AS 04-01

(Adjusted Standard)

IEPAAnA~HMENT NO.J.l

ILLINOIS POLLUTION CONTROL BOARD

IN THE MATTER OF: )

)

PETITION OF CROWNLINE BOATS, INC. )

FOR AN ADJUSTED STANDARD FROM 35)

ILL. ADM. CODE 215.301 . )

RESPONSES OF CROwNLINE BOATS, INC.

TO QUESTIONS IN HEARING OFFICER ORDER OF APRIL 6, 2004

To facilitate the Board's decision on this adjusted standard, the hearing officer issued an

Order, dated April 6,2004, which set forth several questions which the Petitioner should be

prepared to answer at the hearing set for April 23, 2004. Petitioner has prepared the following

responses to the questions set forth in the April 6, 2004 Order. For convenience, Petitioner has

also set forth below the questions from the April 6, 2004 Order with Petitioner's response (in

italics) to each question immediately following

AS 2004-1 Crownline Boat, Inc..

35 lAC 104.406 (e)

1. In the Federal Register, USEPA estimates there are approximately 119 existing facilities

that will be subject to the Federal rule 40 CFR 63 Subpart VVVV. Annual compliance

costs for all existing facilities were estimated at $14 million. This included capital,

materials, monitoring, recordkeeping, and reporting costs. [66 FR 44222] Pet. at 8 notes

that USEPA estimates that complying with 40 CFR Subpart VVVV will cost $40601ton

ofHAP reduced Iyear.

USEPA also estimated the capital costs for new equipment:>

• Resin Application Equipment (f1owcoaters): $60001 unit

• Adhesive application Equipment: $60001 unit

• Resin and Gel Coat Mixer Covers: $1801 container

[66 FR 44222]

(a) Would you please quantify the costs Crownline has spent on replacing the

atomized spray guns with flow-coat guns and switching to a lower styrene resin?

Crownline has already made the change in the lamination process. Does .

Crownline consider switching to flow-coat guns in the gel coat process an

alternative as weIl? .

(b) What other costs has Crownline incurred to meet the Federal rule?

(c) Has Crownline estimated the additional compliance costs associated with

monitoring, recordkeeping and reporting?
2

RESPONSE:

(a) Crownline incurred a capital cost of$96,000 in replacing the atomized spray

guns in its lamination areas with flow-coat guns. Crownline experimented with

usingflow-coat guns in the gelcoat process, but they had too much ofa negative

impact on product quality.

(b) Crownline has had to incur an add(tional $4000 per week in labor cpsts in the

lamination area for additionalpersonnel to do roll out and touch lip on the boats

in order to maintain the same product quality while using the lower styrene

resins. Crownline has also incurred over$80,000 in outside consultingfees and

expenses.

(c) It is estimated that it will cost Crownline approximately $7500 to complete the

software needed to allow computer aided ongoing compliance reporting and

recordkeeping under the MACT and to prepare the MACT initial compliance

certification. The monthly costfor calculating the 12 month rolling average.

compliance demonstration required by the MACT is estimated at approximately

$500 per month.

In total, Crownline anticipates its annual compliance costs to be approximately

$215,600per year. This is calculated by multiplying the additional labor costs

($4000 per week) by 50 weeks to equal an amount of$200,000. To this amount is

then added $6000 (for the $500 needed each month to do recordkeeping and

reporting) and $9600 (which is the $96,000 capital costfor replacing the

atomized guns with flow coat guns, annualized over IV years) for a total of

$215,600.

2. Pet. at 2 states, "Crownline took steps early to comply with the [Federal] MACT and

came into compliance with the MACT emission limits more that a year prior to the

deadline." (pet. at 2.) Further down on that same page, the Petition states that the costs

to install tail-stack controls to comply with the 8 Iblhr Rule would range from

approximately $7 million to $14 million and that '''This equates to approximately $35,000

to $58,000 perton ofpollutant removed on top ofthe costs Crownline will have to incur

to comply with the newly promulgated MACT standard." (Emphasis added.) (pet. at 2.)

(a) Would you please clarify whether Crownline has already incurred costs to come

intocompliance with the Federal standard? Ifso, what was the cost incurred to

comply with the Federal standard? Does Crownline expect to incur additional

costs?

(b) Could you please calculate a total cost / ton HAP reduced / year that Crowniine

will incur as a result of complying with 40 CPR Subpart VVVV.
3

RESPONSE:

(a) See response to Question 1.

(b) Crownline estimates that the annual amount ofHAPs (not total YOM) reduced by

complying with the MACT is approximately 50 tons per year. Based upon

Crownline 's estimate of$215,600for additional annual operational costs (as

discussed in response to Question 1above), this would equate to $4,312 Iton of

HAP reduced I year ($215,600 per year -7- 50 tons). .

35 lAC 104.406 (1)

3. Petition at 2 states, "Crownline took steps early to comply with the MACT and carne into

compliance with the MACT emission limits more than a year prior to the deadline." Pet.

at 2.

(a) Could you please indicate ifCro\Ynline has made a demonstration of compliance

with the new NESHAP regulations under 40 CFR Part 64 Subpart VVVV to

USEPA yet? Did USEPA respond to the compliance demonstratjon, and ifso,

how?

(b) Since Crownline is proposing replacing the I-hour averaging time under the 8

Ib/hr rule, would you please describe over what time period emissions will be

averaged under 40 CFR Subpart VVVV? Since the boat-building process takes

an average of22 days, would it be technically feasible and economically

reasonable to average emissions ona I-day, 7-day or 30-day rolling average

instead of a I2-month rolling average? Would this help to more closely monitor

the daily and seasonal impact ofthe emissions that the I-hour averaging required

under the 8 Ib/hr rule?

RESPONSE:

(a) Crownline has not made a demonstration ofcompliance. This will not be due

until August 2005.

(b) The new MACT standard requires thatfor the "model point value averaging

option" (which Crownline plans to use to demonstrate compliance with the

MACT), compliance is to be demonstrated on a 12-month rolling average.

Having to demonstrate compliancefor a time period shorter than on a 12-month

rolling average would be technically and economically unreasonable. First, ihis

wouldplace Crownline at a significant competitive disadvantage versus its

competitors in otherstates and would make its current way ofdoing business

impossible. Crownline does not maintain a large inventory ofboats, but has built

its business and reputation on allowing customers to order customized boats, .

offering afull array ofpotential options, styles and colors a customer can choose
4

from. To be able to offer this service to customers, Crownline has to build its

boats quickly and deliver them to the customer on an expedited basis. Having to

demonstrate compliance on a time frame less than on a i2-month rolling average

would make Crownline's entire method ofbusiness next to impossible. For'

example, ifCrownline had to demonstrate compliance on a 30-day rolling

average, there may be nzonths were Crownline would have to tell its customers

that they could not get certain boat models that month. Second, having to

demonstrate compliance on a timefi:ame less than a i2-month rolling average

would also greatly increase Crownltne 's time and expense in monitoring its

compliance as compared to its competitors. Even ifcompliance was to be

demonstrated on a 30-day rolling average, it would essentially mean that

compliance would have to be monitored on a daily basis, which would be an

extremely time and labor intensive undertaking. It is important to note that in

developing the new MACT standard, EPA contemplated requiring a shorter time

period than i2 months to demonstrate compliance but chose to use the i2-month

rolling average.

4. Petition at 3 quotes the definition of "emission source" from 35 IAC 201.1 02 as "any

equipment or facility of a type capable of emitting specified air contaminants to the

atmosphere." The Petition's Technical Document in Appendix 5 is a letter from

Crownline's environmental consultant to IEPA seeking to resolve the issue of properly

defining the term "emission source" for purposes of applying the 8 Iblhr rule.

(a) Could you please explain how Crownline is regulated under 35 IAC 215.301 in

the context ofthe definition of"ernission source." Is the whole facility regulated

as one source or do individual sources exist within the'facility that are regulated

as separate sources? Could you please identify the individual emission source/s at

Crownline regulated under 35 IAC 215.301? Is each boat line or model line

considered, an emission source? Is the process of building each boat considered

an emission source? Iseach spray gun considered an emission source?

(b) IEPA's recommendation (1-22-04) included one condition relating to testing

which Crownline found vague and overly broad. In Crownline's Response to the

Recommendation ofthe Illinois EPA, Crownline suggests the two parties might

reach a compromise on this language in time for hearing. Could you please

provide an update on this?

RESPONSE:

(a) IEPA has directed Crownline to consider the boat part (e.g., hull, deck, etc) as

the "emission sourcenforpurposes ofcomplying with 35 lAC 2i5.30i.

(b) Crownline and IEPA have reached a compromise on the language and conditions

ofthe proposed adjusted standard. Attached is a copy ofthe proposed language

and conditions ofthe afijusted standard to which Crownline and IEPA have

agreed.
5

35 lAC 104.406 (g)

5. The Technical Document prepared by AEA on page 7 states, "Estimates of hourly YOM

emissions from Crownline's gelcoat and lamination operations in compliance with the

MACT are set forth in 'Exhibit 4 ofAppendix 6." However, ExhiQit 4 ofAppendix 6

seems to showthe annual total emissions in:tons per year (tpy) rather than es~imates of

the total emissions on an hourly basis in pounds per hour (Ib/hr). Appendix 7 shows

estimates of hourly YOM emissions (Ib/hr), but only fr'!m the caulkil1g, adhesive and

lacquer operations.

(a) Could you please provide data in a format similar to Appendix 7 in Ib/hr for the

gelcoat and lamination operations for the sake of comparison to the 8 Ib/hr rule?

(b) Appendix 8 ofthe Technical Document contains a table entitled "Crownline

Small Part Usage in Pounds ofMaterial; MACT Compliance Scenario:" Could

you please specify the units ofmeasurement for each column in the table?

RESPONSE:

(a) When Crownline originally began preparing the Technical Document, Crownline

planned to include several charts Crownline had developed using 2000 data

showing estimated hourly emissionsfor the lamination and gelcoat areas broken

down by boat model. However, these emission estimates were based upon

preliminary materials usage data which was available"at that time, but which

Crownline later discovered had overestimated VOM emissions. Because

Crownline knew these emission estimates did not best reflect the emissionsfrom

these operations, Crownline decided not to include tire estimates in the Technical

Documentfiled in December 2003. The language quotedfrom the Technical

Document in Question 5 above, should have beetzdeletedfrom the final version of

the Technical Document. Crownline apologizesfor this oversight. However, we

are attaching these charts to this Response (identified as Exhibits 1 through 6)

with appropriate caveats concerning the data. Since preparing these charts,

Crownline has gone back and estimated hourly VOM emissionsfor afew boat

models using more accurate materials usage data. Although these ailculations

confirmed that the estimatesfrom 2000 overestimated emissions, there are still a

significant number ofboat models wh ich would have emissions greate/- than 8

lb/hr, when VOMemissions are determined on strict hourly basis.

(b) Attached is a revised copy ofthe table with the units ofmeasurement included."

6. The Federal NESHAP regulations at 40 CFR 63.5698 provide a formula to calculate the

HAP emission limit based on a 12-month rolling average. .
6

(a) Would you please identify Crownline's HAP Emission Limit per 40 CFR 63;5698

and show how Crownline calculated it.

RESPONSE:

(a) The HAP emission limit will varyfrom month to month hased upon the equation

setforth in 40 CFR 63.5698. Attached.are mOllthly spread sheetsfrom September , 2003 through March 2004 showing, the calculated HAP emission limits and the

HAP emissionsfor Crownlinefor those months.

. 7. Pet. at 2 references USEPA's discussion ofthe NESHAP for Boat Manufacturing in the

Federal Register [66 FR 44222]. Refening to the Federal Register discussion, USEPA

provides the following figures:

• Existing facilities: 119

• Rate ofgrowth: 5 facilities I year for next 5 years

e 1997 baseline emissions: 9920 tpy

• NESHAP reductions: 3450 tpy

• % total reduction in HAP: 35%

• Total Annual Compliance Costs: $14 million

• Annual Costs: $4060 I ton HAP reduced

• Capital costs:

o Resin application equipment: $6000 I unit

o Adhesive application equipment: $6000 I unit

o Resin and gel coat mixer covers: $180 I year / container

[66 FR 44222]

. Based on these figUres, the following averages can be calculated:

• 1997 baseline emissions: 9920 tpy/119 facilities = 83.4 tpy/facility

• NESHAP emissions reductions: (9920-3450 tpy)/119 facilities = 54.4 tpy/faciIity

• Annual Compliance Costs: $14 million 11 19 facilities = $117,647/facility

• % total reduction in HAP: 35%

(a) Could you please make a relative comparison ofCrownline's figures to the

averages calculated above:

1. How do Crownline's 2003 Pre-MACT emissions compare to the average ofthe

facilities as depicted above?

2. How do Crownline's proposed NESHAP emissions reductions compare to the

average ofthe facilities above? .

3. How do Crownline's annual compliance costs compare with the average ofthe

facilities above?
7

4. How does Crownline's annual cost ofreduced HAP compare to the USEPA figure

of$4060/ ton?

5. "Comparing the Pre-MACT Scenario to the MACT Standard Compliance Scenario

presented as Exhibits 3 and 4 in Appendix 6 ofthe Technical Document, would you

please estimate the % reduction in total HAP emissions. Comparing the Pre-MACT

Scenario to the 8 lb/hr Compliance Scenario presented in Exhibits 3 and 5, would

you please" estimate the % reduction in' total HAP emissions. Would y~u please

compare these % reduction figures to the 35% overall figure that USEPA estimated?

Ifthe % reduction proposed by Crownline for this adjusted standard is less than

35%, are there additional measures Crownline could take to improve its reduction to

more closely approach the 35%? If you are familiar with other affected facilities in

the boat manufacturing industry, could you please comment on how closely their

reductions approach USEPA's anticipated overall percent reduction of35%?

(b) IfCrownline were to experience a growth in production, could you please

comment on how such growth would affect the YOM emissions:

1. Could you please estimate on an hourly and annual basis how potential growth

would affect YOM emissions in comparison to the data provided for the 2003

production year? I.e.' would Crownline add new production lines? Increase

hours/day ofproduction? Build anew facility?

2. By estimating a larger iigure to represent potential increased YOM emissions 5 to

10 years in the future, how would the Ozone Impact Analysis conducted by AEA

change in showing an exceedence at the local air monitor?

3. Would such potential increased YOM emissions from Crownline's operations

require IEPA to return to USEPA for another SIP revision?

RESPONSE:

(a)

1. Crownline's Pre-MACT emissions were approximately 204 tons ofHAPs per year

as compared to 83.4 tors/year which is the averagefacilities mentioned above.

Obviously th~ amount oftotal emissions ofHAPs per year will vary depending

upon the number and si~e ofthe boats produced. Crownline produces more bOats

(or larger boats) than the average ofthe facilities mentioned above.

2. Crownline estimates it HAP emission reductions at approximately 50 tons/year,

as compared to 29 tons/year which is the average ofthe facilities mentioned

above.
(b)

8

3. Crownline's annual compliance costs are estimated at $215,600 (see response to

Question 1) as compared to $117,647for the average ofthe facilities mentioned

above.

4. Crownline's annual compliance cost (not including the initial capital

expenditures) is approximately $4, 312/ton ofHAP reduced, which is very similar

to the $4060/t6n for the average ofthe facilities mentioned above. ,

. 5. Crownline estimates its percent reduction in total HAP emissions at

approximately 25% as compared to the 35% estimated by u.s. EPA. It should be

noted that EPA's estimate was merely an estimate ofwhat the anticipated

reduction would be and Crownline is not aware ofwhat actual reductions other

companies are experiencing. At this time, it is impossible to know whether

Crownline's percent reduction is similar to or even greater than actual reductions

experienced by other companies. More impol1antly, in order to do a meaningful

comparison ofpercent HAP reductions, it wouldfirst have to be determined what

the baseline levels were. In other words, ifthe average company was using resins

and gelcoats with a high HAPcontent, their percent reduction when they begin to

comply with the MACTwill be higher. As a result, without knowing the baseline,

it is difficult to compare the percent reduction in.HAP emissions between

Crownline and the average ofthe facilities mentioned above.

Crownline has agreed to a proposal by IEPA that as a condition ofthis adjusted

standard, Crownline will continue to investigate boatproduction methods with a

reduced VOM content and, where practicable, willsubstitute current coatings

with lower VOM content coatings. Crownline will also conduct any test afnew

technologically or economically reasonable production methods or materials

applicable to the open-moldfiberglass boat manufacturing industry which may

reduce VOM emissions at Crownline 's facility which'IEPA requests.

1. Crownline's CAA Title V Permit limits Crownline's annual emissions to 249 tons

ofVOMper year. As a result, ifCrownline wished to significantly expand it

current production, it would most likely need to obtain a permit amendment. At

present, Crownline does not have anypresent plans to increase its production

capacity above the 249 ton permit limit. Since Crownline does not have any

present expansion plans, it has not estimated on an hourly or annual basis how

potential growth would affect VOM emissions.

2. In response to this question, Crownline reviewed its Ozone Impact Analysisand

the effect on ozone which would occur ifCrownline were to significantly increase

its VOM emissions. In short, Crownline could more than triple its current annual

VOM emissions without causing an exceedence ofthe 1-hour ozone NAAQS.
9

3. IEPA has requested, and Crownline has agreed to, a condition in the adjusted

standard that the adjusted standard be limited to the emission activities at the

CrolVnline West Franlfort, fllinois facility as ofthe date ofthe issuance ofthe

adjusted standard. CrolVnline understands this restriction to mean that

CrolVnline will be able to increase production at itsfacility by increasing the

hours/days ofprodUCtion and will be able to build new boat models and/or

change the miX ofboat modelsfrom what is currently being constructed without

having to seek a new or amended aWusted standard. However, Cro]-Vnline would

be required to obtain a new or amended adjusted standard (and therefore a new.

SIP revision) ifCrolVnline wishes to add new production lines or build a new

facility which would have emissions greater than 8 lbs per hourfrom any

emission source.

Respectfully Submitted,

BRYANCAVELLP

BY:~,d rQ-{ ~r---. ~Guariglia, MO Bar #988

One Metropolitan Square

211 North Broadway, Suite 3600

St. Louis, Missouri 63102

Tel. (314) 259-2000

Fax. (314) 259-2020

Attorneys for Crownline Boats, Inc.
April 23, 2004

CROWNLINE BOATS, INC.

REVISED ADJUSTED STANDARD LANGUAGE

As an alternative to compliance with the 8 lb/m Rule found at 35 IAC § 215.301, this adjusted

standard allows Crowntheto limit its discharge of organic material into the armosphere from its

boat manufacturing operations by operating in full ~ompliance wirb rbe National Emission Stand,,!,d

for Hazardous Air Pollutants for New and Existing Boat Manufacturing Facilities, set forrb at 40

CFR §63 Subpart VVVV, as may be amended in rbe future, and wirb rbe following conditions:

a. Crownline shall continue to investigate boat production methods with a reduced VOM

content and, where practicable, shall substitute current coatings with lower VOM content coatings

as long as such substitution does not result in a net increase in VOM emissions. Crownline shall be

required to do any reasonable test of new technologically or economically reasonable production

methods or materials applicable to the open-mold fiberglass boat manufacturing industry which may

reduce VOM emissions at Crownline's facility which the Illinois EPA Bureau of Air specifically

requests in writing that they do. An annual report sunimarizing the activities and results qf these

investigatory efforts shall be prepared by Crownline and submitted to the Illinois EPA Bureau of

Air, Compliance and Enforcement Section. -

b. The relief granted in this proceeding shall be limited to the emission activities at the

Crownline West Frankfort facility as of the date of this filing

c. Nothing in this adjusted standard shan relieve Crownline of its duty to operate in full

compliance with the Clean Air Act, its CAAPP, rbe Illinois Environmental Protection Act and other

applicable regulations not otherwise discussed herein.

1817792
Exhibit 1

Crownline Boats, Inc. - West Frankfort, Illinois

Estimates of Resin and Gelcoat Usage Amounts Per Boat Model

Boat Model Resin2 Gelcoat'

Decks' Hulls'

1st Skin' 2nd Skins 3rd Skin' 1st Skin' 2nd Skins 3rd Skins Floor· Deck' Hull'

(Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs)

180 BR 68 107 8 98 145 0 128 35 45

180 CD 67 99 7 98 145 0 128 30 45

192 BR 163 199 4 112 175 0 180 40 55

202 BR 87 127 4 120 214 0 198 45 55

205BR 143 184 0 116 199 0 208 75- 60

205CC 96 127 4 116 199 0 252 40 60

212 DB 196 262 10 150 261 0 325 95 70

215CD 176 208 4 141 218 0 260 86 70

225BR 108 137 17 130 262 0 232 . 50 65

225 CD 99 147 4 130 262 0 245 50 65

230 BR 153 221 0 147 313 0 273 103 70

230 CD 173 263 0 .147 313 0 273 95 70

238DB 198 264 16 146 295 0 324 105 80

239 DB 153 221 16 146 295 0'" 324 105 80

242 CD 174 246 0 221 339 249 281 95 90

248BR 130 170 14 154 284 0 247 60 85

248 CD 191 247 14 152 284 0 246 100 85

262CR 202 299 0 180 312 309 345 115 92

262 CD 199 264 0 NA NA NA NA 120 92

266 BR 154 201 16 165 287 0 290 70 80

266CC 200 264 19 165 288 0 361 125 80

266 LTD 174 243 57 165 287 0 320 125 80

288 BR 263 295 0 252 426 390 433 145 95

290CR 277 367 1 301 516 411 405 150 115

Footnotes:

1The Jist of boat models produced by Crownline changes annually depending on customer demands. However, this Jist

reasonably represents the types and sizes of boats made by CrownJine in 2000.

