Indented Bill of Materials

0 V Battery Subsystem V Battery 

Subsystem

1 $0.00 56.7351 lb $0.00 56.7351 lb

1 V Tray - Battery V Tray - Battery 1 Steel Stamping $0.00 7.4890 lb $0.00 7.4890 lb

2 V Tray - Battery V Tray - Battery 1 Steel Stamping $0.00 4.1936 lb $0.00 4.1936 lb

3 V Tray - Battery V Tray - Battery 1 Steel Stamping $0.00 4.1600 lb $0.00 4.1600 lb

4 V Tray - Battery V Tray - Battery 1 Steel Stamping $0.00 4.1600 lb $0.00 4.1600 lb

3 v Weld Nut - Projection v Weld Nut - 

Projection

12 $0.00 0.0028 lb $0.00 0.0336 lb

2 v Bracket # 1 - Batt. Tray v Bracket # 1 - 

Batt. Tray

1 Stamped Steel $0.00 0.1210 lb $0.00 0.1210 lb

3 v Bracket # 1 - Batt. Tray v Bracket # 1 - 

Batt. Tray

1 Stamped Steel $0.00 0.1210 lb $0.00 0.1210 lb

2 V Bracket #2 - Battery Tray V Bracket #2 - 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.9024 lb $0.00 0.9024 lb

3 V Bracket #2 - Battery Tray V Bracket #2 - 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.7084 lb $0.00 0.7084 lb

4 V Bracket #2 - Battery Tray V Bracket #2 - 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.7000 lb $0.00 0.7000 lb

4 v Weld Nut - Projection v Weld Nut - 

Projection

3 $0.00 0.0028 lb $0.00 0.0084 lb

3 V Hinge Bracket - Access Door V Hinge Bracket 

- Access Door

2 Steel Low 

Carbon Draw 

Quality

$0.00 0.0750 lb $0.00 0.1500 lb

4 V Hinge Bracket - Access Door V Hinge Bracket 

- Access Door

2 Steel Low 

Carbon Draw 

Quality

$0.00 0.0375 lb $0.00 0.1500 lb

3 V Bracket - Weld Stud V Bracket - 

Weld Stud

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0348 lb $0.00 0.0348 lb

4 V Bracket - Weld Stud V Bracket - Weld 

Stud

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0348 lb $0.00 0.0348 lb

3 V Weld Stud V Weld Stud 1 Commodity 

Pricing

$0.00 0.0092 lb $0.00 0.0092 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 1 of 11

Copyright 2005© Munro & Associates, Inc.
2 V Bracket #3 - Battery Tray V Bracket #3 - 

Battery Tray

1 $0.00 0.5116 lb $0.00 0.5116 lb

3 V Bracket #3 - Battery Tray V Bracket #3 - 

Battery Tray

1 $0.00 0.4256 lb $0.00 0.4256 lb

4 V Bracket #3 - Battery Tray V Bracket #3 - 

Battery Tray

1 $0.00 0.4256 lb $0.00 0.4256 lb

3 V Bracket - Stand Off V Bracket - 

Stand Off

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0420 lb $0.00 0.0420 lb

4 V Bracket - Stand Off V Bracket - 

Stand Off

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0420 lb $0.00 0.0420 lb

3 V Bracket - Weld Stud V Bracket - 

Weld Stud

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0348 lb $0.00 0.0348 lb

4 V Bracket - Weld Stud V Bracket - Weld 

Stud

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0348 lb $0.00 0.0348 lb

3 V Weld Stud V Weld Stud 1 Commodity 

Pricing

$0.00 0.0092 lb $0.00 0.0092 lb

2 V Bracket #4- Battery Tray V Bracket #4- 

Battery Tray

1 $0.00 0.2130 lb $0.00 0.2130 lb

3 V Bracket #4- Battery Tray V Bracket #4- 

Battery Tray

1 $0.00 0.2130 lb $0.00 0.2130 lb

2 V Bracket # 5- Battery Tray V Bracket # 5- 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.5116 lb $0.00 0.5116 lb

3 V Bracket # 5- Battery Tray V Bracket # 5- 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.4256 lb $0.00 0.4256 lb

4 V Bracket # 5- Battery Tray V Bracket # 5- 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.4256 lb $0.00 0.4256 lb

