www.pp3dp.com
PP3DP-2012-V1

Legal Notice
The information in this document is subject to change without notice.

DELTA MICRO FACTORY CO. MAKES NO WARRANTY OF ANY KIND WITHREGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Delta Micro Factory Co.shall not be liable for errors
contained herein or for incidental or consequential damages in connection withthe furnishing, performance, or use of this Material. Changes or modifications
to the system not expressly approved by Delta Micro Factory Co., the party
responsible for compliance, could void the user‘s authority for use. This
document is protected by copyright. All rights reserved. Its use, disclosure, andpossession are restricted by an agreement with Delta Micro Factory Co. persoftware copyright. No part of this document may be photocopied, reproduced
or translated into another language without the prior written consent of Delta
Micro Factory Corp.

© Copyright 2012 Delta Micro Factory Corporation All rights reserved.

UP! mini 3D Printer User Manual

1. Introduction
1. INTRODUCTION ........................................................................................................................... 3
1.1 HOW TO USE THIS MANUAL ......................................................................................................... 3
1.2PRECAUTIONS ............................................................................................................................. 3
1.2.1 Safety ................................................................................................................................ 3
1.2.2 Protection .......................................................................................................................... 4
2. OVERVIEW .................................................................................................................................... 5
2.1 APPEARANCE ............................................................................................................................. 5
2.2 SPECIFICATIONS ......................................................................................................................... 8
2.2.1 Printer Physical Characteristics ...................................................................................... 8
2.2.2 Specifications.................................................................................................................... 9
2.2.3 Environmental specifications ........................................................................................... 9
3. OPERATION ................................................................................................................................ 10
3.1 PREPARATION........................................................................................................................... 10
3.1.1Installation the printer ....................................................................................................... 10
3.1.2 Installing the software .................................................................................................... 13
3.1.3 Installing drivers.............................................................................................................. 14
3.2 USING THE BASIC FUNCTIONS ................................................................................................... 16
3.2.1 Start the program............................................................................................................ 16
3.2.2 Loading a 3D model ....................................................................................................... 16
3.2.3View Options .................................................................................................................... 19
3.2.4 Model transformations ................................................................................................... 20
3.2.5 Placing models onto the build platform ........................................................................ 22
3.3 GETTING READY TO PRINT ....................................................................................................... 23
3.3.1 Initializing the Printer ...................................................................................................... 23
3.3.2 Calibrating the Nozzle Height ....................................................................................... 24
3.3.4 Other Maintenance Options .......................................................................................... 28
3.3.5 Preparing the Platform ................................................................................................... 30
4. PRINTING .................................................................................................................................... 36
5. MODEL REMOVAL ..................................................................................................................... 39
6. MAINTENANCE .......................................................................................................................... 42
6.1 CHANGING THE MATERIAL ........................................................................................................ 42
6.2 VERTICAL CALIBRATION ............................................................................................................ 42
6.3 CLEANING THE NOZZLE ............................................................................................................ 44
6.4 REMOVING /CHANGING THE NOZZLE ........................................................................................ 45
6.5 LUBRICATION OF BEARINGS ...................................................................................................... 46
6.6 SPARE PARTS ........................................................................................................................... 46
7. TIPS & TRICKS ........................................................................................................................... 47
8. TROUBLESHOOTING................................................................................................................ 48
SOLUTION FOR "W INUSB.DLL NOT FOUND" PROBLEM ..................................................................... 48

UP! mini 3D Printer User Manual21. Introduction

1. Introduction
1.1 How to use this manualThis User Manual is divided into four sections which cover the Introduction,
Overview, Operation, and Troubleshooting. Please study this manual carefully
before installation, and use the printer according to these instructions. Keepthis manual handy and refer to it when necessary.

1.2 Precautions
Please read this section carefully before using the printer.

1.2.1 Safety
 The printer can only be used with the power adapters supplied by thiscompany, or the product may be damaged, with a risk of fire.
 To avoid burning, or model deformation, do not touch the model, nozzle, or
the platform by hand, or any other part of the body, while the printer isworking or immediately after it has finished printing.
 Protective glasses should always be worn when removing support material,
especially PLA.
 The brown sections of the currently supplied gloves melt at around 200
degrees, therefore please do not hold the extruder block with the gloves.
 There is a slight smell from ABS when it is being extruded. The smell is,
however, not too unpleasant. A well ventilated room is recommended bymost people to be safe, however when printing keep the printer away fromany draughts as this can affect the warping of ABS prints. When ABS isburnt is releases toxic fumes.

