Facility DEC ID: 1472000508

 PERMIT

 Under the Environmental Conservation Law (ECL)

IDENTIFICATION INFORMATION

Permit Type: Air State Facility

Permit ID: 1-4720-00508/00007

Mod 0 Effective Date: 12/06/2001 Expiration Date: No expiration date.

Mod 1 Effective Date: 05/20/2002 Expiration Date: No expiration date.

Permit Issued To: AIRCRAFT FINISHING CORP

612 RUTGERS RD.

NORTH BABYLON, NY 11703

Contact: SAMUEL SERIGANO

AIRCRAFT REFINISHING

612 RUTGERS RD

NORTH BABYLON, NY 11703

(631) 422-5000

Facility: AIRCRAFT FINISHING CORP

612 RUTGERS RD

NORTH BABYLON, NY 11703

Description:

Aircraft Finishing Corp. is involved in chromium and sulfuric acid anodizing, cadmium plating, and spray 

coating of aerospace aluminum and steel parts. The 2 Emission Units of the facility consist of spray 

coating and cleaning and anodizing of metal parts. The spray coating and metal parts drying unit consists 

of 3 Emission Points which are associated with three spray booths and one room where the paints and 

chemicals are prepared. The cleaning, anodizing, and plating unit consits of 3 Emission Points which are 

associated with emissions from vapor degreasing, caustic cleaning, acid pickling, chromic acid anodizing, 

sulfuric acid anodizing, electroplating, and rinsing. The spray coating operations are subject to 6 NYCRR 

Part 228 (Surface Coating Processes) and 6 NYCRR Part 212 (General Process Emission Sources) 

regulations that require the utilization of compliant paints and emissions of toxics below the acceptable 

concentrations in the atmosphere. The emissions from chromic acid anodizing operations are regulated 

under 40 CFR Part 63 Subpart N (National Emission Standards for Chromium Emissions from Hard and 

Decorative Chromium Electroplating and Chromium Anodizing Tanks). The vapor degreasing operations 

are regulated under 40 CFR Part 63 Subpart T (National Emission Standards for Halogenated Solvent 

Cleaning). Aircraft Finishing is also using sulfuric acid and cyanide-based solutions to conduct cleaning 

and cadmium plating of aerospace parts and the emissions from these processes are regulated by 6 

NYCRR Part 212.

Mod 1/FINAL
Facility DEC ID: 1472000508

By acceptance of this permit, the permittee agrees that the permit is contingent upon strict compliance

with the ECL, all applicable regulations, the General Conditions specified and any Special Conditions

included as part of this permit.

rmit Administrator: ROGER EVANS

 DIVISION OF ENVIRONMENTAL PERMITS

 SUNY CAMPUS, LOOP ROAD, BUILDING 40

 STONY BROOK, NY 11790-2356

Authorized Signature: _________________________________ Date: ___ / ___ / _____

Mod 1/FINAL
Facility DEC ID: 1472000508

Notification of Other State Permittee Obligations

Item A: Permittee Accepts Legal Responsibility and Agrees to Indemnification

The permittee expressly agrees to indemnify and hold harmless the Department of Environmental

Conservation of the State of New York, its representatives, employees, and agents ("DEC") for all

claims, suits, actions, and damages, to the extent attributable to the permittee's acts or omissions

in connection with the permittee's undertaking of activities in connection with, or operation and

maintenance of, the facility or facilities authorized by the permit whether in compliance or not in

compliance with the terms and conditions of the permit. This indemnification does not extend to

any claims, suits, actions, or damages to the extent attributable to DEC's own negligent or

intentional acts or omissions, or to any claims, suits, or actions naming the DEC and arising

under article 78 of the New York Civil Practice Laws and Rules or any citizen suit or civil rights

provision under federal or state laws.

Item B: Permittee's Contractors to Comply with Permit

The permittee is responsible for informing its independent contractors, employees, agents and 

assigns of their responsibility to comply with this permit, including all special conditions while

acting as the permittee's agent with respect to the permitted activities, and such persons shall

be subject to the same sanctions for violations of the Environmental Conservation Law as

those prescribed for the permittee.

Item C: Permittee Responsible for Obtaining Other Required Permits

The permittee is responsible for obtaining any other permits, approvals, lands, easements and

rights-of-way that may be required to carry out the activities that are authorized by this

permit.

Item D: No Right to Trespass or Interfere with Riparian Rights

This permit does not convey to the permittee any right to trespass upon the lands or interfere

with the riparian rights of others in order to perform the permitted work nor does it authorize

the impairment of any rights, title, or interest in real or personal property held or vested in a

person not a party to the permit.

Mod 1/FINAL
C ID: 1472000508

LIST OF CONDITIONS

 

DEC GENERAL CONDITIONS

General Provisions

Facility Inspection by the Department

Relationship of this Permit to Other Department Orders and Determinations

Applications for Permit Renewals and Modifications

Applications for Permit Renewals and Modifications

Permit Modifications, Suspensions and Revocations by the Department

Permit Modifications, Suspensions, and Revocations by the Department

Facility Level

Submission of Applications for Permit Modification or Renewal-REGION 1 

HEADQUARTERS

 DEC Permit Conditions

Page 1 of 4 Mod 1/FINAL
Facility DEC ID: 1472000508

 DEC GENERAL CONDITIONS

 **** General Provisions  

GENERAL CONDITIONS - Apply to ALL Authorized Permits.

Condition 1: Facility Inspection by the Department

Applicable State Requirement: ECL 19-0305

Item 1.1:

The permitted site or facility, including relevant records, is subject to inspection at reasonable hours and 

intervals by an authorized representative of the Department of Environmental Conservation (the 

Department) to determine whether the permittee is complying with this permit and the ECL. Such 

representative may order the work suspended pursuant to ECL 71-0301 and SAPA 401(3).

Item 1.2:

The permittee shall provide a person to accompany the Department's representative during an inspection 

to the permit area when requested by the Department.

Item 1.3:

A copy of this permit, including all referenced maps, drawings and special conditions, must be available 

for inspection by the Department at all times at the project site or facility. Failure to produce a copy of 

the permit upon request by a Department representative is a violation of this permit.

Condition 2: Relationship of this Permit to Other Department Orders and Determinations

Applicable State Requirement: ECL 3-0301.2(m)

Item 2.1:

Unless expressly provided for by the Department, issuance of this permit does not modify, supersede or 

rescind any order or determination previously issued by the Department or any of the terms, conditions or 

requirements contained in such order or determination.

Condition 1-1: Applications for Permit Renewals and Modifications

Applicable State Requirement: 6NYCRR 621.13

Item 1-1.1:

The permittee must submit a separate written application to the Department for renewal, modification or 

transfer of this permit. Such application must include any forms or supplemental information the 

Department requires. Any renewal, modification or transfer granted by the Department must be in 

writing.

Item 1-1.2:

The permittee must submit a renewal application at least 180 days before expiration of permits for Title V 

Facility Permits, or at least 30 days before expiration of permits for State Facility Permits. 

Item 1-1.3:

Permits are transferrable with the approval of the department unless specifically prohibited by the statute, 

regulation or another permit condition. Applications for permit transfer should be submitted prior to actual 

 DEC Permit Conditions

Page 2 of 4 Mod 1/FINAL
Facility DEC ID: 1472000508

transfer of ownership.

