HBM-604BN／BP-UL
HBM
60

Handling Instructions
Thank you for purchasing ITOH DENKI MDR products.
Please, review this document and be familiar with the
product, safety, and caution information before
operating this product. Keep this information readily
accessible for future reference.

Applicable Power Moller models
PM486FE , PM486FP , PM500FE , PM500FP
PM570FE , PM605FE , PM635FS
Any of above models with built-in brake.（−BR）＊10pin Motor connector only.

INDEX
1．Safety Instructions ・・・・・・・・・・・・・・・・・・・・・ P1
2．Power ・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P2
3．Before Operating of Product3 - 1 Dimensions ・・・・・・・・・・・・・・・・・・・・・ P2
3 - 2 Mounting ・・・・・・・・・・・・・・・・・・・・・・ P3
3 - 3 Wiring ・・・・・・・・・・・・・・・・・・・・・・・・ P3
3 - 4 Control connector ・・・・・・・・・・・・・・・・・ P4
4．Operational Instructions
4 - 1 General setting and wiring ・・・・・・・・・・・・ P4
4 - 2 Conveyor zone configuration ・・・・・・・・・・・ P4
4 - 3 Application Example ・・・・・・・・・・・・・・・・ P5
4 - 4 Direction ・・・・・・・・・・・・・・・・・・・・・・・ P6
4 - 5 Speed setting ・・・・・・・・・・・・・・・・・・・・ P6
4 - 6 Sensor timer / RUN hold timer / JAM timer setting ・・ P6
5．LED indications ・・・・・・・・・・・・・・・・・・・・・・・ P7
6．Error
6 - 1 Error status and reset error ・・・・・・・・・・・・ P7
7．Specifications ・・・・・・・・・・・・・・・・・・・・・・・・P8
8. Applicable standards ・・・・・・・・・・・・・・・・・・・ P8

Warning & Caution【Standard accessories】
Make sure the following accessories are enclosed upon
opening the pakage.
●HBM card × 1●Mounting screws and nuts
Screw M4×15 ―― × 2
Nut M4 ―― × 2●Power connector × 1●Sensor connector × 2【Option】●Communication cable●Control connector

Shown below are the caution items for using the product safely and avoiding danger and damage to the user.
Caution items can be classified into danger, warning and caution as described below.

Warning

Incorrect handling may lead to death or serious injury, indicating potential danger.

CautionPossible danger of light or medium injury, or only a material damage.

1．Safety Instructions
Caution− General −Be careful not to have switching devices (relays, contactors, etc.), which may
generate or induce noise, within close proximity of this product, its power line, or
its signal lines.
● Make sure power or input signals are active/steady for more than 15ms to ensure
proper operation.
● The dynamic brake function is only operational while the product is powered.
● Do not remove any connections to the product while it is in operation. This may● damage the product or shorten its lifetime.
Do not shut oﬀ power while the motor is in operation. This may damage the● product or shorten its lifetime.
Do not stand on conveyor while power is ON to avoid the risk of product failure,● electrical shock, or injury.
Do not turn power on while conveyed products are not properly positioned or● supported to avoid the risk of product failure or injury.
Do not physically force the MDR to rotate. This may damage the product or● shorten its lifetime.
In case of external controller has pull-up or pull-down register at output line,
unexpected behavior may be occurred.
●

Maximum Surrounding Air Temperature 40℃.
● Switch oﬀ the power before wiring, performing maintenance, or removing theunit from the conveyor, to avoid the risk of electrical shock or injury.
● Follow the local/national electrical codes and regulations (labor, safety, sanitary,electrical, etc.) where the product is installed.
● Operate this product within its intended design parameters and operating
speciﬁcations to avoid the risk of electrical shock, injury, or ﬁre.
● Do not disassemble, repair, or modify this product to avoid the risk of electricalshock or injury, damage to the product, and voiding the warranty.
● Use an external control device/circuit when connecting to this productʼs input or
output signals for important connections or control. In the event of a productfailure, the inputs or outputs may remain active and need to be bypassed.
● Do not wire a connector while it is attached to the product. Make sure all thewires are properly seated within the connector.
● Be careful not to drop the product or expose it to impact or pressure as damage
may result.
● Make sure the surface to which the product is mounted is properly grounded.
●