3 V Bracket - Stand Off V Bracket - 

Stand Off

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0420 lb $0.00 0.0420 lb

4 V Bracket - Stand Off V Bracket - 

Stand Off

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0420 lb $0.00 0.0420 lb

3 V Bracket - Weld Stud V Bracket - 

Weld Stud

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0348 lb $0.00 0.0348 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 2 of 11

Copyright 2005© Munro & Associates, Inc.
4 V Bracket - Weld Stud V Bracket - Weld 

Stud

1 Steel Low 

Carbon Draw 

Quality

$0.00 0.0348 lb $0.00 0.0348 lb

3 V Weld Stud V Weld Stud 1 Commodity 

Pricing

$0.00 0.0092 lb $0.00 0.0092 lb

2 V Bracket #6 - Battery Tray V Bracket #6 - 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 1.0336 lb $0.00 1.0336 lb

3 V Bracket #6 - Battery Tray V Bracket #6 - 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 1.0000 lb $0.00 1.0000 lb

4 V Bracket #6 - Battery Tray V Bracket #6 - 

Battery Tray

1 Steel Low 

Carbon Draw 

Quality

$0.00 1.0000 lb $0.00 1.0000 lb

3 v Weld Nut - Projection v Weld Nut - 

Projection

12 $0.00 0.0028 lb $0.00 0.0336 lb

2 V Clip - Rosebud WH V Clip - Rosebud 

WH

1 Polypropylene $0.00 0.0022 lb $0.00 0.0022 lb

1 V Battery Disconnect Unit V Battery 

Disconnect Unit

1 $0.00 1.5714 lb $0.00 1.5714 lb

2 V Chassis - Battery Disconn 

Unit

V Chassis - 

Battery Disconn 

Unit

1 ABS $0.00 0.7500 lb $0.00 0.7500 lb

3 V Stud - Postive Terminal V Stud - Postive 

Terminal

1 OVERMOLDED 

STEEL

$0.00 0.0000 lb $0.00 0.0000 lb

3 V Stud - Negative Terminal V Stud - 

Negative 

Terminal

1 OVERMOLDED 

STEEL

$0.00 0.0000 lb $0.00 0.0000 lb

3 V Chassis - Battery Disconn 

Unit

V Chassis - 

Battery Disconn 

Unit

1 ABS $0.00 0.7500 lb $0.00 0.7500 lb

2 V Module - Auto Batt. 

Discharge

V Module - Auto 

Batt. Discharge

1 $0.00 0.5437 lb $0.00 0.5437 lb

2 V Screw - Batt. Discharge Mod. V Screw - Batt. 

Discharge Mod.

2 $0.00 0.0082 lb $0.00 0.0164 lb

2 V Bus Bar - Auto Discharge V Bus Bar - Auto 

Discharge

1 Copper $0.00 0.0471 lb $0.00 0.0471 lb

2 V Nut - Bus Bar Auto Discharge V Nut Cable to 

Battery Terrminal

1 $0.00 0.0154 lb $0.00 0.0154 lb

2 V Stud - Fusable Link V Stud - Fusable 

Link

1 $0.00 0.0000 lb $0.00 0.0000 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 3 of 11

Copyright 2005© Munro & Associates, Inc.
2 V Fuse - BAttery Disconnect 

Box

V Fuse - 

BAttery 

Disconnect Box

1 $0.00 0.0207 lb $0.00 0.0207 lb

2 V Nut Fusable link V Nut Fusable 

link

1 $0.00 0.0188 lb $0.00 0.0188 lb

2 V Signal Module - Battery V Signal 

Module - 

Battery

1 $0.00 0.1565 lb $0.00 0.1565 lb

2 V Screw - Batt. Signal Module V Screw - Batt. 

Signal Module

2 Steel $0.00 0.0014 lb $0.00 0.0028 lb

1 V Screw- Batt. Disconn.Unit to 

Tray

V Screw- Batt. 

Disconn.Unit to 

Tray

3 $0.00 0.0063 lb $0.00 0.0189 lb

1 V Screw- Batt. Disconn.Unit to 

Tray Bracket

V Screw- Batt. 

