NATL INST. OF STAND & TECH

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NBS

PUBLICATIONS

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a NBS TECHNICAL NOTE 1087

U.S. DEPARTMENT OF COMMERCE / National Bureau of Standards

Survey of Measurement Needs

in the Chemical and Related

Industries

J. Hord

100

.U5753

No. 1087

1985
The National Bureau of Standards' was established by an act of Congress on March 3, 1901. The

f Bureau's overall goal is to strengthen and advance the nation's science and technology and facilitate their effective application for public benefit. To this end, the Bureau conducts research and provides: (1) a

basis for the nation's physical measurement system, (2) scientific and technological services for industry and

government, (3) a technical basis for equity in trade, and (4) technical services to promote public safety.

The Bureau's technical work is performed by the National Measurement Laboratory, the National

Engineering Laboratory, the Institute for Computer Sciences and Technology, and the Center for Materials

Science.

The National Measurement Laboratory

Provides the national system of physical and chemical measurement;

coordinates the system with measurement systems of other nations and

furnishes essential services leading to accurate and uniform physical and

chemical measurement throughout the Nation's scientific community, in- dustry, and commerce; provides advisory and research services to other Government agencies; conducts physical and chemical research; develops,

produces, and distributes Standard Reference 'Materials; and provides

calibration services. The Laboratory consists of the following centers:

• Basic Standards2

• Radiation Research

• Chemical Physics

• Analytical Chemistry

The National Engineering Laboratory

Provides technology and technical services to the public and private sectors to address national needs and to solve national problems; conducts research in engineering and applied science in support of these efforts; builds and maintains competence in the necessary disciplines required to carry out this research and technical service; develops engineering data and measurement

capabilities; provides engineering measurement traceability services; develops

test methods and proposes engineering standards and code changes; develops

and proposes new engineering practices; and develops and improves

mechanisms to transfer results of its research to the ultimate user. The

Laboratory consists of the following centers:

Applied Mathematics

Electronics and Electrical Engineering2 Manufacturing Engineering

Building Technology

Fire Research

Chemical Engineering2

The Institute for Computer Sciences and Technology

Conducts research and provides scientific and technical services to aid Federal agencies in the selection, acquisition, application, and use of computer technology to improve effectiveness and economy in Government

operations in accordance with Public Law 89-306 (40 U.S.C. 759), relevant Executive Orders, and other directives; carries out this mission by managing

the Federal Information Processing Standards Program, developing Federal ADP standards guidelines, and managing Federal participation in ADP

voluntary standardization activities; provides scientific and technological advisory services and assistance to Federal agencies; and provides the technical foundation for computer-related policies of the Federal Government. The Institute consists of the following centers:

• Programming Science and

Technology

• Computer Systems

Engineering

The Center for Materials Science

Conducts research and provides measurements, data, standards, reference

materials, quantitative understanding and other technical information fundamental to the processing, structure, properties and performance of materials; addresses the scientific basis for new advanced materials technologies; plans

research around cross-country scientific themes such as nondestructive

evaluation and phase diagram development; oversees Bureau-wide technical programs in nuclear reactor radiation research and nondestructive evaluation; and broadly disseminates generic technical information resulting from

its programs. The Center consists of the following Divisions:

Inorganic Materials Fracture and Deformation3 Polymers

Metallurgy Reactor Radiation

'Headquarters and Laboratories at Gaithersburg, MD, unless otherwise noted; mailing address Gaithersburg, MD 20899.

2 Some divisions within the center are located at Boulder, CO 80303. 'Located at Boulder, CO, with some elements at Gaithersburg, MD.
NATIONAL BUREAU

OP STANDARDS

LSHARY

Survey of Measurement Needs in the

Chemical and Related Industries

J. Hord

Center for Chemical Engineering

National Engineering Laboratory

National Bureau of Standards

Boulder, Colorado 80303

f ¥ %

c\

U.S. DEPARTMENT OF COMMERCE, Malcolm Baldrige, Secretary

NATIONAL BUREAU OF STANDARDS, Ernest Ambler, Director

Issued July 1985
National Bureau of Standards Technical Note 1087

Natl. Bur. Stand. (U.S.), Tech Note 1087, 104 pages (July 1985)

CODEN:NBTNAE

U.S. GOVERNMENT PRINTING OFFICE

WASHINGTON: 1985

For sale by the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402
TABLE OF CONTENTS

1.0 INTRODUCTION 1

2.0 RESULTS OF SURVEY 2

2.1 DISCUSSION OF SPECIFIC SURVEY PARAMETERS 2 2.2 BRIEF SYNOPSIS OF ADDITIONAL SURVEY PARAMETERS 5

3.0 SUMMARY 6

4.0 REFERENCES 7

5.0 TABLES AND APPENDICES 7

Table 1. Survey Steering Committee 8

Table 2. Survey Respondents (by Name) 9 Survey Respondents (by Company) 12

Table 3 . Survey Form and Attachment 15

Table 4. Correlation Between Survey Form and Survey

Data Base Format 18

Appendix 1. Measurement Survey Data Base 19

Appendix 2. Industrial SECTORS Responding to Survey 73

Appendix 3. Measurement NEEDs Identified by Survey 74

Appendix 4. Measurement XTRANEEDs Identified by Survey 76

Appendix 5. Major Measurement Problem Areas Identified

by Survey 77

Appendix 6. The DRIVER (Incentive) for Improvement of

Measurement Capability 79

Appendix 7. The ENVIRONment in which the Measurement is Made ... 81

Appendix 8. The Desired Sensor Location- -SENSITE 83

Appendix 9. Is the Desired Instrument (Sensor) AVAILABLE? 85

Appendix 10. Measurement NEEDs Where the Desired Sensor or Measurement Method is not Currently AVAILABLE 86

Appendix 11. Measurement NEEDs by SECTOR 87

Appendix 12. Measurement NEEDs (by SECTOR) Where the Desired

Sensor or Measurement Method is not Currently

AVAILABLE 91

Appendix 13. Process Fluid (MEDIA) Where Measurement is Made. ... 93

Appendix 14. SERVICE Conditions for Desired Measurement (Sensor). . 95

Appendix 15. Electrical Service Classification (NEC) in

Sensor Environment 96

Appendix 16. Desired Location of Sensor (CALSITE) During

Calibration 97

Appendix 17. Desired STIMULUS for Calibration of Sensor 98

in
SURVEY OF MEASUREMENT NEEDS IN

THE CHEMICAL AND RELATED INDUSTRIES

J. Hord

Center for Chemical Engineering

National Engineering Laboratory

National Bureau of Standards

Boulder, Colorado 80303

A survey of measurement needs in the chemical and related process

industries has been completed, a data base established and reported herein.

Sixty-five people responded to the survey, representing the chemical, oil

and gas, pharmaceutical, electronic chemicals, energy, instrument

manufacturer, food, plastics, and other segments of American industry. The

respondents identified: 133 measurement problems of which 106 are defined

in detail; 27 measurement needs where no current measurement capability

exists (or is known); and three generic measurement areas (flow,

composition/concentration, and temperature) in need of improvement. The

survey revealed strong demands for improved in-line and in-reactor

measurements, in a processing plant environment, to improve process/product

quality and to reduce costs. The data base includes instrument (sensor)

technical specifications, service conditions, calibration and maintenance

requirements, and marketing information.

Key words: composition/concentration, data base, flow, humidity/moisture,

pH, quantity, survey, temperature

To meet reader and user needs, this report departs from the usual

NBS practice of using SI units. A full mix of units is used in

the data base because the measurement requirements on each data

sheet are reported as received from the survey respondent.

IV
1.0 INTRODUCTION

This survey was undertaken to establish a data base on measurement

needs in the chemical and related processing industries (CPI). The survey

was conducted as part of a continuing effort of the Center for Chemical

Engineering (CCE) to take an active role in focusing available resources

(government and private sector) on the most pressing and pervasive

measurement deficiencies within the CPI.

As a first step to identify these needs, the NBS/CCE sponsored an open

forum on "process measurement capabilities and needs" at the national AIChE

meeting in Denver, August 31, 1983. Then, on April 10, 1984, a small

planning workshop was held at NBS (in Gaithersburg, Maryland) to define the

survey procedures to be used, and the people to be contacted to acquire the

necessary data on measurement needs. In late April, CCE requested permission

from the Office of Management and Budget (0MB) to survey the private sector to

obtain the desired information. In late July, 0MB approval was granted and

the survey forms were promptly mailed to individuals targeted as experts in

specific fields of process instrumentation. Most survey responses were

returned by September 1984 and all were received by late December 1984. The

raw data were then compiled and analyzed, and the results are reported

herein.

This survey was made possible through the expertise and cooperation of

many people. The Steering Committee members that drafted the survey form

and provided the initial list of candidate respondents are listed in

Table 1. Table 2 acknowledges the 65 respondents who generously donated

their time to complete the survey forms. Table 3 shows the form (and

attachment) used in the survey.

2.0 RESULTS OF SURVEY

The tabulated survey data are presented in detail in Appendix 1. The

format used for these data is derived directly from the survey form

(Table 3) and the acronyms used in the data base format (Appendix 1) are identified on the first page of Appendix 1. Table 4 shows the correlation

between the survey form and the data base format. The 65 contributors to

the survey identified 106 primary measurement problems and an additional 27

secondary measurement problems.

As in any survey, the results are highly dependent upon representative

sampling of knowledgeable respondents. From the outset, this survey was

focused on the chemical and closely related processing industries.

Representation of various sectors of American industry in this survey is

indicated in Appendix 2. The reader should note that this listing is

approximate in nature, i.e., many respondents represent diversified firms and

more than one (as listed) industrial sector. Because of the pervasive

diversity of these industries, it was expected that a wide variety of

specialty measurement problems would be identified. This full range of

measurement needs is listed in alphabetical order in Appendix 3. Additional

measurement needs (of secondary importance) are alphabetically listed in

Appendix 4. Measurement requirements tend to be very process specific;

consequently, some very specific needs are identified in Appendices 3 and 4.
Nevertheless, a few generic measurement categories recurred frequently as major measurement problem areas as will be discussed in detail in that which

follows. These major measurement problem areas are listed in Appendix 5.

Before delving into the detailed results of this survey, it should be

pointed out that other related process measurement needs were identified in

the 1983 Denver AIChE meeting. Specific measurement problems were

identified for chemical substances that are difficult (e.g. corrosive,

toxic, etc.) to handle [1], for processing of synthetic films and fibers

[2], for petroleum refineries [3], and for on-line compositional analysis in

various CPI applications [4]. In addition, Frost [5] has clearly defined

(and discussed) the most pressing needs of the food industry. See also

Wagner et al. [6] for a comprehensive review of process instrumentation for

oilseeds, oil products, and combustible solvents.

The survey form used in this study produced data of varying degrees of

interest to different readers. For example, nearly all of the survey

parameters are of interest to sensor manufacturers and users, while

researchers will be most attentive to technical requirements such as accuracy, precision, range, and response. Incentive for manufacturers to

perform research to solve specific measurement problems is driven by

sensor/instrument sales potential as related to item (2i) of the survey

form. Recognizing this variation of interest for each reader, several

parameters were selected for detailed discussion on the assumption that they

were of common interest to all readers. The data sheets given in Appendix 1 permit individual readers to analyze the survey results and draw their own

conclusions. The subsequent Appendices (2-17) highlight specific

characteristics of those survey parameters selected for examination in this

survey report.

2.1 DISCUSSION OF SPECIFIC SURVEY PARAMETERS

The survey parameters selected for individual discussion herein are:

NEED, XTRANEED, DRIVER, ENVIRON, SENSITE, AVAILABLE, AND SECTOR.

NEED : The most important measurement problem(s) identified by each

contributor. Each measurement problem, described by a completed survey

form, is treated as a primary NEED. Each measurement problem, listed on line (lb) of the survey form and not described by a completed survey form,

is treated as a secondary or XTRANEED. A perusal of the NEEDs listed in

Appendix 3 reveals that the most common measurement problems involve sensing

of flow rate, composition/concentration, or temperature. To facilitate

study of NEEDs in each of these measurement areas, a separate listing is

given in Appendix 5. Flow is cited as a major problem area 32 times,

composition/concentration 27 times, and temperature 16 times. Looking back

at Appendix 3, we see that quantity-gauging (level, volume, weight) is cited

9 times, humidity/moisture 6 times, pH 4 times, particle size/distribution 3

times, and oxygen content 3 times. Numerous other specific measurement

problems are cited only once or twice.
Appendix 5 exhibits a wide variation of measurement problems within

each of the three most cited categories—flow, composition/concentration,

and temperature. In the flow category the need for improved liquid

flowmetering appears dominant, followed by demands for improved gas, steam,

and slurry flow measurement, respectively. There is no clear consensus of

opinion on the most prevalent composition/concentration measurement need or temperature measurement need. However, a weak repetition pattern occurs for

better temperature measurement in polymer processing and in combustion/

gasifier applications.

XTRANEED: The next most important measurement problem(s) identified by

contributors and not described in detail by a completed survey form.

Twenty-seven secondary needs were identified and are listed in Appendix 4.

Again, the measurement areas most cited were flow (11), composition/

concentration (6), and temperature (3). Combining NEEDs and XTRANEEDs the

total numbers for most cited measurement problem areas were: flow (43),

composition/concentration (33) —excluding humidity and oxygen content, and

temperature (19).

DRIVER: The primary driving force or incentive to improve measurement

capability for the defined NEED. As indicated in the listing of Appendix 6,

the dominant DRIVERS are improved process/product quality (66) and cost (34).

ENVIRON: The environment in which the sensor must function. A glance at

Appendix 7 shows that an overwhelming number of the measurement problems occur

in the plant (82) and nearly all of the rest occur in the lab (21).

SENSITE : The location (or "site") of the sensor within or relative to

the process equipment. The listing of this parameter in Appendix 8 shows a strong preference for sensing in-line (79), in the reactor (38), or on-line

(18). "In-line" has its usual meaning of making measurements with the sensor "in the flowing process stream." In this survey "on-line" is defined

as making measurements with the sensor in "a stream withdrawn from the

process.

AVAILABLE : The availability of the desired sensor or instrument in the

commercial marketplace or via in-house research, design, and development.

Referring to Appendix 9, it is apparent that commercial devices are available in most cases where measurement problems prevail ( "yes/com* 1" is

cited 62 times) but fail to meet user requirements. Counting both commercial

and in-house devices, 71 of the 106 measurement needs are partially (but

inadequately) satisfied. No sensors or measurement methods are currently

available (or else they are unknown) for 27 of the 106 cited measurement

needs. These "shortfalls" in measurement capability are alphabetically listed

in Appendix 10. A wide variety of special measurement problems are exhibited

with flow, composition/concentration, and temperature in greatest demand of

development of new measurement techniques. Again, liquid flowmetering seems

to be the most common problem, followed closely by one-of-a-kind

composition/concentration measurement problems. The unresolved temperature

measurement problems are also one-of-a-kind.
SECTOR : The segment of the chemical and related processing industries

most readily associated with the firm (organization) represented by the

survey respondent. In many cases the respondent represents more sectors

than the one listed in Appendix 2. Thus, the results are to be considered

indicative of the respondent's culture but may be somewhat misleading from

the standpoint of numerical representation of each sector. Performing the

itemized SECTOR count in Appendix 2, we obtain: Chemical (25), oil and gas

(15), pharmaceutical (11), electronic chemicals (10), energy (9), instrument

manufacturer (8), food (5), and plastics (5).

In this survey no attempt was made to maintain a minimal statistical

control volume of respondents from each industrial sector. It was felt that

it was more important to uncover measurement needs than to determine

statistically the most prevalent ones in any particular segment of American

industry. The response of one contributor, knowledgeable in an entire field

of measurement, can define the most pressing measurement problems in that

particular sector of industry. However, in most cases it is natural to

expect a respondent to address a narrower set of measurement problems, i.e.,

specific to a particular class of processes. Consequently, those segments

of industry (e.g. chemical) represented by numerous survey responses should

reveal their most pervasive measurement problems as well as a wide-ranging

list of specific measurement needs. In most cases it would be presumptuous

to assume that only one or two respondents have defined the most dominant

measurement needs for an entire industrial sector.

The logic used in assessing the importance of measurement needs in the

various segments of industry is as follows: recurrence of similar

measurement problems is the primary rating factor for all SECTORS, is the

only factor used for the highly diversified chemical industry, and is

tempered by the author's judgment in those industries that produce a readily

quantifiable class or range of products (i.e. oil and gas, pharmaceutical,

electronic chemicals, energy, and food). Of course the reader can also

exercise the option of studying the listings in Appendices 11 and 12 and

drawing his/her own conclusions.

All measurement needs are listed by SECTOR in Appendix 11. All

unavailable measurement methods (to meet specific measurement needs) are listed by SECTOR in Appendix 12. The data in Appendix 11 indicate that the

dominant measurement needs , by sector, and in descending priority are:

Chemical—flow (emphasis on liquids), composition/concentration (mostly

one-of-a-kind applications), low level moisture in process fluids, and

special quantity-gauging applications;

Oil and Gas —flow, strongly biased to liquids with secondary emphasis on gas flows;

Pharmaceutical—fluid flow, quantity-gauging in reactors, pH, and

chromatographic analyses;
Electronic Chemicals—composition in process plasmas, melt compositions,

and to a lesser extent low-level moisture and trace impurities in

process gases, atomic impurities in bulk materials, submicron particle

counting and characterization in process fluids, crystalline defects in

semiconductors, and accurate high temperatures in hostile environments;

Energy—wide-ranging temperatures (to 3000°C) in hostile environments,

flow (emphasis on steam), and concentration of heavy metals (U, Pu) in

process streams;

Instrument Manufacturer—flow (liquids, gases, and steam), and specialty

temperature sensing applications;

Food—protein, fat, and moisture content in food products;

Plastics—no evidence of a prevalent need;

Other Sectors—measurement needs identified by other sectors responding

to this survey (academe, consultant, consumer products, glass,

government, metals, paper, petrochemical, steel, atid textiles) are also

listed in Appendix 11 without prejudice or detailed comment herein.

Some of these results are considered very important, e.g. the need for

real-time in-situ measurement of lignin content in the paper industry.

The listing in Appendix 12 of unavailable sensors, by sector, and in

descending priority shows:

Chemical—flow (liquid, steam, slurry), composition of process streams,

and level in glass-lined, agitated, jacketed reactors;

Electronic Chemicals —melt composition, submicron particle counting and

characterization in process fluids, crystalline defects in

semiconductors, and accurate high temperatures in hostile environments;

Other Sectors —all other unavailable measurement methods are listed, by

sector, in Appendix 12 without prejudice or further comment herein.

2.2 BRIEF SYNOPSIS OF ADDITIONAL SURVEY PARAMETERS

Although not discussed separately herein, several of the other survey

parameters that show interesting trends and will stand alone when separated

from the body of each data sheet, are listed in Appendices 13 to 17 and

briefly summarized below.

Appendix 13 lists the wide variety of MEDIA (process fluids or materials) cited in this survey. The results are indicative of the

diversity of industrial sectors polled in this survey. Required SERVICE

conditions for the desired measurements are shown in Appendix 14. A

majority of the contributors seek corrosive SERVICE compatibility. A strong

demand also exists for sensors that are serviceable under vibration,

erosion, and sterile operating conditions. It is apparent from the data in

Appendix 15 that most of the respondents specified electrical service
requirements for measurement equipment to meet National Electrical Code

(NEC) designations of Class 1, Divisions 1 or 2, and Groups B, C, or D. Inspection of Appendix 16 reveals that the survey responses were dominated

by the desire for "in-place" calibrations (CALSITE) for measurement devices.

The balance of the responses, with one exception, indicated a willingness to remove the sensors for calibration. Finally, Appendix 17 indicates that the

calibration requirements for physical vs. electrical sensor STIMULUS are evenly divided.

Referring to the survey data base in Appendix 1 a few additional

observations are worth noting. A perusal of the acceptable LIFE expectancy

parameter indicates a wide variation in contributor response —4 hours to 20

years for different sensors. As expected the acceptable sensor COST varied

according to the complexity of the measurement, from $25 to $50K. The

estimated quantity of sensors needed per year (NOPERYR) varied from 1 to

10,000, again depending upon the nature of the measurement and the required

sensor.

3.0 SUMMARY

A data base of measurement needs in the chemical and related process

industries has been constructed and is documented herein. One hundred and

thirty-three measurement problems are identified and 106 of these are described in detail via data sheets. The most frequently cited measurement

areas in need of improvement were flow (43 times), composition/concentration

(33 times), and temperature (19 times).

The primary incentive to improve measurement capability was attributed

largely to improvement of process/product quality and cost reduction. Most

of the measurement problems were related to measurements in the plant with a strong desire for in-line and in-reactor sensing. About 1/4 of the

measurement needs are totally unsatisfied, i.e., the respondents know of no sensor, instrument, or measurement method to satisfy their requirements.

Roughly 2/3 of the measurement needs are partially (though inadequately) met

via commercially available and in-house instruments. Those measurement

problems where the desired measurement capability is unavailable are compiled and listed collectively, and by industrial sector, herein.

Similarly, all measurement needs (i.e., where sensors are available and

unavailable) are compiled and listed collectively, and by industrial sector.

The most urgent measurement needs of several sectors of American industry

are identified and highlighted in this survey report.

A broad cross-section of industrial experts contributed to this

measurement data base with significant representation of the chemical, oil

and gas, pharmaceutical, electronic chemicals, and energy sectors. It is

anticipated that this data base will assist instrument manufacturers and

users, and government bodies, to focus available resources on the most

pressing industrial measurement problems to improve future measurement

capabilities.
4.0 REFERENCES

1. Leghorn, T.E., and Hetzel, R.E., Process measurement needs for

difficult to handle materials, Paper No. 46a, 16 pp., presented at the

AIChE Summer National Meeting, Denver, CO (August 31, 1983).

2. Goldman, G.W., Noncontact measurement needs, Paper No. 46d, 25 pp.,

presented at the AIChE Summer National Meeting, Denver, CO (August 31,

1983).

3. Diesel, H.A. , Emerging sensor technology for plant profitability

improvement, Paper No. 46b, 13 pp., presented at the AIChE Summer

National Meeting, Denver, CO (August 31, 1983).

4. Puzniak, T.J., On-line analysis for process optimization and control,

Paper No. 46c, 24 pp., presented at the AIChE Summer National Meeting,

Denver, CO (August 31, 1983).

5. Frost, H.C. "Jack", The food industry's unsatisfied needs for sensing

systems, Prepared Foods, pp. 99-102 (July 1984).

6. Wagner, J. P., Farnsworth, J.T., and Lusas, E.W., Rapid analysis

instruments for oilseeds and oil products, Food Protein Research and

Development Center, Texas A&M University, College Station, TX 77843 (to

be published).

5.0 TABLES AND APPENDICES

Table 1.

Table 2.

Table 3.

Table 4.

Appendix 1.

Appendix 2.

Appendix 3.

Appendix 4.

Appendix 5.

Appendix 6.

Appendix 7.

Appendix 8.

Appendix 9.

Appendix 10.

Appendix 11.

Appendix 12.

Appendix 13.

Appendix 14.

Appendix 15.

Appendix 16.

Appendix 17.

Survey Steering Committee

Survey Respondents (by Name and by Company)

Survey Form and Attachment

Correlation Between Survey Form and Survey Data Base Format

Measurement Survey Data Base

Industrial SECTORS Responding to Survey

Measurement NEEDs Identified by Survey

Measurement XTRANEEDs Identified by Survey

Major Measurement Problem Areas Identified by Survey

The DRIVER (Incentive) for Improvement of Measurement

Capability

The ENVIRONment in which the Measurement is Made

The Desired Sensor Location—SENSITE

Is the Desired Instrument (Sensor) AVAILABLE?

Measurement NEEDs Where the Desired Sensor or Measurement

Method is not Currently AVAILABLE

Measurement NEEDs by SECTOR

Measurement NEEDs (by SECTOR) Where the Desired Sensor or Measurement Method is not Currently AVAILABLE

Process Fluid (MEDIA) Where Measurement is Made

SERVICE Conditions for Desired Measurement (Sensor)

Electrical Service Classification (NEC) in Sensor Environment

Desired Location of Sensor (CALSITE) During Calibration

Desired STIMULUS for Calibration of Sensor
Table 1. Survey Steering Committee

Industry/Government NBS

H.C. (Jack) Frost

Jack Frost & Associates

P.E. Larsen

Division Engineer

Dow Chemical Co.

P.F. McCrea

Vice President and

Director of Corporate Research

Foxboro

A.J. Purdes

Manager of Deposition Technology

Texas Instruments

M.M. Hessel

Deputy Director, NBS/CCE

J. Hord

Director, NBS/CCE

K.G. Kreider

Chem. Process Metrology Div.

NBS/CCE

H.G. Semerjian

Group Leader, High Temp.

Reacting Flows

Chem. Process Metrology Div.

