Assembly Type
ABSOLUTE Linear Scale
ABS AT1123

User's Manual- Instructions for use Read this User's Manual thoroughly before operating
the instrument. After reading, retain it close at hand for
future reference.
This English language version of the User's Manualcontains the original instructions.
No. 99MBE095B3
Date of publication: July 1, 2021 (1)*99MBE095B3*

 Correspondence of product names and model numbers
Product name
Assembly Type
ABSOLUTE Linear Scale

Model number
ABS AT1123

 Notice regarding this documenty Mitutoyo Corporation assumes no responsibilities for any damage to the instrument, caused by its
use not conforming to the procedure described in this User's Manual.
y Upon loan or transfer of this instrument, be sure to attach this User's Manual to the instrument.
y In the event of loss or damage to this manual, immediately contact the agent where you purchased
the product or a Mitutoyo sales office.
y Before operation of the instrument, thoroughly read this manual to comprehend its contents.
y Particularly, for full understanding of information, carefully read "Safety Precautions" and"Precautions for Use" at the outset of this manual before using the instrument.
y The contents in this manual are based on the information current as of July, 2021.
y No part or whole of this manual may be transmitted or reproduced by any means without priorwritten permission of Mitutoyo Corporation.
y The corporation, organization and product names that appear in this manual are their trademarks
or registered trademarks.
©2017-2021 Mitutoyo Corporation. All rights reserved.

No. 99MBE095B

CONVENTIONS USED IN THIS MANUAL
Conventions used in Mitutoyo's User's Manual are roughly divided into three types (safety reminders,prohibited and mandatory actions, and referential information and locations). Moreover, these safety
symbols include general warnings and specific warnings. Specific warning symbols are provided withconcrete pictograms inside of them.

 Safety reminder conventions and wording warning against potential hazards
an immediately hazardous situation which, if not avoidDANGER Indicatesed, will result in serious injury or death.
a potentially hazardous situation which, if not avoided,
WARNING Indicates
could result in serious injury or death.

Generala potentially hazardous situation which, if not avoided,
CAUTION Indicates
may result in minor injury.

NOTICE

Indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
Alerts the user to a specific hazardous situation that means "Caution, risk of electric shock".

Specific Conventions and wording indicating prohibited and mandatory actions
Indicates concrete information about prohibited actions.

GeneralIndicates concrete information about mandatory actions.

Specific

Indicates that grounding needs to be implemented.

 Conventions and wording indicating referential information or referential
locations
Tips

Indicates referential information such as that for when the operating methods and procedures which
are printed in these sentences are to be applied to specific conditions.
Indicates referential locations if there is information that should be referred to in this document or an
extraneous manual.
E.g.: For further details on, refer to"1.2 Appellation and Functions of Each Part" on page 2.

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No. 99MBE095B

Safety Precautions
Observe the following descriptions to make full use of the performance of this product:

CAUTION• Read this User's Manual thoroughly before operating the instrument.
• Before connecting this product to the main unit of the system, make sure that the power for the control unit isturned off.
• To maintain the shielding effect, tighten firmly the screws of the connectors of each connecting cable. Also,
to prevent defective contacts, do not touch the connecting terminals of the connectors with bare hands.

Electromagnetic Compatibility (EMC)
This product complies with the EMC Directive and the UK Electromagnetic Compatibility Regulations;however, if this receives electromagnetic interference that exceeds these requirements, it will be out of
warranty and require appropriate measures.
This product is an industrial product, and is not intended to be used in residential environment. If thisproduct is used in residential environment, this product may cause electromagnetic interference withother instruments. In such a case, it is required to take appropriate measures for preventing suchelectromagnetic interference.

Required Environment for Installation

 Vibration
To install this product unit in a machine, select a location where there is as little vibration as possible.
If this product is used for an extended period of time in a location where there is a substantial amountof vibration, the built-in precision parts may be damaged, thereby adversely influencing the performance of this product.

 Shock, dust, water/oil protection
To protect the scale unit from being directly exposed to machining oil and chips, or from being
bumped by a workpiece, etc., prepare a cover that protects the entire scale unit.

 Ambient temperature and humidity
This product should be operated in an environment where the temperature is between 0°C and 50 °C
and where the relative humidity is between 20 and 80 % RH. Do not use this product in a place where
sudden changes in temperature or humidity are observed.

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No. 99MBE095B

Export Control ComplianceThis product falls into the Catch-All-Controlled Goods and/or Catch-All-Controlled Technologies (including Programs) under Category 16 of Appended Table 1 of Export Trade Control Order or under
Category 16 of Appended Table of Foreign Exchange Control Order, based on Foreign Exchange andForeign Trade Law of Japan.
If you intend to re-export the product from a country other than Japan, re-selling the product in acountry other than Japan, or re-providing the technology (including program), you shall observe theregulations of your country.

Notes on Export to European Countries
When you intend exporting of this product to any of the European countries, it may be required to provide User's Manual(s) in English and Declaration of Conformity in English (in some cases, the official
language of the country to be exproted). For detailed information, please contact Mitutoyo in advance.

Disposal of Products outside the European Countries
Please follow the official instruction in each community and country.

Disposal of Old Electrical & Electronic Equipment (Applicable in the European Countries with Separate Collection
Systems)
This symbol on the product or on its packaging is based on WEEE Directive (Directive on
Waste Electrical and Electronic Equipment), and this symbol indicates that this product shall not
be treated as household waste.
To reduce the environmental impact and minimize the volume of landfills, please cooperate inreuse and recycle.
For how to dispose of the product, please contact the agent where you purchased the productor a Mitutoyo sales office.

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No. 99MBE095B

China RoHS Compliance Information
This product meets China RoHS requirements. See the table below.
产品中有害物质的名称及含量部件名称本体电气设备部分
配件

铅
(Pb)
○
×
○

汞
(Hg)
○
○
○

镉
(Cd)
○
○
○

有害物质
六价铬
(Cr(VI))
○
○
○

多溴联苯
(PBB)
○
○
○

多溴二苯醚
(PBDE)○○○

本表格依据 SJ/T 11364 的规定编制。
○：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
×：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

10

环保使用期限标识是根据《电器电子产品有害物质限制使用管理办法》以及《电子电气产品有害物
质限制使用标识要求(SJ/T11364-2014)》制定的,适用于中国境内销售的电子电气产品的标识。
电器电子产品只要按照安全及使用说明内容在正常使用情况下,从生产日期算起,在此期限内产品
中含有的有毒有害物质不致发生外泄或突变,不致对环境造成严重污染或对其人身、财产造成严重损害。
产品使用后,要废弃在环保使用年限内或者刚到年限的产品,请根据国家标准采取适当的方法进行
处置。
另外,此期限不同于质量/功能的保证期限。

iv

No. 99MBE095B

Warranty
This product has been manufactured under strict quality management, but should it develop problems
within one year of the date of purchase in normal use, repair shall be performed free of charge.
Please contact the agent where you purchased the product or a Mitutoyo sales office ("SERVICENETWORK" on page App-1). This warranty, however, shall not affect any provisions of the Mitutoyo
Software End User License Agreement.
If this product fails or is damaged for any of the following reasons, it will be subject to a repair charge,
even if it is still under warranty.
y Failure or damage owing to fair wear and teary Failure or damage owing to inappropriate handling, maintenance or repair, or to unauthorized modificationy Failure or damage owing to transport, dropping, or relocation of the instrument after purchasey Failure or damage owing to fire, salt, gas, abnormal voltage, lightning surge, or natural disastery Failure or damage owing to use in combination with hardware or software other than those designated or permitted by Mitutoyo
y Failure or damage owing to use in ultra-hazardous activities
This warranty is effective only where the instrument is properly installed and operated in conformancewith the instructions in this manual within the original country of the installation.
EXCEPT AS SPECIFIED IN THIS WARRANTY, ALL EXPRESS OR IMPLIED CONDITIONS, REPRESENTATIONS, AND WARRANTIES OF ANY NATURE WHATSOEVER INCLUDING, WITHOUT
LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULARPURPOSE, NONINFRINGEMENT OR WARRANTY ARISING FROM A COURSE OF DEALING, USAGE, OR TRADE PRACTICE, ARE HEREBY EXCLUDED TO THE MAXIMUM EXTENT ALLOWEDBY APPLICABLE LAW.
You assume all responsibility for all results arising out of its selection of this product to achieve its
intended results.

