NBSIR 75-729

Nondestructive Tests to Determine

Concrete Strength - A Status Report

James R, Clifton

Materials and Composites Section

Structures, Materials and Safety Division

Center for Building Technology, IAT

July 1975

Final

Prepared for Building Safety Section

Structures, Materials and Safety Division

Center for Building Technology, IAT

National Bureau of Standards

Washington, D. C. 20234

NBSIR 75-729

NONDESTRUCTIVE TESTS TO DETERMINE

CONCRETE STRENGTH -

A STATUS REPORT

James R. Clifton

Materials and Composites Section

Structures, Materials and Safety Division

Center for Building Technology, I AT

July 1975

Prepared for Building Safety Section

Structures, Materials and Safety Division

Center for Building Technology, IAT

National Bureau of Standards

Washington, D. C. 20234

U.S. DEPARTMENT OF COMMERCE, Rogers C.B. Morton, Secretary

John K. Tabor, Under Secretary

Dr. Betsy Ancker-Johnson, Assistant Secretary for Science and Technology

Final

NATIONAL BUREAU OF STANDARDS, Ernest Ambler, Acting Director

TABLE OF CONTENTS

Page

ABSTRACT 1

1. INTRODUCTION 1

2. NONDESTRUCTIVE TEST METHODS 1

2.1 Probing Methods 2 2.1.1 Description of the Windsor Probe 2

2.1.2 Windsor Probe for Cornpressive Strength Determinations 2

2.1.3 Advantages and Limitations 3

2.1.4 Research Required 3 2.1.5 Concluding Remarks 3 2.2 Rebound Method 3 2.2.1 Description of Hammer Method of Testing 4

2.2.2 Schmidt Rebound Hammer for the Determination of Compressive

Strength 4 2.2.3 Flexural Strength and Modulus of Elasticity 4

2.2.4 Advantages and Limitations of the Schmidt Rebound Hammer 5 2.2.5 Research Required 5 2.2.6 Concluding Remarks 5 2.3 Pull-Out 5 2.3.1 Test Method and Field Use 6

2.3.2 Review of Recent Studies 6

2.3.3 Advantages and Limitations 7 2.3.4 Research Required 7

2.3.5 Concluding Remarks 7

2.4 Push-Out Cylinders . . 7 2.4.1 Review of Push-Out Cylinder Studies ^. 7

2.4.2 Advantages and Limitations 8

2.4.3 Research Required and Concluding Remarks 8 2.5 Ultrasonic Pulse Velocity Method 8 2.5.1 Principle of the Ultrasonic Pulse Velocity Method 8

2.5.2 Estimation of Strength of Concrete 9

2.5.3 Determination of Formwork Removal Times 9

2.5.4 Advantages and Limitations 9

2.5.5 Research Required 10

2.5.6 Concluding Remarks 10

2.6 Predictions of Strength Development by Maturity and Equivalent Age 10

2.6.1 Prediction of Formwork Removal Times 11

2.6.2 Advantages and Limitations 11

2.6.3 Research Required 11

2.6.4 Concluding Remarks 13

3. COMBINATION OF NONDESTRUCTIVE TESTS 13

3.1 Combination of Ultrasonic Pulse Velocity and Rebound Hammer Methods.... 13

3.2 Concluding Remarks 14

4. PROPOSED RESEARCH AND RECOMMENDATIONS 14

5. SUMMARY AND CONCLUSIONS 15

6 . REFERENCES 17

7. FIGURE CAPTIONS 22

iii

NONDESTRUCTIVE TESTS TO DETERMINE CONCRETE

STRENGTH - A STATUS REPORT

by

James R. Clifton

ABSTRACT

Individual and combined nondestructive test methods have been

critically reviewed as potential methods to determine safe formwork

removal times. The techniques reviewed are the Windsor probe, the

Schmidt Rebound Hammer, pull-out measurements, push-out cylinders,

ultrasonic pulse velocity measurements, and the maturity and equivalent

age concepts. The individual methods, themselves, do not give good

estimates of the in situ strengths of concretes and it is recommended

that future research emphasize combined methods.

A proposed research program which emphasizes combined nondestructive

test methods has been developed.

Key Words: Compressive strength; concrete; flexural strength;

formwork removal; nondestructive testing; surface hardness.

1. INTRODUCTION

This report is based on a critical literature review of nondestructive test methods

for estimating the early-age strength of in situ concrete. The estimation of the strength

of concretes at early ages is important in deciding when the formwork can be safely removed.

The premature removal of forms has resulted not only in numerous collapses [1, 2] , but

also in the often unreported sagging of partially cured concrete and in the development of

hairline cracks which subsequently lead to serious maintenance problems [1]

Nondestructive testing of mature concrete has been the subject of symposia [3-6]

,

review articles [7-10] and several books [11-13] . However, the current review discloses

that relatively little attention has been given to nondestructive methods for estimating

the early-age strengths of concretes.

Many of the test methods classified as being nondestructive do cause sufficient

damage to the concrete that minor repairs are necessary. These methods are nondestructive

in that the specimen being tested is not severely damaged or destroyed.

The nondestructive test methods covered in this report are those applicable to the

estimation, of either the in situ strength of concrete or the quality of concrete. Therefore, radioactive, x-ray, and electrical nondestructive test methods are not included.

This report is also restricted, with the exception of the push-out test method (Section

2.4) , to tests which can be performed on site (if the proper calibration tables or charts

have been previously prepared) . Both individual and combined nondestructive test methods

are discussed.

2. NONDESTRUCTIVE TEST METHODS

The individual nondestructive test methods of this section are evaluated on the basis

of their apparent reliability, accuracy, ease of use, and information obtained. Their

applicability to the determination of formwork removal times is considered as well as their advantages and limitations. Recommendations on needed research are also given.

1
2.1 Probing Methods

The probing methods used to measure the surface hardness of concrete are based on

depth of penetration of probes in the concrete. The probe results are converted into

compressive strengths by a correlation graph which is a construction of depth of penetration

versus experimentally measured compressive strengths. Based on this correlation chart the

in situ compressive strength of concrete can be estimated.

The first hardness measurements of concrete by probing techniques were reported by

Voellmy [14], in 1954. He used two techniques: (1) a special hammer device was used to

perforate concrete and afterwards the depth of the bore hole was measured; and (2) the

depth of penetration of pins which were blasted into the concrete was measured. Neither

technique gained wide acceptance. In the middle 1960 's the Windsor Probe was developed

by the Port of New York Authority, New York, and the Windsor Machinery Company, Connecticut.

Cantor presented [15] the results of the investigations performed by the Port of New York

Authority. The Windsor Probe technique is becoming an acceptable nondestructive test

technique, as evidenced by the amount of recent investigations performed [16-21] to assess

its reliability. The Nondestructive Testing Subcommittee of ASTM Committee C-9 is currently

drafting specifications giving guidelines for the usage of the probe method.

2.1.1 Description of the Windsor Probe

The Windsor Probe device consists of a special driving gun into which is inserted a high-strength metal probe that is driven into the concrete by the firing of a powder

charge (figure 1) . Different probe shapes are available, as shown in figure 2. The

length of the probe extending from the surface of the concrete can be measured using a

device supplied by the manufacturer (figure 3)

The manufacturer supplies a set of 5 calibration curves, each curve corresponding to a specific Mohns' hardness for the coarse aggregate used in the concrete, by which probe

measurements can be converted to strength measurements. However, several investigations

have observed [17, 19-22] that use of the manufacturer's calibration curves often results

in grossly incorrect estimates of the compressive strength of concretes. These investigations recommend that the Windsor Probe should be calibrated by the individual user, and

should be recalibrated whenever the type of aggregate is changed.

Methods for calibrating the Windsor Probe are given by Malhotra [9] and by Keeton and

Hernandez [23]

2.1.2 Windsor Probe for Compressive Strength Determinations

The relationship between the depth of penetration of the probe and the compressive

strength appears to be only empirical as the penetration of the probe produces a complex

mixture of tensile, shear, frictional, and compressive forces [19] . The estimation of

compressive strengths with the Windsor Probe, therefore, must be made using a correlation

diagram, with appropriate confidence limits.

