**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY**

**FORM A - GENERAL INFORMATION**
**Parent Company Information** Parent Company Acme Brick Company Street Address- Line 1 3024 Acme Brick Plaza Street Address- Line 2 City Ft Worth State TX Zip code 76109 Mailing Address (if different)- Line 1 P.O. Box 425 Mailing Address (if different)- Line 2 City Ft Worth State TX Zip code 76109 Number of Employees in Parent Company >500 Dun and Bradstreet number 85-872-3778
**Facility Information** Facility 1 (1)Facility 2 (1)Facility 3 Facility 4 Facility 5 Facility 6 Facility 7 Facility 8 Facility 9 Facility 10 Facility 11 Facility 12 Facility 13 Facility 14 Facility 15 Facility ID ACME-1 ACME-2 ACME-3 ACME-4 ACME-5 ACME-6 ACME-7 ACME-8 ACME-9 ACME-10 ACME-11 ACME-12 ACME-13 ACME-14 ACME-15 Facility Name Acme - Ochs Brick Plant (AOP) Acme- Bennett Plant (BEP)Acme- Bennett Tunnel Plant (BTP) Acme- Bridgeport Plant (BPP) Acme- Denton Plant (DTP)Acme- Denver Plant (DVP)Acme- Dixie Plant (DXP) Acme- Elgin Plant (ELP/ENP) Acme- Eureka Plant (EBP)Acme- Fort Smith Plant (FSP) Acme- Garrison Plant (GAP) Acme- Holly Springs Plant (HSP) Acme- Hope Brick WorksAcme- Kanapolis Plant (KAP) Acme- McQueeney Plant (MQP) Address 1 915 East Rock Street 2350 Bennett Road 2350 Bennett Road 102 Main Street 220 E. Daniels Street401 North Santa Fe Road 3457 Highway 792 FM Road 696 East Highway 642723 Old Greenwood Road257 Brickyard Road 700 Hwy #7 N PO Box 663 1915 Avenue L FM 725
Address 2

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- City Springfield Millsap Millsap Bridgeport Denton Castle Rock Jamestown Elgin Clarksville Fort Smith Garrison Holly Springs Hope Kanopolis McQueeney County Brown Parker Parker Wise Denton Douglas Beinville Parish Travis Johnson Sebastian Nacogdoches Marshall Hempstead Ellsworth Guadalupe
State MN TX TX TX TX CO LA TX AR AR TX MS AR KS TX Zip code 56087 76066 76066 76426 76205 80104 71045 78621 72830 72903 75946 38635 71802 67454 78123 Mailing Address (if different)- Line 1

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Mailing Address (if different)- Line 2

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- City
--- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
State
--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Zip code

--- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Number of employees at facility 64 41 62 45 200 75 0 115 70 63 57 60 0 40 72 What is your size classification for HAP emissions? Major source Major source Major source Major source Area Source (synthetic)Area Source (synthetic) Major source Major source Major source Major source Major source Major source Area Source (true) Hours of operation for this facility (hr/yr) 8760 8760 8760 (2)6570 8760 8760 0 8760 8760 8760 8760 8760 0 8760 8760 Facility's primary NAICS or SIC code 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 3251 Total Number of Periodic Kilns at this Facility 0 6 0 6 0 0 0 0 0 3 7 0 0 0 0 Total Number of Tunnel Kilns at this Facility 2 0 1 0 3 1 0 2 3 0 0 1 0 1 2
Contact Person for this ICR Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler
Contact Phone Number 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354
Contact Email Address gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com 1. These facilities are co-located. Facility 2 (6-periodic kilns); Facility 3 (1-tunnel kiln). 2. Facilities normally operate 8760 hrs/year. Facilities temporarily "idled" due to economic hardship. 090000648192f139 FORM A - General InformationFacility 16 Facility 17 Facility 18 Facility 19 Facility 20 Facility 21 Facility 22 Facility 23

ACME-16 ACME-17 ACME-18 ACME-19 ACME-20 ACME-21 ACME-22 ACME-23 Acme- Oklahoma City Plant OKP) Acme- Ouachita Plant (OEP) Acme- Pela Plant (PEP/PWP) Acme- San Felipe (SFP)Acme- Texas Clay Plant (TCP) Acme- Tulsa Plant (TUP)Acme- Weir Plant (WRP)Acme- Wheeler Plant (WTP) 500 E. Memorial Road Grigsby Ford Road US Highway 67 North562 Peter San Felipe RoadWest Bartlett Street 4103 Dawson RoadSouth Washington Street 2905 Dan Avenue

