## Cover Letter

Dear Sir or Madam: Enclosed please find the Premanufacture Notice (PMN) TS-H34B2M for review. In accordance with 40 CFR Section 700.45(b), the fee of $2500.00 has been paid via pay.gov. Honda is currently preparing an MSDS for the PMN substance and will submit it once completed. If there are any questions regarding this submission, please contact the technical contact for this PMN, Jeffrey Loeffler at 812-651-6159. Sincerely, Karen Heyob

Page 1 NON-CBI SUBMISSION

### 257BEUVN META120809622132037 H34B2M

X

Page 2 NON-CBI SUBMISSION

### X

Page 3 NON-CBI SUBMISSIONKaren Heyob Associate Chief Engineer Honda of America Mfg., Inc. 24000 Honda Parkway Marysville OH 43040 karen_heyob@ham.honda.com

Jeffrey Loeffler Senior Technical Specialist Honda Manufacturing of Indiana, LLC 2755 North Michigan Avenue Greensburg IN 47240 jeffrey_loeffler@hmin.honda.com 812-222-6000



## X X X X Page 4 NON-CBI SUBMISSION

## X

Slimes and Sludges, automotive phosphate conversion coating wastewater Definition: The waste solution produced during the zinc phosphate conversion coating process of automobiles. It may contain oxides of iron, calcium, aluminum, zinc, nickel and magnesium. 1379507-82-0 

## X 309148-1 CAS IES Report for WWT Sludge.pdf 

### Si, Al, Ca, Fe, Mg, S, Na, K, Ti, P, Mn, Sr, Cr, Ba, Ni, O, Zn Variable See Attachment 005 (Frame Wastewater Treatment Sludge structure.pdf)

Frame Wastewater Treatment Sludge structure.pdf Page 5 NON-CBI SUBMISSIONPre-cleaning materials, surface conditioning materials, zinc phosphating materials and electrodeposition coating materials in wastewater

discharged from these processes

Wastewaters from pre-cleaning, zinc phosphating and electrodeposition coating of steel/aluminum vehicle bodies are treated to reduce metal concentrations to meet pre-treatment requirements for release to a municipal wastewater treatment plant. The treatment process involves pH adjustment and the addition of coagulant and polymer to produce a metal hydroxide sludge. The sludge is mechanically dewatered. This PMN is for the resultant sludge.

Please refer to the attachment. CAS IES Report for WWT Sludge.pdf

WWT Process.pdf

CAS IES Report for WWT Sludge.pdf Page 6 NON-CBI SUBMISSIONPage 7 NON-CBI SUBMISSIONPage 8 NON-CBI SUBMISSIONMetal hydroxide sludge; metal hydroxide slurry

Frame wastewater treatment sludge

Page 9 NON-CBI SUBMISSION

### 325000 415000

Feedstock replacement in cement kiln production 100 0.02 0 0 100 0

Page 10 NON-CBI SUBMISSION

## X 1200 8 346 

## 1 Honda Manufacturing of Indiana, LLC 2755 North Michigan Avenue Greensburg Decatur IN 47240

Page 11 NON-CBI SUBMISSIONSee Attachment 002 (Wastewater Process Flow - Sites Controlled by Submitter.pdf)

Wastewater Process Flow - Sites Controlled by Submitter.pdf Page 12 NON-CBI SUBMISSIONA Unload filter press Gloves, Safety Glasses, Normal building ventilation Wet cake, approximatel y 50% solids 6 10 260 B Water testing Gloves, Safety glasses, Normal building ventilation Liquid 100% 6 2 260 C Settling Observation Gloves, Safety glasses, Normal building ventilation 2% solids 6 0.5 260

Page 13 NON-CBI SUBMISSIONPage 14 NON-CBI SUBMISSION

### 1

See Attachment 004 (Cement Manufacturing Process Flow Diagram Final.pdf)

Cement Manufacturing Process Flow Diagram Final.pdf The wastewater treatment sludge is used as a substitute for shale as a raw material. The overall quantity of wastewater treatment sludge used is extremely minor, less than 0.1%.

