Indented Bill of Materials

H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H HV Traction Battery H High Voltage 

Subsystem Traction 146.3360 lb 146.3360 lb

Battery

Subsystem

1 H BIW Fasteners, Traction H BIW 1 # 0.1990 lb # 0.1990 lb

Battery Sub Fasteners, 

Traction 

Battery Sub

2 H M6 Weld Nut, BIW H M6 Weld Nut, 1 Commodity # 0.0090 lb # 0.0090 lb

BIW Pricing

2 H M8 Weld Nut, BIW H M8 Weld Nut, # Commodity # 0.0190 lb # 0.1900 lb

BIW Pricing

1 H Weld Nut Battery Pack H Weld Nut 1 Commodity # 0.0400 lb # 0.0400 lb

Battery Pack Pricing

1 H Weld Nut Battery Pack H Weld Nut 1 Commodity # 0.0400 lb # 0.0400 lb

Battery Pack Pricing

1 H J-Nut Battery Pack Bracket H J-Nut Battery 4 Commodity # 0.0140 lb # 0.0560 lb

Pack Bracket Pricing

1 H J-Nut Battery Pack Bracket H J-Nut Battery Pack Bracket H J-Nut Battery H J-Nut Battery 4 Commodity Commodity # 0.0140 lb 0.0140 lb # 0.0560 lb 0.0560 lb

Pack Bracket Pricing

1 H Push Pin Bracket Retainer H Push Pin 1 Commodity # 0.0020 lb # 0.0020 lb

Bracket Pricing

Retainer

1 H Bracket Battery Pack to H Bracket 1 # 0.0868 lb # 0.0868 lb

Body L - ASM Battery Pack 

to Body L - 

ASM

2 H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body L Top - Stamped Battery Pack 

to Body L Top 

- Stamped

3 H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body L Top - Material Battery Pack to 

Body L Top - 

Material

Design Profit®

Page 1 of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body L Bottom - Stamping Battery Pack 

to Body L 

Bottom - 

Stamping

3 H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body L Bottom - Material Battery Pack to 

Body L Bottom - 

Material

2 H Weld Nut - Bracket Battery H Weld Nut - 2 Commodity # 0.0434 lb # 0.0868 lb

to veh Brkt Bracket Battery Pricing

to veh Brkt

1 H Bolt Battery Pack Bracket H Bolt Battery 5 Commodity # 0.0460 lb # 0.2300 lb

Pack Bracket Pricing

1 H Push Pin Bracket Retainer H Push Pin 1 Commodity # 0.0020 lb # 0.0020 lb

Bracket Pricing

Retainer

1 H Bracket Battery Pack to H Bracket 1 # 0.0868 lb # 0.0868 lb

Body R - ASM Battery Pack 

to Body R - 

ASM

2 H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body R Top - Stamped Battery Pack 

to Body R Top 

- Stamped

3 H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body R Top - Material Battery Pack to 

Body R Top - 

Material

2 H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body R Bottom - Stamped Battery Pack 

to Body R 

Bottom - 

Stamped

3 H Bracket Battery Pack to H Bracket 1 Steel - 1018 # 0.0000 lb # 0.0000 lb

Body R Bottom - Material Battery Pack to 

Body R Bottom 

- Material

2 H Weld Nut - Bracket Battery H Weld Nut - 2 Commodity # 0.0434 lb # 0.0868 lb

to veh Brkt Bracket Battery Pricing

to veh Brkt

1 H Bolt Battery Pack Bracket H Bolt Battery 5 Commodity # 0.0460 lb # 0.2300 lb

Pack Bracket Pricing

Design Profit®

Page 2 of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Battery Pack - Hybrid H Battery Pack 1 # 138.8555 lb 138.8555 lb

- Hybrid

2 H End Cap Battery Pack H End Cap 1 # 1.3500 lb # 1.3500 lb

Battery Pack

3 H End Cap Battery H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Pack ,Washed Battery Pack, #

Washed

4 H End Cap Battery Pack, H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Machined Battery Pack, #

Machined

5 H End Cap Battery Pack, H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Trimmed Battery Pack, #

Trimmed

6 H End Cap Battery Pack, Inj. H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Molded Battery Pack, #

Inj. Molded

7

H End Cap Battery Pack, Raw H End Cap 1 Aluminum - 380 # 1.3400 lb #

Material Battery Pack, 

Raw Material

3 H Seal End Cap H Seal End Cap 1 Urethane Foam # 0.0100 lb # 0.0100 lb

2 H Rod Battery Support, End H Rod Battery 2 # 0.8950 lb # 1.7900 lb

to End, Washed Support, End 

to End, 

Washed

3 H Rod Battery Support, End H Rod Battery 1 Aluminum - # 0.8950 lb # 1.7900 lb

to End, Deburred Support, End 6061-T6

to End, 

Deburred

4 H Rod Battery Support, End H Rod Battery 1 # 0.8950 lb # 1.7900 lb

to End, Machined Support, End 

to End, 

Machined

5 H Rod Battery Support, End to H Rod Battery 1 Aluminum - # 0.8950 lb # 1.7900 lb

End, Bar Stock Support, End to 6061-T6

End, Bar Stock

2 H Bolt, Battery End Cap to H Bolt, Battery 2 Commodity # 0.0320 lb # 0.0640 lb

Inner Rod End Cap to Pricing

Inner Rod

2 H Battery Pack 8 Cell H Battery Pack # # 3.6240 lb # 94.2240 lb

8 Cell

3 H Battery Case Half White H Battery Case 1 PPE+PS+PA # 0.1630 lb # 4.2380 lb

Half White

Design Profit®
Page 

3 of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H Battery Case Half White, H Battery Case 1 PPE+PS+PA # 0.1630 lb

Raw Material Half White, Raw 

Material

3 H Battery Pack 4 Cell H Battery Pack 2 # 0.3226 lb # 16.7752 lb

4 Cell

4 G Battery Asm., End G Battery 1 # 0.0829 lb # 4.3108 lb

Asm., End

5 H Battery Case H Battery Case 1 Steel, Ni # 0.0410 lb # 2.1320 lb

Plated

6 H Battery Case H Battery Case, 1 Steel, Ni Plated # 0.0410 lb # 2.1320 lb

Raw Material

5 H Riser, Outer Bottom Case H Riser, Outer 1 Steel, Ni # 0.0064 lb # 0.3328 lb

Bottom Case Plated

6

H Riser, Outer Bottom Case, H Riser, Outer 1 Steel, Ni Plated # 0.0064 lb # 0.3328 lb

Raw Material Bottom Case, 

Raw Material

5 H Bottom Screen, Battery H Bottom 1 Steel, Ni # 0.0041 lb # 0.2132 lb

Screen, Plated

Battery

6

H Bottom Screen, Battery, Raw H Bottom 1 Steel, Ni Plated # 0.0041 lb # 0.2132 lb

Material Screen, Battery, 

Raw Material

5 H Top Screen Asm. H Top Screen 1 Steel, Ni # 0.0068 lb # 0.3536 lb

Asm. Plated

6 H Top Screen H Top Screen 1 Steel, Ni # 0.0038 lb # 0.1976 lb

Plated

7 H Top Screen, Raw Material H Top Screen, 1 Steel, Ni Plated # 0.0038 lb #

Raw Material

6 H Riser, Top Screen Asm. H Riser, Top 1 Steel, Ni # 0.0030 lb # 0.1560 lb

Screen Asm. Plated

7

H Riser, Top Screen Asm., H Riser, Top 1 Steel, Ni Plated # 0.0030 lb #

Raw Material Screen Asm., 

Raw Material

5 H Small Seal, Battery H Small Seal, 1 Udel P-1700 # 0.0003 lb # 0.0156 lb

Battery Polysulfone

6 H Small Seal, Battery, Raw H Small Seal, 1 Udel P-1700 # 0.0003 lb # 0.0156 lb

Material Battery, Raw Polysulfone

Material

5 H Top Plate annd Riser Asm. H Top Plate 1 # 0.0235 lb # 1.2220 lb

annd Riser 

Asm.
Design Profit

®

Page 4 of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Riser, Top, Outer H Riser, Top, 1 Steel, Ni # 0.0099 lb #

Outer Plated

7 H Riser, Top, Outer, Stamped H Riser, Top, 1 Steel, Ni # 0.0099 lb #

Outer, Plated

Stamped

8

H Riser, Top, Outer, Raw H Riser, Top, 1 Steel, Ni Plated # 0.0099 lb #

Material Outer, Raw 

Material

6 H Top Plate Asm. H Top Plate 1 # 0.0134 lb # 0.6968 lb

Asm.

7 H Top Plate H Top Plate 1 Steel, Ni # 0.0112 lb #

Plated

8 H Top Plate, Raw Material H Top Plate, 1 Steel - 1018 # 0.0112 lb #

Raw Material

7 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb #

Battery Pricing

7 H Valve, Vent, Battery H Valve, Vent, 1 SBR coated St # 0.0003 lb #

Battery Steel

8 H Valve, Vent, Battery Material H Valve, Vent, 1 SBR coated St # 0.0003 lb #

Battery Material Steel

7 H Vent Cover H Vent Cover 1 Steel, Ni # 0.0013 lb #

Plated

8 H Vent Cover, Raw Material H Vent Cover, 1 Steel, Ni Plated # 0.0013 lb #

Raw Material

5 H Large Seal, Battery H Large Seal, 1 Polyphthalami # 0.0008 lb # 0.0416 lb

Battery de (PPA)

6 H Large Seal, Battery, Raw H Large Seal, 1 Polyphthalamid # 0.0008 lb # 0.0416 lb

Material Battery, Raw e (PPA)

Material

4 H Spacer, Battery, Center H Spacer, 1 LDPE # 0.0028 lb # 0.1456 lb

Battery, Center

5 H Spacer, Battery, Center, H Spacer, 1 LDPE # 0.0028 lb # 0.1456 lb

Raw Material Battery, Center, 

Raw Material

4 H Battery, Asm., Center H Battery, 1 # 0.0730 lb # 3.7960 lb

Asm., Center

5 H Battery Case H Battery Case 1 Steel, Ni # 0.0410 lb # 2.1320 lb

Plated

6 H Battery Case H Battery Case, 1 Steel, Ni Plated # 0.0410 lb # 2.1320 lb

Raw Material

5 H Riser, Outer Bottom Case H Riser, Outer 1 Steel, Ni # 0.0064 lb # 0.3328 lb

Bottom Case Plated
Design Profit

®

Page 5 of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

6 H Riser, Outer Bottom Case, H Riser, Outer 1 Steel, Ni Plated # 0.0064 lb #

Raw Material Bottom Case, 

Raw Material

5 H Bottom Screen, Battery H Bottom 1 Steel, Ni # 0.0041 lb # 0.2132 lb

Screen, Plated

Battery

6

H Bottom Screen, Battery, Raw H Bottom 1 Steel, Ni Plated # 0.0041 lb # 0.2132 lb

Material Screen, Battery, 

Raw Material

5 H Top Screen Asm. H Top Screen 1 Steel, Ni # 0.0068 lb # 0.3536 lb

Asm. Plated

6 H Top Screen H Top Screen 1 Steel, Ni # 0.0038 lb # 0.1976 lb

Plated

7 H Top Screen, Raw Material H Top Screen, 1 Steel, Ni Plated # 0.0038 lb #

Raw Material

6 H Riser, Top Screen Asm. H Riser, Top 1 Steel, Ni # 0.0030 lb # 0.1560 lb

Screen Asm. Plated

7

H Riser, Top Screen Asm., H Riser, Top 1 Steel, Ni Plated # 0.0030 lb #

Raw Material Screen Asm., 

Raw Material

5 H Small Seal, Battery H Small Seal, 1 Udel P-1700 # 0.0003 lb # 0.0156 lb

Battery Polysulfone

6 H Small Seal, Battery, Raw H Small Seal, 1 Udel P-1700 # 0.0003 lb # 0.0156 lb

Material Battery, Raw Polysulfone

Material

5 H Top Plate Asm. H Top Plate 1 # 0.0134 lb # 0.6968 lb

Asm.

6 H Top Plate H Top Plate 1 Steel, Ni # 0.0112 lb # 0.5824 lb

Plated

7 H Top Plate, Raw Material H Top Plate, 1 Steel - 1018 # 0.0112 lb #

Raw Material

6 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb # 0.0312 lb

Battery Pricing

6 H Valve, Vent, Battery H Valve, Vent, 1 SBR coated St # 0.0003 lb # 0.0156 lb

Battery Steel

7 H Valve, Vent, Battery Material H Valve, Vent, 1 SBR coated St # 0.0003 lb #

Battery Material Steel

6 H Vent Cover H Vent Cover 1 Steel, Ni # 0.0013 lb # 0.0676 lb

Plated

7 H Vent Cover, Raw Material H Vent Cover, 1 Steel, Ni Plated # 0.0013 lb #

Raw Material
Design Profit

®

Page 6 of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Large Seal, Battery H Large Seal, Polyphthalami # 0.0008 lb #

Battery de (PPA)

6 H Large Seal, Battery, Raw H Large Seal, 1 Polyphthalamid # 0.0008 lb # 0.0416 lb

Material Battery, Raw e (PPA)

Material

4 H Spacer, Battery, Center H Spacer, 1 LDPE # 0.0028 lb # 0.1456 lb

Battery, Center

5 H Spacer, Battery, Center, H Spacer, 1 LDPE # 0.0028 lb # 0.1456 lb

Raw Material Battery, Center, 

Raw Material

4 H Battery, Asm., Center H Battery, 1 # 0.0730 lb # 3.7960 lb

Asm., Center

5 H Battery Case H Battery Case 1 Steel, Ni # 0.0410 lb # 2.1320 lb

Plated

6 H Battery Case H Battery Case, 1 Steel, Ni Plated # 0.0410 lb # 2.1320 lb

Raw Material

5 H Riser, Outer Bottom Case H Riser, Outer 1 Steel, Ni # 0.0064 lb # 0.3328 lb

Bottom Case Plated

6

H Riser, Outer Bottom Case, H Riser, Outer 1 Steel, Ni Plated # 0.0064 lb # 0.3328 lb

Raw Material Bottom Case, 

Raw Material

5 H Bottom Screen, Battery H Bottom 1 Steel, Ni # 0.0041 lb # 0.2132 lb

Screen, Plated

Battery

6

H Bottom Screen, Battery, Raw H Bottom 1 Steel, Ni Plated # 0.0041 lb # 0.2132 lb

Material Screen, Battery, 

Raw Material

5 H Top Screen Asm. H Top Screen 1 Steel, Ni # 0.0068 lb # 0.3536 lb

Asm. Plated

6 H Top Screen H Top Screen 1 Steel, Ni # 0.0038 lb # 0.1976 lb

Plated

7 H Top Screen, Raw Material H Top Screen, 1 Steel, Ni Plated # 0.0038 lb #

Raw Material

6 H Riser, Top Screen Asm. H Riser, Top 1 Steel, Ni # 0.0030 lb # 0.1560 lb

Screen Asm. Plated

7

H Riser, Top Screen Asm., H Riser, Top 1 Steel, Ni Plated # 0.0030 lb #

Raw Material Screen Asm., 

Raw Material

5 H Small Seal, Battery H Small Seal, 1 Udel P-1700 # 0.0003 lb # 0.0156 lb

Battery Polysulfone
Design Profit

®

Page 7 of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

6 H Small Seal, Battery, Raw H Small Seal, 1 Udel P-1700 # 0.0003 lb #

Material Battery, Raw Polysulfone

Material

5 H Top Plate Asm. H Top Plate 1 # 0.0134 lb # 0.6968 lb

Asm.

6 H Top Plate H Top Plate 1 Steel, Ni # 0.0112 lb # 0.5824 lb

Plated

7 H Top Plate, Raw Material H Top Plate, 1 Steel - 1018 # 0.0112 lb #

Raw Material

6 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb # 0.0312 lb

Battery Pricing

6 H Valve, Vent, Battery H Valve, Vent, 1 SBR coated St # 0.0003 lb # 0.0156 lb

Battery Steel

7 H Valve, Vent, Battery Material H Valve, Vent, 1 SBR coated St # 0.0003 lb #

Battery Material Steel

6 H Vent Cover H Vent Cover 1 Steel, Ni # 0.0013 lb # 0.0676 lb

Plated

7 H Vent Cover, Raw Material H Vent Cover, 1 Steel, Ni Plated # 0.0013 lb #

Raw Material

5 H Large Seal, Battery H Large Seal, 1 Polyphthalami # 0.0008 lb # 0.0416 lb

Battery de (PPA)

6 H Large Seal, Battery, Raw H Large Seal, Battery, Raw H Large Seal, H Large Seal, 1 Polyphthalamid Polyphthalamid # 0.0008 lb 0.0008 lb # 0.0416 lb 0.0416 lb

Material Battery, Raw e (PPA)

Material

4 H Spacer, Battery, Center H Spacer, 1 LDPE # 0.0028 lb # 0.1456 lb

Battery, Center

5 H Spacer, Battery, Center, H Spacer, 1 LDPE # 0.0028 lb # 0.1456 lb

Raw Material Battery, Center, 

Raw Material

4 G Battery Asm., End G Battery 1 # 0.0829 lb # 4.3108 lb

Asm., End

5 H Battery Case H Battery Case 1 Steel, Ni # 0.0410 lb # 2.1320 lb

Plated

6 H Battery Case H Battery Case, 1 Steel, Ni Plated # 0.0410 lb # 2.1320 lb

Raw Material

5 H Riser, Outer Bottom Case H Riser, Outer 1 Steel, Ni # 0.0064 lb # 0.3328 lb

Bottom Case Plated

6

H Riser, Outer Bottom Case, H Riser, Outer 1 Steel, Ni Plated # 0.0064 lb # 0.3328 lb

Raw Material Bottom Case, 

Raw Material
Design Profit

®

Page 8 of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Bottom Screen, Battery H Bottom Steel, Ni # 0.0041 lb #

Screen, Plated

Battery

6

H Bottom Screen, Battery, Raw H Bottom 1 Steel, Ni Plated # 0.0041 lb # 0.2132 lb

Material Screen, Battery, 

Raw Material

5 H Top Screen Asm. H Top Screen 1 Steel, Ni # 0.0068 lb # 0.3536 lb

Asm. Plated

6 H Top Screen H Top Screen 1 Steel, Ni # 0.0038 lb # 0.1976 lb

Plated

7 H Top Screen, Raw Material H Top Screen, 1 Steel, Ni Plated # 0.0038 lb #

Raw Material

6 H Riser, Top Screen Asm. H Riser, Top 1 Steel, Ni # 0.0030 lb # 0.1560 lb

Screen Asm. Plated

7

H Riser, Top Screen Asm., H Riser, Top 1 Steel, Ni Plated # 0.0030 lb #

Raw Material Screen Asm., 

Raw Material

5 H Small Seal, Battery H Small Seal, 1 Udel P-1700 # 0.0003 lb # 0.0156 lb

Battery Polysulfone

6 H Small Seal, Battery, Raw H Small Seal, 1 Udel P-1700 # 0.0003 lb # 0.0156 lb

Material Battery, Raw Polysulfone

Material

5 H Top Plate annd Riser Asm. H Top Plate 1 # 0.0235 lb # 1.2220 lb

annd Riser 

Asm.

6 H Riser, Top, Outer H Riser, Top, 1 Steel, Ni # 0.0099 lb # 0.5148 lb

Outer Plated

7 H Riser, Top, Outer, Stamped H Riser, Top, 1 Steel, Ni # 0.0099 lb #

Outer, Plated

Stamped

8

H Riser, Top, Outer, Raw H Riser, Top, 1 Steel, Ni Plated # 0.0099 lb #

Material Outer, Raw 

Material

6 H Top Plate Asm. H Top Plate 1 # 0.0134 lb # 0.6968 lb

Asm.

7 H Top Plate H Top Plate 1 Steel, Ni # 0.0112 lb #

Plated

8 H Top Plate, Raw Material H Top Plate, 1 Steel - 1018 # 0.0112 lb #

Raw Material

7 H Spring, Vent, Battery H Spring, Vent, 1 Commodity # 0.0006 lb #

Battery Pricing
Design Profit

®

Page 9 of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

7 H Valve, Vent, Battery H Valve, Vent, 1 SBR coated St # 0.0003 lb

Battery Steel

8 H Valve, Vent, Battery Material H Valve, Vent, 1 SBR coated St # 0.0003 lb #

Battery Material Steel

7 H Vent Cover H Vent Cover 1 Steel, Ni # 0.0013 lb #

Plated

8 H Vent Cover, Raw Material H Vent Cover, 1 Steel, Ni Plated # 0.0013 lb #

Raw Material

5 H Large Seal, Battery H Large Seal, 1 Polyphthalami # 0.0008 lb # 0.0416 lb

Battery de (PPA)

6 H Large Seal, Battery, Raw H Large Seal, 1 Polyphthalamid # 0.0008 lb # 0.0416 lb

Material Battery, Raw e (PPA)

Material

4 H Spacer, Battery, End H Spacer, 1 LDPE # 0.0024 lb # 0.1248 lb

Battery, End

5 H Spacer, Battery, End H Spacer, 1 LDPE # 0.0024 lb # 0.1248 lb

Battery, Raw 

Material

3 H Battery Case Half Black H Battery Case 1 # 0.1630 lb # 4.2380 lb

Half Black

4 H Battery Case Half Black, H Battery Case 1 PPE+PS+PA # 0.1630 lb # 4.2380 lb

Raw Material Half Black, Raw 

Material

2 H End Cap Battery Pack H End Cap 1 # 1.3500 lb # 1.3500 lb

Battery Pack

3 H End Cap Battery Pack, H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Washed Battery Pack, #

Washed

4 H End Cap Battery Pack, H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Machined Battery Pack, #

Machined

5 H End Cap Battery Pack, H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Trimmed Battery Pack, #

Trimmed

6 H End Cap Battery Pack, Inj. H End Cap 1 Aluminum - # 1.3400 lb # 1.3400 lb

Molded Battery Pack, #

Inj. Molded

7 H End Cap Battery Pack H End Cap 1 Aluminum - 380 # 1.3400 lb #

Battery Pack, 

Raw Material

3 H Seal End Cap H Seal End Cap 1 Urethane Foam # 0.0100 lb # 0.0100 lb

Design Profit®
Page 

# of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

2 H Bolt Battery End Cap to H Bolt, Battery 2 Commodity # 0.0320 lb # 0.0640 lb

inner rod End Cap to Pricing

Inner Rod

2 H Rod Battery Support, End H Rod Battery 2 # 0.8950 lb # 1.7900 lb

to End, Washed Support, End 

to End, 

Washed

3 H Rod Battery Support, End H Rod Battery 1 Aluminum - # 0.8950 lb # 1.7900 lb

to End, Deburred Support, End 6061-T6

to End, 

Deburred

4 H Rod Battery Support, End H Rod Battery 1 # 0.8950 lb # 1.7900 lb

to End, Machined Support, End 

to End, 

Machined

5 H Rod Battery Support, End to H Rod Battery 1 Aluminum - # 0.8950 lb # 1.7900 lb

End, Bar Stock Support, End to 6061-T6

End, Bar Stock

2 H Harness Battery Pack, H Harness 1 # 2.4314 lb # 2.4314 lb

Asm. Battery Pack, 

Asm.

