Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

PPL Montour 032 - Unit 2
032 - Unit 2
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 032 - Unit 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YY) Coal Firing Rate (1,000 Tons/hr)

3/1/2010 Day 1 NA

3/2/2010 Day 2 NA

3/3/2010 Day 3 NA

3/4/2010 Day 4 NA

3/5/2010 Day 5 NA

3/6/2010 Day 6 NA

3/7/2010 Day 7 NA

3/8/2010 Day 8 NA

3/9/2010 Day 9 NA

3/10/2010 Day 10 NA

3/11/2010 Day 11 NA

3/12/2010 Day 12 NA

3/13/2010 Day 13 NA

3/14/2010 Day 14 NA

3/15/2010 Day 15 NA

3/16/2010 Day 16 NA

3/17/2010 Day 17 NA

3/18/2010 Day 18 NA

3/19/2010 Day 19 NA

3/20/2010 Day 20 NA

3/21/2010 Day 21 NA

3/22/2010 Day 22 NA

3/23/2010 Day 23 NA

3/24/2010 Day 24 NA

3/25/2010 Day 25 NA

3/26/2010 Day 26 NA

3/27/2010 Day 27 NA

3/28/2010 Day 28 NA

3/29/2010 Day 29 NA

3/30/2010 Day 30 NA
 for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)

NA 0 6221

NA 0 5763

NA 0 6457

NA 0 6352

NA 0 6328

NA 0 6341

NA 0 6475

NA 0 6172

NA 0 5653

NA 0 6399

NA 0 6075

NA 0 6084

NA 0 6212

NA 0 6391

NA 0 6009

NA 0 6267

NA 0 6266

NA 0 6198

NA 0 6170

NA 0 5757

NA 0 5491

NA 0 6001

NA 0 6149

NA 0 6205

NA 0 6205

NA 0 5884

NA 0 6261

NA 0 6140

NA 0 5963

NA 0 5750
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)

5422 101869 wKscfh 0.95

5075 110670 wKscfh 0.95

5548 107959 wKscfh 0.95

5489 107722 wKscfh 0.95

5503 108718 wKscfh 0.96

5586 109767 wKscfh 0.96

5582 106144 wKscfh 0.96

5281 101242 wKscfh 0.96

4943 110832 wKscfh 0.96

5585 106412 wKscfh 0.96

5334 106230 wKscfh 0.96

5476 108639 wKscfh 0.96

5422 111729 wKscfh 0.95

5496 106842 wKscfh 0.94

5190 110980 wKscfh 0.95

5452 112883 wKscfh 0.96

5545 111381 wKscfh 0.96

5552 106238 wKscfh 0.95

5499 102753 wKscfh 0.95

5212 99904 wKscfh 0.96

5030 103830 wKscfh 0.96

5271 103675 wKscfh 0.95

5050 109512 wKscfh 0.94

5414 108158 wKscfh 0.95

5431 103882 wKscfh 0.95

5154 108214 wKscfh 0.96

5576 106617 wKscfh 0.97

5508 104351 wKscfh 0.96

5297 105025 wKscfh 0.95

5085 105429 wKscfh 0.95
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)

121 3.7

121 3.9

121 3.7

121 3.7

121 3.7

121 3.7

120 3.6

121 3.8

123 4.2

123 3.7

122 3.8

122 3.8

122 3.9

122 3.8

122 4.0

123 3.9

121 3.8

121 3.8

122 3.9

122 4.0

123 4.1

124 3.9

123 4.1

122 3.9

121 3.9

122 4.0

121 3.8

121 3.8

122 4.0

121 4.1
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

10.7 NA

11.0 NA

11.1 NA

11.1 NA

11.0 NA

11.1 NA

10.9 NA

10.4 NA

10.9 NA

10.7 NA

10.8 NA

10.8 NA

10.8 NA

10.6 NA

10.7 NA

10.6 NA

10.7 NA

10.9 NA

10.6 NA

10.5 NA

10.6 NA

10.4 NA

10.7 NA

10.8 NA

10.7 NA

10.9 NA

10.9 NA

10.7 NA

10.5 NA

10.7 NA
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)

735 766 1

671 701 1

746 777 1

743 773 1

740 771 1

748 779 1

748 779 1

721 751 1

635 665 1

745 775 1

712 743 1

719 749 1

711 741 1

726 757 1

683 712 1

723 754 1

737 768 1

740 771 1

732 762 1

689 718 1

670 699 1

699 729 1

663 692 1

720 750 1

724 754 1

688 718 1

745 776 1

739 770 1

713 744 1

662 692 1
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)

