Sorting

Tilt Right Angle Diverting Unit

T-RAT-S
Tilt-Right Angle Transfer〈 User Manual 〉
Read this manual before use
Thank you for purchasing the Tilt-Right Angle Transfer Module(hereinafter referred to as “this product”).

Make sure to read this manual carefully before using, and start using
only after you have understood all the product’ s functions, safety
information and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.

ITOH DENKI CO.,LTD.

ModuleNo.550

T-RAT-S User Manual

2

1. Introduction
FeaturesFeatures of the Tilt-Right Angle Transfer Module (hereinafter referred to as “this product”).
・ This product is a module to transfer trays to incline/decline or spiral conveyors by
diverting at a right angle.
Since it lifts trays at a tilt, and diverts at a right angle, the trays avoid being impacted.
・ All-electric control. No pneumatics.

Operation description(when diverting at aright angle)

Run the horizontal transfer

Load（Stop tray on the T-RAT-S）

Tilting up
Switch toa tilted surface（Stop tilting）

Discharging
Discharge（Stop tilt transfer MDR）

Tilting down

Switch toa horizontal surface（Stop tilting MDR）

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T-RAT-S User Manual

1. Introduction
Limited warrantyThis product is designed as a general industrial device. Do not use for otherapplications. We do not take any responsibility for any damage that may result fromthe disregarding of these warnings.
Also, in the event that an accident results from the use of this product, we do notcompensate for any damage, including abnormalities of equipment, connection
devices, and/or software, any damage resulting from malfunctions, and/or any othersecondary damage.

Notes onindustrial property rights

There are some examples of parts that need to be prepared by customers, as
explained within this manual. However, this does not provide any guarantee against
the existence of any rights, such as our industrial property rights, or those of othercompanies, in advance.

Notes ontechnical support

We respond to technical inquiries based on the contents described within this manual,and on this product within the range of general items for this product unit withstandard specifications, and for the options prepared by us.
There are some descriptions in this manual, about parts, equipment, and wiring
arranged by customers, as well as the controls and operation under suchcircumstances. However, these are not included in the guaranteed operating range
and/or support.
When in use, please check and perform the aforementioned based on yourresponsibility according to operation.

About the risk categoryof this system

This product is intended to comply with the risk category 2*2 or lower as defined in
EN 954-1*1. It does not comply with purposes beyond risk category 3 or higher.

About installation
environment

This product is not equipped with special dust proof/waterproof countermeasures, andis intended to be used in environments of “Pollution Degree 2”, as defined in
IEC60664-1.
For this reason, if you install this product in an environment that requires dust
proof/waterproof treatments, you need to add necessary countermeasures, and checkthe performance based on your responsibility.

About descriptionof the product・In this manual, T-RAT-S is described as T-RAT, and T-RAT-S and T-RAT aredescribed separately, when needed.
・Depending on the signal type (NPN/PNP) specified by customers, different modelsof control driver cards are supplied as being the standard for this product.

*1: European machinery safety standards.
*2: This indicates that even though events that would result in serious injury occur infrequently underassumed risk environment, there is a high probability to avoid danger if you observe the safetycontents described in this manual.

Signal input/output type

NPN

PNP

Included driver card model

CB-016N6（2）HBM-201FN（1）CB-016P6（2）HBM-201FP（1）In this manual, CB-016N6 and CB-016P6 are described as CB-016, andHBM-201FN and HBM-201FP as HBM-201. Also, CB-016N6 and CB-016P6,
as well as HBM-201FN and HBM-201FP are described separately, when needed.

T-RAT-S User Manual4

2. Procedures from installation to operation
Procedures frominstallation to operation
Read this manual

Advance preparation

Product check

Start using only after you have understood all the product´s functions,safety information, and precautions.

Prepare the 24V DC power supply,
such as DC power supply units.
Prepare control devices, such as PLCs.

P.6 〜

Open the package, and check the model,
specifications, voltage, etc.
Check accessories.

P.8 〜

Install the T-RAT main unit.

P.20 〜

Mount driver cards.
Connect the T-RAT and driver cards.
Connect power and signal cables to driver cards.

P.26 〜Specify the T-RAT speed and load/discharge directions.
Perform control (programming).

P.30 〜

Perform start-up inspection.

P.40 〜

Installation

WiringControlStart-up inspection

Some errors
have been found（Maintenance and inspection）

No

Operation
Run operation.

Yes

Perform maintenance andinspection based oncorresponding parts.

P.42 〜

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T-RAT-S User Manual

2. Procedures from installation to operation
INDEX

1. Introduction……

2

2. Procedures from installation to operation……

4

3. Advance preparation……

6

4. Product check……

8

5. Safety precautions
5-1. General precautions
5-2. Precautions on installation
5-3. Precautions on wiring
5-4. Precautions related to control
5-5. Precautions related to operation
5-6. Precautions on maintenance and inspection

…… 10
…… 12
…… 14
…… 15
…… 15
…… 16
…… 16

6. Structures…… 18

7. Installation / Wiring7-1. Before installation
7-2. Installation
7-3. Wiring

…… 20
…… 21
…… 25
…… 26

8. Control / Operation

…… 30
…… 32
…… 35
…… 40
…… 41

8-1. Driver card settings
8-2. Control (program)
8-3. Before operation
8-4. Trial run
9. Maintenance and inspection
9-1. Driver card LED display anderror countermeasures

…… 42
…… 43

9-2. Before replacement work
9-3. Replacement of horizontal transfer
rollers / roller drive belts
9-4. Replacement of tilt transfer belts
9-5. Confirmation after repair/replacement

…… 45
…… 46

Appendix

…… 53
…… 54
…… 55

Appendix1. Product specifications
Appendix2．Residual risk list/MAP

…… 50
…… 52

T-RAT-S User Manual6

3. Advance preparation
Wiring image
SensorSingle phase
100V/200V

Controller,
such as PLC

Breaker
T-RAT
main unit

24V DCpower supply

6
CB-016
CB-016
16

Emergency stop switch

HBM-201
01【Important】・As for the sensor input, and input/output signals of driver cards,
adopt the number of inputs/outputs based on operation.

Items to be preparedby customers
24V DC power supply

Before introducing this product, prepare the following devices separately.
Power supply equipment to supply 24V DC to this product● Switching power supply（24VDC・5A 120W）● Rectified power（With a rectifying capacitor, ripple rate 10% or below）● 24VDC Battery【Important】・A switching power supply is recommended as the DC power supply (24VDC±10%) for drivers. Use a stabilized power supply that has an adequate capacityof 24VDC and 5A or higher and does not fluctuate due to load variation.
・The power supply shall have a capacity larger than the total of the MDR rated
values.
・A transformer type power supply cannot be used.
・Secure a voltage of 24VDC ±10% at the power source terminal of a driver card.
・If the power supply capacity is the rated power of MDR the number of MDRs or
smaller, the supply voltage may drop to cause failure or damage of MDRs anddrivers. Be sure to use a power supply with a capacity larger than the rated
power of MDR the number of MDRs.
・In addition, the power supply should not activate protection with peak current
20A, 1ms or below.
・For the power supply unit, use an insulation type switching power supply
compliant with the safety standard (IEC60950-1 or UL60950-1). Do not use a
non-isolation type power supply for safety reasons, since it may not conformto the radiation noise regulations.

Control devices

Devices to control this product, such as PLCs

T-RAT-S User Manual7

3. Advance preparation
Sensors

MDR extension cables

Zone sensors to check the tray, and area sensors to check loading and discharging, etc.

Necessary when the installing location of the T-RAT main unit is far from that of thedriver cards
Male side

Cable specifications

Model

Female side

ACE-CBM-B0600

9P extension cable length

L= 600mm

ACE-CBM-B0850〃

L= 850mm

ACE-CBM-B1200〃

L=1200mm

ACE-CBM-B2700〃

L=2700mm

60 ±5

37

L

【Important】・Cables can be extended up to 3000mm including the productcable length 300mm.
Wiring materials

Necessary for wiring of power and signal cables, branch connectors, driver cards,
controllers, such as sensors or PLCs, and power supply.
〈Available wire diameter for driver card connectors〉
・Power connector...0.5 to 1.5mm2 (AWG: 20 to 14)
・Control connector...0.08 to 0.5mm2 (AWG: 28 to 20)【Important】・For the current capacity of wiring materials, secure a high safetymargin based on the current value in specifications.
・Longer wiring between the power supply unit and driver
cards / controllers could cause the voltage to decrease, resulting in
malfunction and/or damage.

Emergency stop
equipmentThis product does not include the emergency stop equipment.
Customers must make sure to install it.
Install the emergency stop equipment on the side of the DC power supply
unit to which the power is supplied.
To this product
Emergency stop
switchEmergency stop
equipment

BreakerSingle phase
100V/200V

24V DCpower supply
unit

Checking the breaker

Regarding facilities where this product is incorporated, check that a breaker withappropriate capacity for the 24V DC power supply unit has been installed. If abnormal
operation should occur, protection through the breaker could be effective.
Note that when using an earth leakage breaker, select one that is “inverter corresponding”. Some inverter non-corresponding earth leakage breakers could result in
malfunction, since they may recognize high-frequency components of the switching
power supply as leakage.

Operation check

When the 24V DC power supply unit has been incorporated, check that the breakerand emergency stop switch can work properly. Perform operation following the trial
operation after checking them.
(1) Input to the DC power supply unit (single phase 100V / 200V) is securely turned
ON / OFF when turning ON/OFF the breaker.
(2) Input to this product (24V DC) is securely turned ON / OFF when turning
ON / OFF the emergency stop switch.

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T-RAT-S User Manual

4. Product check
Checking the model

Unpack the product, and check that the product model is what you ordered.

〈 Product label details 〉

Product model① ②③ ④⑥⑦⑧ ⑨ ⑩ ⑪⑤

① Tilt angle ② Speed type
③ Input / output signal type ④ Size ⑤ Version

Transfer capacity⑥ Rated current value for the transfer MDR⑦ Available load weight

Serial No. (YY / MM / DD Lot No.)
⑧ Year (last two digits) ⑨ Month ⑩ Day⑪ Lot No. (three digits)

Model description sample

T−RAT−S−085−60N−A−V1① Tilt angle
・070 … 7.0 °・085 … 8.5 °・100 … 10.0 °⑤ Version
1④ Size② Speed type
60 … Nominal speedof 60m/min type ※・A … L599mm×W499mm（415 mm wide between frames）
・B … L599mm×W599mm（515 mm wide between frames）
・C … L599mm×W699mm（615 mm wide between frames）③ Input / output signal type
・N … NPN（driver card only for input and output）
・P … PNP（driver card only for input and output）※ For details, refer to Transfer speed settings (P.33), 8. Control / Operation.