The following classifications are used in this manual.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

UP! mini 3D Printer User Manual31. Introduction
WARNING: Indicates a potentially hazardous situation which, if not
avoided, may result in serious injury.
Gloves: When performing certain maintenance procedures, themachine may be hot and gloves are required to avoid burns.
Safety Glasses: Wear safety glasses to avoid injury to your eyes.

1.2.2 Protection
 The printer must not be exposed to water or rain, or damage may occur.
 Do not shut down the UP! System or pull out the USB cable when loadinga digital model, or the model data may be lost.
 When using the ―Extrude‖ function, keep at least 50mm between thenozzle and the platform. If too close, the nozzle may get blocked.
 The printer is designed to work properly at an ambient temperature of
between 15°C and 30°C and humidity of between 20% and 50%;
Operating outside these limits may result in low quality models.

UP! mini 3D Printer User Manual42. Overview

2. Overview
The UP! Printer is designed with ultimate portability and simplicity in mind. The
system and software allow you to print great models with only a few keystrokes,
even if you have never used a 3D printer before. The system uses a nozzle todeposit molten plastic, so printed parts are strong and durable. Congratulations
on purchasing an UP! Printer.

2.1 Appearance
Figure 1.Front view of printer

Initialize button

UP! mini 3D Printer User Manual52. Overview

Extrude head
NozzlePlatform

Figure 2. Back view of printerRoller shaft

USB interface

Power on/off
Power interface

UP! mini 3D Printer User Manual62. Overview

Figure3. Accessories① USB cable④ Screws② Power adapter (20 V)⑤ Cellboard③ Filament tube

⑥ Extrude head

⑦ ABS spool

Figure 4. Tool kit① Pen Knives②Tweezers⑤ Pliers⑥ Gloves③ Hexwrench

UP! mini 3D Printer User Manual④ Shovel⑦ Nozzle wrench72. Overview

Figure 5. Axis

Y axisX axisZ axis

2.2 Specifications
2.2.1 Printer Physical Characteristics
Printing Material

ABS or PLA

Material ColorWhite

Layer Thickness

0.25－0.35 mm

Print Speed

10－100 cm3/h

Print Size

120×120×120 mm

Printer Weight

5 KG (11 lb)

Printer Size

240 × 350 × 350 mm

UP! mini 3D Printer User Manual82. Overview
2.2.2 Specifications

Power Requirements

100-240VAC, 50-60Hz, 200W

Model Support

Auto-generated support

Input Format

STL

Workstation compatibility

Windows XP/Vista/7; Mac

2.2.3 Environmental specifications

Ambient temperature

15°C～30°C

Relative humidity

20%～50%

UP! mini 3D Printer User Manual

93.Opeation

3. Operation
3.1 Preparation
3.1.1Installation the printer

Extrude Head
The extrude head is fastened with magnets. When assemble the extrude head,
make sure it is contacted with all the three magnets.

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Platform
Insert the cellboard to the platform slot. The strength should be well-distributed,
without force.

Roller shaft
Insert the roller shaft to the hole at the back of printer, and press down.

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Material Extrude (top view)(1) Connect the power adapter to the power interface.
(2) Insert the end of ABS filament into the Filament tube.
(3) Start the UP! Software (refer to the software install procedure in 3.1.2 if you
have not already installed it), and press the ―Extrude‖ button in the―maintenance‖ dialogue box, which is accessed from the ―3D Print‖ menu.
(4) After the printer nozzle has warmed up to 260°C, the printer will beep. Push
the filament into the hole at the top of the extruder head and hold it therewith some gentle pressure until the extruder motor grabs it and starts
pulling it through the extrusion head. The extruder will then automatically
extrude a thin filament of material.

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3.Opeation(Windows version)(Mac version)

3.1.2 Installing the software
Start the UPx.xx setup.exe file and install it to the specified directory (Default is
Program files/UP). Note: This installs the UP software, the UP drivers, and the
UP sample files into your Program files/UP folder.

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3.1.3 Installing drivers
Connect the printer to a computer with the USB cable. The computer should pop
up the ―Found New Hardware Wizard‖ window. Choose ―No, not this time‖, andthen ―next‖. Then choose ―Install from a list or specific location (Advanced)‖,then ―Next‖.

Click ―Browse‖, and choose C:\Program Files\UP\Driver, then ―Next‖.

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3.Opeation

The following dialogue box pops up. Choose ―Continue Anyway‖, and thedrivers will install automatically.

