Facility DEC ID: 4012200004

 PERMIT

 Under the Environmental Conservation Law (ECL)

IDENTIFICATION INFORMATION

Permit Type: Air Title V Facility

Permit ID: 4-0122-00004/00039

Effective Date: 05/08/2001 Expiration Date: 05/08/2006

Permit Issued To: OWENS CORNING

ONE OWENS CORNING PARKWAY

TOLEDO, OH 43659

 

Facility: OWENS-CORNING DELMAR PLANT

1277 FEURA BUSH ROAD

FEURA BUSH, NY 12067

Contact: DAVID A. KRENITSKY

OWENS-CORNING DELMAR PLANT

1277 FEURA BUSH ROAD

FEURA BUSH, NY 12067

Description:

By acceptance of this permit, the permittee agrees that the permit is contingent upon strict compliance

with the ECL, all applicable regulations, the General Conditions specified and any Special Conditions

included as part of this permit.

Permit Administrator: MICHAEL HIGGINS

1150 NORTH WESCOTT RD

SCHENECTADY, NY 12306-2014

Authorized Signature: _________________________________ Date: ___ / ___ / _____

FINAL
Facility DEC ID: 4012200004

Notification of Other Permittee Obligations

Item A: Permittee Accepts Legal Responsibility and Agrees to Indemnification

The permittee expressly agrees to indemnify and hold harmless the Department of Environmental

Conservation of the State of New York, its representatives, employees, agents, and assigns for

all claims, suits, actions, damages, and costs of every name and description, arising out of or

resulting from the permittee's undertaking of activities or operation and maintenance of the 

facility or facilities authorized by the permit in compliance or non-compliance with the terms

and conditions of the permit.

Item B: Permittee's Contractors to Comply with Permit

The permittee is responsible for informing its independent contractors, employees, agents and 

assigns of their responsibility to comply with this permit, including all special conditions while

acting as the permittee's agent with respect to the permitted activities, and such persons shall

be subject to the same sanctions for violations of the Environmental Conservation Law as

those prescribed for the permittee.

Item C: Permittee Responsible for Obtaining Other Required Permits

The permittee is responsible for obtaining any other permits, approvals, lands, easements and

rights-of-way that may be required to carry out the activities that are authorized by this

permit.

Item D: No Right to Trespass or Interfere with Riparian Rights

This permit does not convey to the permittee any right to trespass upon the lands or interfere

with the riparian rights of others in order to perform the permitted work nor does it authorize

the impairment of any rights, title, or interest in real or personal property held or vested in a

person not a party to the permit.

FINAL
Facility DEC ID: 4012200004

LIST OF CONDITIONS

 

DEC GENERAL CONDITIONS

General Provisions

Facility Inspection by the Department

Relationship of this Permit to Other Department Orders and Determinations

Applications for Permit Renewals and Modifications

Permit Modifications, Suspensions, and Revocations by the Department

Facility Level

Submission of Applications for Permit Modification or Renewal -REGION 4 

HEADQUARTERS

 DEC Permit Conditions

Page 1 of 3 FINAL
Facility DEC ID: 4012200004

 DEC GENERAL CONDITIONS

 **** General Provisions  

Condition 1: Facility Inspection by the Department

Applicable State Requirement: ECL 19-0305.

Item 1.1:

The permitted site or facility, including relevant records, is subject to inspection at reasonable hours and 

intervals by an authorized representative of the Department of Environmental Conservation (the 

Department) to determine whether the permittee is complying with this permit and the ECL. Such 

representative may order the work suspended pursuant to ECL 71-0301 and SAPA 401(3).

Item 1.2:

The permittee shall provide a person to accompany the Department's representative during an inspection 

to the permit area when requested by the Department.

Item 1.3:

A copy of this permit, including all referenced maps, drawings and special conditions, must be available 

for inspection by the Department at all times at the project site or facility. Failure to produce a copy of 

the permit upon request by a Department representative is a violation of this permit.

Condition 2: Relationship of this Permit to Other Department Orders and Determinations

Applicable State Requirement: ECL 3-0301.2(m)

Item 2.1:

Unless expressly provided for by the Department, issuance of this permit does not modify, supersede or 

rescind any order or determination previously issued by the Department or any of the terms, conditions or 

requirements contained in such order or determination.

Condition 3: Applications for Permit Renewals and Modifications

Applicable State Requirement: 6NYCRR 621.13(a)

Item 3.1:

The permittee must submit a separate written application to the Department for renewal, modification or 

transfer of this permit. Such application must include any forms or supplemental information the 

Department requires. Any renewal, modification or transfer granted by the Department must be in 

writing.

Item 3.2:

The permittee must submit a renewal application at least 180 days before expiration of permits for Title 

V Facility Permits, or at least 30 days before expiration of permits for State Facility Permits. 

Condition 4: Permit Modifications, Suspensions, and Revocations by the Department

Applicable State Requirement: 6NYCRR 621.14

Item 4.1:

The Department reserves the right to modify, suspend, or revoke this permit. The grounds for 

 DEC Permit Conditions

Page 2 of 3 FINAL
Facility DEC ID: 4012200004

modification, suspension or revocation include:

a) the scope of the permitted activity is exceeded or a violation of any condition of the permit 

or provisions of the ECL and pertinent regulations is found;

b) the permit was obtained by misrepresentation or failure to disclose relevant facts;

c) new material information is discovered; or

d) environmental conditions, relevant technology, or applicable law or regulation have 

materially changed since the permit was issued.

 ** ** Facility Level  

Condition 5: Submission of Applications for Permit Modification or Renewal -REGION 4 

HEADQUARTERS

Applicable State Requirement: 6NYCRR 621.5(a)

Item 5.1:

Submission of applications for permit modification or renewal are to be submitted to:

NYSDEC Regional Permit Administrator 

Region 4 Headquarters

Division of Environmental Permits

1150 North Wescott Rd.

Schenectady, NY 12306-2014

(518) 357-2068

 DEC Permit Conditions

Page 3 of 3 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Permit Under the Environmental Conservation Law (ECL)

 ARTICLE 19: AIR POLLUTION CONTROL - TITLE V PERMIT

 

IDENTIFICATION INFORMATION

Permit Issued To: OWENS CORNING

ONE OWENS CORNING PARKWAY

TOLEDO, OH 43659

 

Facility: OWENS-CORNING DELMAR PLANT

1277 FEURA BUSH ROAD

FEURA BUSH, NY 12067

Contact: DAVID A. KRENITSKY

OWENS-CORNING DELMAR PLANT

1277 FEURA BUSH ROAD

FEURA BUSH, NY 12067

Authorized Activity By Standard Industrial 

 Air Pollution Control Permit Conditions

Page 1 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

LIST OF CONDITIONS

 

FEDERALLY ENFORCEABLE CONDITIONS

Facility Level

1 Sealing

2 Acceptable ambient air quality

3 Maintenance of equipment

4 Unpermitted Emission Sources

5 Unavoidable Noncompliance and Violations

6 Emergency Defense

7 Recycling and Salvage

8 Prohibition of Reintroduction of Collected Contaminants to the Air

9 Public Access to Recordkeeping for Title V facilities

10 Proof of Eligibility

11 Proof of Eligibility

12 Applicable Criteria, Limits, Terms, Conditions and Standards

13 Cessation or Reduction of Permitted Activity Not a Defense

14 Compliance Requirements

15 Federally-Enforceable Requirements

16 Fees

17 Monitoring, Related Recordkeeping and Reporting Requirements

18 Permit Revocation, Modification, Reopening, Reissuance or 

Termination, and Associated Information Submission 

Requirements

19 Permit Shield

20 Property Rights

21 Reopening for Cause

22 Right to Inspect

23 Severability

24 Emission Unit Definition

26 Compliance Certification 

25 Compliance Certification 

27 Permit Exclusion Provisions

28 Non Applicable requirements

29 Compliance Certification 

30 Required emissions tests

31 Compliance Certification 

32 Recordkeeping requirements

33 Visible emissions limited.

34 Compliance Certification 

35 Compliance Certification 

36 Compliance Certification 

37 Open Fires Prohibited at Industrial and Commercial Sites

38 Compliance Certification 

39 Compliance Certification 

40 Compliance Certification 

 Air Pollution Control Permit Conditions

Page 2 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

41 Compliance Certification 

42 Compliance Certification 

43 Compliance Certification 

44 Compliance Certification 

45 Compliance Certification 

46 Compliance Certification 

47 Compliance Certification 

48 Compliance Certification 

49 Compliance Certification 

50 Compliance Certification 

51 Compliance Certification 

52 Compliance Certification 

53 Recycling and Emissions Reduction

Emission Unit Level

54 Emission Point Definition By Emission Unit

55 Process Definition By Emission Unit

56 Process Permissible Emissions

57 Process Permissible Emissions

58 Compliance Certification (EU=U-00001)

59 Compliance Certification (EU=U-00002)

60 Compliance Certification (EU=U-00002)

61 Compliance Certification (EU=U-00002)

62 Compliance Certification (EU=U-00002)

63 Compliance Certification (EU=U-00002)

64 Compliance Certification (EU=U-00002)

65 Compliance Certification (EU=U-00002)

66 Compliance Certification (EU=U-00002)

67 Compliance Certification (EU=U-00002)

68 Compliance Certification (EU=U-00002)

69 Compliance Certification (EU=U-00002)

70 Compliance Certification (EU=U-00002)

71 Compliance Certification (EU=U-00002)

72 Compliance Certification (EU=U-00002)

73 Compliance Certification (EU=U-00002)

74 Compliance Certification (EU=U-00002)

75 Compliance Certification (EU=U-00002,Proc=OX1,ES=DM1EP)

76 Compliance Certification (EU=U-00002,Proc=OX1,ES=DM1EP)

77 Required emission tests

78 Compliance Certification (EU=U-00003)

79 Compliance Certification (EU=U-00003)

80 Compliance Certification (EU=U-00003)

81 Compliance Certification (EU=U-00003)

82 Compliance Certification (EU=U-00003)

83 Compliance Certification (EU=U-00003)

84 Compliance Certification (EU=U-00003)

85 Compliance Certification (EU=U-00003)

86 Compliance Certification (EU=U-00003)

87 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ1SS)

 Air Pollution Control Permit Conditions

Page 3 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

88 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ1SS)

89 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ2SS)

90 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ2SS)

91 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ5SS)

92 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ5SS)

93 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ6SS)

94 Compliance Certification (EU=U-00003,Proc=FZ1,ES=FZ6SS)

95 Compliance Certification (EU=U-00003,Proc=FZ2,ES=FZ3SS)

96 Compliance Certification (EU=U-00003,Proc=FZ2,ES=FZ3SS)

97 Compliance Certification (EU=U-00003,Proc=FZ2,ES=FZ4SS)

98 Compliance Certification (EU=U-00003,Proc=FZ2,ES=FZ4SS)

99 Required emission tests

100 Compliance Certification (EU=U-00003,EP=00005)

101 Compliance Certification (EU=U-00003,EP=00005,Proc=CO1,ES=DM1AB)

102 Compliance Certification (EU=U-00003,EP=00005,Proc=CO1,ES=DM1AB)

103 Compliance Certification (EU=U-00003,EP=00005,Proc=CO1,ES=DM1AB)

104 Required emission tests

105 Required emission tests

106 Compliance Certification (EU=U-00005,EP=00013,Proc=AA1)

107 Compliance Certification (EU=U-00005,EP=00013,Proc=AA1)

108 Handling, storage and disposal of volatile organic compounds

109 Compliance Certification (EU=U-00005,EP=00013,Proc=FG1)

110 Compliance Certification (EU=U-00005,EP=00013,Proc=FG1)

111 Compliance Certification (EU=U-00006,Proc=212,ES=REDST)

112 VOL storage tanks from 10000 - 20000 gallons

113 Compliance Certification (EU=U-00007,EP=00027,Proc=BDR,ES=BINDR)

114 Compliance Certification (EU=U-00007,EP=00027,Proc=BDR,ES=BINDR)

115 Compliance Certification (EU=U-00008)

116 Compliance Certification (EU=U-00009)

117 Compliance Certification (EU=U-00010)

118 Compliance Certification (EU=U-00012)

119 Required emission tests

120 Compliance Certification (EU=U-00012)

121 Compliance Certification (EU=U-00012)

122 Compliance Certification (EU=U-00012)

123 Compliance Certification (EU=U-00012)

124 Compliance Certification (EU=U-00012)

125 Compliance Certification (EU=U-00012)

126 Compliance Certification (EU=U-00012)

127 Compliance Certification (EU=U-00012)

128 Compliance Certification (EU=U-00012)

129 Compliance Certification (EU=U-00012)

130 Compliance Certification (EU=U-00012)

131 Compliance Certification (EU=U-00012)

132 Compliance Certification (EU=U-00012)

133 Compliance Certification (EU=U-00012)

134 Compliance Certification (EU=U-00012)

135 Compliance Certification (EU=U-00012,Proc=OX2,ES=DM2EP)

 Air Pollution Control Permit Conditions

Page 4 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

136 Compliance Certification (EU=U-00012,Proc=OX2,ES=DM2EP)

137 Compliance Certification (EU=U-00013)

138 Compliance Certification (EU=U-00013)

139 Compliance Certification (EU=U-00013)

140 Compliance Certification (EU=U-00013)

141 Compliance Certification (EU=U-00013)

142 Compliance Certification (EU=U-00013)

143 Compliance Certification (EU=U-00013)

144 Compliance Certification (EU=U-00013)

145 Compliance Certification (EU=U-00013,EP=00017,Proc=FC2,ES=DM2AB)

146 Compliance Certification (EU=U-00013,EP=00017,Proc=FC2,ES=DM2AB)

147 Compliance Certification (EU=U-00013,EP=00017,Proc=FC2,ES=DM2AB)

148 Compliance Certification (EU=U-00014)

149 Compliance Certification (EU=U-00014)

150 Compliance Certification (EU=U-00014)

151 Compliance Certification (EU=U-00015,EP=00019,Proc=AA2)

152 Compliance Certification (EU=U-00015,EP=00019,Proc=AA2)

153 Handling, storage and disposal of volatile organic compounds

154 Compliance Certification (EU=U-00015,EP=00019,Proc=FG2)

155 Compliance Certification (EU=U-00015,EP=00019,Proc=FG2)

156 Compliance Certification (EU=U-00017)

STATE ONLY ENFORCEABLE CONDITIONS

Facility Level

157 General Provisions

158 Contaminant List

Emission Unit Level

159 Compliance Certification (EU=U-00005,Proc=AA1)

160 Compliance Certification (EU=U-00015,Proc=AA2)

161 Compliance Certification (EU=U-00015,Proc=AA2)

Classification Code:

3296 - MINERAL WOOL

Permit Effective Date: 05/08/2001 Permit Expiration Date: 05/08/2006

 Air Pollution Control Permit Conditions

Page 5 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

FEDERALLY ENFORCEABLE CONDITIONS

** ** Facility Level  

Condition 1: Sealing

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 200.5

Item 1.1:

(a) The commissioner may seal an air contamination source to prevent its operation if compliance 

with 6 NYCRR Chapter III is not met within the time provided by an order of the commissioner issued in 

the case of the violation. Sealing means labelling or tagging a source to notify any person that operation 

of the source is prohibited, and also includes physical means of preventing the operation of an air 

contamination source without resulting in destruction of any equipment associated with such source, and 

includes, but is not limited to, bolting, chaining or wiring shut control panels, apertures or conduits 

associated with such source.

(b) No person shall operate any air contamination source sealed by the commissioner in accordance 

with this section unless a modification has been made which enables such source to comply with all 

requirements applicable to such modification.

(c) Unless authorized by the commissioner, no person shall remove or alter any seal affixed to any 

contamination source in accordance with this section

 

Condition 2: Acceptable ambient air quality

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 200.6

Item 2.1:

Notwithstanding the provisions of 6 NYCRR Chapter III, Subchapter A, no person shall allow or permit 

any air contamination source to emit air contaminants in quantities which alone or in combination with 

emissions from other air contamination sources would contravene any applicable ambient air quality 

standard and/or cause air pollution. In such cases where contravention occurs or may occur, the 

commissioner shall specify the degree and/or method of emission control required.