The published results [17-21] reviewed by the author, indicate that the variations in

the probe test

2results are large. Cantor [15] measured a standard deviation of about 1550

psi (10.7 MN/m ) , a coefficient of variation of about 35 percent and a range in predicted

compressive strength of 5600 psi (38.6 MN/m ) , in a program based on 625 probe tests of a single concrete. These values are about ten-fold higher than those obtained by him with

compression measurements of standard cylinders and drilled cores. Ami [19-20] constructed a plot of probe measurements versus compressive strength

(measured using 6" x 12" (.15 x .30 m) standard cylinders) and calculated the regression

line and 95 percent confidence limits (based on 99 probes fired into the_top of slabs made

with 1 inch (.025 m) aggregate) . This plot is shown in figure 4, where P is the average

probe value, ^is the average compressive strength and the subscripts 1 and u represent

the lower and upper 95 percent confidence limits. The final 95 percent confidence limit

band for the strength resulting from the combined compressive strength and probe confidence

levels, is fr^m S,, 3290 psi (22.6 Mn/m ) to S , 5650 psi (39.9 MN/m ) , or a range of 2360

psi (6.2 MN/m ) . Ami also statistically analyzed the data based on being able to detect

2
a difference of 200 psi (.138 MN/m ) from the true strength with a Type I (a) error of

0.10 and a Type II (g) error of 0.10. (This means that the average of a group of tests

would exhibit a significant difference from an assumed true strength one time in 10 when

the actual strength difference is 200 psi2(1.38 MN/m ) or less and 9 times in 10 when the

difference is actually 200 psi (1.38 MN/m ) or greater) . He determined that abou£ 85

probes would be required to detect the average strength within 200 psi (1.38 MN/m )

Large variabilities in probe test results were also observed by Malhotra [21] and by

Gaynor [18] . Gaynor [18] suggested that the penetration of a probe into concrete is

affected by both the strength of the concrete and other properties which have relatively

little effect on concrete strength, such as aggregate strength, elasticity, and porosity.

He concluded that the basic heterogeneity of concrete (with hardened cement paste, mortar

matrix, and coarse aggregate phases) appears to limit the accuracy of the probe system.

Ami [19-20] and Malhotra [9] have reported that for the same concrete mix, depth of

penetration of the probes decreased with increasing age of the concrete, reflecting an

increased hardness of the concrete. However, these studies were too brief to give any

definitive results.

2.1.3 Advantages and Limitations

The Windsor Probe equipment is simple, durable, requires little maintenance, and can be used by laymen in the field with little training. Care must be exercised, however,

because a projectile is fired and safety glasses should be worn.

The Windsor Probe primarily measures hardness and does not yield precise measurements

of the in situ strength of concrete. The probe test, however, is useful in assessing the

quality and relative strengths of concrete.

The Windsor Probe test does damage the concrete, leaving a hole of about 5/16 in.

(0.008 m) in diameter for the depth of the probe and, also, may cause minor cracking;

necessitating minor repairs.

2.1.4 Research Required

The reliability of using the Windsor Probe to monitor the early-age strength development of concretes with different types of aggregates should be investigated.

2.1.5 Concluding Remarks

Based on the results reviewed in this report, it can be concluded that although

Windsor Probe measurements show a correlation with compressive strength, this test does

not provide a precise determination of strength. This method is best used to check the

relative quality of concrete in place.

Possibly, the Windsor Probe method can be used in combination with another nondestructive

test to monitor the strength development of concrete and to determine when the formwork can be safely removed.

2.2 Rebound Method

The rebound method is similar to the probe method in that both measure surface hardness.

The rebound method is based on the rebound theories of Shore [23] . He developed the Shore

Soleroscope method in which the height of rebound of a steel hammer dropped on metal test

specimens is measured. The only commercially available instrument based on the rebound

principle for testing concrete is the Schmidt Rebound Hammer [24-26]

The Schmidt Rebound Hammer has gained wide acceptance by researchers and is one of

the most universally used nondestructive test methods for determining the in situ quality

of concrete and for deciding when forms may be removed. Provisional standards have been

drafted in Poland [27] and Rumania [28] for the Schmidt Rebound Hammer. The British

Standards Institution has issued a Building Standards 4408 which covers nondestructive

test methods for concrete, and includes the rebound hammer method in part 4 of the Standard

3
[29] . The Nondestructive Subcommittee of ASTM Committee C-9 is currently drafting specifications giving guidelines for the use of the rebound harnner method.

2.2.1 Description of Harmier Method of Testing

The Schmidt Rebound Hammer consists of a steel plunger and a tension spring in a tubular frame (figure 5) . When the head of the hammer is pushed against the surface of

the concrete, the steel plunger is retracted against the force of the spring. When the

head is completely retracted, the spring is automatically released, the plunger is driven

against the concrete and it rebounds. The rebound distance is indicated by a pointer on a

scale that is graduated from 0 to 100, and the rebound readings are termed R-values . The

determination of the R-values is outlined in the manual supplied by the manufacturer.

Each hammer is furnished with a calibration chart supplied by the manufacturer,

showing the relationship between compressive strength of the concrete and rebound readings

based on data from tests conducted by the Swiss Federal Materials Testing and Experimental

Institute. Each hammer, however, varies slightly in performance and should be calibrated

by the individual user. A method of calibrating the Schmidt hammer has been described by

Malhotra [13].

2.2.2 Schmidt Rebound Hammer for the exterminations of Compressive Strength

Numerous investigators [30-33] have shown that there is a correlation between com- pressive strength of concrete and the hammer rebound number. There is, however, extensive

disagreement (ex. references 34 and 35) concerning the accuracy of the strength estimates

from rebound measurements. Mitchel and Hoagland [36] , found that the coefficient of

variation for compressive strength, determined on the basis of rebound measurements, for a wide variety of specimens from the same concrete averaged 18.8 percent and exceeded 30

percent in some cases.

In a detailed investigation, Ami [19-20] constructed a diagram of rebound number versus compressive strength, showing the regression curve and the 95 percent confidence

limits (figure 6) . The regression line was based on 16 plotted points, each representing

20 rebound measurements and the average compressive strengths of three 6 x 12 inch (.15 x

.30 m) cylinders. Ami has thoroughly discussed the usage and statistical significance of

this diagram. Briefly, R is the average rebound number and R, and R are the rebound

numbers representing the lower and upper 95 percent confidence limits1

. Similarly, S is

the average compressive strength and S, and S are the lower and upper 95 percent confidence

limits. On figure 6, the horizontal lines from R, and R intersect the confidence limits

for points on the line at S, = 401C) psi (27.2 MN/ffl2) , anH at S = 5070 psi (34.9 MN/m )

,

for a range of 1060 psi (7.30 MN/m ) . This analysis indicates that to detect a difference

of 200 psi (1.38 MN/m2) from the true strength with a Type I (a) error of 0.10 and a Type

II (£) error of 0.10, about 200 rebound measurements would be required.

The use of the Schmidt Rebound Hammer for testing either low-strength concretes or

concretes at early ages is not recommended [36] because rebound numbers are often too low

for accurate reading and the test hammer can damage the surface of the concrete. Ami

[19-20] measured the rebound numbers of the concretes at ages 3, 7, 14, and 28 days and

observed increased rebound values as the concretes aged.

2.2.3 Flexural Strength and Modulus of Elasticity

Several investigators [35, 37] have attempted to establish correlations between the

flexural strength of concrete and the hammer rebound number. Relationships similar to

those obtained for compressive strengths were obtained, except that the statistical

variations were even greater.

Mitchel and Hoagland [36] attempted to correlate hammer rebound with the modulus of

elasticity of the concrete specimens. They concluded that no valid correlations could be

made. Peterson and Stoll [30] and Klieger [31] have developed empirical relations between

the dynamic modulus of elasticity and hammer rebound.

4
2.2.4 Advantages and Limitations of the Schmidt Rebound Hammer

The Schmidt Rebound Hairmer is a simple and quick method for the nondestructive in

situ testing of concrete. The equipment is inexpensive, costing less than $1000, and can be operated by field personnel with a limited amount of instruction.

The Schmidt Rebound Hammer, however, has recognized limitations . The rebound measure- ments on in situ concrete are affected by [9, 35, 38]

(1) Smoothness of the concrete surface

(2) Surface and internal moisture content of the surface

(3) Type of coarse aggregate

(4) Size, shape and regidity of specimen, ex. a thin wall or beam

(5) Carbonation of the concrete surface.

The Schmidt Rebound Hammer is largely an empirical test [10] , and several precautions

must be taken to obtain meaningful results [39] . It can be concluded that the rebound

method does not provide a good estimation of the strength of concrete.

