Public Health Department

Joseph M. Connor, Director

619 Ann Avenue 

Kansas City, KS 66101-3099 

Phone: (913) 321-4803 

Fax: (913) 321-7932

AIR EMISSION SOURCE 

CLASS I OPERATING PERMIT

Source ID#: 2090010 

Effective Date: March 22, 2005 

Expiration Date: March 21, 2010 

Source Name: Owens Corning 

SIC Code: 3296 – Mineral Wool 

NAICS Code: 327993 – Mineral Wool Manufacturing 

Source Location: 300 Sunshine Road 

Kansas City, KS 66115 

Mailing Address: 300 Sunshine Road 

Kansas City, KS 66115 

Authority:

This permit, developed in accordance with the provisions of K.A.R. 28-19-500 et seq.,

“Operating Permit,” meets the requirements of K.A.R. 28-19-510 et seq., “Class I Operating 

Permits” and Title V of the federal Clean Air Act. 

Permit Intent:

The purpose of this Class I Air Operating Permit is to identify the emission sources and types of 

regulated air pollutants emitted from the facility; the emission limitations, standards and 

requirements applicable to each source; and the monitoring, record keeping and reporting 

requirements applicable to each source as of the effective date of this permit. At the time of 

permit issuance, this facility required a Class I operating permit because of volatile organic 

compounds (VOCs), combined hazardous air pollutants (HAPs) (including phenol, 

formaldehyde, methanol, hydrogen chloride, and hydrogen fluoride), individual HAPs 

(methanol, phenol and formaldehyde), particulate matter less than 10 microns in diameter 

(PM10), nitrogen oxides (NOx), and carbon monoxide (CO). 
Source ID# 2090010 

2 

TABLE OF CONTENTS 

Facility Description........................................................................................................................................ 4

Summary of Equipment/Process Applicable Requirements ......................................................................... 4

Emission Source Information ........................................................................................................................ 5

Applicable Requirements Sections ............................................................................................................. 17

Table A – Principal Emission Sources .................................................................................................... 17

Table B – Indirect Heating Equipment..................................................................................................... 19

Table C – Asphalt Filter Burn-Off Oven................................................................................................... 20

Table D – Batch House Emission Sources ............................................................................................. 22

Table E – NSPS Emissions Sources for K5 and J6 Manufacturing Lines .............................................. 23

Table F – NSPS PPP Emission Sources for Wet Scrubbers .................................................................. 25

Table G – NSPS PPP Emissions Sources for Wet Electrostatic Precipitators (WEP)............................ 26

Table H – NSPS PPP Emission Sources for Unbonded Loose Fill (ULF) line........................................ 27

Table I – NSPS CC Emission Sources for K5 Glass melting furnace..................................................... 29

Table J – Ink jet printing sources............................................................................................................. 30

Table K – Volatile Organic Compound (VOC) Sources .......................................................................... 31

Table L – Parts Washers......................................................................................................................... 32

Table M – Wool Fiberglass Manufacturing MACT NNN – Furnaces ...................................................... 34

Table N – Wool Fiberglass Manufacturing MACT NNN – Lines ............................................................. 37

Table O – Miscellaneous Emission Sources Subject to Opacity Requirements..................................... 40

Stack/Vent Opacity Summary ..................................................................................................................... 44

Facility-wide Applicable Requirements ....................................................................................................... 46

K.A.R. 28-19-30 through K.A.R. 28-19-32. Emission Limitations (Indirect Heating Equipment): .......... 46

K.A.R. 28-19-55 through K.A.R. 28-19-58. Emergency Episode Plans:................................................ 46

K.A.R. 28-19-202. Annual Emissions Fee:............................................................................................. 46

K.A.R. 28-19-210. Calculation of Actual Emissions: ............................................................................... 46

K.A.R. 28-19-517. Annual Emissions Inventory: .................................................................................... 46

K.A.R. 28-19-645. Open Burning: ........................................................................................................... 46

K.A.R. 28-19-735 as adopted by reference 40 CFR Part 61, Subpart A and Subpart M, National 

Emission Standard for Asbestos:................................................................................................... 46

40 CFR Part 68. Chemical Accident Prevention Provisions:.................................................................. 46

40 CFR Part 82. Protection of Stratospheric Ozone: ............................................................................. 46

Opacity Monitoring ...................................................................................................................................... 47

Requirements Which Will Become Applicable During the Permit Term ..................................................... 48

Permit Shield............................................................................................................................................... 48

Testing, Monitoring, Record keeping, and Reporting: ................................................................................ 48

Reporting of Deviations from Permit Terms................................................................................................ 49

General Provisions...................................................................................................................................... 49

1. K.A.R. 28-19-11. Exceptions Due to Breakdowns or Scheduled Maintenance............................ 49

2. K.A.R. 28-19-752a: Hazardous Air Pollutants; Limitations Applicable to Construction of New 

Major Sources or Reconstruction of Existing Major Sources......................................................... 50

3. K.A.R. 28-19-753, Hazardous Air Pollutants; Limitations Applicable to Sources for Which the 

U.S.EPA Fails to Meet Certain Deadlines...................................................................................... 50

4. Permit Term and Renewal ............................................................................................................. 50

5. Severability..................................................................................................................................... 50

6. Property Rights .............................................................................................................................. 51

7. Compliance .................................................................................................................................... 51

8. Compliance Certifications .............................................................................................................. 51

9. Emergency ..................................................................................................................................... 51

10. Inspection and Entry ...................................................................................................................... 52

11. Permit Amendment, Modification or Reopening, and Changes Not Requiring a Permit Action.... 52

12. Duty to Provide Information ........................................................................................................... 52

13. Duty to Supplement........................................................................................................................ 52

14. Other Permits and Approvals; Applicability.................................................................................... 53

15. Submissions................................................................................................................................... 53

Authorizing Signature.................................................................................................................................. 53
Source ID# 2090010 

3 

Attachment A............................................................................................................................................... 54

Attachment B............................................................................................................................................... 55

Note: The terms ‘Melter’ and ‘Furnace” are used interchangeably throughout this permit. 
4 

Facility Description

Owens Corning operates a fiberglass manufacturing plant located at 300 Sunshine Road in 

Kansas City, Kansas. The principal products are building insulation and blowing wool 

insulation. The plant employs up to approximately 500 people, depending upon business 

activity. It operates 24 hours per day, 365 days per year. The plant is a major source of 

emissions for all criteria pollutants, with the exception of sulfur oxides and lead. 

Summary of Equipment/Process Applicable Requirements

The following Table lists the Federal and State of Kansas regulations that are applicable to the 

Owens Corning Kansas City, Kansas facility and its sources. 

1. K.A.R. 28-19-20. Particulate matter emission limitations. 

2. K.A.R. 28-19-30 through K.A.R. 28-19-32, Indirect heating equipment emission 

limitations. 

3. K.A.R. 28-19-40 through 28-19-43, Incinerator emissions. 

4. K.A.R. 28-19-74. Wool fiberglass manufacturing 

5. K.A.R. 28-19-501. Operating permits; emissions limitations and pollution control 

equipment for class I and class II operating permits; conditions. 

6. K.A.R. 28-19-650. Emissions opacity limits. 

7. K.A.R. 28-19-714. Solvent metal cleaning. 

8. K.A.R. 28-19-720 which adopted by reference 40 CFR Part 60: 

 Subpart A. General Provisions. 

 Subpart CC. Standards of Performance for Glass Manufacturing Plants. 

 Subpart PPP. Standards of Performance for Wool Fiberglass Insulation 

Manufacturing Plants. 

9. K.A.R. 28-19-750, which adopted by reference 40 CFR Part 63: 

 Subpart A. General Provisions. 

 Subpart NNN. National Emission Standards for Hazardous Air Pollutants for 

Wool Fiberglass Manufacturing. 

 

10. 40 CFR Part 63, Subpart DDDDD – National Emission Standards for Hazardous Air 

Pollutants for Industrial, Commercial, and Institutional Boilers and Process 

Heaters 
5 

Emission Source Information

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

EU-J5BATCH Line J5 Furnace Mixed Batch Bin & Dust Collector SV-03-02 CE-J5DC001 Dust Collector KAR 28-19-20, -501(d

Line J5 Furnace SV-03-01 CE-J5DEP Dry Electrostatic 

EU-J5FURNACE Precipitator (DEP) 

Line J5 Furnace (Bypass) SV-03-21 N/A N/A 

KAR 28-19-20, -501(d

40CFR63 Subparts A 

EU-J5CONDITIONING Line J5 Conditioning N/A N/A N/A KAR 28-19-20 & -

SV-04-17 CE-J6CYCLONEA Cyclone SV-04-18 CE-J6CYCLONEB Cyclone SV-04-18 CE-J6WEPB Wet Electrostatic 

Precipitator (WEP)

EU-J6FORMING Line J6 Forming 

SV-04-19 CE-J6CYCLONEC Cyclone 

KAR 28-19-20,- 74, -501

Permit Conditio

40CFR60 Subparts A 

40CFR63 Subparts A 

SV-10-06 CE-J6CYCLONEOC Cyclone SV-10-06 CE-J6HPAF001 High Performance 

Air Filter (HPAF) 

SV-10-06 CE-J6HPAF002 HPAF SV-10-11 CE-J6CYCLONEOD Cyclone SV-10-11 CE-J6HPAF003 HPAF 

EU-J6OVEN Line J6 Oven 

SV-10-11 CE-J6HPAF004 HPAF 

KAR 28-19-20, -74, -501

Permit Conditio

40CFR60 Subparts A 

40CFR63 Subparts A 

SV-10-07 CE-J6CYCLONESS Cyclone SV-10-07 CE-J6HPAF006 HPAF SV-08-12 CE- J6SCRUBBER001 Wet Scrubber EU-J6COOLING Line J6 Cooling 

SV-09-10 CE- J6SCRUBBER002 Wet Scrubber 

KAR 28-19-20, -74, -501

Permit Conditio

40CFR60 Subparts A 

40CFR63 Subparts A 

EU-J6ASPHALTAPP Line J6 Asphalt Applicator SV-10-03 N/A N/A KAR 28-19-650

EU-J6FLEXPRINTER Line J6 Flexographic Printer SV-10-03 N/A N/A KAR 28-19-650

EU-K5BATCH Line K5 Furnace Mixed Batch Bin & Dust Collector SV-03-26 CE-K5DC001 Dust Collector KAR 28-19-20, -501(d

EU-K5FURNACE Line K5 Furnace SV-03-25 CE-K5DEP DEP KAR 28-19-20, -501(d
6 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

Line K5 Furnace (Bypass) SV-03-24 N/A N/A 

Permit Conditio

40CFR60 Subparts 

40CFR63 Subparts A 

EUK5CONDITIONING Line K5 Conditioning N/A N/A N/A KAR 28-19-20 & -

SV-04-16 CE-K5CYCLONEA Cyclone SV-04-14 CE-K5CYCLONEB Cyclone SV-04-13 CE-K5CYCLONEC Cyclone EU-K5FORMINGN Line K5 Forming North 

SV-04-13 CE-K5WEPC WEP 

 SV-04-15 CE-K5CYCLONED Cyclone 

SV-04-15 CE-K5WEPD WEP SV-04-12 CE-K5CYCLONEE Cyclone EU-K5FORMINGS Line K5 Forming South 

SV-04-11 CE-K5CYCLONEF Cyclone 

KAR 28-19-20,- 74, -501

Permit Conditio

40CFR60 Subparts A 

40CFR63 Subparts A 

SV-08-15 CE-K5CYCLONEOC Cyclone 

SV-08-15 CE-K5HPAF001 HPAF SV-08-15 CE-K5HPAF002 HPAF 

SV-08-11 CE- K5CYCLONEOD Cyclone SV-08-11 CE-K5HPAF003 HPAF 

EU-K5OVEN Line K5 Oven 

SV-08-11 CE-K5HPAF004 HPAF 

KAR 28-19-20, -74, -501

Permit Conditio

40CFR60 Subparts A 

40CFR63 Subparts A 

SV-08-10 CE-K5CYCLONESS Cyclone SV-08-10 CE-K5HPAF005 HPAF SV-08-10 CE-K5HPAF006 HPAF SV-07-16 CE- K5SCRUBBER001 Wet Scrubber EU-K5COOLING Line K5 Cooling 

SV-07-17 CE- K5SCRUBBER002 Wet Scrubber 

KAR 28-19-20, -74, -501

Permit Conditio

40CFR60 Subparts A 

40CFR63 Subparts A 

EU-K5ASPHALTAPP Line K5 Asphalt Applicator SV-06-08 N/A N/A KAR 28-19-650

EU-K5FLEXPRINTER Line K5 Flexographic Printer SV-06-08 N/A N/A KAR 28-19-650
7 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

EU-70BATCH Line 70 Furnace Mixed Batch Bin & Dust Collector SV-31-73A CE-70DC001 Dust Collector KAR 28-19-20, 501(d) 

SV-01-03 CE- 70BATCHWETTING Batchwetting EU-70FURNACE Line 70 Furnace system SV-01-04 N/A N/A 

KAR 28-19-20, -501(d

40CFR63 Subparts A 

EU70CONDITIONING Line 70 Conditioning N/A N/A N/A KAR 28-19-20, -6

SV-01-07 CE-70CYCLONEA Cyclone SV-01-08 CE-70CYCLONEB Cyclone SV-01-08 CE-70WEPB WEP SV-01-09 CE-70CYCLONEC Cyclone 

EU-70FORMING Line 70 Forming 

SV-01-10 CE-70CYCLONED Cyclone 

KAR 28-19-20, -74, -50

Permit Conditio

40CFR63 Subparts A 

SV-18-06 CE-70CYCLONEOC Cyclone SV-18-06 CE-70HPAF001 HPAF SV-18-06 CE-70HPAF002 HPAF SV-17-06 CE-70CYCLONEOD Cyclone SV-17-06 CE-70HPAF003 HPAF 

EU-70OVEN Line 70 Oven 

SV-17-06 CE-70HPAF004 HPAF 

KAR 28-19-20, -74, -50

Permit Conditio

40CFR63 Subparts A 

SV-18-11 CE-70CYCLONESS Cyclone SV-18-11 CE-70HPAF005 HPAF SV-18-11 CE-J6HPAF006 HPAF SV-17-08 CE- 70SCRUBBER001 Wet Scrubber EU-70COOLING Line 70 Cooling 

SV-17-12 CE- 70SCRUBBER002 Wet Scrubber 

KAR 28-19-20, -74, -50

Permit Conditio

40CFR63 Subparts A 

EU-70ASPHALTAPP Line 70 Asphalt Applicator SV-17-14 N/A N/A KAR 28-19-650

EU-70FLEXPRINTER Line 70 Flexographic Printer SV-17-14 N/A N/A KAR 28-19-650

EU-BINDERROOM Binder Room SV-02-03 N/A N/A KAR 28-19-650

EU-BURN OFF OVEN Asphalt Filter Burn Off Oven SV-M-09 CE-I BURN OFF Direct Flame Afterburner KAR 28-19-40 through 

Permit Conditio

EU-ProcBoil01 Boiler SV-P-22 N/A N/A KAR 28-19-30 through 3

40CFR63 Subpart D
8 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

EU- ProcBoil02 Boiler SV-P-25 N/A N/A KAR 28-19-30 through 3

40CFR63 Subpart D

IA-HEATER (40) Natural Gas Fired Space 

Heaters (40) 

N/A N/A N/A KAR 28-19-30 through 3

EU-BATCHHOUSE1 Raw Material Storage Bin 1 SV-B-01 CE-DCRMBIN1 Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE2A Raw Material Storage Bin2A SV-B-02 CE-DCRMBIN2A Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE2B Raw Material Storage Bin2B SV-B-03 CE-DCRMBIN2B Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE3 Raw Material Storage Bin 3 SV-B-04 CE-DCRMBIN3 Dust Collector KAR 28-19-20, -501(d)EU-BATCHHOUSE4 Raw Material Storage Bin 4 SV-B-05 CE-DCRMBIN4 Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE5A Raw Material Storage Bin 5A SV-B-06 CE-DCRMBIN5A Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE5B Raw Material Storage Bin 5B SV-B-07 CE-DCRMBIN5B Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE6 Raw Material Storage Bin 6 SV-B-08 CE-DCRMBIN6 Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE7A Raw Material Storage Bin 7A SV-B-09 CE-DCRMBIN7A Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE7B Raw Material Storage Bin 7B SV-B-10 CE-DCRMBIN7B Dust Collector KAR 28-19-20, -501(d)

EU-BATCHHOUSE8 Raw Material Storage Bin 8 SV-B-11 CE-DCRMBIN8 Dust Collector KAR 28-19-20, -501(d)EU-BATCHHOUSE9 Raw Material Storage Bin 9 SV-B-13 CE-DCRMBIN9 Dust Collector KAR 28-19-20, -501(d)

EUBATCHHOUSEUL Raw Material Unloading SV-B-20 CE-DCRRUNLOAD Dust Collector KAR 28-19-20, -501(d)EUBATCHHOUSEMX Raw Material Mixer SV-B-21 CE-DCBHMIXER Dust Collector KAR 28-19-20, -501(d)

Unbonded Loose Fill 

Forming Zone A SV-03-34 CE- ULFSCRUBBER001 Wet Scrubber & Separator EU-ULFFORMING 

