Check Pen S
Lineup In combination with the Pokayoke Tools TW-800 series receiver, the Check Pen S prevents omission of marking work using a pen or self-inking stamp in the production process. It is compatible for use with a variety of commercially available pens and self-inking stamps. Prevention of cracks in pipes: adopted a material that rarely cracks due to ink adhesion. Switch damage prevention: adopted a mechanism that hardly damages the switch after 1 million uses (in house study). High sealing performance: adopted a switch with high sealing performance (environment resistance) to prevent foreign matter such as dust and ink from entering the switch. Strap attachment: a strap can be attached to prevent dropping during work.
Niche: The Check Pen Si includes main body unit, bamel, and pen cap-tapplicable model only]. Pens and sets-isking stamps What on the lat are also supported. Please feel free to contact us. ■ Specifications on ( Silvary 12 )   30 m / 33 yo (dipands on utage condscripti 300,000 Uras (Mpends on usage condscrip Lapan / Caradis / LtóA / China / Thatand / Varraas / Ptilogines / Indoresa (CP-SOC crist / K da 1 Tour Succas Communication Stans arid Time to Ruphos the Ramay Natication LED 1 Coin forwy (So ze 1951 95 2,400 MB-15-2,c hi Mb-1 ja,noratic hee charcel selstor by a sequency iceping Mochor Che Arterra 11 Can RanwardSoml An The Clend Phi Z incheles thists body and, bart, and pri selet ort4, Per, ar in starrat det tod tods in alliamin sien of the deparding on the const HERUTU herutu electronics corporation 422-1  Higashimikata-cho, Kitn-ku, Hamamatsu, Phisuots, 422-0104 Jorna TEL: +01-53-430-3555 / FAX: +01-53-430-341 1 LIRL: https://www.herstu.co.jp/en/ Email: imo@houtu.co.jp Pinkse contact your nearsat clatributor. 2021年3101
POKAYOKE TW-800 Series Helping Operators "Mistake-Proofing"(Pokayoke) These products help operators "mistake-proofing" (pokayoke) in the production processes when using tools such as torque wrenches, pliers wrenches, and power tools. Pokayoke-compatible Tools Lineup QR code for Cost the latest Pokayoke-compatible tools on web page ■ QR code for  DI . examples of custom products for Poksyoks-compatible tooks on web bege OR code for Pokayoke-compatible tools on YouTube
Ensuring Traceability of Tasks Production Process Support Software for Pokayoke Tools When used in combination with a LAN-connectable Pokayoke receiver, this Windows application helps customers ensure the traceability of "working with tools" for workers in factories. ■ Since  bo  gramm  can  g time the status of tas a "FAI" occurs, sym tke grompt action to address ■ The 'POKAYOR' plus Veraer' operates accusions to task clotals of work, task count, JUDGE results, and battery ■ 'POKAYOKE blas' Specifications and Operating Eruironment ■ Battery Level Notificator ret to 20, 10 12 m , 1 m , in you on 2,000 2,30 v is den 500 11.64H ■ 'POKAYOKI plus Virus' Specifications and Operating Environment wes",19, 22-54, 254-94, 265d bod forest at 25,00 1 ,400 for at 20mm 1 200 × 708 P100220 ×× eleva 1280 » 800 VARDA or deat Pokayoke Transmitters Lineup Pokayoke Slim Transmitter Pokayoke Compact Transmitter TW-850T TW-810T and more Pliers wrenches, forque wrenches
Pokayoke Wireless Unit HCP-2402T-MC TW-800T
LAN Connection Type TW-800R-SLNX 1 Reizy Output (Terminal Block M3)
Rated Load AC/DC 30 V / 0.5 A Retsy Output (Ten Sated Load AC/DC 30 V / 0.5 A Corpedor 2.5 mm (3.098') Ph: (1 Postion Unused RJ45 Ethemet 0.5 A R 3 – 45 Edence:
1081ASE-T/100BASE-TX "POKAYOKE plus" Suppar CC-Link IE Field Bazic 100ASE-T/100BASE-T. FuGMail Dupiex lapan / Canada / USA / China / Taiwan / Thailand / Vietnam / Maisyala / Philopines / Indonesia / Indo Japan / Canada / USA / Counsels 4 FOX LEDs (Green) (also as lighting switch for pairing! 1 Power LED (Res) 3 Corres, Monitor LEDs (Red
