Name: James Dudish

Title: Plant Manager

Company: Gilberton Power Company

Sign Date: 10/22/2010

Name: Stephen Schell

Title: President

Company: Air Analysis, LLC

Sign Date: 10/22/2010

Permitted Facility Representative / Date Testing Company Representative / Date

Electricity Generating Unit ICR

Final Test Report 

for

/ /

Based on information and belief formed 

after reasonable inquiry, I certify that the 

statements and information in this test 

report are true, accurate, and complete.

I have reviewed all testing details and 

results in this test report and hereby 

certify that the test report is authentic 

and accurate.

Saturday, January 29, 2011 Page 1 of 12
Electricity Generating Unit ICR

10/22/2010

Facility Information:

John B. Rich Memorial Power Station

50 Eleanor Avenue

Frackville PA 17931

Contact: James Dudish

Phone: 570 874 4456

Fax: 570 874 1644

Email: jdudish@culm2energy.com

Testing Company:

Air Analysis, LLC t/a SGF Consulting Services

189 Hausman Road

Lenhartsville PA 19534

Contact: Stephen Schell

Phone: 610 756 3490

Fax: 610 756 3491

Email: Sschell@hughes.net

Air Permit Number:

54-00004

Permitted Source ID/Name:

CFB1/CFB2 John B. Rich Memorial Power Station

Permitted Maximum Process Rate: Max. Normal Operation Process Rate:

520 MMBtu/Hr

Target Process Test Rate

90% of Maximum Load

Description of the source (including control equipment). Please see the attachments for source or

 process flow diagram:

The facility operates two circulating fluidized bed boilers used to produce steam and produce electricity from a 

common turbine. Each unit is rated at 520 Mmbtu/hr and fires waste anthracite coal. The exhaust from each boiler 

passes through an individual baghouse before entering a common stack.

Industry/SCC/NAIS 221112

Sampling Location Information:

Test Parameter Information:

AFS #: 4210700062 FRS #: 110020578891

SCC / Description 10102018 External Combustion Boilers - Electric Generation - Waste Coal - Circulating 

Fluidized Bed Combustion 

The following state and federal regulations that apply to the proposed testing:

Location

Round

Duct

Diam.

Distance from 

upstream dist.

Distance from

downstream dist.

Number of

Traverse Ports

Equiv. 

Diam

Min.Travers 

Points

Rect. Duct 

Length /Width

CFB Comon 

Stack

102 0 0 102 1224 2244 2 12

Target

Parameter 

Test

Method

Number of

Test Runs

Test Run

Duration

Sample 

Location Points Comments

Flowrate Method 1 - 4 0 Throughout testing 

program

CFB Comon 

Stack

CFB Comon % H2O Method 1 - 4 0 During each test run

Stack

CFB Comon Carbon Monoxide Method 10 3 120 0

Stack

Saturday, January 29, 2011 Page 2 of 12
Electricity Generating Unit ICR

10/22/2010

The following describes any modifications and/or deviations to the applicable test 

methods. If alternative methods were requested, see the attachments for documentation 

of request AND approval, including dates.

Custom Method 0010 3 120 0 Speciated SemiVOC 

HAPS

CFB Comon 

Stack

CFB Comon Formaldehyde Method 0011 3 120 0

Stack

Total organic compounds 

(TOC) as Propane

CFB Comon Method 25A 3 120 0

Stack

CFB Comon O2 Method 3A O2 0 During each test run

Stack

CFB Comon Co2 Method 3A CO2 0 During each test run

Stack

CFB Comon Custom Method 0031 3 120 0 Speciated VOC HAPS

Stack

CFB Comon Sulfur Dioxide Method 6C 3 120 0

Stack

Saturday, January 29, 2011 Page 3 of 12
Electricity Generating Unit ICR

10/22/2010

Sampling / Stack Data Results Summary

Location CFB Comon Stack - Method 10

Average

Run Number 1 2 3

Test Date 8/3/2010 8/3/2010 8/3/2010

Run Start Time 7:10:00 AM 9:56:00 

AM

12:57:00 PM

Run Finish Time 9:09:00 AM 11:55:00 

AM

2:58:00 PM

Carbon Dioxide, % 13.08 13.07 13.07 13.073

Oxygen, % 7.28 7.33 7.3 7.303

Dry Volumetric Flow Rate, dry scfm 279544 277980 281873 279,799.000

F-Factor, dscfm/MMBtu @ %O2 10278 10211 10275 10,254.667

Moisture, % 6.95 7.14 7.21 7.100

Fuel Type Override Override Override

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Location CFB Comon Stack - Method 25A

