APPENDIX E. ENGINEERING ANALYSIS COST AND EFFICIENCY TABLES

TABLE OF CONTENTS

E.1 INTRODUCTION ................................................... E.4-1

LIST OF TABLES

Table E.1.1 Cost Table for Non-Weatherized Gas Furnaces ............ E.4-2

Table E.1.2 Energy and Economics Table for Non-Weatherized Gas Furnaces ...... E.4-3

Table E.1.3 Cost Table for Weatherized Gas Furnaces (Low Cost) ............... E.4-4

Table E.1.4 Energy and Economics Table for Weatherized Gas Furnaces (Low Cost) E.4-5

Table E.1.5 Cost Table for Weatherized Gas Furnaces (High Cost) ............... E.4-6

Table E.1.6 Energy and Economics Table for Weatherized Gas Furnaces (High Cost) E.4-7

Table E.1.7 Cost Table for Mobile Home Gas Furnaces ........................ E.4-8

Table E.1.8 Energy and Economics Table for Mobile Home Gas Furnaces ......... E.4-9

Table E.1.9 Cost Table for Oil-Fired Furnaces .............................. E.4- 10

Table E.1.10 Energy and Economics Table for Oil-Fired Furnaces ............... E.4-11

Table E.1.11 Cost Table for Gas Boilers (Low Cost) .......................... E.4-12

Table E.1.12 Energy and Economics Table for Gas Boilers (Low Cost) ........... E.4-13

Table E.1.13 Cost Table for Gas Boilers (High Cost) .......................... E.4-14

Table E.1.14 Energy and Economics Table for Gas Boilers (High Cost) ........... E.4-15

Table E.1.15 Cost Table for Oil-Fired Boilers ................................ E.4-16

Table E.1.16 Energy and Economics Table for Oil-Fired Boilers ................. E.4-17

 EE-RM/STD-01-350 COMMENT 164

APPENDIX E. ENGINEERING ANALYSIS COST AND EFFICIENCY TABLES 

TABLE OF CONTENTS 

E.I INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. E.4-1 

Table E.I.I 

Table E.I.2 

Table E.l.3 

Table E.l.4 

Table E.I.5 

Table E.l.6 

Table E.I.7 

Table E.l.8 

Table E.l.9 

Table E.l.IO 

Table E.l.II 

Table E.1.12 

Table E.l.13 

Table E.l.14 

Table E.1.15 

Table E.1.16 

LIST OF TABLES 

Cost Table for Non-Weatherized Gas Furnaces ............ E.4-2 

Energy and Economics Table for Non-Weatherized Gas Furnaces ...... E.4-3 

Cost Table for Weatherized Gas Furnaces (Low Cost) ............... E.4-4 

Energy and Economics Table for Weatherized Gas Furnaces (Low Cost) E.4-5 

Cost Table for Weatherized Gas Furnaces (High Cost) ............... E.4-6 

Energy and Economics Table for Weatherized Gas Furnaces (High Cost) E.4-7 

Cost Table for Mobile Home Gas Furnaces . . . . . . . . . . . . . . . . . . . . . . .. E.4-8 

Energy and Economics Table for Mobile Home Gas Furnaces ......... E.4-9 

Cost Table for Oil-Fired Furnaces .............................. E.4-10 

Energy and Economics Table for Oil-Fired Furnaces ............... E.4-11 

Cost Table for Gas Boilers (Low Cost) .......................... E.4-12 

Energy and Economics Table for Gas Boilers (Low Cost) ........... E.4-13 

Cost Table for Gas Boilers (High Cost) .......................... E.4-14 

Energy and Economics Table for Gas Boilers (High Cost) ........... E.4-15 

Cost Table for Oil-Fired Boilers ................................ E.4-16 

Energy and Economics Table for Oil-Fired Boilers ................. E.4-17 

E-i 

APPENDIX E. ENGINEERING ANALYSIS COST AND EFFICIENCY TABLES 

TABLE OF CONTENTS 

E.I INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. E.4-1 

Table E.I.I 

Table E.I.2 

Table E.l.3 

Table E.l.4 

Table E.I.5 

Table E.l.6 

Table E.I.7 

Table E.l.8 

Table E.l.9 

Table E.l.IO 

Table E.l.II 

Table E.1.12 

Table E.l.13 

Table E.l.14 

Table E.1.15 

Table E.1.16 

LIST OF TABLES 

Cost Table for Non-Weatherized Gas Furnaces ............ E.4-2 

Energy and Economics Table for Non-Weatherized Gas Furnaces ...... E.4-3 

Cost Table for Weatherized Gas Furnaces (Low Cost) ............... E.4-4 

Energy and Economics Table for Weatherized Gas Furnaces (Low Cost) E.4-5 

Cost Table for Weatherized Gas Furnaces (High Cost) ............... E.4-6 

Energy and Economics Table for Weatherized Gas Furnaces (High Cost) E.4-7 

Cost Table for Mobile Home Gas Furnaces . . . . . . . . . . . . . . . . . . . . . . .. E.4-8 

Energy and Economics Table for Mobile Home Gas Furnaces ......... E.4-9 

Cost Table for Oil-Fired Furnaces .............................. E.4-10 

Energy and Economics Table for Oil-Fired Furnaces ............... E.4-11 

Cost Table for Gas Boilers (Low Cost) .......................... E.4-12 

Energy and Economics Table for Gas Boilers (Low Cost) ........... E.4-13 

Cost Table for Gas Boilers (High Cost) .......................... E.4-14 

Energy and Economics Table for Gas Boilers (High Cost) ........... E.4-15 

Cost Table for Oil-Fired Boilers ................................ E.4-16 

Energy and Economics Table for Oil-Fired Boilers ................. E.4-17 

E-i 
APPENDIX E. ENGINEERING ANALYSIS COST AND EFFICIENCY TABLES

E.1 INTRODUCTION

This appendix contains the cost and efficiency tables described in Chapter 6, section

6.7.4 of the Furnace and Boiler Technical Support Document (TSD). The Department based the

payback periods on the calculation methodology found in the DOE furnace/boiler test procedure;

these payback periods may differ from those found under field conditions.

For the final rule, the Department included an extra cost for Weatherized Gas Furnaces to

reflect the cost of the stainless steel heat exchanger at 82% and 83% AFUE and for Gas Boilers

to reflect the cost of the draft inducer for installations that require Category III venting. Tables

E.1.3 to E.1.6 and Tables E.l .11 to E. 1.14 provide the results using low and high values for these

additional costs. Section 6.4.1.2 in Chapter 6 provides further details regarding these changes.

 EE-RM/STD-01-350 COMMENT 164

APPENDIX E. ENGINEERING ANALYSIS COST AND EFFICIENCY TABLES 

E.1 INTRODUCTION 

This appendix contains the cost and efficiency tables described in Chapter 6, section 

6.7.4 of the Furnace and Boiler Technical Support Document (TSD). The Department based the 

payback periods on the calculation methodology found in the DOE furnace/boiler test procedure; 

these payback periods may differ from those found under field conditions. 

For the final rule, the Department included an extra cost for Weatherized Gas Furnaces to 

reflect the cost of the stainless steel heat exchanger at 82% and 83% AFUE and for Gas Boilers 

to reflect the cost of the draft inducer for installations that require Category III venting. Tables 

E.l.3 to E.l.6 and Tables E.l.lI to E.l.14 provide the results using low and high values for these 

additional costs. Section 6.4.1.2 in Chapter 6 provides further details regarding these changes. 

E-l 

APPENDIX E. ENGINEERING ANALYSIS COST AND EFFICIENCY TABLES 

E.1 INTRODUCTION 

This appendix contains the cost and efficiency tables described in Chapter 6, section 

6.7.4 of the Furnace and Boiler Technical Support Document (TSD). The Department based the 

payback periods on the calculation methodology found in the DOE furnace/boiler test procedure; 

these payback periods may differ from those found under field conditions. 

For the final rule, the Department included an extra cost for Weatherized Gas Furnaces to 

reflect the cost of the stainless steel heat exchanger at 82% and 83% AFUE and for Gas Boilers 

to reflect the cost of the draft inducer for installations that require Category III venting. Tables 

E.l.3 to E.l.6 and Tables E.l.lI to E.l.14 provide the results using low and high values for these 

additional costs. Section 6.4.1.2 in Chapter 6 provides further details regarding these changes. 

E-l 
Table E.1.1 Cost Table for Non-Weatherized Gas Furnaces

Cost Data

Manufacturer Costs (per unit) Consumer Costs

ID Efficiency Levels & Design Options

o

$ $ $ $ $ $ $ $ $

0 78%AFUE - Baseline Non-Weatherized 264.24 61.65 20.94 33.56 380.37 1,187.27 811.1 71.35

1.1 80% AFUE(A) - Increased HXArea 267.08 62.48 20.94 34.06 384.55 4.17 1,195.92 815.36 71.35

1.2 80% AFUE(B) - Improved Heat Transfer Coef 267.80 65.97 20.94 35.01 389.72 9.35 1,206.62 815.36 71.35

1.3 80% AFUE(C) - Modulation (Two-Stage) 410.04 62.48 20.94 34.06 527.52 147.14 1,491.94 815.36 89.39

2.1 81% AFUE(A) - Increased HXArea 282.27 62.48 20.94 34.39 400.08 19.70 1,228.07 854.85 71.35

2.2 81% AFUE(B) - Improved Heat Transfer Coef 280.40 66.00 20.94 35.16 402.50 22.13 1,233.08 854.85 71.35

2.3 81% AFUE(C) - Modulation (Two-Stage) 425.25 62.48 20.94 34.39 543.05 162.68 1,524.12 854.85 89.39

5.1 90% AFUE - Baseline Condensing 422.85 67.17 25.48 52.06 567.57 187.19 1,574.87 1,066.16 81.04

6.1 92% AFUE(A) - Increased HXArea 487.76 82.70 28.03 52.06 650.55 270.18 1,746.70 1,066.16 81.04

6.2 92% AFUE(C) - Modulation (Two-Stage) 630.33 62.48 28.03 52.06 772.91 392.53 2,000.04 1,066.16 102.09

6.3 92% AFUE(D) - Modulation (Continuous) 630.33 82.70 28.03 52.06 793.12 412.75 2,041.91 1,066.16 103.14

7.1 96% AFUE(D) - Modulation (Continuous) 909.86 92.21 37.75 67.34 1,107.17 726.79 2,692.16 1,066.16 103.14

 EE-RM/STD-01-350 COMMENT 164

Table E.1.1 Cost Table for Non-Weatherized Gas Furnaces 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

OJ '"' ~ "0 OJ OJ ~ <ll 0 0 oj 'B 0 (J 'h .n .~ <ll -0 1:: ] ~ 

%l oj .-e E--< <ll <ll oj 

Efficiency Levels & Design Options >-1 S ~ >= ID ::s <ll 3 <ll 0 :> <ll P- O 1:: '"' en en (J ,E '@ § ,E ::s E--< '"' 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline Non-Weatherized 264.24 6l.65 20.94 33.56 380.37 1,187.27 811.1 71.35 

1.1 80% AFUE(A) - Increased HXArea 267.08 62.48 20.94 34.06 384.55 4.17 1,195.92 815.36 71.35 

l.2 80% AFUE(B) - Improved Heat Transfer Coef 267.80 65.97 20.94 35.01 389.72 9.35 1,206.62 815.36 71.35 

1.3 80% AFUE(C) - Modulation (Two-Stage) 410.04 62.48 20.94 34.06 527.52 147.14 1,491.94 815.36 89.39 

2.1 81% AFUE(A) - Increased HXArea 282.27 62.48 20.94 34.39 400.08 19.70 1,228.07 854.85 71.35 

2.2 81 % AFUE(B) - Improved Heat Transfer Coef 280.40 66.00 20.94 35.16 402.50 22.13 1,233.08 854.85 71.35 

2.3 81 % AFUE( C) - Modulation (Two-Stage) 425.25 62.48 20.94 34.39 543.05 162.68 1,524.12 854.85 89.39 

5.1 90% AFUE - Baseline Condensing 422.85 67.17 25.48 52.06 567.57 187.19 1,574.87 1,066.16 81.04 

6.1 92% AFUE(A) - Increased HXArea 487.76 82.70 28.03 52.06 650.55 270.18 1,746.70 1,066.16 81.04 

6.2 92% AFUE(C) - Modulation (Two-Stage) 630.33 62.48 28.03 52.06 772.91 392.53 2,000.04 1,066.16 102.09 

6.3 92% AFUE(D) - Modulation (Continuous) 630.33 82.70 28.03 52.06 793.12 412.75 2,041.91 1,066.16 103.14 

7.1 96% AFUE(D) - Modulation (Continuous) 909.86 92.21 37.75 67.34 1,107.17 726.79 2,692.16 1,066.16 103.14 

