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TAG: PD'.l ' 'l'WI INS'l'RlJMlmT CALl.BIU\TION RliCORD WIT 

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f , ' "''' IOVI'f**~** DP TP.AKS MANUl'ACT: 

### .MODEL: FOXl30RO 

### 823 DPI . Srunr'! CB: : BAGHOOSB PRHS.Siln WAPC 

### LOCATION : LI?-SRT.: P.UD: RXMAA.KS: I DISTL-IUIKS :

SPEIC-Rri!XS: 

### S/N: 43 7 l'Ol? 1'1/GAS CLEANING TRAIN 

### NOR TR/CBNTRAL MGBOUSll SCAT..B: CALI!! • IN: OU.IB

- OOT: 

### PRO CESS-SP: IN S T -SP : ACTlON: I /0 NUMBER: C

A

I.TBQ T IQN NQTB S 0-15" NC 4-20 JoiAQC

USE PmroMltTIC CALISAATION BENCH WITH li!1\HOMBTBR lillD LOOP ClU.nmATOR. INl'll'l' PliBUMATIC SIGNAL AND RBlU> OUTPUT 

### liTrH LOOP**~IBRATOR.**


### See !'<l<mu fa cturea literature for detailed instructions. Fill out and afl ix a new ca l i br ation s t icker
. 0
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. CAl.S!mBT. WDB 

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.



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. . • - ·· '.l.'iU**INS~ '**  CALllllUl'l'ION R I!CORD UNlT #4. QUllk'.1'"'RL1C 'tAG : l? D 'l' ?f. • . , :_ · . LOoP: 44 3. ' · · · . · ':' DBSCRIPON; DP 'l'lll\NS

. . SERVICE : BAGH O

U

$B PRE S SUER LOCATION: I'IAPC ' L P·S IIT: 43 7 P&ID:**FO ?**  RJll.11\RKS: W /G AS CLBAN'ING TRAIN IN STL · RMKS : · NOR'I'H/ IVE S 'I' BAGH 0t 1SE SPBC-I!MK'S: 

### S ( N : MA 'NUBAC ' l': FOXBORO MODliL: 8 23 DPI SCALE: C'..ALIB-IN: 0

- l.S" liC CALIB ·O trr: 4·20**~!1\DC** PROCS SS C S P: 

### INS T -S I?: ACTION; I/0 NllMBER:

USB P.NIWMllTIC CAl. ! BRA T I ON BENCH WITH MANOHE'l'BR AND LOOP CALIBRATOR. llfe>UT PNEUMATI C SIGNAL
. AND READ OUT.PI1l' vi i TB ·LOOP CAL:CBR.A'l'OR.
.


### See Manufactures literatur e f.o r detailed instructions
. 

### Fill out an d affik 

### a n ew ca l ibrat ion**Bti ~~e** **r. 0.~**  

### l b/hr CAIJBRATIDN !m!?ORT 

### .. . . .. .. . .. .



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# fl. tJ 

# s/&. 4 ,/9. 

# 12 M/4 

# !C'uc M ter Cal:l.brat::!on
CALIBRATXQR 

### SOURCS P BfBRBNCB



### ' 

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# ___,/la**q.< 2i&<~<:** **~~- -"<"l~''--** **-. k.f.6.,;·**  ..., ' ,

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: ) JB CALSBI\BT. 

## woa Place:
____**~~~-- ~=-** **~----** (F ield o r Shop ) 

## l 

# I
! 

### VES01210 1TAG:**<!"~.-** LOOP : : . ·

· · . · 1 · DS:SCIU!'Oii :

. . SB.RV!CE: LOCATION: 

### X.

P

- SRT:

PO: l O: 

### REMA:RXS:**Il~S'l'L- Rl1.KS:**  SJ?aC -RMJI:S : 

### S/N: . . .. h. : .. TWI INS"l'RI>MltNT CALr£SRATI ON R E CORD UN I'X .lf:4 QIJAR:rERLY PD'.l' 442 D P TRANS BAGBOUSB .I?RESSUER NAI?C 43 7**~'017** Vl/GAS CLEANING TRAIN SOUTH/EAST BAG !f OUSB**f.llUJUE'~C'l':** FOXBORO loiOO!lf.: 823 Dl'l 

### SCALE :**CliLlB IN:**  o - 1s• we CALIB

- OOT : 4 ·· 20 Ml\DC PROCJiSS - SI?' 

### IN9T

- SI? : ACTIOO: I/0 NUHBSR: Q I ,IJmATION 

### NOTBS USE PMBUMATIC CALIBRATION BE!'ICS WITH MA.."l0MJ3Tti1R A1llD LOOP ClU.IBRATOJL I NPUT PNEUMATIC SIGNAL AND RRAD Otl'l'P UT WITH LOOP CALIBRATOR.



### See**~factu es**  

### litera t ur e for detailed instructions. Fi l l out and**aff~** 

### a new ca l ibrati o n sticke r . 0.1 lb/hr Cr.TJ'BRA'J ' ION R§QR'J:**·- .,:** **•:;~ ,:,..-----~----** **--** ..... 

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# d. of 

# .114 If-· 

# ?2. 

# /v · J<j /?/A After 

### CaLibration



## commen t s: II Performed by:

## ~lla~e~/~a"""-c_**-'- ...,k""'-''** **'-' t**  /?2 '-'-'--- 

### Date.,{

- 

### U.-

## ~ 

# 9 Time: 

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## ~ PM. JB CALS.BBET. WOB 

### l'lace:
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SPEC·JU.IKS : 

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### · T'III INSTRU11I!l(l' C'1Llllrull'IOU izllrulil) UNIT**~~~** QOAR.'!'Hll..LY 

### PDT 443 DP T.RAW BAG!iO'OSB PRESSUER WiU>C 43 ' / P017 

### 14

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### 'J:RAIN SOUTH/Cl!N'l'RAL llAGBOOSB l4ANUFAC1': FOXB<mo l'IODln.: 823 DPI SCALl!: CALIB

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### we CALlS-OUT: 4·20 11ADC Pll.ocBSS

- SP: INST

- SP:



### ACTION: I/0 NUMBB'R: Qllfo.:P3RATXON NO TB S USB PIIROMATlC CALIBRATION BBNCH i'IITH MANOMETJ!R AND LOOP CAL:D3RATOR. Illi?ll'l' PN13UMJ\TIC SlGWU. AND READ OUTPUT WIT!{ I.OOP CAL!llllATOR
.
! 

### See Manufactures literature for det ailed i nstructions. Fi l l out and affix a ne'll 

### calil>rat;i.o n st:l cmr. 0 .1 lb/h.1:



### After 

### Calibration

eo.tmente: 

# . .. :, ( 

## .. 

# l
.

:·

' i 

# I.

Performed

# by:-f/lo;.LU;e~L,o.e:::C:.._.**...L f<:...,·,'-L** **m!!-_ ..:...**  Date :

# /1-(l~O? Time:.fl.. • 

# t7J**~PI~** Place:

____**~~~ --~** **~~ ----**  (Field 

### ar Shop ) JB CALSRBET. WDB



### VES012103

### .. 

## · · . ... . ·

# .... ...... .**'.~ ·**  

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# . ' '.f.'WI INS'l'ROMEN' l ' CAf ,IB il.Al'IOlT ll.J«::RD 

### UNI'1' ff4 QUI'.R.TERLY 

### TAG:**G'"~~ ,**  LOOP: 

## t i PD'l' 444 ' · OE!lCRIPON: · SBRV I CE:

LOO.'l'l: ON : LI>-SHT: I>&lD : REMARKS : lNSTL-RMKS:

SPEC-IU1lCS: S/N :· DP 'l,'RAN S**B~HOUSH** 

### PRESSOER WAPC 437 

### F0 l 7 W/GAS CLEAJI!N3 'l'AAIN 

### SOUTB/HES'l' BAGBOUSB l\!liNUFIICI': 

### NODRL: SCALE : CALJB-IN: CAL IB · OU'l': PROCESS

- SP: 

### D!ST

- SP:

ACTION: I 

### I 0 NIJMBER.: CAAIBR!I T ;roN NQTBS FOXBORO 823 DPl 

### 0 - 1 s• we 4 - 20**~IAOC**

US!i: PNEUMATIC CAL IBRA TION f!ENCll l'IITH MANOII'.aTBR AND LOOP CALIBRATOR
. INPUT I.'NBOMATIC SIQNAf, AND READ OO'!'I?UT W I TH LOO P CALIBRATOR
.


### See Manuf actures literature
. fo r detailed in structio ns . Fill 

### out and 

### af fi x a ne>r 

### cali.bratioo stic ker. · · 0.1 lb/hr f'AI.TBJ?)\'fTOB REPORT**-r~ ----** **--;.mro.r~mi·- ·-** **--** 

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Performed

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## £.'30 

# 6j1 PM J13
. CALSlmBT. WDB 

### Place:
____**~~ --~** **~~ ----**  (Fie _ld or Stwp) 

### I '' 

### , . : ·



## ..



## V

ESOI210 40 0 0 4 0 O OooM •**·~ -!** **,** ... 0 

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.. . -.. .. . . : 

# . .

TAG: (4IT 'I"'II I.lv<; TR I)M((II'f r::JU.:J:.uRAT.iON RBClOIID UNl:T i4 (.ltJ.Il.R:l'.WU. y 

### ,a · .. .: ·; . LOOP: 001**~:** •· : . 1 DBSCRIPON: WT 'l'RJINS SERVlClil : SHRlWDBD SOLIDS I.OCA'nON: Fl'RNSP 

### LP-SYT: 1**PUD~** 

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S.PBC - RM!tS: 

### S/N : Bl2o65900A 1-tANUFllCT: TOLEOO XODJU,: 8140 SCALB: 0-3000# CALtB

- IN: 0-3000#

. CIU.IS · OUT: 4·20 I!:ADC 

### PROCRSS

- SP: INS'I'-SP :

Ac:rrON: I/0 ti UMBRR:

_ m:S 

### C

ALJ 2 R AT JON N0Taa Cheak seale,.digital**Calib~ation** 

### per .**Tole~o** 

### instructions. Then dth 

# no weig'ht on sca.le adjust analog 

### zero. (NOTB : BIU >lill 

### not d isplay numbers lees than 

### zero)
. Next add weight

.. to lOt are tnare of scales range, then ad j ust ana.log span, to indicate weigbt on scale, as reed on BMI screeo. See**~ufactures** 

### literature for detailed instructions. Fill 

### out and affi x a new calibration sticker. 

### '

. 

## . . ' 

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.

CAL D3RAT IOH BEPO RT 

# i·**\---- ·,·**  

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## VESOI2105

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# _ ........ : 

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## ·· 

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Tl\G: WIT 'J:!1Il INS'l"RUMEN:!' CALIBRAX.ION RECOlW 1lbl !"l ' 

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- RMKS:

SPEC

- RMKS: S/N:**4~601574NS** SeAL¥: 0-1,000 lb
. CALI B-IM: 0-1,000 lb
. CAI.lB

- OUi: 4 -20 I<IAOC PROCBSS

- SP: IliST

- SP:

ACTIO!l : I/O NUMSB il.: Nl:35 CAI,IRRATIQKJ!TM.,W! 

### Check scale, 

### d i gi t01l Cal ib r r>tion 

### pe r. 'I'oledo innt:ructi o na . 

### Tl;len with 

### no weight 

### on scale adjus t analog zero. (NOT8: H!ol! 

### will noc display 

### I!Ulllbers less t.ban 

### :.:ero)
.**~ext** &dd 

### weight



### - to lOt 

### are 1110re 

### of scales rauge, thaD 

### adjust analog span, to indicate weigh t on s\Al1e. as read on B!o!l 

### IIC:rOQJl. 

### See M wlufactures l iterature for detai led instructioniL 

### .Pill out and affix 

### a new calibrati on stiCker
. 0 .1 l

_ b/hr**~I.IR BA** **TION** RBPORT**"#""~·--- ----·** **------ ---**  ' : . ; IliPOT VJILUB 

## ·---- ·-- - I NS TR 'ONM · 

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# __**_..:::so:...___** Mu .r 

### Cal.ibrat! on

QLWztTl O H £Q1'1PCB BRlmRNC;B



### Comments:

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## . Perfomed by: 

# 6.1 

# :c f.u 

# e 00

. : 

## . JB CALSHBET. WI>B 1 

### - Place : __**-T ~~~~--~** **~~ --** **--** 

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# I

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. •

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VESOJ2106'
.. . 'I
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. ·· ., .;;·. LOOP: '
. :, · ·. DSSC!UPON: 

### Wtl' 014B 1'11' TRANS MA1!I1FAC'l' : TOLEDO MOD!!!.: 81 40 

### SCALJ!:**0~2001t** 

### CALIB-tN: 0-200# CJU. IB- 011l': 4

-**~0** l4!UJC 

### I?ROCBSS-SP:

'I SBRVICE: JlOX • DROM FRED FTRNSI? LOCATION: LE'-Sii'r: PI<I D: REI-lARKS : NEI'I AIJX DRUI'I ll'BED XNSTL-RMXS: 'INST-SP:



### SI?BC

- RMKS: ACTtOll': S/N: I/0 NOMBJ!Il.: CJ\lo X BBU ION N Ql'IS 

### Check scale, digital Calibrati on per. Toledo i.cstructions
. Then with no weight 

### on s:cale adjll!lt ' aaalog 

### zero. (NOTB: IU4I**~l l**  

### not diEplay 

### nurnl>ers l11ss tban :cero)
.. Next ada 

### weight = 

### to 10t are mo r e of scales**~ga ,**  

### then adjust analog span, to 

### indicate weight on scala , aa read on BMI screen. See Manufactures litera ture tor 

### detailed inotructions. l'i.'l.l 

### ouc and. 

### at fix 

### a n ew c alibrat ion sticker. O.J. lb/hr pr.xpp :a TIOlf )lBpoRT l&SlRUllBN' t' llHADlNG l!ofore Cal.ibraeion 

# 0

Mt:er Ca.libr.:1.cian



### Commants:

Performed by: JB CALBBE!rt' • WDB 

### Place:
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## ~rShop)

# ~

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# I
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# I
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# I. r



## VES0 12 107

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, Sl!RVICB: LOCATION : LP - SH'l': l?&ID:

.**~KS :**  IN S'I'L-RM!CS: SPEC-.RMlS: 

### S/N: 55 ()A Tribe '1'lii Il'il:> " TRUMBrfT CliLl:lmhTIW R1!CORl:J 

### tmtt f/4 QUIUI.Tma.Y
eag houtle Leak Dcteccion F'LD 

### wuroFAC"T: Au purn MODBL: 't!H1!0 

### . dgd SCALI!: 0- lOOOpa CAL IB- Il'T: 0- 1000pa 

### CALIB-OUT: 4 -20 ma PROClliS S -SP : INS'l'

- SP:

ACTIO'!!': 1/0 lAA!BBR : 

### l:,& ; pw 

### !1'!'TON N OTRS 

### Disconnect the 

### input cab le 

### a t the
. BNC connector on the ioput card, and cheok. fo r zero. us e Aubuzn, Triboflow, filed 

### test 

### unit, model 2902, to input a Pico-Amp**slgna~** 

### of 500pa CUUJ 

### re co rd these values
.

0.1 lb/h r 

### CMJB!!ATI ON !l.Bl!OR. T 

# .**·~· '~**  

### ' '



### , . 

# I I 

# ..
' 

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### ~~.~**--- --------** **---- ---** **· ~~** **---------** • IHPilT V ALOB 

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# -T**------~~~ ---** **----** 5" 00 

# fA. Afcer 

### Callbra cion

CALTBRJlTI()}( SOURCJl RRF"&!litJcB



# r" 

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. ; 

## . :' 

### JB CALS HB ET • WDB



### VES012108

# .. . . . 

# . 

# . .. . ··· .. .**...** 

# . . . 

# . . .. . 

# .

,,

## ~-**/~4** (IC4034) PAGE 1 OF 1

## ~

. ·**~tJAR'l'E.'a.Y** CARBON**INJECl'IO.~** 

### .PREVEN'!'IVJ:: MAJliTENANCJi: CltF.CK SHEE"f •

:: ;;: :: : t:.:: . : :.::.:: :: :;::: : . :..--: ·

:;::.: : :**~** : : ;: : :-:: :: :: : ::.: :.:.:: :;:: :::::;: :: ::- : :-::: ::- .:**:~: :.::**  ; :-:;:::: :.:' ::::s :-; :::: ;;:**~** : ; ::: : ; ;..;;: :::: :r ::-:;: -::-:::: :: : :: ::: :


### 1 

### Disconnect AC Power to 

### the Digi**Dri~re.** 

### 2 I nspect AC & 

### Motor drive screw term inal con necti ons for signs of wear 

### or corrosion 

### and check that they. 

### are tight. 

### 3 Replace the 

### two Digi 

### Drive fuses 4 VerifY any 

### external safety 

### switches or lockouts are - b1:ill 

### operation 5 Remove Screw f ccqer cov e r & 

### blow out 

### C1lt'l:5on & 

### dust. 

### 6 Inspect Gears & 

### Belts Cor wear or 

### damage. 7 

# check Operation o f. Motor & 

### < .!ears 

### fo r abno rmal no i se or mov e ment. rASS FAlL 

## I
I 

# , 

# / I I 

# I J 

### ' 

# I**co~~S~·~ --** **---- --** **------------ --** **-- --** **------ ----** **-- ----** **---- --** 



# .. .. 

# -

. 

