19- 501(d)(1)]

Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and maintained on-site within 30 days of permit issuance to assure proper operation of the air pollution control equipment. [K.A.R. 28-19-501(d)(2)]

Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs of the control equipment, the action taken on such date, and any corrective action or preventative measures taken. [K.A.R. 28-19-501(d)(3)]

Section N – Wool Fiberglass Ma nufacturing MACT NNN – Lines

The following emission sources are subject to the requirements listed below:

Emission Source Description

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CE-J6CYCLONEB /

SV-04-18 / CE-J6WEPB / SV-04-18 / CE-J6CYCLONEC / SV-04-19 J6 forming controlled by cyclones and

a WEP

EU-J6OVEN / CE-J6CYCLONEOC / CE-J6HPAF001 / SV-10-06 / CEJ6HPAF002 / SV-10-06 / CE-J6CYCLONEOD / CE-J6HPAF003 / SV10-11 / CE-J6HPAF004 / SV-10-11 J6 curing oven controlled by cyclones

and HPAF

EU-J6COOLING / CE-J6CYCLONESS / CE-J6HPAF006 / SV-10-07 /

CE-J6SCRUBBER001 / SV-08-12 / CE-J6SCRUBBER002 / SV-09-10 J6 cooling section controlled by wet scrubbers, cyclone, and HPAF

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE-K 5CYCLONEC / CE-K5WEPC / SV04-13 K5 forming north controlled by cyclones and a WEP

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD / SV-04-15 /

CE-K5CYCLONEE / SV-04-12 / CE-K5CYCLONEF / SV-04-11 K5 forming south controlled by cyclones and a WEPSource ID# 2090010



### 38 EU-K5OVEN / CE-K5CYCLONEOC / CE-K5HPAF001 / SV-08-15 /

CE-K5HPAF002 / SV-08-15 / CE-K5CYCLONEOD / CE-K5HPAF003 /

SV-08-11 / CE-K5HPAF004 / SV-08-11 K5 curing oven controlled by cyclones

and HPAF

EU-K5COOLING / CE-K5CYCLONESS / CE-K5HPAF005 / SV-08-10 /

CE-K5HPAF006 / SV-08-10 / CE-K5SCRUBBER001 / SV-07-16 / CEK5SCRUBBER002 / SV-07-17 K5 cooling section controlled by wet scrubbers, cyclone, and HPAF

EU-70FORMING / CE-70CYCLONEA / SV-01-07 / CE-70CYCLONEB

/ CE-70WEPB / SV-01-08 / CE-7 0CYCLONEC / SV-01-09 / CE70CYCLONED / SV-01-10 70 forming controlled by cyclones and

a WEP

EU-70OVEN / CE-70CYCLONEOC / CE-70HPAF001 / SV-18-06 / CE70HPAF002 / SV-18-06 / CE-70CYCLONEOD / CE-70HPAF003 / SV17-06 / CE-70HPAF004 / SV-17-06 70 curing oven controlled by cyclones

and HPAF

EU-70COOLING / CE-70CYCLONESS / CE-70HPAF005 / SV-18-11 /

CE-J6HPAF006 / SV-18-11 / CE-7 0SCRUBBER001 / SV-17-08 / CE70SCRUBBER002 / SV-17-12 70 cooling section controlled by wet scrubbers, cyclone, and HPAF

(1) Limitation or Standard

Emissions of formaldehyde shall not exceed 1.2 lb of formaldehyde per ton of glass pulled for each existing rotary spin manufacturing line. (40 CFR 63.1382(a)(2)(i))

Monitoring:

a.) The owner or operator shall conduct a performa nce test to demonstrate compliance with the applicable emission limits in §63.1382(a)(2)(i). Compliance is demonstrated when the emission rate of the pollutant is equal to or less than th e applicable emission limit in §63.1382(a)(2)(i). The owner or operator shall conduct the performance test according to the procedures in 40 CFR 63, subpart A and 40 CFR Part 63.1385.

b.) The owner or operator must monitor all affected control equipment and processes according to the following requirements: [40 CFR 63.1383]

 Loss On Ignition (LOI) of the finished insulation product shall be tested using the alternative method described in the September 26, 2002 Donald Toensing approval letter every 8 hours. [40CFR63.1383(l)]

 Density of the finished insulation product shall be tested every 8 hours. [40CFR63.1383(l)]

 Water flow rate through the J6, K5 and 70 ovens’ charge and discharge end exhaust ducts and cyclonic separators which are located upstream of High Performance Air Filters (HPAF) shall be monitored continuously.

 Free formaldehyde content of each resin shipment received and used in the formulation of binder as indicated in each resin delivery’s Certificate of Analysis. [40CFR63.1383(j)]

 Formulation of each batch of binder that is us ed by monitoring the amount of resin and urea that is charged in a solution that is called “pre -mix”. Pre-mix is then used with water and other ingredients to formulate the binder. [40CFR63.1383(k)]

c.) The facility shall install, calibrate, maintain and operate monitoring devices on the J6, K5 and 70 lines that measure the following parameters: [40 CFR Part 63.1383]

 Glass pull rate measured by individual position cameras in the forming sections of the K5, J6, and 70 Lines. [40CFR63.1383(f)(1)]

 Oven HPAF system water flow meters.

d.) The owner or operator may change the control device and process operating parameter limits established during the initial performance tests if additional performance testing is conducted to verify that, at the new control device or process pa rameter levels, they comply with the applicable emission limits in 40 CFR Part 63.1382. The owner or operator shall conduct all additional performance tests according to the procedures in this part 63, subpart A and in 40 CFR Part 63.1384. [40 CFR Part 63.1383(m)]Source ID# 2090010



### 39 e.) The owner or operator must operate all affected control equipmen t and processes according to the operations, maintenance, and monitoring plan (required by 40 CFR 63.1383(a)) which includes the following requirements:

 The owner or operator must operate each oven HPAF system used to control formaldehyde emissions such that any 24-hour rolling average water flow rate in the HPAF system, as monitored once per shift, does not fall below the average established during the performance test as specified in 40 CFR Part 63.1384.

 The owner or operator must implement a Quality Improvement Plan (QIP) consistent with the compliance assurance monitoring provisions of 40 CFR part 64, subpart D when the oven HPAF water flow(s) is outside the limit(s) estab lished during the performance test as specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6-month block reporting period.

 The owner or operator must operate the oven HPAF systems such that the water flow(s) is not outside the limit(s) established during the pe rformance test as specified in 40 CFR Part 63.1384 for more than 10 percent of the total operating time in a 6-month block reporting period.