3 H Battery Bus Bar Cap Top H Battery Bus 1 # 0.3545 lb # 0.3545 lb

LH Asm Bar Cap Top 

LH Asm

4 H-Cover Bus Bar Cap Top H-Cover Bus 3 Polyester # 0.1114 lb # 0.3342 lb

Bar Cap Top (PBT)

5

H-Cover Bus Bar Cap H-Cover Bus 1 Polyester (PBT) # 0.1114 lb # 0.3342 lb

Top-Material Bar Cap 

Top-Material

4 H-Cover Bus Bar End Cap H-Cover Bus 1 Polyester # 0.0203 lb # 0.0203 lb

Top LH Bar End Cap (PBT)

Top LH

5

H-Cover Bus Bar LH End Cap H-Cover Bus 1 Polyester (PBT) # 0.0203 lb # 0.0203 lb

Top-Material Bar LH End 

Cap 

Top-Material

3 H Harness, Batt Pack Temp H Harness, 1 Commodity # 0.6537 lb # 0.6537 lb

Sensing Batt Pack Pricing

Temp Sensing

3 H Sensor, Batt Pack Air H Sensor, Batt 1 Commodity # 0.0213 lb # 0.0213 lb

Temp Pack Air Temp Pricing
Design Profit

®

Page # of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H Harness, Batt Pack H Harness, 1 Commodity 0.6800 lb 0.6800 lb

Voltage Sensing Batt Pack Pricing

Voltage 

Sensing

3 H Battery Bus Bar Cap Top H Battery Bus 1 # 0.3635 lb # 0.3635 lb

RH Asm Bar Cap Top 

RH Asm

4 H-Cover Bus Bar Cap Top H-Cover Bus 3 Polyester # 0.1114 lb # 0.3342 lb

Bar Cap Top (PBT)

5

H-Cover Bus Bar Cap H-Cover Bus 1 Polyester (PBT) # 0.1114 lb # 0.3342 lb

Top-Material Bar Cap 

Top-Material

4 H-Cover Bus Bar RH End H-Cover Bus 1 Polyester # 0.0293 lb # 0.0293 lb

Cap Top Bar RH End (PBT)

Cap Top

5

H-Cover Bus Bar RH End Cap H-Cover Bus 1 Polyester (PBT) # 0.0293 lb # 0.0293 lb

Top-Material Bar RH End 

Cap 

Top-Material

3 H Tape 9", Bat Pack Harness H Tape 9", Bat 1 Commodity # 0.0015 lb # 0.0015 lb

Secure Pack Harness Pricing

Secure

3 H Bus Bar Cell Row Top H Bus Bar Cell # Copper, Ni # 0.0142 lb # 0.3408 lb

Connector Row Top Plated

Connector

4 H Bus Bar Cell Row Top, H Bus Bar Cell 1 Copper, Ni # 0.0142 lb # 0.3408 lb

Stamped Row Top, Plated

Stamped

5 H Bus Bar Cell Row Top, Raw H Bus Bar Cell 1 Copper, Ni # 0.0142 lb # 0.3408 lb

Material Row Top, Raw Plated

Material

3 H Bus Bar Cell to Cell Top H Bus Bar Cell 1 Commodity # 0.0161 lb # 0.0161 lb

to Cell Top Pricing

4 H Bus Bar cell to cell top, H Bus Bar cell 1 Commodity # 0.0161 lb # 0.0161 lb

Stamped to cell top, Pricing

Stamped

5 H Bus Bar cell to cell top, Raw H Bus Bar cell 1 Commodity # 0.0161 lb # 0.0161 lb

Material to cell top, Raw Pricing

Material

2 H Bolt Battery Terminal Power H Bolt Battery # Commodity # 0.0060 lb # 0.3000 lb

Leads Terminal Pricing

Bottom

Design Profit®
Page 

# of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Cable Battery to H Cable 1 # 0.2628 lb # 0.2628 lb

Distribution Module, Asm. Battery to 

Distribution 

Module, Asm.

3 H Cover, Positive, Battery H Cover, 1 # 0.0219 lb # 0.0219 lb

Cable Positive, 

Battery Cable

4 H Cover, Positive, Battery H Cover, 1 Polyester (PBT) # 0.0219 lb # 0.0219 lb

Cable-Material Positive, 

Battery 

Cable-Material

3 H Cable Battery to H Cable 1 # 0.2409 lb # 0.2409 lb

Distribution Module Battery to 

Distribution 

Module

2 H Bolt Battery Terminal Power H Bolt Battery 1 Commodity # 0.0060 lb # 0.0060 lb

Leads Terminal Pricing

Bottom

2 H Cable Battery to Service H Cable 1 # 0.5741 lb # 0.5741 lb

Plug, Asm. Battery to 

Service Plug, 

Asm.

3 H Service Plug Base, Asm. H Service Plug 1 # 0.1951 lb # 0.1951 lb

Base, Asm.

4 H Service Plug Base H Service Plug 1 PBT-GF20 # 0.1950 lb # 0.1950 lb

Base

5 H Service Plug Base-Material H Service Plug 1 PBT GF20 # 0.1950 lb # 0.1950 lb

Base-Material

4 H Foam Seal, Service Plug H Foam Seal, 1 Commodity # 0.0001 lb # 0.0001 lb

Service Plug Pricing

3 H A Cable Battery to Service H A Cable 1 Commodity # 0.2065 lb # 0.2065 lb

Plug, Asm Battery to Pricing

Service Plug, 

Asm

3 H B Cable Battery to Service H B Cable 1 Commodity # 0.1608 lb # 0.1608 lb

Plug, Asm Battery to Pricing

Service Plug, 

Asm

3 H Retainer Clip, Cable H Retainer 1 # 0.0117 lb # 0.0117 lb

Battery to Service Plug Clip, Cable 

Battery to 

Service Plug

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H Retainer Clip, Cable Battery H Retainer Clip, 1 Polyester (PBT) # 0.0117 lb

to Service Plug-Mat Cable Battery to 

Service 

Plug-Mat

2 H Bolt Battery Terminal Power H Bolt Battery 1 Commodity # 0.0060 lb # 0.0060 lb

Leads Terminal Pricing

Bottom

2 H Battery Cable Clip H Battery 3 # 0.0120 lb # 0.0360 lb

Cable Clip

3 H Battery Cable Clip, Raw H Battery Cable 1 PP - TD20 # 0.0120 lb # 0.0360 lb

Material Clip, Raw 

Material

2 H Battery Bus Bar, Cell to H Battery Bus 1 # 0.0540 lb # 0.0540 lb

Cell, Bottom, Short, As Bar, Cell to 

Cell, Bottom, 

Short, As

3 H Bus Bar Cover Bottom H Bus Bar 1 Polyester # 0.0256 lb # 0.0256 lb

Short Cover Bottom (PBT)

Short

4

H Bus Bar Cover Bottom H Bus Bar 1 Polyester (PBT) # 0.0256 lb # 0.0256 lb

Short-Material Cover Bottom 

Short-Material

3 H Bus Bar Cell Row Bottom H Bus Bar Cell 2 Copper, Ni # 0.0142 lb # 0.0284 lb

Connector Row Bottom Plated

Connector

4 H Bus Bar Cell Row H Bus Bar Cell 1 Commodity # 0.0142 lb # 0.0284 lb

Bottom-Washed Row Pricing

BottomWashed

5 H Bus Bar Cell Row Bottom, H Bus Bar Cell 1 Copper, Ni # 0.0142 lb # 0.0284 lb

Material Row Bottom, Plated

Material

2 H Battery Bus Bar, Cell to H Battery Bus # # 0.0689 lb # 0.8268 lb

Cell, Bottom, Asm. Bar, Cell to 

Cell, Bottom, 

Asm.

3 H Bus Bar Cover/Cap Bottom H Bus Bar 1 Polyester # 0.0405 lb # 0.4860 lb

Long Cover/Cap (PBT)

Bottom Long

4

H Bus Bar Cover/Cap Bottom H Bus Bar 1 Polyester (PBT) # 0.0405 lb # 0.4860 lb

Long-Material Cover/Cap 

Bottom 

Long-Material

Design Profit®
Page 

# of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H Bus Bar Cell Row Bottom H Bus Bar Cell 2 Copper, Ni 0.0142 lb 0.3408 lb

Connector Row Bottom Plated

Connector

4 H Bus Bar Cell Row H Bus Bar Cell 1 Commodity # 0.0142 lb # 0.3408 lb

Bottom-Washed Row Pricing

BottomWashed

5 H Bus Bar Cell Row Bottom, H Bus Bar Cell 1 Copper, Ni # 0.0142 lb # 0.3408 lb

Material Row Bottom, Plated

Material

2 H Bolt Battery Terminal Bottom H Bolt Battery # Commodity # 0.0060 lb # 0.3120 lb

Terminal Pricing

Bottom

2 H Terminal Cover, Bat. Pack, H Terminal 1 # 0.0202 lb # 0.0202 lb

Bottom, Asm. Cover, Bat. 

Pack, Bottom, 

Asm.

3 H Bus Bar Cover/Cap Bottom H Bus Bar 1 Polyester (PBT) # 0.0202 lb # 0.0202 lb

Short-Material Cover/Cap 

Bottom 

Short-Material

2 H Cover Battery Pack Rear, H Cover 1 Galvinized # 5.3152 lb # 5.3152 lb

Asm. Battery Pack Steel - G60

Rear, Asm.

3 H Cover Battery Pack Rear, H Cover 1 Galvinized # 5.2852 lb # 5.2852 lb

w studs Battery Pack Steel - G60

Rear, w studs

4 H Cover Battery Pack Rear, H Cover 1 Galvinized # 5.1720 lb # 5.1720 lb

Stamped Battery Pack Steel - G60

Rear, Stamped

5 H Cover Battery Pack Rear H Cover Battery 1 Galvinized # 5.1720 lb # 5.1720 lb

(module mnt side) Pack Rear, Steel - G60

Raw Material

4 H Short Stud Battery Pack H Short Stud 7 Commodity # 0.0128 lb # 0.0896 lb

Module Battery Pack Pricing

Module

4 H Weld Nut - Battery Pack H Weld Nut, 4 Commodity # 0.0059 lb # 0.0236 lb

Module Battery Pack Pricing

Module

3 H Edge Seal Cover Battery H Edge Seal 1 Commodity # 0.0300 lb # 0.0300 lb

Pack Rear Mod Cover Battery Pricing

Pack Front

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

2 H Bolt, Cover to Inner Support H Bolt, Cover to # Commodity # 0.0060 lb # 0.0960 lb

Bar Inner Support Pricing

Bar

2 H Bolt Battery Pack End Cover H Bolt Battery 8 Commodity # 0.0100 lb # 0.0800 lb

Pack End Pricing

Cover

2 H Cover Battery Pack Front, H Cover 1 Galvinized # 5.5523 lb # 5.5523 lb

Asm. Battery Pack Steel - G60

Front, Asm.

3 H Cover Battery Pack Front, H Cover 1 Galvinized # 5.4526 lb # 5.4526 lb

Welded Battery Pack Steel - G60

Front, Welded

4 H Cover Battery Pack Front, H Cover 1 Galvinized # 5.1010 lb # 5.1010 lb

Bracket Asm. Battery Pack Steel - G60

Front, Bracket 

Asm.

5 H Cover Battery Pack Front, H Cover 1 Galvinized # 4.9400 lb # 4.9400 lb

Stamped Battery Pack Steel - G60

Front, 

Stamped

6 H Cover Battery Pack Front, H Cover Battery 1 Galvinized # 4.9400 lb # 4.9400 lb

Raw Material Pack Front, Steel - G60

Raw Material

5 H Hat Brkt - Cover Battery H Hat Brkt - 1 Galvinized # 0.0728 lb # 0.0728 lb

Pack Front, Stamped Cover Battery Steel - G60

Pack Front, 

Stamped

6 H Hat Brkt - Cover Battery H Hat Brkt - 1 Galvinized # 0.0728 lb # 0.0728 lb

Pack Front, Raw Materia Cover Battery Steel - G60

Pack Front, 

Raw Materia

5 H Tongue Brkt - Cover H Tongue Brkt 3 Galvinized # 0.0294 lb # 0.0882 lb

Battery Pack Front, Stamped - Cover Battery Steel - G60

Pack Front, 

Stamped

6 H Tongue Brkt - Cover Battery H Tongue Brkt - 1 Galvinized # 0.0294 lb # 0.0882 lb

Pack Front, Raw Mate Cover Battery Steel 

Pack Front, 

Raw Mate

4 H Long Stud Battery Pack H Long Stud # Commodity # 0.0165 lb # 0.1980 lb

Module Cover Battery Pack Pricing

Module Cover

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H Short Stud Battery Pack H Short Stud 6 Commodity # 0.0128 lb

Module Battery Pack Pricing

Module

4 H Short Stud Battery Pack H Short Stud 6 Commodity # 0.0128 lb # 0.0768 lb

Module Battery Pack Pricing

Module

3 H Spcr Nuts - Cover/Bracket H Spcr Nuts - 2 Commodity # 0.0021 lb # 0.0042 lb

Service Plug Cover/Bracket Pricing

Service Plug

3 H Brkt Harn Pass thru Seal H Brkt Harn 1 Polyurethane # 0.0350 lb # 0.0350 lb

-Battery Pack Front Pass thru Seal 

-Battery Pack 

Front

3 H Edge Seal Cover Battery H Edge Seal 1 Commodity # 0.0300 lb # 0.0300 lb

Pack Front Cover Battery Pricing

Pack Front

3 H Rear Edge Seal Cover H Rear Edge 1 Commodity # 0.0300 lb # 0.0300 lb

Battery Pack Front Seal Cover Pricing

Battery Pack 

Front

3 H Sticker, Cover Battery Pack, H Sticker, 1 Commodity # 0.0005 lb # 0.0005 lb

Rear Cover Battery Prcing

Pack, Rear

2 H Bolt Cover to inner support H Bolt, Cover to 6 Commodity # 0.0060 lb # 0.0360 lb

bar Inner Support Pricing

Bar

2 H Nut Cover to Cover - Battery H Nut Cover 6 Commodity # 0.0080 lb # 0.0480 lb

Pack Battery Power Pricing

Distribution

2 H Bolt Battery Pack End Cover H Bolt Battery # Commodity # 0.0100 lb # 0.1000 lb

Pack End Pricing

Cover

2 H Power Distribution H Power 1 # 5.1560 lb # 5.1560 lb

Module, Asm. Distribution 

Module, Asm.

3 H Base Asm, PDM H Base Asm, 1 PA 66 (GF15 + # 1.2977 lb # 1.2977 lb

PDM M25)

4 H Base, PDM-Molding H Base, 1 PA 66 (GF15 + # 1.1450 lb # 1.1450 lb

PDM-Molding M25)

5 H Base, PDM-Material H Base, 1 PA 66 (GF15 + # 0.9050 lb # 0.9050 lb

PDM-Material M25)

5 H Brass Insert, PDM Case H Brass Insert, 4 Commodity # 0.0100 lb # 0.0400 lb

PDM Case Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Large Stud, PDM Case H Large Stud, 4 Commodity # 0.0400 lb #

PDM Case Pricing

5 H Small Stud, PDM Case H Small Stud, 2 Commodity # 0.0200 lb # 0.0400 lb

PDM Case Pricing

4 H Potted PCB & Harness H Potted PCB 1 # 0.0789 lb # 0.0789 lb

Asm & Harness 

Asm

5 H PCB Asm, Potted PCB & H PCB Asm, 1 # 0.0499 lb # 0.0499 lb

Harness Asm Potted PCB & 

Harness Asm

6 H FR4, Potted PCB H FR4, Potted 1 Commodity # 0.0147 lb # 0.0147 lb

PCB Pricing

6 H Capacitor, Potted PCB H Capacitor, 2 Commodity # 0.0176 lb # 0.0352 lb

Potted PCB Pricing

5 H PCB Bracket, Potted PCB H PCB 1 Copper, Ni # 0.0110 lb # 0.0110 lb

& Harness Asm Bracket, Plated

Potted PCB & 

Harness Asm

6 H PCB Bracket, Potted PCB H PCB 1 Copper, Ni # 0.0110 lb # 0.0110 lb

& Harn Asm, Stamped Bracket, Plated

Potted PCB & 

Harn Asm, 

Stamped

7 H PCB Bracket, Potted PCB & H PCB Bracket, 1 Copper, Ni # 0.0110 lb #

Harn Asm, Material Potted PCB & Plated

Harn Asm, 

Material

5 H Harness Asm, Potted PCB H Harness 1 Commodity # 0.0180 lb # 0.0180 lb

& Harness Asm Asm, Potted Pricing

PCB & 

Harness Asm

4 H Potting Compound, PCB H Potting 1 Commodity # 0.0738 lb # 0.0738 lb

Asm Compound, Pricing

PCB Asm

3 H Slide Brush Clip, PDM H Slide Brush 2 Commodity # 0.0021 lb # 0.0042 lb

Clip, PDM Pricing

3 H Resistor Harness Asm H Resistor 1 # 0.2595 lb # 0.2595 lb

Harness Asm

4 H Resistor Harness Bracket, H Resistor 1 # 0.0566 lb # 0.0566 lb

PDM Harness 

Bracket, PDM

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Resistor Harness Bracket, H Resistor # 0.0566 lb #

PDM-Stamping Harness 

Bracket, 

PDM-Stamping

6 H Resistor Harness Bracket, H Resistor 1 Galvinized # 0.0566 lb # 0.0566 lb

PDM-Material Harness Steel - G60

Bracket, 

PDM-Material

4 H Resistor, PDM H Resistor, 1 Commodity # 0.1608 lb # 0.1608 lb

PDM Pricing

4 H Resistor Harness Wire H Resistor 1 # 0.0421 lb # 0.0421 lb

Asm Harness Wire 

Asm

3 H Screw 2, PDM H Screw 2, 2 Commodity # 0.0015 lb # 0.0030 lb

PDM Pricing

3 H Charging & Relay Harness H Charging & 1 # 0.0779 lb # 0.0779 lb

Asm Relay Harness 

Asm

3 H Relay Harness Asm H Relay 1 # 0.0593 lb # 0.0593 lb

Harness Asm

3 H Zip Tie, PDM H Zip Tie, PDM 1 Commodity # 0.0003 lb # 0.0003 lb

Pricing

3 H 40A Fuse, PDM H 40A Fuse, PDM H 40A Fuse, H 40A Fuse, 1 Commodity Commodity # 0.0221 lb 0.0221 lb # 0.0221 lb 0.0221 lb

PDM Pricing

3 H Bracket 1, PDM H Bracket 1, 1 Copper, Ni # 0.0108 lb # 0.0108 lb

PDM Plated

4 H Bracket 1, PDM-Stamping H Bracket 1, 1 Copper, Ni # 0.0108 lb # 0.0108 lb

PDM-Stamping Plated

5 H Bracket 1, PDM-Material H Bracket 1, 1 Copper, Ni # 0.0108 lb # 0.0108 lb

PDM-Material Plated

3 H Relay, PDM H Relay, PDM 2 Commodity # 0.5201 lb # 1.0402 lb

Pricing

3 H Screw 1, PDM H Screw 1, 4 Commodity # 0.0056 lb # 0.0224 lb

PDM Pricing

3 H Relay, PDM H Relay, PDM 1 Commodity # 0.5201 lb # 0.5201 lb

Pricing

3 H Screw 1, PDM H Screw 1, 2 Commodity # 0.0056 lb # 0.0112 lb

PDM Pricing

3 H Bracket 4, PDM H Bracket 4, 1 Copper, Ni # 0.0327 lb # 0.0327 lb

PDM Plated

4 H Bracket 4, PDM-Stamping H Bracket 4, 1 Copper, Ni # 0.0327 lb # 0.0327 lb

PDM-Stamping Plated

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Bracket 4, PDM-Material H Bracket 4, 1 Copper, Ni # 0.0327 lb #

PDM-Material Plated

3 H Bracket 5, PDM H Bracket 5, 1 Copper, Ni # 0.0432 lb # 0.0432 lb

PDM Plated

4 H Bracket 5, PDM-Stamping H Bracket 5, 1 Copper, Ni # 0.0432 lb # 0.0432 lb

PDM-Stamping Plated

5 H Bracket 5, PDM-Material H Bracket 5, 1 Copper, Ni # 0.0432 lb # 0.0432 lb

PDM-Material Plated

3 H Current Sensor, PDM H Current 1 Commodity # 0.1556 lb # 0.1556 lb

Sensor, PDM Pricing

3 H Screw 2, PDM H Screw 2, 2 Commodity # 0.0015 lb # 0.0030 lb

PDM Pricing

3 H Screw 3, PDM H Screw 3, 4 Commodity # 0.0052 lb # 0.0208 lb

PDM Pricing

3 H Bracket 2, PDM H Bracket 2, 1 Copper, Ni # 0.0268 lb # 0.0268 lb

PDM Plated

4 H Bracket 2, PDM-Stamping H Bracket 2, 1 Copper, Ni # 0.0268 lb # 0.0268 lb

PDM-Stamping Plated

5 H Bracket 2, PDM-Material H Bracket 2, 1 Copper, Ni # 0.0268 lb # 0.0268 lb

PDM-Material Plated

3 H Bracket 3, PDM H Bracket 3, 1 Copper, Ni # 0.0700 lb # 0.0700 lb

PDM Plated

4 H Bracket 3, PDM-Stamping H Bracket 3, PDM-Stamping H Bracket 3, H Bracket 3, 1 Copper, Ni Copper, Ni # 0.0700 lb 0.0700 lb # 0.0700 lb 0.0700 lb