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No. 99MBE095B

Disclaimer
IN NO EVENT WILL MITUTOYO, ITS AFFILIATED AND RELATED COMPANIES AND SUPPLIERSBE LIABLE FOR ANY LOST REVENUE, PROFIT, OR DATA, OR FOR SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL, INCIDENTAL, OR PUNITIVE DAMAGES HOWEVER CAUSED AND
REGARDLESS OF THE THEORY OF LIABILITY ARISING OUT OF THE USE OF OR INABILITY TO
USE THIS PRODUCT EVEN IF MITUTOYO OR ITS AFFILIATED AND RELATED COMPANIES AND/OR SUPPLIERS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
If, notwithstanding the foregoing, Mitutoyo is found to be liable to you for any damage or loss whicharises out of or is in any way connected with use of this product by you, in no event shall Mitutoyo's
and/or its affiliated and related companies' and suppliers' liability to you, whether in contract, tort (including negligence), or otherwise, exceed the price paid by you for the product only.
The foregoing limitations shall apply even if the above-stated warranty fails in its essential purpose.
BECAUSE SOME COUNTRIES, STATES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION
OR THE LIMITATION OF LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, IN
SUCH COUNTRIES, STATES OR JURISDICTIONS, MITUTOYO'S LIABILITY SHALL BE LIMITEDTO THE EXTENT PERMITTED BY LAW.

vi

No. 99MBE095B

Contents
CONVENTIONS USED IN THIS MANUAL…………………………………………………… i
Safety Precautions……………………………………………………………………………… ii
Electromagnetic Compatibility (EMC)……………………………………………………… ii
Required Environment for Installation……………………………………………………… ii
Export Control Compliance…………………………………………………………………… iii
Notes on Export to European Countries…………………………………………………… iii
Disposal of Products outside the European Countries…………………………………… iii
Disposal of Old Electrical & Electronic Equipment (Applicable in the European
Countries with Separate Collection Systems)……………………………………………… iii
China RoHS Compliance Information………………………………………………………… iv
Warranty…………………………………………………………………………………………… v
Disclaimer………………………………………………………………………………………… vi
Contents……………………………………………………………………………………………vii
1

2

Outline………………………………………………………………………………………… 1
1.1

Features………………………………………………………………………………… 1

1.2

Appellation and Functions of Each Part…………………………………………… 2

1.3

The Flow of Main Tasks……………………………………………………………… 3

Setup for Mounting………………………………………………………………………… 5
2.1

Checking the Equipment Model……………………………………………………… 5

2.2

Checking the Scale Unit and the Supplied Accessories…………………………… 6

2.3

Preparing the Signal Cable…………………………………………………………… 7

2.4

3

2.3.1

Configuration of the Signal Cable…………………………………………………………… 7

2.3.2

Bend Radius of the Signal Cable…………………………………………………………… 9

Precautions on Mounting Design of Scale Unit……………………………………10
2.4.1

Datum Point Position for the Length Variation and ABS Origin Point…………………… 10

2.4.2

Counting Direction…………………………………………………………………………… 10

2.4.3

Checking the Maximum Travel Distance and Effective Length…………………………… 11

2.4.4

Scale Main Unit Mounting Directions and Cover Preparations…………………………… 12

2.4.5

Precautions on Designing the Mounting Surface………………………………………… 14

Mounting onto the Machine………………………………………………………………15
3.1

Procedure for Mounting onto the Machine…………………………………………15

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No. 99MBE095B

3.2

3.3

Mounting the Scale Main Unit and Adjusting the Position…………………………15
3.2.1

Checking the Mounting Surface, etc.……………………………………………………… 15

3.2.2

Mounting the Scale Main Unit………………………………………………………………… 16

Mounting the Detector Head and Adjusting the Position…………………………19
3.3.1

3.4

4

Mounting the Detector Head………………………………………………………………… 19

Connecting and Fixing the Signal Cable……………………………………………24
3.4.1

Cable Connection and Operation Check……………………………………………………24

3.4.2

Connecting the Signal Cable…………………………………………………………………25

3.4.3

Precautions on Fixing the Cables……………………………………………………………27

Specifications………………………………………………………………………………29
4.1

Specifications…………………………………………………………………………29

4.2

Signal Cable Specifications…………………………………………………………30
4.2.1

Output Signal……………………………………………………………………………………30

4.2.2

Cable Dimensions……………………………………………………………………………… 31

4.3

System Configuration (Example)……………………………………………………32

4.4

Alarm Detection Function……………………………………………………………33

4.5

4.6

4.4.1

Alarm Detection Function……………………………………………………………………33

4.4.2

Alarm Code Content……………………………………………………………………………34

Air Purging………………………………………………………………………………35
4.5.1

Air Flow Supplied to the Scale………………………………………………………………35

4.5.2

Recommended Air Supply Devices…………………………………………………………35

4.5.3

Connection………………………………………………………………………………………37

External View and Dimensional Drawings of the Scale Main Unit………………38
4.6.1

External View and Dimensional Drawings…………………………………………………38

4.6.2

Dimensional Table……………………………………………………………………………40

5

Troubleshooting……………………………………………………………………………41

6

Appendix………………………………………………………………………………………43
6.1

Quantity of the Supplied Accessories for Mounting………………………………43

SERVICE NETWORK……………………………………………………………………… App-1

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No. 99MBE095B

1 Outline

1

Outline1.1

FeaturesThis chapter describes the features of this product, appellations and functions of each part,and the flow of the main tasks to use this product.

The linear scale will output a moving amount and displacement as digital amounts based on a linear
scale graduated in certain fixed pitches.
This can precisely measure moving amounts of various instruments including electronic/semiconductor manufacturing units and machine tools.
This product is an absolute linear scale which utilizes superior electromagnetic induction resistance tothe environment.
This product measures all position coordinates from the fixed origin regardless of coordinates measured just before the measurement.
Also, this product does not require an origin return step at the starting time of work or during a power
failure, and does not require batteries for backup, which will contribute much labor saving.
Moreover, this product has excellent dustproof/waterproof performance, which makes it possible foryou to use this product in harsh environments where chips or cutting oil occur.
We provide more than one type of product with different appearances or sizes depending on theeffective length.

1

No. 99MBE095B

1 Outline

1.2

Appellation and Functions of Each Part

We call this product the "scale unit" generically. The scale unit is composed of the scale main unit andthe detector head.
The following is the explanation as to appellation and functions of each part.

⑤

④
②
①

⑤

③

⑥
① Scale unit
② Scale main unit
③ Detector head
④ Full-fixing part

⑤ Elastic fixing parts⑥ Signal cable (option)

The generic appellation of this product. Indicates the state that the detector head has been mounted on the scale main unit.
Represents the linear scale's main unit.
The part to detect a measurement point.
The datum position for length variation due to changes in temperature(reference point for the scale’s mechanical expansions and contractions
due to changes in temperature). The point to be fixed first during installation onto the machine main unit.
The point to be fixed later during installation onto the machine main unit.
The cable to connect this product and the connection destination controller. You can connect the signal cable to either left or right side of thedetector head.

