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Right Angle Transfer Module

F-RAT-NX75
Flat-Right Angle Transfer〈 User Manual 〉
For IB-E04F-FT

Read this manual before use
Thank you for purchasing the Right Angle Transfer Module(hereinafter referred to as “this product”).

Make sure to read this manual carefully before using, and start
using only after you have understood all the product’ s functions,safety information and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.
A PC application “Itoh Configurator E/IP (hereinafter referred to as “ICE”)” and its user manual arenecessary for IB-E04F-FT setting and programming.
Contact us for the application and user manual.

ITOH DENKI

ModuleNo.616

Features

F-RAT-NX75 User Manual

2

1. Introduction
FeaturesFeatures of this product・ This product is a module to divert at a right angle without changing its level, andthere is no impact on the trays.
・ All-electric control. No pneumatics, which do not require compressor.

Operation description(when diverting at aright angle)
Load

Switch to the diverting
direction

Discharge

Switch to the straightdirection

Disclaimer

3

F-RAT-NX75 User Manual

1. Introduction
Disclaimer

This product is designed as a general industrial device. Do not use for otherapplications. We do not take any responsibility for any damage that may result fromthe disregarding of these warnings.
Also, in the event that an accident results from the use of this product, we do notcompensate for any damage, including abnormalities of equipment, connection
devices, and/or software, any damage resulting from malfunctions, and/or any othersecondary damage.

Notes on industrial
property rights

There are some examples of parts that need to be prepared by customers, as
explained within this manual. However, this does not provide any guarantee against
the existence of any rights, such as our industrial property rights, or those of othercompanies, in advance.

Notes on technicalsupportWe respond to technical inquiries based on the contents described within this manual,and on this product within the range of general items for this product unit withstandard specifications, and for the options prepared by us.
There are some descriptions in this manual, about parts, equipment, and wiring
arranged by customers, as well as the controls and operation under suchcircumstances. However, these are not included in the guaranteed operating range
and/or support.
When in use, please check and perform the aforementioned based on yourresponsibility according to operation.

About the risk categoryof this system

This product is intended to comply with the risk category 2＊2 or lower as defined in
EN954-1＊1. It does not comply with purposes beyond risk category 3 or higher.

About installation
environment

This product is not equipped with special dust proof/waterproof countermeasures, andis intended to be used in environments of “Pollution Degree 2”＊1, as defined in
IEC60664-1＊2.
For this reasons, if users install this product in an environment that requires dust
proof/waterproof treatments, they need to add necessary countermeasures, andcheck the performance based on their responsibility.

＊1: European machinery safety standards＊2: This indicates that even though events that would result in serious injury occur infrequently underassumed risk environment, there is a high probability to avoid danger if you observe the safetycontents described in this manual.

※1: Insulation coordination for equipment within low-voltage supply systems - Part 1 of the International Standard.
※2: Non-conductive pollution will occur, but it is assumed that condensation will happen to generate conductive property
temporarily.

About description of
the product・In this manual, F-RAT-NX75 is described as F-RAT, and F-RAT-NX75 and F-RAT
are described separately, when needed.
・Depending on the signal type (NPN/PNP) specified by customers, different modelsof control driver cards are supplied as being the standard for this product.
Signal input/output type

Included driver card model

NPN

PNP

IB-E04F-N-FT（1）IB-E04F-P-FT（1）HBM-201BN（1）HBM-201BP（1）In this manual, IB-E04F-N-FT and IB-E04F-P-FT are described as IB-E04F-FT,and HBM-201BN and HBM-201BP as HBM-201. Also, IB-E04F-N-FT and
IB-E04F-P-FT, as well as HBM-201BN and HBM-201BP are described
separately, when needed.

Procedures from installation to operation

F-RAT-NX75 User Manual4

2. Procedures from installation to operation
Procedures frominstallation to operation
Read this manualStart using only after you have understood all the product’ s functions, safety
information, and precautions.

Advance preparation

Prepare the 24V DC power supply, such as DC power supply units.
Prepare a PC / Install the application

Product check

Open the package, and check the model, specifications, voltage, etc.
Check accessories.

Installation

P.21 〜

P.35 〜

Install the F-RAT main unit.

WiringP.15 〜

Mount driver cards.
Connect the F-RAT and driver cards.

P.37 〜

Connect power and signal cables to driver cards.
Perform settings of driver cards.
Connect to power supply units.

Control
Perform control (programming).

P.44 〜

Perform inspection before operation.

P.67 〜Start-up inspection

Some errors have been found.

Maintenance/Inspection

Yes

No
Perform maintenance and inspection
based on corresponding parts.

Yes
Troubleshooting

Have the problems been solved?

No

Take appropriate measures basedon the corresponding symptoms.

Run operation.

P.70 〜

P.76 〜INDEX

5

F-RAT-NX75 User Manual

3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection

4. Advance preparation…… 14

5. Product check…… 19

6. Structures…… 23

7. Installation/Wiring7-1. Before installation
7-2. Installation
7-3. Wiring

…… 25
…… 26
…… 35
…… 37

8. IB-E04F-FT settings
8-1. Setting preparation
8-2. Property settings

…… 43
…… 45
…… 48

9. Control/Operation
9-1. Creating the ladder logic
9-1-1. Switching the transfer direction
9-1-2. Changing the speed
9-2. Basic operation
9-2-1. Switching the transfer surface
9-2-2. About the initial position setting (teaching) of the transfer surface
9-3. Program example
9-4. What to do before operation

…… 52
…… 54
…… 58
…… 58
…… 59
…… 64
…… 65
…… 66
…… 67

10. Maintenance/Inspection
10-1. LED indication
10-2. Checking and releasing errors
10-3. Before replacement work
10-4. Replacement of MDR for roller transfer/idlers/roller drive belts
10-5. Replacement of the carrier wheel cassette

…… 69
…… 70
…… 74
…… 76
…… 78
…… 83

11. Troubleshooting…… 85

Appendix

…… 89
…… 90
…… 91
…… 94

Appendix 1. Product specifications
Appendix 2. Replacement parts/Options
Appendix 3. Residual risk list/MAP

Advance preparation

…… 6
…… 8
…… 10
…… 11
…… 11
…… 12
…… 12

Product check3. Safety precautions

Structures

4

Installation/Wiring……

IB-E04F-FT settings

2. Procedures from installation to operation

Control/Operation2

Maintenance/Inspection……

Troubleshooting

1. Introduction

Appendix

INDEX

Safety precautions

2. Procedures from installation to operation

3. Safety precautions

3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection

IB-E04F-FT settings

…… 8
…… 10
…… 11
…… 11
…… 12
…… 12

Control/Operation

3-1. General precautions

Maintenance/Inspection

For parts names in sentences, refer to 6. Structures (P.24).

Troubleshooting

3. Safety precautions

Installation/Wiring

Structures

Product check

Advance preparation

Safety precautions

F-RAT-NX75 User Manual

Appendix6Danger level

7

F-RAT-NX75 User Manual

CAUTION

This indicates a high possibility that injury, or only
property damage may result.

■ The type of precautions is categorized as the following symbols and explained
below.
This symbol indicates a reminder which users should pay
attention to.

Advance preparation

This indicates a high possibility that severe injury oreven death may result.

IB-E04F-FT settings
Control/Operation
Maintenance/Inspection

This symbol indicates forced operations that users should
always perform.

Installation/Wiring

This symbol indicates operations that are prohibited.

Troubleshooting

Symbol explanation

WARNING

Product check■ The degree of hazard and/or damage that may result if a user disregards thedescription and operates the product improperly is caregorized as the following
symbols and explained below.

Structures

To prevent hazards to users and/or others, and/or damage to property in advance, theimportant precautions to be followed securely is described below.

Appendix

Danger level

Safety precautions

3. Safety precautions

General precautions

8

F-RAT-NX75 User Manual

When using the product in places where serious accidents
and/or damage may possibly occur, install backup and/or
fail-safe functions systematically.
Failure to follow this could result in the inability to control this product due
to driver card malfunction, which could lead to serious accidents.

CAUTION
Do not apply heavy loads to this product, such as stepping on it.

Advance preparation

Failure to follow this could result in explosion, fire, electric shock and/or
injury.

Product check

Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.

Structures

WARNING

Failure to follow this could result in fire and/or electric shock due to cabledamage.

Never remodel the product and/or driver cards.
Failure to follow this could result in serious accidents. We assume no

responsibility for remodeled products.

Make sure to attach ground wires to this product and the DC
power supply unit.
Failure to follow this could result in electric shock if any malfunction or leakage
occurs.

Do not touch the product when it has just stopped operation.

IB-E04F-FT settings

Do not forcibly bend and/or pull cables.
Also, do not put heavy materials on cables, or do not get themstuck between cables.

Control/Operation

Failure to follow this could result in them getting caught and/or stuck.

Maintenance/Inspection

Do not come into contact with the moving parts, such as thecarrier wheels, rollers, or lifting sections, and/or allow clothes toget close to them.

Installation/Wiring

Failure to follow this could result in people falling and/or malfunction.

Do not put water and/or oil on the product, and do not transfer
wet and/or oily trays.
Failure to follow this could result in electric shock, and/or malfunction.

Do not apply strong impact and/or excessive force to the
product, such as hitting it with objects, or dropping it. Also, do
not use the equipment if strong impact has been applied, and/or
if the appearance has become deformed.
Failure to follow this could result in malfunction due to applied impact.

Troubleshooting

Failure to follow this could result in burns.

Appendix

3-1.
General precautions

Safety precautions

3. Safety precautions

General precautions

9

F-RAT-NX75 User Manual

Do not use in a way exceeding the range of the productspeciﬁcations.
Failure to follow this could result in malfunction, ﬁre, and/or injury.

Turn oﬀ the power supply to the product before moving and/or
installing the product, and performing maintenance andinspection (excluding those during operation).
Working while the power is on could result in accidents due to unexpected
operation.

Observe the safety regulations required for installation locations,
and/or products in use.
Securely wire each cable to connection parts.

Advance preparation

Failure to follow this could result in unexpected accidents.

Product check

Stop operation when abnormal sound is heard during operation.

Structures

CAUTION

Turn on the power in order of external control devices, and thenthe product.
Turn oﬀ the power in order of the product, and then external
control devices.
Turning on/oﬀ the power in the wrong order could result in malfunction.

Do not unplug power and/or signal cables during operation.
Also, do not run/stop this product by the power supply.
(Use the signal.)
Failure to follow this could result in malfunction.

Do not forcibly rotate the MDR at times other than maintenanceand inspection.
Failure to follow this could result in damage to driver cards, and/or their lifetime
to be signiﬁcantly shortened.

Do not turn oﬀ the power during transfer (during MDR rotation).

IB-E04F-FT settings

Carefully check the output circuit.

Control/Operation

LED or Pull-up/Pull-down circuits implemented in the output
circuit of control devices could result in unexpected operation.

Maintenance/Inspection

Failure to follow this could result in malfunction due to noise generation.

Troubleshooting

Do not turn on/oﬀ relays and/or contactors near power cables,
signal cables, and/or driver cards.

Installation/Wiring

Improper wiring could result in electric shock and/or malfunction.

Failure to follow this could result in malfunction.
Appendix

3-1.
General precautions

Safety precautions

3. Safety precautions

Precautions on installation

10

F-RAT-NX75 User Manual

WARNING
In principle, have two or more persons work when carrying
and/or installing the product as it is a heavy load.
When hoisting this product, never enter the area under thesuspended load.
When hoisting, use appropriate hoisting equipment, and pay special
attention to prevent the balance of the suspended load from being lost
and/or falling. Also, have only qualified workers conduct the operation.
Improper hoisting could result in serious accidents.

Do not hoist this product with goods loaded.
Failure to follow this could result in objects falling.

CAUTION
When handling, wear protective equipment, such as gloves.
Since this product consists in large part of metal, careless handling could resultin hands getting injured.

Make sure to use the recommended tightening torque to tighten
bolts for installing the F-RAT main unit and/or fastening screws ofdriver cards.
Failure to follow this could result in bolts and/or screws loosening, and/or
malfunction.

Check the corresponding installing direction to theloading/discharging sides before installing.
Failure to follow this could result in objects/body parts getting caught and/or
stuck.

Advance preparation
Product check
Structures

3-2.
Precautions on
installation

Installation/Wiring

When disposing of the product, make consigning contracts withlicensed industrial waste disposers, and consign the disposal tothem.

IB-E04F-FT settings

Make sure to perform the start-up inspection, and check thatdevices are free from any abnormalities, and that safety
equipment functions correctly before using the product.

Control/Operation

Failure to follow this could result in injury, accidents, and/or damage due to load
collapse.

Maintenance/Inspection

Do not turn on the power when trays are unstable.

Troubleshooting

CAUTION

Appendix

3-1.
General precautions

Safety precautions

3. Safety precautions

Precautions on wiring

11

F-RAT-NX75 User Manual

CAUTION
Perform wiring when the power is shut off.
Failure to follow this could result in electric shock and/or accidents due to
unexpected operation.

When attaching or removing connectors, turn off the power first,
securely hold connectors, and perform operation.
Also, do not apply excessive force to the driver card connection
parts, such as obliquely attaching or removing connectors.
Failure to follow this could result in electric shock, malfunction, and/or accidents
due to unexpected operation.

Securely attach connectors to the driver card connection parts.
Improper wiring could result in electric shock and/or malfunction.

Perform wiring to connectors so that cables make secure contact
with connectors.
Barb lines from the cable core could result in heat generation and/or ﬁre due tochanges of contact resistance, and/or short circuit with the adjacent contact.

3-4.
Precautions related tocontrol

CAUTION
Do not change switch settings for HBM-201.
Failure to follow this could result in malfunction, and/or accidents due to
unexpected operation.

Do not turn the driver card switches with excessive force.
Failure to follow this could result in malfunction.

Advance preparation
Product check
Structures

3-3.
Precautions on wiring

Installation/Wiring

Do not change SW401 on IB-E04.
(All switches #1 to #4 are OFF: Factory settings)

IB-E04F-FT settings

If necessary warning/caution labels become hidden after installing
fences, affix again on places where they can be seen.

Control/Operation

For example, mount guide rails on the conveyor frames.
Failure to follow this could result in workers getting injured by trays popping out of
the equipment.

Maintenance/Inspection

Take appropriate measures to prevent trays from popping out of
the equipment.

Troubleshooting

CAUTION

Appendix3-2.
Precautions on
installation

Safety precautions

3. Safety precautions

Precautions related to operation

12

F-RAT-NX75 User Manual

Failure to follow this could result in injury due to unexpected operation, such asgetting caught and/or stuck.

When operating this product at the start-up inspection, takeappropriate measures to prevent ﬁngers from getting stuck
and/or caught in carrier wheels and/or rollers.
Also, get ready to shut oﬀ the power in the event that somethingshould happen.
Failure to follow this could result in accidents/injury by getting caught and/or
stuck.

If any abnormalities are found at the start-up inspection, makesure to take countermeasures before the trial run.
Failure to follow this could result in damage and/or malfunction.

3-6.
Precautions onmaintenance andinspection

CAUTION
If any abnormalities are found, do not use this product until thecauses have been eliminated completely .
Using this product with unattended abnormalities could result in not only
damage to the devices, but also unexpected accidents.

Have specialists (or people who have suﬃciently acquired skills)
perform maintenance and inspection under instructions bymanagement supervisors.
At the time of repair and replacement work, turn oﬀ the power toall connecting devices.
To prevent wraparound for the power circuits and/or signals, shut oﬀ the power,
wait a suﬃcient amount of time, and discharge electricity inside the DC power
supply equipment.

At the time of maintenance and inspection, post warning labels
so as to prevent unauthorized persons from turning on the power.
Failure to follow this could result in malfunction and/or unexpected accidents.

Advance preparation
Product check

At the start-up inspection, shut oﬀ the power, and perform
inspection.
(excluding inspection to be performed when operating this product.)

Structures

Failure to follow this could result in hands getting injured by metal parts.

Installation/Wiring

At the start-up inspection, wear protective equipment, such as
gloves.

IB-E04F-FT settings

Make sure to perform the start-up inspection before starting
operation.

Control/Operation

Failure to follow this could result in damage and/or malfunction.

Maintenance/Inspection

Do not forcibly move trays when they are placed on the carrier
wheels.

Troubleshooting

CAUTION

Appendix

3-5.
Precautions related tooperation

Safety precautions

3. Safety precautions

Precautions on maintenance and inspection

13

F-RAT-NX75 User Manual

Before the trial operation after repair/replacement,· Check that the roller drive belts have been mounted properly.
· Check that there is no friction between the moving parts, or
between the moving and fixed parts.
· Check that screws/covers previously removed have been
securely mounted again.
· Check that all parts are installed.
Failure to follow this could result in malfunction and/or unexpected accidents.

Make sure to prepare repair/replacement parts designated by
ITOH DENKI.
Using parts other than those designated by ITOH DENKI could result in
malfunction.

Advance preparation
Product check

Pay attention not to get caught and/or stuck. Failure to follow this could result ininjury.

Structures

Depending on sections and/or parts to be repaired and/or
replaced, they need to be rotated and/or lifted by hand.

Installation/Wiring

Failure to follow this could result in malfunction and/or unexpected accidents.

IB-E04F-FT settings

Do not disassemble sections and/or parts other than thosespecified.

Control/Operation

Failure to follow this could result in hands getting injured by metal parts.

Maintenance/Inspection

When repairing/replacing, wear protective equipment, such as
gloves.

Troubleshooting

CAUTION

Appendix

3-6.
Precautions onmaintenance andinspection

Safety precautions

3. Safety precautions

Maintenance/Inspection

Control/Operation

IB-E04F-FT settings

Installation/Wiring

4. Advance preparation

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

14

Appendix

4. Advance preparation

F-RAT-NX75 User Manual

Items to be prepared by customers

15

F-RAT-NX75 User Manual

Breaker

F-RAT main unit

Emergency
stop switch

IB-E04F-FT

HBM-201
01

24V DC power unit

Advance preparation

AC power
sourceSensors

Product check

Wiring image

Safety precautions

4. Advance preparation● 24V DC Battery

Operation■ Since F-RAT uses MDR for each of carrier wheel transfer, roller transfer,and drive switching (3 MDRs in total), it is not recommeded to use multiple
MDRs at the same time.
■ A switching power supply is recommended as the DC power supply (24V
DC±10%) for drivers.
■ Use a stabilized power supply that has an adequate capacity of 24V DC and
10A or higher and does not fluctuate due to load variation.
■ The power supply shall have a capacity larger than the rated value of thisproduct.
■ A transformer type power supply cannot be used.
■ Secure a voltage of 24V DC±10% at the power supply terminal of a driver card.
■ If the capacity of the power supply is less than the rated power of this product,
it may cause the supply voltage leading malfunction or damage.
Be sure to use the power supply with a capacity larger than the rated power ofthis product.
■ In addition, the power supply should not activate protection with peak current
30A for 1ms or below.
■ For the power supply unit, use an isolation type switching power supply
compliant with the safety standard (IEC60950-1 or UL60950-1) for Information
technology equipment.