NBS/CCE

S.F. Sobczynski

Program Manager

Office of Industrial Programs

U.S. Dept. of Energy

A.S. Tenney

Principal Scientist

Leeds and Northrup Co.

J.R. Whetstone

Group Leader, Process Sensing

Chem. Process Metrology Div.

NBS/CCE

Other Industry Advisors

W.A. Fling, Jr.

Vice President

Cities Service R&D Corp.

G. (Rusty) H. Irwin

Engineering Specialist

Monsanto Co.
Table 2. Survey Respondents (by Name)

ANDERSON , RICHARD L.

GROUP LEADER

MARTIN MARIETTA ENERGY SYSTEMS

CANNON , COLLINS P. FELLOW SCIENTIST

WESTINGHOUSE HANFORD CO.

ARANT , J.B.

SR. CONSULTANT

E.I. DUPONT DE NEMOURS

BARBER , FRANK

INSTRUM. ENGR. SPECIALIST

DOW CHEMICAL CO.

BARRETTE , WALLACE J.

PRODUCT ENGINEER

BARBER COLMAN

BAUM , G.A.

DIRECTOR, PAPER MILLS DIV.

INSTITUTE OF PAPER CHEMISTRY

BEER , J.M.

PROFESSOR OF CH.E. 66-548

MASS. INST. TECH.

BERNDT , PAUL

INSTRUMENT ENGR.

MERCK & CO ., INC

BERTO , FRANK J.

SR. STAFF INSTRUMENT ENGR.

CHEVRON CORP.

BLOOMSTEIN , MICHAEL

ASSOCIATE DIRECTOR, QA

HOECHST ROUSSEL PHARMACEUTICALS

BRADSHAW , RAY L. INSTRUMENT SUPERVISOR

GULF CHEMICALS

BRENNAN , JAMES A.

ENGINEER

NATIONAL BUREAU OF STANDARDS

BRUNNER , R.G.

MEASUREMENT MANAGER

CITIES SERVICE OIL & GAS CORP.

BUDE , DUANE A.

RESEARCH MANAGER

ANHEUSER-BUSCH CO.

CAREY , J.E.

CONSULTANT

CASTRO , CARLOS A.

MANAGER, II -VI COMPOUNDS BRANCH

TEXAS INSTRUMENTS INC.

CHEESMAN , REY

MECH. ENGINEER

METROLOGY ENGRG . CENTER

CLARK , JOHN B. RESEARCH CONSULTANT

STANDARD OIL CO. (INDIANA)

CONVERSE , J.G.

PROCESS ANALYZER SPECIALIST

MONSANTO CO.

DOUGHERTY, JR. , EUGENE P. SR. PROCESS ENGINEER

ROHM & HAAS CO.

ELLIOT , A. GRANT

PROJECT MANAGER

HEWLETT PACKARD OED

FLAMM , D.L.

BELL LABORATORIES, 6E 216

FLORA , MICHAEL

TECHNOLOGY MGR.

YELLOW SPRINGS INSTRUMENT

FOX , JACK J.

FLUID MSMT . SUPV ' R .

, CORP . ENGRG

PHILLIPS PETROLEUM CO.

FROST , H.C. (JACK)

PRESIDENT

JACK FROST & ASSOCIATES

GILBERT, P.E. , GEORGE R.

MFG. PROCESS ENGR.

FORD MOTOR CO. (NASHVILLE GLASS PLANT)

GUPTA , Y.P.

ASSOC. PROFESSOR OF ENGRG.

WIDENER UNIVERSITY
Table 2. Survey Respondents (by Name) - -Continued

HAGENDOORN , CLEM J.C.

SECTION HEAD- INSTRUMENTATION

MERCK & CO. INC. WB 100

KULLBERG , GEORGE

SR. ENGR. SPECIALIST

DOW CORNING CORP.

HAGGLUND , ERIK

DIRECTOR, CORPORATE DEVELOP,

KANTHAL CORP.

LARS EN , PAUL E. ASSOC. INSTRUM. ENGR. CONSULTANT

DOW CHEMICAL CO.

HASHEMIAN , HASHEM M.

DIRECTOR, NUCLEAR ENGRG

.

ANALYSIS & MEAS. SERVICES CORP.

LEGHORN , TIMOTHY E. PRINCIPAL INSTRUM. ENGR.

STAUFFER CHEMICAL CO.

HILEMAN , JOHN R.

MGR. , PROCESS CONTROL SYSTEMS

HERCULES INC.

MILLER , DONALD R.

GROUP LEADER

MARTIN MARIETTA ENERGY SYSTEMS

HIRST , DAVID

SR. ON-LINE INSTRUM. SPECIALIST

A.E. STALEY MFG. CO.

MOORE , RALPH W.

ENGR. CONSULTANT

MOBIL R&D CORP.

HOPKINS , W.L.

CHIEF E&CS ENGINEER

TEXACO INC.

HOPKINS , KENNETH L.

MANAGER, CONTROL SYSTEMS

THE STANDARD OIL CO. (OHIO)

HOPPER , H.E.

INSTRUM. SUPERVISOR

DOW CHEMICAL CO.

HYLTON , JAMES 0.

ENGR. (INSTRUM. & CONTROLS)

MARTIN MARIETTA ENERGY SYSTEMS

JOHNSON , FRANK L.

PRESIDENT

JMS SOUTHEAST INC.

JONES , R.B.

PROJECT ENGR.

UPJOHN CO.

KEECH, JR. , THOMAS W.

CHIEF, INSTR. SCIENCES BRANCH

DOE, MORGANTOWN ENERGY TECH. CENTER

KLEINHANS , S.M.

MANAGER, INSTR. & CONTROL ENGRG.

MERCK & CO. , INC.

MUCHA , JAY A.

ATT BELL LABORATORIES

McCUE , D.D.

STAFF ENGINEER

MARTIN MARIETTA ENERGY SYSTEMS

PEACOCK , RAYMOND G.

VICE PRESIDENT

LAND INSTRUMENTS INC.

PEEBLES , J.R.

ASSOCIATE ENGR.

CITIES SERVICE OIL & GAS

PROCYK , L.

INSTRUMENT ENGINEER

MERCK & CO. INC.

PURDES , ANDREW J.

MGR. III-V MATERIALS BRANCH

TEXAS INSTRUMENTS

PUZNIAK , THOMAS J.

MGR. , SYSTEMS & CONTROLS

GULF RESEARCH & DEVELOPMENT CO.

RATI GAN , BRIAN

RESEARCH ENGINEER

MOBIL R&D CENTER

10
Table 2. Survey Respondents (by name) - -Continued

RICHMOND , DONALD W.

MGR. , PROCESS DEVELOPMENT

ANHEUSER-BUSCH CO.

ROBINSON , CHARLES W.

INSTRUMENT FOREMAN

DOW CHEMICAL CO.

ROZNIK , RICHARD A.

INSTRUM. ENGR. SPECIALIST

DOW CHEMICAL CO.

RUHL , H.D.

SR. ASSOC. SCIENTIST

DOW CHEMICAL CO.

SINDT , CHARLES F. ENGINEER

NATIONAL BUREAU OF STANDARDS

TAYLOR , EUGENE S. SR. CONSULTANT

E.I. DUPONT DE NEMOURS

TENNANT , W.E.

MANAGER, INFRARED DEVICES

ROCKWELL INTERNAT'L SCI. CENTER

TENNEY , ALBERT S. INDUSTRY MANAGER

LEEDS & NORTHRUP CO.

UPP , E. LOY

V.P. FLOW TECHNOLOGY SERVICES

DANIEL INDUSTRIES INC.

WAGNER , WILLIAM H.

STAFF ENGINEER

UNION CARBIDE CORP.

WANG , PEI

SR. STAFF MEMBER

TEXAS INSTRUMENTS INC.

WIDMER , JOSEPH

SECTION HEAD -INSTRUMENTATION

MERCK & CO. INC.

11
Table 2. Survey Respondents (by Company)

J.E. CAREY

CONSULTANT

A.E. STALEY MFG. CO.

DAVID HIRST

SR. ON-LINE INSTRUM.

DOW CHEMICAL CO.

RICHARD A. ROZNIK

INSTRUM. ENGR. SPECIALIST

SPECIALIST

ANALYSIS & MEAS. SERVICES CORP.

HASHEM M. HASHEMIAN

DIRECTOR, NUCLEAR ENGRG

.

ANHEUSER-BUSCH CO.

DUANE A. BUDE

RESEARCH MANAGER

ANHEUSER-BUSCH CO.

DONALD W. RICHMOND

MGR. , PROCESS DEVELOPMENT

ATT BELL LABORATORIES

JAY A. MUCHA

BARBER COLMAN

WALLACE J. BARRETTE

PRODUCT ENGINEER

BELL LABORATORIES

D.L. FLAMM

CHEVRON CORP.

FRANK J. BERTO

SR. STAFF INSTRUMENT ENGR.

CITIES SERVICE OIL & GAS

J.R. PEEBLES

ASSOCIATE ENGR.

CITIES SERVICE OIL & GAS CORP.

R.G. BRUNNER

MEASUREMENT MANAGER

DANIEL INDUSTRIES INC.

E. LOY UPP

V.P. FLOW TECHNOLOGY SERVICES

DOE, MORGANTOWN ENERGY TECH. CENTER

THOMAS W. KEECH, JR.

CHIEF, INSTR. SCIENCES BRANCH

DOW CHEMICAL CO

PAUL E. LARS EN

ASSOC. INSTRUM. ENGR. CONSULTANT

DOW CHEMICAL CO.

FRANK BARBER

INSTRUM. ENGR. SPECIALIST

DOW CHEMICAL CO.

CHARLES W. ROBINSON

INSTRUMENT FOREMAN

DOW CHEMICAL CO.

H.E. HOPPER

INSTRUM. SUPERVISOR

DOW CHEMICAL CO.

H.D. RUHL

SR. ASSOC. SCIENTIST

DOW CORNING CORP.

GEORGE KULLBERG

SR. ENGR. SPECIALIST

E.I. DUPONT DE NEMOURS

EUGENE S. TAYLOR

SR. CONSULTANT

E.I. DUPONT DE NEMOURS

J.B. ARANT

SR. CONSULTANT

FORD MOTOR CO. (NASHVILLE GLASS PLANT)

GEORGE R. GILBERT, P.E.

MFG. PROCESS ENGR.

GULF CHEMICALS

RAY L. BRADSHAW

INSTRUMENT SUPERVISOR

GULF RESEARCH & DEVELOPMENT CO.

THOMAS J. PUZNIAK

MGR. , SYSTEMS & CONTROLS

HERCULES INC.

JOHN R. HILEMAN

MGR. , PROCESS CONTROL SYSTEMS

12
Table 2. Survey Respondents (by Company) - -Continued

HEWLETT PACKARD OED

A. GRANT ELLIOT

PROJECT MANAGER

MERCK & CO. INC.

L. PROCYK

INSTRUMENT ENGINEER

HOECHST ROUSSEL PHARMACEUTICALS

MICHAEL BLOOMSTEIN

ASSOCIATE DIRECTOR, QA

MERCK & CO. INC.

JOSEPH WIDMER

SECTION HEAD - INSTRUMENTATION

INSTITUTE OF PAPER CHEMISTRY

G.A. BAUM

DIRECTOR, PAPER MILLS DIV.

MERCK & CO. INC.

CLEM J.C. HAGENDOORN

SECTION HEAD -INSTRUMENTATION

JACK FROST & ASSOCIATES

H.C. (JACK) FROST

PRESIDENT

MERCK & CO. INC.

S.M. KLEINHANS

MANAGER, INSTR. & CONTROL ENGRG

JMS SOUTHEAST INC

FRANK L. JOHNSON

PRESIDENT

MERCK & CO . , INC

PAUL BERNDT

INSTRUMENT ENGR.

KANTHAL CORP.

ERIK HAGGLUND

DIRECTOR, CORPORATE DEVELOP,

METROLOGY ENGRG.

REY CHEESMAN

MECH. ENGINEER

CENTER

LAND INSTRUMENTS INC.

RAYMOND G. PEACOCK

VICE PRESIDENT

MOBIL R&D CENTER

BRIAN RATIGAN

RESEARCH ENGINEER

LEEDS & NORTHRUP CO.

ALBERT S. TENNEY

INDUSTRY MANAGER

MOBIL R&D CORP.

RALPH W. MOORE

ENGR. CONSULTANT

MARTIN MARIETTA ENERGY SYSTEMS

DONALD R. MILLER

GROUP LEADER

MONSANTO CO.

J.G. CONVERSE

PROCESS ANALYZER SPECIALIST

MARTIN MARIETTA ENERGY SYSTEMS

JAMES 0. HYLTON

ENGR. (INSTRUM. & CONTROLS)

NATIONAL BUREAU OF STANDARDS

CHARLES F. SINDT

ENGINEER

MARTIN MARIETTA ENERGY SYSTEMS

RICHARD L. ANDERSON

GROUP LEADER

NATIONAL BUREAU OF STANDARDS

JAMES A. BRENNAN

ENGINEER

MARTIN MARIETTA ENERGY SYSTEMS

D.D. McCUE

STAFF ENGINEER

PHILLIPS PETROLEUM CO.

JACK J. FOX

FLUID MSMT. SUPV'R., CORP. ENGRG,

MASS. INST. TECH.

J.M. BEER

PROFESSOR OF CH.E. 66-548

ROCKWELL INTERNAT'L SCI. CENTER

W.E. TENNANT

MANAGER, INFRARED DEVICES

13
Table 2. Survey Respondents (by Company) - -Continued

ROHM & HAAS CO.

EUGENE P. DOUGHERTY, JR.

SR. PROCESS ENGINEER

STANDARD OIL CO. (INDIANA)

JOHN B. CLARK

RESEARCH CONSULTANT

STAUFFER CHEMICAL CO.

TIMOTHY E. LEGHORN

PRINCIPAL INSTRUM. ENGR.

TEXACO INC.

W.L. HOPKINS

CHIEF E&CS ENGINEER

TEXAS INSTRUMENTS

ANDREW J. PURDES

MGR. III-V MATERIALS BRANCH

TEXAS INSTRUMENTS INC.

CARLOS A. CASTRO

MANAGER, II -VI COMPOUNDS BRANCH

TEXAS INSTRUMENTS INC.

PEI WANG

SR. STAFF MEMBER

THE STANDARD OIL CO. (OHIO)

KENNETH L. HOPKINS

MANAGER, CONTROL SYSTEMS

UNION CARBIDE CORP.

WILLIAM H. WAGNER

STAFF ENGINEER

UPJOHN CO.

R.B. JONES

PROJECT ENGR.

WESTINGHOUSE HANFORD CO.

COLLINS P. CANNON

FELLOW SCIENTIST

WIDENER UNIVERSITY

Y.P. GUPTA

ASSOC. PROFESSOR OF ENGRG.

YELLOW SPRINGS INSTRUMENT

MICHAEL FLORA

TECHNOLOGY MGR.

14
Table 3. Survey Form and Attachment

NBS-1213 OMB Approval

(07-84) U.S. DEPARTMENT OF COMMERCE No. 0652-0021

National Bureau of Standards Expiration Date

09/30/84

SURVEY OF MEASUREMENT NEEDS IN THE CHEMICAL

AND RELATED PROCESS INDUSTRIES^

1. Measurement Needs:

(a) What is your most important measurement problem?

(b) List other major measurement problems where current state-of-the-art

capability does not meet your current or projected needs

(c) What is the process fluid (media) in the measurement need identified

in 1(a)?

(d) What is the primary driving force for the need identified in 1(a)?

Cost Reduction Quality Improvement

Other (Specify)

2. Desired Instrument (Sensor) Characteristics:

(a) Service Conditi ons

] Corrosive

J Erosive | Vibration | Sterility

] Lab ^J Plant ] Other (Specify)

Electrical Classification (e.g. NEC, Art. 500, Class 1, Division 2,

Group B, etc.)

(b) Accuracy

(c) Precision (Repeatability)

(d) Range

(e) Response Time

(f) Minimal Acceptable Calibration Frequency

J In-Place ] Remove and Calibrate j Physical Stimulus Required

1 Electrical/Simulated Stimulus Acceptable

(g) Minimal Acceptable Maintenance Frequency

Minimal Acceptable Down-time for Maintenance

(h) Minimal Acceptable Life Expectancy

(i) Cost Per Sensor No. of sensors Needed Per Year

*Please complete this 2-sided form for the measurement problem you identify on line 1(a). Answer only those questions that pertain to your measurement

problem. If you wish to describe another measurement problem that you list on line 1(b), use a separate form.

15
Table 3. Survey Form and Attachment (Continued)

3. Measurement Needs Compared to Current State-of-the Art Capabilities:

(a) Do you want measurements with the sensor in

!j I the flowing process stream?

J a reactor or vessel?

j a stream withdrawn from the process?

I j a sample of the process stream withdrawn for lab measurement?

(b) Are there currently available devices for this measurement?

Commercial or In-House Design?

(c) If yes, identify devices (mfg'r, type, etc.)

(d) If yes, what are the shortcomings of t he p resent devices?

| I Need in-line/on-line measurement ] Reliability ] Accuracy

| Maintenance/Upkeep ] Other (Specify)

4. Other explanatory remarks or comments:

5. Your Name

Title

Company

Add re s s Telephone ( ) Date:

16
Table 3. Survey Form and Attachment (Continued)

Process Measurement Parameters

Several generic areas of online process control and custody transfer

measurements are listed below to stimulate your thoughts. This list is by no means complete.

Fluid Flow-Related Measurements

Single component fluid flow (gaseous or liquid)

Viscoelastic fluid flow (polymers, etc)

Solid-liquid flow (slurries)

Solid-gas flow

Liquid-gas (or vapor) flow

Multiphase flow

Multiphase multicomponent flow

Quality

Density

Viscosity

Solid content in solid-fluid flow

Temperature Measurements

High temperatures

Small temperature differences at high temperatures

Rapidly fluctuating temperatures

High temperature in hostile environments

Pressure Measurements

High pressures

Small differential pressures at high pressures

Rapidly fluctuating pressures

Chemical Composition and Concentration Measurements

Chemical analysis

Impurities and trace analysis

Elemental analysis

Humidity (very low levels)

Degree of mixing

Particle Characterization

Size, shape, population, distribution, velocity

Surface Effects

Adsorption, desorption

Corrosion, erosion, bonding

Mechanical/Geometric Properties

Tensile strength, compressive strength, shear stress,

Poisson's ratio, moduli, expansion coefficient,

Porosity, shape, thickness, diameter, proximity

Other

pH Off-gas analysis

Level Specific ions

Energy content (coal, oil, gas, etc.) Glucose

Dissolved oxygen content Enzyme sensors for

Electrical conductivity Carbohydrates

Moisture content in solids and slurries Proteins

Radioactivity Energy content (State)

Biocell age, distribution, activity level

Turbulence/agitation intensity

Surface tension

Refractive index

17
Table 4. Correlation Between Survey Form and Survey Data Base Format

Data Sheets Survey Form

(Appendix 1) (Table 3)

NEED Line la Most important measurement problem

XTRANEED Line lb Other important measurement problem(s)

MEDIA Line lc Process fluid in which measurement is

made

DRIVER Line Id Driving force for improved measurement

SERVICE Line 2a Sensor service conditions

(top row ) ENVIRON Line 2a Sensor application environment

(2nd row ) NEC Line 2a National Electrical Code designation

(6th row ) ACCURACY Line 2b Accuracy required in measurement

PRECISION Line 2c Precision required in measurement

RANGE Line 2d Range required in measurement

RESPONSE Line 2e Response time of sensor/instrument

CALFREQ Line 2f Minimal acceptable calibration frequency

CALSITE Line 2f Calibration "site" or location

(top row ) STIMULUS Line 2f Physical/electrical calibration stimulus

(both rows) required

MAMF Line 2g Minimal acceptable maintenance frequency

MADTM Line 2g Minimal acceptable down-time for

(next row) maintenance

LIFE Line 2h Minimal acceptable life expectancy

COST Line 2i (left) Cost of each sensor NOPERYR Line 2i (right) Number of sensors needed each year

SENSITE Line 3a Location or "site" of sensor AVAILABLE Line 3b Are sensors currently available?

MFGR Line 3c How many manufacturers exist?

FAULTS Line 3d Shortcomings of existing sensors OTHER Line 4 Explanatory remarks /comments

SECTOR * Industrial sector represented by

respondent

*Deduced from company affiliation and measurement problem identified.

18
Appendix 1. Measurement Survey Data Base

The data sheets listed herein use a consolidated data base format as defined below and are direct conversions of the survey forms completed by the

respondents.

NEED The contributor's most important measurement problem

XTRANEED The contributor's next most important measurement problem

MEDIA The process fluid in which the measurement is to be made

DRIVER The driving force (incentive) to improve measurement

capability

SERVICE The service conditions to which the sensor is exposed

ENVIRON The plant, lab, or field application environment

NEC The National Electrical Code classification for

service compatibility

ACCURACY The accuracy required in the measurement

PRECISION The precision (repeatability) required in the measurement

RANGE The range (span or rangeability) required for measurement

RESPONSE The acceptable time required for the sensor to respond to

change in measured parameter

CALFREQ The minimal acceptable calibration frequency

CALSITE The location (or "site") where calibrations are performed

STIMULUS The physical/electrical stimulus desired for calibration

MAMF The minimal acceptable maintenance frequency

MADTM The minimal acceptable down-time for maintenance

LIFE The minimal acceptable life expectancy of sensor

COST The desired/acceptable cost of each sensor NOPERYR The estimated number of sensors to be purchased each year

SENSITE The desired location (or "site") of sensor relative to the

process

AVAILABLE The commercial or in-house availability of a suitable sensor MFGR The number of manufacturers of existing sensors

FAULTS The deficiencies of existing sensors OTHER The additional explanatory comments/remarks

SECTOR The sector of industry represented by the contributor

Nomenclature

Normal abbreviations are used throughout the data sheets. For example,

% = percent, SEC = seconds, HR = hour(s), LB = pound(s), PPM = parts per

million, MO = month(s), YR = year(s), C = Celsius Temperature, GPM = gallons

per minute, SCFD = standard cubic feet per day, F = Fahrenheit temperature,

DEC = degrees, $K = kilo or thousands of dollars, BPD = barrels per day,

etc. Where XTRANEED is recorded as "CITED," another data sheet has been

completed by the respondent detailing the identified XTRANEED. NA means "not

answered" on the original survey form. The NEC parameter is recorded in

National Electrical Code style, i.e., C1/D2/GC&D means NEC Class 1,

Division 2, Groups C and D electrical service compatibility is specified.

Scientific computer notation is used for some numeric ranges, e.g.

"10e5-2xl0e5" means a range of 10 5 to 2 x 105

.

19
Appendix 1. Measurement Survey Data Base

RECORD NO. 1

NEED FLAMMABLE GAS DETECTORS (HYDROCARBONS IN AIR)

XTRANEED CITED

MEDIA HYDROCARBONS IN AIR

DRIVER SAFETY

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D2/GC&D

ACCURACY 3% OF FULL SCALE

PRECISION 1%

RANGE 0-100% LFL

RESPONSE <5 SEC

CALFREQ 3 MO

CALSITE NA

STIMULUS PHYSICAL

MAMF 3 MO

MADTM 1 DAY/6 MO

LIFE 2-3 YR

COST $0.5-1. OK

NOPERYR NA

SENSITE IN-LINE/ON-LINE SAMPLING, ESPECIALLY IN VENT LINES

AVAILABLE YES/COM '

MFGR VARIOUS

FAULTS MOISTURE AFFECTS RELIABILITY

OTHER NEED SENSORS WITH MOISTURE TOLERANCE

SECTOR CHEMICAL

RECORD NO. 2 NEED DEW POINT IN PRESSURE SYSTEMS

XTRANEED CITED

MEDIA AIR

DRIVER COST, QUALITY

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GC&D

ACCURACY 1 DEG.C OF DEW POINT

PRECISION 0.5 C

RANGE -40 TO -20 C

RESPONSE <5 SEC

CALFREQ 6 MO

CALSITE IN -PLACE

STIMULUS PHYSICAL

MAMF 3 MO

MADTM 1 DAY/MO

LIFE 2-3 YR

COST $0.5-1. OK

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS ACCURACY

OTHER NEED IMPROVED IN-LINE SENSOR

SECTOR CHEMICAL

20
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 3 NEED NONINTRUSIVE FLOW RATE (PROCESS LIQUIDS)

XTRANEED CITED

MEDIA PROCESS LIQUIDS

DRIVER COST, QUALITY

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GC&D

ACCURACY 0.5%

PRECISION 0.1%

RANGE 2-40 FT/SEC

RESPONSE NA

CALFREQ 6 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 6 MO

MADTM 1 DAY/6 MO

LIFE 5 YR

COST $2-2. 5K (1 IN. PIPE)

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM' L (ULTRASONIC)

MFGR VARIOUS

FAULTS SCALE BUILD-UP ON PIPE I.D. AFFECTS RELIAB.