 The owner or operator must use a resin in the formulation of binder such that the freeformaldehyde content of the resin used do es not exceed the free-formaldehyde range contained in the specification for the resin used during the perfor mance test as specified in 40 CFR Part 63.1384. [40CFR63.1382(b)(9)]

 The owner or operator must use a binder formulation that does not vary from the specification and operating range established and used during the performance test as specified in 40 CFR Part 63.1384. For the purposes of this standard, adding or increasing the quantity of urea / lignin in the binder formulation does not constitute a change in the binder formulation. [40CFR63.1382(b)(10)]

Record Keeping and Monitoring:

a.) The owner or operator shall report the results of performance tests as part of the notification of compliance status required in 40 CFR Part 63.1386(a)(7). [40 CFR 63.10(d)(2)]

b.) The owner or operator shall develop and implement a written plan as described in 40 CFR Part 63.6(e)(3) that contains specific procedures to be followed for operating the J5, K5 and 70 Furnaces and maintaining these sources during peri ods of startup, shutdown, and malfunction and a program of corrective action for malfunctioning process modifications and control systems used to comply with the standard. In addition to the information required in 40 CFR Part 63.6(e)(3), the plan shall include: [40 CFR 63.1386(c)(1)]

 Procedures to determine and record the cause of the malfunction and the time the malfunction began and ended; [40 CFR 63.1386(c)(1)(i)]

 Corrective actions to be taken in the event of a malfunction of a control device or process modification, including procedures for recordin g the actions taken to correct the malfunction or minimize emissions; and [40 CFR 63.1386(c)(1)(ii)]

 A maintenance schedule for each control device and process modification that is consistent with the manufacturer's instructions and recommendations for routine and long-term maintenance. [40 CFR 63.1386(c)(1)(iii)]

c.) The owner or operator shall also keep records of each event as required by 40 CFR Part 63.10(b) and record and report if an action taken during a startup, shutdown, or malfunction is not consistent with the procedures in the plan as described in 40 CFR Part 63.10(e)(3)(iv). [40CFR63.1386(c)(2)]

d.) As required by 40 CFR Part 63.10(b), the owner or operator shall maintain files of all information (including all reports and notifications) required by 40 CFR 63 Subparts A and NNN. The owner or operator must retain each r ecord for at least 5 years followi ng the date of each occurrence, measurement, maintenance, correc tive action, report, or record. Th e most recent 2 years of records must be retained at the facility. The remaining 3 years of records may be retained off site. The owner or operator may retain records on microfilm, on a computer, on computer disks, on magnetic tape, or on microfiche; and the owner or operator may report required information on paper or on a labeled computer disk using commonly available and EPA- compatible computer software. [40 CFR 63.1386(d)(1)(i)-(iii)]Source ID# 2090010



### 40 e.) In addition to the general records required by 40 CFR Part 63.10(b)(2), the owner or operator shall maintain records of the following information:

 Oven HPAF System water flow rates, used to monitor performance of these systems, including any period when the value(s) deviated from the established limit(s), the date and time of the deviation, when corrective actions were initiated, the cause of the deviation, an explanation of the corrective actions taken, and when the cause of the deviation was corrected;

 Resin, Pre-mix, LOI and Density value(s), used to monitor process performance, including any period when the LOI value(s) deviated from the established limit(s), the date and time of the deviation, when corrective actions were initiated, the cause of the deviation, an explanation of the corrective actions taken, and when the cause of the deviation was corrected; 40 CFR 63.1386(d)(2)(v)

 Glass pull rate, including any period when th e pull rate exceeded the average pull rate established during the performance test by more than 20 percent, the date and time of the exceedance, when corrective actions were in itiated, the cause of the exceedance, an explanation of the corrective actions taken, and when the cause of the exceedance was corrected. [40CFR63.1386(d)(2)(ix)]

f.) As required by 40 CFR Part 63.10(e)(3)(v), the owner or operator shall report semiannually if measured emissions are in excess of the applicab le standard or a monitored parameter deviates from the levels established during the performan ce test. The report shall contain the information specified in 40 CFR 63.10(e) (see 40 CFR 63.10(e)3(vi) for specific report items) as well as the additional records required by the recordkeeping requirements of 40 CFR 63. 1386(d). When no deviations have occurred, the owner or operator shall submit a report stating that no excess emissions occurred during the reporting period. [40 CFR 63.1386(e)]

Section O – Miscellaneous Emission So urces Subject to Opacity Requirements

The following emission sources are subject to the requirements listed below:

