# Indented Bill of Materials

**H Elec Power Supply Sy** **stem Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight Piece Cost**  **Weight (Total)**
**(Total) H HV Traction Battery**  **H High Voltage** 

# 146.3360 lb **146.3360 lb Subsy**  **stem Traction**  **Battery Subsy**  **stem 1**  **H BIW Fasteners, Traction H BIW**  **1 #**  **0.1990 lb #**  **0.1990 lb Battery**  **Sub Fasteners,**  **Traction Battery**  **Sub 2**  H M6 Weld Nut, BIW H M6 Weld Nut, **1** Commodity **# 0.0090 lb**  **# 0.0090 lb**  BIW Pricing 2 H M8 Weld Nut, BIW H M8 Weld Nut, # Commodity # 0.0190 lb # 0.1900 lb BIW Pricing 1 H Weld Nut Battery Pack H Weld Nut 1 Commodity # 0.0400 lb # 0.0400 lb Battery Pack Pricing 1 H Weld Nut Battery Pack H Weld Nut 1 Commodity # 0.0400 lb # 0.0400 lb Battery Pack Pricing 1 H J-Nut Battery Pack Bracket H J-Nut Battery 4 Commodity # 0.0140 lb # 0.0560 lb Pack Bracket Pricing 1 H J-Nut Battery Pack Bracket H J-Nut Battery 4 Commodity # 0.0140 lb # 0.0560 lb H J-Nut Battery Pack Bracket H J-Nut Battery Commodity 0.0140 lb 0.0560 lb Pack Bracket Pricing 1 H Push Pin Bracket Retainer H Push Pin 1 Commodity # 0.0020 lb # 0.0020 lb Bracket Pricing Retainer **1 H Bracket Battery**  **Pack to H Bracket**  **1 #**  **0.0868 lb #**  **0.0868 lb Body**  **L - A SM**  **Battery Pack**  **to Body L -**  **AS M**  **2 H Bracket Battery**  **Pack to H Bracket**  **1 Steel - 1018**  **# 0.0000 lb**  **# 0.0000 lb**  **Body L Top - Stamped**  **Battery Pack**  **to Body L Top**  **- Stamped 3**  H Bracket Battery Pack to H Bracket **1** Steel - 1018 **# 0.0000 lb**  **# 0.0000 lb**  Body L Top - Material Battery Pack to Body L Top - Material



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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Bracket Battery** 

**Pack to H Bracket**  

### 1 **Steel - 1018** 

### # **0.0000 lb #**  **0.0000 lb Body**  **L Bottom - Stamping Battery**  **Pack to Body**  **L Bottom -**  **Stamping 3**  H Bracket Battery Pack to H Bracket **1** Steel - 1018 **# 0.0000 lb**  **# 0.0000 lb**  Body L Bottom - Material Battery Pack to Body L Bottom - Material 2 H Weld Nut - Bracket Battery H Weld Nut - 2 Commodity # 0.0434 lb # 0.0868 lb to veh Brkt Bracket Battery Pricing to veh Brkt 1 H Bolt Battery Pack Bracket H Bolt Battery 5 Commodity # 0.0460 lb # 0.2300 lb Pack Bracket Pricing 1 H Push Pin Bracket Retainer H Push Pin 1 Commodity # 0.0020 lb # 0.0020 lb Bracket Pricing Retainer **1 H Bracket Battery**  **Pack to H Bracket**  **1 #**  **0.0868 lb #**  **0.0868 lb Body**  **R - A SM**  **Battery Pack**  **to Body R -**  **AS M**  **2 H Bracket Battery**  **Pack to H Bracket**  **1 Steel - 1018**  **# 0.0000 lb**  **# 0.0000 lb**  **Body R Top - Stamped**  **Battery Pack**  **to Body R Top**  **- Stamped 3**  H Bracket Battery Pack to H Bracket **1** Steel - 1018 **# 0.0000 lb**  **# 0.0000 lb**  Body R Top - Material Battery Pack to Body R Top - Material **2 H Bracket Battery**  **Pack to H Bracket**  **1 Steel - 1018**  **# 0.0000 lb**  **# 0.0000 lb**  **Body R Bottom - Stamped**  **Battery Pack**  **to Body R**  **Bottom - Stamped**  **3** H Bracket Battery Pack to H Bracket **1** Steel - 1018 **# 0.0000 lb**  **# 0.0000 lb**  Body R Bottom - Material Battery Pack to Body R Bottom - Material 2 H Weld Nut - Bracket Battery H Weld Nut - 2 Commodity # 0.0434 lb # 0.0868 lb to veh Brkt Bracket Battery Pricing to veh Brkt 1 H Bolt Battery Pack Bracket H Bolt Battery 5 Commodity # 0.0460 lb # 0.2300 lb Pack Bracket Pricing 

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## H Elec Power Supply**Sy stem** 

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Battery** 

**Pack - Hy brid**  **H Battery Pack**  

### 1 **# 138.8555 lb**  **138.8555 lb - Hy** **brid 2**  **H End Cap Battery Pack**  **H End Cap 1**  **# 1.3500 lb**  **# 1.3500 lb** 

**Battery Pack**  **3 H End Cap Battery**  **H End Cap 1**  **Al uminum -**  **# 1.3400 lb**  **# 1.3400 lb**  **Pack ,Washed Battery**  **Pack, #**  **Washed 4**  **H End Cap Battery Pack,**  **H End Cap 1**  **Al uminum -**  **# 1.3400 lb**  **# 1.3400 lb**  **Machined Battery**  **Pack, #**  **Machined 5** **H End Cap Battery Pack,**  **H End Cap 1**  **Al uminum -**  **# 1.3400 lb**  **# 1.3400 lb**  **Trimmed Battery**  **Pack, #**  **Trimmed 6**  **H End Cap Battery Pack, Inj.**  **H End Cap 1**  **Al uminum -**  **# 1.3400 lb**  **# 1.3400 lb**  **Molded Battery**  **Pack, #**  **Inj. Molded 7**  H End Cap Battery Pack, Raw H End Cap **1** Aluminum - 380 **# 1.3400 lb**  **#**

Material Battery Pack, Raw Material 3 H Seal End Cap H Seal End Cap 1 Urethane Foam # 0.0100 lb # 0.0100 lb **2 H Rod Battery** 

**Support, End H Rod Battery**  **2 #**  **0.8950 lb #**  **1.7900 lb to End, Washed**  **Support, End to End,**  **Washed 3**  **H Rod Battery**

**Support, End H Rod Battery**  **1 Al** **uminum - #**  **0.8950 lb #**  **1.7900 lb to End, Deburred**  **Support, End 6061-T6**  **to End, Deburred**  **4 H Rod Battery** 

**Support, End H Rod Battery**  **1 #**  **0.8950 lb #**  **1.7900 lb to End, Machined**  **Support, End to End,**  **Machined 5**  H Rod Battery Support, End to H Rod Battery **1** Aluminum - **# 0.8950 lb**  **# 1.7900 lb**  End, Bar Stock Support, End to 6061-T6 End, Bar Stock 2 H Bolt, Battery End Cap to H Bolt, Battery 2 Commodity # 0.0320 lb # 0.0640 lb Inner Rod End Cap to Pricing Inner Rod **2 H Battery** 

**Pack 8 Cell H Battery**  **Pack #**  **# 3.6240 lb**  **# 94.2240 lb**  **8 Cell 3**  **H Battery**

**Case Half White H Battery**  **Case 1**  **PPE+PS+PA #**  **0.1630 lb #**  **4.2380 lb Half White**  

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H Battery Case Half White, H Battery Case 

### 1 PPE+PS+PA 

### # 0.1630 lb Raw Material Half White, Raw Material **3 H Battery** 

**Pack 4 Cell H Battery**  **Pack 2**  **# 0.3226 lb**  **# 16.7752 lb**  **4 Cell 4**  **G Battery**

**A sm., End**  **G Battery 1**  **# 0.0829 lb**  **# 4.3108 lb**  **As m., End**  **5 H Battery** 

**Case H Battery**  **Case 1**  **Steel, Ni #**  **0.0410 lb #**  **2.1320 lb**

**Plated 6**  H Battery Case H Battery Case, **1** Steel, Ni Plated **# 0.0410 lb**  **# 2.1320 lb** 

Raw Material **5 H Riser, Outer Bottom Case**  **H Riser, Outer 1**  **Steel, Ni #**  **0.0064 lb #**  **0.3328 lb Bottom Case**  **Plated 6**  H Riser, Outer Bottom Case, H Riser, Outer **1** Steel, Ni Plated **# 0.0064 lb**  **# 0.3328 lb** 

Raw Material Bottom Case, Raw Material **5 H Bottom Screen, Battery**  **H Bottom 1**  **Steel, Ni #**  **0.0041 lb #**  **0.2132 lb Screen,**  **Plated Battery**  **6** H Bottom Screen, Battery, Raw H Bottom **1** Steel, Ni Plated **# 0.0041 lb**  **# 0.2132 lb** 

Material Screen, Battery, Raw Material **5 H Top Screen A** 

**sm. H Top Screen**  **1 Steel, Ni**  **# 0.0068 lb**  **# 0.3536 lb** 

**As m.**  **Plated 6**  **H Top Screen H Top Screen**  **1 Steel, Ni**  **# 0.0038 lb**  **# 0.1976 lb**  **Plated 7**  H Top Screen, Raw Material H Top Screen, **1** Steel, Ni Plated **# 0.0038 lb**  **#**

Raw Material **6 H Riser, Top Screen A**  **sm. H Riser, Top**  **1 Steel, Ni**  **# 0.0030 lb**  **# 0.1560 lb** 

**Screen A**

**sm. Plated**  **7** H Riser, Top Screen Asm., H Riser, Top **1** Steel, Ni Plated **# 0.0030 lb**  **#**

Raw Material Screen Asm., Raw Material **5 H Small Seal, Battery**  **H Small Seal, 1**  **Udel P-1700 #**  **0.0003 lb #**  **0.0156 lb Battery**  **Poly sulfone**  **6** H Small Seal, Battery, Raw H Small Seal, **1** Udel P-1700 **# 0.0003 lb**  **# 0.0156 lb**  Material Battery, Raw Polysulfone Material **5 H Top Plate annd Riser A**  **sm. H Top Plate**  **1 #**  **0.0235 lb #**  **1.2220 lb annd Riser**  **As m.** 

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Riser, Top, Outer**  **H Riser, Top,** 

### 1 **Steel, Ni** 

### # **0.0099 lb #**  **Outer Plated**  **7 H Riser, Top, Outer, Stamped**  **H Riser, Top, 1**  **Steel, Ni #**  **0.0099 lb #**  **Outer, Plated**  **Stamped 8**  H Riser, Top, Outer, Raw H Riser, Top, **1** Steel, Ni Plated **# 0.0099 lb**  **#**

Material Outer, Raw Material **6 H Top Plate A** 

**sm. H Top Plate**  **1 #**  **0.0134 lb #**  **0.6968 lb As** **m. 7**  **H Top Plate H Top Plate**  **1 Steel, Ni**  **# 0.0112 lb**  **# Plated**  **8** H Top Plate, Raw Material H Top Plate, **1** Steel - 1018 **# 0.0112 lb**  **#** Raw Material 7 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb # Battery Pricing **7 H Valve, Vent, Battery**  **H Valve, Vent, 1**  **SBR coated St #**  **0.0003 lb #**  **Battery Steel**  **8** H Valve, Vent, Battery Material H Valve, Vent, **1** SBR coated St **# 0.0003 lb**  **#** Battery Material Steel **7 H Vent Cover**  **H Vent Cover 1**  **Steel, Ni #**  **0.0013 lb #**  **Plated 8**  H Vent Cover, Raw Material H Vent Cover, **1** Steel, Ni Plated **# 0.0013 lb**  **#**

Raw Material **5 H Large Seal, Battery**  **H Large Seal, 1**  **Poly phthalami**  **# 0.0008 lb**  **# 0.0416 lb**  **Battery de (PPA**  **) 6**  H Large Seal, Battery, Raw H Large Seal, **1** Polyphthalamid **# 0.0008 lb**  **# 0.0416 lb**  Material Battery, Raw e (PPA) Material **4 H Spacer, Battery** **, Center H Spacer,**  **1 LDPE**  **# 0.0028 lb**  **# 0.1456 lb**  **Battery , Center**  **5** H Spacer, Battery, Center, H Spacer, **1** LDPE **# 0.0028 lb**  **# 0.1456 lb**  Raw Material Battery, Center, Raw Material **4 H Battery** **, A**

**sm., Center H Battery** **, 1**  **# 0.0730 lb**  **# 3.7960 lb**  **As m., Center**  **5 H Battery** 

**Case H Battery**  **Case 1**  **Steel, Ni #**  **0.0410 lb #**  **2.1320 lb**

**Plated 6**  H Battery Case H Battery Case, **1** Steel, Ni Plated **# 0.0410 lb**  **# 2.1320 lb** 

Raw Material **5 H Riser, Outer Bottom Case**  **H Riser, Outer 1**  **Steel, Ni #**  **0.0064 lb #**  **0.3328 lb Bottom Case**  **Plated**

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 6 H Riser, Outer Bottom Case, H Riser, Outer 

### 1 Steel, Ni Plated 

### # 0.0064 lb #

Raw Material Bottom Case, Raw Material **5 H Bottom Screen, Battery**  **H Bottom 1**  **Steel, Ni #**  **0.0041 lb #**  **0.2132 lb Screen,**  **Plated Battery**  **6** H Bottom Screen, Battery, Raw H Bottom **1** Steel, Ni Plated **# 0.0041 lb**  **# 0.2132 lb** 

Material Screen, Battery, Raw Material **5 H Top Screen A** 

**sm. H Top Screen**  **1 Steel, Ni**  **# 0.0068 lb**  **# 0.3536 lb** 

**As m.**  **Plated 6**  **H Top Screen H Top Screen**  **1 Steel, Ni**  **# 0.0038 lb**  **# 0.1976 lb**  **Plated 7**  H Top Screen, Raw Material H Top Screen, **1** Steel, Ni Plated **# 0.0038 lb**  **#**

Raw Material **6 H Riser, Top Screen A**  **sm. H Riser, Top**  **1 Steel, Ni**  **# 0.0030 lb**  **# 0.1560 lb** 

**Screen A**

**sm. Plated**  **7** H Riser, Top Screen Asm., H Riser, Top **1** Steel, Ni Plated **# 0.0030 lb**  **#**

Raw Material Screen Asm., Raw Material **5 H Small Seal, Battery**  **H Small Seal, 1**  **Udel P-1700 #**  **0.0003 lb #**  **0.0156 lb Battery**  **Poly sulfone**  **6** H Small Seal, Battery, Raw H Small Seal, **1** Udel P-1700 **# 0.0003 lb**  **# 0.0156 lb**  Material Battery, Raw Polysulfone Material **5 H Top Plate A** 

**sm. H Top Plate**  **1 #**  **0.0134 lb #**  **0.6968 lb**

**As m.**  **6 H Top Plate**  **H Top Plate 1**  **Steel, Ni #**  **0.0112 lb #**  **0.5824 lb Plated**  **7** H Top Plate, Raw Material H Top Plate, **1** Steel - 1018 **# 0.0112 lb**  **#** Raw Material 6 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb # 0.0312 lb Battery Pricing **6 H Valve, Vent, Battery**  **H Valve, Vent, 1**  **SBR coated St #**  **0.0003 lb #**  **0.0156 lb Battery**  **Steel 7**  H Valve, Vent, Battery Material H Valve, Vent, **1** SBR coated St **# 0.0003 lb**  **#** Battery Material Steel **6 H Vent Cover**  **H Vent Cover 1**  **Steel, Ni #**  **0.0013 lb #**  **0.0676 lb Plated**  **7** H Vent Cover, Raw Material H Vent Cover, **1** Steel, Ni Plated **# 0.0013 lb**  **#**

Raw Material

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H Large Seal, Battery H Large Seal,**  **Poly phthalami**  

### # **0.0008 lb #**  **Battery de (PPA**  **) 6**  H Large Seal, Battery, Raw H Large Seal, **1** Polyphthalamid **# 0.0008 lb**  **# 0.0416 lb**  Material Battery, Raw e (PPA) Material **4 H Spacer, Battery** **, Center H Spacer,**  **1 LDPE**  **# 0.0028 lb**  **# 0.1456 lb**  **Battery , Center**  **5** H Spacer, Battery, Center, H Spacer, **1** LDPE **# 0.0028 lb**  **# 0.1456 lb**  Raw Material Battery, Center, Raw Material **4 H Battery** **, A**

**sm., Center H Battery** **, 1**  **# 0.0730 lb**  **# 3.7960 lb**  **As m., Center**  **5 H Battery** 

**Case H Battery**  **Case 1**  **Steel, Ni #**  **0.0410 lb #**  **2.1320 lb**

**Plated 6**  H Battery Case H Battery Case, **1** Steel, Ni Plated **# 0.0410 lb**  **# 2.1320 lb** 

Raw Material **5 H Riser, Outer Bottom Case**  **H Riser, Outer 1**  **Steel, Ni #**  **0.0064 lb #**  **0.3328 lb Bottom Case**  **Plated 6**  H Riser, Outer Bottom Case, H Riser, Outer **1** Steel, Ni Plated **# 0.0064 lb**  **# 0.3328 lb** 

Raw Material Bottom Case, Raw Material **5 H Bottom Screen, Battery**  **H Bottom 1**  **Steel, Ni #**  **0.0041 lb #**  **0.2132 lb Screen,**  **Plated Battery** 

**6** H Bottom Screen, Battery, Raw H Bottom **1** Steel, Ni Plated **# 0.0041 lb**  **# 0.2132 lb** 

Material Screen, Battery, Raw Material **5 H Top Screen A** 

**sm. H Top Screen**  **1 Steel, Ni**  **# 0.0068 lb**  **# 0.3536 lb** 

**As m.**  **Plated 6**  **H Top Screen H Top Screen**  **1 Steel, Ni**  **# 0.0038 lb**  **# 0.1976 lb**  **Plated 7**  H Top Screen, Raw Material H Top Screen, **1** Steel, Ni Plated **# 0.0038 lb**  **#**

Raw Material **6 H Riser, Top Screen A**  **sm. H Riser, Top**  **1 Steel, Ni**  **# 0.0030 lb**  **# 0.1560 lb** 

**Screen A**

**sm. Plated**  **7** H Riser, Top Screen Asm., H Riser, Top **1** Steel, Ni Plated **# 0.0030 lb**  **#**

Raw Material Screen Asm., Raw Material **5 H Small Seal, Battery**  **H Small Seal, 1**  **Udel P-1700 #**  **0.0003 lb #**  **0.0156 lb Battery**  **Poly sulfone** 

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 6 H Small Seal, Battery, Raw H Small Seal, 

### 1 Udel P-1700 

### # 0.0003 lb # Material Battery, Raw Polysulfone Material **5 H Top Plate A** 

**sm. H Top Plate**  **1 #**  **0.0134 lb #**  **0.6968 lb**

**As m.**  **6 H Top Plate**  **H Top Plate 1**  **Steel, Ni #**  **0.0112 lb #**  **0.5824 lb Plated**  **7** H Top Plate, Raw Material H Top Plate, **1** Steel - 1018 **# 0.0112 lb**  **#** Raw Material 6 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb # 0.0312 lb Battery Pricing **6 H Valve, Vent, Battery**  **H Valve, Vent, 1**  **SBR coated St #**  **0.0003 lb #**  **0.0156 lb Battery**  **Steel 7**  H Valve, Vent, Battery Material H Valve, Vent, **1** SBR coated St **# 0.0003 lb**  **#** Battery Material Steel **6 H Vent Cover**  **H Vent Cover 1**  **Steel, Ni #**  **0.0013 lb #**  **0.0676 lb Plated**  **7** H Vent Cover, Raw Material H Vent Cover, **1** Steel, Ni Plated **# 0.0013 lb**  **#**

Raw Material **5 H Large Seal, Battery**  **H Large Seal, 1**  **Poly phthalami**  **# 0.0008 lb**  **# 0.0416 lb**  **Battery de (PPA**  **) 6**  H Large Seal, Battery, Raw H Large Seal, **1** Polyphthalamid **# 0.0008 lb**  **# 0.0416 lb**  H Large Seal, Battery, Raw H Large Seal, Polyphthalamid **0.0008 lb 0.0416 lb**  Material Battery, Raw e (PPA) Material **4 H Spacer, Battery** **, Center H Spacer,**  **1 LDPE**  **# 0.0028 lb**  **# 0.1456 lb**  **Battery , Center**  **5** H Spacer, Battery, Center, H Spacer, **1** LDPE **# 0.0028 lb**  **# 0.1456 lb**  Raw Material Battery, Center, Raw Material **4 G Battery** 

**A sm., End**  **G Battery 1**  **# 0.0829 lb**  **# 4.3108 lb**  **As m., End**  **5 H Battery** 

**Case H Battery**  **Case 1**  **Steel, Ni #**  **0.0410 lb #**  **2.1320 lb**

**Plated 6**  H Battery Case H Battery Case, **1** Steel, Ni Plated **# 0.0410 lb**  **# 2.1320 lb** 

Raw Material **5 H Riser, Outer Bottom Case**  **H Riser, Outer 1**  **Steel, Ni #**  **0.0064 lb #**  **0.3328 lb Bottom Case**  **Plated 6**  H Riser, Outer Bottom Case, H Riser, Outer **1** Steel, Ni Plated **# 0.0064 lb**  **# 0.3328 lb** 

Raw Material Bottom Case, Raw Material

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H Bottom Screen, Battery H Bottom**  **Steel, Ni** 

### # **0.0041 lb #**  **Screen, Plated**  **Battery 6**  H Bottom Screen, Battery, Raw H Bottom **1** Steel, Ni Plated **# 0.0041 lb**  **# 0.2132 lb** 

Material Screen, Battery, Raw Material **5 H Top Screen A** 

**sm. H Top Screen**  **1 Steel, Ni**  **# 0.0068 lb**  **# 0.3536 lb** 

**As m.**  **Plated 6**  **H Top Screen H Top Screen**  **1 Steel, Ni**  **# 0.0038 lb**  **# 0.1976 lb**  **Plated 7**  H Top Screen, Raw Material H Top Screen, **1** Steel, Ni Plated **# 0.0038 lb**  **#**

Raw Material **6 H Riser, Top Screen A**  **sm. H Riser, Top**  **1 Steel, Ni**  **# 0.0030 lb**  **# 0.1560 lb** 

**Screen A**

**sm. Plated**  **7** H Riser, Top Screen Asm., H Riser, Top **1** Steel, Ni Plated **# 0.0030 lb**  **#**

Raw Material Screen Asm., Raw Material **5 H Small Seal, Battery**  **H Small Seal, 1**  **Udel P-1700 #**  **0.0003 lb #**  **0.0156 lb Battery**  **Poly sulfone** 

**6** H Small Seal, Battery, Raw H Small Seal, **1** Udel P-1700 **# 0.0003 lb**  **# 0.0156 lb**  Material Battery, Raw Polysulfone Material **5 H Top Plate annd Riser A**  **sm. H Top Plate**  **1 #**  **0.0235 lb #**  **1.2220 lb annd Riser**  **As m.**  **6 H Riser, Top, Outer**  **H Riser, Top, 1**  **Steel, Ni #**  **0.0099 lb #**  **0.5148 lb Outer**  **Plated 7**  **H Riser, Top, Outer, Stamped H Riser, Top,**  **1 Steel, Ni**  **# 0.0099 lb**  **# Outer,**  **Plated Stamped**  **8** H Riser, Top, Outer, Raw H Riser, Top, **1** Steel, Ni Plated **# 0.0099 lb**  **#**

Material Outer, Raw Material **6 H Top Plate A** 

**sm. H Top Plate**  **1 #**  **0.0134 lb #**  **0.6968 lb As** **m. 7**  **H Top Plate H Top Plate**  **1 Steel, Ni**  **# 0.0112 lb**  **# Plated**  **8** H Top Plate, Raw Material H Top Plate, **1** Steel - 1018 **# 0.0112 lb**  **#** Raw Material 7 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb # Battery Pricing

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 7**  **H Valve, Vent, Battery H Valve, Vent,**  

### 1**SBR coated St** 

### # **0.0003 lb Battery**  **Steel 8**  H Valve, Vent, Battery Material H Valve, Vent, **1** SBR coated St **# 0.0003 lb**  **#** Battery Material Steel **7 H Vent Cover**  **H Vent Cover 1**  **Steel, Ni #**  **0.0013 lb #**  **Plated 8**  H Vent Cover, Raw Material H Vent Cover, **1** Steel, Ni Plated **# 0.0013 lb**  **#**

Raw Material **5 H Large Seal, Battery**  **H Large Seal, 1**  **Poly phthalami**  **# 0.0008 lb**  **# 0.0416 lb**  **Battery de (PPA**  **) 6**  H Large Seal, Battery, Raw H Large Seal, **1** Polyphthalamid **# 0.0008 lb**  **# 0.0416 lb**  Material Battery, Raw e (PPA) Material **4 H Spacer, Battery** **, End H Spacer,**  **1 LDPE**  **# 0.0024 lb**  **# 0.1248 lb**  **Battery , End**  **5** H Spacer, Battery, End H Spacer, **1** LDPE **# 0.0024 lb**  **# 0.1248 lb**  Battery, Raw Material **3 H Battery** 

