* TM 5-3895-368-14&P

TECHNICAL MANUAL

OPERATOR, UNIT, DIRECT SUPPORT

AND GENERAL SUPPORT MAINTENANCE MANUAL

(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

MELTER, ASPHALT, SKID MOUNTED

HOT OIL CIRCULATING, 750 GPH

CHAUSSE MODEL STMD-3000A

(NSN 3895-01-332-3024)

END ITEM CODE (EIC): E4Y

Contract No. DAAE07-90-C-1294

Approved for public release; distribution is unlimited

* This manual supersedes TM 5-3895-368-14&P, dtd November 1992

HEADQUARTERS, DEPARTMENT OF THE ARMY

15 FEBRUARY 1996
TM 5-3895-368-14&P

WARNINGS

• DO NOT OPERATE ASPHALT MELTER WITHOUT PROTECTIVE, INSULATED

CLOTHING, PARTICULARLY GLOVES. HIGH OPERATING TEMPERATURE

OF HEAT TRANSFER OIL PIPING AND ASPHALT MELTER MAY CAUSE

SEVERE BURNS BY GRABBING OR LEANING ON EQUIPMENT.

• DO NOT OPERATE UNIT IN THE RAIN. OPERATION OF THE ASPHALT

MELTER DURING RAIN MAY CAUSE THE ASPHALT TO BOIL AND CATCH

FIRE. AFTER A RAIN OR DURING HUMID CONDITIONS, OPEN THE TUNNEL

DOORS AND DRY UNIT BEFORE OPERATING. KEEP THE HEAT TRANSFER

PIPING SYSTEM FULL TO MINIMIZE CONDENSATION.

• DURING OPERATION, ASSOCIATED EQUIPMENT TO THE MELTER,

(GENERATOR, HOT OIL HEATER) PRODUCE NOISE LEVELS THAT EXCEED

85 DECIBELS (dB). SEVERE HEARING IMPAIRMENT CAN RESULT IF

HEARING PROTECTION DEVICES ARE NOT WORN.

• CHECK WITH LOCAL SAFETY OFFICE FOR CONFINED SPACE ENTRY

REQUIREMENTS. ENTRY INTO A CONFINED SPACE IS PROHIBITED UNTIL

A DETERMINATION IS MADE THAT THE SPACE IS NOT A HAZARDOUS

ATMOSPHERE. ENTRY OF PERSONNEL BELOW DIRECT SUPPORT FOR

MAINTENANCE PURPOSES IS PROHIBITED. FAILURE TO COMPLY CAN

CAUSE INJURY TO PERSONNEL DUE TO OXYGEN DEFICIENCY, CHEMICAL

CONTAMINANTS AND EXTREME TEMPERATURE IN BOTH THE TANK AND

TUNNEL OF THE MELTER.

• ALLOW UNIT TO COOL TO AMBIENT TEMPERATURE BEFORE STARTING

CLEANING OPERATIONS OR DISMANTLING OF UNIT. UNIT OPERATES AT

2350F, SEVERE BURNS MAY RESULT IF CONTACT IS MADE WITH UNIT.

• TUNNEL MUST BE REMOVED A MINIMUM OF 24 HOURS PRIOR TO ENTRY

OF STORAGE TANK. CHEMICAL CONTAMINANTS MAY BE PRESENT, AND

MAY CAUSE SICKNESS OR IRRITATION.

• PERSONNEL REQUIRED TO PERFORM MAINTENANCE WORK WITHIN THE

TUNNEL OR TANK MUST BE DONE BY, OR IN THE PRESENCE OF, AT

LEAST TWO PERSONS TRAINED IN CONFINED SPACE ENTRY.

• THE ATMOSPHERE WITHIN THE TANK AND TUNNEL MUST BE CHECKED

PRIOR TO ENTRY. OXYGEN LEVEL MUST BE SAFE BEFORE ANY

ACCURATE EXPLOSIVE MEASUREMENTS CAN BE TAKEN. THE

ATMOSPHERE WITHIN THE TANK AND TUNNEL MUST BE TESTED WITH A

CALIBRATED DIRECT READING INSTRUMENT FOR THE FOLLOWING

CONDITIONS IN THE ORDER GIVEN: A. OXYGEN CONTENT, B.

FLAMMABLE GASES AND VAPORS, C. POTENTIAL TOXIC AIR

CONTAMINANTS.

A
TM 5-3895-368-14&P

WARNINGS

• OPERATOR PERSONNEL ARE REQUIRED TO WEAR PERSONAL PROTECTIVE

EQUIPMENT WHILE WORKING WITH HOT ASPHALT. A FULL FACE SHIELD,

LEATHER OR RUBBER SAFETY SHOES, HEAVY INSULATED GLOVES, AND

CLOTHING COVERING ALL EXPOSED SKIN ON ARMS AND LEGS.

• DRY-CLEANING SOLVENT (P-D-680) CONTAINS PETROLEUM DISTILLATES AND IS

TOXIC AND FLAMMABLE. WEAR PROTECTIVE GOGGLES AND BUTYL RUBBER

GLOVES; USE ONLY IN A WELL-VENTILATED AREA; AVOID CONTACT WITH SKIN,

EYES, AND CLOTHES AND DO NOT BREATHE VAPORS. KEEP AWAY FROM HEAT

OR FLAME. NEVER SMOKE WHEN USING SOLVENT, THE FLASH POINT FOR

TYPE I DRY-CLEANING SOLVENT IS 100°F (38°C), FOR TYPE II IS 138"F (50°C),

AND FOR TYPE III IS 200"F (94°C). FAILURE TO DO SO MAY RESULT IN INJURY

OR DEATH TO PERSONNEL. CONSULT THE PRODUCT MATERIAL SAFETY DATA

SHEET OR THE PRODUCT MANUFACTURER FOR ADDITIONAL PRODUCT

INFORMATION. KEEP THIS INFORMATION IN MIND WHEN A WARNING FOR USE

OF P-D-680 IS SEEN IN THIS MANUAL.

• IF PERSONNEL BECOME DIZZY WHILE USING CLEANING SOLVENT,

IMMEDIATELY GET FRESH AIR AND MEDICAL HELP. IF SOLVENT CONTACTS

EYES, FLUSH EYES WITH WATER AND GET IMMEDIATE MEDICAL ATTENTION.

• WHEN OPENING THE DOORS, ALWAYS CHECK THAT THE RATCHET LOCK IS SET

AND HOLDING BEFORE RELEASING THE WINCH HANDLE. INJURY TO

PERSONNEL MAY RESULT IF DOOR SHOULD DROP UNEXPECTEDLY.

• EYE PROTECTION MUST BE WORN WHEN GRINDING OR CUTTING CHAIN.

FLYING PARTICLES CAN BE PRODUCED, WHICH CAN CAUSE INJURY TO

PERSONNEL.

• CAPACITOR MAY BE CHARGED. TO AVOID ELECTRICAL SHOCK, ENSURE THAT

CAPACITOR HAS BEEN DISCHARGED BEFORE DISCONNECTING WIRE LEADS.

• ENSURE THAT THE ARMY "PREVENTIVE MEDICINE SERVICE" REVIEWS THE

"MATERIAL SAFETY DATA SHEETS" FOR ALL FOREIGN MANUFACTURED

ASPHALT PRODUCTS NOT IN THE ARMY SUPPLY SYSTEM BEFORE USING IN

THE ASPHALT MELTER. TO IDENTIFY, EVALUATE, AND RECOMMEND METHODS

TO CONTROL EXPOSURES TO ASPHALT COMPOUNDS NOT CONTAINED IN

ARMY SUPPLIES ASPHALT.

B
TM 5-3895-368-14&P

TECHNICAL MANUAL HEADQUARTERS

DEPARTMENT OF THE ARMY

No. 5-3895-368-14&P* Washington, DC, 15 February 1996

TECHNICAL MANUAL

OPERATOR, UNIT, DIRECT SUPPORT AND

GENERAL SUPPORT MAINTENANCE MANUAL

(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

MELTER, ASPHALT, SKID MOUNTED

HOT OIL CIRCULATING, 750 GPH

CHAUSSE MODEL STMD-3000A

(NSN 3895-01-332-3024)

END ITEM CODE (EIC): E4Y

Contract DAAE07-90-C-1294

Current as of 19 December 1995

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes, or if you know of a way to

improve the procedures, please let us know. Mail your letter, DA Form 2028

(Recommended changes to Publications and Blank Forms), or DA Form 2028-2, located

in the back of this manual direct to Commander, US Army Tank-automotive and

Armament Command, ATTN: AMSTA-IM-MMAA, Warren MI 48937-5000. A reply will be

sent to you.

Portions of this technical manual are an authentication of the manufacturers commercial

literature and does not conform with the format and content specified in AR 25-30, Military

Publications. This technical manual does, however contain available information that is

essential to the operation and maintenance of the equipment.

Approved for public release; distribution Is unlimited

* This manual supersedes TM 5-3895-368-14&P, dtd November 1992

i
TM 5-3895-368-14&P

TABLE OF CONTENTS

Page

Section I. INTRODUCTION

Para. 1-1. Description...................................................................................................... 1-1

1-2. Tabulated Data............................................................................................... 1-1

1-3. Safety Precautions.......................................................................................... 1-1

Section II. INSTALLATION

Para. 2-1. General........................................................................................................... 2-1

2-2. Site Preparation.............................................................................................. 2-1

2-3. Unpacking....................................................................................................... 2-1

2-4. Installation....................................................................................................... 2-4

Section III. OPERATING INSTRUCTIONS

Para. 3-1. Controls and Instruments ............................................................................... 3-1

3-2. Initial Start-Up................................................................................................. 3-2

3-3. Operating Instructions .................................................................................... 3-3

3-4. Shutdown Instructions .................................................................................... 3-3

Section IV. MAINTENANCE INSTRUCTIONS

Para. 4-1. Cleaning Instructions...................................................................................... 4-1

4-2. Lubrication Instructions................................................................................... 4-1

4-3. Maintenance Instructions................................................................................ 4-1

4-4. Winch Repair Instructions .............................................................................. 4-3

4-5. Electric Hoist Repair Instructions.................................................................... 4-5

Section V. PREPARATION FOR SHIPMENT OR STORAGE

Para. 5-1. Preparation for Shipment................................................................................ 5-1

5-2. Transporting ................................................................................................... 5-2

5-3. Storage ........................................................................................................... 5-3

Appendix A. UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE

REPAIR PARTS AND SPECIAL TOOLS LIST....................................................... A-1

Figure 1. Accessory Items, Asphalt Hose...................................................................... 1-1

2. Plate/Decal Installation................................................................................... 2-1

3. Thermometer .................................................................................................. 3-1

4. Dedrumming Tunnel and Guards ................................................................... 4-1

5. Loading Platform ............................................................................................ 5-1

6. Upper Structure, Loading Platform................................................................. 6-1

7. Guard Rails..................................................................................................... 7-1

8. Discharge Chute............................................................................................. 8-1

9. Valves and Hot Oil Piping............................................................................... 9-1

10. Connecting Hot Oil Piping............................................................................... 10-1

11. Storage Tank and Pipe Coils.......................................................................... 11-1

12. Electric Hoist Installation ................................................................................ 12-1

13. Electric Hoist, Motor End................................................................................ 13-1

14. Electric Hoist, Gears and Hooks .................................................................... 14-1

15. Electric Hoist, Brake End................................................................................ 15-1

16. Electric Hoist, Controller ................................................................................. 16-1

17. Trolley Assembly, Hoist.................................................................................. 17-1

18. Winch Assembly ............................................................................................. 18-1

Appendix B. SUPPLEMENTAL OPERATION, MAINTENANCE AND REPAIR PARTS

INSTRUCTIONS ...................................................................................................... B-1

Appendix C. WARRANTY PROGRAM ........................................................................................... C-1

Appendix D. MAINTENANCE ALLOCATION CHART.................................................................... D-1

Appendix E. PREVENTIVE MAINTENANCE CHECKS & SERVICES .......................................... E-1

Appendix F. COMPONENTS OF END ITEM (COEI) and BASIC ISSUE ITEMS LIST (BIIL)........ F-1

Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS................................................. G-1

ii
TM 5-3895-368-14&P

Section I. - INTRODUCTION

1-1. Description.

a. This manual provides instructions for operation

and service and lists repair parts for the Chausse Model

STMD-3000A, asphalt de-drumming melter,

manufactured by Chausse Manufacturing Co., Inc. The

unit consists of a de-drumming tunnel and a 3000 gallon

capacity, heated storage tank. The tunnel is constructed

to handle a maximum of six, 55 gallon drums at one

time, with a melting rate of 750 gallons per hour of 85-

100 penetration asphalt cement. The melted cement

can be maintained in the storage tank at pouring

temperature (235°F.), and transferred to bulk storage

tanks or distributors by means of a separately supplied

asphalt pump. Figure 1-1, identifies major components

and features of the melter in its basic operating

configuration.

b. The tunnel and storage tank are equipped with

heat dissipating coiled piping, interconnected with

removable external piping and valves to permit control of

heat transfer medium. A separately supplied heat supply

must provide 1, 000, 000 BTU per hour to the melter.

Circulating hot oil is recommended as the most efficient

heat transfer medium. When oil is not available, hot

water or steam can be substituted, but only when proper

safety devices are installed in the heat transfer piping

system.

c. Attached to the front of the asphalt melter is a

loading platform with an electric hoist to assist the

operator in loading asphalt drums in the tunnel. A ladder

provides access to the load platform. A discharge chute

is attached to the rear to receive empty drums. A gate

on the bottom of the discharge chute holds the empty

drums from one charge of the tunnel, allowing controlled

removal of empty drums.

d. Right and left sides of the melter are

determined by standing at the rear of the melter, looking

forward.

1-2. Tabulated Data.

Model...................................... STMD-3000A

De-drumming Rate ................. 750 GPH

Tunnel Capacity...................... 6 - 55 Gal. Drums

Storage Tank Capacity ........... 3000 Gal.

Hoist Capacity......................... 1000 pounds

Heat Requirement .................. 1,000,000 BTU/Hr.

Heat Transfer Piping............... 2 inch

Asphalt Piping......................... 3 inch

Shipping Dimensions:

Height ...............................102 inches

Width ................................79 inches

Length...............................209 inches

Weight (Clean) .................12, 100 pounds

Operating Dimensions:

Height (Top of tunnel)......145.75 inches

(Top of hoist) ....................155 inches

(Drum loading platform)....75 inches

Width ................................91 inches

Length...............................370 inches

Weight (Clean) .................12, 100 pounds

1-3. Safety Precautions.

a. When lifting unit in shipping configuration, do

not use lifting eyes of tunnel. Attach lifting sling to eyes

in ends of skid rails and guide sling cables over the

stand-off guard at front and rear of unit.

b. Operator must wear Personal Protective

Equipment while working with hot asphalt. Full face

shield, leather or rubber safety shoes, heavy insulated

gloves, and protective clothing such as coveralls

covering all exposed skin on arms and legs.

c. Do not operate unit in the rain. Operation of

melter during rain may cause the asphalt to boil and

catch fire. After a rain or during humid conditions, open

the tunnel doors and dry the unit before operating. Keep

the heat transfer piping system full to minimize

condensation.

d. Keep an accurate record of the amount of

asphalt that is de-drummed. Do not overfill the storage

tank, maximum capacity is 3000 gallons.

e. Allow unit to cool to ambient temperature

before starting cleaning operations or dismantling of unit.

f. Use only approved type solvents. Do not use

gasoline or diesel fuel to clean equipment parts, clothing,

floors, etc., or for any cleaning purposes.

g. During operation, associated equipment to the

melter, (generator, hot oil heater) produce noise levels

that exceed 85 dB. Wear approved hearing protection

devices.

h. When using hoist: do not lift more than rated

load; do not pull load at an angle, be sure hoist and load

are in a straight line; do not operate a damaged or

malfunctioning hoist; do not operate hoist with twisted,

kinked or damaged chain.

i. Do not lift personnel with hoist, or lift load over

personnel.

1-1
TM 5-3895-368-14&P

Figure 1-1. Asphalt Melter, Model STMD-3000A, right front, three-quarter view.

j. Insure that equipment is operated in a well

ventilated area. Associated equipment to the melter,

(generator, hot oil heater) produce exhaust emissions

that can cause brain damage or death from heavy

exposure.

k. Entry into a confined space is prohibited until a

determination is made that the space is not a hazardous

atmosphere. Entry of personnel below Direct Support for

maintenance purposes is prohibited. Failure to comply

can cause injury to personnel due to oxygen deficiency,

chemical contaminants and extreme temperature in both

the tank and tunnel of the melter.

I. All maintenance on the tank and tunnel should

be performed outside whenever possible.

1-2
TM 5-3895-368-14&P

Section II. - INSTALLATION

2-1. General.

The asphalt melter unit may be installed as a

single unit where job requirements call for 750 gallons or

less, of asphalt cement per hour. Where job

requirements in excess of 750 gallons per hour exist, two

units may be interconnected in parallel, with piping

provided with each unit.

2-2. Site Preparation.

a. The asphalt melter must be installed on a solid,

level and well drained base or concrete pad. The

minimum area required for installation of the asphalt

melter is 10 x 32 feet.

b. Site planning must also provide for positioning

of the asphalt melter(s), the heat plant and the asphalt

pumping unit so that sufficient additional space is

available at the front and rear of the melter(s) for loading

and unloading of drums.

c. When installing two or more units in parallel, the

site must provide for spacing of the asphalt melters, four

feet apart (measured between outside walls of storage

tanks) to align and install interconnect piping.

2-3. Unpacking.

a. The asphalt melter is shipped as a selfcontained unit, requiring unpacking and set-up before

operation can begin.

b. A suitable lifting device, of sufficient capacity,

(approximately 12, 100 lbs.) must be available for

unloading, unpacking and set-up of the asphalt melter.

Remove all tiedown cables or strapping and all blocking

used to secure the unit to the carrier.

CAUTION

DO NOT attach lifting sling to lift eyes

on top of tunnel or to the stand-off

guards at front and rear of unit.

Attach lifting sling to eyes in the front

and rear of the skid rails, guiding the

sling cables over the stand-off

guards at each end of unit.

c. Attach a suitable lifting sling to the eyes of skid

rails, with cables guided over the top of the stand-off

guards at front and rear of the unit. Lift the unit from the

carrier bed and position unit on worksite.

NOTE

The asphalt melter may be moved

short distances on its skid rails by

attaching towing chains to the eyes

in the front or rear skid rails.

d. Remove strapping securing the discharge chute

and load platform to the top of the asphalt melter tunnel.

Attach a four-point sling to the discharge chute and lift

the chute clear of the tunnel with a suitable lifting device

and set the chute on the ground clear of the melter

installation area.

e. Attach a four-point sling to the load platform

and lift the platform from the top of the tunnel and set the

platform on the ground clear of the melter installation

area.

f. Remove the four holddown bars, securing the

tunnel support beams to the storage tank (Figure 2-1).

Lift out the two tunnel support beams.

g. Attach a four-point sling to the lifting eyes on

top of the tunnel and lift (approximately 5000 lbs.) the

tunnel out of the storage tank with a suitable lifting

device. Place the tunnel on wood blocks, positioned to

support the tunnel support rails.

h. Check inside of storage tank and remove any

parts or foreign material that may have fallen in.

i. Re-install the tunnel support beams in the

storage tank, securing with the holddown bars.

j. Open the tunnel doors and secure with blocking.

Remove storage crate, ladder, load ramp, trolley, and

electric hoist. Remove items listed in Table 2-1 from

crate; retain crate for future storage and transportation.

NOTE

If any items, listed in Table 2-1 or

paragraph j, are not found inside the

tunnel, check the toolbox. Report

missing items to Unit Maintenance.

k. Open the toolbox and remove the items listed in

Table 2-2 Report missing or damaged parts to Unit

Maintenance.

2-1
TM 5-3895-368-14&P

Table 2-1. Loose Items Shipped Crated Inside Tunnel.

FIG/INDEX

PART NO. DESCRIPTION QTY NO.

3000-9 Flex-hose, asphalt....................................................................................... 1 2-5-3

3000-10 Reducer, tee................................................................................................ 2 2-5-7

3000-11 Connector pipe............................................................................................ 1 2-6-12

3000-12 Shield front rain ........................................................................................... 1 2-3-3

3000-13 Shield, LH forward side rain ........................................................................ 1 2-3-4

3000-14 Shield, RH forward side rain........................................................................ 1 2-3-5

3000-15 Shield, LH rear side rain.............................................................................. 1 2-3-11

3000-16 Shield, RH rear side rain ............................................................................. 1 2-3-12

3000-17 Shield, rear rain........................................................................................... 1 2-3-13

3000-113 Support, Up-right......................................................................................... 4 2-8-6

3000-114 Cross beam, front........................................................................................ 1 2-8-4

3000-115 Cross beam, rear ........................................................................................ 1 2-8-1

3000-116 Rail, trolley................................................................................................... 1 2-8-5

3000-118 Railing corner, rear...................................................................................... 2 2-9-3

3000-119 Railing, right side......................................................................................... 1 2-9-11

3000-120 Railing, left side........................................................................................... 1 2-9-7

3000-121 Railing, ladder ............................................................................................. 1 2-9-13

3000-122 Railing, front corner..................................................................................... 1 2-9-8

3000-123 Support, railing front.................................................................................... 1 2-9-9

3000-124 Support, railing right .................................................................................... 1 2-9-10

3000-125 Support, railing left ...................................................................................... 1 2-9-12

3000-127 Brace, ladder............................................................................................... 1 2-7-10

3000-129 Bracket, load ramp ...................................................................................... 2 2-7-2

3000-131 Brace, platform............................................................................................ 2 2-7-12

3000-132 Leg, platform ............................................................................................... 2 2-7-6

3000-133 Leg extension, platform............................................................................... 2 2-7-11

3000-142 Barrel Ram .................................................................................................. 1 F-2, G

3000-143 Barrel extractor............................................................................................ 1 F-1, G

MODEL 41 Sling, drum .................................................................................................. 1 2-12-3

Table 2-2. Loose Items Shipped In Toolbox.

FIG/INDEX

PART NO. DESCRIPTION QTY NO.

3000-4 Offset, inlet tee ............................................................................................ 1 2-4-6

3000-5 Inlet elbow, tunnel........................................................................................ 1 2-4-2

3000-6 Gasket, 2 inch pipe ring............................................................................... 12 2-4-4

2-5-8

488-1/2-2 Valve assembly, gate, 2 inch....................................................................... 3 2-4-7

3000-7 Offset, outlet, tee......................................................................................... 1 2-4-22

3000-8 Outlet elbow, tunnel..................................................................................... 1 2-4-19

T304SS-2 Union, pipe, stainless steel.......................................................................... 2 2-4-1

245SS Hose end, disconnect, 3 inch ...................................................................... 2 2-5-1

MS90725-164 Screw, hex head cap, 5/8 NC x 2 inch long ................................................ 24 2-4-3

MS90728-166 Screw, hex head cap, 5/8 NC x 2-1/2 inch long, grade 8............................ 20 2-4-20

.................................................................................................................... 2-5-10

MS90728-60 Screw, hex head cap, 3/8 NC x 1 inch long, grade 8 .................................. 10 2-7-3

2-9-14

2-2
TM 5-3895-368-14&P

Table 2-2. Loose Items Shipped in Toolbox - Continued.

FIG/INDEX

PART NO. DESCRIPTION QTY NO.

MS90728-64 Screw, hex head cap, 3/8 NC x 1-1/2 inch long, grade 8............................ 35 2-7-9

2-8-7

2-9-6

2-11

MS90728-70 Screw, hex head cap, 3/8 NC x 3 inch long, grade 8 .................................. 7 2-7-8

MS9072-162 Screw, hex head cap, 5/8 NC x 1-1/2 inch long, grade 8............................ 4 2-8-10

MS51967-8 Nut, plain hex, 3/8 NC ................................................................................. 52 2-7-4

2-8-2

2-9-5

2-11

MS51967-14 Nut, plain hex, 1/2 NC ................................................................................. 2 2-9-2

MS51967-20 Nut, plain hex, 5/8 NC ................................................................................. 52 2-4-5

2-4-21

2-5-11

2-8-8

MS35338-46 Washer, lock, 3/8 split ................................................................................. 52 2-7-5

2-8-3

2-9-4

2-11

MS35338-48 Washer, lock, 1/2 split ................................................................................. 2 2-9-1

MS35338-50 Washer, lock, 5/8 split ................................................................................. 4 2-8-9

MS27183-14 Washer, flat, 3/8 inch .................................................................................. 6 2-11

3465T27 Clip, wire rope.............................................................................................. 2 2-11

3000-144 Rope, wire ................................................................................................... 2 2-11

DLB 800 Winch, hand ................................................................................................ 2 2-11

Commercial Plug, pipe, 2-1/2 NPT, square head............................................................ 2 2-5-6

Commercial Coupling, pipe, 3 NPT ................................................................................. 1 2-5-2

Commercial Tee, pipe, 3 NPT ......................................................................................... 1 2-5-4

Commercial Plug, pipe, 3 NPT, square head .................................................................. 1 2-5-5

Commercial Nipple, pipe, 3 NPT short ............................................................................ 1 2-6-5

2-3
TM 5-3895-368-14&P

Figure 2-1. Asphalt Melter in Shipping Configuration.