No.587-1-

2．Power●

Accommodated DC power
DC power source supplied to the product need to be accommodated to the following conditions.
1) Recommended speciﬁcation of power supply
・Stabilized power supply that isolates between output and input.(24 V DC / 8A)
・Conforming to safety standards as below.
US: UL60950-1, IEC60950-1
Canada: CSA C22.2 No.60950-1
2) Power supply speciﬁcation for the product.
Condition
Input voltage range

100 to 230 V AC (± 15%)

Input frequency range

50 to 60 Hz (± 5%)

Output voltage range

24 V DC (± 5%)

Rated output current

8A or over

Operating ambient temperature

0 to 40 deg. C

Humidity

90% RH or less (No condensation)

Safety standard

Conforming toUL60950-1 or IEC60950-1 in the US.
CSA C22.2 No.60950-1 in Canada.

＊ The installation of speciﬁc over current protection device in power source might be requested by speciﬁcation DC power sourcethat would requests safety standard (UL60950-1, etc.). In this case, install speciﬁed over current protection device .
＊ Overcurrent protective device must be provided in 24VDC power input circuit, when using a power supply other than Limited
Power Source (LPS).
●

Sensor connection power is limited to 35mA, maximum. Use a sensor that requires less than 35mA for proper operation.

3．Before Operating of Product3-1

Dimensions

Refer 7. Specification for each connectorʼs model.
220
210
CN201

SW1

SW2

90 1

90 1

78

78

90 1

78

1 SEN/SYN A
2 SEN/SYN B
3 STOP/RUN A
4 STOP/RUN B

SensorB
I/O

SEN A

SEN B

TIMER
SET

23

SPEED
SET B

CN4

23

SPEED
SET A

OUT B
OUT A
ERR
INPUT BINPUT A
DIR/RST

23

Power

PWR
0V

MOTOR BCTRL

HBM-604B□-UL
R

24V

1 DIR/RST2 AUTO/MANU
3 NPN/PNP OUT
4 ZP2/ZP1
5 DIRCTION A
6 DIRCTION B
7 ZONE 2/1
8 ERR ON/PLS

SensorA

58

CN1

CN401

0V
SEN
24V

456

24V
SEN
0V

Port
B

456

CN301

INPUT：24V, 4.8AOUTPUT：24Vp-p, 2.2A×2(AXES)
3Ø, 152Hz(0Hz〜166Hz)

456

Port
A

STS A
MOTA
STS B
MOTB

CN402

CN101

MOTOR A

CN302

SW3 SW4 SW5■CN1：Power connector
CN1

2■CN301、CN401：Sensor connector

No.

Function

1

24VDC

1

24VDC

2

0VDC

2

Sensor input

3

0VDC

1

CN301 , CN401

1・Wire 24VDC and 0VDC to the power connector CN1 (2P).

CN101,CN201■CN302、CN402：Communication connector

10

CN302 , CN402

・10pin Power Moller only available.

■CN4：Control connector
CN4

1

No.

6

Function1

DIR/ERROR reset2

Motor A forcible RUN/STOP

3

Motor B forcible RUN/STOP

4
5
6

Function＊Sensor input type (NPN/PNP) can be selected to match the sensor signal
Note: Sensor input type will be the same for both CN301 and CN401＊Sensor connection power is limited to 35mA, maximum. Use a sensor
that requires less than 35mA for proper operation.

■CN101、CN201：Motor connector

1

3

No.

1

Error output
Motor A synchronization / sensor output

8No.

Function1

Sensor status

2

Sensor status

3

0VDC

4

Error reset

5

Motor status

6

Motor status

7

Error status

8

Error status＊ Communication cable (wiring side) is optional.

Motor B synchronization / sensor output

・Control connector (wiring side) is optional.

-2-

■SW1、SW2：Dip switch
SW No.

