# Attachment 1

Current Felman Title V Permit

#R30

- 05300004J oe M anchi n, I I I St ephani e R

. T i m m er m ey er G o ve rn o r C ab ine t Se cre tary 

## West Vir ginia Departm ent of En vironm ental P rote ction

Division of Air Qu ality



# Pe rm it to Ope ra te

Pur sua nt t o 

# Titl e V of the C le an Air Act

Issu ed to: 

# Fe l m an Pro duc t i o n, I nc. New H aven, West Virgini a R30-05300004- 2007



# Joh n A. B ened

ict Direc tor

Issued: Aug ust 8, 2007 • Effective : Aug ust 22, 2007 Expiration: Aug ust 8, 2012 • Rene wal Application Due: Fe bruar y 8, 2012Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 1 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

## Pe rm it N umb e r: R30-05300004-2007 Pe rm itt e e : F elm an Pr oduction, In c. Pe rm itt e e Ma ili ng Ad dr e ss: Route 3 Box 127 Letar t, WV 25253

Thi s pe r m i t i s i s s ued i n ac cor dance wi t h t he W es t Vi r gi ni a Ai r Pol l ut i on Cont r ol Act ( W es t V i r gi ni a Code §§ 22- 5- 1 e t s eq. ) and 4 5 C S R 3 0 — R e q u ire m e n ts fo r O p e r a tin g P e rm its. T

h e p e rm itt e e id e n tif

ie d a t t h e a b o v e -r e

fe re n c e d fa c ili ty is a u th o rize d to

o p e ra te th e sta tio n a ry so u rc e s o f a ir p o llu ta n ts id e n tif

ie d h e re in in a c c o rd a n c e w ith a ll te rm s a n d c o n d iti o n s o f t h is p e rm it.



### F ac il it y L oc at io n: N ew H av en , Ma so n C ou nt y , We st Vi rg in ia Mailing A ddress: R oute 3 B ox 127 Le tart, WV 25 253 Telephone Num

ber: 304- 882- 1181 Typ e of Bus iness Entity : C orporatio n Fa c i l i t y Des c r i pt i on : Ma nu f a c t ur i ng o f

Ma nga ne s e an d S i l i c on Ba s e d F e r r oa l l oys SI C Cod es: Prim ary

33 13; S econd ary

33 41; UTM Co ordinate s: 4 19. 73 k m Ea sting • 4 312. 468 k

m N orthing • Z one 17

P e rm it W rite r: B o b b ie S c ro g g ie

Any pe r s on whos e i nt er es t m ay be af f ec t ed, i ncl udi ng, but not ne ce s s ar i l y l i m i t ed t o, t he appl i cant and any pe r s on who
par t i ci pat ed i n t he publ i c comm ent pr oce s s , by a pe r m i t i s s ued, m odi f i ed or de ni ed by t he Sec r et ar y m ay appeal

s uch act i on

o f t h e S ec reta ry to t h e A i r Q u a l i t y B o a rd p u rsu a n t t o a rt i cle o n e [ § § 2 2 B -1 -1 et seq .]

, C h a p t er 2 2 B o

f t h e C o d e o

f W est Vi r gi ni a. Wes t Vi r

gi ni a Code §22- 5- 14.

I s s uance of

t hi s Ti t l e V O

per at i ng Per m i t doe s not s uper s ede or i nval i dat e any ex i s t i ng pe r m i t s unde r 45CSR 13, 14 or 19, al t ho ug h al l app l i cabl e r equi r em ent s f r om s uch p er m i t s gover ni ng t he f aci l i t y' s operat i on and com pl i an ce ha ve been in c o rp o ra te d in to th e T itl e V O p e ra tin g P e rm it.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 2 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### T ab le o f C on te n ts

1

. 0

. E m i s s i o n U n i t s . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . . 4


### 2

. 0

. G e n e r a l C o n d i t i o n s . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 5

2

. 1

. D e f

i n i t i o n s

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... 5 2

. 2

. A c r o n y m s

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... 5 2

. 3

. P e r m i t E x p i r a t i o n a n d R e n e w a l

. .... .... .... .... .... .... .... .... .... .... .... 6 2

. 4

. P e r m i t A c t i o n s

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 6 2

. 5

. R e o p e n i n g f

o r C a u s e

. .... .... .... .... .... .... .... .... .... .... .... .... .... 6 2

. 6

. A d m i n i s t r a t i v e P e r m i t A m e n d m e n t s

. .... .... .... .... .... .... .... .... .... .... 7 2

. 7

. M i n o r P e r m i t M o d i f i c a t i o n s

. .... .... .... .... .... .... .... .... .... .... .... . . 7 2

. 8

. S i g n i f

i c a n t P e r m i t M o d i f

i c a t i o n

. .... .... .... .... .... .... .... .... .... .... ... 7 2

. 9

. E m i s s i o n s T r a d i n g

. .... .... .... .... .... .... .... .... .... .... .... .... .... . . 7 2

. 1 0

. O f

f

- P e r m i t C h a n g e s

. .... .... .... .... .... .... .... .... .... .... .... .... .... . 7 2

. 1 1

. O p e r a t i o n a l F l e x i b i l i t y

. .... .... .... .... .... .... .... .... .... .... .... .... ... 8 2 .12

. R ea so na b l y A nti cip ated O p era t i ng S ce na rios.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2

. 1 3

. D u t y t o C o m p l y

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... 9 2

. 1 4

. I n s p e c t i o n a n d E n t r y

. .... .... .... .... .... .... .... .... .... .... .... .... .... 9 2

. 1 5

. S c h e d u l e o f

C o m p l i a n c e

. .... .... .... .... .... .... .... .... .... .... .... .... . 9 2

. 1 6

. Ne e d t o Ha l t o r Re d u c e A c t i v i t y n o t a De f e n s e

.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 2

. 1 7

. E m e r g e n c y

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... ... 1 0 2 .18

. F ed era l l y- E nfo rce ab l e R eq uirem en t s.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2

. 1 9

. D u t y t o P r o v i d e I n f o r m a t i o n

........ .... .... .... .... .... .... .... .... .... . . 1 1 2

. 2 0

. D ut y t o Sup p l em ent and C o rr ect Inf o rma t i o n.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2

. 2 1

. P e r m i t S h i e l d

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 1 1 2

. 2 2

. C r e d i b l e E v i d e n c e

. .... .... .... .... .... .... .... .... .... .... .... .... .... . 1 2 2

. 2 3

. S e v e r a b i l i t y

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... . . 1 2 2

. 2 4

. P r o p e r t y R i g h t s

. .... .... .... .... .... .... .... .... .... .... .... .... .... ... 1 2 2

. 2 5

. A c i d D e p o s i t i o n C o n t r o l

.... .... .... .... .... .... .... .... .... .... .... .... . 1 2


### 3

. 0

. F a c i l i t y - W i d e R e q u i r e m e n t s . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . . 13

3

. 1

. L i m i t a t i o n s a n d S t a n d a r d s

. .... .... .... .... .... .... .... .... .... .... .... ... 1 3 3

. 2

. M o n i t o r i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... ... 1 6 3

. 3

. T e s t i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... .... . . 1 7 3

. 4

. R e c o r d k e e p i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... 1 9 3

. 5

. R e p o r t i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... .... 2 1 3

. 6

. C o m p l i a n c e P l a n

........ .... .... .... .... .... .... .... .... .... .... .... ... 2 5 3

. 7

. P e r m i t S h i e l d

. .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 2 5


### 4

. 0

. R e q u i r e m e n t s f

o r F u r n a c e s . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 26 4

. 1

. L i m i t a t i o n s a n d S t a n d a r d s

. .... .... .... .... .... .... .... .... .... .... .... ... 2 6 4

. 2

. M o n i t o r i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... ... 2 7 4

. 3

. T e s t i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... .... . . 2 9 4

. 4

. R e c o r d k e e p i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... 3 0 4

. 5

. R e p o r t i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... .... 3 1 4

. 6

. C o m p l i a n c e P l a n

........ .... .... .... .... .... .... .... .... .... .... .... ... 3 2Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 3 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 5. 0. Ma n u fac tu ri n g Pro ce ss es R eq u ir em en ts

. ....... ....... ....... ....... ....... ....... ....... . . 33

5

. 1

. L i m i t a t i o n s a n d S t a n d a r d s

. .... .... .... .... .... .... .... .... .... .... .... ... 3 3 5

. 2

. M o n i t o r i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... ... 3 4 5

. 3

. T e s t i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... .... . . 3 4 5

. 4

. R e c o r d k e e p i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... 3 4 5

. 5

. R e p o r t i n g R e q u i r e m e n t s

. .... .... .... .... .... .... .... .... .... .... .... .... 3 4 5

. 6

. C o m p l i a n c e P l a n

........ .... .... .... .... .... .... .... .... .... .... .... ... 3 4


### 6

. 0

. R e q u i r e m e n t s f

o r R 1 3

- 2 8 5 7 E q u i p m e n t

. ... ... ... ... ... ... ... ... ... ... ... ... . 36 6

. 1

. L i m i t a t i o n s a n d S t a n d a r d s

. .... .... .... .... .... .... .... .... .... .... .... ... 3 6 6 .2

. T e sting R e q u ire m e n ts

. .... .... .... .... .... .... .... .... .... .... .... .... . . 3 8 6

. 3

. M o ni t o ri ng a n d R e c o rd k e e p ing R e q u ire m e n ts

. .... .... .... .... .... .... .... ... 3 8 6. 4. R e p o rting R e q u ire m e n ts

. .... .... .... .... .... .... .... .... .... .... .... .... 4 0 6. 5. C om pl i anc e Pl an

........ .... .... .... .... .... .... .... .... .... .... .... ... 4 0



### APPEND IX A - Insp ection and Mainte nan ce Progra m

APPEND IX B - Ru le 10 Mon itoring PlanTi t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 4 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

## 1.0 Em ission Units

Em is si on Un it ID Em is si on

Poin t ID Em is si on Unit Descr ipt ion Year Ins tal le d Des ig n Capacit y Contr ol Dev ice

00 1-0 1 No. 2 Furn ace ; Elkem 19 66 10 .1 to ns/h r No.2 baghou se

00 1-0 2 No. 5 Furn ace ; L ectrom elt 19 74 5.0 ton s/hr No.5 baghou se

00 1-0 3 No. 7 Furn ace ; L ectrom elt 19 75 5.0 ton s/hr No.7 baghou se

002-0B Out door S tora g e Piles 1952 N/ A N/ A

005-01 Unpa

v ed Roa d - Ra

w Ma te ria l D el iv er

y N/

A N/

A N/ A

005-02 Unpa

v ed Roa d - G ra

v el D el iv er

y N/

A N/

A N/ A

005-03 Unpa

v ed Roa d - W ood Chi ps De liv er y N/

A N/

A N/ A

005-04 Unpa

v ed Roa d - Sc ra

p Me ta l D el iv er

y N/

A N/

A N/ A

005-05 Unpa

v ed Roa d - Product Shipm ent s N/ A N/

A N/ A

005-06 Unpa

v ed Roa d - Ra

w Ma te ria ls T ra

nsf er N/

A N/

A N/ A

005-07 Unpa

v ed Roa d - Endloa der s N/ A N/

A N/ A

00 9-0 1 Crushi ng and Screening Sy stem #1 N/A 33 ton s/hr Baghouses

00 9-0 2 Crushi ng and Screening Sy stem #2 N/A 33 ton s/hr Baghouses

00 9-0 3 Crushi ng and Screening Sy stem #4 N/A 20 ton s/hr Baghouse

00 9-0 4 Crushi ng and Screening Sy stem #5 N/A 20 ton s/hr Baghouse

009-06 T ra

nsf er Points N/ A 28 tons /hr N/ A

00 A -01 P rod uct Casting Operations N/A 20 ton s/hr Baghouses

00C- 01 L adl e Bur ner s (N o. 2 oi l) N/ A 140 MMB tu, 40 g al /hr N/ A

SC- 1C SC-1CE G rizzly Feeder 2010 400 tons /hr Baghouse

BC -1C T 3C Sc re en Re je ct Be lt Conv ey or 2010 400 tons /hr Wa t e r S p r a ys

CR -1C 009-03 Jaw Crusher 2010 400 tons /hr Baghouse

BC -2C T 6C Be lt Conv ey or 2010 400 tons /hr Wa t e r S p r a ys

OS -1C OS-1CE Uns iz ed Stoc k pile 2010 5,000 s q. f t. Wa t e r

S p r a ys

OS -2C OS-2CE Siz ed Stoc k pile 2010 5,000 s q. f t. Wa t e r

S p r a ys

EX-1 EX-1E Ex trude r U nit 2010 20 tons /hr Full Enc los ure

OS -1X O S- 1XE Br ique tte Stoc k pile 2010 5,000 s q. f t. None

PT- 1 PT- 1E Pelle tiz ing U nit 2010 6 tons /hr Full Enc los ure

OS -1P O S

- 1 PE Pelle t St ock pile 2010 5,000 s q. f t. NoneTi t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 5 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 2.0

. Gen eral C ond itions

2.1

. Definitions

2 .1.1

. A l l refere nc es to t he " W est V i rginia A i r P o l l uti o n C o ntro l A ct" o r t he " A i r P o l l uti o n C o ntro l A ct" m ea n tho se pr ov i s i on s c on t ai n ed i n W

. V a. Code §§ 22- 5- 1 t o 22- 5- 18.

2

. 1

. 2

. T he " C l ean A i r Act" m eans t ho se provis i o ns co nt a ine d i n 42 U

. S.C

. §§ 74 0 1 t o 76 7 1 q , and regul at i o ns p rom ul gat ed t hereund er.

2. 1. 3. "Se cr et ar y " me an s t h e Se cr et ar y of t h e D epa r t men t of Env i r on men t al Prot ec t i on or s u ch ot h er per s on t o w h om t he Se cret ary has d el egat ed aut ho ri t y or d ut i es purs uant t o W

. V a. C o d e § § 22

- 1

- 6 or 2 2

- 1

- 8 (45 C SR § 3 0

- 2

. 1 2

. ). T h e D ire c to r o f the D ivisio n o f A ir Q u a lit y is the S e c re ta ry' s d e sig n a te d re p re se n ta tive fo r th e p u rp o se s o f t h is
p e rm it.

2

. 1

. 4

. U nl ess o t herwi se specif i ed i n a p erm i t co nd i t i o n o r und erl y i ng rul e o r regul at i o n, al l ref erences t o a “ro l l i ng y ear l y t ot al ” s hal l mean t he s um of t he dat a, val ues or para met er s bei ng meas ur ed, mo ni t ored, or r ecor ded, at

an y gi ve n ti m e fo r t he p rev i o us twelve (1 2 ) co nse cu t i ve ca l en d ar m o nths.



### 2. 2. A cr on ym s

CAAA C le a n A ir A c t A m e n d m e n ts CBI Conf i den t i al B u s i n es s I n f

or mat i on C EM Cont i n u ou s Emi s s i on M on i t or C ES C ert i f i ed E m i ss i o n Stat em ent C .F .R

. or CFR C o d e o f Fed eral R egul at i o ns CO Car bon M on ox i de C .S .R

. or C SR C od es of St at e Rul es DAQ D ivisio n o f A ir Q u a lit y D EP D epar t ment of E nv i r onment al Prot ec t i on F O IA Fre edom of I nf ormat i on Act HAP H azard o us A i r P o l l ut ant HON H a z a r do u s Or g a n i c NESH AP HP H ors epower l bs / hr P o und s p er H o ur L DAR L e a k D e te c tio n a n d R e p a ir M T ho usand M ACT M ax i mu m Ach i ev abl e Cont r ol

T echno l o gy M M M i l l i on M M B t u/ hr or M ill io n B ritish T h e rm a l U n its mmbt u/ hr p er H o ur M M C F / hr or M i l l i on Cubi c Fee t B ur ned per mmcf / hr H o ur NA N o t A p p lica b le NAAQS N a tio n a l A m b ie n t A ir Q u a lit y St an dar ds NES H APS N at i on al Emi s s i on s St an dar ds f or H a z a rd o u s A ir P o lluta n ts

x NO N i t r ogen O xi des NS PS N ew Sou r ce Per f or man ce St an dar ds PM P ar t i cul at e M at t er

10 PM P a rtic u la te M a tter les s tha n 1 0 μ m in

di amet er pph P o und s p er H o ur ppm Par t s pe r M i l l i on PSD Pre v en t i on of Si g n i f i ca n t D et er i or at i on p si P ounds per Squar e I nch S IC St an dar d I n du s t r i al Cl as s i f i ca t i on S IP St at e I mp l ement at i on P l an

2 SO Su l f

u r D i ox i de T AP T o xi c A i r P o l l ut ant TP Y T ons per Y ear T RS T o t al R ed uced Sulf ur TSP T o ta l S u sp e n d e d P a rtic u la te US EP A U n i t ed St at es Env i r on men t al Pr ot ec t i on

A gen cy U TM U n i v er s al T r an s v er s e M er ca t or V EE V i s u al Emi s s i on s Eva l u at i on V OC V ol at i l e O r g an i c Compoun dsTi t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 6 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 2.3

. Permit Ex piratio n a nd Ren ew al

2. 3. 1. P er mi t d ur at i on. T hi s p er mi t i s i s s ued f or a f i xed t er m o f

f i ve ( 5) y ear s an d s hal l ex pi r e on t he dat e s peci f i ed
on t he cover of

t hi s per mi t , ex cept as provi ded i n 45C SR §3 0- 6. 3. b. an d 45 C SR §3 0- 6. 3. c. [4 5 C S R § 3 0 -5 .1 .b .]

2 .3 .2

. A p e rm it re n e w a l ap p lica tio n is t im e ly i f i t i s s u b m it te d a t l e a st six ( 6 ) m o n ths p rio r to the d a te o f p e rm it

exp i rat i o n. [4 5 C S R § 3 0 -4 .1 .a .3 .]

2. 3. 3. P er mi t ex pi r at i on t er mi nat es t he s our ce' s r i gh t t o op er at e un l es s a t i mel y and com pl et e r ene wal appl i cat i on ha s bee n s u bmi t t ed con s i s t en t w i t h 45CSR§30- 6. 2. a n d 45CSR§30- 4. 1. a. 3. [4 5 C S R § 3 0 -6 .3 .b .]

2

. 3

. 4

. If

t he Se cret ary f

ai l s t o take f

i nal a ct i o n to d eny o r ap p rove a t i m el y a nd c o m p l et e p erm i t ap p l i cat i o n be f o re t he

en d of t h e t er m of

t h e pr ev i ou s pe r mi t , t h e pe r mi t s h al l not ex pi r e u n t i l t h e r en ew al pe r mi t h as be en i s s u ed or deni ed, an d any per mi t s hi el d gr ant ed f or t he permi t s hal l cont i nu e i n e f f ect dur i ng t hat t i me. [4 5 C S R § 3 0 -6 .3 .c .]



### 2.4

. Permit Action s

2 .4.1

. T his pe rm i t m ay b e m o d i f i ed , rev o ke d , reo p en ed an d re i ssue d , o r term i na t ed f o r ca use

. T he f

i l i ng o f a re q ue st by t h e per mi t t ee f

or a pe r mi t modi f

i ca t i on , r evocati on a n d r ei s s u an ce , or t er mi n at i on , or of a n ot i f i ca t i on of
p l anned changes or ant i ci p at ed nonc o m p l i ance d o es not s t ay any p erm i t co nd i t i o n. [4 5 C S R § 3 0 -5 .1 .f.3 .]



### 2.5

. Reo pen ing f

or C ause

2 .5.1

. T his pe rm i t shall b e re o p en ed an d rev i sed und er a ny o f t he f o l l o w i ng circum st an ce s:

a

. Add i t i on a l a pp l i cabl e re qu i r e me n t s u n de r t h e Cl e a n Ai r Ac t or t h e S e c r e t a r y ' s l e g i s l a t i v e r u l e s be c om e ap p l i cab l e t o a m ajo r source wi t h a rem ai ni ng p erm i t t erm o f t hree (3) or m o re y ears. Such a reo p eni ng sh a ll b e c o m p le te d n o t la te r tha n e igh te e n ( 1 8 ) m o n ths a fter p ro m u lga tio n o f th e a p p lica b le re q u ire m e n t. N o s uch reop eni ng i s requir ed i f t he ef f ect i ve d at e o f

t he requir em ent i s l at er t han t he d at e o n whi ch t he permi t i s due t o expi r e, un l es s t he ori gi nal per mi t or any of i t s t er ms a nd condi t i ons ha s been ex t ended
p u r s u a n t t o 4 5 C S R § § 3 0

- 6

. 6

. a

. 1

. A

. o r B.

b. A dd i t i onal r equi r ement s ( i ncl udi ng ex ces s emi s s i ons r equi r ement s ) b ecome appl i cabl e t o an a f f ect ed source und er T i t l e I V of t h e Cl ea n Ai r Act ( Aci d D epos i t i on Cont r ol ) or ot h er l eg i s l at i v e r u l es o f t he S e c re ta ry. U p o n a p p ro v a l b y U .S

. E P A , e x c e ss em issio n s o ff se t p la n s sh a ll b e inc o rp o ra te d into the p e rm it.

c

. T h e S e c re ta ry o r U .S . E P A d e te rm ine s tha t t h e p e r m it c o n ta ins a m a te ria l m istak e o r th a t i n a c c u ra te
sta te m e n ts w e re m a d e in e sta b lishin g the e m issio n s sta n d a rd s o r o the r te rm s o r c o n d iti o n s o f t h e p e rm it.

d

. T he Se cret ary o r U

. S. E P A d et erm i nes t hat the p erm i t m ust be revi sed o r r evo ked and rei ss ued t o ass ure

co m p l i an ce wit h the a p p l i ca b l e re q uirem en t s. [4 5 C S R § 3 0 -6 .6 .a .]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 7 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 2. 6. A d min is tr at iv e Per mit A me n d me n ts

2. 6. 1. T he permi t t ee may r eques t an adm i ni s t r at i ve permi t amendment as def i ned i n a nd ac cordi ng t o t he procedur es

s pec i f i ed i n 45CSR§30- 6. 4. [4 5 C S R § 3 0 -6 .4 .]



### 2.7

. Minor Permit Modif ication s

2. 7. 1. T he permi t t ee may r eques t a mi nor per mi t mo di f i cat i on as d ef

i ned i n a nd ac cordi ng t o t he procedur es s peci f i ed i n 45C SR §3 0- 6. 5. a. [4 5 C S R § 3 0 -6 .5 .a .]



### 2.8

. Sign if

icant Permit Modif

ication

2 .8 .1

. T h e p e rm itt e e m a y re q u e st a sig n ifi c a n t p e rm it m o d ifi c a tio n , i n a c c o rd a n c e w ith 4 5 C S R § 3 0 -6 .5 .b ., f o r p e rm it

m o d i f i ca t i o ns that do no t q ua l i f y f o r m i no r p erm i t m o d i f

i ca t i o ns o r as ad m i nist rati ve am en d m en t s. [4 5 C S R § 3 0 -6 .5 .b .]



### 2.9

. Emission s T radin g

2

. 9

. 1

. N o pe rmit revi si o n s hal l be requi red, under a ny a p p roved eco no m i c i ncent i ves, m arket ab l e p erm i t s, em i ss i o ns tra d ing , an d o the r sim ilar p ro g ra m s o r p ro c e sse s fo r c h a n g e s tha t a re p ro v id e d fo r in the p e rm it a n d tha t ar e in

ac co rd an ce wit h a l l ap p l i ca b l e re q uirem en t s. [4 5 C S R § 3 0 -5 .1 .h .]



### 2.1 0. Of

f -Permit Chan ges

2. 10

. 1. E xce pt as provi ded b el ow, a f aci l i t y may make any ch ang e i n i t s operat i ons or emi s s i ons t hat i s not addres s ed

no r p rohibi t ed i n i t s p erm i t and whi ch i s no t co nsi d ered t o b e co nst ruct i o n no r m o d i f i cat i o n un d e r a n y ru le promul gat ed by t he Secr et ary w i t hout obt ai ni ng an amendment or mo di f i cat i on of

i t s per mi t

. Suc h c han ges sha l l b e sub je ct t o t he f o l l o w i ng req uirem en t s and restri cti o ns:

a. T h e ch an g e mu s t me et a l l a ppl i ca bl e r equ i r ement s and may n ot v i ol at e an y e x i s t i n g pe r mi t t er m or

co nd i t i o n.

b. T h e per mi t t ee mu s t pr ov i de a wr i t t en not i ce of t h e c h an g e t o t h e Se cr et ar y an d t o U

. S. E PA wi t h i n t wo ( 2) bus i nes s day s f

ol l owi ng t he dat e of

t he cha ng e. Suc h w r i t t en not i ce sh all des cr i be eac h s uch ch ang e, inc lud ing the d a te , a n y c h a n g e in e m issio n s, p o lluta n ts e m itt e d , a n d a n y a p p lica b le r e q u ire m e n t th a t wo u ld appl y as a r es ul t of

t he cha ng e.

c. T h e ch an g e s h al l n ot qu al i f y f or t h e per mi t s h i el d.

d. T h e p erm i t t ee shal l k ee p r ec or ds de s cr i bi n g a l l c h an g es ma de at t h e s ou r ce t h at r es u l t i n e mi s s i on s of

r eg u l at ed ai r pol l ut ant s , bu t n ot ot h er wi s e r eg u l at ed u n der t h e per mi t , a n d t h e emi s s i on s r es u l t i n g f r om t ho se c ha ng es.

e

. N o p e rm itt e e m a y m a k e a n y c h a n g e su b je c t t o a n y r e q u ire m e n t u n d e r T itl e I V o f t h e C le a n A ir A c t (A c id D epos i t i on Cont r ol ) pu r s u an t t o t h e pr ov i s i on s of 45CSR§30- 5. 9.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 8 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 f

. N o pe r mi t t ee ma y ma k e an y ch an g es wh i ch wou l d r equ i r e pr ec on s t r u ct i on r ev i ew u n der an y pr ov i s i on of T i t l e I of t h e Cl ea n Ai r Act ( i n cl u di n g 45CSR14 a n d 45CSR19) pu r s u an t t o t h e pr ov i s i on s of 45CSR§30- 5. 9. [ 45C SR §30- 5. 9]



### 2. 11

. Op er at io n al Fle x ib il it y

2. 11

. 1. T he permi t t ee may make cha ng es wi t hi n t he f aci l i t y as provi ded b y § 50 2(b) ( 10 ) of t he C l ean Ai r Act

. Suc h

o p e ra tio n a l f

le x ib ili ty sha ll b e p ro v id e d in the p e rm it in c o n fo rm a n c e w ith the p e rm it a p p lica tio n a n d a p p lica b le

r equi r ement s

. N o s uch ch ang es s hal l be a mo di f i cat i on un der any r ul e or any provi s i on of T i t l e I of

t he C l ean A i r Act ( i ncl ud i ng 45 C SR 1 4 and 45 C SR 1 9 ) prom ul gat ed by t he Se cret ary i n acco rdanc e w ith T itl e I of t he C l ean Ai r Act an d t he cha ng e s hal l not res ul t i n a l eve l o f em i s s i ons ex cee di ng t he emi s s i ons al l owabl e u nder the p e rm it. [ 45C SR §30- 5. 8]

2

. 1 1

. 2

. B ef

o re making a change under 4 5 C SR § 3 0

- 5

. 8

. , t h e p e rm it t ee shal l pro vi d e ad vance wri t t en no t i ce t o t he Se cret ary a n d t o U

. S. E P A , de scr i b i ng t he change t o be m ad e, t he d at e o n whi ch t he change wil l oc cur, any cha ng es i n em i ss i ons , an d any per mi t t er ms a nd condi t i ons t hat ar e a f f ect ed. T he permi t t ee s hal l t her eaf t er

m a inta in a c o p y o f t h e no tice w ith the p e rm it, a n d the S e c re ta ry sh a ll p la c e a c o p y w ith the p e rm it in th e p u b lic fil e

. T h e w ritten no tice sh a ll b e p ro v id e d to the S e c re ta ry a n d U .S . E P A a t l e a st se v e n (7 ) d a ys p rio r to the d a te
t hat t he change i s t o b e m ad e, e xcep t that thi s p eri o d m ay b e short ened or el i m i nat ed as necessar y f o r a change tha t m u st b e im p le m e n te d m o re q u ic k ly to a d d re ss u n a n ticip a te d c o n d iti o n s p o sin g a sign ifi c a n t he a lth, sa fety,

o r envi ronm ent al hazard

. If l ess t han seven (7) d ays no t i ce i s p rovided b ecause o f a ne e d to re sp o n d m o re qui ckl y t o s uch un ant i ci pat ed condi t i ons , t he permi t t ee s hal l provi de not i ce t o t he Secr et ar y an d U

. S. E P A as

s oo n a s poss i bl e a f

t er l ear ni ng of

t he nee d t o m ake t he cha ng e. [4 5 C S R § 3 0 -5 .8 .a .]

2 .1 1 .3

. T h e p e r m it s h ie ld sh a ll n o t ap p ly t o c h a n g e s m a d e un d e r 4 5 C S R § 3 0 -5 .8 ., ex c e p t t h o se p ro v id e d fo r in 4 5 C SR § 3 0

- 5

. 8

. d

. H o wever, t he p rotect i o n of t he p erm i t s hi el d wi l l co nt i nue to a p p ly to o p erat i o ns and

em i ss i o ns t hat are not af f ect ed by t he change, p rovided t hat t he p erm i t t ee co m p l ie s w ith the t erm s and

con di t i on s of t h e per mi t appl i ca bl e t o s u ch oper at i on s an d emi s s i on s

. T h e per mi t s h i el d ma y be r ei n s t at ed f or emi s s i ons an d op er at i ons af f ect ed by t he cha ng e:

a. If s ub sequent changes cause t he f aci l i t y ' s o p erat i o ns and em i ss i o ns t o revert to th o se aut ho ri zed i n t he
per mi t a n d t h e per mi t t ee r es u mes c ompl i an ce w i t h t h e t er ms a n d c on di t i on s of t h e per mi t , or

b

. If t he p erm i t t ee o b t ai ns f

i nal ap p roval o f

a s i gni f i cant m o d i f

i cat i o n t o t he p erm i t to i nco rpo rat e t he change in th e p e rm it. [4 5 C S R § 3 0 -5 .8 .c .]

2. 11. 4. "Se ct i on 502( b) ( 10) c h an g es " a r e ch an g es t h at con t r av en e a n ex pr es s per mi t t er m. Su ch c h an g es do n ot i n cl u de

cha ng es t hat wo ul d vi ol at e app l i cabl e requi r ement s o r co nt r ave ne en f orce abl e p er mi t t er ms a nd condi t i ons t hat

are m o nit o ring (i nc l ud i ng t est m etho d s), rec o rd ke ep i ng , rep o rti ng , o r co m p l i an ce ce rti f i ca t i o n re q uirem en t s. [ 45C SR §30- 2. 39]



### 2.1 2. Rea sona bly An ticipated Opera ting Scen arios

2 .1 2 .1

. T h e fo llo w ing a re ter m s a n d c o n d iti o n s fo r re a so n a b ly a n ticip a te d o p e ra ting s c e n a rio s id e n tif ie d in this p e rm it.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 9 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 a

. C o n te m p o ra n e o u sly w ith m a k ing a c h a n g e fro m o n e o p e ra ting sc e n a rio to a n o the r, th e p e r m itt e e sh a ll

reco rd i n a l o g at t he p erm i t t ed faci l i t y a reco rd o f t he scenari o unde r whi ch i t i s o p erat i ng and t o do cum ent
t h e ch an g e i n r epor t s s u bmi t t ed pu r s u an t t o t h e t er ms of t h i s pe r mi t a n d 45CSR30.

b

. T he p erm i t s hi el d s hal l ext end t o al l t erm s and co nd i t i o ns und er each s uch o p erat i ng s cenari o ; and

c. T he t erm s and co nd i t i o ns o f each s uch al t ernat i ve scenari o shal l m eet al l ap p l i cab l e requir em ent s and t he

r equ i r eme n t s of

45CSR30. [4 5 C S R § 3 0 -5 .1 .i. ]



### 2. 13

. D u ty t o C om p ly

2. 13. 1. T h e per mi t t ee m u s t compl y wi t h al l con di t i on s of t h i s per mi t

. Any per mi t non compl i an ce c on s t i t u t es a v i ol at i on

o f the W es t V i r g i n i a Code a n d t h e Cl ea n Ai r Act a n d i s g r ou n ds f or e n f or ce men t a ct i on by t h e Se cr et ar y or U SE P A ; f

or per mi t t er mi nat i on, r evoca t i on and r ei s s uan ce, or mo di f i cat i on; or f

or den i al of

a per mi t r ene wal
ap p l i cat i o n. [4 5 C S R § 3 0 -5 .1 .f.1 .]



### 2.1 4. Insp ection and E ntry

2 .1 4 .1

. T h e p e rm itt e e sh a ll a llo w a n y a u tho riz e d re p re se n ta tive o f t h e S e c re ta ry, u p o n the p re se n ta tio n o f cr e d e n tials

and other do cum ent s as may be req ui red b y l aw, t o pe rf o rm t he f

o l l o wi ng:

a

. A t a l l r e a s o n a b l e t i m e s ( i n c l u d i n g a l l t i m e s i n w h i c h t h e f a c i l i t y i s i n o p e r a t i o n ) e n t e r u p o n t h e p e r m i t t e e 's
pr emi s es w h er e a s ou r ce i s l oca t ed or e mi s s i on s r el at ed ac t i v i t y i s co nd uct ed , or wh er e r ec or ds mu s t be k e p t un d e r th e c o n d iti o n s o f t h is p e rm it;

b

. H a v e a c c e ss t o a n d c o p y, a t re a so n a b le tim e s, a n y re c o rd s tha t m u st b e ke p t un d e r th e c o n d iti o n s o f t h is
p e rm it;

c. Insp ec t at reaso na b l e ti m es (includ i ng all t i m es in wh i ch t he f ac i lity i s i n o p era t i o n) a ny f ac i l i t i es, equi pm ent ( i ncl udi ng mo ni t ori ng an d ai r pol l ut i on Co nt r ol eq ui pm ent ) , p r act i ces , o r o pera t i ons r egu l at ed

o r re q u ire d un d e r th e p e rm it;

d

. S a m p le o r m o n ito r at re a so n a b le tim e s su b sta n c e s o r p a ra m e te rs to d e te rm ine c o m p lian c e w ith the p e rm it

or a ppl i ca bl e r equ i r eme n t s or a s ce r t ai n t h e amou n t s a n d t y pes of a i r pol l u t an t s di s ch ar g ed. [4 5 C S R § 3 0 -5 .3 .b .]



### 2.1 5. Sch edu le of Co mpliance

2

. 1 5

. 1

. Fo r s o urces subject t o a co m p l i ance sched ul e, cert i f i ed pro gres s repo rt s shal l b e subm i t t ed c o nsi st ent wi t h t he appl i ca bl e s ch edu l e of c ompl i ance set fort h in t h i s pe r mi t a n d 45CSR§30- 4. 3. h

. , bu t a t l ea s t e v er y s i x ( 6)

m o nt hs, and no great er t han o nce a m o nt h, and s hal l i ncl ud e t he f o l l o wi ng:

a. D at es f

o r achi evi ng t he act i vi t i es, m i l est o nes, o r co m p l i ance requir ed in t he schedule of co m p l i ance, and d at es when s uch act i vi t i es, m i l est o nes or com p l i ance we re achi eved ; andTi t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 10 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 b

. A n exp l anat i o n o f why any d at es i n t he schedule o f co m p l i ance were no t o r wi l l n o t b e m e t, a n d a ny pr ev en t at i v e or c or r ec t i v e mea s u r e adopt ed. [4 5 C S R § 3 0 -5 .3 .d .]



### 2.1 6. Need to Halt or Red uce Activ ity n ot a D ef ense

2. 16. 1. I t s h al l n ot be a de f en s e f or a pe r mi t t ee i n a n e n f or ce men t a ct i on t h at i t wou l d h av e bee n n ec es s ar y t o h al t or reduc e t he p erm i t t ed act i vi t y i n ord er t o m a inta in co m p l i ance wit h t he co nd i t i o ns o f t hi s p erm i t

. H o wever, not hi ng i n t hi s par agr aph s hal l be cons t r ued a s pre cl udi ng cons i dera t i on of a n eed t o hal t or r educe ac t i vi t y as

a m iti g a ting fac to r in d e te rm inin g p e n a lti e s fo r no n c o m p lian c e if the he a lth, sa fety, o r e n v iro n m e n ta l i m p a c ts

o f ha l t i ng o r red uc i ng o p era t i o ns w o uld b e m o re se riou s t ha n the im p ac t s o f co nti nu ed o p era t i o ns. [4 5 C S R § 3 0 -5 .1 .f.2 .]



### 2.1 7. Emerge ncy

2

. 1 7

. 1

. A n "e m ergency " m eans any s i t uat i o n ari si ng f rom s ud d en a n d reas o nab l y unf o res eeab l e event s b eyond t he

co nt rol o f t he source, i ncl ud i ng act s o f G o d , whi ch si t uat i o n requir es i m m ed i at e co rr ect i ve act io n to res t o re

n o rm a l o p e ra tio n , an d tha t ca u se s the so u rc e to e x c e e d a tec h n o lo g y-b a se d e m issio n li m itatio n un d e r th e p e rm it, du e t o u n av oi dabl e i n cr ea s es i n e mi s s i on s a t t r i bu t abl e t o t he e mer g en cy

. An e mer g en cy s h al l n ot i n cl u de
noncomp l i anc e t o t he ext ent ca us ed by im p rop er l y des i gn ed equi pm ent , l ack of pre ven t at i ve mai nt ena nce , carel ess or i m p rop er op erat i o n, or o p erat o r er ror. [4 5 C S R § 3 0 -5 .7 .a .]

2. 17. 2. Ef

f ec t of a n y e mer g en cy

. An e mer g en cy c on s t i t u t es a n a f f i r mat i v e def

en s e t o a n a ct i on br ou g h t f or

n o n c o m p lian c e w ith su c h tec h n o lo g y-b a se d e m issio n li m itatio n s if the c o n d iti o n s o f 4 5 C S R § 3 0 -5 .7 .c . ar e m e t. [4 5 C S R § 3 0 -5 .7 .b .]

2

. 1 7

. 3

. T he af

f i rma t i ve d e fens e o f

em ergency s hal l be de m o nst rat ed t hrough p rop erl y s i gned , co nt em p o raneo us

o p e ra ting lo g s, o r o the r re le v a n t ev id e n c e tha t:

a

. A n e m e rg e n c y o c c u rr e d a n d tha t t h e p e rm itt e e c a n id e n tif y the c a u se (s ) o f t h e e m e rg e n c y;

b. T h e per mi t t ed f

ac i l i t y w as a t t h e t i me bei n g pr oper l y ope r at ed;

c. D uri ng the peri o d of t he em ergency t he p erm i t t ee t o o k al l reas o nab l e st ep s t o m i ni m i ze l evel s o f em i ss i o ns t hat exceed ed t he em i ss i o n s t and ards, or o t her r eq ui rem ent s i n t he p erm i t ; and

d

. S u b je c t t o the re q u ire m e n ts o f 4 5 C S R § 3 0 -5 .1 .c .3 .C .1 , the p e rm itt e e su b m itt e d n o tice o f t h e e m e rg e n c y to
t he Se cret ary wi t hi n one (1) wo rki ng da y of t he t i m e when em i ss i o n l i m i t at i o ns were exceed ed due t o t he

em ergency and m ad e a request f o r var i ance, and as ap p l i cab l e rul es provide. T hi s no t i ce, repo rt , and

var i anc e r eques t f

ul f i l l s t he r equi r ement of 45C SR §3 0- 5. 1.c.3

. B

. T hi s not i ce mus t cont ai n a det ai l ed d escri p t i o n of t he em ergency , any s t ep s t aken t o m i t i gat e em i ss i o ns, and co rr ect i ve act i o ns t aken. [4 5 C S R § 3 0 -5 .7 .c .]

2

. 1 7

. 4

. In any enf

o rcem ent pro ceed i ng, t he p erm i t t ee seeki ng t o est ab l i sh t h e o c c u rr e n c e of an em ergency has t he b u rd e n o f p ro o f. [4 5 C S R § 3 0 -5 .7 .d .]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 11 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 2 .1 7 .5

. T h is p ro v isio n is i n a d d iti o n to a n y e m e rg e n c y o r u p se t p ro v isio n c o n ta ine d in a n y a p p lica b le re q u ire m e n t.

[4 5 C S R § 3 0 -5 .7 .e .]



### 2. 18

. Fed er al ly -E n for ce ab le R eq u ir em en ts

2 .1 8 .1

. A ll te rm s a n d c o n d iti o n s in this p e rm it, in c lud ing a n y p ro v isio n s d e sig n e d to lim it a so u rc e ' s p o te n tial to e m it

and excep t i ng t ho se p rovis i o ns t hat are s p eci f i cal l y de si gnat ed i n t he p erm i t as " Stat e- enf o rceab l e o nl y " , are

e n fo rc e a b le b y the S e c re ta ry, U S E P A , an d c iti z e n s u n d e r th e C le a n A ir A c t. [4 5 C S R § 3 0 -5 .2 .a .]

2 .1 8 .2

. T h o se p ro v isio n s sp e c ifi c a lly d e sig n a te d in the p e rm it a s " S ta te -en fo rc e a b le o n ly" s h a ll b e c o m e " F e d e ra llye n f or c e a bl e " r e qu i r e me n t s u po n S I P a pp r ov a l by t h e USEPA.



### 2.1 9. Du ty to Provide Information

2 .19 .1. T he p erm i t t ee shall f urn i sh to the S ec retary wit hin a re aso na b l e t i m e a ny i nfo rm ati o n the S ec retary m ay req ue st in w riting to d e te rm ine w h e the r ca u se e x ists fo r m o d ifyi n g , re v o k ing a n d re issu ing , o r te rm ina ting the p e rm it

o r t o de t erm i ne co m p lian c e w ith the p erm i t

. U p o n request , t he p erm i t t ee shal l al so f urni sh t o t he Se cret ary copi es of r ecor ds r equi r ed t o be kept by t he permi t t ee. For i nf ormat i on cl ai med t o be conf i dent i al , t he permi t t ee

s h al l f u r n i s h s u ch r ec or ds t o t h e Se cr et ar y a l on g w i t h a c l ai m of c on f i den t i al i t y i n ac cor dan ce wi t h 45CSR31. If c o n fid e n tial info r m a ti o n i s to b e se n t t o U S E P A , t h e p e rm itt e e sh a ll d ire c tly p ro v id e su c h info rm a tio n to U SEP A al on g w i t h a c l ai m of c on f i den t i al i t y i n a cc or dan ce w i t h 40 C. F. R. Par t 2. [4 5 C S R § 3 0 -5 .1 .f.5 .]