1 Power Switch 1 Swich (6-Position D(P) for Setting 1 Lighting Switch for Pairing 1 Power Switch 2 Switches (6-Position DIP each) for Setting 1 Lighting Switch for Pairing Berse Piezo Buzzer 25 dB (at 1 m (2.97)) 150 x 100 x 30 man (5.9 x 1.9 x 1.27) BO x 100 x 30 mmn (日.1 xユ.9 x 1.27) (exabus protrusiona) 130 x 100 x 30 mm (5.1 x 3.9 x 1.2") ratiday protrusions) (excluding protrusions DC 24 V ×20% (DC 19-28 V) (Terminal Block MS) 60 mA or less 140 mA or leas Apprax. 250 g (R.8 at) Apprax. 450 g (1 5.2 ci) Apprax. 500 g  (1 7.6 at)
Poksyoke Tanamitter Pokayoka Sim Transmitter Protective Cover [ TWECOT-HC ] Pokayoke Receivers Lineup (without Counter Feature)
Plate allo refer to "Catories who models foll-precision target menagement" in the product information page of Marta Co, LMI  importees mention collectives for "Transmitting when Releasing a Hose Clamp" TW-810T-PLR / TW-800T-PLR This transmitter can be used when "grasping a hose clamp with a pliers wrench, moving it to the apacitied position, and then transmitting when releasing". For details, please releasing "Transmission Timing" aection of the "Piers" Wrench" page. Pokayoke Wireless Module HRF-2402 HIF-2402 is a wireless module equipped with various interfaces. By installing an interface board equipped with the necessary input and output capabilities, the module can be affached to various fools. The module is built into many tools auch as the Check Pen S, and many products from other tool manufacturers. With the cooperation of a variety tool manufacturers, we will help you to realize the "loT Conversion" of your tools in use. Options Wall Mounting Illusion [ TW-SCLL01 ] 4 Raisy Outputs (Terrinal Block M2) Fated Load  AC/DC 30 V A 2 Power Transier Difpat RS-200 ! Power LED (Feq 1  RX LED (Green) (also az lighting switch for pairing) ! Power LED (Red) 2 Corrin. Monitor LEDs (Green) on and ! Coin Battery (CR2012) Websi About 25g (D.E.  σ) About 40g (1.41 ct) About 21g (D.74 a内2,403 MHz-2,478 MHz (aufornatic free channel selection by a frequency hopping function) Temperature: 0-30 'C (32-122 'F) Humidiy: 80% or less (without condensation) 2,403 MHz-2,478 MHz (automatic free channel selection by a frequency hopping function) Dipole Acternaa Accessor
AC Adapta [ ADD24050-0 ] AG Adapter [ AD024050 ] 2.4 GHz External Acternal (Cable 1.5 m (4.9 m) [ MB-12F ] RS-2220 Straight Cable (1.8 m) (5.9 m) [ 6222-9F9F-05 ] Japan / Carada / USA / China / Talwan / Thaland / Vietnam / Malaysia Philopines Andonesia / India China / Thaland / Vietnam / Philoppines / Indonesia / India heet Communication Result and Time to Replace the Battery Notfication LED (Green / Red) DC 2.5-6.0 V Commication Statis Notication LED (Green / Yellow / Red Time to Replace the Battery Notfication LED (Orange) 1 Non-votage Contact Signal Berla Porter Sour Desictop Stand Options Japan / Canada / USA / China / Thaland / Vietnam / Philopines / Inda Japan / Canada / USA / China / Thaland / Vetnam / Indonesia / India 300,000 Uses (depends on usage conditions) Japan / Canada / USA / Vire Hamess Connector Cornector Cable for [ TWE90T-HCL ] [ 2018-2-200 ] [ TW-510C-1 ] [TW-510C-2] [ TW-0100 ] Oxford Cable (wis Morp Limit Switch) Wire Harriess Corrector Input Cabin [TW-SCU-6] [ TW-SCDS01 ] Input Cabiol for Work-Select for JUDGE [ TW-SG5-9 ] [ TW-5C24-4 ] [ TWB00THICL ] Protective Cover Protective Cover with More Limit Switch OFFICE Wire Harriess Connector Comedor 90 mA or leas Apprax. 430 g (15.2 at) 00 mA or leas 150 mA or less Bassoy, 1  RX LED (Gosen) (aizo az lighting switch for pairing) Are Robe 900,000 User (depends on usage 70 Sible Corra.