Emission Source Description

IA-BATH001 Acid Bath

IA-DRYER001 Parts Dryer in Blower Shop

IA-OVEN001 Spinner Oven in Blower Shop

IA-BATH002 Apollo Fibe rizer and Ring Cleaner

IA-BAGGER001 K5 Line Automated EII Bagger

IA-BAGGER002 K5 Line Automated EII Bagger

IA-BAGGER003 K5 Line Automated EII Bagger

IA-BAGGER004 K5 Line Automated EII Bagger

IA-BAGGER005 K5 Line Automated EII Bagger

IA-BAGGER006 K5 Line Automated EII Bagger

IA-BAGGER007 K5 Line Automated EII Bagger

IA-BAGGER008 K5 Line Automated EII Bagger

IA-BAGGER009 K5 Line Automated EII Bagger

IA-BAGGER010 70 Line Automated EII Bagger

IA-BAGGER011 70 Line Automated EII Bagger

IA-BAGGER012 70 Line Automated EII Bagger

IA-BAGGER013 70 Line Automated EII Bagger

IA-BAGGER014 70 Line Automated EII Bagger

IA-BAGGER015 70 Line Automated EII Bagger

IA-BAGGER016 ULF Line Automated EII BaggerSource ID# 2090010



### 41 IA-BAGGER017 ULF Line Automated EII Bagger

IA-BAGGER018 J6 Line Automated EII Bagger

IA-BAGGER019 J6 Line Automated EII Bagger

IA-BAGGER020 J6 Line Automated EII Bagger

IA-BAGGER021 J6 Line Automated EII Bagger

IA-BAGGER022 Off Line Automated EII Bagger

IA-BAGGER-23 Off Line Automated EAST Bagger

IA-FORMFILL001 70 Line Form Fill Seal Machine

IA-FORMFILL002 70 Line Form Fill Seal Machine

IA-FORMFILL003 70 Line Form Fill Seal Machine

IA-FORMFILL004 70 Line Form Fill Seal Machine

IA-FORMFILL005 70 Line Form Fill Seal Machine

IA-BWTESTAREA Blowing Wool Test Area

IA-SILLSEALER Sill Sealer Operation

IA-PENCLONE001 West Recon Penclone

IA-PENCLONE002 West Recon Penclone

IA-PENCLONE003 East Recon Penclone

IA-PENCLONE004 East Recon Penclone

IA-PENCLONE005 East Recon Penclone

IA-PENCLONE006 East Recon Penclone

IA-PENCLONE007 East Recon Penclone

IA-HOTMELT001 K5 Hot Melt System

IA-HOTMELT002 K5 Nordson Hot Melt System

IA-HOTMELT003 70 Hot Melt System

IA-70BLUEINK 70 Line Blue Ink Printer

IA-J6BLUEINK J6 Line Blue Ink Printer

IA-K5BLUEINK K5 Line Blue Ink Printer

IA-70ROLLER 70 Line Roller Printer

IA-J6ROLLER J6 Line Roller Printer

IA-K5ROLLER K5 Line Roller Printer

IA-70BELTROLLUP 70 Line Belt Roll Up

IA-K5BELTROLLUP K5 Line Belt Roll Up

IA-70CHARGER 70 Batch Charger

IA-SBROOM Sand Blast Room

IA-SBMAINTSHP Sand Blaster in Furnace Hall by Maintenance Shop

IA-SBBLOWERSHP Sand Blaster Blower Shop

IA-RECLAIMHOPP Batch Reclaim Hopper

IA-BATCHDUMPSTER Bad Batch Dumpster

IA-AC Air Conditioning Units

IA-ENGINE001 330 HP Diesel Engine (No. 1 Process Cooling Water Emergency Pump – Outside, NE Powerhouse)

IA-ENGINE002 <25 HP Gasoline Engine (Resin R eactor Emergency Air Agitator – Resin Reactor Bldg, 2 nd Floor)

IA-NATGASENGINE 003 <250 HP Diesel Engine (70 Wind Cooling Emergency Fan – West of Chemical Tank Farm)

IA-ENGINE004 <250 HP Diesel Engine (Cullet Water Emergency Pump – North of Cullet Pond)Source ID# 2090010



### 42 IA-NATGASENGINE 005 <250 HP Nat’l Gas Engine (No. 1 Process Cooling Water Emergency Return Pump – East of Binder Room)

IA-ENGINE006 <250 HP Diesel Engine (K5 Wind Cooling Emergency Fan – North of K5 furnace, outside)

IA-NATGASENGINE 007 <250 HP Nat’l Gas Engine (J6 Wind Cooling Emergency Fan – East of Binder Room)

IA-NATGASENGINE 008 <250 HP Nat’l Gas Engine (J5 Wind Cooling Emergency Fan – East of Binder Room)

IA-NATGASENGINE 009 <250 HP Nat’l Gas Engine (K5 Comb Air Emergency Fan – Eastside of K5 N Forming Section)

IA-NATGASENGINE 010 <250 HP Nat’l Gas Engine (J5/J6 Comb Air Emergency Fan – NW of J5 Furnace, Can Floor)

IA-NATGASENGINE 011 <250 HP Nat’l Gas Engine (U3 Comb Air Emergency Fan – NE corner of U3 Forehearth)

IA-NATGASENGINE 012 <250 HP Nat’l Gas Engine (70 Comb Air Emergency Fan – NE corner of 70 Forehearth)

IA-NATGASENGINE 013 <250 HP Nat’l Gas Engine (Furnace Floor Instrument, Emergency Fan – NE

corner of K5 furn ace, Furnace Floor)

IA-CENTRISEP Centrifugal Force Separators

IA-SHAKERSCREEN Shaker Screens

IA-SCREWPRESS Dewatering Screw Presses

IA-TANK01 Water shed – No. 1 Red Water Tank (NW Corner), Tank #01

IA-TANK02 Water shed – K5 Wash Water Tank, Tank #02

IA-TANK03 Water Shed – 70 Wash Water Tank, Tank #03

IA-TANK04 Water shed – J6 Wash Water Tank (SE Corner), Tank #04

IA-TANK05 Water shed – Binder Make-up Tank (SW Corner), Tank #05

IA-TANK06 Water shed – Bird Water Tank, Tank #06

IA-TANK07 Water shed – Scrubber Water Tank, Tank #07

IA-TANK08 Water shed – Scrubber Water Surge, Underground, Tank #08

IA-TANK09 Water shed – Tank #09 (Not in use)

IA-TANK10 Water shed – Floor Sump Tank (NE corner), Tank #10

IA-TANK11 500 gal Gasoline Tank #11

IA-TANK12 500 gal Diesel Tank #12

IA-TANK13 500 gal Kerosene Tank #13

IA-TANK14 30,000 gal Asphalt Storage Tank #14

IA-TANK15 60 gal Lube Tank in Maintenance Shop

IA-TANK16 60 gal Lube Tank in Maintenance Shop

IA-TANK17 60 gal Lube Tank in Maintenance Shop

IA-TANK18 60 gal Lube Tank in Maintenance Shop

IA-TANK19 60 gal Lube Tank in Maintenance Shop

IA-TANK20 60 gal Lube Tank in Maintenance Shop

IA-TANK21 60 gal Lube Tank in Maintenance Shop

IA-TANK22 60 gal Lube Tank in Maintenance Shop

IA-TANK23 60 gal Lube Tank in Powerhouse

IA-TANK24 60 gal Lube Tank in Powerhouse

IA-TANK25 60 gal Lube Tank in Powerhouse

IA-TANK26 60 gal Lube Tank in Powerhouse

IA-TANK27 60 gal Lube Tank in Batch House

IA-TANK28 60 gal Lube Tank in Batch HouseSource ID# 2090010



### 43 IA-TANK29 60 gal Lube Tank in Batch House

IA-TANK30 60 gal Lube Tank in Batch House

IA-TANK40 15,000 gal Lignin Tank #40

IA-TANK41 15,000 gal Lignin Tank #41

IA-TANK42 16,500 gal Resin Tank #42

IA-TANK43 2,500 gal Silane Tank #43

IA-TANK44 16,000 gal Spray Oil Tank #44

IA-TANK45 16,000 gal Urea Tank #45

IA-TANK46 16,000 gal Mineral Oil #46

IA-TANK47 11,000 gal Urea Dissolver Tank #47

IA-TANK48 11,500 gal Oil Tank #48 (Not in use)

IA-TANK49 / SV-R-40 / SV-R-41 15,000 gal Tank #49 (Not in use)

IA-REACTOR 14,500 gal Tank #50 (not in use)

IA-TANK51 8,000 gal Red Ink Tank #51

IA-TANK53 5,250 gal Tank #53 (Not in use)

IA-TANK54 Tank #54 (Not in use)

IA-TANK55 115,000 gal. Storag e Tank (Abandoned in place)

IA-TANK56 750,000 gal. Storag e Tank (Abandoned in place)

(1) Limitation or Standard

Opacity of visible emissions shall not exceed 20% exce pt as provided in K.A.R. 28-19-11. [K.A.R. 28-19- 650(b)]

Monitoring

Due to potentially very low visible emissions, no monito ring is required at the time of permit issuance. If the operation changes such that the visible emissions ar e no longer very low, the owner or operator shall comply with the requirements stated in the “Opacity Monitoring” section.

