Till: I:NS'.l'RIImlll'l' CALIBRATIOR RBCORD 

UNIT #3 

QUA!iTKRLY 

TAG: PDT 

a·. LOOP: 350 .;g : _DBSCRIPON: PR.BSSORB DIP'F. TRANSMI'ITB 

~ . SBRVICB: BAGl!OUSB INLBT/OUTLBT 

MANOP ACT: YOKOGAWA 

I«>DRL: 

LOCATION: FIELD 

LP-Sitt: 

P&ID: 3035 

REMARKS: 

INSTL-RMXS: 

SPBC- RMirS: 

S/N: 

SCALB: 0-15 in we 

CALIB-IN: 

CALIB-OOT: 4-20 ·MADC 

PROCBSS-SP: 

INST•Sl?: 

-ACTION: 

I/0 NUMBBR: 

· cu.mpanos NOTBS 

USB PNBOMATIC CALIBRATION BENCB WITH INCLINE MANCMBTBR AND 

LOOP CALll!RATOR. INPUT PNBUMATIC SIGNAL AND RBAD OO'IPlfl' 

WI'l'H LOOP CALIBRATOR. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

0.1 lb/hr 

IRPO'l VJI.LUB 

0 

INS"'tltl»>KKf IUW)JNG 

Before calibrat:iOJl 

Mt:er Ca.librat:iOJl {(. 02at6 

IS" we 

C!I,WR!UQH SOORC' BKfBR'Wl< 

Comments: 

P~orllled by:_-"-d:..~<~::::a,.a<06.:k.C;__+/o:::..~'-'-',...,_ Date:, -06/Pf Time: ~~ fPthJPM 

JB Place'--~;-;-:-;-:---:::--:--- CALSHRBT.WDB (Field or Sbo.P! 

VES 008200 
TJIG: 

~~. DBSC:U~~ ~ SKRVICB: 

PT 

300 

Tlfi DISTRUMimT CALIBRATION RBCORD 

ONlT #3 · QtlliR'l'BRLY 

MANUFACT: 

MODBL: 

Rosemount 

1151 DP 

t.OCA'l'ION: 

PRBSSURB TRANSMITTBR 

LOW CHAMBSR PRESS. 

FIELD SCALB: -7.5 to +2 .5 in. we. 

LP-SBT: CALIB-IN: 

P&ID: 3032 CALIB-OOT: 4-20 MliDC 

RllMARltS: PROCBSS-SP: 

INS'l'L-RMKS : INST-SP: 

SPBC-RMKS: ACTION: 

S/!l: I/0 NUMBBR: 

Coxmect transmitter to be calibrated to pressure source 

and calibrated referenc.e (Manometer) , input appropriate 

pressure and verify with current meter. 

Complete and affix a properly filled-out calibration 

sticker. · 

See Manufactures l i terature for detailed i nstructions. Fill out and affix a new calibration sticker. 

0.1 lb/hr 

CAJ.,TBRATIOV RBROR_T 

l:&P\Il VALtJB 

·-z.rwc Before Calibration 

M ter Calibration 

0 '·D'R'r;JOH SOTJRCB PB'!IWB"':' 

Caaments: c.! 

JB 

CALSHBBT. WDB 

Place: ____ ~~ --~--~--- (Fiel.d or Shop) 

VES 008201 
: 

TAG: PT 

'lWI IliST1UlMBNT CALIBRAl'ION RBCORD 

mr.tT 13 

Qt!AR.TKRLY 

.• . · LOOP: 319 

• : DESCIUPON: PRBSSURB TRANS!UTI'BR 

·,W; SBRVICB: UPPBR CHAMBER PRBSSORB 

MANO;PAC'l'; 

MODBL: 

LOCATION: PIBLD SCALB: - 7.5 to +2.5 in. we . 

&· ··.:.v 

LP-SBT: 

P&lD: 3033 

RRMARKS: 

INSTL- RMKS: 

SPBC-RMICS: 

S/N: 

CU.IB-IN: 

CALIB--OOT: 4-20 MliDC 

PROCBSS-SP: 

INST-SP: 

ACTIOO: 

I/0 NOMBBR: 

Connect transmitter to be calibrated to pressure source 

and calibrated reference (Manooaeter), input appropriate 

pressure and verify with cu.rient meter. 

Complete and affix a properLy filled-~t calibration 

sticker. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

0.1 lb/hr . 

QWBp&TIQH RBPQRT 

lBPO'l VALDB I:ll!r.DUliiBII RDDDIG 

____ -...£Z~-~~CJ.......::C.:.___s_e£<_ore Calibration · {{.;¢ 111 A 

2 {"0u& 4t · 19. 9Jtm4 . . 

Mt:er Calibration «o3mA 

pt.!Bp.TTQH SOPRC' RBORBER 

Coulnents: 

Performed by: ,h?.ze. / aG 

JB 

/K;rht oateJ/-/) .. ro? Time,//~JQ# PM 

CALSHBBT. WDB Place=---~~~~--~~~--­ (P'ield or Sbop) 

VES 008202 
TAG: 

.:· ·,, LOOP: 

TWI IHSTRlJMKRT CALIBRATION R.BCORD 

. UNIT it3 

QOARTKRLY 

~- DBSCR.IPON: Tribe 

~ · SKRVICB: Baghouse Leak Detection 

LOCATION: FLO 

MANUPACr: Auburn 

MODBL: TRIBO. dgd 

SCALB: 0-1000pa 

CALIB- IN': 0-1000pa 

CALIB- OU'.l': 4-20ma. 

LP-SBT: 

P&ID: 

RBMARJCS: 

INSTL-RMJCSi 

SPBC-RMltS: 

S/N: 

PROCI!SS-SP: 

I NST-SP: 

ACTION: 

I/0 NIJMBBR: 

C!LIBR! TXQJI ft[JTB$ 

Disconnect the input cable at the BNC connector on the input 

card, 8Ild check ·for zero. Use Auburn, Triboflow, filed test 

unit, mode1 2902, to input a Pico-Amp signal of SOOpa and 

record these values. 

0.1 lb/hr 

CA!·IflRATIQH RBPORT 

Illlwt VlWJB DSJ:iUiii&NT JUW>ni:; 

----..l..{)~(l-~A~ ~_ore Cal.ibration • (}-/ (JA 

SDO pA 501.1 f'A 

Mt:&- Calibration 

Performed by: _6, _). 6< fllJ Date: 11-J{).Dj Time: I/:3D~PM 

JB 

CALSHBBT. WDB Place:--..,~~,.....::~-----­ ~orSbop} 

VES 008203 
.. TIU INSTRDMS:IIT CALXBRATION RECORD 

UNIT #3 

QOA]n'KRLY 

.•. TAG: AT &-i LOOP: 389 

•1<!,1,0!' DBSCRIPON: OXYGBN· MANUPACT: COSA 

"' SBRVICB: STACK GAS ANALYZER MODEL: 

LOCATION: FIELD 

LP-SBT~ 

P&ID: 3035 

RBMARKS: 

SCALE: 0-2St 

CALIB- IN: 0-25t 

CALIB-OOT: 4-20 MADC 

PROCBSS-SP: 

DISTL-RMXS : 

SPBC-RMXS: ·S/N: 

INST-SP: 

ACTION: 

I/O NUMB.BR: 

Flow calibration gas at 2 - 3 psig and 3 scfh 

. . See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

O.l .lb/hr 

CALIBRATION RBpOI!T 

lHPOT VALUE . lliS t Rl MllR'l' RBIDDil 

2.9 Before Calibration 

2!.ZS: 

Mter CaLibratiozi 

ZERO GAB CYL # :_,_~_,.C'-'-1..._1 u.;81J.....,...(;. -----

SPAN GAS CYL #: 3 A{,m 1·3 4 

Comments: · fl/p ~ '):\J:t'~ /Lz ,p 

Perl!omed ey:f'?1!r d 

'3. D 

JB 

CALSHBRT. NOB Place=----~~ ~---­ (1'!te1ijr Shop) 

VES 008204 
TAG: AT 

· . LOOP: 388B 

'1'Wl: INS l'RllMBNT CALil!l!ATIOIIJ RBCOJID 

UNIT #3 

QUARTBRLY 

1i2. DBSCRIPOll: HC MANUFACT : Thermo Blect. co. ,,,_, S.RRVICB : STACX GAS ANllLYZBR MODBL: 51C 

SCALB: 0-100 PPM 

CALm-IN: . LOCATION: STACK: LP- SilT: 556 

P&m: 

RI!MARG: 

INSTL-RMitS: 

SPHC-RMKS: 

' S/ll: · 

CALIB-OUT: 4-20 MADC 

PROCBSS-SP,: 

INST-SP: 

ACTION: 

I/0 NOMBBR: 

C!I,D?ATIOR Rn"SS 

1) Open sample gas bottle valves. 2) Press MBNl1 Button · 3) Press CliL.IBRATI.ON · 

4) Press ZBR.O ADJUST 

5) Press SPAN ADJUST after 4) f inished 

6) Press RON after 5)finisbed 

7) Close sample gas bottles. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

0.1 lb/hr 

C'l\LIRp!TIQR REPORT 

INWr VALtm 

0 Before Calibration 

ALter C..librat:ion 

GAS CYL #:_'---------

Coowmts: ~N~o~~c~~~~~~~-------------------------

Performed by:-'&4"""'-"-A""k;.::;:;.. · ______ Date: 

JB 

CALSHB.JS:,...,..,.l'. 01 WDB Place=----~~~~~~~~--­ (F.ield or Sbop) 

VES 008205 
~= a LOOP: 

~%i f' ' DBSCRIPON: 

~ SKRVICB: 

LOCA:l'ION : 

LP-SBT: 

. P&ID: 

RRMliRIS: 

INSTL-RMK.S: 

AT 

388B 

OPACITY 

STli.Clc GAS 

S'tl\CK 

MANUFACT: 

MODBL: 

SCALB: 

CALIB-IN: 

CALIB-00'1': 

PROCSSS-SP: 

INST-SP: 

TRLBDYNB INST. 

LightHawk 

0-lOOt 

4-20 MliDC 

SPBC-RMKS: 2. 00 to S • 72ma ACTION: 

S/N: I/0 NUMBKR: 

Clean windows. 

See Manufactures literature tor detailed instructions. 

Pill out and affix a new calibration sticker. 

O.l. lb/hr 

·lRPtll'. VAUJB 

CJLIBRATIOK QPORT 

DIS"I1!11'DT RBApDC 

Before Calibration 

Uter Cal:l.bratian 

VES 008206 
. ' . 

TAG: TT . . . LOOP: JOOA 

. DBSCRIPON: PLC TllBR.MOCOUPLB . SBRVICB: LOWER CHAMBRR 

LOCATION: FIBLD 

INPUT MANuFACT: 

MOOBL: 

SCALB: 

MOD ICON 

883-200 

0 -.2500 ~eg. p. 

LP-SHT:. TYPBK 

P&ID: 2032 

REMARKS: 

INsn.-RMltS: 

SPBC-RMXS: 

S/N: 

CAL.m-IN: 

CALm-OUT: 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/0 NllMBER: 

CAJ,Wl\TJClH HOTBS 

Use cold_junction compensated thermocouple calibrator to 

input a type K temperature signal of soo deg J!. and 2, 000 

deg. F. at input of PLC, then verify this si'Qgle on tli.e 

control panel. CRT. 

See Manufactures l.iterature for detail.ed instructions. 

Fill out aDd affix a new calibration sticker. 

0.1 lb/hr 

BeJ:ore · Calibratian 

.2,000° 

ALter Calibrati.an 

QI.TBB! T!OH 60QBCB QDP'RiifCR· 

Place: ____ ~~~~~-=~~----

~rSbopJ 

VES 008207 
· 

.. 

TJ\G: 'l'T 

Tlfi DiSTROMBNT CALIBRATION RBOO:RD 

tJNXT #3 

ANIIlmiL 

. " ·: LOOP: 300B 

~·i D~SCRIPON: PLC THBRMOCOUPLE INPUT 

•'&'<"> SKRVICB: LOWKR CHAMBKR 

LOCATION: FIBLD 

r.i>-SBT: 

P&ID: 3032 

RBMARXS: 

INSTL-RMl\'.S : 

SPBC-RMXS: 

S'/N: 

MANUFACT : MOD ICON 

MODEL: 883-200 

SCALB: 0-2500 deg. F. 

CALIB-:tN: TYPE K 

CALIB-OOT: 

PROCBSS-SP: 

INS'l'-SP: 

ACTION: 

I/O NOMBBR: 

CJI.WanoH lVrBS 

Use cold junction compensated theonocouple calibrator to 

input a type K temperature signal of 500 deg P. and 2,000 

deg.P. at input of PLC, then ve.rify this single on the 

control panel CRT . 

. see Manufactures literature for detailed instructions. 

Fill out and at fix a new calibration stiCker. 

0.1 lb/br 

CATJHAATIQN RBPORT 

DIWI' VALOB IRSiVI IMBI!iJ'r RJW)IJG 

soo<> f Be!ore CalibratiOJJ sooo 

2..ooo oF 2cxxf 

Alter Cuibratian 

Comments: 

Performed by;b....,__..:C J'S < 

JB 

Date: //;.{{) -DC) Time:~ 

CALSHBB'l'. WDB ~Sbop} Place: 

VES 008208 
'!'JIG: ... LOOP: 

f~ DBSC!UPON: l.Jf!W SHRVJ:CB: 

LOCATION: 

LP-SHT: 

P&ID: 

R.B:MARl(S : 

DJSTI,- RMI(S : 

SPIIC-RMICS: 

S/N: 

TT 

3 19A 

PLC THBRMOCOIJPLB INPUT 

UPPHR CHAMBBR 

FIELD 

3033 

Ml\NUFACT: 

MODBL: 

SCALE: 

CALIB-IN: 

CALIB-OOT: 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/0 NUMBER: 

QI.TBR! TJ()If RQTB$ . 

MODI CON 

883-200 

0-2500 deg. F . TYPE K 

Use co1d junction compensated thermocoup1e calibrator to 

input a type K temperature signal of 500 deg F. and 2, 000 

deg.F. at input of PLC, then verify this single on the 

cont-rol. panel CRT • 

. see Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

0.1 lb/hr 

C*t.IflR!TTQ}{ I RP()RT 

BeLore Calibration 

After CalibratiOJJ 

Coa:ments: 

Performed by: 6-.-: T. f?l ~ Date; 11-lD-Oj 'l'iue:?.,;'-{5" iM@ 

Place: ____ ~~~~ ~~~~---- . ~or' Shop) 

VES 008209 
.TAG: TI' . 

TWX niSl'ROMBNT CAI.IBRATIOH RBCOIZD 

mrrr t3 

.l'UilNllliL 

~ . LOOP: 319B ll!g;~ . DESCRIPON: PLC TBHRMOCOUPLB INPUT 

"""' SSRVICJ! : UPPER . Cl!l\MBBR 

MANUPACT: MODICON 

MODEL: 883-200 

LOCATION: FIELD 

LP-SHT: 

P&D>: 3033 . . REMARltS: 

INSTL-RMICS: 

SPBC-RMXS: 

S/N: 

SCALE: 0-2500 deg. F. 

CALIB-IN: TYPB K 

CALIB-OOT: 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/0 NUMBER: 

Use cold junction COIJt)ensated thermocouple calibrator to 

input a type K temperature signal of 500 deg F. and 2 ,000 

: deg_. F. at input of PLC, then verify this single on the' 

control panel CRT. 

See Manufactures literature for detailed instructions. 

Fill out aDd a ffix a new calibration sti cker. 

0.1 lb/h.r 

QLJ"BRATlOlf RBpOjT 

Before Calibration 

Mter C'4.l.ibratian · 

JB 

Performed by: f2 · T. ~ Date: 11-fQ.()'j Time: z;<.fiL AM@ 

CALSmmT. WDB 

Place: ____ ~~~~~~~----

~rSbop) 

VES 008210 
- . 

TAG: TT 

• ·- ·. . LOOP: 323 . 

. DBSCR.II?O!l: PLC THBRMOCOOPLB INPUT 

~JJ SBRVICB: SDA INLET 

MANUFACr: MODICON 

MODBL: 883-200 

LOCATION: FIRLD 

LP- SH'l': 

SCALE: 0-2500 deg. P. 

CALIB- .IN: TYPB K 

P&ID: 3033 CALIB-00'1': 

IIRMA:RKS: PROCI!SS-SP: 

INSTL- RM1CS: INST-SP: 

SPBC- RM1CS: ACTION: 

S/N: I/0 NUMBBR: 

Use cold junction compensated thermocouple calibrator to 

input a type K temperature sisnu of 500 deg F. and 2, ooo 

deg. F. at input of PLC, then verify this single on the 

control panel. CRT. · 

See Manufactures literature for detailed instructions. 

Pill out and affix a new calibration sticker. 

0.1 lb/hr . 

C!!.IBRllTTQN' RJPORT . 

Bet:ore calibration 

2_000°F 

ALter caJ.ibrat.ion 

Performed by:_:f>_.....=;r~._.6 '-"""--iffl2~"-- Date:/J-/0-Qj TUM:Z'<f~ A.M@ 

JB 

CALSHBB'l'. WDB 

Place: __ ~~--:::--,.--­

~orSbopJ 

VES 008211 
. . 

TAG: TT 

TNI INSTRIJMBNT CAL:mRATION RBCORD 

UNiT t3 

AmlOAL 

-

.. ,. LOOP: 370 

OBSCR!PON: PLC 'I'BXRMOCOUPL& INPUT 

SBRVICB: SOA OOTLI!T TBMP: 

MANO'FAC'l': MOOICON 

MODBL: · 883- 200 

LOCATION: PIBLD 

LP-SBT: 

P&ID: 3034 

RBMARICS: 

INSTL-RMKS: 

SPBC-RMXS: 

S/N: 

SCALB: 0-2500 deg. F. 

CALIB-IN: TYPB K 

CALIB-OUl':" 

PROCBSS-SP: 

INST- SP: 

ACTION: 

I/0 NUMBER: 

CU.TBIULTIOB lllTRJ) 

Use cold junction compensated tb:ermocouple calibrator to 

input a type K temperature signal of 500 deg P. and 2,000 

deg.P. at input of PLC, then verify tlrls single on the 

control panel CRT. · 

See Manufactures literature for detailed i nstructions. 

Pill out and affix a new calihra.tion sticker. 

0.1 lb/hr 

QI.mJ&TIOlf RBmRT 

Before CaJ.ibra:tion 

zooooF 

ALter cal.ibration 

Cmments: No caf,'bca.1:/rm ned=J. 

· Performed by:~ <t, < Jf12 

:IRS'l'R.IACBii'r RDrinc 

S0/ 0 

2ooz.. o 

e g:~·SHBBT. WDB . . Place: __ -?~~~~r-

~ -- ~~--or Sllop) 

VES 008212 
,• -

TAG: FT 

TWl: DISTR.IMKiiT CALIBRATION RBCORD 

tJRT1' •13 

.liNNOAL 

~~ LOOP: 383 <. "\ill DBSCRIPON: STACK FLOW TRANSMITTER 

" !itr• · S.BRVICB: STACK 

MANDPACT: Rosemount 

MODBL: 

LOCATION: FIRLD 

LP-SRT: 

P~m: 3035 

RBMARXS: 

SCALB: 0-20,000 ACPM 

CALIB-IN: 0-.S"WC 

CALIB-OUT: 4-20 MADC 

PROCBSS-SP: 

INSTL-RMKS: 

SPBC-RMKS: 

INST-SP: Set Damp/pot to mid point 

ACTION: 

S/N: I/0 NUMBBR: 

USB PNEUMATIC CALIBRATION BBNCH WITR INCLINE MANOMBTl!R AND 

LOOP CALIBRATOR. INPUT .PNEUMATIC SIGNAL AND READ OUTPUT 

WITH LOOP CALIBRATOR. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

0 .l. lb/hr 

. QI,mp!TIQN RRPORT 

BeLore Calibration 

ALter Calibration 

pr.WRITJ(II so••RO RRPRRqr.B· 

Coaments: 

Performed by:_-¥'/A~~!i;l/::....p~&o<S&...._;.)/,'- .. '-'m~ oate: /~b{ftfTime: IJ-'te:J~PN 

JB Place:---;::-;-:-~--==---=--- CMSHBKT·. WDB (Fiel.d or Shop) 

VES 008213 
TAG: PT 

'l'WI llilS'l'RXJMBNl' CALIBRAnON RKOOlZD 

UNIT #3 

.liNNUAL 

~ · IPOP: 315' ?~¥7.· DESCRIPON: FLOW TRANSMITTBR MANUFACT: MI CRO MOTION 

MODBL: DS-040S119SU 

SCALE: 0-3600 1b/hr 

CALIB- IN: 

~ SBRVICB: HIGH B'lU Liquid Feed 

LOCATION: PLD 

LP-SRT: 

P&ID: 3031 

RBMAR!S: 

CALIB-OOT: 4-20 MADe 

PROCBSS-SP: 

INSl'L-RMXS: Flow Cal. *11464128834.26 

SPBC-RMXS: 

INST-SP: 

ACTION: 

S/N: 238615 I/0 NOMBBR: 30001 . . 

Flush process piping, connect water hose to up~tream side of 

flow meter. set control system to appr opriate rate control, 

and read totali~er. flow water into a container and compare the toltalizer reading t o the -=red amount in container. 

See Manufactures literature for detailed instructions, FiU out and affix a new calibration sticker. 

0.1 lb/hr 

D1PI1l' v:umr 

/0 /bs. f er. r>t ;.., • <;.,, J 

II 

Q\HBQTIQN BRPQRT 

Bdore calibration 

m t n 

ALter calibration 

DISDWMBN'I RDDDIG 

ID.33ib~-

/0.()5: Jbs. 

QT:TBP!Tt¢H SOORCB RR!D'N"'B 

Coamellts : 

Performed by: -6, T. flu 

&~ JB ~ ·Place =---,~ .-<§:=:=t-t--:::--:---­ CALSRBBT. WDB ~rSbop) 

VES 008214 
' 0 

TAG: PT 

~I INS'l'RllMKNT CALIBRATION' RECORD 

UliTr #3 

ANNmiL 

-

·-.. LOOP: 316 

: DESCRIPON: FLOW TRANSMITTER 

S' SBR.Vl:CB: LOW BTO 

MANUPACT: MICRO MOTION 

MODBL: DS-040 

SCALE: 0-3600 lb/hr 

CALIB-IN: 

LOCllTION: Pt.D 

LP-SBT: 

P&ID: 3031 

REMlUUCS: 

INSTL- RMJCS: 

SPBC-RMKS: 

S/N: 

CALIB-OOT: 4-20 MADC 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/0 NOMBBR: 30002 

OI.IBpATtOll lfOTBS 

Flua.h process piping, connect water hose to upstrl\!am side of 

flow meter. set control system to appropriate rate control, ~ read total.izer, flow water into a cantainer and compare 

the toltalizer reading to t he measured amount in container. 

see Maaufactures literature for detailed instructions. 

Fill out ~ affix a new calibration sticker. 

0.1 lb/hr 

C!I·TRRIT'JQH RBpmrt 

DIPUT VALUB ~ RJW>DC 

}0 ~hs. per. M'"· s;,, ~%:: callbrae.tOll Cf :1~ Jb5.-

COI!IIIelltS: 

Performed by : ~ert ~ JB 

CALSHBBT. WDB 

Mter CalibratiOll 

Place:----,~~~~--~~~----­ ~or Sbop) 

VES 008215 
TAG: FT 

Tlfl DIS'.l'RtlMKNT CALJ:BRATION RECORD 

tiNIT #3 

ANNtiliL 

· LOOP: 388 . 

