AIR POLLUTION CONTROL OPERATION PERMIT 

El FACILITY NO. 125012360 PERMIT NO. 

TYPE: Synthetic Minor, Non-Part 70 Operation Permit 

125012360-F20 

In compliance with the provisions of Chapter 285, Wis. Stats., and Chapters NR400 t o NR499, 

Wis. Adm. Code, 

Name of Source: 

Walnut Hollow Farm Inc. 

Street Address: 

1409 State Hwy 23 

Dodgeville, Iowa County, Wisconsin Responsible Official, &'Title: Alan Ladd, Vice President of Manufacturing 

is authorized to operate a woodcraft manufacturing .facility in conformity with. the conditions THIS OPERATION herein• PERMIT EXPIRES '|Section NR 407.09(1)(b)1., Wis. Adrn. Code] April 28, 201 A RENEWAL APPLICATION MUST BE SUBMITTED AT LEAST 6 MONTHS, BUT 

NOT MORE THAN 18 MONTHS, PRIOR TO THIS EXPIRATION DATE [ss. 285.66(3)(a), Wis. Stats. and NR 407.04(2), Wis. Adm. Code]. No Permittee may continue operation of a source after the operation permit expires, unless the 

Permittee submits a timely application for ren'ewal of the permit. If you submit a timely application for renewal, the existing operation permit will not expire until the renewal application Wis.has beenAdm.finallYcode].acted upon by DNR. [ss. 227.51 (2), 285.62(8)(b), Wis. Stats. and NR 407.04(2), 

This authorization requires compliance by the permit holder with the emission limitations, monitoring requirements and other terms, and conditions set forth in Parts I and II hereof. 

Dated at Fitchburg, Wisconsin,_ •06 

v 

STATE OF WISCONSIN 

DEPARTMENT 

For 

OF NATURAL RESOURCES the Secretary 

By s/ Thomas Roushar Tom Roushar, Supervisor South Central Region Air Program. 
Preamble 

An Asterisk "*" throughout this document denotes legal authority, limitations and conditions which not federally enforceable. are 

The followin ermits orders etc. are ado ted under ss. 285.65 3 Wis. Stats. NR406.11 1 NR407.09 2 d and NR 407.15 c and d 

becomes the -•ceable 

3 and 4 Wis. Adm. Code b Permit125012360-F20 which then document: 125012360-F 10. 

Stack and Process Index 

A. 

B. Stack 

Stack 

S06, 

$04, 

Boiler 

Control C04, Boiler B04 Northfab Wood-Fired Boiler Rated at 11.3 mmBtu/hr 

C. Stack $01, 

B06 200 HP Natural Gas/#2 Fuel Oil Boiler 8.3 mmBtu per hour Control C01, Process P01 Woodworking Equipment Includes saws, sanders, routers, panel glueing clamps, routers, a planer, D. Stack a woodhog,; controlled by baghouse 

E. 

S08, Control C08, Process P08 Wood Dust Storage Silos with baghouse Stack S09, Control C09 Laidig Silo with Cyclone, fed by: Process P09 Custom Built Crosscut Sawmill (Round Saw) Process P07 -: Newman Whitney $282 Planer Process P10- Sawdust Storage Trailers (2) F. Conditions Applicable to the Entire Facility 

Insignificant EmisSions Units 

Maintenance of Grounds,. Equipment, and Bldgs Detain and Oxy Scavenging of Water for Boil ers 

Boiler, Turbine, and HVAC. System Maintenance Pollution Control Equipment Maintenance 

Int Comb Eng Used for Warehouse and Mat Trans Fire Control Equipment 

Janitorial Services 

Office Activities 

Convenience Water Heating Convenience Space Heating ( < 5 mil BTU/hr ) Sanitary Sewer and Plumbing Venting Water based dip coating of finished wood products Painting and staining of finished demonstration products Rough lumber steam heated Wood Kiln 

Electricity heated wood plaque kiln 

Wood Panel Gluing Process 

Transfer system, from wood .silo to sawdust bagging system Conveyor from silo to bagging room 

Permit 

limitations 

Shield_ 

in this 

Unless precluded by the Administrator of the USEPA, compliance with all emission 

established 

operation permit is considered to be compliance with all emission limitations under 

act, that 

ss. 285.01 to 285.87, Wis. Stats., and emission limitations under the federal clean air are applicable to the source if the permit includes the applicable limitation determines that the emission or if the Department limitations do not apply. The following emissionlimitations in the analysis and preliminary were reviewed determination and were determined not to apply to this stationary None source: 
Part__I The headings for the 

limitations 

areas in the permit are defined below. The legal authority for these or methods follows them in [brackets]. 

Pollutant This area will note which poilutant is being regulated by the permit. 

Limitations This area will' list all applicable emission limitations that apply to the case-by,case source, including limitations such 

Control 

as Latest Available Control Techniques (LACT), Best Available Technology (BACT), or Lowest Achievable Emission Rate (LAER). It will also list voluntary restrictions any on hours of operation, raw material permittee use, or production rate requested by the to limit potential to emit. 