Average

Run Number 1 2 3

Test Date 8/3/2010 8/3/2010 8/3/2010

Run Start Time 7:10:00 AM 9:56:00 

AM

12:57:00 PM

Run Finish Time 9:09:00 AM 11:55:00 

AM

2:58:00 PM

Carbon Dioxide, % 7.28 13.07 13.07 11.140

Oxygen, % 13.08 7.33 7.3 9.237

Dry Volumetric Flow Rate, dry scfm 279544 277980 2848737 1,135,420.33

3

F-Factor, dscfm/MMBtu @ %O2 10278 10211 10275 10,254.667

Moisture, % 6.95 7.14 7.21 7.100

Fuel Type Override Override Override

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Saturday, January 29, 2011 Page 4 of 12
Electricity Generating Unit ICR

10/22/2010

Location CFB Comon Stack - Method 6C

Average

Run Number 1 2 3

Test Date 8/3/2010 8/3/2010 8/3/2010

Run Start Time 7:10:00 AM 9:56:00 

AM

12:57:00 PM

Run Finish Time 9:09:00 AM 11:55:00 

AM

2:58:00 PM

Carbon Dioxide, % 13.08 13.07 13.07 13.073

Oxygen, % 7.28 7.33 7.3 7.303

Dry Volumetric Flow Rate, dry scfm 279544 277980 281.873 185,935.291

F-Factor, dscfm/MMBtu @ %O2 10278 10211 10275 10,254.667

Moisture, % 6.95 7.14 7.21 7.100

Fuel Type Override Override Override

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Saturday, January 29, 2011 Page 5 of 12
Electricity Generating Unit ICR

