Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 2
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
 for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2712 Roxboro Steam Electric Plant 2

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

2/16/2010 Day 1 0.236

2/17/2010 Day 2 0.254

2/18/2010 Day 3 0.250

2/19/2010 Day 4 0.252

2/20/2010 Day 5 0.254

2/21/2010 Day 6 0.245

2/22/2010 Day 7 0.242

2/23/2010 Day 8 0.238

2/24/2010 Day 9 0.241

2/25/2010 Day 10 0.238

2/26/2010 Day 11 0.249

2/27/2010 Day 12 0.248

2/28/2010 Day 13 0.245

3/1/2010 Day 14 0.253

3/2/2010 Day 15 0.245

3/3/2010 Day 16 0.247

3/4/2010 Day 17 0.248

3/5/2010 Day 18 0.248

3/6/2010 Day 19 0.239

3/7/2010 Day 20 0.234

3/8/2010 Day 21 0.236

3/9/2010 Day 22 0.244

3/10/2010 Day 23 0.232

3/11/2010 Day 24 0.233

3/12/2010 Day 25 0.221

3/13/2010 Day 26 0.213

3/14/2010 Day 27 0.235

3/15/2010 Day 28 0.244

3/16/3010 Day 29 0.236

3/17/2010 Day 30 0.242
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (KPPH) Average Heat Input (MMBtu/hr)

913.956 5973.773

0.000 6401.970

0.000 6381.465

0.000 6415.261

1033.852 6366.075

3652.457 6201.616

1810.241 6217.681

0.000 5869.745

0.000 6098.094

0.000 6308.102

0.000 6474.062

0.000 6364.367

0.000 6350.779

0.000 6377.283

0.000 6339.231

0.000 6299.363

0.000 6370.366

0.000 6370.366

19.167 6292.629

0.000 6005.165

176.485 5866.595

171.581 6354.820

4.948 6040.344

0.000 5900.630

0.000 5766.320

0.000 5390.318

0.000 6082.395

348.980 6178.653

913.956 5973.773

517.496 6236.868
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (kscfm) Flue Gas Pressure (atm)

4533.746 1462.911

4848.255 1556.418

4833.877 1550.848

4838.854 1545.345

4796.506 1530.825

4669.628 1505.881

4662.869 1514.338

4447.639 1444.081

4665.385 1502.507

4808.959 1550.585

4853.192 1579.513

4846.019 1556.200

4847.589 1548.318

4856.421 1544.600

4829.698 1539.991

4843.854 1535.375

4847.391 1540.402

4847.391 1540.402

4763.341 1517.723

4529.994 1463.798

4415.921 1443.493

4728.763 1545.830

4525.653 1477.495

4514.908 1452.125

4432.871 1215.262

4117.344 1360.219

4606.347 1506.143

4630.257 1522.198

4533.746 1462.911

4704.777 1515.083
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

12.213

12.342

12.332

12.453

12.470

12.324

12.298

12.145

12.142

12.202

12.292

12.263

12.313

12.385

12.337

12.316

12.411

12.411

12.435

12.267

12.163

12.322

12.258

12.178

9.637

11.776

12.094

12.155

12.213

12.337
Unit Net Electric Generation (MW) Unit Gross Electric Generation (MW) Standard Pressure (atm)

615.647 652.915

658.291 695.720

656.291 693.698

656.540 694.134

650.611 687.373

636.442 672.683

637.999 674.410

610.779 646.485

634.077 670.248

654.908 691.574

662.891 700.315

657.169 694.377

657.733 694.980

654.843 692.464

652.006 689.247

654.954 692.178

655.413 692.497

655.413 692.497

644.136 680.303

615.698 651.859

601.697 637.640

637.857 674.763

614.521 650.584

613.748 649.879

606.958 642.203

568.386 602.796

631.232 667.406

629.787 667.061

615.647 652.915

636.402 674.089
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)

5.159

3.680

3.755

3.807

3.835

3.947

3.817

3.727

3.650

3.699

3.877

3.849

3.801

3.883

3.744

3.741

3.799

3.799

3.863

3.852

-1.738

-9.979

-7.265

4.045

4.093

3.773

3.951

5.083

5.159

5.131
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type

196000 5.187

147000 5.336

147000 5.363

147000 5.388

147000 5.383

147000 5.385

147000 5.389

147000 5.321

147000 5.239

147000 5.252

147000 5.362

147000 5.465

147000 5.479

147000 5.313

147000 5.293

147000 5.308

147000 5.312

147000 5.312

147000 5.283

147000 5.260

147000 5.275

147000 5.491

147000 5.530

147000 5.457

147000 5.552

147000 5.497

147000 5.495

196000 5.361

196000 5.187

196000 5.196
Sorbent Injection Rate (lb/hr)