Delsser 30 m (33 yd) (depends on usage conditions) сотайста) Pokayoka Transmitter with Micro Limit Switch About 2.5g (0.09 ct)ついるとの言葉) (Resmine : 22 x 66 x 10 mm (1 x 2.6 x 0.4") 50 m (fice ye) (depends on usage Pokayoke Transmitter ('occluding protrusions) Verbag
Pokayoke Receivers
Lineup (with Counter Feature)
7-SEG LED 2-Digit ( (W x H) 15 x 27 mm (0.6 x 1.1")/digit) Poset Dept 7-SEG LED 2-Digit (NV x H) 27 x 50 mm (1.1 x 2.0")/digit) 7-SEG LED 3-Digit (JW x H 27 x 50 mm (1.1 x 2.0 ′ )/digit) 2 Power Transistor Outputs (1 PASS / 1 FAIL) Rated Lond DC 24 V / 0.1 A I-segment Small Single-bead Plug; Diameter 3.5 mm (2.147) (At TW-803R) 1 Relay Output (Terrinal Block MD) (At counter unit) 2 Pelsy Outputs (Terminal Block MI) 2 Power Transistor Outputs (1 PASS / 1 FAIL) Rated Load DC 24 V / 9.1 A Corrector 2.5 mm (0.098") Plach 4-Position 2-Row (1 Position Ununed)
terber 1970年→ Non-voitage Contact-inputs(for Work-Select) Vary Small Single-bead Plug: Diameter 2.5 mm (D. 1 ") MTO Mone: Lip to 8 work types can be regissed by using the optional input cable for work-salect. (1 SENSOR, 1 JUDGE, 1 RESET, 3 Work-Select)
5 Non-voltage Contact Inputs (1 JUDGE, 1 RESET, 3 Wark-Select) Connector 2.5 mm (0.090") Plich 6-Pasition 2-Row ank  LLO 50 & now 10005 can be researched by the model of the content of the conten 1 Type IAYONG DAR Operation Mode (ヴァンティン- done / App-interfack) humani the TIU ACIZIN ECIL by Bang Admin Army Army
n uning The TW-822PY ELECTRIC In THE ACIZING THE ACIZING the ", select " one of the " one JUDGE (ncremental/Decremental Task Count) in the re in arityl consis sixth be animal in approach Repat Timer Sequence (manageable order of tool usage), Wark Execution Reservation, History Management of Tank Results for Each Wark Japan / Carada / USA / China / Thailand / Vietnam /
Philippines / India JUDGE
Sequence (manageable order of tool usage) Selectable Language (Japaness / English)

Pliers Wrenches
Lineup
A pliers wrench is a tool used to lock hose clamps by detaching or removing pins from the hose clamps used to lock radiator hoses, engine hoses, etc. It can be used for mistake-proofing (pokayoke) in combination with the Pokayoke Tools TW-800 series receiver. Bumper This prevents excessive jaw opening. Pokayoke Transmitter Either a Pokayoke slim transmitter TW-810T or a Pokayoke transmitter TW-SOOT is attached. Switch It is the same mechanism as a torque wrench with limit switch. According to your dealred transmission timing, "transmission when grasping the hose clamp with the plera weench (TW-810T / TW-820T)" and "transmission when releasing the hose clamp from the plers wrench (TW-800T-PLR / TW-800T-PLR)" can be selected. Our pliers wrench has a faise transmission prevention feature, so it only transmits when grasping above a certain thickness. The tool is ahipped with a default setting to transmit when grasping an object whose Langth 200 mm (2 M ) Weight 200 a (10 M opt- Langth 230 mg (8.1.2 Weight: 2504 02-2 001- Langn 220 nm R-1 1/Whichs 240 9 (12.0 col. Lenom 205-10m (MC) Weight 470 o (14.5-52) Langm 250 mm B411. Weight 520 g (14.8 gc) a Coening 12-12 nn 194-981. an Opering 19-12 mm (0.4-0.5) ian Coaning 10-12 mm (445) if Consing 10-12 mm (24-45) il Opering  10 -12 millions (GS) Length 200 mm plac") Weight 412 g (14.5 cc)      Length 200 mm plac") Weight 500 g (17.8 cc) Lange 240 mm (1.4°) Maign 240 g (1.2.3.4)
