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NIST

HBNC^: ' PUBLICATIONS

AlllQS MfitiT7t,

iMi::>i Calibration Services for

Gas Flow Meters

Piston Prover and Bell Prover

Gas Flow Facilities

NIST

Special

Publication

250^9

John D. Wright and George E. Mattingly

U.S. Department of Commerce

Technology Administration

National Institute of Standards and Technology

K

100

I J57

0.250-49

998
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'At Boulder, CO 80303. ^Some elements at Boulder, CO.
NIST Special Publication 250-49

NIST MEASUREMENT SERVICES:

NIST Calibration Services for Gas Flow Meters

Piston Prover and Bell Prover Gas Flow Facilities

John D. Wright and George E. Mattingly

Process Measurements Division

Chemical Science and Technology Laboratory

National Institute of Standards and Technology

Gaithersburg, MD 20899-0001

August 1998

U.S. Department of Commerce

William M. Daley, Secretary

Technology Administration

Gary R. Bachula, Acting Under Secretary for Technology

National institute of Standards and Technology

Raymond G. Kammer, Director
I

National Institute of Standards and Technology Special Publication 250-49

Natl. Inst. Stand. Technol. Spec. Publ. 250-49, 47 pages (Aug. 1998)

CODEN: NSPUE2

U.S. GOVERNMENT PRINTING OFFICE

WASHINGTON: 1998

For sale by the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402-9325
TABLE OF CONTENTS

ABSTRACT vi

1. INTRODUCTION 1

2. THEORETICAL BACKGROUND 3

3. POSITIVE DISPLACEMENT PROVERS 5

3.1. MEASUREMENT PRINCIPLE 5

3.2. CALIBRATION PROCEDURE 6

3.2.1. PISTON PROVER 6

3.2.2. BELL PROVER 7

4. SOURCES OF UNCERTAINTY 7

5. COMPONENTS OF UNCERTAINTY 9

5.1. UNCERTAINTY OF THE PISTON PROVERS 9

5.1.1. GAS DENSITY 9

5.1.1.1. TEMPERATURE CALIBRATION 10

5.1.1.2. TEMPERATURE SAMPLING 10

5.1.1.3. PRESSURE CALIBRATION 11

5.1.1.4. PRESSURE SAMPLING 11

5.1.1.5 GAS DENSITY FUNCTION FIT 12

5.1.1.6 GAS DENSITY EXPERIMENTAL DATA 12

5.1.2. COLLECTION VOLUME, V, 1

3

5.1.2.1. CYLINDER DIAMETER 13

5.1.2.2. COLLECTION LENGTH 13

5.1.2.3. THERMAL EXPANSION 13

iii
5.1.3 COLLECTION TIME, / 14

5.1.3.1. TIMER CALIBRATION 14

5.1.3.2. TIMER ACTUATION 14

5.1.3.3. PISTON ROCKING 15

5.1.4. STORAGE EFFECTS 15

5.1.5. LEAKAGE AND SEALANT VAPOR PRESSURE 16

5.1.6 PISTON PROVER UNCERTAINTY STATEMENT 16

5.2. UNCERTAINTY OF THE BELL PROVERS 18

5.2.1. GAS DENSITY 18

5.2.1.1. TEMPERATURE 18

5.2.1.2. PRESSURE CALIBRATION - 19

5.2.1.3. PRESSURE SAMPLING 19

5.2.1 .4. GAS DENSITY FUNCTION FIT AND EXPERIMENTAL DATA 20

5.2.2. COLLECTION VOLUME, V, 20

5.2.2.1. BELL AREA 21

5.2.2.2. BELL WALL SECTIONAL AREA 21

5.2.2.3. COLLECTION LENGTH 22

5.2.2.4. THERMAL EXPANSION 22

5.2.2.5. OIL LEVEL 22

5.2.2.6. OIL FILM ADHERENCE 22

5.2.3 COLLECTION TIME, 24

5.2.3.1. TIMER CALIBRATION 24

5.2.3.2. TIMER ACTUATION 24

5.2.3.3. BELL ROCKING 24

i V
5.2.4. STORAGE EFFECTS 25

5.2.5. LEAKAGE AND SEALANT VAPOR PRESSURE 25

5.2.6. BELL PROVER UNCERTAINTY STATEMENT 26

6. SUMMARY 27

7. REFERENCES 27

APPENDIX A - SAMPLE CALIBRATION REPORT 33

APPENDIX B - ESTIMATE OF EFFECT OF ELLIPTICITY OF BELL 38

APPENDIX C - DETERMINATION OF BELL-WALL VOLUME BY IMMERSION 40

V
ABSTRACT

This document provides a description of the small and medium range gas flow calibration

facilities at the National Institute of Standards and Technology (NIST) Fluid Flow Group, as reported in NIST Special Publication 250 [1] for Test Nos. 18010C-18040C and 18050S, Flow Rate Measurements.

The Fluid Flow Group can perform gas meter calibrations and special tests at flows between 3.7 x

10"^ mVmin and 1.4 mVmin (0.001 standard cubic feet per minute (scfm) and 51 scfm, reference temperature

and pressure are 293.15 K and 101325 Pa) using positive displacement techniques. The flow rate of gas

passing through the meter under test is determined from pressure, temperature, volume, and transit time

measurements of a displaced volume of gas. Two types of displacement devices are used:

mercury-sealed piston provers and bell gasometers, or bell provers. This report describes the techniques

used for calibrating meters and presents the uncertainty analysis associated with such calibrations.

Key Words: air flow; bell prover; calibration; conservation of mass; density; flow meter; flow rate;

piston prover; standards; uncertainty; volume.

vi
1. INTRODUCTION

In fluid flow rate measurements, no "standard" devices or artifacts are available comparable to those for length or mass measurements. Instead, reference flow rates must be derived from

measurements that can be related to more fundamental standards, such as length, mass, and lime

standards. For primary flow rate calibrations, this is accomplished by collecting, under conditions of

steady flow and fluid properties, a measured mass or volume of the flowing fluid over a measured time

interval, with all measured quantities (i.e., temperature and pressure) referenced to established standards.

A gas calibration flow facility consists of a fluid source (e.g., air compressor or another compressed gas

source), sufficient conduit length for insertion of the test flowmeter under accepted and controllable

conditions, and a means for diverting and timing the collection of a quantity of fluid, all appropriately

instrumented.

The Fluid Flow Group of the Process Measurements Division (part of the Chemical Science and

Technology Laboratory) at the National Institute of Standards and Technology provides air flow rate

calibration services over a range of 3.7 x 10'^ mVmin to 78 mVmin (0.001 scfm to 2740 scfm) [2]. Reference conditions of 20 °C and 101325 Pa are used throughout this document for standard volumetric

flows. Three different measurement systems are used to cover this range, as shown in Table 1, with some

overlap of capability between them. The lowest flows, from 3.7 x 10"^ mVmin to 2.2 x 10'^ mVmin

(0.001 scfm to 0.79 scfm), are measured with piston provers, using a "dynamic" procedure [3-6]. A

similar dynamic procedure is used to cover the intermediate range, from 2.2 x 10"^ mVmin to 1.1 m7min

(0.79 scfm to 38.2 scfm), using bell provers. The highest flow rates are calibrated by a "static" method

[3-6], employing a timed diversion into a large constant volume tank that is initially at near vacuum

pressure (PVTt). This report details the performance capability of the positive displacement provers at

NIST: the piston and bell provers, used for low and intermediate flow rates. The system used for

calibration at high flow rates is described in a separate report.

Three piston provers are used for flowmeter calibrations at NIST. The small, medium, and large

piston provers have effective collection volumes of approximately 130 cm\ 700 cm\ and 7400 cnr

(7.9 in\ 43 in^ and 450 in'') respectively. The corresponding inside diameters of the pro\er tubes are

1
1.90 cm, 4.44 cm, and 14.38 cm (0.75 in, 1.75 in, and 5.66 in). The three provers are mounted together in

a console and connected by a manifold to a single air source and inflow line. This arrangement allows more than one prover to be used for calibration of a flowmeter if its range so requires, and facilitates

intercomparison between piston provers. Three bell provers are available at NIST with usable

displacement volumes of 0.056 m\ 0.1 14 m^ and 0.361 m^ (2 ft^ 4 ft^ and 12.7 ft^).