~}§. DBSCRIPON: PLOW TRANSMITTBR Ml\NUFACT: E-H 

• <(i% SKRVICB: LIMB SLmtRY TO HEAD TANK MODBL: 

LOCATION: FIELD 

LP-SRT: 

P&ID: 3034 

RBMARXS: 

DISTL- RMJrS : 

SPBC-RMXS: 

S/N: 

SCALB: 0-20 GPM 

CALIB- rN: 

CALIB-OOT: 4-20 MADC 

PROCESS- SP": 

rNST-SP: 

ACTION: 

I/0 NUMBER: 

ESTABLISH UNIPORM PLOW INTO CONTAINER, RBAD TO'l'ALIZBR, PLOW 

PLUID INTO GRAI>UATBD CONTAINER AND VERIFY WITH TOTALIZER. 

·see Manufactures literature for detailed instruct ions. 

Fil.l out and affix a new calibration sticker. 

0.1 lb/hr 

Qt,I.WATJ'Otl BR'PQRT 

ALter calibration 

'C'J\LTJWU'J'OH Sf!IRCB 'VB8'!'3 

COIIIIIIeD.tB: 

P6rformed by: £,;...._T:f;.; ('f2 

JB 

CALSHBKT. ifDB Place=-----~~~~----------­

. e;or Shop) 

VES 008216 
/1 

Scale lnspedlon Report 

Custaner. ONYX ENIIIRONM8'JTAL 

tfT MOBilE AVENUE ~UGET, 1L 62201 

l.ocatlon: Dlnx:t lnjocllon 

M'G/Modot Wl130 

Scale Type: VEHCLE 

Cope~ 60000l,B 

S<>olo was found In Tolononce: 0 yeo lRJno . .-f 

~~I Wo!gts Sallo~ £m:r(..,.) 

"""""" (Aal<a.nd) • 

section 1 2 1 000 lh ao 5 lb -ss lb 

Sectic:m. 2 21,000 )J) 20,910 lb -ao u. 

• U,ODD J.J> 21,"""'"" .. .., Se<>Uoo. • n,ooo .1b 21, """ '"" +0 J.J> 

5ect1cm 5 ... 000 J.J> ... 000 .1b +O .J.J> 

SOCU.Oll 6 21,000 J.J> 21,005 J.J> •• J.J> 

Bui<I.4>W~ WoOgt;ls A!>l>fiod Sc*Rod,g 

(Asblod) Enw(~ 

~octian 6 3, 000 lb 3,005 lb +5 lb 

,ouu ~ O, UU> .u> +> '"" 

• uuu ..., > ,UU> LD +> LD 

...... '"" .......... +> '"" , .... ooo .., ....... .... +> ..... 

~~·. 00~ .1.0 18,UU> J.l> +> .l.D 

e.cl:l.OD • 21 , ••• .u> ...... Ul +>J..D 

cal CD: 1111212009 NOlCtcal duo: !lOci¥ 

- Todlnlc:lon RoglotnOion t: ~ IL. ' 

-.lptlon: 

Serlalllo: 

Scalo No: 

llMslcns: 

T- -

+1- •• lb 

+1- 20 lb 

+t- 20 lJ> 

+/- 20 lJ> 

+I- 20 lJ> 

+/- 2 0 J.J> 

T- -

+1- 5 lb 

+r- ~ ..., 

+t- •• ..., 

+r- .. ..., 

+r- .., ..., 

+t- •• ...., 

+t- 20 ...., 

Job a&-. LT217!51 

a -OI L 

013121 

3 

5UI 

-

•tt •r.:~Litt) """""'"" .. 21 006 lb 

ll,OOO lb 

...... ...., . .......... ll,•uu .u> 

21, ··~ .LD 

. 

Scolo~Mw 

A4 II•O(AsiAII) 

Aa:opt/ 

RljooO 

ACOI:Pf 

A.CCJIJT 

~ 

""-"""" 

~ 

AWJ<fi 

_, 

RAijod 

ACC:IIPt' 

A~< 

~ 

~· 

............ 

""""""' """""" 

ltoport II: 68961881 

FOR CUII'!'aoiER US!; CNL Y 

Uo-llollty of -.,"""""' ,..._ on ""'""" 

I 

~· \_W R~~ ---------------- ~R --~---------- .. • ll*~tfilll llldlte....,.,.._.,.lnV,;...,.. 

' ,... ... , 

.. .....-tii,._,.,...,._ .... ~ 

VES 008217 
... . !; 

' 

· aMIEEI<l. v uNiT 1113 (CMS TM IC4039) PAGE10F2 

cotiPUANCe CHECK SHEET 

ti .;. oPsv.llNG PAAAMETERS PlCCO!L f!WCOIL PASS FAlL 

lt~-r: 

~ 1 OCl 'TRY POSillON Cap Open (D791 00401 

2 OCl UPI'flR CHAMBER TEIIP. <17941or IMlN AVG IXNl57 00402 

3 OCL HI STU-MAX -o2811HR 00964 00403 

• OCL LOWER CHAMBER n:MP. <1590 lor 1MIN AVG 00869 00404 

~ 5 'oet LO STU 1/HR MAX ... 1822 fiHR • 00966 ~ 8 OCl FWEGASHCL >liD PPIA 1HR Roling""''· 00871 00406 

7 OCL FWEGASCO >100 PAA 1 HR R<6lg ll'lg. 00872 00407 

8 OCl FWE GAS Of'ACfiY c>3()% for 480 SecJIY. 00873 00408 

9 OCL FU.E GAS OPAOTY ~instil- 0087+ 00408 

. .10 OCl FLUE GAS FtJ:1N RATE >17,198~i>r >111(N. 00875 00.10 

1t OCL ' HEAT INPUT ...,8MSTUIHR 00885 00.11 

12 OCL CHLORINE INI'VT 217~R 00886 00.12 

13 OCL SCUD FEEDIMl WAX ->1041 1/HR 00980 00.13 

~ ,. OCL UPPER CIWif!lER TEIIP. <1&45 OEGF HR ROU.JNG AVG 00883 00.1+ 

15 OCL SPECIAL/lY FEEDEDIIHR MM -1/HR 00982 00.15 

17 AWFC Silo\ OlJTlErTEMP. >500 cleg. F 1MIN avg. 00887 00417 

18 AWFC BAG HOUSE OFF .PR. DROP. -zwc OR >0>10'WC 11o1N avg. 00689 00.18 7, 

18 AWFC FUJEGASCO oo>500 PAA 1 MIN avg. 00890 00.19 7 

2ll AWFC FU.EGAS02 =<:!% fMIN avg. 00882 00420 7 

21 AWfC FUJEGASHC - 10 PAA I MIN ll'lg. 00883 IIOQ1 .;;; 22 AWFC FWEGASHCL a>500 PPM 1MIN llvg. 008IM 00422 

23 AWFC FUJE GAS FtOW RA:TE a>, 720 ACFN inst. 00895 oo.23 7 

4- AWFC FWE GAs Of'AOTY ..,.10%1MINaYg. 00897 004214. 7 

~~ AWFC UYW CKAMBm TEIIP. <16,17 deg. F 1 HR rollng ovg. 00882 oo.25 7 

~•'" AWFC LOWER CHAMijER PRESS ea...1•wcb' 5-=::s 00884 00426 7 

27 AWFC UPPER CHAMBER PRESS -..l'wcfor 5oecs 00865 OOQ7 7 

28 AWFc FAIU:R OF PROCESS MONilOR LOSS OF S1GHAL 00864 00426 7 

2:9 AWFC 10 FAN FAIUJRE LOIS& C/1-ID FNf M COWDtCI' Oft V8 Jo8 MIN. 00863 00426 

30 AWFC Uc.t.C TEMPa · TBIPERATURE > 2400.0EG. F 01600 00.00 

32 MWfC All WASTE FEED OFF FROM FDC >'IFSitllOOWNitWAJAU,YIW* PIX 00880 ~ 

35 MWFC FLUEGASHCL ..,.50 PPM IHR rolling avg. 00878 00435 

36 MWFC HEAT INPUT e>15.5 M8TU'HR aullci.- 00880 oo.36 

'$1 MWFC CHI.ORINE INPUT . -2331bs/HR 00881 00437 

38 NWFC E-STOPS 0< TIC MODULE &sTOP & TIC MOOUI.E irtllc:IM ~ 00438 

39 MWFC FLUE GAS CO · ~PPM 1HR rolling- 00881 00439 

40 MWFC ATOMIZER HI-H \ll)ndjon ..... >5 mi'tuiM 0011112 004<10 

+1 SWFC SPEC. FEED =>72oWHl EX• WED 00863 00ll41 

VES 008218 
. , 

BIWEEI<LYUNfTI3 

COMPUANCE ctECK steT 

~ f.:..-.: !?'" 

42 SWFC 

43 SWFC 

45 SWFC 

46 SWFC 

47 SWFC 

48 MWFC 

so MWFC 

51 SWFC 

52 OI'L 

6S OI'L 

66 OPL 

~ OPL 

68 OI'L 

69 OI'L 

70 OPL 

71 OI'L 

72 OPL 

73 OPL 

74 OPl 

'75 OPL 

76 OPL 

77 OI'L 

fi;:: 

W OPL 

81 

82 

83 

84 

85 

. 66 

~ 

88 

OI'L 

OPL 

AWFC 

OCL 

AWFC 

t.IWFC 

SWFC 

. ~liNG PARAWETERS 

HIBlU 

LOBlU 

HIBlU (""" note f) 

LOBlU (see note 1) 

SPECIALITY FEED 

><>2012JJ/HR EXCEEDED 

... ~EXCaDSJ 

LOSS OF SIGNAL 

LOSS OF SIGNAL 

LOSS Of SIGNAl 

NORTH & SOUTH IPS AlARMS FAlla> _....,.,.,_ CUT-ICml 

NOR1H I SOUTH IPS seR\9tS FAII.ED ~ 1'W!D OUf·IIOflt IC:n'M 

DIRECT INJECT COMMON ALARM 

Bog ..__ Doi1ICfion 5\'IIDm (TI1bo) 

Pumpallle 1 Hollr Roa1i Total OPL 

Non-Pumpabre 1 Hollr Roling ToW OPL . 

TollllwasfB 1 HourRolruT*IOPL 

CL 12 HollrRolilg T* OPL 

Low llolalllo 12 Hour~ Total OPt. 

Semi. Volatile 12 Hour R.o101Q Total 0PL 

IAeR:I.Iy 12 Hollr R<6-V Tol:al OPL 

Aab 12 Hour Rclilng Tolll OPL 

PCc Tempendute 1 Hour Rolling A-• Low OPL 

seC Tetnpltllure 1 Hcu Roling A-Low OPL 

SOAOuiJetT~ 1 Ho..-~A- High OA. 

Baghouse Dlfl\nntiai-11Ao._ Average Low OPL 

DifenwDII-....1 t.lnuleA-liQh 01'1. 

Silicic HCL Ccrredlld 1 Hcx.r RDa11J A..._ High OPL 

-CO Collected 1 Hcu Roling A-.ge ltgh OPL 

S111ck Flow 1 HourRoa11 A-H"ogll OPL 

BlU 1 HeaT* OPL 

Hrt CUHra Une Flow 1 MihoAe Awtage t1ii1> OPL 

u .... ~ 0ons1ty 1 Hour Roling Avenoge Low 

W1U. NOT ACCEPT SOUD CHARGES >760 I<BnJILB 

(00 NORTH TANK FARM, BIWEEI<L Y OIECI<S) 

H11D1 Alomizir1g Nt low Pn1$SUnt otann (manual chedc) 

LoiDI Alornldng Ali low-...-...'"""""" chodl) 

Sj>ec:iaty-Abool>iag Nt Low"'-"....,.,(.......,. c:Mol() 

<ONOITION LIMIT 

...wTOMATlC WASn: FEED CUTOFF 

-SC W/ISTE FEED CUTOFF 

-sPECIFIC WNITE FEBl CL!TOFF 

(CMS Tal<lC4039) PAGE20F2 

PLCCOil BWCOIL PASS FAIL 

00965 00442 

•/ 

00967 00443 =$= 03019 OCl445 

03020 004-48 

03021 00447 7 

05703 

05705 

004-48 " =;::. 004SO 

03132 00451 7 

08205 04113 . 08206 04114 7 

08208 04115 7 

08211 04116 7 

08214 04117 ./ 

08216 04118 

08218 04119 ~ 011220 . 04120 

08222 04121 ~ 08224 04122 7 

011225 04123 

08227 04124 '7 

08228 04125 

08232 04129 7 

08236 04127 . 

08244 04128 

08244 04128 ~ 08251 04130 

08156 04132 . 7 

7 

./ 

......... 

.......... 

~------------------------------~-----------------------------

Plr"' 

b.fi'l:B0..¥_3 

414107 HK 

01\TE: 

, 

PlACE: 

lliE: /.'S"S" 

VES 008219 
.. : ~;. . .. BIWEElO.. y uNtr #3 (eMS Task IC4039) PAGE10F2 

COMPIJANC(! ctiECK StiEET 

-=-• OPERATING PARMETERS f'lCCOIL BWCOIL PASS FAIL "' .... ., <~~ .. '~-~ .. 1 OCI.. TRV POSITJOH Cap()pon 00791 00101 v 

2 OCI.. UPPet CHAJ.IBER lBIP. <1794 "": 111m1 A VG 00857 007402 v 

3 OCI.. HI BlU l!IHR MAX 00«2811'/HR 00964 00403 v 

4 OCL LOWER CHAMBER lEMP. <UiOO for 1M!N AVG 00869 00404 (,::: 

5 Oct. LO BlUMiRMAX •.t8221MR 00966 00405 v 

6 OCl FWEGASHCL >100 PPM tt-R Roa>g ""'U· 00671 00106 v. 

7 OCL FLUE GAS CO >tOOPPM1HR ~avg.. 00672 00107 ~ 

8 C,X:L FLUE GAS OPACITY =-30% for 460 Sec.Jt6-. 0087:3 00106 .::::. 

9 OCL FLUE GAS OPACITY oo!IO%inslantanii0Uil 0087-4 001109 . / 

)0 OCL FUlE GAS RJJW RAJE >17, 198 AGFM for >1 MIN. 00875 00110 .::::. 

1t OCL HEAT H'lJT - 16M8TUIHR 00665 00111 c.. 

12 OCL CHLORINE INPIIT >217WIR 00666 00-412 L 

13 OCt. souo FEED 111-R MAX ... 1041~ 00960 00-413 

14 OCL UPPet CHAMBER TBoW'. <11145 DEGF 1-R ROt.JJNG AVG 00883 00-414 ~ 15 OCL SPEClAUTY FEEDED l!IHR MAX 

-- 00962 00115 

17 AWFC S!lA oun.ETTEMP. >500 doG- F 1 MIN ""''· 00887 90417 c.. 

18 AWFC BAG HOUSE DIFF.PR. DROP. e<2'WC OR =>111'WC 1MIN ""''· 00889 00418 ./ 

19 AWFC FlUE GAS CO OC>500 PPM 1M1H INIJ. 00890 00-419 / 

20 AWFC Fli.JEGAS02 · -:3% 1MIN avg. 00892 00-420 

21 AWFC FLUEGASHC ... tOPPM1MIN1111J. 00893 00421 

22 

23 

AWFC 

AWFC 

FLUE 

FLUE 

GAS 

GAS FLOW 

Hct. 

RAJE -. 

o:o«l9 

720 

PPM 

ACFM 

1 t.1N 

inll 

a.g. 00894 

00695 

00422 

00123 ~ ·~~ AWFC FLUE GAS OPACITY ,..tO% 1MIN avg. 00897. 00424 

', .. ~ AWFC LOW CHAMBER TEMP. <1617 ~· F 1HR R>IJng 111111· 00892 004U ~~ ::'1£ v...:~;;'i:' AWFC LOWER CHAMBER PRESS - .t•wcfor 5uca 00884 0042.e c. 

27 -AWFC UPPER CHANBER PRESS -.t" wcfor 511011S 00885 00-427 / 

28· AWFc FAlLER OF PROCESS MONITOR LOSS OF SIGNAL 00884 00428 / 

29 AWFC 10 FAN FAILURE LC*O# DMN W COM1'N:I'OitVB.S MIN 00863 00-4~ 

30 AWFC uCu:TEMPS. TEW'ERATVRE > 2400 DEG. F 01600 

•7 00430 

32 IIN'IFC AU. WAS'TC FEED OFF FROM FIX YW_.........._Y,_PIX 00680 00432 I' ·as MWFC FlUE GAS HCL *'60PPMtHR~INQ. 00678 00435 / 

36 MWFC IEATINPUT =>15.5 MSTU1iR •••• ..,., I!IJ880 00436 · / 

37 MWFC CK.ORJNE INPUT •2331>o1HR 00681 00437 / 

38 MWFC IS-STOPS or TIC MOOULE 6STOP & TIC NOOULE lneclfwo 00699 00438 c. 

39 MWFC FlUE GAS CO ~PPII1HR~avg. 00891 00438 

'"' -4-1 SWFC 

MWFC ATOMIZER 

SPEC. FEED »72

~ 

4l!IHR 

Vlbnnlon 

EXCEEDED 

... >6,...... 00892 

00963 

004-40 ~ 00441 z 

VES 008220 
)!WEEKI. Y UNIT #3 

::OMPUANCE CHECK SHEET 

i 

42 SWFC 

.o43 SWFC 

-IS SWFC 

<48 SWFC 

47 SWFC 

<48 MWI'C 

50 MWFC 

51 SWFC 

52 OPL 

65 OPL 

56 OPL 

• 87 OPL 

68 OPl 

89 OPI, 

70 OPL 

71 OPL 

72 OPL 

73 OPL 

74 OPL 

'15 OPL 

76 OPL 

77 OPL 

:"" OPL e ,OPL 

\ W$>OPL 

81 OPl 

82 OPL 

63 AWFC 

84 

85 

. 86 

87 

88 

OCL 

AWf(; 

loiWFC 

SWFC 

OPERATlNG PARAMETERS 

HISTU 

LOSTU 

HIIJTU (see nota 1) 

LOIJTU(seono1&1) 

SI'ECIAI.J1Y FEED 

..,.20121!1HR EXCEEDED 

.-t9931JHR EXCEEDED 

LOSs OF SIGNAL 

LOSS OF SIGNAL 

lOSS Of SIGNAL 

~ &SOIIlliiPSAIAAMS FMBI.........,.,._.,_OUT_IOTM 

NORtH & soc.rnt FS SERVERS fMS!D ~TMDOUTI'DRIIOTK 

DIRECT INJECT COMMON ALARM 

~ Leak Doledion System (Tri>o) 

f'lll1labio 1 Hour Rali!g T...., OPl 

Nat>-l'lmpallle 1 Hour~ T...., OPL 

Tolalwas!e 1 Hour Rolrq Tolol OPl 

CL 12 Hour Roling To4al OPL 

LJ>wVolalllo12Hoor-.gTdal OPl 

Serrd. Volalile 12 Hour~ Total OPL 

Mlwt:tly 12 Hoor Rclifll ToCIII OPl 

/WI12 Hour Roling Talal OPL 

PCC Temponillnt 1 lieu Rcllng A-l.Dw OPL 

sec Tempen~~~.n 1 1tu Roling "-Low OPL 

SOA 0Utret Temperallre 1 lieu RDii1g "-age High OPl 

Baghouse 

~ 

Ollrerential.........., 1 ---Low OPl 

Dtlfeotolliol ""-re 1 ........ A_ High OPl 

Sbldt HQ. C<lmlc:ted 1 Hour Rollilg A-High OPL 

st8c:1c CO Con'ldlod 1 Hour Rcllr1g A-High OPL 

S1aclt Flow 1 Hour R<6lg AY9tllge High OPl 

BTU 1 HourT...., OPl 

~ C111b Lime Flow 1 Mnula A-ltgh OPL 

l.lme Slurry l:lonsfty 1 lieu Raling A-l.Dw 

WILL NOT ACCEPT SOUD CHARGES >750 KB1lJ/L8 

(DO NORTH TANK FARM. BIWEEKLY CHECKS) 

tWI All¥nizt1g AJr lJ>w Phiao.re alarm (manual c:hed() 

l..oiDI At>mizlng /IJr Loor-alarm (lnonual chedQ 

Specially Feeder Alornizi1g IW Low Preoan alarm (mllllUIII cl1eell) 

-coiCIIl10N Ut.tT 

.....uTOUATlC WASTE FEED CUTOFF 

-MSC WASTE FEED CUTOfF 

ooSPB:IFIC WASTE FEED CUTOFF 

(CMS Taslc 1¢4039} PAGE20f2 

PlCCO!L. BWCOIL · PASS FAIL 

CXSf1 

00965 00442 

00443 7 ~ 03019 00445 / 

03020 00448 

03021 oo47 / 

05703 00448 / 

05705 00450 / 

03132 00451 

/ 

08205 04113 .:::. 

08205 0411.<4 / 

08205 04115 / 

08211 04118 / 

0821<4 04117 .::::: 08216 04118 

08218 04119 '5- · 

08220 04120 7 

08222 04121 

0822.4 04122 $ 

08228 04123 7 

08227 0412<4 7 

08228 04126 

08232 04128 :;? 

08236 04127 7 

08244 04128 7 

0112<14 04129 7 

08251 04130 / 

08156 04132 7 . 7 

7 

z 

L. 

c. 

------------------------------~------------~---------------

DATE: I 0 -2 B-i:}Cf · TlME: 8.''f7 $M 

PLACE: 

) 

VES 008221 
, ~· 

: · . .,.. 

