Facility DEC ID: 4012200004

 DEC Permit Conditions

 Renewal 1/Mod 4/FINAL Page 1

 PERMIT

 Under the Environmental Conservation Law (ECL)

 IDENTIFICATION INFORMATION

Permit Type: Air Title V Facility

Permit ID: 4-0122-00004/00039

 Mod 0 Effective Date: 11/05/2010 Expiration Date: 11/04/2015

 Mod 1 Effective Date: 05/07/2007 Expiration Date: 11/04/2015

 Mod 2 Effective Date: 08/04/2010 Expiration Date: No expiration date.

 Mod 3 Effective Date: 11/05/2010 Expiration Date: 11/04/2015

 Mod 4 Effective Date: 05/18/2012 Expiration Date: 11/04/2015

Permit Issued To:OWENS CORNING INSULATING SYSTEMS LLC

 1 OWENS CORNING PKWY

 TOLEDO, OH 43659

Facility: OWENS-CORNING INSULATING SYSTEMS- FEURA BUSH

 1277 FEURA BUSH RD

 FEURA BUSH, NY 12067

Contact: DAVID A KRENITSKY

 OWENS-CORNING DELMAR PLANT

 1277 FEURA BUSH RD

 FEURA BUSH, NY 12067

 (518) 475-3673

Description:

The Owens Corning Insulating Systems, LLC facility in Feura Bush, New York (OCIS Delmar

Plant) manufactures wool fiberglass insulation products through the operation of two glass

furnaces and associated production lines (DM1 and DM2) along with air pollution control

equipment. The facility currently operates under a Title V permit pursuant to Article 19 (Air

Pollution Control) of the New York State Environmental Conservation Law and Title V of the

federal Clean Air Act.

This modification to the Title V permit establishes emission limits (caps) so that the facility may

avoid applicability of Best Available Retrofit Technology (BART) requirements under 6

NYCRR Part 249. By incorporating these emission caps, the combined potential emissions from

all BART-eligible units are restricted to less than 250 tons per year of each visibility impairing

pollutant; i.e., nitrogen oxides (NOx), sulfur dioxide (SO2), and particulate matter less than 10

microns in diameter (PM-10). As a result, the facility is not subject to BART under Part 249. 

These emission caps apply to emission units U-00002, U-00003, U-00012, U-00013, and

U-00014 which pertain to the glass furnaces and associated forming, curing, cooling, and smoke

stripper sections of the two wool fiberglass insulation manufacturing lines.
 

Facility DEC ID: 4012200004

 DEC Permit Conditions

 Renewal 1/Mod 4/FINAL Page 2

In addition, this permit modification incorporates conditions in order for the facility to comply

with the NOx Reasonably Available Control Technology (RACT) requirements for glass plants

under 6 NYCRR Subpart 220-2. The existing furnace oxy-fuel firing control technology is

already considered to be NOx RACT for each of the glass melting furnaces at the facility. 

However, Subpart 220-2 also requires each glass furnace at the facility to meet a facility specific

NOx emission limit in pounds of NOx per ton of glass pulled and requires the installation of a

continuous emissions monitoring system (CEMS) to demonstrate compliance with such emission

limit. This permit modification sets forth the NOx emission limit and CEMS requirements for

the glass furnaces.

Furthermore, the permit has been modified to remove existing conditions pertaining to 40 CFR

Part 63, Subpart NNN which is the National Emission Standards for Hazardous Air Pollutants

(NESHAP) for Wool Fiberglass Manufacturing. The most recent renewal and modification to

the Title V permit on November 5, 2010 allowed the facility to convert its operations from a

phenol-formaldehyde based binder to a non-phenol, non-formaldehyde starch-based binder

system. With the completion of this binder system conversion in February 2011 for the DM1

production line and in September 2011 for the DM2 production line, the facility no longer uses

phenol and formaldehyde binders. Therefore, consistent with a determination by the United

States Environmental Protection Agency (USEPA) that the facility would no longer meet the

definition of an affected facility under Subpart NNN upon completion of the starch-based binder

system conversion, the facility is no longer subject to the Subpart NNN NESHAP requirements.

Other minor changes have been made to the permit for clarity and consistency purposes.

By acceptance of this permit, the permittee agrees that the permit is contingent upon strict

compliance with the ECL, all applicable regulations, the General Conditions specified and any

Special Conditions included as part of this permit.

Permit Administrator: ANGELO A MARCUCCIO

 NYSDEC

 1130 N WESTCOTT RD

 SCHENECTADY, NY 12306-2014

Authorized Signature: _________________________________ Date: ___ / ___ / _____
 

Facility DEC ID: 4012200004

 DEC Permit Conditions

 Renewal 1/Mod 4/FINAL Page 3

 Notification of Other State Permittee Obligations

Item A: Permittee Accepts Legal Responsibility and Agrees to Indemnification

 The permittee expressly agrees to indemnify and hold harmless the Department of

 Environmental Conservation of the State of New York, its representatives,

 employees and agents ("DEC") for all claims, suits, actions, and damages, to the

 extent attributable to the permittee's acts or omissions in connection with the

 compliance permittee's undertaking of activities in connection with, or operation

 and maintenance of, the facility or facilities authorized by the permit whether in

 compliance or not in any compliance with the terms and conditions of the permit.

 This indemnification does not extend to any claims, suits, actions, or damages to

 the extent attributable to DEC's own negligent or intentional acts or omissions, or

 to any claims, suits, or actions naming the DEC and arising under article 78 of the 

 New York Civil Practice Laws and Rules or any citizen suit or civil rights

 provision under federal or state laws.

Item B: Permittee's Contractors to Comply with Permit

 The permittee is responsible for informing its independent contractors, employees,

 agents and assigns of their responsibility to comply with this permit, including all

 special conditions while acting as the permittee's agent with respect to the

 permitted activities, and such persons shall be subject to the same sanctions for

 violations of the Environmental Conservation Law as those prescribed for the

 permittee.

Item C: Permittee Responsible for Obtaining Other Required Permits

 The permittee is responsible for obtaining any other permits, approvals, lands, 

 easements and rights-of-way that may be required to carry out the activities that

 are authorized by this permit.

Item D: No Right to Trespass or Interfere with Riparian Rights

 This permit does not convey to the permittee any right to trespass upon the lands

 or interfere with the riparian rights of others in order to perform the permitted 

 work nor does it authorize the impairment of any rights, title, or interest in real or

 personal property held or vested in a person not a party to the permit.
 

Facility DEC ID: 4012200004

 DEC Permit Conditions

 Renewal 1/Mod 4/FINAL Page 4

 LIST OF CONDITIONS

 

 DEC GENERAL CONDITIONS

 General Provisions

 Facility Inspection by the Department

 Relationship of this Permit to Other Department Orders and

 Determinations

 Applications for permit renewals, modifications and transfers

 Permit modifications, suspensions or revocations by the Department

 Permit modifications, suspensions or revocations by the Department

 Permit modifications, suspensions or revocations by the Department

 Facility Level

 Submission of application for permit modification or

 renewal-REGION 4 HEADQUARTERS
 

Facility DEC ID: 4012200004

 DEC Permit Conditions

 Renewal 1/Mod 4/FINAL Page 5

 DEC GENERAL CONDITIONS

 **** General Provisions  

 For the purpose of your Title V permit, the following section contains

 state-only enforceable terms and conditions.

 GENERAL CONDITIONS - Apply to ALL Authorized Permits.

Condition 1: Facility Inspection by the Department

 Applicable State Requirement: ECL 19-0305

Item 1.1:

The permitted site or facility, including relevant records, is subject to inspection at reasonable

hours and intervals by an authorized representative of the Department of Environmental

Conservation (the Department) to determine whether the permittee is complying with this permit

and the ECL. Such representative may order the work suspended pursuant to ECL 71-0301 and

SAPA 401(3).

Item 1.2:

The permittee shall provide a person to accompany the Department's representative during an

inspection to the permit area when requested by the Department.

Item 1.3:

A copy of this permit, including all referenced maps, drawings and special conditions, must be

available for inspection by the Department at all times at the project site or facility. Failure to

produce a copy of the permit upon request by a Department representative is a violation of this

permit.

Condition 2: Relationship of this Permit to Other Department Orders and Determinations

 Applicable State Requirement: ECL 3-0301 (2) (m)

Item 2.1:

Unless expressly provided for by the Department, issuance of this permit does not modify,

supersede or rescind any order or determination previously issued by the Department or any of

the terms, conditions or requirements contained in such order or determination.

Condition 3: Applications for permit renewals, modifications and transfers

 Applicable State Requirement: 6 NYCRR 621.11

Item 3.1:

The permittee must submit a separate written application to the Department for renewal,

modification or transfer of this permit. Such application must include any forms or supplemental

information the Department requires. Any renewal, modification or transfer granted by the

Department must be in writing.

Item 3.2:

The permittee must submit a renewal application at least 180 days before expiration of permits

for Title V Facility Permits, or at least 30 days before expiration of permits for State Facility

Permits. 

Item 3.3:

Permits are transferrable with the approval of the department unless specifically prohibited by

the statute, regulation or another permit condition. Applications for permit transfer should be
 

Facility DEC ID: 4012200004

 DEC Permit Conditions

 Renewal 1/Mod 4/FINAL Page 6

submitted prior to actual transfer of ownership.

Condition 4-1: Permit modifications, suspensions or revocations by the

Department

 Applicable State Requirement: 6 NYCRR 621.13

Item 4-1.1:

The Department reserves the right to exercise all available authority to modify, suspend, or

revoke this permit in accordance with 6NYCRR Part 621. The grounds for modification,

suspension or revocation include:

a) materially false or inaccurate statements in the permit application or supporting papers;

b) failure by the permittee to comply with any terms or conditions of the permit;

c) exceeding the scope of the project as described in the permit application;

d) newly discovered material information or a material change in environmental conditions,

relevant technology or applicable law or regulations since the issuance of the existing permit;

e) noncompliance with previously issued permit conditions, orders of the commissioner, any

provisions of the Environmental Conservation Law or regulations of the Department related to

the permitted activity.

Condition 5: Permit modifications, suspensions or revocations by the Department

 Applicable State Requirement: 6 NYCRR 621.13

 Expired by Mod No: 4

Item 5.1:

The Department reserves the right to modify, suspend, or revoke this permit in accordance with

6NYCRR Part 621. The grounds for modification, suspension or revocation include:

 a) materially false or inaccurate statements in the permit application or supporting

papers;

 b) failure by the permittee to comply with any terms or conditions of the permit;

 c) exceeding the scope of the project as described in the permit application;

 d) newly discovered material information or a material change in environmental

conditions, relevant technology or applicable law or regulations since the issuance of the

existing permit;

 e) noncompliance with previously issued permit conditions, orders of the

commissioner, any provisions of the Environmental Conservation Law or regulations of

the Department related to the permitted activity.

Condition 4: Permit modifications, suspensions or revocations by the Department

 Applicable State Requirement: 6 NYCRR 621.13

 Expired by Mod No: 4

Item 4.1:

The Department reserves the right to modify, suspend, or revoke this permit in accordance with

6NYCRR Part 621. The grounds for modification, suspension or revocation include:

a) materially false or inaccurate statements in the permit application or supporting papers;

b) failure by the permittee to comply with any terms or conditions of the permit;

c) exceeding the scope of the project as described in the permit application;

d) newly discovered material information or a material change in environmental conditions,
 

Facility DEC ID: 4012200004

 DEC Permit Conditions

 Renewal 1/Mod 4/FINAL Page 7

relevant technology or applicable law or regulations since the issuance of the existing permit;

e) noncompliance with previously issued permit conditions, orders of the commissioner, any

provisions of the Environmental Conservation Law or regulations of the Department related to

the permitted activity.

 ** ** Facility Level ****

Condition 6: Submission of application for permit modification or renewal-REGION 4 

 HEADQUARTERS

 Applicable State Requirement: 6 NYCRR 621.6 (a)

Item 6.1:

Submission of applications for permit modification or renewal are to be submitted to:

 NYSDEC Regional Permit Administrator 

 Region 4 Headquarters

 Division of Environmental Permits

 1130 North Westcott Rd.

 Schenectady, NY 12306-2014

 (518) 357-2069
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 1 FINAL

 Permit Under the Environmental Conservation Law (ECL)

 ARTICLE 19: AIR POLLUTION CONTROL - TITLE V PERMIT

 IDENTIFICATION INFORMATION

Permit Issued To:OWENS CORNING INSULATING SYSTEMS LLC

 1 OWENS CORNING PKWY

 TOLEDO, OH 43659

Facility: OWENS-CORNING INSULATING SYSTEMS- FEURA BUSH

 1277 FEURA BUSH RD

 FEURA BUSH, NY 12067

Authorized Activity By Standard Industrial Classification Code:

 3296 - MINERAL WOOL

Mod 1 Permit Effective Date: 05/07/2007 Permit Expiration Date: 11/04/2015

Mod 0 Permit Effective Date: 11/05/2010 Permit Expiration Date: 11/04/2015

Mod 3 Permit Effective Date: 11/05/2010 Permit Expiration Date: 11/04/2015

Mod 4 Permit Effective Date: 05/18/2012 Permit Expiration Date: 11/04/2015
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 2 FINAL

 LIST OF CONDITIONS

 

 FEDERALLY ENFORCEABLE CONDITIONS

 Facility Level

 1 6 NYCRR 200.6: Acceptable Ambient Air Quality

 2 6 NYCRR 201-6.5 (a) (7): Fees

 3 6 NYCRR 201-6.5 (c): Recordkeeping and reporting of compliance 

 monitoring

 4 6 NYCRR 201-6.5 (c) (2): Monitoring, Related Recordkeeping, and 

 Reporting Requirements.

 5 6 NYCRR 201-6.5 (c) (3) (ii): Compliance Certification

 6 6 NYCRR 201-6.5 (e): Compliance Certification

 7 6 NYCRR 202-2.1: Compliance Certification

 8 6 NYCRR 202-2.5: Recordkeeping requirements

 9 6 NYCRR 215.2: Open Fires - Prohibitions

 10 6 NYCRR 200.7: Maintenance of Equipment

 11 6 NYCRR 201-1.7: Recycling and Salvage

 12 6 NYCRR 201-1.8: Prohibition of Reintroduction of Collected 

 Contaminants to the air

 13 6 NYCRR 201-3.2 (a): Exempt Sources - Proof of Eligibility

 14 6 NYCRR 201-3.3 (a): Trivial Sources - Proof of Eligibility

 15 6 NYCRR 201-6.5 (a) (4): Standard Requirement - Provide Information

 16 6 NYCRR 201-6.5 (a) (8): General Condition - Right to Inspect

 17 6 NYCRR 201-6.5 (d) (5): Standard Requirements - Progress Reports

 18 6 NYCRR 201-6.5 (f) (6): Off Permit Changes

 19 6 NYCRR 202-1.1: Required Emissions Tests

 21 40 CFR Part 68: Accidental release provisions.

 22 40CFR 82, Subpart F: Recycling and Emissions Reduction

 23 6 NYCRR Subpart 201-6: Emission Unit Definition

 24 6 NYCRR 201-6.5 (g): Non Applicable requirements

 *4-1 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *4-2 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *4-3 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *4-4 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *4-5 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *4-6 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *4-7 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *26 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 27 6 NYCRR 202-1.2: Notification

 28 6 NYCRR 202-1.3: Acceptable procedures - Stack test report submittal

 4-8 6 NYCRR 211.1: Air pollution prohibited

 29 6 NYCRR Part 212: Compliance Certification

 4-9 6 NYCRR 212.4 (a): Compliance Certification

 31 6 NYCRR 212.4 (c): Compliance Certification

 32 6 NYCRR 212.6 (a): Compliance Certification

 33 6 NYCRR 228-1.3 (a): Compliance Certification

 34 6 NYCRR 228-1.5 (a): Compliance Certification

 35 6 NYCRR 228-1.10: Compliance Certification

 36 6 NYCRR 234.3 (a) (1) (i): Compliance Certification

 37 6 NYCRR 234.5: Compliance Certification
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 3 FINAL

 38 6 NYCRR 234.6: Compliance Certification

 39 6 NYCRR 234.7: Compliance Certification

 40 6 NYCRR 234.8: Compliance Certification

 41 40CFR 60.110b(b), NSPS Subpart Kb: Compliance Certification

 42 40CFR 63.4, Subpart A: Prohibitions

 43 40CFR 63.6(e)(1), Subpart A: Operations during startup, shutdown, 

 and malfunction - §63.6(e)(1)(i)-(iii)

 44 40CFR 63.6(e)(3), Subpart A: Startup, Shutdown and Malfunction

 45 40CFR 63.9, Subpart A: 40 CFR 63.9 (b)(4) Construct/Reconstruct 

 Notification

 46 40CFR 63.9, Subpart A: 40 CFR 63.9 (e) Performance Test Notification

 47 40CFR 63.9, Subpart A: 40 CFR 63.9 (h) Notification of Compliance Status

 48 40CFR 63.10, Subpart A: § 63.10(b) General Recordkeeping Requirements

 49 40CFR 63.10, Subpart A: §63.10(d) General Reporting Requirements

 50 40CFR 63.3320(b)(2), Subpart JJJJ: Compliance Certification

 51 40CFR 63.3320(b)(3), Subpart JJJJ: Compliance Certification

 52 40CFR 63.3360(c), Subpart JJJJ: Compliance Certification

 53 40CFR 63.3400(b), Subpart JJJJ: Compliance Certification

 54 40CFR 63.3400(c)(1), Subpart JJJJ: Compliance Certification

 55 40CFR 63.3400(c)(2), Subpart JJJJ: Compliance Certification

 56 40CFR 63.3410(a), Subpart JJJJ: Compliance Certification

 4-10 40CFR 63, Subpart NNN: 40 CFR 63, Subpart NNN - non-applicability

 76 40 CFR Part 64: Compliance Certification

 77 40 CFR Part 64: Compliance Certification

 4-11 40 CFR 64.8: Compliance Certification

 78 40 CFR 64.8: Compliance Certification

 79 40 CFR 64.8: Compliance Certification

 81 40 CFR Part 70: Compliance Certification

 Emission Unit Level

 82 6 NYCRR Subpart 201-6: Emission Point Definition By Emission Unit

 83 6 NYCRR Subpart 201-6: Process Definition By Emission Unit

 84 6 NYCRR Subpart 201-7: Emission Unit Permissible Emissions

 85 6 NYCRR Subpart 201-7: Process Permissible Emissions

 EU=U-00001

 *86 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 EU=U-00002

 *87 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *88 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *89 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 92 40 CFR Part 64: Compliance Certification

 93 40 CFR Part 64: Compliance Certification

 EU=U-00003

 *94 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 95 40 CFR Part 64: Compliance Certification

 96 40 CFR Part 64: Compliance Certification

 EU=U-00003,Proc=FZ1,ES=FZ1SS

 97 40 CFR Part 64: Compliance Certification

 98 40 CFR Part 64: Compliance Certification
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 4 FINAL

 EU=U-00003,Proc=FZ1,ES=FZ2SS

 99 40 CFR Part 64: Compliance Certification

 100 40 CFR Part 64: Compliance Certification

 EU=U-00003,Proc=FZ1,ES=FZ5SS

 101 40 CFR Part 64: Compliance Certification

 102 40 CFR Part 64: Compliance Certification

 EU=U-00003,Proc=FZ1,ES=FZ6SS

 103 40 CFR Part 64: Compliance Certification

 104 40 CFR Part 64: Compliance Certification

 EU=U-00003,Proc=FZ2,ES=FZ3SS

 105 40 CFR Part 64: Compliance Certification

 106 40 CFR Part 64: Compliance Certification

 EU=U-00003,Proc=FZ2,ES=FZ4SS

 107 40 CFR Part 64: Compliance Certification

 108 40 CFR Part 64: Compliance Certification

 EU=U-00003,Proc=FZ2,ES=FZEP1

 109 40 CFR Part 64: Compliance Certification

 110 40 CFR Part 64: Compliance Certification

 EU=U-00003,Proc=FZ2,ES=FZEP2

 111 40 CFR Part 64: Compliance Certification

 112 40 CFR Part 64: Compliance Certification

 EU=U-00006

 114 6 NYCRR 229.3 (e) (2) (iv): VOL storage tanks from 10000 - 20000 gallons

 115 6 NYCRR 229.3 (e) (2) (v): VOL storage tanks less than 10000 gallons

 EU=U-00008

 *119 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 EU=U-00009

 *120 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 EU=U-00010

 *121 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 EU=U-00011

 *4-12 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 EU=U-00012

 *122 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *123 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 *124 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 127 40 CFR Part 64: Compliance Certification

 128 40 CFR Part 64: Compliance Certification
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 5 FINAL

 EU=U-00013,EP=00017,Proc=FC2,ES=DM2DB

 130 40 CFR Part 64: Compliance Certification

 EU=U-00017

 *131 6 NYCRR Subpart 201-7: Capping Monitoring Condition

 STATE ONLY ENFORCEABLE CONDITIONS

 Facility Level

 132 ECL 19-0301: Contaminant List

 133 6 NYCRR 201-1.4: Unavoidable noncompliance and violations

 4-13 6 NYCRR 211.2: Visible Emissions Limited

 4-14 6 NYCRR 220-2.3 (a): Compliance Demonstration

 4-15 6 NYCRR 220-2.4 (a): Compliance Demonstration

 4-16 6 NYCRR 220-2.4 (c): Compliance Demonstration

 4-17 6 NYCRR 220-2.4 (d): Compliance Demonstration

 136 6 NYCRR 231-11.2 (b): Compliance Demonstration

 4-18 6 NYCRR Part 249: BART capping equation - NOx

 4-19 6 NYCRR Part 249: BART capping equation - PM-10

 4-20 6 NYCRR Part 249: BART capping equation - SO2

 Emission Unit Level

 EU=U-00005,Proc=AA1

 4-21 6 NYCRR 211.2: Compliance Demonstration

 EU=U-00010

 138 6 NYCRR 211.2: Compliance Demonstration

 EU=U-00015,Proc=AA2

 4-22 6 NYCRR 211.2: Compliance Demonstration

 NOTE: * preceding the condition number indicates capping.
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 6 FINAL

 FEDERALLY ENFORCEABLE CONDITIONS

 **** Facility Level  

 NOTIFICATION OF GENERAL PERMITTEE OBLIGATIONS

 The items listed below are not subject to the annual compliance certification

 requirements under Title V. Permittees may also have other obligations

 under regulations of general applicability.

Item A: Emergency Defense - 6 NYCRR 201-1.5

 An emergency constitutes an affirmative defense to an 

 action brought for noncompliance with emissions 

 limitations or permit conditions for all facilities in New

 York State.

 (a) The affirmative defense of emergency shall be 

 demonstrated through properly signed, contemporaneous 

 operating logs, or other relevant evidence that:

 (1) An emergency occurred and that the facility owner 

 and/or

 operator can identify the cause(s) of the 

 emergency;

 (2) The equipment at the permitted facility causing the

 emergency was at the time being properly operated;

 (3) During the period of the emergency the facility owner

 and/or operator took all reasonable steps to minimize 

 levels of emissions that exceeded the emission standards, 

 or other requirements in the permit; and

 (4) The facility owner and/or operator notified the 

 Department

 within two working days after the event occurred. This 

 notice must contain a description of the emergency, any 

 steps taken to mitigate emissions, and corrective actions 

 taken.

 (b) In any enforcement proceeding, the facility owner 

 and/or operator seeking to establish the occurrence of an 

 emergency has the burden of proof.

 (c) This provision is in addition to any emergency or 

 upset provision contained in any applicable requirement.

Item B: Public Access to Recordkeeping for Title V Facilities - 6

 NYCRR 201-1.10 (b)

 The Department will make available to the public any 

 permit application, compliance plan, permit, and 

 monitoring and compliance certification report pursuant to

 Section 503(e) of the Act, except for information entitled

 to confidential treatment pursuant to 6 NYCRR Part 616 - 

 Public Access to records and Section 114(c) of the Act.
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 7 FINAL

Item C: Timely Application for the Renewal of Title V Permits - 6

 NYCRR 201-6.3 (a) (4)

 Owners and/or operators of facilities having an issued 

 Title V permit shall submit a complete application at 

 least 180 days, but not more than eighteen months, prior 

 to the date of permit expiration for permit renewal 

 purposes.

Item D: Certification by a Responsible Official - 6 NYCRR 201-6.3

 (d) (12)

 Any application, form, report or compliance certification

 required to be submitted pursuant to the federally 

 enforceable portions of this permit shall contain a 

 certification of truth, accuracy and completeness by a 

 responsible official. This certification shall state that 

 based on information and belief formed after reasonable 

 inquiry, the statements and information in the document 

 are true, accurate, and complete.