PDM-Stamping Plated

5 H Bracket 3, PDM-Material H Bracket 3, 1 Copper, Ni # 0.0700 lb # 0.0700 lb

PDM-Material Plated

3 H Screw 3, PDM H Screw 3, 2 Commodity # 0.0052 lb # 0.0104 lb

PDM Pricing

3 H Flange Nut 1, PDM H Flange Nut 1, 2 Commodity # 0.0146 lb # 0.0292 lb

PDM Pricing

3 H Case, PDM H Case, PDM 1 # 0.6638 lb # 0.6638 lb

4 H Case, PDM-Welding H Case, 1 # 0.6638 lb # 0.6638 lb

PDM-Welding

5 H Case, PDM-Stamping H Case, 1 # 0.6232 lb # 0.6232 lb

PDM-Stamping

6 H Case, PDM-Material H Case, 1 Galvinized # 0.6232 lb # 0.6232 lb

PDM-Material Steel - G60

5 H Weld Nut, PDM H Weld Nut, 7 Commodity # 0.0058 lb # 0.0406 lb

PDM Pricing

3 H Screw 4, PDM H Screw 4, 1 Commodity # 0.0097 lb # 0.0097 lb

PDM Pricing

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H HV/LC Harness Asm H HV/LC 1 0.1967 lb 0.1967 lb

Harness Asm

4 H HV/LC Cable Conn Body H DC-DC High 1 # 0.0980 lb # 0.0980 lb

Power Cable 

Conn Body

5 H HV/LC Cable Conn H DC-DC High 2 Steel - 1008 # 0.0055 lb # 0.0110 lb

Bushing Pwr Cable 

Conn Bushing

6 H HV/LC Cable Conn H DC-DC High 1 Steel - 1008 # 0.0055 lb # 0.0110 lb

Bushing, Machined Pwr Cable 

Conn Bushing, 

Machined

7 H HV/LC Cable Conn Bushing, H DC-DC High 1 Steel - 1008 # 0.0055 lb #

Material Pwr Cable 

Conn Bushing, 

Material

5 H HV/LC Cable Conn Body, H DC-DC High 1 PBT GF15 # 0.0870 lb # 0.0870 lb

Material Power Cable 

Conn Body, 

Material

4 H HV/LC Cable Conn Sleeve H DC Power 2 Stainless Steel # 0.0111 lb # 0.0222 lb

Asm Conn Sleeve 

Asm

5 H HV/LC Cable Conn Sleeve, H DC Power 1 Stainless Steel # 0.0105 lb # 0.0210 lb

Washed Conn Sleeve, #

Washed

6 H HV/LC Cable Conn Sleeve, H DC Power 1 Stainless Steel # 0.0105 lb # 0.0210 lb

Stamped Conn Sleeve, #

Stamped

7 H HV/LC Cable Conn Sleeve, H DC Power 1 Stainless Steel # 0.0105 lb #

Material Conn Sleeve, #

Material

5 H HV/LC Cable Conn Sleeve H DC Power 1 Commodity # 0.0006 lb # 0.0012 lb

Seal Conn Sleeve Pricing

Seal

4 H HV/LC Pwr Feed Wire Term H DC Pwr Feed 2 SBR # 0.0025 lb # 0.0050 lb

Seal Wire Term 

Seal

5 H HV/LC Pwr Feed Wire Term H DC Pwr Feed 1 SBR # 0.0025 lb # 0.0050 lb

Seal, Material Wire Term 

Seal, Material

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H HV/LC Batt Pack Sense H DC Internal 1 Commodity # 0.0008 lb

Harness, O Ring Grd Wire, O Pricing

Ring

4 H HV/LC Power Feed Wire, H HV/LC 1 Commodity # 0.0309 lb # 0.0309 lb

Long Power Feed Pricing

Wire, Long

4 H HV/LC Power Feed Wire, H HV/LC 1 Commodity # 0.0198 lb # 0.0198 lb

Short Power Feed Pricing

Wire, Short

4 H HV/LC Power Feed Wire H DC Power 2 Commodity # 0.0002 lb # 0.0003 lb

TPA Feed Wire TPA Pricing

4 H HV/LC Batt Pack Sense H HV/LC Batt 1 Commodity # 0.0188 lb # 0.0188 lb

Conn Harness Pack Sense Pricing

Conn Harness

4 H HV/LC Internal Grd Wire, H DC Internal 1 Commodity # 0.0009 lb # 0.0009 lb

TPA Grd Wire, TPA Pricing

3 H HV/HC Harness Asm H HV/HC 1 # 0.4574 lb # 0.4574 lb

Harness Asm

4 H HV/HC Cable Conn Body H HV/HC Cable 1 # 0.1925 lb # 0.1925 lb

Conn Body

5 H HV/HC Cable Conn H DC-DC High 3 Steel - 1008 # 0.0055 lb # 0.0165 lb

Bushing Pwr Cable 

Conn Bushing

6 H HV/HC Cable Conn H DC-DC High 1 Steel - 1008 # 0.0055 lb # 0.0165 lb

Bushing, Machined Pwr Cable 

Conn Bushing, 

Machined

7 H HV/HC Cable Conn Bushing, H DC-DC High 1 Steel - 1008 # 0.0055 lb #

Material Pwr Cable 

Conn Bushing, 

Material

5 H HV/HC Cable Conn Body, H HV/HC Cable 1 PBT GF15 # 0.1760 lb # 0.1760 lb

Material Conn Body, 

Material

4 H HV/HC Power Conn Sleeve H HV/HC 1 Stainless Steel # 0.0299 lb # 0.0299 lb

RH Asm Power Conn 

Sleeve RH 

Asm

5 H HV/HC Power Conn Sleeve H HV/HC 1 Stainless Steel # 0.0283 lb # 0.0283 lb

RH, Washed Power Conn #

Sleeve RH, 

Washed

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H HV/HC Power Conn Sleeve H HV/HC 1 Stainless Steel # 0.0283 lb #

RH, Stamped Power Conn #

Sleeve RH, 

Stamped

7 H HV/HC Power Conn Sleeve H HV/HC 1 Stainless Steel # 0.0283 lb #

RH, Material Power Conn #

Sleeve RH, 

Material

5 H HV/HC Power Conn Sleeve H HV/HC 1 Commodity # 0.0016 lb # 0.0016 lb

Seal Power Conn Pricing

Sleeve Seal

4 H HV/HC Power Conn Sleeve H HV/HC 1 Stainless Steel # 0.0299 lb # 0.0299 lb

LH Asm Power Conn 

Sleeve LH 

Asm

5 H HV/HC Power Conn Sleeve H HV/HC 1 Stainless Steel # 0.0283 lb # 0.0283 lb

LH, Washed Power Conn #

Sleeve LH, 

Washed

6 H HV/HC Power Conn Sleeve H HV/HC 1 Stainless Steel # 0.0283 lb # 0.0283 lb

LH, Stamped Power Conn #

Sleeve LH, 

Stamped

7 H HV/HC Power Conn Sleeve H HV/HC Power Conn Sleeve H HV/HC H HV/HC 1 Stainless Steel Stainless Steel # 0.0283 lb 0.0283 lb #

LH, Material Power Conn #

Sleeve LH, 

Material

5 H HV/HC Power Conn Sleeve H HV/HC 1 Commodity # 0.0016 lb # 0.0016 lb

Seal Power Conn Pricing

Sleeve Seal

4 H HV/HC Pwr Feed Wire H HV/HC Pwr 2 SBR # 0.0080 lb # 0.0160 lb

Term Seal Feed Wire 

Term Seal

5 H HV/HC Pwr Feed Wire Term H HV/HC Pwr 1 SBR # 0.0080 lb # 0.0160 lb

Seal, Material Feed Wire 

Term Seal, 

Material

4 H HV/HC Control Harness, H HV/HC 1 Commodity # 0.0050 lb # 0.0050 lb

Seal Control Pricing

Harness, Seal

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H HV/HC Control Harness, H HV/HC 1 Commodity # 0.0050 lb #

Seal Material Control Pricing

Harness, Seal 

Material

4 H HV/HC Power Feed Wire H HV/HC 2 Commodity # 0.0790 lb # 0.1580 lb

Power Feed Pricing

Wire

4 H HV/HC Pwr Conn Ground H HV/HC Pwr 2 Stainless Steel # 0.0067 lb # 0.0134 lb

Sleeve Conn Ground 

Sleeve

5 H HV/HC Pwr Conn Ground H HV/HC Pwr 1 Stainless Steel # 0.0067 lb # 0.0134 lb

Sleeve, Stamped Conn Ground #

Sleeve, 

Stamped

6 H HV/HC Pwr Conn Ground H HV/HC Pwr 1 Stainless Steel # 0.0067 lb # 0.0134 lb

Sleeve, Material Conn Ground #

Sleeve, Material

4 H HV/HC Control Harness H HV/HC 1 Commodity # 0.0119 lb # 0.0119 lb

Control Pricing

Harness

4 H HV/HC Control Harness, H HV/HC 1 Commodity # 0.0003 lb # 0.0003 lb

TPA Seal Control Pricing

Harness, TPA 

Seal

4 H HV/HC Control Harness, H HV/HC 1 Commodity # 0.0005 lb # 0.0005 lb

TPA Control Pricing

Harness, TPA

3 H Screw 5, PDM H Screw 5, 5 Commodity # 0.0149 lb # 0.0745 lb

PDM Pricing

3 H Flange Nut 1, PDM H Flange Nut 1, 2 Commodity # 0.0146 lb # 0.0292 lb

PDM Pricing

3 H Flange Nut 2, PDM H Flange Nut 2, 2 Commodity # 0.0000 lb # 0.0000 lb

PDM Pricing

3 H Slide Brush Clip, PDM H Slide Brush 2 Commodity # 0.0021 lb # 0.0042 lb

Clip, PDM Pricing

2 H Nut Power Distribution H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb

Module Battery Power Pricing

Distribution

2 H Nut Battery Pack Cable to H Nut Battery 2 Commodity # 0.0140 lb # 0.0280 lb

Power Distribution box Pack Cable to Pricing

Power 

Distribution box

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Cover/Bracket Service H 1 Galvinized # 0.4022 lb # 0.4022 lb

Plug, Asm. Cover/Bracket Steel - G60

Service Plug, 

Asm.

3 H Cover/Bracket Service H 1 Galvinized # 0.4020 lb # 0.4020 lb

Plug, Stamped Cover/Bracket Steel - G60

Service Plug, 

Stamped

4 H Cover/Bracket Service Plug, H 1 Galvinized # 0.4020 lb # 0.4020 lb

Raw Material Cover/Bracket Steel - G60

Service Plug, 

Raw Material

3 H Cover/Bracket Service Plug H 2 Commodity # 0.0001 lb # 0.0002 lb

Seal Cover/Bracket Prcing

Service Plug 

Seal

2 H Screw, Cover to Service H Screw, Cover 2 Commodity # 0.0090 lb # 0.0180 lb

Plug Connector to Service Plug Pricing

Connector

2 H Nut Service Plug Cover H Nut Cover 2 Commodity # 0.0080 lb # 0.0160 lb

Battery Power Pricing

Distribution

2 H Module Battery H Module 1 # 1.6780 lb # 1.6780 lb

Management Control Battery

Management 

Control

3 H Housing Battery H Housing 1 # 0.6940 lb # 0.6940 lb

Management Control Module Battery

Management 

Control 

Module

4 H Housing Battery H Housing 1 # 0.0000 lb # 0.0000 lb

Management Control Battery

Module, Machi Management 

Control 

Module, Machi

5 H Housing Battery H Housing 1 # 0.0000 lb # 0.0000 lb

Management Control Battery

Module, Trimm Management 

Control 

Module, Trimm

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Housing Battery H Housing 1 Magnesium # 0.0000 lb #

Management Control Battery -AZ91

Module, Die C Management 

Control 

ModuleTrimme

7 H Housing Battery H Housing 1 Magnesium # 0.0000 lb #

Management Control Module, Battery -AZ91

Raw M Management 

Control Module, 

Raw 

3 H PCB Batt Mgnt Cont Mod, H PCB Battery 1 # 0.6299 lb # 0.6299 lb

Tested Management 

Control 

Module

4 H PCB Batt Mgnt Cont Mod, H PCB Batt 1 # 0.6299 lb # 0.6299 lb

Depaneled Mgnt Cont 

Mod, 

Depaneled

5 H PCB Batt Mgnt Cont Mod, H PCB Batt 1 # 0.6299 lb # 0.6299 lb

Conf Coat Mgnt Cont 

Mod, Conf 

Coat

6 H PCB Batt Mgnt Cont Mod, H PCB Batt Mgnt Cont Mod, H PCB Batt H PCB Batt 1 # 0.6299 lb 0.6299 lb # 0.6299 lb 0.6299 lb

Thru Hole Mgnt Cont 

Mod, Thru 

Hole

7 H PCB Batt Mgnt Cont Mod, H PCB Batt 1 # 0.6299 lb #

SMT Mgnt Cont 

Mod, SMT

8 H PCB Batt Mgnt Cont Mod, H PCB Batt 1 FR4 # 0.6299 lb #

FR4 Mgnt Cont 

Mod, FR4

8 H Batt Mgmt, Top, Surface H Batt Mgmt, 1 # 0.0000 lb #

Mount Top, Surface 

Mount

9 IC MCU 128K FLASH 25MHZ MC9S12KG128 1 Commodity # 0.0000 lb #

112-LQFP VPVE Pricing

9 IC MUX/DEMUX 8X1 16SOIC CD74HC4051M 2 Commodity # 0.0000 lb #

# Pricing

9 IC CAN TRANSCEIVER HS TJA1040T/VM, 2 Commodity # 0.0000 lb #

8-SOIC # Pricing

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Tot

(Total)

9 IC SERIAL A/D 12-BIT LP TLV2553IDW 2 Commodity # 0.0000 lb #

20-SOIC Pricing

9 IC REG/DRVR LDO TRACK NCV8184DR2G 1 Commodity # 0.0000 lb #

70MA 8SOIC Pricing

9 IC PROG SHUNT REG ADJ TL1431QD 1 Commodity # 0.0000 lb #

8-SOIC Pricing

9 MOSFET N-CHAN 30V 7A FDS8984 # Commodity # 0.0000 lb #

8-SOIC Pricing

9 TRANSFORMR CCFL 2.5W 1945, 0831C 1 Commodity # 0.0000 lb #

20V 5MA SMD Pricing

9 IC DECODER/DEMUX 1:8 MC74AC138D 4 Commodity # 0.0000 lb #

16-SOIC G Pricing

9 IC OPAMP QUAD R-R AD8554ARZ 1 Commodity # 0.0000 lb #

0-DRIFT 14SOIC Pricing

9 Low Dropout (LDO) Reg 765010, TI 82T, 1 Commodity # 0.0000 lb #

150mA Adj LDO C81LG4 Pricing

9 RELAY OPTO 1500V 20MA V258HC5, 1 Commodity # 0.0000 lb #

# Pricing

9 CAP TANTALUM .10UF 20V 106E, 40BA4 1 Commodity # 0.0000 lb #

10% SMD Pricing

9 Wire wound; Res 3.3 Ohms; 3R3 1 Commodity # 0.0000 lb #

Pwr Rtg 2 W Pricing

9 SMD Cap SMD Cap 55, 84, KZA 55, 84, KZA 1 Commodity Commodity # 0.0000 lb 0.0000 lb #

Pricing

9 TRANS PNP MED POWER STN817A 1 Commodity # 0.0000 lb #

SOT-223 Pricing

9 IC COMPARATOR SGL DIFF A1S, 89 6 Pin 8 Commodity # 0.0000 lb #

SOT-25F Pricing

9 IC Op Amp 014, PJ6EK, 1 Commodity # 0.0000 lb #

47816 14 Pin Pricing

9 Current Mode PWM NXP, 1 Commodity # 0.0000 lb #

Controllers N16141635, Pricing

L8A5Y107, 

Un60838 14 Pin

9 Current Mode PWM NXP, 1 Commodity # 0.0000 lb #

Controllers # Pricing

L7C3Y801, 

Un60728C 14 

Pin

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Tot

(Total)

9 IC ISOLATOR DIG 4CH 125C UM1401W, 1 Commodity # 0.0000 lb #

16SOIC TRWZ55, Pricing

#0827, 

#

Pin

9 IC OPAMP JFET R-R 3.5MHZ AD8642, A 862, 1 Commodity # 0.0000 lb #

8MSOP 459482 8 Pin Pricing

9 IC, Operational Amplifier, AD8554, A 2 Commodity # 0.0000 lb #

QUAD, CMOS #904, Pricing

P1583920.1 14 

Pin

9 RELAY OPTO 1500V 20MA M, V258HC5, 1 Commodity # 0.0000 lb #

85101 5 Pin Pricing

9 IC OPAMP CHOPPER R-R AD8552, A 1 Commodity # 0.0000 lb #

DUAL #832 8 Pin Pricing

9 IC OPAMP GP R-R 4.25MHZ OP184, E531, 1 Commodity # 0.0000 lb #

LN C5692 8 Pin Pricing

9 CAP TANTALUM 22UF 6.3V 22-25L, WO 2 4 Commodity # 0.0000 lb #

20% SMD Pin Pricing

9 IC REG/DRVR LDO TRACK MSAK, S14B 8 1 Commodity # 0.0000 lb #

70MA 8SOIC Pin Pricing

9 IC COMPARATOR SGL DIFF AP331AWRG-7 1 Commodity # 0.0000 lb #

SOT-25F Pricing

9 SMD Capacitor 55, 84, KZA cap 1 Commodity # 0.0000 lb #

Pricing

9 DIODE SCHOTTKY 30V JJ9 2 Pin 1 Commodity # 0.0000 lb #

200MA SOD123 Pricing

9 Polyester Film Cap 68nHBX1 side: 2 Commodity # 0.0000 lb #

630V .068uF 10% RIFA, PHE 426, Pricing

#

9 CRYSTAL 6.00 MHZ 20PF D9864847C 2 1 Commodity # 0.0000 lb #

SMD Pin Pricing

9 CAP TANTALUM .47UF 35V 476C, 90CM0 2 5 Commodity # 0.0000 lb #

10% SMD Pin Pricing

9 SMD Resistor # 1 Commodity # 0.0000 lb #

Pricing

9 TRANS PNP MED POWER S0031, BSP171 1 Commodity # 0.0000 lb #

SOT-223 4 Pin Pricing

9 Diode Schottky 200mA 30V ON 833, 6895 1 Commodity # 0.0000 lb #

SOD523 Pricing

9 SMD Diode 64K, 75G 4 Commodity # 0.0000 lb #

Pricing

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Tot

(Total)

9 CAP TANTALUM 4.7UF 35V 4.7-35L, W7 2 2 Commodity # 0.0000 lb #

20% SMD Pricing

9 TRANS ARRAY NPN/PNP PMLQ 1 Commodity # 0.0000 lb #

SMINI-5 Pricing

9 DIODE ZENER 4.3V 200MW H5Z 2 Commodity # 0.0000 lb #

SOT-923 Pricing

9 Digital Transistors 8G78X 5 Pin 1 Commodity # 0.0000 lb #

Pricing

9 Digital Transistor R1H 5 Pin 1 Commodity # 0.0000 lb #

Pricing

9 SMD Diode JJ8 1 Commodity # 0.0000 lb #

Pricing

9 CAP TANTALUM 10UF 6.3V 106A, 35CC4 2 Commodity # 0.0000 lb #

20% SMD Pricing

9 Capacitors and Resistors H BMCM # Commodity # 0.0000 lb #

Capacitors and Pricing

Resistors-1

8 H Batt Mgmt, Bottom, H Batt Mgmt, 1 # 0.0000 lb #

Surface Mount Bottom, 

Surface Mount

9 400 mA, 5.0 V, LDO w/Reset, NCV85065 1 Commodity # 0.0000 lb #

Delay, TO263-7 Pricing

9 DIODE ZENER 33V 3W DIODE ZENER 33V 3W SMB ON 738 R832 ON 738 R832 1 Commodity Commodity # 0.0000 lb 0.0000 lb #

Pricing

9 DIODE ZENER 4.3V 200MW 67 90 KUA 1 Commodity # 0.0000 lb #

SOT-923 Pricing

9 Capacitors and Resistors H BMCM # Commodity # 0.0000 lb #

Capacitors and Pricing

Resistors

8 H Batt Mgmt, Top, Odd Form H Batt Mgmt, 1 # 0.0000 lb #

Top, Odd Form

9 CAP 220UF 35V ELECT MVE EMVE350ADA2 3 Commodity # 0.0000 lb #

SMD 21MJA0G Pricing

7 H Batt Mgmt, Top, Thru Hole H Batt Mgmt, 1 # 0.0000 lb #

Top, Thru Hole

8 Connector H BMCM 1 Commodity # 0.0000 lb #

Connector Pricing

6 H PCB BMCM Conformal H PCB BMCM 1 # 0.0000 lb # 0.0000 lb

Coating Conformal 

Coating

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

6 H PCB BMCM Conformal H PCB BMCM 1 # 0.0000 lb #

Coating Conformal 

Coating

3 H Bolt PCB Module Battery H Bolt Cover 4 Commodity # 0.0032 lb # 0.0128 lb

System Control Module Battery Pricing

System Control

3 H Cover Module Battery H Cover 1 # 0.3285 lb # 0.3285 lb

Management Control Module 

Battery

Management 

Control

4 H Cover Module Battery H Cover 1 Aluminum - # 0.3285 lb # 0.3285 lb

Management Control, Stamped Module Battery 30xx

Management 

Control, Raw 

Mat

3 H Bolt Cover Module Battery H Bolt Cover 4 Commodity # 0.0032 lb # 0.0128 lb

System Control Module Battery Pricing

System Control

2 H Nut Module Battery H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb

Management Control Battery Power Pricing

Distribution

2 H Module Battery System H Module 1 # 1.4486 lb # 1.4486 lb

Control Battery

System 

Control

3 H Housing Battery System H Housing 1 # 0.6160 lb # 0.6160 lb

Control Module, Washed Battery

System 

Control 

Module

4 H Housing Battery System H Housing 1 Magnesium # 0.6160 lb # 0.6160 lb

Control Module, Washed Battery

System 

Control 

ModuleWashed

5 H Housing Battery System H Housing 1 Magnesium # 0.6160 lb # 0.6160 lb

Control Module, Trimmed Battery

System 

Control 

Module, 

Trimmed

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Housing Battery System H Housing 1 Magnesium # 0.6160 lb #