Checking appearance① Check that the main unit is free from any abnormalities, such as traces of scratches,
dents, dirt, and/or corrosion (rust).
② Check that there is no omission and/or looseness of screws, etc.

※ If any abnormalities are found, contact the supplier immediately.

T-RAT-S User Manual

9

4. Product check
Checking accessories
Driver cards

Check that all the following items are included.
Depending on the T-RAT input and output signal type, driver cards with the NPN (N)or PNP (P) signal input are included.

78

23

90 1

0V
24V

SPEED
SET

OUT 1
OUT 2
N/A
INPUT1
INPUT2H B M － 2 01 F N

0V
N/A
24V
0V
24V

456

0V
24V

4 56

23

90 1

78

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

PWR
STATUS
ERR

78
4 56

9 0 1

23

VR1-ACC

9 0 1

SPEED

23

VR2-DEC

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED

1NPN/PNP OUT
2 N/A
3 MEMORY
4 DIRECTION
5 N/A
67 SETTING
8

CB-016N6
CB-016N6

1 N/A
2 N/A
3 N/A
4 N/A
5 N/A
6
7 MODULE
8

VR1-ACCSTATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT VR2-DEC
3. DIRECTION
4. E/N-OUT
STATUS/ERR/PWR
5. L/H
1. AUTO/MANU
78
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/HFor T−RAT−S−□□□−60N−□−V1

456

Driver card

Driver card (for switching the transfer surface)
HBM-201FN

CB-016N6
2

1

78

23

90 1

0V
24V

SPEED
SET

OUT 1
OUT 2
N/A
INPUT1
INPUT2H B M － 2 01 F P

0V
N/A
24V
0V
24V

456

0V
24V

4 56

23

90 1

78

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

PWR
STATUS
ERR

78
4 56

9 0 1

23

VR1-ACC

9 0 1

SPEED

23

VR2-DEC

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED

1NPN/PNP OUT
2 N/A
3 MEMORY
4 DIRECTION
5 N/A
67 SETTING
8

CB-016P6
CB-016P6

1 N/A
2 N/A
3 N/A
4 N/A
5 N/A
6
7 MODULE
8

VR1-ACCSTATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT VR2-DEC
3. DIRECTION
4. E/N-OUT
STATUS/ERR/PWR
5. L/H
1. AUTO/MANU
78
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/HFor T−RAT−S−□□□−60P−□−V1

456

Driver card

Driver card (for switching the transfer surface)
HBM-201FP

CB-016P6
2

1

Common accessories

Power connector

Control connector

Control connector（ for CB-016 ／HBM-201 ）EAHB05（ for CB-016 ）PACB16（ for HBM-201 ）

3

2

1

Hex. bolt with spring lock and plain washers
M8 x 20 / Hex. nut M8

Cross-recessed head SW screw
M4 x 15 / Hex. nut M4（ for installing the T-RAT main unit）（ for securing CB-016 / HBM-201）

8 sets

8 sets5. Safety precautions

Maintenance and inspection

Control / Operation

Installation / Wiring

Structures

Safety precautions

T-RAT-S User ManualFor parts names in sentences, refer to 6. Structures (P.19).
Appendix

10

11

T-RAT-S User Manual■ We categorize the degree of hazard and/or damage that may result if a user
disregards the description, and operates the product improperly, using andexplaining the following symbols.

Symbol explanation

WARNING

This indicates a high possibility that severe injury or evendeath may result.

CAUTION

This indicates a high possibility that injury, or only
property damage may result.

■ The type of precautions we would like you to observe is categorized using thefollowing symbols, and explanations are added.
This symbol indicates a reminder you should pay attention to.

This symbol indicates operations that are prohibited.

This symbol indicates forced operations that you should
always perform.

Structures
Installation / Wiring

This indicates an imminent hazardous situation that may
result in severe injury or even death.

DANGER

Control / Operation■ We explain hazardous contents that may result from existence and/or operation(including situations before and after operation) of target devices and/or facilities,
using the following symbol.

Maintenance and inspection

To prevent hazards to users and/or others, and/or damage to property in advance, we
explain important precautions to be followed securely as below.

Appendix

Danger level

Safety precautions

5. Safety precautions

12

T-RAT-S User Manual

Failure to follow this could result in the inability to control this product due
to driver card malfunction, which could lead to serious accidents.

CAUTION
Do not apply heavy loads to this product, such as stepping
on it.
Failure to follow this could result in people falling and/or malfunction.

Do not put fingers, hands, and/or clothes close to the moving
parts, such as belts, rollers, or lifting sections.
Failure to follow this could result in them getting caught and/or stuck.

Do not forcibly bend and/or pull cables.
Also, do not put heavy materials on cables, or do not getthem stuck between cables.
Failure to follow this could result in fire and/or electric shock due to cabledamage.

Never remodel the product and/or driver cards.
Failure to follow this could result in serious accidents.

Make sure to attach ground wires to this product and the DC
power supply unit.
Failure to follow this could result in electric shock if any malfunction orleakage occurs.

Do not touch the product when it has just stopped operation.
Failure to follow this could result in burns.

Do not put water and/or oil on the product, and do nottransfer wet and/or oily trays.
Failure to follow this could result in electric shock, and/or malfunction.

Do not apply strong impact and/or excessive force to the
product, such as hitting it with objects, or dropping it. Also,
do not use the equipment if strong impact has been applied,
and/or if the appearance has become deformed.
Failure to follow this could result in malfunction due to applied impact.

Structures

When using the product in places where serious
accidents and/or damage may possibly occur, installbackup and/or fail-safe functions systematically.

Installation / Wiring

Failure to follow this could result in explosion, fire, electric shock and/or
injury.

Control / Operation

Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.

Maintenance and inspection

WARNING

Appendix

5-1.
General precautions

Safety precautions

5. Safety precautions

13

T-RAT-S User Manual

CAUTION
Stop operation when abnormal sound is heard during
operation.

Working while the power is on could result in accidents due to
unexpected operation.

Observe the safety regulations required for installation
locations, and/or products in use.
Securely wire each cable to connection parts.
Improper wiring could result in electric shock and/or malfunction.

Do not turn on/off relays and/or contactors near power
cables, signal cables, and/or driver cards.
Failure to follow this could result in malfunction due to noise generation.

LED or Pull-up/Pull-down circuits implemented in the output
circuit of control devices could result in unexpected
operation.
Carefully check the output circuit.

Turn on the power in order of external control devices, andthen the product. Turn off the power in order of the product,
and then external control devices.
Turning on/off the power in the wrong order could result in malfunction.

Do not unplug power and/or signal cables during operation.
Also, do not run/stop this product using the power supply.
(Use the signal.)
Failure to follow this could result in malfunction.

Do not forcibly rotate the MDR at times other thanmaintenance and inspection.
Failure to follow this could result in damage to driver cards, and/or their
lifetime to be significantly shortened.

Do not turn off the power during transfer (during MDR
rotation).
Failure to follow this could result in malfunction.

Do not step on this product.
Failure to follow this could result in injury, accidents, and/or damage if the
MDR rotates just after the power is turned on.

Installation / Wiring

Turn off the power before moving and/or installing the
product, and performing maintenance and inspection(excluding those during operation).

Control / Operation

Failure to follow this could result in malfunction, fire, and/or injury.

Maintenance and inspection

Do not use in a way exceeding the range of the productspecifications.

Structures

Failure to follow this could result in unexpected accidents.

Appendix

5-1.
General precautions

Safety precautions

5. Safety precautions

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T-RAT-S User Manual

5-1.
General precautions

CAUTION
Do not turn on the power when trays are unstable.

Safety precautions

5. Safety precautions

WARNING
In principle, have two or more persons work whencarrying and/or installing the product as it is a heavy
load.
When hoisting this product, never enter the area under
the suspended load.
When hoisting, use appropriate hoisting equipment, and pay special
attention to prevent the balance of the suspended load from being lost
and/or falling. Also, have only qualified workers conduct the operation.
Improper hoisting could result in serious accidents.

Do not hoist this product with goods loaded.
Failure to follow this could result in objects falling.

CAUTION
When handling, wear protective equipment, such as gloves.
Since this product consists in large part of metal, careless handling could
result in hands getting injured.

Make sure to use the recommended tightening torque totighten bolts for installing the T-RAT main unit and/or
fastening screws of driver cards.
Failure to follow this could result in bolts and/or screws loosening, and/or
malfunction.

Check the corresponding installation direction to theloading/discharging sides before installing.
Failure to follow this could result in objects/body parts getting caught
and/or stuck.

Installation / Wiring
Control / Operation

5-2.
Precautions
on installation

Maintenance and inspection

When disposing of the product, make consigning contracts
with licensed industrial waste disposers, and consign thedisposal to them.

Appendix

Make sure to perform the start-up inspection, and check thatdevices are free from any abnormalities, and that safety
equipment functions correctly before using the product.

Structures

Failure to follow this could result in injury, accidents, and/or damage due
to load collapse.

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T-RAT-S User Manual

5-3.
Precautions on wiring

CAUTION
Perform wiring when the power is shut off.
Failure to follow this could result in electric shock and/or accidents due to
unexpected operation.

When attaching or removing connectors, turn off the power
first, securely hold connectors, and perform operation.
Also, do not apply excessive force to the driver cardconnection parts, such as obliquely attaching or removing
connectors.
Failure to follow this could result in electric shock, malfunction, and/or
accidents due to unexpected operation.

Securely attach connectors to the driver card connection
parts.
Improper wiring could result in electric shock and/or malfunction.

Perform wiring to connectors so that cables make securecontact with connectors.
Barb lines from the cable core could result in heat generation and/or fire
due to changes of contact resistance, and/or short circuit with theadjacent contact.

5-4.
Precautions
related to control

CAUTION
Do not change DIP switch settings for HBM-201.
Failure to follow this could result in malfunction, and/or accidents due to
unexpected operation.

Do not change the VR1 and VR2 values on CB-016.
(Minimum (leftmost): Factory setting)Do not turn the driver card DIP switches using excessive
force.
Failure to follow this could result in malfunction.

Structures

If necessary warning/caution labels become hidden after
installing fences, affix again on places where they can be
seen.

Installation / Wiring

Getting close to it carelessly could result in objects/body parts gettingcaught and/or stuck, if workers put fingers and/or clothes close to themoving parts, such as belts, rollers, or lifting sections. It could also resultin them getting injured by trays popping out of conveyors.