### ' 

# Name: J'Kc'l?.4

QtlARTER.i 11/ 1 {06 KF 

### Date :/!- 

### lf-rl 

# 7 Time: 

# 3**~ ~**  (3 

### AM 

# I ·

VES012109**~·** • j •• •• , ; 

### . :



# ..**~** I!
.. ' '(**·** 

## . .

... · ' TAI;f: FT TWI INSTRUMllNT CALIBRATION ltl«XmD UN!'! ' 

### t-4- ANI!IUAL 

### LOOP: 1 2 9 O!!!SC.RXPOM: li'J.OW T.AA..'Ii!S MANU!?ACT: MIC.l{Q MO'riON 

### to!Otll!L: OSlOOS :L2 !l SCAJ.Jil: S!lRVIO: PCC LOW GRADEl I! OS X··1 0 LOCATimf: 1?

- .B/>IS**LP SIIT~**  

### 1:19 I?&DJ: P013**R~:** W/BMS 

### CA4 IB- IN: 0-7,000 

### #/aR CALIB

- ODT: 4

- 20**~DC** 

### PROC&SS

- SP: n.'STL- RJoiKS: 

### INST-81?: l\CTION: 1/0 NUMBE3t : SPBC - RMKS: 

### S/N: 101499**C!T. TBRA** **TI~** 

### FLush process piping, coonact w ater hose to upstream side of flow 

### meter. set con trol ays tem to**<~ppropriate** 

### rate control, and 

### read**totali~er,** 

### flow water into a c on t nine r and ce«pare the toltali zez: reading to the mea sured amount in 

### c ontainer
. See 

### Manufactures literature 

### tor detai l ed 

### instructions. Fill 

### out and affix 

### a aew 

### cal:i.bration sticker. 

## e .1 1:9/b,; 

## 10**~** 

### Cl\LIBllAT!ON I"I,EI?QRT INPift VALUI< - - - · - --- . -- ..**--. ~~** **-----** .. ·-··-- 

# l r 

# \b
.. "**IB~.~r_e** 

### calibr at i on 

# 1 .,,_ ,**lb~** .::> • 

## s. (?eC 

## mi n . ;or . ., " _-,**~ ~**  A.teer 

### Calibration

Cotmlonts:


### Performed

# by:**-'6~~~/b~~O~ --**  Date:l2.-%'

- 09 Time: 

## 2,. ' 00 AM@) JB 

### CA.T.SHBET
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# . . 1.'91! IN.STIUJME!l T**CATo iBRl\** **~'LON** lll< CORP UNU f .4

. ANNmiL 

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. LOOl.': 1<\5 • OBSCRIPON : PLO'II TRANS Sli'RV .[CB: f/CC S LUPG !f .lC · 12 LOCATION: P

- BMS Ml\NOPll.cr: MICRO MO ' !'IOll**D~L:** DLlOOS -SS S CI<LB: I.P-S!:!T: 1.45 P&ID: 9013 REMA!!.KS: W /llMS INSTI,

- RMICS:

Sl'SC-RMKS: 

### S/N : 1.0305 6 CALIB

- IN : 0-8,000 

### #/!lk**CALIB-~r:** 

### 4 · 20**~~** PROCESS-SP:**NST- ~11?:**  ACTION: I/O Nm'.BBR: N1 : 28 W · T»BAUOl{ NQTRS 

### Flush 

### proces s p i ping, conr.tect 

### wat e .r hose 

### to upstre am s:i d e oc flow 

### meter . set control aystetn to appropriate ra ta contro l, and 

### read totalizer,**flo-~** 

### water into a 

### container and 

### compare t1u! 

### tol tall.zer**;r~g** 

### to the meauured an:ou.o t in 

### cont:a i oar.

CMJBJ?WQN RBPORT



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### Cal.ibr<~ tion 

# 9 /i / lbs
. IDes - pee m i n 'n7r 

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### Calibration

C i!okrnRA.T IQ H SO!ll!CR 

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## by:¥£. 

# /DO 7 Date: 

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### Flace:
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WI TAG : li T LO OP: 212 Dl< SCR.TPON: l" WW 1 'R ANS SERVICE: IIDP TO X'-22 LOCATIO N : S-BMS LP·SHT: 412 P&ID: l!'Ol4 REMARKS:**~1/.EIMS** lNSTL-BMICS:

SPEC-liNKS: S/N: 10 1 77 5**INSTR~** 0\LIBRATION llllCORt> · UNI'l ' #4 A.NWAl.**~.AtllJli'ACT:** loiiCRO I•'IOI'ION**~IODB[,:** D l.J)()O.S • 88 SCAli&: 

### CALIB

- IN : 0

- 7,00 0 

### #/Ra CALLB

- OO'P: 4 -2 0 M1IDC PROCllSS-SP: INS'l'-.SP:

ACTioN: I/0 NUMBSR: QT.IBilATI()N NgfRS 

### l!'l us h procQ99 

### piping, c onnect water h ose to upstraam side 

### of flow meter. set control sys t em to appl:'oprlate rate contro l, and 

### read tota lizer, 

### flow waeer into n c:ontai.ner llt!d 

### COlliJ>&r9 the toltal izer re&din g to the meaeured amount in container.
See**r~uu.fao tur** **es** 

### li terature for detailec1 

### in.structiOJW
. Pill out and**af ~ix**  

### a new catibxation sticker
. 4.-:L 

### J,bfh r 

### /090

A Lte r**~l ibra** **ion**

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### RBPIPB'NCE 

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Perfol:l\led

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SPBC

- RMP:S: 9/}1: U.55343 CALill

- IN: 0·6,000 1#/IIR CJILIB

- 001'; 4-20 MAD C l'ROCB SS · SP: INS'l'

- SP:

ACTION: l/0 NtJMBi!R: 

### C"lUJR)lA'fiQM AVfSS 

### l!'lUSh 

### proo'ess p iping-, 

### conn e ct v.ate r hose 

### to ups t.ream B ide Of 

### flo• " me t er. set con t rol 

### system to appropriate 

### rat e control, a nd read to t alizer, flow ;qa te r in to a container and 

### c o mpare the t. oltal i z &· readi.og to**t~** 

### measured amount in cont ainer
. Sea Manufactures literature fo r**deta ~ed**  

### instruc tio ns. Fi ll out: 

### and affi x a nev ealib ra tioil 

### sticker.

· -Q...l
. .li; / b.::: 

### !D'?o · CALT BRJ\XlOlf RBt>ORT 

## . . 

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### VJ~i:i:'ii-**---- ---** **--** INS'tRt+ISN'r"lmADlNG -·- ··- ··--- -- ... --· -



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### Be{ ore C alibr ati on 

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## so . ___ . ...!.,..! ' .:..**·· ~** **0.!>:::::..:. •**  _ _ _ _ Aft er 

### Calibration

Per fox:m.ed 

### :oy:

# ~ri)**~¥- ;D-"·** **"'-v;;:... .** _ _ _ __ Da te 

## :\H

# {)OJ Time : ..lE.Q.Q.@)M J8 CAI.SHBBT. WDB 

### Plac e: ____**~~ ~--~--~--**  

# 1 8 or SbopJ



## VES0121 13• ' •••• · · · -:.· •• J 

### ..... 

# ·· ·- · .. 

# . .

TAG :**~~; .**  LOOP: 

# r :: \ DKSCR!I?ON: SBRVICB : LOCA.TION: '1.'1:0: lNSl'RIJMI!N'l' CAJ,mRJ\:l'ION RMCORP 

# wn · #4 TT 31'/A 

### 'rc .ASS!!.l1BLB 

## sec OUTLET 

# nn 317 1'0:1.5 

### ANNUAL MAN!JFAC'r: 

### M

ODBL: SCALR: CALXB-tN: CJ\LIB

- 01)' ' 1': CllBSSBu 3 5:1. 0 type R TC 0-300,0 1."
. 

### . 

## . ...

LP-SJlT; P UD > Rlll'IAlUr.S : !tiSTL

- RMX S : 

### PROCBSS

- SP: 4 - 2 0 MAD C .?.4• INCONEL 

### 601 l'fSLL SPEC

- 1:<. \I

KS: S/ t 'f: WS'J'

- S P : ACTION: !/0 NUM!!Bll.: Qr:rnp l! TtQl!' N crJ'BS N:l.; 51



## use cold juncti on compe n sate d therroocouple calibrator to 

### i nput a .caqpe.re.turo s ign al. o f 500 deg F. lllld 2, 000 deg
. F. at input of**tran smi~ce** **r;** 

### t:hen verify tll:l.s llingl.e in 

### ¢ont ro l room . . . .
Sea Manufactures lite ratu.."'9 for detailed i nstructions. P i l l out and affL"f ll new calibration st: icker
.**~** .l: 

### lb/ict

Co mments: Cl!Lil!BA,TIOO JW>OI!T



### Af ter 

### Calibration

0\LTDR DT'IOK SOJJRCB HR}!RimNCB

### Plaoe'**-- --** **~~--~~ ~---­**  lii'i eld 

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TAG: LOOP : JJ ES CRIPO !i : SlmVtCE: 

### l:..OCATI O N: LI'

- SHT· : l'&ll) : REt.O\R..KS : INSTL - RMlC$ :

SPRC - RM!CS: S/N: '1'W"l INS'In1l!l!llNT C/ILI'BRAl'ION RRCO RD 1J1\lrl' 

### #4 TT 31./B • 'l'C ASSEMllLB 

### sec oUTT , lrl' l!W 317 FO:tS 

### ANNolu.

1' C l'IRLI. I NCONSL 601 2 4" t>lll.NWA CT : CIIRGSRL t •lOOilL : 35 10 llC'..ALl'!": 'l'ype It TC 

### CALIB

- tN: 0-30 0 0 F. CALIB - OO'l' : 4 -20 MADe P R.OC BSS

- S P : 21" IliOJNEL 

### I NST

- 81' :

ACT'!ON: • I /0 NllO'IB SR: .111:52 CA I,IBBATIOK 

### N£YrES 601 WELL



### Use cold j unc tion compensated · tb e=couple calibrato r to i nput 

### e. temp erat:ux:e signal of 500 d.eg P.. 

### an d 2, 00 0 <ie< J. 

### P. a t 

### i
.

nput of transndtter, th= 

### v e rify t his sing l e in 

### con t r o l 

### room. 

### See rv-.anutactures l iterature for dAI:a.iled ins t r u ctiotls. Eli ll 

### ou t and aff ix 

### a ue"' c al:ib ra tion s ticr..er
. · . 

## ...o.a l h /hr 

### CALlJIRA-TION' RRPQR T I 

## r :


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# -··· ···- ----1 2 WD**A£~** 

### Cal ibr atJ.o.n

Coaw ents:



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___ _ __ _ __ _ Da t e :**lt z-o?'Ti~re:**  

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### LP-SHT : 305**IA!IUFACT:** J.2CO])(
.

·;o· ·' \: 

### :...; · P&ID: POlS REMARKS : 44•99-F

- 1

- 0-l INSTL - RMXB: 55" Target. 'l'ulJ a 

### S I?E C-RMKS: 

### S/N: l40 DBr , ,**~lODLINB4** 44

- 99

- l'

- l

- 0- l SCALE : Type R TC 

### CALIB-IN: 0•3,000 deg F**~IB OOT:**  

### 4

- 20 MADC 

### PNDCESS

- SP:**&~I S.** **BS~** INST-91?:

AC'l'ION: I/0**1~ :**  

### Nl:Sl Cl!J.J'l!Rli T IOfl 

### NOTES 

### In s tall fac to ry c alibra ted Py+ometer.

se e**aoufaccures l!tera~ure**  

### for detailed instruccion8. 

### Yill out and 

### affix a**~ew** 

### calibration s tiCker
. 0
. 1 lb /hr
. INPU'l' 

### VALIJB -·-- - .. - -- --· --- INSTRllMBNl' RBADING 

### Bet ore Calibrati on

CormleJltS :



### Pe rformed by:

___ __ __ __ __ 

### Da. te :

_ ___ 

### Time: JIM 

### PM 

### JB
. CAL SHE ET. WDB 

## s Place:
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### REMARKS : 4 4·9 9

- P-l

- 0

- l INS'l'lo-RM:f{S: 55 " 'l'a:cget Tub a



### SPBC

- RMKS : 9/N : J!N!IIJAL
. MAlrot:ACl' : IRCON MODBL: ! I!ODLI:NE 4. d:'l • ·9!H?- l -0- l S CJI.t..£1 : Type**~** TC 

### CALIB-IN: 0

- 3,000 deg P CALUI-001': 4 -20 MADC l'ROCBSS

- SP: lllUS
. 85't Il'I S T ·SP : ACTION: · I/0 NUMBBR:**~:5 2**  c;u.Il!M.T.ION NQllli 

### Ins c all faccoxy**c~ibra ed**  

### pyrometer.



### See 

### Manufacture s l iterat ur e 

### t or detai l ed ins t ructions. Pill 

### out and af f tk 

### a**ne~** 

### calibration**st c~er.**  O.l lb/h r pr . WATI QH RBpORT 

# I '•.**~r-- ·-**  

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# .... Befo r e C 8libr ati an

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### Ca.l ib rati on

Comments : 

# bv**JJI~ke** .. j


### Perf orme d 

### by : ___________________ Date:

______ Time :

_______ 

## AM PM 

### JQ 

### Place :

____**~~ ~~----**  C1!LSlli!ET .WDB (Field 

## or Sbop) 

## s

VESO I 2117

### · · -· · 

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## ·........ 

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### ' • ,, .. . . ....**~.1'1.·** •• 'lWl !N STROMBNT CALD!ll11:t<J:ON R.IJCD.RD UNrr 

### #4**·fAG~ 'if·** **~·** LOOP:**~.** D HS ClUPON : SERV ICE: 

### LOCATION: L'P -SBT : P&.ID : Tl' · 404A TC l'P.A.'l& • 'l.'C GAS OIJTIJBT 

### WAPC 404 !' 0 16 AlOOJAL
.**~!ANUFACT:** MOORl!

RBMliRl<S: 

### 'il/ 

## GAs CLEA NING l"R,AA.N**MO~: TIY/K2** **0-L -~** **0MA** 

### SCALE : 0 -15 0 0 deg**~** CALm- Illl : :l'ype 

### K TC CALIB-o!71': 4

- 2 0 MADe 

### PROCBSS -SP : IN STL -RMKS: 

### IN S 'l'-SP : SPBC

- l!MXS : M!T I ON: 

### S/N: I/O .tim!BBR : lil
. : 11.4


### Use c ol d junction compensated thermocouple c al ibr a tor to i upu t 

### a temperat ur e aignal of 200 Oeg F. an d 1,000 deg. F
. at



## . tu:eut of**transl!li.t~er,** 

### then varify t h.t.s singl e i n conc:rol room. 

### See Manufactures l iterat ure fo r deta iled instruction s. FilL out and a!fix a new 

### calibra tio n st ick er. 8.1 lb/ltt gLmRATION 

### P'PORT



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## 200 a.



