B-1

APPENDIX B: DETAILED REVERSE ENGINEERING COST ESTIMATES AND

EQUIPMENT DATA

The following tables present the detailed cost estimates from the reverse engineering analysis

for each product class aggregated by efficiency level. Values in Bold typeface have been substituted

from other product classes in accordance with the rules presented in Section 4.2.7. Values in normal

typeface result directly from the reverse engineering methodology detailed in Appendix C.

The charts and graphs following the tables provide information on the distribution of the

design options included in the reverse engineering samples at each efficiency level. It is important

to keep in mind that the reverse engineering sample represents only a small portion of product

currently on the market. Since manufacturers identified the samples as being the closest available

representation of their baseline product under new efficiency levels, they do not necessarily represent

the most prevalent equipment sold and used today. Furthermore, products under new standards

would likely evolve to be more uniform in design than those illustrated.

 EE-RM-STD-98-440 COMMENT 312
B-2

Split Air Conditioners (cased coil) - 3 Ton

Efficiency Standard (SEER) 10 11 12 13 14

Relative Cost 1.00 1.12 1.27 1.44 1.60

Coil Materials $ 36.18 39.20$ 59.31$ 69.63$ 94.85$ 

Coil Labor $ 4.15 4.20$ 4.76$ 4.92$ $ 5.40

Electrical Materials $ 28.44 31.79$ 31.99$ 35.22$ 35.17$ 

Electrical Labor $ 1.05 1.21$ 1.07$ 1.07$ $ 1.07

Miscellaneous Materials 4.53 $ 4.49$ 5.66$ 5.98$ $ 6.30

Miscellaneous Labor $ 1.64 1.64$ 1.73$ 1.76$ $ 1.78

Fan Materials $ 3.26 3.76$ 4.47$ 5.11$ $ 4.86

Fan Labor $ 0.25 0.25$ 0.25$ 0.25$ $ 0.25

Cabinet Materials $ 13.54 13.37$ 18.83$ 20.55$ 21.88$ 

Cabinet Labor $ 2.24 2.23$ 2.45$ 2.51$ $ 2.55

Plumbing Materials $ 11.30 11.61$ 11.32$ 13.55$ 14.46$ 

Plumbing Labor $ 3.59 3.99$ 3.72$ 3.99$ $ 4.21

Compressor Materials 122.21 $ 151.77$ 152.87$ 167.25$ 167.78$ 

Compressor Labor $ 0.65 0.65$ 0.65$ 0.65$ $ 0.65

Coil Materials $ 24.61 30.28$ 30.32$ 41.25$ 47.37$ 

Coil Labor $ 1.98 2.18$ 2.22$ 2.58$ $ 2.79

Electrical Materials $ - -$ $ - - $ -$ 

Electrical Labor $ - -$ $ - - $ -$ 

Miscellaneous Materials 6.43 $ 6.80$ 8.66$ 11.55$ 14.13$ 

Miscellaneous Labor $ 1.51 1.52$ 1.52$ 1.53$ $ 1.56

Fan Materials $ - -$ $ - - $ -$ 

Fan Labor $ - -$ $ - - $ -$ 

Cabinet Materials $ 14.83 15.45$ 15.92$ 17.98$ 21.65$ 

Cabinet Labor $ 1.35 1.39$ 1.37$ 1.28$ $ 1.36

Plumbing Materials $ 9.22 7.65$ 10.91$ 12.03$ 16.36$ 

Plumbing Labor $ 6.35 6.45$ 6.62$ 6.62$ $ 6.84

Refrigerant Matl $ 4.18 4.70$ 5.60$ 6.11$ $ 8.08

Refrigerant Labor 0.36$ 0.36$ 0.36$ 0.36$ $ 0.36

Indirect Labor 10.89$ 11.24$ 11.38$ 11.66$ 12.07$ 

Indirect Material $ 6.85 6.92$ 6.95$ 6.95$ $ 7.01

Equipment Depreciation 4.59 $ 4.78$ 5.99$ 6.59$ $ 7.47

Building Depreciation $ 7.50 7.58$ 11.70$ 13.59$ 15.47$ 

Maintenance $ 2.81 2.90$ 3.07$ 3.20$ $ 3.41

Utilities $ 2.61 2.67$ 3.82$ 4.36$ $ 4.95

Taxes $ 3.31 3.71$ 4.21$ 4.76$ $ 5.29

Insurance $ 2.94 3.30$ 3.74$ 4.23$ $ 4.70

Freight-Out $ 22.03 22.26$ 34.33$ 39.89$ 45.41$ 

Total $ 367.36 412.29$ 467.77$ 528.96$ 587.52$ 

Direct Material $ 278.71 320.86$ $ 406.21 355.86 $ $ 452.90

Direct Labor (incl. benefits) $ 25.12 $ 26.06 26.72$ 27.52 $ $ 28.83

Overhead (incl. benefits) $ 41.49 $ 43.10 50.86$ 55.34 $ $ 60.37

Full Cost (no freight-out) $ 345.33 390.03$ $ 433.44 $ 489.08 $ 542.10 Outside Unit Indoor Unit Other