Installation/Wiring
IB-E04F-FT settings● Switching power supply (24V DC/10A, 240W or more)

Control/Operation

Power supply equipment to supply 24V DC to this product

Maintenance/Inspection① 24V DC power supply

Before introducing this product, prepare the following devices separately.

Troubleshooting

Items to be preparedby customers

Appendix

adopt the number of inputs/outputs based on operation.

Structures【Important】 As for the sensor input, and input/output signals of driver cards,

Items to be prepared by customers

16

F-RAT-NX75 User Manual

Zone sensors to check the tray, and area sensors to check loading and discharging, etc.
Area sensor (Discharge)

Area sensor (Discharge)

F-RAT zone sensor

Advance preparation② Sensors

Safety precautions

4. Advance preparation

Transfer direction

Zone sensor
A sensor to detect the existence of trays within the zone

Area sensor

Term

A sensor to detect load and discharge of trays

Structures③ Wiring materials

Product check

Area sensor (Load)

Necessary for wiring of power and signal cables to driver cards.

1.25〜2.5m㎡（AWG：16〜12） 0.5〜1.5m㎡（AWG：20〜14）

Control connector

0.08〜0.5m㎡（AWG：28〜20）■ To select the current capacity of wiring materials, secure a high safety margin
based on the current value in the equipment to be used.
■ Longer wiring between the power supply unit and driver cards/controllers could
cause the voltage to decrease, resulting in malfunction and/or damage.

④ PC

PCs that meet the following requirements
・OS: Microsoft Windows 7 or later
・CPU: CPU core i5 or higher
・Memory: 4 GByte or more・Framework Ver 4.5 or higher
・CRT resolution: 1024×768 [XGA]・PCs in which data area has to be secured sufficiently
・Keyboard/Mouse (Touch operation unavailable)※If Framework has not been installed, install Framework Ver.4.5.
※If some problems resulting from other factors have been found,
it is possible we cannot address them in the specifications,depending on the contents. We appreciate your understanding.

⑤ LAN cable

Category 5e or more

IB-E04F-FT settings

Power connector

Control/Operation

HBM-201

Maintenance/Inspection

IB-E04F-FT

Troubleshooting

Driver card

Appendix

Connector

Installation/Wiring〈Available wire diameter for driver card connectors〉

Items to be prepared by customers

F-RAT-NX75 User Manual

17

A PC application “ICE” and its user manual are necessary for IB-E04F-FT setting andprogramming.
Contact us for the application and user manual.
■ Use ICE Ver1.1.4.0 or later.
IB-E04F-FT cannot be used with the version released before ICE Ver 1.1.4.0.
■ Illustrations and/or procedures shown below may partly differ depending on your PC.
In such cases, perform settings and operations to ensure the application will besafely installed of your own accord, and under your own responsibility.

Start the ICE setup

Product check

1 program.

Proceed to the

2 installation according

Structures

to the instructions on
the screen.

Click

Click to start

IB-E04F-FT settings※When the following screen is displayed
during installation, click “Yes”.

Clickinstallation is
4 Whencomplete, the ICE

Necessary when the installing location of the F-RAT main unit is far from that of the driver cards.
■ 12P extension cable：F-RAT〔M1 / M2〕― IB-E04F-FT〔MA〕
ACE-CBM-G0600

L= 600mm

ACE-CBM-G1200

L=1200mm(Male side)(Female side)

37.5

12P extension cable length

37

60 ±5
L

■ 10P extension cable：F-RAT〔M3〕― HBM-201
10P extension cable length

ACE-CBM-A0600

L= 600mm

ACE-CBM-A0850

L= 850mm

ACE-CBM-A1200

L=1200mm(Male side)(Female side)

32.5

Model

Troubleshooting

Click

Maintenance/Inspection

Control/Operation

icon will be displayedon the PC’ s desktop.

Model

Installation/Wiring

Accept the license agreement articles,
and click3 installation⑦ MDR extension cable(option)

Advance preparation

Installing the designated application

37■ Use extension cables of 1200 mm or less.
■ Securely insert each connector part.

60 ±5
L

Appendix⑥ Application

Safety precautions

4. Advance preparation

Items to be prepared by customers

F-RAT-NX75 User Manual18

X (Between frames)

35
21.3

2-M8
For hex. bolt M8Using plain water/
spring washer

4.5＊ For X dimensions (between frames) other than those mentioned above, contact us.

⑩ Emergency stop
equipmentThis product does not include the emergency stop equipment.
Customers must make sure to install it.
Install the emergency stop equipment on the side of the DC power supply unit towhich the power is supplied.
To this product

Emergency stop equipment
Emergency stop switch

Breaker

AC power
source24V DCpower supply⑩-1 Checking the breaker

Regarding facilities where this product is incorporated, check that a breaker withappropriate capacity for the 24V DC power supply unit has been installed. If abnormal
operation should occur, protection through the breaker could be effective.
Note that when using an earth leakage breaker, select one that is “inverter
corresponding”. Some inverter non-corresponding earth leakage breakers could resultin malfunction, since they may recognize high-frequency components of the switching
power supply as leakage.

⑩-2 Operation check

When the 24V DC power supply unit has been incorporated, check that the breakerand emergency stop switch can work properly. Perform operation following the trial
operation after checking them.
① Input to the DC power supply (single phase 100V/200V) is securely turned
ON/OFF when turning ON/OFF the breaker.
② Input to this product (24V DC) is securely turned ON/OFF when turning ON/OFF
the emergency stop switch.

Structures

Product check

48
19.8

For hex. bolt M8/using spring washer

Installation/Wiring2-∅9IB-E04F-FT settings

L

Advance preparation(mm)Control/Operation

X

400
500
600
700
800

Maintenance/Inspection

L

370
470
570
670
770

Troubleshooting

Size

6040 / 7540 / 9040
6050 / 7550 / 9050
6060 / 7560 / 9060
6070 / 7570 / 9070
6080 / 7580 / 9080

Appendix⑧ Stay(option)

Safety precautions

4. Advance preparation

Items to be prepared by customers

F-RAT-NX75 User Manual19

DC power supply unit⑪-2 Adding the MDR
power shutdown
circuit in the eventof a failure

In the event that a failure occurs, such as overload or abnormal temperature, IB-E04F-FT
will transmit the data of failure generation to external devices via the Ethernet
communications, as well as stopping the drive operation. However, it does not have the
MDR power shutdown function. Accordingly, if the MDR power needs to be shut down in theevent of a failure, as described in SW1 of the figure below, add the power shutdown circuit
using a PC, and shut down the power from these devices in the event of a failure.
When the communication function on the controller is not used, a failure cannot be detectedfrom the communication data. For this reason, to shut down the MDR power, independent
overload detection devices that have the power shutdown function need to be added outside
this product.

Ethernet communications

Ethernet

PC or PLC for control

Factory
AC power

Breaker

Emergency
stop switchPowersupplySW1
shutdown contact

IB-E04F-FT

DC power supply unit

■ At the time of power shutdown, not only the MDR power, but also the IB-E04FFT control power will be shut down.

Advance preparation

IB-E04F-FT

Product check

Overcurrent
protection

Structures

Emergency
stop switch

Installation/Wiring

Breaker

IB-E04F-FT settings

Factory
AC powerControl/Operation(Overvoltage Category-2)(Overvoltage Category-3)

Maintenance/Inspection

When overcurrent protection devices need to be installed to the DC power supply, somepower supplies that need to conform to the safety standards (UL60950-1, etc.) require
installation of the specified overcurrent protection device based on their specifications. In
such cases, make sure to install the specified overcurrent protection device as described in
the figure below. When overcurrent protection devices are not required in the DC power
supply specifications, they do not need to be installed.

Troubleshooting⑪-1 When overcurrent
protection devices
are required

Appendix⑪ About the wiring method

Safety precautions

4. Advance preparation

Maintenance/Inspection

Control/Operation

IB-E04F-FT settings

Installation/Wiring

5. Product check

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

20

Appendix

Product check

F-RAT-NX75 User ManualChecking the model

21

F-RAT-NX75 User Manual

Unpack the product, and check that the product model is as ordered.

Product check

Advance preparation

Checking the model

Safety precautions

5. Product check

Checking appearance①Check that the main unit is free from any abnormalities, such as traces of scratches,
dents, dirt, and/or corrosion (rust).
②Check that there is no omission and/or looseness of screws, etc.

＊If any abnormalities are found, contact the supplier immediately.

Installation/Wiring
IB-E04F-FT settings

MADE IN JAPANControl/Operation

ITOH DENKI CO.,LTD

Maintenance/Inspection

RATED INPUT: DC24V, FE2.7A KT 4.4A
50kg
PAYLOAD: max
SERIAL No. 19 03 01 001

Troubleshooting

FLAT RIGHT ANGLE TRANSFER
FーRATーNX75ーF６０ー７５4０ーEN

Appendix

Model

Structures〈 Product label details 〉

Checking accessories

F-RAT-NX75 User Manual

22

×1
0V

1.MA-DIR

IN 3

RUN A

IN 2

ERR A

IN 1

4.MB-SYN

SEN A

24V

2.MB-DIR
3.MA-SYN

LAN 1

Power

OUT 1
OUT 2
OUT 3
OUT 4

STS

NS

LAN 2
R

SEN B
RUN B
ERR B

RemoteOUT

OUT 5

MS

OUT1

RemoteIN

OUT2Power connector
WAGO231-302/026-000

Sensor connector
WAGO733-104

OUT3

COM
LED403

T2

CD
AB E

CD
AB E

78 9

1

78 9

IB-E04F-N-FT
Serial#:0x16600001
NXP:2501, R8C:0A

24V
SEN
0V
ALM

4
R348

LED319SensorB

LED301
LED302
LED303
LED304

R347
LED309

COM

LED31
LED32

LED323
SW402

SW403

ED312
D306
D307
D308

Driver card

OUT5

F01

45
23 6

322

45
23 6

F01

310
320

ALM
0V
SEN
24V

OUT4

T7 T28 T27

SW401

401

IN1

LED318INPUT：24V, 5.8AOUTPUT：24Vp-p, 2.5A×2(AXES)

×1

×1

Remote input connector
WAGO734-204

Remote output connector
WAGO734-206

3Ø, 165Hz(0Hz〜179Hz)

×1

IB-E04F-N-FT〈 For carrier wheel / roller transfer 〉

×2
Cross-recessed
pan head screw
M4×10

10P/12P conversion cable

×2
Hex. nut
M4

Structures

300

×2
Spring washer
M4

×1

ACT-IBE-C0300

×1
HBM－201BN

Driver card

Control connector〈 For HBM-201 〉

Power connector
EAHB05×1

HBM-201BN〈 For drive switching 〉

×1

×4

Installation/Wiring

T25 T8 T26

RG301

IN2

SensorA

MOTOR B

IN3

×4

Cross-recessed head SW screw
M4×15

Hex. nut
M4

For F−RAT−NX75−□□□−□□□□−EP

×1
IB-E04F-FT
EtherNet/IP

0V

1.MA-DIR

SEN A

24V

IN 3

RUN A

IN 2

ERR A

IN 1

4.MB-SYN

LAN 1

Power

OUT 1
OUT 2
OUT 3
OUT 4

STS

NS

LAN 2
R

SEN B
RUN B
ERR B

RemoteOUT

OUT 5

MS

OUT1

RemoteIN

OUT2Power connector
WAGO231-302/026-000

Sensor connector
WAGO733-104

OUT3

COM
T2

CD
AB E

CD
AB E

78 9

ED312
D306
D307
D308

OUT5

1

R347
LED319LED318SensorB

4
R348

LED309

COM

LED31
LED32

LED323
SW402

SW403

IB-E04F-P-FT
Serial#:0x16600001
NXP:2501, R8C:0A

Driver card

LED403

F01

45
23 6

ALM
0V
SEN
24V

F01

45
23 6

322

78 9

310
320

OUT4

T7 T28 T27

SW401

401

IN1

LED301
LED302
LED303
LED304

INPUT：24V, 5.8AOUTPUT：24Vp-p, 2.5A×2(AXES)

24V
SEN
0V
ALM

×1

×1

Remote input connector
WAGO734-204

Remote output connector
WAGO734-206

3Ø, 165Hz(0Hz〜179Hz)

IB-E04F-P-FT

×1〈 For carrier wheel / roller transfer 〉

×2
Cross-recessed
pan head screw
M4×10

300

10P/12P conversion cable
ACT-IBE-C0300

×2
Spring washer
M4

×2
Hex. nut
M4

×1
×1

HBM－201BP

Driver card

HBM-201BP〈 For drive switching 〉

For installing the
F-RAT main unit

Power connector
EAHB05×1

×4
Cross-recessed head SW screw
M4×15

×4
Hex. bolt with spring lock and plain washers M8 x 20

×1
Control connector〈 For HBM-201 〉

×4

Control/Operation

T25 T8 T26

RG301

IN2

SensorA

MOTOR B

IN3

MOTOR A×2

LAN 2

Node ID
Low
Hi

2.MB-DIR
3.MA-SYN

LAN 1

Maintenance/Inspection

MOTOR A×2

LAN 2

Node ID
Low
Hi

IB-E04F-FT settings

IB-E04F-FT
EtherNet/IP

LAN 1

Advance preparation

For F−RAT−NX75−□□□−□□□□−EN

Product check

Depending on the F-RAT input and output signal type, driver cards with the NPN (N) or PNP (P)signal input are included. (Not included when no driver card has not been specified.)

Troubleshooting

Driver card・
Conversion cable

Check that all the following items are included.

Hex. nut
M4

Appendix

Checking accessories

Safety precautions

5. Product check

Maintenance/Inspection

Control/Operation

IB-E04F-FT settings

Installation/Wiring

6. Structures

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

23

Appendix

Structures

F-RAT-NX75 User ManualProduct designation

24

F-RAT-NX75 User Manual

Idler（φ48.6）

Idler（φ38）
Drive switching MDR（M3）

Drive belt

ER
SF
AN EN AE TR５５０ー KT 4.4
GL
AN ０ー７ .7A
F６ FE2HTg
50k
T RIGNX 75ー 24V,DC
FLA TーUT:
RA
001
Fー ED INP max

Advance preparation

Structures

Safety precautions

6. Structures

Product label

Carrier wheel cassetteRoller transfer MDR（M2）
Carrier wheel transfer MDR（M1）

Product check

07 LTDD:
02 CO.,N
RAT
LOA 19 DENKIJAPAPAY No. ITOHMADE IN
IAL
SER

Carrier wheel

Structures＊The photo is for size 7550.
Product label

FLAT RIGHT ANGLE TRANSFER
FーRATーNX75ーF６０ー７５4０ーEN

F-RAT-NX75 -F60-7540-E N① Motor specifications
・F … FE 10P connector type

⑥ Input and output signal type
・N … NPN（Included with driver cards only for input and output）
・P … PNP（Included with driver cards only for input and output）＊Becomes blank when no driver card has been specified.

② Nominal speed
・17 … Nominal speed 17m/min type
・60 … Nominal speed 60m/min type
＊For details, refer to 9-1-2. Changing
the transfer speed (P.58).

③ Size (L direction)⑤ Included driver cards
C … Standard driver cards（CBK-109/CB-016/HBM-201）
E … Driver cards to support network communications（IB-E04/HBM-201）＊Becomes blank when no driver card has been specified.

・60（L595mm）
・75（L745mm）
・90（L895mm）② Nominal speed④ Size (W direction)・40（W395mm）
・50（W495mm）
・60（W595mm）
・70（W695mm）
・80（W795mm）

L③ Size(L direction)W④ Size(W direction)

Nominal speed
Term

The speed on the MDR roller surface (m/min), and the nominal speed with a niceround value for convenience. Values differ slightly from the actual speed.

Control/Operation

MADE IN JAPAN

Maintenance/Inspection

ITOH DENKI CO.,LTD

IB-E04F-FT settings

Installation/Wiring

RATED INPUT: DC24V, FE2.7A KT 4.4A
PAYLOAD: max
50kg
SERIAL No. 19 03 01 001

Troubleshooting

Model

Appendix

Product designation

Troubleshooting

Maintenance/Inspection

7-1. Before installation

7-2. Installation

7-3. Wiring
IB-E04F-FT settings

…… 26
…… 35
…… 37
Installation/Wiring

7. Installation/Wiring

Control/Operation

Structures

Product check

Advance preparation

Safety precautions

25

Appendix

Installation/Wiring

F-RAT-NX75 User ManualLSize 6040・6050

26

F-RAT-NX75 User Manual

Advance preparation

・Prepare stands, and perform frame processing in advance by reference to the mounting
holes in dimensions.
・Determine the mounting location for zone sensors to check the existence of trays, andarea sensors to check loading and discharging. Then, prepare for them to be mounted.