Record Keeping and Reporting

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for

this limitation.

Since qualitative assessments / Method 9 evaluations or any other reporting requirements are required in

the Applicable Requirements Section of this permit, the facility is required to submit a semi-annual report every six months. Refer to the Testing, Monitoring, Record Keeping and Reporting Section of this permit for the submittal dates of these reports.Source ID# 2090010



### 44 Stack/Vent Opacity Summary

Stack Vent ID Emission Source ID No. Source Opacity Requirement

SV-03-02 EU-J5BATCH 20%

SV-03-01 20%

SV-03-21 EU-J5FURNACE 20%

SV-04-17 20%

SV-04-18 20%

SV-04-19 EU-J6FORMING

20%

SV-10-06 20%

SV-10-11 EU-J6OVEN 20%

SV-10-07 20%

SV-08-12 20%

SV-09-10 EU-J6COOLING

20%

SV-10-03 EU-J6ASPHALTAPP , EU-J6FLEXPRINTER 20%*

SV-03-26 EU-K5BATCH 20%

SV-03-25 20%

SV-03-24 EU-K5FURNACE 20%

SV-04-16 20%

SV-04-14 20%

SV-04-13 EU-K5FORMINGN

20%

SV-04-15 20%

SV-04-12 20%

SV-04-11 EU-K5FORMINGS

20%

SV-08-11 20%

SV-08-15 EU-K5OVEN 20%

SV-08-10 20%

SV-07-16 20%

SV-07-17 EU-K5COOLING

20%

SV-06-08 EU-K5ASPHALTAPP, EU-K5FLEXPRINTER 20%*

SV-31-73A EU-70BATCH 20%

SV-01-03 20%

SV-01-04 EU-70FURNACE 20%

SV-01-07 20%

SV-01-08 20%

SV-01-09 20%

SV-01-10 EU-70FORMING

20%

SV-18-06 20%

SV-17-06 EU-70OVEN 20%

SV-18-11 20%

SV-17-08 20%

SV-17-12 EU-70COOLING

20%

SV-17-14 EU-70ASPHALTAPP, EU-70FLEXPRINTER 20%*

SV-02-03 EU-BINDERROOM 20%

SV-M-09 EU-BURN OFF OVEN 20%

SV-P-22 EU-BOILER001 20%***Source ID# 2090010



### 45 SV-P-25 EU-BOILER002 20%***

SV-B-01 EU-BATCHHOUSE1 20%

SV-B-02 EU-BATCHHOUSE2A 20%

SV-B-03 EU-BATCHHOUSE2B 20%

SV-B-04 EU-BATCHHOUSE3 20%

SV-B-05 EU-BATCHHOUSE4 20%

SV-B-06 EU-BATCHHOUSE5A 20%

SV-B-07 EU-BATCHHOUSE5B 20%

SV-B-08 EU-BATCHHOUSE6 20%

SV-B-09 EU-BATCHHOUSE7A 20%

SV-B-10 EU-BATCHHOUSE7B 20%

SV-B-11 EU-BATCHHOUSE8 20%

SV-B-13 EU-BATCHHOUSE9 20%

SV-B-20 EU- BATCHHOUSEUL 20%

SV-B-21 EU- BATCHHOUSEMX 20%

SV-03-34 EU-ULFFORMING, EU-ULFFAB &

PACKAGING 20%

SV-03-35 EU-ULF CONDITIONING 20%

SV-31-10 IA-BATH001 20%

SV-31-12 IA-DRYER001 20%

SV-31-15 IA-OVEN001 20%

SV-15-20 IA-HEATER 20%

SV-M-10A IA-SBBLOWERSHP 20%

SV-P-55 IA-ENGINE001 20%

SV-31-74 IA-NATGASENGINE 003 20%***

SV-WS-40 IA-ENGINE004 20%

SV-31-34 IA-NATGASENGINE 005 20%***

SV-M-17 IA-TANK11 20%

SV-M-15 IA-TANK12 20%

SV-M-16 IA-TANK13 20%

SV-M-13 IA-TANK14 20%

SV-R-15 IA-TANK40 & IA-TANK41 20%**

SV-R-33A IA-TANK42 20%

SV-R-33 IA-TANK43 20%

SV-R-35 IA-TANK44 20%

SV-R-36 IA-TANK45 20%

SV-R-37 IA-TANK46 20%

SV-R-38 IA-TANK47 20%

SV-R-39 IA-TANK48 20%

SV-R-40 20%

SV-R-41 IA-TANK49 20%

SV-R-15 IA-REACTOR 20%

SV-R-32 IA-TANK51 20%

SV-R-21 IA-TANK53 20%

* When a stack/vent receives emissions from more than one emission source having different opacity limitations, the limitation for the observed opacity from this stack equal to the most stringent op acity limitation that applies to the emission sources which emit to that stack/vent and are in operation at the time of the observation. ** Presumed to be in compliance when burning Natural Gas *** Presumed to be in complianceSource ID# 2090010



### 46 Facility-wide Applicable Requirements

The permittee shall comply with the following when required by the relevant regulation.

K.A.R. 28-19-30 through K.A.R. 28-19-32. Emission Limitations (Indirect Heating Equipment):

The permittee shall comply with the requirements of K.A. R. 28-19-30 through K.A.R. 28-19-32. These regulations apply to installations in which fuel is burned for the primary purpose of producing steam, hot water, or hot air or other indirect heating of liquids, gases, or solids and, in the course of doing so, the products of combustion do not come into contact with process materials.

K.A.R. 28-19-55 through K.A.R. 28-19-58. Emergency Episode Plans:

The permittee shall comply with the requirements of K.A.R. 28-19-55 through K.A.R. 28-19-58, Emergency Episode Plans, and shall maintain on-s ite an emergency episode plan if KDHE requires an emergency episode plan be developed pursuant to K.A.R. 28-19-58.