Unbonded Loose Fill 

Forming Zone B SV-03-34 CE- ULFSCRUBBER002 Wet Scrubber & Separator 

KAR 28-19-20, -74, -501

Permit Conditio

40CFR60 Subparts A 

EU-ULFFAB & 

PACKAGING 

Unbonded Loose Fill Fab & 

Packaging SV-03-34 

CEULFSCRUBBER001 

& CEULFSCRUBBER002

Wet Scrubber & 

Separator 

KAR 28-19-20, -74, -501

Permit Conditio

40CFR60 Subparts A 
9 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

EU-ULF 

CONDITIONING 

Unbonded Loose Fill 

Conditioning SV-03-35 N/A N/A KAR 28-19-20 & -

IA-PRINTK5 K5 Ink Jet Printing System N/A N/A N/A KAR 28-19-650(b) & 

Condition(s) 

IA-PRINTJ6 J6 Ink Jet Printing System N/A N/A N/A KAR 28-19-650(b) & 

Condition(s) 

IA-PRINT70 70 Ink Jet Printing System N/A N/A N/A KAR 28-19-650(b) & 

Condition(s) 

IA-BATH001 Acid Bath SV-31-10 N/A N/A KAR 28-19-650

IA-DRYER001 Parts Dryer in Blower Shop SV-31-12 N/A N/A KAR 28-19-650

IA-OVEN001 Spinner Oven in Blower Shop SV-31-15 N/A N/A KAR 28-19-650

IA-BATH002 Apollo Fiberizer and Ring Cleaner N/A N/A N/A KAR 28-19-650

IA-BAGGER001 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER002 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER003 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER004 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER005 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER006 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER007 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER008 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER009 K5 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER010 70 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650
10 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

IA-BAGGER011 70 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER012 70 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER013 70 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER014 70 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER015 70 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER016 ULF Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER017 ULF Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER018 J6 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER019 J6 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER020 J6 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER021 J6 Line Automated EII Bagger N/A N/A N/A KAR 28-19-650IA-BAGGER022 Off Line Automated EII Bagger N/A N/A N/A KAR 28-19-650

IA-BAGGER-23 Off Line Automated EAST Bagger N/A N/A N/A KAR 28-19-650

IA-FORMFILL001 70 Line Form Fill Seal Machine N/A N/A N/A KAR 28-19-650IA-FORMFILL002 70 Line Form Fill Seal Machine N/A N/A N/A KAR 28-19-650IA-FORMFILL003 70 Line Form Fill Seal Machine N/A N/A N/A KAR 28-19-650IA-FORMFILL004 70 Line Form Fill Seal Machine N/A N/A N/A KAR 28-19-650
11 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

IA-FORMFILL005 70 Line Form Fill Seal Machine N/A N/A N/A KAR 28-19-650

IA-BWTESTAREA Blowing Wool Test Area N/A N/A N/A KAR 28-19-650

IA-SILLSEALER Sill Sealer Operation N/A N/A N/A KAR 28-19-650

IA-PENCLONE001 West Recon Penclone N/A N/A N/A KAR 28-19-650IA-PENCLONE002 West Recon Penclone N/A N/A N/A KAR 28-19-650IA-PENCLONE003 East Recon Penclone N/A N/A N/A KAR 28-19-650IA-PENCLONE004 East Recon Penclone N/A N/A N/A KAR 28-19-650IA-PENCLONE005 East Recon Penclone N/A N/A N/A KAR 28-19-650IA-PENCLONE006 East Recon Penclone N/A N/A N/A KAR 28-19-650IA-PENCLONE007 East Recon Penclone N/A N/A N/A KAR 28-19-650

IA-HOTMELT001 K5 Hot Melt System N/A N/A N/A KAR 28-19-650IA-HOTMELT002 K5 Nordson Hot Melt System N/A N/A N/A KAR 28-19-650IA-HOTMELT003 70 Hot Melt System N/A N/A N/A KAR 28-19-650

IA-70BLUEINK 70 Line Blue Ink Printer N/A N/A N/A KAR 28-19-650

IA-J6BLUEINK J6 Line Blue Ink Printer N/A N/A N/A KAR 28-19-650

IA-K5BLUEINK K5 Line Blue Ink Printer N/A N/A N/A KAR 28-19-650

IA-70ROLLER 70 Line Roller Printer N/A N/A N/A KAR 28-19-650

IA-J6ROLLER J6 Line Roller Printer N/A N/A N/A KAR 28-19-650

IA-K5ROLLER K5 Line Roller Printer N/A N/A N/A KAR 28-19-650

IA-70BELTROLLUP 70 Line Belt Roll Up N/A N/A N/A KAR 28-19-650

IA-K5BELTROLLUP K5 Line Belt Roll Up N/A N/A N/A KAR 28-19-650

IA-70CHARGER 70 Batch Charger N/A N/A N/A KAR 28-19-650

IA-HEATER001 Natural Gas Space Heater SV-15-20 N/A N/A KAR 28-19-30 through 3IA-HEATER002 Natural Gas Space Heater SV-16-03 N/A N/A KAR 28-19-30 through 3IA-HEATER003 Natural Gas Space Heater SV-16-11 N/A N/A KAR 28-19-30 through 3IA-HEATER004 Natural Gas Space Heater SV-16-13 N/A N/A KAR 28-19-30 through 3IA-HEATER005 Natural Gas Space Heater SV-16-14 N/A N/A KAR 28-19-30 through 3

IA-SBROOM Sand Blast Room N/A N/A N/A KAR 28-19-650
12 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

IA-SBMAINTSHP Sand Blaster in Furnace Hall by Maintenance Shop N/A N/A N/A KAR 28-19-650

IA-SBBLOWERSHP Sand Blaster Blower Shop SV-M-10A N/A N/A KAR 28-19-650

IA-RECLAIMHOPP Batch Reclaim Hopper N/A N/A N/A KAR 28-19-650

IABATCHDUMPSTER Bad Batch Dumpster N/A N/A N/A KAR 28-19-650

IA-AC Air Conditioning Units N/A N/A N/A KAR 28-19-650

IA-PCSTATIONS(6) 6 Parts Cleaning Stations N/A N/A N/A KAR 28-19-650(b) 

IA-ENGINE001 

330 HP Diesel Engine (No. 

1 Process Cooling Water 

Emergency Pump – Outside, 

NE Powerhouse) 

SV-P-55 N/A N/A KAR 28-19-650

IA-ENGINE002 

<25 HP Gasoline Engine 

(Resin Reactor Emergency 

Air Agitator – Resin Reactor 

Bldg, 2nd Floor) 

N/A N/A N/A KAR 28-19-650

IA-NATGASENGINE 

003 

<250 HP Diesel Engine (70 

Wind Cooling Emergency 

Fan – West of Chemical 

Tank Farm) 

SV-31-74 N/A N/A KAR 28-19-650

IA-ENGINE004 

<250 HP Diesel Engine 

(Cullet Water Emergency 

Pump – North of Cullet 

Pond) 

SV-WS-40 N/A N/A KAR 28-19-650

IA-NATGASENGINE 

005 

<250 HP Nat’l Gas Engine 

(No. 1 Process Cooling 

Water Emergency Return 

Pump – East of Binder 

Room) 

SV-31-34 N/A N/A KAR 28-19-650

IA-ENGINE006 

<250 HP Diesel Engine (K5 

Wind Cooling Emergency 

Fan – North of K5 furnace, 

outside) 

N/A N/A N/A KAR 28-19-650
13 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

IA-NATGASENGINE 

007 

<250 HP Nat’l Gas Engine 

(J6 Wind Cooling 

Emergency Fan – East of 

Binder Room) 

N/A N/A N/A KAR 28-19-650

IA-NATGASENGINE 

008 

<250 HP Nat’l Gas Engine 

(J5 Wind Cooling 

Emergency Fan – East of 

Binder Room) 

N/A N/A N/A KAR 28-19-650

IA-NATGASENGINE 

009 

<250 HP Nat’l Gas Engine 

(K5 Comb Air Emergency 

Fan – Eastside of K5 N 

Forming Section) 

N/A N/A N/A KAR 28-19-650

IA-NATGASENGINE 

010 

<250 HP Nat’l Gas Engine 

(J5/J6 Comb Air Emergency 

Fan – NW of J5 Furnace, 

Can Floor) 

N/A N/A N/A KAR 28-19-650

IA-NATGASENGINE 

011 

<250 HP Nat’l Gas Engine 

(U3 Comb Air Emergency 

Fan – NE corner of U3 

Forehearth) 

N/A N/A N/A KAR 28-19-650

IA-NATGASENGINE 

012 

<250 HP Nat’l Gas Engine 

(70 Comb Air Emergency 

Fan – NE corner of 70 

Forehearth) 

N/A N/A N/A KAR 28-19-650

IA-NATGASENGINE 

013 

<250 HP Nat’l Gas Engine 

(Furnace Floor Instrument, 

Emergency Fan – NE corner 

of K5 furnace, Furnace 

Floor) 

N/A N/A N/A KAR 28-19-650

IA-CENTRISEP Centrifugal Force Separators N/A N/A N/A KAR 28-19-650

IA-SHAKERSCREEN Shaker Screens N/A N/A N/A KAR 28-19-650

IA-SCREWPRESS Dewatering Screw Presses N/A N/A N/A KAR 28-19-650

IA-TANK01 

Water shed – No. 1 Red 

Water Tank (NW Corner), 

Tank #01 

N/A N/A N/A KAR 28-19-650
14 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

IA-TANK02 Water shed – K5 Wash Water Tank, Tank #02 N/A N/A N/A KAR 28-19-650IA-TANK03 Water Shed – 70 Wash Water Tank, Tank #03 N/A N/A N/A KAR 28-19-650IA-TANK04 Water shed – J6 Wash Water Tank (SE Corner), Tank #04 N/A N/A N/A KAR 28-19-650IA-TANK05 

Water shed – Binder Makeup Tank (SW Corner), Tank 

#05 

N/A N/A N/A KAR 28-19-650

IA-TANK06 Water shed – Bird Water Tank, Tank #06 N/A N/A N/A KAR 28-19-650IA-TANK07 Water shed – Scrubber Water Tank, Tank #07 N/A N/A N/A KAR 28-19-650IA-TANK08 

Water shed – Scrubber 

Water Surge, Underground, 

Tank #08 

N/A N/A N/A KAR 28-19-650

IA-TANK09 Water shed – Tank #09 (Not in use) N/A N/A N/A KAR 28-19-650IA-TANK10 Water shed – Floor Sump Tank (NE corner), Tank #10 N/A N/A N/A KAR 28-19-650IA-TANK11 500 gal Gasoline Tank #11 SV-M-17 N/A N/A KAR 28-19-650IA-TANK12 500 gal Diesel Tank #12 SV-M-15 N/A N/A KAR 28-19-650IA-TANK13 500 gal Kerosene Tank #13 SV-M-16 N/A N/A KAR 28-19-650IA-TANK14 30,000 gal Asphalt Storage 

Tank #14 

SV-M-13 N/A N/A KAR 28-19-650

IA-TANK15 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650

IA-TANK16 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650

IA-TANK17 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650

IA-TANK18 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650
15 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

IA-TANK19 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650

IA-TANK20 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650

IA-TANK21 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650

IA-TANK22 60 gal Lube Tank in 

Maintenance Shop 

N/A N/A N/A KAR 28-19-650

IA-TANK23 60 gal Lube Tank in 

Powerhouse 

N/A N/A N/A KAR 28-19-650

IA-TANK24 60 gal Lube Tank in 

Powerhouse 

N/A N/A N/A KAR 28-19-650

IA-TANK25 60 gal Lube Tank in 

Powerhouse 

N/A N/A N/A KAR 28-19-650

IA-TANK26 60 gal Lube Tank in 

Powerhouse 

N/A N/A N/A KAR 28-19-650

IA-TANK27 60 gal Lube Tank in 

Batch House 

N/A N/A N/A KAR 28-19-650

IA-TANK28 60 gal Lube Tank in 

Batch House 

N/A N/A N/A KAR 28-19-650

IA-TANK29 60 gal Lube Tank in 

Batch House 

N/A N/A N/A KAR 28-19-650

IA-TANK30 60 gal Lube Tank in 

Batch House 

N/A N/A N/A KAR 28-19-650

IA-TANK40 15,000 gal Lignin Tank #40 SV-R-15 N/A N/A KAR 28-19-650IA-TANK41 15,000 gal Lignin Tank #41 SV-R-15 N/A N/A KAR 28-19-650IA-TANK42 16,500 gal Resin Tank #42 SV-R-33A N/A N/A KAR 28-19-650IA-TANK43 2,500 gal Silane Tank #43 SV-R-33 N/A N/A KAR 28-19-650IA-TANK44 16,000 gal Spray Oil Tank #44 SV-R-35 N/A N/A KAR 28-19-650IA-TANK45 16,000 gal Urea Tank #45 SV-R-36 N/A N/A KAR 28-19-650
16 

Emission Source ID 

No. 

Emission Source 

Description 

Stack/Vent 

ID 

Control 

Equipment ID No.

Control 

Equipment 

Description 

Applicable Requir

IA-TANK46 16,000 gal Mineral Oil #46 SV-R-37 N/A N/A KAR 28-19-650IA-TANK47 11,000 gal Urea Dissolver 

Tank #47 

SV-R-38 N/A N/A KAR 28-19-650

IA-TANK48 11,500 gal Oil Tank #48 (Not in use) SV-R-39 N/A N/A KAR 28-19-650IA-TANK49 15,000 gal Tank #49 (Not in use) SV-R-40 & SV-R-41 N/A N/A KAR 28-19-650

IA-REACTOR 14,500 gal Tank #50 (not in use) SV-R-15 N/A N/A KAR 28-19-650

IA-TANK51 8,000 gal Red Ink Tank #51 SV-R-32 N/A N/A KAR 28-19-650IA-TANK53 5,250 gal Tank #53 (Not in use) SV-R-21 N/A N/A KAR 28-19-650IA-TANK54 Tank #54 (Not in use) N/A N/A N/A KAR 28-19-650IA-TANK55 115,000 gal. Storage Tank (Abandoned in place) N/A N/A N/A KAR 28-19-650IA-TANK56 750,000 gal. Storage Tank (Abandoned in place) N/A N/A N/A KAR 28-19-650
17 

Applicable Requirements Sections

Section A – Principal Emission Sources

The following principal emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-J5BATCH / CE-J5DC001 / SV-03-02 J5 furnace mixed batch bin & dust collector 

EU-K5BATCH / CE-K5DC001 / SV-03-26 K5 furnace mixed batch bin & dust collector 

EU-70BATCH / CE-70DC001 / SV-31-73A 70 furnace mixed batch bin & dust collector 

EU-70FORMING / CE-70CYCLONEA / SV-01-07 / CE70CYCLONEB / CE-70WEPB / SV-01-08 / CE70CYCLONEC / SV-01-09 / CE-70CYCLONED / SV-01-10 

70 forming controlled by cyclones and a WEP 

EU-70OVEN / CE-70CYCLONEOC / CE-70HPAF001 / SV18-06 / CE-70HPAF002 / SV-18-06 / CE-70CYCLONEOD / 

CE-70HPAF003 / SV-17-06 / CE-70HPAF004 / SV-17-06 

70 curing oven controlled by cyclones and HPAF 

EU-70COOLING / CE-70CYCLONESS / CE-70HPAF005 / 

CE-70HPAF005 / SV-18-11 / CE-70SCRUBBER001 / SV17-08 / CE-70SCRUBBER002 / SV-17-12 

70 cooling section controlled by wet scrubbers, 

cyclone, and HPAF 

EU-BINDERROOM / SV-02-03 Binder Room 

EU-J6ASPHALTAPP / SV-10-03 J6 asphalt application 

EU-K5ASPHALTAPP / SV-06-08 K5 asphalt application 

EU-70ASPHALTAPP / SV-17-14 70 asphalt application 

EU-J5CONDITIONING J5 conditioning 

EU-J6FLEXPRINTER / SV-10-03 J6 flexographic printer 

EU-K5CONDITIONING K5 conditioning 

EU-K5FLEXPRINTER / SV-06-08 K5 flexographic printer 

EU-70CONDITIONING 70 conditioning 

EU-70FLEXPRINTER / SV-17-14 70 flexographic printer 

(1) Limitation or Standard for all units except EU-BINDERROOM, EU-J6ASPHALTAPP, EUK5ASPHALTAPP, EU-70ASPHALTAPP, EU-J6FLEXPRINTER, EU-K5FLEXPRINTER, and EU70FLEXPRINTER. 

Particulate matter emissions are limited to the amounts determined by the following equation: 

 Process weight rate < = 30 tons/hr, E=(4.1)(P0.67) 

 Process weight rate > 30 tons/hr, E=(55)(P0.11) - 40 

Where: E = the rate of emissions in lbs/hr 

 P = process weight rate in tons/hr 

 [K.A.R. 28-19-20] 

Monitoring

Due to potentially very low visible emissions, no monitoring is required at time of issuance. The potential 

particulate matter emission rate must be recalculated and evaluated against the rule limitation if there any 

factors change that would affect the potential particulate matter emission rate (process changes, emission 

factor increases, fuel changes, etc.). 

