Airflow Resistance of Loose-Fill 

Mineral Fiber Insulations in 

Retrofit Applications

C.J. Schumacher and M.J. Fox

Building Science Laboratories

J. Lstiburek

Building Science Corporation

February 2015
NOTICE

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iii

Airflow Resistance of Loose-Fill Mineral Fiber

Insulations in Retrofit Applications

Prepared for: 

The National Renewable Energy Laboratory 

On behalf of the U.S. Department of Energy’s Building America Program 

Office of Energy Efficiency and Renewable Energy 

15013 Denver West Parkway 

Golden, CO 80401 

NREL Contract No. DE-AC36-08GO28308 

Prepared by: 

C.J. Schumacher and M.J. Fox 

Building Science Laboratories 

167 Lexington Ct., Unit5 

Waterloo, ON, Canada 

and 

J. Lstiburek 

Building Science Corporation 

3 Lan Drive, Suite 102 

Westford, MA 01886 

NREL Technical Monitor: Stacey Rothgeb 

Prepared under Subcontract No. KNDJ-0-40337-05 

February 2015 
iv

The work presented in this report does not represent 

performance of any product relative to regulated 

minimum efficiency requirements.

The laboratory and/or field sites used for this work are 

not certified rating test facilities. The conditions and 

methods under which products were characterized for 

this work differ from standard rating conditions, as 

described.

Because the methods and conditions differ, the reported 

results are not comparable to rated product performance 

and should only be used to estimate performance under 

the measured conditions.
v 

Contents

List of Figures ............................................................................................................................................ vi

List of Tables .............................................................................................................................................. vi

Definitions.................................................................................................................................................. vii

Executive Summary................................................................................................................................. viii

1 Introduction and Background ............................................................................................................. 1

1.1 Introduction...................................................................................................................................... 1

1.2 Background...................................................................................................................................... 1

1.3 Scope of This Work ......................................................................................................................... 1

1.4 Material Sample Identification and Collection ................................................................................ 1

2 Experimental Apparatus and Method................................................................................................. 3

2.1 Test Wall Assembly......................................................................................................................... 3

2.2 Fiber Moving Machine .................................................................................................................... 4

2.3 Manufacturer-Recommended Installation Methods and Densities.................................................. 5

2.4 Installation Methods and Densities for Test Wall Specimens ......................................................... 9

2.5 Other Experimental Methods......................................................................................................... 10

3 Results and Discussion..................................................................................................................... 11

3.1 Test Program.................................................................................................................................. 11

3.2 General Airflow Test Results......................................................................................................... 11

3.2.1 Long- and Short-Path Airflow Test Results...................................................................... 11

3.2.2 Flow Regime and Pressure Range .................................................................................... 12

3.3 Influence of Material and Installation Method .............................................................................. 13

3.3.1 Material O......................................................................................................................... 13

3.3.2 Material P.......................................................................................................................... 14

3.3.3 Material Q......................................................................................................................... 15

3.3.4 Material R ......................................................................................................................... 16

3.3.5 Installation Methods ......................................................................................................... 17

4 Conclusions and Recommendations ............................................................................................... 19

Appendix A: Loose-Fill Fiberglass Insulation Products for Dense-Pack Retrofit Applications ....... 21

Appendix B: Loose-Fill Stone Wool Insulation Products (Not Intended for Dense-Pack Retrofit 

Applications)....................................................................................................................................... 77

Appendix C: Example of Dense-Packing Instructions From a Cellulose Insulation Manufacturer.. 89
vi 

List of Figures

Figure 1. Schematic of airflow paths through test wall assembly......................................................... 3

Figure 2. InsulMaxx 2000 all fiber machine (left) with double agitators (right) .................................... 4

Figure 3. Flow exponents for all MFI tests ............................................................................................. 13

Figure 4. Flow exponents for previous CFI tests................................................................................... 13

Figure 5. Material O: long-path airflow rest results versus installed density and 

installation method............................................................................................................................. 14

Figure 6. Material P: long-path airflow rest results versus installed density and 

installation method............................................................................................................................. 15

Figure 7. Material Q: long-path airflow rest results versus installed density and 

installation method............................................................................................................................. 16

Figure 8. Material R: long-path airflow rest results versus installed density and 

installation method............................................................................................................................. 17

Unless otherwise noted, all figures were created by Building Science Corporation. 

List of Tables

Table 1. Survey of Dense-Pack and Retrofit Information for Loose-Fill Fiberglass Products............ 6

Table 2. Survey of Machine and Hose Recommendations for Dense-Pack and Retrofit 

Applications Using Loose-Fill Fiberglass Products ......................................................................... 7

Table 3. Survey of Recommended Dense-Pack and Retrofit Techniques for Loose-Fill 

Fiberglass Products ............................................................................................................................. 8

Table 4. Summary of Mineral Fiber Test Results With Comparison to Previous Cellulose Tests.... 11

Unless otherwise noted, all tables were created by Building Science Corporation. 
vii 

Definitions

BPI Building Performance Institute

CFI Cellulose fiber insulation

cfm Cubic feet per minute

ft2 Square foot

ft3 Cubic foot

ID Inside diameter

MFI Mineral fiber insulation

pcf Pounds per cubic foot

psi Pounds per square inch

scfh Standard cubic feet per hour
viii

Executive Summary

In 2011, Building Science Corporation, working under the Building America Program, 

completed research to support the development of standards for testing the airflow resistance of 

insulation materials used in dense-pack retrofit applications. Building America Report 1109, 

High Impact Project: Support of Standards Development – Dense-pack Airflow Resistance, Final 

Research Report, provides a detailed summary of the research program, including a summary of 

airflow resistance test results for 10 cellulose fiber insulation materials. Recently, mineral fiber 

insulation (MFI) materials (glass fiber, stone wool, etc.) have also been developed and/or 

suggested for dense-pack retrofit applications. Testing is needed to support the inclusion of MFI

in new dense-pack air resistance standards.

This report expands on Building America Report 1109 by applying the experimental apparatus 

and test method to dense-pack retrofit applications using MFI materials. Three fiberglass

insulation materials and one stone wool insulation material were tested, and the results compared 

to the cellulose results from the previous study. Test wall specimens were prepared to cover 

densities in the range of roughly 1.8–2.5 pcf. Three installation methods were tested, based on a 

survey of installation instructions provided by a sample of five fiberglass manufacturers: (1) 

bottom fill, using an insertion tube installed up through a hole at approximately 24 in. above the 

bottom plate; (2) top fill, using an insertion tube installed down through a hole at approximately 

6 in. below the top plates; and (3) 2-in. nozzle, installed through two or three holes (e.g., at holes 

approximately 24 in., 72 in., and 90 in. above the bottom plate). 

Airflow resistance varied significantly between loose-fill fiberglass products, even though all the 

compared products are marketed and supported for use in dense-pack retrofit applications. When 

these fiberglass products were installed at approximately 2.2 pcf, the variance was 0.33–1.73 

cfm50/ft2

. The distribution of the installed material, and thus the airflow resistance, also depend 

on installation method. 

Two of the three loose-fill fiberglass products tested (installed at approximately 2.3 pcf) 

produced long-path flow rates of 0.28 and 0.42 cfm50/ft2

 and short-path airflow rates of 0.76 and 

1.1 cfm50/ft2

. These are comparable to the cellulose dense-pack retrofits benchmarks of 0.33 and 

1.0 cfm50/ft2 for the long- and short-path airflow rates, respectively (cellulose fiber insulation 

installed at 3.5 pcf as required by Building Performance Institute). However, the fiberglass test 

walls were prepared using the 2-in. nozzle installation method, not the insertion tube methods 

recommended as best practice for retrofit applications. These results indicate a potential for 

dense-pack applications of MFI, but more work needs to be done to develop appropriate 

standards for real-world installation needs. In particular, further testing should be conducted to 

establish recommended install densities for insertion tube installation methods.

None of the stone wool manufacturers support dense-pack retrofit applications using their 

products. As a result, only one loose-fill stone wool insulation product was collected for testing. 

The stone wool fibers and nodules were too large to successfully install using either of the 

insertion tube techniques. Loose-fill stone wool is not recommended for dense-pack retrofit 

applications.
1 

1 Introduction and Background

1.1 Introduction

This report documents airflow resistance test results for dense-pack retrofit applications using 

mineral fiber insulation (MFI) materials (i.e., glass fiber and stone wool). The test results are 

compared to previous airflow resistance tests for dense-pack retrofit applications using 

10 different cellulose fiber insulation (CFI) materials.

1.2 Background

In the early 1980s, researchers acknowledged and studied the airflow resistance of dense-pack 

CFI in materials in retrofit applications (EDU 1986). In 2011, Building Science Corporation 

(BSC), working under the Building America Program, completed research work to support the 

development of standards for testing the airflow resistance of insulation materials used in densepack retrofit applications. Building America Report 1109, High Impact Project: Support of 

Standards Development – Dense-pack Airflow Resistance, Final Research Report, provides a 

detailed summary of the research program, including the test apparatus and method that were 

developed (Schumacher 2011). The same report also provides a summary of airflow resistance 

test results for 10 CFI materials.

More recently, MFI materials (glass fiber, stone wool, etc.) have been developed and/or 

suggested for dense-pack retrofit applications. Research is needed to develop standards for 

airflow resistance for these new materials. More specifically, testing is needed to support the 

development of two new standards by the Building Performance Institute (BPI): BPI-102, which 

will set requirements for the airflow resistance of insulation used in retrofit cavity (dense-pack) 

installations, and BPI-103, which will define acceptable test methods to measure the airflow 

resistance of insulation materials used in dense-pack applications. 

1.3 Scope of This Work

This report documents airflow resistance test results for three fiberglass insulation materials and 

one stone wool insulation material. 

1.4 Material Sample Identification and Collection

Suitable mineral insulation materials were identified through discussion with weatherization 

industry practitioners, a review of literature from trade publications and online sources, and 

through discussion with a manufacturer experts’ panel from the North American Insulation 

Manufacturers Association.

To begin sample selection, five fiberglass insulation materials were identified as intended for 

and/or used in retrofit wall applications:

• Certainteed’s Optima

• Guardian’s CWI Plus

• Johns Manville’s Spider

• Knauf’s EcoFill-WX

• Owens Corning’s ProPink L77. 
2 

BSC collected six or more sample bags of each fiberglass retrofit product from the respective 

manufacturers. Appendix A includes manufacturer’s literature for each of the products. Three 

fiberglass products were randomly selected from the five products collected. 

Four stone wool insulation manufacturers produce granular/loose-fill products in North America; 

however, none of these are intended for or (to the best of BSC’s knowledge) used in retrofit wall 

applications:

• Amerrock’s RockWool Premium Plus

• Rolan’s Fibra Mineral Nodular 

• Roxul’s Rockfill 

• Thermafiber’s Spray Wool (one of many Granulated Products). 

The stone wool insulation manufacturers were less interested in providing samples, emphasizing 

that their products were not developed for or supported if used in dense-pack retrofits in 

residential applications. BSC was able to collect sample bags from only one of the stone wool 

insulation manufacturers. To maintain anonymity, BSC will not identify the stone wool sample 

that they were able to collect and test. Appendix B includes manufacturer’s literature for each of 

the products. 
3 

2 Experimental Apparatus and Method

The dense-pack mineral fiber tests were performed using the same apparatus and method that 

were developed for the dense-pack cellulose fiber tests described by Schumacher (2011). The 

calibration box, electronic scale, test wall assembly, wall balance, and load cell were the same as 

those used for the cellulose testing in 2011. Only the fiber moving machine and installation 

methods were changed. 

2.1 Test Wall Assembly

Figure 1 shows the test wall assembly and the two flow paths that are evaluated during testing: 

the short- and long-flow paths. A fan depressurizes the wall assembly so air is drawn in through 

the air inlet holes in the back panel. The top and bottom inlet holes are used for long path tests; 

the upper and lower inlet holes are used for short-path tests. The air travels through the densepacked insulation and out of the wall assembly at the air outlet slot that is located at mid-height 

on the front panel. The outlet air is collected in a manifold and drawn through a series of flow 

measurement devices before traveling through the fan and being expelled to the laboratory. This 

arrangement maximizes the uniformity of airflow, pressures, and temperatures.

A background leakage test is conducted with the top, bottom, upper and lower inlet holes sealed. 

The top and bottom holes are opened to produce two 45 1⁄4-in. long-flow paths. The top and 

bottom holes are then resealed and the upper and lower holes are opened to produce two 16-in. 

short-flow paths. 

Airflow rates are reported in cfm50/ft2

 where the area is perpendicular to the flow path. Each test 

involves flow paths up through three stud spaces and down through three stud spaces so the total 

flow area is 6 × (3.5 × 14.5 in.) = 304.5 in.2

. 

Figure 1. Schematic of airflow paths through test wall assembly
4 

The installed density is measured with an uncertainty of ± 1% or ± 0.035 pcf. Air pressures are 

measured using an auto-zeroing digital manometer having a measurement accuracy of ± 1% of 

reading. Flow rates are measured using rotometers having uncertainty of ± 2% of reading and 

capable of measuring flow rates down to 5 ± –0.6 scfh. 

Schumacher (2011) provides more detailed explanation of the apparatus, test method, and 

uncertainty. 

2.2 Fiber Moving Machine

A Krendl Model 450A All-Fiber Machine was used to prepare the cellulose fiber test wall 

specimens that Schumacher (2011) described. Several fiberglass test wall specimens had been 

prepared using this machine in 2011; however, the Krendl 450A did not have appropriate mixing 

paddles and shredders to properly condition the fiberglass material for dense-pack applications.

For the purposes of the mineral fiber dense-pack tests, BSC sought to identify and secure a single 

machine that could be used for all planned tests. The team approached members of a 

manufacturer experts’ panel from the North American Insulation Manufacturers Association for 

input, and all agreed that the following small (i.e., portable, not truck-mount) machines were 

appropriate for dense-packing fiberglass insulation: 

• Accu1 9100 series 

• Intec Force 3

• Krendl Model 425 or 475 

• Spray Insulation Components InsulMaxx 2000 or 4000. 

A brand new InsulMaxx 2000 machine, pictured in Figure 2, was secured for the preparation of 

fiberglass and stone wool test wall specimens. The InsulMaxx 2000 has a variable-speed blower, 

and double agitators (one set of shredders and one set of mixing paddles) suitable for 

conditioning fiberglass loose-fill products. 

Figure 2. InsulMaxx 2000 all fiber machine (left) with double agitators (right)
5 

2.3 Manufacturer-Recommended Installation Methods and Densities

Cellulose insulation manufacturers provide few, if any, special instructions for installing their 

products in dense-pack retrofit applications. The installation instructions generally reflect those 

of BPI’s Insulation and Airsealing Technician certification course. These requirements were 

summarized by Schumacher (2011). Appendix C of this report provides an example of one 

cellulose manufacturer’s instructions for installing its product in a dense-pack retrofit 

application. 

Fiberglass manufacturers, similarly, provide relatively little instruction for dense-pack retrofits. 

Table 1 provides a survey of the installation instructions and fill tables/coverage charts for each 

of the five loose-fill fiberglass insulation materials collected. The survey considered information 

on the product packaging and information readily available in the manufacturers’ dense-pack and 

weatherization/retrofit literature. Table 2 provides a survey of the machine and hose 

recommendations for each of the five fiberglass materials. Finally, Table 3 provides a survey of 

the recommended installation methods/techniques for dense-pack and retrofit applications. 

Only one of the five fiberglass products had packaging that included a dense-pack fill table. One 

other provided a fill table for “closed cavities that are compression filled,” which implies densepack application. For these two products the package-recommended dense-pack install densities 

were 2.2 and 1.8 pcf, respectively. The other packages provided recommended install densities 

of 1.0–1.8 pcf for “closed cavities.” 

Where dense-pack installation instructions and fill tables are not provided on the packaging, it is 

reasonable for installers to seek this information online and from their local suppliers. References 

to dense-pack applications were found in the general documentation for four of the five products. 

Most documentation contained statements about the ability to dense pack to a certain density. 

Some documents said to install to “a minimum of” 2.5 pcf; others said install “up to” 2.5 pcf. Yet 

others suggested a range of dense-pack install densities (e.g., 1.8–2.6 pcf). In several cases, the 

recommended dense-pack install densities from the packages did not agree with the separate 

documentation. 

Through discussions with installers, BSC found that some are using installation instructions and 

fill tables from manufacturers’ weatherization and retrofit documentation. This documentation 

provides a third set of install densities that often contradict the information on the packaging and 

in other literature for the same product. The weatherization and retrofit documentation, where 

available, suggests install densities of 1.3–1.8 pcf for one product, 1.6 pcf for another. A third 

product, Knauf EcoFill Wx, instructs weatherization installers to use dense-pack methods and fill 

to 2.2 pcf. 

Loose-fill fiberglass insulation products perform differently from cellulose insulation products. 

Fiberglass products are expected to have dense-pack install densities that are different from and 

lower than those for cellulose materials. Furthermore, there may be a range of dense-pack install 

densities for different fiberglass products. 
6 

Table 1. Survey of Dense-Pack and Retrofit Information for Loose-Fill Fiberglass Products 

Manufacturer Certainteed Guardian Johns Manville Knauf Owens 

Corning

Product Optima CWI Plus Spider EcoFill Wx ProPink L77

Package Information

Dense-Pack Instructions? No No Yes No

Dense-Pack Fill Table? Yes1 Unknown2 No3 Yes4

Install Density

1.8 pcf

“compression filled

closed cavities”

1.0–1.8 pcf

“spray applied and [BlownIn Batt System] BIBS”

2.2 pcf

“cavity wall” 

1.3–1.8 pcf

“enclosed 

cavity”

Dense-Pack Documentation

Instructions/Fill Tables

On-Line Yes Yes Yes Yes Partial

Document(s)

Insulsafe 

SP/Optima

Dense-Pack

Sell Sheet

CWI Plus

Technical

Install Guide

Spider

Dense-Pack

Sell Sheet;

Spec Sheet

EcoFill WX

Fact Sheet

ProPink L77

Loose-Fill

Brochure; 

Sell Sheet

Install Density Min. 2.5 pcf

“dense-pack”

2.2 pcf

“dense-pack”

1.8–2.6 pcf

“dense-pack”

2.2 pcf

“dense-pack”

“up to” 2.5 pcf

“dense-pack”

Weatherization/Retrofit Documentation

Instructions/Fill Tables 

On-Line Yes None Found None Found Yes Yes

Document(S) 

Optima Sidewall 

Reinsulation

Spec Sheet

EcoFill WX

Data sheet

 (BW-DS-08);

ProPick L77 

Loose Fill 

Insulation Fact 

Sheet

Install Density

1.6 pcf

“sidewall 

reinsulation”

2.2 pcf

“cavity wall”

1.3 - 1.8 pcf

“closed

cavity wall”

 

1 Certainteed Optima packaging provides a coverage chart only for “closed cavities that are compression filled.” 2 Guardian CWI Plus product packaging was unavailable at time of testing; correct product was provided in European Union packaging; North American 

package information unknown. 3 JM Spider packaging provides instructions and tables for Blown-In Batt System applications; weatherization contractors familiar with cellulose often consider 

netted installations (such as Blown-In Batt System) to employ dense-pack techniques and densities. 4 Knauf EcoFill WX package provides machine settings for dense-pack and a fill table for “Cavity Wall Application.”
7 

Table 2. Survey of Machine and Hose Recommendations for Dense-Pack and Retrofit Applications Using Loose-Fill Fiberglass Products 

Manufacturer Certainteed Guardian Johns 

Manville Knauf Owens Corning

Product Optima CWI Plus Spider EcoFill Wx ProPink 

L77

Blowing Machine Recommendations

General 

Requirements

Fiber agitation and

conditioning with 

pressure control

Stewart 1000, 750, 500, and 350;

InsulMaxx 5000, 4000, and 2000;

Force/2, Force/3, and Wasp;

Krendl 1000, 1300, 2000, 2300

None 

provided

Example Machines:

Large: Volumatic III

Medium: Krendl 2300

Small: Force II

and WASP

None 

provided

Speed

Per machine 

manufacturer’s 

recommendations

Slide Gate 1⁄3–1⁄2 open

75% 

of position for a “typical attic job” 4–4.5 in. open

Air Pressure @ End 

of Hose or Insertion 

Tube

2–2.4 psi

55–66 in. H20

2 psi

55 in. H20

Acceptable Feed Rate 5–35 lb/min

Blowing Hose Recommendations

General 

Requirements

Internally corrugated 

with smooth 

transition reducers

None 

Provided

Min. 1⁄4 in. internal 

corrugations

None 

Provided

1st Section Min. 100 ft of 2.5 in.