OTHER NEED SCALE -COMPENSATING CLAMP-ON METERS

SECTOR CHEMICAL

RECORD NO. 4

NEED HgCdTe MELT COMPOSITION IN LIQUID PHASE EPITAXY (LPE)

XTRANEED NA: SPECIAL EMPHASIS ON Cd ATOMIC FRACTION MEAS

.

MEDIA HgCdTe MELT UNDER 1 ATM. HYDROGEN

DRIVER REPRODUCIBLE LPE FILMS FROM MELT

SERVICE NONINTRUSIVE OR NONCONTAMINATING

ENVIRON IN REACTOR @ 500 C

NEC NA

ACCURACY 5% OF AT. FRACTION

PRECISION 2%

RANGE SEE "OTHER"

RESPONSE NONCRITICAL

CALFREQ NONCRITICAL

CALSITE NA

STIMULUS NA

MAMF NONCRITICAL

MADTM NONCRITICAL

LIFE 2 YR

COST UP TO $10K

NOPERYR 4

SENSITE REACTOR

AVAILABLE NO

MFGR NA

FAULTS NA

OTHER AT. FR.: Hg(0 . 200-0 . 300) , Te (0.650-0.850), Cd (0.003-0.010)

SECTOR ELECTRONIC CHEMICALS

21
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 5 NEED RAPID COPPER CORROSION RATE DETECTOR

XTRANEED ON-LINE CONTROL OF AMINE/GLYCOL REBOILER @ FUEL EFFIC. LEVEL

MEDIA LIGHT PARAFFIN HYDROCARBONS

DRIVER COST, QUALITY

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D2/GD

ACCURACY ANSI/ASTM D130-75

PRECISION ANSI/ASTM D130-75

RANGE ANSI/ASTM D130-75

RESPONSE 3 MIN

CALFREQ WEEKLY

CALSITE IN- PLACE

STIMULUS NA

MAMF WEEKLY

MADTM NA

LIFE 1 YR

COST $500

NOPERYR hO

SENSITE IN-LINE, ON-LINE

AVAILABLE YES/COM*

L

MFGR VARIOUS

FAULTS TOO SLOW, MANUAL OPERATION

OTHER NEED FAST (<3 MIN) IN-LINE SENSOR

SECTOR OIL & GAS

RECORD NO. 6

NEED QUANTUM IR DETECTOR

XTRANEED NA

MEDIA MULTI COMPONENT POLYMER SOLUTIONS

DRIVER COST, QUALITY

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GD

ACCURACY NA

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR 50

SENSITE IN-LINE

AVAILABLE YES/COM*

L

MFGR VARIOUS

FAULTS NEED IN-LINE DETECTOR

OTHER NEED SENSOR TOLERANT OF SUDDEN CHANGES IN LIGHT LEVEL

SECTOR CHEMICAL

22
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 7 NEED HIGH TEMPERATURE IN HOSTILE ENVIRONMENT (SYNGAS)

XTRANEED CITED

MEDIA REACTOR SYNGAS

DRIVER QUALITY, RELIABILITY

SERVICE CORROSIVE, EROSIVE (PRESSURE =1000 PSIG)

ENVIRON PLANT

NEC C1/D2/GB , C&D

ACCURACY 5 F

PRECISION 1 F

RANGE TO 2000 F

RESPONSE FAST

CALFREQ 1 YR

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 12-18 MO

MADTM NONE

LIFE NA

COST NA

NOPERYR NA

SENSITE REACTOR

AVAILABLE YES/COM' L/IN- HOUSE

MFGR NA

FAULTS RELIAB., ACCURACY, MAINTENANCE

OTHER NEED ROBUST SENSOR TO RESIST MOLTEN SLAG, CARBON, ASH, ETC

SECTOR CHEMICAL

RECORD NO. 8

NEED HIGH VISCOSITY (ASPHALT) @ 500 F & 1000 PSIG

XTRANEED CITED

MEDIA RESIDUAL OIL (HEAVY ASPHALT)

DRIVER COST, QUALITY

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GD

ACCURACY 1% OF F.S.

PRECISION 0.2%

RANGE VARIOUS

RESPONSE MODERATE

CALFREQ 12-18 MO

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF 12-18 MO

MADTM NONE

LIFE 5-10 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM * L

MFGR VARIOUS

FAULTS ACCUR. , VISCOS. &TEMP. SENSITIVITY, MAINTEN.

OTHER SEVERAL SIMILAR APPLICATIONS

SECTOR CHEMICAL

23
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 9

NEED LIQUID -VAPOR STEAM FLOW

XTRANEED CITED

MEDIA STEAM

DRIVER ENERGY ACCOUNTING

SERVICE NA

ENVIRON PLANT

NEC Cl/D2/GB,C6cD

ACCURACY 1%

PRECISION 0.1%

RANGE VARIOUS

RESPONSE NON-CRITICAL

CALFREQ 1 YR

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 1 YR

MADTM MINIMAL

LIFE 5-10 YR

COST NA

NOPERYR MANY

SENSITE IN-LINE

AVAILABLE NO

MFGR NA

FAULTS NA

OTHER NEED WET STEAM SENSORS TO METER ENERGY DISTRIBUTION IN PLANT

SECTOR CHEMICAL

RECORD NO. 10

NEED FLUID FLOW RATE (PETROLEUM PRODUCTS)

XTRANEED NA

MEDIA PETROLEUM PRODUCTS

DRIVER QUALITY

SERVICE CORROSIVE, EROSIVE

ENVIRON PLANT

NEC C1/D2/GB

ACCURACY 0.01%

PRECISION 0.005%

RANGE VARIOUS

RESPONSE 3 SEC

CALFREQ 3 MO

CALSITE IN- PLACE

STIMULUS ELECTRICAL

MAMF 3 MO

MADTM 1 HR

LIFE 5 YR

COST $2.5K

NOPERYR 1000

SENSITE IN-LINE

AVAILABLE YES/COM '

MFGR VARIOUS

FAULTS ACCURACY, MAINTEN.

OTHER RANGES: 0-100 GPM,

SECTOR OIL & GAS

100-1000 GPM, 1000-2000 GPM

24
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 11

NEED GAS FLOW RATE

XTRANEED CITED

MEDIA NATURAL GAS

DRIVER EQUITY IN COMMERCIAL EXCHANGE

SERVICE NA

ENVIRON PLANT & REMOTE STATIONS

NEC NA

ACCURACY 0.1%

PRECISION 0.1%

RANGE 10-100 MILLION SCFD

RESPONSE SEVERAL SEC.

CALFREQ 2 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 1 YR

MADTM 2 HR

LIFE 5 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS ACCURACY, MAINTEN.

OTHER MAINTENANCE PROBLEM WITH TURBINE METERS

SECTOR OIL & GAS

RECORD NO. 12

NEED SLURRY FLOW RATE AT HIGH TEMPERATURES (HEAVY HYDROCARBONS)

XTRANEED LIQUID FLOW RATE NEAR BOILING POINT

MEDIA HEAVY HYDROCARBONS (TARS, STILL BOTTOMS)

DRIVER QUALITY

SERVICE EROSIVE, VIBRATION

ENVIRON PLANT & TEMP. OF 500-900 F

NEC C1/D1/GC

ACCURACY 0.25% (1.0% OK)

PRECISION 0.1%

RANGE 0-25 FT/SEC

RESPONSE <1 SEC (3-5 SEC OK)

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 2 HR

LIFE 4 YR

COST $2K

NOPERYR 5 SENSITE IN-LINE

AVAILABLE YES/COM '

MFGR ONE

FAULTS ACCURACY, MAINTEN.

OTHER NEED EXISTS IN 4-12 IN. PIPES

SECTOR OIL & GAS

25
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 13

NEED AREA & PEAK HEIGHT OF CHROMATOGRAPHIC DATA

XTRANEED PARTICLE SIZE & SURFACE AREA

MEDIA NA (VOLTAGE VS. TIME MEASUREMENT)

DRIVER QUALITY

SERVICE NA

ENVIRON LAB

NEC NA

ACCURACY 1%

PRECISION 0.5%

RANGE NA

RESPONSE NA

CALFREQ 1 YR

CALSITE NA

STIMULUS ELECTRICAL

MAMF NA

MADTM 1-2 HR

LIFE NA

COST NA

NOPERYR NA

SENSITE NA

AVAILABLE YES/IN-HOUSE

MFGR NA

FAULTS NEED IN-LINE/ON-LINE MEAS ., MAINTEN.

OTHER NA

SECTOR PHARMACEUTICAL

RECORD NO. 14

NEED GAS OR LIQUID FLOW RATE

XTRANEED NA

MEDIA ETHYLENE GAS, PROPYLENE GAS

DRIVER COST

SERVICE NA

ENVIRON PLANT

NEC CI.2/D2/GB&C

ACCURACY <0.25%

PRECISION NA

RANGE 100 IN. WATER DP

RESPONSE NA

CALFREQ 1 MO

CALSITE REMOV. & CAL.

STIMULUS ELECTRICAL

MAMF 1 MO.

MADTM 1 MO

LIFE 1 YR

COST $3K

NOPERYR 3 SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS ACCURACY

OTHER NEED ACCURATE FIELD METER FOR GASES & LIQUIDS

SECTOR PETROCHEMICAL

26
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 15

NEED LOW LIQUID FLOW RATE (NATURAL GAS LIQUIDS)

XTRANEED CITED

MEDIA NATURAL GAS LIQUIDS

DRIVER QUALITY

SERVICE NA

ENVIRON PLANT

NEC C1/D1/GD

ACCURACY 0.25%

PRECISION NA

RANGE 10:1 RANGEABILITY

RESPONSE NA

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS NA

MAMF 1 YR

MADTM 2 HR

LIFE 5 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM '

MFGR VARIOUS

FAULTS ACCURACY

OTHER ACCURACY QUESTIONABLE WITH LOW FLOW TURBINE METERS

SECTOR OIL & GAS

RECORD NO. 16

NEED MASS FLOWMETER FOR NATURAL GAS LIQUIDS

XTRANEED CITED

MEDIA NATURAL GAS LIQUIDS

DRIVER COST, QUALITY

SERVICE NA

ENVIRON PLANT

NEC C1/D1/GD

ACCURACY 0.25%

PRECISION NA

RANGE 10:1 RANGEABILITY

RESPONSE NA

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 1 YR

MADTM 2 YR

LIFE 5 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR ONE

FAULTS NOT PROVEN ON NAT. GAS LIQUIDS

OTHER NA

SECTOR OIL & GAS

27
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 17

NEED PROTEIN CONTENT IN STARCH SLURRY

XTRANEED CITED

MEDIA CORN STARCH

DRIVER COST, QUALITY

SERVICE VIBRATION & AIR BUBBLES IN SAMPLE

ENVIRON PLANT

NEC NEMA 4

ACCURACY 1% PROTEIN

PRECISION 0.5% PROTEIN

RANGE 50-70% PROTEIN

RESPONSE <1 MIN

CALFREQ 1 MO

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 1 MO

MADTM 2 HR

LIFE 5 YR

COST $5K UP TO $25K

NOPERYR 1

SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS ACCUR. : DENSITY- PROTEIN CORRELATION UNRELIAB.

OTHER DENSITY CORRELATION VARIES WITH FLOW RATES & % SOLIDS

SECTOR FOOD

RECORD NO. 18

NEED SOLID FAT INDEX (SFI) OF HYDROGENATED VEGETABLE OILS

XTRANEED CITED

MEDIA HYDROGENATED VEGETABLE OILS

DRIVER COST, QUALITY

SERVICE PROCESS TEMPERATURES TO 420 F

ENVIRON PLANT

NEC C1/D1.2/GB

ACCURACY 1%

PRECISION 0.5%

RANGE 0-50% SFI

RESPONSE 1 MIN

CALFREQ 1 MO

CALSITE IN-PLACE/REMOV./CAL.

STIMULUS NA

MAMF 1 MO

MADTM 2 HR

LIFE 2 YR

COST $5K UP TO $50K

NOPERYR 1 SENSITE REACTOR/ON-LINE SAMPLING

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS NEED IN-LINE/ON-LINE SENSOR, TOO SLOW

OTHER LAB TESTS TAKE 2 HRS

SECTOR FOOD

28
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 19

NEED FLOW RATE (STEAM, AIR, WATER, OTHER LIQUIDS & GAS

XTRANEED NA

MEDIA STEAM, AIR, WATER, OTHER LIQUIDS & GASES

DRIVER PROCESS MATERIAL BALANCE

SERVICE CORROSIVE & NUCLEAR RADIATION

ENVIRON PLANT

NEC NA

ACCURACY 2%

PRECISION 1%

RANGE NA

RESPONSE NONCRITICAL

CALFREQ 1 YR

CALSITE IN- PLACE

STIMULUS NA

MAMF 1 YR

MADTM NA

LIFE 20 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NA

OTHER NEED RADIATION RESISTANT FLOWMETER

SECTOR UNKNOWN

RECORD NO. 20

NEED STEAM FLOW RATE

XTRANEED NONINTRUSIVE CLEAN LIQUID FLOW RATE

MEDIA SATURATED & UNSATURATED STEAM

DRIVER QUALITY, ACCURACY WITH RANGEABILITY

SERVICE EROSIVE

ENVIRON PLANT

NEC NA

ACCURACY 1%

PRECISION 0.5%

RANGE 20:1 RANGEABILITY

RESPONSE <1 SEC.

CALFREQ 12 MO

CALSITE IN- PLACE

STIMULUS NA

MAMF 24 MO

MADTM 24 HR

LIFE 5 YR

COST $3K

NOPERYR 10

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS RELIABILITY, ACCURACY, MAINTEN.

OTHER NEED IMPROVED SENSOR TO METER ENERGY DISTRIBUTION

SECTOR ENERGY

IN PLANT

29
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 21

NEED STEAM FLOW RATE

XTRANEED CITED

MEDIA STEAM @ 3200 PSIG & 100-1000 C

DRIVER COST, QUALITY

SERVICE CORROSIVE

ENVIRON LAB, PLANT

NEC NA

ACCURACY <1%

PRECISION <0.5%

RANGE 10-1000 LB/HR

RESPONSE <1 SEC

CALFREQ 1 YR

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF NA

MADTM NA

LIFE 2 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS RELIAB., ACCURACY, RANGEABILITY

OTHER NEED IMPROVED METER WITH 100:1 RANGEABILITY

SECTOR ENERGY

RECORD NO. 22

NEED CONCENTRATION OF HEAVY METALS (U,Pu) IN LIQUID SOLUTION

XTRANEED IN-LINE FLUID DENSITY & FLOW RATE IN NUCLEAR ENVIRON.

MEDIA NITRIC ACID

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON PLANT, NUCLEAR RADIATION (>10e6 RAD/HR)

NEC NA

ACCURACY <1%

PRECISION <0.5%

RANGE ABOUT 200 g/LITER

RESPONSE 1 SEC

CALFREQ NA

CALSITE IN-PLACE (REMOTE)

STIMULUS NA

MAMF NA : REMOTE

MADTM NA: REMOTE

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/IN-HOUSE

MFGR NONE

FAULTS ACCURACY, COST

OTHER NEED SENSOR FOR U, Pu REPROCESS. (FROM LWPR'S & BREEDERS)

SECTOR ENERGY

30
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 23

NEED WIDE-RANGING TEMPERATURE SENSOR (TEMP. TO 3000 C)

XTRANEED WIDE-RANGING FLOW (VERY LOW FLOWS, SLURRIES, ETC.)

MEDIA VARIOUS GASES, LIQUIDS, SLURRIES

DRIVER COST, QUALITY: (CLOSER PROCESS CONTROL)

SERVICE CORROSIVE, EROSIVE: PRESS. TO 3000 PSIG

ENVIRON LAB, PLANT, NUCLEAR RADIATION

NEC NA

ACCURACY 1%

PRECISION 0.5%

RANGE 273-3000 C

RESPONSE MILLISEC. TO SEC.

CALFREQ 6 MO.

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS PHYS . /ELECTR

MAMF 3 MO

MADTM 24 HR

LIFE 1 YR

COST $2K

NOPERYR 20-30

SENSITE IN-LINE, REACTOR, ON-LINE, LAB TEST

AVAILABLE YES/COM '

MFGR VARIOUS

FAULTS RELIABILITY

OTHER NEED IMPROVED TEMP SENSORS & RANGEABILITY FOR FLOWMETERS

SECTOR ENERGY

RECORD NO. 24

NEED TRACE QUANTITY U & Pu IN PROCESS WASTE STREAMS

XTRANEED NA

MEDIA NITRIC ACID SOLUTION

DRIVER PUBLIC SAFETY, PRODUCT RECOVERY

SERVICE CORROSIVE

ENVIRON PLANT, NUCLEAR RADIATION (10e5 RAD/HR)

NEC NA

ACCURACY 10%

PRECISION 3%

RANGE SEE "OTHER"

RESPONSE 1 MIN

CALFREQ 1 MO

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 3 MO

MADTM 48 HR

LIFE 10 YR

COST $25K

NOPERYR 10

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NA

OTHER NEED RAD. & ACID RESIST. SENSOR, Pu: 0-100 PPM, U: 0-500 PPM

SECTOR ENERGY

31
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 25

NEED WEIGHT OF CONTENTS IN JACKETED, AGITATED PROCESS VESSELS

XTRANEED NA

MEDIA PROCESS MIXTURES

DRIVER COST, RELIABILITY

SERVICE CORROSIVE, VIBRATION

ENVIRON PLANT

NEC C1/D1.2/GB.C&D

ACCURACY 1% OF FULL SCALE

PRECISION 0.25%

RANGE 100 LB TO 5 TONS

RESPONSE NA

CALFREQ 4 MO

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF 4 MO

MADTM 24 HR

LIFE 5 YR

COST $5K

NOPERYR 5 SENSITE REACTOR

AVAILABLE YES/COM '

L

MFGR VARIOUS

FAULTS IN-LINE/ON-LINE, RELIAB .

, ACCURACY, MAINTEN.

OTHER NEED LOW-MAINTEN, VIBRATION-RESIST., IN-SITU WEIGHING DEVICE

SECTOR PHARMACEUTICAL

RECORD NO. 26

NEED LEVEL IN GLASS -LINED REACTORS

XTRANEED NA

MEDIA SOLVENTS & VARIOUS PRODUCT SOLUTIONS

DRIVER QUALITY, RELIABILITY

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D1/GB,C&D

ACCURACY 1%

PRECISION 0.25%

RANGE 0-5 IN. TO 0-200 IN.

RESPONSE NO LAG

CALFREQ 2 MO

CALSITE IN- PLACE

STIMULUS NA

MAMF 6 MO

MADTM 1-2 HR

LIFE 2 YR

COST $2-3K

NOPERYR NA

SENSITE REACTOR

AVAILABLE YES/COM •

L

MFGR VARIOUS

FAULTS RELIAB., MAINTEN., MATERIAL COMPATIBILITY

OTHER NEED LOW-MAINTEN., VERSATILE LEVEL DETECTOR

SECTOR PHARMACEUTICAL

32
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 27

NEED LEVEL IN GLASS -LINED, JACKETED, AGITATED VESSELS

XTRAKEED CITED

MEDIA SOLVENTS OR SLURRIES

DRIVER RELIABILITY

SERVICE CORROSIVE

ENVIRON PLANT

NEC UL/FM APPROVED

ACCURACY 0.2% OF SPAN

PRECISION 0.05% OF CAL. SPAN

RANGE 0-25 & 0-150 IN.W.C.

RESPONSE NA

CALFREQ 1 YR

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF 1 YR

MADTM 3 HR

LIFE 8 YR

COST $1.8K

NOPERYR 100

SENSITE REACTOR

AVAILABLE YES/COM '

MFGR VARIOUS

FAULTS RELIABILITY

OTHER NEED RELIAB

SECTOR

MAINTENANCE

IN- SITU DETECTOR FOR AGITATED, JACKETED REACTOR

PHARMACEUTICAL

RECORD NO. 28

NEED PH IN REACTOR

XTRANEED CITED

MEDIA NA

DRIVER COST, REDUCED MAINTENANCE

SERVICE CORROSIVE

ENVIRON PLANT

NEC FM APPROVED

ACCURACY 0.2 PH

PRECISION 0.02 PH

RANGE 0-14 PH

RESPONSE NA

CALFREQ 1 WK

CALSITE CHECK BY GRAB SAMPLE

STIMULUS ELECTRICAL

MAMF NA

MADTM NA

LIFE NA

COST $1.2K

NOPERYR 50

SENSITE REACTOR

AVAILABLE YES/COM'

MFGR ONE

FAULTS MAINTEN. & REPLACEMENT COSTS

OTHER SELF-CONTAINED ELECTRODE PROBE WOULD REDUCE REPLACEMENT COST

SECTOR PHARMACEUTICAL

33
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 29

NEED VERY LOW FLOW RATE (0.025-0.25 & 0.05-0.50 GPM) OF SOLVENTS

XTRANEED CITED

MEDIA CLEAN PROCESS SOLVENTS

DRIVER NEED UL/FM APPROVED METER

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D1/GD

ACCURACY 0.75%

PRECISION 0.10%

RANGE SEE "NEED"

RESPONSE NA

CALFREQ 3 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 3 MO

MADTM NA

LIFE 10 YR

COST $2.5K

NOPERYR 10-20

SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR ONE

FAULTS NOT UL OR FM APPROVED

OTHER NEED PKG: METER, RATE INDIC, TOTALIZ., START & STOP CONTROL

SECTOR PHARMACEUTICAL

RECORD NO. 30

NEED FLOW RATE WITH WIDE RANGEABILITY (SOLVENTS & AQUEOUS SOL'NS)

XTRANEED ACCURATE MASS FLOW RATE

MEDIA SOLVENTS & WATER- BASED SOLUTIONS

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D2/GB , C&D

ACCURACY <1%

PRECISION NA

RANGE 0-50 GPM

RESPONSE NA

CALFREQ 2 MO

CALSITE IN- PLACE

STIMULUS NA

MAMF 6 MO

MADTM 1 HR

LIFE 2 YR

COST UP TO $3K

NOPERYR NA

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS CANDIDATES LACK ACCURACY/RANGEAB I LITY

OTHER NEED PASSIVE, VERSATILE, ACCUR. METER WITH WIDE RANGEABILITY

SECTOR PHARMACEUTICAL

34
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 31

NEED PH IN REACTOR

XTRANEED CITED

MEDIA VARIOUS

DRIVER QUALITY, EASE OF MAINTENANCE

SERVICE CORROSIVE, VIBRATION, STERILITY

ENVIRON PLANT

NEC C1/D1/GD

ACCURACY 0.1 PH

PRECISION 0.1%

RANGE 0-14PH:2PH MIN SPAN

RESPONSE NA

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF 1 MO

MADTM 4 HR

LIFE NA

COST NA

NOPERYR NA

SENSITE REACTOR

AVAILABLE YES/COM*

L

MFGR VARIOUS

FAULTS MAINTEN., FRAGILE, HEAVY, BULKY

OTHER REFERENCE FLUID DEPLETED BY REACTOR PRESS/VAC CHANGES

SECTOR PHARMACEUTICAL

RECORD NO. 32

NEED STEAM FLOW RATE

XTRANEED CITED

MEDIA 150 PSIG PLANT STEAM & CONDEN. SLUG FLOW

DRIVER COST

SERVICE EROSIVE, VIBRATION

ENVIRON PLANT

NEC NA

ACCURACY <1%

PRECISION <0.1%

RANGE 10:1 RANGEABILITY

RESPONSE NA

CALFREQ 3 MO

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF 3 MO

MADTM 24 HR

LIFE 3 MO

COST NA

NOPERYR NA

SENSITE IN-LINE (CRITICAL PLACEMENT)

AVAILABLE YES/COM'

L

MFGR ONE

FAULTS RELIAB., ACCUR. , MAINTEN., OPER. TEMP. LIMITS

OTHER DAMAGED BY CONDENS .