•' 

BiWEEKL V uNiT 113 {eMS Task IC4009) PA.GE1 OF2 

COMPUANCij CHECK SHEET 

tt oPERATING PARA/oETERS P\.CCOIL BWCOtl PASS FAIL 

• 1 OCL lRV POSillON Cap ()pen 00791 00401 

2 OCL ~CHAM~TBIP. <17'94 for1MIN AVG 00867 0040Z 

3 OCL HI BTU-MAX 

-- 00954 00403 

4 OCL LOWER CHAMBER TEMP. <fSOO for1MIN AVG 001169 00404 

5 OCL LO BTU ..-HR MAX a.1822#1HR 00966 00405 

6 OCL A.UEGASHCL >100PPN1HR Rolh;~~~~g. 00871 00405 

7 OCL FLUEGASCQ >100 PPN 1HR ~ 1111g. ooen 00401 

8 OCL FLUE GAS OPACffV oo30l[, fDr 480 Sec.!Hr. 00873 00405 

9 · OCL FLUE GAS OPACITY >060% inslan1aneous 00874 00400 

.10 OCL FLUE GAS FIJYIN RATE >17, 198 ACi:fM til< >1 MIN. 00875 00410 

1t OCL ' HEAT INPUT oo16 M81l.IIHR 00865 00411 / 

12 OCL CHLORJNE INPUT >2171bo/HR 00866 00412 7 

13 OCL SOUO FEED #IHR MAX ,..1041fiHR 00960 00413 

14 OCL UPPER CHAM~ TBIP. <184SOEGF HR ROUlNG AVG 00883 00414 =4= 

15 OCL SI'ECW..ITY FEEDB> MiR MAX -fiHR 00982 00415 / 

17 AWFC SOA OUTLETTEMP. >600 de9- F 1MIN ""'I- 00667 00417 ,.,--

18 AWFC BAG. HOUSE OtFF.PR. DROP. •<ZWC OR oo>10"WC 1MIN avg. 00889 00418 .c::. 

19 AWFC FWEGAsCO oO!iOO PPM 1MIN ng. 00890 00419 /-

20 AWFC AJ.JEGAS02 -<l%11o1N~ 00892 00420 .:::::. 

21 AWFC FLUEGASHC oo10PPM 1MIN ""'I- 00893 00421 ,.::::: 22 AWFC FLUEGASHCL OOo!iOO PPN 1 MIN e.g. 00894 00422 .c:. 

23 AWFC FLUE GAS Fl:rJW RATE .,. , 720 ACFM lnst. 00895 004:13 1~ 

'""'- AWFC FLUE GAs OPACffV =>10%1MN~ 00887 ()()G4 'Itt:::[_ 

ii. AWFC lOW CHAioii!ER TEMP. <1.817 deg. F 1HR ~"''I- 00882 00425 / ~;,~tl AWFC LO-CHAMBER PR!"5S - .I" web' 5secs 00864 00425 =-f.= 27 AWFC UPPER CHAM~ PRESS -. r we fDr 5 oocs 00685 00427 

28 AWFc FAlLER OF PROCESS MONITOR LOSS OF SIGNAL 00864 00428 

' 10 FAN FAlWRE 00863 7 . 29 AWFC LI»SDFIDFMNCOMfACTORW"' ... 00429 

30 AWFC UCiLC TEMPS. TBIPERATIJRE > 2400.0EG. F 01600 00430 7 . 32 MWFC ALL WASTE FEED OFF FROM RX Wf--.w.LYI'ACIIPOC 00880' 00432 7 

7 g 

35 t.fNFC · A.1JE GAS HCL Q!iQ PPN 1HR ~ avg. 00878 00435 

7 . 36 MWFC HEAT INPI.IT C>15.5 MB1UIHR .... ,. d 00880 00436 

MWf'c CHLORINE N"UT . . 37 ->233-' . 00881 00437 ? 

38 MWfC ~s or TIC M<lOUIJ.: 6-STOP & TIC MalUI..E inociiiiD 00899 00438 /, 

39 MWf'C FLUE GAS CO 0050 Pf'Soi1HR lllll1g avg. 00891 00439 

40 MWFC ATOMIZER HWI\IlDIIcn IM.>S- 008112 00440 7 "~ t. 

41 SWFC SPEC. FEED -~ EXCEEJJa) 00963 00441 /) 

VES 008222 
BIWE.El<l Y UNIT 13 

COMPLIANCE CHECK sttEET 

f.} OPBV\TlNG PARAioE1B1S 

' 

. 

~2 SWFC Hl8T1J ->20121/HR EXCEEDED 

o43 SWFC LOB1U -=>19931/HR EXCEEDS> 

45 SWFC HI8'TU (see,_ 1) LOSS OF SIGNAL 

-46 SWFC LOB1U <-nola 1) LOSS OF SIGNAL 

~7 SWFC SPECIAUTY FEED LOSS ~F S1GNAL 

o48 IIWFC NORTH&-SOUilfiPS~FAIUD.,.,.....,.,....,._OUT,...."""' 

50 MWFC NOOml& SCIUIIII'SSBIIIBtSM&S> .,.,.....,.,...TIIII!D CllfRIRICml 

51 SWFC DIRECTIN..ECT COMMON ALARM 

52 OPL Bag'Leak De\ection Syolnm (Tri>o) 

65 OPL ~ 1 Hour Rolir1g Tela! OPL 

68 OPL Nor>f'l.wnpallle 1 Hour Rolir1g Tela! OPL 

fJ7 OPL Tela!- 1 Hour RDIIng Tolll OPL 

68 OPL CL 12 Hour Rolling Tolal OPL 

69 OPL !..-~ 12 Hour Rolr1g Tccal OPL 

70 OPL Seoi. V-12 Hour Rclk1(l ToCal OPL 

71 OPt.. lolc!ra.wy 12 Hour~ Tolal OPL 

72 OPL Ash 12 HourRolingTo481 OPL 

73 OPl PCC Tem,.,.wre1 Hour RDDlg A.vvi(Jel...ow OPL 

7~ OPL SCC ~ 1 Hour RoiiOJgA-I...owOPL 

75 OPL SOA 0<JUet Tetnpen!lbo'e 1 Hour -.Q A-High OPL 

76 OPL Baghouse Dlll'etential ..,_,, 1 -A-Low OPL 

77 OPl ~ Cllftwetlliill ~ 1MirWA-High OPL 

?\OPt 

Slacl< HCL Cotredlod 1 Hour Roling A--ligh OPl 

• OPt Slacl< co CorTec:led 1 Hour RDIIng ... _ .. OPt 

' ~~ OPL St8dt Flow 1 Hour Rolling"- High OPt.. 

81 

82 

8S 

84 

65 

·. 68 

fJ7 

88 

OPL 81U 1 HoLrTocal OPL 

OPt ~ C11tira Lime Flow 1Minule A"""'Q8 High OPL 

AWFC Lime SlurTy Donoily 1 Hour Rc61g ... _ Low 

WILL NOT ACCEPT SOUD CHARGES >750 KB1Uil.B 

(1)\) NORTH TANK FARM, BIWEEI<LY CHECKS) 

HiiDI ~""'Low "-alarm (manual_, 

l..oiDI AkJrnizing ""' Low l'lessln alanD (manual d1ec:kJ 

Speciolty Foodet Alxlmlring Alt Low "'-"""alarm (.........t c:Mel:). 

OCL ooCONOITlON UMIT 

A.WFC ~TlCWASTEFEBlCUTOFF 

MWFC • ooNISC WASTE FEED Ct1TOFF 

SWFC o;SPECIFIC WASTE FEED Cl1TOFF 

(CMS Taslc IC4o39} PAGE20F2 

Pt.CCOL fiWCOll PASS FAL 

~ 00965 00442 

00981 00443 

03019 011445 

03020 00446 

03021 00447 

05703 00448 -+ 

05705 00450 7 

03132 ~1 

08106 

082ll5 

041\4 

04113 . 08208 04115 c.. 

08211 04118 . =? 08214 04117 

08216 04118 

08218 04119 

08220 04120 =z 

08222 04121 c:. . 08224 04122 

08226 041 23 =£. 

08227 04124 

08228 04125 f08232 04128 =* 08238 04127 

082# 04128 

082# . 04129 

08251 04130 7 

08156' 04132 7 . 

/ 

7 

c.. 

9 

" 

Ox·~------------------------------~--------------------------

DATE: 11-zs-o9 TNE : 

PLACE: 

VES 008223 
• ' 

• atWEEI<l. v uNIT 113 

COMPUANCECNECKSHEET 

.-..,. 

tJ OPERATING· PAIWAETERS 

1 OCl TRVPOSmON 

2 OCl UPPER OiAMBERTENP. 

3 OCl HI B'TU#IHRMAX 

4 OCl LOWER Ct!AMBER TEMP. 

5 OCL LO 8TlJ 1/HR MAX 

8 OCl R.UEGASHCL 

T OCl R.UEGASCO 

8 OCL R.UE GAS OPACITY 

9 OCl FlUE GAS OPACITY 

10 OCl FLlE GAS FlDW RATE 

1t OCl HEAT INPUT 

12 OCl CHLORINE INPUT 

13 OCL SOliD FEED #IHR MAX 

14 OCL UPPER CHAMBER TEMP. 

15 OCl SPECIAUTY FEE£61;fiHR MAX 

17 AWFC SDA Ol1TI..ET TEMI'. 18 AWFC BAG HOUSE DJFF.PR. DROP. 

19 AWFC A.UEGASCO 

20 AWFC R.UEGAS02 

21 AWFC R.UEGASHC 

22 AWFC A.UEGASHCL 

23 AWFC R.UE GAS Fl;OW RATE 

~ """· AWFC A.UE GAs pPACITY 

~ AWFC I.{]W CHAioO!ER 1841'. 

-.;~ .:-:r AWFC LOWER CHAMSat PRESS 

27 AWFC UPPER CHAMBER PRESS 

28 AWFc FAH.ER OF PROCESS MONITOR 

29 AWFC IOFAH FAILURE 

30 AWFC ~TEMPS: 

32 MWFC ALL WASTE FEED OFF FROM AX 

35 · MWFC A.UEGAS HCL 

38 MWFC HEAT INPUT 

37 MWFC CHLORINE INPUT 

38 MWFC 6STOPS or TIC NOilUI.E 

38 MWFC A.UEGASCO 

40 MWFC ATOMIZER 

41 SWFC SPEC. FEED 

(CMS Task 104039) PAGEt OF2 

PlC COIL BWCOIL PASS FAIL 

cap ()pen 00791 00401 ./ 

<1794 for 1 MIH AVG 00857 00402 1/ . ..:>«18 ;fiHR 00964 00403 / . 

<1500for1MINAVG 00869 00404 ,-/ 

;..1822 ;fiHR 00006, 00405 i/ 

•tOO PPII1HR Rolir1g 111111• 00871 00406 j 

»100 PPII1HR. Rolir1g 111111- 001172 004(17 1/ ... 30% lbr480 SecJHr. 00873 00408 / 

00000% lnsblnlaneOCJs 00874 00!109 1/ 

»17, 198 AGFN for '>1 MIN. 00875 00410 '1/ ... ,6 MII1\JIHR 00865 00411 ,y 

l>2171bs/HR 00865 00412 " t/. ..:>1 04 t #IHR ,00980 00413 / 

<1845DEGF HRROUUNGAVG 00883 00414 1/ 

oo60811HR 00982 00415 '/ 

>a:JO deg. F 1I.CIH- 00887 00417 / 

-<Z"WC OR ..,.10'WC 1MIN a-g. 00889 00418 / . -sOD PPM 1MIN avg. 00890 00419 / 

~ 1 MIN a..g. 00892 0042o 1/ 

o010PPII1MINaov. 00893 110421 1/ 

-sOD PPM 1 WI lwg. 00894 . 004.22 r/ 

- . 72P ACFN i'1ot. 00895 00423 1:/ 

o010% 1MINavg. 00897 00424 1/ 

<11117 deg. F 1HR ~ 111111- 00882 !lO'W i/. 

- .t• we for 5 sees 00684 00428 / -.. ~ we for Ssees 00885 00427 / 

LOSS OF SIGNAl. 00984 00428 v 

LC*: (F IDFM M CIDI('[AC1'0RVWlOI Ill( 00863 00429 t/ 

TEMPERATURE> 2400 DEG. F 01600 00430 u 

WF-IWIUALLYFIIOM PU 00880 00432 1/ 

-so PP111 HR rolmg ~~~~g. 00878 00435 v'~ 

oOf5.5~~ 00880 00436 ,/. 

o0233ibsltiR 00881 00437 (/ 

6-STOP & TIC MODULE Inactive 00899 00438 ,/' 

-so PPII 1 HR IOII01g ~~~~g. 00891 00439 /I ..... lllnllon .... >5-- 008112 00440 I/_, 

o>724MIR EllCEEVEl1 00983 00441 r/ 

VES 008224 
·I 

BII~Y UNIT #3 (CMS Tast IC4o:39) PAGE:ZOI'2 

COMPLIANCE CHECK SHEET 

.-" 

-

OPERATING PAAMElERS PLC ClOIL BWCOfL PASS FAll 

-42 SWFC HI81U ..,.2012111*{ EXCEEDED ~ 004.ol2 v 

43 SWFC LOBTU ""19!pi/HR EXceEDED 00!167 00443 

I 'IS SWFC HlBTU (..,. nole.1) LOSS OF SIGNAL 03019 00445 

46 SWFC LOBTU (see note 1) LOSS OF SIGNAL 03020 00446 

47 S'M'C SPECWJIY FEED LOSS Of SIGNAL 031121 OOK1 

-48 MWFC NORTH & SOIII}IIPS AlARMS FAILBl .,....NCAllOHS,...., our,.,.ocmt 05703 00446 

50 MWFC NORTH& SOUTH PS 8ERVERS fAI..B) COM 'W'41101f'alM!:O OUT 1'0" II01lt 05705 00450 

51 SWFC DIRECT INJECT OOMMON ALARM 03132 00451 v 

52 OPL Bag Leak Dele<:llon s,sem (Tribo) 

* 

65 . OPL Plmpallle 1 Hour~ Tolal OPL 08205 04113 

156 OPl. Non-l'umpable 1 How~ T!llai OPl.. 082011 04114 

67 OPL Tolalwula 1 Hour Rolling Total OPl. 082011 04115 

68 OPl. a. 12 lieu Ro&1g Tolal OPL 011211 04118 

Iiiii OPl. l.ow~ 12 lieu Roalg TCICal OPl 08214 04117 ·t/ 

70 OPL Semi. Volatile 12 How Rcllng Tolal OPL 08218 04118 . 

71 OPL Mem.ry 12 Hour Roflr1l Tolal OPL 08218 04119 

n OPl. Ml12 Hou-~ Tolal OPl 08220 04120 

73 OPl PCC Te.,.,_,.1 Hour Rdlng AVW19tlow OPL 08222 04121 

74 OPl. SCCT~ 1 Hour Rolling A-LDw OPL 08224 04122 

'15 OPl SOA Oufi!t Ternpe<aUe 1 Hou-Roling A._. High OPl 08226 04123 

76 OPL Baghouoe Oilferentiall'nleounlf MiluM A- Low OPl . 08227 0412. 

77 OPL ~~Pressure 1-A-High OPL 08228 04125 . 

.,0 OPl. Stadt HCt Ccrreded 1 Hou-~ A\llllla98 tfiglt OPl 08232 04128 

~@ N Stadt CO eoma.d 1 Hou-Roling AWJ119& H1gh OPL 08236 04127 .;:,·; OPl 

1~ 0Pl Sfaclc:Aow 1 HourRoalg A-Hljjh OPL 08244 04128 "" 81 OPL BTU 1 Hou-Total OPl 08244 04129 

82 OPL Hrt Clottnt line Flow 1 Minute A""rago High OPL 08251 04130 v 

83 AWFC LJtna Slurry~ 1 Hour Roling A-Low 081156 04132 

.

M 

65 

68 HWDII\!DmiZing 

(00 

Will. 

NORTiiTANK 

NOT ICCEP'f 

Nt 1..-

F

SOUO 

ARM, 

,_... 

BIWEEI<LYCHECKS) 

CHARGES 

a1am1 (manual 

>750 I<BTUIL8 

ctlecll) 

~ 8

88 

7 

oa. 

S

-coNDfTlOH 

r..a.a 

pecially 

Alon"lzillg 

Feeder 

UloiiT 

Jilt

Alllnm1g 

.__ l'reoslft 

I>Jr Low,_..., 

...... panu.l 

llann 

ctlecll) 

(....,.. ct.eiO ~ AWFC -.AUTOMATIC WASTE F£E0 CUTOFF 

MWFC -MISe WASTE FEED CUTOFF 

SWFC <SI'ECIFIC WASTE FEED CUTOFF 

ON . 

OATE : /1-f{-0 C) TIME: 

PI.AC£: CcrGoiRoom 

VES 008225 
ABSOLUTE CAUBRA TION AUDIT (ACA) OA I A :SHI:t: 1 

3 COSA Unit# - ---- Serial# -------

Parameter NIST Traceable Calibration standards 

'ro- 02 25% Gas Concentration 

r CO-low range 200ppm Low (Zero) 0 ± 

r CQ.fligh range 3000ppm Mid 8.93 :t 

r HCI 1000ppm Higll 15 ± 

Run Number Concentration Di1ference 

Reference Antlyzer . Low . Mid 

1..t.ow 0 0.2 .{1.2 -

2-Mid · 8.93 8.88 - 0.05 

. ~lgh 15 15-1 - - 4-l.ow 0 0.2 .{1.2 -

5-M'id 8.93 8.83 - 0.1 

&.1-ligh 15 15.1 - -

7..t.ow 0 0.2 .{1.2 - th\1id 8.93 8.83 - 0.1 

9-H_igh 15 15 - - Mew! Difrenn:e:: .{1.20 0.08 

Callblation Enor = .C.BO'Yo 0.33% 

.Calibraticin Error= Mean Difference/ SJlo!51 VakJe * 100 

Bill Adams 

Name 

Sign~re 21412010 .· 

Ell Tech 

Tille 

912312009 

Dale 

o.s 

0.5 

0.5 

ffiQh 

-

-

.{1,1 

-

-

.{1,1 

-

-

.o 

.{1.07 

.{1.27% 

VES 008226 
ABSOLUTE CALIBRATION AUDIT (ACA) DATA SHEET 

3 Serial # _ _ __ 1_54 __ _ Unit# - - - - -

Parameter NIST Traceable Calibration Standards 

(' 02 25% Gas Concentration 

·r- CO-low range 20Dppm Low (Zero) 0 ± 10 

r CO-high range 3000ppm Mid 68.9 ± 10' 

f' HCI 1000ppm High 152 ± 10 

Run Number Concan !ration EXfference 

Reference Mf!Ayw Low Mid High . 

1-l..ow 0 0.8 -0.8 - - 2-Mid 68.9 73.3 - 4 .4 - 3-High 152 152.9 - - -0.9 

4-low 0 1 -1 - - &-Mid . 68.9 72.1 - -3.2 - 6-!flgh 152 148.3 - - 3.7 

7-l..ow 0 -0.3 0.3 - - s.M'Kl 68.9 71.6 - -2.7 - 9·.ff . lg h 152 148.1 - - 3.9 

Mean Difference = -0.50 -3.43 2.23 

Calbation Eni>r = -0..25% -1.72% 1.12% 

cailla1iln Error= Mean D!frornnce I Spell Vak!e • 100 

SUI Adams Ell Tech 

Name Title 

" ·8/M. ~i!:tl. ., 9lnl2.fXYiJ \{ . 

Slgnabie 2/412010 Date 

VES 008227 
ABSOLUI t CAlltii<AIIUN AUUII (AI,;AJ UAIA ;:,n):t:l 

Unit# 3 Serial #_--'-__ 1_54 __ _ -----'--

Parameter NIST Traceable Calibration Standards 

ro2 25% Gas Concenlration 

r CO-low range 200ppm Law(Zero) 0 ± 

r: C<Hlgh range 3000ppm Mid 107i.1 ± 

r HCI 1000ppm High 2285 ± 

Run Number Concenlralon Difference 

Reference An~ Low Mid 

14..ow 0 0.8 .{1.8 - 2-Mld 1079.1 1127.1 - · 48 

3-High 2285 'l2B7.5 . - - . 4-low 0 0.9 .{1.9 -

5-Mid . 1079.1 1081:6 - -2.5 

6-Hlgh 2285 2265.1 - - 7-lnN 0 .{1.3 0.3 - s.Mid 1079.1 1076.1 - 3 

9-High 2285 2252.4· - -

Mean Diffefence = .{1.47 -15.83 

Calibration Enor = .o.cn% .0.53% 

CiJ!bration 8Tor = Mean Di!feleoce I Span VIU • 100 

SiR Adams 

Signature 2/412010 

Ell TECH 

Title 

9f23/2009 

Date 

' 

150 

150 

150 

High 

-

-

-2.5 

-

-

19.9 

-

-

32.6 

16.67 

1>.56% 

VES 008228 
•

i.?i· . e'.'· 

"""' 

JUS:;ULU II: t;ALII:!KA IIUN AUUII lR~A} UA I A ;,nee I 

Unit# 3 ---~-

Serial # ____ 154 __ _ 

Parameter NIST Traceable calibration Standards 

r 02 25% Gas · Concentratioo 

r CO-low range 200ppm Low (Zero) 0 ± 

r CO-hgh range 3000ppm · Mid 318 ± 

r.- Hcl 1000ppm H9t 730 ± 

Run Number .ConcelUration Dilf&reoce 

Reference /Wtfmf Low Mid 

1-l.Dw 0 0.8 .:0.8 - 2-Mid 318 326.8 - -8.8 

3-High 730 742.9 - - 4-low 0 0.9 -{).9 - 5-Mid 318 345.2 - -27 2. 

6-High 730 737.9 - -

7-I.J:Nt 0 -{).3 0.3 - 8-Mid 318 353.1 - -35.1 

9-H'tgh 730 737.1 - - Mean DifrereoJCe = -{).47 -23.70 

calibralm Enor = -{).05% -2.37% 

Calbation Error= Mean Diffecenc:e I Spat V;iue •100 

BiiiAdams · 

Signature 21412010 

Ell Tech 

Tille 

9123!2009 

50 

50 

50 

High 

-

-

-12.9 . 

-

-

-7.9 

-

-

-7.1 

-9.30 

-{).93% 

VES 008229 
Table 1 

Summary of Relative Accuracy Test Audit Results 

Veolla ES Teclmical Solutions 

Sauget,Difoois 

JUDe 22, 23 au.d 24, 2009 

Parameter l1Dits MeasaredRA 

Unit2 co ppm @.7%0, 0.004ppm' 

o,,dry %0, 0.09%' 

0,. wet %0, 0.13%' 

Unit 3 co ppm@7%0, 0.063 ppm' 

0,. dry %0, 0.02%' 

O,.wel %0, 0.31%' 

Unit4 co ppm@7%0, 1.146ppm' 

O,.dry ~ 0.15%' 

0, wet %0, • 0.46%' 

• Percent of emission stuld&rd or absolulc avuage differeoce (ppm or%). 

'PS4B. . · 

' PS3. 

INcteATORClMSRATA · \'Bou.\I!S 

./ 

5 

Criteria 

5 , . 

1.0" 

I.O" 

s•• 

1.0" 

I.O"' 

s•• 

1.0 ... 

1.0"" 

l:liL1 

hWFail 

Pass 

Pass 

Pass 

Pass 

Pass 

Pus 

Pus 

Pass 

Pass 

IULY7,l009 

CI!C Projocl090-MI 

VES 008230 
rii 

(/) 

0 

~ 

"' w 

.... 

·"""-

~ 

Incinerator 

Dala Point 

Thermodynamic BTU 

HCUoUmo 

staclt co Corrected 

UmeSI\InyDenetty 

Sta.clt HCL Corrected 

Slack H,CL RCRA 

Stack 02 CorMcted 

Slack 02 Raw 

Staclt Opacity 

Stack Flow 

SDA OuUot Temp 

Baghoula 0111 P7en Low 

· Baghou•e Dill Preas High 

! Min 

AVO 

Wam 

!Min 

AVO 

SINt 

3 

!Min 

AVO 

OPL 

25.00000 :n.ooooo 33.60000 

460.0000 600.0000 

f1li0000 0.000000 

-400.0000 100.0000 

o4e<>.OOOO 000.0000 

4.000000 

•. 000000 3.000000 . 

a.oooooo 10.00000 

11!000.00 

430.0000 40,0.0000 

3.000000 :LOOOOOO 

8.000000 10.00000 

•, ow"':\~ 

~~ 

Vcolla 

Environmental Servlces 

S~U&atlllinoia 

Crated 

Period Stttt 

PerlodBo 

..-.1~1'i'A . 

~z .; 

1/lf.ZOIO 6:00AM 

1/112010 6:00AM 

lltnOIO 6:W AM 

· PagoJ of? 

lHrRolllllrRolllHrRoll lHrRolllHrR.olllHrRoU 12Hr 12Hl i2Hl 1Hl1:ot lHrTot IHrTot 

Wam Sbul OPL Tot TotShut To!OPL Roll TO!· RoUTot Roll Tot Warn Shut OPL 

Wam Wom Shut . OPL 

. . . 1MOOOO I&.GOOOO 16.00000 

ao.ooooo n.ooooo 100.0000 

87.60000 87.30000 87.00000 

25.00000 32.00000 

20.00000 2.5.00000 100.0000 

14800.00 14i00.00 15147.00 

417.0000 418.0000 420.0000 
< m 

(/) 

0 

g 

~ 

"' ~ 

~'s~(P' ~ ,. 