Control / Operation

Surround this product using safety fences.

Maintenance and inspection

CAUTION

Appendix

5-2.
Precautions
on installation

Safety precautions

5. Safety precautions

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T-RAT-S User Manual

5-5.
Precautions
related to operation

CAUTION
Do not forcibly move trays when they are placed on the tilttransfer belt.

Safety precautions

5. Safety precautions

Make sure to perform the start-up inspection before starting
operation.

Structures

Failure to follow this could result in damage and/or malfunction.

Failure to follow this could result in injury due to unexpected operation,such as getting caught and/or stuck.

When operating this product at the start-up inspection, takeappropriate measures to prevent fingers from getting stuck
and/or caught in rollers.
Also, get ready to shut off the power in the event thatsomething should happen.
Failure to follow this could result in accidents/injury by getting caught
and/or stuck.

If any abnormalities are found at the start-up inspection,
make sure to take countermeasures before the trial run.

Control / Operation

At the start-up inspection, shut off the power, and perform
inspection. (excluding inspection to be performed when
operating this product.)

Maintenance and inspection

Failure to follow this could result in hands getting injured by metal parts.

Installation / Wiring

At the start-up inspection, wear protective equipment, suchas gloves.

5-6.
Precautions
on maintenanceand inspection

Appendix

Failure to follow this could result in damage and/or malfunction.

WARNING
If any abnormalities are found, do not use this productuntil the causes have been eliminated completely .
Using this product with unattended abnormalities could result in not only
damage to the devices, but also unexpected accidents.

Have specialists (or people who have sufficiently
acquired skills) perform maintenance and inspection
under instructions by management supervisors.
At the time of maintenance and inspection, turn off thepower of all connecting devices.
(excluding when adjusting the tension for tilt transfer belts)
To prevent wraparound for the power circuits and/or signals, shut off thepower, wait a sufficient amount of time, and discharge electricity inside
the DC power supply equipment.

At the time of maintenance and inspection, post warninglabels so as to prevent unauthorized persons fromturning on the power.
Failure to follow this could result in unexpected accidents.

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T-RAT-S User Manual

CAUTION
When repairing/replacing, wear protective equipment, suchas gloves.

Pay attention not to get caught and/or stuck. Failure to follow this could
result in injury.

Before the trial operation after repair/replacement, checkgroove positions of roller drive belts. Also, check that there
are no parts you have forgotten to mount.
Failure to follow this could result in malfunction and/or unexpected
accidents.

After replacing tilt transfer belts, make sure to adjust thetension.
When the belt tension is too strong, the MDR becomes overloaded,
which could result in malfunction.
When the belt tension is weak, belt slipping and/or winding could result ininability to transfer.

When tilt transfer belts are running, do not touch belts and/or
idlers.
Failure to follow this could result in body parts getting caught.

When tilt transfer belts are running, turn on the power only
for M1: Tilt (belt) transfer.
Also, at times other than when running, make sure to turn off
the power.
Failure to follow this could result in injury due to unexpected operation.

Make sure to prepare parts designated by us.
Using parts other than those designated by us could result in
malfunction.

Installation / Wiring

Depending on sections and/or parts to be repaired and/or
replaced, they need to be rotated and/or lifted by hand.

Control / Operation

Failure to follow this could result in malfunction and/or unexpected
accidents.

Maintenance and inspection

Do not disassemble sections and/or parts other than thosespecified.

Structures

Failure to follow this could result in hands getting injured by metal parts.

Appendix

5-6.
Precautions
on maintenanceand inspection

Safety precautions

5. Safety precautions

Maintenance and inspection

6. Structures
Appendix

Control / Operation

Installation / Wiring

Structures

Safety precautions

18
T-RAT-S User Manual

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T-RAT-S User Manual

Structures

Tilt transfer MDR（M1）
Idler（φ50）

Transfer surface switch MDR（M3）
Tilt transfer belt

Installation / Wiring

Structures

Drive belt

Safety precautions

6. Structures

Belt coverControl / Operation

Horizontal transfer MDR（M2）

Model: T-RAT-S - ① - ② ③ - ④ -V ⑤
① Tilt angle
070 … 7.0 °085 … 8.5 °100 … 10.0 °② Speed type

Appendix

Product designation

Maintenance and inspection

Idler（φ38）

〈 Product label details 〉

60 … Nominal speed of 60m/min type

③ Input/output signal type
N … NPN (driver card only for input and output)
P … PNP (driver card only for input and output)① ②③ ④⑥⑦⑧ ⑨ ⑩ ⑪④ SizeA … L599mm×W499mm（415mm wide between frames）
B … L599mm×W599mm（515mm wide between frames）
C … L599mm×W699mm（615mm wide between frames）⑤⑤ Version
1① Tilt angle

WL③ Input/output signal type
NPN ／ PNP

② Speed type

⑤ Version④ Size1

Maintenance and inspection

7. Installation / Wiring
Appendix

Control / Operation

Installation / Wiring

Structures

Safety precautions

20
T-RAT-S User Manual

T-RAT-S User Manual

21

499

（8-M8）

459 (Mounting hole pitch)
415 (Between frames)

25

160

Tilt transfer MDR（M1）

Horizontal transfer MDR（M2）

Transfer surface switch MDR（M3）

Belt cover130※ Cables※Cable marginal projecting length（mm）

25

506

（When tilting）（Type of tilt angle 10°）

30

102

10°

126

4.75

78

15.4

502
104

30
13.1

8.5°

124

4.75

69

（Type of tilt angle 8.5°）

503
30
10.8

105

503

7.0°

122

4.75

60

（Type of tilt angle 7°）

M1: Tilt transfer MDR

100

M2: Horizontal transfer MDR

250

M3: Transfer surface switch MDR

150

Maintenance and inspection

25※ CablesAppendix

75

70

91

Control / Operation

97

599

400=P100×4

91

19

100

70

Size A
L599mm×W499mm

Structures

Mounting hole

29.5

Mounting preparation
for the T-RAT main unit

Installation / Wiring

・Prepare stands, and perform frame processing in advance by reference to themounting holes in dimensions.
・Determine the mounting location for zone sensors to check the existence of trays,
and area sensors to check loading and discharging. Then, prepare for them to be
mounted.
【Important】Secure sufficient space to prevent the belt cover from making
contact with adjacent conveyors, etc. when switching the transfer
surface.

75

7-1.
Before installation

Safety precautions

7. Installation / Wiring

T-RAT-S User Manual

22

599

（8-M8）

559 (Mounting hole pitch)
515 (Between frames)

Structures

160

Installation / Wiring

97
75
25

※ CablesTilt transfer MDR（M1）

Transfer surface switch MDR（M3）

Horizontal transfer MDR（M2）
Belt cover130※ Cables※Cable marginal projecting length（mm）

25

606

M1: Tilt transfer MDR

100

M2: Horizontal transfer MDR

250

M3: Transfer surface switch MDR

250（When tilting）（Type of tilt angle 10°）

30
15.4

Appendix

10°

126

4.75

95

102

Control / Operation

70

91

599

400=P100×4

91

19

100

70

75

25

29.5

Size B
L599mm×W599mm

Mounting hole

Maintenance and inspection

Mounting preparation
for the T-RAT main unit

Safety precautions

7. Installation / Wiring

599（Type of tilt angle 8.5°）

30
13.1

8.5°

124

4.75

83

103

600

（Type of tilt angle 7°）

30
10.8

601

7.0°

122

4.75

72

105

T-RAT-S User Manual

23

699

（8-M8）

659 (Mounting hole pitch)
615 (Between frames)

Structures

91

Installation / Wiring

97

599
75
Tilt transfer MDR（M1） Transfer surface switch MDR（M3）

Horizontal transfer MDR（M2）
Belt cover130※ Cables※Cable marginal projecting length（mm）

25

706

M1: Tilt transfer MDR

100

M2: Horizontal transfer MDR

250

M3: Transfer surface switch MDR

150（When tilting）（Type of tilt angle 10°）

30
19.4

Appendix

10°

126

4.75

113

102

Control / Operation

25※ CablesMaintenance and inspection

70

400=P100×4

91

19

100

70

75

25

29.5

Size C
L599mm×W699mm

Mounting hole160

Mounting preparation
for the T-RAT main unit

Safety precautions

7. Installation / Wiring

703（Type of tilt angle 8.5°）

30
16.5

8.5°

124

4.75

98

103

704

（Type of tilt angle 7°）

30
13.6

705

7.0°

122

4.75

72

105

T-RAT-S User Manual

24

Perform mounting processing on the frames and control panel by reference to themounting holes for driver cards.

【Important】・Mount driver cards on a flat surface where heat can be released
easily.
・Prevent chips generated during processing from entering driver
cards.

Structures
5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

78

23

Installation / Wiring

0V
24V

90 1

18

40

78

VR1-ACC

VR2-DEC

4.5

901
2 3

52

SPEED
4 56

CB-016□6

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

129
120

4.5

4 56

47

169
161

0V
24V

50

SPEED
SET

0V
N/A
24V

40

H B M － 2 01 F □

OUT 1
OUT 2
N/A
INPUT1
INPUT2

26.6

PWR
STATUSERR

1NPN/PNP OUT
2 N/A
3 MEMORY
4 DIRECTION
5 N/A
67 SETTING
8

1 N/A
2 N/A
3 N/A
4 N/A
5 N/A
6
7 MODULE
8

HBM-201

Control / Operation

3
23

38.5

4-φ4.5Preparation of
MDR extension cables

If the mounting location for the T-RAT main unit is far from that for driver cards, prepare
the MDR extension cables separately.

【Important】 Cables can be extended up to 3000mm, including the productcable length of 300mm.

Mounting preparation
for sensors

Determine the mounting location for zone sensors, and area sensors for loading anddischarging, and prepare for them to be mounted.

Maintenance and inspection

CB-016

Appendix

Mounting preparation
for driver cards

Safety precautions

7. Installation / Wiring

T-RAT-S User Manual

25

7. Installation / Wiring

13

13

13mm
box wrench

Precision
slotted screwdriver

StripperHold the main unit frames or bottom② Check the installing direction for the loading/discharging sides.
Roller forhorizontal transfer
The side tilts up

Control / Operation

When lifting, hold the main unit frames, and/or
the bottom of this product.
Do not hold the moving parts, such as rollers,
belt transfer parts, or lifting sections.

Installation / Wiring① Carry this product to the installing location.

Maintenance and inspection

Installing the T-RAT
main unit

Phillips headscrewdriver（No.2）

13mm
T-BOX wrench

Structures

Safety precautions

Necessary tools③ Use the included bolts and nuts to secure the unit on stands or frames using
mounting holes.
※When installing, be careful not to get fingers caught.