Jaw Coering  15-25 mm (1.5-4.8°) Jaw Coaning 10-12 mm (L 4-1L 5) Jaw Opening approx. 22 mm (1.2°) Max. Jaw Opening approx. 25 mm (7.6") Max. Jaw Opening approx. 23 mm (↑ふりhiter. Jaw Coering 30 mm (1.2°) None: Rest none downward type StudiochExp Langer 245 mm (10.6°) Weight 200g (12.6°) Langen 206 mm (R.1") Maight 200 g (2.2.4 mm)
Jaw Coasing approx. 6-8 mm (2.2-0.2 mm) Jaw Opering approx. 17 mm (6.7~) Mast  Jaw Opening approx, 17 mm (6.3.7) Max. Jaw Opening approx. 27 mm (2 k − )
Lisa Range at Strap Pang: 10–10 mm (2 k − 1 k − ) Note: There is no tunezion for preventing a " Stap dog (for bottl) type is about and to Transmission Timing and above. The thickness can be adjusted with the bumper (adiustreent acrew). Pieas Buzzer 90 cm (xt 0.1 m (2.97) 150 x 100 x 30 mm (5.9 x 3.9 x 1.2") (excluding protrusions) AC 100-240 V (using included AC adopter) of the State of the Serest 120 mA or leas 200 mA or least week Approx. 250 g (1.8 cs) Approx. 220 g (10.2 as) Terrperature: 0-50 "C (32-122 "F)  Humidly: 80% or less (without condensation) See also abed 2,400 MHz-2,470 MHz (automatic free channel aslection by a frequency hopping function) Actores Chip Acterna Dipole Anterna Accessory Input Cable for Work-Select [ TW-SC24-4 ] Option Switch Box for Viark-Select [ TW-WS-02 ] Input Cabio [ TW-SCLI-6 ] Output Cable [ TW-SCLO-4 ] Switch Bas for Work-Swisci [ TW-WS-031 Wall Mounting Bracket [ TW-SCLFD1 ] Detidop Sand I TW-SCD5011 2.4 GHz External Antenna [ MIS-13F ] JUDGE LED: Red/Elus/Geen/White RX LED: Red/DLe/Green/Yellow/White NW Status LED: Light Blue 5 Touch Keyze POWER / REG / RESET / ▲(UP) / ▼(DOWN) Pieso Ilusser 70 cm (at 0.1 m (2.27) area Ansches Berser
JUDGE LED : Rod The Yeliow Depar RX LED: Red/Due/Yellow thickness of 1 mm (0.0-4') Fenat Timer (Decremental Tank Count / Tool Timer / Work Timer) JUDGE (Decramental Task County Para 6 Non-voltage Contact Inputs (064764)2 1 ACI Adapter [ ADB24050 ] AC Adapter [ ADE24050-C ] Switch Bax for Wark-Select [ TW-WS-01 ] Desktop Stand [ TW-SCDS01 ] Replacement Springs Output Cable for JUDGE [TW-5035-31]
Pokayoke Compatible Tools https://www.herutu.co.jp/en/product/pokayoke_tools_list.html Impact Driver
Tightening
Electric Screwdriver Torque Wrench Torque Driver (Nakamura Mfg. Co., (Nakamura Mfg. Co., Ltd.) Standard Type Pliers Wrench Applying The LOCTITE(R) Hand Pump (Henkel Japan Ltd.) PX-20 (Mitsubishi Pencil Co., Ltd.), etc. H-DM (Tombow Pencil Co., Ltd.) Snap-Ring Pliers Type Spring Hose Clip Type Adhesive Tape Pressuring Tool E-Clip Type Pliers Wrench (3M Japan Ltd.) Marking Name Stamp (Shachihata Inc.) (Hellermann Tyton Co., Ltd.) Self-Inking Stamp (Almarq Inc.) (Shachihata Inc.) (Makita Corporation) (Makita Corporation) (Makita Corporation) Fastening / Putting Around Ltd.) (Lobtex Co. Ltd.) (Nitto Kohki Co., Ltd.) E-Clip Holder Diagonal Cutting Pliers Type TAT Stamper (Shachihata Inc.) (Alton Co.,Ltd) tashimikata-cho, Kita-ku, Ham 53-438-3555 / FAX: +81-53-438-3411 tps://www.herutu.co.jp/en/ Super Wide Jaw Opening Type Pliers Wrench Skill Writer II (Shiwa Co.,Ltd) Riveter Bundling / Cutting Pliers Wrench Ltd.)
