Instructions for using the Emission Test Reporting Template for the Primary Aluminum Test Program

This Information Collection Request (ICR) spreadsheet is intended to be used to report emissions data from primary aluminum 

reduction facilities as an alternative to the Electronic Reporting Tool (ERT), as well as in cases where the test methods are not 

currently supported by the ERT. Data for multiple process units should be reported by using separate copies of the 

appropriate tabs of this spreadsheet. Please Do Not delete rows or columns, addition of rows and columns is appropriate 

as necessary. 

Emission Data Worksheets 

The emission data worksheets are provided for each test required for this testing program, although all facilities are not 

required to conduct all of the tests. On each worksheet, please enter process unit operating information during sampling 

and emission test results. The emission test results to be entered depends on the constituent. 

Source Operating Information

1. Please provide the Exhaust Flow Rate (acfm and dscfm) and the Exhaust Temperature (deg F). 

2. Please provide the values of all requested parameters for each of the sample testing periods in the appropriate cells.

3. Please provide any other supporting information or comments in the Other Supporting Information field.
Primary Aluminum Testing: Hexavalent Chromium

Parent company name: Alcoa Facility address: Alcoa Massena Operations

East Plant

Description of source tested: Line 1 Method 14 Downcomer Massena, New York 13662

Test Method Used 

(SW-846 M0061)

Data Flag 

(ADL, BDL, DLL) Test Method Comments

1 4/30/2013 1043 4/30/2013 1501 SW-846 M0061 ADL

2 4/30/2013 1610 4/30/2013 2026 SW-846 M0061 ADL

3 5/1/2013 825 5/1/2013 1230 SW-846 M0061 BDL

Moisture (%) CO2 (%) O2 (%) Flow (acfm) Temperature (°F)

1 0.7 0.0 20.9 NA 83

2 1.0 0.0 20.9 NA 85

3 0.9 0.0 20.9 NA 85

lb/hr lb/ton of 

throughput Material Rate (tons/hour)

1 6.37E-04 1.24E-04 Aluminum 5.12

2 2.06E-03 4.02E-04 Aluminum 5.12

3 [<8.66E-04] [<1.69E-04] Aluminum 5.12

Run 

Number

Calculated Emission Rate Production or Throughput

3968169 Flow Rate is for total potroom

3584106 Flow Rate is for total potroom

3552880 Flow Rate is for total potroom

4.29E-02

5.30E-02

[<6.51E-02]

Run 

Number

Exhaust Gas

Other Supporting Information

Flow (dscfm)

Run 

Number

Test Start 

Date

Test Start 

Time

Test End 

Date

Test End 

Time

Hexavalent Chromium Emission Test Results

Concentration 

(ug/dscm)
Primary Aluminum Testing: HAP Metals

Parent company name: Alcoa Facility address: Alcoa Massena Operations

East Plant

Description of source: Line 1 Downcomer Massena, New York 13662

Pollutant Concentration 

(ug/dscm)

Test Method Used 

(e.g. Method 29)

Data Flag 

(ADL, BDL, DLL) Test Method Comments

1 30-Apr 1043 30-Apr 1501 Antimony [<0.16906] Method 29 BDL

2 30-Apr 1610 30-Apr 2026 Antimony [<0.16818] Method 29 BDL

3 1-May 825 1-May 1230 Antimony [<0.16909] Method 29 BDL

1 30-Apr 1043 30-Apr 1501 Arsenic 2.46201 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Arsenic 2.24943 Method 29 ADL

3 1-May 825 1-May 1230 Arsenic 3.33951 Method 29 ADL

1 30-Apr 1043 30-Apr 1501 Beryllium [<0.04227] Method 29 BDL

2 30-Apr 1610 30-Apr 2026 Beryllium [<0.04205] Method 29 BDL

3 1-May 825 1-May 1230 Beryllium [<0.04227] Method 29 BDL

1 30-Apr 1043 30-Apr 1501 Cadmium 0.06023 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Cadmium 0.07989 Method 29 ADL