SW1

SW2

FunctionON

OFF

Factory setting

1

Selects direction signal or error reset input

Error reset

Direction

OFF

2

Selects error recovery

ManualAutomaticON

3

Selects PNP or NPN output

PNP

NPN

ON for HBM-604BP
OFF for HBM-604BN

4

Selects ZPA release mode

Slug (Train)

Singulated

OFF

5Motor A direction

6

Motor B direction

7

Selects MDR connections

8

Selects error output function

1

Selects Sensor A or Motor A synchronization signal

2

Selects Sensor B or Motor B synchronization signal

3
4

ON

Based on MDR.

ON

1 MDR on this driver card

2 MDRs on this driver card

OFF

Pulse out

Discharged when error

OFF

Synchronization signal output

Sensor signal output

ON

Synchronization signal output

Sensor signal output

ON

Selects Motor A input function

Forcible RUN

Forcible STOP

ON

Selects Motor B input function

Forcible RUN

Forcible STOP

ON

Note: When SW1 #7 is ON, SW2 #3 and #4 have diﬀerent functions (Refer to 4-2)

■SW3、SW4、SW5：Rotary switch

78

78

456

78

456

456

SW3

・SW3・・・10 step speed variation fo Motor A

90 1

23

90 1

23

23

90 1

SW4

・SW4・・・10 step speed variation fo Motor B
・SW5・・・10 step timer setting

SW5

3 - 2 Mounting
The product is deﬁned as "Open Type" complying with UL508C standard. Therefore, in order
to conform to UL on the installation, the device must to be installed in the proper enclosure.
① Drill mounting holes in the conveyor frame to ﬁt the ﬁxing holes in the product.
(see Dimensions in the page 2)＊Care must be paid to prevent the metallic dust entry to the product.
② Fix the product tightly to the conveyor frame with the supplied mounting screws and nuts withthe recommended fastening torque 0.74 Nm (7.5 kgfcm).

0.74Nm＊The product can be installed in the any way of vertical, horizontal or upside-down.

3 - 3 Wiring
The product discharges an abnormal status data, when abnormal circumstances such as overload or high temperature risingcondition, but does not block out the power . Therefore, if the power needs to be blocked out, add a external device that detects
abnormal circumstances and block out the motor power or add a circuit breaker on motor power line that is controlled by upper
layer device (PLC etc.).
Motor overload and over-temperature sensing is not provided by the driver card.

PORT B

24V

0V

SEN

SEN

0V

24V

HBM-604
Motor B synchronization / sensor output
Motor A synchronization / sensor output
Error output

Driver card
0V
24V

12

Communication cable

-3-

0V
24V

Motor B forcible RUN / STOP
Motor A forcible RUN / STOP
Direction / Error Reset

123456

HBM-604

123

SensorPORT A

MOTOR B

Idler

123

MOTOR AMDR

3 - 4 Control connector#4 Error out#1 Direction /Error reset

・Discharge in error condition.
・Selectable PNP or NPN output by SW1 #3. ON; PNP / OFF; NPN
・Selectable error discharged type by SW1 #8 ON; Pulse / OFF; Steady
voltage・Direction signal; Change direction of Zero Pressure Accumulation(ZPA)
ON; Left to Right
OFF; Right to Left
・Error reset; Input for error recovery signal.
Transmits the signal to the adjacent driver cards (not in CB mode)
Select function by SW1 #1 (Error reset / Direction)● Pulse out

When Direction / Error reset signal is input to multiple cards, timing of these
input should be injected at the same time.

Priority

Error type

Period1

Low voltage error

40msec2Motor unplugged error

60msec3Motor lock error

80msec4

Thermal overload on PCB

100msec

5

Thermal overload in MDR

120msec

6

Back EMF error

140msec

7

JAM error

160msec#2 Motor A Forcible RUN / STOP
#3 Motor B Forcible RUN / STOP・Forcible RUN: While the signal is ON, it forces the present zone to RUN, unlessthere is an error condition. After the signal is turned OFF, the MDR willcontinue to run for the duration of the RUN-HOLD TIMER.

＊ Refer 6-1 Error status and reset error.