Condition 3: Applications for Permit Renewals and Modifications

Applicable State Requirement: 6NYCRR 621.13(a)

Expired by Mod No: 1

Item 3.1:

The permittee must submit a separate written application to the Department for renewal, modification or 

transfer of this permit. Such application must include any forms or supplemental information the 

Department requires. Any renewal, modification or transfer granted by the Department must be in 

writing.

Item 3.2:

The permittee must submit a renewal application at least 180 days before expiration of permits for Title 

V Facility Permits, or at least 30 days before expiration of permits for State Facility Permits. 

Condition 1-2: Permit Modifications, Suspensions and Revocations by the Department

Applicable State Requirement: 6NYCRR 621.14

Item 1-2.1:

The Department reserves the right to modify, suspend, or revoke this permit in accordance with 6NYCRR 

Part 621. The grounds for modification, suspension or revocation include:

a) materially false or inaccurate statements in the permit application or supporting papers;

b) failure by the permittee to comply with any terms or conditions of the permit;

c) exceeding the scope of the project as described in the permit application;

d) newly discovered material information or a material change in environmental conditions, 

relevant technology or applicable law or regulations since the issuance of the existing permit;

e) noncompliance with previously issued permit conditions, orders of the commissioner, any 

provisions of the Environmental Conservation Law or regulations of the Department 

related to the permitted activity.

Condition 4: Permit Modifications, Suspensions, and Revocations by the Department

Applicable State Requirement: 6NYCRR 621.14

Expired by Mod No: 1

Item 4.1:

The Department reserves the right to modify, suspend, or revoke this permit. The grounds for 

modification, suspension or revocation include:

a) the scope of the permitted activity is exceeded or a violation of any condition of the permit 

or provisions of the ECL and pertinent regulations is found;

b) the permit was obtained by misrepresentation or failure to disclose relevant facts;

c) new material information is discovered; or

d) environmental conditions, relevant technology, or applicable law or regulation have 

materially changed since the permit was issued.

 DEC Permit Conditions

Page 3 of 4 Mod 1/FINAL
Facility DEC ID: 1472000508

 ** ** Facility Level  

Condition 5: Submission of Applications for Permit Modification or Renewal-REGION 1 

HEADQUARTERS

Applicable State Requirement: 6NYCRR 621.5(a)

Item 5.1:

Submission of applications for permit modification or renewal are to be submitted to:

NYSDEC Regional Permit Administrator 

Region 1 Headquarters

Division of Environmental Permits

SUNY Campus, Loop Road, Building 40

Stony Brook, NY 11790-2356

(631) 444-0365

 DEC Permit Conditions

Page 4 of 4 Mod 1/FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Permit Under the Environmental Conservation Law (ECL)

ARTICLE 19: AIR POLLUTION CONTROL - AIR STATE FACILITY PERMIT

IDENTIFICATION INFORMATION

Permit Issued To: AIRCRAFT FINISHING CORP

612 RUTGERS RD.

NORTH BABYLON, NY 11703

Facility: AIRCRAFT FINISHING CORP

612 RUTGERS RD

NORTH BABYLON, NY 11703

Authorized Activity By Standard Industrial Classification Code:

3471 - ELECTROPLATING,POLISHING,ANODIZING, AND COLORING

3479 - METAL COATING AND ALLIED SERVICES,NEC

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

LIST OF CONDITIONS

 

FEDERALLY ENFORCEABLE CONDITIONS

Facility Level

15 6NYCRR 228.10: Compliance Demonstration

Emission Unit Level

 EU=1-PAINT

17 6NYCRR 228.5(a): Compliance Demonstration

 EU=1-PAINT,Proc=SP0

18 6NYCRR 212.4(c): Compliance Demonstration

19 6NYCRR 212.4(c): Compliance Demonstration

20 6NYCRR 212.9(b): Compliance Demonstration

21 6NYCRR 212.9(b): Compliance Demonstration

22 6NYCRR 228.3(a): Compliance Demonstration

23 6NYCRR 228.4: Compliance Demonstration

 EU=2-ACPLT,Proc=AC2,ES=CANOD

24 40CFR 63.340(b), Subpart N: Compliance Demonstration

25 40CFR 63.342(d)(2), Subpart N: Compliance Demonstration

26 40CFR 63.342(f), Subpart N: Compliance Demonstration

27 40CFR 63.346(a), Subpart N: Compliance Demonstration

28 40CFR 63.346(b), Subpart N: Compliance Demonstration

29 40CFR 63.347(a), Subpart N: Compliance Demonstration

30 40CFR 63.347(h), Subpart N: Compliance Demonstration

31 40CFR 63.347(h)(2), Subpart N: Compliance Demonstration

 EU=2-ACPLT,Proc=DEG,ES=VD001

1-1 40CFR 63.464(a)(1), Subpart T: Compliance Demonstration

1-2 40CFR 63.467(c), Subpart T: Recordkeeping

1-3 40CFR 63.468(g), Subpart T: Solvent emission report

05,Proc=AC2,ES=CANOD

45 40CFR 63.340(b), Subpart N: Part 63 General Provisions requirements

 EU=2-ACPLT,EP=00006,Proc=AC3,ES=SANOD

46 6NYCRR 212.9(b): Compliance Demonstration

 EU=2-ACPLT,EP=00006,Proc=PCD,ES=CEPLT

47 6NYCRR 212.9(b): Compliance Demonstration

RCEABLE CONDITIONS

Facility Level

1-4 ECL 19-0301: Contaminant List

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

50 6NYCRR 201-5: Emission Unit Definition

51 6NYCRR 201-5.1(a): Compliance Demonstration

53 6NYCRR 211.2: Air pollution prohibited

Emission Unit Level

54 6NYCRR 201-5: Emission Point Definition By Emission Unit

55 6NYCRR 201-5: Process Definition By Emission Unit

Mod 0 Permit Effective Date: 12/06/2001 Permit Expiration Date: No expiration date.

ve Date: 05/20/2002 Permit Expiration Date: No expiration date.

 Air Pollution Control Permit Conditions

Mod 1/Active Page 3 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

FEDERALLY ENFORCEABLE CONDITIONS

** ** Facility Level  

NOTIFICATION OF GENERAL PERMITTEE OBLIGATIONS

 This section contains terms and conditions which are federally enforceable. Permittees may also

have other obligations under regulations of general applicability

Item A: Sealing - 6NYCRR Part 200.5

The Commissioner may seal an air contamination source to 

prevent its operation if compliance with 6 NYCRR Chapter 

III is not met within the time provided by an order of the

Commissioner issued in the case of the violation. 

Sealing means labeling or tagging a source to notify any 

person that operation of the source is prohibited, and 

also includes physical means of preventing the operation 

of an air contamination source without resulting in 

destruction of any equipment associated with such source, 

and includes, but is not limited to, bolting, chaining or 

wiring shut control panels, apertures or conduits 

associated with such source.

No person shall operate any air contamination source 

sealed by the Commissioner in accordance with this section

unless a modification has been made which enables such 

source to comply with all requirements applicable to such 

modification.

Unless authorized by the Commissioner, no person shall 

remove or alter any seal affixed to any contamination 

source in accordance with this section.

Item B: Acceptable Ambient Air Quality - 6NYCRR Part 200.6

Notwithstanding the provisions of 6 NYCRR Chapter III, 

Subchapter A, no person shall allow or permit any air 

contamination source to emit air contaminants in 

quantities which alone or in combination with emissions 

from other air contamination sources would contravene any 

applicable ambient air quality standard and/or cause air 

pollution. In such cases where contravention occurs or may

occur, the Commissioner shall specify the degree and/or 

method of emission control required.

