Ranger Pro Wireless Gateway
User Guide
Bently Nevada Machinery Condition Monitoring

154M7484-01-01

158M1430 Rev. B

Ranger Pro Wireless Gateway
User Guide

158M1430 Rev. B

Copyright 2023 Baker Hughes Company. All rights reserved.

Bently Nevada, Ranger, System 1 and Orbit Logo are registered trademarks of Bently Nevada, aBaker Hughes business, in the United States and other countries. The Baker Hughes logo is atrademark of Baker Hughes Company. All other product and company names are trademarks of
their respective holders. Use of the trademarks does not imply any affiliation with orendorsement by the respective holders.
Baker Hughes provides this information on an “as is” basis for general information purposes.
Baker Hughes does not make any representation as to the accuracy or completeness of theinformation and makes no warranties of any kind, specific, implied or oral, to the fullest extent
permissible by law, including those of merchantability and fitness for a particular purpose or use.
Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or
special damages, claims for lost profits, or third party claims arising from the use of theinformation, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves theright to make changes in specifications and features shown herein, or discontinue the productdescribed at any time without notice or obligation. Contact your Baker Hughes representative forthe most current information.
The information contained in this document is the property of Baker Hughes and its affiliates;
and is subject to change without prior notice. It is being supplied as a service to our customers
and may not be altered or its content repackaged without the express written consent of Baker
Hughes. This product or associated products may be covered by one or more patents. See
Bently.com/legal.
1631 Bently Parkway South, Minden, Nevada USA 89423
Phone: 1.775.782.3611 (US) or Bently.com/support
Bently.com

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Contents
1. General Safety

6

1.1 Receiving Inspection

6

1.2 Handling and Storing Considerations

6

Devices6

1.3 Personal Safety Warnings

6

Potential Interference

6

Antennas

7

Potential Electrostatic Charging Hazard

8

Hazardous Environment

9

Hazardous Voltage

10

1.4 Safe Disposal

10

Replacing Device and Failure Analysis

10

Hazardous Materials

10

Recycling Facilities

10

Product Disposal Statement10

2. Overview

11

2.1 Description

11

2.2 Compliance Information

11

2.3 Informations de conformité

12

3. Installation

13

3.1 Network Requirements

13

Setup Overview

13

3.2 Deploy Gateway

13

Ranger Pro Gateway Mounting

14

Pole Mounting

14

Surface Mounting

15

Outdoor Mounting

16

Ground Connection

16

Surge Protection

16

Indoor Connection

17

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Partial Indoor / Outdoor Installation

17

Outdoor Installation

17

Antenna Installation

18

Plant Network Connection

18

Power Connection

19

4. Configuration

20

4.1 User Interface

20

Login

20

Network

20

System Manager

21

Firmware28

Devices to Upgrade

29

Progress

29

Maintenance29

Export Logs

29

Save / Restore

30

Set Time

30

Software Upgrading

30

Modbus Settings

30

Change Password

33

Restart33

Logout33

4.2 Configure Gateways

33

Set Password

34

Set IPv4 TCP/IP Address

34

Set Network ID

35

Set Join Key (ISA100)

35

4.3 Provision Field Devices (ISA100)

35

4.4 Configure Field Devices

35

5. Verification37

5.1 Verify Network Connectivity

37

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Verify Network Joining

37

Move the Device or Gateway

38

Change Gateway

38

Verify Signal Strength

38

Validate Device Data38

5.2 Modbus Register Values

40

6. Maintenance41

6.1 System Time Backup Power Battery

41

6.2 Clean and Inspect Devices

41

Clean the Exterior

41

Open the Device

42

Clean the Interior

42

Inspect the Device Casing

42

Inspect the Lid Seal

42

Inspect the Battery

42

Replace the battery

43

Close the Device

43

6.3 Update Gateway Software

43

6.4 Reset Gateway

43

IPv4 Address Reset

44

6.5 Restore Factory Defaults

44

6.6 Update Field Device Firmware

45

6.7 Reboot Field Devices46

6.8 Harden the System

46

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1. General Safety
1.1 Receiving Inspection
Visually inspect the device for obvious shipping damage. If you detect shipping damage, file aclaim with the carrier and submit a copy to Bently Nevada. Include all model numbers and serial
numbers with the claim.

1.2 Handling and Storing Considerations
To prolong the service life of the system, handle components carefully, use best practices during
installation, and practice diligent inspection procedures. Follow prescribed maintenanceprocedures and dispose of obsolete components in compliance with applicable electronic
waste regulations.

CAUTION
EQUIPMENT DAMAGE
Do not use a device with a damaged enclosure or Lithium
battery. Using a damaged device may further damage thedevice, cause it to fail, or in hazardous locations cause otherunintended consequences.

Devices
The Ranger Pro Wireless Gateway is shipped in a foam-filled package and may be shipped withtest data. DO NOT DISCARD THIS TEST DATA!

1.3 Personal Safety Warnings
Labels and markings are provided to guide the system integrator in the processes of choosing
appropriate interface equipment, determining safe use conditions, and identifying
recommended installation procedures. The format of these markings are governed by thestandards that dictate safe use and environmental compliance in a variety of regions andregulated settings.

Potential Interference

WARNING
Potential InterferenceThis equipment is compliant with Class A of CISPR 32 / EN
55032. In a residential environment this equipment may causeinterference.

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Antennas

WARNINGAUTHORIZED ANTENNAS ONLY
Do not use unauthorized antennas with this equipment. Only
the specified antennas as outlined are permitted. Approval tooperate the equipment is conditional upon use of authorized
antennas and correct installation.

WARNING
PROFESSIONAL ANTENNA INSTALLATION ONLY
The equipment and antenna must be professionally installedin accordance with the requirements specified in thisdocument. See the compliance section for a list of authorized
antennas.

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Potential Electrostatic Charging Hazard

WARNING
ELECTROSTATIC CHARGING HAZARDRISK OF PERSONAL INJURY OR EQUIPMENT DAMAGE.
Potential for electrostatic charging hazard.
Do not separate when energized.
Remove power before service.
Connect grounding before power.