・Forcible STOP: While the signal is ON, it prevents an article from advancing#5 Motor A synchronization / Sensor output#6 Motor B synchronization / Sensor output

downstream once the present zone becomes occupied.

・“READY TO RECEIVE” Signal:
While the signal is ON, it allows a product to discharge from the present/lastzone. When there is no communication cable connected to a downstream
driver card, the last zone is automatically set to prevent product release. Thissignal is applicable when discharging product onto another conveyor or pieceof equipment.

・Synchronization output; Output is active while internal motor
RUN signal is ON
・Sensor output; Output is active while sensor(CN301 for motor A or CN401 for motor B)
・Selectable PNP or NPN output by SW1 #3

4．Operational Instructions
4 - 1 General Settings and Wiring① Make sure the power is turned oﬀ before wiring the driver card.
Pay careful attention to the connector pin assignment.
② Set the desired operation from the DIP switches SW1 and SW2③ The most upstream zone will run when the zoneʼs sensor is blocked ora Forcible RUN input signal is active.

Caution・Motor operation (RUN/STOP) must not be controlled by turning
the power on and oﬀ.
・0V DC of connected driver cards and connected controls must be
common.
・Input connections on CN4 draw a maximum of 7.3mA

4-2

Before operating this product・Make sure the MDR is installed properly following its user manual.
・Make sure to use the proper mounting hardware for the MDR.
・Make sure that all wiring (power, signal, etc.) matches the intended
connection.
・Make sure that the driver card is installed properly and within thespeciﬁed environment.
・Make sure that the power supply meets or exceeds the power
requirements.
・Stabilized power supply that isolates between output and input.
(24 V DC / 8A)
Conforming to safety standards as below.
US: UL60950-1, IEC60950-1
Canada: CSA C22.2 No.60950-1

Conveyor zone conﬁguration

・Select by SW1 to SW5

ZPA mode (Singulated Release)① Singulated Release② Slug (Train)

・The product will always stop in the last zone of the driver card when there is nocommunication connection to, or no ready-to-receive signal from, a downstream
driver card or piece of equipment.
・The product will always stop in the zone before a zone with an error.
・Transfers product as long as downstream is running.

・Transfer product when downstream zone is not stopped with product.
・SW1 #4; ON・If communication cable is not connected to adjacent driver card ofdownstream zone side, the driver card automatically detect as zone end
and MDR will be stopped when sensor is blocked.
・If error is occurred on adjacent driver card of downstream zone side,
MDR will be stopped when sensor is blocked.

(Down stream)

EMPTY

HBM-604

RUN

STOP

STOP

(Down stream)(Up stream)

HBM-604

STOP

EMPTY

HBM-604

-4-

RUN

RUN

HBM-604(Up stream)

ZPA mode (One MDR on the driver)

Synchronization mode

・Only one(1) MDR is connected to this driver card.
The MDR should connect to motor A and sensor should connect to Sensor A.
・SW1 #7; ON (Only detect this setting when powered on)・ZPA function is followed based on SW1 #4. (Singulated release / Slug)・A second motor can also be used, plugged into Motor B and synchronized withmotor A
Direction(Down stream)

HBM-604

・Motor B runs same timing as Motor A.
・SW1 #7(number of connected MDR); ON
・SW2 #4; ON・When error is happened on Motor A, Motor B is also stopped. But if motor B isin error condition, Motor A is not eﬀected by error condition on Motor B.
(Down stream)(Up stream)

EMPTY

EMPTY

RUN

HBM-604

HBM-604

RUN(Up stream)

HBM-604

ZPA mode (Driver as slave card)
・RUN / STOP by CN4. Input signal to CN4 #2 to run motor A, CN4 #3 for motor B.
・SW5; 0・There is no communication to the other driver cards.