2.2.5 Research Required

The reliability of using the Schmidt Rebound Hammer to monitor the early-age strength

development of concretes with different types of aggregates should be investigated. The

extent of damage to early age concrete should also be determined.

2.2.6 Concluding Remarks

The Schmidt Rebound Hammer is a useful device to determine the relative quality of

in-place concrete, but does not give a precise determination of strength.

Possibly the Schmidt Rebound Hammer can be used in combination with another nondestructive test to determine when formwork can be safely removed. It has been suggested [32]

that the rebound hammer be used in conjunction with some accelerated cure method to make

strength estimates.

2.3 Pull-Out

The pull-out test measures the force required to pull out a steel rod, having an

enlarged end which has been cast in the concrete (figure 7) . The concrete is subject to

both tensile and shear stresses by the pull out forces, and a cone of concrete is removed

at failure. These forces are usually related to the compressive strength of the concrete,

with the ratio of pull out strength to compressive strength being in the range of 0.1 to

0.3 [13].

An early investigation of the pull-out concept was performed in Russia in 1934 [40]

,

in a study on low-strength concrete. A type of pull-out testing apparatus, which used a nail as the steel rod, was developed by T. Yoshida at the Tokyo Imperial University in

1942 [41] ; his work was the basis for the manufacturing of a nail tester by the Maruto

Testing Machine Company of Tokyo, Japan. The potential value of the pull-out concept was

realized by Tremper [42] who, in 1944, concluded that "pull-out tests can be reproduced

within limits that are nearly as close as for compression tests." Thereafter, the pullout concept received little attention until the recent issuance of several patents [44-

45] . Richards [46] has been particularly active in advocating the pull-out test method to

determine the in situ strength of concrete. Malhotra [47] has investigated the pull-out

test using concretes with a wide range of compressive strengths, and his conclusions were

similar to those of Tremper.

5
The Nondestructive Testing Subcommittee of ASTM Committee C-9 is currently drafting

specifications giving guidelines to the usage of the pull-out method.

2.3.1 Test Method and Field Use

The pull-out assembly described by Malhotra [47] (similar to the device in figure 7) consists of a steel shaft of 0.75 inches (0.0019 m) in diameter and 4.25 inches (0.11 m)

long, with the cast-in-place enlarged end being a washer, 2.25 inches (0.057 m) diameter

and .125 inches (.0028 m) thick, held in position with a steel nut. The embedded depth of

the steel shaft is normally about 2 inches ( . 05 m) . The steel shaft and the embedded head

are pulled out of the hardened concrete with a manually operated hollow tension ram exerting

pressure through the steel reaction ring (inside diameter of 5.0 in (.13 m) and 0.5 in

( . 013 m) thick) . The apex angle of the pulled out specimen of concrete is usually fixed

in the range of 65 to 70° by adjusting the geometry of the pull-out apparatus. Richards

in collaboration with the American Instrument Company has developed an efficient semiautomatic

pull-out system which uses a hydraulic ram.

The pull-out assembly is usually cast-in-place during pouring of the fresh concrete

and therefore these tests must be planned in advance. Alternatively, hardened concrete can be drilled to receive the pull-out assembly. This necessitates drilling through the

bottom or backside of a concrete slab to the proper depth and width to permit the insertion

of the enlarged head; a smaller hole, sufficient to permit insertion of the steel shaft,

is drilled through the remaining portion of the concrete slab; then the apparatus is

inserted through the bottom or backside; and the test carried out.

2.3.2 Review of Recent Studies

The few reports on pull-out studies found in this review were principally directed

toward determining the extent of correlation between compressive and pull-out strength

measurements. Malhotra has reported [47] that the ratio of pull-out strength to compressive

strength varies directly with the compressive strength of concrete. At 3 days this ratio was found to range from 0.18 for concrete with compressive strength-of 4800 psi (32.9

MN/m2

) to 0.46 for concrete with the strength of 1150 psi (7.9 MN/m ) . He measured the

pull-out strengths of concretes at ages of 3, 28 and 91 days, but did not attempt to make a correlation between pull-out strengths and compressive strengths as a function of age.

Interestingly, Malhotra found that the 28 day standard deviation and coefficient of variation

of strength from pull-out tests were small, ranging from 15 to 45 psi (0.10 to 0.31 MN/m2

) and from 2.3 to 5.0 percent, respectively. The corresponding values from compressive

strength testing of standard cylinders were 4 to 120 psi (0.03 to 0.182 MN/m2

) and 0.2 to

3.0 percent, except for one mix for which the values were 682 psi (4.7 MN/m2

) and 11.4

percent.

Richards has probably performed the most extensive investigation of the pull-out test

method, the results of which, however, have not been published^? He has measured the

pull-out strength of lightweight insulating concrete between the age of 29 hours to 28

days and of shoterete placed during the metro subway construction in Washington, D.C.

These measurements suggest that the pull-out strength of hardening concrete increases with

age. In another series of test, he determined that the ratio of pull-out strength to

compressive strength of cores averaged 0.25~for concretes of compressive strengths in the

range of 1000 to 5000 psi (6.9 to 34.5 MN/m ) and that this ratio was not age dependent.

Richards has also observed that in some cases the coefficients of variation of the pullout measurements are less than those of standard compressive strength measurements.

Based on a nail extraction method, Tassios and Demiris have reported [48] that the

pull-out strengths increase with increased compressive strength and that this correlation

is better than the correlation between rebound hammer and compressive strength measurements.

Gaynor of the National Ready Mix Concrete Association is currently comparing the

pull-out strengths of mature concretes with rebound values and probe depths.

1/ These results of Richards are based on his private records.
2.3.3 Advantages and Limitations

The major advantage of the pull-out technique is that it is the only nondestructive

method which directly measured the in situ strength of concrete without the necessity of

removing specimens (the measure strength is a combination of tensile and shear strengths)

In the limited amount of tests which have been performed, acceptable correlations between

the pull-out strengths and the compressive strengths of concrete were obtained.

The equipment is simple to assemble and to operate, inexpensive, and the testing can be accomplished in a few minutes.

The major disadvantage of the pull-out tests is that a cone of concrete is usually

pulled out, necessitating ininor repairs. However, if the pull-out force sufficient to

initiate failure is reached and then quickly relaxed, the pull-out assembly and concrete cone will not be torn loose, and no repairs are required.

The pull-out tests do not measure the interior strength of mass concrete as the pullout assembly only extends to about 2 to 3 inches (.051 to .076 m) into the concrete.

2.3.4 Research Required

Considerable research is necessary before the pull-out test methods will gain wide

acceptance (this acceptance will probably be quickened by the issuance of specifications

by the ASTM in the near future) . The studies which must be performed to establish the

pull-out measurements as criteria for form removal include the following:

(1) Study of the relationships of pull-out strengths versus age for hardening

concretes. Also more measurements are necessary to statistically evaluate the

realiability of the method.

(2) Determination of whether the ratio of pull-out strength to compressive

strength is affected by the composition of the concrete, i.e. water to cement

ratio, and the types, size gradation and amounts of aggregates, etc.

(3) The effect of the geometrical design of the pull-out apparatus and the

positioning of the pull-out apparatus in the concrete on the reproducibility of

the pull-out strengths should be determined.

2.3.5 Concluding Remarks

The pull-out method could possibly become the most reliable nondestructive test

method of the future and could form a basis for the determination of when formwork could

be safely removed. Further studies, as previously described, are necessary before the

potential of this method can be reasonably evaluated.

2.4 Push-Out Cylinders

A push-out cylinder (6 x 12 inches (.15 x .30 m) ) is prepared in a cylindrical plastic

mold (figure 8) which is housed in a metal sleeve, placed on a horizontal slab form.

Concrete is manually placed in the mold at the same time concrete is being placed in the

slab, and is finished and cured in the same manner as the bulk concrete. At the desired

time, the push-out cylinder is removed and its compressive strength is measured in the

laboratory. Therefore, the push-out cylinder is not an in situ test method but is an

alternate method to drilling cores or to the standard cylinder test. The push-out cylinder

method is included in this report because by this method the in situ strength of concrete can be easily estimated.