2-4. Installation.

a. With a suitable hoist and a four-point sling

attached to lifting eyes of tunnel, lift the tunnel into

position over the storage tank. Align the tunnel so that

the support rails (channels) on bottom of tunnel are

directly over the tunnel support beams and lower the

tunnel onto the beams. Center the tunnel between the

sides of the storage tank.

NOTE

The front of the tunnel can be

determined by looking at the cable

pulleys welded to the support bar

near top of door. The end of tunnel

with pulley on the left as you look at

it is the front.

b. Install the six-piece rain shield around base of

tunnel as shown in figure 2-2. The rear rain shield must

be installed first, then the side rain shields, working from

the rear forward, with the front rain shield (3, Figure 2-3)

installed last.

c. Install thermometer (Figure 3-1) by threading

into opening in front wall of storage tank.

d. Install heat transfer piping and asphalt jacketed

valve as shown in figure 2-4. Insure that gaskets at each

flanged coupling are not damaged or folded in such a

way that would hinder sealing the joints.

2-4
TM 5-3895-368-14&P

Figure 2-2. Installing Rain Shields.

NOTE

Install flange joint hexagon head

capscrews and nuts finger tight, until

all connections have been made then

tighten all hardware securely.

e. For operation as a single unit installation, install

connecting heat transfer piping and asphalt discharge

hose as shown in figure 2-5.

f. For installations of multiple units make

interconnections of heat transfer piping and asphalt

hoses as shown in figure 2-6.

g. Inspect all connections to insure that they are

tight and that the storage tank drain cap, in rear of

storage tank, is installed.

h. Install load ramp (1, Figure 2-7), platform (13)

and ladder (7) as shown in figure 2-7. Adjust leg

extensions (11) so pads rest on ground or blocking while

keeping platform (13) as level as possible. Initially

tighten all fasteners finger tight, when all adjustments

and components are in place tighten fasteners securely.

i. Install the load platform upper-structure (Figure

2-8) as follows:

(1) Secure the up-right supports (6) to the

load platform (13, Figure 2-7) noting that original

supports were shipped with only one of the four drilled

through the side flange. That support must be installed

at the right-front position on the load platform.

(2) Carefully position the rear cross-beam

(1, Figure 2-8) and front cross-beam (4) over up-rights

(6) as shown with the mounting holes for the trolley rail

(5) offset to the right side of the melter. Secure crossbeams with 5/8 inch capscrews (10), lockwashers (9),

and nuts (8).

2-5
TM 5-3895-368-14&P

(3) Install trolley rail (5), securing with eight

capscrews (7), lockwashers (3) and nuts (2). Be certain

to install all eight capscrews with heads on the bottom

side to clear the travel of the trolley on the trolley rail.

j. Install guard rails as shown on figure 2-9. The

1/2 inch nuts (2) and lockwashers (1) secure the rear rail

corners (3) to studs welded to tunnel at each side of the

front door frame. Tighten all hardware securely.

k. Install the rear discharge chute (Figure 2-10) by

hooking angle on end of chute over the support angle

welded to tunnel, just below the rear door frame. Lower

the support legs and adjust the leg extensions as

necessary to rest on ground.

l. Install the front and rear hand winches as

follows:

(1) Install the front winch (Figure 2-11) to

channel on right side of storage tank.

Secure with three capscrews, lockwashers

and nuts.

(2) Feed end of wire rope onto winch and

secure with clamp as shown in figure 2-11.

(3) Feed free end of wire rope through pulley

#1, pulley #2, and pulley #3.

(4) Loosen wire rope clip sufficiently to allow

two strands of wire rope to be inserted.

Feed free end of wire rope through clip

around the door lift ring and loop back to

pass through the clip a second time.

Tighten the clip securely onto the wire

rope.

(5) Take up slack in wire rope by turning

winch handle in a clockwise direction.

Note that wire rope seats in groove of

pulleys #1, #2, and #3.

(6) Install the rear hand winch in a similar

manner, noting that the winch mounts

upside down compared to the front winch,

and that pulley #1 is not used.

m. Assemble the trolley (1, Figure 2-12) onto the

trolley rail as follows:

(1) Remove one of the adjusting collars

(Figure 2-13) by removing the cotter pin

and clevis pin and sliding the adjusting

collar off end of load bar.

(2) Slide side #1 off the load bar, and position

the load bar and assembled side #2 onto

the flange of trolley beam. While holding

that position install side #1 frame

assembly onto the load bar (with "this side

up" label on top).

(3) Secure by installing the adjusting collar

onto load bar and inserting clevis pin in the

lower load bar pin hole. Adjust the collar

as necessary to provide the clearance

between load wheels and flange of trolley

beam as shown in figure 2-13. Secure

clevis pin after final adjustment with cotter

pin.

NOTE

New trolley and trolley beam parts

should normally be adjusted correctly

when one collar is set to align with

hole ’A " and the other collar aligned

with hole "B". These hole

identification letters are on the top

flange of the collar directly above

their hole.

n. Ensure that hoist chain is not twisted and attach

hoist (2, Figure 2-12) to trolley by hooking with top hook

on hoist. Attach drum sling (3) to bottom hook.

o. Plug power cord from hoist into an approved

110/120 volt power source.

p. Connect the heat transfer piping to the heat

source at the 2-1/2 inch reducer coupling on the ends of

connector pipes (7, Figure 2-5). Insure that the flow of

heat transfer oil is as indicated on figure 3-1.

q. Connect the asphalt discharge hose to supplied

pumping unit for transfer of melted asphalt to working

distributor or bulk storage tank.

2-6
TM 5-3895-368-14&P

1. Tunnel

2. Pipe Cape (2)

3. Rainshield, Front

4. Rainshield, RH Front

5. Rainshield, LH

Front

6. Bolt (8)

7. Retainer Pin (8)

8. Support Beam (2)

9. Holddown Bar ($)

10. Nut (8)

11. Rainshield, RH Rear

12. Rainshield, LH Rear

13. Rainshield, Rear

Figure 2-3. Tunnel and Associated Parts.

2-7
TM 5-3895-368-14&P

1. Union (2)

2. Pipe Assembly

3. Capscrew, 5/8NC x 2

(20)

4. Gasket (7)

5. Nut, 5/8NC (20)

6. Pipe Assembly

7. Valve (3)

8. Gasket (2)

9. Nut (8)

10. Pipe Assembly

11. Hose Assembly (2)

12. Nipple

13. Connector

14. Cover

15. Wrench

16. Valve

17. Pipe Assembly

18. Capscrew (8)

19. Pipe Assembly

20. Capscrew, 5/8NC x

2 1⁄2 (8)

21. Nut, 5/8NC (8)

22. Pipe Assembly

Figure 2-4. Asphalt Melter Basic Piping and Valve Installation.

2-8
TM 5-3895-368-14&P

1. Connector (2)

2. Coupling

3. Hose

4. Tee

5. Plug

6. Plug (2)

7. Pipe Assembly (2)

8. Gasket (4)

9. Cover (2)

10. Capscrew, 5/8NC x

2 1⁄2 (16)

11. Nut, 5/8NC (16)

Figure 2-5. Hot Oil and Asphalt Piping for Single Unit Installation.

2-9
TM 5-3895-368-14&P

1. Connector (3)

2. Coupling (2)

3. Hose (2)

4. Tee (2)

5. Nipple

6. Plug

7. Plug (2)

8. Pipe Assembly (2)

9. Gasket (6)

10. Capscrew, 5/8NC x

2 1⁄2 (24)

11. Nut, 5/8NC (24)

12. Pipe Assembly (2)

Figure 2-6. Hot Oil and Asphalt Piping for Multiple Unit Installation.

2-10
TM 5-3895-368-14&P

1. Load Ramp

2. Ramp Bracket (2)

3. Capscrew, 3/8NC x 1 (6)

4. Nut, 3/8NC (18)

5. Lockwasher, 3/8 I.D. (18)

6. Leg (2)

7. Ladder

8. Capscrew, 3/8NC x 3 (7)

9. Capscrew, 3/8NC x 11⁄2 (5)

10. Ladder Brace

11. Leg Extension (2)

12. Platform Brace (2)

13. Load Platform

Figure 2-7. Load Platform, Ladder and Associated Parts.

2-11
TM 5-3895-368-14&P

1. Rear Cross Beam

2. Nut, 3/8NC (16)

3. Lockwasher, 3/8 I.D. (16)

4. Front Cross Beam

5. Trolley Rail

6. Up-Right Support (4)

7. Capscrew, 3/8NC x 1 1⁄2 (7)

8. Nut, 5/8NC (4)

9. Lockwasher, 5/8NC I.D. (4)

10. Capscrew, 5/8NC x 1 1⁄2 (4)

Figure 2-8. Load Platform Upper Structure.

2-12
TM 5-3895-368-14&P

1. Lockwasher, 1⁄2 I.D.

(2)

2. Nut, 1/2NC (2)

3. Rear Rail Corner (2)

4. Lockwasher, 3/8 I.D.

(13)

5. Nut, 3/8NC (13)

6. Capscrew, 3/8NC x 1

1⁄2 (9)

7. Railing, Left Side

8. Front Corner Railing

9. Front Rail Support

10. Right Rail Support

11. Railing Right Side

12. Left Rail Support

13. Ladder Railing

14. Capscrew, 3/8NC x

1 (4)

Figure 2-9. Guard Rails.

2-13
TM 5-3895-368-14&P

Figure 2-10. Discharge Chute Installation.

2-14
TM 5-3895-368-14&P

Figure 2-11. Winch Installation.

2-15
TM 5-3895-368-14&P

1. Trolley

2. Hoist

3. Drum Sling

Figure 2-12. Hoist and Trolley Installation.

2-16
TM 5-3895-368-14&P

Figure 2-13. Trolley Installation and Adjustment.

2-17
TM 5-3895-368-14&P

Section III. - OPERATING INSTRUCTIONS

Figure 3-1. Controls and Instruments.

3-1. Controls and Instruments.

a. General. Before beginning operation of the

asphalt melter unit, operators should become thoroughly

familiar with the location and function of all controls and

instruments. The following paragraphs describe each

control and instrument unique to the asphalt melter.

Consult operator instructions supplied with heat source

unit and asphalt distributor pump for identification of

controls on those units.

b. Thermometer. The asphalt material temperature gauge (Figure 3-1) is a direct, gauge reading, bimetal thermometer for monitoring the temperature of the

melted asphalt material in the storage tank. For most

efficient transfer of asphalt material, temperature should

be maintained at approximately 235°F. for 85-100

penetration asphalt cement.

c. Tunnel Inlet Gate Valve. The tunnel inlet gate

valve (Figure 3-1), located at the right side of the melter,

is an all iron, rising stem gate valve, with a forged steel

disc. This valve is used to regulate the flow of heat

transfer oil to the heat coils of the de-drumming tunnel.

During dedrumming operations, this valve is normally in

the full open position. When de-drumming has been

completed, this valve is closed, directing all heat transfer

oil to the heat coils in the bottom of the storage tank.

d. Storage Tank Inlet Gate Valve. The storage

tank inlet gate valve (Figure 3-1), located on the lower

piping connection to the storage tank, is identical in

construction to the tunnel inlet gate valve. This valve

regulates the flow of heat transfer oil to the heating coils

in the storage tank. During de-drumming operations, this

valve must be used in conjunction with the tunnel inlet

gate valve to divide the flow of heat transfer oil between

3-1
TM 5-3895-368-14&P

the tunnel and the storage tank. When de-drumming this

valve must be partially closed to divert most of the heat

transfer oil flow to the tunnel coils, but must not be

completely closed. Melted asphalt cement that is

allowed to drop onto cool or cold coils in the storage tank

will quickly solidify, resulting in the loss of time and

additional consumption of energy to remelt the asphalt.

After de-drumming operations are completed, this valve

may be fully opened.

e. Outlet Gate Valve. The outlet gate valve

(Figure 3-1), located on the upper piping connection to

the storage tank, is identical in construction to the tunnel

inlet gate valve. This valve is used to throttle the flow of

heat transfer oil through the melter, providing control of

the temperature. Opening this valve fully will tend to

raise the temperature; while partial closing of this valve

will restrict the flow and tend to lower the temperature.

f. Asphalt Jacketed Valve. The asphalt jacketed

valve (Figure 3-1) is a plug type, rotary valve, with cored

jacket for the flow of heat transfer oil to heat the valve

assembly. The valve stem and collar provide positive

stops in the full open and full closed position. For valve

installation shown, the valve is fully open when lever is

straight up and fully closed when lever is horizontal,

pointing away from the storage tank.

WARNING

WHEN OPENING THE DOORS,

ALWAYS CHECK THAT THE

RATCHET LOCK IS SET AND

HOLDING BEFORE RELEASING THE

WINCH HANDLE. INJURY TO

PERSONNEL MAY RESULT IF DOOR

SHOULD DROP UNEXPECTEDLY.

g. Hand Winch. The two hand winches (front

winch, Figure 3-1) are used to open and close the tunnel

doors for loading and unloading barrels. Crank the

handle clockwise to raise (open) the door. The door will

be held open when winch handle is released. To lower

(close) the door, turn the winch handle in a counterclockwise direction, until door is completely closed. The

winch for the rear discharge door is located on the rear

of the storage tank near the right side of the melter.

h. Hoist Control Station. The hoist control station

(Figure 3-1) is a two-position, momentary contact, rocker

switch with center "off/braked" position. Depressing the

rocker switch on the upper side will raise the load, while

depressing the lower side will lower the load. When

changing direction of travel for the load, release the

rocker switch completely to stop travel prior to

depressing rocker for opposite direction.

3-2. Initial Start-Up.

WARNING

OPERATOR MUST WEAR PERSONAL

PROTECTIVE EQUIPMENT WHILE

WORKING WITH HOT ASPHALT.

FULL FACE SHIELD, LEATHER OR

RUBBER SAFETY SHOES, HEAVY

INSULATED GLOVES, AND

PROTECTIVE CLOTHING SUCH AS

COVERALLS COVERING ALL

EXPOSED SKIN OR ARMS AND

LEGS.

CAUTION

Do not operate the asphalt melter in

the rain. Operation of melter during

rain may cause the asphalt to boil

and catch fire. After a rain or during

humid conditions, open the tunnel

doors and dry the unit before

operating. Keep the heat transfer

piping system full to minimize

condensation.

a. Inspect installation of melter unit and all piping

for proper connections.

b. Refer to operating instructions of heat source

plant, and start heater. Adjust heater as required to

insure delivery of heat requirements of melter.

c. Close the asphalt jacketed valve.

d. Open all three gate valves on heat transfer oil

piping. Tunnel inlet and outlet gate valves should be

opened fully, with the storage tank inlet valve opened

only half way.

e. Open the tunnel front door and using the

electric hoist, load six asphalt drums, open end on low

side, on load ramp of the tunnel. Push each drum as

loaded to rear of tunnel with the barrel ram.

NOTE

Loading of drums must be done

quickly. Asphalt may start to come

out of the open drums and adhere to

heat coils, preventing their being

moved farther into the tunnel. If this

happens, close the door and allow

asphalt to melt completely before

proceeding to load melter.

f. When all drums are loaded, close the front door

of tunnel and allow the asphalt to melt and drain into the

storage tank.

3-2
TM 5-3895-368-14&P

g. When all drums are empty, open doors at both

the front and rear of the tunnel. Load new full asphalt

drums in same manner as loading of initial load. Empty

drums will be pushed out the open rear door as full

drums are loaded into the front.

3-3. Operating Instructions.

a. Perform initial start-up as instructed in

paragraph 3-2.

b. When initial charge of drums is empty, open

doors at both the front and rear of the tunnel. Load new

asphalt drums in same manner as loading of initial load.

Empty drums will be pushed out the rear door as full

drums are loaded into the front.

CAUTION

Do not overload storage tank. The

tank will hold 3000 U.S. gallons.

Keep records of amount loaded and

pumped out, to insure that capacity is

not exceeded.

c. Continue loading the de-drumming tunnel as

required to provide amount of asphalt required for job

application.

CAUTION

Temperature of asphalt must not

exceed 3500 F, while operating.

Reduce temperature to 300° F,

during standby operation. Prolonged

operation at temperatures above 350°

F, may result in asphalt Igniting and

burning, which may damage the

melter. Flash point for asphalt is 425-

450° F.

d. Periodically monitor the thermometer, on front

of tank for proper operating temperature range, 235°

±15° F. for asphalt cement rated at 85-100 penetration.

Temperature of asphalt cement in storage tank may be

lowered by adjustment of heat transfer oil gate valves to

restrict flow of hot oil to coils of storage tank. Do not

restrict oil flow to tunnel during de-drumming operations,

maximum heat is desired to shorten melt-down of

asphalt cement.

e. Transfer melted asphalt cement from storage

tank by starting supplied material pump and opening the

asphalt jacketed valve (Figure 3-1). Meter the flow of

asphalt pumped from the tank, so a record can be

maintained of the amount of material in the tank at all

times.

f. When required amount of asphalt has been

melted, close the tunnel inlet gate valve (Figure 3-1).

Push empty drums from the tunnel with barrel ram.

Adjust storage tank inlet and outlet gate valves (Figure 3-

1), as necessary to maintain proper temperature in the

tank.

3-4. Shutdown Instructions.

a. All melted asphalt cement must be pumped

from the storage tank. Visually check storage tank by

removing front rain shield.

b. When satisfied that all material has been

pumped from storage tank, close the asphalt jacketed

valve (Figure 3-1).

NOTE

Not all material can be removed by

pumping, approximately 1-1/2 to 2

inches of material will remain in the

storage tank c. Disconnect asphalt

flexible hose piping and drain all

material.

d. Shutdown hot oil heater (Refer to heater

instructions.) e. Close all gate valves (Figure 3-1).

3-3 (3-4 Blank)
TM 5-3895-368-14&P

Section IV. - MAINTENANCE INSTRUCTIONS

4-1. Cleaning Instructions.

a. Periodic cleaning out, by Direct Support

Maintenance personnel, of residue and sludge provides

for a more efficient operation of the Asphalt Melter; and

when moving the melter to a new worksite, reduces the

overall weight.

b. Effort required to clean out the asphalt melter

can be held to a minimum by draining all asphalt

material, when hot, before unit is shut down. Remove

the rear drain cap (10, Figure 4-1) to drain the storage

tank. Dispose of drained residue in accordance with

local safety regulations.

WARNING

ALLOW UNIT TO COOL TO AMBIENT

TEMPERATURE BEFORE STARTING

CLEANING OPERATIONS OR

DISMANTLING OF UNIT. UNIT

OPERATES AT 235°F, SEVERE

BURNS MAY RESULT IF CONTACT IS

MADE WITH UNIT.

c. Before beginning clean out procedures, the unit

must be partially dismantled to gain access to the

storage tank (see paragraph 4-3). Do not disassemble

the melter farther than needed. To properly clean

storage tank the storage tank heating coil (4, Figure 4-1)

must be removed.

WARNING

• TUNNEL MUST BE REMOVED A

MINIMUM OF 24 HOURS PRIOR

TO ENTRY INTO STORAGE

TANK. CHEMICAL CONTAMINANTS MAY BE PRESENT AND

MAY CAUSE SICKNESS OR

IRRITATION.

• CHECK WITH LOCAL SAFETY

OFFICE FOR CONFINED SPACE

ENTRY REQUIREMENTS.

• DRY CLEANING SOLVENT (PD680) IS TOXIC AND FLAMMABLE. WEAR PERSONAL PROTECTIVE EQUIPMENT, TO INCLUDE

NITRILE RUBBER GLOVES/

APRONS AND A FULL FACE

SHIELD; USE ONLY IN A WELLVENTILATED AREA; AVOID CONTACT WITH SKIN, EYES, AND

CLOTHES AND DO NOT BREATHE

VAPORS. KEEP AWAY FROM

HEAT OR FLAME. NEVER SMOKE

WHEN USING SOLVENT. (FLASH

POINT FOR TYPE III SOLVENT IS

2000F.) FAILURE TO DO SO MAY

RESULT IN INJURY OR DEATH TO

PERSONNEL. REFER TO WARNINGS PAGE B FOR MORE

INFORMATION.

d. Clean walls and floor of storage tank and tunnel

support beams by scraping.

e. The asphalt flexible hose and disconnect

couplings (Figure 2-6) may be cleaned by soaking in a

trough filled with approved cleaning solvent.

f. Allow the unit to thoroughly air dry before

attempting to reassemble the melter.

4-2. Lubrication Instructions.

Lubricate the asphalt melter monthly as follows:

a. Apply a drop of SAE 10 grade oil (MIL-L-2104E)

to the bushings of the door winches.

b. Use a clean rag to apply oil (Lubriplate, Bar and

Chain Oil 10-R, or equivalent) to the load chain.

4-3. Maintenance Instructions.

a. The asphalt melter, is designed and

constructed, to be virtually maintenance free. Most all

damage or deterioration of the melter will be the direct

result of careless operation or handling during installation

and/or disassembly.

WARNING

• ALLOW UNIT TO COOL TO

AMBIENT TEMPERATURE BEFORE PERFORMING ANY

MAINTENANCE ON THE UNIT.

UNIT OPERATES AT 235°F,

SEVERE BURNS MAY RESULT IF

CONTACT IS MADE WITH UNIT.

• TUNNEL MUST BE REMOVED A

MINIMUM OF 24 HOURS PRIOR

TO ENTRY OF STORAGE TANK.

CHEMICAL CONTAMINANTS MAY

BE PRESENT AND MAY CAUSE

SICKNESS OR IRRITATION.

• CHECK WITH LOCAL SAFETY

OFFICE FOR CONFINED SPACE

ENTRY REQUIREMENTS.

4-1
TM 5-3895-368-14&P

1. Nut (4)

2. Washer (4)

3. Holddown Bar (4)

4. Heater Coil

5. Capscrew (20)

6. Gasket (3)

7. Pipe Assembly

8. Cover (2)

9. Storage Tank

10. Pipe Cape

Figure 4-1. Storage Tank and Heater Coil.

b. During operation, periodically inspect all hot oil

piping connections for signs of leakage. Asphalt cement

must be drained from the tank to the three piping

connections inside storage tank. Tighten all leaking

connections or replace ring gasket(s) as required.

c. The three, 2-inch gate valves (7, Figure 2-3)

used in the hot oil piping, are each equipped with stem

packings. Tighten packing nut, if signs of oil leakage is

evident around the stem.

d. Should there be signs of oil contaminating the

asphalt cement, first check the three hot oil piping

connections inside the storage tank. If no leakage is

evident, inspect for broken weld on coil piping inside the

storage tank or tunnel. Tighten flange bolts or weld

piping as necessary.

e. For disassembly of melter for repair or parts

replacement refer to figures 2-2 through 2-12 for parts

relationship and remove and replace defective

component.

f. Replace storage tank heating coil (4, Figure 4-1)

as follows:

(1) Drain storage tank (paragraph 4-1).

(2) Remove four holddown bars (3, Figure

4-1).

(3) Remove eight bolts and nuts which secure

coil connector pipe (7), and remove the

connector pipe and two ring gaskets (6).

4-2
TM 5-3895-368-14&P

1. Wire Rope

2. Clip

3. Nut (3)

4. Lockwasher (3)

5. Washer (3)

6. Capscrew (3)

7. Winch Assembly

8. Base

9. Locknut (2)

10. bolt

11. Washer

12. Pawl

13. Spacer

14. Spring

15. Spring

16. Spacer

17. Reel

18. Bolt

19. Clamp

20. Nut

21. Shaft

22. Decal

23. Handle

24. Locknut

25. Spring

26. Bushing

27. Washer

28. Ratchet Wheel

29. Pressure Plate

30. Drive Shaft

31. Retaining Ring

32. Bushing

Figure 4-2. Hand Winch Assembly.

(4) Remove four bolts and nuts from lower

flanged coil connection, and lift coil (4)

from the storage tank. Remove ring

gasket (6) from face of flanges.

(5) Using new ring gaskets (6), install the

storage tank heating coil (4) in reverse of

instructions of paragraphs (1) through (4)

above.

g. Refer to figures 2-2 through 2-12 for

identification and location of components, removing,

repairing or replacing as required. See paragraph 4-4 for

instructions on repair of the hand winch (Figure 2-11),

and paragraph 4-5 for repair instructions on the electric

hoist (2, Figure 2-12).

4-4. Winch Repair Instructions.

a. Removal.