•' 

StackTHC 

· Low BTU Weight 

Special Feed Welghl 

High BTU Weight 

Solido Weight 

PCC Temp 

SCCTemp 

Slad( CO RCAA 

Liquid Weight 

Wo!ght 

Chlo~ne 

Merwry 

Ash 

LowVolrile 

Semi Volatile 

8.000000 10.00000 

17110.000 ~-

11M10.000 1794.000 

• 460.0000 600.0000 

. • 

.. 

Veolia 

Bnvlronmmtal Savieea 

SqetD!inol.! 

1000.000 1020.000 10G3.000 

1771l000 1742.000 17>4.000 

1&&0.000 1U4.000 1849,000 

60.DOOOO 111),00000 1 00.0000 

%880.000 2960.CJOO 3107.000 

37150.000 3&60.000 <1017 .000 

•. 200.0000 218.0000 

D.003000 D.OO:l400 

823.0000 G73.0000 

40.00000 40.00000 

58.00000 03.00000 

Ctca11>d 

Pcrlocl St&t 

Ptrlodl'.a 

' 

~' ... 11112010 6:00AM 

11112010 6:00AM 

llinolO 6:00AM. Page 4oC7 . 

11100,000 1833.000 1993.000 

600.0000 804.0000 72~.0000 

11100.000 11152 .. 000 201Z.O!"' 

1000.000 102:0.000 10153.000 

2<100.000 21100.000 21!18.000 200.0000 217.0000 233,0000 

o.osoooo o.D34000 o.o<oeoo 

7800.000 8000.000 8076.000 

1100.0000 530.0000 uz.oooo 

700.0000 730.0000 76i6..0000 
CMS Performance Evaluation 

Unit4 

VES 008233 
TAG: 

LOOP: 

DBSCIUPON: 

SBRVICB: 

LOCATION: 

LP-$111': 

P&ID: 

Tift INSTRUMKNT CALIBRATION RBCORD 

URr.l' i4 

PT 

300 

QOliRTBRLY 

PRESS 'IRANSM MANUPACT: 

KILN HOOD MODBL: 

PTRNSP SCALE: 

300 CALI~-IN: 

POlS CALXB-ODT: 

ROSBMONT 

l151DR2P 

- 9.0• TO 1 .0• we 

4-20 ma 

REMARKS: Reranged l/19/96 PROC&SS-SP: 

l/2"x 29" SS PIPE inside Kiln INST- SP: 

Atllloapbere ~ 18 . 40 ma 

INSTL-RMltS : . ACTION: Set Dampening pot full cw 

SPBC-RMltS: 

S/N: I/0 NUMBKR: Nl:25 

CJX1IBpltTIOJI lf9DS 

USB PNEUMATIC CALIBRATION BENCH WITH MANOMB'l'BR ANO LOOP 

CALIBRATOR. INPUT PNBOMATIC SIGNAL AND RBliD OO'tPDT WITH 

LOOP CALIBRATOR. 

See ManUfactures literature for detailed instructions. 

Plll out and affix a new calibration sticker. 

0.1 lb/hr 

awr VliLUB 

- <J''wc 

J"WC 

I 

Crmnents: 

Be.tore Calibration 

ALter calibration 

CALIBRATION SOIJR.CR R!!KRB!JCB 

Performed by:-'-f!t~.:.~~.::.f~o~c-.J:./e:..L.L<•t1at:J...._ Date: 11-(2 -o7 Time:./ :ai) ·11M jY} 

JB Pl,ace: CALSBBBT. ifDB ---(;:F:-:i--e-;-ld':-or--:Sbop ::--):---

VES 008234 
TWI INSTRllMBm' CALIBRATION RECORD 

llNl:T t4 

TAG: PT 

(~~ LOOP: 324 

~j' DBSCRIPON: PRESS TRANSH ~ SBRVICB: SCC Otn'LBT 

LOCATION: PLD 

LP-SRT: 324 

P&ID : FO~S 

.RBM!IRXS: 

INSTL-RMXS : 

SPBC-RMKS: 

S/N: 

QUARTBRLY 

MANUFACT: ROSEMONT 

MODRL: 1~1GP3B 

SCALB: 

CALIB-IN: -~5" TO +5" WC 

CALIB-OOT: 4-20 MADC 

PROCRSS- SP: 

INST-SP: 

ACTION: 

I/0 NUMBBR: 

CJli.TBRATJQI' IRYI'BS 

USB PNEUMATIC CALIBRATION BENCS: WITH MANOMln'BR AND LOOP 

CALIBRATOR. INPUT PNB'tJMATIC SIGNAL AND RBAD OUl'Pltr WITH 

LOOP CALIBRATOR. 

See Mlmut'actures literature for detailed instructions. 

Fill out aDd affix a new calibration sticker. 

0.1 lb/hr 

mwr VAUJB 

-1.~'' VJC 

Cooments: 

Be~ore Calibration 

ALter Calibration 

DIS 1iUJliiBR1' RRIIDDIG 

<?< o.> tJt,-1 

..2o .o3 izzA 

Performed by:_·LM.!.iae~!:i>/...:~."'n"-~:t6--..t:.f<-!...L-,r~n,::L....-- Date:l/42 -o9 Ti-me:j.J. cO @ PM 

JB . Place=----~~~~--~~~--- CALSEIEBT. WDB (Field or Shop) 

VES 008235 
. ................ ... . ~.- .... .. .. . 

Tfli INSTRUNKNT OU.IBRATION RBCDRD 

UNIT 14 

~y 

TAG: PDT 

LOOP: 439 

DBSCRIPON: DP TRANS 

SBRVICB: BIIGHOUSB PR.BSSUBR 

LOCATION:· WA!'C 

LP-SH'l': 437 

P&ID: F017 

~: W/GAS CI.BANim TRAIN 

INSTL-IOOCB ~ NORTH/BAST BAGHOUSB 

SPBC-RNKS: 

S/N: 

MANUPAC'r: 

MODBL: 

SCliLB: 

CALIB-IN: 

CALI!l-OUT: 

PROC&SS-SP: 

INST-SP: 

ACTION: 

I/0 NUMBKR: 

CALT!W"T!"' NOTBS 

FOXBORO 

823 DPI 

o-1s• we 

4-20 MADC 

USB PNB!lMATIC CALIBRATION BKNCH WITH MANOMB'IXR AND LOOP 

CALIBRATOR. INPrTr PliBUMA.TIC SIGNAL .liND R.KAD OOTPOT WITH 

LOOP CALIBRATOR. 

See Manufactures literature !or detailed instructions. 

Pill out and . affix a new ca1ibration sticker. 

0.1 lb/hr 

LNPIJl Vli.LUB LNSt.IWMl5.1!i'l RBADDIG 

Before Calibrati on 

t .C"wc 

ALter Ca.H.brat.icm 

CJI.!Bft!nntJ SOSIRf'R RBifflRJ¥"'R 

COUillents: 

Perf!ortlled by :_,./A;u'.412!!!..,!......,.rt~.ole::....,.-')'-"~>L,'.::. In..:..__ Date :/1-()-of Time:~ JB 

CALSHBBT. WDB Place=---,;;;--;-;;-,.-;;;-~-­ (P.ie.ld oi: Sbop) 

VES 008236 
'tAG: 

~ • . · LOOP: 

f' -;pf D&SCRIPON: 

?I SRilVICB: 

LOCATION: ·LP- SBT: 

P&ID: 

RBMARKS : 

DTSTL-RMJtS: 

SPBC-RMXS: 

S/N: 

TWJ: DTS'l'.RDNBNT CJII,JBRATIOll RBCORD 

UN:tT 14 

QtmR.TRI!LY 

PDT 

440 

DP 'l'R1IHS 

BAGHOUSB PRBSStiRR 

WAPC 

437 

F017 

W/GAS CL!!A.NING TRAIN 

NORTH/CBNTRAL BAGHOUSB 

MANUPACT: 

MODEL: 

SCALE: 

CALIB-IN: 

CALIB-OOT: 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/O NUMBER: 

FOXBORO 

823 DPI 

o-1s• we 

4 -20 MADC 

USB PNBUMATIC CALIBRATION BRNCH WITH MAN(li!BTBR AND LOOP 

CALIBRATOR. INPtTl' PNBOMATIC SIGNAL' AND RBAD OOTPl11' WITB 

LOOP qLIBRATOR. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 0.1 lb/hr 

CJLTJWATIQI' RRp9RT 

INSTlUlMBIIT RB'AD:Il!il; 

Berore C87ibration 399m4 

L)"'f,., c ;20. a.?. nA 

After Clll.ibrat.t= 

QIJBB"TTOil SOQICB RB!"RBR:R 

Corments: 

Performed by:--;.M=.....n: .... e"'-L=>=cn;""--A-rh..>.:'-'17'1'---- Date: Jl-/l ·0 7 Time:(/: I 0 (i; PM 

f~ . .m . 

1 

Place: 

CALSBRB't. WDB ---(;:F~i:-e-:1-:d:-o-r-Sbo=--p-:)--

VES 008237 
'lWI DlS'l'RllMKin' CALIBRAT.IOll RBC'ORD 

UNIT 14 

QUARTERLY _ ~AG: .POT 

~ LOOP: 4H 

~· D.B$CRIPON: OP TRANS 

SBRVICB: BAGHOUSB PRBSSUBR' 

LOCATION: NAPC' 

LP-SHT: 437 

P&:ID: FOl.7 

RBMARXS: W/GAS CLBANING TRAIN 

INSTL-RMltS: · NOR'Iti/WBST BAGHOUSB 

SPBC-RMKS: 

S/N: 

MANUFAcr: FOXBORO 

MODBL: 1123 DPI 

SCALB: 

CALIB-IN: 0-15" WC 

CALIB-OOT: 4-20 MADC 

PR.OCBSS-'SP: 

INST- SP: 

ACTION: 

I/0 NllMBBR: 

USB PNEUMATIC CALIBRATION BRNCH WI'Itl MANOMBTBR AND LOOP 

CALIBRATOR. INPUT PNBUMATIC SIGNAL AND RBAD OU'I'PUI WI'Itl 

LOOP CALIBRATOR. . ·. 

See Manufactures literature for deta.iled instructions. 

Pill out and a£fix a new calibration sticker. 0.1 l.b/hr 

Qli·!Bft&TIQH QPORT 

· Before Calibration 

LRS I k' Hiltl RKADIJG 

~· 17 if~4 

INPtf1 VlU.UB 

!~'tvc ,/9. f :2 Mf1 

Mter Calibration 

Performed by :~.l/a""'"",...P""._~/...,.,a;¥L., -~~.....,' .. ...,.,_ Date: I!-I l - 0 1 Tir.rJe: ;7..? O'V fjl PM 

JB Place=-- ~~~~-~-~-- CALSHEBT. WDB (Field or Shop) . 

VES 008238 
TWX I:BS'l'B.DMBNT CJIT·rBRIITION RBCORD 

tJN'XT #4 

QlDUtTRRLY 

TAG: PDT 

LOOP: 4.42 W · DESCRIPON: OP TRANS 

SKRVICB: BAGBOUSE PRESSOKR 

LOCATION: HAPC 

MANUFACT: FOXBORO 

MODEL: 823 DPI 

SCALE: 

LP- SRT: 4.37 

P&ID: POl. 7 

REMARXS: .W/GAS CLEANING TRAIN 

lNSTL-RMKS: SOUTH/RAST BllGHOUSE 

SPBC-RMKS: 

CALIB-XN: o-1.s• we 

CALIB-OUT: 4.-20 MlUX 

PROCBSS-SP: 

INST-SP: 

ACTION: 

S/N : I/0 NIJMBBR: 

o r,mpaTTOH HOTBS 

USK PNBUMATIC CALIBRATION BKNCH WITH MANOH:IJTl!R AND LOOP 

CALIBRATOR. INPUT PN!roMATIC SIGNAL AND READ OutPUT WITH 

LOOP CALIBRATOR. 

See Manuf actures literature tor detailed instructions. 

Pill out and ~fix a new calibration sticker. 

O.l. lb/hr 

CILIBp! TlQK REPORT 

DIPO'X' VAWB Ilil8'l1ILKili' RBADDIIG 

Be~ore Calibration 

After Cal.1brat:ion 

C011111ents: 

f/. 

Performed by:__,!U.....,.:c::eL.~a ... L~. :......<k ""'-'""'m...__ Date :L-o. ~9 Time: J.·/.LO ~ PM 

JB Place: ____ ~~~~-- -- --- CALSHBET. 'HOB (Field or Sbop) 

VES 008239 
.· 

TAG: A . LOOP: ~@~ o~"CRIPON ; ~;;· .... . SBRVICB: 

PDT 

443 

DP TRANS 

BAGBOUSB PRBSSUBR 

WAPC 

MANUPACT: 

MODKI..: 

FOXBORO 

823 DPI 

LOCATION: 

LP-SRT: 

P&ID: 

RBMARXS: 

INSTL-RMXS: 

SPBC- RMXS: 

S/N: 

437 

POU 

K/GAS CLBANING 'l'RAIN 

SOUT!l/CBN'l'RAL BAGBOUSB 

SCALB: 

CALm- IN: 

CALIB-OUT: 

PR.0CB.sS-SP: 

INST-SP: 

ACTION: 

I/O NUMBIIR: 

QI.TMllTJOlf HQTBS 

0-15" KC 

4-20 MADe 

USB PNBOMATIC CALIBRATION BBNCH wr:m MANOMB'l'BR AND LOOP 

CALIBRATOR. INPUT PNBUMATIC SIGNAL AND RBAD OUTPUT WITH 

LOOP CALIBRATOR. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

0 . 1 lb/hr 

QI:T'fm!'r!ON PBJ?OJrr 

IH8'l'RlMBIIIT RBADim 

Before Calibration 

o I .111/J 

After Calibration 

CALTM1 TIDM SOQRCR RVXRJP:B 

Comments : 

Performed by:_,.,../la~ew...;;:L:.:(I.:..::{_...,k..._r's.:m.:--_ Date: 11-(l~oJ Time:Jl.-• t?J 4J4 PM 

Place=---;::-.--:-:---:::-:--:--- (Field or Shop) 

JB 

CALSHBBT. WDB 

VES 008240 
TAG: f1\' LOOP: ~ f! DBSCRIPON: 

· SBRVICB: 

LOCATION: 

LP-SBT: 

I? &em: 

RBHliRXS : 

INSTL-RMKS: 

SI?BC- RMXS: 

S/N:" 

TWI DIS'l'RilMKNT CALIBRATION RBCORD 

UNIT 14 

QllARTBRLY 

PDT 

444 

Dl? 'J,'RANS 

BAGROUSB PRBSSUBR 

WAPC 

437 

F017 

W/GAS CLRANING TRAIN 

SOUTB/WBST BAGROUSB 

MANUFACT: 

MODEL: 

SCI!.LB: 

CALm-IN: 

CALm-COT: 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/0 NUMBBR: 

· CJ\I.rmwrJOK JIYl'RS 

FO.l030RO 

823 DPI 

o-1s• we 

4-20 MADC 

USB PNEUMATIC CALIBRATION BRNCH WITH MliNOMB'I'BR AND LOOP 

CALIBRATOR. INPUT PNBUMATIC SIGNAL AND RKAD OUTPUT WITH 

LOOP CALIBRATOR. 

See Manu~actures literature ~or detailed instructions. 

Fill out and affix a new ca1ibration sticker. · · O.l lb/hr 

CALlJW!TIQR lliPQRT 

6 

ALter Calibration 

? O.o I .m,J 

pLwpW,. SOOBCS Rlipppn 

COIIIDeiltS : 

~ 

Performed by:_,f4p..L<IW~La~0::!~:.-..,r.:.b...t.c.m~- Date:.b'-11-<29 Time:<?: 3c OJ PM 

-~ > JB 

CALSmm'l'. WDS 

Plac.e =~--:-::-=--~--,.--,--­ (Fle;ld or Shop) 

VES 008241 
TAG: f'2!..' LOOP: ~~ii'"l,, Du"CRIPON •• ~~&.~ .QoO 

SBRVICB: 

LOCATION: 

I.P-SBT: 

P&ID: 

REMARKS: 

INS'l'L-RMitS: 

SPBC-RMitS : 

S/N: 

TWI INSTlUJMBNT CALIBRATION RBCORD 

UNIT U 

QIJARTEIU.Y 

WIT 

001 

liT TRAMS 

SHRBDDBD SOLIDS 

PTRNSP 

1 

F01.2 

W/SOLIDS PBliD SYSTEM 

B1 2665900A 

MANUFACT: TOLBOO 

MODEL; 8140 

SCALB: 0 - 3000# 

CALlB-IN: 0-3000# 

CALIB-OOT: 4-20 MADC 

PROCBSS-SP: 

INST- SP: 

ACTION: 

I/0 NOMBBR: Nl:S 

CAT.IBft!TIQK I«)TBS 

Check scale, . digital calibration per. Tol.edo instructions. 

Then with no weight on scale adjust ~log zero. {NOTB: BMI 

will. not display numbers less than zero} . Next add weight 

- to 10~ are more of scal.es range, then adjust anal.og span, 

to iDdicate we.ight on scale, as read on HMI s creen. 

See Manufactures literature for deta iled instructions . . Pill out and affix a new cal.ibration sticlcer. 

0.1 lb/hr 

IN.PO't VALUB 

0 Before Calibration 

'-f')O 

A£ter Calibration 

.car,mp•n<W SOQRCB PK!RRBMCZ 

COIIIIIIellts : 

Perfo=ed by·: ,f>~ ~--& fffJ Date: H-C-O'f Time: 

' f:OD AM@j) 

JB 

CALSHBBT. WDB 

R 

P1ace=----~~ ~~--~~~--- ~r$bop} 

VES 008242 
TWI DISTROMBNT CALIBRAXION RKCORD 

t:INYT .. 

TAG: WIT 

~· LOOP: 014A . DBSCR:u>ON: WT TRANS 

.. SERVICE: DRUM FBBD 

LOCATION: ' PTRNSP 

LP-SIIT: 

P&lD: 

Qlll!.RTBRLY 

Ml\NUFAC'r: TOLBDO 

MODBL; 8140 

SCALB: 0-1, 000 lb. 

CALIB-IN: 0- 1,000 lb. 

REMARJ[S~ W/DROM FBBD NBMATRON 

INSTL-RMXS: 

CALIB-Otrr: 4-20 ~ 

PROCBSS- SP: 

INST- SP: 

SPBC-RMXS: AcriON: 

S/N: 42601574NS I/0 NUMBER: Nl :35 

QL1BRl1TI<W JiOTRS 

Check scale, digital calibration per. Toledo instructions. 

'nlen with no weigbt on scal.e adjust analog zero. (NOTB: BMI 

will not display numbers less than zero) . J:iext add weight c to lOt are more of scales· range, then adjust analog. span, 

to indicate weight on scale, as read on BMI screen. 

See Manufactures literature for detailed instructions. Pill out and affix a new calibration sticker. 

0.1 lb/br 

lllPilT VALUE . 

D. Be£ore Calibration 

ALter Calibration 

C'J,TIWAT1QB SOORCB RBFBRREB 

Performed by:-..!..6<:<~./-=....:CJ.....-l{S\( -of:~:Lp.l£.0_ Date: 1/..G·D~ Time:.3i 3D AM "€) 

JB 

CALSBEBT. WDB 

l 

-Place: __ _,~~~~~--~--~---­

~orSbopJ 

VES008243 
Tlfi IHS'I'R'OMBIIT CALIBRATION RBCORD 

tnr.IT 14 

TAG: 

~· LOOP: . ~i<· DBSCRIPON: 

%!:, SBRVICB: 

LOCATION: 

LP-SHT: 

P&ro: 

RBMARXS: 

INSTL-RMKS: 

SPBC-RMKS: 

S/N: 

WIT 

014B 

H'l' TRANS 

AOX. DRUM FBBD 

PTRNSP 

NBW ADX DRUM FliliD 

Qtmll'l'RRLY 

MANOPACT: 

MODBL: 

SCALB: 

CALIB-IN: 

CALIB-OUT: 

PROCBSS-SP: 

·INST-SP: 

ACTIOII: 

I/0 NUMBRR.: 

C!1 ·IRB'tTIOM N0TBS 

TOLRDO 

9140 

0-200# 

0-20011 

4 - ;!0 MADC 

Check scale, digital Calibration per. Toledo instructions. 

Then with no weight on scal.e acljust· analog zero. (NOTB: BMl: 

w~11 not display numbers less than zero) .. Next add weight w t o lOt are more of scales range, then adjust analog span, 

to indicate weight on scale, as read on BMI screen. 

See Manufactures liter ature for deta iled instructions. 

Fil1 out and affix a new calibration sticker. 

0,1 lb/hr 

:J:NPD'r VALUB 

0 Before calibrat.ian 

After ca.l.ibrat.ion 

CALIJPIVQN SOJJRCB UP'KRB'CR : 

Comments: 

Performed by: f?. ~ · ~ -Qf2 

JB Place=----~~~~~~·----------­ CALSHim'l'. WDB ~rShopJ 

VES 006244 
. TAG: n . LOOP: 

. ~ DRSCRIPON: ,. SBRVICB: 

LOCATION: 

LP-SRT: 

P&ID: 

REMARKS: 

INSTL-RMXS: 

SPBC-RMXS: 

S/N: 

SSOA 

Tribo 

TIU DISTR.'OMKNT CJIT·TBR!lTION RBCORD 

wrr 14 ~y 

Baghouse Leak Detection 

FLD 

MANUFACT: ~urn 

MODBL : 'l'Ril!O • dgd 

SCALB: 0-lOOOpa 

CALlB-tN: 0-lOOOpa 

CALXB-OOT: 4-20ma 

PROCBSS-5P: 

INST-SP: 

ACTION: 

I/O NUMBER: 

QLWATIQB· JPTBS 

Disconnect the input cable at the BNC connector on the input 

card, IUld check for zero. use Aubiu:n, Triboflow, filed test 

unit, model 2902, to input a Pico-Amp slgnal of SOOpa and 

record these values . 

0.1 lb/hr 

CJLTRRUIOR RBMRT 

TlRPO .... "'l'l' VALUB T1IN5...,.~....,._,....,.t RQDIRG 

Before calibration 0 

After Calibration 

COI!IIIpots: -1-fl...t.~J~o'---.l,a/'lfrt~· ....!.'~IV~tJ-wPt:.tf:J?......,;;. ________ _ 

Perfo:r:med. by: fJku Q(2.._., Da~irm:~ 

· 

Plcice: ~rSbop) ~ . 

JB 

CALSHBBT. WDB 

VES 008245 
fj~4 (IC4034) PAGEl OF 1 

ARTERLY CARBON INJECTION PREVENTIVE MAINTENANCE CHECK SHEET 

!':::::::.::::·::::::::::::::::: ::::::::-:::::-::::::::::::::.:·::::::::::::::::::.:::::::·::::::::::::-:::::::::::::::.:::::::::·::::::::::;:::::::::::::::: 

1 Disconnect AC Power to the Digi Drive. 

2 Inspect AC & Motor drive screw terminal connections for 

signs of wear or corrosion and check that they: are tight. 