Condition 3: Maintenance of equipment

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement:0 6NYCRR 200.7

Item 3.1:

Any person who owns or operates an air contamination source which is equipped with an emission 

control device shall operate such device and keep it in a satisfactory state of maintenance and repair in 

accordance with ordinary and necessary practices, standards and procedures, inclusive of manufacturer's 

specifications, required to operate such device effectively.

 

 Air Pollution Control Permit Conditions

Page 6 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 4: Unpermitted Emission Sources

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-1.2

Item 4.1:

If an existing emission source was subject to the permitting requirements of 6NYCRR Part 201 at the 

time of construction or modification, and the owner and/or operator failed to apply for a permit for such 

emission source then the following provisions apply:

(a) The owner and/or operator must apply for a permit for such emission source or register the 

facility in accordance with the provisions of Part 201.

(b) The emission source or facility is subject to all regulations that were applicable to it at the time 

of construction or modification and any subsequent requirements applicable to existing sources or 

facilities.

 

Condition 5: Unavoidable Noncompliance and Violations

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-1.4

Item 5.1:

At the discretion of the commissioner a violation of any applicable emission standard for necessary 

scheduled equipment maintenance, start-up/shutdown conditions and malfunctions or upsets may be 

excused if such violations are unavoidable. The following actions and recordkeeping and reporting 

requirements must be adhered to in such circumstances.

(a) The facility owner and/or operator shall compile and maintain records of all equipment 

maintenance or start-up/shutdown activities when they can be expected to result in an exceedance of any 

applicable emission standard, and shall submit a report of such activities to the commissioner's 

representative when requested to do so in writing or when so required by a condition of a permit or 

certificate issued for the corresponding air contamination source. Such reports shall describe why the 

violation was unavoidable and shall include the time, frequency and duration of the maintenance and/or 

start-up/shutdown activities and the identification of air contaminants, and the estimated emission rates. If 

a facility owner and/or operator is subject to continuous stack monitoring and quarterly reporting 

requirements, he need not submit reports for equipment maintenance or start-up/shutdown for the facility 

to the commissioner's representative.

(b) In the event that emissions of air contaminants in excess of any emission standard in 6 NYCRR 

Chapter III Subchapter A occur due to a malfunction, the facility owner and/or operator shall report such 

malfunction by telephone to the commissioner's representative as soon as possible during normal working 

hours, but in any event not later than two working days after becoming aware that the malfunction 

occurred. Within 30 days thereafter, when requested in writing by the commissioner's representative, the 

facility owner and/or operator shall submit a written report to the commissioner's representative 

describing the malfunction, the corrective action taken, identification of air contaminants, and an estimate 

of the emission rates.

 Air Pollution Control Permit Conditions

Page 7 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

(c) The Department may also require the owner and/or operator to include in reports described 

under (a) and (b) above an estimate of the maximum ground level concentration of each air contaminant 

emitted and the effect of such emissions depending on the deviation of the malfunction and the air 

contaminants emitted.

(d) In the event of maintenance, start-up/shutdown or malfunction conditions which result in 

emissions exceeding any applicable emission standard, the facility owner and/or operator shall take 

appropriate action to prevent emissions which will result in contravention of any applicable ambient air 

quality standard. Reasonably available control technology, as determined by the commissioner,. shall be 

applied during any maintenance, start-up/shutdown or malfunction condition subject to this paragraph.

 

Condition 6: Emergency Defense

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-1.5

Item 6.1:

An emergency constitutes an affirmative defense to an action brought for noncompliance with emissions 

limitations or permit conditions for all facilities in New York State.

(a) The affirmative defense of emergency shall be demonstrated through properly signed, 

contemporaneous operating logs, or other relevant evidence that:

(1) An emergency occurred and that the facility owner and/or operator can identify the 

cause(s) of the emergency;

(2) The equipment at the permitted facility causing the emergency was at the time being 

properly operated;

(3) During the period of the emergency the facility owner and/or operator took all 

reasonable steps to minimize levels of emissions that exceeded the emission standards, or other 

requirements in the permit; and

(4) The facility owner and/or operator notified the Department within two working days 

after the event occurred. This notice must contain a description of the emergency, any steps taken to 

mitigate emissions, and corrective actions taken.

(b) In any enforcement proceeding, the facility owner and/or operator seeking to establish the 

occurrence of an emergency has the burden of proof.

(c) This provision is in addition to any emergency or upset provision contained in any applicable 

requirement.

 

Condition 7: Recycling and Salvage

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-1.7

 Air Pollution Control Permit Conditions

Page 8 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 7.1:

Where practical, any person who owns or operates an air contamination source shall recycle or salvage air 

contaminants collected in an air cleaning device according to the requirements of 6 NYCRR.

 

Condition 8: Prohibition of Reintroduction of Collected Contaminants to

the Air

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-1.8

Item 8.1:

No person shall unnecessarily remove, handle, or cause to be handled, collected air contaminants from an 

air cleaning device for recycling, salvage or disposal in a manner that would reintroduce them to the 

outdoor atmosphere.

 

Condition 9: Public Access to Recordkeeping for Title V facilities

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-1.10(b)

Item 9.1:

The Department will make available to the public any permit application, compliance plan, permit, and 

monitoring and compliance certification report p0pursuant to Section 503(e) of the Act, except for 

information entitled to confidential treatment pursuant to 6NYCRR Part 616 - Public Access to records 

and Section 114(c) of the Act.

 

Condition 10: Proof of Eligibility

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-3.2(a)

Item 10.1:

The owner and/or operator of an emission source or unit that is eligible to be exempt, may be required to 

certify that it operates within the specific criteria described in 6 NYCRR Subpart 201-3. The owner or 

operator of any such emission source must maintain all required records on-site for a period of five years 

and make them available to representatives of the Department upon request. Department representatives 

must be granted access to any facility which contains emission sources or units subject to 6 NYCRR 

Subpart 201-3, during normal operating hours, for the purpose of determining compliance with this and 

any other state and federal air pollution control requirements, regulations, or law.

 

Condition 11: Proof of Eligibility

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-3.3(a)

Item 11.1:

The owner and/or operator of an emission source or unit that is listed as being trivial in 6 NYCRR Part 

201 may be required to certify that it operates within the specific criteria described in 6 NYCRR Subpart 

 Air Pollution Control Permit Conditions

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Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

201-3. The owner or operator of any such emission source must maintain all required records on-site for 

a period of five years and make them available to representatives of the Department upon request. 

Department representatives must be granted access to any facility which contains emission sources or 

units subject to 6 NYCRR Subpart 201-3, during normal operating hours, for the purpose of determining 

compliance with this and any other state and federal air pollution control requirements, regulations, or 

law.

 

Condition 12: Applicable Criteria, Limits, Terms, Conditions and 

Standards

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 12.1:

Operation of this facility shall take place in accordance with the approved criteria, emission limits, terms, 

conditions and standards in the permit. This shall include:

i. Any reporting requirements and operations under an accidental release plan, response plan, and 

compliance plan as approved as of the date of the permit issuance, or

ii. Any support documents submitted as a part of the permit application for this facility as accepted and 

approved as of the date of permit issuance.

Any noncompliance with the federally-enforceable portions of this permit constitutes a violation of the 

federal Clean Air Act and will be grounds for enforcement action, for permit termination, revocation and 

reissuance, or modification, or for denial of a permit renewal application. 

Item 12.2:

Any document, including reports, required by the federally-enforceable portions of this permit shall 

contain a certification by the responsible official for this facility as set forth in Section 201-6.3 that based 

on information and belief formed after reasonable inquiry, the statements and information in the 

document are true, accurate and complete.

Condition 13: Cessation or Reduction of Permitted Activity Not a Defense

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 13.1:

It shall not be a defense for a permittee in an enforcement action to claim that a cessation or reduction in the 

permitted activity would have been necessary in order to maintain compliance with the conditions of this 

permit.

Condition 14: Compliance Requirements

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

 Air Pollution Control Permit Conditions

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Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 14.1:

The following information must be included in any required compliance monitoring records and reports:

i. The date, place and time of sampling or measurements;

ii. The date(s) analyses were performed;

iii. The company or entity that performed the analyses;

iv. The analytical techniques or methods used including quality assurance and quality control procedures 

if required;

v. The results of such analyses including quality assurance data where required; and

vi. The operating conditions as existing at the time of sampling or measurement;

Any deviation from permit requirements must be clearly identified in all records and reports. Reports 

must be certified by the responsible official, consistent with Section 201-6.3 of Part 201.

Item 14.2:

The permittee shall comply with the approved compliance schedule for this permit if such a schedule is a 

part of this permit. Risk management plans must be submitted to the Administrator if required by 

Section 112(r) of the Clean Air Act for this facility. 

Item 14.3:

Progress reports consistent with an applicable schedule of compliance must be submitted at least 

semiannually on a calendar year basis, or at a more frequent period if specified in the applicable 

requirement or by the Department elsewhere in this permit. These reports shall be submitted to the 

Department within 30 days after the end of a reporting period. Such progress reports shall contain the 

following:

i. Dates for achieving the activities, milestones, or compliance required in the schedule of compliance, 

and dates when such activities, milestones or compliance were achieved; and

ii. An explanation of why any dates in the schedule of compliance were not or will not be met, and any 

preventive or corrective measures adopted.

Condition 15: Federally-Enforceable Requirements

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 15.1:

All terms and conditions in this permit required by the Act or any applicable requirement, including any 

provisions designed to limit a facility's potential to emit, are enforceable by the Administrator and citizens 

under the Act. The Department has, in this permit, specifically designated any terms and conditions that 

are not required under the Act or under any of its applicable requirements as being enforceable under 

only state regulations.

 Air Pollution Control Permit Conditions

Page 11 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 16: Fees

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 16.1:

The permittee shall pay the required fees associated with this permit.

 

Condition 17: Monitoring, Related Recordkeeping and Reporting 

Requirements

Effective between the dates of 05/08/2001 and 05/08/2006

0 Applicable Federal Requirement: 6NYCRR 201-6.

Item 17.1:

Compliance monitoring and recordkeeping shall be conducted according to the terms and conditions 

contained in this permit and shall follow all quality assurance requirements. Records of all monitoring 

data and support information shall be retained for a period of at least 5 years from the date of the 

monitoring sample, measurement, report, or application. Support information includes all calibration and 

maintenance records and all original strip-chart recordings for continuous monitoring instrumentation, 

and copies of all reports required by the permit.

 

Condition 18: Permit Revocation, Modification, Reopening, Reissuance or 

Termination, and Associated Information Submission 

Requirements

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 18.1:

This permit may be modified, revoked, reopened and reissued, or terminated for cause. The filing of a 

request by the permittee for a permit modification, revocation and reissuance, or termination, or of a 

notification of planned changes or anticipated noncompliance does not relieve the permittee from the 

requirement to comply with any condition contained in this permit.

The permittee shall furnish to the Department, within a reasonable time, any information that the 

Department may request in writing to determine whether cause exists for modifying, revoking and 

reissuing, or terminating the permit or to determine compliance with the permit. The permittee shall also, 

on request, furnish the Department with copies of records required to be kept by the permit. Where 

information is claimed to be confidential, the permittee may furnish such records directly to the 

Administrator along with a claim of confidentiality.

Condition 19: Permit Shield

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

 Air Pollution Control Permit Conditions

Page 12 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 19.1:

All permittees granted a Title V facility permit shall be covered under the protection of a permit shield. 

For those facilities for which a permit shield has been granted, compliance with the conditions of the 

permit shall be deemed compliance with any applicable requirements as of the date of permit issuance, 

provided that such applicable requirements are included and are specifically identified in the permit, or 

the Department, in acting on the permit application or revision, determines in writing that other 

requirements specifically identified are not applicable to the major stationary source, and the permit 

includes the determination or a concise summary thereof. Nothing herein shall preclude the Department 

from revising or revoking the permit pursuant to 6 NYCRR Part 621 or from exercising its summary 

abatement authority. Nothing in this permit shall alter or affect the following:

i. The ability of the Department to seek to bring suit on behalf of the State of New York, or the 

Administrator to seek to bring suit on behalf of the United States, to immediately restrain any person 

causing or contributing to pollution presenting an imminent and substantial endangerment to public 

health, welfare or the environment to stop the emission of air pollutants causing or contributing to such 

pollution;

ii. The liability of a permittee of the Title V facility for any violation of applicable requirements prior to 

or at the time of permit issuance;

iii. The applicable requirements of Title IV of the Act;

iv. The ability of the Department or the Administrator to obtain information from the permittee 

concerning the ability to enter, inspect and monitor the facility.

Condition 20: Property Rights

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 20.1:

This permit does not convey any property rights of any sort or any exclusive privilege. 

 

Condition 21: Reopening for Cause

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 21.1:

This Title V permit shall be reopened and revised under any of the following circumstances:

i. If additional applicable requirements under the Act become applicable where this permit’s remaining 

term is three or more years, a reopening shall be completed not later than 18 months after promulgation of 

the applicable requirement. No such reopening is required if the effective date of the requirement is later 

than the date on which this permit is due to expire, unless the original permit or any of its terms and 

conditions has been extended by the Department pursuant to the provisions of Part 201-6.7 and Part 621.

ii. The Department or the Administrator determines that the permit contains a material mistake or that 

 Air Pollution Control Permit Conditions

Page 13 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

inaccurate statements were made in establishing the emissions standards or other terms or conditions of 

the permit.

iii. The Department or the Administrator determines that the Title V permit must be revised or reopened to 

assure compliance with applicable requirements.

iv. If the permitted facility is an "affected source" subject to the requirements of Title IV of the Act, and 

additional requirements (including excess emissions requirements) become applicable. Upon approval by 

the Administrator, excess emissions offset plans shall be deemed to be incorporated into the permit.

Item 21.2:

Proceedings to reopen and issue Title V facility permits shall follow the same procedures as apply to initial 

permit issuance but shall affect only those parts of the permit for which cause to reopen exists.

Item 21.3:

Reopenings shall not be initiated before a notice of such intent is provided to the facility by the 

Department at least thirty days in advance of the date that the permit is to be reopened, except that the 

Department may provide a shorter time period in the case of an emergency.

Condition 22: Right to Inspect

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 22.1:

Upon presentation of credentials and other documents, as may be required by law, the permittee shall 

allow the Department or an authorized representative to perform the following:

i. Enter upon the permittee's premises where the permitted facility is located or emissions-related activity 

is conducted, or where records must be kept under the conditions of the permit;

ii. Have access to and copy, at reasonable times, any records that must be kept under the conditions of the 

permit;

iii. Inspect, at reasonable times, any facilities, equipment (including monitoring and air pollution control 

equipment), practices, or operations regulated or required under the permit; and

iv. As authorized by the Act, sample or monitor, at reasonable times, substances or parameters for the 

purpose of assuring compliance with the permit or applicable requirements. 

Condition 23: Severability

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 23.1:

If any provisions, parts or conditions of this permit are found to be invalid or are the subject of a 

 Air Pollution Control Permit Conditions

Page 14 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

challenge, the remainder of this permit shall continue to be valid.

Condition 24: Emission Unit Definition

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 24.1:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00001

Emission Unit Description: 

THIS EMISSION UNIT REPRESENTS THE DM1 

MIXED BATCH BIN, CONTAINS EMISSION POINT 

00002 AND IS LOCATED IN BUILDING 1.

Building(s): 1

Item 24.2:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00002

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM1 OXY FUEL 

MELTER, CONTAINS EMISSION POINTS 00100 AND 

00101, AND IS LOCATED IN BUILDING 1. 

EMISSION POINT 00100 FEEDS INTO THE NEW, 

COMMON STACK, EMISSION POINT 

00300.