Table B.1

 EE-RM-STD-98-440 COMMENT 312
B-3

Split Air Conditioners (fancoil) - 3 Ton

Efficiency Standard (SEER) 10 11 12 13 14 15

Relative Cost 1.00 1.16 1.25 1.42 1.82 1.99

Cost Component Original Original Original Original Original Original

Coil Materials $ 39.20$ 59.31$ 69.63 36.18 $ $ 88.64$ 94.85

Coil Labor 4.15$ 4.20$ 4.76$ 4.92$ $ 5.34 5.40 $ 

Electrical Materials $ 31.79$ 31.99$ 35.22 28.44 $ $ 70.90$ 35.17

Electrical Labor $ 1.21$ 1.07$ 1.07$ 1.05 $ 1.48 1.07 $ 

Miscellaneous Materials 4.53 $ 4.49$ 5.66$ 5.98$ $ 6.46 6.30 $ 

Miscellaneous Labor $ 1.64$ 1.73$ 1.76$ 1.64 $ 1.79 1.78 $ 

Fan Materials $ 3.76$ 4.47$ 5.11$ 3.26 $ 5.16 4.86 $ 

Fan Labor $ 0.25$ 0.25$ 0.25$ 0.25 $ 0.25 0.25 $ 

Cabinet Materials $ 13.37$ 18.83$ 20.55 13.54 $ $ 21.47$ 21.88

Cabinet Labor $ 2.23$ 2.45$ 2.51$ 2.24 $ 2.49 2.55 $ 

Plumbing Materials $ 11.61$ 11.32$ 13.55 11.30 $ $ 18.79$ 14.46

Plumbing Labor $ 3.99$ 3.72$ 3.99$ 3.59 $ 4.96 4.21 $ 

Compressor Materials 122.21 $ 151.77 $ 152.87$ 167.25$ $ 221.33$ 167.78

Compressor Labor $ 0.65$ 0.65$ 0.65$ 0.65 $ 0.65 0.65 $ 

Coil Materials $ 30.28$ 30.32$ 41.25 24.61 $ $ 32.90$ 47.37

Coil Labor 1.98$ 2.18$ 2.22$ 2.58$ $ 2.25 2.79 $ 

Electrical Materials $ 53.07$ 53.07$ 53.07$ 52.73 $ 169.03$ 176.91

Electrical Labor $ 1.83$ 1.83$ 1.83$ 1.83 $ 2.52 2.52 $ 

Miscellaneous Materials 14.67 $ 26.20$ 26.20$ 29.83 $ $ 31.30$ 31.93

Miscellaneous Labor $ 1.52$ 1.52$ 1.53$ 1.51 $ 1.97 1.56 $ 

Fan Materials $ 5.13$ 5.13$ 5.17$ 5.13 $ 5.15 5.31 $ 

Fan Labor $ 0.61$ 0.61$ 0.73$ 0.67 $ 0.74 0.77 $ 

Cabinet Materials $ 15.45$ 15.92$ 17.98 14.83 $ $ 27.84$ 21.65

Cabinet Labor $ 1.39$ 1.37$ 1.28$ 1.35 $ 2.05 1.36 $ 

Plumbing Materials $ 7.65$ 10.91$ 12.03 9.22 $ $ 14.31$ 16.36

Plumbing Labor $ 6.45$ 6.62$ 6.62$ 6.35 $ 6.62 6.84 $ 

Refrigerant Matl $ 4.70$ 5.60$ 6.11$ 4.18 $ 8.40 8.08 $ 

Refrigerant Labor $ 0.36$ 0.36$ 0.36$ 0.36 $ 0.36 0.36 $ 

Indirect Labor 12.82$ 12.74$ 12.74$ 12.85 $ $ 15.67$ 15.63

Indirect Material $ 11.28$ 11.28$ 10.52 11.03 $ $ 11.37$ 11.60

Equipment Depreciation 4.59 $ 4.78$ 5.99$ 6.59$ $ 8.48 7.47 $ 

Building Depreciation $ 7.58$ 11.70$ 13.59 7.50 $ $ 19.70$ 15.47

Maintenance $ 2.90$ 3.07$ 3.20$ 2.81 $ 3.28 3.41 $ 

Utilities $ 2.67$ 3.82$ 4.36$ 2.61 $ 6.09 4.95 $ 

Taxes $ 3.71$ 4.21$ 4.76$ 3.31 $ 8.03 5.29 $ 

Insurance $ 2.94 3.30$ 3.74$ 4.23$ $ 7.14 4.70 $ 

Freight-Out $ 43.38$ 29.01 45.21$ 63.91$ $ 57.81$ 62.31

Total $ 519.31 449.05 $ 562.53$ 636.83 $ 815.86 $ 892.71 $ 

Direct Material $ 398.47 344.81 $ 431.61$ 482.74 $ $ 721.66$ 652.92

Direct Labor (incl. benefits) $ 28.50$ 29.16$ 30.08 27.62 $ $ 33.47$ 32.11

Overhead (incl. benefits) $ 48.96$ 56.55$ 60.10 47.61 $ $ 79.77$ 68.52

Full Cost (no freight-out) $ 475.94 420.04 $ 517.32$ 572.92 $ 753.56 $ 834.90 $ Outside Unit Indoor Unit Other