Table 1. Air flow rate calibration facilities and flow range capabilities in the NIST Fluid Flow Group.

(Collection times of 15 s and 210 s were used for the pistons and bells, 1800 s to 100 kPa and 40 s to 200 kPa used for the PVTt system. Reference temperature and pressure are 293.15 K, 101.325 kPa.)

Facility Volume Min. Flow

(m^/min)

Max. Flow

(m^/min)

Volume

(ft')

Min. Flow

(ft^/min)

Max. Flow

(ft^/min)

Small Piston 1.304 X

10"^ 3.72 X10"' 5.22 X10"^ 4.604 X10"^ 1.31 X

10"^ 1.84 X

10"^

Med. Piston 7.088 X

10-' 2.03 X

10-' 2.84 X

10-^ 2.503 X10-2 7.15 X10-^ 0.100

Large Piston 7.417 X

10'^ 2.12 X

10"^ 2.97 X10"^ 0.2619 7.48 X10-^ 1.05

Small Bell 5.644 X

10-^ 1.61 X

10-^ 0.226 1.993 0.570 7.97

Med. Bell 0.1139 3.25 X

10"^ 0.455 4.021 1.15 16.1

Large Bell 0.3605 0.103 1.44 12.73 3.64 50.9

PVTt 25.867 0.862 77.6 913.5 30.5 2741

This report describes procedures for the use of the piston and bell provers and presents detailed

uncertainty analyses for these two calibration systems. Note that this report documents the uncertainty of

the flow measurements provided by the piston and bell provers only. The uncertainty of the calibration

coefficients for a meter under test has components beyond those discussed herein due to the instrumentation

associated with the meter. An example of a meter uncertainty analysis can be found in the sample report in

Appendix A.

2
2. THEORETICAL BACKGROUND

A typical system for measuring bulk flow rate is composed of inlet piping to the meter under test,

the meter under test, piping connecting the meter under test to a collection volume (the approach

volume), and a diverter valve which is used to direct flow into the collection volume. A long straight run of piping upstream and downstream are needed to provide the appropriate velocity profile through the

meter under test to prevent errors due to installation effects. The calibration of meters using such a system is based on the equation of conservation of mass:

where p is the fluid density, d jdt is the partial derivative with respect to time, and V is the stationary

control volume for the mass balance. The quantity v is the velocity of the fluid, and dA is the unit

vectorial surface area element with direction outward and normal to the control surface which surrounds the

control volume. As applied to the piston prover or bell prover, a convenient form of the continuity equation

gives the mass flow rate, m , into the system as:

Here is the collection volume swept by the piston or bell displacement during the time interval. A/. The

quantity is the remaining volume in the system; it includes the volume of the flowmeter being tested, the

approach piping connecting the meter under test to the calibrator, the tare volume in the prover, and tubing

for pressure transducer connections. The mean density of the gas in the collection volume, , is

calculated from pressure and temperature measurements made during the run, and Ap^ is the change in

mean density of the gas in the approach piping between the start and end of the run.

(1)

m = + nig (2)

At At

3
The second term on the right hand side of (2) accounts for "storage effects" in the connecting

volume. Fa : if the density of the gas in Fa increases above some initial value (due to decreasing temperature

or increasing pressure), then gas is effectively "stored" in the connecting piping and the piston (or bell)

velocity is reduced. For example, if the temperature profile within the connecting piping had not reached

steady state, then the density of the gas in the cormecting pipe could be increasing, leading to an increasing

total mass of gas in the connecting piping, and fiirther meaning that less gas is reaching the collection

volume than is passing through the meter under test at that moment. It is important to recognize that the gas

does not have to attain the same temperature throughout the prover and piping to make the storage effects

term zero, rather the temperature distribution within the system must have reached steady state so that

changes in density with respect to time are zero throughout the system. Steady state can be attained by

allowing the temperatures to stabilize at a given flow condition before final flow collections are made.

These effects are made smaller by working with gas temperatures that are close to room temperature.

Further, these effects can be quantified by making repeated flow collections and observing trends in the

temperature and flow rate measurements over the time during which steady state is reached.

There is no term in (2) to account for changes in the volume of the connecting piping or tare volume of the

calibrator during a collection time as these effects are negligible (relative volume changes are « 3aAT « 3

X 10"^ for our case since a ^ 10"'' and Ar < 0.1 K). The term rhf, is included to represent leakage flows into

or out of the system. Leaks out of the system are kept small since leakage checks are performed and leaks

minimized before calibrations are begun. The only significant source of mass flow into the system, (which

did not flow through the meter under test) is from evaporation of the sealing liquid (mercury for the pistons,

oil for the bells) during a gas collection.

4
3. POSITIVE DISPLACEMENT PROVERS

3.1. Measurement Principle

The use of the piston prover is based on the principle of measuring the time interval required to

collect a known volume of gas at measured temperature and pressure. It is designed to operate at or near

ambient pressure and temperature. The device, shown in figure 1, consists of a precision bore glass tube in which is placed a plastic piston slightly smaller in diameter. A horizontal groove retains mercury which

forms a low friction seal between the piston and the tube. The system is termed a dynamic one because the

fluid collection is initiated and terminated by the moving piston as it passes through a light beam used for

timing purposes. As the piston rises by virtue of the small excess pressure (0.5 kPa) of the gas introduced at

the bottom of the tube, it successively starts and stops a timer by blocking a pair of light beams, each beam

passing through machined slits at the extremes of the measuring volume. Each light beam is produced by a

6 V miniature lamp. The light from these lamps passes through a collimating lens, and the light sensor is a

silicon photo diode.

The bell prover system is based on the same principles described above. The bell prover (fig. 2)

consists of a cylindrical tank open at the top and a central "dry well", which together form an annulus that is

nearly filled with sealing oil. hito this annulus is placed an inverted cylindrical tank, i.e., the bell, open at

the bottom and having a dome-shaped top. Its weight is nearly balanced by counterweights so that it can be

raised or lowered by a small differential pressure (0.3 kPa) to collect and measure a volume of gas. A

smaller counterweight is mounted on a cam so that it provides a correction for buoyancy effects as the bell

immersion in the sealing liquid changes. Imperfection of the cam and counterweight system leads to

variation in the pressure under the bell during the collection interval. This pressure variation contributes to

the flow measurement uncertainty and is treated in a later section. Rollers and guide rods provide lateral

stability in the bell position as it moves upwards.

5
3.2. Calibration Procedure

3.2.1. Piston Prover

Before performing a flowmeter calibration, the meter and associated instrumentation (for measuring

temperatures and pressures) are installed upstream from the piston prover. To obtain a flow measurement,

flow is established through the approach piping and the flowmeter and a bypass valve (fig. 1) is adjusted so

that the piston is "floated" off its bottom support. Filtered dry air is available from an air compressor and

other gases from pressurized cylinders may be used (nifrogen, carbon dioxide, and argon). The bypass valve

is closed so that all of the flow is diverted into the prover causing the piston to rise, attain a constant speed,

and pass into the collection volume. The piston is cycled up and down in the cylinder several times (by

closing and opening the bypass valve) in order to attain better thermal equilibrium between the flowing gas

and the prover system prior to a formal flow measurement.

After cycling the piston several times, the bypass valve is closed and the calibration process begins,

during which data for the meter under test are recorded, and the piston passage between the start and stop

photo-detectors is electronically timed. The gas temperature is measured with a temperature sensor inserted

at the entrance of the collection volume, and the gas pressure is measured with an absolute pressure

transducer connected to a tap at the location shown in figure 1 . The temperature and pressure of the gas

entering the piston cylinder are measured during the entire gas collection period and averaged. Strictly, the

temperature and pressure upon completion of the collection interval is the quantity needed, but for the piston

prover, the changes in temperature and pressure over time are small, and the averaging process serves to

filter instrument noise. A normal calibration test consists of five piston strokes (runs) for each of five flow

rates performed on each of two different days.

