JCM_TH_F_PDD_ver02.0

JCM Project Design Document Form
A. Project description
A.1. Title of the JCM projectIntroduction of High-efficiency Boiler System to Rubber Belt Plant
A.2. General description of project and applied technologies and/or measures
The proposed JCM project aims to improve boiler efficiency by (1) the introduction of oncethrough boiler, (2) fuel switch of existing boiler from heavy oil to natural gas, and (3) theinstallation of economizer into existing boiler to the rubber belt plant in the Kingdom ofThailand. There were total four fire-tube boilers in the project site. One fire-tube boiler wasreplaced to once-through boiler. Other three fire-tube boilers were installed economizers at thesame time as fuel switch of the boilers from heavy oil to natural gas.
A.3. Location of project, including coordinates
Country

The Kingdom of Thailand

Region/State/Province etc.:

Samutsakorn Province

City/Town/Community etc:

Mueang Samut Sakhon

Latitude, longitude

N 13° 35’ 13’’, E 100° 14’ 60’’

A.4. Name of project participants
The Kingdom of Thailand

Bando Manufacturing (Thailand) Ltd.

JapanBando Chemical Industries, Ltd.

A.5. Duration
Starting date of project operation

01/02/2018

Expected operational lifetime of project

9 years

A.6. Contribution from Japan
The proposed project was partially supported by the Ministry of the Environment, Japan (MOEJ)
through the Financing Programme for JCM Model projects, which provided financial supportof less than half of the initial investment for the projects to acquire JCM credits. As fortechnology transfer, the installed once-through boiler and several economizers has been providedby Japanese manufactures.

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B. Application of an approved methodology(ies)B.1. Selection of methodology(ies)
Selected approved methodology No.

TH_AM010

Version number

1.0

B.2. Explanation of how the project meets eligibility criteria of the approved methodology
Eligibility

Descriptions specified in theProject information

criteria

methodology

Criterion 1

Projects involve implementation ofBoth the introduction of once-throughone or both of the following twoboiler and the installation of economizer

energy efficiency improvement

into existing boiler are implemented inmeasures: the introduction of once-the project.

through boiler and the installation ofeconomizer into existing boiler.
Criterion 2

For projects that involve theOne project boiler (OT) is a once-

introduction of once-through boiler,

through boiler with a rated capacity of 4

the project boiler (OT) is a once-

ton/hour (equivalent evaporation).

through boiler with a rated capacityof 7 ton/hour per unit or less(equivalent evaporation).
Criterion 3

For projects that involves theThe fuel for three project boilers (EC) toinstallation of economizer into

which economizers are installed by theexisting boiler, the fuel for theproject, is natural gas, not heavy oil nor

project boiler (EC) shall not becoal.

heavy oil nor coal.
Criterion 4

Periodical check and maintenance by

Bando Manufacturing (Thailand) Ltd.

the manufacturer of boiler orshall arrange necessary periodical checkauthorized agent is implemented inand maintenance by manufacturers

accordance with the manufacturer’s(Miura Industries (Thailand) Co., Ltd.,requirement.

Thai Hirakawa Co., Ltd., and Getabec
Public Company Limited).

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C. Calculation of emission reductions
C.1. All emission sources and their associated greenhouse gases relevant to the JCM project
Reference emissions
Emission sources

GHG type

Fuel consumption by reference boiler (OT)CO2Fuel consumption by reference boiler (EC)

CO2

Project emissions
Emission sources

GHG type

Fuel consumption by project boiler (OT)CO2Fuel consumption by project boiler (EC)CO2

C.2. Figure of all emission sources and monitoring points relevant to the JCM projectGas network
gas

gas

gas

gas
Project
Boundary

Monitoring
System

Gas flow
Meter(EC)Fire-tubeboilerwith EC(EC)
Monitoring
Pointsteam

Gas flow
Meter(EC)Gas flow
Meter(EC)Fire-tube
boilerwith EC(EC)

Fire-tube
boilerwith EC(EC)

steam

steam

Gas flow
Meter(OT)

Monitoring
SystemOncethroughBoiler(OT)

steam

Process heating

Source: Provided by Nippon Koei Co., Ltd. based on date by Bando Chemical Industries Ltd.

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C.3. Estimated emissions reductions in each year
Year

Estimated Reference

Estimated Project

Estimated Emission

emissions (tCO2e)

Emissions (tCO2e)

Reductions (tCO2e)

2018

20,368.6

12,925.2

5,426

2019

22,037.9

14,100.2

5,919

2020

22,037.9

14,100.2

5,919

2021

22,037.9

14,100.2

5,919

2022

22,037.9

14,100.2

5,919

2023
2024

22,037.9
22,037.9

14,100.2
14,100.2

5,919
5,919

2025

22,037.9

14,100.2

5,919

2026

22,037.9

14,100.2

5,919

2027

3,695.2

1,175.0493

Total (tCO2e)53,271

D. Environmental impact assessment
Legal requirement of environmental impact assessment for the proposed project

No

E. Local stakeholder consultation
E.1. Solicitation of comments from local stakeholders
Local stakeholder consultation meeting was held during 10:00-11:30, 4 December 2018 at themeeting room of Bando Manufacturing (Thailand) Ltd (hereinafter called “BMT”).
The Government (Thailand Greenhouse Gas Management Organization (hereinafter called“TGO”)), Maintenance Manager and Maintenance Operator of BMT, Boiler Manufacture,
Economizer Manufactures, the Gas supplier, and Focal Point (Bando Chemical Industries Ltd)
attended and their comments were collected in LSC.
E.2. Summary of comments received and their consideration
Stakeholders
TGO

Comments received

Consideration of comments received

I think that efficiency of boilers and No action is needed.
economizers

willdecreasesteadily In the methodology, the decrease induring the project period. It will be a efficiency is assumed to occur for
problem that the difference between both project and reference cases,
actual values of efficiency and the values while the decrease ratio will be much

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of PDD may occur. So, it is better to lessintheproject

case

since

calculate the amount of GHG emission appropriate maintenance is secured inreduction by using actual boiler or the eligibility criteria. Besides, theeconomizer’s efficiency.

methodology applies conservative
waytocalculatetheemission

reduction to secure the net emission
reduction.
Osaka

Gas CNG has not yet become popular in No action is needed.

(Thailand)

Thailand, so we would like to promoteCo., Ltd.

gas utilization more in this country byutilizing the experiences of this JCM
project.

Miura

Once-through boilers are not yet familiar No action is needed.

Industriesin Thailand. We would like to expand(Thailand)

once-through boilers by using JCM

Co., Ltd.

scheme.

ThaiToHirakawa

economizers in the project, we willCo., Ltd.

continue proper maintenance during themaintaintheefficiencyof No action is needed.

project period.
Getabec

It is first time for Getabec to join JCM No action is needed.

Publicproject. We learned a lot about JCM

Company

scheme from this project and had a good

Limitedexperience for energy saving.

Operator of To follow the JCM requirements, several No action is needed.
maintenanceparameters such as each boiler’s fuelof BMT

consumption are needed to checkproperly during the project period. We
will do our best to conduct monitoringfor energy saving.

MaintenanceIn accordance with the procedures No action is needed.

Manager of required for JCM project, we would likeBMT

to achieve energy saving in our factory.

F. References
N/A5

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Reference lists to support descriptions in the PDD, if any.
Annex
N/A
Revision history of PDD
VersionDate
01.0

28/09/2020

Contents revisedFirst edition

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