Table B.2

 EE-RM-STD-98-440 COMMENT 312
B-4

Split Heat Pumps - 3 Ton

Efficiency Standard (SEER) 10 11 12 13 14 15

Relative Cost 1.00 1.05 1.13 1.30 1.79 1.94

Cost Component Original Original Original Original Original Original

Coil Materials $36.18 $39.20 $59.31 $69.63 $94.85 $88.64

Coil Labor $4.15 $4.20 $4.76 $4.92 $5.40 $5.34

Electrical Materials $80.26 $80.26 $80.01 $102.25 $154.59 $199.70

Electrical Labor $4.19 $4.19 $4.20 $4.34 $4.90 $5.53

Miscellaneous Materials $4.53 $4.49 $5.66 $5.98 $6.30 $6.46

Miscellaneous Labor $1.64 $1.64 $1.73 $1.76 $1.78 $1.79

Fan Materials $3.26 $3.76 $4.47 $5.11 $4.86 $5.16

Fan Labor $0.25 $0.25 $0.25 $0.25 $0.25 $0.25

Cabinet Materials $13.54 $13.37 $18.83 $20.55 $21.88 $21.47

Cabinet Labor $2.24 $2.23 $2.45 $2.51 $2.55 $2.49

Plumbing Materials $33.34 $33.34 $37.75 $38.14 $28.44 $27.75

Plumbing Labor $10.69 $10.69 $11.16 $11.26 $12.71 $15.78

Compressor Materials $124.23 $153.23 $153.23 $169.20 $225.00 $279.07

Compressor Labor $0.65 $0.65 $0.65 $0.65 $0.65 $0.65

Coil Materials $24.61 $30.28 $30.32 $41.25 $47.37 $32.90

Coil Labor $1.98 $2.18 $2.22 $2.58 $2.79 $2.25

Electrical Materials $52.73 $53.07 $53.07 $53.07 $176.91 $169.03

Electrical Labor $1.83 $1.83 $1.83 $1.83 $2.52 $2.52

Miscellaneous Materials $14.67 $26.20 $26.20 $29.83 $31.93 $31.30

Miscellaneous Labor $1.51 $1.52 $1.52 $1.53 $1.56 $1.97

Fan Materials $5.13 $5.13 $5.13 $5.17 $5.31 $5.15

Fan Labor $0.67 $0.61 $0.61 $0.73 $0.77 $0.74

Cabinet Materials $14.83 $15.45 $15.92 $17.98 $21.65 $27.84

Cabinet Labor $1.35 $1.39 $1.37 $1.28 $1.36 $2.05

Plumbing Materials $9.22 $7.65 $10.91 $12.03 $16.36 $14.31

Plumbing Labor $6.35 $6.45 $6.62 $6.62 $6.84 $6.62

Refrigerant Matl $5.75 $5.88 $6.01 $8.55 $11.86 $12.78

Refrigerant Labor $0.42 $0.36 $0.36 $0.36 $0.36 $0.36

Indirect Labor $20.67 $12.74 $12.74 $12.85 $15.63 $15.67

Indirect Material $11.76 $11.28 $11.28 $10.52 $11.60 $11.37

Equipment Depreciation $8.60 $4.78 $5.99 $6.59 $7.47 $8.48

Building Depreciation $14.63 $7.58 $11.70 $13.59 $15.47 $19.70

Maintenance $11.42 $2.90 $3.07 $3.20 $3.41 $3.28

Utilities $5.06 $2.67 $3.82 $4.36 $4.95 $6.09

Taxes $5.60 $3.71 $4.21 $4.76 $5.29 $8.03

Insurance $4.97 $3.30 $3.74 $4.23 $4.70 $7.14

Freight-Out $29.01 $43.38 $45.21 $63.91 $62.31 $57.81

Total $571.92 $601.84 $648.33 $743.36 $1,022.57 $1,107.46

Direct Material $422.27 $471.32 $506.83 $578.74 $847.31 $921.55

Direct Labor (incl. benefits) $37.92 $38.18 $39.73 $40.62 $44.44 $48.34

Overhead (incl. benefits) $82.71 $48.96 $56.55 $60.10 $68.52 $79.77

Full Cost (no freight-out) $542.91 $558.46 $603.11 $679.45 $960.27 $1,049.65 Outside Unit Indoor Unit Other