E-2 

Table E.1.1 Cost Table for Non-Weatherized Gas Furnaces 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

OJ '"' ~ "0 OJ OJ ~ <ll 0 0 oj 'B 0 (J 'h .n .~ <ll -0 1:: ] ~ 

%l oj .-e E--< <ll <ll oj 

Efficiency Levels & Design Options >-1 S ~ >= ID ::s <ll 3 <ll 0 :> <ll P- O 1:: '"' en en (J ,E '@ § ,E ::s E--< '"' 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline Non-Weatherized 264.24 6l.65 20.94 33.56 380.37 1,187.27 811.1 71.35 

1.1 80% AFUE(A) - Increased HXArea 267.08 62.48 20.94 34.06 384.55 4.17 1,195.92 815.36 71.35 

l.2 80% AFUE(B) - Improved Heat Transfer Coef 267.80 65.97 20.94 35.01 389.72 9.35 1,206.62 815.36 71.35 

1.3 80% AFUE(C) - Modulation (Two-Stage) 410.04 62.48 20.94 34.06 527.52 147.14 1,491.94 815.36 89.39 

2.1 81% AFUE(A) - Increased HXArea 282.27 62.48 20.94 34.39 400.08 19.70 1,228.07 854.85 71.35 

2.2 81 % AFUE(B) - Improved Heat Transfer Coef 280.40 66.00 20.94 35.16 402.50 22.13 1,233.08 854.85 71.35 

2.3 81 % AFUE( C) - Modulation (Two-Stage) 425.25 62.48 20.94 34.39 543.05 162.68 1,524.12 854.85 89.39 

5.1 90% AFUE - Baseline Condensing 422.85 67.17 25.48 52.06 567.57 187.19 1,574.87 1,066.16 81.04 

6.1 92% AFUE(A) - Increased HXArea 487.76 82.70 28.03 52.06 650.55 270.18 1,746.70 1,066.16 81.04 

6.2 92% AFUE(C) - Modulation (Two-Stage) 630.33 62.48 28.03 52.06 772.91 392.53 2,000.04 1,066.16 102.09 

6.3 92% AFUE(D) - Modulation (Continuous) 630.33 82.70 28.03 52.06 793.12 412.75 2,041.91 1,066.16 103.14 

7.1 96% AFUE(D) - Modulation (Continuous) 909.86 92.21 37.75 67.34 1,107.17 726.79 2,692.16 1,066.16 103.14 

E-2 
Table E.1.2 Energy and Economics Table for Non-Weatherized Gas Furnaces

Energy Use Data Summary Economics

Total Costs

oY

ID EfficiencyLevels & Design Options w w w

H

H o

hr Mbtu/yr kWh/yr $ $/yr years

0 78% AFUE - Baseline Non-Weatherized 792 59.42 558 1,998 751

1.1 80% AFUE(A) - Increased HX Area 773 57.99 545 2,011 734 0.8

1.2 80% AFUE(B) - Improved Heat Transfer Coef 773 57.99 545 2,022 734 1.4

1.3 80% AFUE(C) - Modulation (Two-Stage) 757 56.77 484 2,307 734 18

2.1 81% AFUE(A) - Increased HX Area 1,019 76.39 718 2,083 945 -0.4

2.2 81% AFUE(B) - Improved Heat Transfer Coef 1,019 76.39 718 2,088 945 -0.5

2.3 81% AFUE(C) - Modulation (Two-Stage) 997 74.81 638 2,379 939 -2.0

5.1 90% AFUE-Baseline Condensing 920 68.99 648 2,641 870 -5.4

6.1 92% AFUE(A) - Increased HX Area 900 67.53 635 2,813 853 -7.9

6.2 92% AFUE(C) - Modulation (Two-Stage) 866 64.94 554 3,066 839 -12

6.3 92% AFUE(D) - Modulation (Continuous) 884 66.30 566 3,108 856 -11

7.1 96% AFUE(D) - Modulation (Continuous) 849 63.66 543 3,758 826 -23

 EE-RM/STD-01-350 COMMENT 164

T a e hI E .. 12 E ner~y an dE conomlCS T a e hI ~ or N on-W ea th enze . d G F as urnaces 

Energy Use Data Summary Economics 

Total Costs 

"0 bJ) 

u 0)":<: - 0) ,::: 

::r: Q) .~ "'- Cd .,c _ u 

oed ~ '" p..'" 0 ;:l E-t; o .... 8..0 

ID EfficiencyLevels & Design Options t:O ~ 0) E-1i .- ~ ~ .s 0 ifJp... 

hr Mbtulyr kWh/yr $ $/yr years 

0 78% AFUE - Baseline Non-Weatherized 792 59.42 558 1,998 751 

1.1 80% AFUE(A) - Increased HX Area 773 57.99 545 2,011 734 0.8 

1.2 80% AFUE(B) - Improved Heat Transfer Coef 773 57.99 545 2,022 734 1.4 

l.3 80% AFUE(C) - Modulation (Two-Stage) 757 56.77 484 2,307 734 18 

2.1 81% AFUE(A) - Increased HX Area 1,019 76.39 718 2,083 945 -0.4 

2.2 81 % AFUE(B) - Improved Heat Transfer Coef 1,019 76.39 718 2,088 945 -0.5 

2.3 81 % AFUE(C) - Modulation (Two-Stage) 997 74.81 638 2,379 939 -2.0 

5.1 90% AFUE-Baseline Condensing 920 68.99 648 2,641 870 -5.4 

6.1 92% AFUE(A) - Increased HX Area 900 67.53 635 2,813 853 -7.9 

6.2 92% AFUE(C) - Modulation (Two-Stage) 866 64.94 554 3,066 839 -12 

6.3 92% AFUE(D) - Modulation (Continuous) 884 66.30 566 3,108 856 -11 

7.1 96% AFUE(D) - Modulation (Continuous) 849 63.66 543 3,758 826 -23 

E-3 

T a hI e E .. 12 E nergyan dE conomlCS T a hI e ~ or N on-W ea th enze . d G F as urnaces 

Energy Use Data Summary Economics 

Total Costs 

"0 bJ) 

u 0)":<: - 0) ,::: 

::r: Q) .~ "'- Cd .,c _ u 

oed ~ '" p..'" 0 ;:l E-t; o .... 8..0 

ID EfficiencyLevels & Design Options t:O ~ 0) E-1i .- ~ ~ .s 0 ifJp... 

hr Mbtulyr kWh/yr $ $/yr years 

0 78% AFUE - Baseline Non-Weatherized 792 59.42 558 1,998 751 

1.1 80% AFUE(A) - Increased HX Area 773 57.99 545 2,011 734 0.8 

1.2 80% AFUE(B) - Improved Heat Transfer Coef 773 57.99 545 2,022 734 1.4 

l.3 80% AFUE(C) - Modulation (Two-Stage) 757 56.77 484 2,307 734 18 

2.1 81% AFUE(A) - Increased HX Area 1,019 76.39 718 2,083 945 -0.4 

2.2 81 % AFUE(B) - Improved Heat Transfer Coef 1,019 76.39 718 2,088 945 -0.5 

2.3 81 % AFUE(C) - Modulation (Two-Stage) 997 74.81 638 2,379 939 -2.0 

5.1 90% AFUE-Baseline Condensing 920 68.99 648 2,641 870 -5.4 

6.1 92% AFUE(A) - Increased HX Area 900 67.53 635 2,813 853 -7.9 

6.2 92% AFUE(C) - Modulation (Two-Stage) 866 64.94 554 3,066 839 -12 

6.3 92% AFUE(D) - Modulation (Continuous) 884 66.30 566 3,108 856 -11 

7.1 96% AFUE(D) - Modulation (Continuous) 849 63.66 543 3,758 826 -23 

E-3 
Table E.1.3 Cost Table for Weatherized Gas Furnaces (Low Cost)

Cost Data

Manufacturer Costs (per unit) Consumer Costs

ID Efficiency Levels & Design Options

,.d

$ $ $ $ $ $ $ $ $

0 78%AFUE - Baseline 589.42 85.99 25.55 118.42 819.37 2,557.52 1,278.36 112.71

1.1 80% AFUE - Increased HX Area 592.25 86.82 25.55 118.91 823.53 4.16 2,566.14 1,278.36 112.71

1.2 80% AFUE - Improved Heat Transfer Coefficient 592.81 90.32 25.55 119.85 828.53 9.15 2,576.48 1,278.36 112.71

2.1 81% AFUE - Increased HX Area 596.61 86.83 25.55 119.20 828.18 8.81 2,575.77 1,278.36 112.71

2.2 81% AFUE - Improved Heat Transfer Coefficient 594.02 90.35 25.55 119.97 829.88 10.51 2,579.28 1,278.36 112.71

3.1 82% AFUE - Increased HX Area 649.76

...................

86.83

...................

25.55

...................

119.58 ...................881.71

..................

62.34

...................

2,686.60

...................

1,278.36

...................

116.30 ..................

3.2 82% AFUE - Improved Heat Transfer Coefficient 646.21 90.34 25.55 120,14 882.24 62.87 2,687.70 1,278.36 116.30

4.1 83% AFUE - Increased HX Area 667.42 86.83 25.55 120.01 899.80 80.43 2,724.06 1,278.36 117.34

4.2 83% AFUE - Improved Heat Transfer Coefficient 662.23 88.87 25.55 120.14 896.78 77.41 2,717.81 1,278.36 117.34

 EE-RM/STD-01-350 COMMENT 164

Table E.1.3 Cost Table for Weatherized Gas Furnaces (Low Cost) 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

.: <lJ 0 '"@ .: '£ '"0 0 

'"@ .... '" ::: .~ til ID Efficiency Levels & Design Options .;::: 0 <lJ '"@ <lJ ''§ Oil .: <lJ .D 0 1: b S ~ E Oil '" 0.. <lJ <lJ <lJ 

~ ....l en ;0- f-< .... t:t:: .: .: 0 0 U) . til 

'" f-< 

.... ..s ..s ~ 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline 589.42 85.99 25.55 118.42 819.37 2,557.52 1,278.36 112.71 

1.1 80% AFUE - Increased HX Area 592.25 86.82 25.55 118.91 823.53 4.16 2,566.14 1,278.36 112.71 

1.2 80% AFUE - Improved Heat Transfer Coefficient 592.81 90.32 25.55 119.85 828.53 9.15 2,576.48 1,278.36 112.71 

2.1 81 % AFUE - Increased HX Area 596.61 86.83 25.55 119.20 828.18 8.81 2,575.77 1,278.36 112.71 

2.2 81% AFUE - Improved Heat Transfer Coefficient 594.02 90.35 25.55 119.97 829.88 10.51 2,579.28 1,278.36 112.71 

3.1 82% AFUE - Increased HX Area 649.76 86.83 25.55 119.58 881.71 62.34 2,686.60 .. ~???~:.~.? .. 116.30 ................... .................... ................... .................... .................... ................... ................... . ................. 

3.2 82% AFUE - Improved Heat Transfer Coefficient 646.21 90.34 25.55 120.14 882.24 62.87 2,687.70 1,278.36 116.30 

4.1 83% AFUE - Increased HX Area 667.42 86.83 25.55 120.01 899.80 80.43 2,724.06 1,278.36 117.34 .................... ................... . .................. . .................. ..................... .................... ................... ................... .................. 

4.2 83% AFUE - Improved Heat Transfer Coefficient 662.23 88.87 25.55 120.14 896.78 77.41 2,717.81 1,278.36 117.34 

E-4 

Table E . 13 . Cost Table for Weatherized Gas Furnaces (Low Cost) 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

.: <lJ 0 '"@ .: '£ '"0 0 

'"@ .... '" ::: .~ til ID Efficiency Levels & Design Options .;::: 0 <lJ '"@ <lJ ''§ Oil .: <lJ .D 0 1: b S ~ E Oil '" 0.. <lJ <lJ <lJ 

~ ....l en ;0- f-< .... t:t:: .: .: 0 0 U) . til 

'" f-< 

.... ..s ..s ~ 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline 589.42 85.99 25.55 118.42 819.37 2,557.52 1,278.36 112.71 

1.1 80% AFUE - Increased HX Area 592.25 86.82 25.55 118.91 823.53 4.16 2,566.14 1,278.36 112.71 

1.2 80% AFUE - Improved Heat Transfer Coefficient 592.81 90.32 25.55 119.85 828.53 9.15 2,576.48 1,278.36 112.71 

2.1 81 % AFUE - Increased HX Area 596.61 86.83 25.55 119.20 828.18 8.81 2,575.77 1,278.36 112.71 

2.2 81% AFUE - Improved Heat Transfer Coefficient 594.02 90.35 25.55 119.97 829.88 10.51 2,579.28 1,278.36 112.71 

3.1 82% AFUE - Increased HX Area 649.76 86.83 25.55 119.58 881.71 62.34 2,686.60 .. ~???~:.~.? .. 116.30 ................... .................... ................... .................... .................... ................... ................... . ................. 