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No. 99MBE095B

1 Outline

1.3

The Flow of Main Tasks

The following chart shows the flow of preliminary preparation and installation onto the machine main
unit as tasks to use this product.

 Preliminary preparation
Designing the Mounting Surface of
the Scale Unit

"2.4 Precautions on Mounting Design of Scale Unit"

Opening the Package

Checking the Components andthe Supplied Accessories

Preparing the Signal Cable"2.2 Checking the Scale Unit and the Supplied Accessories""2.3 Preparing the Signal Cable"

 Installation onto the machine
Mounting the Scale Main Unit andAdjusting the Position"3.2 Mounting the Scale Main Unit and Adjusting the Position"

Mounting the Detector Head andAdjusting the Position"3.3 Mounting the Detector Head and Adjusting the Position"

Connecting and Fixing the
Signal Cable"3.4 Connecting and Fixing the Signal Cable"

3

No. 99MBE095B

1 Outline

MEMO

4

No. 99MBE095B

2 Setup for Mounting

2

Setup for Mounting

2.1

Checking the Equipment Model

This chapter describes the preliminary preparation for mounting this product onto the machine.

This document describes the models configured as shown below.
First, be sure to check which model will be used.

ABS AT112 3－ □□□□

Effective length
Minimum resolution
3 : 0.05 (μm)
Interface specifications
2. Siemens AG: DRIVE-CLiQ Interface

z Interface specifications and model
Siemens AG

Applicable system
DRIVE-CLiQ interface

Scale model
ABS AT1123

y DRIVE-CLiQ Interface Specifications
AT1123 supports the Siemens SINAMICS/SINUMERIK system.
The following software versions are supported:y SINAMICS S120 and SINUMERIK series:y SINAMICS S120 - V4.4 HF4 (04.40.23.15) or above for angular and linear encoders without "functional safety".
y SINUMERIK 840D sl - V4.4 SP1 HF3 (04.04.01.03.005) or above for angular and linear encoders
without "functional safety".
y More information on DRIVE-CLiQ interface authentication and connecting cables can be found byvisiting the URL below.
y S120 Commissioning Manual
http://support.automation.siemens.com/WW/llisapi.dll/csfetch/68043633/IH1_
012013_eng_en-US.pdf?func=cslib.csFetch&nodeid=68043641&forcedownload=truey MOTION-CONNECT DRIVE-CLiQ cables with M12 connector for direct measuring systems
http://support.automation.siemens.com/WW/view/en/60179485
y Encoders certified with DRIVE-CLiQ:
http://support.automation.siemens.com/WW/view/en/65402168
y Effective length
For the details of the effective length, refer to"4 Specifications" on page 29.

5

No. 99MBE095B

2 Setup for Mounting

2.2

Checking the Scale Unit and the Supplied Accessories

A configuration of this product is shown below.
First, make sure that there are no missing components in the supplied accessories.
Also, check for any damage that may have occurred during transportation.
If you have any questions or concerns about the product, please contact the agent where you purchased the product or a Mitutoyo sales office.

Scale main unit

(Air supply inlet)* provided on both sides
with M5 screws
Detector head

Signal cable (option)

Items
1
2
3
4
5

Quantity

Scale unit
Accessories
User's Manual (this document)
Warranty card
Inspection certificate

1 axis
1 set
1 copy1 copy1 copyNote
Mounting screws, etc.

z Accessories (mounting screws, etc.)

Hex socket headcap screw
M6x40

Hex socket headcap screw
M6x30

Internal teeth shake
proof washer
6.6×10.2×0.5

For the details of the quantity of the accessories, refer tofor Mounting" on page 43.

6Nominal 6 smallround flat washer

Frame holding
spring"6.1 Quantity of the Supplied Accessories

No. 99MBE095B

2 Setup for Mounting

2.3

Preparing the Signal Cable

This section describes the configuration of the signal cable to be used with this product.
The signal cables are separately sold. Select an appropriate one according to your specifications.

2.3.1

Configuration of the Signal Cable

Connect the signal cable to the electric component with one of the connectors provided on either sideof the detector head.
For the details of the connecting method, refer to"3.4 Connecting and Fixing the Signal Cable" onpage 24.
For the specifications of the signal cable, select an appropriate cable length and output connector
type.

Signal cable (option)

Detector head

Cable connecting direction: Left

Cable connecting direction: Right7

No. 99MBE095B

2 Setup for Mounting Selections
Items
Specifications
Cable length 1 m / 3 m / 6 m / 9 m / 12 m
(The 12 m has the discrete-wire specification only)
Cable material PVC sheath ø6.5, no conduit
Output con(1) Discrete-wire specification (for SIEMENS connection)
nector(2) M12 connector specifications		

DRIVE-CLiQ connection cable (Prepared by the user)
Total length including signal cable, 29 m max.

SIEMENSDRIVE-CLiQ-supported controller
Signal cable (option)

Tips• The signal cable is an option. Select an appropriate one according to your requirements.
• For the specifications of the signal cable output signals, etc., refer to"4 Specifications" on page 29.
• When connecting additional cable at your need, make sure that the total length together with the signal cableis 29 m at maximum.

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No. 99MBE095B

2 Setup for Mounting

2.3.2

Bend Radius of the Signal Cable

The bend radius of the cable shall be kept within the following range.
The bend radius indicated below also applies to the case when the signal cable is extended.

 When the detector head moves (cable is repeatedly bent)→ Bend radius of the cable: 100 mm or more
Scale main unit is fixed

Detector head moves
R=100 mm or more

Signal cable When the detector head is fixed (cable is fixed)→ Bend radius of the cable: 50 mm or more
Scale main unit moves

Detector head is fixed
R=50 mm or more
Signal cable

NOTICE
If a cable bend radius exceeds the allowable range, it could result in breakage of the wires or other problems.
Also, note with caution that the scale is no longer guaranteed in such a case.

Tips• The signal cable is an option. Also, the cable clamps or other fasteners are not supplied as accessories,
therefore, they must be prepared by the user.
• For the details of how to fix the cable, refer to"3.4.3 Precautions on Fixing the Cables" on page 27.

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No. 99MBE095B

2 Setup for Mounting

2.4

Precautions on Mounting Design of Scale Unit

The following describes some design points regarding the "mounting surface" for installing the scale
unit onto the machine.
In addition, refer to"4.6 External View and Dimensional Drawings of the Scale Main Unit".

2.4.1

Datum Point Position for the Length Variation and ABS Origin
Point

The fixing parts of the scale unit are divided into the full-fixing parts and the elastic fixing parts.
The "datum point position for length variation", which represents the reference point for the scale’smechanical expansions and contractions due to changes in temperature, is shown below.
Note with caution that users are not able to change this datum point position.
The internal electrical "ABS origin point" is set at 20 mm left from the edge of the effective length.
Elastic fixing parts

Datum point position
for length variation

Full-fixing partFull-fixing part

Elastic fixing parts

ABS origin point(20 mm left from the effective length)

(20)

Tips
• The quantity of the elastic fixing parts is different depending on the effective length.
• The elastic fixing parts cannot be moved horizontally.
• The system's overall temperature characteristics are stabilized by setting the behavior of the center position in regard to the machine unit's temperature change and the scale unit’s datum point position for lengthvariation closer.

2.4.2Counting Direction

When the detector head is moved rightward in the diagram below, the output serial data will increase
the count (i.e., to the + side).
Scale unit

Data "20" position(Left edge of effective
length)Serial data increments

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No. 99MBE095B

2 Setup for Mounting

2.4.3

Checking the Maximum Travel Distance and Effective Length

Make sure that the scale's maximum travel distance (L1) is greater than the maximum travel distanceof the machine.
For the details of the effective length (L0) and the maximum travel distance (L1), refer to"4.6 External View and Dimensional Drawings of the Scale Main Unit" on page 38.
Also, note that the specified accuracy guaranteed range is limited to within the effective length.

