Service Parts
Marine Generator Sets

Models:

6EKOD/5EFKOD
9EKOZD/7EFKOZD
11EKOZD/9EFKOZD

TP-6775 6/13a

Table of Contents

Description
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Number Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . 4
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification Number Index . . . . . . . . . . . . . . . . . . . . . 5Group 10: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . 6Group 11: Connecting Rod And Piston Set . . . . . . . 8Group 12: Flywheel With Crown Gear . . . . . . . . . . 10Group 14: Drive Pulley And Belt For Alternator . . . 11Group 20: Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . 12Group 21: Cylinder Head And
Precombustion Chamber . . . . . . . . . . . . . . . . . . 14
Group 22: Rocker Arms Cover And Oil Filler . . . . . 16
Group 23: Crankshaft Flange (Flywheel Side) . . . . 18
Group 30: Fuel System -- Injection Pump
And Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Group 35: Camshaft -- Push Rod . . . . . . . . . . . . . . . 21
Group 36: Rocker Arm And Valves . . . . . . . . . . . . . 23
Group 38: Timing Pulley -- Belt -- Jockey Pulley . . 25
Group 40: Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group 41: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Group 42: Oil Filtering . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 43: Oil Dipstick . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 45: Breather System . . . . . . . . . . . . . . . . . . . 33
Group 47: Plug For Oil Cooler Fitting . . . . . . . . . . . 34
Group 50: Speed Governor -Injection Pump Drive Rod . . . . . . . . . . . . . . . . . . 35
Group 51: Accelerator Control -- Extra Fuel Device 37
Group 52: Control Stop 12V Electrovalve . . . . . . . 38
Group 61: Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . 39
Group 62: Cover For Fuel Feed Pump Fitting . . . . 40
Group 64: Fuel Hoses . . . . . . . . . . . . . . . . . . . . . . . . 41
Group 68: Water Hoses . . . . . . . . . . . . . . . . . . . . . . . 42
Group 73: Water Cooler . . . . . . . . . . . . . . . . . . . . . . 44
Group 74: Thermostat Assy. -- Thermal Exp. Valve 46
Group 75: Water Inlet Flange . . . . . . . . . . . . . . . . . . 47
Group 77: Water Pump . . . . . . . . . . . . . . . . . . . . . . . 48
Group 79: Plug On Head For Heating Cab Fitting 50
Group 80: Inlet Manifold . . . . . . . . . . . . . . . . . . . . . . 51
Group 82: Inlet Flange . . . . . . . . . . . . . . . . . . . . . . . . 53
Group 87: Exhaust Manifold . . . . . . . . . . . . . . . . . . . 54
Group 100: Cover For External Voltage
Alternator Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Group 101: Starter Motor 12V -- 2.5KW . . . . . . . . . 56
Group 102: Fitting For Pressure Oil Switch . . . . . . 57
Group 106: Pre--Heating Glow Plug
And Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Group 140: Camshaft Flange On 3rd PTO . . . . . . 60
Group 160: Flanging Plate . . . . . . . . . . . . . . . . . . . . 61
Group 171: Pulley Guard . . . . . . . . . . . . . . . . . . . . . 62
Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Description
Page
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 64
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . 65
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . 66
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Group 107: Nameplate and Decals . . . . . . . . . . . . . 70
Group 109: Skid and Mounting . . . . . . . . . . . . . . . . 71
Group 201: Generator and Mounting . . . . . . . . . . . 72
Group 301: Controller . . . . . . . . . . . . . . . . . . . . . . . . 76
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . 77
Paint and Miscellaneous Parts . . . . . . . . . . . . . . . . . 77
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Appendix A Glossary of Abbreviations . . . . . . . . . . 83
Appendix B Common Hardware
Application Guidelines . . . . . . . . . . . . . . . . . . . . . 85
Appendix C General Torque Specifications . . . . . . 86
Appendix D Common Hardware Identification . . . . 87
Appendix E Common Hardware List . . . . . . . . . . . . 88

Introduction
This manual lists service replacement parts for 5--11 kW
diesel-powered generator sets.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right tochange this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.

Introduction (and other information sections).