3.2 82% AFUE - Improved Heat Transfer Coefficient 646.21 90.34 25.55 120.14 882.24 62.87 2,687.70 1,278.36 116.30 

4.1 83% AFUE - Increased HX Area 667.42 86.83 25.55 120.01 899.80 80.43 2,724.06 1,278.36 117.34 .................... ................... . .................. . .................. ..................... .................... ................... ................... .................. 

4.2 83% AFUE - Improved Heat Transfer Coefficient 662.23 88.87 25.55 120.14 896.78 77.41 2,717.81 1,278.36 117.34 

E-4 
Table E.1.4 Ener

Energy Use Data Summary Economics

Total Costs

C U p y " R .O

ID Efficiency Levels & Design Options w u" w H H O ;, a

hr Mbtu/yr kWh/yr $ $/yr years

0 78% AFUE - Baseline 792 59.42 558 3,836 792

1.1 80% AFUE - Increased HX Area 773 57.99 545 3,844 776 0.5

1.2 80% AFUE - Improved Heat Transfer Coefficient 772 57.88 544 3,855 775 1.1

2.1 81% AFUE - Increased HX Area 764 57.29 538 3,854 768 0.8

2.2 81% AFUE - Improved Heat Transfer Coefficient 763 57.19 537 3,858 767 0.9

3.1 82% AFUE - Increased HX Area 755 56.62 532 3,965 760 4.5

3.2 82% AFUE - Improved Heat Transfer Coefficient 754 56.52 531 3,966 759 4.4

4.1 83% AFUE - Increased HX Area 751 56.29 529 4,002 756 5.3

4.2 83% AFUE - Improved Heat Transfer Coefficient 745 55.86 525 3,996 751 4.4

and Economics Table for Weatherized Gas Furnaces (Low Cost)

 EE-RM/STD-01-350 COMMENT 164

T a bI e E .. 14 E ner2yan dE conomlCS T a bI e ~ or W ea th enze . d G F as urnaces (L ow C os t) 

Energy Use Data Summary Economics 

Total Costs 

"0 bJ) Q ::: 0)""" 

::c: '.5 ~ 0) Cd ·c ~ Q 

0:; "'~ p.,'" 0 ;::: Q o~ ~ o '" .... ~.o 

ID Efficiency Levels & Design Options ill ~ 0) E-<"' E-<15.. .~ ~ 

~ ,E 0 [/).,... 

hr Mbtu/yr kWh/yr $ $/yr years 

0 78% AFUE - Baseline 792 59.42 558 3,836 792 

1.1 80% AFUE - Increased HX Area 773 57.99 545 3,844 776 0.5 

1.2 80% AFUE - Improved Heat Transfer Coefficient 772 57.88 544 3,855 775 1.1 

2.l 81 % AFUE - Increased HX Area 764 57.29 538 3,854 768 0.8 

2.2 81 % AFUE - Improved Heat Transfer Coefficient 763 57.19 537 3,858 767 0.9 

3.1 82% AFUE - Increased HX Area 755 56.62 532 3,965 760 4.5 

3.2 82% AFUE - Improved Heat Transfer Coefficient 754 56.52 531 3,966 759 4.4 

4.l 83% AFUE - Increased HX Area 751 56.29 529 4,002 756 5.3 

4.2 83% AFUE - Improved Heat Transfer Coefficient 745 55.86 525 3,996 751 4.4 

E-5 

T a bI e E .. 14 E nergyan dE conomlCS T a bI e ~ or W ea th enze . d G F as urnaces (L ow C os t) 

Energy Use Data Summary Economics 

Total Costs 

"0 bJ) Q ::: 0)""" 

::c: '.5 ~ 0) Cd ·c ~ Q 

0:; "'~ p.,'" 0 ;::: Q o~ ~ o '" .... ~.o 

ID Efficiency Levels & Design Options ill ~ 0) E-<"' E-<15.. .~ ~ 

~ ,E 0 [/).,... 

hr Mbtu/yr kWh/yr $ $/yr years 

0 78% AFUE - Baseline 792 59.42 558 3,836 792 

1.1 80% AFUE - Increased HX Area 773 57.99 545 3,844 776 0.5 

1.2 80% AFUE - Improved Heat Transfer Coefficient 772 57.88 544 3,855 775 1.1 

2.l 81 % AFUE - Increased HX Area 764 57.29 538 3,854 768 0.8 

2.2 81 % AFUE - Improved Heat Transfer Coefficient 763 57.19 537 3,858 767 0.9 

3.1 82% AFUE - Increased HX Area 755 56.62 532 3,965 760 4.5 

3.2 82% AFUE - Improved Heat Transfer Coefficient 754 56.52 531 3,966 759 4.4 

4.l 83% AFUE - Increased HX Area 751 56.29 529 4,002 756 5.3 

4.2 83% AFUE - Improved Heat Transfer Coefficient 745 55.86 525 3,996 751 4.4 

E-5 
Table E.1.5 Cost Table for Weatherized Gas Furnaces (High Cost)

Cost Data

Manufacturer Costs (per unit) Consumer Costs

ID Efficiency Levels & Design Options

0

$ $ $ $ $ $ $ $ $

0 78%AFUE - Baseline 589.42 85.99 25.55 118.42 819.37 2,557.52 1,278.36 112.71

1.1 80% AFUE - Increased HX Area 592.25 86.82 25.55 118.91 823.53 4.16 2,566.14 1,278.36 112.71

1.2 80% AFUE - Improved Heat Transfer Coefficient 592.81 90.32 25.55 119.85 828.53 9.15 2,576.48 1,278.36 112.71

2.1 81% AFUE - Increased HX Area 596.61 86.83 25.55 119.20 828.18 8.81 2,575.77 1,278.36 112.71

2.2 81% AFUE - Improved Heat Transfer Coefficient 594.02 90.35 25.55 119.97 829.88 10.51 2,579.28 1,278.36 112.71

3.1 82% AFUE - Increased HX Area 891.76 86.83 25.55 119.58 1,123.71 304.34 3,187.69 1,278.36 130.22

3.2 82% AFUE - Improved Heat Transfer Coefficient 886.89 90.34 25.55 120.14 1,122.92 303.55 3,186.04 1,278.36 130.22

4.1 83% AFUE - Increased HX Area 909.42 86.83 25.55 120.01 1,141.80 322.43 3,225.14 1,278.36 131.26

4.2 83% AFUE - Improved Heat Transfer Coefficient 902.35 88.87 25.55 120.14 1,136.90 317.53 3,214.99 1,278.36 131.26

 EE-RM/STD-01-350 COMMENT 164

T a bI e E 1 5 C T bI £ W h " d G F " " ost a e or eat enze as urn aces (H" 19l he) ost 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

.: <l) 0 ] .: ".g "0 u oJ .S .: h OJ .: ~ OJ ID Efficiency Levels & Design Options '': 0 1:: <l) oJ <l) ] .: <l) .g 0 -8 0 a OJ <l) 

1;; 0.. <l) <l) ] "E ~ ....l '" >- E--< h ~ .: 0 u '" .<;; OJ .: 

r'=: >- .s ~ 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline 589.42 85.99 25.55 118.42 819.37 2,557.52 1,278.36 112.71 

1.1 80% AFUE - Increased HX Area 592.25 86.82 25.55 118.91 823.53 4.16 2,566.14 1,278.36 112.71 

1.2 80% AFUE - Improved Heat Transfer Coefficient 592.81 90.32 25.55 119.85 828.53 9.15 2,576.48 1,278.36 112.71 

2.1 81 % AFUE - Increased HX Area 596.61 86.83 25.55 119.20 828.18 8.81 2,575.77 1,278.36 112.71 

2.2 81 % AFUE - Improved Heat Transfer Coefficient 594.02 90.35 25.55 119.97 829.88 10.51 2,579.28 1,278.36 112.71 

3.1 82% AFUE - Increased HX Area 891.76 86.83 25.55 119.58 1,123.71 304.34 3,187.69 1,278.36 130.22 

3.2 82% AFUE - Improved Heat Transfer Coefficient 886.89 90.34 25.55 120.14 1,122.92 303.55 3,186.04 1,278.36 130.22 

4.1 83% AFUE - Increased HX Area 909.42 86.83 25.55 120.Dl 1,141.80 322.43 3,225.14 1,278.36 131.26 

4.2 83% AFUE - Improved Heat Transfer Coefficient 902.35 88.87 25.55 120.14 1,136.90 317.53 3,214.99 1,278.36 131.26 

E-6 

T a bI e E 1 5 C t T bI £ W th " d G F " " os a e or ea enze as urn aces (H" 19l he os t) 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

.: <l) 0 ] .: ".g "0 u oJ .S .: h OJ .: ~ OJ ID Efficiency Levels & Design Options '': 0 1:: <l) oJ <l) ] .: <l) .g 0 -8 0 a OJ <l) 

1;; 0.. <l) <l) ] "E ~ ....l '" >- E--< h ~ .: 0 u '" .<;; OJ .: 

r'=: >- .s ~ 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline 589.42 85.99 25.55 118.42 819.37 2,557.52 1,278.36 112.71 

1.1 80% AFUE - Increased HX Area 592.25 86.82 25.55 118.91 823.53 4.16 2,566.14 1,278.36 112.71 

1.2 80% AFUE - Improved Heat Transfer Coefficient 592.81 90.32 25.55 119.85 828.53 9.15 2,576.48 1,278.36 112.71 

2.1 81 % AFUE - Increased HX Area 596.61 86.83 25.55 119.20 828.18 8.81 2,575.77 1,278.36 112.71 

2.2 81 % AFUE - Improved Heat Transfer Coefficient 594.02 90.35 25.55 119.97 829.88 10.51 2,579.28 1,278.36 112.71 

3.1 82% AFUE - Increased HX Area 891.76 86.83 25.55 119.58 1,123.71 304.34 3,187.69 1,278.36 130.22 

3.2 82% AFUE - Improved Heat Transfer Coefficient 886.89 90.34 25.55 120.14 1,122.92 303.55 3,186.04 1,278.36 130.22 

4.1 83% AFUE - Increased HX Area 909.42 86.83 25.55 120.D1 1,141.80 322.43 3,225.14 1,278.36 131.26 

4.2 83% AFUE - Improved Heat Transfer Coefficient 902.35 88.87 25.55 120.14 1,136.90 317.53 3,214.99 1,278.36 131.26 

E-6 
Table E.1.6 Ener

Energy Use Data Summary Economics

Total Costs

ID Efficiency Levels & Design Options

C

w

w

H H ,.,

-0

hr Mbtu/yr kWh/yr $ $/yr years

0 78% AFUE - Baseline 792 59.42 558 3,836 792

1.1 80%AFUE - Increased HX Area 773 57.99 545 3,844 776 0.5

1.2 80% AFUE - Improved Heat Transfer Coefficient 772 57.88 544 3,855 775 1.1

2.1 81% AFUE - Increased HX Area 764 57.29 538 3,854 768 0.8

2.2 81% AFUE - Improved Heat Transfer Coefficient 763 57.19 537 3,858 767 0.9

3.1 82% AFUE - Increased HX Area 755 56.62 532 4,466 778 43

3.2 82% AFUE - Improved Heat Transfer Coefficient 754 56.52 531 4,464 776 40

4.1 83% AFUE - Increased HX Area 751 56.29 529 4,503 775 39

4.2 83% AFUE - Improved Heat Transfer Coefficient 745 55.86 525 4,493 770 30

and Economics Table for Weatherized Gas Furnaces (High Cost)

 EE-RM/STD-01-350 COMMENT 164

T a bi e E , , 16 E nergyan dE conOIDlCS T a bi e £ or W ea th enze ' d G F as urnaces (H' 19l he os t) 

Energy Use Data Smllinary Economics 

Total Costs 

'"0 b1l OJ >= <1)"'" 

~ '5 - <1) Cd'';:: _ OJ 

V co- p'co 0 o~ - co ::i u o ... ~.n 

ID Efficiency Levels & Design Options iXl ~ <1) f-<"tn ~ .s f-<& a~ 0 ~ 

hr Mbtulyr kWhlyr $ $/yr years 

0 78% AFUE - Baseline 792 59.42 558 3,836 792 

1.1 80% AFUE - Increased HX Area 773 57.99 545 3,844 776 0.5 

1.2 80% AFUE - Improved Heat Transfer Coefficient 772 57.88 544 3,855 775 1.1 

2.1 81 % AFUE - Increased HX Area 764 57.29 538 3,854 768 0.8 

2.2 81 % AFUE - Improved Heat Transfer Coefficient 763 57.19 537 3,858 767 0.9 

3.1 82% AFUE - Increased HX Area 755 56.62 532 4,466 778 43 

3.2 82% AFUE - Improved Heat Transfer Coefficient 754 56.52 531 4,464 776 40 

4.1 83% AFUE - Increased HX Area 751 56.29 529 4,503 775 39 

4.2 83% AFUE - Improved Heat Transfer Coefficient 745 55.86 525 4,493 770 30 

E-7 

T a e bi E , , 16 E nergyan dE conOIDlCS T a bi e £ or W h ' d eat enze G F as urnaces (H' 19l he) ost 