### 2.2 0. Du ty to Sup plement and C orrect Information

2

. 2 0

. 1

. U p o n be co m i ng aware o f a fai l ure t o sub m i t a ny rel evant fact s o r a subm i t t al of i nco rr ect i nf o rma t i o n i n any permi t appl i cat i on, t he permi t t ee s hal l promp t l y su bm i t t o t he Secr et ar y su ch s uppl ement al f act s o r cor r ect ed i nf o rma t i o n. [4 5 C S R § 3 0 -4 .2 .]



### 2. 21

. Per mit S h ie ld

2 .2 1 .1

. C o m p lian c e w ith the c o n d iti o n s o f th is p e rm it sh a ll b e d e e m e d c o m p lian c e w ith a n y a p p lica b le re q u ire m e n ts

a s o f t h e d a te o f p e rm it issu a n c e p ro v id e d tha t suc h a p p lica b le re q u ire m e n ts a re inc lud e d a n d a re sp e c ifi c a lly i den t i f i ed i n t h i s pe r mi t or t h e Se cr et ar y h as de t er mi n ed t h at ot h er r equ i r eme n t s s pec i f i ca l l y i den t i f

i ed ar e n ot

a p p lica b le to the so u rc e a n d this p e rm it inc lud e s su c h a d e te rm ina tio n o r a c o n c ise su m m a ry th e re o f. [4 5 C S R § 3 0 -5 .6 .a .]

2

. 2 1

. 2

. N o t hi ng i n t hi s p erm i t s hal l al t er or af f ect t he f o l l o wi ng:

a. T h e l i abi l i t y of

a n own er or oper at or of a s ou r ce f

or an y v i ol at i on of

a ppl i ca bl e r equ i r eme n t s pr i or t o or at t h e t i me of

pe r mi t i s s u an ce ; or

b

. T h e a p p lica b le re q u ire m e n ts o f t h e C o d e o f W e st V irg inia a n d T itl e IV o f t h e C le a n A ir A c t (A c id D e p o sitio n C o n tro l), c o n siste n t with § 4 0 8 (a ) o f t h e C le a n A ir A c t.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 12 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 c. T he aut hor i t y of

t he A dm i ni s t r at or of U

. S. E P A t o re qui r e i nf ormat i on un der § 11 4 of t he C l ean Ai r Act

o r to issu e e m e rg e n c y o rd e rs un d e r § 3 0 3 o f t h e C le a n A ir A c t. [4 5 C S R § 3 0 -5 .6 .c .]



### 2.2 2. Cred ible E viden ce

2. 22. 1. N ot h i n g i n t h i s pe r mi t s h al l a l t er or a f f ec t t h e abi l i t y of

a n y pe r s on t o e s t abl i s h c ompl i an ce w i t h , or a v i ol at i on

o f , any ap p l i cab l e requir em ent t hrough t he use of credibl e evi d ence t o t he ext ent aut ho ri zed b y l aw. N o t hi ng i n t h i s per mi t s h al l be c on s t r u ed t o w ai v e an y de f en s es ot h er wi s e av ai l abl e t o t h e per mi t t ee i n cl u di n g bu t n ot l i m i t ed t o any chal l enge t o t he cred i b l e evi d ence rul e i n t he co nt ext of any f ut ure pro ceed i ng. [ 45C SR §30- 5. 3. e. 3. B

. and 45C SR 38]



### 2. 23

. S ev er ab il it y

2. 23. 1. T h e pr ov i s i on s of t h i s per mi t ar e s ev er abl e. I f an y pr ov i s i on of

t h i s pe r mi t , or t h e appl i ca t i on of a n y pr ov i s i on

o f t h is p e rm it to a n y c irc u m sta n c e is he ld inv a lid b y a c o u rt o f co m p e te n t ju risd ic tio n , t h e re m a in in g p e rm it
te rm s a n d c o n d iti o n s o r th e ir a p p lica tio n to o the r c irc u m sta n c e s sh a ll re m a in in full f o rc e a n d e ff

e c t. [4 5 C S R § 3 0 -5 .1 .e .]



### 2. 24

. Pro p er ty R ig h ts

2. 24

. 1. T hi s per mi t does not conv ey an y proper t y r i gh t s of an y s ort or any ex cl us i ve pri vi l ege

. [ 45C SR §30- 5. 1. f

. 4]



### 2.2 5. Acid D epos ition Con trol

2. 25

. 1. E mi s s i ons s hal l not ex cee d any al l owance s t hat t he s our ce l awf ul l y hol ds un der T i t l e I V of t he C l ean Ai r Act (A ci d D ep o si t i o n C o nt rol) or rul es of t he Se cret ary pro m ul gat ed t hereund er.

a. N o permi t rev i s i on sh al l b e requi r ed f or i ncr eas es i n emi s s i ons t hat ar e a ut hor i zed by al l owance s ac qui r ed
p u rs u a n t t o the a c id d e p o sitio n c o n tro l p ro g ra m , p ro v id e d tha t suc h inc re a se s d o no t re q u ire a p e rm it

re v isio n un d e r a n y o the r a p p lica b le re q u ire m e n t.

b

. N o l i m i t shal l b e p l aced o n t he num b er o f al l o wance s hel d b y t he source. T he source m ay no t , how ever,

u se a llo w a n c e s a s a d e fen se to no n c o m p lian c e w ith a n y o the r a p p lica b le re q u ire m e n t.

c. A ny s uch al l owance s hal l be ac count ed f or a ccor di ng t o t he procedur es es t abl i s hed i n ru l es promul gat ed

u n d e r T itl e IV o f t h e C le a n A ir A c t. [4 5 C S R § 3 0 -5 .1 .d .]

2. 25. 2. W h er e appl i ca bl e r equ i r eme n t s of t h e Cl ea n Ai r Act a r e mor e s t r i n g en t t h an a ny appl i ca bl e r equ i r eme n t of

re g u la tio n s p ro m u lga te d u n d e r T itl e I V o f th e C le a n A ir A c t (A c id D e p o sitio n C o n tro l), b o th p ro v isio n s sh a ll be i n c or po r a t e d i n t o t h e pe r mi t a n d s h a l l be e n f or c e a bl e by t h e S e c r e t a r y a n d U. S

. EPA. [4 5 C S R § 3 0 -5 .1 .a .2 .]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 13 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 3. 0. Fac il it y- Wi d e R eq u ir em en ts

3.1

. Limitation s an d S tand ards

3. 1. 1. O pe n bu rn i ng. T he p erm i t t ee shal l pro hi b i t and prevent o p en b urni ng of ref use. A wri t t en p o l i cy p rohibi t i ng

an y and all o p en b urn i ng o f refuse a t the fac i l i t y sha l l b e p o st ed i n the facil i t y and p ro vid ed t o all em p l o yee s. Such pol i cy s hal l be pre s ent ed and i ncl uded i n any saf et y p r ogr ams devel op ed by t he com pany

. Co mp l i anc e wi t h t h i s l i mi t s h al l de mon s t r at e compl i an ce w i t h t h e l es s s t r i n g en t l i mi t at i on of 45CSR§6- 3. 1. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .1 1 .A a n d 4 5 C S R § 6 -3 .1 .]

3. 1. 2. A sb esto s. T h e p e rm itt e e is re sp o n sib le fo r th o ro u g h ly i n sp e c ting the fac ili ty, o r p a r t o f th e fac ili ty, p rio r to

c o m m e n c e m e n t o f d e m o lit io n o r re n o v a tio n fo r th e p re se n c e o f a s b e s to s a n d c o m p lying w ith 4 0 C .F .R . § 61. 145, 40 C. F. R. § 61. 148, a n d 40 C. F. R. § 61. 150. T h e pe r mi t t ee m u s t not i f y t h e Se cr et ar y at l ea s t t en ( 10)

w o rk ing d a ys p rio r to the c o m m e n c e m e n t o f a n y a sb e sto s re m o v a l o n the fo rm s p re sc rib e d b y the S e c re ta ry if
t he permi t t ee i s s ubj ect t o t he not i f i cat i on r equi r ement s of 40 C

. F. R

. § 61

. 14 5(b) ( 3)( i )

. A copy of t hi s not i ce i s requir ed t o be s ent t o t he U SE P A , t he D i vi si o n of W a ste M anagem ent and t he B ureau f o r P ub l i c H eal t h - E nvi ronm ent al H eal t h. [ 40 C

. F. R

. 61 and 45C SR 15]

3. 1. 3. O dor. N o p e rs o n sh a ll c a u se , suffe r, a llo w o r p e rm it the d isc h a rg e o f a ir p o lluta n ts w h ic h c a u se o r c o n trib u te
t o an obje ct i onabl e odo r at an y l ocat i on occu pi ed by t he publ i c. [4 5 C S R § 4 -3 .1 S ta te -E n fo r c e a b le o n ly .]

3. 1. 4. S ta n d b y p l a n fo r re d u cin g em i ssi o n s. W h en re qu es t ed by t h e Se cr et ar y , t h e per mi t t ee s h al l pr epa r e s t an dby
p l ans f o r r ed uci ng t he em i ss i o ns o f ai r po l l ut ant s i n acco rdanc e wi t h t he o b ject i ves s et f o rt h i n T ab l es I, II , and I I I of 45CSR11. [ 45C SR §11- 5. 2]

3. 1. 5. Emi s s i on i nve nt ory. T he p erm i t t ee i s res p o nsi b l e f o r s ub m i t t i ng, on an annua l ba si s, an em i ss i o n i nvent o ry in a c c o rd a n c e w ith the su b m itt a l re q u ire m e n ts o f t h e D ivisio n o f A ir Q u a lit y. [W

. V a . C o de § 2 2 -5-4 (a)(14 )]

3. 1. 6. O z o n e -d e p le tin g su b st a n c e s. For t ho se f ac i l i t i es pe r f

or mi n g ma i n t en an ce , s er v i ce , r epa i r or di s pos al of appl i an ce s , t h e per mi t t ee s h al l c ompl y w i t h t h e s t an dar ds f or r ec y cl i n g a n d e mi s s i on s r edu ct i on pu r s u an t t o 40 C

. F

. R

. P a r t 8 2 , S u b p a r t F , e x c e p t a s p r o v i d e d f o r M o t o r Ve h i c l e A i r C o n d i t i o n e r s ( M VA C s ) i n S u b p a r t B:

a. P ers o ns o p eni ng ap p l i ances f o r maint enance, s ervi ce, repair , or d i spo sal m ust co m p l y wi t h t he p rohibi t i o ns

an d r equ i r ed pr ac t i ce s pu r s u an t t o 40 C. F. R. §§ 82. 154 a n d 82. 156.

b

. E q ui p m ent us ed duri ng t he m ai nt enance, ser vi ce, repa i r, o r d i spo sal o f ap p l i ances must co m p l y wi t h t he

s t an dar ds f

or r ec y cl i n g a n d r ec ov er y e qu i pmen t pu r s u an t t o 40 C. F. R. § 82. 158.

c. P er s on s pe r f

or mi ng mai nt ena nce , s er vi ce, r epai r , or di s po s al of appl i anc es mus t be ce r t i f i ed by an approved
t ec h n i ci an c er t i f

i ca t i on pr og r am pu r s u an t t o 40 C. F. R. § 82. 161. [ 4 0 C. F. R. 8 2 , S u b p a r t F]

3. 1. 7. R i s k M anage men t Pl an. Sho ul d t hi s st at i o nary source, as d ef i ned i n 40 C

. F.R

. § 6 8

. 3 , be co m e subject t o P art 68 , t h e n t h e ow n e r or op e r a t or s h a l l s u bm i t a r i s k ma n a g e me n t pl a n ( RM P) by t h e da t e s pe c i f i e d i n 40 C. F. R.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 14 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 § 68

. 10 an d s hal l c erti f y c o m p l i anc e wi t h t he r equi r ement s of P ar t 68 as par t of

t he ann ual comp l i anc e

ce r t i f i ca t i on a s r equ i r ed by 40 C. F. R. Par t 70 or 71. [ 40 C

. F. R

. 68]

3

. 1

. 8

. N o pe rs o n s hal l cause, s uf f er, al l o w o r perm i t any m anuf act uri ng pro cess or st o rage s t ruct ure generat i ng f ugi t i ve par t i cu l at e mat t er t o ope r at e t hat i s n ot e qu i pped wi t h a s y s t em, w h i ch ma y i n cl u de, bu t n ot be l i mi t ed t o, p roce ss eq ui p m ent d esi gn, c o nt rol eq ui p m ent d esi gn o r o p erat i o n a nd m ai nt enance p roce d ures , t o m i ni m i ze t he

em i ss i o ns o f

f ugi t i ve p art i cula te m at t er. T o m i ni m i ze m eans s uch sy st em s hal l be i nst al l ed , m ai nt ai ned and
op er at ed t o ens ur e t he l owes t f ug i t i ve part i cul at e mat t er emi s s i ons r eas onabl y ac hi eva bl e. [ 45C SR §7- 5. 1. and 45C SR 13, R 13- 2857, C ondi t i on 4. 1. 15. ]

3

. 1

. 9

. T he o wner or o p erat o r of a plant s hal l m ai nt ai n pa rt i cul at e m at t er contr o l o f t he p l ant prem i ses , and plant owned, l eas ed or c ont r ol l ed acc es s r oads, by pavi ng , appl i cat i on of as phal t , ch emi cal dus t s uppres s ant s or ot her

su itab le d u st c o n tro l m e a su re s. G o o d o p e ra ting p ra c tice s sh a ll b e im p le m e n te d a n d w h e n ne c e ssa ry p a rtic u la te
mat t er s uppres s ant s s hal l be appl i ed i n r el at i on t o s t ockpi l i ng and gen er al mat er i al han dl i ng t o m i nimi ze p a rtic u la te m a tter ge n e ra tio n a n d a tm o sp h e ric e n tra inm e n t. [4 5 C S R § 7 -5 .2 .]

3. 1. 10

. T he permi t t ee s hal l mai nt ai n on s i t e and op er at e a pr es s ur i zed par t i cul at e s uppres s ant s pray t r uck , as of t en as

ne ce ssary, t o m i nim i ze f ug i t i ve em i ssi o ns f

ro m p l an t ac ce ss ro ad s, l o t s, o r ac ce ss area s. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .1 1 .C .]

3. 1. 11. I mpl eme nt at i on of a Pre ven t at i ve M ai nt en anc e Progr am

a. T he p erm i t t ee shall m aintain a co m p uterize d sp are p arts i nv en t o ry t rac king syst em f or i nv ent ory , p urc ha ses,

s u ppl i er s a n d a v ai l abi l i t y of a l l c ompon en t s a n d ma t er i al s n ec es s ar y f or ope r at i on of

al l emi s s i on c on t r ol

s y s t ems at the f

aci l i t y an d t he permi t t ee' s ai r pol l ut i on cont r ol s pare par t s i nv ent ory s hal l be updat ed

m o n thly;

b. T he permi t t ee s hal l us e i t s b es t ef f ort s t o mai nt ai n ava i l abi l i t y o f al l co mp onent s an d m at er i al s i dent i f i ed i n t he p erm i t t ee' s ai r po l l ut i o n co nt rol spare p art s i nvent o ry a s b ei ng p rone t o fai l ure or other wi se r eq ui ri ng fre q u e n t re p la c e m e n t an d sh a ll p ro v id e m o n thly re p o rts to the S e c re ta ry;

c. T h e p e rmit t ee shal l t ake al l s t ep s necessar y t o i m p l em ent t he requir em ent s o f Sec t i o ns 3

. 1

. 1 0

. t hrough 3

. 1

. 1 3

. , and 5.1.4. t hrough 5

. 1

. 7

. o f thi s p erm i t , incl ud i ng t he ai r po l l ut i o n co nt rol spare p art s i nvent o ry and t he I ns pect i on and M ai nt ena nce P r ogr am s ubmi t t ed by t he permi t t ee as A pp endi x A of Co ns ent O r der

a g r e e me n t of

Ap r i l 16 , 19 93 , a c op y of w h i c h i s a t t a c h e d h e r e t o a s Ap pe n di x A. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .1 2 .]

3. 1. 12. G en er al O pe rat i ng Provi s i on. T h e p erm i t t ee s h al l i mpl eme n t a l l me as u r es n ec es s ar y , i n cl u di n g , bu t n ot l i m i t ed t o red uc i ng f

urn ac e p o w er inp u t l ev els and st o king o f f urn ac es, t o ab ate o r m i nim i ze , t o t he gre atest

ex t en t pr ac t i ca bl e an y f u g i t i v e or pr oce s s e mi s s i on s r el ea s ed or e mi t t ed as t h e r es u l t of t h e c ompl et e f

ai l u r e of
t he ai r p ol l ut i on co nt r ol eq ui pm ent ser vi ng a s our ce of f ug i t i ve or pr oces s emi s s i ons

. T hi s provi s i on appl i es f ol l owi n g t h e f

ai l u r e of a n y a i r pol l u t i on c on t r ol equ i pmen t , an d, s u ch m ea s u r es s h al l i n cl u de t h e ce s s at i on of

m at eri al t ap p i ng, crus hi ng, si zi ng, o r any o t her m anuf act uri ng, p roce ss i ng, o r hand l i ng, t o t he ext ent em i ss i o ns f r om s uch manu f

act ur i ng , proces s i ng , o r handl i ng eq ui pm ent i s d i r ect l y capt ur ed or cont r ol l ed by t he as s oci at ed ai r po l l ut i o n co nt rol eq ui p m ent exp eri enci ng f ai l ure. N o t wi t hst and i ng t he ab o ve, a f urnace, f o l l o wi ng t he f ai l ure of t hat f urnace' s ass o ci at ed ai r po l l ut i o n co nt rol eq ui p m ent , m ay b e t ap p ed onc e; t hereb y reducing t heTi t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 15 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 l evel o f m o l t en m at eri al in t he f urnace and p rotect i ng the i m m ed i at e heal t h a nd saf et y o f p l ant pe rs o nnel and

e q u ip m e n t.

T h i s pr ov i s i on does not l i mi t or wa i v e t h e pe r mi t t ee ' s ri g h t t o pu r s u e a v ar i an ce r equ es t pu r s u an t t o 45CSR§7- 1 0

. A ny de ci si o n b y th e S e cret ary i n regards t o s uch a vari ance req uest s hal l , f o r purpo ses of C o nsent Jud gem ent CO

- R7

- 9 5

- 1 3 : Ci v i l Ac t i o n 9 4

- C- 1 0 8 4 , be de em ed a f i nal a gency acti o n, a p p eal ab l e d i rect l y t o t he K anawha C o unt y C i rcui t C o urt pursuant t o W

. V a. R

. C

. p

. 8 1 (a)( 1 ). T he p erm i t te e s h a ll ab i d e b y t he ab o ve

re fer e n c e d p ro v isio n s p e n d ing re v ie w o f t h is m a tter b y the K a n a w h a C o u n ty C irc u it C o u rt. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .1 3 .]

3 .1 .1 3

. N o tw ithsta n d ing the p ro v isio n s o f S e c tio n 3 .1 .1 2 . o f t h is p e rm it, the p e rm itt e e m a y a c h ie v e c o m p lian c e w ith this p e rm it a n d a n y o the r a p p lica b le re q u ire m e n t thr o u g h sh u td o w n o f a so u rc e , gr o u p o f so u rc e s, o r th e fac ili ty. T he permi t t ee may r es t ar t an y s our ce, gr oup of s our ces , or f

aci l i t y s hu t do wn t o a chi eve comp l i anc e pr ovi ded
t hat pri or t o r es t ar t i ng , t he permi t t ee, t o t he ext ent appl i cabl e, com pl i es wi t h al l prec edi ng co m p l i anc e

m i l est o nes app l i c a b le to t he source, group of sources, or f aci l i t y , as t he case ma y be

. T o t he ext ent t hat t he
perm i t t e e a n d t h e DAQ c a n n ot a g r e e r e g a r di n g s h u t do w n , r e s t a r t i n g , a n d a pp l i c a bl e pr e c e di n g c om pl i anc e

m ilesto n e s, e ithe r p a rty m a y p e tit io n th e C o u rt fo r d isp u te re so lutio n in a c c o rd a n c e w ith S e c tio n 3 .1 .1 2 . o f t h is
p e rm it. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .1 4 .]

3. 1. 14. O p er a tion a l a n d w o rk p ra ctice sta n d a rd s: F u g i tive d u st so u rc es.

a. E ac h o w ne r o r o p era t o r o f an affe c te d fe rro m an ga ne se a nd si l i co m an ga ne se p ro d uc t i o n facil i t y m ust
p repa re, and at al l t i m es op erat e acco rding t o , a f ugi t i ve d u st c o nt rol p l an t hat de scr i b es i n de t ai l t he

m ea sure s t ha t wil l b e p ut i n p l ac e to co ntro l f u g itiv e d ust em i ssi o ns f ro m t he i nd i vid ua l f

ug i t i ve d ust

so u rc e s a t t h e fac ili ty.

b

. T he o wner or o p erat o r must s ub m it a co p y of t he f ugi t i ve d ust co nt rol p l an t o t he d esi gnat ed pe rmit t i ng aut ho ri t y no l at er t han N o vem b er 21 , 20 0 1

. T he requir em ent f o r t h e o w n e r or op erat o r t o op erat e t he fac ili ty ac c o rd ing to a w ritten fug iti v e d u st c o n tro l p la n is he re b y inc o rp o ra te d in the o p e ra ting p e rm it.

c. T he o w ne r o r o p era t o r m ay use ex i st i ng m an ua l s t ha t d esc ribe t he m ea sure s i n p l ac e to co ntro l f ug i t i ve d ust

s ou r ce s r equ i r ed as pa r t of a St at e i m p l emen t at i on pl an or ot h er f ede r al l y e n f

or ce abl e r equ i r eme n t f or part i cul at e mat t er t o s at i s f y t he r equi r ement s of

Sect i on 3. 1. 14

. a. above. [ 40 C FR §§ 63. 1654( a) ( 1) , ( 2) , ( 3) and 45C SR 34]

3. 1. 15. M a i n ten a n ce re q u i re m en ts.

a. T he o wner or o p erat o r of an af f ect ed s o urce must co m p l y wi t h t he requir em ent s o f 40 C FR §6 3

. 6 (e).

b. 1. T h e own er or ope r at or mu s t de v el op a n d i mpl eme n t a w r i t t en ma i n t en an ce pl an f or ea ch ai r pol l u t i on cont r ol devi ce as s oci at ed wi t h s ubmerg ed ar c f ur nac es , an d cr us hi ng an d s cr een i ng o pera t i ons s ubj ect
t o 40 C FR pa rt 63 , sub p art X X X

. T he o wner o r o p erat o r m ust ke ep the m ai nt enance p l an o n record

a n d a v a ilab le fo r th e A d m inistra to r' s ins p e c tio n fo r th e life o f th e a ir p o llutio n c o n tro l d e v ic e o r u n til
t h e af f ec t ed s ou r ce i s n o l on g er s u bj ec t t o t h e pr ov i s i on s of 40 CFR Par t 63.

2. T o s at i s f

y t he r equi r ement t o devel op mai nt ena nce pl ans , t he owner o r o pera t or m ay us e t he af f ect ed

s our ce' s standar d op er at i ng procedur es ( SO P ) manu al or ot her pl an, provi ded t he al t er nat i ve pl anTi t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 16 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 m eet s t he requir em ent s o f t hi s p aragraph and i s m ad e avai l ab l e f o r i nspecti o n when reque st ed by t he A d m i ni st rat o r.

c

. T h e p ro c e d u re s sp e c ifi e d in the m a inte n a n c e p la n m u st inc lud e a p re v e n tive m a inte n a n c e sc h e d u le tha t i s

co nsi st ent wi t h goo d ai r po l l ut i o n c o nt rol p ract i ces f o r m i ni m i zi ng e m i ss i o ns and , for bagho uses , ensur e tha t t h e re q u ire m e n ts sp e c ifi e d in S e c tio n 3 .2 .3 . o f t h is p e rm it a re m e t.

d. T he o wne r or oper at or mu s t per f or m mon t h l y i n s pec t i on s of t h e equ i pmen t t h at i s i mpor t an t t o t he perf ormanc e of

t he f ur nac e c apt ur e s y s t em. T hi s i ns pect i on mus t i ncl ude an exami nat i on o f t he phy s i cal

c o n d iti o n o f t h e e q u ip m e n t, su itab le fo r d e te c ting ho le s in d u c tw o rk o r h o o d s , flo w c o n stric tio n s in d uct wo rk due t o de nt s o r accum ul at ed dust , and op erat i o nal s t at us o f f l o w rat e c o n tro ller s (press ure

sens o rs , da m p ers , da m p er s wi t ches, et c. ). A ny de f i ci enci es must be record ed and pro p er maint enance and

r epa i r s pe r f

or med. [ 40 C FR § 63. 1655 and 45C SR 34]

3. 1. 16. C o m p l i a n ce d em o n stra tion w it h t h e o p er a tion a l a n d w o rk p ra ctice sta n d a rd s. F u g i t i ve d u st so u rce s.

Fa i l ure t o have a f

ugi t i ve d ust co nt rol p l an o r f ai l ure t o repo rt de vi at i o ns fro m th e plan and t ake necessar y

co rr ect i ve act i o n wo ul d b e a vi o l at i o n o f t he general d ut y t o ensur e t hat f ugi t i ve d ust s o urces are op erat ed and mai n t ai n ed i n a ma n n er c on s i s t en t w i t h g ood a i r pol l u t i on c on t r ol pr ac t i ce s f or mi n i mi zi n g e mi s s i on s pe r 40 C FR §6 3

. 6 (e)( 1 )( i ). [ 40 C FR § 63. 1656( e) ( 1) and 45C SR 34]



### 3. 2. Mo n it or in g R eq u ir em en ts

3 .2 .1

. T h e p e rm itt e e sh a ll c o n d u c t v isu a l e m issio n ( V E ) o b se rv a tio n s in a c c o rd a n c e w ith the m e tho d o lo g y se t f o rth i n 45 C SR 7A "C om pl i anc e T es t P r ocedur es f or 45C SR 7"

. Em i s s i ons f r om al l operat i ng bagh ous es s hal l be r ead

a t l e a st o n c e p e r sh ift d u rin g d a y li g h t ho u rs fo r a p e rio d o f at lea st six ( 6 ) m inu te s w h ile su c h so u rc e is i n oper at i on a n d v en t i n g t o the as s oci at ed bag h ou s e. T h i s r equ i r eme n t doe s n ot r epl ac e an y V E obs er v at i on

re q u ire m e n ts un d e r R e g u la ti o n 1 6 o r a n y o the r p e rm it re q u ire m e n ts. C o m p lian c e w ith this lim it sh a ll d em o nst rat e co m p l i ance wit h t he l ess s t ri ngent l i m i t at i o n of 4 0 C FR § 63

. 1 6 5 7 (a)( 1 ). [ C O

- R 7- 95- 13, C ondi t i on 7. b. 1. A

. , 40 C FR § 63. 1657( a) ( 1) and 45C SR 34]

3

. 2

. 2

. A l l V E ob ser vat i o n repo rt s shal l be co nd uct ed and co m p l et ed by cert i f i ed V E ob ser vers , and veri f i ed as t rue

a n d a c c u ra te , an d sh a ll c o n ta in su ff ic ie n t d o c u m e n ta ti o n to ve rify t h a t all V E o b se rv a tio n s w e re tak e n in

a c c o rd a n c e w ith 4 5 C S R 7 A

. T h e re a fter , th e se r e c o rd s sh a ll b e m a inta ine d o n fi le fo r five ye a rs a t t h e fac ili ty

as a p erm an en t rec o rd o f t he p erm i t t ee ' s V E o b serv ati o ns. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .3 .]

3. 2. 3. a. B a g h o u ses. T he o w ne r o r o p era t o r m ust co nd uc t t he f o l l o w i ng ac t i vit i es:

1

. D ai l y mo n i t o r i n g o f p r e s s u r e d r o p a c r o s s e a c h b a g h o u s e c e l l , o r a c r o s s t h e b a g h o u s e i f i t i s n ot
p o ss i b l e t o m o ni t o r each cel l i nd i vi d ual l y , t o ensur e t he p res sur e d rop i s wi t hi n t he no rma l op erat i ng range i d ent i f

i ed i n t he b agho use maint enance p l an. ( N o t e: A p p l i es t o crus hi ng and s creeni ng b a g h o u se s. S e e S e c tio n 4 .2 .2 .c . o f t h is p e rm it fo r fur n a c e b a g h o u se s re q u ire m e n ts.)

2

. W eekl y co nf

i rma t i o n t hat dust i s b ei ng remo ved f rom hop p ers t hrough vi sual ins p ect i o n, or eq ui val ent

m ea ns o f en suring the p ro p er func t i o ning o f rem o va l m ec ha nism s.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 17 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 3

. D ail y che ck o f

co m p resse d air sup p l y f o r p ulse-jet b ag ho use s.

4

. A n ap p rop ri at e m et ho d o l o gy f o r mo ni t o ri ng cl eani ng cy cl es t o ensur e p rop er op erat i o n.

5. M on t h l y c h ec k of ba g c l ea n i n g me ch ani sms f or pr oper f

u n ct i on i n g t h r ou g h v i s u al i n s pec t i on or eq uiva l en t m ea ns.

6

. Q uart erl y vi sual check o f b ag t ensi o n o n reverse air a nd s haker- t y p e b agho uses t o ensur e t hat t he b ags

ar e n ot k i n k ed ( k n ee d or ben t ) or l ay i n g on t h ei r s i des

. Su ch ch ec k s ar e n ot r equ i r ed f or s h ak er

- t y pe b ag ho use s usi ng self

- t en si o ning (sp ring l o ad ed ) d ev i ce s.

7. Q u ar t er l y c on f

i r mat i on of

t h e ph y s i ca l i n t eg r i t y of t h e bag h ou s e s t r u ct u r e t h r ou g h v i s u al i n s pec t i on

o f t he b ag ho use i nterio r f o r air l ea ks.

8

. Se m i annual i nspec t i o n of f ans f o r wear, m at eri al buil d up , and co rr o si o n t hrough vi sual i nspecti o n, vib rati o n d etec t o rs, o r eq uiva l en t m ea ns. [ 40 C FR § 63. 1657( a) ( 2) and 45C SR 34]

b

. A s p art o f

t he m aintena nc e p l an req uired b y Se cti o n 3 .1.1 5 .b. o f t his pe rm i t , t he o w ne r o r o p era t o r m ust d e v e lo p a n d im p le m e n t c o rr e c tive a c tio n p ro c e d u re s to b e fo llo w e d in the c a se o f t h e o b se rv a tio n o f visib le

em i ss i o ns f

rom t he b agho use, or t he i nd i cat i o n thr o ugh the p eri o d i c b agho use s y st em i nspecti o ns t hat t he

s y s t em i s not operat i ng proper l y

. T he owner or op er at or mus t i ni t i at e c orr ect i ve act i on as s oo n a s pr a c t i c a bl e a f

t e r t h e oc c u r r e n c e of

t h e ob s e r v a t i on or e v e n t i n di c a t i n g a pr ob l e m. [ 40 C FR § 63. 1657( a) ( 4) and 45C SR 34]

c. T he co rr ect i ve act i o n plan i n Sec t i o n 3.2.3. b

. o f t hi s p erm i t m ust i ncl ud e p roce d ures us ed t o de t erm i ne t he

ca use o f a d ev i ati o n o r o t he r i nd i ca t i o ns o f p ro b le m s as we l l as ac t i o ns to m i nim i ze em i ssi o ns. T he se act i o ns m ay i ncl ud e t he f o l l o wi ng:

1. I ns pect i ng t he baghous e f or a i r l eak s , t orn or broken bags or f i l t er m edi a, o r any ot her condi t i on t hat

m ay ca use an i nc rea se in em i ssi o ns.

2. Seal i ng of

f def ect i ve bags or f

i l t er medi a.

3. R epl aci ng def

ect i ve bags or f

i l t er medi a, or ot her wi s e r epai r i ng t he cont r ol devi ce.

4

. S e a ling o ff

a d e fec tive b a g h o u se c o m p a rtm e n t.

5

. S hu t t i ng d o w n the p ro ce ss p ro d uc i ng t he p arti cu l ate m att er e m i ssi o ns. [ 40 C FR § 63. 1657( a) ( 5) and 45C SR 34]

d

. F a ilure to m o n ito r o r failu re to ta k e c o rr e c tive a c tio n u n d e r the r e q u ire m e n ts o f S e c tio n 3 .2 .3 . o f t h is p e rm it

wou l d be a v i ol at i on of t h e g en er al dut y t o oper at e i n a ma n n er c on s i s t en t w i t h g ood a i r pol l u t i on c on t r ol
p ract i ces t hat m i ni m i zes emis si o ns p er 60 C FR §6 3

. 6 (e)( 1 )( i ). [ 40 C FR § 63. 1657( a) ( 6) and 45C SR 34]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 18 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 3. 3. T es ti n g R eq u ir em en ts

3. 3. 1. S ta c k t e st in g . A s p e r p ro v isio n s se t f o rth in this p e rm it o r a s o the rw ise re q u ire d b y the S e c re ta ry, in

acc ordanc e wi t h t he W es t V i r gi ni a Co de, un derl y i ng r egu l at i ons , per mi t s a n d o r der s , t he permi t t ee s hal l conduc t
t es t ( s ) t o det er mi ne comp l i anc e wi t h t he emi s s i on l i mi t at i ons set f ort h i n t hi s per mi t an d/ or e s t abl i s hed or s et f o rth i n un d erlyi ng d o cu m en t s. T he S ec retary, o r his du l y autho rized rep rese ntati ve , m ay at his o p t i o n w i t ne ss

o r c o n d u c t suc h tes t(s) . S h o u ld the S e c re ta ry e x e rc ise his o p tio n to c o n d u c t suc h t e s t( s ) , th e o p e ra to r sh a ll
p rovide al l necess ary s am p l i ng co nnect i o ns and s am p l i ng po rt s t o be located i n such m anner as t he Se cret ary

m ay requir e, po wer f

o r t est eq ui p m ent and t he requir ed s af et y eq ui p m en t, su c h a s sc af f o l d i ng, rai l i ngs and l adders , t o com pl y wi t h gen er al l y accept ed good saf et y pra ct i ces

. Such t es t s s hal l be conduc t ed i n a ccor dance wi t h t he m et ho d s and pro ced ures s et fort h in t hi s p erm i t o r as o t herwi se ap p roved o r spec i f i ed b y t he Se cret ary i n acco rdanc e wi t h t he f o l l o wi ng:

a. T he Se cret ary m ay o n a s o urce- spe ci f i c b asi s ap p rove o r s p eci f y ad d i t i o nal t est i ng or al t ernat i ve t est i ng t o t he t est m et ho d s specif i ed i n t he p erm i t f

o r dem o nst rat i ng co m p l i ance wit h 4 0 C

. F.R

. P art s 6 0 , 6 1 , and 63 , i f appl i cabl e, i n a ccor dance wi t h t he Secr et ar y ’ s d el ega t ed aut hor i t y an d any es t abl i s hed e qui val enc y det er mi nat i on met hods whi ch ar e a pp l i cabl e.

b

. T he Se cret ary m ay o n a s o urce- specif i c b asi s a p p rove o r s p eci f y ad d i t i o nal t est i ng or al t ernat i ve t est i ng to the tes t m e tho d s s p e c if ie d in the p e rm it fo r d e m o n stra ting c o m p lian c e w ith a p p lica b le re q u ire m e n ts

w hich d o no t i nv o l ve f ed era l d eleg ati o n. In sp ec i f yi ng o r ap p ro vin g s u c h a l t ern ati ve t esti ng t o t he t est
met hods, t he Secr et ar y , t o t he ext ent po s s i bl e, s hal l ut i l i ze t he s ame equi val enc y cr i t er i a as woul d be us ed in a p p ro v ing su c h c h a n g e s u n d e r S e c tio n 3 .3 .1 .a . o f t h is p e rm it.

c. A l l p eri o d i c t est s t o d et erm i ne m ass em i ss i o n l i m i t s f rom or ai r po l l ut ant co ncent rat i o ns i n dis charge st acks

an d such o t he r t ests as sp ec i f i ed i n thi s p erm i t shall b e c o nd uc te d i n a cc o rd an ce wit h a n a p p ro ve d t est
p ro t o co l

. U nless p rev i o usly ap p ro ve d , suc h p ro t o co l s shall b e sub m i t t ed to the S ec retary i n w rit i ng at l ea st
t hi rt y (30 ) days pri o r t o any t est i ng and s hal l co nt ai n t he i nf o rma t i o n s et fort h by t he Se cret ary

. In ad d i t i o n, t he permi t t ee s hal l not i f y t he Secr et ar y at l eas t f i f t een ( 15 ) day s pri or t o any t es t i ng s o t he Secr et ar y may have t he o p p o rt uni t y t o ob ser ve such t est s. T hi s no t i f i cat i o n shal l incl ud e t he act ual da t e and t i m e d uri ng wh i ch t h e t es t w i l l be c on du ct ed an d, i f a ppr opr i at e, v er i f

i ca t i on t h at t h e t es t s w i l l f u l l y c on f

or m t o a

re fer e n c e d p ro to c o l p re v io u sly a p p ro v e d b y the S e c re ta ry. [W V C o de § 2 2 -5-4 (a)(15 )]

3. 3. 2. P er fo rm a n ce testing , test m eth o d s, a n d co m p l i a n ce d em o n stra tion s.

a. Al l pe r f

or man ce t es t s mu s t be c on du ct ed ac cor di n g t o t h e r equ i r eme n t s i n 40 CFR §63. 7.

b

. E ac h p erfo rm an ce t est m ust co nsist o f t hre e sep ara t e and co m p l ete runs using the a p p l i ca b l e test m etho d s.

c. E ac h run m ust be co nd uc t ed und er c o nd i t i o ns that are re p rese ntati ve o f no rm al p ro ce ss o p era t i o ns.

d. Per f or man ce t es t s c on du ct ed on a i r pol l ut i o n c on t r ol de v i ce s s er v i n g s u bmer g ed ar c f u r n ac es mu s t be

c o n d u c te d su c h tha t a t le a st o n e tap p ing p e rio d , o r a t l e a st 2 0 m inu te s o f a ta p p ing p e rio d , w h ic h e v e r is l ess , i s i ncl ud ed i n a t l east t wo of t he t hree runs

. T he samp l i ng t i m e f o r each r un m ust be at l east as l o ng as three t i m es the a ve rag e tap p i ng p erio d o f t he t ested f

urn ac e, b ut no l ess than 6 0 m i nu t es.Ti t l e V Ope r at i n g Pe r mi t R30

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- 2007 ( AA01 S M 01 ) Pag e 19 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 e

. T h e sa m p le vo lum e fo r e a c h ru n m u st b e a t l e a st 3 0 d sc f. [ 40 C FR § 63. 1656( a) and 45C SR 34]

3. 3. 3. T est m eth o d s. T he f o l l o wi n g te st m e tho d s i n 40 C FR pa rt 60 , A p p end i x A m ust be us ed t o de t erm i ne

co m p l i an ce wit h the e m i ssi o n stand ard s.

a. M etho d 1 t o select t he sam p l i ng p o rt l o ca t i o n a nd t he num b er o f t rav erse p o i nts.

b

. M etho d 2 t o d eterm i ne t he vo l um etri c fl o w rate o f t he st ac k ga s.

c. M etho d 3 t o d eterm i ne t he d ry m o l ec ular w eigh t o f t he st ac k ga s.

d

. M etho d 4 t o d eterm i ne t he m o i st ure co nten t o f t he st ac k ga s.

e. M et hod 5 t o det er mi ne t he part i cul at e mat t er conc ent r at i on of t he s t ack gas f or neg at i ve pres s ur e bag hous es

an d p o si t i ve p ressu re b ag ho use s wit h stack s.

f

. M et h od 5D t o de t er mi n e par t i cu l at e mat t er c on ce n t rat i on a n d v ol u met r i c f l ow r at e of

t h e s t ac k g as f

or p o si t i ve p ressu re b ag ho use s wit ho ut st ac ks.

g

. M e tho d 9 to d e te rm ine o p a c ity.

h

. T h e own er or ope r at or ma y u s e equ i v al en t a l t er n a t i v e m e a s u r e men t me t h ods a ppr ov ed by t h e Admi n i s t r at or f o l l o wi ng t he p roce d ures de scr i b ed i n 40 C FR §6 3

. 7 (f ). [ 40 C FR § 63. 1656( b) and 45C SR 34]



### 3. 4. R ec or d k ee p in g R eq u ir em en ts

3. 4. 1. M oni t ori ng i nf ormat i on. T he p erm i t t ee shal l keep record s o f m o ni t o ri ng i nfo rm a tion t hat i ncl ud e t he f o l l o wi ng:

a. T he d ate, p l ac e a s d efi ne d i n thi s p erm i t , an d t i m e o f sam p l i ng o r m ea sure m en t s;

b. T h e dat e( s ) a n al y s es w er e per f or med;

c. T he co m p an y or e nti t y t ha t p erfo rm ed t he an alyses;

d. T h e an al y t i ca l t ec h n i qu es or me t h ods u s ed;

e. T he res ul t s o f

t he anal y ses ; and

f. T h e o p e ra ting c o n d iti o n s e x isting a t t h e ti m e o f sam p ling o r m e a su re m e n t. [ 4 5 CS R§ 3 0

- 5

. 1

. c . 2

. A. and 45C SR 13, R 13- 2857, C ondi t i on 4. 3. 1. ]

3. 4. 2. R ete n tion o f re co rd s. T he p erm i t t e e s h a ll re ta in r eco rds of al l requi red m o ni t o ri ng da t a and s up p o rt info rm a tio n fo r a p e rio d o f at lea st fi v e (5 ) ye a rs fro m the d a te o f m o n ito rin g sa m p le , m e a su re m e n t, re p o r t,
ap p l i cat i o n, or reco rd creat i o n da t e. Sup p o rt inf o rma t i o n i ncl ud es al l cal i b rat i o n and m ai nt enance reco rds and al l ori gi nal s t r i p- cha r t r ecor di ng s f or c ont i nu ous mo ni t ori ng i ns t r ument at i on, an d cop i es of al l r eport s r equi r edTi t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 20 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 b y t he p erm i t

. W h e re a p p ro p riat e, record s m ay b e m ai nt ai ned i n co m p ut eri zed f o rm i n l i eu o f

t he ab o ve

rec o rd s. [4 5 C S R § 3 0 -5 .1 .c .2 .B .]

