5 A

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APPENDIX 5A. ADDITIONAL ENGINEERING ANALYSIS RESULTS

TABLE OF CONTENTS

5A.1 INTRODUCTION

................................ ................................ ................................ ... 1

LIST OF TABLES

Table 5A.1 Engineering Design Lines (DLs) and Representative Units for Analysis

...... 2

LIST OF FIGURES

Figure 5A.1 Plot of Manufacturer Selling Price and Core Losses for Design Line 1

....... 3 Figure 5A.2 Plot of Manufacturer Selling Price and Core Losses for Design Line 2

....... 3 Figure 5A.3 Plot of Manufacturer Selling Price and Core Losses for Design Line 3

....... 4 Figure 5A.4 Plot of Manufacturer Selling Price and Core Losses for Design Line 4

....... 4 Figure 5A.5 Plot of Manufacturer Selling Price and Core Losses for Design Line 5

....... 5 Figure 5A.6 Plot of Manufacturer Selling Price and Core Losses for Design Line 6

....... 5 Figure 5A.7 Plot of Manufacturer Selling Price and Core Losses for Design Line 7

....... 6 Figure 5A.8 Plot of Manufacturer Selling Price and Core Losses for Design Line 8

....... 6 Figure 5A.9 Plot of Manufacturer Selling Price and Core Losses for Design Line 9

....... 7 Figure 5A.10 Plot of Manufacturer Selling Price and Core Losses for Design Line 10

... 7 Figure 5A.11 Plot of Manufacturer Selling Price and Core Losses for Design Line 11

... 8 Figure 5A.12 Plot of Manufacturer Selling Price and Core Losses for Design Line 12

... 8 Figure 5A.13 Plot of Manufacturer Selling Price and Core Losses for Design Line 13

... 9 Figure 5A.14 Plot of Manufacturer Selling Price and Coil Losses for Design Line 1

...... 9 Figure 5A.15 Plot of Manufacturer Selling Price and Coil Losses for Design Line 2

.... 10 Figure 5A.16 Plot of Manufacturer Selling Price and Coil Losses for Design Line 3

.... 10 Figure 5A.17 Plot of Manufacturer Selling Price and Coil Losses for Design Line 4

.... 11 Figure 5A.18 Plot of Manufacturer Selling Price and Coil Losses for Design Line 5

.... 11 Figure 5A.19 Plot of Manufacturer Selling Price and Coil Losses for Design Line 6

.... 12 Figure 5A.20 Plot of Manufacturer Selling Price and Coil Losses for Design Line 7

.... 12 Figure 5A.21 Plot of Manufacturer Selling Price and Coil Losses for Design Line 8

.... 13 Figure 5A.22 Plot of Manufacturer Selling Price and Coil Losses for Design Line 9

.... 13 Figure 5A.23 Plot of Manufacturer Selling Price and Coil Losses for Design Line 10

.. 14 Figure 5A.24 Plot of Manufacturer Selling Price and Coil Losses for Design Line 11

.. 14 Figure 5A.25 Plot of Manufacturer Selling Price and Coil Losses for Design Line 12

.. 15 Figure 5A.26 Plot of Manufacturer Selling Price and Coi l Losses for Design Line 13

.. 15 Figure 5A.27 Plot of Transformer Weight and Efficiency for Design Line 1

................. 16 Figure 5A.28 Plot of Transformer Weight and Efficiency for Design Line 2

................. 16 Figure 5A.29 Plot of Transformer Weight and Efficiency for Design Line 3

................. 17 Figure 5A.30 Plot of Transformer Weight and Efficiency for Design Line 4

................. 175 A

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Figure 5A.31 Plot of Transformer Weight and Efficiency for Design Line 5

................. 18 Figure 5A.32 Plot of Transformer Weight and Efficiency for Design Line 6

................. 18 Figure 5A.33 Plot of Transformer Weight and Efficiency for Design Line 7

................. 19 Figure 5A.34 Plot of Transformer Weight and Efficiency for Design Line 8

................. 19 Figure 5A.35 Plot of Transformer Weight and Efficiency for Design Line 9

................. 20 Figure 5A.36 Plot of Transformer Weight and Efficiency for Design Line 10

