p.1 

OAR Box 1490 

Prepped by Charmelle Mathews 

Document Number: 

7) IV-B-7 

Docket Number: 

A-94-52 

Printed 8/4/2008 11:51:46 AM Sheet 7 of 273 
P.2 

IV-6-7 

w»TO*f»wr Mar k Morr j s 

•«C^)*'

 03/05/2002 01:24 PM 

Not in order of performance 

To: Keith Bamett/RTP/USEPA/US@EPA 

cc: 

Subject: tooling gel data 

Toolgel.xls 

Mark Morris 

USEPA 

Mailcode C504-04 

109 TW Alexander Drive 

RTP, NC 27711 

(919)541-5416 

morris.mark@epa.gov 

s*-r-*^ r\ "7 r->no 

EPA AIR DOCKET 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

1 

2 

12 

14 

14 

14 

14 

14 

14 

14 

14 

16 

17 

17 

. 17 

18 

18 

19 

21 

23 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

26 

MSDS? 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

No 

No 

No 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

No 

Yes 

Yes 

Product 

Code 

1a 

2a 

12A 

14A 

14B 

14C 

14D 

14E 

14F 

14G 

14H 

16A 

17A 

17B 

17C 

18A 

18B 

19A 

21A 

23A 

25A 

25B 

25C 

25D 

25E 

25F 

25G 

25H 

25I 

25J 

25K 

25L 

25M 

25N 

250 

26A 

Manufacturer 

COOK 

COOK 

FERRO CORP. 

FERRO CORP. 

FERRO CORP. 

FERRO CORP. 

FERRO CORP. 

COOK 

COOK 

COOK 

COOK 

[CBI] 

COOK 

COOK 

CCOK 

COOK 

COOK 

FERRO CORP. 

COOK 

COOK 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

Product Number 

945GA104 

Polycor conductive gel coat 9458023 

GV01767 

GV01767 

GV03894 

GV48806 

GV50736 

945B201 

945GA104 

945X200 

945B023 

[CBI] 

945GA104 

945YA058 

945YA058 

#6500002 945Y232 

#6500003 945G320 

NR 

POLYCOR 945YA058 

POLYCOR 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

Color 

green 

black 

BLACK 

BLACK 

TANG 

TANG 

BLACK CONDUCTIVE 

BLACK 

GREEN 

NEUTRAL 

BLACK CONDUCTIVE 

BLACK 

GREEN 

ORANGE 

ORANGE 

ORANGE 

GREEN 

TANGERINE 

ORANGE 

ORANGE 

SUPER CLEAR PATCHING 

SCMGC(?) CLEAR 

YELLOW SANDING GEL 

GRAY PRIMER SANDA 

JET BLK ISO 

CLEAR 

RED LV VE HYBRID GC 

BLK ISO 

CLEAR NPG ISO 

HYDRO SHIELD OFFSHORE 

BLACK 

TANGERINE TOOLING 

CLEAR 

CLEAR 

BLACK 

BLACK 

Colored/ 

Translucent/ 

Base 

C 

C 

C 

C 

C 

C 

C 

C 

C 

T 

C 

C 

c 

c 

c 

c 

c 

c 

c 

c 

T 

T 

c 

B 

C 

T 

C 

C 

T 

B 

C 

C 

T 

T 

C 

C 

Consumption 

(lb) 

4,000 

32,647 

696 

1,619 

225 

1,588 

659 

200 

375 

90 

45 

7,139 

405 

270 

2,215 

50 

50 

99 

2,217 

1,400 

8 

8 

40 

40 

20 

43 

45 

50 

86 

300 

1,620 

6,749 

109 

172 

244 

61,737 

Consumption Time Period 

first 9 months of 1997 

first 9.months of 1997 

ALL OF 1996 

FROM 1996 REPORTING YEAF 

FROM 1996 REPORTING YEAF 

FROM 1996 REPORTING YEAF 

FROM 1996 REPORTING YEAF 

FROM 1996 REPORTING YEAF 

FROM 1996 REPORTING YEAF 

FROM 1996 REPORTING YEAF 

FROM 1996 REPORTING YEAF 

1ST 9 MONTHS OF 1997 

1ST 9 MONTHS OF 1997 

1ST 9 MONTHS OF 1997 

1ST 9 MONTHS OF 1997 

ALL OF 1996 

ALL OF 1996 

1996 

MODEL YEAR 8/1/96-7/31/97 

1ST 9 MONTHS OF 1997 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL 1996 

ALL OF 1996 

Time 

Period 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

Tooling Gel 

Coat 

Volume 

(gal/yr) 

591 

4,810 

70 

162 

22 

173 

72 

22 

42 

10 

5 

1,052 

60 

40 

326 

5 

6 

10 

245 

207 

1 

1 

3 

3 

2 

5 

5 

5 

10 

29 

164 

674 

12 

16 

27 

6,236 

Volume of 

HAP 

Emitted 

(gal/yr) 

202.2 

1586.6 

19.6 

45.4 

6.3 

48.6 

20.4 

7.3 

14.2 

3.5 

1.7 

346.9 

20.7 

13.3 

109.2 

1.7 

1.8 

4.7 

82.3 

69.3 

0.3 

0.3 

0.8 

0.8 

0.5 

1.4 

1.5 

1.4 

3.1 

7.6 

42.0 

189.3 

1.9 

3.0 

4.3 

1742.8 

Volume of 

Solids in 

Gel Coat 

(gal/yr) 

389.0 

3223.3 

49.9 

116.3 

16.1 

124.6 

51.5 

14.7 

27.4 

6.5 

3.3 

705.3 

39.0 

26.4 

216.7 

3.7 

3.7 

5.3 

162.4 

137.6 

0.6 

0.6 

2.6 

2.6 

1.5 

3.5 

3.5 

3.6 

6.8 

21.4 

122.5 

484.9 

10.0 

13.1 

22.4 

4493.2 

MACT 

Calculation 

Column 

5,428 

44,974 

696 

1,623 

225 

1,739 

719 

205 

382 

91 

9,841 

545 

369 

3,024 

52 

51 

73 

2,265 

1,920 

6,766 

62,694 

Current 

Consumption 

(lb/yr) 

5,333 

43,529 

696 

1,619 

225 

1,588 

659 

200 

375 

90 

45 

9,519 

540 

360 

2,953 

50 

50 

99 

2,217 

1,867 

8 

8 

40 

40 

20 

43 

45 

50 

86 

300 

1,620 

6,749 

109 

172 

244 

61,737 

Page 1 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

26 

26 

27 

27 

28 

28 

29 

30 

30 

32 

32 

32 

32 

33 

33 

33 

33 

34 

35 

35 

36 

37 

37 

37 

38 

39 

39 

40 

40 

41 

41 

41 

41 

42 

42 

43 

43 

44 

44 

44 

45 

45 

45 

46 

46 

47 

MSDS? 