68 0.9

68 0.8

68 1.0

68 1.3

68 0.9

68 1.0

68 1.0

68 1.0

68 1.6

68 2.3

68 1.9

68 1.2

68 1.2

68 1.2

68 1.6

68 1.4

68 1.7

68 1.6

68 1.2

68 1.5

68 1.1

68 1.2

68 1.5

68 1.3

68 1.2

68 1.1

68 1.2

68 1.2

68 1.2

68 1.1
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type

159 5.5 ammonia

180 5.5 ammonia

192 5.5 ammonia

185 5.5 ammonia

177 5.5 ammonia

156 5.5 ammonia

174 5.5 ammonia

140 5.5 ammonia

149 5.5 ammonia

159 5.5 ammonia

192 5.5 ammonia

183 5.5 ammonia

191 5.5 ammonia

192 5.5 ammonia

244 5.5 ammonia

206 5.5 ammonia

263 5.5 ammonia

252 5.5 ammonia

199 5.5 ammonia

240 5.5 ammonia

226 5.5 ammonia

224 5.5 ammonia

229 5.5 ammonia

200 5.5 ammonia

209 5.5 ammonia

218 5.5 ammonia

217 5.5 ammonia

213 5.5 ammonia

171 5.6 ammonia

162 5.6 ammonia
Sorbent Injection Rate (lb/hr)

336

254

324

294

293

299

327

330

245

282

221

250

231

224

229

258

300

285

283

217

214

222

257

314

319

242

296

323

305

269
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 032 - Unit 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 032 - Unit 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

0 PPL Montour 032 - Unit 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

3/1/2010 Day 1 NA

3/2/2010 Day 2 NA

3/3/2010 Day 3 NA

3/4/2010 Day 4 NA

3/5/2010 Day 5 NA

3/6/2010 Day 6 NA

3/7/2010 Day 7 NA

3/8/2010 Day 8 NA

3/9/2010 Day 9 NA

3/10/2010 Day 10 NA

3/11/2010 Day 11 NA

3/12/2010 Day 12 NA

3/13/2010 Day 13 NA

3/14/2010 Day 14 NA

3/15/2010 Day 15 NA

3/16/2010 Day 16 NA

3/17/2010 Day 17 NA

3/18/2010 Day 18 NA

3/19/2010 Day 19 NA

3/20/2010 Day 20 NA

3/21/2010 Day 21 NA

3/22/2010 Day 22 NA

3/23/2010 Day 23 NA

3/24/2010 Day 24 NA

3/25/2010 Day 25 NA

3/26/2010 Day 26 NA

3/27/2010 Day 27 NA

3/28/2010 Day 28 NA

3/29/2010 Day 29 NA

3/30/2010 Day 30 NA
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)

NA 0 6221

NA 0 5763

NA 0 6457

NA 0 6352

NA 0 6328

NA 0 6341

NA 0 6475

NA 0 6172

NA 0 5653

NA 0 6399

NA 0 6075

NA 0 6084

NA 0 6212

NA 0 6391

NA 0 6009

NA 0 6267

NA 0 6266

NA 0 6198

NA 0 6170

NA 0 5757

NA 0 5491

NA 0 6001

NA 0 6149

NA 0 6205

NA 0 6205

NA 0 5884

NA 0 6261

NA 0 6140

NA 0 5963

NA 0 5750
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)