3. 4. 3. O d o r s. For t h e pu r pos es of 45CSR4, t h e per mi t t ee s h al l ma i n t ai n a r ec or d of a l l odor c ompl ai n t s r ec ei v ed,
any i nvest i gat i o n pe rf

o rme d i n res p o nse t o s uch a co m p l ai nt , and any res p o nsi ve act i o ns t aken. [4 5 C S R § 3 0 -5 .1 .c . S ta te -E n fo r c e a b le o n ly .]

3. 4. 4. T he permi t t ee s hal l r ecor d on a dai l y bas i s t he hour s of operat i on an d gal l ons of wat er or ot her mat er i al s us ed i n op erat i o n of p res sur i zed pa rt i cul at e supp res sant t ruck. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .b .2 .B .]

3. 4. 5. a. G en er a l re co rd ke ep i n g re q u i re m en ts.

1

. T h e o w n e r o r o p e ra to r o f a fe rr o m a n g a n e se a n d sili c o m a n g a n e se p ro d u c tio n fa c ili ty m u st c o m p ly with al l of t h e r ec or dk ee pi n g r equ i r eme n t s u n der 40 CFR §63. 10.

2. As r equ i r ed by 40 CFR §63. 10( b) ( 2) , t h e own er or ope r at or mu s t ma i n t ai n re cor ds f or 5 y ea r s f

r om the d a te o f ea c h re c o rd o f:

i

. T he o cc urre nc e a nd d ura t i o n o f e ac h start up , shutd o w n, o r m alf un cti o n o f

o p era t i o n (i. e., p ro ce ss eq ui p m ent and co nt rol d evi ces);

ii. T h e o c c u rr e n c e a n d d u ra tio n o f e a c h m a lfun c tio n o f the so u rc e o r air p o llutio n c o n tro l eq u ip m e n t;

iii

. A ll m a inte n a n c e p e rfo rm e d o n the a ir p o llutio n c o n tro l eq u ip m e n t;

i v. A ct i o ns t aken d uri ng pe ri o d s o f st art up , shut d o wn, a nd m al f unct i o n (i ncl ud i ng co rr ect i ve act i o ns t o re s t ore mal f

un ct i oni ng proces s an d ai r pol l ut i on cont r ol equi pm ent t o i t s normal or us ual

man n er of

ope r at i on ) w h en s u ch ac t i on s ar e di f f er en t f r om t h e pr oce du r es s pec i f i ed i n t h e s t ar t u p, shut d o wn, and m al f

unct i o n plan;

v. A l l info rm a ti o n necess ary t o de m o nst rat e co nf o rma nce wi t h t he st art up , s hut d o wn, and mal f u n ct i on pl an w h en a l l a ct i on s t ak en du r i n g pe r i ods of s t ar t up , shut down , a n d ma l f u n ct i on (in c lud ing c o rr e c tive a c tio n s) a re c o n sist e n t w ith the p ro c e d u re s sp e c ifi e d in su c h p la n . T h is i nf o rma t i o n can b e reco rded i n a checkl i st or si m i l ar f o rm (see 40 C FR §6 3

. 1 0 (b)(2)(v) );

vi

. A l l requi red mea sur em ent s need ed t o d em o nst rat e co m p l i ance wi t h t he st and ard and t o s up p o rt d ata that t he so urc e is req u ir e d t o rep o rt, i nc l ud i ng , b ut no t l i m i t ed t o , p erfo rm an ce t est

meas ur ement s ( i ncl udi ng i ni t i al and any su bse quent per f ormanc e t es t s ) an d m eas ur ement s as may b e n ec essa ry t o d eterm i ne t he co nd i t i o ns o f t he i nit i al t est o r sub seq ue nt t ests;

vi i

. A l l result s o f

i nit i al o r sub seq ue nt p erfo rm an ce t ests;

v iii

. If the o w n e r o r o p e ra to r h a s b e e n g ra n te d a w a ive r f ro m re c o rd k e e p ing o r re p o rting re q u ire m e n ts und er 40 C FR § 6 3 .1 0 (f ), any i nf

o rma t i o n de m o nst rat i ng whet her a s o urce i s m eet i ng t he
req uirem en t s f

o r a w aive r o f

rec o rd ke ep i ng o r rep o rti ng req uirem en t s;Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 21 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 i x

. I f t h e own er or oper at or ha s bee n gr an t ed a wai v er f r om t h e i n i t i al pe r f

or man ce t es t u n der 40 CFR § 6 3 .7 (h ), a c o p y o f t h e full re q u e st a n d the A d m inistra to r' s a p p ro v a l o r d isa p p ro v a l;

x. A l l document at i on s uppo r t i ng i ni t i al not i f i cat i ons an d not i f

i cat i ons of

comp l i anc e s t at us r equi r ed b y 40 C FR §6 3

. 9 ; and

xi

. A s requir ed by 40 C FR §6 3

. 1 0 (b)(3), recor d s o f any app l i cab i l i t y de t erm i nat i o n, i ncl ud i ng sup p o rti ng an alyses. [ 40 C FR § 63. 1660( a) and 45C SR 34]

b

. S p ec i fic re co rd ke ep i n g re q u i re m en ts.

1. I n a ddi t i on t o t h e general records r equ i r ed by Se ct i on 3. 4. 5. a. of t h i s pe r mi t , t h e own er or ope r at or

m u st m a inta in r e c o rd s fo r 5 ye a rs fro m the d a te o f ea c h re c o rd o f:

i

. R eco rds of

m anuf act urer cert i f

i cat i o n t hat m o ni t o ri n g d e v ic e s are accurat e t o wi t hi n 5 p ercent (unl ess other wi se s p eci f i ed i n 40 C FR p art 6 3 , sub p art X X X ) and o f c al i b rat i o ns p erf

o rme d at t he

m anuf ac tur er' s reco m m end ed f reque ncy, or at a f

reque ncy co nsi st ent wi t h goo d engi neeri ng p rac t i ce , o r as ex p erien ce d i ctates.

i i

. C op y of

t he wr i t t en mai nt ena nce pl an f or e ach ai r pol l ut i on cont r ol devi ce.

i i i

. C o p y of t he f

ugi t i ve d ust co nt rol p l an.

i v. R eco rds of

each m ai nt enance ins p ect i o n and repair , repl acem ent , or o t her correct i ve act i o n. [ 40 C FR §§ 63. 1660( b) ( 1) ( i i ) , ( v) , ( vi ) , ( vi i ) and 45C SR 34]

2

. A l l record s f

o r t he m o st recent 2 years of o p erat i o n m ust be m ai nt ai ned on si t e. R eco rds f o r t he
prev i ous 3 y ear s may be mai nt ai ned of f s i t e. [ 40 C FR § 63. 1660( b) ( 2) and 45C SR 34]



### 3. 5. R ep or ti n g R eq u ir em en ts

3. 5. 1. R e sp o n sib le o ff ic ia l. Any appl i ca t i on f or m, r epor t , or c ompl i an ce c er t i f i ca t i on r equ i r ed by t h i s pe r mi t t o be

su b m itt e d to the D A Q a n d /o r U S E P A sh a ll c o n ta in a c e rtifi c a ti o n b y t h e re sp o n sib le o ff ic ia l t h a t state s tha t, b ased o n i nf

o rm a tio n a nd be l i ef

f o rme d af

t er r easona b l e i nq ui ry , t he st at em ent s and i nf o rma t i o n i n t he do cumen t ar e t r ue, ac cur at e a nd comp l et e. [4 5 C S R § 3 0 -4 .4

. and 5 .1 .c .3 .D .]

3

. 5

. 2

. A per m i t t e e m a y r e q u e s t c o n f i d e n t i a l t r e a t m e n t f

o r t h e s u b m i s s i o n o f

r e p o r t i n g r e q u i r e d u n d e r 4 5CSR§30- 5. 1. c. 3. pu r s u an t t o t h e l i mi t at i on s a n d pr oce du r es of W

. V a. Code § 22- 5- 10 a n d 45CSR31. [4 5 C S R § 3 0 -5 .1 .c .3 .E .]

3

. 5

. 3

. A l l noti ces, req uest s, d em and s, sub m i ss i o ns and o t her co m m uni cat i o ns requir ed o r p erm i t t ed to b e m ad e t o t he

Secr et ar y of

D E P an d/ or U SE P A s hal l be mad e i n wr i t i ng and s hal l be deemed t o hav e been dul y gi ven wh en del i v er ed by h an d, ma i l ed f i r s t c l as s , or by pri v at e c ar r i er wi t h pos t ag e pr epa i d t o t h e addr es s ( es ) s et f or t h be l ow or t o s uch ot her per s on or addres s as t he Secr et ar y of t he D epar t ment of

E nv i r onment al P r ot ect i on may des i gn at e:Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 22 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### If to the DAQ: If to the US EPA:

D i r ec t or W VDEP D ivisio n o f A ir Q u a lit y 601 57t h St r ee t SE Cha r l es t on , W V 25304 Phon e: 304/ 926- 0475 FAX : 304/ 926- 0478 As s oci at e D i r ec t or O f f i ce of E nf orce ment an d P er mi t s Revi ew ( 3AP 12) U

. S. E nv i r onment al P r ot ect i on Agenc y R egi o n II I 16 50 Arch St r eet Phi l ade l ph i a, PA 19103- 2029

3. 5. 4. C erti fi ed em i ss i o ns st a teme nt. T he permi t t ee s hal l s ubmi t a c er t i f i ed emi s s i ons s t at ement an d pay f ees on an

a n n u a l b a sis in a c c o rd a n c e w ith the su b m itt a l re q u ire m e n ts o f t h e D ivisio n o f A ir Q u a lit y. [4 5 C S R § 3 0 -8 .]

3. 5. 5. C ompl i anc e certi f i cat i on. T he p erm i t t ee shal l cert i f y co m p l i ance wit h t he co nd i t i o ns o f t hi s p erm i t on t he f orms provi ded b y t he D A Q

. I n addi t i on t o t he ann ual comp l i anc e c er t i f i cat i on, t he permi t t ee may be r equi r ed
t o s u bmi t c er t i f

i ca t i on s mor e f

r equ en t l y u n der a n a ppl i ca bl e r equ i r eme n t of t h i s pe r mi t

. T h e an n u al c er t i f i ca t i on

s hal l be s ubmi t t ed t o t he D A Q and U SE P A on or bef ore M ar ch 15 of eac h y ear , an d s hal l ce r t i f y comp l i anc e f or t h e per i od e n di n g D ec embe r 31. T h e per mi t t ee s h al l ma i n t ai n a c opy of t h e ce r t i f

i ca t i on on s i t e f

or f i v e ( 5)
y ears f rom s ub m i t t al of t he cert i f i cat i o n. [4 5 C S R § 3 0 -5 .3 .e .]

3. 5. 6. S em i -a n n u a l m o n i to rin g re p o rts. T he p erm i t t ee shal l s ub m i t repo rt s o f any requi red m o ni t o ri ng on o r bef o re Se pt embe r 15 f

or t h e r epor t i n g pe r i od J an u ar y 1 t o J u n e 30 a n d on or be f or e M ar ch 15 f

or t h e r epor t i n g pe r i od Jul y 1 t o D ece mb er 31

. A l l i ns t anc es of devi at i on f

r om per mi t r equi r ement s mus t be cl ear l y i dent i f i ed i n s uch

r epor t s

. Al l r equ i r ed r epor t s mu s t be c er t i f i ed by a r es pon s i bl e of f i ci al c on s i s t en t w i t h 45CSR§30- 4. 4. [4 5 C S R § 3 0 -5 .1 .c .3 .A .]

3. 5. 7. E m er g en cies. F o r re p o rting e m e rg e n c y situa tio n s, re fer to S e c tio n 2 .1 7 o f t h is p e rm it.

3. 5. 8. D ev i a tion s.

a. I n a dd i t i on t o m oni t ori ng r eport s r equi r ed by t hi s permi t , t he permi t t ee s hal l promp t l y s ubmi t s uppl ement al
repo rt s and noti ces i n acco rdanc e wi t h t he f o l l o wi ng:

1. Any de v i at i on r es u l t i n g f r om a n emer g en cy or u ps et c on di t i on , a s de f i n ed i n 45CSR§30- 5. 7. , s h al l be

r eport ed by t el ephone or t el ef ax wi t hi n one ( 1) w ork i ng d ay o f the d ate on whi ch t he permi t t ee becom es awa r e of

t he devi at i on, i f t he permi t t ee des i r es t o as s er t t he af f i r mat i ve def

ens e i n a ccor dance wi t h 45CSR§30- 5. 7. A w r i t t en r epor t of s u ch de v i at i on , w h i ch s h al l i n cl u de t he pr obabl e ca u s e of such devi at i o ns, and a ny co rr ect i ve act i o ns o r prevent at i ve m easures t aken, s hal l be s ub m i t t ed and
cert i f i ed by a r espo nsi b l e o f f i ci al wi t hi n t en (10 ) days of t he d evi at i o n.

2

. A ny de vi at i o n t hat po ses a n im m i nent and s ub st ant i al da nger t o pub l i c heal t h, s af et y , or t he envi ronm ent s hal l be repo rt ed t o t he Se cret ary i m m ed i at el y by t el ep ho ne o r t el ef ax. A wri t t en repo rt

o f such d evi at i o n, w hi ch shal l incl ud e t he p rob ab l e cause of s uch d evi at i o n, and any co rr ect i ve act i o ns

or pr ev en t at i v e mea s u r es t ak en , s h al l be s u bmi t t ed by t h e r es pon s i bl e of f i ci al wi t h i n t en ( 10) da y s of
t he d evi at i o n.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 23 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 3

. D evi at i o ns f

o r whi ch m o re f

reque nt repo rt i ng i s requir ed unde r t hi s p e rm it shal l be repo rt ed on t he

m o re freq ue nt b asis.

4

. A l l repo rt s o f

d evi at i o ns shal l identi f y the p rob ab l e cause o f the deviat i o n and any co rr ect i ve act i o ns

o r prevent at i ve m easures t aken.

[4 5 C S R § 3 0 -5 .1 .c .3 .C .]

b

. T h e p e rm itt e e sh a ll, in t h e re p o rting o f d e v ia tio n s fro m p e rm it re q u ire m e n ts, i n c lud ing tho se a ttrib u ta b le
to u p set co nd i t i o ns as def i ned i n t hi s p erm i t , repo rt t he p rob ab l e cause of s uch d evi at i o ns and any

c o rr e c tive a c tio n s o r p re v e n tive m e a su re s ta k e n in a c c o rd a n c e w ith a n y ru le s o f t h e S e c re ta ry.

[4 5 C S R § 3 0 -5 .1 .c .3 .B .]

3. 5. 9. N ew a p p l i ca b l e r eq u i re m en ts. If an y a p p lica b le re q u ire m e n t i s p ro m u lga te d d u rin g the ter m o f t h is p e rm it, the p e rm itt e e w ill m e e t su c h re q u ire m e n ts o n a ti m e ly b a sis, o r in a c c o rd a n c e w ith a m o re d e ta iled sc h e d u le if

re q u ire d b y the a p p lica b le re q u ire m e n t. [4 5 C S R § 3 0 -4 .3 .h .1 .B .]

3 .5 .1 0

. T h e p e rm itt e e s h a ll m a inta in a ll V E o b se rv a tio n re c o rd s o n site fo r a p e rio d o f at lea st fi v e ye a rs a n d sh a ll
p rovide t o t he D i rect o r on a m o nt hl y ba si s a co p y of al l vi si b l e em i ss i o ns o b se rv at i o ns cert i f i ed by pl ant

m anagem ent t o be an accurat e and t rue r ep o rt f o r t he p revi o us m o nt h. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .1 .C .]

3 .5 .1 1

. F o r a n y failur e o f air p o llutio n c o n tro l e q u ip m e n t su b je c t to the p ro v isio n s in S e c tio n 3 .1 .1 2 . o f t h is p e rm it, w ith a d urat i o n i n excess o f t wo (2) ho urs , t he p erm i t t ee i s requir ed t o : noti f y t he D i vi si o n of A i r Q ual i t y regardi ng t he f ail ure o f air p o l l uti o n c o ntro l eq uip m en t wit hin t w en t y- f o ur (2 4 ) h o urs, e xc l ud i ng w ee ke nd s a nd ho l i d ays, by t el eph on e; an d re cor d t h e da t e, t i me, an d dur at i on of t h e f ai l u r e of a i r pol l u t i on c on t r ol e qu i pmen t , t h e s t eps t aken t o de t erm i ne t he cause of t he f ai l ure of ai r po l l ut i o n co nt rol eq ui p m ent , and the st ep s t aken b y t he
p e rm itt e e to m inim iz e e m issio n s a n d the ir im p a c t. T h e p e rm itt e e is re q u ire d to su m m a riz e this info rm a tio n in a wri t t en repo rt t o be s ub m i t t e d w ithin fo u rte e n (14 ) days t o t he D i rect o r, D i vi si o n of A i r Q ual i t y

. T he
p erm i t t ee shall retain a c o p y of t his no t i ce l ett er in i t s f i l es for a p erio d o f

f i ve (5 ) years. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .7 .]

3

. 5

. 1 2

. Any r e p o r t s r e q u i r e d u n d e r t h e p r o v i s i o n s o f S e c t i o n 3

. 5

. 1 0

. o f t h i s p e r m i t s h a l l b e p r o v i d e d t o t h e D i r ec t or wi t hi n t hi rt y (30 ) days of t he end of t he m o nt h. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .8 .]

3

. 5

. 1 3

. A s requir ed by 40 C FR § 6 3

. 9 (b), unles s o t herwi se spec i f i ed , the owne r or op erat o r must s ub m i t t he f o l l o wi ng wri t t en no t i f

i cat i o ns t o t he A d m i ni st rat o r:

a. A s requir ed by 4 0 C FR § 6 3

. 9 (b)(2), the o wner o r o p erat o r o f a n a f f ect ed so urce t hat has an i ni t i al s t art up b ef o re t he ef

f ec t i v e dat e of

t h e s t an dar d mu s t n ot i f y t h e Admi n i s t r at or t h at t h e s ou r ce i s s u bj ec t t o t he

r equi r ement s of t he s t andar d. T he not i f i cat i on mus t be s ubmi t t ed no l at er t han 120 ca l endar day s af t er M ay 2 0 , 1 9 9 9 (o r w ithin 1 2 0 c a le n d a r d a ys a fter th e s o u rc e b e c o m e s su b je c t t o this sta n d a rd ) a n d m u st c o n ta in
t he i nf o rma t i o n s p eci f

i ed i n 40 C FR §6 3

. 9 (b)(2)(i ) t hrough (b)(2 )( v).Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 24 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 b. As r equ i r ed by 40 CFR §63. 9( b) ( 5) , t h e own er or ope r at or w h o, af t er t h e e f f ec t i v e da t e of

t h i s s t an dar d, i n t en d s t o c on s t r u ct a n ew a f f ec t ed s ou r ce or r ec on s t r u ct a n a f f ec t ed s ou r ce s u bj ec t t o t h i s s t an dar d, or

reco nst ruct a s o urce s uch t hat i t be co m es an af f ect ed s o urce s ub ject t o t his s ta n d a rd , m ust noti f y t he A d m i ni st rat o r, i n wri t i ng, of t he i nt end ed co nst ruct i o n or reco nst ruct i o n. [ 40 C FR §§ 63. 1658( a) ( 1) , ( 2) , ( 5) and 45C SR 34]

3. 5. 14. N o tifi ca tion o f co m p l i a n ce sta tu s. T h e own er or oper at or of a n a f f ec t ed s ou r ce mu s t s u bmi t a n ot i f i ca t i on of

co m p l i ance st at us as requir ed b y 4 0 C FR § 6 3

. 9 (h)

. T he no t i f i cat i o n m ust b e sent i n acco rdanc e wi t h Sec t i o ns 3 .5 .6 . an d 3 .5 .1 5 .a .1 . o f t h is p e rm it. [ 40 C FR § 63. 1658( f

) and 45C SR 34]

3. 5. 15

. a. G e n e r a l r ep o rtin g re q u i re m en ts. T he owner or op er at or of a f er r om ang ane s e a nd s i l i com ang anese pr od u c t i on f

a c i l i t y mu s t c om pl y w i t h a l l of t h e r e po r t i n g r e qu i r e me n t s u n de r 40 CFR §6 3. 10 of s u bp a r t A,

u n l e s s o t h e r w i s e s p e c i f i e d i n 4 0 C F R p a r t 6 3 , s u b p a r t XXX.

1

. F re q u en cy o f re p o rts. A s p ro v id e d b y 4 0 C F R § 6 3 .1 0 (a )( 5 ), if the o w n e r o r o p e ra to r is re q u ire d to

s ubmi t per i od i c r eport s t o a St at e on an es t abl i s hed t i me l i ne, he or s he may ch ang e t he dat es by wh i ch
per i odi c r epor t s s u bmi t t ed u n der t h i s par t ma y be s u bmi t t ed ( wi t h ou t c h an g i n g t h e f r equ en cy of

r epor t i n g ) t o be c on s i s t en t w i t h t h e St at e' s s ch edu l e b y m u t u al a g r ee men t be t we en t h e own er or op er at or a nd t he St at e. T hi s p r ovi s i on m ay b e app l i ed at an y poi nt af t er t he s our ce' s comp l i anc e dat e.

2

. R ep o rtin g re su l ts o f p er fo rm a n ce tests. As re qu i r ed by 40 CFR §63. 10( d) ( 2) , t h e own er or ope r at or of a n a f f ec t ed s ou r ce mu s t r epor t t h e r es u l t s of t h e i n i t i al per f

or man ce t es t as pa r t of

t h e n ot i f i ca t i on

o f co m p lian c e sta tus re q u ire d in S e c tio n 3 .5 .1 4 . o f t h is p e rm it.

3

. P er i o d i c sta rtu p , sh u td o w n , a n d m a l fu n ctio n re p o rts.

i

. As r equ i r ed by 40 CFR §63. 10( d) ( 5) ( i ) , i f a ct i on s t ak en by a n ow n er or ope r at or du r i n g a s t ar t u p, shut d o wn, or m al f

unct i o n of an af

f ect ed s o urce (i ncl ud i ng a ct i o ns t aken t o co rr ect a m al f unct i o n)

are co nsi st ent wi t h the p roce d ures sp eci f i ed in t he st art up , shut d o wn, a nd m al f unct i o n plan, t he

owner or op er at or m us t st at e su ch i nf ormat i on i n a s emi ann ual r eport

. T he r eport , t o be cer t i f i ed b y the o w n e r o r o p e ra to r o r o the r re sp o n sib le o ff ic ia l, m u st b e su b m itt e d se m ia n n u a lly in

acco rdanc e wi t h Sec t i o n 3.5.6. of t hi s p erm i t ; and

i i

. Any t i m e an a ct i on t ak en by a n ow n er or ope r at or du r i n g a s t ar t u p, s h u t down , or ma l f u n ct i on (i ncl ud i ng act i o ns t aken t o co rr ect a m al f unct i o n) i s no t co nsi st ent wi t h t he p roce d ures in t he
sta rtu p , shu td o w n , an d m a lfun c tio n p la n , t h e o w n e r o r o p e ra to r m u st c o m p ly with a ll re q u ire m e n ts

o f 40 C FR §6 3

. 1 0 (d)(5)(i i ).

b

. S p ec i fic re p o rtin g re q u i re m en ts. In a d d iti o n to the info rm a tio n re q u ire d un d e r 4 0 C F R § 6 3 .1 0 , re p o rts

r equ i r ed u n der Se ct i on 3. 5. 15. a. of t h i s per mi t mu s t i n cl u de t h e i n f or mat i on s pec i f

i ed i n pa r ag r aph s b. 1.
t h r ou g h b. 4. be l ow. As a l l owe d by 40 CFR §63. 10( a) ( 3) , i f an y St at e r equ i r es a re por t t h at con t ai n s a l l of
t h e i n f or mat i on r equ i r ed i n a r epor t l i s t ed i n t h i s s ec t i on , an ow n er or ope r at or ma y s en d t h e Admi n i s t r at or

a c o p y o f t h e re p o rt se n t t o the S ta te to sa tisf y the re q u ire m e n ts o f t h is se c tio n fo r th a t re p o rt.

1

. A i r p o l l u tion co n tro l d ev i ce s. T h e own er or oper at or mu s t s u bmi t r epor t s t h at s u mmar i ze t h e r ec or ds mai nt ai ned a s par t of t he prac t i ces des cr i bed i n t he mai nt ena nce pl an f or a i r pol l ut i on cont r ol devi ces requir ed unde r Sect i o n 3.1.15

. b

. of thi s p erm i t , i ncl ud i ng an exp l anat i o n of t he p eri o d s when t he
p roce d ures were not f

o l l o wed and t he co rr ect i ve act i o ns t aken.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 25 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 2

. F ug i ti v e du st

. T he o wner or o p erat o r must s ub m i t repo rt s t hat exp l ai n t he p eri o d s when t he procedur es out l i ned i n t he f ug i t i ve dus t cont r ol pl an pur s uan t t o Sec t i on 3. 1. 14

. a. wer e not f ol l owed and t he co rr ect i ve act i o ns t aken.

3

. C ap t ur e s ys t e m. T he o wner o r o p e ra tor m ust s ub m i t repo rt s t hat s um m ari ze t he m o ni t o ri ng p aram et er excurs i o ns m easured p urs uant t o Sec t i o n 4 .2.4. o f t hi s p erm i t and t he co rr ect i ve act i o ns t aken.

4

. F re q u en cy o f re p o rts. T h e own er or ope r at or m u s t s u bmi t re por t s pur s u an t t o 40 CFR §63. 10( e) ( 3) tha t a re a sso c ia te d w ith e x c e ss em issio n s e v e n ts. T h e se re p o rts ar e to b e su b m itt e d o n a q u a rte rly b asi s, unles s t he o wner or o p erat o r can s at i sf y t he requir em ent s i n 40 C FR §6 3

. 1 0 (e)( 3 ) t o reduce t he f reque ncy t o a s em i annual ba si s. A l l other repo rt s specif i ed i n pa ragrap hs b

. 1

. t hrough b

. 3

. ab o ve

m u st b e su b m itt e d se m ia n n u a lly. [ 40 C FR § 63. 1659 and 45C SR 34]



### 3.6

. Comp liance Plan

3 .6 .1

. T h e p e rm itt e e sh a ll su b m it a fug iti v e d u st c o n tro l p la n in a c c o rd a n c e w ith S e c tio n 3 .1 .1 4 . o f t h is p e rm it w ithin 9 0 d a ys o f t h e e ff

e c tive d a te o f t h e T itl e V P e rm it. [4 5 C S R § 3 0 -4 .3 .h .1 .c .]

3 .6 .2

. T h e p e rm itt e e sh a ll su b m it a w ritten no tif ic a tio n tha t t h e so u rc e is sub je c t t o the M A C T in a c c o r d a n c e w ith S e c tio n 3 .5 .1 3 .b . o f t h is p e rm it w ithin 6 0 d a ys o f t h e e ff e c tive d a te o f t h e T itl e V P e rm it. [4 5 C S R § 3 0 -4 .3 .h .1 .c .]



### 3. 7. Per mit S h ie ld

3. 7. 1. T he permi t t ee i s he r eby gr ant ed a permi t s hi el d i n acc ordanc e wi t h 45 C SR §3 0- 5. 6. T he permi t s hi el d app l i es p ro v id e d the p e rm itt e e o p e ra te s in a c c o rd a n c e w ith the info rm a tio n c o n ta ine d w ithin this p e rm it.

3

. 7

. 2

. T he f

o l l o wi ng requi rem ent s specif i cal l y i d ent i f

i ed are not ap p l i cab l e t o t he source b ased on t he d et erm i nat i o ns set f o rt h be l o w. T he p erm i t s hi el d s hal l ap p l y t o t he f o l l o wi ng requi rem ent s p rovided t he co nd i t i o ns o f t he d e te rm ina tio n s a re m e t.

a. R13- 1110 a u t h or i ze d t h e con s t r u ct i on of Fu r n ac e N o. 9, h owe v er t h e Fu r n ac e h as s i n ce be en di s man t l ed.

b. Cons en t O r der s - CO 5- 16- 1989 r equ i r ed t h e pe r mi t t ee t o obt ai n a Rul e 13 pe r mi t f or t h e con s t r u ct i on of Fur nac e N o. 9 whi ch has s i nce been di s mant l ed. CO

- R 7- 95

- 13 , C ondi t i on 7

. a. 5. A

. requi r ed t he permi t t ee t o ma i n t ai n t h e pr es s u r e dr op mon i t or s on t h e M G O ba g h ou s e, w h i ch w i l l n ot be u s ed. CO

- R7- E- 2004- 13 requir ed t he p erm i t t ee t o ob t ai n a pe rmit f o r t he ji g plant and N o

. 9 F urnace w h ic h a re no l o nger at t he fac ili ty. A m e n d m e n t t o M M -0 6 -0 0 1 a m e n d e d C o n se n t O rd e r M M -0 6 -0 0 1 b y e x te n d ing the d e a d line to

s u bmi t a c ompl et ed T i t l e V Per mi t a ppl i ca t i on

. T h e T i t l e V Per mi t a ppl i ca t i on h as be en s u bmi t t ed.

c. 40 CF R P ar t 60, s ubpart K , K a, an d K b - T he f aci l i t y ha s t hr ee above gr ound s t orag e t ank s wi t h c apaci t i es l ess than 1 9 ,81 3 ga l l o ns.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 26 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 d. 40 C FR P ar t 6 0, su bp ar t Z d oes not ap pl y t o E l ect r i c A r c Furn ace s N o. 2 and N o. 5, wh i ch wer e i ns t al l ed i n 1966 , and in Januar y , 197 4, r es pect i vel y

. N or does i t appl y t o E l ect r i c Arc Fur nac e N o. 7, wh i ch

co m m en ce d co nstructi o n in M arc h 1 9 7 4 w he n t he o w ne r o r o p era t o r en t ere d i nto co ntrac t ua l o b l i ga t i o ns.

2 e. 40 CFR 64 - Compl i an ce As s u r an ce M on i t or i n g ( CAM )

. T h e E l ect ri c A rc Fur n ac es a r e s u bj ec t t o SO lim its in ac c o rd a n c e w ith 4 5 C S R 1 0 , h o w e v e r t h e re a re n o c o n tro l d e v ic e s u se d to c o m p ly with the li m it,

2 t h u s t h e Fu r n ac es a r e n ot pol l u t an t s pec i f i c emi s s i on s u n i t s ( PSE U s ) f or SO i n a cc or dan ce w i t h 40 CFR §6 4. 2(a) ( 2). T he E l ect r i c Arc F ur nac es , t he cr us hi ng and s cr een i ng eq ui pm ent , and f ug i t i ve dus t s our ces

ar e s u bj ec t t o t h e Fe r r oal l oy s P r odu ct i on M ACT wh i ch re g u l at es PM e mi s s i on s , t h u s t h es e s ou r ce s a r e n ot

su b je c t t o C A M fo r P M in a c c o rd a n c e w ith 4 0 C F R § 6 4 .2 (b )( 1 )( i).Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 27 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 4. 0. R eq u ir em en ts for Fu rn ac es [ N o. 2 ( 00 1- 01 ), N o. 5 ( 00 1- 02 ), a n d N o. 7 ( 00 1- 03 )]

4.1

. Limitation s an d S tand ards

4. 1. 1. N o pe r s on s h al l c au s e, s u f f er , a l l ow or per mi t emi s s i on of s mok e an d/ or par t i cu l at e mat t er i n t o t h e open a i r f r om

an y pr oce s s s ou r ce ope r at i on w h i ch i s g r eat er t han t we n t y ( 20) pe r ce n t opa ci t y , e x ce pt f or s mok e an d/ or par t i cu l at e mat t er e mi t t ed f r om a n y pr oce s s s ou r ce ope r at i on w h i ch i s l es s t h an f or t y ( 40) pe r ce n t opa ci t y f or any per i od or peri od s ag gr ega t i ng no more t han f i ve ( 5) mi nu t es i n any s i xt y ( 60 ) mi nu t e per i od

. Co mp l i anc e wi t h t h i s l i mi t s h al l de mon s t r at e compl i an ce w i t h t h e l es s s t r i n g en t l i mi t at i on of 40 CFR § 63. 1653. [ 45C SR §§7- 3. 1. and 3. 2. , 40 C FR § 63. 1653, and 45C SR 34]

4. 1. 2. N o pe r s on s h al l c i r cu mv en t t h e pr ov i s i on s of 45CSR7 by a ddi n g a ddi t i on al g as t o a n y exhaust or g r ou p of exhaust s f

o r t he p urpo se of

reducing t he st ack gas conce nt rat i o n. [4 5 C S R § 7 -4 .3 .]

4 .1 .3

. T yp e ' b ' d u p lica te so u rc e o p e ra tio n s w h o se a ir p o llutio n c o n tro l eq u ip m e n t efficie n c y is a m inim u m o f nin e tyni ne p ercent (99 % ) by weight and who se t o t al pro cess w e igh t r a t e i s l ess t han t wo hundred f i f t y t ho usand (2 5 0 ,0 0 0 ) p o und s p er hour s hal l be exem p t ed f rom t he requir em ent s o f 45 C SR § 7

- 4

. 1 pro vi d ed t hat s m o ke

e m itt e d into the o p e n a ir fro m a n y su c h d u p lica te so u rc e o p e ra tio n is le ss tha n tw e n ty p e rc e n t (2 0 % ) o p a c ity. [45 C SR § 7 -4.7. a . ]

4. 1. 4. A ny s t ack s er vi ng an y proces s s our ce op er at i on or ai r pol l ut i on cont r ol equi pm ent on an y proces s s our ce

o p erat i o n s hal l co nt ai n f l o w st rai ght eni ng d evi ces o r a ver t i cal run o f s uf f i ci ent l engt h t o est ab l i sh f l o w p at t erns

co nsist en t wit h a cc ep t ab l e stack sam p l i ng p ro ce d ure s. [4 5 C S R § 7 -4 .1 2 .]

4. 1. 5. Pot en t i al H az ar dou s M at er i al Emi s s i on s

- - Per s on s r es pon s i bl e f or m a n u f a c t u r i n g p r o c e s s s o u r c e o p e r a t i o n s f r om whi ch hazard o us p art i cul at e m at t er materi al m ay b e em i t t ed s uch as, b ut no t l i m i t ed t o , l ead , ars eni c, be ry l l i um and other s uch m at eri al s shal l gi ve t he ut m o st care and co nsi d erat i o n t o t he p o te n tial harmful ef f ect s o f t he emi s s i on s r es u l t i n g f

r om s u ch ac t i v i t i es

. Eva l u at i on s of t h es e f ac i l i t i es as t o ade qu ac y , ef f i ci en cy a n d e mi s s i on p o te n tial w ill b e m a d e o n a n ind ivid u a l b a sis b y the D ire c to r w o r k ing in c o n ju n c tio n w ith o the r a p p ro p ria te
go ve rnm en t al age nc i es. [4 5 C S R § 7 -4 .1 3 .]

4. 1. 6. N o pers on s hal l ca us e, s uf f er , al l ow or permi t any m anu f act ur i ng p r oces s gene r at i ng f ug i t i ve part i cul at e mat t er t o op erate t hat i s no t eq ui p p ed wi t h a s y st em , whi ch m ay i ncl ud e, but no t be l i m i t ed t o , pro cess eq ui p m ent des i g n , c on t r ol e qu i pmen t de si gn or ope r at i on a n d ma i n t en an ce pr oce du r es , t o mi n i mi ze t h e emi s s i on s of fug iti v e p a r tic u la te m a tter . T o m inim iz e m e a n s su c h syste m sh a ll b e insta lled , m a inta ine d a n d o p e ra te d to

ens ur e t he l owes t f

ug i t i ve part i cul at e mat t er emi s s i ons r eas onabl y ac hi eva bl e. [4 5 C S R § 7 -5 .1 .]

4. 1. 7. Sect i ons 4. 1. 1. an d 4. 1. 6. o f t hi s p er mi t sh al l not ap pl y t o part i cul at e m at t er em i t t ed f r om t he op er at i on of

an exi st i ng f

erroal l o y el ect ri c subm erged arc f urnace d uri ng blowing t ap ho l e event s, po l i ng a nd oxygen l anci ng

o p erat i o ns. P o l i ng em i ss i o ns shal l not e x c e e d fi ve (5) m i nut es i n durat i o n duri ng any po l i ng op erat i o n. Com pl i a n c e w i t h t h i s l i mi t s h a l l de mo n s t r a t e c om pl i a n c e w i t h t h e l e s s st r i ng ent l i mi t a t i on of 40 CF R § 6 3

. 1 6 5 3 (b). [ 45C SR §7- 5. 3. , 40 C FR § 63. 1653( b) , and 45C SR 34]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 28 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 4

. 1

. 8

. N o pe rs o n s hal l cause, s uf f er, al l o w o r perm i t t he em i ss i o n i nt o t he o p en ai r f rom any s o urce op erat i o n an i nst ac k sulf

ur d i o xid e c o nc en t rati o n e xc ee d i ng 2 ,00 0 p arts p er m i l l i o n b y vo l um e fro m ex i st i ng so urc e o p era t i o ns,

ex ce pt a s pr ov i ded i n s u bdi v i s i on s 4. 1. a t h r ou g h 4. 1. e. of 45CSR10. [4 5 C S R § 1 0 -4 .1 .]

4. 1. 9. W i t hi n n i net y ( 90 ) day s af t er s t ar t up of

an y f ur nac e, t he com pany s hal l be i n c om pl i anc e wi t h al l p r ovi s i ons s et f o rth i n 4 0 C F R P art 6 3 , S ub p art X X X - N ati o na l E m i ssi o n S t an d ard s f o r F erro m an ga ne se a nd S i l i co m an ga ne se P rod uct i o n. [C O -R 7 -E -2 0 0 4 -1 3 , C o n d itio n III.4 .]

4 .1 .1 0

. P rio r to re sta rting F u rn a c e # 9 , t h e c o m p a n y sh a ll a p p ly f o r a n d o b ta in a R u le 1 3 p e rm it. [C O -R 7 -E -2 0 0 4 -1 3 , C o n d itio n III.1 0 .]

4

. 1

. 1 1

. N o ow ner or op erat o r s hal l cause t o be dis charged i nt o t he at m o sphere f rom any exi st i ng op en subm erged arc f urnace exhaust gases (i ncl ud i ng p ri m ary a nd tapp i ng) co nt ai ni ng p art i cul at e m at t er i n e xcess of t he f o l l o wi ng:

Em is si on Uni t I D Furna ce ID PM L im it in pounds pe r hour

Fe rr om ang ane se Product ion Sil ic om ang ane se Product ion

001-01 No. 2 29.8 35.9

001-02 No. 5 21.7 27.2

001-03 No. 7 21.7 27.2 [ 40 C FR § 63. 1652( b) and 45C SR 34]



### 4. 2. Mo n it or in g R eq u ir em en ts

4. 2. 1. T h e per mi t t ee s h al l con du ct vi s u al emi s s i on (VE ) obs er v at i on s i n a cc or dan ce w i t h Se ct i on s 3. 2. 1. a n d 3. 2. 2.

o f t h is p e rm it.

a

. V isib le e m issio n s o b se rv a tio n s o n the N o . 5 a n d N o . 7 furn a c e b a g h o u se a re no t re q u ire d d u rin g a n y sh ift in w h ic h p ro p e r o b se rv e r lo c a tio n c a n n o t b e a c h ie v e d ;

b. For ea ch i nci dent dur i ng day l i gh t hour s wh er e a ny f ur nac e by

- pas s ca p i s opened , reg ard l es s of f ur nac e p o wer i np ut o r o p erat i o ns st at us, V E o b ser vat i o ns shal l b e i ni t i at ed no l at er t han t en (10 ) m i nut es f rom t he tim e su c h b y-p a ss c a p s a re o p e n e d a n d s h a ll c o n tinu e fo r a t le a st fo u r (4 ) h o u rs , u n til s u c h tim e a s the b yp ass ca p s are clo sed , o r V E o b serv ati o ns o f t he b y- p ass ca p are 1 0 % o r l ess f o r at l ea st te n m in u te s,

w h ic h e v e r o c c u rs fi rs t; [ C O

- R 7- 95- 13, C ondi t i ons 7. b. 1. A

. and B

. and 40 C FR § 63. 1652( b) and 45C SR 34]

4

. 2

. 2

. T he p erm i t t ee shal l co nt i nue t o cal i b rat e, m ai nt ai n, a nd o p erat e i nst rume nt at i o n t o co nt i nuo usl y m o ni t o r and

reco rd t he f

o l l o wi ng:

a. P ower i nput t o each f ur nac e.

b

. C urr ent or p o wer i np ut and wi nd i ng t em p erat ure f o r each f urnace b agho use f

an m o t o r.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 29 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 c. P r es s ur e d r op acros s each f ur nac e b agh ous e f

an. C om pl i anc e wi t h t hi s l i mi t s hal l demo ns t r at e c om pl i anc e wi t h t he l ess s t ri ngent l i m i t at i o n of 4 0 C FR § 63

. 1 6 5 7 (a)( 2 )( i ). [ C O

- R 7- 95- 13, C ondi t i on 7. b. 4. and 40 C FR § 63. 1657( a) ( 2) ( i )

. and 45C SR 34]

4 .2.3

. C o m p l i an ce d em o nstrati o n w i t h o p ac i t y s t an d ard s.

a

. 1

. T h e o w n e r o r o p e ra to r m u st c o n d u c t initial o p a c ity o b se rv a tio n s o f the sh o p b u ild ing to d e m o n stra te

com pl i anc e wi t h t he appl i cabl e opaci t y s t andar ds acc ordi ng t o 40 CF R §63

. 6(h ) ( 5), wh i ch addres s es t he co nd uc t o f

o p ac i t y or v i si b l e e m i ssi o n o b serv ati o ns.

2

. In c o n d u c ting the o p a c ity o b se rv a tio n s o f t h e sh o p b u ild ing , the o b se rv e r m u st li m it h is o r h e r field of vi ew t o t he ar ea of

t he s hop bui l di ng r oo f

m oni t or t hat co r r es po nds t o t he pl ace ment of t he af f ect ed sub m erg ed arc f

urn ac es.

