Dry Scrubber 

Blue Goose

Combustion Data

Fyrite September 2011

Location : Dry Scrubber

Date 9/27/11

Time:

run O2 CO2

1 18 3

2 18 3

3 18 3

Avg 18 3

Molecular wt

1 29.2

2 29.2

3 29.2

AVG 29.2

diff 0

0

0

All diff must be less that 0.3

Analysts: O'Brien &Gere

Page 1
Test ID: 9-27-11-POM-ABF Run#1

Value

0

0

0

180.00

110.00

0.0014

0.0000

0.0000

200.00

200.00

0.0014

230.00

150.00

0.0025

0.0025

910.00

1000.00

0.0004

0

0.00040

Value

2.9000

1.4000

4.3000

Volume of MC Used 3M (ml)

3M Weight of MCEM From Back Glassware Rinses (g)

3M Net of MCEM Adjusted from Blanks (g)

MCEM Analysis Calculations

1B QC Filter Blank (g)

Net MCEM From Filter (g)

Volume of Acetone Used 2A (ml)

Volume of MC Used 2M (ml)

2M Weight of MCEM From Front Half Glassware Rinses (g) 

4A Weight of Acetone Blank (g)

4M Weight of MC Blank (g)

Volume of MC Used in Blank (ml)

Volume of Acetone Used in Blank (ml)

Total mg of Particulate MCEM

Total mg of MCEM

Anode Bake Furnace Dry Scrubber Test #1

3WB Weight of MCEM From Blank (g)

3W Net of Extracted Water Adjusted from Blank (g)

Total mg of Gaseous MCEM

Volume of Deionized Water Used 3W (ml)

Volume of Deionized Water Used in Blank (ml) 

2M Net MCEM Adjusted from Blank (g) 

9/27/2011

MCEM Analysis Data

1A Filter Weight (g)

3W Weight of Impinger Water Plus Back Half Rinses Extracted (g).

Volume of Acetone Used 3A (ml)
Test ID: 9-27-11-POM-ABF Run#1

Value

0.5664

0.84

18 % O2 in Anode Bake Furnace Gas Stream

3.0000 %CO2 in Anode Bake Furnace Gas Stream

29.2

28.638309

0.050150982

533.5

643.4

29

70

1.65

1.021

29

128

0.89

71.956

79.2

28.98

0.25

0.00034088462

Value

70.6329889

35.80838

61.7

2.90422

17.5

0.825125

0.050151

0.038839

99.7966 I = % Isokinetic variation

Air Test Calculations 

Havg = average orifice meter differential

Vm = Total sample volume from dry gas meter (dcf)

Vlc Volume collected

Ps = Absolute stack gas pressure (in Hg)

Vwc (std) = converted water volume 

Total silica gel catch (ml)

Vwsg (std) = converted silica gel water volume 

Bws = fraction of gas that is moisture

Total sampling time required for test (min)

Ms = Stack gas (wet) molecular weight (lb/lb-mole)

Bws = Stack gas moisture content

Vwc(std)

Nozzle diameter (in)

Area of Nozzle (ft^2)

Vm (std) = Volume of sample measured by DGM (dscf) 

Vs = Average stack gas velocity

Total impinger catch (ml)

Tm = Absolute average dry gas meter temp (R).

Ts = Stack gas absolute average temperature (R)

Pm = Pressure at orifice meter (in. Hg)

Ta = Sampling site ambient temperature, (°F)

H@ = Orifice meter calibration factor, (in. water)

Y = Dry gas meter calibration factor

Pbar = Barometric pressure, (in. Hg)

Md = Stack gas dry molecular weight, (lb/lb-mole)

Anode Bake Furnace Dry Scrubber Test #1

9/27/2011

Method 5 Parameter

p = Stack gas velocity pressure (avg. sqrt p - in. water)

Cp = Pitot tube calibration coefficient
28.98529

0.014706
Test ID: 9-27-11-POM-ABF Run#1 LIMS ID#: 2011008909

Value

2.9000

0.0029

1.4

0.0014

70.63298889

29

38.48

9.45 Green Carbon Baked tons/hr

0.050150982

62418.77575

3745126.5452

82674.39211 Acfm

65714.41835 Scfm

0.0009 Emission Rate of Total MCEM gr/dscf

0.34

8.13

0.1635

3.92

0.50

0.036 Emission Rate of Gaseious MCEM lb/Ton of Green Carbon Baked

0.017 Emission Rate of Particulate MCEM lb/Ton of Green Carbon Baked

0.053 Emission Rate of Total MCEM lb/Ton of Green Carbon Baked

Start time: 9/27/2011 9:05

End time: 9/27/2011 11:23

Total mg of MCEM in Gaseous Sample

Vm(std) Volume of Air Sampled by DGM (dscf)

Anode Bake Furnace Dry Scrubber Test #1

9/27/2011

Combined Method 5 Parameter and Analytical

Total g of MCEM in Gaseous Sample

Pbar Barometric Pressure During Test (in Hg)

Area of Anode Bake Furnace Stack (ft2)

Bws Moisture in Roof Emissions

Qstd Flow of Anode Bake Furnace Emissions (dscf/min)

Total mg of MCEM in Particulate Sample

Total g of MCEM in Particulate Sample

Qstd Flow of Anode Bake Furnace Emissions (dscf/hr)

Emission Rate of Gaseous MCEM lb/hr

Emission Rate of Gaseous MCEM lb/d

Emission Rate of Particulate MCEM lb/hr

Emission Rate of Total MCEM lb/hr

Emission Rate of Particulate MCEM lb/d
Value

6

0.006

70.63298889

29

38.48

9.45 Green Carbon produced tons/hr

0.050150982

62461.8529 Qstd Flow of Anode Bake Furnace Emissions (dscf/min)

3747711.174

0.0013 Particulate gr/dscf

0.70 Particulate lb/hr

0.074 Particulate Emissions from Anode Bake Furnace lb/Ton of Green Carbon Baked

Qstd Flow of Anode Bake Furnace Emissions (dscf/hr)

Combined Method 5 Parameter and Analytical 

Vm(std) Volume of Air Sampled by DGM (dscf)

Pbar Barometric Pressure During Test (in Hg)

Anode Bake Furnace Emission Calculations Test #1

9/27/2011

Total mg of Particulate

Total g of Particulate

Area of Anode Bake Furnace Stack (ft2)

Bws Moisture in Anode Bake Furnace Emissions