Mounting preparation for
the F-RAT main unit
Size 6040
L595mm×W395mm

595
550(Mounting nut position)

Product check17

Installation/Wiring＊Guide for cable marginal projecting length（mm）

4 × Mounting nut(M8)Size 6050
L595mm×W495mm

M1 : Carrier wheel transfer MDR

1000

M2 : Roller transfer MDR

1100

M3 : Drive switching MDR

1300

595

IB-E04F-FT settings

95

542(Pipe size)

47.5

125(Transfer surfac)＊ CableExcluding projection

75

80

75

Structures

70

75

80

75 47.5

12.5
370(Mounting hole position)

395

22.5
45

22.5
44

45

Control/Operation

22.5

44

22.5

22.5

75

Maintenance/Inspection

80

75

70

75

80

75

70

Troubleshooting

17

95542(Pipe size)

22.5＊ CableExcluding projection

125(Transfer surfac)

75

80

470(Mounting hole position)

495

75

12.5

550(Mounting nut position)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

1000

M2 : Roller transfer MDR

1000

M3 : Drive switching MDR

1300

Appendix

7-1.
Before installation

Safety precautions

7. Installation/Wiring

Size 6060・6070

27

F-RAT-NX75 User Manual

Size 6060
L595mm×W595mm

Safety precautions

7. Installation/Wiring

22.5

22.5

44

45

75
75

80

75

70

Product check

75
75

17

Structures＊Guide for cable marginal projecting length（mm）

4 × Mounting nut(M8)Size 6070
L595mm×W695mm

M1 : Carrier wheel transfer MDR

1000

M2 : Roller transfer MDR

900

M3 : Drive switching MDR

1300

Installation/Wiring

95

542(Pipe size)

35

125(Transfer surfac)＊ CableExcluding projectionExcluding projection

75

80
70
80

570(Mounting hole position)

595

70

Advance preparation

75

35

12.5

595
550(Mounting nut position)

IB-E04F-FT settings

595
22.5

22.5

44

45

75

70

75

80

Maintenance/Inspection

75

70

75

80

75

70

17

47.5

4×取り付け用ナット(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

1000

M2 : Roller transfer MDR

800

M3 : Drive switching MDR

1300

Appendix95

542(Pipe size)

Troubleshooting＊ CableExcluding projection

125(Transfer surfac)

75

80670(Mounting hole position)

695

75

Control/Operation

80

75 47.5

12.5

550(Mounting nut position)

Size 6080・7540

28

F-RAT-NX75 User Manual

7. Installation/Wiring
Safety precautions

595

Size 6080
L595mm×W795mm

22.5

44

45

22.5

22.5

75

80

75

70

75

Product check

80

75

70

17

95

542(Pipe size)

Installation/Wiring＊ Cable22.5

125(Transfer surfac)
Excluding projection

75

80

Structures

75

70

75

80

770(Mounting hole position)

795

75

70

75

Advance preparation

80

75

12.5

550(Mounting nut position)

M1 : Carrier wheel transfer MDR

Size 7540
L745mm×W395mm

1000

M2 : Roller transfer MDR

700

M3 : Drive switching MDR

1300

745
700(Mounting nut position)

75

70

Maintenance/Inspection

75

80

75 47.5

Control/Operation

22.5
45

75
95

692(Pipe size)

Troubleshooting

125(Transfer surfac)＊ CableExcluding projection

47.5

17

80

370(Mounting hole position)

395

12.5

22.5
44

IB-E04F-FT settings＊Guide for cable marginal projecting length（mm）

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

1100

M3 : Drive switching MDR

1200

Appendix

4 × Mounting nut(M8)Size 7550・7560

29

F-RAT-NX75 User Manual

7. Installation/Wiring
Size 7550
L745mm×W495mm

Safety precautions

745

22.5

44

45

22.5

22.5

Advance preparation

75

80

75

70

75

80

Product check

75

70

75

＊Guide for cable marginal projecting length（mm）

4 × Mounting nut(M8)Size 7560
L745mm×W595mm

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

1000

M3 : Drive switching MDR

1200

IB-E04F-FT settings

745

22.5

44

45

Control/Operation

75
75

80

75

70

Maintenance/Inspection

75

80

75

70

17

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

900

M3 : Drive switching MDR

1200

Appendix95

692(Pipe size)

Troubleshooting

125(Transfer surfac)＊ CableExcluding projection

35

76

80

570(Mounting hole position)

595

70

75

35

12.5

700(Mounting nut position)
22.5

Installation/Wiring

Structures

22.5

125(Transfer surfac)
95

692(Pipe size)

Excluding projection＊ Cable

17

80

495

470(Mounting hole position)

75

12.5

700(Mounting nut position)

Size 7570・7580

30

F-RAT-NX75 User Manual

7. Installation/Wiring
Safety precautions

745

Size 7570
L745mm×W695mm

700(Mounting nut position)
22.5
45

70

17

＊Guide for cable marginal projecting length（mm）

4 × Mounting nut(M8)M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

800

M3 : Drive switching MDR

1200

745

Size 7580
L745mm×W795mm

22.5
45

IB-E04F-FT settings

22.5
44

75

80

75

70

75

Maintenance/Inspection

80

75

70

75

80

75

70

4 × Mounting nut(M8)

Troubleshooting＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

700

M3 : Drive switching MDR

1200

Appendix17

95

692(Pipe size)

22.5＊ CableExcluding projection

125(Transfer surfac)

75

80

795

770(Mounting hole position)

75

Control/Operation

70

75

80

75

22.5

12.5

700(Mounting nut position)

Installation/Wiring

95

692(Pipe size)

Structures＊ Cable47.5

125(Transfer surfac)
Excluding projection

75

80

75

70

75

Product check

80

75

70

75

80

75

670(Mounting hole position)

695

75

Advance preparation

80

75 47.5

22.5
44

Size 9040・9050

31

F-RAT-NX75 User Manual

895
850(Mounting nut position)

75

70

75

80

Advance preparation

75 47.5

22.5
45

17

Product check

125(Transfer surfac)＊ Cable4 × Mounting nut(M8)Size 9050
L895mm×W495mm

Structures

95

842(Pipe size)

Excluding projection

47.5

75

80

395

370(Mounting hole position)

12.5

22.5
44

＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

1100

M3 : Drive switching MDR

1100

Installation/Wiring

Size 9040
L895mm×W395mm

Safety precautions

7. Installation/Wiring

IB-E04F-FT settings

895

22.5

44

45

22.5

22.5

75

Control/Operation

80

75

70

75

80

Maintenance/Inspection

75

70

17

Troubleshooting

22.5

95

842(Pipe size)

Excluding projection＊ Cable125(Transfer surfac)

75

80

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

1000

M3 : Drive switching MDR

1100

Appendix

495

470(Mounting hole position)

75

12.5

850(Mounting nut position)

Size 9060・9070

32

F-RAT-NX75 User Manual

7. Installation/Wiring
Size 9060
L895mm×W595mm

Safety precautions

895

22.5

22.5

44

45

Advance preparation

75
75

80

75

70

75

80

Product check1735

4 × Mounting nut(M8)Size 9070
L895mm×W695mm＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

900

M3 : Drive switching MDR

1100

IB-E04F-FT settings

895
850(Mounting nut position)
22.5
45

75

70

75

80

75

Maintenance/Inspection

70

75

80

75

70

Troubleshooting

75
47.5

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

800

M3 : Drive switching MDRV

1100

Appendix95

842(Pipe size)

Excluding projection

125(Transfer surfac)＊ Cable1780670(Mounting hole position)

695

75

Control/Operation

80

75 47.5

12.5

22.5
44

Installation/Wiring

95

842(Pipe size)

Structures＊ CableExcluding projection

125(Transfer surfac)

76

80

75

570(Mounting hole position)

70

595

70

75

35

12.5

850(Mounting nut position)

Size 9080

33

F-RAT-NX75 User Manual

Size 9080
L895mm×W795mm

Safety precautions

7. Installation/Wiring
895
850(Mounting nut position)
22.5

22.5
45

75

80

75

Product check

80

75

70

17

Installation/Wiring
700

M3 : Drive switching MDR

1100

IB-E04F-FT settings

700

M2 : Roller transfer MDR

Control/Operation

M1 : Carrier wheel transfer MDR

Maintenance/Inspection＊Guide for cable marginal projecting length（mm）

Troubleshooting

4 × Mounting nut(M8)Appendix95

842(Pipe size)

22.5

125(Transfer surfac)＊ CableExcluding projection

75

80

Structures

75

70

75

80

75

70

795

770(Mounting hole position)

75

70

75

Advance preparation

80

75

12.5

22.5
44

Mounting preparation for driver cards

F-RAT-NX75 User Manual34

for driver cards

Hole processing on frames and control panel

1・Perform mounting processing on the frames and control panel by reference
to the mounting holes for driver cards.
・For cable opening and projection from the F-RAT main unit, refer toMounting preparation for the F-RAT main unit (P.25).
■ Mount driver cards on a flat surface where heat can be released easily.
■ Prevent chips generated during processing from entering driver cards.
170

IB-E04F-FT

30.5

Advance preparation

Mounting preparation

Safety precautions

7. Installation/Wiring

IB-E04F-FT

0V

IN 3

RUN A

IN 2

ERR A

IN 1

OUT 1
OUT 2
OUT 3
OUT 4

STS

NS

LAN 2
R

SEN B
RUN B
ERR B

RemoteOUT
OUT1
OUT2
OUT3

COM

CD
AB E

CD
AB E

789

ED312
D306
D307
D308

F01

OUT5

1

R347
LED309LED319LED318

24V
SEN
0V
ALM

4
R348

IB-E04F-□-FT
Serial#:0x16600001
NXP:2501, R8C:0A

SensorB

LED323
SW402

SW403

COM

LED31
LED32

Structures

LED403

SW401

F01

45
23 6

ALM
0V
SEN
24V

322

OUT4

T7 T28 T27
T2

310
320

SensorA

T25 T8 T26

RG301

401

45
23 6

IN1

789

IN2

MOTOR B

IN3

MOTOR A

2-φ4.5OUT 5MSRemoteIN

84.3

24V

1.MA-DIR

Node ID
Low
Hi

LAN 1
SEN A

4.MB-SYN

LAN 2

EtherNet/IP

Power

2.MB-DIR
3.MA-SYN

LAN 1

Product check137

LED301
LED302
LED303
LED304

INPUT：24V, 5.8AOUTPUT：24Vp-p, 2.5A×2(AXES)

3Ø, 165Hz(0Hz〜179Hz)

extension cables

If the mounting location of the F-RAT main unit is far from that of driver cards, prepare
the MDR extension cables separately.
● 12P extension cable ：F-RAT〔M1 / M2〕―
● 10P extension cable： F-RAT〔M3〕―

IB-E04F-FT〔MA〕・・・ACE-CBM-G○○○○

HBM-201 ・・・・・・・・・ACE-CBM-A○○○○■ Use extension cables of 1200 mm or less.
■ Do not extend cables by connecting multiple extension cables.

Mounting preparation
for sensors

Determine the mounting location for zone sensors, and area sensors for loading anddischarging, and prepare for them to be mounted.
Example)Mounting positions
for each sensor

Area sensor (Discharge)

Area sensor (Discharge)

IB-E04F-FT settings

Preparation of MDR

Control/Operation

4-φ4.5Maintenance/Inspection40

50

HBM－201B□

Troubleshooting

26.6

169
161

Zone sensor

Area sensor (Load)

Transfer direction

Appendix

HBM-201

Installation/Wiring

160

Installing the F-RAT main unit

F-RAT-NX75 User Manual

35

Necessary tools

13

Advance preparation

StripperInstalling the F-RAT main unit

1

Carry this product to the installing location.
■ When lifting, hold the bottom of this product.
Do not hold the moving parts, such as
rollers, belt transfer parts, or lifting sections.

2

Check the installing direction for theloading/discharging sides.

Hold the bottom of the main unit

V-ribbed pulley■ Check the direction of V-ribbed

ionpulley.

Dime

nsion

L

s
en

m

W

Di

Use the included bolts to secure the unit on
stands or stays with the mounting nuts for
the F-RAT main unit.

Installation/Wiring

3■ When installing, be careful not to get fingers
caught.

■ Install this product in places with a mounting

IB-E04F-FT settings

surface tilt (inclination) of 0.5% or less.

■ Install in locations where the weight of thisproduct and trays can be sufficiently
supported. (For the main unit weight, refer to P.72)■ The vibration level in the installation

Control/Operation

environment for this product should be 0.5 G
or less.
■ Secure the working space for maintenancearound this product.

■ Observe safety regulations required for

installation locations or equipment in use.

Maintenance/Inspection■ Recommended tightening torque:
12 to 15 N·m

Mounting example using stays
F-RAT

F-RAT mounting holes

Stay
13 mm
ratchet wrench

4

Product check

Precision slottedscrewdriver

Structures

Installing the
F-RAT main unit

Phillips head screwdriver（No.2）

Conveyor frame

Adjust the conveyor frame legs on which the F-RAT main unit has been mounted,
and align levels of the F-RAT main unit and the adjacent conveyor.

Troubleshooting

13mm
ratchet wrench

Appendix

7-2.
Installation

Safety precautions

7. Installation/Wiring

About stays (option)）

36

F-RAT-NX75 User Manual

Dedicated stay (optional) is prepared for F-RAT installation.

Advance preparation■ If users do not use the stays, be sure to use the mounting holes on the F-RAT
main unit to secure the F-RAT.
In addition, comply with the mounting dimensions for stays, as well as mountthem by taking into consideration the weight of this product and trays.

Stay (option)

Product checkL＊

2×4-M8(Mountinghole for stay)

95
108.7
130

14.1

19.8

Structures

4-φ9

24

W+5 = X＊

4 - M8 hex. nut

35

48■ To mount stays on the frame, use their mounting holes, and mount themusing a tightening torque of 12 to 15 N·m.
＊For details, refer to the description related to stays on P.93.

Installation/Wiring

14.1

IB-E04F-FT settings

19.8

Control/Operation（Mounting hole pitch+48）

Maintenance/Inspection

19.8

Troubleshooting

14.1

Appendix

About stays (option)

Safety precautions

7. Installation/Wiring

Wiring

37

F-RAT-NX75 User Manual

Mounting driver cards
Use the included screws and nuts to mount driver
cards on the conveyor frames or control panel.

Connection between the
F-RAT main unit anddriver cards

Connection between the F-RAT main unit and driver cards
・Refer to the labels for cables coming from the F-RAT main unit, and securely
connect the MDR connectors and driver cards.
・When using extension cables, securely connect them to the MDR connectors, aswell as to the driver card connectors.
M2

Roller MDR

M3

Drive switching MDR

M1 Carrier wheel MDR

M3 For drive switching MDR
M3
Lifting

HBM-201

M2
RollerM1
Belt・
CRR.Wheel

IB-E04F-FT
Conversion cableMA

M1 For carrier wheel MDR

Structures

7-3.
Wiring

Installation/Wiring

Mount customer-prepared zone sensor and area sensor for loading and discharging,as well as power supply units, and PLCs.

IB-E04F-FT settings

power supply units

Control/Operation

control devices, andMounting sensors, control devices, and power supply units

Maintenance/Inspection

Mounting sensors,

Troubleshooting

・IB-E04F-FT ：0.74N･ｍ・HBM-201 ：1.0N･ｍ

Product check

Advance preparation■ Recommended tightening torqueMB

M2

For roller MDR

Appendix

Mounting driver cards

Safety precautions

7. Installation/Wiring

Wiring example (image)

F-RAT-NX75 User Manual

38

Safety precautions

7. Installation/Wiring
Wiring example (image)

F-RAT

①

Advance preparation

④

②

③

Product checkSAV-ribbed pulley

SA ：F-RAT zone sensor

OUT 2

COM

#4

#3

OUT 3

④Area sensor

IN 3

#3

#4

OUT 4

③Area sensor

IN 2

#2

#5

OUT 5

②Area sensor

IN 1

#1

#6

COM

Carrier wheeltransfer MDR
（Ｍ1）

CN201
(MotorA)

CN201(MotorB)
CN303(SensorA)
ALM

SA
F-RAT zone sensor

#4

CN304
(SensorB)
#1

24V

0V

#3

#2

SEN

SEN

#2

#3

0V

24V

#1

#4

ALM

Installation/Wiring

OUT 1

IB-E04F-FT settings#1#2

Roller transfer
MDR（Ｍ2）①Area sensor

Control/Operation

CN301(RemoteIN)

IB-E
SeriesLAN2

IB-E04F-FT
ＩＮ ２

ＩＮ １

ＯＵＴ １

ＯＵＴ ２

#1 #2 #3 #4 #5
CN2

24V DC

Drive switching MDR（Ｍ3）

HBM-201

CN1

24V DC

Maintenance/Inspection

CN1

CN302
(RemoteOUT)

Troubleshooting

LAN1

Appendix

IB-E
Series

Structures① ：Area sensor (on the opposite side of V-ribbed pulley)② ：Area sensor (on the side of V-ribbed pulley)③ ：Area sensor (on the left side when viewing V-ribbed pulley from the front)④ ：Area sensor (on the right side when viewing V-ribbed pulley from the front)

IB-E04F-FT wiring

F-RAT-NX75 User Manual

39

OUT 4
STS

NS

LAN 2

ERR B

RemoteOUT

OUT 5

MS

OUT1

RemoteIN

OUT2
OUT3

COM

OUT5

ED312
D306
D307
D308

LED32

1

R347
LED319LED318

24V
SEN
0V
ALM

4
R348

LED309

IB-E04F-□-FT
Serial#:0x16600001
NXP:2501, R8C:0A

SensorB

LED323
SW402

SW403

COM

LED31

LED301
LED302
LED303
LED304

INPUT：24V, 5.8AOUTPUT：24Vp-p, 2.5A×2(AXES)

CN304

3Ø, 165Hz(0Hz〜179Hz)

CN1：Power connector

CN303/CN304：Sensor connector#2 24V DC
#1 0V

#1

CN301：Remote input connector

#1

CN1：
Power connector

1

#4

#1
#2
#3
#4

Product check

CD
AB E

789

CN303

322

F01

CD
AB E

F01

45
23 6

ALM
0V
SEN
24V

LED403

SW401

401
310
320

SensorA

OUT4

T7 T28 T27
T2

45
23 6

IN1

T25 T8 T26

RG301

789

IN2

MOTOR B

IN3

MOTOR A

CN302

R

SEN B
RUN B

#4

#1
#2
#3
#4

24V
Sensor input
0V
Alarm input

CN302：Remote output connector

RemoteIN1
RemoteIN2
RemoteIN3
COMMON#1#6

Connect the 24V DC and 0V cables to CN1(2 pin).

#1
#2
#3
#4
#5
#6

RemoteOUT1
RemoteOUT2
RemoteOUT3
RemoteOUT4
RemoteOUT5COMMONPower connector（CN1）■ Do not connect multiple power cables to one
pole. Failure to follow this could result inelectric shock, short circuit, and/or damage
due to the capacity of connectors being
exceeded. (Connector capacity: 16A)

■ Do not connect the 24V DC and 0V cables
incorrectly.

0V
24V DC
8〜9mm 1.25〜2.5mm 2（AWG:16〜12）■ Do not connect cables when connectors areplugged in.

CN301 〜 CN304：
Remote input/
Remote output/
Sensor connector

2Connect customer-prepared sensor input/output
cables to each connector.

Control connector（CN301 〜 CN304）※Refer to the wiring example image (P.38), andperform wiring according to operation.

7mm

Connecting to driver cards

30.08〜0.5mm 2（AWG:28〜20）

Connect the power connector (CN1) and control connector (CN301 - CN304) todriver cards.

Structures

OUT 3

Installation/Wiring

IN 2
IN 1

OUT 2

IB-E04F-FT settings

RUN A
ERR A

OUT 1

Control/Operation

0V

IN 3

Maintenance/Inspection

24V

1.MA-DIR

Node ID
Low
Hi

LAN 1
SEN A

4.MB-SYN

LAN 2

EtherNet/IP

Power

2.MB-DIR
3.MA-SYN

CN1
CN301

Troubleshooting

IB-E04F-FT

LAN 1

Advance preparation

IB-E04F-FT wiring

Appendix〔IB-E04F-FT〕

Safety precautions

7. Installation/Wiring

IB-E04F-FT wiring

F-RAT-NX75 User Manual40■ Connect the COMMON terminal for remote input and remote output separately.

CN301[Remote input (CN301)] 734-264 (WAGO) Maximum allowablecurrent: 10A
・Set the NPN/PNP signal switching for remote input using COMMON.
Note that COMMON is common among RemoteIN1 to 3.
Remote input interface circuit diagram

3.3V
R328
680

CN301

#1
#1
#2
#3
#4

R306

1

4

5.1K 1/4W surge endurance

2

3

1

4

2

3

1

4

2

3

R329
680

R330
680

#4

RemoteIN1
RemoteIN2
RemoteIN3
COMMONINPUT1R307
5.1K 1/4W surge endurance

3
4

R308
5.1K 1/4W surge endurance

Product check1
2

Advance preparation

Input/output circuit

Safety precautions

7. Installation/Wiring

INPUT2

INPUT3

WAGO
734-264

3.3V

LED301
R317
240

SML-201LT
Q301

OUTPUT1

RN1106

3.3V

LED302

4

1
2

R318
240

PC301

#6
RemoteOUT1
RemoteOUT2
RemoteOUT3
RemoteOUT4
RemoteOUT5COMMON3
TLP3123

SML-201LTQ302

OUTPUT2

RN1106

3.3V

LED303

4

2

R319
240

PC302
1

CN302

3
1

TLP3123

SML-201LT
Q303

OUTPUT3

RN1106

3.3V

LED304

4

1

R303

3

10 1/3W

4
5

2

R320
240

2
PC303

3

6

TLP172A

SML-201LT
Q304

OUTPUT4

RN1106

3.3V

LED305

4

1

R304

WAGO
734-266

10 1/3W

2

R321
240

PC304

3
TLP172A

SML-201LT
Q305

OUTPUT5

RN1106

PC305

4

1

R305

IB-E04F-FT settings

Remote output interface circuit diagram

#1
#1
#2
#3
#4
#5
#6

Control/Operation

・Set the NPN/PNP signal switching for remote input using COMMON.
Note that COMMON is common among RemoteOUT1 to 5.