ID* Min. 50 ft of 2.5 in. ID Min. 150 ft 

2nd Section 50 ft of 2 in. ID 50 ft of 2 in. ID

3rd Section 10–25 ft of 1.5 in.

ID Min. 10 ft of 1.5 in. ID 

Insert Tube 10 ft of 1.25–1.5in.

ID 10 ft of 1–1.5 in. ID Min. 1 in. ID 

* Inside diameter
8 

Table 3. Survey of Recommended Dense-Pack and Retrofit Techniques for Loose-Fill Fiberglass Products 

Manufacture

r

Certainteed Guardian Johns 

Manville Knauf Owens Corning

Product Optima CWI Plus Spider EcoFill Wx ProPink L77

Dense-Pack Techniques

Preferred Insertion tube upward 

through 1 lower hole

Insertion tube upward 

through 1 lower hole None provided None provided None provided 

Alternative 1 Insertion tube downward 

through 1 top hole

Insertion tube downward 

through 1 top hole

Alternative 2 Insertion tube through 2 

holes: upper and lower

Nozzle through

3 holes (drill and fill)

Retrofit Techniques

Method 1

Directional nozzle through at 

least two holes: 

3 ft above bottom

+ 2 ft below top

None provided None provided None provided None provided

Method 2 Insertion tube through hole at 

mid-height
9 

Only one of the five materials collected had consistent instructions and recommended install 

densities between the packaging, dense-pack documentation and weatherization retrofit 

documentation. In all other cases, the installer is faced with a range of instructions and install 

densities to work toward. Greater clarity and consistency are needed in the installation 

instructions and recommended install densities for fiberglass products used in dense-pack retrofit 

applications.

2.4 Installation Methods and Densities for Test Wall Specimens

The experimental program for this work was modified to address the range of installation 

methods and install densities provided on the material packaging and in other documentation 

from the five loose-fill fiberglass insulation manufacturers. None of the stone wool insulation 

manufacturers support dense-pack applications, so none provided any directions or target 

densities for this application. The same insulation techniques and target densities were used for 

fiberglass and stone wool products. 

The InsulMaxx 2000 machine was set up with 150 ft of internally corrugated hose with smooth 

transitions down to either a 2-in. ID nozzle or an 8-ft. long, 1-1⁄4-in. ID insertion tube. Test wall 

specimens were prepared using three installation methods:

• Bottom fill. The insertion tube was fed into the cavity, upward through one lower hole 

and drilled at approximately 24 in. above the bottom plate, until it was approximately 6 

in. from the top of the cavity. The cavity was filled with insulation and the tube was 

slowly withdrawn as the cavity filled, the material compressed, and the feed rate slowed.

This method most closely reflects the install method used for dense-packing cellulose. 

However, to achieve the lower densities recommended for fiberglass materials, the tube 

must be removed before the material flow comes to a complete stop and, unlike cellulose 

dense-packing, the tube is not pulled out and pushed part way back in. 

• Top fill. The insertion tube was fed into the cavity, downward through one top hole and

drilled at approximately 6 in. below the top plates, until it was approximately 6 in. from 

the bottom of the cavity. The cavity was filled with insulation and the tube was slowly 

withdrawn as the cavity filled, the material compressed, and the feed rate slowed.

• Two-inch nozzle. The cavity was filled with a 2-in. ID nozzle, using a “two-hole” or 

“three-hole” approach. The nozzle was introduced first through a lower hole and drilled 

at approximately 24 in. above the bottom plate. Insulation was filled first downward and 

then upward until it reached the level of an upper hole and drilled at approximately 24 in. 

below the top plates. The nozzle was then moved to the upper hole and insulation was 

filled upward until it reached the top of the cavity. When using the “three-hole” variation, 

the nozzle was inserted into the top hole and drilled approximately 6 in. below the top 

plates. Then material was added until the insulation was slightly packed.

The fiberglass insulation packaging and other documentation suggest a range of installation 

densities covering 1.0–2.6 pcf. BSC set out to prepare test wall specimens to address everything 

from median densities recommended for weatherization/retrofit/reinsulation applications (e.g., 

1.5–1.8 pcf) to the higher densities clearly intended for dense-pack (e.g., 2.2–2.6 pcf) and even 

into higher fiberglass dense-pack densities reported by some installers (e.g., 3.0 pcf). BSC
10 

intentionally avoided the lowest densities listed in “closed cavity” fill tables on packaging (e.g., 

1.0 to < 1.5 pcf), expecting that they would not provide any effective airflow resistance.

2.5 Other Experimental Methods

Other aspects of the test wall specimen preparation and airflow resistance testing followed the 

procedures summarized by Schumacher (2011). Installation techniques were refined and 

machine settings were established using the same density box method that was used for the 

previous cellulose tests. The installed material density was established using the same apparatus 

and methods as used for the cellulose tests. Finally, the background air leakage, short-path 

airflow test, and long-path airflow tests were conducted using the same equipment and methods 

as used for the cellulose tests.
11 

3 Results and Discussion

This section provides a summary of airflow resistance test results for select fiberglass and stone 

wool insulation materials. 

3.1 Test Program

Three loose-fill fiberglass insulation products were randomly selected from the five collected. 

Only one stone wool product was collected and tested. Only Building Science Laboratories staff 

know which manufacturers’ materials were used in the testing; the reporting is done using 

material codes (e.g., tests A1, A2, and A3 represent tests 1, 2, and 3 conducted using materials 

from manufacturer A). This reporting method was also used in the cellulose tests reported by 

Schumacher (2011). To avoid confusion with the previously completed cellulose test results, the 

three fiberglass materials tested were designated with letters O, P, and Q; the lone stone wool 

product was designated with letter R.

Test wall specimens were prepared to cover the range of densities identified on the packaging 

and in other documentation: roughly 1.8–2.5 pcf. 

3.2 General Airflow Test Results

Roughly 16 fiberglass test wall specimens and three stone wool test wall specimens were 

prepared and tested. 

3.2.1 Long- and Short-Path Airflow Test Results

Table 4 provides a summary of the test results for the four MFI products (three fiberglass and 

one stone wool) that were evaluated in this project. The highest and lowest measured flow rates 

are reported for each material along with the install density that was associated with each flow 

rate. For purposes of comparison, the table also includes the highest and lowest measured test 

results for the cellulose materials that were evaluated in 2011. Finally, the table includes the CFI 

benchmark flow rates recommended by Schumacher (2011). 

Table 4. Summary of Mineral Fiber Test Results With Comparison to Previous Cellulose Tests

Material O

(fiberglass)

Material P

(fiberglass)

Material Q

(fiberglass)

Material R

(stone wool)

Materials A–J

(cellulose)

cfm50/ft2 pcf cfm50/ft2 pcf cfm50/ft

2 pcf cfm50/ft2 pcf cfm50/ft2 pcf

Long-Path Airflow

High 2.6 2.0 1.2 1.5 1.7 2.2 1.3 3.1 0.45 3.4

“Benchmark” 0.33 3.5

Low 0.42 2.3 0.28 2.0 0.62 2.7 0.67 4.1 0.12 3.7

Short-Path Airflow

High 6.8 2.0 4.1 1.7 4.7 2.2 4.8 3.1 1.3 3.5

“Benchmark” 1.0 3.5

Low 1.1 2.3 0.76 2.3 1.8 2.7 2.0 4.1 0.37 3.7

When installed to higher densities (e.g., approximately 2.3–2.7 pcf) two of the three fiberglass

insulation materials (O and P) produced long-path airflow test results that were comparable with 

the cellulose insulation long-path airflow test results obtained by Schumacher in 2011. That 
12 

testing established long- and short-path airflow “benchmarks” of 0.33 and 1.0 cfm50/ft2, 

respectively, for historical dense-pack cellulose retrofits installed to 3.5 pcf. Again, when 

installed to higher densities (e.g., higher than approximately 2.3–2.7 pcf), two of the fiberglass

insulation materials (O and P) produced short-path airflow test results that were comparable with 

the cellulose insulation short-path airflow test results obtained in 2011. The measured 

performance of the fiberglass test wall specimens depended highly on the material tested and the 

installation method. These issues are discussed further in Section 3.3 of this report.

The long- and short-path airflow tests for the stone wool insulation resulted in airflow rates that 

were 1.5–2 times higher than the cellulose tests, despite the fact that the stone wool was installed 

at higher densities (e.g., 3.1–4.1 pcf). 

3.2.2 Flow Regime and Pressure Range

Dense-pack fiber insulation provides significant resistance to the flow of air. When the fibers 

completely fill a stud bay or other framed cavity, air must flow through the fiber matrix rather 

than through open voids. The resulting airflow should be laminar and, if data regression is 

performed assuming a power law relationship, the flow exponent (n) should be close to 1. 

Figure 3 plots the flow exponents calculated for the background leakage (blue squares in lower 

part of plot), long-flow path (red squares in upper part of plot) and short-flow path (green 

triangles in upper part of plot) tests for each of the mineral fiber test wall specimens. For all but 

one of the long- and short-flow path tests, the flow exponent is 0.9 or higher, suggesting that 

laminar flow is dominant and that the dense-pack fiber insulation largely eliminates open voids 

that would permit higher airflow rates. Figure 4 shows the same plot for the CFI tests that were 

conducted in 2011. The flow exponents for the long- and short-flow path tests of the cellulose 

test wall assemblies are slightly higher.
13 

Figure 3. Flow exponents for all MFI tests

Figure 4. Flow exponents for previous CFI tests

(Schumacher 2011)

3.3 Influence of Material and Installation Method

This section discusses the individual airflow test results for the three fiberglass and one stone 

wool materials tested. The influences of material and installation method are addressed.

3.3.1 Material O

Density box specimens for Material O were first prepared using the bottom fill installation 

method. However, BSC was unable to produce acceptable specimens with densities lower than 

2.8–3.2 pcf. When lower test specimen densities were achieved using this method, the material 

was clearly not evenly distributed. For this reason, the team opted not to produce any full test 

wall specimens using the bottom fill method; but instead, sought to produce test wall specimens 

with densities of 1.8–2.5 pcf, using the top fill and 2-in. nozzle installation methods. 

The long-path airflow data for the six Material O tests are presented in Figure 5. Four of the 

Material O airflow tests were performed on samples installed using the top fill installation 

method (i.e., using the 8-ft insertion tube through the top installation hole). The remaining two 

airflow tests were performed on samples installed using just the 2-in. nozzle method (i.e., 

installed through the lower, upper, and top access holes on the front of the test apparatus). 
14 

Figure 5. Material O: long-path airflow rest results versus installed density and installation method 

The data presented in Figure 5 indicate that a wide range of airflow rates are possible for 

densities of 1.8–2.1 pcf. The airflow data from the insertion tube installations (O-1 to O-4, 

represented by the diamond-shaped markers) suggest a low correlation between airflow rate and 

density. Pockets of higher and lower density were visible in the test wall assemblies installed 

using the insertion tube method. The same observations were made when the CFI test specimens 

were prepared in 2011; however, density variations are believed to have less impact on airflow 

because the overall installed density of the CFI specimens was higher (3.5 pcf for CFI versus 

1.8–2.2 pcf for MFI. Lower airflow rates and tighter standard deviation might be achieved if MFI 

specimens were installed to higher densities using the insertion tube method (whether it is

bottom fill or top fill).

The lowest airflow rates for Material O were achieved using the 2-in. nozzle to fill the cavity 

through all three installation ports. 

The distribution of the insulation within the stud cavity was assessed by determining the 

difference between the long-path and short-path flow exponents. These flow exponents indicated 

that the 2-in. nozzle resulted in a more uniform density distribution. The average difference 

between the long- and short-path flow exponent values was 0.023 for the insertion tube and 

0.003 for the 2-in. nozzle. The flow exponent data for each test are presented in Figure 3. 

3.3.2 Material P

The long-path airflow data for the five Material P tests are presented in Figure 6. Four Material P 

test wall samples were prepared using the insertion tube methods (2 bottom fill and 2 top fill). 

The insulation for tests P-1 and P-2 (represented by the diamond-shaped markers) was installed 

using the top fill method while the bottom fill method was used for tests P-3 and P4 (represented 

by the square markers). The insulation for the P-5 test was installed using the 2-in. nozzle 

method and all three installation holes (lower, upper, and top) on the front of the test apparatus. 
15 

Figure 6. Material P: long-path airflow rest results versus installed density and installation method 

The data presented in Figure 6 indicate a well-defined correlation between airflow and installed

density for Material P. The regression analysis defines the relationship between airflow and 

density with a high degree of confidence for Material P. The slope of the regression line for the 

insertion tube installations was determined to be –1.1 cfm50∙ft/lb with an R2

 of 0.99. Because

there was a high degree of correlation between airflow and density, only one test was performed 

on Material P using the 2-in. nozzle installation, which yielded the lowest airflow performance 

for Material P. The air leakage test performed on the 2-in. nozzle installation determined the 

lowest measured long-path airflow rate (0.280 cfm50/ft2 at 2.03 pcf) of all the material data sets.

The difference between the long-path and short-path flow exponents varied between 0.001 and 

0.065 for the insertion tube installations (0.021 on average) and 0.022 for the 2-in. nozzle. The 

data in Figure 3 show that with the exception of P-1, the insertion tube installations produced 

uniform density distributions within the stud cavity. 

3.3.3 Material Q

Figure 7 presents the long-path airflow data for the five Material Q test wall specimens. Three of 

the Material Q airflow tests were performed on test wall specimens prepared using the 8-ft. 

insertion tube, one using the top fill method (Q-3) and two using the bottom fill method (Q-1, Q2). The remaining two airflow tests were performed on specimens installed using the 2 in. nozzle 

(Q-4, Q-5). The average installed density for Material Q tended to be higher than for other 

fiberglass products using similar installation methods. Overall, the average installed density was 

2.3 pcf for both the insertion tube and 2-in. nozzle methods. The lowest airflow rates were 

achieved using the 2-in. nozzle installation method. 
16 

Figure 7. Material Q: long-path airflow rest results versus installed density and installation method 

The data presented in Figure 7 indicate a well-defined correlation between airflow and installed 

density for Material Q when installed using the 2-in. nozzle; no correlation was observed in the 

insertion tube data. Better airflow performance might be observed if higher install densities had 

been sought using the insertion tube method. 

The regression analysis of the 2-in. nozzle data could not be defined with any degree of 

confidence because of the limited sample size (two); however, the slope of the regression line 

was determined to be –1.0 cfm50∙ft/lb, which compared well with the other data sets, as 

summarized in Table 4. 

The difference between the long- and short-path flow exponents varied between 0.013 and 0.027 

for the insertion tube installations and averaged 0.02 for the 2-in. nozzle. As shown by the flow 

exponents presented in Figure 3, the insulation density of the Material Q test cavities was 

moderately well distributed relative to the other Material types. The flow exponent data also 

indicate that the installation method had a limited effect on density distribution. 

3.3.4 Material R

The stone wool product designated Material R was not specifically designed for dense-pack 

retrofit applications. Through the density box calibration work, BSC found it impossible to move 

the fiber nodules through the 1.25-in. ID insertion tube; the hose constantly plugged. As a result, 

BSC was only able to prepare test wall specimens using the 2-in. nozzle method. Further, the 

team was unable to produce test wall specimens with densities lower than approximately 3.0 pcf. 

As a result, the average installed densities for the stone wool test walls were considerably higher 

than those produced using any of the fiberglass materials included in this study. 

Finally, the stone product contained a considerable amount of fine to coarse, non-fibrous 

material (i.e., “shot”) that BSC thought was too abrasive and likely to cause accelerated wear on 
17 

the fiber-moving equipment in dense-pack retrofit applications. The number of airflow tests 

performed on this sample was limited to three because this product is highly abrasive. 

Figure 8. Material R: long-path airflow rest results versus installed density and installation method 

Data from the airflow tests performed on this material demonstrated a consistent increase in 

airflow resistance with density; these data are presented in Figure 8. In light of the small data set, 

the slope of the regression line indicates that the airflow through this material changes at a rate of 

–0.7 cfm50∙ft/lb. This number compares well with the regression slopes observed in the fiberglass 

samples that were installed using the 2-in. nozzle; however, the densities are significantly higher. 

The lowest airflow rates for Material R were achieved with densities of 3.9 and 4.1 pcf. The 

corrected airflow rates associated with each of these densities were 0.74 and 0.67 cfm50/ft2

, 

respectively. 

These results also indicate that the resistance to airflow increases more slowly with density than 

what was observed in the fiberglass samples. This relationship may change if testing was 

completed using a more refined mineral wool product without the non-fibrous material (i.e., 

various sizes of solidified blobs or balls of molten rock, referred to as shot).

3.3.5 Installation Methods

Based on manufacturers’ instructions on packaging and in other documentation, three installation 

methods were tested. The installation experience and airflow test results collected under 

laboratory conditions suggest that the 2-in. nozzle installation method results in more even 

material distribution and lower long- and short-path airflow rates (i.e., higher airflow resistance) 

than either of the insertion tube methods (i.e., top or bottom). Also, many installers are familiar 

with nozzle installation methods because they are commonly used for installing cellulose fiber or 

fiberglass insulation in netted-and-blown installations (e.g., Blown-In Batt System). 

However, in netted-and-blown applications installers can easily see the “fill” of the cavity space 

through the netting and assess distribution and density by touch (i.e., by pushing on the netting). 

In netted-and-blown applications cavity spaces can be filled completely and to sufficient density 
18 

to minimize the potential for settling. In retrofit applications, loose-fill insulation materials are 

installed in existing cavities that are bounded by opaque, stiff materials (e.g., framing, sheathing, 

plaster, wall board) so the installer can neither see into the cavity space to assess fill nor touch 

the surface of the insulation to assess distribution and density. The insertion tube installation 

methods were (in part) developed to address these problems. 

Weatherization contractors and dense-pack installers are trained to understand different framing 

methods and to site-assess framing conditions to identify obstructions (e.g., blocking) that might 

prevent all cavities from being completely filled with insulation. Insertion tubes are graduated 

(i.e., typically marked at 1-ft intervals). Installers are taught to use the insertion tube to “probe” 

the bounds of cavities to identify obstructions as they are installing. The insertion tube is pushed 

to the furthest reaches of the cavity to confirm that dimensions are as expected. The insertion 

tube is withdrawn only a few inches before starting to fill the cavity. This ensures that insulation 

is delivered to the far end of the cavity without catching on partial obstructions and creating an 

uninsulated space or pocket, as is possible when using a nozzle installation method. 

Some installers use the nozzle installation method for dense-pack retrofit applications. This 

testing supports the belief that good airflow resistance can be achieved using the nozzle 

installation method. However, given the realities discussed in the previous paragraph, insertion 

tube installation methods should be considered a best practice for retrofit applications. If the only 

goal of an insulation retrofit is to fill cavities with insulation, insertion tube installation methods 

should be recommended and lower density installs can be accepted (assuming density is 

sufficient to prevent settling). However, if the goals are to fill cavities with insulation and to 

reduce airflow in and through assemblies, insertion tube installation methods should be accepted 

and install densities should be established to provide sufficient airflow resistance.

This research sought to evaluate test wall specimens installed to the manufacturer-recommended 

densities, using the methods identified in the various manufacturers’ literature. If the goal is to 

provide comparable airflow resistance to the benchmarks for historical dense-pack cellulose 

retrofits (i.e., long-path airflow of 0.33 cfm50/ft2

 and short-path airflow of 1.0 cfm50/ft2), further 

testing is necessary to establish recommended install densities for insertion tube installation 

methods. 
19 

4 Conclusions and Recommendations

This report documents airflow resistance test results for dense-pack retrofit applications using 

MFI materials (i.e., glass fiber and stone wool). The test results are compared to previous airflow 

resistance tests for dense-pack retrofit applications using 10 different CFI materials.