Disconn.Unit to 

Tray Bracket

1 $0.00 0.0048 lb $0.00 0.0048 lb

1 V Harness-Battery Pack 

Assembly

V 

HarnessBattery Pack 

Assembly

1 $0.00 1.9828 lb $0.00 1.9828 lb

2 V Harness-Battery Pack 

Assembly

V 

HarnessBattery Pack 

Assembly

1 $0.00 0.8450 lb $0.00 0.8450 lb

2 V Harness Batt. Pack Signal V Harness Batt. 

Pack Signal

1 $0.00 0.4650 lb $0.00 0.4650 lb

2 V Harness- Interface V HarnessInterface1 $0.00 0.4300 lb $0.00 0.4300 lb

2 V Battery Control PCB 

Assembly

V Battery 

Control PCB 

Assembly

1 $0.00 0.2428 lb $0.00 0.2428 lb

1 V Screw-Batt. Disconn SW Assy V Screw-Batt. 

Disconn SW 

Assy

3 $0.00 0.0010 lb $0.00 0.0030 lb

1 V Screw - Batt. Harn. Integral 

PCB 

V Screw - Batt. 

Harn. Integral 

PCB -

5 $0.00 0.0014 lb $0.00 0.0070 lb

1 V Nut - Auto Discharge Unit post V Nut - Auto 

Discharge Unit 

post

2 $0.00 0.0065 lb $0.00 0.0130 lb

1 V Battery Module - NMH V Battery 

Module - NMH

3 Nickel Metal 

Hydride

$0.00 12.8451 lb $0.00 38.5353 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 4 of 11

Copyright 2005© Munro & Associates, Inc.
2 V Carrier - Battery Module V Carrier - 

Battery Module

1 Galvinized Steel $0.00 1.6658 lb $0.00 4.9974 lb

3 V Chassis Side Panel - Batt. 

Module

V Chassis Side 

Panel - Batt. 

Module

2 $0.00 0.7660 lb $0.00 4.5960 lb

4 V Chassis Side Panel- Battery 

Disconn Unit

V Chassis Side 

Panel - Batt. 

Module

1 $0.00 0.7660 lb $0.00 4.5960 lb

3 V Straps- Battery Module 

chassis

V StrapsBattery Module 

chassis

6 $0.00 0.0223 lb $0.00 0.4014 lb

4 V Straps- Battery Module 

chassis

V StrapsBattery Module 

chassis

1 $0.00 0.0223 lb $0.00 0.4014 lb

2 V Battery - NiMH V Battery - 

NiMH

2 $0.00 5.1000 lb $0.00 30.6000 lb

3 V Battery Cell Case V Battery Cell 

Case

1 Polypropylene $0.00 0.0000 lb $0.00 0.0000 lb

4 V Battery Cell Case Lid V Battery Cell 

Case Lid

1 $0.00 0.0000 lb $0.00 0.0000 lb

4 V Battery Cell Case Outer 

Walls

V Battery Cell 

Case Outer 

Walls

1 $0.00 0.0000 lb $0.00 0.0000 lb

4 V Battery Cell Case Terminal 

Carrier

V Battery Cell 

Terminal 

Carrier

1 $0.00 0.0000 lb $0.00 0.0000 lb

5 V Battery Cell Case Terminal 

Carrier

V Battery Cell 

Terminal 

Carrier

1 $0.00 0.0000 lb $0.00 0.0000 lb

6 V Battery Cell Case Terminal 

Carrier

V Battery Cell 

Terminal Carrier

1 $0.00 0.0000 lb $0.00 0.0000 lb

4 V Battery Cell Case Floor V Battery Cell 

Case Floor

1 PPE PS 10 GF $0.00 0.0000 lb $0.00 0.0000 lb

2 V Separator - Battery Chassis V Separator - 

Battery Chassis

2 Aluminum $0.00 0.3300 lb $0.00 1.9800 lb

3 V Separator - Battery Chassis V Separator - 

Battery Chassis

2 Aluminum $0.00 0.1650 lb $0.00 1.9800 lb

2 V Sensor - Battery Temp V Sensor - 

Battery Temp

1 $0.00 0.0115 lb $0.00 0.0345 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 5 of 11