Maintenance/Inspection[Remote output (CN302)] 734-266 (WAGO)

10 1/3W

2
3
TLP172A
CDGND■ Set the voltage used for remote output within the range of 18V DC to 30V DC.
■ The maximum output current value for remote output is 1A on #1 and #2, and 200mA on#3 to #5.

Appendix

CN302

Troubleshooting■ Set the voltage used for remote input within the range of 18V DC to 30V DC.

Installation/Wiring

Structures

CDGND

Wiring for HBM-201

F-RAT-NX75 User Manual41〔HBM-201〕
M3：Drive switching

Safety precautions

7. Installation/Wiring
Wiring for HBM-201

CN1

#2

（Power） #1

CN1

0V
24V

0V
24V DC

Advance preparation■ Connector descriptions

0V
N/A
24V

1 2

OUT 1
OUT 2
N/A
INPUT1
INPUT2

HBM-201

12345

0V
CN2

24V DC#1 #2 #3 #4 #5

Power connector (CN1)1

Connect the 24V DC and 0V cables to CN1(2 pin).

Power connector(CN1)■ Do not connect multiple power cables to one
pole. Failure to follow this could result inelectric shock, short circuit, and/or damage
due to the capacity of connectors being
exceeded. (Connector capacity: 10A)

■ Do not connect the 24V DC and 0V cables
incorrectly.

0V
24V DC7mm

0.50〜1.5mm 2（AWG:20〜14）■ Do not connect cables when connectors areplugged in.

Control connector (CN2)2Connect the above four cables.

Control connector(CN2)■ Use the same voltage to be input to CN2#1 as
the power supply voltage.
(Connector capacity: 4A)

7mm

Connecting to driver cards

30.08〜0.5mm 2（AWG:28〜20）

Connect the power connector (CN1), and control
connector (CN2) to driver cards.
＊ Teaching

Term

Structures＊
Carrier wheel surface ・Teaching has not completed when both #1 and #2 are ON
standby output(when the power is turned on)
・Transfer surfaces are being switched, and teaching is in operation
when both #1 and #2 are OFF
Roller surface#1 Output
standby output
・Open collector output#2 Output

Installation/Wiring

Unused−IB-E04F-FT settings（Control） #3

Operation to perform the initial setting of the transfer surface position.
Teaching must be performed after the power is turned on.

Control/Operation

Input

Maintenance/Inspection#4

Troubleshooting

Input

Detailed descriptions
Functions
Carrier wheel surface ・Carrier wheel and roller transfer surface are switched by inputting
switch input
signalRoller surface
・Teaching＊ settings can be performed when both #4 and #5 are ON
switch input

Appendix

CN2#5

HBM-201BN：0V｝OUT（ HBM-201BP：24V ）Product check

HBM-201BN：0V｝IN（ HBM-201BP：24V ）#2 0V#1 24V DC

Wiring for HBM-201

42

F-RAT-NX75 User Manual

7. Installation/Wiring
Safety precautions

Turn the driver card DIP switch and rotary switch to the following(factory setting).

#7

#8

SW3
#2

#3

#4

#5

#6

ON

OFF

ON

ON

OFF OFF OFF

HBM-201BP

HBM-201BN

ON

OFF■ Do not change the factory settings.

#7

#8

90 1

23

OFF OFF OFF OFF OFF OFF OFF OFF#1

Product check#6

Structures#5

Installation/Wiring#4

IB-E04F-FT settings#3

Control/Operation

SW2#2

Maintenance/Inspection

#1

SW3

Troubleshooting

SW1

SW2

78

SW1

Advance preparation

HBM−201B□

Appendix4456

Switch settings

IB-E04F-FT settings

…… 45
…… 48
Control/Operation

8-1. Setting preparation
8-2. Property settings

Maintenance/Inspection

Installation/Wiring

8. IB-E04F-FT settings

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

43

Appendix

8. IB-E04F-FT settings

F-RAT-NX75 User ManualFlow of settings

F-RAT-NX75 User Manual

44↓
Creating the IB-E04F-FT ladder logic↓
Writing the ladder logic↓
Complete｝｝

Advance preparation

9-1.
Creating the ladder logic
Structures

Writing properties

8-2.
Property settings

Installation/Wiring↓

IB-E04F-FT settings↓
IB-E04F-FT property settings｝

Control/Operation↓
Registering IB-E04F-FT to be used

8-1.
Setting preparation

Maintenance/Inspection↓
Creating the project file

Troubleshooting

Setting the IP address

Product check

IB-E04F-FT controls the F-RAT with the property settings and ladder logic.
This section explains the setting preparation and property settings.

Appendix

Flow of settings

Safety precautions

8. IB-E04F-FT settings

Setting preparation

F-RAT-NX75 User Manual

45

Controller settings
Make sure that all DIP switches on SW401 of IE-B-E04F-FT are turned OFF.

IB-E04F-FT

0V

SEN A

IN 3

RUN A

IN 2

ERR A

IN 1

1.MA-DIR

Node ID
Low
Hi

LAN 1

24V

4.MB-SYN

LAN 2

EtherNet/IP

Power

2.MB-DIR
3.MA-SYN

LAN 1

OUT 1
OUT 2
OUT 3
OUT 4

STS

NS

MS

LAN 2
R

SEN B
RUN B
ERR B

RemoteOUT

OUT 5

OUT2

CD
AB E

CD
AB E

MOTOR A

322

78 9

78 9

1

LED319

24V
SEN
0V
ALM

4
LED301
LED302
LED303
LED304

R348
R347
LED309SensorB

LED323
SW402

SW403

ED312
D306
D307
D308

IB-E04F-□-FT
Serial#:0x16600001
NXP:2501, R8C:0A

COM

LED318#3#4

INPUT：24V, 5.8AOUTPUT：24Vp-p, 2.5A×2(AXES)OFF OFF OFF OFF

3Ø, 165Hz(0Hz〜179Hz)“192.168.1.1 / 255.255.255.0” has been set under the IB-E04F-FT factory settings.

1

Change the “xx” part of the IP address “192.168.1.xx” with the IB rotaryswitches SW402 and SW403.
※For specifications of the rotary switches SW402 and SW403, refer to Chapter 1 “1.3
IB-E03B/E04F switch settings” in the ICE instruction manual separately.

IB-E04F-FT property settings↓

Structures

↓

OUT5
LED31
LED32

IB-E04F-FT IP address and gateway address settings / connection check↓

Registering IB-E04F-FT to be used

LED403

T2

#2

OUT4

T7 T28 T27

F01

45
23 6

SensorA

T25 T8 T26
SW401

F01

320

ALM
0V
SEN
24V

↓

RG301

401
310

45
23 6

IN1

MOTOR B

IN3
IN2

#1

OUT3

COM

Creating the project file

SW401

OUT1

RemoteIN

Setting the IP address

Advance preparation■ All switches are OFF under the factory settings. Do not change.

Product check

8-1.
Setting preparation

Safety precautions

8. IB-E04F-FT settings

OUT 4
STS

NS

MS

OUT1

ED312
D306
D307
D308

LED403

F01

OUT5
LED31

1

4
R348
R347

LED309

IB-E04F-□-FT
Serial#:0x16600001
NXP:2501, R8C:0A

LED319LED318COM

LED32

LED323
SW402

SW403

LED301
LED302
LED303
LED304

INPUT：24V, 5.8AOUTPUT：24Vp-p, 2.5A×2(AXES)

SensorB

MOTOR B

F01

CD
AB E

322

CD
AB E

310
320

78 9

MOTOR A

T2
SW401

401

78 9

IN1

ALM
0V
SEN
24V

45
23 6

F01

F01

24V
SEN
0V
ALM

3Ø, 165Hz(0Hz〜179Hz)

SW403

SW402

■ Avoid overlapping IP address.

2

Connect the PC and IB-E04F-FT with the LAN cable, and turn on the power to
IB-E04F-FT and HBM-201.

3

Set the IP address for the PC to “192.168.1.1 / 255.255.255.0”.

1 Open “Control Panel” - “Network and Sharing Center”, and click “Local Area
Connection”.

Click

Troubleshooting

Click

2 Open “Properties”, and select “Internet Protocol Version4 (TCP/IPv4)”.
Click “Properties”

Select

Click
Click

AppendixComplete

IN2

SensorA

OUT4

T7 T28 T27

45
23 6

OUT3
T25 T8 T26

45
23 6

OUT2

RG301

45
23 6

↓

RemoteOUT

OUT 5

COM
IN3

SW402

R

ERR B

RemoteIN

Writing the ladder logic

SW403

LAN 2
SEN B
RUN B

IB-E04F-FT settings

4.MB-SYN

1.MA-DIR

2.MB-DIR
3.MA-SYN

OUT 3Control/Operation

IN 2
IN 1

OUT 2

CD
AB E

RUN A
ERR A

OUT 1

CD
AB E

0V

IN 3

78 9

Node ID
Low
Hi

LAN 1
SEN A

24V

↓

LAN 2

EtherNet/IP

Power

Maintenance/Inspection

IB-E04F-FT

LAN 1

78 9

↓
Creating the IB-E04F-FT ladder logic

Installation/Wiring

Writing properties

Setting preparation

F-RAT-NX75 User Manual

46

“OK”.

↓
Creating the project file↓
Registering IB-E04F-FT to be used↓
IP address→ 192.168.1.XXX
Subnet mask
→ 255.255.255.0
Default gateway → 192.168.1.254

IB-E04F-FT property settings↓
Writing properties↓
Creating the IB-E04F-FT ladder logic↓

Advance preparation

3 Set the IP address to “192.168.1.XXX”, and Subnet mask to “255.255.255.0”. Click

Setting the IP address

Safety precautions

8. IB-E04F-FT settings↓
Complete■ Do not use the same IP address used for other devices, such as
IB-E04F-FT.

Click

2 Set the IP address for the PC you are using under ‘IP Address‘, and click ‘Discovery‘.
■ If the IP address for the PC you are using is not displayed, the PC has notbeen connected to IB-E04F-FT.
Re-check the LAN cable and IP address for the PC.

3 Select the current network (‘192.168.1.xx’) under ‘Select Network’.

2

3

Troubleshooting

Maintenance/Inspection

Nodes for which the connection has been confirmed will turn blue under ‘Network Status’.

Installation/Wiring

Click

IB-E04F-FT settings■ Use ICE Ver1.1.4.0 or later.
IB-E04F-FT cannot be used with the version released before ICE Ver 1.1.4.0.

Control/Operation

1 Start ICE, and select “Dialog” - “Discovery” from the main menu.

Structures

Check connection between the PC and IB-E04F-FT.

Appendix4

Product check

Writing the ladder logic

When changing the network address and gateway address, check “2.2 Initial settings (P.2-8)”
in the ICE instruction manual separately.

Setting preparation

F-RAT-NX75 User Manual

47

Creating the project ﬁle↓↓Registering IB-E04F-FT to be used↓
IB-E04F-FT property settings

Before creating the ladder logic and setting properties for the F-RAT, the project fileneeds to be created by ICE.

1

Select ‘New Project‘ from the main menu.

Advance preparation

Creating the project file↓Writing properties

↓

Click

Creating the IB-E04F-FT ladder logic↓
Writing the ladder logic↓

2

Set the project name and save location for the project file, and click ‘OK’.
The default save location is the ‘ICE Project’ folder directly under the ‘Documents’ folder.

Structures

Complete

Product check

Setting the IP address

Safety precautions

8. IB-E04F-FT settings↓
Registering IB-E04F-FT to be used↓
IB-E04F-FT property settings

Before executing operations, such as writing the ladder logic and/or property settings
to IB-E04F-FT, IB-E04F-FT to be used needs to be registered.

1↓

Open the project from the project tree window, right-click ‘Device’, and click‘Add’.

Writing properties↓
Creating the IB-E04F-FT ladder logic

Control/Operation↓
Writing the ladder logic↓
Complete

ClickEnter the network address for IB-E04F-FT.

3

Set the NodeID (the part ‘xx” of Network Address) for IB-E04F-FT.
※The NodeID is the value specified by SW402 and SW403 on IB-E04F-F.

Maintenance/Inspection

2

78 9

This completes the setting preparation.

78 9

SW403

CD
AB E

F01

CD
AB E

F01

45
23 6

SW402

45
23 6

SW403

SW402

Troubleshooting

Creating the project file

IB-E04F-FT settings

Registering IB-E04F-FT to be used↓

Appendix

Setting the IP address

Installation/Wiring

ClickProperty setting

F-RAT-NX75 User Manual48

Click ‘Device’ on the project tree window, and display the IP address for thecorresponding IB-E04F-FT.

2

Double-click ‘Property’ to open the property setting window.

↓
Writing properties↓↓
Writing the ladder logic↓
Complete

12

Project tree window

Structures

Product check

Creating the IB-E04F-FT ladder logic

Installation/Wiring↓
IB-E04F-FT property settings

IB-E04F-FT settings

Registering IB-E04F-FT to be used

Advance preparation

1

Control/Operation↓

Maintenance/Inspection↓
Creating the project fileIn the property settings, set the F-RAT ladder logic selection and transfer speed to be
written to IB-E04F-FT.

Troubleshooting

Setting the IP address

Property setting

Appendix8-2.
Property setting

Safety precautions

8. IB-E04F-FT settings

Property setting

F-RAT-NX75 User Manual49

Property setting window

Creating the project file

1 Selected Note

2 Logic selection

5 Write/read buttons to IB-E04F-FT↓

Advance preparation

IB-E04F-FT property settings↓
Writing properties↓
Creating the IB-E04F-FT ladder logic↓
Writing the ladder logic

Product check↓

1 Selected Note
The IP address for the IB of for which the properties are being specified is displayed.
Double-click Node on the ‘(3) Node tree window’ to switch the selected Node.

2 Logic selection
Select the ladder logic to be written to IB-E04F-FT.

3 Node tree window
Set the master or slave for IB-E04F-FT registered in the project.

4 Property main window
Motor

Settings related to motor control

Error/Network

How to release error and driver cards communications settings

Acceleration/Deceleration

Settings for motor's acceleration / deceleration

Timer

Ladder logic timer value settings

Counter

Ladder logic count value settings

Pulse Counter

Ladder logic count value settings

5 Write/read buttons to IB-E04F-FT
Read

Reads the property settings from IB-E04F-FT.

Write

Writes the property settings.

Logic DnL

Writes the ladder logic.

OK

Maintains the changed property settings, and closes the property setting window.

ALL

Writes the ladder logic and property settings to multiple controllers.

CancelWithout maintaining the changed property settings, closes the property setting window.

Logic UpL

Reads the ladder logic from IB-E04F-FT.

Logic backup

Writes the ladder logic for reading together when executing ‘LogicDL’ with its checkbox
selected.

IB-E04F-FT settings

4 Property main window

Control/Operation

3 Node tree window

Installation/Wiring

Structures

Complete

Maintenance/Inspection↓
Registering IB-E04F-FT to be used

Troubleshooting↓

Appendix

Setting the IP address

Safety precautions

8. IB-E04F-FT settings

Property setting

F-RAT-NX75 User Manual50

8. IB-E04F-FT settings
Safety precautions

Enter the F-RAT settings as described below.

Creating the project file↓
Registering IB-E04F-FT to be used↓↓
Writing properties

↓

1

1

Select “IB-E04xxFT”. (“MA” for Motor Type will turn to “KT”)

2

Change “Roller diameter” of “Roller Setting MA” to “57”.

3

Change “MB” of “Gear Stage” according to the F-RAT nominal speed.
Nominal speed

MB Gear Stage

17m/min3-stage

60m/min2-stage

Structures

3

Refer to
About the transfer direction(P.51).

Installation/Wiring

4↓Complete● Fix “MA” to “2-stage”.

4

Fit “Sensor Setting” to your sensor setting.

5

Register the speed. (Can be selected up to the fourth speed)
Set the registered speed with the ladder logic command.
For details, refer to “2.4 Ladder logic” (P.2-33) in the ICE instruction manual separately.
Roller Setting

Category

F-RAT nominal speed

Speed range

Setting STEP

MA

Carrier wheel speed−

7.7〜66.7m/min

Every 1.28m/min

MB

Roller speed

17m/min60m/min2.1〜18.3m/min

Every 0.35m/min

7.5〜65.0m/min

Every 1.25m/min■ Values out of the speed range cannot be set.
■ The speed can be changed for each setting STEP.
■ If a speed that does not conform to the setting STEP has been registered, theapproximate speed value that conforms to the setting STEP will be adapted.
The registered speed (value on the screen) will not be changed.

■ “Speed” indicates the value when trays are not placed on carrier wheels androllers.

■ During operation, the rising time to the setting speed may vary depending on
ambient temperature. Perform running operation thoroughly.

■ Values described above may differ from the actual transfer speed dependingon the weight, material, bottom surface, and/or shape of trays, as well as
ambient temperature.

IB-E04F-FT settings

5↓
Writing the ladder logic

Control/Operation

Creating the IB-E04F-FT ladder logic

Product check

Advance preparation2

IB-E04F-FT property settings

Maintenance/Inspection

3

Troubleshooting↓

Appendix

Setting the IP addressProperty setting

F-RAT-NX75 User Manual

51

Writing properties↓
Creating the IB-E04F-FT ladder logic

Reference)
F-RAT transfer direction↓
Writing the ladder logic↓
CompleteCW M2：Roller transfer CCW↓

V-ribbed pulley

CCW

M1：Carrier wheel transfer

CW

For details and other settings, refer to the ICE instruction manual separately.

4

Write the property settings to IB-E04F-FT.
Specified properties cannot be applied until they have been written.

Control/Operation

IB-E04F-FT settings

1

Advance preparation

will stop for 0.5 seconds, and then the transfer direction will be switched.

IB-E04F-FT property settings

Product check■ When switching the rotation direction during transfer (during MDR rotation), the F-RAT↓

Structures

Registering IB-E04F-FT to be used

Installation/Wiring↓

Set the transfer direction with the ladder logic command and ‘Direction’ under properties.
For details on the ladder logic, refer to “2.4 Ladder logic” (P.2-33) in the ICE instruction manual separately.

1 Press “Write”.
When writing is successful, the “Write Completed Successfully” message is displayed.
■ Before writing, make sure that IB-E Series is set to IB-E04xxFT, andMotor Current Limit is set to MA:7.0A / MB:4.0A.

This completes the property settings.

