# Patent

## Title
Polymers of isoprene from renewable resources

## Abstract

It has been found that certain cells in culture can convert more than about 0.002 percent of the carbon available in the cell culture medium into isoprene. These cells have a heterologous nucleic acid that (i) encodes an isoprene synthase polypeptide and (ii) is operably linked to a promoter. The isoprene produced in such a cultured medium can then be recovered and polymerized into synthetic rubbers and other useful polymeric materials. The synthetic isoprene containing polymers of this invention offer the benefit of being verifiable as to being derived from non-petrochemical based resources. They can also be analytically distinguished from rubbers that come from natural sources. The present invention more specifically discloses a polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has δ13C value of greater than −22%.

## Background
This is a continuation application of U.S. patent application Ser. No. 13/792,832, filed on Mar. 11, 2013 (now issued as U.S. Pat. No. 8,940,849), which claims the benefit of U.S. patent application Ser. No. 12/459,399, filed on Jun. 30, 2009 (now issued as U.S. Pat. No. 8,420,759), which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/133,521, filed on Jun. 30, 2008. The teachings of U.S. patent application Ser. No. 12/459,399 and U.S. Provisional Patent Application Ser. No. 61/133,521 are incorporated herein by reference in their entirety.


BACKGROUND OF THE INVENTION
Isoprene (2-methyl-buta-1,3-diene) is an extremely important organic compound that is used in a wide array of applications. For instance, isoprene is employed as an intermediate or a starting material in the synthesis of numerous chemical compositions and polymers. Isoprene is also an important biological material that is synthesized naturally by many plants and animals, including humans. Isoprene is a colorless liquid at room temperature and is highly flammable. The structural formula of isoprene is:




Isoprene became in important monomer for utilization in the synthesis of cis-1,4-polybutadiene when its stereo-regulated polymerization became commercially possible in the early 1960s. Cis-1,4-polyisoprene made by such stereo-regulated polymerizations is similar in structure and properties to natural rubber. Even though it is not identical to natural rubber it can be used as a substitute for natural rubber in many applications. For instance, synthetic cis-1,4-polyisoprene rubber is widely used in manufacturing tires and other rubber products. This demand for synthetic cis-1,4-polyisoprene rubber consumes a majority of the isoprene available in the worldwide market. The remaining isoprene is used in making other synthetic rubbers, block copolymers, and other chemical products. For instance, isoprene is used in making butadiene-isoprene rubbers, styrene-isoprene copolymer rubbers, styrene-isoprene-butadiene rubbers, styrene-isoprene-styrene block copolymers, and styrene-isoprene block copolymers.
Over the years many synthesis routes for producing isoprene have been investigated. For instance, the synthesis of isoprene by reacting isobutylene with formaldehyde in the presence of a catalyst is described in U.S. Pat. No. 3,146,278, U.S. Pat. No. 3,437,711, U.S. Pat. No. 3,621,072, U.S. Pat. No. 3,662,016, U.S. Pat. No. 3,972,955, U.S. Pat. No. 4,000,209, U.S. Pat. No. 4,014,952, U.S. Pat. No. 4,067,923, and U.S. Pat. No. 4,511,751. U.S. Pat. No. 3,574,780 discloses another process for the manufacture of isoprene by passing a mixture of methyl-tert-butyl ether and air over mixed oxide catalysts. The methyl-tert-butyl ether is then cracked into isobutylene and methanol over the catalyst. The methanol produced is oxidized into formaldehyde which then reacts with the isobutylene over the same catalyst to produce the isoprene. U.S. Pat. No. 5,177,290 discloses a process for producing dienes, including isoprene, which involves reacting a reaction mixture of a tertiary alkyl ether and a source of oxygen over two functionally distinct catalysts under reaction conditions sufficient to produce high yields of the dienes with minimal recycle of the ether.
The isoprene used in industrial applications is typically produced as a by-product of the thermal cracking of petroleum or naphtha or is otherwise extracted from petrochemical streams. This is a relatively expensive energy-intensive process. With the worldwide demand for petrochemical based products constantly increasing, the cost of isoprene is expected to rise to much higher levels in the long-term and its availability is limited in any case. In other words, there is a concern that future supplies of isoprene from petrochemical based sources will be inadequate to meet projected needs and that prices will rise to unprecedented levels. Accordingly, there is a current need to procure a source of isoprene from a low cost, renewable source which is environmentally friendly.
SUMMARY OF THE INVENTION
It has been found that certain cells in culture can convert more than about 0.002 percent of the carbon available in the cell culture medium into isoprene. These cells have a heterologous nucleic acid that (i) encodes an isoprene synthase polypeptide and (ii) is operably linked to a promoter. In some cases, these cells are cultured in a culture medium that includes a carbon source, such as, but not limited to, a carbohydrate, glycerol, glycerine, dihydroxyacetone, one-carbon source, oil, animal fat, animal oil, fatty acid, lipid, phospholipid, glycerolipid, monoglyceride, diglyceride, triglyceride, renewable carbon source, polypeptide (e.g., a microbial or plant protein or peptide), yeast extract, component from a yeast extract, or any combination of two or more of the foregoing. The isoprene produced in such a cultured medium can then be recovered and polymerized into synthetic rubbers and other useful polymeric materials.
It is anticipated that there will be a significant demand for synthetic rubber and other isoprene containing polymers that are synthesized using isoprene of this type which is made from renewable, non-petrochemical based resources. In fact, it is believed that industrial customers and consumers would prefer to purchase isoprene containing polymers that are derived from such environmentally friendly sources to those that are made with isoprene derived from a petrochemical process. It is further believed that customers would be willing to pay premium prices for such environmentally friendly products that are made with renewable resources. However, it is important to be able to verify that such isoprene containing polymers are actually made from non-petrochemical based resources. The synthetic isoprene containing polymers of this invention offer the benefit of being verifiable as to being derived from non-petrochemical based resources. They can also be analytically distinguished from rubbers that come from natural sources.
The present invention more specifically discloses a polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has δ13C value of greater than −22%. This type of polyisoprene can be a polyisoprene homopolymer.
The subject invention further reveals a polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has δ13C value which is within the range of −30% to −28.5%. This type of polyisoprene can also be a polyisoprene homopolymer.
The present invention also discloses a polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene is free of protein, and wherein the polyisoprene polymer has δ13C value which is within the range of −34% to −24%.
This invention further reveals a polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has a cis-1,4-microstructure content of less than 99.9%, wherein the polyisoprene polymer has a trans-1,4-microstructure content of less than 99.9%, and wherein the polyisoprene polymer has δ13C value of which is within the range of −34% to −24%.
The subject invention also discloses a polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has a 3,4-microstructure content of greater than 2%, and wherein the polyisoprene polymer has δ13C value of which is within the range of −34% to −24%.
The present invention further reveals a polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has a 1,2-microstructure content of greater than 2%, and wherein the polyisoprene polymer has δ13C value of which is within the range of −34% to −24%.
The subject invention also discloses a polymer which is comprised of repeat units that are derived from isoprene monomer and at least one additional monomer, wherein the polymer includes blocks of repeat units that are derived from isoprene, and wherein the blocks of repeat units that are derived from isoprene have a δ13C value of greater than −22%.
The present invention further reveals a polymer which is comprised of repeat units that are derived from isoprene monomer and at least one additional monomer, wherein the polymer includes blocks of repeat units that are derived from isoprene, and wherein the blocks of repeat units that are derived from isoprene have a δ13C value which is within the range of −34% to −24%.
The subject invention also discloses a liquid polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has weight average molecular weight which is within the range of 5,000 to 100,000, and wherein the liquid polyisoprene polymer has δ13C value of which is within the range of −34% to −24%.
The present invention further reveals a liquid polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the liquid polyisoprene polymer has a weight average molecular weight which is within the range of 5,000 to 100,000, and wherein the liquid polyisoprene polymer has δ13C value of which is within the range of −34% to −24%.
The subject invention also discloses a method for verifying that a polyisoprene homopolymer is from a sustainable renewable non-petroleum derived source which comprises: (I) determining the δ13C value of the polyisoprene homopolymer; (II) if the polyisoprene homopolymer has a δ13C value within the range of −34% to −30% or within the range of −28.5% to −24% additionally analyzing the polyisoprene homopolymer to determine (1) its cis-microstructure content, (2) its 3,4-microstructure content, (3) its 1,2-microstructure content, (4) its a weight average molecular weight, or (5) the presence or absence of residual proteins, soaps, lipids, resins, or sugars indicative of natural rubber; and (III) verifying that the polyisoprene homopolymer is from a sustainable renewable non-petroleum derived source if it has (i) a δ13C value of greater than −22%, (ii) a δ13C value which is within the range of −30% to −28.5%, or (iii) a δ13C value within the range of −34% to −30% or within the range of −28.5% to −24% and if it (a) has a cis-microstructure content of less than 100%, (b) contains 3,4-microstructure, (c) contains 1,2-microstructure, (d) has a weight average molecular weight of less than 100,000, or (e) is free of residual proteins, soaps, lipids, resins, or sugars indicative of natural rubber.
The present invention further reveals a method for verifying that a copolymer having repeat units that are derived from isoprene contains isoprene that is from a sustainable renewable non-petroleum derived source, said method comprising: (I) determining the δ13C value of at least one polyisoprene block in the copolymer; and (II) verifying that the isoprene in the copolymer is from a sustainable renewable non-petroleum derived source if the polyisoprene block has (i) a δ13C value of greater than −22%, or (ii) a δ13C value which is within the range of −34% to −28.5.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is the nucleotide sequence of a kudzu isoprene synthase gene codon-optimized for expression in E. coli (SEQ ID NO:1). The atg start codon is in italics, the stop codon is in bold and the added PstI site is underlined.
FIG. 2 is a map of pTrcKudzu.
FIG. 3A depicts the first portion of the nucleotide sequence of pTrcKudzu (SEQ ID NO:2). The RBS is underlined, the kudzu isoprene synthase start codon is in bold capitol letters and the stop codon is in bold, capitol, italics letters. The vector backbone is pTrcHis2B.
FIG. 3B depicts an intermediate portion of the nucleotide sequence of the pTrcKudzu which follows the sequence shown in FIG. 3A.
FIG. 3C depicts the final portion of the pTrcKudzu which follows the sequence shown in FIG. 3B.
FIG. 4 is a map of pETNHisKudzu.
FIG. 5A depicts the first portion of the nucleotide sequence of pETNHisKudzu (SEQ ID NO:5).
FIG. 5B depicts an intermediate portion of the nucleotide sequence of pETNHisKudzu which follows the sequence shown in FIG. 5A.
FIG. 5C depicts the final portion of the nucleotide sequence of pETNHisKudzu which follows the sequence shown in FIG. 5B.
FIG. 6 is a map of pCL-lac-Kudzu.
FIG. 7A depicts the first portion of the nucleotide sequence of pCL-lac-Kudzu (SEQ ID NO:7).
FIG. 7B depicts an intermediate portion of the nucleotide sequence of of pCL-lac-Kudzu which follows the sequence shown in FIG. 7A.
FIG. 7C depicts the final portion of the nucleotide sequence of pCL-lac-Kudzu which follows the sequence shown in FIG. 7B.
FIG. 8A is a graph showing the production of isoprene in E. coli BL21 cells with no vector.
FIG. 8B is a graph showing the production of isoprene in E. coli BL21 cells with pCL-lac-Kudzu
FIG. 8C is a graph showing the production of isoprene in E. coli BL21 cells with pTrcKudzu.
FIG. 8D is a graph showing the production of isoprene in E. coli BL21 cells with pETN-HisKudzu.
FIG. 9A is a graph showing OD over time of fermentation of E. coli BL21/pTrcKudzu in a 14 liter fed batch fermentation.
FIG. 9B is a graph showing isoprene production over time of fermentation of E. coli BL21/pTrcKudzu in a 14 liter fed batch fermentation.
FIG. 10A is a graph showing the production of isoprene in Panteoa citrea. Control cells without recombinant kudzu isoprene synthase. Grey diamonds represent isoprene synthesis, black squares represent OD600.
FIG. 10B is a graph showing the production of isoprene in Panteoa citrea expressing pCL-lac Kudzu. Grey diamonds represent isoprene synthesis, black squares represent OD600.
FIG. 10C is a graph showing the production of isoprene in Panteoa citrea expressing pTrcKudzu. Grey diamonds represent isoprene synthesis, black squares represent OD600.
FIG. 11 is a graph showing the production of isoprene in Bacillus subtilis expressing recombinant isoprene synthase. BG3594comK is a B. subtilis strain without plasmid (native isoprene production). CF443-BG3594comK is a B. subtilis strain with pBSKudzu (recombinant isoprene production). IS on the y-axis indicates isoprene.
FIG. 12A depicts the first portion of the nucleotide sequence of pBS Kudzu #2 (SEQ ID NO:57).
FIG. 12B depicts an intermediate portion of the nucleotide sequence of pBS Kudzu #2 which follows the sequence shown in FIG. 3A.
FIG. 12C depicts the final portion of the nucleotide sequence of pBS Kudzu #2 which follows the sequence shown in FIG. 3B.
FIG. 13 is the nucleotide sequence of kudzu isoprene synthase codon-optimized for expression in Yarrowia (SEQ ID NO:8).
FIG. 14 is a map of pTrex3g comprising a kudzu isoprene synthase gene codon-optimized for expression in Yarrowia. 
FIG. 15A depicts the first portion of the nucleotide sequence of vector pSPZ1(MAP29Spb) (SEQ ID NO:11).
FIG. 15B depicts an intermediate portion of the nucleotide sequence of vector pSPZ1(MAP29Spb) which follows the sequence shown in FIG. 15A.
FIG. 15C depicts the final portion of the nucleotide sequence of vector pSPZ1(MAP29Spb) which follows the sequence shown in FIG. 15B.
FIG. 16 is the nucleotide sequence of the synthetic kudzu (Pueraria montana) isoprene gene codon-optimized for expression in Yarrowia (SEQ ID NO:12).
FIG. 17 is the nucleotide sequence of the synthetic hybrid poplar (Populus alba×Populus tremula) isoprene synthase gene (SEQ ID NO:13). The ATG start codon is in bold and the stop codon is underlined.
FIG. 18A1 and FIG. 18A2 show a schematic outlining construction of vectors pYLA 1, pYL1 and pYL2. In FIG. 18A1, YURA51 represents SEQ ID NO:79; YURA3 represents SEQ ID NO:77; Y18S5 represents SEQ ID NO:76; and Y18S3 represents SEQ ID NO:75. In FIG. 18A2, XPRT5 represents SEQ NO:74; and XPRT3 represents SEQ ID NO:73.
FIG. 18B shows a schematic outlining construction of the vector pYLA(POP1). In FIG. 18B, XPR5 represents SEQ ID NO:72; and XPR3 represents SEQ ID NO:71.
FIG. 18C shows a schematic outlining construction of the vector pYLA(KZ1).
FIG. 18D shows a schematic outlining construction of the vector pYLI(KZ1). In FIG. 18D, ICL15 represents SEQ ID NO:70; and ICL13 represents SEQ ID NO:69.
FIG. 18E shows a schematic outlining construction of the vector pYLI(MAP29).
FIG. 18F shows a schematic outlining construction of the vector pYLA(MAP29).
FIG. 19A shows the MVA and DXP metabolic pathways for isoprene (based on F. Bouvier et al., Progress in Lipid Res. 44: 357-429, 2005). The following description includes alternative names for each polypeptide in the pathways and a reference that discloses an assay for measuring the activity of the indicated polypeptide (each of these references are each hereby incorporated by reference in their entireties, particularly with respect to assays for polypeptide activity for polypeptides in the MVA and DXP pathways). Mevalonate Pathway: AACT; Acetyl-CoA acetyltransferase, MvaE, EC 2.3.1.9. Assay: J. Bacteriol., 184: 2116-2122, 2002; HMGS; Hydroxymethylglutaryl-CoA synthase, MvaS, EC 2.3.3.10. Assay: J. Bacteriol., 184: 4065-4070, 2002; HMGR; 3-Hydroxy-3-methylglutaryl-CoA reductase, MvaE, EC 1.1.1.34. Assay: J. Bacteriol., 184: 2116-2122, 2002; MVK; Mevalonate kinase, ERG12, EC 2.7.1.36. Assay: Curr Genet 19:9-14, 1991. PMK; Phosphomevalonate kinase, ERGS, EC 2.7.4.2, Assay: Mol Cell Biol., 11:620-631, 1991; DPMDC; Diphosphomevalonate decarboxylase, MVD1, EC 4.1.1.33. Assay: Biochemistry, 33:13355-13362, 1994; IDI; Isopentenyl-diphosphate delta-isomerase, IDI1, EC 5.3.3.2. Assay: J. Biol. Chem. 264:19169-19175, 1989. DXP Pathway: DXS; 1-Deoxyxylulose-5-phosphate synthase, dxs, EC 2.2.1.7. Assay: PNAS, 94:12857-62, 1997; DXR; 1-Deoxy-D-xylulose 5-phosphate reductoisomerase, dxr, EC 2.2.1.7. Assay: Eur. J. Biochem. 269:4446-4457, 2002; MCT; 4-Diphosphocytidyl-2C-methyl-D-erythritol synthase, IspD, EC 2.7.7.60. Assay: PNAS, 97: 6451-6456, 2000; CMK; 4-Diphosphocytidyl-2-C-methyl-D-erythritol kinase, IspE, EC 2.7.1.148. Assay: PNAS, 97:1062-1067, 2000; MCS; 2C-Methyl-D-erythritol 2,4-cyclodiphosphate synthase, IspF, EC 4.6.1.12. Assay: PNAS, 96:11758-11763, 1999; HDS; 1-Hydroxy-2-methyl-2-(E)-butenyl 4-diphosphate synthase, ispG, EC 1.17.4.3. Assay: J. Org. Chem., 70:9168-9174, 2005; HDR; 1-Hydroxy-2-methyl-2-(E)-butenyl 4-diphosphate reductase, IspH, EC 1.17.1.2. Assay: JACS, 126:12847-12855, 2004.
FIG. 19B shows the path from acetyl-CoA to dimethylallyl-PP.
FIG. 20A is a graph representing results of the GC-MS analysis of isoprene production by recombinant Y. lipolytica strains without a kudzu isoprene synthase gene. The arrows indicate the elution time of the authentic isoprene standard.
FIG. 20B is a graph representing results of the GC-MS analysis of isoprene production by recombinant Y. lipolytica strains with a kudzu isoprene synthase gene. The arrows indicate the elution time of the authentic isoprene standard.
FIG. 21 is a map of pTrcKudzu yIDI DXS Kan.
FIG. 22A depicts the first portion of the nucleotide sequence of pTrcKudzu yIDI DXS Kan (SEQ ID NO:20).
FIG. 22B depicts an intermediate portion of the nucleotide sequence of pTrcKudzu yIDI DXS Kan which follows the sequence shown in FIG. 22A.
FIG. 22C depicts an intermediate portion of the nucleotide sequence of pTrcKudzu yIDI DXS Kan which follows the sequence shown in FIG. 22B.
FIG. 22D depicts the final portion of the nucleotide sequence of pTrcKudzu yIDI DXS Kan which follows the sequence shown in FIG. 22C.
FIG. 23A is a graph showing production of isoprene from glucose in BL21/pTrcKudzukan. Time 0 is the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Diamonds represent OD600, circles represent total isoprene productivity (μg/L) and squares represent specific productivity of isoprene (μg/L/OD).
FIG. 23B is a graph showing production of isoprene from glucose in BL21/pTrcKudzu yIDI kan. Time 0 is the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Diamonds represent OD600, circles represent total isoprene productivity (μg/L) and squares represent specific productivity of isoprene (μg/L/OD).
FIG. 23C is a graph showing production of isoprene from glucose in BL21/pTrcKudzu DXS kan. Time 0 is the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Diamonds represent OD600, circles represent total isoprene productivity (μg/L) and squares represent specific productivity of isoprene (μg/L/OD).
FIG. 23D is a graph showing production of isoprene from glucose in BL21/pTrcKudzu yIDI DXS kan. Time 0 is the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Diamonds represent OD600, circles represent total isoprene productivity (μg/L) and squares represent specific productivity of isoprene (μg/L/OD).
FIG. 23E is a graph showing production of isoprene from glucose in BL21/pCL PtrcKudzu. Time 0 is the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Diamonds represent OD600, circles represent total isoprene productivity (μg/L) and squares represent specific productivity of isoprene (μg/L/OD).
FIG. 23F is a graph showing production of isoprene from glucose in BL21/pCL PtrcKudzu yIDI. Time 0 is the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Diamonds represent OD600, circles represent total isoprene productivity (μg/L) and squares represent specific productivity of isoprene (μg/L/OD).
FIG. 23G is a graph showing production of isoprene from glucose in BL21/pCL PtrcKudzu DXS. Time 0 is the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Diamonds represent OD600, circles represent total isoprene productivity (μg/L) and squares represent specific productivity of isoprene (μg/L/OD).
FIG. 23H is a graph showing production of isoprene from glucose in BL21/pTrcKudzuIDIDXSkan. The arrow indicates the time of induction with IPTG (400 μmol). The x-axis is time after induction; the y-axis is OD600 and the y2-axis is total productivity of isoprene (μg/L headspace or specific productivity (μg/L headspace/OD). Black diamonds represent OD600, black triangles represent isoprene productivity (μg/L) and white squares represent specific productivity of isoprene (μg/L/OD).
FIG. 24 is a map of pTrcKKDyIkIS kan.
FIG. 25A depicts the first portion of a nucleotide sequence of pTrcKKDyIkIS kan (SEQ ID NO:33).
FIG. 25B depicts an intermediate portion of the nucleotide sequence of pTrcKKDyIkIS kan which follows the sequence shown in FIG. 25A.
FIG. 25C depicts an intermediate portion of the nucleotide sequence of pTrcKKDyIkIS kan which follows the sequence shown in FIG. 25B.
FIG. 25D depicts the final portion of the nucleotide sequence of pTrcKKDyIkIS kan which follows the sequence shown in FIG. 25C.
FIG. 26 is a map of pCL PtrcUpperPathway.
FIG. 27A depicts the first portion of a nucleotide sequence of pCL PtrcUpperPathway (SEQ ID NO:46).
FIG. 27B depicts an intermediate portion of a nucleotide sequence of pCL PtrcUpperPathway which follows the sequence shown in FIG. 27A.
FIG. 27C depicts an intermediate portion of a nucleotide sequence of pCL PtrcUpperPathway which follows the sequence shown in FIG. 27B.
FIG. 27D depicts the final portion of a nucleotide sequence of pCL PtrcUpperPathway which follows the sequence shown in FIG. 27C.
FIG. 28 shows a map of the cassette containing the lower MVA pathway and yeast idi for integration into the B. subtilis chromosome at the nprE locus. nprE upstream/downstream indicates 1 kb each of sequence from the nprE locus for integration. aprE promoter (alkaline serine protease promoter) indicates the promoter (−35, −10, +1 transcription start site, RBS) of the aprE gene. MVK1 indicates the yeast mevalonate kinase gene. RBS-PMK indicates the yeast phosphomevalonte kinase gene with a Bacillus RBS upstream of the start site. RBS-MPD indicates the yeast diphosphomevalonate decarboxylase gene with a Bacillus RBS upstream of the start site. RBS-IDI indicates the yeast idi gene with a Bacillus RBS upstream of the start site. Terminator indicates the terminator alkaline serine protease transcription terminator from B. amyliquefaciens. SpecR indicates the spectinomycin resistance marker. “nprE upstream repeat for amp.” indicates a direct repeat of the upstream region used for amplification.
FIG. 29A depicts the first portion of a nucleotide sequence of cassette containing the lower MVA pathway and yeast idi for integration into the B. subtilis chromosome at the nprE locus (SEQ ID NO:47).
FIG. 29B depicts an intermediate portion of the nucleotide sequence of cassette containing the lower MVA pathway and yeast idi for integration into the B. subtilis chromosome at the nprE locus which follows the sequence shown in FIG. 29A.
FIG. 29C depicts an intermediate portion of the nucleotide sequence of cassette containing the lower MVA pathway and yeast idi for integration into the B. subtilis chromosome at the nprE locus which follows the sequence shown in FIG. 29B.
FIG. 29D depicts the final portion of the nucleotide sequence of cassette containing the lower MVA pathway and yeast idi for integration into the B. subtilis chromosome at the nprE locus which follows the sequence shown in FIG. 29C.
FIG. 30 is a map of p9796-poplar.
FIG. 31A depicts the first portion of a nucleotide sequence of p9796-poplar (SEQ ID NO:48).
FIG. 31B depicts the final portion of a nucleotide sequence of p9796-poplar which follows the sequence shown in FIG. 31A.
FIG. 32 is a map of pTrcPoplar.
FIG. 33A depicts the first portion of a nucleotide sequence of pTrcPoplar (SEQ ID NO:49).
FIG. 33B depicts an intermediate portion of the nucleotide sequence of pTrcPoplar which follows the sequence shown in FIG. 33A.
FIG. 33C depicts the final portion of the nucleotide sequence of pTrcPoplar which follows the sequence shown in FIG. 33B.
FIG. 34 is a map of pTrcKudzu yIDI Kan.
FIG. 35A depicts the first portion of a nucleotide sequence of pTrcKudzu yIDI Kan (SEQ ID NO:50).
FIG. 35B depicts an intermediate portion of the nucleotide sequence of pTrcKudzu yIDI Kan which follows the sequence shown in FIG. 35A.
FIG. 35C depicts the final portion of the nucleotide sequence of pTrcKudzu yIDI Kan which follows the sequence shown in FIG. 35B.
FIG. 36 is a map of pTrcKudzuDXS Kan.
FIG. 37A depicts the first portion of a nucleotide sequence of pTrcKudzuDXS Kan (SEQ ID NO:51).
FIG. 37B depicts an intermediate portion of the nucleotide sequence of pTrcKudzuDXS Kan which follows the sequence shown in FIG. 37A.
FIG. 37C depicts the final portion of the nucleotide sequence of pTrcKudzuDXS Kan which follows the sequence shown in FIG. 37B.
FIG. 38 is a map of pCL PtrcKudzu.
FIG. 39A depicts the first portion of a nucleotide sequence of pCL PtrcKudzu (SEQ ID NO:52).
FIG. 39B depicts an intermediate portion of the nucleotide sequence of pCL PtrcKudzu which follows the sequence shown in FIG. 39A.
FIG. 39C depicts the final portion of the nucleotide sequence of pCL PtrcKudzu which follows the sequence shown in FIG. 39B.
FIG. 40 is a map of pCL PtrcKudzu A3.
FIG. 41A depicts the first portion of a nucleotide sequence of pCL PtrcKudzu A3 (SEQ ID NO:53).
FIG. 41B depicts an intermediate portion of the nucleotide sequence of pCL PtrcKudzu A3 which follows the sequence shown in FIG. 41A.
FIG. 41C depicts the final portion of the nucleotide sequence of pCL PtrcKudzu A3 which follows the sequence shown in FIG. 41B.
FIG. 42 is a map of pCL PtrcKudzu yIDI.
FIG. 43A depicts the first portion of a nucleotide sequence of pCL PtrcKudzu yIDI (SEQ ID NO:54).
FIG. 43B depicts an intermediate protion of the nucleotide sequence of pCL PtrcKudzu yIDI which follows the sequence shown in FIG. 43A.
FIG. 43C depicts the final protion of the nucleotide sequence of pCL PtrcKudzu yIDI which follows the sequence shown in FIG. 43B.
FIG. 44 is a map of pCL PtrcKudzu DXS.
FIG. 45A depicts the first portion of a nucleotide sequence of pCL PtrcKudzu DXS (SEQ ID NO:55).
FIG. 45B depicts an intermediate portion of the nucleotide sequence of pCL PtrcKudzu DXS which follows the sequence shown in FIG. 45A.
FIG. 45C depicts an intermediate portion of the nucleotide sequence of pCL PtrcKudzu DXS which follows the sequence shown in FIG. 45B.
FIG. 45D depicts the final portion of the nucleotide sequence of pCL PtrcKudzu DXS which follows the sequence shown in FIG. 45C.
FIG. 46A, FIG. 46B, FIG. 46C, FIG. 46D and FIG. 46E show graphs representing isoprene production from biomass feedstocks. FIG. 46A shows isoprene production from corn stover, FIG. 46B shows isoprene production from bagasse, FIG. 46C shows isoprene production from softwood pulp, FIG. 46D shows isoprene production from glucose, and FIG. 46E shows isoprene production from cells with no additional feedstock. Grey squares represent OD600 measurements of the cultures at the indicated times post-inoculation and black triangles represent isoprene production at the indicated times post-inoculation.
FIG. 47A shows a graph representing isoprene production by BL21 (λDE3) pTrcKudzu yIDI DXS (kan) in a culture with no glucose added. Squares represent OD600, and triangles represent isoprene produced (μg/ml).
FIG. 47B shows a graph representing isoprene production from 1% glucose feedstock invert sugar by BL21 (λDE3) pTrcKudzu yIDI DXS (kan). Squares represent OD600, and triangles represent isoprene produced (μg/ml).
FIG. 47C shows a graph representing isoprene production from 1% invert sugar feedstock by BL21 (λDE3) pTrcKudzu yIDI DXS (kan). Squares represent OD600, and triangles represent isoprene produced (μg/ml).
FIG. 47D shows a graph representing isoprene production from 1% AFEX corn stover feedstock by BL21 (λDE3) pTrcKudzu yIDI DXS (kan). Squares represent OD600, and triangles represent isoprene produced (μg/ml).
FIG. 48A, FIG. 48B and FIG. 48C show graphs demonstrating the effect of yeast extract of isoprene production. FIG. 48A shows the time course of optical density within fermentors fed with varying amounts of yeast extract. FIG. 48B shows the time course of isoprene titer within fermentors fed with varying amounts of yeast extract. The titer is defined as the amount of isoprene produced per liter of fermentation broth. FIG. 48C shows the effect of yeast extract on isoprene production in E. coli grown in fed-batch culture.
FIG. 49A, FIG. 49B and FIG. 49C show graphs demonstrating isoprene production from a 500 L bioreactor with E. coli cells containing the pTrcKudzu+yIDI+DXS plasmid. FIG. 49A shows the time course of optical density within the 500-L bioreactor fed with glucose and yeast extract. FIG. 49B shows the time course of isoprene titer within the 500-L bioreactor fed with glucose and yeast extract. The titer is defined as the amount of isoprene produced per liter of fermentation broth. FIG. 49C shows the time course of total isoprene produced from the 500-L bioreactor fed with glucose and yeast extract.
FIG. 50 is a map of pJMupperpathway2.
FIG. 51A depicts the first portion of the nucleotide sequence of pJMupperpathway2 (SEQ ID NO:56).
FIG. 51B depicts an intermediate portion of the nucleotide sequence of pJMupperpathway2 which follows the sequence shown in FIG. 51A.
FIG. 51C depicts the final portion of the nucleotide sequence of pJMupperpathway2 which follows the sequence shown in FIG. 51B.
FIG. 52 is a map of pBS Kudzu #2.
FIG. 53A is a graph showing growth during fermentation time of Bacillus expressing recombinant kudzu isoprene synthase in 14 liter fed batch fermentation. Black diamonds represent a control strain (BG3594comK) without recombinant isoprene synthase (native isoprene production) and grey triangles represent Bacillus with pBSKudzu (recombinant isoprene production).
FIG. 53B is a graph showing isoprene production during fermentation time of Bacillus expressing recombinant kudzu isoprene synthase in 14 liter fed batch fermentation. Black diamonds represent a control strain (BG3594comK) without recombinant isoprene synthase (native isoprene production) and grey triangles represent Bacillus with pBSKudzu (recombinant isoprene production).
FIG. 54 is a map of plasmid pET24 P. alba HGS.
FIGS. 55A and 55B are the nucleotide sequence of plasmid pET24 P. alba HGS (SEQ ID NO:87).
FIG. 56 is a schematic diagram showing restriction sites used for endonuclease digestion to construct plasmid EWL230 and compatible cohesive ends between BspHI and NcoI sites.
FIG. 57 is a map of plasmid EWL230.
FIGS. 58A and 58B are the nucleotide sequence of plasmid EWL230 (SEQ ID NO:88).
FIG. 59 is a schematic diagram showing restriction sites used for endonuclease digestion to construct plasmid EWL244 and compatible cohesive ends between NsiI and PstI sites.
FIG. 60 is a map of EWL244.
FIGS. 61A and 61B are the nucleotide sequence of plasmid EWL244 (SEQ ID NO:89).
FIG. 62 is a map of plasmids MCM484-487.
FIGS. 63A-63C are the nucleotide sequence of plasmid MCM484 (SEQ ID NO:90).
FIGS. 64A-64C are the nucleotide sequence of plasmid MCM485 (SEQ ID NO:91).
FIGS. 65A-65C are the nucleotide sequence of plasmid MCM486 (SEQ ID NO:92).
FIGS. 66A-66C are the nucleotide sequence of plasmid MCM487 (SEQ ID NO:93).
FIGS. 67A-67D are graphs of isoprene production by E. coli strain (EWL256) expressing genes from the MVA pathway and grown in fed-batch culture at the 15-L scale without yeast extract feeding. FIG. 67A shows the time course of optical density within the 15-L bioreactor fed with glucose. FIG. 67B shows the time course of isoprene titer within the 15-L bioreactor fed with glucose. The titer is defined as the amount of isoprene produced per liter of fermentation broth. FIG. 67C shows the time course of total isoprene produced from the 15-L bioreactor fed with glucose. FIG. 67D shows the total carbon dioxide evolution rate (TCER), or metabolic activity profile, within the 15-L bioreactor fed with glucose.
FIGS. 68A-68E are graphs of isoprene production by E. coli strain (EWL256) expressing genes from the MVA pathway and grown in fed-batch culture at the 15-L scale with yeast extract feeding. FIG. 68A shows the time course of optical density within the 15-L bioreactor fed with glucose. FIG. 68B shows the time course of isoprene titer within the 15-L bioreactor fed with glucose. The titer is defined as the amount of isoprene produced per liter of fermentation broth. FIG. 68C shows the time course of total isoprene produced from the 15-L bioreactor fed with glucose. FIG. 68D shows the volumetric productivity within the 15-L bioreactor fed with glucose. An average value of 1.1 g/L/hr was maintained for a 40-hour period (23-63 hours) with yeast extract feeding. FIG. 68E shows the carbon dioxide evolution rate (CER), or metabolic activity profile, within the 15-L bioreactor fed with glucose.
FIGS. 69A-69D shows production of isoprene from different carbon sources via the MVA (pathway). FIG. 69A shows growth of E. coli EWL256, which contains both the MVA pathway and isoprene synthase, on either glucose, biomass hydrolysate, glycerol, or acetate as the only carbon source. The different carbon sources were added to a concentration of 1% in the media. A negative control with no added carbon source was included. Growth was measured as optical density at 600 nM. FIG. 69B shows specific productivity of isoprene from E. coli EWL256 containing both the MVA pathway and isoprene synthase when grown on either glucose, biomass hydrolysate, glycerol, or acetate as only carbon source. The different carbon sources were added to a concentration of 1% in the media. A negative control with no added carbon source was included. Samples were taken 190 minutes, 255 minutes and 317 minutes after inoculation and isoprene produced by the bacteria was measured using GC-MS. FIG. 69C shows growth of E. coli EWL256 on either glucose or xylose as the only carbon source. The different carbon sources were added to a concentration of 1% in the media. A negative control with no added carbon source was included. Growth was measured as optical density at 600 nM. FIG. 69D shows specific productivity of isoprene from E. coli EWL256 when grown on either glucose or xylose as only carbon source. The carbon sources were added to a concentration of 1% in the media. A negative control with no added carbon source was included. Samples were taken 260 minutes, 322 minutes and 383 minutes after inoculation and isoprene produced by the bacteria was measured using GC-MS.
FIGS. 70A and 70B show the production of isoprene by E. coli strains from glucose and from fatty acid, respectively. For FIG. 70A, eleven colonies from the transformation of WW4 with pMCM118, the plasmid bearing the lower mevalonic acid pathway, were picked to verify the presence of the lower pathway. Cell from the colonies were cultured in TM3 medium containing 0.1% yeast extract and 2% glucose. Aliquots of induced culture were assayed for isoprene production after 4 hours of induction. All colonies showed the production of isoprene. The inducer IPTG had a strong growth inhibitory effect as was evident from the 3 to 4.6-fold reduced cell density in going from 50 to 900 uM concentration of the inducer (data not shown). The graph shows that higher induction, yields a higher specific titer of isoprene. For FIG. 70B, the production culture was inoculated from a washed overnight culture at 1 to 10 dilution. The culture was grown for several hours and induced with 50 uM IPTG. The left bar shows isoprene assay results four hours after induction followed by a one hour isoprene accumulation assay. The middle bar shows the one hour normalized value for the same culture with the same induction period but analyzed by a 12 hour isoprene accumulation assay. The right bar shows the value for a one hour isoprene accumulation assay of the culture that was induced for 13 hours.
FIG. 71 is a map of the E. coli-Streptomyces shuttle vector pUWL201PW (6400 bp) used for cloning isoprene synthase from Kudzu. Tsr, thiostrepton resistance gene. Picture is taken from Doumith et al., Mol. Gen. Genet. 264: 477-485, 2000.
FIG. 72 shows isoprene formation by Streptomyces albus wild type strain (“wt”) and strains harboring plasmid pUWL201PW (negative control) or pUWL201_iso (encoding isoprene synthase from Kudzu).
FIG. 73A is a map of the M. mazei archaeal Lower Pathway operon.
FIGS. 73B and 73C are the nucleotide sequence of the M. mazei archaeal lower Pathway operon (SEQ ID NO:113).
FIG. 74A is a map of MCM376-MVK from M. mazei archaeal Lowerin pET200D.
FIGS. 74B and 74C are the nucleotide sequence of MCM376-MVK from M. mazei archaeal Lowerin pET200D (SEQ ID NO:114).
FIGS. 75A-75D show growth and specific productivity of isoprene production for EWL256 compared to RM11608-2. Growth (OD550) is represented by the white diamonds; specific productivity of isoprene is represented by the solid bars. The x-axis is time (hours) post-induction with either 200 (FIGS. 75A and 75B) or 400 (FIGS. 75C and 75D) uM IPTG. Y-1 axis is productivity of isoprene (ug/L/OD/hr) and Y-2 is arbitrary units of optical density at a wavelength of 550. These values for the OD550 must be multiplied by 6.66 to obtain the actual OD of the culture.
FIG. 76 is a map of plasmid pBBRCMPGI1.5-pg1.
FIGS. 77A and 77B are the nucleotide sequence of plasmid pBBRCMPGI1.5-pg1 (SEQ ID NO:122).
FIGS. 78A-78F are graphs of isoprene production by E. coli strain expressing M. mazei mevalonate kinase, P. alba isoprene synthase, and pg1 (RHM111608-2), and grown in fed-batch culture at the 15-L scale. FIG. 78A shows the time course of optical density within the 15-L bioreactor fed with glucose. FIG. 78B shows the time course of isoprene titer within the 15-L bioreactor fed with glucose. The titer is defined as the amount of isoprene produced per liter of fermentation broth. Method for calculating isoprene: cumulative isoprene produced in 59 hrs, g/Fermentor volume at 59 hrs, L [=] g/L broth. FIG. 78C also shows the time course of isoprene titer within the 15-L bioreactor fed with glucose. Method for calculating isoprene: ∫(Instantaneous isoprene production rate, g/L/hr)dt from t=0 to 59 hours [=] g/L broth. FIG. 78D shows the time course of total isoprene produced from the 15-L bioreactor fed with glucose. FIG. 78E shows volumetric productivity within the 15-L bioreactor fed with glucose. FIG. 78F shows carbon dioxide evolution rate (CER), or metabolic activity profile, within the 15-L bioreactor fed with glucose.
FIG. 79A is a map of plasmid pJ201:19813.
FIGS. 79B and 79C are the nucleotide sequence of pJ201:19813 (SEQ ID NO:123).
FIG. 80 shows the time course of optical density within the 15-L bioreactor fed with glucose.
FIG. 81 shows the time course of isoprene titer within the 15-L bioreactor fed with glucose. The titer is defined as the amount of isoprene produced per liter of fermentation broth.
FIG. 82 shows the time course of total isoprene produced from the 15-L bioreactor fed with glucose.
FIG. 83 is a graph illustrating the time course of optical density within the 500-L bioreactor fed with glucose and yeast extract.
FIG. 84 is a graph illustrating the time course of isoprene titer within the 500-L bioreactor fed with glucose and yeast extract. The titer is defined as the amount of isoprene produced per liter of fermentation broth.
FIG. 85 is a graph illustrating the time course of total isoprene produced form the 500-L bioreactor fed with glucoce and yeast extract.



DETAILED DESCRIPTION OF THE INVENTION
A technique for producing isoprene in a culture of cells that produce isoprene is described in U.S. Provisional Patent Application Ser. No. 61/013,574, filed on Dec. 13, 2007, and in U.S. Provisional Patent Application Ser. No. 61/013,386, filed on Dec. 13, 2007, and in U.S. patent application Ser. No. 12/335,071. The teachings of U.S. Provisional Patent Application Ser. No. 61/013,574 (now published as United States Patent Publication No. 2009/0203102A1), U.S. Provisional Patent Application Ser. No. 61/013,386, and U.S. patent application Ser. No. 12/335,071 (now published as United States Patent Publication No. 2009/0203102A1) are incorporated herein by reference for the purpose of teaching techniques for producing and recovering isoprene by such a process. In any case, U.S. Provisional Patent Application Ser. No. 61/013,574, U.S. Provisional Patent Application Ser. No. 61/013,386, and U.S. patent application Ser. No. 12/335,071 teach compositions and methods for the production of increased amounts of isoprene in cell cultures. In particular, these compositions and methods increase the rate of isoprene production and increase the total amount of isoprene that is produced. For example, cell culture systems that generate 4.8×104 nmole/gwcm/hr of isoprene have been produced (Table 1). The efficiency of these systems is demonstrated by the conversion of −23.6 molar % yield (10.7 weight % yield) of the carbon that the cells consume from a cell culture medium into isoprene (% carbon yield). As shown in the Examples and Table 2, approximately 60.5 g of isoprene per liter of broth was generated. Isoprene was produced at a peak specific rate of 1.88×105 nmol/OD/hr (1.88×105 nmole/gwcm/hr). If desired, even greater amounts of isoprene can be obtained using other conditions, such as those described herein. In some embodiments, a renewable carbon source is used for the production of isoprene. The compositions and methods of the present invention are desirable because they allow high isoprene yield per cell, high carbon yield, high isoprene purity, high productivity, low energy usage, low production cost and investment, and minimal side reactions. This efficient, large scale, biosynthetic process for isoprene production provides an isoprene source for synthetic isoprene-based rubber and provides a desirable, low-cost alternative to using natural rubber.
As discussed further below, the amount of isoprene produced by cells can be greatly increased by introducing a heterologous nucleic acid encoding an isoprene synthase polypeptide (e.g., a plant isoprene synthase polypeptide) into the cells. Isoprene synthase polypeptides convert dimethylallyl diphosphate (DMAPP) into isoprene. As shown in the Examples, a heterologous Pueraria Montana (kudzu) or Populus alba (Poplar) isoprene synthase polypeptide was expressed in a variety of host cells, such as Escherichia coli, Panteoa citrea, Bacillus subtilis, Yarrowia lipolytica, and Trichoderma reesei. As also shown in the Examples, a heterologous Methanosarcina mazei (M. mazei) mevalonate kinase (MVK) was expressed in host cells such as Escherichia coli to increase isoprene production. All of these cells produced more isoprene than the corresponding cells without the heterologous isoprene synthase polypeptide. As illustrated in Tables 1 and 2, large amounts of isoprene are produced using the methods described herein. For example, B. subtilis cells with a heterologous isoprene synthase nucleic acid produced approximately 10-fold more isoprene in a 14 liter fermentor than the corresponding control B. subtilis cells without the heterologous nucleic acid (Table 2). The production of 60.5 g of isoprene per liter of broth (mg/L, wherein the volume of broth includes both the volume of the cell medium and the volume of the cells) by E. coli and 30 mg/L by B. subtilis in fermentors indicates that significant amounts of isoprene can be generated (Table 2). If desired, isoprene can be produced on an even larger scale or other conditions described herein can be used to further increase the amount of isoprene. The vectors listed in Tables 1 and 2 and the experimental conditions are described in further detail below and in the Examples section.







TABLE 1







Exemplary yields of isoprene from a shake flask using the cell 


cultures and methods of the invention. The assay for measuring 


isoprene production is described in Example I, part II. For this assay, 


a sample was removed at one or more time points from


the shake flask and cultured for 30 minutes. The amount of 


isoprene produced in this sample was then measured. 


The headspace concentration and specific rate of isoprene


production are listed in Table 1 and described further herein.









Isoprene Production in a Headspace vial*










Headspace
Specific Rate



concentration
μg/Lbroth/hr/OD


Strain
μg/Lgas
(nmol/gwcm/hr)












E. coli BL21/pTrcKudzu IS
1.40
 53.2




(781.2)


E. coli BL21/Pcl DXS yidi
7.61
289.1


Kudzu IS

(4.25 × 103)


E. coli BL21/MCM127 with
23.0
874.1


kudzu IS and entire MVA

(1.28 × 104)


pathway




E. coli BL21/Pet N-
1.49
 56.6


HisKudzu IS

(831.1)


Pantoea citrea/pTrcKudzu
0.66
 25.1


IS

(368.6)


E. coli w/Poplar IS
—
 5.6


[Miller (2001)]

 (82.2)


Bacillis licheniformis Fall
—
 4.2


US 5849970

 (61.4)


Yarrowia lipolytica with
~0.05 μg/L
 ~2


kudzu isoprene synthase

(~30)


Trichoderma reesei with
~0.05 μg/L
 ~2


kudzu isoprene synthase

(~30)


E. coli BL21/
85.9
  3.2 × 103


pTrcKKDyIkIS with kudzu

 (4.8 × 104)


IS and lower MVA pathway





*Normalized to 1 mL of 1 OD600, cultured for 1 hour in a sealed headspace vial with a liquid to headspace volume ratio of 1:19.













TABLE 2







Exemplary yields of isoprene in a fermentor using the cell cultures and


methods of the invention. The assay for measuring isoprene 


production is described in Example I, part II. For this assay, 


a sample of the off-gas of the fermentor was taken and


analyzed for the amount of isoprene. The peak headspace 


concentration (which is the highest headspace concentration 


during the fermentation), titer (which is the cumulative,


total amount of isoprene produced per liter of broth), and peak 


specific rate of isoprene production (which is the highest 


specific rate during the fermentation) are listed in Table 2


and described further herein.