**Case Half Black H Battery**  **Case 1**  **# 0.1630 lb**  **# 4.2380 lb**  **Half Black 4**  H Battery Case Half Black, H Battery Case **1** PPE+PS+PA **# 0.1630 lb**  **# 4.2380 lb**  Raw Material Half Black, Raw Material **2 H End Cap Battery**  **Pack H End Cap**  **1 #**  **1.3500 lb #**  **1.3500 lb**

**Battery Pack**  **3 H End Cap Battery**  **Pack, H End Cap**  **1 Al** **uminum - #**  **1.3400 lb #**  **1.3400 lb Washed**  **Battery Pack,**  **# Washed**  **4 H End Cap Battery**  **Pack, H End Cap**  **1 Al** **uminum - #**  **1.3400 lb #**  **1.3400 lb Machined**  **Battery Pack,**  **# Machined**  **5 H End Cap Battery**  **Pack, H End Cap**  **1 Al** **uminum - #**  **1.3400 lb #**  **1.3400 lb Trimmed**  **Battery Pack,**  **# Trimmed**  **6 H End Cap Battery**  **Pack, Inj. H End Cap**  **1 Al** **uminum - #**  **1.3400 lb #**  **1.3400 lb Molded**  **Battery Pack,**  **# Inj. Molded**  **7** H End Cap Battery Pack H End Cap **1** Aluminum - 380 **# 1.3400 lb**  **#**
Battery Pack, Raw Material 3 H Seal End Cap H Seal End Cap 1 Urethane Foam # 0.0100 lb # 0.0100 lb 

## Design Profit®Page #of#

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 2 H Bolt Battery End Cap to H Bolt, Battery 

### 2 Commodity 

### # 0.0320 lb # 0.0640 lb inner rod End Cap to Pricing Inner Rod **2 H Rod Battery** 

**Support, End H Rod Battery**  **2 #**  **0.8950 lb #**  **1.7900 lb to End, Washed**  **Support, End to End,**  **Washed 3**  **H Rod Battery**

**Support, End H Rod Battery**  **1 Al** **uminum - #**  **0.8950 lb #**  **1.7900 lb to End, Deburred**  **Support, End 6061-T6**  **to End, Deburred**  **4 H Rod Battery** 

**Support, End H Rod Battery**  **1 #**  **0.8950 lb #**  **1.7900 lb to End, Machined**  **Support, End to End,**  **Machined 5**  H Rod Battery Support, End to H Rod Battery **1** Aluminum - **# 0.8950 lb**  **# 1.7900 lb**  End, Bar Stock Support, End to 6061-T6 End, Bar Stock **2 H Harness Battery**  **Pack, H Harness**  **1 #**  **2.4314 lb #**  **2.4314 lb As** **m. Battery**  **Pack, As** **m. 3**  **H Battery**

**Bus Bar Cap Top H Battery**  **Bus 1**  **# 0.3545 lb**  **# 0.3545 lb**  **LH A sm**  **Bar Cap Top LH A**  **sm 4**  **H-Cover Bus Bar Cap Top H-Cover Bus**  **3 Poly** **ester #**  **0.1114 lb #**  **0.3342 lb Bar Cap Top**  **(PBT) 5**  H-Cover Bus Bar Cap H-Cover Bus **1** Polyester (PBT) **# 0.1114 lb**  **# 0.3342 lb** 
Top-Material Bar Cap Top-Material **4 H-Cover Bus Bar End Cap**  **H-Cover Bus 1**  **Poly ester**  **# 0.0203 lb**  **# 0.0203 lb**  **Top LH Bar End Cap**  **(PBT) Top LH**  **5** H-Cover Bus Bar LH End Cap H-Cover Bus **1** Polyester (PBT) **# 0.0203 lb**  **# 0.0203 lb** 
Top-Material Bar LH End Cap Top-Material **3 H Harness, Batt Pack Temp**  **H Harness, 1**  **Commodity #**  **0.6537 lb #**  **0.6537 lb Sensing**  **Batt Pack Pricing**  **Temp Sensing 3**  **H Sensor, Batt Pack A ir**  **H Sensor, Batt 1**  **Commodity #**  **0.0213 lb #**  **0.0213 lb Temp**  **Pack A ir Temp**  **Pricing**

## Design Profit®

Page #of#

Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H Harness, Batt Pack H Harness,**  

### 1 **Commodity** 

### 0.6800 lb **0.6800 lb Voltage Sensing**  **Batt Pack Pricing**  **Voltage Sensing**  **3 H Battery** 

**Bus Bar Cap Top H Battery**  **Bus 1**  **# 0.3635 lb**  **# 0.3635 lb**  **RH A sm**  **Bar Cap Top RH A**  **sm 4**  **H-Cover Bus Bar Cap Top H-Cover Bus**  **3 Poly** **ester #**  **0.1114 lb #**  **0.3342 lb Bar Cap Top**  **(PBT) 5**  H-Cover Bus Bar Cap H-Cover Bus **1** Polyester (PBT) **# 0.1114 lb**  **# 0.3342 lb** 
Top-Material Bar Cap Top-Material **4 H-Cover Bus Bar RH End**  **H-Cover Bus 1**  **Poly ester**  **# 0.0293 lb**  **# 0.0293 lb**  **Cap Top Bar RH End**  **(PBT) Cap Top**  **5** H-Cover Bus Bar RH End Cap H-Cover Bus **1** Polyester (PBT) **# 0.0293 lb**  **# 0.0293 lb** 
Top-Material Bar RH End Cap Top-Material 3 H Tape 9", Bat Pack Harness H Tape 9", Bat 1 Commodity # 0.0015 lb # 0.0015 lb Secure Pack Harness Pricing Secure **3 H Bus Bar Cell Row Top**  **H Bus Bar Cell #**  **Copper, Ni #**  **0.0142 lb #**  **0.3408 lb Connector**  **Row Top Plated**  **Connector 4**  **H Bus Bar Cell Row Top, H Bus Bar Cell**  **1 Copper, Ni**  **# 0.0142 lb**  **# 0.3408 lb**  **Stamped Row Top,**  **Plated Stamped**  **5** H Bus Bar Cell Row Top, Raw H Bus Bar Cell **1** Copper, Ni **# 0.0142 lb**  **# 0.3408 lb**  Material Row Top, Raw Plated Material **3 H Bus Bar Cell to Cell Top**  **H Bus Bar Cell 1**  **Commodity #**  **0.0161 lb #**  **0.0161 lb to Cell Top**  **Pricing 4**  **H Bus Bar cell to cell top, H Bus Bar cell**  **1 Commodity**  **# 0.0161 lb**  **# 0.0161 lb**  **Stamped to cell top,**  **Pricing Stamped**  **5** H Bus Bar cell to cell top, Raw H Bus Bar cell **1** Commodity **# 0.0161 lb**  **# 0.0161 lb**  Material to cell top, Raw Pricing Material 2 H Bolt Battery Terminal Power H Bolt Battery # Commodity # 0.0060 lb # 0.3000 lb Leads Terminal Pricing Bottom 

## Design Profit®Page #of#

Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Cable Battery** 

**to H Cable**  

### 1 **# 0.2628 lb**  **# 0.2628 lb**  **Distribution Module, A sm.**  **Battery**

**to Distribution**  **Module, A**

**sm. 3**  **H Cover, Positive, Battery H Cover,**  **1 #**  **0.0219 lb #**  **0.0219 lb Cable**  **Positive, Battery**  **Cable 4**  H Cover, Positive, Battery H Cover, **1** Polyester (PBT) **# 0.0219 lb**  **# 0.0219 lb**  Cable-Material Positive, Battery Cable-Material **3 H Cable Battery** 

**to H Cable**  **1 #**  **0.2409 lb #**  **0.2409 lb Distribution Module**  **Battery to**  **Distribution Module**  **2** H Bolt Battery Terminal Power H Bolt Battery **1** Commodity **# 0.0060 lb**  **# 0.0060 lb**  Leads Terminal Pricing Bottom **2 H Cable Battery** 

**to Service H Cable**  **1 #**  **0.5741 lb #**  **0.5741 lb Plug, A**  **sm. Battery**  **to Service Plug,**  **As m.**  **3 H Service Plug Base, A**  **sm. H Service Plug**  **1 #**  **0.1951 lb #**  **0.1951 lb**

**Base, A sm.**  **4 H Service Plug Base**  **H Service Plug 1**  **PBT-GF20 #**  **0.1950 lb #**  **0.1950 lb Base**  **5** H Service Plug Base-Material H Service Plug **1** PBT GF20 **# 0.1950 lb**  **# 0.1950 lb**  Base-Material 4 H Foam Seal, Service Plug H Foam Seal, 1 Commodity # 0.0001 lb # 0.0001 lb Service Plug Pricing **3 H A**  **Cable Battery**

**to Service H A**  **Cable 1**  **Commodity #**  **0.2065 lb #**  **0.2065 lb Plug, A**  **sm Battery**  **to Pricing**  **Service Plug, As** **m 3**  **H B Cable Battery to Service**  **H B Cable 1**  **Commodity #**  **0.1608 lb #**  **0.1608 lb Plug, A**  **sm Battery**  **to Pricing**  **Service Plug, As** **m 3**  **H Retainer Clip, Cable H Retainer**  **1 #**  **0.0117 lb #**  **0.0117 lb Battery**  **to Service Plug Clip, Cable**  **Battery to**  **Service Plug** 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H Retainer Clip, Cable Battery H Retainer Clip, 

### 1 Polyester (PBT) 

### # 0.0117 lb to Service Plug-Mat Cable Battery to Service Plug-Mat 2 H Bolt Battery Terminal Power H Bolt Battery 1 Commodity # 0.0060 lb # 0.0060 lb Leads Terminal Pricing Bottom **2 H Battery** 

**Cable Clip H Battery**  **3 #**  **0.0120 lb #**  **0.0360 lb Cable Clip**  **3** H Battery Cable Clip, Raw H Battery Cable **1** PP - TD20 **# 0.0120 lb**  **# 0.0360 lb**  Material Clip, Raw Material **2 H Battery** 

**Bus Bar, Cell to H Battery**  **Bus 1**  **# 0.0540 lb**  **# 0.0540 lb**  **Cell, Bottom, Short, A s**  **Bar, Cell to**

**Cell, Bottom, Short, A**  **s 3**  **H Bus Bar Cover Bottom H Bus Bar**  **1 Poly** **ester #**  **0.0256 lb #**  **0.0256 lb Short**  **Cover Bottom (PBT)**  **Short 4**  H Bus Bar Cover Bottom H Bus Bar **1** Polyester (PBT) **# 0.0256 lb**  **# 0.0256 lb** 

Short-Material Cover Bottom Short-Material **3 H Bus Bar Cell Row Bottom**  **H Bus Bar Cell 2** **Copper, Ni #**  **0.0142 lb #**  **0.0284 lb Connector**  **Row Bottom Plated**  **Connector 4**  **H Bus Bar Cell Row H Bus Bar Cell**  **1 Commodity**  **# 0.0142 lb**  **# 0.0284 lb**  **Bottom-Washed Row**  **Pricing Bottom**  **Washed 5**  H Bus Bar Cell Row Bottom, H Bus Bar Cell **1** Copper, Ni **# 0.0142 lb**  **# 0.0284 lb**  Material Row Bottom, Plated Material **2 H Battery** 

**Bus Bar, Cell to H Battery**  **Bus #**  **# 0.0689 lb**  **# 0.8268 lb**  **Cell, Bottom, A**

**sm. Bar, Cell to** 

**Cell, Bottom, As** **m. 3**  **H Bus Bar Cover/Cap Bottom H Bus Bar**  **1 Poly** **ester #**  **0.0405 lb #**  **0.4860 lb Long**  **Cover/Cap (PBT)**  **Bottom Long 4**  H Bus Bar Cover/Cap Bottom H Bus Bar **1** Polyester (PBT) **# 0.0405 lb**  **# 0.4860 lb** 
Long-Material Cover/Cap Bottom Long-Material 

## Design Profit®Page #of#

Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H Bus Bar Cell Row Bottom H Bus Bar Cell**  

### 2 **Copper, Ni** 

### 0.0142 lb **0.3408 lb Connector**  **Row Bottom Plated**  **Connector 4**  **H Bus Bar Cell Row H Bus Bar Cell**  **1 Commodity**  **# 0.0142 lb**  **# 0.3408 lb**  **Bottom-Washed Row**  **Pricing Bottom**  **Washed 5**  H Bus Bar Cell Row Bottom, H Bus Bar Cell **1** Copper, Ni **# 0.0142 lb**  **# 0.3408 lb**  Material Row Bottom, Plated Material 2 H Bolt Battery Terminal Bottom H Bolt Battery # Commodity # 0.0060 lb # 0.3120 lb Terminal Pricing Bottom **2 H Terminal Cover, Bat. Pack,**  **H Terminal 1**  **# 0.0202 lb**  **# 0.0202 lb**  **Bottom, A**

**sm. Cover, Bat.**  **Pack, Bottom, As** **m. 3**  H Bus Bar Cover/Cap Bottom H Bus Bar **1** Polyester (PBT) **# 0.0202 lb**  **# 0.0202 lb**  Short-Material Cover/Cap Bottom Short-Material **2 H Cover Battery** 

**Pack Rear, H Cover**  **1 Galvinized**  **# 5.3152 lb**  **# 5.3152 lb**  **As m.**  **Battery Pack**  **Steel - G60 Rear, A**  **sm. 3**  **H Cover Battery**

**Pack Rear, H Cover**  **1 Galvinized**  **# 5.2852 lb**  **# 5.2852 lb**  **w studs Battery**  **Pack Steel - G60**  **Rear, w studs 4**  **H Cover Battery**

**Pack Rear, H Cover**  **1 Galvinized**  **# 5.1720 lb**  **# 5.1720 lb**  **Stamped Battery**  **Pack Steel - G60**  **Rear, Stamped 5**  H Cover Battery Pack Rear H Cover Battery **1** Galvinized **# 5.1720 lb**  **# 5.1720 lb**  (module mnt side) Pack Rear, Steel - G60 Raw Material 4 H Short Stud Battery Pack H Short Stud 7Commodity # 0.0128 lb # 0.0896 lb Module Battery Pack Pricing Module 4 H Weld Nut - Battery Pack H Weld Nut, 4Commodity # 0.0059 lb # 0.0236 lb Module Battery Pack Pricing Module 3 H Edge Seal Cover Battery H Edge Seal 1 Commodity # 0.0300 lb # 0.0300 lb Pack Rear Mod Cover Battery Pricing Pack Front 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 2 H Bolt, Cover to Inner Support H Bolt, Cover to 

### # Commodity 

### # 0.0060 lb # 0.0960 lb Bar Inner Support Pricing Bar 2 H Bolt Battery Pack End Cover H Bolt Battery 8 Commodity # 0.0100 lb # 0.0800 lb Pack End Pricing Cover **2 H Cover Battery** 

**Pack Front, H Cover**  **1 Galvinized**  **# 5.5523 lb**  **# 5.5523 lb**  **As m.**  **Battery Pack**  **Steel - G60 Front, A**  **sm. 3**  **H Cover Battery**

**Pack Front, H Cover**  **1 Galvinized**  **# 5.4526 lb**  **# 5.4526 lb**  **Welded Battery**  **Pack Steel - G60**  **Front, Welded 4**  **H Cover Battery**

**Pack Front, H Cover**  **1 Galvinized**  **# 5.1010 lb**  **# 5.1010 lb**  **Bracket A**

**sm. Battery**  **Pack Steel - G60**  **Front, Bracket As** **m. 5** **H Cover Battery**

**Pack Front, H Cover**  **1 Galvinized**  **# 4.9400 lb**  **# 4.9400 lb**  **Stamped Battery**  **Pack Steel - G60**  **Front, Stamped**  **6** H Cover Battery Pack Front, H Cover Battery **1** Galvinized **# 4.9400 lb**  **# 4.9400 lb**  Raw Material Pack Front, Steel - G60 Raw Material **5 H Hat Brkt - Cover Battery**  **H Hat Brkt - 1**  **Galvinized #**  **0.0728 lb #**  **0.0728 lb Pack Front, Stamped**  **Cover Battery Steel - G60**  **Pack Front, Stamped**  **6** H Hat Brkt - Cover Battery H Hat Brkt - **1** Galvinized **# 0.0728 lb**  **# 0.0728 lb**  Pack Front, Raw Materia Cover Battery Steel - G60 Pack Front, Raw Materia **5 H Tongue Brkt - Cover**  **H Tongue Brkt 3**  **Galvinized #**  **0.0294 lb #**  **0.0882 lb Battery**  **Pack Front, Stamped - Cover Battery**  **Steel - G60 Pack Front,**  **Stamped 6**  H Tongue Brkt - Cover Battery H Tongue Brkt - **1** Galvinized **# 0.0294 lb**  **# 0.0882 lb**  Pack Front, Raw Mate Cover Battery Steel Pack Front, Raw Mate 4 H Long Stud Battery Pack H Long Stud #Commodity # 0.0165 lb # 0.1980 lb Module Cover Battery Pack Pricing Module Cover 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H Short Stud Battery Pack H Short Stud 

### 6Commodity 

### # 0.0128 lb Module Battery Pack Pricing Module 4 H Short Stud Battery Pack H Short Stud 6Commodity # 0.0128 lb # 0.0768 lb Module Battery Pack Pricing Module 3 H Spcr Nuts - Cover/Bracket H Spcr Nuts - 2Commodity # 0.0021 lb # 0.0042 lb Service Plug Cover/Bracket Pricing Service Plug 3 H Brkt Harn Pass thru Seal H Brkt Harn 1 Polyurethane # 0.0350 lb # 0.0350 lb -Battery Pack Front Pass thru Seal -Battery Pack Front 3 H Edge Seal Cover Battery H Edge Seal 1 Commodity # 0.0300 lb # 0.0300 lb Pack Front Cover Battery Pricing Pack Front 3 H Rear Edge Seal Cover H Rear Edge 1 Commodity # 0.0300 lb # 0.0300 lb Battery Pack Front Seal Cover Pricing Battery Pack Front 3 H Sticker, Cover Battery Pack, H Sticker, 1 Commodity # 0.0005 lb # 0.0005 lb Rear Cover Battery Prcing Pack, Rear 2 H Bolt Cover to inner support H Bolt, Cover to 6 Commodity # 0.0060 lb # 0.0360 lb bar Inner Support Pricing Bar 2 H Nut Cover to Cover - Battery H Nut Cover 6 Commodity # 0.0080 lb # 0.0480 lb Pack Battery Power Pricing Distribution 2 H Bolt Battery Pack End Cover H Bolt Battery # Commodity # 0.0100 lb # 0.1000 lb Pack End Pricing Cover **2 H Power Distribution**  **H Power 1**  **# 5.1560 lb**  **# 5.1560 lb**  **Module, A**

**sm. Distribution**  **Module, A**

**sm. 3**  **H Base A**

**sm, PDM H Base A**  **sm, 1**  **PA 66 (GF15 +**  **# 1.2977 lb**  **# 1.2977 lb**  **PDM M25)**  **4 H Base, PDM-Molding**  **H Base, 1**  **PA 66 (GF15 +**  **# 1.1450 lb**  **# 1.1450 lb**  **PDM-Molding M25)**  **5** H Base, PDM-Material H Base, **1** PA 66 (GF15 + **# 0.9050 lb**  **# 0.9050 lb**  PDM-Material M25) 5 H Brass Insert, PDM Case H Brass Insert, 4 Commodity # 0.0100 lb # 0.0400 lb PDM Case Pricing 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 5 H Large Stud, PDM Case H Large Stud, 

### 4 Commodity 

### # 0.0400 lb # PDM Case Pricing 5 H Small Stud, PDM Case H Small Stud, 2 Commodity # 0.0200 lb # 0.0400 lb PDM Case Pricing **4 H Potted PCB & Harness**  **H Potted PCB 1**  **# 0.0789 lb**  **# 0.0789 lb**  **As m**  **& Harness As** **m 5** **H PCB A**

**sm, Potted PCB & H PCB A**  **sm, 1**  **# 0.0499 lb**  **# 0.0499 lb**  **Harness A**

**sm Potted PCB &**  **Harness A**

**sm 6**  H FR4, Potted PCB H FR4, Potted **1** Commodity **# 0.0147 lb**  **# 0.0147 lb**  PCB Pricing **6 H Capacitor, Potted PCB**  **H Capacitor, 2**  **Commodity #**  **0.0176 lb #**  **0.0352 lb Potted PCB**  **Pricing 5** **H PCB Bracket, Potted PCB H PCB**  **1 Copper, Ni**  **# 0.0110 lb**  **# 0.0110 lb**  **& Harness A**

**sm Bracket,**  **Plated**

**Potted PCB & Harness A** 

**sm 6**  **H PCB Bracket, Potted PCB H PCB**  **1 Copper, Ni**  **# 0.0110 lb**  **# 0.0110 lb**  **& Harn A**

**sm, Stamped Bracket,**  **Plated Potted PCB &**  **Harn A sm,**  **Stamped 7**  H PCB Bracket, Potted PCB & H PCB Bracket, **1** Copper, Ni **# 0.0110 lb**  **#** Harn Asm, Material Potted PCB & Plated Harn Asm, Material **5 H Harness A** 

**sm, Potted PCB H Harness**  **1 Commodity**  **# 0.0180 lb**  **# 0.0180 lb**  **& Harness A**

**sm As** **m, Potted Pricing** 

**PCB & Harness A** 

**sm 4**  H Potting Compound, PCB H Potting **1** Commodity **# 0.0738 lb**  **# 0.0738 lb**  Asm Compound, Pricing PCB Asm 3 H Slide Brush Clip, PDM H Slide Brush 2Commodity # 0.0021 lb # 0.0042 lb Clip, PDM Pricing **3 H Resistor Harness A**  **sm H Resistor**  **1 #**  **0.2595 lb #**  **0.2595 lb**

**Harness A**

**sm 4**  **H Resistor Harness Bracket, H Resistor**  **1 #**  **0.0566 lb #**  **0.0566 lb PDM**  **Harness Bracket, PDM** 



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H Resistor Harness Bracket, H Resistor**  

### # **0.0566 lb #**  **PDM-Stamping Harness**  **Bracket, PDM-Stamping**  **6** H Resistor Harness Bracket, H Resistor **1** Galvinized **# 0.0566 lb**  **# 0.0566 lb**  PDM-Material Harness Steel - G60 Bracket, PDM-Material 4 H Resistor, PDM H Resistor, 1 Commodity # 0.1608 lb # 0.1608 lb PDM Pricing **4 H Resistor Harness Wire**  **H Resistor 1**  **# 0.0421 lb**  **# 0.0421 lb**  **As m**  **Harness Wire As** **m 3**  H Screw 2, PDM H Screw 2, **2**Commodity **# 0.0015 lb**  **# 0.0030 lb**  PDM Pricing **3 H Charging & Relay**  **Harness H Charging &**  **1 #**  **0.0779 lb #**  **0.0779 lb As** **m Relay**  **Harness As** **m 3**  **H Relay**

**Harness A**

**sm H Relay**  **1 #**  **0.0593 lb #**  **0.0593 lb**

**Harness A**

**sm 3**  H Zip Tie, PDM H Zip Tie, PDM **1** Commodity **# 0.0003 lb**  **# 0.0003 lb**  Pricing 3 H 40A Fuse, PDM H 40A Fuse, 1 Commodity # 0.0221 lb # 0.0221 lb H 40A Fuse, PDM H 40A Fuse, Commodity 0.0221 lb 0.0221 lb PDM Pricing **3 H Bracket 1, PDM**  **H Bracket 1, 1**  **Copper, Ni #**  **0.0108 lb #**  **0.0108 lb PDM**  **Plated 4**  **H Bracket 1, PDM-Stamping H Bracket 1,**  **1 Copper, Ni**  **# 0.0108 lb**  **# 0.0108 lb**  **PDM-Stamping Plated**  **5** H Bracket 1, PDM-Material H Bracket 1, **1** Copper, Ni **# 0.0108 lb**  **# 0.0108 lb**  PDM-Material Plated 3 H Relay, PDM H Relay, PDM 2Commodity # 0.5201 lb # 1.0402 lb Pricing 3 H Screw 1, PDM H Screw 1, 4Commodity # 0.0056 lb # 0.0224 lb PDM Pricing 3 H Relay, PDM H Relay, PDM 1 Commodity # 0.5201 lb # 0.5201 lb Pricing 3 H Screw 1, PDM H Screw 1, 2Commodity # 0.0056 lb # 0.0112 lb PDM Pricing **3 H Bracket 4, PDM**  **H Bracket 4, 1**  **Copper, Ni #**  **0.0327 lb #**  **0.0327 lb PDM**  **Plated 4**  **H Bracket 4, PDM-Stamping H Bracket 4,**  **1 Copper, Ni**  **# 0.0327 lb**  **# 0.0327 lb**  **PDM-Stamping Plated**  