Installations and maintenance tasks performed in potentially hazardous areas must be
performed only after the area has been verified to be free of hazardous materials, atmospheres,and conditions.
l

l

l
l

Do not discharge static electricity onto the circuit board. Avoid tools or procedures thatwould subject the circuit board to static damage. Some possible causes of static damage
include ungrounded soldering irons, non-conductive plastics, and similar materials.
Use a suitable grounding strap before handling or performing maintenance on a printed
circuit board.
Transport and store circuit boards in electrically conductive bags or foil.
Use extra caution during dry weather. Relative humidity less than 30% tends to multiply theaccumulation of static charges on any surface.

The following situations could cause a spark sufficient to cause an explosion:llPotential of electrostatic discharge on plastic components, orRemoval or placement of an energized connection.

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Hazardous Environment

WARNINGHAZARDOUS ENVIRONMENT
Risk of explosive atmosphere.
Avoid electrostatic potential, especially on plastic
components. Adapters, isolation valves, or sealing rings thatare not compatible with process gasses will corrode and fail.
This failure may result in gas leaks, fire, explosion, or projectiles.
De-energize all devices before placement or removal. To
prevent corrosion and failure, verify that all components arecompatible. Verify that hazardous materials, atmospheres,and conditions have been removed or that relevant risk
mitigation measures have been implemented.

Installations and maintenance tasks performed in potentially hazardous areas must be
performed only after the area has been verified to be free of hazardous materials, atmospheres,and conditions.
The following situations could cause a spark enough to ignite an explosion:llPotential of electrostatic discharge on plastic components, orRemoval or placement of an energized connection.

WARNINGWARNING HAZARDOUS ENVIRONMENTRISK OF EXPLOSIVE ATMOSPHERE
The power over ethernet function may not be utilized in ahazardous atmosphere. Only a suitable DC power supply may
be utilized to power the equipment in a hazardous area.

WARNINGWARNING HAZARDOUS ENVIRONMENTRISK OF EXPLOSIVE ATMOSPHERE
A static hazard may exist on the equipment as a result of thenon-metallic coating. The equipment shall only be cleaned
with a damp cloth when deployed in a hazardous area.

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Hazardous Voltage

WARNINGHIGH ENERGY DISCHARGE HAZARDRISK OF PERSONAL INJURY OR EQUIPMENT DAMAGE
Selection and installation of surge protectors as per thesestandards does not completely eliminate the possibility of
personal injury or equipment damage due to lightning or
similar surges, but it does sufficiently protect persons andequipment from the majority of these hazards.

1.4 Safe Disposal
Replacing Device and Failure Analysis
To return parts under warranty and request failure analysis, visit Baker Hughes.

Hazardous Materials
This device does not use hazardous materials outlined by RoHS or battery directive statutes.
These regulations confirm that lead, mercury, cadmium, hexavalent chromium, polybrominatedbiphenyls, polybrominated diphenyl ether, and battery-related materials such as lithium arelimited to no more than trace amounts within the system.

Recycling Facilities
Decommissioning of instrumentation should endeavor to minimize the impact of the waste
created by disposal of system material. Refer to local or regional waste removal administration
to collect information on proper material collection, reuse, and recycling.

Product Disposal Statement
Customers or third parties who are not member states of the European Union and who are incontrol of the product at the end of its life or at the end of its use, are solely responsible fordiligent product disposal at the end of its useful life. No person, firm, corporation, association, or
agency shall dispose of the product in a way that is in violation of any applicable international,
federal, state, or local regulations. Visit www.weeerohsinfo.com for recycling information.

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2. Overview
2.1 Description
Bently Nevada's Ranger Pro Gateway is a wireless network access device that is engineered forquick installation and setup to communicate with Ranger Pro ISA100 sensors. The Ranger Pro
Gateway complies with the ISA100 international, industrial standard.
The Ranger Pro Gateway is an integrated RF access point and gateway that manages all
aspects of ISA 100 network and provides the conversion between wireless and Ethernet networks.
It hosts the relevant routing, system management, security management and gateway
functions in a compact rugged enclosure suitable for outdoors and harsh environments witheffortless deployment.
If a Ranger Pro Gateway cannot communicate with Ranger Pro ISA100 sensors that are out ofrange, you can use Ranger Pro ISA100 repeaters to extend your ISA100 network.
Ranger Pro 70M320 Gateway devices are intended for monitoring purposes only and should not
be used in control or safety systems. The gateway is only intended for use with Bently Nevada
Ranger Pro devices.

2.2 Compliance Information
This device complies with part 15 of the FCC Rules and contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada's
license-exempt RSS(s). Operation is subject to these conditions:llThis device may not cause harmful interference.
This device must accept any interference received, including interference that may cause
undesired operation.

Changes or modifications not approved by the responsible party could void the user's authority
to operate the equipment.
This radio transmitter (ISED: 8349A-154M74A) has been approved by Innovation, Science andEconomic Development Canada to operate with the antenna types listed below, with the
maximum permissible gain indicated. Antenna types not included in this list that have a gain
greater than the maximum gain indicated for any type listed are strictly prohibited for use withthis device.
Table 2 - 1: Ranger Pro Wireless Gateway Antennas
Antenna Part Number

Type and Gain (dBi)

147M0794

Omnidirectional 2dBi

147M0795

Omnidirectional 6dBi

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This equipment has been tested and found to comply with the limits for a Class A digital device,pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmfulinterference, in which case the user will be required to correct the interference at his own
expense.

WARNING
Potential InterferenceThis equipment is compliant with Class A of CISPR 32 / EN
55032. In a residential environment this equipment may causeinterference.

For complete compliance and hazardous location approval information, see the Ranger Pro
Gateway Datasheet (157M8584) and Ranger Pro Gateway Warnings, Special Conditions andAdditional Information (158M1429) available from Bently Nevada.

2.3 Informations de conformité
Cet appareil est conforme aux dispositions de la section 15 des règles de la FCC et contient desémetteurs / récepteurs exempts de licence conformes aux CNR d’Innovation, Sciences etDéveloppement économique du Canada (ISDE Canada) applicables aux appareils radio
exempts de licence.
ll

Cet appareil ne doit pas produire de brouillage, et
Cet appareil doit tolérer tout type de brouillage subi, y compris ceux susceptibles deperturber le fonctionnement normal de l’appareil.

