**C OM**  **M ON**  **WEA LT**  **H OF**  **V I**  **R GI**  **N I**  **A**

**D epa**  **rt m**  **ent of E**  **nvironm ent**  **al Quali**  **t y** 

**P i**  **edmo nt Re**  **gi onal**  **Of f**  **i ce** 

**S T**  **A T**  **E M**  **E N**  **T OF**  **LE GA**  **L A**  **N D**  **FA C**  **T U**  **A L**  **B A**  **S I**  **S**

B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

16 02 4 Gov er no r H ar r i s on P ar k w ay

La w r en c ev i l l e, V i r gi ni a 23 86 8

P er m i t N o. P R O­ 30 87 2

T i t l e V of t he 19 90 C l ea n A i r A c t A m en dm en t s r eq ui r ed ea c h s t ate t o dev el op a per m i t pr og r am t o ensure

t ha t c er t ai n f ac i l i t i es ha v e f ed er al A i r P ol l uti on Op er ati ng P er m i t s

, c al l ed T i t l e V Op er ati ng P er m i t s

. A s

r eq ui r ed by 40 C FR P ar t 70 an d 9 V A C 5 Ch ap t er 80

, B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e has

ap pl i ed f or t he r ei s s ua nc e of i t s T i t l e V Op er ati ng P er m i t f or t he 16 02 4 Gov er no r H ar r i s on P ar k w ay f ac i l i t y

( P l an t s 3 and 4)

. T he D ep ar t m en t ha s r ev i ew ed t he ap pl i c ati on an d has pr ep ar ed a dr af t T i t l e V Op er ati ng

P er m i t

.

E ng i ne er / P er m i t C on t ac t : D ate:

A i r P er m i t M an ag er : D ate:

D ep uty D i r ec t or : D ate:B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 2

**FA C**  **I LI**  **T Y**  **I N**  **FOR M**  **A T**  **I ON** 

P er m i t t ee

B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P

. O. B ox 45

La w r en c ev i l l e, V A 23 86 8

Fac i l i t y

B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

16 02 4 Gov er no r H ar r i s on P ar k w ay

La w r en c ev i l l e, V A 23 86 8

Fac i l i t y I D N o. 51

­ 02 5­ 00 27

**S OU**  **R C**  **E D**  **E S**  **C R**  **I P**  **T I**  **ON**

N A I C S C od e: 32 71 21 – M an uf ac t ur er of f ac e br i c k

, pa v er s

, an d v ar i ou s br i c k s ha pe s

.

T hi s f ac i l i t y c on s i s t s of t w o ope r ati ng br i c k pl an t s

, P l an t s 3 and 4. B r i c k m an uf ac t ur i ng c on s i s t s of m i ni ng

,

w hi c h i s do ne at other ar ea s i n t he l oc al i t y

, f ol l ow ed by gr i nd i ng

, bl en di ng of r aw m ater i al s

, ex

t r usi on

, c utt i ng

or s ha pi ng

, dr y i ng

, f i r i ng

, pa c k ag i ng an d s hi pp i ng of t he f i na l pr od uc t

.

T he f ac i l i t y i s a T i t l e V m aj or s ou r c e of P M 10

, C O, H F, an d HC l

. T hi s s ou r c e i s l oc ated i n an at t ai nm en t

ar ea f or al l po l l utants

, an d i s no t s ub j ec t t o P S D

. T he f ac i l i t y ha s a m i no r N S R c on s t r uc t i on pe r m i t da t ed

A ug ust 16

, 20 04

.

**C OM**  **P LI**  **A N**  **C E**  **S T**  **A T**  **U S** 

A f ul l c om pl i an c e ev al ua t i on of t hi s f ac i l i t y

, i nc l ud i ng a s i t e v i s i t

, ha s be en c on du c t ed on 8/18/200 5. I n

ad di t i on

, al l r ep or t s an d ot he r da t a re qu i r ed by pe r m i t c on di t i on s or r eg ul ati on s

, w hi c h ar e s ub m i t t ed t o

D E Q, ar e ev al ua t ed f or c om pl i an c e. B ased on t he s e c om pl i an c e ev al ua t i on s

, t he f ac i l i t y ha s no t be en

f ou nd t o be i n v i ol ati on of an y s t ate or f ed er al ap pl i c ab l e re qu i r em en t s at t hi s t i m eB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 3

**E M**  **I S**  **S I**  **ON U**  **N I**  **T A**  **N D**  **C ON**  **T R**  **OL D**  **E V**  **I C**  **E I**  **D E**  **N T**  **I FI**  **C A** 

**T I**  **ON**

T he em i s s i on s un i t s at t hi s f ac i l i t y c on s i s t of t he f ol l ow i ng eq ui pm en t :

**Em is**  **s io**  **n U**  **ni t D**  **e s**  **c ripti**  **on P**  **ol lu**  **tio n** 

**Control D**  **e v**  **ic e** 

**D e**  **s c**  **ripti on**  **Sta c**  **k I**  **D**

**Em is**  **s io**  **n U**  **ni t I**  **D Siz**  **e /Ra**  **te d** 

**Cap a**  **c ity** 

**P CD**  **I D**  **P ol**  **lu ta**  **nt**

**Control le**  **d A**  **pp li**  **c a**  **bl e** 

**P e**  **rmi t D**  **a te** 

**B ric**  **k P**  **la nt**  **# 3** 

**P la**  **nt #**  **3 T**  **ruc k**  **D um**  **pi ng**  **a nd**  **Crus hi**  **ng Eq**  **ui pm**  **e nt** 

T ru c k Du m p F e e d e r Bi n

ES­3 ­T D 5 0 y

d 3 8 /1 6 /2 0 0 4

Fe e d e r f ro m ES­3 ­T D to ES­3 ­C1

ES­3 ­F1 3 6 ” w i d e 8 /1 6 /2 0 0 4

Fe e d e r t o c ru s h e r

ES­3 ­F2 3 6 ” w i d e 8 /1 6 /2 0 0 4

Fe e d e r f e d b y f ro n t e n d l o a d e r f ro m c ru s h e d s to ra g e

ES­3 ­F3 3 6 ” w i d e 8 /1 6 /2 0 0 4

Fe e d e r f e d b y f ro n t e n d l o a d e r f ro m c ru s h e d s to ra g e

ES­3 ­F4 3 6 ” w i d e 8 /1 6 /2 0 0 4

Fe e d e r f e d b y f ro n t e n d l o a d e r f ro m c ru s h e d s to ra g e

ES­3 ­F6 3 6 ” w i d e 8 /1 6 /2 0 0 4

Co n v e y o r f ro m ES­3 ­F1 t o ES­3 ­CR 1 w / 1 d ro p p o i n t

ES­3 ­C1 4 8 ” w i d e 8 /1 6 /2 0 0 4

M c Cla n a h a n Ro l l Cru s h e r

ES­3 ­CR 1 3 0 0 t o n s /h r Fu l l En c l o s u re PM /PM 10 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r f ro m ES­3 ­CR 1 t o ES­3 ­C2 w /1 d ro p p o i n t

ES­3 ­C1A 3 6 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O f u g i ti v e

Co n v e y o r f ro m C1 A t o c ru s h e d m a te ri a l s to ra g e w /1

d ro p p o i n t

ES­3 ­C2 3 6 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO OB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 4

**Em is**  **s io**  **n U**  **ni t D**  **e s**  **c ripti**  **on P**  **ol lu**  **tio n** 

**Control D**  **e v**  **ic e** 

**D e**  **s c**  **ripti on**  **Sta c**  **k I**  **D**

**Em is**  **s io**  **n U**  **ni t I**  **D Siz**  **e /Ra**  **te d** 

**Cap a**  **c ity** 

**P CD**  **I D**  **P ol**  **lu ta**  **nt**

**Control le**  **d A**  **pp li**  **c a**  **bl e** 

**P e**  **rmi t D**  **a te** 

**P la**  **nt #**  **3**

**, G**  **rind in**  **g Room**  **Eq ui**  **pm e**  **nt**

Co n v e y o r f ro m ES­3 ­F3

, ES­3 ­F4 & ES­3 ­F6 t o

s c a l p i n g s c re e n w /1 d ro p p o i n t ? ?

ES­3 ­C3 3 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Si m p l i c i ty Sc a l p i n g Sc re e n

ES­3 ­SS1 5 ’ x

1 4 ’ 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r f ro m s c a l p i n g a n d f i n i s h i n g s c re e n s t o

f e e d e r 5 w / 1 d ro p p o i n t

ES­3 ­C4 3 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Fe e d e r t o Ha m m e rm i l l

ES­3 ­F5 3 6 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

J .C. Ste e l e Ha m m e rm i l l

ES­3 ­HM 2 7 5 t o n s /h r 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r f ro m h a m m e rm i l l t o C7 w /1 d ro p p o i n t

ES­3 ­C6 3 6 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r f ro m C6 t o C8 w /1 d ro p p o i n t

ES­3 ­C7 3 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r f ro m C7 t o f i n i s h i n g s c re e n s w /1 d ro p p o i n t

ES­3 ­C8 3 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

L e a h y M o d e l F 1 F i n i s h i n g Sc re e n

ES­3 ­FS1 5 ’ x

8 ’ 8 /1 6 /2 0 0 4

NSPS OO O

L e a h y M o d e l F 1 F i n i s h i n g Sc re e n

ES­3 ­FS2 5 ’ x

8 ’ 8 /1 6 /2 0 0 4

NSPS OO O

L e a h y M o d e l F 1 F i n i s h i n g Sc re e n

ES­3 ­FS3 5 ’ x

8 ’ 8 /1 6 /2 0 0 4

NSPS OO O

L e a h y M o d e l F 1 F i n i s h i n g Sc re e n

ES­3 ­FS4 5 ’ x

8 ’ 8 /1 6 /2 0 0 4

NSPS OO O

L e a h y M o d e l F 1 F i n i s h i n g Sc re e n

ES­3 ­FS5 5 ’ x

8 ’ 8 /1 6 /2 0 0 4

NSPS OO O

L e a h y M o d e l F 1 F i n i s h i n g Sc re e n

ES­3 ­FS6 5 ’ x

8 ’ 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r f ro m f i n i s h i n g a n d s c a l p i n g s c re e n s t o

C1 0

w / 1 d ro p p o i n t

ES­3 ­C9 3 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O EP­3 ­G R­

BH

Co n v e y o r t o C1 1 w / 1 d ro p p o i n t

ES­3 ­C10 3 0 ” w i d e M i k ro ­Pu l s a i re

T y p e 4 0 0 S1 ­2 2 0

T RH F a b ri c f i l te r

d u s t c o l l e c ti o n

s y s te m w i th a

m a x i m u m a i r f l o w

c a p a c i ty o f

3 3 ,6 0 0 ACFM

(ES­3 ­G R) PM /PM 1 0

8 /1 6 /2 0 0 4

NSPS OO O

**P la**  **nt #**  **3**

**, G**  **roun d**  **M a**  **te ria**  **l Stora**  **ge (2**  **2 5**  **to ns**  **/h r c**  **a pa**  **c ity**  **)**

Fro n t En d l o a d e r

ES­3 ­FL 4 .5 y

d 3 1 0 /2 1 /2 0 0 2

Co n v e y o r f ro m C1 0 t o C1 2 o r C1 3 w /2 d ro p p o i n ts

ES­3 ­C11 3 0 ” w i d e 1 0 /2 1 /2 0 0 2

NSPS OO O

Co n v e y o r C1 1 t o Bri c k M a k i n g Ro o m w /1 d ro p p o i n t

ES­3 ­C12 3 0 ” w i d e 1 0 /2 1 /2 0 0 2

NSPS OO O Fu g i ti v e

Re v e rs i b l e c o n v e y o r t o s to ra g e w /1 d ro p p o i n t

ES­3 ­C13 3 0 ” w i d e 1 0 /2 1 /2 0 0 2

NSPS OO OB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 5

**Em is**  **s io**  **n U**  **ni t D**  **e s**  **c ripti**  **on P**  **ol lu**  **tio n** 

**Control D**  **e v**  **ic e** 

**D e**  **s c**  **ripti on**  **Sta c**  **k I**  **D**

**Em is**  **s io**  **n U**  **ni t I**  **D Siz**  **e /Ra**  **te d** 

**Cap a**  **c ity** 

**P CD**  **I D**  **P ol**  **lu ta**  **nt**

**Control le**  **d A**  **pp li**  **c a**  **bl e** 

**P e**  **rmi t D**  **a te** 

**P la**  **nt #**  **3**

**, B**  **ric k**  **M a**  **k in**  **g Room**  **(5 8**  **to ns**  **/h r gre**  **e n**  **bric k**  **)**

Co a ti n g St a ti o n

ES­3 ­CS1 1 2 4 0 l b s ­

c o a ti n g s /h r 1 0 /2 1 /2 0 0 2

EP­3 ­M R­

BH Co a ti n g St a ti o n

ES­3 ­CS2 1 2 4 0 l b s ­

c o a ti n g s /h r Do n a l d s o n

Co m p a n y

, In c

. f a b ri c f i l te r d u s t

c o l l e c ti o n s y s te m

w /m a x i m u m a i r

f l o w o f 1 7 ,0 0 0

ACFM PM /PM 1 0

1 0 /2 1 /2 0 0 2

**P la**  **nt #**  **3**

**, B**  **ric k**  **F in**  **is hi**  **ng Eq**  **ui pm**  **e nt** 

EP­3 ­BD Ha rro p I n d u s tri e s t u n n e l d ry e r w i th s ta rtu p /b a c k u p

h e a t b u rn i n g n a tu ra l g a s a n d p ro p a n e b a c k u p

ES­3 ­BD 9 x

1 0 6

b tu /h r h e a t

i n p u t

1 4 .8 t o n s

f i re d

b ri c k /h r 1 0 /2 1 /2 0 0 2

EP­3 ­K Ha rro p I n d u s tri e s t u n n e l k i l n w i th m u l ti g a s b u rn e r

(n a tu ra l g a s w i th p ro p a n e b a c k u p )

ES­3 ­K 2 5 x

1 0 6

b tu /h r t o ta l

h e a t i n p u t

1 4 .8 t o n s

f i re d

b ri c k /h r 1 0 /2 1 /2 0 0 2

**P la**  **nt #**  **4 T**  **ruc k**  **D um**  **pi ng**  **a nd**  **Crus hi**  **ng Eq**  **ui pm**  **e nt** 

T ru c k Du m p F e e d e r Bi n

ES­4 ­T D 5 0 y

d s 3 8 /1 6 /2 0 0 4

Fe e d e r Bi n f o r t ru c k d u m p i n g

ES­4 ­F1 5 ’ x

2 2 ’ 8 /1 6 /2 0 0 4

Fe e d e r f e d b y f ro n t e n d l o a d e r f ro m c ru s h e d s to ra g e

ES­4 ­F2 4 0 0 f t 3 8 /1 6 /2 0 0 4

Fe e d e r f e d b y f ro n t e n d l o a d e r f ro m c ru s h e d s to ra g e

ES­4 ­F3 4 0 0 f t 3 8 /1 6 /2 0 0 4 f u g i ti v e

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C1 4 8 “ w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Fu l l En c l o s u re N/A M c L a n a h a n 2 4 x 4 8 s h a l e m a s te r t w i n Ro l l Cru s h e r

ES­4 ­CR 1 3 0 0 t o n s /h r

N/A PM /PM 10 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C2 4 8 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C3 4 8 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C5 4 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O f u g i ti v e

Re v e rs i n g c o n v e y o r

ES­4 ­C6SR 4 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO OB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 6

**Em is**  **s io**  **n U**  **ni t D**  **e s**  **c ripti**  **on P**  **ol lu**  **tio n** 

**Control D**  **e v**  **ic e** 

**D e**  **s c**  **ripti on**  **Sta c**  **k I**  **D**

**Em is**  **s io**  **n U**  **ni t I**  **D Siz**  **e /Ra**  **te d** 

**Cap a**  **c ity** 

**P CD**  **I D**  **P ol**  **lu ta**  **nt**

**Control le**  **d A**  **pp li**  **c a**  **bl e** 

**P e**  **rmi t D**  **a te** 

**P la**  **nt #**  **4**

**, G**  **rind in**  **g Room**  **Eq ui**  **pm e**  **nt**

J C Ste e l e Ha m m e r m i l l

ES­4 ­HM 2 7 5 t o n s /y r 8 /1 6 /2 0 0 4

NSPS OO O

M i d w e s te rn Sc a l p i n g Sc re e n

ES­4 ­SS1 5 ’ x

7 ’

w /m u l ti p l e

s c re e n

d e c k s 8 /1 6 /2 0 0 4

NSPS OO O

M i d w e s te rn F i n i s h i n g Sc re e n

ES­4 ­FS1 5 ’ x

7 ’

w /m u l ti p l e

s c re e n

d e c k s 8 /1 6 /2 0 0 4

NSPS OO O

M i d w e s te rn F i n i s h i n g Sc re e n

ES­4 ­FS2 5 ’ x

7 ’

w /m u l ti p l e

s c re e n

d e c k s 8 /1 6 /2 0 0 4

NSPS OO O

M i d w e s te rn F i n i s h i n g Sc re e n

ES­4 ­FS3 5 ’ x

7 ’

w /m u l ti p l e

s c re e n

d e c k s 8 /1 6 /2 0 0 4

NSPS OO O

M i d w e s te rn F i n i s h i n g Sc re e n

ES­4 ­FS4 5 ’ x

7 ’

w /m u l ti p l e

s c re e n

d e c k s 8 /1 6 /2 0 0 4

NSPS OO O

M i d w e s te rn F i n i s h i n g Sc re e n

ES­4 ­FS5 5 ’ x

7 ’

w /m u l ti p l e

s c re e n

d e c k s 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C7 3 2 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C8 2 8 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C9 4 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C11 3 6 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C12 4 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C13 4 0 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C15 3 2 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O EP­4 ­G R­

BH

Re v e rs i n g Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C16 AR 3 2 ” w i d e Do n a l d s o n ­Da y

2 3 2 RF1 0

Ba g h o u s e w i th a

m a x i m u m a i r f l o w

c a p a c i ty o f

2 6 .7 3 0 ACFM

ES­4 ­G R PM /PM 1 0

8 /1 6 /2 0 0 4

NSPS OO OB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 7

**Em is**  **s io**  **n U**  **ni t D**  **e s**  **c ripti**  **on P**  **ol lu**  **tio n** 

**Control D**  **e v**  **ic e** 

**D e**  **s c**  **ripti on**  **Sta c**  **k I**  **D**

**Em is**  **s io**  **n U**  **ni t I**  **D Siz**  **e /Ra**  **te d** 

**Cap a**  **c ity** 

**P CD**  **I D**  **P ol**  **lu ta**  **nt**

**Control le**  **d A**  **pp li**  **c a**  **bl e** 

**P e**  **rmi t D**  **a te** 

**P la**  **nt #**  **4**

**, G**  **roun d**  **M a**  **te ria**  **l Stora**  **ge**

Re c l a i m e r Ch a i n Co n v e y o r

ES­4 ­RC 8 5 t o n s

m a te ri a l /h r 2 2 5

to n s /h r 8 /1 6 /2 0 0 4

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C16 B 3 2 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C16 C 3 2 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Re v e rs i n g c o n v e y o r w / 2 d ro p p o i n ts

ES­4 ­C18 SR 3 2 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­1 8 W 3 2 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C18 E 3 2 ” w i d e 8 /1 6 /2 0 0 4

NSPS OO O Fu g i ti v e

Co n v e y o r w /1 d ro p p o i n t

ES­4 ­C19 (h e a d s e c ti o n ) 3 2 ” w i d e 8 /1 6 /2 0 0 4

**P la**  **nt #**  **4**

**, B**  **ric k**  **M a**  **k in**  **g Room** 

Co a ti n g St a ti o n w /1 p i c k u p p o i n t

ES­4 ­CS1 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Co a ti n g St a ti o n w /1 p i c k u p p o i n t

ES­4 ­CS2 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Co a ti n g St a ti o n w /1 p i c k u p p o i n t

ES­4 ­CS3 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Co a ti n g St a ti o n w /1 p i c k u p p o i n t

ES­4 ­CS4 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Co a ti n g St a ti o n w /1 p i c k u p p o i n t

ES­4 ­CS5 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Ad d i ti v e F e e d e r w /3 p i c k u p p o i n ts

ES­4 ­AF1 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Ad d i ti v e F e e d e r w /3 p i c k u p p o i n ts

ES­4 ­AF2 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Ad d i ti v e F e e d e r w /3 p i c k u p p o i n ts

ES­4 ­AF3 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Ad d i ti v e F e e d e r w /3 p i c k u p p o i n ts

ES­4 ­AF4 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Co n v e y o r

ES­4 ­C19 (t a i l s e c ti o n ) 3 2 ” w i d e 8 /1 6 /2 0 0 4

Co n v e y o r

ES­4 ­C20 3 2 ” w i d e 8 /1 6 /2 0 0 4

Co n v e y o r

ES­4 ­C21 3 2 ” w i d e 8 /1 6 /2 0 0 4

Co a ti n g s y s te m w i th 3 0 p i c k u p p o i n ts

ES­4 ­CS 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4 EP­4 ­M R­

BH

Sa n d b l a s t b o o th w i th 2 p i c k u p p o i n ts

ES­4 ­SB 5 8 t o n s g re e n

b ri c k /h r Do n a l d s o n ­Da y

1 5 6 F1 0

Ba g h o u s e w i th a

m a x i m u m a i r f l o w

c a p a c i ty o f

1 4 ,1 3 8 ACFM

. ES­4 ­M R PM /PM 1 0

8 /1 6 /2 0 0 4

EP­4 ­SS Ba g f i l l i n g s ta ti o n w i th 1 p i c k u p p o i n t

ES­4 ­BFS 5 8 t o n s g re e n

b ri c k /h r 8 /1 6 /2 0 0 4

Sa n d Si l o

ES­4 ­SS 1 0 0 0 f t 3 Bi n v

e n t f i l te r PM /PM 1 0 8 /1 6 /2 0 0 4B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 8

**Em is**  **s io**  **n U**  **ni t D**  **e s**  **c ripti**  **on P**  **ol lu**  **tio n** 

**Control D**  **e v**  **ic e** 

**D e**  **s c**  **ripti on**  **Sta c**  **k I**  **D**

**Em is**  **s io**  **n U**  **ni t I**  **D Siz**  **e /Ra**  **te d** 

**Cap a**  **c ity** 

**P CD**  **I D**  **P ol**  **lu ta**  **nt**

**Control le**  **d A**  **pp li**  **c a**  **bl e** 

**P e**  **rmi t D**  **a te** 

**P la**  **nt #**  **4**

**, B**  **ric k**  **F in**  **is hi**  **ng Eq**  **ui pm**  **e nt** 

EP­4 ­BD1

EP­4 ­BD2 Ce ri c

, In c T w i n T ra c k Pre d ry e r a n d Dry e r

e q u i p p e d w i th a s u p p l e m e n ta l h e a te r a n d u s i n g

n a tu ra l g a s a n d p ro p a n e b a c k u p

ES­4 ­BD 1 0 x

1 0 6 b tu /h r

h e a t i n p u t

1 4 .8 t o n s f i re d

b ri c k /h r 8 /1 6 /2 0 0 4

EP­4

­ SCR B Ce ri c

, In c

. Sta n d a rd Sa n d Se a l t u n n e l Ki l n u s i n g

n a tu ra l g a s a n d p ro p a n e b a c k u p

ES­4 ­K 4 3 .4 x

1 0 6 b tu /h r

to ta l h e a t i n p u t

1 4 .8 t o n s f i re d

b ri c k /h r He l l m i c h HKD­R

d ry h y d ra te d l i m e

i n j e c ti o n

b a g h o u s e s y s te m

w / m a x i m u m a i r

f l o w o f 4 0 ,0 0 0

ACFM a n d

m a x i m u m l i m e

f l o w o f 1 3 2 l b s /h r

ES­4 ­SCR B SO 2 , HC l

, HF,

PM

, PM 10 8 /1 6 /2 0 0 4

EP­4 ­L S L i m e St o ra g e s i l o

ES­4 ­L S 3 6 t o n s l i m e

tra n s p o rte d /h r Bi n v e n t f i l te r PM /PM 10 8 /1 6 /2 0 0 4

**E M**  **I S**  **S I**  **ON S**  **I N**  **V E**  **N T**  **OR Y** 

A c op y of t he 20 03 an nu al em i s s i on up da t e m ay be f ou nd i n A t t ac hm en t 1. E m i s s i on s ar e s um m ar i z ed i n

t he f ol l ow i ng t ab l e.