Item C: Maintenance of Equipment - 6NYCRR Part 200.7

Any person who owns or operates an air contamination 

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

source which is equipped with an emission control device 

shall operate such device and keep it in a satisfactory 

state of maintenance and repair in accordance with 

ordinary and necessary practices, standards and 

procedures, inclusive of manufacturer's specifications, 

required to operate such device effectively.

Item D: Unpermitted Emission Sources - 6NYCRR Part 201-1.2

If an existing emission source was subject to the 

permitting requirements of 6NYCRR Part 201 at the time of 

construction or modification, and the owner and/or 

operator failed to apply for a permit for such emission 

source then the following provisions apply:

(a) The owner and/or operator must apply for a permit for 

such emission source or register the facility in 

accordance with the provisions of Part 201.

(b) The emission source or facility is subject to all 

regulations that were applicable to it at the time of 

construction or modification and any subsequent 

requirements applicable to existing sources or 

facilities.

Item E: Emergency Defense - 6NYCRR Part 201-1.5

An emergency constitutes an affirmative defense to an 

action brought for noncompliance with emissions 

limitations or permit conditions for all facilities in New

York State.

(a) The affirmative defense of emergency shall be 

demonstrated through properly signed, contemporaneous 

operating logs, or other relevant evidence that:

(1) An emergency occurred and that the facility owner 

and/or operator can identify the cause(s) of the 

emergency;

(2) The equipment at the permitted facility causing the 

emergency was at the time being properly operated;

(3) During the period of the emergency the facility owner

and/or operator took all reasonable steps to minimize 

levels of emissions that exceeded the emission standards, 

r other requirements in the permit; and

(4) The facility owner and/or operator notified the 

Department within two working days after the event 

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

occurred. This notice must contain a description of the 

emergency, any steps taken to mitigate emissions, and 

corrective actions taken.

(b) In any enforcement proceeding, the facility owner 

and/or operator seeking to establish the occurrence of an 

emergency has the burden of proof.

(c) This provision is in addition to any emergency or 

upset provision contained in any applicable requirement.

Item F: Recycling and Salvage - 6NYCRR Part 201-1.7

Where practical, any person who owns or operates an air 

contamination source shall recycle or salvage air 

contaminants collected in an air cleaning device according

to the requirements of 6 NYCRR.

Item G: Prohibition of Reintroduction of Collected Contaminants 

to the Air - 6NYCRR Part 201-1.8

No person shall unnecessarily remove, handle, or cause to

be handled, collected air contaminants from an air 

cleaning device for recycling, salvage or disposal in a 

manner that would reintroduce them to the outdoor 

atmosphere.

Item H: Proof of Eligibility for Sources Defined as Exempt 

ctivities - 6 NYCRR Part 201-3.2(a)

The owner and/or operator of an emission source or unit 

that is eligible to be exempt, may be required to certify 

that it operates within the specific criteria described in

6 NYCRR Subpart 201-3. The owner or operator of any such 

emission source must maintain all required records on-site

for a period of five years and make them available to 

representatives of the Department upon request. 

Department representatives must be granted access to any 

facility which contains emission sources or units subject 

to 6 NYCRR Subpart 201-3, during normal operating hours, 

for the purpose of determining compliance with this and 

any other state and federal air pollution control 

requirements, regulations, or law.

Item I: Proof of Eligibility for Sources Defined as Trivial 

Activities - 6 NYCRR Part 201-3.3(a)

The owner and/or operator of an emission source or unit 

that is listed as being trivial in 6 NYCRR Part 201 may be

required to certify that it operates within the specific 

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

criteria described in 6 NYCRR Subpart 201-3. The owner or

operator of any such emission source must maintain all 

required records on-site for a period of five years and 

make them available to representatives of the Department 

upon request. Department representatives must be granted 

access to any facility which contains emission sources or 

units subject to 6 NYCRR Subpart 201-3, during normal 

operating hours, for the purpose of determining compliance

with this and any other state and federal air pollution 

control requirements, regulations, or law.

Item J: Required Emission Tests - 6 NYCRR Part 202-1.1

An acceptable report of measured emissions shall be 

submitted, as may be required by the Commissioner, to 

ascertain compliance or noncompliance with any air 

pollution code, rule, or regulation. Failure to submit a 

report acceptable to the Commissioner within the time 

stated shall be sufficient reason for the Commissioner to 

suspend or deny an operating permit. Notification and 

acceptable procedures are specified in 6NYCRR Part 202-1.

Item K: Visible Emissions Limited - 6 NYCRR Part 211.3

Except as permitted by a specific part of this Subchapter

and for open fires for which a restricted burning permit 

has been issued, no person shall cause or allow any air 

contamination source to emit any material having an 

opacity equal to or greater than 20 percent (six minute 

average) except for one continuous six-minute period per 

ur of not more than 57 percent opacity.

Item L: Open Fires - 6 NYCRR Part 215

No person shall burn, cause, suffer, allow or permit the 

burning in an open fire of garbage, rubbish for salvage, 

or rubbish generated by industrial or commercial 

activities.

Item M: Permit Exclusion - ECL 19-0305

The issuance of this permit by the Department and the 

receipt thereof by the Applicant does not and shall not be

construed as barring, diminishing, adjudicating or in any 

way affecting any legal, administrative or equitable 

rights or claims, actions, suits, causes of action or 

demands whatsoever that the Department may have against 

the Applicant for violations based on facts and 

circumstances alleged to have occurred or existed prior to

the effective date of this permit, including, but not 

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

limited to, any enforcement action authorized pursuant to 

the provisions of applicable federal law, the 

Environmental Conservation Law of the State of New York 

(ECL) and Chapter III of the Official Compilation of the 

Codes, Rules and Regulations of the State of New York 

(NYCRR). The issuance of this permit also shall not in any

way affect pending or future enforcement actions under the

Clean Air Act brought by the United States or any person.

Item N: Federally Enforceable Requirements - 40 CFR 70.6(b)

All terms and conditions in this permit required by the 

Act or any applicable requirement, including any 

provisions designed to limit a facility's potential to 

emit, are enforceable by the Administrator and citizens 

under the Act. The Department has, in this permit, 

specifically designated any terms and conditions that are 

not required under the Act or under any of its applicable 

requirements as being enforceable under only state 

regulations.

DERAL APPLICABLE REQUIREMENTS

 The following conditions are federally enforceable.

Condition 15: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 228.10

Item 15.1:

The Compliance Demonstration activity will be performed for the Facility.

Regulated Contaminant(s):

CAS No: 0NY998-00-0 VOC

Item 15.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

No owner or operator of a facility subject to 6 NYCRR 

Part 228 shall:

(a) Use open containers to store or dispose of cloth or 

paper impregnated with VOC and/or solvents that are used 

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

for surface preparation, cleanup, or coating 

removal.

(b) Store in open containers spent or fresh VOC and/or 

solvents to be used for surface preparation, cleanup, or 

coating removal.

(c) Use VOC and/or solvents to cleanup spray equipment 

unless equipment is used to collect the cleaning compounds

nd to minimize their evaporation to the 

atmosphere.

(d) Use open containers to store or dispense surface 

coatings and/or inks unless production, sampling, 

maintenance, or inspection procedures require operational 

access. This provision does not apply to the actual device

or equipment designed for the purpose of applying a 

coating material to a substrate.