Compliance Demonstration The compliance demonstration methods outlined in this used area may be to demonstrate complihnce the associated emission limit the corresponding or work practice standard listed under Limitations area. The compliance demonstration area contains limits parameters on 

limitations. 

or 

The 

other mechanisms that will be monitored periodically to •nsure compliance with the requirement to test as well 

will be stated here. 

as initial and periodic test schedules, if testing i• required, Notwithstanding the •ompliance determination methods which the operator of owner or a sources is authorized to use under ch. NR 439, Wis. Adm. Code, the Department use any relevant information may 

or appropriate method to determine applicable a source's compliance with emission limitatibns. 

Reference Test Methods, Recordkeeping, and Monitoring Requirementa. Specific EPA Reference test methods or other approved test methods will be contained in this area and are the methods that must be used whenever testing is required. A reference test method will be listed even if immediately required. no testing is Also included in this 

frequency area are any recordkeeping requii'ements and their 

monitoring 

and reporting requirements. Accuracy of monitoring equipment and frequency of shall meet, at a minimum, the requirements of Code, ss. NR 439.055(3) and (4), Wis. Adm. as specified in Part II of this permit. 

Condition T_vpe This column will specify other conditions that that are applicable to the entire facility may not be tied to one specific pollutant. 

Conditions Specific conditions usually applicable to the entire facility or compliance requirements. 

Compliance Demonstration This 

demonstrate compliance with 

area contains monitoring and testing requirements and methods to the conditions. 

PARTII-• This section contains the general iimitations requirements that the permittee must abide by. These are standard for most sources of air pollutants so they are included in this section with permit. every 





•oo•o. 

AIR POLLUTION CONTROL OPERATION PERMIT 

EI FACILITY NO: 268009500 PERMIT NO.: 268009500-F01 

TYPE: Synthetic Minor, Non-Part 70 

In compliance with the provisions of Chapter 285, Wis. Stats., and Chapters NR 400 to NR 499, Wis. 

Adm. Code, 

Name of Source: Fiberesiia Industries, Inc. 

Street Address: 37031 E. Wisconsin Avenue, 

Summit, Waukesh/t County, Wisconsin 

Responsible Official, & Title: Larry-Starkweather, President 

is authorized to operate woodworking equipment, wood dust handling systems, hot presses for wood 

lamination, spray coating booths, and boilers an conformity with the conditions herein. 

THIS OPERATION PERMIT EXPIRES. lSeefion NR 407.09(1)(b)1., Wis. Adm. Code] NOVEMBER 3, 2010 

A .RENEWAL APPLICATION MUST BE SUBMITTED AT LEAST 6 MONTHS, BUT NOT 

MORE THAN 18 MONTHS, PRIOR TO THIS EXPIRATION DATE [ss. 285.66(3)(a), Wis. Stats. 

and NR 407.04(2), Wis. Adm. Code]. 

No permittee may continue operation of a source after the operation permit expires, unless the permittee submits a timely application for renewal of the permit. If you submit a timely application for renewal, the 

existing operation permit will not expire until the renewal application has been finally acted upon by DNR. [ss. 227.51(2), 285.62(8)(b), Wis. Stats. and NR 407.04(2), Wis. Adm. Code]. 

This authorization requires compliance by the permit holder with the emission limitations, monitoring requirements and other terms and conditions.set forth in Parts I and II hereof. 

Dated at Waukesha, Wisconsin November 3, 2005 

STATE OF WISCONSIN 

DEPARTMENT OF NATURAL RESOURCES 

For the Secretary 

By /s/Daniel Schramm for Bill Yantawood 11/03/05 

Bill Yantawo0d 

Environmental Engineer .Supervisor 

•jO ° 

• 
PREAMBLE 

An Asterisk (*) throughout this document denotes legal authority, limitations and conditions which are 

not federally enforceable. 

Concurrent Permit Actions Performed as Part of the Review and Issuance of Permit 268009500- 

F01. 

Construction Permits Issued in Conjunction w.ith Permit 268009500-F01 Under s. 285.61(8), Wis. Stats.: 

NONE 

Revised Construction Permits Issued in Conjunction with Permit 268009500-F01. Under s. NR 406.11, Wis. 

Adm. Code: 

NONE 

Operation (CONOP) Permits Iss'ued in Conjunction with Permit 268009500-F01 Under s. 285•62(7)(b), Wis. 