# · (o0 0°**~t ~o~o~o_** **0**

____ __ __ _

COillllents:



### JB

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, LOOP : {· · . :; DRS CR lPON: '£'T 4.04B 'I.'C TRANS MA!WFAC'!' :**~IOORll** SERVT.CB : C.OCATION: LP-SBT : 

### P o.IP: (;!J'I WIR.l(S :**INSTL~** 'RM K S : 

### SPEC-RM!CS: S/N : TC GAS OtrrLBT liAPC P0 16 W/<IAS CXJ!l\.NUIG 'l'RAIN 

### ' MO D

RL:**TI Y/K** **J- -1** **-4-~0MA** 

### SCALE :**500** 

### deg F CA!JIJ;-!N: Type K TC CALIB- 

## orrr : 4.

- 20 MADe PROCBSS-SP: Il<ST-SP:

AC ' flO.N: I/0 N!JMBim.: Nl.: 

### 115


### Us e c old junction cornven e ated tll.et1110Couple ca l i bra t ox: to input a temperature sJ.goo.l. of 2 0 0 

### des F
. aud 1, 

### oo o deg.F. a t 

### input of 

### trant:m.itter, tll.en v er ify chis single in 

### control X:OO!Il.
See 

### Maautactures literature for detailed in
. st ructi ona . F ill out: and**~fix** 

### a ne w calibration s ticker. 

## e . 

# = lb / lu r 

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CAf . IBRA_TlQN S QDBOJ 

### RHDRVMCR



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# wM.c.-- l?e r rOXIlle1l by:

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. WDB**(.F e1~**  

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### TAG: liT**,f':~:** LOOI?: !l59A 

### '' ' ' ' D ESCRI PON: dp**Tra n~llt** **:ltter**



### . SBRVlCE : SXAC R FLOW LOCA:riON': VLD LP

- SllT: 559 P&ID: 

### F019 ANtiiUl\L



### RiNARKS: PSE ave ra ging pitot tube INSTL

- RM!'..S: Ba s t side of · Stack

SPBC - RMKS: 

### S /N: 12229 31

il. l: 

### l b/h.7:
. HANUFA CT: Al.lt.OI!Ill t ion Service**MODB~:** 

### 11 S l DR2 F2203 S CALE: 

### 0-1. 7 3 in**c** 

### C

ALIB-!N : 0

- 5 5 ,000 ACP M CAT, IB-OlJI': 4-2 0 I 'IADC 

### l?JlOCSSS-Sl?: INST

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CALlBJlATION JU!pg;RT 

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### LOcJ\.TXON : LP•S l!T: P&ID: RBMAR.KS:
· INSTt-RMKS : SPtx:-RJ«S : 

### S/N: TiU IN'S"TRUMBm OLD3RJ\TlON**~a>IUJ** ORIT 

### 4i4 · 

### li'r S59B 

### dp TranEI'IIic ter STILCK PLOW 

### ULD 559 POlS ANNtDIL



### PSS**aver~g ing**  

### pitot tube**~ortn** 

### s ide of StaCk 12229H 

### fii)U((1I'ACr: Automation Service**MOD~: llSlD~2P22B3** **SCA~~ :**  

### 0

- 1. 73 

### in we CALIB

- !lr: 0- 55,000**A.Cllt~** CALIB-OOT: 4-20 l·li>.DC 

### PROCESS-SP:

. INS'l'

- SP: AC'.I'ION: I/0 NmlBIIR: li'OOl: 003 3 c;&ulRRATIQJi NODS

--6. I lb/ilt · CliLil!RATIQJi :UBPO RT INPUT VALUE -·- -·-- -- lN STJWIIWil**RBWXbiG ~** 



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### MODEL:**147SBN09PL29KOl1CAt~** SCALB: 0 -20 Gl'fol ' SBRVIO: X·18 D!L Sl'..lll!RY LOCATION: l'UL"C 

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### VES012148

### Certification Statement I certif y und er penal ty o fi!Je law thai th is doc u men t wos prtpared under my direcl ioo or supe r v isi o n in acco rdance with a system de s igned to ass ure that quali fi ed per>OMel properly gather onrl evaluate the infonn ati o n submitted
. Based on my inquiry ofthe per so n or persons who mallllgc the sys t em, or those pe rsons directl y r esponsible fo r gathe< ing the informal ion, the inf ormalion sublnln ed is, to !he best of my knowl e d ge and bdi o( true, accurate , and co mp l ete. I am aw are tha t th ete are sig n ific ant penalt ie s f :or s ubm i tting fa l se infonnati o n , in cluding th e po ss ib i l ity of line ond imprisonment f or kn ow in g vi o l ati ons. 

# ,......**~ !l.** **Lj** Doug B orris Ge n erA l**Maa~ ger**  Veo li a 

### BS Technica l So l u

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### l. l.C. Sauget, IL



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## Not i fication of Compliance (NOC) for Veolia ES Technical Solutions Units 2 , 3, & 

## 4 40 CFR 63 Subpart EEE H azar dou s W as te Combusto r MACT S tanda r d 

## Compliance Date : June 18-25, 2012

Ow n e r / Ope rat orffitle: Vc olia ES Tec hnical S o lutions, L.L.C
. S treet · Ad dress: 7 Mobile Avenue

### ~~--**-- ----** **---- --** **-- --** **-- --**  City : 

### S a uget Sta t e: I L Zip C od e: 62201

### --**-- --** **-- ----** **-- ------**  Plant Na m e: V eo lia 

### ES Techni cal Serv i ces, L.L.C. ;. :**(** 

# [ 

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D oug Harris I 

### General M anager 

# -=-- ------ -- 

# -==== ==== ========== ======- ---
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. n t Address (if d ifft rent tban own e r / opera tor's) St re et Add r ess: City: S ta te: Zip Code: Major o r Are• Sou rce Th is source i s located at a facility that is a maj or s ource o f Hazardo us A ir Pollutants.



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VES012150I : . ; __ ,_) - • ••

Int roduc ti on Veolia BS Tc:cbnical So l utions, L.L.C. in Sa.uget , Dlinois (Veolia-Saugtt) 

### openr.es mroe (3) incinerators: two (2) fixed hearth units (Units 2 and 3) end one (1) rotlry kiln unit (Unit4 ). All tllree units**opera~<:** under Title V Penn it Number Y·IL-1716300103-03-0l i""''ed by U
.S. EPA. Reg io n 5. Each incinerato r is subject to the Not io nal Emission Smndard s for Hazardou s 

### Air Pollutants (NESHAPs) 

### fo r Hazar dou s Waste Comb u stors (J'itl e 40 of !he Code of federa l R

egulation s, Part 63 (40 C F!t \'art 63), Subpart EBB), i.e., the HWC MA C I'
. Pe r the requirements oftt1e HWC MACf a t 40 CPR 63
. 1 207(d)(2), a Confirmatory Performance Test for po lyc hlorinated dibento·p-dioxlns and po l ychlorlnoted dibenz.ofumns (dioxinslfurans) must be conducted within the 31

- month period following the oommeneement of the previous Comprellensivc Pufonnancc Test
. The prev ioos Comprehensive PerfOCTnonce Test for the Unit 2 Incinerato r began on December 

### 8, 2009, whi c h required the Confirmatory Performance Te s t (CfP'T) t o begin by Ju l y 8, 2012
. Veolia -S nuger commenced the Un it 2 Ctl'T onlunc 18 ,20 1 2. Tbe previous Comprehensive Performance Tes t 

### for the U n

i t 31nc in er ator be!Jlln on December I , 2009, which 

### required lhe Confirmatory 

### Performance 

## Test (Cfi>T) to begin Veoli3..Saugct commenced the Unit 3 Ctl'T on June 2 0, 2012
. The previou s Comprehens ive Performance Test for the Uni t 4 Rolm}' Kiln Incinerator began on December 16 ,2009, which required the Confirmatory Performance Tes t (CCP1) to begin by July 16,2012. Veolia-Sn u get oommenced theCfPT on June 

### 25, 2012. The 4 0 CF R 

### 63 Sub part EEE em i ss i on stand ards that 

### are applicable to th ese units are specified in Tab l e 1. Ta
. bl o 1
. 40 CFR 63 Subpart EEE Em issions Standard s**P~rameter** L imit 0.20 ng TEQ!dscrn, corrected to 

### 7% oxygen for i ncinerators with dry air pollution contro l system and inlet temperatu re to initial parti c u l• te matter control devi ce > 400.F;



### · - · ·· . . Diox:in s-an d-Furons 

## · · · - 

# - -- · - · .. - ---- o r -, --·- ... · ·· 

### . . ....... 0.40 n g TEQ/dscrn, corrected to 7% oxygen for i nc in e r ators w i

th dry air pollution c ontro l s ystem**ft n~**  i n l et temperatu r e to initial particulate molte r control device <400'F.

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The app l i cable d io xjns/furans s tan dard oft he liW C MACT for U ni ts 2 and 3 is 0
. 20 ng TEQ/ dsan , 

### corrected to 7 % 

### oxygen , and the app li cable dioxinslfurans stzndard o f the HWC MACT fO< Uni t 4 is 0
. 40 ng TEQ / dsan, co rreded 10 7% oxygen . These stand...ts were mel during th e ConDrmato r y Perfunnance Tests o f Units 2, 3, 8lld 4
. 

### R e s u l t s of Confirmato r y P erfo r mance Tests The result s of Ole Confirm at o ry Perfo r man ce Test are prov i ded in Att aclune nt I , Floal Reports, Dloxlns/Furans Confi rm aiory Perform ance Test Report fo r the Un it2 Fixed Hea1th In cinera t or, Unit 3 Pixc<l Hearth In c inerator, and Un i t4 RotAry Kiln daied Ju ne 2012
. Th e C o 11firmarory Performance Test reports I nc lude :

• The meth o ds thl!t were used to doterm ine compliance; • The r es ult s o f the performMce tests, co n tinuous monito ri ng system (CMS) perf o

rma n ce evaluations, and other mon i torin g procedu r es t hat weno c o nducted; an d • The ernissions of diox ins! furan s, reporte d i n un its and averaging ti mes , and In "ccordnnce with the test metho ds specified in Subpart BEE. T able 2 summar i zes the results of the em i ssi o n s Slmp l ing d uring the J une 201 2**Co ii** **mat~ry** Performan ce Tests o f Units 2, 3 , and 4
. Table 2.. S ummary of HWC MACT Confirma tory Ptrformance T est Results Juno 2012 IIWCMACT Test Method Unitt U•it A nr11g c Td t

Stl.l•d•rd**lte~utt** Un h 2 0.20 0.00 t 78 Unit 3 D lo x ! n s/FuJall.$ EPA**SW 8~6**  ng TEQ/tlscm
. 0
. 20 0
. 00068 Medtod 002lA oorrcc tod 

### co 1% 0; Un lt4 0 .4 0 0
. 195



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Operating Conditions In sect ion 63.1207(b)(2), the HWC MACf states t h at "yo u must conduct oonfinnatory performance tests to : (i) Demonstrate complinnce with the dioxinlfuran emi ssio n stan dard when the s o ur c e opera t es under n orma l operating condit ion s ". "Normal operating co nd itions " are defined as: I ) the average carbon mon oxide emiss i o

n leve l over t he previ ous 1 2 months to th e ma xi mum allowed; 2) the op erat ing l imits es tablished t o mainta in com plianc e with the d i

oxin/fu ran standa r d within t he ran ge of the nverng e vu l ue over the p r ev io u s 1 2 months and the m aximum, or minimum, allowed ; an d 3) chlorine feedrl\les at normal or greateo · . A s suc h , no new or ad di tlol\8 1 ope rating l imits (OPLs ) were es t ab li shed during this confim 1 a1ory perfonnw •cc lest. The approach f o r acco mpl ishing the CfPT objectives 

### was 1o operate th e Units 2, 3, and 4 incinerators at a single test condition rep resenmtiv e o f typical o perati ons . T o accom pl i sh this, a mix o f waste s tr eums t hat were repr esenta tiv e of typ i ca l operntions were fe<l t O

the inc i nerator, and the f ollowing parameters were ope rated between the prev io us 12-momh average and the max imum , or m ini mum, a llowed , i.e., the OPI.s: p rimary combustio n chamber temperatur e, secon dary co mbu stion c hamber t empe ra ture, b agloouse in let tempe r ature, to tal hazard ous waste 

# r t I
. 

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# I ' 

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feedrate , t otal pumpab le bazirdous waste fcedra t e, s t aCk gas 

### flowiile, carbO n i h

JOCiiOn rate{'"'O"'n" •t

___ ___ _ 4 , o nl y) and the t oc-1 chlo rine feedrate. A variance was requested an d apvrovcd for th e eor.ceotralion or carbon monoxide (CO) I n the stack gas t o allow the operation of the incin erntor to maintain the CO concentr ation below the HW C MACf emission li mit o f 100 ppm correc ted to 7% oxygen. Tables 3, 4, and Spresent th e resu l ts o f the key paramettl'3 mon i t ored d uring the Cfl>Ts for Un it s 2 , 3, and 4, respectiv ely
.



# s

VESOI2153•; 

# '**·· .~**  I , ''



# - . 

# . 

# - - TAble 3
. Summary of U it 2 Operations ' A vente**Tarc e~** **Optndn~** OpuJtJ ng Parameter Ubi II R u 11 1 

## •• z R:nn l Durin: 

### lbnc< f•tg<t 

### • CIPT Achieved! lh&)\ouse [nld T e peratu r e (HRA) • p 

### •os . t 0 5.2 

# . . 405 .0 405
. 1 400 - 4 2U y.,. ft rlmary Ccun bun i (HR.Ai**~** Clu\mbec T empern tu :e 

### •F 1,750.5 I 4U 1 ,746.6 1 ,7 4 8.6**1.~ 1.** **~36** y.,.**S.co~~ary** Co m b u; i on Cha m b er T em p era tur e • F 1.89 5. 1 1 95.3 1 , 895.0 1,39H 1 ,9 17

- 1 , S71 y,. IH RA


## - · - Stael Cazbon Mur.l.xJde ( liRA) ppmv(7%0a 0
. 6 1.S 1
. 4 1.2 0

- 1 00 Yes con'CC'.td) SiAcl< Qu Flo wrue (HRA) •c.fm 14,063
. 1 

### t41 m.s 14,0 74 .3 ,.,10 3.6 U,J I7

- 15 , 147 y.., St1c:k OX)'itn Co r.c"mtn.lioa % II.J 0.9 11. .2 11.1 NIA NIA
; 

# I Olorine Food (HII!AI lblhr 61.1 1.1 6 1
. l 61. 4 36.0-211 Yes I 

### • I I Pumpable Wuo.: Feed (HRAl i lblhr 1 ,950.9 I**~67.2** 1,9 72. 7 1,963.6 1,37 1 -3 ,1 07 Yes To<ai 

### w .... Feed tR.Al lbllu 2,173
. 6 2 13 9 .5 2,188
. 1 2,133.7 1,76 1 -4,017 Yes 

## " ! HRA

- Ho ur l y Ro l li na A """8 • 

### I 

## I : •

6 

### ' •



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### V ES OI 215 4

### ' 

### ' Table 4. Summary of**U~it** 3 Operatio n s 

# ' Opttotfnc P"r•:tndeT Untu Ru•l 

## I F. n2 Ru . JI.J 8teJ\OU!t I n l e

t T

cf119c:rabl r c (HRA ) • p 406.3 5 . 3 4 04..5**ri ry**  Co miJ U!I t km Cham ber l emperan.ue IHRAl ' •f**1,78~6** I, SH**1, 93** **-~** ScCOndory Com b u)tlon**O. ba~·**  Te m perature JHI\A l ' •F**,90 ·**  I OS
. O 1,905 .! SlACk CArbo n Morioxid e (HR.A) ppmv**(7~** O, 0. 0 M 0
. 0**co~)** Sloclt Gu Flo..,..!O (KRA) ec!m IA .$03
. 1**~~47. 8**  1 4.051 .4 Sto<t O•rJ<l' 

## eo.;..ruruion % I U 2.9 ll.l Clllor i M Fcod (HJ!Al 

# - 55
. 1 6.0 61.0 P_.t>!e 

### w ....**P. ee<~**  (1! 1\A) 

# '"' 1,902. 1 I $1.0 1,913.6 Tolal Wu;e Feed (HRA) IMu- 2,l0l
. 9 

### z • ao.t l.lll.J
HI\A H o u r ly Ro ll ing Average 

# I

7 Annce Tfl.t ' ftt Optntin& D urf n & Cfi'T Range 405.4 39 ? -42 0 1 ,7 8 7.9 1, & 65

- 1 ,686 1, 905.1 1 ,9 1 3

- 1 , 8 ;1



### o

. o 0- tOO 14,234
. 1 U,-'99 - u.1•1

12.9 NIA S1.A l?.S-2 11**1~.5** l,S62

- l,l07 2.16 1
. • 1,76 &

- 4 ,017**,..~** 

# .. Addrved? Yes Y

es v .. v .. v .. N/A Y:s v .. y.,. 

## ·· ' F-

> ;-**· ~** 

; 

### ! · 

# •**·---· ·~,** **"- ~--** **·** ..**~- -·**  -- • .-- : · - . --- -· ·-**·~ .--** **1~~-** 

### VESOI2 155·' 

# ... : 

## " ,, 

## I OpcndDJ: Pa nmettt 8qhOUJe Jn t et T (HilA) I 

# = Comb..Con Cl>amlle< Tem-e s-nd..-y Comt..otlon Clwllb<rT....,.......,.**)** 

# . Stocl<. Cori>oo Mo+- (KRA) St.ck Q., Flovo'nole (liRA) Catbc:m Fcccl.**~** Stact**.~t ygen**  eoqccn tr• \ion Chlonne Feoc! QiAA) Pulllj)>bl e WaJ1< feed (HI\Al Total**Was~e** Fe<d 

# ! HilA) Secondary CornbJstion Chambe: L iquid Fr.td (HRA)

- HRA - h ourly ro lll nr**ftver~ne** 

# i Table 5
. Summary of

# U~it 4 O peration s U•tu R.a•) 

# +l Ru:.3

'F 3!9
. 1 

# *9.3 319.3 "f 1 .661 .9**1~59 1**  l.111.3 •p I , I9U 1f0l.O 1 ,902.2 ppnv ( 7%0, 0.1**I** 0.1

(;Ocfet.ltd)



### .am 35,l90 .i l 

### ,m . a 35,602.9 lblhr 6 .7 ! 6 .7 6
. 7

% 13 .2**2.9** 

## I !3.0 lblbr 118
. 6 !20.1 113.2 lblhr 1,66;
. 5 I 741.0 1 ,73!.7 l blbr S.lS9
. l 5 800
. 1 5,953.0
l blllr 54 0. 0 42.9 510.3

8



# --·- '

- Anra&f 

### Tust.e Open tine 

# ,..,, 

# .. DuriDc**IW>~·** Ac:bltvtd? CIPT 319
. 1 l iA -400 v .. l,6SS.I U6S

- 1 ,499 v .. 1,900.5 1 ,917- I , U6 v .. 0.1 0-100 va 35,329.1 3l,439

- l7.432 y.,

6 .7 7.26 -6.2 v .. \ 3.0 NIA N / A 119.0 !1.2- 229 

### v .. 1,7 1 4.4 !.336-3,291 y., 5,704.1 • ..Jl5- 1 2,897 Yeo

. 531.1 

### •oo - 1, 176 Yes



# -- · 

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## VESOJ2156...**.;;~** .) 