Energy Use Data Smllinary Economics 

Total Costs 

'"0 b1l OJ >= <1)"'" 

~ '5 - <1) Cd'';:: _ OJ 

V co- p'co 0 o~ - co ::i u o ... ~.n 

ID Efficiency Levels & Design Options iXl ~ <1) f-<"tn ~ .s f-<& a~ 0 ~ 

hr Mbtulyr kWhlyr $ $/yr years 

0 78% AFUE - Baseline 792 59.42 558 3,836 792 

1.1 80% AFUE - Increased HX Area 773 57.99 545 3,844 776 0.5 

1.2 80% AFUE - Improved Heat Transfer Coefficient 772 57.88 544 3,855 775 1.1 

2.1 81 % AFUE - Increased HX Area 764 57.29 538 3,854 768 0.8 

2.2 81 % AFUE - Improved Heat Transfer Coefficient 763 57.19 537 3,858 767 0.9 

3.1 82% AFUE - Increased HX Area 755 56.62 532 4,466 778 43 

3.2 82% AFUE - Improved Heat Transfer Coefficient 754 56.52 531 4,464 776 40 

4.1 83% AFUE - Increased HX Area 751 56.29 529 4,503 775 39 

4.2 83% AFUE - Improved Heat Transfer Coefficient 745 55.86 525 4,493 770 30 

E-7 
Table E.1.7 Cost Table for Mobile Home Gas Furnaces

Cost Data

Manufacturer Costs (per unit) Consumer Costs

ID Efficiency Levels & Design Options

O

$ $ $ $ $ $ $ $ $

0 75%AFUE - Baseline 208.00 41.99 42.62 22.40 315.01 881.14 0.00 27.72

1.1 80% AFUE - Increased HX Area 237.14 46.48 42.62 24.02 350.25 35.24 979.72 0.00 46.01

1.2 80% AFUE - Modulation (Two-Stage) 375.60 46.48 42.62 24.02 488.71 173.70 1,367.02 0.00 60.80

2.1 81% AFUE - Increased HX Area 240.05 47.87 43.90 24.02 355.83 40.82 995.34 76.84 46.01

2.2 81% AFUE - Modulation (Two-Stage) 380.91 47.87 43.90 24.02 496.70 181.69 1,389.36 76.84 60.80

3.1 82% AFUE - Increased HX Area 249.08 48.83 45.22 24.02 367.14 52.13 1,026.96 76.84 46.01

3.2 82% AFUE - Modulation (Two-Stage) 389.41 48.83 45.22 24.02 507.47 192.47 1,419.51 76.84 60.80

4.1 90% AFUE - Condensing 327.45 58.59 51.14 28.82 423.86 108.85 1,185.62 56.56 58.47

 EE-RM/STD-01-350 COMMENT 164

Table E.1.7 Cost Table for Mobile Home Gas Furnaces 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

::: <l) 0 '"@ ::: '-§ "0 0 

'"@ '" 1:: 0 ::: .... ] ID Efficiency Levels & Design Options '" ·c 0 t:: <l) '"@ <l) ',s ::: <l) .n 0 of "0 S 0; '" 0. <l) E--< <l) ~ <l) ] ::s ....l '" > .... pe:; ::: 0 0 '" '@ 

'" ..E ..E ::s .... 

E--< 

$ $ $ $ $ $ $ $ $ 

0 75% AFUE - Baseline 208.00 41.99 42.62 22.40 315.01 88l.l4 0.00 27.72 

l.l 80% AFUE - Increased HX Area 237.14 46.48 42.62 24.02 350.25 35.24 979.72 0.00 46.01 

1.2 80% AFUE - Modulation (Two-Stage) 375.60 46.48 42.62 24.02 488.71 173.70 1,367.02 0.00 60.80 

2.1 81 % AFUE - Increased HX Area 240.05 47.87 43.90 24.02 355.83 40.82 995.34 76.84 46.01 

2.2 81% AFUE - Modulation (Two-Stage) 380.91 47.87 43.90 24.02 496.70 181.69 1,389.36 76.84 60.80 

3.1 82% AFUE - Increased HX Area 249.08 48.83 45.22 24.02 367.14 52.13 1,026.96 76.84 46.01 

3.2 82% AFUE - Modulation (Two-Stage) 389.41 48.83 45.22 24.02 507.47 192.47 1,419.51 76.84 60.80 

4.1 90% AFUE - Condensing 327.45 58.59 51.14 28.82 423.86 108.85 1,185.62 56.56 58.47 

E-8 

Table E.1.7 Cost Table for Mobile Home Gas Furnaces 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

::: <l) 0 '"@ ::: '-§ "0 0 

'"@ '" 1:: 0 ::: .... ] ID Efficiency Levels & Design Options '" ·c 0 t:: <l) '"@ <l) ',s ::: <l) .n 0 of "0 S 0; '" 0. <l) E--< <l) ~ <l) ] ::s ....l '" > .... pe:; ::: 0 0 '" '@ 

'" ..E ..E ::s .... 

E--< 

$ $ $ $ $ $ $ $ $ 

0 75% AFUE - Baseline 208.00 41.99 42.62 22.40 315.01 88l.l4 0.00 27.72 

l.l 80% AFUE - Increased HX Area 237.14 46.48 42.62 24.02 350.25 35.24 979.72 0.00 46.01 

1.2 80% AFUE - Modulation (Two-Stage) 375.60 46.48 42.62 24.02 488.71 173.70 1,367.02 0.00 60.80 

2.1 81 % AFUE - Increased HX Area 240.05 47.87 43.90 24.02 355.83 40.82 995.34 76.84 46.01 

2.2 81% AFUE - Modulation (Two-Stage) 380.91 47.87 43.90 24.02 496.70 181.69 1,389.36 76.84 60.80 

3.1 82% AFUE - Increased HX Area 249.08 48.83 45.22 24.02 367.14 52.13 1,026.96 76.84 46.01 

3.2 82% AFUE - Modulation (Two-Stage) 389.41 48.83 45.22 24.02 507.47 192.47 1,419.51 76.84 60.80 

4.1 90% AFUE - Condensing 327.45 58.59 51.14 28.82 423.86 108.85 1,185.62 56.56 58.47 

E-8 
Table E.1.8 Ener and Economics Table for Mobile Home Gas Furnaces

Energy Use Data Summary Economics

Total Costs

ID Efficiency Levels & Design Options w °

w

H H

^ o a

hr Mbtu/yr kWh/yr $ $/yr years

0 75% AFUE - Baseline 781 62.57 500 881 735

1.1 80%AFUE - Increased HX Area 773 57.99 545 980 709 3.8

1.2 80% AFUE - Modulation (Two-Stage) 757 56.77 484 1,367 705 16

2.1 81 % AFUE - Increased HX Area 1019 76.39 718 1,072 919 -1.0

2.2 81% AFUE - Modulation (Two-Stage) 997 74.81 638 1,466 910 -3.3

3.1 82% AFUE - Increased HX Area 1007 75.49 709 1,104 909 -1.3

3.2 82% AFUE - Modulation (Two-Stage) 986 73.95 631 1,496 900 -3.7

4.1 90% AFUE - Condensing 920 68.99 648 1,242 847 -3.2

 EE-RM/STD-01-350 COMMENT 164

T a bi e E o 18 0 E nergyan dE conornlCS T a bi e £ M or Ole bOl H orne G F as urnaces 

Energy Use Data Summary Economics 

Total Costs 

"0 bJJ u _ .5 Q)~ 

~ Ii - Q) 

_ u 

a:J "'- .s~ 0..'" 0 &; u -03 o ... 8..0 

ID Efficiency Levels & Design Options ill Q) 

E- '" E-& .~ ~ ill ..s 0 r:/)p., 

hr Mbtu/yr kWh/yr $ $/yr years 

0 75% AFUE - Baseline 781 62.57 500 881 735 

1.1 80% AFUE - Increased HX Area 773 57.99 545 980 709 3.8 

1.2 80% AFUE - Modulation (Two-Stage) 757 56.77 484 1,367 705 16 

2.1 81 % AFUE - Increased HX Area 1019 76.39 718 1,072 919 -1.0 

2.2 81 % AFUE - Modulation (Two-Stage) 997 74.81 638 1,466 910 -3.3 

3.1 82% AFUE - Increased HX Area 1007 75.49 709 1,104 909 -1.3 

3.2 82% AFUE - Modulation (Two-Stage) 986 73.95 631 1,496 900 -3.7 

4.1 90% AFUE - Condensing 920 68.99 648 1,242 847 -3.2 

E-9 

T a bi e E o 18 0 E nergyan dE conornlCS T a bi e £ M or Ole bOl H orne G F as urnaces 

Energy Use Data Summary Economics 

Total Costs 

"0 bJJ u _ .5 Q)~ 

~ Ii - Q) 

_ u 

a:J "'- .s~ 0..'" 0 &; u -03 o ... 8..0 

ID Efficiency Levels & Design Options ill Q) 

E- '" E-& .~ ~ ill ..s 0 r:/)p., 

hr Mbtu/yr kWh/yr $ $/yr years 

0 75% AFUE - Baseline 781 62.57 500 881 735 

1.1 80% AFUE - Increased HX Area 773 57.99 545 980 709 3.8 

1.2 80% AFUE - Modulation (Two-Stage) 757 56.77 484 1,367 705 16 

2.1 81 % AFUE - Increased HX Area 1019 76.39 718 1,072 919 -1.0 

2.2 81 % AFUE - Modulation (Two-Stage) 997 74.81 638 1,466 910 -3.3 

3.1 82% AFUE - Increased HX Area 1007 75.49 709 1,104 909 -1.3 

3.2 82% AFUE - Modulation (Two-Stage) 986 73.95 631 1,496 900 -3.7 

4.1 90% AFUE - Condensing 920 68.99 648 1,242 847 -3.2 

E-9 
Table E.1.9 Cost Table for Oil-Fired Furnaces

Cost Data

Manufacturer Costs (per unit) Consumer Costs

0 7G o

U

ID Efficiency Levels & Design Options 0 o

O

U

W

h

S

0 78%AFUE - Baseline 415.21 140.74 39.52 75.80 671.27 1,993.92 575.24 117.86

1 80% AFUE - Increased HX Area 417.34 140.74 39.52 75.80 673.40 2.13 1,998.15 575.24 117.86

2.1 81 % AFUE - Increased HX Area 420.59 141.14 39.52 76.09 677.33 6.06 2,005.98 575.24 117.86

2.1.1 81 % AFUE - Interrupted Ignition 432.75 140.74 39.52 75.80 688.81 17.53 2,028.82 575.24 117.86

2.2 81% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 561.93 147.54 40.31 81.43 831.20 159.93 2,312.23 575.24 117.86

3.1 82% AFUE - Increased HX Area 422.62 141.14 39.52 76.09 679.37 8.10 2,010.04 575.24 117.86

3.1.1 82% AFUE - Interrupted Ignition 440.16 141.14 39.52 76.09 696.91 25.63 2,044.94 575.24 117.86

3.2 82% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 563.96 147.54 40.31 81.43 833.24 161.97 2,316.29 575.24 117.86

4.1 83% AFUE - Increased HX Area 424.66 141.36 39.52 76.52 682.05 10.78 2,015.38 890.60 117.86

4.1.1 83% AFUE - Interrupted Ignition 442.20 141.36 39.52 76.52 699.59 28.32 2,050.28 890.60 117.86

4.2 83% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 566.00 147.76 40.31 81.85 835.92 164.65 2,321.63 890.60 117.86

5.1 84% AFUE - Increased HX Area 426.70 141.36 39.52 76.52 684.09 12.82 2,019.43 1,205.97 117.86

5.1.1 84% AFUE - Interrupted Ignition 444.24 141.36 39.52 76.52 701.63 30.35 2,054.33 1,205.97 117.86

5.2 84% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 568.04 147.76 40.31 81.85 837.96 166.69 2,325.69 1,205.97 117.86

6.1 85% AFUE - Increased HX Area 432.81 141.36 39.52 76.52 690.21 18.93 2,031.60 1,521.34 117.86

6.1.1 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 450.35 141.36 39.52 76.52 707.74 36.47 2,066.50 1,521.34 117.86

6.2 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 574.15 147.76 40.31 81.85 844.08 172.80 2,337.85 1,521.34 117.86

E-10

 EE-RM/STD-01-350 COMMENT 164

Table E.1.9 Cost Table for Oil-Fired Furnaces 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