3. T h e own er or ope r at or mu s t c on du ct t h e opac i t y obs er v at i on s a cc or di n g t o EP A M et h od 9 of 40 CFR
p art 6 0 , ap p en d i x A , f

o r a m i nim um o f

6 0 m i nu t es.

b. 1. W h en de mon s t r at i n g i n i t i al c ompl i an ce w i t h t h e s h o p b u i l di n g opa ci t y s t an dar d, a s r equ i r ed by Se ct i on

4

. 2

. 3

. a. 1

. of t hi s p erm i t , t he o wner o r o p erat o r m ust si m ul t aneo usl y est ab l i sh p aram et er val ues f o r one

o f t he f o l l o wi ng: t he co nt rol sy st em f an m o t o r amp eres and al l cap t ure s y st em da m p er po si t i o ns, t he
t o t al vo l um etri c fl o w rate to the a i r p o l l uti o n co ntro l d ev i ce an d all ca p t ure sy st em d am p er p o si t i o ns,

or v ol u me t r i c f

l ow r a t e t h r ou g h e a c h s e pa r a t e l y du c t e d h oo d t h a t c om pr i s e s t h e c a pt u r e s y s t e m.

2. T h e own er or oper at or may pet i t i on t h e Admi n i s t r at or t o r ee s t abl i s h t h es e par ame t er s w h en ev er h e or she can dem o nst rat e t o t he A d m i nistra t o r' s sat i sf act i o n t hat t he subm erged arc f urnace o p erat i ng

co nd i t i o ns up o n whi ch t he p aram et ers were previ o usl y e sta b l i shed are no l o nger app l i cab l e. T he

v al u es of

t h es e par ame t er s det er mi n ed du r i n g t h e mos t r ec en t de mon s t r at i on of c ompl i an ce mu s t be mai n t ai n ed at t h e appr opr i at e l ev el f or e ac h a ppl i ca bl e per i od.

c. T he o wner or o p erat o r must de m o nst rat e co nt i nui ng co m p l i ance wit h t he o p aci t y s t and ards by f o l l o wi ng t he m o ni t o ri ng requi rem ent s specif i ed i n Sec t i o n 4.2.4. of t hi s p erm i t and t he repo rt i ng and record keep i ng

re q u ire m e n ts sp e c ifi e d in S e c tio n s 3 .5 .1 5 .b .3 . an d 3 .4 .5 .b . o f t h is p e rm it. [ 40 C FR § 63. 1656( d) and 45C SR 34]

4. 2. 4. Sh o p o pa ci ty

. T h e o w n e r o r o p e ra to r su b je c t t o the o p a c ity sta n d a rd s in 4 0 C F R § 6 3 .1 6 5 3 m u st c o m p ly with

one of t he mo ni t ori ng opt i ons i n par agr aphs a. , b. , or c. bel ow. T he s el ect ed op t i on mus t be cons i s t ent wi t h t hat

s el ect ed dur i ng t he i ni t i al perf ormanc e t es t des cr i bed i n Sect i on 4. 2. 3. b. of t hi s permi t

. Al t er nat i vel y , t he owner

o r o p erat or ma y u s e t h e pr ov i s i on s of 40 CFR §63. 8( f

) t o r equ es t a ppr ov al t o u s e an a l t er n at i v e mon i t o ri ng met h od.

a. T he owner or op er at or mus t check and r ecor d t he cont r ol sy s t em f an mo t or a mp er es an d capt ur e s y s t em d a m p e r p o sitio n s o n c e p e r sh ift

.

b. T h e own er or ope r at or mu s t i n s t al l , c al i br at e, a n d ma i n t ai n a mon i t or i n g dev i ce t h at c on t i n u ou s l y r ec or ds
t h e v ol u met r i c f

l ow r at e t h r ou g h e ac h s epa r at el y du ct ed h ood.

c. T h e own er or ope r at or mu s t i n s t al l , c al i br at e, a n d ma i n t ai n a mon i t or i n g de v i ce t h at con t i n u ou s l y r ec or ds
t he vo l um et ri c f

l o w rat e at t he i nl et of t he ai r p o l l ut i o n co nt rol d evi ce and m ust check and record t he

c a p tur e syste m d a m p e r p o sitio n s o n c e p e r sh ift

.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 30 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 d

. T he f

l o w rate m o nit o ring d ev i ce s m ust m ee t t he f o l l o w i ng req uirem en t s:

1

. B e i nst al l ed i n an ap p rop ri at e l o cat i o n i n t he exhaust d uct such t hat repro d uci b l e f l o w rat e m o ni t o ri ng

w ill re su lt.

2

. H ave an accuracy ± 1 0 p ercent o ver i t s no rma l o p erat i ng range and b e cal i b rat ed acco rdin g to the

m an ufac t ure r' s i nstructi o ns.

e. T he A d m i ni st rat o r may r eq ui re t he o wner or o p erat o r t o de m o nst rat e t he accuracy o f t he m o ni t o ri ng de v i c e ( s ) r e l a t i v e t o M e t h od s 1 a n d 2 of 40 CF R pa r t 60 , a pp e n di x A.

f

. Fa i l u r e t o ma i n t ai n t h e appr opr i at e ca pt u r e s y s t em par ame t er s (f an mot or a mper es , f

l ow r at e, a n d/ or d am p er po si t i o ns) est ab l i shes t he need t o i ni t i at e co rr ect i ve a c tio n as soo n as p ract i cab l e af t er t he

m o nit o ring ex cu rsi o n in o rd er to m i nim i ze ex ce ss em i ssi o ns.

g

. F a ilure to m o n ito r o r fa ilure to tak e c o rr e c tive a c tio n u n d e r t h e re q u ire m e n ts o f S e c tio n 4 .2 .4

. o f t h is p e rm it i s a v i ol at i on of

t he gen er al dut y t o oper at e i n a manne r cons i s t ent wi t h good ai r pol l ut i on cont r ol pra ct i ces t hat m i ni m i zes emis si o ns p er 40 C FR §6 3

. 6 (e)( 1 )( i ). [ 40 C FR § 63. 1657( c) and 45C SR 34]



### 4. 3. T es ti n g R eq u ir em en ts

4. 3. 1. T he permi t t ee s hal l demo ns t r at e c om pl i anc e wi t h Sec t i on 4

. 1. 8. o f t hi s per mi t by per i od i c t es t i ng i n a ccor dance wi t h 40 CFR Par t 60, Appen di x A, M et h od 6 or ot h er equ i v al en t EP A t es t i n g me t h od a ppr ov ed by t h e D i r ec t or

a n d the a p p ro v e d m o n ito rin g p la n (S e e A p p e n d ix B .) [4 5 C S R § 1 0 -8 .1 .]

4. 3. 2. Stack tes t s i n ac cor dan ce w i t h 40 CFR Par t 63, Su bpar t X X X s h al l be pe r f or med wi t h i n n i n et y ( 90) da y s of

s t ar t up of

an y f ur nac e. A t l eas t si xt y (60) d ay s p r i or t o conduct i ng s t ack t es t s , a t es t prot ocol s hal l be s ubmi t t ed
t o D A Q out l i ni ng t es t m et hodo l ogi es , o pera t i ng co ndi t i ons , p ort l ocat i ons , and any ot her i nf ormat i on deemed

necessar y by D A Q

. C o m p l i ance wit h t hese l i m i t s shal l de m o nst rat e co m p l i ance wit h t he l e ss st ri ngent l i mi t at i on s of

40 CFR §§63. 1658( d) a n d ( e) , a n d 40 CFR § 63. 7. [ C O

- R 7- E- 2004- 13, C ondi t i on I I I

. 4. , 40 C FR §§ 63. 1658( d) and ( e) , 40 C FR § 63. 7, and 45C SR 34]

4

. 3

. 3

. W i t hi n 45 d ays of i ni t i at i ng f urnace o p erat i o ns, t he p erm i t t ee wi l l s ub m i t a s t ack t est i ng plan f o r t he o p erat i ng fur n a c e (s ) a t t h e fac ili ty. [C O M M -0 6 -0 0 1 , O r d e r fo r C o m p lia n c e - A ir Q u a lity , C o n d itio n 5 .]

x x 4. 3. 4. W i t h i n 180 da y s of i n i t i at i n g f

u r n ac e oper at i o ns, the per mi t t ee w i l l c on du ct s t ac k t es t i n g f or PM , N O , SO , V O C s a n d C O fo r a ll o p e ra ting furn a c e s a t t h e fac ili ty. [C O M M -0 6 -0 0 1 , O r d e r fo r C o m p lia n c e - A ir Q u a lity , C o n d itio n 6 .]

4. 3. 5. C o m p l i a n ce d em o n st ra t i o n w i t h t h e e m i ssi o n st a n d a rd s.

a. T he o wner or o p erat o r must co nd uct an i ni t i al pe rf o rma nce te st f

o r ai r po l l ut i o n co nt rol d evi ces or vent

s t ac k s s u bj ec t t o Se ct i on 4. 1. 11. of t h i s pe r m i t to demon s t r at e compl i an ce w i t h t h e appl i ca bl e emi s s i on st an d ard s.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 31 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 b

. T he o wner or o p erat o r must co nd uct annual pe rf o rma nce t est s f

o r t he ai r po l l ut i o n co nt rol d evi ces and vent

s t ack s as s oci at ed wi t h t he s ubmerg ed ar c f ur nac es , wi t h t he exc ept i on of an y ai r pol l ut i on cont r ol devi ces tha t se rv e tap p ing e m issio n s c o m b ine d w ith n o n -f u rn a c e e m issio n s, su c h a s e q u ip m e n t as so c ia te d w ith

cr us hi ng an d s cr een i ng

. Al s o exc l uded ar e a i r pol l ut i on cont r ol devi ces t hat s er ve dedi cat ed non- f ur nac e

e m issio n s, su c h a s e q u ip m e n t as so c ia te d w ith c ru sh ing a n d sc re e n ing . T h e re su lts o f th e se a n n u a l t e sts w ill be us ed t o dem ons t r at e c om pl i anc e wi t h t he emi s s i on s t andar ds i n Sec t i o n 4 .1.11

. of t hi s per mi t , as appl i cabl e.

c. F o l l o w i ng d ev elo p m en t , an d a p p ro va l , i f re q uired , o f

the sit e-sp ec i f

i c test p l an , t he o w ne r o r o p era t o r m ust conduct a per f

ormanc e t es t f

or e ach ai r pol l ut i on cont r ol devi ce or v ent s t ack t o meas ur e par t i cul at e mat t er

an d de t er mi n e compl i an ce w i t h t h e appl i ca bl e s t an dar d.

A n o w n e r o r o p e ra to r o f s o u r c e s s u b je c t t o the p a rtic u la te m a ss r a te sta n d a rd s in S e c tio n 4 .1 .1 1 . o f t h is
p erm i t m ust de t erm i ne co m p l i an ce as f o l l o w s:

1. D et er mi ne t he part i cul at e mat t er conc ent r at i on an d vol umet r i c f l ow r at e u s i ng M et hod 5 o r 5 D , as appl i cabl e.

M 2

. C o m p ut e t he m ass rat e (E ) of pa rt i cul at e m at t er f

o r each r un us i ng t he f

o l l o wi ng eq uat i o n:

W h e r e :

M E = m ass rat e o f

pa rt i cul at e m at t er, kg/ hr ( l b / hr)

. N = t ot al n u mber of

e x h au s t s t r ea ms a t w h i ch e mi s s i on s a r e qu an t i f i ed.

si C = co ncent rat i o n of p art i cul at e m at t er f rom exhaust s t ream “ i ”, m g/ d scm (gr/ d scf ).

sdi Q = volumetr i c f

l o w rat e o f

ef f l uent gas f

rom exhaust s t ream “ i ”, dscm / hr ( d scf / hr) K = co nvers i o n f

act o r, 1 × 10 m g/ kg (7, 0 0 0 gr/ l b ).

6

3

. C o m p l i an c e is d e m o nst rat ed i f t he average o f

t he m ass rat es f

o r t he t hree runs co m p ri si ng t he
per f or man ce t es t doe s n ot e x ce ed t h e s t an dar d. [ 40 C FR §§ 63. 1656( c) ( 1) , ( 2) , ( 3) ( i i ) , and 45C SR 34]



### 4. 4. R ec or d k ee p in g R eq u ir em en ts

4

. 4

. 1

. Rec o r d s o f t h e v i s i b l e e m i s s i o n c h e c k s c o n d u c t e d i n a c c o r d a n c e w i t h S e c t i o n 4

. 2

. 1

. o f t h i s p er mi t s h al l be

m a inta ine d in a c c o rd a n c e w ith S e c tio n 3 .2 .2 . o f t h is p e rm it.

. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .3 .]

4 .4.2

. T he p erm i t t ee shall rec o rd o n a d ail y ba si s:

a. D uring e ac h incid en t o f b y- p ass ca p usag e o r w he re an y visua l e m i ssi o ns are o b serv ed fro m such b y- p ass cap , t he p erm i t t ee shal l record t he f o l l o wi ng i nf

o rma t i o n:

i

. Exa ct t i me t h at t h e by

- pas s c ap wa s ope n ed;Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 32 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 i i

. Exa ct t i me t h at t h e by

- pas s c ap wa s c l os ed;

i i i

. C aus e or ca us es l eadi ng t o t he by

- pas s ca p us age ;

i v. A ct i ons t ake n t o prev ent r ecu r r enc e of ca us e or ca us es l eadi ng t o by- pas s ca p us age ;

v. R eport s of

an y ci t i zen comp l ai nt s f i l ed wi t h or r ece i ved by t he permi t t ee;

vi

. P ower i nput t o t he f ur nac e. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .b .2 .A .]

4. 4. 3. T h e per mi t t ee s h al l ma i n t ai n on f i l e at t h e f

ac i l i t y a pe r man en t r ec or d of t h e f an pe r f or man ce c u r v e or represent at i ve f

an p erf o rma nce curve prep ared f o r a s p eci f

i c t em p erat ure f

o r each f urnace b agho use f

an. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .b .5 .]

4 .4 .4

. T h e p e rm itt e e sh a ll m a inta in a c e rtifi e d lo g o f t h e ti m e , d u ra tio n a n d fur n a c e nu m b e r o f all " b lo w ing tap ho le s,"

" p o l i ng, " and "o xy gen l anci ng" at each f urnace. T hi s l o g m ust be m ad e a v a ilab le u p o n r eq uest of any rep rese ntati ve o f

t he D i visi o n o f

A i r Q ua l i t y and m ust be retained f o r f i ve (5 ) years. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .b .6 .]



### 4. 5. R ep or ti n g R eq u ir em en ts

4 .5 .1

. T h e p e rm itt e e sh a ll n o tif y D A Q a t l e a st 4 8 ho u rs p rio r to re sta rting a n y furn a c e a t t h e fac ili ty. [C O -R 7 -E -2 0 0 4 -1 3 , C o n d itio n III.1 1 .]

4

. 5

. 2

. T he p erm i t t ee wi l l pro vi d e no t i ce t o t he D A Q no l ess t han 5 da y s p ri o r t o i ni t i al o p erat i o n o f any f urnace at t he fac ili ty. [C O M M -0 6 -0 0 1 , O r d e r fo r C o m p lia n c e - A ir Q u a lity , C o n d itio n 2 .]

4. 5. 3. W i t hi n 60 day s of comp l et i ng s t ack t es t i ng , t he permi t t ee wi l l s ubmi t a r eport of s t ack t es t i ng on al l f ur nac es

o p e ra ting a t t h e fac ili ty. [C O M M -0 6 -0 0 1 , O r d e r fo r C o m p lia n c e - A ir Q u a lity , C o n d itio n 7 .]

4

. 5

. 4

. I f

a n y e v e n t o c c u r s w h i c h c a u s e s d e l a y i n t h e a c h i e v e m e n t o f t h e r e q u i r e m e n t s o f

C o n s e n t O r d e r 1

- 2 0 0 6 MM, the p e rm itt e e sh a ll h a v e the b u rd e n o f p ro v ing tha t the d e la y w a s c a u se d b y c irc u m sta n c e s b e yo n d it s re a so n a b le

con t r ol w h i ch c ou l d n ot h av e bee n ov er come by du e di l i g en ce ( i

. e. , f or ce ma j eu r e)

. For ce ma

j eu r e s h al l n ot i ncl ude d el ay s caus ed or cont r i but ed t o by t he l ack o f su f f i ci ent f un di ng

. W i t hi n t hr ee ( 3) w ork i ng day s af t er t he p erm i t t ee b eco m es aware of s uch a d el ay, no t i f

i cat i o n shal l b e p rovided to t he D i rect o r/ C hi ef Inspec t o r and

s hal l , wi t hi n t en ( 10 ) wo r ki ng d ay s o f i ni t i al not i f

i cat i on, su bm i t a det ai l ed wr i t t en expl ana t i on of t he ant i ci pat ed l e n g t h a n d c a u s e o f t h e d e l a y , t h e m e a s u r e s t a k e n a n d / o r t o b e t a k e n t o p r e v e n t o r m i n i m i z e t h e d e l a y , a n d a
t i met abl e b y whi ch t he permi t t ee i nt ends t o i mp l ement t hes e m eas ur es

. I f t he D i r ect or a gr ees t hat t he del ay ha s b een o r wil l b e caused b y c i rcum st ances b eyond the reasonab l e co nt rol o f the p erm i t t ee (i

. e. , f

o rce ma jeure) , t he t i me f

or per f ormanc e h er eun der s hal l be ex t ended f or a per i od of

t i me equal t o t he del ay r es ul t i ng f r om s uch ci r cu ms t an ce s

. A f

or ce ma j eu r e ame n dmen t g r an t ed by t h e D i r ec t or s h al l be con s i der ed a bi n di n g e x t en s i on of t hi s O r der and of t he r equi r ement s her ei n. T he det er mi nat i on of t he D i r ect or s hal l be f i nal and not s ubj ect
to a p p e a l. [C O M M -0 6 -0 0 1 , O th e r P r o v isio n s, C o n d itio n 3 .]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 33 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 4.6

. Comp liance Plan

4. 6. 1. T h e per mi t t ee s h al l s u bmi t a t es t pr ot ocol t o D AQ i n ac cor dan ce wi t h Se ct i on 4. 3. 2. of t h i s pe r mi t w i t h i n 30 d a ys o f t h e e ff

e c tive d a te o f t h e T itl e V P e rm it. [4 5 C S R § 3 0 -4 .3 .h .1 .c .]

4. 6. 2. T h e per mi t t ee s h al l con du ct s t ac k t es t s i n a cc or dan ce w i t h Se ct i on s 4. 3. 2. a n d 4. 3. 5. of t h i s pe r mi t w i t h i n 90 d a ys o f t h e e ff

e c tive d a te o f t h e T itl e V P e rm it. [4 5 C S R § 3 0 -4 .3 .h .1 .c .]

4

. 6

. 3

. T h e p erm i t t ee shal l subm i t a st ack t est i ng p l an f o r t he o p erat i ng f

urnace(s ) at t he f

aci l i t y i n acco rdanc e w ith S e c tio n 4 .3 .3 . o f t h is p e rm it w ithin 4 5 d a ys o f t h e e ff e c tive d a te o f t h e T itl e V P e rm it. [4 5 C S R § 3 0 -4 .3 .h .1 .c .]

x x 4

. 6

. 1

. T he p erm i t t ee shal l co nd uct s t ack t est s f o r P M , N O , SO , V O C s and C O f o r al l op erat i n g fur naces at t he f aci l i t y i n a ccor dance wi t h Sec t i on 4. 3. 4. of t hi s perm i t w i t hin 1 80 day s of t he ef f ect i ve dat e of

t he T i t l e V P e rm it. [4 5 C S R § 3 0 -4 .3 .h .1 .c .]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 34 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 5.0

. Manu f

actur ing Processes R equ irements [009-0 1, 009-0 2, 009-0 3, 009-0 4, 009-0 6, 00A -01, an d 0 0C-0 1]

5.1

. Limitation s an d S tand ards

5. 1. 1. N o pe r s on s h al l c au s e, s u f f er , a l l ow or per mi t emi s s i on of s mok e an d/ or par t i cu l at e mat t er i n t o t h e open a i r f r om

an y pr oce s s s ou r ce ope r at i on w h i ch i s g r eat er t han t we n t y ( 20) pe r ce n t opa ci t y , e x ce pt f or s mok e an d/ or par t i cu l at e mat t er e mi t t ed f r om a n y pr oce s s s ou r ce ope r at i on w h i ch i s l es s t h an f or t y ( 40) pe r ce n t opa ci t y f or

an y pe r i od or pe r i ods a g g r eg at i n g n o mor e t h an f i v e ( 5) mi n u t es i n a n y s i x t y ( 60) mi n u t e per i od. [4 5 C S R § § 7 -3 .1 . a n d 3 .2 .]

5. 1. 2. N o pe r s on s h al l c au s e, s u f f er , a l l ow, or pe r mi t PM t o be v en t ed i n t o t h e open ai r f r om a n y t y pe s ou r ce ope r at i on

or du pl i ca t e s ou r ce ope r at i on , or f r om al l ai r pol l u t i on con t r ol equ i pmen t i n s t al l ed on an y t y pe s ou r ce ope r at i on

o r d u p lica te so u rc e o p e ra tio n in e x c e ss o f t h e q u a n tit ie s sp e c ifi e d in this p e rm it.

Em is si on Un it ID Eq u ip m en t D es cr ip tio n Max. All o w a b le PM Em ission Lim it (lb/h r)

009-06 T ra

nsf er Points 31.24 [45 C SR § § 7 -4.1. (00 9 -06 )]

5 .1 .3

. T yp e ' b ' d u p lica te so u rc e o p e ra tio n s w h o se a ir p o llutio n c o n tro l eq u ip m e n t efficie n c y is a m inim u m o f nin e tyni ne p ercent (99 % ) by weight and who se t o t al pro cess wei ght rat e i s l e ss tha n two hund red f i f t y t ho usand (25 0 , 0 0 0 ) po und s p er hour s hal l be exe m p te d fro m t he requir em ent s o f 45 C SR § 7

- 4

. 1 pro vi d ed t hat s m o ke

e m itt e d into the o p e n a ir fro m a n y s u c h d u p lica te so u rc e o p e ra tio n is l e ss th a n twe n ty p e rc e n t (2 0 % ) o p a c ity. [45 C SR § 7 -4.7. a . (00 9 -01 , 00 9 -02 , 00 9 -03 , 00 9 -04 an d 0 0 A -01 )]

5. 1. 4. T he permi t t ee s hal l mai nt ai n i ns t rum en t ati on t o cont i nu ous l y mo ni t or w at er pre s s ur es at or nea r ea ch s pray

no zzl e o f

t he wet s up p res si o n s y st em s f o r s l ag crus hi ng s y stem s. T he p erm i t t ee shal l repair or replace any

no zzl e f ai l i ng t o pro vi d e ef

f ect i ve f l o w charact eri st i cs at any t i m e t hat t he sl ag crus hi ng i s i n op erat i o n. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .1 0 .A . a n d C O -R 7 , 1 3 , 1 6 -9 3 -1 , C o n d itio n IV .9 .]

5. 1. 5. T he permi t t ee s hal l not empl oy s od er bur g pas t e t o provi de r ef r act ory l i ni ng f

or a ny l adl e. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .1 1 .B .]

5 .1.6

. A l l l ad l e to l ad l e re p o uring o f m o l t en m aterial s ha l l b e co nd uc t ed w i t h a sys t em t o m i nim i ze f ug i t i ve em i ssi o ns. [C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .6 .E .]

5

. 1

. 7

. T he p erm i t t ee shal l m ai nt ai n t he p rod uct crus hi ng and s i zi ng op erat i o ns i n goo d op erat i ng co nd i t i o n.

[C O -R 7 -9 5 -1 3 , C o n d itio n 7 .a .9 .A .]

5

. 1

. 8

. W i t hi n s i xt y (60 ) days af t er r est art i ng t he f

aci l i t y , at l east one cast i ng s t at i o n m ust be f ul l y op erat i o nal

. T he
sta tio n (s ) sh a ll b e us e d d u rin g a ll c a sting a t t h e fac ili ty. [C O -R 7 -E -2 0 0 4 -1 3 , C o n d itio n III.3 .]

5. 1. 9. C ru sh in g a n d sc re e n in g e q u ip m e n t. N o ow ner or op erat o r s hal l cau se to be dis charged i nt o t he at m o sphere f rom a n y e x isti ng piece of eq ui p m ent ass o ci at ed wi t h crus hi ng and s creeni ng exhaust gases co nt ai ni ng p a rtic u la te m a tter in e x c e ss o f 0 .0 3 gr /d sc f. [ 40 C FR § 63. 1652( e) ( 2) and 45C SR 34]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 35 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 5. 2. Mo n it or in g R eq u ir em en ts

5. 2. 1. T h e per mi t t ee s h al l c on du ct v i s u al emi s s i on ( V E) obs er v at i on s i n ac cor dan ce w i t h Se ct i on s 3. 2. 1. a n d 3. 2. 2 of this p e rm it. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .1 .A . a n d B .]



### 5. 3. T es ti n g R eq u ir em en ts

5. 3. 1. C o m p l i a n ce d em o n st ra t i o n w i t h t h e e m i ssi o n st a n d a rd s.

a. T he o wner or o p erat o r must co nd uct an i ni t i al pe rf o rma nce te st f

o r ai r po l l ut i o n co nt rol d evi ces or vent

s t ac k s s u bj ec t t o Se ct i on 5. 1. 9. of t h i s permit to demon s t r at e compl i an ce w i t h t h e appl i ca bl e emi s s i on st an d ard s.

b

. F o l l o w i ng d ev elo p m en t , an d ap p ro va l , i f req uired , o f

t he si t e-sp ec i f

i c t est p l an , t he o w ne r o r o p era t o r m ust conduct a per f

ormanc e t es t f

or e ach ai r p ol l ut i on co nt r ol devi ce or v ent s t ack t o m eas ur e par t i cul at e mat t er

an d de t er mi n e compl i an ce w i t h t h e appl i ca bl e s t an dar d.

An own er or ope r at or of s ou r ce s s u bj ec t t o t h e pa r t i cu l at e mat t er c on ce n t r at i on s t an dar ds i n Se ct i on 5. 1. 9. of t hi s per mi t mus t det er mi ne t he part i cul at e m att er concen t r at i on us i ng M et hod 5 o r 5D , as appl i cabl e. C om pl i anc e i s demo ns t r at ed i f t he aver age conc ent r at i on f or t he t hr ee r un s comp r i s i ng t he perf ormanc e t es t doe s n ot e x ce ed t h e s t an dar d. [ 40 C FR §§ 63. 1656( c) ( 1) , ( 3) ( i ) and 45C SR 34]



### 5. 4. R ec or d k ee p in g R eq u ir em en ts

5. 4. 1. Rec or ds of

t h e v i s i bl e emi s s i on c h ec k s c on du ct ed i n a cc ordanc e wi t h S ect i on 5. 2. 1. of t h i s pe r mi t s h al l be

m a inta ine d in a c c o rd a n c e w ith S e c tio n 3 .2 .2 . o f t h is p e rm it. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .3 .]

5

. 4

. 2

. T he p erm i t t ee shal l record on a d ai l y ba si s t he ho urs of o p erat i o n and gal l o ns o f wat er us ed i n op erat i o n o n t he sla g c ru sh ing p la n t. [C O -R 7 -9 5 -1 3 , C o n d itio n s 7 .b .2 .c .]



### 5. 5. R ep or ti n g R eq u ir em en ts

5. 5. 1. N one.



### 5.6

. Comp liance Plan

5. 6. 1. N one.Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 36 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 6

. 0

. Ma nuf

act uri ng P roc ess es Req uir em ent s [SC- 1 C , B C

- 1 C , CR

- 1 C , B C

- 2 C , O S

- 1 C , O S -2C, EX-1, O S-1 X, PT

- 1 , O S

- 1 P]

6.1

. Limitation s an d S tand ards

6

. 1

. 1

. E m i ss i o ns f

rom t he o p erat i o ns co vered unde r t hi s p erm i t s hal l not exceed t he f o l l o wi ng:

10 PM / M n Compoun ds PM / M n Compoun ds

l b / h r TPY l b / h r TPY

Cr u s h i n g 21. 8 2. 45 10. 31 1. 16

Sc r ee n i n g 21. 8 2. 45 10. 31 1. 16

Pel l et i ze r 0. 01 0. 01 0. 01 0. 01

Ext r u der 0. 39 0. 10 0. 18 0. 05

T r an s f er Poi n t s 29. 0 3. 32 13. 71 1. 57

St ock pi l es 3. 36 0. 61 1. 59 0. 29

Tot al 76. 36 8. 94 36. 11 4. 24 [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 .]

6. 1. 2. T ot al combi n ed t h r ou g h pu t of ma t er i al i n t o t h e Cr u s h er CR- 1C s h al l n ot e x ce ed 400 t on s pe r h ou r n or 90, 000
to n s p e r yea r. C o m p lian c e w ith this l im it sh a ll b e b a se d o n a 1 2 m o n th ro lli n g to ta l. F o r t h e p u rp o se s o f t h is
p erm i t a 12 m o nt h rol l i ng t o t al m eans t he sum o f m at eri al t hrough p u t a t th e e n d of any gi ven m o nt h f o r t he
p rev i o us 1 2 m o nths. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .2 .]

6. 1. 3. T ot al c ombi n ed t h r ou g h pu t of mat er i al i n t o t h e Sc r ee n SC- 1C s h al l n ot e x ce ed 400 t on s pe r h ou r n or 90, 000
to n s p e r ye a r. C o m p lian c e w ith this lim it sh a ll b e b a se d o n a 1 2 m o n th r o lli n g to ta l. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .3 .]

6. 1. 4. T ot al c ombi n ed t h r ou g h pu t of ma t er i al i n t o t h e Ext r ud er EX

- 1 s h al l n ot e x ce ed 20 t on s pe r h ou r n or 10, 000
to n s p e r ye a r. C o m p lian c e w ith this lim it sh a ll b e b a se d o n a 1 2 m o n th r o lli n g to ta l. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .4 .]

6

. 1

. 5

. T o t al co m b i ned t hroughp ut of m at eri al i nt o t he P el l et i zer P T

- 1 s hal l not exceed 6 t o ns p er hour no r 1 0 , 0 0 0 t o ns p e r ye a r. C o m p lian c e w ith this lim it sh a ll b e b a se d o n a 1 2 m o n th r o lli n g to ta l. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .5 .]

6 .1 .6

. T h e b a se a re a o f sto c k p ile O S -1 C sh a ll n o t ex c e e d 5 ,0 0 0 sq . f t. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .6 .]

6 .1 .7

. T h e b a se a re a o f sto c k p ile O S -2 C sh a ll n o t ex c e e d 5 ,0 0 0 sq . f t. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .7 .]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 37 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 6 .1 .8

. T h e b a se a re a o f sto c k p ile O S -1 X sh a ll n o t ex c e e d 5 ,0 0 0 sq . f t. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .8 .]

6 .1 .9

. T h e b a se a re a o f sto c k p ile O S -1 P sh a ll n o t ex c e e d 5 ,0 0 0 sq . f t. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .9 .]

6 .1.1 0

. E m i ssi o ns f

ro m C rush er C R

- 1 C an d S cre en S C

- 1 C sha l l b e c o ntro l l ed b y use o f a b ag ho use

. S aid b ag ho use sha l l b e d esigne d , i nstall ed , o p era t ed an d m aintained so as to a ch i ev e a m i nim um o ve rall eff i cien cy o f

at l ea st 8 9 %. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 0 .]

6

. 1

. 1 1

. Th e f

o l l o w i n g t r a n s f

e r p o i n t s s h a l l b e c o n t r o l l e d b y e n c l o s u r e s : T1 C , T2 C , T4 C , T7 C , T1 P, T3 P, T1 X a n d T3 X. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 1 .]

6 .1.1 2

. T ran sf

er p o i nts T 3 C an d T 6 C shall b e c o ntro l l ed b y water sp rays. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 2 .]

6 .1.1 3

. T ran sf

er p o i nt T 5 C shall b e c o ntro l l ed b y bo t h a n e nc l o sure an d wa t er sp rays. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 3 .]

6. 1. 14. O pac i t y f

r om a n y pr oce s s s ou r ce ope r at i on s h al l n ot ex ce ed 20% e x ce pt f or opa ci t y w h i ch i s l es s t h an 40% f or

a per i od or pe r i ods a g g r eg at i n g n o mor e t h an 5 mi n u t es i n a n y 60 mi n u t e per i od. [4 5 C S R § 7 -3 .1 , 4 5 C S R § 7 -3 .2 , a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 4 .]

6. 1. 15. W h en pr oce s s i n g l i mes t on e, t h e per mi t t ee s h al l c omp l y wi t h a l l a ppl i ca bl e s t an dar ds of 40 CFR Par t 60, Sub p art O O O i ncl ud i ng but no t l i m i t ed t o t he f o l l o wi ng:

a

. T h e C ru sh e r C R -1 C a n d S c re e n S C -1 C m u st b o th m e e t a P M li m it o f 0 .0 1 4 gr a in/d sc f.

b

. Th e t r a n s f

e r p o i n t s a s s o c i a t e d w i t h b e l t s B C

- 1 C a n d B C

- 2 C m u s t m e e t a n o p a c i t y l i m i t o f 7 %. [4 5 C S R 1 6 , 4 0 C F R § § 6 0 .6 7 2 (a ) a n d (b ), a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 6 .]

6

. 1

. 1 6

. W hen no t pr oce s s i n g l i mes t on e, t h e per mi t t ee s h al l c ompl y w i t h a l l a ppl i ca bl e s t an dar ds of 40 CFR Par t 63, Sub p art X X X i ncl ud i ng Sec t i o ns 3

. 1

. 1 4

. , 3.1.15

. 3.1.16

. of t hi s p erm i t and t he f o l l o wi ng:

N o ow n er or ope r at or s h al l c au s e t o be di s ch ar g ed i n t o t h e a t mos ph er e f r om an y n ew or r ec on s t r u ct ed pi ec e of
equ i pmen t a s s oci at ed wi t h c r u s h i n g an d s cr ee n i n g e x h au s t g as es c on t ai n i n g pa r t i cu l at e mat t er i n e x ce s s of 50

m g/ d scm (0

. 0 2 2 gr/ d scf ). [4 5 C S R 3 4 , 4 0 C F R § 6 3 .1 6 5 2 (e )( 1 ) a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 7 .]

6. 1. 17. O pe ra ti o n a nd M a i nte n a n c e o f A i r P o l l uti o n C o ntro l E qu i pm en t. T he p erm i t t ee shal l , t o t he ext ent
p ract i cab l e, i nst al l , m ai nt ain , and op erat e al l po l l ut i o n co nt rol eq ui p m ent pe rmit t ed by R 1 3

- 2 8 5 7 , and

as s oci at ed mon i t or i n g e qu i pmen t i n a m an n er con s i s t en t wi t h s af et y an d good a i r pol l u t i on c on t r ol pr ac t i ce s f or

m i ni m i zi ng em i ss i o ns, o r co m p l y wi t h any m o re st ri ngent l i m i t s set f o rt h i n t hi s p erm i t or as s et f o rt h by any S ta te ru le , F e d e ra l re g u la tio n , o r a lter n a tive c o n tro l p la n a p p ro v e d b y the S e c re ta ry. [4 5 C S R § 1 3 -5 .1 1

. a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .1 .1 8

. ( B ag hou s es t o SC

- 1C and CR

- 1C ; W at er

s pr ays t o BC-1C, BC-2C, O S- 1C, and OS- 2C, Ful l e nc l os ur es on EX- 1 and PT-1) ]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 38 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 

### 6. 2. T es ti n g R eq u ir em en ts

6

. 2

. 1

. T he p erm i t t ee shal l co m p l y wi t h a l l a p p l i cab l e t est i ng req ui rem ent s o f 4 0 C FR P art 60 , Sub p art O O O i ncl ud i ng b ut not l i m i t ed t o t he f

o l l o wi ng:

T he o w ne r o r o p era t o r shall d eterm i ne co m p l i an ce wit h the P M st an d ard s i n S ec t i o n 6 .1.1 5 .a. as foll o w s:

a. Exc ept a s s pec i f

i ed i n 40 CFR §§ 60. 675( e) ( 3) an d ( 4) , M et h od 5 of Appen di x A3 of

t h i s pa r t or M et h od 1 7 o f A p p e n d ix A 6 o f th is p a rt sh a ll b e u se d to d e te rm ine th e p a rtic u la te m a tter c o n c e n tra tio n . T h e sa m p le

v ol u me s h a l l be a t l e a s t 1. 70 ds c m ( 60 ds c f )

. Fo r M e t h od 5 ( 40 CFR pa r t 60 , App e n di x A3), i f t he gas st ream be i ng s am p l ed i s at am b i ent t em p erat ure, t he samp l i n g p ro b e a nd f i l t er may be o p erat ed wi t ho ut hea t er s

. I f

t he gas s t r eam i s above a mb i ent t emp er at ur e, t he s amp l i ng p r ob e and f i l t er m ay b e opera t ed at

a t empe r at u r e h i g h e n ou g h , bu t n o h i g h er t h an 121 E C ( 250 E F), to p revent w at er cond ensat i o n on t he f i l t er.

b

. M et ho d 9 o f

A p p end i x A 4 of t hi s p art and t he p roce d ures in 4 0 C FR § 6 0

. 1 1 shal l b e used t o de t erm i ne

o p a c ity. [4 5 C S R 1 6 , 4 0 C F R § § 6 0 .6 7 5 (b )( 1 ) a n d (b )( 2 ) a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .2 .1 .]

6. 2. 2. T h e per mi t t ee s h al l c ompl y w i t h a l l a ppl i ca bl e s t an dar ds of 40 CFR Par t 63, Su bpar t X X X i n cl u di n g bu t n ot l i m i t ed t o t he f

o l l o wi ng:

T he o wner o r o p erat o r m ust c o nd uct a n ini t i al p erf o rma nce t est for air p o l l ut i o n c o nt rol d evi ces o r vent s t acks sub je ct t o S ec t i o n 6 .1.1 6

. o f t his pe rm i t t o d em o nstrate co m p l i an ce wit h the a p p l i ca b l e e m i ssi o n stand ard s. [4 5 C S R 3 4 , 4 0 C F R § 6 3 .1 6 5 6 (c )( 1 ) a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .2 .2 .]



### 6. 3. Mo n it or in g an d R ec or d k ee p in g R eq u ir em en ts

6. 3. 1. R eco rd of M a i nten a nc e o f A i r P o l l uti o n C o ntro l E qu i pm en t. For al l pol l ut i on cont r ol equi pm ent per mi t t ed b y R 1 3

- 2 8 5 7 , t he p erm i t t ee shal l m ai nt ai n accurat e reco rds o f al l requir ed p o l l ut i o n co ntro l eq u ip m e nt i nsp ec t i o n a nd / o r p rev en t ati ve m aintena nc e p ro ce d ure s. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .3 .2

. ( Bag ho us e s t o S C- 1C a nd CR- 1C; W at e r s pr ay s t o BC- 1C, BC- 2C, O S- 1C, and OS- 2C, Ful l e nc l os ur es on EX- 1 and PT-1) ]

6. 3. 2. R e c o r d o f M a lfu n c tio n s o f A ir P o llu tio n C o n tr o l E q u ip m e n t. Fo r al l air p o llutio n c o nt rol eq ui p m ent
per mi t t ed by R13- 2857, t h e per mi t t ee s h al l ma i n t ai n r ec or ds of t h e occ u r r en ce a n d du r at i on of a n y ma l f u n ct i on or oper at i onal s hu t do wn of t he ai r p ol l ut i on co nt r ol equi pm ent dur i ng wh i ch exc es s emi s s i ons occu r

. For eac h

s u ch c as e, t h e f

ol l owi n g i n f

or mat i on s h al l be r ec or ded:

a. T h e equ i pmen t i n v ol v ed.

b

. S te p s ta k e n to m inim iz e e m issio n s d u rin g the e v e n t.

c

. T h e d u ra tio n o f t h e e v e n t.

d

. T h e e stim a te d inc re a se in e m issio n s d u rin g the e v e n t.

For e ac h s u ch c as e as s oci at ed wi t h a n e qu i pmen t ma l f u n ct i on , t h e addi t i on al i n f or mat i on s h al l a l s o be r ec or ded:Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 39 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 e. T he cause of

t he m al f unct i o n.

f

. Steps t aken t o co rr ect t he m al f unct i o n.

g

. Any c h an g es or modi f i ca t i on s t o equ i pmen t or pr oce du r es t h at wou l d h el p pr ev en t f u t u r e r ec u r r en ce s of
t he m al f unct i o n. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .3 .3

. ( Bag ho us e s t o S C- 1C a nd CR- 1C; W at e r s pr ay s t o BC- 1C, BC- 2C, O S- 1C, and OS- 2C, Ful l e nc l os ur es on EX- 1 and PT-1) ]

6. 3. 3. T h e per mi t t ee s h al l c ompl y w i t h a l l a ppl i ca bl e mon i t or i n g a n d r ec or dk ee pi n g r equ i r eme n t s of 40 CFR Par t 60, Sub p art O O O i ncl ud i ng but no t l i m i t ed t o t he f o l l o wi ng:

T h e owner or ope r at or of a n y a f f ec t ed f ac i l i t y f or w h i ch c on s t r u ct i on , modi f i ca t i on , or r ec on s t r u ct i on

c o m m e n c e d o n o r a fter A p ril 2 2 , 2 0 0 8 , t h a t u se s w e t su p p re ssio n to c o n tro l e m issio n s fro m th e a ff e c te d fac ili ty

mus t per f

orm mo nt hl y per i od i c i ns pect i ons t o c hec k t hat wat er i s f l owi ng t o di s cha r ge s pray nozz l es i n t he wet

su p p re ssio n syste m . T h e o w n e r o r o p e ra to r m u st initiate c o rr e c tive a c tio n w ithin 2 4 ho u rs a n d c o m p le te

c o rr e c tive a c tio n a s e x p e d ie n tly a s p ra c tic a l if t h e o w n e r o r o p e ra to r find s tha t wa te r is n o t f lo w ing p ro p e rly dur i ng an i ns pect i on o f

t he wat er spr ay nozzl es

. T he owner or op er at or mus t r ecor d each i ns pect i on of t he wat er

s pray nozz l es , i ncl udi ng t he dat e of eac h i ns pect i on an d any cor r ect i ve act i ons t ake n, i n t he l ogbo ok r equi r ed

u n der Se ct i on 6. 4. 1.