Yes 

Yes 

Yes 

Yes 

No 

No 

No 

No 

No 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

No 

No 

No 

No 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Product 

Code 

26B 

26C 

27A 

27B 

28A 

28B 

29A 

30A 

30B 

32A 

32B 

32C 

32D 

33A 

33B 

33C 

33D 

34A 

35A 

35B 

36A 

37A 

37B 

37C 

38A 

39A 

39B 

40a 

40b 

41a 

41b 

41c 

41d 

42a 

42b 

43A 

43B 

44A 

44B 

44C 

45A 

45B 

45C 

46A 

46B 

47A 

Manufacturer 

CBI 

CBI 

NESTE POLYESTER 

NESTE POLYESTER 

NESTE 

NESTE 

COOK 

COOK 

COOK 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

CBI 

FERRO 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

CBI 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

Product Number 

CBI 

CBI . 

BG-2000 

BG-55000 

YG57000 

RG5 TOOLING 

945Y232 

954Y232 

945B201 

MSDS #003 

MSDS #005 

MSDS #006 

MSDS #012 

MSDS #003 

MSDS #005 

MSDS #012 

MSDS #006 

TOOLING GELCOAT 85-503940 

POLYCOR L/F ORANGE TOOLING 945YA058 

POLYCOR 943BC10 

POLYCOR 945YA058 

945YA058 

CONDUCTIVE 945B023 

945B201 

CBI 

HG RETENTION 945GA104 

POLYCOR CONDUCTIVE TOOLING 

945Y-877 

945-GA-104 

945B023 

945YJ024 

945YA058 

945GA104 

Polycor 945GJ026 

945YA058 

945B201 

945GA104 

945YA058 

945GA104 

945B201 

945GA104MSDS#17 

945YA058MSDS#18 

CONDUCTIVE TOOLING 945B023 MSDS #19 

945YA058 

945GA104 

945B201 POLYCOR 

Color 

BLACK 

GREEN 

BLACK 

BLACK 

ORANGE 

RED 

ORANGE 

ORANGE 

BLACK 

GREEN 

ORANGE 

BLACK CONDUCTIVE 

BLACK 

GREEN 

ORANGE 

BLACK 

BLACK CONDUCT. 

TANGERINE 

ORANGE 

BLACK 

ORANGE 

ORANGE 

BLACK 

BLACK 

ORANGE 

GREEN 

BLACK 

orange 

Green 

Black 

Orange 

Orange 

Green 

Green 

Orange 

BLACK 

GREEN 

ORANGE 

GREEN 

BLACK 

GREEN 

ORANGE 

BLACK 

ORANGE 

GREEN 

BLACK 

Colored/ 

Translucent/ 

Base 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

C 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

c 

Consumption 

(Ib) 

2,610 

180 

853 

1,572 

377 

120 

390 

1,710 

580 

1,611 

585 

3,465 

955 

2,305 

1,650 

1,350 

1,489 

315 

862 

44 

1,400 

6,000 

3,000 

2,000 

1,300 

225 

45 

45 

1,170 

10,562 

997 

2,071 

366 

225 

270 

180 

270 

126 

496 

145 

1,073 

500 

135 

368 

945 

2,340 

Consumption Time Period 

ALL OF 1996 

ALL OF 1996 

1996 

1996 

ALL OF 1996 

ALL OF 1996 

1ST 9 MONTHS OF 1997 

1ST 9 MONTHS OF 1997 

1ST 9 MONTHS OF 1997 

ALL OF 1996 

ALL OF 1996 

ALL OF 1996 

ALL OF 1996 

ALL OF 1996 

ALL OF 1996 

ALL OF 1996 

ALL OF 1996 

1ST 9 MONTHS OF 1997 

first 9 months of 1997 

first 9 months of 1997 

ALL OF 1997 

ALL OF 1997 

ALL OF 1997 

ALL OF 1997 

1996 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30,1997 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30, 1997 

Jan 1997 thru Sept 30, 1997 

first 9 months of 1997 

first 9 months of 1997 

ALL OF 1997 

ALL OF 1997 

ALL OF 1997 

first 9 months of 1997 

first 9 months of 1997 

first 9 months of 1997 

first 9 months of 1997 

first 9 months of 1997 

first 9 months of 1997 

Time 

Period 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

1 

1 

1 

1 

1 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

1 

1 

1 

0.75 

0.75 

0.75 

0.75 

0.75 

0.75 

Tooling Gel 

Coat 

Volume 

(gal/yr) 

286 

20 

84 

176 

38 

14 

57 

248 

85 

179 

64 

383 

95 

256 

182 

135 

165 

43 

127 

6 

143 

662 

332 

221 

143 

33 

7 

7 

172 

1,556 

147 

305 

54 

33 

40 

26 

40 

14 

55 

16 

159 

74 

20 

54 

139 

344 

Volume of 

HAP 

Emitted 

(gal/yr) 

95.7 

6.6 

26.1 

67.7 

15.9 

5.2 

17.9 

78.4 

31.7 

61.1 

20.4 

126.3 

23.2 

87.4 

57.6 

32.8 

54.3 

20.2 

42.5 

1.7 

77.9 

222.3 

109.6 

73.6 

47.4 

11.2 

2.2 

2.1 

59.2 

513.3 

47.8 

102.6 

18.2 

10.8 

13.3 

8.8 

13.7 

4.6 

18.9 

5.3 

54.2 

24.8 

6.6 

18.2 

47.8 

114.1 

Volume of 

Solids in 

Gel Coat 

(gal/yr) 