Record Keeping and Reporting

Due to potentially very low visible emissions, no record keeping is required at the time of permit issuance. 

If any factors change that would affect the potential particulate matter emission rate, records shall be 

maintained of any recalculations and evaluations. These records shall include the design rate capacity of 

the unit, emission factors used in calculations and potential/allowable emission rates. These records shall 

be kept on site and available for inspection for a period of five years after the date of record. 
Source ID# 2090010 

18 

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 

Monitoring for EU-J5BATCH, EU-K5BATCH, EU-70BATCH, EU-70FORMING, EU-70OVEN, and EU70COOLING: 

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies 

pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can 

change, pursuant to this section, if visible emissions are believed to exceed the limitation. 

Monitoring for EU-BINDERROOM, EU-J6ASPHALTAPP, EU-K5ASPHALTAPP, EU-and 

70ASPHALTAPP: 

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies 

pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can 

change, pursuant to this section, if visible emissions are believed to exceed the limitation. 

Two method 9 evaluations to be conducted each year no less than six (6) months apart and no more than 

nine (9) months apart. 

Monitoring for EU-J5CONDITIONING, EU-J6FLEXPRINTER, EU-K5CONDITIONING, EUK5FLEXPRINTER, EU-70CONDITIONING, and EU-70FLEXPRINTER: 

Due to potentially very low visible emissions, no monitoring is required at the time of permit issuance. If 

the operation changes such that the visible emissions are no longer very low, the owner or operator shall 

comply with the requirements stated in the “Opacity Monitoring” section. 

Record Keeping and Reporting for EU-J5BATCH, EU-K5BATCH, EU-70BATCH, EU-70FORMING, 

EU-70OVEN, and EU-70COOLING: 

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether 

emissions were normal for the process. The log will be updated prior to the end of the shift during which 

the assessment occurred. 

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

Record Keeping and Reporting for EU-BINDERROOM, EU-J6ASPHALTAPP, EU-K5ASPHALTAPP, 

and EU-70ASPHALTAPP: 

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether 

emissions were normal for the process. The log will be updated prior to the end of the shift during which 

the assessment occurred. 

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

Record Keeping and Reporting for EU-J5CONDITIONING, EU-J6FLEXPRINTER, EUK5CONDITIONING, EU-K5FLEXPRINTER, EU-70CONDITIONING, and EU-70FLEXPRINTER: 

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for 

this limitation. 

(3) Limitation or Standard

EU-J5BATCH, EU-K5BATCH, EU-70BATCH, EU-70FORMING, EU-70OVEN and EU-70COOLING’s 

control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19-

501(d)(1)] 

 
Source ID# 2090010 

19 

Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and 

maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control 

equipment. [K.A.R. 28-19-501(d)(2)] 

 Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs 

of the control equipment, the action taken on such date, and any corrective action or preventative measures 

taken. Records shall be kept on site and available for inspection for a period of five years after the date of 

record. [K.A.R. 28-19-501(d)(3)]

Section B – Indirect Heating Equipment

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-ProcBoil01 / SV-P-22 Boiler 

EU- ProcBoil 02 / SV-P-25 Boiler 

IA-HEATER Natural Gas Fired Space Heaters (40) 

IA-HEATER001/ SV-15-20 Natural Gas Space Heater 

IA-HEATER002/ SV-16-03 Natural Gas Space Heater 

IA-HEATER003/ SV-16-11 Natural Gas Space Heater 

IA-HEATER004/ SV-16-13 Natural Gas Space Heater 

IA-HEATER005/ SV-16-14 Natural Gas Space Heater 

(1) Limitation or Standard

Particulate matter emissions are limited to the amount determined by the following equation: [K.A.R. 28-

19-31(a)] 

 A = 1.026 / I0.233 

Where: A = the allowable emission rate in lb/106 Btu 

 I = the total heat input in 106 Btu (10<I<10,000 106 Btu/hr) 

The total heat input represents the sum of the maximum design rate heat input or designer’s guaranteed heat 

input, whichever is greater, of all indirect heating units at a plant. [K.A.R. 28-19-30(c)] 

Monitoring

Combustion of natural gas is a demonstration of compliance with this particulate matter limitation. The 

potential particulate matter emission rate must be recalculated and evaluated against the rule limitation if 

any factors change that would affect the potential particulate matter emission rate (process changes, 

emission factor increases, fuel changes, etc.). 

Record Keeping and Reporting

No record keeping is required for operation of the units on natural gas. If any factors change that would 

affect the potential particulate matter emission rate, records shall be maintained of any recalculations and 

evaluations. These records shall include the design rate capacity of the unit, emission factors used in 

calculations and potential/allowable emission rates. These records shall be kept on site and available for 

inspection for a period of five years after the date of record. 

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 
Source ID# 2090010 

20 

Compliance with this limitation shall constitute compliance with K.A.R. 28-19-31(b). 

Monitoring

Due to potentially very low visible emissions, no monitoring is required at the time of permit issuance. If 

the operation changes such that the visible emissions are no longer very low, the owner or operator shall 

comply with the requirements stated in the “Opacity Monitoring” section. 

Record Keeping and Reporting

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for 

this limitation. 

Section C – Asphalt Filter Burn-Off Oven 

The following emission source is subject to the requirements listed below: 

Emission Source Description 

EU-BURN OFF OVEN / CE-I BURN OFF / SV-M-09 Asphalt Filter Burn Off Oven with a direct flame afterburner 

(1) Limitation or Standard

Emissions of particulate matter shall not exceed 0.3 grains of particulate matter per standard dry cubic foot 

of exhaust gas, corrected to twelve percent (12%) carbon dioxide. [K.A.R. 28-19-41(A)(1)] 

Monitoring

There are no monitoring requirements for this limitation. 

Record Keeping and Reporting

The following records shall be kept on site and available for inspection for a period of five years after the 

date of record: 

 Records of the type and weight of materials charged to the burn-off oven for each day that it 

operates. 

 Records of maintenance performed on the burn-off oven 

 Records of the burn-off oven temperature at the time of use. 

 

[Asphalt Incinerator permit, conditions 2, 4 & 5 dated December 19, 1991, amended permit November 26, 

1996] 

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 

Compliance with this limitation shall constitute compliance with K.A.R. 28-19-41(B). 

Monitoring

 

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies 

pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can 

change, pursuant to this section, if visible emissions are believed to exceed the limitation. 

Record Keeping and Reporting

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether 

emissions were normal for the process. The log will be updated prior to the end of the shift during which 
Source ID# 2090010 

21 

the assessment occurred. Records shall be kept on site and available for inspection for a period of five 

years after the date of record 

(3) Limitation or Standard

Instructions for proper operation of the burn-off oven, including charging procedures, necessary air intake 

and damper adjustments, use of auxiliary burners, etc., shall be conspicuously posted, and maintained, at 

the burn-off oven location. [K.A.R. 28-19-40(D)] 

Monitoring

There are no monitoring requirements for this limitation. 

Record Keeping and Reporting

Instructions on proper operation shall be conspicuously posted and maintained, at the burn-off oven 

location. [K.A.R. 28-19-40(D)] 

(4) Limitation or Standard

The operation is limited to processing 120 pounds of asphalt / binder from the asphalt filters or binder spray 

rings per each 30-day period. [Asphalt Incinerator permit, condition 1, dated December 19, 1991, amended 

permit November 26, 1996] 

Monitoring

The facility will record weights before (entire weight charged to burn-off oven) and after (cleaned parts 

removed from burn-off oven) when the burn-off oven is used. 

Compliance shall be demonstrated monthly by summing the amount of asphalt / binder burned off. 

Record Keeping and Reporting

The facility shall maintain records of the type and weight of materials charged to the burn-off oven on each 

day that it operates. [Asphalt Incinerator permit, condition 4 dated December 19, 1991, amended permit 

November 26, 1996] 

The owner or operator shall monitor and record the amount of asphalt / binder burned off each 30 day 

period. Records shall be kept on site and available for inspection for a period of five years after the date of 

record. showing the burn off oven’s 30-day asphalt / binder amounts and shall be updated monthly, no 

later than the last day of the month following the month to which the record relates. 

(5) Limitation or Standard

The burn-off oven’s secondary chamber shall be equipped with a temperature-monitoring device and the 

secondary chamber temperature shall be maintained at a temperature not less than 1700 degrees Fahrenheit 

while the unit is operating. [Asphalt Incinerator permit, condition 2, dated December 19, 1991, amended 

permit November 26, 1996] 

Monitoring

The temperature of the burn-off oven’s secondary chamber shall be continuously monitored while the unit 

is operating. 

Record Keeping and Reporting

Records of the burn-off oven’s temperature monitoring data shall be kept on site and available for 

inspection for a period of five years after the date of record. 
Source ID# 2090010 

22 

(6) Limitation or Standard

The facility must maintain records of all maintenance that is performed on the burn-off oven. [Asphalt 

Incinerator permit, condition 5 dated December 19, 1991, amended permit November 26, 1996] 

Monitoring

Any time that maintenance is performed on the burn-off oven, the activity will be documented. 

Record Keeping and Reporting

Burn-off oven maintenance records shall be kept on site and available for inspection for a period of five 

years after the date of record. 

Section D – Batch House Emission Sources

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-BATCHHOUSE1 / CE-DCRMBIN1 / SV-B-01 Raw Material Storage Bin 1 

EU-BATCHHOUSE2A / CE-DCRMBIN2A / SV-B-02 Raw Material Storage Bin 2A 

EU-BATCHHOUSE2B / CE-DCRMBIN2B / SV-B-03 Raw Material Storage Bin 2B 

EU-BATCHHOUSE3 / CE-DCRMBIN3 / SV-B-04 Raw Material Storage Bin 3 

EU-BATCHHOUSE4 / CE-DCRMBIN4 / SV-B-05 Raw Material Storage Bin 4 

EU-BATCHHOUSE5A / CE-DCRMBIN5A / SV-B-06 Raw Material Storage Bin 5A 

EU-BATCHHOUSE5B / CE-DCRMBIN5B / SV-B-07 Raw Material Storage Bin 5B 

EU-BATCHHOUSE6 / CE-DCRMBIN6 / SV-B-08 Raw Material Storage Bin 6 

EU-BATCHHOUSE7A / CE-DCRMBIN7A / SV-B-09 Raw Material Storage Bin 7A 

EU-BATCHHOUSE7B / CE-DCRMBIN7B / SV-B-10 Raw Material Storage Bin 7B 

EU-BATCHHOUSE8 / CE-DCRMBIN8 / SV-B-11 Raw Material Storage Bin 8 

EU-BATCHHOUSE9 / CE-DCRMBIN9 / SV-B-13 Raw Material Storage Bin 9 

EU-BATCHHOUSEUL / CE-DCRRUNLOAD / SV-B-20 Raw Material Unloading 

EU-BATCHHOUSEMX / CE-DCBHMIXER / SV-B-21 Raw Material Mixer 

(1) Limitation or Standard

Particulate matter emissions are limited to the amounts determined by the following equation: 

 Process weight rate < = 30 tons/hr, E=(4.1)(P0.67) 

 Process weight rate > 30 tons/hr, E=(55)(P0.11) - 40 

Where: E = the rate of emissions in lbs/hr 

 P = process weight rate in tons/hr 

 [K.A.R. 28-19-20] 

Monitoring

Due to potentially very low visible emissions, no monitoring is required at time of issuance. The potential 

particulate matter emission rate must be recalculated and evaluated against the rule limitation if there any 

factors change that would affect the potential particulate matter emission rate (process changes, emission 

factor increases, fuel changes, etc.). 

Record Keeping and Reporting

Due to potentially very low visible emissions, no record keeping is required at the time of permit issuance. 

If any factors change that would affect the potential particulate matter emission rate, records shall be 

maintained of any recalculations and evaluations. These records shall include the design rate capacity of 

the unit, emission factors used in calculations and potential/allowable emission rates. These records shall 

be kept on site and available for inspection for a period of five years after the date of record. 
Source ID# 2090010 

23 

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 

Monitoring 

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies 

pursuant to the “Opacity Monitoring” section. The initial frequency of observations is monthly (when 

operating) but can change, pursuant to this section, if visible emission exceedances are observed. 

Record Keeping and Reporting

A log shall be maintained noting the information required in the “Opacity Monitoring” section. The log 

will be updated prior to the end of the shift during which the assessment occurred. These records shall be 

kept on site and available for inspection for a period of five years after the date of record. 

(3) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19-

501(d)(1)] 

 Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and 

maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control 

equipment. [K.A.R. 28-19-501(d)(2)] 

 Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs 

of the control equipment, the action taken on such date, and any corrective action or preventative measures 

taken. Records shall be kept on site and available for inspection for a period of five years after the date of 

record. [K.A.R. 28-19-501(d)(3)]

Section E – NSPS Emissions Sources for K5 and J6 Manufacturing Lines 

The following principal emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CEJ6CYCLONEB / SV-04-18 / CE-J6WEPB / SV-04-18 / CEJ6CYCLONEC / SV-04-19 

J6 forming controlled by cyclones and a WEP 

EU-J6OVEN / CE-J6CYCLONEOC / CE-J6HPAF001 / SV10-06 / CE-J6HPAF002 / SV-10-06 / CE-J6CYCLONEOD / 

CE-J6HPAF003 / SV-10-11 / CE-J6HPAF004 / SV-10-11 

J6 curing oven controlled by cyclones and HPAF 

EU-J6COOLING / CE-J6CYCLONESS / CE-J6HPAF006 / 

SV-10-07 / CE-J6SCRUBBER001 / SV-08-12 / CEJ6SCRUBBER002 / SV-09-10 

J6 cooling section controlled by wet scrubbers, 

cyclone, and HPAF 

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE-K5CYCLONEC / CEK5WEPC / SV-04-13 

K5 forming north controlled by cyclones and a 

WEP 

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD / 

SV-04-15 / CE-K5CYCLONEE / SV-04-12 / CEK5CYCLONEF / SV-04-11 

K5 forming south controlled by cyclones and a 

WEP 
Source ID# 2090010 

24 

EU-K5OVEN / CE-K5CYCLONEOC / CE-K5HPAF001 / 

SV-08-15 / CE-K5HPAF002 / SV-08-15 / CEK5CYCLONEOD / CE-K5HPAF003 / SV-08-11 / CEK5HPAF004 / SV-08-11 

K5 curing oven controlled by cyclones and HPAF 

EU-K5COOLING / CE-K5CYCLONESS / CE-K5HPAF005 

/ SV-08-10 / CE-K5HPAF006 / SV-08-10 / CEK5SCRUBBER001 / SV-07-16 / CE-K5SCRUBBER002 / 

SV-07-17 

K5 cooling section controlled by wet scrubbers, 

cyclone, and HPAF 

(1) Limitation or Standard

Particulate matter emissions are limited to the amounts determined by the following equation: 

 Process weight rate < = 30 tons/hr, E=(4.1)(P0.67) 

 Process weight rate > 30 tons/hr, E=(55)(P0.11) - 40 

Where: E = the rate of emissions in lbs/hr 

 P = process weight rate in tons/hr 

 [K.A.R. 28-19-20] 

For the K5 & J6 manufacturing lines (as per 40 CFR 60.681) (manufacturing line includes forming, curing / 

cooling sections): Compliance with this limitation shall constitute compliance with the particulate matter 

emissions limit of 5.5 kg/Mg (11.0 lb/ton) of glass pulled. [40 CFR 60, Subpart PPP, 60.682] Note: The 

process weight rate limitation for these emission sources is more stringent than the NSPS standard for K5 

& J6 lines. 

Monitoring

The potential particulate matter emission rate must be recalculated and evaluated against the rule limitation 

if any factors change that would affect the potential particulate matter emission rate (process changes, 

emission factor increases, fuel changes, etc.). For the K5 and J6 manufacturing lines see sections F & G for 

additional NSPS monitoring. 

Record Keeping and Reporting

Records shall be maintained of any recalculations and evaluations. These records shall include the design 

rate capacity of the unit, emission factors used in calculations and potential/allowable emission rates. 

These records shall be kept on site and available for inspection for a period of five years after the date of 

record. For the K5 and J6 manufacturing lines see sections F & G for additional NSPS record keeping and 

reporting. 

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 

Monitoring

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies 

pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can 

change, pursuant to this section, if visible emissions are believed to exceed the limitation. 

Record Keeping and Reporting

 

A log shall be maintained noting whether visible emissions occurred except for water vapor and whether 

emissions were normal for the process. The log will be updated prior to the end of the shift during which 

the assessment occurred. Records shall be kept on site and available for inspection for a period of five 

years after the date of record. 
Source ID# 2090010 

25 

(3) Limitation or Standard

For the K5 and J6 manufacturing lines the owner or operator shall maintain records consisting of the 

occurrence and duration of any startup, shutdown or malfunction in the operation of the emission units 

listed above, any malfunction of the air pollution control equipment or any periods during which a 

continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(a)(7)(b)] 

Monitoring

There are no monitoring requirements for this limitation. 