Copyright 2005© Munro & Associates, Inc.
2 VTerminal Post Bracket - 

Battery

V Pos Terminal 

Post Bracket - 

Battery

1 Stainless Steel $0.00 0.2870 lb $0.00 0.8610 lb

3 V Pos Terminal Post Bracket - 

Battery

V Pos Terminal 

Post Bracket - 

Battery

1 Stainless Steel $0.00 0.1291 lb $0.00 0.3873 lb

4 V Pos Terminal Post Bracket - 

Battery

V Pos Terminal 

Post Bracket - 

Battery

1 Stainless Steel $0.00 0.1291 lb $0.00 0.3873 lb

3 V Neg Terminal Post Bracket - 

Battery

V Pos Terminal 

Post Bracket - 

Battery

1 Stainless Steel $0.00 0.1291 lb $0.00 0.3873 lb

4 V Neg Terminal Post Bracket - 

Battery

V Pos Terminal 

Post Bracket - 

Battery

1 Stainless Steel $0.00 0.1291 lb $0.00 0.3873 lb

3 V Stud - Batt. Cell Terminal V Stud - Batt. 

Cell Terminal

2 Stainless Steel $0.00 0.0109 lb $0.00 0.0654 lb

3 V Insulator strip - Batt. Terminal V Insulator strip - 

Batt. Terminal

1 Plastic $0.00 0.0012 lb $0.00 0.0036 lb

3 v Label - Part No. Manuf. v Label - Part 

No. Manuf.