E x c e pt a s s pe c i f

i e d i n 40 CF R §§ 60

. 67 4( d) or ( e ) , t h e ow n e r or op e r a t or of a n y a f f e c t e d f a c i l i t y f or w h i ch

c o n stru c tio n , m o d ifi c a tio n , o r re c o n stru c tio n c o m m e n c e d o n o r a fter A p ril 2 2 , 2 0 0 8 , th a t u se s a b a g h o u se to

con t r ol e mi s s i on s m u s t con du ct qua r t er l y 30- mi n u t e v i s i bl e e mi s s i on s i n s pec t i on s us i n g E PA M et h od 22 ( 40 C FR pa rt 60 , A p p end i x A 7 ). T he M et ho d 22 (40 C FR p art 6 0 , A p p end i x A 7 ) t est s hal l be co nd uct ed whi l e t he b agho use i s o p erat i ng. T he t est is successf ul if no vis i b l e em i ss i o ns are o b ser ved

. If a ny vi si b l e em i ss i o ns are

o b ser ved , t he o wner o r o p erat o r of t he af f ect ed f aci l i t y m ust i ni t i at e co rr ect i ve act i o n wi t hi n 24 hours t o ret urn t h e bag h ou s e t o n or mal ope r at i on

. T h e own er or ope r at or mu s t r ec or d e ac h M et h od 22 ( 40 CFR par t 60, Appen di x A7) t es t , i n cl u di n g t h e dat e an d an y cor r ec t i v e ac t i on s t ak en , i n t h e l og book r equ i r ed u n der Se ct i on 6. 4. 1. T he owner or op er at or of t he af f ect ed f aci l i t y may es t abl i s h a di f f er ent bagh ous e- s peci f

i c s ucc es s l eve l f o r t he vi si b l e em i ss i o ns t est (ot her t han no vi si b l e em i ss i o ns) by cond uct i ng a P M pe rf o rma nce t est acco rding
t o 40 CF R § 6 0. 67 5(b) si mul t ane ous l y wi t h a M et hod 22 (40 C FR par t 60, Ap pendi x A7) t o det er mi ne wha t

co nst i t ut es norm al vi si b l e em i ss i o ns f rom t hat af

f ect ed f aci l i t y ' s b agho use when it is in com p l i ance wit h t he
ap p l i ca b l e P M co nc en t rati o n li m i t i n T ab l e 2 o f t his s ub p art. T he re vised v i si b l e em i ssi o ns suc ce ss leve l m ust b e inc o rp o ra te d into the p e rm it fo r th e a ff e c te d fac ili ty. [4 5 C S R 1 6 , 4 0 C F R § § 6 0 .6 7 4 (b ) a n d (c ), a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .3 .4 .]

6. 3. 4 T h e per mi t t ee s h al l c ompl y w i t h a l l a ppl i ca bl e mon i t or i n g a n d r ec or dk ee pi n g r equ i r eme n t s of 40 CFR Par t 63, Sub p art X X X i ncl ud i ng Sec t i o ns 3

. 2

. 1

. , 3.2.3. , 3.4.5. and t he f o l l o wi ng:

Fo r t he b agho uses s ervi ng t he subm erged arc f urnaces, t he m et al oxygen ref i ni ng pro cess , and crus hi ng and

sc re e n ing o p e ra tio n s, the o w n e r o r o p e ra to r m u st o b se rv e o n a d a ily b a sis fo r th e p re se n c e o f an y visib le

em i ssi o ns. [4 5 C S R 3 4 , 4 0 C F R § 6 3 .1 6 5 7 (a )( 1 ) a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .3 .5 .]

6

. 3

. 5 In orde r t o de t erm i ne co m p l i ance wit h s ect i o ns 6

. 1

. 2

. and 6.1.3. of t hi s p erm i t the p erm i t t ee shal l m o ni t o r and

rec o rd t he am o un t o f

m aterial pr o ce ssed t hro ug h the sc ree n S C

- 1 C o n a m o nthly b asis. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .3 .6 .]Ti t l e V Ope r at i n g Pe r mi t R30

- 0530 0004

- 2007 ( AA01 S M 01 ) Pag e 40 o f 49 Fe l man Pro du ct i on , I nc.

W est V irg ini a D epartment of Env iro nment al P rot ecti on • Div isi on o f Air Q ualit y Appr o v e d : Au g u s t 8, 200 7 • Re v i s e d : J u l y 21, 201 0 M ar ch 8, 201 1 6

. 3

. 6 In orde r t o de t erm i ne co m p l i ance wit h s ect i o n 6.1.4. of t hi s p erm i t t he p erm i t t ee shal l m o ni t o r and reco rd t he

am o un t o f

m aterial pr o ce ssed t hro ug h the E xtrud er E X

- 1 o n a m o nthly b asis. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .3 .7 .]

6

. 3

. 7 In o rder t o d et erm i ne co m p l i ance wi t h sect i o n 6

. 1

. 5

. o f thi s p erm i t the p erm i t t ee shal l m o ni t o r and reco rd t he

am o un t o f

m aterial pr o ce ssed t hro ug h the P ell eti ze r P T

- 1 o n a m o nthly b asis. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .3 .8 .]



### 6. 4. R ep or ti n g R eq u ir em en ts

6. 4. 1. T h e per mi t t ee s h al l c ompl y w i t h a l l a ppl i ca bl e mon i t or i n g a n d r ec or dk ee pi n g re qu i r eme n t s of 40 CFR Par t 60 S u b p a r t OOO.

O wne r s or op er at ors of af f ect ed f aci l i t i es f

or w hi ch cons t r uct i on, mo di f i cat i on, or r econs t r uct i on comm enc ed

on or af t er Ap r i l 22, 200 8, mus t r ecor d each per i od i c i ns pect i on requi r ed un der Sect i on 6

. 3. 3. , i ncl udi ng dat es

an d an y co rrec t i ve ac t i o ns take n, i n a lo g b o o k ( in w rit t en o r elec t ro nic f o rm at). T he o w ne r o r o p era t o r m ust k e e p the lo g b o o k o n site a n d m a k e ha rd o r ele c tro n ic c o p ie s (w h ic h e v e r i s re q u e ste d ) o f t h e lo g b o o k a v a ilab le
to the A d m inistra to r u p o n re q u e st. [4 5 C S R 1 6 , 4 0 C F R § 6 0 .6 7 6 (b )( 1 ), a n d 4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .4 .1 .]

6. 4. 2 T h e per mi t t ee s h al l c ompl y wi t h al l appl i ca bl e mon i t or i n g an d r ec or dk ee pi n g r equ i r eme n t s of 40 CFR Par t 63 S u b p a rt X X X inc lud ing S e c tio n s 3 .5 .1 3 ., 3 .5 .1 4 ., an d 3 .5 .1 5 . o f t h is p e rm it. [4 5 C S R 1 3 , R 1 3 -2 8 5 7 , C o n d itio n 4 .4 .2 .]



### 6.5

. Comp liance Plan

6. 5. 1. N one.

# APPENDIX A In sp ec ti on an d M ain te na nc e P ro gr am

### Felman Produc tion, In c. Emission C ontro l Sy stem ("E CS ") Insp ection and Mainte nan ce Progra m

I t em I ns pe ct i on F requency C o nd i ti o n C o m m en ts

I

. Subme rge d A rc Furnac es ( "SA F")
a) Fur nac e D oo r s 1/ week
b) Fu r n ac e H oods

i ) El ect r od e Fume Sea l s 1/ day

i i ) M i x Chut es 1/ day

i i i ) EC S "D r aw" 1/ day
c) T appi n g H oods

i ) Al i gn ment 1/ day
ii) H yd ra u lic O p e ra tio n 1 /m o n th

iii ) F a n & D a m p e r O p e ra tio n 1 /m o n th

i v) EC S "D r aw" 1/ week

I I

. E C S D uct w ork
a) Fl exi bl e D uct Seal s 1/ week
b) St ack Cap Seal s 1/ week

c ) E x p a n sio n J o ints & D u c tw o rk 1 /Q

d ) M u lti c lo n e s 1 /Q

e ) H e a t E x c h a n g e rs 1 /Q
f) T e m p e rin g A ir D a m p e rs 1 /m o n th

I I I

. Pouri ng H oods
a) Al i gn ment 1/ day

b ) H yd ra u lic O p e ra tio n 1 /m o n th

c ) F a n & D a m p e r O p e ra tio n 1 /m o n th
d) E C S "D r aw" 1/ week

I V

. B aghous es ( 2, 5, 7)
a) Fi l t er B ags & t hei r at t ach ment s 1/ day

b ) C o m p art m ent H o p p ers

i ) D oo r Seal s 1/ day

i i ) St eel P l at i ng 1/ week

i i i ) Scr ew Convey ors & t hei r dri ves 1/ weekI t em I ns pe ct i on F requency C o nd i ti o n C o m m en ts

c) P ri m ary Fan & M o t o rs

i ) B ear i ng s ( Lubri cat i on & V i brat i on) 1/ day

i i ) Pre- Spi n D amp er s 1/ week

i i i ) Fl exi bl e Co nn ect i ons t o D uct 1/ week
d) I n s t r u men t at i on

i ) M agnaheli c G ages and/or M ano m et ers 1 /sh ift

ii) V ib ra tio n M o n ito rs 1 /m o n th

iii ) D a m p e r C o n tro ller 1 /m o n th
iv) T e m p e ra tur e M o n ito rin g In st. 1 /m o n th

v ) P n e u m a t i c Da m p e r Op e r a t o r s & Sol en oi ds 1 /m o n th

vi ) Annu nci at i on 1/ week
e) B ul l sey e D am p ers

i ) I s ol at i on D amp er Seal s 1/ week

i i ) Rever s e Ai r D amp er Seal s 1/ week

f ) M i scel l aneo us Steel wo rk

i ) B af f l epl at es 1/ week

i i ) D i r t y Ai r D uct work 1/ day
g) B ag C l eani ng A p p arat us

i ) Rever s e Ai r Fan ( 2, 5, 7, ) 1/ week

h ) F u me Re mo v a l S y s t e ms

i ) Ro t ar y G at e V al ves 1/ week

i i ) V i brat ors 1/ week

iii ) P n e u m a tic B lo w e rs 1 /m o n th
iv) P n e u m a tic P ip ing 1 /Q
v) Fume St orag e Si l os 1/ week

vi ) Pel l et i zer 1/ day

i ) M i scel l aneo us

i ) G ene r al Cl ean U p 1/ day
ii) C o m p re sse d A ir S yste m 1 /Q

# APPENDIX B R ul e 10 M on it or in g P lanEl ect r i c A r c Fur nace SO 2 M on i t or i ng Pl an

45C SR 10 Co ntr ol Li m i t s of Sul f ur D i oxi de f r om Fu r naces Fel m an Pr oduct i on, I nc. ( Fel m an) oper at es el ect r i c ar c f ur naces ( EA F) f or t he p r oduct i on o f f er r oal l oy m et al

. Sul f ur di oxi de e m i ssi ons a r e ge ner at ed i n t he EAF s N os. 2, 5, and 7 f r om t he u se o f s ul f ur bea r i ng r aw m at er i al s. I ni t i al

2 em i ssi on t est i ng f or SO wi l l be conduct ed a s re qui r ed. A n E PA st udy re l at ed t o em i ssi on t est i ng f r om f i v e EAF s st at ed

2 2 n o s ig n if ic a n t S O c o n c e n tr a tio n s w e r e f o u n d in th e e x h a u s t g a s . T h e S O lo s s f r o m f u r n a c e s e q u ip p e d w i th a ir

2 p o llu tio n c o n tr o l d e v ic e s d id n o t e x c e e d 7 P P H

. S O c o n c e n tr a tio n s r a n g e d f r o m 1 to 1 7 p p m . E P A s ta te d th a t f o r th is

2 r eason, SO i s r ar el y i ncl uded i n an em i ssi on t est pr ogr am ( EP A- 450/ 2- 74- 008, EPA

- 450/ 2- 74- 018A, and EPA

- 450/ 3-

2 80- 041)

. Based o n a si m i l ar pro c es s , S O tes t i ng d at a f r om W est Vi r gi ni a Al l oy , I nc. on EA F N o. 15 i n 19 98 t hat

2 2 showed t he a v er age SO concent r at i on was 18 ppm

. T he cal cul at ed wor st case SO conce nt r at i on f or Fel m an i s 48

v ppm , whi ch i s wel l wi t hi n t he 2
, 000- ppm r equi r em ent of 45CS R §10- 4. 1. T hi s i s base d on t he f ol l owi ng:• R aw m at er i al sul f ur cont ent r anges f r om 0. 6 t o 2. 0 pe r cent• M a x i m u m d e s i g n e x h a u s t fl o w ra te• W or st case coal / coke usage r at e ( FeS i pr oduct i on)• Fi nal pr oduct sul f ur ana l y si s ( Si M n pr oduct i on)• Sl ag su l f ur ana l y si s ( Si M n pr oduct i on)• Baghouse dust / par t i cul at e sul f ur ana l y si s ( Si M n pr oduct i on)

A ppl i c a bl e S t a nda r d: N o pe r son sh al l cause , suf f er , al l ow, or per m i t t he em i ssi on i nt o t he open ai r fr om any sour ce oper at i on an i n- st ack
su l f ur d i ox i de c on ce nt r at i on e xc ee di ng 2
, 00 0 pa r t s pe r m i l l i on b y v ol um e f r om e xi st i ng s ou r ce o pe r at i on s. 4 5 C SR 10§4.

I ni t i a l Com pl i a nc e Te s t i ng: 4 5 C S R 1 0 A § 5 .2 .a . p r o v id e s f o r a n in itia l c o m p lia n c e te s t c o n d u c te d in a c c o r d a n c e w ith 4 0 C F R P a r t 6 0 , A p p e n d ix A , M e th o d 6 o r o th e r e q u i v a l e n t E P A te s ti n g m e th o d , a n d th e r e s u l ts o f th i s in i ti a l te s ti n g w i l l b e u ti l i ze d to d e m o n s tra te
com pl i ance wi t h t hi s m oni t or i ng p l an. I ni t i al t est i ng p er Fel m an’ s C onsent O r der wi l l be per f or m ed as soon as po ssi bl e.

2 A s stat ed ab ove i t i s ex pe c t ed t ha t t he S O co nc en tra ti o n w i l l be on l y a frac t i on of t he 45 C S R 10 §4 regu l atory st andar d of 2, 000 ppm

. B ased on t hese r esul t s F el m an Pro duct i on wi l l be r equest i ng an exem pt i on f r om any f ur t her

2 SO t est i ng.

M oni t or i ng: C EM S ar e r equi r ed onl y i f t her e i s bot h t he p ot ent i al t o em i t 100 t ons p er y ear ( T PY) of sul f ur di oxi de a nd t he p ot ent i al t o em i t sul f ur di oxi de a t a r at e gr eat er t han or equ al t o 90 % of t he a ppl i cabl e em i ssi on st andar d, whi ch i s 2, 000 ppm

. 45 C SR 10A, §6. 2. b. T her ef or e, Fel m an does not ant i ci pat e t he need f or t he i nst al l at i on o f st ac k ga s m oni t or i ng d e v i c e s

. C oal or coke wi l l be t he o nl y r aw m at er i al ut i l i z ed i n t he f er r oal l oy f ur naces wi t h a ny si gni f i cant sul f ur cont ent

. T he
av er age sul f ur cont ent of t hese m at er i al s i s expect ed not t o exceed 2. 0%

. Pr i or t o st ack t est i ng Fel m an wi l l m oni t or t he f ol l owi ng:• Sul f ur cont ent of each coal / coke shi pm ent r ecei v ed.• Sul f ur cont ent of coal / coke consum ed p er f ur nace.• D ai l y coal / coke usage per f ur nace.• D ai l y ope r at i ng h our s per f ur nace.

F e lm a n w ill m a in ta in h is to r ic a l s u p p lie r s u lf u r c o n te n t d a ta f o r a p e r io d o f f iv e ( 5 ) ye a r s . I f th e c o a l/c o k e s u p p lie r f a ils t o pr ov i de ce r t i f i cat es of ana l y si s, t he f ol l owi ng p r ocedur es wi l l be ut i l i z ed:

a. T he o wner or ope r at or of a f er r oal l oy f ur nace shal l m eet t he f ol l owi ng m i ni m um sam pl i ng r equi r em ent s:

1. T he sa m pl e acq ui si t i on p oi nt shal l be at a l ocat i on wher e r epr esent at i v e sam pl es of t he t ot al r aw m at er i al f l ow t o t he f ur nace m ay be obt ai ned. 2. T he su l f ur bea r i ng m at er i al shal l be sam pl ed a t l east once per day 3. M i ni m um sam pl e si z e sha l l be f i v e hu ndr ed ( 500) gr am s. 4

. S a m p l e s s h a l l b e c o m p o s i te d a n d a n a l y ze d a t t h e e n d o f e a c h c a l e n d a r m o n th

b. T he sa m pl es sha l l be pr epar ed for ana l y si s i n acco r dance wi t h pr ocedur es spe ci f i ed i n AST M D 2013- 86. “S ta n d a rd M e th o d o f P re p a rin g C o a l S a m p l e s fo r A n a l y s i s .”c. T he su l f ur cont ent of t he sa m pl es wi l l be det er m i ned i n acco r dance wi t h pr ocedur es speci f i ed i n AS T M D 3177- 84, “ St andard T est M et hods f or T ot al Sul f ur i n t he Anal y si s Sam pl e of C oal and C oke”
, or AST M D 4239- 85,

“ St andar d T est M et hods f or Su l fur i n t he Anal y si s Sam pl e of C oal and C oke U si ng Hi gh T em per at ur e T ube F u rn a c e C o m b u s ti o n M e th o d s .”

2 Based on t he wor st

- case su l f ur cont ent
, t he t heor et i cal SO conce nt r at i on i s 48 ppm ( see a t t ached cal cul at i on)

. Ev en
a t t h is w o r s t- c a s e s u lf u r c o n te n t, c o m p lia n c e w ith th e 2 ,0 0 0

- p p m s ta c k c o n c e n tr a tio n lim it is e a s ily a c h ie v e d . I t is

2 e x p e c te d th a t s ta c k te s tin g w ill d e m o n s tr a te th a t t h e S O is o n ly a f r a c tio n o f th e a llo w a b le lim it. B a s e d u p o n th is

m ar gi n of

com pl i ance wi t h t he 2
, 000- ppm l i m i t
, Fel m an does not bel i ev e t hat on- goi ng m oni t or i ng of t he sul f ur cont ent

2 wi l l be necessar y

. Fel m an t her ef or e r equest s t hat t hese r equi r em ent s be wai v ed o nce t he i ni t i al SO st ack t est dem onst r at es com pl i ance wi t h t hi s st andar d. Fel m an r eal i z es t hi s i s cont i ngent upo n no ope r at i onal or ra w m at er i al change s.

A n a pp rove d m on i t ori ng pl an sh al l co ntai n a res po ns e p l an t o b e i m pl em en t ed du ri ng ex c urs i on s (4 5 C S R 10 A
, 6. 4.g. ).

2 A s s ta te d a b o v e , t h e w o r s t - c a s e s u lf u r c o n te n t o f 2 .0 % e q u a te s to a n S O c o n c e n tr a tio n o f 4 8 p p m . T h e r e f o r e , it is

2 not possi bl e t o exce ed t he 2
, 000- ppm SO l i m i t and no r esponse pl an wi l l be r equi r ed.

Re por t i ng: 7. 2. b. N on- C EM S Based M oni t or i ng. E a c h o w n e r o r o p e ra to r e m p l o y i n g m o n i to rin g p u rs u a n t t o s u b s e c ti o n 6 .4 s h a l l s u b m i t a “M o n i to rin g S u m m a ry R e p o rt” and an “ Excur si on a nd M oni t or i ng Pl an Per f or m ance R epor t ” t o t he Secr et ar y on a qu ar t er l y basi s, t o t he e xt ent
r equi r ed u nder par agr aphs 7. 2. b. 1 t hr ough 7. 2. b. 4; t he Secr et ar y m ay , on a case- by

- case basi s, re qui r e m or e f r equen t rep ort i ng i f t he S ec ret ary de em s i t ne c es s ary t o ac c ura t el y as s es s t he c om pl i an c e st atus of t he fue l bu rni ng un i t (s). Al l re por t s shal l be post m ar k ed by t he t hi r t i et h ( 30t h) day fo l l owi ng t he end of each cal endar qua r t er

. T he M oni t or i ng S u m m a r y R e p o r t s h a ll c o n ta in th e in f o r m a tio n a n d b e in a f o r m a t a p p r o v e d b y th e S e c r e ta r y.

S in c e it is n o t p o s s ib le th a t t h e 4 5 C S R 1 0 § 4 s ta n d a r d o f 2 ,0 0 0 p p m c a n b e v io la te d b y th e e le c tr ic a r c f u r n a c e s , it i s r equest ed t he r epor t i ng r equi r em ent be wai v ed f or t hese uni t s.

2 T h e o w n e r o r o p e r a to r o f a f e r r o a llo y f u r n a c e s h a ll c a lc u la te th e S O e m is s io n s b a s e d o n o p e r a tin g h o u r s , d a ily coal / coke usage, and t he r esul t s of t he a nal y si s f or sul f ur accor di ng t o t he f ol l owi ng e quat i ons:

E QUA TI ONS

M a s s E m i s s i on

2 f i SO ( l b/ hr ) = ( Q / O pH r s) x ( C / 100 ) x ( 64 / 32) x 2 000

W her e:

2 SO ( l b/ hr ) = hour l y m ass sul f ur di oxi de e m i ssi ons, l b/ hr

f Q = coal / coke usage, t ons/ day O pH r s = Fur nace oper at i ng h our s, hr / day

i C = sul f ur conce nt r at i on o f pol l ut ant
, per cent 6 4 = M o le c u la r w e ig h t o f s u lf u r d io x id e , lb /lb

- m o le 3 2 = M o le c u la r w e ig h t o f s u lf u r , lb /lb

- m o le Si M n Sul f ur Br eakdown as of 2/ 20/ 07 Sul f ur i n sl ag = 53% Sul f ur i n f i nal pr oduct = 1% Sul f ur t o ba ghouse = 46%

Em i s s i on Conc e nt r a t i on

2 2 SO ( ppm v ) = SO ( l b/ hr ) x ( 385/ 64) x ( 1/ Q s) x ( 1/ 60) x 1 0 6

W her e:

2 SO ( ppm v ) = Sul f ur di oxi de co ncent r at i on b y v ol um e

2 SO ( l b/ hr ) = Sul f ur di oxi de h our l y m ass em i ssi on 38 5 = M ol ar v ol um e, s cf / l b- m ol e ( i de al g as l aw ) 6 4 = M o le c u la r w e ig h t o f s u lf u r d io x id e , lb /lb

- m o le

s Q = E x ha us t fan vol um etr i c ex ha us t fl ow rat e, s c fm 60 = M i nut es pe r hou r D esi gn Exhau st Fl ow R at es Fur nace #2 = 450
, 000 acf m @ 500 F " Fur nace #5 = 250
, 000 acf m @ 500 F " Fur nace #7 = 350
, 000 acf m @ 550 F "

SU LFU R CA LC UL A TIO NS : MA SS B A LA NC E / MA TE RI A L A NA LY SI S

M ass E m ission Co ncent rat ion

2 2 2 s SO (l b/hr ) = (Q f /

O pH rs) x

(C i / 100 ) x (6 4 / 32) x 200 0 SO (p pmv ) = S O (l b/hr ) x (3 85/6 4) x

(1 /Q ) x (1 /60) x 10 6

2 2 S O ( lb / hr ) = h ou r ly

ma ss s ul f ur

d io x id e em is si on s, l b/ hr S O ( pp mv ) = S ul f ur d io x id e co nc en t r at io n by v ol um ef

Q = c o a l / c o k e u s a g e , to n s / d a y 3 8 5 = Mol a r vo l u m e , s c f

/ l b

- m o l e (i d e a l g a s l a w) O pH rs = Fu rna ce op era ting hou rs, hr/ day 64 = M olecul ar w eight of sulf ur diox ide, lb/ lb-mo le

i s C = sulfu r co ncent rat ion of pollu tant , p erce nt Q = Ex haust fa n v olumet ric ex haust fl ow ra te, scfm 64 = M olecul ar w eight

of sulf ur diox ide, lb/ lb-mo le 60 = M inut es pe r h our 32 = M olecul ar w eight

of sulf ur, lb/ lb-mo le

Fur nace #2 Fur nace #5 Fur nace #7

O pH rs 24 24 24 hrs/ day

f Q 77.0 42.0 42.0 tons/ day max imum p roje cted coal/ coke u sage
3.2 1.8 1.8 T PH ** * based on F eSi A lloy
6,41 7 3,50 0 3,50 0 lb/h r

i C 2.0 2.0 2.0 % max imum su lfur (co al/co ke) -as rece iv ed b asis

p M W 64 64 64 lb/l b-mo le su lfur dio x ide

f EW 32 32 32 lb/l b-mo le su lfur

Po ten tia l F ur nace

2 SO Man ufa ctu re d 256. 67 140. 00 140. 00 lb/h r su lfur dio x ide

Po rt ion of

S ulf ur in Sl ag/ Wa ste * 53% 53% 53% based on S iM n A lloy

Po rt ion of

S ulf ur in Fin al Pr odu ct 1% 1% 1% based on S iM n A lloy

Po rt ion of

S ulf ur in Exh aust G as 46% 46% 46% based on S iM n A lloy

2 SO E mit ted to Baghou se** 118. 1 64.4 64.4 lb/h r
517 .1 282 .1 282 .1 TP Y

Exh aust Temp erature 500 500 550 F "

Exhau st Pressu re 29.6 29.6 29.6 inH g@ 670 ft. ele v . a bov e sea lev el & +5 sta tic pre ssure
De sig n E xhau st Flo w R ate 450, 000 250, 000 350, 000 AC FM
244, 999 136, 111 181, 121 SC FM

2 SO E mit ted to Baghou se** 48 47 36 pp mv

No tes :

* T he r aw

mat eria l mix

incl udes lime/l imesto ne, w hich adsor bs sul fur re leased by

th e coa l/coke . T his i s re flect ed b y th e po rti on of sulfu r i n t he sl ag.

2 ** SO emit ted to the bagho use. It is ex pecte d t hat some o f t he su lfur is conv ert ed t o pa rti culat e sul fat es whi c h wou ld b e

2 collect ed by the baghouse and reduce the sulfu r emissions fur ther . An EPA

study stated no signifi cant SO conce ntr atio ns

2 w ere fo und in t he e x hu as t ga s f or f i v e f urn aces t ested . T he S O loss fro m fu rna ces eq uippe d w ith contr ol d ev ices d id n ot

2 2 ex ceed 7 PP H. S O conce ntr atio ns r anged fr om 1 to 17 p pm. EP A stat ed t hat for th is r eason, S O is rar ely incl uded in a n emission te st p rog ram (E PA -45 0/2- 74- 008, E PA -45 0/2- 74- 018A , a nd E PA -45 0/3- 80- 041)

. ** * M etr ic t onsFel m an Pr od uct i on , I nc. Ne w Ha ve n P l a nt M on t h / Y ear

Fu r nace #__

_____ D A I LY REC O R D SHEET

Da y T ime Ho urs O per ated Co al/C oke

Usa ge (to ns) Init ials Co mments and/ or Ex cursio n I nciden ts (ATT ACH AD DITIO NAL INFO. AS NEEDED) S t a r t u p S h u t d o wn

1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
T o ta ls
Thi s R ecor d m ust

be kept f or 5 year s f r om t he a bove endi

ng d at e.
R ev : 2/ 22/ 07

## Fel man Pr od uct io n, In c. New Hav en Pla nt
Fu rn ace #__

___ Y ear___

___

2 

## SO MONITORING SUMM A RY REPORT

T i m e P eri od H ou rs O per at ed Co a l / Co ke

U sage ( T ons) Co a l / Co ke

A n a lys is S u l f u r ( A / R) C om m ent s and / or Excur si on In c i d e n ts

1 Q uar t er st

J an ua ry

F eb rua ry

M ar ch

Q u a r te r ly T o ta ls

2 Q uar t er nd

A p r il

M ay

June

Q u a r te r ly T o ta ls

3 Q uar t er rd

J u ly
August
Sept em ber

Q u a r te r ly T o ta ls

4 Q uar t er th

O ct ober

N ov em ber

D ecem ber

Q u a r te r ly T o ta ls

G r and T ota l

This Re cord

m ust be ke pt for

5 year s fr om th e ab ove e nding

dat e.

R ev : 2/ 22/ 07

# Attachment 2
Felman Title V Permit Renewal Application
February, 2012

# TITLE V RENEWAL APPLICATION PERMIT NUMBER R30-05300004-2007
Felman Production, Inc. New Haven Facility Mason County, West Virginia

Prepared for: 

# Felman Production, Inc. 4442 Graham Station Road Letart, West Virginia 25253-8701

Prepared by: 

# Potesta & Associates, Inc. 7012 MacCorkle Avenue, SE Charleston, West Virginia 25304 Phone: (304) 342-1400 Fax: (304) 343-9031 Email: potesta@potesta.com

Project No. 0101-11-0444

February 2012Title V Renewal - Permit Number R30-05300004-2007 – Felman Production, Inc., New Haven F acility (0101-11-0444) , February 2012 

# TABLE OF CONTENTS

Title V Permit Application General Forms...............................................................SECTION I-VI

Area Map ........................................................................................................... ATTACHMENT A

Plot Plans ........................................................................................................... ATTACHMENT B
Process Flow Diagrams...................................................................................... ATTACHMENT C
Equipment Table................................................................................................ ATTACHMENT D

Emission Unit Forms ..........................................................................................ATTACHMENT E
Schedule of Compliance Forms..........................................................................ATTACHMENT F

Air Pollution Control Device Forms.................................................................. ATTACHMENT G
Compliance Assurance Monitoring (CAM) Forms ........................................... ATTACHMENT H

# SECTION I-VI

TITLE V PERMIT APPLICATION GENERAL FORMS

# ATTACHMENT A AREA MAP

### SITE LOCATION



# μ

0 2,000 4,000 1,000 Feet P:\Projects\2011\11-0188 Felman Production Inc\Map Documents\FIGURE 1.mxd DATE: JULY 2011 

### FIGURE 1 SITE LOCATION MAP FELMAN PRODUCTION INC. MASON COUNTY, WEST VIRGINIA

# ATTACHMENT B PLOT PLANS

# ATTACHMENT C PROCESS FLOW DIAGRAMS

# ATTACHMENT D EQUIPMENT TABLE

### Title V Equipment Table (equipment_table.doc) Page 1 of 1 D1 of D1 Revised 4/11/05 

## ATTACHMENT D - Title V Equipment Table (includes all emission units at the facility except those designated as insignificant activities in Sectio n 4, Item 24 of the General Forms)

Emission Point ID 1 

### Control Device 1 

### Emission Unit ID 1 

### Emission Unit Description Design Capacity Year Installed/ Modified

001-01 BH2 001-01 No. 2 Furnace 32 MW 1966

001-02 BH5 001-02 No. 5 Furnace 20 MW 1974

001-03 BH7 001-03 No. 7 Furnace 20 MW 1975 002-0B NA 002-0B Outdoor Storage Piles 3 Acres 1952 005-01 NA 005-01 Unpaved Road – Raw Material Delivery NA NA 005-02 NA 005-02 Unpaved Road – Gravel Delivery NA NA 005-03 NA 005-03 Unpaved Road – Wood Chips Delivery NA NA 005-04 NA 005-04 Unpaved Road – Scrap Metal Delivery NA NA 005-05 NA 005-05 Unpaved Road – Products Shipments NA NA 005-06 NA 005-06 Unpaved Road – Raw Material Transfer NA NA 005-07 NA 005-07 Unpaved Road – Endloaders NA NA 009-01 BH 009-01 Crushing and Screening System #1 33 TPH NA 009-02 BH 009-02 Crushing and Screening System #2 33 TPH NA 009-03 BH 009-03 Crushing and Screening System #4 20 TPH NA 009-04 BH 009-04 Crushing and Screening System #5 20 TPH NA

009-06 NA 009-06 Transfer Points 28 TPH NA 00A-01 BH 00A-01 Product Casting Operations 20 TPH NA 00C-01 NA 00C-01 Ladle Burners (Two Systems) 140 MMBtu NA

SC-1C,

T3C, 009-03,

T6C, 05-1CE, and

OS-2CE Various SC-1E, BC-1C, CR-1C, BC-2C, 0S-1C, and

0S-2C Portable Screener/Crusher and Stockpiles 400 TPH Proposed

EX-01E and 05-1X NA EX-01 and 05-1X Extruder Unit and Stockpile 20 TPH Proposed

PT-1E and

OS-1PE FE/N PT-1 and OS-1P Peletizer Unit and Stockpile 6 TPH 2010

1 For 45CSR13 permitted sources, th e numbering system used for th e emission points , control devices, and emission un its s hould be consistent with the numbering system used in the 45CSR13 permit. For grandfathered sources, the numbering system should be consistent with registrations or emissions inventory previously submitte d to DAQ. For em ission points, control devices, and emissions units which have not been previou sly labeled, use the following 45CSR13 numbering system: 1S, 2S , 3S,... or other appropriate description for emission units; 1C, 2C, 3C,... or other appropriate designation for control devices; 1E, 2E, 3E, ... or other appropriate desig nation for emission points.

# ATTACHMENT E EMISSION UNIT FORMS

### Page 1 of 85 Emission Unit Form (emission_unit.doc) Page 1 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
001-01 Emission unit name:
No. 2 Furnace List any control devices associated with this emission unit: No. 2 Baghouse

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This is a submerged electric arc furnace us ed in the production of 75% FeSi ferr oalloy which operates continuously. Raw materials are added to the furnace at regular interval s. Emissions from this unit are controlled by the No. 2 Baghouse.

Manufacturer: Elkem Model number: NA Serial number: NA

Construction date: 1966 Installation date: 1966 Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 32 MW

Maximum Hourly Throughput: 10.1 tph Production Rate Maximum Annual Throughput: 88,476 (10.1 tph x 8,760 hr/yr) Production Rate Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 2 of 85 Emission Unit Form (emission_unit.doc) Page 2 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) 96.10 420.93 Nitrogen Oxides (NO X 

### ) 1.64 7.19 Lead (Pb) 0.000007 0.00003 Particulate Matter (PM 2.5 

### ) 4.73 20.75 Particulate Matter (PM 10 

### ) 4.73 20.75 Total Particulate Matter (TSP) 4.73 20.75 Sulfur Dioxide (SO 2 

### ) 243.46 1,067.78 Volatile Organic Compounds (VOC) 

### 51.30 255.01

Potential Emissions Hazardous Air Pollutants

PPH TPY

Arsenic 0.00071 0.00031

Cadmium 0.00071 0.00031

Chromium 0.03 0.13 Manganese 0.08 0.34 Mercury 0.0012 0.0052

Nickel 0.02 0.08

Selenium 0.000071 0.00031

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
CO – No published emission factor for CO was found. AP-42 indicates that a ll CO reacts above the furnace to form CO2. CO estimated from stack test results of 58.32 pph with a 20% buffer and production ratio of 1.37 based on actual operating rate of 7.355 tph during testing and yearly operation of 8,760 hrs/year which results in 96.10 pph and 420.93 tpy.
NOx – No emission factor for NOx from ferroalloy furnaces were found. Emission factor was obtained from AP42, 4 th 

### Edition, Table 7.13-1 for electric ar c furnaces used in steel foundries.
Total particulate matter emission factor = 344 lb/ton. Lead in baghouse dust = 25 ppm. Therefore, emission factor = 344 lb PM/ton x 0.000025 lb Pb/lb PM = 0.000160 lb/ton.
PM10 and PM2.5 – Conservatively assume all PM is PM10 and PM2.5.

TSP – AP42

### Page 3 of 85 Emission Unit Form (emission_unit.doc) Page 3 of 85 Revised – 07/31/07 

### List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).

SO2 – Emissions based on material balance. Assume 97% of sulfur furnace exits to air as SO2.
Coal used = 57,355,700 lb/yr, Avg. %S (by wt) = 0.76%, SO2 emissions = 422.8 ton/yr Charcoal used = 0 lb/yr, Avg. %S (by wt) = 0.10%, SO2 emissions = o ton/yr Coke used = 1,120,780 lb/yr, Avg. %S (by wt) = 0.85%, SO2 emissions = 9.2 ton/yr Total SO2 emissions = 432.0 ton/yr

VOC – AP42
Total particulate matter emission factor = 344 lb/ton. Arsenic in baghouse dust = 5 ppm. Therefore, emission factor = 344 lb PM/ton x 0.000005 lb As/lb PM = 0.001720 lb/ton.
Total particulate matter emission factor = 344 lb/ton. Ca dmium in baghouse dust = 5 ppm. Therefore, emission factor = 344 lb PM/ton x 0.000005 lb CD/lb PM = 0.001720 lb/ton.
Total particulate matter emission factor = 344 lb/ton. Chromium in baghouse dust = 2000 ppm. Therefore, emission factor = 344 lb PM/ton x 0.002000 lb CR/lb PM = 0.688000 lb/ton.
Total particulate matter emission factor = 344 lb/ton. Manganese in baghouse dust = 5500 ppm. Therefore, emission factor = 344 lb PM/ton x 0.005500 lb Mn/lb PM = 1.892000 lb/ton.
Total particulate matter emission factor = 344 lb/ton. Mercury in baghouse dust = 250 ppm. Therefore, emission factor = 344 lb PM/ton x 0.000005 lb Hg/lb PM = 0.086000 lb/ton.
Total particulate matter emission factor = 344 lb/ton. Nickel in baghouse dust = 1300 ppm. Therefore, emission factor = 344 lb PM/ton x 0.001300 lb Ni/lb PM = 0.447200 lb/ton.
Total particulate matter emission factor = 344 lb/ton. Selenium in baghouse dust = 5 ppm. Therefore, emission factor = 344 lb PM/ton x 0.000005 lb As/lb PM = 0.001720 lb/ton.

### Page 4 of 85 Emission Unit Form (emission_unit.doc) Page 4 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 13 to 18

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Pages 19 to 21

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 5 of 85 Emission Unit Form (emission_unit.doc) Page 5 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
001-02 Emission unit name:
No. 5 Furnace List any control devices associated with this emission unit: No. 5 Baghouse

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This is a submerged electric arc furnace us ed in the production of 75% FeSi ferr oalloy which operates continuously. Raw materials are added to the furnace at regular interval s. Emissions from this unit are controlled by the No. 5 Baghouse.

Manufacturer: Lectromelt Model number: NA Serial number: NA

Construction date: 1974 Installation date: 1974 Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 20 MW

Maximum Hourly Throughput: 5.0 tph Production Rate Maximum Annual Throughput: 43,800 (5 tph x 8,760 hr/yr) Production Rate Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 6 of 85 Emission Unit Form (emission_unit.doc) Page 6 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) 82.17 359.90 Nitrogen Oxides (NO X 

### ) 0.84 3.68 Lead (Pb) 0.00012 0.00052 Particulate Matter (PM 2.5 

### ) 4.73 20.75 Particulate Matter (PM 10 

### ) 4.73 20.75 Total Particulate Matter (TSP) 4.73 20.75 Sulfur Dioxide (SO 2 

### ) 89.44 391.72 Volatile Organic Compounds (VOC) 

### 18.46 80.85

Potential Emissions Hazardous Air Pollutants

PPH TPY

Arsenic 0.00003 0.00012

Cadmium 0.00003 0.00012

Chromium 0.01 0.05 Manganese 0.03 0.12 Mercury 0.0012 0.0052

Nickel 0.0062 0.027

Selenium 0.00003 0.00012

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.). CO – No published emission factor for CO was found. AP-42 indicates that a ll CO reacts above the furnace to form CO2. CO estimated from stack test result of 74.7 pph with a 10% buffer and yearly operation of 8,760 hrs/year which results in 82.17 pph and 359.90 tpy. NOx – No emission factor for NOx fr om ferroalloy furnaces were found. Emission factor was obtained from AP-42, 4 th 

### Edition, Table 7.13-1 for electric ar c furnaces used in steel foundries. Lead – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Lead in baghouse dust = 25 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.000025 lb PB/lb PM = 0.000028 lb/ton. PM10 and PM2.5 – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual produc tion data for this furnace (8 183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Conservatively assume all PM is PM10 and PM2.5. TSP – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter.

### Page 7 of 85 Emission Unit Form (emission_unit.doc) Page 7 of 85 Revised – 07/31/07 

### Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).

SO2 – Assume 97% of sulfur furnace exits to air as SO2. Coal used = 42,451,038 lb/yr, Avg. %S (by wt) = 0.76%, SO2 emissions = 312.9 ton/yr Charcoal used = 0 lb/yr, Avg. %S (by wt) = 0.10%, SO2 emissions = 0 ton/yr Coke used = 465,154 lb/yr, Avg. %S (by wt) = 0.85%, SO2 emissions = 3.8 ton/yr Total SO2 emissions = 316.7 ton/yr VOC – AP42 Arsenic – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Arsenic in baghouse dust = 5 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.000005 lb As/lb PM = 0.000006 lb/ton.
Cadmium – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Cadmium in baghouse dust = 5 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.000005 lb Cd/lb PM = 0.000006 lb/ton.
Chromium – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Chromium in baghouse dust = 2000 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.002255 lb Cr/lb PM = 0.002255 lb/ton.
Manganese – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Manganese in baghouse dust = 5500 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.005500 lb Mn/lb PM = 0.006202 lb/ton.
Mercury – Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Mercury in baghouse dust = 250 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.000250 lb Hg/lb PM = 0.000282 lb/ton.
Nickel - Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Nickel in baghouse dust = 1300 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.001300 Ni/lb PM = 0.001466 lb/ton.
Selenium - Emission factor based on stack test results which indicate 4.1 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8183 hr/yr operation, 28750 ton/yr alloy produced) and includes emissions from product casting. Selenium in baghouse dust = 5 ppm. Therefore, emissions = 1.1277 lb PM/ton x 0.000005 lb Se/lb PM = 0.000006 lb/ton.

### Page 8 of 85 Emission Unit Form (emission_unit.doc) Page 8 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 13 to 18

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Pages 19 to 21

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 9 of 85 Emission Unit Form (emission_unit.doc) Page 9 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
001-03 Emission unit name:
No. 7 Furnace List any control devices associated with this emission unit: No. 7 Baghouse

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This is a submerged electric arc furnace used in the produc tion of either 50% or 75% FeSi ferroalloy which operates continuously. Raw materials are added to the furnace at regular intervals. Emissions from this unit are controlled by the No. 7 Baghouse.