2.4.1 Review of Push-Out Cylinder Studies

The compressive strengths of pairs of slabs from three concretes were measured by

Bloem [49] using cores and push-out cylinders; he also compared these results with the

compressive strengths of field-cured 6 x 12 inch (.015 x .030 m) cylinders. The coefficient

of variation of the compressive strengths of 216 push-out cylinder specimens was 3.9

7
percent compared with 6.0 percent for an equal number of core specimens; the coefficient

of variation for the field cured specimens was 2.4 percent. The compressive strengths

determined with the push-out cylinders were about 7 percent higher than those strengths

obtained with cores. Bloem concluded "that push out cylinders cast in the slabs provided a fairly reliable measure, relatively, of core strengths." He also stated the "fieldcured cylinders may provide useful information but do not quantitatively reflect core

strength.

2/ Richards—' has also found that the pull-out cylinder method gives an accurate estimation

of the in situ compressive strength of concretes.

2.4.2 Advantages and Limitations

The push-out cylinder method yields a closer determination of the in situ compressive

strength of concrete than field cured or laboratory cured specimens, and test specimens can be more easily obtained than by drilling cores. This could be a reliable method to

determine when the formwork can be safely removed.

To obtain accurate determinations of the compressive strengths of the push-out cylinders,

they will usually be tested in a laboratory. Therefore, verification of safe times to remove forms will not be immediately available. Furthermore, concrete is manually placed

in the push-out cylinder and therefore, these specimens may not be consolidated to the same extent as the bulk concrete, which can result in a slight difference in compressive

strengths. The push-out cylinder method is probably only applicable to testing horizontally

laid concrete slabs. Removal of the push-out cylinders will leave relatively large cavities

which must be filled.

2.4.3 Research Required and Concluding Remarks

The push-out cylinder methods appears to be a viable alternate to drilling cores or

to field cured specimens for estimating the in-situ compressive strength; therefore,

little research is needed. The push-out cylinder method should be included in a test program and the compressive strengths obtained could be used as the reference values.

2.5 Ultrasonic Pulse Velocity Method

Several types of nondestructive test methods have been developed based on wave propagation

principles (often collectively termed sonic test [12] ) such as the measurement of resonant

frequencies [50-52] , acoustic pulse velocities [53] , seismic velocities [54] , and ultrasonic

pulse velocities [11, 12, 55, 56] . The ultrasonic pulse velocity is by far the most

widely accepted vibrational method for field use and is one of the most universally used

nondestructive test methods for assessing the quality of concrete. Only this method will

be discussed in detail.

2.5.1 Principle of the Ultrasonic Pulse Velocity Method

The ultrasonic pulse velocity method is based on measuring the travel time of an

ultrasonic pulse passing through concrete. The pulse is generated by an electro-acoustic

transducer and picked up by a transducer and amplified before being presented on a cathode

ray oscilloscope for analysis. The time of travel of the pulse is measured electronically.

The basic theory of the ultrasonic pulse velocity method is discussed in references 11-13

and 57. The velocity of the ultrasonic pulse propagating through concrete is dependent on

the density, elastic modulus, and Poisson's ratio of the concrete as well as the geometry

of the tested specimen [12]

2/ These results of Richards are based on his private records.

8
At least three ultrasonic pulse velocity units are commercially available [13]

including the Ultrasonic Concrete Tester, the Soniscope and PUNDIT. The Ultrasonic

Concrete Tester has a testing range of only 7 feet (2.1 m) , whereas both the Soniscope

and PUNDIT can be used to test concrete having a thickness up to about 75 feet (22.7 m) . Their respective operating frequencies are 150 kHz, 20 kHz, and 50 kHz.

2.5.2 Estimation of Strength of Concrete

Numerous investigators have attempted to correlate compressive and flexural strengths

of concrete with pulse velocity. Jones [11] has suggested that reasonably good correlation

(statistical data were not given) can be obtained between cube compressive strength and

pulse velocity, provided the aggregates and mix proportions are kept constant. The

effect of the type of aggregate and aggregate to cement ratio on the relationship between

pulse velocity and compressive strength is illustrated by figures 9 and 10 (from references

11 and 13) . Jones and Gaffield [59] have also found that the relationships between

flexural strengths and pulse velocities are dependent on the aggregate: cement ratio, as indicated in figure 11. According to Jones [11] , some researchers have established

relations between pulse-velocity and compressive strength. These relations enable the

strength of structural concrete to be predicted to within 20 percent. However, to obtain

this accuracy, corrections must be made for the type of cement, mix-proportions and

curing conditions. (These studies were performed under optimum laboratory conditions

and, probably, under normal field conditions much higher variations in strength predictions

could be anticipated) . Kaplan [59] also found that the relationships between the pulse

velocity and the flexural or compressive strengths are influenced by the type of aggregate

and the mix proportions, as well as the degree of consolidation [60]

Whitehurst [61] performed tests on a series of 180 prisms prepared from four portland

cements, one type of aggregate, with three different water to cement ratios and three

types of curing. He found that no usable correlation between either compressive or

flexural strength and pulse velocity could be established. Parker [62] made a comparison

of pulse velocities and compressive strengths on standard cylinders made from only one

type of aggregate but containing cement from several sources and a variety of admixtures.

His analysis of the total data indicated that at the 95 percent confidence level the

estimated compressive strengthuof 4440 psi (30.7 MN/m^) concrete ranged from about 2100

to 6000 psi (14.5 to 41.8 MN/m )

2.5.3 Determination of Formwork Removal Times

Similar to strength, the velocity of pulses passing through concrete increases with

age. At early ages the curve relating pulse velocity with age has a sharp ascent, but

after about seven days it reaches a plateau. Malhotra [63] briefly studied the relationship

between compressive strength of concrete at early ages and ultrasonic pulse velocity, and

suggested that possibly the ultrasonic pulse velocity method could be used to determine

formwork removal times. Kaplan [64] , however, found that the ratio of pulse velocity to

compressive strength changes with age, with the greatest change taking place within the

first week. Furthermore, Rushing and Burt [65] found little correlation between the

pulse velocity and the compressive strength of 7-day old concrete. Therefore, this

author feels that the ultrasonic pulse velocity method cannot be used with confidence to

determine form removal times.

2.5.4 Advantages and Limitations

Ultrasonic pulse velocity methods are excellent for determining the uniformity of

concrete and are a definite asset in quality control. The testing procedures have been

standardized by ASTM [66] and several types of test apparatus are commercially available.

A large number of variables affect the relationships between the strength of concrete

and its pulse velocity. Some of these variables have been identified in Sections 2.5.2

and 2.5.3, other important factors having an affect are [63]:

(1) Smoothness of the concrete surface at contact point

9
(2) Path length

(3) Moisture condition of concrete

(4) Temperature of concrete

(5) Presence of reinforcing steel.

Therefore, the use of ultrasonic pulse velocity or any dynamic method to predict the

compressive or flexural strengths of concrete is not recommended.

2.5.5 Research Required

The ultrasonic pulse velocity should only be considered in combination with another

nondestructive test method (see Sections 3 and 4)

2.5.6 Concluding Remarks

Probably the best concluding remarks regarding strength prediction from the complete

variety of wave propagation methods are those stated by Jones [67]

"In spite of some of the promising results of the early investigations, it must

be concluded that no general relation has been found between the dynamic modulus of

elasticity and its flexural or compressive strength". (This statement still holds

if one substitutes "pulse velocity" for "dynamic modulus of elasticity".)

Several investigators have advocated [63, 68-70] the use of the ultrasonic pulse

velocity method as a standard test in its own right. This author agrees with the opinion

expressed by Whitehurst [71]

"In conclusion, it may be stated that none of the several sonic test available

to the investigator is in any way a substitute for other tests normally performed on

concrete. . . .They constitute no cure-all for the problems of the concrete testing

engineer, but do constitute a valuable addition to the techniques available to him."

This certainly applies to the determination of formwork removal times.

2.6 Predictions of Strength Development by Maturity and Equivalent Age

Several investigators [72-75] have suggested that the compressive strength of a concrete can be related to its maturity, where maturity is defined by

E(e + 10°) At (1)

where 6 is the instantaneous temperature in °C of the concrete and At is the time increment

at this temperature.

An important postulate of this theory is that samples of the same concrete will have

equal compressive strengths if their maturities are the same, regardless of their temperature

histories. Sadgrove [76, 77] has measured the compressive strengths of a concrete cured

at ages between 5 hours to 28 days, at constant temperatures in the range of 1° to 45°C.

He observed that a good relationship was obtained for the more mature concrete (more than

3 days old) , however, there was considerable scatter at low maturities. The results are

illustrated in figure 12, where compressive strength is plotted versus maturity equivalent.