(e) Use open containers to store or dispose of spent 

surface coatings, spent VOCs and/or solvents.

The facility shall be inspected daily to determine if 

there are any open containers. Open Containers, if found, 

shall be covered. Annual certification of this work 

practice is required.

onitoring Frequency: DAILY

Averaging Method: AVERAGING METHOD - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

** ** Emission Unit Level  

Compliance Demonstration Condition 17:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 228.5(a)

Item 17.1:

The Compliance Demonstration activity will be performed for:

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Emission Unit: 1-PAINT

Item 17.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Certifications from the coating supplier/manufacturer 

which verify the parameters used to determine the actual 

VOC content of paints in all spray booths must be 

maintained and upon request made available to the 

Department. Purchase and usage records of coatings, 

including solvents, shall be maintained at the facility 

for a period of 5 years. Reporting of certifications is 

required.

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

nitial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 18: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 212.4(c)

Item 18.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 1-PAINT

Process: SP0

Regulated Contaminant(s):

CAS No: 0NY075-00-0 PARTICULATES

Item 18.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Owner/operator of paint spray booths must periodically 

inspect the booths and the accompanying particulate 

control device(s) and record the inspections. Complete the

following tasks on a weekly basis:

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

(1) Inspect the spray booth's emission point for evidence

of paint fallout and for presence of visible emissions. 

Presence of visible emissions indicates that the emission 

source may not be properly operating and that it may need 

servicing.

(2) Inspect and replace the spray booth's particulate 

control device (filter) according to the manufacturer's 

specifications. 

(3) Inspect and maintain the spray guns regularly as per 

manufacturer's specifications.

(4) Record in an inspection log the date, name of 

individual performing inspection, and the inspection 

results after each inspection. Record the problem when 

discovered, the cause of the problem, and the corrective 

action taken to resolve the problem. The record log will 

be made available to the Department for review upon 

request.

The problems must be immediately remedied. The dates of 

control device (filter) replacements, methods of 

manufacturer's recommendations used for this replacement, 

and a summary of the spray booths' maintenance log will be

reported to the Department.

Monitoring Frequency: WEEKLY

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Compliance Demonstration Condition 19:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 212.4(c)

Item 19.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 1-PAINT

Process: SP0

Regulated Contaminant(s):

CAS No: 0NY075-00-0 PARTICULATES

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Item 19.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Emissions of particulates from spray booths are limited 

to less than 0.05 grains per dry cubic foot of exhaust gas

at standard conditions. Compliance shall be based on 

monitoring the spray booths operational parameters, such 

as pressure drop across one or more filters, which justify

the emission standard. Performance testing to determine 

the parameter baseline or trigger value shall be conducted

at the discretion of the Department. All values of 

baseline parameters over any 3-hour period that average 

more than 30 percent of average levels maintained to 

demonstrate compliance shall be reported to the Department

by a letter within seven (7) days and included in facility

compliance reporting.

Parameter Monitored: PARTICULATES

it Limit: 0.05 grains per dscf

Reference Test Method: EPA Method 5

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

nitial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 20: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 212.9(b)

Item 20.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 1-PAINT

Process: SP0

Regulated Contaminant(s):

LEAD SULFOCHROMATE YELLOW CAS No: 001344-37-2

Item 20.2:

 Air Pollution Control Permit Conditions

Mod 1/Active Page 12 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Compliance Demonstration shall include the following monitoring:

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

Coating/solvent usage records and 98% or better filtering

requirements on spray booths will be maintained and 

emission factors or test methods employed which 

demonstrate that the lead chromate emissions are kept 

below 0.5 pounds per year. Lead chromate is a highly toxic

compound and is thus assigned the environmental rating A. 

Its emission rate needs to be limited in order to avoid 

the installation of best available 

technology.

Compliance testing will be conducted at the discretion of 

the Department.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: PAINT

Parameter Monitored: LEAD SULFOCHROMATE YELLOW

it Limit: 0.5 pounds per year

Reference Test Method: EPA Method 301

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

nitial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 21: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 212.9(b)

Item 21.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 1-PAINT

Process: SP0

Regulated Contaminant(s):

CAS No: 007789-06-2 STRONTIUM CHROMATE

Item 21.2:

Compliance Demonstration shall include the following monitoring:

 Air Pollution Control Permit Conditions

Mod 1/Active Page 13 of 38 FINAL
-4720-00508/00007 Facility DEC ID: 1472000508

Monitoring Type: WORK PRACTICE INVOLVING SPECIFIC 

 OPERATIONS

Monitoring Description: 

Coating/solvent usage records and 98% or better filtering

requirements on spray booths will be maintained and 

emission factors or test methods employed which 

demonstrate that the strontium chromate emissions are kept

below 7 pounds per year. Strontium chromate is a highly 

toxic compound and is thus assigned the environmental 

rating A. Its emission rate needs to be limited in order 

to avoid the installation of best available 

technology.

Compliance testing will be conducted at the discretion of 

the Department.

Work Practice Type: PARAMETER OF PROCESS MATERIAL

Process Material: PAINT

Parameter Monitored: STRONTIUM CHROMATE

Upper Permit Limit: 7 pounds per year

est Method: EPA Method 301

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Compliance Demonstration Condition 22:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 228.3(a)

Item 22.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 1-PAINT

Process: SP0

Item 22.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

No coatings are allowed that exceed the allowable limits 

 Air Pollution Control Permit Conditions

Mod 1/Active Page 14 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

as specified in Table 1 and Table 2 of 6 NYCRR Part 228.7

and Part 228.8, respectively. Only compliant coatings are 

allowed, unless approved by the Department.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Compliance Demonstration Condition 23:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 228.4

Item 23.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 1-PAINT

Process: SP0

Item 23.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

E PARAMETERS AS SURROGATE

Monitoring Description: 

No person shall cause or allow emissions to the outdoor 

atmosphere having an opacity of 20 percent or greater for 

any consecutive six-minute period from any emission point.

 Compliance shall be based on monitoring the spray booths 

operational parameters, such as pressure drop across one 

or more filters, which justify the emission standard. 

Performance testing to determine the parameter baseline or

trigger value shall be conducted at the discretion of the 

Department. All values of baseline parameters over any 

3-hour period that average more than 30 percent of average

levels maintained to demonstrate compliance shall be 

reported to the Department by a letter within seven (7) 

days and included in facility compliance reporting. The 

Department also reserves the right to perform or require 

the performance of Method 9 opacity evaluation.

Parameter Monitored: OPACITY

per Permit Limit: 20 percent

Reference Test Method: EPA Method 9

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: 6-MINUTE AVERAGE (METHOD 9)

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Compliance Demonstration Condition 24:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.340(b), Subpart N

Item 24.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

Process: AC2 Emission Source: CANOD

Item 24.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

Owners or operators of affected sources subject to 

40CFR63 Subpart N must also comply with the requirements 

of Subpart A of Part 63, according to the applicability of

Subpart A to such sources, as identified in Table 1 of 

Subpart N. Subpart A is the General Provisions for the 

NESHAP for Source Categories regulations. The General 

Provisions contain requirements for performance testing, 

monitoring, notification, recordkeeping, reporting, and 

control devices that may apply to the source.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Compliance Demonstration Condition 25:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.342(d)(2), Subpart N

Item 25.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

Process: AC2 Emission Source: CANOD

Regulated Contaminant(s):

 Air Pollution Control Permit Conditions

Mod 1/Active Page 16 of 38 FINAL
-4720-00508/00007 Facility DEC ID: 1472000508

CAS No: 007440-47-3 CHROMIUM

Item 25.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

When a chemical fume suppressant containing a wetting 

agent is used in the anodizing bath, the permittee shall 

control chromium emissions to the atmosphere by not 

allowing the surface tension to exceed 45 dynes per 

centimeter at any time during the operation of the 

tank.