Manufacturer: Lectromelt Model number: NA Serial number: NA

Construction date: 01/01/1976 Installation date: 01/01/1976 Modification date(s): MM/DD/YYYY

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 20 MW

Maximum Hourly Throughput: 5.0 tph Production Rate Maximum Annual Throughput: 43,800 tpy (5.0 tph x 8,760 hr/yr) Production Rate Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 10 of 85 Emission Unit Form (emission_unit.doc) Page 10 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) 83.38 365.20 Nitrogen Oxides (NO X 

### ) 0.84 3.68 Lead (Pb) 0.00026 0.0012 Particulate Matter (PM 2.5 

### ) 10.06 44.06 Particulate Matter (PM 10 

### ) 10.06 44.06 Total Particulate Matter (TSP) 10.06 44.06 Sulfur Dioxide (SO 2 

### ) 111.93 490.24 Volatile Organic Compounds (VOC) 

### 24.15 105.78

Potential Emissions Hazardous Air Pollutants

PPH TPY

Arsenic 0.00005 0.00022

Cadmium 0.00005 0.00022

Chromium 0.02 0.09 Manganese 0.06 0.25 Mercury 0.0026 0.011

Nickel 0.013 0.058

Selenium 0.00005 0.00022

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.). CO – No published emission factor for CO was found. AP-42 indicates that a ll CO reacts above the furnace to form CO2. CO estimated from stack test result of 75.8 pph with a 10% buffer and yearly operation of 8,760 hrs/year which result in 83.38 pph and 365.20 tpy.
NOx - No emission factor for NOx from ferroalloy furnaces were found. Emission factor was obtained from AP-42, 4 th 

### Edition, Table 7.13-1 for electric arc furnaces used in steel foundries.
Lead – Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Lead in baghouse dust = 0.000025 ppm. Therefore, 2.395 lb PM/ton x 0.000025 lb Pb/lb PM = 0.000060 lb/ton.

### Page 11 of 85 Emission Unit Form (emission_unit.doc) Page 11 of 85 Revised – 07/31/07 

### List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 and PM2.5 – Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual produc tion data for this furnace (8 181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Conservatively assume all PM is PM10 and PM2.5.
TSP – Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting.
SO2 – Assume 97% of sulfur present in coal is emitted to the air as SO2. Coal used = 40,234,948 lb/yr, Avg. %S (by wt) = 0.76%, SO2 emissions from coal – 296.6 ton/yr Charcoal used = 0 lb/yr, Avg. %S (by wt) = 0.10%, SO2 emissions = 0 ton/yr Coke used = 461,841 lb/yr, Avg. 5S (by wt) = 0.85%, SO2 emissions = 3.8 ton/yr Total SO2 emissions = 300.4 ton/yr VOC – AP42
Arsenic – Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Emissions from Arsenic = 2.395 lb PM/ton x 0.000005 lb As/lb PM = 0.000012 lb As/ton.
Cadmium – Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Emissions from Cadmium = 2.395 lb PM/ton x 0.000005 lb Cd/lb PM = 0.000012 lb Cd/ton.
Chromium - Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Emissions from Chromium = 2.395 lb PM/ton x 0.002000 lb Cr/lb PM = 0.004790 Cr/ton.
Manganese - Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Emissions from Manganese = 2.395 lb PM/ton x 0.005500 lb Mn/lb PM = 0.013173 lb Mn/ton.
Mercury - Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Emissions from Mercury = 2.395 lb PM/ton x 0.000250 lb Hg/lb PM = 0.000599 lb Hg/ton.
Nickel – Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Emissions from Nickel = 2.395 lb PM/ton x 0.001300 lb Ni/lb PM = 0.003114 lb Ni/ton.
Selenium - Emission factor based on stack test results which indicate 6.6 lb/hr (controlled) of particulate matter. Emission factor was derived using actual production data for this furnace (8181 hr/yr operation, 22550 ton/yr alloy produced) and includes emissions from product casting. Emissions from Selenium = 2.395 lb PM/ton x 0.002000 lb Se/lb PM = 0.004790 lb Se/ton.

### Page 12 of 85 Emission Unit Form (emission_unit.doc) Page 12 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.

See Pages 13 to 18

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)

See Pages 19 to 21

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.Page 13 of 85Emission Unit Form (emission_unit.doc)Page 13 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement145CSR§§7-3.1 and 3.240CFR§3.1653, and 45CSR344.1.1 Opacity No person shall cause, suffer, allow or permit emission of smoke and/or particulate matter into the open air fromanyprocess source operation which is greater than twenty (20)percent opacity, except for smokeand/or particulate matteremitted from any process source operation which is less than forty (40)percent opacity for any period or periodsaggregating no more than five (5) minutes in any sixty (60)minute period. Compliance with this limit shall demonstratecompliance with the less stringentlimitation of 40 CFR §63.1653.245CSR§§7-4.3. 4.1.2 DilutionProhibitionNo person shall circumvent the provisions of 45CSR7 by addingadditional gas to any exhaust or group of exhausts for thepurpose of reducing the stack gas concentration.345CSR§7-4.7.a.. 4.1.3 Regulation 7ExemptionType ‘b’ duplicate source operations whose air pollution controlequipment efficiency is a minimum of ninety-nine percent(99%) by weight and whose total process weight rate isless than two hundred fifty thousand (250,000) pounds per hourshall be exempted from the requirements of 45CSR§7-4.1 provided that smoke emitted into the open air from any suchduplicate source operation is less than twenty percent (20%) opacity.445CSR§7-4.12. 4.1.4. StackRequirementAny stack serving any process source operation or air pollution control equipment on anyprocess source operation shallcontain flow straightening devices or a vertical run of sufficient length to establishflow patterns consistent with acceptablestack sampling procedures.545CSR§7-4.13. 4.1.5. HAP Potential Hazardous Material Emissions—Persons responsible for manufacturing processing source operations from whichhazardous particulate matter material may be emitted such as,but not limited to, lead, arsenic, beryllium and other suchmaterials shall give the utmost care andconsideration to the potential harmful effects of the emissions resulting from suchactivities. Evaluations of these facilitiesas to adequacy, efficiency and emission potential will be made on an individualbasis by the Director working in conjunctionwith other appropriate governmental agencies.645CSR§7-5.1 4.1.6. Minimization ofFugitive PMNo person shall cause, suffer, allow orpermit any manufacturing process generating fugitive particulate matter to operatethat is not equipped with a system, which may include, but notbe limited to, process equipment design, control equipmentdesign or operation and maintenance procedures, to minimize the emissionsof fugitive particulate matter. To minimizemeans such system shall be installed, maintained and operated to ensure the lowest fugitive particulate matter emissionsreasonably achievable.745CSR§7-5.3., 40CFR§63.1653(b), and45CSR344.1.7. 4.1.1. and 4.1.6.ExclusionsSections 4.1.1. and4.1.6. of this permit shall not apply to particulate matter emitted from the operation of an existingferroalloy electric submerged arc furnace during blowing taphole events, poling and oxygen lancing operations. Polingemissions shall not exceed five (5) minutes in duration during any poling operation. Compliance with this limit shalldemonstrate compliance with the less stringent limitation of 40CFR§63.1653(b).845CSR§10-4.1. 4.1.8. Sulfur DioxideLimitNo person shall cause, suffer, allow or permit the emission intothe open air from any source operation an in-stack sulfurdioxide concentration exceeding2,000 parts per million by volume from existing source operations, except as provided insubdivisions 4.1.a through 4.1.e. of 45CSR10.9CO-R7-E-2004-13,Condition III.4.4.1.9. 40 CFR63, XXXWithin ninety (90) days after startup of any furnace, the company shall bein compliance with all provisions set forth in40CFR Part 63, Subpart XXX – National Emission Standards for Ferromanganese and Silicomanganese Production.10CO-R7-E-2004-13,Condition III.10.4.1.10. Furnace 9 Restart Prior to restarting Furnace #9, the company shall apply for and obtain a Rule 13 permit.Page 14 of 85Emission Unit Form (emission_unit.doc)Page 14 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement1140CFR§63.1652(b) and45CSR344.1.11. PM Limits No owner or operator shall cause to be discharged into the atmosphere from any existing open submerged arc furnaceexhaust gases (including primary and tapping) containing particulatematter in excess of the following:Emission Unit ID 001-01; Furnace ID No. 2; Ferromanganese Production 29.8; Silicomanganese Production 35.9Emission Unit ID 001-02; Furnace ID No. 5; Ferromanganese Production 21.7; Silicomanganese Production 27.2Emission Unit ID 001-03; Furnace ID No. 7; Ferromanganese Production 21.7; Silicomanganese Production 27.212CO-R7-95-13, Conditions7.b.1.A. and B. and40CFR§63.1652(b) and45CSR344.2.1. Visible Emissions The permittee shall conduct visual emission (VE) observations in accordancewith Sections 3.2.1. and 3.2.2. of this permit.a. Visible emissions observations on the No. 5 and No. 7furnace baghouse are not required during any shift in which properobserver location cannot be achieved;b. For each incident during daylighthours where any furnace by-pass cap is opened, regardless of furnace power input oroperations status, VE observations shall be initiated no laterthan ten (10) minutes form the time such by-pass caps areopened and shall continue for at least four(4) hours, until such time as the by-pass caps are closed, or VE observations ofthe by-pass cap are 10% or less for at least ten minutes, whichever occurs first.13CO-R7-95-13, Condition 7.b.4.and 40CFR§63.1657(a)(2)(i).and 45CSR344.2.2. Recording The permittee shall continue to calibrate, maintain, and operate instrumentation to continuously monitor and record thefollowing:a. Power input to each furnaceb. Current or power input and winding temperature for each furnace baghouse fan motor.c. Pressure drop across each furnace baghouse fan. Compliancewith this limit shall demonstrate compliance with the lessstringent limitation of 40CFR§63.1657(a)(2)(i).1440CFR§63.1656(d) and45CSR344.2.3. Compliancedemonstrationwith opacitystandardsCompliance demonstration with opacity standards.a. 1. The owner or operator must conduct initial opacity observations for the shop building to demonstrate compliance withthe applicable opacity standards according to 40CFR§63.6(h)(5), which addresses theconduct of opacity or visible emissionobservations.2. In conducting the opacity observations of the shop building, the observer must limit hisor her field of view to the areaof the shop building roof monitor that corresponds to the placement ofthe affected submerged arc furnaces.3. The owner or operator must conduct the opacity observations according to EPA Method 9 of 40CFR part 60, appendixA, for a minimum of 60 minutes.b. 1. When demonstrating initial compliance with the shop building opacity standard, as required by Section4.2.1.a.1. ofthis permit, the owner or operator mustsimultaneously establish parameter valuesfor one of the following: The controlsystem fan motor amperes and all capture system damper positions, the total volumetric flow rate to the air pollution controldevice and all capture system damper positions, or volumetric flow rate through each separately ducted hood that comprisesthe capture system.2. The owner or operator may petition the Administrator to reestablish these parameters whenever he or she candemonstrate to the Administrator’s satisfaction that the submerged arc furnace operating conditions upon which theparameters were previously established are no longer applicable. The values of these parameters determined during themost recent demonstration of compliance must be maintained at the appropriate level for each applicable period.c. The owner or operator must demonstrate continuing compliance with the opacity standards by following the monitoringrequirements specified in Section 4.2.4. of this permit and the reporting and recordkeeping requirements specified inSections 3.5.15.b.c. and 3.4.5.b. of this permit.Page 15 of 85Emission Unit Form (emission_unit.doc)Page 15 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement1540CFR§63.1657(c) and45CSR344.2.4. Shop Opacity The owner or operator subject to the opacitystandards in 40CFR§63.1653 must comply with one of the monitoring optionsin paragraphs a., b., or c. below. The selected option mustbe consistent with that selected during the initial performance testdescribed in Section 4.2.3.b. of this permit. Alternatively, the owner or operator may use the provisions of 40CFR§63.8(f)to request approval to use an alternative monitoring method.a. The owner or operator must check and record the control system fan motor amperes and capture system damper positionsonce per shift.b. The owner or operator must install, calibrate, and maintain a monitoring device that continuously records the volumetricflow rate through each separately ducted hood.c. The owner or operator must install, calibrate, and maintain a monitoring device that continuously records the volumetricflow rate at the inlet of the air pollution control device andmust check and record the capture system damper positions onceper shift.d. The flow rate monitoring devicesmust meet the following requirements:1. Be installed in an appropriate location in the exhaust duct such that reproducible flow rate monitoring will result.2. Have an accuracy ±10 percent over its normal operating range and be calibrated according to the manufacturer’sinstructions.e. The Administrator may require the owner or operator to demonstrate the accuracy of the monitoring device(s) relative toMethods 1 and 2 of 40CFR part 60, appendix A.f. Failure to maintain the appropriatecapture system parameters (fan motor amperes, flow rate, and/or damper positions)establishes the need to initiate correctiveaction as soon as practicable after the monitoring excursion in order to minimizeexcess emissions.g. Failure to monitor or failure to take corrective action under the requirements ofSection 4.2.4. of this permit is a violationof the general duty to operate in a manner consistent with good air pollution control practices that minimizes emissions per40CFR§63.6(e)(1)(i).1645CSR§10-8.1. 4.3.1. Sulfur DioxideLimitThe permittee shall demonstrate compliance with Section 4.1.8.of this permit by periodic testing in accordance with 40CFRPart 60, Appendix A, Method 6 or other equivalent EPA testing method approved by the Director and the approvedmonitoring plan (See Appendix B).17CO-R7-E-2004.13, ConditionIII.4., 40CFR§§63.1658(d) and(e), 40CFR§63.7, and45CSR344.3.2. Stack Testing40CFR63,Subpart XXXStack tests in accordance with 40CFR Part 63, Subpart XXX shallbe performed within ninety (90) days of startup of anyfurnace. At least sixty (60) days priorto conducting stack tests, a test protocol shall be submitted to DAQ outlining testmethodologies, operating conditions, port locations, and any other information deemed necessary by DAQ. Compliancewith these limits shall demonstrate compliance with the less stringent limitations of 40CFR§§63.1658(d) and (e), and40CFR§63.7.18CO MM-06-001, Order forCompliance – Air Quality,Condition 5.4.3.3. Stack TestProtocolWithin 45 days of initiating furnace operations, the permitee willsubmit a stack testing plan for the operating furnace(s) atthe facility.19CO MM-06-001, Order forCompliance – Air Quality,Condition 6.4.3.4. Stack TestingWithin 180 days of initiating furnace operations, the permittee will conduct stack testing for PM, NOxSOx, VOCs and COfor all operating furnaces at the facility.Page 16 of 85Emission Unit Form (emission_unit.doc)Page 16 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement2040CFR§§63.1656(c)(1), (2),(3)(ii), and 45CSR344.3.5. ComplianceDemonstrationwith theEmissionsStandardsCompliance demonstration withthe emissions standards.a. The owner or operator must conduct an initial performance testfor air pollution control devices or vent stacks subject toSection 4.1.11. of this permit to demonstrate compliance with the applicable emission standards.b. The owner or operator must conduct annual performance tests for the air pollution control devices and vent stacksassociated with the submerged arc furnaces, with the exception ofany air pollution control devices that serve tappingemissions combined with non-furnace emissions, such as equipment associated with crushing and screening. Also excludedare air pollution control devices that serve dedicated non-furnaceemissions, such as equipment associated with crushing andscreening. The results of these annual tests will be used to demonstrate compliance with the emission standards in Section4.1.11. of this permit, as applicable.c. Following development, and approval, if required, of thesite-specific test plan, the owner or operator must conduct aperformance test for each air pollution control device or ventstack to measure particulate matter and determine compliancewith the applicable standard.An owner or operator of sources subject to the particulatemass rate standards in Section 4.1.11. of this permit mustdetermine compliance as follows:1. Determine the particulate matter concentration and volumetric flow rateusing Method 5 or 5D, as applicable.2. Compute the mass rate (EM) of particulate matter for each run using the following equation:]KsiQsdiCEMNi/1⎢⎣⎡=∑−Where:EM = mass rate of particulate matter, kg/hr (lb/hr).N = total number of exhaust streamsat which emissions are quantified.Csi = concentration of particulate matter fromexhaust stream “i”, mg/dscm (gr/dscf).Qsdi = volumetric flow rate ofeffluent gas from exhaust stream “i”, dscm/hr (dscf/hr)K = conversion factor, 1 × 106 mg/kg (7,000 gr/lb).3. Compliance is demonstrated if the average of the mass rates for the three runs comprising the performance test does notexceed the standard.21CO-R7-95-13, Conditions7.b.3.4.4.1. Recordkeeping Records of the visible emission checks conducted in accordance withSection 4.2.1. of this permit shall bemaintained inaccordance with Section 3.2.2. of this permit.Page 17 of 85Emission Unit Form (emission_unit.doc)Page 17 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement22CO-R7-95-13, Condition7.b.2.A.4.4.2. Recordkeeping The permitteeshall record on a daily basis:a. During each incident of by-pass capusage or where any visual emissions are observed from such by-pass cap, thepermittee shall record the following information:i. Exact time that the by-pass cap was opened;ii. Exact time that the by-pass cap was closed;iii. Cause or causes leading to the by-pass cap usage;iv. Actions taken to prevent recurrence of cause or causes leading to by-pass cap usage;v. Reports of any citizen complaints filed with or received by the permittee;vi. Power input to the furnace.23CO-R7-95-13, Condition 7.b.5. 4.4.3. Fan Curve Record The permittee shall maintain on file at the facility a permanent record of the fan performance curve or representative fanperformance curve prepared for a specific temperature for each furnace baghouse fan.24CO-R7-95-13, Condition 7.b.6. 4.4.4. Log of “blowingtap holes,” poling,and oxygenlancingThe permittee shall maintain a certified log of the time, duration and furnace number of all"blowing tap holes," "poling,"and "oxygen lancing" at each furnace. Thislog must be made available upon requestof any representative of the Division ofAir Quality and must be retained for five (5) years.25CO-R7-E-2004.13, ConditionIII.11.4.5.1 Restart of FurnaceNotificationThe permittee shall notify DAQ at least 48 hours prior to restarting any furnace at the facility.26CO MM-06-001, Order forCompliance – Air Quality,Condition 2.4.5.2. Restart of FurnaceNotificationThe permittee will provide notice to the DAQ no less than 5 days prior to initial operation of any furnace at the facility.27CO MM-06-001, Order forCompliance – Air Quality,Condition 7.4.5.3. Stack Test Report Within 60 days ofcompleting stack testing, the permittee will submit a report of stack testing on allfurnaces operating at thefacility.28CO MM-06-001, OtherProvisions, Condition 3.4.5.4. CO 1-2006 MM If any event occurs which causes delay in the achievement of the requirements of Consent Order 1-2006 MM, the permitteeshall have the burden of proving that the delay was causedby circumstances beyond its reasonable control which could nothave been overcome by due diligence (i.e., force majeure). Force majeure shall not include delays caused or contributed toby the lack of sufficient funding. Withinthree (3) working days after the permittee becomes aware of such a delay,notification shall be provided to the Director/Chief Inspector and shall, within ten (10) working days of initial notification,submit a detailed written explanation of the anticipated length and cause of the delay,the measures taken and/or to be takento prevent or minimize the delay, and atimetable by which the permittee intendsto implement these measures. If theDirector agrees that the delay has beenor will be caused by circumstances beyond the reasonable control of the permittee(i.e., force majeure), the time for performance hereunder shall be extended for a period of time equal to the delay resultingfrom such circumstances. A force majeure amendment granted bythe Director shall be considered a binding extension ofthis Order and of the requirements herein. The determination of the Director shall be final and not subject to appeal.Page 18 of 85Emission Unit Form (emission_unit.doc)Page 18 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement2945CSR§30-4.3.h.1.c.4.6.1. Test Protocol The permittee shall submit a testprotocol to DAQ in accordance with Section 4.3.2. ofthis permit within 30 days of theeffective date of the Title V Permit.3045CSR§30-4.3.h.1.c. 4.6.2 Stack Test The permittee shall conduct stack tests in accordance with Sections4.3.2. and 4.3.5. of this permit within 90 days of theeffective date of the Title V Permit.3145CSR§30-4.3.h.1.c4.6.3. Stack Testing Plan The permittee shall submit astack testing plan for the operating furnace(s) at the facility in accordance with Section 4.3.3. ofthis permit within 45 days of the effective date of the Title V Permit.3245CSR§30-4.3.h.1.c 4.6.4. Stack Test The permittee shall conduct stack tests for PM, NOx, SOx, VOCs and CO for all operating furnaces at the facility inaccordance with Section 4.3.4. of thispermit within 180 days of the effective date of the Title V Permit.Page 19 of 85Emission Unit Form (emission_unit.doc)Page 19 of 85Revised – 07/31/07For all applicable requirementslisted above, provide monitoring/testing/recordkeeping/reporting which shall be used to demonstrate compliance. If themethod is based on a permit or rule, include the condition number or citation. (Note: Eachrequirement listedabove must havean associated method ofdemonstrating compliance. If there isnot already a required method in place,then a method must be proposed.)No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionNameMethod of Compliance145CSR§§7-3.1 and 3.240CFR§3.1653, and 45CSR344.1.1 Opacity Opacity Testing as required.245CSR§§7-4.3. 4.1.2 DilutionProhibitionNA345CSR§7-4.7.a.. 4.1.3 Regulation 7ExemptionNA445CSR§7-4.12. 4.1.4. StackRequirementNA545CSR§7-4.13. 4.1.5. HAP NA645CSR§7-5.1 4.1.6. Minimization ofFugitive PMNA745CSR§7-5.3., 40CFR§63.1653(b), and45CSR344.1.7. 4.1.1. and 4.1.6.Exclusion 5NA845CSR§10-4.1. 4.1.8. SulfurDioxideLimitRegulation 10 Monitoring Plan Required9CO-R7-E-2004-13,Condition III.4.4.1.9.40CFR63,Subpart XXXCompliance with 40CFR63, SubpartXXX, within 90 days of start up.10CO-R7-E-2004-13,Condition III.10.4.1.10. Furnace 9 Restart Permit required to restart Furnace No. 9.1140CFR§63.1652(b) and45CSR344.1.11. PM Limits Stack testing as required.12CO-R7-95-13, Conditions7.b.1.A. and B. and40CFR§63.1652(b) and45CSR344.2.1. Visible Emissions Conduct VE observations as required.13CO-R7-95-13, Condition 7.b.4.and 40CFR§63.1657(a)(2)(i).and 45CSR344.2.2. Recording Calibrate, maintain, and operate instruments tocontinuously monitor and recordpower input to each furnace, current orpower input and winding temperature for baghouse for motor and pressure drop across the baghouses.1440CFR§63.1656(d) and45CSR344.2.3.ComplianceDemonstrationwith OpacityStandardsConduct VE/opacity testing as required.Page 20 of 85Emission Unit Form (emission_unit.doc)Page 20 of 85Revised – 07/31/07For all applicable requirementslisted above, provide monitoring/testing/recordkeeping/reporting which shall be used to demonstrate compliance. If themethod is based on a permit or rule, include the condition number or citation. (Note: Eachrequirement listedabove must havean associated method ofdemonstrating compliance. If there isnot already a required method in place,then a method must be proposed.)No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionNameMethod of Compliance1540CFR§63.1657(c) and45CSR344.2.4. Shop Opacity 40CFR63.1653 monitoring.1645CSR§10-8.1. 4.3.1. Sulfur DioxideLimitSulfur monitoring and periodic testing.17CO-R7-E-2004.13, ConditionIII.4., 40CFR§§63.1658(d) and(e), 40CFR§63.7, and45CSR344.3.2. Stack Testing40CFR63,Subpart XXX40CFR63, Subpart XXX stack testing after startup.18CO MM-06-001, Order forCompliance – Air Quality,Condition 5.4.3.3. Stack TestProtocolStack test plan submission.19CO MM-06-001, Order forCompliance – Air Quality,Condition 6.4.3.4. Stack Testing Stack test after initiating furnace operations.2040CFR§§63.1656(c)(1), (2),(3)(ii), and 45CSR344.3.5. ComplianceDemonstrationwith theEmissionsStandardsStack testing/performance test.21CO-R7-95-13, Conditions7.b.3.4.4.1. Recordkeeping VE observations and records.22CO-R7-95-13, Condition7.b.2.A.4.4.2. Recordkeeping Daily required records for by-pass cap.23CO-R7-95-13, Condition 7.b.5. 4.4.3. Record Fan Curve Record of fan performance curve on site.24CO-R7-95-13, Condition 7.b.6. 4.4.4. Log of “blowingtap holes,” poling,and oxygenlancingCertified log of time, duration, and furnace number for blowing tap holes, poling, and oxygen lancing at each furnace.25CO-R7-E-2004.13, ConditionIII.11.4.5.1 Restart of FurnaceNotificationsRestart notifications.26CO MM-06-001, Order forCompliance – Air Quality,Condition 2.4.5.2. Restart of FurnaceNotificationsRestart notifications.Page 21 of 85Emission Unit Form (emission_unit.doc)Page 21 of 85Revised – 07/31/07For all applicable requirementslisted above, provide monitoring/testing/recordkeeping/reporting which shall be used to demonstrate compliance. If themethod is based on a permit or rule, include the condition number or citation. (Note: Eachrequirement listedabove must havean associated method ofdemonstrating compliance. If there isnot already a required method in place,then a method must be proposed.)No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionNameMethod of Compliance27CO MM-06-001, Order forCompliance – Air Quality,Condition 7.4.5.3. Stack Test Report Stack test report required.28CO MM-06-001, OtherProvisions, Condition 3.4.5.4. CO 1-2006MM Submit as needed updates on CO MM-06-001.2945CSR§30-4.3.h.1.c. 4.6.1. Test ProtocolSubmit test protocol for stack testing.3045CSR§30-4.3.h.1.c. 4.6.2 Stack Test Stack Testing.3145CSR§30-4.3.h.1.c 4.6.3. Stack Testing Plan Stack Testing Plan.3245CSR§30-4.3.h.1.c 4.6.4. Stack Test Conduct Stack Testing: Parameters.

### Page 22 of 85 Emission Unit Form (emission_unit.doc) Page 22 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
00A-01 Emission unit name: Product Casting Operations List any control devices associated with this emission unit: Baghouses

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission unit quantifies emissions from the casting of molten ferroalloy product. Casting is carried out on four large casting wheels; one dedicated to each of the four submerged electric arc furnaces. Emissions from casting operations are controlled by the same baghouses used to control emissions from the furnaces.

Manufacturer: NA Model number: NA Serial number: NA

Construction date:
NA Installation date:
NA Modification date(s):
NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 20 tph and 165,367 tpy

Maximum Hourly Throughput: 20 tpy Maximum Annual Throughput: 165,367 tpy Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 23 of 85 Emission Unit Form (emission_unit.doc) Page 23 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.44 0.19 Particulate Matter (PM 10 

### ) 0.44 0.19 Total Particulate Matter (TSP) 0.44 0.19 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emission factor for ferroalloy casting was obtained from the Ohio EPA Study, “Reasonably Available Control Measures for Fugitive Dust Sources”, Septembe r 1980, Ohio Environmental Protection Agency, Division for Air Pollution Control. Emission factor is as follows: 2.4 lb/ton processed. Conservatively assume PM2.5 is equal to PM10.
Emissions from casting are fugitive within the building and, based on observation and engineering judgment, approximately 20% of emissions are released through the roof monitors. The remaining 80% is captured by the baghouses. Therefore, emission factor is as follows: 2.4 lb/ton x (1-0.80) = 0.48 lb/ton. Conservatively assume all PM is PM10.
TSP – Emission factor for ferroalloy casting was obtained from the Ohio EPA Study “R easonably Available Control Measures for Fugitive Dust Sources”, September 1980, Ohio Environmental Protecti on Agency, Division for Air Pollution Control. Emission factor is as follows: 2.4 lb/ton processed.
Emissions from casting are fugitive within the building and, based on observation and engineering judgment, approximately 20% of emissions are released through the roof monitors. The remaining 80% is captured by the baghouses. Therefore, emission factor is as follows: 2.4 lb/ton x (1-0.80) = 0.48 lb/ton. Conservatively assume all PM is PM10.

### Page 24 of 85 Emission Unit Form (emission_unit.doc) Page 24 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 67 and 68

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Page 69

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 25 of 85 Emission Unit Form (emission_unit.doc) Page 25 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
00C-01 Emission unit name:
Ladle Burners List any control devices associated with this emission unit:
NA

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Ladle burners are used to heat/reheat ladles containing molten ferroalloy. The ladle burners fire No. 2 oil.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 140 MMBtu/hr

Maximum Hourly Throughput: 40 gph each Maximum Annual Throughput: 44,000 gpy Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? X Yes ___ No If yes, is it?

___ Indirect Fired X Direct Fired Maximum design heat input and/ or maximum horsepower rating:

140 MMBtu/hr Type and Btu/hr rating of burners:

140 MMBtu/hr

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

No. 2 Fuel Oil

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

No. 2 Fuel Oil 0.05% NA ~140MMBtu / 1,000 gal

### Page 26 of 85 Emission Unit Form (emission_unit.doc) Page 26 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) 0.0479 0.21 Nitrogen Oxides (NO X 

### ) 0.10 0.44 Lead (Pb) Particulate Matter (PM 2.5 

### ) 4.47 19.57 Particulate Matter (PM 10 

### ) 4.47 19.57 Total Particulate Matter (TSP) 4.47 19.57 Sulfur Dioxide (SO 2 

### ) 0.069 0.30 Volatile Organic Compounds (VOC) 

### 0.003 0.01

Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emission factor for PM = 2 lb/1,000 gal burned 44,000 gal/yr used 50% of PM is PM-10 Therefore, PM10 emission factor = 1 lb/1,000 gal. Conservatively assume PM 2.5 is equal to PM10.
TSP – Emission factor = 2 lb/1,000 gal burned 44,000 gal/yr used
SO2 – Emission factor – 124S lb/1,000 gal burned 44,000 gal/yr used S = 0.05% Emission Factor = 7.1 lb/1,000 gal burned
VOC – Emission factor = 0.34 lb/1,000 gal burned 44,000 gal/yr used
NOx – Emission factor = 20 lb/1,000 gal burned 44,000 gal/yr used
CO – Emission factor = 5 lb/1,000 gal burned 44,000 gal/yr used

### Page 27 of 85 Emission Unit Form (emission_unit.doc) Page 27 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 67 and 68

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Page 69

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 28 of 85 Emission Unit Form (emission_unit.doc) Page 28 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
002-0B Emission unit name: Outdoor Storage Piles List any control devices associated with this emission unit:
NA

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Raw materials are stored outside of the main f acility building on approximately 3 acres of land.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: 1952 Installation date: 1952 Modification date(s): NA Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 3 Acres

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 29 of 85 Emission Unit Form (emission_unit.doc) Page 29 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.44 1.93 Particulate Matter (PM 10 

### ) 0.44 1.93 Total Particulate Matter (TSP) 0.44 1.93 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions from raw material storage piles based on WV emission factor of 3.5 lb/acre/day. Emissions were calculated as follows: Lb/hr = (3.5 lb/acre/day)(3 acre s)/(24 hr/day) = 0.4375 lb/hr Ton/yr = (3.5 lb/acre/day)(3 acres)(365 day/yr)/(2000 lb/ton) = 1.92 ton/yr Conservatively assume PM2.5 is equal to PM10.
TSP – Emissions from raw material storage piles based on WV emission factor of 2.5 lb/acre/day. Emissions were calculated as follows: Lb/hr = (3.5 lb/acre/day)(3 ac res)/(24 hr/day) = 0.44 lb/hr Ton/yr = (3.5 lb/acre/day)(3 acres)(365 day/yr)/(2000 lb/ton) = 1.92 ton/yr

### Page 30 of 85 Emission Unit Form (emission_unit.doc) Page 30 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 31 of 85 Emission Unit Form (emission_unit.doc) Page 31 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
005-01 Emission unit name: Unpaved Roads – Raw Material Delivery List any control devices associated with this emission unit:
NA

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission unit quantifies emissions caused by vehicle traffic occurring during raw material delivery.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA Design Capacity (examples: furnaces - tons/hr, tanks - gallons): NA

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 32 of 85 Emission Unit Form (emission_unit.doc) Page 32 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.02 0.099 Particulate Matter (PM 10 

### ) 0.02 0.099 Total Particulate Matter (TSP) 0.05 0.221 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor = 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT. Particle size multiplier for PM10 is 0.36. Therefore, PM10 emissions = (2.945 lb/hr)(0.36)/(0.80) = 1.325 lb/hr. Conservatively assume PM 2.5 is equal to PM10.
TSP – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor is 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT.

### Page 33 of 85 Emission Unit Form (emission_unit.doc) Page 33 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 34 of 85 Emission Unit Form (emission_unit.doc) Page 34 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
005-02 Emission unit name: Unpaved Roads – Gravel Delivery List any control devices associated with this emission unit:
NA

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission unit quantifies emissions caused by vehicle traffic occurring during gravel delivery.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA Design Capacity (examples: furnaces - tons/hr, tanks - gallons): NA

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 35 of 85 Emission Unit Form (emission_unit.doc) Page 35 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.06 0.25 Particulate Matter (PM 10 

### ) 0.06 0.25 Total Particulate Matter (TSP) 0.13 0.56 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor = 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT. Particle size multiplier for PM10 is 0.36. Therefore, PM10 emissions = (2.945 lb/hr)(0.36)/(0.80) = 1.325 lb/hr. Conservatively assume PM2.5 is equal to PM10.
TSP – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor is 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT.

### Page 36 of 85 Emission Unit Form (emission_unit.doc) Page 36 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 37 of 85 Emission Unit Form (emission_unit.doc) Page 37 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
005-03 Emission unit name: Unpaved Roads – Wood Chips Delivery List any control devices associated with this emission unit:
NA

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission unit quantifies emissions caused by vehicle traffic occurring during wood chip delivery.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA Design Capacity (examples: furnaces - tons/hr, tanks - gallons): NA

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 38 of 85 Emission Unit Form (emission_unit.doc) Page 38 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.15 0.68 Particulate Matter (PM 10 

### ) 0.15 0.68 Total Particulate Matter (TSP) 0.34 1.50 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor = 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT. Particle size multiplier for PM10 is 0.36. Therefore, PM10 emissions = (2.945 lb/hr)(0.36)/(0.80) = 1.325 lb/hr. Conservatively assume PM2.5 is equal to PM10.
TSP – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor is 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT.

### Page 39 of 85 Emission Unit Form (emission_unit.doc) Page 39 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 40 of 85 Emission Unit Form (emission_unit.doc) Page 40 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
005-04 Emission unit name: Unpaved Roads – Scrap Metal Delivery List any control devices associated with this emission unit:
NA

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission unit quantifies emissions caused by vehicle traffic occurring during scrap metal delivery.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): NA

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 41 of 85 Emission Unit Form (emission_unit.doc) Page 41 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.06 0.25 Particulate Matter (PM 10 

### ) 0.06 0.25 Total Particulate Matter (TSP) 0.13 0.56 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor = 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT. Particle size multiplier for PM10 is 0.36. Therefore, PM10 emissions = (2.945 lb/hr)(0.36)/(0.80) = 1.325 lb/hr. Conservatively assume PM2.5 is equal to PM10.
TSP – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor is 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT. Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control ef ficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM10 is 0.36 . Therefore, PM10 emissions = (2.945 lb/hr)(0.36)/(0.80) = 1.325 lb/hr.

### Page 42 of 85 Emission Unit Form (emission_unit.doc) Page 42 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 43 of 85 Emission Unit Form (emission_unit.doc) Page 43 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
005-05 Emission unit name: Unpaved Roads – Product Shipments List any control devices associated with this emission unit:
NA
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission quantifies emissions caused by vehicle traffic occurring during product shipments.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): NA

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 44 of 85 Emission Unit Form (emission_unit.doc) Page 44 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.24 1.05 Particulate Matter (PM 10 

### ) 0.24 1.05 Total Particulate Matter (TSP) 0.53 2.34 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor = 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT. Particle size multiplier for PM10 is 0.36. Therefore, PM10 emissions = (2.945 lb/hr)(0.36)/(0.80) = 1.325 lb/hr. Conservatively assume PM2.5 is equal to PM10.
TSP – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor is 5.89 lb/VMT x (1-0.50) = 2.945 lb/VMT.

### Page 45 of 85 Emission Unit Form (emission_unit.doc) Page 45 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 46 of 85 Emission Unit Form (emission_unit.doc) Page 46 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
005-06 Emission unit name: Unpaved Roads – Raw Material Transfer List any control devices associated with this emission unit:
NA
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission unit quantifies emissions caused by vehicle traffic occurring during raw material transfer from storage piles to the facility by two trucks.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): NA

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 47 of 85 Emission Unit Form (emission_unit.doc) Page 47 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 1.35 5.91 Particulate Matter (PM 10 

### ) 1.35 5.91 Total Particulate Matter (TSP) 3.00 13.14 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor = 0.98 lb/VMT x (1-0.50) = 0.49 lb/VMT. Particle size multiplier for PM10 is 0.36. Therefore, PM10 emissions = (0.49 lb/hr)(0.36)/(0.80) = 0.2205 lb/hr. Conservatively assume PM2.5 is equal to PM10.
TSP – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor is 0.98 lb/VMT x (1-0.50) = 0.49 lb/VMT.

### Page 48 of 85 Emission Unit Form (emission_unit.doc) Page 48 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 49 of 85 Emission Unit Form (emission_unit.doc) Page 49 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
005-07 Emission unit name: Unpaved Roads - Endloaders List any control devices associated with this emission unit:
NA
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): This emission unit quantifies emissions caused by vehicle traf fic occurring during raw material transfer by front-end loaders.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): NA

Maximum Hourly Throughput: NA Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 50 of 85 Emission Unit Form (emission_unit.doc) Page 50 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 2.19 9.59 Particulate Matter (PM 10 

### ) 2.19 9.59 Total Particulate Matter (TSP) 4.87 21.32 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor = 1.59 lb/VMT x (1-0.50) = 0.795 lb/VMT. Particle size multiplier for PM10 is 0.36. Therefore, PM10 emissions = (0.795 lb/hr)(0.36)/(0.80) = 0.35775 lb/hr. Conservatively assume PM2.5 is equal to PM10.
TSP – Emissions estimated using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2 and assuming a 50% control efficiency since roadways are sprayed regularly to keep dust down. Particle size multiplier for PM is 0.80. Emission factor is 1.59 lb/VMT x (1-0.50) = 0.795 lb/VMT.

### Page 51 of 85 Emission Unit Form (emission_unit.doc) Page 51 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
No Specific Requirement.

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
No Specific Requirement.

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 52 of 85 Emission Unit Form (emission_unit.doc) Page 52 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
009-01 Emission unit name: Crushing and Screening System #1 List any control devices associated with this emission unit: Baghouses
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Crushing and Screening System #1 consists of a primary, secondary, and tertiary crushing system and screening operations used to size the ferroalloy according to buyer specifications prior to ship ment. Emissions from this operation are controlled by three baghouses operating in parallel.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 33 tph

Maximum Hourly Throughput: 33 tph Maximum Annual Throughput: 26,439.3 tpy Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 53 of 85 Emission Unit Form (emission_unit.doc) Page 53 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.13 0.58 Particulate Matter (PM 10 

### ) 0.13 0.58 Total Particulate Matter (TSP) 0.13 0.58 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Crushing System No. 1 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10 and PM2.5.
TSP - Crushing System No. 1 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10.
Particulate matter from this system is controlled by three ba ghouses in parallel. This st ream represents one-third of the total emissions from this unit. Therefore, emission factor = (1/3) x 26.1 = 8.7 lb/ton.

### Page 54 of 85 Emission Unit Form (emission_unit.doc) Page 54 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 67 and 68

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Page 69

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 55 of 85 Emission Unit Form (emission_unit.doc) Page 55 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
009-02 Emission unit name: Crushing and Screening System #2 List any control devices associated with this emission unit: Baghouses
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Crushing and Screening System #2 consists of a primary, secondary, and tertiary crushing system and screening operations used to size the ferroalloy according to buyer specifications prior to ship ment. Emissions from this operation are controlled by two baghouses operating in parallel.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 33 tph

Maximum Hourly Throughput: 33 tph Maximum Annual Throughput: 68,742.1 tpy Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 56 of 85 Emission Unit Form (emission_unit.doc) Page 56 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.51 2.24 Particulate Matter (PM 10 

### ) 0.51 2.24 Total Particulate Matter (TSP) 0.51 2.24 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.). PM10 – Crushing System No. 2 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10 and PM2.5. Particulate matter from this system is controlled by two ba ghouses in parallel. This stream represents half of the total emissions from this unit. Therefore, emission factor = (1/2) x 16.1 = 13.05 lb/ton.
TSP - Crushing System No. 2 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10. Particulate matter from this system is controlled by two baghouses in parallel. This stream represents one-third of the total emissions from this unit. Therefore, emission factor = (1/2) x 26.1 = 13.05 lb/ton.

### Page 57 of 85 Emission Unit Form (emission_unit.doc) Page 57 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 67 and 68

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Page 69

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 58 of 85 Emission Unit Form (emission_unit.doc) Page 58 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
009-03 Emission unit name: Crushing and Screening System #4 List any control devices associated with this emission unit:

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Crushing and Screening System #4 consists of a primary, secondary, and tertiary crushing system and screening operations used to size the ferroalloy according to buyer specifications prior to ship ment. Emissions from this operation are controlled by the MagSil Scrubber.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 20 tph

Maximum Hourly Throughput: 20 tph Maximum Annual Throughput: 66,098.2 tpy Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 59 of 85 Emission Unit Form (emission_unit.doc) Page 59 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 9.85 43.13 Particulate Matter (PM 10 

### ) 9.85 43.13 Total Particulate Matter (TSP) 9.85 43.13 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Crushing System No. 4 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10 and PM2.5.
TSP - Crushing System No. 4 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10.

### Page 60 of 85 Emission Unit Form (emission_unit.doc) Page 60 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 67 and 68

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Page 69

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 61 of 85 Emission Unit Form (emission_unit.doc) Page 61 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
009-04 Emission unit name: Crushing and Screening System #5 List any control devices associated with this emission unit:

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Crushing and Screening System #5 consists of a primary, secondary, and tertiary crushing system and screening operations used to size the ferroalloy according to buyer specifications prior to ship ment. Emissions from this operation are controlled by the MagSil Scrubber.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 20 tph

Maximum Hourly Throughput: 20 tph Maximum Annual Throughput: 5,870.3 tpy Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 62 of 85 Emission Unit Form (emission_unit.doc) Page 62 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.88 3.84 Particulate Matter (PM 10 

### ) 0.88 3.84 Total Particulate Matter (TSP) 0.88 3.84 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Crushing System No. 5 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10 and PM2.5.
TSP - Crushing System No. 5 which consists of four stages: primary crushing, secondary crushing, tertiary crushing, and screening. An emission factor was obtained for each of the two types of processes from the Ohio EPA Feasibility Study, “Reasonably Available Control Measures for Fugitive Dust Sources” (September 1980), Ohio Environmental Protection Agency, Division of Air Pollution Control. Emission factors are as follows: 7.2 lb/ton processed for each of the crushing operations 4.5 lb/ton for the screening operation Total EF = (7.2 lb/ton) x 3 + 4.5 lb/ton = 26.1 lb/ton processed. Conservatively assume all PM is PM10.