EMISSION POINT 00101 IS USED STRICTLY FOR 

DEP EMERGENCY SHUTDOWN, MAINTENANCE, OR 

MALFUNCTION. WHEN A BYPASS SITUATION 

OCCURS IT IS BEST PRACTICE TO KEEP THE 

FURNACE IN A CONDITION OF THERMAL STABILITY

BY MAINTAINING ITS PULL RATE. SHUTTING IT 

OFF OR EVEN RESTRICTING THE MOLTEN GLASS 

OUTPUT FOR THIS TYPE OF FURNACE AS A 

PERCEIVED MEANS OF REDUCING EMISSIONS CAN 

THERMALLY SHOCK THE FURNA CE REFRACTORY 

RESULTING IN A FAILURE OR REDUCED LIFE OF A

CAPITAL ASSET. BY REDUCING THE SURFACE 

AREA AND THICKNESS OF THE INSULATING CRUST 

OF UNMELTED BATCH SUCH ACTIONS CAN ALSO 

ACTUALLY INCREASE EMISSIONS.

Building(s): 1

Item 24.3:

 Air Pollution Control Permit Conditions

Page 15 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00003

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM1 MIXING 

CHAMBER, FORMING ZONES, CURING OVEN, 

COOLING SECTION, STRIPPING SECTION AND THE 

MIST CONTROL SYSTEM FOR THE FORMING 

BASEMENT, WHICH CONTAINS EMISSION POINTS, 

00005, 00006, 00102, 00103, 00104, 00022 

AND 00105 AND IS LOC ATED IN BUILDING 1.

Building(s): 1

Item 24.4:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00005

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM 1 ASPHALT 

APPLICATOR AND FLEXOGRAPHIC PRINTING, WHICH

CONTAINS EMISSION POINT 00013, AND IS 

LOCATED IN BUILDING 1.

Building(s): 1

Item 24.5:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00006

Emission Unit Description: 

THIS UNIT REPRESENTS FACILITY STORAGE 

TANKS INCLUDING RED DYE, ASPHALT, PROCESS 

OIL. UREA, AMMONIA, UREA DILUTION, AND 

NORTH AND SOUTH RESIN TANKS. THIS UNIT 

CONTAINS EMISSION POINTS, 00007, 00008, 

00009, 00010, 00011, 00012 00020, 00024. 

EMISSION POINT S 00007 AND 00008 ARE 

LOCATED IN BUILDING 1 AND EMISSION POINTS 

00009 THROUGH 00012, 00020 AND 00024 ARE 

LOCATED IN BUILDING 2.

Building(s): 1

Item 24.6:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00007

Emission Unit Description: 

THIS UNIT REPRESENTS THE BINDER ROOM, 

WHICH CONTAINS EMISSION POINT 00027, AND IS

LOCATED IN BUILDING 1.

 Air Pollution Control Permit Conditions

Page 16 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Building(s): 1

Item 24.7:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00008

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM1 BAGGING 

EQUIPMENT, WHICH CONTAINS EMISSION POINTS 

00030 AND 00031, AND IS LOCATED IN BUILDING

1.

Building(s): 1

Item 24.8:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00009

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM1 CONDITIONING 

AND FOREHEARTH AREA WHICH CONTAINS EMISSION

POINT 00035 AND IS LOCATED IN BUILDING 1.

Building(s): 1

Item 24.9:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00010

Emission Unit Description: 

THIS UNIT REPRESENTS MISCELLANEOUS 

FUGITIVE EMISSION SOURCES INCLUDING; 2 INK 

JET PRINTERS, WASH WATER SYSTEM, AGGREGATE 

CULLET STORAGE PILE, AND UNLOADING AND 

MIXING OF GLASS BATCH MATERIAL. THE WASH 

WATER SYSTEM IS LOCATED IN BUILDING 1, THE 

AGGREGATE CULLET STORAGE PILE IS LOCATED IN

BUILDING 4 AND, THE UNLOADING AND MIXING OF

GLASS BATCH MATERIAL IS LOCATED IN BUILDING

3.

Building(s): 1

3

4

Item 24.10:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00011

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM2 MIXED BATCH 

 Air Pollution Control Permit Conditions

Page 17 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

BIN, WHICH CONTAINES EMISSION POINT 00014, 

AND IS LOCATED IN BUILDING 1.

Building(s): 1

Item 24.11:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00012

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM 2 OXY FUEL 

MELTER, CONTAINS EMISSION POINTS 00200, 

000201 AND IS LOCATED IN BUILDING 1. 

EMISSION POOINT 00200 FEEDS INTO THE NEW, 

COMMON STACK, EMISSION POINT 

00300.

EMISSION POINT 00201 IS USED STRICTLY FOR 

DEP EMERGENCY SHUTDOWN, MAINTENANCE, OR 

MALFUNCTION. WHEN A BYPASS SITUATION 

OCCURS IT IS BEST PRACTICE TO KEEP THE 

FURNACE IN A CONDITION OF THERMAL STABILITY

BY MAINTAINING ITS PULL RATE. SHUTTING IT 

OFF OR EVEN RESTRICTING THE MOLTEN GLASS 

OUTPUT FOR THIS TYPE OF FURNACE AS A 

PERCEIVED MEANS OF REDUCING EMISSIONS CAN 

THERMALLY SHOCK THE FURNACE REFRACTORY 

RESULTING IN A FAILURE OR REDUCED LIFE OF A

CAPITAL ASSET. BY REDUCING THE SURFACE 

AREA AND THICKNESS OF THE INSULATING CRUST 

OF UNMELTED BATCH SUCH ACTIONS CAN ALSO 

ACTUALLY INCREASE EMISSIONS.

Building(s): 1

Item 24.12:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00013

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM2 MIXING 

CHAMBER, WHICH CONTAINS EMISSION POINT 

00017, AND IS LOCATED IN BUIDLING 1.

Building(s): 1

Item 24.13:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00014

 Air Pollution Control Permit Conditions

Page 18 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM2 COOLING AREA,

COMPRISED OF DM2 SMOKE STRIPPER AND DM2 

COOLING SECTION. THIS UNIT CONTAINS 

EMISSION POINT 00018 AND 00021, AND IS 

LOCATED IN BUILDING 1.

Building(s): 1

Item 24.14:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00015

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM2 ASPHALT 

APPLICATOR AND FLEXOGRAPHIC PRINTING, WHICH

CONTAINS EMISSION POINT 00019, AND IS 

LOCATED IN BUILDING 1.

Building(s): 1

Item 24.15:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00016

Emission Unit Description: 

THIS UNIT REPRESENTS THE DM2 BAGGING 

EQUIPMENT, WHICH CONTAINS EMISSION POINT 

00032, AND IS LOCATED IN BUILDING 1.

Building(s): 1

Item 24.16:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00017

Emission Unit Description: 

THIS UNIT REPRESENTS THE PENCLONE 

COLLECTORS 1, 2, 3 AND 4 WHICH CONTAINS 

EMISSION POINT 00028 AND 00029, AND IS 

LOCATED IN BUILDING 1.

Building(s): 1

Item 24.17:

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: U-00018

0Emission Unit Description: 

THIS UNIT REPRESENTS THE DM2 CONDITIONING 

AREA, WHICH CONTAINS EMISSION POINT 00036, 

AND IS LOCATED IN BUIDLING 1.

 Air Pollution Control Permit Conditions

Page 19 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Building(s): 1

Condition 26: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.5(c)(3)

Item 26.1:

The Compliance Certification activity will be performed for the Facility.

Item 26.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

To meet the requirements of this facility permit with 

respect to reporting, the permittee must:

Submit reports of any required monitoring at a minimum 

frequency of every 6 months, based on a calendar year 

reporting schedule. These reports shall be submitted to 

the Department within 30 days after the end of a reporting

period. All instances of deviations from permit 

requirements must be clearly identified in such reports. 

All required reports must be certified by the responsible 

official for this facility.

In the case of any condition contained in this permit with

a reporting requirement of "Upon request by regulatory 

agency" the permittee shall include in the semiannual 

report, a statement for each such condition that the 

monitoring or recordkeeping was performed as required or 

requested and a listing of all instances of deviations 

from these requirements.

In the case of any emission testing performed during the 

previous six month reporting period, either due to a 

request by the Department, EPA, or a regulatory 

requirement, the permittee shall include in the semiannual

report a summary of the testing results and shall indicate

whether or not the Department or EPA has approved the 

results.

All semiannual reports shall be submitted to the 

Administrator (or his or her representative) as well as 

two copies to the Department (one copy to the regional air

pollution control engineer (RAPCE) in the regional office 

 Air Pollution Control Permit Conditions

Page 20 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

and one copy to the Bureau of Compliance Monitoring and 

Enforcement (BCME) in the DEC central office). Mailing 

addresses for the above referenced persons are contained 

in the monitoring condition for 6 NYCRR Part 201-6.5(e), 

contained elsewhere in this permit.

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 25: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.5(e)

Item 25.1:

The Compliance Certification activity will be performed for the Facility.

Item 25.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Compliance certifications shall contain the following 

information:

- the identification of each term or condition of the 

permit that is the basis of the certification;

- the compliance status;

- whether compliance was continuous or intermittent;

- the method(s) used for determining the compliance status

of the facility, currently and over the reporting period 

consistent with the monitoring and related recordkeeping 

and reporting requirements of this permit;

- such other facts as the Department may require to 

determine the compliance status of the facility as 

specified in any special permit terms or conditions; 

and

- such additional requirements as may be specified 

elsewhere in this permit related to compliance 

certification.

Compliance certifications shall be submitted annually. 

Certification reports are due 30 days after the 

anniversary date of four consecutive calendar quarters. 

The first report is due 30 days after the calendar quarter

that occurs just prior ro the permit anniversary date, 

unless another quarter has been acceptable by the 

Department.

 Air Pollution Control Permit Conditions

Page 21 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

All compliance certifications shall be submitted to the 

Administrator (or his or her representative) as well as 

two copies to the Department (one copy to the regional air

pollution control engineer (RAPCE) in the regional office 

and one copy to the Bureau of Compliance Monitoring and 

Enforcement (BCME) in the DEC central office). Please 

send annual compliance certifications to Chief of the 

Stationary Source Compliance Section, the Region 2 EPA 

representative for the Administrator, at the following 

0 address:

USEPA Region 2

Air Compliance Branch

290 Broadway

New York, NY 10007-1866

The address for the RAPCE is as follows:

1150 North Westcott Road

Schenectady, NY 12306-2014

The address for the BCME is as follows:

NYSDEC 

Bureau of Compliance Monitoring

and Enforcement

50 Wolf Road 

Albany, NY 12233-3258

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 27: Permit Exclusion Provisions

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.5(g)

Item 27.1:

The issuance of this permit by the Department and the receipt thereof by the Applicant does not and shall 

not be construed as barring, diminishing, adjudicating or in any way affecting any currently pending or 

future legal, administrative or equitable rights or claims, actions, suits, causes of action or demands 

whatsoever that the Department may have against the Applicant including, but not limited to, any 

enforcement action authorized pursuant to the provisions of applicable federal law, the Environmental 

Conservation Law of the State of New York (ECL) and Chapter III of the Official Compilation of the 

Codes, Rules and Regulations of the State of New York (NYCRR), and particularly any such enforcement 

action as may be authorized pursuant to 6 NYCRR 201-1.2 and 6 NYCRR 201-6.5(g).

The issuance of this permit by the Department and the receipt thereof by the Applicant does not 

 Air Pollution Control Permit Conditions

Page 22 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

supercede, revoke or rescind an order or modification thereof on consent or determination by the 

Commissioner issued heretofore by the Department or any of the terms, conditions or requirements 

contained in such order or modification thereof unless specifically intended by this permit.

The issuance of this permit by the Department and the receipt thereof by the Applicant does not and shall 

not be construed as barring, diminishing, adjudicating or in any way affecting the right of the Department 

to bring any future action, or pursue any pending action, either administrative or judicial, to required 

remediation, contribution for costs incurred or funds expended, for any violations, past, present or future, 

known or unknown, of applicable federal law, the ECL, or the rules and regulations promulgated 

thereunder, or conditions contained in any other licenses or permits issued to the Applicant and not 

addressed in this permit.

The issuance of this permit by the Department and the receipt thereof by the Applicant does not and shall 

not be construed as barring, diminishing, adjudicating or in any way affecting the right of the Department 

to pursue any claims for natural resource damages against the Applicant.

 

Condition 28: Non Applicable requirements

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.5(g)

Item 28.1:

This section contains a summary of those requirements that have been specifically identified as being not 

applicable to this facility and/or emission units, emission points, processes and/or emission sources within 

this facility. The summary also includes a justification for classifying any such requirements as nonapplicable.

40CFR 63-KK.820

Emission Unit: U00015 Process: FG2

Reason: THIS STANDARD COVERS WID WEB FLEXOGRAPHIC

PRINTING. ALTHOUGH THE FACILITY DOES USE

FLEXOGRAPHIC PRINTING, IT DOES NOT 

QUALIFY AS WIDE WEB. IN ALL CASES THE 

PRINTING FACE IS LESS THAN 18 INCHES 

WIDE.

Condition 29: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-7.

Item 29.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

 Air Pollution Control Permit Conditions

Page 23 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 29.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On an annual basis, beginning one year after the granting

of an emissions cap, the responsible official shall 

provide a certification to the Department that the 

facility has operated all emissions units within the 

limits imposed by the emission cap. This certification 

shall include a brief summary of the emissions subject to 

the cap for that time period and a comparison to those 

threshold levels that would require compliance with an 

applicable requirement.

All required records must be maintained on site for a 

period of five years.

Monitoring Frequency: MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 30: Required emissions tests

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 30.1:

An acceptable report of measured emissions shall be submitted, as may be required by the commissioner, 

to ascertain compliance or noncompliance with any air pollution code, rule, or regulation. Failure to 

submit a report acceptable to the commissioner within the time stated shall be sufficient reason for the 

commissioner to suspend or deny an operating permit. Notification and acceptable procedures are 

specified in 6NYCRR Part 202-1.

 

Condition 31: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-2.1

Item 31.1:

The Compliance Certification activity will be performed for the Facility.

Item 31.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Emission statements shall be submitted on or before April

 Air Pollution Control Permit Conditions

Page 24 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

15th each year for emissions of the previous calendar 

year.

Monitoring Frequency: ANNUALLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by April 15th for previous calendar year

Condition 32: Recordkeeping requirements

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-2.5

Item 32.1:

(a) The following records shall be maintained for at least five years:

(1) a copy of each emission statement submitted to the department; and

(2) records indicating how the information submitted in the emission statement was 

determined, including any calculations, data, measurements, and estimates used.

(b) These records shall be made available at the facility to the representatives of the department 

upon request during normal business hours.

 

Condition 33: Visible emissions limited.

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 211.3

Item 33.1:

Except as permitted by a specific part of this Subchapter and for open fires for which a restricted burning 

permit has been issued, no person shall cause or allow any air contamination source to emit any material 

having an opacity equal to or greater than 20 percent (six minute average) except for one continuous sixminute period per hour of not more than 57 percent opacity. 

Condition 34: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.4(a)

Item 34.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 34.2:

Compliance Certification shall include the following monitoring:

 Air Pollution Control Permit Conditions

Page 25 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Except as required under 201.8 of this Title and as 

approved in the facility's VOC BACT Evaluation Report 

dated August, 2000, no person shall cause or allow 

emissions that exceed the applicable permissible emission 

rate as determined from Table 2, Table 3, or Table 4 of 

this Part for the environmental rating issued by the 

commissioner.

