# Patent

## Title
Integrated cycling tool

## Abstract

The systems and methods described herein relate to cycling. More specifically, the systems and methods described herein relate to an integrated cycling tool. The cycling tool may be integrated into the bicycle components to reduce the external modifications to a bicycle. This may enable a cyclist to carry a tool with them without the worry of carrying the tool, or the tool falling off the bicycle. The cycling tool may comprise multiple components and may be used to fix various parts of a bicycle. The cycling tool may fit within the confines of the bicycle and provide minimal to no impact to the rider or the functionality and performance of the bicycle.

## Background
BACKGROUND
The present disclosure, for example, relates to bicycles, and more particularly to cycling tools integrated into a bicycle frame.
Cyclists often need tools to do on-the-road/trail repairs of a bicycle. The tools often are carried by the individual or attached to bicycle components using various mounting accessories and are extraneous to the bicycle. The tools may be difficult to remove from the storage location and may not be readily available for a cyclist to use. Carrying a tool on the individual may be uncomfortable or may take up additional storage space. Exterior mounted tools can also fall off the bicycle due to vibration and/or motion of the bicycle. A need exists for a tool that is readily available for a cyclist without hindering a cyclist's experience.
SUMMARY
The systems and methods described herein relate to cycling. More specifically, the systems and methods described herein relate to an integrated cycling tool. The cycling tool may be integrated into the bicycle components to reduce the external modifications to a bicycle. This may enable a cyclist to carry a tool with them without the worry of carrying the tool, or the tool falling off the bicycle. The cycling tool may comprise multiple components and may be used to fix various parts of a bicycle. The cycling tool may fit within the confines of the bicycle and provide minimal to no impact to the rider or the functionality and performance of the bicycle.
In one embodiment, a cycling tool is described. The cycling tool may include a first elongated piece with a first top half and a first bottom half, a first cover secured to the first top half, a notch proximate the bottom half, wherein the notch is shaped to receive a tool bit. The cycling tool may further include a second elongated piece with a second top half and a second bottom half, a second cover secured to the second top half, at least one opening in the second elongated piece, a fastener proximate the at least one opening. A tool bit may be removably held into the at least one opening via the fastener. The cycling tool may be sized to fit within a steering tube of a bicycle.
In some embodiments, the first elongated piece may act as a handle to the tool bit. The cycling tool may include a receiver, with a first slot to receive the first elongated piece and a second slot to receive the second elongated piece. The cycling tool may further include an elongated fastener and a thru-hole proximate the receiver, positioned to receive the elongated fastener. The first cover and second cover may be removably coupled to the receiver.
In further embodiments, an appearance of the cover may be customizable to a cyclist's specification. The first cover and second cover may comprise substantially the same shape. The first cover and second cover sit atop the steering tube. A first grip may be proximate the first cover and a second grip may be proximate the second cover. Multiple openings may be proximate the second half, wherein multiple tool bits may be removably fastened to each of the multiple openings. At least one magnet may be proximate each opening, wherein the magnet may be secure the tool bit within the opening. An indentation may be proximate the bottom half of the first piece, wherein the indentation may be sized to receive a spoke nipple.
In another embodiment, a bicycle is described. The bicycle may include a main frame with a head tube, a steering tube partially positioned within the head tube, and a cycling tool may be positioned in a hollow portion of the steering tube.
The cycling tool may include a first elongated piece with a first top half and a first bottom half, a first cover secured to the first top half, a notch proximate the bottom half, wherein the notch is shaped to receive a tool bit. The cycling tool may further include a second elongated piece with a second top half and a second bottom half, a second cover secured to the second top half, at least one opening in the second elongated piece, a fastener proximate the at least one opening. A tool bit may be removably held into the at least one opening via the fastener.
The tool may further comprise a receiver, with a first slot to receive the first elongated piece and a second slot to receive the second elongated piece. A second fastener may be positioned beneath the cycling tool in the steering tube. The bicycle may include an elongated fastener and a through hole proximate the receiver, positioned to receive the elongated fastener, wherein the elongated fastener couples the receiver to the second fastener. The bottom half of the first piece and the bottom half of the second piece are positioned within the steering tube and the first top and second top sit above the steering tube such that a grip proximate each top allows the piece of the tool to be removable from the steering tube.
In another embodiment, a steering tube is described. The steering tube may include a receiver, with a first slot and a second slot, which may be positioned proximate a top end of the steering tube and a fastener connecting the receiver to a fastener proximate a hollow portion of the steering tube. The steering tube may include a first elongated piece with a first top half and a first bottom half, a first cover secured to the first top half, an orifice proximate the bottom half, wherein the orifice is shaped to receive a tool bit, wherein the first elongated piece fits within the first slot in the receiver and a second elongated piece with a second top half and a second bottom half, a second cover secured to the second top half, at least one opening in the second elongated piece, a fastener proximate the at least one opening, wherein the first elongated piece fits within the second slot in the receiver. In some embodiments, a tool bit may be removably held into the at least one opening via the fastener.
Features from any of the above-mentioned embodiments may be used in combination with one another in accordance with the general principles described herein. These and other embodiments, features, and advantages will be more fully understood upon reading the following detailed description in conjunction with the accompanying drawings and claims.



BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings illustrate a number of exemplary embodiments and are a part of the specification. Together with the following description, these drawings demonstrate and explain various principles of the instant disclosure.
FIG. 1 is a diagram illustrating an exemplary bicycle in which the present systems and methods may be implemented;
FIG. 2 is a diagram illustrating one example of an integrated cycling tool;
FIG. 3A is a diagram illustrating one example of a front portion of a bicycle;
FIG. 3B is a diagram illustrating one example of a front portion of a bicycle;
FIG. 3C is a diagram illustrating one example of a front portion of a bicycle;
FIG. 3D is a diagram illustrating one example of a front portion of a bicycle;
FIG. 4A is a diagram illustrating one example of a receiver;
FIG. 4B is a diagram illustrating one example of a receiver;
FIG. 4C is a diagram illustrating one example of a receiver;
FIG. 5A is a diagram illustrating one example of a bit holder;
FIG. 5B is a diagram illustrating one example of a bit holder;
FIG. 5C is a diagram illustrating one example of a bit holder;
FIG. 6A is a diagram illustrating one example of a handle;
FIG. 6B is a diagram illustrating one example of a handle;
FIG. 6C is a diagram illustrating one example of a handle;
FIG. 6D is a diagram illustrating one example of a handle;
FIG. 7A is a diagram illustrating one example of a cover;
FIG. 7B is a diagram illustrating one example of a cover;
FIG. 8A is a diagram illustrating one example of a tool holder;
FIG. 8B is a diagram illustrating one example of a tool holder;
FIG. 8C is a diagram illustrating one example of a tool holder; and
FIG. 9 is a flow diagram illustrating one embodiment of a method for installing an integrated cycling tool.