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 5 H Bracket 4, PDM-Material H Bracket 4, 

### 1 Copper, Ni 

### # 0.0327 lb # PDM-Material Plated **3 H Bracket 5, PDM**  **H Bracket 5, 1**  **Copper, Ni #**  **0.0432 lb #**  **0.0432 lb PDM**  **Plated 4**  **H Bracket 5, PDM-Stamping H Bracket 5,**  **1 Copper, Ni**  **# 0.0432 lb**  **# 0.0432 lb**  **PDM-Stamping Plated**  **5** H Bracket 5, PDM-Material H Bracket 5, **1** Copper, Ni **# 0.0432 lb**  **# 0.0432 lb**  PDM-Material Plated 3 H Current Sensor, PDM H Current 1 Commodity # 0.1556 lb # 0.1556 lb Sensor, PDM Pricing 3 H Screw 2, PDM H Screw 2, 2Commodity # 0.0015 lb # 0.0030 lb PDM Pricing 3 H Screw 3, PDM H Screw 3, 4Commodity # 0.0052 lb # 0.0208 lb PDM Pricing **3 H Bracket 2, PDM**  **H Bracket 2, 1**  **Copper, Ni #**  **0.0268 lb #**  **0.0268 lb PDM**  **Plated 4**  **H Bracket 2, PDM-Stamping H Bracket 2,**  **1 Copper, Ni**  **# 0.0268 lb**  **# 0.0268 lb**  **PDM-Stamping Plated**  **5** H Bracket 2, PDM-Material H Bracket 2, **1** Copper, Ni **# 0.0268 lb**  **# 0.0268 lb**  PDM-Material Plated **3 H Bracket 3, PDM**  **H Bracket 3, 1**  **Copper, Ni #**  **0.0700 lb #**  **0.0700 lb PDM**  **Plated 4**  **H Bracket 3, PDM-Stamping H Bracket 3,**  **1 Copper, Ni**  **# 0.0700 lb**  **# 0.0700 lb**  **H Bracket 3, PDM-Stamping H Bracket 3,**  **Copper, Ni 0.0700 lb**  **0.0700 lb PDM-Stamping**  **Plated 5**  H Bracket 3, PDM-Material H Bracket 3, **1** Copper, Ni **# 0.0700 lb**  **# 0.0700 lb**  PDM-Material Plated 3 H Screw 3, PDM H Screw 3, 2Commodity # 0.0052 lb # 0.0104 lb PDM Pricing 3 H Flange Nut 1, PDM H Flange Nut 1, 2Commodity # 0.0146 lb # 0.0292 lb PDM Pricing **3 H Case, PDM**  **H Case, PDM 1**  **# 0.6638 lb**  **# 0.6638 lb**  **4 H Case, PDM-Welding**  **H Case, 1**  **# 0.6638 lb**  **# 0.6638 lb**  **PDM-Welding 5** **H Case, PDM-Stamping H Case,**  **1 #**  **0.6232 lb #**  **0.6232 lb PDM-Stamping**  **6** H Case, PDM-Material H Case, **1** Galvinized **# 0.6232 lb**  **# 0.6232 lb**  PDM-Material Steel - G60 5 H Weld Nut, PDM H Weld Nut, 7 Commodity # 0.0058 lb # 0.0406 lb PDM Pricing 3 H Screw 4, PDM H Screw 4, 1 Commodity # 0.0097 lb # 0.0097 lb PDM Pricing 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H HV/LC Harness A sm**  **H HV/LC** 

### 1 **0.1967 lb 0.1967 lb** 

**Harness A**

**sm 4**  **H HV/LC Cable Conn Body H DC-DC High**  **1 #**  **0.0980 lb #**  **0.0980 lb Power Cable**  **Conn Body 5** **H HV/LC Cable Conn H DC-DC High**  **2 Steel - 1008**  **# 0.0055 lb**  **# 0.0110 lb**  **Bushing Pwr Cable**  **Conn Bushing 6**  **H HV/LC Cable Conn H DC-DC High**  **1 Steel - 1008**  **# 0.0055 lb**  **# 0.0110 lb**  **Bushing, Machined Pwr Cable**  **Conn Bushing, Machined**  **7** H HV/LC Cable Conn Bushing, H DC-DC High **1** Steel - 1008 **# 0.0055 lb**  **#** Material Pwr Cable Conn Bushing, Material 5 H HV/LC Cable Conn Body, H DC-DC High 1 PBT GF15 # 0.0870 lb # 0.0870 lb Material Power Cable Conn Body, Material **4 H HV/LC Cable Conn Sleeve**  **H DC Power 2** **Stainless Steel #**  **0.0111 lb #**  **0.0222 lb As** **m Conn Sleeve**  **As m**  **5 H HV/LC Cable Conn Sleeve,**  **H DC Power 1**  **Stainless Steel #**  **0.0105 lb #**  **0.0210 lb Washed**  **Conn Sleeve, #**  **Washed 6**  **H HV/LC Cable Conn Sleeve, H DC Power**  **1 Stainless Steel**  **# 0.0105 lb**  **# 0.0210 lb**  **Stamped Conn Sleeve,**  **# Stamped**  **7** H HV/LC Cable Conn Sleeve, H DC Power **1** Stainless Steel **# 0.0105 lb**  **#** Material Conn Sleeve, # Material 5 H HV/LC Cable Conn Sleeve H DC Power 1 Commodity # 0.0006 lb # 0.0012 lb Seal Conn Sleeve Pricing Seal **4 H HV/LC Pwr Feed Wire Term**  **H DC Pwr Feed 2** **SBR #**  **0.0025 lb #**  **0.0050 lb Seal**  **Wire Term Seal**  **5** H HV/LC Pwr Feed Wire Term H DC Pwr Feed **1** SBR **# 0.0025 lb**  **# 0.0050 lb**  Seal, Material Wire Term Seal, Material



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H HV/LC Batt Pack Sense H DC Internal 

### 1Commodity 

### # 0.0008 lb Harness, O Ring Grd Wire, O Pricing Ring **4 H HV/LC Power Feed Wire,**  **H HV/LC 1**  **Commodity #**  **0.0309 lb #**  **0.0309 lb Long**  **Power Feed Pricing**  **Wire, Long 4**  **H HV/LC Power Feed Wire, H HV/LC**  **1 Commodity**  **# 0.0198 lb**  **# 0.0198 lb**  **Short Power Feed**  **Pricing Wire, Short**  **4** H HV/LC Power Feed Wire H DC Power **2**Commodity **# 0.0002 lb**  **# 0.0003 lb**  TPA Feed Wire TPA Pricing **4 H HV/LC Batt Pack Sense**  **H HV/LC Batt 1**  **Commodity #**  **0.0188 lb #**  **0.0188 lb Conn Harness**  **Pack Sense Pricing**  **Conn Harness 4**  H HV/LC Internal Grd Wire, H DC Internal **1** Commodity **# 0.0009 lb**  **# 0.0009 lb**  TPA Grd Wire, TPA Pricing **3 H HV/HC Harness A**  **sm H HV/HC**  **1 #**  **0.4574 lb #**  **0.4574 lb**

**Harness A**

**sm 4**  **H HV/HC Cable Conn Body H HV/HC Cable**  **1 #**  **0.1925 lb #**  **0.1925 lb Conn Body**  **5 H HV/HC Cable Conn**  **H DC-DC High 3**  **Steel - 1008 #**  **0.0055 lb #**  **0.0165 lb Bushing**  **Pwr Cable Conn Bushing**  **6 H HV/HC Cable Conn**  **H DC-DC High 1**  **Steel - 1008 #**  **0.0055 lb #**  **0.0165 lb Bushing, Machined**  **Pwr Cable Conn Bushing,**  **Machined 7**  H HV/HC Cable Conn Bushing, H DC-DC High **1** Steel - 1008 **# 0.0055 lb**  **#** Material Pwr Cable Conn Bushing, Material 5 H HV/HC Cable Conn Body, H HV/HC Cable 1 PBT GF15 # 0.1760 lb # 0.1760 lb Material Conn Body, Material **4 H HV/HC Power Conn Sleeve**  **H HV/HC 1**  **Stainless Steel #**  **0.0299 lb #**  **0.0299 lb RH A**  **sm Power Conn**  **Sleeve RH As** **m 5** **H HV/HC Power Conn Sleeve H HV/HC**  **1 Stainless Steel**  **# 0.0283 lb**  **# 0.0283 lb**  **RH, Washed Power Conn**  **# Sleeve RH,**  **Washed** 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H HV/HC Power Conn Sleeve**  **H HV/HC** 

### 1 **Stainless Steel** 

### # **0.0283 lb #**  **RH, Stamped Power Conn**  **# Sleeve RH,**  **Stamped 7**  H HV/HC Power Conn Sleeve H HV/HC **1** Stainless Steel **# 0.0283 lb**  **#** RH, Material Power Conn # Sleeve RH, Material 5 H HV/HC Power Conn Sleeve H HV/HC 1 Commodity # 0.0016 lb # 0.0016 lb Seal Power Conn Pricing Sleeve Seal **4 H HV/HC Power Conn Sleeve**  **H HV/HC 1**  **Stainless Steel #**  **0.0299 lb #**  **0.0299 lb LH A**  **sm Power Conn**  **Sleeve LH As** **m 5** **H HV/HC Power Conn Sleeve H HV/HC**  **1 Stainless Steel**  **# 0.0283 lb**  **# 0.0283 lb**  **LH, Washed Power Conn**  **# Sleeve LH,**  **Washed 6**  **H HV/HC Power Conn Sleeve H HV/HC**  **1 Stainless Steel**  **# 0.0283 lb**  **# 0.0283 lb**  **LH, Stamped Power Conn**  **# Sleeve LH,**  **Stamped 7**  H HV/HC Power Conn Sleeve H HV/HC **1** Stainless Steel **# 0.0283 lb**  **#** H HV/HC Power Conn Sleeve H HV/HC Stainless Steel **0.0283 lb** LH, Material Power Conn # Sleeve LH, Material 5 H HV/HC Power Conn Sleeve H HV/HC 1 Commodity # 0.0016 lb # 0.0016 lb Seal Power Conn Pricing Sleeve Seal **4 H HV/HC Pwr Feed Wire**  **H HV/HC Pwr 2** **SBR #**  **0.0080 lb #**  **0.0160 lb Term Seal**  **Feed Wire Term Seal**  **5** H HV/HC Pwr Feed Wire Term H HV/HC Pwr **1** SBR **# 0.0080 lb**  **# 0.0160 lb**  Seal, Material Feed Wire Term Seal, Material **4 H HV/HC Control Harness,**  **H HV/HC 1**  **Commodity #**  **0.0050 lb #**  **0.0050 lb Seal**  **Control Pricing**  **Harness, Seal**



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 5 H HV/HC Control Harness, H HV/HC 

### 1 Commodity 

### # 0.0050 lb # Seal Material Control Pricing Harness, Seal Material **4 H HV/HC Power Feed Wire**  **H HV/HC 2** **Commodity #**  **0.0790 lb #**  **0.1580 lb Power Feed**  **Pricing Wire**  **4 H HV/HC Pwr Conn Ground**  **H HV/HC Pwr 2** **Stainless Steel #**  **0.0067 lb #**  **0.0134 lb Sleeve**  **Conn Ground Sleeve**  **5 H HV/HC Pwr Conn Ground**  **H HV/HC Pwr 1**  **Stainless Steel #**  **0.0067 lb #**  **0.0134 lb Sleeve, Stamped**  **Conn Ground #**  **Sleeve, Stamped**  **6** H HV/HC Pwr Conn Ground H HV/HC Pwr **1** Stainless Steel **# 0.0067 lb**  **# 0.0134 lb**  Sleeve, Material Conn Ground # Sleeve, Material **4 H HV/HC Control Harness**  **H HV/HC 1**  **Commodity #**  **0.0119 lb #**  **0.0119 lb Control**  **Pricing Harness**  **4** H HV/HC Control Harness, H HV/HC **1** Commodity **# 0.0003 lb**  **# 0.0003 lb**  TPA Seal Control Pricing Harness, TPA Seal 4 H HV/HC Control Harness, H HV/HC 1 Commodity # 0.0005 lb # 0.0005 lb TPA Control Pricing Harness, TPA 3 H Screw 5, PDM H Screw 5, 5Commodity # 0.0149 lb # 0.0745 lb PDM Pricing 3 H Flange Nut 1, PDM H Flange Nut 1, 2Commodity # 0.0146 lb # 0.0292 lb PDM Pricing 3 H Flange Nut 2, PDM H Flange Nut 2, 2Commodity # 0.0000 lb # 0.0000 lb PDM Pricing 3 H Slide Brush Clip, PDM H Slide Brush 2Commodity # 0.0021 lb # 0.0042 lb Clip, PDM Pricing 2 H Nut Power Distribution H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb Module Battery Power Pricing Distribution 2 H Nut Battery Pack Cable to H Nut Battery 2 Commodity # 0.0140 lb # 0.0280 lb Power Distribution box Pack Cable to Pricing Power Distribution box 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Cover/Bracket Service**  **H** 

### 1 **Galvinized** 

### # **0.4022 lb #**  **0.4022 lb Plug, A**  **sm. Cover/Bracket**  **Steel - G60 Service Plug,**  **As m.**  **3 H Cover/Bracket Service**  **H 1**  **Galvinized #**  **0.4020 lb #**  **0.4020 lb Plug, Stamped**  **Cover/Bracket Steel - G60**  **Service Plug, Stamped**  **4** H Cover/Bracket Service Plug, H **1** Galvinized **# 0.4020 lb**  **# 0.4020 lb**  Raw Material Cover/Bracket Steel - G60 Service Plug, Raw Material 3 H Cover/Bracket Service Plug H 2Commodity # 0.0001 lb # 0.0002 lb Seal Cover/Bracket Prcing Service Plug Seal 2 H Screw, Cover to Service H Screw, Cover 2 Commodity # 0.0090 lb # 0.0180 lb Plug Connector to Service Plug Pricing Connector 2 H Nut Service Plug Cover H Nut Cover 2 Commodity # 0.0080 lb # 0.0160 lb Battery Power Pricing Distribution **2 H Module Battery**  **H Module 1**  **# 1.6780 lb**  **# 1.6780 lb**  **Management Control Battery**  **Management Control**  **3 H Housing Battery**  **H Housing 1**  **# 0.6940 lb**  **# 0.6940 lb**  **Management Control Module Battery**  **Management Control**  **Module 4**  **H Housing Battery H Housing**  **1 #**  **0.0000 lb #**  **0.0000 lb Management Control**  **Battery Module, Machi**  **Management Control**  **Module, Machi 5** **H Housing Battery H Housing**  **1 #**  **0.0000 lb #**  **0.0000 lb Management Control**  **Battery Module, Trimm**  **Management Control**  **Module, Trimm**



## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Housing Battery**  **H Housing** 

### 1 **Magnesium** 

### # **0.0000 lb #**  **Management Control Battery**  **-A Z91**  **Module, Die C Management**  **Control Module**  **Trimme 7**  H Housing Battery H Housing **1** Magnesium **# 0.0000 lb**  **#** Management Control Module, Battery -AZ91 Raw M Management Control Module, Raw **3 H PCB Batt Mgnt Cont Mod,**  **H PCB Battery 1**  **# 0.6299 lb**  **# 0.6299 lb**  **Tested Management**  **Control Module**  **4 H PCB Batt Mgnt Cont Mod,**  **H PCB Batt 1**  **# 0.6299 lb**  **# 0.6299 lb**  **Depaneled Mgnt Cont**  **Mod, Depaneled**  **5 H PCB Batt Mgnt Cont Mod,**  **H PCB Batt 1**  **# 0.6299 lb**  **# 0.6299 lb**  **Conf Coat Mgnt Cont**  **Mod, Conf Coat**  **6 H PCB Batt Mgnt Cont Mod,**  **H PCB Batt 1**  **# 0.6299 lb**  **# 0.6299 lb**  **H PCB Batt Mgnt Cont Mod, H PCB Batt**  **0.6299 lb 0.6299 lb**  **Thru Hole Mgnt Cont**  **Mod, Thru Hole**  **7 H PCB Batt Mgnt Cont Mod,**  **H PCB Batt 1**  **# 0.6299 lb**  **# SMT**  **Mgnt Cont Mod, SMT**  **8 H PCB Batt Mgnt Cont Mod,**  **H PCB Batt 1**  **FR4 #**  **0.6299 lb #**  **FR4 Mgnt Cont**  **Mod, FR4 8**  **H Batt Mgmt, Top, Surface H Batt Mgmt,**  **1 #**  **0.0000 lb #**  **Mount Top, Surface**  **Mount 9**  IC MCU 128K FLASH 25MHZ MC9S12KG128 **1** Commodity **# 0.0000 lb**  **#** 112-LQFP VPVE Pricing 9 IC MUX/DEMUX 8X1 16SOIC CD74HC4051M 2Commodity # 0.0000 lb # # Pricing 9 IC CAN TRANSCEIVER HS TJA1040T/VM, 2Commodity # 0.0000 lb # 8-SOIC # Pricing 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Tota** 
**(Total)** 9 IC SERIAL A/D 12-BIT LP TLV2553IDW 

### 2Commodity 

### # 0.0000 lb # 20-SOIC Pricing 9 IC REG/DRVR LDO TRACK NCV8184DR2G 1 Commodity # 0.0000 lb # 70MA 8SOIC Pricing 9 IC PROG SHUNT REG ADJ TL1431QD 1 Commodity # 0.0000 lb # 8-SOIC Pricing 9 MOSFET N-CHAN 30V 7A FDS8984 #Commodity # 0.0000 lb # 8-SOIC Pricing 9TRANSFORMR CCFL 2.5W 1945, 0831C 1 Commodity # 0.0000 lb # 20V 5MA SMD Pricing 9 IC DECODER/DEMUX 1:8 MC74AC138D 4Commodity # 0.0000 lb # 16-SOIC G Pricing 9 IC OPAMP QUAD R-R AD8554ARZ 1 Commodity # 0.0000 lb # 0-DRIFT 14SOIC Pricing 9 Low Dropout (LDO) Reg 765010, TI 82T, 1 Commodity # 0.0000 lb # 150mA Adj LDO C81LG4 Pricing 9 RELAY OPTO 1500V 20MA V258HC5, 1 Commodity # 0.0000 lb # # Pricing 9CAP TANTALUM .10UF 20V 106E, 40BA4 1 Commodity # 0.0000 lb # 10% SMD Pricing 9Wire wound; Res 3.3 Ohms; 3R3 1 Commodity # 0.0000 lb # Pwr Rtg 2 W Pricing 9SMD Cap 55, 84, KZA 1 Commodity # 0.0000 lb # SMD Cap 55, 84, KZA Commodity 0.0000 lb Pricing 9TRANS PNP MED POWER STN817A 1 Commodity # 0.0000 lb # SOT-223 Pricing 9 IC COMPARATOR SGL DIFF A1S, 89 6 Pin 8Commodity # 0.0000 lb # SOT-25F Pricing 9 IC Op Amp 014, PJ6EK, 1 Commodity # 0.0000 lb # 47816 14 Pin Pricing 9Current Mode PWM NXP, 1 Commodity # 0.0000 lb # Controllers N16141635, Pricing L8A5Y107, Un60838 14 Pin 9Current Mode PWM NXP, 1 Commodity # 0.0000 lb # Controllers # Pricing L7C3Y801, Un60728C 14 Pin



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Tota** 
**(Total)** 9 IC ISOLATOR DIG 4CH 125C UM1401W
, 

### 1Commodity 

### # 0.0000 lb # 16SOIC TRWZ55, Pricing #0827, # Pin 9 IC OPAMP JFET R-R 3.5MHZ AD8642, A 862, 1 Commodity # 0.0000 lb # 8MSOP 459482 8 Pin Pricing 9 IC, Operational Amplifier, AD8554, A 2Commodity # 0.0000 lb # QUAD, CMOS #904, Pricing P1583920.1 14 Pin 9 RELAY OPTO 1500V 20MA M, V258HC5, 1 Commodity # 0.0000 lb # 85101 5 Pin Pricing 9 IC OPAMP CHOPPER R-R AD8552, A 1 Commodity # 0.0000 lb # DUAL #832 8 Pin Pricing 9 IC OPAMP GP R-R 4.25MHZ OP184, E531, 1 Commodity # 0.0000 lb # LN C5692 8 Pin Pricing 9CAP TANTALUM 22UF 6.3V 22-25L, WO 2 4Commodity # 0.0000 lb # 20% SMD Pin Pricing 9 IC REG/DRVR LDO TRACK MSAK, S14B 8 1 Commodity # 0.0000 lb # 70MA 8SOIC Pin Pricing 9 IC COMPARATOR SGL DIFF AP331AWRG-7 1 Commodity # 0.0000 lb # SOT-25F Pricing 9SMD Capacitor 55, 84, KZA cap 1 Commodity # 0.0000 lb # Pricing 9 DIODE SCHOTTKY 30V JJ9 2 Pin 1 Commodity # 0.0000 lb # 200MA SOD123 Pricing 9 Polyester Film Cap 68nHBX1 side: 2Commodity # 0.0000 lb # 630V .068uF 10% RIFA, PHE 426, Pricing # 9CRYSTAL 6.00 MHZ 20PF D9864847C 2 1 Commodity # 0.0000 lb # SMD Pin Pricing 9CAP TANTALUM .47UF 35V 476C, 90CM0 2 5Commodity # 0.0000 lb # 10% SMD Pin Pricing 9SMD Resistor # 1 Commodity # 0.0000 lb # Pricing 9TRANS PNP MED POWER S0031, BSP171 1 Commodity # 0.0000 lb # SOT-223 4 Pin Pricing 9 Diode Schottky 200mA 30V ON 833, 6895 1 Commodity # 0.0000 lb # SOD523 Pricing 9SMD Diode 64K, 75G 4Commodity # 0.0000 lb # Pricing 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Tota** 
**(Total)** 9CAP TANTALUM 4.7UF 35V 4.7-35L, W7 2 

### 2Commodity 

### # 0.0000 lb # 20% SMD Pricing 9TRANS ARRAY NPN/PNP PMLQ 1 Commodity # 0.0000 lb # SMINI-5 Pricing 9 DIODE ZENER 4.3V 200MW H5Z 2Commodity # 0.0000 lb # SOT-923 Pricing 9 Digital Transistors 8G78X 5 Pin 1 Commodity # 0.0000 lb # Pricing 9 Digital Transistor R1H 5 Pin 1 Commodity # 0.0000 lb # Pricing 9SMD Diode JJ8 1 Commodity # 0.0000 lb # Pricing 9CAP TANTALUM 10UF 6.3V 106A, 35CC4 2Commodity # 0.0000 lb # 20% SMD Pricing 9Capacitors and Resistors H BMCM #Commodity # 0.0000 lb # Capacitors and Pricing Resistors-1 **8 H Batt Mgmt, Bottom,**  **H Batt Mgmt, 1**  **# 0.0000 lb**  **# Surface Mount**  **Bottom, Surface Mount**  **9**400 mA, 5.0 V, LDO w/Reset, NCV85065 **1** Commodity **# 0.0000 lb**  **#** Delay, TO263-7 Pricing 9 DIODE ZENER 33V 3WSMB ON 738 R832 1 Commodity # 0.0000 lb # DIODE ZENER 33V 3W ON 738 R832 Commodity 0.0000 lb Pricing 9 DIODE ZENER 4.3V 200MW 67 90 KUA 1 Commodity # 0.0000 lb # SOT-923 Pricing 9Capacitors and Resistors H BMCM #Commodity # 0.0000 lb # Capacitors and Pricing Resistors **8 H Batt Mgmt, Top, Odd Form**  **H Batt Mgmt, 1**  **# 0.0000 lb**  **# Top, Odd Form**  **9**CAP 220UF 35V ELECT MVE EMVE350ADA2 **3**Commodity **# 0.0000 lb**  **#** SMD 21MJA0G Pricing **7 H Batt Mgmt, Top, Thru Hole**  **H Batt Mgmt, 1**  **# 0.0000 lb**  **# Top, Thru Hole**  **8** Connector H BMCM **1** Commodity **# 0.0000 lb**  **#** Connector Pricing 6 H PCB BMCM Conformal H PCB BMCM 1 # 0.0000 lb # 0.0000 lb Coating Conformal Coating



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 6 H PCB BMCM Conformal H PCB BMCM 

