Development of Chemical Precipitation Purchased Equipment Costs ‐ Mixers

This pdf file documents includes items provided by the mixer vendor used by EPA to develop purchased

equipment costs for mixers. The vendor provided details and specifications for mixers that EPA used in

the Steam Electric cost model.
PEOPLE

PROCESS

PRODUCTS

PERFORMANCE

Portable Mixers

 Over 100 Years of Process and Mechanical Reliability

CALL TODAY! 1-800-95-MIXER 

(1-800-956-4937)

For more information about Philadelphia 

Mixing Solutions Portable Mixer Technologies

1221 E. Main Street • Palmyra, PA 17078 • Phone: 717-832-2800 • Fax: 717-832-1740 • www.philamixers.com

236C-0209

Portable Mixer Application

Portable Mixers

ADVANCED DESIGN

• Gear drive and direct drive models.

• Rugged yet lightweight construction.

• Wide range of operating speeds.

• Clamp and mounting configurations for open or closed tanks.

• Shaft diameter, materials, and coupling combinations for your specific application.

• Industry standard, easy mount, NEMA motors. Variable speed, air, or electric options.

• Extensive array of impellers for any process requirements.

• Easy installation and low maintenance.

SUPERIOR ENERGY EFFICICIENCY

Our portable mixers have a special advantage over other mixers.Using a model of high torque and low speed, our 

portable mixers apply more torque to the mix for the same energy consumption or, put another way, our portable 

mixers apply the same torque while consuming 20% LESS energy. Higher efficiency means lower costs.

INNOVATIVE SOLUTIONS

Each process has unique qualities and characteristics. We work 

closely with you to provide a mixing solution tailored to your needs 

for optimized process results.
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Philadelphia Mixing Solutions Ltd. www.philamixers.com

Gear Drive Mixers

02 Portable Mixer Application

Philadelphia Mixing Solutions Ltd. 1-800-95-MIXERS

Portable Mixer Application 07

Fixed Mount Dimension

Right quill type 

shaft attached for 

easy service direct 

connection to 

motor shaft.

One piece lightweight 

aluminum housing.

Hand wheels 

for easy clamp 

adjustment.

Clamp mount design for use 

on any open tank or drum shown.

Clamp Mount Design

High strength 

clamps available in a 

variety of materials.

Models POD, PSD, PMD Models POG, PSG, PMG

Precision 

gearing with 

positive 

attachments.

Life 

lubricated 

heavy duty 

bearings.

Permanently 

lubricated 

gear cavity.

Clamp Mount

Open Tank, Fixed Mount

Models PG, POG 

Closed Tank, Fixed Mount

Mechanical Seal, Stuffing box 

Models PMG, PSG 

Fixed mount, closed tank design 

for use on any closed tank or drum, 

available in many materials.

Fixed Mount Design

FEATURES:

MOTORS

Complete line of motors 

available - industry 

standard, easy mount, 

NEMA, rated for 

continuous duty.

HOUSING

One peice, cast 

aluminum alloy housing 

is light weight yet sturdy 

and corrosion resistant.

GEARINGS

Precision ground, 

AGMA quality helical 

gears provide long life 

and quiet operation.

BEARINGS

Large capacity, double 

shielded, heavy duty 

ball bearings are life 

lubricated.
Philadelphia Mixing Solutions Ltd. 1-800-95-MIXERS

04 Portable Mixer Application

Lip Seal: Low pressure seal to vent 

atmospheric contaminents from the process

Single & Double Dry Mechanical Seals

Positive shaft seal To prevent leaking to atmosphere 

using gas or liquid buffer to pressure the seal 

chamber, based on specific process requirements.

Angle Riser

Standard open tank 

angle riser for fixed 

mount drives when 

tank has no baffles.

Mounting Options

Philadelphia Mixing Solutions’ portables are 

available with a wide selection of shaft seals 

ranging from a simple shroud to special high 

temperature and pressure mechanical seals. 

Most can be shipped directly from stock.

Bung Adapter

Use with cup mount in 55 

gallon drum with standard 

2” NPT bung opening. 

Folding propeller also 

needed for this configuration.

Wall Support

Support mixer from wall 

or column where design 

of tank does not provide 

integral mixer support.

Steady Bearings

Can be supplied for tank 

bottom mounting when very 

long shafts are needed.

Cup Base Mount

Standard open tank

 baseplate for fixed 

mount drives.

Clamp Mount

High strength, rugged 

clamp provides secure 

mounting to tank rim or 

support. Hand wheels 

allow easy adjustment, 

precise positioning. May 

be fixed to tank rim or on 

separate stand.

Portable Mixer Application 05

Philadelphia Mixing Solutions Ltd. 1-800-95-MIXERS

Impeller Styles

Features:

Low Solidity Hydrofoil

Low Solidity Hydrofoil is the most flow efficient 

impeller for low viscosity. Maximizes flow with 

ability to add shear if required.

CounterflowTM Impeller

CounterflowTM Impeller provides lower 

power and high torque mixing - saving 

energy. Dual pumping action establishes 

a flow pattern similar to low viscosity fluid.

Stabilizer Rings

Available on any lower propeller for

smooth operation of long shafts or 

for drain down situations.

Steep Pitch Propeller 

Steep Pitch Propeller (1.5 to 1) is standard 

for a wide range of applications. Provides 

excellent flow and blending.

Folding Propeller

Folding Propeller passes easily through 

bung hole of 55 gallon drum and opens 

automatically under power. Sizes from 3” to 5”.

Pitched Blade Turbine

Pitch Blade Turbine is an ideal choice when 

both flow velocity and fluid shear are required. 

Its smaller diameter is well suited for high 

intensity liquid blending.