Isoprene Production in Fermentors











Peak Headspace

Peak Specific rate



concentration**
Titer
μg/Lbroth/hr/OD


Strain
(ug/Lgas)
(mg/Lbroth)
(nmol/gwcm/hr)













E. coli BL21/
52
41.2
 37


pTrcKudzu with


(543.3)


Kudzu IS





E. coli
3
3.5
 21.4


FM5/pTrcKudzu IS


(308.1)


E. coli BL21/triple
285
300
240


strain (DXS, yidi,


(3.52 × 103)


IS)





E. coli FM5/triple
50.8
29
180.8


strain (DXS, yidi,


(2.65 × 103)


IS)





E. coli/MCM127
1094
250
875


with Kudzu IS and


(1.28 × 104)


entire MVA pathway





Bacillus subtilis
1.5
2.5
 0.8


wild-type


 (11.7)


Bacillus pBS Kudzu
16.6
~30
 5


IS

(over 100
 (73.4)




hours)



Bacillus Marburg
2.04
0.61
 24.5


6051 [Wagner and


(359.8)


Fall (1999)]





Bacillus Marburg
0.7
0.15
 6.8


6051 Fall US


(100)


5849970





E. coli
2.03 × 104
3.22 × 104
  5.9 × 103


BL21/pCLPtrcUpper


(8.66 × 104)


Pathway and





gil.2KKDyI and





pTrcAlba-mMVK





E. coli
3.22 × 104
6.05 × 104
 1.28 × 104


BL21/pCLPtrcUpper


(1.88 × 105)


Pathway and





gi1.2KKDyI and





pTrcAlba-mMVK





plus





pBBRCMPGI1.5pgl





**Normalized to an off-gas flow rate of 1 vvm (1 volume off-gas per 1 Lbroth per minute).






Additionally, isoprene production by cells that contain a heterologous isoprene synthase nucleic acid can be enhanced by increasing the amount of a 1-deoxy-D-xylulose-5-phosphate synthase (DXS) polypeptide and/or an isopentenyl diphosphate isomerase (IDI) polypeptide expressed by the cells. For example, a DXS nucleic acid and/or an IDI nucleic acid can be introduced into the cells. The DXS nucleic acid may be a heterologous nucleic acid or a duplicate copy of an endogenous nucleic acid. Similarly, the IDI nucleic acid may be a heterologous nucleic acid or a duplicate copy of an endogenous nucleic acid. In some embodiments, the amount of DXS and/or IDI polypeptide is increased by replacing the endogenous DXS and/or IDI promoters or regulatory regions with other promoters and/or regulatory regions that result in greater transcription of the DXS and/or IDI nucleic acids. In some embodiments, the cells contain both a heterologous nucleic acid encoding an isoprene synthase polypeptide (e.g., a plant isoprene synthase nucleic acid) and a duplicate copy of an endogenous nucleic acid encoding an isoprene synthase polypeptide.
The encoded DXS and IDI polypeptides are part of the DXP pathway for the biosynthesis of isoprene (FIG. 19A). DXS polypeptides convert pyruvate and D-glyceraldehyde-3-phosphate into 1-deoxy-D-xylulose-5-phosphate. While not intending to be bound by any particular theory, it is believed that increasing the amount of DXS polypeptide increases the flow of carbon through the DXP pathway, leading to greater isoprene production. IDI polypeptides catalyze the interconversion of isopentenyl diphosphate (IPP) and dimethylallyl diphosphate (DMAPP). While not intending to be bound by any particular theory, it is believed that increasing the amount of IDI polypeptide in cells increases the amount of IPP that is converted into DMAPP, which in turn is converted into isoprene.
For example, fermentation of E. coli cells with a kudzu isoprene synthase, S. cerevisia IDI, and E. coli DXS nucleic acids was used to produce isoprene. The levels of isoprene varied from 50 to 300 μg/L over a time period of 15 hours (Example 7, part VII). As another example, fermentation of E. coli with M. mazei mevalonate kinase (MVK), P. alba isoprene synthase, the upper MVA pathway, and the integrated lower MVA pathway was used to produce isoprene. The levels of isoprene varied from 32 to 35.6 g/L over a time period of 67 hours (Example 10, part III).
In yet another example, fermentation of E. coli with M. mazei mevalonate kinase (MVK), P. alba isoprene synthase, pg1 over-expression (RHM111608-2), the upper MVA pathway, and the integrated lower MVA pathway were used to produce isoprene. The levels of isoprene vary from 33.2 g/L to 40.0 g/L over a time period of 40 hours or 48.6 g/L to 60.5 g/L over a time period of 59 hours (Example 13, part (ii)).
In some embodiments, the presence of heterologous or extra endogenous isoprene synthase, IDI, and DXS nucleic acids causes cells to grow more reproducibly or remain viable for longer compared to the corresponding cell with only one or two of these heterologous or extra endogenous nucleic acids. For example, cells containing heterologous isoprene synthase, IDI, and DXS nucleic acids grew better than cells with only heterologous isoprene synthase and DXS nucleic acids or with only a heterologous isoprene synthase nucleic acid. Also, heterologous isoprene synthase, IDI, and DXS nucleic acids were successfully operably linked to a strong promoter on a high copy plasmid that was maintained by E. coli cells, suggesting that large amounts of these polypeptides could be expressed in the cells without causing an excessive amount of toxicity to the cells. While not intending to be bound to a particular theory, it is believed that the presence of heterologous or extra endogenous isoprene synthase and IDI nucleic acids may reduce the amount of one or more potentially toxic intermediates that would otherwise accumulate if only a heterologous or extra endogenous DXS nucleic acid was present in the cells.
In some embodiments, the production of isoprene by cells that contain a heterologous isoprene synthase nucleic acid is augmented by increasing the amount of a MVA polypeptide expressed by the cells (FIGS. 19A and 19B). Exemplary MVA pathways polypeptides include any of the following polypeptides: acetyl-CoA acetyltransferase (AA-CoA thiolase) polypeptides, 3-hydroxy-3-methylglutaryl-CoA synthase (HMG-CoA synthase) polypeptides, 3-hydroxy-3-methylglutaryl-CoA reductase (HMG-CoA reductase) polypeptides, mevalonate kinase (MVK) polypeptides, phosphomevalonate kinase (PMK) polypeptides, diphosphomevalonte decarboxylase (MVD) polypeptides, phosphomevalonate decarboxylase (PMDC) polypeptides, isopentenyl phosphate kinase (IPK) polypeptides, IDI polypeptides, and polypeptides (e.g., fusion polypeptides) having an activity of two or more MVA pathway polypeptides. For example, one or more MVA pathway nucleic acids can be introduced into the cells. In some embodiments, the cells contain the upper MVA pathway, which includes AA-CoA thiolase, HMG-CoA synthase, and HMG-CoA reductase nucleic acids. In some embodiments, the cells contain the lower MVA pathway, which includes MVK, PMK, MVD, and IDI nucleic acids. In some embodiments, the cells contain the entire MVA pathway, which includes AA-CoA thiolase, HMG-CoA synthase, HMG-CoA reductase, MVK, PMK, MVD, and IDI nucleic acids. In some embodiments, the cells contain an entire MVA pathway that includes AA-CoA thiolase, HMG-CoA synthase, HMG-CoA reductase, MVK, PMDC, IPK, and IDI nucleic acids. The MVA pathway nucleic acids may be heterologous nucleic acids or duplicate copies of endogenous nucleic acids. In some embodiments, the amount of one or more MVA pathway polypeptides is increased by replacing the endogenous promoters or regulatory regions for the MVA pathway nucleic acids with other promoters and/or regulatory regions that result in greater transcription of the MVA pathway nucleic acids. In some embodiments, the cells contain both a heterologous nucleic acid encoding an isoprene synthase polypeptide (e.g., a plant isoprene synthase nucleic acid) and a duplicate copy of an endogenous nucleic acid encoding an isoprene synthase polypeptide.
For example, E. coli cells containing a nucleic acid encoding a kudzu isoprene synthase polypeptide and nucleic acids encoding Saccharomyces cerevisia MVK, PMK, MVD, and IDI polypeptides generated isoprene at a rate of 6.67×104 nmol/Lbroth/OD600/hr (see Example 8). Additionally, a 14 liter fermentation of E. coli cells with nucleic acids encoding Enterococcus faecalis AA-CoA thiolase, HMG-CoA synthase, and HMG-CoA reductase polypeptides produced 22 grams of mevalonic acid (an intermediate of the MVA pathway). A shake flask of these cells produced 2-4 grams of mevalonic acid per liter. These results indicate that heterologous MVA pathways nucleic acids are active in E. coli. E. coli cells that contain nucleic acids for both the upper MVA pathway and the lower MVA pathway as well as a kudzu isoprene synthase (strain MCM 127) produced significantly more isoprene (874 μg/Lbroth/hr/OD) compared to E. coli cells with nucleic acids for only the lower MVA pathway and the kudzu isoprene synthase (strain MCM 131) (see Table 3 ni isoprene synthase polypeptide and a nucleic acid encoding M. mazei MVK polypeptide generated 320.6 g (at a peak specific rate of 9.54×104 nmol/Lbroth/OD600/hr (i.e. 9.5×10−5 mol/Lbroth/OD600/hr)) of isoprene during a 67 hour fermentation in the absence of yeast extract feeding or 395.5 g (at a peak specific rate of 8.66×104 nmol/Lbroth/OD600/hr) during a 68 hour fermentation in the presence of yeast extract feeding (see Example 10).
In some embodiments, at least a portion of the cells maintain the heterologous isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acid for at least about 5, 10, 20, 50, 75, 100, 200, 300, or more cell divisions in a continuous culture (such as a continuous culture without dilution). In some embodiments of any of the aspects of the invention, the nucleic acid comprising the heterologous or duplicate copy of an endogenous isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acid also comprises a selective marker, such as a kanamycin, ampicillin, carbenicillin, gentamicin, hygromycin, phleomycin, bleomycin, neomycin, or chloramphenicol antibiotic resistance nucleic acid.
As indicated in Example 7, part VI, the amount of isoprene produced can be further increased by adding yeast extract to the cell culture medium using E. coli cells with kudzu isoprene synthase, S. cerevisia IDI, and E. coli DXS nucleic acids to produce isoprene. In particular, the amount of isoprene produced was linearly proportional to the amount of yeast extract in the cell medium for the concentrations tested (FIG. 48C). Additionally, approximately 0.11 grams of isoprene per liter of broth was produced from a cell medium with yeast extract and glucose (Example 7, part VIII). Increasing the amount of yeast extract in the presence of glucose resulted in more isoprene being produced than increasing the amount of glucose in the presence of yeast extract. Also, increasing the amount of yeast extract allowed the cells to produce a high level of isoprene for a longer length of time and improved the health of the cells.
Isoprene production was also demonstrated using three types of hydrolyzed biomass (bagasse, corn stover, and soft wood pulp) as the carbon source (FIGS. 46A-C and FIGS. 69A and 69B). E. coli cells with kudzu isoprene synthase, S. cerevisia IDI, and E. coli DXS nucleic acids produced as much isoprene from these hydrolyzed biomass carbon sources as from the equivalent amount of glucose (e.g., 1% glucose, w/v). E. coli cells expressing P. alba isoprene synthase and the MVA pathway produced isoprene at a higher initial growth rate from ammonia fiber expansion (AFEX) pretreated corn stover than from the equivalent amount of glucose. (FIGS. 69A and 69B). If desired, any other biomass carbon source can be used in the compositions and methods of the invention. Biomass carbon sources are desirable because they are cheaper than many conventional cell mediums, thereby facilitating the economical production of isoprene.
Additionally, invert sugar was shown to function as a carbon source for the generation of isoprene (FIG. 47D).
Additionally, xylose, acetate, and glycerol were also shown to function as a carbon source for the generation of isoprene (FIGS. 69A-69D). For example, E. coli cells with P. alba isoprene synthase and the MVA pathway grown on acetate as the only carbon source had a specific productivity of isoprene about twice as high as during growth on glucose (Example 10, Part IV; FIGS. 69A and 69B).
In some embodiments, an oil is included in the cell medium. For example, B. subtilis cells containing a kudzu isoprene synthase nucleic acid produced isoprene when cultured in a cell medium containing an oil and a source of glucose (Example 4, part III). As another example, E. coli fadR atoC mutant cells containing the upper and lower MVA pathway plus kudzu isoprene synthase produced isoprene when cultured in a cell medium containing palm oil and a source of glucose (Example 12, part II). In some embodiments, more than one oil (such as 2, 3, 4, 5, or more oils) is included in the cell medium. While not intending to be bound to any particular theory, it is believed that (i) the oil may increase the amount of carbon in the cells that is available for conversion to isoprene, (ii) the oil may increase the amount of acetyl-CoA in the cells, thereby increasing the carbon flow through the MVA pathway, and/or (ii) the oil may provide extra nutrients to the cells, which is desirable since a lot of the carbon in the cells is converted to isoprene rather than other products. In some embodiments, cells that are cultured in a cell medium containing oil naturally use the MVA pathway to produce isoprene or are genetically modified to contain nucleic acids for the entire MVA pathway. In some embodiments, the oil is partially or completely hydrolyzed before being added to the cell culture medium to facilitate the use of the oil by the host cells.
Exemplary Polypeptides and Nucleic Acids
Various isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and nucleic acids can be used in the compositions and methods of the invention.
As used herein, “polypeptides” includes polypeptides, proteins, peptides, fragments of polypeptides, and fusion polypeptides that include part or all of a first polypeptide (e.g., an isoprene synthase, DXS, IDI, or MVA pathway polypeptide) and part or all of a second polypeptide (e.g., a peptide that facilitates purification or detection of the fusion polypeptide, such as a His-tag). In some embodiments, the fusion polypeptide has an activity of two or more MVA pathway polypeptides (such as AA-CoA thiolase and HMG-CoA reductase polypeptides). In some embodiments, the polypeptide is a naturally-occurring polypeptide (such as the polypeptide encoded by an Enterococcus faecalis mvaE nucleic acid) that has an activity of two or more MVA pathway polypeptides.
In various embodiments, a polypeptide has at least or about 50, 100, 150, 175, 200, 250, 300, 350, 400, or more amino acids. In some embodiments, the polypeptide fragment contains at least or about 25, 50, 75, 100, 150, 200, 300, or more contiguous amino acids from a full-length polypeptide and has at least or about 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 95%, or 100% an activity of a corresponding full-length polypeptide. In particular embodiments, the polypeptide includes a segment of or the entire amino acid sequence of any naturally-occurring isoprene synthase, DXS, IDI, or MVA pathway polypeptide. In some embodiments, the polypeptide has one or more mutations compared to the sequence of a wild-type (i.e., a sequence occurring in nature) isoprene synthase, DXS, IDI, or MVA pathway polypeptide.
In some embodiments, the polypeptide is an isolated polypeptide. As used herein, an “isolated polypeptide” is not part of a library of polypeptides, such as a library of 2, 5, 10, 20, 50 or more different polypeptides and is separated from at least one component with which it occurs in nature. An isolated polypeptide can be obtained, for example, by expression of a recombinant nucleic acid encoding the polypeptide.
In some embodiments, the polypeptide is a heterologous polypeptide. By “heterologous polypeptide” is meant a polypeptide whose amino acid sequence is not identical to that of another polypeptide naturally expressed in the same host cell.
As used herein, a “nucleic acid” refers to two or more deoxyribonucleotides and/or ribonucleotides in either single or double-stranded form. In some embodiments, the nucleic acid is a recombinant nucleic acid. By “recombinant nucleic acid” means a nucleic acid of interest that is free of one or more nucleic acids (e.g., genes) which, in the genome occurring in nature of the organism from which the nucleic acid of interest is derived, flank the nucleic acid of interest. The term therefore includes, for example, a recombinant DNA which is incorporated into a vector, into an autonomously replicating plasmid or virus, or into the genomic DNA of a prokaryote or eukaryote, or which exists as a separate molecule (e.g., a cDNA, a genomic DNA fragment, or a cDNA fragment produced by PCR or restriction endonuclease digestion) independent of other sequences. In some embodiments, an isoprene synthase, DXS, IDI, or MVA pathway nucleic acid is operably linked to another nucleic acid encoding all or a portion of another polypeptide such that the recombinant nucleic acid encodes a fusion polypeptide that includes an isoprene synthase, DXS, IDI, or MVA pathway polypeptide and all or part of another polypeptide (e.g., a peptide that facilitates purification or detection of the fusion polypeptide, such as a His-tag). In some embodiments, part or all of a recombinant nucleic acid is chemically synthesized.
In some embodiments, the nucleic acid is a heterologous nucleic acid. By “heterologous nucleic acid” is meant a nucleic acid whose nucleic acid sequence is not identical to that of another nucleic acid naturally found in the same host cell.
In particular embodiments, the nucleic acid includes a segment of or the entire nucleic acid sequence of any naturally-occurring isoprene synthase, DXS, IDI, or MVA pathway nucleic acid. In some embodiments, the nucleic acid includes at least or about 50, 100, 150, 200, 300, 400, 500, 600, 700, 800, or more contiguous nucleotides from a naturally-occurring isoprene synthase nucleic acid DXS, IDI, or MVA pathway nucleic acid. In some embodiments, the nucleic acid has one or more mutations compared to the sequence of a wild-type (i.e., a sequence occurring in nature) isoprene synthase, DXS, IDI, or MVA pathway nucleic acid. In some embodiments, the nucleic acid has one or more mutations (e.g., a silent mutation) that increase the transcription or translation of isoprene synthase, DXS, IDI, or MVA pathway nucleic acid. In some embodiments, the nucleic acid is a degenerate variant of any nucleic acid encoding an isoprene synthase, DXS, IDI, or MVA pathway polypeptide.
“Codon degeneracy” refers to divergence in the genetic code permitting variation of the nucleotide sequence without affecting the amino acid sequence of an encoded polypeptide. The skilled artisan is well aware of the “codon-bias” exhibited by a specific host cell in usage of nucleotide codons to specify a given amino acid. Therefore, when synthesizing a nucleic acid for improved expression in a host cell, it is desirable in some embodiments to design the nucleic acid such that its frequency of codon usage approaches the frequency of preferred codon usage of the host cell.
The accession numbers of exemplary isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and nucleic acids are listed in Appendix 1 (the accession numbers of Appendix 1 and their corresponding sequences are herein incorporated by reference in their entireties, particularly with respect to the amino acid and nucleic acid sequences of isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and nucleic acids). The Kegg database also contains the amino acid and nucleic acid sequences of numerous exemplary isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and nucleic acids (see, for example, the world-wide web at “genome.jp/kegg/pathway/map/map00100.html” and the sequences therein, which are each hereby incorporated by reference in their entireties, particularly with respect to the amino acid and nucleic acid sequences of isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and nucleic acids). In some embodiments, one or more of the isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and/or nucleic acids have a sequence identical to a sequence publicly available on Dec. 12, 2007 or Dec. 11, 2008, such as any of the sequences that correspond to any of the accession numbers in Appendix 1 or any of the sequences present in the Kegg database. Additional exemplary isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and nucleic acids are described further below.
Exemplary Isoprene Synthase Polypeptides and Nucleic Acids
As noted above, isoprene synthase polypeptides convert dimethylallyl diphosphate (DMAPP) into isoprene. Exemplary isoprene synthase polypeptides include polypeptides, fragments of polypeptides, peptides, and fusions polypeptides that have at least one activity of an isoprene synthase polypeptide. Standard methods can be used to determine whether a polypeptide has isoprene synthase polypeptide activity by measuring the ability of the polypeptide to convert DMAPP into isoprene in vitro, in a cell extract, or in vivo. In an exemplary assay, cell extracts are prepared by growing a strain (e.g., the E. coli/pTrcKudzu strain described herein) in the shake flask method as described in Example 1. After induction is complete, approximately 10 mLs of cells are pelleted by centrifugation at 7000×g for 10 minutes and resuspended in 5 ml of PEB without glycerol. The cells are lysed using a French Pressure cell using standard procedures. Alternatively the cells are treated with lysozyme (Ready-Lyse lysozyme solution; EpiCentre) after a freeze/thaw at −80 C.
Isoprene synthase polypeptide activity in the cell extract can be measured, for example, as described in Silver et al., J. Biol. Chem. 270:13010-13016, 1995 and references therein, which are each hereby incorporated by reference in their entireties, particularly with respect to assays for isoprene synthase polypeptide activity. DMAPP (Sigma) is evaporated to dryness under a stream of nitrogen and rehydrated to a concentration of 100 mM in 100 mM potassium phosphate buffer pH 8.2 and stored at −20 0 C. To perform the assay, a solution of 5 μl of 1M MgCl2, 1 mM (250 μg/ml) DMAPP, 65 μl of Plant Extract Buffer (PEB) (50 mM Tris-HCl, pH 8.0, 20 mM MgCl2, 5% glycerol, and 2 mM DTT) is added to 25 μl of cell extract in a 20 ml Headspace vial with a metal screw cap and teflon coated silicon septum (Agilent Technologies) and cultured at 37 0 C for 15 minutes with shaking. The reaction is quenched by adding 200 μl of 250 mM EDTA and quantified by GC/MS as described in Example 1, part II.
Exemplary isoprene synthase nucleic acids include nucleic acids that encode a polypeptide, fragment of a polypeptide, peptide, or fusion polypeptide that has at least one activity of an isoprene synthase polypeptide. Exemplary isoprene synthase polypeptides and nucleic acids include naturally-occurring polypeptides and nucleic acids from any of the source organisms described herein as well as mutant polypeptides and nucleic acids derived from any of the source organisms described herein.
In some embodiments, the isoprene synthase polypeptide or nucleic acid is from the family Fabaceae, such as the Faboideae subfamily. In some embodiments, the isoprene synthase polypeptide or nucleic acid is a polypeptide or nucleic acid from Pueraria montana (kudzu) (Sharkey et al., Plant Physiology 137: 700-712, 2005), Pueraria lobata, poplar (such as Populus alba, Populus nigra, Populus trichocarpa, Populus alba x tremula (CAC35696), or Populus alba) (Sasaki et al., FEBS Letters 579(11): 2514-2518, 2005; Miller et al., Planta 213: 483-487, 2001), aspen (such as Populus tremuloides) (Silver et al., JBC 270(22): 13010-1316, 1995), or English Oak (Quercus robur) (Zimmer et al., WO 98/02550), which are each hereby incorporated by reference in their entireties, particularly with respect to isoprene synthase nucleic acids and the expression of isoprene synthase polypeptides. Suitable isoprene synthases include, but are not limited to, those identified by Genbank Accession Nos. AY341431, AY316691, AY279379, AJ457070, and AY182241, which are each hereby incorporated by reference in their entireties, particularly with respect to sequences of isoprene synthase nucleic acids and polypeptides. In some embodiments, the isoprene synthase polypeptide or nucleic acid is not a naturally-occurring polypeptide or nucleic acid from Quercus robur (i.e., the isoprene synthase polypeptide or nucleic acid is an isoprene synthase polypeptide or nucleic acid other than a naturally-occurring polypeptide or nucleic acid from Quercus robur). In some embodiments, the isoprene synthase nucleic acid or polypeptide is a naturally-occurring polypeptide or nucleic acid from poplar. In some embodiments, the isoprene synthase nucleic acid or polypeptide is not a naturally-occurring polypeptide or nucleic acid from poplar.
Exemplary DXS Polypeptides and Nucleic Acids
As noted above, 1-deoxy-D-xylulose-5-phosphate synthase (DXS) polypeptides convert pyruvate and D-glyceraldehyde-3-phosphate into 1-deoxy-D-xylulose-5-phosphate. Exemplary DXS polypeptides include polypeptides, fragments of polypeptides, peptides, and fusions polypeptides that have at least one activity of a DXS polypeptide. Standard methods (such as those described herein) can be used to determine whether a polypeptide has DXS polypeptide activity by measuring the ability of the polypeptide to convert pyruvate and D-glyceraldehyde-3-phosphate into 1-deoxy-D-xylulose-5-phosphate in vitro, in a cell extract, or in vivo. Exemplary DXS nucleic acids include nucleic acids that encode a polypeptide, fragment of a polypeptide, peptide, or fusion polypeptide that has at least one activity of a DXS polypeptide. Exemplary DXS polypeptides and nucleic acids include naturally-occurring polypeptides and nucleic acids from any of the source organisms described herein as well as mutant polypeptides and nucleic acids derived from any of the source organisms described herein.
Exemplary IDI Polypeptides and Nucleic Acids
Isopentenyl diphosphate isomerase polypeptides (isopentenyl-diphosphate delta-isomerase or IDI) catalyses the interconversion of isopentenyl diphosphate (IPP) and dimethylallyl diphosphate (DMAPP) (e.g., converting IPP into DMAPP and/or converting DMAPP into IPP). Exemplary IDI polypeptides include polypeptides, fragments of polypeptides, peptides, and fusions polypeptides that have at least one activity of an IDI polypeptide. Standard methods (such as those described herein) can be used to determine whether a polypeptide has IDI polypeptide activity by measuring the ability of the polypeptide to interconvert IPP and DMAPP in vitro, in a cell extract, or in vivo. Exemplary IDI nucleic acids include nucleic acids that encode a polypeptide, fragment of a polypeptide, peptide, or fusion polypeptide that has at least one activity of an IDI polypeptide. Exemplary IDI polypeptides and nucleic acids include naturally-occurring polypeptides and nucleic acids from any of the source organisms described herein as well as mutant polypeptides and nucleic acids derived from any of the source organisms described herein.
Exemplary MVA Pathway Polypeptides and Nucleic Acids
Exemplary MVA pathway polypeptides include acetyl-CoA acetyltransferase (AA-CoA thiolase) polypeptides, 3-hydroxy-3-methylglutaryl-CoA synthase (HMG-CoA synthase) polypeptides, 3-hydroxy-3-methylglutaryl-CoA reductase (HMG-CoA reductase) polypeptides, mevalonate kinase (MVK) polypeptides, phosphomevalonate kinase (PMK) polypeptides, diphosphomevalonte decarboxylase (MVD) polypeptides, phosphomevalonate decarboxylase (PMDC) polypeptides, isopentenyl phosphate kinase (IPK) polypeptides, IDI polypeptides, and polypeptides (e.g., fusion polypeptides) having an activity of two or more MVA pathway polypeptides. In particular, MVA pathway polypeptides include polypeptides, fragments of polypeptides, peptides, and fusions polypeptides that have at least one activity of an MVA pathway polypeptide. Exemplary MVA pathway nucleic acids include nucleic acids that encode a polypeptide, fragment of a polypeptide, peptide, or fusion polypeptide that has at least one activity of an MVA pathway polypeptide. Exemplary MVA pathway polypeptides and nucleic acids include naturally-occurring polypeptides and nucleic acids from any of the source organisms described herein as well as mutant polypeptides and nucleic acids derived from any of the source organisms described herein.
In particular, acetyl-CoA acetyltransferase polypeptides (AA-CoA thiolase or AACT) convert two molecules of acetyl-CoA into acetoacetyl-CoA. Standard methods (such as those described herein) can be used to determine whether a polypeptide has AA-CoA thiolase polypeptide activity by measuring the ability of the polypeptide to convert two molecules of acetyl-CoA into acetoacetyl-CoA in vitro, in a cell extract, or in vivo. 3-hydroxy-3-methylglutaryl-CoA synthase (HMG-CoA synthase or HMGS) polypeptides convert acetoacetyl-CoA into 3-hydroxy-3-methylglutaryl-CoA. Standard methods (such as those described herein) can be used to determine whether a polypeptide has HMG-CoA synthase polypeptide activity by measuring the ability of the polypeptide to convert acetoacetyl-CoA into 3-hydroxy-3-methylglutaryl-CoA in vitro, in a cell extract, or in vivo.
3-hydroxy-3-methylglutaryl-CoA reductase (HMG-CoA reductase or HMGR) polypeptides convert 3-hydroxy-3-methylglutaryl-CoA into mevalonate. Standard methods (such as those described herein) can be used to determine whether a polypeptide has HMG-CoA reductase polypeptide activity by measuring the ability of the polypeptide to convert 3-hydroxy-3-methylglutaryl-CoA into mevalonate in vitro, in a cell extract, or in vivo.
Mevalonate kinase (MVK) polypeptide phosphorylates mevalonate to form mevalonate-5-phosphate. Standard methods (such as those described herein) can be used to determine whether a polypeptide has MVK polypeptide activity by measuring the ability of the polypeptide to convert mevalonate into mevalonate-5-phosphate in vitro, in a cell extract, or in vivo.
Phosphomevalonate kinase (PMK) polypeptides phosphorylates mevalonate-5-phosphate to form mevalonate-5-diphosphate. Standard methods (such as those described herein) can be used to determine whether a polypeptide has PMK polypeptide activity by measuring the ability of the polypeptide to convert mevalonate-5-phosphate into mevalonate-5-diphosphate in vitro, in a cell extract, or in vivo.
Diphosphomevalonte decarboxylase (MVD or DPMDC) polypeptides convert mevalonate-5-diphosphate into isopentenyl diphosphate (IPP). Standard methods (such as those described herein) can be used to determine whether a polypeptide has MVD polypeptide activity by measuring the ability of the polypeptide to convert mevalonate-5-diphosphate into IPP in vitro, in a cell extract, or in vivo.
Phosphomevalonate decarboxylase (PMDC) polypeptides convert mevalonate-5-phosphate into isopentenyl phosphate (IP). Standard methods (such as those described herein) can be used to determine whether a polypeptide has PMDC polypeptide activity by measuring the ability of the polypeptide to convert mevalonate-5-phosphate into IP in vitro, in a cell extract, or in vivo.
Isopentenyl phosphate kinase (IPK) polypeptides phosphorylate isopentyl phosphate (IP) to form isopentenyl diphosphate (IPP). Standard methods (such as those described herein) can be used to determine whether a polypeptide has IPK polypeptide activity by measuring the ability of the polypeptide to convert IP into IPP in vitro, in a cell extract, or in vivo.
Exemplary IDI polypeptides and nucleic acids are described above.
Exemplary Methods for Isolating Nucleic Acids
Isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acids can be isolated using standard methods. Methods of obtaining desired nucleic acids from a source organism of interest (such as a bacterial genome) are common and well known in the art of molecular biology (see, for example, WO 2004/033646 and references cited therein, which are each hereby incorporated by reference in their entireties, particularly with respect to the isolation of nucleic acids of interest). For example, if the sequence of the nucleic acid is known (such as any of the known nucleic acids described herein), suitable genomic libraries may be created by restriction endonuclease digestion and may be screened with probes complementary to the desired nucleic acid sequence. Once the sequence is isolated, the DNA may be amplified using standard primer directed amplification methods such as polymerase chain reaction (PCR) (U.S. Pat. No. 4,683,202, which is incorporated by reference in its entirety, particularly with respect to PCR methods) to obtain amounts of DNA suitable for transformation using appropriate vectors.
Alternatively, isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acids (such as any isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acids with a known nucleic acid sequence) can be chemically synthesized using standard methods.
Additional isoprene synthase, DXS, IDI, or MVA pathway polypeptides and nucleic acids which may be suitable for use in the compositions and methods described herein can be identified using standard methods. For example, cosmid libraries of the chromosomal DNA of organisms known to produce isoprene naturally can be constructed in organisms such as E. coli, and then screened for isoprene production. In particular, cosmid libraries may be created where large segments of genomic DNA (35-45 kb) are packaged into vectors and used to transform appropriate hosts. Cosmid vectors are unique in being able to accommodate large quantities of DNA. Generally cosmid vectors have at least one copy of the cos DNA sequence which is needed for packaging and subsequent circularization of the heterologous DNA. In addition to the cos sequence, these vectors also contain an origin of replication such as ColEI and drug resistance markers such as a nucleic acid resistant to ampicillin or neomycin. Methods of using cosmid vectors for the transformation of suitable bacterial hosts are well described in Sambrook et al., Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor, 1989, which is hereby incorporated by reference in its entirety, particularly with respect to transformation methods.
Typically to clone cosmids, heterologous DNA is isolated using the appropriate restriction endonucleases and ligated adjacent to the cos region of the cosmid vector using the appropriate ligases. Cosmid vectors containing the linearized heterologous DNA are then reacted with a DNA packaging vehicle such as bacteriophage. During the packaging process, the cos sites are cleaved and the heterologous DNA is packaged into the head portion of the bacterial viral particle. These particles are then used to transfect suitable host cells such as E. coli. Once injected into the cell, the heterologous DNA circularizes under the influence of the cos sticky ends. In this manner, large segments of heterologous DNA can be introduced and expressed in host cells.
Additional methods for obtaining isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acids include screening a metagenomic library by assay (such as the headspace assay described herein) or by PCR using primers directed against nucleotides encoding for a length of conserved amino acids (for example, at least 3 conserved amino acids). Conserved amino acids can be identified by aligning amino acid sequences of known isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides. Conserved amino acids for isoprene synthase polypeptides can be identified based on aligned sequences of known isoprene synthase polypeptides. An organism found to produce isoprene naturally can be subjected to standard protein purification methods (which are well known in the art) and the resulting purified polypeptide can be sequenced using standard methods. Other methods are found in the literature (see, for example, Julsing et al., Applied. Microbiol. Biotechnol. 75: 1377-84, 2007; Withers et al., Appl Environ Microbiol. 73(19):6277-83, 2007, which are each hereby incorporated by reference in their entireties, particularly with respect to identification of nucleic acids involved in the synthesis of isoprene).
Additionally, standard sequence alignment and/or structure prediction programs can be used to identify additional DXS, IDI, or MVA pathway polypeptides and nucleic acids based on the similarity of their primary and/or predicted polypeptide secondary structure with that of known DXS, IDI, or MVA pathway polypeptides and nucleic acids. Standard databases such as the swissprot-trembl database (world-wide web at “expasy.org”, Swiss Institute of Bioinformatics Swiss-Prot group CMU—1 rue Michel Servet CH-1211 Geneva 4, Switzerland) can also be used to identify isoprene synthase, DXS, IDI, or MVA pathway polypeptides and nucleic acids. The secondary and/or tertiary structure of an isoprene synthase, DXS, IDI, or MVA pathway polypeptide can be predicted using the default settings of standard structure prediction programs, such as PredictProtein (630 West, 168 Street, BB217, New York, N.Y. 10032, USA). Alternatively, the actual secondary and/or tertiary structure of an isoprene synthase, DXS, IDI, or MVA pathway polypeptide can be determined using standard methods. Additional isoprene synthase, DXS, IDI, or MVA pathway nucleic acids can also be identified by hybridization to probes generated from known isoprene synthase, DXS, IDI, or MVA pathway nucleic acids.
Exemplary Promoters and Vectors
Any of the isoprene synthase, DXS, IDI, or MVA pathway nucleic acid described herein can be included in one or more vectors. Accordingly, the invention also features vectors with one more nucleic acids encoding any of the isoprene synthase, DXS, IDI, or MVA pathway polypeptides that are described herein. As used herein, a “vector” means a construct that is capable of delivering, and desirably expressing one or more nucleic acids of interest in a host cell. Examples of vectors include, but are not limited to, plasmids, viral vectors, DNA or RNA expression vectors, cosmids, and phage vectors. In some embodiments, the vector contains a nucleic acid under the control of an expression control sequence.
As used herein, an “expression control sequence” means a nucleic acid sequence that directs transcription of a nucleic acid of interest. An expression control sequence can be a promoter, such as a constitutive or an inducible promoter, or an enhancer. An “inducible promoter” is a promoter that is active under environmental or developmental regulation. The expression control sequence is operably linked to the nucleic acid segment to be transcribed.
In some embodiments, the vector contains a selective marker. The term “selective marker” refers to a nucleic acid capable of expression in a host cell that allows for ease of selection of those host cells containing an introduced nucleic acid or vector. Examples of selectable markers include, but are not limited to, antibiotic resistance nucleic acids (e.g., kanamycin, ampicillin, carbenicillin, gentamicin, hygromycin, phleomycin, bleomycin, neomycin, or chloramphenicol) and/or nucleic acids that confer a metabolic advantage, such as a nutritional advantage on the host cell. Exemplary nutritional selective markers include those markers known in the art as amdS, argB, and pyr4. Markers useful in vector systems for transformation of Trichoderma are known in the art (see, e.g., Finkelstein, Chapter 6 in Biotechnology of Filamentous Fungi, Finkelstein et al., Eds. Butterworth-Heinemann, Boston, Mass., Chap. 6., 1992; and Kinghorn et al., Applied Molecular Genetics of Filamentous Fungi, Blackie Academic and Professional, Chapman and Hall, London, 1992, which are each hereby incorporated by reference in their entireties, particularly with respect to selective markers). In some embodiments, the selective marker is the amdS nucleic acid, which encodes the enzyme acetamidase, allowing transformed cells to grow on acetamide as a nitrogen source. The use of an A. nidulans amdS nucleic acid as a selective marker is described in Kelley et al., EMBO J. 4:475-479, 1985 and Penttila et al., Gene 61:155-164, 1987 (which are each hereby incorporated by reference in their entireties, particularly with respect to selective markers). In some embodiments, an isoprene synthase, DXS, IDI, or MVA pathway nucleic acid integrates into a chromosome of the cells without a selective marker.
Suitable vectors are those which are compatible with the host cell employed. Suitable vectors can be derived, for example, from a bacterium, a virus (such as bacteriophage T7 or a M-13 derived phage), a cosmid, a yeast, or a plant. Protocols for obtaining and using such vectors are known to those in the art (see, for example, Sambrook et al., Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor, 1989, which is hereby incorporated by reference in its entirety, particularly with respect to the use of vectors).
Promoters are well known in the art. Any promoter that functions in the host cell can be used for expression of an isoprene synthase, DXS, IDI, or MVA pathway nucleic acid in the host cell. Initiation control regions or promoters, which are useful to drive expression of isoprene synthase, DXS, IDI, or MVA pathway nucleic acids in various host cells are numerous and familiar to those skilled in the art (see, for example, WO 2004/033646 and references cited therein, which are each hereby incorporated by reference in their entireties, particularly with respect to vectors for the expression of nucleic acids of interest). Virtually any promoter capable of driving these nucleic acids is suitable for the present invention including, but not limited to, CYC1, HIS3, GAL1, GAL10, ADH1, PGK, PHO5, GAPDH, ADCI, TRP1, URA3, LEU2, ENO, and TPI (useful for expression in Saccharomyces); AOX1 (useful for expression in Pichia); and lac, trp, PL, PR, T7, tac, and trc (useful for expression in E. coli).
In some embodiments, a glucose isomerase promoter is used (see, for example, U.S. Pat. No. 7,132,527 and references cited therein, which are each hereby incorporated by reference in their entireties, particularly with respect promoters and plasmid systems for expressing polypeptides of interest). Reported glucose isomerase promoter mutants can be used to vary the level of expression of the polypeptide encoded by a nucleic acid operably linked to the glucose isomerase promoter (U.S. Pat. No. 7,132,527). In various embodiments, the glucose isomerase promoter is contained in a low, medium, or high copy plasmid (U.S. Pat. No. 7,132,527).
In various embodiments, an isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acid is contained in a low copy plasmid (e.g., a plasmid that is maintained at about 1 to about 4 copies per cell), medium copy plasmid (e.g., a plasmid that is maintained at about 10 to about 15 copies per cell), or high copy plasmid (e.g., a plasmid that is maintained at about 50 or more copies per cell). In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid is operably linked to a T7 promoter. In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid operably linked to a T7 promoter is contained in a medium or high copy plasmid. In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid is operably linked to a Trc promoter. In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid operably linked to a Trc promoter is contained in a medium or high copy plasmid. In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid is operably linked to a Lac promoter. In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid operably linked to a Lac promoter is contained in a low copy plasmid. In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid is operably linked to an endogenous promoter, such as an endogenous Escherichia, Panteoa, Bacillus, Yarrowia, Streptomyces, or Trichoderma promoter or an endogenous alkaline serine protease, isoprene synthase, DXS, IDI, or MVA pathway promoter. In some embodiments, the heterologous or extra endogenous isoprene synthase, DXS, IDI, or MVA pathway nucleic acid operably linked to an endogenous promoter is contained in a high copy plasmid. In some embodiments, the vector is a replicating plasmid that does not integrate into a chromosome in the cells. In some embodiments, part or all of the vector integrates into a chromosome in the cells.
In some embodiments, the vector is any vector which when introduced into a fungal host cell is integrated into the host cell genome and is replicated. Reference is made to the Fungal Genetics Stock Center Catalogue of Strains (FGSC, the world-wide web at “fgsc.net” and the references cited therein, which are each hereby incorporated by reference in their entireties, particularly with respect to vectors) for a list of vectors. Additional examples of suitable expression and/or integration vectors are provided in Sambrook et al., Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor, 1989, Current Protocols in Molecular Biology (F. M. Ausubel et al. (eds) 1987, Supplement 30, section 7.7.18); van den Hondel et al. in Bennett and Lasure (Eds.) More Gene Manipulations in Fungi, Academic Press pp. 396-428, 1991; and U.S. Pat. No. 5,874,276, which are each hereby incorporated by reference in their entireties, particularly with respect to vectors. Particularly useful vectors include pFB6, pBR322, PUC18, pUC100, and pENTR/D.
In some embodiments, an isoprene synthase, DXS, IDI, or MVA pathway nucleic acid is operably linked to a suitable promoter that shows transcriptional activity in a fungal host cell. The promoter may be derived from one or more nucleic acids encoding a polypeptide that is either endogenous or heterologous to the host cell. In some embodiments, the promoter is useful in a Trichoderma host. Suitable non-limiting examples of promoters include cbh1, cbh2, egl1, egl2, pepA, hfb1, hfb2, xyn1, and amy. In some embodiments, the promoter is one that is native to the host cell. For example, in some embodiments when T. reesei is the host, the promoter is a native T. reesei promoter. In some embodiments, the promoter is T. reesei cbh1, which is an inducible promoter and has been deposited in GenBank under Accession No. D86235, which is incorporated by reference in its entirety, particularly with respect to promoters. In some embodiments, the promoter is one that is heterologous to the fungal host cell. Other examples of useful promoters include promoters from the genes of A. awamori and A. niger glucoamylase (glaA) (Nunberg et al., Mol. Cell Biol. 4:2306-2315, 1984 and Boel et al., EMBO J. 3:1581-1585, 1984, which are each hereby incorporated by reference in their entireties, particularly with respect to promoters); Aspergillus niger alpha amylases, Aspergillus oryzae TAKA amylase, T. reesei xln1, and the T. reesei cellobiohydrolase 1 (EP 137280, which is incorporated by reference in its entirety, particularly with respect to promoters).
In some embodiments, the expression vector also includes a termination sequence. Termination control regions may also be derived from various genes native to the host cell. In some embodiments, the termination sequence and the promoter sequence are derived from the same source. In another embodiment, the termination sequence is endogenous to the host cell. A particularly suitable terminator sequence is cbh1 derived from a Trichoderma strain (such as T. reesei). Other useful fungal terminators include the terminator from an A. niger or A. awamori glucoamylase nucleic acid (Nunberg et al., Mol. Cell Biol. 4:2306-2315, 1984 and Boel et al., EMBO J. 3:1581-1585, 1984; which are each hereby incorporated by reference in their entireties, particularly with respect to fungal terminators). Optionally, a termination site may be included. For effective expression of the polypeptides, DNA encoding the polypeptide are linked operably through initiation codons to selected expression control regions such that expression results in the formation of the appropriate messenger RNA.
In some embodiments, the promoter, coding, region, and terminator all originate from the isoprene synthase, DXS, IDI, or MVA pathway nucleic acid to be expressed. In some embodiments, the coding region for an isoprene synthase, DXS, IDI, or MVA pathway nucleic acid is inserted into a general-purpose expression vector such that it is under the transcriptional control of the expression construct promoter and terminator sequences. In some embodiments, genes or part thereof are inserted downstream of the strong cbh1 promoter.
An isoprene synthase, DXS, IDI, or MVA pathway nucleic acid can be incorporated into a vector, such as an expression vector, using standard techniques (Sambrook et al., Molecular Cloning: A Laboratory Manual, Cold Spring Harbor, 1982, which is hereby incorporated by reference in its entirety, particularly with respect to the screening of appropriate DNA sequences and the construction of vectors). Methods used to ligate the DNA construct comprising a nucleic acid of interest (such as an isoprene synthase, DXS, IDI, or MVA pathway nucleic acid), a promoter, a terminator, and other sequences and to insert them into a suitable vector are well known in the art. For example, restriction enzymes can be used to cleave the isoprene synthase, DXS, IDI, or MVA pathway nucleic acid and the vector. Then, the compatible ends of the cleaved isoprene synthase, DXS, IDI, or MVA pathway nucleic acid and the cleaved vector can be ligated. Linking is generally accomplished by ligation at convenient restriction sites. If such sites do not exist, the synthetic oligonucleotide linkers are used in accordance with conventional practice (see, Sambrook et al., Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor, 1989, and Bennett and Lasure, More Gene Manipulations in Fungi, Academic Press, San Diego, pp 70-76, 1991, which are each hereby incorporated by reference in their entireties, particularly with respect to oligonucleotide linkers). Additionally, vectors can be constructed using known recombination techniques (e.g., Invitrogen Life Technologies, Gateway Technology).
In some embodiments, it may be desirable to over-express isoprene synthase, DXS, IDI, or MVA pathway nucleic acids at levels far higher than currently found in naturally-occurring cells. This result may be accomplished by the selective cloning of the nucleic acids encoding those polypeptides into multicopy plasmids or placing those nucleic acids under a strong inducible or constitutive promoter. Methods for over-expressing desired polypeptides are common and well known in the art of molecular biology and examples may be found in Sambrook et al., Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor, 1989, which is hereby incorporated by reference in its entirety, particularly with respect to cloning techniques.
The following resources include descriptions of additional general methodology useful in accordance with the invention: Kreigler, Gene Transfer and Expression; A Laboratory Manual, 1990 and Ausubel et al., Eds. Current Protocols in Molecular Biology, 1994, which are each hereby incorporated by reference in their entireties, particularly with respect to molecular biology and cloning techniques.
Exemplary Source Organisms
Isoprene synthase, DXS, IDI, or MVA pathway nucleic acids (and their encoded polypeptides) can be obtained from any organism that naturally contains isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acids. As noted above, isoprene is formed naturally by a variety of organisms, such as bacteria, yeast, plants, and animals. Organisms contain the MVA pathway, DXP pathway, or both the MVA and DXP pathways for producing isoprene (FIG. 19). Thus, DXS nucleic acids can be obtained, e.g., from any organism that contains the DXP pathway or contains both the MVA and DXP pathways. IDI and isoprene synthase nucleic acids can be obtained, e.g., from any organism that contains the MVA pathway, DXP pathway, or both the MVA and DXP pathways. MVA pathway nucleic acids can be obtained, e.g., from any organism that contains the MVA pathway or contains both the MVA and DXP pathways.
In some embodiments, the nucleic acid sequence of the isoprene synthase, DXS, IDI, or MVA pathway nucleic is identical to the sequence of a nucleic acid that is produced by any of the following organisms in nature. In some embodiments, the amino acid sequence of the isoprene synthase, DXS, IDI, or MVA pathway polypeptide is identical to the sequence of a polypeptide that is produced by any of the following organisms in nature. In some embodiments, the isoprene synthase, DXS, IDI, or MVA pathway nucleic acid or polypeptide is a mutant nucleic acid or polypeptide derived from any of the organisms described herein. As used herein, “derived from” refers to the source of the nucleic acid or polypeptide into which one or more mutations is introduced. For example, a polypeptide that is “derived from a plant polypeptide” refers to polypeptide of interest that results from introducing one or more mutations into the sequence of a wild-type (i.e., a sequence occurring in nature) plant polypeptide.
In some embodiments, the source organism is a fungus, examples of which are species of Aspergillus such as A. oryzae and A. niger, species of Saccharomyces such as S. cerevisiae, species of Schizosaccharomyces such as S. pombe, and species of Trichoderma such as T. reesei. In some embodiments, the source organism is a filamentous fungal cell. The term “filamentous fungi” refers to all filamentous forms of the subdivision Eumycotina (see, Alexopoulos, C. J. (1962), Introductory Mycology, Wiley, New York). These fungi are characterized by a vegetative mycelium with a cell wall composed of chitin, cellulose, and other complex polysaccharides. The filamentous fungi are morphologically, physiologically, and genetically distinct from yeasts. Vegetative growth by filamentous fungi is by hyphal elongation and carbon catabolism is obligatory aerobic. The filamentous fungal parent cell may be a cell of a species of, but not limited to, Trichoderma, (e.g., Trichoderma reesei, the asexual morph of Hypocrea jecorina, previously classified as T. longibrachiatum, Trichoderma viride, Trichoderma koningii, Trichoderma harzianum) (Sheir-Neirs et al., Appl. Microbiol. Biotechnol 20: 46-53, 1984; ATCC No. 56765 and ATCC No. 26921); Penicillium sp., Humicola sp. (e.g., H. insolens, H. lanuginose, or H. grisea); Chrysosporium sp. (e.g., C. lucknowense), Gliocladium sp., Aspergillus sp. (e.g., A. oryzae, A. niger, A sojae, A. japonicus, A. nidulans, or A. awamori) (Ward et al., Appl. Microbiol. Biotechnol. 39: 7380743, 1993 and Goedegebuur et al., Genet 41: 89-98, 2002), Fusarium sp., (e.g., F. roseum, F. graminum F. cerealis, F. oxysporuim, or F. venenatum), Neurospora sp., (e.g., N. crassa), Hypocrea sp., Mucor sp., (e.g., M. miehei), Rhizopus sp. and Emericella sp. (see also, Innis et al., Sci. 228: 21-26, 1985). The term “Trichoderma” or “Trichoderma sp.” or “Trichoderma spp.” refer to any fungal genus previously or currently classified as Trichoderma. 
In some embodiments, the fungus is A. nidulans, A. awamori, A. oryzae, A. aculeatus, A. niger, A. japonicus, T. reesei, T. viride, F. oxysporum, or F. solani. Aspergillus strains are disclosed in Ward et al., Appl. Microbiol. Biotechnol. 39:738-743, 1993 and Goedegebuur et al., Curr Gene 41:89-98, 2002, which are each hereby incorporated by reference in their entireties, particularly with respect to fungi. In particular embodiments, the fungus is a strain of Trichoderma, such as a strain of T. reesei. Strains of T. reesei are known and non-limiting examples include ATCC No. 13631, ATCC No. 26921, ATCC No. 56764, ATCC No. 56765, ATCC No. 56767, and NRRL 15709, which are each hereby incorporated by reference in their entireties, particularly with respect to strains of T. reesei. In some embodiments, the host strain is a derivative of RL-P37. RL-P37 is disclosed in Sheir-Neiss et al., Appl. Microbiol. Biotechnology 20:46-53, 1984, which is hereby incorporated by reference in its entirety, particularly with respect to strains of T. reesei. 
In some embodiments, the source organism is a yeast, such as Saccharomyces sp., Schizosaccharomyces sp., Pichia sp., or Candida sp. In some embodiments, the source organism is a bacterium, such as strains of Bacillus such as B. lichenformis or B. subtilis, strains of Pantoea such as P. citrea, strains of Pseudomonas such as P. alcaligenes, strains of Streptomyces such as S. albus, S. lividans, or S. rubiginosus, or strains of Escherichia such as E. coli. 
As used herein, “the genus Bacillus” includes all species within the genus “Bacillus,” as known to those of skill in the art, including but not limited to B. subtilis, B. licheniformis, B. lentus, B. brevis, B. stearothermophilus, B. alkalophilus, B. amyloliquefaciens, B. clausii, B. halodurans, B. megaterium, B. coagulans, B. circulans, B. lautus, and B. thuringiensis. It is recognized that the genus Bacillus continues to undergo taxonomical reorganization. Thus, it is intended that the genus include species that have been reclassified, including but not limited to such organisms as B. stearothermophilus, which is now named “Geobacillus stearothermophilus.” The production of resistant endospores in the presence of oxygen is considered the defining feature of the genus Bacillus, although this characteristic also applies to the recently named Alicyclobacillus, Amphibacillus, Aneurinibacillus, Anoxybacillus, Brevibacillus, Filobacillus, Gracilibacillus, Halobacillus, Paenibacillus, Salibacillus, Thermobacillus, Ureibacillus, and Virgibacillus. 
In some embodiments, the source organism is a gram-positive bacterium. Non-limiting examples include strains of Streptomyces (e.g., S. albus, S. lividans, S. coelicolor, or S. griseus) and Bacillus. In some embodiments, the source organism is a gram-negative bacterium, such as E. coli or Pseudomonas sp.
In some embodiments, the source organism is a plant, such as a plant from the family Fabaceae, such as the Faboideae subfamily. In some embodiments, the source organism is kudzu, poplar (such as Populus alba x tremula CAC35696 or Populus alba) (Sasaki et al., FEBS Letters 579(11): 2514-2518, 2005), aspen (such as Populus tremuloides), or Quercus robur. 
In some embodiments, the source organism is an algae, such as a green algae, red algae, glaucophytes, chlorarachniophytes, euglenids, chromista, or dinoflagellates.
In some embodiments, the source organism is a cyanobacteria, such as cyanobacteria classified into any of the following groups based on morphology: Chroococcales, Pleurocapsales, Oscillatoriales, Nostocales, or Stigonematales.
Exemplary Host Cells
A variety of host cells can be used to express isoprene synthase, DXS, IDI, and/or MVA pathway polypeptides and to produce isoprene in the methods of the claimed invention. Exemplary host cells include cells from any of the organisms listed in the prior section under the heading “Exemplary Source Organisms.” The host cell may be a cell that naturally produces isoprene or a cell that does not naturally produce isoprene. In some embodiments, the host cell naturally produces isoprene using the DXP pathway, and an isoprene synthase, DXS, and/or IDI nucleic acid is added to enhance production of isoprene using this pathway. In some embodiments, the host cell naturally produces isoprene using the MVA pathway, and an isoprene synthase and/or one or more MVA pathway nucleic acids are added to enhance production of isoprene using this pathway. In some embodiments, the host cell naturally produces isoprene using the DXP pathway and one or more MVA pathway nucleic acids are added to produce isoprene using part or all of the MVA pathway as well as the DXP pathway. In some embodiments, the host cell naturally produces isoprene using both the DXP and MVA pathways and one or more isoprene synthase, DXS, IDI, or MVA pathway nucleic acids are added to enhance production of isoprene by one or both of these pathways.
Exemplary Transformation Methods
Isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acids or vectors containing them can be inserted into a host cell (e.g., a plant cell, a fungal cell, a yeast cell, or a bacterial cell described herein) using standard techniques for expression of the encoded isoprene synthase, DXS, IDI, and/or MVA pathway polypeptide. Introduction of a DNA construct or vector into a host cell can be performed using techniques such as transformation, electroporation, nuclear microinjection, transduction, transfection (e.g., lipofection mediated or DEAE-Dextrin mediated transfection or transfection using a recombinant phage virus), incubation with calcium phosphate DNA precipitate, high velocity bombardment with DNA-coated microprojectiles, and protoplast fusion. General transformation techniques are known in the art (see, e.g., Current Protocols in Molecular Biology (F. M. Ausubel et al. (eds) Chapter 9, 1987; Sambrook et al., Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor, 1989; and Campbell et al., Curr. Genet. 16:53-56, 1989, which are each hereby incorporated by reference in their entireties, particularly with respect to transformation methods). The expression of heterologous polypeptide in Trichoderma is described in U.S. Pat. No. 6,022,725; U.S. Pat. No. 6,268,328; U.S. Pat. No. 7,262,041; WO 2005/001036; Harkki et al.; Enzyme Microb. Technol. 13:227-233, 1991; Harkki et al., Bio Technol. 7:596-603, 1989; EP 244,234; EP 215,594; and Nevalainen et al., “The Molecular Biology of Trichoderma and its Application to the Expression of Both Homologous and Heterologous Genes,” in Molecular Industrial Mycology, Eds. Leong and Berka, Marcel Dekker Inc., NY pp. 129-148, 1992, which are each hereby incorporated by reference in their entireties, particularly with respect to transformation and expression methods). Reference is also made to Cao et al., (Sci. 9:991-1001, 2000; EP 238023; and Yelton et al., Proceedings. Natl. Acad. Sci. USA 81:1470-1474, 1984 (which are each hereby incorporated by reference in their entireties, particularly with respect to transformation methods) for transformation of Aspergillus strains. The introduced nucleic acids may be integrated into chromosomal DNA or maintained as extrachromosomal replicating sequences.
Any method known in the art may be used to select transformants. In one non-limiting example, stable transformants including an amdS marker are distinguished from unstable transformants by their faster growth rate and the formation of circular colonies with a smooth, rather than ragged outline on solid culture medium containing acetamide. Additionally, in some cases a further test of stability is conducted by growing the transformants on a solid non-selective medium (e.g., a medium that lacks acetamide), harvesting spores from this culture medium, and determining the percentage of these spores which subsequently germinate and grow on selective medium containing acetamide.
In some embodiments, fungal cells are transformed by a process involving protoplast formation and transformation of the protoplasts followed by regeneration of the cell wall in a known manner. In one specific embodiment, the preparation of Trichoderma sp. for transformation involves the preparation of protoplasts from fungal mycelia (see, Campbell et al., Curr. Genet. 16:53-56, 1989, which is incorporated by reference in its entirety, particularly with respect to transformation methods). In some embodiments, the mycelia are obtained from germinated vegetative spores. The mycelia are treated with an enzyme that digests the cell wall resulting in protoplasts. The protoplasts are then protected by the presence of an osmotic stabilizer in the suspending medium. These stabilizers include sorbitol, mannitol, potassium chloride, magnesium sulfate, and the like. Usually the concentration of these stabilizers varies between 0.8 M and 1.2 M. It is desirable to use about a 1.2 M solution of sorbitol in the suspension medium.
Uptake of DNA into the host Trichoderma sp. strain is dependent upon the calcium ion concentration. Generally, between about 10 mM CaCl2 and 50 mM CaCl2 is used in an uptake solution. In addition to the calcium ion in the uptake solution, other compounds generally included are a buffering system such as TE buffer (10 Mm Tris, pH 7.4; 1 mM EDTA) or 10 mM MOPS, pH 6.0 buffer (morpholinepropanesulfonic acid) and polyethylene glycol (PEG). While not intending to be bound to any particular theory, it is believed that the polyethylene glycol acts to fuse the cell membranes, thus permitting the contents of the medium to be delivered into the cytoplasm of the Trichoderma sp. strain and the plasmid DNA to be transferred to the nucleus. This fusion frequently leaves multiple copies of the plasmid DNA integrated into the host chromosome.
Usually a suspension containing the Trichoderma sp. protoplasts or cells that have been subjected to a permeability treatment at a density of 105 to 107/mL (such as 2×106/mL) are used in the transformation. A volume of 100 μL of these protoplasts or cells in an appropriate solution (e.g., 1.2 M sorbitol and 50 mM CaCl2) are mixed with the desired DNA. Generally, a high concentration of PEG is added to the uptake solution. From 0.1 to 1 volume of 25% PEG 4000 can be added to the protoplast suspension. In some embodiments, about 0.25 volumes are added to the protoplast suspension. Additives such as dimethyl sulfoxide, heparin, spermidine, potassium chloride, and the like may also be added to the uptake solution and aid in transformation. Similar procedures are available for other fungal host cells (see, e.g., U.S. Pat. No. 6,022,725 and U.S. Pat. No. 6,268,328, which are each hereby incorporated by reference in their entireties, particularly with respect to transformation methods).
Generally, the mixture is then cultured at approximately 0° C. for a period of between 10 to 30 minutes. Additional PEG is then added to the mixture to further enhance the uptake of the desired nucleic acid sequence. The 25% PEG 4000 is generally added in volumes of 5 to 15 times the volume of the transformation mixture; however, greater and lesser volumes may be suitable. The 25% PEG 4000 is desirably about 10 times the volume of the transformation mixture. After the PEG is added, the transformation mixture is then cultured either at room temperature or on ice before the addition of a sorbitol and CaCl2 solution. The protoplast suspension is then further added to molten aliquots of a growth medium. When the growth medium includes a growth selection (e.g., acetamide or an antibiotic) it permits the growth of transformants only.
The transformation of bacterial cells may be performed according to conventional methods, e.g., as described in Sambrook et al., Molecular Cloning: A Laboratory Manual, Cold Spring Harbor, 1982, which is hereby incorporated by reference in its entirety, particularly with respect to transformation methods.
Exemplary Cell Culture Media
The invention also includes a cell or a population of cells in culture that produce isoprene. By “cells in culture” is meant two or more cells in a solution (e.g., a cell medium) that allows the cells to undergo one or more cell divisions. “Cells in culture” do not include plant cells that are part of a living, multicellular plant containing cells that have differentiated into plant tissues. In various embodiments, the cell culture includes at least or about 10, 20, 50, 100, 200, 500, 1,000, 5,000, 10,000 or more cells.
Any carbon source can be used to cultivate the host cells. The term “carbon source” refers to one or more carbon-containing compounds capable of being metabolized by a host cell or organism. For example, the cell medium used to cultivate the host cells may include any carbon source suitable for maintaining the viability or growing the host cells.
In some embodiments, the carbon source is a carbohydrate (such as monosaccharide, disaccharide, oligosaccharide, or polysaccharids), invert sugar (e.g., enzymatically treated sucrose syrup), glycerol, glycerine (e.g., a glycerine byproduct of a biodiesel or soap-making process), dihydroxyacetone, one-carbon source, oil (e.g., a plant or vegetable oil such as corn, palm, or soybean oil), acetate, animal fat, animal oil, fatty acid (e.g., a saturated fatty acid, unsaturated fatty acid, or polyunsaturated fatty acid), lipid, phospholipid, glycerolipid, monoglyceride, diglyceride, triglyceride, polypeptide (e.g., a microbial or plant protein or peptide), renewable carbon source (e.g., a biomass carbon source such as a hydrolyzed biomass carbon source), yeast extract, component from a yeast extract, polymer, acid, alcohol, aldehyde, ketone, amino acid, succinate, lactate, acetate, ethanol, or any combination of two or more of the foregoing. In some embodiments, the carbon source is a product of photosynthesis, including, but not limited to, glucose. In some embodiment, the carbohydrate is xylose or glucose.
Exemplary monosaccharides include glucose and fructose; exemplary oligosaccharides include lactose and sucrose, and exemplary polysaccharides include starch and cellulose. Exemplary carbohydrates include C6 sugars (e.g., fructose, mannose, galactose, or glucose) and C5 sugars (e.g., xylose or arabinose). In some embodiments, the cell medium includes a carbohydrate as well as a carbon source other than a carbohydrate (e.g., glycerol, glycerine, dihydroxyacetone, one-carbon source, oil, animal fat, animal oil, fatty acid, lipid, phospholipid, glycerolipid, monoglyceride, diglyceride, triglyceride, renewable carbon source, or a component from a yeast extract). In some embodiments, the cell medium includes a carbohydrate as well as a polypeptide (e.g., a microbial or plant protein or peptide). In some embodiments, the microbial polypeptide is a polypeptide from yeast or bacteria. In some embodiments, the plant polypeptide is a polypeptide from soy, corn, canola, jatropha, palm, peanut, sunflower, coconut, mustard, rapeseed, cottonseed, palm kernel, olive, safflower, sesame, or linseed.
In some embodiments, the concentration of the carbohydrate is at least or about 5 grams per liter of broth (g/L, wherein the volume of broth includes both the volume of the cell medium and the volume of the cells), such as at least or about 10, 15, 20, 30, 40, 50, 60, 80, 100, 150, 200, 300, 400, or more g/L. In some embodiments, the concentration of the carbohydrate is between about 50 and about 400 g/L, such as between about 100 and about 360 g/L, between about 120 and about 360 g/L, or between about 200 and about 300 g/L. In some embodiments, this concentration of carbohydrate includes the total amount of carbohydrate that is added before and/or during the culturing of the host cells.
Exemplary lipids are any substance containing one or more fatty acids that are C4 and above fatty acids that are saturated, unsaturated, or branched.
Exemplary oils are lipids that are liquid at room temperature. In some embodiments, the lipid contains one or more C4 or above fatty acids (e.g., contains one or more saturated, unsaturated, or branched fatty acid with four or more carbons). In some embodiments, the oil is obtained from soy, corn, canola, jatropha, palm, peanut, sunflower, coconut, mustard, rapeseed, cottonseed, palm kernel, olive, safflower, sesame, linseed, oleagineous microbial cells, Chinese tallow, or any combination of two or more of the foregoing.
Exemplary fatty acids include compounds of the formula RCOOH, where “R” is a hydrocarbon. Exemplary unsaturated fatty acids include compounds where “R” includes at least one carbon-carbon double bond. Exemplary unsaturated fatty acids include, but are not limited to, oleic acid, vaccenic acid, linoleic acid, palmitelaidic acid, and arachidonic acid. Exemplary polyunsaturated fatty acids include compounds where “R” includes a plurality of carbon-carbon double bonds. Exemplary saturated fatty acids include compounds where “R” is a saturated aliphatic group. In some embodiments, the carbon source includes one or more C12-C22 fatty acids, such as a C12 saturated fatty acid, a C14 saturated fatty acid, a C16 saturated fatty acid, a C18 saturated fatty acid, a C20 saturated fatty acid, or a C22 saturated fatty acid. In an exemplary embodiment, the fatty acid is palmitic acid. In some embodiments, the carbon source is a salt of a fatty acid (e.g., an unsaturated fatty acid), a derivative of a fatty acid (e.g., an unsaturated fatty acid), or a salt of a derivative of fatty acid (e.g., an unsaturated fatty acid). Suitable salts include, but are not limited to, lithium salts, potassium salts, sodium salts, and the like. Di- and triglycerols are fatty acid esters of glycerol.
In some embodiments, the concentration of the lipid, oil, fat, fatty acid, monoglyceride, diglyceride, or triglyceride is at least or about 1 gram per liter of broth (g/L, wherein the volume of broth includes both the volume of the cell medium and the volume of the cells), such as at least or about 5, 10, 15, 20, 30, 40, 50, 60, 80, 100, 150, 200, 300, 400, or more g/L. In some embodiments, the concentration of the lipid, oil, fat, fatty acid, monoglyceride, diglyceride, or triglyceride is between about 10 and about 400 g/L, such as between about 25 and about 300 g/L, between about 60 and about 180 g/L, or between about 75 and about 150 g/L. In some embodiments, the concentration includes the total amount of the lipid, oil, fat, fatty acid, monoglyceride, diglyceride, or triglyceride that is added before and/or during the culturing of the host cells. In some embodiments, the carbon source includes both (i) a lipid, oil, fat, fatty acid, monoglyceride, diglyceride, or triglyceride and (ii) a carbohydrate, such as glucose. In some embodiments, the ratio of the lipid, oil, fat, fatty acid, monoglyceride, diglyceride, or triglyceride to the carbohydrate is about 1:1 on a carbon basis (i.e., one carbon in the lipid, oil, fat, fatty acid, monoglyceride, diglyceride, or triglyceride per carbohydrate carbon). In particular embodiments, the amount of the lipid, oil, fat, fatty acid, monoglyceride, diglyceride, or triglyceride is between about 60 and 180 g/L, and the amount of the carbohydrate is between about 120 and 360 g/L.
Exemplary microbial polypeptide carbon sources include one or more polypeptides from yeast or bacteria. Exemplary plant polypeptide carbon sources include one or more polypeptides from soy, corn, canola, jatropha, palm, peanut, sunflower, coconut, mustard, rapeseed, cottonseed, palm kernel, olive, safflower, sesame, or linseed.
Exemplary renewable carbon sources include cheese whey permeate, cornsteep liquor, sugar beet molasses, barley malt, and components from any of the foregoing. Exemplary renewable carbon sources also include acetate, glucose, hexose, pentose and xylose present in biomass, such as corn, switchgrass, sugar cane, cell waste of fermentation processes, and protein by-product from the milling of soy, corn, or wheat. In some embodiments, the biomass carbon source is a lignocellulosic, hemicellulosic, or cellulosic material such as, but are not limited to, a grass, wheat, wheat straw, bagasse, sugar cane bagasse, soft wood pulp, corn, corn cob or husk, corn kernel, fiber from corn kernels, corn stover, switch grass, rice hull product, or a by-product from wet or dry milling of grains (e.g., corn, sorghum, rye, triticate, barley, wheat, and/or distillers grains). Exemplary cellulosic materials include wood, paper and pulp waste, herbaceous plants, and fruit pulp. In some embodiments, the carbon source includes any plant part, such as stems, grains, roots, or tubers. In some embodiments, all or part of any of the following plants are used as a carbon source: corn, wheat, rye, sorghum, triticate, rice, millet, barley, cassava, legumes, such as beans and peas, potatoes, sweet potatoes, bananas, sugarcane, and/or tapioca. In some embodiments, the carbon source is a biomass hydrolysate, such as a biomass hydrolysate that includes both xylose and glucose or that includes both sucrose and glucose.
In some embodiments, the renewable carbon source (such as biomass) is pretreated before it is added to the cell culture medium. In some embodiments, the pretreatment includes enzymatic pretreatment, chemical pretreatment, or a combination of both enzymatic and chemical pretreatment (see, for example, Farzaneh et al., Bioresource Technology 96 (18): 2014-2018, 2005; U.S. Pat. No. 6,176,176; and U.S. Pat. No. 6,106,888; which are each hereby incorporated by reference in their entireties, particularly with respect to the pretreatment of renewable carbon sources). In some embodiments, the renewable carbon source is partially or completely hydrolyzed before it is added to the cell culture medium.
In some embodiments, the renewable carbon source (such as corn stover) undergoes ammonia fiber expansion (AFEX) pretreatment before it is added to the cell culture medium (see, for example, Farzaneh et al., Bioresource Technology 96 (18): 2014-2018, 2005). During AFEX pretreatment, a renewable carbon source is treated with liquid anhydrous ammonia at moderate temperatures (such as about 60° C. to about 100° C.) and high pressure (such as about 250 psi to about 300 psi) for about 5 minutes. Then, the pressure is rapidly released. In this process, the combined chemical and physical effects of lignin solubilization, hemicellulose hydrolysis, cellulose decrystallization, and increased surface area enables near complete enzymatic conversion of cellulose and hemicellulose to fermentable sugars. AFEX pretreatment has the advantage that nearly all of the ammonia can be recovered and reused, while the remaining serves as nitrogen source for microbes in downstream processes. Also, a wash stream is not required for AFEX pretreatment. Thus, dry matter recovery following the AFEX treatment is essentially 100%. AFEX is basically a dry to dry process. The treated renewable carbon source is stable for long periods and can be fed at very high solid loadings in enzymatic hydrolysis or fermentation processes. Cellulose and hemicellulose are well preserved in the AFEX process, with little or no degradation. There is no need for neutralization prior to the enzymatic hydrolysis of a renewable carbon source that has undergone AFEX pretreatment. Enzymatic hydrolysis of AFEX-treated carbon sources produces clean sugar streams for subsequent fermentation use.
In some embodiments, the concentration of the carbon source (e.g., a renewable carbon source) is equivalent to at least or about 0.1, 0.5, 1, 1.5 2, 3, 4, 5, 10, 15, 20, 30, 40, or 50% glucose (w/v). The equivalent amount of glucose can be determined by using standard HPLC methods with glucose as a reference to measure the amount of glucose generated from the carbon source. In some embodiments, the concentration of the carbon source (e.g., a renewable carbon source) is equivalent to between about 0.1 and about 20% glucose, such as between about 0.1 and about 10% glucose, between about 0.5 and about 10% glucose, between about 1 and about 10% glucose, between about 1 and about 5% glucose, or between about 1 and about 2% glucose.
In some embodiments, the carbon source includes yeast extract or one or more components of yeast extract. In some embodiments, the concentration of yeast extract is at least 1 gram of yeast extract per liter of broth (g/L, wherein the volume of broth includes both the volume of the cell medium and the volume of the cells), such at least or about 5, 10, 15, 20, 30, 40, 50, 60, 80, 100, 150, 200, 300, or more g/L. In some embodiments, the concentration of yeast extract is between about 1 and about 300 g/L, such as between about 1 and about 200 g/L, between about 5 and about 200 g/L, between about 5 and about 100 g/L, or between about 5 and about 60 g/L. In some embodiments, the concentration includes the total amount of yeast extract that is added before and/or during the culturing of the host cells. In some embodiments, the carbon source includes both yeast extract (or one or more components thereof) and another carbon source, such as glucose. In some embodiments, the ratio of yeast extract to the other carbon source is about 1:5, about 1:10, or about 1:20 (w/w).
Additionally the carbon source may also be one-carbon substrates such as carbon dioxide, or methanol. Glycerol production from single carbon sources (e.g., methanol, formaldehyde, or formate) has been reported in methylotrophic yeasts (Yamada et al., Agric. Biol. Chem., 53(2) 541-543, 1989, which is hereby incorporated by reference in its entirety, particularly with respect to carbon sources) and in bacteria (Hunter et. al., Biochemistry, 24, 4148-4155, 1985, which is hereby incorporated by reference in its entirety, particularly with respect to carbon sources). These organisms can assimilate single carbon compounds, ranging in oxidation state from methane to formate, and produce glycerol. The pathway of carbon assimilation can be through ribulose monophosphate, through serine, or through xylulose-momophosphate (Gottschalk, Bacterial Metabolism, Second Edition, Springer-Verlag: New York, 1986, which is hereby incorporated by reference in its entirety, particularly with respect to carbon sources). The ribulose monophosphate pathway involves the condensation of formate with ribulose-5-phosphate to form a six carbon sugar that becomes fructose and eventually the three carbon product glyceraldehyde-3-phosphate. Likewise, the serine pathway assimilates the one-carbon compound into the glycolytic pathway via methylenetetrahydrofolate.
In addition to one and two carbon substrates, methylotrophic organisms are also known to utilize a number of other carbon containing compounds such as methylamine, glucosamine and a variety of amino acids for metabolic activity. For example, methylotrophic yeast are known to utilize the carbon from methylamine to form trehalose or glycerol (Bellion et al., Microb. Growth Cl Compd., [Int. Symp.], 7th ed., 415-32. Editors: Murrell et al., Publisher: Intercept, Andover, UK, 1993, which is hereby incorporated by reference in its entirety, particularly with respect to carbon sources). Similarly, various species of Candida metabolize alanine or oleic acid (Sulter et al., Arch. Microbiol. 153(5), 485-9, 1990, which is hereby incorporated by reference in its entirety, particularly with respect to carbon sources).
In some embodiments, cells are cultured in a standard medium containing physiological salts and nutrients (see, e.g., Pourquie, J. et al., Biochemistry and Genetics of Cellulose Degradation, eds. Aubert et al., Academic Press, pp. 71-86, 1988 and Ilmen et al., Appl. Environ. Microbiol. 63:1298-1306, 1997, which are each hereby incorporated by reference in their entireties, particularly with respect to cell media). Exemplary growth media are common commercially prepared media such as Luria Bertani (LB) broth, Sabouraud Dextrose (SD) broth, or Yeast medium (YM) broth. Other defined or synthetic growth media may also be used, and the appropriate medium for growth of particular host cells are known by someone skilled in the art of microbiology or fermentation science.
In addition to an appropriate carbon source, the cell medium desirably contains suitable minerals, salts, cofactors, buffers, and other components known to those skilled in the art suitable for the growth of the cultures or the enhancement of isoprene production (see, for example, WO 2004/033646 and references cited therein and WO 96/35796 and references cited therein, which are each hereby incorporated by reference in their entireties, particularly with respect cell medias and cell culture conditions). In some embodiments where an isoprene synthase, DXS, IDI, and/or MVA pathway nucleic acid is under the control of an inducible promoter, the inducing agent (e.g., a sugar, metal salt or antimicrobial), is desirably added to the medium at a concentration effective to induce expression of an isoprene synthase, DXS, IDI, and/or MVA pathway polypeptide. In some embodiments, cell medium has an antibiotic (such as kanamycin) that corresponds to the antibiotic resistance nucleic acid (such as a kanamycin resistance nucleic acid) on a vector that has one or more DXS, IDI, or MVA pathway nucleic acids.
Exemplary Cell Culture Conditions
Materials and methods suitable for the maintenance and growth of bacterial cultures are well known in the art. Exemplary techniques may be found in Manual of Methods for General Bacteriology Gerhardt et al., eds), American Society for Microbiology, Washington, D.C. (1994) or Brock in Biotechnology: A Textbook of Industrial Microbiology, Second Edition (1989) Sinauer Associates, Inc., Sunderland, Mass., which are each hereby incorporated by reference in their entireties, particularly with respect to cell culture techniques. In some embodiments, the cells are cultured in a culture medium under conditions permitting the expression of one or more isoprene synthase, DXS, IDI, or MVA pathway polypeptides encoded by a nucleic acid inserted into the host cells.
Standard cell culture conditions can be used to culture the cells (see, for example, WO 2004/033646 and references cited therein, which are each hereby incorporated by reference in their entireties, particularly with respect to cell culture and fermentation conditions). Cells are grown and maintained at an appropriate temperature, gas mixture, and pH (such as at about 20° C. to about 37° C., at about 6% to about 84% CO2, and at a pH between about 5 to about 9). In some embodiments, cells are grown at 35° C. in an appropriate cell medium. In some embodiments, e.g., cultures are cultured at approximately 28° C. in appropriate medium in shake cultures or fermentors until desired amount of isoprene production is achieved. In some embodiments, the pH ranges for fermentation are between about pH 5.0 to about pH 9.0 (such as about pH 6.0 to about pH 8.0 or about 6.5 to about 7.0). Reactions may be performed under aerobic, anoxic, or anaerobic conditions based on the requirements of the host cells. Exemplary culture conditions for a given filamentous fungus are known in the art and may be found in the scientific literature and/or from the source of the fungi such as the American Type Culture Collection and Fungal Genetics Stock Center.
In various embodiments, the cells are grown using any known mode of fermentation, such as batch, fed-batch, or continuous processes. In some embodiments, a batch method of fermentation is used. Classical batch fermentation is a closed system where the composition of the media is set at the beginning of the fermentation and is not subject to artificial alterations during the fermentation. Thus, at the beginning of the fermentation the cell medium is inoculated with the desired host cells and fermentation is permitted to occur adding nothing to the system. Typically, however, “batch” fermentation is batch with respect to the addition of carbon source and attempts are often made at controlling factors such as pH and oxygen concentration. In batch systems, the metabolite and biomass compositions of the system change constantly until the time the fermentation is stopped. Within batch cultures, cells moderate through a static lag phase to a high growth log phase and finally to a stationary phase where growth rate is diminished or halted. In some embodiments, cells in log phase are responsible for the bulk of the isoprene production. In some embodiments, cells in stationary phase produce isoprene.
In some embodiments, a variation on the standard batch system is used, such as the Fed-Batch system. Fed-Batch fermentation processes comprise a typical batch system with the exception that the carbon source is added in increments as the fermentation progresses. Fed-Batch systems are useful when catabolite repression is apt to inhibit the metabolism of the cells and where it is desirable to have limited amounts of carbon source in the cell medium. Fed-batch fermentations may be performed with the carbon source (e.g., glucose) in a limited or excess amount. Measurement of the actual carbon source concentration in Fed-Batch systems is difficult and is therefore estimated on the basis of the changes of measurable factors such as pH, dissolved oxygen, and the partial pressure of waste gases such as CO2. Batch and Fed-Batch fermentations are common and well known in the art and examples may be found in Brock, Biotechnology: A Textbook of Industrial Microbiology, Second Edition (1989) Sinauer Associates, Inc., which is hereby incorporated by reference in its entirety, particularly with respect to cell culture and fermentation conditions.
In some embodiments, continuous fermentation methods are used. Continuous fermentation is an open system where a defined fermentation medium is added continuously to a bioreactor and an equal amount of conditioned medium is removed simultaneously for processing. Continuous fermentation generally maintains the cultures at a constant high density where cells are primarily in log phase growth.
Continuous fermentation allows for the modulation of one factor or any number of factors that affect cell growth or isoprene production. For example, one method maintains a limiting nutrient such as the carbon source or nitrogen level at a fixed rate and allows all other parameters to moderate. In other systems, a number of factors affecting growth can be altered continuously while the cell concentration (e.g., the concentration measured by media turbidity) is kept constant. Continuous systems strive to maintain steady state growth conditions. Thus, the cell loss due to media being drawn off is balanced against the cell growth rate in the fermentation. Methods of modulating nutrients and growth factors for continuous fermentation processes as well as techniques for maximizing the rate of product formation are well known in the art of industrial microbiology and a variety of methods are detailed by Brock, Biotechnology: A Textbook of Industrial Microbiology, Second Edition (1989) Sinauer Associates, Inc., which is hereby incorporated by reference in its entirety, particularly with respect to cell culture and fermentation conditions.
In some embodiments, cells are immobilized on a substrate as whole cell catalysts and subjected to fermentation conditions for isoprene production.
In some embodiments, bottles of liquid culture are placed in shakers in order to introduce oxygen to the liquid and maintain the uniformity of the culture. In some embodiments, an incubator is used to control the temperature, humidity, shake speed, and/or other conditions in which a culture is grown. The simplest incubators are insulated boxes with an adjustable heater, typically going up to −65° C. More elaborate incubators can also include the ability to lower the temperature (via refrigeration), or the ability to control humidity or CO2 levels. Most incubators include a timer; some can also be programmed to cycle through different temperatures, humidity levels, etc. Incubators can vary in size from tabletop to units the size of small rooms.
If desired, a portion or all of the cell medium can be changed to replenish nutrients and/or avoid the build up of potentially harmful metabolic byproducts and dead cells. In the case of suspension cultures, cells can be separated from the media by centrifuging or filtering the suspension culture and then resuspending the cells in fresh media. In the case of adherent cultures, the media can be removed directly by aspiration and replaced. In some embodiments, the cell medium allows at least a portion of the cells to divide for at least or about 5, 10, 20, 40, 50, 60, 65, or more cell divisions in a continuous culture (such as a continuous culture without dilution).
In some embodiments, a constitutive or leaky promoter (such as a Trc promoter) is used and a compound (such as IPTG) is not added to induce expression of the isoprene synthase, DXS, IDI, or MVA pathway nucleic acid(s) operably linked to the promoter. In some embodiments, a compound (such as IPTG) is added to induce expression of the isoprene synthase, DXS, IDI, or MVA pathway nucleic acid(s) operably linked to the promoter.
Exemplary Production of Isoprene
In some embodiments, the cells are cultured in a culture medium under conditions permitting the production of isoprene by the cells. By “peak absolute productivity” is meant the maximum absolute amount of isoprene in the off-gas during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run). By “peak absolute productivity time point” is meant the time point during a fermentation run when the absolute amount of isoprene in the off-gas is at a maximum during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run). In some embodiments, the isoprene amount is measured at the peak absolute productivity time point. In some embodiments, the peak absolute productivity for the cells is about any of the isoprene amounts disclosed herein.
By “peak specific productivity” is meant the maximum amount of isoprene produced per cell during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run). By “peak specific productivity time point” is meant the time point during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run) when the amount of isoprene produced per cell is at a maximum. The peak specific productivity is determined by dividing the total productivity by the amount of cells, as determined by optical density at 600 nm (OD600). In some embodiments, the isoprene amount is measured at the peak specific productivity time point. In some embodiments, the peak specific productivity for the cells is about any of the isoprene amounts per cell disclosed herein.
By “peak volumetric productivity” is meant the maximum amount of isoprene produced per volume of broth (including the volume of the cells and the cell medium) during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run). By “peak specific volumetric productivity time point” is meant the time point during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run) when the amount of isoprene produced per volume of broth is at a maximum. The peak specific volumetric productivity is determined by dividing the total productivity by the volume of broth and amount of time. In some embodiments, the isoprene amount is measured at the peak specific volumetric productivity time point. In some embodiments, the peak specific volumetric productivity for the cells is about any of the isoprene amounts per volume per time disclosed herein.
By “peak concentration” is meant the maximum amount of isoprene produced during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run). By “peak concentration time point” is meant the time point during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run) when the amount of isoprene produced per cell is at a maximum. In some embodiments, the isoprene amount is measured at the peak concentration time point. In some embodiments, the peak concentration for the cells is about any of the isoprene amounts disclosed herein.
By “average volumetric productivity” is meant the average amount of isoprene produced per volume of broth (including the volume of the cells and the cell medium) during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run). The average volumetric productivity is determined by dividing the total productivity by the volume of broth and amount of time. In some embodiments, the average specific volumetric productivity for the cells is about any of the isoprene amounts per volume per time disclosed herein.
By “cumulative total productivity” is meant the cumulative, total amount of isoprene produced during the culturing of cells for a particular period of time (e.g., the culturing of cells during a particular fermentation run). In some embodiments, the cumulative, total amount of isoprene is measured. In some embodiments, the cumulative total productivity for the cells is about any of the isoprene amounts disclosed herein.
In some embodiments, the cells in culture produce isoprene at greater than or about 1, 10, 25, 50, 100, 150, 200, 250, 300, 400, 500, 600, 700, 800, 900, 1,000, 1,250, 1,500, 1,750, 2,000, 2,500, 3,000, 4,000, 5,000, 10,000, 12,500, 20,000, 30,000, 40,000, 50,000, 75,000, 100,000, 125,000, 150,000, 188,000, or more nmole of isoprene/gram of cells for the wet weight of the cells/hour (nmole/gwcm/hr). In some embodiments, the amount of isoprene is between about 2 to about 200,000 nmole/gwcm/hr, such as between about 2 to about 100 nmole/gwcm/hr, about 100 to about 500 nmole/gwcm/hr, about 150 to about 500 nmole/gwcm/hr, about 500 to about 1,000 nmole/gwcm/hr, about 1,000 to about 2,000 nmole/gwcm/hr, about 2,000 to about 5,000 nmole/gwcm/hr, about 5,000 to about 10,000 nmole/gwcm/hr, about 10,000 to about 50,000 nmole/gwcm/hr, about 50,000 to about 100,000 nmole/gwcm/hr, about 100,000 to about 150,000 nmole/gwcm/hr, or about 150,000 to about 200,000 nmole/gwcm/hr. In some embodiments, the amount of isoprene is between about 20 to about 200,000 nmole/gwcm/hr, about 100 to about 5,000 nmole/gwcm/hr, about 200 to about 2,000 nmole/gwcm/hr, about 200 to about 1,000 nmole/gwcm/hr, about 300 to about 1,000 nmole/gwcm/hr, about 400 to about 1,000 nmole/gwcm/hr, about 1,000 to about 5,000 nmole/gwcm/hr, about 2,000 to about 20,000 nmole/gwcm/hr, about 5,000 to about 50,000 nmole/gwcm/hr, about 10,000 to about 100,000 nmole/gwcm/hr, about 20,000 to about 150,000 nmole/gwcm/hr, or about 20,000 to about 200,000 nmole/gwcm/hr.
The amount of isoprene in units of nmole/gwcm/hr can be measured as disclosed in U.S. Pat. No. 5,849,970, which is hereby incorporated by reference in its entirety, particularly with respect to the measurement of isoprene production. For example, two mL of headspace (e.g., headspace from a culture such as 2 mL of culture cultured in sealed vials at 32 0 C with shaking at 200 rpm for approximately 3 hours) are analyzed for isoprene using a standard gas chromatography system, such as a system operated isothermally (85 0 C) with an n-octane/porasil C column (Alltech Associates, Inc., Deerfield, Ill.) and coupled to a RGD2 mercuric oxide reduction gas detector (Trace Analytical, Menlo Park, Calif.) (see, for example, Greenberg et al, Atmos. Environ. 27A: 2689-2692, 1993; Silver et al., Plant Physiol. 97:1588-1591, 1991, which are each hereby incorporated by reference in their entireties, particularly with respect to the measurement of isoprene production). The gas chromatography area units are converted to nmol isoprene via a standard isoprene concentration calibration curve. In some embodiments, the value for the grams of cells for the wet weight of the cells is calculated by obtaining the A600 value for a sample of the cell culture, and then converting the A600 value to grams of cells based on a calibration curve of wet weights for cell cultures with a known A600 value. In some embodiments, the grams of the cells is estimated by assuming that one liter of broth (including cell medium and cells) with an A600 value of 1 has a wet cell weight of 1 gram. The value is also divided by the number of hours the culture has been incubating for, such as three hours.
In some embodiments, the cells in culture produce isoprene at greater than or about 1, 10, 25, 50, 100, 150, 200, 250, 300, 400, 500, 600, 700, 800, 900, 1,000, 1,250, 1,500, 1,750, 2,000, 2,500, 3,000, 4,000, 5,000, 10,000, 100,000, or more ng of isoprene/gram of cells for the wet weight of the cells/hr (ng/gwcm/h). In some embodiments, the amount of isoprene is between about 2 to about 5,000 ng/gwcm/h, such as between about 2 to about 100 ng/gwcm/h, about 100 to about 500 ng/gwcm/h, about 500 to about 1,000 ng/gwcm/h, about 1,000 to about 2,000 ng/gwcm/h, or about 2,000 to about 5,000 ng/gwcm/h. In some embodiments, the amount of isoprene is between about 20 to about 5,000 ng/gwcm/h, about 100 to about 5,000 ng/gwcm/h, about 200 to about 2,000 ng/gwcm/h, about 200 to about 1,000 ng/gwcm/h, about 300 to about 1,000 ng/gwcm/h, or about 400 to about 1,000 ng/gwcm/h. The amount of isoprene in ng/gwcm/h can be calculated by multiplying the value for isoprene production in the units of nmole/gwcm/hr discussed above by 68.1 (as described in Equation 5 below).
In some embodiments, the cells in culture produce a cumulative titer (total amount) of isoprene at greater than or about 1, 10, 25, 50, 100, 150, 200, 250, 300, 400, 500, 600, 700, 800, 900, 1,000, 1,250, 1,500, 1,750, 2,000, 2,500, 3,000, 4,000, 5,000, 10,000, 50,000, 100,000, or more mg of isoprene/L of broth (mg/Lbroth, wherein the volume of broth includes the volume of the cells and the cell medium). In some embodiments, the amount of isoprene is between about 2 to about 5,000 mg/Lbroth, such as between about 2 to about 100 mg/Lbroth, about 100 to about 500 mg/Lbroth, about 500 to about 1,000 mg/Lbroth, about 1,000 to about 2,000 mg/Lbroth, or about 2,000 to about 5,000 mg/Lbroth. In some embodiments, the amount of isoprene is between about 20 to about 5,000 mg/Lbroth, about 100 to about 5,000 mg/Lbroth, about 200 to about 2,000 mg/Lbroth, about 200 to about 1,000 mg/Lbroth, about 300 to about 1,000 mg/Lbroth, or about 400 to about 1,000 mg/Lbroth.
The specific productivity of isoprene in mg of isoprene/L of headspace from shake flask or similar cultures can be measured by taking a 1 ml sample from the cell culture at an OD600 value of approximately 1.0, putting it in a 20 mL vial, incubating for 30 minutes, and then measuring the amount of isoprene in the headspace (as described, for example, in Example I, part II). If the OD600 value is not 1.0, then the measurement can be normalized to an OD600 value of 1.0 by dividing by the OD600 value. The value of mg isoprene/L headspace can be converted to mg/Lbroth/hr/OD600 of culture broth by multiplying by a factor of 38. The value in units of mg/Lbroth/hr/OD600 can be multiplied by the number of hours and the OD600 value to obtain the cumulative titer in units of mg of isoprene/L of broth.
In some embodiments, the cells in culture have an average volumetric productivity of isoprene at greater than or about 0.1, 1.0, 10, 25, 50, 100, 150, 200, 250, 300, 400, 500, 600, 700, 800, 900, 1,000, 1100, 1200, 1300, 1,400, 1,500, 1,600, 1,700, 1,800, 1,900, 2,000, 2,100, 2,200, 2,300, 2,400, 2,500, 2,600, 2,700, 2,800, 2,900, 3,000, 3,100, 3,200, 3,300, 3,400, 3,500, or more mg of isoprene/L of broth/hr (mg/Lbroth/hr, wherein the volume of broth includes the volume of the cells and the cell medium). In some embodiments, the average volumetric productivity of isoprene is between about 0.1 to about 3,500 mg/Lbroth/hr, such as between about 0.1 to about 100 mg/Lbroth/hr, about 100 to about 500 mg/Lbroth/hr, about 500 to about 1,000 mg/Lbroth/hr, about 1,000 to about 1,500 mg/Lbroth/hr, about 1,500 to about 2,000 mg/Lbroth/hr, about 2,000 to about 2,500 mg/Lbroth/hr, about 2,500 to about 3,000 mg/Lbroth/hr, or about 3,000 to about 3,500 mg/Lbroth/hr. In some embodiments, the average volumetric productivity of isoprene is between about 10 to about 3,500 mg/Lbroth/hr, about 100 to about 3,500 mg/Lbroth/hr, about 200 to about 1,000 mg/Lbroth/hr, about 200 to about 1,500 mg/Lbroth/hr, about 1,000 to about 3,000 mg/Lbroth/hr, or about 1,500 to about 3,000 mg/Lbroth/hr.
In some embodiments, the cells in culture have a peak volumetric productivity of isoprene at greater than or about 0.5, 1.0, 10, 25, 50, 100, 150, 200, 250, 300, 400, 500, 600, 700, 800, 900, 1,000, 1100, 1200, 1300, 1,400, 1,500, 1,600, 1,700, 1,800, 1,900, 2,000, 2,100, 2,200, 2,300, 2,400, 2,500, 2,600, 2,700, 2,800, 2,900, 3,000, 3,100, 3,200, 3,300, 3,400, 3,500, 3,750, 4,000, 4,250, 4,500, 4,750, 5,000, 5,250, 5,500, 5,750, 6,000, 6,250, 6,500, 6,750, 7,000, 7,250, 7,500, 7,750, 8,000, 8,250, 8,500, 8,750, 9,000, 9,250, 9,500, 9,750, 10,000, 12,500, 15,000, or more mg of isoprene/L of broth/hr (mg/Lbroth/hr, wherein the volume of broth includes the volume of the cells and the cell medium). In some embodiments, the peak volumetric productivity of isoprene is between about 0.5 to about 15,000 mg/Lbroth/hr, such as between about 0.5 to about 10 mg/Lbroth/hr, about 1.0 to about 100 mg/Lbroth/hr, about 100 to about 500 mg/Lbroth/hr, about 500 to about 1,000 mg/Lbroth/hr, about 1,000 to about 1,500 mg/Lbroth/hr, about 1,500 to about 2,000 mg/Lbroth/hr, about 2,000 to about 2,500 mg/Lbroth/hr, about 2,500 to about 3,000 mg/Lbroth/hr, about 3,000 to about 3,500 mg/Lbroth/hr, about 3,500 to about 5,000 mg/Lbroth/hr, about 5,000 to about 7,500 mg/Lbroth/hr, about 7,500 to about 10,000 mg/Lbroth/hr, about 10,000 to about 12,500 mg/Lbroth/h, or about 12,500 to about 15,000 mg/Lbroth/hr. In some embodiments, the peak volumetric productivity of isoprene is between about 10 to about 15,000 mg/Lbroth/hr, about 100 to about 2,500 mg/Lbroth/hr, about 1,000 to about 5,000 mg/Lbroth/hr, about 2,500 to about 7,500 mg/Lbroth/hr, about 5,000 to about 10,000 mg/Lbroth/hr, about 7,500 to about 12,500 mg/Lbroth/hr, or about 10,000 to about 15,000 mg/Lbroth/hr.
The instantaneous isoprene production rate in mg/Lbroth/hr in a fermentor can be measured by taking a sample of the fermentor off-gas, analyzing it for the amount of isoprene (in units such as mg of isoprene per Lgas) as described, for example, in Example I, part II and multiplying this value by the rate at which off-gas is passed though each liter of broth (e.g., at 1 vvm (volume of air/volume of broth/minute) this is 60 Lgas per hour). Thus, an off-gas level of 1 mg/Lgas corresponds to an instantaneous production rate of 60 mg/Lbroth/hr at air flow of 1 vvm. If desired, the value in the units mg/Lbroth/hr can be divided by the OD600 value to obtain the specific rate in units of mg/Lbroth/hr/OD. The average value of mg isoprene/Lgas can be converted to the total product productivity (grams of isoprene per liter of fermentation broth, mg/Lbroth) by multiplying this average off-gas isoprene concentration by the total amount of off-gas sparged per liter of fermentation broth during the fermentation. Thus, an average off-gas isoprene concentration of 0.5 mg/Lbroth/hr over 10 hours at 1 vvm corresponds to a total product concentration of 300 mg isoprene/Lbroth.
In some embodiments, the cells in culture convert greater than or about 0.0015, 0.002, 0.005, 0.01, 0.02, 0.05, 0.1, 0.12, 0.14, 0.16, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.2, 1.4, 1.6, 2.0, 2.2, 2.4, 2.6, 3.0, 4.0, 5.0, 6.0, 7.0, 8.0, 9.0, 10.0, 11.0, 12.0, 13.0, 14.0, 15.0, 16.0, 17.0, 18.0, 19.0, 20.0, 21.0, 22.0, 23.0, 23.2, 23.4, 23.6, 23.8, 24.0, 25.0, 30.0, 31.0, 32.0, 33.0, 35.0, 37.5, 40.0, 45.0, 47.5, 50.0, 55.0, 60.0, 65.0, 70.0, 75.0, 80.0, 85.0, or 90.0 molar % the carbon in the cell culture medium into isoprene. In some embodiments, the percent conversion of carbon into isoprene is between about 0.002 to about 90.0 molar %, such as about 0.002 to about 0.005%, about 0.005 to about 0.01%, about 0.01 to about 0.05%, about 0.05 to about 0.15%, 0.15 to about 0.2%, about 0.2 to about 0.3%, about 0.3 to about 0.5%, about 0.5 to about 0.8%, about 0.8 to about 1.0%, about 1.0 to about 1.6%, about 1.6 to about 3.0%, about 3.0 to about 5.0%, about 5.0 to about 8.0%, about 8.0 to about 10.0%, about 10.0 to about 15.0%, about 15.0 to about 20.0%, about 20.0 to about 25.0%, about 25.0% to 30.0%, about 30.0% to 35.0%, about 35.0% to 40.0%, about 45.0% to 50.0%, about 50.0% to 55.0%, about 55.0% to 60.0%, about 60.0% to 65.0%, about 65.0% to 70.0%, about 75.0% to 80.0%, about 80.0% to 85.0%, or about 85.0% to 90.0%. In some embodiments, the percent conversion of carbon into isoprene is between about 0.002 to about 0.4 molar %, 0.002 to about 0.16 molar %, 0.04 to about 0.16 molar %, about 0.005 to about 0.3 molar %, about 0.01 to about 0.3 molar %, about 0.05 to about 0.3 molar %, about 0.1 to 0.3 molar %, about 0.3 to about 1.0 molar %, about 1.0 to about 5.0 molar %, about 2 to about 5.0 molar %, about 5.0 to about 10.0 molar %, about 7 to about 10.0 molar %, about 10.0 to about 20.0 molar %, about 12 to about 20.0 molar %, about 16 to about 20.0 molar %, about 18 to about 20.0 molar %, about 18 to 23.2 molar %, about 18 to 23.6 molar %, about 18 to about 23.8 molar %, about 18 to about 24.0 molar %, about 18 to about 25.0 molar %, about 20 to about 30.0 molar %, about 30 to about 40.0 molar %, about 30 to about 50.0 molar %, about 30 to about 60.0 molar %, about 30 to about 70.0 molar %, about 30 to about 80.0 molar %, or about about 30 to about 90.0 molar %.
The percent conversion of carbon into isoprene (also referred to as “% carbon yield”) can be measured by dividing the moles carbon in the isoprene produced by the moles carbon in the carbon source (such as the moles of carbon in batched and fed glucose and yeast extract). This number is multiplied by 100% to give a percentage value (as indicated in Equation 1).