Record Keeping and Reporting

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

(4) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19-

501(d)(1)] 

 Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and 

maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control 

equipment. [K.A.R. 28-19-501(d)(2)] 

 Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs 

of the control equipment, the action taken on such date, and any corrective action or preventative measures 

taken. Records shall be kept on site and available for inspection for a period of five years after the date of 

record. [K.A.R. 28-19-501(d)(3)]

Section F – NSPS PPP Emission Sources for Wet Scrubbers

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-K5COOLING / CE-K5CYCLONESS / CEK5HPAF005 / SV-08-10 / CE-K5HPAF006 / SV08-10 / CE-K5SCRUBBER001 / SV-07-16 / CEK5SCRUBBER002 / SV-07-17 

K5 cooling section controlled by wet scrubbers, cyclone, and 

HPAF 

EU-J6COOLING / CE-J6CYCLONESS / CEJ6HPAF006 / SV-10-07 / CE-J6SCRUBBER001 

/ SV-08-12 / CE-J6SCRUBBER002 / SV-09-10 

J6 cooling section controlled by wet scrubbers, cyclone, and 

HPAF 

(1) Limitation or Standard

The facility must operate scrubbers on NSPS sources according to the requirements of 40 CFR Part 60, 

Subpart PPP, Standards of Performance for Wool Fiberglass Insulation Manufacturing Plants. [40 CFR 

Part 60, Subpart PPP, 60.683(a) & (c)] 

Monitoring

The facility shall calibrate, maintain, and operate monitoring devices that measure the gas pressure drop 

across each scrubber and the scrubbing liquid flow rate to each scrubber. The pressure drop monitor shall 

be certified by its manufacturer to be accurate within 250 pascals (1 inch water gauge) over its operating 

range, and the flow rate monitor will be certified by its manufacturer to be accurate within 5 percent over 
Source ID# 2090010 

26 

its operating range. [40CFR60.683(a)] All monitoring devices used for this standard shall be recalibrated 

quarterly in accordance with procedures under 40 CFR 60.13(b). [40CFR60.683(c)] 

Record Keeping and Reporting

 At least once every 4 hours the facility shall record the gas pressure drop (DP) across each scrubber 

and the scrubbing liquid flow rate to each scrubber, unless the line did not operate during that 4-hour 

period. [40 CFR 60.684(a)] 

 Records of quarterly recalibration of all monitoring devices. [40 CFR 60.684(d)] 

 Facility shall submit written semi-annual reports of exceedances of control device operating 

parameters, and a report of corrective maintenance. Exceedances are defined as any monitoring data 

that are less than 70 percent of the lowest value or greater than 130 percent of the highest value of each 

operating parameter recorded during the most recent performance test. [40 CFR 60.684(d)] 

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

(2) Limitation or Standard

The owner or operator shall maintain records consisting of the occurrence and duration of any startup, 

shutdown or malfunction in the operation of the emission units listed above, any malfunction of the air 

pollution control equipment or any periods during which a continuous monitoring system or monitoring 

device is inoperative. [40 CFR 60.7(a)(7)(b)] 

Monitoring

There are no monitoring requirements for this limitation. 

Record Keeping and Reporting

 Records shall be kept on site and available for inspection for a period of five years after the date of record. 

Section G – NSPS PPP Emissions Sources for Wet Electrostatic Precipitators (WEP)

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE-K5CYCLONEC / CE-K5WEPC / 

SV-04-13 

K5 forming north controlled by cyclones 

and a WEP 

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD / SV-04-

15 / CE-K5CYCLONEE / SV-04-12 / CE-K5CYCLONEF / SV-04-

11 

K5 forming south controlled by cyclones 

and a WEP 

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CEJ6CYCLONEB / CE-J6WEPB / SV-04-18 / CE-J6CYCLONEC / 

SV-04-19 

J6 forming, controlled by cyclones and a 

WEP 

(1) Limitation or Standard

The facility must operate wet electrostatic precipitators on NSPS sources according to the requirements of 

[40 CFR Part 60, Subpart PPP, Standard of Performance for Wool Fiberglass Insulation Manufacturing 

Plants. [40 CFR 60.683(b) & (c)] 

Monitoring

The facility shall install, calibrate, maintain, and operate monitoring devices that measure the secondary 

current (amperes) and voltage in each electrical field and the inlet water flow rate. In addition, the facility 

shall determine the total residue (total solids) content of the water entering the control device once per day 

using Method 209, "Total Residue Dried at 103-105C", in Standard Methods for the Examination of Water 

and Wastewater, 15th Edition, 1980. Total residue shall be reported as percent by weight. All monitoring 
Source ID# 2090010 

27 

devices required under this paragraph are to be certified by their manufacturers to be accurate within 5 

percent over their operating range. All monitoring devices used for this standard shall be recalibrated 

quarterly in accordance with procedures under 40 CFR 60.13(b). 

Record Keeping and Reporting

 At least once every 4 hours the owner or operator shall record the secondary current and voltage in 

each electrical field and the inlet water flow rate, unless the line did not operate during that 4-hour 

period. [40 CFR 60.683(b)] 

 The total residue (total solids) content of the water entering the control device shall be recorded once 

per day. [40 CFR 60.683(b)] 

 Records of quarterly recalibration of all monitoring devices. [40 CFR 60.683(b)] 

 Facility shall submit written semi-annual reports of exceedances of control device operating 

parameters, and a report of corrective maintenance. Exceedances are defined as any monitoring data 

that are less than 70 percent of the lowest value or greater than 130 percent of the highest value 

secondary voltage and secondary current in the last field of the WEP recorded during the most recent 

performance test, zero secondary voltage and secondary current (i.e. one or more fields are off) in the 

first or second fields of the WEP and wash water solids content greater than 130 percent of the highest 

value recorded during the most recent performance test. [40 CFR 60.684(d), modified by May 30, 

2001 USEPA Region VII letter] 

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

(2) Limitation or Standard

The owner or operator shall maintain records consisting of the occurrence and duration of any startup, 

shutdown or malfunction in the operation of the emission units listed above, any malfunction of the air 

pollution control equipment or any periods during which a continuous monitoring system or monitoring 

device is inoperative. [40 CFR 60.7(a)(7)(b)] 

Monitoring

There are no monitoring requirements for this limitation. 

Record Keeping and Reporting

 Records shall be kept on site and available for inspection for a period of five years after the date of record. 

Section H – NSPS PPP Emission Sources for Unbonded Loose Fill (ULF) line

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-ULFFORMING / CE-ULFSCRUBBER001 / SV-03-34 

/ CE-ULFSCRUBBER002 / SV-03-34 

ULF forming controlled by wet scrubbers and 

cyclonic primary separators 

EU-ULFFAB&PACKAGING / CE-ULFSCRUBBER001 / 

CE-ULFSCRUBBER002 / SV-03-34

ULF fabrication & packaging vented to EU-forming 

which is controlled by wet scrubbers and cyclonic 

primary separators 

EU-ULF CONDITIONING / SV-03-35 ULF Conditioning 

(1) Limitation or Standard

The emission rate of PM from the ULF manufacturing line’s forming section shall not exceed 3.00 lb/ton of 

glass pulled (7.5 lb/hr). Compliance with this limitation shall constitute compliance with 40 CFR 60.682 

and K.A.R. 28-19-20(a). [ULF Construction Permit, January 4, 1999, Air Emissions Limitation 1] 

Compliance with this limitation shall constitute compliance with K.A.R. 28-19-20 and 40 CFR 60, Subpart 

PPP, 60.682 
Source ID# 2090010 

28 

Monitoring

The facility shall calibrate, maintain, and operate monitoring devices that measure the gas pressure drop 

across each scrubber and the scrubbing liquid flow rate to each scrubber. The pressure drop monitor shall 

be certified by its manufacturer to be accurate within 250 pascals (1 inch water gauge) over its operating 

range, and the flow rate monitor will be certified by its manufacturer to be accurate within 5 percent over 

its operating range. [40CFR60.683(a)] All monitoring devices used for this standard shall be recalibrated 

quarterly in accordance with procedures under 40 CFR 60.13(b). [40CFR60.683(c)] 

Cleaning of the stack, ductwork, and separators shall be performed annually and included in Owens 

Corning’s operation and maintenance plan. 

Record Keeping and Reporting

 At least once every 4 hours the facility shall record the gas pressure drop (DP) across each scrubber 

and the scrubbing liquid flow rate to each scrubber, unless the line did not operate during that 4-hour 

period. [40 CFR 60.684(a)] 

 Facility shall kept records of quarterly recalibration of all monitoring devices shall be kept. [40 CFR 

60.684(d)] 

 Facility shall submit written semi-annual reports of exceedances of control device operating 

parameters, and a report of corrective maintenance. Exceedances are defined as any monitoring data 

that are less than 70 percent of the lowest value or greater than 130 percent of the highest value of each 

operating parameter recorded during the most recent performance test. [40 CFR 60.684(d)] 

 Facility shall record date and description of the stack, ductwork, and separators annual cleaning. 

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

(2) Limitation or Standard

PM10 BACT for the ULF manufacturing line’s forming section shall be 3.00 lb/ton of glass pulled (7.5 

lbs/hr). [ULF Construction Permit, January 4, 1999, Air Emissions Limitation 2] 

Monitoring

The potential particulate matter emission rate must be recalculated and evaluated against the rule limitation 

if any factors change that would affect the potential particulate matter emission rate (process changes, 

emission factor increases, fuel changes, etc.). 

Record Keeping and Reporting

Records shall be maintained of any recalculations and evaluations. These records shall include the design 

rate capacity of the unit, emission factors used in calculations and potential/allowable emission rates. 

These records shall be kept on site and available for inspection for a period of five years after the date of 

record. Records of applicable source testing results and emission calculations shall be kept on site and 

available for inspection for a period of five years after the date of record. 

(3) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 

Monitoring

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies 

pursuant to the “Opacity Monitoring” section. The initial frequency of observations is monthly (when 

operating) but can change, pursuant to this section, if visible emission exceedances are observed. 
Source ID# 2090010 

29 

Record Keeping and Reporting

A log shall be maintained noting the information required in the “Opacity Monitoring” section. The log 

shall be updated prior to the end of the shift during which the assessment occurred. Records shall be kept 

on site and available for inspection for a period of five years after the date of record. 

(4) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19-

501(d)(1)] 

 Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and 

maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control 

equipment. [K.A.R. 28-19-501(d)(2)] 

 Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs 

of the control equipment, the action taken on such date, and any corrective action or preventative measures 

taken. Records shall be kept on site and available for inspection for a period of five years after the date of 

record. [K.A.R. 28-19-501(d)(3)]

[ULF Construction Permit, January 4, 1999, Permit Conditions 1 and 2] 

(5) Limitation or Standard

The owner or operator shall maintain records consisting of the occurrence and duration of any startup, 

shutdown or malfunction in the operation of the emission units listed above, any malfunction of the air 

pollution control equipment or any periods during which a continuous monitoring system or monitoring 

device is inoperative. [40 CFR 60.7(a)(7)(b)] 

Monitoring

There are no monitoring requirements for this limitation. 

Record Keeping and Reporting

 Records shall be kept on site and available for inspection for a period of five years after the date of record. 

Section I – NSPS CC Emission Sources for K5 Glass melting furnace

The following emission source is subject to the requirements listed below: 

Emission Source Description 

EU-K5FURNACE / CE-K5DEP / SV-03-25 / SV-03-24 K5 furnace controlled by a DEP 

(1) Limitation or Standard

40CFR 60.292(a) limits the PM emission rate from the K5 furnace to 0.25 g of particulate per kg of glass 

pulled (0.50 lb/ton of glass pulled (3.44 lb/hr)). [40CFR60.292(a)] [K5 Construction Permit, November 25, 

1997, Air Emission Limitation 1] 

Compliance with this limitation shall constitute compliance with K.A.R. 28-19-20(a) and 40 CFR 

63.1382(a). 
Source ID# 2090010 

30 

Monitoring

See Section N for monitoring requirements. 

Record Keeping and Reporting

See Section N for record keeping and reporting requirements. 

(2) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19-

501(d)(1) and K5 Construction Permit, November 25, 1997, Permit Condition 1] 

 Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and 

maintained on-site within 180 days of permit issuance to assure proper operation of the air pollution control 

equipment. [K5 Construction Permit, November 25, 1997, Permit Condition 3 and K.A.R. 28-19-

501(d)(2)] 

 Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs 

of the control equipment, the action taken on such date, and any corrective action or preventative measures. 

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

(3) Limitation or Standard

The owner or operator shall maintain records consisting of the occurrence and duration of any startup, 

shutdown or malfunction in the operation of the emission units listed above, any malfunction of the air 

pollution control equipment or any periods during which a continuous monitoring system or monitoring 

device is inoperative. [K5 Construction Permit dated November 25, 1997, Record-keeping condition 2 and 

40 CFR 60.7(a)(7)(b)] 

Monitoring

There are no monitoring requirements for this limitation. 

Record Keeping and Reporting

 Records shall be kept on site and available for inspection for a period of five years after the date of record. 

Section J – Ink Jet Printing Sources

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

IA-PRINTK5 K5 ink jet printing 

IA-PRINTJ6 J6 ink jet printing 

IA-PRINT70 70 ink jet printing 

(1) Limitation or Standard

The owner or operator shall maintain a monthly record of printing ink usage and the volatile organic 

compound (VOC) content of the ink. [Ink Jet Printers Construction Permit, January 19, 1995, General 

Condition 3] 
Source ID# 2090010 

31 

Monitoring

The facility shall record monthly ink usage and documentation necessary to show VOC content of the ink. 

[nk Jet Printers Construction Permit, January 19, 1995, General Condition 3] 

Record Keeping and Reporting

Records of ink usage and VOC content of the ink shall be kept on site and available for inspection for a 

period of five years after the date of record. 

(2) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 

Monitoring 

Due to potentially very low visible emissions, no monitoring is required at the time of permit issuance. If 

the operation changes such that the visible emissions are no longer very low, the owner or operator shall 

comply with the requirements stated in the “Opacity Monitoring” section. 

Record Keeping and Reporting

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for 

this limitation. 

Section K – Volatile Organic Compound (VOC) Sources

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CE-J6CYCLONEB / 

SV-04-18 / CE-J6WEPB / SV-04-18 / CE-J6CYCLONEC / SV-04-19 

J6 forming controlled by cyclones and 

a WEP 

EU-J6OVEN / CE-J6CYCLONEOC / CE-J6HPAF001 / SV-10-06 / CEJ6HPAF002 / SV-10-06 / CE-J6CYCLONEOD / CE-J6HPAF003 / SV10-11 / CE-J6HPAF004 / SV-10-11 

J6 curing oven controlled by cyclones 

and HPAF 

EU-J6COOLING / CE-J6CYCLONESS / CE-J6HPAF006 / SV-10-07 / 

CE-J6SCRUBBER001 / SV-08-12 / CE-J6SCRUBBER002 / SV-09-10 

J6 cooling section controlled by wet 

scrubbers, cyclone, and HPAF 

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE-K5CYCLONEC / CE-K5WEPC / SV04-13 

K5 forming north controlled by 

cyclones and a WEP 

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD / SV-04-15 / 

CE-K5CYCLONEE / SV-04-12 / CE-K5CYCLONEF / SV-04-11 

K5 forming south controlled by 

cyclones and a WEP 

EU-K5OVEN / CE-K5CYCLONEOC / CE-K5HPAF001 / SV-08-15 / 

CE-K5HPAF002 / SV-08-15 / CE-K5CYCLONEOD / CE-K5HPAF003 / 

SV-08-11 / CE-K5HPAF004 / SV-08-11 

K5 curing oven controlled by cyclones 

and HPAF 

EU-K5COOLING / CE-K5CYCLONESS / CE-K5HPAF005 / SV-08-10 / 

CE-K5HPAF006 / SV-08-10 / CE-K5SCRUBBER001 / SV-07-16 / CEK5SCRUBBER002 / SV-07-17 

K5 cooling section controlled by wet 

scrubbers, cyclone, and HPAF 

EU-70FORMING / CE-70CYCLONEA / SV-01-07 / CE-70CYCLONEB 

/ CE-70WEPB / SV-01-08 / CE-70CYCLONEC / SV-01-09 / CE70CYCLONED / SV-01-10 

70 forming controlled by cyclones and 

a WEP 

EU-70OVEN / CE-70CYCLONEOC / CE-70HPAF001 / SV-18-06 / CE70HPAF002 / SV-18-06 / CE-70CYCLONEOD / CE-70HPAF003 / SV17-06 / CE-70HPAF004 / SV-17-06 

70 curing oven controlled by cyclones 

and HPAF 

EU-70COOLING / CE-70CYCLONESS / CE-70HPAF005 / SV-18-11 / 

CE-J6HPAF006 / SV-18-11 / CE-70SCRUBBER001 / SV-17-08 / CE70SCRUBBER002 / SV-17-12 

70 cooling section controlled by wet 

scrubbers, cyclone, and HPAF 
Source ID# 2090010 

32 

EU-ULFFORMING / CE-ULFSCRUBBER001 / CEULFSCRUBBER002 / SV-03-34 

ULF forming controlled by wet 

scrubbers and cyclonic primary 

separators 

EU-ULFFAB & PACKAGING / CE-ULFSCRUBBER001 / CEULFSCRUBBER002 / SV-03-34 

ULF fabrication & packaging vented to 

EU-forming which is controlled by wet 

scrubbers and cyclonic primary 

separators 

(1) Limitation or Standard

Each manufacturing lines (forming, curing / cooling) VOC emissions must not exceed 5 lbs per ton of glass 

pulled. [K.A.R. 28-19-74(b) and ULF Construction Permit, January 4, 1999, Air Emissions Limitation 5] 

No more than 37.4 tons (74,800 lbs) of silane coupling agent shall be used in the Kansas City facility in any 

consecutive 12 month period. [Silane Conversion Project Permit issued May 10, 2002. Air Emission 

Limitation #3] 

Monitoring

The potential VOC emission rate must be recalculated and evaluated against the rule limitation if any 

factors change that would affect the potential VOC emission rate. 