10/22/2010

Emissions Summary

Process Run Data

Location: CFB Comon Stack - Method 10

Compound: Carbon Monoxide

Average

Run 1 2 3

lb/mmBtuO2 6.79E-02 6.00E-02 6.36E-02 0.064

ppm 5.92E+01 5.25E+01 5.54E+01 55.700

ppm@7%O2 6.04E+01 5.38E+01 5.66E+01 56.933

Location: CFB Comon Stack - Method 25A

Compound: Total organic compounds (TOC) as 

Average

Run 1 2 3

lb/mmBtuO2 2.74E-03 9.82E-04 2.60E-03 0.002

ppm 8.71E-01 5.46E-01 1.44E+00 0.952

ppm@7%O2 1.55E+00 5.59E-01 1.47E+00 1.193

Location: CFB Comon Stack - Method 6C

Compound: Sulfur Dioxide

Average

Run 1 2 3

lb/mmBtuO2 3.25E-01 3.33E-01 3.81E-01 0.346

ppm 1.24E+02 1.27E+02 1.45E+02 132.000

ppm@7%O2 1.27E+02 1.30E+02 1.48E+02 135.000

Saturday, January 29, 2011 Page 6 of 12
Electricity Generating Unit ICR

10/22/2010

Process Run Data

Run Name Value UOM Comments

Target

Value

1 MegaWatt output 1733 MWh 0

1 Steam Flow 695.99 klbs/hr 0

1 Anthracite Waste Coal Fuel Feed 1753 tons/day 0

1 Stack Temperature 0 F 0

1 Stack Moisture 0 % 0

1 Stack O2 0 % 0

1 Stack CO2 0 % 0

1 Heat Input 903.5 MMBtu/Hr Test Run 1 

M0011 - 8/2/10 

9:05-11:15

0

1 Stack Gas Flow 0 scfm 0

2 MegaWatt output 1793 MWh 0

2 Steam Flow 677.45 klbs/hr 0

2 Anthracite Waste Coal Fuel Feed 1753 tons/day 0

2 Stack Temperature 0 F 0

2 Stack Moisture 0 % 0

2 Stack O2 0 % 0

2 Stack CO2 0 % 0

2 Heat Input 876.02 MMBtu/Hr 0

2 Stack Gas Flow 0 scfm Test Run 2 

M0011 - 8/2/2010 

11:58-14:07

0

3 MegaWatt output 1766 MWh 0

3 Steam Flow 705.41 klbs/hr 0

3 Anthracite Waste Coal Fuel Feed 1838 tons/day 0

3 Stack Temperature 0 F 0

3 Stack Moisture 0 % 0

3 Stack O2 0 % 0

3 Stack CO2 0 % 0

3 Heat Input 936.89 MMBtu/Hr 0

3 Stack Gas Flow 0 scfm Test Run 3 

M0011, Test Run 

1 M18, M25A, 

M6C & M10 - 

8/3/10 7:01-9:12

0

4 MegaWatt output 1766 MWh 0

Saturday, January 29, 2011 Page 7 of 12
Electricity Generating Unit ICR

10/22/2010

APCD Run Data

4 Steam Flow 700.52 klbs/hr 0

4 Anthracite Waste Coal Fuel Feed 1838 tons/day 0

4 Stack Temperature 0 F 0

4 Stack Moisture 0 % 0

4 Stack O2 0 % 0

4 Stack CO2 0 % 0

4 Heat Input 934.53 MMBtu/Hr 0

4 Stack Gas Flow 0 scfm Test Run 1 M0010 

& M0031, Test 

Run 2 M18, 

M25A, M6C & 

M10 - 8/3/10 9:56-

11:55

0

5 MegaWatt output 1766 MWh 0

5 Steam Flow 704.85 klbs/hr 0

5 Anthracite Waste Coal Fuel Feed 1838 tons/day 0

5 Stack Temperature 0 F 0

5 Stack Moisture 0 % 0

5 Stack O2 0 % 0

5 Stack CO2 0 % 0

5 Heat Input 929.03 MMBtu/Hr 0

5 Stack Gas Flow 0 scfm Test Run 2 M0010 

& M0031, Test 

Run 3 M18, 

M25A, M6C & 

M10 - 8/3/10 

12:57-15:20

0

6 MegaWatt output 1733 MWh 0

6 Steam Flow 679.35 klbs/hr 0

6 Anthracite Waste Coal Fuel Feed 1936 tons/day 0

6 Stack Temperature 0 F 0

6 Stack Moisture 0 % 0

6 Stack O2 0 % 0

6 Stack CO2 0 % 0

6 Heat Input 914.98 MMBtu/Hr 0

6 Stack Gas Flow 0 scfm Test Run 3 M0010 

& M0031 - 8/4/10 

7:49-9:37

0

Target

Value

Saturday, January 29, 2011 Page 8 of 12
Electricity Generating Unit ICR

10/22/2010

Process Lab Run Data

Run Name Value UOM Comments

Target

Value

1 DRY LIMESTONE INJECTION 2068 lbs./hr 0

2 DRY LIMESTONE INJECTION 2068 lbs./hr 0

3 DRY LIMESTONE INJECTION 1714 lbs./hr 0

4 DRY LIMESTONE INJECTION 1714 lbs./hr 0

5 DRY LIMESTONE INJECTION 1714 lbs./hr 0

6 DRY LIMESTONE INJECTION 1995 lbs./hr 0

1 BAGHOUSE #1 6.36 inches of H20 0