3 Replace the two Digi Drive fuses 

4 Verify any external safety switches or lockouts are ·still operation 

5 Remove Screw feeder cover & blow out carbon & dust. 

6 Inspect Gears & Belts for wear or damage. 

1 Check Operation of Motor & Gears for abnorma). noi~ or movement. 

V

-8 

. 

. 

> 

Replaoe any needed parts, and list any parts used in comment 

PASS FAIL 

I 

I 

/ 

I 

/_ 

I 

!_ 

I 

00~~=----------------------------------------------------

. . 

Name: Jkhw 

• 

QUARI'B:R.4 

11/1/06 KF 

Date: II~ 6-o r Time: 3 ,' ? 0 AM 

VES 008246 
TM: a· LOOP: ~Jl%; DBSCIUPON: ....,, SBRVICB: 

LOCATION: 

LP-SBT! 

P&n>: 

REMARKS: 

INSTL-RMKS: 

SPBC-RMKS: 

S/N: 

TWt INS'l'RllMBNT CALIBRATION RBCORD 

UNIT 14 

FT 

129 

FLOW TRANS 

1\NiiOAL 

PCC WW GRADB WDF X-l.O 

P- BMS 

129 

I?Ol3 

W/BMS 

101499 

MANUFACT: 

MODBL: 

SCALB: 

CALIB-IN: 

CALIB-Otrr: 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/0 NOMBBR: 

MICRO MOTION 

DS100S 128 

0- 7,000 #1/BR 

4- 20 MliDC 

Flush process piping, connect water hose to upstream side of 

flow meter. set control system to appropriate rate control, 

and read totalizer, flow water into a container and COIDPare 

the toltaliz.er reading to the measured amount in container. 

· See Manufactures literature for detalled instructions. 

Fill out and affix a new cali.):lration sticker. 

e . 1 1~,t" 1D~ 

C!I.TRRATIQN R'J)OBT 

IJ1P0t VALOB IBSt:RilMBhT RBllDDlG 

Is- lbs. eec Pl;!)_ ~ .. ,s:;~~ Calibration 14-b (bs 

After Calibration 

Comments: 

Performed by:....~f> .... ~~/t?___..:.-lO"---~-- oate:l2-~-()9 Time: 2 .'00 AM® 

JB 

CALSHBBT-WDB 

I 

Place=----~~~~~--~~~--­ aor f!hop) 

VES 008247 
8 . 

'· 

TAG: 

,LOOP: 

DBSCRIPON: 

SBRVICB: 

LOCATION: 

LP-SliT: 

. P&ID: 

REMARKS: 

INSTL-RMKs: 

SPBC-RMKS: 

S/N: 

TIU IHSTRUMBNT CALIBRA1'ION RECORD 

UNIT 14 

FT 

145 

PLOW TRANS 

PCC SLIIDGB 

P- BMS 

145 

POll 

W/BMS 

103056 

,ANIITl1AL 

X-12 

MANUFACT: 

MODBL: 

SCALB: 

CALIB- IN: 

CALIB- OUT: 

PROCBSS-SP: 

INST-SP: 

ACTION: 

I/0 NUMBBR: 

MICRO MOTION 

D.L100S-SS 

0-8,000 #/HR. 

4-20 MADC 

Nl.:28 

Flush process piping, connect water hose to upstream side of 

flow meter. set control system to appropriate rate colltrol, 

and read totalizer, flaw water into a container and compare 

the tol talizer r~ading to the measured amount in . container. 

9.l:.lL/h:r 

INPUT VALDB ~ lUWliiiC 

I I L · • f' 1Before Calibration 9 o I b 

Qp;;,_ pee rnm. >nJc _ n-11"1. ---'-'-'~ 1...:.).:::.:5::....·--

ALter Calibration 

Performed by: .&¥ C: /IX> I 

JB 

CALSHEBT. WDB 

Date: 12.-'i.--0 't Time: 4: oD AM @ 

Place: ____ ~~~~+---=-~----- (~or Shop) 

VES 008248 
'lWI I.NS'IRIJMBNT CALIBRATION RBCORD · 

UNIT 14 

ANNUAL 

TAG: J!T 

f{ - LOOP: 212 ~ ) DRSCR.IPON: FLOW' TRANS MANUFACT: MICRO MOTION 

MODBL: DlDOO.S-SS 

SCALB: .,. SKRVICB: liD!!' TO X-22 

LOCATION: S- BMS 

LP-SRT: 212 

P&ID: FOU. 

RBMA1UtS: W/BMS 

INSTL-RMXS: 

SPBC-RMXS: 

S/N: 101775 

CALIB-IN: 0-7,000 #/HR 

CALIB-OUT: 4-20 MlWC 

PROCBSS-SP: INST-.S~: 

ACTION: 

I/0 NUMBER: 

<jlli.rnR!TIJW liYtKS 

Flush process piping, connect water hose to upstream side of 

flow meter. set control system to appropriate rate control, 

and read totalizer, flow water into a container~ compare 

the toltalizer reading to the ~J~eaBured amount in container. 

See Manufactures literature for detailed instructions. 

Fi.ll out and affix a new calibration sticker . .g ol 113/br /09c 

IIi T111"1Plf>rr1'1 VALUE IBSl'RtiN&Iiit RJW>DG g,t'• 

~ l '(•~ . /5 lhs. t?er Before cal.ibrat.ion /<{.<§ /b~. 

After Cal.ibrat.ion 

CM,TBR! TIOijl fiQQRCR RBpKtKICB 

Perfo=-<1 by: .... h~~,..../t--=:.b-=0'----- nate: 11.-'l-0'1 Time: L(:oo AM® 

JB 

CALSBRBT. WDB 

7 

Place=----~~~~~--~~~---- 6or Sbop} 

. 

VES 008249 
TAG: PT 

'l'WI INSTR!lMBNT CALIBRA1'IOil RB<X>RD 

tJNTr #4 

ANNllli.L 

. LOOP: 138 

~gt· DSSCRIPON: ,FLOW TRANS 

'*-1i<· SERVICE: PCC AQ LIQ X-11 

MANUFACT: MICRO MOTION 

MODKL: Dl.OOS-HY 

LOCATION: P-BMS SeALS: 

LP-SHT: 138 

P&ID: P013 

REMARKS I W/BMS 

INSTL-RMKS: 

SPBC- RMitS: 

S/N: 1155343-

CALIB-IN: 0-6,000 1#/BR 

CALIB-OOT: 4-20 MADC 

PROCESS-SP: 

INST-SP: 

ACl'ION: 

I/0 NUMBKR: 

. . . PlllSh process piping, connect ~tater hose to upstream side of 

flow meter. set control system to appropriate rate control, 

and read totalizer, flow water into a container and compare 

the toltalizer readi.n.g to the measured amount in container. 

See Manufactures literature f or detailed instzuctions. 

Fill out and affix a new calibration sticker. g 1 l ll,tll.3: !D?o · 

CALDJR!TTQH BBPQRT 

After Calibratlon 

QI.IBJ!TIOH OO!JRQ RRDBPJ:B 

COIIIllen ts : No c~l:bro.:h~n> needed. 

Performed hy:-4<~~/I_.b.,_iJ.::.. _____ Date:lk~·09 Time:~ 

JB 

CALSBEBT. WDB Place=----~~~~------~--­ (Sor Sbop) 

VES 008250 
'

. ~;~ ' DBSCR.IPON: 

SRRVICB: 

WCATIOB: 

Tifi INS'l'RIJoiKHT Ci!.LIB!!A1'ION RBCORD 

UNrT 14 

TT 

317A 

'n: ASSBMBLB 

sec OU'I'LBT 

FLo 

ANNUAL 

MANUP'ACT: CSBSSBL 

MODBL: 3510 

SCALE: 'l:ype R TC 

LP-SQT: 

P&.ID' 

REMARKS: 

IBSTL-RMXS : 

317 

F015 

TC WBLL INCONKL 601 24 • 

CALIB-IN: 0-300.0 P · 

.CALIB-OUT: 4-20 MADC 

PROCBSS-SP: 24" IIJCONBL 601 WELL 

INST-SP: 

SPEC- RMKS: ACTION: 

S/N: I/0 NUMBER: N1:51 

Use cold junction compensated thermocouple ca~ibrator to 

input a .temperature signal of 500 deg F. and 2,000 deg.P. at i~t of transmitter; tben verify tbis single in control 

room.· · · 

See Manufactures literature for detailed instructions. Pi~l out and affix a new calibration sticker. 

¢) .1 lh/hx 

lHP01 VMml DISt:RLMIIB1' lllW)]]II; 

___ __..,!51:.::: . {)O..:,_ ___ _ _ Be_~_ore Calibrati~ '( k 59 '( SOO o 

2oon 2tJoo0 

After caHbratian 

CN'JBR!VON SOQRCB RBJ!KRqcs 

· Performed by:__.@=:::l-LrW,.I!J¥;t.U.IW'1:L.~.:==---- oat e: 11-(7-8 't Time,~ 

JB 

(:ALSRB.BT. WDB 

Place: ___ ~~~~--=-~----- (J!'ield or Shop) 

R 

VES 008251 
TAG: 

A- LOOP: 

'lf~ DESCRIPON: 

SERVICR: 

LOCATION: 

LP-SHT: 

TI' 

317B • 

TC ASSKMBLB 

sec OO'l'LBT 

l'LD 

317 

F015 

Ml\NUFACT: CHBSSB'L 

MODBL: 3510 

P&l:D: 

.REMARXS: 

SCALB': Type R TC 

CALIB- IN: 0-3000 F 

CALIB- OOT: . 4-20 MM>C 

PROCBSS-SP : 24" INCX>NBL 

INST- SP: 

601 WBLL 

INSTL-RMKS: TC WBLL INCONBL 601 24" 

SPBC-RMKS: ACTION: 

S/N: I/0 NUMBER: N1:52 

Use cold junction compensated 'thermocouple calibrator to 

input a temperature signal of 500 deg F. and 2,000 deg.F. at 

Ulput of transmitter, then verify this single in control 

room. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

9.1 lb/hr 

DIPU'1' VAWB 

.:roo 

Coounents: 

CJI,IHP!XION RREIQRT 

DIS1'iUM&Iil RlW>lliG 

Be£ore Cal.ibration 

Mter Calibratian 

Place=--~~~,..=:!il,------­ ~or Shop) 

VES 008252 
TAG: TT 8 . LOOP: ·30SA 

TWI INSTRDMBNT CALIBRATION RSCORD 

UNIT 14 

ARliUAL 

<f: MANOFACT: IRCoN . 'i[J.,J DBSCRII?ON: -PYROMBTBR 

v.;. SBRVICB: 1tiLN OO'l'LBT 

LOCATION: PLD · 

MODBL: MODLINB4 44- 99-F-l-0-l 

SCALE: Type R 'l'C 

LP-SBT: 305 

P&ID: FOl5 

REMARKS: 44- 99-F-l- 0- 1 

INSTL-RMXS: ss• Target TUbe 

SPBC-RMXS : 

S/N: 

CALIB-IN: 0- 3,000 deg F 

CALIB-OOT: 4 - 20 MADC 

PROCSSS-SP: BMIS. SSt 

INST-SP: 

ACTION: 

I/0 HUMBBR: Nl:Sl 

CU.TBRATIQIT I!JOTBS 

Install factory calibrated Py;'Ometer. 

See Ma.Dutactures literature for detailed inst=ct.ions. 

Fill out and affix a new calibration sticker. 

0.1 lb/hr 

Cl\LJ'BI!l\TIOH RRJ!QRT 

lliiPV.f VM.UB 

Before C87jbration 

ALt er Cal~atiou 

Conmeonts: 

Performed by: __________ Date: ____ Time: ___ _,.AM PM 

JB 

<:ALSHBBT. WDB 

s 

Place: ____ ~~----------~-- (F!eld or Shop) 

VES 008253 
'!.WI INSTRUMBNT CALIBRATION RBCORD 

' TAG: TT 

·. LOOP: · 3058 

~ DBSCRIPON: PYROMBTBR 

. UNIT i'4 

ANNOAL 

MANUFACT: IRCON ' 

"'- SBRVICB: KILN OOTLBT 

LOCATION: J1LD 

MODBL: MODLINB4 ~-99-P-1-0-1 

SCALB: Type R TC 

LP- SBT: 305 

P&ID: POlS 

. REMARKS: 44-99-P-1-0-1 

INSTL-RMKS: ss• Target Tube 

SPKC-RMXS: 

S/N: 

CALIS-IN: 0-3,000 deg F 

CALIB-001': 4-20 MADC 

PROCBSS-SP: BMIS. 85t 

INST-SP: 

ACTION: · 

I/0 NIJMBBR: ~:52 

ax,manQN JIQTBS 

Instal .l factory calibrated Pyrometer. 

See Manufactures l iterature for detailed instructions. 

Pill out and aff:i,X a new calibration sticker. 

0.1 1b/hr 

Before Calibration 

After caJ.ibrat:ion 

Performed by: ______________________ Date: ________ Time: ______ ~AM PM 

Jl3 

CALS"'HBB'""".,.l • WDB 

Place: ____ ~~~~--~~~--- (Field or Shop) 

s 

VES 008254 
TAG: 

i!.,,'i\ • LOOP : ~i .·, DBSCRIPON: 

SERVICE: 

LOCATION: 

LP-SB'l': 

P&ID: 

R.EMARXS: 

INSTL-RMKS: 

SPBC-RMKS: 

S/N: 

TWI IliS'l'RDMBNT CALIBRATION RBCORD 

UNIT #4 

TT 

404A 

TC TRANS . 

TC GAS OUTLBT 

iiAPC 

404 

FOl6 

ANNUAL . 

MANUFACT: MOORE 

If/GAs c::t.BANm:; TR.AIN 

MODEL: TIY/K2- 0-l-4-20MA 

SCALB: 0.-1500 deg F 

CALIB-111: Type K TC 

CALIB-OOT: 4-20 MADe 

PROC&SS-SP: 

INST-SP: 

ACTION: . 

I/0 NllMBBR: Nl:ll4 

Mli,WATIOK hJ)TBS 

Use cold junction compensated the.rmocouple calibrator to 

input a temperature signal of 200 deg F. and 1,000 deg.ll'. at 

input of transmitter, then verify this single in control, 

room. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. ~e.!: lb/h:t 

COUIDeiltS: 

Before Calibration 

Mt= Cillibration 

lliiS'liliJIUN' RIW)DIIG 

'"200 6 

/ 000 

0 

ax,xpp&TXotl SOURCB !BFJliUWCR 

(34.4 aJk 1011) 

Performed by'-----.,----- Date: lf-17~'} TiffJa:~ 

JB 

. CALSHEBT. WDB 

· I 

Place: ____ ~~ ~--~~----- (@i)r Sbop) 

VES 008255 
·. 

TWI DISTRUMKIIIT "CALIBRATIOll RBCORD 

UNIT i4 

ANNUAL 

!!'JIG: rfl-i· LOOP: 

'li~'f?· DBSCRIPON: 

SBRVICB: 

TT 

404B 

TC TRANS 

TC GAS OO'l'LB'l' 

l'iAPC 

MANUFACT: MOORB 

· r«>DBL: TIY/K2-0-1- 4-20MA S~: 0-1500 deg F 

CAIJIB-IN: Type K TC 

CALIB-OUT: 4-20 MADC 

PROCBSS-SP : 

LOCATION: 

LP-SBT: 

P&rp: F016 

RBMARXS: W/GAS CLBANING TRAIN 

INSTL-RMXS: 

. SPBC-RMKS: 

S/N: 

INST-SP: 

ACTION: 

I/0 NUMBER: N1:115 

CILmpanQII NQTBS 

Use cold junction compensated thermocouple calibrator to 

input a temperature sigJUil. of 200 deg F. and 1,000 deg.P. at 

input of transmitter, then verify this single in control 

room. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

e.• l:b/M 

C!LrnpATIQN RBPORT 

DIP!Tr VALIJB 

Be£ore Calibration 

Uter caJ.ibrat.fan 

t;uJ ~,..-? Performed by: __________ Date: /{-/7-CJ1rima:~ 

JB 

cALSHBBT. WDB 

I 

Place: ___ ~~~~~~~---

(Fiel.~ or SbopJ 

VES 008256 
TAG: FT 

TWI INST!UlMKHT MII.TBRATrON RBCORD 

UNIT 44 

ANNUAL 

~~ LOOP: 559A ?~ DBSCRIPON: dp Transmitter MANIJ'FACf: Automation Service 

MODBL: 11SlDR2F22B3 

SCALB: 0-1.73 in we 

CALIB-IN: 0-55,000 ACPM 

CALIB-OOT: 4-20 MADe 

PROCBSS-SP: 

'"· . SBRVICB: STACK FLOW 

• -

' 

··.·· 

LOCATION: FLD 

LP- SBT: 559 

P&m: F01B 

lU!M1UDtS: PSB averaging pi tot tube 

INSTL-RMKS: .Base side of, Stack 

SPBC-RMKS: 

S/N: 1222931 

9.1 1b/hz 

INST-SP: 

ACTION: 

I/O NOMBBR: N001:0093 

IJIS'l'R:mmlrl' I!XADIJI; 

----=O'---,-- --B-eL>_ore Calibration 4. I :S ..., A 

1.73" W,_C r 19.6¥ oA 

After CAlibrat.fan u 0 *0 

/.73 zo..)) 

CJL!.mRlTIQH' sonpcy RVJlRBir8 

Performed by:.f, · _(. fS,t pi 

JB 

CAi..siiERT. wDB Place=----~~~-~~~~~--­ (Field ~ 

VES 008257 
TWI lliS'l'RD!BNT CALIBRATION RBOORD 

UNIT #4 -

TAG: Fl' 

(~ LOOP: 559B 

'l~' DRSCRIPON: dp Transmitter 

SBR.VICB: STACK FLOW 

LOCATION: FLO 

LP-SHT: 559 

P&ID: F018 

.l\NNtm.L 

RBMARXS: PSB averaging pitot tube 

· INSTL-ID«S: Ne'rt:h side of Staclc: 

MANUPACT: Automation Service 

MODBL: 11SlDR2F22B3 

SCALB: 0-1 . 73 in we 

CALIB-IN: 0 - 55,000 ACFM 

CALIB-OUT: 4-20 MADC 

PRDCBSS-SP: 

. INST-SP: 

SPBC-RMKS: ACTION: 

S/N: 1222931 I/0 NUMBER: N001:0093 

MTiTBJl!TJQII lVI'BS 

'"'6 • :t lb/hi . 

QI.TBRl\TIOH RBPORT 

DIPUI VALUE IJIS"I"RINBltl RJW)IR; 

·· o Before Calibration 4.13 h, AI:-;-3 ,, w-e. 

0 After CaLibration 

}.73> 

Coaments: 

Performed by: ~ "'. !:{J{l! Date: Jz.z...O't ~~' IVOO@JPM 

· 

-·~ JB 

CALSBBB'l'.. WDB 

. . .. 

~ Place=-----~~~~ e;r ----~~--­ Sbop) · 

VES 008258 
TAG: PT 

LOOP: 425 

'lWI INS'l'RDMKNT CliLIBRM'ION RBa>RD 

UNIT lt4 

ANNUAL 

DESCRIPON: MAG MBTER 

SBRVICB: X-18 OIL SLURRY 

LOCATl:Olf: MAPC 

MANUFACT: Fischer & Porter 

MODBL: 147SBN09PL29XD11CACL 

SCALB: 0-20 GI?M 

LP-SR'l': 425 CALIB-IN: 0-20 GPM 

P&ID: F016 

RBMARXS : W/GAS CLEANING TRAIN 

INSTL-RMXS : 

CALIB-OUT: 4-20 MADC 

PROCBSS-SP: 

INST-SP: 

SI?BC-RMXS: ACTION: 

S/N: I/0 NUMBKR: N1:112 

QI,IJWATICI( JltQI M 

Plush p.rocess pip.ing, connect water hose to upstream side of 

flow meter. Set control system to appropriate control rate, 

and read totalizer,. flow water into a container and compare the toltalizer reading to the measured amount ~container. 

See Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker . .. fJ .. 1 lb/h:r 

QI.mp&TIQR RKPORT 

DIPI1l' VALUE IIISTRtH!II'l' RBADDO 

_ _ __,Cb::___,G=a.::-.\J-._ ____ Be_~ore cal1brat1on (;> Ga.l 

J Ga. I ;J Co. I 

A.t'f:er Calibrat1on 

' 

C!Lm•nm SOORCB RKP'P'PI'3 

Comments: 

Place: 

Date:~}/1 r ~Jr

. ~ 

- -- (Piela or-Shop} . JB . CALSHBB'l'. WDB 

VES 008259 
•• 

TAG: 

LOOP: 

DBSCR.IPON: 

SRRVXCB: 

LOCATION: 

LP-Slrl': 

P&lD: 

RBMARXS: 

TWX DTSTRlJMBirr CALIBRATION RBCOJZD 

UNiT f4 

li'T 

426 

MAG MBTBR 

X-19 OIL SLURRY 

WAPC 

426 

Jii'Ol6 

ANN1lAL 

MANUPACT: Fischer & Porter 

MODBL: 10Dl475C 

SCALE: 0-20 GPM 

CALIB-IN: 0- 20 GPM 

CALIB-OOT: 4-20 MADC 

PROCBSS-SP: 

INSTL-RMKS: 

W/GAS CLBANtNG TRAIN 

S;l.ze 1: or 25nm INST-SP: 

SPBC-RMKS: ACTION: 

S/N: I/0 NUMBER: Nl:ll:3 

Q\I.IBRJITTQB' HQIBS 

Flush process piping, connect water hose to upstream side of 

flow meter. Set 'control system to appropriate contro-l rate, 

and read total.izer, flow water into a container and compare 

the toltalizer reading to the measured amount in container. . . . 

see Manufactures literature for detailed instructions. 

Fill out and affix a new calibration sticker. 

9.1 l b/ M 

CALTBRATlOlf RBJ>OR_T 

Before Calibration 

;2 GCA.\. 

Mtltt callbration 

ox.ma;nTE snrwns RRDRP'C' 

Date : r~~n-oct Time:~ 

JB . Place: ~- JJ 

CALSHBET. WDB . (Field or Sbop{ · · · 

VES 008260 
.. 

BIWE£X)..Y UNIT M r FEED CUT-OFF .,~ . . ~ ......... 

1 KILN HIGH HIGH 

2 TSHH-317 SCC HIGH HIGH 

3 PAHH-300 KILN HIGH PRESSURE 

4 PAHff..324SCC HIGH PRESSURE 

6 TAHH-404lEMPERING CHAMBER HIGH TEiof' • 

7 VIOlATION OPACITY HIGH INSTANTATEOUS 

8 PROCESS MONITOR FAilED 

9 WASTE FEB> MONJT~ FAILBl 

12 VIOlATION STACK FLOW HIGH 1 MIN 

13 Vlqt.ATIONZAc.316(1'RV)Of'EN 

14 VIOLATION ZAC-026 SURGE VENT OPEN 

UM557 ANAL VZER FAL HCt.. 

UA-558 A!'W-VZER FAll CO 

17 UMiflO·ANI\LVZER FAll 02 

18 UMi62 ANI\LVZER FAL HC 

19 J'OAL,.563 LOW DElTA P. (10 FAN FAR.iiRE) 

2Jl Wf'O.OFF CARBON IHJEtnoN SYS'TB! FAI£0 

21 Pst.-1otVPSL-200SCC COMB. AlR FAN FAILS> 

(CNS Task IC4032) 

23 PSL.,'lll8 X-14 PRIMARY FUEL lOW PRESS. (OHl Y ApPIJCABJ-E FOR f2 FUEL 011.). 

25 S'(ACK FLOW HIGH INSTAKTANEOUS 

S5 VIOLATION SCC TEMP.LDW 1 MIN AVERAGE' 

38 VIOLATION Kll.H TEMP.IJ:NI1 loiN Avewi!f!. 

37 WFD-Of'F HCl HIGH 1 MIN A\o'ERAGt: 

Wf'O.OFF CO HIGH 1 M!N AVfiWJE. 