While the embodiments described herein are susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. However, the exemplary embodiments described herein are not intended to be limited to the particular forms disclosed. Rather, the instant disclosure covers all modifications, equivalents, and alternatives falling within the scope of the appended claims.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
The systems and methods described herein relates to cycling. More specifically, the systems and methods described herein relate to an unobtrusive, easily accessible cycling tool. The cycling tool may comprise multiple components and may be used to fix various parts of a bicycle. The tools may comprise Allen wrenches, spoke tightening tool, and the like. The tools may additionally comprise uses not related to a bicycle. For example, the integrated cycling tool may include a bottle-opener, a utility knife, a corkscrew, a cavity to hold something such as a key, or the like. The cycling tool may not require any special hardware to attach externally to a bicycle. Rather, the cycling tool may fit within the confines of the bicycle and provide minimal to no impact to the rider or the functionality and performance of the bicycle.
FIG. 1 is an example of a bicycle 100 that could be used with the exemplary cycling tool. The bicycle 100 may be any type of bicycle including a mountain bicycle, a road bicycle, touring bicycles, hybrid bicycles, cyclo-cross bicycle, utility bicycle, triathlon bicycle, snow bicycle, fixed gear bicycle, motorized bicycle, and the like. The bicycle may include a main frame 105, a front wheel 110, and a rear wheel 115. Various components of the bicycle 100 may function together to allow a cyclist to propel the bicycle 100 as desired.
The front wheel 110 may include multiple spokes 120. The spokes 120 may connect to a front wheel rim 125 with one or more spoke nipples (not shown). The spokes 120 may come together at a center point 130 of the front wheel 110 which may connect to a fork 135. The fork 135 may connect to the main frame 105 of the bicycle 100 at a head tube 140. For example, the fork 135 may connect to a steering tube 145. The steering tube 145 may be substantially cylindrical and may insert into a complimentary-sized substantially-cylindrical hollow portion of the head tube 140. A stem 150 may couple to the steering tube 145. The stem 150 may connect a handle bar system 155 to the steering tube 145 and allow a cyclist to steer the bicycle 100. The components may be one-piece components, inseparable assemblies, multi-piece assemblies, or the like. The exact configuration of the various components will depend on the type of bicycle and its purpose.
The rear wheel 115 may additionally include multiple spokes 160. The spokes may attach to a rear wheel rim 170 via spoke nipples (not shown). The spokes 160 may come together at a center point 175 where the main frame 105 may connect to the rear wheel 115. A series of gears 180 may be proximate the rear wheel 115 and may connect to a series of gears 185 proximate a pedal system 190 via a chain 195. A cyclist may use the pedal system 190 to propel the bicycle 100 in a desired direction at a desired pace. The cyclist may sit atop a saddle 197 which may be coupled to the main frame 105. Various components of the bicycle 100 may not be disclosed in this elementary discussion of the main components of a typical bicycle. However, other components not discussed herein may be used in a bicycle assembly. The discussion herein is meant to provide a high level overview of a bicycle. Different types of bicycles may have various additional and/or alternative components and even the same class of bicycle will have various components based on manufacturer, cost, and the like.
Various components of the bicycle 100 may require attention. For example, components may need to be adjusted, various components may require fixing, and the like. One or more tools may be required to tend to the bicycle 100. If the necessary tools are attached to the bicycle 100, the cyclist and/or mechanic may be able to tend to the bicycle 100 quicker. Additionally, if the cyclist is currently on a bicycle tour, the cyclist may not have the accessibility of tools in a workshop to correct the bicycle 100. Instead, to continue the bicycle tour, the cyclist may need to tend to the bicycle 100 while away from a home base. An integrated cycling tool 200 (FIG. 2) may provide the cyclist with the comfort of knowing a tool is always with the bicycle 100 and will not interfere with the functionality of the bicycle, the appearance of the bicycle, or the like. By integrating the tool into the steering tube of a bicycle, the tool may be protected from being lost due to vibrations, movement, crashes, and the like. The location of the tool may help the cyclist recover the tool when necessary.
Additionally, an integrated cycling tool 200 may prevent a cyclist from having to remember to pack a tool prior to a bicycle trip. In other embodiments, the integrated cycling tool 200 may be personalized to the specific bicycle such that the cyclist and/or mechanic may not have to look through various tool boxes to find tools to properly fit the components of the bicycle prior to servicing the bicycle. In one exemplary embodiment, the integrated cycling tool 200 may be located within the confines of the steering tube 145.
FIG. 2 is an exemplary view of the integrated cycling tool 200 assembled external to the steering tube 145 (FIG. 1). The integrated cycling tool 200 may comprise a receiver 205, a bolt (not shown), and two halves. The two halves may comprise a handle 210 and a bit holder 215. When the receiver 205 is installed in a steering tube (e.g. steering tube 145, FIG. 2D), the bolt may hold the receiver 205 in place as discussed previously with regards to FIG. 2D. The receiver 205 may have one or more slots for accepting either of the halves.
The handle 210 and bit holder 215 may each comprise a body 220, 225 and a cover portion 230, 235. The bodies 220, 225 may comprise substantially elongated members with a top surface and a lower half. The body 220, 225 may be inserted through a slot (see FIG. 4) in the receiver 205 and into the hollow of the steering tube. In this configuration, the bodies of the bit holder 215 and handle 210 may form a substantially cylindrical shape. The cover portion 230, 235 may sit atop the receiver 205 above the steering tube 145 and allow a cyclist to easily remove both halves of the tool. The cover portion 230, 235 may comprise a substantially semi-circular shape. In some embodiments, the cover portion 230, 235 may include a feature which may allow the cyclist remove the half from a steering tube.
FIG. 3A is an exemplary cutaway view of a front portion 300 of a bicycle (e.g., bicycle 100) without the integrated cycling tool 200 (FIG. 2). The front portion 200 may include the main frame 105, the head tube 140, the steering tube 145, and the stem 150.
The cutaway view may show the steering tube 145 installed within the head tube 140. The steering tube 145 may be connected to a fork (e.g. fork 135, FIG. 1) at a lower end 305 and may protrude slightly above the head tube 140 at an upper end 310. The stem 150 may couple to the steering tube 145 at the upper end 310. The steering tube 145 may be held in place by one or more bearings (not shown). A star nut 315 may provide tension for proper bearing placement of the steering tube 145. In other embodiments, some other internal structure in the steering tube 145 may provide the proper tensioning required. The star nut 315 may comprise a star-like cross-section and may be tight fit against an inner wall 320 of the steering tube 145. In some embodiments, the star nut 315 may comprise a series of threads proximate a thru-hole 325 in the center of a body 330 of the star nut 315. The threads may accept a bolt 335 with complementary threads.