### ...**~ :~:.**  ..... 

# . . . :.**~---'····-** 

## .... ' 

## .

Hazardous W as te Residence Tim e Because of the f=d·hearth narure of the U nits 2 and 3 lncinenttors, >Oiid waste ruidence time is based on the ela psed time between solids chl'l!CS or tho travel length of the ash ram feeder, which functions t o clea r the primary combust
. i on chamber o f solid waste residue. An elapsed time of one h o ur or a n ash ram travel lengt h of I I 0 i nches have been esta b lished as the criter ia f o r determ in ing when so lid wa ste is no l onger in the co mbu stio n zones . Since atomized liqui d wilSie vapori z e s a l most instantaneously upon ente r i n

g th e com bu s t io n ch ambers, the residence time of these wames is much less th"" for solid s. During the Units 2 and 3 Cfi>Ts, the in cinerators were operated at normal conditions. L iqllid and gaseoos wastes entering the Unit 2**incine~r** demonstrated a residence time of approximately 5.4 seconds
. Liqllid and 

### gaseous W8$tCS entering 

### th e Unit 3 incinemor demonma!ed 8 residence time or approximately 5.4 seconds. The haza rd ous waste 

### gas residence t ime for Unit 2 i& ca l cu l ated 

### as fullows using 

### the throo-ru n average for the s t ack gas flowratc du ring t h e Un it 2 Cf'PT: -.-\-----:-
. -.p..:,:r:,m=ary="'tom"' busl'ion CliamDe' fVi!lifri\ ' o

·=**---·--------**

\ I • Secondary Combustion Cbamber Volume

- 635 

## It'; • T otal Volume

- 1,270 

## It'; • Average Flue Gas Flownore -I4,IO<Iacfm (235 ft't sec); and • Total Combustion 

### Zone RC$idenee Time • (1,270 ft'}/235 ft'l!l<c)**~** 5.4 sec . The hazardous waste gas residence time for Unit 3 is calc u late d as fo l lows using t h e thre e- ru n average fo r th e s t llck gtL'i llowr&te during the Un it 3 Cf!Y I' :
• Primary Com b ustion Chambeo · Volum e - 635 

## It'; • Secondary Combustion ChambcrVolume-635 

### fl'; • Total V o lume

- 1,2 70 11 1 ; • AvetUge flue Gas Flo w rate- 1 4,234 acfm (2371\'/sec) ; and • Total Combustion Zone Residence Time
.. (1,270 ft'}/237 tl 1 / sec ) • 5.4 

### see. Solids r es iden ce lime in the Unit 4 !din**i~** depe n dent upon the kiln rotation rate, solids bed depth,**-;; r,;** **~umbef** of 

# oth e

r

parameters se t by d esign
. • 

## The ni..Xi.;.\;m'solids hazlliXtous 

### w.Stt' residence
__ , .. t ime fo r Uni t 4 in c inera tor, i. e ., in the rotBry kiln , is 30 minutes based on ca l culations using an eq ua tion front C hemical Engineering Handbook, Perry 's 5"' Ed i tion.

9 f, 

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## VES012157

# . .



## ' 

# .**~:** . •**::::: ~y-~:·_···-e-**  .•. ;•· I • ·-·· ;_;_ .v: _ . . -.. .· . · 1 • • •• ' I • •·- · ···

Since etnm lz td liquid waste voporizcs almost inSiantaneously upon enter i n

g th e combust i on chambers , liquid and gaseous "'-aste entering t he ineollCI1.to r has a resldenu time of epproxi ma ttly 7
. 5 seconds. The 

### hazardous Wa>'le 

### gas residence time 

### for Unil4 is eolculated 

### as follows using the three-run ave r age for the stack gss flowrare d urin g the Uni14 Cfl>T:

• Pr i m ary Co m b ustion Cham be r Volume

- 1 ,346t tl; • Sceondary Co n ob usti o n Chember Volume

- 3,0 1!4 ft'; • TOlAI Vol u m

e - 4,430 ft 3 ; • A 

### •cragc Flue Gas

### F~wrn!e 35,329 aclln 

### (589 tt' l sec); and • Total Catnbustion Zone Residence Time •**(~ .430**  

### ft') /589 ft'l'llce ) •7.5 

### sec.

10 

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# I • 

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# I
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## !. 

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V ESO I 2 158

# VES012159
. pdf

### APPENDIXF C O NS TR U CTIO N PERMIT S



### V ES012159

### ' ' 

## ( i

## ~ Illinois Environmental Protection , Agency · 22M Churchill Road. 

### Sprin,..r.eld, CL 62706 

### 217/782-2113 CONSTRUCTION PERI4IT 

### PERMITTEE

' Trade Haste Incineration Attention: James L. Gary 7 M obil e Avenue Sauget,**Illi noi~**  

### 62201-1069 Application
. No
. : 83120053**Ap~llcant's** 

### Designation:**S~ject:** 

### lwo IWI -2000 Incinerators Date Issued: September 2, 1986 location : II 

### Mobile Avenue, Sauget 1.0
. No. : 163121AAP Date Received: June 9, 1 986 

## 7


# .

Perm i t is he re by granted to t he abo ve- desi gn ated Permittee t o CONSTRUCT emission source(s) ana/or air pollution c ontrol equipmen t consisting of two TWI-2000 Series z · Hazardous Waste Incinerators one with a Joy Spray Dry Adsorber and fabric filter, and t he second unit wi-th
. a Venturi Scrubber, Cyclonic Hater Ga s Separator, Induced Draft fan, and Exhaust Ex pansion Tank as described in the above-referenced application. Thi s Permit is subject to standard conditio ns attached hereto a nd the following special condition(s): 1
. The incinerator when constructed shall include a Haste Feed Inter lock**Sy~tem** 

### to insure that waste is not**fe~** 

### to the incinerator · unless all critical operating parameters are w ith acceptable limits. As 

### part of this system stack monitors shall be installed on each incinerator for Oxygen, Carbon Monoxide, and Hydrocarbons. For the incinerator with the SOA
. the 

### fo l l owing t\<10 additional emission monitors · are required: Broken Bag Detector and hydrogen chlc.ride mon1tor
. 2
. Particulate matter emissions f rom the incinerator shall not exceed 0.08 grains per dry standard cubic foot of gas discharged to the atm osphere, pursuant to 35 !11. Adm. Code 121
. 18 1(b). 3. Carbon monoxide emissio ns from the in cine rator shal l not ex ceed 500 parts per mill jon , c orrected to SO percent**ex~ess** 

### air, pursuant to 35 1 11. Adm
. Code ? 16.1 4 1
. 4. Hydrogen chloride emissions from inc inerators 2 and 3 shall not exceed 4 lbs/hr or the control devices shall dem onstrate a minimum HCL removal ' efficiency of 99 i
.



### VES012160

### ' , . 

# @ Illinois Envlron me nt !i l Protection Age nc y · ; 2209 Chur c h ill Roaa. Springfield. JL 62706 

### Page 2 5. The new incine ra1;0rs shall be c onst ru cted and o peratedyith a waste cu toff i nter l o ck syst€\11 which will prev en t introduction o f waste i n t o t he illcinerato r \ 4h e n any of the**follow!~** 

### events hav e occurred. 

### a. b
. 

### c. d
. 

### e. f, 

### g . h
.
i. j. 

### I.D
. fa n f a i lure
. At o mi zing air' pres sure**el ~»r**  

### 10 ps i g . Inc inera t or ch amber p ressure 2" w . c. ab o ve atmosphoric for more th an 5 seconds
. Eme r gency stacK opens. fail u re to sustain o pe r a ting pa r am eters spec i fi ed in special co n dition 3.



# . Bu rner fa il ure in t h e P.rimary or se condary cham
. ber · . When primary c. h a m

b er te m pe r ature · fa l ls below 

# 1 5oo• r or secondary chamber excee ds 

### 227s•r. Carbon mono xi de concentrat ion exce ed s 500 ppm or exceed 50 ppm for PO re than th r ee min u tes, For T h

e I nc i nerat or With 

## fl V enturi Scrub ber Q

ue n ch > ta te r f1 

### ow be 1 ow 1 00 gpm. Venturi scrubb er wate r below 37 gpm , p ress ur e dr op ac ross Venturi scrubbe r less th an**~** 

### w . c. , scr ubbe r 

### pH ]ess than 6 a nd f l ue gas te m per ature e n t er i ng t he sc ru bber greater than 

# 1s o•r . For The lnc ' inerator \lith fl
. Sp ray Dr,Yer. A dsorber k. Lo ss of slu r ry f low to SOA. 1
. H ig h hydro gen chlo ri de concent ra tion
. in the stack. m

. High op acity as in di cat e d b y the bro ken bag detector
. n. High inl et te m perature to 

### th e fabric filte r . 6. The in c inerators an d a ssociated air pollution co ntrol e quipme nt**~ll.** 

### be Constructed such th a t t hl! valu es o f the p ara me ters · being monitored
. a re d iSplayed · for operat ing pe r s<iMel
. 7. Oper ation of the incinerator utilizing a u xiliary f uel will be limited as to 

### compositio n and incinerator ope rati ng c o n dition s whicb will meet . Jill ap plica ble regu l a tions
. Such a reque· st s hou ld be i nc orporated in the

· - "-·' tria 1 bur.n p Ja n .



### VES012 1 61

# @ Illinois. Environmental Prote ctio n 

### Agency · 2200 Churchill 

### .Road , Springfie ld, 

### I L 62706 

### Page 3 8. 

### Trade**~laste** 

### Incinerati on sha l l sub111it as-built plans an d specifications to .

< 

### the Agency as part of their operating permit application. 9
. 

### Prior to operation th e 

## new units, 2 

### and 3, 

### shall be tested PVrsuant 

# to an Agency approved tria l burn plan
. Tr ade Waste Incineration shall submit a detaile d trial burn plan for Agency app roval pri or to startup. The trial burn plan shall provide for de1110nstration · of the incinerato rs ' destruction and removal efficiency, and particulate matter, carbon monoxide, organic material, and hydrogen chloride emissions throughout the ra n ge of waste characteristics and incinerator**o~rat ing**  

### parameters for 

## Wfiich an operattng permit 

### •1111 be sought.uch trtal burn plan should a lso indicate period of operation of inci n erators during shakedown and testi ng . Standard 

### condition 9 

### which allows 3Q**day~** 

### for shakedown and testing, is hereby superceded by this condit i on. An operating permit will on ly ·be issued for these incinerato r s a fter a trial burn has demonstrated compliance 1'iith 

### all applicable regulations. Based 

### upon tr i a l burn operation and waste material burned, the operating permit may limit the incinerator
. operati n g parameters a nd the compos itio n o f the incinerator's was te fee d
. 10. 

### As part of the trial burn p l an, Tr ade Waste Inci nera tio n shall propose pro . cedures for maintai ning operating records. Such procedures shall include appropriate no ti f ication to 

### the Agency and action to be 

### taken by 

### operating pers onnel in the 

### event of**equip~nt** 

### malfunction or breakdown
. 11. 

### Emissions of pa rticulat e matte r (TSPl , sulfur oxides (502)
. , 

### nit1'9gen ox id es (NOxl, organic ma te rial (01 41 

### and carbon monoxide (CO) shall not exceed the amounts specifie d in the Table be l ow . E

mission So ur ce Existing In ci nerat or New I ncine rators Storage Operations A nn u a l Emissions (T ons/ Year) TSP S02 NOX**~** 

### CO 15.0 

### 30.0 

### 7
. 7 15.4 

### 4 .0 8.0 

### 0.9

. 1.8



### 6.9 6.6 13 .2 

### These limi ts are b as . ed on the potential e mi s sio ns of the i ncinerators and storage as indicated · in the p erm i t application.
hu r, P. E. 

### Manager, Permit Section Division of Air Pol l ution Control BM:JOC: j mm/ 1 857F/25-27 

### cc: R egion 1



## VES012162

## ~ Illinois Environmehtal Protection 

### Agency · 2200 Churchill Road , Spr i ngfield, IL 627 0 6 

### ' 

# . \
. J 

### 217/782-2113 CONSTRUCTION PERMIT PERMITTEE T

rade Waste**Inciner~tion,** 

### A Division of Chemical Waste Managemen t Attention: James L
. Gary 7 Mobile Avenue SaUget, lllinois 62201-106!1**~~~~~;: -~87100024**  

### I .D. No
. : 

### 163121MP INCIR Date Rec e ived: May 24, 1988 2 , l nciner ator August 19, 1988 Mobile Avenue, Sauget, Illinois

Perm! t f 

### s hereby granted to the above-designated Permi ' ttee to CONSTRUCT emission source(s) and/o r afr pollution control equipment consisting of Incinerator 13 Model TWI 2000 with associated Dry Scrubber a s described in the 

## r above

- r eferenced
. application. This Permit is**subj~ct** 

### to standard conditions attached hereto and the following special cond i tion(s): 1. particulate matter emissions f or the Incinera t or shal l not · exceed 0
. 08 grains per dry standard cubic foot of the gas d i stpar!{ed to 

### the atmosphere , pursuant to 3o Ill. Adm. Code 121. 181(b).

' 2
. Carbon JOOnoxide emissions from the Incinerator shall not exceed 

### 500 parts per m i llion corrected to 50 percent exce s s air, pursuant to 35 111. Adm
. Code 2 1 6.14 1.

· J. 

### The incinerator shall be equipped with sensors to monitor the fol101<tng parameter's : a . Upper and 1 ower combustion chamber ex l t gas tetllpeNture
. b. Upper and lower combust i on chamber pressure . c. Spray dryer ad
. so r ber inlet temperature . d
. Spray dryer adsorber outlet temperature. e. Lime slurry head ta n k liquid l evel. f
. Water pressure to slurry head tank makeup. g. 8aghouse tube sheet pressure drop . h. Combustion stack gas flow rate. l. Stack gas oxyg e n concentration.



## RECE I VED AUG 

## l S 

## 195&
VESOI2 1 63

# @ lll · inois En vir onmental ProlecLi on Agency 

### Page 2 2200 Churchill Road, Springfi e ld , IL 62706
j. 

### Stack gas car bon 00noxide concentration. k. Stack ga · s total hydrocarbon concentration. J. 

### Stack g a s HCL concentration
. m

. Stac k gas opacity. n• . Liquid and/or · sludge waste flow rate into the incinerator. o. Solid l>'aste charged
. . p. Primary fuel pressure. q . Conbustion air pressure . r. Primary Bomer & 

### Pilot flame. s . Secondary Burners 

## & Pilots flames. t. Emergency stack latch
. 4. The incinerator shall be designed and constructed to orrate with an aut001atic waste feed cutoff interlock system which wil prevent the 

### introduction of waste into the incinerator when operating outside the permitted range of parameters. a. Startup range of parame te rs are established based upon d esign speci f ications and perfonnance tests conducted on Incinerator U nit 2 a

nd can be changed after s u ccessful stack test demonstration on Unit 3. 

### (1) Primary chamber below l60QOF. (2) Secondary chamber bel ow 18000F. (3) Primary or secondary chamber above atmospheric pressure . (4) Spray dryer adsorber inlet greater than 22000F. (5) Spray dryer adsorber outlet greater t ha n 4000F or below 3700F. (6) Low liquid level in lime slurry head tank. (7} low makeu p water pressure into slurry heat tank. (8} Baghouse tube sh4!et pressure dro p greater than 10 inches water col 

### UlAn. (9 ) Combustion stack gas flow less than 5,000 a cfm or g reater than 15,000 acfm. (10) Oxygen concent ra tion less than 6$ by v o

l u m

e . (11 J 

### Carbon monoxide concentration greater than 500 ppm. (12) Carbon monoxide concentration greater than 50 ppm for 3 rrtnutes . (13) Total hydrocarbon concentration greater than 100 ppm corrected to 7'{, 

### oxygen. ( 14 ) HCl concentration greater than 100 ppm for 1 hour
. (15) Opacity greater than 10$. (16) Primary fuel pressure be low 30 psig. (17} Combustion air pressure below 10 inches W.C
. (18} Primary burner failure. (19) Secondary burner failure. (20} Emergency
. stack open.



