Form A

COMPANY/FACILITY INFORMATION EXAMPLELegal Parent Company / Legal Corporate Name

Owens Corning Insulating Systems, LLC Reynolds Inc.

Facility Name OCIS-Newark

Reynolds Fiberglass - Raleigh

Facility Address Street 400 Case Avenue 123 King St City Newark Raleigh State Ohio NC Zip Code 43055 27511Technical Contact Name Mike Pettis John Smith Technical Contact Title Environmental Leader Env. Manager Telephone 740-328-2468 123-456-7892 Email Mike.Pettis@owenscorning.com

johnsmith@reynolds.com

General Facility Information

Is the facility currently a major source of HAP? Yes YesIf No, did the facility take a limit of its potential HAP emissions to avoid classification as a major source: NAIf Yes, does the facility anticipate becoming an area source in the future due to any changes in process operations (i.e., eliminating the use of HAP binders): Yes YesEstimated date facility will no longer be a major source (mo/yr). 00/00/2015 12/1/2013If applicable, explain the reason that the facility will no longer be a major source in the future.

This plant makes products - especially heavy density and pipe 

products that it intends to conver to a non phenolic binder in the future. Active development is under way and a significant part of the plant is already permitted for the use of non phenolic binder. While no single line is fully converted, significant production is already done with non phenolic 

This facility is planning the phase out of HAP binders which will result in the facility becoming an area source. 

Binder Use Data

Does the facility currently use phenol-formaldehydebinders? Yes YesIf yes, how many lines currently use phenolformaldehyde binders? 5 - only pipe process full time 3Does the facility plan on phasing out the use of phenol-formaldehyde binders completely? That is the intent. YesIf yes, what is the anticipated date of the complete phase out? 00/00/2015 11/1/2013Will this phase out change the facility status from a Major source to an Area source? We will not be major for HAPs. Yes

Wool Fiberglass 2011 ICR 
Form B

FURNACE INFORMATION

Fill out the following information for EACH furnace at your facility (list each furnace individually):

Furnace Unit ID Furnace Type

Does this furnace 

share a stack or 

control device with 

other units?

If Yes, List the Unit 

IDs that share a 

stack with this 

furnace

Original Date of 

Construction 

(mo/yr)

Most Recent 

Rebuild 

(mo/yr)

Estimated 

future rebuild 

(mo/yr)

Max Operating 

Furnace 

Temperature 

(F)

Average 

Temperature of 

Molten Glass 

Exiting Furnace 

(F)

Average Mass 

of Molten Glass 

Exiting the 

Furnace (lbs)

Average 

Volume of 

Molten Glass 

Exiting the 

Furnace (ft3)

Average Pull 

Rate (tons/hr)

Total Interior 

Surface Area of 

Furnace below 

Glass Melt Line 

(ft2)*

Total Interior 

Surface Area of 

Furnace above 

Glass Melt Line 

(ft2)*

Glass Contact 

Floor

Breast Wall - 

below Glass 

Melt Line

Breast Wall - at 

and above 

Glass Melt Line

Side Wall - 

below Glass 

Melt Line

Side Wall - a

and above 

Glass Melt Lin

Example: Oxyfuel Furnace E1 Oxy Fuel Yes

Oxyfuel Furnace 

E2 and ESS 

Furnace 2 12/1999 01/2005 01/2015 50% 10% 50% 10% 50% 

01-42 C-4 Cold Top Electric No 1958 06/2005 03/2013 239 2396 14180 85.94 7.09 1134 1167 98%-30% Cr2O3, 2%- 50% Cr2O3 N/A 0% 100%-50% Cr2O3 0% 

01-46 F-6 Gas-fired Electric Boost No 1982 04/2001 05/2013 2329 2210 12500 75.76 6.25 1041 1286 97%-30% Cr2O3, 3%- N/A 0% 100%-50% Cr2O3 0% 

01-47 B-4 Cold Top Electric No 1975 05/2005 No date set 239 2368 12500 75.76 6.25 1041 1083 97%-30% Cr2O3, 3%- N/A 0% 100%-50% Cr2O3 0% 

01-94 A3 Recup Gas- fired No 1981 05/2010 05/2013 2673 2103 3000 18.18 1.5 175 265 85%-16% Cr2O3, 10%- N/A 11%-50% Cr2O3 100%-50% Cr2O3 6%-50% Cr2O

Furnace Unit ID

Type of 

Control Device

Pollutants 

Controlled

Date of Original 

Installation 

Date of Next Major 

Maintenance Event 

(mo/yr)

Type of 

Control Device

Pollutants 

Controlled

Date of 

Original 

Installation 

Date of Next 

Major 

Maintenance 

Event (mo/yr)

Type of Control 

Device

Pollutants 

Controlled

Date of Original 

Installation 

Date of Next 

Major 

Maintenance 

Event (mo/yr)

Oxyfuel Furnace E1 ESP SO2 05/1991 07/1905 Baghouse PM 05/1991 07/1905 NA NA NA NA

01-42 C-4 Batch wetting PM 6/2/2002 No date set

01-46 F-6 Baghouse PM 1977 No date set

01-47 B-4 Batch wetting PM 6/2/2002 No date set

01-94 A3 ESP PM 1981 No date set

000000

* If there are special design characteristics to be considered, please submit drawings or schematics to indicate how surface area calculations were made.

Percentage of Chr

List the TOTAL number of glass-melting furnaces at your facility (include any furnaces not currently operating). Do not group furnaces that share a stack and/or control device together. Do not include pot and marble units, specialty, or glass marble melting furnaces. 

Control Device 1 Control Device 2 Control Device 3

For each furnace you must attach a purchase order or similar documentation that verifies the chrome percentages of the refractory materials listed below.

Wool Fiberglass 2011 ICR