PKI-0087

LPW530Installation Instructions
Thank you very much for purchasing PIAA product. Please read this instruction manual
thoroughly for proper use of the product. After completing your installation, keep thismanual for future reference.

The ● marks indicated in this manual are cautionary points related to the installation of the product.
To ensure safe and secure installation of the product, please follow these points closely.

To user… Please keep this manual and a receipt with the name of the shop wherepurchased. When giving this product to a third party, always include
this manual together with the product.

To shop owners installing the product … After installation of the product, make sure the customer is provided
with this owner's manual.

Please read the cautionary points before installation to ensure safe utilization of the product.

● The lamp becomes hot when turned on. When parking your vehicle near ﬂammable items , turn oﬀ the lamp as it may
catchﬁre.
● Do not look directly into the light . Doing so may cause eye irritation or visual impairment.

● The lamp and the switch harness are intended for motorized vehicle use only. Do not use for any other purpose.
● This lamp is intended for use in rain (day or night), during foggy or snowy conditions where visibility is hampered.
Do not use during normal driving conditions.
● Do not operate the switch while driving, unless allowed by local regulation.
● If the lamp is kept on when the engine is oﬀ, the lamp will consume electricity from the battery.
● Make sure the lamp is installed securely before driving the vehicle. If a problem is found, immediately stop the vehicle
and make necessary repair.
● Check for any loose screws that holds the lamp in place before driving. If you ﬁnd any loose screws or bolts, tighten
them securely.
If you notice a loose part while driving, inspect the section immediately and make necessary adjustments.
● Avoid repeatedly turning the lamp on and oﬀ as it may reduce the overall life of the LED.
● Some vehicles produce a high voltage electric charge when the engine is started. To avoid loading surge voltage tothe lamp, turn oﬀ the lamp when starting engine.
● Do not disassemble the lamp or the switch harness as it may cause malfunction.
● If the lamp and/or the switch harness is removed and set aside for safekeeping, clean all dust or grime and store in aplace free of moisture.
● If the lens is cracked or damaged in any way, verify whether there is any damage to the harness. If there is any
damage to the cord covering, immediately replace the harness unit.

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Please read the installation procedures thoroughly beforehand.
● In order for the lamp to safely perform at it s full potential, use the relay harnesses that comes with your PIAA light kit.
● All work procedures should be carried out in a location with adequate space. Set the vehicle s transmission toparking position. Turn oﬀ the engine and apply the parking brake.
● Make sure the engine compartment is adequately cool before starting work. Do not begin work if engine parts such asradiator, oil-cooler or turbo parts are still hot.
● Do not add additional holes to the main body of the lamp. Do not apply adhesives or stickers to the lamp parts.
● Do not modify the lamp harness or the switch harness in any way. Such modiﬁcations may cause overheat or shortcircuit. It may cause the vehicle to catch ﬁre. PIAA will not be liable for any damage caused by such modiﬁcations.
● When removing the battery terminals, do not touch the (-) and (+) terminals simultaneously.
An electrical shock may occur. Wear rubber gloves when carrying out work procedures.
● Make sure the (-) and (+) terminals do not make contact with metal. It can be extremely dangerous if a short circuit occurs.
● Make sure all bolts are tightly secure. If there are any loose bolts, tighten them accordingly.
● After installing the lamp, adjust the lamp so the beam illuminates at least 40m in front of the vehicle. Also, adjust
the lamp slightly aside so that it does not shine directly into the eyes of the opposing vehicle's driver.
(as traﬃc laws stipulate -refer to p.7 for adjustment procedures)● When the battery terminal is removed, memory related to the clock, radio, audio system etc. will be aﬀected. After
all work procedures are completed, reset to the original settings.
(For adjustment procedures refer to your vehicle s instruction manual)Caution Regarding Wiring / Please read thoroughly● When installing the wiring harness, strictly follow the cautionary points mentioned below. Incorrect or faulty wiring
may cause the lamp to operate incorrectly. In some cases, it may cause the vehicle to catch ﬁre.