Details of the time, pressure and temperature measurements, along with the displaced volume

determination, and their contributions to the total uncertainty of the system, are described in a later section.

6
3.2.2. BellProver

To make a calibration measurement using the bell prover, the meter and its instrumentation are

installed and the piping system is tested for leaks. Flow is established through the flowmeter and the bypass

valve (fig. 2) is adjusted so that the bell is "floated" off its bottom support. Then the valve is closed so that

all the flow is diverted into the bell. Like the piston prover, the bell prover is exercised in this manner in

order to attain a steady temperature condition prior to the commencement of the calibration process. The

bypass valve is then adjusted to float the bell as before. The valve is closed and following a brief period of

acceleration and pressure transients, the bell attains a constant velocity and steady state conditions, and the

bell passes through the collection interval. The collection interval for the bell is measured using photodiode

optical switches which designate the start and stop positions.

The temperature and pressure of the collected gas upon completion of the collection interval are

needed. As for the piston prover, the pressure is measured and averaged over the entire period of the

collection interval since the pressure variations due to the prover travel are small and the averaging serves to

filter measurement noise. However, the last temperature measurement gathered before the completion of

the collection is used. This is because at the highest flows, the temperature variations in the course of a

collection are as large as 0.15 K (0.05 %). The collected gas temperature is measured with a sensor inserted

into the upper part of the bell, the gas pressure under the bell is measured with an absolute pressure

transducer connected to a tap in the inflow pipe (see fig. 2), and the collection is timed with an electronic

timer. Details of these measurements and their contribution to the total uncertainty of the system are

described in a later section.

4. SOURCES OF UNCERTAINTY

The sources of uncertainty arising in the application of (2) are discussed generally in this section,

and the uncertainties are further developed and quantified in section 5.

7
The first term on the right hand side of (2) is the largest term and represents the basic, uncorrected

collection rate in the cylindrical volume of either prover. It is subject to potential errors in the determination

of the collection volume, , the timing interval. At , and the density, p.

The uncertainty of the gas density determination is due to uncertainties in the measurement of the

pressure and mean temperature of the collected gas, as well as the goodness of fit of the best fit function

used to calculate the density, and the quality of the experimental data used to determine the function. The

uncertainties in temperature and pressure measurements are related to calibration quality, sampling errors,

and sensor drift over time.

For the piston prover, the uncertainty of the collection volume is due to uncertainties in measuring

the mean diameter of the cylinder, in measuring the separation between the start and stop location (the

collection length), and the effects of thermal expansion due to room temperature variations. For the bell

prover, the collection volume uncertainty is derived from the uncertainties in the mean outside diameter of

the bell, the wall thickness of the bell, the collection length, and the effects of thermal expansion. In

addition, the effects of the oil seal on the volume must be accounted for as these can also contribute to the

volume uncertainty. Therefore, the change in oil level due to the bell displacement, and the adherence of oil

to the walls of the bell as it rises must be considered.

The uncertainty of the timing interval measurement is due to the accuracy of the timer calibration,

the uncertainties of its actuation by the start and stop switches, and any rocking of the piston or bell as it

passes the switches.

The second term on the right hand side of (2) (storage effects) becomes an error source if a change

in density within the connecting piping is non-zero during the collection period due to changes in the

temperature and pressure in the connecting piping. It should be noted that Fa can be a substantial term

relative to , so that amplification of the density change effect is possible.

Leakage out of the prover at significant rates is avoided by pressurizing the closed system with the

piston or bell balanced in a raised position and monitoring the constancy of its vertical position for an

extended period when corrected for temperature and atmospheric pressure variations in the environment.

8
Uncertainty due to extra mass flow into the prover is calculated from vapor pressure data for the mercury or

oil sealants.

5. COMPONENTS OF UNCERTAINTY

The uncertainty analysis of this section uses the estimation approaches and the terminology

suggested by "Guidelines for Evaluating and Expressing the Uncertainty of NIST Measurement Results"

[7]. Uncertainty components have been quantified by statistical analysis of experimental data or by

informed engineering estimates to obtain relative standard uncertainties with an approximate level of

confidence of 67 %. These relative standard uncertainties are then used to calculate a relative combined

uncertainty by taking the root-sum-squares (RSS) of the components. The combined uncertainty is

multiplied by a coverage factor of 2 to obtain a relative expanded uncertainty, a two standard deviation or

95 % approximate level of confidence uncertainty.

The classification of the uncertainties into type A and type B components has been done based on

the examples in [7] and the designation for each uncertainty component is given in brackets { } . Whenever a

combined uncertainty is composed of subcomponents of both type A and type B, the combined uncertainty

is taken to be type B. The instrument types used with the provers as well as their calibration records are

available in the NIST Fluid Flow Group.

5.1. Uncertainty of the Piston Provers

5.1.1. Gas Density

The gas density used to convert the measured volumetric flow to a mass flow is obtained from best

fit equations for a given temperature and pressure [8,9]. The relative uncertainty of the density value has

components due to uncertainty in the gas temperature measurement, the gas pressure measurement, the best

fit equation, and the experimental data used for the fit. Gas density uncertainty due to uncertaint\ in

9
molecular weight, the universal gas constant, and the purity of the gases used have been examined and

found negligible when compared to the components covered below.

5.1.1.1. Temperature Calibration

The temperature sensors used in the piston prover system are calibrated with a transfer standard

thermometer that is periodically calibrated by the NIST Thermometry Group [1]. Accounting for the

uncertainties of the transfer standard, temperature nonuniformities in the temperature cell used during

calibration, calibration drift, and the residuals after a best fit of the temperature sensor calibration gives a

standard uncertainty of 0.06 K (relative standard uncertainty 0.020 %) or less {B}.

5.1.1.2. Temperature Sampling

The location of the temperature sensor for each prover tube just upstream of the glass tube inlet

introduces additional uncertainty. Heat transfer from the room through the glass cylinder walls can lead to

temperature differences between gas at the temperature measurement location and the mean temperature of

the gas in the ftjll collection volume. It has been found experimentally that the gas temperature at the sensor

location decreases once gas is directed into the collection volume by closing the bypass valve. This is

because the gas entering the prover is normally cooler than room temperature due to the expansion at the

pressure regulator used to control flow to the meter under test. The gas continues to warm after it passes the

sensor location via heat transfer from the glass cylinder walls. When the gas is exhausted from the cylinder

past the temperature sensor by opening the bypass valve, the temperature sensor shows an increasing value.

Therefore in experimental measurements, a roughly sinusoidal temperature trace (0.03 K peak to peak) is

observed coincident with the gas entering and leaving the prover. This temperature difference will be used

as part of the temperature sampling uncertainty.

Additional sampling uncertainty results when the following scenario is considered. Temperature

stratification in the room housing the piston prover leads to temperature gradients in the vertical direction

10
within the cyUnder walls. For long collection intervals, this temperature gradient is imposed on the gas

collected within the cylinder as well. If the heat transfer coefficient is sufficiently large, the gas is cooled

again by the lower, cooler portion of the cylinder as it is exhausted. Therefore the magnitude of the

observed sinusoidal temperature trace described above is damped and the results of this experiment are an

underestimation of the uncertainty due to temperature sampling. Measurements of the temperature

stratification in the room leads to additional temperature sampling relative uncertainty of 0.06 K. Based on

all of the temperature sampling experiments, a reasonable assumption for a standard uncertainty in the

temperature due to sampling errors is 0.09 K (0.030 %) {B}.

Additional temperature uncertainties due to frictional heating by the flowing gas, conduction

through the temperature sensor sheath, Joule-Thomson effects, and other effects of the environment in

which the sensor is used have been considered and found negligible. The combined standard uncertainty of

the collection volume gas temperature, due to calibration and sampling errors, calculated by taking the RSS

of the uncertainty components is 0.108 K or 0.037 % {B}.