Table B.3

 EE-RM-STD-98-440 COMMENT 312
B-5

Packaged Air Conditioners - 3 Ton

Efficiency Standard (SEER) 10 11 12 13 14 15

Relative Cost 1.00 1.09 1.16 1.43 1.74 1.87

Cost Component Original Original Original Original Original Original

Coil Materials $36.18 $39.20 $59.31 $69.63 $94.85 $88.64

Coil Labor $4.15 $4.20 $4.76 $4.92 $5.40 $5.34

Electrical Materials $28.44 $31.79 $31.99 $35.22 $35.17 $70.90

Electrical Labor $1.05 $1.21 $1.07 $1.07 $1.07 $1.48

Miscellaneous Materials $4.53 $4.49 $5.66 $5.98 $6.30 $6.46

Miscellaneous Labor $1.64 $1.64 $1.73 $1.76 $1.78 $1.79

Fan Materials $3.26 $3.76 $4.47 $5.11 $4.86 $5.16

Fan Labor $0.25 $0.25 $0.25 $0.25 $0.25 $0.25

Cabinet Materials $52.90 $52.90 $56.41 $79.03 $79.03 $79.03

Cabinet Labor $12.53 $12.53 $13.05 $16.55 $16.55 $16.55

Plumbing Materials $11.30 $11.61 $11.32 $13.55 $14.46 $18.79

Plumbing Labor $3.59 $3.99 $3.72 $3.99 $4.21 $4.96

Compressor Materials $122.21 $151.77 $152.87 $167.25 $167.78 $221.33

Compressor Labor $0.65 $0.65 $0.65 $0.65 $0.65 $0.65

Coil Materials $24.61 $30.28 $30.32 $41.25 $47.37 $32.90

Coil Labor $1.98 $2.18 $2.22 $2.58 $2.79 $2.25

Electrical Materials $52.73 $53.07 $53.07 $53.07 $176.91 $169.03

Electrical Labor $1.83 $1.83 $1.83 $1.83 $2.52 $2.52

Miscellaneous Materials $0.00 $0.00 $0.00 $0.00 $0.00 $0.00

Miscellaneous Labor $0.00 $0.00 $0.00 $0.00 $0.00 $0.00

Fan Materials $5.13 $5.13 $5.13 $5.17 $5.31 $5.15

Fan Labor $0.67 $0.61 $0.61 $0.73 $0.77 $0.74

Cabinet Materials $0.00 $0.00 $0.00 $0.00 $0.00 $0.00

Cabinet Labor $0.00 $0.00 $0.00 $0.00 $0.00 $0.00

Plumbing Materials $6.68 $6.68 $8.38 $10.37 $10.37 $10.37

Plumbing Labor $1.53 $1.53 $1.53 $1.53 $1.53 $1.53

Refrigerant Matl $3.42 $3.42 $5.10 $4.38 $4.38 $4.38

Refrigerant Labor $0.36 $0.36 $0.36 $0.36 $0.36 $0.36

Indirect Labor $18.01 $18.01 $18.32 $19.82 $19.82 $19.82

Indirect Material $19.42 $19.42 $19.75 $19.52 $19.52 $19.52

Equipment Depreciation $9.70 $9.70 $9.70 $11.84 $11.84 $11.84

Building Depreciation $6.13 $6.13 $7.02 $13.33 $13.33 $13.33

Maintenance $14.80 $14.80 $14.76 $14.66 $14.66 $14.66

Utilities $3.39 $3.39 $3.58 $5.39 $5.39 $5.39

Taxes $4.96 $4.96 $5.64 $7.28 $7.28 $7.28

Insurance $4.41 $4.41 $5.01 $6.47 $6.47 $6.47

Freight-Out $48.71 $48.71 $55.83 $105.96 $105.96 $105.96

Total $511.12 $554.59 $595.42 $730.49 $888.93 $954.80

Direct Material $351.37 $424.04 $490.01 $646.79 $712.13

Direct Labor (incl. benefits) $30.22 $31.77 $36.21 $37.87 $38.41

Overhead (incl. benefits) $80.82 $83.78 $98.31 $98.31 $98.31

Full Cost (no freight-out) $462.41 $539.60 $624.53 $782.97 $848.85 Other Outside Unit Indoor Unit