If you have any problems installing the drivers, or get a "Winusb.dll not found"error, please refer to the driver section in the troubleshooting section of thismanual.

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3.Opeation
3.2 Using the basic functions
3.2.1 Start the program
Click on theicon on the desktop. The program should open as follows:

3.2.2 Loading a 3D model
Click ―File / Open‖ oron the toolbar and select the model you want to

open. UP only supports STL files (which is the standard input format for 3D
printing files), and the UP3 format (which is UP‘s proprietary compressed STL
format)Move the mouse pointer onto the model, and click the left mouse key. Somemodel information is presented in a floating window, as shown below:

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3.Opeation(Windows version)(Mac version)

TIP: You can open several models and print them all at the same time. Just
repeat the open model procedure for each model you want to add. See the―Placing models on the build platform‖ section for more information.
Unloading the model: click the left mouse button on the model to select it,
and then click ―Unload‖ on the toolbar, or click the right mouse button while
over the model and a context menu will appear. Choose unload the model or
unload all models (if you have more than one file open and want to remove allof them).

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3.Opeation
Saving the model: Choose the model, then click ―Save‖. The file is saved in
UP3 format and its size is 12%~18% of the original STL file. This is aconvenient format for users to archive or transfer files.
Note on STL files: For a model to print correctly, all the faces of the models
need to have their normal facing outwards. The Up software uses model color
to indicate whether a model is OK or not. The default color used by thesoftware when opening a model is a light grey/pink color. If the normal arefacing the wrong way, then the model is colored in red.

Fixing STL Files: The Up software has an option that attempts to fix models
with bad surfaces. Under the ―Edit‖ menu you will see a ―Fix‖ option. Select themodel with inverted surfaces, and click the ―Fix‖ option to try and fix it.

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3.Opeation
Merging models: Several separate models can be merged into a single file byusing the ―Merge‖ option from the ―Edit‖ menu. Simply open all the models you
want to merge and arrange them the way you want on the platform and click on
the ―Merge‖ option. When you then save the file, all the components will be saved
as a single STL file.

3.2.3 View Options
To observe the target model in different ways, use the mouse to control the view.
Rotate: Press the middle mouse button and move the mouse: The view can berotated and observed from different angles.
Pan:

Press Ctrl and the middle mouse button at the same time and movethe mouse: This causes the view to pan. You can also use the arrow
keys to pan the view.

Scale:

Rotate the mouse wheel: The view gets zoomed in or out.

View:

The system has 8 preset standard views stored under the ―View‖
button on the toolbar. Click the View button on the toolbar (the startup
value for the View button is ―Fit") to find these options:(Windows version)

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3.Opeation

3.2.4 Model transformations
Model Transformation can be achieved through the Edit menu orthe toolbar:(Windows version)

Moving the model: Click the ―Move‖ button and choose,or input, the distance you want to move in the text box.
Then choose the axis (direction) in which you want tomove. Each time you click the axis button the model will
move again.
For example: Move the model -5mm along Z axis (or down 5mm).
Procedure: 1. Click on ―Move‖; 2. Input ―-5‖ in the text box;
3. Click the ―Z axis‖.

(Mac version)

Tip: If you hold down the ‗Ctrl‘ key, you can simply drag the model to whatever
position you want.

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3.Opeation

Rotating the model: Click the ―Rotate‖ button on the toolbar, choose or input
how many degrees you want to rotate in the text box, then choose the axis torotate around.
For example: Rotate the model around Y axis by 30o.
Procedure: 1. Click ―Rotate‖; 2.Input 30 in the text box；3. Click ―Y axis‖.
Note: positive numbers rotate counterclockwise and negative numbers rotate
clockwise.

Scaling the model: Click ―Scale‖, choose or input a scaling factor in the text
box, and then either scale the model uniformly by clicking the scale button
again, or choose the axis around which you want to scale if you only want toscale in one direction.
Example1: Scale up the model uniformly by 2.0 times.
Procedures: 1. Click ―Scale‖; 2. Input 2.0 in the text box; 3. Click ―Scale‖ again.
Example2: Scale up the model by 1.2 times along the Z axis only.
Procedures: 1. Click ―Scale‖; 2. Input 1.2 in the text box; 3. Click ―Z axis‖

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Unit Conversion: This option is provided as a convenient way to convert
metric models to imperial, and vice versa. To convert an imperial model tometric, select the 25.4 option from the scale menu and click ―Scale‖ again. To
convert from metric to imperial, select the 0.03937 option and click ―Scale‖.

