O p t i c a l S e n s o r Sy s te m s ZEISSMCS 600

The intelligent approach tosuccessful measurement

Technical Specifications

Specifications Spectrometer Units
SpectrometerMCS 601
UV-NIRMCS 651UV

MCS 651
VIS

MCS 651NIR

MCS 621UV

MCS 621
UV-VISMCS 621
VIS IIMCS 611
NIR 1.7 HR

MCS 611
NIR 2.0

Spectral Range / nm

190 – 1015

200 – 620

360 – 780

695 – 1100

195 – 390

190 – 720

310 – 1100

950 – 1700

1340 – 2000 910 – 2200

Polychromator

MCS

MCS

MCS

MCS

MMS

MMS

MMS

PGS

PGS

Diode Array ChipHamamatsu Hamamatsu Hamamatsu Hamamatsu Hamamatsu Hamamatsu Hamamatsu Hamamatsu Hamamatsu Hamamatsu
S3904
S3904
S3904
S3904
G9203-01
G9203-02
G9203-02

Peltier Cooling–––––––

1 Stage

2 Stages

2 Stages# Diodes

1024

512

512

512

256

256

256

256

256

256

Mean Spectral Pixel Pitch / nm

0.8

0.8

0.8

0.8

0.8

2.2

3.2

336

Spectral Resolution(half width at 1/10 max) / nm

2.4

2.4

2.4

2.4

2.4

710101018

Wavelength accuracy / nm
< 500 nm

0.50

0.50

0.50

–

0.50

0.500.50–––

Wavelength accuracy / nm
> 500 nm

1.00

1.00

1.00

1.00

–

1.00

1.00

1.00

1.00

1.00

Wavelength reproducibility / nm

0.05

0.05

0.05

0.10

0.05

0.05

0.05

0.10

0.10

0.10

ADC Resolution / bit

16161616161616161616

Minimum Integration Time / ms

12666333

0.1

0.1

0.1

Fibre Coupler

SMA 905

SMA 905

SMA 905

SMA 905

SMA 905

SMA 905

SMA 905

SMA 905

SMA 905

SMA 905

Size28282828141414141414

MCS 611
NIR 2.2 WRPGS

Specifications Lamp UnitsLamp Unit

CLH 600

CLH 606 F

CLH 606 A

BLX 600

BLX 606

CLD 600

Wavelength Range (nm)

380 – 2400 nm

360 – 2400 nm

380 – 2400 nm

220 – 800 nm

220 – 800 nm

215 – 620 nm

Light Source

Halogen

Halogen

Halogen

Pulsed Xenon

Pulsed Xenon

Deuterium

Color Temperature

2900 K

3500 K

2900 K

5500 K

5500 K–

Typ. Life time3000 h3000 h3000 h106 pulses

106 pulses

1000 hWattage

10 W

20 W

20 W

0.6 WS

0.6 WS

25 W

Lamp Voltage

5V

10 V

10 V

––

85 V DC

Operating Lamp current

1.88 A

1.86 A–––300 mAWarm-up time

10 min10 min10 min

0 min

0 min

15 minNumber of Outputs

166161Fiber Connection

SMA

SMA

SMA

ZEISS 6mm or SMA

SMA

SMA

Balancing Filter–Yes––––Pulsed Operation–––

up to 30 Hz

up to 30 Hz–

Size

21 TE

21 TE

21 TE

21 TE

21 TE

21 TE

MCS 600 – Spectroscopic
performance and flexibility
Innovate with the finest photodiode array
technology available for spectroscopy – the new MCS

combined for the very first time – covering the■■

spectral range from 190 to 2200 nm.

■

■

■

■

600 series from ZEISS. With these pro-cess-tested

Additionally, the MCS 600 sets a new stan-spectrometers perform even the most challenging

dard for data processing through robust commu-measurements in the UV/VIS/NIR spec-tral regions

nications with peripheral systems and databases

quickly, efficiently and precisely.

employing protocols such as OPC. You will also en-

The cost-effective MCS 600 systems feature
the time-tested, modular principle of the MCS 500

MCS 600 – Dedication to detail
as well as the total solution

joy excellent ease of use thanks to specially tailoredsoftware packages such as processXplorer.

series with a number of major enhancements.

The result: utilizing one instrument, you canHighlights of the new design include an increased

simultaneously record high quality spectra fromsignal-to-noise ratio, improved wavelength accu-

a variety of spectral regions, multiple probes andracy and an intelligent housing system, allowing

external sensors with a single, modern process

different UV/VIS/NIR spectrometers to be directly

monitoring interface.