Synchronization / Sensor output , Forcible RUN / STOP setting
・ Synchronization / Sensor output (Output from CN4#5 (6) )・SW2#1 (2) ON : Synchronization
・SW2#1 (2) OFF : Sensor
・ Forcible RUN / STOP ( Input to CN4#2 (3) )・SW2#3 (4) ON : Forcible RUN
・SW2#3 (4) OFF : Forcible STOP

■ 2 MDRs on driver（SW1#7

OFF）■ One MDR on driver（SW1#7● ZPA modeON）

● ZPA mode

SW2

Function

ON

OFF

Note

Factory setting

SW2

Function

ON

OFF

Note

Factory setting

1

Motor A synchronization/ Sensor output

synchronization
outputSensor output

―

ON

1

Motor A synchronization/ Sensor output

synchronization
outputSensor output

―

―

2

Motor B synchronization/ Sensor output

synchronization
outputSensor output―

2

Motor B synchronization/ Sensor output

synchronization
outputSensor output

―

―

3

Motor A
Forcible RUN / STOP
Motor B
Forcible RUN / STOP

Motor A
Forcible RUN / STOP
Motor Bsynchronization mode

Forcible RUN

Forcible STOP――

synchronization
mode

Motor Bis not used

Select modebe for powered

―

4

―

Forcible STOP

Forcible RUN

ON

3

ON

Forcible RUN

Forcible STOP

―

ON

4

● Driver as slave card

● Driver as slave card

SW2

Function

ON

OFF

Note

Factory setting

SW2

Function

ON

OFF

Note

Factory setting

1

Motor A synchronization/ Sensor output

synchronization
outputSensor output

―

―

1

Motor A synchronization/ Sensor output

synchronization
outputSensor output

―

―

2

Motor B synchronization/ Sensor output

synchronization
outputSensor output

―

―

2

Motor B synchronization/ Sensor output

synchronization
outputSensor output

―

―

3

Motor A
Forcible RUN / STOP

―

―

4

Motor Bsynchronization mode

Select modebe for powered―

3
4

Motor A
Forcible RUN / STOP
Motor B
Forcible RUN / STOP―

Forcible RUN only―

Forcible RUN only――

Forcible RUN only
synchronization
mode

Motor Bis not used

4 - 3 Application Example＜Standard zone＞

Direction
Zone②

Motor B

Motor B

HBM-604

HBM-604＜Discharge zone＞

Direction
Zone①

Zone②

This configuration (factory default) is thestandard set-up for the intermediate zones,
not infeed or discharge.

Up stream

Direction
Zone③

Motor A

（Discharge zone）

Motor B

Motor A

Zone④

Down stream（Infeed zone）

Motor B

＜Infeed zone＞

Zone①

Motor A

Zone③

Motor A

Zone④

HBM-604

RUN

SensoroutputM
SensoroutputRUN
PLC

HBM-604

PLC

1. Up stream sensor ON
2. Input forcible RUN
3. Transfer zone① to zone② automatically by logic.
(Refer “Standard zone” )Product will be discharged when signal fromcontroller (PLC) will be applied to input CN4#2.

-5-

4-4

Direction

・ Only one DIR signal is required for a series of connected cards.
Any card within that series can receive the DIR signal.
＊SW1#1 shoud be OFF to change direction.

Change motor turn direction by SW1#5 (motor A), SW1#6 (motor B).
CN4＃1

SW1＃5 or ＃6

CN4：Control connector

FE typeFS type

ON

CW

CCW

OFF

CCW

CW

ON

CCW

CW

OFF

CW

CCW

Motor B synchronization / sensor output
Motor A synchronization / sensor output
Error output
Motor B forcible RUN / STOP
Motor A forcible RUN / STOP
Direction / Error Reset

123456ON

OFF＊ Combination of CN4#1 and SW1#5 or 6, motor direction is different.

4 - 5 Speed setting
78

78

456

78

4 56

4 56

SW3

SW4

PM486FE
SW3/4
9
8
7
6
5
4
3
2
1
0

（ｍ/min）
Nominal speed

210
213.3
195.5
177.8
160.0
142.2
124.4
106.7
88.9
71.1
53.3

60
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0

PM570FE
SW3/4
9
8
7
6
5
4
3
2
1
0

・Speed can be varied 10 steps by SW3 (motor A) and SW4 (motor B).

