Precision Hydrogen 1200cc (All Models)Installation Guide

Copyright © Peak Scientific Instruments Ltd 2022 — Precision Hydrogen 1200cc Installation Guide Rev 6 PN IG-0024 RSID 2380 EN —23/05/2022

Change History
RevCommentNameDate

1

Initial Release

Liam Couttie

09/02/2018

2

Transit Plugs Added

Liam Couttie

22/03/2018

3

Trace Model Information Added

Liam Couttie

23/07/2018

4

Warranty Information Update

Liam Couttie

26/11/201856

Layout Update for Printing
Fittings Kit Update

Liam Couttie
Liam Couttie

06/01/2020
23/05/2022

How to use this ManualThis installation guide is intended to be used as a step by step, quick start guide, tofacilitate installation and configuration.

Please visit www.peakscientific.com/downloads todownload the full User Manual for your gas generator.
Thank you for selecting Peak Scientific to meet your Gas Generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or Peak Partner from which you purchased your Generator.

Page 2

Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail themost known potential hazards, but by definition cannot be all inclusive. If the useremploys an operating procedure, item of equipment or a method of working which
is not specifically recommended by Peak Scientific, the user must ensure that theequipment will not be damaged or become hazardous to persons or property.

Symbols
This document uses the following symbols to highlight specific areas important to thesafe and proper use of the Generator

WARNINGA WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.

CAUTIONA CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.

Safety Notice to Users

WARNINGWARNING

These instructions must be read thoroughly and understood before
installation and operation of your Peak Precision Hydrogen Generator.
Use of the Generator in a manner not specified by Peak Scientific MAY
impair the SAFETY provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and theInstitute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.

WARNINGPage 3

Fittings Kit

x2

Transit Plug 3301437

x1

US Mains Cable C13 6-15 04-1029*

x1m
x1**

x1

Tygon Tubing 05-3131

Barbed Fitting 05-7029

US Mains Cable C13 5-15 04-1039*

x1m

Teflon Tubing 00-4411

x1

UK Mains Cable C13 04-1028

x1***4L Water Bottle 10-9016

x1

EU Mains Cable C13 04-1038
Page 4*See Section 14, Regarding Connection Type**

Additional Barbed Fitting with 4L Water Bottle***

Optional Extra1.
WARNING

Unpack the generator from the shipping crate and position on a flat surface, indesired area.
WARNING the weight of the unit constitutes a two man lift. Safe lifting practices areadvised.

2.
7.5 cm

7.5 cm

7.5 cmEnsure that there is at least 7.5 cm of space to the sides and rear of the generator.
Page 53.

3301437

Remove the two Transit Plugs from the H2 and O2 Vent ports located at therear of the generator.

4.

Copper /Stainless
Steel only

Connect tubing, to the H2 Delivery port at the rear of the generator. Tubing must beclean, laboratory grade, copper or stainless steel only.

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5.

Connect the other end of the tubing to the Application.

6.

00-4411

Fit appropriate tubing to H2 Exhaust output.
Flow from the exhaust is minimal during operation.

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7.

05-702905-3131

The Tygon Tubing and Barbed Fitting supplied in the generator fittings kit should beconnected to the Fill port at the rear of the generator.

8.

If using a Peak Water Bottle, connect the remaining Barbed Fitting, from the fittings
kit, to the other end of the Tygon Tubing.
If using an alternative water bottle, connect the Tygon Tubing to your High Grade
De-Ionised Water Supply (<1 µS/cm) and continue from step 13.
Page 8

9.
CAUTION

Remove the lid from the bottle by unscrewing anticlockwise and rinse the bottle withHigh Grade De-Ionised Water (<1 µS/cm).

10.
CAUTION

After the bottle has been rinsed it should be filled with High Grade De-Ionised Water (<1 µS/cm).

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11.

Once the bottle has been filled, replace the lid.

12.
CAUTION

Ensure the lid is securely fastened by turning it clockwise, and that the air-holes on
the lid are free from obstruction.

Page 10

13.

Connect the Barbed Fitting on the end of the Tygon Tubing to the connection on thetop of the filled Water Bottle, ensuring there is a secure connection.

14.
CAUTION

Make sure the Water Bottle is on a level surface at the same height as the generator.

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15.
CAUTION

04-1028
04-102904-1038
04-1039
Select the appropriate mains cable from the fittings kit and insert the IEC 60320/C13
plug into the mains input at the rear of the generator

16.
UKEUUS110V

US230VCAUTION

100-230VAC 50/60Hz
Plug the mains cable into an appropriate 100-230VAC 50/60Hz single phase power
supply.
CAUTION ensure the correct cable has been selected for your electrical supply
Page 12

17.