I'i Q) 0 '" I'i .-§ 11 u 

'" 1:; 0 ::: ·c .... 1:: Q) '" Q) ] ro 

ID Efficiency Levels & Design Options 0 '", ::: 

~ .n 0 -€ "0 S ro 0.- Q) Q) ;) .2 3 :;s >-l en " E--< .... ~ I'i ::: 0 U en '", ro ,.9 ,.9 .... :;s E--< 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline 415.21 140.74 39.52 75.80 671.27 1,993.92 575.24 117.86 

1 80% AFUE - Increased HX Area 417.34 140.74 39.52 75.80 673.40 2.13 1,998.l5 575.24 117.86 

2.1 81 % AFUE - Increased HX Area 420.59 141.14 39.52 76.09 677.33 6.06 2,005.98 575.24 117.86 

2.1.1 81 % AFUE - Interrupted Ignition 432.75 140.74 39.52 75.80 688.81 17.53 2,028.82 575.24 117.86 

2.2 81% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 56l.93 147.54 40.31 8l.43 831.20 159.93 2,312.23 575.24 117.86 

3.1 82% AFUE - Increased HX Area 422.62 141.14 39.52 76.09 679.37 8.10 2,010.04 575.24 117.86 

3.1.1 82% AFUE - Interrupted Ignition 440.16 141.14 39.52 76.09 696.91 25.63 2,044.94 575.24 117.86 

3.2 82% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 563.96 147.54 40.31 81.43 833.24 16l.97 2,316.29 575.24 117.86 

4.1 83% AFUE - Increased HX Area 424.66 141.36 39.52 76.52 682.05 10.78 2,015.38 890.60 117.86 

4.1.1 83% AFUE - Interrupted Ignition 442.20 141.36 39.52 76.52 699.59 28.32 2,050.28 890.60 117.86 

4.2 83% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 566.00 147.76 40.31 81.85 835.92 164.65 2,321.63 890.60 117.86 

5.1 84% AFUE - Increased HX Area 426.70 141.36 39.52 76.52 684.09 12.82 2,019.43 1,205.97 117.86 

5.1.1 84% AFUE - Interrupted Ignition 444.24 141.36 39.52 76.52 70l.63 30.35 2,054.33 1,205.97 117.86 

5.2 84% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 568.04 147.76 40.31 81.85 837.96 166.69 2,325.69 1,205.97 117.86 

6.1 85% AFUE - Increased HX Area 432.81 141.36 39.52 76.52 690.21 18.93 2,03l.60 1,521.34 117.86 

6.1.1 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 450.35 141.36 39.52 76.52 707.74 36.47 2,066.50 1,521.34 117.86 

6.2 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 574.15 147.76 40.31 8l.85 844.08 172.80 2,337.85 1,521.34 117.86 

E-10 

Table E.1.9 Cost Table for Oil-Fired Furnaces 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

I'i Q) 0 '" I'i .-§ 11 u 

'" 1:; 0 ::: ·c .... 1:: Q) '" Q) ] ro 

ID Efficiency Levels & Design Options 0 '", ::: 

~ .n 0 -€ "0 S ro 0.- Q) Q) ;) .2 3 :;s >-l en " E--< .... ~ I'i ::: 0 U en '", ro ,.9 ,.9 .... :;s E--< 

$ $ $ $ $ $ $ $ $ 

0 78% AFUE - Baseline 415.21 140.74 39.52 75.80 671.27 1,993.92 575.24 117.86 

1 80% AFUE - Increased HX Area 417.34 140.74 39.52 75.80 673.40 2.13 1,998.l5 575.24 117.86 

2.1 81 % AFUE - Increased HX Area 420.59 141.14 39.52 76.09 677.33 6.06 2,005.98 575.24 117.86 

2.1.1 81 % AFUE - Interrupted Ignition 432.75 140.74 39.52 75.80 688.81 17.53 2,028.82 575.24 117.86 

2.2 81% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 56l.93 147.54 40.31 8l.43 831.20 159.93 2,312.23 575.24 117.86 

3.1 82% AFUE - Increased HX Area 422.62 141.14 39.52 76.09 679.37 8.10 2,010.04 575.24 117.86 

3.1.1 82% AFUE - Interrupted Ignition 440.16 141.14 39.52 76.09 696.91 25.63 2,044.94 575.24 117.86 

3.2 82% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 563.96 147.54 40.31 81.43 833.24 16l.97 2,316.29 575.24 117.86 

4.1 83% AFUE - Increased HX Area 424.66 141.36 39.52 76.52 682.05 10.78 2,015.38 890.60 117.86 

4.1.1 83% AFUE - Interrupted Ignition 442.20 141.36 39.52 76.52 699.59 28.32 2,050.28 890.60 117.86 

4.2 83% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 566.00 147.76 40.31 81.85 835.92 164.65 2,321.63 890.60 117.86 

5.1 84% AFUE - Increased HX Area 426.70 141.36 39.52 76.52 684.09 12.82 2,019.43 1,205.97 117.86 

5.1.1 84% AFUE - Interrupted Ignition 444.24 141.36 39.52 76.52 70l.63 30.35 2,054.33 1,205.97 117.86 

5.2 84% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 568.04 147.76 40.31 81.85 837.96 166.69 2,325.69 1,205.97 117.86 

6.1 85% AFUE - Increased HX Area 432.81 141.36 39.52 76.52 690.21 18.93 2,03l.60 1,521.34 117.86 

6.1.1 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 450.35 141.36 39.52 76.52 707.74 36.47 2,066.50 1,521.34 117.86 

6.2 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 574.15 147.76 40.31 8l.85 844.08 172.80 2,337.85 1,521.34 117.86 

E-10 
Table E.1.10 Ener and Economics Table for Oil-Fired Furnaces

Energy Use Data Summary Economics

Total Costs

U b x

CZ3

ID Efficiency Levels & Design Options ^` w H o

hr Mbtu/yr kWh/yr $ $/yr years

0 78% AFUE - Baseline 944 99.09 1,026 2,569 1,500

1 80% AFUE - Increased HX Area 921 96.69 1,001 2,573 1,467 0.1

2.1 81%AFUE - Increased HX Area 910 95.54 989 2,581 1,451 0.2

2.1.1 81% AFUE - Interrupted Ignition 921 96.66 727 2,604 1,441 0.6

2.2 81 % AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 897 94.21 886 2,887 1,424 4.2

3.1 82% AFUE - Increased HX Area 899 94.41 977 2,585 1,435 0.2

3.1.1 82% AFUE - Interrupted Ignition 910 95.50 718 2,620 1,425 0.7

3.2 82% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 887 93.12 876 2,892 1,409 3.5

4.1 83% AFUE - Increased HX Area 889 93.31 966 2,906 1,420 4.2

4.1.1 83% AFUE - Interrupted Ignition 899 94.38 710 2,941 1,410 4.1

4.2 83% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 877 92.05 866 3,212 1,394 6.1

5.1 84% AFUE - Increased HX Area 878 92.24 955 3,225 1,405 6.9

5.1.1 84% AFUE - Interrupted Ignition 888 93.28 701 3,260 1,395 6.6

5.2 84% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 867 91.00 856 3,532 1,379 8.0

6.1 85% AFUE - Increased HX Area 868 91.19 944 3,553 1,390 8.9

6.1.1 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 878 92.20 693 3,588 1,380 8.5

6.2 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 857 89.98 846 3,859 1,365 9.6

E-11

 EE-RM/STD-01-350 COMMENT 164

T a hI e E 110 E " " nergyan dE conOInlCS T a hI e ~ or 0"1 1-F" Ire d F urnaces 

Energy Use Data Summary Economics 

Total Costs 

..", 00 0).-'< 

::c .~ ~ 0) t\1 -5 ~ () 

Q) ./::l "'~ P-'" 0 ;:; () a] ~ o '" .... a..o 

ID Efficiency Levels & Design Options i:Q p;.. 0) f- <n f- Q) ii5 iZi~ .5 PO "'-

hr Mbtu/yr kWh/yr $ $/yr years 

0 78% AFUE - Baseline 944 99.09 1,026 2,569 1,500 

1 80% AFUE - Increased HX Area 921 96.69 1,001 2,573 1,467 0.1 

2.1 81 % AFUE - Increased HX Area 910 95.54 989 2,581 1,451 0.2 

2.1.1 81 % AFUE - Interrupted Ignition 921 96.66 727 2,604 1,441 0.6 

2.2 81% AFUE - Fan Atomized Bumer w/Modulation (Two-Stage) 897 94.21 886 2,887 1,424 4.2 

3.1 82% AFUE - Increased HX Area 899 94.41 977 2,585 1,435 0.2 

3.1.1 82% AFUE - Interrupted Ignition 910 95.50 718 2,620 1,425 0.7 

3.2 82% AFUE - Fan Atomized Bumer w/Modulation (Two-Stage) 887 93.12 876 2,892 1,409 3.5 

4.1 83% AFUE - Increased HX Area 889 93.31 966 2,906 1,420 4.2 

4.1.1 83% AFUE - Interrupted Ignition 899 94.38 710 2,941 1,410 4.1 

4.2 83% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 877 92.05 866 3,212 1,394 6.1 

5.1 84% AFUE - Increased HX Area 878 92.24 955 3,225 1,405 6.9 

5.1.1 84% AFUE - Interrupted Ignition 888 93.28 701 3,260 1,395 6.6 

5.2 84% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 867 91.00 856 3,532 1,379 8.0 

6.1 85% AFUE - Increased HX Area 868 91.19 944 3,553 1,390 8.9 

6.1.1 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 878 92.20 693 3,588 1,380 8.5 

6.2 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 857 89.98 846 3,859 1,365 9.6 

E-ll 

T a hI e E 110 E " " nergyan dE conOInlCS T a hI e ~ or 0"1 1-F" Ire d F urnaces 

Energy Use Data Summary Economics 

Total Costs 

..", 00 0).-'< 

::c .~ ~ 0) t\1 -5 ~ () 

Q) ./::l "'~ P-'" 0 ;:; () a] ~ o '" .... a..o 

ID Efficiency Levels & Design Options i:Q p;.. 0) f- <n f- Q) ii5 iZi~ .5 PO "'-

hr Mbtu/yr kWh/yr $ $/yr years 

0 78% AFUE - Baseline 944 99.09 1,026 2,569 1,500 

1 80% AFUE - Increased HX Area 921 96.69 1,001 2,573 1,467 0.1 

2.1 81 % AFUE - Increased HX Area 910 95.54 989 2,581 1,451 0.2 

2.1.1 81 % AFUE - Interrupted Ignition 921 96.66 727 2,604 1,441 0.6 

2.2 81% AFUE - Fan Atomized Bumer w/Modulation (Two-Stage) 897 94.21 886 2,887 1,424 4.2 

3.1 82% AFUE - Increased HX Area 899 94.41 977 2,585 1,435 0.2 

3.1.1 82% AFUE - Interrupted Ignition 910 95.50 718 2,620 1,425 0.7 

3.2 82% AFUE - Fan Atomized Bumer w/Modulation (Two-Stage) 887 93.12 876 2,892 1,409 3.5 

4.1 83% AFUE - Increased HX Area 889 93.31 966 2,906 1,420 4.2 

4.1.1 83% AFUE - Interrupted Ignition 899 94.38 710 2,941 1,410 4.1 

4.2 83% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 877 92.05 866 3,212 1,394 6.1 

5.1 84% AFUE - Increased HX Area 878 92.24 955 3,225 1,405 6.9 

5.1.1 84% AFUE - Interrupted Ignition 888 93.28 701 3,260 1,395 6.6 

5.2 84% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 867 91.00 856 3,532 1,379 8.0 

6.1 85% AFUE - Increased HX Area 868 91.19 944 3,553 1,390 8.9 

6.1.1 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 878 92.20 693 3,588 1,380 8.5 

6.2 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 857 89.98 846 3,859 1,365 9.6 

E-ll 
Table E.1.11 Cost Table for Gas Boilers (Low Cost)

Cost Data

Manufacturer Costs (per unit) Consumer Costs

b

ID Efficiency Levels & Design Options

O

U

$ $ .D $ $ $ $ $ $

0 80%AFUE - Baseline 423.08 67.80 34.26 42.49 567.63 1,686.06 1,647.95 75.39

1.1 81% AFUE - Improved HX Coef & Electronic Ignition 456.78 67.80 34.26 42.49 601.33 33.70 1,753.13 1,647.95 76.73

1.2 81% AFUE - Modulation (Two-Stage) + Induced Draft 518.16 71.43 35.29 48.36 673.24 105.61 1,896.26 1,647.95 79.60

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 473.07 67.80 34.26 45.95 621.08 54.45 1,792.45 1,751.01 77.52

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 534.46 71.43 35.29 51.82 692.99 125.36 1,935.58 1,751.01 80.38