90 1

23

90 1

23

23

90 1

17
16.9
15.5
14.1
12.7
11.3
9.8
8.4
7.0
5.6
4.2

（ｍ/min）
Nominal speed

210
250.2
229.3
208.5
187.7
166.8
145.9
125.1
104.3
83.4
62.5

60
70.4
64.5
58.6
52.8
46.9
41.0
35.2
29.3
23.5
17.6

17
19.8
18.2
16.5
14.9
13.3
11.5
9.9
8.2
6.6
4.9

PM486FP
SW3/4
9
8
7
6
5
4
3
2
1
0

255
231.6
212.3
193.0
173.7
154.4
135.1
115.8
96.5
77.2
57.9

55
65.2
59.7
54.3
48.9
43.4
38.0
32.6
27.1
21.7
16.3

PM605FE
SW3/4
9
8
7
6
5
4
3
2
1
0

PM500FE（ｍ/min）
Nominal speed

SW3/4

15
18.3
16.8
15.3
13.7
12.2
10.7
9.2
7.6
6.1
4.6

9
8
7
6
5
4
3
2
1
0

（ｍ/min）
Nominal speed

210
219.4
201.1
182.9
164.6
146.3
128.0
109.8
91.5
73.1
54.8

60
61.7
56.6
51.4
46.3
41.2
36.0
30.9
25.7
20.6
15.4

PM500FP
SW3/4

17
17.4
15.9
14.5
13.1
11.6
10.1
8.6
7.2
5.8
4.3

9
8
7
6
5
4
3
2
1
0

（ｍ/min）
Nominal speed

255
238.3
218.4
198.6
178.7
158.8
139.0
119.1
99.3
79.4
59.6

55
67.1
61.4
55.9
50.3
44.7
39.1
33.5
27.9
22.3
16.8

15
18.8
17.3
15.7
14.1
12.6
11.0
9.5
7.8
6.3
4.7

（ｍ/min）
Nominal speed

210
265.5
243.4
221.3
199.2
177.0
154.9
132.8
110.7
88.5
66.4

60
74.7
68.5
62.2
56.0
49.8
43.6
37.3
31.1
24.9
18.7

17
21.0
19.3
17.6
15.8
14.1
12.2
10.5
8.7
7.0
5.2

4 - 6 Sensor timer / RUN hold timer / JAM timer setting

78

78

4 56

78

4 56

4 56

-6-

90 1

23

JAM timer;• Error signal is sent and motor is stopped when
- Present zone has a sensor ON status (presence of product) and the motor is running- No change in the sensor status (still ON) for the set time
• Error reset ‒ the blocking tote should be removed to switch oﬀ the sensor (i.e. clear jam)

90 1

23

RUN hold timer;
The motor in the present zone will be stopped by the RUN hold timer when
- The motor in the present zone is running- No tote entry into the present zone for the set time after the sensor turns OFF

SW5
90 1

23

Sensor timer, RUN hold timer and JAM timer can be set by rotary switch as showing table.
Sensor timer;
The motor in the present zone will be stopped by sensor timer function when
- The motor in the present zone is running- No tote entry into the present zone for the set time after the sensor turns OFF- No tote present in the adjacent upstream zone

Sensor timer
RUN hold timer
initial operation

JAM timer

Factory
setting

18sec
16sec
14sec
12sec
10sec
8sec
6sec
4sec
2sec

36sec
32sec
28sec
24sec
20sec
16sec
12sec
8sec
4sec

○

SW5

9
8
7
6
5
4
3
2
1
0

Slave mode

5. LED indications
・Indicates status of HBM-604 by LED.
(Refer 6-1 Error)

78

90 1

90 1

90 1

78

OUT B
OUT A
ERR
INPUT BINPUT A
DIR/RST

78

SensorB
I/O

SEN A

CTRL

SEN B

TIMER
SET

23

SPEED
SET B

23

SPEED
SET A

0V
SEN
24V

23

Power

PWR

1 SEN/SYN A
2 SEN/SYN B
3 STOP/RUN A
4 STOP/RUN B

MOTOR B

STS A
MOTA
STS B
MOTB

R

0V
24V

1 DIR/RST2 AUTO/MANU
3 NPN/PNP OUT
4 ZP2/ZP1
5 DIRCTION A
6 DIRCTION B
7 ZONE 2/1
8 ERR ON/PLS

SensorA

HBM-604B□-UL

Port
B

4 56

24V
SEN
0V

INPUT：24V, 4.8AOUTPUT：24Vp-p, 2.2A×2(AXES)
3Ø, 152Hz(0Hz〜166Hz)

