# Patent

## Title
Truck mounted concrete drill gang assembly

## Abstract

A drilling machine for boring holes in a surface includes a main frame to which a drill gang assembly is rotatably and telescopingly mounted. The drill gang assembly includes a drill support frame supporting a plurality of drills in parallel spaced alignment. The drill gang assembly is mounted on a mast which may be rotated relative to the main frame about a vertical axis up to at least one hundred and eighty degrees. The drill gang assembly is also pivotally mounted relative to the mast to permit pivoting of the drill support frame and attached drills about a horizontal axis.

## Background
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention is directed to a machine for drilling doweling holes into the side of a concrete slab for joining freshly poured concrete to an edge of an existing concrete slab.
Background of the Invention
With reference to the section of road 1 as shown in FIG. 1, a common practice for repairing damaged sections of concrete slabs 2 forming the lanes 3 of a road is to cut out and remove a damaged section and pour and finish a concrete patch in the remaining hole. The area around lateral control joints 5 formed in the slabs 2 which have degraded over time are areas that are commonly in need of repair. The concrete slab 2 forming a road is typically poured as a generally continuous slab. The slab may be approximately nine to twelve inches thick. Saw cuts are then cut into the slab 2, commonly about one third of the thickness of the pavement, to provide an area of weakness at which cracks will naturally form in the slab 2. Longitudinal joints 6 are formed longitudinally along the slab 2 to separate adjacent lanes 3 and the lanes from the shoulder 7. Lanes 3 that are typically twelve feet wide. Lateral control joints 5 are formed laterally across the slab 2 typically approximately fifteen feet apart.
Damage at the lateral control joints 5, typically starts with chipping and spawling of the edges of the joint 5, forming a small depression which then grows as tires continuously pound against the defect and water seeps into the cracks therein and freezes further expanding the defects. Over time cracks will also form extending outward from the joint 5. In addition, cracks may form across the slab between control joints 5 which is more common when the spacing between control joints 5 is increased, such as for example thirty foot spacings.
A typical procedure for repairing a slab having a degraded control joint 5 is to cut out and remove a specified amount of the concrete slab 2 on either side of the degraded joint 5. The width of the slab to be removed may vary depending on specifications established by the jurisdiction in charge of the road repair. Typically, the jurisdiction or owner will specify removing at least two to three feet of the concrete slab 2 on either side of the joint 5 and in some cases up to approximately five feet on either side of the joint 5.
In repairs, two parallel, lateral cuts 11 are made through the concrete slab outward from the crack on opposite sides the distance specified. Parallel, longitudinal cuts 12 are also made between the lane 3 in which the slab section to be removed is located and the adjacent lane 3 and between it and the shoulder 7. A typical lane width is twelve feet and therefore the parallel longitudinal cuts 12 are typically made approximately twelve feet apart. Holes 14 are then drilled in the fragmented section to be removed. Expansion pins are then inserted into the holes and expanded to lock the pins in the holes. The pins are connected together by a harness that is then lifted with an excavator or the like to lift the pins and the fragmented section connected thereto from the rest of the concrete roadway or slab 2 to leave a hole 15, or repair hole, in the roadway to be filled with a patch (not shown).
After the fragmented section is removed, concrete is poured in the resulting hole 15 to form the patch which is leveled and finished to present a relative smooth upper surface planarly aligned with the surrounding slab 2. The concrete patch is joined to the existing slab 2 by a plurality of dowels (not shown) which typically are metal. The dowels are inserted in holes 21 bored in the sides of the slab 2 surrounding the hole 15 for the patch. For a hole 15 extending the width of a lane 3, generally when repairing lateral joints 5, the dowel holes 21 are typically formed in the opposingly facing, laterally extending edges 23 and 24. When repairing longitudinal joints 7, the dowel holes 21 are formed in longitudinally extending edges 25 and 26.
The number and spacing of the dowels and therefore the dowel holes 21 is generally set by specifications established by the jurisdiction responsible for maintaining the road being repaired. For example, a jurisdiction may require the dowels to be spaced one foot apart across the length and width of the repair hole 15. Other jurisdictions may require dowels to be positioned only along the portion of the lane 3 over which the tires of vehicles traveling on the lane 3 generally traverse. In such cases, the specification may require three dowels spaced one foot apart starting one foot in from one side of the lane 3 and another three dowels spaced one foot apart starting one foot in from an opposite side of the lane 3. Spacing of the dowels other than one foot apart may be specified.
The size or diameter of the dowels may also vary depending on the specification with common diameters of 1 inch or 11⁄2 inches. The depth of the hole 21 bored into the slab 2 may also vary per specification, and is typically nine to ten inches deep.
Devices have been developed for supporting a plurality of pneumatic drills in spaced relation and aligned so that the drill bits drill into a slab on a common plane and can be positioned to bore holes at a common height. One example of a previously disclosed drilling device is shown in U.S. Pat. No. 5,540,292 which includes a plurality of pneumatic drills mounted on one side or end of a mobile frame. The operator drives the machine along an edge or to the side of a face of a slab into which holes are to be drilled. The machine must be repositioned if the drills are to be used to drill holes into a face oriented in an opposite direction.
It is also known to mount a frame supporting a plurality of pneumatic drills on the a skid steer loader or related equipment and then move the skid steer loader to position the frame and the drills in to position to drill horizontal bores. U.S. Pat. No. 4,417,628 shows an example of such a configuration.
Road patching operations, particularly in and around cities, often must be completed between evening and morning rush hours while maintaining at least one lane in each direction open to traffic. The time required to drill the holes 21 for the dowels in the edges 23 and 24 or 25 and 26 of the slab 2 surrounding the hole 15 to be filled with concrete is a significant limiting factor as to the number of fragmented slab sections that can be repaired in the time allotted. Existing drilling equipment requires considerable time to reposition to face the in the opposite direction and is difficult to maneuver to reposition the drills in an opposite direction particularly when confined to a single lane of traffic.
There remains a need for a system for expediting the process of making the necessary dowel holes 21 in road repairing project.
SUMMARY OF THE INVENTION
The present invention is directed to a mobile drilling machine for boring holes into vertical faces of a slab. More specifically the drilling machine is adapted for drilling dowel holes into the faces of a slab surrounding a hole from which a section of the slab has been removed. The slab may be a road, parking lot or the like typically formed from concrete or other plastic materials. The drilling machine may also be used for boring holes in other rock like material or natural stone. In one example, the drilling machine may be used to repair sections of a road degraded around lateral control joints or longitudinal joints such as those formed between slabs forming adjacent lanes of the road. The mobile drilling machine comprises a main frame which may be mounted to a truck frame with front and rear sets of wheels for supporting the main frame above the slab. A drill gang assembly is supported at a lower end of a mast which is telescopingly and rotatably mounted relative to the drilling machine main frame so that the drill gang assembly may rotate at least one hundred and eighty degrees about a vertical mast axis. The drill gang assembly includes a drill support frame supporting a plurality of drills in parallel spaced alignment therebelow. In one contemplated embodiment the drill support frame supports approximately ten drills therebelow. The number of drills mounted on the drill support frame may be varied depending upon the specifications as to the number of holes to be drilled in each face of the slab. The drill support frame is preferably pivotally mounted about a horizontal axis relative to the mast so that the drills may be oriented at an angle relative to a horizontal axis.
