Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rig Applicable Products

1 . Scope of Applications
This manual specifies cable assembly procedures of the IX30G, IX31G, IX32G Series right angle plug. 2 • Applicable cable
3. Operation Procedures Please refer to the following pages.
024 Copyright 2024 HIROSE  ELECTRIC  CO., LTD. All Rights Rese 4. Component Names 5． IDC Unit Contact Number Assignment [Key A] 6. Wire arrangement for each contact
[Key B] There is no contact assignment for non-Ethernet applications. 024 Copyright 2024 HIROSE  ELECTRIC  CO.,  LTD.  All Rights Rese 7 . Required components and tools The required component and tool examples for the cable assembly are given below. • Cable length (finished length L + 30mm length inside the plug per end) • Copper tape (4mm to 5mm width) • IDC/Crimp Hand tools (HT803/IXG-10S-CVL-70) • Calipers or Rulers (For cable termination length measurement) • Cutters (For stripping cable jacket) • Scissors (For cutting braided shield) • Nippers (For cutting core wires)
8 . Hand tools
Use part A of the cable guide for IDC termination and part B for cable clamp crimping.
Please refer to instruction manual (ATAD-P0358) for tool handling. 024 Copyright 2024 HIROSE  ELECTRIC  CO.,  LTD.  All Rights Rese 9． Cable termination Cut cables. Necessary cable length = finished cable length + excess length (30mm from the cover case to the cable end) Braided Shield Processing ③ 4) Cut Tape/Other materials/Individual Shield Strip cable jacket 23mm - 24mm from cable edge. Pull the braided shield back over the Jacket, unravel braided shield wires and cut 3mm - 4mm long. %3mm-4mm is recommended. In step 12 "Crimp Cable Clamp", the shield case clamp can be used to crimp the braided shield together with the cable. After completing the assembly in step 13, please ensure the braided shield does not come out from the edge of the cover case and adjust accordingly if it does. XPlease evenly unravel the braided shield wires. There will be variance in the cable thickness after wrapping the copper tape if the braided shield is gathered together. This may result in shield shell deformation from interference with the copper tape during the assembly process of the shield case and shield shell as described below. If there is tape, other materials inside or an individual shield, use nippers, etc. to cut off and to expose the insulation. XBe careful not to damage the insulation while cutting. 24 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights 1 0 .  IDC termination to the IDC unit. Pull the braided shield back over the jacket and wrap the copper tape free from folds on it. Use copper tape with 4mm - 5mm width to prevent the braided shield sticking out. %4mm-5mm is recommended. In step 12 "Crimp Cable Clamp", the shield case clamp can be used to crimp the braided shield together with the cable. After completing the assembly in step 13, please ensure the braided shield does not come out from the edge of the cover case and adjust accordingly if it does. XPlease wrap the copper tape between 1 and 2 turns. The wrapped part of the cable's diameter should be between ø6.4mm to 7.4mm. ※Wrap the tape tightly otherwise shield shell deformation from interference with the copper tape during the assembly process of the shield case and shield shell as described below. Arrange the wires in two rows with four wires in each row for easy insertion to cable guide. Insert core wire into cable guide. Refer to the illustration for the cable guide directions. Confirm all the core wires passed through the cable guide. Place the side with small projections to the edge of the jacket. Projections face to inner side. Set the distance between cable guide to 8mm - 9mm. Adjust the cable quide position so that the length from the edge of the jacket to the edge of the cable guide is 18mm-19mm. Cut excess wires along cable guide edge to ensure the HRS 44 Copyright 2024 HIROSE  ELECTRIC  CO.,  LTD.  All Rights Re ④ Temporary cable-guide insertion to the IDC unit. Assemble the cable guide with the core wire passed through to the IDC unit. XThe cable-guide can be inserted to the IDC unit in either direction.Recheck the contact  assignment sequence and temporarily insert to IDC unit. Open the cable guide for easy insertion to the IDC unit. XWhen opening the cable guide, make sure the core wire does not slip off from the cable guide. XIf the cable guide pushes the IDC unit with insufficient opening space, the cable guide may hit the tip of the IDC blade, resulting in IDC blade deformation. Assemble with caution. Insert the IDC unit into the cable guide. Align the position of the edge of the cable guide and IDC unit while pushing with fingers for temporary insertion to confirm that the core wires do not slip off. Push down with fingers until the wire hits the IDC blade. XAfter temporary insertion, check that the cable guide does not come off even when the finger is removed. ※Check that the wire does not slip off from the IDC blade during temporary insertion. ※Confirm the core wire appearance if the cable guide slips off from the IDC unit. If scratches on the IDC blade do not reach the conductor, it can be used after re-inserting the cable guide. 24 Copyright 2024 HIROSE  ELECTRIC  CO.,  LTD.  All Rights ResのInsulation displacement with hand tools Set the IDC unit with the Perform the insulation displacement by using part A of the hand tool. Set the IDC unit with the cable guide temporarily inserted into the hand tool with the notched shape facing up. Align with the hand tool IDC guide and set the IDC unit onto the IDC die of the hand tool vertically from above. XRecheck whether the core wire has slipped off before insulation displacement. Notched shapes should face up XDo not set the IDC unit with temporary cable-guide inserted at a diagonal. Before IDC After successfully setting up the hand tool, hold the hand tool while forcing the cable towards the IDC unit in order to avoid the wire slipping off from the cable guide, and perform IDC termination. The ratchet of the hand tool can be released and the plug unit removed by pressing down on the hand tool after it is fully closed. After IDC Lift the plug unit upward to ensure it is completely withdrawn from the hand tool and then remove. 024 Copyright 2024 HIROSE  ELECTRIC  CO.,  LTD.  All Rights Rese Please check the 3 points below after IDC completion. 1. The core wire does not come off from the IDC blade. 