Item E: Requirement to Comply With All Conditions - 6 NYCRR 

 201-6.5 (a) (2)

 The permittee must comply with all conditions of the 

 Title V facility permit. Any permit non-compliance 

 constitutes a violation of the Act and is grounds for 

 enforcement action; for permit termination, revocation and

 reissuance, or modification; or for denial of a permit 

 renewal application.

Item F: Permit Revocation, Modification, Reopening, Reissuance or

 Termination, and Associated Information Submission 

 Requirements - 6 NYCRR 201-6.5 (a) (3)

 This permit may be modified, revoked, reopened and 

 reissued, or terminated for cause. The filing of a request

 by the permittee for a permit modification, revocation and

 reissuance, or termination, or of a notification of 

 planned changes or anticipated noncompliance does not stay

 any permit condition.

Item G: Cessation or Reduction of Permitted Activity Not a 

 Defense - 6 NYCRR 201-6.5 (a) (5)

 It shall not be a defense for a permittee in an 

 enforcement action to claim that a cessation or reduction 

 in the permitted activity would have been necessary in 

 order to maintain compliance with the conditions of this 

 permit.

Item H: Property Rights - 6 NYCRR 201-6.5 (a) (6)

 This permit does not convey any property rights of any 

 sort or any exclusive privilege.
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 8 FINAL

Item I: Severability - 6 NYCRR 201-6.5 (a) (9)

 If any provisions, parts or conditions of this permit are

 found to be invalid or are the subject of a challenge, the

 remainder of this permit shall continue to be valid.

Item J: Permit Shield - 6 NYCRR 201-6.5 (g)

 All permittees granted a Title V facility permit shall be

 covered under the protection of a permit shield, except as

 provided under 6 NYCRR Subpart 201-6. Compliance with the

 conditions of the permit shall be deemed compliance with 

 any applicable requirements as of the date of permit 

 issuance, provided that such applicable requirements are 

 included and are specifically identified in the permit, or

 the Department, in acting on the permit application or 

 revision, determines in writing that other requirements 

 specifically identified are not applicable to the major 

 stationary source, and the permit includes the 

 determination or a concise summary thereof. Nothing herein

 shall preclude the Department from revising or revoking 

 the permit pursuant to 6 NYCRR Part 621 or from exercising

 its summary abatement authority. Nothing in this permit 

 shall alter or affect the following:

 i. The ability of the Department to seek to bring suit

 on behalf of the State of New York, or the Administrator 

 to seek to bring suit on behalf of the United States, to 

 immediately restrain any person causing or contributing to

 pollution presenting an imminent and substantial 

 endangerment to public health, welfare or the environment 

 to stop the emission of air pollutants causing or 

 contributing to such pollution;

 ii. The liability of a permittee of the Title V 

 facility for any violation of applicable requirements 

 prior to or at the time of permit issuance;

 iii. The applicable requirements of Title IV of the 

 Act;

 iv. The ability of the Department or the Administrator

 to obtain information from the permittee concerning the 

 ability to enter, inspect and monitor the facility.

Item K: Reopening for Cause - 6 NYCRR 201-6.5 (i)

 This Title V permit shall be reopened and revised under 

 any of the following circumstances:

 i. If additional applicable requirements under the Act

 become applicable where this permit's remaining term is 
 

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 three or more years, a reopening shall be completed not 

 later than 18 months after promulgation of the applicable 

 requirement. No such reopening is required if the 

 effective date of the requirement is later than the date 

 on which this permit is due to expire, unless the original

 permit or any of its terms and conditions has been 

 extended by the Department pursuant to the provisions of 

 Part 201-6.7 and Part 621.

 ii. The Department or the Administrator determines 

 that the permit contains a material mistake or that 

 inaccurate statements were made in establishing the 

 emissions standards or other terms or conditions of the 

 permit.

 iii. The Department or the Administrator determines 

 that the Title V permit must be revised or reopened to 

 assure compliance with applicable requirements.

 iv. If the permitted facility is an "affected source" 

 subject to the requirements of Title IV of the Act, and 

 additional requirements (including excess emissions 

 requirements) become applicable. Upon approval by the 

 Administrator, excess emissions offset plans shall be 

 deemed to be incorporated into the permit.

 Proceedings to reopen and issue Title V facility permits 

 shall follow the same procedures as apply to initial 

 permit issuance but shall affect only those parts of the 

 permit for which cause to reopen exists.

 Reopenings shall not be initiated before a notice of such

 intent is provided to the facility by the Department at 

 least thirty days in advance of the date that the permit 

 is to be reopened, except that the Department may provide

 a shorter time period in the case of an emergency.

Item L: Permit Exclusion - ECL 19-0305

 The issuance of this permit by the Department and the 

 receipt thereof by the Applicant does not and shall not be

 construed as barring, diminishing, adjudicating or in any 

 way affecting any legal, administrative or equitable 

 rights or claims, actions, suits, causes of action or 

 demands whatsoever that the Department may have against 

 the Applicant for violations based on facts and 

 circumstances alleged to have occurred or existed prior to

 the effective date of this permit, including, but not 

 limited to, any enforcement action authorized pursuant to 

 the provisions of applicable federal law, the 

 Environmental Conservation Law of the State of New York 

 (ECL) and Chapter III of the Official Compilation of the 

 Codes, Rules and Regulations of the State of New York 
 

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 (NYCRR). The issuance of this permit also shall not in any

 way affect pending or future enforcement actions under the

 Clean Air Act brought by the United States or any person.

Item M: Federally Enforceable Requirements - 40 CFR 70.6 (b)

 All terms and conditions in this permit required by the 

 Act or any applicable requirement, including any 

 provisions designed to limit a facility's potential to 

 emit, are enforceable by the Administrator and citizens 

 under the Act. The Department has, in this permit, 

 specifically designated any terms and conditions that are 

 not required under the Act or under any of its applicable 

 requirements as being enforceable under only state 

 regulations.

 MANDATORY FEDERALLY ENFORCEABLE PERMIT CONDITIONS 

 SUBJECT TO ANNUAL CERTIFICATIONS AT ALL TIMES

 The following federally enforceable permit conditions are mandatory for all

 Title V permits and are subject to annual compliance certification 

 requirements at all times.

Condition 1: Acceptable Ambient Air Quality

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 200.6

Item 1.1:

Notwithstanding the provisions of 6 NYCRR Chapter III, Subchapter A, no person shall allow or

permit any air contamination source to emit air contaminants in quantities which alone or in

combination with emissions from other air contamination sources would contravene any

applicable ambient air quality standard and/or cause air pollution. In such cases where

contravention occurs or may occur, the Commissioner shall specify the degree and/or method of

emission control required.

Condition 2: Fees

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (a) (7)

Item 2.1:

The owner and/or operator of a stationary source shall pay fees to the Department consistent

with the fee schedule authorized by ECL 72-0303.

Condition 3: Recordkeeping and reporting of compliance monitoring

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (c)

Item 3.1:
 

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The following information must be included in any required compliance monitoring records and

reports:

(i) The date, place, and time of sampling or measurements;

(ii) The date(s) analyses were performed;

(iii)The company or entity that performed the analyses;

(iv) The analytical techniques or methods used including quality assurance and quality control

procedures if required;

(v) The results of such analyses including quality assurance data where required; and

(vi) The operating conditions as existing at the time of sampling or measurement.

Any deviation from permit requirements must be clearly identified in all records and reports. 

Reports must be certified by a responsible official, consistent with Section 201-6.3 of this Part

201.

Condition 4: Monitoring, Related Recordkeeping, and Reporting 

 Requirements.

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (c) (2)

Item 4.1:

Compliance monitoring and recordkeeping shall be conducted according to the terms and

conditions contained in this permit and shall follow all quality assurance requirements found in

applicable regulations. Records of all monitoring data and support information must be retained

for a period of at least 5 years from the date of the monitoring, sampling, measurement, report,

or application. Support information includes all calibration and maintenance records and all

original strip-chart recordings for continuous monitoring instrumentation, and copies of all

reports required by the permit. 

Condition 5: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (c) (3) (ii)

Item 5.1:

The Compliance Certification activity will be performed for the Facility.

Item 5.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 To meet the requirements of this facility permit with 

 respect to reporting, the permittee must:

 Submit reports of any required monitoring at a minimum 
 

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 frequency of every 6 months, based on a calendar year 

 reporting schedule. These reports shall be submitted to 

 the Department within 30 days after the end of a reporting

 period. All instances of deviations from permit 

 requirements must be clearly identified in such reports. 

 All required reports must be certified by the responsible 

 official for this facility.

 Notify the Department and report permit deviations and 

 incidences of noncompliance stating the probable cause of 

 such deviations, and any corrective actions or preventive 

 measures taken. Where the underlying applicable 

 requirement contains a definition of prompt or otherwise 

 specifies a time frame for reporting deviations, that 

 definition or time frame shall govern. Where the 

 underlying applicable requirement fails to address the 

 time frame for reporting deviations, reports of deviations

 shall be submitted to the permitting authority based on 

 the following schedule:

 (1) For emissions of a hazardous air pollutant (as 

 identified in an applicable regulation) that continue for 

 more than an hour in excess of permit requirements, the 

 report must be made within 24 hours of the 

 occurrence.

 (2) For emissions of any regulated air pollutant, 

 excluding those listed in paragraph (1) of this section, 

 that continue for more than two hours in excess of permit 

 requirements, the report must be made within 48 

 hours.

 (3) For all other deviations from permit requirements, 

 the report shall be contained in the 6 month monitoring 

 report required above.

 (4) This permit may contain a more stringent reporting 

 requirement than required by paragraphs (1), (2) or (3) 

 above. If more stringent reporting requirements have been

 placed in this permit or exist in applicable requirements 

 that apply to this facility, the more stringent reporting 

 requirement shall apply.

 If above paragraphs (1) or (2) are met, the source must 

 notify the permitting authority by telephone during normal

 business hours at the Regional Office of jurisdiction for 

 this permit, attention Regional Air Pollution Control 

 Engineer (RAPCE) according to the timetable listed in 

 paragraphs (1) and (2) of this section. For deviations 

 and incidences that must be reported outside of normal 

 business hours, on weekends, or holidays, the DEC Spill 

 Hotline phone number at 1-800-457-7362 shall be used. A 
 

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 written notice, certified by a responsible official 

 consistent with 6 NYCRR Part 201-6.3(d)(12), must be 

 submitted within 10 working days of an occurrence for 

 deviations reported under (1) and (2). All deviations 

 reported under paragraphs (1) and (2) of this section must

 also be identified in the 6 month monitoring report 

 required above.

 The provisions of 6 NYCRR 201-1.4 shall apply if the 

 permittee seeks to have a violation excused unless 

 otherwise limited by regulation. In order to have a 

 violation of a federal regulation (such as a new source 

 performance standard or national emissions standard for 

 hazardous air pollutants) excused, the specific federal 

 regulation must provide for an affirmative defense during 

 start-up, shutdowns, malfunctions or upsets. 

 Notwithstanding any recordkeeping and reporting 

 requirements in 6 NYCRR 201-1.4, reports of any deviations

 shall not be on a less frequent basis than the reporting 

 periods described in paragraphs (1) and (4) above. 

 In the case of any condition contained in this permit with

 a reporting requirement of "Upon request by regulatory 

 agency" the permittee shall include in the semiannual 

 report, a statement for each such condition that the 

 monitoring or recordkeeping was performed as required or 

 requested and a listing of all instances of deviations 

 from these requirements.

 In the case of any emission testing performed during the 

 previous six month reporting period, either due to a 

 request by the Department, EPA, or a regulatory 

 requirement, the permittee shall include in the semiannual

 report a summary of the testing results and shall indicate

 whether or not the Department or EPA has approved the 

 results.

 All semiannual reports shall be submitted to the 

 Administrator (or his or her representative) as well as 

 two copies to the Department (one copy to the regional air

 pollution control engineer (RAPCE) in the regional office 

 and one copy to the Bureau of Quality Assurance (BQA) in 

 the DEC central office). Mailing addresses for the above 

 referenced persons are contained in the monitoring 

 condition for 6 NYCRR Part 201-6.5(e), contained elsewhere

 in this permit.

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).
 

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Condition 6: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (e)

Item 6.1:

The Compliance Certification activity will be performed for the Facility.

Item 6.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Requirements for compliance certifications with terms and

 conditions contained in this facility permit include the 

 following:

 i. Compliance certifications shall contain:

 - the identification of each term or condition of the 

 permit that is the basis of the certification;

 - the compliance status;

 - whether compliance was continuous or intermittent;

 - the method(s) used for determining the compliance status

 of the facility, currently and over the reporting period 

 consistent with the monitoring and related recordkeeping 

 and reporting requirements of this permit;

 - such other facts as the Department may require to 

 determine the compliance status of the facility as 

 specified in any special permit terms or conditions; 

 and

 - such additional requirements as may be specified 

 elsewhere in this permit related to compliance 

 certification.

 ii. The responsible official must include in the annual 

 certification report all terms and conditions contained in

 this permit which are identified as being subject to 

 certification, including emission limitations, standards, 

 or work practices. That is, the provisions labeled herein

 as "Compliance Certification" are not the only provisions 

 of this permit for which an annual certification is 

 required.

 iii. Compliance certifications shall be submitted 

 annually. Certification reports are due 30 days after the

 anniversary date of four consecutive calendar quarters. 

 The first report is due 30 days after the calendar quarter

 that occurs just prior to the permit anniversary date, 

 unless another quarter has been acceptable by the 

 Department.

 iv. All compliance certifications shall be submitted to 
 

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 the Administrator (or his or her representative) as well 

 as two copies to the Department (one copy to the regional 

 air pollution control engineer (RAPCE) in the regional 

 office and one copy to the Bureau of Quality Assurance 

 (BQA) in the DEC central office). Please send annual 

 compliance certifications to Chief of the Stationary 

 Source Compliance Section, the Region 2 EPA representative

 for the Administrator, at the following address:

 USEPA Region 2

 Air Compliance Branch

 290 Broadway

 New York, NY 10007-1866

 

 The address for the RAPCE is as follows:

 NYSDEC

 1130 North Westcott Road

 Schenectady, NY 12306-2014

 The address for the BQA is as follows:

 NYSDEC 

 Bureau of Quality Assurance

 625 Broadway

 Albany, NY 12233-3258

Monitoring Frequency: ANNUALLY

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2011.

Subsequent reports are due on the same day each year

Condition 7: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 202-2.1

Item 7.1:

The Compliance Certification activity will be performed for the Facility.

Item 7.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Emission statements shall be submitted on or before April

 15th each year for emissions of the previous calendar 

 year. Statements are to be mailed to: New York State 

 Department of Environmental Conservation, Division of Air 

 Resources, Bureau of Air Quality Planning, 625 Broadway, 

 Albany NY 12233-3251
 

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Monitoring Frequency: ANNUALLY

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due by April 15th for previous calendar year

Condition 8: Recordkeeping requirements

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 202-2.5

Item 8.1:

(a) The following records shall be maintained for at least five years:

 (1) a copy of each emission statement submitted to the department; and

 (2) records indicating how the information submitted in the emission

statement was determined, including any calculations, data, measurements, and estimates used.

(b) These records shall be made available at the facility to the representatives of the

department upon request during normal business hours.

Condition 9: Open Fires - Prohibitions

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 215.2

Item 9.1: 

Except as allowed by Title 6 NYCRR Section 215.3, no person shall burn, cause, suffer, allow

or permit the burning of any materials in an open fire.

Item 9.2

Per Section 215.3, burning in an open fire, provided it is not contrary to other law or regulation,

will be allowed as follows:

(a) On-site burning in any town with a total population less than 20,000 of downed limbs and

branches (including branches with attached leaves or needles) less than six inches in diameter

and eight feet in length between May 15th and the following March 15th. For the purposes of

this subdivision, the total population of a town shall include the population of any village or

portion thereof located within the town. However, this subdivision shall not be construed to

allow burning within any village.

(b) Barbecue grills, maple sugar arches and similar outdoor cooking devices when actually used

for cooking or processing food.

(c) Small fires used for cooking and camp fires provided that only charcoal or untreated wood is

used as fuel and the fire is not left unattended until extinguished.

(d) On-site burning of agricultural wastes as part of a valid agricultural operation on contiguous

agricultural lands larger than five acres actively devoted to agricultural or horticultural use,

provided such waste is actually grown or generated on those lands and such waste is capable of

being fully burned within a 24-hour period.

(e) The use of liquid petroleum fueled smudge pots to prevent frost damage to crops.

(f) Ceremonial or celebratory bonfires where not otherwise prohibited by law, provided that only

untreated wood or other agricultural products are used as fuel and the fire is not left unattended

until extinguished.

(g) Small fires that are used to dispose of a flag or religious item, and small fires or other smoke
 

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producing process where not otherwise prohibited by law that are used in connection with a

religious ceremony.

(h) Burning on an emergency basis of explosive or other dangerous or contraband materials by

police or other public safety organization.

(i) Prescribed burns performed according to Part 194 of this Title.

(j) Fire training, including firefighting, fire rescue, and fire/arson investigation training,

performed under applicable rules and guidelines of the New York State Department of State's

Office of Fire Prevention and Control. For fire training performed on acquired structures, the

structures must be emptied and stripped of any material that is toxic, hazardous or likely to emit

toxic smoke (such as asbestos, asphalt shingles and vinyl siding or other vinyl products) prior to

burning and must be at least 300 feet from other occupied structures. No more than one structure

per lot or within a 300 foot radius (whichever is bigger) may be burned in a training exercise.

(k) Individual open fires as approved by the Director of the Division of Air Resources as may be

required in response to an outbreak of a plant or animal disease upon request by the

commissioner of the Department of Agriculture and Markets, or for the destruction of invasive

plant and insect species.

(l) Individual open fires that are otherwise authorized under the environmental conservation law,

or by rule or regulation of the Department.

 MANDATORY FEDERALLY ENFORCEABLE PERMIT CONDITIONS 

 SUBJECT TO ANNUAL CERTIFICATIONS ONLY IF APPLICABLE

 The following federally enforceable permit conditions are mandatory for all 

 Title V permits and are subject to annual compliance certification 

 requirements only if effectuated during the reporting period.

 [NOTE: The corresponding annual compliance certification for 

 those conditions not effectuated during the reporting period shall 

 be specified as "not applicable".]

Condition 10: Maintenance of Equipment

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 200.7

Item 10.1:

Any person who owns or operates an air contamination source which is equipped with an

emission control device shall operate such device and keep it in a satisfactory state of

maintenance and repair in accordance with ordinary and necessary practices, standards and

procedures, inclusive of manufacturer's specifications, required to operate such device

effectively.

Condition 11: Recycling and Salvage

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-1.7

Item 11.1:

Where practical, any person who owns or operates an air contamination source shall recycle or

salvage air contaminants collected in an air cleaning device according to the requirements of the

ECL.
 

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Condition 12: Prohibition of Reintroduction of Collected Contaminants to

 the air

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-1.8

Item 12.1:

No person shall unnecessarily remove, handle or cause to be handled, collected air contaminants

from an air cleaning device for recycling, salvage or disposal in a manner that would reintroduce

them to the outdoor atmosphere.

Condition 13: Exempt Sources - Proof of Eligibility

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-3.2 (a)

Item 13.1:

The owner and/or operator of an emission source or unit that is eligible to be exempt may be

required to certify that it operates within the specific criteria described in this Subpart. The

owner or operator of any such emission source must maintain all required records on-site for a

period of five years and make them available to representatives of the department upon request.

Department representatives must be granted access to any facility which contains emission

sources or units subject to this Subpart, during normal operating hours, for the purpose of

determining compliance with this and any other State and Federal air pollution control

requirements, regulations, or law.

Condition 14: Trivial Sources - Proof of Eligibility

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-3.3 (a)

Item 14.1:

The owner and/or operator of an emission source or unit that is listed as being trivial in this Part

may be required to certify that it operates within the specific criteria described in this Subpart.

The owner or operator of any such emission source must maintain all required records on-site for

a period of five years and make them available to representatives of the department upon

request. Department representatives must be granted access to any facility which contains

emission sources or units subject to this Subpart, during normal operating hours, for the purpose

of determining compliance with this and any other State and Federal air pollution control

requirements, regulations, or law.

Condition 15: Standard Requirement - Provide Information

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (a) (4)

Item 15.1:

The owner and/or operator shall furnish to the department, within a reasonable time, any

information that the department may request in writing to determine whether cause exists for

modifying, revoking and reissuing, or terminating the permit or to determine compliance with

the permit. Upon request, the permittee shall also furnish to the department copies of records
 

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required to be kept by the permit or, for information claimed to be confidential, the permittee

may furnish such records directly to the administrator along with a claim of confidentiality, if the

administrator initiated the request for information or otherwise has need of it.

Condition 16: General Condition - Right to Inspect

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (a) (8)

Item 16.1:

The department or an authorized representative shall be allowed upon presentation of credentials

 and other documents as may be required by law to:

(i) enter upon the permittee's premises where a facility subject to the permitting requirements of

this Subpart is located or emissions-related activity is conducted, or where records must be kept

under the conditions of the permit;

(ii) have access to and copy, at reasonable times, any records that must be kept under the

conditions of the permit;

(iii) inspect at reasonable times any emission sources, equipment (including monitoring and air

pollution control equipment), practices, and operations regulated or required under the permit;

and

(iv) sample or monitor at reasonable times substances or parameters for the purpose of assuring

compliance with the permit or applicable requirements.

Condition 17: Standard Requirements - Progress Reports

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (d) (5)

Item 17.1:

Progress reports consistent with an applicable schedule of compliance are to be submitted at

least semiannually, or at a more frequent period if specified in the applicable requirement or by

the department. Such progress reports shall contain the following:

(i) dates for achieving the activities, milestones, or compliance required in the schedule of

compliance, and dates when such activities, milestones or compliance were achieved; and

(ii) an explanation of why any dates in the schedule of compliance were not or will not be met,

and any preventive or corrective measures adopted.

Condition 18: Off Permit Changes

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (f) (6)

Item 18.1:

No permit revision will be required for operating changes that contravene an express permit

term, provided that such changes would not violate applicable requirements as defined under this

Part or contravene federally enforceable monitoring (including test methods), recordkeeping,
 

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reporting, or compliance certification permit terms and conditions. Such changes may be made

without requiring a permit revision, if the changes are not modifications under any provision of

title I of the act and the changes do not exceed the emissions allowable under the permit

(whether expressed therein as a rate of emissions or in terms of total emissions) provided that the

facility provides the administrator and the department with written notification as required below

in advance of the proposed changes within a minimum of seven days. The facility owner or

operator, and the department shall attach each such notice to their copy of the relevant permit.

(i) For each such change, the written notification required above shall include a brief description

of the change within the permitted facility, the date on which the change will occur, any change

in emissions, and any permit term or condition that is no longer applicable as a result of the

change.

(ii) The permit shield described in section 6 NYCRR 201-6.6 shall not apply to any change

made pursuant to this paragraph.

Condition 19: Required Emissions Tests

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 202-1.1

Item 19.1:

For the purpose of ascertaining compliance or non-compliance with any air pollution control

code, rule or regulation, the commissioner may require the person who owns such air

contamination source to submit an acceptable report of measured emissions within a stated time.

Condition 21: Accidental release provisions.

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 68

Item 21.1:

If a chemical is listed in Tables 1,2,3 or 4 of 40 CFR §68.130 is present in a process in quantities

greater than the threshold quantity listed in Tables 1,2,3 or 4, the following requirements will

apply:

a) The owner or operator shall comply with the provisions of 40 CFR Part 68 and;

b) The owner or operator shall submit at the time of permit issuance (if not previously

submitted) one of the following, if such quantities are present: 

1) A compliance schedule for meeting the requirements of 40 CFR Part 68 by the date provided

in 40 CFR §68.10(a) or,

2) A certification statement that the source is in compliance with all requirements of 40 CFR

Part 68, including the registration and submission of the Risk Management Plan. Information

should be submitted to:

Risk Management Plan Reporting Center

C/O CSC

8400 Corporate Dr
 

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Carrollton, Md. 20785

Condition 22: Recycling and Emissions Reduction

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 82, Subpart F

Item 22.1:

The permittee shall comply with all applicable provisions of 40 CFR Part 82.

 The following conditions are subject to annual compliance certification 

 requirements for Title V permits only.

Condition 23: Emission Unit Definition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-6

Item 23.1(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00002 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM-1 OXY-FUEL 

 MELTER, CONTAINS EMISSION POINTS 00100 AND 

 00101, AND IS LOCATED IN BUILDING 1. 