190.4 

13.2 

58.1 

108.1 

21.9 

8.4 

38.6 

169.4 

53.0 

117.5 

43.9 

256.6 

72.2 

168.1 

123.9 

102.1 

110.3 

22.4 

84.3 

4.2 

64.9 

440.1 

222.1 

146.9 

95.9 

22.0 

4.5 

4.5 

113.2 

1042.8 

98.8 

202.2 

35.8 

22.3 

26.3 

17.6 

26.2 

9.3 

35.9 

10.7 

104.4 

48.8 

13.3 

36.0 

91.4 

229.7 

MACT 

Calculation 

Column 

2,657 

810 

1,509 

305 

117 

539 

2,364 

739 

1,640 

3,580 

2,346 

1,729 

1,538 

312 

1,177 

906 

6,141 

3,099 

2,050 

1,338 

307 

62 

63 

1,580 

14,550 

1,378 

2,822 

499 

311 

367 

246 

366 

130 

501 

149 

1,456 

681 

186 

502 

1,275 

3,205 

Current 

Consumption 

(lb/yr) 

2,610 

180 

853 

1,572 

377 

120 

520 

2,280 

773 

1,611 

585 

3,465 

955 

2,305 

1,650 

1,350 

1,489 

420 

1,149 

59 

1,400 

6,000 

3,000 

2,000 

1,300 

300 

60 

60 

1,560 

14,083 

1,329 

2,761 

488 

300 

360 

240 

360 

126 

496 

145 

1,431 

667 

180 

491 

1,260 

3,120 

Page 2 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

47 

47 

48 

49 

49 

49 

49 

50 

51 

53 

54 

110 

112 

115 

115 

MSDS? 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes 

Yes -

No 

No _, 

Product 

Code 

47B 

47C 

48A 

49A 

49B 

49C 

49D 

50A 

51A 

53A 

54A 

110A 

112A 

115A 

115B 

Manufacturer 

COOK 

COOK 

COOK 

COOK 

COOK 

COOK 

NESTE POLYESTER 

FERRO CORP. 

FERRO CORP. 

COOK 

COOK 

AMERICAN COLORS 

COOK COMPOSITES 

HK RESEARCH 

COOK 

Product Number 

945GA104 POLYCOR HG RETENTION 

945YA058 POLYCOR L/F 

945GA104 HG RETENTION 

945YA058 

945B023 

945AJ089 

BG-55000 

GV 01767 

GV 01767 

945GA104 HG RETENTION 

945YA058 

NR 

HG RETENTION GREEN TOOLING 945GA10' 

G-4002 

4-6000 

Color 

GREEN 

ORANGE 

GREEN 

ORANGE 

BLACK CONDUCTIVE 

PRINT BLOCK GRAY 

BLACK 

BLACK 

BLACK 

GREEN 

ORANGE 

NR 

GREEN 

ORANGE 

TANGERINE 

Colored/ 

Translucent/ 

Base 

C 

C 

C 

C 

C 

B 

C 

C 

C 

C 

C 

NR 

C 

C 

C 

Consumption 

(lb) 

3,196 

225 

2,295 

4,500 

250 

300 

174 

6,166 

935 

800 

12,000 

200 

5,000 

770 

945 

Consumption Time Period 

first 9 months of 1997 

first 9 months of 1997 

ALL OF 1996 

1996 

1996 

1996 

1996 

ALL OF 1996 

ALL OF 1996 

first 9 months of 1997 

ALL OF 1997 

1996 

1996 

1996 

1996 

Time 

Period 

0.75 

0.75 

0.75 

Tooling Gel 

Coat 

Volume 

(gal/yr) 

471 

33 

254 

496 

28 

28 

19 

616 

93 

119 

1,323 

18 

554 

82 

100 

Volume of 

HAP 

Emitted 

(gal/yr) 

162.4 

11.1 

87.0 

163.6 

9.1 

7.7 

8.0 

172.9 

26.2 

40.5 

436.3 

5.6 

189.6 

21.7 

29.4 

Volume of 

Solids in 

Gel Coat 

(gal/yr) 

308.4 

22.0 

167.4 

332.6 

18.6 

20.5 

11.4 

443.1 

67.2 

78.1 

886.7 

12.8 

364.7 

60.3 

70.8 

MACT 

Calculation 

Column 

4,303 

307 

2,336 

4,640 

259 

159 

6,182 

937 

1,089 

.12,373 

179 

5,089 

987 

Current 

Consumption 

(lb/yr) 

4,261 

300 

2,295 

4,500 

250 

300 

174 

6,166 

935 

1,067 

12,000 

200 

5,000 

770 

945 

Total tons gel coat consumed = 

| | 

Non-MACT gel coats: tons gel coat consumed for major sources only = 

llll l 

Page 3 C*** 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

1 

2 

12 

14 

14 

14 

14 

14 

14 

14 

14 

16 

17 

17 

17 

18 

18 

19 

21 

23 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

26 

Total Facility 

Consumption 

. (lb/yr) 

5,333 

43,529 

696 

4,801 

9,519 

3,853 

100 

99 

2,217 

1,867 

9,534 

Current 

Max HAP 

(lbs/yr) 

2,544 

20,281 

278 

645 

90 

666 

278 

94 

179 

43 

21 

4,435 

259 

169 

1,388 

23 

23 

54 

1,045 

880 

4 

4 

13 

13 

8 

19 

20 

20 

40 

113 

616 

2,689 

33 

52 

73 

24,695 

Current 

Total HAP 

(lbs/yr) 

2,544 

-

 20,281 

278 

2,016 

4,435 

1,816 

46 

54 

1,045 

880 

3,716 

Current 

Weighted 

Max HAP 

(Wt%) 