**P ol**  **l uta**  **nt E m**  **i ss**  **i on**  **i n**  **T ons/Y**  **ea r** 

V OC C O S O 2 P M 10 N O

x H C L H F

3.02 84

. 33 39

. 76 93

. 92 25

. 03 8.93 40

. 88

**E M**  **I S**  **S I**  **ON U**  **N I**  **T A**  **P P**  **LI C**  **A B**  **LE R**  **E QU**  **I R**  **E M**  **E N**  **T S**  **– P l**  **ant #3** 

**Li m**  **i t**  **at i**  **ons**

T he f ol l ow i ng l i m i t ati on s ar e f r om t he 8/16/200 4 NSR per m i t :

· **E m**  **i ss**  **i on**  **C ontrols**  – P ar t i c ul ate em i s s i on s f r om t he P l an t #3 gr i nd i ng pl an t s ha l l be c on t r ol l ed by

bu i l di ng en c l osure w i t h a f ab r i c f i l t er du s t c ol l ec t i on s y s t em w i t h a m ax i m um ai r f l ow c ap ac i t y of 33

, 60 0

A C FM

. T he c on t r ol de v i c e s ha l l be pr ov i de d w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n

op er ati on w he n t he gr i nd i ng pl an t i s op er ati ng

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 3 of 8/16/200 4 NSR per m i t )B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 9

· **E m**  **i ss**  **i on**  **C ontrols**  – P ar t i c ul ate em i s s i on s f r om t he P l an t #3 t ex

t ur i ng an d c oa t i ng eq ui pm en t s ha l l be

c on t r ol l ed by a f ab r i c f i l t er du s t c ol l ec t i on s y s t em w i t h a m ax i m um ai r f l ow c ap ac i t y of 18

, 02 9 A C FM

. T he c on t r ol de v i c e s ha l l be pr ov i de d w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n ope r ati on

w he n t he t ex t ur i ng an d c oa t i ng eq ui pm en t i s op er ati ng

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 4 of 8/16/200 4 NSR per m i t )

· **C ontrol**  **E f**  **f i**  **ciency**

­ T he f ab r i c f i l t er du s t c ol l ec t i on s y s t em c on t r ol l i ng t he P l an t #3 t ex

t ur i ng an d

c oa t i ng eq ui pm en t s ha l l m ai ntai n a c on t r ol ef

f i c i en c y f or pa r t i c ul ate of no l ess t ha n 99.0% pe r c en t

, on a

m ass ba s i s

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 5 of 8/16/200 4 NSR per m i t )

· **Fugi t**  **i ve**  **E m**  **i ss**  **i on**  **C ontrols**  – Fugi t i v e par t i c ul ate em i s s i on s f r om t he r ec ei pt of r aw m ater i al s

, pr i m ar y

c r ushi ng

, an d ra w m ater i al s t or ag e f or P l an t #3 s ha l l be c on t r ol l ed by r espec t i v e bui l di ng en c l osure s

. Fug i t i v e em i s s i on s f r om t r an s f er r i ng r aw m ater i al s be t w ee n bui l di ng s s ha l l be c on t r ol l ed by c ov er ed

c on v ey or s

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 6 of 8/16/200 4 NSR per m i t )

· **P roduct**  **i on** 

­ T he pr od uc t i on of f i r ed br i c k f r om P l an t #3 s ha l l no t ex

c ee d 110

, 00 0 t on s pe r y ea r

,

c al c ul ated m on t hl y as t he s um of ea c h c on s ec uti v e 12 m on t h per i od

. ( 9 V A C 5­ 80

­ 11 80

, C on di t i on 21 of 8/16/200 4 NSR per m i t )

· **Fuel**

­ T he ap pr ov ed f ue l s f or t he P l an t #3 t un ne l dr y er an d t un ne l k i l n ar e l i qu ef i ed pe t r ol eu m ga s

( LPG) an d natur al ga s

. A c ha ng e i n t he f ue l m ay r eq ui r e a pe r m i t t o m od i f

y an d ope r ate.

( 9 V A C 5­ 80

­ 11 00

, C on di t i on 22 of 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he op er ati on of t he P l an t #3 t un ne l k i l n s ha l l no t ex

c ee d t he l i m i t s

s pe c i f i ed be l ow :

P ar t i c ul ate M att er / P M

­ 10 21

. 3 l bs/ hr 79

. 2 t on s / y r

S ul f ur D i ox i de 9.9 l bs/ hr 36

. 9 t on s / y r

N i t r og en Ox i de s 5.2 l bs/ hr 19

. 3 t on s / y r

( as N O 2 )

C ar bo n M on ox i de 17

. 8 l bs/ hr 66

. 0 t on s / y r

V ol ati l e Org an i c 0.4 l bs/ hr 1.3 t on s / y r

C om po un ds

P ar t i c ul ate em i s s i on l i m i t ati on s f or t hi s un i t ar e based on i nf or m ati on f r om bo t h t he f i l t er ab l e and

c on de nsabl e por t i on s of s t ac k t est da t a.

( 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 60

­ 32 0, C on di t i on 25 of 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he op er ati on of t he P l an t #3 t un ne l dr y er s ha l l no t ex

c ee d t he l i m i t s

s pe c i f i ed be l ow :B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 10

P ar t i c ul ate M att er / P M

­ 10 2.8 l bs/ hr 10

. 3 t on s / y r

N i t r og en Ox i de s ( as N O 2 ) 1.5 l bs/ hr 5.4 t on s / y r

C ar bo n M on ox i de 4.6 l bs/ hr 17

. 1 t on s / y r

V ol ati l e Org an i c 0.5 l bs/ hr 1.7 t on s / y r

C om po un ds

( 9 V A C 5­ 50

­ 26 0, C on di t i on 26 of 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he P l an t #3 f ab r i c f i l t er du s t c ol l ec t i on s y s t em c on t r ol l i ng t he

gr i nd i ng r oo m s ha l l no t ex c ee d t he l i m i t s s pe c i f i ed be l ow :

P ar t i c ul ate M att er / P M

­ 10 0.02 gr ai ns/ dscf t 5.8 l bs/ hr 8.6 t on s / y r

( 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 41 0, C on di t i on 27 of t he 8/16/200 4 NSR per m i t

, 40 C FR 60

. 67 2 (a ) ( 1) )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he P l an t #3 f ab r i c f i l t er du s t c ol l ec t i on s y s t em c on t r ol l i ng t he

t ex t ur i ng an d c oa t i ng eq ui pm en t s ha l l no t ex

c ee d t he l i m i t s s pe c i f i ed be l ow :

P ar t i c ul ate M att er / P M

­ 10 0.01 gr ai ns/ dscf t 1.6 l bs/ hr 1.6 t on s / y r

( 9 V A C 5­ 50

­ 26 0, C on di t i on 28 of 8/16/200 4 NSR per m i t )

· **P l**  **ant #3**  **C om**  **bi ned E**  **m i**  **ss i**  **on Li**  **m i**  **t s** 

­ T otal em i s s i on s f r om t he B r i c k P l an t #3 s ha l l no t ex c ee d t he

l i m i t s s pe c i f i ed be l ow :

P ar t i c ul ate M att er / P M

­ 10 31

. 4 l bs/ hr 99

. 7 t on s / y r

S ul f ur D i ox i de 9.9 l bs/ hr 36

. 9 t on s / y r

N i t r og en Ox i de s ( as N O 2 ) 6.6 l bs/ hr 24

. 6 t on s / y r

C ar bo n M on ox i de 22

. 4 l bs/ hr 83

. 1 t on s / y r

V ol ati l e Org an i c 0.8 l bs/ hr 3.0 t on s / y r

C om po un ds

( 9 V A C 5­ 50

­ 26 0, V A C 5­ 60

­ 32 0, C on di t i on 29 of 8/16/200 4 NSR per m i t )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t**

­ V i s i bl e em i s s i on s f r om t he f ab r i c f i l t er du s t c ol l ec t i on s y s t em c on t r ol l i ng t he

P l an t #3 t ex t ur i ng an d c oa t i ng eq ui pm en t an d t he P l an t #3 t un ne l k i l n ex ha ust s t ac k s ha l l no t ex

c ee d 5

pe r c en t op ac i t y as de t er m i ne d by t he E P A M ethod 9 (r ef er en c e 40 CFR 60

, A pp en di x A )

. ( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, C on di t i on 37 of t he 8/16/200 4 NSR per m i t )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t** – V i s i bl e em i s s i on s f r om t he ex ha ust of t he ba gh ou s e c on t r ol l i ng t he P l an t #3

gr i nd i ng r oo m eq ui pm en t ( E S

­ 3­ GR ) s ha l l no t ex

c ee d 7 pe r c en t op ac i t y as de t er m i ne d by E P A

R ef er en c e M ethod 9 (r ef er en c e 40 CFR 60

, A pp en di x A

. )

( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 41 0, C on di t i on 38 of t he 8/16/200 4 NSR per m i t )B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 11

40 C FR 60 S ub pa r t OOO

T he f ol l ow i ng l i m i t ati on s or i gi na t e f r om 40 C FR 60 S ub pa r t OOO an d ar e not s pe c i f i c al l y l i s t ed i n t he

8/16/200 4 NSR per m i t :

**E m**  **i ss**  **i on**  **uni t**  **I D**  **# E**  **m i**  **ss i**  **on uni**  **t**

**des cription**  **Li m**  **i t**  **at i**  **on C**  **i t**  **at i**  **on**

E S

­ 3­ C R 1 R ol l C r usher 15 % op ac i t y 40 C FR 60

. 67 2( c )

E S

­ 3­ C 1A C on v ey or 10 % 40 C FR 60

. 67 2( b)

E S

­ 3­ C 2 C on v ey or 10 % 40 C FR 60

. 67 2( b)

E S

­ 3­ S S 1 S c al pi ng s c r ee n 40 C FR 60

. 67 2( a)

E S

­ 3­ FS 1 t hr u FS 6 Fi ni s hi ng s c r ee ns 40 C FR 60

. 67 2( a)

E S

­ 3­ C 3 t hr u C1 0 C on v ey or 40 C FR 60

. 67 2( a)

E S

­ 3­ H M H am m er m i l l 7% an d 0. 02 2 gr

/ dscf t

The s e li m it s ar e c ov er ed

by t he gr ind ing r oo m

ba gh ou s e li m it s f or E S

­

3­ GR

. 40 C FR 60

. 67 2( a)

E S

­ 3­ C 11 C on v ey or 10 % op ac i t y 40 C FR 60

. 67 2( b)

E S

­ 3­ C 12 C on v ey or 10 % 40 C FR 60

. 67 2( b)

E S

­ 3­ C 13 C on v ey or 10 % 40 C FR 60

. 67 2( b)

40 C FR S ub pa r t J J J J J

T he f ol l ow i ng l i m i t ati on or i gi na t es f r om 40 C FR 63 S ub pa r t J J J J J

. T he P l an t #3 at t hi s f ac i l i t y w ou l d qua l i f y

as an ex i s t i ng un i t s i nc e c on s t r uc t i on c om m en c ed be f or e J ul y 22

, 20 02 ( 40 C FR 63

. 83 90 ( h) )

. T he f ac i l i t y

m ay op er ate P l an t #3 as a s m al l t un ne l k i l n, m ea ni ng t ha t t he c ap ac i t y w i l l be l ess t ha n 10 t on s / ho ur

, de f i ne d i n 40 CFR 63

. 83 90 ( b)

. W hi l e t he ac t ua l ho ur l y c ap ac i t y of t hi s un i t i s l ar ge r t ha n 10 t on s / hr

, t he

s t an da r d al l ow s t he f ac i l i t y t o t ak e a f ed er al l y en f or c ea bl e l i m i t ati on on an nu al pr od uc t i on eq ui v al en t t o 10

t ph of f i r ed pr od uc t

. T hi s l i m i t ati on w ou l d ensure t ha t P l an t #3 i s no t s ub j ec t t o 40 CFR 63 S ub pa r t J J J J J

. S ee 40 C FR 63

. 83 90 ( d) f or t hi s al l ow an c e. H ow ev er

, at t hi s t i m e, t he f ac i l i t y i s un de c i de d as t o how i t w i l l

ap pl y S ub pa r t J J J J J t o K i l n #3. I f ec on om i c s di c t ate other w i s e, t he y m ay de c i de t o i nst al l c on t r ol

eq ui pm en t

. P l an t #3 m ust c om pl y w i t h t he N E S H A P no l ater t ha n M ay 16

, 20 06

. S ee 40 C FR 63

. 83 95 ( b)

f or t hi s da t e. S i nc e i t i s c ur r en t l y un de c i de d how P l an t #3 w i l l m ee t t he N E S H A P l i m i t ati on s

, a gen er al

c on di t i on w i l l be ad de d t o t he T V pe r m i t r eq ui r i ng t ha t P l an t #3 be i n c om pl i an c e w i t h al l ap pl i c ab l e por t i on s

of t he M A C T s t an da r d by t he c om pl i an c e date.

· C om m en c i ng M ay 16

, 20 06

, P l an t #3 s ha l l op er ate i n c om pl i an c e w i t h al l ap pl i c ab l e s t an da r ds an d

r eq ui r em en t s l i s t ed i n 40 CFR 63 S ub pa r t J J J J J – Na t i on al E m i s s i on S t an da r ds f or H az ar do us A i r

P ol l utants f or B r i c k an d S t r uc t ur al C l ay P r od uc t s M an uf ac t ur i ng

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 83 90 ( b)

, 40 C FR 63

. 83 90 ( d)

, 40 C FR 63

. 83 95 ( b) )

**M oni**  **t ori**  **ng and Re**  **cord Ke eping** 

T he f ol l ow i ng c on di t i on s or i gi na t e i n t he 8/16/200 4 NSR per m i t :

· **M oni**  **t ori**  **ng D**  **ev i**  **ce s** 

­ T he f ab r i c f i l t er du s t c ol l ec t i on s y s t em c on t r ol l i ng t he P l an t #3 t ex

t ur i ng an d

c oa t i ng eq ui pm en t s ha l l be eq ui pp ed w i t h dev i c es t o c on t i nu ou s l y m ea s ur e t he di f

f er en t i al pr ess ur e

dr op ac r oss t he f ab r i c f i l t er

. E ac h m on i t or i ng de v i c e s ha l l be i nst al l ed

, m ai ntai ne d, c al i br ated and

op er ated i n ac c or da nc e w i t h app r ov ed pr oc ed ur es w hi c h s ha l l i nc l ud e, as a m i ni m um

, t heB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 12

m an uf ac t ur er 's w r i t t en r eq ui r em en t s or r ec om m en da t i on s

. E ac h m on i t or i ng de v i c e s ha l l be pr ov i de d

w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n ope r ati on w he n t he c on t r ol de v i c e i s op er ati ng

. ( 9 V A C 5­ 80

­ 11 80

, 9 V A C 5­ 50

­ 20 C

, 9 V A C 5­ 50

­ 26 0, C on di t i on 16 of 8/16/200 4 NSR per m i t )

· **M oni**  **t ori**  **ng D**  **ev i**  **ce Obse**  **rva t**  **i on** 

­ T he de v i c es used t o c on t i nu ou s l y m ea s ur e t he di f

f er en t i al pr ess ur e

dr op ac r oss t he f ab r i c f i l t er c on t r ol l i ng t he P l an t #3 t ex

t ur i ng an d c oa t i ng eq ui pm en t s ha l l be ob s er v ed

by t he pe r m i t t ee w i t h a f r eq ue nc y of no t l ess t ha n onc e per da y w hi l e t he t ex

t ur i ng an d c oa t i ng

eq ui pm en t i s op er ati ng

. T he pe r m i t t ee s ha l l k ee p a l og of t he ob s er v ati on s

. ( 9 V A C 5­ 50

­ 50 H

, C on di t i on 17 of 8/16/200 4 NSR per m i t )

40 C FR 63 S ub pa r t J J J J J

M on i t or i ng an d Re c or d K ee pi ng : S i nc e t he m ethod of c om pl i an c e w i t h t he M A C T f or P l an t #3 i s c ur r en t l y

un k no w n, t he m on i t or i ng an d re c or d k ee pi ng r eq ui r em en t s f or P l an t #3 ar e und eter m i ne d and t he r ef or e w i l l

no t be s pe c i f i ed i n t he T V pe r m i t

.

**T es**  **t i**  **ng**

T he f ol l ow i ng r eq ui r em en t s or i gi na t e i n t he 8/16/200 4 NSR per m i t :

· **S t**  **ac k T**  **es t** 

**­** P er f or m an c e t est s s ha l l be c on du c t ed f or hy dr og en f l uo r i de f r om P l an t #3 t un ne l k i l n t o

de t er m i ne a c on s er v ati v e m ethod f or est i m ati ng hy dr og en f l uo r i de ( H F) em i s s i on s

. T he t est s s ha l l be

pe r f or m ed an d re po r t ed w i t hi n t hr ee y ea r s of t he i ni t i al i s s ua nc e date of t he S ep t em be r 6, 20 02 pe r m i t

. I f a new k i l n i s bu i l d adj ac en t t o t hi s br i c k pl an t

, hy dr og en f l uo r i de t est da t a f r om t he ne w k i l n m ay be

used i n l i eu of t est i ng P l an t #3 t un ne l k i l n as l on g as ad eq ua t e m ass ba l an c e data f or t he r aw m ater i al

as de s c r i be d i n Co nd i t i on 60 ( of t he 8/16/200 4 NSR per m i t ) al s o ex i s t s

. T est s s ha l l be c on du c t ed an d

r ep or t ed an d data r ed uc ed as s et f or t h i n 9 V

A C 5­ 50

­ 30 an d 9 V A C 5­ 60

­ 30

, an d t he t est m ethod s an d

pr oc ed ur es c on t ai ne d i n eac h app l i c ab l e s ec t i on or s ub pa r t l i s t ed i n 9 V

A C 5­ 50

­ 41 0 and 9 V A C 5­ 60

­

70

. T he de t ai l s of t he t est s ar e t o be ar r an ge d w i t h t he D i r ec t or

, P i ed m on t R eg i on

. T he pe r m i t t ee s ha l l

s ub m i t a t est pr otoc ol at l ea s t 60 da y s pr i or t o t est i ng

. T he t est pr otoc ol s ha l l i nc l ud e a di s c uss i on of

m ethod ol og y f or c om pa r i ng m ass ba l an c e data, ga t he r ed i n ac c or da nc e w i t h Co nd i t i on 60 ( of t he

8/16/200 4 NSR per m i t )

, t o t est i ng da t a. On e c op y of t he t est r esul t s s ha l l be s ub m i t t ed t o t he D i r ec t or

, P i ed m on t R eg i on w i t hi n 60 day s af t er t est c om pl eti on an d s ha l l c on f or m t o t he t est r ep or t f or m at

en c l osed w i t h t hi s pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, C on di t i on 48 of t he 8/16/200 4 NSR per m i t )

A t ab l e of t est m ethod s ha s be en i nc l ud ed i n t he pe r m i t i f t est i ng i s pe r f or m ed

. T he D ep ar t m en t an d E P A

ha s au t ho r i t y t o re qu i r e t est i ng no t i nc l ud ed i n t hi s pe r m i t i f ne c ess ar y t o deter m i ne c om pl i an c e w i t h an

em i s s i on l i m i t or s t an da r d.

**R eport**  **i ng** 

R ep or t i ng r eq ui r em en t s f r om t he 8/16/200 4 NSR per m i t ar e l i s t ed t og ether w i t h t he i ni t i al an d c on t i nu i ng

c om pl i an c e s t ac k t est c on di t i on s ab ov e.

40 C FR 63 S ub pa r t J J J J J

R ep or t i ng : S i nc e t he m ethod of c om pl i an c e w i t h t he M A C T f or P l an t #3 i s c ur r en t l y un k no w n, t he r ep or t i ng

r eq ui r em en t s f or P l an t #3 ar e und eter m i ne d and t he r ef or e w i l l no t be s pe c i f i ed i n t he T V pe r m i t

. H ow ev er

,B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 13

a gen er al ap pl i c ab i l i t y by r ef er en c e c on di t i on ( I I I

. A

. 16 ) i s i n t he T i t l e V P er m i t w hi c h s t ates t ha t i t s ha l l

op er ate i n c om pl i an c e w i t h al l ap pl i c ab l e re qu i r em en t s

.

**Obsolet e Condi**  **t i**  **ons**

B r i c k an d T i l e has de m on s t r ated t ha t t he f ol l ow i ng c on di t i on s t o m on i t or S ul f er D i ox i de an d Hy dr og en

Fl ou r i de c on c en t r ati on i n t he r aw m ater i al s ar e no l on ge r ne c ess ar y be c au s e t he S O2 an d HF

c on c en t r ati on s ha v e l ev el ed ou t

. Fur t he r m or e, t he M A C T J J J J J w i l l r eq ui r e t est i ng ev er y f i v e y ea r s w hi c h

w i l l r eq ui r e k no w i ng t he s e c on c en t r ati on s i n t he r aw m ater i al

.