Maximum
travel distancemark

Effective length markEffective length: L0
Maximum travel distance: L1

Tips• When checking the travel range of the scale installed on the machine, make sure the maximum travel rangeof the machine is within the L1 shown above and that the required accuracy range is within the L0 shown
above.
• If the maximum travel distance or the effective length of the scale is insufficient, scale size change may benecessary.

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No. 99MBE095B

2 Setup for Mounting

2.4.4

Scale Main Unit Mounting Directions and Cover Preparations

When installing this product, be sure to install the cover so that cutting oil, chips, etc. do not splatter
onto the scale main unit.
Only the dust proof-rubber lips are used to protect the scale opening side from the intrusion of foreign
objects.
Therefore, when deciding the mounting direction of the scale main unit, give consideration to thesplattering directions of the cutting oil, chips, etc., since the opening side poses a greater hazard offoreign matter intrusion than the other sides.

 The direction from which the cutting oil, chips, etc. comparatively tend to
intrudeCutting oil, chips, etc.

Detector head

Dust proof-rubber lip

Scale main unit The direction from which the cutting oil, chips, etc. comparatively tend not
to intrude

Cutting oil, chips, etc.

Scale main unit

Detector head12

No. 99MBE095B

2 Setup for Mounting Mounting direction of scale main unitz Vertical direction					●Horizontal direction
Cutting oil, chips, etc.

Cutting oil, chips, etc.

(OK)
Recommended(NG)

Recommended

Cover

Cover

Cover

z Longitudinal direction

Cutting oil,chips, etc.

Cutting oil,chips, etc.

Recommended

(NG)

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No. 99MBE095B

2 Setup for Mounting

2.4.5

Precautions on Designing the Mounting Surface

The following describes precautions on designing the mounting surface.
For details of the mounting specifications, refer to"4.6 External View and Dimensional Drawings of
the Scale Main Unit" on page 38.
For details of the mounting procedures, refer to"3 Mounting onto the Machine" on page 15.

 Precautionsy The mounting surfaces of the scale main unit and the detector head must be machine-processed
and the flatness must be 0.05/500 or below.
y There is a gap between the scale main unit and the detector head mounting surfaces, therefore,
remove it by the machine processing so that the gap is within the processing tolerance of 2±0.1
mm. When adjusting the position by inserting a spacer, etc., be sure to measure the gap before
mounting the scale.
y When mounting the scale main unit, the position must be adjusted in the vertical direction, as indicated in the figure below.
It is recommended to use positioning pins, etc. to simplify the position adjustment.
Note that the vertical reference for positioning the scale main unit is the aluminum frame surface.
y Use the head fixing block to adjust the clearance between the scale main unit and the detector
head.
For the details of the mounting method, refer to"3 Mounting onto the Machine" on page 15.

Aluminum frame surface
Scale main unit
mounting surface
Positioning pin
Scale main unit

Horizontal
direction

Detector head

Verticaldirection

Aluminum frame surface
Detector head
fixing surface

Scale main unit

Head fixing block(gap between
Detector head
and aluminum
frame)

2±0.2

Detector head

24.5

Head fixing block

The dimensions of the installation
gap are different between the front
and the back side depending on thegradient of the Detector head.

Gap: 2±0.1 mm(machine-processed)

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No. 99MBE095B

3 Mounting onto the Machine3

Mounting onto the Machine

3.1

Procedure for Mounting onto the MachineThis chapter describes the procedures, methods, and precautions required when mounting
this product onto the machine.

The following describes the summary of the procedure for installing this product onto the machine.
Mounting the Scale Main Unit andAdjusting the Position

Mounting the Detector Head andAdjusting the Position

Connecting and Fixing the
Signal Cable

Details of each step are described in the following pages.

3.2
3.2.1

Mounting the Scale Main Unit and Adjusting the
Position
Checking the Mounting Surface, etc.

Refer to"2.4.5 Precautions on Designing the Mounting Surface" and "4.6 External View and Dimensional Drawings of the Scale Main Unit", and make sure that the positional accuracy and thesurface accuracy between the scale main unit and the detector head mounting surfaces are within thespecified ranges.

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3 Mounting onto the Machine

3.2.2

Mounting the Scale Main Unit

1 Temporarily fixing the scale
Using the supplied fixing screws, temporarily fix the scale main unit onto the scale main unit fixing
surface of the machine.
(Tight enough so that the scale does not move when the hands are released.)
At this point, do not fix the detector head.
(Screws and washers, etc. to be used)y Full-fixing part → Datum point position for length variation due to temperature changes
Hex socket head cap screw M6x30 + shake proof washery Elastic fixing partHex socket head cap screw M6x30 + small round plain washer + special plate spring

Tips
The number of the holes at the full-fixing part is different depending on the total length of the scale.
For details, refer to"4.6.2 Dimensional Table" on page 40.

Scale main unit
mounting surface(Machine)

Scale main unit
Horizontal direction

Elastic fixing partSpecial plate
springVerticaldirection

Full-fixing parts

Detector head
mounting surface

Detectorhead

Elastic fixing partSpecial plate
spring•Full-fixing parts
Hex socket head cap screw
M6x30+ shake proof washer•Elastic fixing parts
Hex socket head cap screw
M6x30+ Small round plain washer

Head fixing block

NOTICEThe head fixing blocks that fix the detector head define the positional relationship between the scale main unit
and the detector head.
When mounting the scale unit on the machine, do not remove the head fixing blocks in order to keep the positional relationship.

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3 Mounting onto the Machine

2 Adjusting the Vertical direction of the scale
The position of this scale does not need to be adjusted in the horizontal direction (it depends on
the accuracy of the scale main unit mounting surface). However, the position and dimension in the
Vertical direction must be adjusted and checked.
Adjust the position and check the dimension at A in the following drawing referring to the external viewand dimensional drawings of the scale unit.
For details of the external view and dimensional drawings, refer to"4.6 External View and Dimensional Drawings of the Scale Main Unit" on page 38.

z Measuring procedure

G: Machine guide

As described in "2.4.5 Precautions on Designing the Mounting Surface", this task can be simplified byusing the reference pins, etc. However, after mounting, the dimensions must be checked.

Positioning pin

Verticaldirection

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3 Mounting onto the Machine

3 Fully securing the scale
After adjusting the position and checking the dimensions in the vertical direction of the scale mainunit, fully tighten the fixing screws.
Note the following:y Tightening torque: 9 N•my Tightening order of the screws
Be sure to tighten the full-fixing parts first, and then tighten the elastic fixing parts.
Elastic fixing parts

Full-fixing part

Elastic fixing partsy Fixed state of elastic fixing part
The fixing state of the elastic fixing part is shown below. Use this figure as a reference.
Aluminum frame

SUS bushingSpecial plate spring
Hex socket head cap screw, M6x30 + small round plain washer

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3 Mounting onto the Machine

3.3

Mounting the Detector Head and Adjusting the
Position

After completing the steps described in "3.2 Mounting the Scale Main Unit and Adjusting the Position",
follow the procedures below to mount the detector head.

3.3.1

Mounting the Detector Head

1 Check the parallelism of the detector head mounting surface.
For details, refer to"4.6 External View and Dimensional Drawings of the Scale Main Unit" on page 38.

