### 0 **n/a n/a** 



# 021172 Electric Motor & Controls Subsy **stem -Electrical Housings/Cov ers/Support Structures**  9 **72 Electrical Housings/Support Structure**  A Control Module Subassembly , H Housing, Main Control Unit B H Housing Electronics Subassembly (Casting & Diversion Plate Sub) B.1 C H Cover Transaxle Electronics Components PIA to Subassembly of H Housing, (Assembled by VO)SubassemblyComponent 

# NEW TECHNOLOGY GENERA **L PA RT INFORMA**  **TION:**ItemSubsystemSubSubsystemAssembly 

### Name/Description

# 021172 Electric Motor & Controls Subsy **stem -Electrical Housings/Cov ers/Support Structures** 

02 11 72 - N0502 - 01 1 Full 1 

### H Housing Electronics Subassembly (Casting & Diversion Plate Sub) 02 11 72 - N0502 - 02 1 Full 1 

### 02 11 72 - N0502 - 03 1 Full 1 Includes compoents which are PIA to subassembly of Housing Electronics Subassembly, assembled by OE. 

### 02 11 72 - N0502 - 04 1 Full 1 

### Scaling Factor (Default =1) 

# NEW TECHNOLOGY GENERA **L PA RT INFORMA**  **TION:** Full, Modificati on, Differentia 

# NEW TECHNOLOGY PA **CKA GE**  Part NumberQTY/Subsystem 

### NotesMaterial Labor Burden End Item Scrap SG&A Profit ED&T-R&D

**- $**  **-**

**$ -** 

**$ -** 

**$ -** 

**$ -** 

**$ -** 

**$ -** 

**$ -** 

**$**



### - $ -

$ -

$ **-**

**$** -

$ -

$ -

$ -

$ **-**

**$**

- $ -

$ -

$ **-**

**$** -

$ -

$ -

$ -

$ **-**

**$**

**35.11 $**  **7.36**

**$ 43.28** 

**$ 85.76** 

**$ 1.12** 

**$ 5.28** 

**$ 4.88** 

**$ 2.02** 

**$ 13.30** 

**$** 

### 5.98 $ 2.71

$ 15.29

$ **23.98**

**$** 0.84

$ 1.61

$ 1.48

$ 0.62

$ **4.54**

**$** 16.07 $ 3.96

$ 25.55

$ **45.57**

**$** 0.23

$ 3.03

$ 2.79

$ 1.15

$ **7.20**

**$** 6.18 $ -

$ -

$ **6.18**

**$** -

$ -

$ -

$ -

$ **-**

**$** 6.88 $ 0.70

$ 2.44

$ **10.02**

**$** 0.05

$ 0.65

$ 0.60

$ 0.25

$ **1.55**

**$**

- $ -

$ -

$ **-**

**$** -

$ -

$ -

$ -

$ **-**

**$**

- $ -

$ -

$ **-**

**$** -

$ -

$ -

$ -

$ **-**

**$ 35.11**  **$ 7.36** 

**$ 43.28** 

**$ 85.76** 

**$ 1.12** 

**$ 5.28** 

**$ 4.88** 

**$ 2.02** 

**$ 13.30** 

**$ Total**  **Markup Cost**  **(Componen Total**  **Manufactur ing Cost**  **(Componen** Markup 

# NEW TECHNOLOGY PA **CKA GE COST INFORMA**  **TION** Manufacturing**-**

**$ -** 

**$**



### - $ **-**

**$**

- $ **-**

**$**

**0.70 $**  **99.75**

**$ Assume 2/3 of Electrical Housings and Covers are required to support** 

**single 30kW motor/generator and assoicated power electronics.** 

### 0.09 $ **28.61**

**$ Calculate material (M) usage change based on 2/3 of Fusion baseline** 

**cost Calculate labor (L), mfging overhead (MOH), and Mark-up (MU) price changes using L/M and MOH/M and 'MU/TMC ratios developed**  **for baseline castings.** 

### 0.30 $ **53.08**

**$ Calculate material (M) usage change based on 2/3 of Fusion baseline** 

**cost Calculate labor (L), mfging overhead (MOH), and Mark-up (MU) price changes using L/M and MOH/M and 'MU/TMC ratios developed**  **for baseline castings.**



### - $ **6.18**

**$ No Change**  

### 0.31 $ **11.88**

**$ Calculate material (M) usage change based on 2/3 of Fusion baseline** 

**cost Calculate labor (L), mfging overhead (MOH), and Mark-up (MU) price changes using L/M and MOH/M and 'MU/TMC ratios developed**  **for baseline castings.**



### - $ **-**

**$**

- $ **-**

**$ 0.70**  **$ 99.75** 

**$**

**-**

**$ Total**  **Packaging Cost**  **(Compone Net** 

**Component / Assembly**  **Cost Ford Fusion Conversion from e-CVT to IMGA**  **Scaling Parameter Description Scaling Factor Relative** 

**to Base (Ford Fusion HEV)**  **Value**

**68.10**

**$ 0.667**  **19.02**

**$ Use Motor Power Ratio to Baseline (30kW) to**  **account for smaller motor and power electronics packaging**  **0.667 35.18** 

**$ Use Motor Power Ratio to Baseline (30kW) to**  **account for smaller motor and power electronics packaging**  **1.000 6.18** 

**$ Constant**  **0.667 7.71** 

**$ Use Motor Power Ratio to Baseline (30kW) to**  **account for smaller motor and power electronics packaging**  **68.10 $** 

0 Vehicle Segment 

### Subcompact Compact/Small Mid/Large MiniVan Sm all-Mid Truck Mid-Large Truck **Ford Fusion Conversion from e-CVT to IMGA Scaling Parameter(s) Description** **Scaling Factor Relative**

**to Base (Ford Fusion HEV)**  **Value Scaling Factor Relative**  **to Base (Ford Fusion HEV)**  **Value**

**45.40 $**  **53.65 $**  **0.422 12.04** 

**$ 0.511**  **14.58 $**  **0.422 22.28** 

**$ 0.511**  **26.97 $**  **1.000 6.18** 

**$ 1.000**  **6.18 $**  **0.422 4.89** 

**$ 0.511**  **5.91 $** 

**45.40 $**  **53.65 $**  1 2 Motor Size "kW " 19 23 36 30 27 34 **Sub-Compact Vehicle Segment Small/Compact Vehicle Segment** **Scaling Factor Relative**

**to Base (Ford Fusion HEV)**  **Value Scaling Factor Relative**  **to Base (Ford Fusion HEV)**  **Value**

**80.48 $**  **68.10 $**  **0.800 22.82** 

**$ 0.667**  **19.02 $**  **0.800 42.22** 

**$ 0.667**  **35.18 $**  **1.000 6.18** 

**$ 1.000**  **6.18 $**  **0.800 9.26** 

**$ 0.667**  **7.71 $** 

**80.48 $**  **68.10 $**  3 4 **Mid Size/Vehicle Segment Large Size Vehicle Segment** **Scaling Factor Relative**

**to Base (Ford Fusion HEV)**  **Value Scaling Factor Relative**  **to Base (Ford Fusion HEV)**  **Value**

**61.91 $**  **76.35 $**  **0.600 17.12** 

**$ 0.756**  **21.55 $**  **0.600 31.66** 

**$ 0.756**  **39.87 $**  **1.000 6.18** 

**$ 1.000**  **6.18 $**  **0.600 6.94** 

**$ 0.756**  **8.74 $** 

**61.91 $**  **76.35 $**  5 6 **Passenger + Midsize Towing Truck Segment Passenger or Commercial Truck with Strong**