In one embodiment, each drill is a hammer drill or a rotary hammer drill which may be pneumatically or hydraulically actuated. It is foreseen that other types of drills could be used with drill bits adapted to bore into concrete or other material used to form slabs or paved slabs. Each drill is mounted on a carrier sleeve supported on a rail and advanceable forward and rearward by a pneumatic actuator. The drill is advanced forward by the pneumatic actuator for advancing the drill bit into a slab. If the drill bit becomes stuck, such as on reinforcing mesh or the like embedded in the concrete a pair of hydraulic actuators connected to a breaker bar may be activated to engage the carrier sleeves of all of the drills and simultaneously retract all of the drill bits from the holes they have bored under relatively large pressures. The drill gang assembly may also utilize a vibrating shaker bar positioned in closely spaced relation around the drill bits and selectively vibratable to vibrate the drill bits to aid in releasing the drill bits from the holes if they become stuck therein.
A plurality of insulating panels may be mounted on the drill support frame and flexible seals are formed around lower edges of the drill support frame to help hold down dust and reduce the noise emanating from the drills in use. In addition, a water spray assembly may be incorporated into each drill assembly to spray water around the drill bit proximate its entry into the slab.
Frame support jacks with wheels rotatably mounted at lower ends thereof are connected to the frame of the mobile drilling machine to allow the mobile drilling machine to traverse a repair hole formed in the slab while traveling longitudinally down a single lane of a road. Construction crews can thereby avoid having to close off more than one lane of traffic to bore dowel holes into the sides of the slab around the repair hole. A pair of front rolling frame support jacks are connected to the drilling machine frame in front of the rear wheels and a pair of rear rolling frame support jacks are connected to the drilling machine frame rearward of the rear wheels. In one embodiment the front jacks are mounted on the drilling machine frame between the front and rear wheels, the drill gang assembly is connected to a portion of the main frame projecting rearward from the rear wheels and the rear jacks are connected to the main frame rearward of the drill gang assembly and the rear wheels.
In use, the mobile drilling machine is advanced longitudinally along the slab in the lane in which the repair hole is formed until the front wheels of the mobile drilling machine extend proximate to a first side of the repair hole. The drill gang assembly, which is normally oriented lengthwise along the longitudinal axis of the truck, is rotated ninety degrees so as to extend transverse to the longitudinal axis of the truck. The front frame support jacks are then extended to engage the slab to support the front end of the drilling machine frame at a relatively constant height above the slab. The drilling machine is advanced longitudinally along the slab until the front wheel has passed over the repair hole in the slab. The rear frame support jacks are then extended to engage the slab to support the rear end of the drilling machine frame at a relatively constant height above the slab. The drilling machine is then advanced longitudinally along the slab until the rear wheels pass over the repair hole and further until the drill gang assembly is positioned over the repair hole.
The drill support frame and drills on the drill gang assembly are then lowered until the drills are positioned in a desired vertical spacing relative to the front or rear face of the slab surrounding the repair hole. The drills are then operated to bore dowel holes into a first of the front or rear faces of the slab. Once the holes are bored to a desired depth, the drills are removed from the bores and the drill gang assembly is raised until the drills and drill support frame are raised out of the repair hole in the slab. The drill gang assembly is then rotated approximately one hundred and eighty degrees until the drills are oriented toward a second of the front or rear faces of the slab adjacent the repair hole and then lowered until the drills are positioned at a desired vertical spacing relative to the second of the front or rear faces of the slab. The drills are then operated to bore dowel holes into the second of the front or rear faces of the slab. Once the second set of holes are bored, the drills are removed thereform and the drill gang assembly is raised the raise the drill support frame drills out of the repair hole in the slab.
The front and rear jacks help stabilize the main frame of the drilling machine and lift the main frame off of the trucks suspension so that the height of the main frame relative to the slab remains generally constant during the drilling procedure. It is to be understood, that the front and rear jacks can be raised as they are separately advanced across the repair hole so that the wheels on the jacks do not hit and damage the far edge of the repair hole as the jack is moving thereacross.
If the next repair hole around which dowel holes are to be drilled is located close to the repair hole in which dowel holes were just drilled, then the front and rear jacks may be left in the extended position as the mobile drilling machine moves to the next repair hole. If the distance between repair holes is relatively large, the front and rear jacks may be raised before moving the mobile drilling machine to the next set of holes.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a diagrammatic top view of a section of roadway formed as a slab and divided into lanes and a shoulder and in which saw cuts and bore holes have been made.
FIG. 2 is a side elevational view of a drilling machine mounted on a truck frame and adapted for drilling dowel receiving holes in the slab shown in a transport mode with a drill gang assembly shown raised and oriented sideways for traveling down the roadway.
FIG. 3 is a view similar to FIG. 2, showing a front telescoping wheel lowered to support the front of the truck frame as a front wheel of the truck traverses a hole in the slab and showing the drill gang assembly rotated ninety degrees so that drill bits of the drills forming the drill gang assembly are pointed rearwards.
FIG. 4, is a view similar to FIG. 3, showing a rear telescoping wheel assembly lowered to support the rear of the truck frame as a rear wheel of the truck traverses the hole in the slab.
FIG. 5 is a view similar to FIG. 4, showing the drill gang assembly lowered into the hole in the slab and the drills boring dowel holes into a rear face of the slab adjacent the hole formed therein.
FIG. 6 is a view similar to FIG. 5 showing the drill gang assembly rotated one hundred and eighty degrees and the drills boring dowel holes into a front face of the slab adjacent the hole formed therein.
FIG. 7 is an enlarged and fragmentary, side elevational view showing one of the front telescoping wheel assemblies.
FIG. 8 is an enlarged and fragmentary, side elevational view showing one of the rear telescoping wheel assemblies.
FIG. 9 is a rear view of the drilling machine mounted on the truck frame.
FIG. 10 is a top view of the drilling machine mounted on the truck frame showing two out of ten drill assemblies mounted on a drill support frame for purposes of clarity.
FIG. 11 is a fragmentary cross-sectional view taken generally along line 11-11 of FIG. 10 showing a drill support frame of the drill gang assembly connected to a lower end of a mast which is rotatably and telescopingly connected to the main frame of the drilling machine.
FIG. 12 is a fragmentary cross-sectional view taken generally along line 12-12 of FIG. 11.
FIG. 13 is a fragmentary, cross-sectional view taken generally along line 13-13 of FIG. 11.
FIG. 14 is a fragmentary, cross-sectional view taken generally along line 14-14 of FIG. 11.
FIG. 15 is a fragmentary, cross-sectional view taken generally along line 15-15 of FIG. 11 and showing two out of ten drill assemblies mounted on the drill support frame on opposite ends thereof for purposes of clarity.
FIG. 16 is an enlarged and fragmentary view of the view as shown in FIG. 15.
FIG. 17 is an enlarged cross-sectional view of the drill gang assembly taken generally along line 17-17 of FIG. 4 showing ten drill assemblies, a breaker bar assembly, a vibrating assembly and two vertical spacing assemblies mounted on the drill support frame.
FIG. 18 is a cross-sectional view of the drill gang assembly taken generally along line 18-18 of FIG. 17.
FIG. 19 is an enlarged and fragmentary, elevational view of the front of the drill gang assembly with drill bits for the drills removed.
FIG. 20 is an enlarged and fragmentary, exploded, front perspective view of a drill assembly.
FIG. 21 is a side view of one of the vertical spacing assemblies.
FIG. 22 is a side view of a portion of the breaker bar assembly taken generally along line 22-22 of FIG. 17.
FIG. 23 is a cross-sectional view similar to FIG. 18 showing a drill of the drill gang assembly boring into the slab.
FIG. 24 is a rear view of the drilling machine showing the drill gang assembly supported on an auxiliary frame extending to the side of the main frame with the drill support frame angled relative to the mast to permit drilling at an angle relative to a hole in the slab.
FIG. 25 is a top plan view of the drilling machine with the drill gang assembly supported on the auxiliary frame extending to the side of the main frame.



DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. The drawings constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.
With initial reference to FIG. 2, the reference number 31 generally designates a mobile drilling machine for boring holes into sides of a section of a slab 2 and particularly for boring holes into a second of a slab 2 from which a degraded section of concrete has been removed from a lane 3 of a road. When describing the drilling machine 31 herein, directional references are generally made with reference to the direction of travel of the mobile drilling machine 31 along a lane 3 of the road in the intended direction of traffic thereon. In addition references to “horizontal” or “vertical” structure or features is intended to refer to the general orientation of the structure when the drilling machine 31 is supported on a horizontal surface such as a slab 2 or lane 3 of a road. The drilling machine 31 includes a drill gang assembly 32 telescopingly and rotatably mounted on a main frame 33 which, in the embodiment shown, is mounted to the longitudinally extending frame 34 of a truck or tractor 35 such that the drilling machine is supported, in a cantilevered fashion, behind the truck frame 34. It is also foreseen that the drilling machine 31 could be constructed as a trailer to be towed behind a tow vehicle 35.
In the embodiment shown, the truck 35 is a conventional truck or tractor unit with a pair of front wheels 36 and a pair of rear, drive wheels 37. Drilling machine 31 includes front telescoping wheel assemblies or front wheeled jacks 38 mounted on truck frame 34, between front and rear wheels 36 and 37, and rear telescoping wheel assemblies or rear wheeled jacks 39 mounted on and at a rear end of the drilling machine main frame 33. The front and rear telescoping wheel assemblies 38 and 39 are extendable to support the drilling machine 31 and the truck 35 to permit the drilling machine 31 to traverse holes 15 in the slab 2 while traveling longitudinally along a lane 3 in which the holes 15 are formed.
A power supply assembly 41 is mounted on the drilling machine main frame 33 over the truck frame 34 and with its center of mass in front of the rear wheels 37 of the truck 35 and serve in part as a counterbalance to the weight of the drill gang assembly 32 supported behind the truck frame 34. The power supply assembly 41 includes a compressed air supply assembly 43, and a hydraulic fluid supply assembly 44. The compressed air supply assembly 43 may include an air compressor and a compressed air reservoir or tank. The hydraulic fluid supply assembly 44 may include a pump and a reservoir for hydraulic fluid. A gas or diesel engine and a fuel tank are preferably incorporated into the power supply assembly and mounted on frame 33 for driving the compressor and pump. It is foreseen that the compressor and pump could be driven by the truck engine as well or separate engines for the compressor and pump could be provided.
As best seen in FIG. 10, main frame 33, of the embodiment shown, is formed from four longitudinal beams 51 interconnected in parallel spaced relationship by a plurality of cross-members or beams 52 extending in parallel spaced relation along the length of the main frame 33. Inner longitudinal beams 51b and 51c are supported on and fixedly secured to the longitudinal frame members 54 of the truck frame 34. Outer longitudinal beams 51a and 51d extend along and form the outer sides of the main frame 33. The drill gang assembly 32 may be mounted to the main frame 33 centrally between inner longitudinal beams 51b and 51c and a pair of cross-members 52 behind the truck frame 34 when the drill gang assembly 32 is to be used to bore holes into laterally extending edges 23 cut in the slab 2. Alternatively, the drill gang assembly 32 may be mounted to auxiliary frame members 55, as shown in FIGS. 24 and 25, extending to one side of the main frame 33 when the drill gang assembly 32 is to be used to bore holes into longitudinally extending edges 25 and 26. A drill gang assembly 32 is shown attached to one side of main frame 33 in phantom lines in FIG. 10.
The drill gang assembly 32 comprises a plurality of drills 57 mounted on drill carriers 58 which are removably connected to a drill support frame 59. The drills 57 in the embodiment shown are pneumatically operated rotary hammer drills adapted for boring holes in concrete. It is to be understood that hydraulically operate drills could also be used or drills other than hammer type drills could be used. The combination of a drill 57 and a drill carrier 58 may be referred to as a drill assembly 60.
Referring to FIGS. 11 and 22, the drill support frame 59 is pivotally connected, about a horizontal axis, to a lower end of a mast or inner, vertically telescoping tube 63. Mast 63 is telescopingly received within an outer support tube 64 which is rotatably mounted to the main frame 33 by a turntable assembly 66. In the embodiment shown, the mast 63 and outer support tube 64 are square in cross section.
The outer support tube 64 and turntable assembly 66 are supported on a support plate 68 welded between inner longitudinal beams 51b and 51c and adjacent cross-members 52. As best seen in FIG. 13, a circular opening 69 is formed through the support plate 68 for extension of a lower end of the outer support tube 64 and the mast 63 therethrough. A circular support flange 71 is formed on and projects radially outward from the outer support tube 64 above support plate 68. Support flange 71 is slightly wider in diameter than opening 69 such that outer edges of circular support flange 71 are supported on support plate 68 around opening 69. Roller bearings 72 are mounted on an upper surface of the support plate 68 in spaced relation to engage the outer periphery of the circular support flange 71 to maintain the support flange 71 and the outer support tube 64 axially centered relative to the opening 69.
A sprocket or sprocket flange 74 projects radially outward from the outer support tube 64 proximate a lower end thereof which extends just below the support plate 68. A hydraulic motor 75 is mounted on one of the cross-members 52 such as the cross member 52 extending at the rear end of support plate 68. The motor 75 as shown is mounted on a side of cross member 52 opposite support plate 68 and turntable assembly 66. A drive shaft 76 of motor 75 extends below the cross-member 52 and below support plate 68 and a drive sprocket or gear 78 is mounted on a distal end of the drive shaft 76. A chain 79 connects the drive sprocket 78 to the sprocket flange 74 on outer support tube 64. Activation of motor 75 results in rotation of the outer support tube 64 and attached drill gang assembly 32 about a vertical axis and relative to support plate 68 and main frame 33. The outer support tube 64 preferably is rotatable three hundred and sixty degrees relative to the main frame to permit an operator to change the direction the drills 57 face for drilling holes in 21 in surfaces facing different directions relative to the orientation of the drilling machine 31. It is to be understood that the rotatability of the drill gang assembly 32 about the vertical axis may be limited to approximately one hundred and eighty degrees while still allowing the drills 57 to face towards opposed faces or laterally extending edges 23 and 24 or 25 and 26 of the slab 2 adjacent a hole 15 in which concrete is to be poured.
As best seen in FIGS. 11 and 14, a secondary support assembly 81 mounted on main frame 33 and extending above turntable assembly 66 restrains outer support tube 64 from tilting relative to support plate 68. A support frame assembly 82 is connected to and projects upward from the inner longitudinal beams 51b and 51c adjacent outer support tube 64. An upper, lateral support plate 83 is welded to the support frame assembly 82 in parallel spaced relation above the lateral support plate 68. A circular hole 84 is formed in and extends through the lateral support plate 68 and sized for extension of the outer support tube therethrough. A circular flange 85 projects radially outward from the outer support tube at the same height as the lateral support plate 83 and within the circular hole 84. The diameter of the circular flange 85 is slightly smaller than the diameter of the circular hole 84 in lateral support plate 68. Upper and lower annular restraints 86 and 87, each having an inner diameter that is smaller than the diameter of the circular flange 85 are bolted to the lateral support plate 68 around circular hole 84 and in overlapping and closely spaced relationship with the circular flange 85. The circular flange 85 is free to rotate between the upper and lower annular restraints 86 and 87 which function to restrain the circular flange 85 from tilting relative to support plate 68 and therefore restrains the outer support tube 64 from tilting relative to main frame 33.
Mast or inner tube 63 is slidably mounted within outer tube 64 and connected thereto by hydraulic cylinder or linear actuator 91 which is operable to extend and retract mast 63 relative to outer tube 64. Linear actuator 91 is connected at an upper end to a mount 92 formed on an inner surface of the outer tube 64 proximate an upper end thereof and at a lower end to a bracket 93 extending between opposed sides of mast or inner tube 63. Extension and retraction of actuator 91 lowers and raises the drill gang assembly 32 including drills 57 relative to the slab 2 on which the drilling machine 31 is positioned and relative to a hole 15 to be patched to position the drills 57 at a desired height for boring dowel holes 21 in a face of the patch hole 15.