Control Module, Die Cast Battery

System 

Control 

Module, Die 

Cast

7 H Housing Battery System H Housing 1 Magnesium # 0.6160 lb #

Control Module, Raw Mater Battery System 

Control Module, 

Raw Mater

3 H PCB Batt Sys Ctrl Mod, H PCB Battery 1 # 0.5510 lb # 0.5510 lb

Func Test System 

Control 

Module

4 H PCB Batt Sys Ctrl Mod, H PCB Batt 1 # 0.5510 lb # 0.5510 lb

Depanel Sys Ctrl Mod, 

Depanel

5 H PCB Batt Sys Ctrl Mod, H PCB Batt 1 # 0.5510 lb # 0.5510 lb

Conformal Sys Ctrl Mod, 

Conformal

6 H PCB Batt Sys Ctrl Mod, H PCB Batt 1 # 0.5510 lb # 0.5510 lb

Thru Hole Sys Ctrl Mod, 

Thru Hole

7 H PCB Batt Sy H PCB Batt Sys Ctrl Mod, s Ctrl Mod, H PCB Batt H PCB Batt 1 # 0.5510 lb 0.5510 lb #

SMT Sys Ctrl Mod, 

SMT

8 H PCB Batt Sys Ctrl Mod, H PCB Batt 1 # 0.5510 lb #

FR4 Sys Ctrl Mod, 

FR4

8 H Batt Sys Ctrl, Top, Surface H Batt Sys 1 # 0.0000 lb #

Mount Ctrl, Top, 

Surface Mount

9 IC MCU MPC555MZP13 1 Commodity # 0.0000 lb #

2 Pricing

9 IC - DC/DC Converter LP3972SQ- 1 Commodity # 0.0000 lb #

A514/NOPB Pricing

9 IC JC84AC, 6 Commodity # 0.0000 lb #

29690, 14 Pin Pricing

9 MOSFET DN4727 3 Commodity # 0.0000 lb #

Pricing

9 IC MBV, 4 Pin 1 Commodity # 0.0000 lb #

Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Tot

(Total)

9 IC A1s, 5 Pin 1 Commodity # 0.0000 lb #

Pricing

9 Trans NPN 20V 30MA SOT23 BFS19,215 1 Commodity # 0.0000 lb #

Pricing

9 Transistor MMST6427-7 3 Commodity # 0.0000 lb #

Pricing

9 Transistor FJY3004R 8 Commodity # 0.0000 lb #

Pricing

9 MOSFET BSS84 1 Commodity # 0.0000 lb #

Pricing

9 Transistor BCW68HTA 1 Commodity # 0.0000 lb #

Pricing

9 Transistor # 1 Commodity # 0.0000 lb #

Pricing

9 IC Power Driver VND5160J-65- 2 Commodity # 0.0000 lb #

E Pricing

9 Diode SMAJ15A-TR 3 Commodity # 0.0000 lb #

Pricing

9 IC NXP 16141635 3 Commodity # 0.0000 lb #

L85Y116 Pricing

9 Transistor 9945A AT 2 Commodity # 0.0000 lb #

W85C 8 Pin Pricing

9 IC Op Amp IC Op Amp TLC22741PW TLC22741PWR 1 Commodity Commodity # 0.0000 lb 0.0000 lb #

Pricing

9 IC NXP 16173554 2 Commodity # 0.0000 lb #

L7C3Y806 Pricing

UNG0726 14 

Pin

9 IC NXP 16089550 2 Commodity # 0.0000 lb #

L8A4S208 Pricing

UNG0839H 14 

Pin

9 IC PJ6BB 27315 1 Commodity # 0.0000 lb #

14 Pin Pricing

9 IC Op Amp LM2902KAVQP 1 Commodity # 0.0000 lb #

WRQ1 Pricing

9 IC P73AB 85741 1 Commodity # 0.0000 lb #

14 Pin Pricing

9 IC - CMOS PCA2125TS/1, 1 Commodity # 0.0000 lb #

# Pricing

9 IC NCV8184DR2G 1 Commodity # 0.0000 lb #

-1 Pricing

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Tot

(Total)

9 Transistor BCR148SE632 1 Commodity # 0.0000 lb #

7 Pricing

9 Transistor MUN5312DW1 1 Commodity # 0.0000 lb #

T1G Pricing

9 Diode F2P 1 Commodity # 0.0000 lb #

Pricing

9 IC RDA 5 Pin 1 Commodity # 0.0000 lb #

Pricing

9 Diode 2 Pin H41 1 Commodity # 0.0000 lb #

Pricing

9 Resistor Array 1x4 Resistor Array 4 Commodity # 0.0000 lb #

1x4 Pricing

9 Resistors and Capacitors H BSCM # Commodity # 0.0000 lb #

Resistors and Pricing

Capacitors-1

8 H Batt Sys Ctrl, Bottom, H Batt Sys 1 # 0.0000 lb #

Surface Mount Ctrl, Bottom, 

Surface Mount

9 Resistor Array 1x4 Resistor Array 4 Commodity # 0.0000 lb #

1x4 Pricing

9 Transistor 8EZ Transistor # Commodity # 0.0000 lb #

Pricing

9 Zener Diode Zener Diode 1SMB5937BT3 1SMB5937BT3 3 Commodity Commodity # 0.0000 lb 0.0000 lb #

G Pricing

9 Zener Diode NZ9F4V3ST5G # Commodity # 0.0000 lb #

Pricing

9 Diode # 3 Commodity # 0.0000 lb #

Pricing

9 IC Can Transceiver TJA1040T/VM, 3 Commodity # 0.0000 lb #

118-1 Pricing

9 Transistor 2SC5103TLQ 1 Commodity # 0.0000 lb #

Pricing

9 Capacitors and Resistors H BSCM # Commodity # 0.0000 lb #

Resistors and Pricing

Capacitors

8 H Batt Sys Ctrl, Top, SMT H Batt Sys 1 # 0.0000 lb #

Odd Form Ctrl, Top, SMT 

Odd Form

9 Capacitor EMVE350ADA2 2 Commodity # 0.0000 lb #

21MJA0G-1 Pricing

9 Choke CM6296R-454 2 Commodity # 0.0000 lb #

Pricing

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Tot

(Total)

9 Crystal ECS-60-20-5PX 1 Commodity # 0.0000 lb #

-TR Pricing

9 Crystal ECS-80-16-7S- 1 Commodity # 0.0000 lb #

TR Pricing

7 H Batt Sys Ctrl, Top, Thru H Batt Sys 1 # 0.0000 lb #

Hole Ctrl, Top, Thru 

Hole

8 Connector H BSCM 1 Commodity # 0.0000 lb #

Connector Pricing

6 H PCB BSCM Conformal H PCB BSCM 1 # 0.0000 lb # 0.0000 lb

Coating Conformal 

Coating

6 H PCB BSCM Conformal H PCB BSCM 1 # 0.0000 lb # 0.0000 lb

Coating Conformal 

Coating

3 H Bolt PCB Module Battery H Bolt Cover 4 Commodity # 0.0032 lb # 0.0128 lb

System Control Module Battery Pricing

System Control

3 H Cover Module Battery H Cover 1 # 0.2560 lb # 0.2560 lb

System Control Module 

Battery

System 

Control

4 H Cover Module Battery H Cover 1 # 0.2560 lb # 0.2560 lb

System Control Module Battery 

System Control, 

Raw Materia

3 H Bolt Cover Module Battery H Bolt Cover 4 Commodity # 0.0032 lb # 0.0128 lb

System Control Module Battery Pricing

System Control

2 H Nut Module Battery System H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb

Control Battery Power Pricing

Distribution

2 H Cover Battery Power H Cover 1 Galvinized # 1.6157 lb # 1.6157 lb

Distribution, Asm. Battery Power Steel 

Dist., Stamped

3 H Cover Battery Power Dist., H Cover 1 Galvinized # 1.5250 lb # 1.5250 lb

Asm. Battery Power Steel 

Dist., Stamped

4 H Cover Battery Power Dist. H Cover 1 Steel - # 0.6850 lb # 0.6850 lb

Right Half Battery Power Galvinized

Dist. Right Half

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Cover Battery Power Dist. H Cover Battery 1 Steel - # 0.6850 lb #

Right Half, Raw Materi Power Dist. Galvinized

Right Half, Raw 

Materi

4 H Cover Battery Power Dist. H Cover 1 Galvinized # 0.8400 lb # 0.8400 lb

Left Half Battery Power Steel 

Dist., Welded

5 H Cover Battery Power Dist. H Cover 1 Galvinized # 0.8400 lb # 0.8400 lb

Left Half, Stamped Battery Power Steel 

Dist., Stamped

6 H Cover Battery Power Dist. H Cover Battery 1 Galvinized # 0.8400 lb # 0.8400 lb

Left Half, Raw Materia Power Dist. Left Steel 

Half, Raw 

Materia

3 H Beta Patch - Cover Battery H Beta Patch - 1 ABS Plastic # 0.0700 lb # 0.0700 lb

Power Dist. Cover Battery

Power Dist.

4 H Beta Patch - Cover Battery H Beta Patch - 1 ABS Plastic # 0.0700 lb # 0.0700 lb

Power Dist., Raw Mate Cover Battery 

Power Dist., 

Raw Mate

3 H Beta Patch Small - Cover H Beta Patch 1 ABS # 0.0150 lb # 0.0150 lb

Battery Power Dist. Small - Cover 

Battery Power 

Dist.

4 H Beta Patch Small - Cover H Beta Patch 1 ABS # 0.0150 lb # 0.0150 lb

Battery Power Dist., Ra Small - Cover 

Battery Power 

Dist., Ra

3 H Seal Cover Battery Power H Seal Cover 1 Commodity # 0.0042 lb # 0.0042 lb

Dist. Right Half Battery Power Pricing

Dist. Right Half

3 H Cover Battery Power Dist. H Cover Battery 1 Polypropylene # 0.0015 lb # 0.0015 lb

Danger Label Power Dist. 

Danger Label

2 H Ground Strap Battery Pack H Ground 1 Commodity # 0.0450 lb # 0.0450 lb

to Body, Asm. Strap Battery Pricing

Pack to Body, 

Asm.

3 H Ground Strap. Battery Pack H Ground 1 Commodity # 0.0438 lb # 0.0438 lb

Strap. Battery Pricing

Pack

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H Label, Ground Strap, Battery H Label, 1 Commodity 0.0008 lb 0.0008 lb

Pack Ground Strap, Pricing

Battery Pack

3 H Tape, Ground Strap, Battery H Tape, Ground 1 Commodity # 0.0004 lb # 0.0004 lb

Pack Strap, Battery Pricing

Pack

2 H Nut Cover Battery Power H Nut Cover 4 Commodity # 0.0080 lb # 0.0320 lb

Distribution Battery Power Pricing

Distribution

2 H Bolt Cover Battery Power H Bolt Cover 2 Commodity # 0.0130 lb # 0.0260 lb

Distribution Battery Power Pricing

Distribution

2 H Cooling Fan Module Bat H Cooling Fan 1 # 7.8982 lb # 7.8982 lb

Pack Module Bat 

Pack

3 H Battery Cooling Fan Case H Battery 1 Thermoplastic- # 3.2110 lb # 3.2110 lb

Base Cooling Fan TEO

Case Base

4 H Batt Cooling Fan Case H Batt Cooling 1 Thermoplastic # 3.1800 lb # 3.1800 lb

Base Fan Case Base - TEO

5 H Batt Cooling Fan Case Base H Batt Cooling 1

Thermoplastic - # 3.1800 lb # 3.1800 lb

Fan Case TEO

Base-Mat

4 H Foam Insulator - Batt H Foam 7 Polyurethane # 0.0040 lb # 0.0280 lb

Cooling Air Flow Vein Insulator - Batt 

Cooling Air 

Flow Vein

4 H Xmas Tree - Small H Xmas Tree - 5 Commodity # 0.0006 lb # 0.0030 lb

Small Pricing

3 H Screw - Batt. Cooling Fan H Screw - Batt. 4 Commodity # 0.0025 lb # 0.0100 lb

Case Cooling Fan Pricing

Case

3 H Battery Case Cooling Fan H Battery Case 1 Thermoplastic # 1.8640 lb # 1.8640 lb

Close Out Panel Cooling Fan 

Close Out 

Panel

4 H Batt. Case Closeout - H Batt. Case 1 Thermoplastic # 1.8300 lb # 1.8300 lb

Molded Closeout - TEO

5 H Batt. Case Closeout - H Batt. Case 1 Thermoplastic- # 1.8300 lb # 1.8300 lb

Material Closeout - TEO

Material

Design Profit®
Page 

# of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H Foam Insulator - Batt H Foam 9 Commodity # 0.0016 lb

Cooling Air Baffle Insulator - Batt Pricing

Cooling Air 

Baffle

3 H Screw - Batt. Cooling Fan H Screw - Batt. # Commodity # 0.0025 lb # 0.0275 lb

Case Cooling Fan Pricing

Case

3 H Battery Case Cooling Fan H Battery Case 1 Thermoplastic # 0.6640 lb # 0.6640 lb

Bellows Cooling Fan - TEO

Bellows

4 H Batt Case Cool. Fan H Batt Case 1 Thermoplastic # 0.6600 lb # 0.6600 lb

Bellows Cool. Fan - TEO

Bellows

5 H Batt Case Cool. Fan H Batt Case 1 Thermoplastic - # 0.6600 lb # 0.6600 lb

Bellows-material Cool. Fan TEO

BellowsMaterial

4 H Batt Case Cool Fan Bellows H Batt Case 1 Commodity # 0.0028 lb # 0.0028 lb

Foam Strip Cool Fan Pricing

Bellows Foam 

Strip

4 H Xmas Tree Fastener H Xmas Tree 1 Commodity # 0.0012 lb # 0.0012 lb

Fastener Pricing

3 H Screw - Batt. Cooling Fan H Screw - Batt. # Commodity # 0.0025 lb # 0.0250 lb

Case Cooling Fan Pricing

Case

3 H Battery Case Cooling Fan H Battery Case 1 # 1.8710 lb # 1.8710 lb

Assy Cooling Fan 

Assy

4 H Battery Case Cooling Fan H Fan Battery 1 PA66 GF30 # 0.1563 lb # 0.1563 lb

Cooling

5 H Fan Battery Cooling H Fan Battery 1 PA66 GF30 # 0.1563 lb # 0.1563 lb

Cooling

4 H Battery Cooling Fan Shaft H Battery 1 Stainless Steel # 0.0500 lb # 0.0500 lb

Cooling Fan 

Shaft

5 H Battery Cooling Fan H Battery 1 Stainless Steel # 0.0500 lb # 0.0500 lb

Shaft-Bar Stock Cooling Fan 

Shaft-Bar Stock

4 H Battery Cooling Fan Motor H Battery 1 Molded # 0.3704 lb # 0.3704 lb

Magnet Assy Cooling Fan Magnet

Motor Magnet 

Assy

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Battery Fan Motor Magnet H Battery Fan Steel Low # 0.1940 lb #

Housing Motor Magnet Carbon Draw 

Housing Quality

6 H Housing Steel Blank H Housing 1 Steel Low # 0.1940 lb # 0.1940 lb

Steel Blank Carbon Draw 

Quality

5 H Fan Motor Magnet Adhesive H Fan Motor 1 Epoxy - High # 0.0000 lb # 0.0000 lb

Magnet Strength

Adhesive

5 H Battery Fan Motor Magnet H Battery Fan 1 Molded Magnet # 0.1560 lb # 0.1560 lb

Motor Magnet

5 H Batt. Fan Motor Housing H Batt. Fan 1 Brass # 0.0198 lb # 0.0198 lb

Bushing Motor Housing 

Bushing

6 H Batt. Fan Motor Housing H Batt. Fan 1 SAE 660 # 0.0198 lb # 0.0198 lb

Bushing Motor Housing Bearing Bronze

Bushing-bar stk

5 H Batt. Fan Motor Housing H Batt. Fan 3 Commodity # 0.0002 lb # 0.0006 lb

Bushing Screw Motor Housing Pricing

Bushing Screw

4 H Washer - Batt Fan Bearing H Washer - Batt 1 Commodity # 0.0007 lb # 0.0007 lb

Fan Bearing Pricing

4 H Housing - Batt. Cooling H Housing - Batt. Cooling H Housing - H Housing - 1 Aluminum Die uminum Die # 0.1696 lb 0.1696 lb # 0.1696 lb 0.1696 lb

Fan Bearing Assembly Batt. Cooling Cast

Fan Bearing 

Assembly

5 H Housing - Batt. Fan H Housing - 1 Aluminum Die # 0.1200 lb # 0.1200 lb

Bearing Batt. Fan Cast

Bearing

6 H Housing - Batt. Fan H Housing - 1 Aluminum Die # 0.0000 lb # 0.0000 lb

Bearing Batt. Fan Cast

BearingWashed

7 H Housing - Batt. Fan H Housing - 1 Aluminum Die # 0.0000 lb #

Bearing Batt. Fan Cast

BearingMachined

8 H Housing - Batt. Fan H Housing - 1 Aluminum Die # 0.0000 lb #

Bearing Batt. Fan Cast

BearingTrimmed

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Tot

(Total)

9 H Housing - Batt. Fan Bearing H Housing - 1 Aluminum Die # 0.0000 lb #

Batt. Fan Cast

Bearing-Die 

Cast

5 H Bearing Pack - Batt. fan H Bearing Pack 2 Commodity # 0.0248 lb # 0.0496 lb

- Batt. fan Pricing

4 H Snap Ring - Batt Fan Motor H Snap Ring - 1 Commodity # 0.0004 lb # 0.0004 lb

Shaft Batt Fan Motor Pricing

Shaft

4 H Pell Nut - Batt Fan Motor H Pell Nut - Batt 1 Commodity # 0.0017 lb # 0.0017 lb

Shaft Fan Motor Shaft Pricing

4 H PCB - Batt.Cooling Fan H PCB - 1 # 0.2400 lb # 0.2400 lb

Motor Assy Batt.Cooling 

Fan Motor

5 H PCB - Batt.Cooling Fan H PCB - 1 # 0.2400 lb # 0.2400 lb

Motor Functional Test Batt.Cooling 

Fan Motor-1

6 H PCB - Batt.Cooling Fan H PCB - 1 # 0.2400 lb # 0.2400 lb

Motor Depannel Batt.Cooling 

Fan Motor-2

7 H PCB - Batt.Cooling Fan H PCB - 1 # 0.2400 lb #

Motor Conformal Coat Batt.Cooling 

Fan Motor-3

8 H PCB - Batt.Cooling Fan H PCB - 1 # 0.2400 lb #

Motor Thru Hole Batt.Cooling 

Fan Motor-4

9 H PCB - Batt.Cooling Fan H PCB - 1 # 0.2400 lb #

Motor FR4 Batt.Cooling 

Fan Motor-5

9 H Fan PCB TOP SIDE - H Fan PCB 1 # 0.0000 lb #

SURFACE MOUNT TOP SIDE - 

SURFACE 

MOUNT

# IC MC33395TEW 1 Commodity # 0.0000 lb #

R2-ND Pricing

# MOSFET SUD50N04- 8 Commodity # 0.0000 lb #

8M8P Pricing

# IC - Voltage Regulator NCV8518APDR 1 Commodity # 0.0000 lb #

2G-ND Pricing

# IC ATMEGA48- 1 Commodity # 0.0000 lb #

15AZ-ND Pricing

# IC - OP Amp NJM14558M- 1 Commodity # 0.0000 lb #

ND Pricing

Design Profit®
Page 

# of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost 

(Total)

Zener Diode 641-1225-2-ND 1 Commodity # 0.0000 lb

Pricing

# Transistor BC846A-7- 3 Commodity # 0.0000 lb #

FDITR-ND Pricing

# Chip Resistor 541-3. 1 Commodity # 0.0000 lb #

01FTR-ND Pricing

# IC - Voltage Regulator REG101NA- 1 Commodity # 0.0000 lb #

2.8/3K-ND Pricing

# Resistors Resistors # Commodity # 0.0000 lb #

Pricing

# Capacitors Capacitors # Commodity # 0.0000 lb #

Pricing

9 H Fan PCB BOTTOM SIDE - H Fan PCB 1 # 0.0000 lb #

SURFACE MOUNT BOTTOM SIDE 

- SURFACE 

MOUNT

# IC 502A7426 3 Commodity # 0.0000 lb #

Pricing

# Diode Diode 1 Commodity # 0.0000 lb #

Pricing

# Inductor Inductor 1 Commodity # 0.0000 lb #

Pricing

# Resistors Resistors Resistors Resistors # Commodity Commodity # 0.0000 lb 0.0000 lb #

Pricing

# Capacitors Capacitors # Commodity # 0.0000 lb #

Pricing

9 H Fan PCB TOP SIDE - Odd H Fan PCB 1 # 0.0000 lb #

Form TOP SIDE - 

Odd Form

# Capacitor - Aluminum 565-2317-1-ND 1 Commodity # 0.0000 lb #

Pricing

# Capacitor - Aluminum 565-2310-2-ND 1 Commodity # 0.0000 lb #

Pricing

8 Coil Coil 1 Commodity # 0.0000 lb #

Pricing

8 Connectors Connectors 3 Commodity # 0.0000 lb #

Pricing

8 Harness - 4-wire Harness - 1 Commodity # 0.0000 lb #

4-wire Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

7 H PCB - Batt.Cooling Fan H PCB - 1 # 0.0000 lb

Conformal Coat Batt.Cooling 

Fan Conformal 

Coat

7 H PCB - Batt.Cooling Fan H PCB - 1 # 0.0000 lb #

Conformal Coat Batt.Cooling 

Fan Conformal 

Coat

4 H Screw - PCB to Bearing H Screw - PCB 3 Commodity # 0.0011 lb # 0.0033 lb

Housing to Bearing Pricing

Housing

4 H Motor Core - Batt. Cooling H Motor Core - 1 # 0.5388 lb # 0.5388 lb

Fan Batt. Cooling 

Fan

5 H Painted Laminate Stack, H Painted 1 # 0.4056 lb # 0.4056 lb

Motor Core Laminate 

Stack, Motor 

Core

6 H Painted Laminate Stack, H Laminate 1 # 0.0000 lb # 0.0000 lb

Motor Core Stack, Motor 

Core1

7 H Motor Core Plate H Motor Core # # 0.0000 lb #

Plate

8 H Motor Core Plate, Material H Motor Core 1 Steel - EM # 0.0000 lb #

Plate, Material

5 V Wire, Motor Sensor, Starter H Wire, Motor 3 Commodity # 0.0444 lb # 0.1332 lb

Gen Core, Batt. Pricing

Cooling Fan

4 H screw - Batt. Fan Motor Core H screw - Batt. 3 Commodity # 0.0015 lb # 0.0045 lb

to Bearing Housing Fan Motor Core Pricing

to Bearing 

Housing

4 H Cover - Batt Fan Motor H Cover - Batt 1 # 0.3309 lb # 0.3309 lb

Fan Motor

5 H Cover, Stamping H Cover, 1 Galvinized # 0.2900 lb # 0.2900 lb

Stamping Steel - G60

6 H Cover, Stamping. Raw H Cover, 1 Galvinized # 0.2900 lb # 0.2900 lb

Material Stamping, Raw Steel - G60

Material

5 H Foam Seal - Fan Motor to H Foam Seal - 1 Commodity # 0.0001 lb # 0.0001 lb

Bellows Fan Motor to Pricing

Bellows

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Bushing - Batt. Cool Fan H Bushing - TPE # 0.0102 lb #

Mounting, Injection Mol Batt. Cool Fan 

Mounting, 

Injection Mol

6 H Bushing - Batt. Cool Fan H Bushing - 1 TPE # 0.0102 lb # 0.0408 lb

Mounting, Raw Material Batt. Cool Fan 

Mounting, Raw 

Material

4 H Screw - Batt Fan H Screw - Batt 4 Commodity # 0.0011 lb # 0.0044 lb

MotorCover to Bearing Fan Pricing

Housing - MotorCover to 

Bearing 

Housing -

3 H Screw - Batt. Case Cooling H Screw - Batt. 4 Commodity # 0.0071 lb # 0.0284 lb

Fan Assy Case Cooling Pricing

Fan Assy

3 H Cooling Fan Power Wire H Cooling Fan 1 Commodity # 0.1523 lb # 0.1523 lb

Harness Power Wire Pricing

Harness

2 H Bolt Cooling Fan H Bolt Cooling 6 Commodity # 0.0190 lb # 0.1140 lb

Fan Pricing

2 H Nut Cooling Fan H Nut Cooling 3 Commodity # 0.0100 lb # 0.0300 lb

Fan Pricing

2 H Bracket Battery to veh H Bracket 1 Steel - 1018 # 1.6196 lb # 1.6196 lb

Brckt R, Asm. Battery to veh 

Brckt R, Asm.