5.1.1.3. Pressure Calibration

The pressure of the gas collected is measured in the piping upstream from the collection volume

with an absolute pressure transducer. The transducer is periodically calibrated within the Fluid Flow Group

with a piston pressure gage (traceable to the NIST Pressure and Vacuum Group). Based on the standard

deviation of the residuals between the fit and the calibration data for the pressure gage, calibration resuhs

for the piston pressure gage by the Pressure and Vacuum Group, and the difference between successive

periodic calibrations (drift), the relative standard uncertainty of the pressure gage over the operating range

of the piston prover is 0.022 % {B}.

5.1.1.4. Pressure Sampling

Between the pressure measurement location and the entrance to the prover tube there are

approximately 91 cm (36 in) of 1.3 cm (1/2 in) copper tubing and several fittings, including several elbows.

11
For the highest flow rate (corresponding to a 15 s collection time) the pressure loss between the

measurement point and the prover tube is estimated to be 6.0 x 10"^ kPa (based on standard handbook

pressure loss calculations through elbows, etc.), resulting in a 0.001 % pressure relative standard uncertainty

due to the sampling location {B}.

Additional pressure uncertainties due to the effects of flow across a pressure tap and other

influences of the environment in which the sensor is used are considered negligible. The standard

uncertainty of the collection volume gas pressure, due to calibration and sampling errors, calculated by

taking the RSS of the uncertainty components is 0.022 kPa or 0.022 % {B}.

5.1.1.5. Gas Density Function Fit

The density of the gas in the collection volume is calculated from the temperature and pressure

measurements and a best fit frinction (based on a second order virial equation of state) to the experimental

data documented in references [8] and [9]. Comparisons between the tabulated experimental data and the

output of the best fit function show that the differences are bounded by 0.05 % (for air, nitrogen, carbon

dioxide, and argon). Assuming a uniform probability distribution, the relative standard uncertainty of the

best fit function is 0.029 % {B}.

5. 1 . 1 .6. Gas Density Experimental Data

The plots of uncertainty data in reference [8] for the gases used in the provers and for pressures near

one atmosphere show that the uncertainty of the experimental data is bounded by 0.02 %. Assuming a

uniform distribution, the relative standard uncertainty of the experimental density data used is 0.012 % {B}.

Gathering all of the density uncertainty components by taking the RSS results in a relative

combined standard uncertainty of 0.044 % {B}.

12
5.1.2. Collection Volume, Vc

5.1.2.1. Cylinder Diameter

Cylinder diameters were measured at 3.8 cm (1.5 in) intervals along the 91 cm (36 in) length of the

glass tubes using bore gages that were calibrated with NIST traceable prover rings. Four diameters were

measured at each cross-section and averaged.

The standard uncertainties of the average diameters of the cylinders are 0.0005 cm, (0.0002 in) for

the small piston cylinder, 0.0002 cm (0.00008 in) for the medium piston, and 0.0023 cm (0.0009 in) for the

large cylinder. These diameter uncertainties lead to collection volume relative standard uncertainties of

0.053 %, 0.009 %, and 0.032 % for the three piston provers {B}.

5.1.2.2. Collection Length

Three pairs of aluminum length plates with two 0.0127 cm (0.005 in) slits nominally 45.7 cm

(18 in) apart, were machined in the NIST Fabrication Technology Division and the distances between the

slit pairs were measured by the NIST Precision Engineering Division. The standard uncertainty of the

length between the two slits in the plates is 0.0005 cm (0.0002 in), and this leads to a collection volume

relative standard uncertainty of 0.001 % {B}.

5.1.2.3. Thermal Expansion

The laboratory in which the piston provers are located is temperature controlled at 296 ±1.5 K.

Using the 1.5 K temperature uncertainty and a thermal expansion coefficient for glass of 9 x 10"^ cm/cm K,

standard uncertainties in diameter due to thermal expansion are 0.000025 cm, 0.00006 cm, and 0.00020 cm,

respectively, for the small, medium, and large cylinders {B}.

For the length measurement, the temperature difference of 1.5 K will be used again. Using a

thermal expansion coefficient for the aluminum plates of 25 x 10'^ cm/cm K, the corresponding standard

uncertainty in length is 0.0017 cm {B}.

13
The effects of thermal expansion on the collection volume should be combined arithmetically rather

than by RSS because an increase in temperature will cause length and diameter to both increase (correlated)

and these uncertainties will never cancel each other. The effects of thermal expansion due to the 1.5 K

temperature change will cause collection volume relative standard uncertainties of 0.006 % for all three

piston provers {B}.

Combining the effects of the diameter, length, and thermal expansion uncertainties by RSS gives

estimates of the collection volume standard uncertainty of 0.0691 cm^ (0.053 %), 0.0780 cm^ (0.01 1 %), and

2.448 cm^ (0.033 %) for the small, medium, and large cylinders respectively {B}.

5.1.3. Collection Time, A/

5.1.3.1. Timer Calibration

The relative of the timers used to measure A/ is 0.0001 s. hi a high flow rate run of 15 s duration,

this introduces a relative standard uncertainty of at most 0.001 % {B}.

5.1.3.2. Timer Actuation

Additional uncertainty is introduced by the method of actuating the timer. As the leading edge of

the piston passes the "start" light slit (fig. 1), the light source is blocked from the detector and the voltage

output drops from a positive value to zero. A second voltage drop occurs when the piston passes the "stop"

light slit. A period timer is friggered by the start and stop voltage step changes. The uncertainty in the

collection time due to timer actuation is no greater than the time required for the voltage to change between

the high and low values. The voltage traces input to the timer have been collected with a storage

oscilloscope, and the time necessary for the voltage step change has been measured. Based on these

experiments, the uncertainty due to timer actuation is 0.006 s or 0.040 % for the worst case (the shortest

collection time, 15 s). Combining start and stop uncertainties by taking the RSS gives a timer actuation

relative standard uncertainty of 0.057 % {B}.

14
5.1.3.3. Piston Rocking

There is room for a very slight "rocking" of the piston as shown in fig. 3 due to the slight

differences in diameter between the cylinder and piston. This effect can be considered either a collection

volume length uncertainty or a collection time measurement uncertainty. For the medium prover, the piston

diameter is 4.437 cm (1.747 in), the piston length is 4.470 cm, (1.76 in) and the cylinder diameter is 4.444 cm (1.7496 in). Figure 3 shows that this effect can cause standard uncertainties in slit interception

amounting to 0.0035 cm (0.0014 in), or 0.008 % at each end, for a RSS relative standard uncertainty of

0.012 % {B}. The small piston also has a relative uncertainty due to piston rocking of 0.008 % at each end

leading to 0.012 % when quadratically summed, while for the large piston the figures are 0.016 % and

0.023 %.

Combining the uncertainties in timer actuation and piston rocking by taking the RSS leads to a combined time relative standard uncertainty of 0.058 %, 0.058 %, and 0.061 % for a 15 s collection in the

small, medium, and large piston provers respectively {B}.

5.1.4 Storage Effects

Changes in the density of the gas in the meter under test and the connecting piping upstream of the

collection volume during the collection time lead to the storage or release of mass flow to or from . The

change in density within Fa can be due to either pressure or temperature changes. Density changes due to

pressure changes during the collection time are negligible since the resistance to flow, the piston mass, and

the attractive forces between the piston or mercury seal and the glass cylinder wall remain constant during

the collection time. Temperature changes within are a more valid concern. To attain a stable

temperature profile within the meter and connecting piping, it is necessary to establish the flow through the

meter under test for several minutes and then to cycle the piston up and down the cylinder at least three

times before collecting flow data. Experimental temperature measurements made at several tap locations in

the connecting piping show that the gas temperature in Fa changes by less than 0.020 K during a collection

interval, which corresponds to a density change of 0.007 %. The significance of the density change in

15
can be amplified or reduced depending on the ratio of the approach volume to the collection volume. For

the small, medium, and large piston provers. Fa / is 1.5, 0.5, and 0.1 respectively, resulting in relative

standard uncertainties in mass flow due to storage effects of 0.0 11 %, 0.004 %, and 0.001 % respectively

{B}.