............... 20 Figure 5A.37 Plot of Transformer Weight and Efficiency for Design Line 11

............... 21 Figure 5A.38 Plot of Transformer Weight and Efficiency for Design Line 12

............... 21 Figure 5A.39 Plot of Transformer Weight and Efficiency for Design Line 13

............... 225 A

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APPENDIX 5A. ADDITIONAL ENGINEERING ANALYSIS RESULTS

5A.1 INTRODUCTION

This appendix provides additional results from the engineering analysis, including information about the distributions by price for each of the representative units analyzed. These results are based on the refere nce case engineering analysis, not the symmetric core or supplementary aluminum design sets. The se results include the following:

1. No

- load (core) losses versus manufacturer’s selling price 2. Load

- losses (coil) versus manufacturer’s selling price 3. Transformer weight versus efficiency

Table 5 A. 1 is reproduced from chapter 5 for reference, and provides a summary of the engineering design lines and the specifications of each of the representative units.5 A

- 2

Table 5 A. 1 Engineering Design Lines (DLs) and Representative Units for Analysis

E C* DL Type of Distribution

Transformer kVA Range Representative Unit for this

Engineering Design Line

1 1 Liquid

- immersed, single

- phase,

rectangular tank 10

– 167 50 kVA, 65 C, single

- phase, 60Hz, 14400V primary, 240/120V secondary, rectangular tank

2 Liquid

- immersed, single

- phase, round tank 10

– 167 25 kVA, 65 C, single

- phase, 60Hz, 14400V primary, 120/240V secondary, round tank

3 Liquid

- immersed, single

- phase 250

– 833 500 kVA, 65 C, single

- phase, 60Hz, 14400V primary, 277V secondary

2 4 Liquid

- immersed, three

- phase 15

– 500 150 kVA, 65 C, three

- phase, 60Hz, 12470Y/7200V primary, 208Y/120V secondary

5 Liquid

- immersed, three

- phase 750

– 2500 1500 kVA, 65 C, three

- phase, 60Hz, 24940GrdY/14400V primary, 480Y/277V secondary

3 6 Dry

- type, low

- voltage, single

phase 15

– 333 25 kVA, 150 C, single

- phase, 60Hz, 480V primary, 120/240V secondary, 10kV BIL

4 7 Dry

- type, low

- voltage, three

phase 15

– 150 75 kVA, 150 C, three

- phase, 60Hz, 480V primary, 208Y/120V secondary, 10kV BIL

8 Dry

- type, low

- voltage, three

phase 225

– 1000 300 kVA, 150 C, three

- phase, 60Hz, 480V Delta primary, 208Y/120V secondary, 10kV BIL

6 9 Dry

- type, medium

- voltage,

three

- phase, 20

- 45kV BIL 15

– 500 300 kVA, 150 C, three

- phase, 60Hz, 4160V Delta primary, 480Y/277V secondary, 45kV BIL

10 Dry

- type, medium

- voltage, three

- phase, 20

- 45kV BIL 750

– 2500 1500 kVA, 150 C, three

- phase, 60Hz, 4160V primary, 480Y/277V secondary, 45kV BIL

8 11 Dry

- type, medium

- voltage,

three

- phase, 46

- 95kV BIL 15

– 500 300 kVA, 150 C, three

- phase, 60Hz, 12470V primary, 480Y/277V secondary, 95kV BIL

12 Dry

- type, medium

- voltage, three

- phase, 46

- 95kV BIL 750

– 2500 1500 kVA, 150 C, three

- phase, 60Hz, 12470V primary, 480Y/277V secondary, 95kV BIL

10 13 Dry

- type, medium

- voltage,

three

- phase, 96

- 150kV BIL 225

– 2500 2000 kVA, 150 C, three

- phase, 60Hz, 12470V primary, 480Y/277V secondary, 125kV BIL * EC means equipment class (see Chapter 3 of the TSD). DOE did not select any representative units from the single

- phase, medium

- voltage equipment classes ( E C5, E C7 and E C9) , but calculated the analytical results for E C5, E C7, and E C9 based on the results for their three