Table B.4

 EE-RM-STD-98-440 COMMENT 312
B-6

Packaged Heat Pumps - 3 Ton

Efficiency Standard (SEER) 10 11 12 15

Relative Cost 1.00 1.07 1.13 1.85

Cost Component Original Original Original

Coil Materials $ 39.20 36.18 $ 59.31 $ 69.63 $ $ 94.85 $ 88.64

Coil Labor $ 4.20 4.15 $ 4.76 $ 4.92 $ $ 5.40 $ 5.34

Electrical Materials 80.26 $ 80.26 $ $ 102.25 80.01 $ 154.59 $ $ 199.70

Electrical Labor $ 4.19 4.19 $ $ 4.20 $ 4.34 $ 4.90 $ 5.53

Miscellaneous Materials $ 17.28 17.28 $ 16.85 $ 16.85 $ 16.85 $ 16.85 $ 

Miscellaneous Labor 2.87 $ 2.87 $ $ 2.87 $ 2.87 $ 2.87 $ 2.87

Fan Materials $ 3.76 3.26 $ 4.47 $ 5.11 $ $ 4.86 $ 5.16

Fan Labor $ 0.25 0.25 $ 0.25 $ 0.25 $ $ 0.25 $ 0.25

Cabinet Materials $ 52.90 $ 52.90 $ 79.03 56.41 $ $ 79.03 $ 79.03

Cabinet Labor $ 12.53 $ 12.53 $ 16.55 13.05 $ $ 16.55 $ 16.55

Plumbing Materials 22.23 $ 22.23 $ $ 18.74 $ 18.74 $ 18.74 $ 18.74

Plumbing Labor $ 5.46 5.46 $ $ 5.59 $ 5.59 $ 5.59 $ 5.59

Compressor Materials 122.21 $ 151.77 $ 152.87 $ 167.25 $ $ 167.78 $ 221.33

Compressor Labor $ 0.65 0.65 $ 0.65 $ 0.65 $ $ 0.65 $ 0.65

Coil Materials $ 30.28 24.61 $ 30.32 $ 41.25 $ $ 47.37 $ 32.90

Coil Labor $ 2.18 1.98 $ 2.22 $ 2.58 $ $ 2.79 $ 2.25

Electrical Materials $ 53.07 52.73 $ 53.07 $ 53.07 $ $ 176.91 $ 169.03

Electrical Labor $ 1.83 1.83 $ 1.83 $ 1.83 $ $ 2.52 $ 2.52

Miscellaneous Materials - $ -$ -$ -$ -$ -$ 

Miscellaneous Labor $ -$ -$ -$ - -$ -$ 

Fan Materials $ 5.13 5.13 $ 5.13 $ 5.17 $ $ 5.31 $ 5.15

Fan Labor $ 0.61 0.67 $ 0.61 $ 0.73 $ $ 0.77 $ 0.74

Cabinet Materials $ -$ -$ -$ - -$ -$ 

Cabinet Labor $ -$ -$ -$ - -$ -$ 

Plumbing Materials $ 6.68 6.68 $ 8.38 $ 10.37 $ $ 10.37 $ 10.37

Plumbing Labor $ 1.53 1.53 $ 1.53 $ 1.53 $ $ 1.53 $ 1.53

Refrigerant Matl $ 3.42 3.42 $ 5.10 $ 4.38 $ $ 4.38 $ 4.38

Refrigerant Labor $ 0.36 0.36 $ 0.36 $ 0.36 $ $ 0.36 $ 0.36

Indirect Labor $ 18.01 18.01 $ 18.32 $ 19.82 $ $ 19.82 $ 19.82

Indirect Material $ 19.42 19.42 $ 19.75 $ 19.52 $ $ 19.52 $ 19.52

Equipment Depreciation 9.70 $ 9.70 $ 9.70 $ 11.84 $ $ 11.84 $ 11.84

Building Depreciation $ 6.13 6.13 $ 7.02 $ 13.33 $ $ 13.33 $ 13.33

Maintenance $ 14.80 14.80 $ 14.76 $ 14.66 $ $ 14.66 $ 14.66

Utilities $ 3.39 3.39 $ 3.58 $ 5.39 $ $ 5.39 $ 5.39

Taxes $ 4.96 4.96 $ 5.64 $ 7.28 $ $ 7.28 $ 7.28

Insurance $ 4.41 4.41 $ $ 5.01 $ 6.47 $ 6.47 $ 6.47

Freight-Out $ 48.71 48.71 $ $ 105.96 55.83 $ 105.96 $ $ 105.96

Total $592.87 $632.15 $668.20 $819.56 $1,029.47 $1,099.71

Direct Material $426.88 $465.98 $490.68 $573.11 $781.04 $851.28

Direct Labor (incl. benefits) $36.45 $36.64 $37.91 $42.18 $44.16 $44.16

Overhead (incl. benefits) $80.82 $80.82 $83.78 $98.31 $98.31 $98.31

Full Cost (no freight-out) $544.15 $583.44 $612.37 $713.60 $923.51 $993.75

13

1.38

14

1.74

Outside Unit Indoor Unit Other

Table B.5

 EE-RM-STD-98-440 COMMENT 312
B-7

Characterisics of Split Air Conditioner Sample - Compressor Type

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Occurrence

Reciprocating --

 Single Reciprocating--

 Dual

Scroll -- Single Reciprocating --

 Two-speed

Figure B.1

Characteristics of Split Air Conditioner Samples - TXV

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Occurrence