 EMISSION POINT 00100 FEEDS INTO THE NEW, 

 COMMON STACK, EMMISSION POINT 00300. 

 EMISSION POINT 00101 IS USED STRICTLY FOR 

 DEP EMERGENCY SHUTDOWN, MAINTENANCE, OR 

 MALFUNCTION. WHEN A BYPASS SITUATION 

 OCCURS IT IS BEST PRACTICE TO KEEP THE 

 FURNACE IN A CONDITION OF THERMAL STABILITY

 BY MAINTAINING ITS PULL RATE. SHUTTING IT 

 OFF OR EVEN RESTRICTING THE MOLTEN GLASS 

 OUTPUT FOR THIS TYPE OF FURNACE AS A 

 PERCEIVED MEANS OF REDUCING EMISSIONS CAN 

 THERMALLY SHOCK THE FURNACE REFRACTORY 

 RESULTING IN FAILURE OR REDUCED LIFE OF THE

 CAPITAL ASSET. BY REDUCING THE SURFACE 

 AREA AND THICKNESS OF THE INSULATING CRUST 

 OF THE UNMELTED BATCH CAN ALSO RESULT IN 

 ACTUALLY INCREASED EMISSIONS.

 Building(s): 1

Item 23.2(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00003 
 

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 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM-1 MIXING 

 CHAMBER, FORMING ZONES, CURING OVEN, 

 COOLING SECTION, STRIPPING SECTION AND THE 

 MIST CONTROL SYSTEM FOR THE FORMING 

 BASEMENT, WHICH CONTAINS EMISSION POINTS 

 00005, 00006, 00022, 00102, 00103, 00104, 

 AND 00105, LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.3(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00005 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM-1 ASPHALT 

 APPLICATOR AND FLEXOGRAPHIC PRINTING, WHICH

 CONTAINS EMISSION POINT 00013, AND IS 

 LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.4(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00006 

 Emission Unit Description: 

 THIS UNIT REPRESENTS FACILITY STORAGE 

 TANKS INCLUDING RED DYE, ASPHALT, and 

 PROCESS OIL. THIS UNIT CONTAINS EMISSION 

 POINTS 00007, 00008, 00009, 00010, 00012, 

 00020, 00024. EMISSION POINTS 00007 AND 

 00008 ARE LOCATED IN BUILDING 1 AND 

 EMISSION POINTS 00009 THROUGH 00012, 00020 

 AND 00024 ARE LOCATED IN BUILDING 2. AS 

 PART OF THE CONVERSION TO A STARCH-BASED 

 BINDER SYSTEM, THERE ARE TWO NEW 

 MALTODEXTRIN TANKS (AT 15,227 GALLONS 

 EACH), AND THE EXISTING 13,900 GALLON TANK 

 WILL BE MODIFIED TO STORE SODIUM HYDROXIDE.

 IN ADDITION, THERE ARE TWO NEW STORAGE 

 TANKS (A SODIUM HYPOPHOSPHITE TANK AT 6,189

 GALLONS AND A CITRIC ACID TANK AT 8,225 

 GALLONS) THAT ARE BELOW THE EXEMPTION 

 LEVELS NOTED IN 6 NYCRR 201-3.2(C)(25) AND,

 THEREFORE, ARE NOT REQUIRED TO BE 

 INDIVIDUALLY LISTED ELSEWHERE IN THIS 

 PERMIT.

 Building(s): 1

Item 23.5(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 23 FINAL

 Emission Unit: U-00011 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM2 MIXED BATCH 

 BIN, WHICH CONTAINS EMISSION POINT 00014, 

 AND IS LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.6(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00012 

 Emission Unit Description: 

 THIS EMISSION UNIT REPRESENTS THE DM2 OXY 

 FUEL MELTER, CONTAINS EMISSION POINTS 

 00200, 000201 AND IS LOCATED IN BUILDING 1.

 EMISSION POINT 00200 FEEDS INTO THE COMMON

 STACK, EMISSION POINT 00300. EMISSION 

 POINT 00201 IS USED STRICTLY FOR DEP 

 EMERGENCY SHUTDOWN, MAINTENANCE, OR 

 MALFUNCTION. WHEN A BYPASS SITUATION 

 OCCURS IT IS BEST PRACTICE TO KEEP THE 

 FURNACE IN A CONDITION OF THERMAL STABILITY

 BY MAINTAINING ITS PULL RATE. SHUTTING IT 

 OFF OR EVEN RESTRICTING THE MOLTEN GLASS 

 OUTPUT FOR THIS TYPE OF FURNACE AS A 

 PERCEIVED MEANS OF REDUCING EMISSIONS CAN 

 THERMALLY SHOCK THE FURNACE REFRACTORY 

 RESULTING IN FAILURE OR REDUCED LIFE OF THE

 CAPITAL ASSET. BY REDUCING THE SURFACE 

 AREA AND THICKNESS OF THE INSULATING CRUST 

 OF UNMELTED BATCH SUCH ACTIONS CAN ALSO 

 ACTUALLY INCREASE EMISSIONS.

 Building(s): 1

Item 23.7(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00013 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM2 MIXING 

 CHAMBER, WHICH CONTAINS EMISSION POINT 

 00017, AND IS LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.8(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00014 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM2 COOLING AREA,

 COMPRISED OF DM2 SMOKE STRIPPER AND DM2 

 COOLING SECTION. THIS UNIT CONTAINS 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 24 FINAL

 EMISSION POINT 00018 AND 00021, AND IS 

 LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.9(From Mod 4):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00015 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM2 ASPHALT 

 APPLICATOR AND FLEXOGRAPHIC PRINTING, WHICH

 CONTAINS EMISSION POINT 00019, AND IS 

 LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.10(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00001 

 Emission Unit Description: 

 THIS EMISSION UNIT REPRESENTS THE DM-1 

 MIXED BATCH BIN, CONTAINS EMISSION POINT 

 00002 AND IS LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.11(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00007 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE BINDER ROOM, 

 WHICH CONTAINS EMISSION POINT 00027, AND IS

 LOCATED IN BUILDING 1. FOUR NEW STORAGE 

 TANKS (ONE BINDER MIX TANK AT 917 GALLONS 

 AND THREE BINDER CIRCULATION TANKS AT 1,202

 GALLONS EACH) ARE BEING ADDED AS PART OF 

 THE CONVERSION TO A STARCH-BASED BINDER 

 SYSTEM. ALL OF THESE TANKS HAVE CAPACITIES

 BELOW THE EXEMPTION LEVELS NOTED IN 6 NYCRR

 201-3.2(C)(25) AND, THEREFORE, ARE NOT 

 REQUIRED TO BE INDIVIDUALLY LISTED 

 ELSEWHERE IN THIS PERMIT.

 Building(s): 1

Item 23.12(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00008 

 Emission Unit Description: 

 THIS UNIT REPRESENTS DM-1 BAGGING 

 EQUIPMENT, WHICH CONTAINS EMISSION POINTS 

 00030 AND 00031, AND IS LOCATED IN BUILDING
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 25 FINAL

 1.

 Building(s): 1

Item 23.13(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00009 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM-1 CONDITIONING

 AND FOREHEARTH AREA WHICH CONTAINS EMISSION

 POINT 00035, AND IS LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.14(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00010 

 Emission Unit Description: 

 THIS UNIT REPRESENTS MISCELLANEOUS 

 FUGITIVE EMISSION SOURCES INCLUDING: 2 INK

 JET PRINTERS, A WASH WATER SYSTEM, 

 AGGREGATE CULLET STORAGE PILE, AND 

 UNLOADING AND MIXING OF GLASS BATCH 

 MATERIAL. THE WASH WATER SYSTEM IS LOCATED

 IN BUILDING 1, THE AGGREGATE CULLET STORAGE

 PILE IS LOCATED IN BUILDING 4, AND THE 

 UNLOADING AND MIXING OF GLASS BATCH 

 MATERIAL IS LOCATED IN BUILDING 3. TWO NEW

 STORAGE TANKS (A HOOD WALL WASH WATER 

 RECIRCULATION TANK AT 2,000 GALLONS AND A 

 BINDER MAKE-UP WATER TANK AT 1,737 GALLONS)

 ARE BEING ADDED AS PART OF THE CONVERSION 

 TO A STARCH-BASED BINDER SYSTEM. THESE TWO

 TANKS HAVE CAPACITIES BELOW THE EXEMPTION 

 LEVELS NOTED IN 6 NYCRR 201-3.2(C)(25) AND,

 THEREFORE, ARE NOT REQUIRED TO BE 

 INDIVIDUALLY LISTED ELSEWHERE IN THIS 

 PERMIT.

 Building(s): 1

 3

 4

Item 23.15(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00016 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM2 BAGGING 

 EQUIPMENT, WHICH CONTAINS EMISSION POINT 

 00032, AND IS LOCATED IN BUILDING 1.

 Building(s): 1
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 26 FINAL

Item 23.16(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00017 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE PENCIONE 

 COLLECTORS 1,2,3 AND 4 WHICH CONTAINS 

 EMISSION POINT 00028 AND 00029, AND IS 

 LOCATED IN BUILDING 1.

 Building(s): 1

Item 23.17(From Mod 0):

The facility is authorized to perform regulated processes under this permit for:

 Emission Unit: U-00018 

 Emission Unit Description: 

 THIS UNIT REPRESENTS THE DM2 CONDITIONING 

 AREA, WHICH CONTAINS EMISSION POINT 00036, 

 AND IS LOCATED IN BUILDING 1.

 Building(s): 1

Condition 24: Non Applicable requirements

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 201-6.5 (g)

Item 24.1:

This section contains a summary of those requirements that have been specifically identified as

being not applicable to this facility and/or emission units, emission points, processes and/or

emission sources within this facility. The summary also includes a justification for classifying

any such requirements as non-applicable.

 40 CFR 60.680

 Reason: Currently, both the DM-1 and DM-2 manufacturing lines are 

 not subject to 40 CFR 60, Supart PPP (40 CFR 60.680 or 

 NSPS PPP) - Standard of Performance for Wool Fiberglass 

 Insulation Manufacturing Plants. The proposed binder 

 change project to a starch-based binder will not trigger 

 the applicability of NSPS PPP for either the DM-1 or DM-2 

 manufacturing lines. Applicability of NSPS PPP is for 

 rotary spin wool fiberglass insulation manufacturing lines

 that commence construction, modification or reconstruction

 after February 7, 1984. 40 DFR 60.14 defines modification

 as any physical change or operational change to an 

 existing facility which results in an increase in the 

 emission rate to the atmosphere of any pollutant to which 

 a standard applies, where the emission rate is required to

 be expressed as kg/hour. In other words, the NSPS 

 modification provisions apply an hourly emissions rate 

 test to determine whether an emissions increase results 

 from a physical or operational change. Pursuant to 

 longstanding USEPA interpretations, the emission rate 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 27 FINAL

 before and after a physical or operational change is 

 evaluated at each unit by comparing the hourly potential 

 emissions under current maximum capacity to hourly 

 emissions at maximum capacity after the change.

 The binder change project will not increase the hourly 

 bare glass production rate of any of the affected 

 manufacturing lines. A comparison by the facility of the 

 standardized emission factor data applicable prior to the 

 binder change with emission factor data obtained from 

 stack tests performed during starch-based binder trials at

 the OCIS facility in Eloy, AZ demonstrates that the 

 maximum hourly particulate matter emissions will not 

 increase as a result of the binder change project. 

 Therefore, both the DM-1 and DM-2 manufacturing lines will

 remain not subject to NSPS PPP.

 40 CFR 63.820

 Emission Unit: U00015 Process: FG2

 Reason: This standard covers wide web flexographic printing. 

 Although the facility does use flexographic printing, it 

 does not qualify as wide web. In all cases, the printing 

 face is less than 18 inches wide.

Condition 4-1: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 4-1.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Part 249

Item 4-1.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 4-1.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-1.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 28 FINAL

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-1.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-1.6:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00003

 Emission Unit: U-00012

 Emission Unit: U-00013

 Emission Unit: U-00014

 Regulated Contaminant(s):

 CAS No: 007446-09-5 SULFUR DIOXIDE

Item 4-1.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 To avoid applicability of Part 249, Best Available 

 Retrofit Technology (BART), the total annual SO2 emissions

 from the BART-eligible sources EU2 (DM1 Oxy Fuel Furnace),

 EU3 (DM1 Forming/Curing/Cooling/Smoke Stripper), EU12 (DM2

 Oxy Fuel Furnace), EU13 (DM2 Mixing Chamber), and EU14 

 (DM2 Cooling Area and Smoke Stripper) shall not exceed 249

 tons per year (tpy) calculated as a rolling, 12-month 

 summation of emissions, and calculated on a monthly basis 

 using the procedure outlined in the special condition 

 covering the BART capping equations for SO2 located 

 elsewhere in this permit.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: GLASS

Parameter Monitored: SULFUR DIOXIDE

Upper Permit Limit: 249 tons per year

Monitoring Frequency: WHEN THE SOURCE IS OPERATING

Averaging Method: 12-month rolling average
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 29 FINAL

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-2: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 4-2.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Part 249

Item 4-2.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 4-2.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-2.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-2.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-2.6:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00003

 Emission Unit: U-00012
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 30 FINAL

 Emission Unit: U-00013

 Emission Unit: U-00014

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 4-2.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 To avoid applicability of Part 249, Best Available 

 Retrofit Technology (BART), the total annual PM-10 

 emissions from the BART-eligible sources EU2 (DM1 Oxy Fuel

 Furnace), EU3 (DM1 Forming/Curing/Cooling/Smoke Stripper),

 EU12 (DM2 Oxy Fuel Furnace), EU13 (DM2 Mixing Chamber), 

 and EU14 (DM2 Cooling Area and Smoke Stripper) shall not 

 exceed 249 tons per year (tpy) calculated as a rolling, 

 12-month summation of emissions, and calculated on a 

 monthly basis using the procedure outlined in the special 

 condition covering the BART capping equations for PM-10 

 located elsewhere in this permit.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: GLASS

Parameter Monitored: PM-10

Upper Permit Limit: 249 tons per year

Monitoring Frequency: WHEN THE SOURCE IS OPERATING

Averaging Method: 12-month rolling average

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-3: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 4-3.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Part 249

Item 4-3.2:

Operation of this facility shall take place in accordance with the approved criteria, emission
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 31 FINAL

limits, terms, conditions and standards in this permit.

Item 4-3.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-3.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-3.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-3.6:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00003

 Emission Unit: U-00012

 Emission Unit: U-00013

 Emission Unit: U-00014

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

Item 4-3.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 To avoid applicability of Part 249, Best Available 

 Retrofit Technology (BART), the total annual NOx emissions

 from the BART-eligible sources EU2 (DM1 Oxy Fuel Furnace),

 EU3 (DM1 Forming/Curing/Cooling/Smoke Stripper), EU12 (DM2

 Oxy Fuel Furnace), EU13 (DM2 Mixing Chamber), and EU14 

 (DM2 Cooling Area and Smoke Stripper) shall not exceed 249
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 32 FINAL

 tons per year (tpy) calculated as a rolling, 12-month 

 summation of emissions, and calculated on a monthly basis 

 using the procedure outlined in the special condition 

 covering the BART capping equations for NOx located 

 elsewhere in this permit.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: GLASS

Parameter Monitored: OXIDES OF NITROGEN

Upper Permit Limit: 249 tons per year

Monitoring Frequency: WHEN THE SOURCE IS OPERATING

Averaging Method: 12-month rolling average

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-4: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

 Replaces Condition(s) 25

Item 4-4.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Subpart 231-6

Item 4-4.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 4-4.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-4.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-4.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 33 FINAL

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-4.6:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00003

 Process: BP1

 Emission Unit: U-00003

 Process: CO1

 Emission Unit: U-00003

 Process: CS1

 Emission Unit: U-00003

 Process: FZ1

 Emission Unit: U-00003

 Process: FZ2

 Emission Unit: U-00003

 Process: ME1

 Emission Unit: U-00003

 Process: SS1

 Emission Unit: U-00013

 Process: FC2

 Emission Unit: U-00014

 Process: CS2

 Emission Unit: U-00014

 Process: SC2

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 4-4.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Within 180 days of commencing implementation of the 

 starch-based binder formulation, the facility owner or 

 operator shall conduct VOC emission testing/analysis on 

 the forming, curing, and cooling sections (includes smoke 

 strippers) of each manufacturing line (DM-1 and DM-2) in 

 order to establish associated emission factors in pounds 
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 34 FINAL

 of VOC per pound of binder solids applied. Such emission 

 factors will be used for determining the maximum binder 

 solids application rate (tons of binder solids applied per

 year) necessary to maintain emissions to less than the VOC

 emissions limit for the binder change project as set forth

 elsewhere in this permit. An acceptable VOC testing 

 protocol must be submitted to the department at least 

 thirty (30) days prior to conducting such testing. 

 Testing/analysis results must be reported to the 

 department within sixty (60) days following the completion

 of the testing. The testing results must also be included

 in the semi-annual reporting and annual compliance 

 certification required in this permit.

 While submission of an acceptable testing protocol is 

 required as explained above, the facility anticipates 

 using the following method for the testing of VOC 

 emissions from the new starch-based binder 

 formulation:

 The method consists of a Method 5E (or equivalent) 

 sampling train configured for total organic carbon (TOC) 

 analysis of the back half, combined with a Method 25A (or 

 equivalent) analyzer on a portion of the airstream exiting

 the Method 5E impinger train.

 The 0.1 N NaOH impinger contents of the Method 5E train 

 can be analyzed for TOC, following the protocol described 

 in Method 5E. In addition, a portion of the impinger 

 catch can be analyzed using methods such as Gas 

 Chromatography with Flame Ionization Detection (GC-FID) 

 where analytes are known. A portion of the 0.1 N NaOH 

 impinger catch can also be extracted and analyzed by Gas 

 Chromatography-Mass Spectrometry to permit identification 

 of compounds, similar to EPA Method 8270, a water method 

 for determining semi-volatiles. Finally, ion 

 chromatography can be applied to the impinger catch to 

 separate analytes such as formic acid and acetic acid. 

 Other techniques are possible, depending upon the nature 

 of the analytes. Polar and semi-volatile compounds will 

 be collected by the 0.1 N NaOH impinger train. These 

 analysis tools will establish a typical mass to carbon 

 ratio. Once a typical mass to carbon ratio for the Method

 5E catch is established, it will be used to apply to the 

 Method 5E results when future VOC testing is required. 

 Results will be stated as lb/hr VOC.

 Non-polar compounds, such as light hydrocarbons will not 

 be collected, and they will be measured by the Method 25A 

 FID train. The Method 25A FID train will be calibrated as

 propane and the results specified as lb/hr VOC. 

 Corrections for methane or ethane will be made before the 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 35 FINAL

 results are specified.

 Total VOC emissions will be the sum of the Method 5E 

 results and the Method 25A results specified as lb/hr 

 VOC.

 The following calculation will be used for the scaling 

 factor determination of the hourly VOC rate:

 Given the following:

 - Molecular weight of each known compound

 - Number of carbons in each known compound

 - Mass of each compound

 1) Calculate the mass of carbon contributed by each 

 compound

 2) Sum up the total mass of carbon

 3) Calculate the percentage (%) of total mass contributed

 by each compound

 4) Calculate the carbon to mass ratio for each compound 

 (scaling factor for that individual compound)

 5) Calculate the contribution to the scaling factor of 

 each compound by multiplying the individual mass to carbon

 ratio by its percentage (%) of the total mass

 6) Sum up all the individual contributions to obtain the 

 scaling factor for the mix

Reference Test Method: Method 5E and Method 25A (or approved equivalent)

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-5: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 4-5.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Part 249

Item 4-5.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 4-5.3:
 

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The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-5.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-5.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-5.6:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00003

 Emission Unit: U-00012

 Emission Unit: U-00013

 Emission Unit: U-00014

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

Item 4-5.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The facility owner or operator shall conduct stack 

 testing, at the monitoring frequency specified below, of 

 the emission points associated with each manufacturing 

 line (DM-1 and DM-2) furnace and forming, curing, cooling 

 and smoke stripper sections in order to reestablish the 

 NOx emissions factors used in the BART NOx emissions 

 capping equations specified elsewhere in this 

 permit.

 An acceptable testing protocol must be submitted to the 
 

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 department at least thirty (30) days prior to conducting 

 such testing. Emissions testing results must be reported 

 to the department within sixty (60) days following the 

 completion of the testing.

Reference Test Method: Method 7E (or approved equivalent)

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-6: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 4-6.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Part 249

Item 4-6.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 4-6.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-6.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-6.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-6.6:

The Compliance Certification activity will be performed for the facility:
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

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The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00003

 Emission Unit: U-00012

 Emission Unit: U-00013

 Emission Unit: U-00014

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 4-6.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The facility owner or operator shall conduct stack 

 testing, at the monitoring frequency specified below, of 

 the emission points associated with each manufacturing 

 line (DM-1 and DM-2) furnace and forming, curing, cooling 

 and smoke stripper sections in order to reestablish the 

 PM-10 emissions factors used in the BART PM-10 emissions 

 capping equations specified elsewhere in this 

 permit.

 An acceptable testing protocol must be submitted to the 

 department at least thirty (30) days prior to conducting 

 such testing. Emissions testing results must be reported 

 to the department within sixty (60) days following the 

 completion of the testing.

Reference Test Method: Methods 201/201A and 202 (or approved equivalent)

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-7: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 4-7.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

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Renewal 1/Mod 4/Active Page 39 FINAL

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Part 249

Item 4-7.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 4-7.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-7.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-7.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-7.6:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00003

 Emission Unit: U-00012

 Emission Unit: U-00013

 Emission Unit: U-00014

 Regulated Contaminant(s):

 CAS No: 007446-09-5 SULFUR DIOXIDE

Item 4-7.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 
 

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 The facility owner or operator shall conduct stack 

 testing, at the monitoring frequency specified below, of 

 the emission points associated with each manufacturing 

 line (DM-1 and DM-2) furnace and forming, curing, cooling 

 and smoke stripper sections in order to reestablish the 

 SO2 emissions factors used in the BART SO2 emissions 

 capping equations specified elsewhere in this 

 permit.

 An acceptable testing protocol must be submitted to the 

 department at least thirty (30) days prior to conducting 

 such testing. Emissions testing results must be reported 

 to the department within sixty (60) days following the 

 completion of the testing.

Reference Test Method: Method 6 (or approved equivalent)

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Averaging Method: 1-HOUR AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 26: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 26.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Subpart 231-6

Item 26.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 26.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 26.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time
 

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period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 26.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 26.6:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00003

 Process: BP1

 Emission Unit: U-00003

 Process: CO1

 Emission Unit: U-00003

 Process: CS1

 Emission Unit: U-00003

 Process: FZ1

 Emission Unit: U-00003

 Process: FZ2

 Emission Unit: U-00003

 Process: ME1

 Emission Unit: U-00003

 Process: SS1

 Emission Unit: U-00006

 Process: 212

 Emission Unit: U-00006

 Process: 229

 Emission Unit: U-00006

 Process: MSH

 Emission Unit: U-00007

 Process: BDR

 Emission Unit: U-00010

 Process: FES

 Emission Unit: U-00013

 Process: FC2

 Emission Unit: U-00014
 

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 Process: CS2

 Emission Unit: U-00014

 Process: SC2

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 26.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The purpose of this cap is to limit the VOC emissions 

 increase from all process sources affected by the 

 starch-based binder change project to less than the 6 

 NYCRR Part 231 significant project threshold of 40 tons 

 per year, thereby avoiding the lowest achievalbe emission 

 rate and offset requirements of 6 NYCRR 231-6. Therefore,

 the increase in potential VOC emissions from the affected 

 process sources associated with this project will be 

 limited to no more than 39 tons per year. When added to 

 the two-year average baseline emissions of 59.78 tpy (from

 the 2005-2006 facility emissions statements) for the 

 affected process sources, the total VOC emissions from the

 affected process sources shall not exceed 98.78 tons per 

 year, as a rolling 12-month average.

 To demonstrate compliance with the rolling 12-month 

 average VOC emissions limit of 98.78 tons per year, an 

 approach to develop a limitation on the amount of 

 corresponding binder solids will be used (where binder 

 solids is defined as all binder ingredients that are not 

 water). As described elsewhere in this permit, VOC 

 emissions testing will be conducted on the forming, 

 curing, and cooling sections of the DM-1 and DM-2 

 manufacturing lines following the completion of the binder

 change project. The results of the VOC testing for the 

 forming, curing, and cooling sections will be summed and 

 normalized based on the binder solids application rates 

 during the tests, such that an emission factor in pounds 

 of VOC emitted per pound of binder solids applied (lb 

 VOC/lb binder solids applied) will be established for each

 manufacturing line. The rolling 12-month average VOC 

 emissions limit of 98.78 tons per year will then be 

 divided by the sum of line-specific emission factors to 

 determine the maximum binder solids application rate (tons

 of binder solids applied per year) that will be allowed in

 order to maintain emissions to less than the VOC emissions

 limit of 98.78 tons per year.
 