Loose-fill MFI products (i.e., fiberglass and stone wool) have different fiber structures than CFI

and, as a result, mineral fiber products are expected to require different installation densities than 

cellulose insulation products. However, the recommended installation methods and densities for 

fiberglass products are unclear. Only one of the five fiberglass materials collected had consistent 

instructions and recommended install densities between the packaging, dense-pack 

documentation and weatherization/retrofit documentation. In all other cases, the installer is faced 

with a range of instructions and install densities to work toward. Greater clarity and consistency 

are needed in the installation instructions and recommended install densities for fiberglass

products used in dense-pack retrofit applications.

Airflow resistance varied significantly between loose-fill fiberglass products, even though all the 

compared products are marketed and supported for use in dense-pack retrofit applications. When 

these fiberglass products were installed at approximately 2.2 pcf, the variance was 0.33–1.73 

cfm50/ft2

. The distribution of the installed material, and thus the airflow resistance, also depend 

on installation method. In this testing, BSC sought to qualitatively and quantitatively assess the 

three installation methods identified in the survey of instructions from packaging and information from dense-pack and weatherization/retrofit documentation: (1) bottom fill, using an 

insertion tube installed up through a hole at approximately 24 in. above the bottom plate; (2) top 

fill, using an insertion tube installed down through a hole at approximately 6 in. below the top 

plates; and (3) 2-in. nozzle, installed through two or three holes (e.g., at holes approximately 24 

in., 72 in., and 90 in. above the bottom plate). 

Two of the three loose-fill fiberglass products tested (installed at approximately 2.3 pcf) 

produced long-path flow rates of 0.28 and 0.42 cfm50/ft2

 and short-path airflow rates of 0.76 and 

1.1 cfm50/ft2

. These are comparable to the cellulose dense-pack retrofits benchmarks of 0.33 and 

1.0 cfm50/ft2

 for the long- and short-path airflow rates, respectively (CFI installed at 3.5 pcf as 

required by BPI). However, the fiberglass test walls were prepared using the 2-in. nozzle 

installation method, not the insertion tube methods recommended as best practice for retrofit 

applications. These results indicate that there is potential for dense-pack applications of MFI, but 

that more work needs to be done to develop appropriate standards for real-world installation 

needs. In particular, further testing should be conducted to establish recommended install 

densities for insertion tube installation methods. 

Finally, none of the stone wool manufacturers support dense-pack retrofit applications using 

their products. Only one loose-fill stone wool insulation product was collected for testing. The 

stone wool fibers and nodules were too large to successfully install using either of the insertion 

tube techniques. Loose-fill stone wool is not recommended for dense-pack retrofit applications.
20 

References 

BPI (2010). BPI–103 “Standard Test Method for Thermal Insulation Materials Used in Air 

Retarder Applications.” Malta, NY: Building Performance Institute. 

EDU (1986). “Research Shows Increased Building Tightness with Cellulose Insulation.” Energy 

Design Update, vol. 5, no. 12, December 1986. 

Schumacher, C. (2011). Building America Report 1109, High Impact Project – Support of 

Standards Development: Dense-pack Airflow Resistance, Final Research Report. Somerville, 

MA: Building Science Corporation.
21 

Appendix A: Loose-Fill Fiberglass Insulation Products for DensePack Retrofit Applications

• Certainteed Optima

• Guardian CWI Plus

• Johns Manville Spider 

• Knauf EcoFill-WX

• Owens Corning ProPink L77
Appendix A1.1: 

Certainteed Optima 

Documentation on Material Packaging 

 

22
23
24
 

25
Appendix A1.2: 

Certainteed Optima 

Documentation for Dense-Packing 

Sell Sheet, “Certainteed Dense Packing Fiberglass Insulation” 

 

26
CertainTeed

Dense Packing

Historically, cellulose has been promoted as the only choice for 

dense pack applications. However, CertainTeed InsulSafe SP 

and OPTIMA loose-fill fiber glass insulation provides the same 

reductions in air permeance* as cellulose while delivering a 

number of other significant benefits.

* BPI-102, “Standard for Air Resistance of Thermal Insulation Used in Retrofit Cavity Applications — Material 

Specification,” is BPI’s approved technical standard for insulation used in air sealing, and requires that such 

products limit maximum air permeance to 3.5 cfm/ft2

 (as measured using ASTM C522). InsulSafe SP achieves this 

permeance rating at a density of 2.2 lbs/ft3

 and OPTIMA at 2.5 lbs/ft3. This compares to 3.5 lbs/ft3 for cellulose.

InsulSafe® SP and OPTIMA® offer many 

additional benefits when compared to cellulose

s&EWERPACKAGESNEEDEDLESSLABORHANDLINGANDJOBSITETRASH

s(IGHER2
6ALUEPERINCHHIGHERWALL2
6ALUES

s%0!AND"0)APPROVEDFORWEATHERIZATIONPROGRAMS

and retrofit applications

s'2%%.'5!2$® Children and Schools Certified for indoor air quality

s(IGHRECYCLEDGLASSCONTENTEXCEEDS%0!S2ECOVERED-ATERIALS

!DVISORY.OTICE

s7ONTABSORBMOISTUREORSUPPORTMOLDGROWTH

s.ATURALLYNON
COMBUSTIBLENOlRE
RETARDANTCHEMICALSADDED

s$OESNTSETTLE

s,ESSDUST

Fiber Glass Insulation

Cellulose

Cellulose

Cellulose

1 package of 

CertainTeed InsulSafe® SP 

at R-30 covers 67.1 sq. ft.

It can take up to 3 packages of 

cellulose to cover 65.1 sq. ft. at R-30

Based on 22 lb. package

Fiber Glass: 

Less waste & 

easy to transport

To insulate a 1,000 sq. ft. attic: 

15 packages vs. 46 packages

InsulSafe® SP vs. Cellulose

In wall applications, 1 bag of InsulSafe SP = approximately 2 bags of cellulose. 

In attic applications, 1 bag of InsulSafe SP = approximately 3 bags of cellulose.

27
Dense Packing Installation Guidelines for InsulSafe SP® and OPTIMA®

Blowing Machine: 2EQUIRED&IBERAGITATIONANDCONDITIONING

with air pressure control

1. Machine speed — per manufacturer’s recommendation

2. Slide gate — start with 1/3 to 1/2 open

3. Air pressure — 2.0 to 2.4 psi (55" to 66" of H2O)

(machine back pressure end of insert tube)

4. Transmission (if applicable) — 2nd gear

Blowing Hose:

1. Internally corrugated hose required (except for wall insert tube)

2. Smooth transition reducers 

3. 10' cavity insert tube: 

A)$WWALLTHICKNESSCLEARVINYLPLASTICTUBE

B)$WWALLTHICKNESSFORLARGERCAVITIES

(2 x 6 or larger)

c. 11⁄2" or 2" blow hose inserted into floor/ceiling cavities

or large sidewall cavities from the attic

Blowing Hose Assembly 

Machine 

Outlet Dia. 1st Section Reduce

to

2nd

Section

Reduce

to

3rd

Section

Reduce to 4th 

Section

Reduce to 5th

Section

4" 4" x 0 - 25' then reduce to 3"

follow 3" machine outlet set up

31⁄2" 31⁄2" x 0 - 25' then reduce to 3"

follow 3" machine outlet set up

3" 3" x 50' min. 21⁄2" 21⁄2" x 50' 2" 2" x 50' 11⁄2" 11⁄2" x 10 - 25' Insert Tube 10'

21⁄2" 21⁄2" x 100' min. 2" 2" x 50' 11⁄2" 11⁄2" x 10 - 25' Insert Tube 10'

www.certainteed.com/insulation

CertainTeed Corporation

P.O. Box 860

Valley Forge, PA 19482

Professional: 800-233-8990

Consumer: 800-782-8777

© 3/11 CertainTeed Corporation

30-24-325

ASK ABOUT ALL OF OUR OTHER CERTAINTEED® PRODUCTS AND SYSTEMS:

-##!ËVË .!ËVË0- ËVË8!#8.ËVË

!ËVË-!ËVË
!
 


!.20#!ËVË : +.2 ËVË 

! .ËVË#2!0#!.ËVË++


CertainTeed Fiber Glass Insulation Dense Pack Coverage Charts

INSULSAFE® SP OPTIMA®

Framing

Cavity 

Depth 

(inches)

R-Value Coverage 

(max. ft

2

/pkg.)

Weight

(min. lbs/ ft2)

Packages

(min. /1,000 ft2) Framing

Cavity 

Depth 

(inches)

R-Value Coverage 

(max. ft

2

/pkg.)

Weight 

(min. lbs/ ft

2

)

Packages 

(min. /1,000 ft2)

2 x 4 31⁄2 15  0.642 20.7 2 x 4 31⁄2 15  0.729 26.0

2 x 4 35/ 15 46.6 0.665 21.4 2 x 4 35/ 15 37.1 0.755 27.0

2 x 4 4 17 42.3 0.733 23.7 2 x 4 4 17 33.6  

2 x 6 51⁄2 23 30.7  32.5 2 x 6 51⁄2 23 24.4 1.146 40.9

X 71⁄4 30 23.3 1.329 42.9 X 71⁄4 30  1.510 53.9

2 x 10 91⁄4 39  1.696 54.7 2 x 10 91⁄4 39 14.5 1.927 

0ACKAGE.ET7EIGHTLBS-IN$ENSITYLBSFT

3 0ACKAGE.ET7EIGHTLBS-IN$ENSITYLBSFT3

Techniques:

1. Preferred — 1 hole w/ tube inserted upwards

2. Alternative — 1 hole w/ tube inserted downwards or 2 holes with insert tube

NOTE: Please ensure you are in compliance with applicable

/3(!AND%0!REGULATIONSONALLJOBSITES

www.wapcertainsuccess.com

28
Appendix A1.3: 

Certainteed Optima 

Documentation for Weatherization / Retrofit 

Specification Sheet, “Optima Fiber Glass Loose-Fill Insulation for 

Sidewall Reinsulation” 

 

29
PRODUCT DESCRIPTION

Basic Use: OPTIMA® Fiber Glass LooseFill Insulation can be pneumatically 

installed into existing sidewalls and 

floored attics. OPTIMA can be used in 

residential and/or commercial construction 

as a thermal and acoustical insulation. 

Benefits: This product is noncombustible, 

noncorrosive and odor free. In addition,

OPTIMA won't settle, contains no 

chemicals to cause mildew and fungus growth, contains no formaldehyde, provides no sustenance 

for vermin, contains no asbestos, won't rot or decay and won't retain moisture.

Composition and Materials: OPTIMA is unbonded, white, virgin fiber glass insulation designed for 

pneumatic application.

Limitations: The product is designed for use at ambient temperatures in interior (weather protected) 

locations. Pneumatic equipment must have an effective shredding section, a uniform control feed 

system and adequate material/air capabilities. Product should be kept dry during shipping, storage 

and installation. Not to be used for open blow applications.

INSTALLATION

Installation procedures and techniques must be as 

recommended by CertainTeed Corporation, using blowing 

machines approved for fiber glass insulation.

Preparatory Work:

s #HECKSTRUCTURALSOUNDNESSOFWALLFACINGS&ACINGS

can be damaged by blowing pressure if they are weak 

or loosely attached.

s Check for symptoms of moisture problems such as blistering paint, mildew, staining, odor, etc., 

on interior or exterior wall surfaces. Any such problem should be brought to the owner’s attention.

s Check for fire stops. If present, they will be at mid-height and holes must be drilled above 

and below these obstructions.

s Note and mark all areas that must not be drilled (location of wall ducts, vents, recessed cabinets, 

service panels, etc.).

s Make certain all wall openings through which insulation could enter the house are sealed.

Method(s): Two basic methods are recommended for insulating sidewalls with OPTIMA: 

the directional nozzle method and the insert tube method.

Method 1 – Directional Nozzle:

s Drill two 11⁄2" or 13⁄4" diameter holes into each stud cavity, one hole 3' up from the base 

of the wall and one hole 2' down from the top plates. Don’t blow more than 3' down or 2' up 

from any hole.

s Drill holes into cavities below windows and into cavities above windows when there 

is no solid header.

s Use 200' of internally corrugated hose stepped down in diameter to a 11⁄4" to 11⁄2" I.D. nozzle 

(50' of 3" to 100' of 21⁄2" to 50' of 2" hose). (The nozzle can be fabricated from a metal electrical 

conduit elbow.)

Product Name OPTIMA®

 Fiber Glass 

Loose-Fill Insulation

Manufacturer CertainTeed Corporation

Address P.O. Box 860 

Valley Forge, PA 19482-0105

Phone 610-341-7000 s 800-233-8990

Fax 610-341-7571

Website www.certainteed.com/insulation

TECHNICAL DATA

Applicable Standards 

s -ODEL"UILDING#ODESn)##

s New York CitynMEA 218-85M

s .935&0"#!RTICLE

s ASTM C764, Type I 

s -ATERIAL3TANDARDS

 n!34-#-INERAL&IBER,OOSE
&ILL4HERMAL

)NSULATION4YPEn0NEUMATIC!PPLICATION0ROPERTIES

  n4HERMALRESISTANCE!34-#AND#

  n#RITICALRADIANTmUX!34-%

  n#OMBUSTIONCHARACTERISTICS!34-%

  n7ATERVAPORSORPTION!34-#

  n/DOREMISSION!34-#

  n#ORROSIVENESS!34-#

  n&UNGIRESISTANCE!34-#

 nGREENGUARD Children & Schools CertifiedSM

Fire Resistance 

s 3URFACE"URNING#HARACTERISTICS!34-%

 nMax. Flame Spread Index: 5

 nMax. Smoke Dev. Index: 5

s .ONCOMBUSTIBLE

 n!34-%-EETSREQUIREMENTS

Thermal / Acoustical Properties

s 4HERMAL0ERFORMANCE

 n"ASEDON28 lb. bag weight, the following thermal 

performance is achieved, at a design density of 1.6 

PCF, at the weights and coverages specified in the 

table on the other side. To compensate for framing, 

the net coverage per bag should be increased by 14% 

when framing is 16" O.C. or 11% when framing is 

24" O.C. for opaque insulatable wall areas.

s 4HERMAL2ESISTANCE

 nIn accordance with ASTM C687, the stated R-Values 

in the table are achieved at weights and coverages 

specified when insulation is installed with pneumatic 

equipment in accordance with CertainTeed 

recommendations.

s 3OUND4RANSMISSION,OSS2ATINGS

 nThe same STC ratings obtained with fiber glass blanket 

insulation can be estimated for OPTIMA. Refer to 

CertainTeEDS3OUND#ONTROL"ROCHURE
-121).

Quality Assurance

 CertainTeed’s commitment to quality and environmental 

management has ensured the registration of the Athens, 

#HOWCHILLAAND+ANSAS#ITYPLANTSTO)3/

and ISO 14001:2004 standards.

OPTIMA® Fiber Glass 

Loose-Fill Insulation for 

Sidewall Reinsulation

Specification Sheet

30
R-Value Bags Per 1000 sq. ft. Maximum Net Coverage Minimum Weight/sq. ft. Minimum Thickness

To obtain a thermal

resistance (R) of:

Bags per 1000 sq. ft.

of net area

Contents of bag should not 

cover more than: (sq. ft.)

Weight per sq. ft. of installed 

insulation should not be 

less than: (lbs.)

Installed insulation 

should not be less than: (in.)

30 34.5   7-1/4

22 26.3 38 0.733 5-1/2

16  53 0.533 4

15 17.2 58 0.483 3-5/8

14 16.7 60 0.467 3-1/2

For dense packing walls to an air permeance of 3.5 cfm/ft2 at 50 pascals pressure differential, use a minimum density of at least 2.25 pcf.

&OR MORE INFORMATION PLEASE SEE OUR $ENSE 0ACKING "ROCHURE 

	

www.certainteed.com/insulation

s Insert nozzle in lower hole first and blow downward, filling cavity up to the 

level of the hole. Insert nozzle in upper hole and blow downward and then 

upward until the cavity is completely filled.

In both methods, air pressure must be reduced substantially compared to the 

open blow technique to ensure that no damage is done to the sidewall. The 

blowing machine should be equipped with an air relief valve.

The actual setting of the equipment will vary depending on the type of hose, 

EQUIPMENT LIMITATIONS AND JOB CONDITIONS 7HEN PROPERLY FILLED WALL CAVITIES

should have a nominal density of 1.6 lbs. per cubic foot.

Method 2 – Insert Tube:

s $RILL A SINGLE HOLE IN EACH STUD CAVITY AT MID
HEIGHT

s $RILL HOLES INTO CAVITIES BELOW WINDOWS AND INTO CAVITIES ABOVE WINDOWS WHEN

there is no solid header.

s 5SE g OF INTERNALLY CORRUGATED HOSE g OF TO g OF 1⁄2" to 50' of 2"

hose). The 2" hose is connected to a reducer and then to a 4' length of 11⁄4"

to 11⁄2" I.D. semi-rigid insert tube.

s Push the insert tube downward through the access hole until the length of tube

remaining indicates that the end of the tube is a few inches from the bottom of

the cavity.

s "EGIN BLOWING /04)-! GRADUALLY WITHDRAWING THE INSERT TUBE WHEN AN INCREASE

in back pressure is felt in the tube. Fill the cavity to the level of the hole.

s 0USH THE INSERT TUBE UPWARD THROUGH THE ACCESS HOLE AND CONTINUE BLOWING

and withdrawing the tube as above.

Alternate: Drill a single hole approximately 6" below the top plates in each cavity

and use an 8' length of 11⁄4" to 11⁄2" I.D. insert tube.

AVAILABILITY AND COST

Manufactured and sold throughout the United States. For availability and cost 

contact CertainTeed in Valley Forge, PA at 800-


WARRANTY

Refer to CertainTeEDS ,IMITED ,IFETIME )NSULATION 7ARRANTY FOr

"LOWING )NSULATION (30-21-1344).

MAINTENANCE

No maintenance required.

TECHNICAL SERVICES

Technical assistance can be obtained either from the local CertainTeed sales

representative, or by calling CertainTeed Sales Support Group at 800-


Cert. #00048

www.certainteed.com/insulation 

CertainTeed Corporation

P.O. Box 860

Valley Forge, PA 19482

Professional: 800-233-8990

Consumer: 800-782-8777

© 11/12 CertainTeed Corporation

Code No. 30-24-225

ASK ABOUT ALL OF OUR OTHER CERTAINTEED® PRODUCTS AND SYSTEMS:

-##!ËVË .!ËVË0- ËVË

!ËVË-!ËVË
!

ËVË#2!0#!.

: +.2 ËVË 

!.ËVË!.20#!ËVË++


31
Appendix A2.1: 

Guardian CWI Plus 

Documentation on Material Packing 

None available: proper packaging was not available at time of testing; 

material was provided in generic packaging. 

 

32
Appendix A2.2: 

Guardian CWI Plus 

Documentation for Dense-Packing 

“CWI Plus Technical Installation Guide” 

 

33
INTRODUCTION

CWI Plus is a premium fiberglass insulation wall injection system designed 

primarily for residential retrofit applications. The CWI Plus system utilizes 

virgin white no formaldehyde added loose-fill fiberglass insulation injected 

into existing residential studwall cavities that are either empty or partially 

filled with old insulation. 

The CWI Plus system process is very simple: Fill the existing cavities with 

insulation to help bring the home in line with current residential energy 

codes. There is no product waste. Energy savings & total home comfort are 

benefits of installing CWI Plus.

In addition, your present loose-fill insulation blowing machine can be 

converted to the CWI Plus system with relative ease at a nominal cost. This 

conversion is primarily a hose configuration. Your machine can still be used 

for blowing attics. 

This Operating Manual will describe all the aspects of the CWI Plus system, 

from the process and equipment to installation and troubleshooting. A list 

of approved CWI Plus insulation blowing machines & system components 

is contained in the EQUIPMENT section.

Regarding the use of non-electric machines (machines powered by gas, diesel, or PTO), the use of a mechanical blowing machine is not recommended for this type of retrofit wall insulation project. Appropriate 

equipment must be designed for fiberglass and have an effective shredding sections, a controlled feed section and sufficient air volume to achieve the desired results. Air blowers with no pressure cut-off can create 

positive displacement of air. Pressure buildup in the wall cavity may occur causing serious problems.

EQUIPMENT

The CWI Plus System equipment consists of the following components:

 

 1 ea. Fiberglass insulation blowing machine

 1 ea. 2” => 1” CWI Plus Reducing Nozzle

 150 ft. Ideal spray hose configuration: 3” => 2.5” => 2” (50ft of ea.)