The drill support frame 59 includes a base frame 101 pivotally connected to a lower end of mast 63 and a pair of drilling assembly support bars or beams, or front and rear drilling assembly support beams 103 and 104 suspended from base frame 101. Base frame 101 includes front and rear frame members 105 and 106 and side frame members 107 and 108 welded together in a rectangular configuration. The front and rear drilling assembly support beams 103 and 104 are formed from square tubing and are suspended below the front and rear frame members 105 and 106 in parallel spaced relation by support members or straps 109. In the embodiment shown, the support straps 109 are formed from relatively narrow metal plates oriented widthwise along a central longitudinal axis of the drilling assembly support beams 103 and 104. Slots are formed through each support beam 103 and 104 and a support strap 109 extends through the slots and the upper and lower walls of the support beam 103 and 104 are welded to the straps 109 such that the support straps 109 support the beams 103 and 104 below front and rear frame members 105 and 106 respectively. The support straps 109 are considerably narrower than the width of the support beams 103 and 104 to which they are attached to present support surfaces on the upper surface of each support beam 103 and 104 on both sides of the support straps 109.
As best seen in FIGS. 11, 15 and 16, the base frame 101 further includes a pivot shaft 111, which is circular in cross-section connected to and extending between side frame members 107 and 108 in parallel spaced relation between the front and rear frame members 105 and 106 but closer to rear frame member 106. A bearing sleeve 113 which is circular in cross section and shorter than pivot shaft 111 is mounted to the bottom of the mast 63. Pivot shaft 111 extends through bearing sleeve 113 and freely rotates about a horizontal axis through the bearing sleeve which connects the base frame 101 to the mast 63 while permitting the base frame 101 to pivot about a horizontal axis relative to mast 63.
A linear or hydraulic actuator 115 is connected between the bracket 93 inside of mast 63 and the base frame 101 of drill gang assembly 32 to pivot the base frame 101 and drill gang assembly 32 relative to the mast 63. An upper end of actuator 115 is pivotally connected to bracket 93 and a lower end of the actuator 115 is pivotally connected to a support tube 117 which is slidably mounted on a support bar 118 connected to and extending between side frame members 107 and 108 of the base frame 101. The support bar 118 extends in parallel spaced relation to the front and rear frame members 105 and 106 generally centrally therebetween and in spaced relation in front of pivot shaft 111. Extension of actuator 115 pivots the front of the drill gang assembly 32 downward relative to the mast 63 and retraction of actuator 115 pivots the drill gang assembly 32 upward relative to mast 63. In the embodiment shown, the support bar 118 and support tube 117 are both formed of square tubing, with the tubing forming support tube 117 being slightly larger than the tubing forming support bar 118.
Another hydraulic or linear actuator 121 is connected between one of the side frame members, member 107 in the embodiment shown, and the pivot bearing sleeve 113 which supports the pivot shaft 111. The pivot bearing sleeve 113 is shorter than the pivot shaft 111 and the support tube 117 is shorter than the support bar 118 such that extension and retraction of the actuator 121 causes the base frame 101 and attached drilling assemblies 60 to slide laterally relative to the mast 63. Lateral movement of the base frame 101 relative to the mast 63 allows lateral adjustment of the positioning of the drills 57 relative to the main frame 33 and relative to an edge of a hole 15 or sides of the slab adjacent the hole 15 for a patch in which dowel holes 21 are to be drilled.
Referring to FIGS. 18-20, each drilling assembly 60, includes a drill 57 mounted on a drill carrier 58. As discussed previously, the drill 57 is a conventional pneumatic drill including a pneumatic actuator assembly enclosed in an actuator housing or motor housing 125 and a drill bit 126 connected to and extending outward from the housing. Drill bit 126 includes a stem 127 with an enlarged head 128 with teeth 129 at a distal end for chipping concrete as the actuator is oscillated back and forth by the actuator assembly. Compressed air to operate the drills 57 is supplied from air compressor 43 through hoses (not shown). The drill carrier 58 includes front and rear hangers 131 and 132 with a drill carrier guide rail 133 extending therebetween and a carrier tube 134 slidably mounted on the guide rail 133. As used herein, the front of the drill gang assembly 32 is the side of the drill gang assembly 32 to which the heads 128 of the drill bits 126 extend.
Hangers 131 and 132 include front and rear hanger sleeves 137 and 138 which slide over and onto the front and rear drilling assembly support bars 103 and 104 respectively. A slot 139 may be formed centrally in an upper surface of the hanger sleeves 137 and 138 to allow the hanger sleeves 137 and 138 to slide past the support straps 109. Front and rear guide rail support straps 141 and 142 depend from the front and rear hanger sleeves 137 and 138 respectively. Front and rear ends of guide rail 133 are welded to inner surfaces of front and rear guide rail support straps 141 and 142.
The actuator housing 125 for a drill 57 is supported below the carrier tube 134 by a cradle 145 supporting a front of the actuator housing 125 and a yoke 146 bolted to a rear of the actuator housing 125. A distal end of the drill bit 126 including the head 128 extends through a drill bit hole 148 formed in the front guide rail support strap 141 below the guide rail 133. A drill bit shroud or collar 151 is mounted on and projects forward of the front guide rail support strap 141 around the distal end of the drill bit 126 when the drill is retracted as discussed in more detail hereafter.
In the embodiment shown, the drill bit shroud 151 is formed from a length of square tubing welded to the front of front rail guide support strap 141 and centered around drill bit hole 148. An annular drill bit guide 153 with a guide hole 154 extending therethrough is removably mounted within the shroud 151 in a guide support assembly 152. A guide support assembly 152 includes an inner wall 155 extending transverse to an axis of the drill bit stem 126 with a hole 156 formed in the inner wall 155 to permit passage of the drill bit stem 126 therethrough. A drill bit guide support collar 158 is welded to the front of the inner wall 155 and in axial alignment around the hole 156 formed therein. The drill bit guide support collar 158 is sized slightly larger in diameter than the drill bit guide 153 such that the drill bit guide 153 fits in the collar 158 with the guide hole 154 aligned with the hole 156 in inner wall 155. A lower edge of the drill bit stem 127 or head 128 rests on an inner surface of the drill bit guide 153 to support the drill bit 126 and provide a wear surface.
A square lip 161 is formed on and projects outward from a front face of the annular drill bit guide 153. When the drill bit guide 153 is inserted in the support collar 158, the square lip 161 extends forward of a distal end of collar 158. A U-shaped locking pin or clip 163 with spaced apart legs 164 is used to hold the drill bit guide 153 in support collar 158. The drill bit guide 153 is rotatable until two sides are vertically oriented, with four different orientations of the guide 153 possible at ninety degree increments. The legs 164 of the locking pin 163 are then inserted through aligned holes 165 in top and bottom walls of the shroud 151 to extend on opposite sides of the vertically oriented sides of the square lip 161. The legs 164 of pin 163 abut against portions of the front face of guide 153 that extend radially outward from the square lip 161 to prevent removal of the guide 153 from support collar 158. Because the guide 153 can be oriented in four different orientations, four different wear surfaces are available which increases the useful life of the guide 153. It is to be understood that increasing the number of parallel sides of the lip 161 will increase the number of wear surfaces available on the inner surface of the guide 153. For example a hexagonal shaped lip will provide six wear surfaces.
In one embodiment, as shown, the clip 163 and legs 164 may be hollow with one or more outlets 166 formed in each leg 164 to extend in alignment with a horizontal diameter of the drill bit head 128. Hollow legs 164 are connected in flow communication to a hollow, tubular cross-member 168. Inlet and outlet nipples 169 and 170 are mounted on opposite ends of the cross-member for connection of tubing 171 thereto to deliver water under pressure to the clip 163 and legs 164. The outlets 166 are angled or oriented to point inward toward the drill bit head 128 and slightly outward, past the lip 161 on the guide 153 and toward the surface of the concrete in which a hole 21 is to be bored by the drill 57. Water flowing to the clip 163 is sprayed out the outlets 166 towards the drill bit head 128 to help lubricate and cool the drill bit head 128 to reduce its operating temperature and towards the concrete to help knock down dust produced in the drilling operation. A U-shaped weldment 172 may be welded into the front of drill bit shroud 151 to provide structural support.