Page 15 NON-CBI SUBMISSIONP10SB1(a)(4)1 Part II, Section B, 1(a)(4). Operation Site Locations

Greencastle, Indiana

Page 16 NON-CBI SUBMISSIONA 1 0.5 30 Hard hat; safety glasses; boots/Solid 100

B 1 0.5 100 Hard hat; safety glasses; boots/Enclosed cab/Solid 100 C 2 1 300 Hard hat; safety glasses; boots; dust mask and hearing protection optional/Solid 0.02 0.02 D 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02 E 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02 F 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02

1 0.05 kg/day 5.4 kg/day Stack air baghouse G 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02

1 0.05 kg/day 5.4 kg/day Stack air baghouse 

### X Page 17 NON-CBI SUBMISSION

## (1)

H 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02

1 0.05 kg/day 5.4 kg/day Stack air baghouse I 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02

1 0.05 kg/day 5.4 kg/day Stack air fugitive J 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02

1 0.05 kg/day 5.4 kg/day Stack air baghouse K 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02

1 0.05 kg/day 5.4 kg/day Stack air baghouse L 2 1 300 Hard hat, safety glasses, boots, dust mask and hearing protection optional/solid 0.02 0.02

1 0.05 kg/day 5.4 kg/day Stack air baghouse

Page 18 NON-CBI SUBMISSIONLandfill avoidance and reduction in mining of native earthen materials. The metal constituents of the wastewater treatment sludge undergo a

chemical reaction with the calcium oxide present in the kiln and act as a replacement for constituents of shale and other native earthen materials.

Page 19 NON-CBI SUBMISSION001 Wastewater Treatment Process WWT Process.pdf Pt.I, Sec.B, 1e(2). 1 002 WWT Process Flow - Sites Controlled by Submitter Wastewater Process Flow - Sites Controlled by Submitter.pdf Pt.2, Sec.A, 1d. 1 003 CAS IES Report for WWT Sludge CAS IES Report for WWT Sludge.pdf Pt.I, Sec.B, 1c. | Pt.I, Sec.B, 1e(1). | Pt.I, Sec.B, 1e(3). 6 004 Cement Mfg. Process Flow - Sites Controlled by Others Cement Manufacturing Process Flow Diagram Final.pdf Pt.2, Sec.B, 1a. 1 005 Frame Wastewater Treatment Sludge structure Frame Wastewater Treatment Sludge structure.pdf Pt.I, Sec.B, 1e. 1

Page 20 NON-CBI SUBMISSION

## X Estimate

Page 21 NON-CBI SUBMISSION

## ATTACHMENT HEADER SHEET Attachment Number 001 Attachment Name Wastewater Treatment Process 

## Associated PMN Section Number

Pt.I, Sec.B, 1e(2). Does not contain CBI 

## Report Number META120809622132037

## ATTACHMENT HEADER SHEET Attachment Number 002 Attachment Name WWT Process Flow - Sites Controlled by Submitter 

## Associated PMN Section Number

Pt.2, Sec.A, 1d. Does not contain CBI 

## Report Number META120809622132037

## ATTACHMENT HEADER SHEET Attachment Number 003 Attachment Name CAS IES Report for WWT Sludge 

## Associated PMN Section Number Pt.I, Sec.B, 1c. | Pt.I, Sec.B, 1e(1). | Pt.I, Sec.B, 1e(3).

Does not contain CBI 

## Report Number META120809622132037

## ATTACHMENT HEADER SHEET Attachment Number 004 Attachment Name Cement Mfg. Process Flow - Sites Controlled by Others 

## Associated PMN Section Number

Pt.2, Sec.B, 1a. Does not contain CBI 

## Report Number META120809622132037

## ATTACHMENT HEADER SHEET Attachment Number 005 Attachment Name Frame Wastewater Treatment Sludge structure 

## Associated PMN Section Number

Pt.I, Sec.B, 1e. Does not contain CBI 

## Report Number META120809622132037