Les changements ou modifications non expressément approuvés par la partie responsable dela conformité pourrait annuler le droit accordé à l'utilisateur d’exploiter cet équipement.
Le présent émetteur radio (ISDE: 8349A-154M74A) a été approuvé par Innovation, Sciences etDéveloppement économique Canada pour fonctionner avec les types d'antenne énumérés cidessus et ayant un gain admissible maximal. Les types d'antenne non inclus dans cette liste, etdont le gain est supérieur au gain maximal indiqué pour tout type figurant sur la liste, sontstrictement interdits pour l'exploitation de l'émetteur.
Pour obtenir des informations complementaires à propos de la conformité et de l'approbationde cet appareil en zone dangereuse, veuillez consultez Ranger Pro Gateway Datasheet(157M8584) et Ranger Pro Gateway Warnings, Special Conditions and Additional Information(158M1429) disponibles auprès du Bently Nevada.

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3. Installation
3.1 Network Requirements
The following requirements apply to the PC/laptop used to configure the Gateway.
Ethernet:la Cat-5e (or higher) cable from any hub/switch capable of at least Ethernet 10/100 mbps

Compatible Web Browser applications:
We recommend using the most current version of the compatible web browser list below.
lll

ChromeMozilla Firefox®
Microsoft Edge
Microsoft® Internet Explorer® is not supported

These gateway ports need to be accessible from the host system through any network firewallsthat may be in place:lllPort 80 (HTTP)Port 502 (MODBUS)
Port 4901 (GCI)

All other ports are inaccessible on the gateway.

Setup Overview
To add Ranger Pro Gateways to your network:
1. Survey your installation location.
2. Decide where to install Ranger Pro Gateways and identify mounting points.
3. Install and configure Ranger Pro Gateways.
4. Provision Ranger Pro ISA100 field devices.
5. Test and verify your installation.
6. Monitor and maintain your network.
For more information regarding wireless network design, refer to the Ranger Pro User Guide(125M6113).

3.2 Deploy Gateway
Ranger Pro Gateways must be installed in accordance with relevant site standards andregulations.

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All hazardous location installations must be performed by a suitably qualified person.
RF antenna installations and replacements must be completed by an authorized, qualified
person.

WARNINGHAZARDOUS ENVIRONMENT
Risk of explosive atmosphere.
Avoid electrostatic potential, especially on plastic
components. Adapters, isolation valves, or sealing rings thatare not compatible with process gasses will corrode and fail.
This failure may result in gas leaks, fire, explosion, or projectiles.
De-energize all devices before placement or removal. To
prevent corrosion and failure, verify that all components arecompatible. Verify that hazardous materials, atmospheres,and conditions have been removed or that relevant risk
mitigation measures have been implemented.

The connectors to the equipment cannot be connected or disconnected when energized.

Ranger Pro Gateway Mounting
Mounting accessories allow for limited adjustments for either pole or surface mounted
installations. For ease of installation, the gateway with attached mounting flanges can bemounted after the main bracket has been installed. Remember to provide enough clearance
around the main bracket to allow for the gateway to be attached and cables connected.

Pole Mounting
Mount Ranger Pro Gateways to either a vertical or horizontal pole using the supplied mounting
accessories. The mounting main bracket is attached to the pole using the supplied mounting
support bracket and the two M8x120 fasteners and washers as shown in the following figure.

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Figure 3 - 1: Pole mounting

Surface Mounting
For surface mounting, the customer can use an M8 or 5/16" fastener and washer (not supplied)with a minimum length of > 36 mm depending on the surface (see figure above). Ensure that themounting surface is able to support the weight of the gateway as well as any additional strain
applied by the cables connected to the gateway.
Ranger Pro Gateways can also be mounted directly into instrument panels or enclosures using
the supplied mounting accessories.

Figure 3 - 2: Surface mounting

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Outdoor Mounting
When installing outdoors, the gateway should be mounted upright, and the supplied connector
guard must be installed to protect against UV exposure as shown in Figure 4.

Figure 3 - 3: Connector guard installed for protection against UV exposure

Ground Connection
Ranger Pro Gateways must be grounded using a suitably gauged grounding wire connected to
the grounding lug attachment point on the enclosure.

Surge Protection
The following information is intended only as guidelines and does not replace the need for surge
protection assessment and installation by a suitably qualified person. General guidelines forsurge arrester selection and application principles are given in standards such as:ll

IEC 61643-12: Low-voltage surge protective devices - Part 12: Surge protective devices
connected to low-voltage power systems - Selection and application principles.
IEC 61643-22: Low-Voltage Surge Protective Devices - Part 22: Surge Protective Devices
Connected To Telecommunications And Signalling Networks - Selection And Application
Principles.

Refer to your site-specific requirements for selection and installation of surge arresters.

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WARNINGHIGH ENERGY DISCHARGE HAZARDRISK OF PERSONAL INJURY OR EQUIPMENT DAMAGE
Selection and installation of surge protectors as per thesestandards does not completely eliminate the possibility of
personal injury or equipment damage due to lightning or
similar surges, but it does sufficiently protect persons andequipment from the majority of these hazards.

Cabling and equipment are susceptible to induced surges from lightning as well as power
generation equipment. The risk related to each source is different based on installation location.
The purpose of a surge arrester is to protect persons and equipment from electrical surges
induced by lightning, static discharge, or other high-voltage electrical faults.
Surge arresters must be appropriately grounded using dedicated conductors connected
directly to earth ground instead of locally available grounding points as these could be at ahigher potential than a direct earth connection.

Indoor Connection
When equipment and cabling is installed within an enclosed environment, the risk related tolightning is less since enclosures such as buildings would typically have lightning protection
features incorporated by design. However, there are still risks to persons and equipment fromsources of surges within the enclosed environment. Where surges over 1 kV can occur, additional
surge suppressors should be installed on the relevant equipment ports to protect fromsupply-side surges.

