DC brushless motorized roller

KE / KT series Handling instructions
Applicable driver cards

We thank you for your purchase of our Power Moller or Motorised drum.
Please read this handling instructions first to understand the product,safety information and cautions before using the product.
Keep this handling instructions readily accessible for reference.

KE series（Divided connector）
KT series（Single connector）

CBM-103
CB-030, HBK-608
IB-E04, IB-N06

After opening the package
Make sure whether the product you received complies to your purchase order, with its designation, specifications and operating voltage.

PM570/605 KE − 15 − 700 − D − 024 −Nominal speed Tube length

Tube diameter

KE：Divided connector
KT：Single connector

570：φ57.0
605：φ60.5

Operation
voltage

Options
VG：V- ribbed pulley

Designation is shown on theend-face of roller at cable side.

Dedicated mounting bracket; MBK-01-6 is mounted to the power cable side.

; MBK-01-7 is mounted to the spring-loaded shaft.

5
φ1Tube length

20

No.MBK-01K-7(including 2pcs. of the fixing bracket)

620(including 1pce. of the fixing bracket)

groove1000

6groove

4365※KE series

No.MBK-01K-6×2pcs
8※KT series〔Tube diameter〕PM570K□：φ57.0
PM605K□：φ60.5

63551

2-φ8.685
φ113.54313.565

Tube diameter

MDR635512-φ8.6(mm)Mounting screws and nuts

1000

・Screw：M8×25 … 4pcs
・Washer：M8 … 4pcs
・Dedicated nut ：D-35 … 2pcs

(mm)

To use the product properly and safety
In this handling instructions, safety instructions are classified into "Warning" and "Caution" as per below description, to ensure the proper use of the product.
WARNING Failure to comply with instruction may cause death or serious injury.
CAUTION

Failure to comply with instruction may cause injury, disability or physical damage.

≦3.2mm thick frame is recommended. Consult us for other frame thickness.

Installation / WiringWARNING● Make sure the operating voltage and wiring diagrame to ensure the correct wiring, to avoid electrical shock and fire.
● Respect the procedure and make sure the connection and wiring for the product.
● Do not use the product in explosive, ignitable gas, corrosive, watery environment, or around flammable products.
● Switch off the power, when conveyor removal, wiring or maintenance is done, otherwise you have a risk of electrical shock or injury.
● Respect the electrical regulations of the site or the equipment, where the product is installed. (Labour safety and sanitary regulations, electrical equipment technicalstandard, etc)
● Follow the usage advisory about usage conditions including usage voltage and environment. Otherwise, it might cause injury or a decrease in product life time due to
unexpected reasons.

CAUTION● Earth leakage circuit breaker for high-frequency wave must be used.
● In connecting to the connector of the driver card, take care not to damage the driver card and peripheral parts.
● Make sure to put on an antistatic belt when you wire the power cable and the control cable to the driver.
● Install the driver on the metallic surface which is exoergic. Otherwise, it might cause damage from heat.
● Make sure the Power Moller is tightly fixed in place before operation, ( Use the proper fixing bracket we specify)to avoid injury or damage to the equipment.
● Make sure the rotating direction of the Power Moller before installation to the conveyor frame, to avoid injury or damage to the equipment.
● Make sure not to damage a cable sheath when it goes through the conveyor frame.
● Make sure the Power Moller and fixing bracket is properly fixed in the frame at our specified fastening torque.
● Mount leaving about 2-5mm between the Power Moller and the frame.
● Adjust the horizontal level of the Power Moller and adjacent idler rollers so that the load will be applied evenly to each rollers.
● Make sure the conveyor frame is grounded.
● A device should be set up so that all of the Power Moller starting are monitered from the operation position.
● Do not pull (force > 1N), damage, twist, modify, or forcibly bend the power cable or leadwires. Do not stack, put heavy load on the power cable or sandwich it.
There will cause for serious electric hazard, fire or motor failure.
● Do not give strong impact load to the Power Moller such as drop, strike, so as not to damage the unit.