· **S ul**  **f ur**  **D i**  **oxide M**  **as s Ba**  **l anc**  **e T es**  **t i**  **ng**

­ W i t hi n 90 day s of t he i s s ua nc e date of t hi s pe r m i t

, S ep t em be r

6, 20 02

, an d ev er y 90 da y s t he r ea f t er

, t he pe r m i t t ee s ha l l s am pl e ra w m ater i al f or s ul f ur c on t en t

. A

f t er

pe r f or m i ng f ou r s uc h t est s

, t he pe r m i t t ee s ha l l s ub m i t t o t he D i r ec t or

, P i ed m on t R eg i on a s um m ar y of

al l t est da t a and an y c on c l usi on s c on c er ni ng v ar i ab i l i t y of s ul f ur c on t en t i n t he r aw m ater i al dr aw n f r om

t he da t a. I f t he da t a s ho w s l i t t l e v ar i ab i l i t y of s ul f ur c on t en t i n t he r aw m ater i al

, an d DEQ c on c ur s

, t he

pe r m i t t ee m ay r ed uc e t he f r eq ue nc y of m on i t or i ng t he s ul f ur c on t en t of t he r aw m ater i al t o t he i ni t i al

use of m ater i al f r om a new or un t est ed s t oc k pi l e. W he n m ater i al f r om a new or un t est ed s t oc k pi l e i s

used i n t he br i c k m ak i ng op er ati on

, t he pe r m i t t ee s ha l l s am pl e w i t hi n 30 day s of i ni t i al use of t he

m ater i al

. ( 9 V A C 5­ 50

­ 30 G, C on di t i on 59 of t he 8/16/200 4 NSR per m i t )

· **H ydroge**  **n Fl**  **uori de M**  **as s Ba**  **l anc**  **e T es**  **t i**  **ng**

­ C om m en c i ng w i t hi n 30 day s of t he i ni t i al i s s ua nc e date

of t hi s pe r m i t

, S ep t em be r 6, 20 02

, an d ev er y 30 da y s t he r ea f

t er

, t he pe r m i t t ee s ha l l s am pl e dr i ed br i c k

an d f i r ed br i c k f or f l uo r i de c on t en t

. T he pe r m i t t ee s ha l l ga t he r en ou gh i nf or m ati on du r i ng ea c h t est t o

pe r f or m a m ass ba l an c e ar ou nd t he P l an t #3 t un ne l k i l n. M on t hl y t est i ng s ha l l c on t i nu e unti l t he

pe r m i t t ee pe r f or m s a s t ac k t est at t hi s f ac i l i t y f or hy dr og en f l uo r i de em i s s i on s f r om t he t un ne l k i l n as

r eq ui r ed i n Co nd i t i on 48 of t he 8/16/200 4 NSR per m i t

. D ata f r om t he m on t hl y t est i ng s ha l l be i nc l ud ed

i n t he hy dr og en f l uo r i de em i s s i on s t est i ng r ep or t

, an d a c om pa r i s on s ha l l be m ad e betw ee n hy dr og en

f l uo r i de em i s s i on r ates pr ed i c t ed v i a m ass ba l an c e t ec hn i qu es an d t est ed hy dr og en f l uo r i de em i s s i on

r ates

. T hi s i nf or m ati on s ha l l be i nc l ud ed i n t he hy dr og en f l uo r i de em i s s i on s t est i ng r ep or t an d s ha l l

al s o be di s c uss ed i n t he pr otoc ol f or an y s uc h t est

. B ased on t he r esul t s of t he s e t est s

, t hi s pe r m i t m ay

be r eo pe ne d t o i nc l ud e upd ated hy dr og en f l uo r i de pa r am etri c m on i t or i ng l i m i t ati on s

. ( 9 V A C 5­ 50

­ 30 G, C on di t i on 60 of t he 8/16/200 4 NSR per m i t )B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 14

**E M**  **I S**  **S I**  **ON U**  **N I**  **T A**  **P P**  **LI C**  **A B**  **LE R**  **E QU**  **I R**  **E M**  **E N**  **T S**  **– P l**  **ant #4** 

**Li m**  **i t**  **at i**  **ons**

T he f ol l ow i ng l i m i t ati on s ar e f r om t he 8/16/200 4 NSR per m i t :

· **E m**  **i ss**  **i on**  **C ontrols**  – T he P l an t #4 t un ne l k i l n (ES

­ 4­ K ) s ha l l be eq ui pp ed w i t h a H el l m i c h HKD­ R dr y

hy dr ated l i m e i nj ec t i on ba gh ou s e s y s t em ( E S

­ 4­ S C R B ) w i t h a m ax i m um ai r f l ow c ap ac i t y of 40

, 00 0

A C FM an d a m ax i m um l i m e f l ow r ate of 13 2 l bs/ hr

. T he dr y hy dr ated l i m e i nj ec t i on ba gh ou s e s y s t em

( E S

­ 4­ S C R B ) s ha l l be pr ov i de d w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n ope r ati on w he n t he

P l an t #4 t un ne l k i l n (ES

­ 4­ K ) i s op er ati ng

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 7 of 8/16/200 4 NSR per m i t )

· **C ontrol**  **E f**  **f i**  **ciency** – T he dr y hy dr ated l i m e i nj ec t i on ba gh ou s e s y s t em ( E S

­ 4­ S C R B ) s ha l l

de m on s t r ate an d m ai ntai n t he f ol l ow i ng c on t r ol ef

f i c i en c i es f or t he f ol l ow i ng po l l utants :

S ul f ur D i ox i de ( 

### SO 2 ) 30

. 0%

H y dr og en Fl uo r i de ( H F) 90

. 0%

( 9 V A C 5­ 50

­ 26 0, C on di t i on 8 of 8/16/200 4 NSR per m i t

, 40 C FR 63 S ub pa r t J J J J J T ab l e 1)

· **E m**  **i ss**  **i on**  **C ontrols**  – P ar t i c ul ate em i s s i on s f r om t he P l an t #4 gr i nd i ng r oo m eq ui pm en t

, as l i s t ed i n

C on di t i on 2 of t he 8/16/200 4 NSR per m i t

, s ha l l be c on t r ol l ed by a Do na l dson­ D ay 23 2R F10

ba gh ou s e( E S

­ 4­ GR ) w i t h a m ax i m um ai r f l ow c ap ac i t y of 26

, 73 0 A C FM

. T he ba gh ou s e (ES

­ 4­ GR )

s ha l l be pr ov i de d w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n ope r ati on w he n t he gr i nd i ng r oo m

i s op er ati ng

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 9 of 8/16/200 4 NSR per m i t )

· **C ontrol**  **E f**  **f i**  **ciency**

­ T he ba gh ou s e c on t r ol l i ng pa r t i c ul ate em i s s i on s f r om t he P l an t #4 gr i nd i ng r oo m

eq ui pm en t ( E S

­ 4­ GR ) s ha l l m ai ntai n and de m on s t r ate a c on t r ol ef

f i c i en c y f or pa r t i c ul ate of no l ess t ha n

99

. 0 per c en t

, on a m ass ba s i s

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 10 of 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **C ontrols**  – P ar t i c ul ate em i s s i on s f r om t he P l an t #4 br i c k m ak i ng r oo m eq ui pm en t

, as l i s t ed

i n Co nd i t i on 2 abo v e, s ha l l be c on t r ol l ed du r i ng dr y c oa t i ng op er ati on s by a Do na l dson­ D ay 15 6F1 0

ba gh ou s e (ES

­ 4­ M R ) w i t h a m ax i m um ai r f l ow c ap ac i t y of 14

, 13 8 A C FM

. T he ba gh ou s e (ES

­ 4­ M R )

s ha l l be pr ov i de d w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n ope r ati on w he n t he br i c k m ak i ng

r oo m eq ui pm en t i s r un ni ng dr y c oa t i ng op er ati on s

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 11 of 8/16/200 4 NSR per m i t )

· **C ontrol**  **E f**  **f i**  **ciency**

­ T he ba gh ou s e c on t r ol l i ng pa r t i c ul ate em i s s i on s f r om t he P l an t #4 br i c k m ak i ng

r oo m eq ui pm en t ( E S

­ 4­ M R ) s ha l l m ai ntai n and de m on s t r ate a c on t r ol ef

f i c i en c y f or pa r t i c ul ate of no

l ess t ha n 99.0 pe r c en t

, on a m ass ba s i s

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 12 of 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **C ontrols**  – P ar t i c ul ate em i s s i on s f r om t he P l an t #4 l i m e s i l o (ES

­ 4­ LS) and t he P l an t #4

s an d s i l o (ES

­ 4­ S S ) s ha l l ea c h be c on t r ol l ed by a bi n v en t f i l t er

. E ac h bi n v en t f i l t er s ha l l be pr ov i de d

w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n ope r ati on w he n t he r espec t i v e s i l o i s op er ati ng

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 13 of 8/16/200 4 NSR per m i t )B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 15

· **E m**  **i ss**  **i on**  **C ontrols**  – P ar t i c ul ate em i s s i on s f r om P l an t #4 t w i n ro l l c r usher ( E S

­ 4­ C R 1) s ha l l be

c on t r ol l ed by f ul l en c l osure

. T he t w i n ro l l c r usher an d enc l osure s ha l l be pr ov i de d w i t h ade qu ate

ac c ess f or i nspec t i on

. T he t w i n ro l l c r usher s ha l l no t be op er ated unl ess t he f ul l en c l osure i s s ec ur ed

w i t h al l do or s an d w i nd ow s c l osed.

( 9 V A C 5­ 50

­ 26 0, C on di t i on 14 of 8/16/200 4 NSR per m i t )

· **P roduct**  **i on** 

­ T he pr od uc t i on of f i r ed br i c k f r om P l an t #4 s ha l l no t ex

c ee d 129

, 64 8 t on s pe r y ea r

,

c al c ul ated m on t hl y as t he s um of ea c h c on s ec uti v e 12 m on t h per i od

. ( 9 V A C 5­ 80

­ 11 80

, C on di t i on 23 of 8/16/200 4 NSR per m i t )

· **Fuel**

­ T he ap pr ov ed f ue l s f or t he P l an t #4 t un ne l k i l n (ES

­ 4­ K ) an d t he P l an t #4 pr ed r y er an d dr y er

( E S

­ 4­ B D ) ar e natur al ga s an d pr op an e. A c ha ng e i n t he f ue l m ay r eq ui r e a pe r m i t t o m od i f

y an d

op er ate.

( 9 V A C 5­ 80

­ 11 00

, C on di t i on 24 of 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s** – Fugi t i v e em i s s i on s f r om t he op er ati on of t he P l an t #4 t r uc k du m pi ng an d c r ushi ng

eq ui pm en t

, as l i s t ed i n Co nd i t i on 2 of t he 8/16/200 4 NSR per m i t

, s ha l l no t ex

c ee d t he l i m i t s s pe c i f i ed

be l ow :

P ar t i c ul ate M att er / 

### PM 10 3.8 l bs/ hr 16

. 6 t on s / y r

E x c ee da nc e of t he op er ati ng l i m i t s s ha l l be c on s i de r ed c r ed i bl e ev i de nc e of t he ex

c ee da nc e of

em i s s i on l i m i t s

. C om pl i an c e w i t h t he s e em i s s i on l i m i t s m ay be de t er m i ne d as s t ated i n c on di t i on

nu m be r s 14

, 23

, 40

, an d 41 of t he 8/16/200 4 NSR per m i t

. ( 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 41 0, C on di t i on 30 of t he 10 / 21 / 02 N S R pe r m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he ex ha ust of t he T or i t D FO 3­ 24 ba gh ou s e c on t r ol l i ng t he P l an t #4

gr i nd i ng r oo m eq ui pm en t ( E S

­ 4­ GR ) s ha l l no t ex

c ee d t he l i m i t s s pe c i f i ed be l ow :

P ar t i c ul ate M att er / 

### PM 10 0.022 gr ai ns/ dscf 5.0 l bs/ hr 22

. 1 t on s / y r

( 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 41 0, C on di t i on 31 of t he 8/16/200 4 NSR per m i t

, 40 C FR 60

. 67 2( a) ( 1) )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s** – Fugi t i v e em i s s i on s f r om t he op er ati on of t he gr ou nd m ater i al s t or ag e equ i pm en t

, as

l i s t ed i n c on di t i on 2 of t he 8/16/200 4 per m i t

, s ha l l no t ex

c ee d t he l i m i t s s pe c i f i ed be l ow :

P ar t i c ul ate M att er / 

### PM 10 2.7 l bs/ hr 11

. 8 t on s / y r

E x c ee da nc e of t he op er ati ng l i m i t s s ha l l be c on s i de r ed c r ed i bl e ev i de nc e of t he ex

c ee da nc e of

em i s s i on l i m i t s

. C om pl i an c e w i t h t he s e em i s s i on l i m i t s m ay be de t er m i ne d as s t ated i n c on di t i on

nu m be r s 23 an d 40 of t he 8/16/200 4 NSR per m i t

( 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 41 0, C on di t i on 32 of t he 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he ex ha ust of t he D on al dson­ D ay 15 6F1 0 bag ho use c on t r ol l i ng t he

P l an t #4 br i c k m ak i ng r oo m eq ui pm en t ( E S

­ 4­ M R ) s ha l l no t ex

c ee d t he l i m i t s s pe c i f i ed be l ow :

P ar t i c ul ate M att er / 

### PM 10 0.01 gr ai ns/ dscf 1.2 l bs/ hr 5.3 t on s / y r

( 9 V A C 5­ 50

­ 26 0, C on di t i on 33 of t he 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he ex ha ust of t he P l an t #4 pr ed r y er an d dr y er

, E S

­ 4­ B D

, s ha l l no tB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 16

ex c ee d t he l i m i t s s pe c i f i ed be l ow :

P ar t i c ul ate M att er 2.8 l bs/ hr 12

. 1 t on s / y r



### PM 10 2.8 l bs/ hr 12

. 1 t on s / y r

N i t r og en Ox i de s 1.5 l bs/ hr 6.4 t on s / y r

( as N O 2 )

C ar bo n M on ox i de ( C O) 4.6 l bs/ hr 20

. 1 t on s / y r

V ol ati l e Org an i c 0.4 l bs/ hr 1.9 t on s / y r

C om po un ds

( 9 V A C 5­ 50

­ 26 0, C on di t i on 34 of t he 8/16/200 4 NSR per m i t )

· **E m**  **i ss**  **i on**  **Li m**  **i t**  **s**

­ E m i s s i on s f r om t he ex ha ust of t he P l an t #4 dr y hy dr ated l i m e i nj ec t i on ba gh ou s e

s y s t em ( E S

­ 4­ S C R B ) c on t r ol l i ng t he P l an t #4 t un ne l k i l n (ES

­ 4­ K ) s ha l l no t ex

c ee d t he l i m i t s s pe c i f i ed

be l ow :

P ar t i c ul ate M att er 0.12 l bs/ t on f i r ed br i c k 1.8 l bs/ hr 7.8 t on s / y r



### PM 10 0.12 l bs/ t on f i r ed br i c k 1.8 l bs/ hr 7.8 t on s / y r

S ul f ur D i ox i de ( 

### SO 2 ) 6.9 l bs/ hr 30

. 4 t on s / y r

N i t r og en Ox i de s 5.2 l bs/ hr 22

. 7 t on s / y r

( as N O 2 )

C ar bo n M on ox i de ( C O) 17

. 8 l bs/ hr 77

. 8 t on s / y r

V ol ati l e Org an i c 0.4 l bs/ hr 1.6 t on s / y r

C om po un ds

T otal Fl uo r i de s

, ex c l ud i ng H F 0.7 l bs/ hr 3.1 t on s / y r

H y dr og en Fl uo r i de ( H F) 1.2 l bs/ hr 5.1 t on s / y r

H y dr og en C hl or i de ( H C l ) 0.056 l bs/ t on f i r ed br i c k 0.83 l bs/ hr 3.6 t on s / y r

P ar t i c ul ate em i s s i on l i m i t ati on s f or t hi s un i t ar e based on i nf or m ati on f r om on l y t he f i l t er ab l e por t i on of

s t ac k t est da t a.

( 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 60

­ 10 0, C on di t i on 35 of t he 8/16/200 4 NSR per m i t

, 40 C FR 63 S ub pa r t

J J J J J T ab l e 1)

· **P l**  **ant #4**  **C om**  **bi ned E**  **m i**  **ss i**  **on Li**  **m i**  **t s** 

­ T otal em i s s i on s f r om P l an t #4 s ha l l no t ex

c ee d t he l i m i t s

s pe c i f i ed be l ow :

P ar t i c ul ate M att er / 

### PM 10 17

. 3 l bs/ hr 75

. 7 t on s / y rB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 17

S ul f ur D i ox i de 6.9 l bs/ hr 30

. 4 t on s / y r

N i t r og en Ox i de s 6.6 l bs/ hr 29

. 0 t on s / y r

( as N O 2 )

C ar bo n M on ox i de 22

. 3 l bs/ hr 97

. 9 t on s / y r

V ol ati l e Org an i c 0.8 l bs/ hr 3.5 t on s / y r

C om po un ds

T he s e em i s s i on s ar e der i v ed f r om t he est i m ated ov er al l em i s s i on c on t r i bu t i on f r om op er ati ng l i m i t s

. E x c ee da nc e of t he op er ati ng l i m i t s s ha l l be c on s i de r ed c r ed i bl e ev i de nc e of t he ex

c ee da nc e of

em i s s i on l i m i t s

. C om pl i an c e w i t h t he s e em i s s i on l i m i t s m ay be de t er m i ne d as s t ated i n t he v ar i ou s

c on di t i on s of t hi s pe r m i t

. ( 9 V A C 5­ 50

­ 26 0, C on di t i on 36 of t he 8/16/200 4 NSR per m i t )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t**

**­** V i s i bl e em i s s i on s f r om t he ex ha ust of t he ba gh ou s e c on t r ol l i ng t he P l an t #4

gr i nd i ng r oo m eq ui pm en t ( E S

­ 4­ GR ) s ha l l no t ex

c ee d 7 pe r c en t op ac i t y as de t er m i ne d by E P A M ethod

9 (r ef er en c e 40 CFR 60

, A pp en di x A )

. ( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, an d 9 V A C 5­ 50

­ 41 0, C on di t i on 39 of t he 8/16/200 4 NSR per m i t

, 40

C FR 50

. 67 2( a) ( 2) )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t**

**­** V i s i bl e em i s s i on s f r om t he f ol l ow i ng eq ui pm en t s ha l l no t ex

c ee d 10 per c en t

op ac i t y as de t er m i ne d by E P A M ethod 9 (r ef er en c e 40 CFR 60

, A pp en di x A )

.

**E m**  **i ss**  **i on**  **U ni**  **t I**  **D #**  **E qui**  **pm ent**  **D es**  **cription R**  **at ed Ca**  **pac i**  **t y** 

E S

­ 4­ C 1 C on v ey or w i t h 1 dr op po i nt 48 ” w i de

E S

­ 4­ C 2 C on v ey or w i t h 1 dr op po i nt 48 ” w i de

E S

­ 4­ C 3 C on v ey or w i t h 1 dr op po i nt 48 ” w i de

E S

­ 4­ C 5 C on v ey or w i t h 1 dr op po i nt 40 ” w i de

E S

­ 4­ C 6SR R ev er s i ng c on v ey or w i t h 1 dr op po i nt 40 ” w i de

E S

­ 4­ C 16 B C on v ey or w i t h 1 dr op po i nt 32 ” w i de

E S

­ 4­ C 16 C C on v ey or w i t h 1 dr op po i nt 32 ” w i de

E S

­ 4­ C 19 C on v ey or w i t h 1 dr op po i nt 32 ” w i de

E S

­ 4­ C 18 S R R ev er s i ng c on v ey or w i t h 1 dr op po i nt 32 ” w i de

E S

­ 4­ C 18 W C on v ey or w i t h 1 dr op po i nt 32 ” w i de

E S

­ 4­ C 18 E C on v ey or w i t h 1 dr op po i nt 32 ” w i de

( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 41 0, C on di t i on 40 of t he 8/16/200 4 NSR per m i t

, 40 C FR

67 2( b) )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t**

**­** V i s i bl e em i s s i on s f r om t he P l an t #4 f ul l y en c l osed rol l c r usher

, E S

­ 4­ C R 1,

s ha l l no t ex c ee d 15 per c en t op ac i t y as de t er m i ne d by E P A M ethod 9 (r ef er en c e 40 CFR 60

, A pp en di x

A )

. ( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 41 0, C on di t i on 41 of t he 8/16/200 4 NSR per m i t

, 40 C FR

60

. 67 2( c ) )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t**

**­** V i s i bl e em i s s i on s f r om t he P l an t #4 l i m e s t or ag e s i l o E S

­ 4­ LS an d t he P l an t

#4 s an d s t or ag e s i l o E S

­ 4­ S S s ha l l ea c h not ex

c ee d 5 pe r c en t op ac i t y as de t er m i ne d by E P A M ethod 9

( r ef er en c e 40 CFR 60

, A pp en di x A )

.B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 18

( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, C on di t i on 42 of t he 8/16/200 4 NSR per m i t )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t**

**­** V i s i bl e em i s s i on s f r om t he ex ha ust of t he ba gh ou s e c on t r ol l i ng t he P l an t #4

br i c k m ak i ng r oo m eq ui pm en t

, E S

­ 4­ M R

, s ha l l no t ex

c ee d 5 pe r c en t op ac i t y as de t er m i ne d by E P A

M ethod 9 (r ef er en c e 40 CFR 60

, A pp en di x A )

. ( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, C on di t i on 43 of t he 8/16/200 4 NSR per m i t )

· **V i**  **sibl e E**  **m i**  **ss i**  **on Li**  **m i**  **t**

**–** T he r e s ha l l be no v i s i bl e em i s s i on s f r om t he ex ha ust of t he dr y hy dr ated l i m e

i nj ec t i on ba gh ou s e c on t r ol l i ng t he P l an t #4 t un ne l k i l n (ES

­ 4­ K ) as de t er m i ne d by E P A M ethod 22

( r ef er en c e 40 CFR 60

, A pp en di x A )

. ( 9 V A C 5­ 50

­ 80

, 9 V A C 5­ 50

­ 26 0, C on di t i on 44 of t he 8/16/200 4 NSR per m i t

, 40 C FR 63 S ub pa r t

J J J J J

, T ab l e 2)

40 C FR S ub pa r t J J J J J

T he f ol l ow i ng l i m i t ati on s or i gi na t e f r om 40 C FR 63 S ub pa r t J J J J J

. T he P l an t #4 at t hi s f ac i l i t y qu al i f i es

as a new

, l ar ge t un ne l k i l n und er t hi s s t an da r d.