2The production resin used at Crownline is of one type and from one supplier. Resin is applied to the part after the gelcoat layer has been

applied and has cured. As resin is released at the gun tip, it mixes with chopped fiberglass that is simultaneously fed to the gun tip area.

3Gelcoat is applied to the boat mold to give it the outer shiny app'earance and color. It is applied before the resin is applied. .

'A deck is the top portion of the boat that lays on top of the hull. A hull Is the base portion of the boat (has contact with the water)

5A skin is one layer of gelcoat or resin applied tO,the deck or hull. In lamination, more than one skin is applied to reach the desired

fiberglass/resin layer thickness for the given boat model. Only one layer is applied during the gelcoat operation.

6A floor. is the decking installed in a hull to house and protect the gasoline storage tank(s) and floatation foam.

NA = not applicable

NOTE: The data in this chart may not be accurate. It was prepared using 2000 data and is based upon material usage amounts in

"standard bills of materials" (BOM) developed to provide a basis for establishing the sale price for each boat model. To ensure that the

price is set at an amount that adequately covers Crownline's costs for producing ttle boat plus a desired profit margin, the BOM

overestimates the amounts of materials used to build each boat model.
Exhibit 2 - Resin and Gelcoat Application Time · . Boat Model Resin Application Time (hours) Gelcoat Application Time (hours)

Decks Hulls

1st Skin 2nd Skin 3rd Skin 1st Skin 2nd Skin 3rd Skin Floor Deck Hull

180 BR 1 1 1 1 1 1 1 1 1

180 CD 1 1 1 1 1 1 1 1 1

192 BR 1 1 1 1 1 1 1 1 1

202 BR 1 1 1 1 1 1 1 1 1

205 BR 1 1 1 1 1 1 1 1 1

205CC 1 1 1 1 1 1 1 1 1

212 DB 1 1 1 ,1 1 . 1 1 1 1

215 CD 1 1 1 1 1 1 1 1 1

225 BR 1 1 1 1 1 1 1 1 1

225 CD 1 1 1 1 1 1 1 1 1

230 BR 1 1 1 1 1 1 1 1 1

230 CD 1 1 1 1 1 1 1 1 1

238 DB, 1 1 1 1 1 1 1 1 1

239 DB 1 1 1 1 1 1 1 1 1

242 CD 1 1 1 1 1 1 1 1 1

248 BR 1 1 1 1 1 1 1 1 1

248 CD 1 1 1 1 1 1 1 1 1

262CR 1 1 1 1 1 1 1 1 1

262 CD 1 1 1 1 1 1 1 1 1

266 BR 1 1 1 1 1 1 1 1 1

266CC 1 1 1 1 1 1 1 1 1

266 LTD 1 1 1 1 1 1 1 1 1

288 BR 1 1 1 1 1 1 1 1 1

290CR 1 1 1 1 . 1 1 1 1 1
Exhibit 3

Crownline Boats, Inc.• West Frankfort, Illinois

, VOM Content of Listed VOM/HAP Containing Materials Used at Cr0'vYnline

VOM Content1

Boat Model Resin Gelcoat Lacquer Adhesive Caulking

Styrene% Styrene % MMA%2 Other% VOM% VOM% VOM%

180 BR 42.3 27 6 0.154 71 19 9

180 CD 42.3 27 6 0.154 71 19 9

192 BR 42.3 27 6 0.154 71 19 9

202 BR 42.3 27 6 0.154 71 19 9

205 BR 42.3 27 6 0.154 71 19 9

. 205 CC 42.3 27 6 0.154 71 19 9

212 DB 42.3 27 6 0.154 71 19 9

215 CD 42.3 27 6 .0.154 71 19 9

225BR 42.3 27 6 0.154 71 19 9

225 CD 42.3 27 6 0.154 71 19 9

230BR 42.3 27 6 0.154 71 19 9

230 CD 42.3 27 6 0.154 71 19 9

238 DB 42.3 27 6 0.154 71 19 9

239 DB 42.3 . - 27 6 0.154 7·1 19 9

242 CD 42.3 27 6 0.154 71 19 9

248 BR 42.3 27 6 0.154 71 19 9

248 CD 42.3 27 6 0.154 71 19 9

262 CR 42.3 27 6 0.154 71 19 9

262 CD 42.3 27 6 0.154 71 19 9

266BR 42.3 27 6 0.154 71 19 9

266 CC 42.3 27 6 0.154 71 19 9

266 LTD 42.3 27 6 0.154 71 19 9

288 BR 42.3 27 6 0.154 71 19 9

290CR 42.3 27 6 0.154 71 19 9

'Based on Material Safety Data Sheets available in 2000.

2 . MMA - Methyl Methacrylate
. Exhibit 4

Crownline Boats, Inc: - West Frankfprt, Illinois

Emission Factors1 Used To Compute Crownline's Resin and Gelcoat YOM Emissions

YOM Emission Factors1

Boat Model Resin Gel coat

. Styrene % Styrene % Styrene% MMA%

Deck Hull Deck .Hull Deck Hull

180 BR 17.6 18.2 42.3 46.4 100 100

180 CD 17.6 18.2 42.3 46.4 100 100

192 BR 17.85 18.45 42.3 46.8 100 100

202 BR 18.1 18.7 42.3 47.2 100 100

205 BR 18.1 18.7 42.3 '47.2 100 100

205CC 18.1 18.7 42.3 "47.2 100 100

212 DB 18.35 18.95 42.3 47.6 100 100

215CD 18.35 18.95 42.3 47.6 100 100

225 BR 18.6 19.2 42.3 48 100 100

225 CD 18.6 19.2 42.3 48 100 100

230 BR 18.85 19.45 42.3 48.4 100 100

230 CD 18.85 19.45 42.3 48.4 100 100

238 DB 18.85 19.45 42.3 48.4 100 100

239 DB 18.85 19.45 42.3 48.4 100 . 100

242 CD 19.1 19.7 42.3 48.8 100 , 100

248 BR 19.1 19.7 42.3 48.8 100 100

248 CD 19.1 19.7 42.3 48.8 100 100

262 CR 19.6 20.2 42.3 49.6 100 100

262 CD 19.6 20.2 42.3 49.6 100 100

266 BR 19.6 20.2 42.3 49.6 100 100

266 CC 19.6 20.2 42.3 49.6 100 100

266 LTD 19.6 20.2 42.3 49.6 100 100

288 BR 20.1 20.7 42.3 50.4 100 100

. 290 CR 20.35 20.95 42.3 50.8 100 100

1VOM emission factors were determined through interpolation of 1997 NMMA study data represents

the percent of compound (i.e., styrene, MMA, etc.) emitted that is available in material as applied.
Exhibit 5

Crownffne Boats, Inc. - West Frankfort, mlnols

Estimated VOM Emissions From Plant Gelcoat and Resin Application Operations

Pre-Mact Scenario: 42.3% HAP resin, 43.2% HAP gelcoat, air atomlzod spray guns1

Boat Model Resin' Gelcoat4

Decks' Huffs'

1st Sklnll 2nd SkinG 3rd SkinG 1stSklnll 2nd SkinG 3rd Sklnll Flool Deck' Hun'

(Iblhr) (lblhrJ (lblhrJ (Iblhr) (Iblhr) (Iblhr) (Iblhr) (Mr) (Iblhr)

160 BR 5.1 6.0 0.6 7.5 11.2 0.0 9.9 6.1 6.3

180 CD 5.0 7.4 0.5 7.5 11,2 0.0 9.9 5.2 6,3

192BR 12.3 15.0 0.3 6.7 13.7 0.0 14.0 7.0 10.2

202BR 6.7 9.7 0.3 9.5 16.9 0.0 15.7 7.6 10.3

205 BR 10.9 14.1 0.0 9.2 16,7 0.0 16.5 13.1 11.2

205 CC 7.4 9.7 0.3 9.2 15.7 0.0 19.9 7.0 11,2

212 DB 15.2 20.3 0.6 12.0 20.9 0.0 26.1 16.5 13.2

215CD 13.7 16.1 0.3 11.3 17.5 0.0 20.6 15.0 13.2

225 BR 6.5 10.8 1.3 10.6 21.3 0.0 18.6 8.7 12.3

225 CD 7.6 11.6 0.3 10.6 21.3 0.0 19.9 6.7 12.3

230 BR 12.2 17.6 0.0 12.1 25.8 0.0 22.5 17.9 13.3

230 co 13.6 21.0 0.0 12.1 25.6 0.0 22.5 16.5 13.3

236 DB 15.6 21.1 1.3 12.0 24.3 0.0 26.7 18.3 15.3

239 DB 12.2 17.6 1.3 12.0 24.3 0.0 26.7 16.3 15.3

242 CD 14. t 19.9 0.0 18.4 28.2 20.7 23.4 16.5 17.3

246 BR 10.5 13.7 1.1 12.6 23.7 0.0 20.6 10.5 16.3

246 CD 15.4 20.0 1.1 12,7 23.7 0.0 20.5 17.4 16.3

262 CR 16.7 24.6 0.0 15.4 26,7 26.4 29.5 20.0 17.6

262 CO 16.5 21.9 0.0 NA NA NA NA 20,9 17.6

266 BR 12.6 16.7 1.3 14.1 24.5 0.0 24.8 12.2 15.5

266 CC 16.6 21.9 1.6 14.1 24.8 0.0 30.8 21.6 15.5

266 LTD 14.4 20.1 4.7 14.1 24.5 0.0 27.3 21.6 15.5

288 BR 22.4 25.1 0.0 22.1 37.3 34.1 37.9 16.6 12.9

290 CR 23,8 31.6 0.1 . 26.7 45.7 36.4 •. 35.9 17.1 15.8

Footnotes: .

IPrlor to January 2003, air alomized guns were used for both resin and golcoat appllcaUon - but only ror gelcoat slnee lhen.

2Tha Ost of boat models produced by Crownllne changes annually depending on customer demands. However, this list

reasonably represents the Iypes and siZes of boals made by Crownllna 102000.

'Tha production resin used at Clll'Mlline Is or one type and from one supplier. Resin Is epplled 10 lhe pan after lhe gelcoatlayer has been

applied end has cured. As rasln Is released at the gun lip, it nixes v.ilh chopped fiberglass thai Is simultaneously fed 10 the gun lip area.

'Gelcoat Is applied 10 the boat mold to give II the ouler shiny appeal1lnce and colOI', II 15 applied before the resin Is applied.

IA deck Is lhe top portion or lhe boat lhal lays on top of the hUll. A hull Is lhe base portion Orlhe tJo.at Ihas conlacl with the walerl

'A skin Is one layer of gelecal 0( resin applied to l/l.e dock 0( hull. In Iarrinallon, more than one skin Is applied to reach lhe doslred

Ilberglassfresln layer lhlckness for the given boat model. Only one layer Is applled during the gelcoat operallon.

rA floor Is thll decking Installed In a huO 10 house and prolectthe gasoline storage tank(s) and t1oatallon foam.

NA. nor eppllcable ' . .

Nole: For purP05llS 0' the ebove arialYsls, lhe lerms HAP and YOM are assumed 10 be Inlerchangeeble

NOTE: The data In this chart may not be ace·urale. It was prepared using 2000

data and Is based upon material usage amounts In ~standard bills of materialsI{BOM) which were developed to provide a basis for establishing the sale price for

each boal model. To ensure that the price Is set at an amount lhat adequately

covers GrownRne's costs for producfng Ihe boat plus a desired profit margin, the

BOM overestfmates the amounts of malerlals used to build each boat model

made by CrownRne and Iherefore overesflmates emissions of VOMs and HAPs.

Also, actual versus estimated usages are affected by other factors such as:

- Differences In the efficfency of appffcaffon from one production crew to

anOlher;

- Grownffne's appllcaffon of an average ~scrap faclor" In the BOM (a percentage

of the lolal to estfmate the amount of each material used In the gelcoat and

lamlnatfon areas of the producllon process); and

- Humidity of the room air.

Based on the above Informalfon, the estimated hourly VOM values shown In

Exhlbfls 5 and 6 are higher than actual emissions. However, they are

approprfate for the purpose of making a comparison b~tween the pre-MAGT and

post·MACT emissions levels, I.e., to esllmate a relallve percent reduction In

VOM emissions from GrownRne's boat produclfon operatrons.

Please also note thai this table shows no change In emissions for gelcoal

operelfons between the MACT and pre-MAGT scanarlos. This Is because

NMMA data for emissions from gelcoat operatfons was based stricllyon a single

.,dala poln!, I.e., one gelcoat alone HAP content applied 10 various huff and deck

lengths, Iherefore, the emission factor did not lake Inlo accounl Ihe amounl of

HAP emission reductfon that would result from the use of lower HAP gelcoats.

However;nIs also Important to note that Crownffne has reCluced Ihe HAP content

of two types of gelcoat malerials that they used In Ihe largesl amounls (opal and

moonstone) from an average of approxlmalely43 percenl 1033 percant.

Therefore, the aCtual reducfion In HAP (and, Iherefore, VOM) emissions from

Crownline's gelcoat operatfons are slgnfficanfly lower Ihan Ihose shown In Ihls

table.
Exhibit 6

Crownline Boats, Inc. - West Frankfort, illinois

Estimated VOM Emissions From Plant Gelcoat and Resin Application Operations

MACT Standard Compliance Scenario: 35% HAP resin, 43.2% HAP gelcoat, flow-coat chopper guns

1

oat Model Resln 3 Gelcoat~

Deckss Hullss

1st Skins 2nd Skins 3rd Skin6 151 Skine 2nd Skins 3rd Skins Floor7 Decks Hulls

(Ib/h') (Ib/h') (Ib/h') (Iblb,) (Iblb') (Iblb,) . (Ib/h') (Ib/h') (Iblh')

180 BR 2.4 3.7 0.3 3.3 4.8 0.0 4.3 6.1 8.3

180CD 2.3 3.4 0.2 3.3 4.8 0.0. 4.3 5.2 8.3

192 BR 5.7 7.0 0.1 3.8 5.9 0.0 6.1 7.0 10.2

202 BR 3.1 4.5 0.1 4.1 7.3 0.0 6.8 7.8 10.3

205 BR 5.1 6.6 0.0 4.0 6.8 0.0 7.1 13.1 11.2

205CC 3.4 4.5 0.1 4.0 6.8 0.0 8.6 7.0 11.2

212 DB 7.1 9.5 0.4 5.2 9.0 .0.0 11.3 16.5 13.2

215 CD 6.4 7.5 0.1 4.9 7.5 0.0 9.0 15.0 13.2

225 BR 4.0 5.0 0.6 4.6 9.2 0.0 8.1 8.7 12.3

225 CO 3.6 5.4 0.1 4.6 9.2 0.0 8.6 8.7 12.3

230 BR 5.7 8.2 0.0 5.2 11.1 0.0 9.7 17.9 13.3

230 CD 6.4 9.8 0.0 5.2 11.1 0.0 9.7 16.5 13.3 .

238 DB 7.4 9.8 0.6 5.2 10.5 0.0 11.5 18.3 15.3

239DB 5.7 8.2 0.6 5.2 10.5 0.0 11.5 18.3 15.3

242 CD 6.6 9.3 0.0 8.0 12.2 9.0 10.1 16.5 17.3

248 BR 4.9 6.4 0.5 5.5 10.2 0.0 8.9 10.5 16.3

248 CD 7.2 9.3 0.5 5.5 10.2 0.0 8.9 17.4 16.3

262CR 7.8 11.6 0.0 6.6 11.5 11.4 12.7 20.0 17.8

262 CD 7.7 10.2 0.0 NA NA NA NA 20.9 17.8

266BR 6.0 7.8 0.6 6.1 10.6 0.0 10.7 12.2 15.5

266 CC 7.7 10.2 0.7 6.1 10.6 0.0 13.3 21.8 15.5

266 LTD 6.7 9.4 2.2 6.1 10.6 0.0, 11.8 21.8 15.5

288 BR 10.4 11.7 0.0 9.5 16.1 14.7 18.4 16.6 12.9

290CR 11.1 14.7 0.0 11.5 19.8 15.7 15.5 17.1 15.8

Footnotes:

rA noweoal chopper gun epplies resin el a low pressure causing the resin 10 "flow" rather than be alomlzed Inlo a nne mlsl-ake spray.

~The list of boal models produced by Crownllne changes annually depending on cuslomer demands. However, ltis IIs1

reasonably represents the types and sizes of boals made by Crownline In 2000.

3The productlon resin used at Crownllne Is of one type and from one suppUer. Resin Is applied 10 the part after the gelcoallayer has been

applied and hes cured. As resin Is released al the gun Up. II mixes with chopped fiberglass thai Is slmullaneously fed 10 the gun tip area.

40elcoalls applied 10 the boal mold 10 give II the ouler shiny appearance and coler. Ills applied before the resin Is applied.

sA"deck Is the top portion of the boal thaI lays on top of the hull. A hull Is the base portion of the boat (has contacl with the water)

,sA skin Is one layer of gelcoal o(resln applied 10 the deck or hull. In lamination, mo[e than one skin Is applied to reach the desired

.nberglassJresln layar thickness for the given boat model. Only one layarIs appUed during the gelcoat operaUon.

7A noor Is the decking Installed In a ht,lll to house and prolect tha gasoline slorage tank(s) and floatation foam.

NA '" not appllcabfe .

Nole: Forpurpoaes of the above analysis, the lerms HAP and YOM are essumed to be Inlerchangeable

NOTE: The data In this chart may nor be accurale. II was propared using 2000

data and Is based upon material usage amounts In "slandard bills of malerials~

(BOM) developed 10 provide a basis for establishing the sale price for each boar

model. To ensure that the price Is set atiln amount that adequately covers

Crownline's cosls for producing tha boal plus a desired profit margin, the BOM

overestimates the amounts of malerlals used 10 build each boat model made by

Crownllne and therefore overestimales emissions o! VOMs and HAPs.

Also, aclual versus estimated usages are affecled by olher faclors such as:

• Differences In the efficiency of appttcatlon from one production crew 10 another;

• Crownline's application of an average ·scrap fa'clor" In the BOM (a percentage of

the total to estimale the amounl of each malerial used bl the geleoat and lamination

areas of the production process); and

• Humidity of the room air.

Based on the above Information, the estimaled hourly YOM valles shown In

Exhlblls 5 and 6 are higher than actual emissions. However, Ihey are approprlale

fbr the purpose of making a comparison between the pre-MACT and POSI~MACT

emissions levels, I.e., to esUmale a relative percenl reduction In YOM emissions

from Crownllne's boat production operation§. ."

Please also nOle that this table shows no change In emissions for geleoat

operations between the MACT and pre-MACT ecen<lrlos. This Is because NMMA

data for emissions from gelcoal operations was based strictly on a single data

polnl.l.e., one gelcoal alone HAP conlenl applied to various hull and deck lengths,

therefore. the emission factor did not take into account the amounl of HAP

emission reducllon that would result from the use of lower HAP gelcoats. However,

Itls also Important to note that Crownllne has reduced the HAP conlent of two types

of gelcoal malerlals that they used In the largest amounts (opal and moonslone)

from an avorage of approximately 43 pereenllo 33 por(:enl. Thorofore. the actual

reducUon In HAP (and, thereforo. YOM) emissions from Crownline's gelcoat

operations are significantly lower than those shown In ttlls table.

-

,
Crownline Boats Emissions From Small Parts Production By Boat Model

MACT. Compliance Scenario (Page 1 of 4) I; (

fraction of vC5rvf(as styn3ne/MMA) that is-emiltedbased on the amount available in the material as applied.