### Page 63 of 85 Emission Unit Form (emission_unit.doc) Page 63 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 67 and 68

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Page 69

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 64 of 85 Emission Unit Form (emission_unit.doc) Page 64 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
009-06 Emission unit name:
Transfer Points List any control devices associated with this emission unit:
NA

Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Emissions from raw material batch drops occurring both outside in the raw material storage area and inside for materials transferred into the building. Emissions we re quantified for quartz gravel, coal, wood chips, and limestone.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: NA Installation date: NA Modification date(s): NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 28 tph

Maximum Hourly Throughput: 28 tph Maximum Annual Throughput: NA Maximum Operating Schedule: 8,760 hr/yr

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 65 of 85 Emission Unit Form (emission_unit.doc) Page 65 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 1.58 6.93 Particulate Matter (PM 10 

### ) 1.58 6.93 Total Particulate Matter (TSP) 1.58 6.93 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).
PM10 – Emissions from raw material batch drops occurring both outside in the raw material storage area and inside for materials transferred into the building. Emissions were quantified for quartz gravel, coal, wood chips, and limestone using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2. Emission factors were developed for each material (refer to attached spreadsheets). Conservatively assume all PM is PM10 and PM2.5.
TSP – Emissions from raw material batch drops occurring both outside in the raw material storage area and inside for materials transferred into the building. Emissions were quantified for quartz gravel, coal, wood chips, and limestone using the method described in AP-42 5 th 

### Edition, Chapter 13.2.2. Emission factors were developed for each material (refer to attached spreadsheets).

### Page 66 of 85 Emission Unit Form (emission_unit.doc) Page 66 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 67 and 68

X Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Page 69

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.Page 67 of 85Emission Unit Form (emission_unit.doc)Page 67 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement145CSR§§7-3.1 and 3.25.1.1. Opacity No person shall cause, suffer, allow or permit emission of smoke and/or particulate matter into the open air from anyprocess source operation which is greater than twenty (20)percent opacity, except for smokeand/or particulate matteremitted from any process source operation which is less than forty (40)percent opacity for any period or periodsaggregating no more than five (5) minutes in any sixty (60) minute period.245CSR§§7-4.1.(009-06) 5.1.2. PM Limits No person shall cause, suffer,allow, or permit PM to be vented into the open air from any type source operation or duplicatesource operation, or from all air pollution control equipment installed on any type sourceoperation or duplicate sourceoperation in excess of the quantities specified in this permit.Emission Unit ID 009-06; Equipment Description, Transfer Points; Max. Allowable PM Emission Limit (lb/hr) = 31.24345CSR§7-4.7.a.(009-01,009-02, 009-03, 009-04 and00A01).5.1.3. Opacity Type 'b' duplicate source operations whose air pollution control equipment efficiency is a minimum of ninetyninepercent(99%) by weight and whose total process weight rate isless than two hundred fifty thousand (250,000) pounds per hourshall be exempted from the requirements of 45CSR§7-4.1 provided that smoke emitted into the open air from any suchduplicate source operation is less than twenty percent (20%) opacity.4CO-R7-95-13, Condition7.a.10.A. and CO-R7, 13,16-93-1, Condition IV.9.5.1.4. Water PressureMonitoringThe permittee shall maintain instrumentationto continuously monitor water pressuresat or near each spray nozzle of the wetsuppression systems for slag crushing systems. The permittee shall repair or replace any nozzle failing to provide effectiveflow characteristics at anytime that the slag crushing is in operation.5CO-R7-95-13, Condition7.a.11.B.5.1.5. Soderburg PasteProhibitionThe permittee shall not employ soderburg pasteto provide refractory lining for any ladle.6CO-R7-95-13, Condition7.a.6.E.5.1.6. Repouring All ladle to ladle repouring of molten material shall be conducted with a system to minimize fugitive emissions.7CO-R7-95-13, Condition7.a.9.A.5.1.7. Maintenance The permittee shall maintain the product crushing and sizing operationsin good operating condition.8CO-R7-E-2004-13,Condition III.3.5.1.8. Casting StationOperationsWithin sixty (60) days after restarting the facility, at least one casting station mustbe fully operational.The station(s) shallbe used during all casting at the facility.940CFR§63.1652(e)(2) and45CSR34.5.1.9.Crushing andScreeningEquipment.Crushing and screening equipment.No owner or operator shall cause to be discharged into the atmosphere from any existingpiece of equipment associated with crushing and screening exhaust gases containing particulate matter in excess of 0.03gr/dscf.10CO-R7-95-13,Conditions 7.b.1.A. and B.5.2.1. VE The permittee shall conduct visual emission (VE) observations in accordance with Sections 3.2.1. and 3.2.2 of this permit.Page 68 of 85Emission Unit Form (emission_unit.doc)Page 68 of 85Revised – 07/31/07List all applicable requirements for this emission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the typeof source and design capacity or if a standard is based on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement1140CFR§§63.1656(c)(1), (3)(i)and 45CSR345.3.1. ComplianceDemonstrationwith the EmissionStandardsCompliance demonstration with the emission standards.a. The owner or operator must conduct aninitial performance test for air pollution control devices or vent stacks subject toSection 5.1.9. of this permit to demonstrate compliance with the applicable emission standards.b. Following development, and approval, if required, of thesite-specific test plan, the owner or operator must conduct aperformance test for each air pollution control device or vent stack to measure particulate matter and determine compliancewith the applicable standard.An owner or operator of sources subject to the particulate matter concentration standards in Section 5.1.9. of this permitmust determine the particulate matter concentration using Method5 or 5D, as applicable. Compliance is demonstrated if theaverage concentration for the three runs comprising the performance test does not exceed the standard.12CO-R7-95-13,Conditions 7.b.3.5.4.1.VE Records of the visible emission checks conducted in accordance with Section 5.2.1. of this permit shall be maintainedinaccordance with Section 3.2.2. of this permit.13CO-R7-95-13,Condition 7.b.2.c.5.4.2. Recordkeeping The permittee shall record on a daily basis the hours of operation and gallons of water used in operationon the slag crushingplant.Page 69 of 85Emission Unit Form (emission_unit.doc)Page 69 of 85Revised – 07/31/07For all applicable requirementslisted above, provide monitoring/testing/recordkeeping/reporting which shall be used to demonstrate compliance. If themethod is based on a permit or rule, include the condition number or citation. (Note: Eachrequirement listedabove must havean associated method ofdemonstrating compliance. If there isnot already a required method in place,then a method must be proposed.)No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionNameMethod of Compliance145CSR§§7-3.1 and 3.25.1.1. Opacity Conduct opacity testing as required.245CSR§§7-4.1.(009-06) 5.1.2. PM Limits Stack testing or opacity testing as required.345CSR§7-4.7.a.(009-01,009-02, 009-03, 009-04 and00A01).5.1.3. Opacity Stack testing or opacity testing as required.4CO-R7-95-13, Condition7.a.10.A. and CO-R7, 13,16-93-1, Condition IV.9.5.1.4. Water PressureMonitoringMaintain instrumentation to continuously monitor water pressure forwet suppression system.5CO-R7-95-13, Condition7.a.11.B.5.1.5. Soderburg PasteProhibitionNA6CO-R7-95-13, Condition7.a.6.E.5.1.6. Repouring NA7CO-R7-95-13, Condition7.a.9.A.5.1.7. Maintenance NA8CO-R7-E-2004-13,Condition III.3.5.1.8. Casting StationOperationsNA940CFR§63.1652(e)(2) and45CSR34.5.1.9.Crushing andScreeningEquipmentConduct testing as required.10CO-R7-95-13,Conditions 7.b.1.A. and B.5.2.1. VE Conduct VE observations as required.1140CFR§§63.1656(c)(1), (3)(i)and 45CSR345.3.1. ComplianceDemonstrationwith the EmissionStandardsConduct testing as required.12CO-R7-95-13,Conditions 7.b.3.5.4.1.VE Maintain records of VE observations.13CO-R7-95-13,Condition 7.b.2.c.5.4.2. Recordkeeping Record hours of operation andgallons of water used in slag crushing operations.

### Page 70 of 85 Emission Unit Form (emission_unit.doc) Page 70 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number: Various (See Below Description) Emission unit name:
Portable Screener/Crusher List any control devices associated with this emission unit:
Various
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.): Track mounted portable screener/crusher with emission un its I.D. (Emission Point I.D.) SC-1C (SC-1CE) Grizzly Feeder, BC-1C (T3C) Screen Reject Belt Conveyor, CR-1C (009-03) Jaw Crusher, BC-2C (T6C) Belt Conveyor, OS-1C (OS-1CE) Unsized Stockpile, and OS-2C (OS-2CE) Sized Stockpile.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: Proposed Installation date: Proposed Modification date(s):
NA Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 400 tph

Maximum Hourly Throughput: 400 tph Maximum Annual Throughput: 90,000 tpy Maximum Operating Schedule: 8,760

Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? X Yes ____ No Engine If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

No. 2 Fuel

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 71 of 85 Emission Unit Form (emission_unit.doc) Page 71 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 34.89 3.95 Particulate Matter (PM 10 

### ) 34.89 3.95 Total Particulate Matter (TSP) 73.7 8.37 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).

Emission factor of 0.5 lb/ton for crushing and screening and AP-42 for transfer points and open stockpiles. Conservatively assume PM2.5 is equal to PM10.

### Page 72 of 85 Emission Unit Form (emission_unit.doc) Page 72 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 79 to 82

Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Pages 83 to 85

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 73 of 85 Emission Unit Form (emission_unit.doc) Page 73 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
EX-1 with OS-1X Emission unit name:
Extruder Unit List any control devices associated with this emission unit:
FE/N
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.):
Extruder Unit EX-1 (EX-1E) with Briguette Stockpile OS-1X (OS-1XE) of 5,000 sq. ft.

Manufacturer: NA Model number: NA Serial number: NA

Construction date: Proposed Installation date: Proposed Modification date(s):
NA

Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 20 tph

Maximum Hourly Throughput:
20 tph Maximum Annual Throughput:

10,000 Maximum Operating Schedule:

8,760
Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 74 of 85 Emission Unit Form (emission_unit.doc) Page 74 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.88 0.17 Particulate Matter (PM 10 

### ) 0.88 0.17 Total Particulate Matter (TSP) 1.85 0.36 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).

AP-42 for transfer points and stockpiles. Conservatively assume PM2.5 is equal to PM10.

### Page 75 of 85 Emission Unit Form (emission_unit.doc) Page 75 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 79 to 82

Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Pages 83 to 85

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.

### Page 76 of 85 Emission Unit Form (emission_unit.doc) Page 76 of 85 Revised – 07/31/07 

## ATTACHMENT E - Emission Unit Form

Emission Unit Description

Emission unit ID number:
PT-1 with OS-1P Emission unit name: Pelletizing Unit List any control devices associated with this emission unit:
FE/N
Provide a description of the emission unit (type, method of opera tion, design parameters, etc.):

Pelletizing Unit PT-1 (PT-1E) with Pellet St ockpile OS-1P (OS-1PE) of 5,000 sq. ft.

Manufacturer: NA Model number: NA Serial number: NA

Construction date:
2010 Installation date:
2010 Modification date(s):
NA Design Capacity (examples: furnaces - tons/hr, tanks - gallons): 6 tph

Maximum Hourly Throughput:
6 tph Maximum Annual Throughput:
10,000 tpy Maximum Operating Schedule:

8,760
Fuel Usage Data (fill out all applicable fields)

Does this emission unit combust fuel? ___Yes X No If yes, is it?

___ Indirect Fired ___Direct Fired Maximum design heat input and/ or maximum horsepower rating: Type and Btu/hr rating of burners:

List the primary fuel type(s) and if applicable, the secondary fuel type(s). For each fuel type listed, provide the maximum hourly and annual fuel usage for each.

Describe each fuel expected to be used during the term of the permit. Fuel Type Max. Sulfur Content Max. Ash Content BTU Value

### Page 77 of 85 Emission Unit Form (emission_unit.doc) Page 77 of 85 Revised – 07/31/07 

### Emissions Data

Potential Emissions Criteria Pollutants

PPH TPY Carbon Monoxide (CO) Nitrogen Oxides (NO X 

### ) Lead (Pb) Particulate Matter (PM 2.5 

### ) 0.191 0.032 Particulate Matter (PM 10 

### ) 0.191 0.032 Total Particulate Matter (TSP) 0.404 0.074 Sulfur Dioxide (SO 2 

### ) Volatile Organic Compounds (VOC)


### Potential Emissions Hazardous Air Pollutants

PPH TPY

Potential Emissions Regulated Pollutants other than Criteria and HAP PPH TPY

List the method(s) used to calculat e the potential emissions (include dates of any stack tests conducted, versions of software used, source and dates of emission factors, etc.).

AP-42 for transfer points and stockpiles. Conservatively assume PM2.5 is equal to PM10.

### Page 78 of 85 Emission Unit Form (emission_unit.doc) Page 78 of 85 Revised – 07/31/07 

### Applicable Requirements List all applicable requirements fo r this emission unit. For each applicable requirement, include the underlying rule/regulation citati on and/or cons truction permit with the condition number. ( Note: Title V permit condition numbers alone are not th e underlying applicable requirements ). If an emission limit is calculated based on the type of sou rce and design capacity or if a standa rd is based on a design parameter, this information should also be included.
See Pages 79 to 82

Permit Shield For all applicable requirements liste d above, provide monitoring/testing /recordkeeping/reporting which shall be used to demonstrate compliance. If the method is based on a permit or rule, include the condition number or citation. (Note: Each requirement listed above must ha ve an associated met hod of demonstrating compliance. If there is not already a required metho d in place, then a metho d must be proposed.)
See Pages 83 to 85

Are you in compliance with all applicab le requirements for this emission unit? X Yes ___No
If no, complete the Schedule of Compliance Form as ATTACHMENT F

.Page 79 of 85Emission Unit Form (emission_unit.doc)Page 79 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement145CSR13, R13-2857,Condition 4.1.1.6.1.1. PM Limits Emissions fromthe operations covered under this permit shall not exceed the following:PM/Mn Compounds PM10/Mn Compoundslb/hr TPY lb/hr TPYCrushing 21.8 2.45 10.311.16Screening 21.8 2.45 10.311.16Pelletizer 0.01 0.01 0.010.01Extruder 0.39 0.10 0.18 0.05Transfer Points 29.0 3.32 13.711.57Stockpiles 3.36 0.61 1.590.29Total 76.36 8.94 36.114.24245CSR13, R13-2857,Condition 4.1.2.6.1.2. Operating RateLimitTotal combined throughput of material into the Crusher CR-1Cshall not exceed 400 tons perhour nor 90,000 tons per year.Compliance with this limit shall be based on a 12 month rolling total. For the purposes of this permit a 12 month rollingtotal means the sum of material throughput at the end of any given month for the previous 12 months.345CSR13, R13-2857,Condition 4.1.3.6.1.3. Operating RateLimitTotal combined throughput of material into the Screen SC-1C shall not exceed 400tons per hour nor 90,000 tons per year.Compliance with this limit shall be based on a 12 month rolling total.445CSR13, R13-2857,Condition 4.1.4.6.1.4. Operating RateLimitTotal combined throughput of material into the Extruder EX-1 shall not exceed 20tons per hour nor 10,000 tons per year.Compliance with this limit shall be based on a 12 month rolling total.545CSR13, R13-2857,Condition 4.1.5.6.1.5. Operating RateLimitTotal combined throughput of material into the Pelletizer PT-1 shall not exceed 6 tons per hour nor 10,000 tons per year.Compliance with this limit shall be based on a 12 month rolling total.645CSR13, R13-2857,Condition 4.1.6.6.1.6. Stockpile SizeLimitThe base area of stockpile OS-1C shall not exceed 5,000 sq. ft.745CSR13, R13-2857,Condition 4.1.7.6.1.7. Stockpile SizeLimitThe base area of stockpile OS-2C shall not exceed 5,000 sq. ft.845CSR13, R13-2857,Condition 4.1.8.6.1.8. Stockpile SizeLimitThe base area of stockpile OS-1X shall not exceed 5,000 sq. ft.945CSR13, R13-2857,Condition 4.1.9.6.1.9.Stockpile SizeLimitThe base area of stockpile OS-1P shall not exceed 5,000 sq. ft.1045CSR13, R13-2857,Condition 4.1.10.6.1.10. ControlRequirementEmissions from Crusher CR-1C and Screen SC-1C shall becontrolled by use of a baghouse. Said baghouse shall bedesigned, installed, operated and maintained so as toachieve a minimum overall efficiency of at least 89%.1145CSR13, R13-2857,Condition 4.1.11.6.1.11. ControlRequirementThe following transfer points shall be controlled by enclosures:T1C, T2C, T4C, T7C, T1P, T3P, T1X and T3X.1245CSR13, R13-2857,Condition 4.1.12.6.1.12. ControlRequirementTransfer points T3C and T6C shall be controlled by water spraysPage 80 of 85Emission Unit Form (emission_unit.doc)Page 80 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement1345CSR13, R13-2857,Condition 4.1.13.6.1.13. ControlRequirementTransfer point T5C shall be controlledby both an enclosure and water sprays.1445CSR§7-3.1, 45CSR§7-3.2,and 45CSR13, R13-2857,Condition 4.1.14.6.1.14. OpacityOpacity from any process source operation shall not exceed 20%except for opacity which isless than 40% for a period orperiods aggregating no more than5 minutes in any 60 minute period.1545CSR16, 40CFR§§60.672(a)and (b), and 45CSR13-2857,Condition 4.1.16.6.1.15. 40CFR60Subpart OOOWhen processing limestone, the permittee shall comply withall applicable standards of 40 CFR Part 60, Subpart OOOincluding but not limited to the following:a. The Crusher CR-1C and Screen SC-1C must both meet a PM limit of 0.014 grain/dscf.b. The transfer points associated with belts BC-1Cand BC-2C must meet an opacity limit of 7%.1645CSR34,40CFR§63.1652(e)(1) and45CSR13, R13-2857,Condition 4.1.17.6.1.16. 40CFR63Subpart XXXWhennotprocessing limestone, the permittee shall comply with all applicable standards of 40 CFR Part 63, Subpart XXXincluding Sections 3.1.14., 3.1.15. 3.1.16. of this permit and the following:No owner or operator shall cause to bedischarged into the atmosphere from any new or reconstructed piece of equipmentassociated with crushing and screening exhaust gases containing particulate matterin excess of 50 mg/dscm (0.022 gr/dscf).1745CSR§13-5.11. and45CSR13, R13-2857,Condition 4.1.18. (Baghousesto SC-1C and CR-1C; Watersprays to BC-1C, BC-2C,OS-1C, and OS-2C, Fullenclosures on EX-1 and PT-1)6.1.17. Operation andMaintenance ofAir PollutionControlEquipmentOperation and Maintenance of Air Pollution Control Equipment.The permittee shall, to theextent practicable, install,maintain, and operate all pollution control equipment permitted by R13-2857, andassociated monitoring equipment in amanner consistent with safety and good air pollution control practices for minimizing emissions, or comply with any morestringent limits set forth in this permit or as set forth byany State rule, Federal regulation,or alternative control planapproved by the Secretary.1845CSR16, 40CFR§§60.675(b)(1) and (b)(2) and45CSR13, R13-2857,Condition 4.2.1.6.2.1. TestingRequirementThe permittee shall comply with all applicable testing requirements of 40 CFRPart 60, Subpart OOO including but notlimited to the following:The owner or operator shall determine compliance with the PM standards in Section 6.1.15.a. as follows:a. Except as specified in 40 CFR §§ 60.675(e)(3) and (4), Method 5 of Appendix A3 of thispart or Method 17 of AppendixA6 of this part shall be used to determine the particulate matter concentration. The sample volume shall be at least 1.70dscm (60 dscf). For Method 5 (40 CFR part 60, Appendix A3), ifthe gas stream being sampledis at ambient temperature,the sampling probe and filter may be operated without heaters. If the gas stream is above ambient temperature, the samplingprobe and filter may be operated at a temperature high enough, but no higher than 121EC (250EF), to prevent watercondensation on the filter.b. Method 9 of Appendix A4 of this part and the procedures in 40 CFR § 60.11 shall be used to determine opacity.1945CSR34, 40CFR§63.1656(c)(1) and 45CSR13,R13-2857, Condition 4.2.2.6.2.2.TestingRequirementThe permittee shall comply withall applicable standards of 40 CFR Part 63,Subpart XXX including but not limited to thefollowing:The owner or operator must conduct an initial performance testfor air pollution control devices or vent stacks subject toSection 6.1.16. of this permit to demonstrate compliance with the applicable emission standards.Page 81 of 85Emission Unit Form (emission_unit.doc)Page 81 of 85Revised – 07/31/07List all applicable requirements for thisemission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the type of source and designcapacity or if a standard isbased on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement2045CSR13, R13-2857,Condition 4.3.2. (Baghouses toSC-1C and CR-1C; Watersprays to BC-1C, BC-2C,OS-1C, and OS-2C, Fullenclosures on EX-1 and PT-1)6.3.1. Record ofMaintenance ofAir PollutionControlEquipmentRecord of Maintenance of Air Pollution Control Equipment.For all pollution control equipment permitted by R13-2857, thepermittee shall maintain accurate records of all required pollution control equipment inspection and/or preventativemaintenance procedures.2145CSR13, R13-2857,Condition 4.3.3. (Baghouses toSC-1C and CR-1C; Watersprays to BC-1C, BC-2C,OS-1C, and OS-2C, Fullenclosures on EX-1 and PT-1)6.3.2. Record ofMalfunctions ofAir PollutionControlEquipmentRecord of Malfunctions of Air Pollution Control Equipment.For all air pollution control equipment permitted by R13-2857,the permittee shall maintain records ofthe occurrence and duration of any malfunction or operational shutdown of the airpollution control equipment during which excess emissions occur. For each such case, the following information shall berecorded:a. The equipment involved.b. Steps taken to minimize emissions during the event.c. The duration of the event.d. The estimated increase in emissions during the event.For each such case associatedwith an equipment malfunction, the additional information shall also be recorded:e. The cause of the malfunction.f. Steps taken to correct the malfunction.g. Any changes or modifications to equipment or procedures that would help prevent future recurrences of the malfunction.2245CSR16, 40CFR§§ 60.674(b)and (c), and 45CSR13,R13-2857, Condition 4.3.4.6.3.3. 40CFR60Subpart OOOMonitoring andRecordkeepingThe permittee shall comply with all applicable monitoring and recordkeeping requirements of 40 CFR Part 60, SubpartOOO including but not limited to the following:The owner or operator of any affectedfacility for which construction, modification, or reconstruction commenced on orafter April 22, 2008, that uses wet suppression to control emissions from the affected facility must perform monthly periodicinspections to check that water is flowing to discharge spray nozzles in the wet suppression system. The owner or operatormust initiate corrective action within 24hours and complete corrective action as expediently as practical if the owner oroperator finds that water is not flowing properly during aninspection of the water spray nozzles. The owner or operatormust record each inspection of the water spray nozzles, including the date ofeach inspection and any corrective actionstaken, in the logbook required under Section6.4.1. Except as specified in 40 CFR §§60.674(d) or (e), the owner or operatorof any affected facility for which construction, modification, or reconstruction commenced on orafter April 22, 2008, thatuses a baghouse to control emissions must conduct quarterly30-minute visible emissions inspections using EPA Method 22(40 CFR part 60, Appendix A7). The Method 22 (40 CFR part60, Appendix A7) test shall be conducted while the baghouseis operating. The test is successful if no visible emissions areobserved. If any visible emissions are observed, the owner oroperator of the affected facility must initiate corrective action within 24 hours toreturn the baghouse to normal operation.The owner or operator must record each Method 22 (40 CFR part 60, Appendix A7) test,including the date and anycorrective actions taken, in the logbook required under Section 6.4.1. The owner or operatorof the affected facility mayestablish a different baghouse-specific success level for the visible emissions test (other than no visible emissions) byconducting a PM performance test according to 40 CFR § 60.675(b) simultaneously with a Method 22 (40 CFR part 60,Appendix A7) to determine what constitutes normal visible emissions from that affected facility's baghouse when it is incompliance with the applicable PM concentration limit in Table 2 of this subpart. The revised visible emissions successlevel must be incorporated into the permit for the affected facility.Page 82 of 85Emission Unit Form (emission_unit.doc)Page 82 of 85Revised – 07/31/07List all applicable requirements for this emission unit. For each applicable requirement, include the underlying rule/regulation citation and/orconstruction permitwith the condition number. (Note:Title V permit condition numbers alone are not the underlying applicable requirements). If anemission limit is calculated based on the typeof source and design capacity or if a standard is based on a design parameter, this information should alsobe included.No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionName Requirement2345CSR34, 40CFR§63.1657(a)(1) and 45CSR13,R13-2857, Condition 4.3.5.6.3.4. 40CFR63Subpart XXXMonitoring andRecordkeepingThe permittee shall comply with all applicable monitoring and recordkeeping requirements of 40 CFR Part 63, SubpartXXX including Sections 3.2.1., 3.2.3., 3.4.5. and the following:For the baghouses serving the submerged arc furnaces, themetal oxygen refining process,and crushing and screeningoperations, the owner or operator must observe on a daily basis for the presence of any visible emissions.2445CSR13, R13-2857,Condition 4.3.6.6.3.5. Monitoring andRecordkeepingIn order to determine compliance with sections 6.1.2. and 6.1.3. of this permit the permittee shall monitor and record theamount of material processed throughthe screen SC-1C on a monthly basis.2545CSR13, R13-2857,Condition 4.3.7.6.3.6. Monitoring andRecordkeepingIn order to determine compliance with section 6.1.4. of thispermit the permittee shall monitor and record the amount ofmaterial processed through the Extruder EX-1 on a monthly basis.2645CSR13, R13-2857,Condition 4.3.8.6.3.7. Monitoring andRecordkeepingIn order to determine compliance with section 6.1.5. of thispermit the permittee shall monitor and record the amount ofmaterial processed through the Pelletizer PT-1 on a monthly basis.2745CSR16, 40CFR§60.676(b)(1), and 45CSR13,R13-2857, Condition 4.4.1.6.4.1. 40CFR60Subpart OOOMonitoring andRecordkeepingThe permittee shall comply with all applicable monitoringand recordkeeping requirements of 40 CFR Part 60 SubpartOOO. Owners or operators of affected facilities for which construction, modification, or reconstruction commenced on orafter April 22, 2008, must record each periodic inspection required under Section 6.3.3., including dates and any correctiveactions taken, in a logbook (inwritten or electronic format). The owner or operator must keep the logbook onsite and makehard or electronic copies (whichever is requested) ofthe logbook available to the Administrator upon request.2845CSR13, R13-2857,Condition 4.4.2.6.4.2. 40CFR63Subpart XXXThe permittee shall comply with all applicable monitoring and recordkeeping requirements of 40CFR Part 63 Subpart XXXincluding Sections 3.5.13., 3.5.14., and 3.5.15. of this permit.Page 83 of 85Emission Unit Form (emission_unit.doc)Page 83 of 85Revised – 07/31/07For all applicable requirementslisted above, provide monitoring/testing/recordkeeping/reporting which shall be used to demonstrate compliance. If themethod is based on a permit or rule, include the condition number or citation. (Note: Eachrequirement listedabove must havean associated method ofdemonstrating compliance. If there isnot already a required method in place,then a method must be proposed.)No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionNameMethod of Compliance145CSR13, R13-2857,Condition 4.1.1.6.1.1. PM Limits NA245CSR13, R13-2857,Condition 4.1.2.6.1.2. Operating RateLimit12 Month Rolling Total Recordkeeping345CSR13, R13-2857,Condition 4.1.3.6.1.3. Operating RateLimit12 Month Rolling Total Recordkeeping445CSR13, R13-2857,Condition 4.1.4.6.1.4. Operating RateLimit12 Month Rolling Total Recordkeeping545CSR13, R13-2857,Condition 4.1.5.6.1.5. Operating RateLimit12 Month Rolling Total Recordkeeping645CSR13, R13-2857,Condition 4.1.6.6.1.6. Stockpile SizeLimitNA745CSR13, R13-2857,Condition 4.1.7.6.1.7. Stockpile SizeLimitNA845CSR13, R13-2857,Condition 4.1.8.6.1.8. Stockpile SizeLimitNA945CSR13, R13-2857,Condition 4.1.9.6.1.9.Stockpile SizeLimitNA1045CSR13, R13-2857,Condition 4.1.10.6.1.10. ControlRequirementNA1145CSR13, R13-2857,Condition 4.1.11.6.1.11. ControlRequirementNA1245CSR13, R13-2857,Condition 4.1.12.6.1.12. ControlRequirementNA1345CSR13, R13-2857,Condition 4.1.13.6.1.13. ControlRequirementNA1445CSR§7-3.1, 45CSR§7-3.2,and 45CSR13, R13-2857,Condition 4.1.14.6.1.14. Opacity Conduct opacity testing as required and maintain records.1545CSR16, 40CFR§§60.672(a)and (b), and 45CSR13-2857,Condition 4.1.16.6.1.15. 40CFR60Subpart OOOConduct testing and opacity testing as required and maintain records.Page 84 of 85Emission Unit Form (emission_unit.doc)Page 84 of 85Revised – 07/31/07For all applicable requirementslisted above, provide monitoring/testing/recordkeeping/reporting which shall be used to demonstrate compliance. If themethod is based on a permit or rule, include the condition number or citation. (Note: Eachrequirement listedabove must havean associated method ofdemonstrating compliance. If there isnot already a required method in place,then a method must be proposed.)No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionNameMethod of Compliance1645CSR34,40CFR§63.1652(e)(1) and45CSR13, R13-2857,Condition 4.1.17.6.1.16. 40CFR63Subpart XXXConduct testing and opacity testing as required and maintain records.1745CSR§13-5.11. and45CSR13, R13-2857,Condition 4.1.18. (Baghousesto SC-1C and CR-1C; Watersprays to BC-1C, BC-2C,OS-1C, and OS-2C, Fullenclosures on EX-1 and PT-1)6.1.17. Operation andMaintenance ofAir PollutionControlEquipmentNA1845CSR16, 40CFR§§60.675(b)(1) and (b)(2) and45CSR13, R13-2857,Condition 4.2.1.6.2.1. TestingRequirementConduct 40CFR60, Subpart OOO testing as required and maintain records.1945CSR34, 40CFR§63.1656(c)(1) and 45CSR13,R13-2857, Condition 4.2.2.6.2.2.TestingRequirementConduct 40CFR63, Subpart XXX testing as required and maintain records.2045CSR13, R13-2857,Condition 4.3.2. (Baghouses toSC-1C and CR-1C; Watersprays to BC-1C, BC-2C,OS-1C, and OS-2C, Fullenclosures on EX-1 and PT-1)6.3.1. Record ofMaintenance ofAir PollutionControlEquipmentMaintain record of maintenanceon air pollution control equipment.2145CSR13, R13-2857,Condition 4.3.3. (Baghouses toSC-1C and CR-1C; Watersprays to BC-1C, BC-2C,OS-1C, and OS-2C, Fullenclosures on EX-1 and PT-1)6.3.2. Record ofMalfunctions ofAir PollutionControlEquipmentMaintain a record of malfunctions of air pollution control equipment.2245CSR16, 40CFR§§ 60.674(b)and (c), and 45CSR13,R13-2857, Condition 4.3.4.6.3.3. 40CFR60Subpart OOOMonitoring andRecordkeeping40CFR60, Subpart OOO monitoring and recordkeeping.2345CSR34, 40CFR§63.1657(a)(1) and 45CSR13,R13-2857, Condition 4.3.5.6.3.4. 40CFR63Subpart XXXMonitoring andRecordkeeping40CFR63, Subpart XXX monitoring and recordkeeping.Page 85 of 85Emission Unit Form (emission_unit.doc)Page 85 of 85Revised – 07/31/07For all applicable requirementslisted above, provide monitoring/testing/recordkeeping/reporting which shall be used to demonstrate compliance. If themethod is based on a permit or rule, include the condition number or citation. (Note: Eachrequirement listedabove must havean associated method ofdemonstrating compliance. If there isnot already a required method in place,then a method must be proposed.)No. Rule/ Regulation/ R13 PermitExistingR30PermitConditionNameMethod of Compliance2445CSR13, R13-2857,Condition 4.3.6.6.3.5. Monitoring andRecordkeepingMonitor and record monthly throughput of SC-1C.2545CSR13, R13-2857,Condition 4.3.7.6.3.6. Monitoring andRecordkeepingMonitor and record monthly throughput of EX-1.2645CSR13, R13-2857,Condition 4.3.8.6.3.7. Monitoring andRecordkeepingMonitor and record monthly throughput of PT-1.2745CSR16, 40CFR§60.676(b)(1), and 45CSR13,R13-2857, Condition 4.4.1.6.4.1. 40CFR60Subpart OOOMonitoring andRecordkeeping40CFR60, Subpart OOO monitoring and recordkeeping.2845CSR13, R13-2857,Condition 4.4.2.6.4.2. 40CFR63Subpart XXX40CFR63, Subpart XXX monitoring and recordkeeping.

# ATTACHMENT F SCHEDULE OF COMPLIANCESchedule of Compliance Form (compliance_schedule.doc) Page 1 of 1 Revised – 8/18/04


### F1 of F1 ATTACHMENT F - Schedule of Compliance Form Complete this section if you indicated noncompliance with any of the applicable re quirements identified in the permit application. For each emission unit which is not in compliance, identify the applicable requirement, the reason(s) for noncompliance, a description of how the so urce will achieve compliance, and a detailed schedule of compliance. If there is a consent order that applies to this requi rement, attach a copy to this form. 1. Applicable Requirement 5.1.8 (Use Casting Station), 3.2.3 (Monitor Pressure Drop in Baghouse)

Unit(s): Casting Station and Baghouses Applicable Requirement: 5.1.8 and 3.2.3

2. Reason for Noncompliance:
Casting without using the casting station due to operational issues with the casting station. Pressure gauges not on baghouse for Crushing System No. 1.

3. How will Compliance be Achieved?
See CO-R34-E-2011-05 Appendix A – Schedule for Compliance (Attached)

4. Consent Order Number (if applicable): CO-R34-E-2011-05

5. Schedule of Compliance. Provide a schedule of remedi al measures, including an enforceable sequence of actions with milestones, leading to compliance, including a date for final compliance.

Remedial Measure or Action Date to be Achieved

See Attached

6. Submittal of Progress Reports. None

Content of Progress Report:

None Report starting date: None
Submittal frequency: None

# ATTACHMENT G AIR POLLUTION CONTROL DEVICE FORMSAir Pollution Control Device Form (control_device.doc) Page 1 of 9 Revised – 01/31/07 

### Page 1 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 000A List all emission units associat ed with this control device. Crushing Operations

Manufacturer: Joy Manufacturing Company Model number:
NA Installation date:
1982

Type of Air Pollution Control Device:
___ Baghouse/Fabric Filter ___ Venturi Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) X Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 95
TSP 100 95
Metals 100 95

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.).Scrubber is a low-pressure impingement-type scrubber used to control the dust generated from the magnesiumsilicon (magsil) ferroalloy crushing operations. Plant personnel estimate the control efficiency to be 99 percent. A control efficiency of 95 percent has conservatively been assumed. The liquid recirculation of the scrubber is 90 gpm and the wastewater blowdown rate is 10 gpm. Pressure Drop – 6 to 10 inches of H2), Gas temp – 68 degrees F

Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device.

Recirculation rateAir Pollution Control Device Form (control_device.wpd) Page 2 of 9 Revised - 3/1/04 

### Page 2 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 000D List all emission units associat ed with this control device. Crusher System No. 1

Manufacturer: Wheelabrator Model number:
NA Installation date:
1952

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Venturi Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). This control device represents one of three baghouses operating parallel to one another. Pressure Drop – 3 to 7 inches of H20 Flow rate – 8,000 scfm Gas temp – 70 degrees F

Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device.
Pressure DropAir Pollution Control Device Form (control_device.doc) Page 3 of 9 Revised – 01/31/07 

### Page 3 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 000E List all emission units associat ed with this control device. Crusher System No. 1

Manufacturer: American Air Filter Model number:
NA Installation date:
1952

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Vent uri Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). This control device represents one of three baghouses operating parallel to one another.

Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device. Pressure DropAir Pollution Control Device Form (control_device.wpd) Page 4 of 9 Revised - 3/1/04 

### Page 4 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 000F List all emission units associat ed with this control device. Crusher System No. 2

Manufacturer: American Air Filter Model number:
NA Installation date:
1980

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Vent uri Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). This control devise represents one of two baghouses operating parallel to one another. Pressure Drop – 3 to 7 inches of H20 Gas Flow Rate – 6,000 scfm Gas temp – 70 degrees F

Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device. Pressure DropAir Pollution Control Device Form (control_device.doc) Page 5 of 9 Revised – 01/31/07 

### Page 5 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 0002 List all emission units associat ed with this control device. Furnace No. 2

Manufacturer:

NA Model number:
NA Installation date:
1973

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Vent uri Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). Baghouse contains 11 compartments, each with 256 bags for a total 2,816 bags. E ach compartment can be isolated for cleaning (approximate cleaning time 33 minutes per compartment). Air to cloth ratio is 2.05. Pressure Drop – 8 to 12 inches of H20 Flow rate – 45,000 scfm Gas temp – 330 degrees F

Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device.
Pressure DropAir Pollution Control Device Form (control_device.wpd) Page 6 of 9 Revised - 3/1/04 

### Page 6 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 0003 List all emission units associat ed with this control device. No. 5 Furnace

Manufacturer: American Air Filter Model number:
NA Installation date:
1973

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Vent uri Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). Baghouse contains 7 compartments, each with 256 bags for a total 1792 bags. Each compartment can be isolated. Bags are cleaned with reverse air provided by a 300 hp fan (cleaning time is approximately 21 minutes per compartment). Air to cloth ratio is 2.05. Pressure Drop – 8 to 12 inches of H20, flow rate – 24,000 scfm, Gas temp – 330 degrees F Designed for 99.5% removal efficiency. Efficiency is noted as zero since emissions were estimated based on stack tests performed on baghouse outlet. Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device. Pressure Drop.Air Pollution Control Device Form (control_device.doc) Page 7 of 9 Revised – 01/31/07 

### Page 7 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 0004 List all emission units associat ed with this control device. No. 7 Furnace

Manufacturer: American Air Filter Model number:
NA Installation date:
1973

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Vent uri Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). Baghouse contains 7 compartments, each with 256 bags for a total 1792 bags. Each compartment can be isolated. Bags are cleaned with reverse air provided by a 300 hp fan (cleaning time is approximately 21 minutes per compartment). Air to cloth ratio is 2.05. Pressure Drop – 8 to 12 inches of H20, flow rate – 24,000 scfm, Gas temp – 330 degrees F Designed for 99.5% removal efficiency . Efficiency is noted as zero sin ce emissions were estimated based on stack tests performed on baghouse outlet. Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device. Pressure DropAir Pollution Control Device Form (control_device.wpd) Page 8 of 9 Revised - 3/1/04 

### Page 8 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 0006 List all emission units associat ed with this control device. Crushing System No. 1

Manufacturer: Wheelabrator Model number:
NA Installation date:
1952

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Venturi Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). This control device represents one of two baghouses operating parallel to one another. Pressure Drop – 3 to 7 inches of H20 Flow rate – 8,000 scfm Gas temp – 70 degrees F

Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device. Pressure DropAir Pollution Control Device Form (control_device.doc) Page 9 of 9 Revised – 01/31/07 

### Page 9 of 9 

## ATTACHMENT G - Air Pollution Control Device Form

Control device ID number: 0008 List all emission units associat ed with this control device. Crushing System No. 2

Manufacturer: Norblo Model number:
NA Installation date:
1968

Type of Air Pollution Control Device:

X Baghouse/Fabric Filter ___ Venturi Scrubber ___ Multiclone
___ Carbon Bed Adsorber ___ Packed Tower Scrubber ___ Single Cyclone
___ Carbon Drum(s) ___ Other Wet Scrubber ___ Cyclone Bank
___ Catalytic Incinerator ___ Condenser ___ Settling Chamber
___ Thermal Incinerator ___ Flare ___ Other (describe) ________________
___ Wet Plate Electrostatic Precipitator ___ Dry Plate Electrostatic Precipitator

List the pollutants for which this device is intended to control and the capture and control efficiencies. Pollutant Capture Efficien cy Control Efficiency
PM10 100 99.5
TSP 100 99.5
Metals 100 99.5

Explain the characteristic design parameters of this control device (flow rates, pressure drops, number of bags, size, temperatures, etc.). This control device represents one of two baghouses operating parallel to one another. Pressure Drop – 3 to 7 inches of H20 Flow rate – 10,000 scfm Gas temp – 70 degrees F

Is this device subject to the CAM requirements of 40 C.F.R. 64? ___ Yes X No If Yes, Complete ATTACHMENT H If No , Provide justification.

Describe the parameters monitored and/or methods used to indicate performance of this control device.
Pressure Drop

# ATTACHMENT H COMPLIANCE ASSURANCE MONITORING (CAM) FORMSCompliance Assurance Monitoring Plan Form (CAM Plan.doc) Page 1 of 2 Revised – 10/05/06 

### Pa g e 1 of 2 

## ATTACHMENT H - Compliance Assurance Monitoring (CAM) Plan Form

For definitions and informati on about the CAM rule, please refer to 40 CFR Part 64. Additional information (including guidance documents) may also be found at http://www.epa.gov/ttn /emc/cam.html

CAM APPLICABILITY DETERMINATION 1) Does the facility have a PSEU (Pollutant-Specific Emissions Unit considered

separately with respect to EACH 

### regulated air pollutant) that is subject to CAM (40 CFR Part 64), which must be addressed in this CAM plan submittal? To determine applicability, a PSEU must meet all of the following criteria ( If No, then the remainder of this form need not be completed ): YES NO

a. The PSEU is located at a major source that is required to obtain a Title V permit;
b. The PSEU is subject to an emission limitation or standard for the applicable regulated air pollutant that is NOT exempt; LIST OF EXEMPT EMISSION LIMITATIONS OR STANDARDS:

• NSPS (40 CFR Part 60) or NESHAP (40 CF R Parts 61 and 63) proposed after 11/15/1990.