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 499.89 67.80 34.26 45.95 647.90 80.27 1,845.83 1,957.11 78.59

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 561.06 71.43 35.29 51.82 719.59 151.96 1,988.52 1,957.11 81.44

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 504.54 67.80 34.26 46.28 652.88 85.25 1,855.74 1,931.35 78.79

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 565.91 71.43 35.29 52.15 724.78 157.15 1,998.85 1,931.35 81.65

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 545.29 67.80 34.26 46.28 693.63 126.00 1,936.84 2,330.67 80.41

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 606.67 71.43 35.29 52.15 765.54 197.91 2,079.97 2,330.67 83.27

6 86% AFUE 666.52 77.97 35.13 56.80 836.43 268.80 2,221.06 2,910.34 86.09

7 91%AFUE 844.76 67.80 34.26 42.49 989.31 421.68 2,525.35 2,289.21 102.60

8 99% AFUE 1,224.52 101.36 81.97 96.60 1,504.46 936.83 3,550.67 2,289.21 123.10

E-12

 EE-RM/STD-01-350 COMMENT 164

Table E 1 .. 11 Cost Table for Gas Boilers (Low Cost) 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

>= <J) 0 'El >= .~ "Cl u c;; .... '" >= .S § ID Efficiency Levels & Design Options ·c 0 1:: <J) 'El <J) '", ~ >= 

~ .0 0 ii S ., 2 '" 0- 0) 0 <J) 'El ::8 .....:I Ul ;> E--< .... ~ >= >= 0 u Ul '", 

'" >= .Ei ~ ::8 >-< 

$ $ $ $ $ $ $ $ $ 

0 80% AFUE - Baseline 423.08 67.80 34.26 42.49 567.63 1,686.06 1,647.95 75.39 

1.1 81% AFUE - Improved HX Coef & Electronic Ignition 456.78 67.80 34.26 42.49 601.33 33.70 1,753.13 1,647.95 76.73 

1.2 81 % AFUE - Modulation (Two-Stage) + Induced Draft 518.16 71.43 35.29 48.36 673.24 105.61 1,896.26 1,647.95 79.60 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 473.07 67.80 34.26 45.95 621.08 54.45 1,792.45 1,751.01 77.52 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 534.46 71.43 35.29 51.82 692.99 125.36 1,935.58 1,751.01 80.38 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 499.89 67.80 34.26 45.95 647.90 80.27 1,845.83 1,957.11 78.59 

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 561.06 71.43 35.29 51.82 719.59 151.96 1,988.52 1,957.11 81.44 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 504.54 67.80 34.26 46.28 652.88 85.25 1,855.74 1,931.35 78.79 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 565.91 71.43 35.29 52.15 724.78 157.15 1,998.85 1,931.35 81.65 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 545.29 67.80 34.26 46.28 693.63 126.00 1,936.84 2,330.67 80.41 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 606.67 71.43 35.29 52.15 765.54 197.91 2,079.97 2,330.67 83.27 

6 86%AFUE 666.52 77.97 35.13 56.80 836.43 268.80 2,221.06 2,910.34 86.09 

7 91%AFUE 844.76 67.80 34.26 42.49 989.31 421.68 2,525.35 2,289.21 102.60 

8 99%AFUE 1,224.52 101.36 81.97 96.60 1,504.46 936.83 3,550.67 2,289.21 123.1 0 

E-12 

Table E.1.11 Cost Table for Gas Boilers (Low Cost) 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

>= <J) 0 'El >= .~ "Cl u c;; .... '" >= .S § ID Efficiency Levels & Design Options ·c 0 1:: <J) 'El <J) '", ~ >= 

~ .0 0 ii S ., 2 '" 0- 0) 0 <J) 'El ::8 .....:I Ul ;> E--< .... ~ >= >= 0 u Ul '", 

'" >= .Ei ~ ::8 >-< 

$ $ $ $ $ $ $ $ $ 

0 80% AFUE - Baseline 423.08 67.80 34.26 42.49 567.63 1,686.06 1,647.95 75.39 

1.1 81% AFUE - Improved HX Coef & Electronic Ignition 456.78 67.80 34.26 42.49 601.33 33.70 1,753.13 1,647.95 76.73 

1.2 81 % AFUE - Modulation (Two-Stage) + Induced Draft 518.16 71.43 35.29 48.36 673.24 105.61 1,896.26 1,647.95 79.60 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 473.07 67.80 34.26 45.95 621.08 54.45 1,792.45 1,751.01 77.52 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 534.46 71.43 35.29 51.82 692.99 125.36 1,935.58 1,751.01 80.38 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 499.89 67.80 34.26 45.95 647.90 80.27 1,845.83 1,957.11 78.59 

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 561.06 71.43 35.29 51.82 719.59 151.96 1,988.52 1,957.11 81.44 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 504.54 67.80 34.26 46.28 652.88 85.25 1,855.74 1,931.35 78.79 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 565.91 71.43 35.29 52.15 724.78 157.15 1,998.85 1,931.35 81.65 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 545.29 67.80 34.26 46.28 693.63 126.00 1,936.84 2,330.67 80.41 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 606.67 71.43 35.29 52.15 765.54 197.91 2,079.97 2,330.67 83.27 

6 86%AFUE 666.52 77.97 35.13 56.80 836.43 268.80 2,221.06 2,910.34 86.09 

7 91%AFUE 844.76 67.80 34.26 42.49 989.31 421.68 2,525.35 2,289.21 102.60 

8 99%AFUE 1,224.52 101.36 81.97 96.60 1,504.46 936.83 3,550.67 2,289.21 123.1 0 

E-12 
Table E.1.12 Ener

Energy Use Data Summary Economics

Total Costs

U ^ G

N U

ID Efficiency Levels & Design Options as u" w ^" p

O n a

hr Mbtu/yr kWh/yr $ $/yr years

0 80% AFUE - Baseline 916 100.06 134 3,334 1,146

1.1 81 %AFUE - Improved HX Coef & Electronic Ignition 937 98.34 161 3,401 1,131 4.6

1.2 81 % AFUE - Modulation (Two-Stage) + Induced Draft 931 97.74 168 3,544 1,128 12

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 925 97.14 159 3,543 1,119 7.9

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 920 96.56 166 3,687 1,116 12

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 914 95.98 157 3,803 1,108 12

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 909 95.41 164 3,946 1,105 15

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 903 94.84 155 3,787 1,096 9.1

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 898 94.29 162 3,930 1,093 11

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 893 93.73 153 4,268 1,085 16

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 888 93.19 160 4,411 1,083 17

6 86% AFUE 882 92.65 151 5,131 1,079 27

7 91% AFUE 1001 105.10 172 4,815 1,229 -18

8 99% AFUE 920 96.64 158 5,840 1,159 -182

and Economics Table for Gas Boilers (Low Cost)

E-13

 EE-RM/STD-01-350 COMMENT 164

T a bI e E 112 E " " nergyan dE conomlcs T a bI e ~ or G as B"I 01 ers (L ow C os t) 

Energy Use Data Smllil1alY Economics 

Total Costs 

"0 bJl (j ~ (1)';': 

::c: '5 ~ (1) Cd ".0 - (j OJ "'- 0..'" 0 ;:l (j oC; -

o ... '" S.D 

ID Efficiency Levels & Design Options o:l ~ (1) E--<"' E--< 8.. i:I3~ ~ ..s 0 p... 

hr Mbtu/yr kWh/yr $ $/yr years 

0 80% AFUE - Baseline 916 100.06 134 3,334 1,146 

1.1 81% AFUE - Improved HX Coef & Electronic Ignition 937 98.34 161 3,401 1,131 4.6 

1.2 81% AFUE - Modulation (Two-Stage) + Induced Draft 931 97.74 168 3,544 1,128 12 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 925 97.14 159 3,543 1,119 7.9 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 920 96.56 166 3,687 1,116 12 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 914 95.98 157 3,803 1,108 12 

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 909 95.41 164 3,946 1,105 15 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 903 94.84 155 3,787 1,096 9.1 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 898 94.29 162 3,930 1,093 11 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 893 93.73 153 4,268 1,085 16 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 888 93.19 160 4,411 1,083 17 

6 86%AFUE 882 92.65 151 5,131 1,079 27 

7 91%AFUE 1001 105.10 172 4,815 1,229 -18 

8 99%AFUE 920 96.64 158 5,840 1,159 -182 

E-13 

T a bI e E o 112 0 E ner2yan dE conomlcs T a bI e ~ or G as B 01 01 ers (L ow C os t) 

Energy Use Data Smllil1alY Economics 

Total Costs 

"0 bJl (j ~ (1)';': 

::c: '5 ~ (1) Cd ".0 - (j OJ "'- 0..'" 0 ;:l (j oC; -

o ... '" S.D 

ID Efficiency Levels & Design Options o:l ~ (1) E--<"' E--< 8.. i:I3~ ~ ..s 0 p... 

hr Mbtu/yr kWh/yr $ $/yr years 

0 80% AFUE - Baseline 916 100.06 134 3,334 1,146 

1.1 81% AFUE - Improved HX Coef & Electronic Ignition 937 98.34 161 3,401 1,131 4.6 

1.2 81% AFUE - Modulation (Two-Stage) + Induced Draft 931 97.74 168 3,544 1,128 12 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 925 97.14 159 3,543 1,119 7.9 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 920 96.56 166 3,687 1,116 12 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 914 95.98 157 3,803 1,108 12 

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 909 95.41 164 3,946 1,105 15 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 903 94.84 155 3,787 1,096 9.1 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 898 94.29 162 3,930 1,093 11 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 893 93.73 153 4,268 1,085 16 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 888 93.19 160 4,411 1,083 17 

6 86%AFUE 882 92.65 151 5,131 1,079 27 

7 91%AFUE 1001 105.10 172 4,815 1,229 -18 

8 99%AFUE 920 96.64 158 5,840 1,159 -182 

E-13 
Table E.1.13 Cost Table for Gas Boilers (High Cost)

Cost Data

Manufacturer Costs (per unit) Consumer Costs

ID Efficiency Levels & Design Options

o

a

'

F- J

P

o

$ $ $ $ $ $ $ $ $

0 80%AFUE - Baseline 423.82 67.80 34.26 42.49 568.37 1,686.26 1,647.95 75.44

1.1 81% AFUE - Improved HX Coef & Electronic Ignition 457.52 67.80 34.26 42.49 602.07 33.70 1,753.33 1,647.95 76.78

1.2 81% AFUE - Modulation (Two-Stage) + Induced Draft 518.90 71.43 35.29 48.36 673.98 105.61 1,898.46 1,647.95 79.64

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 476.77 67.80 34.26 45.95 624.78 56.41 1,800.54 1,751.01 77.68

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 538.16 71.43 35.29 51.82 696.69 128.32 1,943.67 1,751.01 80.54

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 509.51 67.80 34.26 45.95 657.52 89.15 1,865.70 1,957.11 78.98

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 570.68 71.43 35.29 51.82 729.21 160.84 2,008.40 1,957.11 81.84

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 513.42 67.80 34.26 46.28 661.76 93.39 1,874.14 1,931.35 79.15

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 574.79 71.43 35.29 52.15 733.66 165.29 2,017.25 1,931.35 82.02

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 565.64 67.80 34.26 46.28 713.98 145.61 1,978.07 2,330.67 81.23

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 627.02 71.43 35.29 52.15 785.89 217.52 2,121.20 2,330.67 84.09

6 86% AFUE 703.52 77.97 35.13 58.76 875.39 307.02 2,299.34 2,910.34 87.66

7 91 % AFUE 844.76 67.80 34.26 42.49 989.31 420.94 2,526.08 2,289.21 102.61

8 99% AFUE 1,224.52 101.36 81.97 95.41 1,503.27 934.90 3,549.03 2,289.21 123.07

E-14

 EE-RM/STD-01-350 COMMENT 164

T a bI e E 1 .. 13 C os t T a bI e ~ or G as B'I 01 ers (H' 19l he os t) 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

l': <lJ 0 "§ ~ .~ '"0 '-' c;; 0 ... til '" c;; l': 

ID Efficiency Levels & Design Options ] ] ·c 0 1:: <lJ <lJ l': 

~ ~ 0 1: 0 S <lJ 0.. <lJ <lJ <lJ "§ 1:: ::;s .....1 '" ~ f-< ... r.:<: l': 0 '-' '" '03 '" ,5 ,5 ... ::;s f-< 

$ $ $ $ $ $ $ $ $ 

0 80% AFUE - Baseline 423.82 67.80 34.26 42.49 568.37 1,686.26 1,647.95 75.44 

1.1 81 % AFUE - Improved HX Coef & Electronic Ignition 457.52 67.80 34.26 42.49 602.07 33.70 1,753.33 1,647.95 76.78 