Figure B.2

 EE-RM-STD-98-440 COMMENT 312
B-8

Characteristics of Split Air Conditioner Samples - Refrigerant 

Management

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Occurrence

Muffler

Crankcase Heater

Liquid Line Solenoid

Filter Dryer

Figure B.3

Characteristics of Split Air Conditioner Samples - Tube Rifling

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Occurrence

Outdoor Coils

Indoor Coils

Figure B.4

 EE-RM-STD-98-440 COMMENT 312
B-9

Characteristics of Split Air Conditioner Samples - Fans

0

5

10

15

20

25

30

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Fan Diameter (in)

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

Motor Power (hp)

Fan Diameter -- Outdoor Unit

Fan Diameter -- Indoor Unit

Motor Power -- Outdoor Unit

Motor Power -- Indoor Unit

Figure B.6

Characteristics of Split Air Conditioner Samples - Indoor Fan Control

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Occurrence in Fancoil Units

ECM

Time Delay Relay

Figure B.5

 EE-RM-STD-98-440 COMMENT 312
B-10

Characteristics of Split Air Conditioner Samples - Capacity and 

Charge

30,000

32,000

34,000

36,000

38,000

40,000

42,000

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Capacity (BTU/hr)

0.0

2.0

4.0

6.0

8.0

10.0

12.0

Refrigerant Charge (lbs)

Capacity

Refrigerant Charge

Figure B.7

Characteristics of Split Air Conditioner Samples - Weight

0

50

100

150

200

250

300

350

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Mean Weight (lbs)

Outdoor Unit

Cased Coil Unit

Fancoil Unit

Figure B.8

 EE-RM-STD-98-440 COMMENT 312
B-11

Characteristics of Split Air Conditioner Samples - Cabinet Volume

0

5

10

15

20

25

30

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Mean Volume (cu. ft.)

Outdoor Unit

Fancoil Unit

Cased Coil Unit

Figure B.9

Characteristics of Split Air Conditioner Samples - Fin Density

0

5

10

15

20

25

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Fin Density (fins/inch)

Condenser

Evaporator

Figure B.10

 EE-RM-STD-98-440 COMMENT 312
B-12

Characteristics of Split Air Conditioner Samples - 

Tube Rows and Face Area

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

10 11 12 13 14 15 16 17

Efficiency Level (SEER)

Tube Rows

0.0

5.0

10.0

15.0

20.0

25.0

Tube Rows -- Condenser

Tube Rows -- Evaporator

Face Area -- Condenser

Face Area -- Evaporator

Figure B.11

Characterisics of Split Heat Pump Samples - Compressor Type

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16

Efficiency Level (SEER)

Occurrence

Reciprocating -- Single

Scroll

Reciprocating -- 

 Two-speed

Figure B.12

 EE-RM-STD-98-440 COMMENT 312
B-13

Characteristics of Split Heat Pump Samples - Refrigerant Management

0%

20%

40%

60%

80%

100%

Efficiency Level (SEER)

Occurrence

Accumulator 67% 100% 100% 100% 50% 0% 0%

Muffler 50% 100% 67% 50% 50% 100% 100%

Crankcase Heater 100% 100% 100% 50% 50% 100% 100%

Liquid Line Solenoid 0% 50% 0% 0% 0% 0% 0%

Filter Dryer 50% 50% 33% 50% 0% 0% 0%

10 11 12 13 14 15 16

Figure B.14

Characteristics of Split Heat Pump Samples - TXV

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16

Efficiency Level (SEER)

