8 DEALER MANUAL FOR 			BT C01.XXX.UC

DEALER MANUAL FOR BATTERYCONTENT
8.1 Instructions

28.2.1 	Installing the battery

58.1.1 	Battery2

8.2.2 	Charging the Battery

58.2.2.1 Safety Instructions

6

8.1.1.1 Safety Instructions2

8.1.1.2 Battery Storage3

8.1.1.3 Battery Wear3

8.1.1.4 Pedelec Riding Distance3

8.3 Specifications

84

8.3.1 	Battery

84

8.3.2 	Charger

88.1.2 Charger
8.1.2.1 Battery charger Instructions

8.2 Operation  BF-DM-C-BT C01-EN November 2019

8.2.3 	LED Display for Charge Status and Charging Capacity 7
8.2.3.1 Sleep State

517

8.1 INSTRUCTIONS
8.1.1 Battery•• Do not charge the battery longer than thecharging time specified in the "SPECIFICATION" table.

Your pedelec can be equipped with different
battery types.

8.1.1.1 Safety instructions(Depending on the manufacturer's configuration)

It is possible for the battery to cause a fire,explosion or hazard if the battery is connected
to an incompatible system. Do not open,
disassemble or pierce the battery as this canlead to short circuits, leaks, fires or explosions. If
the battery falls to the ground, or exposed to a
blow or similar event, do not continue to use
the battery, take it to your retailer to examine.
Use only the original charger supplied with thebattery, otherwise it can lead to an explosion or
permanent damage. The disposal of usedbatteries must be carried out at a suitabledisposal point.

Model numbers:
BT C01.340. UC (340 W/h)
BT C01.450. UC (450 W/h)
BT C01.600.UC (600 W/h)
BT C01.750.UC (750 W/h)

The battery should always be kept out ofreach of children. The use of the charger
or the battery is not suitable for children.

Before use, read the information on the label ofthe battery.

Do not touch a leaking battery.
Leaking electrolytes can seep into the skin andcause discomfort. If battery acid encounters theeyes, do not rub it! Immediately wash your eyes
carefully with clean water and consult a doctor
or a hospital.
A faulty battery can lead to overheating,smoking or burning.
When the battery gets hot keep yourself andothers a safe distance away from the battery. Incase of damage or heat, you should avoidtouching the battery. See chapter ("Environmental tips").

Please only use the original BAFANG charger tocharge the battery. The battery is not fully
charged when it is delivered. Please charge thebattery completely before its first use and before
storage.

Do not disassemble the battery.
The battery contains protective components toavoid danger. Incorrect handling, such asimproper disassembly, can destroy the protectivefunctions and lead to overheating, smoke andexplosion.

•• It is recommended to charge the battery
after use. Deep discharge is harmful to thebattery. Never fully discharge the battery.
If the battery remains uncharged for an
extended period, this will damage thecapacity of the battery. For storage, therecommended capacity of the battery should
be between (60-80%).
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BF-DM-C-BT C01-EN November 2019  

•• To prevent a deep discharge, the battery is
put into sleep mode after a certain time.

Do not intentionally short-circuit thebattery.
Never allow the plus and minus connectors tocome into contact with each other. Do notallow the battery to come into contact withmetal objects. It is dangerous if the battery isshort-circuited. As it can lead to overheating,smoke, explosion or burning.

•• Do not extend the battery to temperatures
below the permissible storage temperatureof -10 °C to 35 °C. Note that temperaturesof about 45 °C are common near heaters,in direct sunlight or in overheated vehicle
interiors.
Do not continue to use the battery if you noticethat it gets hot during operation, charging orstorage, develops a strong smell, changes itsappearance, or is otherwise unusual. Do notcontinue to use the battery and have it checked
by a retailer before using it again.

Do not use the battery near heat sources.
Do not use the battery near an open flame or attemperatures above 60 °C. High temperatures
can cause the battery to burn or explode.

8.1.1.3 Battery wear

Do not charge the battery near open fireor in direct sunlight.
This can cause errors or internal problems inside
the battery, also damaging the protectivefunction. It can lead to abnormal chemical
reactions or malfunctions that lead tooverheating, smoke and explosion.

The battery can be charged 500 times. Thebattery capacity decreases during this time, thus
reducing the range of the pedelec. If the range
is not enough depending on the capacity of thebattery may need to be replaced.