2 Remove the connecting rod that fixes the head fixing blocks.
Connecting rod(Pull out in the direction
indicated by the arrow)

Head fixing blocks
State viewed from below

3 Fix the detector head using the supplied fixing screws.
Detector head fixing screws: M6x40 (tightening torque: M6 screw: 9 N•m)
Detector head fixing screws: M6x40

Detector head

State viewed from below

NOTICE
If there is a clearance between the detector head and the mounting surface, prepare a spacer to fill the clearance. The scale unit may be damaged if the fixing screws are tightened forcibly while there is a clearance.

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3 Mounting onto the Machine

4 Loosen the clamp screws that fix the head fixing blocks with around 5 to 8 turns, and then tilt theclamp screws. (Note that if the clamp screw is loosened too much, the metal fitting of the head fixing
block may fall.)Head fixing blocks

State viewed from below

State viewed from below

Loosen the clamp screws (2 places)

Tilt the clamp screws (2 places)

Side view

5 Remove the head fixing blocks in the direction indicated by the arrows.

State viewed from below

Slide in the direction indicated by the arrows (outside)20

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3 Mounting onto the Machine

6 Check whether the head fixing block pressed in the direction of the arrow smoothly slips, and whether
there is no gap when it is inserted. (Check it for the head fixing blocks on the both ends.)
The mounting is complete.
If the head fixing block cannot be slid out, or the insertion is too tight, check the positional relationshipof the scale main unit and detector head mounting surface.
Press toward scale main
unit mounting surface.

Press toward the scale main unit.

State viewed from below

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3 Mounting onto the Machine

7 Other mounting examples

Refer to the diagram below when mounting the detector head from the front face or from the bottom
face.
Note that the detector head fixing screws and nuts to be used in the examples below are not supplied,and shall be prepared by the user.
y Mounting example 1
Detector head fixing screws(M6 screws, 2 places)

Detector head fixing nuts
(M6 nuts, 2 places)

Detector head fixing bracket

State viewed from below

y Mounting example 2

Detector head fixing bracket

State viewed from below

Detector head fixing screws(M5 screws, 2 places)

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3 Mounting onto the Machine

NOTICE
When designing a detector head fixing bracket, note the following:• Be very careful of the rigidity of the bracket.
• When fixing the detector head from the front face as shown in the "Mounting example 1," make sure that thebracket for fixing the detector head and the head fixing block clamp screws do not interfere with each other,referring to the head fixing block dimensional drawing below.

4.5 (Diameter of theclamp screw head)
94 (Detector head)23

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3 Mounting onto the Machine

3.4

Connecting and Fixing the Signal Cable

3.4.1

Cable Connection and Operation Check

An example of the system configuration is shown below.
For the details of the cables, refer to"4 Specifications" on page 29.
DRIVE-CLiQ connection cable (Prepared by the user)
Total length including signal cable, 29 m max.
SIEMENSDRIVE-CLiQ-supported controller

Signal cable (option)

 Connect the cables and check operations
1 According to "3.4.2 Connecting the Signal Cable", connect the detector head and the signal cable.
After that, connect the signal cable to the SIEMENS DRIVE-CLiQ supported controller via DRIVECLiQ connection cable. After completing the cable connections, make sure the screws on the connector plug of the signal cable are fully tightened.

Tips
When connecting additional cable at your need, make sure that the total length together with thesignal cable is 29 m at maximum.

2 Turn on the power and check the operations, functions, and performance of the scale.

NOTICE• After turning on the power, if the scale unit does not operate normally, check the connections first. If thescale does not operate normally even after the status of connections is checked and the power is supplied
again, investigate the cause, following the instructions in "5 Troubleshooting".
• When checking the scale operations, be very careful that no cables are being pinched by the machinery.
• When connecting the connectors, if swarf or other foreign objects are sandwiched in, that may cause malfunctions.

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3 Mounting onto the Machine

3.4.2

Connecting the Signal Cable

1 Decide the signal cable connecting direction.

Detector head

Cable connecting direction: Left

Signal cable (option)

Cable connecting direction: Right

Initially, the signal cable outlet panel is provided on the both sides of the detector head.
Remove the signal cable outlet panel of the side to which the cable is connected.
Also, there is a signal cable outlet seal between the signal cable outlet panel and the detector head.
When connecting the cable, do so making sure that the signal cable outlet seal does not come off.
If it does, insert it into the groove of the detector head.

Detector head
Signal cable outlet
Signal cable outlet seal
Signal cable outlet panel
Countersunk screws (M2.6x5)25

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3 Mounting onto the Machine

2 Connect the signal cable to the detector head.
Connect it engaging the convex part of the cable outlet with the concave part of the connector.
A signal cable outlet seal is set between the detector head and the connector to ensure water-resistance performance. When connecting the cable, make sure to confirm that a signal cable outlet seal is
set in the groove of the signal cable outlet.
Pay attention
to the shape

Connector fixing screws M2.6:
Tightening torque: 0.2 N•m

Signal cable

Signal cable outlet

Signal cable outlet seal

Tips
When reattaching the signal cable outlet panel, make sure that the convex part of the detector head engages
with the concave part of the signal cable outlet panel.
When connecting the cable, make sure to confirm that the signal cable outlet seal is set in the groove of thedetector head as in 2.

Detector head
Signal cable outlet
Signal cable outlet seal
Signal cable outlet panel
Countersunk screws M2.6x5, Tightening torque: 0.2 N•m

NOTICE
Although the detector head has a water-resistant structure, it may not function as it is supposed to if the tightening torque is insufficient or if the signal cable outlet seal is improperly installed. To ensure waterproofness, makeconnections according to the procedures described above.

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3 Mounting onto the Machine

3.4.3

Precautions on Fixing the Cables

Be sure to note the following when fixing the cables.

1 Perform wiring paying attention to the twisting or bends of the cables.
Note that the signal cable and DRIVE-CLiQ connection cable may malfunction due to noise, if bundled with other cables that may cause electrical noise, or if they are located near a switching relay
dealing with a large current.

2 Use cable clamps or other fasteners to secure the cables.
Note especially the following when securing the cables:

NOTICE• Do not bend the cables.
Also, do not bend the cables beyond the bend radius range specified in "2.3.2 Bend Radius of the Signal
Cable".
Cable

Clamp

• If the cables are going to be repeatedly bent, try to reduce stress applied to near the root of the clamping
part.
Cable

Clamp

Cable

Clamp

Clamp

Clamp
Fixing screws

Clamp

BushingCushioning(Machine)

Cable

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3 Mounting onto the Machine

NOTICE• Consider the shake due to vibration, etc. given to connectors.
Connector
Cable
Clamp

Shake given to connector• Make sure that excessive bends do not occur on the root of on the signal cable in the full stroke.

Excessive bending

Pull

Cable

28

Detector head

No. 99MBE095B

4 Specifications

4

Specifications

4.1

Specifications

This chapter describes the specifications of this product.

Items
Detection method
Effective length: L0 (mm)Section size
Cable configuration
Position
Data"0" position

Description
Electromagnetic induction
24 types:140,240,340,440,540,640,740,840,940,1040,1140,1240,1340,1
440,1540,1640,1740,1840,2040,2240,2440,2640,2840,3040
85x37 (mm)"2.3 Preparing the Signal Cable" on page 7"2.4.1 Datum Point Position for the Length Variation and ABS Origin
Point" on page 10

Resolution

0.05 μm
Effective length L0 = 140 mm - 2040 mm : (3+5L0/1000) µm
Indication accuracy (20 °C)
Effective length L0 = 2240 mm - 3040 mm : (5+5L0/1000) µm
Operation temperature/humidity range
Storage temperature/humidity range
Power supply voltage
Maximum consumption
current
Signal cable length
Maximum response
speed
Coefficient of thermal
expansion
Vibration resistance(55 - 2000 Hz)
Shock resistance(11 ms 1/2 sin)
Interface

CE marking/
UKCA marking

0 °C - 50 °C

20 % - 80 % RH (non-condensing)-20 °C - 70 °C 20 % - 80 % RH (non-condensing)
24 V DC (DRIVE-CLiQ:19 V - 30.8 V)
140 mA (Max)29 m at maximum (total of signal cable + DRIVE-CLiQ connection cable)
3 m/sec≈8x10 -6/K
≤ 196 m/s2(20G) * With no error
Effective length L0 = 140 mm - 2040 mm : ≤ 343 m/s2 (35G) * With no error
Effective length L0 = 2240 mm - 3040 mm : ≤ 294 m/s2 (30G) * With no error■AT1123

Siemens AG:

DRIVE-CLiQ Interface

EMC Directive/Electromagnetic Compatibility Regulations: EN 61326-1
Immunity test requirement: Clause6.2 Table 2
Emission limit: Class B
RoHS Directive/The Restriction of the Use of Certain Hazardous Substancesin Electrical and Electronic Equipment Regulations: EN IEC 63000

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4 Specifications

4.2

Signal Cable Specifications

Note that the output signal of the signal cable differs according to the interface specifications.