### 1 # 0.0000 lb # Coating Conformal Coating 3 H Bolt PCB Module Battery H Bolt Cover 4Commodity # 0.0032 lb # 0.0128 lb System Control Module Battery Pricing System Control **3 H Cover Module Battery**  **H Cover 1**  **# 0.3285 lb**  **# 0.3285 lb**  **Management Control Module**  **Battery Management**  **Control 4**  H Cover Module Battery H Cover **1** Aluminum - **# 0.3285 lb**  **# 0.3285 lb**  Management Control, Stamped Module Battery 30xx Management Control, Raw Mat 3 H Bolt Cover Module Battery H Bolt Cover 4Commodity # 0.0032 lb # 0.0128 lb System Control Module Battery Pricing System Control 2 H Nut Module Battery H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb Management Control Battery Power Pricing Distribution **2 H Module Battery**  **Sy stem**  **H Module 1**  **# 1.4486 lb**  **# 1.4486 lb**  **Control Battery**  **Sy stem**  **Control 3**  **H Housing Battery Sy**  **stem H Housing**  **1 #**  **0.6160 lb #**  **0.6160 lb Control Module, Washed**  **Battery Sy**  **stem Control**  **Module 4**  **H Housing Battery Sy**  **stem H Housing**  **1 Magnesium**  **# 0.6160 lb**  **# 0.6160 lb**  **Control Module, Washed Battery**  **Sy stem**  **Control Module**  **Washed 5** **H Housing Battery Sy**  **stem H Housing**  **1 Magnesium**  **# 0.6160 lb**  **# 0.6160 lb**  **Control Module, Trimmed Battery**  **Sy stem**  **Control Module,**  **Trimmed** 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Housing Battery** 

**Sy stem**  **H Housing** 

### 1 **Magnesium** 

### # **0.6160 lb #**  **Control Module, Die Cast Battery**  **Sy stem**  **Control Module, Die**  **Cast 7**  H Housing Battery System H Housing **1** Magnesium **# 0.6160 lb**  **#** Control Module, Raw Mater Battery System Control Module, Raw Mater **3 H PCB Batt Sy** **s Ctrl Mod, H PCB Battery**  **1 #**  **0.5510 lb #**  **0.5510 lb Func Test**  **Sy stem**  **Control Module**  **4 H PCB Batt Sy** **s Ctrl Mod, H PCB Batt**  **1 #**  **0.5510 lb #**  **0.5510 lb Depanel**  **Sy s Ctrl Mod,**  **Depanel 5** **H PCB Batt Sy s Ctrl Mod,**  **H PCB Batt 1**  **# 0.5510 lb**  **# 0.5510 lb**  **Conformal Sy**  **s Ctrl Mod, Conformal**  **6 H PCB Batt Sy** **s Ctrl Mod, H PCB Batt**  **1 #**  **0.5510 lb #**  **0.5510 lb Thru Hole**  **Sy s Ctrl Mod,**  **Thru Hole 7**  **H PCB Batt Sy s Ctrl Mod,**  **H PCB Batt 1**  **# 0.5510 lb**  **# H PCB Batt Sy** **s Ctrl Mod, H PCB Batt**  **0.5510 lb SMT**  **Sy s Ctrl Mod,**  **SMT 8**  **H PCB Batt Sy s Ctrl Mod,**  **H PCB Batt 1**  **# 0.5510 lb**  **# FR4**  **Sy s Ctrl Mod,**  **FR4 8**  **H Batt Sy**

**s Ctrl, Top, Surface H Batt Sy**  **s 1**  **# 0.0000 lb**  **# Mount**  **Ctrl, Top, Surface Mount**  **9** IC MCU MPC555MZP13 **1** Commodity **# 0.0000 lb**  **#** 2 Pricing 9 IC - DC/DC Converter LP3972SQ- 1 Commodity # 0.0000 lb # A514/NOPB Pricing 9 IC JC84AC, 6Commodity # 0.0000 lb # 29690, 14 Pin Pricing 9 MOSFET DN4727 3Commodity # 0.0000 lb # Pricing 9 IC MBV, 4 Pin 1 Commodity # 0.0000 lb # Pricing 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Tota** 
**(Total)** 9 IC A1s, 5 Pin 

### 1Commodity 

### # 0.0000 lb # Pricing 9Trans NPN 20V 30MA SOT23 BFS19,215 1 Commodity # 0.0000 lb # Pricing 9Transistor MMST6427-7 3Commodity # 0.0000 lb # Pricing 9Transistor FJY3004R 8Commodity # 0.0000 lb # Pricing 9 MOSFET BSS84 1 Commodity # 0.0000 lb # Pricing 9Transistor BCW68HTA 1 Commodity # 0.0000 lb # Pricing 9Transistor # 1 Commodity # 0.0000 lb # Pricing 9 IC Power Driver VND5160J-65- 2Commodity # 0.0000 lb # E Pricing 9 Diode SMAJ15A-TR 3Commodity # 0.0000 lb # Pricing 9 IC NXP 16141635 3Commodity # 0.0000 lb # L85Y116 Pricing 9Transistor 9945A AT 2Commodity # 0.0000 lb # W85C 8 Pin Pricing 9 IC Op Amp TLC22741PWR 1 Commodity # 0.0000 lb # IC Op Amp TLC22741PW Commodity 0.0000 lb Pricing 9 IC NXP 16173554 2Commodity # 0.0000 lb # L7C3Y806 Pricing UNG0726 14 Pin 9 IC NXP 16089550 2Commodity # 0.0000 lb # L8A4S208 Pricing UNG0839H 14 Pin 9 IC PJ6BB 27315 1 Commodity # 0.0000 lb # 14 Pin Pricing 9 IC Op Amp LM2902KAVQP 1 Commodity # 0.0000 lb # WRQ1 Pricing 9 IC P73AB 85741 1 Commodity # 0.0000 lb # 14 Pin Pricing 9 IC - CMOS PCA2125TS/1, 1 Commodity # 0.0000 lb # # Pricing 9 IC NCV8184DR2G 1 Commodity # 0.0000 lb # -1 Pricing 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Tota** 
**(Total)** 9Transistor BCR148SE632 

### 1Commodity 

### # 0.0000 lb # 7 Pricing 9Transistor MUN5312DW1 1 Commodity # 0.0000 lb # T1G Pricing 9 Diode F2P 1 Commodity # 0.0000 lb # Pricing 9 IC RDA 5 Pin 1 Commodity # 0.0000 lb # Pricing 9 Diode 2 Pin H41 1 Commodity # 0.0000 lb # Pricing 9 Resistor Array 1x4 Resistor Array 4Commodity # 0.0000 lb # 1x4 Pricing 9 Resistors and Capacitors H BSCM #Commodity # 0.0000 lb # Resistors and Pricing Capacitors-1 **8 H Batt Sy** 

**s Ctrl, Bottom, H Batt Sy**  **s 1**  **# 0.0000 lb**  **# Surface Mount**  **Ctrl, Bottom, Surface Mount**  **9** Resistor Array 1x4 Resistor Array **4**Commodity **# 0.0000 lb**  **#** 1x4 Pricing 9Transistor 8EZ Transistor #Commodity # 0.0000 lb # Pricing 9Zener Diode 1SMB5937BT3 3Commodity # 0.0000 lb # Zener Diode 1SMB5937BT3 Commodity 0.0000 lb G Pricing 9Zener Diode NZ9F4V3ST5G #Commodity # 0.0000 lb # Pricing 9 Diode # 3Commodity # 0.0000 lb # Pricing 9 IC Can Transceiver TJA1040T/VM, 3Commodity # 0.0000 lb # 118-1 Pricing 9Transistor 2SC5103TLQ 1 Commodity # 0.0000 lb # Pricing 9Capacitors and Resistors H BSCM #Commodity # 0.0000 lb # Resistors and Pricing Capacitors **8 H Batt Sy** 

**s Ctrl, Top, SMT H Batt Sy**  **s 1**  **# 0.0000 lb**  **# Odd Form**  **Ctrl, Top, SMT Odd Form**  **9**Capacitor EMVE350ADA2 **2**Commodity **# 0.0000 lb**  **#** 21MJA0G-1 Pricing 9Choke CM6296R-454 2Commodity # 0.0000 lb # Pricing 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Tota** 
**(Total)** 9Crystal ECS-60-20-5PX 

### 1Commodity 

### # 0.0000 lb # -TR Pricing 9Crystal ECS-80-16-7S- 1 Commodity # 0.0000 lb # TR Pricing **7 H Batt Sy** 

**s Ctrl, Top, Thru H Batt Sy**  **s 1**  **# 0.0000 lb**  **# Hole**  **Ctrl, Top, Thru Hole**  **8** Connector H BSCM **1** Commodity **# 0.0000 lb**  **#** Connector Pricing 6 H PCB BSCM Conformal H PCB BSCM 1 # 0.0000 lb # 0.0000 lb Coating Conformal Coating 6 H PCB BSCM Conformal H PCB BSCM 1 # 0.0000 lb # 0.0000 lb Coating Conformal Coating 3 H Bolt PCB Module Battery H Bolt Cover 4Commodity # 0.0032 lb # 0.0128 lb System Control Module Battery Pricing System Control **3 H Cover Module Battery**  **H Cover 1**  **# 0.2560 lb**  **# 0.2560 lb**  **Sy stem Control**  **Module Battery**  **Sy stem**  **Control 4**  H Cover Module Battery H Cover **1 #**  **0.2560 lb #**  **0.2560 lb** System Control Module Battery System Control, Raw Materia 3 H Bolt Cover Module Battery H Bolt Cover 4Commodity # 0.0032 lb # 0.0128 lb System Control Module Battery Pricing System Control 2 H Nut Module Battery System H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb Control Battery Power Pricing Distribution **2 H Cover Battery** 

**Power H Cover**  **1 Galvinized**  **# 1.6157 lb**  **# 1.6157 lb**  **Distribution, A**

**sm. Battery**  **Power Steel**  **Dist., Stamped 3**  **H Cover Battery**

**Power Dist., H Cover**  **1 Galvinized**  **# 1.5250 lb**  **# 1.5250 lb**  **As m.**  **Battery Power**  **Steel Dist., Stamped**  **4 H Cover Battery** 

**Power Dist. H Cover**  **1 Steel -**  **# 0.6850 lb**  **# 0.6850 lb**  **Right Half Battery**  **Power Galvinized**  **Dist. Right Half** 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 5 H Cover Battery Power Dist. H Cover Battery 

### 1 Steel - 

### # 0.6850 lb # Right Half, Raw Materi Power Dist. Galvinized Right Half, Raw Materi **4 H Cover Battery** 

**Power Dist. H Cover**  **1 Galvinized**  **# 0.8400 lb**  **# 0.8400 lb**  **Left Half Battery**  **Power Steel**  **Dist., Welded 5** **H Cover Battery**

**Power Dist. H Cover**  **1 Galvinized**  **# 0.8400 lb**  **# 0.8400 lb**  **Left Half, Stamped Battery**  **Power Steel**  **Dist., Stamped 6**  H Cover Battery Power Dist. H Cover Battery **1** Galvinized **# 0.8400 lb**  **# 0.8400 lb**  Left Half, Raw Materia Power Dist. Left Steel Half, Raw Materia **3 H Beta Patch - Cover Battery**  **H Beta Patch - 1**  **AB S Plastic**  **# 0.0700 lb**  **# 0.0700 lb**  **Power Dist. Cover Battery**  **Power Dist. 4**  H Beta Patch - Cover Battery H Beta Patch - **1** ABS Plastic **# 0.0700 lb**  **# 0.0700 lb**  Power Dist., Raw Mate Cover Battery Power Dist., Raw Mate **3 H Beta Patch Small - Cover**  **H Beta Patch 1**  **AB S**  **# 0.0150 lb**  **# 0.0150 lb**  **Battery Power Dist.**  **Small - Cover Battery**  **Power Dist.**  **4** H Beta Patch Small - Cover H Beta Patch **1** ABS **# 0.0150 lb**  **# 0.0150 lb**  Battery Power Dist., Ra Small - Cover Battery Power Dist., Ra 3 H Seal Cover Battery Power H Seal Cover 1 Commodity # 0.0042 lb # 0.0042 lb Dist. Right Half Battery Power Pricing Dist. Right Half 3 H Cover Battery Power Dist. H Cover Battery 1 Polypropylene # 0.0015 lb # 0.0015 lb Danger Label Power Dist. Danger Label **2 H Ground Strap Battery**  **Pack H Ground**  **1 Commodity**  **# 0.0450 lb**  **# 0.0450 lb**  **to Body , A** 

**sm. Strap Battery**  **Pricing Pack to Body** **, As** **m. 3**  H Ground Strap. Battery Pack H Ground **1** Commodity **# 0.0438 lb**  **# 0.0438 lb**  Strap. Battery Pricing Pack 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 3 H Label, Ground Strap, Battery H Label, 

### 1 Commodity 

### 0.0008 lb 0.0008 lb Pack Ground Strap, Pricing Battery Pack 3 H Tape, Ground Strap, Battery H Tape, Ground 1 Commodity # 0.0004 lb # 0.0004 lb Pack Strap, Battery Pricing Pack 2 H Nut Cover Battery Power H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb Distribution Battery Power Pricing Distribution 2 H Bolt Cover Battery Power H Bolt Cover 2 Commodity # 0.0130 lb # 0.0260 lb Distribution Battery Power Pricing Distribution **2 H Cooling Fan Module Bat**  **H Cooling Fan 1**  **# 7.8982 lb**  **# 7.8982 lb**  **Pack Module Bat**  **Pack 3**  **H Battery**

**Cooling Fan Case H Battery**  **1 Thermoplastic-**  **# 3.2110 lb**  **# 3.2110 lb**  **Base Cooling Fan**  **TEO Case Base**  **4 H Batt Cooling Fan Case**  **H Batt Cooling 1**  **Thermoplastic #**  **3.1800 lb #**  **3.1800 lb Base**  **Fan Case Base - TEO**  **5** H Batt Cooling Fan Case Base H Batt Cooling **1** Thermoplastic - **# 3.1800 lb**  **# 3.1800 lb** 

Fan Case TEO Base-Mat 4 H Foam Insulator - Batt H Foam 7 Polyurethane # 0.0040 lb # 0.0280 lb Cooling Air Flow Vein Insulator - Batt Cooling Air Flow Vein 4 H Xmas Tree - Small H Xmas Tree - 5Commodity # 0.0006 lb # 0.0030 lb Small Pricing 3 H Screw - Batt. Cooling Fan H Screw - Batt. 4Commodity # 0.0025 lb # 0.0100 lb Case Cooling Fan Pricing Case **3 H Battery** 

**Case Cooling Fan H Battery**  **Case 1**  **Thermoplastic #**  **1.8640 lb #**  **1.8640 lb Close Out Panel**  **Cooling Fan Close Out**  **Panel 4**  **H Batt. Case Closeout - H Batt. Case**  **1 Thermoplastic**  **# 1.8300 lb**  **# 1.8300 lb**  **Molded Closeout**  **- TEO 5**  H Batt. Case Closeout - H Batt. Case **1** Thermoplastic- **# 1.8300 lb**  **# 1.8300 lb**  Material Closeout - TEO Material



## Design Profit®Page #of#

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H Foam Insulator - Batt H Foam 

### 9Commodity 

### # 0.0016 lb Cooling Air Baffle Insulator - Batt Pricing Cooling Air Baffle 3 H Screw - Batt. Cooling Fan H Screw - Batt. # Commodity # 0.0025 lb # 0.0275 lb Case Cooling Fan Pricing Case **3 H Battery** 

**Case Cooling Fan H Battery**  **Case 1**  **Thermoplastic #**  **0.6640 lb #**  **0.6640 lb Bellows**  **Cooling Fan - TEO**  **Bellows 4**  **H Batt Case Cool. Fan H Batt Case**  **1 Thermoplastic**  **# 0.6600 lb**  **# 0.6600 lb**  **Bellows Cool. Fan**  **- TEO Bellows**  **5** H Batt Case Cool. Fan H Batt Case **1** Thermoplastic - **# 0.6600 lb**  **# 0.6600 lb**  Bellows-material Cool. Fan TEOBellowsMaterial 4 H Batt Case Cool Fan Bellows H Batt Case 1 Commodity # 0.0028 lb # 0.0028 lb Foam Strip Cool Fan Pricing Bellows Foam Strip 4 H Xmas Tree Fastener H Xmas Tree 1 Commodity # 0.0012 lb # 0.0012 lb Fastener Pricing 3 H Screw - Batt. Cooling Fan H Screw - Batt. # Commodity # 0.0025 lb # 0.0250 lb Case Cooling Fan Pricing Case **3 H Battery** 

**Case Cooling Fan H Battery**  **Case 1**  **# 1.8710 lb**  **# 1.8710 lb**  **As sy**  **Cooling Fan As** **sy 4**  **H Battery**

**Case Cooling Fan H Fan Battery**  **1 PA**  **66 GF30 #**  **0.1563 lb #**  **0.1563 lb Cooling**  **5** H Fan Battery Cooling H Fan Battery **1** PA66 GF30 **# 0.1563 lb**  **# 0.1563 lb**  Cooling **4 H Battery** 

**Cooling Fan Shaft H Battery**  **1 Stainless Steel**  **# 0.0500 lb**  **# 0.0500 lb**  **Cooling Fan Shaft**  **5** H Battery Cooling Fan H Battery **1** Stainless Steel **# 0.0500 lb**  **# 0.0500 lb**  Shaft-Bar Stock Cooling Fan Shaft-Bar Stock **4 H Battery** 

**Cooling Fan Motor H Battery**  **1 Molded**  **# 0.3704 lb**  **# 0.3704 lb**  **Magnet A**

**ssy Cooling Fan**  **Magnet Motor Magnet**  **As sy**  

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H Battery**

**Fan Motor Magnet H Battery**  **Fan Steel Low**  

### # **0.1940 lb #**  **Housing Motor Magnet**  **Carbon Draw Housing**  **Quality 6**  H Housing Steel Blank H Housing **1** Steel Low **# 0.1940 lb**  **# 0.1940 lb**  Steel Blank Carbon Draw Quality 5 H Fan Motor Magnet Adhesive H Fan Motor 1 Epoxy - High # 0.0000 lb # 0.0000 lb Magnet Strength Adhesive 5 H Battery Fan Motor Magnet H Battery Fan 1 Molded Magnet # 0.1560 lb # 0.1560 lb Motor Magnet **5 H Batt. Fan Motor Housing**  **H Batt. Fan 1**  **Brass #**  **0.0198 lb #**  **0.0198 lb Bushing**  **Motor Housing Bushing**  **6** H Batt. Fan Motor Housing H Batt. Fan **1** SAE 660 **# 0.0198 lb**  **# 0.0198 lb**  Bushing Motor Housing Bearing Bronze Bushing-bar stk 5 H Batt. Fan Motor Housing H Batt. Fan 3 Commodity # 0.0002 lb # 0.0006 lb Bushing Screw Motor Housing Pricing Bushing Screw 4 H Washer - Batt Fan Bearing H Washer - Batt 1 Commodity # 0.0007 lb # 0.0007 lb Fan Bearing Pricing **4 H Housing - Batt. Cooling**  **H Housing - 1**  **Al uminum Die**  **# 0.1696 lb**  **# 0.1696 lb**  **H Housing - Batt. Cooling H Housing -**  **uminum Die 0.1696 lb**  **0.1696 lb Fan Bearing A** 

**ssembly Batt. Cooling**  **Cast**

**Fan Bearing As** **sembly 5** **H Housing - Batt. Fan H Housing -**  **1 Al** **uminum Die #**  **0.1200 lb #**  **0.1200 lb Bearing**  **Batt. Fan Cast**  **Bearing 6**  **H Housing - Batt. Fan H Housing -**  **1 Al** **uminum Die #**  **0.0000 lb #**  **0.0000 lb Bearing**  **Batt. Fan Cast** **Bearing Washed**  **7 H Housing - Batt. Fan**  **H Housing - 1**  **Al uminum Die**  **# 0.0000 lb**  **# Bearing**  **Batt. Fan Cast** **Bearing Machined**  **8 H Housing - Batt. Fan**  **H Housing - 1**  **Al uminum Die**  **# 0.0000 lb**  **# Bearing**  **Batt. Fan Cast** **Bearing Trimmed** 



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Tota** 
**(Total)** 9H Housing - Batt. Fan Bearing H Housing - 

### 1Aluminum Die 

### # 0.0000 lb #

Batt. Fan Cast Bearing-Die Cast 5 H Bearing Pack - Batt. fan H Bearing Pack 2 Commodity # 0.0248 lb # 0.0496 lb - Batt. fan Pricing 4 H Snap Ring - Batt Fan Motor H Snap Ring - 1 Commodity # 0.0004 lb # 0.0004 lb Shaft Batt Fan Motor Pricing Shaft 4 H Pell Nut - Batt Fan Motor H Pell Nut - Batt 1 Commodity # 0.0017 lb # 0.0017 lb Shaft Fan Motor Shaft Pricing **4 H PCB - Batt.Cooling Fan**  **H PCB - 1**  **# 0.2400 lb**  **# 0.2400 lb**  **Motor A ssy**  **Batt.Cooling Fan Motor**  **5 H PCB - Batt.Cooling Fan**  **H PCB - 1**  **# 0.2400 lb**  **# 0.2400 lb**  **Motor Functional Test Batt.Cooling**  **Fan Motor-1 6**  **H PCB - Batt.Cooling Fan H PCB -**  **1 #**  **0.2400 lb #**  **0.2400 lb Motor Depannel**  **Batt.Cooling Fan Motor-2**  **7 H PCB - Batt.Cooling Fan**  **H PCB - 1**  **# 0.2400 lb**  **# Motor Conformal Coat**  **Batt.Cooling Fan Motor-3**  **8 H PCB - Batt.Cooling Fan**  **H PCB - 1**  **# 0.2400 lb**  **# Motor Thru Hole**  **Batt.Cooling Fan Motor-4**  **9 H PCB - Batt.Cooling Fan**  **H PCB - 1**  **# 0.2400 lb**  **# Motor FR4**  **Batt.Cooling Fan Motor-5**  **9 H Fan PCB TOP SIDE -**  **H Fan PCB 1**  **# 0.0000 lb**  **# SURFA** **CE MOUNT TOP SIDE -**  **SURFA CE**  **MOUNT #**  IC MC33395TEW **1** Commodity **# 0.0000 lb**  **#** R2-ND Pricing # MOSFET SUD50N04- 8Commodity # 0.0000 lb # 8M8P Pricing # IC - Voltage Regulator NCV8518APDR 1 Commodity # 0.0000 lb # 2G-ND Pricing # IC ATMEGA48- 1 Commodity # 0.0000 lb # 15AZ-ND Pricing # IC - OP Amp NJM14558M- 1 Commodity # 0.0000 lb # ND Pricing 

## Design Profit®Page #of#

Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost (Total)**  Zener Diode 641-1225-2-ND 

### 1Commodity 

### # 0.0000 lb Pricing # Transistor BC846A-7- 3Commodity # 0.0000 lb # FDITR-ND Pricing # Chip Resistor 541-3. 1 Commodity # 0.0000 lb # 01FTR-ND Pricing # IC - Voltage Regulator REG101NA- 1 Commodity # 0.0000 lb # 2.8/3K-ND Pricing # Resistors Resistors #Commodity # 0.0000 lb # Pricing # Capacitors Capacitors #Commodity # 0.0000 lb # Pricing **9 H Fan PCB BOTTOM SIDE -**  **H Fan PCB 1**  **# 0.0000 lb**  **# SURFA** **CE MOUNT BOTTOM SIDE**  **- SURFA CE**  **MOUNT #**  IC 502A7426 **3**Commodity **# 0.0000 lb**  **#** Pricing # Diode Diode 1 Commodity # 0.0000 lb # Pricing # Inductor Inductor 1 Commodity # 0.0000 lb # Pricing # Resistors Resistors #Commodity # 0.0000 lb # Resistors Resistors Commodity 0.0000 lb Pricing # Capacitors Capacitors #Commodity # 0.0000 lb # Pricing **9 H Fan PCB TOP SIDE - Odd**  **H Fan PCB 1**  **# 0.0000 lb**  **# Form**  **TOP SIDE - Odd Form**  **#** Capacitor - Aluminum 565-2317-1-ND **1** Commodity **# 0.0000 lb**  **#** Pricing

# Capacitor - Aluminum 565-2310-2-ND 1 Commodity # 0.0000 lb # Pricing 8 Coil Coil 1 Commodity # 0.0000 lb # Pricing 8 Connectors Connectors 3 Commodity # 0.0000 lb # Pricing **8 Harness - 4-wire**  **Harness - 1**  **Commodity #**  **0.0000 lb #**  **4-wire Pricing** 



## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 7 H PCB - Batt.Cooling Fan H PCB - 