· P l an t #4 k i l n, E S

­ 4­ K

, m ust m ee t t he f ol l ow i ng em i s s i on l i m i t ati on s :

**Li m**  **i t**  **at i**  **ons C**  **i t**  **at i**  **on**

0.057 l bs H F/ t on of f i r ed pr od uc t or r ed uc t i on of H F

em i s s i on s by 90 % 40 C FR 63 S ub pa r t J J J J J

, T ab l e 1, #2

. a.

40 C FR 63 S ub pa r t J J J J J

, T ab l e 4, #2

. a.

0.056 l bs H C l / t on of f i r ed pr od uc t or r ed uc t i on of

H C l em i s s i on s by 85 % 40 C FR 63 S ub pa r t J J J J J

, T ab l e 1, #2

. b.

40 C FR 63 S ub pa r t J J J J J

, T ab l e 4, #2

. b.

0.12 l b P M / t on f i r ed pr od uc t 40 C FR 63 S ub pa r t J J J J J

, T ab l e 1, #2

. c

.

40 C FR 63 S ub pa r t J J J J J

, T ab l e 4, #2

. c

.

The s e li m it ations ar e als o in t he 8/16/200 4 NSR per m it

.

· P l an t #4 k i l n, E S

­ 4­ K

, an d as s oc i ated s c r ub be r

, E S

­ 4­ S C R B

, m ust m ee t t he f ol l ow i ng op er ati ng

l i m i t ati on s :

**Li m**  **i t**  **at i**  **ons C**  **i t**  **at i**  **on**

M ai ntai n no v i s i bl e em i s s i on s f r om t he ba gh ou s e

s t ac k E S

­ 4­ S C R B 40 C FR 63 S ub pa r t J J J J J

, T ab l e 2, #2

. a.

40 C FR 63 S ub pa r t J J J J J

, T ab l e 5, #2

. i

. M ai ntai n f r ee

­ f l ow i ng l i m e i n t he f ee d hop pe r or s i l o

an d t o t he s c r ub be r at al l t i m es 40 C FR 63 S ub pa r t J J J J J

, T ab l e 2, #2

. b.

40 C FR 63 S ub pa r t J J J J J

, T ab l e 5, #2

. i i

M ai ntai n t he f ee de r s ett i ng at or ab ov e t he l ev el

est ab l i s he d dur i ng t he pe r f or m an c e t est f or

s c r ub be r E S

­ 4­ S C R B 40 C FR 63 S ub pa r t J J J J J

, T ab l e 2, #2

. c

.

40 C FR 63

. S ub pa r t J J J J J

, T ab l e 5, #2

, i i

The s e re qu ire m en t s ar e als o in t he 8/16/200 4 NSR per m it

.

· M ust be i n c om pl i an c e w i t h S ub pa r t J J J J J l i m i t ati on s at al l t i m es ex

c ep t du r i ng s t ar t up

, s hu t do w n, an d

m al f un c t i on

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 20 ( a) )

· M ust de v el op an d i m pl em en t a w r i t t en s t ar t up

, s hu t do w n, an d m al f un c t i on pl an ( S S M P )

.B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 19

( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 20 ( c ) )

· M ust pr ep ar e and i m pl em en t a w r i t t en op er ati on s

, m ai ntena nc e, an d m on i t or i ng ( OM & M ) pl an

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 20 ( d) )

· OM & M pl an m ust be av ai l ab l e f or i nspec t i on s up on r eq ue s t

. M us t c on t ai n t he f ol l ow i ng :

fi E ac h pr oc ess an d ai r po l l uti on c on t r ol de v i c e (AP C D ) t o be m on i t or ed ;

fi T he t y pe of m on i t or i ng de v i c e t ha t w i l l be used; an d

fi Op er ati ng pa r am eter s t o be m on i t or ed

.

fi M on i t or i ng s c he du l e s pe c i f y i ng t he f r eq ue nc y t ha t t he pa r am eter v al ue s w i l l be de t er m i ne d and

r ec or de d.

fi Li m i t s f or ea c h par am eter t ha t r ep r esent c on t i nu ou s c om pl i an c e w i t h t he em i s s i on l i m i t ati on s

. Li m i t s m ust be ba s ed on v al ue s of t he m on i t or ed pa r am eter s r ec or de d dur i ng pe r f or m an c e t est s

.

fi P r oc ed ur es f or t he pr op er op er ati on an d ro uti ne an d l on g­ t er m m ai ntena nc e of t he A P C D

, i nc l ud i ng m ai ntena nc e and i nspec t i on s c he du l es t ha t ar e c on s i s t en t w i t h t he m an uf ac t ur er ’s

r ec om m en da t i on s

.

fi P er f or m an c e and eq ui pm en t s pe c i f i c ati on s f or t he s am pl e i nter f ac e, t he po l l utant c on c en t r ati on

, or

pa r am etri c s i gn al an al y z er

, an d t he da t a c ol l ec t i on an d re du c t i on s y s t em

.

fi C on t i nu ou s m on i t or i ng s y s t em pe r f or m an c e ev al ua t i on pr oc ed ur es an d ac c ep t an c e c r i t er i a.

fi P r oc ed ur es f or t he pr op er op er ati on an d m ai ntena nc e of m on i t or i ng eq ui pm en t

fi C on t i nu ou s m on i t or i ng s y s t em da t a qua l i t y ass ur an c e pr oc ed ur es.

fi C on t i nu ou s m on i t or i ng s y s t em r ec or d k ee pi ng an d re po r t i ng pr oc ed ur es.

fi P r oc ed ur es f or r espon di ng t o ope r ati ng pa r am eter de v i ati on s

, i nc l ud i ng :

ß P r oc ed ur es f or de t er m i ni ng t he c au s e of t he op er ati ng pa r am eter de v i ati on

.

ß A c t i on s f or c or r ec t i ng t he de v i ati on an d re t ur ni ng t he op er ati ng pa r am eter s t o t he al l ow ab l e

l i m i t s

ß P r oc ed ur es f or r ec or di ng t he t i m es t ha t t he de v i ati on be ga n and en de d and c or r ec t i v e ac t i on s

w er e i ni t i ated and c om pl eted.

fi P r oc ed ur es f or k ee pi ng r ec or ds t o doc um en t c om pl i an c e.

( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 63

. 84 25 ( b) )

I t s ho ul d be noted t ha t 40 C FR 63

. 84 20 ( e) al l ow s t he f ac i l i t y t o by pa s s t he H el l m i c h s c r ub be r ( E S

­ 4­ S C R B )

f or r ou t i ne m ai ntena nc e i f c er t ai n c on di t i on s ar e m et. On e c on di t i on

, 40 C FR 63

. 84 20 ( e) ( 1) s t ates t ha t t he

r eq ue s t f or t he r ou t i ne c on t r ol de v i c e m ai ntena nc e ex

em pti on m ust be pr ov i de d t o t he pe r m i t t i ng au t ho r i t y

al on g w i t h ot he r i nf or m ati on

. 40 C FR 63

. 84 80 ( f ) s t ates t ha t t he r eq ue s t m ust be s ub m i t t ed no l ater t ha n 30

da y s be f or e t he c om pl i an c e date of t he un i t

. T he c om pl i an c e date of t he ne w k i l n (ES

­ 4­ K ) w as t he da t e

up on w hi c h i t s t ar t ed up

, an d t hi s da t e has be en r ea c he d. T he r ef or e, t he pr ov i s i on s w i t hi n t he M A C T f or t he

r ou t i ne m ai ntena nc e ex em pti on w i l l no t be i nc l ud ed i n t he T V pe r m i t

. T he s t an da r ds of 9 V

A C 5­ 20

­ 18 0

s ha l l ap pl y

.

A dd i t i on al l y

, t he T V pe r m i t s ha l l c on t ai n t he T ab l e 7 of 40 C FR 63 S ub pa r t J J J J J t o del i ne ate w hi c h par t s of

t he ge ne r al pr ov i s i on s of t hi s c ha pter ap pl y t o P l an t #4

.

**M oni**  **t ori**  **ng and Re**  **cord Ke eping** 

T he f ol l ow i ng c on di t i on s or i gi na t e i n t he 8/16/200 4 NSR per m i t :

· **M oni**  **t ori**  **ng D**  **ev i**  **ce s** 

­ T he ba gh ou s e c on t r ol l i ng t he P l an t #4 br i c k m ak i ng r oo m ( E S

­ 4­ M R ) s ha l l beB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 20

eq ui pp ed w i t h dev i c es t o c on t i nu ou s l y m ea s ur e t he di f

f er en t i al pr ess ur e dr op ac r oss t he ba gh ou s e.

T he ba gh ou s e c on t r ol l i ng t he P l an t #4 gr i nd i ng r oo m ( E S

­ 4­ GR ) s ha l l al s o be equ i pp ed w i t h dev i c es t o

c on t i nu ou s l y m ea s ur e t he di f f er en t i al pr ess ur e dr op ac r oss t he ba gh ou s e. E ac h m on i t or i ng de v i c e

s ha l l be i nst al l ed

, m ai ntai ne d, c al i br ated and op er ated i n ac c or da nc e w i t h app r ov ed pr oc ed ur es w hi c h

s ha l l i nc l ud e, as a m i ni m um

, t he m an uf ac t ur er 's w r i t t en r eq ui r em en t s or r ec om m en da t i on s

. E ac h

m on i t or i ng de v i c e s ha l l be pr ov i de d w i t h ade qu ate ac c ess f or i nspec t i on an d s ha l l be i n ope r ati on w he n

ea c h c on t r ol de v i c e i s op er ati ng

. ( 9 V A C 5­ 80

­ 11 80

, 9 V A C 5­ 50

­ 20 C

, 9 V A C 5­ 50

­ 26 0, C on di t i on 18 of 8/16/200 4 NSR per m i t )

· **M oni**  **t ori**  **ng D**  **ev i**  **ce Obse**  **rva t**  **i on** 

­ T he m on i t or i ng de v i c es used t o c on t i nu ou s l y m ea s ur e t he

di f f er en t i al pr ess ur e ac r oss t he ba gh ou s e c on t r ol l i ng t he P l an t #4 br i c k m ak i ng r oo m ( E S

­ 4­ M R ) an d

t he ba gh ou s e c on t r ol l i ng t he P l an t #4 gr i nd i ng r oo m ( E S

­ 4­ GR ) s ha l l ea c h be observ ed by t he

pe r m i t t ee w i t h a f r eq ue nc y of no t l ess t ha n onc e per da y t ha t t he eq ui pm en t be i ng c on t r ol l ed op er ates

. T he pe r m i t t ee s ha l l k ee p l og s of t he ob s er v ati on s f r om ea c h of t he de v i c es used t o c on t i nu ou s l y

m ea s ur e t he di f f er en t i al pr ess ur e ac r oss t he ba gh ou s e c on t r ol l i ng t he br i c k m ak i ng r oo m ( E S

­ 4­ M R )

an d t he ba gh ou s e c on t r ol l i ng t he gr i nd i ng r oo m ( E S

­ 4­ GR )

. ( 9 V A C 5­ 50

­ 50 H

, C on di t i on 19 of 8/16/200 4 NSR per m i t )

· **M oni**  **t ori**  **ng Obse**  **rva t**  **i ons**  – T he pe r m i t t ee s ha l l c r ea t e and m ai ntai n t he f ol l ow i ng ob s er v ati on s

,

r ec or ds, an d l og s :

a. T he pe r m i t t ee s ha l l ob s er v e t he ex ha ust of t he dr y hy dr ated l i m e i nj ec t i on ba gh ou s e (ES

­ 4­

S C R B ) w i t h a f r eq ue nc y of no t l ess t ha n onc e per op er ati ng da y w hi l e t he k i l n i s un de r

no r m al op er ati ng c on di t i on s

. T he s t ac k m ust be ob s er v ed at l ea s t 15 m i nu t es an d i n

ac c or da nc e w i t h M ethod 22 of A pp en di x A

, 40 C FR 60

. I f no v i s i bl e em i s s i on s ar e

ob s er v ed i n 30 c on s ec uti v e dai l y M ethod 22 t est s

, t he pe r m i t t ee m ay de c r ea s e t he

f r eq ue nc y of ob s er v ati on s f r om da i l y t o w ee k l y

. I f an y v i s i bl e em i s s i on s ar e observ ed

du r i ng w ee k l y t est s

, t he pe r m i t t ee m ust pr om ptl y i ni t i ate an d c om pl ete c or r ec t i v e ac t i on s

. T he f r eq ue nc y of ob s er v ati on s ha l l r ev er t ba c k t o dai l y un t i l t he pe r m i t t ee c an de m on s t r ate

t ha t no v i s i bl e em i s s i on s ar e observ ed i n 30 c on s ec uti v e dai l y t est s

, at w hi c h poi nt i n t i m e

t he f r eq ue nc y of ob s er v ati on s m ay be r ed uc ed t o w ee k l y

. T he pe r m i t t ee s ha l l k ee p l og s of

t i m es, da t es, an d re s ul t s of da i l y ex am i na t i on s

.

b. T he pe r m i t t ee s ha l l c on t i nu ou s l y m on i t or t he f l ow of l i m e t o t he au ge r of t he dr y hy dr ated

l i m e i nj ec t i on ba gh ou s e (ES

­ 4­ S C R B )

. T he m on i t or i ng de v i c e s ha l l be eq ui pp ed w i t h an

al ar m t ha t s ha l l s ou nd w he ne v er l i m e i s no t f r ee f l ow i ng

. T he ou t pu t f r om t he m on i t or of

t he f l ow of l i m e t o t he au ge r s ha l l be c on t i nu ou s l y r ec or de d.

c

. On c e per s hi f t

, t he f ee de r s ett i ng of t he l i m e f ee d s y s t em s ha l l be r ec or de d. T he f ee de r

s ett i ng s ha l l be m ai ntai ne d at or ab ov e t he l ev el est ab l i s he d dur i ng t he m ost r ec en t

pe r f or m an c e t est s ho w i ng c om pl i an c e w i t h t hi s pe r m i t

. T he pe r m i t t ee s ha l l k ee p l og s of

t he on c e­ pe r

­ s hi f t f ee de r s ett i ng ob s er v ati on s

.

( 9 V A C 5­ 50

­ 50 H

, 9 V A C 5­ 60

­ 10 0,Co nd i t i on 20 of 8/16/200 4 NSR per m i t

, 40 C FR 63 S ub pa r t J J J J J

, T ab l e 5, #2

, 40 C FR 63

. 84 70 ( g) )

40 C FR 63 S ub pa r t J J J J J

T he f ol l ow i ng r eq ui r em en t s f or m on i t or i ng an d re c or d k ee pi ng ar e f r om t he M A C T :B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 21

· T he pe r m i t t ee s ha l l i nst al l

, op er ate, an d m ai ntai n eac h c on t i nu ou s m on i t or i ng s y s t em ( C M S ) ac c or di ng

t o t he OM & M pl an an d s ha l l m ee t t he f ol l ow i ng r eq ui r em en t s :

fi C on du c t a per f or m an c e ev al ua t i on of ea c h CM S ac c or di ng t o t he OM & M pl an ;

fi T he C M S m ust c om pl ete a m i ni m um of on e c y c l e of op er ati on f or ea c h s uc c ess i v e 15 m i nu t e

pe r i od

. T o hav e a v al i d hou r

, t he pe r m i t t ee m ust ha v e at l ea s t 3 of 4 equ al l y s pa c ed da t a v al ue s or

at l ea s t 75 pe r c en t i f m or e t ha n 4 da t a v al ue s pe r ho ur ar e c ol l ec t ed

, no t i nc l ud i ng s t ar t up

,

s hu t do w n, m al f un c t i on

, ou t of c on t r ol pe r i od s

, or pe r i od s of r ou t i ne c on t r ol de v i c e m ai ntena nc e)

.

fi T he pe r m i t t ee s ha l l de t er m i ne an d re c or d t he 3 hou r bl oc k av er ag es of al l r ec or de d re ad i ng s

,

c al c ul ated af t er ev er y 3 hou r s of op er ati on as t he av er ag e of t he pr ev i ou s 3 ope r ati ng ho ur s

. T o

c al c ul ate t he av er ag e f or ea c h 3 ho ur av er ag e per i od

, t he pe r m i t t ee m ust ha v e at l ea s t 75 pe r c en t

of t he r ec or de d re ad i ng s f or t ha t pe r i od ( no t i nc l ud i ng s t ar t up

, s hu t do w n, m al f un c t i on

, ou t of c on t r ol

pe r i od s

, or pe r i od s of r ou t i ne c on t r ol de v i c e m ai ntena nc e)

.

fi T he pe r m i t t ee s ha l l r ec or d t he r esul t s of ea c h i nspec t i on

, c al i br ati on an d v al i da t i on c he c k

.

fi A t al l t i m es, t he pe r m i t t ee m ust m ai ntai n t he m on i t or i ng eq ui pm en t i nc l ud i ng

, bu t no t l i m i t ed t o,

m ai ntai ni ng ne c ess ar y pa r t s f or r ou t i ne r ep ai r s of t he m on i t or i ng eq ui pm en t

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 50 ( a) )

· For t he l i m e f ee d ra t e m ea s ur em en t de v i c e, t he pe r m i t t ee s ha l l m ee t t he f ol l ow i ng r eq ui r em en t s :

fi Lo c ate t he m ea s ur em en t de v i c e i n a po s i t i on t ha t pr ov i de s a re pr esentat i v e f ee d ra t e

m ea s ur em en t ;

fi A t l ea s t s em i an nu al l y

, c on du c t a c al i br ati on c he c k

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 50 ( f ) )

· E x c ep t f or pe r i od s of m on i t or m al f un c t i on s

, ass oc i ated re pa i r s

, an d re qu i r ed qu al i t y ass ur an c e or

c on t r ol ac t i v i t i es, t he pe r m i t t ee s ha l l m on i t or c on t i nu ou s l y or c ol l ec t da t a at al l r eq ui r ed i nter v al s at al l

t i m es t ha t t he P l an t #4 k i l n, E S

­ 4­ K

, i s op er ati ng

. T hi s i nc l ud es s t ar t up

, s hu t do w n, m al f un c t i on

, an d

r ou t i ne c on t r ol de v i c e m ai ntena nc e.

( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 65 ( b) )

· D ur i ng pe r i od s of s t ar t up

, s hu t do w n, an d m al f un c t i on

, P l an t #4 m ust be op er ated ac c or di ng t o t he

S t ar t up

, S hu t do w n, an d M al f un c t i on P l an ( S S M P )

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 70 ( d) )

· D ev i ati on s t ha t oc c ur du r i ng a per i od of s t ar t up

, s hu t do w n, or m al f un c t i on ar e not v i ol ati on s i f t he

pe r m i t t ee de m on s t r ates t o t he D i r ec t or

, P i ed m on t R eg i on al Of

f i c e’s s ati s f ac t i on t ha t t he f ac i l i t y w as

op er ati ng ac c or di ng t o an S S M P an d an OM & M pl an

. T he D i r ec t or

, P i ed m on t R eg i on s ha l l de t er m i ne

w he t he r de v i ati on s t ha t oc c ur du r i ng a per i od of s t ar t up

, s hu t do w n, or m al f un c t i on ar e v i ol ati on s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 70 ( e) )

· T he pe r m i t t ee s ha l l m on i t or t he v i s i bl e em i s s i on s f r om t he s t ac k of t he H el l m i c h s c r ub be r E S

­ 4­ S C R B

,

as r eq ui r ed be l ow :

fi T he pe r m i t t ee s ha l l pe r f or m da i l y v i s i bl e em i s s i on ob s er v ati on s of t he E S

­ 4­ S C R B s t ac k ac c or di ng

t o t he pr oc ed ur es of M ethod 22 of 40 C FR 60

, A pp en di x A

. T he ob s er v ati on s m ust t ak e pl ac e

w hi l e t he un i t i s op er ati ng un de r no r m al c on di t i on s

. T he du r ati on of ea c h M ethod 22 t est s ha l l be at

l ea s t 15 m i nu t es.

fi I f v i s i bl e em i s s i on s ar e observ ed du r i ng an y da i l y t est c on du c t ed us i ng M ethod 22 of 40 C FR 60

, A pp en di x A

, t he pe r m i t t ee m ust pr om ptl y i ni t i ate an d c om pl ete c or r ec t i v e ac t i on s ac c or di ng t o y ou r

OM & M pl an

. I f no v i s i bl e em i s s i on s ar e observ ed i n 30 c on s ec uti v e dai l y M ethod 22 t est s f or t heB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 22

E S

­ 4­ S C R B s t ac k

, t he pe r m i t t ee m ay de c r ea s e t he f r eq ue nc y of M ethod 22 t est i ng f r om da i l y t o

w ee k l y f or t ha t k i l n s t ac k

. I f v i s i bl e em i s s i on s ar e observ ed du r i ng an y w ee k l y t est

, t he pe r m i t t ee

m ust pr om ptl y i ni t i ate an d c om pl ete c or r ec t i v e ac t i on s ac c or di ng t o t he OM & M pl an

, r esum e

M ethod 22 t est s of E S

­ 4­ S C R B on a dai l y ba s i s

, an d m ai ntai n t ha t s c he du l e unti l no v i s i bl e

em i s s i on s ar e observ ed i n 30 c on s ec uti v e dai l y t est s

, at w hi c h t i m e t he pe r m i t t ee m ay ag ai n

de c r ea s e t he f r eq ue nc y of M ethod 22 t est i ng t o w ee k l y

.

fi I f v i s i bl e em i s s i on s ar e observ ed du r i ng an y t est

, t he pe r m i t t ee m ust r ep or t t he s e dev i ati on s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 70 ( g)

, 40 C FR 63 S ub pa r t J J J J J

, T ab l e 5, #2

. i )

This is als o re qu ire d by t he 8/16/200 4 NSR per m it

.

· T he pe r m i t t ee s ha l l v er i f y t ha t l i m e i s f r ee f l ow i ng t o t he s c r ub be r E S

­ 4­ S C R B v i a a l oa d c el l

, c ar r i er

ga s / l i m e f l ow i nd i c ator

, c ar r i er ga s pr ess ur e dr op m ea s ur em en t s y s t em or other s y s t em

. T he ou t pu t of

t hi s s y s t em s ha l l be r ec or de d, an d i f l i m e i s f ou nd t o not be f r ee f l ow i ng

, pr om ptl y i ni t i ate an d c om pl ete

t he c or r ec t i v e ac t i on s i n t he OM & M pl an

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63 S ub pa r t J J J J J

, T ab l e 5, #2

. i i )

This is als o re qu ire d by t he 8/16/200 4 NSR per m it

.