【Important】 Install this product in places with a mounting surface tilt (inclination)of 0.5% or less.

・ Install in locations where the weight of this product and trays can be sufficiently supported.
(For the main unit weight, refer to P.53)
・The vibration level in the installation environment for this product should be 0.5G or less.
・Secure the working space for maintenance around this product.
・Observe safety regulations required for installation locations or equipment in use.

Recommended tightening torque:

T-BOX wrench

12 to 15N·m
T-RAT

T-RAT mounting holes
Frames④ Adjust the roller surface level of adjacent conveyors and this product.

Appendix

7-2.
Installation

26

T-RAT-S User Manual

7. Installation / Wiring
Use the included screws and nuts to mount driver cards
on the conveyor frames or control panel.

Safety precautions

Mounting driver cards

Recommended tightening torque:
1.5 to 1.9N·m

7-3.
Wiring・Refer to the labels for cables coming from the T-RAT main unit, and securely connect
the MDR connectors and driver cards.
・When using extension cables, check the labels of the original cables, andsecurely connect the MDR connectors and driver cards.

M2

Horizontal transfer MDR

Appendix

Connection between
the T-RAT main unit
and driver cards

Control / Operation

Installation / Wiring

Mount customer-prepared zone sensor and area sensor for loading and discharging, as
well as power supply units, and PLCs.

Maintenance and inspection

Mounting sensors,
control devices,and power supply units

Structures

1.5〜1.9N･m

M1

Tilt transfer MDR

M1

For tilt (belt) transfer

M3 For switching the transfer surface

M1
Belt

CB-016

M2
M2
Roller

M3 Transfer surface switch MDR

For horizontal (roller) transfer

CB-016

M3
Lifting

HBM-201

T-RAT-S User Manual

27

7. Installation / Wiring
Safety precautions

Wiring forcontrol connectors
and power connectors
CB-016（M1: for tilt transfer / M2: for horizontal transfer）〔CB-016〕

CN2

CN1 #2（ Power） #1

0V

Structures

0-10V IN｝IN （ CB-016N6：0V
CB-016P6：24V ）0V
24V DC

Installation / Wiring■ Connector descriptions｝OUT（ CB-016P6：24V ）CN1

24V DC
Detailed descriptions

Functions#5 Output

Motor pulse
output・Outputs 2-pulse signal per rotation of the internal motor.
・NPN open collector output.
・Attach protection resistance so that the output is 25mA or less.
・Protection resistance of 100Ω is included inside driver cards.
・Detects MDR errors, and outputs.
・Settings for normal output and error output can be specified using ON/OFFof DIP-SW1#4

・Open collector output.
・Attach protection resistance so that the output is 25mA or less.
・Protection resistance of 100Ω is included inside driver cards.

#3

Analog MDR external speed
input
setting#2

Input

MDR rotation direction
switching

The transfer direction can be switched.

#1

Input

MDR RUN/STOP

Required for RUN/STOP signals.

The transfer speed can be set using the voltage input of 0-10V.

Connect the 24V DC and 0V DC cables to CN1 (2 pins).

【Important】

Power connector(CN1)・Do not connect multiple power cables to one contact.
Failure to follow this could result in electric shock, shortcircuit, and/or damage due to the capacity of connectors
being exceeded. (Connector capacity: 10A)
・Do not connect the 24V DC and 0V DC cables incorrectly.
・Do not connect cables when connectors are plugged in.

0V DC
24V DC
7mm

Control connector (CN2)0.50〜1.5mm 2（AWG:20〜14）

Connect each cable to CN2 (5 pins).
※For CB-016, refer to the above, and perform wiring
according to operation.

Control connector(CN2)【Important】
・Use the same voltage to be input to CN2#1(MDR RUN/STOP) and CN2#2 (MDR rotation) as thepower supply voltage. (Connector capacity: 4A)

Connecting to driver cards

CB-0167mm

0.08〜0.5mm 2（AWG:28〜20）

Connect the power connector (CN1) and control connector (CN2) to driver cards.
For more details on CB-016, please download the driver card user manual fromour web page.
ITOH DENKI

Home > Download/Support > User Manual

http://itohdenki.co.jp/english/support/manual.html

Appendix

Power connector (CN1)

Error signal
output

Maintenance and inspection

CN2#4 Output（ Control）

Control / Operation

0V
24V

CB-016N6：0V

1 2 12345

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

T-RAT-S User Manual

28

0V
N/A
24V

CN1

0V
24V

0V
24V DC

Structures

HBM-201（M3: for switching the transfer surface）

OUT 1
OUT 2
N/A
INPUT1
INPUT2〔HBM-201〕

1 2

Wiring forcontrol connectors
and power connectors

Safety precautions

7. Installation / Wiring

12345

CN1 #2（ Power） #1｝IN（ HBM-201FP：24V ）HBM-201FN：0V｝OUT（ HBM-201FP：24V ）0V
24V DC
Functions#5 Output

Detailed descriptions

Tilt run input

・Tilt and horizontal transfer surfaces are switched using signal input#4 Output Horizontal run input ・Teaching settings can be performed when both #4 and #5 are ON

CN2（ Control） #3#2#1

Power connector (CN1)−

UnusedInput Tilt standby output
Input

Horizontal
standby output

・Teaching has not completed when both #1 and #2 are ON(when the power is turned on)

・Transfer surfaces are being switched, and teaching is in operation
when both #1 and #2 are OFF

・Open collector output

Connect the 24V DC and 0V DC cables to CN1 (2 contacts).
Power connector(CN1)

Control connector (CN2)

Appendix【Important】
・Do not connect multiple power cables to one contact.
Failure to follow this could result in electric shock, shortcircuit, and/or damage due to the capacity of connectors
being exceeded. (Connector capacity: 10A)
・Do not connect the 24V DC and 0V DC cables incorrectly.
・Do not connect cables when connectors are plugged in.

0V DC
24V DC7mm

0.50〜1.5mm 2（AWG:20〜14）

Connect the above four cables.
Control connector(CN2)【Important】
・Use the same voltage to be input to CN2#1 as the power
supply voltage. (Connector capacity: 4A)

7mm

Connecting to driver cards

0.08〜0.5mm 2（AWG:28〜20）

Connect the power connector (CN1) and control connector (CN2) to driver cards.

Teaching
Term

Maintenance and inspection

HBM-201FN：0V■ Connector descriptions

Control / Operation

Installation / Wiring

CN2

Teaching is the operation to perform the initial settings of transfer surface(horizontal/tilt) positions by making the tilt transfer surface move upwardand downward using the signal input from driver cards, after the power isturned on.

T-RAT-S User Manual29

The power is supplied to driver cards from the power connector (CN1).
Connect customer-prepared power cables of zone and area sensors for loading anddischarging.

Connecting
signal cables ofdriver cards/sensors
to PLCs

Connect signal cables of driver cards to controllers, such as PLCs.
Connect customer-prepared signal cables of zone and area sensors for loading anddischarging.

Structures

Connecting topower supply units

Safety precautions

7. Installation / Wiring【Important】 The following is an example. For input and output of each signal,

This productTransfer surface
switch MDR

M2：CB-016

CN2＃1 RUN signal
CN2＃1 RUN signal
CN2＃4, ＃5

M3：HBM-201

Loading conveyor
run signal
Transfer belt
tilt conveyor
run signal

CN2＃1, ＃2

PLC

Input
Area sensor for loading
T-RAT zone sensor
Area sensor
for discharging(Belt transfer direction)
Area sensor
for discharging(Roller transfer direction)

Control / Operation

Horizontal transfer
MDR

M1：CB-016

Output

Maintenance and inspection

Tilt transfer
MDR

Driver cards

Appendix

T-RAT main unit

Installation / Wiring

perform wiring according to your operation.

Maintenance and inspection

8. Control / Operation
Appendix

Control / Operation

Installation / Wiring

Structures

Safety precautions

30
T-RAT-S User Manual

31

T-RAT-S User ManualThis productInput

CN2＃1 RUN signal

Area sensor for loading

CN2＃1 RUN signal

T-RAT zone sensor
Area sensor
for discharging(Belt transfer direction)
Area sensor
for discharging(Roller transfer direction)

CN2＃4, ＃5

M3：HBM-201

Loading conveyor
run signal
Transfer belt
tilt conveyor
run signal

CN2＃1, ＃2

MDR code

Driving part

Driver card

M1 ※Tilt (belt) transfer

CB-016

M2※

Horizontal (roller) transfer

CB-016

M3※

Transfer surface switch

HBM-201※ Refer to the labels for cables coming from the T-RAT main unit.

Structures

Transfer surface
switch MDR

M2：CB-016

PLC

Installation / Wiring

Horizontal transfer
MDR

M1：CB-016

OutputControl / Operation

Tilt transfer
MDR

Driver cards

Maintenance and inspection

T-RAT main unit

Appendix

Device configuration
image

Safety precautions

8. Control / Operation

T-RAT-S User Manual32

8. Control / Operation

Setting driver cards
for tilt (belt) transfer /horizontal (roller) transfer〔 CB-016〕
Check the T-RAT main unit installation direction and the transfer direction, and set
SW1#3 on CB-016.

SW1
#1

#2

#4

#5

ON

OFF OFF OFF

ON

4

CN2#

IN

IN

1

5

2

3

4

5

OFF

CW

CCW

CCW

CW

Roller transfer(horizontal transfer)

Set driver cards for tilt transfer (M1) and horizontal transfer (M2), respectively.
Transport setting
exampleRollerloadingBeltdischarging

Horizontaltransfer
MDR
M2

Tilt transfer
MDR
M1

Rotation
direction

CCW

CCW

SW1#3

OFF

OFF

#2

OFF

OFF

#1

ON

ON

Tilt (diverting) conveyor

CCW
V-ribbed pulley
Belt discharging(Tilt transfer) CCW

Tilt transfer MDR
cable side
（M1）
Horizontal transfer
MDR cable side
（M2）

CN2

Maintenance and inspection

3

Appendix

78

4 56

CN2#

1 2 3 4 5

0V
24V

01

2

ON

23

9

1

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

1 2 3 4 5

90 1
78

VR1-ACC

SPEED

#3

CCW

Tilt transfer

SW1＃3

2 3

VR2-DECSTATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

CW

Control / Operation

CCW Horizontal transfer CW

V-ribbed pulleyCB-016□6Installation / Wiring〈 T-RAT transfer direction 〉

4 56

Setting
the transfer direction

Structures

Safety precautions

8-1.
Setting driver cards

T-RAT-S User Manual

33

8. Control / Operation②Set SW1#5 and SW5 on thedriver card CB-016 for tilt transfer
and horizontal transfer.

②Input the voltage to CN2#3 on
the driver card CB-016 for tilttransfer and horizontal transfer.