Contains introductory material about part numbers,
illustrations, and hardware.
Index. Lists the generator set specs and groups.
Group Parts Lists. List the part numbers of parts in thegroups.
Kit Sections. List modules and accessories and theirparts.
Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General TorqueSpecifications, Common Hardware Identification, andCommon Hardware List.
x:in:004:002

Numbering System SignificanceThis manual uses the following numbering systems:
Specification Number. The product identification
number located on the generator set nameplate. Spec
numbers break down into groups.
Group Number. A unique number representing a partsgroup needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might haveseveral variations. Each variation performs the samefunction with different parts lists. For example, a 50 Hz
generator alternator and 60 Hz generator alternatorboth perform the same function, however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
x:in:004:003

Illustrations

Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.
x:in:004:004a

How to Find Part Numbers

Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify thegenerator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that makeup the generator set.
4. Identify the group most likely to include theservice part number.
5. Find the group variation number at theintersection of the spec number row and the groupcolumn. Note the variation number.
6. Page forward to locate the group identified instep 4 or find the appropriate page in the Table ofContents.
7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
8. Select the part number that corresponds toyour group variation. The first column lists theillustration item number. Find the variation
identified in the Specification Number Index or themodule number found on the generator set
nameplate in the appropriate column on the rightside of the parts list table. Find the quantity used at
the intersection of the item number row and thevariation column. A blank space at the intersectionmeans the variation/module does not use that partnumber.
x:in:004:005

Hardware References

Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as “Hardware,
3/8-16” in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting thefactory, use the Common Hardware List in the appendix
to identify the common hardware part number andspecifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or someother characteristic. In that case, use the part number
listed in the text.

When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade shouldbe equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006

TP-6775 6/13
4

Specification Number Index

Group Description

Group 10: Crankshaft
Group 11: Connecting Rod And Piston Set
Group 12: Flywheel With Crown Gear
Group 14: Drive Pulley And Belt For AlternatorGroup 20: Crankcase
Group 21: Cylinder Head And Precombustion ChamberGroup 22: Rocker Arms Cover And Oil Filler
Group 23: Crankshaft Flange (Flywheel Side)Group 30: Fuel System - Injection Pump And HosesGroup 35: Camshaft - Push Rod
Group 36: Rocker Arm And Valves
Group 38: Timing Pulley - Belt - Jockey PulleyGroup 40: Oil Pump
Group 41: Oil Pan
Group 42: Oil FilteringGroup 43: Oil Dipstick
Group 45: Breather System
Group 47: Plug For Oil Cooler FittingGroup 50: Speed Governor - Injection Pump Drive RodGroup 51: Accelerator Control - Extra Fuel Device
Group 52: Control Stop 12V Electrovalve
Group 61: Fuel Filter
Group 62: Cover For Fuel Feed Pump FittingGroup 64: Fuel HosesGroup 68: Water HosesGroup 73: Water CoolerGroup 74: Thermostat Assy. - Thermal Exp. Valve
Group 75: Water Inlet FlangeGroup 77: Water Pump
Group 79: Plug On Head For Heating Cab FittingGroup 80: Inlet Manifold
Group 82: Inlet FlangeGroup 87: Exhaust Manifold
Group 100: Cover For External Voltage Alternator FittingGroup 101: Starter Motor 12V - 2.5KW
Group 102: Fitting For Pressure Oil Switch
Group 106: Pre-- Heating Glow Plug And Control Box
Group 140: Camshaft Flange On 3rd PTO
Group 160: Flanging Plate
Group 171: Pulley Guard
Gasket Set
Group 101: Air Intake
Group 103: Fuel System
Group 104: Cooling System
Group 105: Engine
Group 107: Nameplate and Decals
Group 109: Skid and Mounting
Group 201: Alternator and Mounting
Group 301: Controller and Mounting
Group 701: Literature

TP-6775 6/13

6EKOD/
5EFKOD
GM77898-GA1
GM77898-GA5
006
059
108
115
058
088
088
003
024
074
004
002
004
082
049
090
002
015
119
196
023
128
001
157a
073
127
073
004
001
004
126
017
065
001
056
001
040
004
089
011
1003
GM77379-GR1
GM74543-GR1
GM75706-GR1
GM77080-GR1
GM77911-GR1
GM75627-GR1
GM73473-GR1
GM76137-GR1
701-197-3