 1 ea. 2” => 1” metal or poly reducer 

 10 ft. 1” Flexible wall tubing

Technical

Installation

Guide

34
Accessories

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USBTICBHT

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OBJMQVMMFST
QSZCBS

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FBSQSPUFDUJPO
HMPWFTEVTUNBTL

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BEIFTJWFT
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  BOEQVUUZLOJWFT

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Approved Equipment List

 Insulation Blowing Machine .................. Source 

Stewart 1000, 750, 500 & 350 Series ........4UFXBSU&OFSHZ
-UE

 InsulMaxx 5000, 4000 & 2000 ..................Spray Insulation Components 

 'PSDF'PSDF
8BTQ .............................Intec Corp.

 Krendl 1000, 1300, 2000, 2300 ................Krendl Machine Co.

Regarding the use of non-electric machines (machines powered by gas, diesel, or PTO), the use of a mechanical blowing machine is not recommended for this type of retrofit wall insulation project. Appropriate 

equipment must be designed for fiberglass and have an effective shredding sections, a controlled feed section and sufficient air volume to achieve the desired results. Air blowers with no pressure cut-off can create 

positive displacement of air. Pressure buildup in the wall cavity may occur causing serious problems.

JOBSITE

Carefully Survey the Jobsite

Survey inside and out. This cannot be over-emphasized; shortcuts or complacency in properly surveying the dwelling and the surrounding area can 

cause serious problems or damage to the residence. 

 %FUFSNJOFJGXBMMTBSFJOTVMBUFESFNPWFFMFDUSJDDPWFS
ESZFSWFOU

  BOEPSESJMMIPMFJODMPTFU

 2. Accurately locate problem obstacles: wiring, plumbing, gas lines, 

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DPMEBJSSFUVSOT
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JOTFUXBMM

 heaters & inset medicine cabinets. These are examples, but not all 

 the items you can encounter in the studwalls. In the stud-chases 

  MPPLGPSTUSVDUVSBMTVQQPSUCMPDLJOHFYJTUJOHJOTVMBUJPO

 3. Access considerations: under siding, basement floor plates, soffit, 

 attic & interior.

 4. Types of exterior finishes you will encounter: wooden clapboard, 

  WJOZM
TUVDDP
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Document

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and exactly where to drill.

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JGBOZ

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35
 t 1SJDFQSPKFDU

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With all the important surveying of the home that you need to do, in 

the end, it’s a ‘blind blow’. That is, you never see the insulation in the 

wall. 

Your best visual survey access here is a Borescope (a camera with a flexible 

probe) that can give you a glimpse into each stud cavity through the fill 

IPMFTCFGPSFJOTVMBUJOH*UTBOFDFTTBSZUPPMGPSUIJTXPSL

You must also consider that this process will place you in active contact 

with the homeowner4PNFJUFNTUPLFFQJONJOE

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USVDLBQQFBSBODF

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 time of day this is done.

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  BDDFTTJOTJEFUIFIPNF 8IFSF 8IFO /PJTFFYQFDUFE 

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  LFFQIJNIFSJOGPSNFEBUBMMUJNFTUISPVHIPVUUIFJOTVMBUJOHQSPDFTT

 t )PNFPXOFSNVTUNBLFUIFQSPKFDUEFDJTJPOToZPVEFUFSNJOF 

 whether you can abide by them before starting. Come to an 

 agreement on how the project is to proceed.

 t %POPUPWFSTUBUFCFOFmUTSFTVMUT

SETUP

This section covers the basic equipment setup, job preparation and application of CWI Plus. For illustration purposes the application is described at 

MCDVCJDGPPUEFOTJUZ

Setup approved insulation blowing machine according to manufacturer’s 

specifications. 

Setup blow hose as indicated below. Next, attach the CWI Plus injection 

OP[[MFUPUIFFOEPGUIFwCMPXIPTF#FTVSFJUJTBUUBDIFETFDVSFMZ

[Ideal spray hose configuration: 3” => 2.5” => 2” => 1” metal or poly 

reducer]

 

The blowing machine feed gate is set to approximately 75% of where it 

would be set for a typical attic job. On the InsulMaxx 4000 & 5000 maDIJOFT
VTFUIFmCFSDPOEJUJPOJOHDBSENBSLFEA3FEVDJOH/P[[MF

)PTFDPOmHVSBUJPOTIPVMECFwwwyyBMMJOGUJODSFments. A hose arrangement of 100 ft. total length is also possible with 

adequate transition length (10’ min.) of each hose diameter listed above.

'PSUVCJOHXBMMT"UUBDIUVCJOH
NBLJOHTVSFUVCJOHJTMPOHFOPVHIUP

reach the top of the wall from the drilled hole.

36
BLOWING / INSTALLATION

Closed cavity applications can be difficult to judge material usage during 

installation since fiberglass is compression filled in the cavity. 

It is recommended that material usage be monitored as the job progresses, so that the proper number of bags is being installed.

Material feed rate should be approximately 1 bag of CWI Plus every 5 min. 

#FTVSFUIFmCFSHMBTTJOTVMBUJPOCMPXJOHNBDIJOFJTBEKVTUFEUPBMMUIF

recommended settings for operation. 

TUBING: (1” ABS Plastic Irrigation Tubing) 

Primary Installation Method

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 wiring. Use wire to locate next stud. Repeat procedure around 

 house.

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UISPVHIwPQFOJOHoQVTIJOHUVCF

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 paint last 2” of tube to indicate when it’s nearly out of the hole.

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ZPVNVTUESJMMBOPUIFSIPMFIJHIFSVQoBCPWF

 the obstruction.

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 hose out 6”. This allows room for the insulation to flow from the hose.

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TUBING – From Top & Bottom Plates

 Top Plate

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 Bottom Plate

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DRILL & FILL (Straight Hole)

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AFTER INSULATING – PATCHING & PLUGGING

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 any breaches

37
CLEANUP

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attention in various types of insulation applications. Proper presentation 

and complete clean-up gives a professional appearance to the job and 

focuses the attention of the homeowner on how good the CWI Plus projFDUMPPLTPODFJUTJOTUBMMFE*UIFMQTSFEVDFUIFQPTTJCJMJUZPGBADBMMCBDL

Remember: Perception is reality. 

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CWI Plus Product & System Benefits

Product Benefits System Benefits

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 when compared to standard building 

 insulation

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t&YDFMMFOUDPWFSBHFQFSCBH t&YDFMMFOUTPVOEDPOUSPMQSPQFSUJFT

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CWI Plus complies with ASTM C 764 Type 1 requirements with includes 

the following test methods:

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 Smoke Developed < 5

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38
TROUBLESHOOTING

In this section we try to provide solutions to problems we’ve encountered 

in the development process of CWI Plus8FTUBZQSPEVDUTQFDJmD
XPSLing to solve difficulties exclusive to the application of CWI Plus8IJMFXF

cover many aspects of the operation, we assume in this section that the 

PXOFSBOEPSPQFSBUPSIBWFLOPXMFEHFPGQSPQFSMZPQFSBUJOH
NBJOUBJOing, and troubleshooting an insulation blowing machine and all its typical 

components. In addition, we do not address troubleshooting the operation 

of the insulation equipment or power generator. Those respective equipment manufacturers should be consulted for that information.

Problem: Difficulty installing tube into wall

Cause: )PMFESJMMFEUPPTNBMM

Solution:%SJMMMBSHFSIPMF

Cause: Tubing end angle cut incorrectly

Solution: Cut end of tube to approximately 45o angle

Cause: 5VCJOHLJOLFEPSCFOUBTBSFTVMUDBUDIJOHPOXBMM

 interior obstructions

Solution: Replace tube & rotate tube as it is inserted into the wall

Problem: Taking too much time to fill cavity

Cause: #SFBDIJODBWJUZmCFSnPXJOHUPBOVOXBOUFEBSFB

Solution: -PDBUFSFQBJSCSFBDI

Cause: Inadequate fiber flow through hose

Solution: Increase product gate opening on machine (in small increments)

Problem: Interior or exterior wall bursts

Cause: 8BMMJOBEFRVBUFMZBUUBDIFE

Solution: Re-fasten wall with nails or screws 

Cause: Using incorrect insulation machine with a positive-

 displacement air blower.

Solution: 6TFDPSSFDUNBDIJOFXJUIBOFMFDUSJDCMPXFSPSCBDLQSFTTVSF

 cutoff (Stewart only)

Cause: Incorrect application (drill & fill nozzle vs. tubing) 

Solution: Adjust accordingly

Problem: Continually drilling into interior wall obstacles

Cause: %SJMMJOHQBUUFSO

Solution: Adjust drilling pattern (up, down or to the side)

Problem: Material not moving in hose

Cause: Material plugged at end of tube

Solution: Remove tube & remove obstruction in tube

Cause: Excess material flow

Solution: Empty hose & close machine product feed gate

Cause: "JSMFBLBHF

Solution: &NQUZIPTFFOTVSFOPBJSJTMFBLJOHGSPNBSPVOEBMMIPTF

 connections. (use hose clamps & duct tape)

 

Cause: 8PSONBDIJOFBJSMPDLTFBMT

Solution: Replace seals

39
APPENDIX

&RVJQNFOU7FOEPST

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 1201 Spencerville Ave.

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0)

  1I

  XXXLSFOEMNBDIJOFDPN

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 3771 Monarch St., 

  10#PY

  'SFEFSJDL
$0

 Ph: 303.466.1611

 www.inteccorp.com

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  #SBDLMFZ(SBOHF

  )BMTF3PBE

  #SBDLMFZ
/PSUIBNQUPOTIJSF

 NN13 6FA United Kingdom

  1I

 ian@stewart-energy.com

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  8JMTIJSF$U4UF(

  0LMBIPNB$JUZ
0,

  1I

 www.sprayinsulation.com

 Reducing Nozzle: Spray Insulation Components

$PQZSJHIUa(VBSEJBO#VJMEJOH1SPEVDUT

This document may not be reproduced either in whole or in part without written 

QFSNJTTJPOGSPN(VBSEJBO#VJMEJOH1SPEVDUT

 a(VBSEJBO#VJMEJOH1SPEVDUT

#BUFTWJMMF3E
(SFFS
4$

r

www.guardianbp.com

40
Appendix A2.3: 

Guardian CWI Plus: 

Documentation for Weatherization / Retrofit 

None found. 

 

41
Appendix A3.1: 

Johns Manville Spider 

Documentation from Material Packaging 

 

42
43
 

44
Appendix A3.2a: 

Johns Manville Spider 

Documentation for Dense-Packing 

Sell Sheet, “JM Spider Blown-In Fiber Glass” 

 

45
“DENSE-PACK” APPLICATION 

JM Spider insulation offers many big advantages over cellulose in drill-and-fill applications. Incredibly easy 

to install, it’s convenient and saves time, while offering superior thermal and acoustical performance.

JM Spider insulation also provides up to 30% better airflow resistance than cellulose when installed at

recommended densities for site-built construction. Our unique design enables the fibers to more effectively 

fill tight spaces around pipes, wires and electrical boxes. For example, JM Spider insulation will fill 2x4 

cavities up to an impressive R-15 thermal rating and 2x6 cavities up to R-24. In addition, since fiber glass is 

naturally mold resistant, it does not encourage the growth of mold or mildew.

WHY JM SPIDER? 

Small Fiber Diameter:

• Superior thermal and acoustical performance

• Provides higher airflow resistance vs. cellulose

Small Nodule Size:

• Allows insulation to easily flow around obstacles within a wall cavity

• Allows for complete and uniform cavity fill

• Allows for use of small-diameter application hoses and mortar tools

• Minimizes potential for equipment plugging

• Won’t lose R-value due to natural convection

JM SPIDER®

BLOW-IN FIBER GLASS

PERFORMANCE ADVANTAGES 

• Won’t support mold growth

• Won’t rot or decompose

• Noncorrosive

• Noncombustible

• Won’t hold moisture

• Won’t lose R-value with age

• Primarily composed of sand, a

rapidly renewable resource

• Low dust, no itch, won’t burn skin or eyes

• Made without formaldehyde 

• Works with most types of blowing

machines designed to process

fiber glass insulation

• High coverage per bag

• Dry installation (no binder required)

• Uniform dense-pack cavity fill

• Won’t settle

• Contains no plastic, cardboard or other 

noninsulating debris

• Minimal chemical additive content; contains

no acidic fire-retardant chemicals

• Safe to use and install (contact JM for

Fiber Glass Health Indemnity

Agreement information)

• Contains at least 25% recycled glass

(5% pre-consumer, 20% post-consumer)

46
Distributed by:

Insulation Systems

717 17th Street (80202)

P.O. Box 5108

Denver, CO 80217-5108

(800) 654-3103

JM.com

BIC-697 04/10 © 2010 Johns Manville. Printed in USA.

JMRES100220

Printed on recycled paper.

FINER FIBER = BETTER AIRFLOW RESISTANCE, BETTER THERMAL PERFORMANCE

Fine-diameter JM Spider fiber creates a tortuous path for heat and airflow, resulting in high thermal and airflow resistance. JM Spider fiber is also very 

effective at scattering and absorbing IR radiation, which further improves R-value. Coarse-fiber cellulose has more direct airflow passages and poorer IR

blocking capability, which results in less resistance to heat and airflow.

Specification Comparison JM Spider Cellulose

Installed Density, pcf* 2.2 3.5 3.7 4.0

Bag Weight, lbs 30 30 30 30

Coverage @ 3.5", ft

2

/bag 47 29 28 26

Advertised R-value @ 3.5" 15 13 13 13

Tested R-value @ 3.5" 15.1 12 11.9 11.7

Airflow Resistance (lb/ft2)/(ft3/s) 46 22 26 33

Air Permeance, cfm/ft2 @ 50 Pa 2.3 4.4 3.5 2.6

*The recommended installed dense-pack density for JM Spider is 2.2 pcf for drill-and-fill application. Typical installed dense-pack densities for cellulose range from 3.0 to 3.5 pcf; some

weatherization agencies recommend 4.0 pcf to improve airflow resistance.

JM SPIDER FIBER GLASS COMPLIANCE

ASTM C764, ASTM E84, CAN/ULC S-702, CAN/ULC S-102, ULC S-129, ASTM C1149

HOW TO GET STARTED 

Visit specJM.com/retrofit or call (800) 654-3103 to learn more about JM Spider products, applications, training opportunities and additional resources.

JM Spider

Cellulose

JM Spider vs. Cellulose “Dense-Pack”

Thermal Performance

(ASTM C 518 Testing @ 3.5", 75oF Mean)

Installed Density, Ibs/ft3

R-Value

16

15

14

13

12

11

10

1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0

ASTM C 522 Airflow Resistance @ 3.5"

(50–225 Ipm flow rate per test point)

Installed Density, Ibm/ft

Airflow Resistance, (Ib

3

/ft f 2)/(ft3/s)

JM Spider

Cellulose

85.0

75.0

65.0

55.0

45.0

35.0

25.0

15.0

5.0

1.50 1.75 2.00 2.25 2.75 3.25 3.75 4.25 2.50 3.00 3.50 4.00 4.50 4.75

JM SPIDER VS. DENSE-PACK CELLULOSE THERMAL 

PERFORMANCE (ASTM C518 Testing @ 3.5", 75oF mean)

ASTM C 522 AIRFLOW RESISTANCE @ 3.5" DENSE-PACK 

APPLICATION (50–225 lpm flow rate per test point)

JM Spider has higher airflow resistance than cellulose. JM Spider provides 4.3 R-value per inch (R-15 @ 3.5").

X100 SEM PHOTOMICROGRAPHS

JM Spider Fiber Cellulose Fiber

47
Appendix A3.2b: 

Johns Manville Spider 

Documentation for Dense-Packing 

Spec Sheet, “Dense Pack JM Spider Insulation for Drill and Fill” 

 

48
PERFORMANCE ADVANTAGES

t Improves indoor air quality – because it’s 

made without formaldehyde.

t Energy efficient – provides superior resistance 

to heat transfer with R-values up to R-15 in a 

2x4 cavity.

t Completely fills the cavity and does not 

settle–the small nodules of fiber glass are 

resilient and do not deteriorate or lose 

performance with time. 

t Controls sound – reduces transmission of 

sound through exterior and interior walls 

and floor/ceiling assemblies. See the 

JM Spider insulation Acoustical Performance 

Advantages sheet (BID-0080) for details.

t Easy to install – installs at a rate per cavity 

similar to dense-packed cellulose with 

significantly less plugging and less dust. 

t Mold and mildew resistant – fiber glass is 

naturally mold resistant. 

t Fire resistant and noncombustible

t Noncorrosive – does not accelerate corrosion 

of pipes, wiring or metal studs.

t Durable – will not rot, mildew or otherwise 

deteriorate. JM Spider insulation will not 

hold moisture or permanently lose R-value.

t Small nodule or tuft size allows the product to 

easily flow around obstacles, such as wiring, 

and through small-diameter mortar tools.

t Higher installed R-value per inch vs. cellulose 

(typically more than 20 percent higher R value 

up to R-4.3 per inch).

t Works with most types of blowing machines 

designed to process fiber glass insulation.

t Provides significantly higher airflow 

resistance than cellulose (per ASTM C522 

measurements).

Dense Pack 

JM Spider® 

Insulation

for Drill and Fill 

JM FORMALDEHYDE-FREETM FIBER GLASS INSULATION

JM Formaldehyde-freeTM fiber glass building insulation offers the thermal and acoustical performance 

you expect from fiber glass—and it improves indoor air quality because it’s made without formaldehyde. 

Why is that important? Because reducing overall formaldehyde levels in the home creates a healthier 

living environment, and choosing JM Formaldehyde-freeTM insulation is one way of achieving that goal. 

JM offers a complete line of Formaldehyde-freeTM fiber glass building insulation. Visit specJM.com or 

JMhomeowner.com for more information.

PRODUCT DESCRIPTION

JM Spider insulation offers many big advantages over cellulose in drill-and-fill applications. Incredibly 

easy to install, it’s convenient and saves time, while offering superior thermal and acoustical performance. 

JM Spider insulation also provides up to 30 percent better airflow resistance than cellulose when installed 

at recommended densities for site-built construction. Our unique design enables the fibers to more 

effectively fill tight spaces around pipes, wires and electrical boxes. For example, JM Spider insulation 

will fill 2x4 cavities up to an impressive R-15 thermal rating and 2x6 cavities up to R-24. In addition, 

because fiber glass is naturally mold resistant, it does not encourage the growth of mold or mildew. 

APPLICATIONS

Exterior Walls – Drill and fill through:

t-BQXPPEBOETIJQCPBSETJEJOH t.BTPOSZ	CSJDL
TUPOFPSCMPDL


t8PPECBTFETIFFUTJEJOH  t7JOZMPGPUIFSOPOXPPETJEJOH	NFUBM
FUD


	QBSUJDMFCPBSE
QMZXPPE
FUD
 t4UVDDP

Interior Walls – Drill and fill through:

t(ZQTVNCPBSE  t4UVDDP

t1MBTUFSMBUI  t5JMFNBTPOSZ

JM Spider insulation also works for weatherization of other exterior cavities such as bonus room floors, 

cantilevered areas and cathedral ceilings that do not require venting. For these closed cavities, follow 

the same installation procedures as walls. For open cavities such as floors over crawl spaces, dense pack 

JM Spider fiber behind netting. (For crawl space floors, be sure to consult the local code requirements 

for vapor retarders and contact BIBCA if you need information and training on dense packing JM Spider 

insulation behind netting.) It’s also a good idea to install JM Spider insulation in interior walls that 

contain supply plumbing and PVC waste drains to significantly reduce unwanted noise. Contact your 

local JM sales representative for availability of JM Spider insulation. Visit specJM.com for additional 

information, including information on installing.

RECOMMENDED STORAGE AND TRANSPORT

Store insulation indoors. Keep insulation clean and dry at all times. When transporting, cover completely 

with a waterproof tarpaulin as necessary.

SPECIFICATION COMPLIANCE

+.4QJEFSJOTVMBUJPONFFUT"45.$
i4UBOEBSE4QFDJGJDBUJPOGPS.JOFSBM'JCFS-PPTF'JMM5IFSNBM

Insulation.” JM Spider system meets all building code fire test requirements for concealed and exposed 

insulation. (See following page for a complete list of test results.)