--- --- --- --- --- --- --- --- Oklahoma City Malyern Malyern Sealy Malakoff Tulsa Weir Jonesboro
Oklahoma Hot Spring Hot Spring Austin Henderson Tulsa Cherokee Craighead
OK AR AR TX TX OK KS AR
73114 72104 72104 77474 75148 74115 66781 72403-0250

--- --- --- --- --- --- --- PO Box 250

--- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- ---

--- --- --- --- --- --- --- ---
58 59 111 104 233 75 36 39 Area Source (true) Area Source (synthetic) Major source Area Source (synthetic) Major source Major source Area Source (true) Major source
8760 8760 8760 8760 8760 8760 (2)7665 8760
3251 3251 3251 3251 3251 3251 3251 3251
0 0 0 0 0 0 0 0
1 1 2 1 3 1 1 1 Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler Garth Tayler
817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 817-870-8354 gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com gtayler@brick.com

090000648192f139 FORM A - General Information**INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY FORM B - KILN INFORMATION**  ADDITIONAL INFORMATION ON PERIODIC KILNS

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2, etc for tunnel and PK-1,2, etc for periodic] Reporting

year (if not 2007) Type of Kiln If periodic, number of identical kilns included on this line Year BuiltStack Diameter (ft) Major Products Types

Fired in this Kiln (see list at bottom of spreadsheet) Annual

Operating Hours for KilnDoes this kiln

have an Air Pollution Control Device (APCD)? Full Design

Capacity (tph)Permitted

Capacity (tph) if applicableActual

Capacity Utilization (%)Primary FuelSecondary FuelPercent Use of Secondary Fuel (% of operating time)Back-up FuelReason(s) backup would be used (e.g., NG curtailment)Total time backup fuel was used during year (hr)Do you vent