4 56

Port
A

4 56

MOTOR ASTS A / MOT A / STS B / MOT B

CTRL / SEN A / SEN B

PWR■LED Indication
LED

Green

Motor power
LED

PWR

MOT A

MOTOR ALED

MOT B

MOTOR BLED

STS A

Motor A

LED condition
OrangeRed

Green

LED condition
Red

OrangePower ON

OFF

OFF

―

NormalON

OFF―

Motor B Run

OFF

Blinks (6Hz)―

Low voltage
Fuse blown

OFF

Blinks (1Hz)―

Motor B unplugged

ON

Blinks (1Hz)―

Motor stall error

OFF

ON

―

thermister error

ON

Blinks＊2―

back EMF error

ON

ON

―

Power OFF

OFF

OFF

―

Power ON――ON

Sensor ON
Sensor OFF

Status

LED #

ON

―

―

OFF

―

―

Power OFF

ON

―

―

Ready to operation

OFF

―

―

＊1

ON

―

―

Ready to operation

OFF

―

―

＊1

OFF

OFF

―

normalON

OFF―

MotorA Run

STS BMotor B

Controlpower

StatusOFF

Blinks (6Hz)―

Low voltage
Fuse blown

OFF

Blinks (1Hz)―

Motor A unplugged

ON

Blinks (1Hz)―

Motor stall error

―

―

OFF

OFF

ON

―

thermister error――

Blinks (1Hz)

JAM error

ON

Blinks―back EMF error

―

―

ON

Sensor ON

―

―

OFF

Sensor OFF――

Blinks (1Hz)

JAM error

＊2

CTRL

SEN A

SEN B
＊2：Blinks 2 times(6Hz) in 1.7second

Motor A
sensorMotor Bsensor

1.7sec＊1：Power is not supplied to motor drive circuit board.
The HBM may be needed replace.

6Hz

6. Error6 - 1 Error status and reset error
・Error signal is discharged from C4#4
・Select type of discharged signal by SW1#8 (ON : Pulse out OFF : Steady voltage )● Pulse out
Priority

Error type

Period1

Low voltage error

40msec2Motor unplugged error

60msec3Motor lock error

80msec4

Thermal overload on PCB

100msec

5

Thermal overload in MDR

120msec

6

Back EMF error

140msec

7

JAM error

160msec

frequency (ms)・Reset error by CN4#2 (3) (RUN signal),
Power Moller starts running immediately.
・In case power is 8.5V or less, the driver card
may not work properly.

＊ 50% duty cycle■ Error status and reset error
Error type

Error related powerLow voltage error

Back EMF error

Fuse blown

Symptom / Causes

Low voltage below
15 V DC for 1 second

Supply voltage more than
40 V DC for 2 second orover 60 V DC for 0.1 second

Reset driver card / MDR
Auto reset

Restarts immediately when error condition is removed

Manual reset

A signal applied to CN4#1 or receive reset signal throughcommunication cable or applied CN4#2 for Motor A CN4#3 forMotor B will reset the error

Auto resetn.aManual reset

A signal applied to CN4#1 or receive reset signal throughcommunication cable or applied CN4#2 for Motor A CN4#3 forMotor B will reset the error

Supply 18 V DC or over

Supply 30 V DC or below

Replace the driver card

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Error related temperature

Error type

Symptom / Causes

Thermal overload
on PCB

Thermister on PCB reacted

Thermal overload
in MDR

Thermister in motor reacted

Other error

Motor unplugged
error

Motor connector
unplugged

Reset driver card / MDR

Thermister recovery
from cooling oﬀ.

Thermister recovery
from cooling oﬀ.

Plug the motor
connector

Auto reset

Thermister recovery from cooling oﬀ.