Variation
Specification Number
9EKOZD/
11EKOZD/
7EFKOZD
9EFKOZD
GM77898-GA2 GM77898-GA3 GM77898-GA4
GM77898-GA6 GM77898-GA7 GM77898-GA8
006
059
108
115
058
088
088
003
024
074
004
002
004
082
049
090
002
015
119
196
023
128
001
157a
073
127
073
004
001
004
126
017
065
001
056
001
040
004
089
011
1003
GM77379-GR1
GM74543-GR1
GM75706-GR1
GM77080-GR1
GM77911-GR1
GM75627-GR2
GM73474-GR1
GM76137-GR1
701-197-4

008
054
108
115
059
089
089
003
025
075
010
002
005
083
050
090
002
015
117
196
023
128
001
157b
072
126
073
004
002
004
118
017
065
001
056
001
041
004
089
011
1404
GM77379-GR1
GM74543-GR2
GM75706-GR2
GM77080-GR2
GM77911-GR1
GM75627-GR3
GM73474-GR2
GM76137-GR1
701-197-5

008
054
108
115
059
089
089
003
025
075
010
002
005
083
050
090
002
015
117
196
023
128
001
157b
072
126
073
004
002
004
118
017
065
001
056
001
041
004
089
011
1404
GM77379-GR1
GM74543-GR2
GM75706-GR2
GM77080-GR2
GM77911-GR2
GM75627-GR3
GM73474-GR3
GM76137-GR1
701-197-6

5Group 10: Crankshaft
Variation 006

Item B6: See Group 11
Item E24: See Group 20
Item E31: See Group 20

6

Item

Part No.

Description

Qty.

C1
C3
C10
C11
C12

ED0022801190-S
ED0090801320-S
ED0022801490-S
ED0084300040-S
ED0010511050-S

Key
Plug, Diam. 6
Key (8mm)
Tapper Pin
Crankshaft Assy

1
3
1
1
1

TP-6775 6/13

Group 10: Crankshaft
Variation 008

Item B6: See Group 11
Item E24: See Group 20
Item E31: See Group 20

Item

Part No.

Description

Qty.

C1
C3
C10
C11
C13

ED0022801190-S
ED0090801320-S
ED0022801500-S
ED0084300040-S
ED0010509610-S

Key
Plug, Diam. 6
Key (12 mm)
Tapper Pin
Crankshaft Assy

1
4
1
1
1

TP-6775 6/13

7Group 11: Connecting Rod And Piston Set
Variation 054

8

Item

Part No.

Description

Qty.

B1
B2
B3
B4
B5
B6
B6
B6
B7
B8

ED0082112480-S
ED0065025570-S
ED0016300380-S
ED0084800810-S
ED0012610990-S
ED0016401160-S
ED0016401170-S
ED0016401180-S
ED0015262260-S
ED0017701010-S

Ring Set, Std.
Piston Set, Std.
Small End Bushing
Piston Pin (Diam.20)
Circlip
Big End Bushing Std.
Big End Bushing, -0.25
Big End Bushing, -0.50
Connecting Rod
Bolt, M8 x 1 x 42

4
4
4
4
8
4
4
4
4
8

TP-6775 6/13

Group 11: Connecting Rod And Piston Set
Variation 059

Item

Part No.

Description

Qty.

B1
B2
B3
B4
B5
B6
B6
B6
B7
B8

ED0082112480-S
ED0065025570-S
ED0016300380-S
ED0084800810-S
ED0012610990-S
ED0016401160-S
ED0016401170-S
ED0016401180-S
ED0015262260-S
ED0017701010-S

Ring Set, Std.
Piston Set, Std.
Small End Bushing
Piston Pin (Diam.20)
Circlip
Big End Bushing Std.
Big End Bushing, -0.25
Big End Bushing, -0.50
Connecting Rod
Bolt, M8 x 1 x 42

3
3
3
3
6
3
3
3
3
6

TP-6775 6/13

9Group 12: Flywheel With Crown Gear
Variation 108

ItemPart No.

Description

C5

ED0028162410-S

Crown Gear (Z = 92)

1

C6

ED0098816570-S

Flywheel With Crown (Z = 92)1C7ED0017801050-S

Bolt, M10 x 35

5

10

Qty.

TP-6775

6/13

Group 14: Drive Pulley And Belt For Alternator
Variation 115

Item

Part No.

Description

Qty.

C8

ED0098653190-S

Screw, M16 x 1.5 Left Rotation

1

G38

ED0097320160-S

Screw, M6 x 40

4

G39

ED0070511590-S

Pulley, 1 Groove1

TP-6775

6/13

11

Group 20: Crankcase
Variation 058

Item

Part No.