3 H Blank Bracket Battery to H Bracket 1 Steel - 1018 # 1.5328 lb # 1.5328 lb

veh Brkt R, Stamped Battery to veh 

Brckt R, 

Stamped

4 H Blank Bracket Battery to veh H Bracket 1 Steel - 1018 # 1.5328 lb # 1.5328 lb

Brkt R, Raw Materia Battery to veh 

Brckt R, Raw 

Material

3 H Weld Nut - Bracket Battery H Weld Nut - 2 Commodity # 0.0434 lb # 0.0868 lb

to veh Brkt Bracket Battery Pricing

to veh Brkt

2 H Bolt Battery Mnt Bracket H Bolt Battery 2 Commodity # 0.0420 lb # 0.0840 lb

Mnt Bracket Pricing

2 H Bolt Battery Mnt Bracket sml H Bolt Battery 1 Commodity # 0.0130 lb # 0.0130 lb

Mnt Bracket sml Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Bracket Battery to veh H Bracket 1 Steel - 1018 # 1.6741 lb # 1.6741 lb

Brckt L, Asm. Battery to veh 

Brckt L, Asm.

3 H Bracket Battery to veh H Bracket 1 Steel - 1018 # 1.5873 lb # 1.5873 lb

Brckt L, Stamped Battery to veh 

Brckt L, 

Stamped

4 H Bracket Battery to veh Brckt H Bracket 1 Steel - 1018 # 1.5873 lb # 1.5873 lb

L Battery to veh 

Brckt L, Raw 

Material

3 H Weld Nut - Bracket Battery H Weld Nut - 2 Commodity # 0.0434 lb # 0.0868 lb

to veh Brkt Bracket Battery Pricing

to veh Brkt

2 H Bolt Battery Mnt Bracket H Bolt Battery 2 Commodity # 0.0420 lb # 0.0840 lb

Mnt Bracket Pricing

2 H Bolt Battery Mnt Bracket sml H Bolt Battery 1 Commodity # 0.0130 lb # 0.0130 lb

Mnt Bracket sml Pricing

1 H Bolt Battery Pack H Bolt Battery 4 Commodity # 0.0470 lb # 0.1880 lb

Pack Pricing

1 H Bolt Battery Pack-Long H Bolt Battery 4 Commodity # 0.0500 lb # 0.2000 lb

Pack-Long Pricing

1 H Bolt Battery Pack Ground H Bolt Battery Pack Ground H Bolt Battery H Bolt Battery 1 Commodity Commodity # 0.0150 lb 0.0150 lb # 0.0150 lb 0.0150 lb

Strap Pack Ground Pricing

Strap

0 H Service Battery Subsystem H Service 1 # 26.8550 lb # 26.8550 lb

Battery

Subsystem

1 H 12 Volt Battery 390 CA H 12 Volt 1 Commodity # 26.8550 lb # 26.8550 lb

Battery 390 CA Pricing

0 H Generator/Alternator and H 1 # 5.8952 lb # 5.8952 lb

Regulator Subsystem Generator/Alte

rnator and 

Regulator 

Subsystem

1 H BIW Fasteners, Gen/Alt & H BIW 1 # 0.0450 lb # 0.0450 lb

Reg Sub Fasteners, 

Trac & HV PD 

Sub-1

2 H M6 Weld Nut, BIW H M6 Weld Nut, 2 Commodity # 0.0090 lb # 0.0180 lb

BIW Pricing

2 H M8 Weld Stud, BIW H M8 Weld 1 Commodity # 0.0270 lb # 0.0270 lb

Stud, BIW Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H DC-DC Control Module H DC-DC 1 # 5.6544 lb 5.6544 lb

Control 

Module

2 H DC-DC Control Module H DC-DC 1 # 1.7700 lb # 1.7700 lb

Case Control 

Module Case

3 H DC-DC Control Module H DC-DC 1 # 1.7700 lb # 1.7700 lb

Case - Machined Control 

Module Case - 

Machined

4 H DC-DC Control Module H DC-DC 1 # 1.7700 lb # 1.7700 lb

Case - Trim Control 

Module Case - 

Trim

5 H DC-DC Control Module H DC-DC 1 # 1.7700 lb # 1.7700 lb

Case - Cast Control 

Module Case - 

Cast

6 H DC-DC Control Module Case H DC-DC 1 Aluminum - 380 # 1.7700 lb # 1.7700 lb

- Material Control Module 

Case - Material

2 H DC DC Converter Case H DC DC 1 Commodity # 0.0263 lb # 0.0263 lb

Mounting Stud Converter Case Pricing

Mounting Stud

2 H DC DC Converter Case H DC DC 6 Commodity # 0.0007 lb # 0.0042 lb

Isolators Converter Case Pricing

Isolators

2 H DC-DC Water Jacket, H DC-DC 1 # 0.4950 lb # 0.4950 lb

Control Module Water Jacket, 

Control 

Module

3 H DC-DC Water Jacket, H DC-DC 1 # 0.4950 lb # 0.4950 lb

Control Module- Wash Water Jacket, 

Control 

Module- Wash

4 H DC-DC Water Jacket, H DC-DC 1 # 0.4950 lb # 0.4950 lb

Control Module- Machined Water Jacket, 

Control 

ModuleMachined

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H DC-DC Water Jacket, H DC-DC # 0.4950 lb #

Control Module- Trim Water Jacket, 

Control 

Module- Trim

6 H DC-DC Water Jacket, H DC-DC 1 # 0.4950 lb # 0.4950 lb

Control Module- Cast Water Jacket, 

Control 

Module- Cast

7 H DC-DC Water Jacket, H DC-DC Water 1 Aluminum - 380 # 0.4950 lb #

Control Module- Material Jacket, Control 

ModuleMaterial

3 H DC-DC Control Module Case H DC-DC 1 Commodity # 0.0000 lb # 0.0000 lb

water jacket Sticker Control Module Pricing

Case water 

jacket Sticker

2 H DC DC Converter Case H DC DC 7 Commodity # 0.0116 lb # 0.0812 lb

Water Jacket bolt Converter Case Pricing

Water Jacket 

bolt

2 H DC DC Converter Case H DC DC 1 Commodity # 0.0150 lb # 0.0150 lb

Water Jacket Drain Plug Bol Converter Case Pricing

Water Jacket 

Drain Plug Bol

2 H DC DC Converter Diode - H DC DC 1 Commodity # 0.0000 lb # 0.0000 lb

Junction Converter Pricing

Diode - 

Junction

2 H DC DC Heat Sink H DC DC Heat 1 Commodity # 0.0004 lb # 0.0004 lb

Compound, Conv Junct Sink Pricing

Compound, 

Conv Junct

2 H DC DC Converter Junction H DC DC 2 Commodity # 0.0032 lb # 0.0064 lb

Box Screw Converter PCB Pricing

Screw

2 H DC DC Conv Reson #1 H DC DC Conv 1 Powdered # 0.0464 lb # 0.0464 lb

Lower Core Reson #1 Metal Fe-Si-Al

Lower Core

3 H DC DC Conv Reson #1 H DC DC Conv 1 Powdered # 0.0464 lb # 0.0464 lb

Lower Core, Machined Reson #1 Metal Fe-Si-Al

Lower Core, 

Machined

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H DC DC Conv Reson #1 H DC DC Conv 1 Commodity # 0.0464 lb

Lower Core, Material Reson #1 Pricing

Lower Core, 

Material

2 H DC DC Heat Sink H DC DC Heat 1 Commodity # 0.0006 lb # 0.0006 lb

Compound, Conv Reson #1 Sink Pricing

Core Compound, 

Conv Reson #1 

Core

2 H DC DC Conv Reson #2 H DC DC Conv 1 Powdered # 0.0796 lb # 0.0796 lb

Lower Core Reson #2 Metal Fe-Si-Al

Lower Core

3 H DC DC Conv Reson #2 H DC DC Conv 1 Powdered # 0.0796 lb # 0.0796 lb

Lower Core, Machined Reson #2 Metal Fe-Si-Al

Lower Core, 

Machined

4 H DC DC Conv Reson #2 H DC DC Conv 1 Commodity # 0.0796 lb # 0.0796 lb

Lower Core, Material Reson #2 Pricing

Lower Core, 

Material

2 H DC DC Heat Sink H DC DC Heat 1 Commodity # 0.0006 lb # 0.0006 lb

Compound, Conv Reson #2 Sink Pricing

Core Compound, 

Conv Reson #2 

Core

2 H DC DC Conv Reson #3 H DC DC Conv 1 Powdered # 0.1526 lb # 0.1526 lb

Lower Core Reson #3 Metal Fe-Si-Al

Lower Core

3 H DC DC Conv Reson #3 H DC DC Conv 1 Powdered # 0.1526 lb # 0.1526 lb

Lower Core, Machined Reson #3 Metal Fe-Si-Al

Lower Core, 

Machined

4 H DC DC Conv Reson #3 H DC DC Conv 1 Commodity # 0.1526 lb # 0.1526 lb

Lower Core, Material Reson #3 Pricing

Lower Core, 

Material

2 H DC DC Conv Reson #4 H DC DC Conv 1 Powdered # 0.0176 lb # 0.0176 lb

Lower Core Reson #4 Metal Fe-Si-Al

Lower Core

3 H DC DC Conv Reson #4 H DC DC Conv 1 Powdered # 0.0176 lb # 0.0176 lb

Lower Core, Machined Reson #4 Metal Fe-Si-Al

Lower Core, 

Machined

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H DC DC Conv Reson #4 H DC DC Conv 1 Commodity # 0.0176 lb

Lower Core, Material Reson #4 Pricing

Lower Core, 

Material

2 H DC DC Conv Trans Core H Copper Bus 1 Copper # 0.1379 lb # 0.1379 lb

HV Bus Bar Asm Bar 1-Wash

3 H DC DC Conv Trans Core H DC DC Conv 1 # 0.1379 lb # 0.1379 lb

HV Bus Bar Solder Trans Core HV 

Bus Bar 

Solder

4 H Bus Bar Isolator H Bus Bar 1 PBT # 0.0047 lb # 0.0047 lb

Isolator

5 H Bus Bar Isolator-Material H Bus Bar 1 PBT # 0.0047 lb # 0.0047 lb

Isolator-Material

4 H Copper Bus Bar 1-Wash H Copper Bus 1 Copper # 0.0618 lb # 0.0618 lb

Bar 1-Wash

5 H Copper Bus Bar H Copper Bus 1 Copper # 0.0618 lb # 0.0618 lb

1-Machined Bar 

1-Machined

6 H Copper Bus Bar H Copper Bus 1 Copper # 0.0618 lb # 0.0618 lb

1-Stamped Bar 1-Stamped

7 H Copper Bus Bar 1-Material H Copper Bus 1 Copper # 0.0618 lb #

Bar 1-Material

4 H Copper Bus Bar 2-Wash H Copper Bus 1 Copper # 0.0347 lb # 0.0347 lb

Bar 2-Wash

5 H Copper Bus Bar H Copper Bus 1 Copper # 0.0347 lb # 0.0347 lb

2-Stamping Bar 

2-Stamping

6 H Copper Bus Bar 2-Material H Copper Bus 1 Copper # 0.0347 lb # 0.0347 lb

Bar 2-Material

4 H Copper Bus Bar 3-Wash H Copper Bus 1 Copper # 0.0367 lb # 0.0367 lb

Bar 3-Wash

5 H Copper Bus Bar H Copper Bus 1 Copper # 0.0367 lb # 0.0367 lb

3-Machined Bar 

3-Machined

6 H Copper Bus Bar H Copper Bus 1 Copper # 0.0367 lb # 0.0367 lb

3-Stamped Bar 3-Stamped

7 H Copper Bus Bar 3-Material H Copper Bus 1 Copper # 0.0367 lb #

Bar 3-Material

2 H DC-DC Control Module H DC-DC 1 # 0.9335 lb # 0.9335 lb

PCB Control 

Module PCB

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H DC-DC Control Module H DC-DC 1 0.9335 lb 0.9335 lb

PCB, Thru Hole Control 

Module PCB, 

Thru Hole

4 H DC-DC Control Module H DC-DC 1 # 0.8829 lb # 0.8829 lb

PCB, Depaneled Control 

Module PCB, 

Depaneled

5 H DC-DC Control Module H DC-DC 1 # 0.8829 lb # 0.8829 lb

PCB, Conformal Coating Control 

Module PCB, 

Conformal 

Coating

6 H DC-DC Control Module H DC-DC 1 # 0.8829 lb # 0.8829 lb

PCB, SMT Control 

Module PCB, 

SMT

7 H DC-DC Control Module H DC-DC 1 FR4 # 0.8829 lb #

PCB, FR4 Control 

Module PCB, 

FR4

7 H DC-DC Conv, Top, Surface H DC-DC 1 # 0.0000 lb #

Mount Convertor - 

Top - Surface 

Mount

8 IC OPAMP VFB 290MHZ SGL 296-7509-5-ND 4 Commodity # 0.0000 lb #

8SOIC Pricing

8 MOSFET 2SK3113B 1 Commodity # 0.0000 lb #

Pricing

8 IC MPU/MCU M30291FCHP# 1 Commodity # 0.0000 lb #

U3A Pricing

8 IC - Power voltage comparator 497-10211-2- 2 Commodity # 0.0000 lb #

ND Pricing

8 IC - DC/DC Converter IR3M69N 1 Commodity # 0.0000 lb #

TSSOP24 Pricing

8 DIODE SCHOTTKY 497-3786-1-ND 4 Commodity # 0.0000 lb #

Pricing

8 CRYSTAL CX5032GB200 1 Commodity # 0.0000 lb #

00H0PESZZ/B Pricing

KN

8 Capacitor H DC-DC # Commodity # 0.0000 lb #

Capacitor Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

8 Resistor H DC-DC Commodity 0.0000 lb #

Resistor Pricing

7 H DC-DC Conv, Bottom, H DC-DC 1 # 0.0000 lb #

Surface Mount Convertor - 

Bottom - 

Surface Mount

8 IC OP AMP 497-10213-2- 2 Commodity # 0.0000 lb #

ND Pricing

8 IC EEPROM S-93C66BD0I- 1 Commodity # 0.0000 lb #

J8T1G-ND Pricing

8 DIODE SCHOTTKY 497-3786-1-ND # Commodity # 0.0000 lb #

Pricing

8 DIODE H DC-DC Diode 5 Commodity # 0.0000 lb #

Pricing

8 DIODE 568-1913-1-ND 1 Commodity # 0.0000 lb #

Pricing

8 DIODE 568-1937-1-ND 1 Commodity # 0.0000 lb #

Pricing

8 Capacitor H DC-DC # Commodity # 0.0000 lb #

Capacitor Pricing

8 Resistor H DC-DC # Commodity # 0.0000 lb #

Resistor Pricing

7 H DC-DC Conv, Bottom, Odd H DC-DC Conv, Bottom, Odd H DC-DC H DC-DC 1 # 0.0000 lb 0.0000 lb #

Form Convertor, 

Bottom, Odd 

Form

8 IC - IGBT IRGS10B60KD 2 Commodity # 0.0000 lb #

TRRP Pricing

7 H DC-DC Conv, Top, Odd H DC-DC 1 # 0.0000 lb #

Form Convertor, 

Top, Odd Form

8 MOS FET w/CMOS Control MIP0221UC 1 Commodity # 0.0000 lb #

Circuit Pricing

8 IC VOLT REG TLE4271- 1 Commodity # 0.0000 lb #

2GINTR-ND Pricing

8 IC CAN TRANSCEIVER TJA1050T/N1, 1 Commodity # 0.0000 lb #

112-ND Pricing

8 CAP 220UF 16V ELECT WT 493-2179-2-ND 6 Commodity # 0.0000 lb #

Pricing

8 CAP 47UF 35V ELECT WX 493-2120-2-ND 2 Commodity # 0.0000 lb #

Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

8 Transformer - 10 lead 69 F8FT 2 Commodity 0.0000 lb #

Pricing

8 Transformer - 12 lead 162A F7FT 1 Commodity # 0.0000 lb #

Pricing

7 H DC-DC Conv, Top, Thru H DC-DC 1 # 0.0000 lb #

Hole, Auto Convertor, 

Top, Thru 

Hole, Auto

8 POWER MOSFET N-Channel IRFPS35N50L 4 Commodity # 0.0000 lb #

600V Pricing

6 H PCB DC-DC Conformal H PCB DC-DC 1 # 0.0000 lb # 0.0000 lb

Coating Conformal 

Coating

6 H PCB DC-DC Conformal H PCB DC-DC 1 # 0.0000 lb # 0.0000 lb

Coating Conformal 

Coating

4 H DC-DC Conv, Top, Thru H DC-DC 1 # 0.0000 lb # 0.0000 lb

Hole, S1 Convertor, 

Top, Thru 

Hole, S1

5 Transformer - 8 lead w/shield 023F F6FT 1 Commodity # 0.0000 lb # 0.0000 lb

Pricing

5 Torodial Inductor Torodial Inductor DLE-601U-8A DLE-601U-8A 2 Commodity Commodity # 0.0000 lb 0.0000 lb # 0.0000 lb 0.0000 lb

Pricing

4 H DC-DC Conv, Top, Thru H DC-DC 1 # 0.0000 lb # 0.0000 lb

Hole, S2 Convertor, 

Top, Thru 

Hole, S2

5 CAP 10UF 63V 495-4092-ND 3 Commodity # 0.0000 lb # 0.0000 lb

Pricing

5 CAP 2.2UF/630VDC EF6225-ND 5 Commodity # 0.0000 lb # 0.0000 lb

Pricing

5 CAP 0.47UF/630VDC ECQ-E6474KF 1 Commodity # 0.0000 lb # 0.0000 lb

Pricing

4 H DC-DC Conv, Top, Thru H DC-DC 1 # 0.0000 lb # 0.0000 lb

Hole, S3 Convertor, 

Top, Thru 

Hole, S3

5 Terminal Lug H DC-DC 2 Commodity # 0.0000 lb # 0.0000 lb

Terminal Lug Pricing

5 Terminal Lug 680K-ND 2 Commodity # 0.0000 lb # 0.0000 lb

Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 Terminal Block 31C6782 2 Commodity # 0.0000 lb #

Pricing

5 CONN RCPT 2POS 75915-802-ND 1 Commodity # 0.0000 lb # 0.0000 lb

Pricing

5 CONN RCPT 5POS 75915-405LF 1 Commodity # 0.0000 lb # 0.0000 lb

Pricing

4 H Harness, DC-DC PCB H Harness, 1 # 0.0000 lb # 0.0000 lb

DC-DC PCB

4 H Current Sensor, DC-DC H Current 1 # 0.0506 lb # 0.0506 lb

Module Sensor, DC-DC 

Module

5 H Base Asm, Curr Sensor H Base Asm, 1 # 0.0132 lb # 0.0132 lb

Curr Sensor

6 H Nut, Curr Sensor Base H Nut, Curr 2 # 0.0014 lb # 0.0028 lb

Sensor Base

6 H Base, Curr Sensor H Base, Curr 1 # 0.0104 lb # 0.0104 lb

Sensor

7 H Base, Material H Base, 1 PPS # 0.0104 lb #

Material (GF+MD)65

5 H Copper Bus Bar 5 H Copper Bus 1 Copper # 0.0000 lb # 0.0000 lb

Bar 5

6 H Copper Bus Bar 5- H Copper Bus 1 Copper # 0.0000 lb # 0.0000 lb

Stamped Bar 5-Stamped

7 H Copper Bus Bar 5- Material H Copper Bus 1 Copper # 0.0000 lb #

Bar 5-Material

5 H PCB Curr Loop 2, DC-DC H PCB Curr 1 Commodity # 0.0224 lb # 0.0224 lb

Module Loop 2, DC-DC Pricing

Module

5 H PCB Curr Loop 1, DC-DC H PCB Curr 1 Commodity # 0.0150 lb # 0.0150 lb

Module Loop 1, DC-DC Pricing

Module

2 H DC DC Converter H DC DC # Commodity # 0.0032 lb # 0.0544 lb

Transformer Screw Converter PCB Pricing

Screw

2 H Copper Bus Bar 4 H Copper Bus 2 Copper # 0.0000 lb # 0.0000 lb

Bar 4

3 H Copper Bus Bar 4- H Copper Bus 1 Copper # 0.0000 lb # 0.0000 lb

Stamped Bar 4-Stamped

4 H Copper Bus Bar 4- Material H Copper Bus 1 Copper # 0.0000 lb # 0.0000 lb

Bar 4-Material

2 H Copper Bus Bar 5 H Copper Bus 1 Copper # 0.0000 lb # 0.0000 lb

Bar 5

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H Copper Bus Bar 5- H Copper Bus 1 Copper 0.0000 lb 0.0000 lb