(The maturity equivalent is the maturity divided by 30 °C and expressed as days at 20 °C)

To reduce this scatter an empirical factor F, related to temperature, was developed by

which the actual age at a specific temperature is expressed in terms of age at 20 °C. The

F factor is calculated by the equation

F = (9 + 16°C)

2

(2) 36

where 9 is the instantaneous temperature, with the constraint that 0 cannot be less

than -10 °C.

10
The summation of the product of the F factor and the increments of time associated

with each F factor, i.e.

Z (F • AT) (3)

is termed the equivalent age and is expressed in days at 20 °C. Replotting the values of

compressive strength of figure 12 versus equivalent age, figure 13, gave better agreement

at early ages. Sadgrove suggested that compressive strengths of concretes less than 3 days equivalent age should be predicted on the basis of equivalent age, while the strength

of older concretes should be estimated using the maturity equivalent.

2.6.1 Prediction of Formwork Removal Times

Weaver [78] has developed a method of predicting the temperature history of a hydrating

concrete element that considers biaxial heat flow, and constant ambient temperature.

Based on this method, he has also developed a computer program which predicts the temperature

of a hydrating concrete element at given time intervals. The equivalent age increment of

each time interval is calculated and the total equivalent age determined. This theoretical

value is then compared with the experimental equivalent age required for a given concrete

to reach specific compressive strengths. When the equivalent age required for the concrete

to reach a specific compressive strength is experimentally determined, the actual age is

tabulated and a series of form removal times (striking times) are tabulated [79]

In addition to the data required for the temperature prediction, data for the concrete

design strength and the desired strength levels, for which times are to be predicted,

must be inputed into the computer program. A series of striking times prepared by Weaver

and Sadgrove [6, 8] are given in table 1 for strength D, the level at which no damage to

concrete would occur by frost, and for strengths corresponding to 33 percent and 66

percent of the design strength specified in the British Code of Practices [80] . At

present, a version of the striking time tables conforming to acceptable practices in the

United States is being prepared by Weaver and Sadgrove.

2.6.2 Advantages and Limitations

Based on the maturity equivalent and equivalent age methods, the time for hardening

concretes to reach specified compressive strengths can be estimated. If strength criteria

for form removal are developed, these methods should be useful in determining when the

formwork can be safely removed. These methods do not cause any damage to the concrete

specimen and require little on-site preparation.

The use of the maturity equivalent and the equivalent age methods necessitates that

both the properties of the concretes and the placing conditions, which affect heat flow,

be well characterized; the potential compressive strength of the concrete at the standard

age must also be known. Highly trained personnel and computer prograiiming are necessary

to prepare those tables of form removal times.

2.6.3 Research Required

Before the maturity equivalent and equivalent age methods may be widely used in the

United States for determining safe form removal times, extensive evaluations need to be

performed and tables developed which consider:

(1) wide range of ambient temperatures

(2) range of concrete designs including type of cement, type of and graduation

of aggregate, and water to cement ratio

(3) different types of concrete; insulating, lightweight, dense, etc.

The statistical reliability of the maturity equivalent and the equivalent age methods

has not been ascertained and needs to be investigated before these, methods may be incorporated into standards and codes. Possibly, the maturity equivalent and equivalent age

11
Table 1 (from reference 77)

STRIKING TIMES IN HOURS AFTER PLACING-Ordinary Portland Cement

CEMENT

CONTENT 330 kg/ m3 380 kg/m

3 380 kg/m3 450 kg/m3 450 kg/m3 490 kg/ m

1

CHARACTERISTIC STRENGTH 22.5 N/mm1 22.5 N/mm3 30.0 N/mm3 30.0 N/mm1 37.5 N/mm1 37.5 N/mm 1

G OA O 33% 66% O 33% 66% D 33% 66% D 33% 66% D 33% 66% D 33% 66%

. -5

0 1 55 245 1 50 240 115 240 110 240 85 200 85 200

18.9 5 88 140 476 88 140 472 64 140 452 64 140 452 52 116 432 48 116 432

10 60 93 309 57 93 309 42 93 297 42 90 294 33 75 282 33 75 282

15 42 66 219 42

1 63 219 30 63 210 30 63 207 24 54 198 21 51 198

-5

0 140 230 1 35 225 100 225 95 220 70 180

.. .

70 180

10.0 5 80 132 464 80 128 460 56 128 440 52 124 436 40 104 416 40 100 416

10 54 87 303 51 84 300 36 84 285 36 81 282 27 66 270 27 63 270

15 39 60 213 36 60 210 27 60 201 27 57 198 21 45 189 21 45 189

-5

- .

0 120 208 116 204 80 204 72 196 52 1 56 52 1 52

6.5 5 69 120 447 66 114 441 48 114 420 42 108 414 33 87 396 33 84 390

10 48 78 292 44 74 286 34 74 274 30 68 266 24 56 256 24 52 252

15 36 56 206 34 52 202 26 52 192 24 48 186 20 40 178 20 38 176

1 -5

0 105 192 99 183 66 1 83

-

57 171 42 1 32 663 39 1 26 654

5.0 5 62 110 434 58 104 426 42 104 406 38 94 394 30 74 376 28 68 370

10 44 72 282 41 67 276 32 67 262 29 60 253 24 49 242 23 45 236

15 35 53 199 32 49 194 26 49 184 24 44 176 20 37 168 19 34 164

-5 52 220 48 200 0 81 156 72 144 51 144 657 42 123 633 33 90 600 33 81 585

3.4 5 52 90 404 48 82 392 36 82 370 32 70 352 28 56 334 26 50 322

10 40 62 261 37 57 250 30 57 237 27 49 222 23 41 211 22 38 201

15 | 33 48 183 31 44 174 25 44 165 23 39 152 20 34 144 20 31 136

f -5 i 68 156 56 116 40 116 36 76 32 60 28 52 0 48 81 570 42 69 525 36 69 489 30 54 420 27 45 393 24 42 345

2.0 5 40 60 316 36 52 286 30 52 266 28 44 218 24 38 202 22 36 170

10 35 50 201 33 45 179 27 45 167 25 38 133 22 34 124 21 32 105

15 32 43 142 29 39 125 25 39 118 23 34 95 21 31 90 20 29 78

-5 48 76 40 64 32 64 28 48 576 24 44 512 24 40 356

0 42 60 429 36 51 357 30 51 321 27 42 213 24 39 189 21 36 141

1.3 5 36 52 238 34 46 196 28 46 180 26 40 130 22 34 120 22 32 100

10 34 47 163 31 42 138 26 42 129 24 36 101 21 32 95 20 30 83

,5 32 43 127 29 38 110 25 38 104 23 33 85 20 30 81 19 28 72

SECTION 500 * 300

PLACING TEMP 10

; C

Key to column entries

G: Formwork conductance (W/m1 degC) OA: Ambient temperature (°C)

D: Resistant to damage

33%: 33% of characteristic strength reached 66%: 66% of characteristic strength reached

12
methods can be used to predict other mechanical properties of concrete, such as flexural

and shear strengths; this also should be investigated.

2.6.4 Concluding Remarks

The maturity equivalent and equivalent age are attractive methods for determining

when forms may be removed. However, in both methods the concrete mix design must be

known to calculate the strength as a function of age and the calculated strengths could

be grossly different than the in-situ strengths if the mix design is changed, e.g. by the

addition of more mix water. Therefore, the predicted in situ strength obtained from

these methods should be verified by another nondestructive test such as the pull-out or

the rebound hammer, methods.

3. COMBINATION OF NONDESTRUCTIVE TESTS

To predict the compressive strength of in situ concrete more accurately, two different

nondestructive tests are performed consecutively. The most popular combination has been

the ultrasonic pulse velocity method in conjunction with the rebound hammer [81] . Other common combinations are the ultrasonic pulse velocity method and the measurement of the

damping constant of concrete [82] , and the ultrasonic pulse velocity and pulse attenuation

methods [83] . These latter two combinations are essentially laboratory research techniques

and therefore will not be discussed further.

3.1 Combination of Ultrasonic Pulse Velocity and Rebound Hammer Methods

This combination of nondestructive tests has been used in Europe, primarily, with

the most exhaustive studies being carried out by Facaoaru [84-87] . In this combined

approach, ultrasonic pulse velocity measurements are made on in situ concrete, while the

rebound number is measured with the Schmidt Rebound Hammer. The pulse velocity and

rebound number are then combined to yield a linear regression equation with the independent

variable being compressive strength [82] . It is believed that the regression equation

should give a more accurate estimate of compressive strength than given by either of the

individual measurements, i.e. pulse velocity or rebound number.