PACKAGING

JM Spider fiber glass insulation is available in 30-lb. bags. 

SHORT FORM SPECIFICATIONS 

All insulation shown on drawings or specified herein shall be Dense Packed JM Spider® Fiber as 

manufactured by Johns Manville. Thermal resistance “R” (RSI) values of the insulation shall be R (RSI) 

________in ceilings, R (RSI) _________in walls and R (RSI) _________in floors over unheated spaces.

LIMITATIONS OF USE 

Check applicable building codes.

49
Distributed by:

Visit us at specJM.com 

Or call: (800) 654-3103

Johns Manville 

Insulation Systems

717 17th Street 

Denver, CO 80202 

(800)-654-3103 

specJM.com

BID-0108 02/12 (Replaces 07/09) © 2012 Johns Manville

Dense Pack JM Spider® Insulation

for Drill and Fill 

Technical specifications as shown in this literature are intended to be used as general guidelines only. The physical and chemical properties of JM Spider insulation listed here in represent 

typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject 

to change without notice. Any references to numerical flame-spread or smoke-developed ratings are not intended to reflect hazards presented by these or any other materials under 

actual fire conditions. Check with the sales office nearest you for current information. All Johns Manville products are sold subject to Johns Manville’s Limited Warranty and Limitation of 

Remedy. For a copy of the Johns Manville Limited Warranty and Limitation of Remedy or for information on other Johns Manville thermal and acoustical insulation and systems, call the 

800 number or write to the address, both listed below.

TEST DATA

Test Method Results Test Method Results

ASTM E84 and CAN/6-$4

Surface Burning

Flame spread less than 25, 

smoke developed less than 50

ASTM C764 

Corrosiveness

No greater than sterile cotton for steel, 

copper, aluminum

ASTM E136 

Combustion Characteristics

Pass, indicating noncombustible material ASTM C518 

Thermal Performance – 

Heat Flow Meter

See coverage chart for standard R-values

ASTM E970 

Critical Radiant Flux

(SFBUFSUIBOX/sq cm, 

passing for exposed attic installation

ASTM C1104/C1104M 

Water Vapor Sorption

5% or less by weight

ASTM C1338 

Fungi Resistance of 

Insulation Materials

Pass, with no growth ASTM C1304 

Odor Emission

No objectionable odor

"45.(

Fungi Resistance of 

Synthetic Polymeric Materials

Pass, with no growth ES Section 01350 

VOC Emissions

Pass, with no hazardous emissions

JM SPIDER PREMIUM FIBER GLASS BLOWING WOOL INSULATION

NOMINAL 30-LB. BAG COVERAGE CHART FOR CLOSED CAVITY APPLICATION

Thermal Resistance

Cavity Depth/ 

Insulation Thickness Installed Density

Minimum Weight

per Area

Number of Bags per 

1,000 Sq. Ft.

Maximum Coverage

per Bag

R-value inches lbs/ft3 lbs/ft2 bags ft2

/bag

14.8

3.50

(normal 2x4)

1.8 0.525 17.5 57.1

15.0 2.0 0.583 19.4 51.4

15.1 2.2 0.642 21.4 46.8

15.2 2.4 0.700 23.3 42.9

15.3 2.6 0.758 25.3 39.6

23.3

5.50

(normal 2x6)

1.8 0.825 27.5 36.4

23.6 2.0 0.917 30.6 32.7

23.8 2.2 1.008 33.6 29.8

23.9 2.4 1.100 36.7 27.3

24.1 2.6 1.192 39.7 25.2

The coverage per bag shown in the above chart is for the unframed area (cavities only) and does not account for the space taken up by wall studs, plates, headers, corners, 

window framing, etc. Depending on the construction details in a given structure, gross coverage for the overall wood-framed wall area may vary.

JMRES110380

50
Appendix A3.3: 

Johns Manville Spider 

Documentation for Weatherization / Retrofit 

None Found. 

 

51
Appendix A4.1: 

Knauf EcoFill Wx 

Documentation from Packaging 

 

52
53
54
 

55
Appendix A4.2: 

Knauf EcoFill Wx 

Documentation for Dense-Packing 

Fact Sheet, “Knauf EcoFill Wx Blowing Insulation” 

 

56
Knauf EcoFillTM Wx

Blowing Insulation

Fact Sheet

www.knaufi nsulation.us

BW-F-24 NOV 2010

Knauf Insulation GmbH One Knauf Drive, Shelbyville, IN 46176 Tel: (800) 825-4434 ext. 8300 FAX: (317) 398-3675

© 2010 Knauf Insulation GmbH. 

What you should know about R-Values. 

The chart shows the R-value of this insulation. “R” 

means resistance to heat flow. The higher the R-value, 

the greater the insulating power. Compare insulation 

R-values before you buy. There are other factors to 

consider. The amount of insulation you need depends 

mainly on the climate you live in. Also, your fuel 

savings from insulation will depend upon the climate, 

the type and size of your house, the amount of insulation already in your house, and your fuel use patterns 

and family size. If you buy too much insulation, it will 

cost you more than what you’ll save on fuel. To get the 

marked R-value, it is essential that this insulation be 

installed properly.

Sidewall Installation: EcoFillTM Wx Blow-in-Blanket 

System has been designed to be dense-packed to a 

density of 2.2 PCF in sidewalls of existing structures 

and should be installed by professionals.

Note: The chemical and physical properties of EcoFillTM

Wx Fiber Glass Blowing Insulation represent average 

values determined in accordance with accepted test 

methods. The data is subject to normal manufacturing 

and testing variations. The data is supplied as a 

technical service and is subject to change without 

notice. 

Check with your Knauf Insulation sales representative 

to ensure information is current.

This is Fiber Glass Blowing Insulation. Read this before you buy.

Bag Net Weight - Nominal 30 lbs., Minimum 29 lbs.

Coverage and installation data were determined using a Volu-Matic® II blowing machine in 3rd gear with 13" gate opening, 2.0 psi air pressure, 150' 

of 3" diameter internally-corrugated hose.

* “R” means resistance to heat fl ow. The higher the R-value, the greater the insulating power. To get the marked R-value, it is essential that this 

 insulation be installed properly. If you do it yourself, get instructions and follow them carefully. Instructions do not come with this package.

**Based on a third party 2-year settling study, the predicted settlement over a 20-year period would be 1 percent or less. This amount of settling is 

 thermally insignifi cant. Therefore, the installed and settled thicknesses are effectively the same.

 Volu-Matic® II is a registered trademark of Unisul.

Open Attic Application

R-Value* Bags/1,000 SF

Maximum

Coverage

Minimum

Weight

Initial

 Installed

Thickness

Minimum

Settled

Thickness**

To obtain an

insulation

resistance

(R-value) of:

The number of 

bags/1,000 SF

of net area should 

not be less than:

Contents of this 

bags should

not cover

more than:

The weight/SF

of installed

insulation should

not be less than:

Installed

insulation

should not 

be less than:

Installed

insulation

should not 

be less than:

R-60 33.2 30.1 SF .995 lbs. 20.000" 20.000"

R-49 26.4 37.9 SF .791 lbs. 16.625" 16.625"

R-44 23.3 43.0 SF .698 lbs. 15.000" 15.000"

R-38 19.8 50.5 SF .595 lbs. 13.125" 13.125"

R-30 15.3 65.5 SF .458 lbs. 10.500" 10.500"

R-26 13.2 75.8 SF .396 lbs. 9.250" 9.250"

R-22 11.0 91.0 SF .330 lbs. 7.875" 7.875"

R-19 9.4 105.8 SF .283 lbs. 6.875" 6.875"

R-13 6.3 158.5 SF .189 lbs. 4.750" 4.750"

R-11 5.2 190.5 SF .157 lbs. 4.000" 4.000"

Knauf EcoFill® Wx Blowing Insulation is certifi ed for indoor air quality as a low emitting 

product by The GREENGUARD Environmental InstituteTM to both the GREENGUARD 

Certifi cation ProgramSM and the more stringent GREENGUARD For Children and 

SchoolsTM standard. www.greenguard.org

Framing

(in inches)

Cavity 

Depth

(in inches)

R-Value*

To obtain an 

insulation 

resistance of:

Density

(cu. ft.)

Bags Per 

1000 SF

The number of 

bags per 1000 

square feet of net 

area should not be 

less than:

Maximum 

Coverage 

Per Bag

Contents of this 

bag should not 

cover more than:

Net Minimum 

Weight per SF

The weight per 

square feet of 

installed insulation 

should not be 

less than:

2 x 4 3.50 R-15 2.2 lbs. 21.4 bags 46.8 sq. ft. 0.64 lbs.

2 x 6 5.50 R-23 2.2 lbs. 33.6 bags 29.8 sq. ft. 1.01 lbs.

2 x 8 7.25 R-31 2.2 lbs. 44.3 bags 22.6 sq. ft. 1.33 lbs.

2 x 10 9.25 R-39 2.2 lbs. 56.6 bags 17.7 sq. ft. 1.70 lbs.

Cavity Wall Applications

57
Appendix A4.3: 

Knauf EcoFill Wx 

Documentation for Weatherization / Retrofit 

Data Sheet, “EcoFill Wx Glasswool Blowing Insulation for 

Weatherizing Attics and Sidewalls” 

 

58
Data Sheet BW-DS-08 03-12

Glasswool Blowing 

Insulation for 

Weatherizing Attics and Sidewalls

®

59
EcoFill® Wx Glasswool Insulation for Weatherizing Attics and Sidewalls

Description

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Application

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Features and Benefits

Excellent Thermal Properties for Sidewalls:

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 WHPSHUDWXUHFRQWURO

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And Attics:

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Saves Warehouse Space

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Better Coverage than Cellulose

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Sustainability

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Improves Crew Productivity

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Strong Poly Bag Packaging

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Indoor Air Quality

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Non-combustible

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Resists Microbial Growth

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Specification Compliance

 $670&7\SH,

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Technical Data

Air Infiltration Resistance 

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Noise Reduction

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Surface Burning Characteristics

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Critical Radiant Flux (ASTM E 970)

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Moisture Vapor Sorption (ASTM C 1104)

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Corrosion (ASTM C 764)

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Microbial Growth (ASTM C 1338)

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Non-Combustibility (ASTM E 136)

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Thermal Performance

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60
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Equipment Required

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Glasswool and Mold

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Notes

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For more information call (800) 825-4434 ext. 8300

or visit us online at www.knaufinsulation.us

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RI

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R-Value* Bags/1,000 SF

Maximum

Coverage

Minimum

Weight

Initial

 Installed

Thickness

Minimum

Settled

 Thickness**

To obtain an

insulation

resistance

(R-value) of:

The number of 

bags/1,000 SF

of net area should 

not be less than:

Contents of this 

bags should

not cover

more than:

The weight/SF

of installed

insulation should

not be less than:

Installed

insulation

should not 

be less than:

Installed

insulation

should not 

be less than:

R-60  6) OEV  

R-49  6) OEV  

R-44  6) OEV  

R-38  6) OEV  

R-30  6) OEV  

R-26  6) OEV  

R-22  6) OEV  

R-19  6) OEV  

R-13  6) OEV  

R-11  6) OEV  

 Open Attic Application




	





 Air Flow Resistance vs. Density

500,000

1,000,000

1,500,000

2,000,000

2,500,000

3,000,000

3,500,000

4,000,000

4,500,000

1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 2.2

EcoFill Wx

Cellulose

Air Flow Resistance, (Pascal) seconds per cubic meter

Density, pounds per cubic foot

Ecofill Wx Cellulose A Cellulose B Cellulose C

See back page for Cavity Wall Applications

61
Knauf EcoFill® Wx Glasswool Blowing Insulation is certified 

for indoor air quality as a low emitting product by The 

GREENGUARD Environmental Institute to both the GREENGUARD 

Indoor Air Quality Certification ProgramSM and the more 

stringent GREENGUARD Children & Schools standard and is 

verified to be formaldehyde free. 

www.greenguard.org

Knauf Insulation GmbH 

One Knauf Drive

Shelbyville, IN 46176 

Sales and Marketing 1-(800) 825-4434, ext. 8300 

Technical Support 1-(800) 825-4434, ext. 8212

Fax 1-(317) 398-3675

Information info.us@knaufinsulation.com

World Wide Web www.knaufinsulation.us

©2012 Knauf Insulation GmbH.

 Cavity Wall Application

Framing

Cavity 

Depth 

R-Value*

To obtain an 

insulation 

resistance 

of: Density

Bags per 1000 SF

The number of bags 

per 1,000 square 

feet of net area 

should not be 

less than:

Maximum 

Coverage

 per Bag

Contents of this 

bag should not 

cover more than:

Net Minimum 

Weight per SF

The weight per 

square feet of 

installed insulation 

should not 

be less than:

Ǝ[Ǝ Ǝ  OEVFXIW EDJV VTIW OEV

Ǝ[Ǝ Ǝ  OEVFXIW EDJV VTIW OEV

Ǝ[Ǝ Ǝ OEVFXIW EDJV VTIW OEV

Ǝ[Ǝ Ǝ  OEVFXIW EDJV VTIW OEV

LEED Eligible Product 

Use of this product may help 

building projects meet green 

building standards as set by 

the Leadership in Energy and 

Environmental Design (LEED) 

Green Building Rating System. 

Credit 4.1 - 4.2 Recycled Content 

Credit 5.1 - 5.2 Regional Materials

This product has been 

tested and is certified 

to meet the EUCEB 

requirements.

62
Appendix A5.1: 

Owens Corning ProPink L77 

Documentation on Material Packaging 

 

63
64
65
Appendix A5.2a: 

Owens Corning ProPink L77 

Documentation for Dense-Packing 

Brochure, “Introducing ProPink L77 Loosefill Insulation” 

 

66
HIGH PERFORMANCE FIBERIZING TECHNOLOGY

Owens Corning developed a new fiber which when blown creates a effectively distributed network of thermal reservoirs to resist heat transfer. This High Performance Fiberizing Technology produces a fiber constructionthat achieves a higher thermal performance in blownapplications.

PROPRIETARY MANUFACTURING PROCESSTo produce PROPINK® L77 LooseFill Insulation, Owens

Corning developed a proprietary manufacturing processspecifically for loosefill products. This new process resulted ina yield improvement of 18% in terms of product performance.

VERSATILE MULTI-USE APPLICATION PROPINK® L77 LooseFill Insulation has been designed

for use in walls, attics, cathedral ceilings and floors.

AIR INFILTRATION IN WALLSPROPINK® L77 LooseFill Insulation also offers

exceptional performance for air-infiltration controland thermal protection.

s Easily installed in walls and improved nesting for 

compaction

s Can now be “dense packed” into walls at an installed

density of up to 2.50 pounds per cubic foot*

s Achieves an airflow reduction equal to cellulose, while

providing R-Value greater than cellulose**

PROPINK® L77 LooseFill Insulation exhibits

unsurpassed versatility—for installation,flexibility, performance, and productivity.

WHY PINK IS GREENTM

By delivering solutions that conserve energy and protect the environment, Owens Corning is helping make the world a better place, one community at a 

time. We manufacture building materials that save energy, reduce reliance on fossil fuels and decrease greenhouse gas emissions around the world.

OWENS CORNING INSULATING SYSTEMS, LLCONE OWENS CORNING PARKWAYTOLEDO, OHIO, USA 436591-800-GET-PINK®www.owenscorning.com

PROPINK L77 LOOSEFILL INSULATION THE HIGHEST COVERAGE IN THE INDUSTRY THROUGH YIELD IMPROVEMENT

A new High Performance Fiberizing Technology boasts effectively distributed 

thermal reservoirs (see above) to achieve and maintain industry-standard 

thermal requirements with less glass material (see below).

INTRODUCINGPROPINK

® L77 LOOSEFILL INSULATION Leave it to Owens Corning, the pioneer of fiberglass, to create a new fiber, loosefill product and manufacturing

process that is so efficient and versatile, it is revolutionizing the industry. No other loosefill insulation measuresup to its coverage, performance and energy-efficiency. PROPINK® L77 LooseFill Insulation leads the 

industry in thermal performance and yield.

OLDER FIBERS NEW HIGH PERFORMANCE 

FIBERIZING TECHNOLOGY

PROPINK® L77 LOOSEFILL INSULATION blows faster, is more energy-efficient, 

covers more square footage per bag, and can be used for multiple applications.

INSULATION THAT WORKS AS HARD AS YOU DO

PROPINK® L77 INSULATION APPLICATION CHARTS(information applies to new construction and retrofit applications.)(NOMINAL BAG WEIGHT 33 LBS)

This product shows virtually no settling. This information applies to new construction and retro applications. Unisol Volu-Matic III machine was used to determine the coverage information above. The machine was set up in 3rd gear, with a 75% open gate and a 3” hose, blowing the wool out in a 10 ft. arc.

R-VALUE BAGS PER 

1000 SQ. FT.

MAX NET

COVERAGE

MIN WT/SQ. 

FT.

MINIMUM

THICKNESS

(IN)

MINIMUM

SETTLED 

THICKNESS

(IN)

R-13 5.5 182.9 0.180 4.75 4.75R-19 8.1 124.2 0.266 6.75 6.75R-22 9.4 106.3 0.311 7.75 7.75R-26 11.2 89.6 0.368 9.00 9.00R-30 13.0 77.0 0.428 10.25 10.25R-38 16.8 59.5 0.555 12.75 12.75R-44 20.1 49.8 0.662 14.75 14.75R-49 22.6 44.2 0.747 16.25 16.25R-60 28.5 35.1 0.940 19.50 19.50

ATTICS

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE 

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-13 3.5 (2X4) 1.3 87.0 11.5 0.379R-15 3.5 (2X4) 1.5 75.4 13.3 0.438R-21 5.5 (2X6) 1.3 55.4 18.1 0.596R-24 5.5 (2X6) 1.8 40.0 25.0 0.825

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-28 2X8 1.3 42.0 23.8 0.785R-36 2X10 1.3 32.9 30.4 1.002R-44 2X12 1.3 27.1 36.9 1.219

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-31 2X8 1.4 39.0 25.6 0.846R-39 2X10 1.4 30.6 32.7 1.079R-48 2X12 1.5 23.5 42.6 1.406

WALLS

CATHEDRAL CEILINGS FLOORS

INCHES OF INSULATION TO ACHIEVE R-30

AIR FLOW REDUCTION (%) INSTALLED R-VALUE (2X4 WALL CAVITY)

PROPINK

L77

2.5 pct

CELLULOSE

3.7 pct

49% 16 49%

12.6

PROPINK

L77

2.5 pct

CELLULOSE

3.7pct

PROPINK®

L77

LOOSEFILL INSULATION 

MULTI-USE APPLICATION

PERFECT FOR WALLS, ATTICS, 

CATHEDRAL CEILINGS 

AND FLOORS

INTRODUCING

18% YIELD

IMPROVEMENT 

HIGHEST COVERAGE 

IN THE INDUSTRY

11

10

9

12

PROPINK

L77 JETSTREAM

73.31 CLIMATE PRO ATTIC GUARD PROPINK RED BAG INSULSAFE SP

10.25"

11.5"

10.38"

11.75"

12.40"

10.88"

Source: Comparative Study on Air Infiltration by NAHB p y

Research Center, y10/09

PROPINK® L77 Loosefill Insulation carries the

GREENGUARD® Certification, an industry

independent, third-party testing program for low

emitting products and materials. In fact, OwensCorning was the first insulation manufacturer toqualify for the stringent GREENGUARD® ProductEmission Standard for Children and Schools.Owens Corning is the first insulation and masonryveneer manufacturer to receive NAHB ResearchCenter GREEN certification which helps builders and

designers select products that meet specific green

practices and can earn points towards the National

Green Building Standard.

Owens Corning glass fiber and foam products made inNorth America are certified for their recycled content

by Scientific Certification Systems (SCS). Our glass

fiber products use an average of 50% recycled glass

content, and our rigid foam insulation uses an average 

of 20% recycled content, with all foam scrap recycled

back into the process instead of going to landfills

Owens Corning is an ENERGY STAR Partner. ENERGY STAR is a joint program of the U.S. EnvironmentalProtection Agency and the U.S. Department of Energyhelping us all save money and protect the environment through energy efficient products and practices.MBDC Cradle-to-Cradle CertifiedCM PROPINK® L77Loosefill Insulation at the Silver level. This certificationmeans a product meets criteria in a number of areas

which include: safe and healthy materials; design for 

reutilization (e.g. recycling); energy efficiency; efficient

water consumption and the deployment of socially

responsible strategies..