3 1-May 825 1-May 1230 Cadmium 0.09089 Method 29 ADL

1 30-Apr 1043 30-Apr 1501 Chromium 0.85695 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Chromium 7.71535 Method 29 ADL

3 1-May 825 1-May 1230 Chromium 6.67902 Method 29 ADL

1 30-Apr 1043 30-Apr 1501 Cobalt 0.20393 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Cobalt 0.30063 Method 29 ADL

3 1-May 825 1-May 1230 Cobalt 0.40370 Method 29 ADL

1 30-Apr 1043 30-Apr 1501 Lead 1.27010 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Lead 1.33915 Method 29 ADL

3 1-May 825 1-May 1230 Lead 1.42669 Method 29 ADL

1 30-Apr 1043 30-Apr 1501 Manganese 0.89816 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Manganese 3.46875 Method 29 ADL

3 1-May 825 1-May 1230 Manganese 3.38178 Method 29 ADL

1 30-Apr 1043 30-Apr 1501 Nickel 10.21786 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Nickel 22.07388 Method 29 ADL

3 1-May 825 1-May 1230 Nickel 21.98158 Method 29 ADL

1 30-Apr 1043 30-Apr 1501 Selenium [<0.42266] Method 29 BDL

2 30-Apr 1610 30-Apr 2026 Selenium [<0.42045] Method 29 BDL

3 1-May 825 1-May 1230 Selenium [<0.42272] Method 29 BDL

1 30-Apr 1043 30-Apr 1501 Mercury 0.00412 Method 29 ADL

2 30-Apr 1610 30-Apr 2026 Mercury 0.00673 Method 29 ADL

3 1-May 825 1-May 1230 Mercury 0.00486 Method 29 ADL

Multiple Metals Emission Test Results

Run 

Number

Test Start 

Date

Test Start 

Time

Test End 

Date

Test End 

Time
Primary Aluminum Testing: HAP Metals

Parent company name: Alcoa Facility address: Alcoa Massena Operations

East Plant

Description of source: Line 1 Downcomer Massena, New York 13662

lb/hr lb/ton of 

throughput Material Rate (tons/hour)

Moisture 

(%)

CO2 

(%)

O2 

(%)

Flow 

(acfm)

Flow 

(dscfm)

Temp 

(°F)

1 [<0.00251] [<0.00049] Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 [<0.00227] [<0.00044] Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 [<0.00225] [<0.00044] Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.03657 0.00714 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.03035 0.00593 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.04442 0.00868 Aluminum 5.12 1 0 20.9 NA 3550762 87

1 [<0.00063] [<0.00012] Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 [<0.00057] [<0.00011] Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 [<0.00056] [<0.00011] Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.00089 0.00017 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.00108 0.00021 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.00121 0.00024 Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.01273 0.00249 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.10409 0.02033 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.08883 0.01735 Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.00303 0.00059 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.00406 0.00079 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.00537 0.00105 Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.01886 0.00368 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.01807 0.00353 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.01898 0.00371 Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.01334 0.00261 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.04680 0.00914 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.04498 0.00878 Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.15176 0.02964 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.29782 0.05817 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.29236 0.05710 Aluminum 5.12 1 0 20.9 NA 3550762 87

1 [<0.00628] [<0.00123] Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 [<0.00567] [<0.00111] Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 [<0.00562] [<0.00110] Aluminum 5.12 1 0 20.9 NA 3550762 87

1 0.00006 0.000012 Aluminum 5.12 0.8 0 20.9 NA 3965024 83

2 0.00009 0.000018 Aluminum 5.12 0.6 0 20.9 NA 3601902 85

3 0.00006 0.000013 Aluminum 5.12 1 0 20.9 NA 3550762 87

Run 

Number

Calculated Emission Rate Production or Throughput Exhaust Gas

Other Supporting Information