2 Polyethylene $0.00 0.0029 lb $0.00 0.0174 lb

2 V Screw Terminal Post Bracket - 

Battery

V Screw 

Terminal Post 

Bracket - Battery

4 $0.00 0.0052 lb $0.00 0.0624 lb

1 V Screw - Battery module - tray V Screw - 

Battery module - 

tray

12 $0.00 0.0033 lb $0.00 0.0396 lb

1 V Cable-Positive Battery Short V 

Cable-Positive 

Battery 3-6

1 Copper $0.00 0.2250 lb $0.00 0.2250 lb

1 V Cable-Positive Battery 1-4 V 

Cable-Positive 

Battery 1-4

1 Copper $0.00 0.2250 lb $0.00 0.2250 lb

1 V Cable-Positive Battery 

2-Service Terminal

V 

Cable-Positive 

Battery 

2-Service 

Terminal

1 Copper $0.00 0.3850 lb $0.00 0.3850 lb

1 V Cable-Negative Cable 

Service Terminal

V 

Cable-Negative 

Cable 5- 

Service 

Terminal

1 Copper $0.00 0.1850 lb $0.00 0.1850 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 6 of 11

Copyright 2005© Munro & Associates, Inc.
1 V Tie Wrap V Tie Wrap 

Cables

2 Nylon 6 $0.00 0.0007 lb $0.00 0.0014 lb

1 V Nut Cable to Battery Terrminal V Nut Cable to 

Battery Terrminal

7 $0.00 0.0154 lb $0.00 0.1078 lb

1 V Cover- Battery Terminal 

Protective

V Cover- Battery 

Terminal 

Protective

4 Rubber $0.00 0.0026 lb $0.00 0.0104 lb

1 V Battery Pack Lid V Battery Pack 

Lid

1 Stamped Steel $0.00 3.9849 lb $0.00 3.9849 lb

2 V Battery Pack Lid V Battery Pack 

Lid

1 Stamped Steel $0.00 3.9606 lb $0.00 3.9606 lb

3 V Battery Pack Lid V Battery Pack 

Lid

1 Stamped Steel $0.00 3.9430 lb $0.00 3.9430 lb

4 V Battery Pack Lid V Battery Pack 

Lid

1 Stamped Steel $0.00 3.9430 lb $0.00 3.9430 lb

3 v Weld Nut - Projection v Weld Nut - 

Projection

4 $0.00 0.0028 lb $0.00 0.0112 lb

3 V Weld Nut - Projection Large V Weld Nut - 

Projection Large

1 $0.00 0.0064 lb $0.00 0.0064 lb

2 V Velcro Patch V Velcro Patch 3 Velcro $0.00 0.0049 lb $0.00 0.0147 lb

2 V Label - 36V Caution V Label - 36V 

Caution

1 Polyethylene $0.00 0.0030 lb $0.00 0.0030 lb

2 V Label - Bar Code V Label - Bar 

Code

1 Polyethylene $0.00 0.0031 lb $0.00 0.0031 lb

2 v Label - NiMH Recycle v Label - NiMH 

Recycle

1 Polyethylene $0.00 0.0013 lb $0.00 0.0013 lb

2 V Clip - Rosebud WH V Clip - Rosebud 

WH

1 Polypropylene $0.00 0.0022 lb $0.00 0.0022 lb

1 V Screw - Battery Pack Lid V Screw - 

Battery Pack Lid

12 $0.00 0.0038 lb $0.00 0.0456 lb

1 V Fan - Battery Pack Cooling V Fan - Battery 

Pack Cooling

1 $0.00 0.8386 lb $0.00 0.8386 lb

2 V Housing - Battery Fan V Housing - 

Battery Fan

1 $0.00 0.4413 lb $0.00 0.4413 lb

3 V Housing - Battery Fan V Housing - 

Battery Fan

1 $0.00 0.4413 lb $0.00 0.4413 lb

4 V Housing - Battery Fan V Housing - 

Battery Fan

1 $0.00 0.4413 lb $0.00 0.4413 lb

2 V Fan Assy - Batt. Cooling V Fan Assy - 

Batt. Cooling

1 $0.00 0.3664 lb $0.00 0.3664 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 7 of 11

Copyright 2005© Munro & Associates, Inc.
3 V Housing - Battery Fan Motor V Housing - 

Battery Fan 

Motor

1 Stamped Steel $0.00 0.0509 lb $0.00 0.0509 lb

4 V Housing - Battery Fan Motor V Housing - 

Battery Fan 

Motor

1 Stamped Steel $0.00 0.0509 lb $0.00 0.0509 lb

3 V Magnet- Fan Motor V Magnet- Fan 

Motor

1 Plastic Molded 

Magnet

$0.00 0.0481 lb $0.00 0.0481 lb

3 V Bushing - Brass V Bushing - Fan 

Motor Shaft

1 Brass $0.00 0.0038 lb $0.00 0.0038 lb

3 V Shaft- Fan Motor V Shaft- Fan 

Motor

1 Stainless Steel $0.00 0.0036 lb $0.00 0.0036 lb

3 V Spring - Fan Motor Shaft V Spring - Fan 

Motor Shaft

1 Spring Steel $0.00 0.0001 lb $0.00 0.0001 lb

3 V Bearing - Fan Motor V Bearing - Fan 

Motor

2 Commodity 

Pricing

$0.00 0.0017 lb $0.00 0.0034 lb

3 V Clip Spring - Fan Motor Shaft V Clip Spring - 

Fan Motor Shaft

1 Commodity 

Pricing

$0.00 0.0000 lb $0.00 0.0000 lb

3 V Blade - Fan V Blade - Fan 1 ABS $0.00 0.0336 lb $0.00 0.0336 lb

3 V Chassis - Batt. Fan V Chassis - 

Batt. Fan

1 PBT $0.00 0.1310 lb $0.00 0.1310 lb

4 V Chassis - Batt. Fan V Chassis - 

Batt. Fan

1 PBT $0.00 0.1310 lb $0.00 0.1310 lb

5 V Chassis - Batt. Fan V Chassis - Batt. 

Fan

1 PBT $0.00 0.1127 lb $0.00 0.1127 lb

5 V Shaft - Motor Stator V Shaft - Motor 

Stator

1 Brass $0.00 0.0183 lb $0.00 0.0183 lb

6 V Shaft - Motor Stator V Shaft - Motor 

Stator

1 Brass $0.00 0.0183 lb $0.00 0.0183 lb

3 V PCB - Batt Fan V PCB - Batt 

Fan

1 Commodity 

Pricing

$0.00 0.0250 lb $0.00 0.0250 lb

3 V Stator Windings - Batt. Fan 

Assy

V Stator 

Windings - Batt. 