Maintenance/Inspection

Creating the project file

About the transfer direction

Troubleshooting↓

Appendix

Setting the IP address

Safety precautions

8. IB-E04F-FT settings

9. Control/Operation

Control/Operation

…… 54
…… 58
…… 58
…… 59
…… 64
…… 65
…… 66
…… 67

Maintenance/Inspection

9-1. Creating the ladder logic
9-1-1. Switching the transfer direction
9-1-2. Changing the speed
9-2. Basic operation
9-2-1. Switching the transfer surface
9-2-2. About the initial position setting (teaching) of the transfer surface
9-3. Program example
9-4. What to do before operation

Troubleshooting

9. Control/Operation

IB-E04F-FT settings

Installation/Wiring

Structures

Product check

Advance preparation

Safety precautions

F-RAT-NX75 User Manual

Appendix52

Flow of settings

F-RAT-NX75 User Manual

53↓
Creating the IB-E04F-FT ladder logic↓
Writing the ladder logic↓
Complete｝｝

Advance preparation

9-1.
Creating the ladder logic
Structures

Writing properties

8-2.
Property settings

Installation/Wiring↓

IB-E04F-FT settings↓
IB-E04F-FT property settings｝

Control/Operation↓
Registering IB-E04F-FT to be used

8-1.
Setting preparation

Maintenance/Inspection↓
Creating the project file

Troubleshooting

Setting the IP address

Product check

IB-E04F-FT operates the F-RAT with the property settings and ladder logic
This section explains the ladder logic creation and writing.

Appendix

Flow of settings

Safety precautions

9. Control/Operation

Creating the ladder logic

F-RAT-NX75 User Manual

54

Setting the IP address↓
Creating the project file↓
Registering IB-E04F-FT to be used↓

Creating the IB-E04F-FT ladder logic
Create the F-RAT ladder logic to be written to IB-E04F-FT.

1

Start ICE, and select “File” - “Open” from the main menu. Then, open the
project file that has been created in 8.1 Setting preparation.
(For details on creation of the project file, refer to 8.1 IB-E04F-FT settings(P.47), and the ICE instruction manual separately.

IB-E04F-FT property settings↓
Writing properties

Advance preparation

9-1.
Creating the ladder logic

Safety precautions

9. Control/Operation

Click

Click

Writing the ladder logic↓

2

1 Project tree window
Select ‘Program’ to display the ladder logic on the program window.
Select ‘Device List’ to display the contact and relay lists on the program window.
Comments can be added to contacts and relays from the lists. Also, the contact andrelay status will be displayed during monitoring.
Select ‘Information’ to display the logic name, ladder logic’s writer name, laddercreation date and time, ladder build date and time, and ladder logic size.

2 Program window
A window for creating the ladder logic, etc.

3 Various icons
Use various icons to describe the ladder logic. For details, refer to “2.1.1 (4) Various
icons” in the ICE instruction manual separately.

Ladder logic
Term

A program (ladder logic) to define each motor operation for the IB.
The program can be created with the PC application ICE by Itoh (Itoh
Configurator E/IP).

IB-E04F-FT settings

1

Control/Operation

3

Maintenance/Inspection

Ladder logic window

Installation/Wiring

Structures

Complete

Troubleshooting

Click

Appendix↓

Product check↓
Creating the IB-E04F-FT ladder logic

Creating the ladder logic

F-RAT-NX75 User Manual

55

2Creating the project file

Select ‘Logic’ on the project tree window, and right-click “add” to select.
Enter the logic name and creator’s name in Logic Information.

↓
Registering IB-E04F-FT to be used

Enter

↓
IB-E04F-FT property settings■ Only alphanumeric↓characters can be used.

Writing properties

↓

Click

Click

Creating the IB-E04F-FT ladder logic■ Spaces (blank) cannot
be used.

↓Writing the ladder logic↓

The name of the logic information is displayed under “Logic” on the project tree
window, and “Program”, “Device List”, and “Information” are likewise displayed.

1 Program window

Double-click ‘Device List’ to display the program window as below.
Select X, Y, M, D, T, C, PC, S, or SD for ‘Device Type’ to display the list of selected contacts.
Comments can be entered in the Comment field. The current value will be displayed in the Value
field during ladder monitoring.

Contact usage status(“＊” will be displayed when used)

Troubleshooting

2 Device List window

Maintenance/Inspection

Control/Operation

Double-click ‘Program’ to display the program window as below. Contacts will be entered at the
cursor position.
The ladder logic name is displayed at the lower left of the window, and the ladder logic size isdisplayed at the lower right of the window.
The ladder logic size will be updated per build.

Output usage status(“＊”will be displayed when used)

Appendix

Description of each window

IB-E04F-FT settings

1
2
3

Installation/Wiring

Structures

Complete

3

Advance preparation↓

Product check

Setting the IP address

Safety precautions

9. Control/Operation

Comment field

Value fieldCreating the ladder logic

F-RAT-NX75 User Manual

56

Double-click ‘Information’ to open the Logic Information window.

↓
Registering IB-E04F-FT to be used↓
IB-E04F-FT property settings↓
Writing properties↓

Product check

Creating the ladder logic → Refer to the ICE instruction manual separately

Structures

Complete

F-RAT operation → Refer to 9-2. Basic operation

Installation/Wiring↓

Create the ladder logic on the program window.

IB-E04F-FT settings

Writing the ladder logic

4

Control/Operation↓

Maintenance/Inspection

Creating the IB-E04F-FT ladder logic

Troubleshooting

Creating the project file

Advance preparation

3 Information window↓

Appendix

Setting the IP address

Safety precautions

9. Control/Operation

Writing the ladder logic

F-RAT-NX75 User Manual

57

Writing properties↓
Creating the IB-E04F-FT ladder logic↓
Writing the ladder logic↓
Complete

Double-click

2

Select the created logic, and click ‘Logic DnL’ on the property window.

Installation/Wiring■ When the logic has not been selected (N/A), and “Logic DnL” is clicked,
the logic will not be written, or the existing logic for IB-E04F-FT will bedeleted.

Advance preparation↓

Write the ladder logic.
Double-click ‘Property’ for IB-E04F-FT (Node), for which the ladder logic is tobe written, on the project tree window to open the property window.

※When writing the ladder logic for reading to the driver card, check ‘Logic backup’, and click ‘Logic
DnL’.
Since it takes approximately one or two minutes to write the ladder logic for reading (it depends
on the size), we recommend writing only when it is necessary.

3

Writing to IB-E04F-FT starts.
When writing succeeds, the "Logic download was successful" message isdisplayed.
When writing fails, refer to Chapter 4 “4.7 When writing/reading to/from thedevice fails“ in the ICE instruction manual separately.

Do not turn off the power during writing. Also, be sure not to unplug the LAN cable.
Failure to follow this could result in malfunction.
■ The IB-E04F-FT output will be turned OFF at the time of writing.
■ IB-E04F-FT will restart when writing finishes.
■ The ladder logic cannot be written when build is not executed.

This completes the ladder logic writing.

IB-E04F-FT settings

IB-E04F-FT property settings

1

Control/Operation↓

Maintenance/Inspection

Registering IB-E04F-FT to be used

Write the ladder logic to IB-E04F-FT.
The created ladder logic will not be applied until it has been written.

Troubleshooting↓

AppendixCreating the project file

Product check↓

Structures

Writing the ladder logic

Setting the IP address

Safety precautions

9. Control/Operation

Switching the transfer direction

58

F-RAT-NX75 User Manual

Change the speed with the ladder logic command.
The fourth speed that has been registered in the property settings can be set with theladder logic.
Change the registered speed in the property settings.
For details on the ladder logic, refer to “2.4 Ladder logic” (P.2-33) in the ICE instruction manual separately.

Advance preparation

Changing the speed

Product checkSet the transfer direction with the ladder logic command and ‘Direction’ underproperties.
For details on the ladder logic, refer to “2.4 Ladder logic” (P.2-33) in the ICE instruction
manual separately.

■ To change the registered speed

1 Display the IP address for the corresponding IB-E04F-FT on the project tree window, andStructures

open the property window.

2 Enter the speed in Speed 1 to 4 on the Motor tab.

Installation/Wiring

3 Click “Write” to write the changed speed to IB-E04F-FT.

IB-E04F-FT settings

3

Category

F-RAT nominal speed

Speed range

Setting STEP

MA

Carrier wheel speed−

7.7〜66.7m/min

Every 1.28m/min

MB

Roller speed

17m/min60m/min2.1〜18.3m/min

Every 0.35m/min

7.5〜65.0m/min

Every 1.25m/min

Roller Setting■ Values out of the speed range cannot be set.
■ The speed can be changed for each setting STEP.
■ If a speed that does not conform to the setting STEP has been registered, theapproximate speed value that conforms to the setting STEP will be adapted.
The registered speed (value on the screen) will not be changed.

■ “Speed” indicates the value when trays are not placed on carrier wheels andMaintenance/Inspection

Control/Operation

2

Troubleshooting

9-1-2.
Changing the speed

Switching the transfer direction

rollers.

■ During operation, the rising time to the setting speed may vary depending on
ambient temperature. Perform running operation thoroughly.

■ Values described above may differ from the actual transfer speed dependingon the weight, material, bottom surface, and/or shape of trays, as well as
ambient temperature.

Appendix

9-1-1.
Switching thetransfer direction

Safety precautions

9. Control/Operation

Basic operation

F-RAT-NX75 User Manual

59

About control■ In this manual, the signal input and output in “9-2. Basic operation” and “9-3.

Program example” is described when wiring has been performed based on thewiring example image.
When wiring has been performed differently from the wiring example image,
IB-E04F-FT signal input and output will vary.

■ F-RAT uses MDR for each of carrier wheel transfer, roller transfer, and transfer

Product checksurface switch (3 MDRs in total). Make sure to control to allow each MDR to run
independently.

Wiring example (image)①

Structures

④

②
SA

③

Installation/Wiring

V-ribbed pulley

SA ：F-RAT zone sensor① ：Area sensor (on the opposite side of V-ribbed pulley)② ：Area sensor (on the side of V-ribbed pulley)③ ：Area sensor (on the left side when viewing V-ribbed pulley from the front)④ ：Area sensor (on the right side when viewing V-ribbed pulley from the front)

CN301(RemoteIN)

#1

OUT 1

#2

OUT 2

COM

#4

#3

OUT 3

④Area sensor

IN 3

#3

#4

OUT 4

③Area sensor

IN 2

#2

#5

OUT 5

②Area sensor

IN 1

#1

#6

COM

Carrier wheeltransfer MDR
（Ｍ1）

CN201
(MotorA)

CN201(MotorB)
CN303(SensorA)
ALM

SA
F-RAT zone sensor

#4

CN304
(SensorB)
#1

24V

0V

#3

#2

SEN

SEN

#2

#3

0V

24V

#1

#4

ALM

IB-E
SeriesLAN2

Control/Operation

CN1

CN302
(RemoteOUT)

Maintenance/Inspection

LAN1

Roller transfer
MDR（Ｍ2）①Area sensor

Troubleshooting

IB-E
Series

IB-E04F-FT
ＩＮ ２

ＩＮ １

ＯＵＴ ２

ＯＵＴ １

#1 #2 #3 #4 #5
CN2

24V DC

Drive switching MDR（Ｍ3）

HBM-201

IB-E04F-FT settings

F-RAT

CN1

24V DCAppendix

Introduction

Advance preparation

9-2.
Basic operation

Safety precautions

9. Control/Operation

Basic operation

F-RAT-NX75 User Manual60

IB-E04F-FT Signal input to SensorAlarm A
No signal input to SensorAlarm B

Preparing reception (teaching) complete＊The initial position is for roller transfer.

Switch the transfer surface
to the diverting direction（Roller transfer→ Carrier wheel transfer）

IB-E04F-FT

Signal output from RemoteOUT1Start to switch to the carrier wheel surface
IB-E04F-FT No signal input to SensorAlarm A
Signal input to SensorAlarm B

IB-E04F-FT

Stop signal output from RemoteOUT1

Switching to the carrier wheel surface complete

Discharge

Run the carrier wheel transfer MDR
Area sensor for discharge

ON → OFF

Stop running the carrier wheel transfer MDR(loading comple)

Prepare reception（Transfer surface switch）（Carrier wheel transfer→Roller transfer）

IB-E04F-FT

Signal output from RemoteOUT2Start to switch to the roller surface
IB-E04F-FT Signal input to SensorAlarm A
No signal input to SensorAlarm B

IB-E04F-FT

Installation/Wiring

Stop running the roller transfer MDR(loading complete)

IB-E04F-FT settings

ON → OFF

Control/Operation

Area sensor for loading

Structures

Run the roller transfer MDR

Maintenance/Inspection

Load

Advance preparation

Start teaching

Product check

IB-E04F-FT Signal output from RemoteOUT1 / RemoteOUT2

Troubleshooting

Set the initial positionof the transfer surface（Teaching）

IB-E04F-FT Signal input to SensorAlarm A / SensorAlarm B

Stop signal output from RemoteOUT2

Switching to the roller surface (preparing reception)complete

Appendix

Operation image
Turn on the power

Safety precautions

9. Control/Operation

Basic operation

F-RAT-NX75 User Manual61■ The following operation is when MA/MB of IB-E04F-FT is set to RUN, and the transfer
direction is set to CCW.
The load and discharge directions will vary depending on the property settings and ladderlogic programming method. [Refer to 9-1-1. Switching the transfer direction on P.58]

Transfer flow chart (when using the roller for loading, and carrier wheel for discharging)
IB-E04F-FT Signal input/output

After the power is turned on, the LED display are indicated as below.

（Green）ON

ERR A

OFF

NS

（Green）blinking〔1Hz〕

ERR B

OFF

MS

（Green）ONSTATUS
ERR

STS

PWR

Turn 24V DC on

HBM-201PWR (Green) 1Hz blinking
STATUS (Orange) OFFERR (Red) OFF

IB-E04F-FT

SensorAlarm A
SensorAlarm B
F-RAT

HBM-201

Signal input

OUT1/
CN2#1

SensorAlarm A

ON
OFF

OUT2/
CN2#2

SensorAlarm B

ON
OFF

Installation/Wiring

24V
0V

Power

Run in the roller
surface direction
Stop

M3

Run in the carrier wheel
surface direction

Set the initial

F-RAT zone sensor

position of theRemoteOUT 2transfer surface

RemoteOUT 1
Signal output（Teaching）
Start thetransfer surface
switch operation

Term
Zone sensor
A sensor to detect
the existence oftrays within thezone.

SensorAlarm A
SensorAlarm B

Transfer surface
switchSignal input stop
IB-E04F-FTNO

YES
RemoteOUT 2F-RATSignal input

HBM-201

SensorAlarm A

INPUT1/
CN2#4

RemoteOUT 2ON
OFFINPUT2/
CN2#5

RemoteOUT 1

ON
OFF

OUT1/
CN2#1

SensorAlarm A

ON
OFF

OUT2/
CN2#2

SensorAlarm BON
OFF
Run in the roller
surface direction
Stop

M3

Run in the carrier wheel
surface direction

RemoteOUT 1
Signal output stop
Stop thetransfer surface
switch operation
Transfer surface
setting complete＊The roller surface is
set in the initial position.

（

Structures

IB-E04F-FT

IB-E04F-FT settings

Turn on the
powerControl/Operation

F-RAT operation

Advance preparation

Transfer surface
switch（Prepare reception）

Product check

Discharge

Maintenance/Inspection

switchWhen preparing reception is complete, the roller surface is set on standby.

Teaching）
Term

Operation to perform the initial setting of the transfer
surface position.
Teaching must be performed when the power is turned on.

Appendix

the power

Transfer surface

Load

Troubleshooting

Set the initial
position of thetransfer surface

Turn on

Safety precautions

9. Control/Operation

Basic operation

F-RAT-NX75 User Manual

62

F-RAT zone sensor

MBOn the side ofV-ribbed pulley

RUN

用語
Area sensor

Run theroller transfer
MDR

A sensor todetect load anddischarge oftrays

Discharge①Area
conveyor ①Area
sensorMDR

NO
RemoteIN 2
ON→OFFand
SensorA_SEN
ON③Area sensor
Load conveyor MDR
Zone sensor
for the load conveyor

Zone sensor
for the load conveyor

-

ON
OFF

③Area sensor

RemoteIN 2

ON
OFF

F-RAT
zone sensor

SensorA_SEN

ON
OFF

M1

MA

ON(RUN)
OFF(STOP)

M2

MB

ON(RUN)
OFF(STOP)INPUT1/
CN2#4

RemoteOUT 2ON
OFFINPUT2/
CN2#5

RemoteOUT 1

ON
OFF

OUT1/
CN2#1

SensorAlarm A

ON
OFF

OUT2/
CN2#2

SensorAlarm B

ON
OFF

MB

F-RAT

Stop running theroller transfer MDR（loading complete）

HBM-201

STOP

Zone sensor
for the discharge conveyor

F-RAT zone sensor

RemoteOUT 1
Signal output

Control/Operation

YES

Installation/Wiring

RUN
STOP

IB-E04F-FT settings-

Structures

IB-E04F-FT
Load conveyor
MDR

On the side ofV-ribbed pulleyStart to switch
to the carrier wheel
surface③Area sensor

SensorAlarm A

Discharge
conveyor
MDR

Signal input stop

NO

Area
①Area
sensor

ON
OFF

M1

MA

ON(RUN)
OFF(STOP)

M2

MB

ON(RUN)
OFF(STOP)INPUT1/
CN2#4

RemoteOUT 2ON
OFFINPUT2/
CN2#5

RemoteOUT 1

ON
OFF

OUT1/
CN2#1

SensorAlarm A

ON
OFF

OUT2/
CN2#2

SensorAlarm B

ON
OFF

Switching to thecarrier wheel surface
complete（

Transfer surface
setting complete

）

F-RAT

HBM-201

YES

Signal output stop

Zone sensor
for the load conveyor

SensorA_SEN

F-RATzone sensor

SensorAlarm B
Signal input

RemoteOUT 1

Load conveyor MDR

IB-E04F-FT

Product check

Zone sensor
for the discharge conveyor

Advance preparation

Transfer surface
switch（Prepare reception）

IB-E04F-FT Signal input/output

LoadTransfer surface
switchDischarge

Transfer
surfaceswitchMaintenance/Inspection

switchTroubleshooting

F-RAT operation

Transfer surface

Load

Appendix

Set the initial
position of thetransfer surface

Turn onthe power

Safety precautions

9. Control/Operation

Basic operation

F-RAT-NX75 User Manual63

Set the initial
position of thetransfer surface

Turn onthe powerswitchDischarge

Transfer surface
switch（Prepare reception）

IB-E04F-FT Signal input/output
Zone sensor
for the discharge conveyor

Discharge

Advance preparation

F-RAT operation

Transfer surface

Load

F-RAT zone sensor
On the side ofV-ribbed pulley

MA
RUN

Run thecarrier wheeltransfer MDR

Load conveyor MDR
Zone sensor
for the load conveyor

MA

ON(RUN)
OFF(STOP)

M2

MB

ON(RUN)
OFF(STOP)

F-RAT

Stop thecarrier wheeltransfer MDR

HBM-201

STOP

INPUT1/
CN2#4

RemoteOUT 2ON
OFFINPUT2/
CN2#5

RemoteOUT 1

ON
OFF

OUT1/
CN2#1

SensorAlarm A

ON
OFF（Discharge complete）

OUT2/
CN2#2

SensorAlarm B

ON
OFFTransfer surface
switchRemoteOUT 2(Prepare reception)

Signal output①Area sensor

SensorB_SEN

Discharge conveyor
MDR−

Zone sensor for thedischarge conveyor

−

ON
OFF
RUN
STOP

IB-E04F-FT settings

MA

Installation/Wiring

M1

ON
OFF

Zone sensor
for the discharge conveyor

Control/Operation

YES

F-RAT zone sensor
On the side ofV-ribbed pulleyStart to switch
to the roller
surface③Area sensor

SensorAlarm B

Discharge
conveyor
MDR

Signal input stop

SensorAlarm A
Signal input

Switching to theroller surface
completepreparing reception
complete）

F-RAT

HBM-201

YES
RemoteOUT 2

Load conveyor MDR
Zone sensor
for the load conveyor

IB-E04F-FT

NOSignal output stop

Area
①Area
①
sensorM1

MA

ON(RUN)
OFF(STOP)

M2

MB

ON(RUN)
OFF(STOP)INPUT1/
CN2#4

RemoteOUT 2ON
OFFINPUT2/
CN2#5

RemoteOUT 1

ON
OFF

OUT1/
CN2#1

SensorAlarm A

ON
OFF

OUT2/
CN2#2

SensorAlarm B

ON
OFFTransfer
surfaceswitchMaintenance/Inspection

ONOFF

Troubleshooting

SensorA_SEN

Structures

IB-E04F-FT
F-RAT
zone sensor

AppendixSensorB_SEN
ON→OFF

Product check③Area sensor
Discharge
Area
conveyor ①Area
sensor
MDR

NO（

Safety precautions

9. Control/Operation

Switching the transfer surface

F-RAT-NX75 User Manual64

9. Control/Operation
Switching the transfer surface
Use HBM-201 to switch the transfer surface.
The transfer surface can be switched by inputting the signal to CN2#4 and CN2#5.