Record Keeping and Reporting

Records shall be maintained to ensure that VOC emission sources are in compliance with the VOC 

emission rate limitation. [K.A.R. 28-19-74(g)] The parameters (where applicable) to be monitored 

include: 

 Product being produced; 

 Glass pull rate (weight per unit time); 

 Binder type; 

 Binder application rate (weight per unit time); 

 LOI (Loss of ignition, percent) as determined by ASTM Standard Test Method D-2584-68, "Ignition 

Loss of Cured Reinforced Resin," percent or the alternative method described in the September 26, 

2002 Donald Toensing approval letter; 

 operating parameters of any VOC emissions control devices at least once during each eight hour work 

shift, such as: 

 (A) wet scrubbing device water flow rate, volume per unit time; 

 (B) wet scrubbing device pressure drop, pressure units; 

 Silane Coupling Agent usage shall be monitored and recorded. Records shall be updated monthly no 

later than the last day of the month to which follows the month to which the records relate. 

Records shall be maintained of any recalculations and evaluations. Records of applicable source testing 

results and emission calculations shall be kept on site and available for inspection for a period of five years 

after the date of record. 

Records shall be kept on site and available for inspection for a period of five years after the date of record. 

Section L – Parts Washers

The following emission source is subject to the requirements listed below: 

Emission Source Description 

IA-PCSTATIONS (6) 6 Parts Cleaning Stations 

(1) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R 28-19-11. [K.A.R. 28-19-

650(b)] 
Source ID# 2090010 

33 

Monitoring

Due to potentially very low visible emissions, no monitoring is required at the time of permit issuance. If 

the operation changes such that the visible emissions are no longer very low, the owner or operator shall 

comply with the requirements stated in the “Opacity Monitoring” section.

Record Keeping and Reporting

Due to potentially very low visible emissions, no record keeping is required. 

(2) Limitation or Standard

The owner or operator of each affected cold cleaning operation shall assure that only cold cleaning solvents 

with a vapor pressure less than 1.0 mm Hg at 68°F shall be used. [K.A.R. 28-19-714(c)(2)(A)]

 

Monitoring

 

The owner or operator shall be required to maintain on site a current copy of the Material Safety Data Sheet 

(MSDS) of the solvent being used in each of the degreasing operations. 

Record Keeping and Reporting

The owner or operator shall keep the following additional records on site for five years after the date of 

record: 

A. Name and address of the solvent supplier. 

B. Date of each solvent purchase for affected degreasers. 

C. Quantity and vapor pressure of each solvent purchased in units of mmHg at 68oF. 

 [K.A.R. 28-19-714(g)(2)] 

(3) Limitation or Standard

The owner or operator shall store waste solvent only in covered containers and shall not dispose of waste 

solvent or transfer it to another party, such that the waste solvent can evaporate into the atmosphere. 

[K.A.R. 28-19-714(c)(11)]

Monitoring

The owner or operator shall maintain on site and make available for inspection the written procedure or 

policy which has been put into place to assure that waste solvent is stored in closed containers and that it is 

properly disposed.

Record Keeping and Reporting

Records shall be kept on site of the amount and type of solvent used per month, for five years after the date 

of record. [K.A.R. 28-19-714(g)(1)(A)] 

(4) Limitation or Standard

a. The owner or operator shall equip each solvent cleaner with a cover to minimize evaporation of 

the solvent while in the closed position, or with an enclosed reservoir to limit the escape of solvent 

vapors from the solvent bath if parts are not being processed in the cleaner. [K.A.R. 28-19-

714(c)(4)] 

b. The cover to cold solvent cleaner shall be designed to be operated with one hand if the conditions 

in K.A.R. 28-19-714 (c)(5) exist. 

c. The cover to cold solvent cleaner shall remain closed whenever parts are not being handled in the 

cleaner. [K.A.R. 28-19-714(c)(6)] 
Source ID# 2090010 

34 

d. The owner or operator shall equip each solvent cleaner with an internal drainage facility that 

enables the cleaned parts to be enclosed under the cover while the cleaned parts are draining; or if 

the internal drainage facility cannot fit into the cleaning system and the solvent volatility is less 

than 31.0 mm Hg at 100°F, an external drainage system that allows the solvent to drain from the 

cleaned parts to an enclosed solvent reservoir. [K.A.R. 28-19-714(c)(7)] 

e. The owner or operator shall drain the cleaned parts for at least 15 seconds or until dripping ceases. 

[K.A.R. 28-19-714(c)(8)] 

f. The solvent spray used, shall be a solid fluid stream with an operating pressure of 10 psig or less 

and shall not be an atomized or shower-type spray. 

 [K.A.R. 28-19-714(c)(12)] 

Monitoring

A permanent, conspicuous label summarizing the operating requirements of the equipment shall be posted 

near the operator’s position on the cleaner. [K.A.R. 28-19-714(c)(10)] 

Record Keeping and Reporting

The owner or operator shall maintain records pertaining to the maintenance of the degreaser. Records shall 

be maintained on site for five years after the date of record. [K.A.R. 28-19-714(g)(1)(B)] 

Section M – Wool Fiberglass Manufacturing MACT NNN – Furnaces

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-J5FURNACE / CE-J5DEP / SV-03-01 or SV-03-21 J5 furnace controlled by a DEP 

EU-K5FURNACE / CE-K5DEP / SV-03-25 / SV-03-24 K5 furnace controlled by a DEP 

EU-70FURNACE / CE-70BATCHWETTING / SV-01-03 / 

SV-01-04 70 furnace controlled by a batch wetting system 

(1) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b) which will constitute compliance with K5 Construction Permit, November 25, 1997, Air Emission 

Limitation 2] 

Monitoring 

A qualitative opacity assessment shall be conducted at the frequency for which the facility qualifies 

pursuant to the Opacity Monitoring section. The initial frequency of assessments is monthly but can 

change, pursuant to this section, if visible emissions are believed to exceed the limitation. 

Record Keeping and Reporting

A log shall be maintained noting whether visible emissions occurred, except for water vapor, and whether 

emissions were normal for the process. The log will be updated prior to the end of the shift during which 

the assessment occurred. Records shall be kept on site and available for inspection for a period of five 

years after the date of record. 

(2) Limitation or Standard

Each furnace’s emissions of particulate matter shall not exceed 0.5 lbs of PM per ton of glass pulled. [40 

CFR 63.1382(a)] 

Compliance with this limitation shall constitute compliance with K.A.R. 28-19-20(a). 
Source ID# 2090010 

35 

Monitoring

a.) The owner or operator shall conduct a performance test to demonstrate compliance with the 

applicable emission limits in §63.1382(a)(2)(i). Compliance is demonstrated when the emission 

rate of the pollutant is equal to or less than the applicable emission limit in §63.1382(a)(2)(i). The 

owner or operator shall conduct the performance test according to the procedures in 40 CFR 63, 

subpart A and 40 CFR Part 63.1385. 

b.) The owner or operator shall operate the J5 and K5 Furnace’s Dry Electrostatic Precipitators (DEP) 

to control each of their particulate emissions, respectively. The first, second and third field 

secondary voltage shall be monitored: [40 CFR Part 63.1383] 

c.) The owner or operator shall operate the 70 Furnace Batch Wetting System to control its particulate 

emissions from this furnace. The total water flow delivered to Batch Wetting System shall be 

monitored continuously. 

d.) The owner or operator of shall monitor the glass pull rate from the K5, J5 and 70 Furnaces by 

totaling the glass pull rates measured by the individual position pull rate cameras in the forming 

sections of each furnace on an hourly basis. [40 CFR Part 63.1383(f)(1)] 

e.) The owner or operator shall install, calibrate, maintain and operate monitoring devices that 

measure the first, second and third field secondary voltage in the J5 and K5 Furnace DEPs, and the 

total water flow to the 70 Furnace Batch Wetting System and the individual position molten glass 

pull rate cameras in the forming sections of the K5, J6, U3 and 70 Lines. (Note that the J5 

Furnace supplies molten glass to the J6 and U-3 lines.) [40 CFR Part 63.1383] 

f.) The owner or operator may change the control device and process operating parameter limits 

established during the initial performance tests if additional performance testing is conducted to 

verify that, at the new control device or process parameter levels, they comply with the applicable 

emission limits in 40 CFR Part 63.1382. The owner or operator shall conduct all additional 

performance tests according to the procedures in this part 63, subpart A and in 40 CFR Part 

63.1384. [40 CFR Part 63.1383(m)] 

g.) The owner or operator must operate all affected control equipment and processes according the 

operations, maintenance, and monitoring plan (required by 40 CFR 63.1383(a)) which includes the 

following requirements: 

 The owner or operator must initiate corrective action within 1 hour when any 3-hour block 

average of the monitored dry electrostatic precipitator (DEP) parameter is outside the limit(s) 

established during the performance test as specified in 40 CFR Part 63.1384 and complete 

corrective actions in a timely manner according to the procedures in the operations, 

maintenance, and monitoring plan. [40CFR63.1382(b)(2)(i)] 

 The owner or operator must implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR part 64 subpart D when the monitored 

DEP parameter is outside the limit(s) established during the performance test as specified in 

40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6-month block 

reporting period. [40CFR63.1382(b)(2)(ii)] 

 The owner or operator must operate the DEP such that the monitored DEP parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR Part 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period. [40CFR63.1382(b)(2)(iii)] 

 The owner or operator must initiate corrective action within 1 hour when the average glass 

pull rate of any 4-hour block period for glass melting furnaces equipped with continuous glass 

pull rate monitors, or daily glass pull rate for glass melting furnaces not so equipped, exceeds 

the average glass pull rate established during the performance test as specified in 40 CFR Part 

63.1384, by greater than 20 percent and complete corrective actions in a timely manner 

according to the procedures in the operations, maintenance, and monitoring plan. 

[40CFR63.1382(b)(5)(i)] 

 The owner or operator must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR part 64, subpart D when the glass pull rate exceeds, by more 

than 20 percent, the average glass pull rate established during the performance test as 
Source ID# 2090010 

36 

specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6-

month block reporting period. [40CFR63.1382(b)(5)(ii)] 

 The owner or operator must operate each glass-melting furnace such that the glass pull rate 

does not exceed, by more than 20 percent, the average glass pull rate established during the 

performance test as specified in 40 CFR Part 63.1384 for more than 10 percent of the total 

operating time in a 6-month block reporting period. [40CFR63.1382(b)(5)(iii)] 

 The owner or operator must initiate corrective action within 1 hour when any 24-hour block 

average of the monitored Batch Wetting System parameter is outside the limit(s) established 

during the performance test and complete corrective actions in a timely manner according to 

the procedures in the operations, maintenance, and monitoring plan. 

 The owner or operator must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64 subpart D when the monitored parameter(s) of the 

Batch Wetting System is outside the limit(s) established during the performance test as 

specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6-

month block reporting period. 

 The owner or operator must operate the Batch Wetting System used to control particulate 

emissions from the 70 furnace such that the monitored Batch Wetting System parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR Part 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period. 

Record Keeping and Reporting

a.) The owner or operator shall report the results of performance tests as part of the notification of 

compliance status required in 40 CFR Part 63.1386(a)(7). [40 CFR 63.10(d)(2)] 

b.) The owner or operator shall develop and implement a written plan as described in 40 CFR Part 

63.6(e)(3) that contains specific procedures to be followed for operating the J5, K5 and 70 

Furnaces and maintaining these sources during periods of startup, shutdown, and malfunction and 

a program of corrective action for malfunctioning process modifications and control systems used 

to comply with the standard. In addition to the information required in 40 CFR Part 63.6(e)(3), the 

plan shall include: [40 CFR 63.1386(c)(1)] 

 Procedures to determine and record the cause of the malfunction and the time the malfunction 

began and ended; [40 CFR 63.1386(c)(1)(i)] 

 Corrective actions to be taken in the event of a malfunction of a control device or process 

modification, including procedures for recording the actions taken to correct the malfunction 

or minimize emissions; and [40 CFR 63.1386(c)(1)(ii)] 

 A maintenance schedule for each control device and process modification that is consistent 

with the manufacturer's instructions and recommendations for routine and long-term 

maintenance. [40 CFR 63.1386(c)(1)(iii)] 

c.) The owner or operator shall also keep records of each event as required by 40 CFR Part 63.10(b) 

and record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR Part 63.10(e)(3)(iv). [40 CFR 

63.1386(c)(2)] 

d.) As required by 40 CFR Part 63.10(b), the owner or operator shall maintain files of all information 

(including all reports and notifications) required by 40 CFR 63 Subparts A and NNN. The owner 

or operator must retain each record for at least 5 years following the date of each occurrence, 

measurement, maintenance, corrective action, report, or record. The most recent 2 years of records 

must be retained at the facility. The remaining 3 years of records may be retained off site. The 

owner or operator may retain records on microfilm, on a computer, on computer disks, on 

magnetic tape, or on microfiche; and the owner or operator may report required information on 

paper or on a labeled computer disk using commonly available and EPA- compatible computer 

software. [40 CFR 63.1386(d)(1)(i)-(iii)] 

e.) In addition to the general records required by 40 CFR Part 63.10(b)(2), the owner or operator shall 

maintain records of the following information: 
Source ID# 2090010 

37 

 DEP parameter value(s) used to monitor DEP performance, including any period when the 

value(s) deviated from the established limit(s), the date and time of the deviation, when 

corrective actions were initiated, the cause of the deviation, an explanation of the corrective 

actions taken, and when the cause of the deviation was corrected; [40 CFR 63.1386(d)(2)(ii)] 

 Batch Wetting System parameter value(s) used to monitor Batch Wetting System 

performance, including any period when the value(s) deviated from the established limit(s), 

the date and time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of the deviation 

was corrected; 

 Glass pull rate, including any period when the pull rate exceeded the average pull rate 

established during the performance test by more than 20 percent, the date and time of the 

exceedance, when corrective actions were initiated, the cause of the exceedance, an 

explanation of the corrective actions taken, and when the cause of the exceedance was 

corrected. [40 CFR 63.1386(d)(2)(ix)] 

f.) As required by 40 CFR Part 63.10(e)(3)(v), the owner or operator shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter deviates 

from the levels established during the performance test. The report shall contain the information 

specified in 40 CFR 63.10(e) (see 40 CFR 63.10(e)3(vi) for specific report items) as well as the 

additional records required by the recordkeeping requirements of 40 CFR 63.1386(d). When no 

deviations have occurred, the owner or operator shall submit a report stating that no excess 

emissions occurred during the reporting period. [40 CFR 63. 1386(e)] 

(3) Limitation or Standard

The control equipment shall be continuously operated while operating the emission units. [K.A.R. 28-19-

501(d)(1)] 

 Monitoring

A written air pollution control equipment maintenance plan shall be developed, implemented, and 

maintained on-site within 30 days of permit issuance to assure proper operation of the air pollution control 

equipment. [K.A.R. 28-19-501(d)(2)] 

 Record Keeping and Reporting

The owner or operator shall maintain a log showing the date of all routine or other maintenance or repairs 

of the control equipment, the action taken on such date, and any corrective action or preventative measures 

taken. [K.A.R. 28-19-501(d)(3)]

Section N – Wool Fiberglass Manufacturing MACT NNN – Lines

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

EU-J6FORMING / CE-J6CYCLONEA / SV-04-17 / CE-J6CYCLONEB / 

SV-04-18 / CE-J6WEPB / SV-04-18 / CE-J6CYCLONEC / SV-04-19 

J6 forming controlled by cyclones and 

a WEP 

EU-J6OVEN / CE-J6CYCLONEOC / CE-J6HPAF001 / SV-10-06 / CEJ6HPAF002 / SV-10-06 / CE-J6CYCLONEOD / CE-J6HPAF003 / SV10-11 / CE-J6HPAF004 / SV-10-11 

J6 curing oven controlled by cyclones 

and HPAF 

EU-J6COOLING / CE-J6CYCLONESS / CE-J6HPAF006 / SV-10-07 / 

CE-J6SCRUBBER001 / SV-08-12 / CE-J6SCRUBBER002 / SV-09-10 

J6 cooling section controlled by wet 

scrubbers, cyclone, and HPAF 

EU-K5FORMINGN / CE-K5CYCLONEA / SV-04-16 / CEK5CYCLONEB / SV-04-14 / CE-K5CYCLONEC / CE-K5WEPC / SV04-13 

K5 forming north controlled by 

cyclones and a WEP 

EU-K5FORMINGS / CE-K5CYCLONED / CE-K5WEPD / SV-04-15 / 

CE-K5CYCLONEE / SV-04-12 / CE-K5CYCLONEF / SV-04-11 

K5 forming south controlled by 

cyclones and a WEP 
Source ID# 2090010 

38 

EU-K5OVEN / CE-K5CYCLONEOC / CE-K5HPAF001 / SV-08-15 / 

CE-K5HPAF002 / SV-08-15 / CE-K5CYCLONEOD / CE-K5HPAF003 / 

SV-08-11 / CE-K5HPAF004 / SV-08-11 

K5 curing oven controlled by cyclones 

and HPAF 

EU-K5COOLING / CE-K5CYCLONESS / CE-K5HPAF005 / SV-08-10 / 

CE-K5HPAF006 / SV-08-10 / CE-K5SCRUBBER001 / SV-07-16 / CEK5SCRUBBER002 / SV-07-17 

K5 cooling section controlled by wet 

scrubbers, cyclone, and HPAF 

EU-70FORMING / CE-70CYCLONEA / SV-01-07 / CE-70CYCLONEB 

/ CE-70WEPB / SV-01-08 / CE-70CYCLONEC / SV-01-09 / CE70CYCLONED / SV-01-10 

70 forming controlled by cyclones and 

a WEP 

EU-70OVEN / CE-70CYCLONEOC / CE-70HPAF001 / SV-18-06 / CE70HPAF002 / SV-18-06 / CE-70CYCLONEOD / CE-70HPAF003 / SV17-06 / CE-70HPAF004 / SV-17-06 

70 curing oven controlled by cyclones 

and HPAF 

EU-70COOLING / CE-70CYCLONESS / CE-70HPAF005 / SV-18-11 / 

CE-J6HPAF006 / SV-18-11 / CE-70SCRUBBER001 / SV-17-08 / CE70SCRUBBER002 / SV-17-12 

70 cooling section controlled by wet 

scrubbers, cyclone, and HPAF 

(1) Limitation or Standard

Emissions of formaldehyde shall not exceed 1.2 lb of formaldehyde per ton of glass pulled for each existing 

rotary spin manufacturing line. (40 CFR 63.1382(a)(2)(i)) 

Monitoring:

a.) The owner or operator shall conduct a performance test to demonstrate compliance with the 

applicable emission limits in §63.1382(a)(2)(i). Compliance is demonstrated when the emission 

rate of the pollutant is equal to or less than the applicable emission limit in §63.1382(a)(2)(i). The 

owner or operator shall conduct the performance test according to the procedures in 40 CFR 63, 

subpart A and 40 CFR Part 63.1385. 

b.) The owner or operator must monitor all affected control equipment and processes according to the 

following requirements: [40 CFR 63.1383] 

 Loss On Ignition (LOI) of the finished insulation product shall be tested using the alternative 

method described in the September 26, 2002 Donald Toensing approval letter every 8 hours. 