Monitoring Frequency: SEMI-ANNUALLY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 35: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.4(c)

Item 35.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 35.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

In instances where determination or permissible emission 

rate using process weight is not applicable (see Table 5) 

and for environmental rating of B or C, no person will 

cause or allow emissions of solid particulates that exceed

0.050 grains of particulate per cubic foot of exhaust gas,

expressed at standard conditions on a dry gas basis, 

except as provided in section 201.6 of this Title. For 

the DM-1 line, this limit is superceeded by by the 40 CFR 

52.21 particulate lb/hr cap for emission unit U-00003.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 36: Compliance Certification

 Air Pollution Control Permit Conditions

Page 26 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.6(a)

Item 36.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 36.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

No person will cause or allow emissions having an average

opacity during any six minutes of 20 percent or greater 

from any process emission source, except only the emission

of uncombined water. Any exceedances shall be reported in

accordance with Part 201-1.4.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

0 Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 37: Open Fires Prohibited at Industrial and Commercial Sites

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 215.

Item 37.1:

No person shall burn, cause, suffer, allow or permit the burning in an open fire of garbage, rubbish for 

salvage, or rubbish generated by industrial or commercial activities.

 

Condition 38: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 38.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

 Air Pollution Control Permit Conditions

Page 27 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 38.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is 

completed,a QIP shall be implemented consistent with the 

CAM provisions of 40 CFR 64, Subpart D when the monitored 

ESP parameter is outside the limit(s) established during 

the performance test for more than 5 percent of the total 

operating time in a 6-month block reporting period.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 39: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 39.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 39.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a QIP shall be implemented consistent with the CAM 

provisions of 40 CFR 64, Subpart D when the glass pull 

rate exceeds by more than 20 percent the average glass 

pull rate established during the performance test for more

than 5 percent of the total operating time in a 6-month 

block reporting period.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

 Air Pollution Control Permit Conditions

Page 28 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 40: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 40.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 40.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

corrective action shall be initiated within 1 hour when 

any 3-hour block average of the monitored ESP parameter is

outside the limit(s) established during the performance 

test Corrective actions shall be completed in a timely 

manner according to the procedures in the operations, 

maintenance, and monitoring plan.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 41: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 41.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 41.2:

Compliance Certification shall include the following monitoring:

 Air Pollution Control Permit Conditions

Page 29 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

each glass melting furnace shall be operated such that the

glass pull rate does not exceed, by more than 20 percent, 

the average glass pull rate established during the 

performance test for more than 10 percent of the total 

operating time in a 6-month block reporting period.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 42: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 42.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 42.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be completed by 63.7 and 63.1384 is completed,

corrective action shall be initiated within 1 hour when 

the average glass pull rate of any 4-hour block period 

(for glass melting furnaces equipped with continuous glass

pull rate monitors), or daily glass pull rate (for glass 

melting furnaces not so equipped), exceeds the average 

glass pull rate established during the performance test by

greater than 20 percent. Corrective actions shall be 

completed in a timely manner according to the procedures 

in the operations, maintenance, and monitoring plan.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

 Air Pollution Control Permit Conditions

Page 30 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 43: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 43.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 43.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

the ESP shall be operated such that the monitored ESP 

parameter is not outside the limit(s) established during 

the performance test for more than 10 percent of the total

operating time in a 6-month block reporting period.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 44: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 44.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 44.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

 Air Pollution Control Permit Conditions

Page 31 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

required to be conducted by 63.7 and 63.1384 is completed,

existing glass melting furnaces equipped with continuous 

pull rate monitors must monitor and record the glass pull 

rate on an hourly basis. If not so equipped, the glass 

pull rate must be monitored and recorded once per day.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 45: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 45.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 45.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a written operations and monitoring plan shall be prepared

and submitted to the Administrator for review and approval

as part of the application for a part 70 permit. The plan

must include the information in Part 63.1383 (a) (1) 

through (3).

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 46: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 46.1:

The Compliance Certification activity will be performed for the Facility.

 Air Pollution Control Permit Conditions

Page 32 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 46.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a written operations and monitoring plan shall be prepared

and submitted to the Administrator for review and approval

as part of the application for a part 70 permit. The plan

must include the information in Part 63.1383 (a) (1) 

through (3).

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 47: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 47.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 47.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

the product LOI and product density of each bonded wool 

fiberglass product manufactured shall be monitored and 

recorded at least once every 8 hours.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

 Air Pollution Control Permit Conditions

Page 33 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 48: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 48.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 48.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

where an ESP is used to control PM emissions from a 

glass-melting furnace, the ESP shall be monitored 

according to the procedures in the operations, 

maintenance, and monitoring plan. The OMM plan for the 

ESP must contain the information in Part 63.1383(c)(2)(i) 

through (iv)

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 49: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1384, Subpart NNN

Item 49.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 49.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

 Air Pollution Control Permit Conditions

Page 34 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a performance test to demonstrate compliance with the 

limits in Part 63.1382 shall be conducted for each glass 

melting furnace in accordance with the procedures in Part 

63.1384(a)(1) through (13), as applicable.

Monitoring Frequency: SINGLE OCCURRENCE

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 50: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1384, Subpart NNN

Item 50.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 50.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a performance test to demonstrate compliance with the 

limits in Part 63.1382 shall be conducted for each rotary 

spin manufacturing line in accordance with the procedures 

in Part 63.1384(a)(1) through (13), as applicable.

Monitoring Frequency: SINGLE OCCURRENCE

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 51: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1386, Subpart NNN

Item 51.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 0NY075-00-0

 Air Pollution Control Permit Conditions

Page 35 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Name: PARTICULATES

Item 51.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

the permittee shall comply with all of the notification, 

recordkeeping, and reporting requirements of Part 

63.1386.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 52: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1386, Subpart NNN

Item 52.1:

The Compliance Certification activity will be performed for the Facility.

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 52.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

the permittee shall comply with all of the notification, 

recordkeeping, and reporting requirements of Part 

63.1386.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 53: Recycling and Emissions Reduction

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 82, Subpart F

 Air Pollution Control Permit Conditions

Page 36 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 53.1:

The permittee shall comply with the standards for recycling and emissions reduction pursuant to 40 CFR 

Part 82, Subpart F, except as provided for MVAC's in Subpart B:

a. Persons opening appliances for maintenance, service, repair, or disposal must comply with the 

required practices pursuant to 40 CFR Part 82.156.

b. Equipment used during the maintenance, service, repair, or disposal of appliances must comply with 

the standards for recycling and recovery equipment pursuant to 40 CFR Part 82.158.

c. Persons performing maintenance, service, repair, or disposal of appliances must be certified by an 

approved technician certification program pursuant to 40 CFR Part 82.161.

d. Persons disposing of small appliances, MVAC's, and MVAC-like appliances must comply with 

recordkeeping requirements pursuant to 40 CFR Part 82.166. ("MVAC-like appliance as defined at 40 

CFR Part 82.152)

e. Persons owning commercial or industrial process refrigeration equipment must comply with the leak 

repair requirements pursuant to 40 CFR Part 82.156.

f. Owners/operators of appliances normally containing 50 or more pounds of refrigerant must keep 

records of refrigerant purchased and added to such appliances pursuant to 40 CFR Part 82.166.

 

** ** Emission Unit Level  

Condition 54: Emission Point Definition By Emission Unit

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 54.1:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00001

Emission Point: 00002

Height (ft.): 94 Diameter (in.): 7

Item 54.2:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00002

Emission Point: 00101

Height (ft.): 10 Diameter (in.): 34

 Air Pollution Control Permit Conditions

Page 37 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Point: 00300

Height (ft.): 160 Diameter (in.): 58

NYTMN (km.): 4715.224 NYTME (km.): 594.033 Building: 1

Item 54.3:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00003

Emission Point: 00005

Height (ft.): 75 Length (in.): 192 Width (in.): 36

Emission Point: 00006

Height (ft.): 60 Diameter (in.): 42

Emission Point: 00022

Height (ft.): 45 Diameter (in.): 14

Emission Point: 00102

Height (ft.): 105 Diameter (in.): 55

Emission Point: 00103

Height (ft.): 105 Diameter (in.): 55

Emission Point: 00104

Height (ft.): 45 Diameter (in.): 14

Emission Point: 00105

Height (ft.): 80 Diameter (in.): 32

Building: 1

Item 54.4:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00005

Emission Point: 00013

Height (ft.): 40 Diameter (in.): 18

Item 54.5:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00006

Emission Point: 00007

Height (ft.): 30 Diameter (in.): 5

Emission Point: 00008

 Air Pollution Control Permit Conditions

Page 38 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Height (ft.): 30 Diameter (in.): 5

Emission Point: 00009

Height (ft.): 4 Diameter (in.): 7

Emission Point: 00010

Height (ft.): 23 Diameter (in.): 5

Emission Point: 00011

Height (ft.): 22 Diameter (in.): 5

Emission Point: 00012

Height (ft.): 22 Diameter (in.): 5

Emission Point: 00020

Height (ft.): 22 Diameter (in.): 5

Emission Point: 00024

Height (ft.): 16 Diameter (in.): 8

Item 54.6:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00007

Emission Point: 00027

Height (ft.): 34 Length (in.): 54 Width (in.): 54

Item 54.7:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00008

Emission Point: 00030

Height (ft.): 35 Length (in.): 96 Width (in.): 48

Emission Point: 00031

Height (ft.): 35 Length (in.): 96 Width (in.): 48

Item 54.8:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00009

Emission Point: 00035

Height (ft.): 68 Length (in.): 240 Width (in.): 912

Item 54.9:

 Air Pollution Control Permit Conditions

Page 39 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00011

Emission Point: 00014

Height (ft.): 94 Diameter (in.): 10

Item 54.10:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00012

Emission Point: 00201

Height (ft.): 10 Diameter (in.): 34

Building: 1

Item 54.11:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00013

Emission Point: 00017

Height (ft.): 75 Length (in.): 216 Width (in.): 36

Item 54.12:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00014

Emission Point: 00018

Height (ft.): 50 Diameter (in.): 62

Emission Point: 00021

Height (ft.): 44 Diameter (in.): 14

Item 54.13:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00015

Emission Point: 00019

Height (ft.): 40 Diameter (in.): 18

Item 54.14:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00016

 Air Pollution Control Permit Conditions

Page 40 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Point: 00032

Height (ft.): 35 Length (in.): 90 Width (in.): 48

Item 54.15:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00017

Emission Point: 00028

Height (ft.): 55 Length (in.): 30 Width (in.): 60

Emission Point: 00029

Height (ft.): 55 Length (in.): 30 Width (in.): 60

Item 54.16:

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: U-00018

Emission Point: 00036

Height (ft.): 68 Length (in.): 240 Width (in.): 360

Condition 55: Process Definition By Emission Unit

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.

Item 55.1:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00001

Process: MB1 Source Classification Code: 3-05-012-21

Process Description: 

PROCESS PROVIDES FOR SURGE STORAGE OF 

MIXED (SAND & MINERAL) BATCH AT THE 

FURNACE. THE MIXED BATCH IS PNEUMATICALLY 

CONVEYED FROM A SEPARATE BLENDING OPERATION

TO THIS BATCH BIN.

Emission Source/Control: DM1MB - Process

Item 55.2:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00002

Process: OX1 Source Classification Code: 3-05-012-02

Process Description: 

CONVERSION OF SAND AND MINERAL BATCH TO 

 Air Pollution Control Permit Conditions

Page 41 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

GLASS BY THERMAL HEATING THROUGH OXY FUEL 

FIRED MELTER. THIS PROCESS IS HANDLED BY 

EMISSION POINT 00300 IN NORMAL OPERATING 

MODE AND 00101 DURING DEP EMERGENCY 

SHUTDOWN, MAINTENANCE OR MALFUNCTION.

Emission Source/Control: DM1EP - Control

Control Type: ELECTROSTATIC PRECIPITATOR

Emission Source/Control: DM1OM - Process

Item 55.3:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00003

Process: BP1 Source Classification Code: 3-05-012-06

Process Description: 

THIS PROCESS REPRESENTS THE OPERATION OF 

DM1 COOLING SECTION BY ITSELF WHILE DM 1 

SMOKE STRIPPER IS OUT OF SERVICE DUE TO 

SCHEDULED MAINTENANCE EVENTS. SECTION 

201-1.4 APPLIES DURING SCHEDULED 

MAINTENANCE WHICH IS PERFORMED UNDER 200.7

Emission Source/Control: DM1DM - Control

Control Type: MIST ELIMINATOR

Emission Source/Control: DM1EF - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM1F1 - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM1F2 - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM1S1 - Control

Control Type: WET SCRUBBER

Emission Source/Control: DM1S2 - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZEP1 - Control

Control Type: ELECTROSTATIC PRECIPITATOR

Emission Source/Control: FZEP2 - Control

Control Type: ELECTROSTATIC PRECIPITATOR

 Air Pollution Control Permit Conditions

Page 42 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Source/Control: DM1CA - Process

Emission Source/Control: DM1SS - Process

Item 55.4:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00003

Process: CO1 Source Classification Code: 3-05-012-05

Process Description: 

THIS PROCESS INVOLVES THE OEPRATION OF A 

CURING OVEN WHICH CURES THE FIBER PACK 

PRIOR TO FABRICATION.

Emission Source/Control: DM1AB - Control

Control Type: DIRECT FLAME AFTERBURNER WITH HEAT 

 EXCHANGER

Emission Source/Control: DM1CO - Process

Item 55.5:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00003

Process: CS1 Source Classification Code: 3-05-012-06

Process Description: 

THIS PROCESS INVOLVES THE COOLING OF THE 

PACK PRIOR TO PACKAGING SINCE IT IS STILL 

TOO HOT TO BE PACKAGED. TO REMEDY THIS 

SITUATION, AIR IS PASSED THROUGH THE PACK. 

THIS PROCESS CONTAINS EMISSION POINT 

00006.

Emission Source/Control: DM1DM - Control

Control Type: MIST ELIMINATOR

Emission Source/Control: DM1EF - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM1CA - Process

Item 55.6:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00003

Process: FZ1 Source Classification Code: 3-05-012-04

Process Description: 

FORMING ZONES, FZ001, FZ002, FZ005, AND 

 Air Pollution Control Permit Conditions

Page 43 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

FZ006 DRAW PACK FORMING AIR FROM BENEATH 

THE PACK FORMING CONVEYOR. THIS PROCESS IS

HANDLED BY EMISSION POINT 00005.

Emission Source/Control: DM1PH - Control

Control Type: MIST ELIMINATOR

Emission Source/Control: FZ1SS - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZ2SS - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZ5SS - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZ6SS - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZ001 - Process

Emission Source/Control: FZ002 - Process

Emission Source/Control: FZ005 - Process

Emission Source/Control: FZ006 - Process

Item 55.7:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00003

Process: FZ2 Source Classification Code: 3-05-012-04

Process Description: 

Forming zones FZ003 and FZ004 draw pack forming air from 

beneath the pack forming conveyor. This process is 

handeled by emission points 00102 and 00103.

Emission Source/Control: FZ3SS - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZ4SS - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZEP1 - Control

Control Type: ELECTROSTATIC PRECIPITATOR

Emission Source/Control: FZEP2 - Control

Control Type: ELECTROSTATIC PRECIPITATOR

 Air Pollution Control Permit Conditions

Page 44 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Source/Control: FZ003 - Process

Emission Source/Control: FZ004 - Process

Item 55.8:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00003

Process: ME1 Source Classification Code: 3-05-012-04

Process Description: 

This process handles the ventilation for the basement 

portion of the forming zones.

Emission Source/Control: DM1ME - Control

Control Type: MIST ELIMINATOR

Emission Source/Control: DM1BH - Process

Item 55.9:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00003

Process: SS1 Source Classification Code: 3-05-012-06

Process Description: 

THIS PROCESS DRAWS AIR THROUGH THE PACK TO

STRIP OUT THE SMOKE AND POLLUTANT GASES. 

THIS PROCESS IS SERVED BY EPS 00102 AND 

00103 DURING NORMAL OPERATION & 00104 AND 

00022 DURING WEP DOWNTIME. OPERATION OF 

DM1SS DOES NOT REQUIRE THE SIMULTANEOUS USE

OF CONTROLS.