K.A.R. 28-19-202. Annual Emissions Fee:

The owner or operator of a permitted emissions unit or stati onary source is required to pay fees to the permitting authority consistent with the fee schedule set out in the regulations pursuant to K.A.R. 28-19-202.

K.A.R. 28-19-210. Calculation of Actual Emissions:

The following applies to emission control equipment not otherwise addressed in this permit:

If the owner or operator uses air emission control equipmen t, not otherwise addressed in this permit, to calculate actual emissions, the air emission control equipment sha ll be maintained in accordan ce with the manufacturer’s recommendation. The owner or operator shall keep a writte n log recording the date and type of action taken when performing preventive or other maintenance on the air emission control equipment.

K.A.R. 28-19-517. Annual Emissions Inventory:

The owner or operator shall submit all operating or relevant information to estimate emissions for the preceding year to Kansas Department of Health & Environment (KDHE). This information shall be submitted before June 1 of each year and shall be su bmitted on forms provide d or approved by KDHE.

K.A.R. 28-19-645. Open Burning:

The permittee is prohibited from conducting open burning, except as allowed by K.A.R. 28-19-647, and K.A.R. 28-

19-648.

K.A.R. 28-19-735 as adopted by reference 40 CFR Part 61, Subpart A and Subpart M, National Emission Standard

for Asbestos:

The permittee shall comply with the National Emission Standard for Hazardous Air Pollutants (NESHAP) 40 CFR Part 61, Subpart A, General Provisions and Subpart M, National Emission Standard for Asbestos, adopted by K.A.R. 28-19-735, and K.A.R. 28-50-1 et seq . when conducting any renovation or demolition activities at the facility.

40 CFR Part 68. Chemical Accident Prevention Provisions:

Chemical Accident Prevention Provisions, 40 CFR Part 68, is applicable to an owner or operator of a stationary source that has more than a threshold quantity of a regulated substance in a process, as determined under 40 CFR

68.115.

40 CFR Part 82. Protection of Stratospheric Ozone:

The permittee shall comply with 40 CFR Part 82, Protection of Stratospheric Ozone. Affected controlled substances include, but are not limited to, chlorfluorocarbons, hydrochlorofluorocarbon refrigerants, halons, carbonSource ID# 2090010



### 47 tetrachloride, and methyl chloroform (specific affected co ntrolled substances are listed in 40 CFR Part 82, Subpart A, appendices A (Class I) and B (Class II)).

The following subparts and sections of 40 CFR Part 82 are conditions of this permit:

Subpart A - Production and Consumption Controls Subpart B - Servicing of Motor Vehicle Air Conditioners Subpart E - Labeling of Products Using Ozone-Depleting Substances: Section; 82.106 Warnin g statement requirements 82.108 Placement of warning statement 82.110 Form of label bearing warning statement 82.112 Removal of label bearing warning statement Subpart F – Recycling and Emissions Reduction: Section; 82.156 Required practices 82.158 Standards for recycling and recovery equipment

82.161 Technician certification 82.166 Reporting and record keeping requirements Subpart G – Significant New Alternative Policy Program

Opacity Monitoring

Facilities are required to perform qualitative opacity assessment s as identified in the applicable requirements section of this permit. Qualitative opacity assessments shall be conducted for processes or other operations which are subject to an opacity standard and which are operating ex cept those sources equipped with a Continuous Opacity Monitoring System (COMS).

The person responsible for making qualitative opacity assessments must be knowledgeable about the effects on visibility of emissions caused by background contrast, ambient lighting, observer position relative to lighting, wind, and the presence of uncombined water.

The records kept of qualitative opacity assessments shall include the time and date assessment occurred, whether emissions appeared normal, a description of the emission point from which any unusual emissions emanated, steps taken to correct any abnormal emissions and the name of the person conducting the assessment plus information required under the Testing, Monitoring, Record Keeping, and Reporting section of this permit.

1. For each emission point, qualitative opacity assessments shall occur at least once per calendar month except as described below, with at least one week between qualifyi ng readings. For each emission point from which visible emissions are observed during normal operations which appear to exceed the relevant standard, assessments shall occur at the frequency specified in paragraph 2

below.

2. For each emission point from which visible emissions appear to have exceeded the relevant standard during normal operations, qualitative op acity assessments must occur at least once each day for a period of ten consecutive operating days. The ten day period shall commence the first operating day after the perceived exceedance occurs. If an exceedance appears to occur during the ten consecutive day assessment period, a new ten consecutive assessment day period shall commence. After a ten operating day assessment period has been completed without an exceedance appearing to have been observed, asse ssments shall occur at the frequency specified in paragraph 1.

Perceived exceedances of opacity standards in paragraphs one and two are not considered to be deviations subject to reporting in accordance with the Reporting of Deviations from Permit Terms portion of this permit.

Some emission points subject to opacity requirements may be identified as not requiring monitoring due to “potentially very low visible emissions”, such as heaters burning refinery gas at refineries, degreasing operations, painting operations which filter particulate emissions, non-heat set printing operations, other non-heat set evaporative VOC sources, petroleum product storage tanks, glycol dehydrators and sources which are vented inside a building which is usually occupied may be presumed to be in compliance with any opacity limit of 20% or greater. Burners in indirect heating applicati ons, space heaters, turbines, internal combustion engines or boilers may be presumed to be in compliance with any opacity limit of 20% or greater when burning natural gas or propane/LPG.Source ID# 2090010



### 48 Opacity increases as particulate content of emissions increase. The particulate content of emissions from burning natural gas or propane/LPG is small and the particulate cont ent of emissions from the evaporation of volatile organic compounds is zero. Particulate emissions inside an occupied building must be small to protect the health of the occupants. The possibility of emissions from these type s of sources exceeding an opacity of 20% is therefore “potentially very low”.

If an operation in one of the above cat egories changes such that visible emi ssions are no longer “very low”, the owner or operator shall apply for the appropriate permit or approval in accordance with K.A.R. 28-19-300 and commence appropriate qualitative opacity assessments pursuant to the above schedule. If a permit or approval is not required by K.A.R. 28-19-300, the owner or operator sha ll notify the DAQ and the KDHE within thirty days of the change in operations and commence appropriate qualitative opacity assessments pursuant to the above schedule.

Requirements Which Will Become App licable During the Permit Term

The owner or operator, in accordance with the provisions of K.A.R. 28-19-511(b)(16)(C)(ii) and K.A.R. 28-19- 512(a)(23) shall comply in a timely manner with those ap plicable requirements that be come effective during the permit term, unless a detailed schedule is expressly required by the applicable requirement.