this kiln to a sawdust dryer?Sawdust

Dryer ID (Assign)Total Number

of kilns vented to this DryerAverage percent of

operating time this kiln vents to dryerAverage

percent of flow sent to dryerKiln batch

capacity (tons) Average

batch cycle time (hr) Average

number of batch cycles per yearAverage time

required to load unfired shapes into kiln (hr)Average time

required to unload fired shapes from kiln (hr) ACME-1 tk-1 Tunnel 1981 3.0 Face Brick 7665 No 6.25 9.9 65 Natural gas None na None No ACME-1 tk-2 Tunnel 2001 3.0 Face Brick 7665 No 6.25 9.9 65 None na None No ACME-2 EPN 18 Periodic 1970's 3.5 Face Brick 2907 No N/A 16293 (tpy) 54 Natural gas None na None No 246 51 57 6 7 ACME-2 EPN 19 Periodic 1970's 3.5 Face Brick 2907 No N/A 16293 (tpy) 54 Natural gas None na None No 246 51 57 6 7 ACME-2 EPN 20 Periodic 1970's 3.5 Face Brick 2907 No N/A 16293 (tpy) 54 Natural gas None na None No 246 51 57 6 7 ACME-2 EPN 21 Periodic 1970's 3.5 Face Brick 2907 No N/A 16293 (tpy) 54 Natural gas None na None No 246 51 57 6 7 ACME-2 EPN 22 Periodic 1970's 3.5 Face Brick 2907 No N/A 16293 (tpy) 54 Natural gas None na None No 246 51 57 6 7 ACME-2 EPN 23 Periodic 1970's 3.5 Face Brick 2907 No N/A 16293 (tpy) 54 Natural gas None na None No 246 51 57 6 7 ACME-3 EPN 30 Tunnel 1996 4.3 Shale Brick 8352 Yes 15.9815.8 74 Natural gas None na None No ACME-4 EPN 26 Periodic 1970's 4.2 Face Brick 3605 No N/A 18315 (tpy) 28 Natural gas None na None No 317 52 69 7 5 ACME-4 EPN 27 Periodic 1970's 4.2 Face Brick 3605 No N/A 18315 (tpy) 28 Natural gas None na None No 317 52 69 7 5 ACME-4 EPN 28 Periodic 1970's 4.2 Face Brick 3605 No N/A 18315 (tpy) 28 Natural gas None na None No 317 52 69 7 5 ACME-4 EPN 29 Periodic 1970's 4.2 Face Brick 3605 No N/A 18315 (tpy) 28 Natural gas None na None No 317 52 69 7 5 ACME-4 EPN 30 Periodic 1970's 4.2 Face Brick 3605 No N/A 18315 (tpy) 28 Natural gas None na None No 317 52 69 7 5 ACME-4 EPN 31 Periodic 1980's 4.2 Face Brick 3605 No N/A 18315 (tpy) 28 None na None No 317 52 69 7 5 ACME-5 Kiln A Tunnel 1960 3.3 Face Brick, architectural 8760 Yes 10.309.78 80 Natural gas None na None No ACME-5 Kiln B Tunnel 1961 3.3 Face Brick, architectural 6570 Yes 10.309.78 61 Natural gas None na None No ACME-5 Kiln C Tunnel 1962 3.3 Face Brick, architectural 8760 Yes 10.309.78 80 Natural gas None na None No ACME-6 tk-1 Tunnel 1982 4.0 Face Brick 8760 Yes 11.9912.56 56 Natural gas None na None No ACME-7 SN-6 Periodicdemolished ACME-7 SN-7 Periodicdemolished ACME-7 SN-8 Periodicdemolished ACME-8 tk-1 Tunnel 1961 1.8 Architectural 8400 No 10.00 9.9 73 Natural gas None na None No ACME-8 tk-2 Tunnel 1999 3.3 Face Brick 8760 Yes 19.1019.1 48 Natural gas None na None No ACME-9 tk-4 Tunnel 1968 3.4 Face Brick 8760 No 3.99 6.0 84 Natural gas None na None No ACME-9 tk-5 Tunnel 1970's 3.4 Face Brick 1416 No 3.99 6.0 15 Natural gas None na None No ACME-9 tk-6 Tunnel 1970's 3.4 Face Brick 8760 No 3.99 6.0 73 Natural gas None na None No ACME-10 Periodicdemolished ACME-10 Periodicdemolished ACME-10 Periodicdemolished ACME-10 Periodicdemolished ACME-10 Periodicdemolished ACME-10 Periodicdemolished ACME-10SN17 Periodic 1999 3.5 Face Brick 4505 No N/A 23964 (tpy) 77 Natural gas None na None No 257 53 85 5 10 ACME-10SN18 Periodic 1999 3.5 Face Brick 4505 No N/A 23964 (tpy) 77 Natural gas None na None No 257 53 85 5 10 ACME-10SN19 Periodic 2000 3.5 Face Brick 4505 No N/A 23964 (tpy) 77 Natural gas None na None No 257 53 85 5 10 ACME-11 Kiln 1 Periodic 1970's 4.1 Face Brick 2736 No N/A 16440 (tpy) 49 Natural gas None na None No 232 48 57 6 9 ACME-11 Kiln 2 Periodic 1970's 4.1 Face Brick 2736 No N/A 16440 (tpy) 49 Natural gas None na None No 232 48 57 6 9 ACME-11 Kiln 3 Periodic 1970's 4.1 Face Brick 2736 No N/A 16440 (tpy) 49 Natural gas None na None No 232 48 57 6 9 ACME-11 Kiln 4 Periodic 1970's 4.1 Face Brick 2736 No N/A 16440 (tpy) 49 Natural gas None na None No 232 48 57 6 9 ACME-11 Kiln 5 Periodic 1970's 4.1 Face Brick 2736 No N/A 16440 (tpy) 49 Natural gas None na None No 232 48 57 6 9 ACME-11 Kiln 6 Periodic 1970's 4.1 Face Brick 2736 No N/A 16440 (tpy) 49 Natural gas None na None No 232 48 57 6 9 ACME-11 Kiln 7 Periodic 2001 4.1 Face Brick 2736 No N/A 16440 (tpy) 49 Natural gas na 232 48 57 6 9 ACME-12 Tunnel 1984 3.0 Face Brick 8760 No 8.45 9.9 56 Natural gas None na None No ACME-13tk-1 Tunneldemolished ACME-13tk-2 Tunneldemolished ACME-14tk-1 Tunnel 1954 3.0 Face Brick 8760 No 5.78 9.9 82 Natural gas None na None No ACME-15tk1 Tunnel 1945 2.0 Face Brick 8328 No 5.436.39 42 Natural gas None na None No ACME-15tk2 Tunnel 1956 2.0 Face Brick 8616 No 5.436.39 43 Natural gas None na None No ACME-16tk-1 Tunnel 1979 3.5 Face Brick 8760 No 13.5420.55 93 Natural gas None na None No ACME-17tk-1 Tunnel 1981 4.0 Face Brick 6984 Yes 17.8117.13 54 Natural gas None na None No ACME-18tk-1 Tunnel 1968 3.7 Architectural 8760 No 9.66 9.9 88 Natural gas None na None No ACME-18tk-2 Tunnel 1978 3.7 Face Brick 8760 No 7.86 9.9 67 Natural gas None na None No ACME-19tk-1 Tunnel 1984 3.9 Face Brick 5808 Yes 21.0022.27 59 Natural gas None na None No ACME-20EPN 25 Tunnel 1960 4.4 Face Brick 8760 Yes 10.20 9.9 59 Natural gas None na None No ACME-20EPN 42 Tunnel 1962 4.4 Face Brick 0 No 5.10 5.59 65 Natural gas None na None No ACME-20EPN 44 Tunnel 1955 4.4 Face Brick 8760 No 5.10 5.59 26 Natural gas None na None No ACME-21 EUG-3-3 Tunnel 1984 3.0 Architectural, Face Brick 8760 No 8.519.99 96 Natural gas None na None No ACME-22tk-1 Tunnel 1944 3.0 Face Brick 6720 No 4.453.84 63 Natural gas None na None No ACME-23SN-02 Tunnel 1978 2.5 Face Brick 8760 No 7.01 8.56 80 Natural gas None na None No ACME-23 Periodicdemolished ACME-23 Periodicdemolished ACME-23 Periodicdemolished ACME-23 Periodicdemolished N/A - Not applicable FOR SAWDUST FIRED KILNS ONLY FUEL USAGE KILN SIZE**(a)** FACILITY and KILN IDs GENERAL INFORMATION