[40CFR63.1383(l)] 

 Density of the finished insulation product shall be tested every 8 hours. [40CFR63.1383(l)] 

 Water flow rate through the J6, K5 and 70 ovens’ charge and discharge end exhaust ducts and 

cyclonic separators which are located upstream of High Performance Air Filters (HPAF) shall 

be monitored continuously. 

 Free formaldehyde content of each resin shipment received and used in the formulation of 

binder as indicated in each resin delivery’s Certificate of Analysis. [40CFR63.1383(j)] 

 Formulation of each batch of binder that is used by monitoring the amount of resin and urea 

that is charged in a solution that is called “pre-mix”. Pre-mix is then used with water and 

other ingredients to formulate the binder. [40CFR63.1383(k)] 

c.) The facility shall install, calibrate, maintain and operate monitoring devices on the J6, K5 and 70 

lines that measure the following parameters: [40 CFR Part 63.1383] 

 Glass pull rate measured by individual position cameras in the forming sections of the K5, J6, 

and 70 Lines. [40CFR63.1383(f)(1)] 

 Oven HPAF system water flow meters. 

d.) The owner or operator may change the control device and process operating parameter limits 

established during the initial performance tests if additional performance testing is conducted to 

verify that, at the new control device or process parameter levels, they comply with the applicable 

emission limits in 40 CFR Part 63.1382. The owner or operator shall conduct all additional 

performance tests according to the procedures in this part 63, subpart A and in 40 CFR Part 

63.1384. [40 CFR Part 63.1383(m)] 
Source ID# 2090010 

39 

e.) The owner or operator must operate all affected control equipment and processes according to the 

operations, maintenance, and monitoring plan (required by 40 CFR 63.1383(a)) which includes the 

following requirements: 

 The owner or operator must operate each oven HPAF system used to control formaldehyde 

emissions such that any 24-hour rolling average water flow rate in the HPAF system, as 

monitored once per shift, does not fall below the average established during the performance 

test as specified in 40 CFR Part 63.1384. 

 The owner or operator must implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR part 64, subpart D when the oven 

HPAF water flow(s) is outside the limit(s) established during the performance test as specified 

in 40 CFR Part 63.1384 for more than 5 percent of the total operating time in a 6-month block 

reporting period. 

 The owner or operator must operate the oven HPAF systems such that the water flow(s) is not 

outside the limit(s) established during the performance test as specified in 40 CFR Part 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period. 

 The owner or operator must use a resin in the formulation of binder such that the freeformaldehyde content of the resin used does not exceed the free-formaldehyde range 

contained in the specification for the resin used during the performance test as specified in 40 

CFR Part 63.1384. [40CFR63.1382(b)(9)] 

 The owner or operator must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 CFR 

Part 63.1384. For the purposes of this standard, adding or increasing the quantity of urea / 

lignin in the binder formulation does not constitute a change in the binder formulation. 

[40CFR63.1382(b)(10)] 

Record Keeping and Monitoring:

a.) The owner or operator shall report the results of performance tests as part of the notification of 

compliance status required in 40 CFR Part 63.1386(a)(7). [40 CFR 63.10(d)(2)] 

b.) The owner or operator shall develop and implement a written plan as described in 40 CFR Part 

63.6(e)(3) that contains specific procedures to be followed for operating the J5, K5 and 70 

Furnaces and maintaining these sources during periods of startup, shutdown, and malfunction and 

a program of corrective action for malfunctioning process modifications and control systems used 

to comply with the standard. In addition to the information required in 40 CFR Part 63.6(e)(3), 

the plan shall include: [40 CFR 63.1386(c)(1)] 

 Procedures to determine and record the cause of the malfunction and the time the malfunction 

began and ended; [40 CFR 63.1386(c)(1)(i)] 

 Corrective actions to be taken in the event of a malfunction of a control device or process 

modification, including procedures for recording the actions taken to correct the malfunction 

or minimize emissions; and [40 CFR 63.1386(c)(1)(ii)] 

 A maintenance schedule for each control device and process modification that is consistent 

with the manufacturer's instructions and recommendations for routine and long-term 

maintenance. [40 CFR 63.1386(c)(1)(iii)] 

c.) The owner or operator shall also keep records of each event as required by 40 CFR Part 63.10(b) 

and record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR Part 63.10(e)(3)(iv). 

[40CFR63.1386(c)(2)] 

d.) As required by 40 CFR Part 63.10(b), the owner or operator shall maintain files of all information 

(including all reports and notifications) required by 40 CFR 63 Subparts A and NNN. The owner 

or operator must retain each record for at least 5 years following the date of each occurrence, 

measurement, maintenance, corrective action, report, or record. The most recent 2 years of records 

must be retained at the facility. The remaining 3 years of records may be retained off site. The 

owner or operator may retain records on microfilm, on a computer, on computer disks, on 

magnetic tape, or on microfiche; and the owner or operator may report required information on 

paper or on a labeled computer disk using commonly available and EPA- compatible computer 

software. [40 CFR 63.1386(d)(1)(i)-(iii)] 
Source ID# 2090010 

40 

e.) In addition to the general records required by 40 CFR Part 63.10(b)(2), the owner or operator shall 

maintain records of the following information: 

 Oven HPAF System water flow rates, used to monitor performance of these systems, 

including any period when the value(s) deviated from the established limit(s), the date 

and time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of the 

deviation was corrected; 

 Resin, Pre-mix, LOI and Density value(s), used to monitor process performance, 

including any period when the LOI value(s) deviated from the established limit(s), the 

date and time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of the 

deviation was corrected; 40 CFR 63.1386(d)(2)(v) 

 Glass pull rate, including any period when the pull rate exceeded the average pull rate 

established during the performance test by more than 20 percent, the date and time of the 

exceedance, when corrective actions were initiated, the cause of the exceedance, an 

explanation of the corrective actions taken, and when the cause of the exceedance was 

corrected. [40CFR63.1386(d)(2)(ix)] 

f.) As required by 40 CFR Part 63.10(e)(3)(v), the owner or operator shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter deviates 

from the levels established during the performance test. The report shall contain the information 

specified in 40 CFR 63.10(e) (see 40 CFR 63.10(e)3(vi) for specific report items) as well as the 

additional records required by the recordkeeping requirements of 40 CFR 63. 1386(d). When no 

deviations have occurred, the owner or operator shall submit a report stating that no excess 

emissions occurred during the reporting period. [40 CFR 63.1386(e)] 

Section O – Miscellaneous Emission Sources Subject to Opacity Requirements 

The following emission sources are subject to the requirements listed below: 

Emission Source Description 

IA-BATH001 Acid Bath 

IA-DRYER001 Parts Dryer in Blower Shop 

IA-OVEN001 Spinner Oven in Blower Shop 

IA-BATH002 Apollo Fiberizer and Ring Cleaner 

IA-BAGGER001 K5 Line Automated EII Bagger 

IA-BAGGER002 K5 Line Automated EII Bagger 

IA-BAGGER003 K5 Line Automated EII Bagger 

IA-BAGGER004 K5 Line Automated EII Bagger 

IA-BAGGER005 K5 Line Automated EII Bagger 

IA-BAGGER006 K5 Line Automated EII Bagger 

IA-BAGGER007 K5 Line Automated EII Bagger 

IA-BAGGER008 K5 Line Automated EII Bagger 

IA-BAGGER009 K5 Line Automated EII Bagger 

IA-BAGGER010 70 Line Automated EII Bagger 

IA-BAGGER011 70 Line Automated EII Bagger 

IA-BAGGER012 70 Line Automated EII Bagger 

IA-BAGGER013 70 Line Automated EII Bagger 

IA-BAGGER014 70 Line Automated EII Bagger 

IA-BAGGER015 70 Line Automated EII Bagger 

IA-BAGGER016 ULF Line Automated EII Bagger 
Source ID# 2090010 

41 

IA-BAGGER017 ULF Line Automated EII Bagger 

IA-BAGGER018 J6 Line Automated EII Bagger 

IA-BAGGER019 J6 Line Automated EII Bagger 

IA-BAGGER020 J6 Line Automated EII Bagger 

IA-BAGGER021 J6 Line Automated EII Bagger 

IA-BAGGER022 Off Line Automated EII Bagger 

IA-BAGGER-23 Off Line Automated EAST Bagger 

IA-FORMFILL001 70 Line Form Fill Seal Machine 

IA-FORMFILL002 70 Line Form Fill Seal Machine 

IA-FORMFILL003 70 Line Form Fill Seal Machine 

IA-FORMFILL004 70 Line Form Fill Seal Machine 

IA-FORMFILL005 70 Line Form Fill Seal Machine 

IA-BWTESTAREA Blowing Wool Test Area 

IA-SILLSEALER Sill Sealer Operation 

IA-PENCLONE001 West Recon Penclone 

IA-PENCLONE002 West Recon Penclone 

IA-PENCLONE003 East Recon Penclone 

IA-PENCLONE004 East Recon Penclone 

IA-PENCLONE005 East Recon Penclone 

IA-PENCLONE006 East Recon Penclone 

IA-PENCLONE007 East Recon Penclone 

IA-HOTMELT001 K5 Hot Melt System 

IA-HOTMELT002 K5 Nordson Hot Melt System 

IA-HOTMELT003 70 Hot Melt System 

IA-70BLUEINK 70 Line Blue Ink Printer 

IA-J6BLUEINK J6 Line Blue Ink Printer 

IA-K5BLUEINK K5 Line Blue Ink Printer 

IA-70ROLLER 70 Line Roller Printer 

IA-J6ROLLER J6 Line Roller Printer 

IA-K5ROLLER K5 Line Roller Printer 

IA-70BELTROLLUP 70 Line Belt Roll Up 

IA-K5BELTROLLUP K5 Line Belt Roll Up 

IA-70CHARGER 70 Batch Charger 

IA-SBROOM Sand Blast Room 

IA-SBMAINTSHP Sand Blaster in Furnace Hall by Maintenance Shop 

IA-SBBLOWERSHP Sand Blaster Blower Shop 

IA-RECLAIMHOPP Batch Reclaim Hopper 

IA-BATCHDUMPSTER Bad Batch Dumpster 

IA-AC Air Conditioning Units 

IA-ENGINE001 330 HP Diesel Engine (No. 1 Process Cooling Water Emergency Pump – 

Outside, NE Powerhouse) 

IA-ENGINE002 <25 HP Gasoline Engine (Resin Reactor Emergency Air Agitator – Resin 

Reactor Bldg, 2nd Floor) 

IA-NATGASENGINE 003 <250 HP Diesel Engine (70 Wind Cooling Emergency Fan – West of 

Chemical Tank Farm) 

IA-ENGINE004 <250 HP Diesel Engine (Cullet Water Emergency Pump – North of Cullet 

Pond) 
Source ID# 2090010 

42 

IA-NATGASENGINE 005 <250 HP Nat’l Gas Engine (No. 1 Process Cooling Water Emergency Return 

Pump – East of Binder Room) 

IA-ENGINE006 <250 HP Diesel Engine (K5 Wind Cooling Emergency Fan – North of K5 

furnace, outside) 

IA-NATGASENGINE 007 <250 HP Nat’l Gas Engine (J6 Wind Cooling Emergency Fan – East of Binder 

Room) 

IA-NATGASENGINE 008 <250 HP Nat’l Gas Engine (J5 Wind Cooling Emergency Fan – East of Binder 

Room) 

IA-NATGASENGINE 009 <250 HP Nat’l Gas Engine (K5 Comb Air Emergency Fan – Eastside of K5 N 

Forming Section) 

IA-NATGASENGINE 010 <250 HP Nat’l Gas Engine (J5/J6 Comb Air Emergency Fan – NW of J5 

Furnace, Can Floor) 

IA-NATGASENGINE 011 <250 HP Nat’l Gas Engine (U3 Comb Air Emergency Fan – NE corner of U3 

Forehearth) 

IA-NATGASENGINE 012 <250 HP Nat’l Gas Engine (70 Comb Air Emergency Fan – NE corner of 70 

Forehearth) 

IA-NATGASENGINE 013 <250 HP Nat’l Gas Engine (Furnace Floor Instrument, Emergency Fan – NE 

corner of K5 furnace, Furnace Floor) 

IA-CENTRISEP Centrifugal Force Separators 

IA-SHAKERSCREEN Shaker Screens 

IA-SCREWPRESS Dewatering Screw Presses 

IA-TANK01 Water shed – No. 1 Red Water Tank (NW Corner), Tank #01 

IA-TANK02 Water shed – K5 Wash Water Tank, Tank #02 

IA-TANK03 Water Shed – 70 Wash Water Tank, Tank #03 

IA-TANK04 Water shed – J6 Wash Water Tank (SE Corner), Tank #04 

IA-TANK05 Water shed – Binder Make-up Tank (SW Corner), Tank #05 

IA-TANK06 Water shed – Bird Water Tank, Tank #06 

IA-TANK07 Water shed – Scrubber Water Tank, Tank #07 

IA-TANK08 Water shed – Scrubber Water Surge, Underground, Tank #08 

IA-TANK09 Water shed – Tank #09 (Not in use) 

IA-TANK10 Water shed – Floor Sump Tank (NE corner), Tank #10 

IA-TANK11 500 gal Gasoline Tank #11 

IA-TANK12 500 gal Diesel Tank #12 

IA-TANK13 500 gal Kerosene Tank #13 

IA-TANK14 30,000 gal Asphalt Storage Tank #14 

IA-TANK15 60 gal Lube Tank in Maintenance Shop 

IA-TANK16 60 gal Lube Tank in Maintenance Shop 

IA-TANK17 60 gal Lube Tank in Maintenance Shop 

IA-TANK18 60 gal Lube Tank in Maintenance Shop 

IA-TANK19 60 gal Lube Tank in Maintenance Shop 

IA-TANK20 60 gal Lube Tank in Maintenance Shop 

IA-TANK21 60 gal Lube Tank in Maintenance Shop 

IA-TANK22 60 gal Lube Tank in Maintenance Shop 

IA-TANK23 60 gal Lube Tank in Powerhouse 

IA-TANK24 60 gal Lube Tank in Powerhouse 

IA-TANK25 60 gal Lube Tank in Powerhouse 

IA-TANK26 60 gal Lube Tank in Powerhouse 

IA-TANK27 60 gal Lube Tank in Batch House 

IA-TANK28 60 gal Lube Tank in Batch House 
Source ID# 2090010 

43 

IA-TANK29 60 gal Lube Tank in Batch House 

IA-TANK30 60 gal Lube Tank in Batch House 

IA-TANK40 15,000 gal Lignin Tank #40 

IA-TANK41 15,000 gal Lignin Tank #41 

IA-TANK42 16,500 gal Resin Tank #42 

IA-TANK43 2,500 gal Silane Tank #43 

IA-TANK44 16,000 gal Spray Oil Tank #44 

IA-TANK45 16,000 gal Urea Tank #45 

IA-TANK46 16,000 gal Mineral Oil #46 

IA-TANK47 11,000 gal Urea Dissolver Tank #47 

IA-TANK48 11,500 gal Oil Tank #48 (Not in use) 

IA-TANK49 / SV-R-40 / SV-R-41 15,000 gal Tank #49 (Not in use) 

IA-REACTOR 14,500 gal Tank #50 (not in use) 

IA-TANK51 8,000 gal Red Ink Tank #51 

IA-TANK53 5,250 gal Tank #53 (Not in use) 

IA-TANK54 Tank #54 (Not in use) 

IA-TANK55 115,000 gal. Storage Tank (Abandoned in place) 

IA-TANK56 750,000 gal. Storage Tank (Abandoned in place) 

(1) Limitation or Standard

Opacity of visible emissions shall not exceed 20% except as provided in K.A.R. 28-19-11. [K.A.R. 28-19-

650(b)] 

Monitoring

Due to potentially very low visible emissions, no monitoring is required at the time of permit issuance. If 

the operation changes such that the visible emissions are no longer very low, the owner or operator shall 

comply with the requirements stated in the “Opacity Monitoring” section. 