3.2.5 Placing models onto the build platform
Appropriately placing your models on the platform can have an effect on print
quality.
TIP: In general, try to place your model in the centre of the platform.
Auto Place: Click the ―Auto Place‖ button, on the far right of the toolbar, toautomatically place the model on the platform. When there is more than one
model on the platform, using ―Auto Place‖ is recommended.
By Hand: Press the Ctrl key and choose the target model by pressing andholding the left mouse button. Move the mouse and drag the model to thedesired position.
Using the “Move” button: Click the ―Move‖ button on the toolbar, choose or
input the distance in the text box, and then choose the axis for the direction inwhich you want to move.
NOTE: When more than one model is open, the gap between each model
should be kept to at least 12mm to prevent the models sticking together.

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3.Opeation
3.3 Getting Ready to Print
3.3.1 Initializing the PrinterBefore anything can be printed, the printer must be initialized. Click the―Initialize‖ option under the ―3D print‖ menu. The printer will beep and theinitialization procedure will begin. The printer will then return the platform andprint head to the printer‘s origin and beep again when it is ready.

(Windows version)(Mac version)

TIP: If your printer is not responding properly, the first thing to try is to
re-initialize the printer by clicking the „Initialize‟ option from the „3DPrint‟ menu.

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3.3.2 Calibrating the Nozzle HeightThis section is probably the most important of the entire manual. Please
read it carefully to ensure that you understand the nozzle height setup
procedure, as it is vital to successful 3D printing.
To print successfully, the platform should be set to start at a distance of 0.2mm
from the nozzle. As each printer is slightly different, this distance needs to becalibrated before starting to print. The correct distance between the nozzle
and platform is recorded in the “Nozzle” box of the “Print” screen (foundunder the “3D Print” menu, but we use the “Maintain” dialogue box tofigure out what this distance should be.
NOTE: It is only possible to move the nozzle to 8mm higher than the heightrecorded in the ―Print‖ screen. If, for example, the nozzle height in the―Print‖ screen is set to 120mm, you will only be able to move the nozzle
up to 128mm in the ―Maintenance‖ screen. This maximum value isindicated by the ―Max‖ value shown in the platform and nozzle line of the―Maintain‖ screen.
If you are having problems adjusting the nozzle height in the―Maintenance ― screen because it will not go high enough, close the―Maintenance‖ screen, open the ―Print‖ screen, and set the nozzle
height to 140mm (for example). Then go back to the ―Maintenance‖screen and continue with your nozzle height adjustments.

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3.Opeation
In the above example, this tells the printer that, after being initialized, andwhen a print job begins, the platform is 139.5mm away from the nozzle.
To figure out the correct nozzle distance, please follow these steps:
1 - Open the ―Maintain‖ dialogue box from the ―3D Print‖ menu. The current
nozzle height is indicated as shown in the picture below.

(Windows version)(Mac version)

2 - In the text box, type in the height to which you want the platform to move to,and click the ―To‖ button. In the above example, the platform would move to124mm above the platform‘s origin.

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3.Opeation
3 - Check the distance between the nozzle and the platform. If, for example,
the platform appears to be about 7mm away from the nozzle, increase thenumber in the text box to 130 and click the ―To‖ button. Note that we have
only increased the number by 3mm instead of 4mm. The reason for this isthat we do not want to crash the platform into the nozzle, so we want toincrease the height in smaller and smaller increments as we get closer tothe nozzle.

4 - Once you are about 1mm away from the nozzle, start increasing thenumber in the text box by 0.1mm increments and click the ―To‖ button.
Repeat this until you get to within 0.2mm of the nozzle.
5 - Click the ―Set Nozzle Height‖ in the Maintenance dialogue to do test.

Click ―OK‖, the system will beep, and then the nozzle begins heating.

6 – After three beeps, the system will print a line for you to check if the height is ok.

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3.Opeation

The path in the above picture is thick, seems just stick on the surface of theperfboard, and it can be easily pulled by nails. So click ―No‖, the height will
increase 0.1mm and test again.

The last path in the above picture is quite wide and thin, and its surface is not
flat. Viewed from the side, some of the materials have been plunged into thelittle holes of perfboard. And try to remove it by nails, if you cannot pull it out,
click ―Yes‖. The nozzle height is well set.

NOTE: Once you have setup the nozzle height once, you do not need to
do it again as it is automatically recorded in the “Setup” Screen.
TIP: You may need to regularly recalibrate nozzle height after moving theprinter, or if you find the models are not adhering to the platform properly,or are warping. If you keep adding new green paint on top of the oldgreen paint, you may also need to recalibrate your nozzle height
regularly.
TIP: If you happen to crash the platform into the nozzle while making heightadjustments, it is good practice to re-initialize the printer before
undertaking any other operations.

