JEEP XJ REAR DRUM TO DISC - HOW TO DO A CHEROKEE DISC BRAKE CONVERSION - ZJ DANA 35 TO CHRYSLER 8.25
Channel: Project Dan H
Date: 2022-10-26

Here's a detailed tutorial on how to convert the drum brakes on your XJ to disc brakes.  For this installation I went with a ZJ D35 brake set up on an XJ C8.25.  Its been a very long time in the making, thank you for your patients and thank you for watching!  #Jeep #Cherokee #XJ #lifted #reardiscbrakeconversion

Feel free to use the links to all the products in the description.

Teraflex Conversion kit - https://amzn.to/3zvoCIK

DISC CONVERSION PARTS
(2) Rear Caliper Phenolic Piston - Carlson CK 7718 - https://amzn.to/3lCMa5H
(1) Parking Brake Hardware - CENTRIC kit 118.61037 - https://amzn.to/32KobZD
(1) Parking Brake Shoes - MONROE Rear BX701 - https://amzn.to/2QJI4dZ
(2) Rear Caliper Seal & Gasket  - CENTRIC 143.61019 - https://amzn.to/2QLEEYc
(2) Rear Rotor - POWER STOP AR8732EVC - https://amzn.to/3bmu1UX
(1) Rear Brake Pads - ACDelco Ceramic 14D666CH - https://amzn.to/34Vxp80
(1) Caliper Pin Rubber Dust Boot ARI INC. 7832011
(2)  Parking Brake Lever Boot - Crown Automotive 5093395AA - https://amzn.to/3hUCeSQ
(1)  Passenger Side Parking Brake Cable - Crown Automotive 52128510AG (03-07 Jeep Liberty KJ)
(1)  Driver Side Parking Brake Cable - Crown Automotive 52128511AF (03-07 Jeep Liberty KJ)
(1)  3\8"-24 Brake Bleeder screw - Dorman 13901/12701 - https://amzn.to/3gT4DHw
(2) Copper Hydraulic Crush Washers - Mopar OEM  6502114 - https://amzn.to/3gQ76Cz

OTHER PARTS
C8.28 Axe bearings and seals - https://amzn.to/3D8Lui9
(10) Grand Cherokee ZJ 1993 Wheel Stud -  https://amzn.to/3jzuXby
(2) Rear Caliper Bolts and Pins - Dorman HW5066 - https://amzn.to/32NI428
Parking Brake Lever Kit - Dorman 926-293 - https://amzn.to/3jCvZUk
(2) Rear Caliper Bolts and Pins - Dorman HW5066 - https://amzn.to/32NI428
(2) Rear Caliper Bolts and Pins - Dorman HW5066 - https://amzn.to/32NI428
L & R OEM Brake Calipers 1993-1998 ZJ (Parts Car)
L & R OEM Disc Brake Dust Cover plate 1993-1998 ZJ (Parts Car)
L & R OEM Disc Brake Backing plate 1993-1998 ZJ (Parts Car)
Proportioning Valve, Cap, Spring 1993-1998 ZJ (Parts Car)
Brake Hose Kit - Crown Automotive 52007401 1993-1998 ZJ (Parts Car)
(8) Backing Plate Studs & Nuts 1993-1998 ZJ (Parts Car)

LIFT COMPONENTS 
G2 C8.25 Diff Cover - https://amzn.to/3CUu4au
UPPER REAR SHOCK FLAG NUT BRACKETS - https://amzn.to/3cHbyI3
ROUGH COUNTRY 3 INCH LIFT  - https://amzn.to/3CAAziz
ROUGH COUNTRY TRACK BAR 0-3.5 INCHES - https://amzn.to/3CDkY1z 
ROUGH COUNTRY SWAY BAR END LINKS - https://amzn.to/3wBcFZzJ
MOOG SWAY BAR BUSHINGS - https://amzn.to/3pW1WvG
MOOG UPPER CONTROL ARM BUSHINGS (AXLE SIDE) - https://amzn.to/3cpQZzs
UPPER CONTROL ARMS - https://amzn.to/3AvKfbx
AXLE SEALS - https://amzn.to/3PQ4ZjK
REAR SWAY BAR BUSHINGS - https://amzn.to/3AKMw2w
REAR SWAY BAR END LINKS - https://amzn.to/3wRcKzq

INSIDE THE OIL PAN
JEEP XJ OIL PAN - https://amzn.to/3xtQ34m
FEL-PRO OIL PAN GASKET - https://amzn.to/3BJQief
FEL-PRO 40183 Rear Main Seal (2000-2001) - https://amzn.to/3xrArhX
FEL-PRO 40612 Rear Main Seal (1997-1999) - https://amzn.to/3U70FQq
FEL-PRO TIMING COVER GASKET - https://amzn.to/3BJwXd0
MELLING OIL PUMP - https://amzn.to/3BJRo9R

TOOLS USED / DAN H FAVORITE TOOLS! 
DEWALT 20V Max XR Impact Driver Kit -1/4-Inch (DCF885C1) - https://amzn.to/3NtnPff
DEWALT 20V Max XR Impact Driver Kit -1/2-Inch (DCF899M1) - https://amzn.to/3NDhgGZ
GEARWRENCH SAE/Metric Ratcheting Wrench Set - https://amzn.to/3OQq6lU
Impact Bit 6" Socket Extensions -1/4” 3/8” 1/2” - https://amzn.to/3a2DN2y
Ares Fan Clutch Tool - https://amzn.to/3kPryIq

PRODUCTS USED
CRC synthetic brake & caliper grease - https://amzn.to/3bfeTc4
Eastwood Rust converter - https://amzn.to/3QPTWbD
Rust-Oleum Self Etching Primer - https://amzn.to/3wFghR5
Rust-Oleum Semi Gloss Black - https://amzn.to/3RjAfZJ
Brake Clean - https://amzn.to/32ESfKe
Microfiber cloths - https://amzn.to/3o9xzS9
Permatex High Temp Gasket Maker - https://amzn.to/34d1otY
SeaFoam Deep Creep - https://amzn.to/3L6mFVP

Movie Clips:
Austin Powers Gold Member - "Preparation H"

Daniel 2.20 Blessed be the name of God forever and ever for All wisdom and power are His.

Hey, what’s up, guys? I hope you enjoyed another project.  Please remember that this video product is meant for entertainment purposes only and intended for people of driving age, and that is not “made for kids”.  Also Please Keep in mind I am not a professional and I have no professional training so don’t try this at home.  If you decide to modify or fix your own vehicle please keep it legal, roadworthy, and most importantly SAFE.  Thanks for watching and I’ll see you on the next project! ✌