As best seen in FIG. 18, a pneumatic cylinder or other type of linear actuator 173 is connected at a rear end to the rear guide rail support strap 142 above guide rail 133 and a front end to a tab or mount 174 projecting upward from the drill carrier tube 134. Extension of the actuator 173 slides the carrier tube 134 and attached drill 57 forward along guide rail 133 advancing the drill bit head 128 forward relative to the front of the drill carrier 58. A pair of rollers 176 are each rotatably mounted on a shaft welded to an upper surface of the carrier tube 134. The rollers 176 each extend through a slot formed in an upper wall of the carrier tube 134 and engage the guide rail 133 to facilitate sliding or rolling of the carrier tube relative thereto.
A depth gauge 178 comprising a ruled rod 179 is connected at a rear end to tab 174 projecting upward from drill carrier tube 134. The ruled rod 179 extends through a hole in the front guide rail support strap 141 in spaced relation above the guide rail 133 and the drill bit 126. The tip of the ruled rod 179 is vertically aligned with the tip of the drill bit head 128. The depth gauge 178 slides back and forth with the carrier tube 134 and attached drill 57. Markings on the ruled rod 179 provide a visual indication to an operator as to the depth that the drill bit 126 has bored into the slab 2. An adjustable sensor, not shown, may be mounted on the cylinder 173 and set to turn off an air supply valve 180, supplying air to the cylinder 173 when the drill bit 126 has extended a set distance from the cylinder 173 corresponding to the depth of the hole to be bored.
When the actuator 173 and carrier tube 134 are in a retracted position, and compressed air is not supplied for operating the drill 57, the distal end of the drill bit head 128 extends just rearward or inside of a distal end of the drill bit shroud 151. At the beginning of a drilling operation, the drill gang assembly 32 is positioned so that the distal end the shrouds 151 surrounding the drill bits 126 are positioned against the surface of the slab 2 into which holes are to be drilled. Both the tip of the drill bit head 128 and the ruled rod 179 are positioned slightly away from the surface. Controls are engaged to supply compressed air to the drill 57 causing a pounding and rotating action of the drill bit head 128 and teeth 129 in the direction of the slab 2. Actuators 173 are operated to provide pressure to and extend the actuators 173 and urge each of the carrier tubes 134 and attached drills 57 toward the slab 2 so that the drill bit 126 moves forward as it chips material away from the slab 2. The drill bit 126 is preferably of the type having a compressed air passageway or conduit 181 formed therein and exiting out the end and one or more sides of the drill bit head 127 to blow the particulate material out of the hole 121 formed by the drill bit 126. The ruled rod 179 is spaced high enough over the drill bit 126 that it advances over the top of the slab 2 as the drill bit 126 bores into the slab 2.
In the embodiment shown in FIG. 17, ten drill assemblies 60 have been mounted on the front and rear drilling member support bars 103 and 104 by sliding the front and rear hanger sleeves 137 and 138 onto the front and rear support bars 103 and 104 respectively. Spacer sleeves 182 are slid onto the support bars 103 and 104 between the hanger sleeves 137 and 138 to obtain the desired spacing between drills 57 supported on the support bars 103 and 104. In one embodiment for example, the hanger sleeves 137 and 138 may be eight inches wide with the drill 57 suspended centrally therebelow and the spacer sleeves 182 are four inches wide such that the spacing of adjacent drills 57 supported from pairs of hanger sleeves 137 and 138 with a single spacer sleeve 182 therebetween is twelve inches. It is understood that the number of drill assemblies 60 and the spacing between drill assemblies 60 supported on the drill support frame 59 can be varied in part by varying the number of spacer sleeves 182 used. Spacer sleeves 182 may include a slot extending across an upper wall thereof to allow the spacer sleeve 182 to slide past the support straps 109 suspending front and rear support bars 103 and 104 below front and rear frame members 105 and 106.
Accessories may be mounted to the spacer sleeves 182. For example, as shown in FIGS. 17 and 21, vertical spacing assemblies 185 may be mounted on and suspended below spacer sleeves 182 supported from the front and rear drilling member support bars 103 and 104. Two vertical spacing assemblies 185 are shown supported from support bars 103 and 104 in FIG. 17. Each vertical spacing assembly 185 includes an outer tube 186 welded to the bottom of a pair of spacer sleeves 182. When the spacer sleeves 182 with outer tube 186 mounted thereon are slid onto the front and rear support bars 103 and 104, the outer tube 186 extends generally parallel to the orientation of the drills 57 supported on the drill support frame 59. Front and rear inner telescoping tubes 187 are telescopingly mounted within outer tube 186.
Different sized spacer blocks or feet 189a and 189b are mounted on opposite sides of the telescoping tubes 187. The foot 189a on one side of each tube 187 is smaller than the foot 189b on the opposite side of each tube 189b. As best seen in FIGS. 5 and 6, when the drill gang assembly 132 is lowered into a hole 15 to drill holes 21 into edges of a slab 2, the telescoping tubes 187 are extended outward and oriented such that either feet 189a or 189b will engage an upper surface of the slab 2 on opposite sides of the hole 15 and prevent drill gang assembly 132 from being lowered further into the hole 15. The diameter or height of the feet 189a and 189b therefore determine how far below the upper surface of the slab 2 the drill bit 126 will be spaced.
Engagement of feet 189a or 189b on the upper surface of the slab 2 on opposite sides of the hole 15 also maintains the longitudinal axis of drill bit 126 in generally parallel alignment with the upper surface or the slab 2. Two vertical spacing assemblies 185 are attached to and suspended from support bars 103 and 104 to provide four points of contact with the upper surface of the slab 2 and maintain the drill support frame 59 in generally parallel alignment with an upper surface of the slab 2 adjacent the hole 15 in which the drills 57 are positioned to maintain each drill 57 at a consistent height relative to the edge or side of the slab 2. A vertically telescoping support leg assembly 191 with a foot 192 at a lower end thereof may also be mounted on and depend from each outer tube 186 of each vertical spacing assembly 185. Foot 192 may be extended downward to engage the ground at the bottom of the hole 15 in which the drill gang assembly 32 is positioned to provide further support for the drill gang assembly 32.
During a drilling operation, one or more of the bits 126 may get stuck in the hole 21 the bit 126 is boring in the slab 2. A drill bit release assembly 201 adapted for releasing a stuck drill bit 126, may also be mounted on spacer sleeves 182 which are then mounted on the drilling assembly support bars 103 and 104 of drill support frame 59. The release assembly 201 includes a pair of hydraulic actuators 203 each connected to a breaker bar 204 and supported on an actuator hanger assembly 205 as best seen in FIG. 22. Each actuator hanger assembly 205 includes front and rear support straps or brackets 207 and 208 depending from front and rear spacer sleeves 182. A support tube or bar 209 is connected between the support straps 207 and 208 at lower ends thereof to maintain the spacing between the support straps 207 and 208. A clevis 210 is mounted on an inner surface of rear support strap 208. A rear end of actuator 203 is connected to a clevis 210 and a front end is connected to breaker bar 204.
The breaker bar 204 shown is an elongate metal bar of rectangular cross-section. The breaker bar 204 is supported on top of the guide rail 33 of each drill carrier 58. The breaker bar 204 is sized to extend across all of the guide rails 33 in the drill gang assembly 32. Extension of the two hydraulic actuators 203 connected to the breaker bar 204 extends the breaker bar 204 in closely spaced relation from the front guide rail support straps 141. As best seen in FIG. 18, a stop or strike plate 211 is formed on or welded to an upper surface of the carrier tube 134 along a front edge thereof.
To attempt to release a stuck drill bit 126, the flow of pressurized air to the carrier tube actuators 173 is reversed to urge the carrier tubes 134 rearward. Then hydraulic pressure is supplied to the breaker bar hydraulic actuators 203 to retract the pistons of the actuators 203 to draw the breaker bar 204 against the stop 211. The actuators 203 apply additional, relatively high pressure rearward against the stop 211 and the carrier tube 134 to force the carrier tube 134 and attached drill 57 rearward along guide rail 33 pulling the drill bits 126 out of the holes 21 they have formed. The actuators 203 are preferably sized such that when they can be retracted far enough to draw the carrier tubes 134 to a fully retracted position on guide rail 133.