Pokayoke Wireless Unit HCP-2402T-MC HCP-2402T-MC is a wireless unit that can communicate with the TW-800 series Pokayoke receivers. An interface board is added to “Pokayoke wireless module HRF-2402" installed in the “Check Pen S”, which has a proven track record in factories, and the unit is provided in a form that is easy to incorporate into a tool. ]Features ✓ Can communicate with the TW-800 series Pokayoke receivers ✓ The communication distance is about 30m(98ft) indoors ✓ Equipped with a pairing switch, LED display, antenna and input, so it can be used as a built-in unit ✓ Built-in proprietary communication protocol can greatly reduce the communication related development cost Wireless Unit HCP-2402T-MC HRF-2402
HCP-2402T-MC can be built in by retrofitting to impact driver/impact wrench/cordless screwdriver made by Makita Corporation 【Impact driver/Impact wrench/Cordless screwdriver models that can build-in HCP-2402T-MC 】 *Overseas DTDA040/DTDA070/DTDA100/DTDA140 Impact Drivers Impact Wrenches    DTWA070/DTWA100/DTWA140/DTWA190 Cordless Screwdrivers DFT024F/DFT025F/DFT060F(China/Thailand/Philippines/Indonesia/India) Cordless Angle Screwdrivers DFL020F/DFL063F(China/Thailand/Philippines/Indonesia/India) Cordless Screwdriver *For purchasing an impact driver/impact wrench/cordless screwdriver/cordless angle screwdriver, please contact Makita Corporation Makita Corporation's dealers. POKAYOKE
The hard-hat-on sensor is a wearable device that prevents accidents that occur when employees are not wearing hard hats. The sensor is easily attached to a hard hat’s chin strap, and it can be used both inside and outdoors because it is waterproof and dustproof. Real-time detection of Hard-hat's tightened Chin-Strap Hard-hat-on Sensor ENS-HH01 • Attaches easily to a chin strap • Dustproof and Waterproof (IP65) • Equipped with wireless technology with abundant proven results at industrial sites • No battery replacement required for 1 year based on: - Depending on usage conditions - Wearing for 8 hours a day - Battery level notification feature
Please contact your nearest distributor. HERUTU ELECTRONICS CORPORATION ta-chg, Kita-ku, Hamamats 81-53-438-3555 / FAX: +81-53-438-341 //www.herutu.co.jb/e ■ The sensor is easilv attached to a hard hat's chin strap. ■ Available Countries : Japan / Canada / USA / China / Thailand / Vietnam / Philippines / India Capabale of Communication with Pokayoke Receiver Pokayoke Receiver TW-800R-EXL - An unlimited number of hard-hat- on sensors can be connected to one receiver. - A waterproof receiver can be LAN Ensuring Traceability of Safety Application POKAYOKE plus - This application makes it possible to monitor whether workers are wearing hard hats at remote locations. - The application notifies error information from Hard-hat-on Sensor by mail or SMS in real-time. - Transmitter ID – Wearing Status - Transmitter Name - Timestamp, etc. Approx. 30 m (98 ft) ke-proofing (Pokayo g Tools in the Production Process e Pokayoke Counter TW-800R-SCL v2.00 This Pokayoke receiver has a simple and sophisticated counter feature for customers who say, "I want to start mistake-proofing (pokayoke) right now for tasks using tools". Start Pokayoke Immediately Enhancement of Counter Feature and Expansion of Usage Environment Ensuring Traceability of Tasks
■Start Pokayoke Immediately Using just one easy button operation, you can construct a Pokayoke system fasik count management) with a tool (installed our Pokayoke transmitter). You can register one type of work with TW-800R-SCL*'. providing the same features as the TW-800R-SCI herutu electronics corporation 422-1 Hirashimikata-cho, Kita-ku, Hamamata, Shizucka, 422-0104 Jopan TEL: +81-52-429-2555 / FAX: +81-52-429-2411 LIRL: https://www.herutu.co.jp/en/ Email: info@heuts.co.jp Version Update June 14. ■Enhancement of Counter Feature and Expansion of Usage Environment For usability in factories in various industries and sizes, we have upgraded the following mistake-proofing (pokayoke) features to meet customer demands while maintaining the simplicity of our 'Simple Pokayoke Counter TW-800R-SC'.