### VES012164

# ~ Illinois Environmental Protection Agency · 2200 Churchill 8ood , Springfield
. IL 62706 

### Page 3 b. Operating parameters will be established based upoQ evaluation of actual oper at ion and measured emissions during a trial burn
. 5. 

### The**inciner~tor** 

### and associated air pollut · ion control**equip~~~ent** 

### sh a ll be 

### construct ed such that the v a lues of the**p~ra~~~eters** 

### monitored and/or indicator of acceptable status are displayed for operating personnel with audible and visual**ala~s.** 

### 6. The Permittee shall**su~it** 

### as built plans of the incinerator arid air pollution control equipment as part of the operating permit application. 7. 

### The Permittee shall not initiate the start-up of the incinerator withoot written approval from the Agency. This spe cial condition supercedes standard condition 6(b)
. 

### B. Stack emission tests shall be 

### conducted on this Unit 3**Inci~erator** 

### to establish emission rates and compiiance with the applicable regulations. The required stack tests are to 

### be conducted by an independent tester. a . E m

ission tests are required for the follm<ing pollutants: (1) Particulate Matter
. (2) 

### Hydrogen chloride. (3) 

### Nitrogen oxides. (4) 

### Carbon Monoxide. (5) 

### Principal organic · hazardous components. b. 

### The Permittee shall sub111it a 

### stack test**pl~n** &t 

### least 60 

### days i n advance f or Agency a pproval. The plan shall contai n detailed plans an d procedures. c. Written notice o f · the scheduled dates for compliance stack**~e~tjng** 

### shall be 

### given at l east 30 

### days in advance to the 

### Agency. Final notice shall be 

### given verbal l y not less than 

### 7 days before**e~ iss** **lon** 

### testing begins. The required notice sha ll be 

### given to 

### the follo'llin g: Illinois Environmental Protection Agency Attn: Permit Section Manager 

### Divi sion of 

### Air Polluti on Control P.O. B ox 19276 Springfield, Illinois 62794-9276 217/782-2113 Illinois Environmental Protection Ag e ncy Attn: Source Emission Test Specialist D

i vision of Air Pollution Contro.l The Intercont ine ntal Center 1701 First Avenue Maywood; n lfnois 60153



### VES012165\.
. .

# ~ Illinois Envii·onmental Protection Agency · 2200 Chun:hill Road, Springfiel d , IL 62706 

### Page 4 Illinois Environmental Protection Agency Division of Air P pllution Control

- Re gional O ffice 2009**~** 

### 11 Street Collinsville, Illinois 62234 618/345-0700 9. P rior to startup , the Permittee shall submit instr umentati on an d monitorjng specifica tions
. A proposal for the details of record keeping and report formats used to show compliance with the limitations of the operating parameters required to be monit ored in special condition 3 of this construction permit shall be submitted to t h e Agency for approval. a. The instrumentation and · data logging equipment shall provide for storage o f 100% of the incinerator paramet er s and stack monitored results in a computer readable fomat
. Copies sh all be made available to the Agency in a suita bl e computer readable format
. b. The data log ging equipment shall also provid e fo r recording**~taste** 

### analysis p ara me ter for as burned waste streams: c. The da ta log ging**~quipme t**  

### shall provide real time access to th e incinerator operating parameters through a telecommun ic atio n computer port. d. The propos al sh all set forth th e hardware and software**sp~cifications** 

### for the informat i on system along**~ith** 

### available options in report formats and data exchange media. e. T h

e permittee s hall install a c omputer l inkup system with !EPA Springfield, !EPA Co l linsville and some location with public access. Such a system and location will require Agency appr oval. 10. Prior to startup, the P ermittee shall submit details of an operator training pragram for Agency approval
.

· 11. Prior to startup, the Permittee shall submit for Ag ency approval, specifications for on-site security incl ud ing video cameras, monitorin g cabinet locks and seals and details o f security fencing
. 12. Emissions of pa rti culate 111atter (TSP), sulfur oxides CS02l, nitrogen oxides (IIOxl, o rganic material ( OM), and carbon monoxide (CO) shall not 

### exceed the amounts sp ecified in the Table below
. Annual Emi ssio ns (Tons/Year) Enii ssion Sour ce TSP S02 NOx**or~** 

# co I ncine ra tor U nit 1 15
. 0 7 .7 4
. 0 0.9 6.6 Incinerator U n it 2 

### 15. 0 7.7 4.0 0.9 6.6 Incinerator U ni t 3 15.0 7 .7 4
. 0 0.9 6.6 Incinerator Unit 4* 16.92 50
. 76 61.6 3.1 13.68 Waste S t orage



## VESOI2166

## ~ Illinois Environmental Protection Agency •**~200** Chu rchi ll Road
. Springfield. IL62706 

### P.age 5 *These 1 

### im
. its are**establis~ed** 

### !>a sell on 7205 

### hours of qperiltlon per year and average emission rates given in the**applic~tion .**  

### These limits will be revised after th e stack test results are reviewed. 13. 

### Prior to 

### startup, the permittee shall provide details of the Quality

· Assurance/Quality Control programs 

## for the monitoring systems specified in

Speci al Condition 3 

### above for Agency approval. Please no te that the start-up and trial burn plan as submitted with the application is not acceptab l e. Plan deficiencies will be 

### identified at a later time.



### T11r A. Swelt r, .E. Manage , Permi tion Division of Air Pollution Co n trol TAS:JDC:ds:5035H/32-36 cc: Region 3



### VES01216 7

# [ j

Julyl, 1 985 S TATE OF . I L I.J!JOI.S . ENV I RONM EN TAl PtlOTECTION AGeNcY OMSION OF AIR POU.tJllOH COH T ROt 2200 CHURCIII.l ROAD SPRINGREI.O , ILI,.IIIO I S 62706

ST AND AR D COND IT IONS FOR CONSTRUCTI O N/ D EVELO P MENT P ERMITS ISSUED BY T HE I LLINO IS ENVIRONMEN T AL PROTECT IO N AGEN CY

The Ill inois Environmental Protection Act (illinois Revised Statute.e, Chapter 111-1/2, s..,tion 1039) authorizes the Enviro-ental Protection Agency to impose · conditlono on permits which it lsauea. The following conclitiona are applicable unl""' suspe raeded by s pecial condition 

### <a)
. L Unlees this permit has been extended or it hno been vo i ded by a new l y iasued peTm it, this permit · willexpire one

. Year from . the date of l

_ ssuance, unlesa a continuou.a program of construction or development on thJs project has otarte<i 

### by such time. · ·, ·
< 2. The c<inotruction or development .:Overed by thi s permit shall be aone in compliance with applicable provlaions of the Illinois Environmental Protection Act and Rerulatlons adopied by th e llllnoi s Pollution Control Board. 3. There shall be no dovlationo from the approved plano and opecificationa unleoe a written request for modillcation, along with p lans and specUications aa required, shall have been subm i tted to the Agency and a supplemental written permit issued. 4
. The permiUee shall allow any duly authorized agent of the Agency upon t he presentation of credential s, at reasonable times:
a. to enter the permittee's property whore actual or potential effluent, emission or noise sources are located or where any ac tivity is to be condu c ted pursuant to this permit, b. to have acceea ta and to copy any reeordo required to be ' kept under the terms and co n ditions of tbi& permit..
. c. to IDSp""t, including during any houn of operation of eqa\pment con ' structed or operated under this perm i t, ouc h equipment and any equipment r equired to be kept., used, operated, calibrated and mai nt ai ned under this permit., d. to obtain and remove eamples of any discharge or e mi
.. lono of pollutants, and
e. to enter and utUite any photographjc, reco rding , testing, mon ito ring or othe r**eqW~meo t**  for the purpose of preserv i ng, te sting, monitoring, or recording aoy activity, discharge, or emiesion a ut horized by th i s permit. 5. The i ssuance of this perm it:
a. shall not be considered aa in any manner affo<:tin g the title of the premis
.. upon which the permitted facilities are to be located, b. does no t release thepe rmi<toe from any li ability for damage to person or property caused by or resulting from t he construction, maintenance, or operation of the proposed facilities.
c. does not release the perm itte e from compliance with other applicable statute• and regulations of the Uni ted States, of the State of Illinois, or with applicable loca l laws, ordinances and regu l ations, d. does not take into consideration or attes t to t he structural stability of any uni ts or parts or the project, and



# . 4k 5 

# n& 0 

# l.t!v . •ote5t**~»o.oM** 

## VES012168

### ' DIRECTORY ENVIRONMENTAL PROTBICTION AGENCY DIVISION OF Affi POLLUTION CONTROL 

### .__..) JulY I, 1985 For aoql&ta.nce in prepariog a pertDil applie&Uon contact tho Pennlt SecUon, l!Uhoia Environmental !7otectioa Agoney Divia.ion of Air PoUutlo11 Cootto l Pormit Soet!nn 2200 ChurclUU Road Springfi eld, Illinois 62 706 C217J 782-2113
or a regional omce of the Field Ope r ations Section. The r e.clonal omcea and their ue .. of reeponolbility e .

re abown on 

### tJLe map. The addrtuq and telephone numbers of the regional omcu are 88 follows:



## ..-.. I llllnoia EPA ROI:ion 1 JutorcpntlnenLfl]. Center 1701 S. let Avenue**MayY~ood,** Ulinoia 60153 ( 812) 346-9780 Illinois EPA Roclon 2 1>4 16 North**Univ~mty** Peoria , UIU.Olo 61614 (309) 691-2200 IUinoia EPA**Re~on** 3 2009 Mall Stnat Collirurri lle, Ulino!s 62234 (618) 846-0700



### VES012169

### . i



# '**~** Illinois Environmental Protecti on Agency 2200 Churchill Road,**Sprin~field .**  JL 62706 

### 217/782-2113 CONSTRUCTION PERM IT PERMITTEE Trade Wa ste I ncineration A Division of Chemical Waste Ma nag ement Attn: Ja mes L. Gary 7 Mobil Avenue · Sauget, Illinois 62201 I.D. No.: 163l21AAP**Appl~ ation**  

### No.: 88010001 Apelicant's Designation: INCIN 

## 14 Su Ject: T r a nsportable Rotary Kiln Date Issued: August 3, 1988 Date Received: March 22, 1988 Incinerator loc ation: 7 Mobile Avenue, Sauget, IL Permit is hereby granted to the above-designated**Pe~ittee** to 

### CONSTRUCT emission source(s) and/or air pollution control equipment consisting of a Transportable Rotary Kiln Incinerator Unit #4 equipped with a dry scrubber and a baghouse, as described i n the abo ve - referenced application. T his Permit is subject to standard conditions attached hereto and the fol lowing special cortdition(s): 1
. Particulate matter eini sslons f rom the incinerator shall not exceed 0.08 grains per dry standard cubic foot of the gas discharged to the atmosphere, pursuant to 35 Ill
. Adm. Code 121.181(b). 2
. Carbon monoxide enrisslons from t he incinerator shall not exceed 500 parts per million corrected to 50 percent excess a ir, pursuant to 35 Jll. Ad m . Code 216,141. 3. The incinerator shall be equipped**wit~** 

### sensors to continuously monitor the following parameters: a . Kiln and secondary combustion chambe r exit gas temperature. b. Kiln and secondary canbustion chamber**pre~sure.** 

### c. Spray dryer adsorber inlet · temperature. d. Spray dryer adsorb er outle t temperature. e. Lime slurry f eed tank liquid level low. f. Water pressure to slurry feed ta nk makeup. g . Baghouse tube sheet pressure drop. h. Combustion stack gas flow rate. i. 

### Stack gas OXYgen concentration. j. 

### Stack gas carbon monoxide concentration. k. Stack gas total h.ydrocarbon concentration. 1. Stack gas HCL concentration. · m

. Stack gas infrared absorption
. n. Liquid and/or sludge waste flow r ate into the incinerator. o. Solid**~1aste char~ed.** 



### VES012170

# ~**lllfooj~** Ellvlronmenlal Protection Agency · 2200 Chu ,c hill Rood , Springfield. I L G2706 

### Page 2 p. Primary fuel pressure. q.**C~ustion** 

### air pressure. r. Primary Burner & 

### Pilot fl ame. s . Secondary Burners & 

### Pil o ts f1 

### ame . t. Emergency stack latch. 4
. T he Inc-inerator shall be d e signed and constructed to operate with an automatic**~taste** 

### fee d cutoff. Interlock system wh i ch 

### wi 

### 11 prevent tile introduction of was t e into the incinerator when operating outsi_ de the perm itted range of parameters. a . Startu · p range of parameters are esta blished based upon design specifications and perfonnance tests conducted on Inci.nerator Unit 2 and can**~e** 

### changed after successful stack test demo o stration on Unit 4. (1) 

### Kiln chamber below 

### 1 6oo •r . (2) Secondary chamber below 

### 18oo•F. (3) Kiln 

### or**sec~ndary** 

### chamb er above atmospheric**~ressure :**  

### (4) Spray dryer adsorber inlet greate r tha n 220 0 F
. (5 ' ) Spray dryer adsorber outlet**re a~** **r** 

### thap 

### 4oo•F or below 370°F. (6 )**lo~l** 

### li quid level in lime slurry feed tank. (7) 

### low makeup 11ater pressure Into slurry feed tan l c. {8) Baghouse tube
. sheet pressure drop greater tha n 

### 10 inches water co lu m n. (9) Oxygen**~oncen ration**  

### less than 6% b y voluue
. 

### (10) c · arbon m noxide concentration greater**th~n** 

### 500 ppm . (1 1
. 1 

### Carbon m onoxide concentration**grea~r** 

### than 50 ppm for 3 minut es . (12) 

### Total hydrocarbon concen trat i on 

### greater 'than 100 

### ppm corrected to 7 % oxygen for one hour running ave r age. {13) H Cl c oncentrat ion gr e ater than 100 

### ppm for 1 

### hour running average . 

### (14 ) Opacity greater than 

### 10%. (15) Primary fuel pressure below 30 pslg. 

### (16)**Combustjo~** 

### air pressure below 

### 10 inche s W
. C. (17) 

### Kiln bu rn er failu re. 

### {18) Secondary burner f ailure. (19) 

### Emergency stack open. { 20) Combustion stack gas floK parameters will be**establi~hed** 

### at a 1

### ater stage: b. Operating parameters shall be established based up on ev aluation o f actual operation a . nd meqsured emissions during a trial burn
. 5. The incinerator and associated air po ll ution control eq uipment shall be c onstructed such that the values o f the para meter s mon i tored an d/or Indicator of acceptable stat u s are d is pl ayed for operating pers on nel with audible i!Od visu al alal'"lllS.



### VESOI2171

# ~ Illinoi.s Environmental Protect ion Agency 220 0 Churchill Road
. Springfield, I L 6270 6 

### Page 3 6
. 

### The Perm ittee s hal l submit as built plans for the incinerator and air pollution cont rol equipment as part of the operating permit appUca tion
. 7. The Permittee sliall not Initiate the start
- up of the incinerator without
. written approval from the Agency, This special condition supersedes standard cond it ion 6(b). 8. 