Compliance shall be determined according to the methods 

and schedule in 40CFR63.343(c)(5)(ii). The schedule 

provides for measuring the surface tension once every four

hours of operation during the first 40 hours of tank 

operation after the compliance date. Once there are no 

exceedances during 40 hours of tank operation, surface 

tension measurements may be conducted once every 8 hours 

of tank operation. Then once there are no exceedances 

during 40 hours of tank operation, surface tension 

measurements may be conducted once every 40 hours of tank 

operation. The minimum frequency of monitoring allowed is 

once every 40 hours of tank operation. Once an exceedance 

occurs, the original monitoring schedule of once every 4 

hours must be resumed.

Once the bath solution is drained from the affected tank 

and a new solution added, the original monitoring schedule

of once every 4 hours must be resumed.

itored: SURFACE TENSION

Upper Permit Limit: 45 dynes per centimeter

Reference Test Method: EPA Method 306B

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: AVERAGING METHOD AS PER REFERENCE TEST

 METHOD INDICATED

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

nitial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 26: Compliance Demonstration

 Air Pollution Control Permit Conditions

Mod 1/Active Page 17 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.342(f), Subpart N

Item 26.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

Process: AC2 Emission Source: CANOD

Item 26.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The owner/operator is subject to the following work 

practice standards:

(1) The owner/operator shall operate and maintain the 

affected source in a manner consistent with good air 

pollution control practices at all times (including during

startups, shutdowns, and malfunctions). Malfunctions shall

be corrected as soon as practicable. Operation and 

maintenance requirements established under section 112 of 

the Act are enforceable independent of emissions 

limitations or other requirements in relevant 

standards.

(2) The determination of whether the operation and 

maintenance procedures are acceptable will be based on 

information available to the Administrator, which may 

include, but is not limited to, monitoring results; review

of the operation and maintenance plan, procedures, and 

records; and inspection of the source. Based on the 

results of this determination, the Administrator may 

require that the operation and maintenance plan be 

revised. Revisions may be required if it is found that the

plan does not (a) address a malfunction that has occurred,

(b) provide for the operation of the affected source, the 

air pollution control techniques, or the control system 

and process monitoring equipment during a malfunction in a

manner consistent with good air pollution control 

practices, or (c) provide adequate procedures for 

correcting malfunctioning process equipment, air pollution

control techniques, or monitoring equipment as quickly as 

practicable.

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

(3) The owner/operator shall prepare an operation and 

maintenance (O&M) plan to be implemented no later than the

compliance date. The plan shall include the information 

found in 40CFR63.342(f)(3)(i) (A) through (E).

If the O&M plan fails to address an event that meets the 

characteristics of a malfunction at the time the plan is 

initially developed, the owner/operator shall revise the 

O&M plan within 45 days to include procedures for 

operating and maintaining the process equipment, add-on 

air pollution control device, or monitoring equipment 

during similar malfunctions, and a program for corrective 

actions taken for such events.

If actions taken by the owner/operator during periods of 

malfunction are inconsistent with the O&M plan, the 

actions taken shall be recorded and reported by phone 

within 2 working days after commencing actions 

inconsistent with the plan. This report shall be followed 

by a letter within 7 working days after the end of the 

event.

The owner/operator shall keep the written O&M plan on 

record to be available for inspection by the Administrator

until the source is no longer subject to Subpart N. In 

addition, if the O&M plan is revised, previous versions 

shall be kept available for inspection for a period of 5 

years.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 27: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.346(a), Subpart N

Item 27.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

Process: AC2 Emission Source: CANOD

 Air Pollution Control Permit Conditions

Mod 1/Active Page 19 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Regulated Contaminant(s):

CAS No: 007440-47-3 CHROMIUM

Item 27.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The owner/operator of the chrome anodizer source subject 

to 40CFR63 Subpart N shall fulfill all recordkeeping 

requirements outlined in section 40CFR63.346 and in the 

General Provisions of 40CFR63 Subpart A. 

The records specified for Subpart N are listed as items 

numbered 1 through 16 in section 40CFR63.346(b). Subpart 

A requirements are specified in Table 1 of Subpart N. All

records shall be maintained for a period of 5 years 

following the date of each occurrence, measurement, 

maintenance, corrective action, report, or record. The 

data may be maintained on microfilm, in a computer, or on 

other storage media. Reports shall be sent to the regional

office of DEC.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: UPON REQUEST BY REGULATORY AGENCY

Condition 28: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.346(b), Subpart N

Item 28.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

Process: AC2 Emission Source: CANOD

Regulated Contaminant(s):

CAS No: 007440-47-3 CHROMIUM

Item 28.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

 Air Pollution Control Permit Conditions

Mod 1/Active Page 20 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

The owner/operator of decorative chromium electroplating 

tanks using a chromic acid bath and chromium anodizing 

tanks subject to the provisions of 40CFR63.342(d)(2) 

(chemical fume suppressant containing a wetting agent) 

shall maintain the following records for such 

source:

(1) Records of all maintenance performed on the affected 

source, the add-on air pollution control device, and 

monitoring equipment.

(2) Records of the occurrence, duration, and cause (if 

known) of each malfunction of process, add-on air 

pollution control, and monitoring equipment.

(3) Records of actions taken during periods of 

malfunction when such actions are inconsistent with the 

operation and maintenance plan.

(4) Other records, which may take the form of checklists, 

necessary to demonstrate consistency with the provisions 

of the operation and maintenance plan required by 

40CFR63.342(f)(3).

(5) Records of monitoring data required by 40CFR63.343(c) 

that are used to demonstrate compliance with the standard 

including the date and time the data are collected.

(6) The specific identification (i.e. the date and time of

commencement and completion) of each period of excess 

emissions, as indicated by monitoring data, that occurs 

during malfunction of the process, add-on air pollution 

control, or monitoring equipment.

(7) The specific identification (i.e. the date and time of

commencement and completion) of each period of excess 

emissions, as indicated by monitoring data, that occurs 

during periods other than malfunction of the process, 

add-on air pollution control, or monitoring 

equipment.

(8) The total process operating time of the affected 

source during the reporting period.

(9) For sources using fume suppressants to comply with the

standards, records of the date and time that fume 

suppressants are added to the electroplating or anodizing 

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

bath.

(10) All documentation supporting the notifications and 

reports required by 40CFR63.9, 40CFR63.10, and 

40CFR63.347.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

nitial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 29: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.347(a), Subpart N

Item 29.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

Process: AC2 Emission Source: CANOD

Item 29.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The owner/operator of each affected source subject to 

40CFR63 Subpart N shall fulfill all reporting requirements

as outlined in section 40CFR63.347 and in the General 

Provisions of 40CFR63. General Provisions requirements 

are identified in Table 1 of Subpart N.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 30: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.347(h), Subpart N

Item 30.1:

The Compliance Demonstration activity will be performed for:

 Air Pollution Control Permit Conditions

Mod 1/Active Page 22 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Emission Unit: 2-ACPLT

Process: AC2 Emission Source: CANOD

Item 30.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

The owner/operator of an affected source that is located 

at an area source site shall submit a summary report to 

document the ongoing compliance status of the affected 

source. The report shall contain the information 

identified below and shall be submitted annually, except 

as provided in paragraph 40CFR63.347(h)(2).