090000648192f139 FORM B - Kiln Information 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM C - APCD INFORMATION** FACILITY AND KILN IDs

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic]Control ID # (assign

based on ID used in Title V or using CD-1, 2, etc) Type Reason Control was InstalledNumber of kilns

vented to this control deviceYear control device

was installed Reagent TypeReagent feedrate (value) Units/ timeTotal fan hpTotal hp for other motors Water usage

(gpd) Added cooling

air, acfm Other utility

requirementsUnits/timeNumber of bagsBags- Length (ft)Bags- Width (ft)Bags- Diam (ft)Bag- material of constructionAvg Life of bags

(yrs) Cleaning method

ACME-17 tk-1 na Dry Injection/Fabric Filter (DIFF) Comply with

MACT 1 2007 OEP Hydrated Lime 

### 30 lbs / Hr 125 18.5 0 0 Compressed Air - 30 CFM 450 19' 5 7/8" 0.5 1.57 Gore on Glass Unknown Pulse ACME-19 tk-1 da-1 Dry Limestone Scrubber (DLA) Other 1 1991 SFP Limestone 86 lbs / Hr 50 40 0 0 N/A N/A 0 N/A N/A N/A N/A N/A N/A ACME-20 tk-1 na Dry Limestone Scrubber (DLA) Other 1 2000 TBP Limestone 1 Cubic Yards/Day 115 12 0 0 N/A N/A 0 N/A N/A N/A N/A N/A N/A

ACME-3 tk-1 dls-1 Dry Lime Scrubber (DLS) Other 1 1996 BTP Hydrated Lime 

### 110 Lbs. Fresh lbs / Hr 125 75 2880 0 Compressed Air 390 16' 0.5 1.57075 Gore on Gore 5 Pulse

ACME-5 tk-1 na Dry Injection/Fabric Filter (DIFF) Other 1 2005 DTP A Hydrated Lime 

### 88 lbs / Hr 147.5 34 0 0 Compressed Air 588 16.4 N/A 0.5 Needle Felt PTFE 5 years Pulse

ACME-5 tk-2 na Dry Injection/Fabric Filter (DIFF) Other 1 2005 DTP B Hydrated Lime 

### 88 lbs / Hr 147.5 34 0 0 Compressed Air 588 16.4 N/A 0.5 Needle Felt PTFE 5 years Pulse

ACME-5 tk-3 na Dry Injection/Fabric Filter (DIFF) Other 1 2005 DTP C Hydrated Lime 