· T he pe r m i t t ee s ha l l r ec or d t he f ee de r s ett i ng on c e dur i ng ea c h s hi f

t of op er ati on t o v er i f y t ha t t he f ee de r

s ett i ng i s be i ng m ai ntai ne d at or ab ov e t he l ev el est ab l i s he d dur i ng t he pe r f or m an c e t est

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63 S ub pa r t J J J J

, T ab l e 5, #2

. i i )

This is als o re qu ire d by t he 8/16/200 4 NSR per m it

.

· T he pe r m i t t ee s ha l l k ee p t he f ol l ow i ng r ec or ds f or P l an t #4 :

fi A c op y of ea c h noti f i c ati on an d re po r t s ub m i t t ed t o c om pl y w i t h 40 CFR 63 S ub pa r t J J J J J

, t o

i nc l ud e al l do c um en t ati on s up po r t i ng an y I ni t i al N oti f i c ati on or N oti f i c ati on of C om pl i an c e S t atus

s ub m i t t ed ;

fi T he f ol l ow i ng r ec or ds r el ated t o s t ar t up

, s hu t do w n, an d m al f un c t i on : 63

. 6( e) ( 3) i i i t hr u v

fi R ec or ds of pe r f or m an c e t est s as r eq ui r ed by 63

. 10 ( b) ( 2) ( v i i i ) ;

fi For ea c h dev i ati on of an op er ati ng l i m i t pa r am eter v al ue

, t he da t e, t i m e , an d dur ati on of t he

de v i ati on

, a br i ef ex pl an ati on of t he c au s e of t he de v i ati on

, an d t he c or r ec t i v e ac t i on t ak en

, an d

w he t he r t he de v i ati on oc c ur r ed du r i ng a per i od of s t ar t up

, s hu t do w n, or m al f un c t i on ;

fi R ec or ds of pr od uc t i on r ates on a f i r ed pr od uc t ba s i s ;

This is als o re qu ire d by t he 8/16/200 4 NSR per m it

.

fi R ec or ds of m ai ntena nc e and i nspec t i on s pe r f or m ed on t he s c r ub be r E S

­ 4­ S C R B

.

fi C ur r en t c op i es of t he S S M P an d t he OM & M pl an

, i nc l ud i ng an y r ev i s i on s

, w i t h re c or ds do c um en t i ng

pe r f or m an c e.

fi T he s e re c or ds m ust be k ep t f or 5 y ea r s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 90

, 40 C FR 63

. 84 95 )

**T es**  **t i**  **ng**

T he i ni t i al pe r f or m an c e t est s f or P l an t #4 ha v e bee n per f or m ed an d ar e l i s t ed i n t he ob s ol ete c on di t i on s

pa ge un de r t he f ac i l i t y w i de c on di t i on s he ad i ng

.

40 C FR 63 S ub pa r t J J J J J

T he f ol l ow i ng t est i ng r eq ui r em en t s or i gi na t e i n 40 CFR 63 S ub pa r t J J J J J :

· I ni t i al s t ar t up f or P l an t #4 s ha l l m ea n t he t i m e at w hi c h t he k i l n E S

­ 4­ K f i r s t r ea c he s a l ev el ofB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 23

pr od uc t i on t ha t i s eq ua l t o 75 per c en t of t he k i l n desi gn c ap ac i t y or 12 m on t hs af t er t he k i l n beg i ns

f i r i ng

, w hi c he v er i s ea r l i er

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 85 15 )

This c on diti on is alr ea dy no t ed in t he 8/16/200 4N S R pe r m it

.

· R ev i s i on of t he i nspec t i on an d m ai ntena nc e pr oc ed ur es of t he OM & M pl an do es no t r eq ui r e new

pe r f or m an c e t est s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 25 ( d) )

· R ev i s i on of t he op er ati ng l i m i t s i n t he OM & M pl an r eq ui r es a new pe r f or m an c e t est

. T he pe r m i t t ee

s ha l l m ee t t he f ol l ow i ng r eq ui r em en t s :

fi M ust s ub m i t a noti f i c ati on of t he pe r f or m an c e t est t o t he D i r ec t or

, P i ed m on t R eg i on al Of

f i c e

fi A f t er c om pl eti on of t he t est s t o dem on s t r ate c om pl i an c e w i t h t he em i s s i on l i m i t s c an be ac hi ev ed at

t he r ev i s ed op er ati ng l i m i t pa r am eter v al ue

, t he pe r m i t t ee s ha l l s ub m i t t he pe r f or m an c e t est r esul t s

an d t he r ev i s ed op er ati ng l i m i t s as pa r t of t he N oti f i c ati on of C om pl i an c e S t atus

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 25 ( c )

, 40 C FR 63

. 84 40 ( b) )

· A f t er t he i ni t i al de m on s t r ati on

, pe r f or m an c e t est s s ha l l be pe r f or m ed ev er y 5 y ea r s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 40 ( a) )

· P r i or t o per f or m an c e t est i ng

, t he pe r m i t t ee s ha l l i nst al l an d c al i br ate al l m on i t or i ng eq ui pm en t

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 40 ( b) )

· P er f or m an c e t est i ng s ha l l be c on du c t ed w hi l e ope r ati ng at t he m ax i m um pr od uc t i on l ev el

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 45 ( d) )

· T est i ng s ha l l no t be c on du c t ed du r i ng pe r i od s of s t ar t up

, s hu t do w n, or m al f un c t i on

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 45 ( e) )

· E ac h t est s ha l l c on s i s t of 3 ru ns, an d eac h ru n m ust l ast at l ea s t an ho ur

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 45 ( f ) )

· M ust use da t a f r om t est s an d t he f ol l ow i ng eq ua t i on s t o deter m i ne c om pl i an c e:

fi For pr od uc t i on ba s ed em i s s i on l i m i t s

, use M P =ER/P w he r e:

M P = M ass pe r un i t of pr od uc t i on

, l bs of po l l utant pe r t on of f i r ed pr od uc t

E R = M ass em i s s i on r t e of po l l utant du r i ng ea c h per f or m an c e t est l bs pe r ho ur

P = P r od uc t i on r ate du r i ng ea c h per f or m an c e t est r un

, t on s of f i r ed pr od uc t

pe r ho ur

fi For pe r c en t r ed uc t i on em i s s i on l i m i t s

, use P R =( E R i – E R

o ) / E R i w he r e:

P R = P er c en t r ed uc t i on

, pe r c en t

E R i = m ass em i s s i on r ate of s pe c i f i c H A P en t er i ng E S

­ 4­ S C R B

, l bs pe r ho ur

E R

o = m ass em i s s i on r ate of s pe c i f i c H A P ex i t i ng E S

­ 4­ S C R B

, l bs pe r ho ur

( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 45 ( g) )

· For P l an t #4

, t he pe r m i t t ee m ust pe r f or m t he f ol l ow i ng t est s on t he i nl et an d ex ha ust of t he s c r ub be r

E S

­ 4­ S C R B :B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 24

**M et**  **hod D**  **et ermi**  **nat i**  **on C**  **i t**  **at i**  **ons**

40 C FR 60 A pp en di x A

, M ethod s

1 t hr ou gh 4 or al t er na t i v e t est

m ethod s S i t e l oc ati on s

, v el oc i t i es,

v ol um etri c f l ow r ates

, ga s

m ol ec ul ar w ei gh t

, an d m oi s t ur e

c on t en t 40 C FR 63 S ub pa r t J J J J J T ab l e

3, #1 a t hr ou gh d

40 C FR 60

, A pp en di x A

, M ethod

26 or 26 A or 40 C FR 63

, A pp en di x A

, M ethod 32 0 H F an d HC l em i s s i on s 40 C FR 63 S ub pa r t J J J J J T ab l e

3, #1 e

40 C FR 60 A pp en di x A

, M ethod 5 P M 40 C FR 63 S ub pa r t J J J J J T ab l e

3, #1 f

· For P l an t #4

, t he pe r m i t t ee m ust de t er m i ne t he pr od uc t i on r ate du r i ng ea c h t est r un

, i nc l ud e pr od uc t i on

da t a c ol l ec t ed du r i ng t he pe r f or m an c e t est s i n t he t est r ep or t

, an d m ust r ec or d t he pr od uc t i on r ate on a

f i r ed pr od uc t ba s i s of t he k i l n f or ea c h of t he t hr ee t est r un s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63 S ub pa r t J J J J J

, T ab l e 3, #2 )

· For P l an t #4

, t he pe r m i t t ee m ust :

fi D oc um en t t he s ou r c e and gr ad e of l i m est on e us ed

,

fi E s t ab l i s h t he op er ati ng l i m i t f or t he l i m e f ee de r s ett i ng

,

fi K ee p re c or ds of l i m est on e pur c ha s ed

,

fi R ec or d data f r om t he l i m e f ee de r du r i ng t he pe r f or m an c e t est

, an d

fi E nsure t ha t t he l i m e i n t he f ee d hop pe r or s i l o t o t he s c r ub be r i s f r ee f l ow i ng at al l t i m es du r i ng t he

pe r f or m an c e t est

.

fi R ec or d t he f ee de r s ett i ng f or t he t hr ee t est r un s ;

fi I f t he f ee d ra t e s ett i ng v ar i es du r i ng t he t hr ee t est r un s

, t he pe r m i t t ee m ust de t er m i ne an d re c or d

t he av er ag e f ee d ra t e f or m t he t hr ee t est r un s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63 S ub pa r t J J J J J T ab l e 3, #4 )

**R eport**  **i ng** 

40 C FR 63 S ub pa r t J J J J J

T he f ol l ow i ng no t i f i c ati on an d re po r t i ng r eq ui r em en t s or i gi na t e f r om t he M A C T :

· T he pe r m i t t ee m ust r ep or t ea c h i nst an c e i n w hi c h P l an t #4 di d not m ee t ea c h em i s s i on l i m i t an d eac h

op er ati ng l i m i t

, i nc l ud i ng pe r i od s of s t ar t up

, s hu t do w n, m al f un c t i on

, an d ro uti ne c on t r ol de v i c e

m ai ntena nc e. T he s e i nst an c es ar e dev i ati on s f r om t he em i s s i on l i m i t ati on s i n 40 CFR 63 S ub pa r t

J J J J J

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 70 ( c ) )

· T he pe r m i t t ee s ha l l s ub m i t a No t i f i c ati on of C om pl i an c e S t atus

, i nc l ud i ng pe r f or m an c e t est r esul t s

, be f or e t he c l ose of bu s i ne s s on t he 60 t h c al en da r da y f ol l ow i ng t he c om pl eti on of t he pe r f or m an c e t est

. T he N oti f i c ati on of C om pl i an c e S t atus s ha l l al s o c on t ai n t he op er ati ng l i m i t pa r am eter v al ue s

est ab l i s he d f or E S

­ 4­ S C R B w i t h s up po r t i ng do c um en t ati on an d a de s c r i pti on of t he pr oc ed ur e us ed t o

est ab l i s h t he v al ue s

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 80 ( e)

, 40 C FR 63

. 10 ( d) ( 2) )

· S em i an nu al l y t he pe r m i t t ee s ha l l s ub m i t a Co m pl i an c e Re po r t :

fi T he f i r s t c om pl i an c e re po r t m ust c ov er t he pe r i od be gi nn i ng w i t h s t ar t up an d end i ng on J un e 30 orB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 25

D ec em be r 31

, an d l ast i ng at l ea s t 6 m on t hs, bu t l ess t ha n 12 m on t hs.

fi T he f i r s t c om pl i an c e re po r t m ust be po s t m ar k ed or de l i v er ed no l ater t ha n J ul y 31 or J an ua r y 31

f or c om pl i an c e per i od s en di ng J un e 30 and D ec em be r 31

, r espec t i v el y

.

fi E ac h s ub s eq ue nt c om pl i an c e re po r t m ust c ov er t he s em i an nu al r ep or t i ng pe r i od f r om J an ua r y 1

t hr ou gh J un e 30 or t he s em i an nu al r ep or t i ng pe r i od f r om J ul y 1 t hr ou gh D ec em be r 31

.

fi E ac h s ub s eq ue nt c om pl i an c e re po r t m ust be po s t m ar k ed or de l i v er ed no l ater t ha n J ul y 31 or

J an ua r y 31 f or c om pl i an c e per i od s en di ng on J un e 30 and D ec em be r 31

, r espec t i v el y

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 85 ( b) ( 1) )

I t s ho uld be no t ed t ha t t he c om plian c e re po r t ing r eq uir em en t in t he ge ne r al pro v is ion s w ill be m od if ied

t o ens ur e t ha t it m atc he s t he s e re qu ire m en t s

.

· T he s em i an nu al c om pl i an c e re po r t s s ha l l c on t ai n t he f ol l ow i ng i nf or m ati on :

fi C om pa ny na m e and ad dr ess ;

fi S t atem en t by a re s po nsi bl e of f i c i al w i t h t ha t of f i c i al ’s na m e, t i t l e, an d s i gn atur e, c er t i f

y i ng t ha t

, ba s ed on t he i nf or m ati on an d bel i ef f or m ed af t er r ea s on ab l e i nq ui r y

, t he s t atem en t s an d

i nf or m ati on i n t he r ep or t ar e t r ue

, ac c ur ate, an d c om pl ete;

fi D ate of r ep or t an d beg i nn i ng an d end i ng da t es of t he r ep or t i ng pe r i od ;

fi I nf or m ati on i n 63.10( d) ( 5) ( i )

fi A de s c r i pti on of c on t r ol de v i c e m ai ntena nc e per f or m ed w hi l e E S

­ 4­ S C R B w as of

f l i ne an d t he k i l n

E S

­ 4­ K w as r un ni ng

, i nc l ud i ng t he i nf or m ati on be l ow :

ß T he da t e and t i m e w he n t he c on t r ol de v i c e w as s hu t do w n and r est ar t ed ;

ß I de nti f i c ati on of t he k i l n t ha t w as op er ati ng an d t he nu m be r of ho ur s t ha t t he k i l n ope r ated w i l e

t he c on t r ol de v i c e w as of f l i ne ;

fi I f t he r e ar e no dev i ati on s f r om an y em i s s i on l i m i t ati on s or op er ati ng l i m i t s

, t he c om pl i an c e re po r t

s ha l l c on t ai n a s t atem en t t ha t t he r e w er e no dev i ati on s f r om t he em i s s i on l i m i t ati on s du r i ng t he

r ep or t i ng pe r i od ;

fi I f t he r e w er e no per i od s du r i ng w hi c h t he C M S w as ou t

­ of

­ c on t r ol as s pe c i f i ed i n t he OM & M pl an

, t he c om pl i an c e re po r t s ha l l c on t ai n a s t atem en t t ha t t he r e w er e no per i od s du r i ng w hi c h t he C M S

w as ou t

­ of

­ c on t r ol du r i ng t he r ep or t i ng pe r i od

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 85 ( c )

, 40 C FR 63

. 10 ( d) ( 5) ( i )

, 40 C FR 63 S ub pa r t J J J J J T ab l e 6 #1 a)

· For ea c h dev i ati on f r om an em i s s i on l i m i t or op er ati ng l i m i t oc c ur r i ng at P l an t #4

, t he pe r m i t t ee m ust

i nc l ud e t he f ol l ow i ng i nf or m ati on i n t he c om pl i an c e re po r t

. T hi s i nc l ud es pe r i od s of s t ar t up

, s hu t do w n,

an d m al f un c t i on

.

fi T he t otal op er ati ng t i m e of E S

­ 4­ K du r i ng t he r ep or t i ng pe r i od ;

fi T he da t e and t i m e t ha t ea c h m al f un c t i on s t ar t ed an d s t op pe d;

fi T he da t e and t i m e t ha t ea c h CM S w as i no pe r ati v e, ex

c ep t f or z er o( l ow

­ l ev el ) an d hi gh

­ l ev el

c he c k s ;

fi T he da t e, t i m e, an d dur ati on t ha t ea c h CM S w as ou t

­ of

­ c on t r ol i nc l ud i ng t he pe r t i ne nt i nf or m ati on

i n t he OM & M pl an ;

fi T he da t e and t i m e t ha t ea c h dev i ati on s t ar t ed an d s t op pe d and w he t he r ea c h dev i ati on oc c ur r ed

du r i ng a per i od of s t ar t up

, s hu t do w n, m al f un c t i on

, or du r i ng an other pe r i od

.

fi A de s c r i pti on of c or r ec t i v e ac t i on t ak en ;

fi A s um m ar y of t he t otal du r ati on of t he de v i ati on du r i ng t he r ep or t i ng pe r i od an d t he t otal du r ati on as

a per c en t of t he t otal s ou r c e ope r ati ng t i m e dur i ng t ha t r ep or t i ng pe r i od

.

fi A br ea k do w n of t he t otal du r ati on of t he de v i ati on s du r i ng t he r ep or t i ng pe r i od i nto t ho s e t ha t w er e

du e t o s t ar t up

, s hu t do w n, c on t r ol eq ui pm en t pr ob l em s

, pr oc ess pr ob l em s

, other k no w c au s es, an d

other un k no w n c au s es;B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 26

fi A s um m ar y of t he t otal du r ati on of t he C M S do w nti m e dur i ng t he r ep or t i ng pe r i od an d t he t otal

du r ati on of C M S do w nti m e as a per c en t of t he t otal s ou r c e ope r ati ng t i m e dur i ng t ha t r ep or t i ng

pe r i od ;

fi A br i ef de s c r i pti on of t he pr oc ess un i t s ;

fi A br i ef de s c r i pti on of t he C M S ;

fi T he da t e of t he l ates t C M S c er t i f i c ati on or au di t ;

fi A de s c r i pti on of an y c ha ng es i n CM S

, pr oc ess es, or c on t r ol eq ui pm en t s i nc e t he l ast r ep or t i ng

pe r i od

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 85 ( e)

, 40 C FR 63 S ub pa r t J J J J J T ab l e 6, #1

. b. an d c

. )

· T he pe r m i t t ee s ha l l s ub m i t by f ax or t el ep ho ne w i t hi n 2 w or k i ng da y s an i m m ed i ate s t ar t up

, s hu t do w n,

an d m al f un c t i on r ep or t i f ac t i on s du r i ng a s t ar t up

, s hu t do w n, or m al f un c t i on ar e not c on s i s t en t w i t h t he

S S M P

. T he r ep or t m ust c on t ai n t he f ol l ow i ng i nf or m ati on :

fi N am e, t i t l e, an d s i gn atur e of t he pe r m i t t ee or other r espon s i bl e of

f i c i al w ho i s c er t i f y i ng i t s

ac c ur ac y ;

fi E x pl an ati on of t he c i r c um s t an c es of t he ev en t ;

fi R ea s on s f or no t f ol l ow i ng t he S S M pl an ;

fi D es c r i pti on of al l ex c ess em i s s i on s an d/or pa r am eter m on i t or i ng ex

c ee da nc es w hi c h ar e bel i ev ed

t o hav e oc c ur r ed ;

( 9 V A C 5­ 60

­ 10 0, 40 C FR 63 S ub pa r t J J J J J T ab l e 6 #2

. a, 40 C FR 63

. 10 ( d) ( 5) ( i i ) )

· T he pe r m i t t ee s ha l l s ub m i t by l ett er w i t hi n 7 w or k i ng da y s af t er t he en d of t he ev en t

, un l ess other

ar r an ge m en t s ha v e bee n m ad e w i t h t he D i r ec t or

, P i ed m on t R eg i on

, a s t ar t up

, s hu t do w n, an d

m al f un c t i on r ep or t i f ac t i on s du r i ng a s t ar t up

, s hu t do w n, or m al f un c t i on ar e not c on s i s t en t w i t h t he

S S M P

. T he l ett er m ust c on t ai n t he f ol l ow i ng i nf or m ati on :

fi N am e, t i t l e, an d s i gn atur e of t he pe r m i t t ee or other r espon s i bl e of

f i c i al w ho i s c er t i f y i ng i t s

ac c ur ac y ;

fi E x pl an ati on of t he c i r c um s t an c es of t he ev en t ;

fi R ea s on s f or no t f ol l ow i ng t he S S M pl an ;

fi D escr i pti on of al l ex c ess em i s s i on s an d/or pa r am eter m on i t or i ng ex

c ee da nc es w hi c h ar e bel i ev ed

t o hav e oc c ur r ed ;

( 9 V A C 5­ 60

­ 10 0, 40 C FR 63 S ub pa r t J J J J J T ab l e 6 #2

. b, 40 C FR 63

. 10 ( d) ( 5) ( i i ) )

**FA C**  **I LI**  **T Y**  **WI D**  **E A**  **P P**  **LI C**  **A B**  **LE R**  **E QU**  **I R**  **E M**  **E N**  **T S** 

**Li m**  **i t**  **at i**  **ons**

Li m i t ati on s f r om t he N S R pe r m i t da t ed 8/16/200 4:

· **Fugi t**  **i ve**  **D ust**  **E m**  **i ss**  **i on**  **C ontrols** 

­ Fug i t i v e em i s s i on c on t r ol s f or P l an t #3 an d P l an t #4 s ha l l i nc l ud e

t he f ol l ow i ng

, or eq ui v al en t

, as a m i ni m um :

a. D ust f r om m ater i al ha nd l i ng an d l oa d­ ou t s s ha l l be c on t r ol l ed as s pe c i f i ed i n t hi s pe r m i t

.

b. A l l m ater i al be i ng s t oc k pi l ed s ha l l be k ep t ad eq ua t el y m oi s t t o c on t r ol du s t du r i ng s t or ag e

an d han dl i ng or c ov er ed at al l t i m es t o m i ni m i z e em i s s i on s

.

c

. D ust f r om ha ul r oa ds an d t r af

f i c ar ea s s ha l l be c on t r ol l ed by t he ap pl i c ati on of aspha l t

,

w ater

, s ui t ab l e c he m i c al s

, or eq ui v al en t m ethod s ap pr ov ed by t he D E Q.B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 27

d. R ea s on ab l e pr ec au t i on s s ha l l be t ak en t o pr ev en t de po s i t i on of di r t on pu bl i c r oa ds an d

s ub s eq ue nt du s t em i s s i on s

. D i r t

, pr od uc t

, or r aw m ater i al s pi l l ed or t r ac k ed on t o pav ed

s ur f ac es s ha l l be pr om ptl y r em ov ed t o pr ev en t pa r t i c ul ate m att er f r om be c om i ng ai r bo r ne

. ( 9 V A C 5­ 50

­ 26 0, 9 V A C 5­ 50

­ 20

, 9 V A C 5­ 50

­ 90

, C on di t i on 15 of 8/16/200 4 NSR per m i t )