47.71 

46.59 

39.96 

42.00 

46.59 

47.14 

45.90 

55.00 

47.12 

47.12 

38.97 

Current Gel 

Coat 

Volume 

(gal/yr) 

591 

4,810 

70 

162 

22 

173 

72 

22 

42 

10 

5 

1,052 

60 

40 

326 

5 

6 

10 

245 

207 

1 

1 

3 

3 

2 

5 

5 

5 

10 

29 

164 

674 

12 

16 

27 

6,236 

Current 

Total Gel 

Coat 

Volume 

(gal/yr) 

591 

4,810 

70 

508 

1,052 

425 

11 

10 

245 

207 

958 

Current 

Max HAP 

(lb/gal) 

4.30 

4.22 

4.00 

3.99 

4.00 

3.85 

3.87 

4.25 

4.30 

4.33 

4.26 

4.21 

4.34 

4.26 

4.26 

4.15 

4.24 

5.42 

4.27 

4.25 

4.34 

4.30 

3.91 

3.88 

3.77 

3.85 

4.00 

3.97 

4.03 

3.88 

3.74 

3.99 

2.75 

3.20 

2.75 

3.96 

Current 

Weighted 

Max HAP 

(lb/gal) 

4.30 

4.22 

4.00 

3.97 

4.21 

4.27 

4.20 

5.42 

4.27 

4.25 

3.88 

Current 

Max HAP 

emitted 

(Ib/ton) 

577 

554 

429 

427 

428 

465 

470 

558 

577 

586 

566 

554 

583 

563 

563 

523 

559 

732 

565 

565 

624 

624 

311 

311 

394 

504 

504 

429 

553 

385 

394 

427 

265 

265 

265 

429 

Current 

Max HAP 

emitted 

(lb/yr) 

1,538 

12,066 

149 

345 

48 

369 

155 

56 

108 

26 

13 

2,638 

157 

101 

831 

13 

14 

36 

626 

527 

2 

2 

6 

6 

4 

11 

11 

11 

24 

58 

319 

1,440 

14 

23 

32 

13,254 

Current 

Total Max 

HAP 

emitted 

(lb/yr) 

1,538 

12,066 

149 

1,121 

2,638 

1,089 

27 

36 

626 

527 

1,964 

Current 

Weighted 

Max HAP 

emitted 

(Ib/ton) 

577 

554 

429 

467 

554 

565 

541 

732 

565 

565 

412 

Styrene Wt% 

42.705 

46.592 

36.96 

36.84 

36.92 

38.96 

38.22 

42.396 

42.710 

43.6640 

47.177 

46.5910 

43 

42 

42 

40.000 

41.800 

20-50 

42.3820 

42.3820 

26 (MSDS: 24-28) 

26 (MSDS: 24-28) 

33 (MSDS: 30-35) 

33 (MSDS: 30-35) 

38 (MSDS: 3&40) 

34 (MSDS: 32-36) 

44 (MSDS: 42-46) 

40 (MSDS: 30-50) 

46.5 (MSDS: 46^7) 

20.5 (MSDS: 19-22) 

35 (MSDS: 20-50) 

36.85 

30 (MSDS: 25-34) 

30 

30 (MSDS: 25-34) 

40 

Avg 

Styrene 

Wt% 

42.71 

46.59 

36.96 

36.84 

36.92 

38.96 

38.22 

42.40 

42.71 

43.66 

47.18 

46.59 

.43.00 

42.00 

42.00 

40.00 

41.80 

35.00 

42.38 

42.38 

26.00 

26.00 

33.00 

33.00 

38.00 

34.00 

44.00 

40.00 

46.50 

20.50 

35.00 

36.85 

30.00 

30.00 

30.00 

40.00 

Max 

Styrene 

Wt% 

42.71 

46.59 

36.96 

36.84 

36.92 

38.96 

38.22 

42.40 

42.71 

43.66 

47.18 

46.59 

43.00 

42.00 

42.00 

40.00 

41.80 

50.00 

42.38 

42.38 

26.00 

26.00 

33.00 

33.00 

38.00 

34.00 

44.00 

40.00 

46.50 

20.50 

35.00 

36.85 

30.00 

30.00 

30.00 

40.00 

MMA Wt% 

5 

NONE 

3.00 

3.00 

3 

3 

4 

4.374 

5.000 

4.5 

NONE 

NONE 

5 

5 

5 

5.000 

5.001 

1-5 

4.7370 

4.7370 

24 (MSDS: 22-26) 

24 (MSDS: 22-26) 

NONE 

NONE 

NONE 

10 

NONE 

NONE 

NONE 

17 (MSDS: 15-19) 

3 (MSDS: 1-5) 

3.00 

NONE 

NONE 

NONE 

NONE 

Avg 

MMA 

W t% 

5.00 

0.00 

3.00 

3.00 

3.00 

3.00 

4.00 

4.37 

5.00 

4.50 

0.00 

0.00 

5.00 

5.00 

5.00 

5.00 

5.00 

3.00 

4.74 

4.74 

24.00 

24.00 

0.00 

0.00 

0.00 

10.00 

0.00 

0.00 

0.00 

17.00 

3.00 

3.00 

0.00 

0.00 

0.00 

0.00 

Max 

MMA 

W t % 

5.00 

0.00 

3.00 

3.00 

3.00 

3.00 

4.00 

4.37 

5.00 

4.50 

0.00 

0.00 

5.00 

5.00 

5.00 

5.00 

5.00 

5.00 

4.74 

4.74 

24.00 

24.00 

0.00 

0.00 

0.00 

10.00 

0.00 

0.00 

0.00 

17.00 

3.00 

3.00 

0.00 

0.00 

0.00 

0.00 

Avg Total 

VOC/HAP 

Wt% 

47.71 

46.59 

39.96 

39.84 

39.92 

41.96 

42.22 

46.77 

47.71 

48.16 

47.18 

46.59 

48.00 

47.00 

47.00 

45.00 

46.80 

38.00 

47.12 

47.12 

50.00 

50.00 

33.00 

33.00 

38.00 

44.00 

44.00 

40.00 

46.50 

37.50 

38.00 

39.85 

30.00 

30.00 

30.00 

40.00 

Max Total 

VOC/HAP 

Wt% 

47.71 

46.59 

39.96 

39.84 

39.92 

41.96 

42.22 

46.77 

47.71 

48.16 

47.18 

46.59 

48.00 

47.00 

47.00 

45.00 

46.80 

55.00 

47.12 

47.12 

50.00 

50.00 

33.00 

33.00 

38.00 

44.00 

44.00 

40.00 

46.50 

37.50 

38.00 

39.85 

30.00 

30.00 

30.00 

40.00 

Current 

Gel Coat 

($/lb) 

