SATAKE
LINE MIXERSSATAKE MULTI LINE MIXER
LT・LS Series

SATAKE SUPER SHEAR MIXER
SDCS Series

We are dedicated to manufacture products thatsatisfy our customers and are safe to use.

66, Niizo, Toda-shi, Saitama 335-0021, Japan
Phone : 81-48-433-8711 Fax : 81-48-433-8541

Osaka Officeand Plant :2-18-8, Toko-cho, Moriguchi-shi, Osaka 570-0035, Japan
Phone : 81-6-6992-0371 Fax : 81-6-6998-4947

Chubu Sales
Service Center :1-21-9, Heiwa, Naka-ku, Nagoya-shi, Aichi 460-0021, Japan
Phone : 81-52-331-6691 Fax : 81-52-331-2162

Mixing Technology
Laboratory :60, Niizo, Toda-shi, Saitama 335-0021, Japan
Phone : 81-48-441-9200 Fax : 81-48-444-1042

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oceceseproroc
sppr
usus

CCo
Conontnitnitniunuououo( Overseas associated companies )China

Satake (Shanghai) Trading Co., Ltd.

Room 605, Huaihai Zhonghua Building, 885 Renmin Road, Shanghai 200010 China
Phone : 86-21-6437-7101

Dalian Satake Chemical Equipment Co., Ltd.

No.8 Qingdao Road, Lushun Economic Development Zone, Dalian 116052, China
Phone : 86-411-3936-8689 Fax : 86-411-3936-8690

Korea

Hado Co., Ltd.

TaiwanKwan-Tai Machinery Co., Ltd.

95, Gajaeul-ro, Seo-Gu, Incheon 22830, KOREA
Phone : 82-32-583-6321
Fax : 82-32-583-6329

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Tokyo Officeand Plant :

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25, Ln. 227, Fuxing Rd., Luzhou District, New Taipei City 24744, Taiwan
Phone : 886-2-2281-9166 Fax : 886-2-2282-4946

Malaysia Satake Multimix (M) Sdn. Bhd.

SB-10-07 Menara Paragon, Persiaran Bestari Cyberjaya, 63000 Cyberjaya, Selangor, Malaysia
Phone : 603-3310-0888

https://www.satake.co.jp/en
info@satake.co.jp

For continuous and automatedprocess mixer
ISO 9001 certificate acquisition
Tokyo office・Osaka office

Scope of review:
Development, design, manufacture,
repair, and sales management of
mixing devices

Strong shear force ensures rapid mixing.

ISO 14001 certificate acquisition
Tokyo office・Osaka office
Chubu sales service center

Super Shear Mixer® is registered trademarks of SATAKE MultiMix Corporation.

ʼ21.6.1T(G)19C

Printed in JapanCAT No.M-10E

The Satake Line Mixer is a mixer with new possibilities that can be installed in
the middle of a plant pipeline to automate continuous high-speed mixing,
continuous additive blending, and the formation of various mixing processes

Strong shear force ensures rapid mixing.

according to the application.
This is a built-in oriented plant mixer with a long track record that has earned its
reputation as "indispensable for the latest plants" in various fields.
Furthermore, it can be used in combination with other equipment to obtain
optimum mixing process for each application.

LINE MIXERS

For continuous and automated mixing process
Applications:● Continuous additive blending in oil refineries, etc.
● Mass emulsification and blending in food and oil industries● Dilution of water-soluble paints and rapid dissolution of resin powder● Continuous blending of mixed fuel oils
● Manufacturing of water-oil emulsion products● Continuous gas-liquid reaction● Slurry preparation and combustion preparation of CWM● Continuous neutralization treatment of liquid waste in various factories● Continuous chemical treatment and addition in water treatment● Rapid dilution of various high-viscosity liquids and other continuous mixing operations

SUPER SHEAR MIXERS
For more powerful dispersion

Applications:● Stronger dispersion for the left mentioned applications● Premixing of nanoparticles production● Redispersion of agglomerated nanoparticles

Top-mount type line mixer

Side-mount type line mixer

1

Super shear mixer (In-line type)2

Line mixer (pipeline blending) ideally for large volume and continuous process

Super shear mixer for more finer and higher dispersion

It is 1/2000 of the conventional batch type, if to be replaced by a container
with similar processing mixing volume

Dispersion in the order of several microns is possible in a single pass ofcontinuous process.