· **R equirem**  **ent s by**  **R ef**  **ere nce**  – E x

c ep t w he r e t he N S R pe r m i t da t ed 8/16/200 4 i s m or e re s t r i c t i v e t ha n

t he ap pl i c ab l e re qu i r em en t

, t he pe r m i t t ee s ha l l op er ate t he de s i gn ated equ i pm en t l i s t ed i n Co nd i t i on 2

of t he 8/16/200 4 NSR per m i t i n c om pl i an c e w i t h 40 CFR 60

, S ub pa r t OOO

, N ew S ou r c e P er f or m an c e

S t an da r ds f or N on m etal l i c M i ne r al P r oc ess i ng P l an t s an d 40 CFR 63

, S ub pa r t J J J J J

, N ati on al

E m i s s i on S t an da r ds f or H az ar do us A i r P ol l utants f or B r i c k an d S t r uc t ur al C l ay P r od uc t s M an uf ac t ur i ng

. ( 9 V A C 5­ 50

­ 40 0, 9 A C 50

­ 50

­ 41 0, 9 V A C 5­ 60

­ 10 0, C on di t i on 45 of t he 8/16/200 4 NSR per m i t )

**R ec**  **ord K**  **ee pi**  **ng**

R ec or d k ee pi ng r eq ui r em en t s f r om t he 8/16/200 4 NSR per m i t :

· **On S**  **i t**  **e Re cords** 

­ T he pe r m i t t ee s ha l l m ai ntai n re c or ds of em i s s i on da t a and op er ati ng pa r am eter s as

ne c ess ar y t o dem on s t r ate c om pl i an c e w i t h t hi s pe r m i t

. T he c on t en t an d f or m at of s uc h re c or ds s ha l l

be ar r an ge d w i t h t he D i r ec t or

, P i ed m on t R eg i on

. T he s e re c or ds s ha l l i nc l ud e, bu t ar e not l i m i t ed t o:

a. A nn ua l pr od uc t i on of f i r ed br i c k f r om P l an t #3

, c al c ul ated m on t hl y as t he s um of ea c h

c on s ec uti v e 12 m on t h per i od

.

b. A nn ua l pr od uc t i on of f i r ed br i c k f r om P l an t #4

, c al c ul ated m on t hl y as t he s um of ea c h

c on s ec uti v e 12 m on t h per i od

.

c

. Op er ati on an d c on t r ol de v i c e m on i t or i ng r ec or ds f or t he f ab r i c f i l t er du s t c ol l ec t i on s y s t em s

c on t r ol l i ng t he P l an t #3 gr i nd i ng r oo m an d t he P l an t #3 t ex

t ur i ng an d c oa t i ng eq ui pm en t

.

d. Op er ati on an d c on t r ol de v i c e m on i t or i ng r ec or ds f or t he P l an t #4 ba gh ou s es de s i gn ated

E S

­ 4­ GR an d E S

­ 4­ M R

, i nc l ud i ng r ec or ds s ho w i ng t he pe r i od s w he n t he ba gh ou s e E S

­ 4­

M R w as no t i n ope r ati on w hi l e t he br i c k m ak i ng r oo m w as r un ni ng op er ati on s other t ha n

dr y c oa t i ng op er ati on s

.

e. Op er ati on an d c on t r ol de v i c e m on i t or i ng r ec or ds f or t he P l an t #4 dr y hy dr ated l i m e

i nj ec t i on ba gh ou s e s y s t em de s i gn ated E S

­ 4­ S C R B as de s c r i be d i n Co nd i t i on 20 of t he

8/16/200 4 NSR per m i t

.

f

. T est da t a s ho w i ng r aw m ater i al f l uo r i de an d s ul f ur c on t en t an d m ater i al ba l an c e

i nf or m ati on as de s c r i be d i n Co nd i t i on s 59 an d 60 of t he 8/16/200 4 NSR per m i t

.

g. R esul t s of al l s t ac k t est s

, v i s i bl e em i s s i on ev al ua t i on s an d per f or m an c e ev al ua t i on s

.

h. S c he du l ed an d unsch ed ul ed m ai ntena nc e, an d ope r ator t r ai ni ng

.

T he s e re c or ds s ha l l be av ai l ab l e f or i nspec t i on by t he D E Q and s ha l l be c ur r en t f or t he m ost r ec en t f i v e

y ea r s

. ( 9 V A C 5­ 50

­ 50

, C on di t i on 46 of t he 8/16/200 4 NSR per m i t

, 40 C FR 63 S ub pa r t J J J J J T ab l e 5 #2 )B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 28

R ec or d k ee pi ng r eq ui r em en t s f r om S ub pa r t J J J J J ar e i nc l ud ed i n P l an t #4 ’s ap pl i c ab l e re qu i r em en t s l i s t i ng

ab ov e.

**T es**  **t i**  **ng**

· **S t**  **ac k T**  **es t** 

**­** I ni t i al pe r f or m an c e t est s s ha l l be c on du c t ed f or pa r t i c ul ate m att er

, 

### PM 10

, c ar bo n

m on ox i de

, s ul f ur di ox i de

, hy dr og en f l uo r i de

, an d hy dr og en c hl or i de f r om t he ex ha ust of t he dr y hy dr ated

l i m e i nj ec t i on ba gh ou s e (ES

­ 4­ S C R B ) c on t r ol l i ng t he P l an t #4 t un ne l k i l n (ES

­ 4­ K ) t o deter m i ne

c om pl i an c e w i t h t he em i s s i on l i m i t s an d c on t r ol ef

f i c i en c y r eq ui r em en t s c on t ai ne d i n Co nd i t i on s 35 an d

8 of t he 8/16/200 4 NSR per m i t

. T he t est s s ha l l be pe r f or m ed an d dem on s t r ate c om pl i an c e no l ater

t ha n 180 da y s af t er i ni t i al s t ar t

­ up of t he pe r m i t t ed f ac i l i t y

. T est s s ha l l be c on du c t ed an d re po r t ed an d

da t a re du c ed as s et f or t h i n 9 V A C 5­ 50

­ 30 an d 9 V A C 5­ 60

­ 30 an d t he t est m ethod s an d pr oc ed ur es

c on t ai ne d i n eac h app l i c ab l e s ec t i on or s ub pa r t l i s t ed i n 9 V

A C 5­ 50

­ 41 0 and 9 V A C 5­ 60

­ 70

. T he

de t ai l s of t he t est s ar e t o be ar r an ge d w i t h t he D i r ec t or

, P i ed m on t R eg i on

. D ur i ng t he t est r un s t he

pe r m i t t ee s ha l l r ec or d t he l i m e f ee de r s ett i ng

. T he t est r esul t s s ha l l c on t ai n re c or ds of t hi s pa r am eter

. T he pe r m i t t ee s ha l l s ub m i t a t est pr otoc ol at l ea s t 60 da y s pr i or t o t est i ng

. T w o c op i es of t he t est

r esul t s s ha l l be s ub m i t t ed t o t he D i r ec t or

, P i ed m on t R eg i on w i t hi n 60 day s af t er t est c om pl eti on an d

s ha l l c on f or m t o t he t est r ep or t f or m at en c l osed w i t h t hi s pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, C on di t i on 54 of t he 8/16/200 4 NSR per m i t

, 40 C FR 63 S ub pa r t

J J J J J T ab l e 4 #2 ) )

· **T es**  **t i**  **ng/ M**  **oni t**  **ori ng**  **P ort**  **s**

­ T he pe r m i t t ed f ac i l i t y s ha l l be c on s t r uc t ed s o as t o al l ow f or em i s s i on s

t est i ng up on r ea s on ab l e noti c e at an y t i m e, usi ng ap pr op r i ate m ethod s

. T hi s i nc l ud es c on s t r uc t i ng t he

f ac i l i t y s uc h t ha t v ol um etri c f l ow r ates an d pol l utant em i s s i on r ates c an be ac c ur atel y de t er m i ne d by

ap pl i c ab l e t est m ethod s an d pr ov i di ng s t ac k or du c t t ha t i s f r ee f r om c y c l on i c f l ow

. T est po r t s s ha l l be

pr ov i de d at t he ap pr op r i ate l oc ati on s

. ( 9 V A C 5­ 50

­ 30 F, C on di t i on 47 of t he 8/16/200 4 NSR per m i t )

**Obsolet e Condi**  **t i**  **ons**

T he f ol l ow i ng c on di t i on s ar e obsol ete s i nc e t he f ac i l i t y ha s al r ea dy c om pl eted t he r eq ui r em en t s

.

1. **I ni**  **t i**  **al N**  **otificat i**  **ons**

­ T he pe r m i t t ee s ha l l f ur ni s h w r i t t en no t i f i c ati on t o t he D i r ec t or

, P i ed m on t

R eg i on :

a. T he ac t ua l da t e on w hi c h c on s t r uc t i on of P l an t #4 c om m en c ed w i t hi n 30 day s af t er s uc h

da t e.

b. T he an t i c i pa t ed s t ar t

­ up da t e of P l an t #4 po s t m ar k ed no t m or e t ha n 60 day s no r l ess t ha n

30 da y s pr i or t o s uc h date.

c

. T he ac t ua l s t ar t

­ up da t e of P l an t #4 w i t hi n 15 day s af t er s uc h date.

d. T he an t i c i pa t ed da t e of pe r f or m an c e t est s of P l an t #4 po s t m ar k ed at l ea s t 30 da y s pr i or t o

s uc h date.

C op i es of t he w r i t t en no t i f i c ati on r ef er en c ed i n i t em s a t hr ou gh c ab ov e ar e t o be s en t t o:

A s s oc i ate D i r ec t or

Of f i c e of A i r E nf or c em en t ( 3AP 10 )B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 29

U

. S

. E nv i r on m en t al P r otec t i on A ge nc y

R eg i on I I I

16 50 A r c h S t r ee t

P hi l ad el ph i a, P A 19 10 3­ 20 29

( 9 V A C 5­ 50

­ 50

, C on di t i on 61 of t he 8/16/200 4 NSR per m i t )

2. T he f ol l ow i ng I ni t i al P er f or m an c e T est i ng r eq ui r em en t s or i gi na t e i n t he 8/16/200 4 NSR per m i t :

a. **S t**  **ac k T**  **es t** 

**­** I ni t i al pe r f or m an c e t est s s ha l l be c on du c t ed f or pa r t i c ul ate m att er an d 

### PM 10

f r om t he ex ha ust of t he ba gh ou s e desi gn ated E S

­ 4­ GR t o deter m i ne c om pl i an c e w i t h t he

em i s s i on l i m i t s an d c on t r ol ef f i c i en c y r eq ui r em en t s c on t ai ne d i n Co nd i t i on s 31 an d 10 of

t he 8/16/200 4 NSR per m i t

. T he t est s s ha l l be pe r f or m ed an d s ha l l de m on s t r ate

c om pl i an c e w i t hi n 60 day s af t er ac hi ev i ng t he m ax i m um pr od uc t i on r ate at w hi c h t he f ac i l i t y

w i l l be op er ated but i n no ev en t l ater t ha n 180 da y s af t er s t ar t

­ up of t he pe r m i t t ed f ac i l i t y

. T est s s ha l l be c on du c t ed an d re po r t ed an d data r ed uc ed as s et f or t h i n 9 V

A C 5­ 50

­ 30

an d t he t est m ethod s an d pr oc ed ur es c on t ai ne d i n eac h app l i c ab l e s ec t i on or s ub pa r t

l i s t ed i n 9 V A C 5­ 50

­ 41 0. T he de t ai l s of t he t est s ar e t o be ar r an ge d w i t h t he D i r ec t or

, P i ed m on t R eg i on

. D ur i ng ea c h t est r un

, t he pe r m i t t ee s ha l l no t e t he di f

f er en t i al pr ess ur e

of t he ba gh ou s e and i nc l ud e t hi s i nf or m ati on i n t he t est i ng r ep or t

. T he pe r m i t t ee s ha l l

s ub m i t a t est pr otoc ol at l ea s t 30 da y s pr i or t o t est i ng

. T w o c op i es of t he t est r esul t s s ha l l

be s ub m i t t ed t o t he D i r ec t or

, P i ed m on t R eg i on w i t hi n 60 day s af t er t est c om pl eti on an d

s ha l l c on f or m t o t he t est r ep or t f or m at en c l osed w i t h t hi s pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, 9 V A C 5­ 50

­ 41 0, C on di t i on 49 of t he 8/16/200 4 NSR

pe r m i t

, 40 C FR 60

. 67 5 (b ) )

b. **V i**  **sibl e E**  **m i**  **ss i**  **ons E va**  **l uat**  **i on** 

**­** C on c ur r en t l y w i t h t he i ni t i al pe r f or m an c e t est s

, V i s i bl e

E m i s s i on E v al ua t i on s ( V E E ) i n ac c or da nc e w i t h 40 CFR P ar t 60

, A pp en di x A

, M ethod 9,

s ha l l al s o be c on du c t ed by t he pe r m i t t ee on t he ex ha ust of t he ba gh ou s e desi gn ated E S

­ 4­

GR

. E ac h t est s ha l l c on s i s t of 30 s ets of 24 c on s ec uti v e observ ati on s ( at 15 s ec on d

i nter v al s ) t o y i el d a s i x m i nu t e av er ag e. T he de t ai l s of t he t est s ar e t o be ar r an ge d w i t h t he

D i r ec t or

, P i ed m on t R eg i on

. T he pe r m i t t ee s ha l l s ub m i t a t est pr otoc ol at l ea s t 30 da y s

pr i or t o t est i ng

. T he ev al ua t i on s ha l l be pe r f or m ed an d s ha l l de m on s t r ate c om pl i an c e

w i t hi n 60 day s af t er ac hi ev i ng t he m ax i m um pr od uc t i on r ate at w hi c h t he f ac i l i t y w i l l be

op er ated but i n no ev en t l ater t ha n 180 da y s af t er s t ar t

­ up of t he pe r m i t t ed f ac i l i t y

. S ho ul d

c on di t i on s pr ev en t c on c ur r en t op ac i t y ob s er v ati on s

, t he D i r ec t or

, P i ed m on t R eg i on s ha l l be

no t i f i ed i n w r i t i ng

, w i t hi n s ev en da y s

, an d v i s i bl e em i s s i on s t est i ng s ha l l be r esch ed ul ed

w i t hi n 30 day s

. R esch ed ul ed t est i ng s ha l l be c on du c t ed un de r t he s am e c on di t i on s ( as

po s s i bl e) as t he i ni t i al pe r f or m an c e t est s

. T w o c op i es of t he t est r esul t s ha l l be s ub m i t t ed

t o t he D i r ec t or

, P i ed m on t R eg i on w i t hi n 45 day s af t er t est c om pl eti on an d s ha l l c on f or m t o

t he t est r ep or t f or m at en c l osed w i t h t hi s pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, 9 V A C 5­ 50

­ 41 0, C on di t i on 50 of t he 8/16/200 4 NSR

pe r m i t

, 40 C FR 67 5( b) )

c

. **D ef**  **i ni**  **t i**  **on of I**  **ni t**  **i al**  **S t**  **art**

**­ U**  **p** – For ap pl i c ab i l i t y t o t he t est i ng r eq ui r ed i n Co nd i t i on s 52

, 53

,

an d 54 of t he 8/16/200 4 NSR per m i t

, i ni t i al s t ar t

­ up s ha l l m ea n t he t i m e at w hi c h P l an t #4

t un ne l K i l n (ES

­ 4­ K ) f i r s t r ea c he s a l ev el of pr od uc t i on t ha t i s eq ua l t o 75% of t he k i l n

de s i gn c ap ac i t y or 12 m on t hs af t er t he un i t be gi ns f i r i ng br i c k

, w hi c he v er i s ea r l i er

. ( 9 V A C 17 0­ 16 0, 9 V A C 5­ 60

­ 10 0, C on di t i on 51 of t he 8/16/200 4 NSR per m i t

, 40 C FR

63

. 85 15 )B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 30

d. **S t**  **ac k T**  **es t** 

**­** I ni t i al pe r f or m an c e t est s s ha l l be c on du c t ed f or pa r t i c ul ate m att er an d P M 10

f r om t he ex ha ust of t he ba gh ou s e desi gn ated E S

­ 4­ M R t o deter m i ne c om pl i an c e w i t h t he

em i s s i on l i m i t ati on s c on t ai ne d i n Co nd i t i on 33 of t he 8/16/200 4 NSR per m i t

. T he t est s

s ha l l be pe r f or m ed an d s ha l l de m on s t r ate c om pl i an c e no l ater t ha n 180 da y s af t er i ni t i al

s t ar t

­ up of t he pe r m i t t ed f ac i l i t y

. T est s s ha l l be c on du c t ed an d re po r t ed an d data r ed uc ed

as s et f or t h i n 9 V A C 5­ 50

­ 30 an d t he t est m ethod s an d pr oc ed ur es c on t ai ne d i n eac h

ap pl i c ab l e s ec t i on or s ub pa r t l i s t ed i n 9 V

A C 5­ 50

­ 41 0. T he de t ai l s of t he t est s ar e t o be

ar r an ge d w i t h t he D i r ec t or

, P i ed m on t R eg i on

. D ur i ng ea c h t est r un

, t he pe r m i t t ee s ha l l

no t e t he di f f er en t i al pr ess ur e of t he ba gh ou s e and i nc l ud e t hi s i nf or m ati on i n t he t est i ng

r ep or t

. T he pe r m i t t ee s ha l l s ub m i t a t est pr otoc ol at l ea s t 60 da y s pr i or t o t est i ng

. T w o

c op i es of t he t est r esul t s s ha l l be s ub m i t t ed t o t he D i r ec t or

, P i ed m on t R eg i on w i t hi n 60

da y s af t er t est c om pl eti on an d s ha l l c on f or m t o t he t est r ep or t f or m at en c l osed w i t h t hi s

pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, C on di t i on 52 of t he 8/16/200 4 NSR per m i t )

e. **V i**  **sibl e E**  **m i**  **ss i**  **ons E va**  **l uat**  **i on** 

**­** C on c ur r en t l y w i t h t he i ni t i al pe r f or m an c e t est s

, V i s i bl e

E m i s s i on E v al ua t i on s ( V E E ) i n ac c or da nc e w i t h 40 CFR P ar t 60

, A pp en di x A

, M ethod 9,

s ha l l al s o be c on du c t ed by t he pe r m i t t ee on t he ex ha ust of t he ba gh ou s e desi gn ated E S

­ 4­

M R

. E ac h t est s ha l l c on s i s t of t en s ets of 24 c on s ec uti v e observ ati on s ( at 15 s ec on d

i nter v al s ) t o y i el d a s i x m i nu t e av er ag e. T he de t ai l s of t he t est s ar e t o be ar r an ge d w i t h t he

D i r ec t or

, P i ed m on t R eg i on

. T he pe r m i t t ee s ha l l s ub m i t a t est pr otoc ol at l ea s t 60 da y s

pr i or t o t est i ng

. T he ev al ua t i on s ha l l be pe r f or m ed an d dem on s t r ate c om pl i an c e no l ater

t ha n 180 da y s af t er i ni t i al s t ar t

­ up of t he pe r m i t t ed f ac i l i t y

. S ho ul d c on di t i on s pr ev en t

c on c ur r en t op ac i t y ob s er v ati on s

, t he D i r ec t or

, P i ed m on t R eg i on s ha l l be no t i f i ed i n w r i t i ng

,

w i t hi n s ev en da y s

, an d v i s i bl e em i s s i on s t est i ng s ha l l be r esch ed ul ed w i t hi n 30 day s

. R esch ed ul ed t est i ng s ha l l be c on du c t ed un de r t he s am e c on di t i on s ( as po s s i bl e) as t he

i ni t i al pe r f or m an c e t est s

. T w o c op i es of t he t est r esul t s s ha l l be s ub m i t t ed t o t he D i r ec t or

, P i ed m on t w i t hi n 60 day s af t er t est c om pl eti on an d s ha l l c on f or m t o t he t est r ep or t f or m at

en c l osed w i t h t hi s pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, C on di t i on 53 of t he 8/16/200 4 NSR per m i t )

f

. **V i**  **sibl e E**  **m i**  **ss i**  **ons E va**  **l uat**  **i on** 

**­** V i s i bl e E m i s s i on E v al ua t i on s ( V E E ) i n ac c or da nc e w i t h 40

C FR P ar t 60

, A pp en di x A

, M ethod 9, s ha l l be c on du c t ed by t he pe r m i t t ee on t he eq ui pm en t

l i s t ed i n Co nd i t i on 40 of t he 8/16/200 4 NSR per m i t

. E ac h t est s ha l l c on s i s t of 30 s ets of 24

c on s ec uti v e observ ati on s ( at 15 s ec on d i nter v al s ) t o y i el d a s i x m i nu t e av er ag e. T he de t ai l s

of t he t est s ar e t o be ar r an ge d w i t h t he D i r ec t or

, P i ed m on t R eg i on

. T he pe r m i t t ee s ha l l

s ub m i t a t est pr otoc ol at l ea s t 30 da y s pr i or t o t est i ng

. T he ev al ua t i on s ha l l be pe r f or m ed

an d dem on s t r ate c om pl i an c e w i t hi n 60 day s af t er ac hi ev i ng t he m ax i m um pr od uc t i on r ate

at w hi c h t he f ac i l i t y w i l l be op er ated but i n no ev en t l ater t ha n 180 da y s af t er s t ar t

­ up of t he

pe r m i t t ed f ac i l i t y

. T w o c op i es of t he t est r esul t s ha l l be s ub m i t t ed t o t he D i r ec t or

, P i ed m on t

R eg i on w i t hi n 60 day s af t er t est c om pl eti on an d s ha l l c on f or m t o t he t est r ep or t f or m at

en c l osed w i t h t hi s pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, 9 V A C 5­ 50

­ 41 0, C on di t i on 55 of t he 8/16/200 4 NSR

pe r m i t

, 40 C FR 60

. 67 5( b) )

g. **V i**  **sibl e E**  **m i**  **ss i**  **ons E va**  **l uat**  **i on** 

­ V i s i bl e E m i s s i on E v al ua t i on s r eq ui r ed i n Co nd i t i on 55 on

t he eq ui pm en t l i s t ed i n Co nd i t i on 40 of t he 8/16/200 4 NSR per m i t m ay be r ed uc ed t o t en

( 10 ) s ets of t w en t y

­ f ou r ( 24 ) c on s ec uti v e observ ati on s ( at f i f

t ee n (1 5) s ec on d i nter v al s ) t o

y i el d a s i x ( 6) m i nu t e av er ag e i f :

1. T he r e ar e no i nd i v i du al r ea di ng s gr ea t er t ha n t en ( 10 ) pe r c en t op ac i t y f orB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 31

ea c h pi ec e of eq ui pm en t

, an d

2. T he r e ar e no m or e t ha n t hr ee ( 3) r ea di ng s of t en ( 10 ) pe r c en t op ac i t y f or

t he on e (1 ) ho ur pe r i od f or ea c h pi ec e of eq ui pm en t

.