In some embodiments, to prevent debris and other unwanted materials from entering the hollow of the steering tube 145, a cap 340 may be positioned on top of the steering tube 145. The cap 340 may have a thru-hole 345 for allowing the bolt 335 to connect to the star nut 315 and secure the cap 340 onto the steering tube 145. Other structure may be used to secure the cap 340 and/or receiver (e.g. receiver 205, FIG. 2D) to the steering tube 145. For example, an expander nut may be used. Additionally, other fasteners that may be secured used tension on the inner surface 320 of the steering tube 145. The structure may be inherent in a bicycle or may be added by a user after market.
FIG. 3B is an exemplary cutaway view of a front portion 300-a of a bicycle (e.g., bicycle 100) with the bolt 335 and the cap 340 removed. The front portion 300-a may be one example of front portion 300 described with reference to FIG. 3A. A bolt 350 and a star nut adjuster (adjuster 355) are shown in a beginning position. The bolt 350 may be one example of an elongated fastener that may connect the adjuster 355 to the star nut 315. As shown in FIG. 3D, the bolt 355 may additionally be example of fastener that may connect the receiver 205 to the star nut 315. The front portion 300-a may include the main frame 105, the head tube 140, the steering tube 145, and the stem 150.
The adjuster 355 may comprise a top portion 360 and a bottom portion 365. The bottom portion 365 may be substantially cylindrical and may be sized such that it fits within the hollow portion of steering tube 145. The top portion 360 may be any shape and may be sized larger than an outer diameter 370 of the steering tube 145. In some embodiments, the top portion 360 may be cylindrical for ease of manufacture, but may additionally comprise any shaped that exceeds the outer diameter 370 of the steering tube 145. A height A of the top portion 270 may be any acceptable height to provide structural stability. In this embodiment, the height A may be approximately 1.5 inches. A height B of the bottom portion 265 may be specifically sized similarly to the height of integrated bicycle tool 200 (FIG. 2). This may allow the adjuster 355 to move the star nut 315 towards a fork (e.g. fork 135, FIG. 1) and create a hollow portion for the integrated cycling tool 200 to fit within the head tube 140. In this embodiment, the height B may be approximately 3.5 inches. The height B may be adjustable based on the height of the integrated cycling tool as discussed further with reference to FIG. 5.
The adjuster 355 may comprise a variety of materials. In exemplary embodiments, the adjuster may comprise a metal such as aluminum, stainless steel, or the like. The adjuster 355 may additionally comprise a non-metallic such as a polymer or wood. The adjuster 355 may comprise a durable material able to withstand a striking motion to force the star nut 315 down (FIG. 3C).
The star nut 315 may prevent the adjuster 355 from penetrating the steering tube 145 to its full height B. Instead, the adjuster 355 may sit atop the star nut 315 with a gap C between the top portion 360 of the adjuster 355 and the top 310 of the steering tube 145. The adjuster 355 may have a counterbore 375 proximate a center of the top portion 365. The counterbore 375 may connect to a thru-hole 380. The counterbore 375 and thru-hole 380 may accommodate the bolt 350. The bolt 350 may pass through the counterbore 375 and thru-hole 380 and attach to the star nut 315.
FIG. 3C is an exemplary cutaway view of a front portion 300-b of the bicycle with the bolt 335 and the cap 340 removed. The bolt 350 and the adjuster 355 are shown in a final position. The front portion 300-b may be an example of the front portion 300 described with reference to FIG. 3A. The front portion 300-b may include the main frame 105, the head tube 140, the steering tube 145, and the stem 150.
Once the adjuster 355 is properly installed in its initial position, a cyclist, mechanic, or another person may push the adjuster 355 downwards as indicated by arrow D. The cyclist may use their own means of pushing the adjuster 355 down, or may use a tool such as a hammer, mallet, or other suitable tool to apply force to the adjuster 355. The mallet may strike the adjuster 355 on the top portion 360. The adjuster 355, may in turn, push the star nut 315 further into the steering tube 145. Using the bolt 350 to connect the adjuster 355 to the star nut 315 may allow the star nut 315 to maintain a substantially horizontal alignment in the steering tube 145, wherein the star nut 315 is substantially perpendicular to the steering tube 145. The substantially horizontal alignment may ensure proper pressure is exerted on the bearings (not shown). Additionally, proper alignment may ensure the integrated cycling tool 200 (FIG. 2) may be properly installed.
The adjuster 355 may push the star nut 315 into the steering tube 145 at a depth E. The depth E may allow a tool, such as the integrated cycling tool 200 (FIG. 2), to be installed within the confines of the steering tube 145. The depth E may be adjusted depending on the overall size of the integrated cycling tool 200. For example, the depth E may be reduced to accommodate a smaller tool. If the depth E is reduced, it may be recommend to use a different adjuster 355, or to use an additional component to ensure the star nut 315 is located at a proper depth. Similarly, the depth E may be increased, additionally creating a need for a different adjuster 355 with a longer height.
FIG. 3D is an exemplary cutaway view of a front portion 300-c of a bicycle with the adjuster 355 removed and a receiver 205 and the bolt 350 installed. The front portion 300-c may be an example of the front portion 300 described with reference to FIG. 3A and may comprise similar and/or the same components. The front portion 300-c may include the main frame 105, the head tube 140, the steering tube 145, and the stem 150.
Once the star nut 315 is positioned properly, the adjuster 355 may be removed. First the bolt 350 is removed, and then the adjuster 355 is removed. Next, a receiver 205 may be installed on top 310 of the steering tube 145. The receiver 205 may be a part of the integrated cycling tool 200 (FIG. 2). The receiver 205 may have substantially circular shape that sits on the top 310 the steering tube 145. The body of the receiver 205 may rest within the steering tube 145. The bolt 350 may tighten the receiver 205 in place atop the steering tube 145, with a portion of the receiver 205 protruding into the steering tube 145. As discussed further with reference to FIG. 4, the receiver 205 may accept the bolt 350 and allow the bolt 350 to pass through the body of the receiver 205 and attach to the star nut 315. The bolt 350 may secure the receiver 205 to the steering tube 145.
FIG. 4 is an example of the receiver 205. FIG. 4A is a top down view of the receiver 205 as the receiver 205 would be installed in a steering tube (e.g., steering tube 145, FIGS. 1 and/or 3). FIG. 4B is a side view of the receiver 205. FIG. 4C is a rotated side view of the receiver 205 of FIG. 4B. The receiver 205 may be an example of receiver 205 described with reference to FIGS. 2 and/or 3D. In some embodiments, the receiver 205 may be installed in a steering tube 145 and may accept the handle 210 (FIG. 2) and the bit holder 215 (FIG. 2).