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 The detailed calculation approach in support of this 

 capping monitoring condition is delineated in a July 2010 

 amendment to "Appendix F - VOC Documentation" of the 

 facility application for a Title V permit modification 

 addressing the starch-based binder change project which 

 was submitted to the Department in December 2009.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 27: Notification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 202-1.2

Item 27.1:

A person who is required by the commissioner to submit a stack test report shall notify the

commissioner, in writing, not less than 30 days prior to the test, of the time and date of the test.

Such notification shall also include the acceptable procedures to be used to stack test including

sampling and analytical procedures. Such person shall allow the commissioner, or his

representative, free access to observe stack testing being conducted by such person.

Condition 28: Acceptable procedures - Stack test report submittal

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 202-1.3

Item 28.1:

Emission test reports must be submitted in triplicate to the commissioner within 60 days after the

completion of the tests, unless additional time is requested in writing.

Condition 4-8: Air pollution prohibited

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 211.1

Item 4-8.1:

No person shall cause or allow emissions of air contaminants to the outdoor atmosphere of such

quantity, characteristic or duration which are injurious to human, plant or animal life or to

property, or which unreasonably interfere with the comfortable enjoyment of life or property.

Notwithstanding the existence of specific air quality standards or emission limits, this

prohibition applies, but is not limited to, any particulate, fume, gas, mist, odor, smoke, vapor,

pollen, toxic or deleterious emission, either alone or in combination with others.

Condition 29: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

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 Applicable Federal Requirement:6 NYCRR Part 212

Item 29.1:

The Compliance Certification activity will be performed for the Facility.

 Regulated Contaminant(s):

 CAS No: 000050-00-0 FORMALDEHYDE

 CAS No: 000630-08-0 CARBON MONOXIDE

 CAS No: 007664-41-7 AMMONIA

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

 CAS No: 0NY998-00-0 VOC

Item 29.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 AS OF 11/30/00, THE DEPARTMENT HAS 

 REVIEWED THE FOLLOWING DOCUMENTS AND FIND

 THEM TO BE ACCEPTABLE:

 RACT-VOC FROM MIXING CHAMBERS AND FORMING

 SECTIONS, 8/00 (REFERENCE PART 

 212.10(c)(4)(i))

 RACT-NOX FROM MIXING CHAMBERS, FORMING 

 SECTIONS AND OXY-FUEL FURNACES, 8/00 

 (REFERENCE PART 

 212.10(c)(3))

 BACT-AMMONIA FROM MIXING CHAMBERS AND 

 FORMING SECTIONS, 8/00 (REFERENCE PART 

 212.5(d))

 BACT-FORMALDEHYDE AND VOC FROM MIXING 

 CHAMBERS AND FORMING SECTIONS, 8/00 

 (REFERENCE 212.5(d))

 BACT-CO FROM MIXING CHAMBERS, 7/99 

 (REFERENCE 212.5(d))

 THEREFORE THE BACT ANALYSES ARE APPROVED.

 THE RACT ANALYSIS HAVE BEEN SUBMITTED TO

 EPA AS A SIP REVISION.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 4-9: Compliance Certification

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 212.4 (a)

 Replaces Condition(s) 30

Item 4-9.1:

The Compliance Certification activity will be performed for the facility:
 

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The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 4-9.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 EXCEPT AS REQUIRED UNDER SECTION 201.8 

 OF THIS TITLE, NO PERSON SHALL CAUSE OR 

 ALLOW EMISSIONS THAT EXCEED THE 

 APPLICABLE PERMISSIBLE EMISSION RATE AS 

 DETERMINED FROM TABLE 2 OF THIS PART FOR 

 THE ENVIRONMENTAL RATING ISSUED BY THE 

 COMMISSIONER. (TABLE 4 FOR THE GLASS 

 PRODUCTION FURNACES IS LESS STRINGENT 

 THAN THE 40 CFR 52.21 FURNACE PARTICULATE

 CAPS AND THREFORE THE CAPS GOVERN. TABLE

 4: DM-1: 14.5 LB/HR; DM-2: 13.9 LB/HR. 

 CAPS: DM-1: ~ 3.5 LB/HR; DM-2: ~2.2 

 LB/HR.)

Monitoring Frequency: SEMI-ANNUALLY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 31: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 212.4 (c)

Item 31.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00012

 Emission Unit: U-00013 Emission Point: 00017

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES
 

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Item 31.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

 IN INSTANCES WHERE DETERMINATION OR 

 PERMISSIBLE EMISSION RATE USING PROCESS 

 WEIGHT IS NOT APPLICABLE (SEE TABLE 5 OF 

 THIS PART) AND FOR ENVIRONMENTAL RATING 

 OF B OR C, NO PERSON WILL CAUSE OR ALLOW 

 EMISSIONS GREATER THAN THE LIMIT BELOW, 

 EXCEPT AS PROVIDED IN SECTION 201.6 

 (EXEMPTIONS) OF THIS TITLE. FOR THE DM-1

 LINE, THIS LIMIT IS SUPERCEDED BY THE 40 

 CFR 52.21 PARTICULATE LB/HR CAP FOR 

 EMISSION UNIT U00003. A STACK TEST SHALL

 BE DONE AT THE FREQUENCY BELOW.

Upper Permit Limit: 0.050 grains per dscf

Reference Test Method: Method 5

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 32: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 212.6 (a)

Item 32.1:

The Compliance Certification activity will be performed for the Facility.

Item 32.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 No person shall cause or allow emissions having an 

 average opacity during any six consecutive minutes of 20 

 percent or greater from any process emission source, 

 except only the emission of uncombined water. The 

 Department reserves the right to perform or require the 

 performance of a Method 9 opacity evaluation at any time 

 during facility operation.

 The permittee will conduct daily observations of visible 

 emissions from the emission unit, process, etc. to which 

 this condition applies at the monitoring frequency stated 

 below while the process is in operation. The permittee 

 will investigate, in a timely manner, any instance where 
 

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 there is cause to believe that visible emissions have the 

 potential to exceed the opacity standard. 

 The permittee shall investigate the cause, make any 

 necessary corrections, and verify that the excess visible 

 emissions problem has been corrected. If visible 

 emissions with the potential to exceed the standard 

 continue, the permittee will conduct a Method 9 assessment

 within the next operating day of the sources associated 

 with the potential noncompliance to determine the degree 

 of opacity and will notify the NYSDEC if the method 9 test

 indicates that the opacity standard is not met.

 Records of visible emissions observations (or any 

 follow-up method 9 tests), investigations and corrective 

 actions will be kept on-site. Should the Department 

 determine that permittee's record keeping format is 

 inadequate to demonstrate compliance with this condition, 

 it shall provide written notice to the permittee stating 

 the inadequacies, and permittee shall have 90 days to 

 revise its prospective record keeping format in a manner 

 acceptable to the Department.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 33: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 228-1.3 (a)

Item 33.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005 Emission Point: 00013

 Process: AA1 Emission Source: DM1AA

 Emission Unit: U-00015 Emission Point: 00019

 Process: AA2 Emission Source: DM2AA

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 33.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 
 

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 OPERATIONS

Monitoring Description: 

 COATING VOC CONTENT, MINUS WATER AND 

 EXCLUDED VOC AT APPLICATION IS LIMITED. 

 MSDSs MAY BE USED TO DETERMINE 

 COMPLIANCE. 

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: COATING

Parameter Monitored: VOC CONTENT

Upper Permit Limit: 2.9 pounds per gallon

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Averaging Method: MAXIMUM - NOT TO BE EXCEEDED AT ANY 

 TIME (INSTANTANEOUS/DISCRETE OR GRAB)

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 34: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 228-1.5 (a)

Item 34.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005 Emission Point: 00013

 Process: AA1 Emission Source: DM1AA

 Emission Unit: U-00015 Emission Point: 00019

 Process: AA2 Emission Source: DM2AA

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 34.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The owner or operator of any emission source subject to 

 6NYCRR Part 228 must maintain and, upon request, provide 

 the Department with a certification from the coating 

 supplier/manufacturer which verifies the parameters used 

 to determine the actual VOC content of each as applied 

 coating, (VOC)a, used at the facility. In addition, 

 purchase, usage and/or production records of the coating 

 material, including solvents, must be maintained in a 

 format acceptable to the Department and, upon request, 
 

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 Air Pollution Control Permit Conditions

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 these records must be submitted to the Department. Any 

 facility required to perform the overall removal 

 efficiency calculation , must maintain records to verify 

 the parameters used in the calculation. A facility owner 

 or operator must maintain a record that identifies each 

 air cleaning device that has an overall removal efficiency

 of at least 85 percent. Any additional information 

 required to determine compliance must be provided to the 

 Department in a format acceptable to the Department. 

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 35: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 228-1.10

Item 35.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005 Emission Point: 00013

 Process: AA1 Emission Source: DM1AA

 Emission Unit: U-00015 Emission Point: 00019

 Process: AA2 Emission Source: DM2AA

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 35.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Within the work area(s) associated with a coating line, 

 the owner or operator of this facility subject to 6NYCRR 

 Part 228 must: 

 (a) use closed, non-leaking containers to store or dispose

 of cloth or other absorbent applicators impregnated with 

 VOC solvents that are used for surface preparation, 

 cleanup or coating removal; 

 (b) store in closed, non-leaking containers spent or fresh

 VOC solvents to be used for surface preparation, cleanup 

 or coating removal; 
 

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 (c) not use VOC solvents to cleanup spray equipment unless

 equipment is used to collect the cleaning compounds and to

 minimize VOC evaporation; 

 (d) not use open containers to store or dispense surface 

 coatings and/or inks unless production, sampling, 

 maintenance or inspection procedures require operational 

 access. This provision does not apply to the actual device

 or equipment designed for the purpose of applying a 

 coating material to a substrate. These devices may 

 include, but are not limited to spray guns, flow coaters, 

 dip tanks, rollers, knife coaters, and extrusion coaters; 

 

 (e) not use open containers to store or dispose of spent 

 surface coatings, or spent VOC solvents. 

 (f) minimize spills during the handling and transfer of 

 coatings and VOC solvents; and

 

 All associated coating line work area(s) within the 

 facility shall be inspected daily to determine if there 

 are any open containers present, and that only acceptable

 spray gun cleaning methods were utilized. A log book 

 shall be maintained to record these inspections and their 

 results. The log book shall include the following 

 information:

 - date and time of inspection

 - items or areas observed

 - corrective measures taken, if necessary

Monitoring Frequency: DAILY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 36: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 234.3 (a) (1) (i)

Item 36.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005 Emission Point: 00013

 Process: FG1 Emission Source: DM1FG
 

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 Emission Unit: U-00015 Emission Point: 00019

 Process: FG2 Emission Source: DM2FG

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 36.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 A packaging rotogravure, publication rotogravure, or 

 flexographic printing process that uses ink, coating or 

 adhesive containing VOC shall not operate if it: is 

 located in a severe ozone non-attainment area; has an 

 annual potential to emit VOC of 25 tons per year or more; 

 or is located in a facility that has an annual potential 

 to emit VOC of 50 tons per year or more, unless the 

 printing process uses an ink, coating or adhesive with a 

 low VOC content equal to or less than 0.16 kilograms of 

 VOC per kilogram of ink, coating or adhesive as applied 

 (0.16 kg VOC/ kg material as applied).

 VOC content limits can be met by averaging the VOC content

 of materials used on a single press (i.e., within a 

 line).

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: INKS, SOLVENTS AND ADHESIVES

Parameter Monitored: VOC

Upper Permit Limit: 0.16 kilograms VOC per kilogram as 

 appllied

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Averaging Method: MAXIMUM - NOT TO BE EXCEEDED AT ANY 

 TIME (INSTANTANEOUS/DISCRETE OR GRAB)

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 37: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 234.5

Item 37.1:

The Compliance Certification activity will be performed for the Facility.

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC
 

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Item 37.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 A person shall not sell, specify, or require the 

 application of a coating, ink or adhesive on a substrate 

 if such activity is prohibited by any of the provisions of

 this Part. The prohibition of this section shall apply to 

 all written or oral contracts under the terms of which a 

 coating, ink or adhesive is to be applied to a substrate. 

 

 This prohibition shall not apply to the following:

 (1) Ink, coating, or adhesive used in printing processes 

 where control equipment has been installed to demonstrate 

 compliance with this Part; or

 (2) Ink, coating, or adhesive used in printing processes 

 that have been granted variances for reasons of 

 technological and economic feasibility per section 

 234.3(f) of this Part.

 A person selling an ink, coating, or adhesive used in a 

 printing process subject to this Part must, upon request, 

 provide the buyer with certification of the VOC content of

 the coating, ink or adhesive supplied.

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 38: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 234.6

Item 38.1:

The Compliance Certification activity will be performed for the Facility.

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 38.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 An owner or operator of a facility subject to this Part 

 shall not:
 

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 (a) Use open containers to store or dispose of cloth or 

 paper impregnated with VOC or solvents that are used for 

 surface preparation, cleanup or the removal of ink, 

 coating or adhesive;

 (b) Use open containers to store or dispose of spent or 

 fresh VOC or solvents used for surface preparation, 

 cleanup or the removal of ink, coating or adhesive;

 (c) Use open containers to store, dispose or dispense ink,

 coating or adhesive unless production, sampling, 

 maintenance or inspection procedures require operational 

 access. This provision does not apply to the actual device

 or equipment designed for the purposes of applying an ink,

 coating or adhesive to a substrate.

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 39: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 234.7

Item 39.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005 Emission Point: 00013

 Process: FG1 Emission Source: DM1FG

 Emission Unit: U-00015 Emission Point: 00019

 Process: FG2 Emission Source: DM2FG

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 39.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Purchase, use, and production records of ink, coating, 

 adhesive, VOCs, solvent, fountain solution and cleaning 

 material must be maintained in a format acceptable to the 

 Department, and upon request, submitted to the Department.

 Any other information required to determine compliance 

 with this Part must be provided to the Department in an 

 acceptable format. Records must be maintained at the 
 

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 facility for five years.

 The results of an analysis or other procedure used to 

 establish compliance with this Part must be provided to 

 the Department. Department representatives shall be 

 permitted, during reasonable business hours, to obtain 

 ink, coating, adhesive, cleaning material and fountain 

 solution samples to determine compliance with this 

 Part.

 The owner or operator of a graphic art facility which is 

 not subject to the control requirements of this Part 

 because its annual potential to emit VOC or its total 

 actual VOC emissions, whichever applies is below the 

 applicability criteria, must maintain records in a format 

 acceptable to the Department that verify the facility's 

 annual potential to emit VOC or its total actual VOC 

 emissions. Upon request, these records must be submitted 

 to the Department.

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 40: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 234.8

Item 40.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005 Emission Point: 00013

 Process: FG1 Emission Source: DM1FG

 Emission Unit: U-00015 Emission Point: 00019

 Process: FG2 Emission Source: DM2FG

Item 40.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 A person shall not cause or allow emissions having an 

 average opacity of 10 percent or greater for any 

 consecutive six minute period from any emission source 

 subject to this Part into the outdoor atmosphere.
 

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Parameter Monitored: OPACITY

Upper Permit Limit: 10 percent

Averaging Method: 6-MINUTE AVERAGE (METHOD 9)

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 41: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 60.110b(b), NSPS Subpart Kb

Item 41.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00006 Emission Point: 00020

 Process: 229 Emission Source: REDST

 Emission Unit: U-00006 Emission Point: 00040

 Process: MSH Emission Source: MALT1

 Emission Unit: U-00006 Emission Point: 00041

 Process: MSH Emission Source: MALT2

 Emission Unit: U-00006 Emission Point: 00042

 Process: MSH Emission Source: NAOH1

 Regulated Contaminant(s):

 CAS No: 0NY998-00-0 VOC

Item 41.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 A RECORD MUST BE KEPT OF THE STORAGE 

 VESSEL DIMENSIONS AND CAPACITY. THERE 

 ARE NO OTHER REQUIREMENTS FOR A TANK OF 

 LESS THAN 20,000 GALLON DESIGN CAPACITY 

 IN 40 CFR 60 Kb. THERE ARE NO REPORTING 

 REQUIREMENTS. 

 THE VESSELS HAVE CAPACITIES AS FOLLOWS: 

 15,440 GALLONS (REDST), 15,227 GALLONS 

 (MALT1), 15,227 GALLONS (MALT2), AND 

 13,900 GALLONS (NAOH1).

Monitoring Frequency: SINGLE OCCURRENCE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.
 

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The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 42: Prohibitions

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.4, Subpart A

Item 42.1:

The facility is required to comply with Part 63 requirements regardless of whether those

requirements have been included in a Title V (6NYCRR part 201-6) permit for the source.

Intentional or unintentional concealment of an emission that would otherwise violate a standard

is itself a violation.

Condition 43: Operations during startup, shutdown, and malfunction - 

 §63.6(e)(1)(i)-(iii)

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.6(e)(1), Subpart A

Item 43.1:

 At all times, including during periods of startup, shutdown, and malfunction, the owner/operator

must operate and maintain any affected source, including associated air pollution control

equipment and monitoring equipment, in a manner consistent with safety and good air pollution

control practices for minimizing emissions. During a period of startup, shutdown, or

malfunction, this general duty to minimize emissions requires that the owner/operator reduce

emissions from the affected source to the greatest extent which is consistent with safety and good

air pollution control practices. The general duty to minimize emissions during a period of

startup, shutdown, or malfunction does not require the owner/operator to achieve emission levels

that would be required by the applicable standard at other times if this is not consistent with

safety and good air pollution control practices, nor does it require the owner/operator to make

any further efforts to reduce emissions if levels required by the applicable standard have been

achieved. Determination of whether such operation and maintenance procedures are being used

will be based on information available to the NYSDEC which may include, but is not limited to,

monitoring results, review of operation and maintenance procedures (including the startup,

shutdown, and malfunction plan required in §63.6(e)(6)), review of operation and maintenance

records, and inspection of the source.

Malfunctions must be corrected as soon a practicable after their occurrence. To the extent that

an unexpected event arises during a startup, shutdown, or malfunction, an owner/operator must

comply by minimizing emissions during such a startup, shutdown, and malfunction event

consistent with safety and good air pollution control practices.

Operation and maintenance requirements established pursuant to section 112 of the Clean Air

Act are enforceable independent of emissions limitations or other requirements in relevant

standards.

Condition 44: Startup, Shutdown and Malfunction

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.6(e)(3), Subpart A
 

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Item 44.1:

The owner or operator of an applicable source shall develop and implement a written startup,

shutdown and malfunction (SSM) plan that describes in detail procedures for operating and

maintaining the source during periods of SSM and a program of corrective action for 

malfunctioning process and air pollution control equipment used to comply with the relevant 

standard. Consult 40 CFR 63.6(e)(3) (i through viii) for specific requirements regarding SSM

plans.

Condition 45: 40 CFR 63.9 (b)(4) Construct/Reconstruct Notification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.9, Subpart A

Item 45.1:

Permittee must notify the Department of the intention to construct/reconstruct a new source, 

(Major sources must submit notification with application for approval), date of commencement 

and anticipated date of startup as described in 63.9 (b)(4). The Department must be notified of

actual date of startup.

Condition 46: 40 CFR 63.9 (e) Performance Test Notification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.9, Subpart A

Item 46.1:

The owner or operator of an affected source shall notify the Administrator in writing of his or

her intention to conduct a performance test at least 60 calendar days before the performance test

 is scheduled to begin.

Condition 47: 40 CFR 63.9 (h) Notification of Compliance Status

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.9, Subpart A

Item 47.1:

 Within 60 days of the performance test for the applicable NESHAP, the source

must submit a notification of compliance with the applicable rule along with the

performance test data as 

 described in 40 CFR 63.9 (h)(2)(ii).

Condition 48: § 63.10(b) General Recordkeeping Requirements

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.10, Subpart A

Item 48.1:

 The owner or operator of an affected source subject to the provisions of this part

shall maintain 

 files of all information (including all reports and notifications) required by this

part recorded in a 

 form suitable and readily available for expeditious inspection and review. The
 

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files shall be 

 retained for at least 5 years following the date of each occurrence, measurement,

maintenance, 

 corrective action, report or record. At a minimum the most recent 2

years of data shall be 

 retained on site. The owner or operator of an affected source subject to the

provisions of this part

 shall maintain relevant records for such source as described in 40 CFR 63.10

(b)(2).

Condition 49: §63.10(d) General Reporting Requirements

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.10, Subpart A

Item 49.1:

The owner of operator of an affected source subject to the reporting requirements under the

general provisions shall submit reports to the Department in accordance with the reporting 

requirements in the relevant standards as described in 40 CFR 63.10 (d).

Condition 50: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.3320(b)(2), Subpart JJJJ

Item 50.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005

 Process: AA1

 Emission Unit: U-00015

 Process: AA2

 Regulated Contaminant(s):

 CAS No: 0NY100-00-0 HAP

Item 50.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 The facility must limit the organic HAP emissions to no 

 more than 4% of the mass of coating materials applied for 

 each month on and after December 5, 2005. Compliance 

 shall be demonstrated using the provisions listed in 

 §63.3370.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: COATING
 

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Parameter Monitored: ORGANIC HAP CONTENT

Upper Permit Limit: 4 percent by weight

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Averaging Method: CALENDAR MONTH TOTAL

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 51: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.3320(b)(3), Subpart JJJJ

Item 51.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005

 Process: AA1

 Emission Unit: U-00015

 Process: AA2

 Regulated Contaminant(s):

 CAS No: 0NY100-00-0 HAP

Item 51.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 The facility must limit the organic HAP emissions to no 

 more than 20% of the mass of coating solids applied for 

 each month on and after the compliance date of December 5,

 2005. Compliance shall be demonstrated using the 

 provisions listed in §63.3370.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: COATING

Parameter Monitored: ORGANIC HAP CONTENT

Upper Permit Limit: 20 percent by weight

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Averaging Method: CALENDAR MONTH TOTAL

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).
 

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Condition 52: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.3360(c), Subpart JJJJ

Item 52.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005

 Process: AA1

 Emission Unit: U-00015

 Process: AA2

 Regulated Contaminant(s):

 CAS No: 0NY100-00-0 HAP

Item 52.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 If the facility determines compliance with the emission 

 limits in §63.3320 by means other than determining control

 efficiency of a control device, the facility must 

 determine the organic HAP mass fraction of each coating 

 material "as-purchased" by one of the following 

 procedures:

 1) The facility may test the coating material in 

 accordance with Method 311 of appendix A of 40CFR63. This

 determination may be done by the manufacturer of the 

 coating material and the results provided to the 

 owner/operator. The organic HAP content must be 

 calculated according to the procedures and criteria in 

 §63.3360(c)(1)(i)-(iii).

 2) For coatings, the facility may determine the volatile 

 organic content as mass fraction of nonaqueous volatile 

 matter and use it as a substitute for organic HAP suing 

 Method 24 of 40CFR60, appendix A. This determination may 

 be performed by the manufacturer of the coating and the 

 results provided to the affected source.

 3) The facility may use formulation data to determine the 

 organic HAP mass fraction of a coating material. 

 Formulation data may be provided to the owner/operator by 

 the manufacturer of the material.

 4) The facility must also determine the organic HAP mass 

 fraction of each coating material "as-applied" by assuming
 

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 the as-applied organic HAP mass fraction is equal to the 

 as-purchased organic HAP mass fraction if the as-purchased

 coating is applied to the web without adding solvents or 

 other materials. Otherwise, the as-applied organic HAP 

 mass fraction must be calculated using Equation 1a of 

 §63.3370.

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 53: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.3400(b), Subpart JJJJ

Item 53.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005

 Process: AA1

 Emission Unit: U-00015

 Process: AA2

 Regulated Contaminant(s):

 CAS No: 0NY100-00-0 HAP

Item 53.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The facility must submit an initial notification as 

 required in §63.9(b).

 1) Existing facilities must submit the initial 

 notification no later than December 5, 2004.

 2) New and reconstructed affected sources must submit the 

 initial notification according to the appropriate schedule

 in §63.9(b).

 3) For the purpose of Subpart JJJJ, a Title V or Part 70 

 permit application may be used in lieu of the initial 

 notification required in §63.9(b). If the facility is 

 using a permit application in lieu of an initial 

 notification the permit application must be submitted by 
 

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 the same due date specified for the initial notification.