Partial Indoor / Outdoor Installation
The same consideration for supply-side surges as in indoor installation are relevant when theequipment is installed within a lightning-protected, enclosed environment and cabling toassociated equipment extends into an area with no direct lightning risk.
Lightning-induced EMP can result in very high current and voltage levels in the system. Where
cabling and associated equipment may be exposed to lightning induced EMP, appropriate surgearresters should be selected and installed at the point where the cabling or associatedequipment enters the protected environment.

Outdoor Installation
When equipment is installed in an area outside of a lightning-protected, enclosed environment
with no direct lightning risk, appropriate surge arresters should be selected and installed
between the equipment and further connected equipment within the protected area andbetween the equipment and any associated equipment outside of the protected area.

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WARNINGAUTHORIZED ANTENNAS ONLY
Do not use unauthorized antennas with this equipment. Only
the specified antennas as outlined are permitted. Approval tooperate the equipment is conditional upon use of authorized
antennas and correct installation.

Antenna Installation

WARNING
PROFESSIONAL ANTENNA INSTALLATION ONLY
The equipment and antenna must be professionally installedin accordance with the requirements specified in thisdocument. See the compliance section for a list of authorized
antennas.

When the equipment is mounted outdoors it must be fixed and mounted on outdoor permanent
structures and the antennas must not be co-located with any other antenna or transmitter
device and have a separation distance of at least 20 cm from all persons.
Depending on the type used, antennae can be connected directly to Ranger Pro Gateways or
can be mounted remotely. Remote antennae can be connected to Ranger Pro Gateways using
the optionally supplied antenna cables. If the antenna or equipment is mounted outside, a surgearrester or multiple surge arresters should be used as appropriate and according to local
regulations.
Self-amalgamating tape must be used to seal the connections between gateways, surgearresters, and antennae.

Plant Network Connection
Ranger Pro Gateways can be connected to the plant network using an appropriate ethernet
cable with the supplied RJ45 cable connector housing or the optional accessory cable suppliedby Bently Nevada. The gateway can be connected to a PoE switch, PoE adapter, or standard
network switch. When connecting to a standard switch, the device must be powered from anexternal power supply.
The RJ45 Ethernet connection uses industry standard wiring connections. Either a standard or
cross-over cable may be used when connecting the device.
You must use only compliant (IEEE 802.3at Type 1) power supply equipment that
support Mode B (or midspan) and injects power on the Ethernet cable spare wire pairs
and not on the data wire pairs.

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When installing the gateway outdoors, you need to provide adequate UV protection for the
network cable connector. This can be done using a suitable enclosure or by mounting the
gateway upright and using the optional network and power cable connection guard.
We recommend using shielded Ethernet cable for outdoor installations or locations with highlevels of electromagnetic interference.

Power Connection
When connected to a standard Ethernet connection, Ranger Pro Gateways require an external
power supply connection using the supplied A-coded M12 field-wireable connector or optional
M12 power-cable accesory.

WARNINGWARNING HAZARDOUS ENVIRONMENTRISK OF EXPLOSIVE ATMOSPHERE
The power over ethernet function may not be utilized in ahazardous atmosphere. Only a suitable DC power supply may
be utilized to power the equipment in a hazardous area.

The power connection also serves as an optional secondary power supply connection whenusing a PoE plant network connection. If needed, use the supplied A-coded M12 field-wireable or
optional M12 power cable accessory to connect to an external power supply to establish aredundant power-supply connection.
A secondary power supply allows for continued operation. Switching between power supplies
causes the gateway to reboot and results in temporary loss of wireless connectivity.
The A-coded M12 connection uses these wiring connections.
Table 3 - 1: Power and Reset Connector Wire Color Guide
M12 Pin

Wire Colour

Description

1

Brown

IO – Reset 1

2

White

V+ (20-57 Vdc, 4 W)

3

Blue

IO – Reset 2

4

Black

V-

The power cable and connector can be used as an alternative to the magnetic
interface to reset the gateway TCP/IP IPv4 address or restore the gateway to factory
default settings.
Using an appropriate tool, the M12 power connector must be tightened to a torque of 0.6 Nm.

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4. Configuration
4.1 User Interface
The Ranger Pro Gateway provides a web-based user interface to configure and monitor all
devices connected to a network. To start managing the wireless field device network, you firstneed to configure the gateway.
In addition, the user interface performs the following tasks.
lll

Network maintenanceDevice configuration and maintenanceOperator activities

Login
You must login to access the gateway functions.

Network
Selecting the Network section displays a device tree, tab control, and property list.
The device tree displays the System Manager, Access Point, and Ranger Pro Field Devices(Sensors and Repeaters).
Depending on the tree entry selected, the tab control and property list displays different
information.

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System Manager
When the System Manger is selected, the tab control displays the Network Health, GCI Stats,
Signal Strength and Event History. The property list displays the Provision, Logging, andOperational Settings.

Figure 4 - 1: System Manager

Network Health
The Network Health tab displays joined Routers, Router + IOs, and IO devices packet transmitted
and lost, reliability of its published process values, and the join count of each device.

GCI Stats
The GCI Stats tab displays external GCI client connections, their respective start times, datatransmitted and received, and number of leases used. GCI client connections are limited to 2
concurrent connections.

Signal Strength
The Signal Strength tab displays all Level one Routers, RouterIOs, and IO devices, as well as theirrespective transmitted and received success and fail count. The respective signal strength andquality are also displayed.

Event History
The Event History tab displays a log of internal events, such as gateway restarts, logins, firmware
updates, and other general events.

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Provision
The Provision settings allow configuration of the Network ID, Join Key, local area network (LAN)settings, and the Tag for the Ranger Pro Gateway device.

Figure 4 - 2: Provision Settings

Logging
The Logging settings change the System Manager level of detail which is recorded in logs fordebugging purposes.

Operational Settings
The Operational Settings contain channel enabling/disabling and the configuration of thenumber of router and IO nodes allowed to join the 1st layer of the mesh (i.e. the 1st hop from theaccess point). The number of Routers and IOs allowed to connect to routers in further hop layers
is also configurable. The maximum number of layers (hops) is also configurable. More routers
result in higher consumption. The recommended maximum number of routers is no more than
30% of all field devices.