Waste-free of high-speed mixing is developed in a remarkably shorttime, and several liquids supplied in fixed quantities can beprocessed in extremely large quantities at high-cost performanceby adjusting the composition and flow rate in a small mixing shell(mixing tank).
Therefore, a small device can process similar volume as a batch
mixing tank with 2000 times the capacity (in the case of low
viscosity, easy soluble materials) through continuous processing
and powerful mixing.

The Super Shear Mixer can be mounted on the outside of thecontainer (tank), not only to generate a circulation line for powerfuldispersion, but also good shearing and refining effects can beobtained by its powerful dispersion in a single pass. Subsequently,
it can be transferred to the next process.
In the case of Oil-Water system (liquid-liquid), dispersion in several
microns order is possible in continuous process.

OUT

Disperser mixer
Super shear mixerIN

Double and triple calculated unique mixing mechanism that eliminates lossof eﬃciency
The strong swirling liquid flow generated by the impeller in a small
space causes insignificant separation due to centrifugal force. To
achieve complete mixing, the baffle insert is equipped with an edge
baffle that concentrates the liquid flow to the center of the baffle
insert for efficient remixing. Subsequently, the liquid flow maintains
this mixing state and passes through a narrow channel, thereby
eliminating nearly all short passes. In addition, unlike static mixers,
this mixer does not homogenize in radial direction only, but in axial
direction also.

completemixingmixing shellbaffle insert

n

rota
tio

n

ectio
dir

liquidflow

Moreover, dispersion to submicron (100 nano order) is possible byintegrating with an ultrasonic disperser.
Pre-dispersion and ultra-finishing steps were required in Oil-Water
system (liquid-liquid). Even though the “Super Shear In-line Mixer”
can disperse up to several microns in a single pass, dispersion up to
submicron order (100 nano order) is made possible if an ultrasonichomogenizer is used together. In addition, an extremely high degreeof fineness has been achieved by integrating the Dr. Hielscher’sultrasonic homogenizer into the in-line type of highly efficient
high-dispersion “Super Shear Mixer”.

ultrasonichomogenizeredge baffle

OUT

High level of continuous automated operation and maintenance-free oriented
with labor-saving and economic eﬃciency

Disperser mixer
Super shear mixerIN

The system is perfectly suitable for remote automatic operation ofcontinuously supplied liquid with composition adjustment,
quantitative ratio, and flow rate adjustment set at the front of theinlet. Furthermore, it is also reliable, maintenance-free structurewith extremely few failures.
It is a sealed type, which inessential pouring, draining or liquid level
control, etc. and can be installed in a pipeline. Since it is acontinuous high-speed mixing system that can easily maintaintemperature, the residence time in the plant can be reduced
significantly, and energy-saving effects can be expected. Thus, it isa reliable design equipped with rationality and economic efficiency
in all aspects.

* Picture shown is Dr. Hielscher's ultrasonic homogenizer UPI1000

External tank circulation and tank-to-tank transfer dispersion are possible
by using self-discharge capability.
Pumping performance

A conventional line mixer requires the use of a pump because it has
no pumping action. However, the In-line Super Shear Mixer
generates pumping effect by its trapezoidal-shaped multi-stage
rotor/stator to pump the liquid under pressure.
In addition, it can be used as a stand-alone mixer in a system that
requires shearing action, since the liquid is forced to pass throughthe narrow gap between the rotor and stator while being subjected
to strong shearing action.

109lifting height : H
（m)

8
7

SD

CS

6
5

-10

0M

-5.

5

4
3

SD

CS

2

-0

75

M

1
0

0

10

20

-3

.7
30

40

50

discharge performance : Q（L/min)3

460

LINE MIXERSGood reputation for its durability and high efficiency
based on high technology!

Top-mount type

Side-mount type

Shaft Sealing Systems
The shaft sealing system is one of the important elements that
support safety and durability of a mixer. An appropriate shaft seal isrequired depending on the purpose of use and operating
conditions.

motor

DS impeller

inlet
bafflepitched turbine

shaft seal

Model Coding

shaft seal

motor

L T 2 4 - M P R - 3.7 I
Inverter drive
Motor power

Gland packing seal

0.4kW~55kW

baffleFlange type◆Design temperature :Below 100℃

propeller
outletR : Round flange◆Design pressure:
Below 0.1 MPaG
(1 kgf/cm2G)

mixing shellbaffle insert

Shaft sealing system
P : Gland packing seal
M : Mechanical seal

mixing shell

It is not designed for a pressure-tightseal, but it is ideal as a simple seal.