Emission Source/Control: DM1F1 - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM1F2 - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM1S1 - Control

Control Type: WET SCRUBBER

Emission Source/Control: DM1S2 - Control

Control Type: WET SCRUBBER

Emission Source/Control: FZEP1 - Control

Control Type: ELECTROSTATIC PRECIPITATOR

 Air Pollution Control Permit Conditions

Page 45 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Source/Control: FZEP2 - Control

Control Type: ELECTROSTATIC PRECIPITATOR

Emission Source/Control: DM1SS - Process

Item 55.10:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00005

Process: AA1 Source Classification Code: 4-05-005-99

Process Description: 

PROCESS APPLIES A THIN COAT OF PETROLEUM 

BASED ASPHALT TO PAPER FOR THE BACKING ON 

FIBERGLASS INSULATION.

Emission Source/Control: DM1AA - Process

Item 55.11:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00005

Process: FG1 Source Classification Code: 4-05-005-99

Process Description: 

THIS PROCESS USES INK TO PRINT INFORMATION

ON THE FIBERGLASS BACKING.

Emission Source/Control: DM1FG - Process

Item 55.12:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00006

Process: 212 Source Classification Code: 4-07-999-98

Process Description: 

STORAGE TANKS INCLUDING RED DYE, ASPHALT, 

PROCESS OIL, UREA, AMMONIA, UREA DILUTION, 

AND NORTH AND SOUTH RESIN TANKS.

Emission Source/Control: AMMST - Process

Emission Source/Control: ASPST - Process

Emission Source/Control: NORST - Process

Emission Source/Control: PROST - Process

Emission Source/Control: REDST - Process

 Air Pollution Control Permit Conditions

Page 46 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Source/Control: SORST - Process

Emission Source/Control: URDST - Process

Emission Source/Control: UREST - Process

Item 55.13:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00006

Process: 229 Source Classification Code: 4-07-999-98

Process Description: 

STORAGE TANKS INCLUDING RED DYE, ASPHALT, 

PROCESS OIL, UREA, AMMONIA, UREA DILUTION, 

AND NORTH AND SOUTH RESIN TANKS.

Emission Source/Control: AMMST - Process

Emission Source/Control: ASPST - Process

Emission Source/Control: NORST - Process

Emission Source/Control: PROST - Process

Emission Source/Control: REDST - Process

Emission Source/Control: SORST - Process

Emission Source/Control: URDST - Process

Emission Source/Control: UREST - Process

Item 55.14:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00007

Process: BDR Source Classification Code: 4-07-999-98

Process Description: 

BINDER ROOM CONTAINS VARIOUS PROCESS MIX 

TANKS USED IN THE PRODUCTION OF BINDER. 

THE BINDER ROOM IS EXHAUSTED THROUGH A 

CEILING FAN.

Emission Source/Control: BINDR - Process

Item 55.15:

This permit authorizes the following regulated processes for the cited Emission Unit:

 Air Pollution Control Permit Conditions

Page 47 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00008

Process: BC1 Source Classification Code: 3-05-012-99

Process Description: 

EIGHT COLLECTION UNITS ASSOCIATED WITH THE

FIBERGLASS INSULATION BAGGING EQUIPMENT.

Emission Source/Control: DM12C - Process

Emission Source/Control: DM16C - Process

0Item 55.16:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00009

Process: CA1 Source Classification Code: 3-05-012-02

Process Description: 

THE CONDITIONING AREA INCLUDES THE 

CONDITIONING SECT AND FORHEARTH OF THE HOT 

END, THE AREAS SURROUNDING THE FURNACE & 

THE BATCH CHARGER SYSTEM. EMISSIONS FROM 

THESE 3 ACTIVITIES ORIGINATE INSIDE THE 

BUILDING AND EVENTUALLY EXIT THE BUILDING 

THROUGH LOUV ERS.

Emission Source/Control: DM1CN - Process

Item 55.17:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00010

Process: FES Source Classification Code: 3-05-012-99

Process Description: 

FUGITIVE EMISSION SOURCES INCLUDING: WASH 

WATER SYSTEM, AGGREGATE CULLET STORAGE 

PILE, INKJET PRINTING, AND UNLOADING AND 

MIXING OF GLASS BATCH MATERIAL

Emission Source/Control: AGCSP - Process

Emission Source/Control: DM1IJ - Process

Emission Source/Control: UGLBM - Process

Emission Source/Control: WWSYS - Process

Item 55.18:

This permit authorizes the following regulated processes for the cited Emission Unit:

 Air Pollution Control Permit Conditions

Page 48 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00011

Process: MB2 Source Classification Code: 3-05-012-21

Process Description: 

DM2 MIXED BATCH BIN. PROCESS PROVIDES FOR

SURGE STORAGE OF MIXED (SAND AND MINERAL) 

BATCH AT THE FURNACE. THE MIXED BATCH IS 

PNEUMATICALLY CONVEYED FROM A SEPARATE 

BLENDING OPERATION TO THIS BATCH BIN.

Emission Source/Control: DM2FF - Control

Control Type: FABRIC FILTER

Emission Source/Control: DM2MB - Process

Item 55.19:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00012

Process: OX2 Source Classification Code: 3-05-012-02

Process Description: 

CONVERSION OF SAND AND MINERAL BATCH TO 

GLASS BY THERMAL HEATING THROUGH OXY FUEL 

FIRED MELTER. THIS PROCESS IS HANDLED BY 

EMISSION POINT 00300 DURING NORMAL 

OPERATING MODE AND 00201 DURING DEP 

EMERGENCY SHUT DOWN, MAINTENANCE OR 

MALFUNCTION.

Emission Source/Control: DM2EP - Control

Control Type: ELECTROSTATIC PRECIPITATOR

Emission Source/Control: DM2OM - Process

Item 55.20:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00013

Process: FC2 Source Classification Code: 3-05-012-04

Process Description: 

DM2 MIXING CHAMBER. MIXING CHAMBER MIXES 

2 AIR STREAMS. FIRST, IS SATURATED AIR 

FROM THE FIBER FORMING PROCESS THAT GOES 

THROUGH A DROPOUT BOX AND MOISTURE 

ELIMINATOR. SECOND, IS EXHAUST FROM THE 

CURE OVEN AFTERBURNER. THE OVEN CURES THE 

FIBER PACK PR IOR TO FABRICATION.

Emission Source/Control: DM2AB - Control

 Air Pollution Control Permit Conditions

Page 49 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Control Type: DIRECT FLAME AFTERBURNER

Emission Source/Control: DM2DB - Control

Control Type: GAS SCRUBBER (GENERAL, NOT CLASSIFIED)

Emission Source/Control: DM2ME - Control

Control Type: MIST ELIMINATOR

Emission Source/Control: DM2CO - Process

Emission Source/Control: DM2FA - Process

Item 55.21:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00014

Process: CS2 Source Classification Code: 3-05-012-06

Process Description: 

DM2 COOLING AREA. THIS PROCESS REPRESENTS

THE OPERATION OF DM2 COOLING SECTION BY 

ITSELF WHILE DM2 SMOKE STRIPPER IS OUT OF 

SERVICE DUE TO SCHEDULED MAINTENANCE 

EVENTS. SECTION 201.14 APLIES DURING THIS 

SCHEDULED MAINTENANCE WHICH IS PERFORMED 

UNDER SEC TION 200.7.

Emission Source/Control: DM2AF - Control

Control Type: MAT OR PANEL FILTER

Emission Source/Control: DM2AS - Control

Control Type: WET SCRUBBER

Emission Source/Control: DM2CS - Control Control Type: WET SCRUBBER

Emission Source/Control: DM2DM - Control

Control Type: MIST ELIMINATOR

Emission Source/Control: DM2EF - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM2WS - Control

Control Type: SINGLE CYCLONE

Emission Source/Control: DM2CA - Process

Item 55.22:

This permit authorizes the following regulated processes for the cited Emission Unit:

 Air Pollution Control Permit Conditions

Page 50 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00014

Process: SC2 Source Classification Code: 3-05-012-06

Process Description: 

DM2 COOLING AREA. THIS PROCESS REMOVES 

SMOKE FROM THE CURED FIBERGLASS AND DRAWS 

COOLING AIR THROUGH THE GLASS PACK.

Emission Source/Control: DM2AF - Control

Control Type: MAT OR PANEL FILTER

Emission Source/Control: DM2AS - Control

Control Type: WET SCRUBBER

Emission Source/Control: DM2CS - Control

Control Type: WET SCRUBBER

Emission Source/Control: DM2DM - Control

Control Type: MIST ELIMINATOR

Emission Source/Control: DM2EF - Control

Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

Emission Source/Control: DM2WS - Control

Control Type: SINGLE CYCLONE

Emission Source/Control: DM2CA - Process

Item 55.23:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00015

Process: AA2 Source Classification Code: 4-05-005-99

Process Description: 

DM2 ASPHALT APPLICATOR. PROCESS APPLIES A

THIN COAT OF PETROLEUM BASED ASPHALT TO 

PAPER FOR THE BACKING OF FIBERGLASS 

INSULATION.

Emission Source/Control: DM2AA - Process

Item 55.24:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00015

Process: FG2 Source Classification Code: 4-05-005-99

Process Description: 

DM2 FLEXOGRAPHIC PRINTING. THIS PROCESS 

USES INK TO PRINT INFORMATION ON THE 

 Air Pollution Control Permit Conditions

Page 51 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

FIBERGLASS BACKING.

Emission Source/Control: DM2FG - Process

Item 55.25:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00016

Process: BC2 Source Classification Code: 3-05-012-99

Process Description: 

DM2 BAGGING EQUIPMENT. EIGHT DUST 

COLLECTION UNITS ASSOCIATED WITH THE 

FIBERGLASS BAGGING EQUIPMENT.

Emission Source/Control: DM28C - Process

Item 55.26:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00017

Process: PC1 Source Classification Code: 3-05-012-99

Process Description: 

THE PENCLONE UNITS ARE USED TO COLLECT 

PARTICULATE MATTER RESULTING FROM 

FIBERGLASS CUTTING, TRIMMING AND REPACK 

OPERATION.

Emission Source/Control: PC003 - Process

Emission Source/Control: PC124 - Process

Item 55.27:

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: U-00018

Process: CA2 Source Classification Code: 3-05-012-02

Process Description: conditioning

Emission Source/Control: DM2CN - Process

Condition 56: Process Permissible Emissions

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 231-2.2

Item 56.1:

The sum of emissions from the regulated process cited shall not exceed the following Potential

to Emit (PTE) rates for each regulated contaminant:

 Air Pollution Control Permit Conditions

Page 52 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00013 Process: FC2

CAS No: 0NY998-00-0

Name: VOC

PTE(s): 12.994 pounds per hour

113,828 pounds per year

Emission Unit: U-00014 Process: CS2

CAS No: 0NY998-00-0

Name: VOC

PTE(s): 1.929 pounds per hour

s20 16,898 pounds per year

Emission Unit: U-00014 Process: SC2

CAS No: 0NY998-00-0

Name: VOC

PTE(s): 1.929 pounds per hour

16,898 pounds per year

Condition 57: Process Permissible Emissions

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 57.1:

The sum of emissions from the regulated process cited shall not exceed the following Potential

to Emit (PTE) rates for each regulated contaminant:

Emission Unit: U-00013 Process: FC2

CAS No: 000630-08-0

Name: CARBON MONOXIDE

PTE(s): 44.53 pounds per hour

390,080 pounds per year

Emission Unit: U-00011 Process: MB2

CAS No: 0NY075-00-0

Name: PARTICULATES

PTE(s): 0.05 grains per dscf

0.209 pounds per hour

498 pounds per year

 Air Pollution Control Permit Conditions

Page 53 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00013 Process: FC2

CAS No: 0NY075-00-0

Name: PARTICULATES

PTE(s): 0.05 grains per dscf

72.857 pounds per hour

638,228 pounds per year

Emission Unit: U-00014 Process: CS2

CAS No: 0NY075-00-0

Name: PARTICULATES

PTE(s): 0.05 grains per dscf

12.9 pounds per hour

113,004 pounds per year

Emission Unit: U-00014 Process: SC2

CAS No: 0NY075-00-0

Name: PARTICULATES

PTE(s): 0.05 grains per dscf

12.9 pounds per hour

113,004 pounds per year

Emission Unit: U-00016 Process: BC2

CAS No: 0NY075-00-0

Name: PARTICULATES

PTE(s): 0.05 grains per dscf

27.77 pounds per hour

243,266 pounds per year

Emission Unit: U-00018 Process: CA2

CAS No: 0NY075-00-0

Name: PARTICULATES

PTE(s): 0.05 grains per dscf

128.57 pounds per hour

1,126,274 pounds per year

Emission Unit: U-00013 Process: FC2

CAS No: 0NY998-00-0

Name: VOC

PTE(s): 12.994 pounds per hour

113,828 pounds per year

Emission Unit: U-00014 Process: CS2

 Air Pollution Control Permit Conditions

Page 54 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

CAS No: 0NY998-00-0

Name: VOC

PTE(s): 1.929 pounds per hour

16,898 pounds per year

Emission Unit: U-00014 Process: SC2

CAS No: 0NY998-00-0

Name: VOC

PTE(s): 1.929 pounds per hour

16,898 pounds per year

Condition 58: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 58.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00001

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 58.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

For the project that involved this emission unit, future 

potential minus prior actual emissions capped to less than

the 15 ton/yr significance threshold for PM-10 to avoid 

PSD requirements. Cap is at 0.024 lb/hr; annual 

emissions also capped to the product of this limit and 

8760 hours.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 59: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

 Air Pollution Control Permit Conditions

Page 55 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 59.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 59.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Niter (Na2NO3) content of mixed batch limited. All 

values and ranges shown for all parameters shall be 

adjusted and/or verified with actual readings that shall 

be recorded during the compliance sampling.

Parameter Monitored: NITRATE

Upper Limit of Monitoring: 0.1 percent by weight

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 60: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 60.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 007440-47-3

Name: CHROMIUM

Item 60.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Air Pollution Control Permit Conditions

Page 56 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

A stack test to verify values used in this project's Air 

Guide-1 analysis shall be done within 180 days of start 

up.

Reference Test Method: CARB Method 425

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 61: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.10(c)(3)

Item 61.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 61.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Oxy-fuel combustion is proposed as RACT consistent with 

the NOx RACT evaluation report dated May, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 62: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 231-2.2

Item 62.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY998-00-0

 Air Pollution Control Permit Conditions

Page 57 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Name: VOC

Item 62.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

Fot the project that involved this emissions unit, 

maximum Annual Potential (MAP) minus prior actual annual 

emissions capped to less than the 40 ton/yr Significant 

Source Project Threshold (SSPT) to avoid 231-2 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, U00005, U00007, 

U00010, and U00012 for VOC, capped at 54.776 ton/yr. 

Emissions are capped by limiting glass pulled at the DM-1 

line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 63: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 231-2.2

Item 63.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 63.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

 Air Pollution Control Permit Conditions

Page 58 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Description: 

For the project that involved this emissions unit, 

maximum Annual Potential (MAP) minus prior actual annual 

emissions capped to less than the 40 ton/yr Significant 

Source Project Threshold (SSPT) to avoid 231-2 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, and U00012 for 

NOx, capped at 220.157 ton/yr. Emissions are capped by 

limiting glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 64: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 64.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 64.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 40 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, U00005, U00007, 

U00010, and U00012 for VOC, capped at 54.776 ton/yr. 