Printed in U.S.A. May 2011. THE PINK PANTHER & © 1964–2011 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The color PINK is a registered trademark of Owens Corning. ©2011 Owens Corning.Energy Star and the Energy Star logo are registered trademarks of the Environmental Protection Agency. The GREENGUARD INDOOR AIR QUALITY CERTIFIED Mark is a registered certification mark used under license through GREENGUARD Environmental Institute. Patents Pending

67
HIGH PERFORMANCE FIBERIZING TECHNOLOGY

Owens Corning developed a new fiber which when blown creates a effectively distributed network of thermal reservoirs to resist heat transfer. This High Performance Fiberizing Technology produces a fiber constructionthat achieves a higher thermal performance in blownapplications.

PROPRIETARY MANUFACTURING PROCESSTo produce PROPINK® L77 LooseFill Insulation, Owens

Corning developed a proprietary manufacturing processspecifically for loosefill products. This new process resulted ina yield improvement of 18% in terms of product performance.

VERSATILE MULTI-USE APPLICATION PROPINK® L77 LooseFill Insulation has been designed

for use in walls, attics, cathedral ceilings and floors.

AIR INFILTRATION IN WALLSPROPINK® L77 LooseFill Insulation also offers

exceptional performance for air-infiltration controland thermal protection.

s Easily installed in walls and improved nesting for 

compaction

s Can now be “dense packed” into walls at an installed

density of up to 2.50 pounds per cubic foot*

s Achieves an airflow reduction equal to cellulose, while

providing R-Value greater than cellulose**

PROPINK® L77 LooseFill Insulation exhibits

unsurpassed versatility—for installation,flexibility, performance, and productivity.

WHY PINK IS GREENTM

By delivering solutions that conserve energy and protect the environment, Owens Corning is helping make the world a better place, one community at a 

time. We manufacture building materials that save energy, reduce reliance on fossil fuels and decrease greenhouse gas emissions around the world.

OWENS CORNING INSULATING SYSTEMS, LLCONE OWENS CORNING PARKWAYTOLEDO, OHIO, USA 436591-800-GET-PINK®www.owenscorning.com

PROPINK L77 LOOSEFILL INSULATION THE HIGHEST COVERAGE IN THE INDUSTRY THROUGH YIELD IMPROVEMENT

A new High Performance Fiberizing Technology boasts effectively distributed 

thermal reservoirs (see above) to achieve and maintain industry-standard 

thermal requirements with less glass material (see below).

INTRODUCINGPROPINK

® L77 LOOSEFILL INSULATION Leave it to Owens Corning, the pioneer of fiberglass, to create a new fiber, loosefill product and manufacturing

process that is so efficient and versatile, it is revolutionizing the industry. No other loosefill insulation measuresup to its coverage, performance and energy-efficiency. PROPINK® L77 LooseFill Insulation leads the 

industry in thermal performance and yield.

OLDER FIBERS NEW HIGH PERFORMANCE 

FIBERIZING TECHNOLOGY

PROPINK® L77 LOOSEFILL INSULATION blows faster, is more energy-efficient, 

covers more square footage per bag, and can be used for multiple applications.

INSULATION THAT WORKS AS HARD AS YOU DO

PROPINK® L77 INSULATION APPLICATION CHARTS(information applies to new construction and retrofit applications.)(NOMINAL BAG WEIGHT 33 LBS)

This product shows virtually no settling. This information applies to new construction and retro applications. Unisol Volu-Matic III machine was used to determine the coverage information above. The machine was set up in 3rd gear, with a 75% open gate and a 3” hose, blowing the wool out in a 10 ft. arc.

R-VALUE BAGS PER 

1000 SQ. FT.

MAX NET

COVERAGE

MIN WT/SQ. 

FT.

MINIMUM

THICKNESS

(IN)

MINIMUM

SETTLED 

THICKNESS

(IN)

R-13 5.5 182.9 0.180 4.75 4.75R-19 8.1 124.2 0.266 6.75 6.75R-22 9.4 106.3 0.311 7.75 7.75R-26 11.2 89.6 0.368 9.00 9.00R-30 13.0 77.0 0.428 10.25 10.25R-38 16.8 59.5 0.555 12.75 12.75R-44 20.1 49.8 0.662 14.75 14.75R-49 22.6 44.2 0.747 16.25 16.25R-60 28.5 35.1 0.940 19.50 19.50

ATTICS

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE 

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-13 3.5 (2X4) 1.3 87.0 11.5 0.379R-15 3.5 (2X4) 1.5 75.4 13.3 0.438R-21 5.5 (2X6) 1.3 55.4 18.1 0.596R-24 5.5 (2X6) 1.8 40.0 25.0 0.825

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-28 2X8 1.3 42.0 23.8 0.785R-36 2X10 1.3 32.9 30.4 1.002R-44 2X12 1.3 27.1 36.9 1.219

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-31 2X8 1.4 39.0 25.6 0.846R-39 2X10 1.4 30.6 32.7 1.079R-48 2X12 1.5 23.5 42.6 1.406

WALLS

CATHEDRAL CEILINGS FLOORS

INCHES OF INSULATION TO ACHIEVE R-30

AIR FLOW REDUCTION (%) INSTALLED R-VALUE (2X4 WALL CAVITY)

PROPINK

L77

2.5 pct

CELLULOSE

3.7 pct

49% 16 49%

12.6

PROPINK

L77

2.5 pct

CELLULOSE

3.7pct

PROPINK®

L77

LOOSEFILL INSULATION 

MULTI-USE APPLICATION

PERFECT FOR WALLS, ATTICS, 

CATHEDRAL CEILINGS 

AND FLOORS

INTRODUCING

18% YIELD

IMPROVEMENT 

HIGHEST COVERAGE 

IN THE INDUSTRY

11

10

9

12

PROPINK

L77 JETSTREAM

73.31 CLIMATE PRO ATTIC GUARD PROPINK RED BAG INSULSAFE SP

10.25"

11.5"

10.38"

11.75"

12.40"

10.88"

Source: Comparative Study on Air Infiltration by NAHB p y

Research Center, y10/09

PROPINK® L77 Loosefill Insulation carries the

GREENGUARD® Certification, an industry

independent, third-party testing program for low

emitting products and materials. In fact, OwensCorning was the first insulation manufacturer toqualify for the stringent GREENGUARD® ProductEmission Standard for Children and Schools.Owens Corning is the first insulation and masonryveneer manufacturer to receive NAHB ResearchCenter GREEN certification which helps builders and

designers select products that meet specific green

practices and can earn points towards the National

Green Building Standard.

Owens Corning glass fiber and foam products made inNorth America are certified for their recycled content

by Scientific Certification Systems (SCS). Our glass

fiber products use an average of 50% recycled glass

content, and our rigid foam insulation uses an average 

of 20% recycled content, with all foam scrap recycled

back into the process instead of going to landfills

Owens Corning is an ENERGY STAR Partner. ENERGY STAR is a joint program of the U.S. EnvironmentalProtection Agency and the U.S. Department of Energyhelping us all save money and protect the environment through energy efficient products and practices.MBDC Cradle-to-Cradle CertifiedCM PROPINK® L77Loosefill Insulation at the Silver level. This certificationmeans a product meets criteria in a number of areas

which include: safe and healthy materials; design for 

reutilization (e.g. recycling); energy efficiency; efficient

water consumption and the deployment of socially

responsible strategies..

Printed in U.S.A. May 2011. THE PINK PANTHER & © 1964–2011 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The color PINK is a registered trademark of Owens Corning. ©2011 Owens Corning.Energy Star and the Energy Star logo are registered trademarks of the Environmental Protection Agency. The GREENGUARD INDOOR AIR QUALITY CERTIFIED Mark is a registered certification mark used under license through GREENGUARD Environmental Institute. Patents Pending

68
Use less insulation for each job with increased

thermal performance.

Recognize better productivity in your warehouse and on your blow trucks—use PROPINK® L77

LooseFill Insulation across multiple applications. 

Improve crew productivity with increased 

thermal performance and consistent quality.

WAREHOUSE PRODUCTIVITYs With the coverage increase you’ll use less—reducing

space allocation in your warehouse for inventory. 

s Multiple applications mean the inventory you

carry turns faster. 

PERFORMANCEPROPINK® L77 LooseFill Insulation provides the highest

yield of any loosefill insulation currently on the market.

PRODUCTIVITYPROPINK® L77 LooseFill Insulation is certified for use in

multiple applications, including walls, attics, cathedral ceilings and

floors in new construction and retrofit applications.

PROFITABILITYPROPINK® L77 LooseFill Insulation saves you time on 

every job because you need 15% less product to insulate the 

same area (compared to red bag). 

BLOW TIMEr Blowing time is reduced by 15% depending on

blow rates used for each product to insulate the

same area (compared to red bag).

Owens Corning has been the leader in producing high-quality building materials for over 70 years. Almost every major technological innovation in glass fiber technology has been the result of our meeting the needs 

of our customers. That’s why our insulating products are rated Number One in Builder Magazine Brand UseStudy* for the last 16 years.

Our partnership with professional installers across the country has resulted in a new loosefill formulationthat’s so versatile, it’s changing the way installers work, reducing the amount of time on each job. Withproducts—like PROPINK® L77 LooseFill Insulation—you increase your productivity on each and every job 

because of enhanced coverage, thermal performance and more consistent quality. PROPINK® L77 Insulation 

will make your crews more productive, while supplying an exceptional product to your customers. After all, only Owens Corning could perfect insulation so that it works as hard as you do.

* Hanley Wood, 2010

PERFORMANCE. PRODUCTIVITY. PROFITABILITY.

PROPINK L-77

LOOSEFILL INSULATION

UNBONDED 

LOOSEFILL INSULATION 

(RED BAG)

FOR INSULATION THAT WORKS AS HARD AS YOU DO, CHECK OUT PROPINK FOR INSULATION THAT WORKS AS HARD AS YOU DO ® L 7 7 L OOS EFILL IN S U LATI O N . WANT TO KN OW M O R E ? C ALL YO U R S ALE S REP O R V I S IT WWW.OW E N SCO RNIN G.CO M .

INNOVATION IN VERSATILITY

s (IGHEST COVERAGEUSE LESS PRODUCT TO

achieve the same R-Value

s 3AVE SPACE IN YOUR WAREHOUSEs 3AVE SPACE ON YOUR TRUCKs )MPROVE LABOR PRODUCTIVITYUNLOAD

trucks faster, spend less time managing inventory

s 5SE ONE PRODUCT FOR MANY APPLICATIONSs /PTIMIZE INVENTORY ON HANDnIMPROVING

your inventory turns

s 3AVE TIME DURING INSTALLATION  HELP

eliminate builder call backs

s -AXIMIZE ONE OF YOUR MOST VALUED

assets—your blow truck

HIGHER PRODUCTIVITY AND BETTER PROFITABILITY FOR YOU, YOUR CREW AND YOUR BUSINESS.

ADVANTAGES

PUT PROPINK® L77 LOOSEFILL 

INSULATION TO WORK FOR YOU

PROPINK® L77 LooseFill Insulation isn’t just a better 

product, it’s a better product whose performance directly impacts your productivity and profitability.PROPINK® L77 LOOSEFILL INSULATION DOES MORE THAN WORK—IT WORKSFOR YOU!

BETTER COVERAGEs A single 33-pound bag provides 77 square feet of 

coverage at R-30 in attic applications. 

s That’s a coverage increase of nearly 18% over

PROPINK® Unbonded LooseFill Insulation(red bag).

BLOW TRUCK PRODUCTIVITYr When a blow truck leaves the shop with PROPINK® L77

Insulation, it provides 18% more coverage—saving fuel costs and improving labor productivity.

MACHINE SETTINGs Owens Corning provides recommended machine

settings specific to PROPINK® L77 LooseFill

Insulation to ensure quick and easy installation.

s The product’s consistent quality requires only minor

blowing machine changes during installation, as opposed to complete recalibration.

For appropriate machine settings, call1-800-GET-PINK for more information.

2000

1000

PROPINK

L77

1297

1324

JETSTREAM 73.31

1764

CLIMATE

PRO

1529

PROPINK

RED BAG

1490

INSULSAFE

SP

2500

1500

BAGS OF LOOSEFILL INVENTORY RE

3000

QUIRED FOR

100,000 SQ/FT OF ATTIC COVERAGE AT R-30

CELLULOSE

2600

8000

6000

4000

1000012000

BLOW TRUCK CAPACITY(Assuming 150 bags on blowing truck. Insulation value at R-30.)

PROPINK

L77

11,550

10,995

JETSTREAM 73.31

8,550

CLIMATE

PRO

8,400

ATTIC

GUARD

9,810

PROPINK

RED BAG

10,065

INSULSAFE

SP

3,900

CELLULOSE

Complete energy performance for the life of the home. 

s Non-combustible and non-corrosive

s Non-conducive to moisture retention

s Material design integrity that doesn’t

settle, preserving its thermal properties

s Formaldehyde Free

s Resistant to fungus and mold growths Third party certified 50% recycled

content—the highest percentagein the industry.

PROPINK®

L77

LOOSEFILL INSULATION 

MULTI-USE APPLICATION

PERFECT FOR WALLS, ATTICS, 

CATHEDRAL CEILINGS 

AND FLOORS

INTRODUCING

18% YIELD

IMPROVEMENT 

HIGHEST COVERAGE 

IN THE INDUSTRY

BAGS

SQUARE 

FEET

69
Use less insulation for each job with increased

thermal performance.

Recognize better productivity in your warehouse and on your blow trucks—use PROPINK® L77

LooseFill Insulation across multiple applications. 

Improve crew productivity with increased 

thermal performance and consistent quality.

WAREHOUSE PRODUCTIVITYs With the coverage increase you’ll use less—reducing

space allocation in your warehouse for inventory. 

s Multiple applications mean the inventory you

carry turns faster. 

PERFORMANCEPROPINK® L77 LooseFill Insulation provides the highest

yield of any loosefill insulation currently on the market.

PRODUCTIVITYPROPINK® L77 LooseFill Insulation is certified for use in

multiple applications, including walls, attics, cathedral ceilings and

floors in new construction and retrofit applications.

PROFITABILITYPROPINK® L77 LooseFill Insulation saves you time on 

every job because you need 15% less product to insulate the 

same area (compared to red bag). 

BLOW TIMEr Blowing time is reduced by 15% depending on

blow rates used for each product to insulate the

same area (compared to red bag).

Owens Corning has been the leader in producing high-quality building materials for over 70 years. Almost every major technological innovation in glass fiber technology has been the result of our meeting the needs 

of our customers. That’s why our insulating products are rated Number One in Builder Magazine Brand UseStudy* for the last 16 years.

Our partnership with professional installers across the country has resulted in a new loosefill formulationthat’s so versatile, it’s changing the way installers work, reducing the amount of time on each job. Withproducts—like PROPINK® L77 LooseFill Insulation—you increase your productivity on each and every job 

because of enhanced coverage, thermal performance and more consistent quality. PROPINK® L77 Insulation 

will make your crews more productive, while supplying an exceptional product to your customers. After all, only Owens Corning could perfect insulation so that it works as hard as you do.

* Hanley Wood, 2010

PERFORMANCE. PRODUCTIVITY. PROFITABILITY.

PROPINK L-77

LOOSEFILL INSULATION

UNBONDED 

LOOSEFILL INSULATION 

(RED BAG)

FOR INSULATION THAT WORKS AS HARD AS YOU DO, CHECK OUT PROPINK FOR INSULATION THAT WORKS AS HARD AS YOU DO ® L 7 7 L OOS EFILL IN S U LATI O N . WANT TO KN OW M O R E ? C ALL YO U R S ALE S REP O R V I S IT WWW.OW E N SCO RNIN G.CO M .

INNOVATION IN VERSATILITY

s (IGHEST COVERAGEUSE LESS PRODUCT TO

achieve the same R-Value

s 3AVE SPACE IN YOUR WAREHOUSEs 3AVE SPACE ON YOUR TRUCKs )MPROVE LABOR PRODUCTIVITYUNLOAD

trucks faster, spend less time managing inventory

s 5SE ONE PRODUCT FOR MANY APPLICATIONSs /PTIMIZE INVENTORY ON HANDnIMPROVING

your inventory turns

s 3AVE TIME DURING INSTALLATION  HELP

eliminate builder call backs

s -AXIMIZE ONE OF YOUR MOST VALUED

assets—your blow truck

HIGHER PRODUCTIVITY AND BETTER PROFITABILITY FOR YOU, YOUR CREW AND YOUR BUSINESS.

ADVANTAGES

PUT PROPINK® L77 LOOSEFILL 

INSULATION TO WORK FOR YOU

PROPINK® L77 LooseFill Insulation isn’t just a better 

product, it’s a better product whose performance directly impacts your productivity and profitability.PROPINK® L77 LOOSEFILL INSULATION DOES MORE THAN WORK—IT WORKSFOR YOU!

BETTER COVERAGEs A single 33-pound bag provides 77 square feet of 

coverage at R-30 in attic applications. 

s That’s a coverage increase of nearly 18% over

PROPINK® Unbonded LooseFill Insulation(red bag).

BLOW TRUCK PRODUCTIVITYr When a blow truck leaves the shop with PROPINK® L77

Insulation, it provides 18% more coverage—saving fuel costs and improving labor productivity.

MACHINE SETTINGs Owens Corning provides recommended machine

settings specific to PROPINK® L77 LooseFill

Insulation to ensure quick and easy installation.

s The product’s consistent quality requires only minor

blowing machine changes during installation, as opposed to complete recalibration.

For appropriate machine settings, call1-800-GET-PINK for more information.

2000

1000

PROPINK

L77

1297

1324

JETSTREAM 73.31

1764

CLIMATE

PRO

1529

PROPINK

RED BAG

1490

INSULSAFE

SP

2500

1500

BAGS OF LOOSEFILL INVENTORY RE

3000

QUIRED FOR

100,000 SQ/FT OF ATTIC COVERAGE AT R-30

CELLULOSE

2600

8000

6000

4000

1000012000

BLOW TRUCK CAPACITY(Assuming 150 bags on blowing truck. Insulation value at R-30.)

PROPINK

L77

11,550

10,995

JETSTREAM 73.31

8,550

CLIMATE

PRO

8,400

ATTIC

GUARD

9,810

PROPINK

RED BAG

10,065

INSULSAFE

SP

3,900

CELLULOSE

Complete energy performance for the life of the home. 

s Non-combustible and non-corrosive

s Non-conducive to moisture retention

s Material design integrity that doesn’t

settle, preserving its thermal properties

s Formaldehyde Free

s Resistant to fungus and mold growths Third party certified 50% recycled

content—the highest percentagein the industry.

PROPINK®

L77

LOOSEFILL INSULATION 

MULTI-USE APPLICATION

PERFECT FOR WALLS, ATTICS, 

CATHEDRAL CEILINGS 

AND FLOORS

INTRODUCING

18% YIELD

IMPROVEMENT 

HIGHEST COVERAGE 

IN THE INDUSTRY

BAGS

SQUARE 

FEET

70
Use less insulation for each job with increased

thermal performance.

Recognize better productivity in your warehouse and on your blow trucks—use PROPINK® L77

LooseFill Insulation across multiple applications. 

Improve crew productivity with increased 

thermal performance and consistent quality.

WAREHOUSE PRODUCTIVITYs With the coverage increase you’ll use less—reducing

space allocation in your warehouse for inventory. 

s Multiple applications mean the inventory you

carry turns faster. 

PERFORMANCEPROPINK® L77 LooseFill Insulation provides the highest

yield of any loosefill insulation currently on the market.

PRODUCTIVITYPROPINK® L77 LooseFill Insulation is certified for use in

multiple applications, including walls, attics, cathedral ceilings and

floors in new construction and retrofit applications.

PROFITABILITYPROPINK® L77 LooseFill Insulation saves you time on 

every job because you need 15% less product to insulate the 

same area (compared to red bag). 

BLOW TIMEr Blowing time is reduced by 15% depending on

blow rates used for each product to insulate the

same area (compared to red bag).