### 88 lbs / Hr 147.5 34 0 0 Compressed Air 588 16.4 N/A 0.5 Needle Felt PTFE 5 years Pulse

ACME-6 tk-1 dls-1 Dry Lime Scrubber (DLS) Other 1 1998 DVP Hydrated Lime 

### 44 lbs / Hr 100 15 288 na Compressed Air 1152 8 0.5 0.5 Nomex 3 pulse

ACME-8 tk-2 na Dry Injection/Fabric Filter (DIFF) Other 1 2002 ENP Hydrated Lime 

### 135 lbs / Hr 150 16.5 0 6714 Compressed Air - 45 CFM 675 14 0.5 1.57075 Gore on Glass 5 Pulse N/A - Not Applicable DESIGN AND OPERATING PARAMETERS BAGHOUSE/FABRIC FILTER (Stand-alone or as Part of DLS/DIFF system)

090000648192f139 FORM C - APCD Info 11/17/2014

### INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM C - APCD INFORMATION**

Facility IDKiln ID(s) [Use the ID

from your permit or assign using TK-1, 2,etc for tunnel and PK1,2, etc for periodic]

ACME-17 tk-1 ACME-19 tk-1 ACME-20 tk-1

ACME-3 tk-1

ACME-5 tk-1

ACME-5 tk-2

ACME-5 tk-3

ACME-6 tk-1

ACME-8 tk-2 N/A - Not Applicable WET SCRUBBER OTHER CONTROL (please identify parameters and units monitored to verify control is functioning properly)

Air-to-cloth ratioCost of full set of bags Avg. compressed

air requirements, acfm Is reagent

recirculated or one-pass? If recirculated,

average ratio of recirculated to fresh reagent Number of

cascades Do you use

reconditioning drum/peeler?What is the rate

at which limestone is removed from the system as waste? If complying with

the MACT, do you monitor pressure drop or use an alternative?If complying with

the MACT, how do you verify sufficient limestone in hopper? Explain Other or

AlternativeType of scrubber

(e.g., venturi)Liquid flow rate

(gal/min) Pressure drop

across scrubber (inches of water)Design or

Monitoring Parameter Units / Time Design or Monitoring Parameter Units / Time Design or Monitoring ParameterUnits / Time

2.53:1 70000 30 One pass N/A N/A N/A 6 (approx) No N/A N/A N/A 6 Yes

3.0:1 225,000 Not Known Recirculated 225:1

165,191 approx 20 Recirculated 100:1

165,191 approx 20 Recirculated 100:1

165,191 approx 20 Recirculated 100:1

3.36:1 30,000 approx 30 Recirculated 99:1

3.25:1 60,750 45 One pass DLA DIFF or DLS

090000648192f139 FORM C - APCD Info 11/17/2014

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM D - TEST DATA** GENERAL INFORMATION TEST INFORMATION ADDITIONAL INFORMATION

FAC IDControl IDKiln/ Stack ID Test Date Report Date Type of TestUncontrolled (or inlet to control), Controlled, Both HF HCl PMHAP MetalsOtherReasons for Test APCD Parameters Monitored During Test Production rate of fired product during test (tph) Notes ACME-10na kiln 112/10/2003 Uncontrolled x x x state air permitting
--- NA - Periodic Cost: $17,500 ACME-15na kiln 110/14/2003 Uncontrolled x x x state air permitting
--- 5.43 Cost: $7,245 ACME-16na kiln 13/15/2002 Uncontrolled x x x state air permitting
--- 13.5 Cost: approx $6,000 ACME-17SN-07 SN-073/27/2007 Both x x x MACT Lime feed set point. 17.1 Cost: $35,000 ACME-19EPN 1 EPN 164/12/2006 Both x x x state air permitting & MACT

--- 21.08 Cost: $18,633 ACME-2na kiln 5 2/14/2003 Uncontrolled x x x state air permitting
--- NA - Periodic Cost: $20,940 ACME-20EPN 25 EPN 253/26/2002 Both x x x state air permitting
--- 10.2 ACME-21na TUP 9/6/2002 Uncontrolled x x x state air permitting
--- 8.5 ACME-3EPN 30 EPN 3010/5/2005 Both x x x MACT Lime feed set point. 16 Cost: $12,875 ACME-4na kiln 35/21/2003 Uncontrolled x x x state air permitting
--- NA - Periodic Cost: $19,845 ACME-5EPN 21 EPN 219/9/2005 Controlled x x state air permitting
--- 9.98 x 3kilns Cost: $36,340 ACME-6 Kiln 18/13/2003 x x x x state air permitting See stack test report 7.87 ACME-8EPN 16 EPN 163/15/2007 Both x x x MACT Lime feed set point. 17.36 Cost: $24,520 This summary does not include test data from the 1998 EPA survey. POLLUTANTS TESTED (Please put X in box to indicate pollutant was tested)