5.1.5 Leakage and Sealant Vapor Pressure

Tests to measure any leakage out of the piston prover are conducted periodically or after any change

in the piping is made, such as if a temperature sensor is removed for calibration and then re-installed. If a

leak any larger than 0.010 % of the minimum flow measured by that piston is detected, its source is

ascertained and corrected. Reference data for the saturation vapor pressure of mercury at room temperature

show that this source of mass flow is far less than 0.001 % and hence this source of uncertainty will be

neglected. Therefore, a reasonable value for the relative standard uncertainty due to leakage effects is 0.010% {B}.

5.1.6. Piston Prover Uncertainty Statement

The flow rate relative uncertainty can be obtained by combining the uncertainties for density,

volume, time, and storage effects as listed in Table 2. The RSS of all uncertainties in Table 2 yields the

relative combined standard uncertainties for the small, medium, and large piston provers respectively of

0.096 %, 0.080 %, and 0.088 %. Applying a coverage factor of 2 to provide a 95 % approximate level of

confidence, gives a relative expanded uncertainty of 0.192 %, 0.160 %, and 0.176 % for the small,

medium, and large piston provers respectively.

16
Table 2. A summary of the piston prover uncertainties. The quantities in the column labeled "value" are

standard uncertainties for each uncertainty category. The column labeled "%" gives the relative standard

uncertainties for each uncertainty category expressed as a percentage. A coverage factor of 2 has been

used to convert the combined standard uncertainty to the relative expanded uncertainty with a 95 %

approximate level of confidence.

Uncertainty Category Relative Standard Uncertainty Small Piston Prover Medium Piston Prover Large Piston Prover

Value % Value % Value %

Gas Density 0.053 0.053 0.053

Temperature 0.108 K 0.037 0.108 K 0.037 0.108 K 0.037

Pressure 0.022 kPa 0.022 0.022 kPa 0.022 0.022 kPa 0.022

Fitting Function 0.029 0.029 0.029

Experimental Data 0.012 0.012 0.012

Collection Volume 0.0691 cm^ 0.053 0.0780 cm^ 0.011 2.448 cm^ 0.033

Cylinder Diameter j.u X lu cm v.Ujj z.u X lu cm Z.J X iu cm U.UjZ

Collection Length 5.0 X 10"' cm 0.001 5.0 X 10"'' cm 0.001 5.0 X lO-' cm 0.001

iliCIillu.1 J-/AlJu.IJldlUii 8.0 X 10-^ cm^ 0.006 4.6 X 10-^ cm^ 0.006 4.8 X 10-' cm^ 0.006

Collection Time 0.0102 s 0.058 0.0102 s 0.058 0.0102 s 0.061 Timer Calibration 1.0 X lO-'s 0.001 1.0 X 10-'

s

0.001 1.0 X 10"* s 0.001 Timer Actuation 8.5 X 10-^ s 0.057 8.5 X 10"^ s 0.057 8.5 X 10"^ s 0.057

Piston Rocking 0.012 0.012 0.023

Storage Effects 0.011 0.007 0.001

Leakage and Vapor Pressure 0.010 0.010 0.010

Flow Combined Uncertainty 0.096 0.080 0.088

Flow Expanded Uncertainty 0.192 0.160 0.176

17
5.2. Uncertainty of the Bell Provers

The uncertainty analysis for the bell prover is based primarily on experimental measurements from

the smallest bell. It is expected that the medium and large bell provers will have similar or better

uncertainties than the small bell. Therefore, in what follows, the small bell prover will be assessed as the

worst case situation.

5.2.1. Gas Density

The uncertainty in the density of the gas collected in the bell provers has the same components as

the piston provers. Uncertainty in density arises from: the temperature measurement, the pressure

measurement, the density fitting function, and the density experimental data {B}.

5.2.1.1. Temperature

The temperature sensor calibration data for the bell provers has a standard deviation of 0.060 K or

less. The sensor is installed near the center of the collection volume and due to the incoming flow there is ample mixing to ensure that the temperature measured is a good sample of the entire volume. Unlike the

piston prover system, the bell prover temperature is taken as the last temperature measured before the

completion of the collection interval. The response time of the pressure and temperature sensors is

adequate to accurately reflect changes in temperature and pressure over time. Nevertheless, the bells are

cycled up and down several times before a formal flow measurement is made to attain better temperature

equilibration within the bell prover system. Based on experimental measurements, a reasonable temperature

sampling standard uncertainty for the bells is 0.03 K (0.010 %).

Additional temperature uncertainties due to frictional heating by the flowing gas, conduction

through the temperature sensor sheath, and other effects of the environment in which the sensor is used are

considered negligible. Combining the temperature calibration and sampling uncertainties by RSS results in a

combined temperature standard uncertainty of 0.067 K or a relative standard uncertainty of 0.022 % {B}.

18
5.2.1.2. Pressure Calibration

The same pressure transducers are used for both the piston and bell provers. The relative standard

uncertainty of the pressure calibration is 0.022 % {A}.

5.2.1.3. Pressure Sampling

Between the pressure tap in the inflow pipe and the entrance to the small bell there are several

fittings and approximately 120 cm (48 in) of pipe. For high flow rates the pressure losses between the

measurement point and the bell can be estimated using the following relation:

where ?i is the friction coefficient, i and d are the length and diameter of the pipe, respectively, the k

terms are loss coefficients for the respective fittings, U is the average gas velocity in the pipe, and p is

the gas density.

For a high flow rate of 1800 cmVs, the mean velocity in the 4.83 cm (1.9 in) diameter pipe is

98 cm/s (3.2 ft/s). The Reynolds number is 3000, for which X = 0.02 from the Moody friction factor

(3)

curves [10].

X-ijd =(0.02)(120)/4.83 =0.50

3 elbows at ^ = 0.75 = 2.25

1 enlargement = 1.00

Total 3.75

19
Substituting the above loss coefficients into the pressure loss equation above results in a pressure loss of

0.002 kPa, or a 0.002 % reduction {B}.

In addition to the sampling location, there is an issue of changes in pressure in the collection

volume during the course of a bell stroke. Unlike the piston prover where the force applied to the

collected gas is for all practical purposes constant, the counterweight system of the bells is imperfect and

leads to changes in the pressure during a run. The quantities of interest (for both the piston and bell

provers) are the mean pressure and temperature of the gas at the same instant that the collection is

completed. However, to reduce the effects of noise in sensor signals, average values over the entire

collection interval are used instead. Experimental measurements (on all three bell provers) show that the

difference between the final pressure and the average pressure over the collection interval is less than

0.007 kPa, leading to relative standard uncertainties in the density of 0.007 % {B}.

Additional pressure uncertainties due to flow across the pressure taps and other influences of the

environment in which the sensor is used are considered negligible. Using quadrature to combine all of the

pressure uncertainty components gives a relative standard uncertainty of 0.023 % or 0.023 kPa {B}.

5.2.1 .4. Gas Density Function Fit and Experimental Data

These sources of uncertainty are the same as given in the piston prover section, 0.029 % and

0.012 %. Gathering all of the density uncertainty components by taking the RSS results in a combined

density relative standard uncertainty of 0.045 % {B}.

5.2.2. Collection Volume, Vc

The bell volume has traditionally been determined either by direct transfer of known air volumes

from calibrated bottles or by methods involving direct dimensional measurement of the bell [11-13]. The

preferred procedure at NIST is to "strap" the bell to obtain the outside volume via an average diameter, and

to obtain the inner volume by subtracting the volume of metal in the bell wall. The volume of the bell wall is

20
measured by comparing the rise in oil level due to bell immersion with the rise observed due to the immersion of a known volume.

5.2.2.1. Bell Area

The outside diameter measurements of the bell and dry well were made using strapping techniques

with an NIST-calibrated pi tape at numerous vertical locations. Statistical techniques applied by the NIST

Statistical Engineering Division provided the bell diameter as a fiinction of vertical distance from top to

bottom of the bell. The mean outside diameter is 39.1821 cm (15.426 in) over the bell length corresponding

to the timing distance. The dry well diameter is 33.7985 cm (13.306 in).