Description

Qty.

E3
E15
E16
E20
E21
E24
E24
E24
E25
E26a
E27a
E29
E31
E31
E31
E39
E54

ED0019701400-S
ED0090802400-S
ED0089900220-S
ED0098201200-S
ED0019701400-S
ED0012571580-S
ED0012571590-S
ED0012571600-S
ED0084001080-S
ED0046700590-S
ED0089650480-S
ED0044000540-S
ED0016111930-S
ED0016111940-S
ED0016111950-S
ED0015112700-S
ED0084301050-S

SleevePlug, D.12
Plug, Diam. 30
Screw
SleeveThrust Washer, Std
Thrust Washer, +0.10
Thrust Washer, +0.20
Lockpin, 10 x 20
Copper Gasket, D.10
Plug, M10
GasketBearing, Std.
Bearing, -0.25
Bearing, -0.50
Crankcase Assy.
Taper Pin, 8 x 16

2
1
4
8
2
2
2
2
2
1
1
4
4
4
4
1
1

12

TP-6775 6/13

Group 20: Crankcase
Variation 059

Item

Part No.

Description

Qty.

E3
E15
E16
E20
E21
E24
E24
E24
E25
E26a
E27a
E29
E31
E31
E31
E39
E54

ED0019701400-S
ED0090802400-S
ED0089900220-S
ED0098201200-S
ED0019701400-S
ED0012571580-S
ED0012571590-S
ED0012571600-S
ED0084001080-S
ED0046700590-S
ED0089650480-S
ED0044000540-S
ED0016111930-S
ED0016111940-S
ED0016111950-S
ED0015112690-S
ED0084301050-S

SleevePlug, D.12
Plug, Diam. 30
Screw
SleeveThrust Washer, Std
Thrust Washer, +0.10
Thrust Washer, +0.20
Lockpin, 10 x 20
Copper Gasket, D.10
Plug, M10
GasketBearing, Std.
Bearing, -0.25
Bearing, -0.50
Crankcase Assy.
Taper Pin, 8 x 16

2
1
6
10
2
2
2
2
2
1
1
4
5
5
5
1
1

TP-6775 6/13

13

Group 21: Cylinder Head And Precombustion Chamber
Variation 088

Item

Part No.

Description

Qty.

F40
L5
L20
L20
L24
L25
L26
L34
L36
L37
L48
L49
L50
L51
L59
L60

ED0059890130-S
ED0085451900-S
ED0048452000-S
ED0048452200-S
ED0076251300-S
ED0089900470-S
ED0098202220-S
ED0067251210-S
ED0080001970-S
ED0080002110-S
ED0055700190-S
ED0076250100-S
ED0012000810-S
ED0017701270-S
ED0092011380-S
ED0047309910-S

3
2
6
6
8
2
8
3
3
3
1
1
1
1
1

L60

ED0047309920-S

L60

ED0047309930-S

L62

ED0017700020-S

Spark Arrestor
Lifting Brace
Valve Guide, Std.
Valve Guide, +0.50
Washer, Diam. 10.2
Plug, Diam.18
Screw
Precombustion Chamber
Inlet Valve Seat
Exhaust Valve Seat
Retainer
Washer, Diam. 8
O-RingBolt, M8 x 14
Cylinder Head
Head Gasket, 0.63
(0.63 mm piston clearance)
Head Gasket, 0.73
(0.73 mm piston clearance)
Head Gasket, 0.83
(0.83 mm piston clearance)
Bolt, M8 x 1.25 x 16

14

1
1
1
1

TP-6775 6/13

Group 21: Cylinder Head And Precombustion Chamber
Variation 089

Item

Part No.

Description

Qty.