WFI>-OFF-HC (THC) HIGH 11o1N AVSU.GC 

41 WFD-OI'F BAGHOUSE DB..TA P HIGH 1 MIN AV'EI!AGC 

PAGE 1 0F 3 . 

PASS FAIL 

-

/ . 

-

.. _ _:./ __ ---

/ 

/ 

VES 008261 
~· . . " 

BIWEEI<I.Y UNIU4 (CMSTast IC4032) PAGE20F3 

~FEED CUHlfF PASS FAIL 

"~ · ... ~ 

<42 WfD.OFF SDA 0\JTI..ET HIGH TEMP. 1 MIN AVERAGE / 

43 W!'l}.()FF OXYGEN (02) LOW 1 MIN AVERAGE · / 

44 IIIOlATION HCL HIGH 1 HOUR AVERAGE / 

45 VIOLATION CO HIGH 1 HOUR AVERAGE / 

46 VIOLATION sec TEMP. LOW 1 HOUR AVERAGE / ... uR. / 

47 W!'l}.()fF l<llN TEMP. LOW 1 -AVERAGE 

46 VlOIATION OPACITY HIGH 480 S!=CJHOUR L.. 

49 W!'l}.()fF BAGiOUSE OB..TA P LOW 11o11N AVERAGE /" 

52 Illig Leak o.uction System (Ttl>o} / 

65 ~ 1 Hotr Rolling Tolal OPL 

66 N<n-Pump8ble 1 Hour Rolling Tolal OPL 

,.if Tolal Wuta1 Hour Rolling T<llal OPL r 

,fa BTU 1 Hour Total OPL / 

' 

69 ct 2~rRollrg olal OPL /" 

70 Low Vlalalie 12 Hotr Roling Total OPL ,_.... 

71 Sllli ......... 12 Hair Ro1iJg Tolal OPL .C 

72 Mercury 12 Hotr Rolirg Talal OPL / 

73 A&,h 12 Hotr Rolilg Tolal OPL r 

74 PCCT~1 Hour~ A-low OPt r75 SCC T--1 Hciur ~ A\11118ge low OPL ./ 

7B SOA O!Alet Temperature 1 Hour Rolling A-Hgh OPL ·.c. 

77 ~ Dllenonllal Press<R1 Min<DA- low OPL' • 

,.... 

78 sas;.ou.a Dilrbldl'6ll I'Tessure 1 MirU8 AYuagG .Higll OPt r 

79 Slaclc HCL Comodied 1 HCII'~ "-ltgh OPL r 

80 Sllldt CO Conec:ad l HourRDiilg ~High OPL 

'~ --- ~ SDct Flow 1 ~Rolling,"'""- Hi!lh OPL ,-

.., 

82 Hit Clnft l..lmll Flaw 1 Miralle A-.>ga OPL /" 

VES 008262 
BJWI%KI..YUNfTjJ.4 CHECKSHEET PAGE30F3 

;FeE!>wr~ 

50 WASTEFEED CUT~TESTBYOI'ERATOR 

UNIT IU OPERATOR TO CLOSE MANUAL HN«) VALVE AT UQUID INJECTOR BEFORE FLEX UME & AIR UNE TO 

SCREENED FEEDER XV.{)13 SliDE GAlE. 

UNITIU OPERATOR TO VERJFYCtiT,of.F BY PRESSING e,t.CH START BUTTON. 

(lliEN INITIAL & SIG~EEl) 

St-tREOOED ,/' SCREBE> ~CONVEYOR ....---AUX aJNIIEYOR 

X-10 __ V_ X-11 7 :X-12 _.-' X-22· ...-' .::..:... __ 

VERIFY ATOMIZING AIR ALARM BY MANUALLY SHUTTING AIR TO PRESSURE SWITCH. 

(NOZZS. MUST ~PEN FOR ALARM TO FUNCTION) . 

X-10 / X-11 / X-12 /" X-22 / 

83 Lime Sluny Density lDN 1 Hoor Roli ng Average 

If!;"' 

~~&i LOG CHECKS IN OPERATIONS BOOK ~ ..... ;> 

B5 ROO OUT IQLN PRESSURE~ (PT -'lQO) 

COMMENTS : 

.. . ·--

CHECKED BY: Ckeclc.~)o_JS. Da!a:lo-5'-di nne: 3:l/.s-~ 

APPROVED BY : 

BIWEEIO..Y_4 

9110107 f:IK 

/lad~ kfm : Conlrol Room 

VES 008263 
BIWEEKLY UNIT .. 

• FEED C\IT-<>FF 

1 TSHH-305 KI.N HIGH HIGH 

2 TSHH-317 sec HIG!ol HIGH 

3 PAHH-300 KILN HIGH PRESSURE 

~ P~ SCC HIGH PRESSURE 

6 T~ 1CMPffiiOO CfWoCBER HIGH TBIP 

7 VIOlATION OPACITY HIGH INSTNITATEOUS 

8 PROCESS MONITOR FAILED 

9 Y{ASTE FEED MONITOR FAJLB) 

12 VIOlATION 5TACKRDWHIGH 1 MIN 

13 VIOLATION ZAC-316 (TRV) OPEN 

·14 VIOLATION ZAC(J26 SURGE VENT OPEN 

tf.JC IJA.567 ANALVZER FAIL HCl 

'Vi~ IJA..558 ANAL VZER FAIL CO 

17 UA-560 ANAL VZER FAIL 02 

18 UMi62 ANALVZER FAll HC 

19 P(W..-663 LOW 1;JEL TA P. (10 FAN FAIWRE) 

20 WfD.a'F CARSON IN.JECT10N SYSTEM FAILED 

21 PSJ...tOOIPSI-..200 SCC COMB. AIR FAN FAILED · 

.. 

.... 

. · 0( 

·. 

23 PSL-209 X-14 PRJM.o\RY FUa LOW PRI:SS. (ONLY APPUCABI..E FOR -n FUa Oll.) 

25 STACK FLOW HIGH INSTANTANEOUS 

35 VIOLATION sec TEMP. LOW 1 MIN AVERAGE 

38 ' VIOIJITION KlLN TEYP. LOW 1 MIN AVERAGE 

37 WFD-OI'f HCl HIGH 1 MIN AVERN3E 

38 WF0-0FF OPACITY HIGH 1 MIN AVfRAGC 

39 

fA 

WFt}.()ff CO HIG!ol1 MIN AVERAGE 

WfO.OFF HC (THC) HIGH 1 WIN AVERAGE 

41 WfO.OFF BAGHOUSE DaTA P HIGH fMIN AVERAGE 

PAGE 1 OF3 

PASS FAIL 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

~ 

/ 

/ 

/ 

c 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

("' 

VES 008264 
. __. ... 

-42 WFO-OFF SDA Oun.ET HIGH TEMP. 1 MIN AVERAGE 

~ WfD-OFF OXYGEN (02) LOW 1 MIN AVERAGE 

44 VIOLATION HCL HIGH 1 HOUR AVERAIJE 

45 VlOLATlON CO HIGH 1 HOUR AVERAGE 

46 VIOLA110NSCCTEMP. LOW1 HOUR AVERAGE 

47 WfD-OFF KILN TBIP.LDW~ ~GE 

48 violATION OPACITY HIGH .cliO SEC/HOUR 

49 WfD-OFF BAGHOUSE DELTA P LOW 1 MIN AVERAGE 

52 Bag Leak Deleclfon System (Trl>o) 

65 Pt.mpable 1 Hour Rolling Tolsl OPL 

66 Non-Pumpallle 1 Hour Rolling Total OPf:. •.. /" __ ..,.. __ 

~ ... 

·69 CL 12 Hour Rolling Total OPL 

70 low VIOiatie 12 Hour Rollilg Tom! CJ!'L 

71 Semi Vlolatile 12 Hour Roling Toml OPL 

n Merrury 12 Hour Rolling Total OPL 

73 Ash 12 Hour RDiing Total OPL 

74 ~Tenopendure 1 HourRDii'lgAvenogelowOPL 

75 SCCT~ 1 Hour Roling Average low OPl 

76 SDA Ou!lel Tamperalut'81 Hour RDBing A-High O_PL 

77 Baghouse OitJerenllal Pnlostre 1 lob1le f'-I.DW OPI: 

78 Bagtoouse Ollf8rential Ptesstn 1 Minule Avetage lf,gh OPL 

79 S1ad< HCL Correcled 1 Hour Rolling A-High OPL 

S1ad< 00 Comlcted 1 HDir Roling Avei8Qfl High OPL 

S1ad< Flow 1 Hour Rolling A_.. High OPL 

(CMS Tasl< IC4o32) PAGE20FS 

PASS FAIL 

/ • 

!"'" 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

('" 

/ 

/ 

· f"" 

/' 

f 

/ 

!"'" 

/ 

C::. · 

/ 

/ 

(' 

c:_. 

VES 008265 
~YUNITt14 CHECKSHEET 

'' . 1>J'E FEB> CUT-OFF 

PAGE30F3 

~ .. 

50 WASTEFEEDCVT-OFFTESTBYOPERATOR 

l.HTU4 OPERATOR TO Ct.OSE MANUALHANOVAI.\IE ATUQIJID INJECTOR BEFORE REx UME &AIR UNETO 

SCREeiEO FeED8'l XV-{113 SUOE GATEUNfT tl4 OPERA TOR TO VEREY CUT.()f.F BY PRESSING EACH START BIJTTON. 

(!liEN INmAL & SIGN SHEET} 

SHRBlOEO / SCREEN3> / MAIN CpNVEYOR 

X-10 _ __:/::::.._ X-11 X-22 

AUX CONVEY.::cOR"---'------ -

VERIFY ATOMlZING AIR ALARM BY MANUAJ.I:.Y SHUT11NG AIR TO PRESSURE SWITCH. 

(NOZ2El MUST BE OPEN FOR ALARM TO FUNCllON) / . 

X-10 / X·11 / X-12 • X-22 

ALro~~OF::CQruN::~LOWT~~~278) 

CHECKED BY: \....]A., ~4. I&, 2 !;&, 

.. ~ Ume Slurry Density Uiw 1 Hour Rolli1g Average · Shoutdown 

LOG CHECKS IN OPERATIONS BOOK 

. 85 ROD OUT KILN PRESSURE UNE (PT -300) 

(~. ~ ,.: 

COMMENTS : 

CHECKED BY: 

APPROVED BY: 

BIWEEI<LY_ 4 

91101!17 HK 

~: Cultrol Room 

VES 008266 
•••--•-•• ••• •••.,~ .t oW' oo• ···•• •• : !"' '' •••• ...,.._,.('""<':' : f'' • 

~ ..... .. 

8

, ,.-·c:;.;-OFF 

-' 

1 TSHii-305 KilN HIGH HlGH 

2 TSHH-317 SCC HIGH HIGH 

3. PAHH-300 KILN HIGH PRESSURE 

4 PAHK-324 SCC HIGH PR£SS1JRE 

6 . TAHI+404 n:MPERING CHAMBER HIGH TEMP 

· 7 11100T10N OPACITY HlGH fNSTAI{fATEOVS 

8 PROCESS MONITOR FAILED 

9 WASTE fEB) MOHITOR FAJLED 

12 VJOIATION STACK FLOW HIGH 1 MIN 

13 VIOLATION ZAC-316 (fR\1) OPEN 

14 VIOlATION ZJIC-(11JS SURGE \IEilT ~ 

15 LJA.557 ANAL "YZER FAIL HCL 8 UMSS~'rZERFAILCO 17 UMi60 ANAL Y.ZER FAIL 02 

18 UMi62 ANAL "YZER FAIL HC 

11i PlloiJ..8ll LOW DaTA P. 00 FAN FAillft) 

20 'loiF[).<:)FF CARBON INJEC110N SYS1134 F/\11..8) 

21 PSJ...tOO'PSL.-200 SCC COMB. AIR FAN FAfi..B) 

(Ct.ISTaOi<IC4032) 

; 

.· ·. " ."? 

23 PQ,;20Q X-14 PRIMARY FUa. UYN PRESS. (01&. Y APf'l.ICABt.E FOR 12 FUEl. 0Q 

35 VIOLATION SCCTEMP. LOW 1 MIN AVERAGE 

38 VIOLATION IOUi l'eM>.IDf'l 1 MIN Avat'.GE 

37 Wf'D.OFF HCLHIGH 1 MIN A~ 

38 WFD-OFF OPACITY HIGH 1 MIN AVERAGE 

~ WFD-OFF CO HIGH 1 MIN AVERAGE 

~ ~HC (TllC) H1GH 1 MIN AVERAGE 

''":'" 

<11 WFD-OFF BAGHOusE DB..TA P ltGH t'MIN AVERAGE . 

PAGE10F3 

PASS FAIL 

/ 

/ 

-+. 

/ 

/ 

/ 

/ 

/ 

(,. 

;. =* r 

I 

c 

4. 

;:: 

( / 

I 

/ 

/ 

+. 

~ 

VES 008267 
~ ... .1'\./A)( 

.• .·;.;..;'r 

... 

42 Wf1>.0FF SOA CllJ"Cl..Ef HIGH TEMP. t MIN AVERAGE 

43 WFI).()fF OXYGEN (02) LOW t N AVERAGE 

44 \llOlAT!ON HCl. HIGH t HOUR Avew3E. 

45 VIOlAllON CO HIGH 1 HOUR AVERAGE 

-46 · WOI,A110N SCC TEMP. LOW 1 HOUR AVERAGE 

ttoUJl. 

47 WfO.<>FF KILN ll:M?: LOW 1 IIIII'MVERAGE 

48 VIOLAT!ON OPACITY HIGH 480 SECMOUR 

49 WF.l)..QFF BAGHOUSE DELTA P LOW t MIN AVERAGE 

52 Bag Leal< Delecllon ~ {fr1bo) 

65 Pumpable 1 Hot.-Rolling Tolal OPL 

66 Non-Pumpable 1 1-ioU< Rolling Tolal OPL 

Tolal Wasm1 Hour Rolrong TcCIII OPL 

BTU 1 Hour Tolal OPL 

69 Cl12 Hour Rolt>g TotaiQPl 

70 Low Voolalilo.1Z Hcur Ro!Ung Totol OPL 

71 Semi \liolatiJe 12 HoU< Roling ToW OPl 

72 """"'-"Y 12 Hour Roling TCUI OPL 

73 Ash 12 He.. Roling Total OPt. 

74 PCCT_..,...1 HoU<Rolt1gA-I.owOPl 

75 SCC T...,peniiUit 1 Hour Rollr1g A-l.ow OPl 

15 SOA Outlot TempetiiiUie 1 Hour Roling~ High OPl 

77 ~ Dllloionti81 ,.,_.,.1~&-l~*A- Low QPL· 

78 Baghcue Dillilren6al PtessiKe 1 *u!D A- High OPL 

79 Std HCl. CCln'edlod 1 Ho.. Roa1i1 A...-.geltgll OPt. 

80 Slade CO Corroded 1 Ha.. Roling A-ltgll OPl 

- Stadt Flow 1 HOIK Roling A-.go High OPl 

B2 Hrt CVIb L.lrnD Row 1 MinW> 1\-OPL 

(CMS Tast: IC4032) PAGE 2 0f3 

PASS FAJL 

/ 

/ 

7 

7 

7 

7 

7 < 

7 

./ 

I 

I 

/ 

7 

/ 

I < 

.I 

t: I 

+ 

VES 008268 
t" . .... ··- · . . . . . 

... 1 ~·, 

. 

""" .t UNJTI-4 CHECK SHEET PAGE30F3 

-

.:. FEED cur -oFF. 

50 WASTEFEE:DCUT-QFFTESTBYOPERATOR 

UNITI-4 OPERATOR TO ClDSE MANUAL HAN:! "vALVE AT L.JQUID INJECTOR BEFORE FlEX UME & AIR: UNE TO 

SCREENED FEEDER XV-o13 SUDE GATE. 

UNIT6'4,0PERATORTO VERIFY CUT~ BY PRESSING EAa! START BUTTON. 

(THEN JNI11AL & SIGN SHEET) 

· sHREOO~ !hJr.- SCREENED -"'A- MAIN CONVEYOR ~ 

X-10 X-11 ~ X-12 ,._.,...__ X-22 

AUX CONVEYOR 

VERIFY ATOMIZING AJRAI.J\RM BY MANUAU.Y SHUTTING AIR TO PRESSURE SWITCH. 

(NOZZEl. MUST BE OPEN FOR ALARid TO F\JNC'TlON) . • 

X-10 X-11 X-12 

ALSO CHECK OPERAllON OF RAM CODUNG WATER LOW Fli1W ALARM (MSQI. >278) 

CHECISEDBY: 

83 . Ume $111rry DensiiY Low 1 Hour RoDing Average 

~.-:";~: ~~ LOG CHECKS IN OPERAllONS BOOK. 

85 ROD OUT IOLN PRESSURE UNE (PT -300) 

COMMENTS : 

CHECKED BY: 

APPROVED BY: 

BIWEEI<l. Y _ 4 

9/11l107 HK 

: 

Shoutdown 

VES 008269 
1- TSHH-305 KILN HIGH HJGH 

2 lSHH-317 sec HIGH HIGH 

3 PAHH-300 KILN HIGH PRESSURE 

4 P.AH!i-324 SCC HIGH PRESSURE 

6 TAHH-404 TBIPERJNG c;tWol8ER TEMP 

7 VIOIATJON Of'N:ff'i HIGH IISTAHTATEOUS 

8 PROCESS MONITOR FAILfD. 

9 WASTE FEED MONrTOR FAILfD 

t2 VIOLAllON STACK FIJ)W HIGH 1 MIN 

13 VIOLA110N :zAC.318 (TRV) OPEN 

14 VIOLAllON ZAC-028 SURGE VENT OPEN 

UA-557 ANAL VZER FAIL HCL. 

U....SS8 ANAL VZER FAIL CO. 

17 UMi60 ANAL VZER FAU. 02 

18 UA.-562 ANALVZER FAIL HC 

19 POAL.-683 LOWDELTAP. QDFAN FAILURE) 

2ll Wfi).()FF CARBOH INJECTJON SYS'TEM FAILED 

21 PSL.10M'SL.:ZOO SCC COMB. AIR FAN FAILED 

(CMS Task IC4032) 

.• i # 

' '!( 

23 PSL.:Illll ~ 14 PRJI.CARY FUB.IDW PRESS. (ONLY AI'PUCABl£ FOR Cz RJa OIL) 

25 SJ:ACK FLOW HIGH INSTANTANEOUS · 

35 'VIOLATJON sec TEMP. LC:NI1 MIN AVFflA~ 

38 'IIOLATJON Kl1.-" TS.IP. LOW 1 MIN AVfiWiiE 

37 Wfi).()FFHCLHIGH 1 MINAIIERAGE 

38 ~OP.ACilYHIGH1 MINAVERAGE 

39 Wfi).()FF CO HIG!-1 1 MIN AIIERAGe . 

a 

~~ WFD-O~HC (THC) HIGH 1 MIN AVERAGE 

41 WFD-OFF BAGHOUSE DELTA P HIGH fMIN AVERAGE • ~. • ., 

PAGE 1 OF3 

PASS FAIL 

./ 

/ 

,/ 

/ 

/ 

/ 

,/ 

/ 

/ 

/ 

/. 

./ 

, ./ 

./ 

/ 

/ 

/. 

/ 

/ 

/ 

./ 

•./ 

/ 

./ 

/ 

± 

VES 008270 
...... -····. 

(CMS Tasl< IC4032) PAGC20F3 

-42 ~ SOA OUTLET HIGH TEMP. 1 MIN AVERAGE / 

-43 WFD-0FF OXYGEN (02) LOW 1 MIN AVERAGE 

44 VIOLATION HC\.. HIGH 1 HOUR AVERAGE ± 

4!i VIOLATION CO HIGH 1 HOUR AVERAGE ,/ 

o46 ' VIOLATION SCC TEMP. LOW 1 HOURAveiJ.GE ./ 

~IL / 

1fT WFD-OFF'I<IlN 'TEMP. LOW 1 Avew:;£ 

-48 VIOLATION OPACilY taGH <180 SECMOUR / 

49 WFD-OfFBAGHQUSEOaTAP LOW1 MIN AVERAGE / 

52 Bag l.e8k Dottdlon Syotem (Tri>o) --7 

65. Pumpablo 1 HolM' ROlling Total OPL 

66 . Non-Pumpablo 1 Hour Rolling Total OPL ./ 

....... r7 Tolal Wasbo 1 Hour Roling Tolal OPL ,/ 

lj ~¥,· BTU 1 Hour. Total OPL / 

69 CL 12 Ho4Jr Roling Total OPL / 

70 ~ Vooldio 12 Hour Rollng Total OPL / 

71 s..ri Vdde 12 Hoos Rolling Tccal OPL --7 

72 Mon:u1Y 12 How Roling Total OPL 

73 

74 

All> 

PCCT~ 

12 Hour Roling 

1 

Total 

Hour 

OPL 

Roling A-l.DwOPL ~ 7!i SCCTem,.....,....1Hoo'Roling'A..,..LDw0PL z 

78 SOA Oullet T""'P""'tun> 1 Hour Rolklg A-High OPL / 

77 . B.,.,._ IJI!Ion>cillal ~ 1 Mklute A ... LDw OPL' 7 

78 ~OI"~Presslft1 lotnuleAve,_ H1gh OPL / 

711 Slid: HCL Corrected 1 Hoor Roling Avetage tfljh OPL / 

80 Slldt CO Ctcrtlded 1 Hour Rolling, A.nge ~ OPL L 

li, Slid< FIQw 1 HOur Rollil1g Avenog& High OPL / 

az· ._, CI/HrO l.lme Flaw 1 Mil'llle Average OPL / 

VES 008271 
BIWEB<l. Y UNIT #4 CHECK SHEET PAGE30F3 

~:~ f'EB) ClJT.{)fF 

··f 

50 WASTE FEED CUT ..OFF TEST BY OPERATOR 

UNIT#4 OPERATOR TO CUlSE MANUAL HAND VAJ..Ve AT UOUIO INJECTOR BlifoRE R.EX UME &AIR UNE TO 

SCflf£NEO FEEDER XV-013 SliDE GATE. 

UNIT #4 OPERATOR TO VERIFY CUT.{)I7F BY PRESSING e,t.OH START BUITON. 

(THEN INTT1AJ.. & SIGN SHEET) 

SHRBJOB>=-__ SCREBEO:,._ __ MAIN CONVEYOR 

X-10 · X-11 )?1" X-12 '\TE 

AUX CONVEY~OR:.!---

VERIFY ATOMIZING AIR ALARM BYMANUAU.YSHUl"TlNGAJR TOPRESSURESVIIITCH. 