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Figure 4 - 3: Operational Settings
Table 4 - 1: Operational Settings Inputs
Setting
Maximum Layers

IO devices per BBR

Description
The number of routing layers between the Back Bone
Router (BBR) and the last child device in the network chain
after network optimization
The maximum number of IO-only devices that canconnect directly to the BBR

Routing Devices per BBR The maximum number of routing enabled devices(including IO routers) that can connect directly to the BBR.

Default
Value
3

50
15

We recommend not exceeding 20 routers per 50 devices.
IO devices per router
Routing devices perrouterChannels

The maximum number of IO only devices that canconnect directly to the parent router
The maximum number of routing enabled devices(including IO routers) that can connect directly to theparent router
The communication channels used by the network
Channels 14, 19, and 22 are set.
Channels 11 and 13 are optional.
Remaining channels can be de-selected as required.

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Access Point
When the Access Point is selected, the tab control displays the Network Health, GCI Stats, Signal
Strength, and Event History. The property list displays the Logging and General Settings.

Figure 4 - 4: Access Point Property Panel Display (right)

Network Health
The Network Health tab displays joined Routers, Router + IOs, and IO data packets transmitted
and lost, reliability of its published process values, and the join count of each device.

GCI Stats
The GCI Stats tab displays external GCI client connections, their respective start times, datatransmitted and received, and number of leases used. GCI client connections are limited to 2
concurrent connections.

Signal Strength
The Signal Strength tab displays all Level one Routers, RouterIOs, and IO devices, as well as theirrespective transmitted and received success and fail count. The respective signal strength andquality is also displayed.

Event History
The Event History tab displays a log of internal events, such as gateway restarts, logins, firmware
updates, and other general events.

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General Settings
The General Settings show read-only details of the access point (shown below as gray fields
with green outlines). The user can name the BBR tag as desired. The user must select the Submit
button to rename the BBR Tag.

Figure 4 - 5: Access Point

Logging
The Logging settings change the access-point level of detail which is recorded in logs fordebugging purposes.

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Field Device
When a field device is selected, the tab control displays the data Trend, Device Join History,
Readings, and Signal Strength. The property list displays the Device Information, Device Restartand Device Role settings.

Figure 4 - 6: Trend Plot Example

Trend
The Trend tab is visible once a field device is selected and displays a plot of selected channels
automatically scaled to the smallest and largest values.

Device Join History
The Device Join History tab display the join states and times of highlighted units.

Readings
The Readings tab displays process value data for each channel in a historical tableformat.

Signal Strength
The Signal Strength tab displays all connected children and parents of a router or just the parentof an IO.

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Device Information
The Device Information settings show the device model, manufacturer, serial number, battery
level, both radio and application firmware versions and address of the highlighted Ranger Pro
field device. The Device Tag name can also be set here.

Figure 4 - 7: Device Information Panel

Device Restart
The Device Restart settings allow a Ranger Pro field device radio (soft restart) or application
processor (restart as provisioned) to be rebooted from the User Interface.

Figure 4 - 8: Device Restart Panel

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Device RoleThe Device Role settings allow a Ranger Pro ISA100 field device to be configured to join as arouter, router + IO, or IO device.

Figure 4 - 9: Device Role Panel

Firmware
When the Firmware section is selected, a tab control displays the Firmware, Devices to Upgrade,
Queue, and Progress information.

Figure 4 - 10: Firmware Tab
The Firmware tab is used to upload two different kinds of firmware for Over the Air (OTA)
upgrading of Ranger Pro field device radios and application processors.

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Figure 4 - 11: Firmware Upload Tab Pop Up

Devices to Upgrade
The Devices to Upgrade tab is used to initiate uploads to selected field devices.

Figure 4 - 12: Devices to Upgrade Tab

Progress
The Progress tab is used to observe overall progression levels of upgrades.

Maintenance
When the Maintenance section is selected, a tab control displays the Export Logs, Save/Restore,
Set Time, Software Upgrading, Modbus, Change Password, and Restart functions.

Export Logs
Use the Export Logs tab to archive and encrypt logs for debugging of problems when requested
by support technicians. This takes a couple of minutes to complete.

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Save / Restore
Save / Restore allows the backing up or restoration of the configuration of the device.

Set Time
The Set Time function allows the Ranger Pro Gateway time to be set manually or to the host timeand date in the relevant UTC zone.
By setting the time to the host time and date, the time is adjusted to the host time without the
UTC offset.
For example, if the host indicates a time of 14:30 (UTC+8), the gateway time will be set to 06:30(UTC). The time must be manually adjusted to include the UTC offset for the gateway to reflect
the host time.
We recommend using UTC time. When setting the time to include the UTC offset, ensure that all
related system times are adjusted to reflect the same UTC offset.

Figure 4 - 13: Set Time Tab

Software Upgrading
Software Upgrading allows the selection of a software file to upgrade the gateway. On selection,a dialog box will appear to allow selection of the software file. On submit, the file will be checked
and a confirmation dialog box will appear.

Modbus Settings
The Modbus tab allows process values to be published using the MODBUS protocol on port 502.

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Figure 4 - 14: Modbus Tab
To use the Modbus TCP protocol to output sensor static data:
1. Modify the Ranger Pro Gateway Modbus settings:
a. Create a new Modbus configuration file to upload the file to the gateway using a text
editor.
b. Save the file to be uploaded as modbus_gw.ini.

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c. Edit the file:[INPUT_REGISTERS][HOLDING_REGISTERS]REGISTER = 200,2,0134880000010041,2,3,1,0,0,0,0
REGISTER = 202,2,0134880000010041,2,4,1,0,0,0,0
REGISTER = 204,2,0134880000010041,2,5,1,0,0,0,0
REGISTER = ….