### Stack emission tests shal l b e conducted on this Incinerator to 

### establish emission rates and compliance with ' the applicable regulations. The requit·ed stack tests are t o be con duc te d by an ind epe ndent tester. a , Emission tests are required for the following pollutants: (1) 

### Particulate matte. r . (2) Hydrogen chloride. (3) Nitrogen oxides. (4) 

### Carbon monoxide. (5) Destructio n of principal organic hazardous compon ents. b. The Permittee shall submit a start-up plan and trial burn plans and procedures. Such a trial burn plan shall requ ire the Agency's approval 30 

### day s prior to any 

### start-up pnd testing. c. 

### Written no tice of the scheduled dates for compliance stack · testing shall be given at least 30 days in advance to the Agency. Final notice shall be given verbally not Jess than 7 

### days before emission testing begins. The required notice shal l be given to the following: Il linois Eavironment al Protect io n Agency Attn: Permit Section Manager Division of
. Air Pollution Control P.O. Box 

### 1 9276 Springfield, IL 62794-9276 217**/782~2 113**  

### Illinois Environmental Protection Age ncy Attn : Source Emission Test Specialist Divis io n of Air Po ll ution Control Intercontinental Center 1701 First Avenue Maywood, Il 60153 312/345

- 9780 Illinois Environmental Protection Agency Division of Air Pollution Control

- Regional Office 2009 Mall Street Collinsville, IL 62234 618/345-0700



## VES012172

## ~ Illinois Environmertal. Proteetion Agenty · 2200 Chu.-.:hill Road, Springfield
. 11. 62706 

### Page 4 9, Prior to startup, the Permittee shall submit instrwnentation and monitoring specifications. A proposal For the details of record keeping and report formats used to show compliance with the limitations of the operating parameters required to be monitored in special condition 3 Qf 

### this construction permit shall be submitted to tlie Agency for approval. a. The instrumentation a . nd data logging !lquipment shall provide · for storag e of 100$ of the inci nerator parameters and stack m6n1tored results in a computer readable format. Copies shall be**~de** 

### available to the Ag

_ ency in a suitable computer readable format. b
. The data logging · equipment sha11 also provide 

### for recording waste ana l ysis parameter for as burned waste streams, c. The data**loggl~g** 

### equipll\£!nt shall prollide rea l time access · to j;he incinerator opera t ing parameters through a telecommunication computer p

_ or't.
. d: The proposal shall set forth the hard\1are and software · specifications for th e information system along with available options in report formats and data exchange media. e. The permittee shall install a computer linkup sy stem with ! EPA Springfield, !EPA Collinsville and some location with public access. Such a system and location will requi r e Agency approval
. 10. Prior to startup, the**Per~ittee** 

### sha ll submit details of an operator training p.rogram for Agency approval
. 11. Prior t . o startup , the Perm i ttee shall**sub~it** 

### for Agency approval, specifications for on-site sec. urity including vi deo cameras, l)lOnitoring cabinet locks and seals and details of security fencing. 12. Emissions of particulate matter (TSP), sulfur oxides (SOz), nitr o gen oxides (IIOxl, organic material**(01~),** 

### and carbon lllOnoxide (CO) shall not exceed the amounts specified in the Ta ble**belo~'·** 

### Emf 

### ssion

Source Incinerator Unit 4 Annual Emissfons (Tons/Year) TSP 502 NOx OM CO 16.92 50.76 61.6 3.1 13
. 68 Th ese 1 imits · are establ !shed based on 7205 hours of operation per year and average emiss ion rates gi ven in the applicat i on. These limits will be revised after the stack test results are**revie~ied.** 

### 13. Prior to startup, the per'mittee shall p r ovide details of the Quality Assurance/Qualizy Control programs fo r the monitoring systems specified in

. .. , Special C ondit i on 3 above for Agency approval.



### VES012173

## ~ lllinois En vironmenta l**Prol~c ion**  Agency · 2200 Churchill Rood, Spr i ngrield, IL 62706 

### ) Page 5 TI1e 

### Agency will review when amended 

### the start
- up plan and trial bum plans 

### wh en 

### they are re ceived.

T

AS:JDC:jm/4932H/51-S5 cc : 

### Region 3



### VES012174July I, 1985 STATe OF l. UNOJS**E~A ONMENT~**  pti O '{ECT'tON**~G£NCY** btVISION () F AIR POLLUllOH Caf4TRO L 2200 C+lJ R CHLl ROAD SPRlNGFiil.D, U IN O IS & 1.71)5**:Sl~N:9AR CONDITIGNS~R** **CONSTR:IlC'niON/DEVELOPMENT PERr.tlTS**  

### 'IS&IJED 11Y THB ILL
. INOI S ENV iRON I\lENTAL PROTECTION AOENCY
.

The illino is Envll-onmen tal Prote ction**Ac~** Ollinois Jtevised · Statutes,**Chap~r** U 1·112, Section 1039) authorJzes the
. Envirt?nn1 ental P.rotecijon Agency to impose condi t ions**~n** p ermi\8 which it issues. The following .cqnditiona are . applicablc un le ss aUflpeneded by special condition(•). 1. Unless this
. permi t has been extended or it has been voided by a·newly iasueil perm:i t, this petr.nlt will'etpire 9ne yea:r from the date of is s u8Jlce ,**unl~** a conti nuo us program of construction or develo pment on this project bas**s~artea** by**su~lt** time. 2
. The coostruction or devalopment covered by this permit shall be done In compliance with applicable proviaion s of the llllnois En:Yiron me nta l Protection Act and Regulations adop t ed by the Dl in ois Pollution Control Board
. S . Thera sha11 be · no de vi ations from the approved p l ans and spodfiea ti-o ns unles s a writ t en requ.est for m o dification, alon g with plans and spe<:lfications as required , shall have been 6\lbmltted to the Agency and a supplemental wri t teo**parm i~**  laaue d
. 4
. The permittee s hall allow any duly authorized a g en t of the Agency upon tho presentation of credentia l s, at nas onab1e times: · a. to enter l he permlttee'
. s property where actual or poten t ial ernuen t, emiss i on Qr noise sourcell are lo ca.ted or where any eeliv i

_ ty i • to be**conduc~** pursuant to this peTII) i t,

· b. to have access to and to copy any tecol'da l'equi r ed to be kept under the terms a.nd conditions of tb.ia pe r mit,
c. . to inepect,.including during any hours o f operation of equipment ton.structe<:l or operated under this permit, such equipment and any equipment required to be k ept, u sed , operated, cali b ra t ed and mainta i ned unaer t b ls permit, d.
.to obtain and remove samples of a n y dlschsl'fe or emi ssi ons of pollutants, and
e. to enter a nd utilize any photograplric, reco rding , testing, monitoring or oiher**equ!~men t**  for the pur pope . of preserving, t""ti ng , monitoring, or recording any activity, di s charge, or emission authorhod by thi s permit. 5
. 

### The issuan
. cs of this permit:
a . shall
. not be con s idered aa i
. n any Ql8nne r af f ecting tb e title of the prem i ses upon which the permi t ted facil ities are to be located, b
. doe a :not releaso the permittee from any lia b ili t y for damage t o perSQn or property cauoed by or re s ul tin g from the constructi-on, maintenance, or -operation 

## or tHe**~ropoe;ed** facilities , c. doe s no t release tbe perm i ttee from comp lia nce w'ith other applicable statutes a n d regulations of the United
· - States, of th e State of D li nois, or w i th applicable local la w s, ordinances and regulations, d. does not take in t · o co nsideration or attest to the struct ur a l . stability o f an y units or: pa r ts of the project, and**!k~~~fi!v** 

## . . lil/05l**09~006**



### · - · .... 

## VESOI217 5) Dm.EOTORY ENVIRONMENTAL PROTECTION AGENCY DIVISION O F AIR POLL 'UT lON CONTROL

•• . .. July 1, 1985
. For o,s sl.stance in praparlng a**~~** application contac t tho Pon:nit Section, IUinols E nvironmental Protec tio n Age ncy Diviaion of Air Pollution Control Peanlt Soct.lon 2200 Churchill Road Springfie ld, illinois 62708 !.2 1 7) 782·2118
or

· a regional office of the Field**Operat iont~**  Section. The regional off"ICeS and their a re aa or resp<>nsibility are shown ou the map. The addresses and telep hone numbers of the re gional office s are as foll o ws: IUinois EPA Regio n 1 Inter continental Cent er 1 701 S
. . 1st Avenu e Maywood, Illinois 60153 (312) 345-9780 illinois EPA Region 2 5415 Nort
. b Univendty Peoria, lll inois 6 161 4 (3 09 ) 691-2200 lllin ois E PA Regio n 3 2009 Mall Street Collinsville, Illinois 62284 <618) 345.moo 

## ' ''"

VES012176\ 

# '.**~** fllil)ois**~nvironmental** Protec t ion Agency · 22 00**Ch u~c** **hill** Road , Springfield
. 11.62706 

### 217/182-2113 

### JOIN T CONSTRUCTION A ND OPERATING PERMIT PERMimE Trad e Waste Incin e rat io n A Division of Chemical Waste**~~nagement,** 

### Inc
. Attn: James L. Gary 7 

### M obile Aven ue Sauget, Illinois 62201- 1 069 

### Ap plication No.: 88030101**A~lt cant's**  

### Designation: TANK 

## FARM3 S 

### ject : T ank Farm 

## Number 3 

### Date Issued: June 27, 1988 

### Location: 7 · Mobil e Av enue ,**S~uget,** 

### I L I. 

### D. 

### No .: 163 121MP 

### bate Received : March 29, 1988 

### Operating Permit Expira ti on Date: June 30, 1 99o


### Permit is h ereby granted to 

### th e above-des ign ated Permittee to 

### CONSTRUCT and OPERATE emission source{s) and/or**~ir** 

### polluti o n con trol equipment consis t ing of ten 12,000 

### gal. and sixteen 30,000 

### gal.**1~aste** 

### b lending and storage tanks with carbon · adsorpti on and associated truck and rail ca r unloading stations**lith** 

### vapor b al ance as described in the above-re fere nced a ppl.i cati on . Th i s P

e r m it i s subjec t to standard conditions att a che d hereto and the fol lo wi ng special condition(s) : 1. 

### Operation of the emission source(s) inc lu ded i n this p , e rmit shall not begin unti l all associated ai r pollution control equipment has been co.nstructed and is operational
. 2. lo l ithin 60 days from the issuance of this permit a carbon adsorber breaHh1·ough monitor ing program shall be submitted for A g

ency appro v al • .. Operation o f this tank farm shall not begin unti l the Age nc y has approve d t he breakthro ugh m onitor program . 3. E11f ssions o f organic material sha ll n o

t exceed 2.5 tons/y ear .. T his limit i s bas i! d o n In fo rma ti on provided i n the applicatton.

# ~ 

# a Jwd:;;:-- T

er ryf

# Sweftze~ Mana ge t, Permit Sec ti on D

i vision o f A ir Pollution Control**TAS:JD j~** **/4939 /54**  

### cc: Region 3



### VES012177- , July 1, 1986**ST~TE** OF U !N CMS fNWroNMENTAL PftOTECnoN AGEN CY cifv i SION OF**~** POLLU nO N CON T ROL**2:.~00** CJflJftCfi l ll ROAD Sf'FitiiGFa O
. IW NO I S 62706

STANDARD
. CONDITIONS FOR CONSTRUCTION/DEVELOPMENT PERMITS ISSUED BY THE ILLINOI$ ENVIRONMENTAL PROTECTION AGENCY

Th e Dllno\s Environmental Protection Ac t Clllinoia Revised Statutes

_ , Chapter 111

- 112, Section 1039) authorizes the Environmental Protection Agency to impose conditions on permits which it issues. The following eoriditlons are app lic able uuless susperoeded by apeclal conditloil(a). 1. Unlcas this permil has**~n** extended 

# or It bile been vcided by a newly Issued permit, this permit w111 explro one year**f~om** tho dati of ia!uanee., unle.ss a d;tntlnuoua: program of construction or development on this project has started b y such tim6. 2
. The construction or devel9pmen
. t covered bj this permit &hliD be done in cora.pliance w it h applicable provisions of the Illinois Environmenta l Protection Act and Regulations adopted by tho Illinois Polluti on Control Bo a rd. 8
. There sh a ll be no deviations from the approved plans o.nd specit'icatioo..s unlesa a written requeat for mod i fication. along with plans and spe cifications ao re quizOO, shall have been aubmlttaa to tho Agency and a supplemental writte n permit iSBucd. 4. The permitteo shall all ow any duly authorized agent of the Agency upon the presentation or cred e ntials, at rea&Onable tim&s:
a .. to enter the permittee's property where actual or potentia l efnuent, emission or noise sources ar(lloca:ted or where any activity Is to be cooducled pursuant to Ibis permit, b. to have atce-ss to and to copy any records required to be kept under the terms and conditions of this permit,
c. to inspect, including during any hours o f operation of equipment constructed or operated under this permit, such equipme nt and any oqu i pment required tQ be kept, used, operated, calibrated and maintained under t h.is permit, d. to obtain and remove &le; of any discharge or emis.sions of pollutants, and
e. to enter and uUlize any photographic, recot:ding, testing, monitoring or other equhJment for the purpose of preservi.ng, testing. monitoring, or recording any activity, discharge, or emission authorized by this pern'lit
. 5. The issuanco of thle permit:
a. shall no t be considered a s in e.ny manner affecting the title of the premises upon which tbc permitted facili ties are to be located , b. does not rol&JlJle the permitt86 from any liabJUty for damage to person or property caused by or resulting from the construction, maintenance, or o peration of the propoaed facilities,
c . does not release the permittee £rom compliance with other applicable statutes and regulations o f t be Un ite d States, of tho State of lllinois , or with applicable local Jaws , or.Uoances and regulations, d. does not take into consideration or attest to the str udure 1stahiHty of any un its or parts of the project, tuld .lJsc5 

## fi0°li:"'
. · •**o1u ~**  1 09CHJo s


## VES012178·:

.• . . ,

•• ., . ·r. ..**~·** ·. • • STANDMD I))NDITIONS t'QlL
. . OPERA'l'ING PERMITS. July 1,1985 Thelllinoie Environmental Protection .Act Ullinois Revised Statutes, Chapter 111 · 1/2, Section 1089) gl'!lDts the Environmental Protectlon**A~ency** aUthority to imp' os6 conditione on permits which it issaea. The**~oUo wblg**  couditiou are applicab le unless supersede d by special permit coildition(s). 1
. 

## The ioananee of llm pet111U doeo not release the permit\ee from c ompliance with state and fede ral regula tiona which are part of the Dllnols State Implementation Plan, ae W.U as with othor applieob lo ototutee and regulations of the Unit..d Statee 0 r the State of Dllnoio or with · appUcabla local laws, ordlnonees and ·re.1ulationo. 2.
. .**:t'l>~ ,il.g'!li,cy** **.** has issued t!Uo permit basod upon the information oubmltted by the permittee IJ! the petlllit

. .**P,pll~~tjo.n.** Auy misinformation, falao otateme nt or .miopraentatjon in the application shall be grounds for

revocation under 35 

### IU. 

## A!lm. Code 201.207. 

### a

.• a. The permittoe sh al l not authorize, cause, dlract or allow any' modifi cation, as defined in 36 Dl. 

### Adm. Co de

. • . 201.102, · of 

### equlp,;,ent, operations o . r p.,;cti ees which are reflected In tbe permit application as submitted unleBS a new application or request fo r revision of the existing pe rmit is filed with the Agency**~tnd** unless a ne)V permit or reviaion of the existing permit(&) i& iu ued · for such modific ation. b
. T!Us permit on!y covers emi so ion sourc .. and control equip
. meut wbile physically present at tho indicated plant location 

### <a). UnleSs the permit specifically**provid~a** fot equ i pment relocation, this permit is void to t an item of equipment on the day it is removed from the permitted loeat ion(s) or if all equipment is removed, notwitbstanci!Df the expiration date specified on the pennit. 4. The permittee shall aDow any duly outbor)%ed agent of the Agency, ppcn the presentation o,f credeotiolo, at reasonable**times~**

· e. to enter tha**permit~e·a** property where aetua l or**potenti~l** effiue.nt, emission or noiae aourcea are located or where any activity is to be c ondu cted pursuant to**il** permit , b. to have acceoo to and · to copy any records required to be kept under tbe term s and conditions o f t his porml!,
c. to inepeCt., joclu diog during any hours of operat ion of equipment corurtru.cted or operated u nder**thi~** patmit, such equipment and any equipment required to be kept, used, operated , calibratsd and malntsined u nder this permit, d. to obtaln

### ~d remove samples of any di-schatte or emission · of pollutants , and
&. to eoler
. and uti!Ue any pbotographi<, recording, testing, monitoring or other equipment for the purpose of pree-errinf. testi.ng, monitorinj' or recording aoy activitY, diecb3.tg-e or emission auth o rized by this permit. 5. Tbe**is ~Wu>ce**  of Ibis perm! t:

. -,.