, TURB . BLADE COATING , LOCATION REQMNTS

SECTOR PHARMACEUTICAL

35
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 33

NEED GASEOUS & SOLID SPECIES CONCENTRATIONS IN FLAMES

XTRANEED CITED

MEDIA COMBUSTION PRODUCTS

DRIVER RESEARCH INTEREST

SERVICE NA

ENVIRON NA

NEC NA

ACCURACY NA

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR/LAB SAMPLE & ANALYSIS

AVAILABLE NO. LAB TECHNIQUES ONLY

MFGR NA

FAULTS NEED PILOT SCALE PROOF OF OPTICAL LAB METHODS

OTHER LASER (RAMAN SPECTRA, FLUORESC, SCATTERING) TECHNIQUES

SECTOR ACADEME

RECORD NO. 34

NEED GAS TEMPERATURE (NONINTRUSIVELY)

XTRANEED CITED

MEDIA COMBUSTION PRODUCTS

DRIVER RESEARCH INTEREST

SERVICE NA

ENVIRON NA

NEC NA

ACCURACY NA

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE NA

MFGR NA

FAULTS POINT MEASUREMENTS DIFFICULT

OTHER TWO-COLOR PYROMETRY OF INTEREST

SECTOR ACADEME

36
Appendix 1. Measurement Survey Data Base- -Continaed

RECORD NO. 35

NEED

XTRANEED

GAS VELOCITY IN FLAMES

CITED

MEDIA COMBUSTION PRODUCTS

DRIVER RESEARCH INTEREST

SERVICE NA

ENVIRON NA

NEC NA

ACCURACY NA

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE NA

MFGR NA

FAULTS NA

OTHER LDV TECHNIQ. NOT YET DEVELOPED FOR USE IN LARGE TURB

SECTOR ACADEME

RECORD NO. 36

NEED TEMPERATURE (POLYMERS @ 290 C)

XTRANEED NA

MEDIA POLYMERS @ 290 C

DRIVER QUALITY

SERVICE VIBRATION

ENVIRON PLANT

NEC NA

ACCURACY 0.1 C

PRECISION 0.1 C

RANGE 275-300 C

RESPONSE NA

CALFREQ 1 WK

CALSITE IN -PLACE

STIMULUS NA

MAMF 6 MO

MADTM 24 HR

LIFE 6 MO

COST $50-75

NOPERYR 6000

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS RELIAB., ACCUR. , MAINTEN., INTERCHANG.

OTHER REPEATABLE, REMOTE MEASUREMENTS REQ'D

SECTOR TEXTILES

FLAMES

37
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 37

NEED TEMPERATURE TO 2500 C IN SODIUM

XTRANEED TEMPERATURE TO 2200 C IN STEAM

MEDIA LIQUID SODIUM

DRIVER QUALITY, RELIABILITY

SERVICE CORROSIVE

ENVIRON NA

NEC NA

ACCURACY 1%

PRECISION 1%

RANGE 20-2500 C

RESPONSE 1 MILLISEC

CALFREQ NA

CALSITE NA

STIMULUS ELECTRICAL

MAMF NA

MADTM NA

LIFE 4 HR

COST $3K

NOPERYR 50

SENSITE REACTOR

AVAILABLE YES/IN-HOUSE DEVELOPMENT

MFGR NA

FAULTS RELIABILITY

OTHER EXTENDED LIFE OF 4-10 HR @ 2500 C DESIRED

SECTOR ENERGY

RECORD NO. 38

NEED TEMPERATURE IN GLASS MFG.

XTRANEED DETECT DEFECTS IN GLASS DURING MFG & FABRICATION

MEDIA AIR IN GLASS OVENS

DRIVER COST, QUALITY

SERVICE NA

ENVIRON PLANT

NEC NA

ACCURACY NA

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ INFREQUENT

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE NA

MFGR NA

FAULTS NA

OTHER NA

SECTOR GLASS

38
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 39

NEED TEMPERATURE (WATER & AIR)

XTRANEED RESPONSE TIMES OF TEMPERATURE & PRESSURE SENSORS

MEDIA WATER & AIR

DRIVER QUAL. , PLANT SAFETY, TECH. SPECS.

SERVICE VIBRATION

ENVIRON PLANT

NEC NA

ACCURACY 0.001 C

PRECISION NA

RANGE 0-700 C

RESPONSE MILLISEC TO FEW SEC

CALFREQ 3 YR

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 3 YR

MADTM MINIMUM

LIFE 5 YR

COST $5-10K

NOPERYR 30

SENSITE REACTOR

AVAILABLE YES/COM '

L

MFGR NA

FAULTS RELIABILITY/ACCURACY

OTHER NUCLEAR REGULATORY REQUIREMENTS

SECTOR ENERGY

RECORD NO. 40

NEED MOISTURE LEVEL IN POWDERS & SOLIDS

XTRANEED CITED

MEDIA SOLIDS & POWDERS

DRIVER COST, QUALITY

SERVICE EROS., VI BRA. , STERILITY (OCCASIONALLY)

ENVIRON PLANT

NEC C1/D2/GB

ACCURACY 0.1% BY WEIGHT

PRECISION 0.1% BY WEIGHT

RANGE 0-20% WATER BY WT.

RESPONSE <5 SEC.

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS PHYSICAL

MAMF 1 MO

MADTM 3 HR

LIFE 5 YR

COST $100

NOPERYR THOUSANDS

SENSITE IN -LINE/REACTOR/ON -LINE

AVAILABLE NO

MFGR NA

FAULTS RELIAB., ACCUR. , MAINTEN. , INFERENTIAL

OTHER DESIRED QUALITY DEVICE NOT AVAILABLE

SECTOR INSTRUM. MFGR.

39
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 41

NEED NONCONTACT TEMPERATURE MEASUREMENT (POLYMERS IN AIR)

XTRANEED EMISSIVITY OF POLYMERS IN CONTACT WITH AIR

MEDIA POLYMERS UNDER AIR

DRIVER TEMP. MEAS. ERROR DUE TO EMISSIVITY

SERVICE NA

ENVIRON PLANT

NEC NA

ACCURACY 0.25 C

PRECISION 0.05 C

RANGE 20-1800 C

RESPONSE 1-2 SEC

CALFREQ 6 MO

CALSITE NA

STIMULUS PHYSICAL

MAMF 3 MO

MADTM 6 HR

LIFE 5 YR

COST $250

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS ACCUR. , MAINTEN., CALIBR. FREQUENCY

OTHER NA

SECTOR INSTRUM. MFGR.

RECORD NO. 42

NEED LOW LEVELS OF WATER & OXYGEN

XTRANEED CITED

MEDIA ETHYLENE, HYDROGEN, NITROGEN, HEXENE

DRIVER QUALITY

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GB

ACCURACY 0.1 PPM

PRECISION 0.05 PPM

RANGE 1-10 PPM

RESPONSE 1 MIN

CALFREQ 1 WK

CALSITE IN- PLACE

STIMULUS NA

MAMF 3 MO

MADTM 4 HR

LIFE 1 YR

COST $500

NOPERYR 1

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS ACCURACY, NEED IN-LINE/ON-LINE MEAS.

OTHER NA

SECTOR CHEMICAL

40
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 43

NEED LOW CONCENTRATIONS OF ETHYLENE OXIDE

XTRANEED LOW PPM OF WATER, OXYGEN, FORMALDEHYDE, ETHYLENE GLYCOL

MEDIA ETHYLENE, NITROGEN, ETHANE

DRIVER COST

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GC

ACCURACY 0.005% ETHYL. OXIDE

PRECISION 0.001% ETHYL. OXIDE

RANGE 5%

RESPONSE 30 SEC

CALFREQ 8 HR

CALSITE IN- PLACE

STIMULUS NA

MAMF 2 WK

MADTM 4 HR

LIFE 7 YR

COST NA

NOPERYR NA

SENSITE IN-LINE/ON-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS ACCURACY, PRECISION, RESPONSE TIME

OTHER TENFOLD IMPROVEMENT NEEDED IN GAS CHROMAT. & MASS SPECS

SECTOR CHEMICAL

RECORD NO. 44

NEED SKIN TEMP.

XTRANEED NA

MEDIA NA

DRIVER OPTIMIZE THROUGHPUT VS

SERVICE NA

ENVIRON PLANT, HOT ENVIRONMENT

NEC NA

ACCURACY <20 F

PRECISION 5 F

RANGE SEE "OTHER"

RESPONSE NA

CALFREQ 1 WK

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF NA

MADTM NA

LIFE 5 YR

COST NA

NOPERYR NA

SENSITE NA

AVAILABLE NA

MFGR NA

FAULTS NA

OTHER PROCESS HEATERS:

SECTOR INSTRUM. MFGR.

OF TUBES IN PYROLYSIS FURNACES & PROCESS HEATERS

MAINTEN. COSTS

800-1200 F, PYROLYSIS: 1300-1700 F

41
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 45

NEED MULTIPHASE MULTI COMPONENT MASS FLOW RATE (GASIFIC . /COMBUST .

)

XTRANEED TEMPERATURE (GASIFIERS & COMBUSTION PROCESSES)

MEDIA FEEDS/PRODUCTS OF GAS . /COMBUST . PROCESS

.

DRIVER UNDERSTAND PHENOM. , PROCESS CONTROL

SERVICE COPHOSIVE, EROSIVE, VIBRATION

ENVIRON LAB, PLANT

NEC C1.2/D2/GB&D

ACCURACY 1% OF FULL SCALE

PRECISION 0.25% OF FULL SCALE

RANGE 10-2000 LB/HR

RESPONSE 1 SEC

CALFREQ 3 MO

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF 3 MO

MADTM USE SPARE

LIFE 1 YR

COST $2K

NOPERYR 10

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NA

OTHER NA

SECTOR ENERGY (GOVT.)

RECORD NO. 46

NEED TEMPERATURE (POLYMER EMULSIONS)

XTRANEED PRESS., FLOW, PH, MONOMER COMPOSITION DURING POLYMERIZATION

MEDIA POLYMER EMULSIONS

DRIVER QUALITY, PROCESS CONTROL, SAFETY

SERVICE CORROSIVE, HIGH SHEAR

ENVIRON PLANT

NEC NA

ACCURACY 0.2 C PRECISION 0.05 C

RANGE 0-150 C

RESPONSE <10 SEC

CALFREQ 1 YR

CALSITE IN -PLACE

STIMULUS NA

MAMF NA

MADTM 2 WK/YR

LIFE 10 YR

COST $25

NOPERYR 50

SENSITE IN-LINE/REACTOR/ON-LINE/LAB TEST

AVAILABLE YES/COM' L/IN- HOUSE

MFGR VARIOUS

FAULTS NEED IN-LINE MEAS .

, AC CUR. , MAINTEN.

OTHER NEED IMPROVED IN-LINE SENSOR

SECTOR PLASTICS

42
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 47

NEED CALIBRATING JET ENGINE THERMOCOUPLE

XTRANEED RELATED HEATER PROBE CALIBRATION

MEDIA NA

DRIVER NA

SERVICE NA

ENVIRON FIELD CAL. OF JET ENGINE THERMOCOUPLE

NEC NA

ACCURACY 1 C

PRECISION NA

RANGE 100-1000 C

RESPONSE 30-60 SEC

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE NA

AVAILABLE YES

MFGR ONE

FAULTS ACCURACY

OTHER DOD STUDYING PROBLEM

SECTOR UNKNOWN

RECORD NO. 48

NEED CONSTANT TEMPERATURE BATH (100-1200 F.)

XTRANEED CITED

MEDIA FLUIDIZED ALUMINUM OXIDE

DRIVER QUALITY

SERVICE NA

ENVIRON LAB, ON-BOARD SHIP LAB

NEC NA

ACCURACY <0.5 F

PRECISION 0.2% OF INDIC. VAL.

RANGE 100-1200 F

RESPONSE 2-5 MIN

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE NA

AVAILABLE NO

MFGR NONE

FAULTS SAFETY HAZARD (DUST PERCOLATION)

OTHER TEMP. STABILITY (5-50 F GRADIENTS @ 1200 F)

SECTOR UNKNOWN

43
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 49

NEED PLASMA PARAMETERS, COMPOSITION IN PLASMAS

XTRANEED NA

MEDIA NA

DRIVER QUALITY

SERVICE CORROSIVE, EROSIVE

ENVIRON LAB, PLANT

NEC NA

ACCURACY <50%

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF 1 MO

MADTM HOURS

LIFE NA

COST $1-50K

NOPERYR NA

SENSITE IN-LINE/REACTOR/ON-LINE/LAB TEST

AVAILABLE YES/COM' L/IN- HOUSE

MFGR VARIOUS

FAULTS RELIAB., ACCURAC .

, NONEXISTENCE OF SENSOR

OTHER NA

SECTOR ELECTRONIC CHEMICALS

RECORD NO. 50

NEED SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

XTRANEED NA

MEDIA STEEL IN AIR

DRIVER COST

SERVICE NA

ENVIRON PLANT

NEC NA

ACCURACY 2 C

PRECISION NA

RANGE 20-1000 C

RESPONSE FEW SEC

CALFREQ NA

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NA

OTHER NA

SECTOR STEEL (ACADEME)

44
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 51

NEED DISSOLVED OXYGEN IN BIOLOG . WASTEWATER WITH BIOFOULING

XTRANEED NA

MEDIA BIOLOGICALLY -TREATED WASTEWATER

DRIVER COST

SERVICE NA

ENVIRON WASTEWATER TREATMENT PLANT

NEC NEMA 4X

ACCURACY 0.5 PPM

PRECISION 0.025 PPM

RANGE 0-10 PPM

RESPONSE SEVERAL MIN

CALFREQ 1 MO

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF 1 MO

MADTM 0.5 HR

LIFE 2 YR

COST $1K

NOPERYR >10,000 IN U.S.

SENSITE IN-LINE/REACTOR, USUALLY OPEN BASINS

AVAILABLE YES/COM*

MFGR VARIOUS

FAULTS MAINTEN., SLIME GROWTH CONTROL METHOD NEEDED

OTHER BIOSLIME REDUCES INDICATED OXYGEN CONCENTRATION

SECTOR INSTRUM. MFGR.

RECORD NO. 52

NEED TEMPERATURE MEAS . IN THERMOWELLS

XTRANEED NA

MEDIA VARIOUS

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON PLANT

NEC NA

ACCURACY NA

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE 1 YR

COST $50-300

NOPERYR SEVERAL HUNDRED

SENSITE IN -LINE/REACTOR/ON -LINE

AVAILABLE YES/IN-HOUSE

MFGR NA

FAULTS MAINTENANCE

OTHER IMPROVED RESPONSE & REPEATABILITY DESIRED

SECTOR INSTRUM. MFGR.

45
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 53

NEED FLOW OF MILDLY -ABRASIVE FILLED POLYMER

XTRANEED CITED

MEDIA NONCONDUCTIVE OPAQUE COMPOUND

DRIVER QUALITY, PROCESS CONTROL

SERVICE EROSIVE

ENVIRON PLANT

NEC C1/D2/GD

ACCURACY <1%

PRECISION 0.25%

RANGE 0-5 & 0-20 GPM

RESPONSE NA

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM USE SPARE

LIFE 3-5 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM"

L

MFGR ONE

FAULTS EXCESS. PRESS. DROP, NEED 4-20 ma DC SIGNAL

OTHER VISCOS:500-1,000,000 cP, TEMP:60-300 F, PRESS: 50-750 PSIG

SECTOR CHEMICAL

RECORD NO. 54

NEED FLOW RATE OR VOLUMETRIC METHOD FOR LIQUID COMMODITY TRANSFER

XTRANEED CITED

MEDIA LIQUIDS (INERTS, FLAMMABLES, CORROSIVES)

DRIVER COST

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D2/GD

ACCURACY <1%

PRECISION 0.25%

RANGE 0-20 & 0-80 GPM

RESPONSE NA

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 8 HR

LIFE 3-5 YR

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE NO

MFGR NONE

FAULTS NEED LOCAL READOUT & 4-20 ma DC/PULSE SIGNAL

OTHER PRESSURE (20-100 PSIG), TEMPERATURE (-20 F TO +95 F)

SECTOR CHEMICAL

46
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 55

NEED LEVEL IN GLASS -LINED, AGITATED, JACKETED VESSEL

XTRANEED CITED

MEDIA MINERAL ACID, ORGANIC & ALICYCLIC HC MIX

DRIVER PROCESS CONTROL

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D1/GC

ACCURACY 1%

PRECISION 0.25%

RANGE 0-20 FT

RESPONSE 1 SEC

CALFREQ 6 MO

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM USE SPARE

LIFE 3-5 YR

COST NA

NOPERYR NA

SENSITE REACTOR

AVAILABLE NO

MFGR NONE

FAULTS NEED ACCUR. 4-20 ma DC SIGNAL DURING AGITAT.

OTHER VAC:<100 mm Hg, PRESS :<200 PSIG, TEMP:<500 F

SECTOR CHEMICAL

RECORD NO. 56

NEED NONINTRUSIVE GAS TEMPERATURE IN COAL GASIFIER

XTRANEED PROCESS FLOW RATES

MEDIA SYNGAS (FLYING PARTICLES & MOLTEN SLAG)

DRIVER QUALITY, RELIABILITY, SENSOR LIFE

SERVICE CORROSIVE, OXIDIZING, REDUCING

ENVIRON PLANT

NEC C1/D2/GB,C&D

ACCURACY <1%

PRECISION <0.5%

RANGE 500-2800 F

RESPONSE THERMOCOUPLE EQUIV.

CALFREQ 6 MO

CALSITE NA

STIMULUS NA

MAMF 6 MO

MADTM 12 HR

LIFE >10 YR

COST NA

NOPERYR NA

SENSITE. REACTOR

AVAILABLE NO

MFGR NONE

FAULTS NA

OTHER NA

SECTOR ENERGY

47
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 57

NEED ULTRA-TRACE MOISTURE IN PROCESS GASES

XTRANEED TRACE ANALYSIS OF CORROSIVE GAS ENVIRONMENTS

MEDIA HIGH PURITY GASES

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON LAB, PLANT

NEC NA

ACCURACY 0.01 PPM

PRECISION 0.01 PPM

RANGE 0-100 PPM

RESPONSE 10 SEC

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS NA

MAMF 6 MO

MADTM 2-4 DAY

LIFE 5 YR

COST <$5K

NOPERYR 10

SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR TWO

FAULTS ACCURACY, RELIABILITY

OTHER NEED IN-LINE, INEXPENSIVE INSTRUMENT

SECTOR ELECTRONIC CHEMICALS

RECORD NO. 58

NEED PARTICLE SIZE & DISTRIBUTION (IN ORGANIC SOLVENTS, GASES)

XTRANEED CITED

MEDIA ORGANIC SOLVENTS, GASES

DRIVER QUALITY

SERVICE CORROSIVE, EROSIVE, VIBRATION

ENVIRON NA

NEC NA

ACCURACY 10%

PRECISION 10%

RANGE 10-10,000 ANGSTROM

RESPONSE 10 MIN

CALFREQ DAILY

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF DAILY

MADTM NA

LIFE 1 YR

COST NA

NOPERYR NA

SENSITE ON-LINE/LAB TEST

AVAILABLE NA

MFGR NA

FAULTS NA

OTHER NA

SECTOR CONSULTANT

48
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 59

NEED ELECTRICAL CONDUCTIVITY

XTRANEED SURFACE CONDUCTIVITY ON DIELECTRIC SUBSTRATE

MEDIA HUMID AIR, SALT FOG

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON NA

NEC NA

ACCURACY NA

PRECISION NA

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR MANY

SENSITE NA

AVAILABLE NA

MFGR NA

FAULTS NA

OTHER COATINGS ON GLASS PANELS USED IN MARINE/AUTO EQUIPMENT

SECTOR CONSULTANT

RECORD NO. 60

NEED FLOW RATE OF CORROSIVE FLUID (Br) WITH LOW PRESSURE DROP

XTRANEED NA

MEDIA LIQUID BROMINE

DRIVER QUALITY

SERVICE CORROSIVE, TEMP:60C, PRESS : 14 .4-50 PSIA

ENVIRON PLANT

NEC GEN. PURPOSE

ACCURACY 1.0%

PRECISION 0.1%

RANGE 0-6 GPM

RESPONSE NA

CALFREQ 6 MO

CALSITE IN- PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 3 DAY

LIFE 10 YR

COST $4-8K

NOPERYR 6

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS NEED IN-LINE METER, ACCUR. , MAINTEN.

OTHER LOW HEAD -LOSS IN-LINE METER NEEDED

SECTOR CHEMICAL

49
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 61

NEED CAUSTIC CONCENTRATION IN CAUSTIC SCRUBBER (CHLORINE)

XTRANEED CITED

MEDIA 50% NaOH (START) & 0% (END)

DRIVER COST, SAFETY

SERVICE CORROSIVE

ENVIRON NA

NEC GEN. PURPOSE

ACCURACY 2%

PRECISION 0.5%

RANGE NA

RESPONSE FAST AS POSSIBLE

CALFREQ 1 WK

CALSITE IN-PLACE

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NEED IN-LINE CONTINUOUS SENSOR

OTHER CURRENT PRACTICE : SAMPLE & TITRATION

SECTOR CHEMICAL

RECORD NO. 62

NEED LIQUID LEVEL OF MOLTEN SULFUR

XTRANEED CITED

MEDIA LIQUID SULFUR

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON NA

NEC C1/D1/GD

ACCURACY 2%

PRECISION 0.5%

RANGE NA

RESPONSE 2 SEC

CALFREQ 1 MO

CALSITE IN-PLACE

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE REACTOR

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS RELIABILITY

OTHER MOLTEN SULFUR INTERFACED WITH AIR & WITH HOT WATER SLURRY

SECTOR CHEMICAL

50
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 63

NEED VISCOUS, NONAQUEOUS, CORROS . LIQ. & SLURRY FLOW (ORGANICS)

XTRANEED CITED

MEDIA WASTE ORGANIC STREAM TO INCINERATOR

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON NA

NEC C1/D1/GD

ACCURACY 2%

PRECISION 0.5%

RANGE VARIABLE

RESPONSE INSTANTANEOUS

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NO RELIABLE METERS AVAILABLE

OTHER NA

SECTOR CHEMICAL

RECORD NO. 64

NEED LOW FLOW RATES OF HIGH VISCOSITY LIQUIDS

XTRANEED NA

MEDIA ORGANIC LIQUID (SP.GR. 0.86, 800cP@160F)

DRIVER QUALITY

SERVICE VIBRATION

ENVIRON PLANT

NEC C1/D2/GC&D

ACCURACY 1%

PRECISION 1%

RANGE 0-23 g/MIN

RESPONSE 10 SEC

CALFREQ 1 MO

CALSITE IN-PLACE

STIMULUS NA

MAMF 6 MO

MADTM 2 HR

LIFE 5 YR

COST $2-2. 5K

NOPERYR 2 SENSITE IN-SITE

AVAILABLE YES/COM'

L

MFGR ONE

FAULTS PRESSURE DROP TOO HIGH

OTHER NA

SECTOR CHEMICAL

51
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 65

NEED IMPURITY ANALYSIS IN BULK MATERIALS : 10el3-10el4 ATOMS/cc

XTRANEED CITED

MEDIA GaAs, GaP , InP , GaAlAs , GaAsP, ETC.

DRIVER QUALITY

SERVICE NA

ENVIRON LAB

NEC NA

ACCURACY 50%

PRECISION 10%

RANGE 10el3-10el8 ATOMS/cc

RESPONSE MINUTES

CALFREQ 6 MO

CALSITE IN -PLACE

STIMULUS PHYSICAL

MAMF 1 MO

MADTM 2-3 DAY

LIFE 5 YR

COST NA

NOPERYR NA

SENSITE LAB TEST

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS ELEMENT SPECIFIC, RELIAB ., ACCURACY

OTHER SOME NEW LAB TECHNIQUES LOOK PROMISING, NEED COMMERCIALIZING

SECTOR ELECTRONIC CHEMICALS

RECORD NO. 66

NEED SMALL TEMPERATURE DIFFER. @ HIGH TEMPS IN HOSTILE ENVIRON.

XTRANEED CITED

MEDIA LIQUID GaAs, GaP, B(2)0(3)

DRIVER DEVELOPMENT OF HIGH QUALITY MATERIALS

SERVICE MEDIA INCL. As (4) OR P(4) LADEN N(2) GAS

ENVIRON LAB

NEC NA

ACCURACY 1%

PRECISION 0.05%

RANGE 1000-1500 C

RESPONSE MIN

CALFREQ 6 MO

CALSITE REMOV. & CAL.

STIMULUS PHYSICAL

MAMF 1 MO

MADTM 24 HR

LIFE 3 YR

COST $100

NOPERYR 10

SENSITE REACTOR

AVAILABLE NO

MFGR NONE

FAULTS NA

OTHER OPTICAL TECHNIQUE WOULD BE ACCEPTABLE

SECTOR ELECTRONIC CHEMICALS

52
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 67

NEED THE As:Ga RATIO IN A GaAs CRYSTAL MELT

XTRANEED NA

MEDIA GaAs MELT (1250C & 2 ATM. N(2) GAS)

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON LAB

NEC NA

ACCURACY 0.003 OF RATIO

PRECISION 0.003 OF RATIO

RANGE As:Ga = 0.98 TO 1.04

RESPONSE 2 MIN

CALFREQ 48 HR

CALSITE IN PLACE/REMOV.&CAL.