It is noteworthy that errors in the strapping measurements may occur due to ellipticity of the strap

resulting from tape misalignment on the bell perimeters. Such misalignment of the tape gives rise to the

interpretation that data points with lower values should approximate the "true" value. This approach results

in an estimate of 0.005 cm (0.002 in) standard uncertainty in the average diameter, or 0.026 % relative

standard uncertainty in the cross sectional area of the bell {B}.

It is shown in Appendix B that ellipticity of the bell characterized by major and minor axes which

differ from circular by 2e introduces a relative error of S(£/D/. In a survey, the bell diameter was checked

with calipers and the average s was determined to be less than 0.02 cm (0.008 in), resulting in a negligibly

small error of 0.0002%.

5.2.2.2. Bell-wall Sectional Area

The details of the determination of average bell-wall sectional area by immersion of a known

volume are given in Appendix C, in which the relative standard uncertainty of this determination is

estimated as 0.95 %. Since the bell-wall volume is only 0.78 % of the total, the contribution of this

uncertainty is only 0.007 % {B}.

21
5.2.2.3. Collection Length

The length of the bell travel is determined by measuring the distance between two photodiode

switches attached to the dry well. These are used to generate a rising and falling voltage edge which

triggers a counter to start and stop. The distance between the switches was measured with a transfer

standard calibrated by the NIST Precision Engineering Division using a laser interferometer [1]. The travel

length for the bell, in a start and stop mode is 47.0184 cm (18.511 in) with a standard uncertainty of

±0.013 cm (0.005 in), or a relative standard uncertainty less than 0.03 % {B}.

5.2.2.4. Thermal Expansion

The laboratory in which the bell provers are located is temperature controlled at 296 ±1.5 K.

Therefore, the bell could be used at a temperature approximately 1.5 K different from that at which it was

strapped. Using thermal expansion coefficients of 19 x 10"^ and 12x10'^ cm/cm - K, for the brass bell and

steel support for the photodiode switches respectively, gives a relative standard uncertainty of 0.007 % {B}.

5.2.2.5 Oil Level

The 0.602 cm (0.237 in) change in oil level due to bell displacement over the collection distance

is obtained from direct measurement. This oil level change results in a correction to the bell collection

volume of 0.320 % (see fig. 2). The uncertainty in the measurement of the drop in oil level stems

primarily from the 0.025 cm (0.010 in) standard uncertainty in setting the bell positions at the ends of the

measurement stroke of 47.018 cm (18.51 1 in). This amounts to a 0.076 % relative standard uncertainty in

a quantity that is 0.320 % of the collection volume, and therefore the oil level uncertainty is negligible.

5.2.2.6 Oil Film Adherence

The oil film adherence is essentially the same on the inside and the outside of the bell wall.

However, if the inside and outside oil surface areas are sufficiently different, the two oil-level depletions

may be inconsistent with the pressure difference between the bell and atmosphere. A transfer of oil

occurs between the inside and outside of the bell to balance this inconsistency, and a systematic error is

22
introduced. A theory to quantify this bias was developed by Smith [14]. The volume of liquid adhering

to the bell, Fl, is given as

\_

^'.= —{—J (4)

where u is the kinematic viscosity of the sealing oil, U is the bell rise velocity, g is the acceleration due

to gravity, is the height through which the bell is raised, and D is the inside diameter of the bell.

Evaluating this equation with u = 0.047 cmVs, U= 1 .65 cm/s (corresponding to a high flow rate), h, =

47 cm and D = 39 cm, we obtain, Fl = 34.15 cm^

.

It is also shown in [14] that the net change in gas volume, Vq, due to the oil films is

S, (l + 2-6/£))-S„

where S, is the inner surface area of the oil, i.e., between the inside of the bell and the dry well, 6*0 is the

outer surface area of the oil, i.e., between the outside of the bell and the tank, and b is the thickness of the

bell wall. For = 299.3 cm^ , = 487.2 cm^, and b = 0.76 mm, Vq = 7.4 cm^ , giving a bias relative to

the bell collection volume of -0.013 % {B}; i.e., there is a smaller volume of gas collected than is

accounted for by computations which include only the dimensions of the bell and the change in oil level

due to bell immersion. This quantity will be considered the relative standard uncertainty due to oil film

adherence.

Using quadrature to total the previously listed uncertainty components for the bell collection volume, the

relative combined standard uncertainty for the volume is 0.043 % {B}.

23
5.2.3. Collection Time, A?

5.2.3.1 Timer Calibration

The same timer is used for both the bells and the pistons, and its calibration standard uncertainty

is 1x10'" s, or less than 0.001 % for the shortest collection time (15 s) {B}.

5.2.3.2. Timer Actuation

The collection time is measured via photodiode switches as described in section 3.2.2. Tests of

the switches by the same methods previously described for the piston prover indicate a reasonable

estimate of the timer actuation standard uncertainty is 0.006 s, or 0.040 % {B}.

5.2.3.3. Bell Rocking

The bell provers have a source of uncertainty which is analogous to the piston rocking issue and

can be considered a collection time measurement uncertainty. Tipping and lateral motion of the bell is

restrained by sets of sheaved wheels which roll on three brass rods, but slight lateral displacements are

still possible. Measurements with a dial gage of the bell position during its travel show lateral

displacements of 0.05 cm (0.02 in) or less over the 45.7 cm (18 in) collection length.

For a tipped position that generates 0.05 cm lateral displacement, geometry shows that the

vertical displacement can be as large as 0.133 mm (0.0052 in), or 0.028 % of the bell collection length. If we allow for opposite displacements at the ends of the collection period by addition in quadrature, the

total timing relative standard uncertainty due to bell rocking is 0.040 % {B}. Combining all timing

uncertainties by RSS gives a relative standard uncertainty of 0.057 % {B}.

24
5.2.4. Storage Effects

As for the piston prover, temperature and pressure changes in the gas within the approach

volume result in being a source or sink of mass flow. Experimental measurements on all three bells show that the pressure within the approach volume increases by no more than 0.014 kPa during the

course of a collection which results in a density relative standard uncertainty in of 0.014 %.

Temperature changes within are minimized by running the flow through the meter under test and

connecting piping for several minutes and by cycling the bell up and down at least three times before a

formal flow measurement is made. In this way, temperature changes in during a collection are kept

less than 0.020 K, for a density relative standard uncertainty of 0.007 %. Combining the uncertainties

due to pressure and temperature by quadrature leads to a possible density change of 0.016 %. As for the

piston provers, this density uncertainty must be weighted by the ratio of the approach volume to the

collection volume. The ratio / for the three bell provers is 0.1, 0.5, and 0.7 for the small, medium,

and large bells respectively. Using the largest ratio of 0.7 leads to a storage effect relative standard

uncertainty of 0.011 % {B}.

5.2.5. Leakage and Sealant Vapor Pressure

Tests to measure the leakage of gas from the bell prover are conducted periodically or after any

piping change, such as the removal and re-installation of a temperature sensor. If leaks larger than

0.010 % of the minimum flow measured by the prover are detected, the source of the leak is ascertained

and corrected. The saturation vapor pressure of the oil used to seal the gas within the bell is less than

3 Pa. Therefore, if the rate of mass transfer from the oil surfaces under the bell to the gas collected is

sufficient to achieve saturation, the percentage of the collected gas that is oil vapor would be less than

(3 Pa / 101325 Pa) x 100 or 0.003 % (using one atmosphere for the total pressure under the bell). Noting

that these two uncertainties must be opposite in sign, 0.010 % will be taken as the relative standard

uncertainty due to leakage and the sealant vapor pressure together {B}.

25
5.2.6. Bell Prover Uncertainty Statement

For the bell prover the flow rate uncertainty can be obtained by taking the root sum of the

squares of the uncertainties for density, volume, time and storage effects as listed in Table 3. The

relative combined standard uncertainty of the bell prover system is 0.086 %. Applying a coverage factor

of 2 to provide a 95 % approximate level of confidence, gives a relative expanded uncertainty of

0.172 % for the bell prover system.