(NOZZB.. MUST BE OPEN FOR AlARM TO FUNCTlON) 

X-10 7JC X-11 7f' X-12 ..-z;7£ X-22 y;;c 

ALSO CHECK OPERATION OF RAM COOUNGWATER LOW Fli1N ALARM {MSGf>27B} 

CHECKEDBY: ,Ar- tfJ/o/ 

83 limB Sluny Densi!y lDw 1 Hour Rolling AVOOIIJI!l 14 LOG CHECKS IN. OPERA nONS BOOK 

85 ROO OUT KJ1.N PRESSURE UNE (PT-300) 

COMMENTS : 

Shouldown 

Data : /J:/f-0 1 Time: 2: 50 AM <@:) 

BIWEEIO.. Y_4 

91'1007 HK 

~: Contrni Room 

YES 008272 
'Biwes<L Y UNIT #4 (CMS Task IC4032) PAGE 1 OF3 

tfF FEED CUT-OFF 

PASS FAIL 

~;~~ . 

/ 

1 TSHH-305 KilN HlGH HIGH 

2 TSHH-317 sec HIGH HIGH / 

3 PAHH-300 KilN HIGH PRESSURE / 

-4 PAHH-32-4 sec HIGH PRESSURE ., 

6 TAHfi-.404 TEMPERING CHAMBER HIGH TEMP. / 

7 VIOI.AllON OPACilY HIGH INSTANTATEOUS /' 

8 PROCESS MONITOR FAllS> / 

9 WASTE FEED MONITOR FAltED 

/ 

12 VIOI.AllON STACK FLOW HIGH 1 MIN 

-

13 VIOI.AllON ZJ\~16 (1RV) OPEN / 

« VIOLATION ZJ\c-<126 SURGE VENT OPEN / 

:~~~~5 lJA..5S7 ANAL VZER FAIL HCL /. 

~, .,~ 

. 

:q[t){6 IJA.558 ANALVZEI'l FAIL CO / 

17 IJA.660 ANALVZER FAIL 02 / 

18 tJA.562 ANAL VZER FAIL HC ' 

19 PDAL~ LC1W DB.TA P. (ID FAN FAIWRE) /" 

/ 

.. 20 WF0-0FF CARBON INJECTION SYSTEM FAILED : ' 

21 PSL-'1011/P&..:ZOO SCC COMB. AIR FAN FAII.,ED 

,. / 

23 P$!--209 X-1-4 PRIMARY FUa.LOW PRESS. (ONLY APPUCABLE FORI2 FUS.OIL,) / 

25 STACK R.DN HIGH INSTANTANEOUS 

/ 

35 VIOlATION sec TEMP. LOW 1 MIN AVffiA!>E /"'" 

36 VIOlATION KilN TBIP. LOW 1 MIN AVF:fWJE. 

/ 

.37 WF0-0A= HCL HlGH t MIN A'VS'lAGE / 

36 WFD-0FF OPACilY HIGH 1 MIN AVERAGE / 

39 WFD-0FF 00 HIGH 1 MIN A'VS'lAGE / 

fJa"'\ / \t"' lo WFD-OFF·HC (THC) HIGH 1 MIN AVERAGE .t~?-e.-

41 WFD-OFF BAGHOUSE oaTA P HIGH t.MIN AVERAGE . ./ 

VES 008273 
><~ 0 • ' < -•• 4 0 • H • 

BIWEEKLY UNIT #4 :fffSTE FEED ~~FF 

W 

42 WfO.OFFSOAOUTl..ETH1GHTEMP. 1 MIN AVERAGE 

43 WfD.OFFOXYGEN(02)LOW 1 MINAVERAGE 

44 VIOLATION HCL !-IIGH 1 HOUR AVERAGE 

45 VIOLATION CO HIGH 1 HOUR AVERAGE 

-46 VIOLATION SCC TEMP. LOW 1 HOUR AVERAGE 

• ~UE. 

47 WfD.OFF KILN TEMP. LOW 1 illtM AVERAGE 

48 VIOLATION OPACITY HIGH 480 SEC/HOUR 

48 WFO-OFFBAGHOUSEDELTAP LOW1 MIN AVERAGE . 

65 Plo:npable 1 Hour Roling Total OPL 

66 NooM'umpabi& 1 Hotl" Roling Total OPL 

:To!al-1 Hpur Rolling To!al OPL 

B'TU 1 Hour Tolaf OPL 

69 CL 12 Hour Roling Tdal OPL 

70 Low Vlolatjle 12 Hour Rollog Total OPL 

71 Semi Vlol8lie 12 Hour Rolling To!al OPL 

72 Mercury 12 Hour RoUing To!al OPL 

73 Ash 12 Hour Roling Jo!al OPL 

74 PCC Temperal!Jte 1 Hoc6_Rolirlg A-e law OPL 

75 SCCTempe111Me 1 HourR<algAvetagel.owOPL 

76 SOAOUIIetTempemture 1 Ho..:RoiUngA-HighOPL 

· 78 Baghouse Dillenootial Pressure 1 Minuta Average High OPL 

79 Slid HCL Com!dl!ld 1 Hour Rolfing Average High OPL 

, 80 Stadt CO Coned8d 1 Hour Rolling Awrage ~ OPL 

141 S1ack .Flow 1 Hoor Roling Awrage High OPL ~~ . -- ~ • - ' .4 ' 

82 1-lrtCI/Hra Une Flow 1 MlnobAverage OPL 

(CMS ~ask ICI032) PAGE-2 0F3 

PASS FAlL 

) 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

/ 

7 

VES 008274 
.· 

CHEQ( SliE£T PAGE30F3 

50 WASTE FEED CIJT.oFF TEST BY OPERATOR 

UNIT 114 OPERA TOO TO ClOSE W\NUAL. HAND VAlVE AT LIQUID INJECTOR BEFCiRE RJ:X LIE & AIR UNE TO 

SCREENED FEEDER XV.c13 SUDE G.'aE. 

UNr:l'f:4 OPmATDRTO VERFY CUT.OF,F BY PRESSING EACH START BUTTON. 

('THEN IHmAL & SIGN SH!£1) 

SHREDOEO _./ SCREENED ,..--:- MAIN CONVEYOR / AUX. ~NVEYOR / 

~10 X-11 X-12 ...,.,- . X-22 ---"- -

'{ERJFY ATOMJZJNG AIR ALARM BY MANIJAI..LY SHUTiJNG AIR TO PRESSURE SWITCii. 

(NOZZEL MUST 8E OPEN FOR ALARM TO FUNCTlON) 

X-10 / . X-11 / ' X-12 / 

Uma Slimy Densi1y Low 1 Hour Roling Average 

LOG CHECKS IN OPERATIONS BOOK 

85 ROO OUT KILN PRESSURE UNE (PT -300) 

COMMENTS : 

~BY: 

APPROVED BY: 

BIWEEI<l. y-4 

9110107 HK .. 

Shoutdown 

X-22 . / 

P1a01! : Con1rol Room 

... . . -

VES 008275 
ABSOLUTE C~RATION AUDIT (ACA) DATA SHEET 

Unit# 4 Serial # ____ c_os_ A _ _ -----. Parameter NIST Traceable Calibration standards 

~02 25% Gas Concentration 

r CO-low range 200ppm Low (Zero) 0 '± o.s 

r CO-high range 3000ppm . Mid 8.93 ± o.s 

r HCI 1000ppm High 15 ± 0.5 

Run Number ConCellb afion Diffe!ence 

Refe!ellCe An~ Law Mid High 

1-low 0 0.1 ..0.1 ·- - 2-Mid 8.93 11'.98 - ..0.05 - 3-High 15 15.3 - - ..0.3 

4-low 0 0.1 ..0.1 - - 5-Mk! 8.93 9 - ..0.07 - 6-lfrgh 15 15.2 - - ..().2 

R ow ' .a ... ' 0.1.. .. ..().1 - - - .. 

S.M"KI 8.93 8.9 - 0.03 - m19h 15 15.2 - . - ..().2 

Mean I:Hfference = ..0.10 ..0.03 ..0.23 

Caibralion &Tor= ..(),40% ..0.12% ..0.93% 

Calilra1ioo Error= Mean Dftlrence 1 Spa! Vu *100 

CE Ell Tech 

llUe 

· Slgnahl'e Z/4fl010 Data 

VES 008276 
; 

ABSOLUTE CAUBRATION AUDIT (ACA) DATA SHEET 

Unit# _ __ 4 __ s~~# _____ 1_3_2 __ __ 

Paraneter NISTTraoeable Calibration standards 

' 02 25% Gas . Concen1ration 

·r. CO-low range 200ppm Low (Zero) 0 ± 

r CO-high range 3000ppm Mil 68.9 ± 

r- HCI 1 OOOppm High 154 ± 

Run Number Concentration Dliference 

1-l.ow 

2;Mid 

3-High 

4-tow 

5-Mld 

6-High 

. 7-Low .. 

8-Mld 

!!-High 

CE 

s.lgllali.re 

Reference ArlaJyzt!r low Mid 

0 -02 0.2 - 68.9 66.7 - 2.2 

154 152.6 - -

0 -0.4 0.4 -

68.9 66.8 - 2.1 

154 154.5 - -

" . 0 .. . .... • . ..().1 0.1 - 68.9 67 - 1.9 

154 153.4 - - Mean Olll'ereiiC8 = 023 2.07 

Cafio/alion Enor = 0.12% 1.03% 

Calxation Error= Mean Dlflerence I Spa1 Vakle •t 00 

~10 

EJ1 Tech 

i1lle 

912212009 

. Dale 

10 

10 

'10 

fflQh· 

-

-

1.4 

-

-

..(),5 

-

-

0.6 

0.50 

0.25% 

VES 008277 
ABSOLUTE CAUBRATION AUDIT {ACA) DATA SHEET 

Unit# _ _ .:..__4 _ _ . 132 . · · Serial# ______ _ 

Parameter NIST Traceable Calibralioo Standanls 

C" 02 25% Gas Concenlratioo 

r CO-low range 200ppm Low (Zero) 0 . ± 150 

r- CO-high range 3000ppm Mil 1079.1 ± 150 

c- HCI 1 OOOppm ffl!l11 2289 ± 150 

Run Number Conc8lllafioo Dilferenoe 

Reference . Ailalyzer Low Mid High 

1-Low .. 0 .{).2 0.2 - - 2~id 1079.1 1086.5 - -7.4 - 3-High 2289 221fT - - 2 

4-tow 0 .{).4 0.4 - - ~il 1079.1 1077.6 - 1.5 -

6-High 2289' 2317.4. - - ·28.4 

74.ow 0 .{),1 0.1 - -

B-Mid 1079.1 1077.7 - 1.4 -

9-Hlgh 2289 2301.9 - - -12.9 

Me8n Difference = 0.23 -1.50 -13.10 

calibration Emlr = 0.01% .{),05% .{).44% 

Calbl8fion Error= Mean Difference/ Span Value •100 

CE Ell Tech 

. Tille 

9/2212009 

21412010 

VES 008278 
ABSOLUTE CAUBRA TION AUDIT (ACA) DATA SHEET 

••. · Unit# _ _ _ 4 __ 

ti~ 

Serial # _ _ __ 1_32 __ _ 

Paameter NISTTraceable Calibratioo Standards 

(' 02 25% Gas Concentration . 

r CO-low range 200ppm . Low(Zero) 0 ± 50 

r CQ.high range 3000ppm t.ij 318 ± 50 

r. HCI 1000ppm High 707 ± 50 

Run Number Concenllation Differellce 

Reference Analyzer Low Mit ' High 

1-l.ow 0 ~.3 0.3 - - 2-Mid 318 284.9 - 33.1 -

3-High 7(Jl 713.1 - - ~.1 

4-low 0 0 0 - - &.Mid 318 3062 - 11.8 -

6-Hgh 707 707.1 - - ~.1 I 

7-l.ow 0 0.6 ~.6 - - 8-Mid 318 3142 - 3.8 - 9-High 707 - 708:6 - - -1.6 

Mean Ollfe!ence = 10 16.23 -2.60 

Calibralklo Error = . ~.01% 1.62% ~.26% 

~Error= Mean Diffen!nce I Span VM •too 

. CE Ell Tech 

Tme 

. 9{l?/2009 

Dale 

VES 008279 
Tabl61 

Swzuruuy ofReladve Accorac:y Test Audit Reml~ 

Veolia ES Tec:hnlc:al Solutions 

Sauget, Illinois 

Jane 22, 23 and 24, .2()09 

CEMS P&l'llllleter Ublts MeamreiiRA 

. Unit2 co ppD@ 7'1>0, 0.004ppm' 

O,.c!cy <rot 0.09<J,' 

O,.wet <rot 0.13%' 

Unit3 co ppD @ 7'1> 0, . 0.063 ppm' 

O,.dry '1>0, 0.02'1>' 

0,, wet '1>0. 0.31'1>' 

Unit4 co ppm @7'1> 0, 1.146 ppjn• 

O,.c!cy <rot 0.15'1>' 

O,.wet '1>0, • 0.46%' 

• Percent of enilisioa standard cr absolll!e a~ ~ (ppm oc '!& ). 

•ps 4B. . 

•ps3. · 

lNC:iNERATOll CEUS RATA 

Vl!OLIAES 

I 

5 

Crtttrta 

5 ... 

1.0 ... 

1.0" 

5 ... 

1.0'" . 

1.0" 

5 .... 

1.0 ... 

1.0'" 

/L~!L7 

Pass/Fall 

Pass 

Pus 

Pus 

Pus 

Pass ·. Pass 

Pass 

Pus 

Pus 

VES 008280 
< m 

(/) 

0 

0 

co 

.., 

co 

~ 

.Incinerator 

Data Point 

Cllll>on 111)Kton Flow 

Ume Slwry Density 

Stack' Opacity 

' Staok CO RCRA 

SDA OuUet Temp 

Baghouae Ollf Prna Low 

Bagh~uoe orr Pre" High 

Staok T.HC 

X11 '(Voight 

X22 'f'tlghl 

X12 VVel;ht 

X10 WeJghl 

Slacfi.HCL RCRA 

4 

IMln I Min 1Mln 

AVO AVO AVO 

Warn Shut OPL 

85.00000 

1.000000 . 10.00000 

460.0000 aoo.oooo 

440.0000 100.0000 

S.OOOOOO LOOOOOO 

1.000000 I 0.00000 

0.000000 10.00000 

400.0000 600.0000 

.,;y;l, • ~;li 'fJI <)t~.' . ' ., 

V<Oiia Cmolod 11112010 6:00AM 

l!nvlromnmlA1 Sel'¥\cea Period Swt 1/112010 6:00AM 

Sauaet Dllnois Poriodl!n 11112010 6:00AM 

PageS oC1 

1 Hr RDU 1 Hr Roll 1 Hr RoD 1 Hr Roll 111r Roll I Hr .RoU l211r 12Hr 12Hr I HrTot 1 HrTot 1 He Tot 

Wom Shut OPL Tot Tot Shut Tot OPL Roll Tot RGU Tot RDII Tot WilD Shut OPL 

Warn Wam Sbut OPL 

e..SOODoo e.aooooo &.200000 

86.60000 88.40000 88.20000 

. 30.00000 40.00000 100.0000 . . 

• 2li.OOOO 431.0000 iU.OOOO 

16SO.OOO 1850.000 1700.000 

800.0000 !11"'·0000 1006.000 . 160.0000 1150.0000 1000,000 

1000.000 1050Jl00 1100.000 

1000.000, 1850.000 1700.000 

16.00000 32.00000 36.00000 
< m 

(/) 

0 

:$ 

N 

0> 

N 

Stack 02 RCRA 

HCLtoUme 

Shredded Welgllt 

Tempering Chaml?flr Temp 

PCC Temp 

SCCT~ 

Stack CO Cot!'~Kted 

Slack HCL Corrected 

Slack 02 Comoctod 

Stack Flow 

Low BTU Uqukl Weight 

High BTU Uquld Weight 

Liquid Weight 

Conlalnol1zod Weight 

Solklo Weight 

Weight 

4.000000 3.000000 

ao.ooooo 3a.&aooo n .20000 

1100.0000 1200.000 

¥>! 

•

.. m. 

' 

Veoli& 

&vircnmcmal Savicco 

Soop:t lllino!a 

. 

1100.000 12<0.000 ' 1570.000 1515.000 1507.000 

1UO.OOO 1114!Ul00 190$.000 1580.000 1880.000 

- .0000 1100.0000 30.00000 78.00000 1DCI.CGOO 

100.0000 150.0000 2.5.00000 32.00000 

4.000000 

08000.00 3'1'000.00 37000,00 300H.OO 

. 21100.000 30e0.DGO :IZDO,OOO 

. 1600.00l 

10000.00 

12500.DO 1:1000.00 137VS.OO 

. 

c::nau.l 

P<riodSWt 

Period En 

. 

,.~ 

lllnOIO 6:00 AM 

1/112010 6:00AM 

1/112010 6:00AM 

Paao6of7 

• 13000.00 t4GOO.OO 11000.00 

00.000 1860.000 1700.000 

1000.000 1050.000 1100.000 

2000.000 Z1DO.OOO 3000.000 

13000.00 14000.DO 115000.00 
H~lii I I 000 .... I § ~~~ l 0"' 0 I I a oo 

~-- ~· sss ~ ::.::.-~ : 

I 

'* ! • 

§ I 0. 

" i I I ts\1 i :f i 

~~ I! 

§ ~ I 

·i 0 

~ i I; 0 

N 0 • a ... 

§ 

~ I :l I I ~ ~ 

I I ~ I I ~ ~ ~ 

.§ I § I j 0 

~ ,l!J ~ 

~i~ ij 

" Iii 

f~ .lS:v:-:-;:_ ~ t ..mo·w· ~:s:;, 

> "' 

,lj 

, . 

• .. .. . ,..~~ .. !15 ·· :a- j .. ~ ., f - ~ I ~ 

j:! ~ ! l 

Q) (.) ::E tl) 

VES 008283 
VES 008284.pdf 
David A Klarich 

From: 

Sent: 

To: 

SubJect: 

David, 

David A Klarich 

Monday, June 04, 2012 4:28 PM 

'David Ogulei' 

R£: LVM end SVM Maxiroom Feed 

lam putting two CO's containing tile requested lnformatiOn·ln the mail this afternoon. 

One disk contains merwry feed data from July 2004 through May 2009. The disk contains one-minute feedrates for 

mercury in the 1111its of lb/mln and 12-hour rolll~ average feedrotes for mercury In the units of lb/mln. This format was 

requested by USEPA Region 5 when this da~ was previously submitted. The tabs at the bottom of erch me indicate 

which lndnerator the data Is from (12, 13, and 14 ). 

The other disk contains LVM and SVM feed data from January 2005 through December 2008. The disk contains one· 

minute feedrates for LVM and SVM In the units of lb/min and 12-hour rolling average feed rates for LVM and SVM in the 

units of lb/mln. Again, this format was requested by USEPA ReelOn S when this data was previOusly submkted. 

After you have receiVed these disks and had a chance to look at the Illes, please contact me if you have any questions. 

Dave 

Dave Klllrich 

Veolla ES Teclmical Solullom, LLC. 

#7 Mobile A"""'ue 

S&uge~ IL 62201 

618-271-2804, X120 office 

618·271-9704 fax 

davkl.klaricll@veofiae8.oom 

h1.1p:I!¥Mw.veollaes.com/ 

Service lnl Safety aNnlfs. 

This e-mail message Iran Veolla ES Technical Solutions Is ror the sole use of the Intended reciplenl(s) and may contain 

confidential and privileged Information. Ally unauthorized review, use, dlsdosure or distribution Is prohibUed. If you are 

not the Intended rsclplent please communicate w~h the sender by reply e-mal and deslrOy all cOpies or the original 

mesqge and delete same from all compulera. 

--· ·-------------.. - - From: David Ogufel [malitD:OguleLDavld@epamall.epa.gov] 

Sent: Friday, June 01, 2012 4:37PM 

To: David A Klarich 

Subjectr RE: LVM and SVM Mllldmum Feed 

Thank you. 

"'David A Klallch ---0610112012 03:26:30 I'M-··David, I received your volcemalt !'rom eatller today. I can collect the 

hiStorical 12-hoUr rolling a 

VES 008284 
OliO; ~12012 o:l:211 PM 

Sut>je<t: RE: LVM ond S"-l ,..,_ ,._ 

David, 

I re<:elved yourvoic:emall from earler tO<Ioy. I can c:oile<t the hl51ork:all2·hour roKtns averagelee<lrates lor LVM, SVM, and H& •nd 

put them on 1 CO I« yo<~. I sllou4d be able to get copies ofthlsdata togeth« and send It to you by Monday aftenoon. Sl\ould I have 

any problems getting this data to you on Monday, I wnt contact you. 

Dave 

Dave Klarich 

Veale ES Technical SoksUons, L.LC. 

17 Mobile Avenue 

Sauget, IL 62201 

618·271-2804, X120 olftee 

618-271--9704 fax 

dO'fid.!dar!ch@veOiaes,oom 

biiD:I/vnvw.veOftaeS,OOmf 

Service fvst. Safety always. 

This e-mail message from Veolla ES Technical Solutions Is for the sole use of the Intended rec:iplenl(s) and may oontllln 

oonfldentlal and privileged informalion. Any unauthorized review, use, disclosure or distribution Is prohibited. If you are not 

the Intended redpien~ please oommvnlcate with the sender by reply e-mail and destroy al copies of the original message 

and delete aama from al c:omputers. 

From: Oa-.td Ogulel (maJID;Ogyle!.QayldQmamaJ!rna,qoy! 

Sent: fi1day, June 01, 2012 1:14PM 

Tot DaVtd A l<larlch 

Subject: Re: LVM and SVM Maximum Feed 

Dave, 

I am Crying to locate Veoiz/s median 12-hour hlslol1cal metal feed rates over the enUre llisl011cal period evaluated (2004-

2008). Could you send me an excel ftle showing tile hislorical12-llour ave~ feed rates you used to calculate the 

highest 12-how averages? 

I elso left you a voice message. Thanl<a. 

-David 

David Ogulei 

U.S. Environmental Protection Agency 

Region 51 /IJr & Radiation DM;Ion I A-16J 

77 West Jacboo Blvd. I Chicago, IH!nols 60604 

Phone: (312) 353-09871 OQUie!.Dayjd@eQ!LQOY 

"' David A l<larich -.()3121/2012 08:59:49 AM-David, As we discussed, I have attached the Re for the maximum 12 HRA 

values for l \1M and SVM foe J 

2 

VES 008285 
David, 

AS we discussed, I !lave attadled the file for the maJdmum 12 HRA w!ues for LVM and SliM for Jan111ry, 2008 thrcush May, 2006. 

Dave 

Dave Klarich 

Veolla ES Technical Solutloos, l.L.C. 

#7 Mobile Avenue 

Sauga~ IL 62201 

518-271-2804, X120 office 

618-271-9704 fax 

dayld.klarlch®yeollaes,com 

htlp:Jfwww.veotl!!es ogml 

Service first Safety always. 

This &-maM message from VeoWa ES Technical Solutions Is for the sole use ollhc intended rtlQlpient(s) and may contain 

coofldenlial and pdvlleged !nfonnation. Any unauthorind revieW, uee, dlsclosuro or dlslllbutlon la prohibited. If you are not 

the Intended rtlQlpient. please 001l1ll1W1icalc with the sender by reply e-rna1 and destroy au wples of tho original message 

aod delete same from al computers. 

From: OaWI A Klarich 

Sent: Thesday, Mardi 20, 2012 5:00 PM 

To: ogytetdi'yfdOeM.goy 

subject Highest 12-Hour Rll411ng A'tet' ~ {7/1/04- l/1/08} 

David. 

