### Page:1 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012
DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD** 

# 05 **Driveline Sy stem** 

1 **03 Front Drive Housed Axle Subsystem**  **5.62 0.00**  **0.00 5.63**  **0.03 0.33**  **0.38 0.19**  **0.93 0**  **6.55**

**- 80.80** 

**- 6.94**  **0.00**



### 2 **04 Front Drive Half Shaft Subsystem**  **10.97 2.84**  **5.87 19.67**  **0.31 2.28**  **2.19 0.77**  **5.54 0**  **25.22**

**- 720.86** 

**- 9.84**  **2.52**



### SUBSYSTEM ROLL-UP **16.59 2.84**  **5.87 25.30**  **0.34 2.61**  **2.57 0.95**  **6.47 0**  **31.77**

**- 801.66** 

**-** 

### 16.79 **2.52 Investment**  **(X1000)** 

# NEW TECHNOLOGY GENERAL PART INFORMATION **SYSTEM & SUBSYSTEM DESCRIPTION**

Manufacturing **Total Manufacturing** 
**Cost (Component/**  **Assembly) Tooling**  **(x1000)** Markup **Total Markup**
**Cost (Component/**  **Assembly)**ItemSystemSubsystem **System**
**ED&T/R&D (x1000)**  

### Sub-Subsystem Description Manufacturing **Net Component/**  **Assembly Cost Impact to OEM**  **Total Packaging** 
**Cost (Component/**  **Assembly)** 

# Technology **Level:** Toyota Venza Mass

- Reduction and Cost Analysis 

# Vehicle Class: Small & Mid Size Cross

- Over Passenger Vehicle 

# Study Case#: 07

- 069

- 303LW

09000064810d3b0c.xls
EPA Contract:EP-C-07-069 W A1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012
DRAFT



# 05 **Driveline Sy stem** 

1 **03**

2 **04**ItemSystemSubsystem

Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD** 

**0.00 6.95**  **0.04 0.41**  **0.47 0.23**  **1.15 0**  **8.09**

**- 74.30** 

**- 1.32** 

**- -**  **1.32 0.01**  **0.08 0.09**  **0.04 0.22**  **0 1.54** 

**5.95 18.31**  **0.25 2.13**  **2.08 0.74**  **5.20 0**  **23.51**

**- 41.50** 

**- (1.13)**  **(0.32) 0.09**  **(1.36) (0.06)**  **(0.15) (0.11)**  **(0.03) (0.35)**  **0 (1.70)** 



### 5.96 **25.26 0.29**  **2.54 2.55**  **0.97 6.34**  **0 31.60** 

**- 115.80** 

**-** 

### 0.19 **(0.32) 0.09**  **(0.04) (0.05)**  **(0.07) (0.02)**  **0.01 (0.13)**  **0 (0.16)** 



# BASE TECHNOLOGY GENERAL PART INFORMATION **INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE**

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)** Manufacturing **Total Markup**
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component/**  **Assembly) Net** 

**Component/ Assembly Cost**  **Impact to OEM Total**  **Manufacturing**
**Cost (Component/**  **Assembly) Total**  **Manufacturing**
**Cost (Component/**  **Assembly)** Markup Markup **Total Markup**
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component/**  **Assembly) Net** 

**Component/ Assembly Cost**  **Impact to OEM**



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 W A1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012
DRAFT



# 05 **Driveline Sy stem** 

1 **03**

2 **04**ItemSystemSubsystem



### USD **USD USD** 

**- (6.50)** 

**-**

**- (679.36)** 

**-**

**- (685.86)** 

**- System** 
**ED&T/R&D (x1000)**  

# INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

**Tooling (x1000)**  **Investment**

**(X1000)**



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 W A1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411