Part No. Appl. Usage Amount (Ibs) VOM Content (WI. Fraction) VOM Emission Factor·· . VOM Emissions (Ibsthr)

Boat Model Part Description Time (Hrs) Galcoat Resin Catalyst Gelcoat Resin Catalyst Gelcoat Resin Catalyst Geleaat Resin & Catalyst

192 BR w/Uner Swim Platfor.rn 43554 1.00 6.25 40.00 0.83 0.431 0.423 0.03 0.375 0.146 1 1.00 2.5

192 BR w/Uner Mqtor Box 43558 1.00 8.00 63.00 1.41 0.431 0.423 0.03 0.375 0.146 1 1.30 3.9

192 BR w/Liner Box Ft Star/port 59024 1.00 0.10 1'7.00 0.60 0.431 0.423 0.03 0.375 0,146 1 0.00 1,1

192 BR w/Liner Ud,FuelTank 61179 1.00 4.00 27.00 0.64 0.431 0.423 0.03 0.375 0.146 1 0.60 1.7

205 BR LShape Sundeck 59356 1.00 12.00 79.00 2.20 0.431 0.423 0.03 0.375 0.146 1 1.90 4.9

205 BR LShape Dash, Port Side 59357 1.00 8.75 50.00 1.13 0.431 0.423 0.03 0.375 0.146 1 1.40 3.1

205 BR LShape Lid, Ladder 59472 1.00 2.50 17.00 0.40 0.431 0.4&3 . 0.03 0.375 0.146 1 0.40 1.1

205 CC Super Sport lid, Ladder 43505 1.00 2.50 17.00 0.40 0.431 0.423 0.03 0.375 0.146 1 0.40 1.1 . 212 DB . Liel, Ladder 43505 1.00 2.50 17.00 0.40 0.431 0.423 ,0.03 0.375 0.146 1 0.40 1.1

212 DB Lid, Ladder 43553 1.00 1.75 17.00 0.38 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

212 DB Door, Head Hatch 59060 1.00 2.00 16.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1

212 DB Seat Base 61182 1.00 9.00 46.00 1.43 0.431 0.423 0.03 0.375 0.146 1 1.50 2.9

215 CC Super Sport Motor Box 43559 1.00 8.00 63.00 1.53 0.431 0.423 0.03 0.375 0.146 1 1.30 3.9

215 CC Super Sport Helm , - 59607 1.00 14.00 62.00 1.59 0.431 0.423 0.03 0.375 0.146 1 2.30 3.9

215 CC Super ?port Door, Cabin 59621 1.00 7.50 38.00 0.88 0.431 0.423 0.03 0.375 0.146 1 1.20 2.4

230 BR L-Shaped 2 Buckets LId, Ladder 43560 1.00 1.75 17.00 0.38 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

230 BR L-Shaped 2 Buckets LId, Ladder 43570 1.00 2.00 17.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

230 BR L-Shaped 2 Buckets Door, Head Hatch 59611 1.00 3.70 26.00 0.61 0.431 0.423 0.03 0,375 0,146 1 0.60 1.6

230 BR L-Shaped 2 Buckets Hea'd Camp Liner 59697 1.00 9.00 71.00 1.65 0.431 0.423 0.03 0.375 0.146 1 1.50 4.4

230 CC Super Sport Lid, Fuel Tank 59358 1.00 3.00 31.00 . 0.70 0.431 0.423 0.03 0.375 0.146 1 0.50 1.9

230 CC Super Sport Console 59359 1.00 7.67 55.00 1.30 0.431 0.423 0.03 0.375 0.146 1 1.20 3.4

230 CC Super Sport Helm 59360 1.00 12.90 65.00 1.63 0.431 0.423 0.03 0.375 0.146 1 2.10 4.1

230 CC Super Sport Lid,Ladder 59472 1.00 2.50 17.00 0.40 0.431 0.423 0.03 0.375 0.146 1 0.40 1.1

238 DB Lid, Ladder 43560 1.00 1.75 17.00 0.38 0.431 0.423 , . 0,03 0.375 0.146 1 0.30 1.1

238DB Door, Head Hatch 59060 1.00 2.00 16.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1

238 DB Seat Base 61182 1.00 9.00 46.00 1.43 0.431 0-423 0.03 0.375 0.146 1 1.50 2.9

239 DB Lshaped Two Buckets Lid, Ladder 43560 1.00 1.75 17.00 0.38 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

239 DB Lshaped Two Buckets Lid, Ladder 43570 1.00 2.00 17.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

239 DB Lshaped Two Buckets Door, Head Hatch 59611 1.00 3.70 26.00 0.61 0.431 0.423 0.03 0.375 0.146 1 0.60 1.6

239 DB Lshaped Two Buckets Seat Base 59612 1.00 6.80 76.00 1.69 0.431 0.423 0.03 0.375 0.146 1 1.10 4.7

239 DB Lshaped Two Buckets Head Camp Liner 59697 1.00 9.00 71.00 1.65 0.431 0.423 0.03 0.375 0.146 1 1.50 4.4

242 CR 2002 Base Boat Lid. Ladder 43570 1.00 2.00 17.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

242 CR 2002 Base Boat Shower w/Sink 43571 1.00 9.00 64.00 1.51 0.431 0.423 0.03 0.375 0.146 1 1.50 4 .

,
- fraction of voM (as styrene/MMA) that is emitted based on the amount available in the material as applied.

Page 2 of 4

Part No. Appl. Usage Amount (Ibs) VOM Content (Wt. Fraction) VOM Emission Factor· VOM EmissIons (lbs/hr)

Boat Model Part Description Time (Hrs) Gelcoat Resin Catalyst Gelcoat Resin Catalyst Gelcoat Resin Catalyst Gelcoat ResIn & Catalyst

242 CR 2002 Base Baal Shower w/Bottom 43572 1.00 14.34 90.00 2.16 0.431 0.423 0.03 0.375 0.146 1 2.30 5.6

242 CR 2002 Base Baal Matar Hatch 59613 1.00 6.00 78.00 1.75 0.431 0.423 0.03 0.375 0.146 1 1.00 4.9

242 CR 2002 Base Baal Helm 59614 1.00 14.00 65.00 1.90 0.431 0.423 0.03 0.375 0.146 1 2.30 4.1

262 CR Base Boat Motor Hatch 59613 1.00 6.00 78.00 1.75 0.431 0.423 0.03 0.375 0.146 1 1.00 4.9

262 CR Base Baal Helm 59614 1.00 14.00 66.00 1.90 0.431 0.423 0.03 0.375 0.146 1 2.30 4.1

262 CR Baso Boat Shower w/Sink 59615 1.00 11.34 93.00 2.18 0.431 0.423 0.03 0.375 0.146 1 1.80 5.8

262 CR Base Baal Shower w/Bottom 59616 1.00 17.70 120.00 2.84 0.431 0.423 0.03 0.375 0.146 1 2.90 7.5

262 CR Base Baal Top, Shower Marble 59619 1.00 NA 3.00 0.26 0.431 0.423 0.03 0.375 0.146 1 NA 0.2

266 BR Super Sport LId, Anchor Storage 43524 1.00 2.50 16.00 0.26 0.431 . 0.423 0.03 0.375 0.146 1 0.40 1

266 BR Super Sport Lid, Ladder 43552 1.00 2.50 19.00 0.46 0.431 0.4«3 0.03 0.375 0.146 1 0.40 1.2

266 CC with Liner Lid, Anchor Storage 20543 1.00 2.34 20.00 0.46 0.431 0.423 0.03 0.375 0.14" 1 0.40 1.2

266 CC wllh Liner Lid, Fuel Tank 20570 1.00 4.00 32.50 0.75 0.431 0.423 0.03 0.375 0.146 1 0.60 2

266 CC with Liner Lid, Ladder 43516 1.00 2.00 17.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

266 CC with Liner . Helm 43556 1.00 8.40 52.50 1.31 0.431 0.423 0.03 0.375 0.146 1 1.40 3.3

266 CC with Liner Lid, Ski Locker 43563 1.00 2.40 14.70 0.36 0.431 0.423 0.03 0.375 0.146 1 0.40 0.9

266 CC with Liner Seat Base 59474 1.00 12.40 75.80 1.82 0.431 0.423 0.03 0.375 0.146 1 2.00 4.7

266 CC with Liner Wetbar .... _ 60610 1.00 2.00 12.60 0.30 0.431 0.423 0.03 0.375 0.146 1 0.30 0.8

266 CC with Liner Wetbar 60629 1.00 1.84 10.75 0.27 0.431 0.423 0.03 0.375 0.146 1 0.30 0.7

288 BR Lid, Ladder 43570 1.00 2.00 17.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1.1

288 BR Door, Head Hatch 59060 1.00 2.00 16.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1

288 BR Sundeck 59362 1.00 16.50 92.40 2.62 0.431 0.423 0.03 0.375 0.146 1 2.70 5.8

288 BR Door, Head 59364 1.00 3.40 30.00 0.59 0.431 0.423 0.03 0.375 0.146 1 0.50 1.9

288 BR Head Camp Liner 59365 1.00 15.34 91.40 2.23 0.431 0.423 0.03 0.375 0.146 1 2.50 5.7

288 BR Helm 59366 1.00 11.00 58.80 1.64 0.431 0.423 0.03 0.375 0.146 1 1.80 3.7

288BR Door, Side Entry 59367 1.00 4.70 8.40 0.28 0.431 0.423 0.03 0.375 0.146 1 0.80 0.5

290 CR Base Boat Lid, Ladder 43505 1.00 2.50 17.00 0.40 0.431 0.423 0.03 0.375 0.146 1 0.40 1.1

290 CR Base Boat Shower w/Bottom 43568 1.00 12.50 125.00 2.81 0.431 0.423 0.03 0.375 0.146 1 2.00 7.8

290 CR ~ase Boat Helm 61317 1.00 18.70 68.25 2.13 0.431 0.423 0.03 0.375 0.146 1 3.00 4.3

290 CR Base Baal Motor Hatch 61318 1.00 8.20 91.40 2.04 0.431 0.423 0.03 0.375 0.146 1 1.30 5.7

290 CR Base Boat L1d,Ladder 61319 1.00 2.00 19.00 0.45 0.431 0.423 0.03 0.375 0.146 1 0.30 1.2

290 CR Base Baal' Shower Wall 61321 1.00 7.34 101.90 2.20 0.431 0.423 0.03 0.375 0.146 1 1.20 6.4

180 BR No Glass Small Parts

180 CC No Grass Small Parts

"
fraction of VOrvnas styrene/MMA) that is emitted based on the amount available in the material as-applied.

Page 3 of 4

Part No. Appl. Usage Amount (Ibs) VOM Content (Wt. Fraction) VOM Emission Factor· VOM Emissions (Ibs/hr)

Boat Model Part Description Time (Hrs) \3elcoat Resin Catalyst Gelcoat Resin Catalyst Gelcoat ResIn Catalyst Gelcoat .Resin & Catalyst

192 BR w/Liner Swim Platform 43554 1.00 6.25 40.00 0.83 0.33 0.35 0.03 0.375 0.099 1 . ' 0.80 1,4

192 BR w/Liner Motor Box 43558 1,00 8,00 63.00 1041 0.33 0.35 0.03 0.375 0.099 1 1,00 2.2

192 BR w/L1ner Box Ft Star/Port 59024 1,00 0.10 17.00 0.60 0,33 0.35 0.03 0,375 0.099 1 0.00 0.6

192 BR w/Liner Lid, Fuel Tank 61179 1.00 4.00 27.00 0.64 0,33 0.35 0.03 0.375 0,099 1 0.50 1-

205 BR LShape Sundeck 59356 1.00 12.00 79.00 2.20 0.33 0,35 0,03 0.375 0.099 1 1.50 2.8

205 BR LShape Dash, Port Side 59357 1.00 8.75 50.00 1,13 0.33 0.35 0.03 0,375 0.099 1 1,10 1.8

205 BR LShape Lid, Ladder 59472 1.00 2.50 17.00 0040 0.33 0,35 0.03 0.375 0.099 1 0.30 0.6

205 CC Super Sport Lid, Ladder 43505 1.00 2.50 17.00 0040 0.33 0.35 0.03 0.375 0.099 1 0.30 0.6

212 DB Lid, Ladder 43505 1.00 2.50 17.00 0040 0,33 0,35 0.03 0.375 0,099 1 0,30 0.6

212 DB Lid, Ladder 43553 1.00 1.75 17.00 0.38 0.33 0.35 0,03 0.375 0.099 1 0.20 0.6

212 DB Door, Head Hatch 59060 1,00 2.00 16.00 0045 0.33 0.35 0.03 0.375 0.099 1 0.20 0.6

212 DB Seat Base 61182 1.00 9.00 46.00 1043 0.33 0.35 0.03 0.375 0.099 1 1.10 1.6

215 CC Super Sport Molor Box 43559 1.00 8.00 63.00 1.53 0.33 0.35 0,03 0,375 0.099 1 1.00 2.2

215 CC Super Sport Helm 59607 1.00 14.00 62.00 1,59 0.33 0.35 0,03 0.375 0,099 1 1.70 2.2

215 CC 1uper Sport Door. Cabin 59621 1.00 7,50 38.00 0.88 0.33 0,35 0.03 0.375 0,099 1 0.90 1.3

230 BR L-Shaped 2 Buckets Ud,Laddor 43560 1,00 1.75 17,00 0.38 0.33 0.35 0.03 0.375 0.099 1 0.20 0.6

230 BR L-Shaped 2 Buckots LId. Laddbr . 43570 1.00 2:00 17.00 0.45 0.33 0.35 0,03 0.375 0.099 1 0.20 0.6

230 BR L-Shaped 2 Buckets Door, Head Hatch 59611 1.00 3.70 26.00 0.61 0.33 0,35 0.Q3 0.375 0.099 1 0.50 0.9

230 BR L-Shaped 2 Buckets Head Comp Liner 59697 1,00 9.00 71,00 1.65 0.33 0,35 0.03 0.375 0.099 1 1.10 2.5

230 CC Super Sport Lid, Fuel Tank 59358 1.00 3,00 31.00 0.70 0.33 0.35 0.03 0,375 0.099 1 0040 1.1

230 CC Super Sport Console 59359 1.00 7.67 55,00 1.30 0.33 0,35 0.03 0,375 0.099 1 0.90 1.9

230 CC Super Sport Helm 59360 1,00 12.90 65,00 1.63 0.33 0.35 0.03 0.375 0.099 1 1.60 2,3

230 CC Super Sport Lid, Ladder 59472 1.00 2.50 17.00 0040 0.33 0.35 0.03 0.375 0.099 1 0,30 0,6

238 DB Lid, Ladder 43560 1.00 1.75 17,00 0,38 0.33 0.35 0,03 0.375 0,099 1 0.20 0.6

238 DB Ooor,.Head Hatch 59060 1.00 2.00 16.00 0045 0.33 0.35 0,03 0.375 0,099 1 0.20 0.6

238 DB Seat Base 61182 1.00 9.00 46.00 1043 0.33 0.35 0.03 0.375 0.099 1 1.10 1.6

239 DB Lshaped Two Buckets Lid, Ladder 43560 1.00 1.75 17.00 0.38 0.33 0.30 0.03 0.375 0.099 1 0.20 0.6

239 DB Lshaped Two Buckels Lid, Ladder 43570 1.00 2.00 17.00 0045 0.33 0.35 0.03 0.375 0.099 1 0.20 0.6

239 DB Lshaped Two Buckels Door, Head Hatch 59611 1.00 3.70 26.00 0.61 0.33 0.35 0.Q3 0.375 0.099 1 0.50 0.9

239 DB Lshaped Two Buckets Seat Base 59612 1.00 6.80 76.00 1.69 0.33 0.35 0.03 0.375 0.099 1 0.80 2.7

239 DB Lshaped Two Buckets Head Comp Liner 59697 1.00 9.00 71.00 1.65 0.33 0.35 0.03 0.375 0.099 1 1.10 2.5

242 CR 2002 Base Boat . lid, Ladder 43570 1.00 2.00 17.00 0045 0.33 0.35 0.03 0.375 0.099 1 0.20 0.6

242 CR 2002 Base Boat Shower w/Sink 43571 1.00 9.00 64.00 1.51 0.33 0.35 0.Q3 0.375 0.099 1 1.10 2.3

242 CR 2002 Base Boat Shower w/Bottom 43572 1.00 14.34 90.00 2.16 0.33 0.35 0.03 0.375 0.099 1 1.80 3.2
Part No. Appl. Usage Amount (Ibs) VOM Content (WI. Fraction) VOM Emission Factor· . VOM Emissions (Ibs/hr)

Boat Model Part Description' Time (Hrs) Gelcoat Resin Catalyst Gelcoat Resin Catalyst Gelcoat Resin Catalyst Gelcoat Resin &'Catalyst

242 CR 2002 Base Boat Mator Hatch 59613 1.00 • 6.00 78.00 1.75 0.33 0.35 0.03 0.375 0.099 1 ,0.70 2.8

242 CR 2002 Base Boat Helm 59614 1.00 14.00 65.00 1.90 0.33 0.35 0.03 0.375 0.099 1 1.70 2.3

262 CR Base Boat Motor Hatch 59613 1.00 6.00 78.00 1.75 0.33 0.35 0.03 0.375 0.099. 1 0.70 2.8

262 CR Baso Boat Helm 59614 1.00 14.00 65.00 1.90 0.33 0.35 0.03 0.375 0.099 1 1.70 2.3

262 CR Baso Boat Shqwer w/Slnk 59615 1.00 11.34 9~.00 2.18 0.33 0.35 0.03 0.375 0.099 1 1,40 3.3

262 CR Base Boat Shower w/Bottom 59616 1.00 17.70 120.00 2.84 0.33 0.35 0.03 0.375 0.099 1 2.20 4.2

262 CR Base Boat Top, Shower Marble 59619 1.00 NA 3.00 0.26 0.33 0.35 0.03 0.375 0.099 1 NA 0.1

266 BR Super Sport Lid, Anchor Storage 43524 1.00 2.50 16.00 0.26 0.33 0.35 0.03 0.375 0.099 1 0.30 0.6

266 BR Super Sport Lid, Ladder 43552 1.00 2.50 19.00 0,46 0.33 0.35 0.03 0.375 0.099 1 0.30 0.7

266 CC with Uner Lid, Anchor Storage 20543 1.00 2.34 20.00 0,46 0.33 '0.3& 0.03 0.375 O.Ogg 1 0.30 0.7

266 CC with Uner Ud. Fuel Tank 20570 1.00 4.00 32.50 0.75 0.33 0.35 0,03 0.375 0.099 1 0.50 1.1

266 CC with Liner Lid, Ladder 43516 1.00 2.00 17.00 0.45 0.33 0.35 0.03 0.375 0.099 1 0.20 0.6

266 CC with Liner Helm 43556 1.00 8.40 52.50 1.31 0.33 0.35 0.03 0.375 0.099 1 1.00 1.9

266 CC with Liner. Lid, Ski Locker 43563 1.00 2.40 14.70 0.36 0.33 0.35 0.03 0.375 0.099 1 0.30 0.5

266 CC with Uner Seat Base 59474 1.00 12.40 75.80 1.82 0.33 0.35 0.03 0.375 0.099 1 1.50 2.7

266 CC ~ith Liner Wetbar 60610 1.00 2.00 12.60 0.30 0.33 0.35 0.03 0.375 0.099 1 0.20 0.4

266 CC with Uner Welbar ' - 60629 1.00 1.84 10.75 0.27 0.33 0.35 0.03 0.375 0.099 1 0.20 0.4

288 BR Lid, Ladder 43570 1.00 2.00 17.00 0.45 0.33 0.35 0.03 0.375 0.099 1 0.20 0.6

288 BR Door, Head Hatch 59060 1.00 2.00 '16.00 0.45 0.33 0.35 0.03 0.375 0.099 1 0.20 0.6

288 BR Sundeck 59362 1.00 16.50 92.40 2.62 0.33 0.35 0.03 0.375 0.099 1 2.00 3.3

288 BR Door, Head 59364 1.00 3.40 30.00 0.59 0.33 0.35 0.03 0.375 0.099 1 0.40 1.1 ,

288 BR Head Camp LIner 59365 1.00 15.34 91.40 2.23 0.33 0.35 0.03 0.375 0.099 1 1.90 3.2

288 BR Helm 59366 1.00 11.00 58.80 1.64 0.33 0.35 0.03 0.375 0.099 1 1.40 2.1

288 BR Door, Side Entry 59367 1.00 4.70 8,40 0.28 0.33 0.35 0.03 0.375 0.099 1 0.60 0.3

290 CR Base Boat Lid, Ladder 43505 1.00 2.50 17.00 0.40 0.33 0.35 0.03 0.375 0.099 1 0.30 0.6

290 CR Base Boat Shower w/Bottom 43568 1.00 12.50 125.00 2.81 0.33 0.35 0.03 0.375 0.099 1 1.50 4.4

290 CR Base Boat Helm 61317 1.00 18.70 68.25 2.13 0.33 0.~5 0.03 0.375 0.099 1 2.30 2.4

290 CR Base Boat Motor Hatch 61318 1.00 820 91,40 2.04 0.33 0.35 0.03 0.375 0.099 1 1.00 32

290 CR Base Boat Lid, Ladder 61319 1.00 2.00 19.00 0.45 0.33 9.35 0.03 0.375 0.099 1 0.20 0.7

290 CR Base Boat Shower Wall 61321 1.00 7.34 101.90 2.20 0.33 0.35 0,03 0.375 0.099 1 0.90 3.6

180 BR No Glass Smail Parts

180CC No Glass Small Parts .

Page 4 of 4

• - fraction of VOM (as styrene/MMA) that is emitted based on the amount available in the material as applied.
Crownline Boats, Inc.