Emissions are capped by limiting glass pulled at the DM-1 

 Air Pollution Control Permit Conditions

Page 59 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 65: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 65.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 007439-92-1

Name: LEAD

Item 65.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 0.6 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00009, and U00012 for 

lead, capped at 0.0058 ton/yr. Emissions are capped by 

limiting glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

 Air Pollution Control Permit Conditions

Page 60 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 66: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 66.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 000630-08-0

Name: CARBON MONOXIDE

Item 66.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 100 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, and U00012 for 

CO, capped at 105.177 ton/yr. Emissions are capped by 

limiting glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 67: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 67.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

 Air Pollution Control Permit Conditions

Page 61 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 67.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 15 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emissions units U00001, U00002, U00003, U00005, 

U00008, U00009, U00010, U00012, and U00017 for PM-10, 

capped at 179.81 ton/yr. Emissions are capped by limiting

glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 68: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 68.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 68.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

 Air Pollution Control Permit Conditions

Page 62 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 25 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00001, U00002, U00003, U00005, 

U00008, U00009, U00010, U00012, and U00017 for 

particulate, capped at 179.81 ton/yr. Emissions are 

capped by limiting glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 69: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 69.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 69.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this n0 emissions unit, future

potential minus prior actual emissions capped to less than

the 40 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, and U00012 for 

 Air Pollution Control Permit Conditions

Page 63 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

NOx, capped at 220.157 ton/yr. Emissions are capped by 

limiting glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 70: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 70.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 007446-09-5

Name: SULFUR DIOXIDE

Item 70.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 40 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, U00009, and U00012

for SO2 , capped at 68.188 ton/yr. Emissions are capped 

by limiting glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

 Air Pollution Control Permit Conditions

Page 64 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 71: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 71.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 007664-39-3

Name: HYDROGEN FLUORIDE

Item 71.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual fluoride emissions capped to 

less than the 3 ton/yr significance threshold to avoid PSD

requirements. The sum of future potential hydrogen 

fluoride emissions from the emissions units specified in 

this permit, this includes emission units U00002, U00009, 

and U00012 for HF, capped at 0.179 ton/yr. Emissions are 

capped by limiting glass pulled at the DM-1 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 72: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 72.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

 Air Pollution Control Permit Conditions

Page 65 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 72.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

Fot the project that involved this emissions unit, 

emissions capped to less than the 15 ton/yr significance 

threshold for PM-10 to avoid PSD requirements. Annual 

emissions also capped to the product of this limit and 

8760 hours. A stack test to verify compliance with this 

limit shall be done within 180 days of start up. The 

stack test will include three runs each at at least two 

different thruput levels.

Upper Limit of Monitoring: 3.542 pounds per hour

Reference Test Method: 40CFR51, Appendix M

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 73: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 73.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 73.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

For the project that involved this emissions unit, 

 Air Pollution Control Permit Conditions

Page 66 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

emissions capped to less than the 25 ton/yr significance 

threshold for particulate to avoid PSD requirements. 

Annual emissions also capped to the product of this limit

and 8760 hours. A stack test to verify compliance with 

this limit shall be done within 180 days of start up. The

stack test will include three runs each at at least two 

different thruput levels (155-165 ton/day for the "high" 

pull rate range and 140-150 ton/day for the "low" pull 

rate range).

Upper Limit of Monitoring: 3.542 pounds per hour

Reference Test Method: 40CFR60 Appendix A

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 74: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(a)(1), Subpart NNN

Item 74.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 74.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

On or after the date the initial performance test is 

completed or required to be completed in accordance with 

40 CFR 63.7 (December 11, 2002), whichever date is 

earlier, the permittee shall not discharge or cause to be 

discharged into the atmosphere in excess of 0.5 lb of 

particulate matter per ton of glass pulled.

The permittee must conduct an initial performance test in 

accordance with 40 CFR 63.1384 and 40 CFR 63, Subpart A, 

as appropriate. Test methods and procedures of 40 CFR 

63.1385 shall be used, as appropriate. The permittee 

shall report the results of the test as part of the 

 Air Pollution Control Permit Conditions

Page 67 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

notification of compliance status in accordance with 40 

CFR 63, Subpart A.

Upper Limit of Monitoring: .5 pounds per ton

Reference Test Method: EPA Meth. 5

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 75: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63, Subpart NNN

Item 75.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Process: OX1 Emission Source: DM1EP

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 75.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitator 3rd field secondary amperage limited. The 

upper limit is determined by an electronic limit in the 

unit's control/alarm system. All values and ranges shown,

for all parameters shall be adjusted and/or verified with 

actual readings that shall be recorded during compliance 

sampling.

Parameter Monitored: CURRENT/CURRENT DRAW

Lower Limit of Monitoring: 100 milliamps

Upper Limit of Monitoring: 400 milliamps

Monitoring Frequency: PER SHIFT

Averaging Method: 24-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 76: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

 Air Pollution Control Permit Conditions

Page 68 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Applicable Federal Requirement: 40CFR 63, Subpart NNN

Item 76.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00002

Process: OX1 Emission Source: DM1EP

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 76.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitator 3rd field secondary voltage limited. The 

upper limit is determined by an electronic limit in the 

unit's control/alarm system. All values and ranges shown,

for all parameters shall be adjusted and/or verified with 

actual readings that shall be recorded during compliance 

sampling.

Parameter Monitored: VOLTAGE

Lower Limit of Monitoring: 30 kilovolts

Upper Limit of Monitoring: 70 kilovolts

Monitoring Frequency: PER SHIFT

Averaging Method: 24-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 77: Required emission tests

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 77.1:

This Condition applies to Emission Unit: U-00002 Emission Point: 00300

 

Item 77.2:

An acceptable report of measured emissions shall be submitted, as required by the commissioner, to 

ascertain compliance or noncompliance with any air pollution code, rule, or regulation.

Condition 78: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

 Air Pollution Control Permit Conditions

Page 69 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 78.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 78.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitator (emission sources FZEP1 and FZEP2) solids 

content of plate wash water limited. All values and 

ranges shown for all parameters shall be adjusted and/or 

verified with actual readings that shall be recorded 

during the compliance sampling.

As an alternative, the percent by weight limit can be 

met.

Parameter Monitored: CONCENTRATION

Upper Limit of Monitoring: 0.025 pounds per gallon

Monitoring Frequency: DAILY

Averaging Method: 7-DAY AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 79: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 79.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 79.2:

Compliance Certification shall include the following monitoring:

 Air Pollution Control Permit Conditions

Page 70 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitators (emission sources FZEP1 and FZEP2) 3rd 

field secondary voltage limited. The upper limit is 

determined by an electronic limit in the unit's 

control/alarm system. All values and ranges shown, for 

all parameters shall be adjusted and/or verified with 

actual readings that shall be recorded during compliance 

sampling.

Parameter Monitored: VOLTAGE

Lower Limit of Monitoring: 30 kilovolts

Upper Limit of Monitoring: 70 kilovolts

Monitoring Frequency: PER SHIFT

Averaging Method: 24-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 80: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 80.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 80.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitator (emission sources FZEP1 and FZEP2) solids 

content of plate wash water limited. An OC Test Method 

will be used to for determination of this total solids 

6 value. All values and ranges shown for all parameters 

shall be adjusted and/or verified with actual readings 

that shall be recorded during the compliance sampling.

As an alternative, the pounds per gallon limit may be 

 Air Pollution Control Permit Conditions

Page 71 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

met.

Parameter Monitored: CONCENTRATION

Upper Limit of Monitoring: 0.75 percent by weight

Monitoring Frequency: DAILY

Averaging Method: 7-DAY AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 81: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 81.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 81.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitator (emission sources FZEP1 and FZEP2) 3rd field

secondary amperage limited. The upper limit is determined

by an electronic limit in the unit's control/alarm system.

 All values and ranges shown, for all parameters shall be 

adjusted and/or verified with actual readings that shall 

be recorded during compliance sampling.

Parameter Monitored: CURRENT/CURRENT DRAW

Lower Limit of Monitoring: 100 milliamps

Upper Limit of Monitoring: 400 milliamps

Monitoring Frequency: PER SHIFT

Averaging Method: 24-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 82: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

 Air Pollution Control Permit Conditions

Page 72 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 82.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 82.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 15 ton/yr significance 

threshold for PM-10 to avoid PSD requirements. Annual 

emissions also capped to the product of this limit and 

8760 hours. A stack test of emission points 00005, 00102,

and 00103 to verify compliance with this limit shall be 

done within 180 days of start up. The stack test will 

include three runs each at at least two different thruput 

levels. 155-165 ton/day for the "high" pull rate range and

140-150 ton/day for the "low" pull rate range). 

This limit is based on the total emissions from emission 

unit 3. Since only 3 of the five systems in the unit are 

to be stack tested, to verify compliance, 1.264 lb/hr must

be added to the results from the 3 stacks and compared to 

the 23.131 limit.

Upper Limit of Monitoring: 23.131 pounds per hour

Reference Test Method: 40CFR51 Appendix M

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 83: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 83.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

 Air Pollution Control Permit Conditions

Page 73 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 83.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 25 ton/yr significance 

threshold for particulate to avoid PSD requirements. 

Annual emissions also capped to the product of this limit

and 8760 hours. A stack test of emission points 00005, 

00102, and 00103 to verify compliance with this limit 

shall be done within 180 days of start up. The stack test

will include three runs each at at least two different 

thruput levels (155-165 ton/day for the "high" pull rate 

range and 140-150 ton/day for the "low" pull rate 

range).

n0 This limit is based on the total emissions from emission 

unit 3. Since only 3 of the five systems in the unit are 

to be stack tested, to verify compliance, 1.264 lb/hr must

be added to the results from the 3 stacks and compared to 

the 23.131 limit.

Upper Limit of Monitoring: 23.131 pounds per hour

Reference Test Method: 40CFR60 Appendix A

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 84: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(a)(2), Subpart NNN

Item 84.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 000050-00-0

 Air Pollution Control Permit Conditions

Page 74 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Name: FORMALDEHYDE

Item 84.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

On or after the date the initial performance test is 

completed or required to be completed in accordance with 

40 CFR 63.7 (December 11, 2002), whichever date is 

earlier, the permittee shall not discharge or cause to be 

discharged into the atmosphere in excess of 1.2 lb of 

formaldehyde per ton of glass pulled.

The permittee must conduct an initial performance test in 

accordance with 40 CFR 63.1384 and 40 CFR 63, Subpart A, 

as appropriate. Test methods and procedures of 40 CFR 

63.1385 shall be used, as appropriate. The permittee 

shall report the results of the test as part of the 

notification of compliance status in accordance with 40 

CFR 63, Subpart A.

This limit is for the entire rotary spin manufacturing 

line.

Upper Limit of Monitoring: 1.2 pounds per ton

Reference Test Method: EPA Meth. 316 or 318

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 85: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 85.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 85.2:

Compliance Certification shall include the following monitoring:

 Air Pollution Control Permit Conditions

Page 75 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a binder formulation shall be used that does not vary from

the specification and operating range established and used

during the performance test. Adding to the quantity of 

urea and/or lignin in the binder formulation does not 

constitute a change in the binder formulation.

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 86: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 86.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 86.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a resin in the formulation of the binder shall be used 

such that the free-formaldehyde content of the resin used 

does not exceed the free-formaldehyde range contained in 

the specification for the resin used during the 

performance test.

Monitoring Frequency: PER DELIVERY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 87: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

 Air Pollution Control Permit Conditions

Page 76 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 87.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ1SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 87.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Water flow rate minimum limited. An upper limit is not 

necessary, because higher flows can only achieve a higher 

particulate control efficiency. All values and ranges 

shown for all parameters shall be adjusted and/or verified

with actual readings that shall be recorded during 

compliance sampling.

Parameter Monitored: MASS FLOW RATE

Lower Limit of Monitoring: 170 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 88: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 88.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ1SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

 Air Pollution Control Permit Conditions

Page 77 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 88.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Pressure drop minimum limited. An upper limit is not 

necessary, because higher pressure drops can only achieve 

a higher particulate control efficiency. All values and 

ranges shown for all parameters shall be adjusted and/or 

verified with actual readings that shall be recorded 

during compliance sampling.

Parameter Monitored: PRESSURE CHANGE

Lower Limit of Monitoring: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 89: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 89.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ2SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 89.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Pressure drop minimum limited. An upper limit is not 

necessary, because higher pressure drops can only achieve 

a higher particulate control efficiency. All values and 

ranges shown for all parameters shall be adjusted and/or 

verified with actual readings that shall be recorded 

during compliance sampling.

 Air Pollution Control Permit Conditions

Page 78 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Parameter Monitored: PRESSURE CHANGE

Lower Limit of Monitoring: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 90: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 90.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ2SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 90.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Water flow rate minimum limited. An upper limit is not 

necessary, because higher flows can only achieve a higher 

particulate control efficiency. All values and ranges 

shown for all parameters shall be adjusted and/or verified

with actual readings that shall be recorded during 

compliance sampling.

Parameter Monitored: MASS FLOW RATE

Lower Limit of Monitoring: 100 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 91: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

 Air Pollution Control Permit Conditions

Page 79 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 91.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ5SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 91.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Pressure drop minimum limited. An upper limit is not 

necessary, because higher pressure drops can only achieve 

a higher particulate control efficiency. All values and 

ranges shown for all parameters shall be adjusted and/or 

verified with actual readings that shall be recorded 

during compliance sampling.

Parameter Monitored: PRESSURE CHANGE

Lower Limit of Monitoring: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 92: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 92.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ5SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 92.2:

Compliance Certification shall include the following monitoring:

 Air Pollution Control Permit Conditions

Page 80 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Water flow rate minimum limited. An upper limit is not 

necessary, because higher flows can only achieve a higher 

particulate control efficiency. All values and ranges 

shown for all parameters shall be adjusted and/or verified

with actual readings that shall be recorded during 

compliance sampling.

Parameter Monitored: MASS FLOW RATE

Lower Limit of Monitoring: 100 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 93: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 93.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ6SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 93.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Water flow rate minimum limited. An upper limit is not 

necessary, because higher flows can only achieve a higher 

particulate control efficiency. All values and ranges 

shown for all parameters shall be adjusted and/or verified

with actual readings that shall be recorded during 

compliance sampling.

Parameter Monitored: MASS FLOW RATE

Lower Limit of Monitoring: 170 gallons per minute

Monitoring Frequency: CONTINUOUS

 Air Pollution Control Permit Conditions

Page 81 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 94: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 94.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ1 Emission Source: FZ6SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 94.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Pressure drop minimum limited. An upper limit is not 

0 necessary, because higher pressure drops can only achieve 

a higher particulate control efficiency. All values and 

ranges shown for all parameters shall be adjusted and/or 

verified with actual readings that shall be recorded 

during compliance sampling.

Parameter Monitored: PRESSURE CHANGE

Lower Limit of Monitoring: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 95: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 95.1:

The Compliance Certification activity will be performed for:

 Air Pollution Control Permit Conditions

Page 82 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00003

Process: FZ2 Emission Source: FZ3SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 95.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Water flow rate minimum limited. An upper limit is not 

necessary, because higher flows can only achieve a higher 

particulate control efficiency. All values and ranges 

shown for all parameters shall be adjusted and/or verified

with actual readings that shall be recorded during 

compliance sampling.

Parameter Monitored: MASS FLOW RATE

Lower Limit of Monitoring: 200 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 96: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 96.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ2 Emission Source: FZ3SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 96.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 Air Pollution Control Permit Conditions

Page 83 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Pressure drop minimum limited. An upper limit is not 

necessary, because higher pressure drops can only achieve 

a higher particulate control efficiency. All values and 

ranges shown for all parameters shall be adjusted and/or 

verified with actual readings that shall be recorded 

during compliance sampling.

Parameter Monitored: PRESSURE CHANGE

Lower Limit of Monitoring: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 97: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 97.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ2 Emission Source: FZ4SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 97.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Water flow rate minimum limited. An upper limit is not 

necessary, because higher flows can only achieve a higher 

particulate control efficiency. All values and ranges 

shown for all parameters shall be adjusted and/or verified

with actual readings that shall be recorded during 

compliance sampling.

Parameter Monitored: MASS FLOW RATE

Lower Limit of Monitoring: 200 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

 Air Pollution Control Permit Conditions

Page 84 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 98: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

Item 98.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003

Process: FZ2 Emission Source: FZ4SS

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 98.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Pressure drop minimum limited. An upper limit is not 

necessary, because higher pressure drops can only achieve 

a higher particulate control efficiency. All values and 

ranges shown for all parameters shall be adjusted and/or 

verified with actual readings that shall be recorded 

during compliance sampling.