porous plate

Drive system
M : Direct connection-motor
D : Direct connection-commercial
speed reducer
V : Direct connection-commercial
variable speed reducer
B : Belt reducer

DS impeller

The top-mount type has porous baffles in the mixing shell to form astrong mixing chamber.
This system is designed to prevent short pass as much as possible
while minimizing any flow loss.
The impeller blades are equipped with a unique two-stage of DS
impeller and 3-bladed propeller to utilize cavitation and turbulence
effects.
It is ideal for liquid-liquid mixing in high flow rate processing andlow-viscosity liquid.

The side-mount type has inlet nozzles mounted to the shell
perpendicularly and eccentrically. The inlet liquid becomes swirling
flow due to the liquid velocity, and the baffles protruding from theend faces of the shell create turbulent flow in the swirling flow.
Meanwhile, since the DS impeller is rotating in the opposite
direction to the swirling flow, its relative velocity to the liquid isenhanced markedly, causing the liquid to mix rapidly.
Simultaneously, cavitation at the periphery of the impeller has astrong effect on the liquid, resulting in rapid microscopic mixing.
Following this, the liquid is guided by the disc-shaped partition wall
into the baffle insert, where it is subjected to secondary mixing by
the axial inclined turbine, and then further re-mixed by hitting theend face baffle.
In short, it is designed for complete mixing. For instance, water andoil can be instantly emulsified into a large volume and discharged
without any surfactant.

Impellers

An impeller is one of the most important parts of a mixer. This is because, it is the only part that converts mechanical power into mixing
energy. As the only part which directly mixes the liquid, thereby every single part from the shape to the twists and the rotating balance
becomes a major element that affects the mixing efficiency.

3-bladed propeller

Pitched turbine

DS impeller

The 3-bladed propeller is the most common
type of impeller with high discharge flow andlow shear type derived from marine propeller.
The high-speed axial flow with a swirlingcomponent creates a large circulation flow inthe tank by generating a companion flow.

By providing axial flow and radial flow with theplate blade having inclination and sweep-backangle, the inhomogeneity at the top andbottom parts of the tank, which has been adisadvantage of the disk, has been eliminatedby adding holes. Thereby, efficient mixing,
blending and dispersing effect can be obtainedby the unique flow pattern.

The disc of the DS impeller has a saw-toothedge on its periphery, which creates a
powerful shearing and dispersing effects by
high-speed rotation. Simultaneously, sufficient
circulation flow in the tank is provided by theaxial flow generated.

Single mechanical seal

Mechanical seal

◆Design temperature:
Below 100℃

Motor pole number◆Design pressure:
Below 0.5 MPaG
(5 kgf/cm2G)

4 : 4P6 : 6P8 : 8P

Double mechanical seal

Series size

◆Design temperature:
Below 200℃

1 : L1 series
L1~L5 series◆Design pressure:
Below 0.99 MPaG
(9.9 kgf/cm2G)

Mounting direction

It is generally used in applications
where leakage is not tolerated
and provides excellent sealing
performance. (Please consult us
if the pressure is higher than
indicated as above)

T : Top-mount type
S : Side-mount typeLine Mixer(Standard paint color is Munsell 7.5GY6/3)

Model Variations for Line Mixer
Model type

Motor

Applicable viscosity range

Rating flow rate

mPa·s(cP)m3/h

1 ~ 3,000

10 ~ 0. 6

1 ~ 10,000

18 ~ 0. 6

1.5

1 ~ 20,000

32 ~ 0. 6

2.2

1 ~ 30,000

45 ~ 0. 8

1 ~ 50,000

70 ~ 1. 0
120 ~ 1. 6

Pole number Power supply
(P)
(kW)

Impeller speed (min-1)
50Hz

60Hz

1,450

1,750

0.4
LT14 . LS14

4

LT24 . LS24

4LT26 . LS26

6LT26 . LS36
LT36 . LS46
LT38 . LS48
LT48 . LS58

*16

0 . 75

3.7

1,450

1,750

960

1,150

1 ~ 50,000

960

1,150

1 ~ 50,000

730

880

1 ~ 50,000

5.5
7.5
11

8

18 . 5370 ~ 4. 8

22450 ~ 6. 030

540 ~ 7. 0

37
45

730

880

1 ~ 50,000

600 ~ 8. 0
720 ~ 9. 5
800 ~10. 0

55*The above specifications are for mixing of soluble solutions and liquids. Please consult us for powder dissolution, liquid-liquid emulsification and special applications.
*We can also manufacture other types with 2-pole motors on request.
*We manufacture up to 400 kW of power as a special specification.
*The model marked with *1 is a line mixer with a power of 30 kW or more.