MACT Compliance Summary

Month'

Sep-03

Oct-03

Nov-03

Dec-03

Jan-04

Feb-04

Mar-04

Compliance Status

0.8% below

2.9% below

5.1% below

6.7% below

8.1% below'

9.9% below

10.7% below

, MACT Compliance Status is computed for 12-month period ending on the date listed.
- !Crownline Boats, Inc. S4P19mb.r~OO3·::~:··

MACT CampHane8 MACT

Model Paln1 HAP HAP HAP

Required Percen1 Mass Used Mass Used Actual %HAP Value Emissions % arTotal HAP limit HAP Em!ssions Emissions

Ilem# Operation & Application Application % HAP Filler M; Mi % HAP wilhoU1 PVi Mi"PVi HAP Factor Limit & HAP Percenl

Me1hod (lbIyr) (Mg) filler (kg HAP/Mg) (kg HAP) Emissions (kg HaplMg) (kg HAP) limN 01 HAP

Difference Limit

Produclion resin. flOW coal

40009 PUTTY, LAMENEX VBOND VERT STRK FILL (5 Gt Non-atomized 35 0 0 0.0 26.0 26.0 23.2 0 0.0 46 0 0

59822 SPRAYCORE 1800· print barrierlbanier coal Non-atomlzed 35 20 33893.3 15.4 40.0 50.0 82.1 1262 0.' 4B 707 555 178 " 62529 RESIN, PRODUCTION (LOW STYRENE) AQI T36 Non-alomized 35 0 4371836.2 1983.0 33.5 33.5 41.3 81834 52.3 46 91219 ·9385 90

62534 VINYLESTER, ARMORGUARD BARRIERCQAT Non-alomlzad 35 5 36628.97 16.8 29.9 31.5 34.0 565 0.4 46 784 ·199 74

90032 VINYLESTER, 8LACK Non-atomlzod 35 0 214.62 0.1 50.0 50,0 102.0 10 0.0 '46 4 , 223

00087 RESIN, MARBLE Non-alomtzod 35 0 5030.84 2.7 33.0 33.0 30.0 107 0.1 46 124 .10 87

90077 GRANICQAT, 8URNT AM8ER Non-atomlzed 34 0 14.7 0.0 28.0 28.0 27.4 0 0.0 45 0 0

93048 RESIN, AME 4000 Non-atomlzed 35 0 12807.4 5.' 46.0 46.0 64.9 406 0.3 4B 268 227 185

" 93050 RESIN, PRODUCTION, MR12504 Non-atomized 35 0 0 0.0 39.0 39.0 58.3 0 0.0 46 0 0 127

94015 SPRAYCORE 2000 - butk print banierfcore matrix Non·atomlzed 35 30 87312.12 39.6 40.0 57.1 97.3 3855 2.5 46 1822 2033 212

94057 SPRAYCORE 2000 ·lowVQC Non·atomlzed 35 30 26254.881 11.9 25.0 35.7 33.4 398 0.3 46· 54' .150 73

94058 SPRAYCORE 1800·lowVOC Non-atomized 35 20 132856.02 60.3 30.0 37.5 42.7 2571 1.6 46 2772 _201 93 94084 BARRtER COAT. WHITE Non-atomtzed 36 0 0 0.0· 31.7 31.7 ' 36.4 0 0.0 47 0 0 77

SUBTOTAL 4707815 2135 91099 58.2 98230 ·7130

Produc!1on resin - sp@yglln

59822 SPRAYCORE 1800 - print bamerlbamer coat atomized 2' 20 25734.8 11.7 40.0 50.0 147.6 1723 1.1 46 537 1187 321

82534 VINYLESTER. ARfI,\()RGUARO BARRIERCOAT atomized 2' 5 10642.8 4.' 29.9 31.5 57.1 275 0.2 46 222 53 124

80032 VINYLESTER. BLACK atomized 2' 0 1637.58 0.7 50.0 50.0 164.6 137 0.1 46 34 103 401

94015 SPRAYCORE 2000 - bulk print baoierfcore matrix atomIzed 2' 30 62113.38 28.2 40.0 57.1 178.6 5032 3.2 46 1296 3736 30' 84057 SPRAYCORE 2000 lowVOC alomized 2' 30 0 0.0 25.0 35.7 57.1 0 0.0 46 0 0 124

94058 SPRAYCORE 1800 ·lowVOC alonized 26 20 0 0.0 30,0 37.5 73.5 0 0.0 46 0 0 160

SUBTOTAL 100129 45 7168 0.00 2069 5078

Pigmented ge! coal

62019 GELCOAT, CITRINE atomized 33 0 29597.04 13.4' 40.4 40.4 217.9 2925 1.9 159 2135 780 137

82535 GELCOAT, OPAL LOW VOC STYRENE atomized 33 0 27794.25 12.6 26.4 28.4 120.8 1523 1.0 159 2005 "'2 76

62604 GELCOAT, MOONSTONE LOW VOC STYRENE atomized 33 0 324043.83 147.0 27.8 27.8 116.5 17124 10.9 159 23370 -6247 73

90038 GELCOAT, TANZANtTE (PURPLE) atomized 33 0 539.55 0.2 40.9 40.9 222.8 55 0.0 159 30 16 140

90039 GELCOAT, EMERALD atomized 33 0 8738.75 4.0 42.1 42.1 233.9 927 0.6 159 . 630 287 147

90041 GELCOAT, AMETHYST alomlzed 33 0 23743.17 10.8 40.0 40.0 214.7 2312 1.5 159 1712 600 135

90044 GELCOAT,MOONSTONE. atomized 33 0 179617.68 81.5 37.3 37.3 191.0 15559 9.9 159 12954 2605 120

80048 GELCOAT, NEW RUBY. atomized 33 0 25279.65 11.5 40.1 40.1 215.6 2472 1.' 159 1823 649 130

90048 GELCOAT, OPAL atomized 33 0 47911.05 21.7 30.6 30.6 202.3 4395 2.' 159 3455 940 127

90053 GELCOAT, ONYX atomized 33 0 23689.71 10.7 42.2 42.2 234.8 2523 1.6 159 1709 815 14' 90055 GELCOAT, SAPPHIRE (OBS) atomized 33 0 43:58 0.0 42.9 42.9 241.4 5 0.0 159 3 2 152

90058 GELCOAT, SPtNEL WINE atomized 33 0 9518.85 4.3 41.2 41.2 225.6 974 0.' 159 687 287 142

90057 GELCOAT. AMBER alomlzed 33 0 870.21 0.4 43.1 43.1 243.3 96 0.1 159 63 33 153

90058 . GELCQAT, MOONROCK alomlzed 33 0 16237.98 7.4 41.8 41.0 231.1 1702 1.1 159 1171 531 145

91035 ENAMEL, WAXCQTE MOONSTONE atomized 33 0 9999 4.5 27.7 27.7 116.0 526 0.3 159 721 ·195 73

91036 ENAMEL. WAXCOTE OPAL atomized 33 0 2834.37 1.3 28.5 28.5 121.7 156 0.1 159 204 .., 77

SUBTOTAL 730457 331.3 53274 34.1 52661 593

Tooling resIn. now,coal

40005 PRIMER, DURATECH SURFACING Non-atomlzed 39 0 861.208 0.4 32.7 32.7 39.1 15 0.0 54 21 ·6 72

40051 DYNAL1TE BODY FILLER 5 GAUBKT Non-atomlzod 39 49 0 0.0 18.0 35.3 23.7 0 0.0 54 0 0 44

40087 PUTTY, LAMINEX FtLLEr 5 GAL CAN Non-atomlzod 30 00 8450.03 2.0 30,0 75.0 103.3 303 0.2 54 150 144 101

50274 EVERGLASS Non-atomtzed 30 6 239.06 0.1 16.0 15.8 7.1 1 0.0 54 6 ·5 13

56283 ALPHA FILL Non-atomtzed 39 60 38218.25 17.3 20.0 50.0 41.1 712 0.5 54 030 -224 76

59495 BUSTER REPAIR Non-atomlzed 39 65 998.062 0.6 25.0 71.4 80.0 37 0.0 54 24 12 150

50898 RESIN, AME 5000-e· Non-atomized. 39 0 0 0.0 32.0 32.0 37.2 0 0.0 54 0 0 69

82020 PRIMER, DURA TECH CLEAR Non-atomlzed 39 0 42.5595 0.0 47.8 47.8 91.8 2 0.0 54 1 1 170

99072 XYCON RESIN Non-atomized 30 0 3752 1.7 33.3 33.3- 40.7 69 0.0 54 92 .23 75

9'4071 PIN HOLE REPAtR (tCtNG) Non-atomlzed 39 40 0 0.0 30.0 50.0 61.8 0 0.0 55 0 0 112

SU8TOTAL 50559 23 1138 0.7_ 1238 -101
!goUna resin _s0!'ilv gun

40005 PRIMER, DURATECH SURFACING alomlzed 30 0 150.7114 0.1 32.7 32.7 65.9 5 0.0 '54 4 1 122 62020 PRIMER, DURA TECH CLEAR alomlzed 30 0 0 0.0 47.6 47,6 163.8 0 0.0 54 0 0 303

90072 XYCON RESIN alomized 30 0 0 0.0 33.3 33,3 68.9 0 0.0 54 0 0 128

SUBTOTAL 151 0.1 5 0.0 4 1

Tooltng gel roa!

37032 CAlUlK, COlORSllCSl17 BARK alomlzed 40 0 0 0.0 0.0 0.0 0.0 0 0.0 213 0 0 0 40003 GELCOAT, TOOLING GREEN alomlzod 40 0 0 0.0 47.2 47.2 283.7 0 0.0 214 0 0 133 40010 GELCOAT, TOOLING NEUTRAL" alomlzed 40 0 5743.25 2,6. 4B.2 482' 283.4 784 0.5 214 557 207 137

40042 NEW PATCH 800STER - B Gel coal palch alomizod 40 0 1663 0.8 77.1 77.1 644.9 486 0.3 214 161 325 301

82108 HK PATCH AID alomized 40 0 0 0.0 78.0 78.0 657.1 0 0.0 214 0 0 307

90079 PATCH AID, LOW VOC alomlzed 40 0 3188.6774 1.4 53.0 53.0 344.0 488 0.3 214 310 188 161

94085 GElCOAT, TOOLING ORANGE alomized 40 0 0 0.0 46,6 46.6 276.9 0 0.0 215 0 0 12' SUBTOTAl 7406 4.8 1748.4 1.1 1028.5 719,8

produc!lon resin _nQW cQal_ IISed as Toollna Resin

40008 PUnY, LAMENEX VBOND VERT STRK FILL (5 Gf. Non-alomlzed 39 0 0 0.0 26.0 26.0 23,2 0 0.0 54 0 0 43

58622 SPRAYCORE 1800 • prlnl baniertbarrier coal Non-alomlzod 39' 20 681.7 0.3 40.0 50,0 82.1 26 0.0 54 17 , 152

62528 RESIN, PRODUCTION (LOW STYRENE) AOI 136 Non.alomlzed 3. 0 89221,147 40.5 33.5 33.5 41.3 1670 1.1 54 2185 -515 76

62534 VINYlESTER, ARMORGUARD BARRIERCOAT Non-alomlzed 38 5 747.53 0.3 20.0 31.5 34.0 12 0.0 54 18 ·7 63

00032 VINYlESTER, BLACK Non-alomlzod 30 0 4.38 0.0 50,0 SO.O 102.8 0 0.0 54 0 0 100

90067 RESIN, MARBLE Non-alomlzed 3. 0 121.18 0.1 33" 33.0 30.0 2 0.0 54 3 -1 74

M077 GRANICOAT, BURNT AMBER Non-alomlzed 38 0 0.3 0.0 28.0 28.0 27.4 0 0.0 53 0 0 52

83049 RESIN, AME 4000 Non-alomlzed 38 0 262,6 0.1 46.0 46.0 84.9 10 0.0 '54 6 4 157

830S0 RESIN, PRODUCTION, MR12S04 Non-alomlzod 39 0 0 0.0 39.0 38.0 S8.3 0 0.0 54 0 0 108

84016 SPRAYCORE 2000 - bUlk prlnl barrior/coro malrlx Non-alomlzod 39 30 1781.88 0.8082 40,0 57.1 07.3 70 0.1 54 43.645 35 180

94067 SPRAYCORE 2000 -lowVOC Non·alomlzed 39 30 535.8139 0.2 25.0 35.7 33.4 8 0.0 54 13 ·5 62

94058 SPRAYCORE 1800 -lowVOC Non-alomlzod 38 20 2711.3473 1.2 30,0 37,5 42.7 52 0.0 54 66 -14 79

94084 BARRIER COAT, WHITE Non-alomlzed 40 0 0 0.0 31.7 31,7 38.4 0 0.0 55 0 0 66

SUBTOTAL 96078 44 1859 1.2 2353 -484

Produc!loo rosIn _spmy Dl10 - used as Toollna Rosin

50822 SPRAYCORE 1800· prlnl barrlllr/barT1orco.'11 010mlzcd 30 20 525.2 0.2 40.0 50.0 147.0 35 0.0 54 13 22 273

02634 VINYLESTER, ARMORGUARD BARRIERCOAT alomlzed 30 5 217,2 0.1 29.9 31.5 57.1 6 0.0 - , 54 5 0 108

00032 VlNYlESTER, BLACK alomlzed 30 0 33.42 0.0 SO.O 50.0 184.8 3 0.0 54 1 2 342

84015 SPRAYCORE 2000 - bulk prlnl barrier/core malrlx alomlzod 30 30 1267.62 0.6 40.0 57.1 178.6 103 0.1 54 31 72 331

94067 SPRAYCORE 2000 ·lowVOC alomlzod 30 30 0 0.0 2S.0 35.7 57.1 0 0.0 54 0 0 106

94056 SPRAYCORE1800-bWVOC alomlzed 30 20 0 0.0 30.0 37.5 73.5 0 0.0 54 0 0 136

SUBTOTAL 2043 1 146 0.00 50 " TOTALS 5684638 2584 156438 85 157674.337 -1237

%'bolow IIml1

.0,8
ICrownline Boats, Inc. OC1oblr~2003

MACT Compliance MACT

Model Polnl HAP HAP HAP

Required Percenl Mass Used Mass Used AC1U<11 % HAP Value Emissions %01 Tolal HAP Llmil HAP Emissions Emissions l1em# Operalion & Applicallon Applicalion % HAP Filler M MI % HAP wi1houl PVI Mi"PVi HAP Faclor lim~ &HAP Percenl Me1hod (lb/yr) (Mg) filler (kg HAPlMg) {kg HAP) Emissions (kg Hap/Mg) (kg HAP) lImil 01 HAP

Difference limN

produclion resin. flow coal

40009 PUnY, lAMENEX VBONO VERT STRK FILL {S Gt Non-aiomlzed 35 0 0 0.0 26.0 26.0 23.2 0 0.0 46 0 0 50 50622 SPRAYCQRE 1800 • plio1 barrlerlbarrler coal Non·alomlzed 35 20 33693.3 15.4 40.0 50.0 82.1 1262 0.8 46 707 555 178 82529 RESIN, PROOUCTION (lOW STYRENE) AQI T36 Non-alomlzed 35 0 4349466.4 1972.9 33.5 33.5 41.3 61416 53.0 48 907S3 -9337 90 62534 VINYlESTER, ARMORGUARD 8ARRlERCQAT Non-alomlzed 35 5 41067.30 16.6 29.0 31.5 34.0 634 0.4 46 657 -223 74 80032 VINYlESTER, BLACK Non·a1omlzod 35 0 214.62 0.1 50.0 50.0 102.6 10 0.0 46 4 6 223 00067 RESIN, MARBLE Non-alomlzed 35 0 5446.84 2.5 33.0 33.0 30.9 99 0.1 46 114 -15 87 90077 GRANICOAT, BURNT AMBER Non-alomlzed 34 0 14.7 0.0 26.0 28.0 27. 0 0" 45 0 0 51 93049 RESIN, AME 4000 Non-alomlzed 35 0 13798,4 8.3 46.0 46.0 64.9 531 0.3 45 288 243 185 93050 RESIN, PROOUCTION, MR12504 Non-alomlzed 35 0 0 0.0 39.0 39.0 56.3 0 0.0 45 0 0 127 94015 SPRAYCORE 2000 - bulk pnnl barrl9r/core malrtx Non-alomlzed 35 30 87312.12 39.6 40.0 57.1 97.3 3655 2.5 45 1622 2033 212 94057 SPRAYCORE 2000 - 10wVOC Non'a1omlzed 35 30 26160.401 12.8 25.0 35.7 33.4 427 0.3 45' 588 ·161 73 94056 SPRAYCORE 1600 -lowVOC Non-alomlzed 35 20 145473.52 66.0 30.0 37.5 42.7 2618 1.8 45 3035 ·220 93

94064 BARRIER COAT, WHITE Non-alomlzed 36 0 0 0.0 31.7 31.7 36,4 0 0.0 47 0 0 77

SUBTOTAL 4704697 2134 91050 59.3 96169 ·7119

producllon resin. sQ/j:IY gun

59822 SPRAYCORE 1800· plinl barrlerlbamercoal a10mlzed 28 20 13852.3 5.3 40.0 50.0 147.6 928 0.6 46 28' 539 321

62534 VINYlESTER, ARMORGUARD BARRIERCOAT alomlzed 28 5 7173.6 3.3 29.9 31.5 57.1 188 0.1 45 150 35 124

90032 VINYlESTER, BLACK alomized 28 0 256.76 0.1 50.0 50.0 194.6 21 0.0 45 5 16 401

84016 SPRAYCORE 2000· bulk prinl barrier/core malrtx alomlzed 28 30 30119.64 17.7 40.0 57.1 176.8 3169 2.1 4G 815 2353 388

94057 SPRAYCORE 2000 -lowVOC alomlzed 28 30 0 0.0 25.0 35.7 57.1 0 0.0 46 0 0 124

94058 SPRAYCORE 1800·lowVOC alomlzed 28 20 0 0.0 30.0 37.5 73.5 0 0.0 45 0 0 160

SUBTOTAL 50402 27 4304 0.00 1260 3044

plgmenled gel coal , 62019 GElCOAT, ClTRINE alomlzed 33 0 29052.54 13.2 40.4 40.4 217.9 2971 1.9 159 2095 776 137 62535 GElCOAT, OPAL lOW VOC STYRENE 810mlzed 33 0 32704.65 14.9 26.4 29.4 120.8 1702 1.2 159 2359 -567 76

62804 GElCOAT, MOONSTONE lOW VOC STYRENE alomlzed 33 0 365059.59 165.6 27.8 27.6 116.5 10291 12.6 159 26329 -7038 73

90038 GElCOAT, TANZANITE (PURPLE) alomized 33 0 538.56 0.2 40.9 40.9 222.8 54 0.0 150 39 16 140

90039 GElCOAT, EMERAlO alomized 33 0 8573,4 3.9 42.1 42.1 233.9 910 0.6 159 618 201 147

90041 GElCOAT, AMETHYST alomized 33 0 24785.64 11.2 40.0 40.0 214.7 2414 1.6 159 1786 626 135

90044 GElCOAT,MOONSTONE alomlzed 33 0 154241.01 70.0 37.3 37.3 191.0 13361 8.7 159 11124 2237 120

00048 GElCOAT, NEw RUBY. alonllzod 33 0 26476.54 12.0 40.1 40.1 215.6 2569 1.7 156 1010 660 136

09048 GElCOAT, OPAL alomlzed 33 0 36473.30 17.5 3e.6 3e.O 202.3 3530 2.3 150 2775 755 127

90063 GElCOAT. ONYX alomlzed 33 0 24915.33 11.3 42.2 42.2 234.6 2654 1.7 159 1797 657 148

90055 GELCOAT, SAPPHIRE (OBS) alomlzod 33 0 43.56 0.0 42.9 42.9 241,4 5 0.0 156 3 2 152

00058 GELCOAT, SPINEL WINE alomlzed 33 " O. 0507.96 4.3 41.2 41.2 225.6 973 0.6 159 686 287 142

90057 GELCOAT, AMBER alomlzed 33 0 886.26 0.4 43.1 43.1 243.3 96 0.1 159 " 33 153

90056 GELCOAT, MOONROCK alomlzed 33 0 17255.7 7.8 41.6 41.6 231.1 1809 1.2 159 1245 564 145

01035 ENAMEL, WAXCOTE MOONSTONE alomlzed 33 0 10625.65 4.' 27.7 27.7 116.0 570 0.4 159 781 -211 73

01036 ENAMEl, WAXCOTE OPAL alomizod 33 0 2eee.62 1.3 20.5 26.5 121.7 150 0.1 150 206 ~o 77

SUBTOTAL 74U2UO 330.5 53076 34.5 53U17 -741

IQQllI1nfil~n.::..nQ\'Ltl.lilt

4000lS PRIMEH, DUFlA7ECH SURl'ACING Non.:rlo111lrnrl :10 0 015.0336 n.'1 :17.,7 32.7 :10.1 '" 0.0 1;,1 22 -0 72

400:11 OYNALI TE !JOOY fiLUm lS OAU1JKT NOll-olnrrdzrrtJ :111 ·w 0 II.U 111.0 3~.3 23.7 0 0.0 54 0 11

40UU7 l'UTrY.LAMINEX FILLEr lS GAL CAN NrnHrlUllll,tlll :111 00 11700.:111 :1.11 :1U.n 71•.0 lU3.:1 314 0.2 r.4 104 1(;11 1111 " 11027<4 EVEf1GLASS NUlr·ulOl>lITOd :IU , 230.UII 0.1 1!W HI.O 7.1 I 0.0 54 0 -, 1I02113 ALPHA FILL Non-alonrlzod 30 011 42140 10.1 20.0 50.0 41.1 7115 06 54 1032 ·247 70" lS040!5 OLiSTER REPAIR Non·olomlzod 30 05 043.Ul05 0.4 25.0 71.4 60.0 35 0.0 54 23 12 150

59696 RESIN, AME 5000·C Non-alomlzed 30 0 0 0.0 32.0 32.0 37.2 0 0.0 54 0 0 69

62020 PRIMER, Ol,lRA TECk CLEAR Non-alomlzed 39 0 42.5595 0.0 47,6 47.6 91.6 2 0.0 54 1 1 170

90072 XYCON RESIN Non-alomlzed 38 0 3752 1.7 33.3 33.3' 40.7 69 0.0 54 " -23 75

94071 PIN HOLE REPAIR (ICING) Non-alomlzed 30 40 0 0.0 30.0 50.0 61.6 0 0.0 55 0 0 112

SUBTOTAL 54733 25 1222 0.8 1341 -119
Tooling Illsln

• sQrey nun

.(0005 PRIMER, DURATECH SURFACING alomlzed 30

0 107.651 0.0 32.7 32.7 65.6

3 0.0 543

1 122 82Q20 PRIMER, DURA TECH CLEAR alomlzed 30 0 0 0.0 47.6 47.6 163.6 0 0.0 54 0 0 303

00072 XYCON RESIN alomlzed 30

00 0.0 33.3 33.3 68.00 0.0 540

0 126

SUBTOTAL 10' 0.0

3 0.0 3 1

Tooling gel coal

37032 CAlUlK, COLORSll CS117 BARK a10mlzed '0

00 0.0 0.0 0.0 0.00 0.0 213 0 0

0 40003 GElCOAT, TOOLING GREEN alomlzed 40 0 0 0.0 47.2 47.2 283.7 0 0.0 214 ·0 0 133

40010 GElCOAT, TOOliNG NEUTRAL a10mlzed 40

0 6367.25 2.9 48.2 48.2 293.4 '47 0.6 214 618 229 137

40042 NEW PATCH BOOSTER·

B Gel coal palch alomlzed 400 1660 0.' 77.1 77.1 844.6 491 03 214 163 328 301

62108 HK PATCH AID alomlzed 40

00 0.0 76.0 78.0 657.10 0.0 214 0 0 307

90070 PATCH AID, lOWVOC a10mlzed 40

0 4025.0691 I., 53.0 53.0 344.0 626 OA 214 301 237 181

94085 GElCOAT, TOOLING ORANGE a10mlzed 40

0 '56 0.2 40.6 46.6 278.9 57 0.0 215

" 13 129

SUBTOTAL 8047 5.7 2024.1 1.3 1216.3 607.7

Production Illsln."ow coa!