Table 3. Summary of uncertainties for the small bell prover. The quantities in the column labeled

"value" are standard uncertainties for each uncertainty category. The column labeled "%" gives standard

uncertainties for each uncertainty category expressed as a percentage. A coverage factor of 2 has been

used to convert the combined uncertainty to the relative expanded uncertainty with a 95 % approximate

level of confidence.

Uncertainty Category Relative Standard Uncertainty

Value %

Collection Volume Density

Temperature

Pressure

Fitting Function

Experimental Data

0.045 %

0.067 K 0.022 %

0.023 kPa 0.023 %

0.029 %

0.012%

Collection Volume

Bell Area

Bell Wall Section Area

Collection Length

Thermal Exp. of Bell

Oil Film Adherence

0.043 %

0.026 %

0.007 %

1.25x10"^ cm 0.030%

0.007 %

0.013 %

Collection Time

Timer Calibration

Timer Actuation

Bell Rocking

0.057 %

l.OxlO'S 0.001%

e.OxIO'^s 0.040%

6.0xl0"^s 0.040%

Storage Effects 0.011%

Leakage and Vapor Pressure 0.010 %

Combined Uncertainty 0.086%

Expanded Uncertainty 0.172%

26
6. SUMMARY

The foregoing analysis presents a description of the system performance of the small air flow

calibration facilities in the NIST Fluid Flow Group. Meters for measuring gas flow can be calibrated

over the range from 3.7 x 10'^ mVmin to 1.4 mVmin (0.001 scfm to 51 scfm, reference temperature and

pressure are 293.15 K and 101325 Pa) using positive displacement techniques as needed for Test Nos.

18010C-18040C and 18050S in NIST Special Publication 250. The flow rate of gas passing through the

meter under test is determined from pressure, temperature, volume, and transit time measurements of a

displaced volume of gas. The relative expanded uncertainties for this type of measurement are ±0.192 %

for piston provers and ±0. 1 72 % for bell provers.

7. REFERENCES

[1] NIST Calibration Services Users Guide, NIST Special Publication 250 (1995).

[2] Haight, W. C, et al., The National Measurement System for Fluid Flow, Natl. Bur.

Stand. (U.S.), NBSIR 75-930 (1976).

[3] Ruegg, F. W. and Shafer, M. R., Flow Measurement: Procedures and Facilities at the

National Bureau of Standards, Proc. Symp. on Flow Meas., ASHRAE (1972).

[4] Mattingly, G. E., Gas Flow Measurement: Calibration Facilities and Fluid Metering

Traceability at the National Bureau of Standards, Proc. Inst. Gas Technol. Conf. on Gas Flow

Meas., Chicago, IL(1986).

[5] Benson, K. R., et al., NBS Primary Calibration Facilities for Air Flow Rate, Air Speed,

and Slurry Flow, Proc. Amer. Gas Assoc. Symp. on Fluid Meas., Crystal City, VA (1986).

[6] Li, W. H. and Lam, S. H., Principles of Fluid Mechanics, Addison-Wesley Publishing

Co., Inc., Reading, MA (1964).

27
[7] Taylor, B. N. and Kuyatt, C. E., Guidelines for Evaluating and Expressing the Uncertainty

of NIST Measurement Results, NIST Technical Note 1297 (1994).

[8] Tables of Thermal Properties of Gases, Natl. Bur. Stand. (U.S.), NBS Circular 564

(1955).

[9] Wright, J. D., Calculating the Density and Viscosity of Multi-Component Gas Mixtures,

unpublished (1995).

[10] Perry's Chemical Engineers' Handbook, Green, D. W. ed., 6th edition, McGraw-Hill

Book Co., New York, NY (1984).

[1 1] Beck, H. v., Displacement Gas Meters, American Meter Co., 1 17-134, (1965).

[12] Collett, C. T., Calibration of Bell Provers by Dimensional Analysis and by Cubic Foot

Standards, presented at Appalachian Gas Meas. Short Course, Morgantown, W. VA. (1964).

[13] Todd, D. A., Navy Primary Standards Laboratory Method for Calibrating Bell Provers,

unpublished communication (1984).

[14] Smith, A. J. W., The Effect of Oil Films on the Performance of Bell Provers, Int. J.

Mech. Sci., 18, 135-143 (1976).

[15] ISO/EEC Guide 25: General Requirements for the Competence of Calibration and Testing

Laboratories, (ISO, Geneva, 1990).

[16] Belanger, B., Measurement Assurance Programs, Part I: General Introduction, NBS

Special Publication 676-1 (1984).

28
[17] Croarkin, M. C, Measurement Assurance Programs, Part II: Development and

Implementation, NBS Special Publication 676-11 (1985).

[18] Mattingly, G. E., Fluid Measurement: Standards, Calibrations, and Traceabilities, Proc.

17th Meas. Science Conf., Long Beach, CA (1987). See also Proc. Natl. Conf. of Standards

Labs. 1988 Annual Meeting, Washington, DC (1988).

[19] Youden, W. J., Graphical Diagrams of Interlaboratory Test Results, J. Industrial Quality

Control, 15, 110, 133-137(1959).

29
Light Source

Mercury Seal

Piston

Aluminum Plate

Glass Tube

Flow Test Section Va

Light Detector

Stop

Q Start

Valve

Figure 1. The piston prover apparatus showing the collection volume (Fc), the approach

volume (Fa), the location of temperature (T) and pressure sensors (P), and the sensors used to measure the collection time (At).

30
Figure 2. The bell prover apparatus showing the collection volume (Fc), the approach

volume (Fa), the location of temperature (T) and pressure sensors (P), and the sensors used to measure the collection time (At).

31
Glass

Aluminum Plate

Slit

0.0038 cm

Figure 3. Diagram of the piston rocking phenomenon and the resulting collection length (or time)

uncertainty. The light slit is not drawn to scale.

32
APPENDIX A: Sample Calibration Report

U.S. DEPARTMENT OF COMMERCE

NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY

Gaithersburg, MD 20899

REPORT OF CALIBRATION

OF

CRITICAL FLOW METERS

May 4, 1998

Mfg: Meter Builders, Inc

Serial No: 1234

Throat Diameter: 0.813 mm

Capacity: 0.27 - 0.83 gm/sec

submitted by

Flowmasters, Inc

Metertown, MD

(Purchase Order No. A123, dated April 16, 1998)

A critical Venturis with nominal throat diameter of 0.813 mm (0.032 in) has been calibrated by

flowing filtered dry air at a constant rate through the venturi and then into a volumetric prover.

The prover measures volumetric flow by collecting gas in a known volume over a measured

period of time. The meter was run at five flow set points and five (or more) averages were

gathered at each of these flows on two different occasions. As a result, the tabulated data points

for these runs are averages of ten or more individual calibration measurements.

The venturi was installed using ISO standard' approach and exit tubes with two wall taps for the

measurement of temperature (T\) and pressure (Pi) upstream from the venturi. The upstream

pipe diameter was 2.1 cm. The temperature and pressure were measured with NIST sensors

' ISO 9300, Measurement ofGas Flow by Means ofCritical Flow Venturi Nozzles, Geneva, Switzerland. 1990.

^ The instrument make and model is stated for completeness of the calibration record and to establish the chain of

calibration traceability and is not an endorsement of the product.

33
(Tmeter SN 30032, thermistor #7 and Pmeter SN 0387/0055). A recovery factor, r, of 0.70 was

used to convert measured temperature to stagnation temperature, Tq. Stagnation temperature was

calculated from the equation:

T - T \ + ^-M' -(l-r) (1)

and the stagnation pressure, Po , from the equation:

'0P PI

r-i (2)

where y is the specific heat ratio and Mis the Mach number in the approach pipe, both based on

P\ and T\. However, both of these corrections are less than 0.05 % in this case since the

upstream Mach number for the venturi assemblies never exceeds 0.03.