5

220 ~ 3. 0
300 ~ 4. 0

158160 ~ 2. 0

6

LINE MIXERS

Line-up to meet various needs

Standard Dimensional Drawings-Top-mount type

Standard Dimensional Drawings-Side-mount type

A

B
L

I

JIS10KJ

INLET

JIS10K

YA

XA

H

A

XA

C
D1

N- Z

F

E

G

OUTLET

C

L

XA

XA

INLET

JIS10K

YA

JIS10K

OUTLET

B
D
E

Standard Dimensions-Top-mount type

*More than 3.7kW.

E

D1

*D2

F
G

N- Z

Standard Dimensions-Side-mount type
Unit (mm)Unit (mm)Model type

A

B

C

D

E

F

G

XA

N-φZ

YA×L

Volume (ℓ)

Model type

A

B

C

D1

D2

E

F

G

H

I

J

XA

N-φZ

LT14-MPR-0.4

780

560

280

330

370

140

220

50A

4-φ12

200A- 360L

12

LS14-MPR-0.4

575

470

280

470

-

300

90

160

210

120

35

50A 4-φ12 200A- 360L

12

LT14-MPR-0.75

820

620

280

390

440

140

220

50A

4-φ15

200A- 420L

14

LS14-MPR-0.75

610

540

280

535

-

292

90

160

210

120

35

50A 4-φ15 200A- 420L

14

LT14-MPR-1.5

910

770

300

520

570

180

260

80A

4-φ15

250A- 550L

28

LS14-MPR-1.5

670

670

300

600

-

359

140

220

250

160

50

80A 4-φ15 250A- 550L

28

LT24-MPR-2.2

1100

770

350

500

560

220

320

100A

4-φ19

300A- 530L

39

LS24-MPR-2.2

800

650

350

730

-

319

180

260

270

160

65

100A 4-φ19 300A- 530L

39

LT24-MPR-3.7

1200

770

380

500

560

300

400

100A

4-φ19

400A- 530L

63

LS24-MPR-3.7

830

820

380

590

453

178

220

320

300

170

65

100A 6-φ19 350A- 700L

63

LT26-MPR-5.5

1350

960

450

650

730

350

450

125A

4-φ24

450A- 700L

108

LS26-MPR-5.5

950

1030

420

760

528

203

220

320

300

210

80

125A 6-φ19 400A- 900L

108

LT2□-MPR-7.5

1600

1130

450

780

860

350

450

150A

4-φ24

450A- 830L

127

LS3□-MPR-7.5

1130

980

450

720

655

208

300

400

370

220

80

150A 6-φ24 450A- 830L

127

LT3□-MPR-11

1700

1100

550

740

820

450

550

150A

4-φ24

550A- 800L

185

LS4□-MPR-11

1180

950

550

690

655

208

350

450

430

220

90

150A 6-φ24 550A- 800L

185

LT3□-MPR-15

1780

1410

550

980

1060

450

550

200A

4-φ24

550A- 1050L

243

LS4□-MPR-15

1320

1230

550

900

725

253

350

450

430

250

90

200A 6-φ24 550A- 1050L

243

LT4□-MPR-18.5

2200

1290

650

880

980

580

700

200A

4-φ28

650A- 930L

303

LS5□-MPR-18.5

1380

1110

650

780

725

253

450

550

500

250

120

200A 6-φ28 650A- 930L

303

LT4□-MPR-22

2200

1510

650

1100

1200

580

700

200A

4-φ28

650A- 1150L

375

LS5□-MPR-22

1440

1330

650 1000

765

253

450

550

500

250

120

200A 6-φ28 650A- 1150L

375

YA×L

Volume (ℓ)*The A dimension in the table (top-mount and side-mount types) is calculated based on the totally-enclosed-fan-cooled motor for outdoor use. Also, this dimension may vary depending on the motor brand.

*The A dimension in the table (top-mount and side-mount types) is calculated based on the totally-enclosed-fan-cooled motor for outdoor use. Also, this dimension may vary depending on the motor brand.