F40
L5
L20
L20
L24
L25
L26
L34
L36
L37
L48
L49
L50
L51
L59
L61

ED0059890130-S
ED0085451900-S
ED0048452000-S
ED0048452200-S
ED0076251300-S
ED0089900470-S
ED0098202220-S
ED0067251210-S
ED0080001970-S
ED0080002110-S
ED0055700190-S
ED0076250100-S
ED0012000810-S
ED0017701270-S
ED0092012160-S
ED0047309940-S

4
2
8
8
10
6
10
4
4
4
1
1
1
1
1

L61

ED0047309950-S

L61

ED0047309960-S

L62

ED0017700020-S

Spark Arrestor
Lifting Brace
Valve Guide, Std.
Valve Guide, +0.50
Washer, Diam. 10.2
Plug, Diam.18
Screw
Precombustion Chamber
Inlet Valve Seat
Exhaust Valve Seat
Retainer
Washer, Diam. 8
O-RingBolt, M8 x 14
Cylinder Head
Head Gasket, 0.63
(0.63 mm piston clearance)
Head Gasket, 0.73
(0.73 mm piston clearance)
Head Gasket, 0.83
(0.83 mm piston clearance)
Bolt, M8 x 1.25 x 16

TP-6775 6/13

1
1
1
1

15

Group 22: Rocker Arms Cover And Oil Filler
Variation 088

Item

Part No.

Description

Qty.

L3a
L4
L4a
L9
L52
L54
L55
L77

ED0090321290-S
ED0097304160-S
ED0097660010-S
ED0053651220-S
ED0021257260-S
ED0044001020-S
ED0050662220-S
ED0012000820-S

Filler Oil Cap
Screw, M6 x 20
Screw, Torx M6 x 20
Connection
Rocker Arm Cover
GasketSeparator
O-Ring 3106

1
10
2
1
1
1
1
1

16

TP-6775 6/13

Group 22: Rocker Arms Cover And Oil Filler
Variation 089

Item

Part No.

Description

Qty.

L3a
L4
L4a
L9
L53
L57
L58
L77

ED0090321290-S
ED0097304160-S
ED0097660010-S
ED0053651220-S
ED0021257480-S
ED0044001010-S
ED0050662650-S
ED0012000820-S

Filler Oil Cap
Screw, M6 x 20
Screw, Torx M6 x 20
Connection
Rocker Arm Cover
GasketSeparator
O-Ring 3106

1
12
2
1
1
1
1
1

TP-6775 6/13

17

Group 23: Crankshaft Flange (Flywheel Side)
Variation 003

Item

Part No.

Description

Qty.

E13
E17
E18
E19

ED0097300100-S
ED0045011560-S
ED0037900780-S
ED0012133470-S

Screw, M6 x 16
GasketEngine Flange Assy
Seal Ring, 70 x 88 x 8

6
1
1
1

18

TP-6775 6/13

Group 30: Fuel System -- Injection Pump And Hoses
Variation 024

Item

Part No.

Description

Qty.

F2
F3
F10
F11
F12
F14
F16
F17
F18
F20

ED0097303130-S
ED0047500140-S
ED0012002860-S
ED0032401640-S
ED0067801350-S
ED0096800410-S
ED0058012740-S
ED0096721070-S
-

3
1
6
6
6
3
3
3
-

F23
F24
F25
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F28
F29
F30
F31
F32
F35
F36
F37
F39
F40
F41
F43
F62
F63
F64
I57

ED0057551130-S
ED0065902900-S
ED0083351420-S
ED0083351430-S
ED0083351440-S
ED0083351450-S
ED0083351460-S
ED0083351470-S
ED0083351480-S
ED0083351490-S
ED0083351500-S
ED0083351510-S
ED0083351520-S
ED0014200480-S
ED0035272200-S
ED0047600150-S
ED0012002770-S
ED0053750170-S
ED0097302060-S
ED0012410090-S
ED0012002130-S
ED0065314360-S
ED0012002870-S
ED0047600380-S
ED0093759950-S
ED0063703310-S

Screw
Delivery Pipe Seal
Seal Ring, 9.25 x 1.78
Nut, M8
Stud
Tappet (See Group 35)
Bleeding Valve
Delivery Valve Spring
Delivery Valve
Injection Plunger(See item F25)
Tappet Spring
Push Rod (See item F25)
Injection Pump Assy.
Shim, 2.00
Shim, 1.90
Shim. 1.80
Shim. 1.70
Shim. 1.60
Shim. 1.50
Shim. 1.40
Shim. 1.30
Shim, 1.20
Shim. 1.10
Shim. 1.00
Pressure Spring (See item F25)
Drive RodSpacerFiller (See item F25)
Valve Gasket
Seal Ring, 20.35 x 1.78
Governor Sleeve
Screw, TCEI M4 x 12
Circlip, Diam. 19
Spark Arrestor (See Group 21)
O-Ring, 26.70 x 1.78
NozzleO-Ring, 25.12 x 1.78
GasketDelivery Pipe
Locking Plate

TP-6775 6/13

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
12
3
3
3
3
3
1
1
19

Group 30: Fuel System -- Injection Pump And Hoses
Variation 025

Item

Part No.