40 CFR Part 63, Subpart DDDDD, National Emission Standards for Hazardous Air Pollutants for

Industrial/Commercial/Institutional Boilers and Process Heaters. This standa rd was scheduled for proposal in August 2002 and promulgation in November of 2003.

Permit Shield

Compliance with the conditions of this permit shall constitute compliance with the applicable requirements of the Kansas air quality program as of the date of permit issuance. This shield applies only to:

a. applicable requirements included, and specifically identified in the permit;

b. applicable requirements that the DAQ or the K DHE has specifically identified in writing as not being applicable to the emissions unit or stationary sources and the determination or a concise summary thereof is included in this permit.

Nothing in this permit shall alter or effect:

a. the liability of a permittee for any violation of an applicable requirement occurring prior to or at the time of issuance of this permit;

b. U.S. EPA’s ability to obtain information un der Section 114 of the Clean Air Act; or

c. the provisions of Section 303, Emergency orders, of the Clean Air Act, including the authority of the administrator of the U.S. EPA under that section of the air pollution emergency provisions of the Kansas air quality program regulation, K.A.R. 28-19-55 through 28-19-58.

d. The applicable requirements of the acid rain progra m, consistent with section 408(a) of the Act.

Testing, Monitoring, Record keeping, and Reporting:

Testing, monitoring, record keeping, and reporting requir ements sufficient to assure compliance with the terms and conditions of the permit are required.

In addition to any monitoring, record keeping, or reporting requirement contained in the Applicable Requirements section of this permit, monitoring and reporting may be required under the provisions of K.A.R. 28-19-12, “Measurement of emissions,” or as required by any other provision of the federal Clean Air Act.

Records to support all monitoring and copies of all reports required by the permit must be maintained for a period of at least five years from the date of the activity. Summary reports of any routine, continuous, or periodic monitoring

must be submitted at six-month interv als. The initial Title V semi-annual repo rt shall be submitted by July 31, 2005 for the operating period from permit issuance to June 30, 2005. Subsequent Title V semi-annual reports shall be submitted 30 days after each six month operating period for th e duration of the permit. All instances of deviations from permit requirements, including perceived opacity exceedances, sh all be clearly identified in the report.

Submission of quarterly or semi-annual reports required by any applicable requir ement which duplicate the reporting required in the previous paragraph will satisfy the reporting requirements of the previous paragraph if noted on the submitted report.Source ID# 2090010



### 49 Records of required monitoring shall include:

a. the date, place, and time of sampling or measurement;

b. the date or dates analyses were performed;

c. the company or entity which performed the analyses;

d. the analytical techniques or methods used;

e. the result of the analyses; and

f. the operating conditions that existed at the time of sampling or measurement.

Reporting of Deviations from Permit Terms

Unless a different time period is specified in this permit, deviations from the requirements of this permit shall be reported to the DAQ and the KDHE as follows:

a. Deviations which result in emissions exceeding th ose allowed in this permit shall be reported the next business day following the discovery of the release, with follow-up written notice within five business days following discovery of the release. The report shall include the probable cause of such deviations, and any corrective ac tion or preventive measures taken.

b. Deviations which do not result in emissions exceeding those allowed in this permit shall be reported in writing within 10 business days following discovery of the deviation.

c. Quarterly excess emissions reported as required under 40 CFR 60.45(g) shall not be considered deviations under this part.

Oral notifications may be made to the air quality representative of the DAQ in Kansas City or to the KDHE central office in Topeka. Written notifications shall be made to the DAQ office with a copy to the KDHE central office.

General Provisions

1. K.A.R. 28-19-11. Exceptions Due to Breakdowns or Scheduled Maintenance.

a. Abnormal operating conditions re sulting from malfunctio n breakdown, or necessary repairs to control or processing equipment and appurten ances which cause emissions in excess of the limitations specified at K.A.R. 28-19-20, K.A.R. 28-19-30 through 28-19-32, K.A.R. 28-19- 501(d) and K.A.R. 28-19-650, shall not be deemed violations provided that:

i. The person responsible for the operation of the emission source notifies the DAQ of the occurrence and nature of such malfunctions, brea kdown, or repairs, in writing, within ten days of noted occurrence.

ii. The number of occurrences of such brea kdowns is not deemed excessive by the DAQ and appropriate reasonable action is taken to initiate and complete any necessary repairs and place the equipment back in oper ation as quickly as possible.

b. Emissions in excess of the limitations speci fied at K.A.R. 28-19-20, K.A.R. 28-19-30 through K.A.R. 28-19-32, K.A.R. 28-19-501(d) and K.A.R. 28-19-650 resulting from scheduled maintenance of control equipment and appurtenances will be permitted only on the basis of prior approval by the DAQ and upon demonstration that such maintenance cannot be accomplished by maximum reasonable effort, including off-shift labor where required, during periods of shutdown of any related equipment.

c. Excessive contaminant emission from fuel burning equipment used for indirect heating purposes resulting from fuel or load changes, start up, so ot blowing, cleaning of fires, and rapping of precipitators will not be deemed violations of Kansas air quality program regulations provided thatSource ID# 2090010



### 50 they do not exceed a period or periods aggregating more than five (5) minutes during any consecutive one (1) hour period. Provided, however, that where the operator of such equipment can demonstrate to the satisfaction of the departme nt that any such specifi c operational procedures will require that the allowable time period for excessive emissions be extended beyond five (5) minutes during any one hour, the department may authorize, upon request of the operator, an adjusted time schedule for permitting such excessive emissions. Such authorization shall require that visible emissions not exceed an opacity of 60 percent: and shall specify an appropriate time and daily frequency schedule for such excessive emissions.

2. K.A.R. 28-19-752a. Hazardous Air Pollutants; Lim itations Applicable to Construction of New Major Sources or Reconstruction of Existing Major Sources

This regulation shall continue in effect for an emi ssions unit or stationary source until a standard has been promulgated which is applicable to such source pursuant to section 112(d) of the federal Clean Air Act.

This regulation shall apply whenever construction of a new major source or reconstruction of an existing major source of hazardous ai r pollutants is proposed.

3. K.A.R. 28-19-753., Hazardous Air Pollutants; Limita tions Applicable to Sources for Which the U.S.EPA

Fails to Meet Certain Deadlines

This regulation shall be applicable to a source only if the U.S. EPA fails to promulgate an emission standard for the subcategory applicab le to the source within the time frame scheduled by the U.S. EPA at

the most recent revision of 58 Federal Register 63941.