〔M3:HBM-201〕■ After the initial position setting (teaching) of the transfer surface, the roller surface is put on

Roller transfer →Carrier wheel transfer

Roller transfer

OUT 1
OUT 2
N/A
INPUT1
INPUT2

Refer to CN2

Carrier wheel transfer

HBM-201（M3）

INPUT1
Roller surface
switch input

Output CN2#4（

Output CN2#5

Carrier wheel
surface switch input

CN2#1

Input

CN2#2

ON

） OFF

OUT1

（
（

Roller surface
standby output

OUT2

ON

各部名称

Input

ON
OFF

）

INPUT2

（

製品の確認

PLC

事前準備

standby. To put the carrier wheel surface on standby (use it for reception), the transfer
surface needs to be changed by the signal input.
Refer to 9-2-2. About the initial position setting (teaching) of the transfer surface (P.65)

安全上のご注意

9-2-1.
Switching thetransfer surface） OFF

Carrier wheel surface
standby output

ON

） OFF

Run in the roller surface direction

Run in the carrier wheel surface direction

ON〔Green〕

Carrier wheel transfer→
Roller transfer

3Hｚ×2

〔Red〕

ON

ON

OFF

ON

OFF

OFF

OFF

Roller transfer

Carrier wheel transfer

制御・運転

HBM-201（M3）

Refer to CN2

Output CN2#4

OUT 1
OUT 2
N/A
INPUT1
INPUT2

PLC

Carrier Wheel

OFF

STATUS 〔Orange〕
ERR

Roller → Carrier Wheel⇔

PWR

RollerOutput CN2#5

CN2#1

Input

CN2#2

（

ON
OFF

）

INPUT2（

ON

Carrier wheel
surface switch input

） OFF

OUT1

（
（

Roller surface
standby output

OUT2

保守点検

Input

INPUT1
Roller surface
switch input

ON

） OFF

Carrier wheel surface
standby output

ON

） OFF
Stop

Transfer surface status
PWR〔Green〕

ERR

〔Red〕

ON

Carrier Wheel → Roller
3Hｚ×3

Roller
ON

OFF
ON

OFF

ON

OFF

OFF

OFF

付

STATUS 〔Orange〕

Carrier Wheel⇔

PWR
STATUSERR

Run in the carrier wheel surface direction

故障かなと思ったら

Run in the roller surface direction

M3：Drive switching MDR

ＩＢ ーＥ０４Ｆ ーＦＴの設定

PWR
STATUS
ERR

Transfer surface status

設置・配線

Stop

M3：Drive switching MDR録■ If the signal input stops when the transfer surface is being switched, operation
will be interrupted, and the signal output from both CN2#1 and #2 will stop. When
inputting the signal again, operation restarts.

teaching

F-RAT-NX75 User Manual65

9. Control/Operation
About the initial position setting (teaching) of the transfer surface
The initial position setting (teaching) of the transfer surface is necessary to set the transfer
surface after the power is turned on.
To perform teaching, use HBM-201.

〔M3:HBM-201〕

事前準備■ If teaching has not been set, the transfer surface cannot be switched.
■ During teaching operation, do not load trays on the F-RAT.
■ When teaching fails, both CN2#1(OUT1)(roller surface status output) andCN2#2(OUT2)(carrier wheel status output) are turned ON, which is the same
status as when the power is turned on.
In such cases, perform teaching operation again.

製品の確認

Teaching operation
Carrier Wheel

INPUT1
Roller surface
switch input（

Output CN2#5

Carrier wheel
surface switch input）

OFF

INPUT2

ON

）

OUT1

CN2#1

（

Roller surface
standby output

ON

）

OFF

Carrier wheel surface
standby output

） OFF

OUT2
Input

CN2#2

（

OFF

ＩＢ ーＥ０４Ｆ ーＦＴの設定

Input

0V
ON

Output CN2#4

（

24V

設置・配線

ON

Run in the roller surface direction

Stop

Run in the carrier wheel surface direction

Teaching complete/
Roller surface
on standby

Power
ON

Teaching operation〔Green〕

OFF

1Hz blinking

6Hz blinking

STATUS 〔Orange〕

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

PWR
ERR

〔Red〕

（

preparing reception
complete

ON

）

保守点検

Power
OFF

Transfer surface status

制御・運転

M3：Drive switching MDR

PWR
STATUS
ERR

OUT 1
OUT 2
N/A
INPUT1
INPUT2

Refer to CN2

Roller

各部名称

Power

HBM-201（M3）

PLC

安全上のご注意

9-2-2.
About the initial position
setting (teaching)of the transfer surface

故障かなと思ったら録

Term

Operation to perform the initial setting of the transfer surface position.
After the power is turned on, perform teaching by inputting signal from the driver card.

付

Teaching

Program example

F-RAT-NX75 User Manual66

Program example■ Do not load trays from the roller transfer MDR direction while the carrier
wheel status is output (signal input to SensorAlarm B on IB-E04F-FT).
Failure to follow this could result in damage to trays, and malfunction.

Operation by loading throughroller transfer and discharging
through carrier wheel transfer

The following time chart is an example.
When in use, control the number of sensors, and/or determine how to place/control sensors
depending on your operation.

Basic operation(example)

Loading through roller transfer⇒

Discharging through carrier wheel transfer

Zone sensor for the discharge conveyor ＊1

Product check⇒ Standing ready on the roller surface after discharge ends

Advance preparation

9-3.
Program example

Safety precautions

9. Control/Operation

F-RAT zone sensor ＊1

3

Zone sensor for the load conveyor ＊1

1

Tray position③Area sensor

SensorA_SEN

F-RAT zone sensor

ON

ON
OFF
ON
OFF

MB

Roller transfer MDR
（M2）

STOP

MA

Carrier wheel transfer MDR
（M1）

STOP

RemoteOUT 2

RUN

RUN

HBM-201 INPUT2

ON

Drive switching （Carrier wheel surface switch input） OFF
MDR
ON
HBM-201 INPUT1（M3）（Roller surface switch input）

HBM-201 OUT1

SensorAlarm A

SensorAlarm B

4OFF①Area sensor

RemoteOUT 1

3

OFF（Carrier wheel discharge direction）

SensorB_SEN

2

ON

Zone sensor for the load conveyor

RemoteIN 2

1

OFF
ON

（Roller surface standby output） OFF

HBM-201 OUT2

5

Control/Operation

IB-E04F-FT

Maintenance/Inspection

Time chart example

Installation/Wiring③Area sensor ＊2

IB-E04F-FT settings

2①Area sensor ＊2

ON（Carrier wheel surface standby output）OFF※

Troubleshooting

45Structures

V-ribbed pulley＊1 Zone sensor

A sensor to detect the existence of trays within the zone
＊2

Term

Area sensor
A sensor to detect load and discharge of trays

Appendix※Switch the transfer surface after an interval of 50ms.

Start-up inspection

67

F-RAT-NX75 User Manual

Turn off the power of all connected devices, and perform the following inspection, taking
necessary measures.
■ Turn off the power, wait a sufficient amount of time, and discharge electricity inside the DC
power supply equipment.

■ Post warning labels so as to prevent unauthorized persons from turning on the power.

Re-tighten screws
Contact the supplier

Screw looseness on secured positions

Re-tighten screws

Mounting failure for driver cards and connectors

Correctly mount connectors

Damage to cables/Wiring failure

Perform wiring correctly

Idler for roller transfer

External abnormalities, such as scratches or breakage

Roller transfer MDR

External abnormalities, such as scratches, dents, or breakage

Refer to P.76

Roller drive belt for roller transfer

Cracks, looseness, wear on the surface

10-3. Before replacement work

Carrier wheel

Cracks, wear on the surface
Parts deformation, damage

OthersContact the supplier

Cable damage

Items to check after turning on the power
Manually input the signal to driver cards according to inspection contents.
■ Perform inspection after completing measures to prevent fingers from getting stuck and/or
caught in rollers during trasnfer switching, and/or transfer operation.

■ Take safety measures, such as getting ready to shut off the power in the event thatsomething should happen.

Parts to be inspected

Inspection items
Abnormal temperature rise
Error check with LED display＜Normal LED display after the power is turned on＞

Idler for roller transfer●IB-E04F-FT●HBM-201

STS（Green）ONPWR （Green）Blinking〔1Hz〕

NS（Green）Blinking〔1Hz〕

ERR （Red）OFFMS（Green）ON

ERR A

OFF

ERR B

OFF

Check error contents, andeliminate the causes.
※For driver card LED display anderror countermeasures, refer to
10-1. LED indication (P.70).

Abnormal soundRotation failure
Abnormal soundRoller transfer MDR

Contact the supplier

Refer to P.76
10-3. Before replacement work

Troubleshooting

Driver card

Description of measures

Decrease from the specified speed
Abnormal temperature rise
Abnormal soundDecrease from the specified speed
Abnormal temperature rise
（Check ERR LED on driver cards）

Contact the supplier

Appendix

Carrier wheeltransfer MDR

Abnormal sound
Drive switching MDR

Abnormal temperature rise
（Check ERR LED on driver cards）

OthersInstallation/Wiring

Driver card

Screw looseness
Damage, deformation

IB-E04F-FT settings

Secured positions of the F-RAT main unit

Description of measures

Control/Operation

Inspection items

Maintenance/Inspection

Parts to be inspected

Advance preparation

Start-up inspection

Items to check before turning on the power

Product check

To prevent accidents and/or damage to devices during operation, refer to the below
before operation, and check the safety.

Structures

9-4.
What to do
before operation

Safety precautions

9. Control/Operation

Leakage from equipment

Check grounding on equipment,
perform groundingTrial run

68

F-RAT-NX75 User Manual■ Make sure to check that wiring, driver card settings, and PLC settings have been
carried out correctly before the trial run.

■ During operation, the transfer speed may not reach the specified value depending on
ambient temperature.
When the carrier wheel cassette has been replaced, perform running operation
thoroughly to eliminate any bends from belts.

Advance preparation
Product check
Structures

Other devices incorporated in the system, such as conveyor lines, could create
dangerous situations, since trays may start to flow from upstream when the trial run
is driven.
Check carefully that other elements in the system will not operate when the productstarts running.

Installation/Wiring■ Prevent other devices around the product from operating.

IB-E04F-FT settings

When the start-up inspection has finished, perform the trial run with careful attention to
the following points, and check that operation is correctly performed.

Control/Operation

Performing the trial run

Maintenance/Inspection

Check below before the trial run.
・When the roller transfer MDR and/or idlers have been replaced, check that thedrive belts have been mounted in the correct groove positions.
・Check all parts are installed.

Troubleshooting

Items to check before the trial run

Appendix

Trial run

Safety precautions

9. Control/Operation

10. Maintenance/Inspection

Maintenance/Inspection

…… 70
…… 74
…… 76
…… 78
…… 83

Troubleshooting

10-1. LED indication
10-2. Checking and releasing errors
10-3. Before replacement work
10-4. Replacement of MDR for roller transfer/idlers/roller drive belts
10-5. Replacement of the carrier wheel cassetteControl/Operation

IB-E04F-FT settings

10. Maintenance/Inspection

Installation/Wiring

Structures

Product check

Advance preparation

Safety precautions

F-RAT-NX75 User Manual

Appendix69

〔IB-E04F-FT〕LED 詳細

F-RAT-NX75 User Manual

70

IN 2

ERR A

IN 1

4

IN 3

1

SEN A
RUN A

2
3

LED indication is found at the following locations.
OUT 3
OUT 4
STS

NS

RUN
ERR B

Rem

OUT 5

MS

OU

teIN

OU

OU
LED31

INPUT：24V, 5.8AOUTPUT：24Vp-p, 2.5A×2(AXES)

OUT 1

SEN A

IN 3

RUN A

IN 2

ERR A

IN 1

STS

NS

MS

OUT 2
OUT 3
OUT 4
OUT 5

LAN 2
SEN B
RUN B
ERR B

Installation/Wiring

LAN 1

Structures3Ø, 165Hz(0Hz〜179Hz)

IB-E04F-FT settings

IB-E04F-□-FT
Serial#:0x16600001
NXP:2501, R8C:0A

LED318Control/Operation

R347
LED319

24
SE
0V
AL

4
LED301
LED302
LED303
LED304Maintenance/Inspection

1
R348

LED309Sen

LED323
SW402

SW403

CO

LED32

Troubleshooting

ED312
D306
D307
D308

F01

CD
AB E

CD
AB E

F01

45
23 6

sorA

322

LED403

SW401

401
310

OU

T7 T28 T27
T2

320

ALM
0V
SEN
4V

T25 T8 T26

45
23 6

N1

RG301

Appendix

N3

Product check

OU

COM

N2

Advance preparation

IB-E04F-FT

78 9

IB-E04F-FT
For carrier wheel transfer
For roller transfer

If errors occur with this product, identify the causes of errors by checking LEDs anderror signals on the driver card/controller, and perform recovery work.

78 9

10-1.
LED indication

Safety precautions

10. 保守点検

〔IB-E04F-FT〕LED details

71

F-RAT-NX75 User Manual

Description

OFF

Power OFF on the communication PCB (*1)

Normal startup

ON (Green)
ON (Green) ⇔Blinking(1 Hz)(Red)Blinking(1 Hz)(Red)Communication error (LAN1 or LAN2 port)

ON (Red)Communication error (LAN1 and LAN2 ports)

Blinking(1 Hz)(Green)⇔ Blinking(1 Hz)(Red)Blinking(1 Hz)(Green)

I/O connection has been set

ON (Green)
Blinking(1 Hz)(Red)Blinking(6 Hz)(Green)

Low voltage error

Blinking(1 Hz)(Green)

When the firmware is being changed

OFFPower OFF on the communication PCB

Blinking(Green)

During communication

LAN 1
LAN 2

OFF

No communication

Sensor LED

ON (Green)

With sensor input (*2)

OFF

Without sensor input

ON (Green)

With remote input (*2)

OFF

Without remote input

ON (Green)

With remote output (*2)

OFF

Without remote output

SEN A
SEN B
Remote IN LED
IN 1
IN 2
IN 3
Remote OUT LED
OUT 1
OUT 2
OUT 3
OUT 2
OUT 3
RUN LED
RUN A
RUN B
Refer to the error list
ERR LED

Structures

Power ON on the communication PCB

ON (Green)

LAN LEDAt the time of startup settings(when the power is turned ON)

Installation/Wiring

Blinking(1 Hz)(Green)⇔ Blinking(1 Hz)(Red)STS

I/O connection timeout
IP address overlap

ON (Red)STS LED

Normal startup (IP address obtained normally)

IB-E04F-FT settingsNS

At the time of startup settings(when the power is turned ON)

No communicationOFF

NS LED

Device (IP address, etc.) has not been specified

Control/Operation

MS

Maintenance/Inspection

MS LED

Advance preparation

LED indication pattern

Troubleshooting

LED type

Product check● LED indication

Safety precautions

10. Maintenance/Inspection(*1) MS LED is also OFF when the rotary switch (SW402, SW403) is “00”.
(*2) Sensor LED, Remote_IN LED, and Remote_OUT LED1 will also be turned ON when
initialization is complete on IB-E04F-FT.

Appendix

ERR A
ERR B

〔IB-E04F-FT〕Error details

72

F-RAT-NX75 User ManualOFF

When MDR stops(No error)

Operation

Stop

ON

OFF

When MDR rotates, or at thetime of motor port output

Operation Operation

Under Voltage
Error

1

STS LED
Blinking(6Hz)

Fuse blown error

1

OFF

Motor
Disconnected2

Set the power supply
voltage to 20 V or more

Automatic

Stop

Stop

Blinking
Controller fuse blown(6Hz)

Cannot be released(※3)

ーOperation

Stop

OFF

Blinking Motor connector(1Hz) disconnected

Turn off the power, andconnect the connector

Automatic
Operation Stop
/ManualHall signal keeps unchanged
Blinking (Carrier wheel transfer(1Hz) MDR: 0.5sec.,
Roller transfer MDR: 1sec.)

Automatic release:
Release command fromthe pulse change upper
level
Manual release:
Release command fromthe upper level

Automatic Operation Stop
/ManualPower supply voltage isless than 20 V

Motor Lock

3

ON

PCB Thermal

4

OFF

ON

PCB temperature has exceeded
the threshold value for 1sec.

Set PCB temperature to
the threshold value or less

Automatic
Operation Stop
/ManualMotor Thermal

5

OFF

ON

Motor temperature has exceeded
the threshold value for 1sec.

Set motor temperature to
the threshold value or less

Automatic
Operation Stop
/Manual

Back EMF Error

6

ON

Inductive voltage has been
40V or more for 2sec.,or has been 60V or more
for 0.1sec.

Set inductive voltage
less than 40V

ManualOperation

Stop

Motor Port current
limit

6

Motor port current has been
4A or more for 0.1sec.