(1) Loosen nut (20, Figure 4-2), releasing

clamp (19) from wire rope (1). Unreeve

wire rope from the reel (17).

(2) Remove three nuts (3), lockwashers (4),

flat washers (5) and capscrews (6) that

secure the hand winch assembly (7) to

bracket on melter storage tank.

4-3
TM 5-3895-368-14&P

b. Disassembly.

(1) Remove locknut (9) and shaft (21) that

secures the reel (17). Remove reel, thrust

washer (15), and spacer (16).

(2) If necessary, remove the hex nut (20),

clamp (19) and carriage bolt (18).

(3) Note how spring (14) engages the hole in

base (8), and hooks onto the ratchet pawl

(12). Remove locknut (9), bolt (10),

washer (11), pawl (12), spring (14), and

bushing (13).

(4) Secure drive shaft (30) and remove

locknut (24), spring (25) and thread handle

(22) counter-clockwise off the shaft.

(5) Remove retaining ring (31) and slide drive

shaft (30) through the bushing (32) to

allow removal of washer (27), ratchet

wheel (28), and pressure plate (29).

(6) Push flanged bushing (32) from hole in

base (8) and tip drive shaft (30) to remove

from base. Remove flanged bushing (32)

from drive shaft.

(7) Remove flanged bushing (26) from large

hole in base (8).

c. Cleaning.

WARNING

DRY CLEANING SOLVENT (P-D-680)

IS TOXIC AND FLAMMABLE. WEAR

PERSONAL PROTECTIVE EQUIPMENT, TO INCLUDE NITRILE RUBBER GLOVES/APRONS AND FULL

FACE SHIELD; USE ONLY IN A WELLVENTILATED AREA; AVOID

CONTACT WITH SKIN, EYES, AND

CLOTHES AND DO NOT BREATHE

VAPORS. KEEP AWAY FROM HEAT

OR FLAME. NEVER SMOKE WHEN

USING SOLVENT. (FLASH POINT

FOR TYPE III SOLVENT IS 2000F.)

FAILURE TO DO SO MAY RESULT IN

INJURY OR DEATH TO PERSONNEL.

REFER TO WARNINGS PAGE B FOR

MORE INFORMATION.

(1) Clean all parts except pressure plate (29)

in an approved cleaning solvent and dry

thoroughly.

d. Inspection.

(1) Inspect bushings (13, 26, and 32) for wear

or other damage.

(2) Inspect faces of pressure plate (29) and

mating faces of ratchet wheel (28) and

drive shaft (30) for scoring or

contamination with lubricant.

(3) Inspect threads on all threaded parts for

stripped threads or other damage.

(4) Inspect ratchet wheel (28), drive shaft (30)

and reel (17) for deformed or missing

teeth.

(5) Inspect tip of pawl (12) for wear that would

prevent it from catching securely on

ratchet wheel (28).

(6) Replace any part found defective in any

way.

e. Assembly.

CAUTION

Do not allow grease or oil to get on

faces of pressure plate (29) or its

mating faces of ratchet wheel (28)

and drive shaft (30). Brake will fail to

hold load if these surfaces are

contaminated with lubricant.

(1) Apply small amount of grease (MILG10924) to shaft (21), spacer (16) and to

teeth of reel (17).

(2) Apply a few drops of SAE 10 grade oil

(MILL-2104E) to flanged bushing (26), and

install in the large opening in side of base

(8). The flange of bushing must be on the

inside of the base.

(3) Apply a few drops of SAE 10 grade oil

(MILL-2104E) to flanged bushing (32), and

install on drive shaft (30) with flanged side

leading.

(4) Insert end of drive shaft (30) through hole

in base (8) opposite the large opening.

Insert the shaft as far as it will go.

(5) Install pressure plate over end of drive

shaft (30) and seat against pressure face

of drive shaft.

4-4
TM 5-3895-368-14&P

(6) Install ratchet wheel (28) over end of drive

shaft (30) with teeth pointing in a

counterclockwise direction. Seat the

ratchet wheel by turning to engage locking

flat.

(7) Install washer (27) onto drive shaft (30)

and guide end of shaft through bushing

(26), seating washer in recess of bushing.

(8) Secure drive shaft by installing retaining

ring (31) into groove of drive shaft.

(9) Apply a few drops of SAE 10 grade oil

(MIL L-2104E) to flanged bushing (13) and

install in bore of pawl (12) as shown.

(10) Install washer (11), pawl (12) with bushing

(13) and spring (14) on bolt (10). Install

assembly into base (8), engaging ends of

spring (14) as noted during disassembly,

to apply torque to pawl to hold the pawl tip

against the ratchet wheel (28). Secure

bolt with locknut (9), tightening sufficiently

to secure parts without restricting

movement of pawl.

(11) If removed, install bolt (18) through wall of

reel (17) and secure clamp (19) with nut

(20).

(12) Install reel (17), spacer (16), and thrust

washer (15) into base (8) and secure with

shaft (21) and locknut (9).

(13) Apply a few drops of SAE 10 grade oil

(MILL-2104E) to threads of handle (25)

and install handle onto end of drive shaft

(30), turning clockwise until a clicking

noise is heard. Install spring (25) as

shown and secure with locknut (24). Turn

locknut onto end of shaft until end of

locknut is flush with end of shaft.

(14) If necessary place new decal (22) on

handle (23).

a. Installation.

(1) Install the hand winch as instructed in

paragraph 2-4l.

4-5. Electric Hoist Repair Instructions.

a. Removal.

(1) Disconnect the power cord from electrical

power source.

(2) Remove drum sling (3, Figure 2-12) from

lower hook of hoist (2).

(3) Unhook upper hook of hoist from trolley

and remove hoist from melter.

b. Load Chain Replacement (Figure 4-4).

(1) Remove capscrew (14), lockwasher (13),

and flat washer (12) to release end of

loose end chain (15) from motor housing

(56).

(2) Mount loose end block (16) in vice and

with suitable drift, drive pin (18) from loose

end block (16), and detach load chain (55)

and stop block (19).

WARNING

EYE PROTECTION MUST BE WORN

WHEN GRINDING OR CUTTING

CHAIN. FLYING PARTICLES CAN BE

PRODUCED, WHICH CAN CAUSE

INJURY TO PERSONNEL.

(3) Using a 7" minimum diameter of 1/8" thick

abrasive wheel that will clear adjacent

links, cut a portion out of the second to

last link (flat link) on loose end of load

chain (55). Center a 3/8" long cutout on

the weld of the link, to form a coupling link.

Remove and discard the last link.

(4) Attach new load chain (55) to the old chain

with the coupling link just created. Ensure

that the first link of the new chain is an

upstanding link with the weld facing away

from the liftwheel (21).

(5) Attach power cord to a 110 Volt power

source and operate the hoist in the DOWN

direction until approximately 2-1/2 feet of

new chain remains on the loose end side.

Disconnect power cord.

(6) The last link on the loose end side of the

new load chain must be an up-standing

link. If last link is not an up-standing link,

cut it off using cutting procedure as

described in step 3, above.

(7) Slide stop block (19) onto new load chain’s

last link and secure that link to loose end

block (16) with a new pin (18).

(8) Attach loose end chain to motor housing

(56) with flat washer (12), lockwasher (13),

and capscrew (14).

(9) Position the lower hook body (46) in a vice

with the small end of tapered groove pin

4-5
TM 5-3895-368-14&P

 (53) facing up. Using a 3/8 inch drift,

drive the pin loose from the body (46) and

the block (54). Remove old load chain

(55) from block (54).

(10) Rotate the lower hook body (46) until the

larger pin hole is facing up. Slide last link

of new load chain in slot of block (54) and

position block into lower hook body,

ensuring that opening of the pin hole is

aligned with the pin hole in hook body.

Install pin (53), small end first, and seat

pin with hammer until flush with surface of

hook body.

c. Disassembly - Brake End (Figure 4-3).

(1) Remove two screws (13) and lockwashers

(14) and remove cover (11).

(2) Tag and disconnect leads from power

cable (23), control cable (20), and

contactor (36).

NOTE

It is not necessary to disconnect all

jumper leads from contactor (36)

unless replacement of leads or

contactor is required.

(3) Remove screw (16), lockwasher (17),

washer (18), control cable (20), and power

cable ground lead from anchor boss in

frame assembly.

(4) Remove screw (41) and contactor

assembly (36) from gear housing.

(5) If necessary, remove screws (35) and

separate bracket (38) from contactor

assembly (36).

(6) Remove two nuts (10), and carefully lift off

the brake field (8) with coil (7), springs (6),

brake armature (5), friction plate (2), brake

disc (3), friction plate (4), brake disc (3),

friction plate (2) and brake plate (1).

(7) If necessary, remove coil (7) and strap (9)

from brake field (8).

NOTE

If rotor armature (5) or field (8) require

replacement, both parts must be

replaced.

(8) Remove retaining ring (40) and brake hub

(39).

d. Disassembly - Gear and Hook Section (Figure

4-4).

(1) Remove hook assembly (42) and load

chain (55) as described in paragraph b.

above, and remove chain from hoist.

(2) Drive pin (52) from castle nut (43), and

remove the nut, thrust bearing (44),

washer (45) and body (46) from the hook

(47).

(3) If necessary, remove nut (51), screw (49),

latch (48), and latch spring (50) from hook

(47).

(4) Remove the hoist brake section,

paragraph c. above.

(5) Remove three machine screws (31) and

carefully separate frame assembly (25)

from gear housing (40). Remove and

discard gasket (24).

(6) Lift out shaft and pinion assembly (35).

(7) Lift out intermediate pinion (39) with

protector (38). Pull bearing (36) from

intermediate pinion (39). Remove

retaining ring (37) and protector (38) from

the intermediate pinion (39). Do not

disassemble the protector (38), the unit is

considered non-repairable.

(8) Remove retaining ring (34) and gear (33).

(9) Remove other bearing (36) from bore in

frame assembly (25).

(10) If necessary for replacement of frame

assembly (25), remove screw (30),

lockwasher (29), washer (28) and plugs

(27).

(11) Loosen screws (7) and remove four

screws (32) and carefully separate the

gear housing (40) and the motor housing

(56).

(12) Remove nut (20) from slot in motor

housing (56). Lift out upper hook

assembly (2) with adapter (8).

(13) Remove bearing (41) from gear housing

(40).

(14) Remove bearing (23), chain guides (22),

and lift wheel (21).

(15) If necessary, remove two screws (7) and

nuts (9) from the upper hook assembly.

4-6
TM 5-3895-368-14&P

1. Brake Plate

2. Friction Plate (2)

3. Brake Disc (2)

4. Friction Plate

5. Armature

6. Spring (2)

7. Coil

8. Field

9. Strap

10. Nut (2)

11. Cover

12. Label

13. Screw (2)

14. Lockwasher (2)

15. Decal

16. Screw

17. Lockwasher

18. Washer

19. Control Station

20. Cable

21. Control Assembly

22. Tag

23. Power cord

24. Wire Lead

25. Wire Lead

26. Wire Lead (3)

27. Wire Lead

28. Wire Lead

29. Wire Lead

30. Wire Lead

31. Wire Lead

32. Wire Lead

33. Wire Nut (2)

34. Wire Nut

35. Screw (2)

26. Contactor

Assembly

37. Insulator

38. Bracket

39. Brake Hub

40. Retaining Ring

41. Screw

Figure 4-3. Electric Hoist Assembly - Brake End.

4-7
TM 5-3895-368-14&P

1. Suspension Assembly

2. Hook Assembly

3. Latch

4. Screw

5. Spring

6. Locknut

7. Screw (2)

8. Adapter

9. Nut (2)

10. Collar

11. Pin

12. Washer

13. Lockwasher

14. Capscrew

15. Loose End Chain

16. Block

17. Pin

18. Pin

19. Block

20. Nut

21. Liftwheel

22. Guide (2)

23. Bearing (2)

24. Gasket

25. Frame Assembly

26. Plug

27. Plug (4)

28. Washer

29. Lockwasher

30. Screw

31. Screw (3)

32. Screw (4)

33. Gear

34. Retaining Ring

35. Shaft & Pinion

36. Bearing

37. Retaining Ring

38. Protect

39. Pinion

40. Housing

41. Bearing

42. Hook & Block

43. Nut

44. Bearing

45. Washer

46. body

47. Hook Assembly

48. Latch

49. Screw

50. Spring

51. Nut

52. Pin

53. Pin

54. Block

55. Load Chain

56. Housing

Figure 4-4. Electric Hoist Assembly - Gear and Hook Section

4-8
TM 5-3895-368-14&P

(16) Remove pin (11) and nut (10) to remove

upper hook assembly (2) from adapter (8).

(17) If necessary, remove nut (6), screw (4),

latch (3), and latch spring (5) from hook

assembly (2).

e. Disassembly - Motor End (Figure 4-5).

NOTE

The motor end cover (4) is at end of

hoist opposite from the end with

power cord. When removing the

cover (4), movement will be limited

until wire leads are exposed and

disconnected.

(1) Remove two screws (1), lockwashers (2),

and cover (4).

WARNING

CAPACITOR (17) MAY BE CHARGED.

TO AVOID ELECTRICAL SHOCK,

ENSURE THAT CAPACITOR HAS

BEEN DISCHARGED BEFORE

DISCONNECTING WIRE LEADS.

(2) Discharge capacitor (17) by shorting

across terminals. As they are exposed,

tag and disconnect wire leads from

terminals.

(3) Carefully remove the rotor assembly (11)

from the stator assembly (20). Remove

wave washer (14) and spacer (15) from

gear housing.

(4) Remove retaining ring (12), bearing (13),

and inner retaining ring (12) from rotor

shaft.

(5) If necessary for replacement of rotor (11)

or centrifugal mechanism (7), use a

bearing puller to remove centrifugal

mechanism (7) and spacer (8) from other

end of rotor shaft.

(6) Remove screw (19) and mounting spring

(18) that secures capacitor (17) to the

gear housing.

(7) Note the routing of leads from the stator

and carefully pull stator assembly (20)

from housing (56, Figure 4-4).

NOTE

If stator (20, Figure 4-5) will not slip

easily from motor housing (58, Figure

4-4), tap on exterior of housing with a

brass drift while pulling on stator, or

apply moderate heat to exterior of

housing.

(8) If necessary, remove pin (21) from stator.

(9) Remove two screws (9) and stationary

switch (6) from the cover (4).

(10) Remove bearing (5) from cover (4)with

bearing puller.

f. Disassembly - Control Station (Figure 4-6).

(1) Remove four screws (9) and lift off cover

assembly (10) and gasket (8).

(2) Tag and disconnect wire leads from

control cable (20, Figure 4-3). Remove

screw (5, Figure 4-6) and flat washer (4)

from eye of restraining cable that supports

the control cable. Remove two screws (1)

and pull control cable from case (16).

Slide grommet (2) and retaining ring (3)

from control cable.

(3) Loosen screws (7) and remove pins (6),

switches (14), and leaf springs (15).

(4) Remove screw (11), terminal (12), and

jumper assembly (13).

g. Cleaning and Inspection.

WARNING

DRY CLEANING SOLVENT (P-D-680)

IS TOXIC AND FLAMMABLE. WEAR

PERSONAL PROTECTIVE

EQUIPMENT, TO INCLUDE NITRILE

RUBBER GLOVES/APRONS AND A

FULL FACE SHIELD; USE ONLY IN A

WELL-VENTILATED AREA; AVOID

CONTACT WITH SKIN, EYES, AND

CLOTHES AND DO NOT BREATHE

VAPORS. KEEP AWAY FROM HEAT

OR FLAME. NEVER SMOKE WHEN

USING SOLVENT. FLASH POINT FOR

TYPE III SOLVENT IS 2000F.

FAILURE TO DO SO MAY RESULT IN

INJURY OR DEATH TO PERSONNEL.

REFER TO WARNING S PAGE B FOR

MORE INFORMATION.

(1) Clean parts as follows:

(a) Clean friction plates (2 and 4, Figure

4-3) and insulator (37) with a clean dry

cloth.

4-9
TM 5-3895-368-14&P

1. Screw (2)

2. Lockwasher (2)

3. Label

4. cover

5. Bearing

6. Switch

7. Centrifugal

8. Spacer

9. Screw (2)

10. Decal

11. Rotor Assembly

12. Retaining Ring (2)

13. Bearing

14. Washer

15. Spacer

16. Label

17. Capacitor

18. Spring

19. Screw

20. Stator Assembly

21. Pin

Figure 4-5. Electric Hoist Assembly - Motor End.

4-10
TM 5-3895-368-14&P

1. Screw (2)

2. Grommet

3. Retaining Ring

4. Washer

5. Screw

6. Pin

7. Screw (2)

8. Gasket

9. Screw (4)

10. Cover Assembly

11. Screw (1)

12. Terminal

13. Jumper Assembly

14. Switch (2)

15. Leaf Spring (2)

16. Case

17. Decal

Figure 4-6. Electric Hoist Assembly - Control Station

(b) Clean exterior of coil (7), cable (20), power

cord (23), wire leads (24-32), contactor

assembly (36), switch (6, Figure 4-5),

capacitor (17), stator assembly (20),

grommet (2, Figure 4-6), gasket (8),

jumper assembly (13), and switch (14)

with a clean cloth dampened with water

and dry parts thoroughly.

(c) Clean exterior of centrigugal (7, Figure

4-5) and rotor assembly (11) with cloth

dampened in an approved cleaning

solvent and dry thoroughly.

(d) Clean all other parts except bearings with

an approved cleaning solvent and dry

thoroughly.

(2) Inspect chain guides (22, Figure 4-4) for

wear, as evidenced by shiny areas, or

burring where chain enters the hoist.

(3) Inspect each link of load chain (55) for

wear at saddles of links (contract area), as

evidenced by shiny areas. Inspect load

chain (55) for stretched condition (Figure

4-7), checking over several sections of the

chain. The diameter of new chain stock is

0.250 inch. The maximum allowable

length over 19 links for used chain is 14-

13/16 inches.

(4) Inspect friction plates (2 and 4, Figure 4-3)

and brake discs (3) for evidence of

excessive wear. Replace parts which

have glassed or checked surfaces.

4-11
TM 5-3895-368-14&P

Figure 4-7. Chain Measurement Diagram.

(5) Inspect electrical power cord (23), control

cable (20) and all wire leads for damaged

insulation.

(6) Inspect contacts of contactor (36) and

switch (6, Figure 4-5) for burned or other

damaged condition.

(7) Inspect all other parts for sign of wear,

cracks or other damage.

(8) Replace any part found to be damaged in

any way.

h. Assembly - Control Station (Figure 4-6).

(1) Secure jumper assembly (13) and terminal

(12) to the case (16) with screw (11).

(2) Seat leaf springs (15) in case (16) as

shown and secure switches (14) to case

with pins (6). Tighten screws (7) to secure

pins (6) in place.

(3) Slide retaining ring (3) and grommet (2)

onto end of control cable (20, Figure 4-3).

Insert end of leads of the control cable into

the opening on end of case (16, Figure

4-6) and secure eye of control cable

restraint with screw (5) and flat washer (4).

Secure grommet (2) to case with two

screws (1) and retaining ring (3).

(4) Refer to tags noted during disassembly

and wiring diagram (Figure 4-8) to aid in

making proper electrical connections.

(5) Seat gasket (8, Figure 4-6) into cover

assembly (10) and secure the cover with

four screws (9).

Figure 4-8. Hoist Wiring Diagram.

4-12
TM 5-3895-368-14&P

Figure 4-9. Chain Installation Diagram.

i. Assembly - Gear and Hook Section (Figure 4-4).

(1) If removed, install latch (3) and latch

spring (5), applying torque to the spring to

keep the latch closed. Secure latch and

spring with screw (4) and nut (6).

(2) Install stem of upper hook assembly (2)

into adapter (8), and secure with nut (10)

and pin (11). Assemble screws (7) and

Nuts (9) to adapter loosely.

(3) Install bearings (23 and 41) in bores of

motor housing (56) and. gear housing

(40), seating fully against shoulder.

(4) Assemble chain (55) to liftwheel (21), with

last link on loose end side of hoist an

upstanding link and weld of up-standing

links to outside of liftwheel (see Figure

4-9). Assemble the chain guides (22,

Figure 4-4) to the liftwheel (21) and around

lift chain (55), seating the guides firmly

against each other with internal tab

engaging the chain slot of liftwheel.

(5) Seat assembled chain (55), liftwheel (21),

and chain guides (22), with splined end of

liftwheel up, into motor housing (56),

engaging bearing (23). Chain guides must

engage the square boss of motor housing.

(6) Install nut (20) in recess of motor housing

(56), with nylock side of nut toward

liftwheel (21).

(7) Support assembled upper hook with nuts

(9) in slots of motor housing. Carefully

mate the motor housing (56) and gear

housing (40), aligning liftwheel with

bearing (23) in gear housing. Secure

housings with four screws (32). Ensure

that screws are tight.

(8) Secure upper hook assembly (2) and

adapter (8). Torque the screws (7) to 30-

45 ft. lbs with 12-point socket and torque

wrench.

(9) Assemble protector (38), with lettering

away from pinion, to intermediate pinion

(39) and secure with retaining ring (37).

(10) Install bearing (36) onto shoulder of

intermediate pinion (39).

(11) Install gear (33) onto liftwheel (21) and

secure with retaining ring (34).

(12) Install shaft and pinion assembly (35),

meshing pinion teeth with gear of protector

(38).

(13) Install the intermediate pinion (39) with

protector (38), carefully meshing pinion

teeth with gear (33).

(14) If removed, install plugs (27) and

expansion plug (26) in frame assembly

(25).

(15) Install second bearing (36) into bore of

housing (25), seating in bore nearest the

brake studs.

(16) Install flat washer (28), lockwasher (29),

and screw (30) in frame assembly (25).

(17) Assemble new gasket (24) on mating

surface of gear housing (40) and carefully

guide frame assembly (25) over ends of

intermediate shaft (39) and shaft (35).

Seat frame assembly against gasket (24)

and secure with screws (31).

j. Assembly - Motor End (Figure 4-5).

(1) Install bearing (5) in cover (4), seating fully

against shoulder provided.

(2) Position stationary switch (6) in cover (4)

and secure with two screws (9).

4-13
TM 5-3895-368-14&P

Figure 4-10. Press-In Tool Details.

(3) If installing a new stator assembly (20),

install pin (21).

(4) Carefully install the stator into the motor

housing (56, Figure 4-4), engaging slot in

housing with pin (21, Figure 4-5).

CAUTION

When installing the centrifugal

mechanism (7), do not allow more

than 3000 pounds of force to be

applied. Damage may result should

greater force be used.

(5) Install spacer (8) on rotor shaft, and using

tool described in figure 4-10, press the

centrifugal mechanism (7, Figure 4-5) on

the rotor shaft until seated against spacer

(8) as shown in figure 4-11.

NOTE

Centrifugal mechanism must be

installed with spring loaded side

facing away from rotor windings.

Figure 4-11. Installing Centrifugal.

(6) Install the capacitor (17), securing with

mounting spring (18) and screw (19).

(7) Install flat washer (15) and wave washer

(14) in housing on top of bearing (23,

Figure 4-4).

(8) Install inner retaining ring (12, Figure 4-5)

into inner groove of rotor shaft (11). Install

bearing (13) and outer retaining ring (12).

(9) Carefully install the rotor assembly (11)

into the stator assembly (20), seating the

rotor shaft into bearing (23, Figure 4-4).

(10) Referring to tags noted during

disassembly and wiring diagram (Figure

4-8), make all electrical connections while

installing the assembled cover to the

motor housing.

(11) With rotor shaft seated into the splines of

the shaft (35, Figure 4-4), secure cover (4,

Figure 4-5) with screws (1) and

lockwashers (2). Tighten screws (1) to 48

in-lbs torque.

k. Assembly - Brake End (Figure 4-3).

(1) If removed, install coil (7) to field (8);

securing with strap (9).

(2) Install brake plate (1) and a friction plate

(2) over studs of frame assembly and seat

into housing.

NOTE

When installing the friction plates (2

and 4), always install with wide side

of pads facing the brake hub (39) and

the pads facing the brake discs (3).

(3) Install a brake disc (3), engaging splines

of brake hub, friction plate (4) a second

brake disc (3) and a second friction plate

(2).

4-14
TM 5-3895-368-14&P

(4) Install brake armature (5) and two springs

(6). Compress the springs and install

assembled field (8), securing with nuts

(10). Tighten nuts to seat field (8) with a

0.020-0.030 inch gap to armature (5).

(5) If removed, install contactor (36) to

bracket (38), securing with screws (35).

(6) Install assembled bracket and contactor to

frame assembly with screw (41), at upper

mounting hole of bracket.

(7) Secure control cable and ground lead of

power cable (23) to boss in frame

assembly with flat washer (18),

lockwasher (17), and screw (16).