090000648192f139 FORM D - Test Data 11/17/2014

### FACILITY: BTP ACME-3

Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh 0.081 Reagent: Hydrated Lime Reagent Cost, $/ton $120.78 (1)

### Waste Reagent disposal cost, $/ton $27.00 Water treatment costs, $/gal NA
Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated HoursFrequency Staff Level Develop a start-up, shutdown, and malfunction planDevelop plan and educate staff 45Annually Managerial Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 45Annually Managerial
Bag replacement Replace single bag 2Bi-annuallyOperator Bag replacement Replace all bags 288Every 5 yearsMaintenance Maintain free-flowing lime (Describe action in next box and then add estimated burden) Maintaining vibrators 4week Operator

Daily Maintenance (list activity(ies) in next column)Spreadsheet attached Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach

Daily Maintenance (list activity(ies) in next column)Spreadsheet attached Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Control Device: Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate) 2005See stack test report for full list Both 12,875
1. Spent lime is managed on-site On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test Standard Activities- DLA (limestone) Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Maintain a log of number of waste bags taken off per day and calculate the amount used. On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

090000648192f139 FORM E - Monit-Other Costs-BTP 11/17/2014

# Scrubber PM's

Equipment Name Equipment NumberFrequency Procedure Est. Hours Est. Dollars

Scrubber Pneumatic Lubricators56AL 30 Days 1. Check and Fill lubricators(3) 1/2 hour $10 2. Fill with 10WT oil

Induced Draft Fan 56FA0600 Quarterly 1. Grease fan shaft pillow block bearings 3 $60 Procedair Scrubber 56CD0400 Bi-weekly 1. Check fluid levels1/2 hour $10
Anacaster Conveyor System56RAL0100 Annually 1. Change oil in reducer 2 $80
Bottom Rotary Airlock Feeder56RAL0301 Weekly 1. Check purge air lines for leaks 1/2 hour $10 2. Check fluid levels Thomas conveyor and Dodge Electric Motor 56SR0300 Weekly 1. Grease flange bearings 1/2 hour $10 2. Check reducer for leaks
Anacaster Conveyor System56RAL0300 Annually 1. Change oil in reducer 2 $40 Thomas conveyor and Dodge Electric Motor 56SR0200 Bi-weekly 1. Check fluid levels1/2 hour $10 Thomas conveyor and Dodge Electric Motor 56SR0600 Monthly 1. Lube and inspect drive chain 1 $20 Thomas conveyor and Dodge Electric Motor 56SR0200 Annually 1. Change oil in reducer 1 $20 2. Clean drain magnet Thomas conveyor and Dodge Electric Motor 56SR0110 Annually 1. Change oil in reducer 1 $20 2. Clean drain magnet
Bag house Waste Screw Feeder56SR0110 Weekly 1. Check for leaks 1 $20 2. Grease flange bearings 3. Check fluid levels
Rotary Airlock Feeder Baghouse56SR0110 Bi-weekly 1. Check fluid levels1/2 hour $10 Thomas conveyor and Dodge Electric Motor 56SR0110 Monthly 1. Lube and inspect drive chain 1 $20
Rotary Airlock Feeder Baghouse56RAL0110 Weekly 1. Check purge air lines for leaks 1/2 hour $10

Induced Draft Fan 56MD600 30 days 1. Check drive belts for tension,wear and cracks, tighten or replace as needed 1 $20 2. Check sheaves for wear, loose bolts, or cracks 3. Grease bearings & check for excessive heat/vibration

CML Northern Blower 56FA0600 Weekly 1. Grease 16 fan damper bearings 3 $60 2. Check belt appearance and tension 3. Inspect expansion joints 4. Feel for any normal vibration 5. Inspect pillow block bearings /remove guard for proper inspection 6. Co-ordinate bringing unit down w/burning supervisor and on duty burner

## Facility: OEP ACME-17

Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh 0.066 Reagent: Lime Reagent Cost, $/ton 115.68 Waste Reagent disposal cost, $/ton 35 Water treatment costs, $/gal N/A
Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated HoursFrequency Staff Level Develop a start-up, shutdown, and malfunction planDevelop plan and educate staff 45 Annually Managerial Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 45 Annually Managerial
Bag replacement Replace single bag 1.5 YearlyManagerial/Hourly Bag replacement Replace all bags N/A Maintain free-flowing lime (Describe action in next box and then add estimated burden) Change Eductor and Inductor Tubes BiWeekly as well as keep the feed hose clear of obstructions. Change Lime Bags 2.75 Weekly Hourly