Parameter Monitored: PRESSURE CHANGE

Lower Limit of Monitoring: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 99: Required emission tests

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 99.1:

This Condition applies to Emission Unit: U-00003 Emission Point: 00005

 

Item 99.2:

An acceptable report of measured emissions shall be submitted, as required by the commissioner, to 

ascertain compliance or noncompliance with any air pollution code, rule, or regulation.

 Air Pollution Control Permit Conditions

Page 85 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 100: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 100.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003 Emission Point: 00005

Regulated Contaminant:

CAS No: 000630-08-0

Name: CARBON MONOXIDE

Item 100.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

THE EXISTING EMISSIONS CONFIGURATION IS 

APPROVED AS STATE BACT CONSISTENT WITH 

THE BACT EVALUATION REPORT DATED JULY, 

1999.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 101: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 101.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003 Emission Point: 00005

Process: CO1 Emission Source: DM1AB

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 101.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Air Pollution Control Permit Conditions

Page 86 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

the incinerator shall be operated such that any 3-hour 

block average temperature in the fire box does not fall 

below the average established during the performance 

test.

Monitoring Frequency: CONTINUOUS

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 102: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 102.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00003 Emission Point: 00005

Process: CO1 Emission Source: DM1AB

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 102.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

a monitoring device that continuously measures and records

the operating temperature in the firebox of the 

incinerator shall be installed, calibrated, maintained, 

and operated.

Monitoring Frequency: CONTINUOUS

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 103: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

0

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 103.1:

 Air Pollution Control Permit Conditions

Page 87 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

The Compliance Certification activity will be performed for:

Emission Unit: U-00003 Emission Point: 00005

Process: CO1 Emission Source: DM1AB

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 103.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

each incinerator shall be inspected at least once per year

according to the procedures in the OMM plan. At a minimum

an inspection must include the items in Part 

63.1383(g)(2)(i) through (xi).

Monitoring Frequency: ANNUALLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 104: Required emission tests

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 104.1:

This Condition applies to Emission Unit: U-00003 Emission Point: 00102

 

Item 104.2:

An acceptable report of measured emissions shall be submitted, as required by the commissioner, to 

ascertain compliance or noncompliance with any air pollution code, rule, or regulation.

Condition 105: Required emission tests

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 105.1:

This Condition applies to Emission Unit: U-00003 Emission Point: 00103

 

Item 105.2:

An acceptable report of measured emissions shall be submitted, as required by the commissioner, to 

ascertain compliance or noncompliance with any air pollution code, rule, or regulation.

 Air Pollution Control Permit Conditions

Page 88 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 106: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 228.3(a)

Item 106.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00005 Emission Point: 00013

Process: AA1

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 106.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

Coating VOC content, minus water and excluded VOC at 

application limited. MSDSs may be used to determine 

compliance. So long as the coating is unchanged, VOC 

content can be determined when the coating is first 

introduced for its initial use.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: COATING

Parameter Monitored: VOC CONTENT

Upper Limit of Monitoring: 2.9 pounds per gallon

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Averaging Method: MAXIMUM - NOT TO BE EXCEEDED AT ANY 

 TIME (INSTANTANEOUS/DISCRETE OR GRAB)

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 107: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 228.5(a)

Item 107.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00005 Emission Point: 00013

 Air Pollution Control Permit Conditions

Page 89 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Process: AA1

Item 107.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Certification from the coating supplier/manufacturer 

which verifies the parameters used to determine the actual

VOC content of the as applied coating, for each coating 

used at the facility, must be maintained and, upon 

request, be provided to the departments representative. 

In addition, purchase, usage and/or production records of 

the coating material, including solvents, must be 

maintained and, upon request, be submitted to the 

department. Records must be maintained at the facility 

for a period of five years.

Reporting Requirements: UPON REQUEST BY REGULATORY AGENCY

Condition 108: Handling, storage and disposal of volatile organic 

compounds

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 228.10

Item 108.1:

This Condition applies to Emission Unit: U-00005 Emission Point: 00013

Process: AA1

 

Item 108.2:

No owner or operator of a facility subject to 6NYCRR Part 228 shall:

(a) use open containers to store or dispose of cloth or paper impregnated with VOC and/or solvents that 

are used for surface preparation, cleanup, or coating removal;

(b) store in open containers spent or fresh VOC and/or solvents to be used for surface preparation, 

cleanup, or coating removal;

(c) use VOC and/or solvents to cleanup spray equipment unless equipment is used to collect the cleaning 

compounds and to minimize their evaporation to the atmosphere;

(d) use open containers to store or dispense surface coatings and/or inks unless production, sampling, 

maintenance , or inspection procedures require operational access. This provision does not apply to the 

actual device or equipment designed for the purpose of applying a coating material to a substrate; or

(e) use open containers to store or dispose of spent surface coatings, spent VOCs and/or solvents.

 

 Air Pollution Control Permit Conditions

Page 90 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 109: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 234.3(a)

Item 109.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00005 Emission Point: 00013

Process: FG1

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 109.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The process shall meet one of the control strategies in 

Part 234.3(a). MSDSs may be used to determine compliance.

 So long as the ink is unchanged, VOC content can be 

determined when the ink is first introduced for its 

initial use.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 110: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 234.4(b)(3)

Item 110.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00005 Emission Point: 00013

Process: FG1

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 110.2:

Compliance Certification shall include the following monitoring:

 Air Pollution Control Permit Conditions

Page 91 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Purchase, usage and/or production records of inks, VOC 

and solvents must be maintained in a format acceptable to 

the commissioner's representative, and upon request, these

records must be submitted to the department's 

representative. In addition, any other information 

required to determine compliance with 6NYCRR Part 234 must

be provided to the commissioner's representative in a 

format acceptable to him or her. Records must be 

maintained at the facility of a period of five 

years.

The facility shall maintain the following records for each

ink, cleaning solvent, and other VOC used in the printing 

process, on a monthly basis:

1. The brand and product name or code for the 

material.

2. The quantity of material used during the calendar 

month.

3. The VOC content of the material.

In addition, copies of all purchase orders, invoices, and 

other documents for supplies and equipment that are used 

to support the monthly log are to be kept on site. 

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (ANNIVERSARY)

Initial Report Due: 12/07/2001 for the period 05/08/2001 through 11/07/2001

Condition 111: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 60.110b(b), NSPS Subpart Kb

Item 111.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00006

Process: 212 Emission Source: REDST

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 111.2:

 Air Pollution Control Permit Conditions

Page 92 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Except for keeping records of storage vessel dimensions 

and capacity, vessels with a design capacity less than 

20,000 gallons are exempt from the provisions of Subpart 

Kb. There are no reporting requirements.

This vessel has a capacity of 15,440 gallons.

Monitoring Frequency: SINGLE OCCURRENCE

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 112: VOL storage tanks from 10000 - 20000 gallons

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 229.3(e)(2)(iv)

Item 112.1:

This Condition applies to Emission Unit: U-00006

Process: 229

 

Item 112.2:

Volatile organic liquid tanks with a capacity greater than or equal to 10,000 gallons but less than 20,000 

gallons must be equipped with submerged fill.

 

Condition 113: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 113.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00007 Emission Point: 00027

Process: BDR Emission Source: BINDR

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 113.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test is 

 Air Pollution Control Permit Conditions

Page 93 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

required to be conducted, a binder formulation shall be 

used that does not vary from the specification and 

operating range established and used during the 

performance test. Adding to the quantity of urea and/or 

lignin in the binder formulation does not constitute a 

change in the binder formulation.

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 114: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 114.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00007 Emission Point: 00027

Process: BDR Emission Source: BINDR

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 114.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test is 

required to be conducted by 63.7 and 63.1384, a resin in 

the formulation of the binder shall be used such that the 

free formaldehyde content of the resin used does not 

exceed the free formaldehyde range contained in the 

specification for the resin used during the performance 

test.

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 115: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

 Air Pollution Control Permit Conditions

Page 94 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 115.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00008

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 115.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 15 ton/yr significance 

threshold for PM-10 to avoid PSD requirements. Cap is at 

5.207 lb/hr; annual emissions also capped to the product 

of this limit and 8760 hours.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 116: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 116.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00009

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 116.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

 Air Pollution Control Permit Conditions

Page 95 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 15 ton/yr significance 

threshold for PM-10 to avoid PSD requirements. Cap is at 

0.136 lb/hr; annual emissions also capped to the product 

of this limit and 8760 hours.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 117: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 117.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00010

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 117.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 15 ton/yr significance 

threshold for PM-10 to avoid PSD requirements. Cap is at 

0.278 lb/hr; annual emissions also capped to the product 

of this limit and 8760 hours.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 118: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 201-6.3(d)(10)(ii)

 Air Pollution Control Permit Conditions

Page 96 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 118.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 118.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Niter (Na2NO3) content of mixed batch limited. All 

values and ranges shown for all parameters shall be 

adjusted and/or verified with actual readings that shall 

be recorded during the compliance sampling.

Parameter Monitored: NITRATE

Upper Limit of Monitoring: 0.1 percent by weight

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 119: Required emission tests

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 119.1:

This Condition applies to Emission Unit: U-00012

 

Item 119.2:

An acceptable report of measured emissions shall be submitted, as required by the commissioner, to 

ascertain compliance or noncompliance with any air pollution code, rule, or regulation.

Condition 120: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 202-1.1

Item 120.1:

The Compliance Certification activity will be performed for:

 Air Pollution Control Permit Conditions

Page 97 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 007440-47-3

Name: CHROMIUM

Item 120.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

A stack test to verify values used in this project's Air 

Guide-1 analysis shall be done within 180 days of start 

up.

Reference Test Method: CARB Method 425

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 121: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.10(c)(3)

Item 121.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 121.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Oxy-fuel combustion is proposed as RACT consistent with 

f0 the NOx RACT evaluation report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 122: Compliance Certification

 Air Pollution Control Permit Conditions

Page 98 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 231-2.2

Item 122.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 122.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, 

Maximum Annual Potential (MAP) minus prior actual annual 

emissions capped to less than the 40 ton/yr Significant 

Source Project Threshold (SSPT) to avoid 231-2 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emissions units U00002, U00003, and U00012 for 

NOx, capped at 220.157 ton/yr. Emissions are capped by 

limiting glass pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 123: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 231-2.2

Item 123.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

 Air Pollution Control Permit Conditions

Page 99 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 123.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, 

Maximum Annual Potential (MAP) minus prior actual annual 

emissions capped to less than the 40 ton/yr Significant 

Source Project Threshold (SSPT) to avoid 231-2 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, U00005, U00007, 

U00010, and U00012 for VOC, capped at 54.776 ton/yr. 

Emissions are capped by limiting glass pulled at the DM-2 

line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 124: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 124.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 124.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

 Air Pollution Control Permit Conditions

Page 100 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 25 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00001, U00002, U00003, U00005, 

U00008, U00009, U00010, U00012, and U00017 for 

particulates, capped at 179.81 ton/yr. Emissions are 

capped by limiting glass pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 125: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 125.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

Item 125.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 40 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003 and U00012 for 

 Air Pollution Control Permit Conditions

Page 101 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

NOX, capped at 220.157 ton/yr. Emissions are capped by 

limiting glass pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 126: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 126.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 126.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 40 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00005, U00003, U00007, 

U00010, and U00012 for VOC, capped at 54.776 ton/yr. 

Emissions are capped by limiting glass pulled at the DM-2 

line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

 Air Pollution Control Permit Conditions

Page 102 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Reports due by January 30th for previous calendar year

Condition 127: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 127.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 007446-09-5

Name: SULFUR DIOXIDE

Item 127.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 40 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, U00009, and U00012

for SO2, capped at 68.188 ton/yr. Emissions are capped by

limiting glass pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 128: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 128.1:

The Compliance Certification activity will be performed for:

 Air Pollution Control Permit Conditions

Page 103 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 007664-39-3

Name: HYDROGEN FLUORIDE

Item 128.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual fluoride emissions capped to 

less than the 3 ton/yr significance threshold to avoid PSD

requirements. The sum of future potential hydrogen 

fluoride emissions from the emissions units specified in 

this permit, this includes emission units U00002, U00009, 

and U00012 for HF, capped at 0.179 ton/yr. Emissions are 

capped by limiting glass pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 129: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 129.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 129.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

 Air Pollution Control Permit Conditions

Page 104 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 15 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00001, U00002, U00003, U00005, 

U00008, U00009, U00010, U00012, and U00017 for PM-10, 

capped at 179.81 ton/yr. Emissions are capped by limiting

glass pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 130: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 130.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 130.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 15 ton/yr significance 

threshold for PM-10 to avoid PSD requirements. Annual 

emissions also capped to the product of this limit and 

8760 hours. A stack test to verify compliance with this 

limit shall be done within 180 days of start up. The 

stack test will include three runs each at at least two 

 Air Pollution Control Permit Conditions

Page 105 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

different thruput levels (152-160 ton/day for the "high" 

pull rate range and 125-130 ton/day for the "low" pull 

rate range).

Upper Limit of Monitoring: 2.224 pounds per hour

Reference Test Method: 40CFR51 Appendix M

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 131: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 131.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 131.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 25 ton/yr significance 

threshold for particulate to avoid PSD requirements. 

Annual emissions also capped to the product of this limit

and 8760 hours. A stack test to verify compliance with 

this limit shall be done within 180 days of start up. The

stack test will include three runs each at at least two 

different thruput levels (152-160 ton/day for the "high" 

pull rate range and 125-130 ton/day for the "low" pull 

rate range).

Upper Limit of Monitoring: 2.224 pounds per hour

Reference Test Method: 40CFR60 Appendix A

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

 Air Pollution Control Permit Conditions

Page 106 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Condition 132: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 132.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 007439-92-1

Name: LEAD

Item 132.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 0.6 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002 and U00012 for lead, capped

at 0.0058 ton/yr. Emissions are capped by limiting glass 

pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 133: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 133.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

 Air Pollution Control Permit Conditions

Page 107 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Regulated Contaminant:

CAS No: 000630-08-0

Name: CARBON MONOXIDE

Item 133.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

For the project that involved this emissions unit, future

potential minus prior actual emissions capped to less than

the 100 ton/yr significance threshold to avoid PSD 

requirements. The sum of future potential emissions from 

the emissions units specified in this permit, this 

includes emission units U00002, U00003, and U00012 for CO,

capped at 105.177 ton/yr. Emissions are capped by 

limiting glass pulled at the DM-2 line.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Limit of Monitoring: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 134: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(a)(1), Subpart NNN

Item 134.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Regulated Contaminant:

CAS No: 0NY075-00-0

Name: PARTICULATES

Item 134.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

 Air Pollution Control Permit Conditions

Page 108 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

On or after the date the initial performance test is 

completed or required to be completed in accordance with 

40 CFR 63.7 (December 11, 2002), whichever date is 

earlier, the permittee shall not discharge or cause to be 

discharged into the atmosphere in excess of 0.5 lb of 

particulate matter per ton of glass pulled.

The permittee must conduct an initial performance test in 

accordance with 40 CFR 63.1384 and 40 CFR 63, Subpart A, 

as appropriate. Test methods and procedures of 40 CFR 

63.1385 shall be used, as appropriate. The permittee 

shall report the results of the test as part of the 

notification of compliance status in accordance with 40 

CFR 63, Subpart A.

Upper Limit of Monitoring: .5 pounds per ton

Reference Test Method: EPA Meth. 5

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 135: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63, Subpart NNN

Item 135.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Process: OX2 Emission Source: DM2EP

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 135.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitator 3rd field secondary voltage limited. The 

upper limit is determined by an electronic limit in the 

unit's control/alarm system. All values and ranges shown,

for all parameters shall be adjusted and/or verified with 

actual readings that shall be recorded during compliance 

sampling.