Stats.: 

97-RV:093-OP, and 98-DAA-260-OP 

Revised Operation Permits Issued in Conjunction with Permit 268009500-F01 Under ss. NR 407.11, 407.12, 407.13 and/or 407.14i Wis. Adm. Code: 

97-RV-093-OP-R1, and 98-DAA-260-OP-R1, and MIA-05-80-68-090-R1 

The following permits, orders, etc., are a.dopted, under ss. 285.65(3), Wis. Stats., NR 406.11(1)(c) and (d), NR 407.09(2)(d) and NR 407.15(3) and (4), Wis. Adm. Code, by Permit 268009500-F01 

which then becomes the prima.ry enforceable document: 

# MIA-05-80-68-090, 97-RV-093, 98-DAA•260, 97-RV-093-OP, 98-DAA-260-OP, MIA-05-80-68-090- 

R1, 97-RV-093-OP-R1, and 98-DAA-260-OP-R1 

Stack and Process Index. 

Process B01, Stack S01 Wood-Fired Combustion Chamber and Heat-Recovery Boiler [Eclipse Lookout, Model 5HR, installed 1981 

Process B02, Stack S02 Boiler [Cleaver Brook•, 4.18 MMBtu/hr, inStalled 1966] 

Process B03, Stack S03 Boiler [Cleaver Brooks, 2.68 MMBtu/hr, installed 1955] 

Process P01, Stack S05, Control Device C05 NORTH SPRAY BOOTH [Spray Gun(s): Binks Model 84-501 0- 150 LPS, installed 1965] 

Process P02, Stack S06, Control Device C06 SOUTH SPRAY BOOTH [Spray Gun(s): Binks Model 84-501 0- 150 LPS, installed 1965] 

Process P03, Stack S07, Control Device C07 - WEST SPRAY BOOTH [Spray Gun(s): Binks Model 84-501 0- 150 LPS, installed 1965] 
Process P04, Stacks S08, S17, S12, S13, S18 Miscellaneous wood cutting, routing, sanding, and hogging operations with capture at 99% cohtrol efficiency of wood dust by-products in baghouses for collection and re-use 

[installed or last modified on 1999] 

Process P06, Stack S 19 Adhesive removal manual cleaning operation [operations began before 1980] 

Process P09, Stack S14 Press #5 [Siempelkamp (103" x 52", multi-open); 6,849 sq. ft. board and laminate per hour (max.), installed 1952] 

Process P17, Stack S15 Press #4 [Fjellman (103" x 52", multi-open); 6,849 sq. ft. board and laminate per hour (max.), installed.1952] 

Process P20, Stack S 16 Press #3 [Siempelkamp (103" x 52", single-open); 224 sq. ft. board and laminate per hour 

(max.), installed 1952] 

This source is NOT subject to New Source Performance Stan dards (NSPS). 

Permit Shield Unless precluded by the Administrator of the US EPA, compliance with all emission 

limitations in this operation permit is considered to be compliance with all emission limitations 

established under ss. 285.01 to 285187, Wis. Stats., and emission limitations under the federal clean air 

act, that are applicable to the source if the permit includes the applicable limitation or if the Department 

determines that the emission limitations do not apply. The following emission limitations were reviewed 

in the analysis and preliminary determination and were determined not to apply to this stationary source: 

NONE 

Part I The headings for the areas in the permit are defined below. The legal authority for these 

limitations or methods follows them in [brackets]. 

Pollutant This area will note which pollutant is being regulated by the permit. 

Limitations This area will list all applicable emission limitations that apply to the source, including 

case-by-case limitations stich as Latest Available Control Techniques (LACT), Best Available 

Control Technology (BACT), or Lowest Achievable Emission Rate (LAER). It will also list any 

voluntary restrictions on hours of operation, raw material use, or production rate requested by the 

permittee to limit potential to emit. 

Compliance Demonstration The Compliance demonstration methods outlined in this area may be 

used to demonstrate compliance withthe associated emission limit or work practice standard listed 

under the corresponding Limitations colurrm. The compliance demonstration area contains limits on 

parameters or other mechanisms that will be monitored periodically to ensure compliance with the 

limitations. The requirement to test as well as initial and periodic test schedules, if testing is required, will be stated here. Notwithstanding the compliance determination methods which the owner or 

operator of a sources is authorized to use under ch. NR 439, Wis. Adm. Code, the Department may 

use any relevant information or appropriate method to determine a source's compliance with 

applicable emission limitations. 

Reference Test Methods, Recordkeeping, and Monitoring Requirements Specific USEPA Reference 

test methods or other approved test methods will be contained in this area and are the methods that 
must be used whenever testing is required. A reference test method will be listed even if no testing is 

immediately required. Also included in this area are any recordkeeping requirements and their 

frequency and reporting requirements. Accuracy of monitoring equipment shall meet, at a minimum, 

the requirements of s. NR 439.055(3) and (4), Wis. Adm. Code, as specified in Part II of this permit. 

Condition •[ype - This area will specify other conditions that are applicable to the entire facility that 

may not be tied to one specific pollutant. 

Conditions Specific conditions usually applicable to the entire facility or compliance requirements. 

Compliance Demonstration This area contains monitoring and testing requirements and methods to 

demonstrate compliance with the conditions. 

PART II This section contains the general limitations that the aermittee must abide by. These 

requirements are standard fbr most sources of air pollutants so they are included in this section with every 

permit. 


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