During C<Jr Mardi S conference coU, you were curious why some of t~e maximum 12·hour rollna•••,.•se (HRAI m<ltals feed values 

In Veotll's february 2S, 2010 Slsnlfleant Mod!Ocatlon were different from those that the USEPA had d()(Umente<l. Specifsca lly, the 

values for Unit 2 SliM, Unk 3 SVM, and Unit 4LVM were different. In Table 1 from tile agenda for the MardiS call, YCXJ twwe 

moxl!mlm ~tes lsted for the time period 7/1/04tc 1/l/OSin column 4 , Alter revieWins documentsli'OlR tllat time perlo<l, I 

discovered a summary spreadsheet that showed maximum 12 HAA feed~tos Lhrouah S/31/0&.In this document, the maximum rote 

for Unlt2 SVM is 91 ibs/hr, for Un" 3 SVM Is 821bs/hr, •nd for Unit 4LIIM l$771bs/hr. These ratos wotre the result of operations 

durlne tho lli'st fllle months of 2008. These are the maximum 12 HRA values that arreln the resubmlttal of the Slgnlf!Gont 

Modlflcatlon on February 2S, 2010. Veolia llad oppanently Included these Ypdated values In this dowment. 

Sl>ould you have any further questions, please contact m~. 

Dave. 

Dave Klarich 

Veolla ES Technloal Solutions, L.L.C. 117 Moblle AY811U8 

Sauget, IL 82201 

618-271-2804, X120 olftce 

618-271-9704 tax 

day!<l.klllr!cl!@veol!aes oom 

htte:Jtwww,yeotiw ocmt 

Service first. Safely always. 

This e-mail message from Veoio ES Technical Solutions Is for the sole use of the Intended recipient(s) and may contain 

3 

VES008286 
.confidenHaJ and privileged lntotmatloo. Any unauthorized review, U$8, disdosuro or distribution Is prohibited. rr you are not 

the Intended recipient, please communicate with the sender by reply e-mail and destroy aa copies of the original message 

and delete same from all computers. 

[aUach....,t "Max Metals FH<I Jan :WOS_Miy 2008.xb><" deleted by O.vld otulei/RS/USEPA/US) 

1 

VES 008287 
VES 008288.pdf 
Jan Akn, ft ~ Ph.D. 

Pldlclrr<. "'""" or Hoallb 

!<t-Wo 0. falldisoo, M , M.S.. l!I.P.H. 

-..:T'KrttX 

A,_nlnfsiMIIw'l'lscal 

ti111.23S.77o:l 

61 8JrJ.544+3 ~X 

COitmoolry li:oltl\ 

61 8.23S. 7703 

51&23.'-7713 fax 

COIIrtlllllcoiJI> Dl$ea$e 

1118.23!1.0 175 

Gt8.23S.035G '"" 

£mlnlnm<niAI / 

~Ftcpl611.a33.ne; 

61U3ti.0676fiiK 

-lllellllh 

518.233.6170 

618.23CI.08'l lfO> 

ST. CLAIR COUNIY HBALnl DEPAIITMENI' 

19 PUBUC SQUARE. surre ISO 

88t..U:VIU.E, !UJNOIS 6222o-1624 

www.heilllh.co.st·Ciair.il.us 

Apri 8, 2011 

Doug Harris 

Veolia 'Es TecbWcal Solutions, lLC 

7 Mobile Stn:ct 

Sauget,IL 62201-1 069 

Re: Earth Day· 2011 Awards 

Dear Doug: 

The St Clair Cowlly Health Departmeot is having an awards ceremony to 

celebral.e Barth Day. This event will be held at the St Clair Cowtv Heath 

Deoartmenl on 19 Public Square in .Belleville, 1ues<lay. April 19 2011 at 

10:00 A.M. 

St. Clair Counly wiU be hoooring )OU i>r all ){lur ef!Orts in recycling and in 

helpng to start the mwontedlunused pharmaceorica1 program (l'2/D2) in St. 

Clair County. You win be awarded lhe&viromnemal cellencoAward. We 

hope tbat )00 andlor a reprcsen~ative will be able to attend IUld panicipate in 

this celebnrtion. 

Please advise if you are able to attelld by calling 618-233-7769 or o-mail 

[qistv.JI!Jllins@oo,st..cl!!a·.a.!l,l. 

Again, thank ){IU lOr )'Our support in the recycling process and 

congratulations on your Environmental Excellence Award. 

Sincerely, 

~~rtf M~ Kristy A. Mallin\ B.S. 

Enviroll!llCDCa1 Protection Maoager 

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VES 008288 
VES 008289.pdf 
JERRY F. Coel&l.o 

TwJI.#l)l OlmiCTJ h.UNCQ 

April14, 2011 

Doug Harris 

HOUSE OF REPRESEHTAnVES 

WASHINGTON, D.C. 20515 

VeoliaEs Teclmical Solutions 

7MobiloSt 

Bast Saint Louis, Dlinois 62201 

Dear Doug: 

I wanted to drop you a note to congratulate Veolia Es Technical 

Solutions on receiving a 2011 St Clair County Environmental 

Recognition Award for Environmental Excellence. 

Environmentai stewardship is v~ important for ow: commun.ities and, 

with this award, you have been recogoized for your outstanding 

leadership in this effort. 

I wish you the very best in lbe future. 

Sincerely, 

..... 

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VES 008289 
VES 008290.pdf 
United Sbles Envlroii.Dlental Protecdon Agency: Region S 

Propo~d Reopening of Air Pollution Control Title V Penni! to Operate 

Issued to Veolia ES Technical Solutions, L.L.C., 7 Mobile Avenue, Sauget, Iilinois 

Permit No. V-IL-1716300103-08-01; E>q>ires October 12, 2013 

Docket IDNo. U.S. USEPA·ROS-OAAR-2012-0649 

Comments and A!fldavft of Ralph L. Robeoon. Pru ideat. RMB Copm!tlge & Rem reb. 

In(. II! Suooort o(Veofia ES T«hniealSo!utions, L.L.C. 

I, Ralph L. Roberson, being over the age of 18 and of sound mind, state and depose under 

oath os follows: 

I. I am a professional engineer licensed in Virginia. I have been licensed in Virginia since 

1974. I received my Bachelors of Science in mechanical engineering from tbe University 

of Virginia in 1969. I received my Masters of Science in mechanical engineering from 

the University of Virginia inl971. I am a foWlder aod president ofRMB Consulting & 

Research, Inc. ("RMB"). l have included my curriculum vitae as "RLR Attachment I" 

and incorporate it by reference as if set forth fully herein. 

2. I have over 40 years of e>q>erience in conducting air pollution emission measurements 

and assessing the,performance of air pollution measurement technologies at numerous 

combustion sources. lam an expert in air pollution emissions (measuring and 

monitoring) aod have provided expert testimony most receotly in Flint Riverke<tper, er al. 

v. Georg/4 Departmant of Natural Reso.urces, OSAH-BNR-AQ-11 1 5319·60-Howells and 

also in Grand Canyan Trust et al. v. Public Service Company of New Me:dco. No. CV 02-

552 BB/ACf. See RLR Attachments 2 & 3. 

3. tum knowledgeable aod have e>q>ericnco with a number of different continuous emission 

monitoring systems ("CBMS"). In 2007, Pall Corporation ("Pall") retained me to 

VES 008290 
evaluate its Xact Continuous Mercury Monltor CEMS relative to the requirements set 

filnh in USEPA PerfOrmance Specification 12A, which was recently promulgated and is 

the performance specification for mercury CEMS. On behalf of the Electric Power 

Research Institute {EPRI), I managed three particulate matter (PM) CEMS field 

evaluation projects, which were conducted at coal-fired power plants. Tho first project 

was conducted ot a plant in Oeorgio in 1998; the second project was conducted at a plant 

in Wisconsin in 2000; and the most recent project was conducted at a plant in Michigan 

in 2010 • 2011. I conducted SO, aod NOx CI!MS quatity assurance !raining at six coel-fired 

power plants that arc subject to EPA's Part 7S CEMS monitoring requi~ts, and I participated 

in the Acid Rain Advisory Comminee (ARAC) process that assisted EPA in the development of 

tbe Part 75 CEMS regulations' pursuant to the acid rain provisions of the 1990 Clean Air Act. In 

1984, I was a principal investigator in developing an EPRI document titled, "Continuous 

Emission Monitoring Guidelines," -- a manual the electric utility industry relied for 

specifying. pun:basing and installing S<h and NOx continuous mo'nitoring systems. 

4. I have reviewed the Draft Permit and the Statement of Basis dated January 2013 for 

Permit No. V-IL-1716300103-08-01 at the request ofVeolia ES Technical Solutions, 

L.L.C. ("Voolla'~. I lbwsed in particular on the portions of the Draft Permit and 

Statement of Basis relating to the Coow Environmental Services, LLCIPall Corporation 

Xact 640 Multi-Metal Continuous Emissions Monitoring System ("Xact Multi-Metals 

CEMS"). 

5. Under tho HWC MACT rule, inclnerntors such as Vcolia must conduct comprehensive 

performance tests to establish metal fe«<ratc limits, and must analyze feedstreams prior 

' 1bo Part 7S CEMS ,...W.Iioru opply to SO, NOx, C(),IO,, ond ""umelrio flow rote monirorilla l)'$lemJ. 

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VES 008291 
to feeding the material into the incinerator and document the amount of mercury, low 

volatile metals (araenic, beryllium, chromium) and semi-volatile metals (lead and 

cadmium) in each feedstream. The HWC MACT rule provides Veolia with the cho~ to 

either document compliance using feedratc limits (also referred to as opa-ating parameter 

limits-OPts) and feedstream analysis,lll: it may petition USEPA to install and operate 

CBMS to directly measure emissions and comply with the HWC MACT limits. Veolia 

bas chosen to document oomptiance using feedrate limits and feedst.ream analysis. 40 

C.P.R. § 63.1209(c) requires incinerators to develop and implement a fecdstrcam analysis 

plan ("F AP'') ''that is sufficient to document oompliance with tho applicable feedrate 

limits." The plan must be submitted to USBP A on request. V eolia has documented its 

compliance consistent with the regulations as USEPA found In its June 18, 2012 

memorandum: "Veolia's PAP literally bas aU of the elements that 40 C.P.R. Section 

63.1209(c)(2)(0 through (vt) require." Su RLR Al.tadunent 4 at 2-3. 

6. None of the oommercial hazardous waste Incinerators in Region Vuse multi-metals 

CEMS; rather, based on my review of existing permits, aU oommcrcial hazardous waste 

incinerators in Region V (Including Veolia) demonstrate compliance through the usc of 

OPLs, PAPs, and stack testing. Further, no commercial hazardous waste in.cincrator in 

the United Stotcs utilizes a multi-metals CEMS to demonstrate oompliance with MACT 

metals limits. ln my opinion, V.eolia's current PAP, OPLs, and stack testing yield 

reliable data and demonstrate Veolia's compliance with the HWC MACT emissions 

limits for metals. 

7. USBPA's attempt to require Veolia to Install o multi-metals CEMS on Unit 3 is 

inconsistent with USBP A's actions with regard io the OPLs Included in the Draft Permit. 

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VES 008292 
USEPA has, with the exception of mercury, proposed increasing all ofVeolia's metols 

OPLs. See USBPA, U.S. USBPA Proposes to Reopen Title V Air Permit: Veolln BS 

Teclmical Solutions Air Permit: Sauget, Illinois 2 (Jan. 2013) (hereinafter "USBPA Fact 

Sheet"); Region 5, USBPA, Statement of Basis, Title V Permit to Operate, Pennit No. VIL-17163001 03-08-01, at 17 (Jan. 2013) (hereinafter "Statemeot of Basis"). 

8. USEPA attempts to justifY the installation of a nwlti-metals CEMS by stating "[t]be use 

of a multi-metals CEMS is tho only sure way to verify that Veolia's feedstrcam analysis 

procedures and the proposed federate limits ore sufficient to assure oontinuous 

compliance with the HWC MACT limits." Statement ofBasis at 25. However, ifUSEPA 

believed that V eolia's emissions were potentially violating tho HWC MACI', US EPA 

would have decreased, rather than increased, Veolia's OPLs for metals. 

9. The HWC MACI' does not refiCCl a general aoceptanoe of multi-metals CBMS 

teclmology as applied to conunercial hazardous waste incinerators. Under the HWC 

MACI' Nle, a facility must either comply with feed rate limits or may petition USBPA to 

install and operate a CBMS. See Statement of Basis at 20. I fa facility petitions to use a 

CEMS, the petitioner must prove~ to USEPA that tho CEMS teclmology will work in the 

particular application. However, in this case, USBPA has prevented Voolia from making 

the choice of whether to use a multi-metals CEMS. Rather, USEPA is voU<:hing fur the 

accuracy of the multi-metals CBMS·when used in Vcolia's application. USBPA's a~1ions 

in this matter arc unprecedented in my experience, particularly given that the multiIIl<lUIIs CEMS tedmology is presently not being used anyv.•herc in the United States fOr 

compliance purpc:ises on a oommer<:lal hazardous waste incinerator. 

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VES 008293 
10. Despite USEPA's insistence that Veolia install tbe Xact CEMS, USEPA appears to have 

little actual experience with the instrument. Within 24 hours after meeting with Voolia 

on September 18, 2012, and instructing Veolia tliat it needed to. install a multi-metals 

CEMS, USEPA's Jeff Ryan and Pall's Business Development Manager, Douglas Barth, 

exchanged e-mails in which USBPA requested assistance in making their case with 

regard to the CBMS. In his September 19, 2012, t>ll13l1, Barth tells Ryan, "lt looks like 

this effurt will take some time and tact. I will be happy to guide you and RS [Region 5) 

through the maze of information lo build a scientifically defensible case &lr our. XR.F 

CEMS on HWI [hazardous waste incinerators)." Ryan sent Barth an t>mail on 

September 20, 2012, telling Barth a few ofVeolla's major concerns: "Short story is I 

want to confirm/refute status of system at Lily and need to know whether you can operate 

@40% moisture. These are their 2 ml\)or points as why not." SUbsequently, when 

sending additional rmterials to Ryan on tho CEMS, Barth, in a oover note, summarizes 

USEPA's purposes as follows: "lett; Per ycwr ~utstfor building a case why the Xact 

640 Multi-metals CEltiS cannot be rejet:Ud from monitoring a HWI." RLR Attachment 

S (cmphssis added). 

II. These e-mails indicate !bat USBPA is requiring Veolia to install a muki-metals CBMS 

technology that (}SEP A neither completely understands nor can justify. US EPA has 

simply relied on information fumishcd by a representative of Pall without any supporting 

data and clearly without independent verification. Not surprisingly, once Barth was 

thrust into USEPA 's role of evaluating tl-.e available CEMS technology, Barth round his 

company's Xact Multi-Metals CBMS to~ just the measurement device that Veolia 

needed. 

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VES 008294 
12. USE!J> A correctly acknowledges the HWC MAC.'T role does not mandate the us~ of 

CEMS to document compliance with the emission limits fur mercury, LVMs, or SVMs, 

based in part on USBPA's determination that pcri>nnance specifications for multi· 

metals CBMS were not yet available at the time of finalization of the rule. Statement of 

Basis at 21 . To date, nothing has changed. USBPA has not promulgated pa-formance 

specifications or ongoing quality assurance or quality control procedures for multimetals CEMS. Absent such specifications aod procedures, the performance of a multimetals CE!MS cannot be evaluated and results produced by a multi-metals CEMS such as 

the Xact Multi-M«als CEMS catUlOt be relied upon to accurately measul"$ emissions 

from an Incinerator. 

13. Historically, USBPA bas proposed CE!MS performance specifications through notice and 

commenl rulemaking. USEPA receives public comments, responds to those comments, 

aod ultimately issues a final rule that contains the pa'formance specification. In these 

instances, USBPA can expect to receive comments from the full amy of stakeholders 

(e.g., the regulated sources, environmental groUpS, aod CEMS suppliers). Similarly, 

historically, a group of companies have designed, developed and supplied the market 

with CEMS (e.g., Thermo Fisher, Monitor Labs, Califumia Analytics, etc.) aod another 

oompl«ely independent group of companies have manufactured aod supplied tha market 

with calibration gases fur those CEMS (e.g., Air Liquide, Airgas, Linde, etc.). 

14. However, in the present case, no cheeks and balances exist. Unlike a broader 

rulemaking, ·other regulated sources have no incentive or reason to comment on the 

current reopening ofVeolia's Title V permit. In addition,. the market for multi-metals 

CEMS coll3ists of Pall, as a single supplier of both the equipment and the calibration 

. . 6 -

VES 008295 
materials. Thus, there is no way to lndepondcntly verify the accuraoy of the equipment. 

Finally, US EPA's total reliaooe on Pall in this particular case is, in my experience, truly 

extnsordinary and, !foot inappropriate, certainly provides the appearance of impropriety. 

15. The Statement of Basis sets forth "USI!PA has pecfurmed side-by-side evaluations of 

multi-metals CBMS with USBPA Method 29 ... at industrial waste Incinerators and found 

good correlution between the two methods." Statement ofBasis at 22-23. As a reference 

fur this sl!.tement, USE·PA cites to 75 Fed. Reg. 31962 (June 4, 201 0). The quote used In 

the Statement ofBasis is lifted dil'ectly fiom the Federal Regi$rer. Unfortunately, the 

Federal Register passage appears in the preamble to a proposed rule and contains no 

reference or documentation. ')"bus, without more evidence, it is il'npossiblc to evaluate 

USEPA's clail'ns concerning the correlation between multi-metals CEMS and Method 29. 

16. USEPA has nover promulgated performance specifications or the requisite ongoing 

quality assurance procedures ("QA'') for multi-mdals CEMS. The perl'ormancc 

specifications and QA procedures US6PA allooes to fur multi-metals CEMS In footnote 

24 of the Statement of Basis have only been proposed (in 1996), but have never been 

issued as a final rule. 

17. Further, USBPA states, "USEPA bas published performance specifications and QA 

procedures fur ... muki-metals CEMS" as OTM 16 and OTM 20. Statement of Basis at 

23. USBPA has never published these speoifications and procedures in the Federal 

Register; rather, the two documents ore posted on an USEPA website: 

www.epa,goyl!tn/emc/tmetbods,htm!. Both documents have cover pages stamped 

"DRAFT" and are dated June 2005. More il'nportantly, the two documents were written 

by the devcloptt and owner (at the tim.e) of the Xaa Multi-Metals CBMS-Cooper 

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VES 008296 
Environme11tal Services ("Cooper"). USEPA bos offered no evidence that OTM 16 or 

OTM 20 has ever been applied to the Xact Multi· Metals CEMS, either at the Eli Lilly 

Incinerator referenced in the Statement of Basis, or, fi:>r that matter, to any other multimetals CBMS. 

18. OTM 16 and OTM 20 are included on the website: www.eoa.my/U!i'emg/tmetbods.hun! 

under "Category C: Other Methods." The website states in relevant part: "fhis category 

Includes test methods which have not yet been subject to the Federal rulemak!ng 

process ... [t]he methods may be considered as candidates to be alternative 

methods ... [h]owever, they must be approved as alternatives undcr ... 63.7(f) before a 

source may use thorn for this purpose .. . [a]s many of these methods aro submitted by 

parties outside the Agency, the USEPA staff may not necessarily be the technical experts 

on these methods ... Also, be aware that these methods are subject to change based on the 

review of additional validation studies or on public comment as part of adoption as a 

Federal test method, the Title V permitting process, or inclusion in a SIP." Thus, in this 

reopening, USEPA Is requiring Veolia to purchase and install a multi-metals CEMS, the 

accuracyofwhlch relies upon procedures that USEPA did not write and for which 

USEP A may not be technically proficienL Further, USEPA requires V colla use 

procedures that were not subject to the Federal rulemak:ing proCCS3 and are subject to 

change without notice. USEPA inteods to use data from the multi-metals CEMS-data 

generated using OTM 16 and OTM 20-contrary to USEPA's own policy that the CEMS 

cannot be used os alternative monitoring until approval is sought pursuant to 63.7(!). 

Given these facts, USEPA's requirement that VeoUa install a multi-metals CEMS is 

wroqg and unprecedented. 

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VES008297 
I 9. USBPA states, "(m]oreover, multi-metals CEMS ·are an accepted option for metals 

emission compliance in the reoently promulgated mercury and air tox.lcs (MATS) ru~ 

TherefOre, tho multi-metals CEMS has boen proven to be reliable for measuring actual 

emissions of HAP metals fiom a hazardous waste combustor such as Veolia." Statement 

of Basis at 23. However, the second sentence does net logically flow from the fust. The 

MATS rule does not contain the phrase "multi-metals CBMS" anywhere ln either tho 

regulatory language or even in the preamble. The MATS rule does establish mercury and 

non-mercury metals emissions limits fur coal- ond oil-fired EGUs. A unit affected by 

MATS may demonstrate compliance with tbc meroury emission standards by using a 

certified mercury CEMS or a mercury sorbent trap monitoring system. The Xaet MultiMetals CEMS does not satisfY the requirements of either of these two aocepted 

monitoring approaches. For non-mercury metals, an affected unit may elect to 

demonstrate compliance with a surrogat&-fihcrablc particulate matter (PM). 

Altcrnativcly, an affected unit may elect to comply with the specific, non·mereury metals 

emission limits. However, the lll!P!I?Ved compliance options for non-mercury metals are: 

(a) conduct quarterly stack test using USEPA's manual, multi-metals test method 

(Method 29), or (b) install and operate a PM continuous parameter monitoring system 

(CPMS). 

20. The MATS rule does provide that an affected facility llll!X comply with the metal HAP 

emission limits using a CEMS approved in accordance with§ 63.7(!) as an alternative to 

the test methods specified in the MATS rule. See 77 Fed. Reg. 9,478 (Feb. 16, 2012). 

Even if one assumes, for the sake of argument, that a "HAP metals CBMS" is 

functionally equivalent to a "multi-metals CEMS," USEPA's assertion that the MATS 

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VES 008298 
rule makes multi-metals CEMS an "accepted option" that is "proven to be reliable" is 

false. First, the MATS rule places the burden on the facility: {I) to determine whether to 

utilize a CEMS, (2) to select the particular CE!MS to utilize, and (3) to prove to US EPA, 

through the developnient of site-specific testing procedures and requirements, that the 

Agency should authorize the use ofthe CEMS at the affected fucility. The MATS rule 

CO'ntains no perfonnance specifications for the HAP metals CE!MS-despite the fact that 

OTM 16 and OTM 20 existed at the time the MATS rule was issued. Importantly, the 

MATS rule states that an.affected facility may petition the Administrator to use a HAP 

metals CEMS as an alternative method. The ability to petition US EPA for an alternative 

method is recognized in 40 C.F.R. 63.7(1) which simply states that any affected facility 

may petition the Administrator to use any ahernative test method to any USEPA test 

method specified in a relevant emission standard. It is the approval, not the 

consideration, that demonstrates whether the technology is acceptable. lf, as the 

Statement ofBasis alleges, multi-metals CEMS technology was proven to b~ reliable in 

hazardous waste combustors such as V eolia, the MATS rule would not have treated the 

CEMS as an alternative method that required a petition to USEPA. Rather, the MATS 

rule, which was issued in 2012, would have simply required the installation of the multimetals CEMS as an approved method of compliance. However, it did not 

21. US EPA stales, "[t]heuse of a multi-metals CEMS is the only sure way to verify that 

Veolia's feedstream analysis procedures and the proposed feedrate limits are sufficient to 

assure contimtous compliance with the HWC MACT Hmits." Statement ofBasis at 21. 

USEPA's statement' is false. CEMS do not analyze or measure "procedures" or 

"feedrates"; CEMS only measure emissions. Further, USEPA's concern about not 

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VES 008299