  
    
      
        
          Carbon
          ⁢
          
            
          
          ⁢
          Yield
        
        =
        
          
            moles
            ⁢
            
              
            
            ⁢
            carbon
            ⁢
            
              
            
            ⁢
            in
            ⁢
            
              
            
            ⁢
            isoprene
            ⁢
            
              
            
            ⁢
            produced
          
          
            
              (
              
                moles
                ⁢
                
                  
                
                ⁢
                carbon
                ⁢
                
                  
                
                ⁢
                in
                ⁢
                
                  
                
                ⁢
                carbon
                ⁢
                
                  
                
                ⁢
                source
              
              )
            
            ×
            100
          
        
      
    
    
      
        Equation
        ⁢
        
          
        
        ⁢
        1
      
    
  




For this calculation, yeast extract can be assumed to contain 50% w/w carbon. As an example, for the 500 liter described in Example 7, part VIII, the percent conversion of carbon into isoprene can be calculated as shown in Equation 2.




  
    
      
        
          
            
              
                
                  
                    
                      
                        %
                        ⁢
                        
                          
                        
                        ⁢
                        Carbon
                      
                      ⁢
                      
                        
                      
                    
                  
                
                
                  
                    Yield
                  
                
              
              =
              
              ⁢
              
                
                  39.1
                  ⁢
                  
                    
                  
                  ⁢
                  g
                  ⁢
                  
                    
                  
                  ⁢
                  isoprene
                  ×
                  
                    1
                    /
                    68.1
                  
                  ⁢
                  
                    
                  
                  ⁢
                  mol
                  ⁢
                  
                    /
                  
                  ⁢
                  g
                  ×
                  5
                  ⁢
                  
                    
                  
                  ⁢
                  C
                  ⁢
                  
                    /
                  
                  ⁢
                  mol
                
                
                  
                    [
                    
                      
                        
                          
                            
                              (
                              
                                
                                  
                                    
                                      181
                                      ,
                                      221
                                      ⁢
                                      
                                        
                                      
                                      ⁢
                                      g
                                      ⁢
                                      
                                        
                                      
                                      ⁢
                                      glucose
                                      ×
                                    
                                  
                                
                                
                                  
                                    
                                      
                                        1
                                        /
                                        180
                                      
                                      ⁢
                                      
                                        
                                      
                                      ⁢
                                      mol
                                      ⁢
                                      
                                        /
                                      
                                      ⁢
                                      g
                                      ×
                                      6
                                      ⁢
                                      
                                        
                                      
                                      ⁢
                                      C
                                      ⁢
                                      
                                        /
                                      
                                      ⁢
                                      mol
                                    
                                  
                                
                              
                              )
                            
                            +
                          
                        
                      
                      
                        
                          
                            (
                            
                              
                                
                                  
                                    17
                                    ,
                                    780
                                    ⁢
                                    
                                      
                                    
                                    ⁢
                                    g
                                    ⁢
                                    
                                      
                                    
                                    ⁢
                                    yeast
                                    ⁢
                                    
                                      
                                    
                                    ⁢
                                    extract
                                    ×
                                  
                                
                              
                              
                                
                                  
                                    0.5
                                    ×
                                    
                                      1
                                      /
                                      12
                                    
                                    ⁢
                                    
                                      
                                    
                                    ⁢
                                    mol
                                    ⁢
                                    
                                      /
                                    
                                    ⁢
                                    g
                                  
                                
                              
                            
                            )
                          
                        
                      
                    
                    ]
                  
                  ×
                  100
                
              
            
          
        
        
          
            
              =
              
              ⁢
              
                0.042
                ⁢
                %
              
            
          
        
      
    
    
      
        Equation
        ⁢
        
          
        
        ⁢
        2
      
    
  




For the two 500 liter fermentations described herein (Example 7, parts VII and VIII), the percent conversion of carbon into isoprene was between 0.04-0.06%. A 0.11-0.16% carbon yield has been achieved using 14 liter systems as described herein.
One skilled in the art can readily convert the rates of isoprene production or amount of isoprene produced into any other units. Exemplary equations are listed below for interconverting between units.
Units for Rate of Isoprene Production (Total and Specific)

1 g isoprene/Lbroth/hr=14.7 mmol isoprene/Lbroth/hr(total volumetric rate)   Equation 3.

1 nmol isoprene/gwcm/hr=1 nmol isoprene/Lbroth/hr/OD600(This conversion assumes that one liter of broth with an OD600 value of 1 has a wet cell weight of 1 gram.)   Equation 4

1 nmol isoprene/gwcm/hr=68.1 ng isoprene/gwcm/hr(given the molecular weight of isoprene)   Equation 5

1 nmol isoprene/Lgas O2/hr=90 nmol isoprene/Lbroth/hr(at an O2 flow rate of 90 L/hr per L of culture broth)   Equation 6

1 ug isoprene/Lgas isoprene in off-gas=60 ug isoprene/Lbroth/hr at a flow rate of 60 Lgas per Lbroth(1 vvm)   Equation 7

Units for Titer (Total and Specific)

1 nmol isoprene/mg cell protein=150 nmol isoprene/Lbroth/OD600(This conversion assumes that one liter of broth with an OD600 value of 1 has a total cell protein of approximately 150 mg)(specific productivity)   Equation 8

1 g isoprene/Lbroth=14.7 mmol isoprene/Lbroth(total titer)   Equation 9

If desired, Equation 10 can be used to convert any of the units that include the wet weight of the cells into the corresponding units that include the dry weight of the cells.