78

ON

OFF OFF OFF

ON

①

#3

#4

#5

ON

OFF OFFON①②

Control / Operation

ON

#2

DC
0〜10V
IN

Maintenance and inspection

#1

23

90 1

CN2#3

1 2 3 4 5

#5

SW1

78

#4

SW5

4 56

#3

78

VR1-ACC

VR2-DEC

78

VR1-ACC

4 56

#2

4 56

#1

0V
24V

01

23

SW1

90 1

9

23

78

0V
24V

01

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED
2 3

2 3

VR2-DEC90 1

9CB-016□6

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED
4 56

CB-016□6Structures①Turn ON SW1#2 on the drivercard CB-016 for tilt transfer andhorizontal transfer.

Installation / Wiring①Turn OFF SW1#2 on the drivercard CB-016 for tilt transfer andhorizontal transfer.

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

External speed setting

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/HInternal speed setting

Safety precautions

There are two types of speed settings: the internal speed setting to change the speed
using switches on the driver card, and the external speed setting to change the speed
by inputting the analog voltage to CN2#3.

4 56

②

・Set driver cards for tilt transfer (M1) and horizontal transfer (M2), respectively.
・The speed can be changed even during horizontal transfer/tilt transfer(when RUN signal is being input).
・For the setting speed, refer to the table below.
Speed accuracy: ±3%（m/min）
SW1#5：ON
SW5〔

M1
For tilt transfer(belt)
Nominal speed of
17m/min type

Appendix

Setting the transfer speed

Setting〕

Rating

9

8

7

6

5

4

SW1#5：OFF
3

2

1

0

9

8

7

6

5

4

3

2

1

0

17.4 15.9 15.2 14.5 13.7 13.0 11.6 10.9 10.1 9.4

8.7

8.0

7.2

6.5

5.8

5.1

4.3

3.6

2.9

2.2

15.0 15.0 15.0 14.5 13.7 13.0 11.6 10.9 10.1 9.4

8.7

8.0

7.2

6.5

5.8

5.1

4.3

3.6

2.9

2.2

M2
For horizontal transfer Setting 61.7 56.6 54.0 51.4 48.9 46.3 41.2 38.6 36.0 33.4 30.9 28.3 25.7 23.1 20.6 18.0 15.4 12.9 10.3 7.7(roller)
speed of〔Nominal
60m/min type 〕

Rating53.5 53.5 53.5 51.4 48.9 46.3 41.2 38.6 36.0 33.4 30.9 28.3 25.7 23.1 20.6 18.0 15.4 12.9 10.3 7.7

・Values in “Setting” indicate the speed when trays are not placed on belts and rollers.

【Important】・ During operation, the transfer speed may not reach the specified
value depending on ambient temperature.
Perform running operation thoroughly.
・Values described above may differ from the actual transfer speed
depending on the weight, material, and/or shape of trays.

T-RAT-S User Manual

34

8. Control / Operation

90 1
78
78

Safety precautions

0V
24V

01

23

9

VR2

Installation / Wiring

VR1

Control / Operation

Minimum

Structures

4 56

SW1
#1

SW2

OUT 1
OUT 2
N/A
INPUT1
INPUT2

0V
24V

SW3

SW2
#2

#3

#4

#5

Maintenance and inspection

SPEED
SET

0V
N/A
24V

SW3

#7

#8

#1

#2

#3

#4

#5

#6

OFF OFF OFF OFF OFF OFF

ON

OFF

※

ON

OFF

ON

ON

OFF OFF OFF

HBM-201FP

HBM-201FN

ON

OFF

#7

#8

CAUTION・Do not change the DIP-SW settings on HBM-201.

90 1

Failure to follow this could result in malfunction, and/or
accidents due to unexpected operation.

23

#6

78

SW1

H B M － 2 01 F □PWRSTATUSERR

1NPN/PNP OUT
2 N/A
3 MEMORY
4 DIRECTION
5 N/A
67 SETTING
8

1 N/A
2 N/A
3 N/A
4 N/A
5 N/A
6
7 MODULE
8

Check that the DIP-SW settings have been set as follows.
(For HBM-201, they have been already set at the factory setting.)

456

Setting driver cards
for switching thetransfer surface〔HBM-201〕

Minimum

Appendix

VR1-ACC

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED
2 3

VR2-DEC

CB-016□6

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

Check that both values on VR1 / VR2 have been set to the minimum.
(The minimum value is set under the factory setting.)

4 56

Setting VR1 / VR2

T-RAT-S User Manual

35

Initial setting(teaching setting)〔M3：HBM-201〕

Perform the teaching setting to specify the transfer surface (horizontal/tilt) positions
after the power is turned on.

【Important】・If teaching has not been set, the transfer surface cannot beswitched.
・During teaching operation, do not load trays on the T-RAT.

Structures

8-2.
Control (program)

Safety precautions

8. Control / Operation

Control / Operation

Installation / Wiring

Teaching operation

24V

Power supply

0V

PLC
output CN2#5

INPUT2ON（tilt input）

OFF

PLC
input

CN2#1

OUT1
horizontal status
output

）OFF

PLC
input

OUT2

ON

CN2#2 （tilt status output）

M3：
Transfer surface
switch MDR

ON

OFF

Appendix（

Maintenance and inspection

ON
INPUT1
PLC
output CN2#4 （horizontal input） OFF

Horizontal direction
Stop
Tilt direction
Teaching complete/
Horizontal standby

Power
OFF

Power
ON

Teaching operation

Green

OFF

1Hz blinking

6Hz blinking

ON

LED2 Orange

OFF

OFF

OFF

ON

LED3

OFF

OFF

OFF

OFF

Status
LED1

Red(When normal operation is available)※When teaching fails, both CN2#1 (OUT1) (horizontal status output) andCN2#2 (OUT2) (tilt status output) are turned ON, which is the same status as when
the power is turned on.
In such cases, perform teaching operation again.

T-RAT-S User Manual36

Switching thetransfer surface〔 M3：HBM-201〕

Horizontal transfer (roller transfer)

Tilt transfer (belt transfer)

Structures

Horizontal transfer→ Tilt transfer

When teaching is complete, the transfer surface can be switched by inputting the signal toCN2#4 and CN2#5.

Safety precautions

8. Control / Operation

CN2#2

）OFF

ON

OUT2
ON
（tilt status output） OFF

M3：
Transfer surface
switch MDR

Horizontal direction
Stop
Tilt direction

Transfer surface status
LED1

Green

Horizontal
ON

Horizontal → Tilt
3Hｚ×2

Tilt
ON

OFF
LED2 Orange

ON

OFF

ON

LED3

OFF

OFF

OFF

Red

※If the signal input stops when the transfer surface is being switched, operation will be interrupted, and thesignal output from both CN2#1 and #2 will stop. When inputting the signal again, operation restarts.

Horizontal transfer (roller transfer)

Tilt transfer (belt transfer)

INPUT1ON
PLC
output CN2#4 （horizontal input） OFF
INPUT2PLC
output CN2#5
PLC
input

CN2#1

PLC
input

CN2#2

（tilt input）

ON
OFF

OUT1

ON

status（ horizontal）OFF
outputOUT2ON（tilt status output） OFF

M3：
Transfer surface
switch MDR

Horizontal direction
Stop
Tilt direction

Transfer surface status
LED1

Green

Tilt
ON

Tilt → Horizontal
3Hｚ×3⇔

Tilt transfer→ Horizontal transfer

Horizontal
ON

OFF
LED2 Orange

ON

OFF

ON

LED3

OFF

OFF

OFF

Red

※If the signal input stops when the transfer surface is being switched, operation will be interrupted, and thesignal output from both CN2#1 and #2 will stop. Operation restarts by re-input signal.

Control / Operation

PLC
input

（

OUT1
horizontal status
output

Maintenance and inspection

CN2#1

ON
OFF

⇔

PLC
input

（tilt input）

Appendix

INPUT2PLC
output CN2#5

Installation / Wiring

INPUT1ON
PLC
output CN2#4 （horizontal input） OFF

T-RAT-S User Manual

37

Tilt transfer〔M1：CB-016〕

Transfer (Run) / Stop operation for the tilt transfer can be performed using the signal
input to CN2 on [ M1: CB-016 ].

Structures〈 T-RAT transfer direction 〉

Safety precautions

8. Control / Operation

Power supply

ON
OFF

Transfer

Run（MDR rotation）

Stop

Power supply

24V
0V
RUN

CN2#1

STOP
ON

CN2#2

20ms or more

OFF

Transfer

Run（MDR rotation）

Stop

RUN

CN2#1

STOP
ON

CN2#2
Transfer

Maintenance and inspection

STOP

CN2#2

When switching thetransfer direction
during transfer

0V
RUN

CN2#1

Transfer/Stop※in the CW direction

24V

Appendix

Transfer/Stop※in the CCW direction

Control / Operation

Installation / Wiring

CW Tilt transfer CCW

OFF
CCW rotation※（MDR rotation）

500ms

Stop
CW rotation※※ When SW1#3 is OFF (factory setting). When it is ON, transfer reversely.

T-RAT-S User Manual

38

Horizontal transfer〔M2：CB-016〕

Transfer (Run)/Stop operation for the Horizontal transfer can be performed using thesignal input to CN2 on [M2: CB-016].

Installation / Wiring

ON
OFF

Transfer

Run（MDR rotation）

Stop

Power supply

24V
0V
RUN

CN2#1

STOP
ON

CN2#2

OFF

Transfer

Run（MDR rotation）

Stop

20ms or more

RUN

CN2#1

STOP
ON

CN2#2
Transfer

Maintenance and inspection

STOP

CN2#2

When switching thetransfer direction
during transfer

0V
RUN

CN2#1

Transfer/Stop※in the CW direction

Control / Operation

24V

Power supply

Appendix

Transfer/Stop※in the CCW direction

Structures

CCW Horizontal transfer CW〈 T-RAT transfer direction 〉

OFF

500ms

CCW rotation※（MDR rotation）

Safety precautions

8. Control / Operation

Stop
CW rotation※※ When SW1#3 is OFF (factory setting). When it is ON, transfer reversely.