8.1.1.4 Pedelec riding distanceDo not damage the battery.
The battery must not be dropped or damaged.
This can lead to overheating, smoke andexplosion. Never submerge the battery in water.

It is best to charge the battery at room
temperatures and insert the battery just before
the start of the journey. The discharge cycle ofthe battery can be affected by:•• Used pedal power

Do not charge the battery directly fromthe socket or a cigarette lighter in the car.
High voltage and excessive current will damage
the battery and reduce its lifespan. It can lead tooverheating, smoke and explosion.

•• Total weight (load and driver)•• Tire air pressure•• Headwind•• Ambient temperature

8.1.1.2 Battery Storage•• Road/underground condition

If you do not use your pedelec for a long time,
remove the battery, and charge about (60-80%)
on. Store the battery separately in a suitable dryplace.

•• selected speed level•• Slope•• Battery charge level•• Avoid direct sunlight from the sun, as it may
cause it to overhead, and cause internal
problems in the battery. It can lead to abnormal chemical reactions or malfunctions thatlead to overheating, smoke and explosion.
  BF-DM-C-BT C01-EN November 2019•• Age•• Remaining capacity of the battery

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DEALER MANUAL FOR BATTERY

Do not heat or burn the battery.
An overheated or ignited battery can cause
battery cells to explode.

8.1.2 Charger

To prevent the risk of electric shock, you should
never open the charger. Maintenance work mayonly be carried out by qualified service
personnel. Be sure to read the information
about your charger before use! Unplug thepower plug before connecting the battery to thecharger or removing it from the charger.

The charger is specially designed for charging
lithium-ion batteries. It is equipped with an
integrated fuse and overcharging protection.

Keep the charger away from children andanimals. In the event of malfunction or damage,it may result in a fire or electric shock.

•• The charger must not be operated by children orpeople with limited sensory or mental disabilities.

•• Do not use your charger if it is moist or dusty.
•• Avoid direct sunlight.
•• Disconnect the charger from the power supply

8.1.2.1 Battery charger Instructions

when not in use.

Read the instructions on the external label ofyour charger before using the battery.

•• Use only the original Bafang charger that camewith your pedelec.

•• Do not cover the charger while in use. There is theSuzhou Bafang Electric Motor ScienceTechnology Co.,Ltd.

possibility of short circuits or fires.

•• When cleaning the charger, unplug it from thepower outlet first.

•• Stop the Charge process if the charging cycle lasts
longer than the length listed in the Specifications
table.

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BF-DM-C-BT C01-EN November 2019  

8.2 OPERATION
8.2.1 Installing the battery

Now connect all of the connectors to thecontroller. (EB-BUS, light connectors, speed
sensor, motor extension cable, plus minus
battery cables and BMS)

5.

Position the controller holder under thebattery rail, and with 6 X ST3*19 screws
tighten the controller holder to the battery
rail. Tightening torque requirement: 3 Nm.

6.

Now slide the battery along the rail,
ensuring it sits flush to the connecting parton the battery rail. (If a key lock is fitted,
lock the battery into position and removethe key)

Note: If there is no controller need to beinstalled, please ignore step 1, 4, 5.

1.

Place the controller in the controller holder
so it sits flush.

2.

If you decide to use a key lock, place thelock under the battery rail, and tighten
with 2 X M5*10 screws. Tightening torquerequired: 3 Nm.

3.

Place the battery rail in position on theluggage carrier, and with 3 X M5*25 secure
the battery rail to the luggage carrier bytightening the screws. Tightening torquerequirement: 3 Nm.

  BF-DM-C-BT C01-EN November 2019

5DEALER MANUAL FOR BATTERY

4.

8.2.2 Charging the battery

When the battery is fully charged, the charging
process stops automatically. Unplug the connector from the battery and then removed from themains.

Use only the original battery charger supplied toyou, as there is a risk of fire or explosion if theincorrect charger is used.

8.2.2.1 Safety instructions

You can charge your battery when mounted on
the bike or when it is removed.

Use only the battery charger.

Lithium-ion batteries are not subject to any
memory effect. You can recharge your battery
at any time, even after short journeys.

Make sure you are using the correct mains
voltage. The required mains voltage is indicatedon the charger.

Charge the battery at temperatures between 0°C
and 45°C (ideally at room temperature approx.
20 °C). Give your battery enough time to reachthis temperature before charging.

•• Do not touch the power plug with wethands. There is a risk of electric shock.

Before charging, read the instructions on thecharger.