4.2.1

Output Signal

Note that the output signal of the signal cable of AT1123 differs from that of AT1153 or AT1143.

 Cable of discrete-wire specification (for SIEMENS connection)
Cable color
White/Brown
Brown
White/BlueBlue

Signal
+24 V
GND
TEST
TEST

Cable color
White/Orange
OrangeWhite/Green
Green
Shielded wire

Signal
TXP
TXN
RXP
RXN
F.G

* Keep the test pins (TEST,TEST) unconnected.
* Connect the shielded wire to the ground bar.
* A cable of discrete-wire specification (for SIEMENS connection) cannot be used for ABS AT1153 or
ABS AT1143.

 Cable of M12 connector specification
Pin No.
1
2
3
4

Signal
+24 V
TEST
RXP
RXN

Pin No.
5
6
7
8Shield sleeve

Signal
GND
TXN
TXP
TEST
F.G

* Keep the test pins (TEST,TEST) unconnected.

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4 Specifications

4.2.2

Cable Dimensions

 Cable of discrete-wire specification (for SIEMENS connection)

16.5

( 27)

Part No.
06AFM103-1
06AFM103-3
06AFM103-6
06AFM103-9
06AFM103-12

(21)

ø6.5

21

Detector head side (custom)
Waterproof

L：Cable length

50Part Name
Cable length (m)AT1100S Signal Cable discrete wire type 1 m
1AT1100S Signal Cable discrete wire type 3 m
3AT1100S Signal Cable discrete wire type 6 m
6AT1100S Signal Cable discrete wire type 9 m
9AT1100S Signal Cable discrete wire type 12 m
12

 Cable of M12 connector specification
Detector head side (custom)
Waterproof

16.5

Part No.
06AFL121-1
06AFL121-3
06AFL121-6
06AFL121-9

( 27)

(21)

L：Cable length

Part Name
AT1100S Signal Cable M12 Connector 1 m
AT1100S Signal Cable M12 Connector 3 m
AT1100S Signal Cable M12 Connector 6 m
AT1100S Signal Cable M12 Connector 9 m

31

ø6.5

ø20

21

φ20
M12

NC side (M12)
Waterproof

62

Cable length (m)1
3
69

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4 Specifications

4.3

System Configuration (Example)

The following describes an example of the system configuration.
Please note that some parts need to be prepared by the user.

Signal cable: SIEMENCE I/F specifications (option)

To SIEMENSDRIVE-CLiQ-supported
controller
Extension cable (1)Extension cable (2)* Extension cable (1) and (2) need to be prepared by the user.

DRIVE-CLiQ connector
M12 8-pin
Pin No.

DRIVE-CLiQ connector
M12 8-pin

SignalSignalPin No.

DRIVE-CLiQ connector
M12 8-pin
Pin No.

DRIVE-CLiQ connector
RJ45 IP20

SignalSignalShielded wire

connector shellconnector shell

Shielded wire

connector shell

Pin No.

connector shell

Connection example (1)Signal cable

Extension cable (2)To SIEMENSDRIVE-CLiQ-supported
controller

AT1123
Total length 29 m
Connection example (2)Signal cable

Extension cable (1)Extension cable (2)AT1123

To SIEMENSDRIVE-CLiQ-supported
controller

Total length 29 m

y Extension cable (1) SIEMENS Part No.: 6FX8002-2DC34-□□□□y Extension cable (2) SIEMENS Part No.: 6FX8002-2DC30-□□□□

Tips• Extension cables need to be prepared by the user.
• Select cables so that the total length of the signal cable and extension cable becomes 29 m or less.
• Contact SIEMENS for specifications of their extension cables and how to purchase.
• Keep the test pins (TEST,TEST) unconnected.

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4 Specifications

4.4

Alarm Detection Function

This product is equipped with various alarm detection functions inside the detector head.

4.4.1

Alarm Detection Function

Alarms can be categorized into two groups: Caution and Error.
The Caution indicates the temperature error inside the detector head. In those cases, once the causes are removed, the normal state can be restored.
As for the Error, signal intensity errors or absolute values detection errors, etc. are detected. Oncethese errors occur, the error detection state will be maintained until they are reset, or the power is
re-supplied.
<<List of alarm detections>>
Alarm detection types
CautionError

Description
It is output when the internal temperature of the detector head exceeds
Temperature error
65 °C (the ambient temperature exceeds 60 °C). The normal state will
be restored when it becomes 60 °C or lower.
It is output when the signal intensity drops to 15 % or lower, or exceeds
Signal strength error
100 %.
Transducer error
It is output when an abnormal balance in the internal signal is detected.
Absolute value deIt is output when abnormal absolute value data are detected.
tection error
Hardware error
It is output when an error is detected inside the hardware.
It is output when the initialization of the system failed after the power
Initialization error
was turned on.
Overspeed
It is output when the response speed has exceeded the limit (3 m/s).

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4 Specifications

4.4.2

Alarm Code Content

The table below describes the linkage between the alarm code output from the controller and theerror inside the scale, as well as the cause and remedy for it.
SIEMENS
alarm codey F3x137

y F3x405

Error inside the scale

Cause and Remedy

y Overspeed
y Initialization errory Hardware errory Absolute value detection
error
y Transducer errory Signal strength error<<Cause>>y The scale detected an error.
<<Remedy>>y Check the mechanical fixing state of the scale.
y Check the power supplied to the scale (power
ripple noise) and electrical noises.
y If there is no defect in the mounting conditionor the power-related state, the scale needs tobe replaced.
<<Cause>>y The detector head detected a caution.
The position data is correct; however, it isnecessary to check the fixing state and theoperating condition.
<<Remedy>>y Is the ambient temperature of the detector
head over 60 °C?
=> If it is over 60 °C, check the driving condition(speed, acceleration).

y Temperature error

Tips
The SIEMENS alarm codes in the above table are displayed on the SIEMENS application (STARTER).

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4 Specifications

4.5

Air Purging

This product is equipped with an air purging mechanism. The air purging mechanism improves resistance to the environment (over coolant or dust) of the linear scale by supplying clean compressed air
inside the scale main unit.
As shown in "4.5.3 Connection", supply compressed air through the specified air device by connecting
to either of the M5 screw holes provided at both sides of the scale main unit.