Dry weight of cells=(wet weight of cells)/3.3   Equation 10

In some embodiments encompassed by the invention, a cell comprising a heterologous nucleic acid encoding an isoprene synthase polypeptide produces an amount of isoprene that is at least or about 2-fold, 3-fold, 5-fold, 10-fold, 25-fold, 50-fold, 100-fold, 150-fold, 200-fold, 400-fold, or greater than the amount of isoprene produced from a corresponding cell grown under essentially the same conditions without the heterologous nucleic acid encoding the isoprene synthase polypeptide.
In some embodiments encompassed by the invention, a cell comprising a heterologous nucleic acid encoding an isoprene synthase polypeptide and one or more heterologous nucleic acids encoding a DXS, IDI, and/or MVA pathway polypeptide produces an amount of isoprene that is at least or about 2-fold, 3-fold, 5-fold, 10-fold, 25-fold, 50-fold, 100-fold, 150-fold, 200-fold, 400-fold, or greater than the amount of isoprene produced from a corresponding cell grown under essentially the same conditions without the heterologous nucleic acids.
Exemplary Isoprene Purification Methods
In some embodiments, any of the methods described herein further include recovering the isoprene. For example, the isoprene produced using the compositions and methods of the invention can be recovered using standard techniques, such as gas stripping, fractionation, adsorption/desorption, pervaporation, thermal or vacuum desorption of isoprene from a solid phase, or extraction of isoprene immobilized or absorbed to a solid phase with a solvent (see, for example, U.S. Pat. No. 4,703,007 and U.S. Pat. No. 4,570,029, which are each hereby incorporated by reference in their entireties, particularly with respect to isoprene recovery and purification methods). In some embodiments, the recovery of isoprene involves the isolation of isoprene in a liquid form (such as a neat solution of isoprene or a solution of isoprene in a solvent). Gas stripping involves the removal of isoprene vapor from the fermentation off-gas stream in a continuous manner. Such removal can be achieved in several different ways including, but not limited to, adsorption to a solid phase, partition into a liquid phase, or direct condensation. In some embodiments, membrane enrichment of a dilute isoprene vapor stream above the dew point of the vapor resulting in the condensation of liquid isoprene.
The recovery of isoprene may involve one step or multiple steps. In some embodiments, the removal of isoprene vapor from the fermentation off-gas and the conversion of isoprene to a liquid phase are performed simultaneously. For example, isoprene can be directly condensed from the off-gas stream to form a liquid. In some embodiments, the removal of isoprene vapor from the fermentation off-gas and the conversion of isoprene to a liquid phase are performed sequentially. For example, isoprene may be adsorbed to a solid phase and then extracted from the solid phase with a solvent.
In some embodiments, any of the methods described herein further include purifying the isoprene. For example, the isoprene produced using the compositions and methods of the invention can be purified using standard techniques. Purification refers to a process through which isoprene is separated from one or more components that are present when the isoprene is produced. In some embodiments, the isoprene is obtained as a substantially pure liquid. Examples of purification methods include (i) distillation from a solution in a liquid extractant and (ii) chromatography. As used herein, “purified isoprene” means isoprene that has been separated from one or more components that are present when the isoprene is produced. In some embodiments, the isoprene is at least about 20%, by weight, free from other components that are present when the isoprene is produced. In various embodiments, the isoprene is at least or about 25%, 30%, 40%, 50%, 60%, 70%, 75%, 80%, 90%, 95%, or 99%, by weight, pure. Purity can be assayed by any appropriate method, e.g., by column chromatography, HPLC analysis, or GC-MS analysis.
In some embodiments, any of the methods described herein further include polymerizing the isoprene. For example, standard methods can be used to polymerize the purified isoprene to form cis-polyisoprene or other down stream products using standard methods.
Additional methods and compositions are described in U.S. Provisional patent application No. 61/097,186, filed on Sep. 15, 2008 (now published as United States Patent Publication No. 2010/0086978 A1), U.S. Provisional patent application No. 61/097,189, filed on Sep. 15, 2008 (now published as United States Patent Publication No. 2010/0184178 A1), U.S. Provisional patent application No. 61/097,163, filed on Sep. 15, 2008, and U.S. patent application Ser. No. 12/335,071 (now published as United States Patent Publication No. 2009/0203102 A1) all of which are incorporated by reference in their entireties, particularly with respect to compositions and methods for producing isoprene.
The isoprene of this invention can be polymerized into useful polymers, including synthetic rubber, utilizing the same techniques that are applicable to isoprene that is derived from petrochemical sources. The polymerization and recovery of such isoprene containing polymers are suitably carried out according to various methods suitable for diene monomer polymerization processes. This includes batchwise, semi-continuous, or continuous operations under conditions that exclude air and other atmospheric impurities, particularly oxygen and moisture. The polymerization of the isoprene monomer may also be carried out in a number of different polymerization reactor systems, including but not limited to bulk polymerization, vapor phase polymerization, solution polymerization, suspension polymerization, emulsion polymerization, and precipitation polymerization systems. The commercially preferred methods of polymerization are typically solution polymerization and emulsion polymerization.
The polymerization reaction can also be initiated using a vast array of different polymerization initiators or catalyst systems. The initiator or catalyst system used will be dependent upon the desired characteristics of the isoprene containing polymer being synthesized. For instance, in cases where cis-1,4-polyisoprene rubber is being made a Ziegler Natta catalyst system which is comprised of titanium tetrachloride and triethyl aluminum can be utilized. In synthesizing other types of isoprene containing polymers other types of initiator systems may be needed. For instance, isoprene containing polymers can be made using a free radical initiator, a redox initiator, an anionic initiator, or a cationic initiator. The preferred initiation or catalyst system will depend upon the polymer microstructure, molecular weight, molecular weight distribution, and chain branching desired. The preferred initiators will also depend upon whether the isoprene is being homopolymerized or copolymerized with additional monomers. In the case of copolymers the initiator used will also depend upon whether it is desirable for the polymer being made to have a random, non-random, or tapered distribution of repeat units that are derived of the particular monomers. For instance, anionic initiators or controlled free radical initiators are typically used in synthesizing block copolymers having isoprene blocks.
It is important for the initiator or catalyst system employed to be compatible with the type of polymerization system used. For instance, in emulsion polymerizations free radical initiators are typically utilized. In solution polymerizations anionic initiators, such as alkyl lithium compounds, are typically employed to initiate the polymerization. An advantage of free radical polymerization is that reactions can typically be carried out under less rigorous conditions than ionic polymerizations. Free radical initiation systems also exhibit a greater tolerance of trace impurities.
Conventional emulsion recipes may also be employed in polymerizing isoprene in accordance with the present invention; however, some restrictions and modifications may arise either from the inclusion of additional comonomers, or the restrictions on polymerization parameters. Ionic surfactants, known in the art, including sulfonate detergents and carboxylate, sulfate, and phosphate soaps are useful in this invention. The level of ionic surfactant is computed based upon the total weight of the organic components and may range from about 2 to 30 parts by weight of ionic surfactant per 100 parts by weight of organic components.
Examples of free radical initiators that are useful in the practice of the present invention are those known as “redox” initiators, such as combinations of chelated iron salts, sodium formaldehyde sulfoxylate, and organic hydroperoxides. Representative of organic hydroperoxides are cumene hydroperoxide, paramenthane hydroperoxide, and tertiary butyl hydroperoxide. Tertiary butyl hydroperoxide (t-BHP), tertiary butyl peracetate (t-BPA) and “azo” initiators, such as azobisiobutyronitrile (AIBN), are preferred.
The reaction temperature utilized in free radical polymerizations is typically maintained in the range of 0° C. to 150° C. Temperatures between about 20° C. and 120° C. are generally preferred and temperatures within the range of 60° C. to 100° C. are normally most preferred. The reaction pressure is not critical. It is typically only sufficiently high to maintain liquid phase reaction conditions; it may be autogenic pressure, which will vary depending upon the components of the reaction mixture and the temperature, or it may be higher, e.g., up to 1000 psi.
In batch operations, the polymerization time can be varied as desired from as little as a few minutes to as lone as several days. Polymerization in batch processes may be terminated when monomer is no longer absorbed, or earlier, if desired, e.g., if the reaction mixture becomes too viscous. In continuous operations, the polymerization mixture may be passed through a reactor or series of reactors of any suitable design. The polymerization reactions in such cases are suitably adjusted by varying the residence time in the reactor system. Residence times vary with the type of reactor system and range from 10 to 15 minutes to 24 or more hours. The concentration of monomer in the reaction mixture may vary upwards from 5 percent by weight of the reaction mixture, depending on the conditions employed; the range from 20 to 80 percent by weight is preferred.
The polymerization of isoprene may also be carried out in a suitable organic solvent that is liquid under the conditions of reaction and which is relatively inert. The solvent may have the same number of carbon atoms per molecule as the diene reactant or it may be in a different boiling range. Preferred organic solvents are normally alkanes and cycloalkanes. The solvents can be comprised of one or more aromatic, paraffinic or cycloparaffinic compounds. These solvents will normally contain from about 4 carbon atoms per mole to about 10 carbon atoms per molecule and will be liquid under the conditions of the polymerization. Some representative examples of suitable organic solvents include pentane, isooctane, cyclohexane, methylcyclohexane, isohexane, n-heptane, n-octane, n-hexane, benzene, toluene, xylene, ethylbenzene, diethylbenzene, isobutylbenzene, petroleum ether, kerosene, petroleum spirits, petroleum naphtha, and the like, alone or in admixture. Aromatic hydrocarbons, such as benzene, toluene, isopropylbenzene, xylene, or halogenated aromatic compounds, such as chlorobenzene, bromobenzene, or orthodichlorobenzene, may also be employed, but are not preferred in most cases. Other useful solvents include tetrahydrofuran and dioxane.
In the solution polymerization, there will normally be from 5 to 30 weight percent monomers in the polymerization medium. Such polymerization media are, of course, comprised of the organic solvent and monomers. In most cases, it will be preferred for the polymerization medium to contain from 10 to 25 weight percent monomers. It is generally more preferred for the polymerization medium to contain 15 to 20 weight percent monomers.
The polymerization is typically carried out to attain an essentially complete conversion of monomers into polymer. Incremental monomer addition, or a chain transfer agent, may be used in order to avoid excessive gel formation. Such minor modifications are within the skill of the artisan. After the polymerization is complete, the polymer is recovered from a slurry or solution of the polymer. A simple filtration may be adequate to separate polymer from diluent. Other means for separating polymer from diluent may be employed. The polymer may be treated, separately or while slurried in the reaction mixture, in order to separate residues. Such treatment may be with alcohols such as methanol, ethanol, or isopropanol, with acidified alcohols, or with other similar polar liquids. In many cases the polymers are obtained in hydrocarbon solutions and the polymer can be recovered by coagulation with acidified alcohol, e.g., rapidly stirred methanol or isopropanol containing 2% hydrochloric acid. Following this initial coagulation, the polymers may be washed with an appropriate liquid, such as methanol.
As has been previously noted, the isoprene can also be copolymerized with one or more additional comonomers to make useful copolymers. Some adjustments in the polymerization recipe or reaction conditions may be necessary to obtain a satisfactory rate of polymer formation, depending on the relative amount of isoprene included and the other monomers involved. Examples of comonomers that are useful in the practice of this invention include other diene monomers, such as 1,3-butadiene and hexadienes. Vinyl aromatic monomers can also be copolymerizable with isoprene to make useful polymers. Such vinyl aromatic monomers include styrene, α-methylstyrene, divinyl benzene, vinyl chloride, vinyl acetate, vinylidene chloride, methyl methacrylate, ethyl acrylate, vinylpyridine, acrylonitrile, methacrylonitrile, methacrylic acid, itaconic acid and acrylic acid. Mixtures of different comonomers can also be employed at differing levels.
The isoprene monomer can also be copolymerized with one or more additional conjugated diolefin monomers. Those containing from 4 to 8 carbon atoms are generally preferred for commercial purposes. Some specific representative examples of conjugated diolefin monomers that can be copolymerized with isoprene include 1,3-butadiene, 2,3-dimethyl-1,3-butadiene, piperylene, 3-butyl-1,3-octadiene, 2-phenyl-1,3-butadiene, and the like, alone or in admixture.
Some representative examples of ethylenically unsaturated monomers that can copolymerized with isoprene include alkyl acrylates, such as methyl acrylate, ethyl acrylate, butyl acrylate, methyl methacrylate and the like; vinylidene monomers having one or more terminal CH2═CH— groups; vinyl aromatics such as styrene, α-methylstyrene, bromostyrene, chlorostyrene, fluorostyrene and the like; α-olefins such as ethylene, propylene, 1-butene and the like; vinyl halides, such as vinylbromide, chloroethene (vinylchloride), vinylfluoride, vinyliodide, 1,2-dibromoethene, 1,1-dichloroethene (vinylidene chloride), 1,2-dichloroethene and the like; vinyl esters, such as vinyl acetate; α,β-olefinically unsaturated nitriles, such as acrylonitrile and methacrylonitrile; α,β-olefinically unsaturated amides, such as acrylamide, N-methyl acrylamide, N,N-dimethylacrylamide, methacrylamide and the like. Functionalized monomers can also optionally be copolymerized with the isoprene in making useful rubbery polymers. Functionalized monomers of this type and methods by which they can be incorporated into rubbery polymers are described in U.S. Pat. No. 6,627,721 and U.S. Pat. No. 6,936,669. The teachings of U.S. Pat. No. 6,627,721 and U.S. Pat. No. 6,936,669 are incorporated herein by reference for the purpose of describing such functionalized monomers and their incorporation into isoprene containing polymers.
Rubbery polymers which are copolymers of one or more diene monomers with one or more other ethylenically unsaturated monomers will normally contain from about 50 weight percent to about 99 weight percent conjugated diolefin monomers (including isoprene) and from about 1 weight percent to about 50 weight percent of the other ethylenically unsaturated monomers in addition to the conjugated diolefin monomers. For example, rubbery copolymers of isoprene monomer with vinylaromatic monomers, such as styrene-isoprene rubbers will normally which contain from 50 to 95 weight percent isoprene and from 5 to 50 weight percent vinylaromatic monomers.
Vinyl aromatic monomers are probably the most important group of ethylenically unsaturated monomers which are commonly incorporated into isoprene containing rubbers. Such vinyl aromatic monomers typically contain from 8 to 20 carbon atoms. Usually, the vinyl aromatic monomer will contain from 8 to 14 carbon atoms. The most widely used vinyl aromatic monomer is styrene. Some examples of vinyl aromatic monomers that can be utilized include styrene, 1-vinylnaphthalene, 2-vinylnaphthalene, α-methylstyrene, 4-phenylstyrene, 3-methylstyrene and the like.
Some representative examples of isoprene containing rubbery polymers include cis-1,3-polyisoprene homopolymer rubber, 3,4-polyisoprene rubber, styrene-isoprene rubber (SIR), β-methylstyrene-isoprene rubber, styrene-isoprene-butadiene rubber (SIBR), styrene-isoprene rubber (SIR), isoprene-butadiene rubber (IBR), α-methylstyrene-isoprene-butadiene rubber and α-methylstyrene-styrene-isoprene-butadiene rubber. In cases where the rubbery polymer is comprised of repeat units that are derived from two or more monomers, the repeat units which are derived from the different monomers, including the isopren, will normally be distributed in an essentially random manner. The repeat units that are derived from the monomers differ from the monomer in that a double bond is normally consumed in by the polymerization reaction.
The rubbery polymer can be made by solution polymerization in a batch process by in a continuous process by continuously charging the isoprene monomer and optionally additional monomers into a polymerization zone. The polymerization zone will typically be a polymerization reactor or a series of polymerization reactors. The polymerization zone will normally provide agitation to keep the monomers, polymer, initiator, and modifier well dispersed throughout the organic solvent the polymerization zone. Such continuous polymerizations are typically conducted in a multiple reactor system. The rubbery polymer synthesized is continuously withdrawn from the polymerization zone. The monomer conversion attained in the polymerization zone will normally be at least about 85 percent. It is preferred for the monomer conversion to be at least about 90 percent.
The polymerization can be initiated with an anionic initiator, such as an alkyl lithium compound. The alkyl lithium compounds that can be used will typically contain from 1 to about 8 carbon atoms, such as n-butyl lithium. The amount of the lithium initiator utilized will vary with the monomers being polymerized and with the molecular weight that is desired for the polymer being synthesized. However, as a general rule, from 0.01 to 1 phm (parts per 100 parts by weight of monomer) of the lithium initiator will be utilized. In most cases, from 0.01 to 0.1 phm of the lithium initiator will be utilized with it being preferred to utilize 0.025 to 0.07 phm of the lithium initiator.
Such anionic polymerizations are optionally conducted in the presence of polar modifiers, such as alkyltetrahydrofurfuryl ethers. Some representative examples of specific polar modifiers that can be used include methyltetrahydrofurfuryl ether, ethyltetrahydrofurfuryl ether, propyltetrahydrofurfuryl ether, butyltetrahydrofurfuryl ether, hexyltetrahydrofurfuryl ether, octyltetrahydrofurfuryl ether, dodecyltetrahydrofurfuryl ether, diethyl ether, di-n-propyl ether, diisopropyl ether, di-n-butyl ether, tetrahydrofuran, dioxane, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol dimethyl ether, trimethylamine, triethylamine, N,N,N′,N′-tetramethylethylenediamine, N-methyl morpholine, N-ethyl morpholine, or N-phenyl morpholine.
The polar modifier will typically be employed at a level wherein the molar ratio of the polar modifier to the lithium initiator is within the range of about 0.01:1 to about 5:1. The molar ratio of the polar modifier to the lithium initiator will more typically be within the range of about 0.1:1 to about 4:1. It is generally preferred for the molar ratio of polar modifier to the lithium initiator to be within the range of about 0.25:1 to about 3:1. It is generally most preferred for the molar ratio of polar modifier to the lithium initiator to be within the range of about 0.5:1 to about 3:2.
The polymerization temperature utilized in such anionic polymerizations can vary over a broad range of from about −20° C. to about 180° C. In most cases, a polymerization temperature within the range of about 30° C. to about 125° C. will be utilized. It is typically preferred for the polymerization temperature to be within the range of about 45° C. to about 100° C. It is typically most preferred for the polymerization temperature to be within the range of about 60° C. to about 90° C. The pressure used will normally be sufficient to maintain a substantially liquid phase under the conditions of the polymerization reaction.
Such anionic polymerizations of isoprene are normally conducted for a length of time sufficient to permit substantially complete polymerization of the isoprene and any additional monomers that are present. In other words, the polymerization is normally carried out until high conversions of at least about 85 percent are attained. The polymerization is then normally terminated by the addition of an agent, such as an alcohol, a terminating agent, or a coupling agent. For example, a tin halide and/or silicon halide can be used as a coupling agent. The tin halide and/or the silicon halide are continuously added in cases where asymmetrical coupling is desired. This continuous addition of tin coupling agent and/or the silicon coupling agent is normally done in a reaction zone separate from the zone where the bulk of the polymerization is occurring. The coupling agents will normally be added in a separate reaction vessel after the desired degree of conversion has been attained. The coupling agents can be added in a hydrocarbon solution, e.g., in cyclohexane, to the polymerization admixture with suitable mixing for distribution and reaction. In other words, the coupling will typically be added only after a high degree of conversion has already been attained. For instance, the coupling agent will normally be added only after a monomer conversion of greater than about 85 percent has been realized. It will typically be preferred for the monomer conversion to reach at least about 90 percent before the coupling agent is added.
The tin halides used as coupling agents will normally be tin tetrahalides, such as tin tetrachloride, tin tetrabromide, tin tetrafluoride or tin tetraiodide. However, tin trihalides can also optionally be used. Polymers coupled with tin trihalides having a maximum of three arms. This is, of course, in contrast to polymers coupled with tin tetrahalides which have a maximum of four arms. To induce a higher level of branching, tin tetrahalides are normally preferred. As a general rule, tin tetrachloride is most preferred.
The silicon coupling agents that can be used will normally be silicon tetrahalides, such as silicon tetrachloride, silicon tetrabromide, silicon tetrafluoride or silicon tetraiodide. However, silicon trihalides can also optionally be used. Polymers coupled with silicon trihalides having a maximum of three arms. This is, of course, in contrast to polymers coupled with silicon tetrahalides which have a maximum of four arms. To induce a higher level of branching, silicon tetrahalides are normally preferred. As a general rule, silicon tetrachloride is most preferred of the silicon coupling agents.
A combination of a tin halide and a silicon halide can optionally be used to couple the rubbery polymer. By using such a combination of tin and silicon coupling agents improved properties for tire rubbers, such as lower hysteresis, can be attained. It is particularly desirable to utilize a combination of tin and silicon coupling agents in tire tread compounds that contain both silica and carbon black. In such cases, the molar ratio of the tin halide to the silicon halide employed in coupling the rubbery polymer will normally be within the range, of 20:80 to 95:5. The molar ratio of the tin halide to the silicon halide employed in coupling the rubbery polymer will more typically be within the range of 40:60 to 90:10. The molar ratio of the tin halide to the silicon halide employed in coupling the rubbery polymer will preferably be within the range of 60:40 to 85:15. The molar ratio of the tin halide to the silicon halide employed in coupling the rubbery polymer will most preferably be within the range of 65:35 to 80:20.
Broadly, and exemplary, a range of about 0.01 to 4.5 milliequivalents of tin coupling agent (tin halide and silicon halide) is employed per 100 grams of the rubbery polymer. It is normally preferred to utilize about 0.01 to about 1.5 milliequivalents of the coupling agent per 100 grams of polymer to obtain the desired Mooney viscosity. The larger quantities tend to result in production of polymers containing terminally reactive groups or insufficient coupling. One equivalent of tin coupling agent per equivalent of lithium is considered an optimum amount for maximum branching. For instance, if a mixture tin tetrahalide and silicon tetrahalide is used as the coupling agent, one mole of the coupling agent would be utilized per four moles of live lithium ends. In cases where a mixture of tin trihalide and silicon trihalide is used as the coupling agent, one mole of the coupling agent will optimally be utilized for every three moles of live lithium ends. The coupling agent can be added in a hydrocarbon solution, e.g., in cyclohexane, to the polymerization admixture in the reactor with suitable mixing for distribution and reaction.
After the coupling has been completed, a tertiary chelating alkyl 1,2-ethylene diamine or a metal salt of a cyclic alcohol can optionally be added to the polymer cement to stabilize the coupled rubbery polymer. In most cases, from about 0.01 phr (parts by weight per 100 parts by weight of dry rubber) to about 2 phr of the chelating alkyl 1,2-ethylene diamine or metal salt of the cyclic alcohol will be added to the polymer cement to stabilize the rubbery polymer. Typically, from about.0.05 phr to about 1 phr of the chelating alkyl 1,2-ethylene diamine or metal salt of the cyclic alcohol will be added. More typically, from about 0.1 phr to about 0.6 phr of the chelating alkyl 1,2-ethylene diamine or the metal salt of the cyclic alcohol will be added to the polymer cement to stabilize the rubbery polymer.
The terminating agents that can be used to stop the polymerization and to “terminate” the living rubbery polymer include tin monohalides, silicon monohalides, N,N,N′,N′-tetradialkyldiamino-benzophenones (such as tetramethyldiaminobenzophenone and the like), N,N-dialkylamino-benzaldehydes (such as dimethylaminobenzaldehyde and the like), 1,3-dialkyl-2-imidazolidinones (such as 1,3-dimethyl-2-imidazolidinone and the like), 1-alkyl substituted pyrrolidinones; 1-aryl substituted pyrrolidinones, dialkyl-dicycloalkyl-carbodiimides containing from about 5 to about 20 carbon atoms, and dicycloalkyl-carbodiimides containing from about 5 to about 20 carbon atoms.
After the termination step, and optionally the stabilization step, has been completed, the rubbery polymer can be recovered from the organic solvent. The coupled rubbery polymer can be recovered from the organic solvent and residue by means such as chemical (alcohol) coagulation, thermal desolventization, or other suitable method. For instance, it is often desirable to precipitate the rubbery polymer from the organic solvent by the addition of lower alcohols containing from about 1 to about 4 carbon atoms to the polymer solution. Suitable lower alcohols for precipitation of the rubber from the polymer cement include methanol, ethanol, isopropyl alcohol, normal-propyl alcohol and t-butyl alcohol. The utilization of lower alcohols to precipitate the rubbery polymer from the polymer cement also “terminates” any remaining living polymer by inactivating lithium end groups. After the coupled rubbery polymer is recovered from the solution, steam-stripping can be employed to reduce the level of volatile organic compounds in the coupled rubbery polymer. Additionally, the organic solvent can be removed from the rubbery polymer by drum drying, extruder drying, vacuum drying, and the like.
As has previously been explained, synthetic cis-1,3-polyisoprene rubber that is similar enough to allow for free substitution with natural rubber can be produced by the solution polymerization of isoprene with a Ziegler Natta catalyst system that is comprised of titanium tetrachloride (TiCl4) and an organoaluminum compound, such as triethyl aluminum, Al—(CH2—CH3)3. The polyisoprene rubber that is made with this Ziegler Natta catalyst system has a high cis-microstructure contain of up to 98 percent that closely assimilates that of natural rubber from Hevea Brasiliensis (the common rubber tree) which has a cic-microstructure content of virtually 100 percent. However, this slight difference in polymer microstructure results of physical properties that are inferior to those of natural rubber is certain respects. For instance, natural rubber typically exhibits green strength that is superior to that of synthetic cis-1,4-polyisprene rubber. On the other hand, in certain other respects synthetic cis-1,4-polyisprene rubber is superior to natural rubber from the Hevea Brasiliensis, guayule, and Taraxacum kok-Saghyz (Russian dandelion). For instance, natural rubber contains residual proteins, soaps, resins, and sugars since it comes from plants. The presence of these residual impurities can be extremely detrimental in some applications. For instance, the presence of residual proteins in rubber products can cause serious allergic reactions in some people and are a mojor concern for manufacturers of some rubber-containing products, such as rubber gloves, condoms, syringe plungers, and the like. In any case, the synthetic polyisoprene homopolymer rubbers of this invention that are free from proteins, soaps, resins, and sugars present in natural rubber, including natural rubber from the Hevea Brasiliensis. 
U.S. Pat. No. 3,931,136 discloses a process for producing high molecular weight cis-1,4-polyisoprene. The catalyst used in this process is a three-component mixture of (A) a titanium tetrachloride, (B) an organoaluminum compound of the formula AlR3, where each R represents an alkyl group, preferably an alkyl group containing 1 to 8 carbon atoms, an aryl group, preferably a phenyl group, or a cycloalkyl group, preferably a cyclohexyl group, and (C) a beta-diketone of the formula:




where R′ and R′′ can be the same or different and represent an alkyl group or a aryl group. R′ and R′′ will preferably represent an alkyl group containing from 1 to 5 carbon atoms or a phenyl group. The teachings of U.S. Pat. No. 3,931,136 are incorporated herein by reference for the purpose of teaching catalyst systems and polymerization techniques that can be used in synthesizing cis-1,4-polyisoprene.

A solution polymerization technique for synthesizing cis-1,4-polyisoprene with a catalyst system that is comprised of a mixture of titanium tetrachloride and a trialkylaluminum compound is disclosed by U.S. Pat. No. 4,430,487. In this process the polymerization is shortstopped with 4,7-diaza-decane-1,10-diamine. The teachings of U.S. Pat. No. 4,430,487 are incorporated herein by reference for the purpose of teaching catalyst systems and polymerization techniques that can be used in synthesizing cis-1,4-polyisoprene.
The synthesis of cis-1,4-polyisoprene by polymerizing isoprene with a catalyst system which is comprised of a titanium tetrahalide, a trialkylaluminum compound and diphenylether can result in the formation of unwanted gel. U.S. Pat. No. 5,919,876 discloses that gel formation can be reduced by conducting such polymerizations in the presence of a diarylamine, such as para-styrenated diphenylamine. U.S. Pat. No. 5,919,876 more specifically discloses a process for synthesizing cis-1,4-polyisoprene having a low gel content which comprises polymerizing isoprene in an inert organic solvent with a preformed catalyst system which is made by reacting an organoaluminum compound with titanium tetrahalide, such as titanium tetrachloride, in the presence of at least one ether, wherein said polymerization is conducted at a temperature which is within the range of about 0° C. to about 100° C., and wherein said polymerization is conducted in the presence of a diarylamine. The teachings of U.S. Pat. No. 5,919,867 are incorporated herein by reference for the purpose of teaching catalyst systems and solution polymerization techniques that can be used in synthesizing cis-1,4-polyisoprene rubber.
Cis-1,4-polyisoprene can be made by vapor phase polymerization utilizing a preformed catalyst that is made by reacting an organoaluminum compound with titanium tetrachloride. U.S. Pat. No. 6,066,705 discloses a method for vapor phase polymerizing isoprene into cis-1,4-polyisoprene in a process comprising the steps of: (1) charging into a reaction zone said isoprene and a preformed catalyst system which is made by reacting an organoaluminum compound with titanium tetrachloride, preferably in the presence of at least one ether; wherein the isoprene is maintained in the vapor phase in said reaction zone by a suitable combination of temperature and pressure; (2) allowing said isoprene to polymerize into cis-1,4-polyisoprene at a temperature within the range of about 35° C. to about 70° C.; and (3) withdrawing said cis-1,4-polyisoprene from said reaction zone. It has been determined that gel formation can be reduced in such vapor phase polymerizations by conducting the polymerization of the isoprene monomer in the presence of a diarylamine, such as para-styrenated diphenylamine. The teachings of U.S. Pat. No. 6,066,705 are incorporated herein by reference for the purpose of teaching catalyst systems and vapor phase polymerization techniques that can be used in synthesizing cis-1,4-polyisoprene rubber.
Polyisoprene rubber that is clear (transparent) and of high purity can be synthesized utilizing a neodymium catalyst system. U.S. Pat. No. 6,780,948 relates to such a process for the synthesis of polyisoprene rubber which comprises polymerizing isoprene monomer in the presence of a neodymium catalyst system, wherein the neodymium catalyst system is prepared by (1) reacting a neodymium carboxylate with an organoaluminum compound in the presence of isoprene for a period of about 10 minutes to about 30 minutes to produce neodymium-aluminum catalyst component, and (2) subsequently reacting the neodymium-aluminum catalyst component with a dialkyl aluminum chloride for a period of at least 30 minutes to produce the neodymium catalyst system. The teachings of U.S. Pat. No. 5,919,867 are incorporated herein by reference for the purpose of teaching catalyst systems and polymerization techniques that can be used in synthesizing cis-1,4-polyisoprene rubber that is of high purity.
U.S. Pat. No. 7,091,150 and U.S. Pat. No. 7,199,201 disclose the use of a neodymium catalyst system to polymerize isoprene monomer into synthetic polyisoprene rubber having an extremely high cis-microstructure content and high stereo regularity. This polyisoprene rubber will crystallize under strain and can be compounded into rubber formulations in a manner similar to natural rubber. This technique more specifically discloses a process for the synthesis of polyisoprene rubber which comprises polymerizing isoprene monomer in the presence of a neodymium catalyst system, wherein the neodymium catalyst system is prepared by a process that comprises (1) reacting a neodymium carboxylate with an organoaluminum compound in an organic solvent to produce neodymium-aluminum catalyst component, and (2) subsequently reacting the neodymium-aluminum catalyst component with an elemental halogen to produce the neodymium catalyst system. In practicing this process, the neodymium catalyst system is typically void of nickel-containing compounds.
The synthetic polyisoprene rubber made by this process is comprised of repeat units that are derived from isoprene, wherein the synthetic polyisoprene rubber has a cis-microstructure content which is within the range of 98.0% to 99.5%, a 3,4-microstructure content which is within the range of 0.5% to 2.0%, and a trans-microstructure content which is within the range of 0.0% to 0.5%. The teachings of U.S. Pat. No. 7,091,150 and U.S. Pat. No. 7,199,201 are incorporated herein by reference for the purpose of teaching neodymium catalyst systems and polymerization techniques that can be used in synthesizing cis-1,4-polyisoprene rubber of extremely high cis-microstructure content and high stereo regularity.
Single component lanthanide catalysts, such as lanthanide diiodides, can also be used in the synthesis of polyisoprene having extremely high cis-microstructure contents. For instance, thulium diiodide, dysprosium diiodide, and neodymium diiodide can initiate the polymerization of isoprene into high cis-1,4-polyisoprene rubber without the need for any additional catalyst components. Lanthanide diiodides can accordingly be used to initiate the polymerization of isoprene monomer into high cis-1,4-polyisoprene under solution polymerization conditions.
U.S. Pat. No. 4,894,425 reveals a process for synthesizing polyisoprene that may possess functional groups and that contains more than 70 percent 1,2- and 3,4-structural units. This process involves the anionic polymerization of isoprene in an inert hydrocarbon solvent in the presence of an organolithium compound as the catalyst and an ether as the cocatalyst, wherein the cocatalyst used is an ethylene glycol dialkyl ether of the formula R1—O—CH2—CH2—O—R2 wherein R1 and R2 are alkyl groups having different numbers of carbon atoms, selected from the group consisting of methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, and tert-butyl, and wherein the sum of the carbon atoms in the two alkyl groups R1 and R2 is within the range of 5 to 7. The teachings of U.S. Pat. No. 4,894,425 are incorporated herein by reference for the purpose of teaching catalyst systems and polymerization techniques that can be used in synthesizing polyisoprene having a high 1,2- and 3,4-microstructure content.
Crystallizable 3,4-polyisoprene can be synthesized in organic solvents to quantitative yields after short polymerization times by utilizing the catalyst systems described by U.S. Pat. No. 5,082,906. The 3,4-polyisoprene made utilizing this catalyst system is strain crystallizable and can be employed in tire treads which provide improved traction and improved cut growth resistance. U.S. Pat. No. 5,082,906 specifically discloses a process for the synthesis of 3,4-polyisoprene which comprises polymerizing isoprene monomer in an organic solvent at a temperature which is within the range of about −10° C. to about 100° C. in the presence of a catalyst system which is composed of (a) an organoiron compound, (b) an organoaluminum compound, (c) a chelating aromatic amine, and (d) a protonic compound; wherein the molar ratio of the chelating amine to the organoiron compound is within the range of about 0.1:1 to about 1:1, wherein the molar ratio of the organoaluminum compound to the organoiron compound is within the range of about 5:1 to about 200:1, and wherein the molar ratio of the protonic compound to the organoaluminum compound is within the range of about 0.001:1 to about 0.2:1. The teachings of U.S. Pat. No. 5,082,906 are incorporated herein by reference for the purpose of teaching catalyst systems and polymerization techniques that can be used in synthesizing polyisoprene having a high 3,4-microstructure content and which is strain crystallizable.
U.S. Pat. No. 5,356,997 also relates to a process for the synthesis of strain crystallizable 3,4-polyisoprene. This 3,4-polyisoprene has a 3,4-microstructure content which is within the range of about 65% to about 85%, a cis-1,4-microstructure content which is within the range of about 15% to about 35%, and essentially no trans-1,4-microstructure or 1,2-microstructure. It can be synthesized in organic solvents to quantitative yields after short polymerization times. U.S. Pat. No. 5,356,997 specifically discloses a process for the synthesis of 3,4-polyisoprene which comprises polymerizing isoprene monomer in an organic solvent at a temperature which is within the range of about −10° C. to about 100° C. in the presence of a catalyst system which is comprised of (a) an organoiron compound which is soluble in the organic solvent, wherein the iron in the organoiron compound is in the +3 oxidation state, (b) a partially hydrolyzed organoaluminum compound which was prepared by adding a protonic compound selected from the group consisting of water, alcohols and carboxylic acids to the organoaluminum compound, and (c) a chelating aromatic amine; wherein the molar ratio of the chelating amine to the organoiron compound is within the range of about 0.1:1 to about 1:1, wherein the molar ratio of the organoaluminum compound to the organoiron compound is within the range of about 5:1 to about 200:1, and wherein the molar ratio of the protonic compound to the organoaluminum compound is within the range of about 0,001:1 to about 0.2:1. The teachings of U.S. Pat. No. 5,356,997 are incorporated herein by reference for the purpose of teaching catalyst systems and polymerization techniques that can be used in synthesizing polyisoprene having a high 3,4-microstructure content and which is strain crystallizable.
U.S. Pat. No. 5,677,402 reveals a process for preparing 3,4-polyisoprene rubber which comprises polymerizing isoprene monomer with an organolithium initiator at a temperature which is within the range of about 30° C. to about 100° C. in the presence of a sodium alkoxide and a polar modifier, wherein the molar ratio of the sodium alkoxide to the organolithium initiator is within the range of about 0.05:1 to about 3:1; and wherein the molar ratio of the polar modifier to the organolithium initiator is within the range of about 0.25:1 to about 5:1. The teachings of U.S. Pat. No. 5,677,402 are incorporated herein by reference for the purpose of teaching catalyst systems and polymerization techniques that can be used in synthesizing 3,4-polyisoprene.
U.S. Pat. No. 7,351,768 discloses the synthesis of liquid polyisoprene having a weight average molecular weight which is within the range of 5,000 to 100,000 and preferable within the range of 20,000 to 80,000. The teachings of U.S. Pat. No. 5,677,402 are incorporated herein by reference for the purpose illustrating the synthesis of liquid polyisoprene.
U.S. Pat. No. 6,576,728 discloses a process for the copolymerization of styrene and isoprene to produce low vinyl styrene-isoprene rubber having a random distribution of repeat units that are derived from styrene. The initiator systems employed in these polymerizations are comprised of (a) a lithium initiator and (b) a member selected from the group consisting of (1) a sodium alkoxide, (2) a sodium salt of a sulfonic acid, and (3) a sodium salt of a glycol ether. It is important for the initiator system used in these polymerzations to be free of polar modifiers, such as Lewis bases. The teachings of U.S. Pat. No. 6,576,728 are incorporated herein by reference for the purpose illustrating the synthesis of styrene-isoprene rubber.
U.S. Pat. No. 6,313,216 discloses a process for synthesizing random styrene-isoprene rubber comprising: (1) continuously charging isoprene, styrene, an initiator, and a solvent into a first polymerization zone, (2) allowing the isoprene and styrene to copolymerize in the first polymerization zone to total conversion of 60 to 95 percent to produce a polymer cement containing living styrene-isoprene chains, (3) continuously charging the polymer cement containing living styrene-isoprene chains and additional isoprene monomer into a second polymerization zone, wherein from 5 to 40 percent of the total amount of isoprene changed is charged into the second polymerization zone, (4) allowing the copolymerization to continue in the second polymerization zone to a conversion of the isoprene monomer of at least 90 percent wherein the total conversion of styrene and isoprene in the second polymerization zone is limited to a maximum of 98 percent, (5) withdrawing a polymer cement of random styrene-isoprene rubber having living chain ends from the second reaction zone, (6) killing the living chain ends on the random styrene-isoprene rubber, and (7) recovering the random styrene-isoprene rubber from the polymer cement, wherein the copolymerizations in the first polymerization zone and the second polymerization zone are carried out at a temperature which is within the range of 70° C. to 100° C., and wherein the amount of styrene charged into the first polymerization zone is at least 2 percent more than the total amount of styrene bound into the rubber. The teachings of U.S. Pat. No. 6,313,216 are incorporated herein by reference for the purpose illustrating the synthesis of styrene-isoprene rubber.
Isoprene-butadiene copolymers having high vinyl contents can be synthesized in organic solvents to high yields after short polymerization times by utilizing the process disclosed in U.S. Pat. No. 5,061,765. The isoprene-butadiene copolymers made utilizing this process have a glass transition temperature which is within the range of about 0° C. to about −60° C. and can be employed in tire treads which provide improved traction and improved cut growth resistance. U.S. Pat. No. 5,061,765 more specifically discloses a process for the synthesis of isoprene-butadiene copolymers having a high vinyl content which comprises copolymerizing isoprene monomer and butadiene monomer in an organic solvent at a temperature which is within the range of about −10° C. to about 100° C. in the presence of a catalyst system which is comprised of (a) an organoiron compound, (b) an organoaluminum compound, (c) a chelating aromatic amine, and (d) a protonic compound; wherein the molar ratio of the chelating amine to the organoiron compound is within the range of about 0.1:1 to about 1:1, wherein the molar ratio of the organoaluminum compound to the organoiron compound is within the range of about 5:1 to about 200:1, and wherein the molar ratio of the protonic compound to the organoaluminum compound is within the range of about 0.001:1 to about 0.2:1. The teachings of U.S. Pat. No. 5,061,765 are incorporated herein by reference for the purpose illustrating the synthesis of isoprene-butadiene rubber.
A technique for synthesizing rubbery terpolymers of styrene, isoprene and butadiene is disclosed in U.S. Pat. No. 5,137,998. These rubbery terpolymers exhibit an excellent combination of properties for utilization in tire tread rubber compounds. By utilizing such terpolymers in tire treads, tires having improved wet skid resistance can be built without sacrificing rolling resistance or tread wear characteristics. U.S. Pat. No. 5,137,998 more specifically discloses a process for preparing a rubbery terpolymer of styrene, isoprene, and butadiene having multiple glass transition temperatures and having an excellent combination of properties for use in making tire treads which comprises: terpolymerizing styrene, isoprene and 1,3-butadiene in an organic solvent at a temperature of no more than about 40° C. in the presence of (a) at least one member selected from the group consisting of tripiperidino phosphine oxide and alkali metal alkoxides and (b) an organolithium compound. The teachings of U.S. Pat. No. 5,137,998 are incorporated herein by reference for the purpose illustrating the synthesis of styrene-isoprene-butadiene rubber.
A liquid isoprene-butadiene rubber (IBR) which is particularly valuable for use in making treads for high performance automobile tires, including race tires, that exhibit superior dry traction characteristics and durability, can be made by the process disclosed in U.S. Pat. No. 6,562,895. This isoprene-butadiene rubber is a liquid at room temperature and is comprised of repeat units which are derived from about 5 weight percent to about 95 weight percent isoprene and from about 5 weight percent to about 95 weight percent 1,3-butadiene, wherein the repeat units derived from isoprene and 1,3-butadiene are in essentially random order. This IBR also has a low number average molecular weight which is within the range of about 3,000 to about 50,000 and has a glass transition temperature which is within the range of about −50° C. to about 20° C.
These isoprene-butadiene copolymers are synthesized utilizing an organolithium initiator and a polar modifier. The level of organolithium initiator employed will be dependent upon the molecular weight which is desired for the liquid isoprene-butadiene polymer being synthesized. As a general rule, in all anionic polymerizations the molecular weight of the polymer produced is inversely proportional to the amount of initiator utilized. Since liquid isoprene-butadiene polymer having a relatively low molecular weight is being synthesized, the amount of initiator employed will be relatively large. As a general rule, from about 0.1 to about 2 phm (parts per hundred parts of monomer by weight) of the organolithium compound will be employed. In most cases, it will be preferred to utilize from about 0.2 to about 1 phm of the organolithium compound with it being most preferred to utilize from about 0.4 phm to 0.6 phm of the organolithium compound. In any case, an amount of organolithium initiator will be selected to result in the production of liquid isoprene-butadiene polymer having a number average molecular weight which is within the range of about 3,000 to about 50,000.
The amount of organolithium initiator will preferably be selected to result in the production of liquid isoprene-butadiene polymer having a number average molecular weight which is within the range of about 5,000 to about 30,000. The amount of organolithium initiator will most preferably be selected to result in the production of liquid isoprene-butadiene polymer having a number average molecular weight that is within the range of about 8,000 to about 18,000. In any case, it is critical to carry out the copolymerization of the 1,3-butadiene and the styrene in the presence of a polar modifier, such as N,N,N′,N′-tetramethylethylenediamine (TMEDA), to attain a high glass transition temperature which is within the range of about −50° C. to 20° C. The teachings of U.S. Pat. No. 6,562,895 are incorporated herein by reference for the purpose illustrating the synthesis of liquid isoprene-butadiene polymers.
Block copolymers containing a block of polyisoprene can be made by the process described in U.S. Pat. No. 5,242,984. For instance, linear diblock polymers of styrene and isoprene (S-I block copolymers) and linear triblock polymers of styrene and isoprene (S-I-S triblock polymers) can be made by this process. In this technique, the monomers are polymerized sequentially by anionic polymerization in an inert organic solvent. Normally an organoalkali metal compound, such as an alkyl lithium compound, is used to initiate the polymerization which can be conducted over a broad temperature range.
Methods of controlling the molecular weights of the blocks and the overall polymer are described in U.S. Pat. No. 3,149,182 and U.S. Pat. No. 3,231,635 which state that the amount of monomer can be kept constant and different molecular weights can be achieved by changing the amount of catalyst or that the amount of catalyst can be kept constant and different molecular weights can be achieved by varying the amount of the monomer. Following the sequential polymerization, the product is terminated such as by the addition of a protic terminating agent, e.g. water, alcohol or other reagents or with hydrogen, for the purpose of removing the lithium radical forming the nucleus for the condensed polymer product. The block polymer product is then recovered such as by coagulation utilizing hot water or steam or both. The teachings of U.S. Pat. No. 5,242,984, U.S. Pat. No. 3,149,182, and U.S. Pat. No. 3,231,635 are incorporated herein by reference for the purpose of teaching methods for synthesizing S-I block copolymers and S-I-S triblock polymers.
All types of polymers made with the isoprene of this invention are verifiable as being made with isoprene that did not originate from a petrochemical source. Additionally, the isoprene containing polymers of this invention can also be distinguished from isoprene containing polymers that come from natural sources, such as natural rubber. Accordingly, the isoprene containing polymers of this invention are analytically verifiable as coming from the bio-renewable, environmentally friendly, sources delineated herein.
The ratio of carbon isotopes 13C and 12C can be used to identify or rule out potential origins for many carbon-containing samples. This method works well because: (1) both isotopes are stable on geological time frames; (2) the ratio of 13C to 12C can be measured with great precision using combinations of combustion analysis, gas chromatography, and isotope ratio mass spectrometry; (3) 13C/12C ratios for many naturally occurring materials occur within narrow ranges characteristic of those materials; and (4) 13C/12C ratios for many materials change in predictable ways as these materials undergo chemical reactions.
Studies involving 13C/12C ratios at or near natural abundance levels usually report isotopic data as “delta values”, which are represented by the symbol δ13C and given in parts per thousand (%) relative to a standard reference sample. For carbon, the reference sample typically is Pee Dee Belemite, which has a 13C natural abundance of 1.112328% and is assigned δ13C 0.00%. The formula relating 13C/12C ratios to delta values is:
δ13C (in %) versus standard=[(Rsample−Rstandard)/Rstandard](1000), where Rsample is the 13C/12C ratio for the sample and Rstandard is the ratio for Pee Dee Belemite.
Although isotopes of carbon (i.e., 13C and 12C) take part in the same physical processes and same chemical reactions, the slight mass difference between 13C and 12C can be manifested in very slight differences in rates for many reactions and processes. This leads to small differences between 13C/12C ratios for samples subjected to chemical reactions or physical processes. For example, physical processes such as evaporation or diffusion discriminate against heavier isotopes and typically lead to slight enrichment of the heavier isotope in the original sample as the lighter isotope evaporates or diffuses away more rapidly. The 13C/12C ratio therefore increases slightly as evaporation or diffusion occurs. For chemical reactions, including enzymatic reactions, the situation is more complex, but there often is a slight discrimination of one isotope over another, which can be detected by measuring 13C/12C ratios or δ13C values. For example, atmospheric CO2 can be converted into plant matter via two very different mechanisms for photosynthesis: the Calvin-Benson pathway, which occurs in C3 plants, and the Hatch-Slack pathway, which occurs in C4 plants. These two mechanisms are sufficiently different to produce a measureable difference in δ13C from the same CO2. For C4 plants, δ13C typically ranges from −9% to −17% with a mean near −13%. For C3 plants, δ13C typically ranges from −20% to −32% with a mean near −27%. Because these ranges are so different and δ13C values can be routinely measured within 0.02%, it is relatively easy to distinguish between plant residues derived from C3 versus C4 plants. This has myriad applications in archeology and other fields where analysis of carbon-containing residues from cooking or skeletal remains can be used to track the evolution, activities and diets of humans and other animals.
More recently, δ13C values have been utilized to detect economic fraud, especially the adulteration of foodstuffs by other materials—including potentially harmful synthetics derived from petrochemicals. For example, maize (corn) oil is considered to be a premium vegetable oil and there is a temptation for unscrupulous producers to dilute maize oil with cheaper oils. Fortunately, maize oil is derived from a C4 plant while most of the cheaper alternatives are derived from C3 plants or animals. The δ13C for authentic maize oil is therefore −13.7% to −16.4% compared to −25% to −32% for the alternatives. Any significant dilution of maize oil by a cheaper alternative can be detected by measuring δ13C. Similarly, the addition of cane sugar (a product of C4 photosynthesis) to fruit juices, wines, spirits, and honey (all products of C3 photosynthesis) can be detected by measuring δ13C values. It is even possible to detect the adulteration of natural flavors by synthetic analogs and the use of illegal synthetic hormone supplements via δ13C values.
The current invention utilizes the ability to accurately measure δ13C values in order to produce new, isotopically unique isoprenic polymers that can be readily distinguished from polymers derived from petroleum-based feedstocks. The current invention also utilizes the ability to accurately measure δ13C values in order to produce new, isotopically unique isoprenic polymers that can be readily distinguished from natural rubber. A salient feature of the current invention is that it provides new polymers with a broad range of δ13C values that can be tailored and subsequently verified for authenticity. As described earlier, these new polymers satisfy an increasing need from customers for verifiable products that contain neither potential proteinaceous allergens nor feedstocks derived from petroleum.
The polymers represented by the current invention contain isoprene units that are isotopically unique compared to both natural rubber and synthetic polymers containing petroleum-derived isoprene. In the case of natural rubber derived from Hevea brasiliensis (i.e., the common natural rubber tree), δ13C values typically range from about −27% to about −28%. Guayule rubber, which is derived from a desert shrub, has δ13C of about −31% c. Both rubbers exhibit δ13C values expected for products of C3 photosynthesis, and both rubbers are known to contain polymer-bound proteins.
Traditional synthetic polyisoprene can have different δ13C values depending on the source of isoprene. For isoprene derived from extractive distillation of C5 streams from petroleum refineries, δ13C is about −22% to about −24%. This range is typical for light, unsaturated hydrocarbons derived from petroleum, and polymers containing petroleum-based isoprene typically contain isoprenic units with the same δ13C. For polymers containing isoprene derived from the reaction of isobutylene with formaldehyde, δ13C values can be about −34.4% because formaldehyde is often derived from feedstocks with much more negative δ13C values.
The current invention provides isoprene-containing polymers with very different δ13C values. For example, fermentation of corn-derived glucose (δ13C −10.73%) with minimal amounts of other carbon-containing nutrients (e.g., yeast extract) produces isoprene which can be polymerized into polyisoprene with δ13C −14.66% to −14.85%. The δ13C for this polymer clearly is in a new range that is well outside the normal ranges for natural rubber and all previously known synthetic polyisoprene, and it is within the range normally associated with products derived from C4 plants. The unique δ13C value for this polymer is a direct consequence of the fact that the isoprene in the polymer is derived from corn-based glucose, which indeed is a product derived from C4 plants.
It is recognized by those with ordinary skill in the art that similar results can be obtained using other sugars or fermentable derived from C4 plants. For example, sucrose from sugar cane (δ13C −10.4%), invert sugar from sugar cane (δ13C −15.3%), glucose from cornstarch (δ13C −11.1%), and glucose from hydrolytic degradation of either corn stover (δ13C −11.3%) or sugar cane bagasse (δ13C −13.0%) should all produce isoprene that can be used to produce isoprene polymers with δ13C values that are less negative than either natural rubber or synthetic polymers containing petroleum-based isoprene. Those with ordinary skill in the art also will recognize that it should be possible to produce isoprene and isoprene polymers with δ13C less negative than about −22% from fermentable feedstocks with δ13C approximately greater (i.e., less negative) than about −18%, including mixtures of fermentable feedstocks with an average δ13C approximately greater than about −18%.
In addition to producing isoprene-containing polymers with δ13C values characteristic of products derived from C4 plants, those skilled in the art will recognize that uniquely isotopically labeled isoprene-containing polymers can be made from fermentable non-C4 feedstocks. For example, glucose from hydrolyzed softwood pulp (δ13C −23%) should yield isoprene and polyisoprene with δ13C near −27%, which is in a unique range between the normal ranges observed for isoprene derived from extractive distillation of C5 fractions and isoprene derived from the reaction of isobutylene with formaldehyde. Those skilled in the art also will recognize that fermentation of other sugars with δ13C ranges of approximately −20% to about −28% should produce isoprene and isoprenic polymers with δ13C ranging from about −24% to about −32%. These other sugars might include (but are not limited to) glucose from hydrolyzed cellulose (δ13C −25±2%), invert sugar from beet sugar (δ13C −26% to −27%), and lactose (δ13C −27% to −28%). Fermentation of plant oils (δ13C −26% to −32%), including palm oil (δ13C −30%) could provide access to isoprene polymers with δ13C more negative than −30%.
Those skilled in the art will recognize that cofermentation of two or more feedstocks can be used to produce isoprene and therefore isoprene-containing polymers with intermediate δ13C values. For example, a 1:1 mixture of sucrose from sugar cane (δ13C−10.4%) and sucrose from beet sugar (δ13C −26% to −27%) should produce isoprene and therefore isoprene-containing polymers with approximately the same δ13C value as polymer produced from sucrose derived from a single source with the average δ13C value (i.e., approx −18.5%). The same should be true for invert sugars derived from sugar and beets. In both cases, it should be obvious that the same polymers could be synthesized by mixing and then (co)polymerizing equal amounts of isoprene separately prepared from sucrose or invert sugar derived from sugar cane and beets. It also should be obvious that cofermentation of sugars with other fermentable feedstocks—such as yeast extract and plant oils—can be used to produce isoprene and therefore isoprene-containing polymers with intermediate δ13C values. For example, cofermentation of glucose (δ13C −10.73%) and yeast extract (δ13C −26% to −27%) in a ratio of 181.2:17.6 produces isoprene which can be polymerized to polyisoprene with δ13C values of −18% to −20%. In contrast, fermentation of glucose with a minimal amount of yeast extract and subsequent polymerization of the isoprene produces polyisoprene with δ13C values of −14% to −15%0.
For copolymers of isoprene with other monomers, those skilled in the art recognize that there is a finite amount of isoprene that is incorporated into the polymer background as “blocks” of polyisoprene. The tendency of isoprene to form blocks of two or more isoprenic units—even in “random coplymers”—depends on many factors, including the amount of isoprene relative to other monomers, the type of catalyst used for polymerization, and the specific reaction conditions for polymerization. The presence of these blocks along the polymer backbone can usually be detected by NMR spectroscopy. By using a combination of chemical degradation (e.g., ozonolysis) and chromatography, it is possible to isolate fragments of these blocks for chemical analysis, including measurement of δ13C values for the blocks derived from isoprene. This provides a way for determining whether copolymers of isoprene with other monomers contain isoprene derived from renewable/sustainable feedstocks, especially feedstocks derived from C4 plants.
The polyisoprene polymers of this invention which are made with isoprene monomer from the cells cultures that utilize bio-renewable carbon sources can be identified as such by virtue of their δ13C value and other polymer characteristics. For instance, the following isoprene containing polymers are verifiable as containing isoprene monomer that was produced utilizing the method of this invention:
(1) Polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has δ13C value of greater than −22%. Such polyisoprene polymers can have a δ13C value which is greater than −21%, and can also have a δ13C value which is greater than −20%. In some cases, the polyisoprene polymer will has a δ13C value which is within the range of −22% to −10%, and in other cases it will have a δ13C value which is within the range of −21% to −12%. In still other cases the polyisoprene polymer will have a δ13C value which is within the range of −20% to −14%. In many cases, the polyisoprene polymer will be polyisoprene homopolymer rubber.
(2) A polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has δ13C value which is within the range of −30% to −28.5%. Such polyisoprene polymers can have a δ13C value which is within the range of −30% to −29%. In some cases, the polyisoprene polymer will have a δ13C value which is within the range of −30% to −29%, and in other cases the polyisoprene polymer will have a δ13C value which is within the range of −30% to −29.5%. In still other cases the polyisoprene polymer can have a δ13C value which is within the range of −29.5%0 to −28.5% and in still further cases the polyisoprene polymer can have a δ13C value which is within the range of −29.0% to −28.5%. In many cases, the polyisoprene polymer will be polyisoprene homopolymer rubber.
(3) A polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene is free of protein, and wherein the polyisoprene polymer has δ13C value which is within the range of −34% to −24%. In some cases this polyisoprene polymer has δ13C value which is within the range of −34% to −25%. In other cases the polyisoprene polymer has a δ13C value which is within the range of −33% to −25%, and in still other cases the polyisoprene polymer has a δ13C value which is within the range of −32% to −25%. In many cases, the polyisoprene polymer will be polyisoprene homopolymer rubber.
(4) A polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has a cis-1,4-microstructure content of less than 99.9%, wherein the polyisoprene polymer has a trans-1,4-microstructure content of less than 99.9%, and wherein the polyisoprene polymer has δ13C value of which is within the range of −34% to −24%. Such polyisoprene can have a δ13C value which is within the range of −34% to −25%. In some cases the polyisoprene polymer will have a δ13C value which is within the range of −33% to −25%. In other cases the the polyisoprene polymer will have a δ13C value which is within the range of −32% to −25%. The polyisoprene polymer can have a cis-1,4-microstructure content of less than 99.8%. In other cases the polyisoprene polymer will have a cis-1,4-microstructure content of less than 99.7%. In still other cases the polyisoprene polymer will have a cis-1,4-microstructure content of less than 99.5% even less than 99%. In many cases the polyisoprene polymer will have a cis-1,4-microstructure content of less than 98.5% even less than 98%. This polyisoprene polymer can also have a polydispersity of less than 2.0 or even less than 1.8. In some cases the polyisoprene polymer has a polydispersity of less than 1.6 or even less than 1.5. In still other cases the polyisoprene polymer can have a polydispersity of less than 1.4 or even less than 1.2. In many cases the polyisoprene polymer will have a polydispersity of less than 1.1.
(5) A polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has a 3,4-microstructure content of greater than 2%, and wherein the polyisoprene polymer has δ13C value of which is within the range of −34% to −24%. Such polyisoprene polymers can have a δ13C value which is within the range of −34% to −25%. In some cases the polyisoprene polymer will have a δ13C value which is within the range of −33% to −25%. In other cases polyisoprene polymer will have a δ13C value which is within the range of −32% to −25%. The polyisoprene polymer can have a 3,4-microstructure content of greater than 5%. In some cases the polyisoprene polymer will have a 3,4-microstructure content of greater than 10%. In other cases the polyisoprene polymer will have a 3,4-microstructure content of greater than 15%. In still other the polyisoprene polymer will have a 3,4-microstructure content of greater than 20%. In many cases the polyisoprene polymer will have a 3,4-microstructure content of greater than 25%. This polyisoprene polymer can have a polydispersity of less than 2.0. In some cases the polyisoprene polymer will have a polydispersity of less than 1.8. In other cases the polyisoprene polymer will have a polydispersity of less than 1.6. In still other cases the polyisoprene polymer will have a polydispersity of less than 1.5 or even than 1.4. In many cases the polyisoprene polymer will have a polydispersity of less than 1.2 or even less than 1.1.
(6) A polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has a 1,2-microstructure content of greater than 2%, and wherein the polyisoprene polymer has δ13C value of which is within the range of −34% to −24%. Polyisoprene polymes of this type can have a δ13C value which is within the range of −34% to −25%. In some cases, the polyisoprene polymer will have a δ13C value which is within the range of −33% to −25%. In other cases, the polyisoprene polymer will have a δ13C value which is within the range of −32% to −25%. The polyisoprene polymer can have a 1,2-microstructure content of grater then than 5%. In some cases, the polyisoprene polymer will have a 1,2-microstructure content of greater than 10%. In other cases, the polyisoprene polymer will have a 1,2-microstructure content of greater than 15%. In still other cases, the polyisoprene polymer will have a 1,2-microstructure content of greater than 20%. In many cases, the polyisoprene polymer will have a 1,2-microstructure content of greater than 25%. The polyisoprene polymer can have a polydispersity of less than 2.0. In some cases, the polyisoprene polymer will have a polydispersity of less than 1.8. In other cases, the polyisoprene polymer will have a polydispersity of less than 1.6. In still other cases, the polyisoprene polymer will have a polydispersity of less than 1.5. In many cases, the polyisoprene polymer will have a polydispersity of less than 1.4 or even less than 1.2. It is possible for the polyisoprene polymer to have a polydispersity of less than 1.1.
(7) A polymer which is comprised of repeat units that are derived from isoprene monomer and at least one additional monomer, wherein the polymer includes blocks of repeat units that are derived from isoprene, and wherein the blocks of repeat units that are derived from isoprene have a δ13C value of greater than −22%. Such polyisoprene polymers can have a δ13C value which is greater than −21%. In some cases, the polyisoprene polymer will have a δ13C value which is greater than −20%. In other cases, the polyisoprene polymer will have a δ13C value which is within the range of −22% to −10%. In still other cases, the polyisoprene polymer will have a δ13C value which is within the range of −21% to −12%. In many cases, the polyisoprene polymer will have a δ13C value that is within the range of −20% to −14%.
(8) A polymer which is comprised of repeat units that are derived from isoprene monomer and at least one additional monomer, wherein the polymer includes blocks of repeat units that are derived from isoprene, and wherein the blocks of repeat units that are derived from isoprene have a δ13C value which is within the range of −34% to −24%. Such copolymers can have a δ13C value is within the range of −34% to −25%. In some cases, copolymer of this type will have a δ13C value which is within the range of −33% to −25%. In other cases, copolymers of this type will have a δ13C value is within the range of −32% to −25%. Copolymers of this type can be rubbery copolymers of isoprene and 1,3-butadiene, rubbery copolymer of isoprene and styrene, rubbery copolymers of isoprene and α-methyl styrene, and the like.
(9) A liquid polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the polyisoprene polymer has weight average molecular weight which is within the range of 5,000 to 100,000, and wherein the liquid polyisoprene polymer has δ13C value of which is within the range of −34% to −24%. Such liquid polyisoprene polymers can have a δ13C value which is within the range of −34% to −25%. In some cases, the liquid polyisoprene polymer will have a δ13C value which is within the range of −33% to −25%. In other cases, the liquid polyisoprene polymer will have a δ13C value which is within the range of −32% to −25%. Such liquid polyisoprene polymers can have a weight average molecular weight that is within the range of 20,000 to 80,000. In some cases, the liquid polyisoprene polymer will have a weight average molecular weight which is within the range of 30,000 to 50,000. In other cases, the polyisoprene polymer will have a polydispersity of less than 2.0 or even less than 1.8. In still other cases, the liquid polyisoprene polymer will have a polydispersity of less than 1.6 or even less than 1.5. In many cases, the liquid polyisoprene polymer will have a polydispersity of less than 1.4 or even less than 1.2. It is possible for the liquid polyisoprene polymer to have a polydispersity of less than 1.1.
(10) A liquid polyisoprene polymer which is comprised of repeat units that are derived from isoprene monomer, wherein the liquid polyisoprene polymer has a weight average molecular weight which is within the range of 5,000 to 100,000, and wherein the liquid polyisoprene polymer has δ13C value of which is within the range of −34% to −24%. Such liquid polyisoprene polymers can have a δ13C value which is within the range of −34% to −25%. In some cases, the liquid polyisoprene polymer will have a δ13C value which is within the range of −33% to −25%. In still other cases, the liquid polyisoprene polymer will have a δ13C value which is within the range of −32% to −25%. Such liquid polyisoprene can have a weight average molecular weight that is within the range of 20,000 to 80,000. The liquid polyisoprene will typically have a weight average molecular weight which is within the range of 30,000 to 50,000. Such liquid polyisoprene can have a polydispersity of less than 2.0. In some cases, the liquid polyisoprene polymer will have a polydispersity of less than 1.8. In other cases, the liquid polyisoprene polymer has a polydispersity of less than 1.6. In still other cases, the liquid polyisoprene polymer will have a polydispersity of less than 1.5 or even less than 1.4. In many cases, the liquid polyisoprene polymer will have a polydispersity of less than 1.2 or even less than 1.1.
This invention is illustrated by the following examples that are merely for the purpose of illustration and are not to be regarded as limiting the scope of the invention or the manner in which it can be practiced. Unless specifically indicated otherwise, parts and percentages are given by weight.
EXAMPLES
The examples, which are intended to be purely exemplary of the invention and should therefore not be considered to limit the invention in any way, also describe and detail aspects and embodiments of the invention discussed above. Unless indicated otherwise, temperature is in degrees Centigrade and pressure is at or near atmospheric pressure. The foregoing examples and detailed description are offered by way of illustration and not by way of limitation. All publications, patent applications, and patents cited in this specification are herein incorporated by reference as if each individual publication, patent application, or patent were specifically and individually indicated to be incorporated by reference. In particular, all publications cited herein are expressly incorporated herein by reference for the purpose of describing and disclosing compositions and methodologies which might be used in connection with the invention. Although the foregoing invention has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be readily apparent to those of ordinary skill in the art in light of the teachings of this invention that certain changes and modifications may be made thereto without departing from the spirit or scope of the appended claims.
In the practice of this invention 13C analysis can be done by loading 0.5 to 1.0 mg samples into tin cups for carbon isotopic analysis using a Costech ECS4010 Elemental Analyzer as an inlet for a ThermoFinnigan Delta Plus XP isotope ratio mass spectrometer. Samples are dropped into a cobaltous/cobaltic oxide combustion reactor at 1020° C. with combustion gases being passed in a helium stream at 85 mL/min through a copper reactor (650° C.) to convert NOx to N2. CO2 and N2 are separated using a 3-m 5 Å molecular sieve column. Then, 13C/12C ratios are calibrated to the VPDB scale using two laboratory standards (Acetanilide B, −29.52±0.02% cm and cornstarch A, −11.01±0.02%) which have been carefully calibrated to the VPDB scale by off-line combustion and dual-inlet analysis using the 2-standard approach of T. B. Coplen et al, New Guidelines for δ13C Measurements, Anal. Chem., 78, 2439-2441 (2006). The teachings of Coplen are incorporated herein by reference for the purpose of teaching the technique for determining δ13C values.
Example 1
Production of Isoprene in E. coli Expressing Recombinant Kudzu Isoprene Synthase
I. Construction of Vectors for Expression of the Kudzu Isoprene Synthase in E. coli 
The protein sequence for the kudzu (Pueraria montana) isoprene synthase gene (IspS) was obtained from GenBank (AAQ84170). A kudzu isoprene synthase gene, optimized for E. coli codon usage, was purchased from DNA2.0 (SEQ ID NO:1). The isoprene synthase gene was removed from the supplied plasmid by restriction endonuclease digestion with BspLU11I/PstI, gel-purified, and ligated into pTrcHis2B (Invitrogen) that had been digested with NcoI/PstI. The construct was designed such that the stop codon in the isoprene synthase gene 5′ to the PstI site. As a result, when the construct was expressed the His-Tag is not attached to the isoprene synthase protein. The resulting plasmid, pTrcKudzu, was verified by sequencing (FIGS. 2 and 3).
The isoprene synthase gene was also cloned into pET16b (Novagen). In this case, the isoprene synthase gene was inserted into pET16b such that the recombinant isoprene synthase protein contained the N-terminal His tag. The isoprene synthase gene was amplified from pTrcKudzu by PCR using the primer set pET-His-Kudzu-2F: 5′-CGTGAGATCATATGTGTGCGACCTCTTCTCAATTTAC (SEQ ID NO:3) and pET-His-Kudzu-R: 5′-CGGTCGACGGATCCCTGCAGTTAGACATACATCAGCTG (SEQ ID NO:4). These primers added an NdeI site at the 5′-end and a BamH1 site at the 3′ end of the gene respectively. The plasmid pTrcKudzu, described above, was used as template DNA, Herculase polymerase (Stratagene) was used according to manufacture's directions, and primers were added at a concentration of 10 pMols. The PCR was carried out in a total volume of 25 μl. The PCR product was digested with NdeI/BamH1 and cloned into pET16b digested with the same enzymes. The ligation mix was transformed into E. coli Top10 (Invitrogen) and the correct clone selected by sequencing. The resulting plasmid, in which the kudzu isoprene synthase gene was expressed from the T7 promoter, was designated pETNHisKudzu (FIGS. 4 and 5).
The kudzu isoprene synthase gene was also cloned into the low copy number plasmid pCL1920. Primers were used to amplify the kudzu isoprene synthase gene from pTrcKudzu described above. The forward primer added a HindIII site and an E. coli consensus RBS to the 5′ end. The PstI cloning site was already present in pTrcKudzu just 3′ of the stop codon so the reverse primer was constructed such that the final PCR product includes the PstI site. The sequences of the primers were: HindIII-rbs-Kudzu F: 5′-CATATGAAAGCTTGTATCGATTAAATAAGGAGGAATAAACC (SEQ ID NO:6) and BamH1-Kudzu R:
5′-CGGTCGACGGATCCCTGCAGTTAGACATACATCAGCTG (SEQ ID NO:4). The PCR product was amplified using Herculase polymerase with primers at a concentration of 10 pmol and with 1 ng of template DNA (pTrcKudzu). The amplification protocol included 30 cycles of (95° C. for 1 minute, 60° C. for 1 minute, 72° C. for 2 minutes). The product was digested with HindIII and PstI and ligated into pCL1920 which had also been digested with HindIII and PstI. The ligation mix was transformed into E. coli Top10. Several transformants were checked by sequencing. The resulting plasmid was designated pCL-lac-Kudzu (FIGS. 6 and 7).
II. Determination of Isoprene Production
For the shake flask cultures, one ml of a culture was transferred from shake flasks to 20 ml CTC headspace vials (Agilent vial cat#5188 2753; cap cat#5188 2759). The cap was screwed on tightly and the vials incubated at the equivalent temperature with shaking at 250 rpm. After 30 minutes the vials were removed from the incubator and analyzed as described below (see Table 1 for some experimental values from this assay).
In cases where isoprene production in fermentors was determined, samples were taken from the off-gas of the fermentor and analyzed directly as described below (see Table 2 for some experimental values from this assay).
The analysis was performed using an Agilent 6890 GC/MS system interfaced with a CTC Analytics (Switzerland) CombiPAL autosampler operating in headspace mode. An Agilent HP-5MS GC/MS column (30 m×0.25 mm; 0.25 μm film thickness) was used for separation of analytes. The sampler was set up to inject 500 μL of headspace gas. The GC/MS method utilized helium as the carrier gas at a flow of 1 ml/minutes. The injection port was held at 250° C. with a split ratio of 50:1. The oven temperature was held at 37° C. for the 2 minute duration of the analysis. The Agilent 5793N mass selective detector was run in single ion monitoring (SIM) mode on m/z 67. The detector was switched off from 1.4 to 1.7 minutes to allow the elution of permanent gases. Under these conditions isoprene (2-methyl-1,3-butadiene) was observed to elute at 1.78 minutes. A calibration table was used to quantify the absolute amount of isoprene and was found to be linear from 1 μg/L to 200 μg/L. The limit of detection was estimated to be 50 to 100 ng/L using this method.
III. Production of Isoprene in Shake Flasks Containing E. coli Cells Expressing Recombinant Isoprene Synthase
The vectors described above were introduced to E. coli strain BL21 (Novagen) to produce strains BL21/ptrcKudzu, BL21/pCL-lac-Kudzu and BL21/pETHisKudzu. The strains were spread for isolation onto LA (Luria agar) and carbenicillin (50 μg/ml) and incubated overnight at 37° C. Single colonies were inoculated into 250 ml baffled shake flasks containing 20 ml Luria Bertani broth (LB) and carbenicillin (100 μg/ml). Cultures were grown overnight at 20° C. with shaking at 200 rpm. The OD600 of the overnight cultures were measured and the cultures were diluted into a 250 ml baffled shake flask containing 30 ml MagicMedia (Invitrogen) and carbenicillin (100 μg/ml) to an OD600 ̃0.05. The culture was incubated at 30° C. with shaking at 200 rpm. When the OD600 ̃0.5-0.8, 400 μM IPTG was added and the cells were incubated for a further 6 hours at 30° C. with shaking at 200 rpm. At 0, 2, 4 and 6 hours after induction with IPTG, 1 ml aliquots of the cultures were collected, the OD600 was determined and the amount of isoprene produced was measured as described above. Results are shown in FIG. 8.
IV. Production of Isoprene from BL21/ptrcKudzu in 14 Liter Fermentation
Large scale production of isoprene from E. coli containing the recombinant kudzu isoprene synthase gene was determined from a fed-batch culture. The recipe for the fermentation media (TM2) per liter of fermentation medium was as follows: K2HPO4 13.6 g, KH2PO4 13.6 g, MgSO4*7H2O 2 g, citric acid monohydrate 2 g, ferric ammonium citrate 0.3 g, (NH4)2SO4 3.2 g, yeast extract 5 g, 1000× Modified Trace Metal Solution 1 ml. All of the components were added together and dissolved in diH2O. The pH was adjusted to 6.8 with potassium hydroxide (KOH) and q.s. to volume. The final product was filter sterilized with 0.22μ filter (only, not autoclaved). The recipe for 1000× Modified Trace Metal Solution was as follows: Citric Acids*H2O 40 g, MnSO4*H2O 30 g, NaCl 10 g, FeSO4*7H2O 1 g, CoCl2*6H2O 1 g, ZnSO*7H2O 1 g, CuSO4*5H2O 100 mg, H3BO3 100 mg, NaMoO4*2H2O 100 mg. Each component was dissolved one at a time in diH2O, pH to 3.0 with HCl/NaOH, then q.s. to volume and filter sterilized with a 0.22μ filter.
This experiment was carried out in 14 L bioreactor to monitor isoprene formation from glucose at the desired fermentation, pH 6.7 and temperature 34° C. An inoculum of E. coli strain BL21/ptrcKudzu taken from a frozen vial was prepared in soytone-yeast extract-glucose medium. After the inoculum grew to OD550=0.6, two 600 ml flasks were centrifuged and the contents resuspended in 70 ml supernatant to transfer the cell pellet (70 ml of OD 3.1 material) to the bioreactor. At various times after inoculation, samples were removed and the amount of isoprene produced was determined as described above. Results are shown in FIG. 9.
Example 2
Production of Isoprene in E. coli Expressing Recombinant Poplar Isoprene Synthase
The protein sequence for the poplar (Populus alba×Populus tremula) isoprene synthase (Schnitzler, J-P, et al. (2005) Planta 222:777-786) was obtained from GenBank (CAC35696). A gene, codon optimized for E. coli, was purchased from DNA2.0 (p9796-poplar, FIGS. 30 and 31). The isoprene synthase gene was removed from the supplied plasmid by restriction endonuclease digestion with BspLU11I/PstI, gel-purified, and ligated into pTrcHis2B that had been digested with NcoI/PstI. The construct is cloned such that the stop codon in the insert is before the PstI site, which results in a construct in which the His-Tag is not attached to the isoprene synthase protein. The resulting plasmid pTrcPoplar (FIGS. 32 and 33), was verified by sequencing.
Example 3
Production of Isoprene in Panteoa citrea Expressing Recombinant Kudzu Isoprene Synthase
The pTrcKudzu and pCL-lac Kudzu plasmids described in Example 1 were electroporated into P. citrea (U.S. Pat. No. 7,241,587). Transformants were selected on LA containing carbenicillin (200 μg/ml) or spectinomycin (50 μg/ml) respectively. Production of isoprene from shake flasks and determination of the amount of isoprene produced was performed as described in Example 1 for E. coli strains expressing recombinant kudzu isoprene synthase. Results are shown in FIG. 10.
Example 4
Production of Isoprene in Bacillus subtilis Expressing Recombinant Kudzu Isoprene Synthase
I. Construction of a B. subtilis Replicating Plasmid for the Expression of Kudzu Isoprene Synthase
The kudzu isoprene synthase gene was expressed in Bacillus subtilis aprEnprE Pxyl-comK strain (BG3594comK) using a replicating plasmid (pBS19 with a chloramphenicol resistance cassette) under control of the aprE promoter. The isoprene synthase gene, the aprE promoter and the transcription terminator were amplified separately and fused using PCR. The construct was then cloned into pBS 19 and transformed into B. subtilis. 
a) Amplification of the aprE Promoter
The aprE promoter was amplified from chromosomal DNA from Bacillus subtilis using the following primers:









CF 797 (+) Start aprE promoter MfeI



(SEQ ID NO: 58)



5′- GACATCAATTGCTCCATTTTCTTCTGCTATC



 



CF 07-43 (−) Fuse aprE promoter to 



Kudzu ispS



(SEQ ID NO: 59)



5′- ATTGAGAAGAGGTCGCACACACTCTTTACCCTCTCCTTTTA






b) Amplification of the Isoprene Synthase Gene

The kudzu isoprene synthase gene was amplified from plasmid pTrcKudzu (SEQ ID NO:2). The gene had been codon optimized for E. coli and synthesized by DNA 2.0. The following primers were used:









CF 07-42 (+) Fuse the aprE promoter to



kudzu isoprene synthase gene



(GTG start codon)



(SEQ ID NO: 60)



5′- TAAAAGGAGAGGGTAAAGAGTGTGTGCGACCTCTTCTCAAT



 



CF 07-45 (−) Fuse the 3′ end of kudzu



isoprene synthase gene to the terminator



(SEQ ID NO: 61)



5′- CCAAGGCCGGTTTTTTTTAGACATACATCAGCTGGTTAATC






c) Amplification of the Transcription Terminator

The terminator from the alkaline serine protease of Bacillus amyliquefaciens was amplified from a previously sequenced plasmid pJHPms382 using the following primers:









CF 07-44 (+) Fuse the 3′ end of kudzu



isoprene synthase to the terminator



(SEQ ID NO: 62)



5′- GATTAACCAGCTGATGTATGTCTAAAAAAAACCGGCCTTGG



 



CF 07-46 (−) End of B. amyliquefaciens



terminator (BamHI)



(SEQ ID NO: 63)



5′- GACATGACGGATCCGATTACGAATGCCGTCTC






The kudzu fragment was fused to the terminator fragment using PCR with the following primers:









CF 07-42 (+) Fuse the aprE promoter to



kudzu isoprene synthase gene



(GTG start codon)



(SEQ ID NO: 60)



5′- TAAAAGGAGAGGGTAAAGAGTGTGTGCGACCTCTTCTCAAT



 



CF 07-46 (−) End of B. amyliquefaciens



terminator (BamHI)



(SEQ ID NO: 63)



5′- GACATGACGGATCCGATTACGAATGCCGTCTC






The kudzu-terminator fragment was fused to the promoter fragment using PCR with the following primers:









CF 797 (+) Start aprE promoter MfeI



(SEQ ID NO: 64)



5′- GACATCAATTGCTCCATTTTCTTCTGCTATC



 



CF 07-46 (−) End of B. amyliquefaciens



terminator (BamHI)



(SEQ ID NO: 63)



5′- GACATGACGGATCCGATTACGAATGCCGTCTC






The fusion PCR fragment was purified using a Qiagen kit and digested with the restriction enzymes MfeI and BamHI. This digested DNA fragment was gel purified using a Qiagen kit and ligated to a vector known as pBS 19, which had been digested with EcoRI and BamHI and gel purified.
The ligation mix was transformed into E. coli Top 10 cells and colonies were selected on LA and 50 carbenicillin plates. A total of six colonies were chosen and grown overnight in LB and 50 carbenicillin and then plasmids were isolated using a Qiagen kit. The plasmids were digested with EcoRI and BamHI to check for inserts and three of the correct plasmids were sent in for sequencing with the following primers:









CF 149 (+) EcoRI start of aprE promoter



(SEQ ID NO: 65)



5′- GACATGAATTCCTCCATTTTCTTCTGC



 



CF 847 (+) Sequence in pXX 049



(end of aprE promoter)



(SEQ ID NO: 66)



5′- AGGAGAGGGTAAAGAGTGAG



 



CF 07-45 (−) Fuse the 3′ end of kudzu



isoprene synthase to the terminator



(SEQ ID NO: 61)



5′- CCAAGGCCGGTTTTTTTTAGACATACATCAGCTGGTTAATC



 



CF 07-48 (+) Sequencing primer for kudzu



isoprene synthase



(SEQ ID NO: 67)



5′- CTTTTCCATCACCCACCTGAAG



 



CF 07-49 (+) Sequencing in kudzu



isoprene synthase



(SEQ ID NO: 68)



5′- GGCGAAATGGTCCAACAACAAAATTATC






The plasmid designated pBS Kudzu #2 (FIGS. 52 and 12) was correct by sequencing and was transformed into BG 3594 comK, a Bacillus subtilis host strain. Selection was done on LA and 5 chloramphenicol plates. A transformant was chosen and struck to single colonies on LA and 5 chloramphenicol, then grown in LB and 5 chloramphenicol until it reached an OD600 of 1.5. It was stored frozen in a vial at −80° C. in the presence of glycerol. The resulting strain was designated CF 443.
II. Production of Isoprene in Shake Flasks Containing B. subtilis Cells Expressing Recombinant Isoprene Synthase.
Overnight cultures were inoculated with a single colony of CF 443 from a LA and Chloramphenicol (Cm, 25 μg/ml). Cultures were grown in LB and Cm at 37° C. with shaking at 200 rpm. These overnight cultures (1 ml) were used to inoculate 250 ml baffled shake flasks containing 25 ml Grants II media and chloramphenicol at a final concentration of 25 μg/ml. Grants II Media recipe was 10 g soytone, 3 ml 1M K2HPO4, 75 g glucose, 3.6 g urea, 100 ml 10×MOPS, q.s. to 1 L with H2O, pH 7.2; 10×MOPS recipe was 83.72 g MOPS, 7.17 g tricine, 12 g KOH pellets, 10 ml 0.276M K2SO4 solution, 10 ml 0.528M MgCl2 solution, 29.22 g NaCl, 100 ml 100× micronutrients, q.s. to 1 L with H2O; and 100× micronutrients recipe was 1.47 g CaCl2*2H2O, 0.4 g FeSO4*7H2O, 0.1 g MnSO4*H2O, 0.1 g ZnSO4*H2O, 0.05 g CuCl2*2H2O, 0.1 g CoCl2*6H2O, 0.1 g Na2MoO4*2H2O, q.s. to 1 L with H2O. Shake flasks were incubated at 37° C. and samples were taken at 18, 24, and 44 hours. At 18 hours the headspaces of CF443 and the control strain were sampled. This represented 18 hours of accumulation of isoprene. The amount of isoprene was determined by gas chromatography as described in Example 1. Production of isoprene was enhanced significantly by expressing recombinant isoprene synthase (FIG. 11).
III. Production of Isoprene by CF443 in 14 L Fermentation
Large scale production of isoprene from B. subtilis containing the recombinant kudzu isoprene synthase gene on a replication plasmid was determined from a fed-batch culture. Bacillus strain CF 443, expressing a kudzu isoprene synthase gene, or control stain which does not express a kudzu isoprene synthase gene were cultivated by conventional fed-batch fermentation in a nutrient medium containing soy meal (Cargill), sodium and potassium phosphate, magnesium sulfate and a solution of citric acid, ferric chloride and manganese chloride. Prior to fermentation the media is macerated for 90 minutes using a mixture of enzymes including cellulases, hemicellulases and pectinases (see, WO95/04134). 14-L batch fermentations are fed with 60% wt/wt glucose (Cargill DE99 dextrose, ADM Versadex greens or Danisco invert sugar) and 99% wt/wt oil (Western Family soy oil, where the 99% wt/wt is the concentration of oil before it was added to the cell culture medium). Feed was started when glucose in the batch was non-detectable. The feed rate was ramped over several hours and was adjusted to add oil on an equal carbon basis. The pH was controlled at 6.8-7.4 using 28% w/v ammonium hydroxide. In case of foaming, antifoam agent was added to the media. The fermentation temperature was controlled at 37° C. and the fermentation culture was agitated at 750 rpm. Various other parameters such as pH, DO %, airflow, and pressure were monitored throughout the entire process. The DO % is maintained above 20. Samples were taken over the time course of 36 hours and analyzed for cell growth (OD550) and isoprene production. Results of these experiments are presented in FIGS. 53A and 53B.
IV. Integration of the Kudzu Isoprene Synthase (ispS) in B. subtilis. 
The kudzu isoprene synthase gene was cloned in an integrating plasmid (pJH101-cmpR) under the control of the aprE promoter. Under the conditions tested, no isoprene was detected.
Example 5
Production of Isoprene in Trichoderma 
I. Construction of Vectors for Expression of the Kudzu Isoprene Synthase in Trichoderma reesei 
The Yarrowia lipolytica codon-optimized kudzu IS gene was synthesized by DNA 2.0 (SEQ ID NO:8) (FIG. 13). This plasmid served as the template for the following PCR amplification reaction: 1 μl plasmid template (20 ng/ul), 1 μl Primer EL-945 (10 uM) 5′-GCTTATGGATCCTCTAGACTATTACACGTACATCAATTGG (SEQ ID NO:9), 1 μl Primer EL-965 (10 uM) 5′-CACCATGTGTGCAACCTCCTCCCAGTTTAC (SEQ ID NO:10), 1 pJ dNTP (10 mM), 5 μl 10× PfuUltra II Fusion HS DNA Polymerase Buffer, 1 μl PfuUltra II Fusion HS DNA Polymerase, 40 μl water in a total reaction volume of 50 μl. The forward primer contained an additional 4 nucleotides at the 5′-end that did not correspond to the Y. lipolytica codon-optimized kudzu isoprene synthase gene, but was required for cloning into the pENTR/D-TOPO vector. The reverse primer contained an additional 21 nucleotides at the 5′-end that did not correspond to the Y. lipolytica codon-optimized kudzu isoprene synthase gene, but were inserted for cloning into other vector backbones. Using the MJ Research PTC-200 Thermocycler, the PCR reaction was performed as follows: 95° C. for 2 minutes (first cycle only), 95° C. for 30 seconds, 55° C. for 30 seconds, 72° C. for 30 seconds (repeat for 27 cycles), 72° C. for 1 minute after the last cycle. The PCR product was analyzed on a 1.2% E-gel to confirm successful amplification of the Y. lipolytica codon-optimized kudzu isoprene synthase gene.
The PCR product was then cloned using the TOPO pENTR/D-TOPO Cloning Kit following manufacturer's protocol: 1 μl PCR reaction, 1 μl Salt solution, 1 μl TOPO pENTR/D-TOPO vector and 3 μl water in a total reaction volume of 6 μl. The reaction was incubated at room temperature for 5 minutes. One microliter of TOPO reaction was transformed into TOP10 chemically competent E. coli cells. The transformants were selected on LA and 50 μg/ml kanamycin plates. Several colonies were picked and each was inoculated into a 5 ml tube containing LB and 50 μg/mlkanamycin and the cultures grown overnight at 37° C. with shaking at 200 rpm. Plasmids were isolated from the overnight culture tubes using QIAprep Spin Miniprep Kit, following manufacturer's protocol. Several plasmids were sequenced to verify that the DNA sequence was correct.
A single pENTR/D-TOPO plasmid, encoding a Y. lipolytica codon-optimized kudzu isoprene synthase gene, was used for Gateway Cloning into a custom-made pTrex3g vector. Construction of pTrex3g is described in WO 2005/001036 A2. The reaction was performed following manufacturer's protocol for the Gateway LR Clonase II Enzyme Mix Kit (Invitrogen): 1 μl Y. lipolytica codon-optimized kudzu isoprene synthase gene pENTR/D-TOPO donor vector, 1 μl pTrex3g destination vector, 6 μl TE buffer, pH 8.0 in a total reaction volume of 8 μl. The reaction was incubated at room temperature for 1 hour and then 1 μl proteinase K solution was added and the incubation continued at 37° C. for 10 minutes. Then 1 μl of reaction was transformed into TOP10 chemically competent E. coli cells. The transformants were selected on LA and 50 μg/ml carbenicillin plates. Several colonies were picked and each was inoculated into a 5 ml tube containing LB and 50 μlg/ml carbenicillin and the cultures were grown overnight at 37° C. with shaking at 200 rpm. Plasmids were isolated from the overnight culture tubes using QIAprep Spin Miniprep Kit (Qiagen, Inc.), following manufacturer's protocol. Several plasmids were sequenced to verify that the DNA sequence was correct.
Biolistic transformation of Y. lipolytica codon-optimized kudzu isoprene synthase pTrex3g plasmid (FIG. 14) into a quad delete Trichoderma reesei strain was performed using the Biolistic PDS-1000/HE Particle Delivery System (see WO 2005/001036 A2). Isolation of stable transformants and shake flask evaluation was performed using protocol listed in Example 11 of patent publication WO 2005/001036 A2.
II. Production of Isoprene in Recombinant Strains of T. reesei 
One ml of 15 and 36 hour old cultures of isoprene synthase transformants described above were transferred to head space vials. The vials were sealed and incubated for 5 hours at 30° C. Head space gas was measured and isoprene was identified by the method described in Example 1. Two of the transformants showed traces of isoprene. The amount of isoprene could be increased by a 14 hour incubation. The two positive samples showed isoprene at levels of about 0.5 μg/L for the 14 hour incubation. The untransformed control showed no detectable levels of isoprene. This experiment shows that T. reesei is capable of producing isoprene from endogenous precursor when supplied with an exogenous isoprene synthase.
Example 6
Production of Isoprene in Yarrowia 
I. Construction of Vectors for Expression of the Kudzu Isoprene Synthase in Yarrowia lipolytica. 
The starting point for the construction of vectors for the expression of the kudzu isoprene synthase gene in Yarrowia lipolytica was the vector pSPZ1(MAP29Spb). The complete sequence of this vector (SEQ ID No:11) is shown in FIG. 15.
The following fragments were amplified by PCR using chromosomal DNA of a Y. lipolytica strain GICC 120285 as the template: a promotorless form of the URA3 gene, a fragment of 18S ribosomal RNA gene, a transcription terminator of the Y. lipolytica XPR2 gene and two DNA fragments containing the promoters of XPR2 and ICL1 genes. The following PCR primers were used:







ICL1 3


(SEQ ID NO: 69)


5′-GGTGAATTCAGTCTACTGGGGATTCCCAAATCTATATATACTGCAG


 


GTGAC


 


ICL1 5


(SEQ ID NO: 70)


5′-GCAGGTGGGAAACTATGCACTCC


 


XPR 3


(SEQ ID NO: 71)


5′-CCTGAATTCTGTTGGATTGGAGGATTGGATAGTGGG


 


XPR 5


(SEQ ID NO: 72)


5′-GGTGTCGACGTACGGTCGAGCTTATTGACC


 


XPRT3


(SEQ ID NO: 73)


5′-GGTGGGCCCGCATTTTGCCACCTACAAGCCAG


 


XPRT 5


(SEQ ID NO: 74)


5′-GGTGAATTCTAGAGGATCCCAACGCTGTTGCCTACAACGG


 


Y 18S3


(SEQ ID NO: 75)


5′-GGTGCGGCCGCTGTCTGGACCTGGTGAGTTTCCCCG


 


Y 18S 5


(SEQ ID NO: 76)


5′-GGTGGGCCCATTAAATCAGTTATCGTTTATTTGATAG


 


YURA 3


(SEQ ID NO: 77)


5′-GGTGACCAGCAAGTCCATGGGTGGTTTGATCATGG


 


YURA 50


(SEQ ID NO: 78)


5′-GGTGCGGCCGCCTTTGGAGTACGACTCCAACTATG


 


YURA 51


(SEQ ID NO: 79)


5′-GCGGCCGCAGACTAAATTTATTTCAGTCTCC






For PCR amplification the PfuUltraII polymerase (Stratagene), supplier-provided buffer and dNTPs, 2.5 μM primers and the indicated template DNA were used in accordance with the manufacturer's instructions. The amplification was done using the following cycle: 95° C. for 1 min; 34× (95° C. for 30 sec; 55° C. for 30 sec; 72° C. for 3 min) and 10 min at 72° C. followed by a 4° C. incubation.
Synthetic DNA molecules encoding the kudzu isoprene synthase gene, codon-optimized for expression in Yarrowia, was obtained from DNA 2.0 (FIG. 16; SEQ ID NO:12). Full detail of the construction scheme of the plasmids pYLA(KZ1) and pYLI(KZ1) carrying the synthetic kudzu isoprene synthase gene under control of XPR2 and ICL1 promoters respectively is presented in FIG. 18. Control plasmids in which a mating factor gene (MAP29) is inserted in place of an isoprene synthase gene were also constructed (FIGS. 18E and 18F).
A similar cloning procedure can be used to express a poplar (Populus alba×Populus tremula) isoprene synthase gene. The sequence of the poplar isoprene is described in Miller B. et al. (2001) Planta 213, 483-487 and shown in FIG. 17 (SEQ ID NO:13). A construction scheme for the generation the plasmids pYLA(POP1) and pYLI(POP1) carrying synthetic poplar isoprene synthase gene under control of XPR2 and ICL1 promoters respectively is presented in FIGS. 18A and B.
II. Production of Isoprene by Recombinant Strains of Y. lipolytica. 
Vectors pYLA(KZ1), pYLI(KZ1), pYLA(MAP29) and pYLI(MAP29) were digested with SaclI and used to transform the strain Y. lipolytica CLIB 122 by a standard lithium acetate/polyethylene glycol procedure to uridine prototrophy. Briefly, the yeast cells grown in YEPD (1% yeast extract, 2% peptone, 2% glucose) overnight, were collected by centrifugation (4000 rpm, 10 min), washed once with sterile water and suspended in 0.1 M lithium acetate, pH 6.0. Two hundred μl aliquots of the cell suspension were mixed with linearized plasmid DNA solution (10-20 μg), incubated for 10 minutes at room temperature and mixed with 1 ml of 50% PEG 4000 in the same buffer. The suspensions were further incubated for 1 hour at room temperature followed by a 2 minutes heat shock at 42° C. Cells were then plated on SC his leu plates (0.67% yeast nitrogen base, 2% glucose, 100 mg/L each of leucine and histidine). Transformants appeared after 3-4 days of incubation at 30° C.
Three isolates from the pYLA(KZ1) transformation, three isolates from the pYLI(KZ1) transformation, two isolates from the pYLA(MAP29) transformation and two isolates from the pYLI(MAP29) transformation were grown for 24 hours in YEP7 medium (1% yeast extract, 2% peptone, pH 7.0) at 30° C. with shaking. Cells from 10 ml of culture were collected by centrifugation, resuspended in 3 ml of fresh YEP7 and placed into 15 ml screw cap vials. The vials were incubated overnight at room temperature with gentle (60 rpm) shaking. Isoprene content in the headspace of these vials was analyzed by gas chromatography using mass-spectrometric detector as described in Example 1. All transformants obtained with pYLA(KZ1) and pYLI(KZ1) produced readily detectable amounts of isoprene (0.5 μg/L to 1 μg/L, FIG. 20). No isoprene was detected in the headspace of the control strains carrying phytase gene instead of an isoprene synthase gene.
Example 7
Production of Isoprene in E. coli Expressing Kudzu Isoprene Synthase and Idi, or Dxs, or Idi and Dxs
I. Construction of Vectors Encoding Kudzu Isoprene Synthase and Idi, or Dxs, or Idi and Dxs for the Production of Isoprene in E. coli 
i) Construction of pTrcKudzuKan
The bla gene of pTrcKudzu (described in Example 1) was replaced with the gene conferring kanamycin resistance. To remove the bla gene, pTrcKudzu was digested with BspHI, treated with Shrimp Alkaline Phosphatase (SAP), heat killed at 65° C., then end-filled with Klenow fragment and dNTPs. The 5 kbp large fragment was purified from an agarose gel and ligated to the kanr gene which had been PCR amplified from pCR-Blunt-II-TOPO using primers MCM22 5′-GATCAAGCTTAACCGGAATTGCCAGCTG (SEQ ID NO:14) and MCM23 5′-GATCCGATCGTCAGAAGAACTCGTCAAGAAGGC (SEQ ID NO:15), digested with HindIII and PvuI, and end-filled. A transformant carrying a plasmid conferring kanamycin resistance (pTrcKudzuKan) was selected on LA containing kanamycin 50 μg/ml.
ii) Construction of pTrcKudzu yIDI Kan
pTrcKudzuKan was digested with PstI, treated with SAP, heat killed and gel purified. It was ligated to a PCR product encoding idi from S. cerevisiae with a synthetic RBS. The primers for PCR were NsiI-YIDI 1 F 5′-CATCAATGCATCGCCCTTAGGAGGTAAAAAAAAATGAC (SEQ ID NO:16) and PstI-YIDI 1 R 5′-CCTTCTGCAGGACGCGTTGTTATAGC (SEQ ID NO:17); and the template was S. cerevisiae genomic DNA. The PCR product was digested with NsiI and PstI and gel purified prior to ligation. The ligation mixture was transformed into chemically competent TOP10 cells and selected on LA containing 50 μg/ml kanamycin. Several transformants were isolated and sequenced and the resulting plasmid was called pTrcKudzu-yIDI(kan) (FIGS. 34 and 35).
iii) Construction of pTrcKudzu DXS Kan
Plasmid pTrcKudzuKan was digested with PstI, treated with SAP, heat killed and gel purified. It was ligated to a PCR product encoding dxs from E. coli with a synthetic RBS. The primers for PCR were MCM13 5′-GATCATGCATTCGCCCTTAGGAGGTAAAAAAACATGAGTTTTGATATTGCCAAA TACCCG (SEQ ID NO:18) and MCM14 5′-CATGCTGCAGTTATGCCAGCCAGGCCTTGAT (SEQ ID NO:19); and the template was E. coli genomic DNA. The PCR product was digested with NsiI and PstI and gel purified prior to ligation. The resulting transformation reaction was transformed into TOP10 cells and selected on LA with kanamycin 50 μg/ml. Several transformants were isolated and sequenced and the resulting plasmid was called pTrcKudzu-DXS(kan) (FIGS. 36 and 37).
iv) Construction of pTrcKudzu-yIDI-dxs (kan)
pTrcKudzu-yIDI(kan) was digested with PstI, treated with SAP, heat killed and gel purified. It was ligated to a PCR product encoding E. coli dxs with a synthetic RBS (primers MCM13 5′-GATCATGCATTCGCCCTTAGGAGGTAAAAAAACATGAGTTTTGATATTGCCAAA TACCCG (SEQ ID NO:18) and MCM14 5′-CATGCTGCAGTTATGCCAGCCAGGCCTTGAT (SEQ ID NO:19); template TOP10 cells) which had been digested with NsiI and PstI and gel purified. The final plasmid was called pTrcKudzu-yIDI-dxs (kan) (FIGS. 21 and 22).
v) Construction of pCL PtrcKudzu
A fragment of DNA containing the promoter, structural gene and terminator from Example 1 above was digested from pTrcKudzu using SspI and gel purified. It was ligated to pCL1920 which had been digested with PvuII, treated with SAP and heat killed. The resulting ligation mixture was transformed into TOP10 cells and selected in LA containing spectinomycin 50 μg/ml. Several clones were isolated and sequenced and two were selected. pCL PtrcKudzu and pCL PtrcKudzu (A3) have the insert in opposite orientations (FIGS. 38-41).
vi) Construction of pCL PtrcKudzu yIDI
The NsiI-PstI digested, gel purified, IDI PCR amplicon from (ii) above was ligated into pCL PtrcKudzu which had been digested with PstI, treated with SAP, and heat killed. The ligation mixture was transformed into TOP10 cells and selected in LA containing spectinomycin 50 μg/ml. Several clones were isolated and sequenced and the resulting plasmid is called pCL PtrcKudzu yIDI (FIGS. 42 and 43).
vii) Construction of pCL PtrcKudzu DXS
The NsiI-PstI digested, gel purified, DXS PCR amplicon from (iii) above was ligated into pCL PtrcKudzu (A3) which had been digested with PstI, treated with SAP, and heat killed. The ligation mixture was transformed into TOP10 cells and selected in LA containing spectinomycin 50 μg/ml. Several clones were isolated and sequenced and the resulting plasmid is called pCL PtrcKudzu DXS (FIGS. 44 and 45).
II. Measurement of Isoprene in Headspace from Cultures Expressing Kudzu Isoprene Synthase, Idi, and/or Sxs at Different Copy Numbers.
Cultures of E. coli BL21(λDE3) previously transformed with plasmids pTrcKudzu(kan) (A), pTrcKudzu-yIDI kan (B), pTrcKudzu-DXS kan (C), pTrcKudzu-yIDI-DXS kan (D) were grown in LB kanamycin 50 μg/mL. Cultures of pCL PtrcKudzu (E), pCL PtrcKudzu, pCL PtrcKudzu-yIDI (F) and pCL PtrcKudzu-DXS (G) were grown in LB spectinomycin 50 μg/mL. Cultures were induced with 400 μM IPTG at time 0 (OD600 approximately 0.5) and samples taken for isoprene headspace measurement (see Example 1). Results are shown in FIG. 23A-23G.
Plasmid pTrcKudzu-yIDI-dxs (kan) was introduced into E. coli strain BL21 by transformation. The resulting strain BL21/pTrc Kudzu IDI DXS was grown overnight in LB containing kanamycin (50 μg/ml) at 20° C. and used to inoculate shake flasks of TM3 (13.6 g K2PO4, 13.6 g KH2PO4, 2.0 g MgSO4*7H2O), 2.0 g citric acid monohydrate, 0.3 g ferric ammonium citrate, 3.2 g (NH4)2SO4, 0.2 g yeast extract, 1.0 ml 1000× Modified Trace Metal Solution, adjusted to pH 6.8 and q.s. to H2O, and filter sterilized) containing 1% glucose. Flasks were incubated at 30° C. until an OD600 of 0.8 was reached, and then induced with 400 μM IPTG. Samples were taken at various times after induction and the amount of isoprene in the head space was measured as described in Example 1. Results are shown in FIG. 23H.
III. Production of Isoprene from Biomass in E. coli/pTrcKudzu yIDI DXS
The strain BL21 pTrcKudzuIDIDXS was tested for the ability to generate isoprene from three types of biomass; bagasse, corn stover and soft wood pulp with glucose as a control. Hydrolysates of the biomass were prepared by enzymatic hydrolysis (Brown, L and Torget, R., 1996, NREL standard assay method Lap-009 “Enzymatic Saccharification of Lignocellulosic Biomass”) and used at a dilution based upon glucose equivalents. In this example, glucose equivalents were equal to 1% glucose. A single colony from a plate freshly transformed cells of BL21 (DE3) pTrcKudzu yIDI DXS (kan) was used to inoculate 5 ml of LB plus kanamycin (50 μg/ml). The culture was incubated overnight at 25° C. with shaking. The following day the overnight culture was diluted to an OD600 of 0.05 in 25 ml of TM3 and 0.2% YE and 1% feedstock. The feedstock was corn stover, bagasse, or softwood pulp. Glucose was used as a positive control and no glucose was used as a negative control. Cultures were incubated at 30° C. with shaking at 180 rpm. The culture was monitored for OD600 and when it reached an OD600 of −0.8, cultures were analyzed at 1 and 3 hours for isoprene production as described in Example 1. Cultures are not induced. All cultures containing added feedstock produce isoprene equivalent to those of the glucose positive control. Experiments were done in duplicate and are shown in FIG. 46.
IV. Production of Isoprene from Invert Sugar in E. coli/pTrcKudzuIDIDXS
A single colony from a plate freshly transformed cells of BL21 (λDE3)/pTrcKudzu yIDI DXS (kan) was used to inoculate 5 mL of LB and kanamycin (50 μg/ml). The culture was incubated overnight at 25° C. with shaking. The following day the overnight culture was diluted to an OD600 of 0.05 in 25 ml of TM3 and 0.2% YE and 1% feedstock. Feedstock was glucose, inverted glucose or corn stover. The invert sugar feedstock (Danisco Invert Sugar) was prepared by enzymatically treating sucrose syrup. AFEX corn stover was prepared as described below (Part V). The cells were grown at 30° C. and the first sample was measured when the cultures reached an OD600 ̃0.8-1.0 (0 hour). The cultures were analyzed for growth as measured by OD600 and for isoprene production as in Example 1 at 0, 1 and 3 hours. Results are shown in FIG. 47.
V. Preparation of Hydrolysate from AFEX Pretreated Corn Stover
AFEX pretreated corn stover was obtained from Michigan Biotechnology Institute. The pretreatment conditions were 60% moisture, 1:1 ammonia loading, and 90° C. for 30 minutes, then air dried. The moisture content in the AFEX pretreated corn stover was 21.27%. The contents of glucan and xylan in the AFEX pretreated corn stover were 31.7% and 19.1% (dry basis), respectively. The saccharification process was as follows; 20 g of AFEX pretreated corn stover was added into a 500 ml flask with 5 ml of 1 M sodium citrate buffer pH 4.8, 2.25 ml of Accellerase 1000, 0.1 ml of Grindamyl H121 (Danisco xylanase product from Aspergillus niger for bread-making industry), and 72.65 ml of DI water. The flask was put in an orbital shaker and incubated at 50° C. for 96 hours. One sample was taken from the shaker and analyzed using HPLC. The hydrolysate contained 38.5 g/1 of glucose, 21.8 g/1 of xylose, and 10.3 g/1 of oligomers of glucose and/or xylose.
VI. The Effect of Yeast Extract on Isoprene Production in E. coli Grown in Fed-Batch Culture
Fermentation was performed at the 14-L scale as previously described with E. coli cells containing the pTrcKudzu yIDI DXS plasmid described above. Yeast extract (Bio Springer, Montreal, Quebec, Canada) was fed at an exponential rate. The total amount of yeast extract delivered to the fermentor was varied between 70-830 g during the 40 hour fermentation. Optical density of the fermentation broth was measured at a wavelength of 550 nm. The final optical density within the fermentors was proportional to the amount of yeast extract added (FIG. 48A). The isoprene level in the off-gas from the fermentor was determined as previously described. The isoprene titer increased over the course of the fermentation (FIG. 48B). The amount of isoprene produced was linearly proportional to the amount of fed yeast extract (FIG. 48C).
VII. Production of Isoprene in 500 L Fermentation of pTrcKudzu DXS yIDI
A 500 liter fermentation of E. coli cells with a kudzu isoprene synthase, S. cerevisiae IDI, and E. coli DXS nucleic acids (E. coli BL21 (λDE3) pTrc Kudzu dxs yidi) was used to produce isoprene. The levels of isoprene varied from 50 to 300 μg/L over a time period of 15 hours. On the basis of the average isoprene concentrations, the average flow through the device and the extent of isoprene breakthrough, the amount of isoprene collected was calculated to be approximately 17 g.
VIII. Production of Isoprene in 500 L Fermentation of E. coli Grown in Fed-Batch Culture
Medium Recipe (Per Liter Fermentation Medium):
K2HPO4 7.5 g, MgSO4*7H2O 2 g, citric acid monohydrate 2 g, ferric ammonium citrate 0.3 g, yeast extract 0.5 g, 1000× Modified Trace Metal Solution 1 ml. All of the components were added together and dissolved in diH2O. This solution was autoclaved. The pH was adjusted to 7.0 with ammonium gas (NH3) and q.s. to volume. Glucose 10 g, thiamine*HCl 0.1 g, and antibiotic were added after sterilization and pH adjustment.
1000× Modified Trace Metal Solution:
Citric Acids*H2O 40 g, MnSO4*H2O 30 g, NaCl 10 g, FeSO4*7H2O 1 g, CoCl2*6H2O 1 g, ZnSO4*7H2O 1 g, CuSO4*5H2O 100 mg, H3BO3 100 mg, NaMoO4*2H2O 100 mg. Each component is dissolved one at a time in DI H2O, pH to 3.0 with HCl/NaOH, then q.s. to volume and filter sterilized with 0.22 micron filter.
Fermentation was performed in a 500-L bioreactor with E. coli cells containing the pTrcKudzu yIDI DXS plasmid. This experiment was carried out to monitor isoprene formation from glucose and yeast extract at the desired fermentation pH 7.0 and temperature 30° C. An inoculum of E. coli strain taken from a frozen vial was prepared in soytone-yeast extract-glucose medium. After the inoculum grew to OD 0.15, measured at 550 nm, 20 ml was used to inoculate a bioreactor containing 2.5-L soytone-yeast extract-glucose medium. The 2.5-L bioreactor was grown at 30° C. to OD 1.0 and 2.0-L was transferred to the 500-L bioreactor.
Yeast extract (Bio Springer, Montreal, Quebec, Canada) and glucose were fed at exponential rates. The total amount of glucose and yeast extract delivered to the bioreactor during the 50 hour fermentation was 181.2 kg and 17.6 kg, respectively. The optical density within the bioreactor over time is shown in FIG. 49A. The isoprene level in the off-gas from the bioreactor was determined as previously described. The isoprene titer increased over the course of the fermentation (FIG. 49B). The total amount of isoprene produced during the 50 hour fermentation was 55.1 g and the time course of production is shown in FIG. 49C.
Example 8
Production of Isoprene in E. coli Expressing Kudzu Isoprene Synthase and Recombinant Mevalonic Acid Pathway Genes
I. Cloning the Lower MVA Pathway
The strategy for cloning the lower mevalonic pathway was as follows. Four genes of the mevalonic acid biosynthesis pathway; mevalonate kinase (MVK), phosphomevalonate kinase (PMK), diphosphomevalonte decarboxylase (MVD) and isopentenyl diphosphate isomerase genes were amplified by PCR from S. cerevisiae chromosomal DNA and cloned individually into the pCR BluntII TOPO plasmid (Invitrogen). In some cases, the idi gene was amplified from E. coli chromosomal DNA. The primers were designed such that an E. coli consensus RBS (AGGAGGT (SEQ ID NO:80) or AAGGAGG (SEQ ID NO:81)) was inserted at the 5′ end, 8 bp upstream of the start codon and a PstI site was added at the 3′ end. The genes were then cloned one by one into the pTrcHis2B vector until the entire pathway was assembled.
Chromosomal DNA from S. cerevisiae S288C was obtained from ATCC (ATCC 204508D). The MVK gene was amplified from the chromosome of S. cerevisiae using primers MVKF (5′-AGGAGGTAAAAAAACATGTCATTACCGTTCTTAACTTCTGC, SEQ ID NO:21) and MVK-PstI-R (5′-ATGGCTGCAGGCCTATCGCAAATTAGCTTATGAAGTCCATGGTAAATTCGTG, SEQ ID NO:22) using PfuTurbo as per manufacturer's instructions. The correct sized PCR product (1370 bp) was identified by electrophoresis through a 1.2% E-gel (Invitrogen) and cloned into pZeroBLUNT TOPO. The resulting plasmid was designated pMVK1. The plasmid pMVK1 was digested with SacI and TaqI restriction endonucleases and the fragment was gel purified and ligated into pTrcHis2B digested with SacI and BstBI. The resulting plasmid was named pTrcMVK1.
The second gene in the mevalonic acid biosynthesis pathway, PMK, was amplified by PCR using primers: PstI-PMK1 R (5′-GAATTCGCCCTTCTGCAGCTACC, SEQ ID NO:23) and BsiHKA I-PMK1 F (5′-CGACTGGTGCACCCTTAAGGAGGAAAAAAACATGTCAG, SEQ ID NO:24). The PCR reaction was performed using Pfu Turbo polymerase (Stratagene) as per manufacturer's instructions. The correct sized product (1387 bp) was digested with PstI and BsiHKI and ligated into pTrcMVK1 digested with PstI. The resulting plasmid was named pTrcKK. The MVD and the idi genes were cloned in the same manner. PCR was carried out using the primer pairs PstI-MVD 1 R (5′-GTGCTGGAATTCGCCCTTCTGCAGC, SEQ ID NO:25) and NsiI-MVD 1 F (5′-GTAGATGCATGCAGAATTCGCCCTTAAGGAGG, SEQ ID NO:26) to amplify the MVD gene and PstI-YIDI 1 R (5′-CCTTCTGCAGGACGCGTTGTTATAGC, SEQ ID NO:27) and NsiI-YIDI 1 F (5′-CATCAATGCATCGCCCTTAGGAGGTAAAAAAAAATGAC, SEQ ID NO:28) to amplify the yIDI gene. In some cases the IPP isomerase gene, idi from E. coli was used. To amplify idi from E. coli chromosomal DNA, the following primer set was used: PstI-CIDI 1 R (5′-GTGTGATGGATATCTGCAGAATTCG, SEQ ID NO:29) and NsiI-CIDI 1 F (5′-CATCAATGCATCGCCCTTAGGAGGTAAAAAAACATG, SEQ ID NO:30). Template DNA was chromosomal DNA isolated by standard methods from E. coli FM5 (WO 96/35796 and WO 2004/033646, which are each hereby incorporated by reference in their entireties, particularly with respect to isolation of nucleic acids). The final plasmids were named pKKDIy for the construct encoding the yeast idi gene or pKKDIc for the construct encoding the E. coli idi gene. The plasmids were transformed into E. coli hosts BL21 for subsequent analysis. In some cases the isoprene synthase from kudzu was cloned into pKKDIy yielding plasmid pKKDIyIS.
The lower MVA pathway was also cloned into pTrc containing a kanamycin antibiotic resistance marker. The plasmid pTrcKKDIy was digested with restriction endonucleases ApaI and PstI, the 5930 bp fragment was separated on a 1.2% agarose E-gel and purified using the Qiagen Gel Purification kit according to the manufacturer's instructions. The plasmid pTrcKudzuKan, described in Example 7, was digested with restriction endonucleases ApaI and PstI, and the 3338 bp fragment containing the vector was purified from a 1.2% E-gel using the Qiagen Gel Purification kit. The 3338 bp vector fragment and the 5930 bp lower MVA pathway fragment were ligated using the Roche Quick Ligation kit. The ligation mix was transformed into E. coli TOP10 cells and tranformants were grown at 37° C. overnight with selection on LA containing kanamycin (50 μg/ml). The transformants were verified by restriction enzyme digestion and one was frozen as a stock. The plasmid was designated pTrcKanKKDIy.
II. Cloning a Kudzu Isoprene Synthase Gene into pTrcKanKKDIy
The kudzu isoprene synthase gene was amplified by PCR from pTrcKudzu, described in Example 1, using primers MCM50 5′-GATCATGCATTCGCCCTTAGGAGGTAAAAAAACATGTGTGCGACCTCTTCTCAA TTTACT (SEQ ID NO:31) and MCM53 5′-CGGTCGACGGATCCCTGCAGTTAGACATACATCAGCTG (SEQ ID NO:32). The resulting PCR fragment was cloned into pCR2.1 and transformed into E. coli TOP10. This fragment contains the coding sequence for kudzu isoprene synthase and an upstream region containing a RBS from E. coli. Transformants were incubated overnight at 37° C. with selection on LA containing carbenicillin (50 μg/ml). The correct insertion of the fragment was verified by sequencing and this strain was designated MCM93.
The plasmid from strain MCM93 was digested with restriction endonucleases NsiI and PstI to liberate a 1724 bp insert containing the RBS and kudzu isoprene synthase. The 1724 bp fragment was separated on a 1.2% agarose E-gel and purified using the Qiagen Gel Purification kit according to the manufacturer's instructions. Plasmid pTrcKanKKDIy was digested with the restriction endonuclease PstI, treated with SAP for 30 minutes at 37° C. and purified using the Qiagen PCR cleanup kit. The plasmid and kudzu isoprene synthase encoding DNA fragment were ligated using the Roche Quick Ligation kit. The ligation mix was transformed into E. coli TOP10 cells and transformants were grown overnight at 37° C. with selection on LA containing Kanamycin at 50 μg/ml. The correct transformant was verified by restriction digestion and the plasmid was designated pTrcKKDyIkISKan (FIGS. 24 and 25). This plasmid was transformed into BL21(λDE3) cells (Invitrogen).
III. Isoprene Production from Mevalonate in E. coli Expressing the Recombinant Lower Mevalonate Pathway and Isoprene Synthase from Kudzu.
Strain BL21/pTrcKKDyIkISKan was cultured in MOPS medium (Neidhardt et al., (1974) J. Bacteriology 119:736-747) adjusted to pH 7.1 and supplemented with 0.5% glucose and 0.5% mevalonic acid. A control culture was also set up using identical conditions but without the addition of 0.5% mevalonic acid. The culture was started from an overnight seed culture with a 1% inoculum and induced with 500 μM IPTG when the culture had reached an OD600 of 0.3 to 0.5. The cultures were grown at 30° C. with shaking at 250 rpm. The production of isoprene was analyzed 3 hours after induction by using the head space assay described in Example 1. Maximum production of isoprene was 6.67×104 nmol/Lbroth/OD600/hr where Lbroth is the volume of broth and includes both the volume of the cell medium and the volume of the cells. The control culture not supplemented with mevalonic acid did not produce measurable isoprene.
IV. Cloning the Upper MVA Pathway
The upper mevalonate biosynthetic pathway, comprising two genes encoding three enzymatic activities, was cloned from Enterococcus faecalis. The mvaE gene encodes a protein with the enzymatic activities of both acetyl-CoA acetyltransferase and 3-hydroxy-3-methylglutaryl-CoA (HMG-CoA) reductase, the first and third proteins in the pathway, and the mvaS gene encodes second enzyme in the pathway, HMG-CoA synthase. The mvaE gene was amplified from E. faecalis genomic DNA (ATCC 700802D-5) with an E. coli ribosome binding site and a spacer in front using the following primers:







CF 07-60 (+) Start of mvaE w/RBS + ATG start


codon SacI


(SEQ ID NO: 34)


5′-GAGACATGAGCTCAGGAGGTAAAAAAACATGAAAACAGTAGTTATTA


 


TTG


 


CF 07-62 (−) Fuse mvaE to mvaS with RBS in between


(SEQ ID NO: 35)


5′-TTTATCAATCCCAATTGTCATGTTTTTTTACCTCCTTTATTGTTTTC


 


TTAAATC






The mvaS gene was amplified from E. faecalis genomic DNA (ATCC 700802D-5) with a RBS and spacer from E. coli in front using the following primers:







CF 07-61 (+) Fuse mvaE to mvaS with RBS in between


(SEQ ID NO: 36)


5′-GATTTAAGAAAACAATAAAGGAGGTAAAAAAACATGACAATTGGGAT


 


TGATAAA


 


CF 07-102 (−) End of mvaS gene BglII


(SEQ ID NO: 37)


5′-GACATGACATAGATCTTTAGTTTCGATAAGAACGAACGGT






The PCR fragments were fused together with PCR using the following primers:







CF 07-60 (+) Start of mvaE w/RBS + ATG start


codon SacI


(SEQ ID NO: 34)


5′-GAGACATGAGCTCAGGAGGTAAAAAAACATGAAAACAGTAGTTAT


 


TATTG


 


CF 07-102 (−) End of mvaS gene BglII


(SEQ ID NO: 37)


5′-GACATGACATAGATCTTTAGTTTCGATAAGAACGAACGGT






The fusion PCR fragment was purified using a Qiagen kit and digested with the restriction enzymes SacI and BglII. This digested DNA fragment was gel purified using a Qiagen kit and ligated into the commercially available vector pTrcHis2A, which had been digested with SacI and BglII and gel purified.
The ligation mix was transformed into E. coli Top 10 cells and colonies were selected on LA and 50 μg/ml carbenicillin plates. A total of six colonies were chosen and grown overnight in LB and 50 μg/ml carbenicillin and plasmids were isolated using a Qiagen kit. The plasmids were digested with SacI and BglII to check for inserts and one correct plasmid was sequenced with the following primers:









CF 07-58 (+) Start of mvaE gene



(SEQ ID NO: 38)



5′-ATGAAAACAGTAGTTATTATTGATGC



 



CF 07-59 (−) End of mvaE gene



(SEQ ID NO: 39)



5′-ATGTTATTGTTTTCTTAAATCATTTAAAATAGC



 



CF 07-82 (+) Start of mvaS gene



(SEQ ID NO: 40)



5′-ATGACAATTGGGATTGATAAAATTAG



 



CF 07-83 (−) End of mvaS gene



(SEQ ID NO: 41)



5′-TTAGTTTCGATAAGAACGAACGGT



 



CF 07-86 (+) Sequence in mvaE



(SEQ ID NO: 42)



5′-GAAATAGCCCCATTAGAAGTATC



 



CF 07-87 (+) Sequence in mvaE



(SEQ ID NO: 43)



5′-TTGCCAATCATATGATTGAAAATC



 



CF 07-88 (+) Sequence in mvaE



(SEQ ID NO: 44)



5′-GCTATGCTTCATTAGATCCTTATCG



 



CF 07-89 (+) Sequence mvaS



(SEQ ID NO: 45)



5′-GAAACCTACATCCAATCTTTTGCCC






The plasmid called pTrcHis2AUpperPathway#1 was correct by sequencing and was transformed into the commercially available E. coli strain BL21. Selection was done on LA and 50 μg/ml carbenicillin. Two transformants were chosen and grown in LB and 50 μg/ml carbenicillin until they reached an OD600 of 1.5. Both strains were frozen in a vial at −80° C. in the presence of glycerol. Strains were designated CF 449 for pTrcHis2AUpperPathway#1 in BL21, isolate #1 and CF 450 for pTrcHis2AUpperPathway#1 in BL21, isolate #2. Both clones were found to behave identically when analyzed.
V. Cloning of UpperMVA Pathway into pCL1920
The plasmid pTrcHis2AUpperPathway was digested with the restriction endonuclease SspI to release a fragment containing pTrc-mvaE-mvaS-(His tag)-terminator. In this fragment, the his-tag was not translated. This blunt ended 4.5 kbp fragment was purified from a 1.2% E-gel using the Qiagen Gel Purification kit. A dephosphorylated, blunt ended 4.2 kbp fragment from pCL1920 was prepared by digesting the vector with the restriction endonuclease PvuII, treating with SAP and gel purifying from a 1.2% E-gel using the Qiagen Gel Purification kit. The two fragments were ligated using the Roche Quick Ligation Kit and transformed into TOP10 chemically competent cells. Transformants were selected on LA containing spectinomycin (50 μg/ml). A correct colony was identified by screening for the presence of the insert by PCR. The plasmid was designated pCL PtrcUpperPathway (FIGS. 26 and 27).
VI. Strains Expressing the Combined Upper and Lower Mevalonic Acid Pathways
To obtain a strain with a complete mevalonic acid pathway plus kudzu isoprene synthase, plasmids pTrcKKDyIkISkan and pCLpTrcUpperPathway were both transformed into BL21(λDE3) competent cells (Invitrogen) and transformants were selected on LA containing kanamycin (50 μg/ml) and Spectinomycin (50 μg/ml). The transformants were checked by plasmid prep to ensure that both plasmids were retained in the host. The strain was designated MCM127.
VII. Production of Mevalonic Acid from Glucose in E. coli/pUpperpathway
Single colonies of the BL21/pTrcHis2A-mvaE/mvaS or FM5/p pTrcHis2A-mvaElmvaS are inoculated into LB and carbenicillin (100 μg/ml) and are grown overnight at 37° C. with shaking at 200 rpm. These cultures were diluted into 50 ml medium in 250 ml baffled flasks to an OD600 of 0.1. The medium was TM3, 1 or 2% glucose, carbenicillin (100 ug/ml) or TM3, 1% glucose, hydrolyzed soy oil, and carbenicillin (100 ug/ml) or TM3 and biomass (prepared bagasse, corn stover or switchgrass). Cultures were grown at 30° C. with shaking at 200 rpm for approximately 2-3 hours until an OD600 of 0.4 was reached. At this point the expression from the mvaE mvaS construct was induced by the addition of IPTG (400 μM). Cultures were incubated for a further 20 or 40 hours with samples taken at 2 hour intervals to 6 hour post induction and then at 24, 36 and 48 hours as needed. Sampling was done by removing 1 ml of culture, measuring the OD600, pelleting the cells in a microfuge, removing the supernatant and analyzing it for mevalonic acid.
A 14 liter fermentation of E. coli cells with nucleic acids encoding Enterococcus faecalis AA-CoA thiolase, HMG-CoA synthase, and HMG-CoA reductase polypeptides produced 22 grams of mevalonic acid with TM3 medium and 2% glucose as the cell medium. A shake flask of these cells produced 2-4 grams of mevalonic acid per liter with LB medium and 1% glucose as the cell culture medium. The production of mevalonic acid in these strains indicated that the MVA pathway was functional in E. coli. 
VIII. Production of Isoprene from E. coli BL21 Containing the Upper and Lower MVA Pathway Plus Kudzu Isoprene Synthase.
The following strains were created by transforming in various combinations of plasmids containing the upper and lower MVA pathway and the kudzu isoprene synthase gene as described above and the plasmids containing the idi, dxs, and dxr and isoprene synthase genes described in Example 7. The host cells used were chemically competent BL21(λDE3) and the transformations were done by standard methods. Transformants were selected on L agar containing kanamycin (50 μg/ml) or kanamycin plus spectinomycin (both at a concentration of 50 μg/ml). Plates were grown at 37° C. The resulting strains were designated as follows:
Grown on Kanamycin plus Spectinomycin (50 μg/ml each)


    MCM127—pCL Upper MVA and pTrcKKDyIkIS (kan) in BL21(λDE3)
    MCM131—pCL1920 and pTrcKKDyIkIS (kan) in BL21(λDE3)
    MCM125—pCL Upper MVA and pTrcHis2B (kan) in BL21(λDE3)

Grown on Kanamycin (50 μg/ml)

    MCM64—pTrcKudzu yIDI DXS (kan) in BL21(λDE3)
    MCM50—pTrcKudzu (kan) in BL21(λDE3)
    MCM123—pTrcKudzu yIDI DXS DXR (kan) in BL21(λDE3)


The above strains were streaked from freezer stocks to LA and appropriate antibiotic and grown overnight at 37° C. A single colony from each plate was used to inoculate shake flasks (25 ml LB and the appropriate antibiotic). The flasks were incubated at 22° C. overnight with shaking at 200 rpm. The next morning the flasks were transferred to a 37° C. incubator and grown for a further 4.5 hours with shaking at 200 rpm. The 25 ml cultures were centrifuged to pellet the cells and the cells were resuspended in 5 ml LB and the appropriate antibiotic. The cultures were then diluted into 25 ml LB, % glucose, and the appropriate antibiotic to an OD600 of 0.1. Two flasks for each strain were set up, one set for induction with IPTG (800 μM) the second set was not induced. The cultures were incubated at 37° C. with shaking at 250 rpm. One set of the cultures were induced after 1.50 hours (immediately following sampling time point 1). At each sampling time point, the OD600 was measured and the amount of isoprene determined as described in Example 1. Results are presented in Table 3. The amount of isoprene made is presented as the amount at the peak production for the particular strain.