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3.Opeation
3.3.4 Other Maintenance Options
Click ―Maintain‖ on the ―3D Print‖ menu, and the following dialog box pops up:(Windows version)(Mac version)

Extrude: Squeezes material out of the nozzle. Click on this button, and thenozzle is heated. When the temperature is high enough (260°C), the material
is squeezed out of the nozzle. The system beeps before material starts
extruding, and it beeps again when finished. When changing the material (Seesection 6), this function is used to deliver the new material to the nozzle. Thisfunction can also be used to test whether the nozzle is working correctly.
Withdraw: Withdraws the material from the extrusion head. When the material
runs out, or the nozzle needs to be changed, click this button. When the nozzle
is up to temperature (260°C) and beeps, gently pull out the material. If thematerial gets stuck, pull it out it by hand.

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3.Opeation
New Spool: This is used so the printer can keep track of how much material
has been used, and warn you if you don‘t have enough material left to print
your model. Click this button and enter the value of how many grams ofmaterial you have on the current spool. If it is a new spool, the quantity should
be set to 700 grams. You can also specify whether the material you are printing
with is ABS or PLA.

TIP: An empty spool weighs about 280 grams so, if you are installing a partiallyused spool, weigh it, and subtract 280 grams from the weight. This gives
you the value to enter into the material text box.
Status: Displays the temperature of the nozzle and platform.
Stop All: Stops heating and all the movement of the printer. Once you click thisbutton, the current model being printed is cancelled. You CANNOT resume aprint job once the printer has been stopped. After you use the ―Stop All‖ option,
you will need to re-initialize the printer.

Pause Print: This button allows you to pause a print in mid-progress, but you
can then resume the print job where it left off. This is very useful if you, forexample, want to change the material color mid-print. Another popular use forpausing a job mid-print is to allow fasteners to be inserted into printed cavities
and then printed over to lock the fastener into place.
Nozzle & Platform: The five buttons (FL, FR, Center, NL, NR) control the
position of the nozzle and the platform. The nozzle moves to the left and right;
the platform moves forward and backward.
The ―To‖ button controls the height of the platform, and is used in the nozzle

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3.Opeation
height calibration procedure described in 3.3.2.
The ―Bottom‖ button returns the platform to the lowest position.
Set Nozzle Height: Takes whatever value you have in the ―To‖ box andtransfers it to the Nozzle box of the setup screen.

3.3.5 Preparing the Platform
Before printing, the platform must be prepared so that the model adheres tothe platform enough to be printed without the model moving. When printing
starts, plastic will have more chance to be pushed into all perforations, and thisprovides a stronger mechanical bond with the bottom surface that prevents itfrom later lifting.
When inserting the cellboard into the platform slot, the strength should bewell-distributed, without force. Inserting or extracting the cellboard, please holdthe metal traps on the both sides.

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3.3.6 Print Setup Options
Click menu ―3D Print->Setup‖. The following dialog box pops up:(Mac version)(Windows version)

Print Options
Z Resolution: Set the print resolution (layer thickness) of the printer. This canbe between 0.2mm per layer to 0.4mm per layer (depending on the printermodel).
Base Height: This is the thickness of the raft of material before the support
layer is printed under the part. When the printer starts printing, it first prints araft of non-solid material in which all the lines of support material are horizontal(along the Y axis). It keeps building up horizontal rows of support material foras many mm as you have chosen. Then, just before it gets to the bottom
surface of the real part, it starts to build support layers perpendicular to the raftlayers layer.

The default value for this parameter is set to 2mm.

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Part Options
Surface: This parameter determines how many layers form the bottom face ofa part when it is not solid. For example, if you set it to 3, the machine will print 3
complete layers before going into non-solid mode. This does not, however,affect the side wall thickness on non-solid parts, which are all the same
thickness (approximately 1.5mm) irrespective of the fill mode.
Angle: The part Angle determines at what point solid (dense) support material
gets used. If the angle is small than the printer will add solid fill layers under thepart surface. The thickness of this solid (dense) support is determined by the―dense‖ parameter under the Support options as described below.