2 BAGHOUSE #1 6.36 inches of H20 0

3 BAGHOUSE #1 6.31 inches of H20 0

4 BAGHOUSE #1 6.31 inches of H20 0

5 BAGHOUSE #1 6.36 inches of H20 0

6 BAGHOUSE #1 6.3 inches of H20 0

1 BAGHOUSE #2 6.25 inches of H2O 0

2 BAGHOUSE #2 6.22 inches of H2O 0

3 BAGHOUSE #2 6.32 inches of H2O 0

4 BAGHOUSE #2 6.17 inches of H2O 0

5 BAGHOUSE #2 6.3 inches of H2O 0

6 BAGHOUSE #2 6.22 inches of H2O 0

Saturday, January 29, 2011 Page 9 of 12
Electricity Generating Unit ICR

10/22/2010

Sampling / Stack Data Results Detail

Location CFB Comon Stack - Method 10

Average

Run Number 1 2 3

Test Date 8/3/2010 8/3/2010 8/3/2010

Run Start Time 7:10:00 AM 9:56:00 AM 12:57:00 PM

Run Finish Time 9:09:00 AM 11:55:00 AM 2:58:00 PM

Carbon Dioxide, % 13.08 13.07 13.07 13.073

Oxygen, % 7.28 7.33 7.3 7.303

Fuel Factor 1.04 1.04 1.04

Dry Volumetric Flow Rate, dry scfm 279544 277980 281873 279,799.000

F-Factor, dscfm/MMBtu @ %O2 10278 10211 10275 10,254.667

Moisture, % 6.95 7.14 7.21 7.100

Analyzer Make Thermo 

Electron

Thermo 

Electron

Thermo 

Electron

Analyzer Model 48C 48C 48C

Analyzer Serial Number 48C-67476-

356

48C-67476-

356

48C-67479-

356

Operating Range 260 260 260 260.000

Operating Units ppm ppm ppm

No. Readings/Avg. 120 120 120 120.000

Calibration Set 1 2 3 2.000

Calibration Pre Zero Cylinder ID CC-133012 CC-133012 CC-133012

Calibration Pre Zero Cylinder Instrument Response 0.8 0.83 0.83 0.820

Calibration Pre Zero Cylinder Bias 0.27 0.28 0.28 0.277

Calibration Pre Zero Cylinder Drift 0 0 0 0.000

Calibration Pre High Cylinder ID CC-106987 CC-106987 CC-106987

Calibration Pre High Cylinder Instrument Response 126.4 126.6 126.4 126.467

Calibration Pre High Cylinder Bias 0.42 0.5 0.42 0.447

Calibration Pre High Cylinder Drift 0 0 0 0.000

Calibration Post Zero Cylinder ID CC-133012 CC-133012 CC-133012

Calibration Post Zero Cylinder Instrument Response 0.83 0.83 0.8 0.820

Calibration Post Zero Cylinder Bias 0.28 0.28 0.27 0.277

Calibration Post Zero Cylinder Drift 0.01 0 0.01 0.007

Calibration Post High Cylinder ID CC-106987 CC-106987 CC-106987

Calibration Post High Cylinder Instrument Response 126.6 126.4 126.6 126.533

Calibration Post High Cylinder Bias 0.5 0.42 0.5 0.473

Calibration Post High Cylinder Drift 0.08 0.08 0.08 0.080

Cavg 60.46 53.72 56.6 56.927

Cavg Units ppmvd ppmvd ppmvd

Cgas 59.225 52.5238 55.3922 55.714

Cgas Units ppmvd ppmvd ppmvd

Fuel Type Override Override Override

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Cgasw 0 0 0 0.000

Cgasw Units

Saturday, January 29, 2011 Page 10 of 12
Electricity Generating Unit ICR

10/22/2010

Location CFB Comon Stack - Method 25A

Average

Run Number 1 2 3

Test Date 8/3/2010 8/3/2010 8/3/2010

Run Start Time 7:10:00 AM 9:56:00 AM 12:57:00 PM

Run Finish Time 9:09:00 AM 11:55:00 AM 2:58:00 PM

Carbon Dioxide, % 7.28 13.07 13.07 11.140

Oxygen, % 13.08 7.33 7.3 9.237

Fuel Factor 1.07 1.04 1.04

Dry Volumetric Flow Rate, dry scfm 279544 277980 2848737 1,135,420.3

33

F-Factor, dscfm/MMBtu @ %O2 10278 10211 10275 10,254.667

Moisture, % 6.95 7.14 7.21 7.100

Analyzer Make JUM JUM JUM

Analyzer Model VE-7 VE-7 VE-7

Analyzer Serial Number

Operating Range 15 15 15 15.000

Operating Units ppm ppm ppm

No. Readings/Avg. 120 120 120 120.000

Calibration Set 4 5 6 5.000

Calibration Pre Zero Cylinder ID CC-133012 CC-133012 CC-133012