3.77 

3.06 

3.06 

3.06 

4.99 

4.99 

3.06 

3.06 

3.77 

3.06 

3.06 

3.06 

3.77 

3.77 

3.77 

3.77 

3.77 

4.99 

. 3.77 

3.77 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

Page 4 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

26 

26 

27 

27 

28 

28 

29 

30 

30 

32 

32 

32 

32 

33 

33 

33 

33 

34 

35 

35 

36 

37 

37 

37 

38 

39 

39 

40 

40 

41 

41 

41 

41 

42 

42 

43 

43 

44 

44 

44 

45 

45 

45 

46 

46 

47 

Total Facility 

Consumption 

(lb/yr) 

64,527 

2,425 

497 

520 

3,053 

6,616 

6,794 

420 

1,208 

1,400 

11,000 

1,300 

360 

1,620 

18,661 

660 

600 

767 

2,277 

1,751 

Current 

Max HAP 

(lbs/yr) 

1,221 

84 

358 

809 

191 

62 

234 

1,026 

387 

769 

266 

1,614 

349 

1,100 

749 

494 

694 

231 

540 

24 

840 

2,823 

1,400 

937 

. 606 

142 

28 

27 

744 

6,561 

614 

1,301 

231 

138 

169 

112 

172 

59 

237 

68 

682 

314 

84 

231 

601 

1,457 

Current 

Total HAP 

(lbs/yr) 

26,000 

1,167 

253 

234 

1,413 

2,998 

3,036 

231 

564 

840 

5,160 

606 

170 

772 

8,707 

308 

285 

364 

1,080 

832 

Current 

Weighted 

Max HAP 

(Wt%) 

40.29 

48.14 

50.92 

45.00 

46.27 

45.31 

44.69 

55.00 

46.72 

60.00 

46.91 

46.60 

47.11 

47.64 

46.66 

46.64 

47.42 

47.44 

47.45 

47.51 

Current Gel 

Coat 

Volume 

(gal/yr) 

286 

20 

84 

176 

38 

14 

57 

248 

85 

179 

64 

383 

95 

256 

182 

135 

165 

43 

127 

6 

143 

662 

332 

221 

143 

33 

7 

7 

172 

1,556 

147 

305 

54 

33 

40 

26 

40 

14 

55 

16 

159 

74 

20 

54 

139 

344 

Current 

Total Gel 

Coat 

Volume 

(gal/yr) 

6,542 

260 

51 

57 

333 

721 

736 

43 

133 

143 

1,215 

143 

40 

179 

2,061 

73 

66 

85 

252 

193 

Current 

Max HAP 

(lb/gal) 

4.27 

4.24 

4.25 

4.60 

5.07 

4.57 

4.14 

4.14 

4.57 

4.30 

4.13 

4.22 

3.66 

4.30 

4.13 

3.66 

4.22 

5.42 

4.26 

4.07 

5.88 

4.26 

4.22 

4.25 

4.23 

4.27 

4.20 

4.15 

4.32J 

4.22 

4.19 

4.27 

4.27 

4.19 

4.27 

4.25 

4.31 

4.22 

4.33 

4.25 

4.30 

4.27 

4.22 

4.26 

4.32 

4.24 

Current 

Weighted 

Max HAP 

(lb/gal) 

3.97 

4.49 

4.94 

4.14 

4.25 

4.16 

4.12 

5.42 

4.25 

5.88 

4.25 

4.23 

4.26 

4.31 

4.22 

4.23 

4.29 

4.30 

4.29 

4.30 

Current. 

Max HAP 

emitted 

(Ib/ton) 

558 

559 

466 

655 

640 

655 

523 

523 

624 

577 

531 

554 

369 

577 

531 

369 

554 

732 

563 

453 

847 

563 

556 

560 

555 

567 

552 

538 

577 

554 

547 

565 

567 

546 

564 

560 

579 

553 

580 

560 

577 

565 

554 

563 

576 

556 

Current 

Max HAP 

emitted 

(lb/yr) 

728 

50 

199 

515 

121 

39 

136 

596 

241 

465 

155 

960 

176 

665 

438 

249 

413 

154 

323 

13 

593 

1,690 

834 

560 

360 

85 

17 

16 

450 

3,903 

363 

780 

138 

82 

101 

67 

104 

35 

144 

41 

413 

188 

50 

138 

363 

868 

Current 

Total Max 

HAP 

emitted 

(lb/yr) 

14,033 

714 

160 

136 

838 

1,757 

1,765 

154 

337 

593 

3,084 

360 

102 

466 

5,185 

183 

171 

219 

651 

501 

Current 

Weighted 

Max HAP 

emitted 

(Ib/ton) 