### 1 # 0.0000 lb Conformal Coat Batt.Cooling Fan Conformal Coat 7 H PCB - Batt.Cooling Fan H PCB - 1 # 0.0000 lb # Conformal Coat Batt.Cooling Fan Conformal Coat 4 H Screw - PCB to Bearing H Screw - PCB 3Commodity # 0.0011 lb # 0.0033 lb Housing to Bearing Pricing Housing **4 H Motor Core - Batt. Cooling**  **H Motor Core - 1**  **# 0.5388 lb**  **# 0.5388 lb**  **Fan Batt. Cooling**  **Fan 5** **H Painted Laminate Stack, H Painted**  **1 #**  **0.4056 lb #**  **0.4056 lb Motor Core**  **Laminate Stack, Motor**  **Core 6**  **H Painted Laminate Stack, H Laminate**  **1 #**  **0.0000 lb #**  **0.0000 lb Motor Core**  **Stack, Motor Core1**  **7 H Motor Core Plate**  **H Motor Core #**  **# 0.0000 lb**  **# Plate**  **8** H Motor Core Plate, Material H Motor Core **1** Steel - EM **# 0.0000 lb**  **#** Plate, Material **5 V Wire, Motor Sensor, Starter**  **H Wire, Motor 3**  **Commodity #**  **0.0444 lb #**  **0.1332 lb Gen**  **Core, Batt. Pricing**  **Cooling Fan 4**  H screw - Batt. Fan Motor Core H screw - Batt. **3**Commodity **# 0.0015 lb**  **# 0.0045 lb**  to Bearing Housing Fan Motor Core Pricing to Bearing Housing **4 H Cover - Batt Fan Motor**  **H Cover - Batt 1**  **# 0.3309 lb**  **# 0.3309 lb**  **Fan Motor 5** **H Cover, Stamping H Cover,**  **1 Galvinized**  **# 0.2900 lb**  **# 0.2900 lb**  **Stamping Steel - G60**  **6** H Cover, Stamping. Raw H Cover, **1** Galvinized **# 0.2900 lb**  **# 0.2900 lb**  Material Stamping, Raw Steel - G60 Material 5 H Foam Seal - Fan Motor to H Foam Seal - 1 Commodity # 0.0001 lb # 0.0001 lb Bellows Fan Motor to Pricing Bellows 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H Bushing - Batt. Cool Fan H Bushing -**  **TPE** 

### # **0.0102 lb #**  **Mounting, Injection Mol Batt. Cool Fan**  **Mounting, Injection Mol**  **6** H Bushing - Batt. Cool Fan H Bushing - **1** TPE **# 0.0102 lb**  **# 0.0408 lb**  Mounting, Raw Material Batt. Cool Fan Mounting, Raw Material 4 H Screw - Batt Fan H Screw - Batt 4Commodity # 0.0011 lb # 0.0044 lb MotorCover to Bearing Fan Pricing Housing - MotorCover to Bearing Housing - 3 H Screw - Batt. Case Cooling H Screw - Batt. 4Commodity # 0.0071 lb # 0.0284 lb Fan Assy Case Cooling Pricing Fan Assy **3 H Cooling Fan Power Wire**  **H Cooling Fan 1**  **Commodity #**  **0.1523 lb #**  **0.1523 lb Harness**  **Power Wire Pricing**  **Harness 2**  H Bolt Cooling Fan H Bolt Cooling **6** Commodity **# 0.0190 lb**  **# 0.1140 lb**  Fan Pricing 2 H Nut Cooling Fan H Nut Cooling 3 Commodity # 0.0100 lb # 0.0300 lb Fan Pricing **2 H Bracket Battery**  **to veh H Bracket**  **1 Steel - 1018**  **# 1.6196 lb**  **# 1.6196 lb**  **Brckt R, A**

**sm. Battery**  **to veh Brckt R, A** 

**sm. 3**  **H Blank Bracket Battery to**  **H Bracket 1**  **Steel - 1018 #**  **1.5328 lb #**  **1.5328 lb veh Brkt R, Stamped**  **Battery to veh**  **Brckt R, Stamped**  **4** H Blank Bracket Battery to veh H Bracket **1** Steel - 1018 **# 1.5328 lb**  **# 1.5328 lb**  Brkt R, Raw Materia Battery to veh Brckt R, Raw Material 3 H Weld Nut - Bracket Battery H Weld Nut - 2Commodity # 0.0434 lb # 0.0868 lb to veh Brkt Bracket Battery Pricing to veh Brkt 2 H Bolt Battery Mnt Bracket H Bolt Battery 2 Commodity # 0.0420 lb # 0.0840 lb Mnt Bracket Pricing 2 H Bolt Battery Mnt Bracket sml H Bolt Battery 1 Commodity # 0.0130 lb # 0.0130 lb Mnt Bracket sml Pricing



## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Bracket Battery** 

**to veh H Bracket**  

### 1 **Steel - 1018** 

### # **1.6741 lb #**  **1.6741 lb Brckt L, A** 

**sm. Battery**  **to veh Brckt L, A** 

**sm. 3**  **H Bracket Battery to veh**  **H Bracket 1**  **Steel - 1018 #**  **1.5873 lb #**  **1.5873 lb Brckt L, Stamped**  **Battery to veh**  **Brckt L, Stamped**  **4** H Bracket Battery to veh Brckt H Bracket **1** Steel - 1018 **# 1.5873 lb**  **# 1.5873 lb**  L Battery to veh Brckt L, Raw Material 3 H Weld Nut - Bracket Battery H Weld Nut - 2Commodity # 0.0434 lb # 0.0868 lb to veh Brkt Bracket Battery Pricing to veh Brkt 2 H Bolt Battery Mnt Bracket H Bolt Battery 2 Commodity # 0.0420 lb # 0.0840 lb Mnt Bracket Pricing 2 H Bolt Battery Mnt Bracket sml H Bolt Battery 1 Commodity # 0.0130 lb # 0.0130 lb Mnt Bracket sml Pricing 1 H Bolt Battery Pack H Bolt Battery 4 Commodity # 0.0470 lb # 0.1880 lb Pack Pricing 1 H Bolt Battery Pack-Long H Bolt Battery 4 Commodity # 0.0500 lb # 0.2000 lb Pack-Long Pricing 1 H Bolt Battery Pack Ground H Bolt Battery 1 Commodity # 0.0150 lb # 0.0150 lb H Bolt Battery Pack Ground H Bolt Battery Commodity 0.0150 lb 0.0150 lb Strap Pack Ground Pricing Strap **0 H Service Battery**  **Subsy stem**  **H Service 1**  **# 26.8550 lb**  **# 26.8550 lb** 

**Battery Subsy**  **stem 1**  **H 12 Volt Battery**

**390 CA H 12 Volt**  **1 Commodity**  **# 26.8550 lb**  **# 26.8550 lb** 

**Battery 390 CA**  **Pricing 0**  **H Generator/A lternator and**  **H 1**  **# 5.8952 lb**  **# 5.8952 lb**  **Regulator Subsy stem**  **Generator/A lte**  **rnator and Regulator**  **Subsy stem**  **1 H BIW Fasteners, Gen/A** **lt & H BIW**  **1 #**  **0.0450 lb #**  **0.0450 lb Reg Sub**  **Fasteners, Trac & HV PD**  **Sub-1 2**  H M6 Weld Nut, BIW H M6 Weld Nut, **2** Commodity **# 0.0090 lb**  **# 0.0180 lb**  BIW Pricing 2 H M8 Weld Stud, BIW H M8 Weld 1 Commodity # 0.0270 lb # 0.0270 lb Stud, BIW Pricing 

## Design Profit®

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## H Elec Power Supply**Sy stem** 

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H DC-DC Control Module**  **H DC-DC** 

### 1 **# 5.6544 lb**  **5.6544 lb Control**  **Module 2**  **H DC-DC Control Module H DC-DC**  **1 #**  **1.7700 lb #**  **1.7700 lb Case**  **Control Module Case**  **3 H DC-DC Control Module**  **H DC-DC 1**  **# 1.7700 lb**  **# 1.7700 lb**  **Case - Machined Control**  **Module Case - Machined**  **4 H DC-DC Control Module**  **H DC-DC 1**  **# 1.7700 lb**  **# 1.7700 lb**  **Case - Trim Control**  **Module Case - Trim**  **5 H DC-DC Control Module**  **H DC-DC 1**  **# 1.7700 lb**  **# 1.7700 lb**  **Case - Cast Control**  **Module Case - Cast**  **6** H DC-DC Control Module Case H DC-DC **1** Aluminum - 380 **# 1.7700 lb**  **# 1.7700 lb**  - Material Control Module Case - Material 2 H DC DC Converter Case H DC DC 1 Commodity # 0.0263 lb # 0.0263 lb Mounting Stud Converter Case Pricing Mounting Stud 2 H DC DC Converter Case H DC DC 6 Commodity # 0.0007 lb # 0.0042 lb Isolators Converter Case Pricing Isolators **2 H DC-DC Water Jacket,**  **H DC-DC 1**  **# 0.4950 lb**  **# 0.4950 lb**  **Control Module Water Jacket,**  **Control Module**  **3 H DC-DC Water Jacket,**  **H DC-DC 1**  **# 0.4950 lb**  **# 0.4950 lb**  **Control Module- Wash Water Jacket,**  **Control Module- Wash**  **4 H DC-DC Water Jacket,**  **H DC-DC 1**  **# 0.4950 lb**  **# 0.4950 lb**  **Control Module- Machined Water Jacket,**  **Control Module**  **Machined**



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H DC-DC Water Jacket, H DC-DC**  

### # **0.4950 lb #**  **Control Module- Trim Water Jacket,**  **Control Module- Trim**  **6 H DC-DC Water Jacket,**  **H DC-DC 1**  **# 0.4950 lb**  **# 0.4950 lb**  **Control Module- Cast Water Jacket,**  **Control Module- Cast**  **7** H DC-DC Water Jacket, H DC-DC Water **1** Aluminum - 380 **# 0.4950 lb**  **#** Control Module- Material Jacket, ControlModuleMaterial 3 H DC-DC Control Module Case H DC-DC 1 Commodity # 0.0000 lb # 0.0000 lb water jacket Sticker Control Module Pricing Case water jacket Sticker 2 H DC DC Converter Case H DC DC 7 Commodity # 0.0116 lb # 0.0812 lb Water Jacket bolt Converter Case Pricing Water Jacket bolt 2 H DC DC Converter Case H DC DC 1 Commodity # 0.0150 lb # 0.0150 lb Water Jacket Drain Plug Bol Converter Case Pricing Water Jacket Drain Plug Bol **2 H DC DC Converter Diode -**  **H DC DC 1**  **Commodity #**  **0.0000 lb #**  **0.0000 lb Junction**  **Converter Pricing**  **Diode - Junction**  **2** H DC DC Heat Sink H DC DC Heat **1** Commodity **# 0.0004 lb**  **# 0.0004 lb**  Compound, Conv Junct Sink Pricing Compound, Conv Junct 2 H DC DC Converter Junction H DC DC 2 Commodity # 0.0032 lb # 0.0064 lb Box Screw Converter PCB Pricing Screw **2 H DC DC Conv Reson #1**  **H DC DC Conv 1**  **Powdered #**  **0.0464 lb #**  **0.0464 lb Lower Core**  **Reson #1 Metal Fe-Si-A** **l Lower Core**  **3 H DC DC Conv Reson #1**  **H DC DC Conv 1**  **Powdered #**  **0.0464 lb #**  **0.0464 lb Lower Core, Machined**  **Reson #1 Metal Fe-Si-A** **l Lower Core,**  **Machined** 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H DC DC Conv Reson #1 H DC DC Conv 

### 1Commodity 

### # 0.0464 lb Lower Core, Material Reson #1 Pricing Lower Core, Material 2 H DC DC Heat Sink H DC DC Heat 1 Commodity # 0.0006 lb # 0.0006 lb Compound, Conv Reson #1 Sink Pricing Core Compound, Conv Reson #1 Core **2 H DC DC Conv Reson #2**  **H DC DC Conv 1**  **Powdered #**  **0.0796 lb #**  **0.0796 lb Lower Core**  **Reson #2 Metal Fe-Si-A** **l Lower Core**  **3 H DC DC Conv Reson #2**  **H DC DC Conv 1**  **Powdered #**  **0.0796 lb #**  **0.0796 lb Lower Core, Machined**  **Reson #2 Metal Fe-Si-A** **l Lower Core,**  **Machined 4**  H DC DC Conv Reson #2 H DC DC Conv **1** Commodity **# 0.0796 lb**  **# 0.0796 lb**  Lower Core, Material Reson #2 Pricing Lower Core, Material 2 H DC DC Heat Sink H DC DC Heat 1 Commodity # 0.0006 lb # 0.0006 lb Compound, Conv Reson #2 Sink Pricing Core Compound, Conv Reson #2 Core **2 H DC DC Conv Reson #3**  **H DC DC Conv 1**  **Powdered #**  **0.1526 lb #**  **0.1526 lb Lower Core**  **Reson #3 Metal Fe-Si-A** **l Lower Core**  **3 H DC DC Conv Reson #3**  **H DC DC Conv 1**  **Powdered #**  **0.1526 lb #**  **0.1526 lb Lower Core, Machined**  **Reson #3 Metal Fe-Si-A** **l Lower Core,**  **Machined 4**  H DC DC Conv Reson #3 H DC DC Conv **1** Commodity **# 0.1526 lb**  **# 0.1526 lb**  Lower Core, Material Reson #3 Pricing Lower Core, Material **2 H DC DC Conv Reson #4**  **H DC DC Conv 1**  **Powdered #**  **0.0176 lb #**  **0.0176 lb Lower Core**  **Reson #4 Metal Fe-Si-A** **l Lower Core**  **3 H DC DC Conv Reson #4**  **H DC DC Conv 1**  **Powdered #**  **0.0176 lb #**  **0.0176 lb Lower Core, Machined**  **Reson #4 Metal Fe-Si-A** **l Lower Core,**  **Machined** 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H DC DC Conv Reson #4 H DC DC Conv 

### 1Commodity 

### # 0.0176 lb Lower Core, Material Reson #4 Pricing Lower Core, Material **2 H DC DC Conv Trans Core**  **H Copper Bus 1**  **Copper #**  **0.1379 lb #**  **0.1379 lb HV Bus Bar A** 

**sm Bar 1-Wash**  **3 H DC DC Conv Trans Core**  **H DC DC Conv 1**  **# 0.1379 lb**  **# 0.1379 lb**  **HV Bus Bar Solder Trans Core HV**  **Bus Bar Solder**  **4 H Bus Bar Isolator**  **H Bus Bar 1**  **PBT #**  **0.0047 lb #**  **0.0047 lb Isolator**  **5** H Bus Bar Isolator-Material H Bus Bar **1** PBT **# 0.0047 lb**  **# 0.0047 lb**  Isolator-Material **4 H Copper Bus Bar 1-Wash**  **H Copper Bus 1**  **Copper #**  **0.0618 lb #**  **0.0618 lb Bar 1-Wash**  **5 H Copper Bus Bar**  **H Copper Bus 1**  **Copper #**  **0.0618 lb #**  **0.0618 lb 1-Machined**  **Bar 1-Machined**  **6 H Copper Bus Bar**  **H Copper Bus 1**  **Copper #**  **0.0618 lb #**  **0.0618 lb 1-Stamped**  **Bar 1-Stamped 7**  H Copper Bus Bar 1-Material H Copper Bus **1** Copper **# 0.0618 lb**  **#** Bar 1-Material **4 H Copper Bus Bar 2-Wash**  **H Copper Bus 1**  **Copper #**  **0.0347 lb #**  **0.0347 lb Bar 2-Wash**  **5 H Copper Bus Bar**  **H Copper Bus 1**  **Copper #**  **0.0347 lb #**  **0.0347 lb 2-Stamping**  **Bar 2-Stamping**  **6** H Copper Bus Bar 2-Material H Copper Bus **1** Copper **# 0.0347 lb**  **# 0.0347 lb**  Bar 2-Material **4 H Copper Bus Bar 3-Wash**  **H Copper Bus 1**  **Copper #**  **0.0367 lb #**  **0.0367 lb Bar 3-Wash**  **5 H Copper Bus Bar**  **H Copper Bus 1**  **Copper #**  **0.0367 lb #**  **0.0367 lb 3-Machined**  **Bar 3-Machined**  **6 H Copper Bus Bar**  **H Copper Bus 1**  **Copper #**  **0.0367 lb #**  **0.0367 lb 3-Stamped**  **Bar 3-Stamped 7**  H Copper Bus Bar 3-Material H Copper Bus **1** Copper **# 0.0367 lb**  **#** Bar 3-Material **2 H DC-DC Control Module**  **H DC-DC 1**  **# 0.9335 lb**  **# 0.9335 lb**  **PCB Control**  **Module PCB** 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H DC-DC Control Module H DC-DC**  

### 1 **0.9335 lb 0.9335 lb**  **PCB, Thru Hole Control**  **Module PCB, Thru Hole**  **4 H DC-DC Control Module**  **H DC-DC 1**  **# 0.8829 lb**  **# 0.8829 lb**  **PCB, Depaneled Control**  **Module PCB, Depaneled**  **5 H DC-DC Control Module**  **H DC-DC 1**  **# 0.8829 lb**  **# 0.8829 lb**  **PCB, Conformal Coating Control**  **Module PCB, Conformal**  **Coating 6**  **H DC-DC Control Module H DC-DC**  **1 #**  **0.8829 lb #**  **0.8829 lb PCB, SMT**  **Control Module PCB,**  **SMT 7**  **H DC-DC Control Module H DC-DC**  **1 FR4**  **# 0.8829 lb**  **# PCB, FR4**  **Control Module PCB,**  **FR4 7**  **H DC-DC Conv, Top, Surface H DC-DC**  **1 #**  **0.0000 lb #**  **Mount Convertor -**  **Top - Surface Mount**  **8** IC OPAMP VFB 290MHZ SGL 296-7509-5-ND **4** Commodity **# 0.0000 lb**  **#** 8SOIC Pricing 8 MOSFET 2SK3113B 1 Commodity # 0.0000 lb # Pricing 8 IC MPU/MCU M30291FCHP# 1 Commodity # 0.0000 lb # U3A Pricing 8 IC - Power voltage comparator 497-10211-2- 2 Commodity # 0.0000 lb # ND Pricing 8 IC - DC/DC Converter IR3M69N 1 Commodity # 0.0000 lb # TSSOP24 Pricing 8 DIODE SCHOTTKY 497-3786-1-ND 4 Commodity # 0.0000 lb # Pricing 8 CRYSTAL CX5032GB200 1 Commodity # 0.0000 lb # 00H0PESZZ/B Pricing KN 8 Capacitor H DC-DC # Commodity # 0.0000 lb # Capacitor Pricing 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 8 Resistor H DC-DC Commodity 

### 0.0000 lb # Resistor Pricing **7 H DC-DC Conv, Bottom,**  **H DC-DC 1**  **# 0.0000 lb**  **# Surface Mount**  **Convertor - Bottom -**  **Surface Mount 8**  IC OP AMP 497-10213-2- **2** Commodity **# 0.0000 lb**  **#** ND Pricing 8 IC EEPROM S-93C66BD0I- 1 Commodity # 0.0000 lb # J8T1G-ND Pricing 8 DIODE SCHOTTKY 497-3786-1-ND # Commodity # 0.0000 lb # Pricing 8 DIODE H DC-DC Diode 5 Commodity # 0.0000 lb # Pricing 8 DIODE 568-1913-1-ND 1 Commodity # 0.0000 lb # Pricing 8 DIODE 568-1937-1-ND 1 Commodity # 0.0000 lb # Pricing 8 Capacitor H DC-DC # Commodity # 0.0000 lb # Capacitor Pricing 8 Resistor H DC-DC # Commodity # 0.0000 lb # Resistor Pricing **7 H DC-DC Conv, Bottom, Odd**  **H DC-DC 1**  **# 0.0000 lb**  **# H DC-DC Conv, Bottom, Odd**  **H DC-DC 0.0000 lb**  **Form Convertor,**  **Bottom, Odd Form**  **8** IC - IGBT IRGS10B60KD **2** Commodity **# 0.0000 lb**  **#** TRRP Pricing **7 H DC-DC Conv, Top, Odd**  **H DC-DC 1**  **# 0.0000 lb**  **# Form**  **Convertor, Top, Odd Form**  **8** MOS FET w/CMOS Control MIP0221UC **1** Commodity **# 0.0000 lb**  **#** Circuit Pricing 8 IC VOLT REG TLE4271- 1 Commodity # 0.0000 lb # 2GINTR-ND Pricing 8 IC CAN TRANSCEIVER TJA1050T/N1, 1 Commodity # 0.0000 lb # 112-ND Pricing 8 CAP 220UF 16V ELECT WT 493-2179-2-ND 6 Commodity # 0.0000 lb # Pricing 8 CAP 47UF 35V ELECT WX 493-2120-2-ND 2 Commodity # 0.0000 lb # Pricing 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 8 Transformer - 10 lead 69 F8FT 

### 2 Commodity 

### 0.0000 lb # Pricing 8 Transformer - 12 lead 162A F7FT 1 Commodity # 0.0000 lb # Pricing **7 H DC-DC Conv, Top, Thru**  **H DC-DC 1**  **# 0.0000 lb**  **# Hole, A** **uto Convertor,**  **Top, Thru Hole, A** **uto 8**  POWER MOSFET N-Channel IRFPS35N50L **4** Commodity **# 0.0000 lb**  **#** 600V Pricing 6 H PCB DC-DC Conformal H PCB DC-DC 1 # 0.0000 lb # 0.0000 lb Coating Conformal Coating 6 H PCB DC-DC Conformal H PCB DC-DC 1 # 0.0000 lb # 0.0000 lb Coating Conformal Coating **4 H DC-DC Conv, Top, Thru**  **H DC-DC 1**  **# 0.0000 lb**  **# 0.0000 lb**  **Hole, S1 Convertor,**  **Top, Thru Hole, S1**  **5**Transformer - 8 lead w/shield 023F F6FT **1** Commodity **# 0.0000 lb**  **# 0.0000 lb**  Pricing 5Torodial Inductor DLE-601U-8A 2 Commodity # 0.0000 lb # 0.0000 lb Torodial Inductor DLE-601U-8A Commodity 0.0000 lb 0.0000 lb Pricing **4 H DC-DC Conv, Top, Thru**  **H DC-DC 1**  **# 0.0000 lb**  **# 0.0000 lb**  **Hole, S2 Convertor,**  **Top, Thru Hole, S2**  **5**CAP 10UF 63V 495-4092-ND **3** Commodity **# 0.0000 lb**  **# 0.0000 lb**  Pricing 5CAP 2.2UF/630VDC EF6225-ND 5 Commodity # 0.0000 lb # 0.0000 lb Pricing 5CAP 0.47UF/630VDC ECQ-E6474KF 1 Commodity # 0.0000 lb # 0.0000 lb Pricing **4 H DC-DC Conv, Top, Thru**  **H DC-DC 1**  **# 0.0000 lb**  **# 0.0000 lb**  **Hole, S3 Convertor,**  **Top, Thru Hole, S3**  **5**Terminal Lug H DC-DC **2** Commodity **# 0.0000 lb**  **# 0.0000 lb**  Terminal Lug Pricing 5Terminal Lug 680K-ND 2 Commodity # 0.0000 lb # 0.0000 lb Pricing 

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 5 Terminal Block 31C6782 

### 2 Commodity 

### # 0.0000 lb # Pricing 5CONN RCPT 2POS 75915-802-ND 1 Commodity # 0.0000 lb # 0.0000 lb Pricing 5CONN RCPT 5POS 75915-405LF 1 Commodity # 0.0000 lb # 0.0000 lb Pricing **4 H Harness, DC-DC PCB**  **H Harness, 1**  **# 0.0000 lb**  **# 0.0000 lb**  **DC-DC PCB 4**  **H Current Sensor, DC-DC H Current**  **1 #**  **0.0506 lb #**  **0.0506 lb Module**  **Sensor, DC-DC Module**  **5 H Base A** 

**sm, Curr Sensor H Base A**  **sm, 1**  **# 0.0132 lb**  **# 0.0132 lb**  **Curr Sensor 6**  H Nut, Curr Sensor Base H Nut, Curr **2 #**  **0.0014 lb #**  **0.0028 lb** Sensor Base **6 H Base, Curr Sensor**  **H Base, Curr 1**  **# 0.0104 lb**  **# 0.0104 lb**  **Sensor 7**  H Base, Material H Base, **1** PPS **# 0.0104 lb**  **#** Material (GF+MD)65 **5 H Copper Bus Bar 5**  **H Copper Bus 1**  **Copper #**  **0.0000 lb #**  **0.0000 lb Bar 5**  **6 H Copper Bus Bar 5-**  **H Copper Bus 1**  **Copper #**  **0.0000 lb #**  **0.0000 lb Stamped**  **Bar 5-Stamped 7**  H Copper Bus Bar 5- Material H Copper Bus **1** Copper **# 0.0000 lb**  **#** Bar 5-Material **5 H PCB Curr Loop 2, DC-DC**  **H PCB Curr 1**  **Commodity #**  **0.0224 lb #**  **0.0224 lb Module**  **Loop 2, DC-DC Pricing**  **Module 5** **H PCB Curr Loop 1, DC-DC H PCB Curr**  **1 Commodity**  **# 0.0150 lb**  **# 0.0150 lb**  **Module Loop 1, DC-DC**  **Pricing Module**  **2** H DC DC Converter H DC DC **#** Commodity **# 0.0032 lb**  **# 0.0544 lb**  Transformer Screw Converter PCB Pricing Screw **2 H Copper Bus Bar 4**  **H Copper Bus 2**  **Copper #**  **0.0000 lb #**  **0.0000 lb Bar 4** 