The Federal 112(j) rule (promulgated on May 20, 1994) has been amended. A direct final rule, published in Federal Register on April 16, 1999, delays the permit application deadline for 7-year source categories listed in the regulatory schedule until December 15, 1 999. The previous deadline was May 15, 1999, which was 18 months after the original November 15, 1997, promulgation date for 7-year MACTs.

An amendment to the federal 112(j) rule was publishe d in the Federal Register on April 5, 2002. The amended rule revised the Federal 112(j) rule to create a two part air toxic control permit application process. Part 1 air toxic control permit applications were due by May 15, 2002, from all major sources in source categories for which EPA failed to issue national emissions control standards. Part 2 air toxic control permit applications will be due within 24 months after the Part 1 application, or May 15, 2004.

The deadline for the 10-year MACTs was May 15, 2002, which was 18 months after the original November 15, 2000, promulgation date for the 10-year MACTs.

Another amendment to the Federal 112(j) rule was published in the Federal Register on May 30, 2003. This rule amendment established a new schedule with a specific deadline for submittal of all Part 2 applications for all effected sources in a given category or subcategory. These deadlines are now 60 days after each respective scheduled promulgation date. Table 1 to Subpart B of Part 63, in the new amendments, lists all of the 112(j) Part 2 application due dates.

4. Permit Term and Renewal

The term of this permit is five years, unless otherwise stated in this permit. Th is permit will expire March 21, 2010. A complete application, as defined in K.A.R. 28-19-518, and any applicable fee, must be submitted to the DAQ not less than six months and not more than 18 months prior to the expiration date. This operating permit shall not expire on the expiration date if a complete and timely application has been filed with the DAQ.

5. Severability

The provisions of this permit are severable, and if any portion of this permit, or the application of any provision of this permit to any circumstance, is held invalid, the application of such provision to other circumstance, and the remainder of this permit, shall not be affected thereby.Source ID# 2090010



### 51 6. Property Rights

This permit does not convey any property rights of any sort or any exclusive privilege.

7. Compliance

The owner or operator shall comply with all conditions of the permit and shall continue to comply with applicable requirements with which the owner or operator is in compliance. Any permit noncompliance shall constitute a violation of the Kansas Air Quality Act and shall be grounds for enforcement action, for permit revocation or amendment, or for denial of a permit renewal application. All permit terms and conditions are federally enforceable.

It shall not be a defense for a permittee in an enforcement action to contend that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of the permit.

This permit may contain provisions which require that specific test methods, monitoring, or record keeping be used as a demonstration of compliance with permit limits. On February 24, 1997, the U.S. EPA promulgated revisions to the following federal regulations: 40 CFR Part 51.212, 40 CFR Part 52, Sec. 52.12, 40 CFR Part 52, Sec. 52.30, 40 CFR Part 60, Sec. 60.11and 40 CRF Part 61, Sec. 61.12, that allow the use of credible evidence to establish compliance with applicable requirements. At the issuance of this permit, the State of Kansas has inco rporated these provisions in its air quality regulations K.A.R. 28-19- 212(d), K.A.R. 28-19-350, K.A.R. 28-19-720 and K.A.R. 28-19-735.

8. Compliance Certifications

The permittee shall annually submit to the Air Operating Permit and Compliance Section of the KDHE, the Department of Air Quality, and a copy to the Air Permitting and Compliance Branch of the U.S. EPA, Region 7, a certification of compliance (Form CR-02, "Annual Certification"). The due date of the certification is January 31 of each year, beginning Ja nuary 31, 2006 for the period from permit issuance date to December 31, 2005. For subsequent years, the certifica tion period shall be from January 1 st through

December 31 st of each year, with the certifi cation due the following January 31 st

.

The certification shall include the permit term or cond ition that is the basis of the certification; the current compliance status; whether compliance was continuous or intermittent; the method or methods used for determining the compliance, currently and over the reporting period; and such other facts as KDHE may require to determine the compliance status of the so urce. The certification sh all state that, based on information and belief formed after reasonable inquiry , the statements and information in the certification are true, accurate, and complete.

9. Emergency

a. An “emergency” means any situation arising from sudden and reasonably unforeseeable events beyond the control of the source, including acts of God, which situation requires immediate corrective action to restore normal operation, an d that causes the source to exceed a technologybased emission limitation under this permit, due to unavoidable increases in emissions attributable to the emergency. An emergency shall not in clude noncompliance to th e extent caused by improperly designed equipment, lack of preventative maintenance, careless or improper operation

or operator error.
b. An emergency shall constitute an affirmative defense to an action brought for noncompliance with such technology-based emission limitation if th e conditions of paragraph (c) below are met.

c. The affirmative defense of emergency shall be demonstrated through properly signed, contemporaneous operating logs or relevant evidence that:

i- An emergency occurred and that the permit tee can identify the cause or causes of the

emergency; ii- The permitted facility was at the time being properly operated;

iii- During the period of the emergency the permittee took all reasonable steps to minimize

levels of emissions that exceeded the emissi on standards or other requirements in the permit; and

iv- The permittee submitted notice of the emergency, containing a description of the emergency, any steps taken to mitigate emissions, and corrective actions taken, to DAQSource ID# 2090010



### 52 within two working days of the time when emission limitations were exceeded due to the

emergency. d. In any enforcement proceeding, the permittee seek ing to establish the occurrence of an emergency shall have the burden of proof.

e. These emergency provisions are in addition to any emergency or upset provisions contained in any applicable requirement. Whenev er these emergency provisions co nflict with the provisions of K.A.R. 28-19-11, these emergency provisions shall control.

10. Inspection and Entry

Upon presentation of credentials an d other documents as may be required by law, representatives of DAQ or KDHE (including authorized contractors of KDHE) shall be allowed by the permittee to:

a. Enter upon the premises where a regulated facility or activity is located or conducted or where records are kept under conditions of this document;

b. Have access to and copies of, at reasonable times, any records that must be kept under conditions of this document;

c. Inspect at reasonable times, any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this document; and

d. As authorized by the Kansas Air Quality Act, samp le or monitor at reasonable times substances or parameters for the purpose of assuring compliance with the permit or applicable requirements.