■Ensuring Traceability of Tasks
By linkingペwith "POKAYOKE plus" via LAN, the functions of TW-800R-SCL can be greatly expanded, such as sequence function, work execution reservation function, history management of task results for each work, registrable unimited number of works, etc.
Please contact your nearest distributor. Portable Pokayoke Counter Update June 14, 2023
TW-800R-MCL v2.00 This is a battery-powered Pokayoke receiver with a count feature that allows 'Pokayoke Anywhere' regardless of location where you need task count management at sites such as manufacturing, logistics, construction, etc. Start Pokayoke Immediately Pokayoke Possible Anywhere (Battery-powered) Easy to Carry with Mobile Stand (Sold Separately)
Update ■Start Pokayoke Immediately Using just one easy button operation, you can construct a Pokayoka system (task count management) with a tool (installed our Pokayoke transmitter). You can register one type of work with TW-800R-MCL <Comparison of TW-800R-MCL/TW-800R-SCL> mysteries of Power Sourc 180 sv TYPEROORAVOL 1 DO JLOGE Capie IDO-8017A1 AC 100-240 V Jusing included AC adapte 7-SEQ LED 3-Digit (W x H) 27 x 50 mm ($.1 x 2.0 fyldigit) Output Input lerice 5 Non-voitage Contact Inquest1 JLDGE, 1 RESET, 3 Work-Gelecti ■ Various tools used at worksites such as manufacturing, logistics, and construction are compatible with this system. M  POKAYOKE RUS   Production Process Support Software for Pokayoke To Dy linking with 'POKAYOKIE plus' via LAN, the functions of TW-BOR-MCL can be greatly expanded, such as sequence function, work expanding reserved unimited number of works, etc. Piease contact your nearest distributor. HERUTU ELECTRONICS CORPORATION 422-1 Higashimikata-cha, Kita-ku, Harramatau Shizucka, 422-0104 TEL: +01-52-420-2555 / FAX: +01-52-420-2411 LIRL: https://www.https:cc.jp/m/
Email: info@heats.cc.jp ■Pokayoke Possible Anywhere (Battery-powered) TW-800R-MCL operates with an input voltage of DC 5V. By connecting the TW-800R-MCL to a Makina battery via the USB/AVDC Adapter Cable (DC-4017A) (included), you can use the TW-800R-MCL as battery-powered ■Easy to Carry with Mobile Stand (Sold Separately) Version Main Features Japan / Canada / USA / China / Thailand / Vietnam / Pl | Piego Rugger 905R Dc 0.1 m 0.3 21 1, 150 x, 150 x, 20 mm (5.9 x, 2.9 x, 1.2") frxcluding protri . Approx. 200-9 (102 ca) 202205000 Appesson Count Display 2 Power Transistor Outputs (1 PASS), Rated Load DC 94 V / 0.1 A 1 Type (more types boosble with options'') Operation Modes (Stand-aiona / Simple count / App-instriccit)
Sche: When using me Till-BOSY-MCL/TIll-BOOR-SCL by Buelf, Milect ether 'stand-don' imple count node when using the YW and and / YW accor oct in a and PCRAVCRS: Jilar   alaci  allo-summar  most.