Monitoring Frequency: SINGLE OCCURRENCE

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 54: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.3400(c)(1), Subpart JJJJ

Item 54.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005

 Process: AA1

 Emission Unit: U-00015

 Process: AA2

 Regulated Contaminant(s):

 CAS No: 0NY100-00-0 HAP

Item 54.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The facility must submit a semiannual compliance report 

 according to the schedule below.

 (i) The first compliance report must cover the period 

 beginning on the compliance date that is specified for 

 your affected source in Sec. 63.3330 and ending on June 30

 or December 31, whichever date is the first date following

 the end of the calendar half immediately following the 

 compliance date that is specified for your affected source

 in Sec. 63.3330.

 (ii) The first compliance report must be post marked 

 or delivered no later than July 31 or January 31, 

 whichever date follows the end of the calendar half 

 immediately following the compliance date that is 

 

 specified for your affected source in Sec. 63.3330.

 (iii) Each subsequent compliance report must cover the

 semiannual reporting period from January 1 through June 30

 or the semiannual reporting period from July 1 through 

 December 31.

 (iv) Each subsequent compliance report must be post 
 

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 marked or delivered no later than July 31 or January 31, 

 whichever date is the first date following the end of the 

 semiannual reporting period.

 (v) For each affected source that is subject to 

 permitting regulations pursuant to 40 CFR part 70 or 40 

 CFR part 71, and the permitting authority has established 

 dates for submitting semiannual reports pursuant to Sec. 

 70.6(a)(3)(iii)(A) or Sec. 71.6(a)(3)(iii)(A), you may 

 submit the first and subsequent compliance reports 

 according to the dates the permitting authority has 

 established instead of according to the dates in 

 paragraphs (i) through (iv) above.

Monitoring Frequency: SEMI-ANNUALLY

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 55: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.3400(c)(2), Subpart JJJJ

Item 55.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005

 Process: AA1

 Emission Unit: U-00015

 Process: AA2

 Regulated Contaminant(s):

 CAS No: 0NY100-00-0 HAP

Item 55.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The compliance report must contain the information in 

 paragraphs (i) through (vi) below:

 (i) Company name and address.

 (ii) Statement by a responsible official with that 

 official's name, title, and signature certifying the 

 accuracy of the content of the report.

 (iii) Date of report and beginning and ending dates of

 the reporting period.
 

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 (iv) If there are no deviations from any emission 

 limitations (emission limit or operating limit) that apply

 to the facility, a statement that there were no deviations

 from the emission limitations during the reporting period,

 and that no CMS was inoperative, inactive, malfunctioning,

 out-of-control, repaired, or adjusted.

 (v) For each deviation from an emission limitation 

 (emission limit or operating limit) that applies to the 

 facility and that occurs at an affected source where the 

 facility is not using a CEMS to comply with the emission 

 limitations in this subpart, the compliance report must 

 contain the information in paragraphs (i) through (iii) 

 above, and:

 (A) The total operating time of each affected source 

 during the reporting period.

 (B) Information on the number, duration, and cause of 

 deviations (including unknown cause), if applicable, and 

 the corrective action taken.

 (C) Information on the number, duration, and cause for

 CPMS down time incidents, if applicable, other than down 

 time associated with zero and span and other calibration 

 checks.

 (vi) For each deviation from an emission limit occurring 

 at an affected source where the facility is using a CEMS 

 to comply with the emission limit in this subpart, the 

 facility must include the information in paragraphs (i) 

 through (iii), above, and paragraphs (A) through (J) 

 below.

 (A) The date and time that each malfunction started 

 and stopped.

 (B) The date and time that each CEMS and CPMS, if 

 applicable, was inoperative except for zero (low-level) 

 and high-level checks.

 (C) The date and time that each CEMS and CPMS, if 

 applicable, was out-of-control, including the information 

 in Sec. 63.8(c)(8).

 (D) The date and time that each deviation started and 

 stopped, and whether each deviation occurred during a 

 period of startup, shutdown, or malfunction or during 

 another period.

 (E) A summary of the total duration (in hours) of each

 deviation during the reporting period and the total 

 duration of each deviation as a percent of the total 

 source operating time during that reporting period.

 (F) A breakdown of the total duration of the 

 deviations during the reporting period into those that are

 due to startup, shutdown, control equipment problems, 

 process problems, other known causes, and other 
 

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 unknown causes.

 (G) A summary of the total duration (in hours) of CEMS

 and CPMS down time during the reporting period and the 

 total duration of CEMS and CPMS down time as a percent of 

 the total source operating time during 

 that reporting period.

 (H) A breakdown of the total duration of CEMS and CPMS

 down time during the reporting period into periods that 

 are due to monitoring equipment malfunctions, non 

 monitoring equipment malfunctions, quality 

 

 assurance/quality control calibrations, other known 

 causes, and other unknown causes.

 (I) The date of the latest CEMS and CPMS certification

 or audit.

 (J) A description of any changes in CEMS, CPMS, or 

 controls since the last reporting period.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 56: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40CFR 63.3410(a), Subpart JJJJ

Item 56.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00005

 Process: AA1

 Emission Unit: U-00015

 Process: AA2

 Regulated Contaminant(s):

 CAS No: 0NY100-00-0 HAP

Item 56.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Each owner or operator of an affected source subject to 

 this subpart must maintain the records specified in 

 paragraphs (1) and (2), below, on a monthly basis in 

 accordance with the requirements of Sec. 63.10(b)(1):
 

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 (1) Records specified in Sec. 63.10(b)(2) of all 

 measurements needed to demonstrate compliance with this 

 standard, including:

 (i) Continuous emission monitor data in accordance 

 with the requirements of Sec. 63.3350(d);

 (ii) Control device and capture system operating 

 parameter data in accordance with the requirements of Sec.

 63.3350(c), (e), and (f);

 (iii) Organic HAP content data for the purpose of 

 demonstrating compliance in accordance with the 

 requirements of Sec. 63.3360(c);

 (iv) Volatile matter and coating solids content data 

 for the purpose of demonstrating compliance in accordance 

 with the requirements of Sec. 63.3360(d);

 (v) Overall control efficiency determination using 

 capture efficiency and control device destruction or 

 removal efficiency test results in accordance with the 

 requirements of Sec. 63.3360(e) and (f); and

 (vi) Material usage, organic HAP usage, volatile 

 matter usage, and coating solids usage and compliance 

 demonstrations using these data in accordance with the 

 requirements of Sec. 63.3370(b), (c), and (d).

 (2) Records specified in Sec. 63.10(c) for each CMS 

 operated by the owner or operator in accordance with the 

 requirements of Sec. 63.3350(b).

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 4-10: 40 CFR 63, Subpart NNN - non-applicability

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:40CFR 63, Subpart NNN

Item 4-10.1:

This section contains a summary of those requirements that have been specifically identified as

being not applicable to this facility and/or emission units, emission points, processes and/or

emission sources within this facility. The summary also includes a justification for classifying

any such requirements as non-applicable.

40 CFR 63.1380, Subpart NNN - non-applicability to starch-based binder conversion: As part

of its application submitted to the Department on December 7, 2009 for a permit modification to

allow conversion from a binder system based on a phenol-formaldehyde resin to a binder system

formulated around a starch-based resin at the Feura Bush facility, Owens Corning Insulating
 

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Systems, LLC (OCIS) presented supporting information (dated November 20, 2009 and March

9, 2010) requesting a determination regarding the applicability of the NESHAP for Wool

Fiberglass Manufacturing (Subpart NNN) to operations at this facility following the binder

conversion. The Department forwarded this request onto the United States Environmental

Protection Agency (USEPA), which oversees the federal NESHAP program. In response,

USEPA informed the Department on June 15, 2010 of its determination that, upon completion of

the conversion to the starch-based binder system, the OCIS Feura Bush facility would no longer

meet the definition of an affected facility in 40 CFR 63.1380 and, therefore, would no longer be

subject to Subpart NNN. The conversion to the starch-based binder system at the facility was

completed in February 2011 for the DM1 production line and in September 2011 for the DM2

production line. Therefore, because the facility no longer uses phenol-formaldehyde binders, it

is no longer subject to the Subpart NNN requirements.

The NESHAP for Wool Fiberglass Manufacturing lists three affected sources subject to the

standards of Subpart NNN: glass-melting furnaces located at a wool fiberglass manufacturing

facility; rotary spin wool fiberglass manufacturing lines producing a bonded wool fiberglass

building insulation product; and flame attenuation wool fiberglass manufacturing lines producing

a bonded heavy density product. Prior to the switch to a starch-based binder, the facility

operated two glass-melting furnaces located at a wool fiberglass manufacturing facility and two

rotary spin wool fiberglass manufacturing lines producing a bonded wool fiberglass building

insulation product that were subject to Subpart NNN requirements. There is no flame

attenuation wool fiberglass manufacturing line at the facility. 

Consistent with other Subpart NNN determinations by USEPA for similar wool fiberglass

manufacturing facilities elsewhere, the following is the rationale that was used for the Subpart

NNN non-applicability determination relating to the starch-based binder conversion. With the

switch to a starch-based binder system from a phenol-formaldehyde binder, the facility no longer

produces a bonded product and, therefore, does not produce building insulation as defined per

Subpart NNN. Because the facility no longer produces building insulation per Subpart NNN, it

does not meet the definition of a rotary spin manufacturing line. If there is no rotary spin

manufacturing line or flame attenuation manufacturing line located at the facility, then the

facility does not meet the definition of a wool fiberglass manufacturing facility in Subpart NNN. 

Additionally, since the facility is no longer defined as a wool fiberglass manufacturing facility,

as a result of the switch to a starch-based binder (i.e., non-phenol, non-formaldehyde), then the

glass-melting furnaces located at the facility are no longer subject to Subpart NNN because these

furnaces are no longer located at a wool fiberglass manufacturing facility.

Condition 76: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 76.1:

The Compliance Certification activity will be performed for the Facility.

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 76.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES
 

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Monitoring Description: 

 MONITORING DEVICES USED TO DETERMINE 

 COMPLIANCE SHALL BE CALIBRATED AT THE 

 FREQUENCY BELOW. RESULTS OF SUCH 

 CALIBRATIONS SHALL BE MAINTAINED ON SITE 

 FOR A MINIMUM OF FIVE YEARS AND MADE 

 AVAILABLE TO THE DEPARTMENT UPON 

 REQUEST.

Monitoring Frequency: QUARTERLY

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 77: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 77.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 77.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 CORRECTIVE ACTION SHALL BE INITIATED 

 WITHIN 1 HOUR, WHEN ANY 3-HOUR BLOCK 

 AVERAGE OF A MONITORED ELECTROSTATIC 

 PRECIPITATOR (ESP) PARAMETER IS OUTSIDE 

 THE PARAMETRIC RANGE. CORRECTIVE ACTION 

 SHALL BE COMPLETED IN A TIMELY MANNER 

 ACCORDING TO THE PROCEDURES IN THE 

 OPERATIONS, MAINTENANCE, AND MONITORING 

 (OMM) PLAN.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 4-11: Compliance Certification

 Effective between the dates of 05/18/2012 and 11/04/2015
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

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Renewal 1/Mod 4/Active Page 69 FINAL

 Applicable Federal Requirement:40 CFR 64.8

 Replaces Condition(s) 80

Item 4-11.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ1SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ2SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ5SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ6SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ3SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ4SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP1

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP2

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 4-11.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Corrective action shall be initiated in a timely manner 

 when: 1) the average pressure drop or liquid flow rate 

 for each DM1 forming wet scrubber is outside the limits as

 described elsewhere in the permit; or 2) the 3rd field 

 secondary voltage or current for each DM1 forming wet ESP 

 for any 3-hour block period is outside the limits as 

 described elsewhere in the permit; or 3) the wash water 

 solids content for the DM1 forming wet ESPs is outside the

 limit as described elsewhere in the permit.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 70 FINAL

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 78: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR 64.8

Item 78.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ1SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ2SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ5SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ6SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ3SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ4SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP1

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP2

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 78.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 A QIP SHALL BE IMPLEMENTED (CONSISTENT 

 WITH THE CAM PROVISIONS OF 40 CFR 64, 

 SUBPART D) WHEN ANY SCRUBBER OR WET ESP 

 PARAMETER IS OUTSIDE THE LIMITS 

 ESTABLISHED DURING THE MOST RECENT STACK 

 TEST FOR MORE THAN 5 PERCENT OF THE TOTAL
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 71 FINAL

 OPERATING TIME IN A 6 MONTH BLOCK 

 REPORTING PERIOD.

Monitoring Frequency: SEMI-ANNUALLY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 79: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR 64.8

Item 79.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ1SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ2SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ5SS

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ6SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ3SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ4SS

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP1

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP2

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 79.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 EACH SCRUBBER OR WET ESP SHALL BE 

 OPERATED SUCH THAT THE MONITORED 
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 72 FINAL

 PARAMETER IS NOT OUTSIDE THE LIMITS 

 ESTABLISHED DURING THE MOST RECENT STACK 

 TEST FOR MORE THAN 10% OF THE TOTAL 

 OPERATING TIME IN A 6 MONTH BLOCK 

 REPORTING PERIOD.

Monitoring Frequency: SEMI-ANNUALLY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 81: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 70

Item 81.1:

The Compliance Certification activity will be performed for the facility:

The Compliance Certification applies to:

 Emission Unit: U-00002

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

Item 81.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 NITER (NA2NO3) CONTENT OF MIXED BATCH 

 LIMITED TO THE VALUES FROM THE MOST 

 RECENT STACK (THIS VALUE WAS ALSO 

 VERIFIED DURING THE 2001/2002 STACK 

 TESTS) TEST AND SHALL BE ADJUSTED TO 

 REFLECT BATCH FORMULATION INFORMATION. 

Parameter Monitored: NITRATE

Upper Permit Limit: 0.1 percent by weight

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 73 FINAL

 ** ** Emission Unit Level  

Condition 82: Emission Point Definition By Emission Unit

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-6

Item 82.1(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00001

 Emission Point: 00002 

 Height (ft.): 95 Diameter (in.): 9

 NYTMN (km.): 4715.057 NYTME (km.): 592.416 Building: 1

Item 82.2(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00002

 Emission Point: 00101 

 Height (ft.): 70 Diameter (in.): 34

 NYTMN (km.): 4715.343 NYTME (km.): 592.404 Building: 1

 Emission Point: 00300 

 Height (ft.): 160 Diameter (in.): 58

 NYTMN (km.): 4715.115 NYTME (km.): 592.373 Building: 1

Item 82.3(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00003

 Emission Point: 00005 

 Height (ft.): 76 Length (in.): 192 Width (in.): 36

 NYTMN (km.): 4715.104 NYTME (km.): 592.459

 Emission Point: 00006 

 Height (ft.): 50 Diameter (in.): 42

 NYTMN (km.): 4715.122 NYTME (km.): 592.486

 Emission Point: 00022 

 Height (ft.): 45 Diameter (in.): 14

 NYTMN (km.): 4715.12 NYTME (km.): 592.472

 Emission Point: 00102 

 Height (ft.): 105 Diameter (in.): 55

 NYTMN (km.): 4715.34 NYTME (km.): 592.494

 Emission Point: 00103 

 Height (ft.): 105 Diameter (in.): 55
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 74 FINAL

 NYTMN (km.): 4715.34 NYTME (km.): 592.494

 Emission Point: 00104 

 Height (ft.): 45 Diameter (in.): 14

 NYTMN (km.): 4715.34 NYTME (km.): 592.493

 Emission Point: 00105 

 Height (ft.): 80 Diameter (in.): 32

 NYTMN (km.): 4715.34 NYTME (km.): 592.493 Building: 1

Item 82.4(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00005

 Emission Point: 00013 

 Height (ft.): 41 Diameter (in.): 16

 NYTMN (km.): 4715.12 NYTME (km.): 592.488

Item 82.5(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00006

 Emission Point: 00009 

 Height (ft.): 4 Diameter (in.): 7

 NYTMN (km.): 4715.241 NYTME (km.): 592.458

 Emission Point: 00011 

 Height (ft.): 22 Diameter (in.): 5

 NYTMN (km.): 4715.25 NYTME (km.): 592.469

 Emission Point: 00012 

 Height (ft.): 22 Diameter (in.): 5

 NYTMN (km.): 4715.246 NYTME (km.): 592.459

 Emission Point: 00020 

 Height (ft.): 22 Diameter (in.): 5

 NYTMN (km.): 4715.258 NYTME (km.): 592.453

 Emission Point: 00040 

 Height (ft.): 19 Diameter (in.): 6

 NYTMN (km.): 4715.259 NYTME (km.): 592.462

 Emission Point: 00041 

 Height (ft.): 19 Diameter (in.): 6

 NYTMN (km.): 4715.259 NYTME (km.): 592.462

 Emission Point: 00042 

 Height (ft.): 18 Diameter (in.): 6

 NYTMN (km.): 4715.259 NYTME (km.): 592.462
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 75 FINAL

Item 82.6(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00007

 Emission Point: 00027 

 Height (ft.): 34 Length (in.): 54 Width (in.): 54

 NYTMN (km.): 4715.278 NYTME (km.): 592.471

Item 82.7(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00008

 Emission Point: 00030 

 Height (ft.): 35 Length (in.): 96 Width (in.): 48

 NYTMN (km.): 4715.386 NYTME (km.): 592.578

 Emission Point: 00031 

 Height (ft.): 35 Length (in.): 96 Width (in.): 48

 NYTMN (km.): 4715.405 NYTME (km.): 592.573

Item 82.8(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00009

 Emission Point: 00035 

 Height (ft.): 68 Length (in.): 240 Width (in.): 912

 NYTMN (km.): 4715.282 NYTME (km.): 592.449

Item 82.9(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00011

 Emission Point: 00014 

 Height (ft.): 94 Diameter (in.): 10

 NYTMN (km.): 4715.067 NYTME (km.): 592.404

Item 82.10(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00012

 Emission Point: 00201 

 Height (ft.): 70 Diameter (in.): 34

 NYTMN (km.): 4715.343 NYTME (km.): 592.403 Building: 1

Item 82.11(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 76 FINAL

 Emission Unit: U-00013

 Emission Point: 00017 

 Height (ft.): 76 Length (in.): 216 Width (in.): 36

 NYTMN (km.): 4715.12 NYTME (km.): 592.444

Item 82.12(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00014

 Emission Point: 00018 

 Height (ft.): 50 Diameter (in.): 60

 NYTMN (km.): 4715.141 NYTME (km.): 592.469

 Emission Point: 00021 

 Height (ft.): 44 Diameter (in.): 14

 NYTMN (km.): 4715.115 NYTME (km.): 592.467

Item 82.13(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00015

 Emission Point: 00019 

 Height (ft.): 40 Diameter (in.): 16

 NYTMN (km.): 4715.139 NYTME (km.): 592.472

Item 82.14(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00016

 Emission Point: 00032 

 Height (ft.): 35 Length (in.): 90 Width (in.): 48

 NYTMN (km.): 4715.404 NYTME (km.): 592.556

Item 82.15(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:

 Emission Unit: U-00017

 Emission Point: 00028 

 Height (ft.): 55 Length (in.): 30 Width (in.): 60

 NYTMN (km.): 4715.447 NYTME (km.): 592.534

 Emission Point: 00029 

 Height (ft.): 55 Length (in.): 30 Width (in.): 60

 NYTMN (km.): 4715.453 NYTME (km.): 592.553

Item 82.16(From Mod 0):

The following emission points are included in this permit for the cited Emission Unit:
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 77 FINAL

 Emission Unit: U-00018

 Emission Point: 00036 

 Height (ft.): 68 Length (in.): 240 Width (in.): 360

 NYTMN (km.): 4715.305 NYTME (km.): 592.427

Condition 83: Process Definition By Emission Unit

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-6

Item 83.1(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00002

 Process: OX1 Source Classification Code: 3-05-012-02

 Process Description: 

 CONVERSION OF SAND AND MINERAL BATCH TO 

 GLASS BY THERMAL HEATING THROUGH OXY FUEL 

 FIRED MELTER. THIS PROCESS IS HANDLED BY 

 EMISSION POINT 00300 IN NORMAL OPERATING 

 MODE AND 00101 DURING DEP EMERGENCY 

 SHUTDOWN, MAINTENANCE OR MALFUNCTION.

 Emission Source/Control: DM1EP - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: DM10M - Process 

Item 83.2(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00003

 Process: BP1 Source Classification Code: 3-05-012-06

 Process Description: 

 THIS PROCESS REPRESENTS THE OPERATION OF 

 DM1 COOLING SECTION BY ITSELF WHILE DM1 

 SMOKE STRIPPER IS OUT OF SERVICE DUE TO 

 SCHEDULED MAINTENANCE EVENTS. SECTION 

 201-1.4 APPLIES DURING SCHEDULED 

 MAINTENANCE WHICH IS PERFORMED UNDER PART 

 200.7.

 Emission Source/Control: DM1DM - Control 

 Control Type: MIST ELIMINATOR

 Emission Source/Control: DM1EF - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

 Emission Source/Control: DM1F1 - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

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 Emission Source/Control: DM1F2 - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

 Emission Source/Control: DM1S1 - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: DM1S2 - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: FZEP1 - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: FZEP2 - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: DM1CA - Process 

 Emission Source/Control: DM1SS - Process 

Item 83.3(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00003

 Process: CO1 Source Classification Code: 3-05-012-05

 Process Description: 

 THIS PROCESS INVOLVES THE OPERATION OF A 

 CURING OVEN WHICH CURES THE FIBER PACK 

 PRIOR TO FABRICATION.

 Emission Source/Control: DM1AB - Control 

 Control Type: DIRECT FLAME AFTERBURNER WITH HEAT 

 EXCHANGER

 Emission Source/Control: DM1CO - Process 

Item 83.4(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00003

 Process: CS1 Source Classification Code: 3-05-012-06

 Process Description: 

 THIS PROCESS INVOLVES THE COOLING OF THE 

 PACK PRIOR TO PACKAGING BY PASSING AIR 

 THROUGH THE PACK. THIS PROCESS CONTAINS 

 EMISSION POINT 00006.

 Emission Source/Control: DM1DM - Control 

 Control Type: MIST ELIMINATOR

 Emission Source/Control: DM1EF - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 79 FINAL

 Emission Source/Control: DM1CA - Process 

Item 83.5(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00003

 Process: FZ1 Source Classification Code: 3-05-012-04

 Process Description: 

 FORMING ZONES FZ001, FZ002, FZ005, AND 

 FZ006 DRAW PACK FORMING AIR FROM BENEATH 

 THE PACK FORMING CONVEYOR. THIS PROCESS IS

 HANDLED BY EMISSION POINT 00005.

 Emission Source/Control: DM1PH - Control 

 Control Type: MIST ELIMINATOR

 Emission Source/Control: FZ1SS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: FZ2SS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: FZ5SS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: FZ6SS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: FZ001 - Process 

 Emission Source/Control: FZ002 - Process 

 Emission Source/Control: FZ005 - Process 

 Emission Source/Control: FZ006 - Process 

Item 83.6(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00003

 Process: FZ2 Source Classification Code: 3-05-012-04

 Process Description: 

 FORMING ZONES FZ003 AND FZ004 DRAW PACK 

 FORING AIR FROM BENEATH THE PACK FORMING 

 CONVEYOR. THIS PROCESS IS VENTED THROUGH 

 EMISSION POINTS 00102 AND 00103.

 Emission Source/Control: FZ3SS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: FZ4SS - Control 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 80 FINAL

 Control Type: WET SCRUBBER

 Emission Source/Control: FZEP1 - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: FZEP2 - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: FZ003 - Process 

 Emission Source/Control: FZ004 - Process 

Item 83.7(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00003

 Process: ME1 Source Classification Code: 3-05-012-04

 Process Description: 

 THIS PROCESS PROVIDES THE VENTILATION FOR 

 THE BASEMENT PORTION OF THE FORMING ZONES.

 Emission Source/Control: DM1ME - Control 

 Control Type: MIST ELIMINATOR

 Emission Source/Control: DM1BH - Process 

Item 83.8(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00003

 Process: SS1 Source Classification Code: 3-05-012-06

 Process Description: 

 THIS PROCESS IS USED TO DRAW AIR THROUGH 

 THE PACK TO "STRIP" OUT THE SMOKE AND 

 POLLUTANT GASES. THIS PROCESS IS SERVED BY

 EMISSION POINTS 00102 AND 00103 DURING 

 NORMAL OPERATION, AND 00104 AND 00022 

 DURING WEST ELECTROSTATIC PRECIPITATOR 

 DOWNTIME. OPERA TION OF DM1SS DOES NOT 

 REQUIRE THE SIMULTANEOUS USE OF CONTROLS.