Referring to FIGS. 17-20, a vibrating drill release assembly 213 including a shaker bar 214 with a vibrator 215 attached thereto may also be utilized with the drill gang assembly 132 to vibrate or shake loose a drill bit 126 that is stuck in a hole 21. A slot 216 is formed in each drill bit shroud 151 transverse to its central axis and extending downward from an upper wall thereof to receive a portion of the shaker bar 214 for selectively engaging and vibrating the drill bit 126 extending into the shroud 151. The slot 215 extends below the height of the drill bit 126 extending through the shroud 151 and is formed between the front guide rail support strap 141 and the inner wall 155 of the drill bit guide support assembly 152. A reinforcing bar (not shown) may be welded to the shroud 151 to extend across the slot 215 to prevent the shroud 215 from collapsing along the slot 215 when the shroud is pressed against a face of the slab 2. Reinforcing bar 217 is sized narrower than and positioned directly above the drill bit stem 127 so that the sides of the drill bit stem 127 extend outward relative to the reinforcing bar 217.
The shaker bar 214 is generally T-shaped with a horizontally extending top bar and a depending leg. Notches are formed in the depending leg which are sized slightly wider than the width of the drill bit stem 127. The number and spacing of the notches corresponds to the number and spacing of the drills 57 supported on the drill support frame 59. The shaker bar 214 is installed to extend across the shrouds 151 of each of the drills carriers 58 with a portion of the depending leg 219 adjacent each notch 221 extending into each slot 216 and each notch 221 positioned over and surrounding the drill bit stem 127 of the drill bit 126 in the shroud 151. The notches 221 are preferably slightly wider than the drill bit stems 127 over which the notches 221 are positioned so that the depending leg 219 does not normally interfere with the operation of the drill bit 126.
In the embodiment shown, the vibrator 215 is a pneumatic or hydraulically powered eccentric type vibrator that is bolted or otherwise connected to the top bar 218. When the vibrator 215 is activated it causes shaker bar 214 to vibrate or oscillate back and forth such that the portions of the depending leg 219 adjacent each notch 221 oscillate or vibrate back and forth against the drill bit stems 127 to help release the drill bit 126 from the hole 21 in which it is stuck. It is to be understood that a wide variety of vibrating, shaking or oscillating means other than the vibrator 215 could be used including a pneumatically operated reciprocating shaker similar to a jackhammer.
The hoses for supplying compressed air and pressurized hydraulic fluid to the various pneumatically or hydraulically operated components incorporated into the drill gang assembly 32 are routed through the center of the mast 63 and outer support tube 64. The system of hoses, manifolds, fittings, valves and related control equipment for delivering compressed air and pressurized hydraulic fluid to the operating components of the drill gang assembly 32 are not shown in detail in the drawings, but one of ordinary skill in the art can readily develop an acceptable layout for such systems.
Operation of the drills 57 produces a considerable amount of dust and noise. Referring to FIG. 23, appropriately sized foam boards 224, 225 and 226 may be mounted on the drill support frame 59 to provide insulation against the noise generated by the drills 57 and prevent dust from escaping past the covered areas. For example, as shown in FIG. 23, a foam board 224 may be positioned and secured between the front and rear drilling assembly support bars 103 and 104 on brackets mounted on support bars 103 and 104. Another foam board 225 may be mounted on the back of the drill support frame 59 and connected at an upper end to a bracket on rear drilling assembly support bar 104 and connected at a lower end to lower ends of the support straps 109. A foam board 226 may be mounted to each side of the drill support frame 59. A flexible skirt or flange 227 may be mounted across lower edges of the support straps 109. The flexible skirt 227 is sized to engage the ground when the drill gang assembly 32 is lowered into position for drilling. The flexible skirt 227 may also extend around a bottom of the drill support frame 59 along the sides thereof. An additional flexible skirt or flange 229 may be mounted to the front of the drill gang assembly 32. A preferred attachment point, may be across the front surface of the front guide rail support straps 141 just below the hole ruled rod 179. Flexible flange 229 so mounted to extend forward and on top of the upper surface of the slab 2 adjacent hole 15 in which the drill gang assembly 32 is positioned.
The mobile drilling machine 31 may be maneuvered short distances relative to the hole 15 using the front and rear pairs of telescoping wheel assemblies 38 and 39. The front wheel assemblies 38 each include an outer tube 235 mounted to the truck frame 34 and an inner tube 236 telescopingly mounted within outer tube 235 and interconnected therewith by hydraulic actuator 237. A hydraulically powered drive motor 239 is mounted to and supported at a lower end of inner tube 236 with a drive wheel 240 rotatably mounted on drive motor 239. The inner tube 236 is retractable and extendable within outer tube 235 to raise and lower drive wheel 241 relative to the truck frame 34. In the embodiment shown, the outer tube 235 of each telescoping wheel assembly 38 and 39 is mounted to truck frame 34 between the front and rear wheels 36 and 37.
Rear telescoping wheel assemblies 39 each include an outer tube 245 mounted a rear end of the drilling machine main frame 33 and an inner tube 246 telescopingly mounted within outer tube 245 and interconnected therewith by hydraulic actuator 247. A hydraulically powered drive motor 249 is mounted to and supported at a lower end of inner tube 246 with a drive wheel 250 rotatably mounted on drive motor 249. The inner tube 246 is retractable and extendable within outer tube 245 to raise and lower drive wheel 250 relative to the main frame 33.
Referring to FIGS. 9 and 10, a seat 251 for an operator is mounted on the main frame 33 and in the embodiment shown is mounted adjacent and to the side of the drill gang assembly 32. A canopy 252 may be connected to the main frame 33 to extend over the seat 251. A ladder 254 mounted on the back of the main frame 33 provides access to a gangway 255 and hand rails 256 on main frame 33 which lead to the seat 251. Controls (not shown) are mounted proximate the seat 251 to allow an operator to selectively control the flow of compressed air to the drills 57 individually or as a group. Similarly, the operator can control the flow of pressurized hydraulic fluid to the hydraulic actuators 173 connected to each drill carrier tube 134. The controls preferably allow an operator to separately extend and retract each actuator 173 and selectively operate various groupings or all of the actuators 173 simultaneously. For example, to prevent damage to the slab 2 due to too many drills 57 operating simultaneously, the operator may elect to only advance every other drill 57 into engagement with slab 2 using selected actuators 173 or successively advance only one drill 57 at a time into engagement with the slab 2.
The process of using the drilling machine 31 to drill holes 21 for dowels 20 in the laterally extending faces or edges 23 and 24 of a hole 15 formed in a slab 2 are generally shown in FIGS. 2-6. Prior to traveling to a worksite and as shown in FIG. 2, the mast 63 and attached drill gang assembly 32 are raised to a retracted position and rotated so that the drill gang assembly 32 is oriented lengthwise relative to a longitudinal axis of the truck 35 with the drill bits 126 pointing to one side of the truck 35. In addition, the front and rear telescoping wheel assemblies or jacks 38 and 39 are retracted so that the drilling machine 31 is supported on the front and rear wheels 36 and 37 of truck 35. In the preferred embodiment, the drill gang assembly 32 is oriented lengthwise relative to the longitudinal axis of the truck 35 because the drill gang assembly 32 is approximately twelve feet wide which is the same width as most lanes 3 of a road 1 and therefore too wide to safely travel down the road 1 with normal traffic.
As shown in FIG. 3, when the truck 35 reaches a work zone and approaches a laterally extending hole 15 in the slab 2 from which a section of concrete has been removed, the operator initially uses a controller to engage motor 75 driving sprocket 78, chain 79 and sprocket 74 on outer support tube 64 to rotate the outer support tube 64 and mast 63 approximately ninety degrees relative to main frame 33 to orient the front of the drill gang assembly 32 to face forwardly or rearwardly relative to the direction of travel of the truck 35. In FIG. 3, the drill gang assembly 32 and drill bits 126 incorporated therein are shown facing rearward.