FIG. 4A shows a top surface 400 of the receiver 205 having a circular inner diameter 405 and circular outer diameter 410. The outer diameter 410 may be any size diameter that exceeds the inner diameter 220 of a steering tube (e.g. steering tube 145, FIG. 1). In some embodiments, the shape of outer cross-section of the receiver 205 may not be circular but may be any polygon that enables the receiver 205 to sit atop a steering tube. The receiver 205 may have one or more slots 415, 420. The slots 415, 420 may be substantially semi-circular in shape. In other embodiments, the slots 415, 420 may be sized appropriately to receive the cross-sectional shape of the handle and bit holder (e.g. handle 210 and bit holder 215, FIG. 2).
One or more magnets 420 may be proximate the top surface 400 of the receiver 205. The magnets 420 may mate with one or more magnets proximate a cover of the bit holder and/or handle (as discussed with reference to FIG. 7). The magnets 420 may provide positive retention on the bit holder and/or the handle preventing them from coming loose during a bicycle ride. While FIG. 4A shows eight magnets 420, more or less magnets may be used as long as positive retention is attained. While magnets 420 are disclosed in both the covers and the receiver 205, other means of fastening the cover and the receiver 205 may be used. For example, the cover may lock to a feature on the receiver 205, Velcro may be used, the cover may snap onto the receiver 205, the cover and/or the receiver 205 may be ferromagnetic and therefore magnetic and attach to magnets on the mating part. The cover may clip to the receiver 205, may be turned by hand to lock in a screwing type mechanism, and the like.
The receiver 285 may be metallic and may comprise a number of metals or metal alloys including iron, nickel, and cobalt. In other embodiment, the receiver 205 may comprise an aluminum, aluminum alloy, steel, steel alloy, titanium, or the like. The receiver 205 may additionally comprise a non-metallic material such a polymer. The receiver 205 may be subjected to weather such as rain, snow, mud, and the like. Therefore, in some embodiments, the receiver 205 may comprise a non-degrading material or be treated with a coating to prevent the degradation of it. For example, some metals may rust and therefore, the metal should be rust-proof metal or receive treatment Some specific examples of materials may include titanium, stainless steel, aluminum, carbon fiber, and the like.
A bridge 430 may run through the middle of the inner diameter 405 of the receiver 205 may be thick enough to accommodate a thru-hole 435 and may add structural stability to the receiver 205. The thru-hole 435 may be size by a bolt (e.g. bolt 350, FIGS. 3B-3D) necessary to mate with a star nut (e.g. star nut 315 FIG. 3A-3D). The star nut may have a predetermine thread size and hole size, the bolt may be sized to match it. The bridge 430 may be wide enough to accommodate the bolt size, or the thru-hole 435 may have additional material 440 surrounding the thru-hole 435 to provide additional structural stability.
The overall shape of the bridge 430 may be symmetrical and may have a curved U-type shape. For example, the bridge 430 may have a bottom flat surface 450, a curved side surface 455, and a flat surface 460 beneath the side surface 445 of the bridge 430. The side 465 of the top surface 400 may be substantially rounded. For example, the side 465 may have rounded edges, chamfers, or the like.
In some embodiments, the thru-hole 435 (FIG. 4A) and surrounding material 440 may not be level with the top surface 400. For example, as shown in FIG. 4C, the material 440 and thru-hole 435 may be below the top surface 400. This may additionally be seen in FIG. 4B by the gap 470. Moving the material 440 and the thru-hole 435 below the top surface 400 may enable the fastener to be flush or below the top of the receiver. The location of the material 440 and hole 435 may be oriented in any vertical location in the receiver 205. For example, the material may be located proximate the top surface 400, a bottom surface 450, or anywhere there between. In some embodiments, the material 440 may be located further from the top surface. The thickness of the material 440 provided may account for dimensional stability.
Also shown in FIG. 4C is a pair of protrusions 470 from a bottom surface 475 of the receiver 280. The protrusions 470 may extend below the bottom surface 475 of the receiver 205. The protrusions 470 may have a semicircular outer surface which may align with an inner diameter of a steering tube similar to the side surface 445 of the bridge 430. The protrusions 470 may fit within the confines of a steering tube and properly align the receiver 205 on top of the steering tube 145. The protrusions may be in addition to the side surfaces 445 of the bridge or, in some embodiments, may be omitted.
FIG. 5 is diagram of an exemplary bit holder 215. The bit holder 215 shown does not have a cover attached. The cover and bit holder 215 may be manufactured as a single piece or may be a two piece assembly. In this embodiment, the cover and bit holder 215 are a two-piece assembly.
FIG. 5A shows a top down view of the bit holder 215 with a top surface 500 showing. The cross-section of the bit holder 215 may be substantially similar to the slot 415, 420 (FIG. 4A) provided in the receiver 205 (FIG. 4A). This may allow the bit holder 215 to pass through the slot and be stored within a steering tube of a bicycle (e.g., steering tube 140 in bicycle 100, FIG. 1). The cross-section may be substantially semi-circular outer surface 505 with a semi-circular cut-out 510 located in approximately the center of a flat edge 515 of the top surface 500. The semi-circular cut-out 510 may allow the bit holder 215 to pass by the bolt hole material in the receiver. The top surface 500 of the bit holder 215 may have one or more protrusions 520. The protrusions 520 may mate with holes on an underside of a cover of the bit holder 215 as discussed with reference to FIG. 7.
The height G of the protrusions 520 may be seen in FIG. 5B. If the cover and the bit holder 215 are adhered together, the height G of the protrusions 520 may be less than a width of the cover. This may allow the protrusions 520 to fit into the holes and create a stronger adhesive bond between the bit holder 215 and the cover. In other embodiments, the height G of the protrusions 520 may be greater than the width of the cover. The holes in the cover may be thru-holes. When the cover is installed on the bit holder 215, the protrusions 520 may stick out on the other side of the cover. The tops of the protrusions 520 may be hammered and flared to provide a riveted connection between the cover and the bit holder 215. In some embodiments, multiple methods may be used to fasten the cover to the bit holder 215. For example, the cover may be welded, snap fit, or likewise to the bit holder 215. Other methods may include locking the two pieces together or using different geometry than that visually represented in FIGS. 5A and/or 5B.