 Emission Source/Control: DM1F1 - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

 Emission Source/Control: DM1F2 - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

 Emission Source/Control: DM1S1 - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: DM1S2 - Control 

 Control Type: WET SCRUBBER
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 81 FINAL

 Emission Source/Control: FZEP1 - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: FZEP2 - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: DM1SS - Process 

Item 83.9(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00005

 Process: AA1 Source Classification Code: 4-05-005-99

 Process Description: 

 PROCESS APPLIES A THIN COATING OF 

 PETROLEUM-BASED ASPHALT TO PAPER FOR THE 

 BACKING ON FIBERGLASS INSULATION.

 Emission Source/Control: DM1AA - Process 

Item 83.10(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00006

 Process: 212 Source Classification Code: 4-07-999-98

 Process Description: 

 STORAGE TANKS INCLUDING RED DYE, ASPHALT, 

 AND PROCESS OIL TANKS.

 Emission Source/Control: ASPST - Process 

 Emission Source/Control: PROST - Process 

 Emission Source/Control: REDST - Process 

Item 83.11(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00006

 Process: 229 Source Classification Code: 4-07-999-98

 Process Description: 

 STORAGE TANKS INCLUDING RED DYE, ASPHALT, 

 AND PROCESS OIL TANKS.

 Emission Source/Control: ASPST - Process 

 Emission Source/Control: PROST - Process 

 Emission Source/Control: REDST - Process 

Item 83.12(From Mod 4):
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 82 FINAL

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00006

 Process: MSH Source Classification Code: 4-07-999-98

 Process Description: 

 Storgage tanks including two Maltodextrin (MALT1 & MALT2)

 tanks and one Sodium Hydroxide (NAOH1) tank.

 Emission Source/Control: MALT1 - Process 

 Design Capacity: 15,227 gallons

 Emission Source/Control: MALT2 - Process 

 Design Capacity: 15,227 gallons

 Emission Source/Control: NAOH1 - Process 

 Design Capacity: 13,900 gallons

Item 83.13(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00011

 Process: MB2 Source Classification Code: 3-05-012-21

 Process Description: 

 DM-2 MIXED BATCH BIN. PROCESS PROVIDES 

 FOR SURGE STORAGE OF MIXED (SAND AND 

 MINERAL) BATCH AT THE FURNACE. THE MIXED 

 BATCH IS PNEUMATICALLY CONVEYED FROM A 

 SEPARATE BLENDING OPERATION TO THIS BATCH 

 BIN.

 Emission Source/Control: DM2FF - Control 

 Control Type: FABRIC FILTER

 Emission Source/Control: DM2MB - Process 

Item 83.14(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00012

 Process: OX2 Source Classification Code: 3-05-012-02

 Process Description: 

 CONVERSION OF SAND AND MINERAL BATCH TO 

 GLASS BY THERMAL HEATING THROUGH OXY FUEL 

 FIRED MELTER. THIS PROCESS IS HANDLED BY 

 EMISSION POINT 00300 IN NORMAL OPERATING 

 MODE AND 00201 DURING DEP EMERGENCY 

 SHUTDOWN, MAINTENANCE OR MALFUNCTION.

 Emission Source/Control: DM2EP - Control 

 Control Type: ELECTROSTATIC PRECIPITATOR

 Emission Source/Control: DM2OM - Process 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 83 FINAL

Item 83.15(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00013

 Process: FC2 Source Classification Code: 3-05-012-04

 Process Description: 

 DM-2 MIXING CHAMBER. MIXING CHAMBER MIXES

 2 AIR STREAMS: 1) SATURATED AIR FROM THE 

 FIBER FORMING PROCESS THAT GOES THROUGH A 

 DROPOUT BOX AND MOISTURE ELIMINATOR; AND 2)

 EXHAUST AIR FROM THE CURE OVEN AFTERBURNER.

 THE OVEN CURES THE FIBER PACK PRIOR TO F 

 ABRICATION.

 Emission Source/Control: DM2AB - Control 

 Control Type: DIRECT FLAME AFTERBURNER

 Emission Source/Control: DM2DB - Control 

 Control Type: GAS SCRUBBER (GENERAL, NOT CLASSIFIED)

 Emission Source/Control: DM2ME - Control 

 Control Type: MIST ELIMINATOR

 Emission Source/Control: DM2CO - Process 

 Emission Source/Control: DM2FA - Process 

Item 83.16(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00014

 Process: CS2 Source Classification Code: 3-05-012-06

 Process Description: 

 DM-2 COOLING AREA. THIS PROCESS 

 REPRESENTS THE OPERATION OF DM2 COOLING 

 SECTION BY ITSELF WHILE DM-2 SMOKE STRIPPER

 IS OUT OF SERVICE DUE TO SCHEDULED 

 MAINTENANCE EVENTS. SECTION 201.14 APPLIES

 DURING THIS SCHEDULED MAINTENANCE WHICH IS 

 PERFORMED UNDER SECTION 200.7.

 Emission Source/Control: DM2AF - Control 

 Control Type: MAT OR PANEL FILTER

 Emission Source/Control: DM2AS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: DM2CS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: DM2DM - Control 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 84 FINAL

 Control Type: MIST ELIMINATOR

 Emission Source/Control: DM2EF - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

 Emission Source/Control: DM2WS - Control 

 Control Type: SINGLE CYCLONE

 Emission Source/Control: DM2CA - Process 

Item 83.17(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00014

 Process: SC2 Source Classification Code: 3-05-012-06

 Process Description: 

 DM-2 COOLING AREA. THIS PROCESS REMOVES 

 SMOKE FROM THE CURED FIBERGLASS AND DRAWS 

 COOLING AIR THROUGH THEH GLASS PACK.

 Emission Source/Control: DM2AF - Control 

 Control Type: MAT OR PANEL FILTER

 Emission Source/Control: DM2AS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: DM2CS - Control 

 Control Type: WET SCRUBBER

 Emission Source/Control: DM2DM - Control 

 Control Type: MIST ELIMINATOR

 Emission Source/Control: DM2EF - Control 

 Control Type: HIGH EFFICIENCY PARTICULATE AIR FILTER

 Emission Source/Control: DM2WS - Control 

 Control Type: SINGLE CYCLONE

 Emission Source/Control: DM2CA - Process 

Item 83.18(From Mod 4):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00015

 Process: AA2 Source Classification Code: 4-05-005-99

 Process Description: 

 DM-2 ASPHALT APPLICATOR. PROCESS APPLIES 

 A THIN COAT OF PETROLEUM-BASED ASPHALT TO 

 PAPER SUBSTRATE THAT IS THE BACKING OF 

 FIBERGLASS INSULATION.

 Emission Source/Control: DM2AA - Process 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 85 FINAL

Item 83.19(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00001

 Process: MB1 Source Classification Code: 3-05-012-21

 Process Description: 

 PROCESS PROVIDES FOR SURGE STORAGE OF 

 MIXED (SAND & MINERAL) BATCH AT THE 

 FURNACE. THE MIXED BATCH IS PNEUMATICALLY 

 CONVEYED FROM A SEPARATE BLENDING OPERATION

 TO THIS BATCH BIN.

 Emission Source/Control: DM1FF - Control 

 Control Type: FABRIC FILTER

 Emission Source/Control: DM1MB - Process 

Item 83.20(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00005

 Process: FG1 Source Classification Code: 4-05-005-99

 Process Description: 

 THIS PROCESS USES INK TO PRINT INFORMATION

 ON THE FIBERGLASS BACKING (PAPER 

 SUBSTRATE)

 Emission Source/Control: DM1FG - Process 

Item 83.21(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00007

 Process: BDR Source Classification Code: 4-07-999-98

 Process Description: 

 BINDER ROOM CONTAINS VARIOUS PROCESS MIX 

 TANKS (INCLUDING THE NEW EXEMPT BINDER MIX 

 AND CIRCULATION TANKS) USED IN THE 

 PRODUCTION OF BINDER. THE BINDER ROOM IS 

 EXHAUSTED THROUGH A CEILING FAN.

 Emission Source/Control: BINDR - Process 

Item 83.22(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00008

 Process: BC1 Source Classification Code: 3-05-012-99

 Process Description: 

 EIGHT COLLECTION UNITS ASSOCIATED WITH 

 FIBERGLASS INSULATION BAGGING EQUIPMENT.
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 86 FINAL

 Emission Source/Control: DM12C - Process 

 Emission Source/Control: DM16C - Process 

Item 83.23(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00009

 Process: CA1 Source Classification Code: 3-05-012-02

 Process Description: 

 THE CONDITIONING AREA INCLUDES THE 

 CONDITIONING SECTION AND FOREHEAERTH OF THE

 HOT END, THE AREAS SURROUNDING THE FURNACE,

 AND THE BATCH CHARGER SYSTEM. EMISSIONS 

 FROM THESE THREE ACTIVITIES ORIGINATE 

 INSIDE THE BUILDING AND EVENTUALLY EXIT THE

 BUILDING THROUGH LOUVERS.

 Emission Source/Control: DM1CN - Process 

Item 83.24(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00010

 Process: FES Source Classification Code: 3-05-012-99

 Process Description: 

 FUGITIVE EMISSION SOURCES INCLUDING: WASH 

 WATER SYSTEM, AGGREGATE CULLET STORAGE 

 PILE, AND UNLOADING AND MIXING OF GLASS 

 BATCH MATERIAL.

 Emission Source/Control: AGCSP - Process 

 Emission Source/Control: UGLBM - Process 

 Emission Source/Control: WWSYS - Process 

Item 83.25(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00010

 Process: INK Source Classification Code: 4-05-005-99

 Process Description: FUGITIVE EMISSIONS FROM INKJET PRINTING.

 Emission Source/Control: DM1IJ - Process 

Item 83.26(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00015

 Process: FG2 Source Classification Code: 4-05-005-99
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 87 FINAL

 Process Description: 

 DM-2 FLEXOGRAPHIC PRINTING. THIS PROCESS 

 USES INK TO PRINT INFORMATION ON THE 

 FIBERGLASS BACKING.

 Emission Source/Control: DM2FG - Process 

Item 83.27(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00016

 Process: BC2 Source Classification Code: 3-05-012-99

 Process Description: 

 DM-2 BAGGING EQUIPMENT. EIGHT DUST 

 COLLECTION UNITS ASSOCIATED WITH THE 

 FIBERGLASS BAGGING EQUIPMENT.

 Emission Source/Control: DM28C - Process 

Item 83.28(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00017

 Process: PC1 Source Classification Code: 3-05-012-99

 Process Description: 

 THE PENCLONE UNITS ARE USED TO COLLECT 

 PARTICULATE MATTER RESULTING FROM 

 FIBERGLASS CUTTING, TRIMMING, AND REPACK 

 OPERATIONS.

 Emission Source/Control: PC003 - Process 

 Emission Source/Control: PC124 - Process 

Item 83.29(From Mod 0):

This permit authorizes the following regulated processes for the cited Emission Unit:

 Emission Unit: U-00018

 Process: CA2 Source Classification Code: 3-05-012-02

 Process Description: CONDITIONING

 Emission Source/Control: DM2CN - Process 

Condition 84: Emission Unit Permissible Emissions

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 84.1:

The sum of emissions from all regulated processes specified in this permit for the emission unit

cited

shall not exceed the following Potential to Emit (PTE) rates for each regulated contaminant:
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 88 FINAL

 Emission Unit: U-00008

 CAS No: 0NY075005 (From Mod 0)

 Name: PM-10

 PTE(s): 45,613 pounds per year

 5.207 pounds per hour

 Emission Unit: U-00009

 CAS No: 0NY075005 (From Mod 0)

 Name: PM-10

 PTE(s): 1,191 pounds per year

 0.136 pounds per hour

 Emission Unit: U-00010

 CAS No: 0NY075005 (From Mod 0)

 Name: PM-10

 PTE(s): 0.278 pounds per hour

 2,435 pounds per year

 Emission Unit: U-00017

 CAS No: 0NY075005 (From Mod 0)

 Name: PM-10

 PTE(s): 55,503 pounds per year

 6.336 pounds per hour

 Emission Unit: U-00001

 CAS No: 0NY075005 (From Mod 0)

 Name: PM-10

 PTE(s): 0.024 pounds per hour

 210 pounds per year

Condition 85: Process Permissible Emissions

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 85.1:

The sum of emissions from the regulated process cited shall not exceed the following Potential

to Emit (PTE) rates for each regulated contaminant:

Emission Unit: U-00016 Process: BC2

 CAS No: 0NY075-00-0 (From Mod 0)

 Name: PARTICULATES

 PTE(s): 0.05 grains per dscf

 27.77 pounds per hour
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 89 FINAL

 243,266 pounds per year

Emission Unit: U-00018 Process: CA2

 CAS No: 0NY075-00-0 (From Mod 0)

 Name: PARTICULATES

 PTE(s): 0.05 grains per dscf

 128.57 pounds per hour

 1,126,274 pounds per year

Condition 86: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 86.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 86.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 86.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 86.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 86.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 86.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00001
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 90 FINAL

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 86.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSION UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN THE 15 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM10 TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). FOR THIS EMISSION UNIT, 

 THE CAP IS SET AT 0.024 LB/HR, WITH 

 ANNUAL EMISSIONS ALSO CAPPED TO THE 

 PRODUCT OF THIS LIMIT AND 8760 

 HOURS/YEAR. STACK TESTING OF THIS 

 EMISSION UNIT IS NOT POSSIBLE DUE TO A 

 LACK OF AN ACTUAL STACK AND BECAUSE OF 

 VARYING PARAMETERS. THEREFORE, TO 

 MONITOR COMPLIANCE WITH THE TON PER YEAR 

 AND LB/HR THRESHOLDS, THE FACILITY SHALL 

 TRACK AND RECORD THE NUMBER OF BATCH 

 TRANSFERS THROUGHOUT THE YEAR.

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(C).

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 87: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 87.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Subpart 231-2

Item 87.2:

Operation of this facility shall take place in accordance with the approved criteria, emission
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 91 FINAL

limits, terms, conditions and standards in this permit.

Item 87.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 87.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 87.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 87.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00002

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

 CAS No: 0NY998-00-0 VOC

Item 87.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, MAXIMUM ANNUAL POTENTIAL 

 (MAP) MINUS PRIOR ACTUAL ANNUAL EMISSIONS

 ARE CAPPED AT LESS THAN THE 40 TON/YR 

 SIGNIFICANT SOURCE PROJECT THRESHOLD 

 (SSPT) TO AVOID NON ATTAINMENT NEW SOURCE

 REVIEW (PART 231-2). 

 THE SUM OF FUTURE POTENTIAL EMISSIONS 

 FROM THE EMISSIONS UNITS SPECIFIED IN 

 THIS PERMIT, A) THIS INCLUDES EMISSION 

 UNITS U00002, U00003, U00005, U00007, 

 U00010, U00012 FOR VOC, B) THIS INCLUDES

 EMISSION UNITS U00002, U00003, U00012 FOR
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 92 FINAL

 NOX,

 CAPPED 1) AT 54.776 TON/YR FOR VOC; 2) AT

 220.157 TON/YR FOR NOX. EMISSIONS ARE 

 CAPPED BY LIMITING GLASS PULLED AT THE 

 DM-1 LINE.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Permit Limit: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2011.

Subsequent reports are due every 12 calendar month(s).

Condition 88: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 88.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 88.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 88.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 88.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 88.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of
 

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the Act.

Item 88.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00002

 Regulated Contaminant(s):

 CAS No: 000630-08-0 CARBON MONOXIDE

 CAS No: 007439-92-1 LEAD

 CAS No: 007446-09-5 SULFUR DIOXIDE

 CAS No: 007664-39-3 HYDROGEN FLUORIDE

 CAS No: 0NY075-00-5 PM-10

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

 CAS No: 0NY075-00-0 PARTICULATES

Item 88.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS CAPPED AT 1) LESS 

 THAN THE 25 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM; 2) LESS THAN THE 15 TON/YR 

 SIGNIFICANCE THRESHOLD FOR PM-10; 3) LESS

 THAN THE 40 TON/YR SIGNIFICANCE THRESHOLD

 FOR NOX, SO2; 4) LESS THAN THE 100 TON/YR

 SIGNIFICANCE THRESHOLD FOR CO; 5) LESS 

 THAN THE 3 TON/YR SIGNIFICANCE THRESHOLD 

 FOR HYDROGEN FLUORIDE; 6) LESS THAN THE 

 0.6 TON/YR SIGNIFICANCE THRESHOLD FOR 

 LEAD, TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). 

 THE SUM OF FUTURE POTENTIAL EMISSIONS 

 FROM THE EMISSIONS UNITS SPECIFIED IN 

 THIS PERMIT, A) THIS INCLUDES EMISSION 

 UNITS U00001, U00002, U00003, U00005, 

 U00008, U00009, U00010, U00012, U00017 

 FOR PM, PM-10; B) THIS INCLUDES EMISSION 

 UNITS U00002, U00003, U00012 FOR NOX, CO;

 C) THIS INCLUDES EMISSION UNITS U00002, 

 U00003, U00009, U00012 FOR SO2; D) THIS 

 INCLUDES EMISSION UNITS U00002, U00009, 

 U00012 FOR HYDROGEN FLUORIDE, LEAD, 

 

 CAPPED 1), 2) AT 179.81 TON/YR FOR PM, 
 

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 PM-10; 3A) AT 220.157 TON/YR FOR NOX; 3B)

 AT 68.188 TON/YR FOR SO2; 4) AT 105.177 

 TON/YR FOR CO; 5) AT 0.179 TON/YR FOR 

 HYDROGEN FLUORIDE; 6) AT 0.0058 TON/YR 

 FOR LEAD. 

 EMISSIONS ARE CAPPED BY LIMITING GLASS 

 PULLED AT THE DM-1 LINE.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Permit Limit: 62050 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2011.

Subsequent reports are due every 12 calendar month(s).

Condition 89: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 89.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 89.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 89.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 89.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 89.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,
 

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Renewal 1/Mod 4/Active Page 95 FINAL

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 89.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00002

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 89.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN THE 15 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM10 TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). 

 A STACK TEST SHALL BE DONE AT THE 

 FREQUENCY BELOW.

Upper Permit Limit: 3.542 pounds per hour

Reference Test Method: Methods 5 and 202

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 92: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 92.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00002

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 92.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE
 

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Renewal 1/Mod 4/Active Page 96 FINAL

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY VOLTAGE

 LIMITED TO THE VALUES FROM THE MOST 

 RECENT STACK TEST (THESE VALUES WERE ALSO

 VERIFIED DURING THE 2001/2002 STACK 

 TESTS). THE UPPER LIMIT IS DETERMINED BY 

 AN ELECTRONIC LIMIT IN THE UNIT'S 

 CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: VOLTAGE

Lower Permit Limit: 30 kilovolts

Upper Permit Limit: 70 kilovolts

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 93: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 93.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00002

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 93.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY 

 AMPERAGE LIMITED TO THE VALUES FROM THE 

 MOST RECENT STACK TEST (THESE VALUES WERE

 ALSO VERIFIED DURING THE 2001/2002 STACK 

 TESTS). THE UPPER LIMIT IS DETERMINED BY 

 AN ELECTRONIC LIMIT IN THE UNIT'S 

 CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).
 

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Parameter Monitored: CURRENT/CURRENT DRAW

Lower Permit Limit: 100 milliamps

Upper Permit Limit: 400 milliamps

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 94: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 94.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 94.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 94.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 94.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 94.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 94.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 98 FINAL

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 94.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT 

 LESS THAN THE 15 TON/YR SIGNIFICANCE 

 THRESHOLD FOR PM10 TO AVOID ATTAINMENT 

 NEW SOURCE REVIEW (PSD). 

 STACK TESTING TO BE PERFORMED AT THE 

 FREQUENCY BELOW. THE STACK TEST SHALL BE

 DONE FOR EMISSION POINTS 00005, 00102, 

 00103. 

 THIS LIMIT IS BASED ON THE TOTAL 

 EMISSIONS FROM EMISSION UNIT U00003. 

 SINCE ONLY 3 OF THE 5 SYSTEMS IN THE UNIT

 ARE TO BE STACK TESTED, 1.264 LB/HR MUST 

 BE ADDED (FOR THE 1] MIST ELIMINATATOR 

 AND 2] COOLING SECTION) TO THE RESULTS 

 FROM THE 3 STACKS AND COMPARED TO THE 

 23.131 LB/HR LIMIT.

Upper Permit Limit: 23.131 pounds per hour

Reference Test Method: Methods 5 and 202

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 95: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 95.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 95.2:

Compliance Certification shall include the following monitoring:
 

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Renewal 1/Mod 4/Active Page 99 FINAL

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR (EMISSION SOURCES FZEP1 AND

 FZEP2) SOLIDS CONTENT OF PLATE WASH WATER

 LIMITED TO THE VALUE DURING THE MOST 

 RECENT STACK TEST (THIS VALUE WAS ALSO 

 VERIFIED DURING THE 2001/2002 STACK 

 TESTS). AS AN ALTERNATIVE, THE POUNDS 

 PER GALLON LIMIT MAY BE MET.

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: CONCENTRATION

Upper Permit Limit: 0.75 percent by weight

Reference Test Method: Owens Corning Test Method

Monitoring Frequency: DAILY

Averaging Method: 7-DAY AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 96: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 96.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 96.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR (EMISSION SOURCES FZEP1 AND

 FZEP2) SOLIDS CONTENT OF PLATE WASH WATER

 LIMITED TO THE VALUE FROM THE MOST RECENT

 STACK TEST (THIS VALUE WAS ALSO VERIFIED 

 DURING THE 2001/2002 STACK TESTS). AS 

 AN ALTERNATIVE, THE PERCENT BY WEIGHT 

 LIMIT MAY BE MET.
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 100 FINAL

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: CONCENTRATION

Upper Permit Limit: 0.025 pounds per gallon

Reference Test Method: Owens Corning Test Method

Monitoring Frequency: DAILY

Averaging Method: 7-DAY AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 97: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 97.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ1SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 97.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRESSURE DROP MINIMUM IS LIMITED TO THE 

 VALUE FROM THE MOST RECENT STACK TEST 

 (THIS VALUE WAS ALSO VERIFIED DURING THE 

 2001/2002 STACK TESTS). AN UPPER LIMIT 

 IS NOT NECESSARY, BECAUSE HIGHER PRESSURE

 DROPS CAN ONLY ACHIEVE A HIGHER 

 PARTICULATE CONTROL EFFICIENCY. 

 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 201-6.5(c).

Parameter Monitored: PRESSURE CHANGE

Lower Permit Limit: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.
 

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Renewal 1/Mod 4/Active Page 101 FINAL

Subsequent reports are due every 6 calendar month(s).

Condition 98: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 98.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ1SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 98.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 WATER FLOW RATE LIMITED TO THE VALUE 

 FROM THE MOST RECENT STACK TEST (THIS 

 VALUE WAS ALSO VERIFIED DURING THE 

 2001/2002 STACK TESTS).

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: MASS FLOW RATE

Lower Permit Limit: 170 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 99: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 99.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ2SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 102 FINAL

Item 99.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRESSURE DROP LIMITED TO THE VALUE FROM 

 THE MOST RECENT STACK TEST (THIS VALUE 

 WAS ALSO VERIFIED DURING THE 2001/2002 

 STACK TESTS). AN UPPER LIMIT IS NOT 

 NECESSARY, BECAUSE HIGHER PRESSURE DROPS 

 CAN ONLY ACHIEVE A HIGHER PARTICULATE 

 CONTROL EFFICIENCY. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: PRESSURE CHANGE

Lower Permit Limit: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 100: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 100.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ2SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 100.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 WATER FLOW RATE LIMITED TO THE VALUE 

 FROM THE MOST RECENT STACK TEST (THIS 

 VALUE WAS ALSO VERIFIED DURING THE 

 2001/2002 STACK TESTS).
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 103 FINAL

 RECORDS SHALL BE MAINTAINED IN ACCORDANCE

 WITH PART 201-6.5(c).

Parameter Monitored: MASS FLOW RATE

Lower Permit Limit: 100 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 101: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 101.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ5SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 101.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 WATER FLOW RATE LIMITED TO THE VALUE 

 FROM THE MOST RECENT STACK TEST (THIS 

 VALUE WAS ALSO VERIFIED DURING THE 

 2001/2002 STACK TESTS).