1.2 81% AFUE - Modulation (Two-Stage) + Induced Draft 518.90 71.43 35.29 48.36 673.98 105.61 1,898.46 1,647.95 79.64 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 476.77 67.80 34.26 45.95 624.78 56.41 1,800.54 1,751.01 77.68 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 538.16 71.43 35.29 51.82 696.69 128.32 1,943.67 1,751.01 80.54 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 509.51 67.80 34.26 45.95 657.52 89.15 1,865.70 1,957.11 78.98 

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 570.68 71.43 35.29 51.82 729.21 160.84 2,008.40 1,957.11 81.84 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 513.42 67.80 34.26 46.28 661.76 93.39 1,874.14 1,931.35 79.15 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 574.79 71.43 35.29 52.15 733.66 165.29 2,017.25 1,931.35 82.02 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 565.64 67.80 34.26 46.28 713.98 145.61 1,978.07 2,330.67 81.23 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 627.02 71.43 35.29 52.15 785.89 217.52 2,121.20 2,330.67 84.09 

6 86%AFUE 703.52 77.97 35.13 58.76 875.39 307.02 2,299.34 2,910.34 87.66 

7 91%AFUE 844.76 67.80 34.26 42.49 989.31 420.94 2,526.08 2,289.21 102.61 

8 99%AFUE 1,224.52 101.36 81.97 95.41 1,503.27 934.90 3,549.03 2,289.21 123.07 

E-14 

T a bI e E 1 .. 13 C os t T a bI e ~ or G as B'I 01 ers (H' 19l he os t) 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

l': <lJ 0 "§ ~ .~ '"0 '-' c;; 0 ... til '" c;; l': 

ID Efficiency Levels & Design Options ] ] ·c 0 1:: <lJ <lJ l': 

~ ~ 0 1: 0 S <lJ 0.. <lJ <lJ <lJ "§ 1:: ::;s .....1 '" ~ f-< ... r.:<: l': 0 '-' '" '03 '" ,5 ,5 ... ::;s f-< 

$ $ $ $ $ $ $ $ $ 

0 80% AFUE - Baseline 423.82 67.80 34.26 42.49 568.37 1,686.26 1,647.95 75.44 

1.1 81 % AFUE - Improved HX Coef & Electronic Ignition 457.52 67.80 34.26 42.49 602.07 33.70 1,753.33 1,647.95 76.78 

1.2 81% AFUE - Modulation (Two-Stage) + Induced Draft 518.90 71.43 35.29 48.36 673.98 105.61 1,898.46 1,647.95 79.64 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 476.77 67.80 34.26 45.95 624.78 56.41 1,800.54 1,751.01 77.68 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 538.16 71.43 35.29 51.82 696.69 128.32 1,943.67 1,751.01 80.54 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 509.51 67.80 34.26 45.95 657.52 89.15 1,865.70 1,957.11 78.98 

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 570.68 71.43 35.29 51.82 729.21 160.84 2,008.40 1,957.11 81.84 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 513.42 67.80 34.26 46.28 661.76 93.39 1,874.14 1,931.35 79.15 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 574.79 71.43 35.29 52.15 733.66 165.29 2,017.25 1,931.35 82.02 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 565.64 67.80 34.26 46.28 713.98 145.61 1,978.07 2,330.67 81.23 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 627.02 71.43 35.29 52.15 785.89 217.52 2,121.20 2,330.67 84.09 

6 86%AFUE 703.52 77.97 35.13 58.76 875.39 307.02 2,299.34 2,910.34 87.66 

7 91%AFUE 844.76 67.80 34.26 42.49 989.31 420.94 2,526.08 2,289.21 102.61 

8 99%AFUE 1,224.52 101.36 81.97 95.41 1,503.27 934.90 3,549.03 2,289.21 123.07 

E-14 
Table E.1.14 Energy and Economics Table for Gas Boilers (High Cost)

Energy Use Data Summary Economics

Total Costs

xo w

U

ti

CIO

U

ID Efficiency Levels & Design Options w

^

F

„ a

hr Mbtu/yr kWh/yr $ $/yr years

0 80% AFUE - Baseline 916 100.06 134 3,336 1,146

1.1 81%AFUE - Improved HX Coef & Electronic Ignition 937 98.34 161 3,403 1,131 4.6

1.2 81% AFUE - Modulation (Two-Stage) + Induced Draft 931 97.74 168 3,546 1,128 12

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 925 97.14 159 3,552 1,119 8.2

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 920 96.56 166 3,695 1,117 12

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 914 95.98 157 3,823 1,108 13

3.2 83% AFUE - Modulation (Two-Stage)+ Induced Draft 909 95.41 164 3,966 1,106 16

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 903 94.84 155 3,805 1,096 9.5

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 898 94.29 162 3,949 1,094 12

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 893 93.73 153 4,309 1,086 16

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 888 93.19 160 4,452 1,084 18

6 86% AFUE 882 92.65 151 5,210 1,081 29

7 91% AFUE 1001 105.10 172 4,815 1,230 -18

8 99% AFUE 920 96.64 158 5,838 1,159 -183

E-15

 EE-RM/STD-01-350 COMMENT 164

T a hi e E . . 114 E nergyan dE conOIDlCS T a hi e £ G B or as 01 'I ers (H' 19l he os t) 

Energy Use Data Summary Economics 

Total Costs 

"0 bIl u _ .8 .,~ 

::r: '5 -., _ u 0} "'- '" - 0..'" 0 :::l u -o'Ca -

o '" ,... 8.0 

ID Efficiency Levels & Design Options >:0 f.l.< ., f-<"t> f-< ., .~ ~ iI5 .E 0.. r/lo., 0 

hr Mbtu/yr kWh/yr $ $/yr years 

0 80% AFUE - Baseline 916 100.06 134 3,336 1,146 

l.1 81 % AFUE - Improved HX Coef & Electronic Ignition 937 98.34 161 3,403 1,131 4.6 

1.2 81 % AFUE - Modulation (Two-Stage) + Induced Draft 931 97.74 168 3,546 1,128 12 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 925 97.14 159 3,552 1,119 8.2 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 920 96.56 166 3,695 1,117 12 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 914 95.98 157 3,823 1,108 13 

3.2 83 % AFUE - Modulation (Two-Stage)+ Induced Draft . 909 95.41 164 3,966 1,106 16 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 903 94.84 155 3,805 1,096 9.5 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 898 94.29 162 3,949 1,094 12 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 893 93.73 153 4,309 1,086 16 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 888 93.19 160 4,452 1,084 18 

6 86%AFUE 882 92.65 151 5,210 1,081 29 

7 91%AFUE 1001 105.10 172 4,815 1,230 -18 

8 99%AFUE 920 96.64 158 5,838 1,159 -183 

E-15 

T a hi e E . . 114 E nergyan dE conOIDlCS T a hi e £ G B or as 01 'I ers (H' 19l he os t) 

Energy Use Data Summary Economics 

Total Costs 

"0 bIl u _ .8 .,~ 

::r: '5 -., _ u 0} "'- '" - 0..'" 0 :::l u -o'Ca -

o '" ,... 8.0 

ID Efficiency Levels & Design Options >:0 f.l.< ., f-<"t> f-< ., .~ ~ iI5 .E 0.. r/lo., 0 

hr Mbtu/yr kWh/yr $ $/yr years 

0 80% AFUE - Baseline 916 100.06 134 3,336 1,146 

l.1 81 % AFUE - Improved HX Coef & Electronic Ignition 937 98.34 161 3,403 1,131 4.6 

1.2 81 % AFUE - Modulation (Two-Stage) + Induced Draft 931 97.74 168 3,546 1,128 12 

2.1 82% AFUE - Improved HX Coef & Electronic Ignition 925 97.14 159 3,552 1,119 8.2 

2.1 82% AFUE - Modulation (Two-Stage) + Induced Draft 920 96.56 166 3,695 1,117 12 

3.1 83% AFUE - Improved HX Coef & Electronic Ignition 914 95.98 157 3,823 1,108 13 

3.2 83 % AFUE - Modulation (Two-Stage)+ Induced Draft . 909 95.41 164 3,966 1,106 16 

4.1 84% AFUE - Improved HX Coef & Electronic Ignition 903 94.84 155 3,805 1,096 9.5 

4.2 84% AFUE - Modulation (Two-Stage) + Induced Draft 898 94.29 162 3,949 1,094 12 

5.1 85% AFUE - Improved HX Coef & Electronic Ignition 893 93.73 153 4,309 1,086 16 

5.2 85% AFUE - Modulation (Two-Stage) + Induced Draft 888 93.19 160 4,452 1,084 18 

6 86%AFUE 882 92.65 151 5,210 1,081 29 

7 91%AFUE 1001 105.10 172 4,815 1,230 -18 

8 99%AFUE 920 96.64 158 5,838 1,159 -183 

E-15 
Table E.1.15 Cost Table for Oil-Fired Boilers

Cost Data

Manufacturer Costs (per unit) Consumer Costs

ID Efficiency Levels & Design Options

O

$ $ $ $ $ $ $ $ $

0 80%AFUE 551.22 53.58 42.48 45.95 693.23 2,059.13 1,547.49 117.86

1.1 81% AFUE - Increased HX Area 552.54 55.88 42.48 46.75 697.65 4.42 2,067.94 1,547.49 117.86

1.2 81% AFUE - Interrupted Ignition 570.08 55.88 42.48 46.75 715.19 21.96 2,102.84 1,547.49 117.86

2.1 82% AFUE - Increased HX Area 553.86 58.19 42.48 47.55 702.08 8.85 2,076.75 1,547.49 117.86

2.1.1 82% AFUE - Interrupted Ignition 571.40 58.19 42.48 47.55 719.61 26.38 2,111.65 1,547.49 117.86

2.2 82% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 695.20 64.59 43.33 52.89 856.01 162.78 2,383.12 1,547.49 117.86

3.1 83% AFUE - Increased HX Area 555.18 60.50 42.48 48.35 706.50 13.27 2,085.55 1,547.49 117.86

3.1.1 83% AFUE - Interrupted Ignition 572.72 60.50 42.48 48.35 724.04 30.81 2,120.45 1,547.49 117.86

3.2 83% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 696.52 66.90 43.33 53.69 860.43 167.20 2,391.92 1,547.49 117.86

4.1 84% AFUE - Increased HX Area 556.50 62.80 42.48 49.15 710.93 17.70 2,094.36 1,875.66 117.86

4.1.1 84% AFUE - Interrupted Ignition 574.03 62.80 42.48 49.15 728.46 35.23 2,129.26 1,875.66 117.86

4.2 84% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 697.84 69.20 43.33 54.49 864.85 171.63 2,400.73 1,875.66 117.86

5.1 85% AFUE - Increased HX Area 559.14 67.41 42.48 50.75 719.78 26.55 2,111.97 2,203.83 117.86

5.1,1 85% AFUE - Interrupted Ignition 576.67 67.41 42.48 50.75 737.31 44.08 2,146.87 2,203.83 117.86

5.2 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 700.48 73.81 43.33 56.09 873.70 180.47 2,418.34 2,203.83 117.86

6.1 86% AFUE - Increased HX Area 561.77 67.41 42.48 50.75 722.41 29.18 2,117.22 2,532.01 117.86

6.1.1 86% AFUE - Interrupted Ignition 579.31 67.41 42.48 50.75 739.95 46.72 2,152.12 2,532.01 117.86

6.2 86% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 703.11 73.81 43.33 56.09 876.34 183.11 2,423.59 2,532.01 117.86

7 90% AFUE 869.02 87.63 112.17 91.35 1,079.73 386.50 2,828.41 2,289.21 117.86

8 95% AFUE 1,378.52 87.63 42.87 91.35 1,600.38 907.15 3,864.67 2,289.21 117.86

E-16

 EE-RM/STD-01-350 COMMENT 164

Table E.1.15 Cost Table for Oil-Fired Boilers 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

I'i <l) 0 

~ I'i -.g "0 (.) 