(1) The company name and address of the affected 

source.

(2) An identification of the operating parameter that is 

monitored for compliance determination, as required by 

40CFR63.343(c).

(3) The relevant emission limitation for the affected 

source, and the operating parameter value, or range of 

values, that correspond to compliance with this emission 

limitation as specified in the notification of compliance 

status required by 40CFR63.347(e).

(4) The beginning and ending dates of the reporting 

period.

(5) A description of the type of process performed in the 

affected source.

(6) The total operating time of the affected source during

the reporting period.

(7) If the affected source is a hard chromium 

electroplating tank and the owner or operator is limiting 

the maximum cumulative rectifier capacity in accordance 

with 40CFR63.342(c)(2), the actual cumulative rectifier 

capacity expended during the reporting period, on a 

month-by-month basis.

(8) A summary of operating parameter values, including the

total duration of excess emissions during the reporting 

period as indicated by those values, the total duration of

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

excess emissions expressed as a percent of the total 

source operating time during the reporting period, and a 

breakdown of the total duration of excess emissions during

the reporting period into those that are due to process 

upsets, control equipment malfuanctions, other known 

causes, and unknown causes.

(9) A certification by a responsible official, as defined 

in 40CFR63.2, that the work practice standards in 

40CFR63.342(f) were followed in accordance with the 

operation and maintenance plan for the source.

(10) If the operation and maintenance plan required by 

40CFR63.342(f)(3) was not followed, an explanation of the 

reasons for not following the provisions, an assessment of

whether any excess emission and/or parameter monitoring 

exceedances are believed to have occurred, and a copy of 

the report(s) required by 40CFR63.342(f)(3)(iv) 

documenting that the operation and maintenance plan was 

not followed.

(11) A description of any changes in monitoring, 

processes, or control since the last reporting 

period.

(12) The name, title, and signature of the responsible 

official who is certifying the accuracy of the 

report.

(13) The date of the report.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 31: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.347(h)(2), Subpart N

Item 31.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

 Air Pollution Control Permit Conditions

Mod 1/Active Page 24 of 38 FINAL
-4720-00508/00007 Facility DEC ID: 1472000508

Process: AC2 Emission Source: CANOD

Item 31.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: RECORD KEEPING/MAINTENANCE PROCEDURES

Monitoring Description: 

(i) If both the following conditions are met, semiannual 

reports shall be prepared and submitted to the 

Administrator:

(A) The total duration of excess emissions (as indicated 

by the monitoring data collected by the owner or operator 

of the affected source in accordance with 40CFR63.343(c)) 

is 1 percent or greater of the total operating time for 

the reporting period; and

(B) The total duration of malfunctions of the add-on air 

pollution control device and monitoring equipment is 5 

percent or greater of the total operating time.

(ii) Once the owner or operator reports an exceedance as 

defined in item (i) of this condition, ongoing compliance 

status reports shall be submitted semiannunually until a 

request to reduce reporting frequency under 

40CFR63.347(h)(3) is approved.

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Reporting Requirements: AS REQUIRED - SEE MONITORING DESCRIPTION

Condition 1-1: Compliance Demonstration

Effective between the dates of 05/20/2002 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.464(a)(1), Subpart T

Item 1-1.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT

Process: DEG Emission Source: VD001

Regulated Contaminant(s):

CAS No: 0NY100-00-0 HAP

Item 1-1.2:

Compliance Demonstration shall include the following monitoring:

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

As an alternative to complying with the requirements in 

40CFR63.463, the owner/operator of a batch vapor solvent 

cleaning machine may elect to comply with the 

following:

If the cleaning machine has a solvent/air interface as 

defined in 40CFR63.461, the owner/operator shall maintain 

a log of solvent additions and deletions for each solvent 

cleaning machine.

The owner/operator shall also ensure that the emissions 

from each solvent cleaning machine are equal to or less 

than 150 kg/sq. m./month on a 3-month rolling average. 

The emissions shall be determined according to the 

procedures in 40CFR63.465(b) and (c).

Parameter Monitored: HAP

Upper Permit Limit: 150 kilograms per month per square 

 meter

 Method: see 63.465(b) & (c)

Monitoring Frequency: MONTHLY

Averaging Method: 3-MONTH AVERAGE ROLLED MONTHLY

Reporting Requirements: UPON REQUEST BY REGULATORY AGENCY

Condition 1-2: Recordkeeping

Effective between the dates of 05/20/2002 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.467(c), Subpart T

Item 1-2.1:

This Condition applies to Emission Unit: 2-ACPLT

Process: DEG Emission Source: VD001

Item 1-2.1:

(this space used for Emission Unit)

Item 1-2.2: Each owner or operator of a batch vapor or in-line solvent cleaning machine complying with 

the provisions of §63.464 shall maintain records specified in paragraphs (1) through (3) of this condition 

either in electronic or written form for a period of 5 years. 

(1) The dates and amounts of solvent that are added to the solvent cleaning machine. 

(2) The solvent composition of wastes removed from cleaning machines as determined using the 

procedure described in §63.465(c)(2). 

(3) Calculation sheets showing how monthly emissions and the rolling 3-month average emissions from 

the solvent cleaning machine were determined, and the results of all calculations. 

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Condition 1-3: Solvent emission report

Effective between the dates of 05/20/2002 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.468(g), Subpart T

Item 1-3.1:

This Condition applies to Emission Unit: 2-ACPLT

Process: DEG Emission Source: VD001

Item 1-3.2: Each owner or operator of a batch vapor or in-line solvent cleaning machine complying with 

the provisions of §63.464 shall submit a solvent emission report every year. This solvent emission report 

shall contain the requirements specified in paragraphs (1) through (3) of this condition.

(1) The size and type of each unit subject to 40CFR 63, Subpart T (solvent/air interface area or cleaning 

capacity). 

(2) The average monthly solvent consumption for the solvent cleaning machine in kilograms per month. 

 

(3) The 3-month monthly rolling average solvent emission estimates calculated each month using the 

method as described in §63.465(c). 

Condition 45: Part 63 General Provisions requirements

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 40CFR 63.340(b), Subpart N

Item 45.1:

This Condition applies to Emission Unit: 2-ACPLT Emission Point: 00005

Process: AC2 Emission Source: CANOD

Item 45.2:

Owners or operators of affected sources subject to 40CFR63 Subpart N must also comply with the 

requirements of Subpart A of Part 63, according to the applicability of Subpart A to such sources, as 

identified in Table 1 of Subpart N. Subpart A is the General Provisions for the NESHAP for Source 

Categories regulations. The General Provisions contain requirements for performance testing, monitoring, 

notification, recordkeeping, reporting, and control devices that apply to the source. may

Condition 46: Compliance Demonstration

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 212.9(b)

Item 46.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT Emission Point: 00006

Process: AC3 Emission Source: SANOD

 Air Pollution Control Permit Conditions

Mod 1/Active Page 27 of 38 FINAL
-4720-00508/00007 Facility DEC ID: 1472000508

Regulated Contaminant(s):

CAS No: 007664-93-9 SULFURIC ACID

Item 46.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

The sulfuric acid is a toxic compound and its emission 

rate potential for this emission point (before control) 

was estimated at 0.2 pounds per hour. The polypropylene 

balls two layers thick floating on the surface of the tank

 are estimated to control about 50% of these emissions. 