435 

589 

643 

523 

549 

531 

520 

732 

557 

847 

561 

555 

565 

575 

556 

555 

571 

571 

572 

573 

Styrene Wt% 

42.396 

41.800 

41.99 

41.48 

40.74 

41.48 

40 

40 

45 

42.710 

41.406 

46.591 

33.63 

42.710 

41.406 

33.63 

46.591 

20-50 

42.3 

36.5 

60 

42.3080 

46.6640 

42.4650 

41.8660 

42.2930 

46.4690 

40.768 

42.71 

46.591 

42.1560 

42.3820 

42.2930 

41.9570 

42.3120 

42.4650 

42.7990 

41.776 

42.8500 

42.4650 

42.705 

42.3820 

46.591 

42.3080 

42.6900 

42.2970 

Avg 

Styrene 

W t% 

42.40 

41.80 

41.99 

41.48 

40.74 

41.48 

40.00 

40.00 

45.00 

42.71 

41.41 

46.59 

33.63 

42.71 

41.41 

33.63 

46.59 

35.00 

42.30 

36.50 

60.00 

42.31 

46.66 

42.47 

41.87 

42.29 

46.47 

40.77 

42.71 

46.59 

42.16 

42.38 

42.29 

41.96 

42.31 

42.47 

42.80 

41.78 

42.85 

42.47 

42.71 

42.38 

46.59 

42.31 

42.69 

42.30 

Max 

Styrene 

W t% 

42.40 

41.80 

41.99 

41.48 

40.74 

41.48 

40.00 

40.00 

45.00 

42.71 

41.41 

46.59 

33.63 

42.71 

41.41 

33.63 

46.59 

50.00 

42.30 

36.50 

60.00 

42.31 

46.66 

42.47 

41.87 

42.29 

46.47 

40.77 

42.71 

46.59 

42.16 

42.38 

42.29 

41.96 

42.31 

42.47 

42.80 

41.78 

42.85 

42.47 

42.71 

42.38 

46.59 

42.31 

42.69 

42.30 

MMA Wt% 

4.374 

5.001 

NONE 

5-10 

10 

10 

5 

5 

5 

5 

4.011 

NONE 

2.93 

5 

4.011 

2.93 

NONE 

1-5 

4.7 

4.8 

NONE 

4.7370 

NONE 

4.3920 

4.7370 

4.9470 

NONE 

4.997 

5.0 

NONE 

4.0500 

4.7370 

4.9470 

4.2030 

4.7370 

4.3920 

5.000 

4.737 

5.000 

4.3920 

5.000 

4.7370 

NONE 

4.7370 

5.000 

4.3920 

Avg 

MMA 

W t % 

4.37 

5.00 

0.00 

7.50 

10.00 

10.00 

5.00 

5.00 

5.00 

5.00 

4.01 

0.00 

2.93 

5.00 

4.01 

2.93 

0.00 

3.00 

4.70 

4.80 

0.00 

4.74 

0.00 

4.39 

4.74 

4.95 

0.00 

5.00 

5.00 

0.00 

4.05 

4.74 

4.95 

4.20 

4.74 

4.39 

5.00 

4.74 

5.00 

4.39 

5.00 

4.74 

0.00 

4.74 

5.00 

4.39 

Max 

MMA 

W t % 

4.37 

5.00 

0.00 

10.00 

10.00 

10.00 

5.00 

5.00 

5.00 

5.00 

4.01 

0.00 

2.93 

5.00 

4.01 

2.93 

0.00 

5.00 

4.70 

4.80 

0.00 

4.74 

0.00 

4.39 

4.74 

4.95 

0.00 

5.00 

5.00 

0.00 

4.05 

4.74 

4.95 

4.20 

4.74 

4.39 

5.00 

4.74 

5.00 

4.39 

5.00 

4.74 

0.00 

4.74 

5.00 

4.39 

Avg Total 

VOC/HAP 

Wt% 

46.77 

46.80 

41.99 

48.98 

50.74 

51.48 

45.00 

45.00 

50.00 

47.71 

45.42 

46.59 

36.56 

47.71 

45.42 

36.56 

46.59 

38.00 

47.00 

41.30 

60.00 

47.05 

46.66 

46.86 

46.60 

47.24 

46.47 

45.77 

47.71 

46.59 

46.21 

47.12 

47.24 

46.16 

47.05 

46.86 

47.80 

46.51 

47.85 

46.86 

47.71 

47.12 

46.59 

47.05 

47.69 

46.69 

Max Total 

VOC/HAP 

Wt% 

46.77 

46.80 

41.99 

51.48 

50.74 

51.48 

45.00 

45.00 

50.00 

47.71 

45.42 

46.59 

36.56 

47.71 

45.42 

36.56 

46.59 

55.00 

47.00 

41.30 

60.00 

Current 

Gel Coat 

($/lb) 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.77 

3.77 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

3.06 

4.99 

3.77 

3.06 

3.77 

47.05| 3.77 

46.66 

46.86 

46.60 

47.24 

46.47 

45.77 

47.71 

46.59 

46.21 

47.12 

47.24 

46.16 

47.05 

46.86 

47.80 

46.51 

47.85 

46.86 

47.71 

47.12 

46.59 

47.05 

47.69 

46.69 

3.06 

3.06 

3.06 

3.77 

3.06 

3.77 

3.77 

3.06 

3.77 

3.77 

3.77 

3.77 

3.77 

3.06 

3.77 

3.77 

3.77 

3.06 

3.77 

3.77 

3.06 

3.77 

3.77 

3.06 

Page 5 
•~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

47 

47 

48 

49 

49 

49 

49 

50 

51 

53 

54 

110 

112 

115 

115 

Total Facility 

Consumption 

(lb/yr) 

7,681 

2,295 

5,224 

6,166 

935 

1,067 

12,000 

200 

5,000 

1,715 

125.1 

112.0 

Current 

Max HAP 

(lbs/yr) 

2,039 

141 

1,095 

2,093 

116 

113 

93 

2,457 

373 

509 

5,583 

80 

2,385 

308 

400 

Current 

Total HAP 

(lbs/yr) 

3,637 

1,095 

2,416 

2,457 

373 

509 

5,583 

80 

2,385 

708 

Current 

Weighted 

Max HAP 

(Wt%) 

47.35 

47.71 

46.24 

39.84 

39.84 

47.71 

46.52 

40.00 

47.71 

41.29 

Current Gel 

Coat 

Volume 

(gal/yr) 

471 

33 

254 

496 

28 

28 

19 

616 

93 

119 

1,323 

18 

554 

82 

100 

Current 

Total Gel 

Coat 

Volume 

(gal/yr) 

848 

254 

571 

616 

93 

119 

1,323 

18 

554 

182 

Current 

Max HAP 

(lb/gal) 