_used as Toollna Resin

40009 PUTTY, LAMENEXVBOND VERT STRK FILL (5 GI Non-alomlzed 3000 0.0 26.0 26.0 23.2

0 0.0 54 0 0

56622 SPRAYCORE 1600· prlnl barrierlbarrlor coal Non-alomlzed

"

" 20 091.7 0.3 40.0 50.0 62.1 26 0.0 54 17

, 152

62520 RESIN, PRODUCTION (lOW STYRENE) AOI TJ6 Non-alomlzed 300 86765.029 40.3 33.6 33.5 41.3 1602 1.1 54 2174 ·513 76

62534 VINYlESTER, ARMORGUARD 8ARRIERCOAT Non-alomlzed 385 638.11 0.4 20.0 31.5 34.0 13 0.0 54 21 -ll 63

00032 VINYlESTER, BLACK Non-alomized

"

0 4.38 0.0 50.0 50.0 102.6

0 0.0 54 0 0 190

90067 RESIN, MARBLE Non-alomlzed 300 111.16 0.1 33.0 33.0 39.9

2 0.0 543 -I

GQ077 GRANICOAT, BURNT AMBER Non-atomlzed 38

0 0.3 0.0 280 26.0 27.40 0.0 53

0

0

"

52

03040 RESIN, AME 4000 Non-alomlzod 390 261.6 0.1 46.0 46,0 84.0 11 0.0 547

, 157

93050 RESIN, PROOUCTION, MR12504 Non-a10mlzed 30

00 0.0 30.0 30.0 58.3

0 0.0 54 0 0 108

94015 SPRAYCORE 2000. bulk prinl barrlorfcom ma1rlx Non-alomlzed 30 30 1781.88 0.8082 40.0 57.1 67.3

" 0.1 54 43.645 36 18094057 SPRAYCORE 2000 ·lowVOC Non·elomlzod 30 30 575.2030 0.3 25.0 35.7 33.4

0 0.0 54 14 ·5 82

n4058 SPRAYCORE 1800 .lowVOC Non-aloOllzod 39 20 2088.8473 1.3 30.0 37.5 42.7 57 0.0 54 73 -15 70

94084 BARRIER COAT, WHITE Non-alomlzed 400

0 0.0 31.7 31.7 36.4

0 0.0 55 0 0 66

SUBTOTAL 96016

" 1656 1.2 2352 -404

Production resin. sp@yOlIO• useo as Tooling Resin

59622 SPRAYCORE 1800- prinl barrier/barrier coal alomized 30 20 282.7 0.1 40.0 60.0 147.6 19 0.0 54

7 12 273

62534 VINYlESTER, ARMORGUARD BARRIERCOAT alomlzed 30

6 146.4 0.1 29.9 31.5 57.1

, 0.0 d',

0 ·100

60032 VINYlESTER, BLACK alomlzed 30

0 5.24 0.0' 50.0 50.0 184.8

0 0.0 54 0 0 342

64015 SPRAYCORE 2000· bulk prinl barrier/core ma1rlx alomlzed 30 30 796.36 0.4

. 40.0 57.1 176.6 65 0.0 54 20 45 331

94057 SPRAYCORE 2000· 10wVOC alomlzed 30 30

0 0.0 25.0 35.7 57.1

0 0.0 540

0 106

64058 SPRAYCORE 1800· 10wVOC alomlzed 30 20

0 0.0 30.0 37.5 73.5

0 0.0 54 0 0 136

SUBTOTAL 1233

1 •• 0.00 30 58

TOTALS 5671646 2575 153625

" 156166.237 -4563

'"t;biilow'ilmli

~'t':.·,>2,D ;;;_ ';"! ,.
ICrownline Boats, Inc.

November-2003-::"'\

Mf'CT Compliance MACT

Model Poinl HAP HAP HAP

n~m 1#

Required Percen1 Mass Used Mass Used Ac1ual % HAP Value Emissions % 01 Total HAP Limil HAP Emissions Emissions

Operalion & AppUcallon Applicallon %HAP Filler Mi .. %HAP withoul PVi Mi'PVi HAP Faclor Limil • HAP Percenl MelhOd (Iblyr) (Mg) filler (kg HAPIMg) (kg HAP) Emissions (kg HaplMg) (kg HAP) L1mil 01 HAP

OiHerenc9 Limil producllon resin. now coal 40009 PUTTY, LAMENEX VOOND VERT STRK FILL (5 OJ Non-atomized 35 0 0 0.0 26.0 26.0 23.2 0 0.0 46 0 0 50 60622 SPRAYCORE 1800· prin1 bamOflbamor coal Non-alomlzod 35 20 33603.3 15.4 40.0 50.0 62.1 1262 0.' 46 707 555 178 62529 RESIN, PRODUCTION (lOW STYRENE) AQI T36 Non-a1omlzod 35 0 4397337.6 1994.6 33.5 33.5 41.3 62312 54.3 46 91752 ·9440 00 62534 VINYLESTER, ARMORGUARO BARRIERCOAT Non-a1omlzed 35 5 41067.39 16.6 29.9 31.5 34.0 634 0.4 46 657 ·223 74 90032 VINYLESTER, BLACK Non-alomlzed 35 0 214.62 0.1 50.0 50.0 102.0 10 0.0 " 4 6 223 90067 RESIN, MARBLE Non-alomlzed 35 0 6036.76 2.7 33.0 33.0 39.9 109 0.1 46 126 ·17 67 90077 GRANICOAT, BURNT AM9ER Non·alomized 34 0 537.04 0.2 26.0 26.0 27.4 7 0.0 45 11 ... 61 93049 RESIN, AME 4000 Non-alomized 35 0 12401.9 5.' 46.0 46.0 64.9 476 0.3 46 259 219 165 93050 RESIN, PRODUCTION, MR12504 Non-alomlzed 35 0 0 0.0 39.0 38.0 56.3 0 0.0 48 0 0 127 94015 SPRAYCORE 2000 - bulk prinl barrier/core matrix Non-alomlzed 35 30 67312.12 39.6 40.0 57.1 97.3 3655 2.5 46 1622 2033 212 G4057 SPRAYCORE 2000 -lowVOC Non-al0mized 35 30 26169.401 12.6 25.0 35.7 33.4 427 0.3 46' 5ee .161 73 94056 SPRAYCORE 1600 10wVOC Non-alomized 35 20 159676.66 72.4 30.0 37.5 42.7 3091 2.0 46 3332 -241 93 94094 BARRIER COAT, WHITE Non-alomized 30 0 6272 2.' 31.7 31.7 36,4 104 0.1 47 134 -30 77 SUBTOTAL 4772941 2165 92266 60.9 99591 -7304

pmdllcllQn resin _soray oun

50622 SPRAYCORE 1600. prlnl barriarlbarriar coal alomlzed 2' 20 6032.66 2.7 40.0 50.0 147.6 404 0.3 46 126 276 321 62534 VINYLESTER, ARMORGUARO BARRIERCOAT alomlzed 26 5 3096.8 1.4 29.9 31.5 57.1 eo 0.1 46 65 16 124

90032 VINYLESTER, BLACK alomlzed 26 0 256.76 0.1 50.0 50.0 184.6 21 0.0 46 5 16 401

94015 SPRAYCORE 2000· bulk orinl barrier/core malrix alomized 26 30 17155.66 7.9 40.0 57.1 176.6 1390 0.9 46 356 1032 3ee 94057 SPRAYCORE 2000 • low VOC alomized 26 30 0 0.0 25.0 35.7 57.1 0 0.0 46 0 0 124

94056 SPRAYCORE 1600~lowVOC alomlzed 26 20 0 0.0 30.0 37.5 73.5 0 0.0 46 0 0 160 SUBTOTAL 26542 12 1695 0.00 554 1342

pigmenled glll coal

62019 GELCOAT, CITRINE alomized 33 0 26607.04 13.0' 40.4 40.4 217.9 2627 1.9 156 2063 794 137 62635 GELCOAT, OPAL LOW VOC STYRENE alomlzoo 33 0 36071.44 17.3 26.4 26.4 120.8 2066 1.4 150 2746 ·660 76 02604 GELCOAT, MOONSTONE LOW VOC STYRENE olomllOd 33 0 407000.611 105.1 27.0 27.0 116.5 21560 14.2 150 20425 -7005 73 '100:18 GtiI.COAT, TANZANlTE (PUIlPLEI IllowllUll 33 0 c;:m.61J 0.2 40.0 40.0 222.11 04 0.0 160 30 10 140 IllJ030 Ol:LCOAT,EMERALD uhlU\lrUil 3:1 0 11200.211 :1.11 42.1 42.1 2a:W nuo n.ll 160 51111 202 147 UOMl O1,LCOAT, AML:THVST UIOlllllUlJ :1:1 0 24"f70:f 11.2 411.0 411.0 214.7 2413 1.11 160 11UT U2lJ 135

011044 GI;LCOAT, MOONSTONE uhllnlwll 33 0 1210110.07 54.11 37.:1 37.:1 101.0 1114110 11.0 150 lH33 1750 1211

000.010 GGLCOAT, NEW nuov. UIOlldlUif

" B 21Ulti.04 12.0 4U.l 40.1 216,0 2720 1.0 160 2000 714 130

00046 GELCOAT, OPAL alomlzed 33 0 32004.84 14.0 30.6 30.6 202.3 3010 2.0 150 2360 044 127 00063 GELCOAT,ON¥X alomlzed 33 0 24604.45 11.3 42:2 42.2 234.0 2642 1.7 156 1780 053 146

90055 GELCOAT, SAPPHIRE (OBS) alomized 33 0 3.06 0.0 42.0 42.0 241.4 0 0.0 159 0 0 152 90056 GElCOAT, SPINEL WINE alomlzed 33 0 10013.65 4.5 41.2 41.2 225.6 1025 0.7 159 722 302 142

90057 GELCOAT, AMBER alomlzed 33 0 666.25 0.4 43.1 43.1 243.3 86 0.1 159 62 33 153

90056 GElCOAT,MooNROCK alomlzed 33 0 16754.76 7.6 41.6 41.6 231.1 1756 1.2 159 1206 04' 145

91035 ENAMEL, WAXCOTE MOONSTONE alomlzed 33 0 11756.25 6.3 27.7 27,7 116.0 610 0.4 159 .46 -220 73

91036 ENAMEL, WAXCOTE OPAL al0mlzed 33 0 "2614.57 1.3 26.5 26.5 121.7 155 0.1 159 203 .... 77

SUBTOTAL 757006 343.4 52332 34.5 54506 ·2254

Tooling resin _now coal

40005 PRIMER, DURATECH SURFACING Non·alomlzed 30 0 915.0335 0.. 32.7 32.7 39.1 16 0.0 54 22 .. 72 40051 OYNALITE BODY FILLER 5 GAUBKT Non-alomlzed 30 40 0 0.0 16.0 35.3 23.7 0 0.0 54 0 0 44 40067 PUTTY, LAMINEX FILLEr 5 GAL CAN Non·alomlzed 30 00 0700.38 3.0 30.0 75.0 103.3 314 0.2 54 164 150 191 69274 EVERGLASS Non-alomlzed 30 5 230.06 0.1 15.0 15.6' 7.1 1 0.0 54 , ·5 13 59263 ALPHA FILL Non-alomlzed 39 00 41876.75 19.0 20.0 50.0 41.1 762 0.5 54 102. -247 76 59'195 BLISTER REPAIR Non·alomlzed 39 65 954.666 0.. 25.0 71.4 60.9 35 0.0 54 23 12 150

60606 RESIN, AME 6000--e Non.alomlzed. 30 0 0 0.0 32.0 32.0 37.2 0 0.0 54 0 0 60 62020 PRIMER, DURA TEC!"i CLEAR Non·olomlzod 30 0 51.0714 0.0 47.0 47.0 01.6 2 0.0 54 1 1 170 00072 XYCON RESIN Non-alomlzod 30 0 3762 1.7 33.3 33.3' 40.7 60 0.0 ,54 02 ·23 75 04071 PIN HOLE REPAIR (ICING) Non·alomlzed 39 40 0 0.0 30.0 50.0 61.0 0 0.0 55 0 0 112 SUBTOTAL 54501 25 1219 0.' 1337 -116
Tooling resIn _sp@ygun

40005 PRIMER, DURATECH SURFACING alomized 30 0 53.6255 0.0 32.7 32.7 65.9 2 0.0 54 1 0 122 62020 PRIMER, OURA TECH CLEAR atomized 30 0 0 0.0 47.6 47.6 163.6 0 0.0 54 0 0 303 00072 XYCQN RESIN atomized 30 0 0 0.0 33.3 33.3 66.9 0 0.0 54 0 0 126 SUBTOTAL 54 0.0 2 0.0 1 0

Tooling gel coal

37032 CAlUlK, COLORSll CS117 BARK alomized 40 0 0 0.0 0.0 0.0 0.0 0 0.0 213 0 0 0 40003 GELCOAT, TOOliNG GREEN a10mized 40 0 o· 00 47.2 47.2 283.7 0 0.0 214 '0 0 133 40010 GElCOAT, TOOLING NEUTRAL atomized 40 0 5665.25 2.7 46.2 46.2 293.4 781 0.5 214 569 211 137

40042 NEW PATCH BOOSTER. B Gel coat palch alomlzod 40 0 1344 0.6 77.1 77.1 644.9 393 0.3 214 130 263 301 62106 HK PATCH AID a10mlzed 40 0 0 0.0 76.0 76.0 657.1 0 0.0 214 0 0 307 90079 PATCH AID, lOW VOC a10mized 40 0 3949.1244 1.8 53.0 53.0 344.0 8" 0,4 214 383 233 181 94065 GElCOAT, TOOliNG ORANGE alomlzed 40 0 1366 0.6 46.6 46.6 276.9 172 0.1 215 133 3B 129 SUBTOTAL 7209 5.7 1961.4 1.3 1216.3 745.1

Produc1!nn msln.flQWcoa)_ used as Tooling Resin

40009 PUTTY, tAMENEX VBOND VERT STRK Fill (5 GI Non-atomlzed 3' 0 0 0.0 26.0 26.0 23.2 0 0.0 54 0 0 43

59622 SPRAYCORE 1800. prln1 barrierlbamor coal Non-alornlzed 39 20 601.7 0.3 40.0 50.0 62.1 26 0.0 54 17 9 152

621520 RESIN, PRODUCTION (lOW STYRENE) AOI T36 Non-atomlzod 30 0 60741.604 40.7 33.5 33.6 41.3 1960 1.1 54 2106 ·516 70

62534 VINYLESTER, ARMORGUARD BARRIERCOAT Non-atomlzed 39 5 636.11 0.4 29.0 31.5 34.0 13 0.0 54 21 -a 63

90032 VINYLESTER, BtACK Non-a1ornlzed 39 0 4.36 0.0 50.0 50.0 102.6 0 0.0 54 0 0 190

90067 RESIN, MARBLE Non-a1omlzed 39 0 123.24 0.1 33.0 33.0 39.9 2 9.0 54 3 .1 74

90077 GRANICOAT, BURNT AMBER Non-alomized 38 0 10.96 0.0 26.0 26.0 27.4 0 0.0 53 0 0 52

93049 RESIN, AME 4000 Non-atomized 39 0 253.1 0.1 46.0 46.0 54.' 10 0.0 54 6 4 157

93050 RESIN, PROOUCTION, MR12504 Non-atomlzed 39 0 0 0.0 39.0 39.0 56.3 0 0.0 54 0 0 106

94015 SPRAYCORE 2000- bulk prim barrier/core malrix Non·a1omlz9d 39 30 1761.66 0.6062 40.0 57.1 97.3 79 0.1 54 43.645 35 "0 94057 SPRAYCORE 2000 • low VOC Non·alomlzed 39 30 575.2939 0.3 25.0 35.7 33.4 • 0.0 54 14 -5 62

94056 SPRAYCORE 1600 .lowVOC Non-atomlzed 39 20 3256.7073 1.5 30.0 37.5 42.7 63 0.0 54 eo -17 79

94054 BARRIER COAT, WHITE Non-alornized 40 0 126 0.1 31.7 31.7 36.4 2 0.0 55 3 -1 66

SUBTOTAL 97407 44 1663 1.2 2366 -503

production resin. snmy gun. used as Tooling Resin

59822 SPRAYCORE 1600 - prln1 barrier/bamer coa1 a10mlzed 30 20 123.12 0.1 40.0 50.0 147.6 8 0.0 54 3 5 273

62634 VINYlESTER, ARMORGUARD BARRIERCOAT a1omlz9d 30 5 63.2 0.0 29.9 31.5 57.1 2 0.0 '54 2 0 108

90032 VINYlE$TER, BtACK atomized 30 0 5.24 0.0' 50.0 50.0 164.6 0 0.0 54 0 0 342

94015 SPRAYCORE 2000 - bulk prim barrier/core malrix atomized 30 30 350.12 0.2 . 40.0 57.1 176.6 26 0.9 54 • 20 331

94057 SPRAYCORE 2000 -low VOC atomized 30 30 0 0.0 25.0 35.7 57.1 0 0.0 54 0 0 106

04056 SPRAYCORE 1600 ·lowVOC alomlzed 30 20 9 9.0 30.0 37.5 73.5 0 0.0 54 9 0 136

SUBTOTAL 542 0 39 0.00 13 2S

TOTALS 5716291 2595 151619 99 159695.170 -8076

i9. balow,l1ml;

,:S;1 1,!:f)
ICrownline Boats, Inc. .oeciimber'.2003 .

MACT Compliance MACT

Model Poin1 HAP HAP HAP

ReQuIred Percent Mass Usod Mass Used Aclui'll %HAP Value EmIssions % of Tolal HAP Limit HAP Emissions Emissions l1emN Operation & Appllcallon Application % HAP Filler MI M; "/0 HAP without PVI Mi"PVI HAP faclor Limit &HAP Percent

Me1hod (Ib/yr) (Mg) filler (kg HAPfMg) (kg HAP) EmissIons (kg HapfMgj (kg HAP) limN 01 HAP

Dil1erence LImN ProducUon resin _now coa!