(8) Refer to noted tags on control and power

cables (22 and 23) and wiring diagram

(Figure 4-8) and connect all electrical

leads. Carefully coil all long leads without

sharp bends and tape to ensure leads will

not touch brake discs.

(9) Carefully install cover (11, Figure 4-3)

without pinching wore leads, securing with

two screws (13) and lockwashers (14).

l. Assembly - Lower Hook Assembly and Loose

End Chain (Figure 4-4)

(1) If removed, install latch (48) and latch

spring (50), applying torque to the spring

to keep the latch closed. Secure latch and

spring with screw (49) and nut (51).

(2) Assemble lower hook (47), body (46),

washer (45), and thrust bearing (44).

Secure with castle nut (43), tightening nut

firmly and then back off nut to align slot in

nut with hole through stem of hook (47)

and install pin (52).

(4) Position the lower hook body (46) in a vice

with the larger pin hole facing up. Slide

last link of load chain in slot of block (54)

and position block into lower hook body,

ensuring that bore is with the pin hole in

hook body. Install pin (53), small end first,

and seat pin with hammer until flush with

surface of hook body.

(5) Install loose end chain (15) to loose end

block (16) and secure with pin (17).

(6) Install stop block (19) onto end of load

chain (55) and insert last link into the loose

end block (16). Secure the load chain with

pin (18).

(7) Secure end of loose end chain (15) to

motor housing (56) with capscrew (14),

lockwasher (13), and flat washer (12).

m. Installation.

(1) Install the electric hoist (2, Figure 2-12) to

the melter by hooking the upper

suspension hook to the trolley.

(2) Install the drum sling (3) in the lower hook

assembly as shown in figure 2-12.

(3) Connect the power cord to an approved

110 volt power supply furnished for the

melters.

4-15 (4-16 Blank)
TM 5-3895-368-14&P

Section V. - PREPARATION FOR SHIPMENT OR STORAGE

5-1. Preparation for Shipment.

NOTE

A suitable lifting device, of sufficient

capacity, (approximately 12, 100 lbs.)

must be available for disassembly,

packing and loading of the asphalt

melter on carrier.

a. Remove the drum sling (3, figure 2-12), and

hoist (2) from melter.

b. Remove the trolley (1) as follows:

(1) Remove one cotter pin (figure 2-13), clevis

pin and adjusting collar.

(2) Remove the side #1 from load bar and

remove the rest of trolley from trolley

beam.

c. Remove the discharge chute as follows:

(1) Refer to figure 2-10, and fold the barrel

retainer onto the chute floor.

(2) Pivot both legs with leg extensions up and

catch in the open bracket to secure for

moving.

(3) Attach a suitable hoist and lift the

discharge chute from the rear of the

melter and set aside in the work area so

as not to obstruct access to the rest of the

melter.

d. Remove the hand winches as follows:

(1) Remove the wire rope clip (figure 2-11), to

release the wire rope from the door lift

ring.

(2) Crank the winch to reeve the wire rope

onto the winch reel. Tape the wire rope to

prevent roe from unreeving.

(3) Remove three nuts, lockwashers, flat

washers and capscrews and remove hand

winch from brake.

(4) Repeat steps 1 through 3 to remove rear

door winch.

e. Remove guard rails as follows (figure 2-9):

(1) Remove capscrews (6), lockwashers (4)

and nuts (5) that secure left side rail (7),

front corner rail (8), front rail support (9),

right side railing (11), and latter railing

(13).

(2) Remove capscrews (14), lockwashers (4),

and nuts (5) that secure rail supports (10

and 12) to the platform.

(3) Remove nuts (2) and lockwashers (1) that

secure the rear rail corners (3) to the

tunnel.

f. Remove load platform upper structure as follows

(figure 2-8):

(1) Remove capscrews (7), nuts (2) and

lockwashers (3) that secure trolley beam

(5). Remove beam (5) from structure.

(2) Remove capscrews (10), nuts (8), and

lockwashers (9) that secure cross beams

(1 and 4). Remove the cross beams (1

and 4).

(3) Carefully supporting each up-right support

(6), remove the capscrews (7), nuts (2)

and lockwashers (3) that secure the

supports to the platform. Remove each

support from platform.

g. Remove the platform as follows (figure 2-7):

(1) Remove capscrews (3), nuts (4) and

lockwashers (5) that secure ramp brackets

(2) and load ramp (1) to the platform (13).

Remove the load ramp (1).

(2) Remove capscrews (8 and 9), nuts (4),

and lockwashers (5) that secure the ladder

brace (10) and ladder (7) to platform (13)

and leg (6). Remove the ladder (7).

(3) Remove capscrews (8 and 3), nuts (4),

and lockwashers (5) that secure platform

braces (12) to legs (8) and bracket on

storage tank. Remove braces (12).

(4) Attach a suitable hoist to support the plat

form (13). Remove capscrews (8), nuts

(4), and lockwashers (5) that secure the

legs (6) to the platform (13). Remove the

legs (6) and extensions (11).

(5) Remove capscrews (9), nuts (4), and

lockwashers (5) that secure the platform

(13) to the brackets on storage tank

standoff tube. With hoist lift the platform

(13) from the melter and set aside.

5-1
TM 5-3895-368-14&P

h. Remove hot oil and asphalt piping as follows:

(1) For installations with a single unit installed,

refer to figure 2-5, and disconnect

components and remove from melter.

(2) For installations with multiple units

installed, refer to figure 2-6, and

disconnect components and remove from

melter.

(3) Refer to figure 2-4 and disconnect and

remove pipe assemblies (2, 6, 19 and 22)

and gate valves (7).

NOTE

The asphalt jacketed valve (16, Figure

2-4) and 3/4 inch hot oil hoses (11)

and piping need not be removed for

shipping or storage purposes.

(4) Install cover (14) onto connector (13) and

install covers (9, figure 2-5) on exposed

flanges of oil piping welded to storage

tank.

(5) Install pipe caps (2, figure 2-3) on oil

piping of tunnel (1).

i. Remove the front rainshield (3, figure 2-3), side

rainshields (4, 5, 11, and 12) in that order, and

rear rainshield (13).

j. Attach a four-point sling to the lifting eyes on top

of the tunnel and lift (approximately 5000 lbs.)

the tunnel off the storage tank with a suitable

lifting device. Place the tunnel on wood blocks,

positioned to support the tunnel support rails.

k. Clean the melter and piping (paragraph 4-1).

l. Cap or tape all pipe sections to prevent entry of

foreign material.

m. Stow all items listed in Table 2-2 in toolbox.

n. Stow all items listed in Table 2-1 in wood crate

and place inside the tunnel.

o. Stow the trolley and electric hoist in a suitable

box that will fit inside the tunnel.

p. Open the tunnel doors and secure with blocking.

Stow the storage crate, ladder, load ramp,

trolley, and electric hoist inside the tunnel and

close the doors.

q. Remove the four holddown bars (9, figure 2-3),

securing the tunnel support beams (8) to the

storage tank. Lift out the two tunnel support

beams.

r. Attach a four-point sling to the lifting eyes on top

of the tunnel and lift (approximately 5000 lbs.)

the tunnel off the blocking and carefully lower it

into the storage tank with a suitable lifting device.

For travel by rail, center the tunnel in tank as

much as possible and provide wood blocking at

four corners of the tunnel beside the front and

rear door frames. Blocking should be sufficient

to prevent tunnel movement within the storage

tank.

s. Re-install the tunnel support beams in the

storage tank, securing with the holddown bars

(see Figure 2-1).

t. Attach a four-point sling to the load platform and

lift (approximately 150 lbs.) the platform and

place on top of the tunnel, positioned as shown

in figure 2-1.

u. Attach a four-point sling to the discharge chute

and lift (approximately 250 lbs.) the chute,

placing it over the platform on top of the tunnel

as shown in figure 2-1. Secure the discharge

chute and load platform to the top of the asphalt

melter tunnel with minimum 1.25 inch strapping

material secured to the front and rear standoff

pipes.

CAUTION

DO NOT attach lifting sling to lift eyes

on top of tunnel or to the stand-off

guards at front and rear of unit.

Attach lifting sling to eyes in the front

and rear of the skid rails, guiding the

sling cables over the stand-off

guards at each end of unit. Ensure

that sling is positioned so that hooks

or shackles will not contact the

piping components at front of

storage tank. Damage to fixed piping

of storage tank could result.

v. Attach a suitable lifting sling to all four eyes of

skid rails, with cables guided over the top of the

stand-off guards at front and rear of the unit. Lift

the unit onto the carrier bed.

5-2. Transporting.

a. The asphalt melter may be transported by any

carrier of adequate size and capacity (see

paragraph 1-2, for weight and shipping

dimensions).

b. The unit must be mounted on deck of carrier

with adequate blocking on all four sides and tied

down with cables or chain through the four eyes

in the skid rails.

5-2
TM 5-3895-368-14&P

5-3. Storage.

a. Disassemble and pack the melter as instructed

in "Preparation For Shipment", (paragraph 5-1).

b. Elevate the unit off the ground and support with

suitable wood blocking under skid rails.

c. If unit is to be stored outdoors for any extended

period of time, completely cover the unit with a

tarp.

5-3 (5-4 Blank)
TM 5-3895-368-14&P

APPENDIX A

UNIT, DIRECT SUPPORT, AND

GENERAL SUPPORT MAINTENANCE

REPAIR PARTS AND SPECIAL TOOLS LIST

SECTION I. INTRODUCTION

1. Scope

This RPSTL lists and authorizes spares and repair parts;

special tools; special test, measurement, and diagnostic

equipment (TMDE); and other special support equipment

required for performance of Unit, Direct Support, and

General Support Maintenance of the Asphalt Melter,

Model STMD-3000A. It authorizes the requisitioning,

issue, and disposition of spares, repair parts and special

tools as indicated by the source, maintenance and

recoverability (SMR) codes.

2. General.

In addition to Section I. Introduction, this Repair Parts

and Special Tools List is divided into the following

sections:

a. Section II. Repair Parts List. A list of spares

and repair parts authorized by this RPSTL for

use in the performance of maintenance. The list

also includes parts which must be removed for

replacement of the authorized parts. Parts lists

are composed of functional groups in ascending

alphanumeric sequence, with the parts in each

group listed in ascending figure and item number

sequence. Bulk materials are listed in item

name sequence. Repair kits are listed

separately in their own functional group within

Section II. Repair parts for repairable special

tools are also listed in the section. Items listed

are shown on the associated

illustration(s)/figure(s).

b. Section III. Special Tools List. A list of special

tools, special TMDE, and other special support

equipment authorized by this RPSTL (as

indicated by Basis of Issue (BOI) information in

DESCRIPTION AND USABLE ON CODE

column) for the performance of maintenance.

c. Section IV Cross-reference Indexes. A list, in

National Item Identification Number (NIIN)

sequence, of all National stock numbered items

appearing in the listing, followed by a list in

alphanumeric sequence of all part numbers

appearing; in the listings. National stock

numbers and part numbers are cross-referenced

to each illustration, figure and item number

appearance. The figure and item number index

lists figure and item numbers in alphanumeric

sequence and cross-references NSN, CAGEC

and part numbers.

3. Explanation of Columns (Sections II and III).

a. ITEM NO. (Column (1)). Indicates the number

used to identify items called out in the illustration.

b. SMR CODE (Column (2)). The Source,

Maintenance, and Recoverability (SMR) code is

a 5-position code containing

supply/requisitioning information, maintenance

category authorization criteria, and disposition

instruction, as shown in the following breakout:

* Complete Repair: Maintenance capacity, capability, and

authority to perform all corrective maintenance tasks of

the "Repair" function in a use/user environment in order

to restore serviceability to a failed item.

(1) Source Code. The source code tells you

how to get an item needed for

maintenance, repair, or overhaul of an end

item/equipment. Explanations of source

codes follows:

A-1
TM 5-3895-368-14&P

Code Application/Explanation

PA Stocked items; use the applicable NSN to

PB request/requisition items with these source

PC** codes. They are authorized to the category

PD indicated by the code entered in the 3d

PE position of the SMR code.

PF

PG** Items coded PC are subject to deterioration.

KD Items with these codes are not to be

KF requested/requisitioned individually. They

KB are part of a kit which is authorized to the

maintenance category indicated in the 3d position of the SMR

code. The complete kit must be requisitioned and applied.

MO-(Made at UM/ Items with these codes are not to be

AVUM Level) requested/requisitioned individually.

MF-(Made at DS/ They must be made from bulk

AVUM Level) material which is identified by

the part number in the

DESCRIPTION AND USABLE

ON CODE (UOC) column and

listed in the Bulk Material group

of the repair parts list

ML-(Made at Spe- in this RPSTL. If the item is

cialized Repair authorized to you by the 3d

position

Act (SRA) code of the SMR code, but if

the

MD-(Made at source code indicates it is made

Depot) at a higher level, order the item

from the higher level of

maintenance.

AO-(Assembled by Items with these codes are not

to be

UM/AVUM Level) requested/requisitioned

individually.

AF-(Assembled by The parts that make up the

assembled item must be

DS/AVIM Level) requisitioned or fabricated

AH-(Assembled by and assembled at the level

GS Category) of maintenance indicated by

AL-(Assembled by the source code. If the 3d

SRA) position code of the SMR code

authorizes you to replace the

AD-(Assembled by but the item, source code

Depot) indicates the item is assembled

at a higher level, order the item

from the higher level of

maintenance.

XA- Do not requisition an "XA"-coded item. Order its next higher

assembly. (Also, refer to the NOTE below).

XB- If an "XB" item is not available from salvage, order it using

the CAGEC and part number given.

XC- Installation drawing, diagram, instruction sheet, field service

drawing, that is identified by the manufacturer’s part number.

XD- Item is not stocked. Order an "XD"-coded item through

normal supply channels using the CAGEC and part number

given, if no NSN is available.

NOTE: Cannibalization or controlled exchange, when

authorized, may be used as a source of supply for

items with the above source codes, except for those

source coded "XA" or those aircraft support items

restricted by requirements of AR 700-42.

(2) Maintenance Code. Maintenance codes

tells you the level(s) of maintenance authorized to USE

and REPAIR support items. The maintenance codes are

entered in the third and fourth positions of the SMR Code

as follows:

(a) The maintenance code entered in the third

position tells you the lowest maintenance level

authorized to remove, replace, and use an item. The

maintenance code entered in the third position will

indicate authorization to one of the following levels of

maintenance.

Code Application/Explanation

C - Crew or operator maintenance done within unit or aviation

unit maintenance.

O - Unit maintenance or aviation unit category can remove,

replace, and use the item.

F - Direct support or aviation intermediate level can remove,

replace, and use the item.

H - General support level can remove, replace, and use the

item.

L - Specialized repair activity can remove, replace, and use the

item.

D - Depot level can remove, replace, and use the item.

(b) The maintenance code entered in the

fourth position tells whether or not the item is to be

repaired and identifies the lowest maintenance level with

the capability to do complete repair (i.e., perform all

authorized repair functions.) (NOTE: Some limited repair

may be done on the item at a lower level of maintenance,

if authorized by the Maintenance Allocation Chart (MAC)

and SMR codes.) This position will contain one of the

following maintenance codes.

Code Application/Explanation

O - Unit maintenance or aviation unit is the lowest level that can

do complete repair of the item.

F - Direct support or aviation intermediate is the lowest level

that can do complete repair of the item.

H - General support is the lowest level that can do complete

repair of the item.

A-2
TM 5-3895-368-14&P

L - Specialized repair activity is the lowest level that can do

complete repair of the item.

D - Depot is the lowest level that can do complete repair of the

item.

Z - Non-repairable. No repair is authorized.

B - No repair is authorized. (No parts or special tools are

authorized for the maintenance of a "B" coded item).

However, the item may be reconditioned by adjusting,

lubricating, etc., at the user level.

(3) Recoverability Code. Recoverability codes

are assigned to items to indicate the disposition action

on unserviceable items. The recoverability code is

entered in the fifth position of the SMR Code as follows:

Code Application/Explanation

Z- Non-repairable item. When unserviceable, condemn and

dispose of the item at the level of maintenance shown in 3d

position of SMR Code.

O - Reparable item. When uneconomically reparable, condemn

and dispose of the item at unit maintenance or aviation unit

level.

F - Reparable item. When uneconomically reparable, condemn

and dispose of the item at the direct support or aviation

intermediate level.

H - Reparable item. When uneconomically reparable, condemn

and dispose of the item at the general support level.

D - Reparable item. When beyond lower level repair capability,

return to depot. Condemnation and disposal of item not

authorized below depot level.

L - Reparable item. Condemnation and disposal not authorized

below specialized repair activity (SRA).

A - Item requires special handling or condemnation procedures

because of specific reasons (e., g. precious metal content,

high dollar value, critical material, or hazardous material).

Refer to appropriate manuals/directives for specific

instructions.

c. CAGEC (Column (3)). The Commercial And

Government Entity Code (CAGEC) is a 5-digit

alphanumeric code which is used to identify the

manufacturer, distributor, or Government agency, etc.,

that supplies the item.

d. PART NUMBER (Column (4)). Indicates the

primary number used by the manufacturer (individual,

company, firm, corporation, or Government activity),

which controls the design and characteristics of the item

by means of its engineering drawings, specifications,

standards, and inspection requirements to identify an

item or range of items.

NOTE: When you use a NSN to requisition an item,

the item you receive may have a different part

number from the part ordered.

e. DESCRIPTION AND USABLE ON CODE (UOC)

(Column (5)). This column includes the following

information: (1) The Federal item name and, when

required, a minimum description to identify the item.

(2) The physical security classification. Not

applicable.

(3) Items that are included in kits and sets are

listed below the name of the kit or set on Figure KIT.

(4) Spare/repair parts that make up an

assembled item are listed immediately following the

assembled item line entry.

(5) Part numbers for bulk materials are

referenced in this column in the line item entry for the

item to be manufactured/fabricated.

(6) When the item is not used with all serial

numbers of the same model, the effective serial numbers

are shown on the last line(s) of the description (before

UOC). Not applicable.

(7) The usable on code, when applicable (see

paragraph 5, Special information).

(8) In the Special Tools List section, the basis

of issue (BOI) appears as the last line(s) in the entry for

each special tool, special TMDE, and other special

support equipment. When density of equipments

supported exceeds density spread indicated in the basis

of issue, the total authorization is increased

proportionately.

(9) The statement "END OF FIGURE"

appears just below the last item description in Column 5

for a given figure in both Section II and Section III.

f. QTY (Column (6)). The QTY (quantity per figure

column) indicates the quantity of the item used in the

breakout shown on the illustration figure, which is

prepared for a functional group, subfunctional group, or

an assembly. A "V" appearing in this column in lieu of a

quantity indicates that the quantity is variable and the

quantity may vary from application to application.

A-3
TM 5-3895-368-14&P

4. Explanation of Columns (Section IV).

a. NATIONAL STOCK NUMBER (NSN) INDEX.

(1) STOCK NUMBER column. This column

lists the NSN by National item identification number

(NIIN) sequence. The NIIN consists of the last nine

digits of the NSN NSN (i.e., 5305-01-674-1467). When

using this column to NIIN locate an item, ignore the first

4 digits of the NSN. However, the complete NSN should

be used when ordering items by stock number.

(2) FIG. column. This column lists the

number of the Figure where the item is identified/located.

The figures are in numerical order in Section II and

Section III.

(3) ITEM column. The item number identifies

the item associated with the figure listed in the adjacent

FIG. column. This item is also identified by the NSN

listed on the same line.

b. PART NUMBER INDEX. Part numbers in this

index are listed by part number in ascending

alphanumeric sequence (i.e., vertical arrangement of

letter and number combination which places the first

letter or digit of each group in order A through Z, followed

by the numbers 0 through 9 and each following letter or

digit in like order).

(1) CAGEC column. The Commercial And

Government Entity Code (CAGEC) is a 5-digit

alphanumeric code used to identify the manufacturer,

distributor, or Government agency, etc., that supplies the

item.

(2) PART NUMBER column. Indicates the

primary number used by the manufacturer (individual,

firm, corporation, or Government activity), which controls

the design and characteristics of the item by means of its

engineering drawings, specifications, standards, and

inspection requirements to identify an item or range of

items.

(3) STOCK NUMBER column. This column

lists the NSN for the associated part number and

manufacturer identified in the PART NUMBER and

CAGEC columns to the left.

(4) FIG. column. This column lists the

number of the figure where the item is identified/located

in Section II and III.

(5) ITEM column. The item number is that

number assigned to the item as it appears in the figure

referenced in the adjacent figure number column.

c. FIGURE AND ITEM NUMBER INDEX.

(1) FIG. column. This column lists the

number of the figure where the item is identified/located

in Section II and III.

(2) ITEM column. The item number is that

number assigned to the item as it appears in the figure

referenced in x S, the adjacent figure number column.

(3) STOCK NUMBER column. This column

lists the NSN for the item.

(4) CAGEC column. The Commercial And

Government Entity Code (CAGEC) is a 5-digit

alphanumeric code used to identify the manufacturer,

distributor, or Government agency, etc., that supplies the

item.

(5) PART NUMBER column. Indicates the

primary number used by the manufacturer (individual,

firm, corporation, or Government activity), which controls

the design and characteristics of the item by means of its

engineering drawings, specifications standards, and

inspection requirements to identify an item or range of

items.

5. Special Information.

a. USABLE ON CODE. The usable on code

appears in the lower left corner of the Description column

heading.

Usable on codes are shown as "UOC “ in the Description

Column (justified left) on the first line applicable item

description/nomenclature. Uncoded items are applicable

to all models. Identification of the usable on codes used

in the RPSTL are:

Code Used On

Not Applicable

b. FABRICATION INSTRUCTIONS. Bulk materials

required to manufacture items are listed in the Bulk

Material Functional Group of this RPSTL. Part numbers

for bulk materials are also referenced in the description

column of the line item entry for the item to be

manufactured/fabricated. Detailed fabrication

instructions for items source coded to be manufactured

or fabricated are found in the maintenance portion of this

manual.

c. ASSEMBLY INSTRUCTION. Detailed assembly

instructions for items source coded to be assembled

from component spare/repair parts are found in the

maintenance portion of this manual. Items that make up

the assembly are listed immediately following the

assembly item entry or reference is made to an

applicable figure.

d. KITS. Line item entries for repair parts kits

appear in group 9401 in Section II of this Appendix.

A-4
TM 5-3895-368-14&P

e. INDEX NUMBERS. Items which have the word

BULK in the figure column will have an index number

shown in the item number column. This index number is

a cross-reference between the National Stock

Number/Part Number Index and the bulk material list in

Section II.

6. How to Locate Repair Parts.

a. When National Stock Number or Part Number is

Not Known.

(1) First. Using the table of contents,

determine the assembly group or subassembly group to

which the item belongs. This is necessary since figures

are prepared for assembly groups and subassembly

groups, and listings are divided into the same groups.

(2) Second. Find the figure covering the

assembly group or subassembly group to which the item

belongs.

(3) Third. Identify the item on the figure and

use the Figure and Item Number Index to find the NSN.

b. When National Stock Number or Part Number is

Known.

(1) First. Using the National Stock Number or

Part Number Index, find the pertinent National Stock

Number or Part Number. The NSN index is in National

Item Identification Number (NIIN) sequence (see 4.a(1)).

The part numbers in the Part Number index are listed in

ascending alphanumeric sequence (see 4.b). Both

indexes cross-reference you to the illustration figure and

item number of the item you are looking for.

(2) Second. Turn to the figure and item

number, verify that the item is the one you’re looking for,

then locate the item number in the repair parts list for the

figure.

7. Abbreviations.

Abbreviations Explanation

AVIM Aviation Intermediate Maintenance

AVUM Aviation Unit Maintenance

BOI Basis of Issue

DS Direct Support

GS General Support

MAC Maintenance Allocation Chart

MFD Manufactured

NIIN National Item Identification Number

(consists of the last 9 digits of the NSN)

NSN National Stock Number

RPSTL Repair Parts and Special Tools List

SMR Source, Maintenance, and

Recoverability

TMDE Test, Measurement and Diagnostic

Equipment

UM Unit Maintenance

UOC Usable on Code

A-5
TM 5-3895-368-14&P

Figure 1. Accessory Items, Asphalt Hose
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 22 BODY CHASSIS AND HULL

ACCESSORY ITEMS

GROUP 2202 ACCESSORY ITEMS

FIG. 1 ACCESSORY ITEMS, ASPHALT HOSE

1 PAOZZ 19207 6566675 BRACKET, VEHICULAR C ..................................... 1

2 PAOZZ 19207 8690527 STRAP, WEBBING ................................................. 1

3 PAOZZ 96906 MS27183-14 WASHER, FLAT 3/8 INCH...................................... 4

4 PAOZZ 81718 H2525M WASHER, LOCK 3/8 INCH SPLIT.......................... 4

5 PAOZZ 96906 MS90725-55 SCREW, CAP, HEXAGON H 3/8-16UNC-2A X...... 4

1⁄2 INCH LONG, GRADE 5.......................................