Calibration Pre Zero Cylinder Instrument Response 0.14 0.13 0.15 0.140

Calibration Pre Zero Cylinder Bias 0 0 0 0.000

Calibration Pre Zero Cylinder Drift 0 0 0 0.000

Calibration Pre High Cylinder ID CC-98752 CC-98752 CC-98752

Calibration Pre High Cylinder Instrument Response 6.18 6.26 6.15 6.197

Calibration Pre High Cylinder Bias 0 0 0 0.000

Calibration Pre High Cylinder Drift 0 0 0 0.000

Calibration Post Zero Cylinder ID CC-133012 CC-133012 CC-133012

Calibration Post Zero Cylinder Instrument Response -0.17 -0.14 -0.1 -0.137

Calibration Post Zero Cylinder Bias -2.07 -1.8 -1.67 -1.847

Calibration Post Zero Cylinder Drift 2.07 1.8 1.67 1.847

Calibration Post High Cylinder ID CC-98752 CC-98752 CC-98752

Calibration Post High Cylinder Instrument Response 5.91 5.99 5.95 5.950

Calibration Post High Cylinder Bias -1.8 -1.8 -1.33 -1.643

Calibration Post High Cylinder Drift 1.8 1.8 1.33 1.643

Cavg 0.8 0.51 1.36 0.890

Cavg Units ppmvw ppmvw ppmvw

Cgas 0.8715 0.5456 1.4399 0.952

Cgas Units ppmvd ppmvd ppmvd

Fuel Type Override Override Override

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Cgasw 0.8109653465

34654

0.506598694

942904

1.336107883

81743

0.885

Cgasw Units ppmvw ppmvw ppmvw

Saturday, January 29, 2011 Page 11 of 12
Electricity Generating Unit ICR

10/22/2010

Location CFB Comon Stack - Method 6C

Average

Run Number 1 2 3

Test Date 8/3/2010 8/3/2010 8/3/2010

Run Start Time 7:10:00 AM 9:56:00 AM 12:57:00 PM

Run Finish Time 9:09:00 AM 11:55:00 AM 2:58:00 PM

Carbon Dioxide, % 13.08 13.07 13.07 13.073

Oxygen, % 7.28 7.33 7.3 7.303

Fuel Factor 1.04 1.04 1.04

Dry Volumetric Flow Rate, dry scfm 279544 277980 281.873 185,935.291

F-Factor, dscfm/MMBtu @ %O2 10278 10211 10275 10,254.667

Moisture, % 6.95 7.14 7.21 7.100

Analyzer Make Bovar Bovar Bovar

Analyzer Model 721M 721M 721M

Analyzer Serial Number VD-721M8519-1VD-721M8519-1VD-721M8519-1

Operating Range 260 260 260 260.000

Operating Units ppm ppm ppm

No. Readings/Avg. 120 120 120 120.000

Calibration Set 7 8 9 8.000

Calibration Pre Zero Cylinder ID CC-133012 CC-133012 CC-133012

Calibration Pre Zero Cylinder Instrument Response 1.7 1.9 0.92 1.507

Calibration Pre Zero Cylinder Bias 0.64 0.72 0.34 0.567

Calibration Pre Zero Cylinder Drift 0 0 0 0.000

Calibration Pre High Cylinder ID CC-114119 CC-114119 CC-114119

Calibration Pre High Cylinder Instrument Response 119.6 121.7 121.1 120.800

Calibration Pre High Cylinder Bias -2.42 -1.62 -1.85 -1.963

Calibration Pre High Cylinder Drift 0 0 0 0.000

Calibration Post Zero Cylinder ID CC-133012 CC-133012 CC-133012

Calibration Post Zero Cylinder Instrument Response 1.9 0.92 0.97 1.263

Calibration Post Zero Cylinder Bias 0.72 0.34 0.36 0.473

Calibration Post Zero Cylinder Drift 0.08 0.38 0.02 0.160

Calibration Post High Cylinder ID CC-114119 CC-114119 CC-114119

Calibration Post High Cylinder Instrument Response 121.7 121.1 120.9 121.233

Calibration Post High Cylinder Bias -1.62 -1.85 -1.92 -1.797

Calibration Post High Cylinder Drift 0.8 0.23 6.999999999

99998E-02

0.367

Cavg 118.19 122.04 138.42 126.217

Cavg Units ppmvd ppmvd ppmvd

Cgas 124.0775 127.3758 145.0842 132.179

Cgas Units ppmvd ppmvd ppmvd

Fuel Type Override Override Override

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Cgasw 0 0 0 0.000

Cgasw Units

Saturday, January 29, 2011 Page 12 of 12