Set motor port current
less than 4A

ManualOperation

Stop

Jam Error

7

Blinking
alternately
1HZ

Output coils Y22 and Y23
are turned ON

Turn output coils Y22
and Y23 OFF

LadderOperation Operation

Sensor Timer Error

8

Blinking
alternately
6HZ

Output coils Y29 and Y30
are turned ON

Turn output coils Y29
and Y30 OFF

LadderOperation Operation

Blinking

Blinking
alternately
1HZ
Blinking
alternately
6HZ(twice at
6Hz with
1.7S cycle)(※1) If multiple errors occur at the same time, the LED indication will be selected based on the highest
priority error.
In addition, when releasing an error during multiple error generation, lower priority errors than theerror that has been released will also be released.
Note that if any factors for lower priority errors remain after error release, an error will occur again.
(※2) In manual error release, when error release conditions are satisfied, release the error by the error
release command from the upper level.
To release errors manually, use the Error Information window on ICE.
(Refer to Chapter 2 “2.6.2.2 Releasing the error manually” in the ICE instruction manual separately.)(※3) There is no error release procedure for the fuse blown error. Replace IB-E04F-FT.

Advance preparation

OFF

Product check

MDR

Structures

Error release conditions Type ofLadderStatus/Error occurrence conditions
error release logic(※2)

Installation/Wiring

ERR
LED

IB-E04F-FT settings

LAN
LED

Control/Operation

Priority(※1)

Maintenance/Inspection

Type of error

Troubleshooting

The table below describes the LED indication when an error occurs, occurrence conditions, and release conditions, as well as the ladder logic and MDR status during error
generation.
Use ICE to check errors, and release errors manually.
Refer to (10-2. Checking and releasing errors)

Appendix● Error details

Safety precautions

10. Maintenance/Inspection

〔HBM-201〕Error details

F-RAT-NX75 User Manual

73

Even if inputting the signal to CN2#4 and #5, but the signal output from CN2#1 and #2
does not change, the following errors have been assumed to occur. Errors can be
distinguished by the LED display.

LED display explanation

Error details

PWR

ERR

（green） （Red）：Blinking（1Hz）

Description：Blinking（6Hz）：OFF

Recoveryconditions

Recoveryoperation

Causes

Product check

：ON

Stop
（signals not input）

OFF for 480ms⇔

3Hz blinking×2
OFF for 480ms

When operating ona tilted surface（Normal operation）−

Structures⇔

3Hz blinking×3

Advance preparation〔HBM-201〕
For drive switching

Safety precautions

10. Maintenance/Inspection

When operating on
a horizontal surface

MDR
disconnected

MDR connectors
removedConnect the MDR
connectors

Lock error

MDR has been locked
when switching thetransfer surface

Eliminate the cause oflock

Low voltage error

The voltage has been
17 V or less for 1sec,
or the power connector
is connected improperly

Supply a voltage of
17 V or more,or properly connect thepower connector again

Fuse blown

Driver card fuse blown

Replace the driver card

・ IB-E04F-FT
RemoteOUT1
OFF → ON・ IB-E04F-FT
RemoteOUT2
OFF → ON・ IB-E04F-FT
RemoteOUT1
andRemoteOUT2
OFF → ON
Refer to P.37

STATUS (Orange) details

STATUS（Orange）

Mounting
driver cards

Description
No teaching setting/During teaching operation/When the transfer surface is being switched
Horizontal surface standby/Tilted surface standby

IB-E04F-FT settings

Take one of among
the following measures:

Control/Operation

Driver card temperature
is 75°C or less, andMDR temperature is
95°C or less

Maintenance/Inspection

Driver card temperature
is 85°C or more, or
MDR temperature is
110°C or more

Thermal error

Troubleshooting

9-2-2.
About the initial
position setting(teaching) of thetransfer surface

Appendix

Refer to P.65

Teaching setting
complete

Teaching setting
No teaching setting incomplete

Installation/Wiring

Duringteaching operation

Error monitor

F-RAT-NX75 User Manual74

SelectInstallation/Wiring

Select the IP Address for the PC used to open ICE, and click ‘OK‘.

SelectClick

The Error Information window is displayed as shown below.
The current error status on the IB are displayed on this window.

1

2
3

Maintenance/Inspection

3

IB-E04F-FT settings

2

Structures

Product check

Select ‘Dialog’ - ‘Error Information’ from the main menu.

Control/Operation

1

Advance preparation■ To release an error on HBM-201, use RemoteOUT on IB-E04F-FT.
(Refer to HBM-201 error details)

1 Error Information window
Whether or not errors occur on the connected controller is displayed collectively.
“No Error” is displayed for the MDR where no error occurs, “Error” for the MDR where an error
occurs, and “-” for IBs that have not been connected.

Troubleshooting

Checking error status

Use ICE to check error status, and release errors manually.

2 The IP address for the selected controller is displayed.
To specify other controllers, click an optional IP address on ① to switch to the controller with theselected IP address.

3 The error status for the controller selected in 2 is displayed.
The error status for the selected controller is displayed in Motor Error List.
Error items for axes where errors occur will turn red.

Appendix

10-2.
Checking and releasing
errorsSafety precautions

10. Maintenance/Inspection

Error monitor

75

F-RAT-NX75 User Manual

1

Specify the IP address for the controller where the error is to be released todisplay the selected IP address in SelectIP.
(The error status for the selected controller is displayed in Motor Error List)

2

Select the MDR of which error is to be released under “Error Clear Setting”, andclick ‘Clear’.

Select the MDR, and click

Structures

Product check1

Advance preparation

Click ‘Clear’ on the Error Information window to release the error.

Troubleshooting

Maintenance/Inspection

Control/Operation

IB-E04F-FT settings

Installation/Wiring

2

Appendix

Releasing the error manually

Safety precautions

10. Maintenance/InspectionReplacement parts

F-RAT-NX75 User Manual

76

FLAT RIGHT ANGLE TRANSFER
FーRATーNX75ーF６０ー７５4０ーEN
RATED INPUT: DC24V, FE2.7A KT 4.4A
PAYLOAD: max
50kg
SERIAL No. 19 03 01 001
ITOH DENKI CO.,LTD
MADE IN JAPANPart number：NX75-CC□□○

Product check○：A / B / C / D
Indicates type of the cassette.

Example) F-RAT-NX75-F60-7550-EN

Size □□ 70 typeOn the side of V-ribbed pulley

On the side of V-ribbed pulley

B

B

C

A

D

B
C

A

D
A

Size □□ 50 typeB

On the side of V-ribbed pulley

A

D
A
B
A
B
C

Size □□ 80 typeOn the side of V-ribbed pulley

D
A
B

Size □□ 60 typeA

On the side of V-ribbed pulley

A
B
A
B
A

B
A
B
A
B
C

Structures

Size □□ 40 typeInstallation/Wiring

Indicates size (L direction) for the model of this product.

IB-E04F-FT settings□□：60 / 75 / 90

Control/Operation

Model

Advance preparation

Product label

Maintenance/Inspection

Carrier wheel
cassette

・Check the model of this product, andprepare parts to be replaced with inadvance.
・Contact us for repair/replacement ofparts other than those mentioned below.

Troubleshooting

Replacement parts list

If any abnormalities, such as damaged parts, are found, immediately take actions,
including replacement with new parts.

B
C

Example) Carrier wheel cassette Type B for F-RAT-NX75-F60- 7 5 50-EN： NX75-CC- 7 5 B

Appendix

10-3.
Before replacement
work

Safety precautions

10. Maintenance/InspectionReplacement parts

F-RAT-NX75 User Manual77

The part number of which only belts, size □□60 ＊1 type, are used to link Φ38 idlers,
is 2PJ-246.
＊1Indicates size (W direction) for the model of this product
Example) F-RAT-NX75-F60-7560-EN

Roller transfer MDR

Size 60 ＊1□□

PM486FE-(17/60)＊2 -542-D-024-JA-Z150-VN

Size 75 ＊1□□

PM486FE-(17/60)＊2 -692-D-024-JA-Z150-VN

Size 90 ＊1□□

PM486FE-(17/60)＊2 -842-D-024-JA-Z150-VN＊1 Indicates size (L direction) for the model of this product

Advance preparation

Part number：2PJ-265

Product check

Roller drive belt
(V-ribbed belt)

Safety precautions

10. Maintenance/Inspection

Example) F-RAT-NX75-F60-7550-EN

φ48.6

ARI-48-542-JB-VN

φ38

ARI-38-692-JC-VN

φ48.6

ARI-48-692-JB-VN

φ38

ARI-38-842-JC-VN

φ48.6

ARI-48-842-JB-VN＊1 Indicates size (L direction) for the model of this product
Example) F-RAT-NX75-F60-7550-EN

Driver card

Driver cards are common with each size of the F-RAT.
M1：For carrier wheel transfer
M2：For roller transfer

IB-E04F-□-FT

M3：For drive switching

HBM-201B□＊ Specify □ = N (NPN signal input/output) ／ P (PNP signal input/output).

IB-E04F-FT settings

Size 90 ＊1□□

ARI-38-542-JC-VN

Control/Operation

Size 75 ＊1□□

φ38

Maintenance/Inspection

Size 60 ＊1□□

Troubleshooting

Idler

Appendix

Example) F-RAT-NX75-F60-7550-EN

Installation/Wiring

Structures＊2 Indicates the nominal speed for the model of this productReplacement of roller transfer MDR/idlers

78

F-RAT-NX75 User Manual

10-4.
Replacement ofroller transfer MDR/idlers/roller drive belts

If any abnormalities are found in one of the roller transfer MDR, idlers, and/or
roller drive belts, replace them according to the following methods.

Before replacement

1

Advance preparation

Before replacement, prepare necessary tools.
Tools to be used19

Installation/Wiring

Removing roller transfer MDR/idlers/roller drive belts
Remove the hold cover

IB-E04F-FT settings

1

Hold cover

Remove the screws at the four
positions, and remove the holdcover from the F-RAT main unit.

Remove idlers
Remove idlers in order, from the edge of the module, to the position where the rollertransfer MDR, idler, or roller drive belt to be replaced can be removed.

1 Push deeper the spring loaded shaftof the idler using the tip of a slottedscrewdriver, etc.

Spring loaded
shaft

Control/Operation

Replacement procedures

Product check■ Shut off the power switch, leave for three minutes or more, and discharge
electricity inside the DC power supply equipment.
■ Wear protective equipment, such as gloves.

Structures

Turn off the power of all connecting devices.

Maintenance/Inspection

2

Slotted screwdriver

Troubleshooting

8 mm/19 mm wrench

Appendix

8

Safety precautions

10. Maintenance/InspectionReplacement of roller transfer MDR/idlers

79

F-RAT-NX75 User Manual

10. Maintenance/Inspection
Safety precautions

2 Slide the spring loaded shaft from

<Figure seen from the side>
Frame
Fixed hole

②Remove it fromthe frame

Structures①Push the spring loaded shaft
until it has passed through thefixed hole

Product check

Advance preparation

the fixed hole（①）, and remove
the idler from the frame（②）

3 Remove the roller drive belt, andRoller drive belt

IB-E04F-FT settings■The roller drive belt can beremoved easily by pulling it
while turning the idler.

Installation/Wiring

remove the idler

Control/Operation

Remove other idlers in the same procedures.

Remove the roller transfer MDR

1 Remove the cable tie securing theMaintenance/Inspection

power cable（①）, and remove
the mounting bracket from thepower cable（②）

Troubleshooting■When removing themounting bracket, be careful
not to damage the cable.

②Mounting bracket①Remove the cable tie

Appendix

Replacement procedures

Replacement of roller transfer MDR/idlers

80

F-RAT-NX75 User Manual

MDR（①）, and remove the roller
drive belt. （②）Remove the rollertransfer MDR（③）, and pull thepower cable off the fixed hole on
the frame（④）②Remove theroller drive belt

①Lift up

Advance preparation

2 Lift up the tip of the roller transfer

Product check

Roller transfer
MDR

Fixed hole

Mounting roller transfer MDR/idlers/roller drive belts
Mount the roller transfer MDR②Put the attaching shaft of the roller transfer MDR
into the fixed hole
Attaching shaft①Pass the power
cable throughthe fixed hole

Fixed hole

Troubleshooting

power cable through the fixedhole on the frame （①）, and put
the attaching shaft into the hole（②）

Maintenance/Inspection

Control/Operation

1 Pass the roller transfer MDR

IB-E04F-FT settings

Installation/Wiring④Pull the power cable
off the fixed hole

Structures③Remove the roller transfer MDR

Appendix

Replacement procedures

Safety precautions

10. Maintenance/InspectionReplacement of roller transfer MDR/idlers

81

F-RAT-NX75 User Manual

V-ribbed pulley of the rollertransfer MDR （①）, align the tipof the attaching shaft with thenotch shape, and fit it into theframe（②）①Mount the roller
drive belt
attaching shaft② Fit into
the frame

Product check

Notch

Groove over which the belt is put

Structures

3 Fix the mounting bracket （①）,

and bind the power cable with thecable tie （②）<Figure seen from the side>

30N･m①Mounting bracket

Mounting bracket②Bind with the cable tie

Control/Operation■The tightening torque of
30N·m is recommended.

Maintenance/Inspection

Mount the idler

1

Mount the roller drive belt on the
V-ribbed pulley on the idler■The mounting position of theroller drive belt is the sameas that for the roller transfer
MDR.

IB-E04F-FT settings

Installation/Wiring■When fixing the mounting
bracket, be careful not todamage to the cable.
■Attach the mounting bracket
in the direction shown below.

Mount theroller drive belt

Troubleshooting■For the mounting groove
position for drive belts, referto the figure below.

Advance preparation

2 Mount the roller drive belt on the

Appendix

Replacement procedures

Safety precautions

10. Maintenance/InspectionReplacement of roller transfer MDR/idlers

82

F-RAT-NX75 User Manual

Advance preparation■Press the D-shaped cut surfaceof the axis onto the plate, and fit
it into the frame.

Attaching shaft

Fit into theframe

Product check

Notch

Structures■Check that the attaching shaft
has come out of the externalside of the frame, as shown in
the figure below.

3 Push the spring loaded shaft of theidler by the tip of a slottedscrewdriver, etc.（①）, and pass it
through the fixed hole（②）■Check that the spring loaded
shaft has sufficiently come outof the external side of theframe, as shown in the figure
below.

IB-E04F-FT settings

Spring loaded shaft

Control/Operation<Figure seen from the side>
Frame

Fixed hole
①Push the springloaded shaft②Pass it throughthe fixed hole

Mount the hold cover
Hold coverTroubleshooting

1 Mount the hold cover in the reverse

Installation/Wiring

Align the tip of the attaching shaft
on the side of the belt on the
V-ribbed pulley, where the roller
drive belt has been mounted, with
the notch shape on the frame,
and fit it into the frame

Maintenance/Inspection

2of the procedures on page 77,“Remove the hold cover“.

■Make sure to mount the holdcover so that the roller drive
belt can be seen.

Appendix

Replacement procedures

Safety precautions

10. Maintenance/Inspection

Roller drive belt

6.6N･mReplacement of the carrier wheel cassette

83

F-RAT-NX75 User Manual

8 mm/19 mm wrench

2

5 mm hex. wrench

Slotted screwdriver

Turn off the power of all connecting devices.
■ Shut off the power switch, leave for three minutes or more, and discharge
electricity inside the DC power supply equipment.
■ Wear protective equipment, such as gloves.

Replacement procedure

Removing roller transfer MDR/idlers/roller drive belts
Remove the idlers in order, from the edge of the module to the position where thecarrier wheel cassette to be replaced can be removed.

Refer to
P.78

10-4.
Replacement of roller transfer MDR/idlers/roller drive belts
Removing roller transfer MDR/idlers/roller drive belts

Remove the carrier wheel cassette

1 Remove hex. bolts at four

Example) For size 7550

positions circled on the carrier
wheel cassette to be replaced,
and lift up the cassette.
■When removing hex. bolts,
be careful not to drop themand/or the hex. wrench on
the lower part of the F-RAT.

Carrier wheel
cassette

Advance preparation

5mm

Product check

19

Structures

8

Installation/Wiring

Tools to be used

IB-E04F-FT settings

Before replacement, prepare necessary tools.

Control/Operation

1

Maintenance/Inspection

Before replacement

Troubleshooting

If any abnormalities are found in the carrier wheels, replace the whole carrier
wheel cassette.

Appendix

10-5.
Replacement of thecarrier wheel cassette

Safety precautions

10. Maintenance/InspectionReplacement of the carrier wheel cassette

84

F-RAT-NX75 User Manual

On the side ofV-ribbed pulleyreplacement carrier wheel cassette.
Location of thecarrier wheel cassettemodel indication

Indication example)
NX-75CC 75A
This part of the carrier wheel cassette
is indicated on the product.

the replacement carrier
2 Mount
wheel cassette with hex. bolts at

Example) For size 7550

four positions circled in the figure,and secure it.

Advance preparation

the model of the removed
1 Check
carrier wheel cassette andProduct check

Mounting the carrier wheel cassette on the F-RAT main unit

■The tightening torque of 11 N·m

Refer to
P.80

10-4.
Replacement of roller transfer MDR/idlers/roller drive belts
Mounting roller transfer MDR/idlers/roller drive belts

Maintenance/Inspection

Mount the roller transfer MDR, idlers, and/or roller drive belt that have been removed.

Troubleshooting

Mounting roller transfer MDR/idlers/roller drive belts

Control/Operation

IB-E04F-FT settings

Carrier wheel
cassette

Installation/Wiring

Structures

is recommended. Excessive
tightening may result in damage
to hex. bolts.

Appendix

Replacement procedures

Safety precautions

10. Maintenance/Inspection

Maintenance/Inspection

Control/Operation

IB-E04F-FT settings

Installation/Wiring

11. Troubleshooting

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

85

AppendixTroubleshooting
F-RAT
が動かない

F-RAT-NX75 User ManualTroubleshooting

86

F-RAT-NX75 User Manual

Is ERR LED (Red) for eachdriver card blinking, or is it ON
and is there an error output?

Remove the cause of error,
and release the error.

10. Maintenance/
inspection（⇒P.69）Has each connector beenconnected correctly?
Has wiring been performed
properly?

Check wiring, and perform
wiring properly if it has notalready been done so.

7. Installation/
Wiring（⇒P.25）

Has each driver card andsensor type＊ (NPN input/output/ PNP input/output) matched
the input and output signal
type based on the IB-E04F-FT
wiring?

Match each driver card andsensor type (NPN input/output/ PNP input/output) with the
input and output signal typeon IB-E04F-FT

7. Installation/
Wiring（⇒P.25）

Use the same voltage to be
input as the power supply
voltage.

7. Installation/
Wiring（⇒P.25）The transfer surface
cannot be switched,or transfer surface
switching operation isincorrect

Items to be checkedCountermeasures

References

Has the initial setting (teaching
setting) been performed?

Perform the initial setting(teaching setting).

Initial setting

Is ERR LED (Red) on the drivercard for M3: drive switching
blinking, or is it ON and is there
an error output?

Remove the cause of error,
and release the error.

10. Maintenance/
inspection（⇒P.69）Has the switching signal input tothe driver card for M3: drive
switching corresponded to thetransfer surface?
Also, is the input timing correct?

Check the signal input and input
timing when the transfer surface
is switched.

9. Control/
Operation

Has the setting of the driver cardfor M3: drive switching not beenchanged?

Check the setting of the drivercard for M3: drive switchingswitch.