The bit holder 215 may include one or more slots 530 for receiving a tool bit (not shown). The tool bit may be standard sized tool bits with an end to attach to a tool (such as the handle, see FIG. 6) and a second end that is a tool such as a hex wrench, a Phillips head bit, a flat head bit, hex hardware, Allen wrenches, or the like. The tool bits may be customized to working on a bicycle. For example, the Allen wrenches may be sized such as they match bolts proximate the bicycle. The overall size of the tool bit may be sized specifically for the bit holder 215 or may be standard purchase tool bits. The openings 530 may be sized wide enough to accommodate the tool bit without the tool bit falling through the opening 530. For example, the distance between a first side 535 of the opening 530 and a second side 540 of the slot may be less than the width of a tool bit. The slots may be sized less than an overall width of the tool bit but enough to allow the tool bit to fit within its confines.
A wing 545 may be proximate each opening 530. The wing 545 may be flexible and may hold the a tool bit in place in the opening 530. The wing 545 may be any width but in the embodiment shown is less than the height of a tool bit. The thickness of the wing 545 may provide structural stability while still flexing to allow the tool bit to slide in and out of the opening 530. The wing 545 may be sized such that it puts a force on the tool bit while the tool bit is installed in the slot 545. This may provide a positive retention force on the tool bit and prevent the tool bit from falling out of the bit holder 215.
The height H of each opening 530 may be consistent and may hold the same length tool bit. The height H may be customized to standard size tool bits or specialty tool bit sizing. Additionally, in alternative embodiments, the height H of each opening 530 may not be consistent. A first row 550 of openings 530 may have a taller height H than a second 555 or a third 560 row of the slots. Each row 550, 555, 560 may have different heights. While each individual opening 530 may also vary in height H, for ease of manufacture, the row of openings 530 may be substantially the same.
The bit holder 215 may accommodate several bits, and in the embodiment shown, accommodates six tool bits. The bit holder 215 may be reduced in size or lengthened in size to accommodate additional tool bits. In some embodiments, smaller or larger tool bits may additionally be used. Therefore, the same size bit holder 215 may hold more tool bits if they are of a reduced size or less if tool size increases. As the height H of each row 550, 555, 560 is adjusted and/or as tool bits are added and/or removed, the overall height of the bit holder 215 may additionally adjust accordingly.
FIG. 5C shows an exemplary isometric view of the bit holder 215. The isometric view shows a variation of holding the tool bits in place. The tool bits may comprise ferromagnetic material and as such, may be magnetic. Each opening 530 may comprise a fastener to hold the tool bit in place. The fastener may comprise the wing 545. In additional and/or alternative embodiment, each opening 530 may include a magnet 565 which may be of such a strength as to hold the tool bit in place. The magnets 565 may be used instead of the wings and/or may be used in addition to the wings 545. A magnet 565 may be proximate a bottom side 570 of each opening 530. In alternative embodiments, a magnet (not shown) may be proximate a top side 575 of each opening 530. In still further embodiments, the magnet locations may not be consistent between slots. For example, row 550 may have the magnets proximate the bottom surface 570 whereas, the row 555 may use the same magnets as row 550 and therefore, the magnet would be proximate a top surface 575 of the openings 530. Other methods of holding the tool bit in place may additionally be used. The tool bits may fit into a slot, a hinged cover may hold the tool bits in place, multiple magnets may be used, and the like. In some embodiments, the openings 530 may be rotated in respect to the bit holder 215. Rotating the openings 530 may enable more tool bits to be held in the bit holder 215 and/or may enable a shorter bit holder 215 to be used if necessary.
The bit holder 215 may comprise a metallic material, wooden material, and/or a polymer material. The material enable the wing 535 to be flexible. For different materials, the end geometry may alter to accommodate for these differences in materials. A polymeric material should withstand potential weather conditions. The polymeric material may be injection molded, printed using a 3-dimensional printer, or other known manufacture methods. Similarly, a metallic material may be cast, machined, or the like. Some specific examples of materials may include titanium, stainless steel, aluminum, carbon fiber, and the like.
FIG. 6 is an exemplary handle 210 according to one embodiment. The handle 210 may be sized to fit with a slot in the receiver (e.g., slot 415, 420 of receiver 280, FIG. 4A). The handle 210 may fit within a steering tube of a bicycle (e.g., steering tube 145, FIG. 1) when the integrated cycling tool 200 (FIG. 2) is fully assembled. The handle 210 make receive one or more tool bits and act as a tool handle. The handle 210 may additionally have integrated tools.
FIG. 6A shows a top surface 600 an exemplary cross-section for the handle 210. The handle 210 may have a similar cross-section to the bit holder 215 (FIG. 5). The handle 210 may have a substantially semi-circular cross-section 605. A semicircular cut-out 610 may be present in a flat portion 615 of the handle cross-section 605. The cut-out 610 may allow the handle 210 to pass by the material for the thru-hole in the receiver (e.g. material 440, FIG. 4A) and insert the handle 210 into a steering tube of a bicycle.
One or more protrusions 620 may be present in the top surface 600 of the handle 210. The protrusions 620 may be substantially circular in shape, or may be any other shape. The protrusions 620 may mate with holes on an underside of a cover of the handle 210 as discussed with reference to FIG. 7.
The height J of the protrusions 620 may be seen in FIG. 6B. If the cover and the handle 210 are adhered together, the height J of the protrusions 620 may be less than a width of the cover. This may allow the protrusions 620 to fit into the holes and create a stronger adhesive bond between the handle 210 and the cover. In other embodiments, the height J of the protrusions 620 may be greater than the width of the cover. The holes in the cover may be thru-holes. When the cover is installed on the handle 210, the protrusions 620 may stick out on the other side of the cover. The tops of the protrusions 620 may be hammered and flared to provide a riveted connection between the cover and the handle 210. In some embodiments, multiple methods may be used to fasten the cover to the handle 210. For example, the cover may be welded, snap fit, or likewise to the handle 210. Other methods may include locking the two pieces together or using different geometry than that visually represented in FIGS. 6A and/or 6B.
A bottle opener 625 may be present in the handle 210 as shown in FIG. 6B. The bottle opener 625 may be any standard size for a bottle opener. In the figure shown, the bottle opener 625 has a substantially heart-shaped cross-section and is located in a bottom half of the handle 210. The handle 210 may have additional features such as a storage space for small amounts of food and/or liquid. The handle 210 may additionally have a cavity which may house other items such as GPS tracker, a patch kit for repairing tires, spare tire tubes, a derailleur hanger, spoke nipples, keys (and/or key fobs), and the like. In some embodiments, the handle 210 may incorporate tire irons and/or levers which may be used to change a tire.