■■

State-of-the-art optics and electronics
O utstanding performance inphotometry, noise, linearityW ide range of spectrometerand lamp modules
E xtremely stable, microprocessorcontrolled light sourcesI nnovative housing system providing
high versatility■■■

M odular design with intelligent diagnostics
S uperb ease of operation, maintenanceand servicing

I ndustry standard interfaces (Ethernet,Wireless LAN)
C omprehensive selection of accessories
M ultiple system versions to accommodate
a variety of applications
I nteroperability with third party
chemometric software packages

MCS 600 – Assurance of optimum
results in a variety of applications

With proven speed, safety and reliability,

Glass Industry /Coatings

MCS 600 spectrometers allow you to perform measurements not only in the laboratory but also inprocess, under actual industrial conditions.

M easurement of coatings
on architectural glass
I n-line inspection of sputter processesR eflectance and transmittance measurements of coated lenses and optics

■

■
■

Transmittance and color measurementof bottles, ampoules and containersM easurement of antireflective
coatings on TFT and monitors
E mission measurements of lightsources and LEDs
C olor measurement of coatedpaper, textiles and plastics
L ayer thickness measurementof transparent coatings

■

■

■

Pharmaceutical andChemical Production
■

■

■

■

■

■

■
■

B lend uniformity and component
concentrations during mixingoperations
M oisture and end-point determination
within drying processesO n-line concentration measurementof active and secondary ingredientsin tablets, powders and liquids
I n-situ reaction monitoring via probe
or stand-off interfaces
I n-line process inspection ofpolymerization processes
I nspection of extrusion processes(polymer blends)
I ncoming materials QA /QC
C leaning validation (CIP)■■

Agricultural andFood Industries
■

■
■

■

Content measurement of sugar, alcohol,starch, water, protein, fat and oil in foodstuffs and agricultural products
Q uality inspection of beverages
I ncoming and quality inspection in
malt houses and breweries
M easurement of constituents inindividual grains

Rely on our history of optical and spectroscopic excellence for the best technical support and application-specific solutions in theindustry.

MCS 600 – Modularity coupledwith processor control

Housing

Interface:
Ethernet■ Wireless LAN■

19" rack, lab housing,
options for other housing types
Lower power consumption
Only one sort of cassette for all housing types■ Up to 4 cassettes plus bulb in one housing■■An MCS 600 spectrometer system consists ofmate spectrometer and lamp cassettes. The ECC

individual, impeccably matched components. The

features an Ethernet connection and, if desired,

new MCS housing forms the basis of the system –also communicates via Wireless LAN. The special

depending on application and measuring environ-

benefits of the new housing system include notment, 19" racks, lab housings or special protective

only its lower power consumption, but also thehousings are available. The housing comprises apossibility of accommodating up to 4 spectrometer

controller unit (ECC) with master processor and backcassettes in a single housing.

EC-Controller
with Masterprozessor

plane utilizing a plug-in interface to effortlessly

Spectrometer cassettes

Lamp (BLX 606)

Different industrial requirements and applications necessitate a variety of spectroscopic designs. We offer a wide selection of spectrometer cassettes equipped witha blend of both proven and newly developed technologies. Specifically in the NIR
region, new polychromators with extended wavelength ranges are now available
with coverage out to 2200 nm. An integrated processor for performance monitoring and control has been included in the design of MCS 600 series spectrometers.
Enhanced signal-to-noise ratio, wavelength repeatability and linearity, combinedwith minimal drift, are only some of the outstanding properties of these modules.
Excellent resolution and repeatability for process monitoring is the hallmark of all
Zeiss spectrometers. With state-of-the-art electronic components and optimized
heat dissipation, the spectrometer cooling unit functions with high stability andefficiency.
Spectrometer cassettes are available in two classes of thermoelectrically (TE) controlled housings:
within the 14 TE housing:Spectrometer:

Wavelength range: (Polychromator Class)MCS 611 NIR 1.7
MCS 611 NIR 2.0■ MCS 611 NIR 2.2■ MCS 621 VIS■ MCS 621 UV■ MCS 621 UV-VIS

950 ... 1700 nm (PGS)
1340 ... 2000 nm (PGS)
910 ... 2200 nm (PGS)
310 ... 1100 nm (MMS)
195 ... 390 nm (MMS)
190 ... 720 nm (MMS)■■

within the 28 TE housing:Spectrometer:

Wavelength range: (Polychromator Class)MCS 601 UV-NIR■ MCS 651 VIS■ MCS 651 UV■ MCS 651 NIR

190 ... 1015 nm (MCS)360 ... 780 nm (MCS)
200 ... 620 nm (MCS)695 ... 1100 nm (MCS)■MCS 611
with PGS-Module

MCS 621with MMS-Module

MCS 651
with MCS-Module

Lamp cassettes
The following lamp cassettes provide highly stable
and intense illumination within the spectral range of 195 to 2200 nm:
UV-VIS range sources:			
VIS-NIR range sources:

Deuterium light source CLD 600
Xenon flash light BLX 600, BLX 606
Halogen light source: CLH 600, CLH 600 F, CLH 606 A

Specific spectroscopic advantages are gained through the use of Zeiss lamp
modules; an integrated signal processor controls and guarantees high stability and dynamic response. The lamps are designed with overload and shortcircuit protection as well as a soft-start feature to increase their service life.
Communication of parameters and status with application software eliminates
set up concerns and potential confusion due to multiple light sources.

BLX 606 and CLH 606
light sources allow thesimultaneous and homogeneous illumination ofup to 6 channels.

Sample configuration:

MCS 600 –Built-in functional intelligence
Each component of the MCS 600 has intel-Transmissionof the data
to the PC

ECC withinterface unit

The benefits of built-in intelligence:

Back plane withplug-in board
for all cassettes

ligence in the form of a built-in signal processor.
After startup, the system initializes and performsm	Optimal reliability of the system througha self-test in order to identify the system compo-

self-test routines and precise problem

nents, determine their availability and check theirdetection, e.g. aging or surface foulingfunctional interaction.

of the bulbSPInterface:■ Ethernet■ Wireless LAN

Intelligent control of the instrument is based
upon the integration of a master processor into thecontroller unit (ECC). Communications occur withSPm	Rapid exchange or expansion of modules

LPwith automatic recognition by the controller

all processors in the spectrometer and lamp cassettes via the back plane. Additionally, the masterm	Ability to buffer a large number of spectra

processor manages a continuous flow of data andwithin the spectrometer system offers new,forwards it to the controlling computer via Ethernet

high frequency data collection features

or Wireless LAN connection.
m	Time stamped spectra and nearly instantaneousmeasurement triggering permits precision datacollection with appropriate software packages

SP
Tasks of spectrometer processor:

LP
Tasks of lamp processor:■

Monitor all spectrometer functions■

Monitor all lamp functions■

Self-test routines and error reports■

Implement algorithms for stabilization and regulation of source■Continuous transmission of measured■

Status and error reports

values (triggered also possible)■

On/off query function■Service hour counter■Shutter control (with appropriate equipment)

Protection from thetoughest conditions

Powerful analytical technologies are gaining

Zeiss offers tailored integration solutions forimportance in process applications. Here, spectral

our spectroscopic systems within special housings

measuring techniques in the UV/VIS/NIR regions– adapting instrumentation for the actual envi-

offer excellent versatility, particularly for in-line

ronment in which it is used. This entails a variety

analyses. The MCS 600 provides a photodiodeof protective housings including GMP and Eexp

array spectrometer system adaptable to the needs

housings for particularly demanding environmentsof a broad spectrum of different industries due

as well as ATEX or NFPA certifications. MCS 600

to its inherent reliability, precision and flexibility.

systems are prepared to deliver extensive spec-

Extreme durability and high thermal stability permit

troscopic information about a process safely andintegration in the toughest process environments.

reliably.

MCS 600 in the GMP housing forthe in-line inspection of cleaning
processes in the pharmaceuticaland chemical industries

CleanScan

MCS 600 in the IP 65
protective housing

Optimized accessories for theentire spectrum of measuring tasks

With their modular design and extensive se-be changed and the systems turned around for

lection of measuring heads and accessories, thenew measuring tasks. In addition, special accesso-

MCS 600 systems offer maximum flexibility forries for lab analyses ensure that you are always op-

your measuring tasks. Regardless of whether you

timally equipped to meet quality assurance require-are performing transmittance or reflectance mea-

ments in the lab. Simply select the right accessory

surements, or in what wavelength range you wantfor your needs:

Reflectance optics
The MCS 600 allows the use of all standard optics of theMCS 500 series. Optics with different images and measurement spot sizes are available. SMA or Zeiss connectors areused for light guide attachment.

Diffuse reflectance probe
The MCS 600 accessory program now also includes a process-capable diffuse reflectanceprobe with an effective measuring surface of
3-5 mm. It is ideally suitable for the measurement of strongly scattering specimens, e.g.
powder, polymers, opaque liquids or solids.