T-RAT-S User Manual

39

V-ribbed
pulleyTransfer surface switch MDR

1Upper zone sensor

Area sensor
for loading

Tilt conveyor

2
T-RAT zone sensor

5

Area sensor
for discharging(horizontal transfer
direction)

Horizontal transfer MDR

Zone sensor
for the conveyor
in the horizontal transfer direction

Time chart example

4

Zone sensor
for the conveyor
in the tilt transfer
direction

Conveyor in thehorizontal transfer
direction

Tilt transfer MDR

3Area sensor
for discharging(tilt transfer direction)

Structures
Installation / Wiring

When loading by the horizontal transfer, discharging by the tilt transfer, and standingby in the horizontal transfer status

Control / Operation

The following time chart is an example.
When in use, control the number of sensors, and/or determine how to place/control
sensors depending on operation.

Maintenance and inspection

CN2#2 on HBM-201 is output.
Failure to follow this could result in damage to trays, and malfunction.

〈 About area sensors for loading / discharging 〉
These sensors have been installed in order to precisely judge the loading and discharging of trays.
Loading is judged as complete at the falling edge of the area sensor for loading, and discharging is
judged as complete at the falling edge of the area sensor for discharging.
Tray position
PLC
input

Upper zone sensor

PLC
input

Area sensor for loading

PLC
input

T-RAT zone sensor

4

ON

ON
OFF

PLC
outputHorizontal transfer MDR RUN
STOP
（M2）

PLC
output3

OFF

Area sensor for discharging ON
OFF(tilt transfer direction)

Tilt transfer MDR
（M1）

2

OFF

PLC
input

PLC
output

1

ON

RUN
STOP

ON
INPUT2
Transfer surface （tilt input） OFF
switch MDR
ON
INPUT1（M3）（horizontal input）OFF

PLC
input
PLC
input

ON
OUT1
（horizontal status output） OFF

OUT2（tilt status output）

ON
OFF※ It is assumed that driver switches are used based on the initial settings.

5

Appendix

Basic operation(example)【Important】 Do not carry in by horizontal transfer MDR while the signal from

Loading
conveyor

Workflow fromhorizontal transfer load
to tilt transfer discharge(program example)

Safety precautions

8. Control / Operation

T-RAT-S User Manual

40【Important】・Turn off the power, wait a sufficient amount of time, and discharge
electricity inside the DC power supply equipment.
・Post warning labels so as to prevent unauthorized persons fromturning on the power.

Parts to be inspected
Secured positions of the
T-RAT main unit

Dedicated driver cards

Items to checkafter turning on the power

Screw looseness

Re-tighten screws

Damage, deformation

Contact the supplier

Screw looseness on secured positions

Re-tighten screws

Mounting failure for driver cards and connectors

Correctly mount connectors

Damage to cables/Wiring failure

Perform wiring correctly

Idlers for horizontal transfer

External abnormalities, such as scratchesor breakage

MDR for horizontal transfer

External abnormalities, such as scratches,
dents, or breakage

Roller drive belts
for horizontal transfer

Cracks, looseness, wear on the surface

Tilt transfer belt

Cracks, looseness, wear on the surface
Parts deformation, damage

OthersDescription of measures

Inspection items

Cable damage

Refer to P.45
9-2. Before replacement
work

Contact the supplier

After completing measures to prevent any signal of controllers, such as PLCs, fromentering driver cards, perform inspection, and take measures as below. Manually
input the signal according to inspection contents.

【Important】・After completing measures to prevent fingers from getting stuck

and/or caught in rollers during transfer switching, and/or transfer
operation, perform inspection.
・Take safety measures, such as getting ready to shut off the powerin the event that something should happen.

Parts to be inspected

Dedicated
driver cards

Idlers forhorizontal transfer

Inspection items

Description of measures

Abnormal temperature riseContact the supplier

Error check with LED display<Normal LED display after the power is turned on>

Check error contents, andeliminate the causes.

Judged as errors if the LED display is other than that below.

CB-016

HBM-201

LED1（green） ON
LED2（red） OFF

LED1（green） ON
LED3（red） OFF

Abnormal soundRotation failure
Abnormal sound

MDR forhorizontal transfer

Decrease from the specified speed
Abnormal temperature rise

MDR for tilt transfer

Decrease from the specified speed※For driver card LED display

and error countermeasures,refer to 9-1.
Driver card LED display anderror countermeasures (P.43).

Refer to P.45
9-2. Before replacement work

Abnormal soundAbnormal temperature riseTransfer surface
switch MDR

Abnormal sound

OthersLeakage from equipment

Contact the supplier

Abnormal temperature rise
Check grounding on equipment,
perform grounding

Structures

Turn off the power of all connected devices, and perform the following inspection,
taking necessary measures.

Installation / Wiring

Items to checkbefore turning on the power

Control / Operation

Start-up inspection

Maintenance and inspection

To prevent accidents and/or damage to devices during operation, refer in advanceand before operation to the below, and check the safety.

Appendix

8-3.
Before operation

Safety precautions

8. Control / Operation

T-RAT-S User Manual

41

8. Control / Operation【Important】 ・Check that other devices around the product will not operate.
Other devices incorporated in the system, such as conveyor lines,
could create dangerous situations, since trays may start to flowfrom upstream when the trial run is driven.
Check carefully that other elements in the system will not operate
when the product starts running.
・Make sure to check that wiring, driver card settings, and PLC
settings have been carried out correctly before the trial run.
① Turn on the power to each driver card.
・After the power is turned on, the LED display are indicated as below.
CB-016

HBM-201

LED1（green） ON
LED2（red）
OFF

LED1（green） ON
LED2（orange） OFF
LDE3（red）
OFF② Input the signal to CN2#4 and #5 on HBM-201, and perform teaching.

HBM-201

CN2#4

ON

CN2#5

ON

HBM-201
LED1（green） ON
LED2（orange） ON
LDE3（red）
OFF

When LED2 (orange)
goes out, and thenlights up again,
teaching is complete.

※When teaching fails, LED2 (orange) will not
light up again.
In this case, perform teaching operation again.

③

After teaching is complete, operate several times without using trays, and checkthat there is no abnormal operation.

【Important】 During operation, the transfer speed may not reach the specified
value depending on ambient temperature.
Perform running operation thoroughly.

Installation / Wiring

When the start-up inspection has finished, perform the trial run with careful attention to
the following points, and check that operation is correctly performed.

Control / Operation

Performing the trial run

・When the MDR for horizontal transfer and/or idlers have been replaced, check thatthe drive belts have been mounted in the correct groove positions.
・Check all parts are installed.

Maintenance and inspection

Check below before the trial run.

Appendix

Points to be checked
after maintenanceand inspection

Structures

Safety precautions

8-4.
Trial run

Maintenance and inspection

9. Maintenance and inspection
Appendix

Control / Operation

Installation / Wiring

Structures

Safety precautions

42
T-RAT-S User Manual

T-RAT-S User Manual

43

If errors occur with this product, identify the cause of errors, and perform recovery
work.

Checking thedriver card status

Identify the cause of errors by checking LEDs, and error signal output on driver
cards, and restore the product.

LED display explanation：OFF

the T-RAT instantly starts up when inputting RUN.
・When the power supply voltage is dropped to 8.5 V or less, anoperation when the power is shutdown or an unexpected operation
may be occured.
・To restart the T-RAT, switch the ON→OFF→ON / OFF→ON →OFF /RUN→STOP→RUN signals at intervals of 100ms or more.

A ：Automatic recovery setting (SW1#4 OFF <factory setting>)／ M ：Manual recovery setting (SW1#4 ON)

LED1

CN2#4

（Green）（Error signal）

LED2

CausesHow to release error signals

Open
Open

No power supply

Supply 24V DC

OutputOutput（Normal operation）

Open

M

Open

（Green） A

Damage to driver cards

Turn off the power, and replace thedriver card

Recovery operation−
Refer to P.27
Wiring for control connectors
and power connectors

Refer to P.26
Mounting driver cards

When one minute has elapsed after decreasing to the recovery
temperature, the error signal is released, and the unit starts up instantly

Thermal error
OutputOpen

Thermal protection has
started operation due toa temperature rise ofdriver cards or MDR

Open

OutputConnector disconnected

Open

Output

MDR disconnection

Open

OutputLock error
MDR has been locked,
and four seconds haveelapsedA

The unit starts up using RUN→
STOP→RUN on CN2#1
The unit starts up within one
minuteAfter decreasing to the recovery temperature, release the error signal,and start up the unit using RUN→STOP→RUN on CN2#1

M

After decreasing to the recovery
temperature, release the error signal
using ON→OFF→ON or OFF→ON→
OFF on CN2#2

Start up the unit using RUN→
STOP→RUN on CN2#1

Turn off the power, and connect theconnector

Refer to P.26

Turn off the power, and replace the
MDR

Refer to P.45

7-3. Wiring9-2. Before replacement work

Release the error signal, and start up the unit using RUN→STOP→RUN on
CN2#1
Start up the unit using RUN→
Start up the unit using ON→OFF→ON or
STOP→RUN on CN2#1
OFF→ON→OFF on CN2#2

A

OutputOpen

Low voltage error
Power supply voltage is
15V or less

After decreasing to the recovery
temperature, the error signal isreleased using ON→OFF→ON or
OFF→ON→OFF on CN2#2

A power supply voltage of 18V or moreis secured

The unit starts up instantly

After securing the power supply voltage of 18V or more, release the error
signal, and start up the unit using RUN→STOP→RUN on CN2#1

M

Control / Operation【Important】・When error signals have been released using CN2#1 (RUN / STOP),

Installation / Wiring

Errors can be checked by LED1 (green), LED2 (red), and signals from CN2#4.

Maintenance and inspection

Error details：Blinking（6Hz）

After securing the power supply voltageof 18V or more､ start up the unit using Start up the unit by RUN→STOP
ON→OFF→ON or OFF→ON→OFF→RUN on CN2#1
on CN2#2

Errors will be also released when the power is OFF (for two seconds or more).