Fill Options
There are four ways to fill the interior of the parts, as described below.
The Part is made of nearly solid plastic, which gives you
the strongest part. This setting is recommended forfunctional engineering parts. On previous software
version this was referred to as ―Solid‖
The part has an outer wall thickness of solid plastic(about 1.5mm), but its interior is filled with a reasonably
small scaffold structure. On previous software version
this was referred to as ―Loose‖
The part has an outer wall thickness of solid plastic(about 1.5mm), but its interior is filled with a medium
spaced scaffold structure. On previous software version
this was referred to as ―Hollow‖
The part has an outer wall thickness of solid plastic(about 1.5mm), but its interior is filled with a large
spaced scaffold structure. On previous software version
this was referred to as ―Big hole‖

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Support Options
Dense: This represents how many layers of ‗solid‘ (dense) material form partof the support structure directly beneath the model.
Angle: Angle at which support material gets used. For example if 10°is used,support material only gets used if angle of surface is greater than 10°fromhorizontal (so support material is almost not used unless there is a directoverhang), If set to 50°than support material is used for any surface is greaterthan 50°away from horizontal.
Set to > 10°

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3.Opeation
There is always a delicate balance between
minimizing the amount of support material,
versus the quality of the part, versus thedifficulty of removing support material.
The orientation of the part on the print platform
is also critical in determining both how muchsupport material gets used, and also how
difficult the support material will be to remove.
As a general rule, it is easier to remove
support material from the outside of a part thanfrom the inside. As can be seen in the picture
to the right, the part would use a lot more
support material if printed with the opening
facing downwards than if it were facing
upwards.

Space: The distance between the lines of non-solid support material. Changing
this parameter requires some experience in balancing the quantity of support
material used, ease of support material removal, and part print quality.

Area: The surface area above which support material gets used. When you
choose 5 mm2, for example, there will be no support if the overhanging area isless than 5 mm2. Benefit? A little material is saved and a slightly faster print
speed is achieved.

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Other Options
Stable Support: Stable support creates support that is more solid, and themodel is less likely to distort, but the support material is then more difficult toremove.

Tip: All setup and configuration settings are stored in the Up Software, not on
the Up Printer. This means that, if you change to a different computer, youwill need to repeat all the calibration and setup procedure

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4.Printing

4. Printing
TIP: One of the keys to successful printing on the Up is platform preparationand preheating. Particularly with large parts, there is a tendency for theedges of the part to lift from the platform (which is a little colder than thecenter) and cause the parts to warp. The best way to prevent this is toensure that a) the platform is perfectly level, b) that the nozzle height iscorrectly set and that c) the platform is very well preheated. It also helps torun the printer in a room that is not too cold (ie warmer than, say, 18C andfree of drafts.
Please ensure the following points are taken care of before printing: Connect the 3D printer, initialize it, and set up the printing system. Load themodel and place it properly on the virtual platform of the software window.
Check if there is enough material for the model (the software will, generally,tell you if there is not enough material when you begin the print). If not,change the reel to a new one.
 For large models (over 40 mm2) results can be improved by preheating thebuild platform. Click the ―Preheat‖ option on the ―3D Print‖ menu and theprinter begins to heat the platform. Let the platform get up to 100C before
beginning to print.
 The little ―door‖ in the wind barrier of extrude headis used to adjust the airflow to have good printing
quality for some certain models. Generally, it should
be closed (like the right picture), since warping oror split issue would be caused if blow too much.
Only for the ball-shaped models and models with very small features or
sharp end (like tower), the ―door‖ should be opened. Because the heat fromthe extrude head would be blown away soon with much blow, and models
can be solidified in a very short time so that the surface would be better.
 Click menu ―3D Print->Print‖, and the print dialog box pops up. Choose―Preferences‖ to set the printing parameters. Click ―OK‖ to begin to print.

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4.Printing(Windows version)(Mac version)

Print Options:
Speed: Fine, Normal or Fast. This simply determines the speed at which theprinter moves. As a general rule, the slower you print, the better the quality ofthe parts. For tall parts, running at Fast speed can be problematic as the printercan vibrate to the extent that print quality is affected. For large surface area
parts, the Fine setting can be problematic as the printer takes longer to print
the part and the corners are therefore more likely to lift a little bit.
UnSolid Model: This function is useful for printing STL files that are not perfect.
A perfect STL file is a fully enclosed surface, with no holes in the surface skin,and no overlapping surfaces. If your file is not perfect, this option should allow
you to print it anyway.

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4.Printing

TIP: Once the print has started, you can unplug the PC from the printer. The
print job is stored in the printer‘s internal memory, so the PC is no longer
required

Calculating model costs
The main factor that will affect model cost is the part interior fill structure, andsupport material. If, for example, one is printing a cube measuring 30mm x
30mm x 30mm, with a layer thickness of 0.2mm, the following quantities ofmaterial are used depending on the print mode.