• Stratospheric Ozone Protection Requirements.

• Acid Rain Program Requirements.

• Emission Limitations or Standards for which a WVDEP Division of Air Quality Title V permit specifies a continuous compliance determination method, as defined in 40 CFR §64.1.

• An emission cap that meets the requirements specified in 40 CFR §70.4(b)(12).

c. The PSEU uses an add-on control device (as defined in 40 CFR §64.1) to achieve compliance with an emission limitation or standard;
d. The PSEU has potential pre-control device emissions of the applicable regulated air pollutant that are equal to or greater than the Title V Major Source Threshold Levels; AND

e. The PSEU is NOT an exempt backup utility power emissi ons unit that is municipally-owned.

BASIS OF CAM SUBMITTAL 2) Mark the appropriate box below as to why this CAM plan is being submitted as part of an application for a Title V

permit:

RENEWAL APPLICATION

. ALL PSEUs for which a CAM plan has NOT 

### yet been approved need to be addressed in this CAM plan submittal.

INITIAL APPLICATION (submitted after 4/20/98). ONLY large PSEUs (i. e., PSEUs with potential postcontrol device emissions of an applicable regulated air po llutant that are equal to or greater than Major Source Threshold Levels) need to be addressed in this CAM plan submittal.

SIGNIFICANT MODIFICATION TO LARGE PSEUs

. ONLY large PSEUs being modified after 4/20/98 need to be addressed in this cam plan submittal. For large PSEUs with an approved CAM plan, Only address the appropriate monitoring requirements affected by the significant modification. See following page for ex p lanationCompliance Assurance Monitoring Plan Form (CAM Plan.doc) Page 2 of 2 Revised – 10/05/06 

### Pa g e 2 of 2 

## 40CFR64 – Compliance Assurance Monitoring (CAM). The Electric Arc Furnaces are subject to SO 2 

## limits in accordance with 45CSR10, how ever there are no control devices used to comply with the limit, thus the Furnaces are not pollutant specific emissions units (PSEUs) for SO 2 

## in accordance with 40 CFR §64.2(a)(2). The Electric Arc Furnaces, the crushing and screening equipment, and fugitive dust sources are subject to the Ferroalloys Producti on MACT which regulates PM emissions, therefore these sources are not subject to CAM for PM in accordance with 40 CFR §64.2(b)(1)(i).

# Attachment 3
Material Safety Data Sheets
(MSDS)

# Material Safety Data Sheet Prepared by Chem Alert

Product Name 

# MANGANESE ORE (PILBARA MANGANESE)

1. IDENTIFICATION OF THE MATERIAL AND SUPPLIER
Supplier Name PILBARA MANGANESE PTY LTD 

### Address 28 Ventnor Avenue, West Perth WA, 6005, AUSTRALIA 

### Telephone (08) 9321 3633 

### Fax (08) 9321 3644 

### Emergency (08) 9321 3633 

### Email / Web cml@consminerals.com.au


### Sy nonyms MANGANESE FINES ORE, MANGANESE LUMP ORE.



### Uses ALLOY MANUFACTURE, CHEMICAL PRODUCTION.



### 2. HAZARDS IDENTIFICATION

CLA SSIFIED AS HA ZA RDOUS AC CORDING TO NOHSC CRITERIA NOT CLA SSIFIED AS A DA NGEROUS GOOD BY THE CRITERIA OF THE AD G CODE



### Risk And Safety Phrases Risk and Safety Phrases are standardised phrases allocated to Hazardous Substances. Risk phrases convey a

general description of the physicochemical, environmental and health hazards of a substance. Safety phrases provide information on safe storage, handling, disposal, personal protection and first aid.

RISK PHRASES R20/22 Harmful by inhalation and if sw allow ed.

SAFETY PHRASES S2 Keep out of reach of children. S25 Avoid contact wi th eyes.



### 3. COMPOSITION / INFORMATION ON INGREDIENTS
Ingredient Formula Conc. CAS No.
BRAUNITE 4MnO.3MnO2.SiO2 30

- 60% Not Available HAUSMANITE Mn.Mn2O4 30

- 60% Not Available PSILOMELANE Ba.Mn.Mn8O16(OH) <1% Not Available BIXBYITE (MnFe)2-O3 Not Available Not Available PYROLUSITE (MNO2) MnO2 30

- 60% Not Available



### 4. FIRST AID MEASURES
Ey e Flush gently wi th running wa ter. Seek medical attention if irritation persists.



### Inhalation If over exposure occurs leave exposure area immediately. If irritation persists, seek medical attention.



### Skin Gently flush affected areas wi th wa ter.


### Ingestion For advice, contact a Poisons Information Centre on 13 11 26 (Australia Wide) or a doctor. If sw allow ed, do not

induce vomiting. Ingestion is considered unlikely due to product form.



### Advice To Doctor Treat symptomatically.



### First Aid Facilities Eye wa sh facilities should be provided.



# Colour Rating AMBER Page 1 of 5 Printed by : RMT Copy right © 2006 RMT. The data contained herein is protected by copy right and may not be reproduced for any reason.

# Material Safety Data Sheet Prepared by Chem Alert

Product Name 

# MANGANESE ORE (PILBARA MANGANESE)
5. FIRE FIGHTING MEASURES
Flammability Non flammable. May ignite in contact wi th incompatible materials. May evolve toxic gases (manganese oxides) wh en

heated to decomposition.



### Fire and Explosion Non flammable. Evacuate area and contact emergency services. Remain upw ind and notify those dow nw ind of

hazard. Wear full protective equipment including Self Contained Breathing Apparatus (SCBA) wh en combating fire. Use wa terfog to cool intact containers and nearby storage areas. 

### Extinguishing Non flammable. Use fire fighting measures as applicable to the surrounding fire.



### Hazchem Code None Allocated



### 6. ACCIDENTAL RELEASE MEASURES
Spillage If spilt (bulk), contact emergency services if appropriate. Wear dust-proof goggles, PVC/rubber gloves, a Class P1

(Particulate) respirator (w here an inhalation risk exists), coveralls and rubber boots. Clear area of all unprotected personnel. Collect and place in sealable containers for disposal. Avoid generating dust. If no contamination or immediate hazard exists (eg. presence of incompatible materials), ore may be collected and returned to bulk store for
reuse or disposal.



### 7. HANDLING AND STORAGE
Handling Use of safe wo rk practices are recommended to avoid eye or skin contact and inhalation. Observe good personal

hygiene, including wa shing hands before eating. Prohibit eating, drinking and smoking in contaminated areas. 

### Storage Store in cool, dry, we ll ventilated area, removed from organics, oxidising agents, hydrogen sulfide, heat sources and

foodstuffs. Ensure containers are adequately labelled, protected from physical damage and sealed wh en not in use.



### 8. EXPOSURE CONTROLS / PERSONAL PROTECTION

Ventilation Do not inhale dust/ pow der. Use wi th adequate natural ventilation. Where a dust inhalation hazard exists, mechanical

extraction ventilation is recommended. Maintain dust levels below the recommended exposure standard. Water suppression may be used to control dust. 

### Exposure Standards BRAUNITE (Not Available) ES-TWA : 1 mg/m3 Manganese compounds

HAUSMANITE (Not Available)

ES-TWA : 1 mg/m3 Manganese compounds

PSILOMELANE (Not Available) ES-TWA : 1 mg/m3 Manganese compounds

BIXBYITE (Not Available)

ES-TWA : 1 mg/m3 Manganese compounds



### PPE Wear dust-proof goggles and PVC or rubber gloves. When using large quantities or wh ere heavy contamination is likely, we ar coveralls. Where an inhalation risk exists, we ar a Class P1 (Particulate) Respirator.



# Colour Rating AMBER Page 2 of 5 Printed by : RMT Copy right © 2006 RMT. The data contained herein is protected by copy right and may not be reproduced for any reason.

# Material Safety Data Sheet Prepared by Chem Alert

Product Name 

# MANGANESE ORE (PILBARA MANGANESE)

9. PHYSICAL AND CHEMICAL PROPERTIES

Ap pearance : DARK GREY TO BLACK SOLID Odour : ODOURLESS pH : NOT AVAILABLE Vapour Pressure : NOT AVAILABLE Vapour Density : NOT AVAILABLE Boiling Point : NOT AVAILABLE Melting Point : 1564 C Ev aporation Rate : NOT RELEVANT Solubility (w ater) : INSOLUBLE Specific Grav ity : > 3.2 % Volatiles : NOT AVAILABLE Flammability : NON FLAMMABLE Flash Point : NOT AVAILABLE Upper Explosion Limit : NOT RELEVANT Low er Explosion Limit : NOT RELEVANT Au toignition Temperature : NOT AVAILABLE



### 10. STABILITY AND REACTIVITY
Reactivity Oxidising agent. May ignite in contact wi th incompatible materials, including organics, oxidising agents (peroxides)

and hydrogen sulfide. Specific incompatibilities reported for manganese dioxide include: violent reaction wh en heated wi th aluminium; potentially explosive reaction wi th hydrogen peroxide, peroxomonosulfuric acid, chlorates (if heated)
or anilinium perchlorate; may ignite wi th hydrogen sulfide; reacts violently wi th potassium azide (w hen wa rmed); diboron tetrafluoride; incandescent reaction wi th chlorine trifluoride; vigorous reaction wi th hydroxylaminium chloride (Sax). This ore is stable under normal conditions of storage and use. 

### Decomposition Products May evolve toxic gases (manganese oxides) wh en heated to decomposition.



### 11. TOXICOLOGICAL INFORMATION

Health Hazard Summary Low to moderate toxicity. Use safe wo rk practices to avoid dust inhalation. Chronic over exposure to manganese dust

at high levels may result in manganese poisoning (manganism), a progressively disabling brain disease, wh ich in its latter stages resembles Parkinsons disease. Symptoms may include lack of appetite, fatigue and changes in speech, balance and personality. Further symptoms may include a mask-like facial expression and tremors. 

### Ey e Low irritant. Exposure may result in irritation and lacrimation.



### Inhalation Low irritant

- toxic. Over exposure may result in mild respiratory irritation. Dusts enter the respiratory tract and

become deposited in the major body organs. Chronic exposure may result in manganese poisoning, a disabling, usually progressive disorder of the central nervous system wi th symptoms resembling Parkinsonism.



### Skin Low irritant. Prolonged and repeated contact wi th the skin may result in mild irritation.


### Ingestion Low toxicity. Due to product form, ingestion is considered unlikely, how ever contamination via hand mouth transfer

may result in gastrointestinal irritation. Maintain good personal hygiene standards.



### 12. ECOLOGICAL INFORMATION

Environment Manganese ore is a naturally occuring component of the earth's crust. Not expected to have adverse effects on the

environment. Avoid discharge into sew ers or wa terw ays.



### 13. DISPOSAL CONSIDERATIONS

Waste Disposal Collect and place in sealable containers and dispose of to an approved landfill site. Contact the manufacturer for

additional information.



# Colour Rating AMBER Page 3 of 5 Printed by : RMT Copy right © 2006 RMT. The data contained herein is protected by copy right and may not be reproduced for any reason.

# Material Safety Data Sheet Prepared by Chem Alert

Product Name 

# MANGANESE ORE (PILBARA MANGANESE)

13. DISPOSAL CONSIDERATIONS cont.
Legislation Dispose of in accordance wi th relevant local legislation.



### 14. TRANSPORT INFORMATION
Transport Not classified as a Dangerous Good according to the Australian Code for the Transport of Dangerous Goods by Road

and Rail.



### UN Number None Allocated 

### DG Class None Allocated 

### Subsidiary Risk(s) None Allocated


### Packing Group None Allocated 

### Hazchem Code None Allocated



### 15. REGULATORY INFORMATION

AICS All chemicals listed on the Australian Inventory of Chemical Substances (AICS).



### Poison Schedule A poison schedule number has not been allocated to this product using the criteria in the Standard for the Uniform

Scheduling of Drugs and Poisons (SUSDP).



### 16. OTHER INFORMATION

Additional Information RESPIRATORS: In general the use of respirators should be limited and engineering controls employed to avoid

exposure. If respiratory equipment must be wo rn ensure correct respirator selection and training is undertaken. Remember that some respirators may be extremely uncomfortable wh en used for long periods. The use of air pow ered or air supplied respirators should be considered wh ere prolonged or repeated use is necessary.

ABBREVIATIONS: mg/m3

- Milligrams per cubic metre ppm
- Parts Per Million TWA/ES

- Time Weighted Average or Exposure Standard. CNS

- Central Nervous System NOS

- Not Otherw ise Specified pH

- relates to hydrogen ion concentration

- this value wi ll relate to a scale of 0

- 14, wh ere 0 is highly acidic and 14 is highly alkaline. CAS#

- Chemical Abstract Service number

- used to uniquely identify chemical compounds. M

- moles per litre, a unit of concentration. IARC

- International Agency for Research on Cancer. PERSONAL PROTECTIVE EQUIPMENT GUIDELINES: The recommendation for protective equipment contained wi thin this Chem Alert report is provided as a guide only. Factors such as method of application, wo rking environment, quantity used, product concentration and the availability of engineering controls should be considered before final selection of personal protective equipment is made.

HEALTH EFFECTS FROM EXPOSURE: It should be noted that the effects from exposure to this product wi ll depend on several factors including: frequency and duration of use; quantity used; effectiveness of control measures; protective equipment used and method of application. Given that it is impractical to prepare a Chem Alert report wh ich wo uld encompass all possible scenarios, it is anticipated that users wi ll assess the risks and apply control methods wh ere appropriate. COLOUR RATING SYSTEM: Chem Alert reports are assigned a colour rating of Green, Amber or Red for the purpose of providing users wi th a quick and easy means of determining the hazardous nature of a product. Safe handling recommendations are provided in all Chem Alert reports so as to clearly identify how users can control the hazards and thereby reduce the risk (or likelihood) of adverse effects. As a general guideline a Green colour rating indicates a low hazard, an Amber colour rating indicates a moderate hazard and a Red colour rating indicates a high 

# Colour Rating AMBER Page 4 of 5 Printed by : RMT Copy right © 2006 RMT. The data contained herein is protected by copy right and may not be reproduced for any reason.

# Material Safety Data Sheet Prepared by Chem Alert

Product Name 

# MANGANESE ORE (PILBARA MANGANESE)

16. OTHER INFORMATION cont.

hazard. 

### Report Review ed 1st January 2006



### Date Printed 11th April 2006



### Report Status Chem Alert reports are compiled as an independent source of information by RMT's scientific department. The

information is based on the latest chemical and toxicological research, and in compliance wi th relevant standards, guidance notes and legislation (w here applicable). The Chem Alert report is not intended as a replacement to the manufacturer's original MSDS that is provided to Chem Alert subscribers for convenience. In many instances, Chem Alert reports are compiled on behalf of manufacturers, in wh ich case they serve as the "Manufacturer's MSDS" and
are clearly identified as such on the relevant reports.



### Prepared By Risk Management Technologies

5 Ventnor Avenue, West Perth Western Australia 6005 Phone: +61 8 9322 1711 Fax: +61 8 9322 1794 Web: www. rmt.com.au



# Colour Rating AMBER Page 5 of 5 Printed by : RMT Copy right © 2006 RMT. The data contained herein is protected by copy right and may not be reproduced for any reason.Clark Coal and Coke Laboratory 1801 Route 51 South Jefferson Hills. PA 15025 FORM REVISION NO. 1 REV. DATE: 11 / 17 / 0 9 APPD. BY: JAA
EFFECTIVE DATE: 6

- 10

- 09 ORIGINATOR: JAA
Phone: 412

- 387

- 1001 Fax: 412

- 387

- 1028



### Material Safety Data Sheet for Bituminoius Coal

Secton1

- Material Identification and Information

 Identify : Coal, bit uminous coal, (Coal is a naturally occurring black or dark

- brown combustible material typically used a s a fuel, and composed of a number of solid and gaseous organic materials including carbon, hydrogen, oxygen, and sulfur.)

 Manufacture : Naturally occurring material.

Section II

- Hazardous Ingredients

 Hazardous C omponents: Coal dust,

- OSHA PEL: 2.4 mg/m3 TWA (<5% (Sio2) for respirable frac tion

- MSHA PEL: 2.0 mg/m3 TWA (<=5% SiO2) for resirable fraction

- NIOSH REL: 1.0 MG/m3 TWA for respriable fraction

- ACGIH TLB: 0.9 mg/m3 TWA for resirable fraction

Section III

- Physical/ Chemical Properties

 Appearance and odor: Black odo r dark

- brown solid wi th little or no odor

 Specific gravity (H2O=1): 1.2 to 1.7

 Solubility in water: Negligible

Section IV

- Fire and Explosion Hazard Data

 Flash point (Method Used): Not applicable.

 Flammable limits in ai r: LEL for coal dust in air is 0.05 oz/ft3.

 Extinguishing media: For small fires, use dry chemical, sand, earth, water spray, or foam. For larger fires involving coal stockpiles in bunker, silos, or bins, heated coal foam. For larger fires involving coal stockpiles in bunkers, silos, or bins, heated coal or fire condition may be resolved by drawing down the bin a nd removing the heated deposits. Once removed, wat er, dry chemical, etc. at be applied to smother the fire or fire may be left to smother coal fires in confined spaces.

 Special Fire Fighting Procedure s: E xtreme caution should be practiced when using water on large areas of hot coal in confined area to prevent the accumulation of ha zardous amounts of water gas that contain varying amounts of explosive hydrogen and carbon monoxide. Note that coal stockpiles should be properly compacted to prevent heating and subsequent spontaneous combustion of coal within the stockpile.

 Unusual Fire Explosion Hazard s: Accumulation of methane g as from coal in confined or poorly ventilated areas m a y create an expl osion hazard when an ignition source is present. In addition, coal dust suspended in a ir, may create a dust explosion, or contribute to the propagation or severity of an explosion when an ignition source is present

Section V

- Reactivity Data

 Stability: Stable: under normal conditions of use. (see “ Section IV

- Fire and Explosion Hazard Data”)

 Conditions to avoid: Oxidizing agents including heat, sparks, and open flame.

 Incompatibility: None noted.Clark Coal and Coke Laboratory 1801 Route 51 South Jefferson Hills. PA 15025 FORM REVISION NO. 1 REV. DATE: 11 / 17 / 0 9 APPD. BY: JAA
EFFECTIVE DATE: 6

- 10

- 09 ORIGINATOR: JAA
Phone: 412

- 387

- 1001 Fax: 412

- 387

- 1028



###  Hazardous decomposition or byproducts : Burning of coal may produce carbon monoxide, carbon dioxide, sulfur oxides, and other byproducts of combustion. Explosive methane gas may be released from the types of cal during normal conditions of use and storage.

 Hazardous polymerization: Will not occur.

Section VI

- Health Hazard Data

 Route (s) of entry : Primarily inhalation for respirable coal dust.

 Signs and symptoms of exposure:

- Health hazards (acute) : coal dust may be irritating it the eyes, skin, and respiratory tract. Health hazards (chronic): Continued exposure to respirable co al dust over prolonged periods of time above exposure limits, may lead to emphysema bronchitis, and pneumoconiosis

- Preexisting respiratory conditions may be aggravated by overexposure to coal dust.

 Carcinogenicity classificatio n : None noted.

 Emergency and first aid procedures :

- Eyes: Flush repeatedly with water and avoid rubbing. If irritation persists, consult a physician

- Skin: Wash with soap and water.

- I nhalation : If overexposed, remove to fresh air.

Section VII

- Precautions for Save Handling and Use

 Ste ps to be taken in case material is released or spilled: Where possible, recover for reuse. Wear appropriate personal protective equipment and avoid generation and inhalation of airbo rne dust during cleanup efforts

 Waste d isposal method: Dispose of in accor dance with applicable federal, state, and local regulations.

 Precautions to be taken in handling and storing : Use of water sprays and ventilation may be used to minimize generation and control airborne dust during handling and storing. Stockpiles of coal

s hould be properly compacted to prevent heating and the subsequent spontaneous combustion of coal within the stockpile.

Section VIII

- Control Measures

 Respiratory protection: NIOSH approved particulate respirator if exposure limits for respirable coal dus t are exceeded.

 Ventilation: Local exhaust ventilation and water sprays are preferred methods of dust control.

 Protective gloves: Gloves made of leather, rubber, or other materials designed for the handling of a protection from granular materials, are reco mmended.

 Eye Protector: Safety glasses at a minimum are recommended.

 Other protective clothing or equipment: Additional protection such as steel

- toed or metatarsal footwear and metacarpal footwear and metacarpal gloves may be needed for the handling of lar ger coal sizes.

 Work / hygienic practices: Observe good personal hygiene habits while working with or around coal and coal dust.

Secton IX

- Label Information

 Identify: Coal, b ituminous coal.

 Appropriate Hazard Warnings :Clark Coal and Coke Laboratory 1801 Route 51 South Jefferson Hills. PA 15025 FORM REVISION NO. 1 REV. DATE: 11 / 17 / 0 9 APPD. BY: JAA
EFFECTIVE DATE: 6

- 10

- 09 ORIGINATOR: JAA
Phone: 412

- 387

- 1001 Fax: 412

- 387

- 1028



### - Physical Hazard: Coal is a combusti ble material. Coal dust, when suspended in air, may create a dust explosion or contribute to the propagation or severity of an explosion when ignition source is present.

- Health Hazard: Coal dust may be irritating to the eyes, skin and respiratory tract. Co ntinued exposure to respirable coal dust over prolonged periods of tim e above exposure limits, may lead to emphysema, bronchitis, and pneumoconiosis.

 Prepared by: CONSOl Energy Inc. 1800 Washington Road Pittsburg, PA 15241

- 1421 (412

- ) 831

- 4000

Section X

- Other Information
Disclaimer of Expressed and Implied Warranties: Although reasonable care has been taken in the preparation of this document, we extend no warranties and make no representation as to the accuracy or completeness of the information contained herein, and assume no responsibility regarding the suitability of this information for the user’s intended purposes or for the cons equences of its use. Each individual should make a determination as to the suitability of the information for their particular purpose (s).
Distributed by: Technical Marketing Services

CONSOL Energy Inc. 1800 Washin gton Road Pittsburgh, PA 15241

- 1421 (412) 831

- 4000P U T OUR E N E R GY T O W O RK FOR YOU.

Tw o International Driv e, Suite 200, Portsmouth, NH 03801 

### Tel (603) 431-1000 FAX (603) 430-7290 

### An Axel Johnson, Inc. Company 

## MATERIAL SAFETY DATA SHEET 

# BITUMINOUS COAL
Content Last Revised 1/94; 10/12/00; 07/26/02; 06/05 4 pages.



## SECTION 1 - MATERIAL IDENTIFICATION 24 HOUR EMERGENCY INFORMATION PRODUCT / CHEMICAL NAME: BITUMINOUS COAL Sprague: Chemtrec: 603-431-1000 800-424-9300

PRODUCT / CHEMICA L SYNONYMS:

CHEMICA L FA MILY / FORMULA :

MA TERIA L USE OR OCCURRENCE: WASHED COAL, CLEAN COAL, SOFT COAL

ALIPHAT I C AND AROMAT IC HYDROCARBONS / VARIABLE



### - HMIS / NFPA HA ZA RD RA TING

4=EXTREME 3=SERIOUS 2=MODERA TE 1=SLIGHT 0=MINIMA L

HEALTH FI RE

REACTIVITY

OTHER 

# 1 1 0

SECTION 2 – INGREDIENTS & RECOMMENDED OCCUPATIONAL EXPOSURE LIMITS C O M P O S I T I O N % W E I G H T AS RECEIVED OSHA PEL ACGIH TLV

(Typical) None established. None established. MOISTURE 1.0 – 10.0

ASH 4.0-20.0 15 mg/M3 as nuisance dust less than 1% quartz 10 mg/M3 as nuisance dust less than 1% quartz

TOTAL SULFUR 0.5-2.2 5.0 ppm as SO 2 

### 2.00 ppm as SO 2


### FIXED CARBON 50.0-72.0 None e s t a b l i s h e d N o n e e s t a b l i s h e d

VOLATILE MATTER* INCLUDING ELEMENTAL AND COMPOUNDS OF: 1 7

. 0

- 3 7

. 0

HYDROGEN 4.8-5.3 None established None established NITROGEN 1.2-1.6 None established None established CHLORINE .08-.19 1.0 ppm 1.0 ppm COAL DUST 2.4 mg/ M3 respirable fraction, < 5% S i O 2 

### 10 mg/ M3 > 5% S i O 2 

### % SiO 2 + 2 

### 2 mg/M3 respirable fraction, < 5% S i O 2 

### 10 mg/ M3 > 5% S i O 2 

### % SiO 2 + 2 

## SECTION 3 - PHYSICAL DATA IGNITION TEMPERATURE: 260 ° -365 ° F % VOLATILITY BY VOLUME: Negligible MELTING POINT: 750 ° F VAPOR DENSITY (AIR = 1): N/A AVERAGE SPECIFIC GRAVITY (H2O = 1): 1.43 SOLUBILITY IN WATER: Non-soluble HETEROGENOUS - CARBONACEOUS APPEARANCE & ODOR: Irregular, rectangular-shaped chunks or particles, dense, grayish-black to black color with slight, minimal dank odor.

# BITUMINOUS COAL

Content Last Revised 1/ 94: 10/12/00: 07/26/02; 06/05 4 pages 

## MATERIAL SAFETY DATA SHEET

U:\MSDS\BITUMINOUS COAL.doc; Last printed 7/27/2005 10:17 AM. 

### 2 

## SECTION 4 - FIRE AND EXPLOSION HAZARD DATA FLA SH POINT: W hen exposed to flame of tem peratures in excess of 260o F

. EXTINGUISHING MEDIUM: F oam, carbon dioxide, dry c hemical, halon, and w a ter fog. SPECIA L FIRE FIGHTING PROCEDURES: Use w a shdow n and spread out method. UNUSUA L FIRE A ND EXPLOSION HA ZA RDS: Susceptible to spontaneous combustion. Highly combustible and/or explosive
w hen in dust or pow der form.



## SECTION 5 - HEALTH DATA TOXICOLOGICAL TEST DATA: Coal may liberate various polycyclic ar omatic hydrocarbons (PAH’s) upon thermal decomposition. There is no clear evidenc e that coal is carcinogenic to man or experimental animals because of their polycyclic aromatic hydrocarbon content. However, there is evidence that t hese PAH’s may play an active role in the generation of lung cancer seen in cigare tte smokers or tar-roofing workers.
Coal may release small quantities of methane gas over a per iod of time. Progression of tuberculosis is greatly increased in pneumoconiosis but suscept ibility is apparently not increased. ACUTE HEALTH EFFECTS CHRONIC HEALTH EFFECTS

INHALATION The principal health hazard associated with coal occurs during its mining and transport. Coal workers’ pneumoconiosis (CWP) can occur in miners after as little as 15 years of excessive inhalation of respirable coalmine dust. Respirable quartz particles and free silica may be co-implicated. Coal dust is deposited in the lungs where its site of action is the lung parenchyma, lymph nodes and hila. The severity of the disease is directly related to the amount of coal dust in the lungs. In the simple stages, the disease is detectable by x-ray as round, irregular "macules"of 1-5 mm. This stage typically does not change lung function or shorten life. The chronic stage of CWP, however, involves massive pulmonary fibrosis that does impair pulmonary function and shorten life.
Chronic Bronchitis (lung inflammation, coughing attacks, difficult breathing, etc.) and emphysema can result from excessive coal dust inhalation.

Rheumatoid arthritis can be exacerbated by pneumonias leading to rapidly developing lung damage (Caplan’s Syndrome).

INGESTION May cause irritation. No data available

SKIN CONTACT May cause irritation. No data available.

EYE CONTACT Irritation of the eye. No data available



## FIRST AID PROCEDURES

First aid procedures generally don’t apply to this product. Maintain exposure to coal dust according to applicable regulatory standards.

# BITUMINOUS COAL

Content Last Revised 1/ 94: 10/12/00: 07/26/02; 06/05 4 pages 

## MATERIAL SAFETY DATA SHEET

U:\MSDS\BITUMINOUS COAL.doc; Last printed 7/27/2005 10:17 AM. 

### 3 

## SECTION 6 - REACTIVITY DATA STABILITY: Stable if properly stored to inhibit oxidation. HAZARDOUS POLYMERIZATION: Hazardous polymerization has not been known to occur under normal temperatures and pressures. However, c oal dust may react slowly with oxygen at room temperature. Heat accelera tes the process, which could lead to spontaneous ignition in piles of coal dust. CONDITIONS TO AVOID: 1. Allowing coal to stand in water. 2. Storing coal on loose or porous ground. 3. Piling coal around upright st eel or wooden posts, crane supports, underground drains, steam or hot water lines or areas where there is refuse such as wood, straw, growing v egetation or other organic material. 4. Storage in closed hampers, bins, re ceptacles, etc. without positive ventilation. INCOMPATIBLES:

TYPICAL DECOMPOSITION PRODUCTS: May liberate hydrogen, methane, carbon monoxide, oxides of sulfur and hydrogen, coal tar pitch volatiles upon thermal decomposition.



## SECTION 7 - SPECIAL PROTECTION RESPIRATORY PROTECTION: Use with adequate ventilation.

VENTILATION LOCAL EXHAUST: MSHA/NIOSH approved dust respirator. Appropriate respirator depends upon type and magnitude of exposure. MECHANICAL (General): Recommended for use in enclosed or semi-enclosed work
areas. EYE PROTECTION: Splash goggles or shields with safety glasses PROTECTIVE GLOVES: Neoprene, PVC OTHER PROTECTIVE CLOTHING OR EQUIPMENT: Employee must wear appropriate impervious clothing and equipment to prevent repeated or prolonged skin contact with this substance.



## SECTION 8 - SPECIAL PRECAUTIONS PRECAUTIONS FOR SAFE HANDLING & STORAGE: Do not permit accumulation of dust or spillage. See also conditions to avoid, above. SPILL AND LEAK PROCEDURES: Cleanup by excavation, vacuum collection or washdown. WASTE DISPOSAL METHOD: 1. Incinerate in combustion device or system. 2. Dispose in approved, regulated landfill.



## SECTION 9 - DOT HAZARDOUS MATERIAL INFORMATION PROPER SHIPPING NAME: BITUMINOUS COAL REQUIRED PLACARDING: NONE

HAZARD CLASS: Non-Hazardous 

### PACKING GROUP (P.G.): III N.A/U.N. NUMBER: NONE

# BITUMINOUS COAL

Content Last Revised 1/ 94: 10/12/00: 07/26/02; 06/05 4 pages 

## MATERIAL SAFETY DATA SHEET

U:\MSDS\BITUMINOUS COAL.doc; Last printed 7/27/2005 10:17 AM. 

### 4 

## SECTION 10 - EPA SARA TITLE III INFORMATION SECTION 311/312 ACUTE: N/A CHRONIC: N/AHAZARD CLASSIFICATION: NonHazardous FIRE: N/A PRESSURE: N/A REACTIVE: N/A



## SECTION 11 – REMARKS

This material contains fused polycyclic hydrocarbons. The OS HA interpretation of coal tar pitch volatiles (Section 1910, 1002) is as follows: “Coal tar pitch volatiles include t he fused polycyclic hydrocarbons which volatize from the distillation residues of coal, petroleum, wood, and other or ganic matter.” The OSHA PEL and ACGIH TLV for coal tar pitch volatiles is 0.2 mg/M3 (basis one soluble fraction).



## SECTION 12 - ADDITIONAL REGULATORY DATA REPORTABLE COMPONENTS: FEDERAL EPA % SARA RQ CERCLA RQ RCRA NO.

BITUMINOUS COAL 100 ----- ----- ----- NOTE: OSHA Regulations 29 CFR 1910.1200 (Hazard Communication) do not consider coal as a “hazardous material” and a Material Safety Data Sheet (MSDS) is not required. The information contained herein is based on data available at this time and is believed to be accurate. However, no warranty is expressed or implied regarding the accuracy of these data or the results to be obtained from the use thereof. Since information contained herein may be applied under conditions beyond our control and with which we may be unfamiliar, no responsibility is assumed for the results of its use. The person receiving this informati on shall make his own determinat ion of the suitability of the material for his particular purpose.

# Material Safety Data Sheet

WHMIS Protective Clothing TDG Road/Rail



# Section I

- Product Identification and Uses Common/Trade Name 

# METALLURGICAL COKE MSDS # 

# 99 41

Synonyms 

### Coke, Buckwheat Coke , Nut Coke, Pea Coke, Blast Furnace Coke, Dry Coke Fines, Coke Breeze

Chemical Name 

### Not applicable

Chemical Formula 

### Not applicable

Chemical Family 

### Not available

Supplier 

### ARCELORMITTAL DOFASCO INC. P.O. BOX 2460 HAMILTON, ON. CANADA L8N 3J5 (905) 5 48

- 720 0 EXT. 4051 (By

- Product Sales) Material Uses 

### Carbon/fuel source for metal production. Internally generated by

- product material.



# Section I A

- First Aid Measures Eye Contact Flush eyes with water to remove foreign body. Seek med ical attention if irritation persists.

Skin Contact Wash with soap and water to remove from skin. Seek medical attention if irritation persists.

Inhalation Remove person to fresh air. Seek medical attention if symptoms persist.

Ingestion Not applica ble.

### Metallurgical Coke (MSDS 9941 ) Page 2


# S e ction II

- Composition and Information on Ingredients
Name CAS# % by Weight TLV/PEL LC 50 

### /LD 50


### 1. CARBON

2. WATER

3. QUARTZ

4. SULPHUR

5. SODIUM MONOXIDE

6. CALCIUM OXIDE

7. MAGNESIUM OXIDE

8. POTASSIUM OXIDE

9. TITANIUM DIOXIDE

10. ALUMINA

11. IRON OXIDE

12. PHOSPHOROUS PENTOXIDE

13. MANGANESE OXIDE 7440

- 44

- 0

7732

- 18

- 5

14808

- 60

- 7

7704

- 34

- 9

12401

- 86

- 4

1305

- 78

- 8

1309

- 48

- 4

12136

- 45

- 7

13463

- 67

- 7

1344

- 28

- 1

133 2

- 37

- 2

1314

- 56

- 3

1317

- 35

- 7 86

- 91

3

- 29

<1

0.6

- 0.8

0.01

- 0.7

0.0 1

- 0.3

0.01

- 0.3

0.01

- 0.2

0.01

- 0.2

0.2

- 3

0

- 2

0

- 0.10

0

- 0.02 TWA: 3.5 (mg/m 3 

### ) from ACGIH (TLV)

Not available.
TWA: 0.05 (mg/m 3 

### ) from ONT. MOL

TWA: 1 0 (mg/m 3 

### ) from ACGIH (TLV) (PNOS)

Not available.

TWA: 2 ( mg/m 3 

### ) from ACGIH (TLV)

TWA: 10 (mg/m 3 

### ) from ACGIH (TLV)

Not available.

TWA: 10 (mg/m 3 

### ) from ACGIH (TLV)

TWA: 10 (mg/m 3 

### ) from ACGIH (TLV) (PNOS

– Inhalable; 3 (mg/m 3 

### ) from ACGIH (TLV) (PNOS

Respirable)
TWA: 5 (mg/m 3 

### ) from ACGIH (TLV)

Not available.

TWA: 1 (mg/m 3 

### ) fro m ONT. MOL Not available.

Not available.
ORAL (LD50): Acute: 90 mg/kg [Rat]. >15000 mg/kg [Mouse].

Not available.

Not available.

Not available.

ORAL (LD50): Acute: 810 mg/kg [ Mouse

Not available.
ORAL (LD50): Acute: 10000 m g/ kg [Rat ]. VAPOR (LC50): Acute: 2087 ppm 4 hour(s) [Rat].

Not available.

Not available.

GAS (L C 50): Acute: 104.8 ppm 4 hour(s) [Rat].

Not available.



# Section III

- Toxicological Properties Routes of entry Skin contact. Eye contact. Inhalation

.
TLV Permiss ible exposure limits have not been established for this product.
Toxicity for animals Acute oral toxicity (LD50): 440 mg/kg [Mouse]. (CARBON)

Chronic effects on humans Long

- term inhalation overexposure may cause lung disorders. IARC has classified Cry stalline Silica as a Class 1 carcinogen. Their study concluded that sufficient evidence for carcinogenicity exists in experimental animals and that sufficient evidence exists in humans for the carcinogenicity of inhaled crystalline silica in the forms of quartz or cristoballite from occupational sources. Acute effects on humans Overexposure by inhalation may cause irritation of nose, throat and mucous membranes. Abrasive irritation of skin or eyes.

### Metallurgical Coke (MSDS 9941 ) Page 3



# Section IV

- Physical Data Physical State and Appea rance Solid (solid lumps). Vapor Pressure Not a pplicable. pH Not a pplicable. Evaporation Rate Not a pplicable. Odor Threshold Not applicable. Viscosity Not a pplicable. Volatility Not a pplicable. Water/Oil Dist. Coeff. Not a pplicable. Melting/Sublimation Point Not a pplicable. Critical temperature Not a pplicable. Boiling/Condensation Point Not a pplicable. Instability temperature Not a pplicable. Specific Gravity 1.75 (Water = 1) Conditions of instability No additional remark. Vapor Density Not available. Solubility Not available. Odor No characteristic odour. Dispersion Properties See solubility in water. Color Black.


# Section V

– Fire and Explosion Data The product is Will burn at elevated temperatures.

Auto

- ignition temperature Not applicable.
Fire degradation products Combustion products such as carbon oxides.

Flash Points Not applicable.

Flammable Limits Not applicable.
Fire Extinguishing Procedures Use water. Use SCBA during fire fighting.
Flammability Will burn at elevated temperat ures.
Risks of explosion Risks of explosion of the product in presence of mechanical impact: No. Risks of explosion of the product in presence of static discharge: No No specific information is available in our database regarding the product ’ s risks of explosion in the presence of various materials.



# Section VI

– Reactivity Data Stability The product is stable.

Hazardous Decomp. Products Oxides of carbon

.

Degradability Not applicable.

Products of Degradation Possibly hazardous short term deg radation products are not likely.
Corrosivity No specific information is available in our database regarding the c orrosivity of this product in presence of various materials.

Reactivity No specific information is available in our database regarding th e reactivity of this material in presence of various other materials.

### Metallurgical Coke (MSDS 9941 ) Page 4



# Section VII

– Preventive Measures Waste Information Dispose of in accordance with local, provincial and federal regulations.
Storage Not applicable.

Precaution Avoid dust gen eration during handling. Do not breathe dust or fume. Wear suitable protective clothing. In case of insufficient ventilation, wear suitable respiratory equipment.
This material contains a small amount (0.1

- 0.9% by weight) of quartz (free crystalline si lica). Free crystalline silica is listed by IARC as a group 1 “ proven human carcinogen ”

. This material does not contain any components listed under SARA 313.
Small spill and leak Contain spill, reclaim spilled material to suitable container. Use approp riate personal protective equipment during clean

- up.
Large spill and leak If spills may impact the natural environment (e.g. entering to storm sewer, bay, waterway, etc.) contact your Environment department.



# Section VIII

– Protective Measures
Protec tive Clothing Safety glasses with side shields. Leather faced gloves. Use NIOSH/MSHA approved re s pirator.

Engineering Controls Use general ventilation under normal conditions. Use mechanical ventilati on if dust or fume is generated.



# Section IX

– Classification TDG Road/Rail Not controlled under TDG (Canada).

Maritime Transportation Not available

. WHMIS WHMIS CLASS D

- 2A: Material causing other toxic effects (VERY TOXIC).

Federal and Provin cial Regulations CEPA DSL: CALCIUM OXIDE; MAGNESIUM OXIDE; PHOSPHORUS OXIDE; MANGANESE OXIDE; IRON OXIDE; SULPHUR; POTASSIUM OXIDE; SODIUM MONOXIDE; TITANIUM DIOXIDE; QUARTZ


# Section X

– Other Information References Dofasco ’ s Material Safety Data Shee t

If the use of this material is other than that specified by the supplier, additional precautions may be required. 

## Effective Date: October 21 , 2008 EMERGENCY CONTACT: 1

- 760

- 476

- 3962 3E COMPANY CODE: 333211 To the best of our knowledge, the info rmation contained herein is accurate. However, neither the above named supplier nor any of its subsidiaries assumes any liability whatsoever for the accuracy or completeness of the information contained herein. Final determination of suitability of any m aterial is the sole responsibility of the user. All materials may present unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that these are the only hazards that exist.

# MAIi]ERNAL SAFM/ DAIIA

SHEE]I FOR MANGAiI

ESE SIITTER

PRODUCED

B Y STOCK COMPANY zBAGAcfIUVALNIY KOMaINAt' 

## :,IdentfiGtion

ol subst nG: 1.1, l,langan@

slnter (AM 2) code

1.2. r4aterjal of da*ly greycolour,

Physi6l tuatures of cargo 3,1. Specific loading volume:

CODE BC - Group C.

10. stability

and r€ctivity:

- not decompos€dj
11, Other information:

no one. 

# s02

21.0-30.090 0.2 4.4 o/o



## 2602000000.

on lumps w.th defin e si2e

(up to 200 mm)/ TN VED



## 3.

4.1. Cla$ification

of cargo dle to presence

of adhesion

ofCODE BC - materialhas

an adhesion;

Not liable to auto-ignition

and self-heatingj NotRammab

e;

- Can absod the oxygen

from air spae or warehouse;

- Not alowed

to store AM-2 together with dustsnsiuve @rqo; Not allowed

to store and handle

toqether with acids,

aLkalis, food cargo/

fodderi

- Not radioactiv€; InsignlRGnt

water absorber. 6. Fi6taid

measurs:

no one. 7. Acidental release

measures: 7.1. Petson

related safety precution:

- PeEons

wiblr hypeensibvity to mangan€se dust are not allowed to wo* dnecly with

- PeEons

who work wi$ AM-2

should be provided

widl anti-dust

g€r; L t4easufes

for envibnnental protedion: Provided al handllng

and storage

rules a€ oberyed Al4-2

d€ not influence

environrnent;

- ar.4-2 ha.dli.g and storage

ar€ allowed in bulk or packed

ln : "blg-bags",

steel drums, wood

, whiLe stori.g lncovered Al{ 2 du.inq long period advieble to @wr it with talpaulin or



# n, {bi