4.33 

4.27 

4.30 

4.22 

4.21 

4.01 

4.80 

3.99 

3.99 

4.29 

4.22 

4.34 

4.30 

3.76 

4.00 

Current 

Weighted 

Max HAP 

(lb/gal) 

4.29 

4.30 

4.23 

3.99 

3.99 

4.29 

4.22 

4.34 

4.30 

3.89 

Current 

Max HAP 

emitted 

(Ib/ton) 

580 

565 

577 

553 

553 

389 

701 

427 

427 

577 

553 

429 

577 

429 

472 

Total tons HAP emitted for major sources = 

| | 

MACT gel coats: total tons HAP emitted = 

Non-MACT gel coats: tons HAP emitted for major sources only = 

Current 

Max HAP 

emitted 

(lb/yr) 

1,235 

85 

662 

1,244 

69 

58 

61 

1,315 

199 

308 

3,318 

43 

1,442 

165 

223 

30.3 

1.1 

29.2 

Current 

Total Max 

HAP 

emitted 

(lb/yr) 

2,188 

662 

1,432 

1,315 

199 

308 

3,318 

43 

1,442 

389 

Current 

Weighted 

Max HAP 

emitted 

(Ib/ton) 

570 

577 

548 

427 

427 

577 

553 

429 

577 

453 

Styrene Wt% 

42.8500 

42.3820 

42.705 

41.777 

46.4990 

37.7300 

43.58 

36.84 

36.84 

42.710 

41.786 

30-40 

42.705 

40.00 

42.35 

Avg 

Styrene 

Wt% 

42.85 

42.38 

42.71 

41.78 

46.50 

37.73 

|_ 43.58 

36.84 

36.84 

42.71 

41.79 

35.00 

42.71 

40.00 

42.35 

Max 

Styrene 

W t% 

42.85 

42.38 

42.71 

41.78 

46.50 

37.73 

43.58 

36.84 

36.84 

42.71 

41.79 

40.00 

42.71 

40.00 

42.35 

MMA Wt% 

5.0000 

4.7370 

5.000 

4.737 

NONE 

NONE 

5-10 

3.00 

3.00 

5.000 

4.737 

NONE 

5.000 

0.00 

0.00 

Avg 

MMA 

W t% 

5.00 

4.74 

5.00 

4.74 

0.00 

0.00 

7.50 

3.00 

3.00 

5.00 

4.74 

0.00 

5.00 

0.00 

0.00 

Max 

MMA 

W t% 

5.00 

4.74 

5.00 

4.74 

0.00 

0.00 

10.00 

3.00 

3.00 

5.00 

4.74 

0.00 

5.00 

0.00 

0.00 

Avg Total 

VOC/HAP 

Wt% 

47.85 

47.12 

47.71 

46.51 

46.50 

37.73 

51.08 

. 39.84 

39.84 

47.71 

46.52 

35.00 

47.71 

40.00 

42.35 

Max Total 

VOC/HAP 

Wt% 

47.85 

47.12 

47.71 

46.51 

46.50 

37.73 

53.58 

39.84 

39.84 

47.71 

46.52 

40.00 

47.71 

40.00 

42.35 

Current 

Gel Coat 

($/lb) 

3.7-7 

3.77 

3.77 

3.77 

3.06 

3.06 

3.06 

3.06 

3.06 

3.77 

3.77 

3.06 

3.77 

3.06 

3.77 

Default avg cost for tooling gel coats for case studies (positive co: 

I 

i 

Page 6 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

1 

2 

12 

14 

14 

14 

14 

14 

14 

14 

14 

16 

17 

17 

17 

18 

18 

19 

21 

23 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

26 

MACT 

Gel Coat 

($/lb) 

3.96 

3.06 

3.06 

3.06 

3.96 

3.96 

3.06 

3.06 

3.96 

3.96 

3.06 

3.06 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.06 

3.96 

3.96 

3.06 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

3.06 

3.06 

Total Gel 

coat Cost 

($/yr) 

888 

1,708 

0 

0 

392 

730 

23 

0 

421 

404 

8,273 

HAP 

Thinner 

Name 

none 

none 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NR 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

HAP 

Thinner 

Quantity 

none 

none 

NONE 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

HAP 

Thinner 

Quantity 

Units 

none 

none 

NONE 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

Total 

VOC 

Thinner 

Quantity 

none 

none 

NONE 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

Total 

VOC 

Thinner 

Quantity 

Units 

none 

none 

NONE 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

NONE 

Density 

(lb/gal) 

9.02 

9.05 

10.01 

10.01 

10.01 

9.17 

9.17 

9.09 

9.02 

8.9990 

9.03220 

9.04640 

9.04 

9.06 

9.06 

9.23 

9.07 

9.86 

9.05970 

9.02 

8.67 

8.6 

11.84 

11.76 

9.92 

8.76 

9.09 

9.92 

8.67 

10.34 

9.85 

10.01 

9.17 

10.67 

9.17 

9.9 

Avg 

Density 

(lb/gal) 

9.02 

9.05 

10.01 

10.01 

10.01 

9.17 

9.17 

9.09 

9.02 

9.00 

9.03 

9.05 

9.04 

9.06 

9.06 

9.23 

9.07 

9.86 

9.06 

9.02 

8.67 

8.60 

11.84 

11.76 

9.92 

8.76 

9.09 

9.92 

8.67 

10.34 

9.85 

10.01 

9.17 

10.67 

9.17 

9.90 

Max 

Density 

(lb/gal) 

9.02 

9.05 

10.01 

10.01 

10.01 

9.17 

9.17 

9.09 

9.02 

9.00 

9.03 

9.05 

9.04 

9.06 

9.06 

9.23 

9.07 

9.86 

9.06 

9.02 

8.67 

8.60 

11.84 

11.76 

9.92 

8.76 

9.09 

9.92 

8.67 

10.34 

9.85 

10.01 

9.17 

10.67 

9.17 

9.90 

Pollution Prevention 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

HAND LAY UP WHENEVER POSSIBLE 

HAND LAY UP WHENEVER POSSIBLE 

HAND LAY UP WHENEVER POSSIBLE 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