# ' a . shall oot be eonaldered as in any manner affecting the title of the prentiseJt upon which th e permitted facili ties o,re located. b. does n ot releue the permittoe from any liability for damage to person or property caused by or resulting from the construction..**mainten~ce ,**  or qpera.iion of the facili tiee-,**~·fii'fa!v.** ID/OA ) 

## V ES012179

# . . fOR t«MCY US£ Olll.Y

........_ I'JUSSUlli W01!T



### ••• IWif OF O'llHER: 2<. iW£ Of CORPORATE DIYIS I OII OR Pt.AiiT {IF DlrfEIIE N T fllllH Ol ll iER)' lb. lEL£911lWE MMIER: 21>. STREIT AOOR(SS OF EHJSSIOII SOORct '


# •• STREET liDORESS Of O'R11£R: 2<
. mt Of EIIISSION SOIIA<t' 2\:f ,**TELEP~O!'!£** MIJMB£R: 

### fld
. CITY: 2e • .....,. , , I
... LU<Al<O VllH I N till liMII >< 

### Oru 

# ooo h. STATE : 

# r'· 2 1 p """'' 

# z.. '""'" "'" 2h
. liP CODE:

PmtiT JHF<lfij4AT101f NCO RtRROte£ 

### ' 3
. ·. W!I:JJiC ll llS R£PORTJWG PERJ( lO

.I ts lME DAT'11 A1iO Ulf()CIAATIOII MAXlHI.tS**"tj~lOIG** FMH Ti llS PUC.£JITAGE BY WH I CK P II£YJoosu SJJeHtnm Tllllt, OP£ AA710tl**'** E rtiSSIOM S H A\1£ Itt·

. mt. I CAnOII IM!JEII IOOIIIFI<AfiOI< I<1IXI!r:l! CORA£CT , CUAS:EJIT llfD COJIILETI7 II£HA IJED CM'AS£0 OR DtCR£As.ED UICREASEO TH E SAME DECI!£ASED 

## 0 m 

## 011)



# ----- - 

# --- 0 YES 

# o .. - 0 m 

## 011)



# -- -- - -

- - 

# - - Om 

## 0110

P£1100 tOVER;m BY THIS Ra'OO': TO

S. nef ADOV£ J NFORAAT!Otf IS SUBM ITTED Of ACC:OJWMC E W ITH PCB A£GS
. , CNAPTER t, RUlE 1 07 ( b) AS AOOPJED Mil l 14 , 1 972, Ali'O THE INFOAK\ rt OH I S ll:tl£
. COiftCT, C OWLEJ't, .W0 CURRfJIT, niE SISKATUR.£ ttiST BE THAT O F ntE PERSON Atm()R l lf.D TO EXECUTE Art OP£1ATl rt G PfRHIT APPC.ICATIOH
. AIITHOl.TUO SIGJIATIJII£

A CO P Y OF THIS fOI!If I<JST BE SUB!I ImD fOIIlACH PEJOIIT A IO L ICATIO!I USTED AIJ<WE • Ttl tS DOQJKSi T IS JIOT A IUrt rT**~LitATlOtl** MD 1S S!UU FOR STATtSllCAL Alii lttFclaMATlO UAt.. f'IMPOS£5
. IF Tilt U IFOAAAT IOII CONTAurrD I N A USTtD PER:IIrT A P P t.tCA TTOff IS tiO L ONGE:R CORitECT • MT£RJAl toR:RECT ll iC Tli E
_ APPliC ATIM
. SQOOtb liE .SOO TO THE PERIUT SECT I Cif O F nt£ DIVISI O II OF A D PCUUTIOH CUITin.. I f' TIE CORRECTlOft lS D U E 10 A tmtflCA TI <ltl (IJtCIEASt IN O U SSfCftS) OR fiE: W**E~IPMDIT.** TJUS wtfER.lAL S RWLD 8£ SUBHmED AS A COttSTP.UCTIOH P'ERHJT AI'Pt.JtAflOit. DniERIU S E I. L t'TT'D EXPl.Al«UIG 'T)( (XIflllEtTIOft Nlll I E SUFFIC t trfT
. JL 532
.. 0 243 APC l08 l t v . 6/15 / 78 J 

# ' ' 

# ' 

# I

VES012180J i>IRECOORY ENVDlONMENTAL PROTECTION AGENCY D IVISION O F AIR POLLUTION CONT R OL

, July 1, 1985

For osoletanee In preJ)arlog a pennit applic•tlon contact tbe Permit**~ion,** Dliool.o Environmental Protecti on Age ncy DIYloion of Air Pollulion Control P ermi t Section 2200 Ch urchill Road Spring(ield, Dlinoia 62 706 <217> 78Z.211S
or a "'gional office of the Field Opoutlo11o Section. The**re ~onal**  officao and their areas ofreapolllibDity are a bown on the map. The addresse. and telephone numbers of the reiional offioea ""' ao follows:



# ,....... , Illinois BP A Region 1 Intercontinental Conter 1701 S. let AV1lllue Me,ywood, ID inoia 60163 (312) 846

- 9780 llU11oia EPA Regic> n 2 6416 North Univereity Peoria. ll!lnoia 61614 (3()9) 69J-2200 Dl lno lo BPA Rol!lon 8 2009 Mall Stree t Collhlllvtllo. nnnol.e 62284 (618) 346-0700



### VES01218 1

# t:i:::tt. State of lllinois

## ~ 

## . .**~** 

# ENVIRONMENTAL PROTECTION AGENCY

. ; 

## . 

## NOV 1 0 REC'O 

# F I

# ~ Mary A. Gade, Director 217 -7 82-2113 P
. 0
. Box 19506, Springfield, IL 627'!4

- 9506 

### r JO fN'!' COllS!.'R U C'l'ION AND OPERATING PER."!!T PER.'<I'l'TEl!**~ade Was~a** **nc ine** **ra~ on**  Attn: Gen e ral HauaQ"Q:r ? t>fob i l e Avenue Sauget , I L 6220 1 App li c ation No. : 9SOS0025 Applicant's**Desi~tion:** 250 Boiler Subject;**cl ea~er** **roo ks**  Boiler Da te**ssu~d:** November 7, 1995**~2~~:** 7**~ob il** **e** Avenue, Saug et , IL**.D.** No.' 163 l2lAAP Date Rece i ved: Aug us t 1! , 1995 gperatinq Permit Exp ir ation**:** No vember 7, 2000 P ermit is hereby**r~ted** to the**above deaignat•d** **~mi ttee**  to**CO~STROCT** and OPERATE emission source{s) and air**pol ut** **on** control equipment cons i st in g of a**Cleaver~B rooks**  natural gas f ired bo iler model ca ?n0

- 250

- 150 P SIC aa desc ri bed in the**above ~~** **efere nc** **ed** application. T hi s P ermit is subject to su.ndard conditions at . tached hereto and t.he fo ll owing .special condition(&): 1 a . Natural g as sha ll be**e** only f uel fired. ' 

## , 

## .

. · / b
. Sm.issions and operation of t.his boiler shall not exce-ed the following li rlits: l'u el NatUral G as Op e ra t ing How:s lbr iYrl S,760 N i t-rog en. { lb /hr)

1.46 OX-idee (to:l/xr)

6.41 car bon tco nc xide 

### !!2L!!!: ton/yr

2.1 9.2 'l'hes· e limits are bas ed upon the max i m um fir i ng r ate for t he boi-ler, and s tandard emission factors.
c . Th e Permittee shall notify the hgency prior to any change in the types of fuel used in the bo i ler. d.**~li&:o.ee** w- it h th e an.."lua l limit a ha.ll be ,Pet ermin e d f rom a running tota l of 1 2 mon t hs of dAta. ' 2a. Th e**er~ttee** shall maintain records of the f ol lo wing itemat and such other ite ms as may be appropriate to allow the**J\genc~~** to review COl i '/Pliance w i th the limits in Condition 1. i. Annual usage o!' natura l gas tlO' acf/month at\d 1 0; scf / year). ii. Thase records sha l l be r etained for**thre~** years and shall be avai lable for**insp~ction** by th e A gency. I · 

# l ,. ! 

# I

I**.** 

# !.

I · 

# I '

VES012182**-~~- ·.·.·.** **.· ~---.**  

### . . 

## . 

## ... .., 

### ... 

# -·

...

P

a ge 2 If you hAve an que s tion on this. please call Jim Cobb at**217-782-~113.**

# ~**~** 

# t. 

# {!:;/l; r-

jr·
. . _ Donald £
. sutton, P .E
. t1anage r, P erm.:L.t Sect.ion Oivif'ioo of 1\ir Poll · .J.tion C Qntrol DES:JDC/S 3112 .wpd
ce: Reg ion 3 

## , . ( 

### f

'· 

### ' 

# l

YESOI2183

## FEB

- 0 6- 2 001 TUE 04:3t P K

E

P

A

A

I R PERH IT F AX NO. 2 1 7624 5 023
ILLINOIS EN V IRONMF.N TI\1
. PRO -rE C:TI ON AGENCY



# - -- .. 

# -··- --- --··-- · -· --- -·- -· P.o. Box 19 S<X>. s""""'"'"'· ht iNOIS**62'9 ~sor,**  THOMAS 

### v. SK I NNER, D I Rf

CTC.)R Cl! R 'l'!FIE U**~J AIL** **CONSTRO-~ION PL~IT**  GRANT

- OPERATING PERMIT**OENI~** PEJ)l1tTT E t onyx envirc-mtn•:mt a l Sa.rvi.ces Attn: Oou<;r H ar rS
. s , G e n . Mgr
. -3 7 l<fob il. e Avenul\) Sauget, Illin o i s 6 2201**licnt ~;**  00 110030 I .D. N o.:**16312~P ~1ioant•o**  D o o i qnation : CARBONINIG Dat e Ro cc ive d ;**No c~er**  S, 2000**SUh1~ct** 1 PAC Iojeati o n a nd Lime Recircu l ation**~~~~ Febru•~Y**  6, 2001**l~ ~>** **on :** **~7** Mobile**Av~nue,** S augot**Pc~t i~**  horeby q ran ted t o the**abovo Md** **esiqnat ~d**  Permi tteo to CO NST ROCT**~mi~sion** u oit(s} and/or a ir pol lution control**equi~en t** **~isti q**  of an ac ll va ted catbon i njec t i o n systom**~nd** bag houso solids r eci rcu lat ion**syst~** f. o r t he Unit 4**ba~~ dous** **~aste** in cine r at o r**~s** deec r ibe d i n t ho et><.-.ve
- .reter e nood a.pp . U
. ea t ion
. Thls Pe.rl'l'li t ia**aubj~ot** to :standa rd con d i t ion s attaebcd her eto and the foll owing s p ecial c ondi t ion s : la
. Th is**co net** **ru e~ion**  permi t is**ssu~d** t o r**tmptovero~nt i**  to the air pollution contro l :.ys t<:lll to:t: the Onit 4 hazardo u.e \\'aS: to i nc in erato r to f acilitata c ornp lla n co \-lith the a}:)p li c able ctt\isaion limitati o ns of -10**CF~** 63 Sub pOllrt EEE,**t'lation~l tm.i&~i** **on** St andards for H-a -z ardous Air Poll u tants trom**nz~ doua**  Waste**oi n~rato** **rs ,**  w hich**b~co me**  effe ctive on Sep t cQbar 3 0 , 200 2
. b
. 1' h i (f co ns truct i on p ermit h as not addressed t.he othe r app li cable :rcqui rol!lents o! 40 CFR 63**Subpa t**  E&E, such •• operator**tx~Wng** and cert 1 fica. t ion. c, 2
. 3.

1.**Thi~ e~t**  does n ot**authori ~**  mo dificati o n or r eoo ns truc tio n of**th~** Onit 4 incinerator. Th i s**~.rnt t**  do ca not 1;elax or re:vi$e. the x.:qui:r:caent!i' e s t a blis hed in th e exiot i ng**pe~1ts** tor t hs Unit 4 i ncinerator, c .9
. , Ai , r Pollution COn t rol**Op cra** **~ng Po~t**  90 0 20011
. ' tho i. mprovem,fJnta to t:he a i r pollution con t rol**sy~tem** ahall be**~ign ed,** **i~$tQlled,** oq u i ppod and**~perat ed**  to compl y w ith**nppli c~hl** **e cqui** **r~ents** of 4 0 CFR 63 Subpart EtE. I n**p~ tioular,**  t h e 3ystems must**eo~pl y**  wit , h**4p pli** **o~b le**  re q u i r e men ts for**ct iv~ted** **e~dbon** inj e o t lon**syst~~** ond dr y**scrubbe ~**  sys t eMo.**T~e co~plianoc** **mil~•ton Qs**  o f tO CF R 63**Subp a~** **t** E&E sha l l be**c9 ~lis** **he d**  tor Uni t 4 on**o~** before t ha**~~quircd** data, as**Qpeo ~£~** **~d** be lo w.**~. Su** **~itta l**  ot a**t~vision** to the pend in g Tit le V**~ppli ~tion**  to i noorporete the**requ1re Qnt** **s** of 40 CFR 63 S ubp art &se, by Maroh 30, 2001.**CeorJ.> ~**  H.**~YAN, Govr~NOR**  

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### FEB -0 6 - 20 0 1 TUE 04:3 1 P M EPA AIR PE RtllT 

### FAX NQ 2 1 75245023 

### P. 03

b. Submittfll of any request for extonde<l oomplianoc by September 30, 2001.
c. d. 

# •• Submi tta l of C oftp l innco Proqr ess Report by OCtober l, 2 0 0 1
. Subm itte. l ot a ComprGh.cnaive fex £onnanc c Test Plan by Marc:h 30, 2002
.**Compliano~ ~i** **th** tho epplioahle provieions of 40 CFR 63 8ubpor t &£ &by September 30, 2002. !. !r.aitia t io.a. of ini t ial pox:formnnce test i ng on or bofore t -1a:t:' c h 30, 2003. 

### g . h. Cor11pletion of initial**~erformanc e**  t esting by May ?.9 , 2003. Subu it ta l of Notifica ti o n o£ Cornpl1an e6 or Non

- Compliance by hugullt 27, 2003. S. The unit 4 ! nc in ora t or m4Y be oper a ted as gen e rally**thoriz d**  by**oxi~ting** poraits w i th the**~p rov** **ementa** to the c ontrol**oyste~** addr essed by t h is construct ion**perait~ Du~ing**  sueh operat io n , the Permittee R

h all**ca ry**  out an orderly shakedown of**e** new**syst~a,** devolop limi te for r e l evant ope r a t i ng parameter s a n d oonduc t r<lquir$d**PQ~ fonJiancc**  t esti n g . T

hn**OP~TING** permit applicat iQn is D ENIED**bec~u •o**  t he**Il ino~~** **En~ir ~e** **tal** PX'OtGot i on A c t, Seotion 9, Allcl 35 Il l. l\<!ln
. Code**~01. 60**  might be viola to d. PurG u&n t to Secti o n 201
. 160, an opo r atinq po r mit m ay not ba**i~su ed**  until the Qquipment**h~a ~en**  oonst r uotod or moditi e d in aecordanCQ with o pplicable conditions in t h i D construc t ion**p~rmit .**  The Il li n oi s &PA ouqgests that yo u reappl
. y 1o r the opc.ratinq pormit atto , r the corwtJ:uc t ion i s**comp,l.~ted** .in SJ,ccordance with th e con s truct i o n permit. This informstJ.on muS't; bo .:rubm i ttad in dupl i cat e and should refcrance the a pp l ication and I. D
. n u 'llbcrs assig ' ncd abovG
. If you**h~vo** any quo stioD$ on t . hi8, plsaae call Christopher Romaino at 2l 'I/1S2 • 2113.

ocnatd E
. S utto n, P.E. Manager, Permi t Section DJ.vtsion o! A1
. r. Pollu ti on Co:1trol OF.:S : CRR : jar co: R eg ion 3 , u . ..... t.**~** 

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### V E SOI2 85

# VES012186
. pdf

### APPENDIXG 

### STARTU P , SHUTDOWN, AND : MALFUNCTION PLAN



## VESOI2186

## STARTUP, S HUTDO WN AND MALFUNCTIO N PLAN


## P repared for: Veo l i a ES Technical Solutions, LLC Sauget, illinois

Prepared b y : Franklin Engineering Grou p , Inc. Franklin, Tennessee

October 2008



## VE S 012 1 87

### TABLE OF C O NTENTS
1.0 INTRODUCTION
.... . .. . . . . .. . . . .. ... . . .. . .. . ........ . .. . .... - .. - .. .... _,, , ,_,,_,,, ....••.... . .... . •. . .... . . 1 1.1 REGULA1'0RY REQUIREMENTS
.. .. .. . . ........... . ........ . .. . .................................. . .. 2 

### 1.2 REcORDK.IlEPING AND REPORTING PR OCEDURE S
...... .... .... ........ ............. .. .. .. 

### 2 1.2.1 Records
..................... . ........... . ............................................. ....... ..... 4 1.2.2 Reports
. . .. . ....... . . .. ....... .. ........... . . .. .... .... . ... . ............... . .. .. ....... . ........... 4 

### 2 .0 ENG IN EERING DES CRIPTIO N
..... -- .......... ... - ........ .,_ .... .... .. .... .... .... ............. 6 3.0 S TARTUP AN D SHUTDOWN PRO CE D U

RE S
................ - ... - ............. -- .... 13 3.1 STARTUP
. ...... .... . ................. . ....... .. ..................... ..... . . ... .. . ...... .. . . . .......... .. .... 13 3.2 NORMALSHlTTDOWN
.......... . .. . ........ . ..... . .. . .. . .. . ..... .. ........ .... ............. . .......... 15 

### 4
. 0 MALFUNCTIONS
........ .. ......... .. ........... - .. . .... .. .... .. ....... .. ...... ................... ..... _ .... 1 6 4. 1 1'-f:EASURES TO MINJMJZE T H E FREQUENCY OF MALFUNCTIONS
....... .......... 16 4. 2 MEAS URES 1'0 MlNJMJZB THE SEVERITY OF MA LFUNCTIONS
. .... . .. .. ........... 18 4.3 CORRECTIVE MEAS U RES
............. .. ......... .... ........ . .. . .. . . ......................... ..... .. 19

i 

## V E S012188LI S T OF TABLES TABLE 1-1 OVERVIEW OF R E GULATIONS R EGAR D ING STARTIJP, SH UTDOWN AND !v.IALFUNCT!ON
.......... . ..... . ..........•....•....•.. .. .•... . . .. .•....•. . . ..• . ..... . ...•.... .. . . •......... 3 TABl£ 4 - 1 S U MMARY OF P OTENT I AL MALFUNCTIONS AN D C AUSES
. .. . . . . .... . •.. . ... . .•..•. . 17 TAB L E 4-2 REDUNDANT EQUI PM EN T AND SYS T EMS FOR MINIMIZING TH E FRE QUENCY OR SEVER I TY O F MALFUNCTIONS
....... . . ... ......... .. ........ . . . .. . •...... . ••••..........•.. 20