● Before starting installation, always remove the (-) and (+) terminals.
Always remove the (-) terminal ﬁrst and make sure a short circuit does not occur.
● When removing the battery terminals, always turn the key to OFF and remove the key. Turn oﬀ all other electricalunits oﬀ such as the light switch.
● When removing the battery terminals, if a cord (for an electrical unit) is connected, wind a length of vinyl tape aroundthe (-) and (+) terminals to clearly identify them.
● Verify the (+) terminal (white) and earth (black) before connecting.
● Do not obtain (+) voltage from the alternator.
● Install the switch harness in a position where it will not make contact with any high temperature parts such as theengine, radiator or engine compartment.
● Arrange the switch harness so that it does not make contact with moving parts.
● If the switch harness makes contact with a part of the engine, apply heat-resistant cushioned tape around the harness.
● When connecting the connector, insert until you hear an audible click .
● When removing the connector, hold the main body of the connector, press the locking tab down and pull outwards.
If excess force is used to pull the cord, it may damage the connection, which could cause overheat.
● Make sure the harness does not sag. Use a harness band or vinyl tape to secure the harness to the intended position.
● Before connecting lamp wires to the battery, verify the wiring arrangement.
● When connecting the battery terminal and or other electrical units, do not mistake the (-) and (+) terminals.
Always start with the (+) terminal.
● After all wiring is complete, conﬁrm that it works properly. If it fails to activate, refer to 8 Troubleshooting sectionof this manual.

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Product Details※ Verify all the parts are included. If a part is missing, please contact your local distributor.

Two Lamps

One Controller harness set

One Switch harness set

Three Extension harnesses

Ten Wire tie

One Double sided tape【1】Lamp installation preparations and temporary setup
Aiming angle (downward) will be diﬀerent depending on the direction of mounting bracket.
Please make sure to follow the instructions.

Type A

Type B

MAX8°

MAX9°

39mm

43mm

57mm

25mm

● When using a bracket available from the market, make sure the bolts you remove from the vehicle does not hinder itsperformance.
● Do not install on an unstable location, it may become lose while driving. This may aﬀect the overall life of the lamp.
In addition it may damage the vehicle or the main body of the lamp.
Make sure you install the lamp on a stable and secure location.

-3-PKI-0087【2】Lamp installation

For lamp installation, a hole with a diameter of 8mm is
required. Make necessary preparation such as installationof lamp bracket.

8mm Socket head bolts
8mm Washer

Tightening torque：
9.5ft・lbs (13N・m)

8mm Spring washer
8mm Lock Nuts

● When using a commercially supplied lamp bracket, before removing the bolt that is already installed to the vehicle’sbody, make sure that it is safe to do so.
● The lamp should be mounted on an area sufficient to support its size and weight.
● Failure to do so may result in excess vibration leading to shorter life and or physical damage to the lamp or to your vehicle.
● Do not attempt to install the lamp directly to any plastic part of the vehicle’s body.
● If the lamp needs to be installed on a plastic reinforcement material, the lamps should be placed on both sides of theplastic part.
● When installing, make sure the lamp body, lens and rim are not touching the bumper and other plastic parts.
Such plastic parts might deform.
● The default mounting bracket setting is for upright mounting. However the mounting brackets can be rotated for hanging
pendant mounting.
● Torque speciﬁcations on the base mounting nut is 9.5ft・lbs (13N・m)

9.5ft・lbs (13N・m)

When hanging the lamp, remove the bracket and rearrange.
At that time, make the lamp harness to be under the lampbody.

Impact wrench

8mm Lock Nut
8mm Spring washer

8mm Washer
8mm Socket
head bolt

Bracketlamp harnesses-4-PKI-0087【3】Switch Harness Installation Sequence

1 Remove the (-) terminal from thebattery.

2 Remove the (+) terminal from the battery.
the (+) terminal
9 Attachto the battery.

The numbers shown in the figure below
indicate the sequence the parts should beinstalled.

the (-) terminal
8 Attachto the battery.

Batterythe (+) cord to the
7 Attach(+)battery.

ﬁxing the switch to the3 When
handlebar
SwitchFuseboxthe connector
4 Bring
into the interior of the

Switch harnessthe (-) battery.