STIMULUS PHYSICAL

MAMF 48 HR

MADTM 24 HR

LIFE 48 HR

COST $100

NOPERYR 50

SENSITE REACTOR

AVAILABLE NO

MFGR NONE

FAULTS NA

OTHER MEAS. NEEDED FOR PRODUCT QUALITY CONTROL

SECTOR ELECTRONIC CHEMICALS

RECORD NO. 68

NEED LEVEL IN VESSEL UNDER PRESSURE OR VACUUM

XTRANEED VERIFICATION OF ACCURACY OF RTD'S

MEDIA LIQUID BROMINE

DRIVER QUALITY, SAFETY

SERVICE CORROSIVE, EROSIVE, VIBRATION

ENVIRON PLANT

NEC NA

ACCURACY 0.2% OF SPAN

PRECISION 0.05% OF SPAN

RANGE 0-800 IN. WATER

RESPONSE 0.15 SEC (SPAN STEP)

CALFREQ 6 MO

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF NA

MADTM NA

LIFE NA

COST $800

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE YES/COM '

MFGR VARIOUS

FAULTS MAINTENANCE

OTHER PRESSURE -COMPENSATING LEVEL DEVICE DESIRED

SECTOR CHEMICAL

53
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 69

NEED ON-MACHINE MEASUREMENTS OF PAPER MECHANICAL PROPERTIES

XTRANEED CITED

MEDIA PAPER

DRIVER QUALITY, PROCESS CONTROL

SERVICE NA

ENVIRON PLANT

NEC NA

ACCURACY 1-3%

PRECISION <1%

RANGE VARIABLE

RESPONSE <30 SEC

CALFREQ NA

CALSITE IN -PLACE

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/IN-HOUSE

MFGR UNDER DEVELOPMENT

FAULTS MAINTENANCE

OTHER MILLWORTHINESS, CALIBRATION, ELECTRONICS/CORROSION

SECTOR PAPER

RECORD NO. 70

NEED ON-MACHINE LIGNIN CONTENT (PULP DIGESTER)

XTRANEED CITED

MEDIA WOOD PULP, COOKING LIQUORS

DRIVER QUALITY, UNIFORMITY

SERVICE CORROSIVE, HIGH TEMPERATURE

ENVIRON PLANT

NEC NA

ACCURACY 1-3%

PRECISION 1%

RANGE NA

RESPONSE NA

CALFREQ NA

CALSITE NA

STIMULUS NA

MAMF NA

MADTM NA

LIFE NA

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE NO

MFGR NONE

FAULTS RELIABILITY, MAINTENANCE

OTHER NEED IN-LINE/ON-LINE SENSOR

SECTOR PAPER

54
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 71

NEED REMOTE HYDROCARBON SENSING

XTRANEED CITED

MEDIA HYDROCARBON LEAKS IN AIR

DRIVER ENVIRON. CONTROL, STOCK LOSS MONITORING

SERVICE NA

ENVIRON PLANT, LOADING DOCK, PIPELINE MONITORING

NEC NA

ACCURACY 2%

PRECISION 2% OF RANGE

RANGE 1-5000 PPM

RESPONSE 2 SEC

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF 1 MO

MADTM 2-4 HR

LIFE 5 YR

COST $20K

NOPERYR 10

SENSITE REMOTE SENSING

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS RELIAB., ACCUR. , MAINTEN. , COST

OTHER OPTICAL TECHNIQUES HAVE POTENTIAL TO SOLVE THIS PROBLEM

SECTOR OIL & GAS

RECORD NO. 72

NEED FLARE GAS FLOW RATE (HYDROCARBONS)

XTRANEED CITED

MEDIA HYDROCARBON GASES

DRIVER COST, ENVIRONMENTAL CONTROL

SERVICE CORROSIVE

ENVIRON PLANT

NEC NA

ACCURACY 1-2%

PRECISION 1%

RANGE 50:1 RANGEABILITY

RESPONSE 0.5 SEC

CALFREQ 1 MO

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF 1 MO

MADTM 2-6 HR

LIFE 5-10 YR

COST $2K

NOPERYR 30

SENSITE IN-LINE

AVAILABLE YES/COM '

MFGR VARIOUS

FAULTS ACCUR., MAINTEN., RANGE, SPECIES COMPENSATION

OTHER NEED ACCUR. METER FOR ENVIRON. -EMISS . & STOCK-LOSS CONTROLS

SECTOR OIL & GAS

55
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 73

NEED HIGH ACCURACY LIQUID FLOW RATE (OIL, HYDROCARBON PRODUCTS)

XTRANEED CITED

MEDIA CRUDE OIL, LIQUID HYDROCARBON PRODUCTS

DRIVER COST, CUSTODY TRANSFER

SERVICE NA

ENVIRON PLANT, SHIP, PIPE & COM'L XCHANGE STA.

NEC NA

ACCURACY 0.1%

PRECISION 0.05%

RANGE 10e5-2X10e5 BPD

RESPONSE 1 SEC

CALFREQ 3 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 1 MO

MADTM 2 HR

LIFE 8-10 YR

COST $20K

NOPERYR 20

SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS ACCUR. , COST, PORTABILITY, EASE OF CAL.

OTHER HIGH CRUDE COST, STOCK- CONTROL, PROCESS MAT'L. BALANCE

SECTOR OIL & GAS

RECORD NO. 74

NEED NONCONTACT TEMPERATURE OF WIRE DURING DRAWING PROCESS

XTRANEED NA

MEDIA METAL WIRE EXITING A WIRE -DRAWING DIE

DRIVER COST

SERVICE VIBRATION, OIL MIST & DUST IN AIR

ENVIRON PLANT

NEC NA

ACCURACY 5 C

PRECISION 2.5 C

RANGE 50-500 C

RESPONSE MILLISECONDS

CALFREQ 1 MO

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS PHYSICAL

MAMF 1 WK

MADTM 0.5 HR

LIFE 10 YR

COST $500

NOPERYR LARGE POTENTIAL

SENSITE NA

AVAILABLE YES/COM'

L

MFGR ONE

FAULTS DOESN'T WORK ON WIRE DIA'S. <0.015 IN.

OTHER Cu.Ni.Fe BASE ALLOYS OF 0.004-0.020 IN. DIA MAIN PROBLEM

SECTOR METALS

56
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 75

NEED % SOLIDS (0 TO 50%) IN NEUTRAL DENSITY FLUID

XTRANEED CITED

MEDIA SEE "OTHER"

DRIVER COST

SERVICE CORROSIVE, INTERNALLY COATS WALLS

ENVIRON NA

NEC C1/D2/GB

ACCURACY 0.5%

PRECISION 0.2%

RANGE 0-50% SOLIDS

RESPONSE 15 SEC FULL SCALE

CALFREQ 6 MO

CALSITE IN- PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 1-2 HR

LIFE 5 YR

COST $1.5K & UPWARD

NOPERYR 4

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NUCLEAR DENSITY METERS NOT SATISFACTORY

OTHER POLYETHANE IN HEXANE, CHLORINATED POLYETHYLENE IN WATER

SECTOR PLASTICS

RECORD NO. 76

NEED VERY LOW FLOW RATE OF HIGH PRESSURE (1000 PSIG) HYDROGEN

XTRANEED CITED

MEDIA HYDROGEN GAS @ 1000 PSIG

DRIVER QUALITY

SERVICE VIBRATION

ENVIRON NA

NEC C1/D2/GB

ACCURACY . 2%

PRECISION 0.1%

RANGE 0-1.0 LB/HR

RESPONSE 0.5 SEC

CALFREQ 6 MO

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 1 HR

LIFE 5 YR

COST $1.5K

NOPERYR 2

SENSITE IN-LINE

AVAILABLE NA

MFGR NA

FAULTS COST

OTHER DESIRE LINEAR FLOW RESPONSE WITH >10:1 RANGEABILITY

SECTOR CHEMICAL/PLASTICS

57
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 77

NEED SOLIDS FRACTION IN SOLID -GAS FLOWS

XTRANEED CITED

MEDIA POLYETHYLENE PELLETS/POWDER IN AIR

DRIVER COST, QUALITY, PRODUCTION EFFICIENCY

SERVICE VIBRATION

ENVIRON PLANT

NEC C1/D2/GB

ACCURACY <0.5%

PRECISION 0.2%

RANGE 2,000-10,000 LB/HR

RESPONSE 2 SEC FULL SCALE

CALFREQ 6 MO

CALSITE IN- PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 8 HR

LIFE 1 YR

COST $1K

NOPERYR 50

SENSITE IN-LINE

AVAILABLE YES/COM '

MFGR ONE

FAULTS WORKS WITH PELLETS ONLY (NOT POWDERS)

OTHER ACCURACY AFFECTED BY VIBRATION, FLOW PATTERN, MOISTURE, ETC,

SECTOR PLASTICS

RECORD NO. 78

NEED LEVEL IN POLYETHYLENE REACTOR

XTRANEED CITED

MEDIA MOLTEN POLYETHYLENE @ 300 C

DRIVER QUALITY

SERVICE NA

ENVIRON NA

NEC C1/D2/GB

ACCURACY 1%

PRECISION 1%

RANGE NA

RESPONSE 2 MIN

CALFREQ 6 MO

CALSITE IN- PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 4 HR

LIFE 1 YR

COST $1K

NOPERYR 4

SENSITE REACTOR

AVAILABLE NO

MFGR NONE

FAULTS NUCLEAR MEAS . TECHNIQUES NOT SATISFACTORY

OTHER HIGH VESSEL: PRODUCT WEIGHT RATIO, THICK PRODUCT COATS WALLS

SECTOR PLASTICS

58
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 79

NEED CHEMICAL COMPOSITION OF FILTHY LIQUID PROCESS STREAMS

XTRANEED CITED

MEDIA NA

DRIVER QUALITY, ISOLATION OF DESIRED COMPONENT

SERVICE CORROSIVE, EROSIVE

ENVIRON PLANT

NEC C1/D2/GA,B,C&D

ACCURACY 1%

PRECISION 0.1%

RANGE LOW PPM TO %

RESPONSE MINUTES

CALFREQ 1 WK

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF CHECK DAILY

MADTM 8 HR/WK

LIFE 5 YR

COST $10-15K

NOPERYR 1-2

SENSITE IN -LINE/REACTOR/ON -LINE

AVAILABLE NO/IN-HOUSE DEVELOPMENT

MFGR NONE

FAULTS RELIABILITY, MAINTENANCE

OTHER IN-HOUSE VAPOR-LIQUID EQUILIBRIUM SPARGER USED

SECTOR CHEMICAL

RECORD NO. 80

NEED CHEMICAL COMPOSITION OF HOT (100-300C) VAPOR PROCESS STREAMS

XTRANEED CITED

MEDIA VARIOUS VAPORS IN AIR

DRIVER QUALITY

SERVICE CORROSIVE

ENVIRON PLANT

NEC C1/D2/GA,B,C&D

ACCURACY 1%

PRECISION 0.1%

RANGE LOW PPM TO 100%

RESPONSE 30 SEC TO 10 MIN

CALFREQ 1 WK

CALSITE IN -PLACE

STIMULUS PHYSICAL

MAMF CHECK DAILY

MADTM 4 HR/WK

LIFE 5 YR

COST $5-10K

NOPERYR 6-12

SENSITE IN -LINE/REACTOR/ON -LINE

AVAILABLE YES/COM' L/IN- HOUSE

MFGR VARIOUS

FAULTS RELIAB., MAINTEN. , EASE OF REPAIR & CAL.

OTHER NEED RUGGED, RELIAB., MODULAR, SIMPLE ANALYZER

SECTOR CHEMICAL

59
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 81

NEED ON-LINE PH

XTRANEED ON-LINE CHEMICAL ANALYSIS

MEDIA WATER & TOLUENE

DRIVER QUALITY

SERVICE CORROSIVE, EROSIVE, HIGH TEMPERATURE

ENVIRON PLANT

NEC C1/D1/GD

ACCURACY INDUSTRY STD.

PRECISION INDUSTRY STD.

RANGE 6-14 PH

RESPONSE INDUSTRY STD.

CALFREQ 1 WK

CALSITE IN -PLACE

STIMULUS NA

MAMF 1 WK

MADTM 0.5 HR

LIFE 6 MO

COST $200

NOPERYR 4

SENSITE IN-LINE/REACTOR

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS RELIABILITY, MAINTENANCE

OTHER NEED IN-LINE/ON-LINE MEASUREMENT

SECTOR CHEMICAL

RECORD NO. 82

NEED PARTICLE SIZE DISTRIBUTION (IN FLUIDS)

XTRANEED CITED

MEDIA SEE "OTHER"

DRIVER QUALITY CONTROL

SERVICE CORROSIVE, EROSIVE

ENVIRON PLANT

NEC NA

ACCURACY NA

PRECISION 2%

RANGE 0.3-100 MICRONS

RESPONSE 10-60 MIN

CALFREQ NA

CALSITE IN- PLACE

STIMULUS NA

MAMF 1 MO

MADTM 1%

LIFE 5 YR

COST $5-50K

NOPERYR 2

SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR ONE

FAULTS ACCURACY, NEED IN-LINE/ON-LINE MEAS

.

OTHER SOLIDS IN GAS, SOLIDS IN LIQ. , LIQ.IN LIQ. , LI(

SECTOR CHEMICAL

IN GAS

60
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 83

NEED LOW LEVEL MOISTURE (<100 PPM) IN HYDROCARBON STREAMS

XTRANEED CITED

MEDIA HYDROCARBON STREAMS

DRIVER QUALITY CONTROL

SERVICE CORROSIVE

ENVIRON PLANT

NEC NA

ACCURACY 1% RELATIVE

PRECISION 1% RELATIVE

RANGE 0-1 PPM TO 0-100 PPM

RESPONSE <5 MIN

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF 3 MO

MADTM 1%

LIFE 5 YR

COST $20K

NOPERYR 20

SENSITE IN-LINE

AVAILABLE YES/COM '

L

MFGR VARIOUS

FAULTS MAINTENANCE, NON- SPECIES SPECIFIC

OTHER NA

SECTOR CHEMICAL

RECORD NO. 84

NEED TRACE ANALYSIS OF ORGANICS (SPECIFIC) IN WATER

XTRANEED CITED

MEDIA NA

DRIVER PROCESS CONTROL

SERVICE CORROSIVE

ENVIRON PLANT

NEC NA

ACCURACY 20% RELATIVE

PRECISION 4% RELATIVE

RANGE 0-100 PPM

RESPONSE <5 MIN

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 3 MO

MADTM 1%

LIFE NA

COST $20K

NOPERYR 3 SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS RELIAB., ACCUR. , REPRODUCIBILITY

OTHER NA

SECTOR CHEMICAL

61
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 85

NEED % ETHANOL IN BEER

XTRANEED YEAST GROWTH (FERMENTATION) , SELECTED FLAVOR COMPONENTS

MEDIA WATER

DRIVER QUALITY

SERVICE STERILITY

ENVIRON PLANT

NEC NA

ACCURACY 0.02%

PRECISION 0.02%

RANGE 2-6% ETHANOL

RESPONSE <1 MIN

CALFREQ 1 WK

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF 3 MO

MADTM 1-3 DAY

LIFE NA

COST $20K

NOPERYR 22 NEEDED

SENSITE IN-LINE

AVAILABLE YES/UNDER COM'L DEVELOPMENT

MFGR ONE

FAULTS NEED IN-LINE ETHANOL MONITOR

OTHER RELIABLE ENOUGH TO CONTROL BLENDING OPERATIONS

SECTOR CONSUMER PRODUCTS

RECORD NO. 86

NEED MASS FLOW OF MIXTURES OF LIGHT HYDROCARBONS

XTRANEED ORIFICES: VISCOUS FLOW, PIPES<2 IN. DIA. & >18 IN. DIA.

MEDIA GAS, LPG, LPG MIX, CO(2)

DRIVER COM'L XCHANGE , COST, 0-40,000 BPD LIQ'S

SERVICE CORROSIVE, VIBRATION, STERILITY, EROSIVE

ENVIRON PLANT, FIELD & LEASE STA. , LAB

NEC Cl/Dl , 2/GD

ACCURACY <0.5%

PRECISION 0.25%

RANGE 0-50/0-100 IN. WATER

RESPONSE NA

CALFREQ 1 DAY TO 3 MO

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS PHYS . /ELECTR

.

MAMF 1 YR

MADTM 1 HR TO 1 DAY

LIFE 10 YR

COST $50 TO $5K

NOPERYR 3,000-6,000

SENSITE IN-LINE/ON-LINE/REACTOR/LAB TEST

AVAILABLE YES/COM' L/IN-HOUSE

MFGR VARIOUS

FAULTS RELIAB., AC CUR. , MAINTEN. , REPEAT., RANGEAB.

OTHER NEED TO ACC ' T . FOR PULSATION, COMPOSITION, COMPRESS., ETC

SECTOR OIL & GAS

62
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 87

NEED PH OF OILY WATER

XTRANEED CITED

MEDIA WATER WITH SOME ENTRAINED OIL

DRIVER PROCESS CONTROL, POLLUTION CONTROL

SERVICE NA

ENVIRON NA

NEC C1/D2/GD

ACCURACY 0.1 PH

PRECISION 0.1 PH

RANGE 1-14 PH

RESPONSE <5 SEC

CALFREQ 1 DAY

CALSITE REMOV. & CAL.

STIMULUS NA

MAMF 1 DAY

MADTM 15 MIN

LIFE 1 YR

COST $100

NOPERYR FEW

SENSITE IN-LINE/ON LINE

AVAILABLE YES/COM '

MFGR ONE

FAULTS RELIABILITY, MAINTENANCE

OTHER CURRENT DEVICES ONLY LAST FOR A FEW MINUTES OR HOURS

SECTOR OIL & GAS

RECORD NO. 88

NEED TWO -PHASE FLOW OF OIL & GAS MIXTURES (AT WELLHEAD)

XTRANEED CITED

MEDIA FLUID EXITING WELLHEAD IN OIL PRODUCTION

DRIVER PROCESS CONTROL

SERVICE NA

ENVIRON NA

NEC C1/D2/GD

ACCURACY 2-5% (OR LESS)

PRECISION 1%

RANGE 0- SEVERAL THOUS . BPD

RESPONSE <1 SEC

CALFREQ 1 MO

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 1 MO

MADTM 15 MIN

LIFE FEW YR

COST $1.5K

NOPERYR SEVERAL

SENSITE IN-LINE

AVAILABLE NO

MFGR NA

FAULTS NA

OTHER NA

SECTOR OIL & GAS

63
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 89

NEED LOW DIFFERENTIAL PRESSURE @ HIGH LINE PRESSURES

XTRANEED DYNAMIC PRESS. RESPONSE & CAL. CAPABILITIES FOR X-DUCERS

MEDIA HIGH PRESSURE GASES TO 1000 PSIG

DRIVER QUALITY

SERVICE VIBRATION

ENVIRON LAB, PLANT

NEC NA

ACCURACY 0.1%

PRECISION 0.05%

RANGE 0-200 IN. WATER

RESPONSE 5-10 MILLISEC

CALFREQ 1 WK

CALSITE IN- PLACE

STIMULUS PHYSICAL

MAMF USE SPARE

MADTM USE SPARE

LIFE 5 YR

COST $600

NOPERYR 10

SENSITE IN-LINE

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS ACCURACY, DYNAMIC RESPONSE CHARACTERISTICS

OTHER NA

SECTOR GOVERNMENT

RECORD NO. 90

NEED SMALL DIFFERENTIAL PRESSURE @ HIGH BASE PRESSURES

XTRANEED MASS FLOW OF GAS, GAS MIXTURES, & LIQ.-GAS MIXTURES

MEDIA NATURAL GAS @ 600-1000 PSIG

DRIVER ACCUR. IN GAS FLOW USING HEAD METERS

SERVICE NA

ENVIRON LAB, FIELD SITES, PIPELINES

NEC NA

ACCURACY 0.1%

PRECISION 0.05%

RANGE 0-100 kPa

RESPONSE FAST

CALFREQ 1 WK

CALSITE IN -PLACE

STIMULUS PHYSICAL

MAMF 6 MO

MADTM USE SPARE

LIFE 10 YR

COST $2-3K

NOPERYR 10

SENSITE IN-LINE

AVAILABLE YES/COM*

L

MFGR VARIOUS

FAULTS RELIAB., ACCUR., CAL. HARDWARE

OTHER NO RELIABLE CAL. PROCEDURE/SYSTEM EXISTS

SECTOR GOVERNMENT

64
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 91

NEED OXYGEN CONTENT OF BEER OR CARBONATED WATER IN PIPELINES

XTRANEED CO(2) CONTENT OF BEER OR CARBONATED WATER IN PIPELINES

MEDIA BEER, CARBONATED WATER

DRIVER QUALITY

SERVICE STERILITY

ENVIRON LAB, PLANT

NEC NEMA 4

ACCURACY 1% OF SCALE

PRECISION 0.5% OF SCALE

RANGE 0-0.10 PPM OXYGEN

RESPONSE 90% IN 2 MIN

CALFREQ 2 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 6 MO

MADTM 1 HR

LIFE 10 YR

COST NA

NOPERYR 6-30

SENSITE IN-LINE

AVAILABLE NO

MFGR NONE

FAULTS NA. SIMILAR NEEDS EXIST FOR CO(2) ANALYZERS

OTHER NEEDED IN THE BREWING, BEVERAGE, UTILITY INDUSTRIES

SECTOR CONSUMER PRODUCTS

RECORD NO. 92

NEED STEAM FLOW RATE

XTRANEED CITED

MEDIA STEAM

DRIVER COST, ALLOCATION OF COSTS TO USE AREAS

SERVICE CORROSIVE, VIBRATION

ENVIRON PLANT, HOSTILE (HOT)

NEC C1/D2/GB

ACCURACY 0.5%

PRECISION 0.1%

RANGE 1-16 IN. DIA. PIPES

RESPONSE NONCRITICAL

CALFREQ 1 MO

CALSITE IN-PLACE

STIMULUS NA

MAMF 1 YR

MADTM 8 HR

LIFE 20 YR

COST NA

NOPERYR NA

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR VARIOUS

FAULTS ACCURACY

OTHER NA

SECTOR INSTRUM. MFGR.

65
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 93

NEED LOW FLOW RATES OF VISCOUS (LOW Re NO.) FLUIDS

XTRANEED CITED

MEDIA INDUSTRIAL VISCOUS FLUIDS

DRIVER QUALITY, METERS

SERVICE CORROSIVE, VIBRATION

ENVIRON PLANT

NEC C1/D2/GB

ACCURACY 1%

PRECISION 0.25%

RANGE 0.25-6 IN.DIA. PIPES

RESPONSE MINUTES

CALFREQ NA

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 3 MO

MADTM 24 HR

LIFE 20 YR

COST NA

NOPERYR NA

SENSITE IN-LINE/ON-LINE

AVAILABLE NO & STD. METERS DO NOT WORK

MFGR NONE

FAULTS NO METERS DESIGNED TO MEET THIS NEED

OTHER MARKET TOO SMALL TO ATTRACT METER MFGR.

SECTOR INSTRUM. MFGR.

RECORD NO. 94

NEED ACCURATE FLOW RATES OF PROCESS FLUIDS

XTRANEED MULTIPHASE FLOW RATES

MEDIA VARIOUS PROCESS FLUIDS

DRIVER COST, QUALITY, MATERIAL ACCOUNTABILITY

SERVICE CORROSIVE, EROSIVE, VIBRATION, STERILITY

ENVIRON LAB, PLANT

NEC ALL

ACCURACY <1%

PRECISION 0.1%

RANGE VARIABLE

RESPONSE NA

CALFREQ 6 MO

CALSITE IN-PLACE/REMOV.&CAL.

STIMULUS NA

MAMF 3 MO

MADTM 8 HR

LIFE 20 YR

COST NA

NOPERYR NA

SENSITE IN-LINE/ON-LINE

AVAILABLE YES. SOME APPLICATIONS

MFGR VARIOUS COM'L & IN-HOUSE

FAULTS RELIAB., ACCUR. , PROCESS FRIENDLY

OTHER IMPROVE PROCESS CONTROL, MAT'L ACCOUNTABILITY

SECTOR INSTRUM. MFGR.

66
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 95

NEED VISCOELASTIC FLUID FLOW RATE OF POLYMER MELT

XTRANEED CITED

MEDIA HIGH VISCOSITY POLYMER MELT

DRIVER QUALITY, PROCESS CONTROL

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GB

ACCURACY 0.5% OF CALIBRATION

PRECISION 0.25% OF READING

RANGE VARIABLE

RESPONSE 0.25 SEC

CALFREQ VARIABLE

CALSITE IN- PLACE

STIMULUS NA

MAMF 1 YR

MADTM 4 HR

LIFE 5 YR

COST $3-4K

NOPERYR 2-4

SENSITE IN-LINE

AVAILABLE YES/COM'

MFGR TWO

FAULTS RELIABILITY

OTHER FLOW RESTRICTIONS IN LAMINAR FLOW

SECTOR PHARMACEUTICAL

RECORD NO. 96

NEED LIQUID CHROMATOGRAPHY & ANALYSES (COMPOSITION)

XTRANEED CITED

MEDIA CHLORINATED AROMATIC HYDROCARBONS

DRIVER QUALITY, PROCESS CONTROL

SERVICE NA

ENVIRON PLANT

NEC C1/D2/GB

ACCURACY 1% OF READING

PRECISION 0.25%

RANGE VARIABLE

RESPONSE VARIABLE

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 6 MO

MADTM 4 HR

LIFE 5 YR

COST $25K

NOPERYR 5 SENSITE IN-LINE/ON-LINE

AVAILABLE NO

MFGR NONE

FAULTS NEED IN-LINE ANALYZER FOR PLANT (CPI)

OTHER LAB ANALYT . INSTR. & LIQ. CHROMAT. NOT DEVELOPED FOR CPI

SECTOR PHARMACEUTICAL

67
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 97

NEED VOLUME, FLOW & WATER CONTENT OF CRUDE OIL

XTRANEED OIL- IN -WATER CONTENT & OIL- GAS -WATER FLOW RATE

MEDIA CRUDE OIL

DRIVER COST

SERVICE NA

ENVIRON PLANT

NEC C1/D2

ACCURACY 0.1%

PRECISION 0.05%

RANGE FLOW: 10 -10, 000 BPH

RESPONSE NONCRITICAL

CALFREQ NA

CALSITE IN -PLACE

STIMULUS NA

MAMF 6 MO TO 1 YR

MADTM 1 DAY

LIFE 10 YR

COST $10K

NOPERYR 5 SENSITE IN-LINE

AVAILABLE YES/COM '

L

MFGR VARIOUS FOR EACH PARAMETER

FAULTS NEED IN-LINE MEAS .