- phase counterparts.5 A

- 3

Figure 5 A

. 1 Plot of Manufacturer Selling Price and Core Losses for Design Line 1

Figure 5 A

. 2 Plot of Manufacturer S elling Price and Core Losses for Design Line 25 A

- 4

Figure 5 A

. 3 Plot of Manufacturer Selling Price and Core Losses for Design Line 3

Figure 5 A

. 4 Plot of Manufacturer Selling Price and Core Losses for Design Line 45 A

- 5

Figure 5 A

. 5 Plot of Manufacturer Selling Price and Core Losses for Design Line 5

Figure 5 A

. 6 Plot of Manufacturer Selling Price and Core Losses for Design Line 65 A

- 6

Figure 5 A

. 7 Plot of Manufacturer Selling Price and Core Losses for Design Line 7

Figure 5 A

. 8 Plot of Manufacturer Selling Price and Core Losses for Design Line 85 A

- 7

Figure 5 A

. 9 Plot of Manufacturer Selling Price and Core Losses for Design Line 9

Figure 5 A

. 10 Plot of Manufacturer Selling Price and Core Losses for Design Line 105 A

- 8

Figure 5 A

. 11 Plot of Manufacturer Selling Price and Core Losses for Design Line 11

Figure 5 A

. 12 Plot of Manufacturer Selling Price and Core Losses for Design Line 125 A

- 9

Figure 5 A

. 13 Plot of Manufacturer Selling Price and Core Losses for Design Line 13

Figure 5 A

. 14 Plot of Manufacturer Selling Price and Coil Losses for Design Line 15 A

- 10

Figure 5 A

. 15 Plot of Manufacturer Selling Price and Coil Losses for Design Line 2

Figure 5 A

. 16 Plot of Manufacturer Selling Price and Coil Losses for Design Line 35 A

- 11

Figure 5 A

. 17 Plot of Manufacturer Selling Price and Coil Losses for Design Line 4

Figure 5 A

. 18 Plot of Manufacturer Selling Price and Coil Losses for Design Line 55 A

- 12

Figure 5 A

. 19 Plot of Manufacturer Selling Price and Coil Losses for Design Line 6

Figure 5 A

. 20 Plot of Manufacturer Selling Price and Coil Losses for Design Line 75 A

- 13

Figure 5 A

. 21 Plot of Manufacturer Selling Price and Coil Losses for Design Line 8

Figure 5 A

. 22 Plot of Manufacturer Selling Price and Coil Losses for Design Line 95 A

- 14

Figure 5 A

. 23 Plot of Manufacturer Selling Price and Coil Losses for Design Line 10

Figure 5 A

. 24 Plot of Manufacturer Selling Price and Coil Losses for Design Line 1 15 A

- 15

Figure 5 A

. 25 Plot of Manufacturer Selling Price and Coil Losses for Design Line 12

Figure 5 A

. 26 Plot of Manufacturer Selling Price and Coil Losses for Design Line 135 A

- 16

Figure 5 A

. 27 Plot of Transformer Weight and Efficiency for Design Line 1

Figure 5 A

. 28 Plot of Transformer Weight and Efficiency for Design Line 25 A

- 17

Figure 5 A

. 29 Plot of Transformer Weight and Efficiency for Design Line 3

Figure 5 A

. 30 Plot of Transformer Weight and Efficiency for Design Line 45 A

- 18

Figure 5 A

. 31 Plot of Transformer Weight and Efficiency for Design Line 5

Figure 5 A

. 32 Plot of Transformer Weight and Efficiency for Design Line 65 A

- 19

Figure 5 A

. 33 Plot of Transformer Weight and Efficiency for Design Line 7

Figure 5 A

. 34 Plot of Tr ansformer Weight and Efficiency for Design Line 85 A

- 20

Figure 5 A

. 35 Plot of Transformer Weight and Efficiency for Design Line 9

Figure 5 A

. 36 Plot of Transformer Weight and Efficiency for Design Line 105 A

- 21

Figure 5 A

. 37 Plot of Transformer Weight and Efficiency for Design Line 11

Figure 5 A

. 38 Pl ot of Transformer Weight and Efficiency for Design Line 125 A

- 22

Figure 5 A

. 39 Plot of Transformer Weight and Efficiency for Design Line 13