Description

Qty.

F2
F3
F10
F11
F12
F14
F16
F17
F18
F20

ED0097303130-S
ED0047500140-S
ED0012002860-S
ED0032401640-S
ED0067801350-S
ED0096800410-S
ED0058012740-S
ED0096721070-S
-

4
1
8
8
8
4
4
4
-

F23
F24
F25
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F28
F29
F30
F31
F32
F35
F36
F37
F39
F40
F41
F43
F62
F63
F65
I57

ED0057551130-S
ED0065902900-S
ED0083351420-S
ED0083351430-S
ED0083351440-S
ED0083351450-S
ED0083351460-S
ED0083351470-S
ED0083351480-S
ED0083351490-S
ED0083351500-S
ED0083351510-S
ED0083351520-S
ED0014200480-S
ED0035272200-S
ED0047600150-S
ED0012002770-S
ED0053750170-S
ED0097302060-S
ED0012410090-S
ED0012002130-S
ED0065314360-S
ED0012002870-S
ED0047600380-S
ED0093759880-S
ED0063703310-S

Screw
Delivery Pipe Seal
Seal Ring, 9.25 x 1.78
Nut, M8
Stud
Tappet (See Group 35)
Bleeding Valve
Delivery Valve Spring
Delivery Valve
Injection Plunger (See Item
F25)
Tappet Spring
Push Rod (See Item F25)
Injection Pump Assy.
Shim, 2.00
Shim, 1.90
Shim. 1.80
Shim. 1.70
Shim. 1.60
Shim. 1.50
Shim. 1.40
Shim. 1.30
Shim, 1.20
Shim. 1.10
Shim. 1.00
Pressure Spring (See Item F25)
Drive RodSpacerFiller (See Item F25)
Valve Gasket
Seal Ring, 20.35 x 1.78
Governor Sleeve
Screw, TCEI M4 x 12
Circlip, Diam. 19
Spark Arrestor (See Group 21)
O-Ring, 26.70 x 1.78
NozzleO-Ring, 25.12 x 1.78
GasketDelivery Pipe
Locking Plate

20

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
16
4
4
4
4
4
1
1
TP-6775 6/13

Group 35: Camshaft -- Push Rod
Variation 074

Item

Part No.

Description

Qty.

D47
F14

ED0010116320-S
ED0014101120-S

Camshaft
Tappet1
3

TP-6775 6/13

21

Group 35: Camshaft -- Push Rod
Variation 075

Item

Part No.

Description

Qty.

D48
F14

ED0010116340-S
ED0014101120-S

Camshaft
Tappet1
4

22

TP-6775 6/13

Group 36: Rocker Arm And Valves
Variation 004

Item

Part No.

Description

Qty.

D1
D1a
D2
D3
D4
D5
D6
D7
D8
D9
D10
D12
D13
D16
D45
L16
L18
L27
L28
L29
L44

ED0060451110-S
ED0015411930-S
ED0098500880-S
ED0032400080-S
ED0098501100-S
ED0032401510-S
ED0015412200-S
ED0086151050-S
ED0076251300-S
ED0032400330-S
ED0068000880-S
ED0084300610-S
ED0090001480-S
ED0015411930-S
ED0060450870-S
ED0057551370-S
ED0064100170-S
ED0076251850-S
ED0096851500-S
ED0096521570-S
ED0045350150-S

Rocker Arm Assy.
Rocker Arm (Inlet/Exhaust)
Adj.Screw
Nut, M6
Adj.Screw
Nut
Injection Pump Rocker Arm
Rocker Arm Shaft Support
Washer, Diam. 10.2
Nut, M10
Stud, M10 x 45
Lockpin, 4 x 14
Plug, Diam.11
Rocker Arm (Inlet/Exhaust)Rocker Arm Shaft
Valve Spring
Retainer With Half-Collets
WasherExhaust Valve
Intake Valve
Valve Retainer

1
3
6
6
3
3
3
3
4
4
4
1
2
3
1
6
6
6
3
3
6

TP-6775 6/13

23

Group 36: Rocker Arm And Valves
Variation 010

Item

Part No.