4.5.1

Air Flow Supplied to the Scale

Supply air flow at 10 L to 20 L/min per scale.
Air should slightly come out from the closed part of the dust-proof rubber lips.
Adjust the air flow referring to the descriptions below.
y When using Mitutoyo's fixed diaphragm (ID: Ø0.9)
Make adjustment with the air pressure, so that the air flow becomes 10 L to 20 L/min (per scale unit).
(Ref.) When supplying air to a scale:Air flow approx. 12.7 L/min with 0.1 MPa of air pressure						

Air flow of approx. 19 L/min with 0.2 MPa of air pressurey When using other fixed diaphragms
Make adjustment with the air pressure, so that the air flow becomes 10 L to 20 L/min (per scale unit).
For information on the air flow and pressure relationships, refer to the flow characteristics (ID of the
fixed diaphragm and flow-pressure relations) provided by each pneumatic component manufacturer.
y When using flow rate adjustable valves
Make adjustments so that the air flow becomes 10 L to 20 L/min (per scale unit).

NOTICE
Make sure not to supply a large amount of air before making adjustments. Otherwise, it may cause components
to break thereby resulting in malfunctions.

4.5.2

Recommended Air Supply Devices

An air dryer is not required for this product.
Do not supply air to the air supply device directly from the compressor. Make sure to supply compressed air through a main line air filter. The oil mist filter element should be replaced after a year.
Attach the fixed diaphragm to the scale side.
The specifications and the manufacturer models for recommended air devices are described in thefollowing.
If the specifications are identical, it is fine to purchase and use a product manufactured by anothercompany.

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No. 99MBE095B

4 Specifications

 Air supply unit
Main line
Air filter

(3)
(1)

(2)

(4)

Compressor
Air device

No.

(1)

Component

Air filter(2) Oil mist filter(3) Regulator(4)

Fixed diaphragmAppearance

Scale

Part No.
Order No. Manufactur(Mitutoyo)er ModelSpecificationsy Fluid: Compressed air
y Maximum operating pressure: 1.0
MPa
F1000-8-W
y Proof pressure: 1.5 MPa(CKD)
y Maximum particle diameter (filtration): 5 µm
y Secondary oil concentration:y Fluid: Compressed air
y Maximum operating pressure: 1.0
MPay Proof pressure: 1.5 MPa
y Maximum particle diameter (filtraM1000-8-Wtion): 0.01 µm(CKD)
y Secondary oil concentration: 0.01
mg/m3 or below
y Element replacement: 1 year
(6000 hours) or when pressure islowered 0.1 MPa or lower
y Fluid: Compressed air
y Maximum operating pressure: 1.0
MPa
R1000-8-W(CKD)
y Proof pressure: 1.5 MPa
y Set pressure range: 0.05 to 0.85
MPay Fluid: Airy Set pressure range: 0.1 to 0.9 MPa
y Screw tightening torque: 1.0 to 1.5
PC6N•m
M5M-0.9
06ACJ155
y Flow at 0.1 MPa pressure:(PISCO, speapprox. 12.7 L/min
cial part)y Flow at 0.2 MPa pressure:approx. 19 L/min(per axis)

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4 Specifications

4.5.3

Connection

Do not supply air to the air device directly from the compressor. Make sure to supply compressed air
through a main line air filter.
Attach the fixed diaphragm to the scale side.

 When supplying air to linear scales with 2 axes:
T-joint

IN

Tube (ø6)

OUT

Output pressure
Air device

Fixed diaphragm When supplying air to linear scales with 3 axes:
T-joint

IN

OUT

Tube (ø6)

Outputpressure
Air device

Fixed diaphragmTips• Five scales (five axes) at maximum can be connected to one air device.
• Use a ø6 air tube.
(*1) Each filter element should be replaced after a year.
The time of replacement differs according to the operating conditions.
(*2) For information on maintenance, refer to the manual supplied with the air device.

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No. 99MBE095B

38

94

(gap between Detector head
and aluminum frame)

2±0.1

Air purge
M5x0.8, depth 5(both directions)Fixing example 1□Arrow view of "X"

9

19

P

37

24

17.2 12.5

0.1 P

76±0.2* Opposite side ofmounting surface(20)
ABS origin point

Signal cableconnecting
direction can bechanged.

X

662±0.258.5

7 25±0.2

40±0.2

P100±0.2

41.8

Longitudinal
direction

0.1 R

2-M5, depth 5(45)* The dimensions of the installation
gap are different between the front
and the back side depending on thegradient of the Detector head.

B

Full-fixing partM6 nutFixing example 2

M5 screw

Fixing example 3

SUS bushing

A

B

C

For three holes: fix at two points of A and C (recommended)

For two holes: fix at two points of the both holes

・Check the scale main unit mounting dimensions with thehead fixing blocks attached.
・The number of the holes at the full-fixing part is different
depending on the total length of the scale.
For details, see the table below.

Special plate spring
M6x30 + Small roundplain washer
Arrow view of "Y"

Aluminum frame

Datum point position for the lengthC

Effective length L0
Maximum moving amount L1

A

Total length L2=L0+119

Signal cable assembly2-ø7
Hex (both sides), depth 6.5
M6x1.0 length 40

ø6.5

(1.5)

25

35

85

L5
(L4=(L0/2)+65)
L3=(L0/2)+30:Recommended
P100×n(n+2or3)-ø7 through hole

2 ± 0.2

4.6.1

24.5

4.6

(gap between Detector
head and aluminum frame)

62.5

4 Specifications

External View and Dimensional Drawings of the
Scale Main Unit
External View and Dimensional Drawings

No. 99MBE095B

4 SpecificationsTips• G represents the machine guide.
• P represents the opposite side of the aluminum frame mounting surface. Also, S represents the opposite
side of the detector head mounting surface.
• Q and R represent the linear scale's reference surfaces for mounting.
• For descriptions L0 to L5 in the figure, refer to the next page.
• The full-fixing parts are recommended to be fixed at two points, A and C.
• A can be identical to the position C depending on the unit’s effective length.
In this case, it is recommended to fix at two points, A and B.
• The number of the holes at the full-fixing part is different depending on the total length of the scale.
For details, refer to"4.6.2 Dimensional Table" on page 40.
In the cases of 2 holes:

Fix at 2 points of the both holes

In the cases of 3 holes:

Fix at 2 points of A and C (recommended)

A

B

C

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No. 99MBE095B

4 Specifications

4.6.2

Dimensional Table

L3

L4

L5

259

100

135

90

2

Unit: mm
Numberof holeson thefull-fixing
part
2

248

359

150

185

147.5

3

3

348
448
548
648
748
848
948
1048
1148
1248
1348
1448
1548
1648
1748
1848
2048
2248
2448
2648
2848
3048

459
559
659
759
859
959
1059
1159
1259
1359
1459
1559
1659
1759
1859
1959
2159
2359
2559
2759
2959
3159

200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1050
1150
1250
1350
1450
1550

235
285
335
385
435
485
535
585
635
685
735
785
835
885
935
985
1085
1185
1285
1385
1485
1585

190
247.5
290
347.5
390
447.5
490
547.5
590
647.5
690
747.5
790
847.5
890
947.5
1047.51147.51247.51347.51447.51547.5

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
23
25
27
29
31

2
3
2
3
2
3
2
3
2
3
2
3
2
3
2
3
3
3
3
3
3
3

Maximum
traveldistance
L1

Scale
total
lengthL2

Code No.

Model

Effective
lengthL0559-100-23

AT1123-140

140

148

559-101-23

AT1123-240

240

559-102-23 AT1123-340
559-103-23 AT1123-440
559-104-23 AT1123-540
559-105-23 AT1123-640
559-106-23 AT1123-740
559-107-23 AT1123-840
559-108-23 AT1123-940
559-109-23 AT1123-1040
559-110-23 AT1123-1140
559-111-23 AT1123-1240
559-112-23 AT1123-1340
559-113-23 AT1123-1440
559-114-23 AT1123-1540
559-115-23 AT1123-1640
559-116-23 AT1123-1740
559-117-23 AT1123-1840
559-118-23 AT1123-2040
559-119-23 AT1123-2240
559-120-23 AT1123-2440
559-121-23 AT1123-2640
559-122-23 AT1123-2840
559-123-23 AT1123-3040

340
440
540
640
740
840
940
1040
1140
1240
1340
1440
1540
1640
1740
1840
2040
2240
2440
2640
2840
3040

40

Fixing pitch

Scale
fixingholen (pcs.)No. 99MBE095B

5 Troubleshooting

5

TroubleshootingThis chapter describes how to check for the reasons why problems occur when initially powering on, or for when alarms are generated during operation.