40009 PUnY, LAMENEX V80ND VERT STRK FILL (5 G.t Non-atomized 35 0 0 0.0 26.0 26.0 23.2 0 0.0 46 0 0 50 59822 SPRAYCORE 1800· print banierlOanier COal Non·a1omlzed 35 20 33893.3 15.4 40.0 50.0 62.1 1262 0.' 46 707 535 178 82529 RESIN, PRODUCTION (LOW STYRENE) AQI 136 Non·a1omlzed 35 0 4313517.9 1956.6 33.5 33.5 41.3 60743 55.5 " 90003 -0260 00 62534 VINYLESTER, ARMORGUARD BARRIERCOAT Non-alomized 35 5 41067.39 18.6 29.9 31.5 34.0 634 0.- 46 857 -223 7< 90032 VINYLESTER, BLACK Non-alomlzed 35 0 214.62 0.1 50.0 50.0 102.6 10 0.0 46 4 6 223 80067 RESIN, MARBLE Non-alomlZed 35 0 5744.76 2.6 33.0 33.0 39.9 104 0.1

" 120 -16 87 ooon GRANICOAT, BURNT AMBER Non-alomlzed 34 0 537.04 0.2 28.0 28.0 27.4 7 0.0 45 11 -4 61 93048 RESIN, AME 4000 Non-alomlzed 35 0 12103 5.5 46.0· 46.0 84.9 466 0.3 46 253 2" 185 93050 RESIN, PRODUCTION, MR12504 Non-atomized 35 0 0 0.0 39.0 39.0 58.3 0 0.0 46 0 0 127 04015 SPRAYCORE 2000 - bulk prin1 baniorfCOrll malriK Non·alornlzed 35 30 87312.12 39.6 40.0 57.1 97.3 3855 2.6

" 1822 2033 212 04057 SPRAYCORE 2000 ·lowVOC Non-a1ornlzou 35 30 20352.081 12.0 25.0 35.7 33.4 430 0.3 W 502 -102 73

04058 SPRAYCORE 1800 -lowVOC Non·alomlzod 35 20 187126.58 75.6 30.0 37.5 42.7 3235 22 46 34e7 ·252 03

04084 BARRIER COAT, WHITE Non-alomlzod 36 0 8173.2 3.7 31.7 31.7 38.4 135 0.1 47 17< -30 77

SUBTOTAL 4606042 2131 90880 62.5 011029 ·7149

Production resin _sQrny CIllO

50522 SPRAYCORE 1600 - prin1 baniorlbarriorcoal al0mlzed 26 20 0 0.0 40.0 50.0 147.6 0 0.0 46 0 0 321

82534 VINYLESTER. ARMORGUARD BARRIERCOAT alomlzed 26 5 0 0.0 20.0 31.5 57.1 0 0.0

" 0 0 124

00032 VINYLESTER, BLACK alomlzod 26 0 0 0.0 50.0 50.0 164.6 0 0.0 46 0 0 401

84015 SPRAYCORE 2000. Oulk pnnl barrlor/core matriK alomlzod 28 30 0 0.0 40.0 57.1 17e.8 0 0.0 46 0 0 388

94057 SPRAYCORE 2000 .lowVOC alomized 28 30 0 0.0 25.0 35.7 57.1 0 0.0 46 0 0 12.

04058 SPRAYCORI;.1UOO .lowVOC alomlzod 28 20 0 0.0 30.0 37.5 73.5 0 0.0 " 0 0 160

SUBTOTAL • 0 0 0.00 0 0

pigmenled gel coal

82019 GELCOAT, CITRINE alomlzed 33 0 28608.03 13.0 . 40.4 40.4 217.0 2627 1.0 150 2083

'" 13762535 GELCOAT. OPAL LOW VOC STYRENE elomized 33 0 39197.07 17.8.· 28.4 28.4 120.8 2148 1.5 169 2827 ·679 76

82604 GELCOAT, MOONSTONE LOW VOC STYRENE alomlzed 33 0 425448.6 193.0 27.8 27.8 118.5 22482 15.5 169 30684 -8202 73

00036 GELCOAT, TANZANlTE (PURPLE) alomlzod 33 0 14.85 0.0 40.0 40.9 222.8 2 0.0 150 1 0 140

90039 GELCOAT, EMERALD alomlzed 33 0 7558.85 3.4 42.1 42.1 233.9 eo2 0.6 15' 545 257 147

90041 GELCOAT, AMETHYST alomized 33 0 23245.2 10.5 40.0 40.0 214.7 2284 1.6 150 1876 587 135

90044 GELCOAT, MOONSTONE alomlzed 33 0 92858.00 42.1 37.3 37.3 191.0 8044 6.5 150 6607 1347 120

80046 GELCOAT, NEW RUBY alomlzed 33 0 25955.62 11.8 40.1 40.1 215.8 2538 1.7 160 1872 866 138

90046 GELCOAT, OPAL alomized 33 0 28586.15 13.0 38.6 38.6 202.3 2623 1.' 150 2052 561 127

00053 GELCOAT, ONYX alomized 33 0 23107.59 10.5 42.2 42.2 234.8 2461 1.7 150 1667 705 148

00055 GELCOAT, SAPPHIRE (OBS) alomlzed 33 0 3.90 0.0 42.9 42.6 241.4 0 0.0 156 0 0 152

00056 GELCOAT, SPINEL WINE alomlZOd 33 0 6477.37 3.0 41.2 41.2 226.0 007 0.0 160 011 250

60057 GELCOAT, AMBER alomlzod 33 0 142.50 0.1 43.1 43.1 243.3 10 0.0 150 10 , '"153

00056 GELCOAT,MOONROCK elomlzod 33 0 15420.24 7.0 41.6 41.6 231.1 1617 1.1 160 1112 504 "5 91035 ENAMEL, WAXCOTE MOONSTONE alomlzed 33 0 11439.45 5.2 27.7 27.7 116.0 602 0.4 150 625 -223 73 91b36 ENAMEL, WAXCOTE OPAL alomlzed 33 0 2715.57 1.2 26.5 28.5 121.7 150 0.1 15. 196 -4, 77

SUBTOTAL 732787 332.4 49442 34.0 52640 -3407

Tooling resin _flOW coal

40005 PRIMER, DURATECH SURFACING Non-alomlzed 30 0 915.0335 0.4 32.7 32.7 36.1 16 0.0 34 22 -6 72 40051 DYNALITE BODY FILLER 5 GAUBKT Non-alomlzed 39

" 0 0.0 18.0 35.3 23.7 0 0.0 34 0 0 44

40067 PUTTY, LAMINEX FILLer 5 GAL CAN Non-alomlzed 30 60 7059.87 3.2 30.0 75.0 103.3 331 0.2 34 173 158 101

59274 EVERGLASS Non-alomlzed 30 6 230,06 0.1 15.0 15.6 7.1 1 0.0 34 6 _5 13

5!l283 ALPHA FILL Non-alomized 39 60 43606.25 19.9 20.0 50.0 41,1 616 0.' 34 1073 -257 76

~0485 BLISTER REPAIR Non-alomlzed 30 65 878.7285 0.4 25.0 71.4 80.9 32 0.0 64 22 11 150

56686 RESIN, AME 600e-<; . Non-alomlzod • 39 0 0 0.0 32.0 32.0 37.2 0 0.0 64 0 0 69 62020 PRIMER, DURA TECH CLEAR Non-alomlzed 30 0 69.5833 0.0 47.6 47.6 91.8 2 0.0 54 1 1 170 90072 )<yCON RESIN Non·alomlzed 38 0 3752 1.7 33.3 33.3' 40.7 69 0.0 34 " -23 75 94071 . PIN HOLE REPAIR (ICING) Non·alomlzed 30 40 0 0.0 30.0 50.0 61.8 0 0.0 35 0 0 112

SUBTOTAL 56702 26 1267 0.' 1389 ·121
Tooling resin - sP!ilY gun

40005 PRIMER, DURATECH SURFACING alomlzed 30 0 0 0.0 32.7 32.7 65.9 0 0.0 54 0 0 122 62020 PRIMER, DURA TECH CLEAR alomlzod 30 0 0 0.0 47.6 47.6 163.8 0 0.0 54 0 0 303 90072 XYCON RESIN alomlzed 30 0 0 0.0 33.3 33.3 88.9 0 0.0 54 0 0 126 SUBTOTAL 0 0.0 0 0.0 0 0

TOOling gel coal

37032 CALUlK, COLORSIL CS117 BARK alomlzed 40 0 11.5875 0.0 0.0 0.0 0.0 0 0.0 213 1 -1 0 40003 GELCOAT, TOOLING GREEN alomlzed 40 0 O· 0.0 47.2 47.2 283.7 0 0.0 214 " 0 133 40010 GELCOAT, TOOLING NEUTRAL alomlzed 40 0 5827.25 2.6 4B.2 48.2 293.4 77B 0.5 21' 566 210 137 40042 NEW PATCH BOOSTER· B Gel coal palch alomlzed 40 0 1448 0.7 77.1 77.1 644.9 42' 0.3 21' 141 263 301 62108 HK PATCH AID alomlzed 40 0 0 0.0 7B.0 78.0 657.1 0 0.0 21' 0 0 307 90079 PATCH AIO, LOW VOC alomlzed 40 0 4320.4096 2.0 53.0 53.0 344.0 67' 0.5 21' '19 255 161 94085 GELCOAT, TOOLING ORANGE alomlzed 40 0 1526 0.7 46.6 46.6 276.9 192 0.1 215 149 43 120 SUBTOTAL 7275 6.0 2064.8 1A 1275.5 789.3

Produc!loo rasln _now coal. !lser! as Tooling Rosin

40009 PUTTY,LAMENEX VBONO VERT STRK FILL (5 OJ Non·alomlzed 30 0 0 0.0 26.0 26.0 23.2 0 0.0 54 0 0 43 59822 SPRAYCORE 1800 - priol barrlerlbarrlercoal Non-alomlzod 39 20 691.7 0.3 40.0 50.0 82.1 26 0.0 54 17 9 152

62529 RESIN, PROOUCTION (lOW SlYRENEj AOI T36 Non-alomlzed 39 0 88030.977 39.9 33.5 33.5 41.3 1548 1.1 54 2158 -508 76 62534 VINYLESTER, ARMORGUARD 8ARRIERCOAT Non-alomlzed 30 5 838.11 0.4 29.9 31.5 34.0 13. 0.0 54· 21 -8 63

90032 VINYLESTER, BLACK Non-alomlzed 39 0 4.38 0.0 50.0 50.0 102.8 0 0.0 54 0 0 190

00087 RESIN, MARBLE Non-alomlzed 30 0 117.24 0.1 33.0 33.0 39.9 2 0.0 ,54 3 .1 74

90:077 GRANICOAT, BURNT AMBER Non·alomlzed 30 0 10.96 0.0 28.0 28.0 27.4 0 0.0 53 0 0 52

93049 RESIN, AME 4000 Non-alomlzed 39 0 247 0.1 48.0 46.0 54.9 10 0.0 54 6 3 157

93050 RESIN, PROOUCTION, MR12504 Non-alomlzed 39 0 0 0.0 39.0 39.0 58.3 0 0.0 54 0 0 108

::.~~~ SPRAYCQRE 2000 - bulk priol barrlerfcoro malrix Non-alomlzed 39 30 1781.88 0.8082 40.0 57.1 97.3 79 0.1 54 43.645 35 180 SPRAYCORE 2000 -IowVOC Non·alomlzed 39 30 578.6136 0.3 25,0 35.7 33.4 0 0.0 54 14 -5 62

94058 SPRAYCQRE 1800 ·IowVOC Non-alomlzed 39 20 3410.7465 1.5 30.0 37.5 42.7 66 0.0 54 84 ·18 79

94084 BARRIER COAT, WHITE Non·alomlzed 40 0 166.8 0.1 31.7 31.7 36.4 3 0.0 55 4 -1 66

SUBTOTAL 95878 43 .1855 1.3 2340 ~04

Prodyc!lon resin. sp@ygyo.llsedasTooling Resin

6g622 SPRAYCORE: 1600· prln( bon1orlban1orcoal 810mlzed 30 20 0 0.0 40.0 60.0 147,6 0 0.0 64 0 0 273

82634 VINYlE:STE:R, ARMORGUARO BARRIE:RCOAT alomlzed 30 , 0 0.0 20.0 31.5 67.1 0 0.0 - -54 0 0 10U

90032 V(NYLESTER, BLACK alomlzed 30 0 0 0.0 60.0 50.0 184.8 0 0.0 54 0 0 342

94016 SPRAYCORE 2000· bulk priol ban1erfcore malrlx alomized 30 30 0 0.0 40.0 57.1 178.6 0 0.0 64 0 0 331

94057 SPRAYCORE 2000 • low VOC alomlzed 30 30 0 0.0 25.0 35.7 57.1 0 0.0 54 0 0 106

94058 SPRAYCORE 1800·lowVOC alomlzed 30 20 0 0.0 30.0 37.5 73.5 0 0.0 54 0 0 136

SUBTOTAL 0 0 0 0.00 0 0

TOTALS 5500684 2530 145500 100 155001.637 ·10363

,~bolow limN

.8,7:::
ICrownline Boats, Inc. JanoarY~OO(-,·_·J .

MACT Compliance MACT

Model Point HAP HAP HAP

ReQuired Percont Mass Used Mass Used Ac1ual % HAP Valu9 EmissIons % 01 Total HAP LImit HAP Emissions EmissIons

Ilernll Operation & Appllcalion Application %HAP Filler MI " %HAP without PVI Mj'PVI HAP Fac10r LImit &HAP Percent

Method (Iblyr) {Mgl filler (kgHAP/Mg) (kg HAP) Emissions {kg HaplMgl (kg HAP) Limit of HAP

Difference Limit

Producllon resin _naweoat

40009 PUTIY,LAMENEX VeOND VERT STRK FILL {5 GJ Non-atomized 35 0 0 0.0 20.0 26.0 23.2 0 0.0 46 0 0 50 59622 SPRAYCORE 1600· print baniorfbarrlerooal Non·atomized 35 20 24546,02 11.1 40,0 50.0 62.1 914 0.6 46 512 402 178 62529 RESIN, PRODUCTION (LOW STYRENE) AC! T38 Non-atomized 35 0 4307748.4 1961.2 33.5 33,5 41.3 61758 56.0 46 01134 -9377 90 62534 VINYLESTER, ARMORGUARD BARRIERCQAT Non·atomlzod 35 , 37326.50 16,0 20.0 31.5 34.0 570 0.4 48 770 ·203 74 00032 VINYLESTER, BLACK Non-atomized 35 0 45.06 0.0 50.0 50.0 102.6 2 0.0 46 1 1 223

90067 RESIN, MARBLE Non·atomlzod 35 0 6960,76 3.2 33,0 33.0 39.9 120 0.1 46 145 ." 67 60077 GRANICOAT, BURNT AMBER Non-alomlzed 34 0 1505.28 0.7 26.0 26.0 27.4 " 0.0 45 31 ·12 61

9394g RESIN, AME 4000 Non-atomized 35 0 10706.5 4.• 46.0 46.0 64.9 412 0.3 46 223 169 165

93050 RESIN, PRODUCTION, MR12504 Non-alomized 35 0 0 0.0 39.0 39.0 5B.3 0 0.0 46 .0 0 127 94016 SPRAYCORE 2000 - bulk print barrier/coro malrix Non-atomlzed 35 30 60615.62 27.6 40.0 57.1 07.3 21390 1.8 46 1271 1410 212

(14057 SPRAYCORE 2000 ·lowVOC Non·atomlzod 36 30 26352.061 12.0 25.0 35.7 33.4 430 0.3 48· 502 ·162 73

94056 SPRAYCORE 1600 -towvOC Non-atomlzed 35 20 180137.06 61.7 ~O.O 37.5 42.7 3467 2.4 46 3759 -272 93

94064 BARRIER COAT, WHITE Non-atomized 36 0 20462.4 '.3 31.7 31.7 36.4 338 0.2 47 436 ·69 77 SUBTOTAL 4736710 2140 90751 62.1 081363 -8132

Producllon rosin _sp@ygun

59622 SPRAYCORE 1600 - prinl barrierlbarrier coat atomiZed 28 20 0 0.0 40.0 50.0 147.6 0 0.0 46 0 0 321

62534 VtNYLESTER, ARMORGUARD BARRIERCOAT atomized 28 5 0 0.0 20.0 31.5 57.1 0 0.0 46 0 0 124

00032 VINYLESTER, BLACK atomlzod 28 0 0 0.0 50.0 50.0 164.6 0 0.0 46 0 0 401

040Hi SPRAYCORE 2000 -lurik print fJaniorlcofO nlUhb( IllornilOd 20 3" 0 0,0 40.0 ti7,1 HU.O 0 0.0 40 0 0 300

04007 SPRAYCORE 2000· (owVOC otornlzod 20 30 0 0.0 26.0 36.7 57. { 0 0.0 ," 0 0 124

{l4056 SPRAYCORE 1600-(owVOC alornlzod 28 20 0 0.0 30.0 37.5 73.5 0 0.0 40 0 0 160

SUBTOTAL 0 0 0 0.00 0 0

plomented 001 CQa!

62019 GELCOAT, CITRINE atomized 33 0 26056.76 11.6 40.4 40.4 217.9 2575 1.8 ~59 1670 606 137

62535 GELCOAT• OPAL LOW VOC STYRENE atomized 33 0 44204.49 20.1 26.4 26.4 120.6 2422 1.7 150 3166 .766 78

62604 GELCOAT, MOONSTONE LOW vee STYRENE atomized 33 0 476102.94 216.0 27.6 27.B 116.5 25159 17.2 159 34337 -8176 73

90036 GELCOAT, TANZANlTE (PURPLE) atomized 33 0 14.B5 0.0 40.9 40.9 222.6 2 0.0 159 1 0 140

99039 GELCOAT. EMERALD atomized 33 0 7765.56 3.5 42.1 42.1 233.0 824 0.6 15' 560 264 147

00041 GELCOAT, AMETHYST atomized 33 0 24205.5 11.0 40.0 40.0 214.7 2357 1.8 159 1749 811 135

00044 GELCOAT, MOONSTONE atomtzed 33 0 61040.37 27.7 37.3 37.3 191.0 5266 3.6 150 4403 885 120

60046 GELCOAT. NEW RUBY. alomlzod 33 0 26733.06 12.1 40.1 40.1 215.6 2614 1.8 158 1028 688 138

00046 GELCOAT, OPAL alomlZed 33 0 23560,02 10.7 36.6 36.6 202.3 2161 1.5 15' 1809 482 127

90053 GELCOAT, ONYX alomlZed 33 0 24723.27 11.2 42.2 42.2 234.6 2633 1.8 159 1793 850 148

90055 GELCOAT, SAPPHIRE (OBS) alomlzed 33 0 3.96 0.0 42.9 42.9 241.4 0 0.0 15' 0 0 152

00056 GELCOAT, SPINEL WINE atomized 33 0 6429.65 3.8 41.2 41.2 225.6 863 0.6 15' 608 255 142

90057 GELCOAT, AMBER atomized 33 0 130.59 0.1 43.1 43.1 243.3 15 0.0 159 10 , 153

90058 GELCOAT, MOONROCK atomized 33 0 17092.35 7.8 41.6 41.6 231.1 1792 1.2 15' 1233 559 145

91035 ENAMEL, WAXCOTE MOONSTONE atomIzed 33 0 14470.63 6.6 27.7 27.7 116.0 762 0.5 159 1044 ·262 73

91036 ENAMEL, WAXCOTE OPAL atomized 33 0 2443.32 1.1 26.5 26.5 121.7 135 0.1 159 176 41 77

SUBTOTAL 756696 343.4 49602 34.0 54595 -4903

Tooling resin. now coat

40005 PRIMER, DURATECH SURFACING Non·atomlzed 39 0 947.3268 0.4 32.7 32.7 39.1 17 0.0 54 23 ·6 72 40051 OYNALlTE BODY FILLER 5 GAUBKT Non·atomlzed 30 40 0 0.0 16.0 35.3 23.7 0 0.0 54 0 0 44

40067 PUTTY, LAMINEX FILLEr 5 GAL CAN Non·atomlzed 30 60 7660.71 3.5 30.0 75.0 103.3 359 0.2 54 188 171 191

59274 EVERGLASS Non·atomized 30 5 230.06 0.1 15.0 15.6 7.1 1 0.0 54 6 .s 13

56263 ALPHA FILL Non-atomlzed 39 60 47996.75 21.6 20.0 50.0 41.1 894 0.6 54 1176 -262 76

59495 BLISTER REPAIR Non-atOmlzed 39 65 911.274 0.4 25.0 71.4 60.9 33 0.0 54 22 11 150

59696 REStN, AME 5000·C Non-alomlzed 39 0 0 0.0 32.0 32.0 37.2 0 0.0 54 0 0 69

62020 PRIMER. OURA TECH CLEAR Non-atomized 39 0 50.5833 0.0 47.6 47.6 91.6 2 0.0 54 1 1 170

90072 XYCONRESIN Non-atomlzed 38 0 3762 1.7 33.3 33.3. 40.7 00 0.0 54 02 ·23 75

94071 . PIN HOLE REPAtR (ICING) Non-alomtzed 30 40 0 0.0 30.0 50.0 B1.8 0 0.0 55 0 0 112

SUBTOTAL 61560 28 1375 0.' 1506 -133
TooUna resin _sPrav gun

40005 PRIMER, OURATECH SURFACING alomlzed 30 0 0 0.0 32.7 32.7 65.9 0 0.0 54 0 0 122 62020 PRIMER, DURA TECH CLEAR alomized 30 0 0 0.0 47.6 47.6 163.8 0 0.0 54 0 0 303 90072 XYCQN RESIN a10mized 30 0 0 0.0 33.3 33.3 68.9 0 0.0 54 0 0 128

SUBTOTAL 0 0.0 0 0.0 0 0

Tooling gel eQ3!