Stamped Bar 5-Stamped

4 H Copper Bus Bar 5- Material H Copper Bus 1 Copper # 0.0000 lb # 0.0000 lb

Bar 5-Material

2 H DC DC Converter Large H DC DC 1 Commodity # 0.0176 lb # 0.0176 lb

Relay Assembly Converter Prcing

Large Relay

Assembly

2 H DC DC Converter Relay H DC DC 1 Commodity # 0.0095 lb # 0.0095 lb

Assembly Converter Pricing

Relay

Assembly

2 H DC DC Converter H DC DC 3 Commodity # 0.0032 lb # 0.0096 lb

Transformer Screw Converter PCB Pricing

Screw

2 H DC DC Converter PCB H DC DC 5 Commodity # 0.0057 lb # 0.0285 lb

Screw/Insuator Converter PCB Pricing

Screw/Insuator

2 H DC DC Conv Reson #1 H DC DC Conv 1 Powdered # 0.0761 lb # 0.0761 lb

Upper Core Reson #1 Metal Fe-Si-Al

Upper Core

3 H DC DC Conv Reson #1 H DC DC Conv 1 Powdered # 0.0761 lb # 0.0761 lb

Upper Core, Machined Reson #1 Metal Fe-Si-Al

Upper Core, 

Machined

4 H DC DC Conv Reson #1 H DC DC Conv 1 Powdered # 0.0761 lb # 0.0761 lb

Upper Core, Material Reson #1 Metal 

Upper Core, HS150/160

Material

2 H DC DC Conv Reson #2 H DC DC Conv 1 Powdered # 0.0915 lb # 0.0915 lb

Upper Core Reson #2 Metal Fe-Si-Al

Upper Core

3 H DC DC Conv Reson #2 H DC DC Conv 1 Powdered # 0.0915 lb # 0.0915 lb

Upper Core, Machined Reson #2 Metal Fe-Si-Al

Upper Core, 

Machined

4 H DC DC Conv Reson #2 H DC DC Conv 1 PM # 0.0915 lb # 0.0915 lb

Upper Core, Material Reson #2 

Upper Core, 

Material

2 H DC DC Conv Reson #3 H DC DC Conv 1 Powdered # 0.1455 lb # 0.1455 lb

Upper Core Reson #3 Metal Fe-Si-Al

Upper Core

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H DC DC Conv Reson #3 H DC DC Conv 1 Powdered 0.1455 lb 0.1455 lb

Upper Core Reson #3 Metal Fe-Si-Al

Upper Core, 

Machined

4 H DC DC Conv Reson #3 H DC DC Conv 1 Commodity # 0.1455 lb # 0.1455 lb

Upper Core, Material Reson #3 Pricing

Upper Core, 

Material

2 H DC DC Conv Reson #4 H DC DC Conv 1 Powdered # 0.0510 lb # 0.0510 lb

Upper Core Reson #4 Metal Fe-Si-Al

Upper Core

3 H DC DC Conv Reson #4 H DC DC Conv 1 Powdered # 0.0510 lb # 0.0510 lb

Upper Core, Machined Reson #4 Metal Fe-Si-Al

Upper Core, 

Machined

4 H DC DC Conv Reson #4 H DC DC Conv 1 PM Steel # 0.0510 lb # 0.0510 lb

Upper Core, Material Reson #4 

Upper Core, 

Material

2 H DC DC Conv Reson #3 H DC DC Conv 1 Stainless Steel # 0.0130 lb # 0.0130 lb

Core Strap Reson #3 Core #

Strap

3 H DC DC Conv Reson #3 H DC DC Conv 1 Stainless Steel # 0.0130 lb # 0.0130 lb

Core Strap, Stamped Reson #3 Core #

Strap, 

Stamped

4 H DC DC Conv Reson #3 Core H DC DC Conv 1 Stainless Steel # 0.0130 lb # 0.0130 lb

Strap, Material Reson #3 Core #

Strap, Material

2 H DC DC Converter H DC DC 2 Commodity # 0.0032 lb # 0.0064 lb

Transformer Screw Converter PCB Pricing

Screw

2 H DC DC Conv Reson #4 H DC DC Conv 1 Stainless Steel # 0.0070 lb # 0.0070 lb

Core Strap Reson #4 Core #

Strap

3 H DC DC Conv Reson #4 H DC DC Conv 1 Stainless Steel # 0.0070 lb # 0.0070 lb

Core Strap, Stamped Reson #4 Core #

Strap, 

Stamped

4 H DC DC Conv Reson #4 Core H DC DC Conv 1 Stainless Steel # 0.0070 lb # 0.0070 lb

Strap, Material Reson #4 Core #

Strap, Material

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

2 H DC DC Converter H DC DC 2 Commodity # 0.0032 lb # 0.0064 lb

Transformer Screw Converter PCB Pricing

Screw

2 H DC DC Conv Reson #1/2 H DC DC Conv 2 Stainless Steel # 0.0117 lb # 0.0234 lb

Core Strap Reson #1/2 #

Core Strap

3 H DC DC Conv Reson #1/2 H DC DC Conv 1 Stainless Steel # 0.0117 lb # 0.0234 lb

Core Strap, Stamped Reson #1/2 #

Core Strap, 

Stamped

4 H DC DC Conv Reson #1/2 H DC DC Conv 1 Stainless Steel # 0.0117 lb # 0.0234 lb

Core Strap, Material Reson #1/2 #

Core Strap, 

Material

2 H DC DC Converter Resonator H DC DC 4 Commodity # 0.0032 lb # 0.0128 lb

Screw Converter PCB Pricing

Screw

2 H DC DC Converter H DC DC 1 Stainless Steel # 0.0187 lb # 0.0187 lb

Processor Shield Converter #

Processor 

Shield

3 H DC DC Converter H DC DC 1 Stainless Steel # 0.0187 lb # 0.0187 lb

Processor Shield, Stamped Converter #

Processor 

Shield, 

Stamped

4 H DC DC Converter Processor H DC DC 1 Stainless Steel # 0.0187 lb # 0.0187 lb

Shield, Material Converter #

Processor 

Shield, Material

2 H DC DC Converter Shield H DC DC 2 Commodity # 0.0032 lb # 0.0064 lb

Screw Converter PCB Pricing

Screw

2 H DC-DC Control Module Mnt H DC-DC 1 Galvinized # 0.1370 lb # 0.1370 lb

Brkt Control Steel - G60

Module Mnt 

Brkt

3 H DC-DC Control Module Mnt H DC-DC 1 Galvinized # 0.1370 lb # 0.1370 lb

Brkt, Stamped Control Steel - G60

Module Mnt 

Brkt, Stamped

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H DC-DC Control Module Mnt H DC-DC 1 Galvinized # 0.1370 lb

Brkt, Material Control Module Steel - G60

Mnt Brkt, 

Material

2 H Screw DC-DC Control H Screw 2 Commodity # 0.0139 lb # 0.0278 lb

Module Power Feed DC-DC Control Pricing

Module 

Terminal

2 H DC-DC High Power Cable H DC-DC High 1 Nylon (PA) # 0.1549 lb # 0.1549 lb

Connector Asm Power Cable 

Connector 

Asm

3 H DC-DC High Power Cable H DC-DC High 1 # 0.0980 lb # 0.0980 lb

Conn Body Power Cable 

Conn Body

4 H DC-DC High Pwr Cable H DC-DC High 2 Steel - 1008 # 0.0055 lb # 0.0110 lb

Conn Bushing Pwr Cable 

Conn Bushing

5 H DC-DC High Pwr Cable H DC-DC High 1 Steel - 1008 # 0.0055 lb # 0.0110 lb

Conn Bushing, Machined Pwr Cable 

Conn Bushing, 

Machined

6 H DC-DC High Pwr Cable H DC-DC High 1 Steel - 1008 # 0.0055 lb # 0.0110 lb

Conn Bushing, Material Pwr Cable 

Conn Bushing, 

Material

4 H DC-DC High Power Cable H DC-DC High 1 PBT GF15 # 0.0870 lb # 0.0870 lb

Conn Body, Material Power Cable 

Conn Body, 

Material

3 H DC Power Conn Sleeve H DC Power 2 Stainless Steel # 0.0111 lb # 0.0222 lb

Asm Conn Sleeve 

Asm

4 H DC Power Conn Sleeve, H DC Power 1 Stainless Steel # 0.0105 lb # 0.0210 lb

Washed Conn Sleeve, #

Washed

5 H DC Power Conn Sleeve, H DC Power 1 Stainless Steel # 0.0105 lb # 0.0210 lb

Stamped Conn Sleeve, #

Stamped

6 H DC Power Conn Sleeve, H DC Power 1 Stainless Steel # 0.0105 lb # 0.0210 lb

Material Conn Sleeve, #

Material

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H DC Power Conn Sleeve Seal H DC Power 1 Commodity # 0.0006 lb

Conn Sleeve Pricing

Seal

3 H DC Pwr Feed Wire Term H DC Pwr Feed 2 SBR # 0.0025 lb # 0.0050 lb

Seal Wire Term 

Seal

4 H DC Pwr Feed Wire Term H DC Pwr Feed 1 SBR # 0.0025 lb # 0.0050 lb

Seal, Material Wire Term 

Seal, Material

3 H DC Internal Grd Wire, O H DC Internal 1 Commodity # 0.0008 lb # 0.0008 lb

Ring Grd Wire, O Pricing

Ring

3 H DC Power Feed Wire, Red H DC Power 1 Commodity # 0.0123 lb # 0.0123 lb

Feed Wire, Pricing

Red

3 H DC Power Feed Wire, H DC Power 1 Commodity # 0.0128 lb # 0.0128 lb

Black Feed Wire, Pricing

Black

3 H DC Power Feed Wire TPA H DC Power 2 Commodity # 0.0002 lb # 0.0003 lb

Feed Wire TPA Pricing

3 H DC Internal Grd Wire H DC Internal 1 Commodity # 0.0026 lb # 0.0026 lb

Grd Wire Pricing

3 H DC Internal Grd W H DC Internal Grd Wire, TPA ire, TPA H DC Internal H DC Internal 1 Commodity Commodity # 0.0009 lb 0.0009 lb # 0.0009 lb 0.0009 lb

Grd Wire, TPA Pricing

2 H Screw DC-DC Control H Screw 2 Commodity # 0.0139 lb # 0.0278 lb

Module Terminal DC-DC Control Pricing

Module 

Terminal

2 H DC-DC Power Terminal H DC-DC 1 PPS GF40 # 0.1530 lb # 0.1530 lb

Asm Power 

Terminal, 

Overmolded

3 H DC-DC Power Terminal, H DC-DC 1 PPS GF40 # 0.1526 lb # 0.1526 lb

Overmolded Power 

Terminal, 

Overmolded

4 H DC-DC Power Terminal H DC-DC 1 Brass # 0.0020 lb # 0.0020 lb

Screw Sleeve Power 

Terminal 

Screw Sleeve

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H DC-DC Power Terminal H DC-DC Brass # 0.0020 lb #

Screw Sleeve, Machined Power 

Terminal 

Screw Sleeve, 

Machined

6 H DC-DC Power Terminal H DC-DC 1 Brass # 0.0020 lb # 0.0020 lb

Screw Sleeve, Material Power Terminal 

Screw Sleeve, 

Material

4 H DC-DC Power Terminal H DC-DC 1 Steel 12L14 # 0.1124 lb # 0.1124 lb

Stud Power 

Terminal Stud

5 H DC-DC Power Terminal H DC-DC 1 Steel 12L14 # 0.1124 lb # 0.1124 lb

Stud, Machined Power 

Terminal Stud, 

Machined

6 H DC-DC Power Terminal H DC-DC 1 Steel 12L14 # 0.1124 lb # 0.1124 lb

Stud, Material Power Terminal 

Stud, Material

4 H DC-DC Power Terminal H DC-DC 1 PPS GF40 # 0.0382 lb # 0.0382 lb

Overmold Material Power Terminal 

Overmold 

Material

3 H DC-DC Power Terminal, O H DC-DC Power Terminal, O H DC-DC H DC-DC 1 SBR # 0.0004 lb 0.0004 lb # 0.0004 lb 0.0004 lb

Ring Power 

Terminal, O 

Ring

2 H Screw DC-DC Control H Screw 1 Commodity # 0.0139 lb # 0.0139 lb

Module Terminal DC-DC Control Pricing

Module 

Terminal

2 H J-Nut DC DC Cntrl Mod Brkt H J-Nut DC DC 1 Commodity # 0.0094 lb # 0.0094 lb

Cntrl Mod Brkt Pricing

2 H DC-DC Control Module H DC-DC 1 # 0.0923 lb # 0.0923 lb

Side Mount Brkt Asm Control 

Module Side 

Mount Brkt 

Asm

3 H DC-DC Control Module H DC-DC 1 PA66 # 0.0635 lb # 0.0635 lb

Side Mount Brkt, Molded Control 

Module Side 

Mount Brkt, 

Molded

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H DC-DC Control Module Side H DC-DC 1 PA66 # 0.0635 lb

Mount Brkt, Material Control Module 

Side Mount 

Brkt, Material

3 H J-Nut DC DC Cntrl Mod Brkt H J-Nut DC DC 1 Commodity # 0.0094 lb # 0.0094 lb

Cntrl Mod Brkt Pricing

3 H Screw # 2 DC DC Control H Screw # 2 DC 1 Commodity # 0.0194 lb # 0.0194 lb

Brkt - Controler DC Control Pricing

Brkt - Controler

2 H Screw DC DC Control Brkt - H Screw DC 1 Commodity # 0.0313 lb # 0.0313 lb

Controler DC Control Pricing

Brkt - Controler

2 H Supt Bracket, DC-DC H Supt 1 # 0.2270 lb # 0.2270 lb

Control Module, Asm Bracket, 

DC-DC Control 

Module, Asm

3 H Supt Bracket, DC-DC H Supt 1 # 0.2270 lb # 0.2270 lb

Control Module, Washed Bracket, 

DC-DC Control 

Module, 

Washed

4 H Supt Bracket, DC-DC H Supt 1 Galvinized # 0.2220 lb # 0.2220 lb

Control Module, Stamped Bracket, Steel - G60

DC-DC Control 

Module, 

Stamped

5 H Supt Bracket, DC-DC H Supt Bracket, 1 Galvinized # 0.2220 lb # 0.2220 lb

Control Module, Material DC-DC Control Steel - G60

Module, 

Material

4 H Dowel Pin, DC DC Cntrl H Dowel Pin, 1 Steel - 1008 # 0.0050 lb # 0.0050 lb

Brkt, Machined DC DC Cntrl 

Brkt, Machined

5 H Dowel Pin, DC DC Cntrl H Dowel Pin, 1 Steel - 1008 # 0.0050 lb # 0.0050 lb

Brkt, Machined DC DC Cntrl 

Brkt, Material

2 H Screw DC DC Control Brkt H Screw DC 2 Commodity # 0.0138 lb # 0.0276 lb

to controler DC Control Pricing

Brkt to controler

2 H DC-DC Control Module H DC-DC 1 Nylon (PA) # 0.0200 lb # 0.0200 lb

Wire Hrn Clip Control 

Module Wire 

Hrn Clip

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H DC-DC Control Module Wire H DC-DC 1 Nylon (PA) 0.0200 lb 0.0200 lb

Hrn Clip, Material Control Module 

Wire Hrn Clip, 

Material

2 H DC-DC Control Module H DC-DC 1 Aluminum # 0.3490 lb # 0.3490 lb

Case Lid Control 

Module Case 

Lid

3 H DC-DC Control Module H DC-DC 1 Aluminum # 0.3490 lb # 0.3490 lb

Case Lid, Stamped Control 

Module Case 

Lid, Stamped

4 H DC-DC Control Module Case H DC-DC 1 Aluminum # 0.3490 lb # 0.3490 lb

Lid, Material Control Module 

Case Lid, 

Material

2 H DC DC Converter Case Lid H DC DC # Commodity # 0.0032 lb # 0.0384 lb

Screw Converter Case Pricing

Lid Screw

1 H Bolt DC-DC Control Module H Bolt DC-DC 2 Commodity # 0.0170 lb # 0.0340 lb

to Body Control Module Pricing

to Body

1 H Nut DC-DC Control Module H Nut DC-DC 1 Commodity # 0.0170 lb # 0.0170 lb

to Body Control Module Pricing

to Body

1 H Screw DC DC Control Brkt - H Screw DC 2 Commodity # 0.0313 lb # 0.0626 lb

Controler DC Control Pricing

Brkt - Controler

1 H Nut DC-DC Control Module H Nut DC-DC 2 Commodity # 0.0158 lb # 0.0316 lb

Output Control Module Pricing

Output

0 H Traction & HV Power H Traction & 1 # 13.6609 lb # 13.6609 lb

Distribution Sub HV Power 

Distribution 

Sub

1 H BIW Fasteners, Trac & HV H BIW 1 # 0.1500 lb # 0.1500 lb

Pow Dist Sub Fasteners, 

Trac & HV Pow 

Dist Sub

2 H M6 Weld Stud, BIW H M6 Weld 7 Commodity # 0.0150 lb # 0.1050 lb

Stud, BIW Pricing

2 H M6 Weld Nut, BIW H M6 Weld Nut, 5 Commodity # 0.0090 lb # 0.0450 lb

BIW Pricing

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Bracket Asm, HV Cable to H Bracket 1 # 1.3550 lb 1.3550 lb

Trans Asm, HV Cable 

to Trans

2 H Bracket, HV Cable to H Bracket, HV 1 Steel - 1008 # 1.3250 lb # 1.3250 lb

Trans, Painted Cable to 

Trans, Painted

3 H Bracket, HV Cable to H Bracket, HV 1 Steel - 1008 # 1.3250 lb # 1.3250 lb

Trans, Washed Cable to 

Trans, Washed

4 H Bracket, HV Cable to H Bracket, HV 1 Steel - 1008 # 1.3250 lb # 1.3250 lb

Trans, Welded Cable to 

Trans, Welded

5 H Bracket, HV Cable to H Bracket, HV 1 Steel - 1008 # 1.3245 lb # 1.3245 lb

Trans, Engraved Cable to 

Trans, 

Engraved

6 H Bracket, HV Cable to H Bracket, HV 1 Steel - 1008 # 1.3245 lb # 1.3245 lb

Trans, Stamped Cable to 

Trans, 

Stamped

7 H Bracket, HV Cable to Trans, H Bracket, HV 1 Steel - 1008 # 1.3245 lb #

Material Cable to Trans, 

Material

5 H Weld Nut, Bracket HV Cable H Weld Nut, 1 Commodity # 0.0005 lb # 0.0005 lb

to Trans, 6mm Square Bracket HV Pricing

Cable to Trans, 

6mm Square

2 H Bracket Clip, HV Cable to H Bracket Clip, 1 Nylon 6/6 # 0.0300 lb # 0.0300 lb

Trans HV Cable to 

Trans

3 H Bracket Clip, HV Cable to H Bracket Clip, 1 Nylon 6/6 # 0.0300 lb # 0.0300 lb

Trans, Material HV Cable to 

Trans, Material

1 H Bolt Trans Cable Bracket H Bolt Trans 2 Commodity # 0.1030 lb # 0.2060 lb

Cable Bracket Pricing

1 H Bracket Asm, HV Cable H Bracket 1 # 0.4118 lb # 0.4118 lb

Dash Asm, HV Cable 

Dash

2 H Bracket, HV Cable to Dash, H Bracket, HV 1 # 0.3404 lb # 0.3404 lb

Painted Cable to Dash, 

Painted

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H Bracket, HV Cable to Dash, H Bracket, HV 1 0.3404 lb 0.3404 lb

Washed Cable to Dash, 

Washed

4 H Bracket, HV Cable to Dash, H Bracket, HV 1 # 0.3404 lb # 0.3404 lb

Welded Cable to Dash, 

Welded

5 H Bracket Main, HV Cable to H Bracket 1 Steel - 1008 # 0.1654 lb # 0.1654 lb

Dash, Stamped Main, HV 

Cable to Dash, 

Stamped

6 H Bracket Main, HV Cable to H Bracket Main, 1 Steel - 1008 # 0.1654 lb # 0.1654 lb

Dash, Material HV Cable to 

Dash, Material

5 H Bracket Stiffener, HV H Bracket 1 Steel - 1008 # 0.1750 lb # 0.1750 lb

Cable to Dash, Engraved Stiffener, HV 

Cable to Dash, 

Engraved

6 H Bracket Stiffener, HV H Bracket 1 Steel - 1008 # 0.1750 lb # 0.1750 lb

Cable to Dash, Stamped Stiffener, HV 

Cable to Dash, 

Stamped

7 H Bracket Stiffener, HV Cable H Bracket 1 Steel - 1008 # 0.1750 lb #

to Dash, Stamped Stiffener, HV 

Cable to Dash, 

Material

2 H Bushing Asm, Dash H Bushing 3 # 0.0238 lb # 0.0714 lb

Bracket Asm Asm, Dash 

Bracket Asm

3 H Bushing, Dash Bracket H Bushing, 1 SBR # 0.0105 lb # 0.0315 lb

Asm, Molded Dash Bracket 

Asm

4 H Bushing, Dash Bracket Asm, H Bushing, 1 SBR # 0.0105 lb # 0.0315 lb

Material Dash Bracket 

Asm, Material

3 H Anti Crush Insert, Dash H Anti Crush 1 Steel - 1008 # 0.0133 lb # 0.0399 lb

Bracket Asm, Painted Insert, Dash 

Bracket Asm, 

Painted

4 H Anti Crush Insert, Dash H Anti Crush 1 Steel - 1008 # 0.0133 lb # 0.0399 lb

Bracket Asm, Washed Insert, Dash 

Bracket Asm, 

Washed

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Anti Crush Insert, Dash H Anti Crush Steel - 1008 # 0.0133 lb #