TABLE 3







Production of isoprene in E. coli strains










Strain
Isoprene (μg/Lbroth/hr/OD














MCM50
23.8



MCM64
289



MCM125
ND



MCM131
Trace



MCM127
874







ND: not detected



Trace: peak present but not integrable.






IX. Analysis of Mevalonic Acid

Mevalonolactone (1.0 g, 7.7 mmol) (CAS#503-48-0) was supplied from Sigma-Aldrich (WI, USA) as a syrup that was dissolved in water (7.7 mL) and was treated with potassium hydroxide (7.7 mmol) in order to generate the potassium salt of mevalonic acid. The conversion to mevalonic acid was confirmed by 1H NMR analysis. Samples for HPLC analysis were prepared by centrifugation at 14,000 rpm for 5 minutes to remove cells, followed by the addition of a 300 μl aliquot of supernatant to 900 μl of H2O. Perchloric acid (36 μl of a 70% solution) was then added followed by mixing and cooling on ice for 5 minutes. The samples were then centrifuged again (14,000 rpm for 5 min) and the supernatant transferred to HPLC. Mevalonic acid standards (20, 10, 5, 1 and 0.5 g/L) were prepared in the same fashion. Analysis of mevalonic acid (20 uL injection volume) was performed by HPLC using a BioRad Aminex 87-H+ column (300 mm by 7.0 mm) eluted with 5 mM sulfuric acid at 0.6 mL/min with refractive index (RI) detection. Under these conditions mevalonic acid eluted as the lactone form at 18.5 minutes.
Example 9
Construction of the Upper and Lower MVA Pathway for Integration into Bacillus subtilis 
I. Construction of the Upper MVA Pathway in Bacillus subtilis 
The upper pathway from Enterococcus faecalis is integrated into B. subtilis under control of the aprE promoter. The upper pathway consists of two genes; mvaE, which encodes for AACT and HMGR, and mvaS, which encodes for HMGS. The two genes are fused together with a stop codon in between, an RBS site in front of mvaS, and are under the control of the aprE promoter. A terminator is situated after the mvaE gene. The chloramphenicol resistance marker is cloned after the mvaE gene and the construct is integrated at the aprE locus by double cross over using flanking regions of homology.
Four DNA fragments are amplified by PCR such that they contain overhangs that will allow them to be fused together by a PCR reaction. PCR amplifications are carried out using Herculase polymerase according to manufacturer's instructions.







1: PaprE


CF 07-134 (+) Start of aprE promoter PstI


(SEQ ID NO: 82)


5′-GACATCTGCAGCTCCATTTTCTTCTGC


 


CF 07-94 (−) Fuse PaprE to mvaE


(SEQ ID NO: 83)


5′-CAATAATAACTACTGTTTTCACTCTTTACCCTCTCCTTTTAA


 


Template: Bacillus subtilis chromosomal DNA


 


2: mvaE


CF 07-93 (+) fuse mvaE to the aprE promoter


(GTG start codon)


(SEQ ID NO: 84)


5′-TTAAAAGGAGAGGGTAAAGAGTGAAAACAGTAGTTATTATTG


 


CF 07-62 (−) Fuse mvaE to mvaS with RBS in


between


(SEQ ID NO: 35)


5′-TTTATCAATCCCAATTGTCATGTTTTTTTACCTCCTTTATTGTTT


 


TCTTAAATC






Template: Enterococcus faecalis Chromosomal DNA (from ATCC)








3. mvaS


CF 07-61 (+) Fuse mvaE to mvaS with RBS in between


(SEQ ID NO: 36)


5′-GATTTAAGAAAACAATAAAGGAGGTAAAAAAACATGACAATTGGGAT


 


TGATAAA


 


CF 07-124 (−) Fuse the end of mvaS to the


terminator


(SEQ ID NO: 85)


5′-CGGGGCCAAGGCCGGTTTTTTTTAGTTTCGATAAGAACGAACGGT






Template: Enterococcus faecalis Chromosomal DNA








4. B. amyliquefaciens alkaline serine protease


terminator


 


CF 07-123 (+) Fuse the end of mvaS to the


terminator


(SEQ ID NO: 86)


5′-ACCGTTCGTTCTTATCGAAACTAAAAAAAACCGGCCTTGGCCCCG


 


CF 07-46 (−) End of B. amyliquefaciens


terminator BamHI


(SEQ ID NO: 63)


5′-GACATGACGGATCCGATTACGAATGCCGTCTC






Template: Bacillus amyliquefaciens Chromosomal DNA

PCR Fusion Reactions








5. Fuse mvaE to mvaS


CF 07-93 (+) fuse mvaE to the aprE promoter


(GTG start codon)


(SEQ ID NO: 84)


5′-TTAAAAGGAGAGGGTAAAGAGTGAAAACAGTAGTTATTATTG


 


CF 07-124 (−) Fuse the end of mvaS to the


terminator


(SEQ ID NO: 85)


5′-CGGGGCCAAGGCCGGTTTTTTTTAGTTTCGATAAGAACGAACGGT






Template: #2 and 3 from above








6. Fuse mvaE-mvaS to aprE promoter


CF 07-134 (+) Start of aprE promoter PstI


(SEQ ID NO: 82)


5′-GACATCTGCAGCTCCATTTTCTTCTGC


 


CF 07-124 (−) Fuse the end of mvaS to the


terminator


(SEQ ID NO: 85)


5′-CGGGGCCAAGGCCGGTTTTTTTTAGTTTCGATAAGAACGAACGGT






Template #1 and #4 from above










7. Fuse PaprE-mvaE-mvaS to terminator



CF 07-134 (+) Start of aprE promoter PstI



(SEQ ID NO: 82)



5′-GACATCTGCAGCTCCATTTTCTTCTGC



 



CF 07-46 (−) End of B. amyliquefaciens



terminator BamHI



(SEQ ID NO: 63)



5′-GACATGACGGATCCGATTACGAATGCCGTCTC






Template: #4 and #6

The product is digested with restriction endonucleases PstI/BamHI and ligated to pJM102 (Perego, M. 1993. Integrational vectors for genetic manipulation in Bacillus subtilis, p. 615-624. In A. L. Sonenshein, J. A. Hoch, and R. Losick (ed.), Bacillus subtilis and other gram-positive bacteria: biochemistry, physiology, and molecular genetics. American Society for Microbiology, Washington, D.C.) which is digested with PstI/BamHI. The ligation is transformed into E. coli TOP 10 chemically competent cells and transformants are selected on LA containing carbenicillin (50 μg/ml). The correct plasmid is identified by sequencing and is designated pJMUpperpathway2 (FIGS. 50 and 51). Purified plasmid DNA is transformed into Bacillus subtilis aprEnprE Pxyl-comK and transformants are selected on L agar containing chloramphenicol (5 μg/ml). A correct colony is selected and is plated sequentially on L agar containing chloramphenicol 10, 15 and 25 μg/ml to amplify the number of copies of the cassette containing the upper pathway.
The resulting strain is tested for mevalonic acid production by growing in LB containing 1% glucose and 1%. Cultures are analyzed by GC for the production of mevalonic acid.
This strain is used subsequently as a host for the integration of the lower mevalonic acid pathway.
The following primers are used to sequence the various constructs above.
Sequencing Primers:









CF 07-134 (+) Start of aprE promoter PstI



(SEQ ID NO: 82)



5′-GACATCTGCAGCTCCATTTTCTTCTGC



 



CF 07-58 (+) Start of mvaE gene



(SEQ ID NO: 38)



5′-ATGAAAACAGTAGTTATTATTGATGC



 



CF 07-59 (−) End of mvaE gene



(SEQ ID NO: 39)



5′-ATGTTATTGTTTTCTTAAATCATTTAAAATAGC



 



CF 07-82 (+) Start of mvaS gene



(SEQ ID NO: 40)



5′-ATGACAATTGGGATTGATAAAATTAG



 



CF 07-83 (−) End of mvaS gene



(SEQ ID NO: 41)



5′-TTAGTTTCGATAAGAACGAACGGT



 



(SEQ ID NO: 42)



CF 07-86 (+) Sequence in mvaE



5′-GAAATAGCCCCATTAGAAGTATC



 



CF 07-87 (+) Sequence in mvaE



(SEQ ID NO: 43)



5′-TTGCCAATCATATGATTGAAAATC



 



CF 07-88 (+) Sequence in mvaE



(SEQ ID NO: 44)



5′-GCTATGCTTCATTAGATCCTTATCG



 



CF 07-89 (+) Sequence mvaS



(SEQ ID NO: 45)



5′-GAAACCTACATCCAATCTTTTGCCC






Transformants are selected on LA containing chloramphenicol at a concentration of 5 μg/ml. One colony is confirmed to have the correct integration by sequencing and is plated on LA containing increasing concentrations of chloramphenicol over several days, to a final level of 25 μg/ml. This results in amplification of the cassette containing the genes of interest. The resulting strain is designated CF 455: pJMupperpathway#1 X Bacillus subtilis aprEnprE Pxyl comK (amplified to grow on LA containing chloramphenicol 25 μg/ml).
II. Construction of the Lower MVA Pathway in Bacillus subtilis 
The lower MVA pathway, consisting of the genes mvkl, pmk, mpd and idi are combined in a cassette consisting of flanking DNA regions from the nprE region of the B. subtilis chromosome (site of integration), the aprE promoter, and the spectinomycin resistance marker (see FIGS. 28 and 29). This cassette is synthesized by DNA2.0 and is integrated into the chromosome of B. subtilis containing the upper MVA pathway integrated at the aprE locus. The kudzu isoprene synthase gene is expressed from the replicating plasmid described in Example 4 and is transformed into the strain with both upper and lower pathways integrated.
Example 10
Production of Isoprene in E. coli Expressing M. mazei Mevalonate Kinase and P. alba Isoprene Synthase
I. Construction of Vectors and Strains Encoding M. mazei Mevalonate Kinase (MVK) and P. alba Isoprene Synthase
(i) Construction of Strain EWL201 (BL21, Cm-GI1.2-KKDyI)
E. coli BL21 (Novagen brand, EMD Biosciences, Inc.) was a recipient strain, transduced with MCM331 P1 lysate (lysate prepared according to the method described in Ausubel, et al., Current Protocols in Molecular Biology. John Wiley and Sons, Inc.). Transductants were selected for by spreading cells onto L Agar and 20 μg/μl chloramphenicol. The plates were incubated overnight at 30° C. Analysis of transductants showed no colonies on control plates (water+cells control plate for reversion and water and P1 lysate control plate for lysate contamination.
Four transductants were picked and used to inoculate 5 mL L Broth and 20 μg/μl chloramphenicol. The cultures were grown overnight at 30° C. with shaking at 200 rpm. To make genomic DNA preps of each transductant for PCR analysis, 1.5 mL of overnight cell culture were centrifuged. The cell pellet was resuspended with 400 μl Resuspension Buffer (20 mM Tris, 1 mM EDTA, 50 mM NaCl, pH 7.5) and 41 μl RNase, DNase-free (Roche) was added. The tubes were incubated at 37° C. for 30 minutes followed by the addition of 4 μl 10% SDS and 41 μl of 10 mg/ml Proteinase K stock solution (Sigma-Aldrich). The tubes were incubated at 37° C. for 1 hour. The cell lysate was transferred into 2 ml Phase Lock Light Gel tubes (Eppendorf) and 200 μl each of saturated phenol pH7.9 (Ambion Inc.) and chloroform were added. The tubes were mixed well and microcentrifuged for 5 minutes. A second extraction was done with 400 μl chloroform and the aqueous layer was transferred to a new eppendorf tube. The genomic DNA was precipitated by the addition of 1 ml of 100% ethanol and centrifugation for 5 minutes. The genomic DNA pellet was washed with 1 ml 70% ethanol. The ethanol was removed and the genomic DNA pellet was allowed to air dry briefly. The genomic DNA pellet was resuspended with 200 μl TE.
Using Pfu Ultra II DNA polymerase (Stratagene) and 200 ng/μl of genomic DNA as template, 2 different sets of PCR reaction tubes were prepared according to manufacturer's protocol. For set 1, primers MCM130 and GB Cm-Rev (Table 4) were used to ensure transductants were successfully integrated into the attTn7 locus. PCR parameters for set 1 were 95° C. for 2 minutes (first cycle only), 95° C. for 25 seconds, 55° C. for 25 seconds, 72° C. for 25 seconds (repeat steps 2-4 for 28 cycles), 72° C. for 1 minute. For set 2, primers MVD For and MVD Rev (Table 4) were used to ensure that the gi1.2-KKDyI operon integrated properly. PCR parameters for set 2 were 95° C. for 2 minutes (first cycle only), 95° C. for 25 seconds, 55° C. for 25 seconds, 72° C. for 10 seconds (repeat steps 2-4 for 28 cycles), 72° C. for 1 minute. Analysis of PCR amplicons on a 1.2% E-gel (Invitrogen Corp.) showed that all 4 transductant clones were correct (picked one and designated as strain EWL201).
ii) Construction of Strain EWL204 (BL21, Loopout-GI1.2-KKDyI)
The chloramphenicol marker was looped out of strain EWL201 using plasmid pCP20 as described by Datsenko and Wanner (2000) (Datsenko et al., Proc Natl. Acad. Sci USA 97:6640-6645, 2000). One-step inactivation of chromosomal genes in Escherichia coli K-12 using PCR products. (Datsenko et al., PNAS, 97: 6640-6645, 2000). EWL201 cells were grown in L Broth to midlog phase and then washed three times in ice-cold, sterile water. An aliquot of 50 μl of cell suspension was mixed with 1 μl of pCP20 and the cell suspension mixture was electroporated in a 2 mm cuvette (Invitrogen Corp.) at 2.5 Volts and 25 uFd using a Gene Pulser Electroporator (Bio-Rad Inc.). 1 ml of LB was immediately added to the cells, then transferred to a 14 ml polypropylene tube (Sarstedt) with a metal cap.
Cells were allowed to recover by growing for 1 hour at 30° C. Transformants were selected on L Agar and 20 μg/μl chloramphenicol and 50 μg/μl carbenicillin and incubated at 30° C. overnight. The next day, a single clone was grown in 10 ml L Broth and 50 μg/μl carbenicillin at 30° C. until early log phase. The temperature of the growing culture was then shifted to 42° C. for 2 hours. Serial dilutions were made, the cells were then spread onto LA plates (no antibiotic selection), and incubated overnight at 30° C. The next day, 20 colonies were picked and patched onto L Agar (no antibiotics) and LA and 20 μg/μl chloramphenicol plates. Plates were then incubated overnight at 30° C. Cells able to grow on LA plates, but not LA and 20 μg/μl chloramphenicol plates, were deemed to have the chloramphenicol marker looped out (picked one and designated as strain EWL204).
iii) Construction of Plasmid pEWL230 (pTrc P. alba)
Generation of a synthetic gene encoding Populus alba isoprene synthase (P. alba HGS) was outsourced to DNA2.0 Inc. (Menlo Park, Calif.) based on their codon optimization method for E. coli expression. The synthetic gene was custom cloned into plasmid pET24a (Novagen brand, EMD Biosciences, Inc.) and delivered lyophilized (FIGS. 54, 55A and 55B).
A PCR reaction was performed to amplify the P. alba isoprene synthase (P. alba HGS) gene using pET24 P. alba HGS as the template, primers MCM182 and MCM192, and Herculase II Fusion DNA polymerase (Stratagene) according to manufacturer's protocol. PCR conditions were as follows: 95° C. for 2 minutes (first cycle only), 95° C. for 25 seconds, 55° C. for 20 seconds, 72° C. for 1 minute, repeat for 25 cycles, with final extension at 72° C. for 3 minutes. The P. alba isoprene synthase PCR product was purified using QIAquick PCR Purification Kit (Qiagen Inc.).
P. alba isoprene synthase PCR product was then digested in a 20 μl reaction containing 1 μl BspHI endonuclease (New England Biolabs) with 2 μl 10×NEB Buffer 4. The reaction was incubated for 2 hours at 37° C. The digested PCR fragment was then purified using the QIAquick PCR Purification Kit. A secondary restriction digest was performed in a 20 μl reaction containing 1 μl PstI endonuclease (Roche) with 2 μl 10× Buffer H. The reaction was incubated for 2 hours at 37° C. The digested PCR fragment was then purified using the QIAquick PCR Purification Kit. Plasmid pTrcHis2B (Invitrogen Corp.) was digested in a 20 μl reaction containing 1 μl NcoI endonuclease (Roche), 1 μl PstI endonuclease, and 2 μl 10× Buffer H. The reaction was incubated for 2 hours at 37° C. The digested pTrcHis2B vector was gel purified using a 1.2% E-gel (Invitrogen Corp.) and extracted using the QIAquick Gel Extraction Kit (Qiagen) (FIG. 56). Using the compatible cohesive ends of BspHI and NcoI sites, a 20 μl ligation reaction was prepared containing 5 μl P. alba isoprene synthase insert, 2 μl pTrc vector, 1 μl T4 DNA ligase (New England Biolabs), 2 μl 10× ligase buffer, and 10 μl ddH2O. The ligation mixture was incubated at room temperature for 40 minutes. The ligation mixture was desalted by floating a 0.025 μm nitrocellulose membrane filter (Millipore) in a petri dish of ddH2O and applying the ligation mixture gently on top of the nitrocellulose membrane filter for 30 minutes at room temperature. MCM446 cells (See section II) were grown in LB to midlog phase and then washed three times in ice-cold, sterile water. An aliquot of 50 μl of cell suspension was mixed with 5 μl of desalted pTrc P. alba HGS ligation mix. The cell suspension mixture was electroporated in a 2 mm cuvette at 2.5 Volts and 25 uFd using a Gene Pulser Electroporator. 1 ml of LB is immediately added to the cells, then transferred to a 14 ml polypropylene tube (Sarstedt) with a metal cap.
Cells were allowed to recover by growing for 2 hour at 30° C. Transformants were selected on L Agar and 50 μg/μl carbenicillin and 10 mM mevalonic acid and incubated at 30° C. The next day, 6 transformants were picked and grown in 5 ml L Broth and 50 μg/μl carbenicillin tubes overnight at 30° C. Plasmid preps were performed on the overnight cultures using QIAquick Spin Miniprep Kit (Qiagen). Due to the use of BL21 cells for propagating plasmids, a modification of washing the spin columns with PB Buffer 5× and PE Buffer 3× was incorporated to the standard manufacturer's protocol for achieving high quality plasmid DNA. Plasmids were digested with PstI in a 20 μl reaction to ensure the correct sized linear fragment. All 6 plasmids were the correct size and shipped to Quintara Biosciences (Berkeley, Calif.) for sequencing with primers MCM65, MCM66, EL1000 (Table 4). DNA sequencing results showed all 6 plasmids were correct. Picked one and designated plasmid as EWL230 (FIGS. 57, 58A and 58B).
iv) Construction of Plasmid pEWL244 (pTrc P. alba-mMVK)
A PCR reaction was performed to amplify the Methanosarcina mazei (M. mazei) MVK gene using MCM376 as the template (see section v), primers MCM165 and MCM177 (see Table 4), and Pfu Ultra II Fusion DNA polymerase (Stratagene) according to manufacturer's protocol. PCR conditions were as follows: 95° C. for 2 minutes (first cycle only), 95° C. for 25 seconds, 55° C. for 25 seconds, 72° C. for 18 seconds, repeat for 28 cycles, with final extension at 72° C. for 1 minute. The M. mazei MVK PCR product was purified using QIAquick PCR Purification Kit (Qiagen Inc.).
The M. mazei MVK PCR product was then digested in a 40 μl reaction containing 8 μl PCR product, 2 μl PmeI endonuclease (New England Biolabs), 4 μl 10×NEB Buffer 4, 4 μl 10×NEB BSA, and 22 μl of ddH2O. The reaction was incubated for 3 hours at 37° C. The digested PCR fragment was then purified using the QIAquick PCR Purification Kit. A secondary restriction digest was performed in a 47 μl reaction containing 2 μl NsiI endonuclease (Roche), 4.7 μl 10× Buffer H, and 40 μl of PmeI digested M. mazei MVK fragment. The reaction was incubated for 3 hours at 37° C. The digested PCR fragment was then gel purified using a 1.2% E-gel and extracted using the QIAquick Gel Extraction Kit. Plasmid EWL230 was digested in a 40 μl reaction containing 10 μl plasmid, 2 μl PmeI endonuclease, 4 μl 10×NEB Buffer 4, 4 μl 10×NEB BSA, and 20 μl of ddH2O. The reaction was incubated for 3 hours at 37° C. The digested PCR fragment was then purified using the QIAquick PCR Purification Kit. A secondary restriction digest was performed in a 47 μl reaction containing 2 μl PstI endonuclease, 4.7 μl 10× Buffer H, and 40 μl of PmeI digested EWL230 linear fragment. The reaction was incubated for 3 hours at 37° C. The digested PCR fragment was then gel purified using a 1.2% E-gel and extracted using the QIAquick Gel Extraction Kit (FIG. 59). Using the compatible cohesive ends of NsiI and PstI sites, a 20 μl ligation reaction was prepared containing 8 μl M. mazei MVK insert, 3 μl EWL230 plasmid, 1 μl T4 DNA ligase, 2 μl 10× ligase buffer, and 6 μl ddH2O. The ligation mixture was incubated at overnight at 16° C. The next day, the ligation mixture was desalted by floating a 0.025 μm nitrocellulose membrane filter in a petri dish of ddH2O and applying the ligation mixture gently on top of the nitrocellulose membrane filter for 30 minutes at room temperature. MCM446 cells were grown in LB to midlog phase and then washed three times in ice-cold, sterile water. An aliquot of 50 μl of cell suspension was mixed with 5 μl of desalted pTrc P. alba-mMVK ligation mix. The cell suspension mixture was electroporated in a 2 mm cuvette at 2.5 Volts and 25 uFd using a Gene Pulser Electroporator. 1 ml of LB is immediately added to the cells, then the cells are transferred to a 14 ml polypropylene tube with a metal cap. Cells were allowed to recover by growing for 2 hour at 30° C. Transformants were selected on LA and 50 μg/μl carbenicillin and 5 mM mevalonic acid plates and incubated at 30° C. The next day, 6 transformants were picked and grown in 5 ml LB and 50 μg/μl carbenicillin tubes overnight at 30° C. Plasmid preps were performed on the overnight cultures using QIAquick Spin Miniprep Kit. Due to the use of BL21 cells for propagating plasmids, a modification of washing the spin columns with PB Buffer 5× and PE Buffer 3× was incorporated to the standard manufacturer's protocol for achieving high quality plasmid DNA. Plasmids were digested with PstI in a 20 μl reaction to ensure the correct sized linear fragment. Three of the 6 plasmids were the correct size and shipped to Quintara Biosciences for sequencing with primers MCM65, MCM66, EL1000, EL1003, and EL1006 (Table 4). DNA sequencing results showed all 3 plasmids were correct. Picked one and designated plasmid as EWL244 (FIGS. 60 and 61A-B).
v) Construction of Plasmid MCM376-MVK from M. mazei Archaeal Lower in pET200D.
The MVK ORF from the M. mazei archaeal Lower Pathway operon (FIGS. 73A-C) was PCR amplified using primers MCM161 and MCM162 (Table 4) using the Invitrogen Platinum HiFi PCR mix. 45 uL of PCR mix was combined with 1 uL template, 1 uL of each primer at 10 uM, and 2 uL water. The reaction was cycled as follows: 94° C. for 2:00 minutes; 30 cycles of 94° C. for 0:30 minutes, 55° C. for 0:30 minutes and 68° C. for 1:15 minutes; and then 72° C. for 7:00 minutes, and 4° C. until cool. 3 uL of this PCR reaction was ligated to Invitrogen pET200D plasmid according to the manufacturer's protocol. 3 uL of this ligation was introduced into Invitrogen TOP10 cells, and transformants were selected on LA/kan50. A plasmid from a transformant was isolated and the insert sequenced, resulting in MCM376 (FIGS. 74A-C).
vi) Construction of Strain EWL251 (BL21(DE3), Cm-GI1.2-KKDyI, pTrc P. alba-mMVK)
MCM331 cells (which contain chromosomal construct gi1.2KKDyI encoding S. cerevisiae mevalonate kinase, mevalonate phosphate kinase, mevalonate pyrophosphate decarboxylase, and IPP isomerase) were grown in LB to midlog phase and then washed three times in ice-cold, sterile water. Mixed 50 μl of cell suspension with 1 μl of plasmid EWL244. The cell suspension mixture was electroporated in a 2 mm cuvette at 2.5 Volts and 25 uFd using a Gene Pulser Electroporator. 1 ml of LB is immediately added to the cells, then the cells were transferred to a 14 ml polypropylene tube with a metal cap. Cells were allowed to recover by growing for 2 hours at 30° C. Transformants were selected on LA and 50 μg/μl carbenicillin and 5 mM mevalonic acid plates and incubated at 37° C. One colony was selected and designated as strain EWL251.
vii) Construction of Strain EWL256 (BL21(DE3), Cm-GI1.2-KKDyI, pTrc P. alba-mMVK, pCL Upper MVA)
EWL251 cells were grown in LB to midlog phase and then washed three times in ice-cold, sterile water. Mixed 50 μl of cell suspension with 1 μl of plasmid MCM82 (which is pCL PtrcUpperPathway encoding E. faecalis mvaE and mvaS). The cell suspension mixture was electroporated in a 2 mm cuvette at 2.5 Volts and 25 uFd using a Gene Pulser Electroporator. 1 ml of LB was immediately added to the cells, then transferred to a 14 ml polypropylene tube with a metal cap. Cells were allowed to recover by growing for 2 hour at 30° C. Transformants were selected on LA and 50 μg/μl carbenicillin and 50 μg/μl spectinomycin plates and incubated at 37° C. Picked one colony and designated as strain EWL256.







TABLE 4







Primer Sequences








Primer name
Primer sequence





MCM130
ACCAATTGCACCCGGCAGA



(SEQ ID NO: 94)


 


GB Cm
GCTAAAGCGCATGCTCCAGAC


Rev
(SEQ ID NO: 95)


 


MVD For
GACTGGCCTCAGATGAAAGC



(SEQ ID NO: 96)


 


MVD Rev
CAAACATGTGGCATGGAAAG



(SEQ ID NO: 97)


 


MCM182
GGGCCCGTTTAAACTTTAACTAGACTCTGCAGTTA



GCGTTCAAACGGCAGAA



(SEQ ID NO: 98)


 


MCM192
CGCATGCATGTCATGAGATGTAGCGTGTCCACCGAA



AA



(SEQ ID NO: 99)


 


MCM65
ACAATTTCACACAGGAAACAGC



(SEQ ID NO: 100)


 


MCM66
CCAGGCAAATTCTGTTTTATCAG



(SEQ ID NO: 101)


 


EL1000
GCACTGTCTTTCCGTCTGCTGC



(SEQ ID NO: 102)


 


MCM165
GCGAACGATGCATAAAGGAGGTAAAAAAACATGGTA



TCCTGTTCTGCGCCGGGTAAGATTTACCTG



(SEQ ID NO: 103)


 


MCM177
GGGCCCGTTTAAACTTTAACTAGACTTTAATCTACT



TTCAGACCTTGC



(SEQ ID NO: 104)


 


EL1003
GATAGTAACGGCTGCGCTGCTACC



(SEQ ID NO: 105)


 


EL1006
GACAGCTTATCATCGACTGCACG



(SEQ ID NO: 106)


 


MCM161
CACCATGGTATCCTGTTCTGCG



(SEQ ID NO: 107)


 


MCM162
TTAATCTACTTTCAGACCTTGC



(SEQ ID NO: 108)









II. Construction of MCM442-449: BL21 and BL21(DE3) with FRT-cmR-FRT-gi1.x-mKKDyI

i) Construction of Template for Recombination

FRT-based recombination cassettes, and plasmids for Red/ET-mediated integration and antibiotic marker loopout were obtained from Gene Bridges GmbH (Germany). Procedures using these materials were carried out according to Gene Bridges protocols. Primers MCM193 and MCM195 were used to amplify the resistance cassette from the FRT-gb2-Cm-FRT template using Stratagene Herculase II Fusion kit according to the manufacturer's protocol. The 50 uL reaction was cycled as follows: 95° C., 2 minutes; (95° C., 20 seconds, 55° C., 20 seconds, 72° C., 1 minute)×5, (95° C., 20 seconds, 60° C., 20 seconds, 72° C., 1 minute)×25; 72° C., 3 minutes; 4° C. until cool. The amplicon was purified by a Qiagen PCR column according to the manufacturer's protocol and eluted in 30 uL EB (Elution Buffer). DNA was digested with NdeI and PciI in a 20 uL reaction with 1× Roche H buffer and 0.5 uL BSA. Plasmid MCM376 was digested in a 10 uL reaction containing 1 uL each of NdeI, NcoI, and Roche H buffer. Reactions proceeded overnight at 37° C., and then cut DNA was purified on Qiagen PCR columns and eluted in 30 uL EB. The PCR product was ligated into MCM376 in a reaction containing 1 uL vector, 3 uL PCR product, 1 uL Roche Quick Ligase Buffer 2, 5 uL Buffer1, and 1 uL Ligase. The reaction proceeded at room temperature for 3 hours and then 5 uL was transformed into Invitrogen TOP10 cells according to the manufacturer's protocol. Transformants were selected on L agar (LA) and chloramphenicol (10 ug/mLO) at 37° C. overnight.
Transformant colonies were patched onto LA containing chloramphenicol (30 ug/mL) and kanamycin (50 ug/ml) for storage and sent to Quintara (Berkeley, Calif.) for sequencing. Four clones, one each with the four different nucleotides at the “N” in primer MCM195, were found to have the correct sequence for the inserted promoter. Clones were grown in 5 mL LB containing chloramphenicol (30 ug/mL) and kanamycin (50 ug/mL) and used for the preparation of plasmid DNA. This plasmid was retransformed into TOP10 cells and strains were frozen as:







TABLE 5





MCM484-487
















MCM484
cmR-gi1.6-MVK(mazei) in pET (clone A1-3, variable nt A)


MCM485
cmR-gi1.0-MVK(mazei) in pET (clone B4-6, variable nt C)


MCM486
cmR-gi1.2-MVK(mazei) in pET (clone C1-5, variable nt G)


MCM487
cmR-gi1.5-MVK(mazei) in pET (clone C3-3, variable nt T)









ii) Creation of Recombination Target Strains MCM349 and MCM441

The chloramphenicol resistance (cmR) marker was looped out of strain MCM331 using plasmid pGB706 (GeneBridges) according to Manufacturer's instructions. MCM331 cells were grown to mid-log in LB and washed three times in iced, sterile water. A 1 uL aliquot of pGB706 DNA was added to 50 uL of cell suspension and this mixture was electroporated in a 2 mm cuvette at 2.5 volts, 25 uFd followed immediately by recovery in 500 uL LB for one hour at 30 C. Transformants were selected on LB containing tetracycline (5 ug/ml) at 30° C. The following day, a clone was grown up at 30° C. in LB containing tetracycline (5 ug/ml) until visibly turbid (OD600-0.5-0.8). This culture was streaked onto LB and grown overnight at 37° C. A clone that was unable to grow on LB containing chloramphenicol (10 ug/mL) or LB containing tetracycline (5 ug/mL) was frozen as MCM348. Plasmid MCM356 (pRedET carbencillin; GeneBridges) was electroporated in as described above and transformants were selected on LB containing carbenicillin (50 ug/mL) at 30° C. A clone was grown in LB carbenicillin (50 ug/mL) at 30° C. and frozen as MCM349.
Strain MCM441 was created by electrotransforming plasmid MCM356 into EWL204 as above.
iii) Recombination of FRT-cmR-FRT-gi1.x-mMVK into MCM349 and MCM441
Plasmids MCM484-487 were used as template for PCR amplification with primers MCM120 and MCM196 and Herculase II Fusion kit, according to the manufacturer's protocol. Three reactions per template were carried out, with 0, 1, or 3 uL DMSO. The 50 uL reactions were cycled as follows: 95° C., 2 minutes; (95° C., 20 seconds; 55° C. 20 seconds; 72° C., 1.5 minutes) for five cycles; (95° C., 20 seconds; 60° C. 20 seconds; 72° C., 1.5 minutes) for 25 cycles; 72° C. for 3 minutes; 4° C., overnight. The three reactions from a given template were pooled and purified on Qiagen PCR columns and eluted with 30 uL EB at 60° C. 5 uL DNA was digested with 1 uL DpnI in 1× Roche Buffer A for 3 hours at 37° C. This DNA was then microdialyzed against excess water for 30 minutes.
Strains were grown in 5 mL LB containing carbenicillin (50 ug/mL) from fresh streaks at 30 C to an OD600 of −0.5. 40 mM L-arabinose was added and cultures were incubated at 37 C for 1.5 hours. Cells were harvested and electroporated with 3 uL dialyzed amplicons above, and then recovered in 500 uL SOC at 37 C for 1.5-3 hours. Transformants were selected on LA plates containing chloramphenicol (5 ug/mL) at 37° C.
Kanamycin sensitive clones were screened by PCR for insertion of the amplicon. PCR products from positive clones were sequenced to verify the sequence of inserted DNA. Amplicons were consistent with the FRT-gi1.2-yKKDyI at attTn7 in MCM441 and 348 being replaced by FRT-cmR-FRT-gi1.x-mKKDyI (The yK and mK designations refer to the mevalonate kinase from Saccharomyces cerevisiae and Methanosarcina mazei respectively).







TABLE 6A







The following strains were grown in LB containing 


chloramphenicol (5 ug/mL) and frozen.













Recom-





bination





Amplicon


Strain ID
Name
Parent
Template





MCM442
BL21(DE3) cmR-gi1.6mKKDyI A1,
MCM349
MCM484



clone37 (A)




MCM443
BL21(DE3) cmR-gi1.0mKKDyI B4,
MCM349
MCM485



clone27 (C )




MCM444
BL21(DE3) cmR-gi1.2mKKDyI C1,
MCM349
MCM486



clone16 (G)




MCM445
BL21(DE3) cmR-gi1.5mKKDyI C3, 
MCM349
MCM487



clone7 (T)




MCM446
BL21 cmR-gi1.6mKKDyI A1-3 (A)
MCM441
MCM484


MCM447
BL21 cmR-gi1.0mKKDyI B4-6 (C)
MCM441
MCM485


MCM448
BL21 cmR-gi1.2mKKDyI C1-5 (G)
MCM441
MCM486


MCM449
BL21 cmR-gi1.5mKKDyI C3-3 (T)
MCM441
MCM487
















TABLE 6B





Primers
















MCM120
AAAGTAGCCGAAGATGACGGTTTGTCACATGGAGTTGGCAG



GATGTTTGATTAAAAGCAATTAACCCTCACTAAAGGGCGG



(SEQ ID NO: 109)


 


MCM193
GATATACATATGAATTAACCCTCACTAAAGG



(SEQ ID NO: 110)


 


MCM195
GCATGCATGACATGTTTTTTTACCTCCTTTGTTATCCGCTC



ACAATTAGTGGTTGAATTATTTGCTCAGGATGTGGCATNGT



CAAGGGCGCGGCCGCGATCTAATACGACTCACTATAGGGCT



CG



(SEQ ID NO: 111)


 


MCM196
AGGCTCTCAACTCTGACATGTTTTTTTCCTCCTTAAGGGTG



CAGGCCTATCGCAAATTAGCTTAATCTACTTTCAGACCTTG



CTCGG



(SEQ ID NO: 112)









III. The Effect of Yeast Extract on Isoprene Production in E. coli Expressing Genes from the Mevalonic Acid Pathway and Grown in Fed-Batch Culture at the 15-L Scale

Medium Recipe (Per Liter Fermentation Medium):