JLOGE (Number of Tark Countributo en / Count-up and Work Times osor inout (count valid only at sensor inout) Timer Pasas, Output Task Results, Data to LAN, Work Number Displ / R345 Edernet 1994SE-D1996RSE-T, Rathiast Diplex, POKAYOKIS plux' Comparibile Pagazzese 1 AC AGAGAT ADR240501 202205000
[Background of the Request] In the manufacturing process of agricultural machinery manufacturer, there was a problem: "Grease gun was used, but grease was not injected into the required number of places" due to the difference in the number of grease injection points depending on the manufactured items, even though "Whether a grease gun was used" was obtained from the sensor, and pokayoke (mistake-proofing) was performed.
[Product Summary]
Without modifying the grease gun that the client had been using, we devised a way to detect when the trigger of the grease gun was pulled by installing a Pokayoke transmitter and using a small magnetic switch. Through these technical measures, we were able to achieve pokayoke (mistake-proofing) of the grease gun (and ensure the injection of grease into the required number of places). [Background of the Request] We received the following request from an automobile parts manufacturer who bundles wire harnesses using a cable tie tool: “I want to perform pokayoke (mistake- proofing) of the cable tie tool because forgetting to tie INSULOK® (cable ties) has been discovered after shipping".
[Product Summary]
We attached a Pokayoke transmitter to the HellermannTyton cable tie tool MK9 that the customer was using, developed a mechanism to "send a wireless signal when detecting that the excess part of the cable tie has been cut after tying INSULOK®", and realized the pokayoke (mistake-proofing) of cable tie tool. In particular, we created a durable mechanism by adopting a method that did not directly impact the limit switch when detecting cutting. [Background of the Request] We received a request from an automobile manufacturer saying, "We want to perform pokayoke (mistake-proofing) of the marking work by using a grease pencil (a mechanical colored pencil that can write on various materials, such as pottery, metal, glass, rubber, and plastic)".
[Product Summary]
Considering the characteristics of the grease pencil that the customer was using, we planned to realize the customer's request in a short period of time and at a low cost by newly developing the "barrel part" that matched the grease pencil while using the "main body unit" of the Check Pen S as it was. When designing the "barrel part" by considering both "the length to which the core of the grease pencil could be drawn out" and "the thickness that matched the grease pencil", we devised a way to support pokayoke (mistake-proofing) while maintaining the usability of the grease pencil
the past, we developed a new mechanism to sense stamp operation by combining the movable part of the mechanism and a small limit switch. In addition, by attaching a Pokayoke transmitter to the side of large stamp, we ensured pokayoke without impairing the workability of the large stamp. With these design ideas, we made "counting with the Pokayoke receiver every time a large stamp was pressed down as before" possible. transmitter to the electric screwdriver used in our own production process and developed a mechanism in which "a ‘fastening complete’ signal is transmitted wirelessly when you fasten a screw with an electric screwdriver". As a result, since the Simple Pokayoke Counter will notify the completion of the work by sound when the electric screwdriver tightens the specified 30 times, workers will come to perform fastening work at 30 places, and the check process is no longer required. applicator) that the customer was using had the feature through which a fixed amount of threadlocker was applied by pulling the trigger "lightly". Moreover, the hand pump itself had the characteristic of being light in weight. By devising a design that took this characteristic into consideration when attaching our Pokayoke transmitter to the LOCTITE® hand pump, the workability of the LOCTITE® hand pump application was maintained, and preventing the omission of thread-locking fluid application was realized.

[Product Summary]
Following a request from a customer requiring the application of a "TAT stamp" that could stamp on metal parts, we devised a mechanism to count the number of times the TAT stamp was used. Upon realizing the mechanism, we received another request from the customer saying, "I want to be able to easily replace the TAT stamp, even if it becomes unusable". Therefore, we designed a mechanism by referring to Check Pen S, thereby achieving both workability and ease of maintenance.
[Product Summary]
We realized a mechanism "transmitting a signal when the E-clip is fitted" with the E-clip holder (a tool used for fitting the E-clip) that the customer was using to prevent omission of the E-clip fitting work. To realize the mechanism, we devised a mechanism that could handle different E-clips by changing the "barrel part" according to the shape of the E-clip holder, since "the shape of the E-clip holder differs depending on the size of the E-clip to be handled", and applying the Check Pen S mechanism (composed of the "main body unit" and a "barrel part").