Where REGISTER = AAA,B,MMMMMMMMMMMMMMMM,C,D,E,F,G,H,I :a. Navigate to the Maintenance section and select the Modbus tab.
b. Select Upload Modbus File and browse to the relevant Modbus configuration file.
c. Click on OK to upload the file.
d. After the upload is complete, click on Activate Modbus to apply the configuration.
For more details about TSAP ID, Object ID, Attribute ID, Index 1, and Index 2
values, see the following table or Ranger Pro User Guide.
e. The current Modbus configuration file can be downloaded by clicking on Download.
Table 4 - 2: Modbus Definitions and Settings
Location

Description

Setting

AAA

Offset from the first Modbus
Holding Register
Modbus initial register address is 200(increments by B)

B

Data Size (word count)MM...

EUI 64 Device ID

C

Reserved (2)TSAP is the device application processor
object ID for accessing process values.

TSAP ID

TSAP (2) is the only supported
application object.

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Location

Description

Setting
Object ID refers to internal AIO objects.

D

Object IDo

3: temperatureo4: Z accelerationo

5: Z velocityo6: peakdemodo

7: Y acclerationo

8: Y velocityo9: X accelerationo

10: X velocity

Attribute ID referes to the AIO attributes.
E

Attribute ID

Attribute ID (1) is the Process Variable(PV) and the only value supported.

F

Index 1

Reserved (0)G

Index 2

Reserved (0)H

Method ID

Reserved (0)I

Status Byte Type

Status byte (0).

Change Password
The Change Password function allows the user to change the Ranger Pro Gateway password.
Currently the Ranger Pro Gateway only supports one user (the admin user) with access to all
operations on the Ranger Pro Gateway.

RestartThe soft restart allows a software restart to be initiated on the gateway. It is a faster option forreinitialization of the gateway. The Power Cycle option will reinitialize the hardware of thegateway and will reliably restore the device to a well-initialized state.

LogoutOnce a user has completed any configuration or validation of the network using the Ranger Pro
Gateway, they should use the Logout function to prevent unauthorized changes to the system.

4.2 Configure Gateways
We recommend performing basic configuration of Ranger Pro Gateway in an indoor equipment
room or a similar environment before installation in the field.

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This includes:
l

l
l
l
l

Device web interface password (recommended; default username = admin; default
password = Admin#1!)
TCP/IP IPv4 Address (default = 192.168.1.1)
ISA100 wireless Network ID (default = 5)
ISA100 wireless network Join Key (default = 00102030405060708090A0B0C0D0E0F0)
Device Tag (optional; default = Gateway)

To configure these settings:
1. Use a PoE cable to connect the Ranger Pro Gateway to a PoE adapter or network switch.
Refer to the Plant Network Connection section for additional information.
2. (Optional) Connect an external supply using the auxiliary power cable. For details, see
Configuration.
3. Connect to the Ranger Pro Gateway web interface using a host PC connected to the PoE
adapter or network switch.
4. Set the host PC IPv4 address and subnet mask to a value within the Ranger Pro Gateway
default IP address range and subnet.
5. Use a web browser and visit http://192.168.1.1.
Keep connector protection caps in place to prevent exposure to contaminants forconnections not used during configuration or installation.

Set Password
For security purposes, we recommend you change the password for the Ranger Pro Gateway
web interface.
To change the password:lSelect Maintenance > Change Password tab.

Set IPv4 TCP/IP Address
To prevent plant network conflicts, we recommend you change the Ranger Pro Gateway IPv4
TCP/IP address.
To change the TCP/IP address:lll

Select Network > System Manager.
Expand the System Manager Provision.
Change the IPv4 Address, Gateway (Default Gateway) and Mask (Subnet Mask) values as
required.

Have your plant network administrator allocate a dedicated static IPv4 plant network address or
ensure that you assign an unused TCP/IP IPv4 address.

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Set Network ID
To prevent wireless network conflicts, we recommend you change the Ranger Pro Gateway
device network ID.
To change the device network ID:
1. Select Network > System Manager.
2. Expand the System Manager Provision.
3. Change the Network ID as required.
You must use an unused ISA100 network ID. Consult with your plant ISA100 wireless network
administrator as needed.

Set Join Key (ISA100)
For security purposes, we recommend you change the Ranger Pro Gateway join key.
To change the join key:
1. Select Network > System Manager.
2. Expand the System Manager Provision.
3. Change the Join Key as required.

4.3 Provision Field Devices (ISA100)
The Ranger Pro Gateway does not currently support OTA provisioning. Ranger Pro configuration
software is able to manually provision compatible Ranger Pro ISA100 field devices. Refer to theRanger Pro User Guide (125M6113).
Before deploying Ranger Pro ISA100 field devices, we recommend you provision each device tojoin your network. Depending on the number of field devices and their current sleep state,provisioning can take up to several hours.
When you provision the device, you:ll

Set the network ID to match the gateway network ID.
Set the network join key to match the gateway network join key.

4.4 Configure Field Devices
Once Ranger Pro field devices have joined the network, they can be configured using the Ranger
Pro Gateway web interface.
You can configure these options:llTag (up to 16 Characters)
Role (IO (Default), Router and Router IO) (ISA100)

To configure device Tag:

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Select Network > relevant device in the device list.
Expand the Device Information.
Change the Device Tag as required.

To configure device Role(ISA100):lllSelect Network > [device name].
Expand the Device Role.
Change the Device Role as required.

To implement changes, you must reboot the devices. For details, see Reboot Field Devices on
page 46.

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5. Verification
5.1 Verify Network Connectivity
Ranger Pro Gateways can send data or commands to, and receive data from, Ranger Pro fielddevices over a wireless network. Information such as Data on Demand (DoD), configuration
change requests, and vibration and temperature data, is transfered between the gateway andthe client through the ISA100 General Client Interface (GCI). Data received by the gateway canalso be published by Modbus.
To send data or commands or collect data using the GCI, the user must have installed therelevant versions of Bently Nevada System 1 Software and the Ranger Pro Core plugin.
Furthermore, dynamic data is only sent to the user using GCI.
Refer to the Ranger Pro User Guide (document 125M6113) for more information regarding
configuring and verifying Ranger Pro field device network connectivity.