K2HPO4 7.5 g, MgSO4*7H2O 2 g, citric acid monohydrate 2 g, ferric ammonium citrate 0.3 g, yeast extract 0.5 g, 1000× Modified Trace Metal Solution 1 ml. All of the components were added together and dissolved in diH2O. This solution was autoclaved. The pH was adjusted to 7.0 with ammonium hydroxide (30%) and q.s. to volume. Glucose 10 g, thiamine*HCl 0.1 g, and antibiotics were added after sterilization and pH adjustment.
1000× Modified Trace Metal Solution:
Citric Acids*H2O 40 g, MnSO4*H2O 30 g, NaCl 10 g, FeSO4*7H2O 1 g, CoCl2*6H2O 1 g, ZnSO4*7H2O 1 g, CuSO4*5H2O 100 mg, H3BO3 100 mg, NaMoO4*2H2O 100 mg. Each component is dissolved one at a time in Di H2O, pH to 3.0 with HCl/NaOH, then q.s. to volume and filter sterilized with a 0.22 micron filter.
Fermentation was performed in a 15-L bioreactor with BL21 (DE3) E. coli cells containing the upper mevalonic acid (MVA) pathway (pCL Upper), the integrated lower MVA pathway (gi1.2KKDyI), and high expression of mevalonate kinase from M. mazei and isoprene synthase from P. alba (pTrcAlba-mMVK). This experiment was carried out to monitor isoprene formation from glucose at the desired fermentation pH 7.0 and temperature 30° C. A frozen vial of the E. coli strain was thawed and inoculated into tryptone-yeast extract medium. After the inoculum grew to OD 1.0, measured at 550 nm, 500 mL was used to inoculate a 15-L bioreactor bringing the initial volume to 5-L.
i) Production of Isoprene in E. coli Cells (EL256) Grown in Fed-Batch Culture without Yeast Extract Feeding
Glucose was fed at an exponential rate until cells reached the stationary phase. After this time the glucose feed was decreased to meet metabolic demands. The total amount of glucose delivered to the bioreactor during the 67 hour fermentation was 3.9 kg. Induction was achieved by adding isopropyl-beta-D-1-thiogalactopyranoside (IPTG). The IPTG concentration was brought to 102 uM when the optical density at 550 nm (OD550) reached a value of 9. The IPTG concentration was raised to 192 uM when OD550 reached 140. The OD550 profile within the bioreactor over time is shown in FIG. 67A. The isoprene level in the off gas from the bioreactor was determined using a Hiden mass spectrometer. The isoprene titer increased over the course of the fermentation to a final value of 35.6 g/L (FIG. 67B). The total amount of isoprene produced during the 67 hour fermentation was 320.6 g and the time course of production is shown in FIG. 67C. The metabolic activity profile, as measured by TCER, is shown in FIG. 67D. The molar yield of utilized carbon that went into producing isoprene during fermentation was 17.9%. The weight percent yield of isoprene from glucose was 8.1%.
Production of Isoprene in E. coli Cells (EL256) Grown in Fed-Batch Culture with Yeast Extract Feeding
Glucose was fed at an exponential rate until cells reached the stationary phase. After this time the glucose feed was decreased to meet metabolic demands. The total amount of glucose delivered to the bioreactor during the 68 hour fermentation was 7.1 kg. A total of 1.06 kg of yeast extract was also fed during the fermentation. Induction was achieved by adding IPTG. The IPTG concentration was brought to 208 uM when the optical density at 550 nm (OD550) reached a value of 7. The IPTG concentration was raised to 193 uM when OD550 reached 180. The OD550 profile within the bioreactor over time is shown in FIG. 68A. The isoprene level in the off gas from the bioreactor was determined using a Hiden mass spectrometer. The isoprene titer increased over the course of the fermentation to a maximum value of 32.2 g/L (FIG. 68B). The total amount of isoprene produced during the 68 hour fermentation was 395.5 g and the time course of production is shown in FIG. 68C. The time course of volumetric productivity is shown in FIG. 68D and shows that an average rate of 1.1 g/L/hr was maintained for between 23 and 63 hours. The metabolic activity profile, as measured by CER, is shown in FIG. 68E The molar yield of utilized carbon that went into producing isoprene during fermentation was 10.3%. The weight percent yield of isoprene from glucose was 5.2%.
IV. Production of Isoprene from Different Carbon Sources in E. coli Harboring the Mevalonic Acid (MVA) Pathway and Isoprene Synthase (EWL256)
Media Recipe (Per Liter Fermentation Media):
K2HPO4 13.6 g, KH2PO4 13.6 g, MgSO4*7H2O 2 g, citric acid monohydrate 2 g, ferric ammonium citrate 0.3 g, (NH4)2SO4 3.2 g, yeast extract 0.2 g, 1000× Modified Trace Metal Solution 1 ml. All of the components were dissolved sequentially in diH2O. The pH was adjusted to 6.8 with ammonium hydroxide (30%) and brought to volume. Media was filter sterilized with a 0.22 micron filter. Carbon source was added to a final concentration of 1%. Required antibiotics were added after sterilization and pH adjustment.
1000× Trace Metal Solution (Per Liter Fermentation Media):
Citric Acids*H2O 40 g, MnSO4*H2O 30 g, NaCl 10 g, FeSO4*7H2O 1 g, CoCl2*6H2O 1 g, ZnSO4*7H2O 1 g, CuSO4*5H2O 100 mg, H3BO3 100 mg, NaMoO4 2H2O 100 mg. Each component was dissolved one at a time in diH2O, pH to 3.0 with HCl/NaOH, and then brought to volume and filter sterilized with a 0.22 micron filter.
i) Preparation of AFEX Biomass Hydrolysate
AFEX pretreated corn stover was hydrolyzed to prepare biomass hydrolysate containing both xylose, glucose and acetate.
AFEX pretreated corn stover, received from Michigan Biotechnology Institute, was used. The pretreatment conditions were, 60% moisture, 1:1 ammonia loading, and 90° C. for 30 minutes, then air dried. The moisture content in the AFEX pretreated corn stover was 21.27%. Content of glucan and xylan in the AFEX pretreated corn stover were 31.7% and 19.1% (dry basis) respectively. The enzyme used was accellerase 1000, Grindamyl H121 (Danisco xylanase product from Aspergillus niger for bread-making industry).
For saccharification, 20 g of AFEX pretreated corn stover was added into a 500 ml flask, together with 5 ml of 1 M pH 4.8 sodium citrate buffer, 2.25 ml of Accellerase 1000, 0.1 ml of Grindamyl H121, and 72.65 ml of DI water. The flask was put in an orbital shaker, and incubated at 50° C. for 96 hours.
For analysis, one sample was taken from the shaker, and analyzed using HPLC. The hydrolysate contained 37.2 g/1 of glucose and 24.3 g/L of xylose, and 7.6 g/L of oligomers of glucose and/or xylose. Additionally, the hydrolysate also contains 1.17 g/L acetate.
ii) Experimental Procedure
An inoculum of the E. coli strain EWL256 containing the MVA pathway and isoprene synthase was taken from a frozen vial and streaked onto an LB broth agar plate containing spectinomycin (50 ug/mL) and carbinicllin (50 ug/mL) and incubated at 30° C. overnight. A single colony was inoculated into TM3 media containing glucose, xylose, glycerol, acetate or biomass as only carbon source and grown overnight at 30° C. Cells grow on acetate reached a significantly lower optical density. Cells grown on glucose, glycerol, biomass hydrolysate or acetate were diluted into 20 mL of TM3 media containing the respective carbon sources to reach an optical density of between 0.1 measured at 600 nM. A negative control not containing any carbon source was prepared from the glucose overnight culture. A separate experiment was performed with glucose and xylose, where the cultures were diluted to an optical density of 0.05. All culture conditions (except for acetate and glycerol) were tested in duplicates and the presented results are averaged between these cultures. Production of isoprene was induced with 200 μM IPTG from the beginning of the experiment. The flasks were incubated at 30° C. in an orbital shaker (200 rpm) and growth was followed by measuring optical density. After the glucose fed cultures had reached an optical density of approximately 0.4, samples were analyzed for isoprene production from all the tested carbon sources every hour for three hours. Samples of 100 μL were transferred in duplicates to 2 mL glass vials, sealed and incubated for 30 min at 30° C. The bacteria were then heat killed by incubation at 80° C. for 8 minutes. The amount of produced isoprene was measured using GC-MS and specific productivity (μg/L*hr) was calculated.
iii) Results
Significant production of isoprene could be demonstrated during growth on all the tested carbon sources. These carbon sources are examples of common alcohols, organic acids, sugars containing 5 or 6 carbon units (C5 or C6), and biomass hydrolysate.
The initial growth rate on biomass hydrolysate was comparable to the growth rate on glucose (FIG. 69A). The initial specific productivity during growth on biomass hydrolysate was significantly higher than during growth on glucose. This demonstrates that biomass hydrolysate can be used as an efficient source of carbon for the production of isoprene. The specific productivity declined after 255 minutes of growth on biomass hydrolysate (FIG. 69B). The bacteria had a slower growth rate with xylose as only carbon source when compared to glucose (FIG. 69C), but a significant specific isoprene productivity was measured (FIG. 69D). This shows that both C5 and C6 sugars can be utilized for the production of isoprene via the mevalonate acid pathway.
Suprisingly, bacteria grown on acetate as the only carbon source had a specific productivity of isoprene approximately twice as high as during growth on glucose (FIG. 69A). The bacteria grew slower on acetate when compared to glucose (FIG. 69B), but the performed experiment demonstrates that acetate can also be used as a carbon source for the production of isoprene. Acetate was also present in the biomass hydrolysate as measured by HPLC.
The bacteria grew well with glycerol as only carbon source (FIG. 69A) and significant production of isoprene was demonstrated (FIG. 69B). This shows that common alcohols may also be used as carbon sources for production of isoprene via the mevalonate acid pathway.
Example 11
Expression of Isoprene-Synthase from Plant in Streptomyces sp
The gene for isoprene synthase Kudzu was obtained from plasmid pJ201:19813. Plasmid pJ201:19813 encodes isoprene synthase from Pueraia lobata (Kudzu plant) and was codon-optimized for Pseudomonas fluorescens, Pseudomonas putida, Rhodopseudomonas palustris and Corynebacterium (FIGS. 79A-79C (SEQ ID NO:123)). Digestion of plasmid pJ201:19813 with restriction enzymes NdeI and BamHI liberated gene iso19813 that was ligated into the Streptomyces-E. coli shuttle vector pUWL201PW (Doumith et al., Mol. Gen. Genet. 264: 477-485, 2000; FIG. 71) to generate pUWL201_iso. Successful cloning was verified by restriction analysis of pUWL201_iso. Expression of isoprene synthase iso19813 was under control of the erm-promoter which allows for constitutive expression in Streptomycetes species, but not for expression in E. coli. 
PUWL201PW (no insert) and pUWL201iso were introduced in Streptomyces albus J1074 (Sanchez et al., Chem. Biol. 9:519-531, 2002) by transformation of protoplasts as described by Hopwood et al., The John innes foundation, Norwich, 1985.
A 200 μl aliquot of protoplast suspensions was transformed with 1.9 μg pUWL201PW or 2.9 μg pUWL201_iso. After incubation overnight at 28° C. on non-selective R5-agarplates, positive transformants were selected by further incubation for 4 days in R3-overlay agar containing thiostrepton (250 μg/ml). Thiostrepton resistant transformants were examined for presence of the pUWL-plasmids by plasmid preparation using Plasmid Mini Kit (Qiagen). Prepared plasmid DNA was reintroduced in E. coli DH5α to generate sufficient amounts of plasmid DNA to be analyzed by restriction analysis. Positive transformants were selected on ampicillin-containing L-agar plates and insert analysis was done by digestion of plasmid DNA with NdeI and BamHI endonucleases. Isoprene synthase was identified as a 1.7 kb fragment in positive pUWL201 iso clones while in the control strains (pUWL201PW) no such fragment was observed.
Wild type strain and transformants of S. albus containing control plasmid pUWL201PW or isoprene synthase encoding pUWL201_iso were analyzed for isoprene formation. Strains were cultivated in duplicate on solid media (tryptic soy broth agar, TSB; 2.5 ml) in presence or absence of thiostrepton (200 μg/ml) and incubated for 4 days at 28° C. in sealed head-space vials (total volume 20 ml). 500 μL head-space samples (end point measurements) were analyzed by GC-MS in SIM-mode and isoprene was identified according to reference retention times and molecular masses (67 m/z). Isoprene present in head-space samples was quantified by previously generated calibration curves. While wild-type S. albus and control strains harboring pUWL201PW produced isoprene in concentrations slightly higher than the detection limit (0.04-0.07 ppm), S. albus harboring pUWL201_iso produced isoprene in at least tenfold excess compared to controls (0.75 ppm; FIG. 72). The results demonstrate successful expression of plant-derived isoprene synthase in a prokaryotic organism of the Actinomycetes group.
Example 12
Production of Isoprene or Mevalonate from Fatty Acid or Palm Oil in E. coli fadR atoC LS5218 Containing the Upper or Upper and Lower Mevalonic Acid Pathway Plus Kudzu Isoprene Synthase
Escherichia coli fadR atoC strain LS5218 (#6966) was obtained from the Coli Genetic Stock Center. FadR encodes a transcription repressor that negatively regulates expression of the genes encoding fatty acid degradation enzymes (Campbell et al., J. Bacteriol. 183: 5982-5990, 2001). AtoC is a response regulator in a two-component regulatory system wherein AtoS regulates acetolactate metabolism. The fadR atoC strain allows constitutive expression of the fatty acid degradation genes and incorporates long chain fatty acids into long-chain-length polyhydroxyalkanoates. When palm oil is used as a carbon source for either mevalonate or isoprene production, the palm oil was converted to glycerol plus fatty acid. Methods for this are well known in the art, and it can be done either enzymatically by incubation with a lipase (for example Porcine pancreatic lipase, Candida rugosa lipase, or other similar lipases) or chemically by saponification with a base such as sodium hydroxide.
i) E. coli fadR atoC Strain Expressing the Upper Mevalonic Acid Pathway
Strain WW4 was created by electroporating pCLPtrcUpperPathway into LS5218 using standard methods (Sambrooke et al., Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor, 1989). Incorporation of the plasmid was demonstrated by the production of mevalonic acid (MVA) when cells were cultured in TM3 medium supplemented with either C12 fatty acid (FA) or palm oil as the carbon source. To demonstrate production of MVA by WW4 from fatty acid, cells from an overnight culture were diluted 1 to 100 into 5 mL of modified TM3 medium (TM3 without yeast extract) supplemented with 0.25% C12 FA (Sigma cat # L9755). The first sign of MVA production (24 mg/L) was apparent after overnight incubation at 30° C. of the IPTG induced culture. Production increased over three days with the final level of 194 mg/L of MVA produced. To demonstrate production of MVA by WW4 from oil, cells from an overnight culture were diluted 1 to 100 into modified TM3 medium supplemented with 200 mg of digested palm oil per 5 mL of TM3 medium. The first sign of MVA production (50 mg/L) was apparent after overnight incubation of the IPTG induced culture at 30° C. Production increased over three days with a final level of 500 mg/L of MVA produced.
ii) E. coli fadR atoC Strain Expressing the Upper and Lower MVA Pathway Plus Kudzu Isoprene Synthase
Escherichia coli strain WW4 (LS5218 fadR atoC pCLPtrcUpperPathway) was transformed with pMCM118 [pTrcKKDyIkIS] to yield WW10. The incorporation of the plasmid was demonstrated by evidence of production of isoprene when the strain was cultured in TM3 and glucose and induced with IPTG (100, 300, or 900 uM). The strain was relatively sensitive to IPTG and showed a significant growth defect even at 100 uM IPTG. These results are shown in FIG. 70A.
To test isoprene production from dodecanoic acid, WW10 was cultured overnight in L broth containing spectinomycin (50 ug/ml), and kanamycin (50 ug/ml) at 37 C with shaking at 200 rpm. The cells were washed with modified TM3 medium by centrifugation and resuspension in their original culture volume with this medium. The washed and resuspended cells from this starter culture were diluted 1 to 100 and 1 to 10 into 5 mL of modified TM3 medium containing 0.125% C12 Fatty Acid (Sigma cat # L9755).
To demonstrate production of mevalonate from palm oil, the oil was predigested with lipase at 37° C. and 250 rpm for several days to release the fatty acids (evidence of hydrolysis was judged by the foam formed when tubes were shaken).
In addition, a culture was set up by diluting the washed cells at 1 to 10 into modified TM3 medium contained in test tubes with palm oil. A further tube was set up by the addition of 0.125% C12FA to the remainder (2.5 mL) of the washed cells without further dilution (bioconversion). After 3.75 hours of growth at 30° C. with shaking at 250 rpm all of the cultures were induced by the addition of 50 uM IPTG. Incubation was continued for 4 hours after which time 200 uL of each of the cultures was assayed for isoprene accumulation with a modified head space assay (1 hour accumulation at 30° C. with shaking at 500 rpm). An additional isoprene assay was conducted by a 12 hour incubation of the assay glass block prior to GCMS analysis. Incubation of the induced cultures was continued overnight and 200 uL aliquots were again assayed for isoprene production (1 hour, 30 deg, 500 rpm Shel-Lab shaker) the following morning. Analysis of these cultures showed the production of significant levels of isoprene. The highest levels of isoprene were observed in the culture which was seeded at 1/10 dilution from the overnight starter culture after it had been incubated and induced overnight. This result suggests that this culture continued to grow and increase in cell density. These results are shown in FIG. 70B. Cell density could not be measured directly because the fatty acid suspension had a turbid appearance. Cell density of this culture was therefore determined by plating an aliquot of the culture and showed 8×107 colony forming units. This corresponds approximately to an OD600 of 0.1. Nevertheless, this culture provided significant isoprene production; no isoprene is observed for similar strains without the pathway described in this example.
Example 13
Improvement of Isoprene Production by Constitutive Expression of ybhE in E. coli 
This example shows production of isoprene in a strain constitutively expressing ybhE (pg1) compared to a control strain with wild type ybhE. The gene ybhE (pg1) encodes a 6-phosphogluconolactonase that suppresses posttranslational gluconylation of heterologously expressed proteins and improves product solubility and yield while also improving biomass yield and flux through the pentose phosphate pathway (Aon et al. Applied and Environmental Microbiology, 74(4): 950-958, 2008).
The BL21 strain of E. coli producing isoprene (EWL256) was constructed with constitutive expression of the ybhE gene on a replicating plasmid pBBR1MCS5(Gentamycin) (obtained from Dr. K. Peterson, Louisiana State University).
FRT-based recombination cassettes, and plasmids for Red/ET-mediated integration and antibiotic marker loopout were obtained from Gene Bridges GmbH (Germany). Procedures using these materials were carried out according to Gene Bridges protocols. Primers Pg1-F and Pg1GI1.5-R were used to amplify the resistance cassette from the FRT-gb2-Cm-FRT template using Stratagene Herculase II Fusion kit according to the manufacturer's protocol. The PCR reaction (50 uL final volume) contained: 5 uL buffer, 1 uL template DNA (FRT-gb2-Cm-F from Gene Bridges), 10 pmols of each primer, and 1.5 uL 25 mM dNTP mix, made to 50 uL with dH2O. The reaction was cycled as follows: 1×2 minutes, 95° C. then 30 cycles of (30 seconds at 95° C.; 30 seconds at 63° C.; 3 minutes at 72° C.).
The resulting PCR product was purified using the QiaQick PCR purification kit (Qiagen) and electroporated into electrocompetent MG1655 cells harboring the pRed-ET recombinase-containing plasmid as follows. Cells were prepared by growing in 5 mLs of L broth to and OD600-0.6 at 30° C. The cells were induced for recombinase expression by the addition of 4% arabinose and allowed to grow for 30 minutes at 30° C. followed by 30 minutes of growth at 37° C. An aliquot of 1.5 mLs of the cells was washed 3-4 times in ice cold dH2O. The final cell pellet was resuspended in 40 uL of ice cold dH2O and 2-5 uL of the PCR product was added. The electroporation was carried out in 1-mm gap cuvettes, at 1.3 kV in a Gene Pulser Electroporator (Bio-Rad Inc.). Cells were recovered for 1-2 hours at 30° C. and plated on L agar containing chloramphenicol (5 ug/mL). Five transformants were analyzed by PCR and sequencing using primers flanking the integration site (2 primer sets: pg1 and 49 rev and 3′ EcoRV-pg1stop; Bottom Pgb2 and Top GB's CMP (946)). A correct transformant was selected and this strain was designated MG1655 GI1.5-pg1::CMP.
The chromosomal DNA of MG1655 GI1.5-pg1::CMP was used as template to generate a PCR fragment containing the FRT-CMP-FRT-GI1.5-ybhE construct. This construct was cloned into pBBR1MCS5(Gentamycin) as follows. The fragment, here on referred to as CMP-GI1.5-pg1, was amplified using the 5′ primer Pg1confirm-F and 3′ primer 3′ EcoRV-pg1stop. The resulting fragment was cloned using the Invitrogen TOPO-Blunt cloning kit into the plasmid vector pCR-Blunt II-TOPO as suggested from the manufacturer. The NsiI fragment harboring the CMP-GI1.5-pg1 fragment was cloned into the PstI site of pBBR1MCS5(Gentamycin). A 20 μl ligation reaction was prepared containing 5 μl CMP-GI1.5-pg1 insert, 2 μl pBBR1MCS5(Gentamycin) vector, 1 μl T4 DNA ligase (New England Biolabs), 2 μl 10× ligase buffer, and 10 μl ddH2O. The ligation mixture was incubated at room temperature for 40 minutes then 2-4 uL were electroporated into electrocompetent Top10 cells (Invitrogen) using the parameters disclosed above. Transformants were selected on L agar containing 10 ug/ml chloramphenicol and 5 ug/ml Gentamycin. The sequence of the selected clone was determined using a number of the primers described above as well as with the in-house T3 and Reverse primers provided by Sequetech, CA. This plasmid was designated pBBRCMPGI1.5-pg1 (FIGS. 77A-B and SEQ ID NO:122).
Plasmid pBBRCMPGI1.5-pg1 was electroporated into EWL256, as described above in Example 10 and transformants were plated on L agar containing Chloramphenicol (10 ug/mL), Gentamycin (5 ug/mL), spectinomycin (50 ug/mL), and carbenicillin (50 ug/mL). One transformant was selected and designated RM11608-2.
Primers:







Pg1-F


(SEQ ID NO: 115)


5′-ACCGCCAAAAGCGACTAATTTTAGCTGTTACAGTCAGTTGAATTA


 


ACCCTCACTAAAGGGCGGCCGC-3′


 


Pg1GI1.5-R


(SEQ ID NO: 116)


5′-GCTGGCGATATAAACTGTTTGCTTCATGAATGCTCCTTTGGGTTA


 


CCTCCGGGAAACGCGGTTGATTTGTTTAGTGGTTGAATTATTTGCTCA


 


GGATGTGGCATAGTCAAGGGCGTGACGGCTCGCTAATACGACTCACTA


 


TAGGGCTCGAG-3′


 


3′ EcoRV-pg1stop: 


(SEQ ID NO: 117)


5′-CTT GAT ATC TTA GTG TGC GTT AAC CAC CAC


 


pg1 + 49 rev:


(SEQ ID NO: 118)


CGTGAATTTGCTGGCTCTCAG


 


Bottom Pgb2:


(SEQ ID NO: 119)


GGTTTAGTTCCTCACCTTGTC


 


Top GB′s CMP (946):


(SEQ ID NO: 120)


ACTGAAACGTTTTCATCGCTC


 


Pg1confirm-F


(SEQ ID NO: 121)


5′-ACCGCCAAAAGCGACTAATTTTAGCT-3′






i) Small Scale Analysis

Media Recipe (Per Liter Fermentation Media):

K2HPO4 13.6 g, KH2PO4 13.6 g, MgSO4*7H2O 2 g, citric acid monohydrate 2 g, ferric ammonium citrate 0.3 g, (NH4)2SO4 3.2 g, yeast extract 1 g, 1000× Trace Metals Solution 1 ml. All of the components were added together and dissolved in diH2O. The pH was adjusted to 6.8 with ammonium hydroxide (30%) and brought to volume. Media was filter-sterilized with a 0.22 micron filter. Glucose 5.0 g and antibiotics were added after sterilization and pH adjustment.
1000× Trace Metal Solution (Per Liter Fermentation Media):
Citric Acid*H2O 40 g, MnSO4*H2O 30 g, NaCl 10 g, FeSO4*7H2O 1 g, CoCl2*6H2O 1 g, ZnSO4*7H2O 1 g, CuSO4*5H2O 100 mg, H3BO3 100 mg, NaMoO4*2H2O 100 mg. Each component is dissolved one at a time in diH2O. The pH is adjusted to 3.0 with HCl/NaOH, and then the solution is brought to volume and filter-sterilized with a 0.22 micron filter.
a) Experimental Procedure
Isoprene production was analyzed by growing the strains in a CelleratorTM from MicroReactor Technologies, Inc. The working volume in each of the 24 wells was 4.5 mL. The temperature was maintained at 30° C., the pH setpoint was 7.0, the oxygen flow setpoint was 20 sccm and the agitation rate was 800 rpm. An inoculum of E. coli strain taken from a frozen vial was streaked onto an LB broth agar plate (with antibiotics) and incubated at 30° C. A single colony was inoculated into media with antibiotics and grown overnight. The bacteria were diluted into 4.5 mL of media with antibiotics to reach an optical density of 0.05 measured at 550 nm.
Off-gas analysis of isoprene was performed using a gas chromatograph-mass spectrometer (GC-MS) (Agilent) headspace assay. Sample preparation was as follows: 100 μL of whole broth was placed in a sealed GC vial and incubated at 30° C. for a fixed time of 30 minutes. Following a heat kill step, consisting of incubation at 70° C. for 5 minutes, the sample was loaded on the GC.
Optical density (OD) at a wavelength of 550 nm was obtained using a microplate reader (Spectramax) during the course of the run. Specific productivity was obtained by dividing the isoprene concentration (μg/L) by the OD reading and the time (hour).
The two strains EWL256 and RM11608-2 were assessed at 200 and 400 uM IPTG induction levels. Samples were analyzed for isoprene production and cell growth (OD550) at 1, 2.5, 4.75, and 8 hours post-induction. Samples were done in duplicate.
b) Results
The experiment demonstrated that at 2 different concentrations of IPTG the strain expressing the ybhE (pg1) had a dramatic 2-3 fold increase in specific productivity of isoprene compared to the control strain.
ii) Isoprene Fermentation from E. coli Expressing M. mazei Mevalonate Kinase, P. alba Isoprene Synthase, and Pg1 Over-Expression (RHM111608-2) and Grown in Fed-Batch Culture at the 15-L Scale
Medium Recipe (Per Liter Fermentation Medium)
K2HPO4 7.5 g, MgSO4*7H2O 2 g, citric acid monohydrate 2 g, ferric ammonium citrate 0.3 g, yeast extract 0.5 g, 1000× Modified Trace Metal Solution 1 ml. All of the components were added together and dissolved in diH2O. This solution was autoclaved. The pH was adjusted to 7.0 with ammonium hydroxide (30%) and q.s. to volume. Glucose 10 g, thiamine*HCl 0.1 g, and antibiotics were added after sterilization and pH adjustment.
1000× Modified Trace Metal Solution:
Citric Acids*H2O 40 g, MnSO4*H2O 30 g, NaCl 10 g, FeSO4*7H2O 1 g, CoCl2*6H2O 1 g, ZnSO4*7H2O 1 g, CuSO4*5H2O 100 mg, H3BO3 100 mg, NaMoO4*2H2O 100 mg. Each component is dissolved one at a time in Di H2O, pH to 3.0 with HCl/NaOH, then q.s. to volume and filter sterilized with a 0.22 micron filter.
Fermentation was performed in a 15-L bioreactor with BL21 (DE3) E. coli cells containing the upper mevalonic acid (MVA) pathway (pCL Upper), the integrated lower MVA pathway (gi1.2KKDyI), high expression of mevalonate kinase from M. mazei and isoprene synthase from P. alba (pTrcAlba-mMVK), and high expression of pg1 (pBBR-pg1). This experiment was carried out to monitor isoprene formation from glucose at the desired fermentation pH 7.0 and temperature 34° C. A frozen vial of the E. coli strain was thawed and inoculated into tryptone-yeast extract medium. After the inoculum grew to OD 1.0, measured at 550 nm, 500 mL was used to inoculate a 15-L bioreactor bringing the initial volume to 5-L.
Glucose was fed at an exponential rate until cells reached the stationary phase. After this time the glucose feed was decreased to meet metabolic demands. The total amount of glucose delivered to the bioreactor during the 40 hour (59 hour) fermentation was 3.1 kg (4.2 kg at 59 hour). Induction was achieved by adding IPTG. The IPTG concentration was brought to 110 uM when the optical density at 550 nm (OD550) reached a value of 4. The IPTG concentration was raised to 192 uM when OD550 reached 150. The OD550 profile within the bioreactor over time is shown in FIG. 78A. The isoprene level in the off gas from the bioreactor was determined using a Hiden mass spectrometer. The isoprene titer increased over the course of the fermentation to a maximum value of 33.2 g/L at 40 hours (48.6 g/L at 59 hours) (FIG. 78B). The isoprene titer increased over the course of the fermentation to a maximum value of 40.0 g/L at 40 hours (60.5 g/L at 59 hours) (FIG. 78C). The total amount of isoprene produced during the 40-hour (59-hour) fermentation was 281.3 g (451.0 g at 59 hours) and the time course of production is shown in FIG. 78D. The time course of volumetric productivity is shown in FIG. 78E and shows that an average rate of 1.0 g/L/hr was maintained between 0 and 40 hours (1.4 g/L/hour between 19 and 59 hour). The metabolic activity profile, as measured by CER, is shown in FIG. 78F. The molar yield of utilized carbon that went into producing isoprene during fermentation was 19.6% at 40 hours (23.6% at 59 hours). The weight percent yield of isoprene from glucose was 8.9% at 40 hours (10.7% at 59 hours).
Preparation of Isoprene Samples for Polymerization
(a) Preparation of 1000× Modified Trace Metal Solution:
Each of the following components is dissolved one at a time in Di H2O: Citric Acid*H2O (40 g), MnSO4*H2O (30 g), NaCl (10 g), FeSO4*7H2O (1 g), CoCl2*6H2O (1 g), ZnSO*7H2O (1 g), CuSO4*5H2O (100 mg), H3BO3 (100 mg), NaMoO4*2H2O (100 mg). The pH was adjusted to 3.0 with HCl/NaOH, then q.s. to volume and filter sterilized with a 0.22 micron filter.
(b) Preparation of Fermentation Medium:
Each liter of fermentation medium contained K2HPO4 (7.5 g), MgSO4*7H2O (2 g), citric acid monohydrate (2 g), ferric ammonium citrate (0.3 g), yeast extract (0.5 g), 1000× Modified Trace Metal Solution (1 ml). All of the components were added together and dissolved in diH2O. This solution was autoclaved. The pH was adjusted to 7.0 with ammonium gas (NH3) and q.s. to volume. Glucose (10 g), thiamine*HCl (0.1 g), and antibiotic were added after sterilization and pH adjustment.
(c) Collection of Isoprene Samples for Purification and Polymerization:
Isoprene was collected by adsorption on activated charcoal by passing the fermentation exhaust across canisters of activated charcoal arranged in parallel on an exhaust manifold.
(d) Preparation of Isoprene Polymerization Sample A from Glucose using E. coli 
Fermentation was performed at pH 7.0 and 30° C. in a 15-L bioreactor with BL21 (DE3) E. coli cells containing the pCL PtrcUpperMVA and pTrc KKDyIkIS plasmids. An inoculum of E. coli strain taken from a frozen vial was streaked onto an LB broth agar plate (with antibiotics) and incubated at 37° C. A single colony was inoculated into tryptone-yeast extract medium. After the inoculum grew to OD 1.0, measured at 550 nm, 500 mL was used to inoculate a 5-L bioreactor.
Glucose was fed at an exponential rate until cells reached the stationary phase. After this time the glucose feed was decreased to meet metabolic demands. The total amount of glucose delivered to the bioreactor during the 54 hour fermentation was 3.7 kg. Induction was achieved by adding isopropyl-beta-D-1-thiogalactopyranoside (IPTG). The IPTG concentration was brought to 25 μM when the optical density at 550 nm (OD550) reached a value of 10. The IPTG concentration was raised to 50 uM when OD550 reached 190. IPTG concentration was raised to 100 uM at 38 hours of fermentation. The OD550 profile within the bioreactor over time is shown in FIG. 1. The isoprene titer increased over the course of the fermentation to a final value of 2.2 g/L (FIG. 2). The total amount of isoprene produced during the 54 hour fermentation was 15.9 g and the time course of production is shown in FIG. 3. The molar yield of utilized carbon that went into producing isoprene during fermentation was 1.53%. (See FIGS. 80, 81 and 82).
(e) Preparation of Isoprene Polymerization Sample B from Glucose and Yeast Extract Using E. coli 
Isoprene formation from glucose and yeast extract was performed at pH 7.0 and 30° C. in a 500-L bioreactor with E. coli cells containing the pTrcKudzu+yIDI+DXS plasmid. An inoculum of E. coli strain taken from a frozen vial was prepared in soytone-yeast extract-glucose medium. After the inoculum grew to OD 0.15, measured at 550 nm, 20 mL was used to inoculate a bioreactor containing 2.5-L tryptone-yeast extract medium. The 2.5-L bioreactor was grown at 30° C. to OD 1.0 and 2.0-L was transferred to the 500-L bioreactor. Yeast extract (Bio Springer, Montreal, Quebec, Canada) and glucose were fed at exponential rates. The total amount of glucose and yeast extract delivered to the bioreactor during the 50 hour fermentation was 181.2 kg and 17.6 kg, respectively. The optical density within the bioreactor over time is shown in FIG. 4. The isoprene titer increased over the course of the fermentation (FIG. 5). The total amount of isoprene produced during the 50 hour fermentation was 55.1 g and the time course of production is shown in FIG. 6.
Isoprene Desorption from Activated Charcoal (Method A)
Activated charcoal (130 g), which had been exposed to a stream of fermentor off-gas, was placed into a 1000 mL flask along with a stir bar. Cyclohexane (563 mL) was added to the flask and the slurry was agitated for 2 hours. Vacuum was applied (100 mbar) via an in-line cryogenic trap (30 mL capacity, immersed in liq. nitrogen). Four fractions were collected and combined to yield an isoprene/cyclohexane solution (2.1 wt % isoprene, total volume=53.1 g). This solution was vacuum distilled at 100 mbar and a new isoprene/cyclohexane solution was collected (yield=10.1 g), which was dried over 3 A molecular sieves. GC analysis of this solution indicated an isoprene content of 7.7 wt. %.
Isoprene Desorption from Activated Charcoal (Method B)
Activated charcoal (65 g), which had been exposed to a stream of fermentor off-gas, was placed into a 500 mL flask along with a stir bar. Jarytherm DBT (250 g) was added to the charcoal and the slurry was agited for 2 hours. Vacuum was applied (5 mbar) via an in-line cryogenic trap (30 mL capacity, immersed in liq. nitrogen). After 1 hour the trap was warmed to ambient temperature. Two liquid phases were present in the trap (total weight 1.82 g). The organic phase was diluted with cyclohexane (3.26 g), decanted, and dried over 3 A molecular sieves. GC analysis of this solution indicated an isoprene content of 27.3 wt. %, or 1.22 g).
Preparation of Neodymium Catalyst
Neodymium versatate (2.68 mL, 0.51 M in hexane), triisobutylaluminum (54 mL, 1.0 M in hexane), and diethylaluminum chloride (3.40 mL, 1.0 M in hexane) were drawn up into plastic syringes fitted with steel cannula. The first two components were added to a solution of 1,3-butadiene in hexane (22.4 mL, 15 wt. % 1,3-butadiene, placed into a 100 mL glass vessel with septum top, and agitated for 0.5 h at ambient temperature. The last component was added to the solution after which it was heat-aged for 0.5 h at 65° C. The final solution was clear and yellow. The concentration of the solution based on neodymium was 0.0164 M.
Preparation of Titanium Catalyst
A 100 mL glass reaction vessel with septum inlet and containing a magnetic stirbar was placed in an ice bath at 0° C., charged with n-hexane (5.07 mL, anhydrous), and with neat TiCl4 (1.5 mL, 13.7 mmol) under vigorous agitation. Separately, a solution was generated consisting of diphenyl ether (1.2 mL, 7.6 mmol) and triisobutylaluminum (14.6 mL, 12.6 mmol, 25 wt. % solution in hexane). The solution was added to the reaction vessel over the course of 5 minutes. A brown precipitate formed during the addition. The suspension was stirred for 10 minutes and was then stored at −40° C. for future use.
Polymerization
Samples of polyisoprene derived primarily from glucose were produced by polymerizing Isoprene Polymerization Sample A with Neodymium catalyst and n-BuLi. Samples of polyisoprene derived from cofermentation of glucose and yeast extract were produced by polymerizing Isoprene Polymerization Sample B with Neodymium catalyst, titatium catalyst, n-BuLi catalyst, and emulsion free radical polymerization. Representative polymerization conditions are described below.
Solution Polymerization of Isoprene with Neodymium Catalyst
A 4 mL screw top glass vial with Teflon coated stir bar was annealed in an oven for 3 h at 150° C. The vial was fitted with a Teflon faced silicone septum and open-top cap. Using a syringe, it was then charged with an isoprene solution (1.5 g, 7.7 wt. % in cyclohexane, anhydrous). Neodymium catalyst solution (60 uL) was injected into the vial with a micro-syringe. The vial was placed onto a stirrer/hotplate regulated to 65° C., with the stir bar spinning at 500 rpm. After 15 minutes the solution became noticeably more viscose. After a reaction time of 1.5 h the reaction was quenched with a solution of isopropanol and butylated hydroxytoluene, (BHT), (30 uL, 10 wt. % BHT). A 100 mg sample of the cement was removed for GPC analysis. The remaining polymer cement was dried under ambient conditions. The isolated polymer weighed 110 mg, was determined to have a weight average molecular weight of 935,000 (by GPC) and a cis-microstructure content of greater than 90% (by 13C-NMR).
Solution Polymerization of Isoprene with Ti Catalyst
A 4 mL screw top glass vial and Teflon coated stir bar was annealed in an oven for 3 h at 150° C. The vial was fitted with a pre-scored Teflon faced silicone septum and open-top cap. Using a syringe, it was then charged with an isoprene solution (1.5 g, 7.7 wt. % in cyclohexane, anhydrous). The titanium catalyst suspension was magnetically stirred and a sample was removed (70 uL) with a disposable tip pipette, which was then added to the reaction vial through the pre-scored septum. The reaction vial septum was replaced with a solid cap, and the vial was placed onto a stirrer/hotplate regulated to 65° C., with the stir bar spinning at 500 rpm. After 5 minutes the solution became noticeably more viscose. After a reaction time of 1.5 h the reaction was quenched with a solution of isopropanol and butylated hydroxytoluene, (BHT), (30 uL. 10 wt. % BHT). A 100 mg sample of the cement was removed for GPC analysis. The remaining polymer cement was dried under ambient conditions. The isolated polymer weighed 108 mg, had a weight average molecular weight of 221,000 (by GPC), and had a cis-microstructure content of greater than 94% (by 13C-NMR).
Emulsion Polymerization of Isoprene
A 20 mL vial was used as a polymerization vessel. The metal cap was pierced twice with an awl and cardboard linear was replaced with a rubber gasket and Teflon linear. The vial was rinsed with deionized water and dried under nitrogen.
To the vial was added 7.05 g deionized water, 1.14 g of 10% soap (potassium salt of mixed fatty acids), 174 mg of 10% ammonium persulfate solution, and 24 mg of n-dodecane thiol. The flask was purge for 30 seconds with nitrogen and capped. To the vial through the rubber/Teflon gasket was charged 3 mL of bio-HG (2.033 grams of isoprene). The vial was placed in a standard bottle polymerization bath (a second blank vial allows the vial to fit in a 4 oz bottle holder). The mixture was tumbled for 25.5 hours at 65° C. (+/−0.2° C.).
Work-Up:
The latex was transferred to 50 mL pear shaped flask and diluted with 10 mL of water. Un-reacted volatile organic was removed by evaporating 2 mL of water under vacuum (54 mmHg, 40-50° C.). To the latex was added an antioxidant dispersion, 140 mg of 50% active polyphenolic AO (Bostex 24). The latex was coagulated by adding it to a dilute acid solution (12 mL of 18% sulfuric acid in 150 mL RO water). The polymer coagulated into a single large piece which was pressed and washed with RO water. The sample was off white soft rubbery mass. The yield was 1.24 grams of wet crumb.
The final total solids content (TSC=100*dried weight/wet weight) was 18.9 wt % an approximate conversion of 84%.
Polymerization of Isoprene with Butyllithium
Butyllithium (1,6 M in hexane) was diluted with n-hexane (anhydrous) in a ratio of 1:10. The solution was titrated against a standard N-pivalolyl-o-benzylaniline in THF. A solution of isoprene in cyclohexane (4 mL) was dried by passing it through a small column containing heat treated silica gel.
A 4 mL glass vial (oven dried at 150° C.) was charged with a small Teflon coated magnetic stir bar and a solution of isoprene in cyclohexane (1.35 g, 21.5 wt %). Butyllithium (0.14 M, hexane) was added via syringe and the vial was heated to 65° C. on a stirrer/hot plate for 3 h. The polymer reaction was quenched with a BHT/iso-propanol solution (10 wt % BHT in iso-propanol). All volatiles were removed under vacuum. This procedure yielded 290 mg of polymer which represents a theoretical yield of about 100%. This polymer was determined by GPC analysis to have a weight average molecular weight (Mw) of 17,880 and was determined by 13C NMR to have a cis-microstructure content of 67%; a trans-microstructure content of 25%, and a 3,4-microstructure content of 8%.
GPC Analysis of Polymers
Size Exclusion Chromatography (SEC) is a well established technique to measure polymer molecular weight and polydispersity (Mw/Mn). Two Polymer Laboratories C microgel columns in series were utilized with tetrahydrofuran as the carrier solvent at a flow rate of 0.7 ml/min and a column temperature of 40° C. SEC was performed using a Wyatt Technologies miniDawn light scattering detector coupled with a Hewlett Packard 1047A refractive index detector. Polystyrene standards were used to calibrate the instrument.
NMR Analysis of Polymers
Polymer microstructures were determined by 13C-NMR analysis on a Varian Unity-Plus 400 MHz spectrometer in chloroform-dl solvent.
Data from 13C/12C Isotope Analyses












Entry
Sample (note: PI = polyisoprene)
δ13C

















1
PI from sugar beet invert sugar
−34.98


2
Commercial PI from isobutylene
−34.43


3
Commercial PI from isobutylene
−34.42


4
Guayule rubber
−31.10


5
Palm oil
−30.03


6
Palm oil
−30.00


7
Natural rubber (Neco)
−28.11


8
Natural rubber (Pumpic)
−27.92


9
Natural rubber (Negato)
−27.86


10
Natural rubber (Nivco)
−27.79


11
Natural rubber (Naplo)
−27.74


12
Natural rubber (Krado 1)
−27.68


13
Natural rubber (Krado 1)
−27.55


14
Natural rubber (Krado 2)
−27.54


15
Natural rubber (Krado 2)
−27.52


16
Natural rubber (Krado 2)
−27.49


17
Natural rubber (Nolo)
−27.38


18
Yeast extract
−25.70


19
Yeast extract
−25.68


20
Commercial PI from extractive distillation (Sample 2)
−23.83


21
Commercial PI from extractive distillation (Sample 2)
−23.83


22
Sugar from softwood pulp (Sample 2)
−23.25


23
Sugar from softwood pulp (Sample 1)
−23.00


24
Sugar from softwood pulp (Sample 1)
−22.96


25
Commercial PI from extractive distillation (Sample 3)
−22.95


26
Commercial PI from extractive distillation (Sample 3)
−22.95


27
Commercial PI from extractive distillation (Sample 3)
−22.94


28
Commercial PI from extractive distillation (Sample 3)
−22.92


29
Commercial PI from extractive distillation (Sample 3)
−22.90


30
Commercial PI from extractive distillation (Sample 3)
−22.89


31
Commercial PI from extractive distillation (Sample 3)
−22.89


32
Commercial PI from extractive distillation (Sample 3)
−22.89


33
Commercial PI from extractive distillation (Sample 3)
−22.87


34
Commercial PI from extractive distillation (Sample 3)
−22.84


35
Commercial PI from extractive distillation (Sample 1)
−22.63


36
Commercial PI from extractive distillation (Sample 1)
−22.62


37
Commercial PI from extractive distillation (Sample 1)
−22.54


38
PI from Isoprene Sample B (emulsion polymerization)
−19.67


39
PI from Isoprene Sample B (Neodymium catalyst)
−19.14


40
PI from Isoprene Sample B (Neodymium catalyst)
−18.80


41
PI from Isoprene Sample B (Neodymium catalyst)
−18.37


42
PI from Isoprene Sample B (n−BuLi catalyst)
−18.12


43
PI from Isoprene Sample B (n−BuLi catalyst)
−18.12


44
Invert Sugar (Sample 1)
−15.37


45
Invert Sugar (Sample 2)
−15.36


46
Invert Sugar (Sample 1)
−15.34


47
Invert Sugar (Sample 1)
−15.31


48
Invert Sugar (Sample 1)
−15.25


49
PI from Isoprene Sample A (Neodymium catalyst)
−14.85


50
PI from Isoprene Sample A (n-BuLi catalyst)
−14.69


51
PI from Isoprene Sample A (n-BuLi catalyst)
−14.69


52
PI from Isoprene Sample A (n-BuLi catalyst)
−14.66


53
Glucose from bagasse (sample 2)
−13.19


54
Glucose from bagasse (sample 1)
−13.00


55
Glucose from bagasse (sample 1)
−12.93


56
Glucose from corn stover (sample 2)
−11.42


57
Glucose from corn stover (sample 1)
−11.23


58
Glucose from corn stover (sample 1)
−11.20


59
Cornstarch
−11.12


60
Cornstarch
−11.11


61
Cornstarch
−11.10


62
Cornstarch
−11.07


63
Glucose
−10.73









Unless defined otherwise, the meanings of all technical and scientific terms used herein are those commonly understood by one of skill in the art to which this invention pertains. Singleton, et al., Dictionary of Microbiology and Molecular Biology, 2nd ed., John Wiley and Sons, New York (1994), and Hale & Marham, The Harper Collins Dictionary of Biology, Harper Perennial, N.Y. (1991) provide general definitions for many of the terms used herein.
The headings provided herein are not limitations of the various aspects or embodiments of the invention which can be had by reference to the specification as a whole. For use herein, unless clearly indicated otherwise, use of the terms “a”, “an,” and the like refers to one or more. Reference to “about” a value or parameter herein includes (and describes) embodiments that are directed to that value or parameter per se. For example, description referring to “about X” includes description of “X.” Numeric ranges are inclusive of the numbers defining the range. It is understood that aspects and embodiments of the invention described herein include “comprising,” “consisting,” and “consisting essentially of” aspects and embodiments.
While certain representative embodiments and details have been shown for the purpose of illustrating the subject invention, it will be apparent to those skilled in this art that various changes and modifications can be made therein without departing from the scope of the subject invention. It is to be understood that this invention is not limited to the particular methodology, protocols, and reagents described, as these may vary. One of skill in the art will also appreciate that any methods and materials similar or equivalent to those described herein can also be used to practice or test the invention.
APPENDIX 1
Exemplary 1-Deoxy-D-Xylulose-5-Phosphate Synthase Nucleic Acids and Polypeptides


    ATH: AT3G21500(DXPS1) AT4G15560(CLA1) AT5G11380(DXPS3)
    OSA: 4338768 4340090 4342614
    CME: CMF089C
    PFA: MAL13P1.186
    TAN: TA20470
    TPV: TP01_0516
    ECO: b0420(dxs)
    ECJ: JW0410(dxs)
    ECE: Z0523(dxs)
    ECS: ECs0474
    ECC: c0531(dxs)
    ECI: UTI89_C0443(dxs)
    ECP: ECP_0479
    ECV: APECO1_1590(dxs)
    ECW: EcE24377A_0451(dxs)
    ECX: EcHS_A0491
    STY: STY0461(dxs)
    STT: t2441(dxs)
    SPT: SPA2301(dxs)
    SEC: SC0463(dxs)
    STM: STM0422(dxs)
    YPE: YPO3177(dxs)
    YPK: y1008(dxs)
    YPM: YP_0754(dxs)
    YPA: YPA_2671
    YPN: YPN_0911
    YPP: YPDSF_2812
    YPS: YPTB0939(dxs)
    YPI: YpsIP31758_3112(dxs)
    SFL: SF0357(dxs)
    SFX: S0365(dxs)
    SFV: SFV_0385(dxs)
    SSN: SSON_0397(dxs)
    SBO: SBO_0314(dxs)
    SDY: SDY_0310(dxs)
    ECA: ECA1131(dxs)
    PLU: plu3887(dxs)
    BUC: BU464(dxs)
    BAS: BUsg448(dxs)
    WBR: WGLp144(dxs)
    SGL: SG0656
    KPN: KPN_00372(dxs)
    BFL: Bfl238(dxs)
    BPN: BPEN_244(dxs)
    HIN: HI1439(dxs)
    HIT: NTHI1691(dxs)
    HIP: CGSHiEE_04795
    HIQ: CGSHiGG_01080
    HDU: HD0441(dxs)
    HSO: HS_0905(dxs)
    PMU: PM0532(dxs)
    MSU: MS1059(dxs)
    APL: APL_0207(dxs)
    XFA: XF2249
    XFT: PD1293(dxs)
    XCC: XCC2434(dxs)
    XCB: XC_1678
    XCV: XCV2764(dxs)
    XAC: XAC2565(dxs)
    XOO: XOO2017(dxs)
    XOM: XOO_1900(XOO1900)
    VCH: VC0889
    VVU: VV1_0315
    VVY: VV0868
    VPA: VP0686
    VFI: VF0711
    PPR: PBPRA0805
    PAE: PA4044(dxs)
    PAU: PA14_11550(dxs)
    PAP: PSPA7_1057(dxs)
    PPU: PP_0527(dxs)
    PST: PSPTO_0698(dxs)
    PSB: Psyr_0604
    PSP: PSPPH_0599(dxs)
    PFL: PFL_5510(dxs)
    PFO: Pfl_5007
    PEN: PSEEN0600(dxs)
    PMY: Pmen_3844
    PAR: Psyc_0221(dxs)
    PCR: Pcryo_0245
    ACI: ACIAD3247(dxs)
    SON: SO_1525(dxs)
    SDN: Sden_2571
    SFR: Sfri_2790
    SAZ: Sama_2436
    SBL: Sbal_1357
    SLO: Shew_2771
    SHE: Shewmr4_2731
    SHM: Shewmr7_2804
    SHN: Shewana3_2901
    SHW: Sputw3181_2831
    ILO: IL2138(dxs)
    CPS: CPS_1088(dxs)
    PHA: PSHAa2366(dxs)
    PAT: Pat1_1319
    SDE: Sde_3381
    PIN: Ping_2240
    MAQ: Maqu_2438
    MCA: MCA0817(dxs)
    FTU: FTT1018c(dxs)
    FTF: FTF1018c(dxs)
    FTW: FTW_0925(dxs)
    FTL: FTL_1072
    FTH: FTH_1047(dxs)
    FTA: FTA_1131(dxs)
    FTN: FTN_0896(dxs)
    NOC: Noc_1743
    AEH: Mlg_1381
    HCH: HCH_05866(dxs)
    CSA: Csa1_0099
    ABO: ABO_2166(dxs)
    AHA: AHA_3321(dxs)
    BCI: BCI_0275(dxs)
    RMA: Rmag_0386
    VOK: COSY_0360(dxs)
    NME: NMB1867
    NMA: NMA0589(dxs)
    NMC: NMCO352(dxs)
    NGO: NG00036
    CVI: CV_2692(dxs)
    RSO: RSc2221(dxs)
    REU: Reut_A0882
    REH: H16_A2732(dxs)
    RME: Rmet_2615
    BMA: BMAA0330(dxs)
    BMV: BMASAVP1_1512(dxs)
    BML: BMA10299_1706(dxs)
    BMN: BMA10247_A0364(dxs)
    BXE: Bxe_B2827
    BUR: Bcep18194_B2211
    BCN: Bcen_4486
    BCH: Bcen2424_3879
    BAM: Bamb_3250
    BPS: BPSS1762(dxs)
    BPM: BURPS1710b_A0842(dxs)
    BPL: BURPS1106A_A2392(dxs)
    BPD: BURPS668_A2534(dxs)
    BTE: BTH_II0614(dxs)
    BPE: BP2798(dxs)
    BPA: BPP2464(dxs)
    BBR: BB1912(dxs)
    RFR: Rfer_2875
    POL: Bpro_1747
    PNA: Pnap_1501
    AJS: Ajs_1038
    MPT: Mpe_A2631
    HAR: HEAR0279(dxs)
    MMS: mma_0331
    NEU: NE1161(dxs)
    NET: Neut_1501
    NMU: Nmul_A0236
    EBA: ebA4439(dxs)
    AZO: azo1198(dxs)
    DAR: Daro_3061
    TBD: Tbd_0879
    MFA: Mfla_2133
    HPY: HP0354(dxs)
    HPJ: jhp0328(dxs)
    HPA: HPAG1_0349
    HHE: HH0608(dxs)
    HAC: Hac_0968(dxs)
    WSU: WS1996
    TDN: Tmden_0475
    CJE: Cj0321(dxs)
    CJR: CJE0366(dxs)
    CJJ: CJJ81176_0343(dxs)
    CJU: C8J_0298(dxs)
    CJD: JJD26997_1642(dxs)
    CFF: CFF8240_0264(dxs)
    CCV: CCV52592_1671(dxs) CCV52592_1722
    CHA: CHAB381_1297(dxs)
    CCO: CCC13826_1594(dxs)
    ABU: Abu_2139(dxs)
    NIS: NIS_0391(dxs)
    SUN: SUN_2055(dxs)
    GSU: GSU0686(dxs-1) GSU1764(dxs-2)
    GME: Gmet_1934 Gmet_2822
    PCA: Pcar_1667
    PPD: Ppro_1191 Ppro_2403
    DVU: DVU1350(dxs)
    DVL: Dvul_1718
    DDE: Dde_2200
    LIP: LI0408(dsx)
    DPS: DP2700
    ADE: Adeh_1097
    MXA: MXAN_4643(dxs)
    SAT: SYN_02456
    SFU: Sfum_1418
    PUB: SAR11_0611(dxs)
    MLO: mlr7474
    MES: Meso_0735
    SME: SMc00972(dxs)
    ATU: Atu0745(dxs)
    ATC: AGR_C_1351
    RET: RHE_CH00913(dxs)
    RLE: RL0973(dxs)
    BME: BMEI1498
    BMF: BAB1_0462(dxs)
    BMS: BR0436(dxs)
    BMB: BruAb1_0458(dxs)
    BOV: BOV_0443(dxs)
    BJA: bll2651(dxs)
    BRA: BRADO2161(dxs)
    BBT: BBta_2479(dxs)
    RPA: RPA0952(dxs)
    RPB: RPB_4460
    RPC: RPC_1149
    RPD: RPD_4305
    RPE: RPE_1067
    NWI: Nwi_0633
    NHA: Nham_0778
    BHE: BH04350(dxs)
    BQU: BQ03540(dxs)
    BBK: BARBAKC583_0400(dxs)
    CCR: CC_2068
    SIL: SPO0247(dxs)
    SIT: TM1040_2920
    RSP: RSP_0254(dxsA) RSP_1134(dxs)
    JAN: Jann_0088 Jann_0170
    RDE: RD1_0101(dxs) RD1_0548(dxs)
    MMR: Mmar10_0849
    HNE: HNE_1838(dxs)
    ZMO: ZMO1234(dxs) ZMO1598(dxs)
    NAR: Saro_0161
    SAL: Sala_2354
    ELI: ELI_12520
    GOX: GOX0252
    GBE: GbCGDNIH1_0221 GbCGDNIH1_2404
    RRU: Rru_A0054 Rru_A2619
    MAG: amb2904
    MGM: Mmcl_1048
    SUS: Acid_1783
    BSU: BG11715(dxs)
    BHA: BH2779
    BAN: BA4400(dxs)
    BAR: GBAA4400(dxs)
    BAA: BA_4853
    BAT: BAS4081
    BCE: BC4176(dxs)
    BCA: BCE_4249(dxs)
    BCZ: BCZK3930(dxs)
    BTK: BT9727_3919(dxs)
    BTL: BALH_3785(dxs)
    BLI: BL01523(dxs)
    BLD: BLi02598(dxs)
    BCL: ABC2462(dxs)
    BAY: RBAM_022600
    BPU: BPUM_2159
    GKA: GK2392
    GTN: GTNG_2322
    LMO: lmo1365(tktB)
    LMF: LMOf2365_1382(dxs)
    LIN: lin1402(tktB)
    LWE: lwe1380(tktB)
    LLA: L108911(dxsA) L123365(dxsB)
    LLC: LACR_1572 LACR_1843
    LLM: llmg_0749(dxsB)
    SAK: SAK_0263
    LPL: lp_2610(dxs)
    LJO: LJ0406
    LAC: LBA0356
    LSL: LSL_0209(dxs)
    LGA: LGAS_0350
    STH: STH1842
    CAC: CAC2077 CA_P0106(dxs)
    CPE: CPE1819
    CPF: CPF_2073(dxs)
    CPR: CPR_1787(dxs)
    CTC: CTC01575
    CNO: NT01CX_1983
    CTH: Cthe_0828
    CDF: CD1207(dxs)
    CBO: CBO1881(dxs)
    CBA: CLB_1818(dxs)
    CBH: CLC_1825(dxs)
    CBF: CLI_1945(dxs)
    CKL: CKL_1231(dxs)
    CHY: CHY_1985(dxs)
    DSY: DSY2348
    DRM: Dred_1078
    PTH: PTH_1196(dxs)
    SWO: Swo1_0582
    CSC: Csac_1853
    TTE: TTE1298(dxs)
    MTA: Moth_1511
    MPE: MYPE730
    MGA: MGA_1268(dxs)
    MTU: Rv2682c(dxs1) Rv3379c(dxs2)
    MTC: MT2756(dxs)
    MBO: Mb2701c(dxs1) Mb3413c(dxs2)
    MLE: ML1038(dxs)
    MPA: MAP2803c(dxs)
    MAV: MAV_3577(dxs)
    MSM: MSMEG_2776(dxs)
    MMC: Mmcs_2208
    CGL: NCgll827(cgll902)
    CGB: cg2083(dxs)
    CEF: CE1796
    CDI: DIP1397(dxs)
    CJK: jk1078(dxs)
    NFA: nfa37410(dxs)
    RHA: RHA1_ro06843
    SCO: SC06013(SC1C3.01) SC06768(SC6A5.17)
    SMA: SAV1646(dxs1) SAV2244(dxs2)
    TWH: TWT484
    TWS: TW280(Dxs)
    LXX: Lxx10450(dxs)
    CMI: CMM_1660(dxsA)
    AAU: AAur_1790(dxs)
    PAC: PPA1062
    TFU: Tfu_1917
    FRA: Francci3_1326
    FAL: FRAAL2088(dxs)
    ACE: Ace1_1393
    SEN: SACE_1815(dxs) SACE_4351
    BLO: BL1132(dxs)
    BAD: BAD_0513(dxs)
    FNU: FN1208 FN1464
    RBA: RB2143(dxs)
    CTR: CT331(dxs)
    CTA: CTA_0359(dxs)
    CMU: TC0608
    CPN: CPn1060(tktB_2)
    CPA: CP0790
    CPJ: CPj1060(tktB_2)
    CPT: CpB1102
    CCA: CCA00304(dxs)
    CAB: CAB301(dxs)
    CFE: CF0699(dxs)
    PCU: pc0619(dxs)
    TPA: TP0824
    TDE: TDE1910(dxs)
    LIL: LA3285(dxs)
    LIC: LIC10863(dxs)
    LBJ: LBJ_0917(dxs)
    LBL: LBL_0932(dxs)
    SYN: sll1945(dxs)
    SYW: SYNW1292(Dxs)
    SYC: syc1087_c(dxs)
    SYF: Synpcc7942_0430
    SYD: Syncc9605_1430
    SYE: Syncc9902_1069
    SYG: sync_1410(dxs)
    SYR: SynRCC307_1390(dxs)
    SYX: SynWH7803_1223(dxs)
    CYA: CYA_1701(dxs)
    CYB: CYB_1983(dxs)
    TEL: tll0623
    GVI: gll0194
    ANA: alr0599
    AVA: Ava_4532
    PMA: Pro0928(dxs)
    PMM: PMM0907(Dxs)
    PMT: PMT0685(dxs)
    PMN: PMN2A_0300
    PMI: PMT9312_0893
    PMB: A9601_09541(dxs)
    PMC: P9515_09901(dxs)
    PMF: P9303_15371(dxs)
    PMG: P9301_09521(dxs)
    PMH: P9215_09851
    PMJ: P9211_08521
    PME: NATL1_09721(dxs)
    TER: Tery_3042
    BTH: BT_1403 BT_4099
    BFR: BF0873 BF4306
    BFS: BF0796(dxs) BF4114
    PGI: PG2217(dxs)
    CHU: CHU_3643(dxs)
    GFO: GFO_3470(dxs)
    FPS: FP0279(dxs)
    CTE: CT0337(dxs)
    CPH: Cpha266_0671
    PVI: Cvib_0498
    PLT: Plut_0450
    DET: DET0745(dxs)
    DEH: cbdb_A720(dxs)
    DRA: DR_1475
    DGE: Dgeo_0994
    TTH: TTC1614
    TTJ: TTHA0006
    AAE: aq_881
    TMA: TM1770
    PMO: Pmob_1001