The handle 210 may additionally include one or more spoke tools. For example, the bottom of the handle 210 may have one or more indentations 630, 635 which may act as a spoke wrench. A spoke wrench may bring the overall wheel of the bicycle (front wheel 110 and/or rear wheel 115, FIG. 1) to a state of true. A state of true being when the bicycle wheel is a perfect circle and planar, such that the plane of the rim (e.g., front wheel rim 125 and/or rear wheel rim 170, FIG. 1) of the wheel is laterally between the two extremes of where the wheel is mounted to the frame. The height and width of the indentations 630, 635 may be sized to fit standard spoke nipples on a bicycle. A spoke nipple connects the metal spokes (e.g., spokes 120, 160, FIG. 1) to the rims of a bicycle wheel (e.g., rims 125, 170, FIG. 1). Standard spoke nipple sizes may include 0.127 inches, 0.130 inches, and/or 0.136 inches. Where the indentation width K is sized as the standard nipple size and the indentation 630, 635 fit over a flat portion of the spoke nipple.
Other spokes sizes may be available or prevalent depending on the type of bicycle, the manufacturer, and other conditions. In some embodiments, the handle 210 may come in a variation of indentations 630, 635 to fit a variety of spoke nipples. Additionally, the indentations 630, 635 need not be symmetric. Indentation 630 may be sized for a 0.127 inch spoke nipple whereas indentation 635 may be sized for a 0.136 spoke nipple. Any combination of spoke tool sizing may be incorporated into the handle 210. In other embodiments, the handle 210 may be specialized to the specific bicycle the tool is installed on. A cyclist may order the handle 210 to known specifications for their particular bicycle of choice.
As mentioned previously, the handle 210 may additionally accept one or more tool bits which may be stored in the bit holder 215 (FIG. 5). As shown in FIG. 6C, the handle 210 may include a notch 640 which may accept a tool bit. The notch 640 may have a polygonal cross-section as shown in the figure to accept the tool bit. The exact shape of the polygon may match the cross-section of the tool bit stored in a bit holder (e.g., bit holder 205, FIG. 5). For example, Allen wrenches may have a hexagonal cross-section which may match the cross-section of the notch 640. The notch 640 may not extend through the body of the handle 210 and create a hole. Instead, the notch 640 may end part way through the handle 210 and provide a positive end point and create a cavity 645 as shown by the hidden lines in FIG. 6B. The cavity 645 may allow the tool bit to be firmly held in place without passing through the entirety of the handle 210. In some embodiments, the cavity 645 may be approximately 0.5 inches deep. In other embodiments, the cavity 645 may be sized specifically for the tool bits stored in the bit holder 215 (FIG. 5).
FIG. 6D shows a second notch 650 with the cut-out 610 of the flat portion 615 of the handle 305. The second notch 650 may act as a relief to the notch 640. In some embodiments, the notch 650 may be shaped to act as a wrench or a nut driver. The notch 650 may additionally be sized to receive a tool bit. This notch 650 may enable a cyclist and/or mechanic to decide which orientation to hold the handle 210 while servicing the bicycle.
The handle 210 may comprise a metallic material, wooden material, and/or a polymer material. For different materials, the end geometry may alter to accommodate for these differences in materials. A polymeric material should withstand potential weather conditions. The polymeric material may be injection molded, printed using a 3-dimensional printer, or other known manufacture methods. Similarly, a metallic material may be cast, machined, or the like. Some specific examples of materials may include titanium, stainless steel, aluminum, carbon fiber, and the like.
FIG. 7 is a diagram of an exemplary cover 700. The cover may be an example of the covers 230, 235 discussed with reference to FIG. 2. The cover 700 may attach to the handle 210 and/or bit holder 215 as discussed above with reference to FIGS. 5 and/or 6. The cover 700 may comprise a complimentary design such that when two covers 700 are aligned, they form a substantially circular outer shape.
FIG. 7A is an exemplary top surface 705 of the cover 700. The top surface may have a substantially circular outer edge 710. This outer edge 710 may have a diameter equal to or larger than an outer diameter of the receiver 280 outer surface 710 (FIG. 4) and/or and outer diameter of a steering tube (e.g. steering tube 140, FIG. 1). This may prevent the handle 210 and/or bit holder 215 from falling into the hollow portion of a steering tube. Instead, the cover 700 may enable speedy removal of the handle 210 and/or bit holder 215 from the steering tube.
The cover 700 may have a grip 715 that extends beyond the outer surface 710 of the cover 700. The grip 715 may comprise any shape but in the exemplary embodiment may comprise a substantially semi-circular shape. The grip 715 may allow a cyclist to easily remove the cover 700 from the receiver (e.g., receiver 205, FIG. 2). For example, the grip 715 may extend beyond an outer diameter of a steering tube and provide a surface for a cyclist and/or mechanic to grasp and easily remove.
The inner side 720 of the top surface 705 of the cover 700 may have a key shape. The inner side 720 of the top surface 705 may be designed such that the two covers 700 may mate together to form a substantially circular shape. While the embodiment shown has a first groove 725 which may substantially match the shape of the tab 730 such that, in a second cover, the tab 730 may fit within the confines of the groove 725 forming the substantially circular shape. Other design parameters may additionally be used and this example is merely illustrative. The inner side 720 may alternatively comprise a flat edge rather than a keyed feature. Alternatively, the groove 725 and the tab 730 may be any complimentary polygonal shape. The cover 700 may comprise multiple grooves and tabs or other features to add to the design aesthetics of the feature.
FIG. 7B shows an exemplary bottom surface 735 of the cover 700. The bottom surface 735 may include one or more holes 740. The holes 740 may align with protrusions 520, 620 on the bit holder and/or handle (e.g., bit holder 210, handle 215, FIGS. 5 and/or 6). As discussed with reference to FIGS. 5 and 6, the holes 740 may extend through to the top surface 705 of the cover 700. In other embodiments, the holes 740 may extend through the top surface 705 of the cover 700 and the handle and/or bit holder may be riveted to the cover 700.
The bottom surface 735 may additionally have one or more magnets 745. The magnets 745 may align with one or more magnets 425 proximate the receiver 205 (FIG. 4A). While four magnets 746 are shown in FIG. 7B, this number is merely exemplary. The bottom surface 735 may have as few as one magnet 735 or may have multiple magnets 735. The magnets 735 shown are substantially circular but additionally may comprise any shape. For example, a magnet 735 may be manufactured that mimics a shape of the bottom surface 735. The quantity and size of the magnets should provide a positive retention force between the receiver and the cover 700 preventing either the bit holder and/or the handle from coming loose during the use of the bicycle.