Fan Assy

1 Commodity 

Prcing

$0.00 0.0669 lb $0.00 0.0669 lb

2 V Screw - Batt. Fan to Housing V Screw - Batt. 

Fan to Housing

4 $0.00 0.0052 lb $0.00 0.0208 lb

2 V Label - Bar Code Batt. Fan V Label - Bar 

Code Batt. Fan

1 Polyethylene $0.00 0.0002 lb $0.00 0.0002 lb

2 V Label - Batt. Fan Warning V Label - Batt. 

Fan Warning

1 Polyethylene $0.00 0.0013 lb $0.00 0.0013 lb

2 V Seal - BAtt. Fan - Case V Seal - BAtt. 

Fan - Case

2 FOAM $0.00 0.0043 lb $0.00 0.0086 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 8 of 11

Copyright 2005© Munro & Associates, Inc.
1 V Screw- Battery Pack Cooling 

Fan

V Screw- Battery 

Pack Cooling 

Fan

4 $0.00 0.0100 lb $0.00 0.0400 lb

1 V Battery Pack Service Door V Battery Pack 

Service Door

1 Stamped Steel $0.00 1.0100 lb $0.00 1.0100 lb

2 V Battery Pack Service Door V Battery Pack 

Service Door

1 Stamped Steel $0.00 1.0100 lb $0.00 1.0100 lb

3 V Battery Pack Service Door V Battery Pack 

Service Door

1 Stamped Steel $0.00 1.0100 lb $0.00 1.0100 lb

1 V Screw Battery Pack Service 

Door

V Screw Battery 

Pack Service 

Door

1 $0.00 0.0116 lb $0.00 0.0116 lb

0 V Nut, Upper Bracket, 36V 

Harness

V Nut, Upper 

Bracket, 36V 

Harness

2 $0.00 0.0070 lb $0.00 0.0140 lb

0 V Bolt, Harness Asm. Large V Bolt, Harness 

Asm. Large

4 $0.00 0.0400 lb $0.00 0.1600 lb

0 V Bolt, Small, 36V Harness Asm V Bolt, Small, 

36V Harness 

Asm

3 $0.00 0.0170 lb $0.00 0.0510 lb

0 V Nut, Harness Asm. V Nut, Harness 

Asm.

2 $0.00 0.0270 lb $0.00 0.0540 lb

0 V PEB Assembly V PEB 

Assembly

1 $0.00 20.0200 lb $0.00 20.0200 lb

1 V Bracket, PEB V Bracket, PEB 1 $0.00 2.9850 lb $0.00 2.9850 lb

1 V Bolt PEB Bracket V Bolt PEB 

Bracket

7 $0.00 0.0150 lb $0.00 0.1050 lb

1 V PEB Module V PEB Module 1 $0.00 16.9260 lb $0.00 16.9260 lb

2 V PEB Ground Strap Asm V PEB Ground 

Strap Asm

1 $0.00 0.0770 lb $0.00 0.0770 lb

2 V Nut Ground to PEB V M6 Flange Nut 1 $0.00 0.0090 lb $0.00 0.0090 lb

2 V PEB Connector Module 8 Pin V PEB 

Connector 

Module 8 Pin

1 $0.00 1.5950 lb $0.00 1.5950 lb

2 V Bolt PEB Connector Mod 8 Pin V Bolt M6x15 

Hex and Philips 

w lock washer

4 $0.00 0.0120 lb $0.00 0.0480 lb

2 V PEB Cold Plate Cover V PEB Cold 

Plate Cover

1 $0.00 0.7700 lb $0.00 0.7700 lb

2 V PEB Cold Plate Cover Bolt V Bolt M6x15 

Hex and Philips 

w lock washer

10 $0.00 0.0120 lb $0.00 0.1200 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 9 of 11