Description

Qty.

D1
D1a
D2
D3
D4
D5
D6
D7
D8
D9
D10
D12
D13
D16
D46
L16
L18
L27
L28
L29
L44

ED0060451120-S
ED0015411930-S
ED0098500880-S
ED0032400080-S
ED0098501100-S
ED0032401510-S
ED0015412200-S
ED0086151050-S
ED0076251300-S
ED0032400330-S
ED0068000880-S
ED0084300610-S
ED0090001480-S
ED0015411930-S
ED0060450830-S
ED0057551370-S
ED0064100170-S
ED0076251850-S
ED0096851500-S
ED0096521570-S
ED0045350150-S

Rocker Arm Assy.
Rocker Arm (Inlet/Exhaust)
Adj.Screw
Nut, M6
Adj.Screw
Nut
Injection Pump Rocker Arm
Rocker Arm Shaft Support
Washer, Diam. 10.2
Nut, M10
Stud, M10 x 45
Lockpin, 4 x 14
Plug, Diam.11
Rocker Arm (Inlet/Exhaust)Rocker Arm Shaft
Valve Spring
Retainer With Half-Collets
WasherExhaust Valve
Intake Valve
Valve Retainer

1
4
8
8
4
4
4
5
5
5
5
1
2
4
1
8
8
8
4
4
8

24

TP-6775 6/13

Group 38: Timing Pulley -- Belt -- Jockey Pulley
Variation 002

Item

Part No.

Description

Qty.

D23
D24
D38
D39
D41
D42
D43
D44
H1

ED0070900120-S
ED0024403380-S
ED0098201420-S
ED0076250450-S
ED0032400330-S
ED0074950100-S
ED0068000900-S
ED0041100090-S
ED0069752920-S

Gear Pulley
Timing Belt Z=113
Screw
Washer, D.11
Nut, M10
WasherStud
Jockey Pulley
Driving Pulley

1
1
1
1
1
1
1
1
1

TP-6775 6/13

25

Group 40: Oil Pump
Variation 004

Item

Part No.

Description

Qty.

H1
H2
H3
H4
H5
H6
H9
H11
H14
H17
H18
H19
H20
H21
H35
H49

ED0012133430-S
ED0046700600-S
ED0090150050-S
ED0056250080-S
ED0064950450-S
ED0098000610-S
ED0077501050-S
ED0017700070-S
ED0097320740-S
ED0066050960-S
ED0012002920-S
ED0045802160-S
ED0098651740-S

Driving Pulley (See Group 38)
Seal Ring, 32 x 50 x 6
Copper Gasket, Diam.12
Plug
Pressure Valve Spring
Drive RodScrew, M6 x 16
Oil Pump Rotors
Bolt, M8 x 1.25 x 30
Screw, M8 x 20
Oil Pump
O-RingSee Item H18
GasketKey (See Group 10)
Screw

1
1
1
1
1
3
1
1
6
1
1
1
2

26

TP-6775 6/13

Group 40: Oil Pump
Variation 005

Item

Part No.

Description

Qty.

H1
H2
H3
H4
H5
H6
H9
H11
H14
H17
H18
H19
H20
H21
H35
H49

ED0012133430-S
ED0046700600-S
ED0090150050-S
ED0056250080-S
ED0064950450-S
ED0098000610-S
ED0077501080-S
ED0017700070-S
ED0097320740-S
ED0066050990-S
ED0012002920-S
ED0045802160-S
ED0098651740-S

Driving Pulley (See Group 38)
Seal Ring, 32 x 50 x 6
Copper Gasket, Diam.12
Plug
Pressure Valve Spring
Drive RodScrew, M6 x 16
Oil Pump Rotors
Bolt, M8 x 1.25 x 30
Screw, M8 x 20
Oil Pump Assy.
O-RingSee Item H18
GasketKey (See Group 10)
Screw

1
1
1
1
1
3
1
1
6
1
1
1
2

TP-6775 6/13

27

Group 41: Oil Pan
Variation 082

Item

Part No.

Description

Qty.