, RELIAB . , ACCURACY

OTHER NEED AUTOMATIC TANK GAGES, IN-LINE OIL/WATER ANALYZERS

SECTOR OIL & GAS

RECORD NO. 98

NEED LOW FLOW RATES OF LIQUIDS (0.1 TO 2 CC/MIN. )- -HYDROCARBONS

XTRANEED CITED

MEDIA HYDROCARBONS

DRIVER COMPUTER CONTROL OF LIQUID FEED RATES

SERVICE PULSATING OUTPUT FROM PUMPS

ENVIRON LAB

NEC NA

ACCURACY 1%

PRECISION 0.5%

RANGE 20:1 RANGEABILITY

RESPONSE NA

CALFREQ 1 WK

CALSITE IN- PLACE

STIMULUS NA

MAMF 1 YR

MADTM NA

LIFE 3 YR

COST $2K

NOPERYR 20

SENSITE IN-LINE

AVAILABLE YES/IN -HOUSE

MFGR NONE SATISFACTORY

FAULTS NOT AVAILABLE IN DESIRED FLOW RANGE

OTHER CURRENTLY USING COMPUTED -CONTROLLED DIGITAL BALANCE

SECTOR OIL & GAS

68
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO.

NEED

XTRANEED

MEDIA

DRIVER

SERVICE

ENVIRON

NEC

ACCURACY

PRECISION

RANGE

RESPONSE

CALFREQ

CALSITE

STIMULUS

MAMF

MADTM

LIFE

COST

NOPERYR

SENSITE

AVAILABLE

MFGR

FAULTS

OTHER

SECTOR

99

SMALL TEMPERATURE DIFFERENCES @ HIGH BASE TEMPERATURES

CITED

AIR INSIDE OF FURNACE

HEATER CONTROL: ADIABATIC REACTOR TESTS

NA

LAB

NA

0.1 F

0.05 F

0-50 F @ 1000 F

0.1 SEC

1 YR

REMOV. & CAL.

NA

1 YR

NA

1 YR

NA

50

NA

YES/COM ' L , THERMOCOUPLES

VARIOUS

ACCURACY

NEED ACCUR. TEMP. DIFF. (FURNACE TO OUTER WALL OF REACTOR)

OIL & GAS

RECORD NO. 100

NEED IN- PROCESS MOISTURE CONTENT IN FOODS

XTRANEED CITED

MEDIA A VARIETY OF SOLID FOODSTUFFS

DRIVER COST, QUALITY

SERVICE STERILITY

ENVIRON PLANT

NEC NO EXPLOS. HAZ.

ACCURACY VARIABLE: 0.1-0.5%

PRECISION 0.1-0.5%

RANGE VARIABLE: SEE "OTHER"

RESPONSE INSTANTANEOUS

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS NA

MAMF 1 MO

MADTM 4 HR

LIFE 10 YR

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE NA

MFGR NA

FAULTS NEED IN-LINE, RELIABILITY

OTHER 5-15%, 10-15%, 8-26%, 18-35%, 35-40%, 35-50%

SECTOR FOOD

40-60%, ETC

69
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 101

NEED IN- PROCESS FAT CONTENT IN FOODS

XTRANEED CITED

MEDIA A VARIETY OF SOLID FOODSTUFFS

DRIVER COST, QUALITY

SERVICE STERILITY

ENVIRON PLANT

NEC NO. EXPLOS. HAZ

ACCURACY VARIABLE: 0.05-0. 5%

PRECISION 0.05-0.5%

RANGE VARIABLE: SEE "OTHER"

RESPONSE INSTANTANEOUS

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 1 MO

MADTM 4 HR

LIFE 10 YR

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE YES/COM '

L

MFGR VARIOUS

FAULTS RELIABILITY

OTHER 0.3-1.0%, 0.5-2.0%, 2-8%, 10-20%, 25-35%, 40-60%, 77-83=

SECTOR FOOD

RECORD NO. 102

NEED IN- PROCESS PROTEIN CONTENT IN FOODS

XTRANEED CITED

MEDIA A VARIETY OF SOLID FOODSTUFFS

DRIVER COST, QUALITY

SERVICE STERILITY

ENVIRON PLANT

NEC NO EXPLOS. HAZ.

ACCURACY VARIABLE: 0.05 -5.0%

PRECISION 0.05 TO 5.0%

RANGE VARIABLE: SEE "OTHER"

RESPONSE INSTANTANEOUS

CALFREQ 1 MO

CALSITE IN -PLACE

STIMULUS NA

MAMF 1 MO

MADTM 4 HR

LIFE 10 YR

COST NA

NOPERYR NA

SENSITE IN-LINE/REACTOR

AVAILABLE YES/COM '

L

MFGR VARIOUS

FAULTS RELIABILITY

OTHER 0.2-0.5%, 2-4%, 5-15%, 12-18%, 19-23%, 30-40%, 91-96%

SECTOR FOOD

70
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 103

NEED QUAL. & QUANT. ID OF CRYSTAL. DEFECTS IN COMPOUND SEMICOND.

XTRANEED NA

MEDIA Hg(l-x)Cd(x)Te EPITAXIAL OR BULK MAT'L

DRIVER QUALITY OF HgCdTe & OTHER IR SEMICOND.

SERVICE NONDESTRUCTIVE, SPATIALLY LOCALIZED

ENVIRON LAB

NEC NA

ACCURACY SEE "OTHER"

PRECISION WITHIN 25%

RANGE (10el4-10el8)/CC

RESPONSE NA

CALFREQ NONCRITICAL

CALSITE NA

STIMULUS NA

MAMF NONCRITICAL

MADTM NONCRITICAL

LIFE 5 YR

COST NONCRITICAL

NOPERYR NA

SENSITE IN-LINE/LAB TEST

AVAILABLE NO MEAS . TECHNIQUE EXISTS

MFGR LUMINESC. MAY ID IMPURITIES

FAULTS STOICH. DEFECTS & COMPLEXES HARD TO IDENTIFY

OTHER IDENTIFY DEFECT TYPE, QUANTITY WITHIN 50%

SECTOR ELECTRONIC CHEMICALS

RECORD NO. 104

NEED SUBMICRON PARTICLE COUNTING & CHARACTERIZ. IN PROCESS FLUIDS

XTRANEED CITED

MEDIA SEE "OTHER"

DRIVER QUALITY CONTROL IN VLSI DEVICE FABRIC.

SERVICE CORROSIVE

ENVIRON LAB, PLANT

NEC NA

ACCURACY ACCEPT CAL. STD.

PRECISION MOST IMPORTANT

RANGE LOW RANGES

RESPONSE <1 MIN

CALFREQ 1 MO

CALSITE IN- PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 8 HR

LIFE 5 YR

COST REASONABLE

NOPERYR MORE THAN 1

SENSITE IN-LINE (PARTICLE CONTAMINATION SENSING)

AVAILABLE NO/COM' L UNITS UNDER DEVELOP.

MFGR NONE

FAULTS 0.3-0.5 MICRON DETECTION LIMIT NOT LOW ENOUGH

OTHER HIGH PURITY WATER, ACIDS, SOLVENTS & CHEMICAL SOLUTIONS

SECTOR ELECTRONIC CHEMICALS

71
Appendix 1. Measurement Survey Data Base- -Continued

RECORD NO. 105

NEED TRACE IMPURITIES IN PROCESS GASES & CARRIER GASES

XTRANEED CITED

MEDIA INDUSTRIAL PIPELINE & CYLINDER GASES

DRIVER QUALITY, HIGH PURITY GASES FOR VLSI FAB

SERVICE CORROSIVE

ENVIRON LAB, PLANT, PIPELINES

NEC NA

ACCURACY NA

PRECISION IMPORTANT

RANGE BELOW PPM LEVEL

RESPONSE 10-15 MIN . MAX

CALFREQ 8 HR

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF 6 MO

MADTM 24 HR

LIFE 5 YR

COST NONCRITICAL

NOPERYR MORE THAN 1

SENSITE IN-LINE (DELIVERY PIPELINE) /REACTOR

AVAILABLE YES/COM '

L

MFGR VARIOUS

FAULTS NEED IN-LINE, RELIAB . , AC CUR. , CORROS . SERV.

OTHER DETECTION LIMITS, RESOLUTION, SPECIES IDENT. INADEQUATE

SECTOR ELECTRONIC CHEMICALS

RECORD NO. 106

NEED CHEMICAL/IONIC SPECIES IN A PROCESS PLASMA

XTRANEED CITED

MEDIA VARIOUS GAS MIXTURES

DRIVER UNDERSTAND, MODEL & CONTROL PROCESS

SERVICE CORROSIVE

ENVIRON LAB, PLANT

NEC NA

ACCURACY NA

PRECISION NA

RANGE WIDE

RESPONSE FAST

CALFREQ NA

CALSITE IN -PLACE

STIMULUS ELECTRICAL

MAMF NONCRITICAL

MADTM NONCRITICAL

LIFE NA

COST NA

NOPERYR NA

SENSITE REACTOR/ON-LINE ACCEPTABLE

AVAILABLE YES/COM'

L

MFGR VARIOUS

FAULTS NEED IN-SITU MEAS . OF ACTIVE IONIC SPECIES

OTHER CHARACTERIZE SPECIES IN REACT. ION ETCH/PLASMA- ENHANCED CVD

SECTOR ELECTRONIC CHEMICALS

72
Appendix 2

.

Industrial SECTORS Responding to Sur

00033 ACADEME 00100 FOOD

00034 ACADEME 00101 FOOD

0003? ACADEME 00102 FOOD

00001 CHEMICAL 00038 GLASS

00002 CHEMICAL 00089 GOVERNMENT

00003 CHEMICAL 00090 GOVERNMENT

00006 CHEMICAL 00040 INSTRUM. MFGR.

00007 CHEMICAL 00041 INSTRUM. MFGR.

00008 CHEMICAL 00044 INSTRUM. MFGR.

00009 CHEMICAL 00051 INSTRUM. MFGR.

00042 CHEMICAL 00052 INSTRUM. MFGR.

00043 CHEMICAL 00092 INSTRUM. MFGR.

00053 CHEMICAL 00093 INSTRUM. MFGR.

00054 CHEMICAL 00094 INSTRUM. MFGR.

00055 CHEMICAL 00074 METALS

00060 CHEMICAL 00005 OIL & GAS

00061 CHEMICAL 00010 OIL & GAS

00062 CHEMICAL 00012 OIL & GAS

00063 CHEMICAL 00015 OIL & GAS

00064 CHEMICAL 00016 OIL 6c GAS

00068 CHEMICAL 00071 OIL & GAS

00079 CHEMICAL 00072 OIL & GAS

00080 CHEMICAL 00073 OIL 6c GAS

00081 CHEMICAL 00086 OIL 6c GAS

00082 CHEMICAL 00087 OIL 6c GAS

00083 CHEMICAL 00088 OIL & GAS

00084 CHEMICAL 00097 OIL 6c GAS

00076 CHEMICAL/PLASTICS 00098 OIL 6c GAS

00058 CONSULTANT 00099 OIL 6c GAS

00059 CONSULTANT 00011 OIL 6c GAS

00085 CONSUMER PRODUCTS 00069 PAPER

00091 CONSUMER PRODUCTS 00070 PAPER

00004 ELECTRONIC CHEMICALS 00014 PETROCHEMICAL

00049 ELECTRONIC CHEMICALS 00013 PHARMACEUTICAL

00057 ELECTRONIC CHEMICALS 00025 PHARMACEUTICAL

00065 ELECTRONIC CHEMICALS 00026 PHARMACEUTICAL

00066 ELECTRONIC CHEMICALS 00027 PHARMACEUTICAL

00067 ELECTRONIC CHEMICALS 00028 PHARMACEUTICAL

00103 ELECTRONIC CHEMICALS 00029 PHARMACEUTICAL

00104 ELECTRONIC CHEMICALS 00030 PHARMACEUTICAL

00105 ELECTRONIC CHEMICALS 00031 PHARMACEUTICAL

00106 ELECTRONIC CHEMICALS 00032 PHARMACEUTICAL

00020 ENERGY 00095 PHARMACEUTICAL

00021 ENERGY 00096 PHARMACEUTICAL

00022 ENERGY 00046 PLASTICS

00023 ENERGY 00075 PLASTICS

00024 ENERGY 00077 PLASTICS

00037 ENERGY 00078 PLASTICS

00039 ENERGY 00050 STEEL (ACADEME)

00056 ENERGY 00036 TEXTILES

00045 ENERGY (GOVT.) 00019 UNKNOWN

00017 FOOD 00047 UNKNOWN

00018 FOOD 00048 UNKNOWN

73
Appendix 3 . Measurement NEEDs Identified by Survey

00085 % ETHANOL IN BEER

00075 % SOLIDS (0 TO 50%) IN NEUTRAL DENSITY FLUID

00094 ACCURATE FLOW RATES OF PROCESS FLUIDS

00013 AREA & PEAK HEIGHT OF CHROMATOGRAPHIC DATA

00047 CALIBRATING JET ENGINE THERMOCOUPLE

00061 CAUSTIC CONCENTRATION IN CAUSTIC SCRUBBER (CHLORINE)

00079 CHEMICAL COMPOSITION OF FILTHY LIQUID PROCESS STREAMS

00080 CHEMICAL COMPOSITION OF HOT (100-300C) VAPOR PROCESS STREAMS

00106 CHEMICAL/IONIC SPECIES IN A PROCESS PLASMA

00022 CONCENTRATION OF HEAVY METALS (U,Pu) IN LIQUID SOLUTION

00048 CONSTANT TEMPERATURE BATH (100-1200 F.)

00002 DEW POINT IN PRESSURE SYSTEMS

00051 DISSOLVED OXYGEN IN BIOLOG. WASTEWATER WITH BIOFOULING

00059 ELECTRICAL CONDUCTIVITY

00001 FLAMMABLE GAS DETECTORS (HYDROCARBONS IN AIR)

00072 FLARE GAS FLOW RATE (HYDROCARBONS)

00053 FLOW OF MILDLY -ABRASIVE FILLED POLYMER

00019 FLOW RATE (STEAM, AIR, WATER, OTHER LIQUIDS & GASES)

00060 FLOW RATE OF CORROSIVE FLUID (Br) WITH LOW PRESSURE DROP

00054 FLOW RATE OR VOLUMETRIC METHOD FOR LIQUID COMMODITY TRANSFER

00030 FLOW RATE WITH WIDE RANGEABILITY (SOLVENTS & AQUEOUS SOL'NS)

00010 FLUID FLOW RATE (PETROLEUM PRODUCTS)

00011 GAS FLOW RATE

00014 GAS OR LIQUID FLOW RATE

00034 GAS TEMPERATURE (NONINTRUSIVELY)

00035 GAS VELOCITY IN FLAMES

00033 GASEOUS & SOLID SPECIES CONCENTRATIONS IN FLAMES

00073 HIGH ACCURACY LIQUID FLOW RATE (OIL, HYDROCARBON PRODUCTS)

00007 HIGH TEMPERATURE IN HOSTILE ENVIRONMENT (SYNGAS)

00008 HIGH VISCOSITY (ASPHALT) @ 500 F & 1000 PSIG

00004 HgCdTe MELT COMPOSITION IN LIQUID PHASE EPITAXY (LPE)

00065 IMPURITY ANALYSIS IN BULK MATERIALS : 10el3-10el4 ATOMS/cc

00101 IN- PROCESS FAT CONTENT IN FOODS

00100 IN-PROCESS MOISTURE CONTENT IN FOODS

00102 IN-PROCESS PROTEIN „ONTENT IN FOODS

00026 LEVEL IN GLASS -LINED REACTORS

00055 LEVEL IN GLASS -LINED, AGITATED, JACKETED VESSEL

00027 LEVEL IN GLASS -LINED, JACKETED, AGITATED VESSELS

00078 LEVEL IN POLYETHYLENE REACTOR

00068 LEVEL IN VESSEL UNDER PRESSURE OR VACUUM

00096 LIQUID CHROMATOGRAPHY & ANALYSES (COMPOSITION)

00062 LIQUID LEVEL OF MOLTEN SULFUR

00009 LIQUID -VAPOR STEAM FLOW

00043 LOW CONCENTRATIONS OF ETHYLENE OXIDE

00089 LOW DIFFERENTIAL PRESSURE @ HIGH LINE PRESSURES

00064 LOW FLOW RATES OF HIGH VISCOSITY LIQUIDS

00098 LOW FLOW RATES OF LIQUIDS (0.1 TO 2 CC/MIN. )- -HYDROCARBONS

00093 LOW FLOW RATES OF VISCOUS (LOW Re NO.) FLUIDS

00083 LOW LEVEL MOISTURE (<100 PPM) IN HYDROCARBON STREAMS

00042 LOW LEVELS OF WATER & OXYGEN

00015 LOW LIQUID FLOW RATE (NATURAL GAS LIQUIDS)

00086 MASS FLOW OF MIXTURES OF LIGHT HYDROCARBONS

00016 MASS FLOWMETER FOR NATURAL GAS LIQUIDS

74
Appendix 3. Measurement NEEDs Identified by Survey- -Continued

00040 MOISTURE LEVEL IN POWDERS & SOLIDS

00045 MULTIPHASE MULTICOMPONENT MASS FLOW RATE (GASIFIC . /COMBUST .

)

00041 NONCONTACT TEMPERATURE MEASUREMENT (POLYMERS IN AIR)

00074 NONCONTACT TEMPERATURE OF WIRE DURING DRAWING PROCESS

00003 NONINTRUSIVE FLOW RATE (PROCESS LIQUIDS)

00056 NONINTRUSIVE GAS TEMPERATURE IN COAL GASIFIER

00081 ON-LINE PH

00070 ON-MACHINE LIGNIN CONTENT (PULP DIGESTER)

00069 ON-MACHINE MEASUREMENTS OF PAPER MECHANICAL PROPERTIES

00091 OXYGEN CONTENT OF BEER OR CARBONATED WATER IN PIPELINES

00058 PARTICLE SIZE & DISTRIBUTION (IN ORGANIC SOLVENTS, GASES)

00082 PARTICLE SIZE DISTRIBUTION (IN FLUIDS)

00028 PH IN REACTOR

00031 PH IN REACTOR

00087 PH OF OILY WATER

00049 PLASMA PARAMETERS, COMPOSITION IN PLASMAS

00017 PROTEIN CONTENT IN STARCH SLURRY

00103 QUAL. & QUANT. ID OF CRYSTAL. DEFECTS IN COMPOUND SEMICOND.

00006 QUANTUM IR DETECTOR

00005 RAPID COPPER CORROSION RATE DETECTOR

00071 REMOTE HYDROCARBON SENSING

00044 SKIN TEMP. OF TUBES IN PYROLYSIS FURNACES & PROCESS HEATERS

00012 SLURRY FLOW RATE AT HIGH TEMPERATURES (HEAVY HYDROCARBONS)

00090 SMALL DIFFERENTIAL PRESSURE @ HIGH BASE PRESSURES

00066 SMALL TEMPERATURE DIFFER. @ HIGH TEMPS IN HOSTILE ENVIRON.

00099 SMALL TEMPERATURE DIFFERENCES @ HIGH BASE TEMPERATURES

00018 SOLID FAT INDEX (SFI) OF HYDROGENATED VEGETABLE OILS

00077 SOLIDS FRACTION IN SOLID-GAS FLOWS

00020 STEAM FLOW RATE

00021 STEAM FLOW RATE

00032 STEAM FLOW RATE

00092 STEAM FLOW RATE

00104 SUBMICRON PARTICLE COUNTING & CHARACTERIZ. IN PROCESS FLUIDS

00050 SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

00046 TEMPERATURE (POLYMER EMULSIONS)

00036 TEMPERATURE (POLYMERS @ 290 C)

00039 TEMPERATURE (WATER & AIR)

00038 TEMPERATURE IN GLASS MFG.

00052 TEMPERATURE MEAS . IN THERMOWELLS

00037 TEMPERATURE TO 2500 C IN SODIUM

00067 THE As:Ga RATIO IN A GaAs CRYSTAL MELT

00084 TRACE ANALYSIS OF ORGANICS (SPECIFIC) IN WATER

00105 TRACE IMPURITIES IN PROCESS GASES & CARRIER GASES

00024 TRACE QUANTITY U & Pu IN PROCESS WASTE STREAMS

00088 TWO-PHASE FLOW OF OIL & GAS MIXTURES (AT WELLHEAD)

00057 ULTRA-TRACE MOISTURE IN PROCESS GASES

00029 VERY LOW FLOW RATE (0.025-0.25 & 0.05-0.50 GPM) OF SOLVENTS

00076 VERY LOW FLOW RATE OF HIGH PRESSURE (1000 PSIG) HYDROGEN

00095 VISCOELASTIC FLUID FLOW RATE OF POLYMER MELT

00063 VISCOUS, NONAQUEOUS, CORROS . LIQ. & SLURRY FLOW (ORGANICS)

00097 VOLUME, FLOW & WATER CONTENT OF CRUDE OIL

00025 WEIGHT OF CONTENTS IN JACKETED, AGITATED PROCESS VESSELS

00023 WIDE-RANGING TEMPERATURE SENSOR (TEMP. TO 3000 C)

75
Appendix 4. Measurement XTRANEEDs Identified by Survey

00030 ACCURATE MASS FLOW RATE

00091 CO (2) CONTENT OF BEER OR CARBONATED WATER IN PIPELINES

00038 DETECT DEFECTS IN GLASS DURING MFG & FABRICATION

00089 DYNAMIC PRESS. RESPONSE & CAL. CAPABILITIES FOR X-DUCERS

00041 EMISSIVITY OF POLYMERS IN CONTACT WITH AIR

00022 IN-LINE FLUID DENSITY & FLOW RATE IN NUCLEAR ENVIRON.

00012 LIQUID FLOW RATE NEAR BOILING POINT

00043 LOW PPM OF WATER, OXYGEN, FORMALDEHYDE, ETHYLENE GLYCOL

00090 MASS FLOW OF GAS, GAS MIXTURES, & LIQ. -GAS MIXTURES

00094 MULTIPHASE FLOW RATES

00020 NONINTRUSIVE CLEAN LIQUID FLOW RATE

00097 OIL-IN-WATER CONTENT & OIL-GAS -WATER FLOW RATE

00081 ON-LINE CHEMICAL ANALYSIS

00005 ON-LINE CONTROL OF AMINE/GLYCOL REBOILER @ FUEL EFFIC. LEVEL

00086 ORIFICES: VISCOUS FLOW, PIPES<2 IN. DIA. & >18 IN. DIA.

00013 PARTICLE SIZE & SURFACE AREA

00046 PRESS., FLOW, PH, MONOMER COMPOSITION DURING POLYMERIZATION

00056 PROCESS FLOW RATES

00047 RELATED HEATER PROBE CALIBRATION

00039 RESPONSE TIMES OF TEMPERATURE & PRESSURE SENSORS

00059 SURFACE CONDUCTIVITY ON DIELECTRIC SUBSTRATE

00045 TEMPERATURE (GASIFIERS & COMBUSTION PROCESSES)

00037 TEMPERATURE TO 2200 C IN STEAM

00057 TRACE ANALYSIS OF CORROSIVE GAS ENVIRONMENTS

00068 VERIFICATION OF ACCURACY OF RTD'S

00023 WIDE-RANGING FLOW (VERY LOW FLOWS, SLURRIES, ETC.)

00085 YEAST GROWTH (FERMENTATION), SELECTED FLAVOR COMPONENTS

76
Appendix 5. Major Measurement Problem Areas Identified by SurveyFlow Measurement Needs

00094

00072

00053

00019

00060

00054

00030

00010

00011

00014

00073

00009

00064

00098

00093

00015

00086

00016

00045

00003

00012

00077

00020

00021

00032

00092

00088

00029

00076

00095

00063

00097

ACCURATE FLOW RATES OF PROCESS FLUIDS

FLARE GAS FLOW RATE (HYDROCARBONS)

FLOW OF MILDLY -ABRASIVE FILLED POLYMER

FLOW RATE (STEAM, AIR, WATER, OTHER LIQUIDS & GASES)

FLOW RATE OF CORROSIVE FLUID (Br) WITH LOW PRESSURE DROP

FLOW RATE OR VOLUMETRIC METHOD FOR LIQUID COMMODITY TRANSFER

FLOW RATE WITH WIDE RANGEABILITY (SOLVENTS & AQUEOUS SOL'NS)

FLUID FLOW RATE (PETROLEUM PRODUCTS)

GAS FLOW RATE

GAS OR LIQUID FLOW RATE

HIGH ACCURACY LIQUID FLOW RATE (OIL, HYDROCARBON PRODUCTS)

LIQUID -VAPOR STEAM FLOW

LOW FLOW RATES OF HIGH VISCOSITY LIQUIDS

LOW FLOW RATES OF LIQUIDS (0.1 TO 2 CC/MIN. )- -HYDROCARBONS

LOW FLOW RATES OF VISCOUS (LOW Re NO.) FLUIDS

LOW LIQUID FLOW RATE (NATURAL GAS LIQUIDS)

MASS FLOW OF MIXTURES OF LIGHT HYDROCARBONS

MASS FLOWMETER FOR NATURAL GAS LIQUIDS

MULTIPHASE MULTI COMPONENT MASS FLOW RATE (GASIFIC ./COMBUST .