Record Keeping and Reporting

Due to potentially very low visible emissions, no recordkeeping or reporting requirements are required for 

this limitation. 

Since qualitative assessments / Method 9 evaluations or any other reporting requirements are required in 

the Applicable Requirements Section of this permit, the facility is required to submit a semi-annual 

report every six months. Refer to the Testing, Monitoring, Record Keeping and Reporting Section of 

this permit for the submittal dates of these reports. 
Source ID# 2090010 

44 

Stack/Vent Opacity Summary

Stack Vent ID Emission Source ID No. Source Opacity 

Requirement 

SV-03-02 EU-J5BATCH 20% 

SV-03-01 20% 

SV-03-21 

EU-J5FURNACE 

20% 

SV-04-17 20% 

SV-04-18 20% 

SV-04-19 

EU-J6FORMING 

20% 

SV-10-06 20% 

SV-10-11 

EU-J6OVEN 

20% 

SV-10-07 20% 

SV-08-12 20% 

SV-09-10 

EU-J6COOLING 

20% 

SV-10-03 EU-J6ASPHALTAPP, EU-J6FLEXPRINTER 20%* 

SV-03-26 EU-K5BATCH 20% 

SV-03-25 20% 

SV-03-24 

EU-K5FURNACE 

20% 

SV-04-16 20% 

SV-04-14 20% 

SV-04-13 

EU-K5FORMINGN 

20% 

 SV-04-15 20% 

SV-04-12 20% 

SV-04-11 

EU-K5FORMINGS 

20% 

SV-08-11 20% 

SV-08-15 

EU-K5OVEN 

20% 

SV-08-10 20% 

SV-07-16 20% 

SV-07-17 

EU-K5COOLING 

20% 

SV-06-08 EU-K5ASPHALTAPP, EU-K5FLEXPRINTER 20%* 

SV-31-73A EU-70BATCH 20% 

SV-01-03 20% 

SV-01-04 

EU-70FURNACE 

20% 

SV-01-07 20% 

SV-01-08 20% 

SV-01-09 20% 

SV-01-10 

EU-70FORMING 

20% 

SV-18-06 20% 

SV-17-06 

EU-70OVEN 

20% 

SV-18-11 20% 

SV-17-08 20% 

SV-17-12 

EU-70COOLING 

20% 

SV-17-14 EU-70ASPHALTAPP, EU-70FLEXPRINTER 20%* 

SV-02-03 EU-BINDERROOM 20% 

SV-M-09 EU-BURN OFF OVEN 20% 

SV-P-22 EU-BOILER001 20%*** 
Source ID# 2090010 

45 

SV-P-25 EU-BOILER002 20%*** 

SV-B-01 EU-BATCHHOUSE1 20% 

SV-B-02 EU-BATCHHOUSE2A 20% 

SV-B-03 EU-BATCHHOUSE2B 20% 

SV-B-04 EU-BATCHHOUSE3 20% 

SV-B-05 EU-BATCHHOUSE4 20% 

SV-B-06 EU-BATCHHOUSE5A 20% 

SV-B-07 EU-BATCHHOUSE5B 20% 

SV-B-08 EU-BATCHHOUSE6 20% 

SV-B-09 EU-BATCHHOUSE7A 20% 

SV-B-10 EU-BATCHHOUSE7B 20% 

SV-B-11 EU-BATCHHOUSE8 20% 

SV-B-13 EU-BATCHHOUSE9 20% 

SV-B-20 EU- BATCHHOUSEUL 20% 

SV-B-21 EU- BATCHHOUSEMX 20% 

SV-03-34 EU-ULFFORMING, EU-ULFFAB & 

PACKAGING 20% 

SV-03-35 EU-ULF CONDITIONING 20% 

SV-31-10 IA-BATH001 20% 

SV-31-12 IA-DRYER001 20% 

SV-31-15 IA-OVEN001 20% 

SV-15-20 IA-HEATER 20% 

SV-M-10A IA-SBBLOWERSHP 20% 

SV-P-55 IA-ENGINE001 20% 

SV-31-74 IA-NATGASENGINE 003 20%*** 

SV-WS-40 IA-ENGINE004 20% 

SV-31-34 IA-NATGASENGINE 005 20%*** 

SV-M-17 IA-TANK11 20% 

SV-M-15 IA-TANK12 20% 

SV-M-16 IA-TANK13 20% 

SV-M-13 IA-TANK14 20% 

SV-R-15 IA-TANK40 & IA-TANK41 20%** 

SV-R-33A IA-TANK42 20% 

SV-R-33 IA-TANK43 20% 

SV-R-35 IA-TANK44 20% 

SV-R-36 IA-TANK45 20% 

SV-R-37 IA-TANK46 20% 

SV-R-38 IA-TANK47 20% 

SV-R-39 IA-TANK48 20% 

SV-R-40 20% 

SV-R-41 

IA-TANK49 

20% 

SV-R-15 IA-REACTOR 20% 

SV-R-32 IA-TANK51 20% 

SV-R-21 IA-TANK53 20% 

* When a stack/vent receives emissions from more than one emission source having different opacity limitations, the limitation for the 

observed opacity from this stack equal to the most stringent opacity limitation that applies to the emission sources which emit to that 

stack/vent and are in operation at the time of the observation. 

** Presumed to be in compliance when burning Natural Gas 

*** Presumed to be in compliance 
Source ID# 2090010 

46 

Facility-wide Applicable Requirements

The permittee shall comply with the following when required by the relevant regulation. 

K.A.R. 28-19-30 through K.A.R. 28-19-32. Emission Limitations (Indirect Heating Equipment):

The permittee shall comply with the requirements of K.A.R. 28-19-30 through K.A.R. 28-19-32. These regulations 

apply to installations in which fuel is burned for the primary purpose of producing steam, hot water, or hot air or 

other indirect heating of liquids, gases, or solids and, in the course of doing so, the products of combustion do not 

come into contact with process materials. 

K.A.R. 28-19-55 through K.A.R. 28-19-58. Emergency Episode Plans:

The permittee shall comply with the requirements of K.A.R. 28-19-55 through K.A.R. 28-19-58, Emergency 

Episode Plans, and shall maintain on-site an emergency episode plan if KDHE requires an emergency episode plan 

be developed pursuant to K.A.R. 28-19-58. 

K.A.R. 28-19-202. Annual Emissions Fee:

The owner or operator of a permitted emissions unit or stationary source is required to pay fees to the permitting 

authority consistent with the fee schedule set out in the regulations pursuant to K.A.R. 28-19-202. 

K.A.R. 28-19-210. Calculation of Actual Emissions:

The following applies to emission control equipment not otherwise addressed in this permit: 

If the owner or operator uses air emission control equipment, not otherwise addressed in this permit, to calculate 

actual emissions, the air emission control equipment shall be maintained in accordance with the manufacturer’s 

recommendation. The owner or operator shall keep a written log recording the date and type of action taken when 

performing preventive or other maintenance on the air emission control equipment. 

K.A.R. 28-19-517. Annual Emissions Inventory:

The owner or operator shall submit all operating or relevant information to estimate emissions for the preceding year 

to Kansas Department of Health & Environment (KDHE). This information shall be submitted before June 1 of 

each year and shall be submitted on forms provided or approved by KDHE. 

K.A.R. 28-19-645. Open Burning:

The permittee is prohibited from conducting open burning, except as allowed by K.A.R. 28-19-647, and K.A.R. 28-

19-648. 

K.A.R. 28-19-735 as adopted by reference 40 CFR Part 61, Subpart A and Subpart M, National Emission Standard 

for Asbestos:

The permittee shall comply with the National Emission Standard for Hazardous Air Pollutants (NESHAP) 40 CFR 

Part 61, Subpart A, General Provisions and Subpart M, National Emission Standard for Asbestos, adopted by 

K.A.R. 28-19-735, and K.A.R. 28-50-1 et seq. when conducting any renovation or demolition activities at the 

facility. 

40 CFR Part 68. Chemical Accident Prevention Provisions:

Chemical Accident Prevention Provisions, 40 CFR Part 68, is applicable to an owner or operator of a stationary 

source that has more than a threshold quantity of a regulated substance in a process, as determined under 40 CFR 

68.115. 

40 CFR Part 82. Protection of Stratospheric Ozone:

The permittee shall comply with 40 CFR Part 82, Protection of Stratospheric Ozone. Affected controlled substances 

include, but are not limited to, chlorfluorocarbons, hydrochlorofluorocarbon refrigerants, halons, carbon 
Source ID# 2090010 

47 

tetrachloride, and methyl chloroform (specific affected controlled substances are listed in 40 CFR Part 82, Subpart 

A, appendices A (Class I) and B (Class II)). 

The following subparts and sections of 40 CFR Part 82 are conditions of this permit: 

Subpart A - Production and Consumption Controls 

Subpart B - Servicing of Motor Vehicle Air Conditioners 

Subpart E - Labeling of Products Using Ozone-Depleting Substances: 

Section; 82.106 Warning statement requirements 

 82.108 Placement of warning statement 

 82.110 Form of label bearing warning statement 

 82.112 Removal of label bearing warning statement 

Subpart F – Recycling and Emissions Reduction: 

 Section; 82.156 Required practices 

 82.158 Standards for recycling and recovery equipment 

 82.161 Technician certification 

 82.166 Reporting and record keeping requirements 

Subpart G – Significant New Alternative Policy Program 

Opacity Monitoring

Facilities are required to perform qualitative opacity assessments as identified in the applicable requirements section 

of this permit. Qualitative opacity assessments shall be conducted for processes or other operations which are 

subject to an opacity standard and which are operating except those sources equipped with a Continuous Opacity 

Monitoring System (COMS). 

The person responsible for making qualitative opacity assessments must be knowledgeable about the effects on 

visibility of emissions caused by background contrast, ambient lighting, observer position relative to lighting, wind, 

and the presence of uncombined water. 

The records kept of qualitative opacity assessments shall include the time and date assessment occurred, whether 

emissions appeared normal, a description of the emission point from which any unusual emissions emanated, steps 

taken to correct any abnormal emissions and the name of the person conducting the assessment plus information 

required under the Testing, Monitoring, Record Keeping, and Reporting section of this permit. 

1. For each emission point, qualitative opacity assessments shall occur at least once per calendar 

month except as described below, with at least one week between qualifying readings. For each 

emission point from which visible emissions are observed during normal operations which appear 

to exceed the relevant standard, assessments shall occur at the frequency specified in paragraph 2 

below. 

 

2. For each emission point from which visible emissions appear to have exceeded the relevant 

standard during normal operations, qualitative opacity assessments must occur at least once each 

day for a period of ten consecutive operating days. The ten day period shall commence the first 

operating day after the perceived exceedance occurs. If an exceedance appears to occur during the 

ten consecutive day assessment period, a new ten consecutive assessment day period shall 

commence. After a ten operating day assessment period has been completed without an 

exceedance appearing to have been observed, assessments shall occur at the frequency specified in 

paragraph 1. 

Perceived exceedances of opacity standards in paragraphs one and two are not considered to be deviations subject to 

reporting in accordance with the Reporting of Deviations from Permit Terms portion of this permit. 

Some emission points subject to opacity requirements may be identified as not requiring monitoring due to 

“potentially very low visible emissions”, such as heaters burning refinery gas at refineries, degreasing operations, 

painting operations which filter particulate emissions, non-heat set printing operations, other non-heat set 

evaporative VOC sources, petroleum product storage tanks, glycol dehydrators and sources which are vented inside 

a building which is usually occupied may be presumed to be in compliance with any opacity limit of 20% or greater. 

Burners in indirect heating applications, space heaters, turbines, internal combustion engines or boilers may be 

presumed to be in compliance with any opacity limit of 20% or greater when burning natural gas or propane/LPG. 
Source ID# 2090010 

48 

Opacity increases as particulate content of emissions increase. The particulate content of emissions from burning 

natural gas or propane/LPG is small and the particulate content of emissions from the evaporation of volatile organic 

compounds is zero. Particulate emissions inside an occupied building must be small to protect the health of the 

occupants. The possibility of emissions from these types of sources exceeding an opacity of 20% is therefore 

“potentially very low”. 

If an operation in one of the above categories changes such that visible emissions are no longer “very low”, the 

owner or operator shall apply for the appropriate permit or approval in accordance with K.A.R. 28-19-300 and 

commence appropriate qualitative opacity assessments pursuant to the above schedule. If a permit or approval is not 

required by K.A.R. 28-19-300, the owner or operator shall notify the DAQ and the KDHE within thirty days of the 

change in operations and commence appropriate qualitative opacity assessments pursuant to the above schedule. 

Requirements Which Will Become Applicable During the Permit Term

The owner or operator, in accordance with the provisions of K.A.R. 28-19-511(b)(16)(C)(ii) and K.A.R. 28-19-

512(a)(23) shall comply in a timely manner with those applicable requirements that become effective during the 

permit term, unless a detailed schedule is expressly required by the applicable requirement. 

40 CFR Part 63, Subpart DDDDD, National Emission Standards for Hazardous Air Pollutants for 

Industrial/Commercial/Institutional Boilers and Process Heaters. This standard was scheduled for proposal in 

August 2002 and promulgation in November of 2003. 

Permit Shield

Compliance with the conditions of this permit shall constitute compliance with the applicable requirements of the 

Kansas air quality program as of the date of permit issuance. This shield applies only to: 

a. applicable requirements included, and specifically identified in the permit; 

b. applicable requirements that the DAQ or the KDHE has specifically identified in writing as not 

being applicable to the emissions unit or stationary sources and the determination or a concise 

summary thereof is included in this permit. 

Nothing in this permit shall alter or effect: 

a. the liability of a permittee for any violation of an applicable requirement occurring prior to or at 

the time of issuance of this permit; 

b. U.S. EPA’s ability to obtain information under Section 114 of the Clean Air Act; or 

c. the provisions of Section 303, Emergency orders, of the Clean Air Act, including the authority of 

the administrator of the U.S. EPA under that section of the air pollution emergency provisions of 

the Kansas air quality program regulation, K.A.R. 28-19-55 through 28-19-58. 

d. The applicable requirements of the acid rain program, consistent with section 408(a) of the Act. 

Testing, Monitoring, Record keeping, and Reporting:

Testing, monitoring, record keeping, and reporting requirements sufficient to assure compliance with the terms and 

conditions of the permit are required. 

In addition to any monitoring, record keeping, or reporting requirement contained in the Applicable Requirements 

section of this permit, monitoring and reporting may be required under the provisions of K.A.R. 28-19-12, 

“Measurement of emissions,” or as required by any other provision of the federal Clean Air Act. 

Records to support all monitoring and copies of all reports required by the permit must be maintained for a period of 

at least five years from the date of the activity. Summary reports of any routine, continuous, or periodic monitoring 

must be submitted at six-month intervals. The initial Title V semi-annual report shall be submitted by July 31, 2005 

for the operating period from permit issuance to June 30, 2005. Subsequent Title V semi-annual reports shall be 

submitted 30 days after each six month operating period for the duration of the permit. All instances of deviations 

from permit requirements, including perceived opacity exceedances, shall be clearly identified in the report. 

Submission of quarterly or semi-annual reports required by any applicable requirement which duplicate the 

reporting required in the previous paragraph will satisfy the reporting requirements of the previous paragraph if 

noted on the submitted report. 
Source ID# 2090010 

49 

Records of required monitoring shall include: 

 a. the date, place, and time of sampling or measurement; 

 b. the date or dates analyses were performed; 

 c. the company or entity which performed the analyses; 

 d. the analytical techniques or methods used; 

 e. the result of the analyses; and 

 f. the operating conditions that existed at the time of sampling or measurement. 

Reporting of Deviations from Permit Terms

Unless a different time period is specified in this permit, deviations from the requirements of this permit shall be 

reported to the DAQ and the KDHE as follows: 

 

a. Deviations which result in emissions exceeding those allowed in this permit shall be reported the 

next business day following the discovery of the release, with follow-up written notice within five 

business days following discovery of the release. The report shall include the probable cause of 

such deviations, and any corrective action or preventive measures taken. 

