SPECIAL AWARD FOR TPM ACHIEVEMENT (2023)
Lumax Auto Technologies Limited
Plot no-12, Sector-10, IIE SIDCUL
Udhamsingh Nagar
Pantnagar – 263153 ( Uttrakhand )TPM-Lighting LUMAX, Lighting Life

1. Organization profile:In the 80s and 90s, when the Automotive Industry was taking shape inIndia, a huge opportunity arose. The opportunity of being a potential
leader in the Automotive Lighting and Allied Automotive components
industry. Lumax took firm hold of this opportunity and turned it into areality lived every day by its 12,000-strong workforce, working across 38modern manufacturing locations across India. This manufacturing
strength is backed by 3 Research Centers, 1 Engineering Centre in Indiaand 2 design centres in Taiwan and Czech Republic. The Lumax Group
has a turnover of over INR 6,800 Crore FY22-23, and diligently
empowers the assembly lines of almost all Top Automotive OEM brands.
Lumax is also improving its international footprint with real intent and isaccomplishing all this with the timeless values of integrity, humility,passion, excellence, and respect for sheer hard work. The rich legacy
notwithstanding the fact that Lumax is still young at heart and ever
evolving, and it believes that success has just begun to unravel!
The DK Jain Group has Auto Component manufacturing capabilities
across several product categories including end-to-end Automotive
Lighting solutions, Air Intake systems, Urea Tanks, Integrated Plastic
Modules, Gear Shifters, Transmission Products, Seat Structures, 2Wheeler Chassis & Swing Arm, 3W Trailing Arm, Electric & Electronic
Components, HVAC Panels, On-board Antennas, Power Window
Switches, Vehicle Interior Systems & Components etc.

TPM-Lighting LUMAX, Lighting Life

Plant at Pantnagar Location:Lumax DK Jain Group is owned by DK Jain Family and consists of two listedcompanies, i.e. Lumax Industries Limited and Lumax Auto Technologies
Limited. Lumax is currently operating with 15 entities spread in six statesacross India. There are thirty-seven (37) manufacturing plants across India.

Our Partnerships:

TPM-Lighting LUMAX, Lighting Life

Lumax Auto Technologies Limited - Pantnagar plant is part of the LumaxDK Jain group, and was established in 2007 to cater to one of theprestigious two-wheeler manufacturer, Bajaj Auto Limited. This Plant waspreviously called Lumax DK Auto Industries Limited and has been recently
merged with LumaxAuto Technologies Limited and the name has beenchanged to Lumax Auto Technologies Limited.The plant is engaged in
manufacturing of Light assemblies, Plastic moulded and painted parts like
Fairingassembly, Fender assembly, Head Lamp assembly, Tail Lamp
assembly & Blinker Lamp assembly.

Total area in Lumax Auto Technologies Limited (LATL), Pantnagar Plant
have 28400 Sq.Mts. and Built- Up area is 11400 Sq.Mts. Total Manpower
Strength is 479 Nos.

2. Milestones on journey of manufacturing Excellence
Lumax Auto Technologies Limited Pantnagar is in line with the philosophyof the company and the grouphas always been conscious of its productquality & services aiming to maximize shareholders value & services to all
stake holders. Lumax Auto Technologies Limited Pantnagar launched TPM
activities on 9th Apr 2008 with formal Kick-Off ceremony held in guidanceof esteemed customer and Top Management. Details of Plant outline &Milestones is given below

TPM-Lighting LUMAX, Lighting LifeTPM-Lighting LUMAX, Lighting Life

Plant Uniqueness:

3. Benefits Achieved: TPM Implementation at Lumax Auto Technologies Limited Pantnagar Planthelped in achievement of business results. Our financial & other Business
Parameter growth which has seen a steady upward trend right since TPM
Kick-off. All Improvements shown w.r.t Benchmark 3 (BM3) (2015-16) toYTD(Sep-23)

TPM-Lighting LUMAX, Lighting Life

Intangible Benefits:
Apart from Tangible Benefits we realized Intangible benefits also
through TPM ways. Key Tangible benefits are given below.
Created Zero Mind set Culture
Creation of Continual Improvement Environment
Employees Morale, Skill & Will Improvement
Safety Culture Creation
Team Work Improvements
Moving Towards Zero Loss Plant, Riskless Factory &Digital Plant• Initiated Supervision Less Shop-floor.
••••••

These Benefits achieved through TPM Methodologies & by 100%
Employees Involvements. FewGlimpses of Employee Involvement is given
below:

Employee Involvement is achieved through TPM Circle, 5S, QCC, CCC(CostCutting Champions) &Kaizen Competition initiatives. Promotion andreward mechanism is in place for all improvement initiatives

TPM-Lighting LUMAX, Lighting Life

4. Key of Our Manufacturing Excellence
Our Manufacturing Excellence Practices is based upon the TPM
Methodologies and we are continually following its for achieving
breakthrough business results.
We are Committed to Execute Excellence at LATL Pantnagar Plant
through TPM ways. We will extendTPM in End-to-End Supply Chain.
Our future Plan for Manufacturing Excellence is as Follows:Integrating Industries 4.0 with IOT
Synchronization of three processes Moulding, Surface
treatment and Assembly• To become Sustainable Manufacturing Plant• To Create Supervision less Shop-floor – 100% SMT Concept
Deployments• To achieve Benchmark Level of End-to-End Lead Time• Future Ready Capability Development – Data Analytics &Digitization• Mutual Benefits realization with Supplier/BusinessPartners through TPM Cluster• To Sustain Zero Breakdown – Focus on Preventivemeasures.
To Achieve Zero Defect••

TPM-Lighting LUMAX, Lighting Life