(+) cord (Black)(-) cord (Black)the (-) cord to
6 Attach
the body earth or to

SwitchBracketScrew

vehicle and connect
to the switch harness
connector. ※ If thelength is not enough,use the extension harness included in kit.
When ﬁxing the switch withdouble-sided tape
Switchto the lamp har5 Connect
ness.

Doublesidedtape※ If the length is notenough, use the extension
harness included in kit.

Lamp

Lamp

10Harness
Wire tie

After the lamps are installed, verify the lamp and switch harnesses
does not make contact with the engine's moving parts or sections
that emit high heat. Use the wire tie included (Item 5) and secure
the lamp and switch harnesses with the vehicle's original wires
inside the engine compartment.

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White/Yellow dual beam color lamp

ON/OFF switch

Color selection switch
White → Yellow → White+Yellow

White single beam color lamp
ONOFFON and OFFONOFF【5】Driving Light Aiming

How to adjust the optical axis
Brightest point to be 1.5cm
below the center of lamp

Wall

Brightest point （Main optical axis）
LED driving lampMeasure the height fromthe ground to the centerof LED driving lamp

Main optical axis

Brightest point to be 1.5cm
below the center of lamp

3m** Do not use driving lights into oncoming traffic. Driving lights should never be the only
forward light source. Driving lights should only be used with the headlamp high beams.

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Troubleshooting……Verify each section according to the following.

1

After installation, if the lamp does not activate● Check the wiring and make sure there are no faulty or incorrect connections .

2

If the LED suddenly fails to light up …
● Check the fuse located on the vehicle's wiring system. If the fuse is burned out, read below [3] Before
replacing the fuse, then replace with an equal ampere fuse
● Check the fuse for the switch harness. If the fuse is burned out, read below [3] Before replacing the fuse,then replace with an equal ampere fuse.
● There may be cases where each terminal related to specific sections may be incorrectly connected.
Check for any lose wires and also for dirt or grime.
● Check if the switch unit operates normally. If not, replace the switch unit.

3

Before replacing the fuse
● A short circuit may have occurred. Check the wiring system. If any type of damage is found, replace the wiringsystem. Non replacement may pose potential danger. Short circuits are mainly caused when wires areincorrectly connected or when there is a gap in the sleeve connected to the lamp harness.

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PIAA LIMITED WARRANTYREPAIR AND REPLACEMENT
If a PIAA product is suspected of being defective, it must be submitted freight prepaid, to either anauthorized dealer or distributor for warranty inspection within the 2 year warranty period. The receipt
or other proof of purchase and a description of the problem must be included. The returned product will beinspected. If the product is found to be defective and covered by this Limited Warranty, the sole remedy isrepair or replacement, at PIAA's option. A repaired or replacement product will be shipped back at no charge.
Removal, installation, or reinstallation costs are not covered by this 2 year Limited Warranty.

EXCLUSIONSThis Limited Warranty specifically excludes defects resulting from misuse, abuse, neglect, alteration,modification, improper installation, unauthorized repairs, submersion, theft, vehicle crash, or by anyother type of impact. Except for the Limited Warranty stated above, there are no warranties of PIAA
products or any part thereof, whether express or implied. Any implied warranty of merchantabilityor any warranty of fitness for a particular purpose is expressly disclaimed. Some states do not
permit the disclaimer of implied warranties.

LENS CRACKSCrash or impact damage is not covered. This can be determined by a chip or scrape on the lens or thehousing. Stress cracks sometimes occur when the lens is subjected to sudden and extreme temperaturechanges. A stress crack has no chip or other sign of impact. Stress cracks are covered under warranty.

EXCLUSION OF DAMAGES
In no event shall PIAA be liable for any damages whatsoever (including, without limitation, consequentialdamages, incidental damages, or damages for loss of use, loss of business profits, business interruption,
loss of business information, loss of time, inconvenience, or other losses) arising out of the use, misuse,or inability to use a PIAA product. PIAA reserves the right to change the design of its products without any
obligation to modify any previous product.

PIAA CORPORATION
www.piaa.co.jp
www.piaa.com-8-