OFK 30 measuring head
For space, application or energy reasons, some specific applications requi­re reflectance measuring heads withan integration sphere, the maximum
diameter of which measures 30 mm.
The OFK 30 measuring head has therefore been added to the MCS 600 accessory program.

to work, in short order, the measuring heads canMeasuring heads for reflectance measurements

OMK 500
The OMK 500-H is a reflectance meas­
uring head with an integrated halogen bulb for the measurement of diffuse reflectance.
Hand measuring head 10°/10°
The 10°/10° reflectance measuring
head is used for directional reflectance and color measurement on
coated, transparent specimens.
OFR D/8°
The OFR D/8° measuring head was
specially developed for the noncontact measurement of reflectanceon diffusely scattering and/or glossy
samples for on-line quality assurance.

ATR Probes
ATR probes are used for highly concentrated, strongly absorbing specimens and solutions for which measurements
using traditional immersion probes are no longer possible.

Measuring heads for transmittanceTransmittance optics
The MCS 600 allows the use of all standard optics of theMCS 500 series. Optics with different images and measurement spot sizes are available. SMA or Zeiss connectors areused for light guide attachment.

Immersion probes
A wide selection of transmittance probes is available formeasuring the optical density or concentration of liquids.
The offering includes immersion probes with different path
lengths and wavelength ranges.

Cell holder/cuvette holder, temperature controlled
SMA fiber connection, suitable for standard cells to 20 mm,
temperature control to +/- 0.5 °C

OFT
The OFT measuring head was specially developed for noncontact transmittance measurement on transparent materials and layers, flat glass or films.

Other accessory
Optical multiplexer
The optical multiplexer makes it possible to monitor several
measuring areas with one spectrometer. MUX are available
for 2 measuring areas (MUX 602) and for up to 16 measuring
areas (MUX 6xx).

TURNSTEP rotary table
The TURNSTEP rotary table allows large quantities of specimen materials to be measured in a short time in the lab,therefore reducing sample-taking errors. This makes themeasurement of quality-defining ingredients and parameters(e.g. paint) considerably more accurate and makes it easier toachieve a uniformly high standard of quality in the specimenmaterial.

Tailor-made, ready-to-use software packages
are avail­able for a wide variety of tasks:

Ready-to-use software
made to measure

ASPECT PLUS
The versatile, universal spectroscopy program from Zeiss.
Easy to use and equipped with extensive functions, its offers options such as color metrics, layer thickness computation and macro programming language that allow use
in applications that exceed standard routine analysis.

processXplorer

processXplorer
The new, flexible monitoring software from Zeiss, specially developed to meet the requirements of the chemical and pharmaceutical industries. The processXplorer
can be individually adapted to an extremely wide variety
of applications. It offers a broad spectrum of evaluation,analysis and data processing capabilities for on-line process display, as well as functionality for user, data and incident management. Seamless integration of chemometric models produced with Unscrambler® or GRAMS32®

GRAMS®32

is now available. The processXplorer complies with thestipulations of CFR 21 Part 11.

Extremely user-friendly and continually enhanced che­mometric software from Camo. With Unscrambler®,you can concentrate on the interpretation of results andproduce multivariate calibration models quickly and reliably. Unscrambler® offers Principal Component Analysis (PCA), Regression and Prediction (PLS-R, MLR, PCR,
3-way PLS-R) as well as Classification (SIMCA, PLS-DA).

LABCOATThe ideal software interface for measuring layer thicknessof transparent coatings or materials in the range of 0.1
to 100 µm on the basis of white light interference. The
program is suitable both for routine analysis and research
and for in-line use. User friendliness and high measuring
and evaluating speeds are its outstanding features.

LabcoatIn conjunction with its numerous supplementary pack­ages, e.g. PLS PLUS/IQ, GRAMS/3D and SPECTRAL ID, thisis the ideal data processing and management software
for advanced applications in spectroscopy. GRAMS ®32
from Thermo Galactic meets the requirements of CFR 21
Part 11 and suitable for applications in the pharmaceutical industry.
UNSCRAMBLER®

ASPECT PLUS

www.zeiss.com/spectroscopy

72-1-0001/e – printed 02.08

Phone : + 49 3641 64 2838
Telefax : + 49 3641 64 2485
E-Mail : info.spectroscopy@zeiss.com

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Carl Zeiss Spectroscopy GmbH07740 Jena, Germany