37032 CALULK, COLORSIL CS1 17 BARK elomlzed 40 0 11.5875 0.0 0.0 0.0 0.0 0 0.0 213 ' 1 ·1 0

40003 GELCOAT, TOOUNG GREEN alomized 40 0 0 0.0 47.2 47.2 283.7 0 0.0 211 0 0 133 40010 GELCOAT, TOOUNG NEUTRAL alomized 40 0 5827.25 2.6 48.2 48.2 293.4 776 0.5 214 566 210 137 40042 NEW PATCH BOOSTER - B Gel coa1 patch a10mized 40 0 1393 0.6 77.1 77.1 844.0 407 0.3 214 135 272 301

62108 HKPATCH A10 a10mlzed 40 0 0 0.0 78.0 78,0 657.1 0 0.0 214 0 0 307

90079 PATCH AID, LOW VOC atomized 40 0 5763.3589 2.6 53.0 53.0 344.0 ,"0 0.6 214 55. 340 161

94085 GElCOAT, TOOLING ORANGE atomized 40 0 3216 1.5 48.6 48.6 276.9 404 0.3 215 314 • 0

SUBTOTAL 7220 7.4 2486.1 1.7 1575.1 911.0 ". prodqCllon rosin. now 0081_ used as TootlOa Re~ln

40009 PUnY, tAMENEX VBOND VERT STRK Fill (5 Gt Non·alomlzed 39, 0 0 0.0 26.0 28.0 23.2 0 0.0 54 0 0 43

59622 SPRAYCORE 1800 - print bamerlbamer coat Non-atomized 3. 20 SOQ.98 0.2 40.0 50.0 82.1 19 0.0 54 " 6 152

82529 RESIN, PRODUCTION (LOW STYRENE) AOI T38 Non-alomlzed 3. 0 89137.722 40.4 33.5 33.5 41.3 1660 1,1 54 2183 -515 76

82534 VINYLESTER, ARMORGUARD BARRIERCOAT Non-atomized 39 5 781.81 0.3 29.9 31.5 34.0

" 0.0 54 1. ·7 63

90032 VINYLESTER, BtACK Non-alomized 39 0 0.92 0,0 50.0 50.0 102.6 0 0.0 54 a 0 ,.0

80067 RESIN, MARBLE Non·alomlzed 39 0 142.24 0,1 33,0 33.0 39.9 3 0.0 54 3 ·1 74

90077 GRANICOAT, BURNT AMBER Non·atomized 36 0 30.72 0,0 28.0 28.0 27.4 0 0,0 53 1 0 52

93049 RESIN, AME 4000 Non-atomized 3. 0 218.5 0.1 46.0 46.0 84.9 6 0,0 54 5 3 157

930SO RESIN, PRODUCTION, MR12504 Non..alomlzed 3' 0 0 0,0 39.0 39.0 58.3 0 0.0 54 0 0 106

94015 SPRAYCORE 2000 - bUlk prin1 barrler/core matrix Non-alomlzed 3. 30 1243.18 0.6030 40.0 57.1 97.3 55 0.0 54 30.4SO 24 160

94057 SPRAYCORE 2000 -lowVOC Non..alomized 3. 30 578.8139 0,3 25.0 35.7 33.4 9 0.0 54 14 ·5 62

94058 SPRAYCORE 1800 -lowVOC Non..atomlzed 30 20 38762665 1.7 30.0 37.5 42.7 71 00 54 00 ·10 70

94084 BARRIER COAT, WHITE Non·atomlzod 40 0 417,0 0.2 31.7 31.7 30.4 7 0,0 55 10 -4 60

SUBTOTAL oU100 44 1052 U 23UO ·517

producllon rosin. sorny nun _usod ;)s IOQ!ln.l:L.&l5.!n

50022 SPRAYCORE 1000. prinl bllmor/bomo( cont alomlzod 30 20 0 0.0 40.0 fiO,O 147.0 0 0.0 54 0 0 273

62634 VINYLESTER, A~MOROUA~O l1A~mEHCOAT llllJlnlw(1 :10 0 0 0,0 20.0 :l1.fi 57.1 a 0.0 ... 54 0 0 100

00032 VINYlES7ER. BLACK lllomilod 30 0 0 0.0 SO.O 50.0 104.6 0 0,0 54 0 0 342

94015 SPRAYCORE 2000. bulk print barrier/core matrix atomized 30 30 0 0.0 40.0 57.1 178.6 0 0,0 54 0 0 331

04057 SPRAYCORE 2000 -low VOC atorrlzed 30 30 0 0" 25.0 35.7 57.1 0 0.0 54 0 0 100

94058 SPRAYCORE 1800 -lowVOC atomized 30 20 0 0.0 30.0 37.5 73.5 0 0.0 54 0 0 136

SUBTOTAL 0 0 0 0.00 0 0

TOTALS 5661203 2572 146067 100 158930.428 -12864

%belOW limN

0.1
ICrownline Boats, Inc.

Feb,uary-2004

MACT Compllance MACT

Model Point HAP HAP HAP

Required Percent Mass Used Mass Used Aclual % HAP Value EmissIons % 01 Total HAPLlm~ HAP EmIssions Emissions

liem# Operation & Application Application % HAP Filler Mi Mi % HAP withoul PV1 Mi'PVl HAP FaClor Limit &HAP Percent

Method (Ib/yr) (Mg) filler (kg HAP/Mal (kgHAPj EmissIons (ke Hap/Mal (kg HAP) Limit of HAP

Dinerence Limit Production rAsln _now coal

40008 PUTTY, LAMENEX V80ND VERT STRK FILL (5 G.t Non·alomized 35 0 0 0.0 "" 26.0 23.2 0 0.0 46 0 0 50 59622 SPRAYCDRE 1800 - prinl banierlbanier coal Non-atomized 35 20 13683.74 6.2 40.0 50.0 82.1 510 OA 46 286 22' 178

62529 RESIN, PRODUCTION (LOW STYRENE) AQI T36 Non-atomized 35 0 4472216.7 2026.8 33.5 33.5 41.3 83714 57.7 46 93315 ·060t 90

82534 VINYlESTER, ARMORGUARD BARRIERCOAT Non-atomized 35 5 33080.19 15.0 29.9 31.5 34.0 511 OA 46 690 -180 74

90032 VlNYLESTER, BLACK NOrHIlomized 35 0 45.08 0.0 50.0 50.0 102.6 2 0.0 46 1 1 223

90087 RESIN, MARBLE Non-alomlzed 35 0 6936.44 3.1 33.0 33.0 39.9 125 0.1 46 145 -18 87

90077 GRA~OQAT,BURNTAMBER Non-alomized 3' 0 1505.28 0.7 28.0 28.0 27.4 19 0.0 45 31 -12 61

93049 RESIN, AME 4000 Non-alomlzed 35 0 10108.5 ,., 46.0 48.0 84.9 '12 0.3 46 223 169 185

03050 RESIN, PRODUCTION, MR12504 Non-alomlzed 35 0 0 0.0 39.0' 38.0 58.3 0 0.0 48 0 0 127

94015 SPRAYCORE 2000· bulk print bamerfcore matrix Non-alomlzed 35 30 31771.6 14.4 40.0 51.1 97.3 1403 1.0 46 663 740 212

84051 SPRAYCORE 2000 -lowVOC Non-alomlzed 35 30 28352.081 12.9 25.0 35.7 33.4 '30 0.3 46 502 -162 7J

94058 SPRAYCORE 1800 • low VOC Non-alomized 35 20 211748.7 98.0 30.0 37.5 42.7 4099 2.6 46 4418 -320 9J

94084 BARRIER COAT, WHITE Non-alomlzed 36 0 35712.18 16.2 31.7 31.7 36.4 560 0.. 47 761 -172 77

SUBTOTAL 4645828 2198 91814 63.3 101125 -9311

Prod!!Clloo msl" _snrny QlIn

58822 SPRAYCORE 1800 - print banierfbanior coal atomized 26 20 0 0.0 40.0 50.0 147.6 0 0.0 46 0 0 321

62534 VINYLESTER, ARMORGUARD BARRIERCOAT atomized " 5 0 0.0 29.9 31.5 57.1 0 0.0 46 0 0 12'

90032 VINYLESTER, BLACK atomized 26 0 0 0.0 50.0 50.0 164.6 0 0.0 46 0 0 '01 9401S SPRAYCORE 2000 -bulk print barrier/core malrlx atomized 28 30 0 0.0 40.0 57.1 176.6 0 0.0 46 0 0 388

84057 SPRAYOQRE 2000·lowVOC atomIzed 26 30 0 0.0 25.0 35.7 57.1 0 0.0 46 0 0 12'

94058 SPRAYCORE 1800-lowVOC atomized 26 20 0 0.0 30.0 37.5 73.5 0 0.0 45 0 0 160

SUBTOTAL 0 0 0 0.00 0 0

pigmented gel coal

82010 GELCOAT, CITRINE alomlzed 33 0 26458.76 12.0 40.4 40.4 217.9 2614 1.8 ... 159 1008 706 137

82535 GELCOAT, OPAL LOW VOC STYRENE atomIzed 33 0 47909.07 21.7 28.4 26.4 120.6 2825 1.6 150 3455 .,,30 76

82604 GELCOAT, MOONSTONE LOW VOC STYRENE alomlzed 33 0 526525.82 238.8 27.8 27.8 118.5 27823 19.2 159 37974 -10150 7J

90036 GELCOAT, TANZANITE (PURPLE) alomlzed 33 0 14.85 0.0 40.9 40.9 222.8 2 0.0 150 1 0 140

00039 GELCOAT, EMERALD elomlzed 33 0 7413.12 3A 42.1 42.1 233.9 767 0.6 150 535 252 147

90041 GELOQAT, AMETHYST alomlzed 33 0 22299.75 10.1 40.0 40.0 214.7 2172 1.6 159 1608 563 135

00044 GELCOAT,MOONSTONE alomlzed 33 0 17138.81 7.8 37.3 37.3 191.0 1485 1.0 160 1238 24' 120

00048 GELOQAT,NEW RUBY atomzed 33 0 27281.83 12.4 40.1 40.1 215.8 2660 1.0 159 1988 700 136

90048 GELCOAT, OPAL alomlzed 33 0 17683.38 6.0 36_6 38.8 202.3 1622 1.1 159 1275 347 127

00053 GELCOAT, ONYX alomlzed 33 0 22783.07 10.3 42.2 42.2 234.8 2425 1.7 159 1842 783 148

{l0055 GELCOAT, SAPPHIRE (OBS) alomlzed 33 0 3.96 0.0 42.9 42.9 241.4 0 0.0 159 0 0 152

90056 GELCOAT, SPINEL WINE alomlzed 33 .., 0 7538.85 3A 41.2 41.2 225.6 771 0.5 159 5<1' 226 142

90051 GELCOAT, AMBER atomized 33 0 ,138.59 0.1 43.1 43.1 243.3 15 0.0 159 10 5 153

90058 GELCOAT,MOONROCK atomized 33 0 18095.22 6.2 41.8 41.8 231.1 1897 1.3 150 1305 592 145

91035 ENAMEL, WAXCOTE MOONSTONE alomlzed 33 0 14708.43 6.7 27.7 27.7 118.0 77' 0.5 .159 1061 -287 73

91038 ENAMEL, WAXCOTE OPAL alomlzed 33 0 1898.82 0.' 28.5 28.5 121.7 105 0.1 159 137 -32 77

SUBTOTAL 757852 343.8 47783 32.9 54657 -6874

Tooling resin _now coal

~0005 PRIMER, DURATECH SURFACING Non-atomized 3' 0 1130.3355 0.5 ~2.7 32.7 39.1 20 0.0 54 26 -8 72

40051 DYNALITE BODY FILLER 5 GAUBKT Non-a1omlzed 3' 49 0 0.0 18.0 35.3 23.7 0 0.0 54 0 0

40067 PUTTY, LAMINEX FILLEr 5 GAL CAN Non-atomized 3' 60 8011.2 3.6 30.0 75.0 103.3 375 0.3 54 196 179 191" 59274 EVERGLASS Non-atomIzed 30 5 230.08 0.1 15.0 t5.8 7.1 1 0.0 54 6 -5 13

59283 ALPHA FILL Non-atomized 39 60 44021.25 20.0 20.0 50.0 41.1 620 0.6 54 1078 _259 76

50495 BLISTER REPAIR Non-atomized 3' 85 878.7285 OA 25.0 71.4 • 80.9 32 0.0 5<1 22 11 150

59698 RESIN, AME 5000..c Non-atomIzed 3' 0 0 0.0 32.0 32.0 37.2 0 0.0 54 0 0 69

62020 PRIMER, DURA TECH-CLEAR Non-atomIzed' 3' 0 127.6785 0.1 47.8 47.6 91.8 5 0.0 5<1 3 2 170

90072 XYCON RESIN Non-alomlzed 38 0 2292 1.0 33.3 33.3. 40.7 42 0.0 54 66 -14 75

94071 PIN HOLE REPAIR (iCING) Non-alomized 30 40 0 0.0 30.0 50.0 81.6 0 0.0 55 0 0 112

SUBTOTAL 56601 " 1200 0.9 1380 -93
Tooling resin. sQrny mID

40005 PRIMER, DURATECH SURFACING atomized 30 0 0 0.0 32.7 32.7 65.0 0 0.0 54 0 0 122 62020 PRIMER, DURA TECH CLEAR atomized. 30 0 0 0.0 47.6 47.6 163.6 0 0.0 54 0 0 303 00072 XYCON RESIN atomlzod 30 0 0 0.0 33.3 33.3 66.9 0 0.0 54 0 0 128

SUBTOTAL 0 0.0 0 0.0 0 0

Tooling gel coal

37032 CALULK, COLORSIL CS117 BARK alomlzed 40 0 23.61875 0.0 0.0 0.0 0.0 0 0.0 213 2 -2 0 40003 GELCOAT, TOOLING GREEN alomizod 40 0 0 0.0 47.2 47.2 283.7 0 0.0 214 0 0 133 40010 GELCOAT, TOOLING NEUTRAL alomlzed 40 0 4662.25 2.2 46.2 46.2 293.4 650 0.4 214 474 176 137

40042 NEW PATCH BOOSTER. B Gel coal palch atomized 40 0 1161 0.5 77.1 77.1 644.9 345 0.2 214 115 231 301

62106 HK PATCH AID alomlzed 40 0 0 0.0 76.0 76.0 657.1 0 0.0 214 0 0 307

00079 PATCH AID, LOW VOC atomized 40 0 6260.5335 2.0 53.0 53.0 344.0 061 0.7 214 610 371 161

94085 GELCOAT, TOOLING ORANGE alomlzed 40 0 3216 1.5 46.6 46.6 278.9 404 0.3 215 314 " 129

SUB70TAL 0063 7.1 2379.9 1.5 15t4.7 865.2

Em1ucllon resin _OOW coal. llsOd as TooIIOa...&m

40000 PUnY, LAMENEX VBOND VERT STRK FILL /5 G,.! Non-atomlzlld 30 0 0 0.0 26.0 26.0 23.2 0 0.0 54 0 0 43

59622 SPRAYCORE 1BOO. pnnl bamllrlb::mior coat Nen-atomlzlld 30 20 276.20 0.1 40.0 50.0 62.1 10 0.0 54 7 4 152

82520 RESIN, PRODUCTION (LOW STYRENE) AOI 730 Non-atomlzlld 30 0 91270.052 41.4 33.5 33.5 41.3 1708 1.2 54 2230 -527 70

82534 VINYLESTER. ARMORGUARD BARRIERCOA7 Non-otomlzed 30 5 075.31 '0.3 20.0 31.5 34.6 10 0.0 54 17 -6 63

00032 VINYLESTER. BLACK Non-etomlzod 30 0 0.02 0.0 50.0 60.0 102.0 0 0.0 54 0 0 100

00087 RESIN, W\RBLE Non-atomlzed 30 0 141.56 0.1 33.0 33.0 39.9 3 0.0 54 3 -1 74

00077 GRANICOAT, BURNT AMBER Non-alomlzed 36 0 30.72 0.0 28.0 28.0 27.4 0 0.0 53 1 0 52

93040 RESIN, AME 4000 Non-alomlzed 39 0 218.5 0.1 48.0 46.0 64.9 9 0.0 54 5 3 157

03050 RESIN, PRODUCTION, MR12504 Non-alomlzed 39 0 0 0.0 39.0 39.0 58.3 0 0.0 54 0 0 109

84015 SPRAYCORE 2000· bulk plinl barrier/core malrtx Non-alomized 39 30 648.4 0.2941 40.0 57.1 97.3 29 0.0 54 15.882 13 190

94057 SPRAYCORE 2000 ·lowVOC Non-alomlzed 39 30 578.6139 0.3 25.0 35.7 33.4 9 0.0 54 14 -5 52

94058 SPRAYCORE 1800 ·lowVOC Non-atomlzed 39 20. 4321.402 2.0 30.0 37.5 42.7 94 0.1 54 109 -22 79

94094 BARRIER COAT, WHITE Non-alomlzed 40 0 728.82 0.3 31.7 31.7 36.4 12 0.0 " 19 -6 56

SUBTOTAL 98894 45 1674 1.3 2423 ·549

Produc!lon resin. fiQ@yQlID • used as Tooling Resin

69622 SPRAYCORE 1800· pl1fT1 barner/barrier coal alomlzed 30 20 0 0.0 40.0 50.0 147.6 0 0.0 54 0 0 273

62634 V1NYLESTER, ARMORGUARD BARR1ERCOAT a10mlzed 30 5 0 0.0 28.9 31.5 57.1 0 0.0 - , 54 0 0 109

90032 VINYLESTER, BLACK alomlzed 30 0 0 0.0 50.0 50.0 164.6 0 0.0 54 0 0 342

04015 SPRAYCORE 2000· bulk prinl barrier/core malrix alomlzed 30 30 ·0 0.0 40.0 57.1 176.6 0 0.0 54 0 0 331

94057 SPRAYCORE 2000 ·lowVQC alomlzed 30 30 0 0.0 25.0 35.7 57.1 0 0.0 54 0 0 109

04068 SPRAYCORE 1800·lowVOC elomlzod 30 20 0 0.0 30.0 37,5 73.5 0 0.0 54 0 0 136

SUBTOTAL 0 0 0 0.00 0 0

lOTALS 5765329 2610 145146 100 161108.062 ·15962

%bolow"limlt

~E~(11_9.;i-~::~

•
!Crownline Boats, Inc. March~OO" ;:::';".':' :: ,"

MACT Compl1anc8 MACT

Model Point HAP HAP HAP

ReQuired Percent Mass Used Mass Used Aclual % HAP Value Emissions %01 Tola! HAPUml! HAP Emisskms EmIssIons "em# Operal1on & Application Application % HAP Filler M; M; % HAP without PVI Mi"PVI HAP Faclor LImN & HAP Percent Method flb/yr} (Mg) filler (kg HAP/MO) (kg HAP) Emissions (kg Hap/Mg) (kg HAP) Limit of HAP

Onlerenco Limit Production resin. now coal

40009 PUTTY, LAMENEX VBOND VERT $TRK FILL {S GJ Non-atomized 35 0 0 ' 0.0 26.0 26.0 23.2 0 0.0 46 0 0 SO 56622 SPRAYCORE 1800 -prlnl barrlerlbamercoal Non-alomlzod 35 20 4663.82 2.1 40.0 50.0 82.1 174 0.1 46 9T T8 lT8 62528 RESIN, PRODUCnON (LOW STYRENE) AQ1 T38 Non-alomized 35 0 4458389.1 2022.3 33.5 33.5 41.3 83454 57.8 46 03025 ·9571 90 62534 VINYLESTER, ARMQRGUARD BARRIERCQAT Non-alomized 35 5 30248.19 13.7 28.9 31.5 34.0 46T 0.3 46 631 .164 74 00032 VINYLESTER. BLACK Non·alomized 35 0 0 0.0 50.0 50.0 102.6 0 0.0 " 0 0 223 90067 RESIN, MARBLE Non-atomIzed 35 0 7458.76 3.4 ·33.0 33.0 39.9 135 0.1 46 156 -21 67 90071 GRANICOAT, BURNT AMBER Non-alomlzed 34 6 2832.2 1.3 28.0 28.0 27.4 35 0.0 45 56 -23 61 93049 RESIN. AME 4000 Non-alomized 35 0 9143.4 4.1 40.0 46.0 64.• 352 0.2 48 ,., 161 te5 93050 RESIN, PRODUCTION, MR12504 Non-alomlzed 35 0 0 0.0 30.0 30.0 50.3 0 0.0 46 0 0 127 94015 SPRAYCORE 2000· bulk prinl barrier/core malrix Non-alomlzed 35 30 5445.06 2.5 40.0 57.1 97.3 240 0.2 48 114 127 212 94057 SPRAYCORE 2000 -lowVOC Non-alomized 35 3D 28047.301 12.7 25.0 35.7 33.4 425 0.3 4. 565 ·160 73 04058 SPRAYCORE 1800 -lowVOC Non-alomlZed 35 20 226068.34 103.0 30.0 37.5 42.7 4393 3.0 46 4730 -343 83 94004 BARRIER COAT, WHITE Non-alomlzed 36 0 49685.02 22.5 31.7 31.7 36.4 020 0.6 47 1059 -239 T7 SUBTOTAL 4022663 2186 90496 62.7 100652 .10156