*Other dimensions are subject to change depending on specifications.

*Other dimensions are subject to change depending on specifications.

*Gland packing seal (P) and mechanical seal (M) are standard for the shaft seal.

*Gland packing seal (P) and mechanical seal (M) are standard for the seal.

7

8

SUPER SHEAR MIXERSSuper Shear Mixer® (In-line Disperser Mixer)

The system is built into the pipeline forcontinuous dispersion and discharge.

Rotor and Stator

CFD Analysis Results Inside Rotor and Stator

Model Coding

SD C S - 075 M - 3.7 I
Additional symbol
I : Inverter drive
Motor power
1.5kW~22kW
Sealing type
M : Mechanical seal

VectorRotor outer diameter
Series60 75 100 125 150 mm
Mounting direction
S : Side-mount typeType

The Super Shear Mixer®(In-line disperser mixer) is a compact typeof In-Line Mixer designed for Nanotech applications, which
demands high dispersion and refinement.
The small size of the In-Line mixer provides high dispersion and
excellent pumping action, which enables continuous processing oflarge volumes.

The mixing head is composed of rotor and stator.
The rotor and stator are cone-shaped with a multi 1/4 sphericalcavities (hollows) as the main feature for both.
The liquid is sucked from the small diameter side of mixing head byrotor's high speed and passes through the narrow gap between therotor and stator while being sheared.
Additionally, the strong vortices inside the cavities formed from thegap of both sides generate a large number, each rotating in
opposite direction. These vortices collide intensely with each other,resulting in powerful dispersing and breaking action, achieving
highly efficient mixing, refinement, and homogenization.
Furthermore, the rotor and stator feature an axial superposition
structure, which make it simple and easy to disassemble and clean.

StatorRotor

C : In-line type
Super Shear Mixer
Shear Stress

Dimensional Drawings and Dimensions for Super Shear Mixer (In-line Disperser Mixer)

A

I

OUTLET
YA

K

INLET
XA

H

L

Injection nozzle

Model typeB

C

Super Shear Mixer (In-line Disperser Mixer)
SDCS
060M-1.5

075M-3.7

Material

100M-5.5

125M-15

150M-22

Wetted parts SUS304 or SUS316

Rotor diameter (mm)

60

75

100

125

150

Rotor stage number

4

4

4

4

4

Stator stage number

4

4

4

4

4

Suction inlet size (inch)

1

1

1 1/2

2

N-

F

Z

D
E

J

G

Model type

A

B

C

D

E

F

G

H

I

J

K

L

N

Z

XA

YA

2 1/2

SDCS-060M-1.5

613

65

172

-

700

-

280

268

174

-9

78

224

-

-

Rp1B

Rp1 • 1/2B

Discharge outlet size (inch)

1 1/2

1 1/2

2

2 1/2

3

SDCS-075M-3.7

740

75

197

450

600

270

380

353

212

65

84

264

4

12

Rp1B

Rp1 • 1/2B

Rotor peripheral velocity (m/s)~ approx. 16~ approx. 20~ approx. 19~ approx. 23~ approx. 23

SDCS-100M-5.5

976

75

217

600

750

300

410

387

245

125

180

397

4

12

JIS10K 40A RF

JIS10K 50A RF

Power (kW)

1.5

3.7

5.5

15

22

SDCS-125M-15

1203

100

273

790

940

360

490

503

285

143

201

492

4

15

JIS10K 50A RF

JIS10K 65A RF

SDCS-150M-22

1326

100

293

880

1030

370

500

553

355

166

233

528

4

15

JIS10K 65A RF

JIS10K 80A RF

Power supply

3 Phase 50/60Hz 200/400V

Maximum rotational speed (min-1)~5,000~3,600Viscosity range (mPa·s)
Process volume [1mPa·s] (m3/hr)
Shaft seal

3,000

0.1〜1,000
1.9

3.8

6.5

8.4

Single mechanical seal (Design temperature: Below 80℃/Design pressure: Below 0.5MPaG)

12*The A dimension in the table is calculated based on the totally-enclosed-fan-cooled motor for outdoor use. Also, this dimension may vary depending on the motor brand.
*Other dimensions are subject to change depending on specifications.
*The 1.5kW is a caster type (removable).
*Mechanical seal (M) is standard for the seal.

We are constantly committed to improve the quality of our products, thereby the design and specifications of our products may differ from those shown in the catalog. Please understand this in advance.

910