Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

6098 Big Stone 1
EIA Facility Code Facility Name Boiler ID

6098 Big Stone 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
 for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

6098 Big Stone 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

6098 Big Stone 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

6098 Big Stone 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

04/01/10 Day 1 0.2277

04/02/10 Day 2 0.1942

04/03/10 Day 3 0.2141

04/04/10 Day 4 0.1908

04/05/10 Day 5 0.2446

04/06/10 Day 6 0.1825

04/07/10 Day 7 0.2008

04/08/10 Day 8 0.2204

04/09/10 Day 9 0.1602

04/10/10 Day 10 0.0004

04/11/10 Day 11 0.1781

04/12/10 Day 12 0.2369

04/13/10 Day 13 0.1856

04/14/10 Day 14 0.2005

04/15/10 Day 15 0.2435

04/16/10 Day 16 0.2388

04/17/10 Day 17 0.2680

04/18/10 Day 18 0.2849

04/19/10 Day 19 0.2890

04/20/10 Day 20 0.2773

04/21/10 Day 21 0.2489

04/22/10 Day 22 0.2628

04/23/10 Day 23 0.2203

04/24/10 Day 24 0.2101

04/25/10 Day 25 0.1829

04/26/10 Day 26 0.2578

04/27/10 Day 27 0.2657

04/28/10 Day 28 0.2440

04/29/10 Day 29 0.2644

04/30/10 Day 30 0.2491
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)

3833.9

3470.1

3652.0

3218.2

4047.2

3091.5

3472.0

3857.4

2741.1

23.4

3126.1

4086.4

3223.1

3468.7

4148.0

4118.6

4561.1

4788.5

4907.3

4774.4

4282.7

4455.4

3736.3

3634.1

3647.2

4703.3

4636.2

4217.9

4682.7

4225.0
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (wet scfm) Flue Gas Pressure (atm)

2798.3 1,023,445.8 0.9246

2337.2 942,337.5 0.9172

2629.7 980,570.8 0.9257

2245.7 892,079.2 0.9305

2990.8 1,057,008.3 0.9341

2187.2 869,833.3 0.9284

2437.9 934,066.7 0.9376

2698.0 1,006,737.5 0.9361

1934.3 888,641.7 0.9346

0.3 417,845.8 0.9441

2123.3 911,895.8 0.9463

2945.4 1,056,475.0 0.9417

2217.1 878,129.2 0.9378

2434.9 919,677.2 0.9375

3041.4 1,054,308.3 0.9399

2969.1 1,045,704.2 0.9492

3339.4 1,126,033.3 0.9474

3555.1 1,170,197.3 0.9446

3650.8 1,199,954.2 0.9412

3543.0 1,183,025.0 0.9369

3077.1 1,078,770.8 0.9339

3216.8 1,125,545.8 0.9313

2622.7 962,004.2 0.9286

2524.4 947,191.7 0.9272

2149.4 863,654.2 0.9296

3211.5 1,115,620.8 0.9309

3277.4 1,137,004.2 0.9336

2964.4 1,068,720.8 0.9249

3278.1 1,143,170.8 0.9133

3069.9 1,073,087.5 0.9130
Flue Gas Sampling Point Temperature (Deg F)

Flue Gas Oxygen Content (%) 

(Boiler Excess Oxygen - Not 

Stack Exit)

284 3.1

267 3.7

274 2.8

265 2.8

284 2.7

263 2.8

264 2.7

275 2.7

255 6.1

128 20.6

259 5.0

287 3.0

262 2.7

271 2.7

283 2.6

282 2.7

290 2.6

301 2.6

306 2.5

306 2.6

288 2.7

291 3.2

273 2.6

263 2.6

252 2.7

286 2.6

291 2.6

284 2.8

291 2.7

285 2.9
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

11.1

10.4

11.2

10.8

11.4

10.6

11.1

11.5

9.0

0.1

9.8

11.5

11.0

11.2

11.8

11.8

12.2

12.3

12.3

12.1

11.7

11.5

11.3

11.2

10.8

11.7

11.9

11.5

11.4

10.7
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)

358 375 1

301 317 1

339 356 1

291 306 1

384 401 1

289 304 1

317 333 1

345 362 1

250 261 1

0 0 1

265 279 1

374 391 1

288 303 1

315 330 1

388 405 1

380 397 1

426 444 1

449 469 1

460 480 1

446 466 1

390 409 1

406 425 1

333 351 1

323 341 1

278 295 1

406 425 1

412 431 1

375 394 1

413 433 1

394 413 1
Standard Temperature (Deg F) FGD Scrubber Liquor Flow Rate (gals/min)

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68

68
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)