Facaoaru [84] has developed calibration charts for standard concrete mixes from

which the compressive strengths can be estimated when the pulse velocities and rebound

numbers are known. Correction factors have also been developed to be used in the case of

nonstandard concrete mixes.

This combined method has been used often in Romania to estimate the compressive

strength of in-situ concrete, with improved accuracy [84-86] . Based on his experiences,

Facaoaru contends that by using the combined method, the following accuracy in predictions

of compressive strengths can be realized:

(1) When composition is known and test specimens or cores are available for

calibration purposes, accuracy is within 10 to 15 percent.

(2) When only the composition of the concrete is known, accuracy is within 15

to 20 percent.

(3) When neither the composition is known nor test specimens or cores are

available, accuracy is within 20 to 30 percent.

This suggests that for case (3) , the combined method gives no better prediction of

the compressive strength than can be obtained by measuring only the ultrasonic pulse

velocity or only the rebound number; in case (2) , the improvement is marginal. Therefore,

only when the concrete is well characterized is this combined method better than the

individual nondestructive methods.

13
3.2 Concluding Remarks

The combined method,, ultrasonic pulse velocity and rebound hammer, involves relatively

simple techniques which can be used on in situ concrete. However, to gain any significant

increase in accuracy, the composition of the concrete should be known and specimens for

calibrating the respective methods should be available.

This review did not disclose any reported uses of combined nondestructive test

methods to determine when formwork could be safely removed (research requirements are- discussed in Section 4)

4. PROPOSED RESEARCH AND RECaVMENDATIONS

The individual nondestructive test methods (Section 2) do not appear to form an

adequate basis for the accurate prediction of the in situ strength of either immature or mature concrete. (The push-out cylinder is not being regarded as an authentic nondestructive

test. It is an alternative to cores, and can provide an effective calibration method for

nondestructive test methods.) Therefore, it is recommended that formwork removal times

should not be based upon the results of individual nondestructive test methods. Furthermore, it is recommended that detailed strength requirements, with reasonable statistical

tolerances, be developed upon which formwork removal times can be based.

This author believes that a combined nondestructive test approach (as discussed in

Section 3) has promise and should be investigated further. The proposed combinations are listed in table 2, in order of decreasing importance. The priority sequence is based on

comparing the important properties of concrete predicted by the individual tests. For

example both the maturity concept (or equivalent age concept) and the pull-out method

give predictions of strength properties of concrete and the combination of these methods

should give a better prediction of the compressive strength of concrete than the individual

methods. The results of the two methods can be combined in a linear regression equation

of the form:

a = Aa + BP + C (4) c p

where ac is the estimated compressive strength from the combined methods ap

is the compressive strength estimated by the maturity concept (or equivalent

age concept) , P is the pull-out strength; and A,B and C are empirically determined constants.

Neither the ultrasonic pulse velocity nor the rebound hammer give a direct prediction of

the strength properties of concrete. Therefore, the combination of these methods can not

be expected to give a significantly better prediction of the compressive strength than

the individual methods. Furthermore, using the probe as the interacting method will

probably not improve the accuracy of the combined method. The push out cylinder method

should be used as the reference method and also for calibration purposes.

The proposed research project should accomplish the following tasks:

(1) Determine the accuracy of the combined methods in predicting the compressive

strength of hardening concretes, especially at common formwork removal times.

(2) Determine whether the combined methods are more accurate than the individual

methods.

(3) Determine the effects of variation in concrete composition, concrete consolidation, ambient temperature, the formwork itself, and the other variables

noted in Section 2, on the accuracy of the individual and also the combined

methods.

14
(4) Develop criteria upon which formwork removal times can be based. Possibly,

the results of the combined nondestructive test method could constitute the

criteria for basing formwork removal times.

(5) Investigate the possibilities of predicting mechanical properties besides

compressive strengths by the individual and combined nondestructive test methods.

For example, the flexural and shear strengths of a concrete at the time of

formwork removal may be more important than its compressive strength.

5. SUMMARY AND CONCLUSIONS

Individual and combined nondestructive test methods have been critically reviewed as potential methods for determining formwork removal times. It has been recommended that

future research emphasize combined methods. The most universally used combined method,

ultrasonic pulse velocity and rebound number measurements, does not give an adequate

estimation of the in-situ strength of concrete; other combinations have been proposed

which should give improved estimates.

Regardless of the nondestructive test method chosen to determine formwork removal

times (or to estimate the in situ strength of concrete, at any age) , the effectiveness of

a method depends directly on how much is known about the tested concrete.

15
CO -P

en tn to M co co to

^ i2 x! io

' H

>2 IH

" H ^

^ tO CO CO CO

CO CO CO CO II

II

884-1 4-1 9 §

CO CO

a

I

19

0) T3

•H

U

I

a*i-l -H

16
6. REFERENCES

1. J. Feld, "Construction Problems: Fonnwork Failures", Chapter 5, pp. 95-114, 15

Lessons from Failures of Concrete Structures, ACI Monograph No. 1, 1964; and the

reference therein.

2. E. V. Leyendecker and S. G. Fattal, "Investigation of the Skyline Collapse in Fairfax

County, Virginia", NBSIR 73-222, June 1973,

3. Symposium on Nondestructive Testing of Concrete and Timber, Institution of Civil

Engineers, London, 1969.

4. RILEM International Symposium on Nondestructive Testing of Materials and Structures,

Paris, 1954.

5. Nondestructive Testing of Concrete, HRB Record No. 378, 1972.

6. New Developments in Nondestructive Testing of NOnmetallic Materials, RILEM Ilnd

International Symposium, Romania, 1974.

7. S. Li and J. E. Russell, "The State-of-the-Art of Nondestructive Evaluation in

Concrete Technology", 7th Symposium on Nondestructive Evaluation of Components and

Materials in Aerospace Weapons Systems and Nuclear Applications, Proceedings of

American Society for Nondestructive Testing, South Texas Section, 1969.

8. S. T. Li, V. Ram Akrishman and J. E. Russell, "Where Standards Nondestructive! Testing

of Concrete and Whither?" Int. J. of Nondestructive Testing, 2, 281 (1970)

9. V. M. Malhotra, "Nondestructive Methods for Testing Concrete", Mines Branch Monograph

815, Ottawa, 1968.

10. R. Jones, "A Review of the Nondestructive Testing of Concrete, Paper 1A, Symposium on

Nondestructive Testing of Concrete and Timber, Institution of Civil Engineers, London,

1969.

11. R. Jones, "Nondestructive Testing of Concrete", Cambridge University Press, 1962.

12. E. A. Whitehurst, "Evaluation of Concrete Properties from Sonic Tests", ACI Monograph

No. 2, 1966.

13. V. M. Malhotra, "Nondestructive Methods for Testing Concrete, ACI Monograph, in press.

14. A. Voellmy, "Examination of Concrete by Measurement of Superficial Hardness", RILEM

International Symposium on Nondestructive Testing of Materials and Structures,

Paris, France, Volume 2, pp. 323-336, 1954.

15. T. R. Cantor, "Status Report on The Windsor Probe Test System", presented to Highway

Research Board Committee A2-03, at 1970 Annual Meeting of Highway Research Board,

Washington, D.C., Januar 1970.

16. S. Freedman, "Field Testing of Concrete Strength", Modern Concrete 14 (2), 31 (1969)

17. S. M. Law and W. T. Burt, "Concrete Probe Strength Study", Louisiana Department of

Highways Research Report 44, 1969.

18. R. D. Gaynor, "In-Place Strength of Concrete - A Comparison of Two Test Systems",

National Ready-Mix Concrete Association Technical Information Letter NO. 272, 1969.

19. H. T. Ami, "Impact and Penetration Tests of Portland Cement Concrete", Federal

Highway Administration Report NO. FHWA-RD-73-5, 1972.

17
20. H. T, Ami, "Impact and Penetration Tests of Portland Cement Concrete", in

Nondestructive Testing of Concrete, HRB Record 378, pp. 55-67, 1972.

21. V. M. Malhotra and K. Painter, "Evaluation of the Windsor Probe Test for Estimating

Compressive Strength of Concrete", Mines Branch Investigation Report IR 71-50,

Ottawa, Canada, 1971.

22. J. R. Keeton and V. Hernandez, "Calibration of Windsor Probe Test System for

Evaluation of Concrete in Naval Structures;", Technical Note N-1233, Naval Civil

Engineering laboratory, Port Hueneme, California, 1972.