Prod',cl!Qn resin _sQ@ygun

59622 SPRAYCORE 1600 prinl barrierlbarTier coal atomIzed 28 20 0 0.0 40.0 50.0 147.6 0 0.0 46 0 0 321 62534 VINYLESTER, ARMQRGUARO BARRIERCOAT alomized 28 5 0 0.0 28.9 31.5 57.1 0 0.0 46 0 0 124 90032 VINYLESTER, BLACK alomlzed 28 0 0 0.0 50.0 50.0 104.8 0 0.0 46 0 0 401 94015 SPRAYCORE 2000 _bulk prinl ban1er/core matrix alomlzed 28 3D 0 0.0 40.0 57.1 178.6 0 0.0 46 0 0 3Be 84057 SPRAYCORE 2000 -lowVOC alomlzed 2. 3D 0 0.0 25.0 35.7 57.1 0 0.0 46 0 0 124 84056 SPRAYCORE1800-~wVOC alomlzed 2. 20 0 0.0 30.0 37.5 73.5 0 0.0 46 0 0 160 SUBTOTAL 0 0 0 0.00 0 0

Plgmenled gel coat

62019 GELCOAT, CITRINE alomlzed 33 0 25385.48 (1.5 40.4 40.4 217.9 2510 1.7 ""158 1832 6T8 137 62535 GELCOAT, OPAL LOW VOC SlYRENE alomlzod JJ 0 40200.12 22.4 28.4 28.4 12D.8 2701 1.0 150 3555 -854 70 62004 GELCOAT, MOONSTONE LOW VOC STYRENE atomized 33 0 644004.07 247.2 27.8 27.8 110.5 28705 19.0 150 30209 -10505 73 90038 GELCOAT, TANZANITE (PURPLE) elomlzod JJ 0 14.85 0.0 40.0 40.9 222.8 2 0.0 150 1 0 140 90039 GELCOAT, EMERALD alomlzed JJ 0 6937.92 3.1 42.•1 42.1 233.9 736 0.5 159 SOO 230 147 90041 GELCOAT, AMETHYST alomlzed 33 0 22390.83 10.2 40.0 40.0 214.7 2180 1.5 15. 1615 566 135 90044 GELCOAT, MOONSTONE atomIzed JJ 0 16818.12 T.6 37.3 37.3 191.0 1457 1.0 15. 1213 244 120 80048 GELCOAT, NEW RUBY atomtzod JJ 0 25874.64 11.7 40.1 40.1 215.8 2530 1.6 150 1868 564 136 80048 GELCOAT, OPAL alomlzed JJ 0 9408.98 4.3 38.8 38.6 202.3 663 0.6 15. 676 105 127 90053 GELCOAT, ONYX atomized 33 0 24035.22 10.9 42.2 42.2 234.8 2560 1.6 159 1733 O2T 146 80055 GELCOAT. SAPPHIRE (OBS) alomlzed 33 0 2.97 0.0 42.8 42.0 241.4 0 0.0 15. 0 0 152 90050 GELCOAT, SPINEL WINE atOmized 33 .. 0 7160.50 3.3 41.2 41.2 225.6 734 0.5 150 517 217 142 00057 GELCOAT, AMBER atomlzod JJ 0 . 62.47 0.0 43.1 43.1 243.3 6 0.0 15. 4 2 153 00060 GELCOAT,MOONROCK alomlzod 33 • 17031.07 0.1 41.0 41.6 231.1 1800 1.3 150 1203 567 145 01035 ENAMEL, WAXCOTE MOONSTONE otolOlzod JJ 0 Hi033.00 7.5 27.7 27.7 116.0 075 0.' 150 1200 ·324 73 01036 ENAMEL. WAXCOTE OPAL Dtomlzod JJ • 1611.72 0.7 26.6 28.5 121.7 00 0.1 150 116· -27 T7 SUBTOTAL 766472 348.8 47917 33.2 55423 -7506

Tooling resIn _flow coat

40005 PRIMER, OURATECH SURFACING Non-alomlzed J9 0 1119.5704 0.5 ~2.7 32.7 39.1 20 0.0 54 27 -8 T2 40051 OYNALITE BODY FILLER 5 GAUBKT Non-alomlzed 36 48 0 0.0 18.0 35.3 23.7 0 0.0 54 0 0 44 40087 PUnY, LAMlNEX FILLEr 5 GAL CAN Non-alomlzed J9 60 9212.88 4.2 30.0 75.0 103.3 432 0.3 54 226 206 191 58274 EVERGLASS Non-atomized 39 5 230.08 0.1 15.0 15.6 T.l 1 0.0 54 6 -5 13 59293 ALPHA FILL Non-alomlzed 3. 60 45203.75 20.5 20.0 50.0 41.1 842 0.6 '54 1107 -265 TO

59495 BUSTER REPAIR Non-alomlzed 3. 85 835.3345 0.4 25.0 71.4 • 80.9 31 0.0 54 20 10 150 '59698 RESIN, AME 5000.c Non·alomized 39 0 0 0.0 32.0 32.0 37.2 0 0.0 54 0 0

" , , 82020 PRIMER, DURA TECH CLEAR Non-alomlzed" " 0 127.6785 0.1 47.6 47.8 81.8 5 0.0 54 3 2 lTO 90072 XYCON RESIN Non-atomlzed

" 0 1872 0.6 33.3 33.:l 40.7 35 0.0 54 46 -11 75 94071 PIN HOLE REPAIR (iCING) Non-alomized 39 40 0 0.0 30.0 50.0 61.6 0 0.0 55 0 0 112 SUBTOTAL 58601 27 1364 0.6 1435 -71
ToolIng resin. sp@yglln

40005 PRIMER, DURATECH SURFACING atomized 30 0 0 0.0 32.7 32.7 85.9 0 0.0 54 0 0 122 62020 PRIMER, DURA TECH CLEAR alomized 30 0 0 0.0 47.6 47.6 183.8 0 0.0 54 0 0 303

90072 XYCON RESIN atomized 30 0 0 0.0 33.3 33.3 68.9 0 0.0 54 0 0 128

SUBTOTAL 0 0.0 0 0.0 0 0

Tooling gel coal

37032 CALULK, COLORSIL CS117 BARK alomlzed 40 0 23.81875 0.0 0.0 0.0 0.0 0 0.0 213 2 -2 0

40003 GELCOAT, TOOLING GREEN alomized 40 0 0 0.0 47.2 47.2 283.7 0 0.0 214 0 0 133

40010 GELCOAT, TOOLING NEUTRAL a10mized 40 0 4882.25 22 48.2 48.2 293.4 650 0.5 214 474 176 137

40042 NEW PATCH BOOSTER - B Gel coal patch a10mized 40 0 1248 0.' 77.1 77.1 644.9 365 0.3 214 121 244 301

62108 HKPATCHAID atomized 40 0 0 0.0 78.0 78.0 657.1 0 0.0 214 0 0 307

90079 PATCH Ala, LOW VOC alomlzed '0 0 7079.7337 3.2 53.0 53.0 344.0 1105 0.' 214 607 417 161

94085 GELCOAT, TOOLING ORANGE alomlzed '0 0 4981 23 46.6 46.8 276.9 62' 0.4 215 406 140 120

SUBTOTAL 6130 '.3 2744.0 1.0 1770.3 074.0

Prod!Jcllon resin flow coat. used as TOQllng Resin

40009 PUTTY, LAMENEX VBONO VERT STRK FILL (5 GJ. Non-alomlzod 30 0 0 0.0 26.0 28.0 23.2 0 0.0 . 5' 0 0 43

59822 SPRAYCORE 1800 - prlnl banierlbanier coal Non-atomIzed 39 ' 20 95.18 0.0 40.0 60.0 82.1 4 0.0 54 2 1 152

82529 RESIN, PRODUCTION (LOW STYRENE) AOI T36 Non-alomlzed 39 0 00887.533 41.3 33.5 33.5 41.3 1703 1.2 54 2220 -525 79

62534 VINYLESTER, ARMORGUARD BARRIERCOAT Non-a1omlzod 30 , 617.31 0.3 20.0 31.5 34.0 10 0.0 54 15 -6 '3

90032 VINYLESTER, BtACK Non-al0mlzed 39 0 0 0.0 50.0 50.0 102.6 0 0.0 54 0 0 190

90067 RESIN, MARBLE Non-a1omlzed 39 0 152.24 0.1 33.0 33.9 39.9 3 0.0 54 4 -1 14

90077 GRANICOAT, BURNT AMBER Non·alomlzed 36 0 67.6 0.0 28.0 26.0 27.4 1 0.0 63 1 -1 52

93049 RESIN, AME 4000 Non-atomized 39 0 186.6 0.1 46.0 46.0 64.9 7 0.0 54 5 3 157

93050 RESIN, PRODUCTION. MR12504 Non-alomlzed 39 0 0 0.0 39.0 39.0 58.3 0 0.0 54 0 0 106

94015 SPRAYCORE 2000 - bulk prinl banier/core malrix Non-alomlzed 39 30 111.14 0.0504 40.0 57.1 67.3 5 0.0 54 2.722 2 180

94057 SPRAYCORE 2000 -low VOC Non-alomized 39 30 572.3939 0.3 25.0 35.7 33.4 9 0.0 54 14 -5 62

94056 SPRAYCORE 1600 lowVOC Non-alomlzed 39 20 4632.0059 2.1 30.0 37.5 42.7 90 0.1 54 113 -24 79

94064 BARRIER COAT,WHITE Non-alomized 40 0 1013.96 0.5 31.7 31.7 36.4 17 0.0 65 25 -9 66

SUBTOTAL 96426 45 1847 1.3 2411 -564

production resIn. so@ygun_1I58dasToollngResln

59622 SPRAYCORE 1800 - pool barner/ballier coal atomized 30 20 0 0.0 40.0 50.0 147.6 0 0.0 64 0 0 273

62534 VINYLESTER, ARMORGUARD BARRIERCOAT alomlzed 30 5 0 0.0 29.9 31.5 57.1 0 0.0 54 0 0 106

90032 VINYLESTER, BtACK alomized 30 0 0 0.0 50.0 50.0 164.6 0 0.0 - , 54 0 0 342

94015 SPRAYCORE 2000· bulk print ballier/core malrix alomized 30 30 0 0.0 40.0 57.1 178.6 0 0.0 54 0 0 331

94057 SPRAYCORE 2000 ·lowVOC atomlzod 30 30 0 0.0 25.0 35.7 57.1 0 0.0 54 0 0 10'

94056 SPRAYCORE 1800 _lowVOC alomized 30 20 0 0.0 30.0 37.5 73.5 0 0.0 54 0 0 13'

SUBTOTAL 0 0 0 0.00 0 0

TOTALS 5754512 2616 144369 100 161691,999 ·17323

.". beloWlInil1

";Jo;t;· ':.
4/23/04

Crownline Boats Inc.

Comparison of VOM Emissions vs. Ozone Impact(1)

ColumnI Column 2 Column3 ' Column 4 Column 5 Column 6

VOM Table 1 4tn Highest 1- Contribution 1-Hr Total

Emissions Emission Factor Hr Ozone From Crownline Ozone Std Impact(4)

(Tons/yr)(2) (PPMC/ppm) ConeY) (ppm) (ppm) (ppm)

(ppm)

160P ) 0.533 0.098 0.00533 0.12 0.1033

250 0.833 0.098 0.00833 0.12 0.1063

300 1.0 0.098 0.01 0.12 0.108

600 1.68 0.098 0.0168 0.12 0.1148

917 2.2 0.098 0.022 0.12 0.12

(1 i As computed per VOC/NOx Screening Table 1 from the USEPA Guidance Document, "Screening Method

for Ozone Increment Determination" by Richard D. Scheffe, Sept. 1988;

(2) Maximum annual non-methane organic compound (NMOC) emissions (same as YOM) as determined

from the above-referenced '·Screening Method·' (maximum daily YOM emissions multiplied by 365

days/yr);

(3) Value taken from Table 82 of the Illinois Annuai Air Quality Report for Year 2002 for the Hamilton County

Daie Monitor;

(4) The total impact on ozone air quality concentration is equal to the sum of the value shown in column 4

(contribution from Crownline's operations) and the vaiue shown in column 3 (the 4th highest ozone

reading as m·easured by the Dale monitor during 2002); .

(5) This would have been the approximate annual amount of VOMs emitted by Crownline if all resin and

gelcoat operations were in compliance with the 81b/hour rule (equal to or less than 8 Ib/hour per "emission

source" as defined by the Illinois EPA).

NOTE #1: As the above table shows, Crownline would have to increase it's YOM emissions by more than

triple to result in a contribution significant enough to cause the ozone level at the Dale ozone monitor in

Hamilton County, IL to equal or exceed the 0.12 ppm 1-hour ozone standard.

NOTE #2: USEPA's guidance for ozone increment determination is based upon the daily amount of YOM

emitted by the facility, NOT the hourly emission level. USEPA uses daily versus hourly emissions to estimate

the incremental impact on ozone leveis in the atmosphere because there is no direct correlation between

hourly YOM emissions and hourly ozone concentrations. Therefore, although the National Ambient Air

Quality Standard (NMQS) for ozone is based on an hourly averaging period, it has been well established by

the scientific community that ozone formation occurs over several hours (and sometimes days) before all of

the YOM reacts with available amounts of NOx emissions present in the atmosphere to form ozone. YOM

and NOx emissions are precursors to the formation of ozone that require the presence of sunlight to complete

the reaction. Consequently, setting an hourly limit on YOM (such as Illinois EPA's 8 Ib/hr rule does) does little

to limit ozone formation. It is inappropriate to consider that a mass of YOM's that is emitted within a one hour

automatically translates to the formation of ozone during the same i-hour period. However, daily.mass

amounts of VOMs can be more readily shown to correlate to impacts on the federal ozone air quality standard

of 0.12 ppm.
Presentation of

Crownline Boats, Inc.

Before the Illinois Pollution

Control Board

Hearing on Adjusted

Standard PetitionApril 23, 2004

(AS-2004-001 )

<.

CROWNLINE
Crownline's Production·

Process

• Mold Fabrication

• Gelcoat Application

• Lamination

• Grind & Trim

• Woodworking/Upholstery/Final Assembly

• . Shipping

CROWNLINE"

2
Gelcoat Applicatio.n

• Gelcoat - applied to hull and deck

molds

• Provides color and smooth surface to

outside of boats

• Single application using air atomized .

spray guns

• Worker protection/pollution control

equipment:

- 180;000 cfm ventilation sysJem

- Dedicated spray booths·

- Use of a lower styrene-content gelcoat

(33.4%)

- Panel filters control particulate emissions.

CROWNLINE

3
Lamination

•

•

•

•

•

Glass fibers, polyester resin and

catalyst applied to the mold

Non-atomized flow-coat chopper guns

Fiberglass/resin rolled flat using hand

rollers to remove air bubbles

Laminate is applied in a series of

layers called "skins"

Worker protection/pollution control

equi-pment:

- 160,000 cfm ventilation system

- panel filters to control particulate

- submerged-fill resin tanks to reduce . . emiSSions

CROWNLINE

4
Compliance

With New MACT , Standard

•

•

•

•

•

August 23, 2004 - boat manufacturers

must meet new MACT

"MACT floor" -. achieved by the bestperforming 120/0 of boat manufacturers

Most boat manufacturers will use flowcoat guns and low-HAP resins and

gelcoats

EPA - MACT floor would not be air

pollution control equipment·

Crownline is currently in compliance·

(over a year early)

CROWNLINE

5
.Investigation of

'Compliance Alternatives

• Reducing YOM content in production

materials

• Alternative production methods

• Installing end-of-the-pipe emission

controls

CROWNLINE

6
Reducing VOM Content

in ProOduction Materials

• Now using lower VOM gelcoats and

resins in compliance with MACT

• Further reduction not technically

feasible while still maintaining product

integrity

CROWNLINE

7
Alternative·

Production Methods

• Crownline investigated various

production alternatives to reduce

VOM emissions

...;.. Open mold methods

- Closed molding methods

• None of the alternatives -

technologically or economically viable

for Crownline

• Require complete re-tooling and

re-design

• Would not result in compliance with

8 Ib/hr Rule on a strict hourly basis

• No alternative technologies available

for gelcoat, lacquering J caulking, and

adhesive operations -

CROWNLINE

8
Feasibility of Tail-End

Controls af Crownline

•

•

•

•

Obtained cost quotes from control

system suppliers

U.S. EPA's method for estimating

control technology costs/ton

Conclusion - End of pipe emission

controls are cost prohibitive and not

feasible

Costs driven by OSHA requirements .,

large volume ventilation system

needed

- Up-front capital costs - $7 million to $14 million

- Annualized operational costs - $4.5 million to

$6 million

- Cost per ton of VOM removed - from $35,000

to $58,000/ton

CROWNLINE

9
Impact On

The EnvironmentAdjusted Standard Vs.

8 Lb/Hr Rule

CROWNLINE

10
_ ',".e -",,~," - , ,..~D'.: .. ,.,

'" --' ~,,;; , ' .' , . - '

Compliance with MACTSignificantly ~educe VOM

Emissions vs. Crownline's

Past Operati<?t:1s

• Pre -MACT - Annual VOM emissions

'approx. 245 tons/yr

• MACT compliance - Annual VOM

emissions approx. 195 tons/yr.

CROWNLINE

11
> - : '": : ~~ , "

','~'~":','';'

..

< '~,. ~, • J'2~,- ," 7", ',:.,-:( • -_-.' _" I I

..

Emissi,ons if Crownline

Comp'lies with the 8 Ib/hr Rule

- Compliance with 8 Ib/hr Rule -

VOM emissions approx 144 tons

- If Crownline installed oxidizer -

increase natural gas used and NOx

emitted'

-Complying with MACT - achieves

real reductions in total VOMs emitted

CROWNLINE

12
"l : :I~::_~ "'J ·o~~~'+.~:,;v/·-:: .' ._~<, . ~l-:"" ,: - -, " .

. ". '" ,. . "', '.

Ozone Impact

• EPA Method Ambient Air Quality

.Impact Analysis

- Compliance with 8 Ib/hr Rule - increase of

0.00533 ppm ozone

Compliance with the MACT - increase of

0.00833 ppm

Compliance with MACT vs 8 Ib/hr Rule -

increase of 0.003 ppm ozone

Impact on ambient air qualify insignLficant

MACT compliance will not 9ause an ozone

exceedence

Would have to triple current emissions to

cause 1-hour ozone exceedence

CROWNLINE

13
;~. I •• , _ - : - ., "

.~ : -'~ ' .. ~4 • ,., - --:.5:.;, ; , " '. ,_ - .... _ .,'

.', ',' - . ' .

Cross Media Impacts from

the Adjusted Standard

• There would not be any adverse cross

media impacts

• U.S. EPA - no adverse effect on water

quality and energy consumption

• EPA estimates decrease in amount of

solid waste generated

• Compliance with MACT- .does not·

cause greater cross media impacts

than 8 Ib/hr Rule

CROWNLINE

14
- : - "

. " ' - ' " . -=~- - '. ' . - -.. <, :

Factors Relating to Crownline

are Substantially an~ -

Significantly Different

• 8 Ib/hr Rule - promulgated in 1971 as

a catch-all provision

• Factors relied upon by the Board

involved

- Protecting ambient air quality

- Controlling odor

• These purposes not furthered through

its application to Crownlin-e:

- Crownline - negligible impact on AAQ .

- Crownline has odor control technologyin

place

• Rule was designed to utilize controls

already in place

CROWNLINE

15
Factors Relating to Crownline

are Substantially and'

Significantly Different (continued)

• . In 1971 Board did not/could not

consider factors peculiar to boat'

building

- Emission data and factors for boat building

not available until 1991

- Emission factors were again revised in late

1990's

- OSHA's worker protection sfandards for

styrene

- EPA issuance of MACT standard

CROWNLINE

16
The Proposed Adjusted

Standard is -:Consistent

with Federal Law

• The proposed adjusted standard -

consistent

with I will not violate federal law

• MACT is a federal regulation

• No federal equivalent to the 8 Ib/hr

Rule

• Adjusfed Standard will become part of

Illinois SIP

CROWNLINE

17
- . " T," ", -', '.. • ..::.::f:~ - - .' . . .

Conclusion

• Purpose of the 8 Ib/hr Rule not

furthered by imposition on Crownline

• IPCB did/could not consider factors

relevant to boat building in enacting 8

Ib/hr Rule in 1971

• Adjusted standard will have little

negative impact on environment vs

compUance with 8 Ib/hr Rule. . .

• EPA studied air emissions from the'

boat building industry and issued a

national standard (MACT) protective of

the environment.

CROWNLINE

18
, .~- -

- - 1 • > " • ~!... . " '. __

,

Conclusion (continued)

• Capital costs to install tail-stack controls

$7 million to $14 million ($35,000 to

$58,000 per ton). Annual operational

costs - $4.5 to $6 million.

• Alternate manufacturing methods

technically or economically impractical

for Crownline.

• The high cost of complying with 8 Ib/hr

Rule will put Crownline at a significant·

competitive disadvantage.

CROWNLINE

19
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