A

A problem occurred

NO

YES

NC device(separately installed)
disconnection alarm?

YES

NO

Problem resolved

NC device(separately installed)
LED error?

Is the feedback
cable connection OK?
(including theshielded wire)

Problem resolved?

NO

NC device pulse
coder phase error?
(separately-installed
linear scale )NONO

Check NC device settings(Check the setting on FSSB)

Go to
A

YES

Re-connect the feedback cable
Is the feedback cableshield wire grounded?

Go to
A

NO

YES

Go to
A

YES
Is the positional
relation between the detector
head and scale main
unit OK?

Readjust

NO

Re-mount

YES
YES

Contact the nearest Mitutoyo sales
office/service center

Tips
We provide software which makes it possible for the user to initially judge failure/error of this product. For details, contact a Mitutoyo sales office/service center.

41

No. 99MBE095B

5 Troubleshooting

MEMO

42

No. 99MBE095B

6 Appendix

6

Appendix

6.1

Quantity of the Supplied Accessories for Mounting

Part No.

06AFL090
Internal teeth
Hex socket
Hex socket
shake proof
head cap screw head cap screw
washerM6 x 40
M6 x 30
6.6 x 10.2 x 0.5
Effective
length

140
240
340
440
540
640
740
840
940
1040
1140
1240
1340
1440
1540
1640
1740
1840
2040
2240
2440
2640
2840
3040

197727

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

06AFL049

11
11
11
11
11
11
11
11
18
18
18
18
18
18
18
25
25
25
25
25
33
33
33
33

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

43

06AFL050

06AFL843

Small roundplane washer,
nominal 6

Frame holding
spring

9
9
9
9
9
9
9
9
16
16
16
16
16
16
16
23
23
23
23
23
31
31
31
31

6
6
6
6
11
11
11
11
11
11
16
16
16
16
16
21
21
21
21
27
27
27
31
31

No. 99MBE095B

6 Appendix

MEMO

44

No. 99MBE095B

SERVICE NETWORK*As of February 2021
M³ Solution Center Coventry
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App-1

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App-2

ACC Branch / M³ Solution Center
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showroom
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Kuala Lumpur Head Office / M³ Solution Center
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App-3

Bengaluru Region Head office / M³ Solution Center
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App-4

Dalian Office / M³ Solution Center China(Dalian)
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Ring Road, Zhengdong New District,Zhengzhou City,
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Room 2104, City Commercial Centre, No.129 Wu Yi
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Mitutoyo America Corporation Calibration Lab
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U.S.A.
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Mitutoyo Research & Development America,
Inc. - California Office16925 Gale Ave. City of Industry,
CA 91745-1806 U.S.A.
TEL: 1-(425)821-3906 FAX: 1-(425)821-3228
Mituotyo America Corporation CT-Lab Chicago
965 Corporate Blvd., Aurora, IL 60502, U.S.A.
TEL: 1-(888)-648-8869 FAX: 1-(630)-820-3418

App-5

CanadaMitutoyo Mexicana, S.A. de C.V. Querétaro
Calibration Laboratory
Av. Cerro Blanco 500 30 Centro Sur,
Querétaro, Querétaro, C.P. 76090, MÉXICOTEL: 52 (01-442) 340-8018, 340-8019 and 340-8020
FAX: 52 (01-442) 340-8017

Mitutoyo Canada Inc.
2121 Meadowvale Blvd., Mississauga,
Ont. L5N 5N1., CANADA
TEL:1-(905)821-1261 FAX:1-(905)821-4968
Montreal Office7075 Place Robert-Joncas Suite 129, Montreal,
Quebec H4M 2Z2, CANADA
TEL:1-(514)337-5994 FAX:1-(514)337-4498

Aguascalientes Office / M³ Solution Center
Av. Aguascalientes No. 622, Local 15 Centro Comercial El Cilindro Fracc. Pulgas Pandas Norte, C.P.
20138, Aguascalientes, Ags. MÉXICOTEL: 52 (01-449) 174-4140 and 174-4143

BrazilIrapuato Office / M³ Solution Center
Boulevard a Villas de Irapuato No. 1460 L.1 Col. Ejido
Irapuato C.P. 36643
Irapuato, Gto., MÉXICOTEL: 52 (01-462) 144-1200 and 144-1400

Mitutoyo Sul Americana Ltda.
Head office / M³ Solution Center
Rodovia Índio Tibiriçá 1555, CEP 08655-000 Vila Sol Nascente - Suzano - SP - BRASIL
TEL:55 (11)5643-0040
Argentina
Mitutoyo Sul Americana Ltda.
Argentina Branch / M³ Solution Center
Av. B. Mitre 891/899 – C.P. (B1603CQI)
Vicente López –Pcia. Buenos Aires – ARGENTINA
TEL:54(11)4730-1433 FAX:54(11)4730-1411
Sucursal Cordoba / M³ Solution Center
Av. Amadeo Sabattini, 1296, esq. Madrid Bº
Crisol Sur – CP 5000, Cordoba, ARGENTINATEL/FAX:54 (351) 456-6251
MexicoMitutoyo Mexicana, S.A. de C.V.
Industria Elēctrica No.15, Parque Industrial, Naucalpan de Juārez, Estado de Mēxico C.P.53370,
MÉXICO
TEL: 52 (01-55) 5312-5612
FAX: 52 (01-55) 5312-3380
Monterrey Office / M³ Solution Center
Blv. Interamericana No. 103, Parque Industrial
FINSA, C.P. 66636 Apodaca, N.L., MÉXICOTEL: 52(01-81) 8398-8227/8228/8242/8244
FAX: 52(01-81) 8398-8226
Tijuana Office / M³ Solution Center
Calle José María Velazco 10501-C, Col. Cd. Industrial
Nueva Tijuana, C.P. 22500 Tijuana, B.C., MÉXICOTEL: 52 (01-664) 647-5024
Querétaro Office / M³ Solution Center
Av. Cerro Blanco No.500-1, Colonia Centro Sur,
Querétaro, Querétaro, C.P. 76090, MÉXICOTEL: 52 (01-442) 340-8018, 340-8019 and 340-8020
FAX: 52 (01-442) 340-8017

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Revision Record
Date of publication
August 1, 2017
November 1, 2018

Revision status
First edition
Revision first edition

January 1, 2021

Revision second edition

July 1, 2021

Revision third edition

Details of revision
Publication
Revision according to increase / decreaseof modelRevision due to changes of theharmonized European standards, etc.
Additions and changes due to applicationof the UKCA (UK Conformity Assessed)
marking, etc.

No. 99MBE095B

Mitutoyo Corporation
20-1, Sakado 1-Chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213-8533, Japan
Tel: +81 (0)44 813-8230 Fax: +81 (0)44 813-8231
Home page: https://www.mitutoyo.co.jp/global.html
For the EU Directive, Authorized representative and importer in the EU:
Mitutoyo Europe GmbH
Borsigstrasse 8-10, 41469 Neuss, Germany
For the UK Regulation, Authorized representative and importer in the UK:
Mitutoyo (UK) Ltd.
Joule Road, West Point Business Park, Andover, Hampshire SP10 3UX, UNITED KINGDOM
Printed in Japan
No. 99MBE095B