**3 H Copper Bus Bar 4-**  **H Copper Bus 1**  **Copper #**  **0.0000 lb #**  **0.0000 lb Stamped**  **Bar 4-Stamped 4**  H Copper Bus Bar 4- Material H Copper Bus **1** Copper **# 0.0000 lb**  **# 0.0000 lb**  Bar 4-Material **2 H Copper Bus Bar 5**  **H Copper Bus 1**  **Copper #**  **0.0000 lb #**  **0.0000 lb Bar 5**  

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H Copper Bus Bar 5- H Copper Bus**  

### 1 **Copper** 

### 0.0000 lb **0.0000 lb Stamped**  **Bar 5-Stamped 4**  H Copper Bus Bar 5- Material H Copper Bus **1** Copper **# 0.0000 lb**  **# 0.0000 lb**  Bar 5-Material **2 H DC DC Converter Large**  **H DC DC 1**  **Commodity #**  **0.0176 lb #**  **0.0176 lb Relay**  **A ssembly**  **Converter Prcing**  **Large Relay As** **sembly 2**  **H DC DC Converter Relay H DC DC**  **1 Commodity**  **# 0.0095 lb**  **# 0.0095 lb**  **As sembly**  **Converter Pricing**  **Relay As** **sembly 2**  H DC DC Converter H DC DC **3** Commodity **# 0.0032 lb**  **# 0.0096 lb**  Transformer Screw Converter PCB Pricing Screw 2 H DC DC Converter PCB H DC DC 5 Commodity # 0.0057 lb # 0.0285 lb Screw/Insuator Converter PCB Pricing Screw/Insuator **2 H DC DC Conv Reson #1**  **H DC DC Conv 1**  **Powdered #**  **0.0761 lb #**  **0.0761 lb Upper Core**  **Reson #1 Metal Fe-Si-A** **l Upper Core**  **3 H DC DC Conv Reson #1**  **H DC DC Conv 1**  **Powdered #**  **0.0761 lb #**  **0.0761 lb Upper Core, Machined**  **Reson #1 Metal Fe-Si-A** **l Upper Core,**  **Machined 4**  H DC DC Conv Reson #1 H DC DC Conv **1** Powdered **# 0.0761 lb**  **# 0.0761 lb**  Upper Core, Material Reson #1 Metal Upper Core, HS150/160 Material **2 H DC DC Conv Reson #2**  **H DC DC Conv 1**  **Powdered #**  **0.0915 lb #**  **0.0915 lb Upper Core**  **Reson #2 Metal Fe-Si-A** **l Upper Core**  **3 H DC DC Conv Reson #2**  **H DC DC Conv 1**  **Powdered #**  **0.0915 lb #**  **0.0915 lb Upper Core, Machined**  **Reson #2 Metal Fe-Si-A** **l Upper Core,**  **Machined 4**  H DC DC Conv Reson #2 H DC DC Conv **1** PM **# 0.0915 lb**  **# 0.0915 lb**  Upper Core, Material Reson #2 Upper Core, Material **2 H DC DC Conv Reson #3**  **H DC DC Conv 1**  **Powdered #**  **0.1455 lb #**  **0.1455 lb Upper Core**  **Reson #3 Metal Fe-Si-A** **l Upper Core**  

## Design Profit®

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## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H DC DC Conv Reson #3 H DC DC Conv**  

### 1 **Powdered** 

### 0.1455 lb **0.1455 lb Upper Core**  **Reson #3 Metal Fe-Si-A** **l Upper Core,**  **Machined 4**  H DC DC Conv Reson #3 H DC DC Conv **1** Commodity **# 0.1455 lb**  **# 0.1455 lb**  Upper Core, Material Reson #3 Pricing Upper Core, Material **2 H DC DC Conv Reson #4**  **H DC DC Conv 1**  **Powdered #**  **0.0510 lb #**  **0.0510 lb Upper Core**  **Reson #4 Metal Fe-Si-A** **l Upper Core**  **3 H DC DC Conv Reson #4**  **H DC DC Conv 1**  **Powdered #**  **0.0510 lb #**  **0.0510 lb Upper Core, Machined**  **Reson #4 Metal Fe-Si-A** **l Upper Core,**  **Machined 4**  H DC DC Conv Reson #4 H DC DC Conv **1** PM Steel **# 0.0510 lb**  **# 0.0510 lb**  Upper Core, Material Reson #4 Upper Core, Material **2 H DC DC Conv Reson #3**  **H DC DC Conv 1**  **Stainless Steel #**  **0.0130 lb #**  **0.0130 lb Core Strap**  **Reson #3 Core #**  **Strap 3**  **H DC DC Conv Reson #3 H DC DC Conv**  **1 Stainless Steel**  **# 0.0130 lb**  **# 0.0130 lb**  **Core Strap, Stamped Reson #3 Core**  **# Strap,**  **Stamped 4**  H DC DC Conv Reson #3 Core H DC DC Conv **1** Stainless Steel **# 0.0130 lb**  **# 0.0130 lb**  Strap, Material Reson #3 Core # Strap, Material 2 H DC DC Converter H DC DC 2 Commodity # 0.0032 lb # 0.0064 lb Transformer Screw Converter PCB Pricing Screw **2 H DC DC Conv Reson #4**  **H DC DC Conv 1**  **Stainless Steel #**  **0.0070 lb #**  **0.0070 lb Core Strap**  **Reson #4 Core #**  **Strap 3**  **H DC DC Conv Reson #4 H DC DC Conv**  **1 Stainless Steel**  **# 0.0070 lb**  **# 0.0070 lb**  **Core Strap, Stamped Reson #4 Core**  **# Strap,**  **Stamped 4**  H DC DC Conv Reson #4 Core H DC DC Conv **1** Stainless Steel **# 0.0070 lb**  **# 0.0070 lb**  Strap, Material Reson #4 Core # Strap, Material 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 2 H DC DC Converter H DC DC 

### 2 Commodity 

### # 0.0032 lb # 0.0064 lb Transformer Screw Converter PCB Pricing Screw **2 H DC DC Conv Reson #1/2**  **H DC DC Conv 2**  **Stainless Steel #**  **0.0117 lb #**  **0.0234 lb Core Strap**  **Reson #1/2 #**  **Core Strap 3**  **H DC DC Conv Reson #1/2 H DC DC Conv**  **1 Stainless Steel**  **# 0.0117 lb**  **# 0.0234 lb**  **Core Strap, Stamped Reson #1/2**  **# Core Strap,**  **Stamped 4**  H DC DC Conv Reson #1/2 H DC DC Conv **1** Stainless Steel **# 0.0117 lb**  **# 0.0234 lb**  Core Strap, Material Reson #1/2 # Core Strap, Material 2 H DC DC Converter Resonator H DC DC 4 Commodity # 0.0032 lb # 0.0128 lb Screw Converter PCB Pricing Screw **2 H DC DC Converter**  **H DC DC 1**  **Stainless Steel #**  **0.0187 lb #**  **0.0187 lb Processor Shield**  **Converter #**  **Processor Shield**  **3 H DC DC Converter**  **H DC DC 1**  **Stainless Steel #**  **0.0187 lb #**  **0.0187 lb Processor Shield, Stamped**  **Converter #**  **Processor Shield,**  **Stamped 4**  H DC DC Converter Processor H DC DC **1** Stainless Steel **# 0.0187 lb**  **# 0.0187 lb**  Shield, Material Converter # Processor Shield, Material 2 H DC DC Converter Shield H DC DC 2 Commodity # 0.0032 lb # 0.0064 lb Screw Converter PCB Pricing Screw **2 H DC-DC Control Module Mnt**  **H DC-DC 1**  **Galvinized #**  **0.1370 lb #**  **0.1370 lb Brkt**  **Control Steel - G60**  **Module Mnt Brkt**  **3 H DC-DC Control Module Mnt**  **H DC-DC 1**  **Galvinized #**  **0.1370 lb #**  **0.1370 lb Brkt, Stamped**  **Control Steel - G60**  **Module Mnt Brkt, Stamped** 



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H DC-DC Control Module Mnt H DC-DC 

### 1Galvinized 

### # 0.1370 lb Brkt, Material Control Module Steel - G60 Mnt Brkt, Material 2 H Screw DC-DC Control H Screw 2 Commodity # 0.0139 lb # 0.0278 lb Module Power Feed DC-DC Control Pricing Module Terminal **2 H DC-DC High Power Cable**  **H DC-DC High 1**  **Ny lon (PA**  **) #**  **0.1549 lb #**  **0.1549 lb Connector A** 

**sm Power Cable**  **Connector As** **m 3**  **H DC-DC High Power Cable H DC-DC High**  **1 #**  **0.0980 lb #**  **0.0980 lb Conn Body**  **Power Cable Conn Body**  **4 H DC-DC High Pwr Cable**  **H DC-DC High 2** **Steel - 1008 #**  **0.0055 lb #**  **0.0110 lb Conn Bushing**  **Pwr Cable Conn Bushing**  **5 H DC-DC High Pwr Cable**  **H DC-DC High 1**  **Steel - 1008 #**  **0.0055 lb #**  **0.0110 lb Conn Bushing, Machined**  **Pwr Cable Conn Bushing,**  **Machined 6**  H DC-DC High Pwr Cable H DC-DC High **1** Steel - 1008 **# 0.0055 lb**  **# 0.0110 lb**  Conn Bushing, Material Pwr Cable Conn Bushing, Material 4 H DC-DC High Power Cable H DC-DC High 1 PBT GF15 # 0.0870 lb # 0.0870 lb Conn Body, Material Power Cable Conn Body, Material **3 H DC Power Conn Sleeve**  **H DC Power 2** **Stainless Steel #**  **0.0111 lb #**  **0.0222 lb As** **m Conn Sleeve**  **As m**  **4 H DC Power Conn Sleeve,**  **H DC Power 1**  **Stainless Steel #**  **0.0105 lb #**  **0.0210 lb Washed**  **Conn Sleeve, #**  **Washed 5** **H DC Power Conn Sleeve, H DC Power**  **1 Stainless Steel**  **# 0.0105 lb**  **# 0.0210 lb**  **Stamped Conn Sleeve,**  **# Stamped**  **6** H DC Power Conn Sleeve, H DC Power **1** Stainless Steel **# 0.0105 lb**  **# 0.0210 lb**  Material Conn Sleeve, # Material 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H DC Power Conn Sleeve Seal H DC Power 

### 1Commodity 

### # 0.0006 lb Conn Sleeve Pricing Seal **3 H DC Pwr Feed Wire Term**  **H DC Pwr Feed 2** **SBR #**  **0.0025 lb #**  **0.0050 lb Seal**  **Wire Term Seal**  **4** H DC Pwr Feed Wire Term H DC Pwr Feed **1** SBR **# 0.0025 lb**  **# 0.0050 lb**  Seal, Material Wire Term Seal, Material 3 H DC Internal Grd Wire, O H DC Internal 1 Commodity # 0.0008 lb # 0.0008 lb Ring Grd Wire, O Pricing Ring **3 H DC Power Feed Wire, Red**  **H DC Power 1**  **Commodity #**  **0.0123 lb #**  **0.0123 lb Feed Wire,**  **Pricing Red**  **3 H DC Power Feed Wire,**  **H DC Power 1**  **Commodity #**  **0.0128 lb #**  **0.0128 lb Black**  **Feed Wire, Pricing**  **Black 3**  H DC Power Feed Wire TPA H DC Power **2**Commodity **# 0.0002 lb**  **# 0.0003 lb**  Feed Wire TPA Pricing **3 H DC Internal Grd Wire**  **H DC Internal 1**  **Commodity #**  **0.0026 lb #**  **0.0026 lb Grd Wire**  **Pricing 3**  H DC Internal Grd Wire, TPA H DC Internal **1** Commodity **# 0.0009 lb**  **# 0.0009 lb**  H DC Internal Grd Wire, TPA H DC Internal Commodity **0.0009 lb 0.0009 lb**  Grd Wire, TPA Pricing 2 H Screw DC-DC Control H Screw 2 Commodity # 0.0139 lb # 0.0278 lb Module Terminal DC-DC Control Pricing Module Terminal **2 H DC-DC Power Terminal**  **H DC-DC 1**  **PPS GF40 #**  **0.1530 lb #**  **0.1530 lb As** **m Power**  **Terminal, Overmolded**  **3 H DC-DC Power Terminal,**  **H DC-DC 1**  **PPS GF40 #**  **0.1526 lb #**  **0.1526 lb Overmolded**  **Power Terminal,**  **Overmolded 4**  **H DC-DC Power Terminal H DC-DC**  **1 Brass**  **# 0.0020 lb**  **# 0.0020 lb**  **Screw Sleeve Power**  **Terminal Screw Sleeve** 



## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H DC-DC Power Terminal H DC-DC**  **Brass** 

### # **0.0020 lb #**  **Screw Sleeve, Machined Power**  **Terminal Screw Sleeve,**  **Machined 6**  H DC-DC Power Terminal H DC-DC **1** Brass **# 0.0020 lb**  **# 0.0020 lb**  Screw Sleeve, Material Power Terminal Screw Sleeve, Material **4 H DC-DC Power Terminal**  **H DC-DC 1**  **Steel 12L14 #**  **0.1124 lb #**  **0.1124 lb Stud**  **Power Terminal Stud**  **5 H DC-DC Power Terminal**  **H DC-DC 1**  **Steel 12L14 #**  **0.1124 lb #**  **0.1124 lb Stud, Machined**  **Power Terminal Stud,**  **Machined 6**  H DC-DC Power Terminal H DC-DC **1** Steel 12L14 **# 0.1124 lb**  **# 0.1124 lb**  Stud, Material Power Terminal Stud, Material 4 H DC-DC Power Terminal H DC-DC 1 PPS GF40 # 0.0382 lb # 0.0382 lb Overmold Material Power Terminal Overmold Material 3 H DC-DC Power Terminal, O H DC-DC 1 SBR # 0.0004 lb # 0.0004 lb H DC-DC Power Terminal, O H DC-DC 0.0004 lb 0.0004 lb Ring Power Terminal, O Ring 2 H Screw DC-DC Control H Screw 1 Commodity # 0.0139 lb # 0.0139 lb Module Terminal DC-DC Control Pricing Module Terminal 2 H J-Nut DC DC Cntrl Mod Brkt H J-Nut DC DC 1 Commodity # 0.0094 lb # 0.0094 lb Cntrl Mod Brkt Pricing **2 H DC-DC Control Module**  **H DC-DC 1**  **# 0.0923 lb**  **# 0.0923 lb**  **Side Mount Brkt A**

**sm Control** 

**Module Side Mount Brkt**  **As m**  **3 H DC-DC Control Module**  **H DC-DC 1**  **PA 66**  **# 0.0635 lb**  **# 0.0635 lb**  **Side Mount Brkt, Molded Control**  **Module Side Mount Brkt,**  **Molded** 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H DC-DC Control Module Side H DC-DC 

### 1 PA66 

### # 0.0635 lb Mount Brkt, Material Control Module Side Mount Brkt, Material 3 H J-Nut DC DC Cntrl Mod Brkt H J-Nut DC DC 1 Commodity # 0.0094 lb # 0.0094 lb Cntrl Mod Brkt Pricing 3 H Screw # 2 DC DC Control H Screw # 2 DC 1 Commodity # 0.0194 lb # 0.0194 lb Brkt - Controler DC Control Pricing Brkt - Controler 2 H Screw DC DC Control Brkt - H Screw DC 1 Commodity # 0.0313 lb # 0.0313 lb Controler DC Control Pricing Brkt - Controler **2 H Supt Bracket, DC-DC**  **H Supt 1**  **# 0.2270 lb**  **# 0.2270 lb**  **Control Module, A**

**sm Bracket,** 

**DC-DC Control Module, A** 

**sm 3**  **H Supt Bracket, DC-DC H Supt**  **1 #**  **0.2270 lb #**  **0.2270 lb Control Module, Washed**  **Bracket, DC-DC Control**  **Module, Washed**  **4 H Supt Bracket, DC-DC**  **H Supt 1**  **Galvinized #**  **0.2220 lb #**  **0.2220 lb Control Module, Stamped**  **Bracket, Steel - G60**  **DC-DC Control Module,**  **Stamped 5**  H Supt Bracket, DC-DC H Supt Bracket, **1** Galvinized **# 0.2220 lb**  **# 0.2220 lb**  Control Module, Material DC-DC Control Steel - G60 Module, Material **4 H Dowel Pin, DC DC Cntrl**  **H Dowel Pin, 1**  **Steel - 1008 #**  **0.0050 lb #**  **0.0050 lb Brkt, Machined**  **DC DC Cntrl Brkt, Machined**  **5** H Dowel Pin, DC DC Cntrl H Dowel Pin, **1** Steel - 1008 **# 0.0050 lb**  **# 0.0050 lb**  Brkt, Machined DC DC Cntrl Brkt, Material 2 H Screw DC DC Control Brkt H Screw DC 2 Commodity # 0.0138 lb # 0.0276 lb to controler DC Control Pricing Brkt to controler **2 H DC-DC Control Module**  **H DC-DC 1**  **Ny lon (PA**  **) #**  **0.0200 lb #**  **0.0200 lb Wire Hrn Clip**  **Control Module Wire**  **Hrn Clip** 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 3 H DC-DC Control Module Wire H DC-DC 

### 1 Nylon (PA) 

### 0.0200 lb 0.0200 lb Hrn Clip, Material Control Module Wire Hrn Clip, Material **2 H DC-DC Control Module**  **H DC-DC 1**  **Al uminum**  **# 0.3490 lb**  **# 0.3490 lb**  **Case Lid Control**  **Module Case Lid**  **3 H DC-DC Control Module**  **H DC-DC 1**  **Al uminum**  **# 0.3490 lb**  **# 0.3490 lb**  **Case Lid, Stamped Control**  **Module Case Lid, Stamped**  **4** H DC-DC Control Module Case H DC-DC **1** Aluminum **# 0.3490 lb**  **# 0.3490 lb**  Lid, Material Control Module Case Lid, Material 2 H DC DC Converter Case Lid H DC DC # Commodity # 0.0032 lb # 0.0384 lb Screw Converter Case Pricing Lid Screw 1 H Bolt DC-DC Control Module H Bolt DC-DC 2 Commodity # 0.0170 lb # 0.0340 lb to Body Control Module Pricing to Body 1 H Nut DC-DC Control Module H Nut DC-DC 1 Commodity # 0.0170 lb # 0.0170 lb to Body Control Module Pricing to Body 1 H Screw DC DC Control Brkt - H Screw DC 2 Commodity # 0.0313 lb # 0.0626 lb Controler DC Control Pricing Brkt - Controler 1 H Nut DC-DC Control Module H Nut DC-DC 2 Commodity # 0.0158 lb # 0.0316 lb Output Control Module Pricing Output **0 H Traction & HV Power**  **H Traction & 1**  **# 13.6609 lb**  **# 13.6609 lb**  **Distribution Sub HV Power**  **Distribution Sub**  **1 H BIW Fasteners, Trac & HV**  **H BIW 1**  **# 0.1500 lb**  **# 0.1500 lb**  **Pow Dist Sub Fasteners,**  **Trac & HV Pow Dist Sub**  **2** H M6 Weld Stud, BIW H M6 Weld **7** Commodity **# 0.0150 lb**  **# 0.1050 lb**  Stud, BIW Pricing 2 H M6 Weld Nut, BIW H M6 Weld Nut, 5 Commodity # 0.0090 lb # 0.0450 lb BIW Pricing 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem** 

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Bracket A** 

**sm, HV Cable to H Bracket**  

### 1 **# 1.3550 lb**  **1.3550 lb Trans**  **As m, HV Cable**  **to Trans 2**  **H Bracket, HV Cable to H Bracket, HV**  **1 Steel - 1008**  **# 1.3250 lb**  **# 1.3250 lb**  **Trans, Painted Cable to**  **Trans, Painted 3**  **H Bracket, HV Cable to H Bracket, HV**  **1 Steel - 1008**  **# 1.3250 lb**  **# 1.3250 lb**  **Trans, Washed Cable to**  **Trans, Washed 4**  **H Bracket, HV Cable to H Bracket, HV**  **1 Steel - 1008**  **# 1.3250 lb**  **# 1.3250 lb**  **Trans, Welded Cable to**  **Trans, Welded 5** **H Bracket, HV Cable to H Bracket, HV**  **1 Steel - 1008**  **# 1.3245 lb**  **# 1.3245 lb**  **Trans, Engraved Cable to**  **Trans, Engraved**  **6 H Bracket, HV Cable to**  **H Bracket, HV 1**  **Steel - 1008 #**  **1.3245 lb #**  **1.3245 lb Trans, Stamped**  **Cable to Trans,**  **Stamped 7**  H Bracket, HV Cable to Trans, H Bracket, HV **1** Steel - 1008 **# 1.3245 lb**  **#** Material Cable to Trans, Material 5 H Weld Nut, Bracket HV Cable H Weld Nut, 1 Commodity # 0.0005 lb # 0.0005 lb to Trans, 6mm Square Bracket HV Pricing Cable to Trans, 6mm Square **2 H Bracket Clip, HV Cable to**  **H Bracket Clip, 1**  **Ny lon 6/6**  **# 0.0300 lb**  **# 0.0300 lb**  **Trans HV Cable to**  **Trans 3**  H Bracket Clip, HV Cable to H Bracket Clip, **1** Nylon 6/6 **# 0.0300 lb**  **# 0.0300 lb**  Trans, Material HV Cable to Trans, Material 1 H Bolt Trans Cable Bracket H Bolt Trans 2 Commodity # 0.1030 lb # 0.2060 lb Cable Bracket Pricing **1 H Bracket A** 

**sm, HV Cable H Bracket**  **1 #**  **0.4118 lb #**  **0.4118 lb Dash**  **As m, HV Cable**  **Dash 2**  **H Bracket, HV Cable to Dash, H Bracket, HV**  **1 #**  **0.3404 lb #**  **0.3404 lb Painted**  **Cable to Dash, Painted** 



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H Bracket, HV Cable to Dash, H Bracket, HV**  

### 1 **0.3404 lb 0.3404 lb**  **Washed Cable to Dash,**  **Washed 4**  **H Bracket, HV Cable to Dash, H Bracket, HV**  **1 #**  **0.3404 lb #**  **0.3404 lb Welded**  **Cable to Dash, Welded**  **5 H Bracket Main, HV Cable to**  **H Bracket 1**  **Steel - 1008 #**  **0.1654 lb #**  **0.1654 lb Dash, Stamped**  **Main, HV Cable to Dash,**  **Stamped 6**  H Bracket Main, HV Cable to H Bracket Main, **1** Steel - 1008 **# 0.1654 lb**  **# 0.1654 lb**  Dash, Material HV Cable to Dash, Material **5 H Bracket Stiffener, HV**  **H Bracket 1**  **Steel - 1008 #**  **0.1750 lb #**  **0.1750 lb Cable to Dash, Engraved**  **Stiffener, HV Cable to Dash,**  **Engraved 6**  **H Bracket Stiffener, HV H Bracket**  **1 Steel - 1008**  **# 0.1750 lb**  **# 0.1750 lb**  **Cable to Dash, Stamped Stiffener, HV**  **Cable to Dash, Stamped**  **7** H Bracket Stiffener, HV Cable H Bracket **1** Steel - 1008 **# 0.1750 lb**  **#** to Dash, Stamped Stiffener, HV Cable to Dash, Material **2 H Bushing A** 

**sm, Dash H Bushing**  **3 #**  **0.0238 lb #**  **0.0714 lb Bracket A** 

**sm As** **m, Dash Bracket A** 

**sm 3**  **H Bushing, Dash Bracket H Bushing,**  **1 SBR**  **# 0.0105 lb**  **# 0.0315 lb**  **As m, Molded**  **Dash Bracket As** **m 4**  H Bushing, Dash Bracket Asm, H Bushing, **1** SBR **# 0.0105 lb**  **# 0.0315 lb**  Material Dash Bracket Asm, Material **3 H A** **nti Crush Insert, Dash H A** **nti Crush 1**  **Steel - 1008 #**  **0.0133 lb #**  **0.0399 lb Bracket A** 

**sm, Painted Insert, Dash**  **Bracket A**

**sm, Painted**  **4 H A** **nti Crush Insert, Dash H A** **nti Crush 1**  **Steel - 1008 #**  **0.0133 lb #**  **0.0399 lb Bracket A** 

**sm, Washed Insert, Dash**  **Bracket A**

**sm, Washed**  

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H A nti Crush Insert, Dash**  **H A nti Crush**  **Steel - 1008** 

### # **0.0133 lb #**  **Bracket A**

**sm, Stamped Insert, Dash**  **Bracket A**

**sm, Stamped**  **6** H Anti Crush Insert, Dash H Anti Crush **1** Steel - 1008 **# 0.0133 lb**  **# 0.0399 lb**  Bracket Asm, Material Insert, Dash Bracket Asm, Material 1 H Bolt Bracket front of dash H Bolt Bracket 3 Commodity # 0.0273 lb # 0.0819 lb front of dash Pricing **1 H Cable A** 

**sm, High Voltage H Cable**  **1 #**  **10.7551 lb #**  **10.7551 lb As** **sembly High Voltage**  **2 H Cable A** 

**sm, HV, Covered H Cable**  **1 #**  **9.7908 lb #**  **9.7908 lb As** **sembly High Voltage,**  **Covered 3**  **H HV Harn A**