Exemplary Acetyl-CoA-Acetyltransferase Nucleic Acids and Polypeptides


    HSA: 38(ACAT1) 39(ACAT2)
    PTR: 451528(ACAT1)
    MCC: 707653(ACAT1) 708750(ACAT2)
    MMU: 110446(Acat1) 110460(Acat2)
    RNO: 25014(Acat1)
    CFA: 484063(ACAT2) 489421(ACAT1)
    GGA: 418968(ACAT1) 421587(RCJMB04_34i5)
    XLA: 379569(MGC69098) 414622(MGC81403) 414639(MGC81256) 444457(MGC83664)
    XTR: 394562(acat2)
    DRE: 30643(acat2)
    SPU: 759502(LOC759502)
    DME: Dmel_CG10932 Dmel_CG9149
    CEL: T02G5.4 T02G5.7 T02G5.8(kat-1)
    ATH: AT5G48230(ACAT2/EMB1276)
    OSA: 4326136 4346520
    CME: CMA042C CME087C
    SCE: YPL028W(ERG10)
    AGO: AGOS ADR165C
    PIC: PICST_31707(ERG10)
    CAL: Ca019.1591(erg10)
    CGR: CAGL0L12364g
    SPO: SPBC215.09c
    MGR: MGG_01755 MGG_13499
    ANI: AN1409.2
    AFM: AFUA_6G14200 AFUA_8G04000
    AOR: AO090103000012 AO090103000406
    CNE: CNCO5280
    UMA: UM03571.1
    DDI: DDB_0231621
    PFA: PF14_0484
    TET: TTHERM_00091590 TTHERM_00277470 TTHERM_00926980
    TCR: 511003.60
    ECO: b2224(atoB)
    ECJ: JW2218(atoB) JW5453(yqeF)
    ECE: Z4164(yqeF)
    ECS: ECs3701
    ECC: c2767(atoB) c3441(yqeF)
    ECI: UTI89_C2506(atoB) UTI89_C3247(yqeF)
    ECP: ECP_2268 ECP_2857
    ECV: APECO1_3662(yqeF) APECO1_4335(atoB) APECO1_43352(atoB)
    ECX: EcHS_A2365
    STY: STY3164(yqeF)
    STT: t2929(yqeF)
    SPT: SPA2886(yqeF)
    SEC: SC2958(yqeF)
    STM: STM3019(yqeF)
    SFL: SF2854(yqeF)
    SFX: 53052(yqeF)
    SFV: SFV_2922(yqeF)
    SSN: SSON_2283(atoB) SSON_3004(yqeF)
    SBO: SBO_2736(yqeF)
    ECA: ECA1282(atoB)
    ENT: Ent638_3299
    SPE: Spro_0592
    HIT: NTHI0932(atoB)
    XCC: XCC1297(atoB)
    XCB: XC_2943
    XCV: XCV1401(thlA)
    XAC: XAC1348(atoB)
    XOO: XOO1881(atoB)
    XOM: XOO_1778(XOO1778)
    VCH: VCA0690
    VCO: VCO395_0630
    VVU: VV2_0494 VV2_0741
    VVY: VVA1043 VVA1210
    VPA: VPA0620 VPA1123 VPA1204
    PPR: PBPRB1112 PBPRB1840
    PAE: PA2001(atoB) PA2553 PA3454 PA3589 PA3925
    PAU: PA14_38630(atoB)
    PPU: PP_2051(atoB) PP_2215(fadAx) PP_3754 PP_4636
    PPF: Pput_2009 Pput_2403 Pput_3523 Pput_4498
    PST: PSPTO_0957(phbA-1) PSPTO_3164(phbA-2)
    PSB: Psyr_0824 Psyr_3031
    PSP: PSPPH_0850(phbA1) PSPPH_2209(phbA2)
    PFL: PFL_1478(atoB-2) PFL_2321 PFL_3066 PFL_4330(atoB-2) PFL_5283
    PFO: Pfl_1269 Pfl_1739 Pfl_2074 Pfl_2868
    PEN: PSEEN3197 PSEEN3547(fadAx) PSEEN4635(phbA)
    PMY: Pmen_1138 Pmen_2036 Pmen_3597 Pmen_3662 Pmen_3820
    PAR: Psyc_0252 Psyc_1169
    PCR: Pcryo_0278 Pcryo_1236 Pcryo_1260
    PRW: PsycPRwf_2011
    ACI: ACIAD0694 ACIAD1612 ACIAD2516(atoB)
    SON: SO_1677(atoB)
    SDN: Sden_1943
    SFR: Sfri_1338 Sfri_2063
    SAZ: Sama_1375
    SBL: Sbal_1495
    SBM: Shew185_1489
    SBN: Sba1195_1525
    SLO: Shew_1667 Shew_2858
    SPC: Sputcn32_1397
    SSE: Ssed_1473 Ssed_3533
    SPL: Spea_2783
    SHE: Shewmr4_2597
    SHM: Shewmr7_2664
    SHN: Shewana3_2771
    SHW: Sputw3181_2704
    ILO: IL0872
    CPS: CPS_1605 CPS_2626
    PHA: PSHAa0908 PSHAa1454(atoB) PSHAa1586(atoB)
    PAT: Pat1_2923
    SDE: Sde_3149
    PIN: Ping_0659 Ping_2401
    MAQ: Maqu_2117 Maqu_2489 Maqu_2696 Maqu_3162
    CBU: CBU_0974
    LPN: lpg1825(atoB)
    LPF: lp11789
    LPP: lpp1788
    NOC: Noc_1891
    AEH: Mlg_0688 Mlg_2706
    HHA: Hha1_1685
    HCH: HCH_05299
    CSA: Csa1_0301 Csa1_3068
    ABO: ABO_0648(fadAx)
    MMW: Mmwyl1_0073 Mmwyl1_3021 Mmwyl1_3053 Mmwyl1_3097 Mmwyl1_4182
    AHA: AHA_2143(atoB)
    CVI: CV_2088(atoB) CV_2790(phaA)
    RSO: RSc0276(atoB) RSc1632(phbA) RSc1637(bktB) RSc1761(RS02948)
    REU: Reut_A0138 Reut_A1348 Reut_A1353 Reut_B4561 Reut_B4738 Reut_B5587 Reut_C5943 Reut_C6062
    REH: H16_A0170 H16_A0867 H16_A0868 H16_A0872 H16_A1297 H16_A1438(phaA) H16_A1445(bktB) H16_A1528 H16_A1713 H16_A1720 H16_A1887 H16_A2148 H16_B0380 H16_B0381 H16_B0406 H16_B0662 H16_B0668 H16_B0759 H16_B1369 H16_B1771
    RME: Rmet_0106 Rmet_1357 Rmet_1362 Rmet_5156
    BMA: BMA1316 BMA1321(phbA) BMA1436
    BMV: BMASAVP1_A1805(bktB) BMASAVP1_A1810(phbA)
    BML: BMA10299_A0086(phbA) BMA10299_A0091
    BMN: BMA10247_1076(bktB) BMA10247_1081(phbA)
    BXE: Bxe_A2273 Bxe_A2335 Bxe_A2342 Bxe_A4255 Bxe_B0377 Bxe_B0739 Bxe_CO332 Bxe_CO574 Bxe_C0915
    BVI: Bcep1808_0519 Bcep1808_1717 Bcep1808_2877 Bcep1808_3594 Bcep1808_4015 Bcep1808_5507 Bcep1808_5644
    BUR: Bcep18194_A3629 Bcep18194_A5080 Bcep18194_A5091 Bcep18194_A6102 Bcep18194_B0263 Bcep18194_B1439 Bcep18194_C6652 Bcep18194_C6802 Bcep18194_C6874 Bcep18194_C7118 Bcep18194_C7151 Bcep18194_C7332
    BCN: Bcen_1553 Bcen_1599 Bcen_2158 Bcen_2563 Bcen_2998 Bcen_6289
    BCH: Bcen2424_0542 Bcen2424_1790 Bcen2424_2772 Bcen2424_5368 Bcen2424_6232 Bcen2424_6276
    BAM: Bamb_0447 Bamb_1728 Bamb_2824 Bamb_4717 Bamb_5771 Bamb_5969
    BPS: BPSL1426 BPSL1535(phbA) BPSL1540
    BPM: BURPS1710b_2325(bktB) BURPS1710b_2330(phbA) BURPS1710b_2453(atoB-2)
    BPL: BURPS1106A_2197(bktB) BURPS1106A_2202(phbA)
    BPD: BURPS668_2160(bktB) BURPS668_2165(phbA)
    BTE: BTH_I2144 BTH_I2256 BTH_I2261
    PNU: Pnuc_0927
    BPE: BPO447 BP0668 BP2059
    BPA: BPP0608 BPP1744 BPP3805 BPP4216 BPP4361
    BBR: BB0614 BB3364 BB4250 BB4804 BB4947
    RFR: Rfer_0272 Rfer_1000 Rfer_1871 Rfer_2273 Rfer_2561 Rfer_2594 Rfer_3839
    POL: Bpro_1577 Bpro_2140 Bpro_3113 Bpro_4187
    PNA: Pnap_0060 Pnap_0458 Pnap_0867 Pnap_1159 Pnap_2136 Pnap_2804
    AAV: Aave_0031 Aave_2478 Aave_3944 Aave_4368
    AJS: Ajs_0014 Ajs_0124 Ajs_1931 Ajs_2073 Ajs_2317 Ajs_3548 Ajs_3738 Ajs_3776
    VEI: Veis_1331 Veis_3818 Veis_4193
    DAC: Daci_0025 Daci_0192 Daci_3601 Daci_5988
    MPT: Mpe_A1536 Mpe_A1776 Mpe_A1869 Mpe_A3367
    HAR: HEAR0577(phbA)
    MMS: mma_0555
    NEU: NE2262(bktB)
    NET: Neut_0610
    EBA: ebA5202 p2A409(tioL)
    AZO: azo0464(fadA1) azo0469(fadA2) azo2172(th1A)
    DAR: Daro_0098 Daro_3022
    HPA: HPAG1_0675
    HAC: Hac_0958(atoB)
    GME: Gmet_1719 Gmet_2074 Gmet_2213 Gmet_2268 Gmet_3302
    GUR: Gura_3043
    BBA: Bd0404(atoB) Bd2095
    DOL: Dole_0671 Dole_1778 Dole_2160 Dole_2187
    ADE: Adeh_0062 Adeh_2365
    AFW: Anae109_0064 Anae109_1504
    MXA: MXAN_3791
    SAT: SYN_02642
    SFU: Sfum_2280 Sfum_3582
    RPR: RP737
    RCO: RC1134 RC1135
    RFE: RF_0163(paaJ)
    RBE: RBE_0139(paaJ)
    RAK: A1C_05820
    RBO: A1I_07215
    RCM: A1E_04760
    PUB: SAR11_0428(th1A)
    MLO: mlr3847
    MES: Meso_3374
    PLA: Plav_1573 Plav_2783
    SME: SMa1450 SMc03879(phbA)
    SMD: Smed_0499 Smed_3117 Smed_5094 Smed_5096
    ATU: Atu2769(atoB) Atu3475
    ATC: AGR_C_5022(phbA) AGR_L_2713
    RET: RHE_CH04018(phbAch) RHE_PC00068(ypc00040) RHE_PF00014(phbAf)
    RLE: RL4621(phaA) pRL100301 pRL120369
    BME: BMEIO274 BMEII0817
    BMF: BAB1_1783(phbA-1) BAB2_0790(phbA-2)
    BMS: BR1772(phbA-1) BRA0448(phbA-2)
    BMB: BruAb1_1756(phbA-1) BruAb2_0774(phbA-2)
    BOV: BOV_1707(phbA-1)
    OAN: Oant_1130 Oant_3107 Oant_3718 Oant_4020
    BJA: bl10226(atoB) bl13949 bl17400 bl17819 blr3724(phbA)
    BRA: BRADO0562(phbA) BRADO0983(pimB) BRADO3110 BRADO3134(atoB)
    BBT: BBta_3558 BBta_3575(atoB) BBta_5147(pimB) BBta_7072(pimB) BBta_7614(phbA)
    RPA: RPA0513(pcaF) RPA0531 RPA3715(pimB)
    RPB: RPB_0509 RPB_0525 RPB_1748
    RPC: RPC_0504 RPC_0636 RPC_0641 RPC_0832 RPC_1050 RPC_2005 RPC_2194 RPC_2228
    RPD: RPD_0306 RPD_0320 RPD_3105 RPD_3306
    RPE: RPE_0168 RPE_0248 RPE_3827
    NWI: Nwi_3060
    XAU: Xaut_3108 Xaut_4665
    CCR: CC_0510 CC_0894 CC_3462
    SIL: SPO0142(bktB) SPO0326(phbA) SPO0773 SPO3408
    SIT: TM1040_0067 TM1040_2790 TM1040_3026 TM1040_3735
    RSP: RSP_0745 RSP_1354 RSP_3184
    RSH: Rsph17029_0022 Rsph17029_2401 Rsph17029_3179 Rsph17029_3921
    RSQ: Rsph17025_0012 Rsph17025_2466 Rsph17025_2833
    JAN: Jann_0262 Jann_0493 Jann_4050
    RDE: RD1_0025 RD1_0201(bktB) RD1_3394(phbA)
    PDE: Pden_2026 Pden_2663 Pden_2870 Pden_2907 Pden_4811 Pden_5022
    DSH: Dshi_0074 Dshi_3066 Dshi_3331
    MMR: Mmar10_0697
    HNE: HNE_2706 HNE_3065 HNE_3133
    NAR: Saro_0809 Saro_1069 Saro_1222 Saro_2306 Saro_2349
    SAL: Sala_0781 Sala_1244 Sala_2896 Sala_3158
    SWI: Swit_0632 Swit_0752 Swit_2893 Swit_3602 Swit_4887 Swit_5019 Swit_5309
    ELI: ELI_01475 ELI_06705 ELI_12035
    GBE: GbCGDNIH1_0447
    ACR: Acry_1847 Acry_2256
    RRU: Rru_A0274 Rru_A1380 Rru_A1469 Rru_A1946 Rru_A3387
    MAG: amb0842
    MGM: Mmcl_1165
    ABA: Acid345_3239
    BSU: BG11319(mmgA) BG13063(yhfS)
    BHA: BH1997 BH2029 BH3801(mmgA)
    BAN: BA3687 BA4240 BA5589
    BAR: GBAA3687 GBAA4240 GBAA5589
    BAA: BA_0445 BA_4172 BA_4700
    BAT: BAS3418 BAS3932 BAS5193
    BCE: BC3627 BC4023 BC5344
    BCA: BCE_3646 BCE_4076 BCE_5475
    BCZ: BCZK3329(mmgA) BCZK3780(th1) BCZK5044(atoB)
    BCY: Bcer98_2722 Bcer98_3865
    BTK: BT9727_3379(mmgA) BT9727_3765(th1) BT9727_5028(atoB)
    BTL: BALH_3262(mmgA) BALH_3642(fadA) BALH_4843(atoB)
    BLI: BL03925(mmgA)
    BLD: BLi03968(mmgA)
    BCL: ABC0345 ABC2989 ABC3617 ABC3891(mmgA)
    BAY: RBAM_022450
    BPU: BPUM_2374(yhfS) BPUM_2941 BPUM_3373
    OIH: OB0676 OB0689 OB2632 OB3013
    GKA: GK1658 GK3397
    SAU: SA0342 SA0534(vraB)
    SAV: SAV0354 SAV0576(vraB)
    SAM: MW0330 MW0531(vraB)
    SAR: SAR0351(th1) SAR0581
    SAS: SAS0330 SAS0534
    SAC: SACOL0426 SACOL0622(atoB)
    SAB: SAB0304(th1) SAB0526
    SAA: SAUSA300_0355 SAUSA300_0560(vraB)
    SAO: SAOUHSC_00336 SAOUHSC_00558
    SAJ: SaurJH9_0402
    SAH: SaurJH1_0412
    SEP: SE0346 SE2384
    SER: SERP0032 SERP0220
    SHA: SH0510(mvaC) SH2417
    SSP: SSP0325 SSP2145
    LMO: lmo1414
    LMF: LMOf2365_1433
    LIN: lin1453
    LWE: lwe1431
    LLA: L11745(thiL) L25946(fadA)
    LLC: LACR_1665 LACR_1956
    LLM: llmg_0930(thiL)
    SPY: SPy_0140 SPy_1637(atoB)
    SPZ: M5005_Spy_0119 M5005_Spy_0432 M5005_Spy_1344(atoB)
    SPM: spyM18_0136 spyM18_1645(atoB)
    SPG: SpyM3_0108 SpyM3_1378(atoB)
    SPS: SPs0110 SPs0484
    SPH: MGAS10270_Spy0121 MGAS10270_Spy0433 MGAS10270_Spy1461(atoB)
    SPI: MGAS10750_Spy0124 MGAS10750_Spy0452 MGAS10750_Spy1453(atoB)
    SPJ: MGAS2096_Spy0123 MGAS2096_Spy0451 MGAS2096_Spyl365(atoB)
    SPK: MGAS9429_Spy0121 MGAS9429_Spy0431 MGAS9429_Spyl339(atoB)
    SPF: SpyM50447(atoB2)
    SPA: M6_Spy0166 M6_Spy0466 M6_Spyl390
    SPB: M28_Spy0117 M28_Spy0420 M28_Spyl385(atoB)
    SAK: SAK_0568
    LJO: lj1609
    LAC: LBA0626(thiL)
    LSA: LSA1486
    LDB: Ldb0879
    LBU: LBUL_0804
    LBR: LVIS_2218
    LCA: LSEI_1787
    LGA: LGAS_1374
    LRE: Lreu_0052
    EFA: EF1364
    OOE: OEOE_0529
    STH: STH2913 STH725 STH804
    CAC: CAC2873 CA_P0078(thiL)
    CPE: CPE2195(atoB)
    CPF: CPF_2460
    CPR: CPR_2170
    CTC: CTC00312
    CNO: NT01CX_0538 NT01CX_0603
    CDF: CD1059(th1A1) CD2676(th1A2)
    CBO: CBO3200(th1)
    CBE: Cbei_0411 Cbei_3630
    CKL: CKL_3696(th1A1) CKL_3697(th1A2) CKL_3698(th1A3)
    AMT: Amet_4630
    AOE: Clos_0084 Clos_0258
    CHY: CHY_1288 CHY_1355(atoB) CHY_1604 CHY_1738
    DSY: DSY0632 DSY0639 DSY1567 DSY1710 DSY2402 DSY3302
    DRM: Dred_0400 Dred_1491 Dred_1784 Dred_1892
    SWO: Swo1_0308 Swo1_0675 Swo1_0789 Swo1_1486 Swo1_1934 Swo1_2051
    TTE: TTE0549(paaJ)
    MTA: Moth_1260
    MTU: Rv1135A Rv1323(fadA4) Rv3546(fadA5)
    MTC: MT1365(phbA)
    MBO: Mb1167 Mb1358(fadA4) Mb3576(fadA5) Mb3586c(fadA6)
    MBB: BCG_1197 BCG_1385(fadA4) BCG_3610(fadA5) BCG_3620c(fadA6)
    MLE: ML1158(fadA4)
    MPA: MAP2407c(fadA3) MAP2436c(fadA4)
    MAV: MAV_1544 MAV_1573 MAV_1863 MAV_5081
    MSM: MSMEG_2224 MSMEG_4920
    MUL: MUL_0357
    MVA: Mvan_1976 Mvan_1988 Mvan_4305 Mvan_4677 Mvan_4891
    MGI: Mflv_1347 Mflv_1484 Mflv_2040 Mflv_2340 Mflv_4356 Mflv_4368
    MMC: Mmcs_1758 Mmcs_1769 Mmcs_3796 Mmcs_3864
    MKM: Mkms_0251 Mkms_1540 Mkms_1805 Mkms_1816 Mkms_2836 Mkms_3159 Mkms_3286 Mkms_3869 Mkms_3938 Mkms_4227 Mkms_4411 Mkms_4580 Mkms_4724 Mkms_4764 Mkms_4776
    MJL: Mjls_0231 Mjls_1739 Mjls_1750 Mjls_2819 Mjls_3119 Mjls_3235 Mjls_3800 Mjls_3850 Mjls_4110 Mjls_4383 Mjls_4705 Mjls_4876 Mjls_5018 Mjls_5063 Mjls_5075
    CGL: NCg12309(cg12392)
    CGB: cg2625(pcaF)
    CEF: CE0731 CE2295
    CJK: jk1543(fadA3)
    NFA: nfa10750(fadA4)
    RHA: RHA1_ro01455 RHA1_ro01623 RHA1_ro01876 RHA1_ro02517(catF) RHA1_ro03022 RHA1_ro03024 RHA1_ro03391 RHA1_ro03892 RHA1_ro04599 RHA1_ro05257 RHA1_ro08871
    SCO: SCO5399(SC8F4.03)
    SMA: SAV1384(fadA5) SAV2856(fadA1)
    ART: Arth_1160 Arth_2986 Arth_3268 Arth_4073
    NCA: Noca_1371 Noca_1797 Noca_1828 Noca_2764 Noca_4142
    TFU: Tfu_1520 Tfu_2394
    FRA: Francci3_3687
    FRE: Franeanb 1_1044 Franeanb 1_2711 Franeanb 1_2726 Franeanb 1_3929 Franeanb 1_4037 Franeanb 1_4577
    FAL: FRAAL2514 FRAAL2618 FRAAL5910(atoB)
    ACE: Ace1_0626 Ace1_0672
    SEN: SACE_1192(mmgA) SACE_2736(fadA6) SACE_4011(catF) SACE_6236(fadA4)
    STP: Strop_3610
    SAQ: Sare_1316 Sare_3991
    RXY: Rxy1_1582 Rxy1_1842 Rxy1_2389 Rxy1_2530
    FNU: FN0495
    BGA: BG0110(fadA)
    BAF: BAPKO_0110(fadA)
    LIL: LA0457(thiL1) LA0828(thiL2) LA4139(fadA)
    LIC: LIC10396(phbA)
    LBJ: LBJ_2862(paaJ-4)
    LBL: LBL_0209(paaJ-4)
    SYN: slr1993(phaA)
    SRU: SRU_1211(atoB) SRU_1547
    CHU: CHU_1910(atoB)
    GFO: GFO_1507(atoB)
    FJO: Fjoh_4612
    FPS: FP0770 FP1586 FP1725
    RRS: RoseRS_3911 RoseRS_4348
    RCA: Rcas_0702 Rcas_3206
    HAU: Haur_0522
    DRA: DR_1072 DR_1428 DR_1960 DR_2480 DR_A0053
    DGE: Dgeo_0755 Dgeo_1305 Dgeo_1441 Dgeo_1883
    TTH: TTC0191 TTC0330
    TTJ: TTHA0559
    TME: Tme1_1134
    FNO: Fnod_0314
    PMO: Pmob_0515
    HMA: rrnAC0896(acaB3) rrnAC2815(aca2) rrnAC3497(yqeF) rrnB0240(aca1) rrnB0242(acaB2) rrnB0309(acaB1)
    TAC: Ta0582
    TVO: TVN0649
    PTO: PTO1505
    APE: APE_2108
    SSO: SSO2377(acaB-4)
    STO: ST0514
    SAI: Saci_0963 Saci_1361(acaB1)
    MSE: Msed_0656
    PAI: PAE1220
    PIS: Pisl_0029 Pisl_1301
    PCL: Pcal_0781
    PAS: Pars_0309 Pars_1071
    CMA: Cmaq_1941


Exemplary HMG-CoA Synthase Nucleic Acids and Polypeptides


    HSA: 3157(HMGCS1) 3158(HMGCS2)
    PTR: 457169(HMGCS2) 461892(HMGCS1)
    MCC: 702553(HMGCS1) 713541(HMGCS2)
    MMU: 15360(Hmgcs2) 208715(Hmgcs1)
    RNO: 24450(Hmgcs2) 29637(Hmgcs1)
    CFA: 479344(HMGCS1) 607923(HMGCS2)
    BTA: 407767(HMGCS1)
    SSC: 397673(CH242-38B5.1)
    GGA: 396379(HMGCS1)
    XLA: 380091(hmgcs1) 447204(MGC80816)
    DRE: 394060(hmgcs1)
    SPU: 578259(L00578259)
    DME: Dmel_CG4311(Hmgs)
    CEL: F25B4.6
    ATH: AT4G11820(BAP1)
    OSA: 4331418 4347614
    CME: CMM189C
    SCE: YML126C(ERG13)
    AGO: AGOS_ADL356C
    PIC: PICST_83020
    CAL: CaO19_7312(Ca019.7312)
    CGR: CAGLOH04081g
    SPO: SPAC4F8.14c(hcs)
    MGR: MGG_01026
    ANI: AN4923.2
    AFM: AFUA_3G10660 AFUA_8G07210
    AOR: AO090003000611 AO090010000487
    CNE: CNCO5080 CNG02670
    UMA: UM05362.1
    ECU: ECU10_0510
    DDI: DDBDRAFT_0217522 DDB_0219924(hgsA)
    TET: TTHERM_00691190
    TBR: Tb927.8.6110
    YPE: YPO1457
    YPK: y2712(pksG)
    YPM: YP_1349(pksG)
    YPA: YPA_0750
    YPN: YPN_2521
    YPP: YPDSF_1517
    YPS: YPTB1475
    CBD: COXBU7E912_1931
    TCX: Tcr_1719
    DNO: DNO_0799
    BMA: BMAA1212
    BPS: BPSS1002
    BPM: BURPS1710b_A2613
    BPL: BURPS1106A_A1384
    BPD: BURPS668_A1470
    BTE: BTH_II1670
    MXA: MXAN_3948(tac) MXAN_4267(mvaS)
    BSU: BG10926(pksG)
    OIH: OB2248
    SAU: SA2334(mvaS)
    SAV: SAV2546(mvaS)
    SAM: MW2467(mvaS)
    SAR: SAR2626(mvaS)
    SAS: SAS2432
    SAC: SACOL2561
    SAB: SAB2420(mvaS)
    SAA: SAUSA300_2484
    SAO: SAOUHSC_02860
    SAJ: SaurJH9_2569
    SAH: SaurJH1_2622
    SEP: SE2110
    SER: SERP2122
    SHA: SH0508(mvaS)
    SSP: SSP0324
    LMO: lmo1415
    LMF: LMOf2365_1434(mvaS)
    LIN: lin1454
    LWE: lwel432(mvaS)
    LLA: L13187(hmcM)
    LLC: LACR_1666
    LLM: llmg_0929(hmcM)
    SPY: SPy_0881(mvaS.2)
    SPZ: M5005_Spy_0687(mvaS.1)
    SPM: spyM18_0942(mvaS2)
    SPG: SpyM3_0600(mvaS.2)
    SPS: SPs1253
    SPH: MGAS10270_Spy0745(mvaS1)
    SPI: MGAS10750_Spy0779(mvaS1)
    SPJ: MGAS2096_Spy0759(mvaS1)
    SPK: MGAS9429_Spy0743(mvaS1)
    SPF: SpyM51121(mvaS)
    SPA: M6_Spy0704
    SPB: M28_Spy0667(mvaS.1)
    SPN: SP_1727
    SPR: spr1571(mvaS)
    SPD: SPD_1537(mvaS)
    SAG: SAG1316
    SAN: gbs1386
    SAK: SAK_1347
    SMU: SMU.943c
    STC: str0577(mvaS)
    STL: stu0577(mvaS)
    STE: STER_0621
    SSA: SSA_0338(mvaS)
    SSU: SSU05_1641
    SSV: SSU98_1652
    SGO: SGO_0244
    LPL: lp_2067(mvaS)
    LJO: LJ1607
    LAC: LBA0628(hmcS)
    LSA: LSA1484(mvaS)
    LSL: LSL_0526
    LDB: Ldb0881(mvaS)
    LBU: LBUL_0806
    LBR: LVIS_1363
    LCA: LSEI_1785
    LGA: LGAS_1372
    LRE: Lreu_0676
    PPE: PEPE_0868
    EFA: EF1363
    OOE: OEOE_0968
    LME: LEUM_1184
    NFA: nfa22120
    SEN: SACE_4570(pksG)
    BBU: BB0683
    BGA: BG0706
    BAF: BAPKO_0727
    FJO: Fjoh_0678
    HAL: VNG1615G(mvaB)
    HMA: rrnAC1740(mvaS)
    HWA: HQ2868A(mvaB)
    NPH: NP2608A(mvaB— 1) NP4836A(mvaB_2)


Exemplary Hydroxymethylglutaryl-CoA Reductase Nucleic Acids and Polypeptides


    HSA: 3156(HMGCR)
    PTR: 471516(HMGCR)
    MCC: 705479(HMGCR)
    MMU: 15357(Hmgcr)
    RNO: 25675(Hmgcr)
    CFA: 479182(HMGCR)
    BTA: 407159(HMGCR)
    GGA: 395145(RCJMB04_14m24)
    SPU: 373355(LOC373355)
    DME: Dmel_CG10367(Hmgcr)
    CEL: F08F8.2
    OSA: 4347443
    SCE: YLR450W(HMG2) YML075C(HMG1)
    AGO: AGOS_AER152W
    CGR: CAGL0L11506g
    SPO: SPCC162.09c(hmg1)
    ANI: AN3817.2
    AFM: AFUA_1G11230 AFUA_2G03700
    AOR: AO090103000311 AO090120000217
    CNE: CNF04830
    UMA: UM03014.1
    ECU: ECU10_1720
    DDI: DDB_0191125(hmgA) DDB_0215357(hmgB)
    TBR: Tb927.6.4540
    TCR: 506831.40 509167.20
    LMA: LmjF30.3190
    VCH: VCA0723
    VCO: VCO395_0662
    VVU: VV2_0117
    VVY: VVA0625
    VPA: VPA0968
    VFI: VFA0841
    PAT: Pat1_0427
    CBU: CBU_0030 CBU_0610
    CBD: COXBU7E912_0151 COXBU7E912_0622(hmgA)
    TCX: Tcr_1717
    DNO: DNO_0797
    CVI: CV_1806
    SUS: Acid_5728 Acid_6132
    SAU: SA2333(mvaA)
    SAV: SAV2545(mvaA)
    SAM: MW2466(mvaA)
    SAB: SAB2419c(mvaA)
    SEP: SE2109
    LWE: lwe0819(mvaA)
    LLA: L10433(mvaA)
    LLC: LACR_1664
    LLM: llmg_0931(mvaA)
    SPY: SPy_0880(mvaS.1)
    SPM: spyM18_0941(mvaS1)
    SPG: SpyM3_0599(mvaS.1)
    SPS: SPs1254
    SPH: MGAS10270_Spy0744
    SPI: MGAS10750_Spy0778
    SPJ: MGAS2096_Spy0758
    SPK: MGAS9429_Spy0742
    SPA: M6_Spy0703
    SPN: SP_1726
    SAG: SAG1317
    SAN: gbs1387
    STC: str0576(mvaA)
    STL: stu0576(mvaA)
    STE: STER_0620
    SSA: SSA_0337(mvaA)
    LPL: lp_0447(mvaA)
    LJO: lj1608
    LSL: LSL_0224
    LBR: LVIS_0450
    LGA: LGAS_1373
    EFA: EF1364
    NFA: nfa22110
    BGA: BG0708(mvaA)
    SRU: SRU_2422
    FPS: FP2341
    MMP: MMP0087(hmgA)
    MMQ: MmarC5_1589
    MAC: MA3073(hmgA)
    MBA: Mbar_A1972
    MMA: MM_0335
    MBU: Mbur_1098
    MHU: Mhun_3004
    MEM: Memar_2365
    MBN: Mboo_0137
    MTH: MTH562
    MST: Msp_0584(hmgA)
    MSI: Msm_0227
    MKA: MK0355(HMG1)
    AFU: AF1736(mvaA)
    HAL: VNG1875G(mvaA)
    HMA: rrnAC3412(mvaA)
    HWA: HQ3215A(hmgR)
    NPH: NP0368A(mvaA_2) NP2422A(mvaA_1)
    TAC: Ta0406m
    TVO: TVN1168
    PTO: PTO1143
    PAB: PAB2106(mvaA)
    PFU: PF1848
    TKO: TK0914
    RCI: RCIX1027 (hmgA) RCIX376(hmgA)
    APE: APE_1869
    IHO: Igni_0476
    HBU: Hbut_1531
    SSO: SSO0531
    STO: ST1352
    SAI: Saci_1359
    PAI: PAE2182
    PIS: Pisl_0814
    PCL: Pcal_1085
    PAS: Pars_0796


Exemplary Mevalonate Kinase Nucleic Acids and Polypeptides


    HSA: 4598(MVK)
    MCC: 707645(MVK)
    MMU: 17855(Myk)
    RNO: 81727(Myk)
    CFA: 486309(MVK)
    BTA: 505792(MVK)
    GGA: 768555(MVK)
    DRE: 492477(zgc:103473)
    SPU: 585785(L00585785)
    DME: Dmel_CG33671
    OSA: 4348331
    SCE: YMR208W(ERG12)
    AGO: AGOS_AER335W
    PIC: PICST_40742(ERG12)
    CGR: CAGL0F03861g
    SPO: SPAC13G6.11c
    MGR: MGG_06946
    ANI: AN3869.2
    AFM: AFUA_4G07780
    AOR: AO090023000793
    CNE: CNK01740
    ECU: ECUO9_1780
    DDI: DDBDRAFT_0168621
    TET: TTHERM_00637680
    TBR: Tb927.4.4070
    TCR: 436521.9 509237.10
    LMA: LmjF31.0560
    CBU: CBU_0608 CBU_0609
    CBD: COXBU7E912_0620(mvk)
    LPN: lpg2039
    LPF: lp12017
    LPP: lpp2022
    BBA: Bd1027(1mbP) Bd1630(mvk)
    MXA: MXAN_5019(mvk)
    OIH: OB0225
    SAU: SA0547(mvaK1)
    SAV: SAV0590(mvaK1)
    SAM: MW0545(mvaK1)
    SAR: SAR0596(mvaK1)
    SAS: SAS0549
    SAC: SACOL0636(mvk)
    SAB: SAB0540(mvaK1)
    SAA: SAUSA300_0572(mvk)
    SAO: SAOUHSC_00577
    SEP: SE0361
    SER: SERP0238(mvk)
    SHA: SH2402(mvaK1)
    SSP: SSP2122
    LMO: lmo0010
    LMF: LMOf2365_0011
    LIN: lin0010
    LWE: lwe0011(mvk)
    LLA: L7866(yeaG)
    LLC: LACR_0454
    LLM: llmg_0425(mvk)
    SPY: SPy_0876(mvaK1)
    SPZ: M5005_Spy_0682(mvaK1)
    SPM: spyM18_0937(mvaK1)
    SPG: SpyM3_0595(mvaK1)
    SPS: SPs1258
    SPH: MGAS10270_Spy0740(mvaK1)
    SPI: MGAS10750_Spy0774(mvaK1)
    SPJ: MGAS2096_Spy0753(mvaK1)
    SPK: MGAS9429_Spy0737(mvaK1)
    SPF: SpyM51126(mvaK1)
    SPA: M6_Spy0699
    SPB: M28_Spy0662(mvaK1)
    SPN: SP_0381
    SPR: spr0338(mvk)
    SPD: SPD_0346(mvk)
    SAG: SAG1326
    SAN: gbs1396
    SAK: SAK_1357(mvk)
    SMU: SMU.181
    STC: str0559(mvaK1)
    STL: stu0559(mvaK1)
    STE: STER_0598
    SSA: SSA_0333(mvaK1)
    SSU: SSU05_0289
    SSV: SSU98_0285
    SGO: SGO_0239(mvk)
    LPL: lp1735(mvaK1)
    LJO: lj1205
    LAC: LBA1167(mvaK)
    LSA: LSA0908(mvaK1)
    LSL: LSL_0685(eRG)
    LDB: Ldb0999(mvk)
    LBU: LBUL_0906
    LBR: LVIS_0858
    LCA: LSEI_1491
    LGA: LGAS_1033
    LRE: Lreu_0915
    PPE: PEPE_0927
    EFA: EF0904(mvk)
    OOE: OEOE_1100
    LME: LEUM_1385
    NFA: nfa22070
    BGA: BG0711
    BAF: BAPKO_0732
    FPS: FP0313
    MMP: MMP1335
    MAE: Maeo_0775
    MAC: MA0602(mvk)
    MBA: Mbar_A1421
    MMA: MM_1762
    MBU: Mbur_2395
    MHU: Mhun_2890
    MEM: Memar_1812
    MBN: Mboo_2213
    MST: Msp_0858(myk)
    MSI: Msm_1439
    MKA: MK0993(ERG12)
    HAL: VNG1145G(mv1c)
    HMA: rrnAC0077(myk)
    HWA: HQ2925A(mvk)
    NPH: NP2850A(mvk)
    PTO: PTO1352
    PHO: PH1625
    PAB: PAB0372(mvk)
    PFU: PF1637(mvk)
    TKO: TK1474
    RCI: LRC399(mvk)
    APE: APE_2439
    HBU: Hbut_0877
    SSO: SSO0383
    STO: ST2185
    SAI: Saci_2365(myk)
    MSE: Msed_1602
    PAI: PAE3108
    PIS: Pisl_0467
    PCL: Pcal_1835


Exemplary Phosphomevalonate Kinase Nucleic Acids and Polypeptides


    HSA: 10654(PMVK)
    PTR: 457350(PMVK)
    MCC: 717014(PMVK)
    MMU: 68603(Pmvk)
    CFA: 612251(PMVK)
    BTA: 513533(PMVK)
    DME: Dmel_CG10268
    ATH: AT1G31910
    OSA: 4332275
    SCE: YMR220W(ERG8)
    AGO: AGOS_AER354W
    PIC: PICST_52257(ERG8)
    CGR: CAGL0F03993g
    SPO: SPAC343.01c
    MGR: MGG_05812
    ANI: AN2311.2
    AFM: AFUA_5G10680
    AOR: AO090010000471
    CNE: CNM00100
    UMA: UM00760.1
    DDI: DDBDRAFT_0184512
    TBR: Tb09.160.3690
    TCR: 507913.20 508277.140
    LMA: LmjF15.1460
    MXA: MXAN_5017
    OIH: OB0227
    SAU: SA0549(mvaK2)
    SAV: SAV0592(mvaK2)
    SAM: MW0547(mvaK2)
    SAR: SAR0598(mvaK2)
    SAS: SAS0551
    SAC: SACOL0638
    SAB: SAB0542(mvaK2)
    SAA: SAUSA300_0574
    SAO: SAOUHSC_00579
    SAJ: SaurJH9_0615
    SEP: SE0363
    SER: SERP0240
    SHA: SH2400(mvaK2)
    SSP: SSP2120
    LMO: lmo0012
    LMF: LMOf2365_0013
    LIN: lin0012
    LWE: lwe0013
    LLA: L10014(yebA)
    LLC: LACR_0456
    LLM: llmg_0427
    SPY: SPy_0878(mvaK2)
    SPZ: M5005_Spy_0684(mvaK2)
    SPM: spyM18_0939
    SPG: SpyM3_0597(mvaK2)
    SPS: SPs1256
    SPH: MGAS10270_Spy0742(mvaK2)
    SPI: MGAS10750_Spy0776(mvaK2)
    SPJ: MGAS2096_Spy0755(mvaK2)
    SPK: MGAS9429_Spy0739(mvaK2)
    SPF: SpyM51124(mvaK2)
    SPA: M6_Spy0701
    SPB: M28_Spy0664(mvaK2)
    SPN: SP_0383
    SPR: spr0340(mvaK2)
    SPD: SPD_0348(mvaK2)
    SAG: SAG1324
    SAN: gbs1394
    SAK: SAK_1355
    SMU: SMU.938
    STC: str0561(mvaK2)
    STL: stu0561(mvaK2)
    STE: STER_0600
    SSA: SSA_0335(mvaK2)
    SSU: SSU05_0291
    SSV: SSU98_0287
    SGO: SGO_0241
    LPL: lp1733(mvaK2)
    LJO: lj1207
    LAC: LBA1169
    LSA: LSA0906(mvaK2)
    LSL: LSL_0683
    LDB: Ldb0997(mvaK)
    LBU: LBUL_0904
    LBR: LVIS_0860
    LCA: LSEI_1092
    LGA: LGAS_1035
    LRE: Lreu_0913
    PPE: PEPE_0925
    EFA: EF0902
    NFA: nfa22090
    BGA: BG0710
    BAF: BAPKO_0731
    NPH: NP2852A
    SSO: SSO2988
    STO: ST0978
    SAI: Saci_1244


Exemplary Diphosphomevalonate Decarboxylase Nucleic Acids and Polypeptides


    HSA: 4597(MVD)
    PTR: 468069(MVD)
    MCC: 696865(MVD)
    MMU: 192156(Mvd)
    RNO: 81726(Mvd)
    CFA: 489663(MVD)
    GGA: 425359(MVD)
    DME: Dmel_CG8239
    SCE: YNR043W(MVD1)
    AGO: AGOS_AGL232C
    PIC: PICST_90752
    CGR: CAGL0C03630g
    SPO: SPAC24C9.03
    MGR: MGG_09750
    ANI: AN4414.2
    AFM: AFUA_4G07130
    AOR: AO090023000862
    CNE: CNL04950
    UMA: UM05179.1
    DDI: DDBDRAFT_0218058
    TET: TTHERM_00849200
    TBR: Tb10.05.0010 Tb10.61.2745
    TCR: 507993.330 511281.40
    LMA: LmjF18.0020
    CBU: CBU_0607(mvaD)
    CBD: COXBU7E912_0619(mvaD)
    LPN: lpg2040
    LPF: lp12018
    LPP: lpp2023
    TCX: Tcr_1734
    DNO: DNO_0504(mvaD)
    BBA: Bd1629
    MXA: MXAN_5018(mvaD)
    OIH: OB0226
    SAU: SA0548(mvaD)
    SAV: SAV0591(mvaD)
    SAM: MW0546(mvaD)
    SAR: SAR0597(mvaD)
    SAS: SAS0550
    SAC: SACOL0637(mvaD)
    SAB: SAB0541(mvaD)
    SAA: SAUSA300_0573(mvaD)
    SAO: SAOUHSC_00578
    SAJ: SaurJH9_0614
    SAH: SaurJH1_0629
    SEP: SE0362
    SER: SERP0239(mvaD)
    SHA: SH2401(mvaD)
    SSP: SSP2121
    LMO: lmo0011
    LMF: LMOf2365_0012(mvaD)
    LIN: lin0011
    LWE: lwe0012(mvaD)
    LLA: L9089(yeaH)
    LLC: LACR_0455
    LLM: llmg_0426(mvaD)
    SPY: SPy_0877(mvaD)
    SPZ: M5005_Spy_0683(mvaD)
    SPM: spyM18_0938(mvd)
    SPG: SpyM3_0596(mvaD)
    SPS: SPs1257
    SPH: MGAS10270_Spy0741(mvaD)
    SPI: MGAS10750_Spy0775(mvaD)
    SPJ: MGAS2096_Spy0754(mvaD)
    SPK: MGAS9429_Spy0738(mvaD)
    SPF: SpyM51125(mvaD)
    SPA: M6_Spy0700
    SPB: M28_Spy0663(mvaD)
    SPN: SP_0382
    SPR: spr0339(mvdl)
    SPD: SPD_0347(mvaD)
    SAG: SAG1325(mvaD)
    SAN: gbs1395
    SAK: SAK_1356(mvaD)
    SMU: SMU.937
    STC: str0560(mvaD)
    STL: stu0560(mvaD)
    STE: STER_0599
    SSA: SSA_0334(mvaD)
    SSU: SSU05_0290
    SSV: SSU98_0286
    SGO: SGO_0240(mvaD)
    LPL: lp1734(mvaD)
    LJO: LJ1206
    LAC: LBA1168(mvaD)
    LSA: LSA0907(mvaD)
    LSL: LSL_0684
    LDB: Ldb0998(mvaD)
    LBU: LBUL_0905
    LBR: LVIS_0859
    LCA: LSEI_1492
    LGA: LGAS_1034
    LRE: Lreu_0914
    PPE: PEPE_0926
    EFA: EF0903(mvaD)
    LME: LEUM_1386
    NFA: nfa22080
    BBU: BB0686
    BGA: BG0709
    BAF: BAPKO_0730
    GFO: GFO_3632
    FPS: FP0310(mvaD)
    HAU: Haur_1612
    HAL: VNG0593G(dmd)
    HMA: rrnAC1489(dmd)
    HWA: HQ1525A(mvaD)
    NPH: NP1580A(mvaD)
    PTO: PTO0478 PT01356
    SSO: SSO2989
    STO: ST0977
    SAI: Saci_1245(mvd)
    MSE: Msed_1576


Exemplary Isopentenyl Phosphate Kinases (IPK) Nucleic Acids and Polypeptides


    Methanobacterium thermoautotrophicum gi12621082
    Methanococcus jannaschii DSM 2661 gi11590842;
    Methanocaldococcus jannaschii gi11590842
    Methanothermobacter thermautotrophicus gi12621082
    Picrophilus torridus DSM9790 (IG-57) gi148477569
    Pyrococcus abyssi gi114520758
    Pyrococcus horikoshii OT3 gi13258052
    Archaeoglobus fulgidus DSM4304 gi12648231


Exemplary Isopentenyl-Diphosphate Delta-Isomerase (IDI) Nucleic Acids and Polypeptides


    HSA: 3422(IDI1) 91734(1D12)
    PTR: 450262(1D12) 450263(IDI1)
    MCC: 710052(LOC710052) 721730(LOC721730)
    MMU: 319554(Idil)
    RNO: 89784(Idil)
    GGA: 420459(IDI1)
    XLA: 494671(LOC494671)
    XTR: 496783(idi2)
    SPU: 586184(L00586184)
    CEL: K06H7.9(idi-1)
    ATH: AT3G02780(IPP2)
    OSA: 4338791 4343523
    CME: CMB062C
    SCE: YPL117C(IDI1)
    AGO: AGOS_ADL268C
    PIC: PICST_68990(ID11)
    CGR: CAGL0J06952g
    SPO: SPBC106.15(idi1)
    ANI: AN0579.2
    AFM: AFUA_6G11160
    AOR: AO090023000500
    CNE: CNA02550
    UMA: UM04838.1
    ECU: ECUO2_0230
    DDI: DDB_0191342(ipi)
    TET: TTHERM_00237280 TTHERM_00438860
    TBR: Tb09.211.0700
    TCR: 408799.19 510431.10
    LMA: LmjF35.5330
    EHI: 46.t00025
    ECO: b2889(idi)
    ECJ: JW2857(idi)
    ECE: Z4227
    ECS: ECs3761
    ECC: c3467
    ECI: UTI89_C3274
    ECP: ECP_2882
    ECV: APECO1_3638
    ECW: EcE24377A_3215(idi)
    ECX: EcHS_A3048
    STY: STY3195
    STT: t2957
    SPT: SPA2907(idi)
    SEC: SC2979(idi)
    STM: STM3039(idi)
    SFL: SF2875(idi)
    SFX: 53074
    SFV: SFV_2937
    SSN: SSON_3042 SSON_3489(yhfK)
    SBO: SBO_3103
    SDY: SDY_3193
    ECA: ECA2789
    PLU: plu3987
    ENT: Ent638_3307
    SPE: Spro_2201
    VPA: VPA0278
    VFI: VF0403
    PPR: PBPRA0469(mvaD)
    PEN: PSEEN4850
    CBU: CBU_0607(mvaD)
    CBD: COXBU7E912_0619(mvaD)
    LPN: lpg2051
    LPF: lp12029
    LPP: lpp2034
    TCX: Tcr_1718
    HHA: Hha1_1623
    DNO: DNO_0798
    EBA: ebA5678 p2A143
    DVU: DVU1679(idi)
    DDE: Dde_1991
    LIP: LI1134
    BBA: Bd1626
    AFW: Anae109_4082
    MXA: MXAN_5021(fni)
    RPR: RP452
    RTY: RT0439(idi)
    RCO: RC0744
    RFE: RF_0785(fni)
    RBE: RBE_0731(fni)
    RAK: AlC_04190
    RBO: AlI_04755
    RCM: AlE_02555
    RRI: AlG_04195
    MLO: mlr6371
    RET: RHE_PD00245(ypd00046)
    XAU: Xaut_4134
    SIL: SPO0131
    SIT: TM1040_3442
    RSP: RSP_0276
    RSH: Rsph17029_1919
    RSQ: Rsph17025_1019
    JAN: Jann_0168
    RDE: RD1_0147(idi)
    DSH: Dshi_3527
    BSU: BG11440(ypgA)
    BAN: BA1520
    BAR: GBAA1520
    BAA: BA_2041
    BAT: BAS1409
    BCE: BC1499
    BCA: BCE_1626
    BCZ: BCZK1380(fni)
    BCY: Bcer98_1222
    BTK: BT9727_1381(fni)
    BTL: BALH_1354
    BLI: BL02217(fni)
    BLD: BLi02426
    BAY: RBAM_021020(fni)
    BPU: BPUM_2020(fni)
    OIH: OB0537
    SAU: SA2136(fni)
    SAV: SAV2346(fni)
    SAM: MW2267(fni)
    SAR: SAR2431(fni)
    SAS: SAS2237
    SAC: SACOL2341(fni)
    SAB: SAB2225c(fni)
    SAA: SAUSA300_2292(fni)
    SAO: SAOUHSC_02623
    SEP: SE1925
    SER: SERP1937(fni-2)
    SHA: SH0712(fni)
    SSP: SSP0556
    LMO: lmo1383
    LMF: LMOf2365_1402(fni)
    LIN: lin1420
    LWE: lwe1399(fni)
    LLA: L11083(yebB)
    LLC: LACR_0457
    LLM: llmg_0428(fni)
    SPY: SPy_0879
    SPZ: M5005_Spy_0685
    SPM: spyM18_0940
    SPG: SpyM3_0598
    SPS: SPs1255
    SPH: MGAS10270_Spy0743
    SPI: MGAS10750_Spy0777
    SPJ: MGAS2096_Spy0756
    SPK: MGAS9429_Spy0740
    SPF: SpyM51123(fni)
    SPA: M6_Spy0702
    SPB: M28_Spy0665
    SPN: SP_0384
    SPR: spr0341(fni)
    SPD: SPD_0349(fni)
    SAG: SAG1323
    SAN: gbs1393
    SAK: SAK_1354(fni)
    SMU: SMU.939
    STC: str0562(idi)
    STL: stu0562(idi)
    STE: STER_0601
    SSA: SSA_0336
    SGO: SGO_0242
    LPL: lp_1732(idi1)
    LJO: lj1208
    LAC: LBA1171
    LSA: LSA0905(idi)
    LSL: LSL_0682
    LDB: Ldb0996(fni)
    LBU: LBUL_0903
    LBR: LVIS_0861
    LCA: LSEI_1493
    LGA: LGAS_1036
    LRE: Lreu_0912
    EFA: EF0901
    OOE: OEOE_1103
    STH: STH1674
    CBE: Cbei_3081
    DRM: Dred_0474
    SWO: Swo1_1341
    MTA: Moth_1328
    MTU: Rv1745c(idi)
    MTC: MT1787(idi)
    MBO: Mb1774c(idi)
    MBB: BCG_1784c(idi)
    MPA: MAP3079c
    MAV: MAV_3894(fni)
    MSM: MSMEG_1057(fni) MSMEG_2337(fni)
    MUL: MUL_0380(idi2)
    MVA: Mvan_1582 Mvan_2176
    MGI: Mflv_1842 Mflv_4187
    MMC: Mmcs_1954
    MKM: Mkms_2000
    MJL: Mjls_1934
    CGL: NCg12223(cg12305)
    CGB: cg2531(idi)
    CEF: CE2207
    CDI: DIP1730(idi)
    NFA: nfa19790 nfa22100
    RHA: RHA1_ro00239
    SCO: SC06750(SC5F2A.33c)
    SMA: SAV1663(idi)
    LXX: Lxx23810(idi)
    CMI: CMM_2889(idiA)
    AAU: AAur_0321(idi)
    PAC: PPA2115
    FRA: Francci3_4188
    FRE: Franeanb 1_5570
    FAL: FRAAL6504(idi)
    KRA: Krad_3991
    SEN: SACE_2627(idiB_2) SACE_5210(idi)
    STP: Strop_4438
    SAQ: Sare_4564 Sare_4928
    RXY: Rxy1_0400
    BBU: BB0684
    BGA: BG0707
    SYN: sll1556
    SYC: syc2161c
    SYF: Synpcc7942_1933
    CYA: CYA_2395(fni)
    CYB: CYB_2691(fni)
    TEL: tll1403
    ANA: a114591
    AVA: Ava_2461 Ava_B0346
    TER: Tery_1589
    SRU: SRU_1900(idi)
    CHU: CHU_0674(idi)
    GFO: GFO_2363(idi)
    FJO: Fjoh_0269
    FPS: FP1792(idi)
    CTE: CT0257
    CCH: Cag_1445
    CPH: Cpha266_0385
    PVI: Cvib_1545
    PLT: Plut_1764
    RRS: RoseRS_2437
    RCA: Rcas_2215
    HAU: Haur_4687
    DRA: DR_1087
    DGE: Dgeo_1381
    TTH: TT_P0067
    TTJ: TTHB110
    MJA: MJ0862
    MMP: MMP0043
    MMQ: MmarC5_1637
    MMX: MmarC6_0906
    MMZ: MmarC7_1040
    MAE: Maeo_1184
    MVN: Mevan_1058
    MAC: MA0604(idi)
    MBA: Mbar_A1419
    MMA: MM_1764
    MBU: Mbur_2397
    MTP: Mthe_0474
    MHU: Mhun_2888
    MLA: Mlab_1665
    MEM: Memar_1814
    MBN: Mboo_2211
    MTH: MTH48
    MST: Msp_0856(fni)
    MSI: Msm_1441
    MKA: MK0776(lldD)
    AFU: AF2287
    HAL: VNG1818G(idi) VNG6081G(crt_1) VNG6445G(crt_2) VNG7060 VNG7149
    HMA: rrnAC3484(idi)
    HWA: HQ2772A(idiA) HQ2847A(idiB)
    NPH: NP0360A(idiB_1) NP4826A(idiA) NP5124A(idiB_2)
    TAC: Ta0102
    TVO: TVN0179
    PTO: PTO0496
    PHO: PH1202
    PAB: PAB1662
    PFU: PF0856
    TKO: TK1470
    RCI: LRC397(fni)
    APE: APE_1765.1
    SMR: Smar_0822
    IHO: Igni_0804
    HBU: Hbut_0539
    SSO: SSO0063
    STO: ST2059
    SAI: Saci_0091
    MSE: Msed_2136
    PAI: PAE0801
    PIS: Pisl_1093
    PCL: Pcal_0017
    PAS: Pars_0051
    TPE: Tpen_0272


Exemplary Isoprene Synthase Nucleic Acids and Polypeptides
Genbank Accession Nos.


    AY341431
    AY316691
    AY279379
    AJ457070
    AY182241

## Claims

1. A polymer which is comprised of repeat units that are derived from isoprene monomer and at least one additional monomer, wherein the polymer includes blocks of repeat units that are derived from isoprene, wherein the blocks of repeat units that are derived from isoprene have a δ13C value of greater than −22%, and wherein the polymer is a copolymer of isoprene and at least one monomer selected from the group consisting of 2,3-dimethyl-1,3-butadiene, piperylene, 3-butyl-1,3-octadiene, 2-phenyl-1.3-butadiene, vinyl chloride, vinyl bromide, vinyl fluoride, vinyl iodide, 1,2-dibromoethene, 1,2-dichloroethene, acrylamide, N-methyl acrylamide, N,N-dimethylacrylamide, vinyl acetate, vinylidene chloride, methyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, vinylpyridine, acrylonitrile, methacrylonitrile, methacrylic acid, itaconic acid and acrylic acid.

2. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and 2,3-dimethyl-1,3-butadiene.

3. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and piperylene.

4. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and acrylic acid.

5. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and 2-phenyl-1,3-butadiene.

6. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and vinyl chloride.

7. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and acrylamide.

8. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and vinyl acetate.

9. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and vinylidene chloride.

10. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and methyl methacrylate.

11. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and a monomer selected from the group consisting of methyl acrylate, ethyl acrylate, and butyl acrylate.

12. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and vinylpyridine.

13. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and a monomer selected from the group consisting of acrylonitrile and methacrylonitrile.

14. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and, methacrylic acid.

15. The polymer as specified in claim 1 wherein the polymer is a copolymer of isoprene and itaconic acid.

16. A polymer which is comprised of repeat units that are derived from isoprene monomer and at least one additional monomer, wherein the polymer includes blocks of repeat units that are derived from isoprene, wherein the blocks of repeat units that are derived from isoprene have a δ13C value of greater than −22%, and wherein the polymer is a copolymer of isoprene and at least one vinyl aromatic monomer selected from the group consisting of bromostyrene, chlorostyrene, and fluorostyrene.

17. A polymer which is comprised of repeat units that are derived from isoprene monomer and at least one additional monomer, wherein the polymer includes blocks of repeat units that are derived from isoprene, wherein the blocks of repeat units that are derived from isoprene have a δ13C value of greater than −22%, and wherein the polymer is a copolymer of isoprene and at least one α-olefin monomer selected from the group consisting of ethylene, propylene, and 1-butene.

18. The polymer as specified in claim 17 wherein the polymer is a copolymer of isoprene and ethylene.

19. The polymer as specified in claim 17 wherein the polymer is a copolymer of isoprene and propylene.

20. The polymer as specified in claim 17 wherein the polymer is a copolymer of isoprene and 1-butene.