11. Permit Amendment, Modification or Reopening, and Changes Not Requiring a Permit Action

a. The permit may be modified, revoked, reopened, reis sued, or terminated for cause. The filing of a request by the permittee for a permit modification, revocation, re-issuance, or termination, or of a notification of planned changes or anticipated noncompliance does not stay any permit condition.

b. The permitting authority will reopen and revise or revoke this permit as necessary to remedy

deficiencies in the fo llowing circumstances:

i. Additional requirements under the Clean Air Act become applicable to the source category three or more years prior to the expira tion date of this permit. Such a reopening shall be completed no later than 18 months after promulgation of the applicable requirement. No such reopening is required if the effective date of the requirement is later than the expiration date of this permit.

ii. The DAQ determines that this permit contai ns a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of this permit.

iii. The DAQ determines that it is necessary to revise or revoke this permit in order to assure compliance with applicable requirements.

c. This document is subject to periodic review and amending as deemed necessary to fulfill the intent and purpose of the Kansas Air Quality Statutes and the Kansas Air Quality Regulations.

d. No permit revision shall be required under any approved economic incentives, pollution prevention incentives, marketable permits, emissions trading, and other similar programs or processes for changes that are provided for in the permit.

12. Duty to Provide Information

Unless a different time frame is specified in this permit, the permittee shall furnish to the DAQ any information that the DAQ may request in writing within sixty (60) days of the request, unless the DAQ specifies another time period. S ubmittal of confidential business info rmation must be in accordance with KDHE procedures.

13. Duty to Supplement

The permittee, upon becoming aware that any relevant facts were omitted or incorrect information was submitted in any information submittal, shall promptly submit such supplementary facts or corrected

information.Source ID# 2090010



### 53 14. Other Permits and Approvals; Applicability

a. A construction permit or approval must be obtained from the DAQ or the KDHE prior to commencing any construction or modification of equipment or processes that results in potential emission increases equal to or greater than th e thresholds specified at K.A.R. 28-19-300.

b. This document does not relieve the permittee of the obligation to obtain other approvals, permits, licenses, or documents of sanction, that may be required by other federal, state or local government agencies.

15. Submissions

The annual certification shall be certified by a responsibl e official. This certifica tion shall state that, based

on the information and belief formed after reasonable inquiry, the statements and information in the certification are true, accurate and comple te. This certification shall be subm itted with original signatures.

All reports, notifications, information, or other correspondence concerning compliance issues (including submission of the Annual Certification Form CR-02) shall be submitted to:

Unified Gov’t of WyCo/KCK Health Department Department of Air Quality

619 Ann Avenue Kansas City, Kansas 66101 (913) 573-6700 and Air Operating, Construction & Compliance Section

Bureau of Air and Radiation Kansas Department of Health and Environment

1000 SW Jackson Topeka, KS 66612-1366 (785) 296-1550

A copy of each Annual Certification Form CR-02 shall be submitted to each of the

addresses above and:

Kansas Compliance Officer Air Permitting and Compliance Branch U.S. EPA, Region 7

901 N. 5 th Avenue Kansas City, KS 66101

Authorizing Signature

Permit Engineer

Andrew Beard, E.I.T. Environmental Project Engineer Department of Air Quality Date Signed

c: KDHE, Bureau of Air and Radiation Department of Air Quality, Bruce Andersen, Director

O-0323

### 54 Attachment A

Site DiagramSource ID# 2090010



### 55 Attachment B

LIST OF ACRONYMS and SYMBOLS

ACRONYM or SYMBOL DESCRIPTION

< less than

> greater than

Acfm actual cubic feet per minute

AP-42 U.S. EPA publication of emission factors

BACT Best Available C ontrol Technology

BAR Bureau of Air and Radiation

Btu British thermal unit

CAA Federal Clean Air Act

CAAA Clean Air Act Amendments of 1990

CAS Chemical Abstract Service

CDE Control Device Efficiency

CEM Continuous Emission Monitor

CFC Chlorofluorocarbon

Cfm cubic feet per minute

CFR Code of Federal Regulations

CMS Continuous Monitoring System

CO Carbon Monoxide

COM Continuous Opacity Monitor

DAQ Department of Air Quality (Unified Government of Wyandotte County/Kansas City, KS; Public Health Department)

Dscf dry standard cubic feet

Dscm dry standard cubic meters

EG Emission Guideline

EPA Environmental Protection Agency

EU Emission Unit

FGR Flue Gas Recirculation

G Gram

GOP General Operating PermitSource ID# 2090010



### 56 ACRONYM or SYMBOL DESCRIPTION
gph Gallons per hour

gpm Gallons per minute

gr Grains

HAP Hazardous Air Pollutant

HC Hydrocarbon

hp Horsepower

KDHE Kansas Department of Health and Environment

HON Hazardous Organic NESHAP

IA Insignificant Activity

K.A.R. Kansas Administrative Regulation

K.S.A. Kansas Statutes Annotated

kW Kilowatt

LAER Lowest Achievable Emission Rate

MACT Maximum Achievable Control Technology

MBtu Thousand Btu

Mg Megagrams

MMBtu Million Btu

MON Miscellaneous Organic NESHAP

MSDS Material Safety Data Sheet

MVAC Motor Vehicle Air Conditioner

MWC Municipal Waste Combustor

N/A Not Applicable

NAAQS

NAICS National Ambient Air Quality Standards
North American Industry Classification System

NESHAP National Emission Standards for Hazardous Air Pollutants

NMOC Non-Methane Organic Compound

NO X 

### Nitrogen Oxides

NSPS New Source Performance Standard

NSR New Source Review

OAQPS Office of Air Quality Planning and StandardsSource ID# 2090010



### 57 ACRONYM or SYMBOL DESCRIPTION

P2 Pollution Prevention

PAL Plant wide Applicability Limitation

PM Particulate Matter

PM 2.5 

### PM with an aerodynamic diameter of less than or equal to 2.5

microns

PM 10 

### PM with an aerodynamic diameter of less than or equal to 10

microns

PCD Pollution Control Device

Ppmv parts per million, volumetric basis

Ppmw parts per million, weight basis

PSD Prevention of Significant Deterioration

Psia Pounds per square inch, absolute

Psig Pounds per square inch, gage

PTE Potential to Emit

QA/QC plan Quality Assurance/Quality Control plan

RACT Reasonable Availabl e Control Technology

RMP Risk Management Plan

SIC Standard Industrial Classification
SIP State Implementation Plan

SOx Oxides of Sulfur

SOCMI Synthetic Organic Chemi cal Manufacturing Industry

STP Standard Temperature and Pressure

SV Stack Vent

TOC Total Organic Carbon

Tph tons per hour

tpy tons per year

T-R Transformer Rectifier

TRS Total Reduced Sulfur

TSP Total Suspended Particulate

U.S. EPA United States Environmental Protection Agency

VOC Volatile Organic CompoundSource ID# 2090010



### 58 ACRONYM or SYMBOL DESCRIPTION

VOL Volatile Organic Liquid

WCHD Wyandotte County Health Department

WYCO/KCK Health Department Wyandotte County/Kansas City, Kansas Health Department