6 XBOZZ 96906 MS51884-21 PLUG, PIPE 3 INCH NPT, SQUARE HEAD ........... 1

7 PAOZZ 96906 MS39233-9B COUPLING, PIPE 2 INCH NPT .............................. 1

8 PAOZZ 96906 MS51953-241B NIPPLE, PIPE 3 INCH NPT X 3 INCH .................... 1

LONG ......................................................................

9 PAOZZ 96906 MS14303-2P48 TEE, PIPE 3 INCH NPT .......................................... 1

10 PAOZZ 11740 3000-9 HOSE ASSEMBLY, METAL.................................... 1

11 PAOZZ 41592 245SS-HOSE END-3 COUPLING HALF, QUICK...................................... 2

IN

END OF FIGURE

1-1
TM 5-3895-368-14&P

Figure 2. Plate/Decal Installation.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 2210 DATA PLATES

FIG. 2 PLATE/DECAL INSTALLATION

1 PAOZZ 11740 3000-109 PLATE, INSTRUCTION ............................................... 1

2 PAOZZ 11740 3000-110 PLATE, INSTRUCTION ............................................... 1

3 PAOZZ 11740 3000-111 PLATE, IDENTIFICATION ........................................... 1

4 PAOZZ 11740 3000-112 PLATE, INSTRUCTION ............................................... 1

5 PAOZZ 11740 MS21318-20 SCREW, DRIVE NO. 4 X 1/16 INCH LONG............... 16

END OF FIGURE

2-1
TM 5-3895-368-14&P

Figure 3. Thermometer.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 47 GAUGES (NON-ELECTRICAL)

GROUP 4702 GAUGES, MOUNTING, LINES

AND FITTINGS

FIG. 3 THERMOMETER

1 PAOZZ 38056 30-EI-60R-240 50 THERMOMETER, SELF-IN. ........................................ 1

/550DEG F

END OF FIGURE

3-1
TM 5-3895-368-14&P

Figure 4. Dedrumming Tunnel and Guards.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 73 CONCRETE AND ASPHALT

GROUP 7312 FEEDER OR CONVEYOR

DISCHARGE

FIG. 4 DEDRUMMING TUNNEL AND GUARDS

1 AFFFF 11740 3000-139 DOOR ASSEMBLY, REAR .......................................... 1

2 XBFZZ 11740 3000-139-1 DOOR, REAR............................................................... 1

-3 XBFZZ 11740 3000-141 STOP, DOOR............................................................... 2

4 XBFZZ 11740 3000-140 RING, DOOR LIFT ....................................................... 1

5 PFOFF 11740 3000-103 TUNNEL, ASPHALT MELT, INCLUDES...................... 1

PULLEYS AS PART OF WELDMENT .........................

6 AFFFF 11740 3000-138 DOOR ASSEMBLY, FRT ............................................. 1

7 XBFZZ 11740 3000-138-1 DOOR, FRONT ............................................................ 1

8 XBFZZ 11740 3000-141 STOP, DOUR,.............................................................. 2

9 XBFZZ 11740 3000-140 RING, DOOR LIFT ....................................................... 1

10 PAOZZ 14959 CAP-150-2 CAP, PIPE 2 INCH NPT............................................... 2

11 PFOZZ 11740 3000-12 CAP, PROTECTIVE, DUST ......................................... 1

12 PFOZZ 11740 3000-13 RAINSHIELD, LH FORWARD ..................................... 1

13 PFOZZ 11740 3000-14 RAINSHIELD, RH FORWARD..................................... 1

14 PAOZZ 11740 3000-24 CLAMP, BOLT.............................................................. 8

15 PFOZZ 11740 ST-M-C-7 PIN, LOCK.................................................................... 8

16 PAOZZ 11740 3000-25 FRAME, STRUCTURAL, VE........................................ 2

17 PAOZZ 11740 3000-23 BAR, HOLD DOWN ..................................................... 4

18 PFOZZ 96906 MS51967-14 NUT, PLAIN, HEXAGON 1/2UNC-2B.......................... 8

19 PFOZZ 11740 3000-15 RAINSHIELD, LH REAR .............................................. 1

20 PFOZZ 11740 3000-16 RAINSHIELD, RH REAR.............................................. 1

21 PFOZZ 11740 3000-17 RAINSHIELD................................................................ 1

END OF FIGURE

4-1
TM 5-3895-368-14&P

Figure 5. Loading Platform.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7312 FEEDER OR CONVEYOR

DISCHARGE

FIG. 5 LOADING PLATFORM

1 XBOZZ 11740 3000-128 RAMP, LOAD ............................................................... 1

2 XBOZZ 11740 3000-129 BRACKET, LOAD RAMP ............................................. 2

3 PAOZZ 80204 B1821BHO38 SCREW, CAP, HEXAGON H 3/8-16NC X 1................ 6

C1OON INCH.............................................................................

4 PAOZZ 96906 MS51967-8 NUT, PLAIN, HEXAGON 3/8-16NC. ............................ 18

5 PAOZZ 81718 H2525M WASHER, LOCK 3/8 INCH SPLIT............................... 18

6 XBOZZ 11740 3000-132 LEG, PLATFORM . .................................................... 2

7 XBOZZ 11740 3000-126 LADDER, INCLUDES CHAIN AND HOOK .................. 1

AS WELDMENT

8 PAOZZ B0204 B1821BH038C300N SCREW, CAP, HEXAGON H 3/B-16NC X 3 ............... 7

INCHES........................................................................

9 PAOZZ 80204 B1821BH038C150N SCREW, CAP, HEXAGON H 3/B-16NC X 1 1/ .......... 5

2 INCHES.....................................................................

10 XBOZZ 11740 3000-127 BRACE, LADDER. ..................................................... 1

11 XBOZZ 11740 3000-133 LEG EXTENSION, PLAT ............................................. 2

12 XBOZZ 11740 3000-131 BRACE, PLATFORM ................................................... 2

13 XBOZZ 11740 3000-130 PLATFORM, LOAD...................................................... 1

END OF FIGURE

5-1
TM 5-3895-368-14&P

Figure 6. Upper Structure, Loading Platform.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7312 FEEDER OR CONVEYOR

DISCHARGE

FIG. 6 UPPER STRUCTURE, LOADING

PLATFORM

1 XBOZZ 11740 3000-115 CROSS BEAM, REAR ................................................. 1

2 PAOZZ 96906 MS51967-8 NUT, PLAIN, HEXAGON 3/d-16NC ............................ 16

3 PAOZZ 81718 H2525M WASHER, LOCK 3/8 INCH SPLIT............................... 16

4 XBOZZ 11740 3000-114 CROSS BEAM, FRONT............................................... 1

5 XBOZZ 11740 3000-116 RAIL, TROLLEY........................................................... 1

6 XBOZZ 11740 3000-113 SUPPORT, UP-RIGHT ................................................ 4

7 PAOZZ 80204 B1821BH038C150N SCREW, CAP, HEXAGON H 3/8-16NC X 1 1/............ 16

2 INCHES.....................................................................

8 PAOZZ 96906 MS51967-20 NUT, PLAIN, HEXAGON 5/8-11NC ............................ 4

9 PAOZZ 96906 MS51415-10 WASHER, LOCK 5/8 INCH......................................... 4

10 PAOZZ 30204 81821BH063C150N SCREW, CAP, HEXAGON H 5/8-llNC X 1 1/ ............. 4

2 INCHES.....................................................................

END OF FIGURE

6-1
TM 5-3895-368-14&P

Figure 7. Guard Rails.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7312 FEEDER OR CONVEYOR

DISCHARGE

FIG. 7 GUARD RAILS

1 PAOZZ 96906 MS51415-7 WASHER, LOCK 1⁄2 INCH SPLIT................................. 2

2 PAOZZ 96906 MS51967-14 NUT, PLAIN, HEXAGON 3/8-16NC ............................. 2

3 XBOZZ 11740 3000-118 RAILING, RR CORNER ............................................... 2

4 PAOZZ 81718 H2525M WASHER, LOCK 3/8 INCH SPLIT............................... 13

5 PAOZZ 96906 MS51967-8 NUT, PLAIN, HEXAGON 3/8-16NC ............................. 13

6 PAOZZ 80204 B1821BH038C150N SCREW, CAP, HEXAGON H 3/8-16NC X 1 1/........... 9

2 INCHES.....................................................................

7 XBOZZ 11740 3000-120 RAILING, LEFT SIDE................................................... 1

8 XBOZZ 11740 3000-122 RAILING, FRT CORNER ............................................. 1

9 XBOZZ 11740 3000-123 SUPPORT, FRT RAIL.................................................. 1

10 XBOZZ 11740 3000-124 SUPPORT, RT RAIL .................................................... 1

11 XBOZZ 11740 3000-119 RAILING, RT SIDE....................................................... 1

12 XBOZZ 11'740 3000-125 SUPPORT, LT RAIL, INCLUDES CHAIN .................... 1

AND HOOK AS WELDMENT ......................................

13 XBOZZ 11740 3000-121 RAILING, LADDER ...................................................... 1

14 PAOZZ 80204 81821BH038C100N SCREW, CAP, HEXAGON H 3/8-16NC X 1................ 4

INCH.............................................................................

END OF FIGURE

7-1
TM 5-3895-368-14&P

Figure 8. Discharge Chute.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7312 FEEDER OR CONVEYOR

DISCHARGE

FIG. 8 DISCHARGE CHUTE

1 XBOZZ 11740 3000-136 CHUTE, DISCHARGE, INCLUDES CHAINS............... 1

AND HOOKS AS WELDMENT ....................................

2 PAOZZ 80204 B1821BH038C150N SCREW, CAP, HEXAGON H 3/8-16NC X 1 1/........... 2

2 INCHES.....................................................................

3 XBOZZ 11740 3000-137 RETAINER, BARREL................................................... 1

4 PAOZZ 96906 MS51922-18 NUT, SELF-LOCKING, HE 3/8-156NCC ..................... 2

5 PAOZZ 80204 81821BH038C250N SCREW, CAP, HEXAGON H 3/8-16NC X 2 1/............ 2

2 INCHES.....................................................................

6 PADZZ 96906 M527183-14 WASHER, FLAT 3/16 INCH......................................... 4

7 XBOZZ 11740 3000-135 LEG EXTENSION, CHUT ............................................ 2

8 PAOZZ 96906 MS51967-3 NUT, PLAIN, HEXAGON 3/8-16NC ............................ 2

9 PAOZZ 96906 MS51922-33 NUT, SELF-LOCKING, HE 1/2-13UNC-2B.................. 2

10 XBOZZ 11740 3000-134 LEG, CHUTE................................................................ 2

END OF FIGURE

8-1
TM 5-3895-368-14&P

Figure 9. Valves and Hot Oil Piping.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7318 TANKS, VALVES, FORMED

HOSES, LINES, FITTINGS

FIG. 9 VALVES AND HOT OIL PIPING

1 PAOZZ 88772 115T304SS-2 UNION, PIPE 2 INCH NPT, STAINLESS..................... 2

STEEL SEAT................................................................

2 PAOZZ 11740 3000-5 PIPE ASSEMBLY, METAL........................................... 1

3 PFOZZ 30204 B1821BH063C200N SCREW, CAP, HEXAGON H 5/8-11UNC-2A X........... 24

2 INCH LONG, GRADE 5 ............................................

4 PAOZZ 11740 3000-6 GASKET 2 INCH RING................................................ 7

5 PFOZZ 96906 MS51967-20 NUT, PLAIN, HEXAGON 5/8-11UNC-ZB.................... 24

6 PAOZZ 11740 3000-4 PIPE ASSEMBLY, METAL........................................... 1

7 PAOZZ 14959 488-1/2-2 VALVE, GATE 2 INCH FLANGED ............................... 3

8 PAOZZ 11740 3000-3 GASKET 3⁄4 INCH RING............................................... 2

9 PFOZZ 96906 MS51967-14 NUT, PLAIN, HEXAGON 1/2-13UNC-2B..................... 8

10 PAOZZ 11740 3000-1 PIPE ASSEMBLY, METAL........................................... 1

11 PAOZZ 16327 4Z067 HOSE ASSEMBLY, METAL......................................... 2

12 PAOZZ 96906 MS51953-241 NIPPLE, PIPE 3 INCH NPT X 3 INCH ......................... 1

LONG ...........................................................................

13 PAOZZ 41592 2951-4 COUPLING, HOSE 3 INCH ......................................... 1

14 PAOZZ 41592 27755 CAP, PROTECTIVE, DUST, INCLUDES..................... 1

CHAIN WITH ATTACHING PARTS .............................

15 PFOZZ 29215 L HANDLE, MANUAL CONTR........................................ 1

16 PAOZZ 29215 601-SJ-3 VALVE, PLUG 3 INCH WITH 3/4NPT ......................... 1

JACKET PORTS ..........................................................

17 PAOZZ 11740 3000-2 PIPE ASSEMBLY, METAL........................................... 1

18 PFOZZ 80204 B121BH050C200N SCREW, CAP, HEXAGON H 1/2-13UNC-2A X.......... 8

2 INCH LONG, GRADE 5 ............................................

19 PAOZZ 11740 3000-8 PIPE ASSEMBLY, METAL........................................... 1

20 PFOZZ 80204 31821BH063C250N SCREW, CAP, HEXAGON H 5/8-11UNC-2A X.......... 3

2.5 INCH LONG, GRADE 5 .........................................

21 PFOZZ 96906 MS51967-20 NUT, PLAIN, HEXAGON 5/8-11UNC-2B.................... 8

22 PAOZZ 11740 3000-7 PIPE ASSEMBLY, METAL........................................... 1

END OF FIGURE

9-1
TM 5-3895-368-14&P

Figure 10. Connecting Hot Oil Piping.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7318 TANKS, VALVES, FORMED

HOSES, LINES, FITTINGS

FIG. 10 CONNECTING HOT OIL PIPING

1 PAOZZ 11740 3000-6 GASKET 2 INCH RING................................................ 4

2 PAOZZ 11740 3000-10 PIPE ASSEMBLY, METAL .......................................... 2

3 XBOZZ 96906 MS51884-19 PLUG, PIPE 2.5 INCH NPT, SQUARE HEAD............. 2

4 PFOZZ 96906 MS51967-20 NUT, PLAIN, HEXAGON 5/6-11UNC-28 .................... 16

5 PFOZZ 80204 B1821BH063C250N SCREW, CAP, HEXAGON H 5/8-11UNC-2A X.......... 16

2.5 INCH LONG, GRADE 5 .........................................

6 PFOZZ 11740 3000-11 PIPE ASSEMBLY, METAL........................................... 1

END OF FIGURE

10-1
TM 5-3895-368-14&P

Figure 11. Storage Tank and Pipe Coils.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7318 TANKS, VALVES, FORMED

HOSES, LINES, FITTINGS

FIG. 11 STORAGE TANK AND PIPE COILS

1 PFFZZ 96906 MS51967-20 NUT, PLAIN, HEXAGON 5/8-11UNC-2R.................... 15

2 PFFZZ 96906 MS27183-21 WASHER, FLAT 5/8 INCH.......................................... 4

3 PFFZZ 11740 3000-27 CLAMP, BRIDGE . ...................................................... 4

4 PAFHH 11740 3000-28 HEATER, BITUMEN .................................................... 1

5 PFFZZ 80204 B1821BH063C250N SCREW, CAP, HEXAGON H 5/8-11UNC-ZA X ......... 12

2.5 INCH LONG, GRADE 5 .........................................

6 PAFZZ 11740 3000-6 GASKET 2 INCH RING................................................ 3

7 PAFZZ 11740 3000-26 PIPE ASSEMBLY, METAL........................................... 1

8 PAOZZ 80204 B1821BH063C250N SCREW, CAP, HEXAGON H 5/8-11UNC-2A X d

2.5 INCH LONG, GRADE 5,

9 PAOZZ 96906 MS51967-20 NUT, PLAIN, HEXAGON 5/8-11UNC-ZB.................... 8

10 PFOZZ 14959 555-2 FLANGE, PIPE, BLIND ................................................ 2

11 PFOZZ 11740 3000-l04 TANK, ASPHALT STORAGE....................................... 1

12 PAOZZ 14959 CAP-150-2 CAP, PIPE.................................................................... 1

END OF FIGURE

11-1
TM 5-3895-368-14&P

Figure 12. Electric Hoist Installation.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7320 BOOM AND ATTACHING PARTS

FIG. 12 ELECTRIC HOIST INSTALLATION

1 XBOOO 12128 3222 TROLLEY, I-BEAM....................................................... 1

2 XBOFF 12128 2403 HOIST ASSEMBLY...................................................... 1

3 PAOZZ 45861 MODEL41DRUM SLING, DRUM LIFTING............................................... 1

SLING

END OF FIGURE

12-1
TM 5-3895-368-14&P

Figure 13. Electric Hoist, Motor End
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7320 BOOM AND ATTACHING PARTS

FIG. 13 ELECTRIC HOIST, MOTOR END

1 KFFZZ 12128 940822 SCREW, MACH, FIL HO 1/4-20NC X 1 1/................... 2

2 INCHES PART OF KIT P/N C302.............................

2 KFFZZ 12128 940802 WASHER, LOCK 1⁄4 INCH PART OF KIT .................... 2

P/N C302......................................................................

3 XBFZZ 12128 24707 LABEL, PRODUCT ...................................................... 1

4 XBFZZ 12128 24504 COVER, MOTOR HSG ................................................ 1

5 XBFZZ 12128 82001 BEARING, BALL, ANNULA.......................................... 1

6 KFFZZ 12128 2472w SWITCH, STATIONARY PART OF KIT P/N ............... 1

C337.............................................................................

7 KFFZZ 12128 24753 CENTRIFUGAL MECHANI PART OF KIT P/N............ 1

C349.............................................................................

8 KFFZZ 12128 24360 SPACER PART OF KIT P/N C349............................... 1

9 KFFZZ 12128 987523 SCREW, MACH, RD HO NO. B-32NC X 1/2............. 2

PART OF KIT P/N C337 ..............................................

10 XBFZZ 12128 24842 DECAL, WARNING...................................................... 1

11 XBFFF 12124 24633 ROTOR ASSEMBLY.................................................... 1

12 XBFZZ 12128 27790 RING, RETAINING..................................................... s 2

13 XBFZZ 12128 82003 BEARING, INBOARD.................................................. 1

14 XBFZZ 12128 27292 WASHER, WAVE......................................................... 1

15 XBFZZ 12128 27291 SPACER....................................................................... 1

16 XBFZZ 12128 24770 LABEL, IDENTIFICAT.................................................. 1

17 XBFZZ 12128 27716 CAPACITOR ................................................................ 1

18 KFFZZ 12128 27753 SPRING, MOUNTING PART OF KIT P/N ................... 1

C336.............................................................................

19 KFFZZ 12128 982688 SCREW, MACH, FIL HD 1/4-2ONC X 1/2 ................... 1

PART OF KIT P/N C336 ..............................................

20 XBFZZ 12128 24720 STATOR ASSEMBLY .................................................. 1

21 XBFZZ 12128 983541 PIN, STATOR............................................................... 1

END OF FIGURE

13-1
TM 5-3895-368-14&P

Figure 14. Electric Hoist, Gears and Hooks.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7320 BOOM AND ATTACHING PARTS

FIG. 14 ELECTRIC HOIST SEARS AND

HOOKS

1 XBFFF 12128 2788 HOOK ASSY, SUSPENSI............................................ 1

2 KBFFF 12128 28689 HOOK ASSEMBLY ...................................................... 1

3 KFOZZ 12128 82280 LATCH, SAFETY PART OF KIT P/N ........................... 1

45661 ...........................................................................

4 KFOZZ 12123 937448 SCREW, MACH, RD HD NO. 5-40NC X ................... 1

1 1⁄4 INCHES PART OF KIT P/N 45661 .......................

5 KFOZZ 12128 86171 SPRING, LATCH PART OF KIT P/N ........................... 1

45661 ...........................................................................

6 KFOZZ 12128 982627 NUT, SELF LOCKING NO. 5-40NC PART ................ 1

OF KIT P/N 45661........................................................

7 XBFZZ 12128 987554 SCREW, MACH RD HD 3/8-16NC X 1 1/ ................... 2

2 INCHES.....................................................................

3 XBFZZ 12128 27703 ADAPTER, SUSPENSION........................................... 1

9 XBFZZ 12128 927755 NUT, PLAIN HEX ......................................................... 2

10 KFFZZ 12128 27361 COLLAR PART OF KIT P/N C329 ............................... 1

11 KFFZZ 12128 27805 PIN PART OF KIT P/N C329 ....................................... 1

12 KFFZZ 12128 954802 WASHER, FLAT 1⁄4 INCH PART OF KIT ..................... 1

P/N C304......................................................................

13 KFFZZ 12128 982226 WASHER, LOCK 1⁄4 INCH PART OF KIT .................... 1

P/N C3304....................................................................

14 KFFZZ 12126 927764 SCREW, CAP, HEX HO 1/4-20NC X 1....................... 1

INCH PART OF KIT P/N C3040...................................

15 XBFZZ 12128 85832 CHAIN, LOOSE END ................................................... 1

16 XBFZZ 12128 24015 BLOCK, LOOSE END .................................................. 1

17 KFFZZ 12128 983764 PIN PART OF KIT P/N C328., , ................................... 1

18 KFOZZ 12128 924787 PIN, GROOVED PART OF KIT P/N C32 ..................... 1

19 XBOZZ 12128 24785 BLOCK, STOP, ........................................................... , 1

20 XBFZZ 12128 82638 NUT, LOOSE END....................................................... 1

21 XBFZZ 12128 27360 LIFTWHEEL ................................................................. 1

22 XBFZZ 12128 27008 GUIDE, CHAIN............................................................. 2

23 XBFZZ 12128 88429 BEARING, BALL, ANNULA.......................................... 2

24 XBFZZ 12128 27747 GASKET, HOUSING.................................................... 1

25 XBFZZ 12128 24620 FRAME ASSEMBLY .................................................... 1

26 XBFZZ 12123 940337 PLUG, EXPANSION..................................................... 1

27 XBFZZ 12128 982454 PLUG............................................................................ 4

28 KFFZZ 12128 982106 WASHER, FLAT NO. 6 PART OF KIT P/N................. 1

C307307.......................................................................

29 KFFZZ 12125 9R6285 WASHER, LOCK NO. 6 INTERNAL TOOTH ............. 1

PART OF KIT P/N C3071 ............................................

30 KFFZZ 12128 987519 .SCREW, SELFTAP RH NO 6-32NC X 3/ .................. 1

8 INCH, TYPE F PART OF KIT P/N C307.

31 XBFZZ 12128 982699 SCREW, MACH RD H D.............................................. 3

32 XBFZZ 12128 28830 SCREW, CAP .............................................................. 4

33 XBFZZ 12128 27009 GEAR, LIFTWHEEL..................................................... 1

34 XBFZZ 12128 27767 RING, RETAINING...................................................... 1

35 XBFZZ 12128 24642 SHAFT & PINION ASSY .............................................. 1

36 XBFZZ 12128 32001 BEARING, BALL, ANNULA.......................................... 2

14-1
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

37 XBFZZ 12128 27765 RING, RETAINING....................................................... 1

31 XBFZZ 12128 28695 PROTECTOR, ,............................................................ 1

39 XBFZZ 12128 24351 PINION, INTERMEDIAT .............................................. 1

40 XBFZZ 12128 28669 HOUSING, GEAR ........................................................ 1

41 XBFZZ 12128 88440 BEARING, INBOARD................................................... 1

42 XBOZZ 12126 28679 HOOK & BLOCK ASSY................................................ 1

43 XBOZZ 12128 982526 NUT, SLOTTED ........................................................... 1

44 XBOZZ 12128 88485 BEARING, ROLLER, THRU......................................... 1

45 XBOZZ 12128 945921 BEARING, WASHER, THRU ....................................... 1

46 XBOZZ 12128 45401 BODY, LOWER HOOK ................................................ 1

47 XBOOO 12128 2886 HOOK ASSEMBLY, LOWE.......................................... 1

48 KFOZZ 12128 82280 LATCH, SAFETY PART OF KIT P/N ........................... 1

45661 ...........................................................................

49 KFOZZ 12128 987448 SCREW, MACH, RD HD NO 5-40NC X ...................... 2

1 1⁄4 INCHES PART OF KIT P/N 45661 .......................

50 KFOZZ 12128 86171 SPRING, LATCH PART OF KIT P/N ........................... 1

45661 ...........................................................................

51 KFOZZ 12128 982627 NUT, SELF LOCKING NO. 5-40NC PART ................ 2

OF KIT P/N 45661. 61..................................................