Just before the truck 35 reaches a repair hole 15 from which dowel holes 21 are to be drilled into the sides 23 and 24 of the slab 2, the actuators 237 for the front jacks 38 are extended to lower the wheels 240 of the front jacks 38 into engagement with the slab 2 and apply sufficient downward pressure to support the front of the truck 35 as the front wheels 36 subsequently pass over hole 15. Truck 35 is advanced forward until the front wheels 36 of truck 35 pass over hole 15 and onto the slab 2 on an opposite side of hole 15. The actuators 247 of rear jacks 39 are then extended to lower the wheels 250 of rear jacks 39 into engagement with the slab 2 and apply sufficient downward pressure to support the rear of the truck 35 as the rear wheels 37 of truck 35 pass over the hole 15 as shown in FIG. 4. It is to be understood that the rear jacks 39 could be extended to engage the slab 2 simultaneously with the front jacks 38.
Controlling drive motors 239 and 249 for drive wheels 240 and 250, the operator then moves the truck 35 and attached drilling machine 31 until the drill gang assembly 32 is positioned over hole 15. Actuator 91 connecting the mast 63 to outer support tube 64 is then extended to lower the drill gang assembly 32 into hole 15 as shown in FIG. 5. Prior to lowering the drill gang assembly 32, the operator may adjust which set of spacer blocks or feet 189 of vertical spacing assemblies 185 face downward to engage the upper surface of the slab 2. Slide actuator 121 may be extended or retracted to slide the base frame 101 of the drill gang assembly 32 and the attached drills 57 laterally relative to hole 15 to adjust the lateral positioning of the drill bits 126 relative to rear laterally extending face 24. Pivot actuator 115 may be extended or retracted to adjust the angular orientation of the base frame 101 of drill gang assembly 32 and the attached drills 57 relative to mast 63 and relative to the laterally extending face 24. Typically the specification will require the holes 21 to be formed to extend horizontally into slab 2. The drill gang assembly 32 is lowered until the spacer blocks 189 of vertical spacing assemblies 185 engage the upper surface of the slab 2 setting the position of the drill bits 126 at the desired spacing below the upper surface of the slab 2.
With the drill carrier tube 34 retracted and the drill bit heads 128 slightly recessed in the drill bit shrouds 151, drive wheels 240 and 250 are then engaged to move the drill gang assembly 32 toward the rear laterally extending face 24 until the outer ends of the drill bit shrouds 151 engage face 24. During the drilling process as described hereafter, pressurized hydraulic fluid may continually be supplied to the wheel drive motors 239 or 240 or both to hold the shrouds 151 against the face 24.
Once the drill gang assembly 32 is positioned in the desired position for drilling, the operator opens one or more valves to supply compressed air and activate the drills 57. The operator then selectively extends one or more actuators 173 to advance the carrier tube 134 supporting selected drills 57 forward to initiate the drilling or boring process. The operator can monitor the progress of each drill 57 by observing how far the ruled rod 179 associated with each drill 57 extends over the slab 2 from the face 24. If a drill bit 126 becomes stuck, the operator can activate vibrator 215 to vibrate shaker bar 214 to try to shake drill bit 126 loose. The operator might also retract actuators 173 to pull the carrier tubes 134 rearward and engage and retract hydraulic actuators 203 connected to breaker bar 204 to draw breaker bar rearward against the strike plates 211 on carrier tubes 134 to apply additional pressure to pull the drills 57 and drill bits 126 rearward to attempt to release the stuck drill bit 126. Once the drill bit 126 is released, the breaker bar actuators are extended and the carrier tube actuators 173 associated with the drills 57 to be utilized are again extended to advance the drill bits 126 back into the respective holes 21 being bored in the slab 2.
The operator engages and operates additional drills 57 as necessary to drill the desired number of holes 21 into the face 24 of slab 2 as set forth in the specification. Once all of the required holes 21 are bored into face 24, the drill carriers 34 and attached drills 57 are retracted and the flow of compressed air to the drills 57 is shut off. The drive motors 239 and 249 for drive wheels 240 and 250 may be operated to move the drill gang assembly 32 away from face 24. The drill gang assembly 32 is then raised out of the hole 15 by retracting mast 63 relative to outer support tube 64 by retracting actuator 91. Once the bottom of drill gang assembly 32 is raised above the slab 2, turntable drive motor 75 is actuated to rotate the outer support tube 64, mast 63 and attached drill gang assembly 32 one hundred and eighty degrees relative to main frame 33 and hole 15. The process described above is then repeated to lower the drill gang assembly 32 and position front edges of the drill bit shrouds 151 against the front laterally extending face 23 of the slab 2 adjacent repair hole 15 and to then bore holes in face 23 as generally shown in FIG. 6.
Once the specified holes 21 are bored in both the rear and front faces 24 and 23, the drill gang assembly is raised out of the hole 15 and the truck 35 is moved forward to the next hole 15 in the slab 2. If the distance between holes 15 is small, the telescoping wheel assemblies or jacks 38 and 39 are left extended to support the truck 35 as the wheels 36 and 37 of truck 35 pass over the next hole 15. In addition, the drill gang assembly 32 can be maintained extending transverse to the direction of travel of the truck 35 while traveling short distances. If the distances between holes 15 is large, the operator my rotate the drill gang assembly 32 back to longitudinal orientation with respect to the truck frame 34 and the front and rear jacks 38 and 39 are retracted so that the weight of the truck 35 is supported on its wheels 36 and 37.
Referring to FIGS. 24 and 25, there is shown an alternative configuration of the drilling machine 31 where the drill gang assembly 32 and mast 63 have been removed from their connection with outer support tube 64 and are connected to an auxiliary outer support tube 264. Auxiliary outer support tube 264 and an auxiliary turntable assembly 266 are mounted to an outer end of an auxiliary support frame 267 which may be secured to the main frame 33 to support auxiliary outer support tube 264 to the side of main frame 33, just past the outer longitudinal beam 51a and adjacent seat 251. Seat 251 is preferably rotatably mounted on main frame 33 to permit the operator to rotate at least one hundred and eighty degrees to face the drill gang assembly 32 when mounted on either outer support tube 64 or auxiliary outer support tube 264.
Auxiliary outer support tube 264 and auxiliary turntable assembly 266 are preferably constructed similar to outer support tube 64 and turntable assembly 266. Mast 63 may be telescopingly mounted within auxiliary outer support tube 264 and connected thereto by actuator 91. Auxiliary support frame 267 generally comprises a pair of laterally extending tubular frame members 55 bolted to or otherwise connected to cross members 52 of main frame 33 on opposite sides of the primary outer support tube 64 and seat 251.
The drill gang assembly 32 and mast 63 may be connected to auxiliary outer support tube 264 to drill dowel holes 21 in a longitudinally extending hole 15′ formed by removing portions of adjacent slabs 2 extending along a longitudinal joint 6. Such longitudinally extending holes 15′ tend to be narrower than holes 15 formed to repair a slab 2 around a lateral control joint 5. The specifications for drilling dowel holes 21 in the longitudinally extending faces 25 and 26 forming such holes 15′ often require the dowel hole 21 to be bored at an angle as shown in FIG. 24. As discussed previously, pivot actuator 115 may be extended or retracted to adjust the angle of the drill support frame 59 relative to the mast 63 to adjust the angle of drills 57 and drill bits 126 relative to faces 25 and 26. Auxiliary outer support tube 264 may be rotated to orient the drill gang assembly longitudinally relative to main frame 33 for drilling holes in either face 25 or face 26. The functionality of the drill gang assembly 34 is generally the same when mounted on either outer support tube 64 or 264.
It is to be understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangement of parts described and shown. As used in the claims, identification of an element with an indefinite article “a” or “an” or the phrase “at least one” is intended to cover any device assembly including one or more of the elements at issue. Similarly, references to first and second elements is not intended to limit the claims to such assemblies including only two of the elements, but rather is intended to cover two or more of the elements at issue. Only where limiting language such as “a single” or “only one” with reference to an element, is the language intended to be limited to one of the elements specified, or any other similarly limited number of elements. With respect to any method claims included herein, the order of the steps listed is not intended to be limiting and the order may vary unless clearly specified otherwise.