And more. We have an impeller that’s 

right for your application needs.

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Each process has unique 

qualities and requirements. 

Let the Mixer Expert help you 

choose the right impeller 

that will do more than mix...

it will PERFORM!!!

Philadelphia Mixing Solutions combines our 50+ years of mixing expertise with advanced software 

and technology to develop impellers for efficient, effective results. Every design undergoes rigorous 

testing to ensure optimal performance.

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Shaft Seals

Stuffing Box Seals: For sealing pressure

of 25 to 150 psig with carbon filled Teflon packing. 

Low pressure & high pressure options available.
Philadelphia Mixing Solutions Ltd. www.philamixers.com

06 Portable Mixer Application

Clamp Mount Dimension

Portable Mixer Application 03

Philadelphia Mixing Solutions Ltd. 1-800-95-MIXERS

Direct Drive Mixers

Clamp mount design for use on any 

open tank or drum, shown with high 

strength clamp which is available in 

many materials.

Clamp Mount Design

Hand wheels for 

easy clamp adjustment.

Fixed mount, closed tank design 

for use on any closed tank or drum, 

available in many materials.

Fixed Mount Option 

Tank Design

Right quill type shaft 

attached for easy 

service direct connection

to motor shaft.

Models PD Models PG

Life lubricated 

heavy duty 

bearings.

Clamp Mount, Open Tank, 

Fixed Mount

Models PD, POD

Closed Tank, Fixed Mount, 

Mechancial Seal, Stuffing Box

Models PMD, PSD

SHAFTS

Standard precision 

steel or stainless steel. 

Other alloy materials 

also available.

IMPELLERS

Large selection 

available to meet your 

specific needs. Finished 

steel, stainless steel, 

and other alloys available.

SHAFT 

ATTACHMENT

Positive shaft 

attachment 

by precision quill.

COATINGS

Shafts and propellers 

available with various 

coatings of rubber 

and plastic.
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philamixers.com

Engineered for Dependiability 

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Philadelphia Mixing Solutions

www.philamixers.com

1.800.956.4937

Advantages and Features

RAVEN 3850/60M TM

PMSL’S LINE OF SUPERIOR MIXERS DESIGNED FOR INDUSTRIAL & MUNICIPAL APPLICATIONS

www.philamixers.com 1.800.956.4937

CALL TODAY

Rugged ConstructionAll gears and bearings designed specifically to handle overhung and fluctuating loads effectively. Closed grain cast iron housing includes open tank mounting configurations. Input and intermediate shaft designs reduce deflections. Oversized shoulder eyebolts facilitate safe lifting. Highly efficient and durable C-Face motors with piloted motor adapters eliminate shimming at installation.Flexible, Adaptable, OptionsAvailable in Double and Triple Reductions from 4:1 to 130:1 overall gear ratios. Customers’ specific requirements easily accommodated. Drive sleeve design to allow for maximum output shaft and material configurations.

Unmatched Industry Experience / KnowledgePhiladelphia Mixers has earned a reputation as the leading manufacturer committed to providing the best mixing solutions to the Municipal and Industrial mixing communities. In addition, we are uniquely able to offer the full services of the finest mixing technology laboratory in the world, staffed by experts from a multitude of disciplines.Superior DesignPhiladelphia Mixers’ RAVENTM utilizes the latest in drive advancements to produce a superior mixer drive designed to withstand 

corrosive and caustic environments, high temperatures, harsh weather, and fluctuating loads. The RAVENTM is unmatched in its 

applications. Correctly designed and tested, this mixer can utilize any of our comprehensive list of impellers to achieve your process result.

 Positively No Oil LeaksUnique drywells and special end covers designed to minimize leak paths and vibration from motor output speeds. Zero Leakage eliminates environmental risks.Long-Life Bearings

Superior mixer drives for the industries most demanding Industrial and municipal operational environments and mixing applications

Tapered Roller Bearings are pre-lubricated, with minimum B-10 rating of 100,000 hours. Bevel gear straddles the low speed bearings, minimizing gear deflections. Precision manufactured combination helical and spiral bevel gearing.
THE “RAVEN”

PILOTED C-FACE MOTOR MOUNT DESIGNEliminates the need for high-speed motor alignment. • Motors are C-Face piloted motors to eliminate foot mounted alignment issues • Includes drip covers for outside installation • Vertical lifting lugs for safe motor installation

GUARDIAN PACKAGEInnovative design allows operator to take consistent oil samples without shutting down the mixer. • Oil health is critical for mixers in harsh operations • Monitoring oil health, along with vibration analysis, can detect pending wear early • Ensures you minimize repair/maintenance costs

BAr •  •  • 

SHAFT DESIGNSInput and intermediate shaft designs allow for minimumoutput shaft deflection to minimize wear failures.  • Output shaft is engineered with a drive sleeve design allowing for maximum shaft and material configurations • Unique dry well designs and end covers minimize leak paths and vibration from motor output speed variations • ”Hollow Quill” design available to isolate gears from high shock loads • Customer specific designs are available with our  comprehensive line of superior impellers

3850M MIXER DRIVE

MIXER HOUSINGManufactured to ensure durabl• Cast Iron construction for streng• Precision machined (in some are• Designed to drain completely du• Three point lifting design for saf• Includes dry well construction to • Inspection windows provided fo (Do not need to remove motor o

Ruggedized for your application, the 3850M RAVENTM is the right mixer for large solid concentrations and caustic and corrosive environments. Developed to handle the more rigorous 

tasks associated with mixers, this drive incorporates the latest design advantages and 

improvements available to ensure proper yields for all your mixing operations. The 

RAVENTM is built to take the high loads and harsh environments often associated 

with Mining and Mineral Processing.