The Reynolds number is included in the data tables and it was calculated with the following

expression:

Re = 4-m

n -d -11 (3)

where m is the mass flow of gas, d is the nominal throat diameter, and // is the gas viscosity, all with consistent units so that Re is dimensionless. The viscosity of air was calculated via:^

^145.8- Tq''^

110.4 + roy

10

-7 (4)

where ju has units g / (cm s), and Tq is in K. The discharge coefficient Cd was calculated from

the expression:

4-m-jR-T,

C = — (5)

where R is the gas constant (the universal gas constant, 8.314471 J / (mol K), divided by the gas

molecular weight, 28.966 g/mol), and C* is the critical flow factor calculated using:

^ Hilsenrath, J., Beckett, C. W., Benedict, W. S., Fano, L., Hoge, H. J., Masi, J. F., Nuttall, R. L., Touloukian, Y. S., and Woolley, H. W., Tables of Thermal Properties ofGases, NBS Circular 564, 1955.

34
C = 0.68309 + 1.42025 10'' • - 2.80046 • 10"' • + 3.47447 10"' • +. .

.

. . .-1.80997 • 10"' • Po • To + 2.46278 • 10"'° • (6)

with C* dimensionless, Tq in K, and Pq in kPa. Equation (6) is based on a fit to reference data."* The calibration results are presented in the following Table and Figure.

Table 1. Calibration results for 0.813 mm venturi.

7^0 (K) Po (kPa) m (g/s) C Re Cd

296.40 208.33 0.2747 0.68541 23525 1.0813 0.21

296.44 311.84 0.4120 0.68569 35288 1.0833 0.20

296.54 414.79 0.5487 0.68597 46979 1.0843 0.20

296.63 518.31 0.6864 0.68625 58755 1.0852 0.20

296.81 626.49 0.8302 0.68654 71034 1.0859 0.20

1.089 T- 1.088

1.087

1.086

1.085 - S 1.084 - 1.083 - 1.082 - 1.081 - 1.08

1.079 -0 20000 40000 60000 80000

Re

Figure 2. Calibration results for 0.813 mm venturi.

" Johnson, Robert C, Real Gas Effects in Critical Flow through Nozzles and Tabulated Thermodynamic Properties,

NASA Technical Note D-2565, January, 1965.

35
An analysis was performed to assess the uncertainty of the discharge coefficients obtained for the

meter under test.^' ^ This process involves identifying all of the significant uncertainty

components and obtaining standard uncertainty values (67 % level of confidence) for each

component. It is also necessary to obtain the sensitivity coefficients for each component by

partial differentiation of eq. (5). Then all of the uncertainty terms can be combined by the root- sum-squares method to obtain the combined standard uncertainty, Wc, and this value can be

multiplied by a coverage factor of k = 2.0 to give the relative expanded uncertainty, Ur. Uncertainty components are denoted as type A or type B by letters within brackets.

For the venturi discharge coefficients, uncertainty components include the relative standard

uncertainty of the mass flow measured by the volumetric prover (m^), the relative standard

uncertainty of the meter pressure measurement (up), the relative standard uncertainty of the meter

temperature measurement (ur), and the reproducibility^ of the meter under test (wr). It will be

assumed that the uncertainties in the gas constant, R, the venturi throat diameter, d, and in C* are

negligible: this assumes that the meter user will utilize the same values and correlations given

above and used in the determination of the discharge coefficients (or will re-calculate the

discharge coefficients with their own, preferred values). Note that if the Venturis were

subsequently used in a gas other than dry air, additional uncertainty due to C* and the viscosity

used to calculate Re would be an issue.

The NIST flow facilities used to measure the standard flows in this calibration have a relative

expanded uncertainty of 0.19% (approximate 95% level of confidence) and hence a relative

combined standard uncertainty of 0.095% {B}. This uncertainty specification has been calculated

by using the root-sum-square method to combine all of the uncertainty components which arise

in the use of the facility (such as collection volume temperature and pressure, the magnitude of

the collection volume, and the collection time). The sensitivity coefficient for mass flow

(dCjdm) is \.0.

^ Taylor, B. N. and Kuyatt, C. E., Guidelines for Evaluating and Expressing the Uncertainty ofNIST Measurement

Results, NIST TN 1297, 1994 edition.

^ Coleman, H. W. and Steele, W. G., Experimentation and Uncertainty Analysisfor Engineers, John Wiley and

Sons, 1989.

^ Reproducibility is herein defined as closeness of agreement between measurements with the flow changed and then

returned to the same nominal value. 36
The relative standard uncertainty of the meter pressure measurement is 0.02% {B} based on

pressure cahbration data, and the sensitivity coefficient is 1.0. The relative standard uncertainty

of the meter temperature measurement is 0.03% {B} (0.1 K) based on temperature calibration

data, and the sensitivity coefficient is 0.5.

To measure the meter reproducibility, the standard deviation of the discharge coefficients was

used to calculate the relative standard uncertainty (the standard deviation divided by the mean) at each of the five nominal flow set points {A}. Using the values given above and eq. (7) results in

the relative expanded uncertainties for the discharge coefficients listed in the data Table and

shown as error bars in the Figure. The largest relative expanded uncertainty value for the venturi

discharge coefficient was 0.21 %.

For the Director,

National Institute of Standards and Technology

Dr. George E. Mattingly

Leader, Fluid Flow Group

Process Measurements Division

37
APPENDIX B: Estimate of the Effect of Ellipticity of Bell

Assume that the departure from circularity can be expressed in terms of e as shown below:

The perimeter of the ellipse, P, is:

a +0

P = 2-n (Bl)

In terms of R and e, this becomes:

P = 2-n-R-J\ + R

2-n-R1 [eY

(B2)

When we measure this P with a pi tape, we are actually getting an equivalent diameter.

D = 2R 1 f e 2 Vi?.

for which the corresponding area is, approximately.

(B3)
Aq=7T-R' 1 + R

(B4)

But the actual area of the ellipse is:

A = n-a -b = n- R'

R

(B5)

so that the fractional error in the area is:

A Vr

(B6)

This area difference is relatively small. For example, with e = 1 mm and R= 196 mm, the area

error would be 0.005 %.

39
APPENDIX C: Determination of Bell Wall Volume by Immersion

The immersed volume, Fr, is a cylindrical rod 77.8 cm (30.625 in) long and 2.54 cm (1 in) in

diameter. When it is suspended by a wire and fully immersed in the oil (from which the bell has

been removed) of surface area Ao, the surface rises a distance Hr.

H.=Y (CI)

Immersion of the bell over its measurement length, Z, causes an oil rise, 74,

Hk=-—7 T (C2)

where is average cross sectional area of the bell metal and A^ is the cross sectional area of the

scale (plus screwheads) attached to the bell.

Combining these equations gives:

A = —^/

- A (C3)

which can be subtracted from the average outside area obtained from the strapping.

Hb and are each determined from measurement of oil surface elevations with a micrometer

point gage. Assigning 0.0025 cm (0.001 in) uncertainty to each level determination, the total

uncertainty is 0.0036 cm (0.0014 in) for Hb and Hr, which have approximate values of 0.61 cm

(0.24 in) and 0.48 cm (0.19 in) respectively; the corresponding relative standard uncertainties

are 0.58 % and 0.74 %. The relative standard uncertainty in V„ based on 0.0013 cm (0.0005 in)

and 0.0127 cm (0.005 in) standard uncertainties in measurement of diameter and length

40
respectively, is 0.052 %. Because the bell position is set manually for these measurements, a

0.025 cm (0.01 in) standard uncertainty is assigned at each end, giving a relative standard

uncertainty in L of 0.076 %, the standard uncertainty in //b being negligible in comparison with

the uncertainty in L. The relative combined standard uncertainty for the first term on the right

hand side is 0.95 %.

The scale cross section is 3.175 cm x 0.318 cm (1.25 in x 0.125 in). These dimensions can be

determined within 0.0013 cm (0.0005 in), resulting in an relative standard uncertainty

(ignoring screwheads) of 0.40 %. Because is approximately 10 % of the first term, its relative

standard uncertainty contribution is 0.040 %, giving a relative combined standard uncertainty in

of 0.95%.

41

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