Manual reset

A signal applied to CN4#1 or receive reset signal throughcommunication cable or applied CN4#2 for Motor A CN4#3 forMotor B will reset the error

Auto reset

Thermister recovery from cooling oﬀ.

Manual reset

A signal applied to CN4#1 or receive reset signal throughcommunication cable or applied CN4#2 for Motor A CN4#3 forMotor B will reset the error

Auto reset

Restarts immediately when error condition is removed

Manual reset

A signal applied to CN4#1 or receive reset signal throughcommunication cable or applied CN4#2 for Motor A CN4#3 forMotor B will reset the error

Auto reset

Driver detect motor is turned. (More than 8 pluses)

Manual reset

A signal applied to CN4#1 or receive reset signal throughcommunication cable or applied CN4#2 for Motor A CN4#3 forMotor B will reset the error

Auto reset

Change present zone sensor status from ON to OFF or change
downstream zone sensor from OFF to ON

Manual reset

A signal applied to CN4#1 or receive reset signal throughcommunication cable or applied CN4#2 for Motor A CN4#3 forMotor B will reset the error

Motor stall for 1 second

Motor lock error

JAM error

JAM timer activated

7. Specifications

Input

OutputPower voltage

24VDC±5％Rated voltage

24VDC

Static current

0.06A

Peak current

4A/motor

Motor A Forcible RUN/STOPNPN/PNP

Motor B Forcible RUN/STOPNPN/PNP

Direction/Error reset

NPN/PNP

Motor A synchronization/ Sensor output

NPN/PNP open collector

Motor B synchronization/ Sensor output

NPN/PNP open collector

Error out

HB
side

Brake

WAGO 733-366
WAGO 231-302/026-000
AWG20〜12 * 1
WAGO 733-103
AWG28〜20

Control connector

WAGO 733-106
AWG28〜20

Motor connector
Ambient temperature

NPN/PNP open collector

Relative humidity
Atmosphere
Environment

Sensor status (Orange)
Integral 7A fuse per motor
Integral diode against miss wiring

Thermal protection

WAGO 733-363

Control connector

Sensor connector

Wiringside

Power status (Green)

Protections

WAGO 231-532/001-000

Power connector

Error status (Red)LED indications

Power connector
Sensor connector

React at 95℃ on circuit board or
105℃ on motor
Mechanicalbrake

Electric brake

JST S10B−XH−A
0〜40℃≦ 90%RH (no condensation)
No corrosive gas

Vibration≦ 0.5G

Installation

IndoorPollution level2 *2

Overvoltage category

2 *2

From electrical stop to
brake engagement

300msec

Brake current

During activation 0.2A

＊1 Please select and use an appropriate cable according to the voltage used, the current, andthe environment. There is a fear of a leak or a ﬁre when an inappropriate cable is used.
＊2 Conforming to IEC60640-1 and UL840

8. Applicable standards
UL and CSA
UL508C and CSA C22.2-No.274 (Recognized component)- Category Code No. (CCN) : NMMS2, NMMS8- File No. : E333970
CE Marking
Relevant EC Directives : EMC Directive 2004/108/EC
Applied Standards : EN55011-1: 1998+A2: 2002 (Class A) (Emission)
EN61000-6-2: 2005 (Immunity)
Headquarters; ITOH DENKI Co.,Ltd
Phone: +08 (0)790 47 1225
www.itohdenki.co.jp

Fax: +08 (0)790 47 1325

Europe, Middle East, Africa: ITOH DENKI Europe SAS

North & South America: ITOH DENKI USA,INC

Phone: +33 (0)4 50 03 09 99
www.itoh-denki.com

Phone: +1 570 820 8811
www.itohdenki.com

Fax: +33 (0)4 50 03 07 60

Fax: +1 570 820 8838

Asia/Oceania: ITOH DENKI Asia Limited

China: ITOH DENKI Shanghai Company Limited

Phone: +852 2427 2576

Phone: +86 21 6341 0181
www.itohdenki.cn

Fax: +852 2427 2203

Specifications are subject to change without prior notice.

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Fax: +86 21 6341 0180
Ver. 3.0