1. First plug the connector of the charging cable into the charging socket in the battery,then connect the charger into a wall socket.
2. As soon as the charger is connected to thepower supply, a red LED will light up.
red•• Note: A sudden rise in temperature cancause condensation in the battery. To avoid
condensation, charge the battery at thesame place where it is stored.
•• Before using, check that the charger, cableand plug are not damaged. Do not use thecharger, if you notice any damage. There isa risk of electric shock.
•• Charge the battery only in a well-ventilatedroom.
•• Do not cover the charger/battery during
charging. There is a risk of overheating, fireor explosion.

3. When charging is complete, the LEDchanges from red to green.

•• Charge the battery in a dry place, and on a
non-flammable surface.
The battery must be charged at least once every
3 months to avoid damage or destruction of thecells.

green

If the charging process takes longer than usual,the battery may be damaged. In this case, stop
charging immediately. Have the battery andcharger checked by your retailer to prevent
further damage.

The charging time depends on several factors. It
can vary greatly depending on the temperature, age,use and capacity of the battery. For information on thecharging time of your battery, see "SPECIFICATION"

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BF-DM-C-BT C01-EN November 2019  

Errors - Causes and Solutions
CauseSolution

The operating display does notlight up.

Power plug is not correctly connected to thepower supply

Check that all connectors on thecharger are correctly connected tothe power supply.

The charging indicator is not lit.

The battery may be malfunctioning.

Contact your retailer.

The charging indicator does notglow permanently red.

The battery may be malfunctioning.

Contact your retailer.

8.2.3 LED display forcharging status andcharging capacity

Charge status indication
LEDFirst LED
blinksOne LEDlight turns
green
2 LED lights
turn green

Press the“ “ button for 1 second to indicate
the state of charge from the LEDs on the battery.
Press and hold the “ “ button for 6 seconds toindicate the capacity of the battery.

8.2.3.1 Sleep state
To prevent the battery from being discharged,
the battery management system puts the battery
into deep sleep mode. For technical reasons, nofunction is specified in sleep mode. Press the ““ button and hold for 10 seconds to wake up
from Deep Sleep mode.

  BF-DM-C-BT C01-EN November 2019

LED state

7SOC≤  5 %
5 – 20 %20 – 40%

3 LED lights
turn green

40 – 60 %4 LED lights
turn green

60 – 80 %5 LED lights
turn green≥ 80 %

DEALER MANUAL FOR BATTERY

Description

8.3 SPECIFICATIONS
8.3.1 Battery
Primary Settings

BT C01.340.UC

BT C01.450.UC

BT C01.600.UC

BT C01.750.UC

Rated voltage

43 DCV

43 DCV

43 DCV

43 DCV

Nominal Capacity

7.8 Ah10.4 Ah

14 Ah

17.5 Ah

Rate Capacity

6.43 Ah(1C Discharge)

8.5 Ah(1C Discharge)

11.4 Ah(1C Discharge)

14.3 Ah(1C Discharge)

Power

340 Wh450 Wh600 Wh

750 WhCharging time

4.5 h with a 2 A
Charger

6.5 h with a 2 A
Charger

5.5 h with a 3 A
Charger

6.5h with a 3 A
Charger

Storage (At 35%
SOC &-10° ~ 35 °C)

6 months

6 months

6 months

12 months

Riding Distance *Minimum 35 km

Minimum 50 km

Minimum 65 km

Minimum 85 km

Dimensions(L * W * H)

408 * 123 * 70 mm

Weight3 kg

3.5 kg

3.5 kg

4 kg

Charger

Special 5Pcharger

Special 5Pcharger

Special 5Pcharger

Special 5Pcharger* Ideal conditions: Flat terrain, approx. 15km/h average speed, no headwind, approx. 20 °C ambient temperature, high-quality bike components, tire tread and pressure with minimal rolling resistance, experienced eBike rider(always shifts gears correctly), additional weight(excluding bike weight)<70kg.

8.3.2 Charger•• Operating voltage: 100 ACV–240 ACV,
47 – 63 Hz•• Temperature protection: NTC < 0 ± 3 °C
or NTC > 55 ± 3 °C•• Rated output voltage: 49.2 V•• Output current: 2 A ± 0.2 A•• AC Connector: 100 ACV-240 ACV withprotective contact•• Minimum battery charge voltage: 24 ± 2 V•• Certificate: CE, GS•• Timing Protection: 15 ± 1 h8

BF-DM-C-BT C01-EN November 2019