( 9 V A C 5­ 50

­ 41 0, C on di t i on 56 of t he 8/16/200 4 NSR per m i t

, 40 C FR 60

. 67 5 (c ) ( 3) )

h. **V i**  **sibl e E**  **m i**  **ss i**  **ons E va**  **l uat**  **i on** 

**­** V i s i bl e E m i s s i on E v al ua t i on s ( V E E ) i n ac c or da nc e w i t h 40

C FR P ar t 60

, A pp en di x A

, M ethod 9, s ha l l be c on du c t ed by t he pe r m i t t ee on t he P l an t #4

r ol l c r usher

, E S

­ 4­ C R 1. E ac h t est s ha l l c on s i s t of 30 s ets of 24 c on s ec uti v e observ ati on s

( at 15 s ec on d i nter v al s ) t o y i el d a s i x m i nu t e av er ag e. T he de t ai l s of t he t est s ar e t o be

ar r an ge d w i t h t he D i r ec t or

, P i ed m on t R eg i on

. T he pe r m i t t ee s ha l l s ub m i t a t est pr otoc ol at

l ea s t 30 da y s pr i or t o t est i ng

. T he ev al ua t i on s ha l l be pe r f or m ed an d dem on s t r ate

c om pl i an c e w i t hi n 60 day s af t er ac hi ev i ng t he m ax i m um pr od uc t i on r ate at w hi c h t he f ac i l i t y

w i l l be op er ated but i n no ev en t l ater t ha n 180 da y s af t er s t ar t

­ up of t he pe r m i t t ed f ac i l i t y

. T w o c op i es of t he t est r esul t s ha l l be s ub m i t t ed t o t he D i r ec t or

, P i ed m on t R eg i on w i t hi n 60

da y s af t er t est c om pl eti on an d s ha l l c on f or m t o t he t est r ep or t f or m at en c l osed w i t h t hi s

pe r m i t

. ( 9 V A C 5­ 50

­ 30

, 9 V A C 5­ 80

­ 12 00

, an d 9 V A C 5­ 50

­ 41 0, C on di t i on 57 of t he 8/16/200 4

N S R pe r m i t

, 40 C FR 60

. 67 5( b) )

i

. **V i**  **sibl e E**  **m i**  **ss i**  **ons E va**  **l uat**  **i on** 

­ V i s i bl e E m i s s i on E v al ua t i on s r eq ui r ed i n Co nd i t i on 57 of

t he 8/16/200 4 NSR per m i t on t he P l an t #4 r ol l c r usher

, E S

­ 4­ C R 1, m ay be r ed uc ed t o t en

( 10 ) s ets of t w en t y

­ f ou r ( 24 ) c on s ec uti v e observ ati on s ( at f i f

t ee n (1 5) s ec on d i nter v al s ) t o

y i el d a s i x ( 6) m i nu t e av er ag e i f :

1. T he r e ar e no i nd i v i du al r ea di ng s gr ea t er t ha n f i f

t ee n (1 5) pe r c en t op ac i t y

f or ea c h pi ec e of eq ui pm en t

, an d

2. T he r e ar e no m or e t ha n t hr ee ( 3) r ea di ng s of f i f

t ee n (1 5) pe r c en t op ac i t y

f or t he on e (1 ) ho ur pe r i od f or ea c h pi ec e of eq ui pm en t

.

( 9 V A C 5­ 50

­ 41 0, C on di t i on 58 of t he 8/16/200 4 NSR per m i t

, 40 C FR 60

. 67 5( c ) ( 4) )

M an y of t he M A C T c on di t i on s f or i ni t i al no t i f i c ati on c on c er ni ng P l an t #4 ( E S

­ 4­ K ) ha v e al s o bee n per f or m ed

. T he s e i nc l ud e:

· T he pe r m i t t ee s ha l l s ub m i t an I ni t i al N oti f i c ati on no t l ater t ha n 120 c al en da r da y s af t er s t ar t up

. ( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 80 ( c ) )

· T he pe r m i t t ee s ha l l s ub m i t a No t i f i c ati on of I ntent t o Co nd uc t a P er f or m an c e T est at l ea s t 60 c al en da r

da y s pr i or t o t he s c he du l ed da t e.

( 9 V A C 5­ 60

­ 10 0, 40 C FR 63

. 84 80 ( d)

, 40 C FR 63

. 7( b) ( 1) )

**S t**  **rea m**  **l i**  **ned Re qui**  **rement s** 

P l an t s #3 & #4 S ub pa r t OOO :

P l an t s #3 an d #4 hav e a nu m be r of pi ec es of eq ui pm en t t ha t ar e s ub j ec t t o s t an da r ds un de r 40 C FR 60

S ub pa r t OOO

. A l l r eq ui r em en t s i n t he N S R pe r m i t da t ed 8/16/200 4 ar e at l ea s t as s t r i ng en t as t ho s eB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 32

r eq ui r ed by S ub pa r t OOO

. T he r ef or e, t he N S R pe r m i t c on di t i on s w i l l be used f or t he S ub pa r t OOO

ap pl i c ab i l i t i es. T he ap pr op r i ate pa r ag r ap hs of S ub pa r t OOO w i l l be r ef er en c ed be hi nd ea c h c on di t i on

. W he r e t he N S R pe r m i t m ak es no m en t i on of S ub pa r t OOO r eq ui r em en t s

, as no t ed i n t he l i m i t ati on s ab ov e,

t he s e re qu i r em en t s w i l l be i nc l ud ed i n t he T i t l e V pe r m i t

.

**P E**  **R I**  **OD I**  **C M**  **ON I**  **T OR**  **I N**  **G REQUI R**  **E M**  **E N**  **T S**  **A N**  **D C**  **A M**  **R E**  **QU I**  **R E**  **M E**  **N T**  **S**

C om pl i an c e A s s ur an c e M on i t or i ng ( C A M )

C A M r eq ui r em en t s ap pl y t o uni t s t ha t use a c on t r ol de v i c e and t ha t w ou l d hav e a po t en t i al t o em i t of m or e

t ha n 100 t py of c r i t er i a pol l utants pr i or t o c on t r ol

. C A M al s o doe s no t ap pl y t o s t an da r ds t ha t ha v e bee n

de v el op ed af t er 11 / 15 / 19 90

. T he c on t r ol de v i c es at t hi s f ac i l i t y

, ba gh ou s es c on t r ol l i ng v ar i ou s pa r t i c ul ate

s ou r c es, bi n v en t s c on t r ol l i ng s i l os, an d t he dr y l i m e i nj ec t i on ba gh ou s e c on t r ol l i ng t he K i l n #4, do no t m ee t

t he r eq ui r em en t s f or t he ap pl i c ati on of C A M

. T he ba gh ou s es an d bi n v en t s c on t r ol l i ng v ar i ou s pa r t i c ul ate

s ou r c es do no t ha v e a pr e c on t r ol P T E of m or e t ha n 100 t py of P M 10

. T he dr y l i m e i nj ec t i on ba gh ou s e i s

r eg ul ated by 40 C FR 63 S ub pa r t J J J J J f or P M an d f or H A P S an d t he r ef or e i s no t s ub j ec t t o CAM f or t he s e

po l l utants

. T he N S R pe r m i t da t ed 8/16/200 4 re qu i r es a 30% S O2 r em ov al ef

f i c i en c y by t hi s c on t r ol de v i c e;

ho w ev er

, t he pr e­ c on t r ol P T E i s l ess t ha n 100 t py of S O2

. B ased on t he s e f ac t s

, no C A M de t er m i na t i on

ha v e bee n i nc l ud ed i n t hi s T i t l e V pe r m i t

.

P er i od i c M on i t or i ng

I t s ho ul d be noted t ha t t he f ol l ow i ng t ab l e doe s no t c on t ai n per i od i c m on i t or i ng f or an y of t he r eq ui r em en t s

or i gi na t i ng i n 40 CFR 63 S ub pa r t J J J J J

. S i nc e t hi s M A C T s t an da r d w as pr om ul ga t ed af t er 19 90

, i t i s

ass um ed t ha t t he m on i t or i ng

, r ec or d k ee pi ng

, an d re c or di ng r eq ui r ed by t he s t an da r d i t s el f ar e s uf f i c i en t t o

de m on s t r ate c om pl i an c e.

C on di t i on s f or m on i t or i ng

, t est i ng

, r ec or d k ee pi ng an d re po r t i ng ha v e bee n add ed t o t he T i t l e V pe r m i t t o

s ati s f y t he r eq ui r em en t s of t he t ab l e bel ow s uc h t ha t pe r i od i c m on i t or i ng m ay pr ov i de s uf

f i c i en t ass ur an c e

of c om pl i an c e w i t h l i m i t ati on s

.

**P e**  **riod ic**  **M on**  **ito ring**  **Re qu**  **ire m**  **e nts**  **fo r B**  **ric k** 

**a nd**  **T il**  **e Corpo**  **rati on**  **o f L**  **a w**  **ren c**  **e v**  **il le**  **3 0**  **8 7**  **2**

**Li m**  **ita tio**  **n P**  **a ram**  **e te**  **r M**  **on ito**  **ring Rec**  **ord Kee**  **pi ng**  **Rep ortin**  **g**

Pl a n t # 3 t u n n e l k i l n (ES­3 ­K)

PM /PM 1 0 :

2 1 .3 l b s /h r 7 9 .2 t p y

SO 2

9 .9 l b s /h r 3 6 .9 t p y

NO 2

5 .2 l b s /h r 1 9 .3 t p y

CO

1 7 .8 l b s /h r 6 6 .0 t p y

VO C

0 .4 l b s /h r 1 .3 t p y *k i l n ra ti n g /c a p a c i ty ;

*a n n u a l b ri c k

p ro d u c e d

*s ta c k t e s t d a ta o n c e

e v e ry 5 y e a rs

.

*S c o n te n t o f ra w

m a te ri a l s

*Vis i b l e e m i s s i o n s *S c o n te n t o f ra w

m a te ri a l ;

*re q u i re m e n t f o r

p ro c e d u re s t o b e

w ri tt e n d o w n

*Vis i b l e e m i s s i o n

c h e c k s m o n th l y *ra ti n g /c a p a c i ty

.

*e m i s s i o n f a c to rs

*e m i s s i o n c a l c u l a ti o n s

*tra i n i n g c e rti f i c a ti o n s

*te s t d a ta

*R e s u l ts o f m o n th l y

v i s i b l e e m i s s i o n c h e c k s Q u a rte rl y

, re p o rti n g c h a n g e s i n

p a ra m e te rs f o r c a l c u l a ti o n s

Se e Em i s s i o n L i m i ta ti o n

De m o n s tra ti o n

.

Sta c k t e s t re p o rt.

Pl a n t # 3 t u n n e l k i l n d ry e r (ES­3 ­BD)B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 33

**P e**  **riod ic**  **M on**  **ito ring**  **Re qu**  **ire m**  **e nts**  **fo r B**  **ric k** 

**a nd**  **T il**  **e Corpo**  **rati on**  **o f L**  **a w**  **ren c**  **e v**  **il le**  **3 0**  **8 7**  **2**

**Li m**  **ita tio**  **n P**  **a ram**  **e te**  **r M**  **on ito**  **ring Rec**  **ord Kee**  **pi ng**  **Rep ortin**  **g**

PM /PM 1 0 :

2 .8 l b s /h r 1 0 .3 t p y

NO 2

1 .5 l b s /h r 5 .4 t p y

CO

4 .6 l b s /h r 1 7 .1 t p y

VO C

0 .5 l b s /h r 1 .7 t p y *dry

e r

ra ti n g /c a p a c i ty ;

*a n n u a l b ri c k

p ro d u c ti o n

*go o d o p e ra ti n g

p ra c ti c e s

*Vis i b l e e m i s s i o n s *tra i n i n g o f o p e ra to rs ;

*re q u i re m e n t f o r

p ro c e d u re s t o b e

w ri tt e n d o w n

*Vis i b l e e m i s s i o n

c h e c k s m o n th l y *k i l n ra ti n g /c a p a c i ty

.

*e m i s s i o n f a c to rs

*e m i s s i o n c a l c u l a ti o n s

*tra i n i n g c e rti f i c a ti o n s

*R e s u l ts o f m o n th l y

v i s i b l e e m i s s i o n

c h e c k s

. Q u a rte rl y

, re p o rti n g c h a n g e s i n

p a ra m e te rs f o r c a l c u l a ti o n s

Se e Em i s s i o n L i m i ta ti o n

De m o n s tra ti o n

.

# 3 g ri n d i n g ro o m b a g h o u s e (ES­3 ­G R­BH )

T SP & PM 1 0

.0 2 g r/d s c f t

5 .8 l b s /h r

8 .6 t p y

7 % o p a c i ty p re s s u re d ro p

a c ro s s b a g h o u s e

v i s u a l c h e c k s t o

d e te rm i n e i f v i s i b l e

e m i s s i o n s a re

p re s e n t Che c k p re s s u re d ro p

o n c e p e r s h i f t to e n s u re

i t i s w i th i n

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

Che c k v i s i b l e

e m i s s i o n s 1 /m o n th

w h i l e o p e ra ti n g Re c o rd p re s s u re d ro p

o n c e p e r s h i f t

v i s i b l e e m i s s i o n c h e c k

re c o rd s Re c o rd i n s ta n c e s w h e re

p re s s u re d ro p e x c e e d s

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

.

Re p o rt i n s ta n c e s w h e re

e m i s s i o n s c h e c k s s h o w o p a c i ty

p ro b l e m s

.

Se e Em i s s i o n L i m i ta ti o n

De m o n s tra ti o n

# 3 m a k i n g ro o m b a g h o u s e ro o m (ES­3 ­M R­BH )

T SP & PM 1 0

0 .0 1 g r/d s c f t

1 .6 l b s /h r

1 .6 t p y

5 % o p a c i ty

9 9 % c o n tro l e f f i c i e n c y p re s s u re d ro p

a c ro s s b a g h o u s e

v i s u a l c h e c k s t o

d e te rm i n e i f v i s i b l e

e m i s s i o n s a re

p re s e n t Che c k p re s s u re d ro p

o n c e p e r s h i f t to e n s u re

i t i s w i th i n

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

Che c k v i s i b l e

e m i s s i o n s 1 /m o n th

w h i l e o p e ra ti n g Re c o rd p re s s u re d ro p

o n c e p e r s h i f t

v i s i b l e e m i s s i o n c h e c k

re c o rd s Re c o rd i n s ta n c e s w h e re

p re s s u re d ro p e x c e e d s

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

.

Re p o rt i n s ta n c e s w h e re

e m i s s i o n s c h e c k s s h o w o p a c i ty

p ro b l e m s

.

Se e Em i s s i o n L i m i ta ti o n

De m o n s tra ti o n

Pl a n t # 3 NSPS Su b p a rt O O O re q u i re m e n ts

ES­3 ­CR 1 Ro l l Cru s h e r

1 5 % o p a c i ty

ES­3 ­C1A c o n v e y o r

1 0 % o p a c i ty

ES­3 ­C2 c o n v e y o r

1 0 % o p a c i ty

ES­3 ­C11 t h ro u g h C1 3

c o n v e y o rs

1 0 % o p a c i ty v i s u a l c h e c k s t o

d e te rm i n e i f v i s i b l e

e m i s s i o n s a re

p re s e n t Che c k v i s i b l e

e m i s s i o n s 1 /m o n th

w h i l e o p e ra ti n g v i s i b l e e m i s s i o n c h e c k

re c o rd s Re p o rt i n s ta n c e s w h e re

e m i s s i o n s c h e c k s s h o w o p a c i ty

p ro b l e m s

Pl a n t # 3 t o ta l e m i s s i o n sB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 34

**P e**  **riod ic**  **M on**  **ito ring**  **Re qu**  **ire m**  **e nts**  **fo r B**  **ric k** 

**a nd**  **T il**  **e Corpo**  **rati on**  **o f L**  **a w**  **ren c**  **e v**  **il le**  **3 0**  **8 7**  **2**

**Li m**  **ita tio**  **n P**  **a ram**  **e te**  **r M**  **on ito**  **ring Rec**  **ord Kee**  **pi ng**  **Rep ortin**  **g**

PM /PM 1 0

3 1 .4 l b s /h r 9 9 .7 t p y

SO 2

9 .9 l b s /h r 3 6 .9 t p y

NO 2

6 .6 l b s /h r 2 4 .6 t p y

CO

2 2 .4 l b s /h r 8 3 .1 t p y

VO C

0 .8 l b s /h r 3 .0 t p y s u m m a ti o n o

f Pl a n t

# 3 re q u i re m e n ts a s

a b o v e s u m m a ti o n o f Pl a n t # 3

re q u i re m e n ts a s a b o v e s u m m a ti o n o

f Pl a n t # 3

re q u i re m e n ts a s a b o v e Re p o rt s e m i a n n u a l l y

u p o n

e m i s s i o n s s ta tu s

.

Pl a n t # 4 g ri n d i n g ro o m b a g h o u s e (ES­4 ­G R­BH )

PM /PM 1 0

9 9 % c o n tro l e f f i c i e n c y

0 .0 2 2 g r/d s c f t

5 .0 l b s /h r

2 2 .1 t p y

7 % o p a c i ty p re s s u re d ro p

a c ro s s b a g h o u s e

v i s u a l c h e c k s t o

d e te rm i n e i f v i s i b l e

e m i s s i o n s a re

p re s e n t Che c k p re s s u re d ro p

o n c e p e r s h i f t to e n s u re

i t i s w i th i n

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

Che c k v i s i b l e

e m i s s i o n s 1 /m o n th

w h i l e o p e ra ti n g Re c o rd p re s s u re d ro p

o n c e p e r s h i f t

v i s i b l e e m i s s i o n c h e c k

re c o rd s Re c o rd i n s ta n c e s w h e re

p re s s u re d ro p e x c e e d s

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

.

Re p o rt i n s ta n c e s w h e re

e m i s s i o n s c h e c k s s h o w o p a c i ty

p ro b l e m s

.

Se e e m i s s i o n l i m i ta ti o n

d e m o n s tra ti o n

.

Pl a n t # 4 m a k i n g ro o m b a g h o u s e (ES­4 ­M R­BH )

PM /PM 1 0

9 9 % c o n tro l e f f i c i e n c y

0 .0 1 g r/d s c f

1 .2 l b s /h r

5 .3 t p y

5 % o p a c i ty p re s s u re d ro p

a c ro s s b a g h o u s e

v i s u a l c h e c k s t o

d e te rm i n e i f v i s i b l e

e m i s s i o n s a re

p re s e n t Che c k p re s s u re d ro p

o n c e p e r s h i f t to e n s u re

i t i s w i th i n

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

Che c k v i s i b l e

e m i s s i o n s 1 /m o n th

w h i l e o p e ra ti n g Re c o rd p re s s u re d ro p

o n c e p e r s h i f t

v i s i b l e e m i s s i o n c h e c k

re c o rd s Re c o rd i n s ta n c e s w h e re

p re s s u re d ro p e x c e e d s

m a n u f a c tu re r’ s

re c o m m e n d a ti o n s

.

Re p o rt i n s ta n c e s w h e re

e m i s s i o n s c h e c k s s h o w o p a c i ty

p ro b l e m s

.

Se e e m i s s i o n l i m i ta ti o n

d e m o n s tra ti o n

Pl a n t # 4 t ru c k d u m p i n g a n d c ru s h i n g

PM /PM 1 0

3 .8 l b s /h r

1 6 .6 t p y a n n u a l p ro d u c ti o n o

f

b ri c k ;

e m i s s i o n f a c to rs p ro d u c ti o n p ro d u c ti o n

, e m i s s i o n

f a c to rs

, a n d f o rm u l a s s e m i a n n u a l l y

, w h e n f a c to rs

c h a n g e o r p ro d u c ti o n i s t o o h i g h

.

Se e e m i s s i o n l i m i ta ti o n

d e m o n s tra ti o n

.

Pl a n t # 4 g ro u n d m a te ri a l s to ra g eB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 35

**P e**  **riod ic**  **M on**  **ito ring**  **Re qu**  **ire m**  **e nts**  **fo r B**  **ric k** 

**a nd**  **T il**  **e Corpo**  **rati on**  **o f L**  **a w**  **ren c**  **e v**  **il le**  **3 0**  **8 7**  **2**

**Li m**  **ita tio**  **n P**  **a ram**  **e te**  **r M**  **on ito**  **ring Rec**  **ord Kee**  **pi ng**  **Rep ortin**  **g**

PM /PM 1 0

2 .7 l b s /h r

1 1 .8 t p y a n n u a l p ro d u c ti o n o

f

b ri c k ;

e m i s s i o n f a c to rs p ro d u c ti o n p ro d u c ti o n

, e m i s s i o n

f a c to rs

, a n d f o rm u l a s s e m i a n n u a l l y

, w h e n f a c to rs

c h a n g e o r p ro d u c ti o n i s t o o h i g h

.

Se e e m i s s i o n l i m i ta ti o n

d e m o n s tra ti o n

Pl a n t # 4 t u n n e l k i l n d ry e r (ES­4 ­BD)

PM /PM 1 0 :

2 .8 l b s /h r 1 2 .1 t p y

NO 2

1 .5 l b s /h r 6 .4 t p y

CO

4 .6 l b s /h r 2 0 .1 t p y

VO C

0 .4 l b s /h r 1 .9 7 t p y *dry

e r

ra ti n g /c a p a c i ty ;

*a n n u a l b ri c k

p ro d u c ti o n

*go o d o p e ra ti n g

p ra c ti c e s *tra i n i n g o f o p e ra to rs ;

*re q u i re m e n t f o r

p ro c e d u re s t o b e

w ri tt e n d o w n *k i l n ra ti n g /c a p a c i ty

.

*e m i s s i o n f a c to rs

*e m i s s i o n c a l c u l a ti o n s

*tra i n i n g c e rti f i c a ti o n s Q u a rte rl y

, re p o rti n g c h a n g e s i n

p a ra m e te rs f o r c a l c u l a ti o n s

Se e Em i s s i o n L i m i ta ti o n

De m o n s tra ti o n

.