With this control the emissions are below the ambient 

guideline concentration listed in guidance document DAR-1 

and it is not necessary to install the best available 

technology to control the emissions. 

If inspections offer reasons to doubt that the sulfuric 

acid emissions exceed the allowable concentration, the 

Department reserves the right to request a performance 

test pursuant to 6NYCRR Part 202-1. The test must show 

that the actual emission rate is less than 0.1 pounds per 

hour.

Parameter Monitored: SULFURIC ACID

 Limit: 0.10 pounds per hour

Reference Test Method: EPA Method 8

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: ONCE / BATCH OR MONITORING OCCURRENCE

Compliance Demonstration Condition 47:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable Federal Requirement: 6NYCRR 212.9(b)

Item 47.1:

The Compliance Demonstration activity will be performed for:

Emission Unit: 2-ACPLT Emission Point: 00006

Process: PCD Emission Source: CEPLT

Regulated Contaminant(s):

CAS No: 000057-12-5 CYANIDE

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Item 47.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: INTERMITTENT EMISSION TESTING

Monitoring Description: 

The cyanide is a toxic compound and its emission rate 

potential for this emission point (before control) was 

estimated at 0.1 pounds per hour. The polypropylene balls 

two layers thick floating on the surface of the tank are 

estimated to control about 50% of these emissions. With 

this control the emissions are below the ambient guideline

concentration listed in guidance document DAR-1 and it is 

not necessary to install the best available technology to 

control the emissions. 

If inspections offer reasons to doubt that the cyanide 

emissions exceed the allowable concentration, the 

Department reserves the right to request a performance 

test pursuant to 6NYCRR Part 202-1. The test must show 

that the actual emission rate is less than 0.05 pounds per

hour.

Parameter Monitored: CYANIDE

Upper Permit Limit: 0.05 pounds per hour

est Method: EPA Method 301

Monitoring Frequency: AS REQUIRED - SEE PERMIT MONITORING 

 DESCRIPTION

Averaging Method: ARITHMETIC MEAN

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

 STATE ONLY ENFORCEABLE CONDITIONS

 ** ** Facility Level  

NOTIFICATION OF GENERAL PERMITTEE OBLIGATIONS

 This section contains terms and conditions which are not federally enforceable. Permittees may also

have other obligations under regulations of general applicability

Item A: Public Access to Recordkeeping for Facilities With State 

Facility Permits - 6NYCRR Part 201-1.10(a)

Where emission source owners and/or operators keep 

records pursuant to compliance with the operational 

flexibility requirements of 6 NYCRR Subpart 201-5.4(b)(1) 

, and/or the emission capping requirements of 6 NYCRR 

Subparts 201-7.2(d), 201-7.3(f), 201-7.3(g), 

201-7.3(h)(5), 201-7.3(i) and 201-7.3(j), the Department 

will make such records available to the public upon 

request in accordance with 6 NYCRR Part 616 - Public 

Access to Records. Emission source owners and/or 

operators must submit the records required to comply with 

the request within sixty working days of written 

notification by the Department of receipt of the 

request.

Item B: General Provisions for State Enforceable Permit Terms and

Condition - 6 NYCRR Part 201-5

Any person who owns and/or operates stationary sources 

shall operate and maintain all emission units and any 

required emission control devices in compliance with all 

applicable Parts of this Chapter and existing laws, and 

shall operate the facility in accordance with all 

criteria, emission limits, terms, conditions, and 

standards in this permit. Failure of such person to 

properly operate and maintain the effectiveness of such 

emission units and emission control devices may be 

sufficient reason for the Department to revoke or deny a 

permit.

The owner or operator of the permitted facility must 

maintain all required records on-site for a period of five

years and make them available to representatives of the 

Department upon request. Department representatives must 

be granted access to any facility regulated by this 

Subpart, during normal operating hours, for the purpose of

determining compliance with this and any other state and 

federal air pollution control requirements, regulations or

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

law.

E ONLY APPLICABLE REQUIREMENTS

 The following conditions are state only enforceable.

Condition 1-4: Contaminant List

Effective between the dates of 05/20/2002 and Permit Expiration Date

Applicable State Requirement: ECL 19-0301

Item 1-4.1:

Emissions of the following contaminants are subject to contaminant specific requirements in this 

permit(emission limits, control requirements or compliance monitoring conditions).

CAS No: 007440-47-3

Name: CHROMIUM

CAS No: 000057-12-5

Name: CYANIDE

CAS No: 0NY100-00-0

Name: HAP

CAS No: 001344-37-2

LFOCHROMATE YELLOW

CAS No: 0NY075-00-0

Name: PARTICULATES

CAS No: 007789-06-2

 STRONTIUM CHROMATE

CAS No: 007664-93-9

Name: SULFURIC ACID

CAS No: 0NY998-00-0

Name: VOC

Condition 50: Emission Unit Definition

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable State Requirement: 6NYCRR 201-5

50.1(From Mod 1):

 Air Pollution Control Permit Conditions

Mod 1/Active Page 31 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: 1-PAINT

Emission Unit Description: 

This Emission Unit consists of three spray booths where 

the metal parts are coated with compliant paints and one 

mixing room where the paints and chemicals are prepared. 

The emissions from spray booths are exhausted through 

three Emission Points. The emissions from the paint 

mixing, transfer, and storage room are exempted under 6 

NYCRR Part 201-3.2(c)(42), because the paints and 

chemicals stored at this location are stored in closed 

containers when not in use.

Building(s): HDQ

Item 50.2(From Mod 1):

The facility is authorized to perform regulated processes under this permit for:

Emission Unit: 2-ACPLT

Emission Unit Description: 

This Emission Unit consists of alkaline cleaning, 

deoxidation, acid pickling, and vapor degreasing of 

aluminum and steel parts before anodizing and plating. The

parts are then anodized in chromic and sulfuric acid 

baths, cadmium plated, and subsequently sealed and 

chromated. The emissions from vapor degreaser are 

controlled by maintaining a control strategy. The 

emissions from chromic acid, sulfuric acid, and caustic 

and rinse baths are exhausted into the atmosphere through 

the Emission Points 5, 6, and 7, respectively.

Building(s): HDQ

Compliance Demonstration Condition 51:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable State Requirement: 6NYCRR 201-5.1(a)

Item 51.1:

The Compliance Demonstration activity will be performed for the Facility.

Regulated Contaminant(s):

CAS No: 0NY100-00-0 HAP

Item 51.2:

Compliance Demonstration shall include the following monitoring:

Monitoring Type: MONITORING OF PROCESS OR CONTROL 

 Air Pollution Control Permit Conditions

Mod 1/Active Page 32 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

 DEVICE PARAMETERS AS SURROGATE

Monitoring Description: 

Coating/solvent usage records will be maintained and 

emission factors or test methods employed that demonstrate

the facility-wide HAP emissions below 22.5 tons per year, 

individual HAP emissions below 9 tons per year, and 

individual HAP emission rates that do not exceed the 

ambient concentrations listed in the New York State 

Department of Environmental Conservation guideline 

document DAR-1. Compliance testing will be conducted at 

the discretion of the Department.