Model info: 30×30×30 mm layer thickness: 0.2 mm

The prices above are calculated with ABS from pp3dp.com at USD35 for a
700g roll. The easiest way to calculate how much material will be used for yourmodel is to use the ―Print Preview‖ option under the ―3D Print‖ menu. This willtell you the total weight of material used, including the raft and any support
material.

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5. Model Removal

5. Model Removal
1. When the model has finished printing, the printer will beep, and the nozzle
and platform stop heating.
2. Remove the printer platform from the printer by removing the 2 screws at
the bottom of the platform.
3. Gently slide the spatula under the model and slowly wiggle it back andforth to pry loose the model. Remember to use gloves as the platform andmodel may still be hot.

CAUTION: It is strongly recommended that you ware the gloves toremove the model from the cellboard.

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4. Removing Support Material

Printed models are composed of two parts. One part is the model itself, and theother part is the support material used to support any overhanging parts of themodel.
The support material is the same physical material as the model material, but
the support material is printed at a much lower density. It is very easy to
distinguish the model from the support material so it is easy to remove.
Have a look at the teapot in the above pictures. The left picture shows theteapot with support material removed, and the right picture shows the teapot
with its support material still attached.
The support material gets removed using a combination of tools. Some material
can easily be cracked off by hand. Support material close to the model is easier toremove using tools such as wood carving chisels, long nose pliers, or wire cutters.

It takes some practice to get comfortable with removing support material, but it
can become quite an enjoyable and therapeutic task!

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CAUTION: ALWAYS WEAR SAFETY GLASSES WHEN REMOVINGSUPPORT MATERIAL, ESPECIALLY WITH PLA MATERIAL.

CAUTION: The support material and the tools are sharp. Weargloves and safety glasses when removing the part from the printer.

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6. Maintenance

6. Maintenance
6.1 Changing the Material
 First withdraw the leftover material from the printer. Initialize the printer andchoose ―3D print->Maintain‖. Click ―Withdraw‖ and the system automaticallybegin to heat the nozzle. When the nozzle reaches the correct temperature,
the printer will beep, and you can gently withdraw the material.
 Place a new spool of material on the spool holder, and pull it through thefilament tube, until the material is about 10cm out of the tube, then insert it
into the hole at the top of the extruder head.
 Select the ―maintain‖ menu form the ―3D Print‖ menu. Then press the―Extrude‖ button in the ―maintain‖ dialogue. After the printer nozzle has
warmed up to 260°C, the printer will beep. Push the filament into the holeat the top of the extruder head, with a little pressure, and the extruder willautomatically extrude material. The plastic thread squeezed out of thenozzle should be thin, bright and smooth.

If the nozzle is blocked, remove the nozzle and clean it.
The extruder and platform are hot. Use gloves when working
in this area of printer.

6.2 Vertical Calibration
The Vertical calibration procedure allows you to ensure that the printer platform
is perfectly horizontal and that the printer prints consistently in the X, Y and Z
direction.
First, print the supplied Calibration model on your printer. The calibration file isin C:\Program Files\UP\Example.

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After the calibration model is printed, measure the X1 and X2 length, as shownin the pictures below.

Open the ―Calibrate‖ box form the ―3D Print‖ menu and enter the measured X1
and X2 values into the appropriate boxes.

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6. Maintenance
IMPORTANT NOTE: Before you enter any new calibration values, always click the―Reset‖ button, otherwise the new values get added to the old ones. Before you enter any
new values, the bar at the very top of the screen should read: XY: 0.00 deg / XZ: 0.00 deg.

Next, take down the Front Centre ‗L‘ shaped component, and measure its
deviation. Put the exact value into the Z box. If it deviates to the right side, thevalue to be put into the Z box will be a positive value. If the deviates to the left,the value to put into the Z box will be a negative value.

Finally, measure the height of Front Center component, which should be
40 mm if it is not scaled. Enter the exact measured value into the ―H‖ box of the―Calibrate‖ dialogue box.
Click ―OK‖ to record all these values and exit the calibration window.