Oil 0 I'i .... cd ] cd ·c t:: <l) Oil '@ ID Efficiency Levels & Design Options 0 .-s I::: <l) .g 0 "0 S Q) <l) 

0; p., <l) <l) "El "E :;s .....:I '" ;> f-< .... r=<:: § 0 (.) '" '@ 

.... ,.s ,.s :;s f-< 

$ $ $ $ $ $ $ $ $ 

0 80%AFUE 55l.22 53.58 42.48 45.95 693.23 2,059.13 1,547.49 117.86 

1.1 81 % AFUE - Increased HX Area 552.54 55.88 42.48 46.75 697.65 4.42 2,067.94 1,547.49 117.86 

l.2 81 % AFUE - Interrupted Ignition 570.08 55.88 42.48 46.75 715.19 2l.96 2,102.84 1,547.49 117.86 

2.1 82% AFUE - Increased HX Area 553.86 58.19 42.48 47.55 702.08 8.85 2,076.75 1,547.49 117.86 

2.1.1 82% AFUE - Interrupted Ignition 571.40 58.19 42.48 47.55 719.61 26.38 2,111.65 1,547.49 117.86 

2.2 82% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 695.20 64.59 43.33 52.89 856.oI 162.78 2,383.12 1,547.49 117.86 

3.1 83% AFUE - Increased HX Area 555.18 60.50 42.48 48.35 706.50 13.27 2,085.55 1,547.49 117.86 

3.1.1 83% AFUE - Interrupted Ignition 572.72 60.50 42.48 48.35 724.04 30.81 2,120.45 1,547.49 117.86 

3.2 83% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 696.52 66.90 43.33 53.69 860.43 167.20 2,39l.92 1,547.49 117.86 

4.1 84% AFUE - Increased HX Area 556.50 62.80 42.48 49.15 710.93 17.70 2,094.36 1,875.66 117.86 

4.1.1 84% AFUE - Intemlpted Ignition 574.03 62.80 42.48 49.15 728.46 35.23 2,l29.26 1,875.66 117.86 

4.2 84% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 697.84 69.20 43.33 54.49 864.85 17l.63 2,400.73 1,875.66 117.86 

5.1 85% AFUE - Increased HX Area 559.14 67.41 42.48 50.75 719.78 26.55 2,11l.97 2,203.83 117.86 

5.1.1 85% AFUE - Interrupted Ignition 576.67 67.41 42.48 50.75 737.31 44.08 2,146.87 2,203.83 117.86 

5.2 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 700.48 73.81 43.33 56.09 873.70 180.47 2,418.34 2,203.83 117.86 

6.1 86% AFUE - Increased HX Area 561.77 67.41 42.48 50.75 722.41 29.18 2,117.22 2,532.01 117.86 

6.1.1 86% AFUE - Intemlpted Ignition 579.31 67.41 42.48 50.75 739.95 46.72 2,152.12 2,532.01 117.86 

6.2 86% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 703.11 73.81 43.33 56.09 876.34 183.11 2,423.59 2,532.01 117.86 

7 90%AFUE 869.02 87.63 112.17 91.35 1,079.73 386.50 2,828.41 2,289.21 117.86 

8 95%AFUE 1,378.52 87.63 42.87 91.35 1,600.38 907.15 3,864.67 2,289.21 117.86 

E-16 

Table E.1.15 Cost Table for Oil-Fired Boilers 

Cost Data 

Manufacturer Costs (per unit) Consumer Costs 

I'i <l) 0 

~ I'i -.g "0 (.) 

Oil 0 I'i .... cd ] cd ·c t:: <l) Oil '@ ID Efficiency Levels & Design Options 0 .-s I::: <l) .g 0 "0 S Q) <l) 

0; p., <l) <l) "El "E :;s .....:I '" ;> f-< .... r=<:: § 0 (.) '" '@ 

.... ,.s ,.s :;s f-< 

$ $ $ $ $ $ $ $ $ 

0 80%AFUE 55l.22 53.58 42.48 45.95 693.23 2,059.13 1,547.49 117.86 

1.1 81 % AFUE - Increased HX Area 552.54 55.88 42.48 46.75 697.65 4.42 2,067.94 1,547.49 117.86 

l.2 81 % AFUE - Interrupted Ignition 570.08 55.88 42.48 46.75 715.19 2l.96 2,102.84 1,547.49 117.86 

2.1 82% AFUE - Increased HX Area 553.86 58.19 42.48 47.55 702.08 8.85 2,076.75 1,547.49 117.86 

2.1.1 82% AFUE - Interrupted Ignition 571.40 58.19 42.48 47.55 719.61 26.38 2,111.65 1,547.49 117.86 

2.2 82% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 695.20 64.59 43.33 52.89 856.oI 162.78 2,383.12 1,547.49 117.86 

3.1 83% AFUE - Increased HX Area 555.18 60.50 42.48 48.35 706.50 13.27 2,085.55 1,547.49 117.86 

3.1.1 83% AFUE - Interrupted Ignition 572.72 60.50 42.48 48.35 724.04 30.81 2,120.45 1,547.49 117.86 

3.2 83% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 696.52 66.90 43.33 53.69 860.43 167.20 2,39l.92 1,547.49 117.86 

4.1 84% AFUE - Increased HX Area 556.50 62.80 42.48 49.15 710.93 17.70 2,094.36 1,875.66 117.86 

4.1.1 84% AFUE - Intemlpted Ignition 574.03 62.80 42.48 49.15 728.46 35.23 2,l29.26 1,875.66 117.86 

4.2 84% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 697.84 69.20 43.33 54.49 864.85 17l.63 2,400.73 1,875.66 117.86 

5.1 85% AFUE - Increased HX Area 559.14 67.41 42.48 50.75 719.78 26.55 2,11l.97 2,203.83 117.86 

5.1.1 85% AFUE - Interrupted Ignition 576.67 67.41 42.48 50.75 737.31 44.08 2,146.87 2,203.83 117.86 

5.2 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 700.48 73.81 43.33 56.09 873.70 180.47 2,418.34 2,203.83 117.86 

6.1 86% AFUE - Increased HX Area 561.77 67.41 42.48 50.75 722.41 29.18 2,117.22 2,532.01 117.86 

6.1.1 86% AFUE - Intemlpted Ignition 579.31 67.41 42.48 50.75 739.95 46.72 2,152.12 2,532.01 117.86 

6.2 86% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 703.11 73.81 43.33 56.09 876.34 183.11 2,423.59 2,532.01 117.86 

7 90%AFUE 869.02 87.63 112.17 91.35 1,079.73 386.50 2,828.41 2,289.21 117.86 

8 95%AFUE 1,378.52 87.63 42.87 91.35 1,600.38 907.15 3,864.67 2,289.21 117.86 

E-16 
Table E.1.16 Ener and Economics Table for Oil-Fired Boilers

Energy Use Data Summary Economics

Total Costs

on

ID Efficiency Levels & Design Options w w o a

hr Mbtu/yr kWh/yr $ $/yr years

0 80%AFUE 992 138.87 408 3,607 1,961

1.1 81% AFUE - Increased HX Area 980 137.17 403 3,615 1,938 0.4

1.2 81% AFUE - Interrupted Ignition 983 137.66 287 3,650 1,934 1.6

2.1 82% AFUE - Increased HX Area 968 135.51 398 3,624 1,916 0.4

2.1.1 82% AFUE - Interrupted Ignition 971 135.99 284 3,659 1,912 1.1

2.2 82% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 964 134.91 465 3,931 1,915 7.0

3.1 83% AFUE - Increased HX Area 956 133.89 393 3,633 1,895 0.4

3.1.1 83% AFUE - Interrupted Ignition 960 134.36 280 3,668 1,890 0.9

3.2 83% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 952 133.31 459 3,939 1,893 4.9

4.1 84% AFUE - Increased HX Area 945 132.31 388 3,970 1,874 4.2

4.1.1 84% AFUE - Interrupted Ignition 948 132.77 277 4,005 1,869 4.4

4.2 84% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 941 131.74 454 4,276 1,872 7.6

5.1 85% AFUE - Increased HX Area 934 130.77 384 4,316 1,853 6.6

5.1.1 85% AFUE - Interrupted Ignition 937 131.21 274 4,351 1,849 6.7

5.2 85% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 930 130.21 449 4,622 1,852 9.3

6.1 86% AFUE - Increased HX Area 923 129.26 379 4,649 1,833 8.2

6.1.1 86% AFUE - Interrupted Ignition 926 129.69 270 4,684 1,829 8.2

6.2 86% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 919 128.71 443 4,956 1,832 10

7 90% AFUE 883 123.56 363 5,118 1,758 7.4

8 95%AFUE 956 133.84 393 6,154 1,894 38

E-17

 EE-RM/STD-01-350 COMMENT 164

T a hI e E .. 116 E ner~y an dE conomlcs T a hI e ~ or 0'1 1 -F' Ire dB'I 01 ers 

Energy Use Data Summary Economics 

Total Costs 

"0 bJl u Q)"><: til . .§ ::r:: 0.6 ~ Q) ~ u 

'0 .,~ 0." 03 _ ., 0 

p:) [.l., 

;::; u 

Q) o .... S~ E- '" E- Q) ID Efficiency Levels & Design Options 1il .~ ., ..s 0. lfJ~ 0 

hr Mbtu/yr kWh/yr $ $/yr years 

0 80%AFUE 992 138.87 408 3,607 1,961 

1.1 81 % AFUE - Increased HX Area 980 137.17 403 3,615 1,938 0.4 

1.2 81 % AFUE - Interrupted Ignition 983 137.66 287 3,650 1,934 1.6 

2.1 82% AFUE - Increased HX Area 968 135.51 398 3,624 1,916 0.4 

2.1.1 82% AFUE - Interrupted Ignition 971 135.99 284 3,659 1,912 1.1 

2.2 82% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 964 134.91 465 3,931 1,915 7.0 

3.1 83% AFUE - Increased HX Area 956 133.89 393 3,633 1,895 0.4 

3.1.1 83% AFUE - Interrupted Ignition 960 134.36 280 3,668 1,890 0.9 

3.2 83% AFUE - Fan Atomized Bumer wlModulation (Two-Stage) 952 133.31 459 3,939 1,893 4.9 

4.1 84% AFUE - Increased HX Area 945 132.31 388 3,970 1,874 4.2 

4.1.1 84% AFUE - Interrupted Ignition 948 132.77 277 4,005 1,869 4.4 

4.2 84% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 941 131.74 454 4,276 1,872 7.6 

5.1 85% AFUE - Increased HX Area 934 130.77 384 4,316 1,853 6.6 

5.1.1 85% AFUE - Interrupted Ignition 937 131.21 274 4,351 1,849 6.7 

5.2 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 930 130.21 449 4,622 1,852 9.3 

6.1 86% AFUE - Increased HX Area 923 129.26 379 4,649 1,833 8.2 

6.1.1 86% AFUE - Intemlpted Ignition 926 129.69 270 4,684 1,829 8.2 

6.2 86% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 919 128.71 443 4,956 1,832 10 

7 90%AFUE 883 123.56 363 5,118 1,758 7.4 

8 95%AFUE 956 133.84 393 6,l54 1,894 38 

E-17 

T a hI e E .. 116 E ner~y an dE conomlcs T a hI e ~ or 0'1 1 -F' Ire dB'I 01 ers 

Energy Use Data Summary Economics 

Total Costs 

"0 bJl u Q)"><: til . .§ ::r:: 0.6 ~ Q) ~ u 

'0 .,~ 0." 03 _ ., 0 

p:) [.l., 

;::; u 

Q) o .... S~ E- '" E- Q) ID Efficiency Levels & Design Options 1il .~ ., ..s 0. lfJ~ 0 

hr Mbtu/yr kWh/yr $ $/yr years 

0 80%AFUE 992 138.87 408 3,607 1,961 

1.1 81 % AFUE - Increased HX Area 980 137.17 403 3,615 1,938 0.4 

1.2 81 % AFUE - Interrupted Ignition 983 137.66 287 3,650 1,934 1.6 

2.1 82% AFUE - Increased HX Area 968 135.51 398 3,624 1,916 0.4 

2.1.1 82% AFUE - Interrupted Ignition 971 135.99 284 3,659 1,912 1.1 

2.2 82% AFUE - Fan Atomized Burner w/Modulation (Two-Stage) 964 134.91 465 3,931 1,915 7.0 

3.1 83% AFUE - Increased HX Area 956 133.89 393 3,633 1,895 0.4 

3.1.1 83% AFUE - Interrupted Ignition 960 134.36 280 3,668 1,890 0.9 

3.2 83% AFUE - Fan Atomized Bumer wlModulation (Two-Stage) 952 133.31 459 3,939 1,893 4.9 

4.1 84% AFUE - Increased HX Area 945 132.31 388 3,970 1,874 4.2 

4.1.1 84% AFUE - Interrupted Ignition 948 132.77 277 4,005 1,869 4.4 

4.2 84% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 941 131.74 454 4,276 1,872 7.6 

5.1 85% AFUE - Increased HX Area 934 130.77 384 4,316 1,853 6.6 

5.1.1 85% AFUE - Interrupted Ignition 937 131.21 274 4,351 1,849 6.7 

5.2 85% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 930 130.21 449 4,622 1,852 9.3 

6.1 86% AFUE - Increased HX Area 923 129.26 379 4,649 1,833 8.2 

6.1.1 86% AFUE - Intemlpted Ignition 926 129.69 270 4,684 1,829 8.2 

6.2 86% AFUE - Fan Atomized Burner wlModulation (Two-Stage) 919 128.71 443 4,956 1,832 10 

7 90%AFUE 883 123.56 363 5,118 1,758 7.4 

8 95%AFUE 956 133.84 393 6,l54 1,894 38 

E-17