Parameter Monitored: HAP

Upper Permit Limit: 22.5 tons per year

est Method: EPA Method 301

Monitoring Frequency: PER BATCH OF PRODUCT/RAW MATERIAL 

 CHANGE

Averaging Method: AVERAGING METHOD - SEE MONITORING 

 DESCRIPTION

Reporting Requirements: ANNUALLY (CALENDAR)

Reports due 30 days after the reporting period.

The initial report is due 1/30/2002.

Subsequent reports are due every 12 calendar month(s).

Condition 53: Air pollution prohibited

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable State Requirement: 6NYCRR 211.2

Item 53.1:

No person shall cause or allow emissions of air contaminants to the outdoor atmosphere of such quantity, 

characteristic or duration which are injurious to human, plant or animal life or to property, or which 

unreasonably interfere with the comfortable enjoyment of life or property. Notwithstanding the existence 

of specific air quality standards or emission limits, this prohibition applies, but is not limited to, any 

particulate, fume, gas, mist, odor, smoke, vapor, pollen, toxic or deleterious emission, either alone or in 

combination with others.

 ** ** Emission Unit Level ****

n Point Definition By Emission Unit Condition 54:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable State Requirement: 6NYCRR 201-5

Item 54.1(From Mod 1):

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: 1-PAINT

Emission Point: 00001

Height (ft.): 24 Diameter (in.): 42

NYTMN (km.): 4508.7 NYTME (km.): 640.5 Building: HDQ

Emission Point: 00002

Height (ft.): 24 Diameter (in.): 42

NYTMN (km.): 4508.7 NYTME (km.): 640.5 Building: HDQ

Emission Point: 00003

Height (ft.): 24 Diameter (in.): 42

NYTMN (km.): 4508.7 NYTME (km.): 640.5 Building: HDQ

Item 54.2(From Mod 1):

The following emission points are included in this permit for the cited Emission Unit:

Emission Unit: 2-ACPLT

Emission Point: 00005

Height (ft.): 25 Diameter (in.): 27

NYTMN (km.): 4508.7 NYTME (km.): 640.5 Building: HDQ

Emission Point: 00006

Height (ft.): 25 Diameter (in.): 32

NYTMN (km.): 4508.7 NYTME (km.): 640.5 Building: HDQ

Emission Point: 00007

Height (ft.): 25 Diameter (in.): 24

NYTMN (km.): 4508.7 NYTME (km.): 640.5 Building: HDQ

Process Definition By Emission Unit Condition 55:

Effective between the dates of 12/06/2001 and Permit Expiration Date

Applicable State Requirement: 6NYCRR 201-5

Item 55.1(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 1-PAINT

Process: SP0 Source Classification Code: 4-02-025-01

Process Description: 

Compliant coatings are applied to metal parts in three 

(3) spray booths. The parts are then dried in air. The 

paints and chemicals are mixed in a paint mixing room.

 Air Pollution Control Permit Conditions

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-4720-00508/00007 Facility DEC ID: 1472000508

Emission Source/Control: PSB01 - Control

Control Type: MAT OR PANEL FILTER

Emission Source/Control: PSB02 - Control

e: MAT OR PANEL FILTER

Emission Source/Control: PSB03 - Control

Control Type: MAT OR PANEL FILTER

Emission Source/Control: PCMRM - Process

Item 55.2(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: AC1 Source Classification Code: 4-02-025-02

Process Description: 

Deoxidation of Aluminum and Aluminum-alloyed parts at 

ambient conditions in hexavalent chrome and nitric acid 

following vapor degreasing.

Emission Source/Control: DEOXD - Process

Item 55.3(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: AC2 Source Classification Code: 3-09-011-03

Process Description: 

Chromic acid anodizing of Aluminum and Aluminum-alloyed 

parts after cleaning at 95 F. Process involves electrical 

activity and produces agitation of air. Potential cromium 

VI emissions.

Emission Source/Control: CANOD - Process

55.4(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: AC3 Source Classification Code: 3-09-011-03

Process Description: 

Sulfuric acid anodizing of Aluminum and Aluminum-alloyed 

parts at about 75 F. Process involves electrical activity 

and produces air agitation. Potential sulfuric acid 

emissions.

 Air Pollution Control Permit Conditions

Mod 1/Active Page 35 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Emission Source/Control: SANOD - Process

55.5(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: AC4 Source Classification Code: 3-09-011-99

Process Description: 

Chromating in dilute hexavalent chrome and sodium 

dichromate sealing at about 200 F of Aluminum and 

Aluminum-alloyed parts.

Emission Source/Control: CRDCR - Process

55.6(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: AC5 Source Classification Code: 4-02-025-02

Process Description: 

Iridating of Aluminum and Aluminum-alloyed parts after 

deoxidizing in alodine solutions at room temperature.

Emission Source/Control: IRIDT - Process

Item 55.7(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: AC6 Source Classification Code: 3-09-011-02

Process Description: 

Acid pickling of steel parts in muriatic acid at ambient

conditions before cadmium plating. The process involves 

non-electrical activity and produces non-agitation of 

air.

Emission Source/Control: APICK - Process

Item 55.8(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: CN1 Source Classification Code: 3-09-011-01

Process Description: 

Non-etch alkaline cleaning of metal parts at about 150 F.

 Air Pollution Control Permit Conditions

Mod 1/Active Page 36 of 38 FINAL
Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Emission Source/Control: ACALK - Process

Item 55.9(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: CRT Source Classification Code: 3-09-011-04

Process Description: Caustic rinsing in baths.

Emission Source/Control: RINSE - Process

Item 55.10(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: DEG Source Classification Code: 4-01-002-55

Process Description: 

The Phillips Electronic Vapor Degreaser employs 

trichloroethylene as the working solvent cleaner. The 

source is located in a draft-free room that is non-vented 

(no physical emission point). The following controls are 

employed: (1) freeboard chiller, (2) freeboard ratio 

(=0.75), (3) working mode cover, (4) parts rate of removal

controlled at less than 8 feet per minute, (5) reduced 

room draft, (6) operation training and certification, (7) 

on delay timer for sump heater, (8) off delay timer for 

reeboard chiller, and (9) no lip exhaust.

Emission Source/Control: VD001 - Process

Item 55.11(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: FPI Source Classification Code: 3-01-825-13

Process Description: 

The fluorescent penetrant inspection process involves 

taking cleaned metal parts, immersion of parts into 

emulsifier and developer, and passing the parts through a 

light inspection booth.

Emission Source/Control: PSTPI - Process

Item 55.12(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

 Air Pollution Control Permit Conditions

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Permit ID: 1-4720-00508/00007 Facility DEC ID: 1472000508

Process: PAS Source Classification Code: 4-02-025-02

Process Description: 

Passivation of steel parts in nitric acid at about 120 F 

after vapor degreasing and Aluminum abrasive blasting.

Emission Source/Control: PASNA - Process

5.13(From Mod 1):

This permit authorizes the following regulated processes for the cited Emission Unit:

Emission Unit: 2-ACPLT

Process: PCD Source Classification Code: 3-09-010-52

Process Description: 

Cadmium plating of steel parts at room temperature in 

sodium cyanide, sodium carbonate, and caustic soda baths. 

Process involves electrical activity and produces 

non-agitation of air. Potential cyanide emissions.

Emission Source/Control: CEPLT - Process

 Air Pollution Control Permit Conditions

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