Appendix[CB-016] forhorizontal transfer / tilttransfer：Blinking（1Hz）：ON

Structures

9-1.
Driver card LED display
and error countermeasures

Safety precautions

9. Maintenance and inspection

T-RAT-S User Manual

44（green） （Red）

Description

Recoveryconditions

CausesRecoveryoperation

Structures

Stop(signals not input)⇔

3Hz blinking×3
OFF for 480ms⇔

3Hz blinking×2
OFF for 480ms

When operating ona tilted surface（Normal operation）−

When operating on
a horizontal surface
During teaching
operation
No teaching setting Teaching setting
incomplete

Teaching setting
complete

Refer to P.35
Initial setting (teaching setting)〔HBM-201〕

Driver card temperature Take one of among theis 75°C or less, andfollowing measures：
MDR temperature is
95°C or less・ Turn CN2#4 (INPUT1)
OFF and ON

Thermal error

Driver card temperature
is 85°C or more, or MDR
temperature is 110°C or
more

MDR not connected

MDR connectors
removedLock error

MDR has been locked
during the transfer
surface switching

Eliminate the causeof lockLow voltage error

The voltage has been
17V or less for one
second, or the power
connector is connected
improperly

Supply a voltage of 17Vor more, or properly
connect the power
connector again

Fuse blown

Driver card fuse blown

Replace the drivercard

Connect the MDR
connectors

・ Turn CN2#5 (INPUT2)

LED2 (orange) details

LED2（orange）

OFF and ON

・ Turn CN2#4 (INPUT1)
and CN2#5 (INPUT2)
OFF and ON

Refer to P.26
Mounting driver cards

Description
No teaching setting/During teaching operation/When the transfer surface isbeing switched
Horizontal surface standby/Tilted surface standby

Installation / Wiring

LED3

Control / Operation

LED1

Maintenance and inspection

Error details

Even if inputting the signal to CN2#4 and #5, but the signal output from CN2#1 and #2
does not change, the following errors have been assumed to occur. Errors can be
distinguished by the LED display.

Appendix[HBM-201] forswitching the transfer
surface

Safety precautions

9. Maintenance and inspection

T-RAT-S User Manual

45

If any abnormalities are found, such as damaged parts, immediately take actions,
including replacement with new parts.

Roller forhorizontal transfer Idler（φ38）

Roller drive belt
Tilt transfer belt

Replacement procedure

PM500FE-60-377-D-024-JW-VG
ARI-38-374-JX-VG-OS for T-RAT

Idler（φ50）

ARI-50-377-JH-VG

drive belt（φ38-φ38）

2PJ302drive belt（φ50-φ38）

2PJ256

Tilt transfer belt

TF-10 L1142 W19① Turn off the power of all connecting devices.

【Important】 ・Shut off the power switch, leave for three minutes or more, anddischarge electricity inside the DC power supply equipment.
・Post warning labels so as to prevent unauthorized persons
from turning on the power.

② Wear protective equipment, such as gloves.

【Important】 Depending on sections and/or parts to be repaired/replaced, youneed to rotate rotation positions by hand, or touch them, or gethands close to them. Therefore, take appropriate measures toprevent from hands getting caught and/or stuck.

Installation / Wiring

Horizontal transfer (roller)
MDR

Model of replacement parts

Control / Operation

Replacement parts

Maintenance and inspection

Repair/replacement
parts list

Structures

・Prepare parts to be replaced with in advance.
・For repair/replacement of parts other than those mentioned below, contact us.

Appendix

9-2.
Beforereplacement work

Safety precautions

9. Maintenance and inspection

46

T-RAT-S User Manual

9. Maintenance and inspection
Safety precautions

Necessary tools

19

7

9-3.
Replacement ofhorizontal transfer
rollers/roller drive belts

13

19mm wrench

Slotted screwdriver

When lifting, hold the frames with mounting holes attached, or the bottom of thisproduct.
Do not hold the moving parts, such as rollers, belt transfer parts, or lifting sections.
Idler（φ50）

Idler（φ38）
Cover
between rollers

Maintenance and inspection

Control / Operation

7mm T-BOX wrench

Cover on the sideof the V-ribbed pulley
V-ribbed pulley

Horizontal transfer MDR

Power cable

1. Remove the covers between rollers.
Pull the covers between rollers to the side of the V-ribbed pulley.
※One side of the cover between rollers does not need to be removed dependingon roller/roller drive belts.
2. Remove the cover on the side of the V-ribbed pulley.

Appendix① Removing covers

Installation / Wiring

Structures

7mm / 13mm T-BOX wrench

T-RAT-S User Manual

47

Remove the horizontal transfer MDR → idler（φ38）or the idler（φ50）→ idler（φ38）
from the edge of the module, to the position where the roller or drive belt to be
replaced can be removed.
※All parts do not need to be removed depending on the horizontal transfer MDR/idler/
drive belts to be replaced.

Removing thehorizontal transfer MDR

Loosen the mounting bracket on the side of the power cable, and remove the cablefrom the cable clip first.

Structures② Removing horizontaltransfer MDR/idlers/
drive belts

Safety precautions

9. Maintenance and inspection

Spring loaded
shaft

1

4

19mm wrench
Mounting bracket

2

Removing the idler（φ50）

Maintenance and inspection

Remove the cable from the cable clip

Rollers without power cables are idlers.
Drive belt

2

Spring loaded
shaft

1

Removing the idler（φ38）

Remove using the 13mm T-BOX wrench.
Drive belt

3

2
1

Appendix3

Control / Operation

Installation / Wiring

Drive belt

T-RAT-S User Manual48

Mount in the reverse order of removal, while passing drive belts through rollers.
※For the mounting groove position for drive belts, refer to P.48.

After mounting, secure the roller MDR power cable to the cable clip.
Drive belt

Installation / Wiring

Mounting thehorizontal transfer MDR

Spring loaded shaft

Structures

CAUTION

Check that the spring loaded
shafts of the horizontal transfer
MDR/idler have not beenpressed down after mounting.
Failure to follow this could
result in malfunction.

Drive belt

（PJ256）

CAUTION
Spring loaded
shaft

1

（PJ302）（PJ256）

Control / Operation

2（PJ256）

4

30N･m

3

Maintenance and inspection

19mm
wrenchCable clip

Mounting the idler（φ50）
Drive belt

CAUTION（PJ256）

Spring loaded
shaft

1

2
Slottedscrewdriver

Mounting the idler（φ38）

Mount using the 13mm T-BOX wrench.
※ Drive belts of PJ256 (2PJ256) are used for the horizontal transfer MDR, and those of
PJ302 (2PJ302) are for idler(φ38) .

Drive belt ※12 〜 15N･m
No springloaded shaft
on attaching
side

1
2
3

Appendix③ Replacing/mounting
horizontal transfer
MDR/idlers/drive belts

Safety precautions

9. Maintenance and inspection

49

T-RAT-S User Manual④ Adjusting mounting
groove positions
for drive belts

For mounting groove positions for drive belts, refer to the figure below, and adjust themby turning rollers by hand.
●Coordinating the horizontal transfer MDR with idlers (φ38) ・・・・・・・・PJ256（2PJ256）●Coordinating the idler (φ50) on the edge of the module with idlers (φ38) ・・PJ256（2PJ256）●Coordinating the idlers (φ38) with each other ・・・・・・・・・・・・・・PJ302（2PJ302）
PJ302（2PJ302）

PJ256（2PJ256）

Skip one groove,and put over two
grooves

Drive belt is put in the different
groove position of VG pulleys※Put the drive belt at the same groove position of adjacent
V-ribbed pulley.

Cover on the sideof the V-ribbed pulley

Idler（φ50）

Appendix⑤ Mounting covers

Control / Operation

2

Put over two
grooves from theedge

Maintenance and inspection

1

Installation / Wiring

Structures

PJ256（2PJ256）

Safety precautions

9. Maintenance and inspection

Cover
between rollers

Idler（φ38）

Horizontaltransfer MDR

V-ribbed pulleyPower cable

Wider side

Cover
between rollers
Bent part

1. Mount the cover on the side of the V-ribbed pulley
2. Mount the covers between rollers.
※Put them under drive belts from the side of the V-ribbed pulley.
※Align the wider side of covers between rollers with the side of the V-ribbed pulley.
Mount so that the bent part faces the MDR roller or idler (φ50).
※Mount the covers between rollers horizontally to rollers.

50

T-RAT-S User Manual

Necessary tools

0

2

3

4

A

5

13

Phillips headscrewdriver（No.2）

Slottedscrewdriver・Loosen nuts used to secure idlers before
replacing the tilt transfer belt, and adjusting
the belt tension.
・Remove the horizontal transfer MDR, or
idlers from the edge of the module to theside of nuts.
※All covers between rollers, as well as
all rollers do not need to be removed
depending on tilt transfer belts to be
replaced.

Belt tension
meter

Ammeter
Structures

10mm / 19mm
wrenchIdler（φ50）
Idler（φ38）

V-ribbed
pulleyBelt
cover

Rotation
direction of thetilt transfer belt

Horizontal transfer MDR

Power cable

Maintenance and inspection

Loosen countersunk screws (at three positions)of the belt cover on the thread where the belt
is to be replaced, and remove the belt cover.
Belt cover② Removing
horizontal transfer
rollers/roller belts(refer to P.46, P.47)

Refer to (1) and (2) in “9-3. Replacement of horizontal transfer rollers/roller drive belts”,③ Replacing
tilt transfer belts

1. Loosen nuts of the idler for belt tension
adjustment, and remove the tilt transfer belt.

and remove the horizontal transfer MDR/idler/drive belt to the position where the tilttransfer belt to be replaced can be removed.

10mm wrench
Idler for belt tension
adjustment

2. Mount a new tilt transfer belt, paying careful attention to the arrow direction in the figures below.
※Mount the tilt transfer belt so as not to interfere with the plates, etc. on which idlers havebeen mounted.
Rotation direction of the tilt transfer belt

Tilt transfer MDR

Idler for belt tension
adjustment

Installation / Wiring

77mm / 13mm
T-BOX wrench① Removing belt covers

1

1

19

Control / Operation

10

Rotation direction of the tilt transfer belt

Tilt transfer MDR

Idler for belt tension
adjustment

Appendix

9-4.
Replacement oftilt transfer belts

Safety precautions

9. Maintenance and inspection

51

T-RAT-S User Manual

Nut tightening torque for theidler for belt tension adjustment：5.4N･m

Idler for belt tension
adjustment

2. Run M1: MDR for tilt (belt) transfer, and perform running so as to have the tilttransfer belt settle in place.
Check the reference tension value below when the tilt transfer belt has been
settled, and adjust the tension using the idler for belt tension adjustment.

Reference tension : 40 to 50N·m※For details on how to use belt tension meters,
refer to the user manuals provided by each belttension manufacturer.

《Tension confirmation positions using belt tension meters》
Size AMDR fortilt (belt) transfer

Size BMDR fortilt (belt) transfer

Size CMDR fortilt (belt) transfer

3. Measure the current value when the MDR for tilt (belt) transfer operates without load,and confirm that it meets the following value.
※Measure the current value on the side of the power input on M1: driver card for tilt (belt)transfer.