Occurrence

Figure B.13

 EE-RM-STD-98-440 COMMENT 312
B-14

Characteristics of Split Heat Pump Samples - Fan Control

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16

Efficiency Level (SEER)

Occurrence in Fancoil Units

ECM

Time Delay Relay

Figure B.16

Characteristics of Split Heat Pump Samples - Tube Rifling

0%

20%

40%

60%

80%

100%

10 11 12 13 14 15 16

Efficiency Level (SEER)

Occurrence

Indoor Coils

Outdoor Coils

Figure B.15

 EE-RM-STD-98-440 COMMENT 312
B-15

Characteristics of Split Heat Pump Samples - Capacity and Charge

32,000

34,000

36,000

38,000

40,000

10 11 12 13 14 15 16

Efficiency Level (SEER)

Capacity (BTU/hr)

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

Refrigerant Charge (lbs)

Capacity

Refrigerant Charge

Figure B.18

Characteristics of Split Heat Pump Samples - Fans

0

5

10

15

20

25

30

10 11 12 13 14 15 16

Efficiency Level (SEER)

Fan Diameter (in)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

Motor Power (hp)

Fan Diameter -- Outdoor Unit

Motor Power -- Outdoor Unit

Motor Power -- Indoor Unit

Fan Diameter -- Indoor Unit

Figure B.17

 EE-RM-STD-98-440 COMMENT 312
B-16

Characteristics of Split Heat Pump Samples - Cabinet Volume

0

5

10

15

20

25

30

10 11 12 13 14 15 16

Efficiency Level (SEER)

Cabinet Volume (cu. ft.)

Outdoor Unit

Indoor Unit

Figure B.20

Characteristics of Split Heat Pump Samples - Weight

0

50

100

150

200

250

300

350

10 11 12 13 14 15 16

Efficiency Level (SEER)

Weight (lbs)

Outdoor Unit

Indoor Unit

Figure B.19

 EE-RM-STD-98-440 COMMENT 312
B-17

Characteristics of Split Heat Pump Samples - Fin Density

0

5

10

15

20

25

30

10 11 12 13 14 15 16

Efficiency Level (SEER)

Fin Density (fins / inch)

Condenser

Evaporator

Figure B.21

Characteristics of Split Heat Pump Samples - Tube Rows and Face 

Areas

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

10 11 12 13 14 15 16

Efficiency Level (SEER)

Tube Rows

0

5

10

15

20

25

30

Face Area (sq. ft.)

Tube Rows -- Evaporator

Face Area -- Evaporator

Face Area -- Condenser

Tube Rows -- Condenser

Figure B.22

 EE-RM-STD-98-440 COMMENT 312
B-18

Characterisics of Packaged Air Conditioner Samples - 

Compressor Type

0%

20%

40%

60%

80%

100%

10 11 12 13

Efficiency Level (SEER)

Occurrence

Reciprocating -- Single

Scroll

Figure B.23

Characteristics of Packaged Air Conditioner Samples - TXV

0%

20%

40%

60%

80%

100%

10 11 12 13

Efficiency Level (SEER)

Occurrence

Figure B.24

 EE-RM-STD-98-440 COMMENT 312
B-19

Characteristics of Packaged Air Conditioner Samples - 

Refrigerant Management

0%

20%

40%

60%

80%

100%

Efficiency Level (SEER)

Occurrence

Accumulator 17% 33% 0%

Muffler 0% 0% 0%

Crankcase Heater 33% 33% 50%

Liquid Line Solenoid 0% 0% 0%

Filter Dryer 33% 33% 100%

10 11 12 13

Figure B.25

Characteristics of Split Air Conditioner Samples - Tube Rifling

0%

20%

40%

60%

80%

100%

10 11 12 13

Efficiency Level (SEER)

Occurrence

Evaporator

Condenser

Figure B.26

 EE-RM-STD-98-440 COMMENT 312
B-20

Characteristics of Packaged Air Conditioner Samples - Fan Control

0%

20%

40%

60%

80%

100%

10 11 12 13

Efficiency Level (SEER)

Occurrence in Fancoil Units

ECM

Time Delay Relay

Figure B.27

Characteristics of Packaged Air Conditioner Samples - Fans

0

5

10

15

20

25

10 11 12 13

Efficiency Level (SEER)

Fan Diameter (in)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

Motor Power (hp)

Fan Diameter -- Condenser

Fan Diameter -- Evaporator

Motor Power -- Evaporator

Motor Power -- Condenser

Figure B.28

 EE-RM-STD-98-440 COMMENT 312
B-21

Characteristics of Packaged Air Conditioner Samples - 

Capacity and Charge

32,000

34,000

36,000

38,000

40,000

10 11 12 13

Efficiency Level (SEER)