Bracket Asm, Stamped Insert, Dash 

Bracket Asm, 

Stamped

6 H Anti Crush Insert, Dash H Anti Crush 1 Steel - 1008 # 0.0133 lb # 0.0399 lb

Bracket Asm, Material Insert, Dash 

Bracket Asm, 

Material

1 H Bolt Bracket front of dash H Bolt Bracket 3 Commodity # 0.0273 lb # 0.0819 lb

front of dash Pricing

1 H Cable Asm, High Voltage H Cable 1 # 10.7551 lb # 10.7551 lb

Assembly

High Voltage

2 H Cable Asm, HV, Covered H Cable 1 # 9.7908 lb # 9.7908 lb

Assembly

High Voltage, 

Covered

3 H HV Harn Asm, w/JB & Tape H HV Harness 1 # 8.6115 lb # 8.6115 lb

Asm, with JB 

& Tape

4 H HV Harn Asm, w/ Tape & H HV Harn 1 # 7.9860 lb # 7.9860 lb

Connectors Asm, w/ Tape 

& Connectors

5 H HV Harn Asm, w/ Tape & H HV Harn 1 # 6.5236 lb # 6.5236 lb

Terminals Asm, w/ Tape 

& Terminals

5 H HV Cable Boot, Molded H HV Cable 1 EPDM # 0.3237 lb # 0.3237 lb

Boot, Molded

6 H HV Cable Boot, Material H HV Cable 1 EPDM # 0.3237 lb # 0.3237 lb

Boot, Material

5 H HV Cable Boot Mount Asm H HV Cable 1 # 0.1405 lb # 0.1405 lb

Boot Mount 

Asm

6 H HV Boot Mount Bolt H HV Boot 3 Commodity # 0.0174 lb # 0.0522 lb

Mount Bolt Pricing

6 H HV Cable Boot Mount, H HV Cable 1 PA66 # 0.0883 lb # 0.0883 lb

Material Boot Mount, 

Material

5 H Wrap Tie, HV Harness H Wrap Tie, HV 1 Commodity # 0.0014 lb # 0.0014 lb

Mount Harness Mount Pricing

5 H HV Medium Conn Asm, H HV Medium 1 # 0.1318 lb # 0.1318 lb

A/C Mod Conn Asm

Design Profit®
Page 

# of#

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H HV Medium Conn Body, H HV Medium 1 PA6T # 0.0586 lb #

Molded Conn Body, 

Molded

7 H HV Medium Conn Body, H HV Medium 1 PA6T # 0.0586 lb #

Material Conn Body, 

Material

6 H HV Medium Conn Shield H HV Medium 2 Stainless Steel # 0.0320 lb # 0.0640 lb

Conn Shield

7 H HV Medium Conn Shield, H HV Medium 2 Stainless Steel # 0.0160 lb #

Stamped Conn Shield, 

Stamped

8 H HV Medium Conn Shield, H HV Medium 2 Stainless Steel # 0.0080 lb #

Material Conn Shield, 

Material

6 H HV Seal, Medium Conn, H HV Seal, 2 SBR # 0.0046 lb # 0.0092 lb

Molded Medium Conn, 

Molded

7 H HV Seal, Medium Conn, H HV Seal, 2 SBR # 0.0023 lb #

Material Medium Conn, 

Material

5 H HV TPA, Medium Conn H HV TPA, 2 Commodity # 0.0001 lb # 0.0002 lb

Medium Conn Pricing

5 H HV Cable Clamp Base, H HV Cable Clamp Base, H HV Cable H HV Cable 1 PA66 # 0.0129 lb 0.0129 lb # 0.0129 lb 0.0129 lb

Med, Curved, Molded Clamp Base, 

Med, Curved, 

Molded

6 H HV Cable Clamp Base, Med, H HV Cable 1 PA66 # 0.0129 lb # 0.0129 lb

Curved, Material Clamp Base, 

Med, Curved, 

Material

5 H HV Cable Clamp Cover, H HV Cable 1 PA66 # 0.0144 lb # 0.0144 lb

Med, Curved, Molded Clamp Cover, 

Med, Curved, 

Molded

6 H HV Cable Clamp Cover, H HV Cable 1 PA66 # 0.0144 lb # 0.0144 lb

Med, Curved, Material Clamp Cover, 

Med, Curved, 

Material

5 H HV Medium Conn Asm, H HV Medium 1 # 0.1318 lb # 0.1318 lb

DC-DC Conv Conn Asm

6 H HV Medium Conn Body, H HV Medium 1 PA6T # 0.0586 lb # 0.0586 lb

Molded Conn Body, 

Molded

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

7 H HV Medium Conn Body, H HV Medium 1 PA6T # 0.0586 lb

Material Conn Body, 

Material

6 H HV Medium Conn Shield H HV Medium 2 Stainless Steel # 0.0320 lb # 0.0640 lb

Conn Shield

7 H HV Medium Conn Shield, H HV Medium 2 Stainless Steel # 0.0160 lb #

Stamped Conn Shield, 

Stamped

8 H HV Medium Conn Shield, H HV Medium 2 Stainless Steel # 0.0080 lb #

Material Conn Shield, 

Material

6 H HV Seal, Medium Conn, H HV Seal, 2 SBR # 0.0046 lb # 0.0092 lb

Molded Medium Conn, 

Molded

7 H HV Seal, Medium Conn, H HV Seal, 2 SBR # 0.0023 lb #

Material Medium Conn, 

Material

5 H HV TPA, Medium Conn H HV TPA, 2 Commodity # 0.0001 lb # 0.0002 lb

Medium Conn Pricing

5 H HV Cable Clamp Base, H HV Cable 1 PA66 # 0.0127 lb # 0.0127 lb

Med, Straight, Molded Clamp Base, 

Med, Straight, 

Molded

6 H HV Cable Clamp Base, Med, H HV Cable 1 PA66 # 0.0127 lb # 0.0127 lb

Straight, Material Clamp Base, 

Med, Straight, 

Material

5 H HV Cable Clamp Cover, H HV Cable 1 PA66 # 0.0144 lb # 0.0144 lb

Med, Straight, Molded Clamp Cover, 

Med, Straight, 

Molded

6 H HV Cable Clamp Cover, H HV Cable 1 PA66 # 0.0144 lb # 0.0144 lb

Med, Straight, Material Clamp Cover, 

Med, Straight, 

Material

5 H HV Medium Conn Asm, H HV Medium 1 # 0.1318 lb # 0.1318 lb

BEC Module Conn Asm

6 H HV Medium Conn Body, H HV Medium 1 PA6T # 0.0586 lb # 0.0586 lb

Molded Conn Body, 

Molded

7 H HV Medium Conn Body, H HV Medium 1 PA6T # 0.0586 lb #

Material Conn Body, 

Material

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H HV Medium Conn Shield H HV Medium 2 Stainless Steel # 0.0320 lb #

Conn Shield

7 H HV Medium Conn Shield, H HV Medium 2 Stainless Steel # 0.0160 lb #

Stamped Conn Shield, 

Stamped

8 H HV Medium Conn Shield, H HV Medium 2 Stainless Steel # 0.0080 lb #

Material Conn Shield, 

Material

6 H HV Seal, Medium Conn, H HV Seal, 2 SBR # 0.0046 lb # 0.0092 lb

Molded Medium Conn, 

Molded

7 H HV Seal, Medium Conn, H HV Seal, 2 SBR # 0.0023 lb #

Material Medium Conn, 

Material

5 H HV TPA, Medium Conn H HV TPA, 2 Commodity # 0.0001 lb # 0.0002 lb

Medium Conn Pricing

5 H HV Large Conn Asm, BEC H HV Large 1 # 0.2451 lb # 0.2451 lb

Module Conn Asm

6 H HV Large Conn Body, H HV Large 1 PA6T # 0.1454 lb # 0.1454 lb

Molded Conn Body, 

Molded

7 H HV Large Conn Body, H HV Large 1 PA6T # 0.1454 lb #

Material Conn Body, 

Material

6 H HV Large Conn Shield H HV Large 2 Stainless Steel # 0.0165 lb # 0.0330 lb

Conn Shield

7 H HV Large Conn Shield, H HV Large 1 Stainless Steel # 0.0165 lb #

Stamped Conn Shield, 

Stamped

8 H HV Large Conn Shield, H HV Large 1 Stainless Steel # 0.0165 lb #

Material Conn Shield, 

Material

6 H HV Seal, Large Conn, H HV Seal, 2 SBR # 0.0065 lb # 0.0130 lb

Molded Large Conn, 

Molded

7 H HV Seal, Large Conn, H HV Seal, 1 SBR # 0.0065 lb #

Material Large Conn, 

Material

6 H HV Large Conn Lock, H HV Large 1 PA6T # 0.0537 lb # 0.0537 lb

Molded Conn Lock, 

Molded

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

7 H HV Large Conn Lock, H HV Large 1 PA6T # 0.0537 lb

Material Conn Lock, 

Material

5 H HV Cable Clamp Base, H HV Cable 1 PA6T # 0.0174 lb # 0.0174 lb

Large Conn, Molded Clamp Base, 

Large Conn, 

Molded

6 H HV Cable Clamp Base, H HV Cable 1 PA6T # 0.0174 lb # 0.0174 lb

Large Conn, Material Clamp Base, 

Large Conn, 

Material

5 H HV Cable Clamp Top, H HV Cable 1 PA6T # 0.0103 lb # 0.0103 lb

Large Conn, Molded Clamp Top, 

Large Conn, 

Molded

6 H HV Cable Clamp Top, Large H HV Cable 1 PA6T # 0.0103 lb # 0.0103 lb

Conn, Material Clamp Top, 

Large Conn, 

Material

5 H HV TPA, Lrg Conn, Sig H HV TPA, Lrg 1 Commodity # 0.0004 lb # 0.0004 lb

Terms Conn, Sig Pricing

Terms

5 H HV Large Conn Asm, TCM H HV Large 1 # 0.2451 lb # 0.2451 lb

Module Conn Asm

6 H HV Large Conn Body, H HV Large 1 PA6T # 0.1454 lb # 0.1454 lb

Molded Conn Body, 

Molded

7 H HV Large Conn Body, H HV Large 1 PA6T # 0.1454 lb #

Material Conn Body, 

Material

6 H HV Large Conn Shield H HV Large 2 Stainless Steel # 0.0165 lb # 0.0330 lb

Conn Shield

7 H HV Large Conn Shield, H HV Large 1 Stainless Steel # 0.0165 lb #

Stamped Conn Shield, 

Stamped

8 H HV Large Conn Shield, H HV Large 1 Stainless Steel # 0.0165 lb #

Material Conn Shield, 

Material

6 H HV Seal, Large Conn, H HV Seal, 2 SBR # 0.0065 lb # 0.0130 lb

Molded Large Conn, 

Molded

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

7 H HV Seal, Large Conn, H HV Seal, 1 SBR # 0.0065 lb

Material Large Conn, 

Material

6 H HV Large Conn Lock, H HV Large 1 PA6T # 0.0537 lb # 0.0537 lb

Molded Conn Lock, 

Molded

7 H HV Large Conn Lock, H HV Large 1 PA6T # 0.0537 lb #

Material Conn Lock, 

Material

5 H HV Cable Clamp Base, H HV Cable 1 PA6T # 0.0174 lb # 0.0174 lb

Large Conn, Molded Clamp Base, 

Large Conn, 

Molded

6 H HV Cable Clamp Base, H HV Cable 1 PA6T # 0.0174 lb # 0.0174 lb

Large Conn, Material Clamp Base, 

Large Conn, 

Material

5 H HV Cable Clamp Top, H HV Cable 1 PA6T # 0.0103 lb # 0.0103 lb

Large Conn, Molded Clamp Top, 

Large Conn, 

Molded

6 H HV Cable Clamp Top, Large H HV Cable 1 PA6T # 0.0103 lb # 0.0103 lb

Conn, Material Clamp Top, 

Large Conn, 

Material

5 H HV TPA, Lrg Conn, Sig H HV TPA, Lrg 1 Commodity # 0.0004 lb # 0.0004 lb

Terms Conn, Sig Pricing

Terms

4 H HV JB Conn Cover Base H HV JB Conn 1 # 0.0680 lb # 0.0680 lb

Asm Cover Base 

Asm

5 H HV JB Conn Cover Base, H HV JB Conn 1 PBT GF15 # 0.0599 lb # 0.0599 lb

Molded Cover Base, 

Molded

6 H HV JB Conn Cover Base, H HV JB Conn 1 PBT GF15 # 0.0599 lb # 0.0599 lb

Material Cover Base, 

Material

5 H HV JB Seal, Conn Cover, H HV JB Seal, 1 SBR # 0.0081 lb # 0.0081 lb

Molded Conn Cover, 

Molded

6 H HV JB Seal, Conn Cover, H HV JB Seal, 1 SBR # 0.0081 lb # 0.0081 lb

Material Conn Cover, 

Material

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H HV JB Conn Asm H HV JB Conn # 0.1297 lb

Asm

5 H HV JB Conn Body, Molded H HV JB Conn 1 PBT GF15 # 0.0534 lb # 0.0534 lb

Body, Molded

6 H HV JB Conn Body, Material H HV JB Conn 1 PBT GF15 # 0.0534 lb # 0.0534 lb

Body, Material

5 H HV JB Conn Jumper H HV JB Conn 2 Copper # 0.0129 lb # 0.0258 lb

Terminal Jumper 

Terminal

6 H HV JB Conn Jumper H HV JB Conn 1 Steel - 1008 # 0.0129 lb # 0.0258 lb

Terminal, Stamped Jumper 

Terminal, 

Stamped

7 H HV JB Conn Jumper H HV JB Conn 1 Copper # 0.0129 lb #

Terminal, Material Jumper 

Terminal, 

Material

5 H HV JB Conn Top, Molded H HV JB Conn 1 PBT GF15 # 0.0129 lb # 0.0129 lb

Top, Molded

6 H HV JB Conn Top, Material H HV JB Conn 1 PBT GF15 # 0.0129 lb # 0.0129 lb

Top, Material

5 H HV JB Conn Shield Base H HV JB Conn 1 Zinc # 0.0376 lb # 0.0376 lb

Shield Base

6 H HV JB Conn Shield Base, H HV JB Conn 1 Zinc # 0.0376 lb # 0.0376 lb

Machined Shield Base, 

Machined

7 H HV JB Conn Shield Base, H HV JB Conn 1 Zinc # 0.0376 lb #

Trimmed Shield Base, 

Trimmed

8 H HV JB Conn Shield Base, H HV JB Conn 1 Zinc # 0.0376 lb #

Die Cast Shield Base, 

Die Cast

9 H HV JB Conn Shield Base, H HV JB Conn 1 Zinc # 0.0376 lb #

Material Shield Base, 

Material

4 H HV JB Conn Shield H HV JB Conn 1 Zinc # 0.0672 lb # 0.0672 lb

Shield

5 H HV JB Conn Shield H HV JB Conn 1 Zinc # 0.0672 lb # 0.0672 lb

Shield, 

Trimmed

6 H HV JB Conn Shield H HV JB Conn 1 Zinc # 0.0672 lb # 0.0672 lb

Shield, Die 

Cast

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

7 H HV JB Conn Shield, Material H HV JB Conn 1 Zinc # 0.0672 lb

Shield, Material

4 H Screw, HV JB Conn Shield H Screw, HV JB 2 Commodity # 0.0054 lb # 0.0108 lb

Conn Shield Pricing

4 H HV JB Conn Shield H HV JB Conn 1 Zinc # 0.0672 lb # 0.0672 lb

Shield

5 H HV JB Conn Shield H HV JB Conn 1 Zinc # 0.0672 lb # 0.0672 lb

Shield, 

Trimmed

6 H HV JB Conn Shield H HV JB Conn 1 Zinc # 0.0672 lb # 0.0672 lb

Shield, Die 

Cast

7 H HV JB Conn Shield, Material H HV JB Conn 1 Zinc # 0.0672 lb #

Shield, Material

4 H Screw, HV JB Conn Shield H Screw, HV JB 2 Commodity # 0.0054 lb # 0.0108 lb

Conn Shield Pricing

4 H HV JB Conn Cover, H HV JB Conn 1 PBT GF15 # 0.0999 lb # 0.0999 lb

Molded Cover, Molded

5 H HV JB Conn Cover, Material H HV JB Conn 1 PBT GF15 # 0.0999 lb # 0.0999 lb

Cover, Material

4 H HV JB Cover Rear, Molded H HV JB Cover 1 PA66 # 0.1196 lb # 0.1196 lb

Rear, Molded

5 H HV JB Cover Rear, Material H HV JB Cover Rear, Material H HV JB Cover H HV JB Cover 1 PA66 # 0.1196 lb 0.1196 lb # 0.1196 lb 0.1196 lb

Rear, Material

4 H HV JB Cover Front, H HV JB Cover 1 PA66 # 0.0523 lb # 0.0523 lb

Molded Front, Molded

5 H HV JB Cover Front, Material H HV JB Cover 1 PA66 # 0.0523 lb # 0.0523 lb

Front, Material

3 H Bracket Clip Asm, HV H Bracket Clip 1 Nylon 6/6 # 0.0393 lb # 0.0393 lb

Cable, Taped On Asm, HV 

Cable, Taped 

On

4 H Bracket Clip ,HV Cable, H Bracket 1 Nylon 6/6 # 0.0321 lb # 0.0321 lb

Taped On Clip ,HV Cable, 

Taped On

5 H Bracket Clip ,HV Cable, H Bracket 1 Nylon 6/6 # 0.0321 lb # 0.0321 lb

Taped On, Material Clip ,HV Cable, 

Taped On, 

Material

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Crush Sleeve, Bracket H Crush Steel - 1008 # 0.0072 lb

Clip, HV Cable Sleeve, 

Bracket Clip, 

HV Cable

5 H Crush Sleeve, Bracket H Crush 1 Steel - 1008 # 0.0072 lb # 0.0072 lb

Clip, HV Cable, Stamped Sleeve, 

Bracket Clip, 

HV Cable, 

Stamped

6 H Crush Sleeve, Bracket Clip, H Crush 1 Steel - 1008 # 0.0072 lb # 0.0072 lb

HV Cable, Stamped Sleeve, Bracket 

Clip, HV Cable, 

Material

3 H Black Duct Tape, 1" x 20.5" H Black Duct 1 Commodity # 0.0082 lb # 0.0082 lb

Long Tape, 1" Wide Pricing

3 H HV Harness Lower Cover, H HV Harness 1 PA66 # 0.0948 lb # 0.0948 lb

#4, Molded Lower Cover, 

#4, Molded

4 H HV Harness Lower Cover, H HV Harness 1 PA66 # 0.0948 lb # 0.0948 lb

#4, Material Lower Cover, 

#4, Material

3 H Orange Tape, 5/8" x 10" H Orange Tape, 2 Commodity # 0.0008 lb # 0.0016 lb

Long 5/8" Wide Pricing

3 H HV Harness Upper Cover, H HV Harness 1 PA66 # 0.0253 lb # 0.0253 lb

#4, Molded Upper Cover, 

#4, Molded

4 H HV Harness Upper Cover, H HV Harness 1 PA66 # 0.0253 lb # 0.0253 lb

#4, Material Upper Cover, 

#4, Material

3 H HV Harness Lower Cover H HV Harness 1 PA66 # 0.0950 lb # 0.0950 lb

Asm, #5 Lower Cover 

Asm, #5

4 H HV Harness Lower Cover H HV Harness 1 PA66 # 0.0854 lb # 0.0854 lb

Asm, #5 Lower Cover 

Asm, #5, 

Molded

5 H HV Harness Lower Cover H HV Harness 1 PA66 # 0.0854 lb # 0.0854 lb

Asm, #5, Material Lower Cover 

Asm, #5, 

Material

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

H Crush Sleeve Large, H Crush Steel - 1008 # 0.0096 lb

Bracket Clip, HV Cable Sleeve Large, 

Bracket Clip, 

HV Cable

5 H Crush Sleeve Large, H Crush 1 Steel - 1008 # 0.0096 lb # 0.0096 lb

Bracket Clip, HV Cable, Mold Sleeve Large, 

Bracket Clip, 

HV Cable, 

Mold

6 H Crush Sleeve Large, Bracket H Crush Sleeve 1 Steel - 1008 # 0.0096 lb # 0.0096 lb

Clip, HV Cable, Mate Large, Bracket 

Clip, HV Cable, 

Mate

3 H Wrap Tie, HV Harness H Wrap Tie, HV 2 Commodity # 0.0018 lb # 0.0035 lb

Cover Harness Cover Pricing

3 H HV Harness Upper Cover H HV Harness 1 PA66 # 0.0932 lb # 0.0932 lb

Asm, #5, Molded Upper Cover 

Asm, #5, 

Molded

4 H HV Harness Upper Cover H HV Harness 1 PA66 # 0.0932 lb # 0.0932 lb

Asm, #5, Material Upper Cover 

Asm, #5, 

Material

3 H Black Duct Tape, 3/4" x 14" H Black Duct Tape, 3/4" x 14" H Black Duct H Black Duct 1 Commodity Commodity # 0.0035 lb 0.0035 lb # 0.0035 lb 0.0035 lb