52 XBOZZ 12128 983772 PIN, STRAIGHT, HEADLE........................................... 1

53 XBOZZ 12128 45943 PIN, STRAIGHT, HEADLE........................................... 1

54 XBOZZ 12128 28007 COLLAR, SHAFT ......................................................... 1

55 XBOZZ 12128 35944-10.5 CHAIN, LOAD .............................................................. 1

56 XBFZZ 12128 27028 HOUSING, MOTOR ..................................................... 1

END OF FIGURE

14-2
TM 5-3895-368-14&P

Figure 15. Electric Hoist, Brake End.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7320 BOOM AND ATTACHING PARTS

FIG. 15 ELECTRIC HOIST, BRAKE END

1 XBFZZ 12128 24741 PLATE, BRAKE............................................................ 1

2 XBFZZ 12128 24603 PLATE, FRICTION....................................................... 2

3 XBFZZ 12128 27817 DISC, BRAKE............................................................... 2

4 XBFZZ 12128 24600 PLATE, FRICTION....................................................... 1

5 XBFZZ 12128 24607 ARMATURE, BRAKE................................................... 1

6 XBFZZ 12128 24731 SPRING, BRAKE ......................................................... 2

7 XBFZZ 12123 51001 COIL, BRAKE............................................................... 1

8 XBFZZ 12128 24606 FIELD, BRAKE............................................................. 1

9 XBFZZ 12128 24738 STRAP, RETAIN-R ...................................................... 1

10 XBFZZ 12128 982442 NUT, PLAIN HEX ......................................................... 2

11 XBFZZ 12123 24757 COVER, BACK FRAME ............................................... 1

12 XBFZZ 12128 24765 LABEL, WARNING....................................................... 1

13 KFFZZ 12128 987395 SCREW, MACH, FIL HD 1/4-2GNC X 1 1/ ................. 2

4 INCHES PART OF KIT P/N C309.............................

14 KFFZZ 12128 940802 WASHER, LOCK 1⁄4 INCH HI-COLLAR ....................... 2

PART UF KIT P/N C309...............................................

15 XBFZZ 12128 24842 DECAL, WARNING...................................................... 1

16 KFFZZ 12128 982688 SCREW, MACH, FIL HD 1/4-20NC X 1/2.................... 1

INCH PART OF KIT P/N C306.....................................

17 KFFZZ 12128 982226 WASHER, LOCK 1⁄4 INCH PART OF KIT .................... 1

P/N C36........................................................................

18 KFFZZ 12128 927835 WASHER, FLAT 1⁄4 INCH PART OF KIT ..................... 1

P/N C3036....................................................................

19 PAOZZ 12128 24614 CONTROL ASSEMBLY, PU ........................................ 1

20 XBFZZ 12128 51011 CABLE, CONTROL...................................................... 1

21 XBOOO 12128 28600 CONTROL ASSEMBLY ............................................... 1

22 XBOZZ 12128 81704 TAG, WARNING .......................................................... 1

23 XBFZZ 12128 24d40 CORD, POWER ........................................................... 1

24 XBFZZ 12128 51692 LEAD, WIRE 16 GA, STRANDED X 1.88.................... 1

INCHES LONG, WHITE INSULATION ........................

25 XBFZZ 12128 51659 LEAD, WIRE 16 GA, STRANDED X 44 ....................... 1

INCHES LONG, WHITE INSULATION ........................

26 XBFZZ 12128 51533 LEAD, WIRE 16 GA, STRANDED X 4 ......................... 3

INCHES LONG, WHITE INSULATION ........................

27 XBFZZ 12128 51828 LEAD, WIRE 16 GA, STRANDED X 2.25.................... 1

INCHES LONG, WHITE INSULATION ........................

28 XBFZZ 12128 51995 LEAD, WIRE 16 GA, STRANDED X 7 ......................... 1

INCHES LONG, WHITE INSULATION ........................

29 XBFZZ 12128 51996 LEAD, WIRE 16 GA, STRANDED X 4 ......................... 1

INCHES LONG, WHITE INSULATION ........................

30 XBFZZ 12128 51997 LEAD, WIRE 16 GA, STRANDED X 4 ......................... 1

INCHES LONG, WHITE INSULATION ........................

31 XBFZZ 12128 51831 LEAD, WIRE 16 GA, STRANDED X 17 ....................... 1

INCHES LONG, WHITE INSULATION ........................

32 XBFZZ 12128 51832 LEAD, WIRE 16 GA, STRANDED X 24 ....................... 1

INCHES LONG, WHITE INSULATION ........................

33 XBFZZ 12128 982473 WIRE NUT, SMALL...................................................... 2

34 XBFZZ 12128 982477 WIRE NUT, LARGE ..................................................... 1

15-1
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

35 XBFZZ 12128 25858 SCREW, SELFTAP...................................................... 2

36 XBFZZ 12128 28835 CONTACTOR ASSEMBLY .......................................... 1

37 XBFZZ 12123 35881 INSULATOR................................................................. 1

38 XBFZZ 12128 24021 BRACKET .................................................................... 1

39 XBFZZ 12123 27852 HUB, BRAK.................................................................. 1

40 XBFZZ 12128 27766 RING, RETAINING....................................................... 1

41 XBFZZ 12128 982717 SCREW, MACH, FIL HD 1/4-200NC X 5/R ................ 1

INCH.............................................................................

END OF FIGURE

15-2
TM 5-3895-368-14&P

Figure 16. Electric Hoist, Controller.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7320 BOOM AND ATTACHING PARTS

FIG. 16 ELECTRIC HOIST CONTROLLER

1 KFOZZ 12128 983738 SCREW, MACH NO. 3-32NC X 5/1 INCH ................. 2

PART OF KIT P/N 28627 .............................................

2 KFOZZ 12128 28730 GROMMET PART 09 KIT P/N 28627 .......................... 1

3 KFOZZ 12128 28845 RING, RETAINER PART OF KIT P/N 28627............... 1

4 KFOZZ 12128 927835 WASHER, FLAT 1⁄4 INCH PART OF KIT ..................... 1

P/N 51481 ....................................................................

5 KFOZZ 12128 927930 SCREW, MACH, RD HD 1/4-20NC X 1/2 ................... 1

INCH PART OF KIT P/N 51481 ...................................

6 KFOZZ 12128 51353 PIN PART OF KIT P/N 5148 ........................................ 2

7 KFOZZ 12128 951726 SCREW, MACH PART OF KIT P/N 51481.................. 2

3 XBOZZ 12128 28876 GASKET....................................................................... 1

9 KFOZZ 12128 983598 SCREW, MACH FIL HD NO. 8-32NC X 1/ ................ 4

2 INCH PART OF KIT P/N 286271 ..............................

10 XBOZZ 12128 51477 COVER ASSEMBLY .................................................... 1

11 KFOZZ 12128 951726 SCREW, MACH PART OF KIT P/N 51472.................. 1

12 KFOZZ 12128 983713 TERMINAL PART OF KIT P/N 51472.......................... 1

13 KFOZZ 12128 51527 JUMPER ASSEMBLY PART OF KIT P/N.................... 1

51472 ...........................................................................

14 KFOZZ 12128 51715 SWITCH PART OF KIT P/N 51472.............................. 2

15 KFOZZ 12128 51707 SPRING, LEAF PART OF KIT P/N 51481 ................... 2

16 XBOZZ 12128 28873 CASE, CONTROL........................................................ 1

17 XBOZZ 12128 24842 DECAL, WARNING...................................................... 1

END OF FIGURE

16-1
TM 5-3895-368-14&P

Figure 17. Trolley Assembly, Hoist.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7320 800M AND ATTACHING PARTS

FIG. 17 TROLLEY ASSEMBLY, HOIST

1 XBOZZ 12128 32660 COLLAR, SHAFT ......................................................... 2

2 XBOZZ 12188 32660 TRACKWHEEL ASSEMBLY........................................ 4

3 XBOZZ 12188 32660 SCREW, ASSEMBLED WAS ...................................... 4

4 XBOZZ 12188 32123 BRACKET, MOUNTING............................................... 1

5 XBOZZ 12123 32503 SIDE FRAME ASSEMBLY........................................... 2

END OF FIGURE

17-1
TM 5-3895-368-14&P

Figure 18. Winch Assembly.
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 7320 BOOM AND ATTACHING PARTS

FIG. 18 WINCH ASSEMBLY

1 MFFZZ 11740 3000-144 CABLE, WIRE ROPE MAKE FROM: .......................... 2

3332T54, CAGEC 39428t CUT TO 14

FT LENGTH .................................................................

2 PAOZZ 39428 3465T27 CLIP, WIRE ROPE....................................................... 2

3 PAOZZ 96906 MS51967-8 NUT, PLAIN, HEXAGON 3/8- 16NC ........................... 6

4 PAOZZ 81718 H2525M WASHER, LOCK 3/8 INCH SPLIT............................... 6

5 PAOZZ 96906 MS27183-14 WASHER, FLAT 3/8 INCH........................................... 6

6 PAOZZ 80204 B1821BH038C150N SCREW, CAP, HEXAGON H 3/8-16NC X 1 1/............ 6

2 INCHES.....................................................................

7 PAOZZ 72031 DL8800 WINCH, DRUM, HAND OPE ....................................... 2

8 XBOZZ 72031 304342 BASE, WINCH ............................................................. 1

9 XBOZZ 72031 204803 NUT, SELF-LOCKING, HE .......................................... 2

10 XBOZZ 72031 205167 BOLT, MACHINE, ........................................................ 1

11 XBOZZ 72031 205055 WASHER, FLAT........................................................... 1

12 XBOZZ 72031 404409 PAWL ........................................................................... 1

13 XBOZZ 72031 404166 SPACER, SLEEVE....................................................... 1

14 XBOZZ 72031 204363 SPRING, HELICAL, TORS .......................................... 1

15 XBOZZ 72031 204360 WASHER, FLAT 1⁄2 I.D. X 7/8 O.D. ............................. 1

X 0.036 INCH THICK ...................................................

16 XBOZZ 72031 204807 SPACER....................................................................... 1

17 XBOZZ 72031 304339 REEL, RATCHET......................................................... 1

18 XBOZZ 72031 205017 BOLT, SQUARE NECK................................................ 1

19 XBOZZ 72031 404043 STRAP, RETAINING.................................................... 1

20 XBOZZ 72031 205016 NUT, PLAIN, HEXAGON ............................................. 1

21 XBOZZ 72031 203161 SHAFT, REEL .............................................................. 1

22 XBOZZ 72031 204358C DECAL, INSTRUCTION............................................... 1

23 XBOZZ 72031 304231 HANDLE....................................................................... 1

24 XBOZZ 72031 205015 NUT, SELF-LOCKING, HE .......................................... 1

25 XBOZZ 72031 204364 SPRING, HELICAL, COMP.......................................... 1

26 XBOZZ 72031 204359 BUSHING SLEEVE...................................................... 1

27 XBOZZ 72031 404163 .WASHER, FLAT.......................................................... 1

23 XBOZZ 72031 404164 RATCHET WHEEL ...................................................... 1

29 XBOZZ 72031 204362 PLATE, PRESSURE, WINC ........................................ 1

30 XBOZZ 72031 304228 SHAFT, DRIVE............................................................. 1

31 XBOZZ 72031 205116 RING, RETAINING....................................................... 1

32 XBOZZ 72031 204012 BUSHING, SHAFT ....................................................... 1

END OF FIGURE

18-1
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 94 KITS

GROUP 9401 KITS AND RELATED PARTS

XBFZZ 12128 C302 MOTOR HSG HOWE KIT ............................................ 2

SCREW, MACH, FIL HO ( 2) 13-1

WASHER, LOCK ( 2) 13-2

XBFZZ 12128 C337 CUTOUT SWITCH KIT ................................................ 1

SCREW, MACH, RD HD ( 2) 13-9

SWITCH, STATIONARY ( 1) 13-6

XBFZZ 12128 C349 CENTRIFUGAL KIT ..................................................... 1

CENTRIFUGAL MECHANI ( 1) 13-7

SPACER ( 1) 13-8

XBFZZ 12128 C336 CAPACITOR MTG KIT,................................................ 1

SCREW, MACH, FIL HD( 1) 13-19

SPRING, MOUNTING ( 1) 13-18

PAOZZ 12128 45661 SNAP HOOK................................................................ 2

LATCH, SAFETY ( 1) 14-3

LATCH, SAFETY ( 1) 14-48

NUT, SELF LOCKING ( 1) 14-6

NUT, SELF LOCKING ( 2) 14-51

SCREW, MACH, RD HD ( 1) 14-4

SCREW, MACH, RD HD ( 2) 14-49

SPRING, LATCH ( 1) 14-5

SPRING, LATCH ( 1) 14-50

XBFZZ 12128 C329 UPPER HOOK KIT....................................................... 1

COLLAR ( 1) 14-10

PIN ( 1) 14-11

XBFZZ 12128 C304 LOOSE END HOWE KIT ............................................. 1

SCREW, CAP, HEX HD ( 1) 14-14

WASHER, FLAT ( 1) 14-12

WASHER, LOCK ( 1) 14-13

XBFZZ 12128 C307 RETAINING KIT, BRG ................................................. 1

SCREW, SELFTAP RH ( 1) 14-30

WASHER, FLAT ( 1) 14-28

WASHER, LOCK ( 1) 14-29

XBFZZ 12128 C328 CHAIN PIN KIT,............................................................ 1

PIN ( 1) 14-17

PIN, GROOVED ( 1) 14-18

XBFZZ 12128 C309 BACK FRAME HOWE KIT ........................................... 2

SCREW, MACH, FIL HD( 2) 15-13

WASHER, LOCK ( 2) 15-14

XBFZZ 12128 C306 CABLE HDWE KIT,...................................................... 1

SCREW, MACH, FIL HD( 1) 15-16

WASHER, LOCK ( 1) 15-17

WASHER, FLAT ( 1) 15-18

XBOZZ 12128 28527 CONTROL STATION KIT, ........................................... 1

GROMMET ( 1) 16-2

RING, RETAINER ( 1) 16-3

SCREW, MACH ( 2) 16-1

SCREW, MACH FIL HO ( 4) 16-9

XBOZZ 12128 51481 PARTS KIT, CONTROL ............................................... 1

KIT-1
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

PIN ( 2) 16-6

SCREW, MACH, RD HO ( 1) 15-5

SCREWS MACH ( 2) 16-7

SPRING, LEAF ( 2) 16-15

WASHER, FLAT ( 1) 16-4

XBOZZ 12128 51472 SWITCH KIT, CONTROL............................................. 1

JUMPER ASSEMBLY ( 1) 16-13

SCREW, MACH ( 1) 16-11

SWITCH ( 2) 16-14

TERMINAL ( 1) 16-12

END OF FIGURE

KIT-2
SECTION II TM 5-3895-368-14&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES (UOC) QTY

GROUP 95 BULK

GROUP 9501 BULK ITEMS

1 PAOZZ 51463 03-92569 WIRE MESH, KNITTED ............................................... 14

END OF FIGURE

BULK-1
SECTION IV TM 5-3895-368-14&P

CROSS- REFERENCE-INDEXES

NATIONAL STOCK NUMBER INDEX

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5310-00-003-9174 11 2 5340-01-057-9492 18 2

4010-01-002-2938 BULK 1 4720-01-117-8253 9 11

5305-00-068-0510 5 3 6585-01-117-9655 3 1

7 14 4720-01-118-6088 1 10

5305-00-071-2071 9 18 5330-01-119-4407 9 4

5310-00-080-6004 1 3 10 1

8 6 11 6

18 5 5330-01-119-5091 9 8

3110-00-155-8432 13 5 5315-01-161-2695 4 15

4730-00-187-7602 1 7 5310-01-218-7137 7 1

4730-00-196-1512 9 12 3950-01-233-2393 18 7

5310-00-225-6993 8 9 5310-01-236-1717 6 9

5305-00-253-5614 2 5 3110-01-237-4870 14 23

5305-00-269-3205 1 5 3895-01-250-1615 4 20

2590-00-473-6331 1 1 3895-01-250-1616 4 13

4730-00-496-7535 9 13 2590-01-250-1878 4 21

5305-00-543-2866 8 5 3895-01-250-7198 4 12

5310-00-637-9541 1 4 3895-01-250-7199 4 19

5 5 5306-01-283-3520 4 14

6 3 3895-01-299-5739 4 17

7 4 4730-01-337-0025 1 8

18 4 3895-01-343-4505 11 4

5305-00-724-7220 6 10 4730-01-343-8422 9 1

5305-00-724-7222 9 3 4730-01-343-8472 4 10

5305-00-724-7224 9 20 11 12

10 5 4730-01-343-8473 1 11

11 5 5430-01-343-8522 11 11

11 8 2510-01-343-8616 4 16

5305-00-725-2317 5 9 3110-01-343-8739 14 44

6 7 3120-01-343-8773 14 45

7 6 5815-01-344-0526 14 52

8 2 5340-01-344-0558 9 14

18 6 5340-01-344-0564 KIT

5310-00-732-0558 5 4 5340-01-344-0679 4 11

6 2 4730-01-344-0725 11 10

7 5 4710-01-344-0790 10 6

8 8 4710-01-344-0791 11 7

18 3 3950-01-344-0804 12 1

5310-00-763-8920 6 8 5315-01-344-1025 14 53

9 5 4820-01-344-1910 9 7

9 21 9905-01-344-3788 2 2

10 4 9905-01-344-3789 2 3

11 1 4710-01-344-5339 9 2

11 9 4710-01-344-5340 9 6

5310-00-758-0318 4 18 4710-01-344-5341 9 10

7 2 4710-01-344-5342 9 19

9 9 4710-01-344-5343 9 22

5305-00-846-5703 5 8 3040-01-344-6395 14 54

5310-00-914-6028 8 4 4820-01-344-9005 9 16

5340-00-968-4060 1 2 4710-01-345-1163 9 17

I-1
SECTION IV TM 5-3895-368-14&P

CROSS- REFERENCE-INDEXES

NATIONAL STOCK NUMBER INDEX

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

4710-01-345-1164 10 2

5340-01-345-6243 9 15

5340-01-346-3967 11 3

3940-01-346-5185 12 3

9905-01-348-1715 2 1

4730-01-351-1570 1 9

3895-01-350-3521 4 5

9905-01-361-3396 2 4

3950-01-413-0075 15 1

I-2
SECTION IV TM 5-3895-368-14&P

NATIONAL STOCK NUMBER AND PART NUMBER INDEX

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

80204 81821BH038C100N 5305-00-068-0510 5 3

7 14

80204 81821BH033C150N 5305-00-725-2317 5 9

6 7

7 6

8 2

13 6

80204 B18218H038C250N 5305-00-543-2866 8 5

80204 B18218H038C300N 5305-00-846-5703 5 8

80204 B18218H050C200N 5305-00-071-2071 9 13

80204 B18218H063C150N 5305-00-724-7220 6 10

80204 B18218H063C200N 5305-00-724-7222 9 3

80204 B18218H063C250N 5305-00-724-7224 9 20

10 5

11 5

11 8

14959 CAP-150-2 4730-01-343-8472 4 10

11 12

12128 C302 KIT

12128 C304 KIT

12128 C306 KIT

12128 C307 KIT

12128 C309 KIT

12128 C323 KIT

12128 C329 KIT

12128 C336 KIT

12128 C337 KIT

12128 C349 KIT

72031 DLB00 3950-01-233-2393 13 7

81718 H2525M 5310-00-637-9541 1 4

5 5

6 3

7 4

18 4

29215 L 5340-01-345-6243 9 15

45861 MODEL 41DRUMSLIN 3940-01-346-5185 12 3

G

96906 MS14303-2P43 4730-01-351-1570 1 9

96906 MS21318-20 5305-00-253-5614 2 5

96906 MS27183-14 5310-30-080-6004 1 3

8 6

18 5

96906 MS27133-21 5310-00-323-8803 11 2

96906 MS39233-98 4730-00-137-7602 1 7

96906 MS51415-10 5310-01-236-1717 6 9

96906 MS51415-7 5310-01-218-7131 7 1

96906 MS51884-19 10 3

96906 MS51884-21 1 6

96906 M351922-16 5310-00-914-6028 8 4

96906 MS51922-33 5310-00-225-6993 d 9

96906 MS51953-241 4730-00-196-1512 9 12

I-3
SECTION IV TM 5-3895-368-14&P

NATIONAL STOCK NUMBER AND PART NUMBER INDEX

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

96906 MS51953-2418 4730-01-337-0025 1 8

96906 MS51967-14 5310-00-768-0318 4 18

7 2

9 9

96906 MS51967-20 5310-00-763-8920 6 8

9 5

9 21

10 4

11 1

11 9

96906 MS519617-8 5310-00-732-0558 5 4

6 2

7 5

18 3

95906 MS990725-55 5305-00-269-3206 1 5

00979 P50A12005 3110-00-155-8432 13 5

11740 ST-M-C-7 5315-01-151-2695 4 15

51463 03-925-89 4010-00-032-2933 BULK 1

88772 115T304SS-2 4730-01-343-3422 9 1

72031 203161 18 21

72031 204012 18 32

72031 204358C 18 22

72031 204359 18 26

72031 204360 18 15

72031 204362 18 29

72031 204363 18 14

72031 204364 18 25

72031 204803 18 9)