(Teaching setting)（⇒P.65）

Transfer flow chart（⇒P.61）

7. Installation/
Wiring（⇒P.42）

IB-E04F-FT settings＊Check the model of driver cards
and sensors.

Has the same voltage to be
input as the power supply
voltage been used?

Advance preparation

7. Installation/
Wiring（⇒P.25）

Product check

Supply 24V DC.

Installation/Wiring

Is PWR LED (Green) for eachdriver card ON?
Or, has 24 VDC been suppliedin the power connector part ofdriver cards?

Structures

References

Control/Operation

Countermeasures

Maintenance/Inspection

Items to be checkedTroubleshooting

F-RAT does not operate

Appendix

Symptoms

If you believe the product may be malfunctioning, check the contents described inthis section before contacting the supplier and/or asking for repair.

Safety precautions

11. TroubleshootingTroubleshooting

87

F-RAT-NX75 User ManualSet either carrier wheels or rollers
on the top of the surface
according to the loading direction.

8. Control/
Operation（⇒P.52）

When loading by carrier wheels,
have you run the carrier wheel
MDR (M1)?
When loading by rollers, haveyou run the roller MDR (M2)?
Also, have you run the MDR
until loading ends?

Run either carrier wheel
MDR (M1) or roller MDR (M2)
according to the loading direction
until transfer ends.

8. Control/
Operation（⇒P.52）

When loading by carrier wheels,
are there any carrier wheels
rotating slower than others?

Replace the carrier wheel
cassette including the slow
rotating wheels.

9. Maintenance/
inspection（⇒P.69）Has the transfer drive switching
MDR (M3) not run at the time ofloading?

Do not run the drive switching
MDR (M3) until transfer ends.

8. Control/
Operation（⇒P.52）Items to be checkedCountermeasures

References

Is the discharge conveyor level
same as the level of the F-RAT?

Align levels of the discharge
conveyor and the F-RAT.

7. Installation/
Wiring（⇒P.24）

When discharging by carrier
wheels, have they been set on
the top of the surface?
When discharging by rollers,have they been set on the topof the surface?

Set either carrier wheels or rollers
on the top of the surface
according to the discharging
direction.

9. Control/
Operation（⇒P.52）

When discharging by carrier
wheels, have you run the carrier
wheel MDR (M1)?
When discharging by rollers,have you run the roller MDR (M2)?
Also, have you run the MDR until
discharging ends?

Run either carrier wheel
MDR (M1) or roller MDR (M2)
according to the discharging
direction until discharging ends.

9. Control/
Operation（⇒P.52）

When discharging by carrier
wheels, are there any carrier
wheels rotating slower thanothers?

Replace the carrier wheel
cassette including the slow
rotating wheels.

10. Maintenance/
inspection（⇒P.69）Has the transfer drive switching
MDR (M3) not run at the time ofdischarging?

Do not run the drive switching
MDR (M3) until discharging ends.

9. Control/
Operation（⇒P.52）

Advance preparation

When loading by carrier wheels,
have they been set on the topof the surface?
When loading by rollers, havethey been set on the top of thesurface?

Product check7. Installation/
Wiring（⇒P.25）Structures

Align levels of the load conveyor
and the F-RAT.

Installation/Wiring

Is the load conveyor level thesame as the level of the F-RAT?

IB-E04F-FT settings

References

Control/Operation

Countermeasures

Maintenance/Inspection

When discharging,trays get stuck, orcannot be transferred

Items to be checkedTroubleshooting

When loading,trays get stuck, orcannot be transferred

Appendix

Symptoms

Safety precautions

11. TroubleshootingTroubleshooting

88

F-RAT-NX75 User Manual

Countermeasures

References

Is the transfer/diverting direction
based on the rotating direction
settings for the driver card for
M1: carrier wheels/M2: rollers?

Set the correct transfer/diverting
direction, and the correct therotating direction for the drivercard for M1: carrier wheels/
M2: rollers.

9 Control/
Operation（⇒P.52）

Advance preparation

Items to be checked（⇒P.58）

Product check

The transfer direction(rotating direction ofcarrier wheels/rollers)
is incorrect

Changing thespeed

Structures

Use MA to change the carrier
wheel speed, and use MB tochange the roller speed.

Installation/Wiring

Is MA used to change the carrier
wheel speed, and MB used tochange the roller speed?

IB-E04F-FT settings

・The speed setting isincorrect

References

Control/Operation

Countermeasures

Maintenance/Inspection

Items to be checkedTroubleshooting

・The speed cannot bechangedAppendix

Symptoms

Safety precautions

11. Troubleshooting

Maintenance/Inspection

Control/Operation

IB-E04F-FT settings

Installation/Wiring

AppendixTroubleshooting

Structures

Product check

Advance preparation

Safety precautions

89

Appendix

Appendix

F-RAT-NX75 User Manual

F-RAT main unit specifications

F-RAT-NX75 User Manual

90

Appendix

6040

6050

6060

Total width (W) Roller transfer direction

395mm

495mm

Weight32kg

38kg

Maximum load weight

695mm

795mm

44kg

52kg

60kg

7570

7580

7540

7550

7560

Total width (W) Roller transfer direction

395mm

495mm

595mm

695mm

795mm

Weight

42kg

48kg

54kg

63kg

71kg

9070

9080

745mm

Total length (L) Carrier wheel transfer direction

Maximum load weight

50kg

Size 90□□

9040

9050

9060

Total width (W) Roller transfer direction

395mm

495mm

595mm

695mm

795mm

Weight

52kg

58kg

64kg

74kg

82kg

895mm

Total length (L) Carrier wheel transfer direction

Maximum load weight

Urethane

Roller

STKM

Carrier wheel

7.7 〜 66.7m/min※

2.1 〜 18.3m/min（PM486FE-17 type）

Roller

7.5 〜 65.0m/min（PM486FE-60 type）

Transfer surface switching time

0.78s (round-trip time between the carrier wheel surface and roller surface)※Values indicate the speed when trays are not placed on carrier wheels and rollers.

■ During operation, the rising time to the setting speed may vary depending on
ambient temperature. Perform running operation thoroughly.
■ Values described above may differ from the actual transfer speed depending on theweight, material, bottom surface, and/or shape of trays, as well as ambient temperature.

Installation
environment

Product label

Ambient temperature

0 to 40ºC (no freezing)Ambient humidity

90%RH or less (no condensation)

Altitude1,000 m or less

Atmosphere

No corrosive gas

Vibration

0.5G or lessInstallation location

IndoorMounting surface tilt (inclination)

0.5% or less

Pollution degree

2 (according to the definition of IEC60640-1, UL840)

FLAT RIGHT ANGLE TRANSFER
FーRATーNX75ーF６０ー７５4０ーEN
RATED INPUT: DC24V, FE ② A KT ③ A
PAYLOAD: max④ kg
SERIAL No. ⑤ ⑥ ⑦ ⑧
ITOH DENKI CO.,LTD
MADE IN JAPAN①① Product model② Rated current values for roller transfer
MDR and drive switching MDR③ Rated current values for carrier wheeltransfer MDR④ Maximum load weight
Serial No. ( YY / MM / DD / Lot No.)
⑤ Year (last two digits) ⑥ Month ⑦ Day⑧ Lot No. (three digits)

IB-E04F-FT settings

Galvanized iron

Carrier wheel

Control/Operation

Speed

Frame

Maintenance/Inspection

Material

Troubleshooting

CommonInstallation/Wiring

50kg＊ Values of the maximum load weight are reference only since they may change depending on tray conditions.
Depending on the bottom shape of trays, they may not be transferred normally, even if they are within the above size range.

Appendix

F-RAT
main unit

595mm

50kg

Size 75□□
F-RAT
main unit

6080

595mm

Total length (L) Carrier wheel transfer direction
F-RAT
main unit

6070

Product check

Size 60□□

Structures

F-RAT main unit
specifications

Advance preparation

Safety precautions

Appendix 1.
Product specifications

Driver card specifications

91

F-RAT-NX75 User Manual

Appendix

For carrier wheel transfer ／ roller transfer

HBM-201B□（□=N：NPN, P：PNP）

24V DC±10％

24V DC±10％

Rated voltage

24V DC

24V DC

Static current

0.5A

0.06A

Starting current

Motor A : 7.0A ／ Motor B : 4.0A

4.0A

Peak current

30A(1ms or less)20A(1ms or less)Power connector（CN1）1.25 〜 2.5mm2（AWG：16 〜 12）

0.50 〜 1.5mm2（AWG：20 〜 14）

Control connector（CN2）0.08 〜 0.5mm2（AWG：28 〜 20）

0.08 〜 0.5mm2（AWG：28 〜 20）

Incorrect wiring protection
Built-in 10 A fuse

Incorrect wiring protection
Built-in 7 A fuse

Protection

Driver card: 95ºC
Motor: 105ºC

Thermal protection
Ambient temperature

0 to 40ºC (no freezing)

0 to 40ºC (no freezing)Ambient humidity

90%RH or less (no condensation)

90%RH or less (no condensation)

No corrosive gas

No corrosive gas

0.5G or less

0.5G or less

IndoorIndoor

15 msec or less―

OperatingAtmosphereenvironment
Vibration

Installation location

IB-E04F-FT settings

Time from RUN signal input
to motor starting

6000

Maintenance/Inspection

4000

3000

2000

Slug release
Singulated release

1000

0

0

10

20

30

40

50
60
Branching ratio [%]

70

80

90

100

＊ Values on the graph are only references based on our measurement and are not guaranteed.
＊ For simultaneous transfer, indicated values are obtained when C/Vs before and behind the F-RAT havebeen controlled optimally.
＊ The stopping distance of trays and throughput depends on the size, material, bottom status of trays,
ambient temperature, and/or the speed.

Troubleshooting

Throughput [cases/hour]

5000

Control/Operation

・F-RAT-NX75, nominal speed of 60 m/min, size 6050 type・Using area sensors
・Ambient temperature：20℃
・Conditions of trays: Cardboard of L405 mm × W350 30 kg
・Depends on the diverting conditions from the status where trays
remain in each load C/V zone

Appendix

Transfer throughput

Driver card: 85ºC
Motor: 110ºC

Installation/Wiring

Wire
diameterApplicable wires
to connectors
included as
standard

Advance preparation

Power supply voltage

IB-E04F-□-FT（□=N：NPN, P：PNP）

Product checkModel

For drive switching

Structures

Driver card specifications

Safety precautions

Appendix 1.
Product specifications

Replacement parts/Options

F-RAT-NX75 User Manual

92

3

Roller transfer
MDR

NX75-CC75○

Size 90 ＊1 □□NX75-CC90○

Idler

2PJ-246

Size 60 ＊1 □□PM486FE-(17/60) ＊3 -542-D-024-JA-Z150-VN

Size 75□□

PM486FE-(17/60) ＊3 -692-D-024-JA-Z150-VN

Size 90＊1□□

PM486FE-(17/60) ＊3 -842-D-024-JA-Z150-VN

Size 75 ＊1 □□Driver card

φ38

ARI-38-542-JC-VN

φ48.6

ARI-48-542-JB-VN

φ38

ARI-38-692-JC-VN

φ48.6

ARI-48-692-JB-VN

φ38

ARI-38-842-JC-VN

φ48.6

ARI-48-842-JB-VN

IB-E04F-□-FT□：Specify the N=NPN/P=PNP type basedon the input and output type.

HBM-201B□（for carrier wheel transfer MDR）
（for roller transfer MDR）
（for drive switching MDR）

＊1 Indicates size (L direction) for the model of this product.

Example)F-RAT-NX75-F60-7550-EN＊2 Indicates size (W direction) for the model of this product.

Example)F-RAT-NX75-F60-7560-EN＊3 Indicates the nominal speed for the model of this product.

Example)F-RAT-NX75-F60-7550-EN

Extension cable■ 12P extension cable：F-RAT〔M1 / M2〕― IB-E04F-FT〔MA〕(Male side)

12P extension cable length

ACE-CBM-G0600

L= 600mm

ACE-CBM-G1200

L=1200mm(Female side)

37.5

Model

37

60 ±5
L

■ 10P extension cable：F-RAT〔M3〕― HBM-201
10P extension cable length

ACE-CBM-A0600

L= 600mm

ACE-CBM-A0850

L= 850mm

ACE-CBM-A1200

L=1200mm(Male side)(Female side)

32.5

Model

37

■ 10P/12P conversion cable：F-RAT〔 M2〕― IB-E04〔MB〕
Model

10P/12P conversion cable length

ACT-IBE-C0300

L= 300mm

オス側 (Male side)
メス側 (Female side)

Appendix

Conversion cable

60 ±5
L

32.5

Options＊Only for belts, size □□60 ＊2 type, which are used to link Φ38
idlers.

＊1

Size 90 ＊1 □□5

For details, refer to P.58.

2PJ-265

Size 60 ＊1 □□4○：Indicates a type of the cassette.

Structures

Roller drive belt
（V-ribbed pulley）

NX75-CC60○

Installation/Wiring

2□□

Size 75 ＊1 □□IB-E04F-FT settings

Carrier wheel
cassette

Control/Operation

Size

1

Part number
60 ＊1

Maintenance/Inspection

Part nameTroubleshooting

Replacement parts

Advance preparation

ity, and/or direct sunlight. Failure to follow this could result in its lifetime to be significantly shortened.
■ HBM-201B□ may differ from the factory settings. Make sure to turn the switch settings
to the factory settings. ⇒ P.42

Product check■ Do not store carrier wheel cassettes in places subject to high temperature, high humid-

Appendix 2.
Replacement parts/Options

Safety precautions

Appendix

37

60 ±5
300

Replacement parts/Options

F-RAT-NX75 User Manual

93

4.5

＊ For X dimensions (between frames) other than those mentioned above, contact us.

Advance preparation
Product check

For hex. bolt M8/using spring washer

21.3

For hex. bolt M8Using plain washer/spring washer

Structures

2-∅9

35
2-M8

Installation/WiringL

IB-E04F-FT settings

X(Between frames)

Control/Operation(mm)

Maintenance/Inspection

X

400
500
600
700
800

Troubleshooting

L

370
470
570
670
770

AppendixSize

6040 / 7540 / 9040
6050 / 7550 / 9050
6060 / 7560 / 9060
6070 / 7570 / 9070
6080 / 7580 / 9080

48
19.8

Stay
(with hex. bolt/plain washer/spring washer)

Safety precautions

Appendix

Residual risk

F-RAT-NX75 User Manual

94

Reference
page

Unpack/
Carry

Metal partson the product

CAUTION

Hands may get injured by metalparts of the productWear protective equipment,such as gloves, whenworking.

Described in the
instruction manual

10

Installation

Carry

No particularlocation

CAUTION

Carrying the heavy load alone
may result in damage to the mainmachine unit, and/or injury to thebody

Have more than one person
hold and support the bottom
when carrying.

Described in the
instruction manual

10

Installation

Carry/
Install

No particularlocation

CAUTION

Dropping the product or letting it
fall when carrying and/or installing
may result in damage to the mainmachine unit, and/or injury to thebody

Check safety of installation
location in advance, andwear protective equipment,such as protective glasses,
footwear, and/or gloves,when working

Described in the
instruction manual

10

Bottom of the
product

CAUTION

Fingers may get stuck and workers
may be injured when securing themain unit on the stay

When putting the main unit
on the stay, hold the verybottom of the main unit,
and prevent fingers fromgetting stuck

Described in the
instruction manual

35

CAUTIONAt the trial run by the single unit,
trays may flow to this product

Stop the surrounding
conveyor operation
before starting operation

Described in the
instruction manual

68

WARNING

Workers’ fingers and/or hands
may get stuck in gaps between
the moving parts, or moving andfixed parts of the main unit

Do not touch this productduring operation

CAUTION

Workers may step on the main unit
and lose their footing, or may fallwhen the main unit moves

Keep workers informed
thoroughly about theprohibition of steppingon the machine

Described in the
instruction manual8

For example,
mount guide rails on theconveyor frames, andprevent trays from popping.

Described in the
instruction manual

11

Post warning labels so as
to prevent unauthorized
persons from turningon the power

Described in the
instruction manual

12

Described in the
instruction manual

13

No.9

WARNING

Breaker

AC power
source1

Installation

2

4

Installation

Install5

Operation

Trial run

6

Operation

All during
operation

7

Operation

All during
operation

Top panel of the
product

8Operation

All during
operation

No particularlocation

CAUTION

If problems occur, trays may collidewith each other, and pop out of theequipment

9

DuringAll during
maintenance/ maintenance/
inspection
inspection

Power supply
part to the
product(driver card)

WARNING

Persons turning on the power
without notice may result in
unexpected operation of the
product, and/or injury of workers

No particular
Having carefully
location
read the user
manual, andhaving fullknowledge ofGaps between the
all the contents
moving parts,
or moving andfixed parts

・Posting of warningand caution labels
・Described in the
instruction manual8

DuringAll during
10 maintenance/ maintenance/
inspection
inspection

No particularlocation

Workers’ fingers and/or hands
may get stuck in the product,and injured

WARNING・Do not put hands close torotating parts.
・Take off gloves when
workers need to get yourhands close to rotating parts
during operation.

Maintenance/Inspection

・Wear protective equipment,such as protective glasses,
footwear, and/or gloves

Residual risk MAP
CAUTION

No.4

CAUTION

No.6

WARNING

No.7

Residual risk for which location on the machine has not been identified
No.2

CAUTION

No.8

CAUTION

No.3

CAUTION

No.10

WARNING

No.5

CAUTIONCAUTION

Emergency stop switchThis
product

DC power
supply unit

Troubleshooting

No.1

Advance preparation

Measures thathave been taken
independently

Product check

Examples ofassumed measures

Structures

Remaining risk factors

Work

Installation/Wiring

Seriousnessof harm

Operationstage

3

Qualifications/educationrequired for work

Locationson machineNo.

IB-E04F-FT settings

Residual risk list

Control/Operation【Seriousness of harm】
WARNING: Indicates that there is a possibility that severe injury or even death may result if protective measures havenot been taken
CAUTION: Indicates that there is a possibility that minor injury may result if protective measures have not been taken

Appendix

Appendix 3.
Residual risk list/MAP

Safety precautions

AppendixTechnology for tomorrow

ITOH DENKI CO.,LTD.
■ Headquarters: Itoh Denki Co.,Ltd.
1146-2, Asazuma-Cho, Kasai, Hyogo 679-0105
Phone: +81 (0)790 47 1225 Fax: +81 (0)790 47 1328
www.itohdenki.co.jp■ Europe, Middle East, Africa: Itoh Denki Europe SAS
Phone: +33 (0)4 50 03 09 99 Fax: +33 (0)4 50 03 07 60
www.itoh-denki.com■ North & South America: Itoh Denki USA, Inc
Phone: +1 570 820 8811 Fax: +1 570 820 8838
www.itohdenki.com■ Asia: Itoh Denki Asia Limited
Phone: +852 2427 2576 Fax: +852 2427 2203
■ China: Itoh Denki Shanghai Company Limited
Phone: +86 21 6341 0181 Fax: +86 21 6341 0180
www.itohdenki.com.cn

https://www.itohdenki.co.jp
Specifications are subject to change without prior notice.

Ver. 5.1