Long Tape, 3/4" Wide Pricing

3 H HV Harn Lower Cover H HV Harn 1 PA66 # 0.1217 lb # 0.1217 lb

Asm, #6 Lower Cover 

Asm, #6

4 H HV Harn Lower Cover H HV Harn 1 PA66 # 0.1025 lb # 0.1025 lb

Asm, #6, Molded Lower Cover 

Asm, #6, 

Molded

5 H HV Harn Lower Cover Asm, H HV Harn 1 PA66 # 0.1025 lb # 0.1025 lb

#6, Material Lower Cover 

Asm, #6, 

Material

4 H Crush Sleeve Large, H Crush 2 Steel - 1008 # 0.0096 lb # 0.0192 lb

Bracket Clip, HV Cable Sleeve Large, 

Bracket Clip, 

HV Cable

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

5 H Crush Sleeve Large, H Crush Steel - 1008 # 0.0096 lb #

Bracket Clip, HV Cable, Mold Sleeve Large, 

Bracket Clip, 

HV Cable, 

Mold

6 H Crush Sleeve Large, Bracket H Crush Sleeve 1 Steel - 1008 # 0.0096 lb # 0.0192 lb

Clip, HV Cable, Mate Large, Bracket 

Clip, HV Cable, 

Mate

3 H HV Harn Upper Cover H HV Harn 1 PA66 # 0.0576 lb # 0.0576 lb

Asm, #6, Molded Upper Cover 

Asm, #6, 

Molded

4 H HV Harn Upper Cover Asm, H HV Harn 1 PA66 # 0.0576 lb # 0.0576 lb

#6, Molded Upper Cover 

Asm, #6, 

Material

3 H HV Harn Lower Cover H HV Harn 1 PA66 # 0.4237 lb # 0.4237 lb

Asm, #7 Lower Cover 

Asm, #7

4 H HV Harn Lower Cover H HV Harn 1 PA66 # 0.3949 lb # 0.3949 lb

Asm, #7, Molded Lower Cover 

Asm, #7, 

Molded

5 H HV Harn Lower Cover Asm, H HV Harn 1 PA66 # 0.3949 lb # 0.3949 lb

#7, Material Lower Cover 

Asm, #7, 

Material

4 H Crush Sleeve Large, H Crush 3 Steel - 1008 # 0.0096 lb # 0.0288 lb

Bracket Clip, HV Cable Sleeve Large, 

Bracket Clip, 

HV Cable

5 H Crush Sleeve Large, H Crush 1 Steel - 1008 # 0.0096 lb # 0.0288 lb

Bracket Clip, HV Cable, Mold Sleeve Large, 

Bracket Clip, 

HV Cable, 

Mold

6 H Crush Sleeve Large, Bracket H Crush Sleeve 1 Steel - 1008 # 0.0096 lb # 0.0288 lb

Clip, HV Cable, Mate Large, Bracket 

Clip, HV Cable, 

Mate

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

3 H HV Harn Upper Cover H HV Harn 1 PA66 0.2086 lb 0.2086 lb

Asm, #7, Molded Upper Cover 

Asm, #7, 

Molded

4 H HV Harn Upper Cover Asm, H HV Harn 1 PA66 # 0.2086 lb # 0.2086 lb

#7, Molded Upper Cover 

Asm, #7, 

Material

3 H Black Duct Tape, 3/4" x 14" H Black Duct 1 Commodity # 0.0033 lb # 0.0033 lb

Long Tape, 3/4" Wide Pricing

2 H HV Harness Cover, #3, H HV Harness 1 PA66 # 0.1411 lb # 0.1411 lb

Molded Clamshell Cover, #3, 

Molded 

Clamshell

3 H HV Harness Cover, #3, H HV Harness 1 PA66 # 0.1411 lb # 0.1411 lb

Material Cover, #3, 

Material

2 H Black Duct Tape, 3/4" x H Black Duct 1 Commodity # 0.0026 lb # 0.0026 lb

10.25" Long Tape, 3/4" Wide Pricing

2 H HV Harn Lower Cover H HV Harn 1 PA66 # 0.2151 lb # 0.2151 lb

Asm, #1 Lower Cover 

Asm, #1

3 H HV Harn Lower Cover, #1, H HV Harn Lower Cover, #1, H HV Harn H HV Harn 1 PA66 # 0.2128 lb 0.2128 lb # 0.2128 lb 0.2128 lb

Molded Lower Cover, 

#1, Molded

4 H HV Harn Lower Cover, #1, H HV Harn 1 PA66 # 0.2128 lb # 0.2128 lb

Material Lower Cover, 

#1, Material

3 H Push Pin, Harness Cover H Push Pin, 2 Commodity # 0.0012 lb # 0.0023 lb

Harness Cover Pricing

2 H DC-AC to Console Harness H DC-AC to 1 # 0.3974 lb # 0.3974 lb

Asm Console 

Harness Asm

3 H DC-AC to Console Harness H DC-AC to 1 # 0.3831 lb # 0.3831 lb

Console 

Harness

3 H HV Harn Cover with Snap H HV Harn 1 PA66 # 0.0114 lb # 0.0114 lb

Conn, Molded Cover with 

Snap Conn, 

Molded

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

4 H HV Harn Cover with Snap H HV Harn 1 PA66 # 0.0114 lb

Conn, Material Cover with 

Snap Conn, 

Material

3 H Black Duct Tape, 3/4" x 6.5" H Black Duct 1 Commodity # 0.0016 lb # 0.0016 lb

Long Tape, 3/4" Wide Pricing

3 H Black Duct Tape, 3/4" x 5" H Black Duct 1 Commodity # 0.0013 lb # 0.0013 lb

Long Tape, 3/4" Wide Pricing

2 H HV Harn Upper Cover, #1, H HV Harn 1 PA66 # 0.1173 lb # 0.1173 lb

Molded Upper Cover, 

#1, Molded

3 H HV Harn Upper Cover, #1, H HV Harn 1 PA66 # 0.1173 lb # 0.1173 lb

Material Upper Cover, 

#1, Material

2 H Black Duct Tape, 3/4" x 15" H Black Duct 1 Commodity # 0.0038 lb # 0.0038 lb

Long Tape, 3/4" Wide Pricing

2 H Black Duct Tape, 3/4" x 53" H Black Duct 1 Commodity # 0.0133 lb # 0.0133 lb

Long Tape, 3/4" Wide Pricing

2 H HV Harn Lower Cover, #2, H HV Harn 1 PA66 # 0.0457 lb # 0.0457 lb

Molded Lower Cover, 

#2, Molded

3 H HV Harn Lower Cover, #2, H HV Harn 1 PA66 # 0.0457 lb # 0.0457 lb

Material Lower Cover, 

#2, Material

2 H HV Harn Upper Cover, #2, H HV Harn 1 PA66 # 0.0182 lb # 0.0182 lb

Molded Upper Cover, 

#2, Molded

3 H HV Harn Upper Cover, #2, H HV Harn 1 PA66 # 0.0182 lb # 0.0182 lb

Material Upper Cover, 

#2, Material

2 H Black Duct Tape, 3/4" x 9.5" H Black Duct 1 Commodity # 0.0024 lb # 0.0024 lb

Long Tape, 3/4" Wide Pricing

2 H Black Duct Tape, 3/4" x 15" H Black Duct 1 Commodity # 0.0038 lb # 0.0038 lb

Long Tape, 3/4" Wide Pricing

2 H Tear Tape, 3/8" Wide x 11" H Tear Tape, 1 Commodity # 0.0011 lb # 0.0011 lb

Long 3/8" Wide Pricing

2 H Tear Tape, 3/8" Wide x 8.75" H Tear Tape, 1 Commodity # 0.0009 lb # 0.0009 lb

Long 3/8" Wide Pricing

2 H Tear Tape, 3/8" Wide x 18.5" H Tear Tape, 1 Commodity # 0.0019 lb # 0.0019 lb

Long 3/8" Wide Pricing

1 H Nut, HV Cable Mounts H Nut, HV 2 Commodity # 0.0134 lb # 0.0268 lb

Cable Mounts Pricing

Design Profit®

Page # of #

Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

1 H Nut, HV Cable Mounts H Nut, HV 5 Commodity # 0.0134 lb 0.0670 lb

Cable Mounts Pricing

1 H Nut, HV Cable Mounts H Nut, HV 3 Commodity # 0.0134 lb # 0.0402 lb

Cable Mounts Pricing

1 H Cover Cable Pass Thru H Cover Cable 1 PA66 GF33 # 0.1661 lb # 0.1661 lb

Pass Thru

2 H Cover Cable Pass Thru, H Cover Cable 1 PA66 GF33 # 0.1661 lb # 0.1661 lb

Material Pass Thru, 

Material

1 H Stud Harness to Trans H Stud Harness 1 Commodity # 0.0340 lb # 0.0340 lb

Bracket to Trans Pricing

Bracket

1 H Battery Service Disconect H Battery 1 # 0.3294 lb # 0.3294 lb

Plug Service 

Disconect 

Plug

2 H Base, Battery Service Plug H Base, 1 # 0.1168 lb # 0.1168 lb

Battery

Service Plug

3 H Base, Battery Service H Base, 1 PBT-GF30 # 0.0968 lb # 0.0968 lb

Plug-Molding Battery

Service 

Plug-Molding

4 H Base, Battery Service H Base, Battery 1 PBT-GF30 # 0.0968 lb # 0.0968 lb

Plug-Material Service 

Plug-MoldingMaterial

3 H Insert Stud, Battery Service H Insert Nut, 2 Commodity # 0.0100 lb # 0.0200 lb

Plug Battery Service Pricing

Plug

2 H Terminal, Battery Service H Terminal, 2 # 0.0462 lb # 0.0924 lb

Plug Battery

Service Plug

3 H Terminal, Battery Service H Terminal, 1 # 0.0462 lb # 0.0924 lb

Plug-Stamping Battery

Service 

Plug-Stamping

4 H Terminal, Battery Service H Terminal, 1 Copper # 0.0462 lb # 0.0924 lb

Plug- Material Battery Service 

Plug-Material

2 H Fuse, Service Plug H Fuse, Service 1 Commodity # 0.0586 lb # 0.0586 lb

Plug Pricing

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
H Elec Power Supply System

Level Symbol Name Number Qty Material Piece Cost Weight Piece Cost Weight (Total)

(Total)

2 H Screw, Battery Service Plug H Screw, 1 Commodity # 0.0118 lb # 0.0118 lb

Battery Service Pricing

Plug

2 H Washer, Battery Service H Washer, 1 Commodity # 0.0000 lb # 0.0000 lb

Plug Battery Service Pricing

Plug

2 H Cover, Battery Service H Cover, 1 # 0.0000 lb # 0.0000 lb

Plug Battery

Service Plug

3 H Cover, Battery Service H Cover, 1 Polypropylene # 0.0000 lb # 0.0000 lb

Plug-Material Battery Service 

Plug-Material

2 H Latch, Battery Service H Latch, 1 PA66 GF14 # 0.0498 lb # 0.0498 lb

Plug Battery

Service Plug

3 H Latch, Battery Service H Latch, Battery 1 PA66 GF14 # 0.0498 lb # 0.0498 lb

Plug-Material Service 

Plug-Material

2 H Label, Battery Service Plug H Label, Battery 1 Commodity # 0.0000 lb # 0.0000 lb

Service Plug Pricing

Assembly Totals Report Totals Preassembled Totals

Analyzed Subs: # Piece Cost (Total): Analyzed Subs:

Unanalyzed Subs: # Unanalyzed Subs:

Weight (Total): 192.7471 lb

Parts: # Parts:

Fasteners: # Fasteners:

Parts+Unanaly# zed: Parts+Unanalyzed:

Design Profit®

Page # of #
Copyright 2010 © Design Profit, Inc.
146.3360 lb
0.0000 lb
138.8555 lb

1.3400 lb

1.3400 lb

1.3400 lb

1.3400 lb

1.7900 lb

1.7900 lb

4.2380 lb

4.3108 lb

2.1320 lb

2.1320 lb

0.3328 lb

0.3328 lb

0.2132 lb

0.2132 lb

0.3536 lb

0.1976 lb

0.1976 lb

0.1560 lb

0.1560 lb

0.0156 lb

0.0156 lb

1.2220 lb

Weight (Total)

0.5148 lb

0.5148 lb

0.5148 lb

0.6968 lb

0.5824 lb

0.5824 lb

0.0312 lb

0.0156 lb

0.0156 lb

0.0676 lb

0.0676 lb

0.0416 lb

0.0416 lb

0.1456 lb

0.1456 lb

3.7960 lb

2.1320 lb

2.1320 lb

0.3328 lb

Weight (Total)

0.3328 lb

0.2132 lb

0.2132 lb

0.3536 lb

0.1976 lb

0.1976 lb

0.1560 lb

0.1560 lb

0.0156 lb

0.0156 lb

0.6968 lb

0.5824 lb

0.5824 lb

0.0312 lb

0.0156 lb

0.0156 lb

0.0676 lb

0.0676 lb

ight (Total)

0.0416 lb

0.0416 lb

0.1456 lb

0.1456 lb

3.7960 lb

2.1320 lb

2.1320 lb

0.3328 lb

0.3328 lb

0.2132 lb

0.2132 lb

0.3536 lb

0.1976 lb

0.1976 lb

0.1560 lb

0.1560 lb

0.0156 lb

Weight (Total)

0.0156 lb

0.6968 lb

0.5824 lb

0.5824 lb

0.0312 lb

0.0156 lb

0.0156 lb

0.0676 lb

0.0676 lb

0.0416 lb

0.0416 lb

0.1456 lb

0.1456 lb

4.3108 lb

2.1320 lb

2.1320 lb

0.3328 lb

0.3328 lb

ight (Total)

0.2132 lb

0.2132 lb

0.3536 lb

0.1976 lb

0.1976 lb

0.1560 lb

0.1560 lb

0.0156 lb

0.0156 lb

1.2220 lb

0.5148 lb

0.5148 lb

0.5148 lb

0.6968 lb

0.5824 lb

0.5824 lb

0.0312 lb

Weight (Total)

0.0156 lb

0.0156 lb

0.0676 lb

0.0676 lb

0.0416 lb

0.0416 lb

0.1248 lb

0.1248 lb

4.2380 lb

1.3400 lb

1.3400 lb

1.3400 lb

1.3400 lb

0.0640 lb

1.7900 lb

1.7900 lb

0.3342 lb

0.3342 lb

0.0203 lb

0.0203 lb

0.6800 lb

0.3342 lb

0.3342 lb

0.0293 lb

0.0293 lb

0.3408 lb

0.3408 lb

0.0161 lb

0.0161 lb

0.2628 lb

0.0219 lb

0.1950 lb

0.1950 lb

0.0001 lb

0.0117 lb

0.0256 lb

0.0284 lb

0.0284 lb

0.4860 lb

0.3408 lb

0.3408 lb

0.3408 lb

5.1720 lb

5.1720 lb

0.0896 lb

0.0236 lb

0.0960 lb

5.1010 lb

4.9400 lb

4.9400 lb

0.0728 lb

0.0728 lb

0.0882 lb

0.0882 lb

0.1980 lb
0.0768 lb

0.0768 lb

1.1450 lb

0.9050 lb

0.0400 lb

ight (Total)

0.1600 lb

0.0400 lb

0.0789 lb

0.0499 lb

0.0147 lb

0.0352 lb

0.0110 lb

0.0110 lb

0.0110 lb

0.0180 lb

0.0738 lb

0.0566 lb

ight (Total)

0.0566 lb

0.0566 lb

0.1608 lb

0.0421 lb

0.0108 lb

0.0108 lb

0.0327 lb
ight (Total)

0.0327 lb

0.0432 lb

0.0432 lb

0.0268 lb

0.0268 lb

0.0700 lb

0.0700 lb

0.6638 lb

0.6232 lb

0.6232 lb

0.0406 lb
0.1967 lb

0.0980 lb

0.0110 lb

0.0110 lb

0.0110 lb

0.0870 lb

0.0222 lb

0.0210 lb

0.0210 lb

0.0210 lb

0.0012 lb

0.0050 lb

0.0050 lb

0.0008 lb

0.0309 lb

0.0198 lb

0.0003 lb

0.0188 lb

0.0009 lb

0.1925 lb

0.0165 lb

0.0165 lb

0.0165 lb

0.1760 lb

0.0299 lb

0.0283 lb

Weight (Total)

0.0283 lb

0.0283 lb

0.0016 lb

0.0299 lb

0.0283 lb

0.0283 lb

0.0283 lb

0.0016 lb

0.0160 lb

0.0160 lb

0.0050 lb

ight (Total)

0.0050 lb

0.1580 lb

0.0134 lb

0.0134 lb

0.0134 lb

0.0119 lb

0.0003 lb

0.0005 lb

0.4022 lb

0.4020 lb

0.0000 lb

0.0000 lb
Weight (Total)

0.0000 lb

0.0000 lb

0.6299 lb

0.6299 lb

0.6299 lb

0.6299 lb

0.6299 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb
Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb
Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (Total)

0.0000 lb

0.3285 lb

0.6160 lb

0.6160 lb

Weight (Total)

0.6160 lb

0.6160 lb

0.5510 lb

0.5510 lb

0.5510 lb

0.5510 lb

0.5510 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb
Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb
Weight (Tota

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.2560 lb

0.6850 lb

ight (Total)

0.6850 lb

0.8400 lb

0.8400 lb

0.8400 lb

0.0700 lb

0.0150 lb
0.0008 lb

3.1800 lb

3.1800 lb

0.0280 lb

0.0030 lb

1.8300 lb

1.8300 lb

0.0140 lb

0.6600 lb

0.6600 lb

0.0028 lb

0.0012 lb

0.1563 lb

0.1563 lb

0.0500 lb

0.0500 lb

0.3704 lb
ight (Total)

0.1940 lb

0.1940 lb

0.0000 lb

0.1560 lb

0.0198 lb

0.0198 lb

0.0006 lb

0.0007 lb

0.1696 lb

0.1200 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (Tota

0.0000 lb

0.0496 lb

0.0004 lb

0.0017 lb

0.2400 lb

0.2400 lb

0.2400 lb

0.2400 lb

0.2400 lb

0.2400 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (T

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (Total)

0.0000 lb

0.0000 lb

0.0033 lb

0.5388 lb

0.4056 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.1332 lb

0.0045 lb

0.3309 lb

0.2900 lb

0.2900 lb

0.0001 lb

ight (Total)

0.0408 lb

0.0408 lb

0.0044 lb

1.5328 lb

1.6741 lb

1.5873 lb

5.6544 lb

1.7700 lb

1.7700 lb

1.7700 lb

0.4950 lb

ight (Total)

0.4950 lb

0.4950 lb

0.4950 lb
0.0464 lb

0.0796 lb

0.1526 lb

0.0176 lb

0.0047 lb

0.0047 lb

0.0618 lb

0.0618 lb

0.0618 lb

0.0618 lb

0.0347 lb

0.0347 lb

0.0347 lb

0.0367 lb

0.0367 lb

0.0367 lb

0.0367 lb
0.9335 lb

0.8829 lb

0.8829 lb

0.8829 lb

0.8829 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (Total)

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

Weight (Total)

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

ight (Total)

0.0000 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0506 lb

0.0132 lb

0.0028 lb

0.0104 lb

0.0104 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0224 lb

0.0150 lb

0.0000 lb

0.0000 lb

0.0000 lb

0.0761 lb

0.0915 lb
0.1455 lb

0.1455 lb

0.0510 lb

0.0130 lb

0.0070 lb
0.0064 lb

0.0234 lb

0.0187 lb

0.1370 lb

0.0110 lb

0.0110 lb

0.0110 lb

0.0870 lb

0.0210 lb

0.0210 lb

0.0210 lb
0.0012 lb

0.0050 lb

0.0020 lb
ight (Total)

0.0020 lb

0.0020 lb

0.1124 lb

0.1124 lb

0.1124 lb

0.0382 lb

0.0635 lb

0.2220 lb

0.2220 lb

0.0050 lb

0.0050 lb
0.0200 lb

0.3490 lb
1.3550 lb

1.3250 lb

1.3245 lb

1.3245 lb

1.3245 lb

0.0005 lb

0.3404 lb

0.3404 lb

0.1654 lb

0.1654 lb

0.1750 lb

0.1750 lb

0.1750 lb

0.0315 lb

0.0399 lb
ight (Total)

0.0399 lb

0.0399 lb

7.9860 lb

6.5236 lb

0.3237 lb

0.3237 lb

0.1405 lb

0.0522 lb

0.0883 lb

0.0014 lb

0.1318 lb

Weight (Total)

0.0586 lb

0.0586 lb

0.0640 lb

0.0640 lb

0.0640 lb

0.0092 lb

0.0092 lb

0.0002 lb

0.0129 lb

0.0129 lb

0.0144 lb

0.0144 lb

0.1318 lb

0.0586 lb
Weight (Total)

0.0586 lb

0.0640 lb

0.0640 lb

0.0640 lb

0.0092 lb

0.0092 lb

0.0002 lb

0.0127 lb

0.0127 lb

0.0144 lb

0.0144 lb

0.1318 lb

0.0586 lb

0.0586 lb
Weight (Total)

0.0640 lb

0.0640 lb

0.0640 lb

0.0092 lb

0.0092 lb

0.0002 lb

0.2451 lb

0.1454 lb

0.1454 lb

0.0330 lb

0.0330 lb

0.0330 lb

0.0130 lb

0.0130 lb

0.0537 lb
Weight (Total)

0.0537 lb

0.0174 lb

0.0174 lb

0.0103 lb

0.0103 lb

0.0004 lb

0.2451 lb

0.1454 lb

0.1454 lb

0.0330 lb

0.0330 lb

0.0330 lb

0.0130 lb

Weight (Total)

0.0130 lb

0.0537 lb

0.0537 lb

0.0174 lb

0.0174 lb

0.0103 lb

0.0103 lb

0.0004 lb

0.0680 lb

0.0599 lb

0.0599 lb

0.0081 lb

0.0081 lb
0.1297 lb

0.0534 lb

0.0534 lb

0.0258 lb

0.0258 lb

0.0258 lb

0.0129 lb

0.0129 lb

0.0376 lb

0.0376 lb

0.0376 lb

0.0376 lb

0.0376 lb

0.0672 lb

0.0672 lb

0.0672 lb

Weight (Total)

0.0672 lb

0.0108 lb

0.0672 lb

0.0672 lb

0.0672 lb

0.0672 lb

0.0108 lb

0.0999 lb

0.0999 lb

0.1196 lb

0.1196 lb

0.0523 lb

0.0523 lb

0.0321 lb

0.0321 lb

0.0072 lb

0.0072 lb

0.0072 lb

0.0948 lb

0.0253 lb

0.0854 lb

0.0854 lb

0.0096 lb

0.0096 lb

0.0096 lb

0.0932 lb

0.1025 lb

0.1025 lb

0.0192 lb

ight (Total)

0.0192 lb

0.0192 lb

0.0576 lb

0.3949 lb

0.3949 lb

0.0288 lb

0.0288 lb

0.0288 lb
0.2086 lb

0.2086 lb

0.2128 lb
0.0114 lb
0.0670 lb

0.0968 lb

0.0924 lb

0.0118 lb