Owens Corning has been the leader in producing high-quality building materials for over 70 years. Almost every major technological innovation in glass fiber technology has been the result of our meeting the needs 

of our customers. That’s why our insulating products are rated Number One in Builder Magazine Brand UseStudy* for the last 16 years.

Our partnership with professional installers across the country has resulted in a new loosefill formulationthat’s so versatile, it’s changing the way installers work, reducing the amount of time on each job. Withproducts—like PROPINK® L77 LooseFill Insulation—you increase your productivity on each and every job 

because of enhanced coverage, thermal performance and more consistent quality. PROPINK® L77 Insulation 

will make your crews more productive, while supplying an exceptional product to your customers. After all, only Owens Corning could perfect insulation so that it works as hard as you do.

* Hanley Wood, 2010

PERFORMANCE. PRODUCTIVITY. PROFITABILITY.

PROPINK L-77

LOOSEFILL INSULATION

UNBONDED 

LOOSEFILL INSULATION 

(RED BAG)

FOR INSULATION THAT WORKS AS HARD AS YOU DO, CHECK OUT PROPINK FOR INSULATION THAT WORKS AS HARD AS YOU DO ® L 7 7 L OOS EFILL IN S U LATI O N . WANT TO KN OW M O R E ? C ALL YO U R S ALE S REP O R V I S IT WWW.OW E N SCO RNIN G.CO M .

INNOVATION IN VERSATILITY

s (IGHEST COVERAGEUSE LESS PRODUCT TO

achieve the same R-Value

s 3AVE SPACE IN YOUR WAREHOUSEs 3AVE SPACE ON YOUR TRUCKs )MPROVE LABOR PRODUCTIVITYUNLOAD

trucks faster, spend less time managing inventory

s 5SE ONE PRODUCT FOR MANY APPLICATIONSs /PTIMIZE INVENTORY ON HANDnIMPROVING

your inventory turns

s 3AVE TIME DURING INSTALLATION  HELP

eliminate builder call backs

s -AXIMIZE ONE OF YOUR MOST VALUED

assets—your blow truck

HIGHER PRODUCTIVITY AND BETTER PROFITABILITY FOR YOU, YOUR CREW AND YOUR BUSINESS.

ADVANTAGES

PUT PROPINK® L77 LOOSEFILL 

INSULATION TO WORK FOR YOU

PROPINK® L77 LooseFill Insulation isn’t just a better 

product, it’s a better product whose performance directly impacts your productivity and profitability.PROPINK® L77 LOOSEFILL INSULATION DOES MORE THAN WORK—IT WORKSFOR YOU!

BETTER COVERAGEs A single 33-pound bag provides 77 square feet of 

coverage at R-30 in attic applications. 

s That’s a coverage increase of nearly 18% over

PROPINK® Unbonded LooseFill Insulation(red bag).

BLOW TRUCK PRODUCTIVITYr When a blow truck leaves the shop with PROPINK® L77

Insulation, it provides 18% more coverage—saving fuel costs and improving labor productivity.

MACHINE SETTINGs Owens Corning provides recommended machine

settings specific to PROPINK® L77 LooseFill

Insulation to ensure quick and easy installation.

s The product’s consistent quality requires only minor

blowing machine changes during installation, as opposed to complete recalibration.

For appropriate machine settings, call1-800-GET-PINK for more information.

2000

1000

PROPINK

L77

1297

1324

JETSTREAM 73.31

1764

CLIMATE

PRO

1529

PROPINK

RED BAG

1490

INSULSAFE

SP

2500

1500

BAGS OF LOOSEFILL INVENTORY RE

3000

QUIRED FOR

100,000 SQ/FT OF ATTIC COVERAGE AT R-30

CELLULOSE

2600

8000

6000

4000

1000012000

BLOW TRUCK CAPACITY(Assuming 150 bags on blowing truck. Insulation value at R-30.)

PROPINK

L77

11,550

10,995

JETSTREAM 73.31

8,550

CLIMATE

PRO

8,400

ATTIC

GUARD

9,810

PROPINK

RED BAG

10,065

INSULSAFE

SP

3,900

CELLULOSE

Complete energy performance for the life of the home. 

s Non-combustible and non-corrosive

s Non-conducive to moisture retention

s Material design integrity that doesn’t

settle, preserving its thermal properties

s Formaldehyde Free

s Resistant to fungus and mold growths Third party certified 50% recycled

content—the highest percentagein the industry.

PROPINK®

L77

LOOSEFILL INSULATION 

MULTI-USE APPLICATION

PERFECT FOR WALLS, ATTICS, 

CATHEDRAL CEILINGS 

AND FLOORS

INTRODUCING

18% YIELD

IMPROVEMENT 

HIGHEST COVERAGE 

IN THE INDUSTRY

BAGS

SQUARE 

FEET

71
HIGH PERFORMANCE FIBERIZING TECHNOLOGY

Owens Corning developed a new fiber which when blown creates a effectively distributed network of thermal reservoirs to resist heat transfer. This High Performance Fiberizing Technology produces a fiber constructionthat achieves a higher thermal performance in blownapplications.

PROPRIETARY MANUFACTURING PROCESSTo produce PROPINK® L77 LooseFill Insulation, Owens

Corning developed a proprietary manufacturing processspecifically for loosefill products. This new process resulted ina yield improvement of 18% in terms of product performance.

VERSATILE MULTI-USE APPLICATION PROPINK® L77 LooseFill Insulation has been designed

for use in walls, attics, cathedral ceilings and floors.

AIR INFILTRATION IN WALLSPROPINK® L77 LooseFill Insulation also offers

exceptional performance for air-infiltration controland thermal protection.

s Easily installed in walls and improved nesting for 

compaction

s Can now be “dense packed” into walls at an installed

density of up to 2.50 pounds per cubic foot*

s Achieves an airflow reduction equal to cellulose, while

providing R-Value greater than cellulose**

PROPINK® L77 LooseFill Insulation exhibits

unsurpassed versatility—for installation,flexibility, performance, and productivity.

WHY PINK IS GREENTM

By delivering solutions that conserve energy and protect the environment, Owens Corning is helping make the world a better place, one community at a 

time. We manufacture building materials that save energy, reduce reliance on fossil fuels and decrease greenhouse gas emissions around the world.

OWENS CORNING INSULATING SYSTEMS, LLCONE OWENS CORNING PARKWAYTOLEDO, OHIO, USA 436591-800-GET-PINK®www.owenscorning.com

PROPINK L77 LOOSEFILL INSULATION THE HIGHEST COVERAGE IN THE INDUSTRY THROUGH YIELD IMPROVEMENT

A new High Performance Fiberizing Technology boasts effectively distributed 

thermal reservoirs (see above) to achieve and maintain industry-standard 

thermal requirements with less glass material (see below).

INTRODUCINGPROPINK

® L77 LOOSEFILL INSULATION Leave it to Owens Corning, the pioneer of fiberglass, to create a new fiber, loosefill product and manufacturing

process that is so efficient and versatile, it is revolutionizing the industry. No other loosefill insulation measuresup to its coverage, performance and energy-efficiency. PROPINK® L77 LooseFill Insulation leads the 

industry in thermal performance and yield.

OLDER FIBERS NEW HIGH PERFORMANCE 

FIBERIZING TECHNOLOGY

PROPINK® L77 LOOSEFILL INSULATION blows faster, is more energy-efficient, 

covers more square footage per bag, and can be used for multiple applications.

INSULATION THAT WORKS AS HARD AS YOU DO

PROPINK® L77 INSULATION APPLICATION CHARTS(information applies to new construction and retrofit applications.)(NOMINAL BAG WEIGHT 33 LBS)

This product shows virtually no settling. This information applies to new construction and retro applications. Unisol Volu-Matic III machine was used to determine the coverage information above. The machine was set up in 3rd gear, with a 75% open gate and a 3” hose, blowing the wool out in a 10 ft. arc.

R-VALUE BAGS PER 

1000 SQ. FT.

MAX NET

COVERAGE

MIN WT/SQ. 

FT.

MINIMUM

THICKNESS

(IN)

MINIMUM

SETTLED 

THICKNESS

(IN)

R-13 5.5 182.9 0.180 4.75 4.75R-19 8.1 124.2 0.266 6.75 6.75R-22 9.4 106.3 0.311 7.75 7.75R-26 11.2 89.6 0.368 9.00 9.00R-30 13.0 77.0 0.428 10.25 10.25R-38 16.8 59.5 0.555 12.75 12.75R-44 20.1 49.8 0.662 14.75 14.75R-49 22.6 44.2 0.747 16.25 16.25R-60 28.5 35.1 0.940 19.50 19.50

ATTICS

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE 

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-13 3.5 (2X4) 1.3 87.0 11.5 0.379R-15 3.5 (2X4) 1.5 75.4 13.3 0.438R-21 5.5 (2X6) 1.3 55.4 18.1 0.596R-24 5.5 (2X6) 1.8 40.0 25.0 0.825

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-28 2X8 1.3 42.0 23.8 0.785R-36 2X10 1.3 32.9 30.4 1.002R-44 2X12 1.3 27.1 36.9 1.219

R-VALUE MINIMUM

THICKNESS

INSTALLED

DENSITY

LBS. PER

CU. FT.

MAXIMUM

COVERAGE

PER BAG

BAGS PER

1000 SQ. FT.

MINIMUM

WEIGHT LBS.

PER SQ. FT.

R-31 2X8 1.4 39.0 25.6 0.846R-39 2X10 1.4 30.6 32.7 1.079R-48 2X12 1.5 23.5 42.6 1.406

WALLS

CATHEDRAL CEILINGS FLOORS

INCHES OF INSULATION TO ACHIEVE R-30

AIR FLOW REDUCTION (%) INSTALLED R-VALUE (2X4 WALL CAVITY)

PROPINK

L77

2.5 pct

CELLULOSE

3.7 pct

49% 16 49%

12.6

PROPINK

L77

2.5 pct

CELLULOSE

3.7pct

PROPINK®

L77

LOOSEFILL INSULATION 

MULTI-USE APPLICATION

PERFECT FOR WALLS, ATTICS, 

CATHEDRAL CEILINGS 

AND FLOORS

INTRODUCING

18% YIELD

IMPROVEMENT 

HIGHEST COVERAGE 

IN THE INDUSTRY

11

10

9

12

PROPINK

L77 JETSTREAM

73.31 CLIMATE PRO ATTIC GUARD PROPINK RED BAG INSULSAFE SP

10.25"

11.5"

10.38"

11.75"

12.40"

10.88"

Source: Comparative Study on Air Infiltration by NAHB p y

Research Center, y10/09

PROPINK® L77 Loosefill Insulation carries the

GREENGUARD® Certification, an industry

independent, third-party testing program for low

emitting products and materials. In fact, OwensCorning was the first insulation manufacturer toqualify for the stringent GREENGUARD® ProductEmission Standard for Children and Schools.Owens Corning is the first insulation and masonryveneer manufacturer to receive NAHB ResearchCenter GREEN certification which helps builders and

designers select products that meet specific green

practices and can earn points towards the National

Green Building Standard.

Owens Corning glass fiber and foam products made inNorth America are certified for their recycled content

by Scientific Certification Systems (SCS). Our glass

fiber products use an average of 50% recycled glass

content, and our rigid foam insulation uses an average 

of 20% recycled content, with all foam scrap recycled

back into the process instead of going to landfills

Owens Corning is an ENERGY STAR Partner. ENERGY STAR is a joint program of the U.S. EnvironmentalProtection Agency and the U.S. Department of Energyhelping us all save money and protect the environment through energy efficient products and practices.MBDC Cradle-to-Cradle CertifiedCM PROPINK® L77Loosefill Insulation at the Silver level. This certificationmeans a product meets criteria in a number of areas

which include: safe and healthy materials; design for 

reutilization (e.g. recycling); energy efficiency; efficient

water consumption and the deployment of socially

responsible strategies..

Pub No. 44426-H. Printed in U.S.A. May 2011. THE PINK PANTHER & © 1964–2011 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The color PINK is a registered trademark of Owens Corning. ©2011 Owens Corning.Energy Star and the Energy Star logo are registered trademarks of the Environmental Protection Agency. The GREENGUARD INDOOR AIR QUALITY CERTIFIED Mark is a registered certification mark used under license through GREENGUARD Environmental Institute. Patents Pending

72
Appendix A5.2b: 

Owens Corning ProPink L77 

Documentation for Dense-Packing 

Sell Sheet, “A New Standard for Insulation & Air Infiltration” 

 

73
A NEW STANDARD FOR INSULATION 

& AIR INFILTRATION.

The Ultimate In Air Infiltration and Thermal Performance.

When it comes to choosing insulation for weatherization projects in existing homes, many factors – 

including thermal performance and air infi ltration – come into consideration. Many people assume 

cellulose is the best choice. But there is a better choice – Owens CorningTM PROPINK® L77 PINK 

FiberglasTM Loosefi ll Insulation delivers exceptional performance for air-infi ltration control and 

thermal protection compared to cellulose insulation.

New Formulation. New Dense-Packing Capabilities. New Standard In Performance.

Owens CorningTM PINK Fiberglas Loosefi ll Insulation has been 

reformulated to make it more effective for use in wall applications.

 • Easily installed in walls and improved 

 nesting for compaction

 • Can now be “dense packed” into walls at an 

 installed density of up to 2.50 pounds per cubic foot*

 • Achieves an airfl ow reduction equal to cellulose,

 while providing R-value greater than cellulose**

 Owens CorningTM PROPINK® L77 PINK FiberglasTM Loosefi ll Insulation

 Cellulose

Source: Comparative Study on Air Infi ltration by NAHB Research Center, 10/09†

Easy Installation.

• Easily fl ows around obstacles within a wall cavity, allowing for complete and uniform cavity fi ll, 

 especially for “drill and fi ll” applications

• Dense packing of PINK Fiberglas Loosefi ll Insulation can be achieved by professional installers 

 using most machines that are currently used to blow either fi berglass or cellulose insulation into 

 existing wall cavities

Most tested. Most trusted.

At Owens Corning, we apply over 70 years of building science expertise and rigorous testing to every 

product we make. Our PINK Fiberglas Loosefi ll Insulation products won’t settle or deteriorate with 

age, so there’s no danger of losing R-value over time. It’s noncombustible, meeting all model building 

codes for non combustibility. It won’t absorb moisture or support mold growth.‡ Simply put, it’s safe 

and one of the most effective insulation products you can use in a home.

* Ensure that the wall system can withstand the additional forces before dense packing any insulation material.

** R-value means resistance to heat fl ow. The higher the R-value, the greater the insulating power. Ask your seller for the fact sheet on 

 R-values. To get the marked R-value, it is essential that insulation be installed properly.

† PROPINK® L77 PINK FiberglasTM Loosefi ll Insulation was tested using the Volumatic II. Results may vary based on equipment used.

‡ As manufactured, fi ber glass insulation is resistant to mold growth (tested per ASTM C 1338). However, mold growth can occur on building 

 materials, including insulation, when it becomes contaminated with organic material and when water is present. To avoid mold growth on 

 fi ber glass insulation, remove any water that has accumulated and correct or repair the source of that water as soon as possible. Insulation 

 that has become wet should be inspected for evidence of residual moisture and contamination, and any insulation that is contaminated 

 should be promptly removed and replaced. 

 Pub. No. 10011629. Printed in U.S.A. November 2009. The color PINK is a registered trademark of Owens Corning. ©2009 Owens Corning.

Owens CorningTM PROPINK® L77 PINK FiberglasTM Loosefi ll Insulation

10011629.indd 1 12/8/2009 2:06:15 PM

74
Appendix A5.3: 

Owens Corning ProPink L77 

Documentation for Weatherization / Retrofit 

Fact Sheet, “ProPink L77 Pink Fiberglas Unbonded Loosefill 

Insulation” 

 

75
Manufacturers Fact Sheet

PROPINK® L77 PINK® FiberglasTM

Unbonded Loosefi ll Insulation

This fact sheet contains important details about Owens Corning’sTM

PROPINK® L77 PINK® FiberglasTM Unbonded Loosefi ll Insulation. Read 

it carefully. 

Owens Corning will accept no responsibility when the product is 

not installed in accordance with the product label. Stated R-value is 

provided by installing the required number of bags at a thickness not 

less than the label minimum thickness. Installation of the required 

number of bags may yield more than the specifi ed minimum thickness. 

Failure by the installer to provide both the required bags and at least 

the minimum thickness will result in lower insulation R-value. 

Read This Before You Buy

What you should know 

about R-Values:

The chart shows the R-values 

of this insulation. “R” means 

resistance to heat fl ow. 

The higher the R-value, the 

greater the insulating power. 

Compare insulation R-values 

before you buy.

There are other factors to 

consider. The amount of 

insulation you need depends 

mainly on the climate you 

live in. Also, your fuel savings 

from insulation will depend 

on the climate, the type and 

size of house, the amount 

of insulation already in your 

house, and your fuel-use 

patterns and family size. If you 

buy too much insulation, it will 

cost you more than what you’ll 

save on fuel.

To get the marked R-value, it 

is essential that this insulation 

be installed properly.

OWENS CORNING INSULATING SYSTEMS, LLC

ONE OWENS CORNING PARKWAY

TOLEDO, OHIO, USA 43659

1-800-GET-PINK®

www.owenscorning.com

Pub. No. 22676-I. Printed in U.S.A. December 2012. THE PINK PANTHERTM

& ©1964–2012 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The 

color PINK is a registered trademark of Owens Corning. © 2012 Owens Corning. 

All Rights Reserved.

Open Cavity Application (Attics) Nominal Bag Weight 33 lb.

R-value

Bags Per 

1,000 Sq. Ft.

Maximum 

Net Coverage

Minimum 

Weight/Sq. Ft. 

Minimum 

Thickness (in)

Minimum Settled 

Thickness1

R-13 5.5 182.9 0.180 4.75 4.75

R-19 8.1 124.2 0.266 6.75 6.75

R-22 9.4 106.3 0.311 7.75 7.75

R-26 11.2 89.6 0.368 9.00 9.00

R-30 13.0 77.0 0.428 10.25 10.25

R-38 16.8 59.5 0.555 12.75 12.75

R-44 20.1 49.8 0.662 14.75 14.75

R-49 22.6 44.2 0.747 16.25 16.25

R-60 28.5 35.1 0.940 19.50 19.50

Closed Cavity Application (Walls)

R-value

Minimum

Thickness 

Installed Density 

Lbs. Per Cu. Ft.

Maximum 

Coverage Per Bag

Bags Per 

1,000 Sq. Ft.

Minimum weight 

Lbs. Per Sq. Ft.

13 3.5 (2x4) 1.3 87.0 11.5 0.379

15 3.5 (2x4) 1.5 75.4 13.3 0.438

21 5.5 (2x6) 1.3 55.4 18.1 0.596

24 5.5 (2x6) 1.8 40.0 25.0 0.825

Closed Cavity Application (Floors and Cathedral Ceilings) 

R-value

Minimum

Thickness

Installed Density 

Lbs. Per Cu. Ft.

Maximum 

Coverage Per Bag

Bags Per 

1,000 Sq. Ft.

Minimum weight 

Lbs. Per Sq. Ft.

31 7.25 (2x8) 1.4 39.0 25.6 0.846

39 9.25 (2x10) 1.4 30.6 32.7 1.079

48 11.25 (2x12) 1.5 23.5 42.6 1.406

1. This product shows negligible settling, with no impact on thermal performance.

Unisol Volu-Matic III machine was used to determine the coverage information above. The machine was set up in 

3rd gear, with a 75% open gate and a 3" hose, blowing the wool out in a 10 ft. arc.

Disclaimer of Liability

Technical information contained herein is furnished 

without charge or obligation and is given and accepted at 

recipient’s sole risk. Because conditions of use may vary 

and are beyond our control, Owens Corning makes no 

representation about, and is not responsible or liable for 

the accuracy or reliability of data associated with particular 

uses of any product described herein. 