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: MASS FLOW RATE

Lower Permit Limit: 100 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 102: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 104 FINAL

 Applicable Federal Requirement:40 CFR Part 64

Item 102.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ5SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 102.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRESSURE DROP LIMITED TO THE VALUE FROM 

 THE MOST RECENT STACK TEST (THIS VALUE 

 WAS ALSO VERIFIED DURING THE 2001/2002 

 STACK TESTS). AN UPPER LIMIT IS NOT 

 NECESSARY, BECAUSE HIGHER PRESSURE DROPS 

 CAN ONLY ACHIEVE A HIGHER PARTICULATE 

 CONTROL EFFICIENCY. 

 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: PRESSURE CHANGE

Lower Permit Limit: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 103: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 103.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ6SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 105 FINAL

Item 103.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRESSURE DROP LIMITED TO THE VALUE FROM 

 THE MOST RECENT STACK TEST (THIS VALUE 

 WAS ALSO VERIFIED DURING THE 2001/2002 

 STACK TESTS). AN UPPER LIMIT IS NOT 

 NECESSARY, BECAUSE HIGHER PRESSURE DROPS 

 CAN ONLY ACHIEVE A HIGHER PARTICULATE 

 CONTROL EFFICIENCY. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: PRESSURE CHANGE

Lower Permit Limit: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 104: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 104.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ1 Emission Source: FZ6SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 104.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 WATER FLOW RATE LIMITED TO THE VALUE 

 FROM THE MOST RECENT STACK TEST (THIS 

 VALUE WAS ALSO VERIFIED DURING THE 

 2001/2002 STACK TESTS).

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

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Renewal 1/Mod 4/Active Page 106 FINAL

 PART 201-6.5(c).

Parameter Monitored: MASS FLOW RATE

Lower Permit Limit: 170 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 105: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 105.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ3SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 105.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRESSURE DROP LIMITED TO THE VALUE FROM 

 THE MOST RECENT STACK TEST (THIS VALUE 

 WAS ALSO VERIFIED DURING THE 2001/2002 

 STACK TESTS). AN UPPER LIMIT IS NOT 

 NECESSARY, BECAUSE HIGHER PRESSURE DROPS 

 CAN ONLY ACHIEVE A HIGHER PARTICULATE 

 CONTROL EFFICIENCY. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: PRESSURE CHANGE

Lower Permit Limit: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 106: Compliance Certification
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 107 FINAL

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 106.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ3SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 106.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 WATER FLOW RATE LIMITED TO THE VALUE 

 FROM THE MOST RECENT STACK TEST (THIS 

 VALUE WAS ALSO VERIFIED DURING THE 

 2001/2002 STACK TESTS). 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: MASS FLOW RATE

Lower Permit Limit: 200 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 107: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 107.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ4SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 107.2:

Compliance Certification shall include the following monitoring:
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 108 FINAL

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 WATER FLOW RATE LIMITED TO THE VALUE 

 FROM THE MOST RECENT STACK TEST (THIS 

 VALUE WAS ALSO VERIFIED DURING THE 

 2001/2002 STACK TESTS).

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: MASS FLOW RATE

Lower Permit Limit: 200 gallons per minute

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 108: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 108.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZ4SS

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 108.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRESSURE DROP LIMITED TO THE VALUE FROM 

 THE MOST RECENT STACK TEST (THIS VALUE 

 WAS ALSO VERIFIED DURING THE 2001/2002 

 STACK TESTS). AN UPPER LIMIT IS NOT 

 NECESSARY, BECAUSE HIGHER PRESSURE DROPS 

 CAN ONLY ACHIEVE A HIGHER PARTICULATE 

 CONTROL EFFICIENCY. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 109 FINAL

Parameter Monitored: PRESSURE CHANGE

Lower Permit Limit: 4 inches of water

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 109: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 109.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP1

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 109.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY 

 AMPERAGE IS LIMITED TO THE VALUES FROM 

 THE MOST RECENT STACK TEST (THESE VALUES 

 WERE ALSO VERIFIED DURING THE 2001/2002 

 STACK TESTS). THE UPPER LIMIT IS 

 DETERMINED BY AN ELECTRONIC LIMIT IN THE 

 UNIT'S CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: CURRENT/CURRENT DRAW

Lower Permit Limit: 100 milliamps

Upper Permit Limit: 400 milliamps

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 110: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 110 FINAL

 Applicable Federal Requirement:40 CFR Part 64

Item 110.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP1

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 110.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY VOLTAGE

 IS LIMITED TO THE VALUES FROM THE MOST 

 RECENT STACK TEST (THESE VALUES WERE ALSO

 VERIFIED DURING THE 2001/2002 STACK 

 TESTS). THE UPPER LIMIT IS DETERMINED BY

 AN ELECTRONIC LIMIT IN THE UNIT'S 

 CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: VOLTAGE

Lower Permit Limit: 30 kilovolts

Upper Permit Limit: 70 kilovolts

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 111: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 111.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP2

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 111 FINAL

Item 111.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY 

 AMPERAGE IS LIMITED TO THE VALUES FROM 

 THE MOST RECENT STACK TEST (THESE VALUES 

 WERE ALSO VERIFIED DURING THE 2001/2002 

 STACK TESTS). THE UPPER LIMIT IS 

 DETERMINED BY AN ELECTRONIC LIMIT IN THE 

 UNIT'S CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: CURRENT/CURRENT DRAW

Lower Permit Limit: 100 milliamps

Upper Permit Limit: 400 milliamps

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 112: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 112.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00003

 Process: FZ2 Emission Source: FZEP2

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 112.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY VOLTAGE

 IS LIMITED TO THE VALUES FROM THE MOST 

 RECENT STACK TEST (THESE VALUES WERE ALSO

 VERIFIED DURING THE 2001/2002 STACK 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 112 FINAL

 TESTS). THE UPPER LIMIT IS DETERMINED BY

 AN ELECTRONIC LIMIT IN THE UNIT'S 

 CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: VOLTAGE

Lower Permit Limit: 30 kilovolts

Upper Permit Limit: 70 kilovolts

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 114: VOL storage tanks from 10000 - 20000 gallons

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 229.3 (e) (2) (iv)

Item 114.1:

This Condition applies to Emission Unit: U-00006

Item 114.2:

Volatile organic liquid tanks with a capacity greater than or equal to 10,000 gallons but less than

20,000 gallons must be equipped with submerged fill.

Condition 115: VOL storage tanks less than 10000 gallons

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR 229.3 (e) (2) (v)

Item 115.1:

This Condition applies to Emission Unit: U-00006

Item 115.2:

Volatile organic liquid tanks with a capacity of less than 10,000 gallons must be equipped with a

conservation vent.

Condition 119: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 119.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 113 FINAL

 40 CFR 52.21

Item 119.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 119.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 119.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 119.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 119.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00008

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 119.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN THE 15 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM-10 TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). 

 STACK TESTING TO BE PERFORMED AT THE 

 DISCRETION OF THE DEPARTMENT.

Upper Permit Limit: 5.207 pounds per hour
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 114 FINAL

Reference Test Method: Methods 5 and 202

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 120: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 120.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 120.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 120.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 120.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 120.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 120.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00009

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 115 FINAL

Item 120.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN 0.136 LB/HR, THAT IS, LESS THAN THE 

 15 TON/YR SIGNIFICANCE THRESHOLD FOR 

 PM-10 TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). 

 STACK TESTING OF THIS EMISSION UNIT IS 

 NOT POSSIBLE: THERE IS NO EXHAUST STACK 

 AND IT IS NOT POSSIBLE TO RETROFIT 

 ANYTHING ONTO THE UNIT WHICH WOULD 

 CAPTURE ALL OF ITS EMISSIONS.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 121: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 121.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 121.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 121.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 121.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 116 FINAL

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 121.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 121.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00010

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 121.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN THE 15 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM-10 TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). FOR THIS EMISSION UNIT, 

 THE CAP IS SET AT 0.278 LB/HR, WITH 

 ANNUAL EMISSIONS ALSO CAPPED TO THE 

 PRODUCT OF THIS LIMIT AND 8760 

 HOURS/YEAR.EMISSIONS FROM SOURCES IN THIS

 EMISSION UNIT ARE FUGITIVE IN NATURE, AND

 THUS STACK TESTING OF THIS EMISSION UNIT 

 IS NOT POSSIBLE DUE TO A LACK OF AN 

 ACTUAL STACK AND BECAUSE OF VARYING 

 PARAMETERS. THEREFORE, TO MONITOR 

 COMPLIANCE WITH THE TON PER YEAR AND 

 LB/HR THRESHOLDS, THE FACILITY SHALL ON A

 CONTINUOUS BASIS COMPLY WITH ITS FUGITIVE

 DUST CONTROL PLAN REQUIRED FOR THIS 

 EMISSION UNIT ELSEWHERE IN THIS PERMIT 

 (UNDER 6 NYCRR 211.2 

 CITATION).

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(C).

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 117 FINAL

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 4-12: Capping Monitoring Condition

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 4-12.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 4-12.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 4-12.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 4-12.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 4-12.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 4-12.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00011

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 4-12.7:

Compliance Certification shall include the following monitoring:
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 118 FINAL

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSION UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN THE 15 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM10 TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). FOR THIS EMISSION UNIT, 

 THE CAP IS SET AT 0.024 LB/HR, WITH 

 ANNUAL EMISSIONS ALSO CAPPED TO THE 

 PRODUCT OF THIS LIMIT AND 8760 

 HOURS/YEAR. STACK TESTING OF THIS 

 EMISSION UNIT IS NOT POSSIBLE DUE TO A 

 LACK OF AN ACTUAL STACK AND BECAUSE OF 

 VARYING PARAMETERS. THEREFORE, TO 

 MONITOR COMPLIANCE WITH THE TON PER YEAR 

 AND LB/HR THRESHOLDS, THE FACILITY SHALL 

 TRACK AND RECORD THE NUMBER OF BATCH 

 TRANSFERS THROUGHOUT THE YEAR.

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(C).

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 122: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 122.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 122.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 122.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 119 FINAL

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 122.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 122.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 122.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 122.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN THE 15 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM-10 TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). THIS LIMIT IS 

 APPROXIMATELY EQUIVALENT TO 0.336 LBS/ 

 TON OF GLASS (METHOD 5).

 A STACK TEST SHALL BE DONE AT THE 

 MONITORING FREQUENCY BELOW.

Upper Permit Limit: 2.224 pounds per hour

Reference Test Method: Methods 5 and 202

Monitoring Frequency: ONCE DURING THE TERM OF THE PERMIT

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Condition 123: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 120 FINAL

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 123.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 6 NYCRR Subpart 231-2

Item 123.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 123.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 123.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 123.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 123.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

 CAS No: 0NY998-00-0 VOC

Item 123.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, MAXIMUM ANNUAL POTENTIAL 
 

Permit ID: 4-0122-00004/00039 Facility DEC ID: 4012200004

 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 121 FINAL

 (MAP) MINUS PRIOR ACTUAL ANNUAL EMISSIONS

 ARE CAPPED AT LESS THAN THE 40 TON/YR 

 SIGNIFICANT SOURCE PROJECT THRESHOLD 

 (SSPT) TO AVOID NON ATTAINMENT NEW SOURCE

 REVIEW (PART 231-2). 

 THE SUM OF FUTURE POTENTIAL EMISSIONS 

 FROM THE EMISSIONS UNITS SPECIFIED IN 

 THIS PERMIT, A) THIS INCLUDES EMISSION 

 UNITS U00002, U00003, U00005, U00007, 

 U00010, U00012 FOR VOC, B) THIS INCLUDES

 EMISSION UNITS U00002, U00003, U00012 FOR

 NOX,

 CAPPED 1) AT 54.776 TON/YR FOR VOC; 2) AT

 220.157 TON/YR FOR NOX. EMISSIONS ARE 

 CAPPED BY LIMITING GLASS PULLED AT THE 

 DM-1 LINE.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Permit Limit: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2011.

Subsequent reports are due every 12 calendar month(s).

Condition 124: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 124.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 124.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 124.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 122 FINAL

Item 124.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 124.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 124.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 000630-08-0 CARBON MONOXIDE

 CAS No: 007439-92-1 LEAD

 CAS No: 007446-09-5 SULFUR DIOXIDE

 CAS No: 007664-39-3 HYDROGEN FLUORIDE

 CAS No: 0NY075-00-5 PM-10

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

 CAS No: 0NY075-00-0 PARTICULATES

Item 124.7:

Compliance Certification shall include the following monitoring:

 Capping: Yes

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSIONS UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS CAPPED AT 1) LESS 

 THAN THE 25 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM; 2) LESS THAN THE 15 TON/YR 

 SIGNIFICANCE THRESHOLD FOR PM-10; 3) LESS

 THAN THE 40 TON/YR SIGNIFICANCE THRESHOLD

 FOR NOX, SO2; 4) LESS THAN THE 100 TON/YR

 SIGNIFICANCE THRESHOLD FOR CO; 5) LESS 

 THAN THE 3 TON/YR SIGNIFICANCE THRESHOLD 

 FOR HYDROGEN FLUORIDE; 6) LESS THAN THE 

 0.6 TON/YR SIGNIFICANCE THRESHOLD FOR 

 LEAD TO AVOID ATTAINMENT NEW SOURCE 

 REVIEW (PSD). 

 THE SUM OF FUTURE POTENTIAL EMISSIONS 

 FROM THE EMISSIONS UNITS SPECIFIED IN 
 

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 Air Pollution Control Permit Conditions

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 THIS PERMIT, A) THIS INCLUDES EMISSION 

 UNITS U00001, U00002, U00003, U00005, 

 U00008, U00009, U00010, U00012, U00017 

 FOR PM, PM-10; B) THIS INCLUDES EMISSION 

 UNITS U00002, U00003, U00012 FOR NOX, CO;

 C) THIS INCLUDES EMISSION UNITS U00002, 

 U00003, U00009, U00012 FOR SO2; D) THIS 

 INCLUDES EMISSION UNITS U00002, U00009, 

 U00012 FOR HYDROGEN FLUORIDE, LEAD, 

 

 CAPPED 1), 2) AT 179.81 TON/YR FOR PM, 

 PM-10; 3A) AT 220.157 TON/YR FOR NOX; 3B)

 AT 68.188 TON/YR FOR SO2; 4) AT 105.177 

 TON/YR FOR CO; 5) AT 0.179 TON/YR FOR 

 HYDROGEN FLUORIDE; 6) AT 0.0058 TON/YR 

 FOR LEAD. 

 EMISSIONS ARE CAPPED BY LIMITING GLASS 

 PULLED AT THE DM-2 LINE.

Work Practice Type: PROCESS MATERIAL THRUPUT

Process Material: GLASS

Upper Permit Limit: 58400 tons per year

Monitoring Frequency: MONTHLY

Averaging Method: ANNUAL MAXIMUM ROLLED MONTHLY

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2011.

Subsequent reports are due every 12 calendar month(s).

Condition 127: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 127.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 127.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY VOLTAGE

 LIMITED TO THE VALUES FROM THE MOST 

 RECENT STACK TEST (THESE VALUES WERE ALSO
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 124 FINAL

 VERIFIED DURING THE 2001/2002 STACK 

 TESTS). THE UPPER LIMIT IS DETERMINED BY

 AN ELECTRONIC LIMIT IN THE UNIT'S 

 CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: VOLTAGE

Lower Permit Limit: 30 kilovolts

Upper Permit Limit: 70 kilovolts

Monitoring Frequency: CONTINUOUS

Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 128: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 128.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00012

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 128.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 PRECIPITATOR 3RD FIELD SECONDARY 

 AMPERAGE LIMITED TO THE VALUES FROM THE 

 MOST RECENT STACK TEST (THESE VALUES WERE

 ALSO VERIFIED DURING THE 2001/2002 STACK 

 TESTS). THE UPPER LIMIT IS DETERMINED BY 

 AN ELECTRONIC LIMIT IN THE UNIT'S 

 CONTROL/ALARM SYSTEM. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(c).

Parameter Monitored: CURRENT/CURRENT DRAW

Lower Permit Limit: 100 milliamps

Upper Permit Limit: 400 milliamps

Monitoring Frequency: CONTINUOUS
 

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 Air Pollution Control Permit Conditions

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Averaging Method: 3-HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 130: Compliance Certification

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:40 CFR Part 64

Item 130.1:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00013 Emission Point: 00017

 Process: FC2 Emission Source: DM2DB

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES

Item 130.2:

Compliance Certification shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 THE DM-2 DROP-OUT BOX WATER SUPPLY 

 MINIMUM SHALL BE LIMITED.

 WITHIN 180 DAYS OF THE EFFECTIVE DATE OF 

 THE PERMIT THE FACILITY SHALL:

 1) DESIGN, PROCURE, INSTALL AND 

 COMMISSION THE WATER FLOW MONITORING 

 INSTRUMENTATION. 

 2) COMPLETE A WATER FLOW MONITORING 

 PROGRAM. THIS WILL INCLUDE CREATION OF A

 DATA BASE OF ACTUAL FLOWS AND ANALYSIS OF

 THE FLOW DATA TO ESTABLISH THE MINIMUM 

 ACCEPTABLE FLOW RATE. RATES SHALL BE 

 VERIFIED ONCE DURING THE PERMIT TERM 

 DURING THE REQUIRED "ONCE DURING PERMIT 

 TERM" STACK TEST.

 NOTE: IF THE DM-2 PRODUCTION LINE IS NOT

 OPERATIONAL AFTER 180 DAYS AFTER THE 

 EFFECTIVE DATE OF THIS PERMIT, THEN THE 

 ABOVE REQUIREMENTS SHALL COMMENCE WITHIN 

 180 DAYS AFTER THE FIRST RE-START OF THE 

 DM-2 PRODUCTION LINE.

Monitoring Frequency: CONTINUOUS

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)
 

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Renewal 1/Mod 4/Active Page 126 FINAL

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 131: Capping Monitoring Condition

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable Federal Requirement:6 NYCRR Subpart 201-7

Item 131.1:

Under the authority of 6 NYCRR Part 201-7, this condition contains an emission cap for the

purpose of limiting emissions from the facility, emission unit or process to avoid being subject to

the following applicable requirement(s) that the facility, emission unit or process would

otherwise be subject to:

 40 CFR 52.21

Item 131.2:

Operation of this facility shall take place in accordance with the approved criteria, emission

limits, terms, conditions and standards in this permit.

Item 131.3:

The owner or operator of the permitted facility must maintain all required records on-site for a

period of five years and make them available to representatives of the Department upon request.

Department representatives must be granted access to any facility regulated by this Subpart,

during normal operating hours, for the purpose of determining compliance with this and any

other state and federal air pollution control requirements, regulations or law.

Item 131.4:

On an annual basis, unless otherwise specified below, beginning one year after the granting of an

emissions cap, the responsible official shall provide a certification to the Department that the

facility has operated all emission units within the limits imposed by the emission cap. This

certification shall include a brief summary of the emissions subject to the cap for that time

period and a comparison to the threshold levels that would require compliance with an

applicable requirement.

Item 131.5:

The emission of pollutants that exceed the applicability thresholds for an applicable requirement,

for which the facility has obtained an emissions cap, constitutes a violation of Part 201 and of

the Act.

Item 131.6:

The Compliance Certification activity will be performed for:

 Emission Unit: U-00017

 Regulated Contaminant(s):

 CAS No: 0NY075-00-5 PM-10

Item 131.7:

Compliance Certification shall include the following monitoring:
 

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 Air Pollution Control Permit Conditions

Renewal 1/Mod 4/Active Page 127 FINAL

 Capping: Yes

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 FOR THE PAST PROJECT THAT INVOLVED THIS 

 EMISSION UNIT, FUTURE POTENTIAL MINUS 

 PRIOR ACTUAL EMISSIONS ARE CAPPED AT LESS

 THAN THE 15 TON/YR SIGNIFICANCE THRESHOLD

 FOR PM-10 TO AVOID PSD (ATTAINMENT NEW 

 SOURCE REVIEW) REQUIREMENTS. FOR THIS 

 EMISSION UNIT, THE CAP IS SET AT 6.336 

 LB/HR, WITH ANNUAL EMISSIONS ALSO CAPPED 

 TO THE PRODUCT OF THIS LIMIT AND 8760 

 HOURS/YEAR.EMISSIONS FROM SOURCES IN THIS

 EMISSION UNIT ARE FUGITIVE IN NATURE, AND

 THUS STACK TESTING OF THIS EMISSION UNIT 

 IS NOT POSSIBLE DUE TO A LACK OF AN 

 ACTUAL STACK AND BECAUSE OF VARYING 

 PARAMETERS. THEREFORE, TO MONITOR 

 COMPLIANCE WITH THE TON PER YEAR AND 

 LB/HR THRESHOLDS, THE FACILITY SHALL 

 TRACK OPERATING HOURS OF THE PENCLONE 

 UNITS WHICH ARE USED TO COLLECT 

 PARTICULATE MATTER RESULTING FROM 

 FIBERGLASS CUTTING, TRIMMING, AND 

 REPACKING. THE FACILITY SHALL ALSO 

 MAINTAIN NORMAL WORK PRACTICES AND 

 CONDUCT PERIODIC INSPECTIONS TO ENSURE 

 PENCLONE FACBRIC INTEGRITY. 

 RECORDS SHALL BE KEPT IN ACCORDANCE WITH 

 PART 201-6.5(C).

 

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 60 days after the reporting period.

The initial report is due 5/30/2011.

Subsequent reports are due every 6 calendar month(s).
 

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Renewal 1/Mod 4/Active Page 128 FINAL

 STATE ONLY ENFORCEABLE CONDITIONS

 ** ** Facility Level  

 NOTIFICATION OF GENERAL PERMITTEE OBLIGATIONS

This section contains terms and conditions which are not federally enforceable. Permittees

may also have other obligations under regulations of general applicability

Item A: General Provisions for State Enforceable Permit Terms and

 Condition - 6 NYCRR Part 201-5

 Any person who owns and/or operates stationary sources 

 shall operate and maintain all emission units and any 

 required emission control devices in compliance with all 

 applicable Parts of this Chapter and existing laws, and 

 shall operate the facility in accordance with all 

 criteria, emission limits, terms, conditions, and 

 standards in this permit. Failure of such person to 

 properly operate and maintain the effectiveness of such 

 emission units and emission control devices may be 

 sufficient reason for the Department to revoke or deny a 

 permit.

 The owner or operator of the permitted facility must 

 maintain all required records on-site for a period of five

 years and make them available to representatives of the 

 Department upon request. Department representatives must 

 be granted access to any facility regulated by this 

 Subpart, during normal operating hours, for the purpose of

 determining compliance with this and any other state and 

 federal air pollution control requirements, regulations or

 law.

 STATE ONLY APPLICABLE REQUIREMENTS

The following conditions are state applicable requirements and are not subject to 

compliance certification requirements unless otherwise noted or required 

 under 6 NYCRR Part 201.

Condition 132: Contaminant List

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable State Requirement:ECL 19-0301

Item 132.1:

Emissions of the following contaminants are subject to contaminant specific requirements in this

permit(emission limits, control requirements or compliance monitoring conditions).

 CAS No: 000050-00-0

 Name: FORMALDEHYDE
 

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 CAS No: 000630-08-0

 Name: CARBON MONOXIDE

 CAS No: 007439-92-1

 Name: LEAD

 CAS No: 007446-09-5

 Name: SULFUR DIOXIDE

 CAS No: 007664-39-3

 Name: HYDROGEN FLUORIDE

 CAS No: 007664-41-7

 Name: AMMONIA

 CAS No: 0NY075-00-0

 Name: PARTICULATES

 CAS No: 0NY075-00-5

 Name: PM-10

 CAS No: 0NY075-02-5

 Name: PM 2.5

 CAS No: 0NY100-00-0

 Name: HAP

 CAS No: 0NY210-00-0

 Name: OXIDES OF NITROGEN

 CAS No: 0NY998-00-0

 Name: VOC

Condition 133: Unavoidable noncompliance and violations

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable State Requirement:6 NYCRR 201-1.4

Item 133.1:

At the discretion of the commissioner a violation of any applicable emission standard for

necessary scheduled equipment maintenance, start-up/shutdown conditions and malfunctions or

upsets may be excused if such violations are unavoidable. The following actions and

recordkeeping and reporting requirements must be adhered to in such circumstances.

(a) The facility owner and/or operator shall compile and maintain records of all

equipment maintenance or start-up/shutdown activities when they can be expected to result in an

exceedance of any applicable emission standard, and shall submit a report of such activities to

the commissioner's representative when requested to do so in writing or when so required by a

condition of a permit issued for the corresponding air contamination source except where

conditions elsewhere in this permit which contain more stringent reporting and notification

provisions for an applicable requirement, in which case they supercede those stated here. Such

reports shall describe why the violation was unavoidable and shall include the time, frequency
 

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Renewal 1/Mod 4/Active Page 130 FINAL

and duration of the maintenance and/or start-up/shutdown activities and the identification of air

contaminants, and the estimated emission rates. If a facility owner and/or operator is subject to

continuous stack monitoring and quarterly reporting requirements, he need not submit reports for

equipment maintenance or start-up/shutdown for the facility to the commissioner's

representative.

