## Cover Letter

Honorable Administrator Jackson, KiOR is pleased to submit an interrelated set of six Premanufacturing Notifications (PMNs) concerning development of renewable drop-in fuels (CAS numbers 1267611-99-3, 1267611-06-2, 1267611-35-7, 1267611-14-2, 1267611- 11-9, and 1267611-71-1) under the guidance of David Schutz, our PMN pre-notice coordinator. Briefly, we are a next-generation biofuels company capable of producing a renewable crude oil substitute that can be processed using conventional refining equipment to yield analogs of traditional fuels that can be “dropped-in” to the existing conventional fuel infrastructure. Biomass is converted to a renewable crude, which is processed to yield a fossil fuel crude oil analog that may be conventionally distilled to generate naphtha, kerosene, diesel, and residual fossil fuel analogs. This provides several benefits consistent with the 2011 Standards for the Renewable Fuel Standard Program: reducing U.S. dependence on foreign oil, significantly reduction of greenhouse gas emissions, and ‘drop-in’ compatibility with current fuel production and distribution infrastructure and used in vehicles on the road today (please see the attachment “Cover Letter” for further information). Although these substances are chemically similar to existing commercial products, their origin and processing is unique. For that reason we are filing these PMNs. We thank you for your consideration of these interrelated PMNs, and look forward to hearing your decision.

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### leslie.may@kior.com RESI110413710406202 CE71HR

X X X X X

X X

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### X

Page 3 SANITIZED SUBMISSIONLeslie May Sr. Analytical Scientist KiOR 13001 Bay Park Road Pasadena TX 77507 leslie.may@kior.com Kenneth Washburn Sr. Consultant Cardno ENTRIX 5252 Westchester, Suite 250 Houston TX 77005 kenneth.washburn@cardno.com 713-662-1988

Kenneth Washburn Sr. Consultant Cardno ENTRIX 5252 Westchester, Suite 250 Houston TX 77005 kenneth.washburn@cardno.com 713-662-1988



## X X X X

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## X

Residual oils (lignocellulosic), hydrotreated, C20-40 - branched , cyclic and linear

1267611-71-1 

## X 167064-5 corrected CAS registry numbers.pdf 

### C20-40

Residuals Chemical Structure Diagram.jpg Page 5 SANITIZED SUBMISSIONParaffin waxes (lignocellulosic), hydrotreated, C5-40 - branched, cyclic and linear

CAS 1267611-06-2

Distillation from >343°C (>650° F) of precursor substance under CAS 1267611-06-2

Branched and Linear Aliphatics 0-5% Cyclic Aliphatics 5-10% Aromatics 85-95%

Page 6 SANITIZED SUBMISSIONPage 7 SANITIZED SUBMISSIONPage 8 SANITIZED SUBMISSIONHydrotreated Lignocellulosic Residual Oils

Metals 0.001 Sulfur 7704-34-9 0.01

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### XXX XXX 

## X

X Intended for use in a manner comparable to gas oil as it is currently used in industry 100 100 0 0 0 100

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## X

XXX XXX XXX 

## X 1

XXX 

## X KiOR, Inc. 13001 Bay Park Rd. Pasadena Harris TX 77507

Page 11 SANITIZED SUBMISSIONSee Attachment 001 (Process Flow Diagram.pdf)

Process Flow Diagram.pdf Page 12 SANITIZED SUBMISSIONOperator Sampling Nitrile gloves, safety glasses w/ side shield, Nomex coveralls, hard hat Eng controls: N/A liquid 100% 2 1 300 Transport Vessel Loading/Unloading Nitrile gloves, safety galsses w/side shields, Nomex coveralls, hard hat Eng. Controls: N/A liquid 100% 2 1 20

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## X Gulf Coast Waste Authority TX0005380

1 0 0.2 kg/day Stack Air Thermal oxidizer 99.9% destructive eff. 0.0002 kg/day 2 2.1 kg/day 0 Fugitive Air None 2.1 kg/day 3 0.19 kg/day 0 Fugitive Air None 0.19 kg/day

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## X

XXX XXX XXX 

## X X

XXX 

## X XXX XXX XXX XXX XXX 

## X

Page 15 SANITIZED SUBMISSIONSee Attachment 006 (Process Flow Diagram.pdf)

Process Flow Diagram.pdf Page 16 SANITIZED SUBMISSIONOperator Sampling Nitrile gloves, safety glasses w/ side shield, Nomex coveralls, hard hat Eng. Control: n/a liquid 100% 2 2 150 Transport vessels loading/unloading Nitrile gloves, safety galsses w/side shields, Nomex coveralls, hard hat Eng. Controls: n/a liquid 100% 2 3 150

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## X XXX XXX 

## X

1 0 3.64 kg/day Stack Air Waste heat boiler, thermal oxidizer, wet gas scrubber, 99.5% destructive eff. 0.02 kg/day 2 0 0.16 kg/event Stack Air Emergency Flare 98% destructive eff. 0.03 kg/event 3 1.39 kg/day 0 Fugitive Air None 1.39 kg/day