 

b. Deviations which do not result in emissions exceeding those allowed in this permit shall be 

reported in writing within 10 business days following discovery of the deviation. 

c. Quarterly excess emissions reported as required under 40 CFR 60.45(g) shall not be considered 

deviations under this part. 

Oral notifications may be made to the air quality representative of the DAQ in Kansas City or to the KDHE central 

office in Topeka. Written notifications shall be made to the DAQ office with a copy to the KDHE central office. 

General Provisions

1. K.A.R. 28-19-11. Exceptions Due to Breakdowns or Scheduled Maintenance.

 

a. Abnormal operating conditions resulting from malfunction breakdown, or necessary repairs to 

control or processing equipment and appurtenances which cause emissions in excess of the 

limitations specified at K.A.R. 28-19-20, K.A.R. 28-19-30 through 28-19-32, K.A.R. 28-19-

501(d) and K.A.R. 28-19-650, shall not be deemed violations provided that: 

i. The person responsible for the operation of the emission source notifies the DAQ of the 

occurrence and nature of such malfunctions, breakdown, or repairs, in writing, within ten 

days of noted occurrence. 

 

ii. The number of occurrences of such breakdowns is not deemed excessive by the DAQ and 

appropriate reasonable action is taken to initiate and complete any necessary repairs and 

place the equipment back in operation as quickly as possible. 

 

b. Emissions in excess of the limitations specified at K.A.R. 28-19-20, K.A.R. 28-19-30 through 

K.A.R. 28-19-32, K.A.R. 28-19-501(d) and K.A.R. 28-19-650 resulting from scheduled 

maintenance of control equipment and appurtenances will be permitted only on the basis of prior 

approval by the DAQ and upon demonstration that such maintenance cannot be accomplished by 

maximum reasonable effort, including off-shift labor where required, during periods of shutdown 

of any related equipment. 

c. Excessive contaminant emission from fuel burning equipment used for indirect heating purposes 

resulting from fuel or load changes, start up, soot blowing, cleaning of fires, and rapping of 

precipitators will not be deemed violations of Kansas air quality program regulations provided that 
Source ID# 2090010 

50 

they do not exceed a period or periods aggregating more than five (5) minutes during any 

consecutive one (1) hour period. Provided, however, that where the operator of such equipment 

can demonstrate to the satisfaction of the department that any such specific operational procedures 

will require that the allowable time period for excessive emissions be extended beyond five (5) 

minutes during any one hour, the department may authorize, upon request of the operator, an 

adjusted time schedule for permitting such excessive emissions. Such authorization shall require 

that visible emissions not exceed an opacity of 60 percent: and shall specify an appropriate time 

and daily frequency schedule for such excessive emissions. 

2. K.A.R. 28-19-752a. Hazardous Air Pollutants; Limitations Applicable to Construction of New Major 

Sources or Reconstruction of Existing Major Sources

 This regulation shall continue in effect for an emissions unit or stationary source until a standard has been 

promulgated which is applicable to such source pursuant to section 112(d) of the federal Clean Air Act. 

This regulation shall apply whenever construction of a new major source or reconstruction of an existing 

major source of hazardous air pollutants is proposed. 

3. K.A.R. 28-19-753., Hazardous Air Pollutants; Limitations Applicable to Sources for Which the U.S.EPA 

Fails to Meet Certain Deadlines

This regulation shall be applicable to a source only if the U.S. EPA fails to promulgate an emission 

standard for the subcategory applicable to the source within the time frame scheduled by the U.S. EPA at 

the most recent revision of 58 Federal Register 63941. 

The Federal 112(j) rule (promulgated on May 20, 1994) has been amended. A direct final rule, published 

in Federal Register on April 16, 1999, delays the permit application deadline for 7-year source categories 

listed in the regulatory schedule until December 15, 1999. The previous deadline was May 15, 1999, which 

was 18 months after the original November 15, 1997, promulgation date for 7-year MACTs. 

An amendment to the federal 112(j) rule was published in the Federal Register on April 5, 2002. The 

amended rule revised the Federal 112(j) rule to create a two part air toxic control permit application 

process. Part 1 air toxic control permit applications were due by May 15, 2002, from all major sources in 

source categories for which EPA failed to issue national emissions control standards. Part 2 air toxic 

control permit applications will be due within 24 months after the Part 1 application, or May 15, 2004. 

The deadline for the 10-year MACTs was May 15, 2002, which was 18 months after the original November 

15, 2000, promulgation date for the 10-year MACTs. 

 Another amendment to the Federal 112(j) rule was published in the Federal Register on May 30, 2003. 

This rule amendment established a new schedule with a specific deadline for submittal of all Part 2 

applications for all effected sources in a given category or subcategory. These deadlines are now 60 days 

after each respective scheduled promulgation date. Table 1 to Subpart B of Part 63, in the new 

amendments, lists all of the 112(j) Part 2 application due dates. 

4. Permit Term and Renewal

The term of this permit is five years, unless otherwise stated in this permit. This permit will expire March 

21, 2010. A complete application, as defined in K.A.R. 28-19-518, and any applicable fee, must be 

submitted to the DAQ not less than six months and not more than 18 months prior to the expiration date. 

This operating permit shall not expire on the expiration date if a complete and timely application has been 

filed with the DAQ. 

5. Severability

 The provisions of this permit are severable, and if any portion of this permit, or the application of any 

provision of this permit to any circumstance, is held invalid, the application of such provision to other 

circumstance, and the remainder of this permit, shall not be affected thereby. 
Source ID# 2090010 

51 

6. Property Rights

 This permit does not convey any property rights of any sort or any exclusive privilege. 

7. Compliance

The owner or operator shall comply with all conditions of the permit and shall continue to comply with 

applicable requirements with which the owner or operator is in compliance. Any permit noncompliance 

shall constitute a violation of the Kansas Air Quality Act and shall be grounds for enforcement action, for 

permit revocation or amendment, or for denial of a permit renewal application. All permit terms and 

conditions are federally enforceable. 

It shall not be a defense for a permittee in an enforcement action to contend that it would have been 

necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of the 

permit. 

This permit may contain provisions which require that specific test methods, monitoring, or record keeping 

be used as a demonstration of compliance with permit limits. On February 24, 1997, the U.S. EPA 

promulgated revisions to the following federal regulations: 40 CFR Part 51.212, 40 CFR Part 52, Sec. 

52.12, 40 CFR Part 52, Sec. 52.30, 40 CFR Part 60, Sec. 60.11and 40 CRF Part 61, Sec. 61.12, that allow 

the use of credible evidence to establish compliance with applicable requirements. At the issuance of this 

permit, the State of Kansas has incorporated these provisions in its air quality regulations K.A.R. 28-19-

212(d), K.A.R. 28-19-350, K.A.R. 28-19-720 and K.A.R. 28-19-735. 

8. Compliance Certifications

The permittee shall annually submit to the Air Operating Permit and Compliance Section of the KDHE, the 

Department of Air Quality, and a copy to the Air Permitting and Compliance Branch of the U.S. EPA, 

Region 7, a certification of compliance (Form CR-02, "Annual Certification"). The due date of the 

certification is January 31 of each year, beginning January 31, 2006 for the period from permit issuance 

date to December 31, 2005. For subsequent years, the certification period shall be from January 1st through 

December 31st of each year, with the certification due the following January 31st

. 

 The certification shall include the permit term or condition that is the basis of the certification; the current 

compliance status; whether compliance was continuous or intermittent; the method or methods used for 

determining the compliance, currently and over the reporting period; and such other facts as KDHE may 

require to determine the compliance status of the source. The certification shall state that, based on 

information and belief formed after reasonable inquiry, the statements and information in the certification 

are true, accurate, and complete. 

9. Emergency

a. An “emergency” means any situation arising from sudden and reasonably unforeseeable events 

beyond the control of the source, including acts of God, which situation requires immediate 

corrective action to restore normal operation, and that causes the source to exceed a technologybased emission limitation under this permit, due to unavoidable increases in emissions attributable 

to the emergency. An emergency shall not include noncompliance to the extent caused by 

improperly designed equipment, lack of preventative maintenance, careless or improper operation 

or operator error. 

b. An emergency shall constitute an affirmative defense to an action brought for noncompliance with 

such technology-based emission limitation if the conditions of paragraph (c) below are met. 

c. The affirmative defense of emergency shall be demonstrated through properly signed, 

contemporaneous operating logs or relevant evidence that: 

i- An emergency occurred and that the permittee can identify the cause or causes of the 

emergency; 

ii- The permitted facility was at the time being properly operated; 

iii- During the period of the emergency the permittee took all reasonable steps to minimize 

levels of emissions that exceeded the emission standards or other requirements in the 

permit; and 

iv- The permittee submitted notice of the emergency, containing a description of the 

emergency, any steps taken to mitigate emissions, and corrective actions taken, to DAQ 
Source ID# 2090010 

52 

within two working days of the time when emission limitations were exceeded due to the 

emergency. 

d. In any enforcement proceeding, the permittee seeking to establish the occurrence of an emergency 

shall have the burden of proof. 

e. These emergency provisions are in addition to any emergency or upset provisions contained in any 

applicable requirement. Whenever these emergency provisions conflict with the provisions of 

K.A.R. 28-19-11, these emergency provisions shall control. 

10. Inspection and Entry

 Upon presentation of credentials and other documents as may be required by law, representatives of DAQ 

or KDHE (including authorized contractors of KDHE) shall be allowed by the permittee to: 

a. Enter upon the premises where a regulated facility or activity is located or conducted or where 

records are kept under conditions of this document; 

b. Have access to and copies of, at reasonable times, any records that must be kept under conditions 

of this document; 

c. Inspect at reasonable times, any facilities, equipment (including monitoring and control 

equipment), practices, or operations regulated or required under this document; and 

d. As authorized by the Kansas Air Quality Act, sample or monitor at reasonable times substances or 

parameters for the purpose of assuring compliance with the permit or applicable requirements. 

11. Permit Amendment, Modification or Reopening, and Changes Not Requiring a Permit Action

a. The permit may be modified, revoked, reopened, reissued, or terminated for cause. The filing of a 

request by the permittee for a permit modification, revocation, re-issuance, or termination, or of a 

notification of planned changes or anticipated noncompliance does not stay any permit condition. 

b. The permitting authority will reopen and revise or revoke this permit as necessary to remedy 

deficiencies in the following circumstances: 

i. Additional requirements under the Clean Air Act become applicable to the source 

category three or more years prior to the expiration date of this permit. Such a reopening 

shall be completed no later than 18 months after promulgation of the applicable 

requirement. No such reopening is required if the effective date of the requirement is 

later than the expiration date of this permit. 

ii. The DAQ determines that this permit contains a material mistake or that inaccurate 

statements were made in establishing the emissions standards or other terms or conditions 

of this permit. 

iii. The DAQ determines that it is necessary to revise or revoke this permit in order to assure 

compliance with applicable requirements. 

c. This document is subject to periodic review and amending as deemed necessary to fulfill the intent 

and purpose of the Kansas Air Quality Statutes and the Kansas Air Quality Regulations. 

d. No permit revision shall be required under any approved economic incentives, pollution 

prevention incentives, marketable permits, emissions trading, and other similar programs or 

processes for changes that are provided for in the permit. 

12. Duty to Provide Information

 Unless a different time frame is specified in this permit, the permittee shall furnish to the DAQ any 

information that the DAQ may request in writing within sixty (60) days of the request, unless the DAQ 

specifies another time period. Submittal of confidential business information must be in accordance with 

KDHE procedures. 

13. Duty to Supplement

 The permittee, upon becoming aware that any relevant facts were omitted or incorrect information was 

submitted in any information submittal, shall promptly submit such supplementary facts or corrected 

information. 
Source ID# 2090010 

53 

14. Other Permits and Approvals; Applicability

a. A construction permit or approval must be obtained from the DAQ or the KDHE prior to 

commencing any construction or modification of equipment or processes that results in potential 

emission increases equal to or greater than the thresholds specified at K.A.R. 28-19-300. 

b. This document does not relieve the permittee of the obligation to obtain other approvals, permits, 

licenses, or documents of sanction, that may be required by other federal, state or local 

government agencies. 

15. Submissions

The annual certification shall be certified by a responsible official. This certification shall state that, based 

on the information and belief formed after reasonable inquiry, the statements and information in the 

certification are true, accurate and complete. This certification shall be submitted with original signatures. 

All reports, notifications, information, or other correspondence concerning compliance issues (including 

submission of the Annual Certification Form CR-02) shall be submitted to: 

 

Unified Gov’t of WyCo/KCK 

Health Department 

Department of Air Quality 

619 Ann Avenue 

Kansas City, Kansas 66101 

(913) 573-6700 

and Air Operating, Construction & Compliance Section 

Bureau of Air and Radiation 

Kansas Department of Health and Environment 

1000 SW Jackson 

Topeka, KS 66612-1366 

(785) 296-1550 

A copy of each Annual Certification Form CR-02 shall be submitted to each of the 

addresses above and: 

 Kansas Compliance Officer 

 Air Permitting and Compliance Branch 

 U.S. EPA, Region 7 

 901 N. 5th Avenue 

 Kansas City, KS 66101 

Authorizing Signature

Permit Engineer 

 

Andrew Beard, E.I.T. 

Environmental Project Engineer 

Department of Air Quality 

 Date Signed 

c: KDHE, Bureau of Air and Radiation 

 Department of Air Quality, Bruce Andersen, Director 

O-0323
54 

Attachment A 

Site Diagram 
Source ID# 2090010 

55 

Attachment B 

LIST OF ACRONYMS and SYMBOLS

ACRONYM or SYMBOL DESCRIPTION

< less than 

> greater than 

Acfm actual cubic feet per minute 

AP-42 U.S. EPA publication of emission factors 

BACT Best Available Control Technology 

BAR Bureau of Air and Radiation 

Btu British thermal unit 

CAA Federal Clean Air Act 

CAAA Clean Air Act Amendments of 1990 

CAS Chemical Abstract Service 

CDE Control Device Efficiency 

CEM Continuous Emission Monitor 

CFC Chlorofluorocarbon 

Cfm cubic feet per minute 

CFR Code of Federal Regulations 

CMS Continuous Monitoring System 

CO Carbon Monoxide 

COM Continuous Opacity Monitor 

DAQ Department of Air Quality (Unified Government of Wyandotte 

County/Kansas City, KS; Public Health Department) 

Dscf dry standard cubic feet 

Dscm dry standard cubic meters 

EG Emission Guideline 

EPA Environmental Protection Agency 

EU Emission Unit 

FGR Flue Gas Recirculation 

G Gram 

GOP General Operating Permit 
Source ID# 2090010 

56 

ACRONYM or SYMBOL DESCRIPTION

gph Gallons per hour 

gpm Gallons per minute 

gr Grains 

HAP Hazardous Air Pollutant 

HC Hydrocarbon 

hp Horsepower 

KDHE Kansas Department of Health and Environment 

HON Hazardous Organic NESHAP 

IA Insignificant Activity 

K.A.R. Kansas Administrative Regulation 

K.S.A. Kansas Statutes Annotated 

kW Kilowatt 

LAER Lowest Achievable Emission Rate 

MACT Maximum Achievable Control Technology 

MBtu Thousand Btu 

Mg Megagrams 

MMBtu Million Btu 

MON Miscellaneous Organic NESHAP 

MSDS Material Safety Data Sheet 

MVAC Motor Vehicle Air Conditioner 

MWC Municipal Waste Combustor 

N/A Not Applicable 

NAAQS 

NAICS 

National Ambient Air Quality Standards 

North American Industry Classification System 

NESHAP National Emission Standards for Hazardous Air Pollutants 

NMOC Non-Methane Organic Compound 

NOX Nitrogen Oxides 

NSPS New Source Performance Standard 

NSR New Source Review 

OAQPS Office of Air Quality Planning and Standards 
Source ID# 2090010 

57 

ACRONYM or SYMBOL DESCRIPTION

P2 Pollution Prevention 

PAL Plant wide Applicability Limitation 

PM Particulate Matter 

PM2.5 PM with an aerodynamic diameter of less than or equal to 2.5 

microns 

PM10 PM with an aerodynamic diameter of less than or equal to 10 

microns 

PCD Pollution Control Device 

Ppmv parts per million, volumetric basis 

Ppmw parts per million, weight basis 

PSD Prevention of Significant Deterioration 

Psia Pounds per square inch, absolute 

Psig Pounds per square inch, gage 

PTE Potential to Emit 

QA/QC plan Quality Assurance/Quality Control plan 

RACT Reasonable Available Control Technology 

RMP Risk Management Plan 

SIC Standard Industrial Classification 

SIP State Implementation Plan 

SOx Oxides of Sulfur 

SOCMI Synthetic Organic Chemical Manufacturing Industry 

STP Standard Temperature and Pressure 

SV Stack Vent 

TOC Total Organic Carbon 

Tph tons per hour 

tpy tons per year 

T-R 

Transformer Rectifier 

TRS Total Reduced Sulfur 

TSP Total Suspended Particulate 

U.S. EPA United States Environmental Protection Agency 

VOC Volatile Organic Compound 
Source ID# 2090010 

58 

ACRONYM or SYMBOL DESCRIPTION

VOL Volatile Organic Liquid 

WCHD Wyandotte County Health Department 

WYCO/KCK Health 

Department Wyandotte County/Kansas City, Kansas Health Department