23. A. T. Shore, "Properties of Hardness in Metals and Materials", Proceedings ASTM, XI,

733 (1911).

24. E. Schmidt, "Der Beton-Prufhammer" , Schweiz Bauzeitung, July 15, 1960.

25. E. Schmidt, "Versuche mit dem neuen Beton-Prufhammer zur Qualitasbestimmung des Betons"

,

Schweitzer Archiv fur Angewandete Wissenschaftund technik, Drub and Verland, No. 5,

(1951)

26. E. Schmidt, "A Nondestructive Concrete Test", Concrete 59 (8), 34 (1951).

27. L. Brunarski, "Draft Instructions on the Application of Selerometric, Ultrasonic and

Resonance Methods", Bulletin RTLEM No. 27, 121 (1965).

28. I. Facaoaru, "L" experiende del 1' application des normes roumaines provisoires pour la

determination de la resitance du beton a I'aide du Solerometre Schmidt", Bulletin

RILEM No. 27, 121 (1965)

29. British Standards Institution, "Recommendations for Nondestructive Methods of Test for

Concrete", Part 4. Surface Hardness Methods, BS 4408: Part 4; 1971.

30. P. H. Petersen and U. W. Stoll, "Relation of Rebound-Hammer Test Results to Sonic

Modulus and Compressive-Strength Data", Proceedings HRB, 34, 387 (1955).

31. Discussion of Reference 30, by P. Klieger, Proceedings HRB, 34_, 392 (1955).

32. C. A. P. Boundy and G. Hondros, "Rapid Field Assessment of Strength of Concrete by

Accelerated Curing and Schmidt Rebound Hammer", J. Am. Cone. Inst., 61, (1), 11

(1964): Discussion J. Am. Cone. Inst., 61 (9), 1185 (1964).

33. D. J. Victor, "Evaluation of Hardened Field Concrete with Rebound Hammer", Indian

Cone. J., 37 (11), 407 (1963).

34. G. W. Greene, "Test Hammer Provides New Method of Evaluating Hardened Concrete", J. Am. Cone. Inst., 26 (3), 249 (1954).

35. Discussion of Reference 33, J. Am. Cone. Inst., 27 (4), 256 (1955).

36. L. J. Mitchel and G. G. Hagland, "Investigation of the Impact-Type Concrete Test

Hammer", HRB Bulletin 305, 14 (1961).

37. C. H. Williams, "Investigation of the Schmidt Concrete Test Hammer", Miscellaneous

Report No. 6-267, U. S. Army Engineer Waterways Experiment Station, Vicksburg,

Mississippi, 1958.

38. G. A. Erickson, "Investigation of the Impact-Type Concrete Test Hammer, Model 11",

Concrete Laboratory Report No. C-928, Division of Engineering Laboratories, Dept. of

the Interior, Denver, 1959.

18
39. J. Kolek, "Nondestructive Testing of Concrete by Hardness Methods, Paper 3A, Symposium on Nondestructive Testing of Concrete and Timber, Institution of Civil Engineers,

London, 1969.

40. B. G. Skramtajew, "Deternrijiing Concrete Strength for Control of Concrete in Structures",

J. Am. Cone. Inst., 34, 285 (1938).

41. T. Yoshida, "Studies on Concreting in Freezing Weather, Part 2", Department of Civil

Engineering, Tokyo Imperial University, January 1942.

42. B. Tremper, "The Measurement of Concrete Strength by Embedded Pull Out Bars",

proceedings of the annual meeting, ASTM, 880 (1944)

43. P. K. Hansen, "Method for Testing the Strength of the Material of Cast Structures,

Particularly Concrete Structures", U. S. Patent No. 3,541,845 (1970)

44. M. Teeni, "Testing of Concrete", U. S. Patent No. 3,640,126 (1972).

45. F. Kaindl, "Method and Apparatus for Early Strength Testing of In-Place Concrete", U.S.

Patent Application Serial No. 368 325, filed June 1973.

46. 0. Richards, "Pull Out Strength Tests of Concrete", paper presented at the Research

Session, 1972 Annual Meeting of ACI, Dallas, Texas.

47. V. M. Malhotra, "Evaluation of the Pull Out Test to Determine Strength of In-Situ

Concrete", Mines Branch Investigation Report IR 72-56, Ottawa, 1972.

48. T. P. Tassios and C. A. Demiris, "Standard Nails Extraction, A New Method for Concrete's

Strength Determination", Natural Technical University of Athens, Athens, Greece, 1970.

49. D. L. Bloem, "Concrete Strength in Structures", J. Am. Cone. Inst., 65 (3), 176

(1968)

50. T. C. Powers, "Measuring Young's Modulus of Elasticity by Means of Sonic Vibrations"

ASTM 38 (Part II) , 460 (1938)

51. F. B. Hornibrook, "Application of Sonic Method to Freezing and Thawing Studies of

Concrete", ASTM Bulletin No. 101, 5 (1939)

52. Standard Method of Test for Fundamental Transverse, Longitudinal and Torsional

Frequencies of Concrete Specimens. ASTM Designation C215-60.

53. G. Swift and W. M. Moore, "Investigation of Applicability of Acoustic Pulse Velocity

Measurements to Evaluation of Quality of Concrete in Bridge Decks" in Nondestructive

Testing of Concrete, HRB Record 378, pp. 29-39, 1972.

54. W. E. Brownfield, "Nondestructive Testing of Concrete by Wave Velocity Methods: A

Laboratory and Field Study", in Nondestructive Testing of Concrete, HRB Record 378,

pp. 12-19, 1972.

55. W. J. Cheesman, "Dynamic Testing of Concrete with the Soniscope Apparatus", Proceedings

HRB, 29, 176 (1949).

56. R. Jones, "The Effect of Frequency on the Dynamic Modulus and Damping Coefficient of

Concrete", Mag. of Cone. Res., 9 (26), 69 (1957).

57. J. Anderson, P. Nerenst, and N. M. Plum, "The Nondestructive Testing of Concrete, with

Special Reference to the Wave-Velocity Method", Building Research Report No. 3, The

Danish National Institute of Building Research, Copenhagen, 1950.

58. R. Jones and E. N. Gatfield, "Testing Concrete by an Ultrasonic Pulse Technique", USIR

Road Research Technical Paper No. 34, London.

19
59. M. F. Kaplan, "Ultrasonic Pulse Velocity, Dynamic Modulus of Elasticity, Poisson's Ratio

and The Strength of Concrete Made with Thirteen Different Coarse Aggregates" , RILEM

Bulletin No. 1, 58 (1959)

60. M. F. Kaplan, "Effects of Incomplete Consolidation on Compressive and Flexural Strength,

Ultrasonic Pulse Velocity, and Dynamic Modulus of Elasticity of Concrete," J. Am. Cone.

Inst., 56 (3), 853 (1960).

61. E. A. Whitehurst, "Dynamic Testing of Concrete Evaluated", Civil Eng. 12, 863 (1951).

62. W. E. Parker, "Pulse Velocity Testing of Concrete", Proceedings ASTM, 53, 1033 (1953).

63. V. M. Malhotra, "Ultrasonic Pulse Velocity Method" in Nondestructive Methods for Testing

Concrete, ACI SP, in press.

64. M. F. Kaplan, "The effects of age and water/cement ratio upon the relation between

ultrasonic pulse velocity and compressive strength of concrete", Mag. of Cone. Res.,

11 (32), 85 (1959).

65. H. B. Rushing and J. 0. Burt, "Nondestructive Testing of Concrete", Research Report

No. 51, Louisiana Department of Highways; NTIS PB-204.

66. Tentative Method of Test for Pulse Velocity Through Concrete, ASTM Designation C597-68T.

67. Page 33 of reference 11.

68. R. G. Drysdale, "Variation of Concrete Strength in Existing Buildings", Mag. of Cone.

Res., 25 (85), 201 (1973).

69. N. J. Lowe, "What's Wrong with our Codes?" Symposium on Quality Control, Cement and

Concrete Association, London, 1964.

70. A. R. Collins, "Methods of Specifying Concrete" Proceedings of the Symposium on Mix

Design and Quality Control of Concrete, Cement and Concrete Association, London,

pp. 488-502, 1954.