5422 101869 wKscfh 0.95

5075 110670 wKscfh 0.95

5548 107959 wKscfh 0.95

5489 107722 wKscfh 0.95

5503 108718 wKscfh 0.96

5586 109767 wKscfh 0.96

5582 106144 wKscfh 0.96

5281 101242 wKscfh 0.96

4943 110832 wKscfh 0.96

5585 106412 wKscfh 0.96

5334 106230 wKscfh 0.96

5476 108639 wKscfh 0.96

5422 111729 wKscfh 0.95

5496 106842 wKscfh 0.94

5190 110980 wKscfh 0.95

5452 112883 wKscfh 0.96

5545 111381 wKscfh 0.96

5552 106238 wKscfh 0.95

5499 102753 wKscfh 0.95

5212 99904 wKscfh 0.96

5030 103830 wKscfh 0.96

5271 103675 wKscfh 0.95

5050 109512 wKscfh 0.94

5414 108158 wKscfh 0.95

5431 103882 wKscfh 0.95

5154 108214 wKscfh 0.96

5576 106617 wKscfh 0.97

5508 104351 wKscfh 0.96

5297 105025 wKscfh 0.95

5085 105429 wKscfh 0.95
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)

121 3.7

121 3.9

121 3.7

121 3.7

121 3.7

121 3.7

120 3.6

121 3.8

123 4.2

123 3.7

122 3.8

122 3.8

122 3.9

122 3.8

122 4.0

123 3.9

121 3.8

121 3.8

122 3.9

122 4.0

123 4.1

124 3.9

123 4.1

122 3.9

121 3.9

122 4.0

121 3.8

121 3.8

122 4.0

121 4.1
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

10.7 NA

11.0 NA

11.1 NA

11.1 NA

11.0 NA

11.1 NA

10.9 NA

10.4 NA

10.9 NA

10.7 NA

10.8 NA

10.8 NA

10.8 NA

10.6 NA

10.7 NA

10.6 NA

10.7 NA

10.9 NA

10.6 NA

10.5 NA

10.6 NA

10.4 NA

10.7 NA

10.8 NA

10.7 NA

10.9 NA

10.9 NA

10.7 NA

10.5 NA

10.7 NA
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)

735 766 1

671 701 1

746 777 1

743 773 1

740 771 1

748 779 1

748 779 1

721 751 1

635 665 1

745 775 1

712 743 1

719 749 1

711 741 1

726 757 1

683 712 1

723 754 1

737 768 1

740 771 1

732 762 1

689 718 1

670 699 1

699 729 1

663 692 1

720 750 1

724 754 1

688 718 1

745 776 1

739 770 1

713 744 1

662 692 1
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)

68 0.9

68 0.8

68 1.0

68 1.3

68 0.9

68 1.0

68 1.0

68 1.0

68 1.6

68 2.3

68 1.9

68 1.2

68 1.2

68 1.2

68 1.6

68 1.4

68 1.7

68 1.6

68 1.2

68 1.5

68 1.1

68 1.2

68 1.5

68 1.3

68 1.2

68 1.1

68 1.2

68 1.2

68 1.2

68 1.1
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type

159 5.5 ammonia

180 5.5 ammonia

192 5.5 ammonia

185 5.5 ammonia

177 5.5 ammonia

156 5.5 ammonia

174 5.5 ammonia

140 5.5 ammonia

149 5.5 ammonia

159 5.5 ammonia

192 5.5 ammonia

183 5.5 ammonia

191 5.5 ammonia

192 5.5 ammonia

244 5.5 ammonia

206 5.5 ammonia

263 5.5 ammonia

252 5.5 ammonia

199 5.5 ammonia

240 5.5 ammonia

226 5.5 ammonia

224 5.5 ammonia

229 5.5 ammonia

200 5.5 ammonia

209 5.5 ammonia

218 5.5 ammonia

217 5.5 ammonia

213 5.5 ammonia

171 5.6 ammonia

162 5.6 ammonia
Sorbent Injection Rate (lb/hr)

336

254

324

294

293

299

327

330

245

282

221

250

231

224

229

258

300

285

283

217

214

222

257

314

319

242

296

323

305

269