Capacity (BTU/hr)

0.0

2.0

4.0

6.0

8.0

Refrigerant Charge (lbs)

Refrigerant Charge

Capacity

Figure B.29

Characteristics of Packaged Air Conditioner Samples - Weight

0

50

100

150

200

250

300

350

400

450

10 11 12 13

Efficiency Level (SEER)

Weight (lbs)

Figure B.30

 EE-RM-STD-98-440 COMMENT 312
B-22

Characteristics of Packaged Air Conditioner Samples - Volume

0

10

20

30

40

50

60

70

10 11 12 13

Efficiency Level (SEER)

Volume (cu. ft.)

Figure B.31

Characteristics of Packaged Air Conditioner Samples - Fin Density

0

5

10

15

20

25

30

10 11 12 13

Efficiency Level (SEER)

Fin Density (fins/inch)

Condenser

Evaporator

Figure B.32

 EE-RM-STD-98-440 COMMENT 312
B-23

Characteristics of Packaged Air Conditioner Samples - Coils

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

10 11 12 13

Efficiency Level (SEER)

Tube Rows

0

1

2

3

4

5

6

7

8

Face Area (sq. ft.)

Face Area -- Condenser

Face Area -- Evaporator

Tube Rows -- Evaporator

Tube Rows -- Condenser

Figure B.33

Characterisics of Packaged Heat Pump Samples - Compressor Type

0%

20%

40%

60%

80%

100%

10 11 12

Efficiency Level (SEER)

Occurrence

Scroll

Reciprocating -- Single

Figure B.34

 EE-RM-STD-98-440 COMMENT 312
B-24

Characteristics of Packaged Heat Pump Samples - 

Refrigerant Management

0%

20%

40%

60%

80%

100%

Efficiency Level (SEER)

Occurrence

Accumulator 80% 50%

Muffler 0% 0%

Crankcase Heater 80% 25%

Liquid Line Solenoid 0% 0%

Filter Dryer 60% 50%

10 11 12

Figure B.36

Characteristics of Packaged Heat Pump Samples - TXV

0%

20%

40%

60%

80%

100%

10 11 12

Efficiency Level (SEER)

Occurrence

No Samples

Figure B.35

 EE-RM-STD-98-440 COMMENT 312
B-25

Characteristics of Packaged Heat Pump Samples - Tube Rifling

0%

20%

40%

60%

80%

100%

10 11 12

Efficiency Level (SEER)

Occurrence

Indoor coils

Outdoor coils

No Samples

Figure B.37

Characteristics of Packaged Heat Pump Samples - Fan Control

0%

20%

40%

60%

80%

100%

10 11 12

Efficiency Level (SEER)

Occurrence

ECM

Time Delay Relay

No Samples

Figure B.38

 EE-RM-STD-98-440 COMMENT 312
B-26

Characteristics of Packaged Heat Pump Samples - Capacity and 

Charge

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

10 11 12

Efficiency Level (SEER)

Capacity (BTU/hr)

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

Refrigerant Charge (lbs)

Capacity Ref Chg

Figure B.40

Characteristics of Packaged Heat Pump - Fans

0

5

10

15

20

25

10 11 12

Efficiency Level (SEER)

Fan Diameter (in)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

Motor Power (hp)

Fan Diameter -- Condenser

Fan Diameter -- Evaporator

Motor Power -- Condenser

Motor Power -- Evaporator

Figure B.39

 EE-RM-STD-98-440 COMMENT 312
B-27

Characteristics of Packaged Heat Pump Samples - Volume

30

31

32

33

34

35

36

37

38

10 11 12

Efficiency Level (SEER)

Volume (cu. ft.)

Figure B.42

Characteristics of Packaged Heat Pump Samples - Weight

325

330

335

340

345

350

355

360

365

10 11 12

Efficiency Level (SEER)

Weight (lbs)

Figure B.41

 EE-RM-STD-98-440 COMMENT 312
B-28

Characteristics of Packaged Heat Pump Samples - Coils

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

10 11 12

Efficiency Level (SEER)

Tube Rows

0

1

2

3

4

5

6

7

Face Area (sq. ft.)

Face Area -- Condenser

Tube Rows -- Condenser

Tube Rows -- Evaporator

Face Area -- Evaporator

Figure B.44

Characteristics of Packaged Heat Pump - Fin Density

0

5

10

15

20

25

30

10 11 12

Efficiency Level (SEER)

Fin Density (fins/inch)

Condenser

Evaporator

Figure B.43

 EE-RM-STD-98-440 COMMENT 312