Transportation of Spent Nuclear Fuel and 

Radioactive Materials 

The Nuclear Regulatory Commission works with the Department of Transportation to oversee 

the transportation of radioactive materials, including spent nuclear fuel.

DOT:

• Regulates shippers of hazardous materials, including radioactive material, and 

• Oversees vehicle safety, routing, shipping papers, emergency response, security and shipper 

training.

NRC:

• Regulates users of radioactive material in 11 states (39 states regulate users within their borders),

• Approves the design, fabrication, use and maintenance of shipping containers for the most 

hazardous radioactive materials, including spent nuclear fuel, and

• Regulates the physical protection of commercial spent fuel in transit against malicious acts.

The NRC requires radioactive materials shipments to comply with DOT’s safety regulations for 

transporting hazardous materials.

Millions of packages of radioactive material are shipped throughout the United States each year 

by rail, air, sea and road. Most of these shipments contain small amounts of radioactive material that are 

used in industry and medicine. Examples include smoke detectors, watch dials, nuclear material to 

diagnose and treat illnesses, and slightly contaminated equipment such as syringes used for radioactive 

medicines. The packages used for these shipments provide a safe and economical means of transporting 

small quantities of radioactive material.

The greater the potential risk posed by the contents, the more stringent DOT’s packaging 

requirements are. The DOT regulations limit how much radioactivity can be transported in each 

package. That way, the dose from any accident will not pose a serious health risk to workers or the 

public.

NRC regulations for the safety of transport packages for large quantities of radioactive materials, 

including spent nuclear fuel, can be found in 10 CFR Part 71.

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Spent Nuclear Fuel Shipping Containers

Spent nuclear fuel has been used to power a nuclear reactor and is no longer useful for producing 

energy. It contains solid, highly radioactive fuel pellets in metal cladding bundled into fuel assemblies. 

After it is removed from a reactor, spent fuel is stored on site for several years. If it is transported, it 

must be placed in containers that shield and contain the radioactivity and dissipate the heat.

The NRC requires shipping packages, under both normal 

and accident conditions of transport, to:

• Prevent the loss of radioactive contents, 

• Provide shielding and heat dissipation and 

• Prevent nuclear criticality (a self-sustaining nuclear chain 

reaction).

Normal conditions that a spent fuel transport package 

must be able to withstand include hot and cold environments, 

changes in pressure, vibration, water spray, impact, puncture and 

compression.

To show that it can withstand accident conditions, a 

package must pass impact, puncture, fire and water immersion 

tests. Transportation packages must survive these tests in 

sequence, including a 30-foot drop onto a rigid surface followed 

by a fully engulfing fire of 1475 degrees Fahrenheit for 

30 minutes. These very severe tests equate to the package hitting 

a concrete highway overpass at high speed, and being involved 

in a severe and long-lasting fire. The test sequence encompasses 

more than 99 percent of vehicle accidents. 

The NRC reviews each package design to confirm that it 

meets the required conditions. Before a package can be used to 

transport spent fuel, the NRC must issue an approval certificate.

Multiple Layers of Safety

The NRC’s regulatory controls apply to every U.S. shipment of spent nuclear fuel from 

commercial reactors. For several decades, this oversight has resulted in an outstanding record of safety 

and security. Thousands of domestic spent fuel shipments have been completed safely. 

NRC regulations reflect the International Atomic Energy Agency transportation safety standards. 

They also supplement DOT regulations. The NRC looks at its transportation regulations every few years 

and proposes changes, if needed, to address new requirements, policies or technical improvements, or to 

harmonize with the IAEA standards.
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To ensure that large quantities of radioactive materials are transported safely, the NRC:

• Reviews and certifies transport package designs; 

• Requires designers to follow strict quality assurance programs for package design, fabrication, 

use and maintenance;

• Inspects package designers and fabricators to ensure that packages conform to NRC-approved 

designs and quality assurance programs; and

• Inspects some shipments.

Many additional requirements help to ensure these shipments are 

safe:

• DOT regulations require shipper and carrier training;

• DOT and the Federal Emergency Management Agency oversee 

emergency response coordination, training, and communication; and

• DOT carries out its own transportation inspection and 

enforcement programs. 

There is no way to completely eliminate risk. Still, the NRC has 

found both the likelihood of an accident that releases nuclear material 

and the risk to the public to be small. The NRC will continue to be 

vigilant about public safety as an essential part of its mission.

Regular NRC Safety Studies

The NRC periodically studies the risks from spent fuel shipments. Each study uses newer 

technology than the last. As computer programs advance, simulations can address more and more data 

taken from actual spent fuel transport casks. 

The first study, completed in 1977, showed that the NRC’s transportation regulations adequately 

protect public health and safety. Studies in 1987 and 2000 found the risks were even smaller than the 

1977 study predicted. The 2000 study used improved technology to analyze the ability of containers to 

withstand an accident. 

In 2014, the NRC published a Spent Fuel Transportation Risk Assessment. This study modeled 

the radiation doses people might receive if spent fuel is shipped from reactors to a central facility. The 

results show that NRC regulations for spent fuel transport are adequate to ensure safety of the public and 

the environment. It found:

• Doses from routine transport would be less than 1/1000 the amount of radiation people receive 

from background sources each year;

• There is less than a 1 in 1 billion chance that radioactive material would be released in an 

accident; and 

• If an accident did release radioactive material, the dose to the most affected individual would not 

cause immediate harm.
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The NRC also studies major transportation accidents across the country to understand the actual 

accident conditions. These studies allow NRC to determine whether its regulations would protect the 

public if large quantities of radioactive materials were involved. These studies coupled with the risk 

assessments give the NRC added confidence in the safety of spent fuel shipments.

Transportation Security

The NRC and the Department of Energy jointly operate a system to track domestic and foreign 

nuclear materials shipments. The NRC also requires licensees shipping spent fuel to:

• Follow only approved routes;

• Provide armed escorts through heavily populated areas;

• Provide monitoring and redundant communications;

• Coordinate with law enforcement agencies before shipments; and

• Notify, in advance, the NRC, local tribes and states through which the shipments will pass.

After the terrorist attacks on Sept. 11, 2001, the NRC enhanced security requirements for 

transporting spent fuel and large quantities of radioactive materials. Through advisories and orders to 

licensees, and later through regulation, the NRC required:

• More pre-planning and coordination with affected states, 

• Additional advance notification of shipments,

• Enhanced control and monitoring,

• Trustworthiness checks for individuals with access to or information about the shipment, and 

• Stronger security controls over shipment routes and schedules.

Accident Response Assistance

State and local governments have primary responsibility to oversee the response to any accident 

involving a nuclear materials shipment. They would ensure the carrier and others take the actions 

required to protect public health and safety.

Any event involving NRC-licensed material that could threaten public health and safety or the 

environment would trigger special NRC procedures. The NRC may activate its Headquarters Operations 

Center. It also may activate one of its four Regional Incident Response Centers (Region I-King of 

Prussia, Pa.; Region II-Atlanta, Ga.; Region III-Lisle, Ill.; and Region IV-Arlington, Texas). 

The NRC’s highest priority in any accident is to provide expert consultation, support, and 

assistance to state and local responders. Teams of NRC specialists evaluate information, assess the 

potential impact on the public and environment, and evaluate possible recovery strategies. Other experts 

consider the effectiveness of different protective actions, including sheltering in place or evacuation. 

More information about emergency response is on our website.

More information on the safety of spent fuel transportation can also be found on our website.

March 2021