Daily Maintenance (list activity(ies) in next column)See Attached! 2.3 WeeklyManagerial/Hourly Weekly Maintenance (list activity(ies) in next column) See Attached! 0.5 WeeklyManagerial/Hourly Monthly Maintenance (list activity(ies) in next column) N/A Semi-Annual Maintenance (list activity(ies) in next column) N/A Yearly Maintenance (list activity(ies) in next column)Black Light Test 16 YearlyManagerial/Hourly Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Quarterly-See Attached 1.0 QuarterlyManagerial/Hourly

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Control Device: Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate) 2007FTIR Both 35000NA Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

# DA**ILY**

**Date Visible Emissions (Yes/No)**  **Limefeed Setting Reagent Feed**  **Baghouse Dif. Pressure Rotary A** **irlock Lime Level in Bags**  **Drain Condensate from A ir Filters**  **Listen for A ccess Door Seal Leaks**  **Check Compressor Pressure and Temp. Check Compressed A** **ir Dryer for A larms**  **Listen for Compressed A ir Leaks**  **WEEKLY Date**  **Check all Pulse Hoses Check Pulse Header A** **ir Pressure**

**QUA RTERLY**  **Date Inspect Baghouse Clean A** **ir Plenum for Signs of Broken Bags**  **Inspect Inside the Baghouse Hopper to Verify that Lime Build-Up is not Occuring**  **Blow the Baghouse Diff. Pressure Taps Clean** 

## FACILITY: ENP ACME-8



## Please provide the following information for January 2008, if available for your facility Electricity cost, $/kwh .0688139/KWH Reagent: Dry Lime Reagent Cost, $/ton $107/Ton (1)

## Waste Reagent disposal cost, $/ton $27 Water treatment costs, $/gal N/A
Based on your experience complying with the now-vacated MACT, please provide as much information as possible below.

Activity Required by Activity Estimated HoursFrequency Staff Level Develop a start-up, shutdown, and malfunction planDevelop plan and educate staff 45 Annually Managerial Develop and implement an operating, maintenance, and monitoring plan Develop plan and educate staff 45 Annually Managerial
Bag replacement Replace single bag 1.5 YearlyManagerial/Hourly Bag replacement Replace all bags N/A Maintain free-flowing lime (Describe action in next box and then add estimated burden) Change Eductor and Inductor Tubes BiWeekly as well as keep the feed hose clear of obstructions. Change Lime Bags 2.75 Weekly Hourly

Daily Maintenance (list activity(ies) in next column)See Attached! 2.3 WeeklyManagerial/Hourly Weekly Maintenance (list activity(ies) in next column) See Attached! 0.5 WeeklyManagerial/Hourly Monthly Maintenance (list activity(ies) in next column) N/A Semi-Annual Maintenance (list activity(ies) in next column) N/A Yearly Maintenance (list activity(ies) in next column)N/A Other Frequency Maintenance (specify frequency and list activity(ies) in next column) Quarterly-See Attached 1.0 QuarterlyManagerial/Hourly

Meet requirement to "maintain adequate amount of limestone in hopper." (Describe action taken in next box, then add estimated burden). If different approaches are taken at different plants, please add rows and provide information on each approach

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Control Device: Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden) Compliance demonstration Activity (describe and estimate burden)

Daily Maintenance (list activity(ies) in next column) Weekly Maintenance (list activity(ies) in next column) Monthly Maintenance (list activity(ies) in next column) Semi-Annual Maintenance (list activity(ies) in next column) Yearly Maintenance (list activity(ies) in next column) Other Frequency Maintenance (specify frequency and list activity(ies) in next column)

Test Costs

Stack Test Year Test Methods (please list all test methods conducted during stack test) Uncontrolled (include uncontrolled stack or APCD inlet)? Controlled? Both? Cost ($) Notes (Include Any site/preparation costs not included in estimate) 2007FTIR Testing Controlled 24,519 $

1. Spent lime is managed on-site. Please provide actual costs for stack tests you have conducted in the past three years. Please list all test methods included in the test Standard Activities- Baghouse/DIFF/DLS

On-going Maintenance ( Please complete for one representative DIFF/DLS within your company. In lieu of completing this table, submit copy of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- DLA (limestone)

On-going Maintenance ( Please complete for one representative DLA within your company. In lieu of completing this table, submit list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