Please contact 419-248-6557 for additional information. Email: gettech@owenscorning.com

76
77 

Appendix B: Loose-Fill Stone Wool Insulation Products (Not 

Intended for Dense-Pack Retrofit Applications)

• Amerrock RockWool Premium Plus 

• Rolan Fibra Mineral Nodular

• Roxul Rockfill 

• Thermafiber Spray Wool 
Appendix B1: 

Amerrock RockWool Premium Plus 

 

78

	



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80
Appendix B2: 

Rolan Fibra Mineral Nodular 

 

81
Ventas, asesoría y servicio técnico: Descartes No. 104 Nueva Anzures 11590 D.F., 1036 0640 / Fax 5203 4739 www.rolan.com / aislantes@rolan.com.mx / ventas@rolan.com.mx

La Fibra Mineral Nodular Rolan* es un termoaislante 

nodulizado compuesto por fibras minerales de roca de 

alta calidad, resistentes a la alta temperatura y 

contiene resina termofija como aglutinante que le da 

flexibilidad y baja densidad instalada.

A temperatura ambiente, la densidad debe ser entre 

40 y 48 kg/m3 (2.5 a 3 lb/ft3). En aplicaciones hasta 

250 °C, la densidad instalada debe ser de 64 kg/m3 

(4 lb/ft3) y arriba de 250 °C no debe ser menor a 

96 kg/m3 (6 lb/ft3).

Descripción

Se suministra en sacos de polietileno de 14 kg.

Presentación

La Fibra Mineral Nodular Rolan* es apropiada para 

usarse en un amplio rango de temperaturas.

Se instala en cavidades y espacios en los que no 

puede aplicarse una placa, rollo o cualquier producto 

preformado.

Los espacios en los que se instala la fibra deben 

poder soportar sin deformarse, la presión interna 

ejercida por la compresión necesaria para lograr la 

compactación de la fibra.

Puede ser aplicada manualmente o con equipo 

neumático; se compacta solo en forma manual.

Aplicaciones

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NOM-009 ENER Eficiencia energética en aislamientos térmicos 

industriales.

ASTM C-764 Fibras granulas.

ASTM C-519 Densidad de fibras minerales.

ASTM C-356 Encogimiento lineal.

ASTM C-411 Comportamiento sobre la superficie caliente.

&XPSOLPLHQWRGHQRUPDV

Fibra Mineral Nodular Rolan*

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82
Appendix B3: 

Roxul Rockfill 

 

83
Technical Product Information

 

General Product Information: Description & Common Applications: 

ROXUL® products are stone wool fiber insulations made from 

basalt rock and slag. This combination results in a noncombustible product with a melting point of approximately 

2150°F (1177°C), which gives it excellent fire resistance 

properties. ROXUL stone wool is a water repellent yet vapour 

permeable material.

ROXUL ROCKFILLTM is a loose fill stone wool insulation for 

use in residential construction and attic renovations. 

ROCKFILL is designed to be easily aerated and spread out by 

hand, filling gaps in hard-to-reach places without requiring a 

blowing machine. The special characteristics of stone wool 

result in a light weight, water repellent, fire resistant and sound 

absorbing insulation that will not grow mold or mildew. 

ROCKFILL does not move or settle over time, maintaining 

expected R-value. 

Compliance and Performance:

CAN/ULC-S702 Mineral Fibre Thermal Insulation for Buildings Type 4, Complies 

CAN/ULC-S114 Test for Non-Combustibility Non-Combustible 

CAN/ULC S102 Surface Burning Characteristics Flame Spread = 0 

CAN/ULC-S129 Smoulder Resistance 

Smoke Developed = 0 

Mass Loss <0.03% 

NBC 1995, Article 

9.25.2.2 

Insulation Materials Conforms 

 

Thermal Resistance:

ASTM C 518 (C 177) R-value/inch @ 75°F 2.9 hr.ft2.F/Btu*** 

 RSI value/25.4 mm @ 24°C 0.52 m2K/W 

 

Installation: 

Installation in 3 easy steps 

1) OPEN 2) AERATE 3) SPREAD 

Cut open and remove from bag Fluff product to aerate Spread out evenly 

 

 

Cover exposed skin. When working un unventilated areas, wear a disposable mask. Clean the area using vacuum equipment. 

Dispose of waste according to local regulations. Rinse hands in cold water before washing. Ventilate working area if possible. 

Wear goggles when working overhead. 

 

 

 

 

*MASTER FORMAT 1995 EDITION **MASTER FORMAT 2004 EDITION 

84
 

 Key Application Qualifiers: 

This product has been specifically designed to meet your 

needs for attic insulation. 

• Easy to install

• No blowing machine required 

• Stays in place for even comfort

• Fills gaps in hard-to-reach areas 

• Non-combustible 

• Excellent sound absorbency

• Chemically inert

• Does not rot or sustain vermin

• Does not promote growth of fungi or mildew

• Low moisture sorption

• Water resistant

• CFC- and HCFC- free product and process 

• Made from natural & recycled materials 

 



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Other ROXUL Products:

Please consult ROXUL for all your insulation needs. We have 

an extensive range of products for all applications from pipe 

insulation to commercial products to residential batts. ROXUL 

invites all inquiries and will act promptly to service all of your 

requirements.

 

Note: 

As ROXUL Inc. has no control over installation design and workmanship, accessory materials or application conditions, ROXUL Inc. does not 

warranty the performance or results of any installation containing ROXUL Inc’s. products. ROXUL Inc’s. overall liability and the remedies 

available are limited by the general terms and conditions of sale. This warranty is in lieu of all other warranties and conditions expressed or 

implied, including the warranties of merchantability and fitness for a particular purpose. 

ROXUL INC. Milton, Ontario Tel: 905-878-8474 Fax: 905-878-8077 

www.roxul.com Tel: 1-800-265-6878 Fax: 1-800-991-0110

Revised: September 24th, 2013 

Supersedes: September 14th, 2012 

85
Appendix B4: 

Thermafiber Spray Wool 

(Document covers many of Thermafiber’s Granulated Products) 

 

86
Thermafiber® Granulated Products 

Selection Guide

Industrial Bulk Wool: General use product where thermal and acoustical 

properties are the main concerns. End user is typically not concerned with color, 

shot, coatings, or nodule size.

Packing Wool

s0URPOSE4HERMAL%FlCIENCY!COUSTICAL0ERFORMANCE

s#HARACTERISTICS-INERAL7OOLFORMEDINTOMEDIUMORREGULARSIZEDNODULES

s'RANULATEDnPouredINATADENSITYOFPCFHASANa&CONTINUOUSOPERATING

temperature rating.

s'RANULATEDnPackedINATADENSITYOFPCFHASAa&CONTINUOUSOPERATING

temperature rating.

Spray Wool n0NEUMATICALLYAPPLIED

s3AMEPRODUCTAS)NDUSTRIAL"ULK7OOLEXCEPTISWHITEINCOLOR

s4YPICALUSESINCLUDEAPPLICATIONSWHERESPRAYAPPLYINGBULKWOOLISLESSLABORINTENSIVETHAN

HANDPACKING

s#ANBEBLOWNLOOSEORWITHANADHESIVE

High Performance (HP) Wool n0ACKING

s0URPOSE(IGHERTEMPERATUREAPPLICATIONSABOVEa&UPTOa&CONTINUOUSOPERATING

TEMPERATURE-USTBEINSTALLEDPACKED	ATADENSITYOFPCFFORAPPLICATIONATa&

s#HARACTERISTICS$ARKERWOOLDUETOHIGHERIRONCONTENTLESSSHRINKAGEBETTERTHERMAL

CONDUCTIVITY

s4YPICALUSESFORHIGHERTEMPERATUREAPPLICATIONSWHERESERVICETEMPERATURESAREEXPECTED

ABOVEa&TOa&MAX

s!LSOUSEDASIMITATIONGLOWING	EMBERSINGASlREPLACES

Industrial #10 Granulated Wool n0ACKING

s0URPOSE3AMEAS)NDUSTRIAL"ULK7OOLHOWEVERMATERIALISIDENTIlEDAS)NDUSTRIAL

'RANULATED7OOLFORAPPROVEDUSEIN53#OAST'UARD3PECIlCATION

87
Thermafiber® Filler/Reinforcement Wool (FRF)

3711 Mill Street | Wabash, IN 46992 | 888-TFIBER1 [834-2371] | [260] 563-2111 | www.thermafiber.com

TF 715 / 02-14 Copyright 2014, Thermafiber, Inc. All Rights Reserved

For Further Information:

Notice:

For more information on Thermafiber Industrial Bulk Wool or FRF products 

contact Thermafiber’s Technical Services Department at 1-888-834-2371 

or visit our website www.thermafiber.com.

THERMAFIBER, Inc. shall not be liable for incidental and consequential damages, directly or indirectly sustained,

nor for any loss caused by application of these goods not in accordance with current printed instructions or for other 

than the intended use. THERMAFIBER liability is expressly limited to replacement of defective goods. Any claim shall

be deemed waived unless made in writing within thirty (30) days from date it was or reasonably should have been

discovered. LEED® is a registered trademark of the US Green Building Council

FRF Wool: &2& ISAGRANULATEDPRODUCTWHERECHARACTERISTICSSUCHAS

nodule size, color, chemistries, coatings, and shot contents are important to

THEAPPLICATION4HISTYPEOFLOOSElBERWASENTEREDINTOTHEMARKETWITHA

NUMBERINGSYSTEMTOEASILYIDENTIFYTHEUNLIMITEDCOMBINATIONSOFDIFFERENT

CUSTOMFEATURESTHISTYPEOFPRODUCTHASTOOFFER

Examples of Features:

s#OLORnWHITEOFFWHITEANDDARKCOLOR

s.ODULESIZEn-ILLEDTOLARGE

s4REATMENTSn3ILICONE3URFACTANTCOATINGSTOREPELORABSORBMOISTUREWATER

s/ILCONTENTn,OW	TOHIGH	

s3HOTCONTENTn&2&CONTAINS AMAXIMUMOF SHOTCONTENTORNON
lBROUS SOLIDS ON SCREEN3HOTCONTENT

VARIESBYPRODUCT

Determining which FRF Product to use is based upon the following criteria:

s7HEREWILLITGO

s(OWISTHE&2&GOINGTOBEINSTALLEDn0ACKEDSPRAYEDADDEDTOANOTHERPRODUCT

s!RETHERETEMPERATUREREQUIREMENTSINTHEAPPLICATION

s7HATNODULESIZEISNEEDEDn.ODULESIZEASSMALLASA""ORASLARGEASACOTTONBALL

s)STHECOLORIMPORTANT

Typical applications for Thermafiber FRF:

s&2&4YPICALAPPLICATION-INERALWOOLlBERSPROVIDEDTOBRAKEMANUFACTURESFORREPLACEMENTOFASBESTOSIN

BRAKEFORMULATIONS

s &2& OR&2& 4YPICALLYUSEDASAlLLERINWETSLURRYAPPLICATIONSSUCHASVACUUMFORMINGCEILINGTILE

production or coatings.

s&2&  -ADEWITHSMALLERNODULESIZE""SIZE	TOPOURINTOSMALLOPENINGSTYPICALLY
WIDEITCANBE

USEDFORBLENDINGINTOBATCHOFSLURRYAPPLICATIONSWHERElBERDISPERSEMENTISCRITICAL

s&2& !FURTHERRElNEDNODULETHATPROVIDESANON
lBROUSCONTENTOFLESSTHAN

Minimum

Recycled

Content

88
89 

Appendix C: Example of Dense-Packing Instructions From a 

Cellulose Insulation Manufacturer
Distributed by: US GreenFiber, LLC 

2500 Distribution Street, Suite 200 

Charlotte, NC 28203 

(800) 228-0024 

Fax (704) 379-0685 

www.greenfi ber.com

Retrofi tting Existing Sidewalls with GreenFiber Insulation

Contractor Work Instructions

90
Before Installation 

Retrofi tting any part of a home’s envelope will cause changes 

in air, heat and moisture fl ow. Contractors must understand 

how this installation will impact the house, i.e., ventilation and 

combustion air requirements. Examine both the inside and 

outside of a home to determine areas that are inappropriate 

for installation. For example:

• Do not insulate any home that has active knob and 

tube wiring. 

• Where moisture related problems are evident, the source 

of the problems must be determined and corrected before 

proceeding. 

• Do not install insulation in stud runs where heat-producing 

 devices such as an unprotected chimney, a fi replace, etc. 

might cause severe overheating.

• Building assembly details such as balloon framing, fi re 

blocking, pocket door connections, dry wall gaps or other 

leak points must be taken into consideration when blowing 

GreenFiber Insulation into a house. 

• GreenFiber’s Material Data Safety Sheet (MSDS) requires the 

use of safety eyewear when installing this product. The insulation contractor is responsible for managing housekeeping 

and engineering controls below nuisance dust levels. Follow 

all OSHA guidelines for safety requirements including 29 CFR 

1926.501 Duty to Have Fall Protection. Various other local, 

state and federal rules and guidelines may apply.

Application

There are two basic techniques (Two-Hole or Double-Blow 

Method and One-Hole Tube Fill Method) used to fi ll existing, 

enclosed sidewall cavities. These techniques can be 

performed from either the exterior or interior of a home.

Installation through the interior wall is very diffi cult and is not 

detailed here. While it can be done, there is a wide range of 

other considerations related to someone currently occupying 

the home that present challenges to interior wall installation.

Required Equipment:

• Insulation blowing machine capable of at least 

 2.9 psi at the end of the hose

• Not all insulation blowing machines meet this requirement; please check with GreenFiber Customer Service – 

800.228.0024 – for verifi cation.

• 1⁄4-inch fi berglass rod

• Hose clamps

• Utility knife

• Filter (such as sponge)

• Wood, plastic, cork or Styrofoam plugs

• Drill and a 2 to 3-inch hole saw / Forstner bit

• 50-100 ft. of 3-6 inch inside diameter ribbed hose

• 1 to 11⁄2 -inch reducer nozzle

• 12 ft., 1 1/8 to 1 1⁄4-inch inside diameter tube 

 • Best practice: 1 1/8 to 1 1⁄4 - inch tube will match 

sturdiness of a thin wall irrigation hose

• Note: When connecting hoses, a gradual reduction from the 

outlet to the 1 1/8 - 1 1⁄4 inch hose will yield the best results.

One-Hole Tube Fill Method

The one-hole tube fi ll method is recommended by state 

Weatherization Assistance Programs for the retrofi t of sidewalls, 

and is the GreenFiber preferred method for retrofi tting existing 

sidewalls. When performing Weatherization Assistance 

Program work, follow the instructions below.

Density Check

GreenFiber requires the use of either a core sampling method 

or a bag count and volume method to assess the installed 

density of its products when using the Dry Dense-Pack 

method. GreenFiber specifi cations call for a minimum density 

of 3.5 pcf (pounds per cubic foot) in 2x4 and 2x6 cavities. 

These two methods 

are described below.

Retrofi tting Existing Sidewalls with GreenFiber Insulation – Contractor Work Instructions

The following instructions are for contractors for the 

purpose of retrofi tting existing sidewalls with GreenFiber 

Insulation. These instructions are designed for use with 

GreenFiber’s INS770LD, INS765LD, INS745, INS735, or 

INS515LD products for installation in sidewall cavities. 

Follow the sidewall coverage charts on the bags to assure 

that the proper amount of insulation is installed.

WI-6.19-10 Rev I 07/13

91
Instructions for One-Hole Tube Fill Method

1. Remove a section of exterior siding and drill a single 2 

1⁄2-inch diameter hole through the sheathing approximately 

one foot from the bottom plate of the wall.

2. Using a hose clamp, attach the 1 to 11⁄2 - inch reducer 

nozzle to the insulation blowing machine hose. 

3. Using a hose clamp, attach the 12 ft., 1 1/8 or 1 1⁄4 - inch 

inside diameter tube to the end of the reducer nozzle. 

4. Using the utility knife, cut the end of tube on a diagonal to 

facilitate snaking behind wiring and plumbing. 

5. Suggested beginning settings for Insulation blowing 

machine:

 a. Material gate set to 25% of total opening.

 b. Air setting at 60% of capacity.

NOTE: These settings are given as a starting point. Adjustment 

will be needed based on machine type and condition. 

6. Insert cut end of the tube through the fi lter into the 2 

1⁄2-inch drilled hole and feed to within 6-inches of the top of 

the stud cavity. Note any fi re stops or other obstructions. 

Drill additional holes as needed if obstructions are present.

7. Turn on insulation blowing machine (Hold tube in place 

6-inches from top). As material begins to fl ow, the cavity 

will fi ll bottom to top. 

8. When you feel resistance from the tube, the cavity is full 

- DO NOT STOP BLOWING. You will now begin the Dry 

Dense-Pack Procedure. Dry Dense-Packing is required 

to achieve the minimum requirement of 3.5 pcf in wall 

cavities.

9. Dry Dense-Packing means you will begin compressing the 

material in the cavity and excess air will be forced out the 

entry hole. Move tube up and down 4 inches until material 

threatens to plug tube. Then retract the tube 8-10 inches.

10. Repeat Dry Dense-Packing procedures until within 6 

inches of the entry hole.

11. When within 6 inches of entry hole quickly redirect tube 

downward to Dry Dense-Pack bottom of cavity.

12. Repeat Dry Dense-Packing procedures in bottom of cavity. 

13. Retract tube to entry hole, jab forward 3 to 4 times to 

fi nish Dry Dense-Packing entry area.

14. Turn insulation blowing machine off. Keep tube in hole for 

3 to 4 seconds before fully removing from cavity. 

WI-6.19-10 Rev I 07/13

92
Two-Hole or Double-Blow Method

The two-hole or double-blow method is the most frequently 

used procedure for installing loose-fi ll insulation in sidewalls 

of existing homes. This method allows air pressure to escape 

from the upper hole while fi lling the cavity from the lower hole. 

Instructions for Two-Hole or Double-Blow

1. Remove exterior siding to drill holes wherever possible to 

avoid potential damage/appearance defects to the exterior 

of the house. 

2. Drill a hole between two studs approximately 2.5 to 3 

feet up from the bottom plate. Drill a second hole 

approximately one foot below the top plate in the same 

stud run. On a multi-story home, repeat this process on 

each fl oor.

3. Drill holes approximately 2-inches in diameter through 

sheathing if siding is removed. A 2-inch diameter hole 

enables directional application.

4. Using a hose clamp, attach a 1-inch reducer nozzle to the 

insulation blowing machine hose.

5. Adjust air pressure to accommodate wall installation and 

nozzle size. This will ensure proper compacting of 

insulation and prevent settling in the cavity.

 a. Air pressure adjustment will vary depending on 

machine type and condition. More air pressure is 

required for sidewall installation than attic installation. 

Contact the machine manufacturer for the correct 

settings. 

6. Insert the nozzle into the bottom hole fi rst and turn on the 

blowing machine. An increase in back pressure causes 

the blower to strain and alerts the installer that the cavity is 

fi lled and ready for compaction. 

7. When material is no longer fl owing through the hose, 

visually ensure the cavity is completely fi lled. Move the 

nozzle to the next hole in the stud cavity. Continue this 

process until each stud run in the wall is fi lled. 

8. Fill the holes using wood, plastic, cork or Styrofoam plugs. 

Replace the siding if removed. If siding was not removed, 

use exterior-grade spackle to cover the plugs.

Contact your GreenFiber technical representative if 

you have questions regarding coverage, equipment or 

application at 800.228.0024.

WI-6.19-10 Rev I 07/13

US GreenFiber (USGF) does not provide architectural, inspection, engineering or building science services and disclaims any responsibility with respect thereto. USGF does not guarantee, warrant or attempt to 

determine whether a building structure, design or the use of material therein complies with any applicable Codes, standards, guidelines or standards of workmanship. Adding insulation to any part of a home’s 

envelope will cause changes in air, heat and moisture fl ow. The user must understand how the use of insulation will change the performance of a dwelling prior to installation. The user maintains the full and complete 

responsibility to comply with all Codes, laws and regulations applicable to the safe and proper use, handling and installation of the product and should consult with an architect, engineer, building scientist, and/or a 

rater/energy specialist for all construction, design and performance related questions. The information contained herein is believed to be accurate as of the time of preparation. However, USGF makes no warranty 

concerning the accuracy of this information. USGF will not be liable for claims relating to the use of information contained herein, regardless of whether it is claimed that the information 

or recommendations are inaccurate, incomplete or incorrect.

Distributed by: US GreenFiber, LLC 

2500 Distribution Street, Suite 200 

Charlotte, NC 28203 

(800) 228-0024 

Fax (704) 379-0685 

www.greenfi ber.com

93
 

DOE/GO-102015-4531 ▪ February 2015

buildingamerica.gov