No.405-1-Operation
WARNING● Turn the RUN/STOP switch to STOP in case of electricity failure, to avoid the risk of injury by the possible sudden restart .
● For accident avoidance, the only person designated by the employer with the training on the operation and maintenance method is allowed to operate.
● The failure of the driver card can make the input/output ON or OFF.
In the place where the accident could happen the monitoring control equipment should be set up outside so as to respond immediately.
● When the unit is powered, do not touch the Power Moller and the belts. And, keep your tie or your necklace away from them so as not to get it caught in.
● Shortly after stopping, do not touch your hand or body, to avoid burn injury from heat.

CAUTION● Do not ride on the conveyor where the Power Moller is installed, to avoid injury or damage to the equipment.
● At the time of the startup, please confirm the safety and make sure that nobody touches the Power Moller.
● Please remain an emergency stop button to be readily available before starting the operation, to avoid injury or damage to the equipment.
● Switch off the power immediately if abnormal situation arises, to avoid electrical shock, injury, or fire.
● Keep clean around the Power Moller. The packing materials twining around the Power Moller causes an unexpected accident.
● Make sure to load homogeneously. (There is a risk that the Power Moller get broken and its product lifetime decreases.)● Never start up and shut down the Power Moller with PS. (There is a risk that the Power Moller get broken and its product lifetime decrease.)● Do not switch on/off the relay or the contactor. It makes a loud noise to cause the machine blunder.
● The input signal should last longer than 15ms. Otherwise no reaction or the machine malfunction is caused.
● After power-on the Power Moller won't start for a second.

TransportCAUTION● Do not hang the product from the power cable, or motor shaft when carrying the product, to avoid injury caused by dropping the product or electrical shock by
disconnection.
● Make sure to stay out of the hung product , to avoid injury by a falling product.

OtherCAUTION● Do not disassemble, repair not modify the product (for which we do not warrant). It might be the cause of electrical shock, injury or fire.
● Make sure rent out or transfer of this product should be accompanied by this manual.
● Dispose this product in industrial waste.
● At the time of the maintenance, make sure the main power is switched off prohibiting the machine to operate.

Installation≧162− Frame hole −

15.2

32-8.
φ

≧101
35

No.MBK-01K-7*Make sure to mount the mounting
bracket on a flat surface.
(mm)

No.MBK-01K-6

CAUTION43＊Make sure to fix the Power Moller with themounting bracket, No.MBK-01K-6 to the power
cable side first.
＊Be careful not to get the motor cable caught in.

1627.2N・m

Mount brackets with grooves on
opposite sides : grooves are notaligned.

Make sure the conveyor
frame is grounded.

ー Frame installation dimension ーTube length +17

5.5

5.5

3.2

27.2N・mTube length

Specifications

Tube wall thickness
Tube material
Tube coverShaft diameter

24VDC (±10 %)Brushless DC motor
Class E
φ60.5mm / φ57.0mm
φ60.5mm : 3.2mm
φ57mm : 1.5mm
STKM, Zinc plating
SS400, Zinc plating
φ20

Shaft shape
Shaft surface finishing
Protection
Ambient temperature

Environment

Input voltage
MotorInsulation class
Tube diameter

Ambient humidity
AtmosphereVibrationHeadquarters: Itoh Denki Co.,Ltd.
Phone: +81 (0)790 47 1225 Fax: +81 (0)790 47 1325
www.itohdenki.co.jp

HexagonParker finishing
IP500〜40℃≦ 90% RH
( No condensation )No corrosive gas≦ 0.5G

Europe, Middle East, Africa: Itoh Denki Europe SAS
Phone: +33 (0)4 50 03 09 99 Fax: +33 (0)4 50 03 07 60
www.itoh-denki.com
North & South America: Itoh Denki USA, Inc
Phone: +1 570 820 8811 Fax: +1 570 820 8838
www.itohdenki.com

Specifications are subject to change without prior notice.

Asia/Oceania: Itoh Denki Asia Limited
Phone: +852 2427 2576 Fax: +852 2427 2203
China: Itoh Denki Shanghai Company Limited
Phone: +86 21 6341 0181 Fax: +86 21 6341 0180
www.itohdenki.com.cn

2-00K-1507-2-