In other embodiments, the cover 700 may comprise a ferromagnetic material and may negate the need for magnets 745. Instead, the ferromagnetic properties may allow the cover to mate with one or more magnets proximate the receiver (e.g., magnets 425, receiver 205, FIG. 4A). The cover 700 may comprise a metallic material, wooden material, and/or a polymer material. For different materials, the end geometry may alter to accommodate for these differences in materials. A polymeric material should withstand potential weather conditions. The polymeric material may be injection molded, printed using a 3-dimensional printer, or other known manufacture methods. Similarly, a metallic material may be cast, machined, or the like. Some specific examples of materials may include titanium, stainless steel, aluminum, carbon fiber, and the like.
In further embodiments, the cover 700 may be customizable. For example, the top surface 705 of the cover 700 may be made to specific customized requested. This may include an overall shape of the cover 700, the color of the cover 700 and/or a decorative element on the cover 700. The decorative element 700 may include a favorite sports team logo, a design, an initial, or the like. In further embodiments, the decorative element may be functional. For example, the top surface 700 of the cover may include a name of the cyclist and an emergency contact number. This may enable a person to identify the cyclist should the cyclist become injured.
FIG. 8 is an exemplary alternative embodiment of a tool holder 800. The tool holder 800 may be an alternative version of an integrated cycling tool (e.g., integrated cycling tool 200, FIG. 1). The tool holder 800 may be size substantially similarly to a receiver (e.g., receiver 280, FIG. 4). The tool holder 800 may accept one or more L-shaped tools which may be used to service a bicycle. The L-shaped tools may comprise one or more Allen wrenches, an L-shaped Hex wrench, an L-shaped torx key, specialty tools designed specifically for bicycles, or other tools used to service a bicycle.
FIG. 8A shows an exemplary isometric view of the tool holder 800. The tool holder 800 may have a substantially circular shape. An upper portion 805 of the tool holder may sit atop a steering tube (e.g., steering tube 140, FIG. 1). A bottom portion 810 may fit within the confines of the steering tube. The upper portion 805 may have one or more notches 815 to hold one or more L-shaped tools.
FIG. 8B shows an exemplary top surface 820 of the tool holder 800. The notches 815 may each include a thru-hole 825 and a magnet 830. The thru-hole 825 may enable the longer portion of the L-shaped tool to slide into it and store the body of the tool within the confines of the steering tube. The magnet 830 may provide a positive retention on the short portion of the L-shaped tool to prevent the tool from coming lose during bicycle operation. The magnet 830 may only provide retention if the tool is a ferromagnetic material. In other embodiments, a tab or wing feature may be incorporate to provide positive retention on the tool.
The top surface 820 may additionally include a thru-hole 840 receiving a bolt. The bolt may pass through the body of the tool holder 800 and fasten to a star nut inside a hollow of the steering tube. The bolt may secure the tool holder 800 to the steering tube similar to the bolt 350 securing the receiver 280 to the star nut and steering tube (see FIG. 2D).
FIG. 8C shows an exemplary cross-section of the tool holder 800 along cross-section L-L. The cross-section shows the thru-holes 825 as well as the thru-hole 840 for accepting the bolt. As shown in FIG. 8C, the thru-hole 840 may include a counterbore 845. The counterbore 845 may prevent a head of the bolt from protruding beyond the top surface 820 of the tool holder 800. Countersinking the bolt may provide a safer riding condition for the cyclist and prevent the cyclist from striking or catching on the bolt.
The cross-section shows the tool holder 800 with a substantially cylindrical top portion and a dome-like bottom section 810. The bottom section 810 may fit within the confines of a steering tube whereas the top section 805 may sit atop the steering tube.
The tool holder 800 comprise a metallic material, wooden material, and/or a polymer material. The material chosen should allow ease of manufacture and reduced cost. For different materials, the end geometry may alter to accommodate for these differences in materials. A polymeric material should withstand potential weather conditions. The polymeric material may be injection molded, printed using a 3-dimensional printer, or other known manufacture methods. Similarly, a metallic material may be cast, machined, or the like.
FIG. 9 is a flow diagram illustrating one embodiment of a method 900 for installing an integrated cycling tool (e.g. integrated cycling tool 200, FIG. 1) and/or a tool holder (e.g. tool holder 800, FIG. 8).
At block 905, the method 900 may include removing a cap and a first bolt proximate a steering tube of a bicycle. At block 910, the method 900 may include installing an adjuster (e.g. adjuster 255, FIG. 3B) and a second bolt. Installing the adjuster may include inserting the adjuster into the steering tube of the bicycle. The bolt may pass through the adjuster and attach to a star nut, which may be located inside the steering tube. At block 915, the method 900 may include using force to push the adjuster towards the star nut. This action may force the star nut down further into the steering tube towards a fork. The force may comprise bodily strength or a tool such as a hammer, mallet, or the like. At block 920, the method 900 may include removing the adjuster and the second bolt. At block 930, the method 900 may include installing a receiver and the second bolt. The second bolt may pass through a thru-hole proximate the receiver and clamp the receiver onto the steering tube by attaching the bolt to the star nut. At block 935, the method 900 may include inserting the handle and bit holder assemblies into the receiver.
While the technology of the present application is described with respect bicycles, the technology disclosed herein may be applicable to other types of motion devices, and even more generally to any application where a hollow portion is available to store a tool. Moreover, the technology disclosed herein will be described with reference to certain exemplary embodiments. The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments absent a specific indication that such an embodiment is preferred or advantageous over other embodiments. Moreover, in certain instances only a single “exemplary” embodiment is provided. A single example is not necessarily to be construed as the only embodiment. The detailed description includes specific details for the purpose of providing a thorough understanding of the technology of the present patent application. However, on reading the disclosure, it will be apparent to those skilled in the art that the technology of the present patent application may be practiced with or without these specific details. In some descriptions herein, generally understood structures and devices may be shown in block diagrams to aid in understanding the technology of the present patent application without obscuring the technology herein. In certain instances and examples herein, the term “coupled” or “in communication with” means connected using either a direct link or indirect data link as is generally understood in the art.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