(b) In the event that emissions of air contaminants in excess of any emission standard

in 6 NYCRR Chapter III Subchapter A occur due to a malfunction, the facility owner and/or

operator shall report such malfunction by telephone to the commissioner's representative as soon

as possible during normal working hours, but in any event not later than two working days after

becoming aware that the malfunction occurred. Within 30 days thereafter, when requested in

writing by the commissioner's representative, the facility owner and/or operator shall submit a

written report to the commissioner's representative describing the malfunction, the corrective

action taken, identification of air contaminants, and an estimate of the emission rates. These

reporting requirements are superceded by conditions elsewhere in this permit which contain

reporting and notification provisions for applicable requirements more stringent than those

above.

(c) The Department may also require the owner and/or operator to include in reports

described under (a) and (b) above an estimate of the maximum ground level concentration of

each air contaminant emitted and the effect of such emissions depending on the deviation of the

malfunction and the air contaminants emitted.

(d) In the event of maintenance, start-up/shutdown or malfunction conditions which

result in emissions exceeding any applicable emission standard, the facility owner and/or

operator shall take appropriate action to prevent emissions which will result in contravention of

any applicable ambient air quality standard. Reasonably available control technology, as

determined by the commissioner, shall be applied during any maintenance, start-up/shutdown or

malfunction condition subject to this paragraph.

(e) In order to have a violation of a federal regulation (such as a new source performance

standard or national emissions standard for hazardous air pollutants) excused, the specific

federal regulation must provide for an affirmative defense during start-up, shutdowns,

malfunctions or upsets.

Condition 4-13: Visible Emissions Limited

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR 211.2

Item 4-13.1:

Except as permitted by a specific part of this Subchapter and for open fires for which a restricted

burning permit has been issued, no person shall cause or allow any air contamination source to

emit any material having an opacity equal to or greater than 20 percent (six minute average)

except for one continuous six-minute period per hour of not more than 57 percent opacity.

Condition 4-14: Compliance Demonstration

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR 220-2.3 (a)

 Replaces Condition(s) 135
 

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Item 4-14.1:

The Compliance Demonstration activity will be performed for the facility:

The Compliance Demonstration applies to:

 Emission Unit: U-00002

 Process: OX1

 Emission Unit: U-00012

 Process: OX2

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

Item 4-14.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

 In accordance with the approved Reasonably Available 

 Control Technology (RACT) analysis dated November 2010, 

 the existing furnace oxy-fuel firing control technology is

 determined to be NOx RACT for the DM-1 and DM-2 glass 

 melting furnaces (processes OX1 and OX2). Each furnace is

 required to achieve a maximum NOx emission limit of 4.0 

 pounds NOx per ton of glass pulled on a block 24-hour 

 basis, which is the Ozone Transport Commission (OTC) 

 guideline for fiberglass manufacturing plants. The 

 facility owner or operator shall demonstrate compliance 

 with this NOx RACT emission limit, which is to be 

 implemented by July 1, 2012, by measuring NOx emissions 

 with a continuous emissions monitoring system (CEMS) that 

 complies with the requirements of 6 NYCRR Part 220-2.4(c).

 Such NOx emissions measurements in combination with the 

 tracking of daily glass production rates, as required 

 elsewhere in this permit, are to be use to calculate 

 ongoing actual NOx emission rates in pounds NOx per ton of

 glass pulled.

 Approval of the RACT analysis is conditioned upon the 

 requirement that the facility owner or operator shall 

 establish a more representative, facility-specific NOx 

 emission limit (pounds NOx per ton glass pulled) on a 

 30-day rolling average basis for each furnace. This shall

 be based from the collection of twelve (12) consecutive 

 months of NOx emissions CEMS data, beginning no later than

 60 days after commencement of operation of the required 

 CEMS, in combination with the tracking of daily glass 

 production rates. Establishment of an approvable 

 facility-specific NOx RACT emission limit for each furnace

 shall be completed and submitted to the department within 

 30 days following the 12-month CEMS data collection 
 

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 period. Once established and approved by the department, 

 the permit will be modified to reflect the more 

 representative, facility-specific NOx emission limit.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: GLASS

Parameter Monitored: OXIDES OF NITROGEN

Upper Permit Limit: 4.0 pounds per ton

Monitoring Frequency: CONTINUOUS

Averaging Method: 24 HOUR BLOCK AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-15: Compliance Demonstration

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR 220-2.4 (a)

Item 4-15.1:

The Compliance Demonstration activity will be performed for the facility:

The Compliance Demonstration applies to:

 Emission Unit: U-00002

 Process: OX1

 Emission Unit: U-00012

 Process: OX2

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

Item 4-15.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The owner or operator of the facility must maintain a 

 file of daily glass production rates. The production 

 rates must be summarized monthly. Glass production 

 records must be retained for at least five years following

 the date of such records and must be made available for 

 inspection by the department during normal business 

 hours.

Monitoring Frequency: MONTHLY

Averaging Method: Daily block average

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).
 

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Condition 4-16: Compliance Demonstration

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR 220-2.4 (c)

Item 4-16.1:

The Compliance Demonstration activity will be performed for the facility:

The Compliance Demonstration applies to:

 Emission Unit: U-00002

 Process: OX1

 Emission Unit: U-00012

 Process: OX2

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

Item 4-16.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 The owner or operator of a glass melting furnace shall 

 install, calibrate, evaluate, operate, and maintain a 

 continuous emissions monitoring system (CEMS), in 

 accordance with the provisions of 40 CFR part 60, 

 appendices A, B and F, for measuring NOx and shall record 

 the output of the system.

 As part of its application for a permit or permit 

 modification, the owner or operator of a glass melting 

 furnace shall submit for department approval a CEMS 

 plan.

 The owner or operator of a glass melting furnace shall 

 submit for department approval a CEMS certification 

 protocol at least 60 days prior to CEMS certification 

 testing. The certification protocol shall include the 

 location of and specifications for each instrument or 

 device, as well as procedures for calibration, operation, 

 data evaluation, and data reporting.

 The procedures in subparagraphs (i) through (v) below 

 shall be used for determining compliance with the NOx RACT

 emission limit established under section 6 NYCRR Part 

 220-2.3(a).

 (i) The owner or operator of a glass melting furnace 

 shall determine compliance daily on a 30 day rolling 

 average basis. The 30 day rolling averages shall be 
 

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 calculated by dividing 30 day total NOx emissions by 30 

 day total glass production. Only days when the furnace 

 operates shall be included in the 30 day rolling 

 averages.

 (ii) At a minimum, valid CEMS data shall be obtained 

 for 90 percent of the operating hours in each calendar 

 quarter that the subject facility is operating.

 (iii) All valid CEMS data shall be used in 

 calculating emission rates even if the minimum data 

 requirements of subparagraph (ii) above are not met.

 (iv) Along with any specific additional data 

 requirements mandated by the department for a particular 

 glass melting furnace, annual recertifications, quarterly 

 accuracy, and daily calibration drift tests shall be 

 performed in accordance with 40 CFR part 60, appendix 

 F.

 (v) When NOx emissions data are not obtained because 

 of CEMS downtime, or for periods when no valid CEMS data 

 is available, emission data shall be obtained by using the

 90th percentile value of all CEMS NOx emission data 

 collected over the last 180 days.

 In addition to the requirements of subparagraphs (i) 

 through (iii) below, the owner or operator of a glass 

 melting furnace shall comply with the CEMS recordkeeping 

 and reporting requirements of 40 CFR part 60, subpart A 

 and appendix F.

 (i) The owner or operator of a glass melting furnace 

 shall notify the department of the planned initial 

 start-up date of any new CEMS.

 (ii) Emissions, monitoring, and operating parameter 

 records or measurements required by this Subpart and any 

 additional parameters required by the department shall be 

 maintained for at least five years and made available to 

 the department upon request.

 (iii) On a semi-annual basis, the owner or operator 

 of a glass melting furnace shall tabulate and summarize 

 applicable emissions, monitoring, and operating parameter 

 measurements recorded during the preceding six months, and

 submit these records to the department. These records 

 shall be submitted in a format acceptable to the 

 department and shall include:

 (a) the 30 day rolling average NOx emissions 

 as specified under paragraph (4) of this subdivision;
 

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 (b) identification of the operating hours 

 when NOx emissions data are not included in a calculation 

 of the 30 day rolling average emissions and the reasons 

 for not including that data;

 (c) a comparison of the NOx emissions to the 

 NOx RACT emissions limit(s);

 (d) type and amount of fuel burned on a daily

 basis and the as burned heat content of the fuel;

 (e) the total daily NOx emissions and total 

 daily glass production; and

 (f) the results of CEMS accuracy assessments 

 as required by 40 CFR part 60, appendix F and any 

 additional data quality information required by the 

 department.

Monitoring Frequency: CONTINUOUS

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 4-17: Compliance Demonstration

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR 220-2.4 (d)

Item 4-17.1:

The Compliance Demonstration activity will be performed for the facility:

The Compliance Demonstration applies to:

 Emission Unit: U-00002

 Process: OX1

 Emission Unit: U-00012

 Process: OX2

 Regulated Contaminant(s):

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

Item 4-17.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Protocols, reports, summaries, schedules, and any other 

 information required to be submitted to the department 

 under provisions of this Subpart must be sent (in either 
 

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 hardcopy or electronically) as follows:

 (1) one copy to the Division of Air Resources, New York 

 State Department of Environmental Conservation, 625 

 Broadway, Albany, New York 12233; and

 (2) one copy to the Regional Air Pollution Control 

 Engineer, New York State Department of Environmental 

 Conservation - Region 4 Office, 1130 North Westcott Road, 

 Schenectady, NY 12306.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 136: Compliance Demonstration

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable State Requirement:6 NYCRR 231-11.2 (b)

Item 136.1:

The Compliance Demonstration activity will be performed for the facility:

The Compliance Demonstration applies to:

 Emission Unit: U-00003

 Process: BP1

 Emission Unit: U-00003

 Process: CO1

 Emission Unit: U-00003

 Process: CS1

 Emission Unit: U-00003

 Process: FZ1

 Emission Unit: U-00003

 Process: FZ2

 Emission Unit: U-00003

 Process: ME1

 Emission Unit: U-00003

 Process: SS1

 Emission Unit: U-00006

 Process: 212

 Emission Unit: U-00006
 

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 Process: 229

 Emission Unit: U-00006

 Process: MSH

 Emission Unit: U-00007

 Process: BDR

 Emission Unit: U-00010

 Process: FES

 Emission Unit: U-00013

 Process: FC2

 Emission Unit: U-00014

 Process: CS2

 Emission Unit: U-00014

 Process: SC2

 Regulated Contaminant(s):

 CAS No: 000630-08-0 CARBON MONOXIDE

 CAS No: 007446-09-5 SULFUR DIOXIDE

 CAS No: 0NY075-00-5 PM-10

 CAS No: 0NY210-00-0 OXIDES OF NITROGEN

 CAS No: 0NY075-02-5 PM 2.5

 CAS No: 0NY075-00-0 PARTICULATES

Item 136.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 There is no projected increase in non-VOC emissions as a

 result of the starch-based binder formulation and 

 conversion project. Thus, the proposed project is not 

 subject to NNSR/PSD for non-VOC new source review (NSR) 

 regulated pollutants under 6 NYCRR Part 231. However, the

 project does trigger the "reasonable possibility" 

 requirements for insignificant modifications contained in 

 6 NYCRR 231-11.2(b) for non-VOC NSR pollutants. 

 Therefore, for this project, the facility owner or 

 operator shall maintain the following required information

 for a minimum of five (5) years, including for the 

 associated exempt and trivial activities:

 - A description of the modification;

 - An identification of each new or modified emission 

 source(s) including the associated processes and emission 

 unit;
 

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 - The calculation of the project emission potential for 

 each modified emission source(s) including supporting 

 documentation; and

 - The date the modification commenced operation.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 4-18: BART capping equation - NOx

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR Part 249

Item 4-18.1:

This Condition applies to:

 Emission Unit: U00002

 Emission Unit: U00003

 Emission Unit: U00012

 Emission Unit: U00013

 Emission Unit: U00014

Item 4-18.2:

Total annual NOx emissions from the BART-eligible sources: EU2 (DM1 Oxy Fuel Furnace),

EU3 (DM1 Forming, Curing, Cooling and Smoke Stripper), EU12 (DM2 Oxy Fuel Furnace),

EU13 (DM2 Mixing Chamber), and EU14 (DM2 Cooling Area to include Smoke Stripper) shall

not exceed 249 tons per year (tpy) NOx, calculated as a rolling, 12-month summation of

emissions, and calculated on a monthly basis using the following equations:

Equation 1 – Total NOx Emissions Cap Monitoring Method

249 tpy > EU2NOx + EU3NOx + EU12NOx + EU13NOx + EU14NOx

Where:

 EU2NOx = DM1 Oxy Fuel Furnace NOx Emissions (Tons/rolling 12-month

period)

EU3NOx = DM1 Forming,Curing,Cooling,SmokeStripper NOx Emissions (Tons/rolling

12-month period)

EU12NOx = DM2 Oxy Fuel Furnace NOx Emissions (Tons/rolling 12-month period)
 

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EU13NOx = DM2 Mixing Chamber which comprises DM2 Forming and Curing NOx Emissions

(Tons/rolling 12-month period)

EU14NOx = DM2 Cooling and Smoke Stripper NOx Emissions (Tons/rolling 12-month period)

The NOx emissions from the glass furnaces (EU2 and EU12) are calculated based on the

following equation:

Equation 2 – Furnace NOx (EU2NOx and EU12NOx) Emissions Monitoring Method

 = (Niterusage x NiterEF) + (Glasspull rate x FurnaceNOx)

Where:

 Niterusage = Niter usage of each furnace (Tons/rolling 12-month period)

 

NiterEF = Niter NOx emission factor (tons NOx/ton niter usage), developed based on the

assertion that all of the nitrogen in the niter becomes NO2

 Glasspull rate = Glass pull rate of each furnace (Tons/12-month rolling period)

FurnaceNOx = NOx emission factor for each furnace (lb NOx/ton glass), developed based on

most recent stack test results and credible readings from an operational NOx CEMS

The NOx emissions from the forming, curing, cooling and smoke stripper sections associated

with each source (EU3, EU13, and EU14) on the wool fiberglass insulation manufacturing lines

are calculated based on the following equation:

Equation 3 – Forming, Curing, Cooling and Smoke Stripper section NOx (EU3NOx, EU13NOx

and EU14NOx) Emissions Monitoring Method

 = (Natural Gasrate x Forming,Curing,Cooling,SmokeStripperNOx)

Where:

Natural Gasrate = natural gas that is used by the fiberizer burners (applicable to Forming

sections’ NOx) or the total used by the oven zone burners, stack burners and incinerator burners

(applicable to Curing, Smoke Stripping and Cooling NOx) (millions of cubic feet of natural gas

per rolling 12-month period)

Forming,Curing,Cooling,SmokeStripperNOx = NOx emission factor for the forming, curing,

cooling and smoke stripper section of each source (lb NOx per million cubic feet of natural gas

used by the source applicable burner system), developed based on most recent stack test results

Condition 4-19: BART capping equation - PM-10

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR Part 249

Item 4-19.1:

This Condition applies to:
 

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 Emission Unit: U00002

 Emission Unit: U00003

 Emission Unit: U00012

 Emission Unit: U00013

 Emission Unit: U00014

Item 4-19.2:

Total annual PM10 emissions from the BART-eligible sources: EU2 (DM1 Oxy Fuel Furnace),

EU3 (DM1 Forming, Curing, Cooling and Smoke Stripper), EU12 (DM2 Oxy Fuel Furnace),

EU13 (DM2 Mixing Chamber), and EU14 (DM2 Cooling Area to include Smoke Stripper) shall

not exceed 249 tons per year (tpy) PM10, calculated as a rolling, 12-month summation of

emissions, and calculated on a monthly basis using the following equations:

Equation 1 – Total PM10 Emissions Cap Monitoring Method

249 tpy > EU2PM10 + EU3PM10 + EU12PM10 + EU13PM10 + EU14PM10

Where:

EU2PM10 = DM1 Oxy Fuel Furnace PM10 Emissions (Tons/rolling 12-month period)

EU3PM10 = DM1 Forming,Curing,Cooling,SmokeStripper PM10 Emissions (Tons/rolling

12-month period)

EU12PM10 = DM2 Oxy Fuel Furnace PM10 Emissions (Tons/rolling 12-month period)

EU13PM10 = DM2 Mixing Chamber which comprises Forming and Curing PM10 Emissions

(Tons/rolling 12-month period)

EU14PM10 = DM2 Cooling and Smoke Stripper PM10 Emissions (Tons/rolling 12-month

period)

The PM10 emissions from the glass furnaces (EU2 and EU12) are calculated based on the

following equation:

Equation 2 – Furnace PM10 (EU2PM10 and EU12PM10) Emissions Monitoring Method

 = [(HoursFurnace.DEP x Furnace.DEPEF) + [(HoursFurnace x FurnaceEF)]

Where:

HoursFurnace.DEP = Operational hours that each respective furnace discharged its emissions for

control into its associated DEP (Hours/rolling 12-month period)

Furnace.DEPEF = PM10 emission factor (lb PM10/hr) equation, developed based on most

recent stack test results for the combined operation of the respective furnace and associated Dry

Electrostatic Precipitator (DEP)
 

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HoursFurnace = Hours that each respective furnace operated on by-pass and its DEP not in

service (Hours/rolling 12-month period)

FurnaceEF = PM10 emission factor (lb PM10/hr), developed based on most recent stack test

results for the operation of the respective furnace with DEP by-passed

The PM10 emissions from the forming, curing, cooling and smoke stripper sections associated

with each source (EU3, EU13, and EU14) are calculated based on the following equation:

Equation 3 – Forming, Curing, Cooling and Smoke Stripper section PM10 (EU3PM10,

EU13PM10 and EU14PM10) Emissions Monitoring Method

 = (HoursForming,Curing,Cooling,SmokeStripper) x

(Forming,Curing,Cooling,SmokeStripperPM10)

Where:

HoursForming,Curing,Cooling,SmokeStripper = Each respective Forming, Curing, Cooling

section and Smoke Stripper operational hours (Hours/rolling 12-month period)

Forming,Curing,Cooling,SmokeStripperPM10 = PM10 emission factor (lb PM10/hr) for each

respective forming, curing, cooling and smoke stripper section, developed based on most recent

stack test results

Condition 4-20: BART capping equation - SO2

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR Part 249

Item 4-20.1:

This Condition applies to:

 Emission Unit: U00002

 Emission Unit: U00003

 Emission Unit: U00012

 Emission Unit: U00013

 Emission Unit: U00014

Item 4-20.2:

Total annual SO2 emissions from the BART-eligible sources: EU2 (DM1 Oxy Fuel Furnace),

EU3 (DM1 Forming, Curing, Cooling and Smoke Stripper), EU12 (DM2 Oxy Fuel Furnace),

EU13 (DM2 Mixing Chamber), and EU14 (DM2 Cooling Area to include Smoke Stripper) shall

not exceed 249 tons per year (tpy) SO2, calculated as a rolling, 12-month summation of

emissions, and calculated on a monthly basis using the following equations:

Equation 1 – Total SO2 Emissions Cap Monitoring Method
 

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249 tpy > EU2SO2 + EU3SO2 + EU12SO2 + EU13SO2 + EU14SO2

Where:

 EU2SO2 = DM1 Oxy Fuel Furnace SO2 Emissions (Tons/rolling 12-month

period)

EU3SO2 = DM1 Forming,Curing,Cooling,SmokeStripper SO2 Emissions (Tons/rolling

12-month period)

EU12SO2 = DM2 Oxy Fuel Furnace SO2 Emissions (Tons/rolling 12-month period)

EU13SO2 = DM2 Mixing Chamber which comprises Forming and Curing SO2 Emissions

(Tons/rolling 12-month period)

EU14SO2 = DM2 Cooling and Smoke Stripper SO2 Emissions (Tons/rolling 12-month period)

The SO2 emissions from the glass furnaces (EU2 and EU12) are calculated based on the

following equation:

Equation 2 – Furnace SO2 (EU2SO2 and EU12SO2) Emissions Monitoring Method

 = (NGusage x NGEF) + (Glasspull rate x FurnaceSO2)

Where:

 NGusage = Natural gas usage of each furnace (MMscf/rolling 12-month period)

NGEF = AP-42 Natural gas emission factor for external combustion sources (lb SO2/MMscf

natural gas usage)

 Glasspull rate = Glass pull rate of each furnace (Tons/rolling 12-month period)

FurnaceSO2 = SO2 emission factor (lb SO2/ton glass) for SO2 released from glass batch

materials for each furnace, developed based on most recent stack test results

The SO2 emissions from the forming, curing, cooling and smoke stripper sections associated

with each source (EU3, EU13, and EU14) are calculated based on the following equation:

Equation 3 – Forming, Curing, Cooling and Smoke Stripper section SO2 (EU3SO2, EU13SO2

and EU14SO2) Emissions Monitoring Method

 = (NGrate x Forming,Curing,Cooling,SmokeStripperSO2)

Where:

NGrate = natural gas that is used by the fiberizer burners (applicable to Forming sections’ SO2)

or the total used by the oven zone burners, stack burners and incinerator burners (applicable to

Curing, Cooling and Smoke Stripper SO2) (millions of cubic feet of natural gas per rolling

12-month period)

Forming,Curing,Cooling,SmokeStripperSO2 = SO2 emission factor for the forming, curing,

cooling and smoke stripper section of each source (lb SO2 per million cubic feet of natural gas

used by the source applicable burner system), developed based on most recent stack test results
 

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 ** ** Emission Unit Level ****

Condition 4-21: Compliance Demonstration

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR 211.2

 Replaces Condition(s) 137

Item 4-21.1:

The Compliance Demonstration activity will be performed for:

 Emission Unit: U-00005

 Process: AA1

Item 4-21.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 The asphalt applicator bath temperature shall be limited 

 and tracked as a surrogate to the visible emissions check.

 Records shall be kept in accordance with Part 

 201-6.5(c).

Parameter Monitored: TEMPERATURE

Lower Permit Limit: 0 degrees Fahrenheit

Upper Permit Limit: 425 degrees Fahrenheit

Monitoring Frequency: CONTINUOUS

Averaging Method: 15-MINUTE ROLLING AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).

Condition 138: Compliance Demonstration

 Effective between the dates of 11/05/2010 and 11/04/2015

 Applicable State Requirement:6 NYCRR 211.2

Item 138.1:

The Compliance Demonstration activity will be performed for:

 Emission Unit: U-00010

 Regulated Contaminant(s):

 CAS No: 0NY075-00-0 PARTICULATES
 

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Item 138.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 WITHIN 180 DAYS OF PERMIT ISSUANCE, THE 

 FACILITY SHALL SUBMIT TO THE DEPARTMENT A

 BRIEF FUGITIVE DUST CONTROL PLAN TO 

 ADDRESS FUGITIVES FROM CULLET SPILLED ON 

 THE GROUND BETWEEN THE FURNACE BUILDING 

 AND CULLET STORAGE PILE.

 AFTER THE PLAN IS APPROVED, THE FACILITY 

 SHALL COMPLY WITH THE PLAN.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 4/30/2011.

Subsequent reports are due every 6 calendar month(s).

Condition 4-22: Compliance Demonstration

 Effective between the dates of 05/18/2012 and 11/04/2015

 Applicable State Requirement:6 NYCRR 211.2

 Replaces Condition(s) 139

Item 4-22.1:

The Compliance Demonstration activity will be performed for:

 Emission Unit: U-00015

 Process: AA2

Item 4-22.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

 The asphalt applicator bath temperature shall be limited 

 and tracked as a surrogate to the visible emissions check.

 Records shall be kept in accordance with Part 

 201-6.5(c).

Parameter Monitored: TEMPERATURE

Lower Permit Limit: 0 degrees Fahrenheit

Upper Permit Limit: 425 degrees Fahrenheit

Monitoring Frequency: CONTINUOUS

Averaging Method: 15-MINUTE ROLLING AVERAGE

Reporting Requirements: SEMI-ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.
 

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The initial report is due 10/30/2012.

Subsequent reports are due every 6 calendar month(s).
 

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