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## X X

XXX 

## X XXX XXX XXX XXX XXX 

## X

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## X XXX XXX 

## X

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### 1

Operation Description Diagram.jpg A. Unload transport vessel. B. Charge batch still. C. Fire heater. D. Operate still to remove Naptha. E. Operate still to remove Distillates (or Kerosene). F. Remove Bottoms from still. G. Clean batch still. H. Disconnect Naphtha transport vessel (or J. Disconnect Kerosene transport vessel). I. Disconnect Distillate transport vessel. K. Disconnect Bottoms transport vessel. X - Starting Materials: Hydrotreated Oil (5,000 gallons/batch), Cleaning Solvent (Methanol) (2,000 gallons/batch).

Page 23 SANITIZED SUBMISSIONP10SB1(a)(4)1 Part II, Section B, 1(a)(4). Operation Site Locations

6655 West Bat Road Baytown, TX 77523

Page 24 SANITIZED SUBMISSIONA 1 1 200 Nitrile gloves, neoprene boots, safety glasses, hard hat, nomex 100 100 B 2 2 200 Nitrile gloves, safety glasses, hard hat, nomex 100 100 C 2 1 200 Leather gloves, safety glasses, hard hat, nomex 100 100 D 2 6 200 Nomex, hard hat, safety glasses 100 5 E 2 6 200 Nomex, hard hat, safety glasses 100 5 F 2 1 200 Nitrile gloves, neoprene boots, safety glasses, nomex 100 5 G 2 3 100 Nitrile gloves, neoprene boots, safety glasses, nomex 100 5



### X

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## (1)

3 0.51 kg/day 0 Fugitive Air 3 0.40 kg/day 0 Fugitive Air 3 0.11 kg/day 0 Fugitive Air 3 0.11 kg/day 0 Fugitive Air

Page 26 SANITIZED SUBMISSIONSee attachment.

PMN Pollution Prevention Text.pdf

Page 27 SANITIZED SUBMISSION001 Process Flow Diagram Process Flow Diagram.pdf Pt.2, Sec.A, 1d. 1 002 Chemical Structure Diagram Residuals Chemical Structure Diagram.jpg Pt.I, Sec.B, 1e. 1 003 Pollution Prevention PMN Pollution Prevention Text.pdf Pollution Prevention 4 004 HPV Test Plan Heavy Fuel Oils 061704_heavyfuels_testplan.pdf 44 005 Operation Description Diagram Operation Description Diagram.jpg Pt.2, Sec.B, 1a. 1 006 Process Flow Diagram Process Flow Diagram.pdf Pt.2, Sec.A, 1d. (#2) 1 007 Material Safety Data Sheet kioresidmsds.pdf 7 008 CAS Inventory Service corrected CAS registry numbers.pdf Pt.I, Sec.B, 1c. 11 009 KiOR Compositional Profile for CAS# 1267611- 71-1 KiOR Compositional Profile for CAS# 1267611-71-1.pdf 2 010 Read-Across Chemical Characterization Summary for CAS# 1267611-71-1 KiOR Read-Across Chemical Characterization Summary for 2

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## X Measured 0.985@60°F Measured

Negligible Estimate

2.1 log Kow Measured Negligible Estimate Negligible Estimate

864.2 cSt @ 104°F Measured Kinematic Viscocity
Page 29 SANITIZED SUBMISSIONPour Point 50°F Measured

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## ATTACHMENT HEADER SHEET Attachment Number 001 Attachment Name Process Flow Diagram 

## Associated PMN Section Number

Pt.2, Sec.A, 1d. Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 002 Attachment Name Chemical Structure Diagram 

## Associated PMN Section Number

Pt.I, Sec.B, 1e. Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 003 Attachment Name Pollution Prevention 

## Associated PMN Section Number

Pollution Prevention Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 004 Attachment Name HPV Test Plan Heavy Fuel Oils 

## Associated PMN Section Number

N/A Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 005 Attachment Name Operation Description Diagram 

## Associated PMN Section Number

Pt.2, Sec.B, 1a. Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 006 Attachment Name Process Flow Diagram 

## Associated PMN Section Number

Pt.2, Sec.A, 1d. (#2) Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 007 Attachment Name Material Safety Data Sheet 

## Associated PMN Section Number

N/A Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 008 Attachment Name CAS Inventory Service 

## Associated PMN Section Number

Pt.I, Sec.B, 1c. Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 009 Attachment Name KiOR Compositional Profile for CAS# 1267611-71-1 

## Associated PMN Section Number

N/A Does not contain CBI 

## Report Number RESI110413710406202

## ATTACHMENT HEADER SHEET Attachment Number 010 Attachment Name Read-Across Chemical Characterization Summary for CAS# 1267611-71-1



## Associated PMN Section Number

N/A Does not contain CBI 

## Report Number RESI110413710406202