72031 204807 18 16

72031 205015 18 24

72031 205016 18 20

72031 205017 18 18

72031 205055 18 11

72031 205116 18 31

72031 205167 18 13

12128 24015 14 16

12128 24021 15 31

12128 2403 12 2

11218 24351 14 39

11218 24360 13 1

41592 24555-HOSE END-3 4730-01-343-8473 1 11

IN

12128 24504 13 4

12128 24600 15 4

12128 24633 15 2

12128 24636 15 3

12128 24607 15 5

12128 24614 3950-01-413-0075 15 19

12128 24620 14 25

12128 24633 13 11

I-4
SECTION IV TM 5-3895-368-14&P

NATIONAL STOCK NUMBER AND PART NUMBER INDEX

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

12128 24642 14 35

12128 24707 1 3

12128 24720 13 20

12128 24728 13 6

12128 24731 15 6

12128 24738 1 5

12128 24741 15 1

1212d 24753 13 7

12128 24757 15 11

12128 24755 15 12

12128 24770 13 16

12128 24785 14 19

12128 24840 15 23

11228 24842 13 10

15 15

16 17

00793 250A12006 14 36

12128 25858 15 35

12128 27008 14 22

12128 27009 14 33

12128 27028 14 56

12128 27291 13 15

12128 27292 13 14

12128 27360 14 21

12128 27361 14 10

41592 27755 5340-01-344-0558 9 14

12128 27703 14 8

12128 27716 13 17

12128 27747 14 24

12128 27753 13 18

12128 27765 14 37

12128 27766 15 40

12128 27767 14 34

12128 27790 13 12

12128 27805 14 11

12128 27817 15 3

12128 27852 15 39

12128 2788 14 1

12128 28007 3040-01-344-6395 14 54

12128 28600 15 21

12128 28627 KIT

12128 28659 14 40

12128 28679 14 42

12128 28686 14 47

12128 28689 14 2

12128 28695 14 38

12128 28730 14 2

12128 28830 14 32

12128 28835 15 36

12128 28845 16 3

12128 28873 16 16

I-5
SECTION IV TM 5-3895-368-14&P

NATIONAL STOCK NUMBER AND PART NUMBER INDEX

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

12128 23876 16 8

41592 2951-4 4730-00-496-7535 16 13

38056 30-E1-60R-240-50 6685-01-117-9655 9 1

/550DFGF

11740 3000-1 4710-01-344-5341 9 10

11740 3000-10 4710-01-345-1164 10 2

11740 3000-103 3895-01-360-3521 4 5

11740 3000-104 5430-01-343-8522 11 11

11740 3000-109 9905-01-348-1715 2 1

11740 3000-11 4710-01-344-0790 10 6

11740 3000-110 9905-01-344-3788 2 2

11740 3000-111 9905-01-344-3769 2 3

11740 3000-112 9905-01-361-3396 2 4

11740 3000-113 6 6

11740 3000-114 6 4

11740 3000-115 6 1

11740 3000-116 6 5

11740 3000-118 7 3

11740 3000-119 7 11

11740 3000-12 4 11

11740 3000-120 7 7

11740 3000-121 7 13

11740 3000-122 7 8

11740 3000-123 7 9

11740 3000-124 7 10

11740 3000-125 7 12

11740 3000-126 5 7

11740 3000-127 5 10

11740 3000-128 5 2

11740 3000-129 5 5

11740 3000-13 4 12

11740 3000-130 5 13

11740 3000-131 5 12

11740 3000-132 5 12

11740 3000-133 5 6

11740 3000-134 8 10

11740 3000-135 8 7

11740 3000-136 8 1

11740 3000-137 8 3

11740 3000-138 4 6

11740 3000-138-1 4 7

11740 3000-139 4 1

11740 3000-139-1 4 2

11740 3000-14 3895-01-250-1616 4 13

11740 3000-140 4 4

4 9

11740 3000-141 4 3

4 8

11740 3000-144 18 1

11740 3000-15 3895-01-250-7199 4 19

11740 3000-16 3895-01-250-1615 4 20

I-6
SECTION IV TM 5-3895-368-14&P

NATIONAL STOCK NUMBER AND PART NUMBER INDEX

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

11740 3000-17 2590-01-250-1878 4 21

11740 3000-2 4710-01-345-1163 9 17

11740 3000-23 3895-01-299-5739 4 17

11740 3000-24 5306-01-283-3520 4 14

11740 3000-25 2510-01-343-8616 4 16

11740 3000-26 4710-01-344-0791 11 7

11740 3000-27 5340-01-346-3967 11 3

11740 3000-28 3895-01-343-4505 11 4

11740 3000-3 5330-01-119-5081 9 1

11740 3000-4 4710-01-344-5340 9 6

11740 3000-5 4710-01-344-5339 9 2

11740 3000-6 5330-01-119-4407 9 4

10 1

11740 3000-7 4710-01-344-5343 9 22

11740 3000-8 4710-01-344-5342 9 19

11740 3000-9 4720-01-118-6088 1 10

72031 304228 18 30

72031 304231 18 23

72031 304339 18 17

72031 304342 18 q

12112 32123 17 4

12128 3222 3950-01-344-0804 12 1

12128 32603 17 5

12128 32655 17 2

12128 32657 17 3

12128 32660 17 1

39428 3465T27 5340-01-057-9492 18 2

12128 35881 15 37

16327 47067 4720-01-117-8253 9 11

72031 404043 13 19

72031 404163 18 27

72031 404164 18 29

72031 404166 18 13

72031 404409 1 12

12128 45401 14 46

12128 45661 5340-01-344-0564 KIT

12128 45943 5315-01-344-1026 14 53

14959 488-1/2-2 4820-01-344-1910 9 7

12128 51001 15 7

12128 51011 15 20

12128 51353 16 6

12128 51472 KIT

12128 51477 16 10

12128 51481 KIT

12128 51527 16 13

12128 51533 15 26

12128 51659 15 25

12128 51692 15 24

12128 51707 16 15

12128 51715 16 14

I-7
SECTION IV TM 5-3895-368-14&P

NATIONAL STOCK NUMBER AND PART NUMBER INDEX

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

12128 51828 15 27

12128 51831 15 31

12128 51832 15 32

12128 51995 15 29

12128 51996 15 29

12128 51997 15 30

14959 555-2 4730-01-344-0725 11 10

29215 601-5J-3 4820-01-344-9005 9 16

19207 6566675 2590-00-473-6331 1 1

12128 81704 15 22

12128 82003 13 13

12128 82280 14 3

14 43

12128 82638 14 20

12128 85832 14 15

12128 85944-10.5 14 55

12128 86171 14 5

14 05

12128 8690527 5340-00-968-4060 1 2

12128 88429 3110-01-237-4870 14 23

12128 88440 14 41

12128 88485 3110-01-343-8739 14 44

12128 924787 14 13

12128 927755 14 9

12128 927764 14 14

12128 927835 15 15

16 4

12128 927930 16 5

12128 940802 13 2

15 14

12128 940822 13 1

12128 940837 14 26

12128 945921 3120-01-343-8773 14 45

12128 951725 16 7

16 11

12128 954802 14 12

12128 932105 14 23

12128 982226 14 13

15 17

12128 982442 15 10

12128 982454 14 27

12128 982473 15 33

12128 982477 15 34

12128 982526 14 43

12128 982627 14 6

14 51

12128 982688 13 19

15 14

12128 982699 14 31

12128 982717 15 41

12128 983541 13 21

I-8
SECTION IV TM 5-3895-368-14&P

NATIONAL STOCK NUMBER AND PART NUMBER INDEX

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

12128 983598 16 9

12128 983713 16 12

12128 983738 16 1

12128 983764 14 17

12128 983772 5315-01-344-0526 14 52

12128 986285 14 29

12128 987395 15 13

12128 987448 14 4

14 49

12128 987519 14 30

12128 987523 13 9

12128 987554 14 7

I-9
SECTION IV TM 5-3895-368-14&P

CROSS REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

BULK 1 4010-00-032-2938 51463 03-92589

KIT 12123 C302

KIT 12128 C304

KIT 12128 C306

KIT 12128 C307

KIT 12128 C309

KIT 12128 C328

KIT 12128 C329

KIT 12128 C336

KIT 12128 C337

KIT 12128 C349

KIT 12128 28627

KIT 12128 51472

KIT 12128 51481

KIT 5340-01-344-0564 12128 45661

1 1 2590-00-473-6331 19207 6566675

1 2 2540-00-968-4060 19207 8690527

1 3 5310-00-080-6004 96906 MS27183-14

1 4 5310-00-637-9541 81718’ H2525M

1 5 5305-00-269-3206 96906 MS90725-55

1 6 96906 MS51884-21

1 7 4730-00-187-7602 96906 MS39233-9B

1 8 4730-01-337-0025 96906 MS51953-241B

1 9 4730-01-351-1570 96906 MS14303-2P48

1 10 4720-01-118-6088 11740 3000-9

1 11 4730-01-343-8473 41592 245SS-HOSE END-3

IN

2 1 9905-01-348-1715 11740 3000-109

2 2 9905-01-344-3788 11740 3000-110

2 3 9905-01-344-3789 11740 3000-111

2 4 9905-01-361-3396 11740 3000-112

2 5 5305-00-253-5614 96906 MS21318-20

3 1 6685-01-117-9655 38056 30-E1-60R-240 50

/55CDEG F

4 1 11740 3000-139

4 2 11740 3000-139-1

4 3 11740 3000-141

4 4 11740 3000-140

4 5 3895-01-360-3521 11740 3000-103

4 6 11740 3000-138

4 7 11740 3000-138-1

4 d 11740 3000-141

4 9 11740 3000-140

4 10 4730-01-343-8472 14959 CAP-150-2

4 11 5340-01-344-0679 11740 3000-12

4 12 3895-01-250-7198 11740 3000-13

4 13 3895-01-250-1616 11740 3000-14

4 14 5306-01-283-3520 11740 3000-24

4 15 5315-01-161-2695 11740 ST-M-C-7

4 16 2510-01-343-8616 11740 3000-25

4 17 3895-01-299-5739 11740 3000-23

I-10
SECTION IV TM 5-3895-368-14&P

CROSS REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

4 18 5310-00-768-0318 96906 MS51967-14

4 19 3895-01-250-7199 11740 3000-15

4 20 3895-01-250-1615 11740 3000-16

4 21 2590-01-250-1878 11740 3000-17

5 1 11740 3000-128

5 2 11740 3000-129

5 3 5305-00-068-0510 80204 318218H038C100N

5 4 5310-00-732-0558 96906 MS51967-3

5 5 5310-00-637-9541 81718 H2525M

5 6 11740 3000-132

5 7 11740 3000-126

5 8 5305-00-846-5703 80204 31821BH038C300N

5 9 5305-00-725-2317 80204 B18218H038C150N

5 10 11740 3000-127

5 11 11740 3000-133

5 12 11740 3000-131

5 13 11740 3000-130

6 1 11740 3000-115

6 2 5310-00-732-0553 96906 MS51967-8

6 3 5310-00-637-9541 81718 H2525M

6 4 11740 3000-114

6 5 11740 3000-116

6 6 11740 3000-113

6 7 5305-00-725-2317 30204 B1321BH036C150N

6 3 5310-00-763-8920 96906 MS51967-20

6 9 5310-01-236-1717 96906 MS51415-10

6 10 5305-00-724-7220 80204 B1821BH063C15CN

7 1 5310-01-218-7137 96936 MS51415-7

7 2 5310-00-768-0318 96906 MS51967-14

7 3 11740 3000-113

7 4 5310-00-637-9541 81718 H2525M

7 5 5310-00-732-0556 96906 MS51967-8

7 6 5305-00-725-2317 80204 31821BHO38C150N

7 7 11740 3000-120

7 6 11740 3000-122

7 9 11740 3000-123

7 10 11740 3000-124

7 11 11740 3000-119

7 12 11740 3000-125

7 13 11740 3000-121

7 14 5305-00-068-0510 80204 81821HH038C100N

8 1 11740 3000-136

8 2 5305-00-725-2317 80204 B1821BH038C150N

8 3 11740 3000-137

8 4 5310-00-914-6028 96906 MS51922-18

8 5 5305-00-543-2866 80204 81821BH038C250N

8 6 5310-00-080-6004 96906 MS27183-14

8 7 11740 3000-135

8 8 5310-00-732-0558 96906 MS51967-8

8 9 5310-00-225-6993 96906 MS51922-33

8 10 11740 3000-134

I-11
SECTION IV TM 5-3895-368-14&P

CROSS REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

9 1 4730-01-343-6422 83772 115T304SS-2

9 2 4710-01-344-5339 11740 3000-5

9 3 5305-00-724-7222 80204 B1821BHO63C200N

9 4 5330-01-119-4407 11740 3000-6

9 5 5310-00-763-8920 96906 MS51967-20

9 6 4710-01-344-5340 11740 3000-4

9 7 4820-01-344-1910 14959 488-1/2-2

9 8 5330-01-119-5081 11740 3000-3

9 9 5310-00-768-0318 96906 M551967-14

9 10 4710-01-344-5341 11740 3000-1

9 11 4720-01-117-8253 16327 4Z067

9 12 4733-00-196-1512 96906 MS51953-241

9 13 4730-00-496-7535 41592 2951-4

9 14 5340-01-344-0558 41592 277SS

9 15 5340-01-345-6243 29215 L

9 16 4820-01-344-9005 29215 601-SJ-3

9 17 4710-01-345-1163 11740 3000-2

9 18 5305-00-071-2071 80204 B1821BH050C200N

9 19 4710-01-344-5342 11740 3000-8

9 20 5305-00-724-7224 80204 818218H063C250N

9 21 5310-00-763-8920 96906 MS51967-20

9 22 4710-01-344-5343 11740 3000-7

10 1 5330-01-119-4407 11740 3000-6

10 2 4710-01-345-1164 11740 3000-10

10 3 95906 MS51884-19

10 4 5310-00-763-8920 96906 MS51967-20

10 5 5305-00-724-7224 80204 818218H063C250N

10 6 4710-31-344-0790 11740 3000-11

11 1 5310-00-763-8920 96906 MS51967-20

11 2 5310-00-823-8803 96906 MS27183-21

11 3 5340-01-346-3967 11740 3000-27

11 4 3895-01-343-4505 11740 3000-28

11 5 5305-00-724-7224 80204 B18213H063C250N

11 6 5330-01-119-4407 11740 3000-6

11 7 4710-01-344-0791 11740 3000-26

11 8 5305-00-724-7224 80204 B1821BHO63C250N

11 9 5310-00-763-8920 96906 MS51967-20

11 10 4730-01-344-0725 14959 555-2

11 11 5430-01-343-8522 11740 3000-104

11 12 4730-01-343-8472 14959 CAP-150-2

12 1 12128 3222

12 2 12128 2403

12 3 3940-01-346-5185 45861 MODEL

41DRUMSLIN

G

13 1 12128 940822

13 2 12128 940802

13 3 12128 24707

13 4 12128 24504

13 5 12128 82001

13 6 12128 24728

13 7 12128 24753

I-12
SECTION IV TM 5-3895-368-14&P

CROSS REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

13 8 12128 24360

13 9 12128 987523

13 10 12128 24842

13 11 12128 24633

13 12 12128 27790

13 13 12128 82003

13 14 12128 27292

13 15 12128 27291

13 16 12128 24770

13 17 12128 27716

13 18 12128 27753

13 19 12128 932688

13 20 12128 24720

13 21 12128 983541

14 1 12128 2788

14 2 12128 28689

14 3 12128 82280

14 4 12128 987448

14 5 12128 86171

14 6 12128 982627

14 7 12128 987554

14 3 12128 27703

14 9 12128 927755

14 10 12128 27361

14 11 12128 27805

14 12 12128 954802

14 13 12128 982226

14 14 12128 927764

14 15 12128 85832

14 16 12128 24015

14 17 12128 983764

14 18 12128 924787

14 19 12128 24785

14 20 12128 82638

14 21 12128 27360

14 22 12128 27008

14 23 12128 88429

14 24 12128 27747

14 25 12128 24620

14 26 12128 940837

14 27 12128 982454

14 28 12128 982106

14 29 12128 986285

14 30 12128 987519

14 31 12128 982699

14 32 12128 28830

14 33 12128 27009

14 34 12128 27767

14 35 12128 24642

14 36 12128 82001

14 37 12128 27765

I-13
SECTION IV TM 5-3895-368-14&P

CROSS REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

14 36 12128 28695

14 39 12128 24351

14 40 12128 28669

14 41 12128 88440

14 42 12128 28679

14 43 12128 982526

14 44 12128 88485

14 45 12128 945921

14 46 12128 45401

14 47 12128 28686

14 48 12128 82280

14 49 12128 987448

14 50 12128 86171

14 51 12128 982627

14 52 12128 983772

14 53 12128 45943

14 54 12128 28007

14 55 12128 85944-10.5

14 56 12128 27028

15 1 12128 24741

15 2 12128 24603

15 3 12128 27817

15 4 12128 24600

15 5 12128 24607

15 6 12128 24731

15 7 12128 51001

15 8 12128 24606

15 9 12128 24738

15 10 12128 982442

15 11 12128 24757

15 12 12128 24765

15 13 12128 987395

15 14 12128 940802

15 15 12128 24842

15 16 12128 982688

15 17 12128 982226

15 18 12128 927835

15 19 3950-01-413-0075 12128 24614

15 20 12128 51011

15 21 12128 28600

15 22 12128 31704

15 23 12128 24840

15 24 12128 51692

15 25 12128 51659

15 26 12128 51533

15 27 12128 51328

15 26 12128 51995

15 29 12128 51996

15 30 12128 51997

15 31 12128 51831

15 32 12128 51832

I-14
SECTION IV TM 5-3895-368-14&P

CROSS REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

15 33 12128 982473

15 34 12128 982477

15 35 12128 25858

15 36 12128 28835

15 37 12128 35881

15 38 12128 24021

15 39 12128 27852

15 40 12128 27766

15 41 12128 982717

16 1 12128 983738

16 2 12128 28730

16 3 12128 28845

16 4 12128 927835

16 5 12128 927930

16 6 12128 51353

16 7 12128 951726

16 8 12128 28876

16 9 12128 983598

16 10 12128 51477

16 11 12128 951726

16 12 12128 983713

16 13 12128 51527

16 14 12128 51715

16 15 12128 51707

16 16 12128 28873

16 17 12128 24842

17 1 12128 32660

17 2 12128 32655

17 3 12128 32657

17 4 12128 32123

17 5 12128 32603

18 1 11740 3000-144

18 2 5340-01-057-9492 39423 3465T27

18 3 5310-00-732-0558 96906 MS51967-8

18 4 5310-00-637-9541 81718 H2525M

18 5 5310-00-080-6004 96906 MS27183-14

18 6 5305-00-725-2317 80204 81821PH038C15ON

18 7 3950-01-233-2393 72031 DLB800

18 8 72031 304342

18 9 72031 204803

18 10 72031 205167

18 11 72031 205055

18 12 72031 404409

13 13 72031 404166

18 14 72031 204363

18 15 72031 204360

18 16 72031 204807

18 17 72031 304339

13 18 72031 205017

13 19 72031 404043

18 20 72031 205016

I-15
SECTION IV TM 5-3895-368-14&P

CROSS REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

18 21 72031 203161

18 22 72031 204358C

18 23 72031 304231

18 24 72031 205015

18 25 72031 204364

18 26 72031 204359

18 27 72031 404163

18 28 72031 404164

18 29 72031 204362

18 30 72031 304228

18 31 72031 205116

18 32 72031 204012

I-16
TM 5-3895-368-14&P

APPENDIX B

SUPPLEMENTAL OPERATION, MAINTENANCE

AND REPAIR PARTS INSTRUCTIONS

For

MELTER, ASPHALT, SKID MOUNTED, HOT OIL CIRCULATING,

MODEL STMD-3000A

TABLE OF CONTENTS

Paragraph Page

Section I GENERAL

Purpose .......................................................................................................... 1-1 B-2

Scope.............................................................................................................. 1-2 B-2

NDI Acquisition ............................................................................................... 1-3 B-2

Description...................................................................................................... 1-4 B-2

Operational Concept....................................................................................... 1-5 B-2

Status.............................................................................................................. 1-6 B-2

Equipment Publications .................................................................................. 1-7 B-2

Personnel Training ......................................................................................... 1-8 B-2

Logistic Assistance ......................................................................................... 1-9 B-2

Warranty ......................................................................................................... 1-10 B-2

Reporting of Errors ......................................................................................... 1-11 B-2

Section II MAINTENANCE

Maintenance Structure ................................................................................... 2-1 B-3

Maintenance Allocation Chart (MAC) ............................................................. 2-2 B-3

Quality Deficiency Report (QDR) and Equipment Improvement

Recommendation (EIR) ........................................................................ 2-3 B-3

Maintenance Expenditure Limits (MEL).......................................................... 2-4 B-3

Preservation, Packing, and Marking............................................................... 2-5 B-3

Destruction to Prevent Enemy Use ................................................................ 2-6 B-3

Basic Issue Item List (BIIL)............................................................................. 2-7 B-3

Maintenance and Operating Supply List......................................................... 2-8 B-3

Tool and Test Equipment Requirements........................................................ 2-9 B-3

Maintenance Forms and Records .................................................................. 2-10 B-3

Lubrication ...................................................................................................... 2-11 B-3

Section III REPAIR PARTS SUPPLY

General........................................................................................................... 3-1 B-5

Forms Used to Request Supplies................................................................... 3-2 B-5

Local Purchase............................................................................................... 3-3 B-5

B-1
TM 5-3895-368-14&P

Section I - GENERAL

1-1. PURPOSE:

To provide user and support personnel Supplemental

Operator Maintenance and Repair Parts Instructions that

have special application to Non-Development Items

(NDI) of equipment.

1-2. SCOPE:

This SOMARPI is not intended to be complete nor a

comprehensive document on the Melter, Asphalt, Skid

Mounted, Hot Oil Circulating, Model STMD-3000A,

hereinafter called the Asphalt Melter. It is only intended

to highlight and summarize the important elements of

operation and maintenance.

1-3. NDI ACQUISITION:

Under the Nondevelopment Acquisition Process, the

asphalt melter will be referred to as a commercially

available Category B--off-the-shelf item, modified to

satisfy Army Requirements and/or performance

standards.

1-4. DESCRIPTION:

The asphalt melter consists of a dual de-drumming

tunnel and a 3000 gallon capacity, heated storage tank.

The tunnel is constructed to handle a maximum of six,

55 gallon drums at one time, with a melting rate of 750

gallons per hour of 85-100 penetration asphalt cement.

The melted asphalt cement can be maintained in the

storage thank at pouring temperature (235 degrees F),

and transferred to bulk storage tanks or distributors be

means of a separately supplied asphalt pump. The

tunnel and storage tank are equipped with heat

dissipating coiled piping, interconnected with removable

external piping and valves to permit control of heat

transfer medium. A separately supplied heat supply

must provide 1, 000, 000 BTU per hour to the melter.

Circulating hot oil is recommended as the most efficient

heat transfer medium. A loading platform with an electric

hoist to assist the operator in loading asphalt drums is

secured to the front of the melter. A ladder provides

access to the load platform. A discharge chute is

attached to the rear to receive empty drums. A gate on

the bottom of the discharge chute holds the empty drums

from one charge of the tunnel, allowing controlled

removal of empty drums.

1-5. OPERATIONAL CONCEPT:

The asphalt melter will be utilized in construction, repair,

and maintenance of roads, shoulders, and airport

runways. The asphalt melter supports the engineer

mission performed by the Engineer Support Equipment

Company, Engineer Battalion (Heavy), Engineer

Battalion (ABN), and Engineer Utility Team.

1-6. STATUS:

The asphalt melter replaces the Chausse Model

STMD3000.

1-7. EQUIPMENT PUBLICATIONS:

The contractor shall overpack and ship with each end

item, two (2) sets of the final approved manual and two

(2) copies of Government furnished Warranty Technical

Bulletin (WTB).

1-8. PERSONNEL TRAINING:

a. MOS Requirements:

(1) Operator: MOS 62H Concrete and

Asphalt Equipment Operator (Con & Asphalt Eq Op).

(2) Unit Maintenance: MOS 62B Construction

Equipment Repairer (Const Equip Rep).

(3) Intermediate (DS/GS) Maintenance: MOS

62B Construction Equipment Repairer (Const Equip

Rep).

b. New Equipment Training: New Equipment

Training Teams (NETTs) are available to major field

commands. Request for NETTs should be forwarded to

Commander, U.S. Army-Tank-automotive and

Armament Command (TACOM), ATTN: AMSTA-KL,

Warren, MI 48397-5000. Training reams should be

requested only when trained personnel are not available

in the command to operate and/or maintain the asphalt

melter.

1-9. LOGISTIC ASSISTANCE:

U.S. Army Tank-automotive and Armament Command

(TACOM) Logistic Assistance Representatives (LARs)

stationed at CONUS and OCONUS Installations are

available to give on-site training and/or technical

assistance.

1-10. WARRANTY:

The contractor warrants that for 18 months after

acceptance, all end items furnished under this contract

will be free from defects in materials and workmanship

and will conform with all requirements of this contract

(Reference Appendix C).

B-2
TM 5-3895-368-14&P

Section II. MAINTENANCE

2-1. THE MAINTENANCE STRUCTURE:

There are four levels of maintenance: Unit, Direct

Support, General Support, and Depot. These four levels

of maintenance form the baseline for determining task

assignments at each level. However, the number of

maintenance levels may be tailored to accommodate a

specific material system or commodity grouping when

justified.

a. Unit Maintenance: Each combat, combat

support, and combat service support activity is

authorized an organic material maintenance element

(i.e., crew/operator and maintenance personnel) to

perform authorized unit maintenance operations on

equipment assigned to or used by it to accomplish it’s

mission.

b. Direct Support Maintenance: Divisional and

nondivisional direct support units are authorized in the

Army force structure to provide direct support

maintenance service to the Army in the field. One-stop

service, to the extent practical, is the goal of these units.

c. General Support Maintenance: General support

maintenance operations primarily are aimed at the repair

of end items of modules for return to the local area or

theater stocks of the support of the direct exchange

program. Normally, general support units operate in

shops and are considered movable, but not mobile.

d. Depot Maintenance: Depot maintenance

operations support both the overall Army inventory

management program and the combat forces. They are

used as an alternative or a supplement to new

procurement as a source of serviceable assets to meet

Army material requirements.

2-2. MAINTENANCE ALLOCATION CHART (MAC):

The Maintenance Allocation Chart (MAC) will be the

primary tool for assigning tasks within the levels of the

Army maintenance system.

2-3. QUALITY DEFICIENCY REPORT (QDR) AND

EQUIPMENT IMPROVEMENT RECOMMENDATION

(EIR):

All Army material is subject to QDR and EIR. The

purpose of submitting a QDR is to report conditions

which are the result of below standard quality

workmanship. This purpose of an EIR is to suggest

material improvements in design, operations, or

manufacture. Reporting instructions for QDRs and EIRs

are contained in DA PAM 738-750 and DA PAM 738-

751.

2-4. MAINTENANCE EXPENDITURE LIMITS (MEL):

The average life expectancy for the Asphalt Melter is 15

years.

PRODUCTION YEAR EXPENDITURE LIMITS

50% 45% 40% 35% 30% 20%

1995 2005 2006 2007 2008 2009 2010

2-5. PRESERVATION, PACKING, AND MARKING:

The items destine for POMCUS or long term storage at

CONUS Depots, the preservation, packing and marking

shall be level A/A in accordance with MIL-D-771. For

items destine for OCONUS for immediate use, the

preservation, packing and marking shall be level B/B in

accordance with MIL-D-771. For items destine for

CONUS for immediate use, the preservation, packing

and marking shall be commercial in accordance with

MIL-D-771.

2-6. DESTRUCTION TO PREVENT ENEMY USE:

Refer to TM 750-244-6, Procedures For Destruction of

Tank-Automotive Equipment to Prevent Enemy Use

(U.S. Army Tank-automotive and Armament

Command).

2-7. BASIC ISSUE ITEM LIST (BIIL):

Refer to the BIIL, Appendix F, for listing of items issued

with the asphalt melter.

2-8. MAINTENANCE AND OPERATING SUPPLY

LIST:

Not required.

2-9. TOOL AND TEST EQUIPMENT

REQUIREMENTS:

See Appendix D, Section III, Maintenance Allocation

Chart (MAC).

2-10. MAINTENANCE FORMS AND RECORDS:

Operational, maintenance, and historical records will be

maintained as required by the current TM 38-750, the

Army Maintenance Management Systems (TAMMS).