**sm, w/JB & Tape H HV Harness**  **1 #**  **8.6115 lb #**  **8.6115 lb As** **m, with JB & Tape**  **4 H HV Harn A** 

**sm, w/ Tape & H HV Harn**  **1 #**  **7.9860 lb #**  **7.9860 lb Connectors**  **As m, w/ Tape**  **& Connectors 5** **H HV Harn A**

**sm, w/ Tape & H HV Harn**  **1 #**  **6.5236 lb #**  **6.5236 lb Terminals**  **As m, w/ Tape**  **& Terminals 5** **H HV Cable Boot, Molded H HV Cable**  **1 EPDM**  **# 0.3237 lb**  **# 0.3237 lb**  **Boot, Molded**

**6** H HV Cable Boot, Material H HV Cable **1** EPDM **# 0.3237 lb**  **# 0.3237 lb**  Boot, Material **5 H HV Cable Boot Mount A**  **sm H HV Cable**  **1 #**  **0.1405 lb #**  **0.1405 lb Boot Mount**  **As m**  **6** H HV Boot Mount Bolt H HV Boot **3** Commodity **# 0.0174 lb**  **# 0.0522 lb**  Mount Bolt Pricing 6 H HV Cable Boot Mount, H HV Cable 1 PA66 # 0.0883 lb # 0.0883 lb Material Boot Mount, Material 5 H Wrap Tie, HV Harness H Wrap Tie, HV 1 Commodity # 0.0014 lb # 0.0014 lb Mount Harness Mount Pricing **5 H HV Medium Conn A**  **sm, H HV Medium**  **1 #**  **0.1318 lb #**  **0.1318 lb A/** **C Mod Conn A**  **sm** 

## Design Profit®Page #of#

Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H HV Medium Conn Body** **, H HV Medium**  

### 1 **PA 6T**  

### # **0.0586 lb #**  **Molded Conn Body** **, Molded**  **7** H HV Medium Conn Body, H HV Medium **1** PA6T **# 0.0586 lb**  **#** Material Conn Body, Material **6 H HV Medium Conn Shield**  **H HV Medium 2**  **Stainless Steel #**  **0.0320 lb #**  **0.0640 lb Conn Shield**  **7 H HV Medium Conn Shield,**  **H HV Medium 2** **Stainless Steel #**  **0.0160 lb #**  **Stamped Conn Shield,**  **Stamped 8**  H HV Medium Conn Shield, H HV Medium **2** Stainless Steel **# 0.0080 lb**  **#** Material Conn Shield, Material **6 H HV Seal, Medium Conn,**  **H HV Seal, 2**  **SBR #**  **0.0046 lb #**  **0.0092 lb Molded**  **Medium Conn, Molded**  **7** H HV Seal, Medium Conn, H HV Seal, **2**SBR **# 0.0023 lb**  **#** Material Medium Conn, Material 5 H HV TPA, Medium Conn H HV TPA, 2 Commodity # 0.0001 lb # 0.0002 lb Medium Conn Pricing **5 H HV Cable Clamp Base,**  **H HV Cable 1**  **PA 66**  **# 0.0129 lb**  **# 0.0129 lb**  **H HV Cable Clamp Base, H HV Cable**  **0.0129 lb 0.0129 lb**  **Med, Curved, Molded Clamp Base,**  **Med, Curved, Molded**  **6** H HV Cable Clamp Base, Med, H HV Cable **1** PA66 **# 0.0129 lb**  **# 0.0129 lb**  Curved, Material Clamp Base, Med, Curved, Material **5 H HV Cable Clamp Cover,**  **H HV Cable 1**  **PA 66**  **# 0.0144 lb**  **# 0.0144 lb**  **Med, Curved, Molded Clamp Cover,**  **Med, Curved, Molded**  **6** H HV Cable Clamp Cover, H HV Cable **1** PA66 **# 0.0144 lb**  **# 0.0144 lb**  Med, Curved, Material Clamp Cover, Med, Curved, Material **5 H HV Medium Conn A**  **sm, H HV Medium**  **1 #**  **0.1318 lb #**  **0.1318 lb DC-DC Conv**  **Conn A sm**  **6 H HV Medium Conn Body** **, H HV Medium**  **1 PA**  **6T #**  **0.0586 lb #**  **0.0586 lb Molded**  **Conn Body ,**  **Molded** 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 7 H HV Medium Conn Body, H HV Medium 

### 1 PA6T 

### # 0.0586 lb Material Conn Body, Material **6 H HV Medium Conn Shield**  **H HV Medium 2**  **Stainless Steel #**  **0.0320 lb #**  **0.0640 lb Conn Shield**  **7 H HV Medium Conn Shield,**  **H HV Medium 2** **Stainless Steel #**  **0.0160 lb #**  **Stamped Conn Shield,**  **Stamped 8**  H HV Medium Conn Shield, H HV Medium **2** Stainless Steel **# 0.0080 lb**  **#** Material Conn Shield, Material **6 H HV Seal, Medium Conn,**  **H HV Seal, 2**  **SBR #**  **0.0046 lb #**  **0.0092 lb Molded**  **Medium Conn, Molded**  **7** H HV Seal, Medium Conn, H HV Seal, **2**SBR **# 0.0023 lb**  **#** Material Medium Conn, Material 5 H HV TPA, Medium Conn H HV TPA, 2 Commodity # 0.0001 lb # 0.0002 lb Medium Conn Pricing **5 H HV Cable Clamp Base,**  **H HV Cable 1**  **PA 66**  **# 0.0127 lb**  **# 0.0127 lb**  **Med, Straight, Molded Clamp Base,**  **Med, Straight, Molded**  **6** H HV Cable Clamp Base, Med, H HV Cable **1** PA66 **# 0.0127 lb**  **# 0.0127 lb**  Straight, Material Clamp Base, Med, Straight, Material **5 H HV Cable Clamp Cover,**  **H HV Cable 1**  **PA 66**  **# 0.0144 lb**  **# 0.0144 lb**  **Med, Straight, Molded Clamp Cover,**  **Med, Straight, Molded**  **6** H HV Cable Clamp Cover, H HV Cable **1** PA66 **# 0.0144 lb**  **# 0.0144 lb**  Med, Straight, Material Clamp Cover, Med, Straight, Material **5 H HV Medium Conn A**  **sm, H HV Medium**  **1 #**  **0.1318 lb #**  **0.1318 lb BEC Module**  **Conn A sm**  **6 H HV Medium Conn Body** **, H HV Medium**  **1 PA**  **6T #**  **0.0586 lb #**  **0.0586 lb Molded**  **Conn Body ,**  **Molded 7**  H HV Medium Conn Body, H HV Medium **1** PA6T **# 0.0586 lb**  **#** Material Conn Body, Material 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H HV Medium Conn Shield**  **H HV Medium** 

### 2 **Stainless Steel** 

### # **0.0320 lb #**  **Conn Shield 7**  **H HV Medium Conn Shield, H HV Medium**  **2 Stainless Steel**  **# 0.0160 lb**  **# Stamped**  **Conn Shield, Stamped**  **8** H HV Medium Conn Shield, H HV Medium **2** Stainless Steel **# 0.0080 lb**  **#** Material Conn Shield, Material **6 H HV Seal, Medium Conn,**  **H HV Seal, 2**  **SBR #**  **0.0046 lb #**  **0.0092 lb Molded**  **Medium Conn, Molded**  **7** H HV Seal, Medium Conn, H HV Seal, **2**SBR **# 0.0023 lb**  **#** Material Medium Conn, Material 5 H HV TPA, Medium Conn H HV TPA, 2 Commodity # 0.0001 lb # 0.0002 lb Medium Conn Pricing **5 H HV Large Conn A**  **sm, BEC H HV Large**  **1 #**  **0.2451 lb #**  **0.2451 lb Module**  **Conn A sm**  **6 H HV Large Conn Body** **, H HV Large**  **1 PA**  **6T #**  **0.1454 lb #**  **0.1454 lb Molded**  **Conn Body ,**  **Molded 7**  H HV Large Conn Body, H HV Large **1** PA6T **# 0.1454 lb**  **#** Material Conn Body, Material **6 H HV Large Conn Shield**  **H HV Large 2**  **Stainless Steel #**  **0.0165 lb #**  **0.0330 lb Conn Shield**  **7 H HV Large Conn Shield,**  **H HV Large 1**  **Stainless Steel #**  **0.0165 lb #**  **Stamped Conn Shield,**  **Stamped 8**  H HV Large Conn Shield, H HV Large **1** Stainless Steel **# 0.0165 lb**  **#** Material Conn Shield, Material **6 H HV Seal, Large Conn,**  **H HV Seal, 2**  **SBR #**  **0.0065 lb #**  **0.0130 lb Molded**  **Large Conn, Molded**  **7** H HV Seal, Large Conn, H HV Seal, **1** SBR **# 0.0065 lb**  **#** Material Large Conn, Material **6 H HV Large Conn Lock,**  **H HV Large 1**  **PA 6T**  **# 0.0537 lb**  **# 0.0537 lb**  **Molded Conn Lock,**  **Molded** 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 7 H HV Large Conn Lock, H HV Large 

### 1 PA6T 

### # 0.0537 lb Material Conn Lock, Material **5 H HV Cable Clamp Base,**  **H HV Cable 1**  **PA 6T**  **# 0.0174 lb**  **# 0.0174 lb**  **Large Conn, Molded Clamp Base,**  **Large Conn, Molded**  **6** H HV Cable Clamp Base, H HV Cable **1** PA6T **# 0.0174 lb**  **# 0.0174 lb**  Large Conn, Material Clamp Base, Large Conn, Material **5 H HV Cable Clamp Top,**  **H HV Cable 1**  **PA 6T**  **# 0.0103 lb**  **# 0.0103 lb**  **Large Conn, Molded Clamp Top,**  **Large Conn, Molded**  **6** H HV Cable Clamp Top, Large H HV Cable **1** PA6T **# 0.0103 lb**  **# 0.0103 lb**  Conn, Material Clamp Top, Large Conn, Material 5 H HV TPA, Lrg Conn, Sig H HV TPA, Lrg 1 Commodity # 0.0004 lb # 0.0004 lb Terms Conn, Sig Pricing Terms **5 H HV Large Conn A**  **sm, TCM H HV Large**  **1 #**  **0.2451 lb #**  **0.2451 lb Module**  **Conn A sm**  **6 H HV Large Conn Body** **, H HV Large**  **1 PA**  **6T #**  **0.1454 lb #**  **0.1454 lb Molded**  **Conn Body ,**  **Molded 7**  H HV Large Conn Body, H HV Large **1** PA6T **# 0.1454 lb**  **#** Material Conn Body, Material **6 H HV Large Conn Shield**  **H HV Large 2**  **Stainless Steel #**  **0.0165 lb #**  **0.0330 lb Conn Shield**  **7 H HV Large Conn Shield,**  **H HV Large 1**  **Stainless Steel #**  **0.0165 lb #**  **Stamped Conn Shield,**  **Stamped 8**  H HV Large Conn Shield, H HV Large **1** Stainless Steel **# 0.0165 lb**  **#** Material Conn Shield, Material **6 H HV Seal, Large Conn,**  **H HV Seal, 2**  **SBR #**  **0.0065 lb #**  **0.0130 lb Molded**  **Large Conn, Molded** 



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 7 H HV Seal, Large Conn, H HV Seal, 

### 1 SBR 

### # 0.0065 lb Material Large Conn, Material **6 H HV Large Conn Lock,**  **H HV Large 1**  **PA 6T**  **# 0.0537 lb**  **# 0.0537 lb**  **Molded Conn Lock,**  **Molded 7**  H HV Large Conn Lock, H HV Large **1** PA6T **# 0.0537 lb**  **#** Material Conn Lock, Material **5 H HV Cable Clamp Base,**  **H HV Cable 1**  **PA 6T**  **# 0.0174 lb**  **# 0.0174 lb**  **Large Conn, Molded Clamp Base,**  **Large Conn, Molded**  **6** H HV Cable Clamp Base, H HV Cable **1** PA6T **# 0.0174 lb**  **# 0.0174 lb**  Large Conn, Material Clamp Base, Large Conn, Material **5 H HV Cable Clamp Top,**  **H HV Cable 1**  **PA 6T**  **# 0.0103 lb**  **# 0.0103 lb**  **Large Conn, Molded Clamp Top,**  **Large Conn, Molded**  **6** H HV Cable Clamp Top, Large H HV Cable **1** PA6T **# 0.0103 lb**  **# 0.0103 lb**  Conn, Material Clamp Top, Large Conn, Material 5 H HV TPA, Lrg Conn, Sig H HV TPA, Lrg 1 Commodity # 0.0004 lb # 0.0004 lb Terms Conn, Sig Pricing Terms **4 H HV JB Conn Cover Base**  **H HV JB Conn 1**  **# 0.0680 lb**  **# 0.0680 lb**  **As m**  **Cover Base As** **m 5** **H HV JB Conn Cover Base, H HV JB Conn**  **1 PBT GF15**  **# 0.0599 lb**  **# 0.0599 lb**  **Molded Cover Base,**  **Molded 6**  H HV JB Conn Cover Base, H HV JB Conn **1** PBT GF15 **# 0.0599 lb**  **# 0.0599 lb**  Material Cover Base, Material **5 H HV JB Seal, Conn Cover,**  **H HV JB Seal, 1**  **SBR #**  **0.0081 lb #**  **0.0081 lb Molded**  **Conn Cover, Molded**  **6** H HV JB Seal, Conn Cover, H HV JB Seal, **1** SBR **# 0.0081 lb**  **# 0.0081 lb**  Material Conn Cover, Material 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H HV JB Conn A** 

**sm H HV JB Conn**  

### # **0.1297 lb**

**As m**  **5 H HV JB Conn Body** **, Molded H HV JB Conn**  **1 PBT GF15**  **# 0.0534 lb**  **# 0.0534 lb**  **Body , Molded**  **6** H HV JB Conn Body, Material H HV JB Conn **1** PBT GF15 **# 0.0534 lb**  **# 0.0534 lb**  Body, Material **5 H HV JB Conn Jumper**  **H HV JB Conn 2**  **Copper #**  **0.0129 lb #**  **0.0258 lb Terminal**  **Jumper Terminal**  **6 H HV JB Conn Jumper**  **H HV JB Conn 1**  **Steel - 1008 #**  **0.0129 lb #**  **0.0258 lb Terminal, Stamped**  **Jumper Terminal,**  **Stamped 7**  H HV JB Conn Jumper H HV JB Conn **1** Copper **# 0.0129 lb**  **#** Terminal, Material Jumper Terminal, Material **5 H HV JB Conn Top, Molded**  **H HV JB Conn 1**  **PBT GF15 #**  **0.0129 lb #**  **0.0129 lb Top, Molded**  **6** H HV JB Conn Top, Material H HV JB Conn **1** PBT GF15 **# 0.0129 lb**  **# 0.0129 lb**  Top, Material **5 H HV JB Conn Shield Base**  **H HV JB Conn 1**  **Zinc #**  **0.0376 lb #**  **0.0376 lb Shield Base**  **6 H HV JB Conn Shield Base,**  **H HV JB Conn 1**  **Zinc #**  **0.0376 lb #**  **0.0376 lb Machined**  **Shield Base, Machined**  **7 H HV JB Conn Shield Base,**  **H HV JB Conn 1**  **Zinc #**  **0.0376 lb #**  **Trimmed Shield Base,**  **Trimmed 8**  **H HV JB Conn Shield Base, H HV JB Conn**  **1 Zinc**  **# 0.0376 lb**  **# Die Cast**  **Shield Base, Die Cast**  **9** H HV JB Conn Shield Base, H HV JB Conn **1** Zinc **# 0.0376 lb**  **#** Material Shield Base, Material **4 H HV JB Conn Shield**  **H HV JB Conn 1**  **Zinc #**  **0.0672 lb #**  **0.0672 lb Shield**  **5 H HV JB Conn Shield**  **H HV JB Conn 1**  **Zinc #**  **0.0672 lb #**  **0.0672 lb Shield,**  **Trimmed 6**  **H HV JB Conn Shield H HV JB Conn**  **1 Zinc**  **# 0.0672 lb**  **# 0.0672 lb**  **Shield, Die Cast**  

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 7 H HV JB Conn Shield, Material H HV JB Conn 

### 1 Zinc 

### # 0.0672 lb Shield, Material 4 H Screw, HV JB Conn Shield H Screw, HV JB 2Commodity # 0.0054 lb # 0.0108 lb Conn Shield Pricing **4 H HV JB Conn Shield**  **H HV JB Conn 1**  **Zinc #**  **0.0672 lb #**  **0.0672 lb Shield**  **5 H HV JB Conn Shield**  **H HV JB Conn 1**  **Zinc #**  **0.0672 lb #**  **0.0672 lb Shield,**  **Trimmed 6**  **H HV JB Conn Shield H HV JB Conn**  **1 Zinc**  **# 0.0672 lb**  **# 0.0672 lb**  **Shield, Die Cast**  **7** H HV JB Conn Shield, Material H HV JB Conn **1** Zinc **# 0.0672 lb**  **#** Shield, Material 4 H Screw, HV JB Conn Shield H Screw, HV JB 2Commodity # 0.0054 lb # 0.0108 lb Conn Shield Pricing **4 H HV JB Conn Cover,**  **H HV JB Conn 1**  **PBT GF15 #**  **0.0999 lb #**  **0.0999 lb Molded**  **Cover, Molded 5**  H HV JB Conn Cover, Material H HV JB Conn **1** PBT GF15 **# 0.0999 lb**  **# 0.0999 lb**  Cover, Material **4 H HV JB Cover Rear, Molded**  **H HV JB Cover 1**  **PA 66**  **# 0.1196 lb**  **# 0.1196 lb**  **Rear, Molded 5**  H HV JB Cover Rear, Material H HV JB Cover **1** PA66 **# 0.1196 lb**  **# 0.1196 lb**  H HV JB Cover Rear, Material H HV JB Cover **0.1196 lb 0.1196 lb**  Rear, Material **4 H HV JB Cover Front,**  **H HV JB Cover 1**  **PA 66**  **# 0.0523 lb**  **# 0.0523 lb**  **Molded Front, Molded**  **5** H HV JB Cover Front, Material H HV JB Cover **1** PA66 **# 0.0523 lb**  **# 0.0523 lb**  Front, Material **3 H Bracket Clip A**  **sm, HV H Bracket Clip**  **1 Ny** **lon 6/6 #**  **0.0393 lb #**  **0.0393 lb Cable, Taped On**  **As m, HV**  **Cable, Taped On**  **4 H Bracket Clip ,HV Cable,**  **H Bracket 1**  **Ny lon 6/6**  **# 0.0321 lb**  **# 0.0321 lb**  **Taped On Clip ,HV Cable,**  **Taped On 5**  H Bracket Clip ,HV Cable, H Bracket **1** Nylon 6/6 **# 0.0321 lb**  **# 0.0321 lb**  Taped On, Material Clip ,HV Cable, Taped On, Material



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Crush Sleeve, Bracket**  **H Crush Steel - 1008**  

### # **0.0072 lb Clip, HV Cable**  **Sleeve, Bracket Clip,**  **HV Cable 5** **H Crush Sleeve, Bracket H Crush**  **1 Steel - 1008**  **# 0.0072 lb**  **# 0.0072 lb**  **Clip, HV Cable, Stamped Sleeve,**  **Bracket Clip, HV Cable,**  **Stamped 6**  H Crush Sleeve, Bracket Clip, H Crush **1** Steel - 1008 **# 0.0072 lb**  **# 0.0072 lb**  HV Cable, Stamped Sleeve, Bracket Clip, HV Cable, Material 3 H Black Duct Tape, 1" x 20.5" H Black Duct 1 Commodity # 0.0082 lb # 0.0082 lb Long Tape, 1" Wide Pricing **3 H HV Harness Lower Cover,**  **H HV Harness 1**  **PA 66**  **# 0.0948 lb**  **# 0.0948 lb**  **#4, Molded Lower Cover,**  **#4, Molded 4**  H HV Harness Lower Cover, H HV Harness **1** PA66 **# 0.0948 lb**  **# 0.0948 lb**  #4, Material Lower Cover, #4, Material 3 H Orange Tape, 5/8" x 10" H Orange Tape, 2Commodity # 0.0008 lb # 0.0016 lb Long 5/8" Wide Pricing **3 H HV Harness Upper Cover,**  **H HV Harness 1**  **PA 66**  **# 0.0253 lb**  **# 0.0253 lb**  **#4, Molded Upper Cover,**  **#4, Molded 4**  H HV Harness Upper Cover, H HV Harness **1** PA66 **# 0.0253 lb**  **# 0.0253 lb**  #4, Material Upper Cover, #4, Material **3 H HV Harness Lower Cover**  **H HV Harness 1**  **PA 66**  **# 0.0950 lb**  **# 0.0950 lb**  **As m, #5**  **Lower Cover As** **m, #5 4**  **H HV Harness Lower Cover H HV Harness**  **1 PA**  **66 #**  **0.0854 lb #**  **0.0854 lb As** **m, #5 Lower Cover**  **As m, #5,**  **Molded 5**  H HV Harness Lower Cover H HV Harness **1** PA66 **# 0.0854 lb**  **# 0.0854 lb**  Asm, #5, Material Lower Cover Asm, #5, Material



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) H Crush Sleeve Large,**  **H Crush Steel - 1008**  

### # **0.0096 lb Bracket Clip, HV Cable**  **Sleeve Large, Bracket Clip,**  **HV Cable 5** **H Crush Sleeve Large, H Crush**  **1 Steel - 1008**  **# 0.0096 lb**  **# 0.0096 lb**  **Bracket Clip, HV Cable, Mold Sleeve Large,**  **Bracket Clip, HV Cable,**  **Mold 6**  H Crush Sleeve Large, Bracket H Crush Sleeve **1** Steel - 1008 **# 0.0096 lb**  **# 0.0096 lb**  Clip, HV Cable, Mate Large, Bracket Clip, HV Cable, Mate 3 H Wrap Tie, HV Harness H Wrap Tie, HV 2Commodity # 0.0018 lb # 0.0035 lb Cover Harness Cover Pricing **3 H HV Harness Upper Cover**  **H HV Harness 1**  **PA 66**  **# 0.0932 lb**  **# 0.0932 lb**  **As m, #5, Molded**  **Upper Cover As** **m, #5, Molded**  **4** H HV Harness Upper Cover H HV Harness **1** PA66 **# 0.0932 lb**  **# 0.0932 lb**  Asm, #5, Material Upper Cover Asm, #5, Material 3 H Black Duct Tape, 3/4" x 14" H Black Duct 1 Commodity # 0.0035 lb # 0.0035 lb H Black Duct Tape, 3/4" x 14" H Black Duct Commodity 0.0035 lb 0.0035 lb Long Tape, 3/4" Wide Pricing **3 H HV Harn Lower Cover**  **H HV Harn 1**  **PA 66**  **# 0.1217 lb**  **# 0.1217 lb**  **As m, #6**  **Lower Cover As** **m, #6 4**  **H HV Harn Lower Cover H HV Harn**  **1 PA**  **66 #**  **0.1025 lb #**  **0.1025 lb As** **m, #6, Molded Lower Cover**  **As m, #6,**  **Molded 5**  H HV Harn Lower Cover Asm, H HV Harn **1** PA66 **# 0.1025 lb**  **# 0.1025 lb**  #6, Material Lower Cover Asm, #6, Material **4 H Crush Sleeve Large,**  **H Crush 2** **Steel - 1008 #**  **0.0096 lb #**  **0.0192 lb Bracket Clip, HV Cable**  **Sleeve Large, Bracket Clip,**  **HV Cable**



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 5**  **H Crush Sleeve Large, H Crush**  **Steel - 1008** 

### # **0.0096 lb #**  **Bracket Clip, HV Cable, Mold Sleeve Large,**  **Bracket Clip, HV Cable,**  **Mold 6**  H Crush Sleeve Large, Bracket H Crush Sleeve **1** Steel - 1008 **# 0.0096 lb**  **# 0.0192 lb**  Clip, HV Cable, Mate Large, Bracket Clip, HV Cable, Mate **3 H HV Harn Upper Cover**  **H HV Harn 1**  **PA 66**  **# 0.0576 lb**  **# 0.0576 lb**  **As m, #6, Molded**  **Upper Cover As** **m, #6, Molded**  **4** H HV Harn Upper Cover Asm, H HV Harn **1** PA66 **# 0.0576 lb**  **# 0.0576 lb**  #6, Molded Upper Cover Asm, #6, Material **3 H HV Harn Lower Cover**  **H HV Harn 1**  **PA 66**  **# 0.4237 lb**  **# 0.4237 lb**  **As m, #7**  **Lower Cover As** **m, #7 4**  **H HV Harn Lower Cover H HV Harn**  **1 PA**  **66 #**  **0.3949 lb #**  **0.3949 lb As** **m, #7, Molded Lower Cover**  **As m, #7,**  **Molded 5**  H HV Harn Lower Cover Asm, H HV Harn **1** PA66 **# 0.3949 lb**  **# 0.3949 lb**  #7, Material Lower Cover Asm, #7, Material **4 H Crush Sleeve Large,**  **H Crush 3** **Steel - 1008 #**  **0.0096 lb #**  **0.0288 lb Bracket Clip, HV Cable**  **Sleeve Large, Bracket Clip,**  **HV Cable 5** **H Crush Sleeve Large, H Crush**  **1 Steel - 1008**  **# 0.0096 lb**  **# 0.0288 lb**  **Bracket Clip, HV Cable, Mold Sleeve Large,**  **Bracket Clip, HV Cable,**  **Mold 6**  H Crush Sleeve Large, Bracket H Crush Sleeve **1** Steel - 1008 **# 0.0096 lb**  **# 0.0288 lb**  Clip, HV Cable, Mate Large, Bracket Clip, HV Cable, Mate



## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total) 3**  **H HV Harn Upper Cover H HV Harn**  

### 1 **PA 66**  

### 0.2086 lb **0.2086 lb As** **m, #7, Molded Upper Cover**  **As m, #7,**  **Molded 4**  H HV Harn Upper Cover Asm, H HV Harn **1** PA66 **# 0.2086 lb**  **# 0.2086 lb**  #7, Molded Upper Cover Asm, #7, Material 3 H Black Duct Tape, 3/4" x 14" H Black Duct 1 Commodity # 0.0033 lb # 0.0033 lb Long Tape, 3/4" Wide Pricing **2 H HV Harness Cover, #3,**  **H HV Harness 1**  **PA 66**  **# 0.1411 lb**  **# 0.1411 lb**  **Molded Clamshell Cover, #3,**  **Molded Clamshell**  **3** H HV Harness Cover, #3, H HV Harness **1** PA66 **# 0.1411 lb**  **# 0.1411 lb**  Material Cover, #3, Material 2 H Black Duct Tape, 3/4" x H Black Duct 1 Commodity # 0.0026 lb # 0.0026 lb 10.25" Long Tape, 3/4" Wide Pricing **2 H HV Harn Lower Cover**  **H HV Harn 1**  **PA 66**  **# 0.2151 lb**  **# 0.2151 lb**  **As m, #1**  **Lower Cover As** **m, #1 3**  **H HV Harn Lower Cover, #1, H HV Harn**  **1 PA**  **66 #**  **0.2128 lb #**  **0.2128 lb H HV Harn Lower Cover, #1,**  **H HV Harn 0.2128 lb**  **0.2128 lb Molded**  **Lower Cover, #1, Molded**  **4** H HV Harn Lower Cover, #1, H HV Harn **1** PA66 **# 0.2128 lb**  **# 0.2128 lb**  Material Lower Cover, #1, Material 3 H Push Pin, Harness Cover H Push Pin, 2Commodity # 0.0012 lb # 0.0023 lb Harness Cover Pricing **2 H DC-A** **C to Console Harness H DC-A** **C to 1**  **# 0.3974 lb**  **# 0.3974 lb**  **As m**  **Console Harness A** 

**sm 3**  **H DC-A C to Console Harness**  **H DC-A C to**  **1 #**  **0.3831 lb #**  **0.3831 lb Console**  **Harness 3**  **H HV Harn Cover with Snap H HV Harn**  **1 PA**  **66 #**  **0.0114 lb #**  **0.0114 lb Conn, Molded**  **Cover with Snap Conn,**  **Molded**



## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 4 H HV Harn Cover with Snap H HV Harn 

### 1 PA66 

### # 0.0114 lb Conn, Material Cover with Snap Conn, Material 3 H Black Duct Tape, 3/4" x 6.5" H Black Duct 1 Commodity # 0.0016 lb # 0.0016 lb Long Tape, 3/4" Wide Pricing 3 H Black Duct Tape, 3/4" x 5" H Black Duct 1 Commodity # 0.0013 lb # 0.0013 lb Long Tape, 3/4" Wide Pricing **2 H HV Harn Upper Cover, #1,**  **H HV Harn 1**  **PA 66**  **# 0.1173 lb**  **# 0.1173 lb**  **Molded Upper Cover,**  **#1, Molded 3**  H HV Harn Upper Cover, #1, H HV Harn **1** PA66 **# 0.1173 lb**  **# 0.1173 lb**  Material Upper Cover, #1, Material 2 H Black Duct Tape, 3/4" x 15" H Black Duct 1 Commodity # 0.0038 lb # 0.0038 lb Long Tape, 3/4" Wide Pricing 2 H Black Duct Tape, 3/4" x 53" H Black Duct 1 Commodity # 0.0133 lb # 0.0133 lb Long Tape, 3/4" Wide Pricing **2 H HV Harn Lower Cover, #2,**  **H HV Harn 1**  **PA 66**  **# 0.0457 lb**  **# 0.0457 lb**  **Molded Lower Cover,**  **#2, Molded 3**  H HV Harn Lower Cover, #2, H HV Harn **1** PA66 **# 0.0457 lb**  **# 0.0457 lb**  Material Lower Cover, #2, Material **2 H HV Harn Upper Cover, #2,**  **H HV Harn 1**  **PA 66**  **# 0.0182 lb**  **# 0.0182 lb**  **Molded Upper Cover,**  **#2, Molded 3**  H HV Harn Upper Cover, #2, H HV Harn **1** PA66 **# 0.0182 lb**  **# 0.0182 lb**  Material Upper Cover, #2, Material 2 H Black Duct Tape, 3/4" x 9.5" H Black Duct 1 Commodity # 0.0024 lb # 0.0024 lb Long Tape, 3/4" Wide Pricing 2 H Black Duct Tape, 3/4" x 15" H Black Duct 1 Commodity # 0.0038 lb # 0.0038 lb Long Tape, 3/4" Wide Pricing 2 H Tear Tape, 3/8" Wide x 11" H Tear Tape, 1 Commodity # 0.0011 lb # 0.0011 lb Long 3/8" Wide Pricing 2 H Tear Tape, 3/8" Wide x 8.75" H Tear Tape, 1 Commodity # 0.0009 lb # 0.0009 lb Long 3/8" Wide Pricing 2 H Tear Tape, 3/8" Wide x 18.5" H Tear Tape, 1 Commodity # 0.0019 lb # 0.0019 lb Long 3/8" Wide Pricing 1 H Nut, HV Cable Mounts H Nut, HV 2 Commodity # 0.0134 lb # 0.0268 lb Cable Mounts Pricing 

## Design Profit®

Page #of# Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem** 

**Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 1 H Nut, HV Cable Mounts H Nut, HV 

### 5 Commodity 

### # 0.0134 lb 0.0670 lb Cable Mounts Pricing 1 H Nut, HV Cable Mounts H Nut, HV 3 Commodity # 0.0134 lb # 0.0402 lb Cable Mounts Pricing **1 H Cover Cable Pass Thru**  **H Cover Cable 1**  **PA 66 GF33**  **# 0.1661 lb**  **# 0.1661 lb**  **Pass Thru 2**  H Cover Cable Pass Thru, H Cover Cable **1** PA66 GF33 **# 0.1661 lb**  **# 0.1661 lb**  Material Pass Thru, Material 1 H Stud Harness to Trans H Stud Harness 1 Commodity # 0.0340 lb # 0.0340 lb Bracket to Trans Pricing Bracket **1 H Battery** 

**Service Disconect H Battery**  **1 #**  **0.3294 lb #**  **0.3294 lb Plug**  **Service Disconect**  **Plug 2**  **H Base, Battery**

**Service Plug H Base,**  **1 #**  **0.1168 lb #**  **0.1168 lb**

**Battery Service Plug**  **3 H Base, Battery** 

**Service H Base,**  **1 PBT-GF30**  **# 0.0968 lb**  **# 0.0968 lb**  **Plug-Molding Battery**  **Service Plug-Molding**  **4** H Base, Battery Service H Base, Battery **1** PBT-GF30 **# 0.0968 lb**  **# 0.0968 lb**  Plug-Material ServicePlug-MoldingMaterial 3 H Insert Stud, Battery Service H Insert Nut, 2Commodity # 0.0100 lb # 0.0200 lb Plug Battery Service Pricing Plug **2 H Terminal, Battery**  **Service H Terminal,**  **2 #**  **0.0462 lb #**  **0.0924 lb Plug**  **Battery Service Plug**  **3 H Terminal, Battery**  **Service H Terminal,**  **1 #**  **0.0462 lb #**  **0.0924 lb Plug-Stamping**  **Battery Service**  **Plug-Stamping 4**  H Terminal, Battery Service H Terminal, **1** Copper **# 0.0462 lb**  **# 0.0924 lb**  Plug- Material Battery Service Plug-Material 2 H Fuse, Service Plug H Fuse, Service 1 Commodity # 0.0586 lb # 0.0586 lb Plug Pricing 

## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

## H Elec Power Supply**Sy stem**  **Level Sy** **mbol Name Number**  **Qty Material**  **Piece Cost Weight**  **Piece Cost Weight (Total)** 
**(Total)** 2 H Screw, Battery Service Plug H Screw, 

### 1 Commodity 

### # 0.0118 lb # 0.0118 lb Battery Service Pricing Plug 2 H Washer, Battery Service H Washer, 1 Commodity # 0.0000 lb # 0.0000 lb Plug Battery Service Pricing Plug **2 H Cover, Battery** 

**Service H Cover,**  **1 #**  **0.0000 lb #**  **0.0000 lb Plug**  **Battery Service Plug**  **3** H Cover, Battery Service H Cover, **1** Polypropylene **# 0.0000 lb**  **# 0.0000 lb**  Plug-Material Battery Service Plug-Material **2 H Latch, Battery** 

**Service H Latch,**  **1 PA**  **66 GF14 #**  **0.0498 lb #**  **0.0498 lb Plug**  **Battery Service Plug**  **3** H Latch, Battery Service H Latch, Battery **1** PA66 GF14 **# 0.0498 lb**  **# 0.0498 lb**  Plug-Material Service Plug-Material 2 H Label, Battery Service Plug H Label, Battery 1 Commodity # 0.0000 lb # 0.0000 lb Service Plug Pricing 

## Assembly Totals 

## Report Totals **Preassembled Totals**

**An aly**  **zed Subs:** # 

### Piece Cost (Total): **Analyzed Subs: Unanaly**  **zed Subs:** # 

### Unanalyzed Subs: 

### Weight (Total): 192.7471 lb
**Parts:** # 

### Parts: **Fasteners:**# 

### Fasteners: **Parts+Unanaly**

**zed:** # 

### Parts+Unanalyzed:



## Design Profit®

Page #of#Copyright 2010 © Design Profit, Inc.

# 146.3360 lb

### 0.0000 lb

### 138.8555 lb

**1.3400 lb**

**1.3400 lb**

**1.3400 lb**

**1.3400 lb**

**1.7900 lb**

**1.7900 lb**

### 4.2380 lb

**4.3108 lb**

**2.1320 lb**

**2.1320 lb**

**0.3328 lb**

**0.3328 lb**

**0.2132 lb**

**0.2132 lb**

**0.3536 lb**

**0.1976 lb**

**0.1976 lb**

**0.1560 lb**

**0.1560 lb**

**0.0156 lb**

**0.0156 lb**

**1.2220 lb**

### Weight (Total)

**0.5148 lb**

**0.5148 lb**

**0.5148 lb**

**0.6968 lb**

**0.5824 lb**

**0.5824 lb**

0.0312 lb

**0.0156 lb**

**0.0156 lb**

**0.0676 lb**

**0.0676 lb**

**0.0416 lb**

**0.0416 lb**

**0.1456 lb**

**0.1456 lb**

**3.7960 lb**

**2.1320 lb**

**2.1320 lb**

**0.3328 lb**

### Weight (Total)

0.3328 lb

**0.2132 lb**

**0.2132 lb**

**0.3536 lb**

**0.1976 lb**

**0.1976 lb**

**0.1560 lb**

**0.1560 lb**

**0.0156 lb**

**0.0156 lb**

**0.6968 lb**

**0.5824 lb**

**0.5824 lb**

0.0312 lb

**0.0156 lb**

**0.0156 lb**

**0.0676 lb**

**0.0676 lb**

### Weight (Total)

**0.0416 lb**

**0.0416 lb**

**0.1456 lb**

**0.1456 lb**

**3.7960 lb**

**2.1320 lb**

**2.1320 lb**

**0.3328 lb**

**0.3328 lb**

**0.2132 lb**

**0.2132 lb**

**0.3536 lb**

**0.1976 lb**

**0.1976 lb**

**0.1560 lb**

**0.1560 lb**

**0.0156 lb**

### Weight (Total)

0.0156 lb

**0.6968 lb**

**0.5824 lb**

**0.5824 lb**

0.0312 lb

**0.0156 lb**

**0.0156 lb**

**0.0676 lb**

**0.0676 lb**

**0.0416 lb**

**0.0416 lb**

**0.1456 lb**

**0.1456 lb**

**4.3108 lb**

**2.1320 lb**

**2.1320 lb**

**0.3328 lb**

**0.3328 lb**

### Weight (Total)

**0.2132 lb**

**0.2132 lb**

**0.3536 lb**

**0.1976 lb**

**0.1976 lb**

**0.1560 lb**

**0.1560 lb**

**0.0156 lb**

**0.0156 lb**

**1.2220 lb**

**0.5148 lb**

**0.5148 lb**

**0.5148 lb**

**0.6968 lb**

**0.5824 lb**

**0.5824 lb**

0.0312 lb

### Weight (Total)

**0.0156 lb**

**0.0156 lb**

**0.0676 lb**

**0.0676 lb**

**0.0416 lb**

**0.0416 lb**

**0.1248 lb**

**0.1248 lb**

**4.2380 lb**

**1.3400 lb**

**1.3400 lb**

**1.3400 lb**

**1.3400 lb**

### 0.0640 lb

**1.7900 lb**

**1.7900 lb**

**0.3342 lb**

**0.3342 lb**

**0.0203 lb**

**0.0203 lb**

### 0.6800 lb

**0.3342 lb**

**0.3342 lb**

**0.0293 lb**

**0.0293 lb**

**0.3408 lb**

**0.3408 lb**

**0.0161 lb**

**0.0161 lb**

### 0.2628 lb

**0.0219 lb**

**0.1950 lb**

**0.1950 lb**

0.0001 lb

### 0.0117 lb

**0.0256 lb**

**0.0284 lb**

**0.0284 lb**

**0.4860 lb**

### 0.3408 lb

**0.3408 lb**

**0.3408 lb**

**5.1720 lb**

**5.1720 lb**

0.0896 lb

0.0236 lb

### 0.0960 lb

**5.1010 lb**

**4.9400 lb**

**4.9400 lb**

**0.0728 lb**

**0.0728 lb**

**0.0882 lb**

**0.0882 lb**

0.1980 lb

### 0.0768 lb

0.0768 lb

**1.1450 lb**

**0.9050 lb**

0.0400 lb

### Weight (Total)

0.1600 lb

0.0400 lb

**0.0789 lb**

**0.0499 lb**

**0.0147 lb**

**0.0352 lb**

**0.0110 lb**

**0.0110 lb**

**0.0110 lb**

**0.0180 lb**

**0.0738 lb**

**0.0566 lb**

### Weight (Total)

**0.0566 lb**

**0.0566 lb**

0.1608 lb

**0.0421 lb**

**0.0108 lb**

**0.0108 lb**

**0.0327 lb**

### Weight (Total)

0.0327 lb

**0.0432 lb**

**0.0432 lb**

**0.0268 lb**

**0.0268 lb**

**0.0700 lb**

**0.0700 lb**

**0.6638 lb**

**0.6232 lb**

**0.6232 lb**

0.0406 lb

### 0.1967 lb

**0.0980 lb**

**0.0110 lb**

**0.0110 lb**

**0.0110 lb**

0.0870 lb

**0.0222 lb**

**0.0210 lb**

**0.0210 lb**

**0.0210 lb**

0.0012 lb

**0.0050 lb**

**0.0050 lb**

### 0.0008 lb

**0.0309 lb**

**0.0198 lb**

**0.0003 lb**

**0.0188 lb**

**0.0009 lb**

**0.1925 lb**

**0.0165 lb**

**0.0165 lb**

**0.0165 lb**

0.1760 lb

**0.0299 lb**

**0.0283 lb**

### Weight (Total)

**0.0283 lb**

**0.0283 lb**

0.0016 lb

**0.0299 lb**

**0.0283 lb**

**0.0283 lb**

**0.0283 lb**

0.0016 lb

**0.0160 lb**

**0.0160 lb**

**0.0050 lb**

### Weight (Total)

0.0050 lb

**0.1580 lb**

**0.0134 lb**

**0.0134 lb**

**0.0134 lb**

**0.0119 lb**

**0.0003 lb**

0.0005 lb

### 0.4022 lb

**0.4020 lb**

**0.0000 lb**

**0.0000 lb**

### Weight (Total)

**0.0000 lb**

**0.0000 lb**

**0.6299 lb**

**0.6299 lb**

**0.6299 lb**

**0.6299 lb**

**0.6299 lb**

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

### Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

### Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

### Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

**0.0000 lb**

**0.0000 lb**

0.0000 lb

### Weight (Total)

0.0000 lb

**0.3285 lb**

**0.6160 lb**

**0.6160 lb**

### Weight (Total)

**0.6160 lb**

**0.6160 lb**

**0.5510 lb**

**0.5510 lb**

**0.5510 lb**

**0.5510 lb**

**0.5510 lb**

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

### Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

### Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

### Weight (Tota

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

**0.2560 lb**

**0.6850 lb**

### Weight (Total)

0.6850 lb

**0.8400 lb**

**0.8400 lb**

**0.8400 lb**

**0.0700 lb**

**0.0150 lb**

### 0.0008 lb

**3.1800 lb**

**3.1800 lb**

0.0280 lb

0.0030 lb

**1.8300 lb**

**1.8300 lb**

### 0.0140 lb

**0.6600 lb**

**0.6600 lb**

0.0028 lb

0.0012 lb

**0.1563 lb**

**0.1563 lb**

**0.0500 lb**

**0.0500 lb**

**0.3704 lb**

### Weight (Total)

**0.1940 lb**

**0.1940 lb**

0.0000 lb

0.1560 lb

**0.0198 lb**

**0.0198 lb**

0.0006 lb

0.0007 lb

**0.1696 lb**

**0.1200 lb**

**0.0000 lb**

**0.0000 lb**

**0.0000 lb**

### Weight (Tota

0.0000 lb

0.0496 lb

0.0004 lb

0.0017 lb

**0.2400 lb**

**0.2400 lb**

**0.2400 lb**

**0.2400 lb**

**0.2400 lb**

**0.2400 lb**

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

### Weight (T

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

### Weight (Total)

0.0000 lb

0.0000 lb

0.0033 lb

**0.5388 lb**

**0.4056 lb**

**0.0000 lb**

**0.0000 lb**

**0.0000 lb**

**0.1332 lb**

**0.0045 lb**

**0.3309 lb**

**0.2900 lb**

**0.2900 lb**

0.0001 lb

### Weight (Total)

**0.0408 lb**

**0.0408 lb**

0.0044 lb

**1.5328 lb**

### 1.6741 lb

**1.5873 lb**

### 5.6544 lb

**1.7700 lb**

**1.7700 lb**

**1.7700 lb**

**0.4950 lb**

### Weight (Total)

**0.4950 lb**

**0.4950 lb**

**0.4950 lb**

### 0.0464 lb

**0.0796 lb**

**0.1526 lb**

### 0.0176 lb

**0.0047 lb**

**0.0047 lb**

**0.0618 lb**

**0.0618 lb**

**0.0618 lb**

**0.0618 lb**

**0.0347 lb**

**0.0347 lb**

**0.0347 lb**

**0.0367 lb**

**0.0367 lb**

**0.0367 lb**

**0.0367 lb**

### 0.9335 lb

**0.8829 lb**

**0.8829 lb**

**0.8829 lb**

**0.8829 lb**

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

### Weight (Total)

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

### Weight (Total)

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0000 lb**

0.0000 lb

### Weight (Total)

0.0000 lb

0.0000 lb

0.0000 lb

**0.0000 lb**

**0.0506 lb**

**0.0132 lb**

**0.0028 lb**

**0.0104 lb**

**0.0104 lb**

**0.0000 lb**

**0.0000 lb**

**0.0000 lb**

**0.0224 lb**

**0.0150 lb**

**0.0000 lb**

### 0.0000 lb

**0.0000 lb**

**0.0761 lb**

**0.0915 lb**

### 0.1455 lb

**0.1455 lb**

**0.0510 lb**

**0.0130 lb**

**0.0070 lb**

### 0.0064 lb

**0.0234 lb**

**0.0187 lb**

### 0.1370 lb

**0.0110 lb**

**0.0110 lb**

**0.0110 lb**

0.0870 lb

**0.0210 lb**

**0.0210 lb**

**0.0210 lb**

### 0.0012 lb

**0.0050 lb**

**0.0020 lb**

### Weight (Total)

**0.0020 lb**

**0.0020 lb**

**0.1124 lb**

**0.1124 lb**

**0.1124 lb**

0.0382 lb

### 0.0635 lb

**0.2220 lb**

**0.2220 lb**

**0.0050 lb**

**0.0050 lb**

### 0.0200 lb

**0.3490 lb**

### 1.3550 lb

**1.3250 lb**

**1.3245 lb**

**1.3245 lb**

**1.3245 lb**

0.0005 lb

### 0.3404 lb

**0.3404 lb**

**0.1654 lb**

**0.1654 lb**

**0.1750 lb**

**0.1750 lb**

**0.1750 lb**

**0.0315 lb**

**0.0399 lb**

### Weight (Total)

**0.0399 lb**

**0.0399 lb**

**7.9860 lb**

**6.5236 lb**

**0.3237 lb**

**0.3237 lb**

**0.1405 lb**

**0.0522 lb**

0.0883 lb

0.0014 lb

**0.1318 lb**

### Weight (Total)

**0.0586 lb**

**0.0586 lb**

**0.0640 lb**

**0.0640 lb**

**0.0640 lb**

**0.0092 lb**

**0.0092 lb**

0.0002 lb

**0.0129 lb**

**0.0129 lb**

**0.0144 lb**

**0.0144 lb**

**0.1318 lb**

**0.0586 lb**

### Weight (Total)

0.0586 lb

**0.0640 lb**

**0.0640 lb**

**0.0640 lb**

**0.0092 lb**

**0.0092 lb**

0.0002 lb

**0.0127 lb**

**0.0127 lb**

**0.0144 lb**

**0.0144 lb**

**0.1318 lb**

**0.0586 lb**

**0.0586 lb**

### Weight (Total)

**0.0640 lb**

**0.0640 lb**

**0.0640 lb**

**0.0092 lb**

**0.0092 lb**

0.0002 lb

**0.2451 lb**

**0.1454 lb**

**0.1454 lb**

**0.0330 lb**

**0.0330 lb**

**0.0330 lb**

**0.0130 lb**

**0.0130 lb**

**0.0537 lb**

### Weight (Total)

0.0537 lb

**0.0174 lb**

**0.0174 lb**

**0.0103 lb**

**0.0103 lb**

0.0004 lb

**0.2451 lb**

**0.1454 lb**

**0.1454 lb**

**0.0330 lb**

**0.0330 lb**

**0.0330 lb**

**0.0130 lb**

### Weight (Total)

0.0130 lb

**0.0537 lb**

**0.0537 lb**

**0.0174 lb**

**0.0174 lb**

**0.0103 lb**

**0.0103 lb**

0.0004 lb

**0.0680 lb**

**0.0599 lb**

**0.0599 lb**

**0.0081 lb**

**0.0081 lb**

### 0.1297 lb

**0.0534 lb**

**0.0534 lb**

**0.0258 lb**

**0.0258 lb**

**0.0258 lb**

**0.0129 lb**

**0.0129 lb**

**0.0376 lb**

**0.0376 lb**

**0.0376 lb**

**0.0376 lb**

**0.0376 lb**

**0.0672 lb**

**0.0672 lb**

**0.0672 lb**

### Weight (Total)

0.0672 lb

0.0108 lb

**0.0672 lb**

**0.0672 lb**

**0.0672 lb**

**0.0672 lb**

0.0108 lb

**0.0999 lb**

**0.0999 lb**

**0.1196 lb**

**0.1196 lb**

**0.0523 lb**

**0.0523 lb**

**0.0321 lb**

**0.0321 lb**

### 0.0072 lb

**0.0072 lb**

**0.0072 lb**

**0.0948 lb**

**0.0253 lb**

**0.0854 lb**

**0.0854 lb**

### 0.0096 lb

**0.0096 lb**

**0.0096 lb**

**0.0932 lb**

**0.1025 lb**

**0.1025 lb**

**0.0192 lb**

### Weight (Total)

**0.0192 lb**

**0.0192 lb**

**0.0576 lb**

**0.3949 lb**

**0.3949 lb**

**0.0288 lb**

**0.0288 lb**

**0.0288 lb**

### 0.2086 lb

**0.2086 lb**

**0.2128 lb**

### 0.0114 lb

### 0.0670 lb

**0.0968 lb**

**0.0924 lb**

### 0.0118 lb