LIST OF FIGURES FIG U RE 2-1 FIOURE 2-2 F I

GURE2-3 FIXED HEARTH INCINERA T OR, UNI T 2 , BLOCK Fl OW D IAGRAM ..• . . . . ... .. ...... 7 FixED HEART H h'JCJNERATOR, UNIT 3, BLOCK fLOW DIAGRAM
......... . .. . ... . . 8 ROTARY K ! L."' INC IN ERATOR, UNIT 4, BLOCK FLOW DIAGRAM
.................. II

ATTACHMENT I 

### A

TT ACHt.IENT 2 ATTACHMENT3 ATTACHMENT4 

### LIST OF ATTACHMENTS ST ARTUP RECORDKllEPING FORM SHUTDOWN RECORD KEEP IN G FO RM MALFUNCTION R.ECORDICEE PINO FORM P ROG RAM OF C0RREC1 1 VE AC T IO NS FOR M ALFUNCT I ONS



### ii 

### VESOJ2 1 89

### 1.0 I N TRODUCTION 

### Veolia ES T echnical Solutions, L LC (Veolia) owns and operates two fixed heru1h incinerators (Units 2 

### and 3) 

### and a rotary kilo incinerator (Unit 4) 

### at its facility located in Sauget, TIIinois. The 

### incinerators 

### are sul:(ject to the National Emiss ions Standards for 

### Hazardous Air Pollutants (NESHAP) for Hazardous Waste Combustors (HWC), 40 CFR , Part 63, Subpart BEE(§ 63.1200 to 

### § 63
. 1221 ). Ti te N E SHAP specifies emissions standards which retlcct emis sions performance of lvfa.xirnUJ!l Achievable Co ntrol Technologies (MACT), and i s commonly referred to as the 

### HWCMACf. The 

### HWC MACT Standard defines the control of emissions during normal, day

- to-day operations. In 

### order to ad d res s the control of emissions during tran si ent periods, the developmen t of a Startup, Shutdown, and Malfunction Plan (SS!\fl') is required. Startup , shutdown , and malfunction ( SSM) are defined in 

### § 63.2 as follows:

• Startup

- 

### the setting in operation of an affected source or portion of an affected source for any pwpose • Shutdown

- 

### the cessation o f operation of au affected source or portion of an affected source fo r any purpose • Malfunction

- 

### any sudden, infrequent, and not reasonably preventabl e failure of 

### air pollution control and monitoring equipment, process equipment, or a**proc~s** 

### to operate in a normal or usual manner which causes, or has the potential 

### to cause, the emission limitations in an applica b le standard 

### to be exceeded. Failures that are caused in part by poor m aintena nc e or careless operation are not malfunctions During these transient periods of operations, a source must conform with its SSMP
. Therefo re, during periods of startup, shutdown, and malfunctions the operating and maintaining of the incinerator will be consistent with the procedure s and corrective actions that are prescribed in thi s plan
. T his wi ll ensure that e missions are minimized, to the exteut practical. TI1e purpose of thi s startup, shu t down, and m alfunction plan i s to:

• Prescribe procedures for operating the incinerator systems during periods of startup, s h

utdo wn , and malfu ncti on that are consistent wi th safety and good air pollution control practices • Describe measures for the prevention and minimization of e x cess emissions during periods of startup, shutdown, and malfunctio n • Reduce the reporting burden associated with periods of startup, shutdown, and malfunction • Satisfy the requirements of§ 63.1206(c) and§ 63.6(e)(3), as shown in Table 1

- 1



### VES012190Due to 

### the s imilarity of the three incinerato r systems, general references to an incinerator in this document will imply all three inciner ator sys tems . Infonnat ion that is only applicab l e to one or two of the three 

### units**v.~ll** be clearly identified either parenthetically or delineated by the section beading
. As required by 

### §§ 63.6(eXv) and 63.6(eXvi), this plan at\d other documents containing procedures or information referred to in this p lan 

### will b e made available for inspection when requested by the Administrator. 

### If Veo lia is required to submit copies of this p l an or portions of this pl an (or related docu ments) confid ent ial business information entitled to protec t i on 

### from disclosure 

### will be clear ly desi gn ated. The remainder of this section provides an overview of regulatory requirements and a pro 

### gran\ for compliance with the recordkeeping and r eporting require m ents. Section 

### 2.0 references an engineering description of the incinerator, air po ll utio n control system, and continuous monitoring system. Section 

### 3.0 addresses the startup and shutdown of the incinerator system. Section 

### 4.0 addresses potential malfunctions ofthe incinerator system. 

### 1. 1 Regulatory R eq uirem enll> One of the objectives for this document is to establish a progran\ that will ensure comp l iance wiili relevant sections of the loterim MACf Standards. Table 

### 1

- I includes the regulatory requirements and the location of each requirement addressed herein. 

### 1
. 2 Reeordkeeplng and Reporting Procedur es This section addresses the recordkeeping and repo rting requiremen ts related to periods of SSM. The strutup, shutdown, and malfunction reports discussed in this plan ensure that V eolia is satisfying ilie general duty to minimize emissions and document that actions taken during those periods ar e co n sistent with this plan. These re ports and records provide the necessary documentation to shield transient events from 

### the 

### HWC MACf emission standards imposed on steady

- state operations. As long 

### as act ion s taken during 

### a transient event sufficiently maintain the incinerator system within limits, there is no justification in distinguishing iliat event trom steady-state operations. For example, problems may arise iliat meet the definition of a malfunct ion ye t do not impact the ability to maintain ilic i ncinerator system within limits. lo these cases, maintaining ilie incinerator system within 

### limits substantiates that the actions taken sufficiently met the objectives of th is S SMP and min in1ize d emissions to a greater degree ilian requir ed by regulations.


### 2 

## VES012191

### Tabl e 1

- l O verview o f Regulation s Regarding Startu p , S hutdow n a nd Malfunction Regulatory C it ation
§ 63.6(e)(3)(i) § 63.6(e)(3)(i)

§ 63 .1 206(c}(2)(jj)(A) § 63. 1206(c)(2)( i i)(A)

§ 63
. 1206(c)(2)(v)(A)(3)( i) § 63.1206(c)(2)(v){A)(3)(ii) 

### Description

Description of potentia l causes of malfunctions Actions to minimize the frequency and severity of malfunctions

s tartup



### 3 4. 1 , 4.2 Table4-2
3.0

1.2.2 1.2.2 1.2.2 1.2
. 2
.



### VES012192

### Accordingly, the recordkeeping and reporting req u irements pres e nted in 

### this s e c t ion are only applicable to periods of SSM i n which there is a reasonable elq)CCtat i on that an OPL or em ission st andard can no t be met This includes all startups , all s hu td owns , and a ll malfu n ctions that result in an exceedance of a n opera t ing limit or emission standard
. Malfunctions tha t prevent the ability to document o n - going com pliance are a l so subject to recordkeeping and reporting requirements
. This plan, al l revisions to this plan, and all records and rep orts described in thi s section will be r eta i ned in the operating record for at least five 

### years. I. 2.1 Records SSM records will include the following:

• Date and time of each SSM • The d u ration of each S SM • Documen tation to demonstrate that actions taken during periods of SSM are consistent with this SSMP • Description of any actions taken during period s of SSM that are not consisten t with p rocedures in th is SSMP • Results of in ves tigations and e val uations of excessive exceedances occurring during malfunctions Attachments I, 2 , and 3 are blank recordkeeping forms for s tartu ps, shutdowns, a n d ma l fu n ctio n s, r e s pectively
. The information recorded on these forms will be uti lized to document conformance with the SSM:P 

### and to comp l y with the reporting req u i r ements. The s t artu p, shutdown, and malfunctio n reporting requirements are described in the next section. 

### 1.2.2 R eports Rev isions to this SSMP may be made without prior agency a pproval to reflect c ha n ges in eq uipmen t and p roced ur es and to meet the regulatory requir e m ents. Any such revisions made during a semiaooual reporting period 

### will be 

### subm itted with the periodi c SSM r eport. Re visions t o this pl an - which alter the scope of activities during a startup , sh u td own, or malfunction-will n ot take eff ect u ntil a written notice, describing the revi s io n s, i s submitted to the p ermilli ng authority. Changes made to th i s plan that may significantly increase emissions arc subject to approval b y t h e Administrator. A written request for approval of the changes aud the revised SSMP will be submi tt ed t o the


### 4 

## VES012193

### Administrator within 

### 5 days after making s u ch a change to th is plan. Should an SSM event occur that i s no t addressed o r inadequa t ely addressed i n th i s SSMP, Veolia will make th e appropria te r e visions to this plan within 45 days after the eve nt. An 

### investigation and e valuatio n will be perfonned on each se t of I 0 exceedances of a specific emission standard or a specific operating parameter limit that occur duri n g malfunctions within a 60 day period. Within 4 5 days of the 

### lO 'h exceedance , the investigation will determine plausib l e causes for each excessive exceedance. The evaluation will conclude how to minimize the freq uenc y, durati on, and severity of eac h excessiv e e xceedance. The excessiv e emi ssions report required under§ 63
. 10(eX3) 

### will i n c l u de a summary of each investigation and evaluatio n required during the semiannual reporting period
. 

### In a d di tion, the e x cessive e m iss i ons r eport w ill includ e any c h anges to th i s plan that may res ul t fr om required investigations and evaluations of excessive exceedances occurring during ma l functions
. Periodic SSM reports 

### will be s ubmitted to the Administrator semiannually, 

### if a startup, shutd own , o r malfunctio n occurred during tha t s e miann u al reporting period. This report will take the fonn of a l etter t o the Administrator 

### and include the following infonnation :

• A statement tha t a ctions taken during a.ll periods of startup , shutdown, or malfunction were c o n siste nt with the procedures given in this SSMP • TI1e n u m ber, duration, and a brie f description of each malfunction • The name, title , and signature of the owner/operato r (or other responsib le officia l ) certifying the accuracy ofthe report 

### An immedi a te SSM report 

### will be submitted if an action perfo nn ed during a period 

### of SSM is n ot consis t ent with this p l an; and an OPL or emission standard is exceeded
. Within two working days after such an action , the Admi ni strator will b e advised via telephone or fa x . W ith in 7 wo r king days aft er s u ch an action, a l e tter t o th e Administrato r will be del iv ered or postmarked. The letter will exp l a in the even t, reasons for not fo ll owing th is plan, and descri p tions of the excess emissions and/or operat in g pa ram e te r monitoring exceedances believed to 

### h ave occurred
. The l etter will also include the n ame, title, and signature of the owner/operator (or o th er responsibl e official) certifying the ac cu racy of the report.



### 5 

## V E S012 1 94

### 2.0 ENG I NEE RI NG DESCRIPTIO N 

### Brief descriptions of the fixed hearth incin erators and the rotary kiln incinerator are present ed in 

### this section
. A 

### detail ed engineeri n g description of the Unit 

### 2 and 3 

### inc inera t ors is provided b y Technical Description

- Fixed Hearth, Inciner ators Unir.s 

### NOS. 2 & 

### 3. A de tailed engineering description of t h e Unit 4 incinerators is provided by Te c hnical Description, 1)·ansportable Rotary Kiln h1cinerator Unit No. 4. 

### Drawing numbers PFD-2000, PFD-3000 , P FD-4000 are the process flow diagrams for these incinerators
. These docu men ts and drawings are incorpo rated here by r eference. 2
. 1 Fixe d 

### Hearth Incin e rator s 

### E ach of t h e fixed hearth inci n erators includes the following comp one n ts:

• Feed equipment • PriO'lazy and secondazy combustion chambers • Lime injection system • Spr a y dry e r absorber (S D A) • Fabric filter bagh ouse • Solid s and ash removal syste m s • I nd u ced draft (10) f a

n and stack • Instrume n tation, controls, and d ata acquisition systems Figure 2

- 1 presents a block flow diagram of the Unit 2 incinerator system. The block flow diagram for Unit 3 is 

### presented i n Figu re 2-2. A variety o f soli d, liquid, a nd gaseo us wastes are thennally treated in the fixed hearth incine
. rators. Solid was te is fed to the primary (l ower) combustio n chamber vi a a feed conveyor system and pnemnatic ram . Liq ui d waste from tanks and tanker trucks 

### are fed to 

### the primary comb ustion chamber thr ough two a tom i ze d li qu i d i njectors. Both Units 2 and 3 a re equipped with a specialty waste feed sys tem s. The 

### Unit 2 primary waste from liquid containers and gas cylinders are fed to 

### the Unit 2 primazy combustion chamber t hr

ough a specialty feed port Waste from li quid containers is fed from a hooded feed sys t em to the Uni t 3 primary combustion chambe r t hrough a specialty feed in

jector. Off gases from the hooded feed emissio n control system ate fed directly to

6 

## VES012195

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### the Unit 3 secondary combustio n chamber. Off gases from a waste handling glove box 

### are also fed directly to the Uni t 

### 3 s eco ndary combustion chamber. The primary co m bustion chamber m ai n bu rner and the secondary co m bu;iion chamber main b u rn er are used to maintain temperatures on natural gas. Combustion 

### gases exit 

### the primary combustion chamber and enter into t h e seccndary c o mb ustion chamber, which serves as 

### an afterburner. Combustion gases 

### exit the secondary combustion chamber and enter the SDA. Tite secondary combustion chamber is equipped with an emergency stack
. Lime slurry and wa t er are fed to the SDA atomizer. 

### The atomizer bas 

### a rapidly spinning wheel that atomizes the lime slurry a nd water into a cloud of fine droplets. Combust ion gases are directed upward throug h a disperser in the 

### SDA and into the 

### cloud of fine d

roplet created by the atomizer
. This p r ovides acid gas remova l and cooling of dte combustion gas. Dried spen t c he micals and ash settle to the bottom of the SDA and are discharged to t he ash removal system . Combustio n gas exits the SDA and is di stributed to 

### dte fabric filter mod u l es. Unit 2 

### has four fabric filter modul es and U ni t 3 

### bas 

### three fabric filter modu l es. Combustion gas passes through Teflon-coated fiberglass cloth bags. Particles in the combustion gases are deposited on the outside of each bag in dte filter module
. During the bag cleaning cyc l e, a burst of air in the direction opposite to the gas flow dislodges particu l ate matter 

### from the bag. Tite induced 

### draft fan is located downstream of the f•bric filter bagbouse. The induced 

### draft fan moves th e combustio n gas through the system and exhausts the gas through the main stack. 

### H

ot, wet gas is extracted downstream of the bagbouse through a continuous emiss i ons monitoring system. This system features a multi-component infrared gas analyzer that detec ts hydrogen chloride, carbon monoxide, and 

### water vapor concentrations
. An 

### integrated zirco nium oxide-based analyzer detects oxygen concentrations. 2.2 Rotary Kiln 

### In cinerator The rotary kiln incinerator includes the following components :
• Was te feed system


### 9 

## VES0121 98

### • Primary and secondary combustion chambers •**T~peringchamb~** 

### • Lime inject i on system • Spray dryer absorber • Carbon injection system • Fabric filter baghouse • So l ids and ash removal systems • Induced draft (JD) 

### fan and stack • Instrumentation, controls, and data acquisition systems Figure 2 -3 presents a block flow diagram of the Unit 4 incinerator system. A variety o f so li d and li quid wastes are thermally treated in th e rotary 

### kiln incinerator. Solid wastes are fed to a ram feeder via a clamshell, a drum feed conveyor and an auxiliary feed conveyor. A hydrau l ic rant pushes the soli d waste into th e kiln. Liquid was t e from tanks and tanker trucks is fed to the primary and secondary combustion chambers throu gh atomized liquid injectors. The primary combustion chamber main burner and the secondary combustion chamber main burner are used to maintai n temperatures on natural gas. Combustion gases exit the primary co m bustion chamber and enter in to the s econdary combustion chamber, which serves as an afterburner
. A surge vent is located at the front of the kiln and the seco n dary combustion chamber is equipped with a !henna! relief vco t. Combustion gases exit the secondary combustion chamber and enter the tempering chamber. Process wate r is fed to tempering chambe r through rur atomized spray nozzles. Combustio n gas i s cooled as it passes through th e spray of water. The water is completely vaporized , cooling the combustion gas. The combus tion gas exits the tempering c ham ber and i s distributed between two identical SDAs. Lime s lurry is fed to each SDA through ai r atomized spray nozzles. Combustion gases are directed downward through a duct in the SDA and then dispersed symmetrical l y into the clo ud o f atomized lime
. Titis provides acid gas remo val and cooling of the combustion gas. Dried spent che mi cals and as h settle to the bo tto m of the SDA and are discharged to the ash remova l system.

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