Standard Activities- Wet Scrubber or Other Control

On-going Maintenance ( Please complete for one representative other control within your company. In lieu of completing this table, submit list of maintenance activities from your OMMP and provide estimate of hours/labor beside the table)

# DA**ILY**

**Date Visible Emissions (Yes/No)**  **Limefeed Setting Reagent Feed**  **Baghouse Dif. Pressure Rotary A** **irlock Lime Level in Bags**  **Drain Condensate from A ir Filters**  **Listen for A ccess Door Seal Leaks**  **Check Compressor Pressure and Temp. Check Compressed A** **ir Dryer for A larms**  **Listen for Compressed A ir Leaks** 

**WEEKLY**
**Date Check all Pulse Hoses**  **Check Pulse Header A ir Pressure** 

**QUA RTERLY**  **Date Inspect Baghouse Clean A** **ir Plenum for Signs of Broken Bags**  **Inspect Inside the Baghouse Hopper to Verify that Lime Build-Up is not Occuring**  **Blow the Baghouse Diff. Pressure Taps Clean** 

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM F - ECONOMICS IMPACTS INFORMATION**Product Selling Price Labor Rates as of January 2008



# Confidential information prov**ided in hard copy .** 

090000648192f139 FORM F -CONFIDENTIAL 11/17/2014

# INFORMATION COLLECTION REQUEST FOR THE BRICK AND STRUCTURAL CLAY PRODUCTS MANUFACTURING INDUSTRY

**FORM G - ADDITIONAL QUESTIONS** Question Response 1. Please provide a copy of the cost estimate for your selected control device and explain any differences between the estimated and final installed costs. Costs should include costs for ancillary equipment, such as reconditioning drums, water treatment systems, etc The actual cost estimates are confidential however the budgeted cost for installation of a DIFF control device at Acme Ouachita (Facility 17) was $1,532,310.11 and the actual install cost was $1,529,177.77. A DLS installation will cost approximately $2.0MM. 2. Do you currently do any work or operating practices (i.e., other than the use of an air pollution control device) that would have an impact on HF, HCl, or PM emissions from your kilns? If yes, please explain. No. 3. Do you have any data available on the fluorine or chlorine contents of your raw materials? If yes, please explain the types of information you have, the test method used to determine these contents, the frequency in which you test your raw materials, and any other information you feel is relevant to this discussion. No. 4. If you answered YES to #3, please include copies of your raw material testing for either: the past two months OR the past 10 tests, whichever is more. Please indicate which you are submitted in the response section to this question. N/A
5. If you operate periodic kilns, please provide a time-temperature profile for each typical batch cycle. The profiles should show the duration of each temperature phase of the cycle from the time the kiln is fired to the time when the fired shapes can be removed from the kiln. (See instructions for example profile.) Also provide the additional information requested on Form B. Preheat - 40 hrs; Soak - 6-10 hrs; Cooling - 24 hrs.
6. If you operate periodic kilns, do you have any information regarding technological and/or economic limitations to testing those kilns?Due to the fluctuations in temperature/flow/emission concentrations, stack testing is much more expensive than testing tunnel kilns since the testing occurs over the entire firing cycle of the kiln, which averages 50 hours. 7. Please provide a copy of a process flow diagram for your facility, if available. Not available.

090000648192f139 FORM G - Additional Questions 11/17/2014

# These are the picklists for the other tables - this sheet will be hidden when the survey is sent to facilities.

CORPSIZEHAPSIZE KILNTYPE FUEL SECFUELCONTROL REASON YESNOTESTS STAFF RECIR DLA1 DLA2 Yes 0-99Major source Tunnel Natural gas NoneDry Limestone Adsorber (DLA)Comply with

MACT Yes UncontrolledOperator RecirculatedPressure Drop Daily climb to

hopper

100-249Area Source (true) Tunnel- low profile or roller Sawdust Natural gas Dry Injection/Fabric

Filter (DIFF) Become

Synthetic Minor No Controlled MaintenanceOne passAlternativeRemote visual insp. 249-499Area Source (synthetic)Tunnel-inactive Coal SawdustDry Lime Scrubber (DLS) SO2 control Both Engineer Fill/discharge records >500Not sure Periodic Fuel Oil Coal Wet Scrubber Particulate/ opac. control Manager Other Periodic-shuttle Landfill/Biogas Fuel OilFabric Filter/ Baghouse only Other

Periodic-beehive Other PropaneLime system (unsure if DIFF or DLS) Landfilll/ BiogasSpray Dryer/

Electrostatic Precipitator OtherOther