Method of Appl/Equip 

Magnum AAAS ATG-3500 

Binks/Poly-Craft Model 775 

SAME GEL GUNS AS TABLE 5 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

BINKS G-755 AAAS 

MAGNUM 

BINKS AA, AAAS 

BINKS AA, AAAS 

EITHER 1 QT.CUP GUN OR BINKS MODEL #80 

EITHER 1 QT.CUP GUN OR BINKS MODEL #80 

NR 

BINKS MODEL 18 

BINKS HVLP 2001 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 

BINKS 102-2500 HVLP 

BINKS 102-2500 HVLP 

BINKS 102-2500 HVLP 

MAGNUM HVLPF-6000 

Page 7 

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CL 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

47 

47 

48 

49 

49 

49 

49 

50 

51 

53 

54 

110 

112 

115 

115 

MACT 

Gel Coat 

($/lb) 

3.96 

3.96 

3.96 

3.96 

3.06 

3.96 

3.06 

3.06 

3.06 

3.96 

3.96 

3.96 

3.96 

3.96 

3.96 

ts only) = 

Total Gel 

coat Cost 

($/yr) 

684 

382 

1,265 

0 

0 

192 

2,797 

93 

832 

1,006 

1,045 

HAP 

Thinner 

Name 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NR 

NR 

NR 

NR 

HAP 

Thinner 

Quantity 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NR 

NR 

NR 

NR 

HAP 

Thinner 

Quantity 

Units 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NR 

NR 

NR 

NR 

Total 

VOC 

Thinner 

Quantity 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NR 

NR 

NR 

NR 

Total 

VOC 

Thinner 

Quantity 

Units 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NONE 

NONE 

NONE 

NONE 

NR 

NR 

NR 

NR 

Density 

(lb/gal) 

9.05170 

9.05970 

9.02 

9.07 

9.04360 

10.63200 

8.96 

10.01 

10.01 

9 

9.07 

9.17-10.84 

9.02 

9.39 

9.44 

Avg 

Density 

(lb/gal) 

9.05 

9.06 

9.02 

9.07 

9.04 

10.63 

8.96 

10.01 

10.01 

9.00 

9.07 

10.01 

9.02 

9.39 

9.44 

Max 

Density 

(lb/gal) 

9.05 

9.06 

9.02 

9.07 

9.04 

10.63 

8.96 

10.01 

10.01 

9.00j 

9.07 

10.84 

9.02 

9.39 

9.44 

Pollution Prevention 

NR 

NR 

EMPLOYEE TRAINING 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

GEL COAT APPLIED IN SPRAY BOOTH 

GEL COAT APPLIED IN 1 OF 2 SPRAY BOOTH 

WALL EXHAUST FANS 

WALL EXHAUST FANS 

Method of Appl/Equip 

BINKS MODEL 80 AAAS 

BINKS MODEL 80 AAAS 

MAGNUM MLS2400 RKPCK 

NR 

NR 

NR 

NR 

BINKS 2001/AAAS 

BINKS 2001 AAAS 

GLASCRAFT LPA2 

BINKS PRESSURE POT 

SPRAY GUN 

SPRAY GUN 

HVLP-AIR ASSISTED 

HVLP-AIR ASSISTED 

Page 9 
~8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID 

1 

2 

12 

14 

14 

14 

14 

14 

14 

14 

14 

16 

17 

17 

17 

18 

18 

19 

21 

23 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

25 

26 

Comments 

NR 

NR 

NR 

We use some Ferro Patch Booster in some of the tooling gels, 382 lbs in 1996, 77.3% styrene; Also used Cook 

Patch Booster, 302 lbs in 1996, 77.1% styrene; and Cook Spud Patch 9704900, 142 lbs in 1996, 50.9% styrene 

We use some Ferro Patch Booster in some of the tooling gels, 382 lbs in 1996, 77.3% styrene; Also used Cook 

Patch Booster, 302 lbs in 1996, 77.1% styrene; and Cook Spud Patch 9704900, 142 lbs in 1996, 50.9% styrene 

We use some Ferro Patch Booster in some ofthe tooling gels, 382 lbs in 1996, 77.3% styrene; Also used Cook 

Patch Booster, 302 lbs in 1996, 77.1% styrene; and Cook Spud Patch 9704900, 142 lbs in 1996, 50.9% styrene 

We use some Ferro Patch Booster in some ofthe tooling gels, 382 lbs in 1996, 77.3% styrene; Also used Cook 

Patch Booster, 302 lbs in 1996, 77.1% styrene; and Cook Spud Patch 9704900,142 lbs in 1996, 50.9% styrene 

Tooling gel coats are applied by either Magnum 5500 HVLP gun or a Binks Model 18 2-qt or 1-qt pot gun for small 

applications 

Tooling gel coats are applied by either Magnum 5500 HVLP gun or a Binks Model 18 2-qt or 1-qt pot gun for small 

applications 

Tooling gel coats are applied by either Magnum 5500 HVLP gun or a Binks Model 18 2-qt or 1-qt pot gun for small 

applications 

Tooling gel coats are applied by either Magnum 5500 HVLP gun or a Binks Model 18 2-qt or 1-qt pot gun for small 

applications 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

NR 

Page 10 
~8782449.xls

, Tooling Gel Coats 2/14/2003 

Facility ID 26 26 27 27 28 28 29 30 30 32 32 32 32 33 33 33 33 34 35 35 36 37 37 37 

NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR 

38 39 39 40 40 41 41 41 41 42 42 43 43 44 44 44 45 45 45 46 46 47 NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR 

Comments 

Page 11 
-8782449.xls, Tooling Gel Coats 2/14/2003 

Facility 

ID Comments 

47 NR 

47 NR 

48 NR 

49 NR 

49 NR 

49 NR 

49 NR 

50 NR 

51 NR 

53 NR 

54 NR 

110 NR 

112 

115 

115 

SPRAY BOOTHS ARE VENTILATED THRU FIBER PAD FILTERS 

NR 

NR 

Page 12