0 n/a n/a

021172 Electric Motor & Controls Subsystem -Electrical Housings/C

9 72 Electrical Housings/Support Structure

A Control Module Subassembly, H Housing, Main Control Unit

B H Housing Electronics Subassembly (Casting & Diversion Plate Sub)

B.1

C H Cover Transaxle Electronics 

Components PIA to Subassembly of H 

Housing, (Assembled by VO)

Subassembl

y

Component

NEW TECHNOLOGY GENERAL PART INFORMATION:

Item

Subsystem

SubSubsystem

Assembly

Name/Description
-Electrical Housings/Covers/Support Structures

02 11 72 - N0502 - 01 1 Full 1

on Plate Sub) 02 11 72 - N0502 - 02 1 Full 1

02 11 72 - N0502 - 03 1 Full 1

Includes compoents which are PIA 

to subassembly of Housing 

Electronics Subassembly, 

assembled by OE.

02 11 72 - N0502 - 04 1 Full 1

Scaling 

Factor 

(Default 

=1)

T INFORMATION:

Full, 

Modificati

on, 

Differentia

NEW TECHNOLOGY PACKAGE 

Part Number

Q

T

Y/

Subsyste

m

Notes
Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D

$ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ -

$ 35.11 $ 7.36 $ 43.28 $ 85.76 $ 1.12 $ 5.28 $ 4.88 $ 2.02 $ 13.30

$ 5.98 $ 2.71 $ 15.29 $ 23.98 $ 0.84 $ 1.61 $ 1.48 $ 0.62 $ 4.54

$ 16.07 $ 3.96 $ 25.55 $ 45.57 $ 0.23 $ 3.03 $ 2.79 $ 1.15 $ 7.20

$ 6.18 $ - $ - $ 6.18 $ - $ - $ - $ - $ -

$ 6.88 $ 0.70 $ 2.44 $ 10.02 $ 0.05 $ 0.65 $ 0.60 $ 0.25 $ 1.55

$ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ -

$ 35.11 $ 7.36 $ 43.28 $ 85.76 $ 1.12 $ 5.28 $ 4.88 $ 2.02 $ 13.30

Total 

Markup 

Cost 

(Componen

Total 

Manufactur

ing Cost 

(Componen

Markup

NEW TECHNOLOGY PACKAGE COST INFORMATION

Manufacturing 
$ - $ -

$ - $ -

$ - $ -

$ 0.70 $ 99.75 Assume 2/3 of Electrical Housings and Covers are required to support 

single 30kW motor/generator and assoicated power electronics. 

$ 0.09 $ 28.61

Calculate material (M) usage change based on 2/3 of Fusion baseline 

cost Calculate labor (L), mfging overhead (MOH), and Mark-up (MU) 

price changes using L/M and MOH/M and 'MU/TMC ratios developed 

for baseline castings.

$ 0.30 $ 53.08

Calculate material (M) usage change based on 2/3 of Fusion baseline 

cost Calculate labor (L), mfging overhead (MOH), and Mark-up (MU) 

price changes using L/M and MOH/M and 'MU/TMC ratios developed 

for baseline castings.

$ - $ 6.18 No Change

$ 0.31 $ 11.88

Calculate material (M) usage change based on 2/3 of Fusion baseline 

cost Calculate labor (L), mfging overhead (MOH), and Mark-up (MU) 

price changes using L/M and MOH/M and 'MU/TMC ratios developed 

for baseline castings.

$ - $ -

$ - $ -

$ 0.70 $ 99.75

$ -

Total 

Packaging 

Cost 

(Compone

Net 

Component

/ Assembly

Cost 

Ford Fusion Conversion from e-CVT to IMGA

Scaling Parameter Description
Scaling Factor Relative 

to Base (Ford Fusion 

HEV)

Value 

$ 68.10

0.667 $ 19.02

 Use Motor Power Ratio to Baseline (30kW) to 

account for smaller motor and power electronics 

packaging 

0.667 $ 35.18

 Use Motor Power Ratio to Baseline (30kW) to 

account for smaller motor and power electronics 

packaging 

1.000 $ 6.18 Constant

0.667 $ 7.71

 Use Motor Power Ratio to Baseline (30kW) to 

account for smaller motor and power electronics 

packaging 

$ 68.10

0

Vehicle Segment

Subcompact

Compact/Small

Mid/Large

MiniVan

Small-Mid Truck

Mid-Large Truck

Ford Fusion Conversion from e-CVT to IMGA

Scaling Parameter(s) Description
Scaling Factor Relative 

to Base (Ford Fusion 

HEV)

Value 

Scaling Factor Relative 

to Base (Ford Fusion 

HEV)

Value 

$ 45.40 $ 53.65

0.422 $ 12.04 0.511 $ 14.58

0.422 $ 22.28 0.511 $ 26.97

1.000 $ 6.18 1.000 $ 6.18

0.422 $ 4.89 0.511 $ 5.91

$ 45.40 $ 53.65

1 2

Motor Size "kW"

19

23

36

30

27

34

Sub-Compact Vehicle Segment Small/Compact Vehicle Segment 
Scaling Factor Relative 

to Base (Ford Fusion 

HEV)

Value 

Scaling Factor Relative 

to Base (Ford Fusion 

HEV)

Value 

$ 80.48 $ 68.10

0.800 $ 22.82 0.667 $ 19.02

0.800 $ 42.22 0.667 $ 35.18

1.000 $ 6.18 1.000 $ 6.18

0.800 $ 9.26 0.667 $ 7.71

$ 80.48 $ 68.10

3 4

Mid Size/Vehicle Segment Large Size Vehicle Segment
Scaling Factor Relative 

to Base (Ford Fusion 

HEV)

Value 

Scaling Factor Relative 

to Base (Ford Fusion 

HEV)

Value 

$ 61.91 $ 76.35

0.600 $ 17.12 0.756 $ 21.55

0.600 $ 31.66 0.756 $ 39.87

1.000 $ 6.18 1.000 $ 6.18

0.600 $ 6.94 0.756 $ 8.74

$ 61.91 $ 76.35

5 6

Passenger + Midsize Towing Truck Segment Passenger or Commercial Truck with Strong