Verify Network Joining
To verify that your field devices have joined your network, use the Ranger Pro Gateway web
interface. It can take several hours for many Ranger Pro field devices to join your network.
If a provisioned field device fails to join your network after several hours, try these options:

Verify / Reboot the Ranger Pro Device
l

l

l

l

Reboot the Ranger Pro field device. This increases how often the device attempts to join
the network. Refer to the Ranger Pro User Guide (document 125M6113) for more information.
Verify that the device is correctly provisioned. ISA100 field devices must be in a provisioned
state with the correct Network ID and join key to join the network.
Verify the device's network connection. Dismount the device from the machine andposition it closer to the relevant Ranger Pro Gateway.
Improve the device's radio frequency communication by reorienting the device's axis
relative to the gateway. Optimal RF communication occurs when the device's x-axis is in
the horizontal plane." (See the Ranger Pro User Guide, 125M6113, for more details).

Add a Routing Device (ISA100)
l

l

l
l

In areas that have weak RF coverage (for example, where RSSI < -78 dB), configure a
Ranger Pro ISA100 field device to enable routing or, preferably, add a Ranger Pro ISA100
repeater.
Use the Ranger Pro Gateway web interface to verify, and if necessary, enable the routerfunction of each ISA100 field device.
Verify that each Ranger Pro field device has a good network connection.
Remember to stay within the recommended number of hops per device (4 hops).

Remember that using an ISA100 sensor as a router decreases its battery life.

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Ranger Pro Gateway device managers limit the number of field devices connected to thegateway. This could be any combination of IO, Router, or Router IO devices up to a total of 50
devices. Up to 9 child devices may connect to each router enabled device. The maximum
number of hops between the Ranger Pro Gateway and a Ranger Pro field device should be
limited to 4.

Move the Device or Gateway
Relocating a field device or reorienting its axis or orientation relative to the gateway as little as 6
cm (2 1/3 inch), or one-half of a 2.4 GHz wavelength, may improve signal strength.

Change Gateway
Change the gateway deployment by using the authorized 6dBi higher gain antenna on thegateway. Verify that the resulting narrowly focused radio frequency distribution pattern meets
your needs. You can also add additional gateways.

Verify Signal Strength
Check that the devices' signal strength and packet error rate are within guidelines. Use yourRanger Pro Gateway web interface to monitor device signal strength and packet error rates.
Signal strength (RSSI) should be above -85 dBm, and preferably above -78 dBm.

Validate Device Data
Using the Ranger Pro Gateway device-manager web-interface, verify the publication status andthat the measurements are displayed in the Readings tab.
Icon

StatusDescription

Wireless signal icon with across

Not Joined

Device is not visible to the network.
It may be out of range, is restarting,or is off.

Wireless Signal Icon

Joining

Device is busy negotiating to join
the network.

Bold Wireless Signal Icon

JoinedDevice joined and configuring.

Wireless Signal Icon with acheck markJoined andPublishing

Device configured and publishing
PV data.

Initial publication of measurements may take some time after devices have joined the
network. After the initial period, during which the network is forming, measurements will
be published at 1-minute intervals.
Use the data trend tab after selecting a Ranger Pro sensor in the device tree to view a history of
the selected parameters.

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Figure 5 - 1: Ranger Pro Trend Data

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5.2 Modbus Register Values
The Ranger Pro Gateway can output Ranger Pro sensor static data (trended variables) using the
Modbus TCP protocol.
Use any Modbus tool to connect with the Ranger Pro Gateway through port 502. Check the Input
Register Values as listed in the gateway user interface Modbus tab.

Figure 5 - 2: Modbus Input Register Values Example

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6. MaintenanceRanger Pro Gateways need minimal maintenance. If a device fails, it may be due toenvironmental damage, or even a blocked wireless connection.

6.1 System Time Backup Power Battery
Ranger Pro Gateways use a Lithium coin-sized batter to keep the real-time clock and radio
oscillator running when the gateway does not have power from the PoE or external power
connector.
The battery should be replaced if the Ranger Pro Gateway time keeps resetting to the same
incorrect date and time after power loss.
Install only approved CR2032 Lithium batteries. For details and ordering information,
see the Ranger Pro Gateway datasheet (document 157M8584).

6.2 Clean and Inspect Devices
Use a damp cloth to clean the exterior of the Ranger Pro Gateway in potentially hazardous
environments.

WARNINGWARNING HAZARDOUS ENVIRONMENTRISK OF EXPLOSIVE ATMOSPHERE
A static hazard may exist on the equipment as a result of thenon-metallic coating. The equipment shall only be cleaned
with a damp cloth when deployed in a hazardous area.

Before cleaning or inspecting Ranger Pro Gateways device in a potentially hazardous
environment, verify that hazardous materials, atmospheres, and conditions have been removed.

Clean the Exterior
When cleaning a Ranger Pro Gateway in an equipment room or a similar environment:ll

Use a clean, dry, non-abrasive, anti-static cloth to clean the exterior. Do not use solvents orsolutions.
To remove deposits from the exterior of the sensor, use an electronic contact or switch
cleaner.

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Open the Device
Before opening the device, de-energise the cables and remove the device from thefield and operating environment. Open the casing by loosening and partially removing
the captive screws on one of the hinges and completely removing the captive screws
on the other hinge.

Clean the Interior
Clean the interior using a clean, dry, anti-static cloth.

Inspect the Device Casing
The device casing is made of anodised Aluminum and is epoxy-powder coated. Inspect the:llll

Aluminum device casing for damage or oxidation.
Lithium battery and terminal springs. Look for chemical corrosion or deposits.
Antenna N-Type connector for soiling or oxidation.
Power M12 and network RJ45 connectors for soiling or damage to the seals.

Inspect the Lid Seal
The device uses a continuous seal to protect the unit against dust and moisture ingress. The seal
maintains the device’s dust and water-resistant IP rating.
Inspect the seal:llVerify that the seal is free from dust and debris.
To remove dust and dirt, use a clean, dry cloth.

Inspect the Battery
Inspect the battery before removing it. Look for:llll

Swelling or deformation.
Indentations or lifting of battery terminals.
Moisture or liquid on the battery surface.
Chemical corrosion or deposits on the battery terminals.