Pl a n t # 4 t u n n e l k i l n s c ru b b e r(ES­4 ­SCR B)

SO 2

6 .9 l b s /h r 3 0 .4 t p y 3 0 % c e

NO 2

5 .2 l b s /h r 2 2 .5 t p y

CO

1 7 .8 l b s /h r 7 7 .8 t p y

VO C

0 .4 l b s /h r 1 .6 t p y *k i l n ra ti n g /c a p a c i ty ;

*a n n u a l b ri c k

p ro d u c e d

*s ta c k t e s t d a ta o n c e

e v e ry 5 y e a rs

. *S c o n te n t o f ra w

m a te ri a l s

*s c ru b b e r m o n i to ri n g

a s f o r HF/ HC L i n

M ACT *S c o n te n t o f ra w

m a te ri a l ;

*re q u i re m e n t f o r

p ro c e d u re s t o b e

w ri tt e n d o w n

M ACT m o n i to ri n g (a c i d

g a s e s ) *ra ti n g /c a p a c i ty

. *e m i s s i o n f a c to rs

*e m i s s i o n c a l c u l a ti o n s

*tra i n i n g c e rti f i c a ti o n s

*te s t d a ta

*pa ra m e tri c m o n i to ri n g

f ro m M ACT Q u a rte rl y

, re p o rti n g c h a n g e s i n

p a ra m e te rs f o r c a l c u l a ti o n s

Se e Em i s s i o n L i m i ta ti o n

De m o n s tra ti o n

.

Sta c k t e s t re p o rt.

Pl a n t # 4 NSPS Su b p a rt O O O re q u i re m e n ts

ES­4 ­CR 1 Ro l l Cru s h e r

1 5 % o p a c i ty

ES­4 ­C1 c o n v e y o r

ES­4 ­C2 c o n v e y o r

ES­4 ­C3 c o n v e y o r

ES­4 ­C5 c o n v e y o rs

ES­4 ­C6SR c o n v e y o r

ES­4 ­C16 B c o n v e y o r

ES­4 ­C16 C c o n v e y o r

ES­4 ­C19 c o n v e y o r

ES­4 ­C18 SR c o n v e y o r

ES­4 ­C18 W c o n v e y o r

ES­4 ­C18 E c o n v e y o r

1 0 % o p a c i ty v i s u a l c h e c k s t o

d e te rm i n e i f v i s i b l e

e m i s s i o n s a re

p re s e n t Che c k v i s i b l e

e m i s s i o n s 1 /m o n th

w h i l e o p e ra ti n g v i s i b l e e m i s s i o n c h e c k

re c o rd s Re p o rt i n s ta n c e s w h e re

e m i s s i o n s c h e c k s s h o w o p a c i ty

p ro b l e m s

Pl a n t # 4 s a n d s to ra g e s i l o (ES­4 ­SS) a n d Pl a n t # 4 l i m e s to ra g e s i l o

(ES­4 ­L S)

5 % o p a c i ty v i s i b l e e m i s s i o n s m o n th l y

s i g h ti n g a n d

e v a l u a ti o n re c o rd s o f m o n th l y

s i g h ti n g s s e m i a n n u a l l y

, ti m e s w h e n s i l o s

e x h i b i te d v i s i b l e e m i s s i o n s

Pl a n t # 4 t o ta l e m i s s i o n sB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 36

**P e**  **riod ic**  **M on**  **ito ring**  **Re qu**  **ire m**  **e nts**  **fo r B**  **ric k** 

**a nd**  **T il**  **e Corpo**  **rati on**  **o f L**  **a w**  **ren c**  **e v**  **il le**  **3 0**  **8 7**  **2**

**Li m**  **ita tio**  **n P**  **a ram**  **e te**  **r M**  **on ito**  **ring Rec**  **ord Kee**  **pi ng**  **Rep ortin**  **g**

PM /PM 1 0

1 7 .3 l b s /h r 7 5 .7 t p y

SO 2

6 .9 l b s /h r 3 0 .4 t p y

NO 2

6 .6 l b s /h r 2 9 .0 t p y

CO

2 2 .3 l b s /h r 9 7 .9 t p y

VO C

0 .8 l b s /h r 3 .5 t p y s u m m a ti o n o

f Pl a n t

# 4 re q u i re m e n ts a s

a b o v e s u m m a ti o n o f Pl a n t # 4

re q u i re m e n ts a s a b o v e s u m m a ti o n o

f Pl a n t # 4

re q u i re m e n ts a s a b o v e Re p o rt s e m i a n n u a l l y

u p o n

e m i s s i o n s s ta tu s

.

**E m**  **i ss**  **i on**  **Li m**  **i t**  **at i**  **on D**  **emon st**  **rat i**  **on:** T he pu r po s e of t hi s de m on s t r ati on i s t o s ho w t ha t i f t he f ac i l i t y

m ee t s t he s t an da r ds pr escr i be d i n t he pe r m i t f or t he f ol l ow i ng

eq ui pm en t an d doe s no t ex c ee d t he m ax i m um r ated c ap ac i t i es f or

ea c h pi ec e of eq ui pm en t

, t he f ac i l i t y w i l l r em ai n i n c om pl i an c e

w i t h t he i r l bs/ hr

, t on s / y ea r

, an d t on s / y ea r

/ f ac i l i t y em i s s i on s l i m i t s

. S ee t he s pr ea dshee t i n A t t ac hm en t 2.

K iln #3 an d K iln #4 :

Gi v en : K i l n #3 ra t ed at 14

. 8 t on s f i r ed br i c k / hr

M ax i m um t hr ou gh pu t l i m i t of 11 0,000 t py f i r ed br i c k

A P

­ 42 em i s s i on f ac t or s f r om T ab l e 11.3­ 1, 8/97 A P

­ 42 f or al l po l l utants ex

c ep t V OC & P M

A P

­ 42 em i s s i on f ac t or s f r om T ab l e 11.3­ 5, 8/97 A P

­ 42 f or V OC

T est da t a f r om J ul y 18

, 20 00 s t ac k t est used f or P M & P M 10

.

Li s t ed be l ow ar e t he f or m ul as w hi c h app l y t o t he f ol l ow i ng po l l utants :

l bs/ hr = ( l bs/ t on f i r ed br i c k ) ( r ati ng of dr y er )

t py = ( l bs/ t on f i r ed br i c k ) ( m ax i m um t hr ou gh pu t ) ( 1 t on / 20 00 l bs)

N Ox : 0.35 l bs/ t on ( 14

. 8 t on s / hr ) = 5.2 l bs/ hr

0.35 l bs/ t on ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 19

. 3 t on s / y r

T S P / P M 10 : 1.44 l bs/ t on ( 14

. 8 t on s / hr ) = 21

. 3 l bs/ hr

1.44 l bs/ t on ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 79

. 2 t py

C O: 1.2 l bs/ t on br i c k ( 14

. 8 t on s / hr ) = 17

. 8 l bs/ hr

1.2 l bs/ t on br i c k ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 66 t py

V OC : 0.024 l bs/ t on ( 14

. 8 t on s / hr ) = 0.4 l bs/ hr

0.024 l bs/ t on ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 1.3 t py

T he att ac he d s pr ea dshee t de t ai l s t he s e c al c ul ati on s an d al s o pr ov i de s s i m i l ar c al c ul ati on s f or #4 K i l n. I t

s ho ul d be noted t ha t f or #4 k i l n, no em i s s i on l i m i t ati on de m on s t r ati on i s ne ed ed f or pa r t i c ul ate m att er s i nc e

t he pa r t i c ul ate m att er s t an da r d of 0.12 l bs/ t on i s a M A C T s t an da r d, w hi c h pr ov i de s s uf

f i c i en t m on i t or i ng

r eq ui r em en t s f or pe r i od i c m on i t or i ng pu r po s es.B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 37

K iln D r y er #3 an d K iln D r y er #4 :

Gi v en : K i l n #3 dr y er w i t h a 9 m m btu/ hr ga s / pr op an e bur ne r

, r ated at 14

. 8 t on s f i r ed br i c k / hr

M ax i m um t hr ou gh pu t l i m i t of 11 0,000 t py f i r ed br i c k

A P

­ 42 em i s s i on f ac t or s f r om T ab l e 11.3­ 1, 8/97 A P

­ 42 f or al l po l l utants ex

c ep t V OC

A P

­ 42 em i s s i on f ac t or s f r om T ab l e 11.3­ 5, 8/97 A P

­ 42 f or V OC

Li s t ed be l ow ar e t he f or m ul as w hi c h app l y t o t he f ol l ow i ng po l l utants :

l bs/ hr = ( l bs/ t on f i r ed br i c k ) ( r ati ng of dr y er )

t py = ( l bs/ t on f i r ed br i c k ) ( m ax i m um t hr ou gh pu t ) ( 1 t on / 20 00 l bs)

N Ox : 0.098 l bs/ t on ( 14

. 8 t on s / hr ) = 1.5 l bs/ hr

0.098 l bs/ t on ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 5.4 t on s / y r

T S P / P M 10 : 0.187 l bs/ t on ( 14

. 8 t on s / hr ) = 2.8 l bs/ hr

0.187 l bs/ t on ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 10

. 3 t py

C O: 0.31 l bs/ t on br i c k ( 14

. 8 t on s / hr ) = 4.6 l bs/ hr

0.31 l bs/ t on br i c k ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 17

. 1 t py

V OC : 0.03 l bs/ t on ( 14

. 8 t on s / hr ) = 0.4 l bs/ hr

0.03 l bs/ t on ( 11 00 00 t on s / y r ) ( 1 t on / 20 00 l bs) = 1.7 t py

T he att ac he d s pr ea dshee t s ho w s t ha t K i l n #4 dr y er w i l l al s o m ee t i t s l i m i t ati on s i f t he A P

­ 42 em i s s i on

f ac t or s ar e us ed an d i f t he y r em ai n ben ea t h t he i r t hr ou gh pu t l i m i t ati on s

.

#3 gr ind ing r oo m ba gh ou s e

Gi v en : M ax i m um ai r f l ow of ba gh ou s e = 33 60 0 ac f m

P er m i t l i m i t s f ac i l i t y t o 110 00 0 t on s an nu al l y

. Lo s s on i gn i t i on of 5% by w ei gh t

. 30 % r ec y c l e t o t he gr i nd i ng r oo m

. 90 t on s / hr gr i nd er m ax i m um c ap ac i t y

. Li m i t of 0.02 gr / dscf t ( m an uf ac t ur er ’s gu ar an t ee )

T S P / 

### PM 10 :

T on s of m ater i al gr ou nd an nu al l y : 11 00 00 t on s f i r ed br i c k / y ea r *1.3/ ( 1­

. 05 ) =15 05 26 t on s gr ou nd an nu al l y

H ou r s of op er ati on an nu al l y : 15 05 26 t on s gr ou nd / 90 t on s / hr =16 72 ho ur s / y ea r < 30 00 hr s / y r ( ass um pti on

used f or an nu al c al c ul ati on

. )

33 60 0 ac f m *60 m i n/hr *0.02 gr / dscf t *1 l b/700 0 gr = 5.78 l bs/ hr

5.87 l bs/ hr *30 00 hr s / y ea r *1ton/200 0 l bs=8. 64 t on s / y r

S i m i l ar c al c ul ati on s ar e s ho w n i n t he att ac he d s pr ea dshee t f or #3 m ak i ng r oo m ba gh ou s e (ES

­ 3­ M R

­ B H )

, #4 gr i nd i ng r oo m ba gh ou s e (ES

­ 4­ GR

­ B H )

, #4 m ak i ng r oo m ba gh ou s e (ES

­ 4­ M R

­ B H )

, #4 du m pi ng an d

c r ushi ng

, an d #4 gr ou nd m ater i al s t or ag e.B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 38

**GENERA L**  **C ON**  **D I**  **T I**  **ON S** 

T he pe r m i t c on t ai ns ge ne r al c on di t i on s r eq ui r ed by 40 C FR P ar t 70 an d 9 V

A C 5­ 80

­ 11 0 t ha t ap pl i es t o al l

Fed er al Op er ati ng pe r m i t s ou r c es. T he s e i nc l ud e re qu i r em en t s f or s ub m i t t i ng s em i

­ an nu al m on i t or i ng

r ep or t s an d an ann ua l c om pl i an c e c er t i f i c ati on r ep or t

. T he pe r m i t al s o re qu i r es no t i f i c ati on of de v i ati on s

f r om pe r m i t r eq ui r em en t s or an y ex c ess em i s s i on s

.

**C om**  **m ent**  **s on Ge**  **nera l**  **C ondi**  **t i**  **ons**

**B**

**. P**  **ermi t**  **E xpirat**  **i on** 

T hi s c on di t i on r ef er s t o t he B oa r d t ak i ng ac t i on on a per m i t ap pl i c ati on

. T he B oa r d i s t he S t ate A i r

P ol l uti on C on t r ol B oa r d. T he au t ho r i t y t o t ak e ac t i on on pe r m i t ap pl i c ati on ( s ) ha s be en de l eg ated t o t he

R eg i on s as al l ow ed by §§

 2.1­ 20

. 01 : 2 and §1 0.1­ 11 85 of t he C od e of V

irg inia, an d t he “ D ep ar t m en t of

E nv i r on m en t al Qu al i t y A ge nc y P ol i c y S t atem en t N o. 3­ 20 01 ”

.

**F. Fail**  **ure/M alfunct**  **i on**  **R eport**  **i ng** 

S ec t i on 9 V A C 5­ 20

­ 18 0 re qu i r es m al f un c t i on an d ex

c ess es em i s s i on s r ep or t i ng w i t hi n 4 ho ur s

. S ec t i on 9 V A C 5­ 80

­ 25 0 al s o re qu i r es m al f un c t i on r ep or t i ng ; ho w ev er

, r ep or t i ng i s r eq ui r ed w i t hi n 2

da y s

. S ec t i on 9 V A C 5­ 20

­ 18 0 i s f r om t he ge ne r al r eg ul ati on s

. A l l af

f ec t ed f ac i l i t i es ar e s ub j ec t t o t hi s

s ec t i on i nc l ud i ng T i t l e 5 f ac i l i t i es. S ec t i on 9 V

A C 5­ 80

­ 25 0 i s f r om t he T i t l e 5 r eg ul ati on s

. T i t l e 5

f ac i l i t i es ar e s ub j ec t t o both S ec t i on s

. A f ac i l i t y m ay m ak e a s i ng l e re po r t t ha t m ee t s t he r eq ui r em en t s

of 9 V A C 5­ 20

­ 18 0 and 9 V A C 5­ 80

­ 25 0. T he r ep or t m ust be m ad e w i t hi n 4 da y t i m e busi ne s s ho ur s of

t he m al f un c t i on

.

**J. P**  **ermi t**  **M odi**  **f i**  **ca t**  **i on** 

T hi s ge ne r al c on di t i on c i t es t he s ec t i on s t ha t f ol l ow :

9 V A C 5­ 80

­ 50 A pp l i c ab i l i t y

, Fed er al Op er ati ng P er m i t For S t ati on ar y S ou r c es

9 V A C 5­ 80

­ 19 0 C ha ng es t o P er m i t s

. 9 V A C 5­ 80

­ 26 0 E nf or c em en t

. 9 V A C 5­ 80

­ 11 00 A pp l i c ab i l i t y

, P er m i t s For N ew an d M od i f i ed S t ati on ar y S ou r c es

9 V A C 5­ 80

­ 17 90 A pp l i c ab i l i t y

, P er m i t s For M aj or S t ati on ar y S ou r c es an d M od i f i c ati on s Lo c ated i n

P r ev en t i on of S i gn i f i c an t D eter i or ati on A r ea s

9 V A C 5­ 80

­ 20 00 A pp l i c ab i l i t y

, P er m i t s f or M aj or S t ati on ar y S ou r c es an d M aj or M od i f i c ati on s

Lo c ati ng i n No na t t ai nm en t A r ea s



### U

**. M**  **alfunct i**  **on as**  **an A f**  **f i**  **rm at**  **i ve**  **D ef**  **ens e** 

T he r eg ul ati on s c on t ai n t w o re po r t i ng r eq ui r em en t s f or m al f un c t i on s t ha t c oi nc i de

. T he r ep or t i ng

r eq ui r em en t s ar e l i s t ed i n s ec t i on 9 V A C 5­ 80

­ 25 0 and 9 V A C 5­ 20

­ 18 0. T he m al f un c t i on r eq ui r em en t s

ar e l i s t ed i n Gen er al C on di t i on U an d Gen er al C on di t i on F. For f ur t he r ex pl an ati on s ee t he c om m en t s

on ge ne r al c on di t i on F.



### Y

**. A**  **sbe st**  **os Re qui**  **rement s** 

T he V i r gi ni a De pa r t m en t of La bo r an d I nd ust r y un de r S ec t i on 40

. 1­ 51

. 20 of t he C od e of V i r gi ni a al s oB r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 39

ho l ds au t ho r i t y t o enf or c e 40 CFR 61 s ub pa r t M

, N ati on al E m i s s i on S t an da r ds f or A s be s t os.

**S T**  **A T**  **E ON**  **LY A**  **P P**  **LI C**  **A B**  **LE R**  **E QU**  **I R**  **E M**  **E N**  **T S** 

T he r e ar e not an y s t ate on l y r eq ui r em en t s i n t hi s T i t l e V pe r m i t

.

**FU T**  **U R**  **E A**  **P P**  **LI C**  **A B**  **LE R**  **E QU**  **I R**  **E M**  **E N**  **T S** 

A s s t ated abo v e, P l an t #3 w i l l be s ub j ec t t o 40 CFR 63 S ub pa r t J J J J J i n 200 6. A t t ha t t i m e, P l an t #3 m ust

ei t he r t ak e a f ed er al l y en f or c ea bl e l i m i t ati on t o 87,600 t on s of f i r ed br i c k pe r y ea r or m ust i nst al l c on t r ol

eq ui pm en t s uf f i c i en t t o al l ow i t t o m ee t t he s t an da r ds i n 40 CFR 63 S ub pa r t J J J J J f or l ar ge

, ex i s t i ng k i l ns.

**I N**  **A P**  **P LI**  **C A**  **B LE**  **R E**  **QU I**  **R E**  **M E**  **N T**  **S**

T he pe r m i t t ee i de nti f i ed no s pe c i f i c i na pp l i c ab l e re qu i r em en t s i n t he ap pl i c ati on

.

**C OM**  **P LI**  **A N**  **C E**  **P LA**  **N**

N o c om pl i an c e pl an i s ne ed ed f or t hi s f ac i l i t y

.

**I N**  **S I**  **GN I**  **FI C**  **A N**  **T E**  **M I**  **S S**  **I ON**  **U N**  **I T**  **S**

N o uni t s ar e c on s i de r ed i nsi gn i f i c an t at t hi s f ac i l i t y du e t o t he ne w s ou r c e re v i ew pe r m i t t i ng s t atus f or P l an t s

#3 an d P l an t s #4

. P l an t #3 w as pe r m i t t ed as a s y ntheti c m i no r s ou r c e und er m i no r ne w s ou r c e re v i ew

pe r m i t t i ng

. T he po l l utant of c on c er n w as P M / P M 10

. T he c ur r en t N S R pe r m i t l i m i t s P l an t #3 t o 99.7 t py of

P M / P M 10

. T hi s i s ap pr op r i ate s i nc e no pub l i c no t i c e or pu bl i c he ar i ng

, as r eq ui r ed by t he m i no r ne w s ou r c e

r ev i ew r eg ul ati on s f or “ s t ate m aj or ” f ac i l i t i es, w as he l d. S i nc e al l un i t s at P l an t #3 em i t s om e P M 10

, no un i t

m ay be c on s i de r ed i nsi gn i f i c an t s i nc e i t s c on t r i bu t i on t o t he ov er al l em i s s i on s c ap m ust be ev al ua t ed f or

c om pl i an c e pur po s es.

P l an t #4 w as al s o per m i t t ed un de r t he m i no r ne w s ou r c e re v i ew r eg ul ati on s

, pr i or t o t he pr om ul ga t i on of t he

v er s i on Y Y r eg ul ati on s ( 9 V A C 5­ 80 A r t i c l e 6)

. T he r ef or e, s i nc e t he c ur r en t l y pe r m i t t ed an d ope r ati ng

f ac i l i t y w as a s y ntheti c m i no r f ac i l i t y ( <10 0 t py of an y c r i t er i a pol l utant), an i nc r ea s e f or t he ne w f ac i l i t y of up

t o 99 t py c ou l d be al l ow ed f or c r i t er i a pol l utants be f or e “s t ate m aj or ” r eq ui r em en t s f or pu bl i c no t i c e and

pu bl i c he ar i ng w er e t r i gg er ed

. I t s ho ul d be noted t ha t v er s i on Y

Y c ha ng ed t he pu bl i c no t i c e/pub l i c he ar i ng

t r i gg er t o a pa s t ac t ua l t o f utur e potenti al t est

. K i l n #4 w as bu i l t w i t h a dr y l i m e i nj ec t i on ba gh ou s e and t he

P M 10 l i m i t ati on f or t he en t i r e P l an t #4 i s s et at 75

. 5 t py

. For P l an t #4

, t he po l l utant of m ost c on c er n i s

c ar bo n m on ox i de

, w hi c h w as pe r m i t t ed at 97

. 9 t py

. H ow ev er

, t he P M 10 l i m i t ati on i s ba s ed on af t er c on t r ol

em i s s i on f ac t or s an d t he r ef or e al l P M 10 s ou r c es of em i s s i on s m ust be c on s i de r ed f or t he c ap

.

T he r ef or e, al l em i s s i on un i t s ar e l i s t ed as s i gn i f i c an t em i s s i on s un i t s f or t hi s pe r m i t

.

**C ON**  **FI D**  **E N**  **T I**  **A L**  **I N**  **FOR M**  **A T**  **I ON** 

T hi s pe r m i t c on t ai ns no c on f i de nti al i nf or m ati on

, no r do es t he ap pl i c ati on f or t he pe r m i t

.

**P U**  **B LI**  **C P**  **A R**  **T I**  **C I**  **P A**  **T I**  **ON**

T he pr op osed per m i t w as pl ac ed on pu bl i c no t i c e i n t he **R i**  **chmo nd**  **T i**  **m es**  **D i**  **spa t**  **ch** on **June 13** 

**, 20**  **05** an d

en de d on J ul y 12

, 20 05

. T he R eg i on 3 E P A f or t y

­ f i v e day r ev i ew pe r i od en de d A ug ust 27

, 20 05

.B r i c k an d T i l e Co r po r ati on of La w r en c ev i l l e

P l an t s 3 and 4

P R O­ 30 87 2

S t atem en t of B asi s

P ag e 40

A t t ac hm en t s :

A t t ac hm en t 1: 20 03 A nn ua l up da t e

A t t ac hm en t 2: E m i s s i on l i m i t ati on s pr ea dshee t s