6.3 Cleaning the nozzle
After a lot of printing, the nozzle may be covered with a layer of oxidized ABS.
When the printer is printing, this oxidized ABS may melt on the nozzle, and may
create discolored spots the model. To avoid this you need to regularly clean thenozzle.
Firstly, preheat the nozzle in order to melt the oxidized ABS. Use the ―Extrude‖
button on the ―Maintain‖ dialogue box, then lower the platform to the bottom.
Lastly, use some heat-resistant material, like 100 percent cotton cloth or soft
paper. A pair of tweezers will also be required. Then clip paper or some otherheat-resistant things with tweezers to clean up the nozzle.

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6. Maintenance

TIP: Many users also soak their nozzle in acetone to clean them, or even use an
ultrasonic cleaning bath to help clean their nozzles

6.4 Removing / Changing the nozzle
Should the nozzle become blocked, you may need to remove it in order tounblock, or change it. To remove the nozzle, use the nozzle wrench provided in
the toolkit that comes with your Up Printer. It is, generally, easiest to remove thenozzle when it is hot and, should you need more torque than can be applied withthe small screw on the wrench, replace it with the small Allen key form the toolkit
to provide more power.

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6. Maintenance

6.5 Lubrication of bearings
The bearings on the Up! Printer may occasionally require a bit of lubrication tokeep it operating smoothly. The recommended grease to use is lithium grease.
When lubricating the bearings, first clean off as much old grease as possible
from the bearings, and then apply new grease to the bearing and slide theplatform in the appropriate direction to spread the grease.

6.6 Spare parts
Almost all the plastic parts on the printer are printed by the Up! printer itself. If
you need to print spare parts for your printer, the files for all spare parts can befound in the C:\Program Files (x86)\UP\Example\UP Spare Part folder

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7. Tips & Tricks

7. Tips & Tricks
Large parts can sometimes have their corners lift from the platform, whichcauses the part to distort. This is caused by uneven heat across the surface ofthe platform. Preheating the platform before beginning large parts is essential
to minimize this lifting. Also, the faster you can print such parts, the less lifting
you are likely to get. Some ways to increase print quality include: If possible, try to avoid printing such large parts in solid mode.
 Set the layer resolution to as high as you can get away with.
 Print the part in ―Fast‖ mode.

Regularly check your nozzle height! It can change for a number of reasons,some of which you may not even be aware of. To check your nozzle height,
refer to section 3.3.2

To get the best results out of your Up printer, the print platform must be
perfectly lined up with the Nozzle. This means that when you set the nozzle
height, it should be exactly the same distance from the nozzle at all four
corners, and the center, of the print platform. If this is not the case, please
follow the ―leveling the print platform‖ procedure listed in 3.3.3

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8. Troubleshooting

8. Troubleshooting
Problem or
error message

Solution

No power

Verify power cord is securely plugged in.

Extruder or platform 1. 1. Verify printer has initialized. if not, initialize theprinterfails to reach
operating temperature
2. 2. Heater is damaged, replace the heater
Material is stuck in the extruder. See 3.3.3
Maintain (Extrude)
Material not extruding
The gap is too wide between the bearing and wire
feed rollers.
1. Make sure the USB cable is connected to theprinter, and to the PC
Cannot communicate
2. Unplug the USB cable, then plug in again.
with printer
3. Reset the printer—power off then power on.
4. Restart the PC
OthersContact Technical Support : support@pp3dp.com

Solution for "Winusb.dll not found" problem
If you encounter a ―Winusb.dll not found‖ error message, please follow thesteps below:
Option 1: Uninstall Older Driver and Automatically Install New Driver
1. Open the Windows control panel, go to the ―System Properties‖ dialog box,
then select the ―Hardware‖ page.

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8. Troubleshooting

2. Click ―Device Manager‖ button, and the following dialog box will popup. Find
the ―3DPrinter@FreeMC‖ in the USB section.

3. Click the right mouse button and select the ―Uninstall‖ option. The confirm
dialog box will appear. Click ―OK‖.

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8. Troubleshooting

4. Install the latest UP! software.
5. Unplug the USB cable, then plug again. Windows will find a new device.
Manually select driver folder (Default is C:\Program files\UP\Driver or
C:\Program files(X86)\UP\Driver);6. There should now be a new driver section in the device manager as shown
below:

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8. Troubleshooting

Option 2: Update the driver manually.
1. Install the latest UP software.
2. Find the ―3DPrint@FreeMC‖ driver in the ―Device Manager‖ dialog box(itshould be located in the USB section).

3. Select ―Update Driver.‖ in the right click menu.

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8. Troubleshooting
4. Select the up driver folder(the default is C:\program files\UP\Driver).

5. A ―Free Motion Card‖ section should now have been inserted into the Device
Manager.

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8. Troubleshooting

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