2-11. LUBRICATION:

See Chapter 3, for lubrication requirements of the

asphalt melter.

B-3 (B-4 Blank)
TM 5-3895-368-14&P

THIS PAGE CURRENTLY NOT AVAILABLE FOR DIGITIZATION

PAGE #

B-5
TM 5-3895-368-14&P

APPENDIX C - WARRANTY PROGRAM

C-1. The owning units must make a conscientious effort

to use warranty items to their full-rated potential during

the effective warranty time period. This is necessary to

uncover defective or deficient material within the time

period in which remedy can be effected, with the

manufacturer bearing cost of retrofit, repair, or

replacement.

C-2. Warranty Technical Bulletin TB 5-3895-368-12

(overpacked with each item shipped) tells you how to

make and submit Warranty Claim Actions (WAC) for the

Asphalt Melter, NSN 3895-01-332-3024, Model STMD3000A.

C-1/(C-2 blank)
TM 5-3895-368-14&P

APPENDIX D - MAINTENANCE ALLOCATION CHART

Section I. INTRODUCTION

D-1. GENERAL.

a. This section provides a general explanation of all

maintenance levels.

b. Section II designates authority and responsibility

for the performance of maintenance functions on the

identified end item of component and the work

measurement level. The application of the maintenance

functions to the end item or component will be consistent

with the capacities and capabilities of the designated

maintenance levels.

c. Section III lists the tools and test equipment

(both special tools and common tools and common tool

sets) required for each maintenance function as

referenced from Section II.

d. Section IV contains supplemental instructions or

explanatory notes for a particular maintenance function.

D-2. EXPLANATION OF COLUMNS IN SECTION II.

a. Column 1, Group Number. Column 1 lists

functional grouping codes, the purpose of which is to

index material for ready identification. The basic or twodigit code identifies the major assembly and the next two

digits identify the subassembly and/or part within the

major assembly.

b. Column 2, Component/Assembly. Column 2

contains the names of components, assemblies,

subassemblies, and modules for which maintenance is

authorized.

c. Column 3, Maintenance Function. Column 3

lists the functions to be performed on the item listed in

Column 2. (For detailed explanation of these functions,

see Paragraph D-5).

d. Column 4, Maintenance Level. Column 4

specifies the average total manhours required to perform

the function listed in Column 3. For example, if it takes

two people five hours to complete the function, the figure

would be ten. This figure represents the time it takes to

perform maintenance and restore the item to serviceable

condition. It includes disassembly, troubleshooting,

quality assurance and assembly. (For detailed

explanation of maintenance levels, see Paragraph D-6).

e. Column 5, Tools and Equipment. Column 5

specifies by code the special tools, common tools sets,

test equipment, and support equipment (Section III)

required to perform the maintenance functions.

f. Column 6, Remarks. Column 6 specifies by

code the Remarks (Section IV) pertinent to the

maintenance functions.

D-3. EXPLANATION OF COLUMNS IN SECTION III.

a. Tools or Test Equipment Reference Code. This

column consists of a code corresponding with a code

used in the MAC, Section II, Column 5.

b. Maintenance Level. This column shows the

lowest levels of maintenance authorized to use the tools

or test equipment.

c. Nomenclature. This column lists the name or

identification of the tools or test equipment.

d. National/NATO Stock Number. This column list

the NSN of the tools or test equipment.

e. Tool Number. This column list the Line Item

Number (LIN).

D-4. EXPLANATION OF COLUMNS IN SECTION IV.

a. Reference Code. This column list the code

entered in Section II, Column 6.

b. Remarks. This column list information pertinent

to the maintenance function being performed, as

indicated in the MAC, Section II, Column 3.

D-5. MAINTENANCE FUNCTIONS. Maintenance

functions will be limited to and defined as follows:

a. Inspect. To determine the serviceability of an

item by comparing its physical, mechanical, and/or

electrical characteristics with established standards

through examination (e.g., by sight, sound, or feel).

b. Test. To verify serviceability by measuring the

mechanical, pneumatic, hydraulic, or electrical

characteristics with prescribed standards.

c. Service. Operations required periodically to

keep an item in proper operating condition, i.e., to clean

(includes decontaminate, when required), to preserve, to

drain, to paint, or to replenish fuel, lubricants, chemical

fluids, or gases.

D-1
TM 5-3895-368-14&P

d. Adjust. To maintain or regulate, within

prescribed limits, by bringing into proper or exact

position, or by setting the operating characteristics to

specified parameters.

e. Align. To adjust specified variable elements of

an item to bring about optimum and desired

performance.

f. Calibrate. To determine and cause correction to

be made or to be adjusted on instruments or test,

measuring, and diagnostic equipments used in precision

measurement. Consists of comparisons of two

instruments, one of which is a certified standard of

known accuracy, to detect and adjust any discrepancy in

the accuracy of the instrument being compared.

g. Remove/Install. To remove and install the same

item when required to perform service or other

maintenance function. Install may be the act of

emplacing, seating, or fixing into position a spare, repair

part, or module (component or assembly) in a manner to

allow the proper functioning of an equipment or system.

h. Replace. To remove an unserviceable item and

install a serviceable counterpart in its place. "Replace" is

authorized by the MAC and is shown as the 3rd position

code on the SMR code.

i. Repair. The application of maintenance

services, including fault location/troubleshooting,

removal/installation, and disassembly/assembly

procedures and maintenance actions to identify troubles

and restore serviceability to an item by correcting specific

damage, fault malfunction or failure in a part,

subassembly, module (component or assembly), end

item, or system.

j. Overhaul. That maintenance effort

(service/action) prescribed to restore an item to

completely serviceable/ operational condition as required

by maintenance standards in appropriate technical

publications (i.e., DMWR). Overhaul is normally the

highest degree of maintenance performed by the Army.

Overhaul does not normally return an item to like new

condition.

k. Rebuild. Consists of those services/actions

necessary for the restoration of unserviceable equipment

to a like new condition in accordance with original

manufacturing standards. Rebuild is the highest degree

of material maintenance applied to Army equipment.

The rebuild operation includes the act of returning to zero

those age measurements (hour/miles, etc., considered in

classifying Army equipment/components.

D-6. THE ARMY MAINTENANCE SYSTEMS (TAMS).

a. The Army maintenance system consist of four

levels. They are unit, direct support, general support,

and depot levels of maintenance.

b. The Maintenance Allocation Chart (MAC) will be

the primary tool for assigning tasks within the levels of

the Army Maintenance System.

D-6.1. UNIT LEVEL MAINTENANCE.

a. Unit maintenance tasks are performed by the

operator, crew, and/or unit maintenance personnel.

Equipment operators and unit mechanics use PMCS to

detect and correct faults.

b. Maintenance operations assigned to the unit

level normally include the following: (1) Performance of

PMCS.

(2) Inspection by sight and touch of external

and other easily accessible components.

(3) Lubrication, cleaning, preserving (to

include spot painting), tightening, replacement, and

minor adjustments.

(4) Replacement of easily accessible

unserviceable parts and assemblies usually not requiring

special tools or test equipment.

(5) Replacement of modules as authorized by

the Maintenance Allocation Chart.

c. Unserviceable reparables (properly preserved,

protected, and tagged) that are beyond authorized

capability or capacity to repair will be evacuated through

the appropriate supply support activities for repair or

exchange.

d. Performance of unit level maintenance will be

documented using the forms and records defined in DA

PAM 738-750 and DA PAM 738-751. This information

will assist commanders in evaluating and monitoring their

maintenance program.

e. Material condition status readiness reporting will

be per AR 700-138.

D-6.2. DIRECT SUPPORT MAINTENANCE.

a. Direct support is characterized by:

(1) One stop service to supported units.

(2) Highly mobile, weapon system oriented

maintenance.

b. Direct Support Maintenance Divisional

Maintenance units will support organic elements of the

division. Attached units will require coordination with

parent unit for support. Non-divisional maintenance units

will provide support on an area basis and back-up

support to divisional support units.

D-3
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c. Direct support units will be the primary reentry

point for unserviceable, reparable Class IX material to

the supply support activity.

d. Operations assigned to direct support normally

include the following:

(1) Repair of unserviceable reparables in

support of Supply Support Activities (SSA) authorized to

operate reparable exchange facilities.

(2) Repair of unserviceable economically

reparable end item per MACs. This will be repair and

return to user.

(3) Provision of proactive material readiness

and technical assistance to unit maintenance elements

including

(a) Visits to supported units on a regular

basis.

(b) Advice to supported units in proper

methods for performing

maintenance and related logistic

support.

(c) Coordination with supported units to

perform technical inspection when

requested.

(d) On-site assistance to supported

units.

(4) Diagnosis and isolation of material of

module malfunctions, adjustment, and alignment of

modules that can be readily competed with assigned

tools and TMDE.

(5) Performance of light body repairs to

include straightening, welding, sanding, and painting of

skirts, fenders, body, and hull sections when required to

stop corrosion to retain structural integrity.

(6) Evacuation of unserviceable end items to

designated maintenance facilities when repair is beyond

authorized capability or authority.

(7) Evacuation of recoverability Code H, D,

and L unserviceable repairable components to

supporting supply activity.

(8) Requesting back-up support from other

direct support and general support units as required.

D-6.3. GENERAL SUPPORT MAINTENANCE.

a. General support maintenance is characterized

by

(1) Commodity oriented repair of components

and end items in support of the theater supply system.

(2) Back-up maintenance support to direct

support units.

(3) Job shop/bay or production line operations

with the capability to task organize to meet special

mission requirements.

(4) Location at echelons above corps.

b. General support units selected by MACOMS and

approved by HQDA (DALO-SMP) may be given the

authority to repair selected items identified by the

maintenance Code "D" (Depot) or "L" (specialized repair

activity) in Maintenance Allocation Charts. Requests for

SRA approval will include specifics as to what equipment

the SRA will repair, the time period the unit will perform D

or L repair and a cost benefit analysis.

c. Operations assigned to general support level

normally include the following: (1) Diagnosis, isolation

and repair of faults within modules/components per

MACs.

(2) Repair of selected LRUs and PCBS per

the MACs.

(3) Performance of heavy body, hull, turret

and frame repair per MACs.

(4) Area maintenance support, to include

technical assistance and on-site maintenance as

required or requested.

(5) Collection and classification of Class VII

material (less aircraft, ammunition, missiles,

cryptographic and medical material) for proper

disposition.

(6) Operation of Cannibalization points, when

authorized by MACOM Commanders (AR 710-2).

(7) Evacuation of unserviceable end items

and components, through the appropriate supply activity.

(8) Fabrication or manufacture of repair parts,

assemblies, components, jigs, and fixtures when

approved by the MACOM.

(9) Request for back-up support as required.

D-6.4. DEPOT LEVEL MAINTENANCE.

a. Detailed policy and guidance for depot level

maintenance is in AR 750-2.

D-3
TM 5-3895-368-14&P

b. Depot level maintenance supports both the

combat forces and the Army supply system.

(1) Depot level maintenance provides

technical support and back-up to direct support and

general support units. A joint decision is required

between the Theater Army (TA) Commander and

Commander AMC to determine the relationship of AMC

supply and maintenance activities with the Theater

Commander in peacetime.

(2) In wartime the Theater Commander

assumes control of depot level maintenance operations

in the Theater of operations.

(3) Depot level maintenance provides combat

ready material to the Army supply system.

c. Depot level maintenance is performed by TDA

industrial type activities operated by the Army. Depot

level maintenance may also be performed by contract,

ISA, and interdepartmental or interagency agreement or

lower levels of maintenance when authorized.

D-4
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Section II. MAINTENANCE ALLOCATION CHART

(1) (2) (3) (4) (5) (6)

GROUP MAINTENANCE MAINTENANCE CATEGORY TOOLS AND

NUMBER COMPONENT ASSEMBLY FUNCTION C O F H D EQUIPMENT REMARKS

22 Body, Chassis, & Hull

Accessory Items

2202 Accessory Item

Asphalt Hose Inspect 0.1 1

Replace 0.5

2210 Data Plates

Instruction Plates Inspect 0.1 1

Replace 0.5

Caution Plates Inspect 0.1 1

Replace 0.5

Data Plates Inspect 0.1 1

Replace 0.5

31 Basic Issue Items

3100 Basic Issue Items

Extractor, Barrel Inspect 0.1

Repair 0.5 1

Ram, Barrel Inspect 0.1

Repair 0.5 1

47 Gauges (non-electrical), Weighing and

Measuring Devices

4702 Gauges, Mountings,

Lines, & Fittings

Thermometer Inspect 0.1 1

Replace 0.5

73 Concrete & Asphalt

Equipment Component

7312 Feeder or Conveyor

Discharge

Dedrumming Tunnel Inspect 0.1 1, 2

Service 0.2

MAINTENANCE LEVELS:

C - OPERATOR/CREW = UNIT F - DIRECT SUPPORT D - DEPOT

O - ORGANIZATIONAL = UNIT H - GENERAL SUPPORT

D-5
TM 5-3895-368-14&P

Section II. MAINTENANCE ALLOCATION CHART

(1) (2) (3) (4) (5) (6)

GROUP MAINTENANCE MAINTENANCE CATEGORY TOOLS AND

NUMBER COMPONENT ASSEMBLY FUNCTION C O F H D EQUIPMENT REMARKS

7312 Dedrumming Tunnel Replace 4.0

Cont’d Cont’d Repair 4.0

Loading Platform Inspect 0.1 1

Replace 3.0

Repair 0.5

Discharge Chute Inspect 0.1 1

Replace 0.2

Repair 0.5

Tunnel Doors Inspect 0.1 1

Replace 0.5

Rainshields Inspect 0.1 1

Replace 0.7

7318 Tanks, Valves, Formed

Hoses, Lines, Fittings

Valves Inspect 0.1 1

Replace 1.0

Hot Oil Piping Inspect 0.1 1

Replace 1.5

Storage Tank Inspect 0.1 1,2 2

Service 2.0

Replace 4.0

Heater Coils Inspect 0.1 1,2 2

Replace 1.0

7320 Boom and Attaching

Parts

Hoist Inspect 0.1 1,2

Replace 0.1

Repair 2.0

Controller Inspect 0.1 1 3

Replace 1.0

Repair 1.0

Trolley Inspect 0.1 1

Replace 0.2

Repair 0.3

MAINTENANCE LEVELS:

C - OPERATOR/CREW = UNIT F - DIRECT SUPPORT D - DEPOT

O - ORGANIZATIONAL = UNIT H - GENERAL SUPPORT

D-6
TM 5-3895-368-14&P

Section II. MAINTENANCE ALLOCATION CHART

(1) (2) (3) (4) (5) (6)

GROUP MAINTENANCE MAINTENANCE CATEGORY TOOLS AND

NUMBER COMPONENT ASSEMBLY FUNCTION C O F H D EQUIPMENT REMARKS

7320 Winch Inspect 0.1

Cont’d Replace 0.3

Repair 0.5

MAINTENANCE LEVELS:

C - OPERATOR/CREW = UNIT F - DIRECT SUPPORT D - DEPOT

O - ORGANIZATIONAL = UNIT H - GENERAL SUPPORT

D-7
TM 5-3895-368-14&P

SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS

FOR

ENCODER-DECODER KY-883/GSC

TOOL OR TEST MAINTENANCE TOOL

EQUIPMENT CATEGORY NOMENCLATURE NATIONAL/NATO NUMBER

REF CODE STOCK NUMBER

UNLESS OTHERWISE NOTED, ALL MAINTENANCE

FUNCTIONS CAN BE ACCOMPLISHED WITH THE

TOOLS CONTAINED IN THE FOLLOWING COMMON

TOOL SETS.

1 O, F, H Shop Equip Ord Repair, Lt 4940-00-294-9516 T13152

Truck MTD - (SC4940-97-CL

-E04

1 O, F, H Tool Kit (Auto) Maint, Org 4910-00-754-0654 W32593

Maint

1 O, F, H Tool Kit (Auto) Maint, Org 4910-00-754-0650 W32720

Maint Common #2 - (SC4910

-95-CL-A72)

1 O. F. H Tool Kit, Light Weight 5180-00-177-7033 W33004

(SC51 80-90-CL-N26)

1 O, F, H Shop Equip (Ato) Maint & 4910-00-754-0653 W32867

Repair, Org Maint Supp #1

(SC491 0-95-CL-A73)

2 F, H Shop Equip, Contract Maint 4940-00-294-9518 T10138

TRK MTD - (SC4940-97-CL

-E05)

2 F, H Shop Equip Gen Purp Repair 4940-00-287-4894 T10549

Semitrailer MTD (SC4940-97

-CL-E03)

2 F, H Tool Kit, Master Mechanic 5180-00-699-5273 W45060

Equip Maint & Repair

(SC5180-90-CL-N05)

2 F, H Shop Set, Fuel & Elec Sys 4910-00-390-7775 T30688

Field Maint Basic Spp #2

(SC491 0-95-CL-A65)

2 F, H Shop Equip Machine Shop 3470-00-754-0708 T15644

Field Maint Basic Supp #2

(SC491 0-95-CL-A02)

2 F, H Measuring & Layout Tool 5280-00-511-1950 W44512

Set, Mach - (SC5280-95-CLA02)

2 F, H Shop Equip Welding Field 3470-00-357-7268 T16714

Maint (SC3470-95-CL-A08)

D-8
TM 5-3895-368-14&P

Section IV. REMARKS

(1) (2)

Reference Remarks

Code

1 Refer to Appendix G for make from instructions.

2 Check with local Safety Office for confined space entry requirements. They must test

atmosphere with a calibrated direct reading instrument for oxygen content, flammable

gases and vapors and potential toxic air contaminants.

3 Unit maintenance is authorized to replace/repair the lower hook assembly and load

chain, and to replace the safety latch on both the upper and lower hooks. Refer to

Appendix A for Unit authorized parts.

D-9 (D-10 Blank)
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APPENDIX E - PREVENTIVE MAINTENANCE CHECKS & SERVICES

Table E-1. OPERATOR, CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES

FOR MELTER, ASPHALT SKID MOUNTED HOT OIL CIRCULATING

LOCATION

ITEM ITEM TO NOT FULLY MISSION

NO. INTERVAL CHECK/ PROCEDURE CAPABLE IF:

SERVICE

NOTE

Perform Weekly as well as Before

operation if:

1. You are the assigned operator and

have not operated the Melter since the

last weekly PMCS.

2. You are operating the Melter for the

first time.

1. General

Before a. Visually check inside tunnel and

storage tank for moisture. If present,

dry before operation.

Before b. Visually check for damaged piping

or hoses.

Before/ Class III leaks are

detected.

During c. Visually check for evidence of fluid

leakage.

Before

d. Inspect heat transfer oil and asphalt

piping for proper connections.

2. Controls and

Instruments

Before a. Visually inspect thermometer for Broken or missing.

damage and loose mounting.

During b. Periodically observe thermometer

for proper operating temperature. (200-

250 Degrees F Normal Operation)

Before/ c. Check valves for leakage or Class III leak is

detected.

During damage and proper operation.

E-1

WARNING

Operating the equipment when it is wet could cause the asphalt to boil

and catch on fire. The results could cause serious bodily injury or death.
TM 5-3895-368-14&P

Table E-1. OPERATOR, CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICE

FOR MELTER, ASPHALT SKID MOUNTED HOT OIL CIRCULATING - Continued

LOCATION

ITEM ITEM TO NOT FULLY MISSION

NO. INTERVAL CHECK/ PROCEDURE CAPABLE IF:

SERVICE

3 Asphalt Transfer

Hoses

Before/ Inspect for loose connections, breaks Class III leak is

detected.

During and leaks.

4. De-Drumming

Tunnel Doors

Before Inspect for damage and proper Door fails to close

operation. properly.

5. Electric Chain

Hoist

Before a. Check brake for evidence of Brake slips.

slippage.

Before b. Check control functions for proper Control malfunctions.

operation.

Before c. Inspect hooks for damage, cracks,

twists, excessive throat opening, latch

engagement and latch operation.

Before d. Check individual chain links for

wear.

Before/ e. Check load chain for proper reeving Chain twists.

During and for chain twisting.

6. Hand Winch

Before Check for lubrication of threads of

handle.

7. Melter Tank

After Insure all asphalt was pumped from

tank and asphalt piping was emptied.

E-2
TM 5-3895-368-14&P

Table E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES

FOR MELTER, ASPHALT SKID MOUNTED HOT OIL CIRCULATING

Location

LOCATION

ITEM ITEM TO NOT FULLY MISSION

NO. INTERVAL CHECK/ PROCEDURE CAPABLE IF:

SERVICE

1. Fluid Lines,

Fittings and

Monthly Valves a. Visually inspect for leaks, breaks,

loose mountings and connections.

b. Check valves for operation.

2. De-Drumming

Tunnel Doors

Monthly Visually inspect for damage and proper

operation of doors.

3. Heating Coils

Monthly Open de-drumming tunnel doors and

visually inspect the coils for damage.

4. Melter Tank

Monthly Visually inspect tank for leaks.

5. Melter Tank

Cleaning

Monthly Notify Direct Support Maintenance to

clean tank as required IAW instructions

in paragraph 4-1.

6. Electric Chain

Hoist

Yearly a. Inspect all external parts for loose

screws, bolts or nuts.

b. Inspect lift wheel and hook block for

bright shiny area appearing on wear

surfaces.

c. Check electrical cords and cables

for damaged insulation.

d. Inspect trolley trackwheels for

external wear on tread and flange.

Replace worn trackwheels that show a

flat wear area greater than 1/4 inch

across or trackwheels that no longer

rotate freely.

e. Adjust armature brake for

0.020-0.030 inch gap.

E-3 (E-4 Blank)
TM 5-3895-368-14&P

APPENDIX F

COMPONENTS OF END ITEM (COEI)

and

BASIC ISSUE ITEMS LIST (BIIL)

Section I. INTRODUCTION

F-1. SCOPE.

This appendix lists components of the end item and

basic issue items for the Asphalt Melter to help you

inventory the items for safe and efficient operation of the

equipment.

F-2. GENERAL.

The Components of End Item (COEI) and Basic Issue

Items (BII) Lists are divided into the following sections:

a. Section II, Components of End Item. This listing is for

information purposes only, and is not authority to

requisition replacements. These items are part of the

Asphalt Melter. As part of the end item, these items

must be with the end item whenever it is issued or

transferred between property accounts. Items of COEI

are removed and separately packaged for transportation

or shipment only when necessary. Illustrations are

furnished to help you find and identify the items.

b. Section III, Basic Issue Items. These essential

items are required to place the Asphalt Melter in

operation, operate it, and to do emergency repairs.

Although shipped separately packaged, BII must be with

the Asphalt Melter during operation and when it is

transferred between property accounts. This list is your

authority to request/requisition them for replacement

based on authorization of the end item by the

TOE/MTOE. Illustrations are furnished to help you find

and identify the items F-3. EXPLANATION OF

COLUMNS.

a. Column (1), Illus Number, gives you the number

of the item illustrated.

b. Column (2), National Stock Number, identifies

the stock number of the item to be used for requisitioning

purposes.

c. Column (3), Description and Usable On Code,

identifies the Federal item name (in all capital letters)

followed by a minimum description when needed. The

last line below the description is the Commercial and

Government Entity Code (CAGEC) (in parentheses) and

the part number.

d. Column (4), U/I (unit of issue), indicates how the

item is issued for the National Stock Number shown in

column two.

e. Column (5), Qty Rqd, indicates the quantity

required.

F-1
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Section II. COMPONENTS OF END ITEM

Not applicable.

Section III. BASIC ISSUE ITEMS

(1) (2) (3) (4) (5)

Illus National Stock Description U/M Qty

Number Number CAGEC and Part Number Rqd

1 .................................................................................................................. EXTRACTOR,

BARREL EA................................................................................................................1

(11740) 3000-143

2 RAM, BARREL EA 1

(11740) 3000-142

F-2
TM 5-3895-368-14&P

APPENDIX G

ILLUSTRATED LIST OF MANUFACTURED ITEMS

NOTE: All dimensions shown are in inches.

RAM, BARREL - Part Number 3000-142 (CAGEC 11740)

ITEM NATIONAL STOCK DESCRIPTION QTY

NO. NUMBER

1 BAR, METAL: 1/4 x 2 cut to 18 inches long, 1

part number QQT570, CAGEC 81348

2 5975-00-178-1218 CONDUIT: 1" x 10’ 1

EXTRACTOR, BARREL - Part Number 3000-143 (CAGEC 11740)

ITEM NATIONAL STOCK DESCRIPTION QTY

NO. NUMBER

1 9510-00-189-1553 BAR, METAL: 1/4 x 1 cut to 8 inches long 1

2 5975-00-178-1216 CONDUIT, METAL, RIGID: 1/2"x 10’ 1

G-1 (G-2 Blank)


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