 Air Pollution Control Permit Conditions

Page 109 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Parameter Monitored: VOLTAGE

Lower Limit of Monitoring: 30 kilovolts

Upper Limit of Monitoring: 70 kilovolts

Monitoring Frequency: PER SHIFT

Averaging Method: 24-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 136: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63, Subpart NNN

Item 136.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00012

Process: OX2 Emission Source: DM2EP

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 136.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Precipitator 3rd field secondary amperage limited. The 

upper limit is determined by an electronic limit in the 

unit's control/alarm system. All values and ranges shown,

for all parameters shall be adjusted and/or verified with 

actual readings that shall be recorded during compliance 

sampling.

Parameter Monitored: CURRENT/CURRENT DRAW

Lower Limit of Monitoring: 100 milliamps

Upper Limit of Monitoring: 400 milliamps

Monitoring Frequency: PER SHIFT

Averaging Method: 24-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 137: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

 Air Pollution Control Permit Conditions

Page 110 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 137.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 007664-41-7

Name: AMMONIA

Item 137.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is approved as 

State BACT consistent with Owens Corning's BACT evaluation

report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 138: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 138.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 000630-08-0

Name: CARBON MONOXIDE

Item 138.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is approved as 

State BACT consistent with Owens Corning's BACT evaluation

report dated July, 1999.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 Air Pollution Control Permit Conditions

Page 111 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 139: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 139.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 139.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is approved as 

State BACT consistent with Owens Corning's BACT evaluation

report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 140: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 140.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 000630-08-0

Name: CARBON MONOXIDE

Item 140.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

 Air Pollution Control Permit Conditions

Page 112 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Monitoring Description: 

The existing emissions configuration is approved as 

State BACT consistent with the BACT evaluation report 

dated July, 1999.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 141: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 141.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 141.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is approved as 

State BACT consistent with Owens Corning's BACT evaluation

report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 142: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.10(c)(3)

Item 142.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 0NY210-00-0

 Air Pollution Control Permit Conditions

Page 113 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Name: OXIDES OF NITROGEN

Item 142.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is proposed as NOx 

RACT consistent with Owens Corning's RACT evaluation 

report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 143: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.10(c)(4)(iii)

Item 143.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 143.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is proposed as VOC 

RACT consistent with Owens Corning's RACT evaluation 

report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 144: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(a)(2), Subpart NNN

Item 144.1:

 Air Pollution Control Permit Conditions

Page 114 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

The Compliance Certification activity will be performed for:

Emission Unit: U-00013

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 144.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

On or after the date the initial performance test is 

completed or required to be completed in accordance with 

40 CFR 63.7 (December 11, 2002), whichever date is 

earlier, the permittee shall not discharge or cause to be 

discharged into the atmosphere in excess of 1.2 lb of 

formaldehyde per ton of glass pulled.

The permittee must conduct an initial performance test in 

accordance with 40 CFR 63.1384 and 40 CFR 63, Subpart A, 

as appropriate. Test methods and procedures of 40 CFR 

63.1385 shall be used, as appropriate. The permittee 

shall report the results of the test as part of the 

notification of compliance status in accordance with 40 

CFR 63, Subpart A.

This limit is for the entire rotary spin manufacturing 

line.

Upper Limit of Monitoring: 1.2 pounds per ton

Reference Test Method: EPA Meth. 316 or 318

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 145: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(b), Subpart NNN

Item 145.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013 Emission Point: 00017

Process: FC2 Emission Source: DM2AB

 Air Pollution Control Permit Conditions

Page 115 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 145.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be completed by 63.7 and 63.1384 is completed,

the incinerator shall be operated such that any 3-hour 

block average temperature in the fire box does not fall 

below the average established during the performance 

test.

Monitoring Frequency: CONTINUOUS

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 146: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 146.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013 Emission Point: 00017

Process: FC2 Emission Source: DM2AB

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 146.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required by 63.7 and 63.1384 is required to be completed, 

a monitoring device that continuously measures and records

the operating temperature in the firebox of the 

incinerator shall be installed, calibrated, maintained, 

and operated.

Monitoring Frequency: CONTINUOUS

 Air Pollution Control Permit Conditions

Page 116 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 147: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1383, Subpart NNN

Item 147.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00013 Emission Point: 00017

Process: FC2 Emission Source: DM2AB

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 147.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

On and after the date on which the performance test 

required to be conducted by 63.7 and 63.1384 is completed,

each incinerator shall be inspected at least once per year

according to the procedures in the OMM plan. At a minimum

an inspection must include the items in Part 

63.1383(g)(2)(i) through (xi).

Monitoring Frequency: ANNUALLY

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

Condition 148: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 148.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00014

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

 Air Pollution Control Permit Conditions

Page 117 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 148.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is approved as 

State BACT consistent with Owens Corning's BACT evaluation

report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 149: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 212.5(d)

Item 149.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00014

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 149.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The existing emissions configuration is approved as 

State BACT consistent with Owens Corning's BACT evaluation

report dated August, 2000.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 150: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 63.1382(a)(2), Subpart NNN

Item 150.1:

The Compliance Certification activity will be performed for:

 Air Pollution Control Permit Conditions

Page 118 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00014

Regulated Contaminant:

CAS No: 000050-00-0

Name: FORMALDEHYDE

Item 150.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

On or after the date the initial performance test is 

completed or required to be completed in accordance with 

40 CFR 63.7 (December 11, 2002), whichever date is 

earlier, the permittee shall not discharge or cause to be 

discharged into the atmosphere in excess of 1.2 lb of 

formaldehyde per ton of glass pulled.

The permittee must conduct an initial performance test in 

accordance with 40 CFR 63.1384 and 40 CFR 63, Subpart A, 

as appropriate. Test methods and procedures of 40 CFR 

63.1385 shall be used, as appropriate. The permittee 

shall report the results of the test as part of the 

notification of compliance status in accordance with 40 

CFR 63, Subpart A.

This limit is for the entire rotary spin manufacturing 

line

Upper Limit of Monitoring: 1.2 pounds per ton

Reference Test Method: EPA Meth. 316 or 318

Monitoring Frequency: SINGLE OCCURRENCE

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 151: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 228.3(a)

Item 151.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00015 Emission Point: 00019

Process: AA2

Regulated Contaminant:

CAS No: 0NY998-00-0

 Air Pollution Control Permit Conditions

Page 119 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Name: VOC

Item 151.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

Coating VOC content, minus water and excluded VOC, at 

application limited. MSDSs may be used to determine 

compliance. So long as the coating is unchanged, VOC 

content can be determined when the coating is first 

introduced for its initial use.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: COATING

Parameter Monitored: VOC CONTENT

Upper Limit of Monitoring: 2.9 pounds per gallon

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Averaging Method: MAXIMUM - NOT TO BE EXCEEDED AT ANY 

 TIME (INSTANTANEOUS/DISCRETE OR GRAB)

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 152: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 228.5(a)

Item 152.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00015 0Emission Point: 00019

Process: AA2

Item 152.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Certification from the coating supplier/manufacturer 

which verifies the parameters used to determine the actual

VOC content of the as applied coating, for each coating 

used at the facility, must be maintained and, upon 

request, be provided to the departments representative. 

In addition, purchase, usage and/or production records of 

the coating material, including solvents, must be 

 Air Pollution Control Permit Conditions

Page 120 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

maintained and, upon request, be submitted to the 

department. Records must be maintained at the facility 

for a period of five years.

Reporting Requirements: UPON REQUEST BY REGULATORY AGENCY

Condition 153: Handling, storage and disposal of volatile organic 

compounds

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 228.10

Item 153.1:

This Condition applies to Emission Unit: U-00015 Emission Point: 00019

Process: AA2

 

Item 153.2:

No owner or operator of a facility subject to 6NYCRR Part 228 shall:

(a) use open containers to store or dispose of cloth or paper impregnated with VOC and/or solvents that 

are used for surface preparation, cleanup, or coating removal;

(b) store in open containers spent or fresh VOC and/or solvents to be used for surface preparation, 

cleanup, or coating removal;

(c) use VOC and/or solvents to cleanup spray equipment unless equipment is used to collect the cleaning 

compounds and to minimize their evaporation to the atmosphere;

(d) use open containers to store or dispense surface coatings and/or inks unless production, sampling, 

maintenance , or inspection procedures require operational access. This provision does not apply to the 

actual device or equipment designed for the purpose of applying a coating material to a substrate; or

(e) use open containers to store or dispose of spent surface coatings, spent VOCs and/or solvents.

 

Condition 154: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 234.3(a)

Item 154.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00015 Emission Point: 00019

Process: FG2

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

 Air Pollution Control Permit Conditions

Page 121 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Item 154.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The process shall meet one of the control strategies in 

Part 234.3(a). MSDSs may be used to determine compliance.

 So long as the ink is unchanged, VOC content can be 

determined when the ink is first introduced for its 

initial use.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 155: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 6NYCRR 234.4(b)(3)

Item 155.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00015 Emission Point: 00019

Process: FG2

Regulated Contaminant:

CAS No: 0NY998-00-0

Name: VOC

Item 155.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Purchase, usage and/or production records of inks, VOC 

and solvents must be maintained in a format acceptable to 

the commissioner's representative, and upon request, these

records must be submitted to the department's 

representative. In addition, any other information 

required to determine compliance with 6NYCRR Part 234 must

be provided to the commissioner's representative in a 

format acceptable to him or her. Records must be 

maintained at the facility of a period of five 

years.

 Air Pollution Control Permit Conditions

Page 122 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

The facility shall maintain the following records for each

ink, cleaning solvent, and other VOC used in the printing 

process, on a monthly basis:

1. The brand and product name or code for the 

material.

2. The quantity of material used during the calendar 

month.

3. The VOC content of the material.

In addition, copies of all purchase orders, invoices, and 

other documents for supplies and equipment that are used 

to support the monthly log are to be kept on site. 

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (ANNIVERSARY)

Initial Report Due: 12/07/2001 for the period 05/08/2001 through 11/07/2001

Condition 156: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable Federal Requirement: 40CFR 52.21, Subpart A

Item 156.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00017

Regulated Contaminant:

CAS No: 0NY075-00-5

Name: PM-10

Item 156.2:

Compliance Certification shall include the following monitoring:

Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

For the project that involved this emissions unit, 

emissions capped to less than the 15 ton/yr significance 

threshold for PM-10 to avoid PSD requirements. Cap is at 

6.336 lb/hr; annual emissions also capped to the product 

of this limit and 8760 hours.

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR YEAR)

Reports due by January 30th for previous calendar year

 Air Pollution Control Permit Conditions

Page 123 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Page 124 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 STATE ONLY ENFORCEABLE CONDITIONS

 ** ** Facility Level  

Condition 157: General Provisions

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable State Requirement: 6NYCRR 201-5.

Item 157.1:

This section contains terms and conditions that are not federally enforceable and are not required under 

the Act or under any of its applicable requirements. Terms and conditions so designated are not subject 

to the requirements of Section 201-6.4 of Part 201.

Item 157.2:

Any person who owns and/or operates stationary sources shall operate and maintain all emission units 

and any required emission control devices in compliance with all applicable Parts of this Chapter and 

existing laws, and shall operate the facility in accordance with all criteria, emission limits, terms, 

conditions, and standards in this permit. Failure of such person to properly operate and maintain the 

effectiveness of such emission units and emission control devices may be sufficient reason for the 

Department to revoke or deny a permit.

Item 157.3:

The owner or operator of the permitted facility must maintain all required records on-site for a period of 

five years and make them available to representatives of the Department upon request. Department 

representatives must be granted access to any facility regulated by this Subpart, during normal operating 

hours, for the purpose of determining compliance with this and any other state and federal air pollution 

control requirements, regulations or law.

Condition 158: Contaminant List

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable State Requirement: 6NYCRR 201-5.3(b)

Item 158.1:

Emissions of the following contaminants are subject to contaminant specific requirements in this 

permit(emission limits, control requirements or compliance monitoring conditions).

CAS No: 0NY998-00-0

Name: VOC

CAS No: 007439-92-1

Name: LEAD

CAS No: 0NY075-00-5

Name: PM-10

 Air Pollution Control Permit Conditions

Page 125 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

CAS No: 000050-00-0

Name: FORMALDEHYDE

CAS No: 0NY075-00-0

Name: PARTICULATES

CAS No: 007446-09-5

Name: SULFUR DIOXIDE

CAS No: 000630-08-0

Name: CARBON MONOXIDE

CAS No: 007664-39-3

Name: HYDROGEN FLUORIDE

CAS No: 0NY210-00-0

Name: OXIDES OF NITROGEN

 ** ** Emission Unit Level ****

Condition 159: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable State Requirement: 6NYCRR 211.2

Item 159.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00005

Process: AA1

Item 159.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

MAINTAIN THE ASHPALT APPLICATOR BATH (DM

1LINE) AT A TEMP NOT TO EXCEED 425 F. 

THE TEMP WILL BE MONITORED AND RECORDED. 

COMPLIANCE TO BE DETERMINED BASED ON 

FIFTEEN (15) MINUTE AVERAGING, EXCEPT 

DURING MAINTENANCE OR CALIBRATION OF 

MONITORING EQUIPMENT.

Parameter Monitored: TEMPERATURE

 Air Pollution Control Permit Conditions

Page 126 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Lower Limit of Monitoring: 0 degrees Fahrenheit

Upper Limit of Monitoring: 425 degrees Fahrenheit

Monitoring Frequency: AS REQUIRED - SEE MONITORING 

 DESCRIPTION

Averaging Method: 15-MINUTE ROLLING AVERAGE

Reporting Requirements: UPON REQUEST BY REGULATORY AGENCY

Condition 160: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable State Requirement: 6NYCRR 211.2

Item 160.1:

The Compliance Certification activity will be performed for:

Emission Unit: U-00015

Process: AA2

Item 160.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

MAINTAIN THE TEMPERATURE OF THE ASPHALT 

APPLICATOR BATH ASSOCIATED WITH THE DM2 

LINE AT A TEMPERATURE EQUAL TO OR LESS 

THEN 425 F. THE TEMPERATURE WILL BE 

MONITORED AND RECORDED. COMPLIANCE WILL 

BE DETERMINED BASED ON FIFTEEN (15) 

MINUTE AVERAGING.

Parameter Monitored: TEMPERATURE

Lower Limit of Monitoring: 0 degrees Fahrenheit

Upper Limit of Monitoring: 425 degrees Fahrenheit

Monitoring Frequency: CONTINUOUS

Averaging Method: MAXIMUM - NOT TO BE EXCEEDED AT ANY 

 TIME (INSTANTANEOUS/DISCRETE OR GRAB)

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

Condition 161: Compliance Certification

Effective between the dates of 05/08/2001 and 05/08/2006

Applicable State Requirement: 6NYCRR 211.2

Item 161.1:

The Compliance Certification activity will be performed for:

 Air Pollution Control Permit Conditions

Page 127 of 128 FINAL
Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

Emission Unit: U-00015

Process: AA2

Item 161.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

MAINTAIN THE ASPHALT APPLICATOR BATH 

(DM1 LINE) AT A TEMP NOT TO EXCEED 425 F.

 THE TEMP WILL BE MONITORED AND RECORDED.

 COMPLIANCE TO BE DETERMINED BASED ON 

FIFTEEN (15) MINUTE AVERAGING, EXCEPT 

DURING MAINTENANCE OR CALIBRATION OF 

MONITORING EQUIPMENT.

Parameter Monitored: TEMPERATURE

Lower Limit of Monitoring: 0 degrees Fahrenheit

Upper Limit of Monitoring: 425 degrees Fahrenheit

Monitoring Frequency: CONTINUOUS

Averaging Method: MAXIMUM - NOT TO BE EXCEEDED AT ANY 

 TIME (INSTANTANEOUS/DISCRETE OR GRAB)

Reporting Requirements: SEMI-ANNUALLY (CALENDAR YEAR)

Reports due 30 days after every 6 calendar months (January - June, July - December)

 Air Pollution Control Permit Conditions

Page 128 of 128 FINAL