## Claims

1. A cycling tool, comprising:
a first elongated piece with a first top half and a first bottom half, a first cover secured to the first top half, a notch proximate the bottom half, wherein the notch is shaped to receive a tool bit;
a second elongated piece with a second top half and a second bottom half, a second cover secured to the second top half, at least one opening in the second elongated piece, a fastener proximate the at least one opening;
a tool bit removably held into the at least one opening via the fastener;
wherein the cycling tool is sized to fit within a steering tube of a bicycle.

2. The cycling tool of claim 1, wherein the first elongated piece acts as a handle to the tool bit.

3. The cycling tool of claim 1, further comprising:
a receiver, with a first slot to receive the first elongated piece and a second slot to receive the second elongated piece.

4. The cycling tool of claim 3, further comprising:
an elongated fastener;
a thru-hole proximate the receiver, positioned to receive the elongated fastener.

5. The cycling tool of claim 3, wherein the first cover and second cover are removably coupled to the receiver.

6. The cycling tool of claim 1, wherein an appearance of the cover is customizable to a cyclist's specification.

7. The cycling tool of claim 3, wherein the first cover and second cover may comprise substantially the same shape.

8. The cycling tool of claim 1, wherein the first cover and second cover sit atop the steering tube.

9. The cycling tool of claim 1, further comprising:
a first grip proximate the first cover; and
a second grip proximate the second cover.

10. The cycling tool of claim 1, further comprising:
multiple openings proximate the second half, wherein multiple tool bits are removably fastened to each of the multiple openings.

11. The cycling tool of claim 10, further comprising:
at least one magnet proximate each opening, wherein the magnet secures the tool bit within the opening.

12. The cycling tool of claim 1, further comprising:
an indentation proximate the bottom half of the first piece, wherein the indentation is sized to receive a spoke nipple.

13. A bicycle comprising:
a main frame with a head tube;
a steering tube partially positioned within the head tube; and
a removable cycling tool positioned in a hollow portion of the steering tube, wherein the cycling tool comprises:
a first elongated piece with a first top half and a first bottom half, a first cover secured to the first top half, an orifice proximate the bottom half, wherein the orifice is shaped to receive a tool bit;
a second elongated piece with a second top half and a second bottom half, a second cover secured to the second top half, at least one opening in the second elongated piece, a fastener proximate the at least one opening; and
a tool bit removably held into the at least one opening via the fastener.

14. The bicycle of claim 13, wherein the tool further comprises:
a receiver, with a first slot to receive the first elongated piece and a second slot to receive the second elongated piece.

15. The cycling tool of claim 14, further comprising:
a second fastener positioned beneath the cycling tool in the steering tube.

16. The bicycle of claim 15, further comprising:
an elongated fastener;
a through hole proximate the receiver, positioned to receive the elongated fastener, wherein the elongated fastener couples the receiver to the second fastener.

17. The bicycle of claim 16, wherein the bottom half of the first piece and the bottom half of the second piece are positioned within the steering tube and the first top and second top sit above the steering tube such that a grip proximate each top allows the piece of the tool to be removable from the steering tube.

18. A steering tube comprising:
a receiver, with a first slot and a second slot, positioned proximate a top end of the steering tube;
a fastener connecting the receiver to a fastener proximate a hollow portion of the steering tube;
a first elongated piece with a first top half and a first bottom half, a first cover secured to the first top half, an orifice proximate the bottom half, wherein the orifice is shaped to receive a tool bit, wherein the first elongated piece fits within the first slot in the receiver;
a second elongated piece with a second top half and a second bottom half, a second cover secured to the second top half, at least one opening in the second elongated piece, a fastener proximate the at least one opening, wherein the second elongated piece fits within the second slot in the receiver.

19. The steering tube of claim 18, further comprising:
a tool bit removably held into the at least one opening via the fastener.