Copyright 2005© Munro & Associates, Inc.
2 V DC-DC Terminal Housing V DC-DC 

Terminal 

Housing

1 $0.00 0.4200 lb $0.00 0.4200 lb

2 Nut - DC / DC Terminal Cover V M6 Flange Nut 3 $0.00 0.0090 lb $0.00 0.0270 lb

2 V PEB MG Terminal Housing V PEB MG 

Terminal 

Housing

1 $0.00 0.4850 lb $0.00 0.4850 lb

2 Nut - PEB to MG Cable Terminal 

Cover

V M6 Flange Nut 3 $0.00 0.0090 lb $0.00 0.0270 lb

2 V PEB Sheet Metal Wrap 

Around Cover

V PEB Sheet 

Metal Wrap 

Around Cover

1 $0.00 0.4550 lb $0.00 0.4550 lb

2 Screw, PEB Sheet Metal Cover V Screw 4 mm 

Pan Hd Philips

11 $0.00 0.0030 lb $0.00 0.0330 lb

2 V PEB Base Module V PEB Base 

Module

1 $0.00 2.3745 lb $0.00 2.3745 lb

3 V Main Circuit Board 

GD114438-2-3

V Main Circuit 

Board 

GD114438-2-3

1 $0.00 0.8090 lb $0.00 0.8090 lb

3 V Bolt, Short, Circuit Boards V Bolt, Short, 

Circuit Boards

13 $0.00 0.0030 lb $0.00 0.0390 lb

3 V Small Circuit Board 

GD114438-1-2

V Small Circuit 

Board 

GD114438-1-2

1 $0.00 0.0223 lb $0.00 0.0223 lb

3 V Bolt, Short, Circuit Boards V Bolt, Short, 

Circuit Boards

3 $0.00 0.0030 lb $0.00 0.0090 lb

3 V Bolt, Long, Small Board V Bolt, Long, 

Small Board

1 $0.00 0.0033 lb $0.00 0.0033 lb

3 V Copper Relay Piece V Copper Relay 

Piece

4 $0.00 0.0294 lb $0.00 0.1176 lb

3 V Bolt , Long, Ciruit Boards V Bolt , Long, 

Ciruit Boards

8 $0.00 0.0036 lb $0.00 0.0288 lb

3 V Seal, PEB Cover V Seal, PEB 

Cover

1 $0.00 0.0072 lb $0.00 0.0072 lb

3 V Cover PEB Unit V Cover PEB 

Unit

1 $0.00 1.2300 lb $0.00 1.2300 lb

3 V Stud PEB Cover V Stud PEB 

Cover

1 $0.00 0.0093 lb $0.00 0.0093 lb

3 V Bolt, Long, PEB Cover V Bolt, Long, 

PEB Cover

6 $0.00 0.0085 lb $0.00 0.0510 lb

3 V bolt Short, PEB Cover V bolt Short, 

PEB Cover

6 $0.00 0.0080 lb $0.00 0.0480 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Design Profit ®

Page 10 of 11

Copyright 2005© Munro & Associates, Inc.
0 V Nut, PEB to BIW V Nut, PEB to 

BIW

2 $0.00 0.0120 lb $0.00 0.0240 lb

0 V Bolt 36-V cable PEB V Bolt 36-V 

cable PEB

1 $0.00 0.0140 lb $0.00 0.0140 lb

0 V 12 volt Positive lead, PEB V 12 volt 

Positive Lead, 

PEB

1 $0.00 0.4588 lb $0.00 0.4588 lb

0 V Bolt 12-V cable PEB V Bolt 12-V 

cable PEB

1 $0.00 0.0140 lb $0.00 0.0140 lb

0 V Bolt 36-V PEB to Alternator V Bolt 36-V PEB 

to Alternator

3 $0.00 0.0110 lb $0.00 0.0330 lb

0 V Nut Cables to PEB V Nut Cable to 

PEB

5 $0.00 0.0100 lb $0.00 0.0500 lb

0 V Bolt, 12v Lead, PEB V Bolt, 12v Lead, 

PEB

1 $0.00 0.0100 lb $0.00 0.0100 lb

0 V Cover PEB V Cover PEB 1 $0.00 0.5680 lb $0.00 0.5680 lb

0 V Washer, Cover PEB V Washer, Cover 

PEB

3 $0.00 0.0005 lb $0.00 0.0015 lb

0 V Bolt PEB Cover V Bolt PEB 

Cover

3 $0.00 0.0150 lb $0.00 0.0450 lb

0 V Nut Ground Fuse box V Nut Ground 

Fuse box

1 $0.00 0.0180 lb $0.00 0.0180 lb

0 V lock, PEB Connectors V lock, PEB 

Connectors

2 $0.00 0.0030 lb $0.00 0.0060 lb

0 V Ground Strap, Rear Battery V Ground Strap, 

Rear Battery

1 $0.00 0.2630 lb $0.00 0.2630 lb

0 V Nut, Ground Strap, Rear 

Battery

V Nut, Ground 

Strap, Rear 

Battery

1 $0.00 0.0100 lb $0.00 0.0100 lb

0 V Engine Harness V Engine 

Harness

1 $0.00 8.6000 lb $0.00 8.6000 lb

V Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight

Piece Cost

(Total) Weight (Total)

Assembly Totals Report Totals Preassembled Totals

Analyzed Subs: 113

Unanalyzed Subs: 50

Parts: 333

Fasteners: 225

Parts+Unanalyzed: 383

Analyzed Subs: 0

Unanalyzed Subs: 0

Parts: 0

Fasteners: 0

Parts+Unanalyzed: 0

Piece Cost (Total): $0.00

Weight (Total): 87.1494 lb

Design Profit ®

Page 11 of 11

Copyright 2005© Munro & Associates, Inc.