2. The height of the IDC unit and cable guide after IDC termination are the same. 3. There is no gap between the IDC unit and the cable guide. If the gap can be closed by pressing the areas indicated by arrows by hand, then it can be used without problem. ※If incorrectly wired, reassemble using a new IDC unit. 2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Rese 1 1． Shield case and shield shell assembly Assemble the shield case to the plug unit to which the IDC termination with the cable has been performed. Pull the cable upward and fit the shield case onto the lower side of the cable. XThe notches shape of the plug unit faces upward in respect to the shield case as shown in the figure. Slide the shield case in place until you hear the plug unit making a click sound. Pull the cable to the clamp part of the shield case. Check to ensure both sides are locked after assembly completion. 2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reser HRS Assemble shield shell onto the plug unit with shield case attached. While assembling the shield shell, push on the spring on the shield case to keep the locking spring inside of the plug unit as shown in the figure. Insert the shield shell in the direction of the arrow while pushing in the spring. Stop pushing the locking spring after the tip parts of the plug unit and the shield shell are aligned. XAfter insertion completion, confirm the tip of locking spring is projecting from the shield shell opening, and tip parts of the plug unit and shield shell are aligned. 2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reser Push down shield shell in the direction shown in the figure and align the shield case and shield shell clamp. XWhen assembling the shield shell, please press the spot close to the bending area. If you press down the top of the shield shell (crimping part area)the shield shell may deform. Please check the 4 points below after assembly completion. ①Whether the parts of the shield shell and shield case that should be engaged are or not. ②The projection of the shield case is caught in the opening of the shield shell. ③The clamp of the shield shell is placed behind the clamp of the shield case. ④Shield shell close to the bending area is not deformed. 2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reser The shield shell may deform during insertion if the cable and copper tape hit the shell. ①Shield shell does not protrude from the shield case.
①Shield shell does not protrude from the shield case. ①Shield shell protrudes from the shield case. 2024 Copyright 2024 HIROSE  ELECTRIC  CO.,  LTD.  All Rights Reserv
①Shield shell protrudes from the shield case. HRS 1 2   Crimp Cable Clamp Crimp the cable with shield case clamp. Insert inner unit (the plug unit assembled with shield case and shield shell) at a slight diagonal to avoid interference. Slightly lower the inner unit when the tip touches the crimping guide of the tool. Place inner unit head onto crimping die of the hand tool. Shield case is caught in the hand tool when the cable is pulled. Inner unit touches the crimping die of the tool. XAfter setting is completed, check that the inner unit touches the crimping die of the tool, and the shield case is caught in the hand tool when the cable is pulled. After correct setting is confirmed, squeeze handles while pushing the cable in insertion direction. Recommended crimp strength in cable axial direction : 60N or above 2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Rese Remove the cable by lifting upward to avoid the shield case getting caught in the hand tool. XThe cable cannot be pulled out in a straight direction if it is caught in the hand tool after crimping, please lift the cable up before taking it out. Be careful not to damage the connector during cable removal. ※After removing the connector, please confirm the correct status described in page 12 is maintained. If the connector does not appear as described in page 12, there is a risk that the cover case cannot be assembled in "13. Cover case assembly." XThe clamping guides are different for CVL1 and CVL2. When clamping CVL2, use the clamping guide for CVL2 in the same way as described in this document. Clamp guide for CVL1 2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Rese 1 3. Cover case assembly Assemble the cover case. Position so that the cable clamp seam and the notched shape on the plug are facing upward as shown in the left diagram. Install the top cover case (with push button) first followed by the bottom cover case (without push button). XWe do not recommend installing from the lower side (without push button) because the connector may be deformed. XThe figure features the A key, but the notched shape should be facing upward for all key types. 024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Rese There are six locking parts on the cover case. Ensure all the locking parts are completely engaged. Push the sides of the locking parts if cover case assembly is not completed even after pushing on the top and bottom. ※Confirm to ensure outlines of cover case are aligned in place. XThe shield shell may be visible from the seam of the cover case, but this does indicate an issue. After cover case assembly confirm that the top of the lock can no longer be see when pushed down into the locking spring and that the lock returns when the finger is removed. 2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Rese
1 5 .  Wiring Precautions
• Depending on sheath thickness, it may not be possible to crimp the braided shield together with the cable at the shield case clamp. Handling Method When processing the braided shield, the braided shield and cable can be crimped together by setting the folded amount of the braided shield to be longer than the recommended 3-4mm. (See page 4,@.) ※Adjust the length so that braided shield and copper tape do not project from the cover case. • The IDC blade may deform during temporarily cable guide insertion to the IDC unit. Handling Method By opening the cable guide beforehand for easy insertion to the IDC unit, the cable guide will not hit the tip of the IDC blade, preventing IDC blade deformation. (See page 6.) ※When opening the cable guide, make sure that the core wire does not slip off from the cable guide. This document is subject to change without notice. Please check and download the latest version from the Hirose website. Concluded 24 Copyright 2024 HIROSE  ELECTRIC  CO., LTD.  All Rights Re
1 6. Revision history

024 Copyright 2024 HIROSE  ELECTRIC CO., LTD. All Rights Res