## Claims

1. A drilling machine for boring holes in a surface, the drilling machine comprising:
a drilling machine frame;
a drill gang assembly connected at a lower end of a mast which is telescopingly mounted relative to said drilling machine frame and rotatable relative to said drilling machine frame at least one hundred and eighty degrees about a mast axis extending generally vertically through said mast;
wherein said drill gang assembly includes a plurality of drill support rails mounted on a drill support frame in parallel spaced relation; a drill carrier is slidably mounted on each drill support rail and a drill, including a drill body and a drill bit, is connected to a respective drill carrier with the drill bits of said drills projecting forward from said respective drill body in parallel spaced relation; a linear actuator is connected between each drill carrier and the drill support rail rearward of said drill carrier; said linear actuator operable to urge said drill forward relative to said drill support rail; said drilling machine further comprising a breaker bar extending transverse to said drill bits and across said drill support rails in front of said drill carriers and at least one breaker bar actuator connected to said breaker bar and operable to selectively advance said breaker bar rearward against said drill carriers to draw said drill carriers and said drills connected thereto rearward.

2. The drilling machine as in claim 1 further comprising a plurality of insulated panels secured across a top, rear and sides of said drill support frame.

3. The drilling machine as in claim 2 further comprising a flexible sealing member extending around a lower end of at least the rear and sides of said drill support frame.

4. The drilling machine as in claim 3 further comprising a flexible sealing flange extending across a front of said drill support frame above said drills.

5. The drill gang assembly as in claim 1 further comprising a depth gauge mounted on at least one of said drill carriers and projecting forward from said carrier in parallel spaced relation above said drill bit with a distal end of said depth gauge generally extending in vertical planar alignment with a distal end of said drill bit.

6. A drilling machine for boring holes in a surface, the drilling machine comprising:
a drilling machine frame; and
a drill gang assembly connected at a lower end of a mast which is telescopingly mounted relative to said drilling machine frame and rotatable relative to said drilling machine frame at least one hundred and eighty degrees about a mast axis extending generally vertically through said mast; said drill gang assembly comprising:
a plurality of drill support rails mounted to a drill support frame in parallel spaced relation; a drill carrier slidably mounted on each drill support rail with a body of a drill connected to a respective drill carrier and a drill bit projecting forward from each drill body in parallel spaced relation; a linear actuator is connected between each drill carrier and the drill support rail rearward of said carrier for urging said drill and said drill bit forward relative to said drill support rail; said drilling machine further comprising a shaker bar extending transverse to said drill bits, said shaker bar having a plurality of receivers formed therein, wherein each of said drill bits extends in a receiver; and a shaker means connected to said shaker bar and selectively operable to shake said shaker bar and the drill bits received in said receivers.

7. A drill gang assembly for boring holes in a surface, the drill gang assembly comprising:
a plurality of drill support rails mounted on a drill support frame in parallel spaced relation;
a drill carrier slidably mounted on each drill support rail;
a drill, including a drill body and a drill bit, connected to a respective drill carrier with the drill bits of said drills projecting forward from said respective drill body in parallel spaced relation;
a linear actuator connected between each drill carrier and the drill support rail rearward of said drill carrier; said linear actuator operable to urge said drill forward relative to said drill support rail;
a breaker bar extending transverse to said drill bits and across said drill support rails in front of said drill carriers and at least one breaker bar actuator connected to said breaker bar and operable to selectively advance said breaker bar rearward against said drill carriers to draw said drill carriers and said drills connected thereto rearward.

8. The drill gang assembly as in claim 7 wherein said linear actuator is a pneumatic, linear actuator and said breaker bar actuator is a hydraulic, linear actuator.

9. The drill gang assembly as in claim 7 further comprising a depth gauge mounted on at least one of said drill carriers and projecting forward from said carrier in parallel spaced relation above said drill bit with a distal end of said depth gauge generally extending in vertical planar alignment with a distal end of said drill bit.

10. The drilling machine as in claim 7 further comprising a plurality of insulated panels secured across a top, rear and sides of said drill support frame.

11. The drilling machine as in claim 10 further comprising a flexible sealing member extending around a lower end of at least the rear and sides of said drill support frame.

12. The drilling machine as in claim 11 further comprising a flexible sealing flange extending across a front of said drill support frame above said drills.

13. The drill gang assembly as in claim 7 further comprising a shaker bar extending transverse to said drill bits, said shaker bar having a plurality of receivers formed therein, wherein each of said drill bits extends in a receiver; and a shaker means connected to said shaker bar and selectively operable to shake said shaker bar and the drill bits received in said receivers.

14. A drill gang assembly for boring holes in a surface, the drill gang assembly comprising:
a plurality of drill support rails mounted to a drill support frame in parallel spaced relation;
a drill carrier slidably mounted on each drill support rail with a body of a drill connected to a respective drill carrier and a drill bit projecting forward from each drill body in parallel spaced relation;
a linear actuator connected between each drill carrier and the drill support rail rearward of said carrier for urging said drill and said drill bit forward relative to said drill support rail;
a shaker bar extending transverse to said drill bits, said shaker bar having a plurality of receivers formed therein, wherein each of said drill bits extends in a receiver; and
a shaker means connected to said shaker bar and selectively operable to shake said shaker bar and the drill bits received in said receivers.