[Product Summary]
Compared to other tools, since the torque screwdriver needed to detect the completion of work in a very short time, we devised a mechanism to accurately detect the completion of torque screwdriver's tightening work by modifying the Pokayoke transmitter for the torque screwdriver. In addition, since the customer had already installed our Pokayoke receiver on the same production line for task count management of screw fastening work, it was possible to introduce the task count management of a torque screwdriver on site in a short period of time by using the same receiver.

[Product Summary]
By attaching a commercially available spray can handle (a gun-shaped tool that sprays when the trigger is pulled) to the spray can used by the customer to inject wax into the car body, we realized a mechanism to count the number of times the trigger was pulled by combining our Pokayoke transmitter and the spray can handle. In considering the mechanism, assuming application to various spray cans used at manufacturing sites, we came up with an attachable mechanism without processing the main body of the spray can handle.
[Product Summary]
In order to be able to confirm that the visual check of the glass marking was performed definitely, we developed a mechanism to "wirelessly transmit the work results when the glass marking was checked (contacted with the glass) with a pen that did not adhere ink". In developing the mechanism, we diverted the mechanism of the Check Pen S so that the pen could communicate with the TW-800 series Pokayoke receivers already in use at the customer's production site. Additionally, we came up with a structure that allowed the pen to be hung from the worker's neck so that visual check work could be performed easily. From an automobile manufacturer who used a torque wrench to prevent omission (pokayoke) of fastening work in the assembly process, we received a request saying, "I want to create a mechanism to notify the time to calibrate to prevent omission of work tool calibration".
[Product Summary]
To realize the customer's request at a low cost and in a short period of time, by utilizing existing Pokayoke products (Pokayoke receivers and work tools, such as Pokayoke transmitter-equipped torque wrenches) that customers were using and by connecting a task count display device that managed calibration timing to the Pokayoke receiver, we realized a mechanism "possible to grasp whether the number of times the work tool has been fastened has reached the number of times for the required calibration".
Example 13: Connector Fitting [Background of the Request] We received a request from an automobile parts manufacturer saying, "I want to prevent incomplete locking when fitting wire harness connectors".
[Product Summary]
To meet the needs of our customer, we developed a dedicated "connector fitting checker" tool to check whether the mutual connectors of wire harnesses used in the customer's production process were in a locked state. Additionally, by attaching a Pokayoke transmitter to the connector fitting checker, we developed a mechanism to "wirelessly transmit the work results when it is confirmed that the mutual connectors are in a locked state". We also realized the size that the connector fitting checker fits in one's hand so that confirmation work can be easily performed.
[Background of the Request] We received a request from a plastic manufacturer saying, "There is a production process in which clips are fitted into molded plastic products using a hand press machine, and I want to pokayoke (to prevent omission in fitting) the clip fitting work".
[Product Summary]
The hand press machine was equipped with a clip tool for fitting the clip, and by creating a mechanism of "wireless transmission at the time of the clip tool being pressed", we realized the task count management of the clip fitting work. To realize this mechanism, which involves diverting the Check Pen S mechanism (a combination of the main body unit and barrel part), we developed a dedicated tool that could be attached to a hand press machine by manufacturing a "barrel part" that matched the shape of the clip tool and by adjusting the spring of the "main body unit".
Example 15:
Feeler Gauge
[Background of the Request] We received a request from an agricultural machinery manufacturer saying, "I want to prevent omission (pokayoke) of clearance checks using feeler gauges in the assembly process of agricultural machinery".
[Product Summary]
To meet the needs of our customer, we developed a dedicated "clearance checker" tool that wirelessly transmitted instances when the result of the clearance check using the feeler gauge was OK. By creating a mechanism through which "the feeler gauge is inserted into the clearance when you grasp the grip part of the clearance checker", it was possible to detect whether the clearance was within the standard. Additionally, the feeler gauge had a replaceable structure to accommodate gaps of different thicknesses. The clearance checker could communicate with the Pokayoke receiver used at the customer's production site.