Current value of MDR for tilt (belt) transfer : 0.65 to 1.15A

Structures

1. After replacing the tilt transfer belt, check that the tilttransfer belt has not interfered with the plates, etc.
on which idlers have been mounted. Then, tighten
idler nuts by applying the tension to temporarily secure.

Installation / Wiring

When the belt tension is too strong, the MDR becomesoverloaded, which could result in malfunction. When the belttension is weak, belt slipping and/or winding could result ininability to transfer.

Control / Operation

Adjust the belt tension using the idler for belt tension

CAUTION adjustment, and check it using the belt MDR current value.

Maintenance and inspection

After replacing tilt transfer belts, make sure toadjust the tension.

Appendix④ Adjusting the tension oftilt transfer belts

Safety precautions

9. Maintenance and inspection

52

T-RAT-S User Manual

Refer to (3) and (4) in “9-3. Replacement of horizontal transfer rollers/roller drive belts”,
and mount the horizontal transfer MDR/idler/drive belt.

⑥ Mounting belt covers

Mount the belt cover using countersunk screws at three positions. (Tightening torque: 1.7N·m)※Make sure to pass the belt through on the belt cover in places where the tilt transfer belt is
exposed.
Tilt transfer belt

Refer to (5) in “9-3. Replacement of horizontal transfer rollers/roller drive belts”, andmount the covers between rollers, and on the side of the VG pulley.

9-5.
Confirmation
after repair/replacement

After repair/replacement are complete, confirm the following points before starting thetrial run.
1．Check that roller drive belts have been mounted in correct groove positions.
2．Check that there is no friction between the moving parts, or between the moving
and fixed parts.
3．Check that screws/covers removed once have been securely mounted again.
Also, check that there are no parts you have forgotten to mount.

Appendix

Maintenance and inspection⑦ Mounting covers
between rollers,and on the side of the
VG pulley(refer to P.49)

Control / Operation

Installation / Wiring

Belt cover

Structures⑤ Mounting rollers forhorizontal transfer
and roller belts(Refer to P.48, P.49)

Safety precautions

9. Maintenance and inspection

Maintenance and inspection

Appendix
Appendix

Control / Operation

Installation / Wiring

Structures

Safety precautions

53
T-RAT-S User Manual

T-RAT-S User Manual

54

Appendix■ TrayMaximum weight

30kg (20kg for W615)

Material

Tray, cardboard, etc.

Size

A

415mm ※

W300×L300 〜 W400×L600mm

B

515mm ※

W300×L300 〜 W500×L600mm

C

615mm ※

W300×L300 〜 W600×L600mm

Structures

T-RAT main unit
specifications

Safety precautions

Appendix 1.
Product specifications※Between frames● Values of the tray size and weight are reference only, since they may change depending on tray conditions.

■ SpeedTransfer ※speed

Roller

61.7 m/min（Nominal speed of: 60m/min type）

Belt

17.4 m/min（Nominal speed of: 17m/min type）■ Installation
environment

Transfer conditions■ Productweight■ Throughput

Voltage specifications

24V DC±10%

Rated current

2.7A

Ambient temperature

0 to 40ºC (no freezing)Ambient humidity

90%RH or less (no condensation)

Altitude1,000m or less

Atmosphere

No corrosive gas

Vibration

0.5G or lessInstallation location

IndoorMounting surface tilt (inclination)

0.5% or lessDegree of contamination

2 （according to the definition of IEC60640-1, UL840）

Size

Weight

A

43kg

B

46kg

C

49kg

Maintenance and inspection■ Power
supplyControl / Operation※The above shows the transfer speed when trays are not placed on belts and rollers with SW1#5 ON / SW5: 9 specified on CB-016.

800 cases/hour

Appendix〈 Transfer conditions 〉・Case weight: 30kg
・Case size: 370×470mm
・T-RAT size: A・Transfer speed setting: Tilt transfer 17.4m/min / Horizontal transfer 61.7m/min
・Load: Horizontal transfer / Discharge: Tilt transfer
・Load from the point when cases stopped※Values are only references based on our measurement and are not guaranteed.
※The throughput depends on the size, material, bottom status of trays, and/or transfer speed.

Driver card
specifications

1. For transfer run (For horizontal transfer: 1 unit, for tilt transfer: 1 unit)
CB-016□6

Model（□=N：NPN, P：PNP）

2. For switching the transfer surface x 1 unit
HBM-201F□

Model（□=N：NPN, P：PNP）

Power supply voltage

24V DC±10%Power supply voltage

24V DC±10%

Rated voltage

24V DC

Rated voltage

24V DC

Static current

0.03A

Static current

0.06A

Starting current

4.0A

Starting current

3.7A 〜 4.4A

Peak current

20A (1ms or less)

Peak current

20A (1ms or less)Power connector

0.50 〜 1.5mm2 Note)（AWG：20 〜 14）Power connector

0.50 〜 1.5mm2

Note)

（CN1）
Wire
diameter Control connector 0.08 〜 0.5mm2 Note)（AWG：28 〜 20）（CN2）（AWG：20 〜 14）
（CN1）
Wire
diameter Control connector 0.08 〜 0.5mm2 Note)（AWG：28 〜 20）（CN2）Time from RUN signal
input to motor starting

15msec or lessProtective function

Incorrect wiring protection
Built-in 7A fuse

Protective function

Incorrect wiring protection
Built-in 6.3A fuse

Thermal protection

Driver card 85℃
Motor 110℃

Thermal protection

Driver card 95℃
Motor 105℃

Current limitation

4.0A

Current limitation

4.0A

Operatingenvironment

Operatingenvironment

Ambient
temperature
Ambient
humidity

0 to 40ºC (no freezing)

Atmosphere
Vibration

No corrosive gas
0.5G or lessInstallation location

90%RH or less (no condensation)

IndoorNote) Applicable wires to connectors included as standard

Installation / Wiring● Depending on the bottom shape of trays, they may not be transferred normally, even if they are within the above size range.

Ambient
temperature
Ambient
humidity

90%RH or less (no condensation)

Atmosphere
Vibration

No corrosive gas
0.5G or lessInstallation location

0 to 40ºC (no freezing)

IndoorNote) Applicable wires to connectors included as standard

T-RAT-S User Manual

55

Metal partson the product

CAUTION

Hands may get injured by metalparts of the product

When working, wear protective
equipment, such as gloves

Installation

Carry

No particularlocation

CAUTION

Carrying the heavy load alone
may result in damage to themain machine unit, and/or injury
to the body

When carrying, have morethan one person hold andsupport the bottom

3

Installation

Carry/InstallNo particularlocation

CAUTION

Dropping the product or letting
it fall when carrying and/or
installing may result in damage
to the main machine unit, and/or
injury to the body

Check safety of installation
location in advance, and wear
protective equipment, such asprotective glasses, footwear,
and/or gloves, when working

4

Operation

Trial runNo particularlocation

CAUTIONAt the trial run by the single unit,
trays may flow to this product

Stop the surrounding conveyor
operation before starting
operation

Having carefully
read the user
Gaps between the
manual, andmoving parts,
WARNING
having fullor moving andfixed parts
knowledge of
all the contents

Workers’ fingers and/or hands
may get stuck in gaps between
the moving parts, or moving andfixed parts of the main unit

・Surround the product using
safety fences or covers toprevent workers fromapproaching during operation
・Put additional covers overgaps in this product, andeliminate unsafe gaps.

Installation

2

5

Operation

All during
operation

6

Operation

All during
operation

Top panel ofthe product

CAUTION

Workers may step on the main
unit and lose their footing
Or fall down due to movement of
the unit

Keep workers informed
thoroughly about the prohibitionof stepping on the machine

7

Operation

All during
operation

No particularlocation

CAUTION

If problems occur, trays may
collide with each other, and pop
out of the equipment

Surround the product using
safety fences, or covers, toprevent trays from popping out

8

All during
Duringmaintenance maintenance/inspection /inspection

No particularlocation

WARNING

During parts replacement, the tilttransfer section that stops under
the tilt transfer status may fall,
and workers’ fingers and/or hands
may get stuck

Lower the tilt transfer section
completely, or remove it fromthe main unit, and replace parts
under safe conditions

Power supply part
WARNINGto the product(driver card)

Persons turning on the power
without notice may result in
unexpected operation of the
product, and/or injury of workers

When more than one person
is working together with the
product, determine the person
who turns on the power

Workers’ fingers and/or hands
may get stuck in the productWear protective equipment,such as protective glasses,
footwear, and/or gloves,when working

DuringAll during

9 maintenance maintenance/inspection /inspection
DuringAll during

No particularlocation

10 maintenance maintenance/inspection /inspection

WARNING【Seriousness of harm】
DANGER: Indicates that there is a high possibility that severe injury or even death may result if protective measures have not been taken
WARNING: Indicates that there is a possibility that severe injury or even death may result if protective measures have not been taken
CAUTION: Indicates that there is a possibility that minor injury may result if protective measures have not been taken

Residual risk MAP

No.1

CAUTION

No.6

No.5

No.9

WARNINGWARNING

Emergency
stop switch
This product

CAUTION

BreakerDCpower supply
unit

Single phase
100V/200V

Residual risk for which location on the machine has notbeen identified

No.2

CAUTION

No.7

CAUTION

No.3
No.4

CAUTION

No.8

WARNINGCAUTION

No.10

WARNING

Structures

Unpack/Carry1

Examples ofassumed measures

Remaining risk factors

Installation / Wiring

Seriousnessof harm

Work

Control / Operation

Qualifications/education
required for work

Locations on
machineNo. Operation
stage

Maintenance and inspection

Residual risk list

Appendix

Appendix 2.
Residual risk list/MAP

Safety precautions

AppendixTechnology for tomorrow

ITOH DENKI CO.,LTD.
■ Headquarters: Itoh Denki Co.,Ltd.
1146-2, Asazuma-Cho, Kasai, Hyogo 679-0105
Phone: +81 (0)790 47 1225 Fax: +81 (0)790 47 1328
www.itohdenki.co.jp■ Europe, Middle East, Africa: Itoh Denki Europe SAS
Phone: +33 (0)4 50 03 09 99 Fax: +33 (0)4 50 03 07 60
www.itoh-denki.com■ North & South America: Itoh Denki USA, Inc
Phone: +1 570 820 8811 Fax: +1 570 820 8838
www.itohdenki.com■ Asia: Itoh Denki Asia Limited
Phone: +852 2427 2576 Fax: +852 2427 2203
■ China: Itoh Denki Shanghai Company Limited
Phone: +86 21 6341 0181 Fax: +86 21 6341 0180
www.itohdenki.com.cn

http://www.itohdenki.co.jp
Specifications are subject to change without prior notice.

2-00K-2004