OERLIKONBEVEL GEAR TECHNOLOGY – CUTTING machines

TECHNICAL DATA OERLIKON UNIVERSAL BEVEL Gear Cutting Machine C 100 UOERLIKON UNIVERSAL BEVEL Gear
Cutting Machine C 100 U
The C 60 is the basis for this machine, whereby cutter headand dividing gear meet all the special requirements of thislarge machine. As one of the ZYKLO-PALLOID® series of machines, the C 100 U – in conjunction with its versatile tooling equipment for gear cutting in the soft stage prior to,and in the hard stage after case hardening – represents auniversal gear cutting system for the complete and rational
manufacture of bevel gears, as well as hypoid bevel gears,
with normal modules ranging from 3.5 to 15.5 mm. With
the additional range of application, it is also possible to cut
bevel gears.
In addition, it is likewise possible to produce selfcenteringface-type clutches extremely economically on this machine.
Two-part, multi-start cutter heads with universal blades areused when bevel gears are produced to the conventional
method in the soft stage. These permit an unrestricted andaccurately aimed formation of contact pattern sizes and positions on the tooth flanks without the need for time consuming contact pattern developments. For machining in thehard stage, i.e. for finish generating after case hardening, themachine employs HPG-S cutter heads which are equippedwith HPG-S blades with polycrystalline boron nitride (CBN)
cutting edges. Contact patterns are produced in exactly thesame manner as for generating in the soft stage.
Hardening distortions, caused during the heat treatment,
are eliminated during the HPG-S method. Thus, bevel gears
are produced to a tooth quality and a surface finish which
is at least equal to the quality and surface finish of groundgears. Bevel gears machined to the HPG-S method are not
only produced most economically, they also meet the mostexacting quality demands.

AT A GLANCE
6-axis CNC machine for high-efficient bevel
gear cutting
Tried-and-tested axis concept for compact
designUniversal tool system provides maximum
flexibility
Short retooling times thanks to ergonomic
machine design
Unrivaled gearing and surface quality
Energy-efficient (e2)ZYKLO-PALLOID® is a registered trademark of KLINGELNBERG GmbH, Hueckeswagen, Germany

BEVEL GEAR TECHNOLOGY

CUTTING MACHINES

C 100 UOVERVIEW

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OERLIKON BEVEL GEAR TECHNOLOGY – GEAR CUTTING MACHINES

C 100 URANGE OF APPLICATIONCONTINUOUS INDEXINGSINGLE INDEXING

Workpiece data
Workpiece diameter (max.)Ø 1,000 mm

Normal module range (min. – max.)

3.5 – 15.5 mm

upon request

Tooth width (max.)

160 mmPitch cone angle range

0° – 90°

Smallest/largest gear ratio

1:1/1:10

Smallest/largest number of teeth

6 – 180

Axial offset± 100 mmSpiral angle range

0° – approx. 50°

Tool data
Cutter head diameter-Cutter head radii/number of starts of theZyklo-Palloid® universal- and HPG-S cutter heads

7.5“ – 18“

135/5; 170/5; 210/5;
260/5 mm

Cutter head spindle (A axis)
Cutter head spindle speed (max.)

75 rpm

100 rpm

Workpiece spindle (B axis)
Bore hole of the spindle mountØ 270 mm

Workpiece spindle openingØ 204 mm

Total connected load

60 kVA

Machine dimensions (L x W x H) approx.

6,665 x 5,250 x 3,200 mm

Net weight approx.

38,000 kgKLINGELNBERG AG

KLINGELNBERG GmbH

KLINGELNBERG GmbH

Binzmühlestrasse 171

Peterstraße 45

Industriestraße 5–98050 Zürich, Switzerland

42499 Hückeswagen, Germany

76275 Ettlingen, Germany

Fon: +41 44 278 7979

Fon: +49 2192 81-0

Fon: +49 7243 599-0

Fax:

Fax: +49 2192 81-200

Fax:+41 44 273 1594

EN 11/2020 – Subject to changes.

The above-mentioned maximum values were determined for industry-typical gear units.
Further testing may be required to determine whether maximum values can be combined.

+49 7243 599-165

WWW.KLINGELNBERG.COM • INFO@KLINGELNBERG.COM

BEVEL GEAR TECHNOLOGY

CUTTING MACHINES

C 100 UTECHNICAL DATA2/2