)

NONINTRUSIVE FLOW RATE (PROCESS LIQUIDS)

SLURRY FLOW RATE AT HIGH TEMPERATURES (HEAVY HYDROCARBONS)

SOLIDS FRACTION IN SOLID -GAS FLOWS

STEAM FLOW RATE

STEAM FLOW RATE

STEAM FLOW RATE

STEAM FLOW RATE

TWO -PHASE FLOW OF OIL

VERY LOW FLOW RATE (0

& GAS MIXTURES (AT WELLHEAD)

025-0.25 & 0.05-0.50 GPM) OF SOLVENTS

VERY LOW FLOW RATE OF HIGH PRESSURE (1000 PSIG) HYDROGEN

VISCOELASTIC FLUID FLOW RATE OF POLYMER MELT

VISCOUS, NONAQUEOUS, CORROS . LIQ. & SLURRY FLOW (ORGANICS)

VOLUME, FLOW & WATER CONTENT OF CRUDE OIL

77
Appendix 5. Major Measurement Problem Areas Identified by Survey

- -Continued

Composition/Concentration Measurement Needs

00085 % ETHANOL IN BEER

00013 AREA & PEAK HEIGHT OF CHROMATOGRAPHIC DATA

00061 CAUSTIC CONCENTRATION IN CAUSTIC SCRUBBER (CHLORINE)

00079 CHEMICAL COMPOSITION OF FILTHY LIQUID PROCESS STREAMS

00080 CHEMICAL COMPOSITION OF HOT (100-300C) VAPOR PROCESS STREAMS

00106 CHEMICAL/IONIC SPECIES IN A PROCESS PLASMA

00022 CONCENTRATION OF HEAVY METALS (U,Pu) IN LIQUID SOLUTION

00001 FLAMMABLE GAS DETECTORS (HYDROCARBONS IN AIR)

00033 GASEOUS & SOLID SPECIES CONCENTRATIONS IN FLAMES

00004 HgCdTe MELT COMPOSITION IN LIQUID PHASE EPITAXY (LPE)

00065 IMPURITY ANALYSIS IN BULK MATERIALS : 10el3-10el4 ATOMS/cc

00101 IN- PROCESS FAT CONTENT IN FOODS

00100 IN- PROCESS MOISTURE CONTENT IN FOODS

00102 IN- PROCESS PROTEIN CONTENT IN FOODS

00096 LIQUID CHROMATOGRAPHY & ANALYSES (COMPOSITION)

00043 LOW CONCENTRATIONS OF ETHYLENE OXIDE

00040 MOISTURE LEVEL IN POWDERS & SOLIDS

00070 ON-MACHINE LIGNIN CONTENT (PULP DIGESTER)

00049 PLASMA PARAMETERS, COMPOSITION IN PLASMAS

00017 PROTEIN CONTENT IN STARCH SLURRY

00071 REMOTE HYDROCARBON SENSING

00018 SOLID FAT INDEX (SFI) OF HYDROGENATED VEGETABLE OILS

00067 THE As:Ga RATIO IN A GaAs CRYSTAL MELT

00084 TRACE ANALYSIS OF ORGANICS (SPECIFIC) IN WATER

00105 TRACE IMPURITIES IN PROCESS GASES & CARRIER GASES

00024 TRACE QUANTITY U & Pu IN PROCESS WASTE STREAMS

00097 VOLUME, FLOW & WATER CONTENT OF CRUDE OIL

Temperature Measurement Needs

00048 CONSTANT TEMPERATURE BATH (100-1200 F.)

00034 GAS TEMPERATURE (NONINTRUSIVELY)

00007 HIGH TEMPERATURE IN HOSTILE ENVIRONMENT (SYNGAS)

00041 NONCONTACT TEMPERATURE MEASUREMENT (POLYMERS IN AIR)

00074 NONCONTACT TEMPERATURE OF WIRE DURING DRAWING PROCESS

00056 NONINTRUSIVE GAS TEMPERATURE IN COAL GASIFIER

00066 SMALL TEMPERATURE DIFFER. @ HIGH TEMPS IN HOSTILE ENVIRON.

00099 SMALL TEMPERATURE DIFFERENCES @ HIGH BASE TEMPERATURES

00050 SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

00046 TEMPERATURE (POLYMER EMULSIONS)

00036 TEMPERATURE (POLYMERS @ 290 C)

00039 TEMPERATURE (WATER & AIR)

00038 TEMPERATURE IN GLASS MFG.

00052 TEMPERATURE MEAS . IN THERMOWELLS

00037 TEMPERATURE TO 2500 C IN SODIUM

00023 WIDE-RANGING TEMPERATURE SENSOR (TEMP. TO 3000 C)
Appendix 6. The DRIVER (Incentive) for Improvement

of Measurement Capability

00090

00086

00098

00014

00032

00043

00050

00051

00054

00074

00075

00097

00092

00073

00072

00002

00003

00005

00006

00008

00016

00017

00018

00021

00038

00040

00101

00102

00094

00077

00023

00100

00028

00025

00061

00066

00009

00071

00011

00099

00029

00044

00055

00084

00088

00087

00019

00024

00039

00010

00012

ACCUR. IN GAS FLOW USING HEAD METERS

COM'L XCHANGE, COST, 0-40,000 BPD LIQ'S

COMPUTER CONTROL OF LIQUID FEED RATES

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

COST

MATERIAL ACCOUNTABILITY

PRODUCTION EFFICIENCY

(CLOSER PROCESS CONTROL)

ALLOCATION OF COSTS TO USE AREAS

CUSTODY TRANSFER

ENVIRONMENTAL CONTROL

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY,

QUALITY,

QUALITY:

QUALITY

REDUCED MAINTENANCE

RELIABILITY

SAFETY

DEVELOPMENT OF HIGH QUALITY MATERIALS

ENERGY ACCOUNTING

ENVIRON. CONTROL, STOCK LOSS MONITORING

EQUITY IN COMMERCIAL EXCHANGE

HEATER CONTROL: ADIABATIC REACTOR TESTS

NEED UL/FM APPROVED METER

OPTIMIZE THROUGHPUT VS. MAINTEN. COSTS

PROCESS CONTROL

PROCESS CONTROL

PROCESS CONTROL

PROCESS CONTROL, POLLUTION CONTROL

PROCESS MATERIAL BALANCE

PUBLIC SAFETY, PRODUCT RECOVERY

QUAL. , PLANT SAFETY, TECH. SPECS.

QUALITY

QUALITY

00013

00015

00022

00030

00036

00042

00048

00049

00052

00057

00058

00059

00060

00062

00063

00064

00065

00067

00076

00078

00080

00081

00085

00089

00091

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

QUALITY

79
Appendix 6. The DRIVER (Incentive) for Improvement

of Measurement Capability- -Continued

00082 QUALITY CONTROL

00083 QUALITY CONTROL

00104 QUALITY CONTROL IN VLSI DEVICE FABRIC.

00103 QUALITY OF HgCdTe & OTHER IR SEMICOND.

00020 QUALITY, ACCURACY WITH RANGEABILITY

00031 QUALITY, EASE OF MAINTENANCE

00105 QUALITY, HIGH PURITY GASES FOR VLSI FAB

00079 QUALITY, ISOLATION OF DESIRED COMPONENT

00093 QUALITY, METERS

00053 QUALITY, PROCESS CONTROL

00069 QUALITY, PROCESS CONTROL

00095 QUALITY, PROCESS CONTROL

00096 QUALITY, PROCESS CONTROL

00046 QUALITY, PROCESS CONTROL, SAFETY

00007 QUALITY, RELIABILITY

00026 QUALITY, RELIABILITY

00037 QUALITY, RELIABILITY

00056 QUALITY, RELIABILITY, SENSOR LIFE

00068 QUALITY, SAFETY

00070 QUALITY, UNIFORMITY

00027 RELIABILITY

00004 REPRODUCIBLE LPE FILMS FROM MELT

00033 RESEARCH INTEREST

00034 RESEARCH INTEREST

00035 RESEARCH INTEREST

00001 SAFETY

00041 TEMP. MEAS. ERROR DUE TO EMISSIVITY

00045 UNDERSTAND PHENOM. , PROCESS CONTROL

00106 UNDERSTAND, MODEL & CONTROL PROCESS

80
Appendix 7 . The ENVIRONment in which the Measurement is Made

00047 FIELD CAL. OF JET ENGINE THERJ

00004 IN REACTOR @ 500 C

00013 LAB

00065 LAB

00066 LAB

00067 LAB

00098 LAB

00099 LAB

00103 LAB

00090 LAB, FIELD SITES, PIPELINES

00048 LAB, ON-BOARD SHIP LAB

00021 LAB, PLANT

00045 LAB, PLANT

00049 LAB, PLANT

00057 LAB, PLANT

00089 LAB, PLANT

00091 LAB, PLANT

00094 LAB, PLANT

00104 LAB, PLANT

00106 LAB, PLANT

00023 LAB, PLANT, NUCLEAR RADIATION

00105 LAB, PLANT, PIPELINES

00001 PLANT

00002 PLANT

00003 PLANT

00005 PLANT

00006 PLANT

00007 PLANT

00008 PLANT

00009 PLANT

00010 PLANT

00014 PLANT

00015 PLANT

00016 PLANT

00017 PLANT

00018 PLANT

00019 PLANT

00020 PLANT

00025 PLANT

00026 PLANT

00027 PLANT

00028 PLANT

00029 PLANT

00030 PLANT

00031 PLANT

00032 PLANT

00036 PLANT

00038 PLANT

00039 PLANT

00040 PLANT

00041 PLANT

00042 PLANT

81
Appendix 7 . r

J

00043 PLANT

00046 PLANT

00050 PLANT

00052 PLANT

00053 PLANT

00054 PLANT

00055 PLANT

00056 PLANT

00060 PLANT

00064 PLANT

00068 PLANT

00069 PLANT

00070 PLANT

00072 PLANT

00074 PLANT

00077 PLANT

00079 PLANT

00080 PLANT

00081 PLANT

00082 PLANT

00083 PLANT

00084 PLANT

00085 PLANT

00093 PLANT

00095 PLANT

00096 PLANT

00097 PLANT

00100 PLANT

00101 PLANT

00102 PLANT

00011 PLANT &

00012 PLANT &

00086 PLANT, : 00092 PLANT, 1 00044 PLANT, 1 00071 PLANT, : 00024 PLANT, ] 00022 PLANT, 1 00073 PLANT, ; 00051 WASTEWA'

The ENVIRONment in which the Measurement is Made

- -Continued

REMOTE STATIONS

TEMP. OF 500-900 F

FIELD & LEASE STA. , LAB

HOSTILE (HOT)

HOT ENVIRONMENT

LOADING DOCK, PIPELINE MONITORING

NUCLEAR RADIATION (10e5 RAD/HR)

NUCLEAR RADIATION (>10e6 RAD/HR)

SHIP, PIPE & COM'L XCHANGE STA.

82
Appendix 8. The Desired Sensor Location- -SENSITE

00002 IN-LINE

00003 IN-LINE

00006 IN-LINE

00008 IN-LINE

00009 IN-LINE

00010 IN-LINE

00011 IN-LINE

00012 IN-LINE

00014 IN-LINE

00015 IN-LINE

00016 IN-LINE

00017 IN-LINE

00019 IN-LINE

00020 IN-LINE

00021 IN-LINE

00022 IN-LINE

00024 IN-LINE

00029 IN-LINE

00030 IN-LINE

00036 IN-LINE

00038 IN-LINE

00042 IN-LINE

00045 IN-LINE

00050 IN-LINE

00053 IN-LINE

00057 IN-LINE

00060 IN-LINE

00061 IN-LINE

00063 IN-LINE

00069 IN-LINE

00072 IN-LINE

00073 IN-LINE

00075 IN-LINE

00076 IN-LINE

00077 IN-LINE

00082 IN-LINE

00083 IN-LINE

00084 IN-LINE

00085 IN-LINE

00088 IN-LINE

00089 IN-LINE

00090 IN-LINE

00091 IN-LINE

00092 IN-LINE

00095 IN-LINE

00097 IN-LINE

00098 IN-LINE

00032 IN-LINE (CRITICAL PLACEMENT)

00105 IN-LINE (DELIVERY PIPELINE) /REACTOR

00104 IN-LINE (PARTICLE CONTAMINATION SENSING)

00005 IN-LINE, ON-LINE

00023 IN-LINE, REACTOR, ON-LINE, LAB TEST

00103 IN-LINE/LAB TEST

83
Appendix 8. The Desired Sensor Location- -SENSITE

- -Continued

00087 IN-LINE/ON-LINE

00043 IN-LINE/ON-LINE

00093 IN-LINE/ON-LINE

00094 IN-LINE/ON-LINE

00096 IN-LINE/ON-LINE

00001 IN-LINE/ON-LINE SAMPLING, ESPECIALLY IN VENT LINES

00086 IN-LINE/ON-LINE/REACTOR/LAB TEST

00034 IN-LINE/REACTOR

00035 IN-LINE/REACTOR

00041 IN-LINE/REACTOR

00054 IN-LINE/REACTOR

00068 IN-LINE/REACTOR

00070 IN-LINE/REACTOR

00081 IN-LINE/REACTOR

00100 IN-LINE/REACTOR

00101 IN-LINE/REACTOR

00102 IN-LINE/REACTOR

00051 IN-LINE/REACTOR, USUALLY OPEN BASINS

00033 IN-LINE/REACTOR/LAB SAMPLE & ANALYSIS

00040 IN -LINE/REACTOR/ON -LINE

00052 IN-LINE/REACTOR/ON-LINE

00079 IN -LINE/REACTOR/ON -LINE

00080 IN -LINE/REACTOR/ON -LINE

00046 IN-LINE/REACTOR/ON-LINE/LAB TEST

00049 IN-LINE/REACTOR/ON-LINE/LAB TEST

00064 IN-SITE

00065 LAB TEST

00058 ON-LINE/LAB TEST

00004 REACTOR

00007 REACTOR

00025 REACTOR

00026 REACTOR

00027 REACTOR

00028 REACTOR

00031 REACTOR

00037 REACTOR

00039 REACTOR

00055 REACTOR

00056 REACTOR

00062 REACTOR

00066 REACTOR

00067 REACTOR

00078 REACTOR

00106 REACTOR/ON-LINE ACCEPTABLE

00018 REACTOR/ON-LINE SAMPLING

00071 REMOTE SENSING

84
Appendix 9. Is the Desired Instrument (Sensor) AVAILABLE?

00004 NO 00036 YES/COM'L

00009 NO 00039 YES/COM'L

00019 NO 00041 YES/COM'L

00024 NO 00042 YES/COM'L

00030 NO 00043 YES/COM'L

00040 NO 00051 YES/COM'L

00045 NO 00053 YES/COM'L

00048 NO 00057 YES/COM'L

00050 NO 00060 YES/COM'L

00054 NO 00062 YES/COM'L

00055 NO 00064 YES/COM'L

00056 NO 00065 YES/COM'L

00061 NO 00068 YES/COM'L

00063 NO 00071 YES/COM'L

00066 NO 00072 YES/COM'L

00067 NO 00073 YES/COM'L

00070 NO 00074 YES/COM'L

00075 NO 00077 YES/COM'L

00078 NO 00081 YES/COM'L

00088 NO 00082 YES/COM'L

00091 NO 00083 YES/COM'L

00096 NO 00084 YES/COM'L

00093 NO & STD. METERS DO NOT WORK 00087 YES/COM'L

00103 NO MEAS. TECHNIQUE EXISTS 00089 YES/COM'L

00033 NO. LAB TECHNIQUES ONLY 00090 YES/COM'L

00104 NO/COM' L UNITS UNDER DEVELOP. 00092 YES/COM'L

00079 NO/IN -HOUSE DEVELOPMENT 00095 YES/COM'L

00047 YES 00097 YES/COM'L

00094 YES. SOME APPLICATIONS 00101 YES/COM'L

00001 YES/COM'L 00102 YES/COM'L

00002 YES/COM'

00105 YES/COM'L

00005 YES/COM'L 00106 YES/COM'L

00006 YES/COM'L 00003 YES/COM'L (ULTRASONIC)

00008 YES/COM'L 00099 YES/COM ' L , THERMOCOUPLES

00010 YES/COM'L 00007 YES/COM' L/IN-HOUSE

00011 YES/COM'L 00046 YES/COM' L/IN-HOUSE

00012 YES/COM'L 00049 YES/COM' L/IN-HOUSE

00014 YES/COM'L 00080 YES/COM' L/IN-HOUSE

00015 YES/COM'L 00086 YES/COM' L/IN-HOUSE

00016 YES/COM'L 00013 YES/IN-HOUSE

00017 YES/COM'L 00022 YES/IN-HOUSE

00018 YES/COM'L 00052 YES/IN-HOUSE

00020 YES/COM'L 00069 YES/IN-HOUSE

00021 YES/COM'L 00098 YES/IN-HOUSE

00023 YES/COM'L 00037 YES/IN-HOUSE DEVELOPMENT

00025 YES/COM'L 00085 YES/UNDER COM'L DEVELOPMENT

00026 YES/COM'L

00027 YES/COM'L

00028 YES/COM'L

00029 YES/COM'L

00031 YES/COM'L

00032 YES/COM'L

85
Appendix 10. Measurement NEEDs Where the Desired Sensor or Measurement Method is not Currently AVAILABLE

00075 % SOLIDS (0 TO 50%) IN NEUTRAL DENSITY FLUID

00061 CAUSTIC CONCENTRATION IN CAUSTIC SCRUBBER (CHLORINE)

00079 CHEMICAL COMPOSITION OF FILTHY LIQUID PROCESS STREAMS

00048 CONSTANT TEMPERATURE BATH (100-1200 F.)

00019 FLOW RATE (STEAM, AIR, WATER, OTHER LIQUIDS & GASES)

00054 FLOW RATE OR VOLUMETRIC METHOD FOR LIQUID COMMODITY TRANSFER

00030 FLOW RATE WITH WIDE RANGEABILITY (SOLVENTS & AQUEOUS SOL'NS)

00033 GASEOUS & SOLID SPECIES CONCENTRATIONS IN FLAMES

00004 HgCdTe MELT COMPOSITION IN LIQUID PHASE EPITAXY (LPE)

00055 LEVEL IN GLASS -LINED, AGITATED, JACKETED VESSEL

00078 LEVEL IN POLYETHYLENE REACTOR

00096 LIQUID CHROMATOGRAPHY & ANALYSES (COMPOSITION)

00009 LIQUID -VAPOR STEAM FLOW

00093 LOW FLOW RATES OF VISCOUS (LOW Re NO.) FLUIDS

00040 MOISTURE LEVEL IN POWDERS & SOLIDS

00045 MULTIPHASE MULTI COMPONENT MASS FLOW RATE (GASIFIC . /COMBUST .

)

00056 NONINTRUSIVE GAS TEMPERATURE IN COAL GASIFIER

00070 ON-MACHINE LIGNIN CONTENT (PULP DIGESTER)

00091 OXYGEN CONTENT OF BEER OR CARBONATED WATER IN PIPELINES

00103 QUAL. & QUANT. ID OF CRYSTAL. DEFECTS IN COMPOUND SEMICOND.

00066 SMALL TEMPERATURE DIFFER. @ HIGH TEMPS IN HOSTILE ENVIRON.

00104 SUBMICRON PARTICLE COUNTING & CHARACTERIZ. IN PROCESS FLUIDS

00050 SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

00067 THE As:Ga RATIO IN A GaAs CRYSTAL MELT

00024 TRACE QUANTITY U & Pu IN PROCESS WASTE STREAMS

00088 TWO- PHASE FLOW OF OIL & GAS MIXTURES (AT WELLHEAD)

00063 VISCOUS, NONAQUEOUS, CORROS . LIQ. & SLURRY FLOW (ORGANICS)

86
Appendix 11. Measurement NEEDs by SECTOR

Chemical

00061 CAUSTIC CONCENTRATION IN CAUSTIC SCRUBBER (CHLORINE)

00079 CHEMICAL COMPOSITION OF FILTHY LIQUID PROCESS STREAMS

00080 CHEMICAL COMPOSITION OF HOT (100-300C) VAPOR PROCESS STREAMS

00002 DEW POINT IN PRESSURE SYSTEMS

00001 FLAMMABLE GAS DETECTORS (HYDROCARBONS IN AIR)

00053 FLOW OF MILDLY-ABRASIVE FILLED POLYMER

00060 FLOW RATE OF CORROSIVE FLUID (Br) WITH LOW PRESSURE DROP

00054 FLOW RATE OR VOLUMETRIC METHOD FOR LIQUID COMMODITY TRANSFER

00014 GAS OR LIQUID FLOW RATE

00007 HIGH TEMPERATURE IN HOSTILE ENVIRONMENT (SYNGAS)

00008 HIGH VISCOSITY (ASPHALT) @ 500 F & 1000 PSIG

00055 LEVEL IN GLASS -LINED, AGITATED, JACKETED VESSEL

00068 LEVEL IN VESSEL UNDER PRESSURE OR VACUUM

00062 LIQUID LEVEL OF MOLTEN SULFUR

00009 LIQUID -VAPOR STEAM FLOW

00043 LOW CONCENTRATIONS OF ETHYLENE OXIDE

00064 LOW FLOW RATES OF HIGH VISCOSITY LIQUIDS

00083 LOW LEVEL MOISTURE (<100 PPM) IN HYDROCARBON STREAMS

00042 LOW LEVELS OF WATER & OXYGEN

00003 NONINTRUSIVE FLOW RATE (PROCESS LIQUIDS)

00081 ON-LINE PH

00082 PARTICLE SIZE DISTRIBUTION (IN FLUIDS)

00006 QUANTUM IR DETECTOR

00084 TRACE ANALYSIS OF ORGANICS (SPECIFIC) IN WATER

00076 VERY LOW FLOW RATE OF HIGH PRESSURE (1000 PSIG) HYDROGEN

00063 VISCOUS, NONAQUEOUS, CORROS . LIQ . & SLURRY FLOW (ORGANICS)

Oil & Gas

00072 FLARE GAS FLOW RATE (HYDROCARBONS)

00010 FLUID FLOW RATE (PETROLEUM PRODUCTS)

00011 GAS FLOW RATE

00073 HIGH ACCURACY LIQUID FLOW RATE (OIL, HYDROCARBON PRODUCTS)

00098 LOW FLOW RATES OF LIQUIDS (0.1 TO 2 CC/MIN .)- -HYDROCARBONS

00015 LOW LIQUID FLOW RATE (NATURAL GAS LIQUIDS)

00086 MASS FLOW OF MIXTURES OF LIGHT HYDROCARBONS

00016 MASS FLOWMETER FOR NATURAL GAS LIQUIDS

00087 PH OF OILY WATER

00005 RAPID COPPER CORROSION RATE DETECTOR

00071 REMOTE HYDROCARBON SENSING

00012 SLURRY FLOW RATE AT HIGH TEMPERATURES (HEAVY HYDROCARBONS)

00099 SMALL TEMPERATURE DIFFERENCES @ HIGH BASE TEMPERATURES

00088 TWO- PHASE FLOW OF OIL & GAS MIXTURES (AT WELLHEAD)

00097 VOLUME, FLOW & WATER CONTENT OF CRUDE OIL

87
Appendix 11. Measurement NEEDs by SECTOR- -Continued

Pharmaceutical

00013 AREA & PEAK HEIGHT OF CHROMATOGRAPHIC DATA

00030 FLOW RATE WITH WIDE RANGEABILITY (SOLVENTS & AQUEOUS SOL'NS)

00026 LEVEL IN GLASS -LINED REACTORS

00027 LEVEL IN GLASS -LINED, JACKETED, AGITATED VESSELS

00096 LIQUID CHROMATOGRAPHY & ANALYSES (COMPOSITION)

00028 PH IN REACTOR

00031 PH IN REACTOR

00032 STEAM FLOW RATE

00029 VERY LOW FLOW RATE (0.025-0.25 & 0.05-0.50 GPM) OF SOLVENTS

00095 VISCOELASTIC FLUID FLOW RATE OF POLYMER MELT

00025 WEIGHT OF CONTENTS IN JACKETED, AGITATED PROCESS VESSELS

Electronic Chemicals

00106 CHEMICAL/IONIC SPECIES IN A PROCESS PLASMA

00004 HgCdTe MELT COMPOSITION IN LIQUID PHASE EPITAXY (LPE)

00065 IMPURITY ANALYSIS IN BULK MATERIALS : 10el3-10el4 ATOMS/cc

00049 PLASMA PARAMETERS, COMPOSITION IN PLASMAS

00103 QUAL. & QUANT. ID OF CRYSTAL. DEFECTS IN COMPOUND SEMICOND.

00066 SMALL TEMPERATURE DIFFER. @ HIGH TEMPS IN HOSTILE ENVIRON.

00104 SUBMICRON PARTICLE COUNTING & CHARACTERIZ. IN PROCESS FLUIDS

00067 THE As:Ga RATIO IN A GaAs CRYSTAL MELT

00105 TRACE IMPURITIES IN PROCESS GASES & CARRIER GASES

00057 ULTRA-TRACE MOISTURE IN PROCESS GASES

Energy

00022

00045

00056

00020

00021

00039

00037

00024

00023

CONCENTRATION OF HEAVY METALS (U,Pu) IN LIQUID SOLUTION

MULTIPHASE MULTI COMPONENT MASS FLOW RATE ( GAS I FIC ./COMBUST.