71. Page 82 of reference 12.

72. R. W. Nurse, "Steam Curing of Concrete", Mag. of Cone. Res., 1 (2) 79 (1949).

73. A. G. A. Saul, "Principles Underlying the Steam Curing of Concrete", Mag. of Cone.

Res., 2 (6), 127 (1951).

74. S. G. Bergstrom, "Curing Temperature, Age and Strength of Concrete", Mag. of Cone.

Res. , 5 (14) , 61 (1953)

75. J. M. Plowman, "Maturity and the Strength of Concrete", Mag. of Cone. Res., 8^ (22), 13

(1956)

76. B. M. Sadgrove, "The Strength and Deflection of Reinforced Concrete Beams Loaded at

Early Age", Construction, Industry Research and Information Association (London)

,

Technical Note 31, 1971.

77. B. M. Sadgrove, "Prediction of Strength Development in Concrete Structures", presented

at the 54th Annual Meeting of the Transportation Research Board, Washington, D.C.,

January 1975.

78. J. Weaver, "Temperature development in hydrating concrete," Ph.D. Thesis, University

of London, 1971.

20
79. J. Weaver and B. M. Sadgrove, "Striking times of formwork - tables of curing periods to

achieve given strengths", Construction Industry Research and Information Association

(London) , Report 36, 1971.

80. Draft British Code of Practice for the Structural Use of Concrete, The Council for

Codes of Practice, British Standards Institution, 1969.

81. R. Jones and I. Facaoaru, "Analysis of Answers to a Questionnaire on the Ultrasonic

Pulse Technique", RILEM Materials and Structures, 1 (5), 457 (1968).

82. J. G. Wiebenga, "A Comparison between Various Combined Nondestructive Testing Methods

to Derive the Compressive Strength of Concrete", Report No. B1-68-61/IHI.8, Institut

TNO Voor Bouwmaterialen en Bouwconstructies, Delft, Netherlands, 1968.

83. A. Galan, "Estimate of Concrete Strength by Ultrasonic Pulse Velocity and Damping

Constant", J. Am. Cone. Inst., 6_4 (10), 678 (1967).

84. I. Facaoaru, "Nondestructive testing of concrete in Romania", Paper 4C, Symposium on

Nondestructive Testing of Concrete and Timber, Institution of Civil Engineers, London,

1969.

85. I. Facaoaru, I. Dumitrescu, and L. Constaninescu, "Concrete Strength Extermination by

Nondestructive Combined Methods" RILEM Report, Achen, 41 (1966)

86. I. Facaoaru, I. Dumitrescu, and Gh. Stamate, "New Developments and Experience in

Applying Combined Nondestructive Methods for Testing Concrete", RILEM Report, Varna,

26 (1968).

87. I. Facaoaru, "Chairman's Report of the RILEM Committee on Nondestructive Testing of

Concrete", RILEM, Materials and Structures 2 (10), 253 (1969).

21
7. FIGURE CAPTIONS

Figure 1. Windsor Probe in operation.

Figure 2. Shapes and sizes of probes used with the Windsor Probe.

Figure 3. Device to measure length of probe extending from the surface of tested concrete.

Figure 4. Plot of probe heights versus compressive strengths, with 95 percent confidence

limits of the regression line (from reference 19)

Figure 5. Schmidt Rebound Hammer in operation.

Figure 6. Plot of rebound numbers versus compressive strengths, with 95 percent confidence

limits of the regression line (from reference 19)

Figure 7. Schematic of pull-out tester embedded in concrete.

Figure 8. Schematic of push-out cylinder in place.

Figure 9. Effect of type of aggregate on relationship between ultrasonic pulse velocity

and compressive strength (from reference 13)

Figure 10. Effect of cement: irregular-river aggregate ratio on relationship between

ultrasonic pulse velocity and compressive strength (from reference 11)

Figure 11. Effect of type of aggregate and cement: sand: aggregate ratio on relationship

between ultrasonic pulse velocity and flexural strength (from reference

11).

Figure 12. Plot of compressive strength versus maturity equivalent. Maturity is expressed

as days at 20°C (from reference 77)

Figure 13. Plot of compressive strength versus equivalent age. Equivalent age is expressed

as days at 20 °C (from reference 77)

USCOMM-NBS-OC 22

Figure 2.

24
Figure 3.

25
Figure 4.

26
Figure 5.

27
COMPRESSIVE STRENGTH - PSI

Figure 6.

28
29

17.000

14000

kg /cm 2

280 420 560 700

2000 4000 6000 8000 10000

CUBE COMPRESSIVE STRENGTH, psi

4270

Figure 9.

31
o

to

O

O

CM

<3" o

to

to

O

CO

04

o

CM

O

o

1^

o

10

09S/UJ

m O

r>- cj

to ^ o

CM

o

CM

\

N

—#.

3 \

_ 0

0 a

°* > ^ • ^ 2

to !?

CM — CM^J ^t^MD ^ -. 1 — 1 CJ CM tO

V

as

o

o

to

to

o

o

o

to

o

o

to o

0

CD

O

OO

\j Q.

V-/ f\w

CO H0

0w REN

to

STI O LJ

>

O CO

NT CO

UJ 0 oc 0 a. 0

ro O

u

O

O UJ

O 03

CM

U.

O

O

8

10

to

3*VW 1 A1I0013A 3AVM IVNIOnilONOl

Figure 10.

32
go

in

O

oo

oo

33$ /W

m

in

CJ

GO

O

Oo

o

3

m

ro

o

<0

fO

r W '

O o (JTM 01 .21

ro <D ro ro id

OJ cj oj

^ro ^ro^«>

3 >

ro to

cj " \ro

Q6 DM C>» <3«

o

o

00

o

o

ID

O

o

o

o

CJ

COo. u

a:z>

£L

a:

u.o

CO

3

O

o

o

o

o o

8

o

o

o

o o

IO

o

o

o

CJ

3»VW , A1IOOH3A 3S"10d TVNIQnil9N01

Figure 11.

33
Figure 12.

34

NBS-114A (REV. 7-73)

U.S. DEPT. OF COMM. BIBLIOGRAPHIC DATA

SHEET

1. PUBLICATION OR REPORT NO. NBSIR 75-729

2. Gov't Accession

No.

3. Recipient's Accession No.

4. TITLE AND SUBTITLE

NONDESTRUCTIVE TESTS TO DETERMINE CONCRETE STRENGTH - A

STATUS REPORT

5. Publication Date

6. Performing Organization Code

461.02

7. AUTHOR(S)

James R. Clifton

8. Performing Organ. Report No. NBSIR 7R-72Q

9. PERFORMING ORGANIZATION NAME AND ADDRESS

NATIONAL BUREAU OF STANDARDS

DEPARTMENT OF COMMERCE

WASHINGTON, D.C. 20234

10. Project/Task/Work Unit No.

11. Contract/Grant No.

12. Sponsoring Organization Name and Complete Address (Street, City, State, ZIP)

Building Safety Section

Center for Building Technology

National Bureau of Standards

Washington, D.C. 20234

13. Type of Report & Period Covered

Final

14. Sponsoring Agency Code

15. SUPPLEMENTARY NOTES

16. ABSTRACT (A 200-word or less factual summary of most significant information. If document includes a significant

bibliography or literature survey, mention it here.)

Individual and combined nondestructive test methods have been critically reviewed as potential methods to determine safe formwork removal times. The techniques reviewed are

the Windsor probe, the Schmidt Rebound Hammer, pull-out measurements, push-out

cylinders, ultrasonic pulse velocity measurements, and the maturity and equivalent age

concepts. The individual methods, themselves, do not give good estimates of the in situ

strengths of concretes and it is recommended that future research emphasize combined

methods.

A proposed research program which emphasizes combined nondestructive test methods has

been developed.

17. KEY WORDS (six to twelve entries; alphabetical order; capitalize only the first letter of the first key word unless a proper name; separated by semicolons)

Compressive strength; concrete; flexural strength; footwork removal; nondestructive

testing; surface hardness

18. AVAILABILITY [^Unlimited 19. SECURITY CLASS

(THIS REPORT)

21. NO. OF PAGES

1 For Official Distribution. Do Not Release to NTIS

UNCL ASSIFIED

42

1

1 Order From Sup. of Doc, U.S. Government Printing

Washington. D.C. 20402. SD Cat. No. C13

Office 20. SECURITY CLASS

(THIS PAGE)

22. Price

I ! Order From National Technical Information Service

Springfield, Virginia 22151

(NTIS)

UNCLASSIFIED

USCOMM.DC 29042-P74