Sample ID: 4-30-13 428/429 Line3 Run1 Lab ID:

Value

0.6977

0.84

28.84

28.74627903

0.008645846

526.8

536.5

30.29

60

1.8

1

30.29

240

1.28

147.664

27.8

29.89

0.223

0.00027122962

3.803

38.505 Vd = Desired Velocity in stack for Isokinetic sampling

102.819

Value

150.2961392

39.59081238

0

0

27.8

1.31077

0.008645846

99.72234196

Air Test Calculations

Ratio of Vs/Vd*100 (Must be less than 120%)

Md = Stack gas dry molecular weight, (lb/lb-mole)

Ms = Stack gas (wet) molecular weight (lb/lb-mole)

Vr = Average Anemometer Velocity during test.

Ps = Absolute stack gas pressure (in Hg)

Nozzle diameter (in)

Area of Nozzle (ft^2)

Vlc Volume collected

Bws = fraction of gas that is moisture

I = % Isokinetic variation

Vm (std) = Volume of sample measured by DGM (dscf) 

Vs = Average stack gas velocity

Total impinger catch (ml)

Vwc (std) = converted water volume 

Total silica gel catch (ml)

Vwsg (std) = converted silica gel water volume 

Method 5 Parameter

 Potroom Roof Vent Emission Calculations Line 3

Pm = Pressure at orifice meter (in. Hg)

Vm = Total sample volume from dry gas meter (dcf)

Total sampling time required for test (min)*

Tm = Absolute average dry gas meter temp (R).

Ts = Stack gas absolute average temperature (R)

4/30/2013

Bws = Stack gas moisture content

p = Stack gas velocity pressure (avg. sqrt p - in. water)

Cp = Pitot tube calibration coefficient

Ta = Sampling site ambient temperature, (°F)

H@ = Orifice meter calibration factor, (in. water)

Y = Dry gas meter calibration factor

Pbar = Barometric pressure, (in. Hg)

Havg = average orifice meter differential
Test ID: 4-30-13 428/429 Line3 Run1 Lab ID: 0

Value

150.2961392 Vm(std) Volume of Air Sampled by DGM (dscf)

3.803 Vr Velocity of Roof Vent Emissions During Test (ft/s)

96.86 Tr Average Temperature of Roof Vent During Test (°F)

30.29 Pbar Barometric Pressure During Test (in Hg)

8836.65 Area of Potroom Roof Vent (ft2)

122.5519333 Month Average Tons of Aluminum Produced per day (Line 3)

0.008645846 Bws Moisture in Roof Emissions

115125331.7 Qstd Flow of Roof Vent Emissions (dscf/hr)

 Potroom Roof Vent Emission Calculations Line 3

4/30/2013

Combined Method 5 Parameter and Analytical

Ep

 = 2[(Cs2Qsd) / (PK)]

Value Units

2 = conversion factor to account for two potrooms per potline 2

Qsd = volumetric flow rate of roof vent effluent gas (dscf/hr) 115,125,332 dscf/hr

P = potline III aluminum production rate (ton/hr) 5.11 ton/hr

K = conversion factor (453,600 mg/lb) 453,600 mg/lb

Vv = volume of roof vent sample gas (dscf) 150.30 dscf

Line 3 total volumetric flow rate (dscf/min) 3837511 dscf/min

Volumetric Flow Rate of Roof Vent Effluent Gas

Qsd = 3600 (1-Bws) Vv As (528/Ts) (Ps/29.92)

Value Units

where Qsd = volumetric flow rate of roof vent effluent gas (dscf/hr) 115,125,332 dscf/hr

528 = standard temperature (R) 528 R

vv = average velocity of roof vent effluent gas (ft/hr) 13,691 ft/hr

Pv = barometric pressure in the roof vent (in Hg) 30.29 in Hg

A = area of potroom roof vent (ft2) 8,837 ft2

Md = mole fraction of dry gas 0.9914

Tv = roof vent temperature (°F) 96.86 °F

460 = conversion factor (°F toR) 460 R

29.92 = standard pressure (in Hg) 29.92 in Hg

40 CFR Part 63 Subpart LL - NESHAP for Primary Aluminum Reduction Plants

§ 63.847(d)(1) - Roof Vent Emissions from Potlines

Roof Vent Emission Rate of Potline III -April 30, 2013 Method 428/429 Run 1