Turn the generator on, using the switch on the back of the unit.

18.

The touch HMI screen will illuminate and the start screen will be displayed.

Page 13

19.

Peak ScientificPrecision H2PLC Software Version - *.**HMI Software Version - *.**The system will now run diagnostics and a leak detection test.
Note: In the unlikely event that diagnostics are unsuccessful, an alarm will soundand a red failure screen will be displayed, complete with a mute button. The user is
prompted at this point to contact their Peak service provider.

20.

DELIVERY PRESSURE - *.*BARSYSTEM STAND-BY
START

MENU

Upon completion of the diagnostic checks, the home screen will be displayed. The
user should now select MENU.

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21.

CHANGE UNITS TO
SET PRESSURE-*.*

PSI
BAR

BACK

SHUT DOWN

The desired unit of measure and pressure should now be selected, by pressing theunit or pressure displayed.

22.

CHANGE UNITS TO
SET PRESSURE

BACK75BAR
PSI

SHUT DOWN

Once the desired unit of measure and pressure have been selected, pressing BACKwill return the user to the home screen.

Page 15

23.

DELIVERY PRESSURE - 75

PSI

SYSTEM STAND-BY
STARTMENU

Pressing START will start the supply to the application. The unit may take a few
minutes to adjust to the desired pressure.

24.

DELIVERY PRESSURE - 75

PSISYSTEM RUNNING
STOP

MENU

The unit will now maintain the desired pressure, while the application is supplied.

Page 16

25.

DELIVERY PRESSURE - 75

PSI

SYSTEM RUNNING
STOP

MENU

The system can be stopped at any time by pressing STOP. This will return thegenerator to Standby mode.

26.

Standard

Trace

24Hours

3Hours

It is recommended that the Standard unit is left to run for 24 hours, and the Traceunit is left to run for 3 hours before utilisation.
Page 17

27.

/
CONGRATULATIONSYour PEAK SCIENTIFIC gas generator is now fully installed, operational and ready tosupply gas on demand to your instrument.

Page 18

General Notes
Ensure water supply bottle is not located above the height of the generator, andthat the supply is not pressurised.

××

Electrical requirements are 100-230V rms nominal. However, running continuously
at voltages outwith this is not recommended. Extended periods at extremes canhave a detrimental effect on the operation and life of the Generator.
Ensure that all pipework between generator and equipment is checked for leaks.
Please familiarise yourself with the full User Manual available at www.peakscientific.
com/downloads This includes all other technical specifications, operating
instructions, service requirements, contact details and trouble shooting.
It is very important to register your generator with PEAK SCIENTIFIC. This will
initiate your warranty entitlement. Please use the form on the next page to register
your generator. You will need the generators serial number which can be found on
the serial label on the rear of the generator.

Page 19

Go Online or Complete and ReturnWe know that registering any of your recently purchased products is not thefirst thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer
a comprehensive on-site warranty. This means that in the very unlikely casethat your gas generator develops a fault we have rapid support teams on-handthroughout the globe who are able to come to your lab and get you back up
and running in no time.
Register for your comprehensive 3 year on-site warranty with ease online atwww.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online atwww.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at warranty@peakscientific.com.

Product Warranty Registration
Contact name
Email addressCompanyAddress
City/town
PostcodeCountry
Telephone
Generator serial #Model typeInstallation date
Do you still use analternative gas solution i.e.
cylinders or bulk liquid?

Yes

What gas requirements do
you have in your lab?

HydrogenNoNitrogen

Zero Air

Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of yourgenerator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will beconsidered active from the date of factory dispatch.
* Complete Plan only

Important!
You have 1 month to register your Peak Scientific product from the date ofinstallation. Once registered the warranty will be honoured for a period of 3years. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing warranty@peakscientific.com Forgenerators that remain unregistered after 1 month from the shipment date, thewarranty will be considered active from the date of factory dispatch.
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Page 23

Please visit www.peakscientific.com/downloads todownload the full User Manual for your gas generator.

Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our toppriority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific.com

Peak Scientific
Fountain CrescentInchinnan Business ParkInchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of ourgenerator products please contact
marketing@peakscientific.com

Copyright © Peak Scientific Instruments Ltd 2022 — Precision Hydrogen 1200cc Installation Guide Rev 6 PN IG-0024 RSID 2380 EN —23/05/2022