)

NONINTRUSIVE GAS TEMPERATURE IN COAL GASIFIER

STEAM FLOW RATE

STEAM FLOW RATE

TEMPERATURE (WATER & AIR)

TEMPERATURE TO 2500 C IN SODIUM

TRACE QUANTITY U & Pu IN PROCESS WASTE STREAMS

WIDE-RANGING TEMPERATURE SENSOR (TEMP. TO 3000 C)

Instrument Manufacturer

00094 ACCURATE FLOW RATES OF PROCESS FLUIDS

00051 DISSOLVED OXYGEN IN BIOLOG. WASTEWATER WITH BIOFOULING

00093 LOW FLOW RATES OF VISCOUS (LOW Re NO.) FLUIDS

00040 MOISTURE LEVEL IN POWDERS & SOLIDS

00041 NONCONTACT TEMPERATURE MEASUREMENT (POLYMERS IN AIR)

00044 SKIN TEMP. OF TUBES IN PYROLYSIS FURNACES & PROCESS HEATERS

00092 STEAM FLOW RATE

00052 TEMPERATURE MEAS . IN THERMOWELLS

88
Appendix 11. Measurement NEEDs by SECTOR- -Continued

Food

00101 IN- PROCESS FAT CONTENT IN FOODS

00100 IN- PROCESS MOISTURE CONTENT IN FOODS

00102 IN- PROCESS PROTEIN CONTENT IN FOODS

00017 PROTEIN CONTENT IN STARCH SLURRY

00018 SOLID FAT INDEX (SFI) OF HYDROGENATED VEGETABLE OILS

Plastics

00075 % SOLIDS (0 TO 50%) IN NEUTRAL DENSITY FLUID

00078 LEVEL IN POLYETHYLENE REACTOR

00077 SOLIDS FRACTION IN SOLID-GAS FLOWS

00046 TEMPERATURE (POLYMER EMULSIONS)

00076 VERY LOW FLOW RATE OF HIGH PRESSURE (1000 PSIG) HYDROGEN

Academe

00034 GAS TEMPERATURE (NONINTRUSIVELY)

00035 GAS VELOCITY IN FLAMES

00033 GASEOUS & SOLID SPECIES CONCENTRATIONS IN FLAMES

00050 SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

Consultant

00059 ELECTRICAL CONDUCTIVITY

00058 PARTICLE SIZE & DISTRIBUTION (IN ORGANIC SOLVENTS, GASES)

Consumer Products

00085 % ETHANOL IN BEER

00091 OXYGEN CONTENT OF BEER OR CARBONATED WATER IN PIPELINES

Glass

00038 TEMPERATURE IN GLASS MFG.

Government

00089 LOW DIFFERENTIAL PRESSURE @ HIGH LINE PRESSURES

00090 SMALL DIFFERENTIAL PRESSURE @ HIGH BASE PRESSURES

Metals

00074 NONCONTACT TEMPERATURE OF WIRE DURING DRAWING PROCESS

Paper

00070 ON-MACHINE LIGNIN CONTENT (PULP DIGESTER)

00069 ON-MACHINE MEASUREMENTS OF PAPER MECHANICAL PROPERTIES

89
Appendix 11. Measurement NEEDs by SECTOR- -Continued

Petrochemical

00014 GAS OR LIQUID FLOW RATE

Steel

00050 SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

Textiles

00036 TEMPERATURE (POLYMERS @ 290 C)

90
Appendix 12. Measurement NEEDs (by SECTOR) Where the Desired Sensor

or Measurement Method is not Currently AVAILABLE

Chemical

00061 CAUSTIC CONCENTRATION IN CAUSTIC SCRUBBER (CHLORINE)

00079 CHEMICAL COMPOSITION OF FILTHY LIQUID PROCESS STREAMS

00054 FLOW RATE OR VOLUMETRIC METHOD FOR LIQUID COMMODITY TRANSFER

00055 LEVEL IN GLASS -LINED, AGITATED, JACKETED VESSEL

00009 LIQUID-VAPOR STEAM FLOW

00063 VISCOUS, NONAQUEOUS, CORROS . LIQ. & SLURRY FLOW (ORGANICS)

Oil & Gas

00088 TWO -PHASE FLOW OF OIL & GAS MIXTURES (AT WELLHEAD)

Pharmaceutical

00030 FLOW RATE WITH WIDE RANGEABILITY (SOLVENTS & AQUEOUS SOL'NS)

00096 LIQUID CHROMATOGRAPHY & ANALYSES (COMPOSITION)

Electronic Chemicals

00004 HgCdTe MELT COMPOSITION IN LIQUID PHASE EPITAXY (LPE)

00103 QUAL. & QUANT. ID OF CRYSTAL. DEFECTS IN COMPOUND SEMICOND.

00066 SMALL TEMPERATURE DIFFER. @ HIGH TEMPS IN HOSTILE ENVIRON.

00104 SUBMICRON PARTICLE COUNTING & CHARACTERIZ. IN PROCESS FLUIDS

00067 THE As:Ga RATIO IN A GaAs CRYSTAL MELT

Energy

00045 MULTIPHASE MULTI COMPONENT MASS FLOW RATE (GASIFIC . /COMBUST .

)

00056 NONINTRUSIVE GAS TEMPERATURE IN COAL GASIFIER

00024 TRACE QUANTITY U & Pu IN PROCESS WASTE STREAMS

Instrument Manufacturer

00093 LOW FLOW RATES OF VISCOUS (LOW Re NO.) FLUIDS

00040 MOISTURE LEVEL IN POWDERS & SOLIDS

Food

Plastic

00075 % SOLIDS (0 TO 50%) IN NEUTRAL DENSITY FLUID

00078 LEVEL IN POLYETHYLENE REACTOR

Academe

00033 GASEOUS & SOLID SPECIES CONCENTRATIONS IN FLAMES

00050 SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

Consultant

91
Appendix 12. Measurement NEEDs (by SECTOR) Where the Desired Sensor or Measurement Method is not Currently AVAILABLE- -Continued

Consumer Products

00091 OXYGEN CONTENT OF BEER OR CARBONATED WATER IN PIPELINES

Glass

Government

Metals

Paper

00070 ON-MACHINE LIGNIN CONTENT (PULP DIGESTER)

Petrochemical

Steel

00050 SURFACE TEMPERATURE OF HOT SOLID STEEL BODIES

Textiles

92
Appendix 13. Process Fluid (MEDIA) Where Measurement is Made

00032 150 PSIG PLANT STEAM & CONDEN. SLUG FLOW

00061 50% NaOH (START) & 0% (END)

00100 A VARIETY OF SOLID FOODSTUFFS

00101 A VARIETY OF SOLID FOODSTUFFS

00102 A VARIETY OF SOLID FOODSTUFFS

00002 AIR

00038 AIR IN GLASS OVENS

00099 AIR INSIDE OF FURNACE

00091 BEER, CARBONATED WATER

00051 BIOLOGICALLY- TREATED WASTEWATER

00096 CHLORINATED AROMATIC HYDROCARBONS

00029 CLEAN PROCESS SOLVENTS

00033 COMBUSTION PRODUCTS

00034 COMBUSTION PRODUCTS

00035 COMBUSTION PRODUCTS

00017 CORN STARCH

00097 CRUDE OIL

00073 CRUDE OIL, LIQUID HYDROCARBON PRODUCTS

00014 ETHYLENE GAS, PROPYLENE GAS

00042 ETHYLENE, HYDROGEN, NITROGEN, HEXENE

00043 ETHYLENE, NITROGEN, ETHANE

00045 FEEDS/PRODUCTS OF GAS . /COMBUST. PROCESS

00088 FLUID EXITING WELLHEAD IN OIL PRODUCTION

00048 FLUIDIZED ALUMINUM OXIDE

00086 GAS, LPG, LPG MIX, C0(2)

00067 GaAs MELT (1250C & 2 ATM. N(2) GAS)

00065 GaAs, GaP, InP , GaAlAs , GaAsP, ETC.

00012 HEAVY HYDROCARBONS (TARS, STILL BOTTOMS)

00089 HIGH PRESSURE GASES TO 1000 PSIG

00057 HIGH PURITY GASES

00095 HIGH VISCOSITY POLYMER MELT

00059 HUMID AIR, SALT FOG

00072 HYDROCARBON GASES

00071 HYDROCARBON LEAKS IN AIR

00083 HYDROCARBON STREAMS

00098 HYDROCARBONS

00001 HYDROCARBONS IN AIR

00076 HYDROGEN GAS @ 1000 PSIG

00018 HYDROGENATED VEGETABLE OILS

00103 Hg(l-x)Cd(x)Te EPITAXIAL OR BULK MAT'L

00004 HgCdTe MELT UNDER 1 ATM. HYDROGEN

00105 INDUSTRIAL PIPELINE & CYLINDER GASES

00093 INDUSTRIAL VISCOUS FLUIDS

00005 LIGHT PARAFFIN HYDROCARBONS

00060 LIQUID BROMINE

00068 LIQUID BROMINE

00066 LIQUID GaAs, GaP, B(2)0(3)

00037 LIQUID SODIUM

00062 LIQUID SULFUR

00054 LIQUIDS (INERTS, FLAMMABLES, CORROSIVES)

00074 METAL WIRE EXITING A WIRE -DRAWING DIE

00055 MINERAL ACID, ORGANIC & ALICYCLIC HC MIX

00078 MOLTEN POLYETHYLENE @ 300 C

93
Appendix 13. Process Fluid (MEDIA) Where Measurement is Made

- -Continued

00006 MULTI COMPONENT POLYMER SOLUTIONS

00013 NA (VOLTAGE VS. TIME MEASUREMENT)

00011 NATURAL GAS

00090 NATURAL GAS @ 600-1000 PSIG

00015 NATURAL GAS LIQUIDS

00016 NATURAL GAS LIQUIDS

00022 NITRIC ACID

00024 NITRIC ACID SOLUTION

00053 NONCONDUCTIVE OPAQUE COMPOUND

00064 ORGANIC LIQUID (SP.GR. 0.86, 800cP@160F)

00058 ORGANIC SOLVENTS, GASES

00069 PAPER

00010 PETROLEUM PRODUCTS

00077 POLYETHYLENE PELLETS/POWDER IN AIR

00046 POLYMER EMULSIONS

00036 POLYMERS @ 290 C

00041 POLYMERS UNDER AIR

00003 PROCESS LIQUIDS

00025 PROCESS MIXTURES

00007 REACTOR SYNGAS

00008 RESIDUAL OIL (HEAVY ASPHALT)

00020 SATURATED & UNSATURATED STEAM

00040 SOLIDS & POWDERS

00026 SOLVENTS & VARIOUS PRODUCT SOLUTIONS

00030 SOLVENTS & WATER- BASED SOLUTIONS

00027 SOLVENTS OR SLURRIES

00009 STEAM

00092 STEAM

00021 STEAM @ 3200 PSIG & 100-1000 C

00019 STEAM, AIR, WATER, OTHER LIQUIDS & GASES

00050 STEEL IN AIR

00056 SYNGAS (FLYING PARTICLES & MOLTEN SLAG)

00031 VARIOUS

00052 VARIOUS

00106 VARIOUS GAS MIXTURES

00023 VARIOUS GASES, LIQUIDS, SLURRIES

00094 VARIOUS PROCESS FLUIDS

00080 VARIOUS VAPORS IN AIR

00063 WASTE ORGANIC STREAM TO INCINERATOR

00085 WATER

00039 WATER & AIR

00081 WATER & TOLUENE

00087 WATER WITH SOME ENTRAINED OIL

00070 WOOD PULP, COOKING LIQUORS

94
Appendix 14. SERVICE Conditions for Desired Measurement (Sensor)

00001 CORROSIVE 00032

00005 CORROSIVE 00066

00021 CORROSIVE 00103

00022 CORROSIVE 00004

00024 CORROSIVE 00018

00026 CORROSIVE 00098

00027 CORROSIVE 00085

00028 CORROSIVE 00091

00029 CORROSIVE 00100

00030 CORROSIVE 00101

00037 CORROSIVE 00102

00052 CORROSIVE 00036

00054 CORROSIVE 00039

00055 CORROSIVE 00064

00057 CORROSIVE 00076

00059 CORROSIVE 00077

00061 CORROSIVE 00089

00062 CORROSIVE 00017

00063 CORROSIVE 00074

00067 CORROSIVE

00072 CORROSIVE

00080 CORROSIVE

00083 CORROSIVE

00084 CORROSIVE

00104 CORROSIVE

00105 CORROSIVE

00106 CORROSIVE

00019 CORROSIVE

00010 CORROSIVE

00049 CORROSIVE

00079 CORROSIVE

00082 CORROSIVE

00007 CORROSIVE

00081 CORROSIVE

00045 CORROSIVE

00058 CORROSIVE

00068 CORROSIVE

00094 CORROSIVE

00023 CORROSIVE

00046 CORROSIVE

00070 CORROSIVE

00075 CORROSIVE

00056 CORROSIVE

00060 CORROSIVE

00025 CORROSIVE

00092 CORROSIVE

00093 CORROSIVE

00031 CORROSIVE

00086 CORROSIVE

00040 EROS ., VIBRA

00020 EROSIVE

00053 EROSIVE

00012 EROSIVE. VIBRATION

EROSIVE, VIBRATION

MEDIA INCL. As (4) OR P(4) LADEN N(2) GAS

NONDESTRUCTIVE, SPATIALLY LOCALIZED

NONINTRUSIVE OR NONCONTAMINATING

PROCESS TEMPERATURES TO 420 F

PULSATING OUTPUT FROM PUMPS

STERILITY

STERILITY

STERILITY

STERILITY

STERILITY

VIBRATION

VIBRATION

VIBRATION

VIBRATION

VIBRATION

VIBRATION

VIBRATION & AIR BUBBLES IN SAMPLE

VIBRATION, OIL MIST & DUST IN AIR

& NUCLEAR RADIATION

EROSIVE

EROSIVE

EROSIVE

EROSIVE

EROSIVE (PRESSURE =1000 PSIG)

EROSIVE, HIGH TEMPERATURE

VIBRATION

VIBRATION

VIBRATION

VIBRATION, STERILITY

PRESS. TO 3000 PSIG

HIGH SHEAR

HIGH TEMPERATURE

INTERNALLY COATS WALLS

OXIDIZING, REDUCING

TEMP:60C, PRESS : 14.4-50 PSIA

VIBRATION

VIBRATION

VIBRATION

VIBRATION, STERILITY

VIBRATION, STERILITY, EROSIVE

STERILITY (OCCASIONALLY)

EROSIVE

EROSIVE : EROSIVE

EROSIVE ; EROSIVE

95
Appendix 15. Electrical Service Classification (NEC)

in Sensor Environment

00094 ALL

00014 C1.2/D2/GB&C

00045 C1.2/D2/GB&D

00018 C1/D1.2/GB

00025 C1/D1,2/GB,C&D

00086 C1/D1.2/GD

00026 C1/D1/GB,C&D

00012 C1/D1/GC

00055 C1/D1/GC

00015 C1/D1/GD

00016 C1/D1/GD

00029 C1/D1/GD

00031 C1/D1/GD

00062 C1/D1/GD

00063 C1/D1/GD

00081 C1/D1/GD

00097 C1/D2

00079 C1/D2/GA,B,C&D

00080 C1/D2/GA,B,C&D

00010 C1/D2/GB

00040 C1/D2/GB

00042 C1/D2/GB

00075 C1/D2/GB

00076 C1/D2/GB

00077 C1/D2/GB

00078 C1/D2/GB

00092 C1/D2/GB

00093 C1/D2/GB

00095 C1/D2/GB

00096 C1/D2/GB

00007 C1/D2/GB,C&D

00009 C1/D2/GB,C&D

00030 C1/D2/GB,C&D

00056 C1/D2/GB,C&D

00043 C1/D2/GC

00001 C1/D2/GC&D

00002 C1/D2/GC&D

00003 C1/D2/GC&D

00064 C1/D2/GC&D

00005 C1/D2/GD

00006 C1/D2/GD

00008 C1/D2/GD

00053 C1/D2/GD

00054 C1/D2/GD

00087 C1/D2/GD

00088 C1/D2/GD

00028 FM APPROVED

00060 GEN. PURPOSE

00061 GEN. PURPOSE

00017 NEMA 4

00091 NEMA 4

00051 NEMA 4X

00100 NO EXPLOS. HAZ

00102 NO EXPLOS. HAZ,

00101 NO EXPLOS. HAZ

00027 UL/FM APPROVED

96
Appendix 16. Desired

During

Location of S Calibration

ensor (CALSITE)

00028 CHECK BY GRAB SAMPLE 00095 IN-PLACE

00067 IN PIACE/REMOV.&CAL. 00096 IN-PLACE

00002 IN -PLACE 00097 IN-PLACE

00003 IN -PLACE 00098 IN-PLACE

00005 IN -PLACE 00100 IN-PLACE

00010 IN-PLACE 00101 IN-PLACE

00011 IN- PLACE 00102 IN-PLACE

00012 IN-PLACE 00104 IN-PLACE

00015 IN-PLACE 00105 IN-PLACE

00016 IN-PLACE 00106 IN-PLACE

00019 IN-PLACE 00022 IN-PLACE (REMOTE)

00020 IN-PLACE 00007 IN-PLACE/REMOV 6cCAL

00025 IN-PLACE 00009 IN-PLACE/REMOV 6cCAL

00026 IN-PLACE 00017 IN-PLACE/REMOV 6cCAL

00029 IN-PLACE 00021 IN-PLACE/REMOV 6cCAL

00030 IN-PLACE 00023 IN-PLACE/REMOV 6cCAL

00031 IN-PLACE 00024 IN-PLACE/REMOV 6cCAL

00032 IN-PLACE 00039 IN-PLACE/REMOV 6cCAL

00036 IN-PLACE 00074 IN-PLACE/REMOV ScCAL

00038 IN-PLACE 00076 IN-PLACE/REMOV &CAL

00040 IN-PLACE 00086 IN-PLACE/REMOV 6cCAL

00042 IN-PLACE 00088 IN-PLACE/REMOV 6cCAL

00043 IN-PLACE 00093 IN-PLACE/REMOV 6cCAL

00046 IN-PLACE 00094 IN-PLACE/REMOV 6cCAL

00053 IN-PLACE 00018 IN-PLACE/REMOV &CAL

00054 IN-PLACE 00008 REMOV. & CAL.

00055 IN-PLACE 00014 REMOV. & CAL.

00057 IN-PLACE 00044 REMOV. & CAL.

00058 IN-PLACE 00045 REMOV. & CAL.

00060 IN-PLACE 00049 REMOV. & CAL.

00061 IN-PLACE 00050 REMOV. & CAL.

00062 IN-PLACE 00051 REMOV. & CAL.

00064 IN-PLACE 00066 REMOV. & CAL.

00065 IN-PLACE 00072 REMOV. 6c CAL.

00068 IN-PLACE 00087 REMOV. & CAL.

00069 IN-PLACE 00099 REMOV. & CAL.

00071 IN-PLACE 00027 REMOV. & CAL.

00073 IN-PLACE

00075 IN-PLACE

00077 IN-PLACE

00078 IN-PLACE

00079 IN-PLACE

00080 IN-PLACE

00081 IN-PLACE

00082 IN-PLACE

00083 IN-PLACE

00084 IN-PLACE

00085 IN-PLACE

00089 IN-PLACE

00090 IN-PLACE

00091 IN-PLACE

00092 IN-PLACE

97
Appendix 17. Desired STIMULUS for Calibration of Sensor

00010 ELECTRICAL

00012 ELECTRICAL

00013 ELECTRICAL

00014 ELECTRICAL

00028 ELECTRICAL

00037 ELECTRICAL

00038 ELECTRICAL

00053 ELECTRICAL

00054 ELECTRICAL

00055 ELECTRICAL

00058 ELECTRICAL

00060 ELECTRICAL

00075 ELECTRICAL

00076 ELECTRICAL

00077 ELECTRICAL

00078 ELECTRICAL

00085 ELECTRICAL

00104 ELECTRICAL

00105 ELECTRICAL

00106 ELECTRICAL

00023 PHYS . /ELECTR

00086 PHYS . /ELECTR

00001 PHYSICAL

00002 PHYSICAL

00025 PHYSICAL

00031 PHYSICAL

00032 PHYSICAL

00040 PHYSICAL

00041 PHYSICAL

00065 PHYSICAL

00066 PHYSICAL

00067 PHYSICAL

00068 PHYSICAL

00071 PHYSICAL

00074 PHYSICAL

00079 PHYSICAL

00080 PHYSICAL

00083 PHYSICAL

00089 PHYSICAL

00090 PHYSICAL

98
NBS-114A (REV. 2-8C) U.S. DEPT. OF COMM.

BIBLIOGRAPHIC DATA

SHEET (See instructions)

1. PUBLICATION OR

REPORT NO.

NBS TN-1087

2. Performing Organ. Report No. 3. Publ ication Date

July 1985

4. TITLE AND SUBTITLE

SURVEY OF MEASUREMENT NEEDS IN THE CHEMICAL AND RELATED INDUSTRIES

5. AUTHOR(S)

J. Hord

6. PERFORMING ORGANIZATION (If joint or other than NBS, see instructions)

NATIONAL BUREAU OF STANDARDS

DEPARTMENT OF COMMERCE

WASHINGTON, D.C. 20234

7. Contract/Grant No.

8. Type of Report & Period Covered

9. SPONSORING ORGANIZATION NAME AND COMPLETE ADDRESS (Street. City. State, ZIP)

10. SUPPLEMENTARY NOTES

J] Document describes a computer program; SF-185, FlPS Software Summary, is attached.

11. ABSTRACT (A 200-word or less factual summary of most significant information. If document includes a significant

bibliography or literature survey, mention it here)

A survey of measurement needs in the chemical and related process

industries has been completed, a data base established and reported herein.

Sixty-five people responded to the survey, representing the chemical, oil

and gas, pharmaceutical, electronic chemicals, energy, instrument

manufacturer, food, plastics, and other segments of American industry. The

respondents identified: 133 measurement problems of which 106 are defined

in detail; 27 measurement needs where no current measurement capability

exists (or is known); and three generic measurement areas (flow,

composition/concentration, and temperature) in need of improvement. The

survey revealed strong demands for improved in-line and in-reactor

measurements, in a processing plant environment, to improve process/product

quality and to reduce costs. The data base includes instrument (sensor)

technical specifications, service conditions, calibration and maintenance

requirements, and marketing information.

12. KEY WORDS (Six to twelve entries; alphabetical order; capitalize only proper names; and separate key words by semicolons)

composition/concentration, data base, flow, humidity/moisture,

pH, quantity, survey, temperature

13. AVAILABILITY

[7T\ Unlimited

[^ For Official Distribution. Do Not Release to NTIS

[X] Order From Superintendent of Documents, U.S. Government Printing Office, Washington, D.C.

20402.

]] Order From National Technical Information Service (NTIS), Springfield, VA. 22161

14. NO. OF

PRINTED PAGES

104

15. Price

fr U.S. GOVERNMENT PRINTING OFFICE:1985— 580-013 / 25316

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