CAUTION
EQUIPMENT DAMAGE
Do not use a device with a damaged enclosure or Lithium
battery. Using a damaged device may further damage thedevice, cause it to fail, or in hazardous locations cause otherunintended consequences.

If a battery has leaked, do not touch the corrosive electrolyte.

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If the battery is damaged or is leaking, follow your site’s hazardous materials handlingprocedures.

Replace the battery
We recommend that you replace Ranger Pro Gateway batteries in an indoor equipment room ora similar environment. Do not replace batteries in a hazardous area. Use only approved battery
types described in the relevant Ranger Pro Gateway datasheet.
To dispose of used or partially expended batteries, follow your on-site or locally acceptedhazardous materials handling procedures.

Close the Device
To close the device:
1. Ensure that the Ranger Pro Gateway lid seal is clean before closing it.
2. Align and fasten the captive screws into the hinges using a cross-tightening technique(do not tighten both screws on one side while leaving both screws on the other side loose).

DO NOT over-tighten the captive screws as this may compromise the lid seal. Fasten
captive screws to a torque of 6 Nm.

6.3 Update Gateway Software
You may on rare occasions need to update the Ranger Pro Gateway software. Request or
download software updates from Bently Nevada technical support. You can update Ranger Pro
Gateway software using the web-interface.
To update gateway firmware:
1. Use your browser to navigate to the IP address of your Ranger Pro Gateway and login.
2. Select Maintenance > Software Upgrading tab.
3. Click on the Upload file area to browse to and select the relevant gateway software file.
4. Wait for the upload to complete.
5. Click Upgrade! The upgrade is completed.
Click on Remove Files to remove all uploaded software files before uploading new files.

6.4 Reset Gateway
The Ranger Pro Gateway can be reset using the web-interface or using the power connector if in
a non-hazardous environment.

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To reset the gateway:
1. Navigate to Maintenance.
2. Select the Restart menu item.
3. Select Soft Restart or Power Cycle.

IPv4 Address ResetTo reset the Ranger Pro Gateway IPv4 address using a magnet:
1. Place a magnet against the magnet icon located on the Ranger Pro Gateway until thestatus indicator starts flashing between green and amber.
2. Hold the magnet in position for approximately 5 seconds.
3. The status indicator should start flashing between amber and red indicating that the IPv4
address has been reset to factory default (192.168.1.1).
4. Remove the magnet.
To reset the Ranger Pro Gateway IPv4 address by using the A-coded M12 auxiliary power
connector:
1. If in a non-hazardous environment, connect pin 2 to pin 3 (white to blue wire) until thestatus indicator starts flashing between green and amber.
2. Maintain the connection for approximately 5 seconds.
3. The status indicator should start flashing between amber and red indicating that the IPv4
address has been reset to factory default (192.168.1.1).
Remove the magnet or auxiliary power reset connection within 10 seconds of starting
the process to prevent the device from entering the factory default restore process.

6.5 Restore Factory Defaults
To use a magnet to restore the gateway to the factory default settings:
1. Place a magnet against the dot icon located on the front label of the Ranger Pro Gateway
until the status indicator starts flashing between green and amber.
2. Hold the magnet in place for approximately 15 seconds while the status indicator starts
flashing between amber and red and then changes to a steady red. This begins thefactory default restoration process.
3. After a few minutes the TCP/IP IPv4 address will be reset to factory default(192.168.1.1), all user configurations will revert to the factory default and device software
will be reverted to the factory installed version.
Alternatively, if in a non-hazardous environment, use the auxiliary power connection reset option
by connecting pin 2 to pin 3 (white to blue wire) until the status indicator starts flashing between
amber and red. Remove the connection after 15 seconds.

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The factory default restore cannot be undone.

6.6 Update Field Device Firmware
You may on rare occasions need to update Ranger Pro field device firmware. Request or
download firmware updates from Bently Nevada. You can update firmware using the Ranger Pro
Gateway web-interface.
To update field device firmware:
1. Navigate to the Firmware section.
2. Click Upload to upload new device firmware to be uploaded OTA to devices.
3. Click Browse to select the firmware binary file, then choose Device Radio or Device
Application from Firmware Type.
4. Enter the firmware Version and description.
5. Click OK.
6. Navigate to Devices to Upgrade and select Device Radio or Device Application forrespective firmware updates. The Topology field shows the chain of the devices in the
network and each 4 digit entry to the left of the 4 digits representing the device in the
chain represents a parent of the device.

Figure 6 - 1: Devices to Upgrade Tab
7. Select the device(s) to upgrade and click Execute. If multiple devices are selected, thedevice upgrades are optimised by an upgrade scheduler.
8. Select the appropriate Firmware and click OK.
9. The Radio Status field displays the upgrade status and is updated by the upgrade
scheduler.
10. Navigate to Queue to view detailed upgrade status information.
oPending, awaiting the next retry.

oActive, the active progress can be viewed on the Progress tab.

oFail, the maximum allowed number of retries has been reached.

oSuccess, the upgrade has succeeded.

oCancelling, the scheduler is in the process of cancelling an upgrade.

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oCancelled, the user cancelled the upgrade.

oRequest Pending, Request Cancelled are scheduler internal states and willautomatically progress to Pending or Cancelling.

11. Navigate to Progress to observe active OTA upgrade attempts in progress.

6.7 Reboot Field Devices
Ranger Pro field devices can be rebooted by navigating to the Network section and selecting
the device of interest, opening the Device Reset accordion, then select from warm restart or
restart as provisioned.

6.8 Harden the System
The security risk to your network when using Ranger Pro Gateways is like that of any distributed
control system or industrial control system. You need to take all reasonable steps to properly
secure these devices.
At a minimum, to secure Ranger Pro Gateways:llll

Install on secure networks due to unencrypted communications.
Use unique, strong passwords for all devices.
Provide adequate phyical security to prevent unathorized access.
Verify that the latest software is installed on all devices.

The gateway only has one user role. To prevent unauthorized changes, limit access to systems
connected to the gateway.

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