H12
H15
H25
H28
H29
H57a
H58
H65
H127
H128
H129

ED0012000300-S
ED0012002740-S
ED0017601300-S
ED0012002670-S
ED0090400170-S
ED0094852720-S
ED0047755600-S
ED0066458560-S
ED0090321240-S
ED0012000150-S
ED0089800310-S

Rubber Oil Seal
Oil Seal, Diam. 8.00
Bolt, M6 x 12
O-Ring
Plug
Discharging Oil Pipe
GasketOil PanOil Charging PlugO-RingConical Plug, 3/8”

1
1
19
1
1
1
1
1
1
1
1

28

TP-6775 6/13

Group 41: Oil Pan
Variation 083

Item

Part No.

Description

Qty.

H12
H15
H25
H28
H29
H57a
H58
H65
H127
H128
H129

ED0012000300-S
ED0012002740-S
ED0017601300-S
ED0012002670-S
ED0090400170-S
ED0094852700-S
ED0047755610-S
ED0066458570-S
ED0090321240-S
ED0012000150-S
ED0089800310-S

Rubber Oil Seal
Oil Seal, Diam. 8.00
Bolt, M6 x 12
O-Ring
Plug
Discharging Oil Pipe
GasketOil PanOil Charging PlugO-RingConical Plug, 3/8”

1
1
23
1
1
1
1
1
1
1
1

TP-6775 6/13

29

Group 42: Oil Filtering
Variation 049

Item

Part No.

Description

Qty.

H32
H33
H101
H102
H103
H104
H105
H106
H107
H111
H111a
H112

ED0072650360-S
ED0021752850-S
ED0012020360-S
ED0038551350-S
ED0012000420-S
ED0059530480-S
ED0046700610-S
ED0048963200-S
ED0073302780-S
ED0094853850-S
ED0094853850-S
ED0019011550-S

Union
Oil Filter Cartridge
O-RingOil Flange
Rubber Oil Seal
NippleCopper Gasket, D. 14
Oil Flange
Head Filter Oil Conn.
Oil Hose (1070mm)
Oil Hose (1070mm)
Union Bolt, M14

1
1
1
1
1
2
5
1
1
1
1
2

30

TP-6775 6/13

Group 42: Oil Filtering
Variation 050

Item

Part No.

Description

Qty.

H32
H33
H101
H102
H103
H104
H105
H106
H107
H111
H111a
H112

ED0072650360-S
ED0021752850-S
ED0012020360-S
ED0038551350-S
ED0012000420-S
ED0059530480-S
ED0046700610-S
ED0048963200-S
ED0073302780-S
ED0094853840-S
ED0094853840-S
ED0019011550-S

Union
Oil Filter Cartridge
O-RingOil Flange
Rubber Oil Seal
NippleCopper Gasket, D. 14
Oil Flange
Head Filter Oil Conn.
Oil Hose (1220mm)
Oil Hose (1220mm)
Union Bolt, M14

1
1
1
1
1
2
5
1
1
1
1
2

TP-6775 6/13

31

Group 43: Oil Dipstick
Variation 090

Item

Part No.

Description

H43

ED0014005490-S

Oil Dipstick

32

Qty.
1

TP-6775

6/13

Group 45: Breather System
Variation 002

Item

Part No.

Description

Qty.

L6
L7
L13
L38

ED0094000980-S
ED0036301470-S
ED0036301470-S
ED0096800340-S

Drain Pipe
Clamp, Diam.12-22
Clamp, Diam.12-22
Suction Valve

1
1
1
1

TP-6775 6/13

33

Group 47: Plug For Oil Cooler Fitting
Variation 015

Item

Part No.

Description

E60

ED0046700190-S

Copper Gasket, D.16

1

E61

ED0090400310-S

Plug, M16 x 15

1

34

Qty.

TP-6775

6/13

Group 50: Speed Governor -- Injection Pump Drive Rod
Variation 117

Item

Part No.

Description

Qty.

D25
D26
D27
D28
D29
D30
D31
D32
D34
D34c
D35
D36
I8
I8a
I9
I19
I23
I24
I29
I30
I53
I54
I55
I58

ED0012133030-S
ED0097300100-S
ED0026902940-S
ED0012020370-S
ED0030010660-S
ED0062751660-S
ED0098000610-S
ED0088050480-S
ED0054012500-S
ED0073520630-S
ED0015850850-S
ED0031101650-S
ED0063200730-S
ED0097320960-S
ED0056552570-S
ED0076260370-S
ED0056554070-S
ED0098652020-S
ED0012000370-S
ED0013801020-S
ED0063200730-S
ED0048963300-S

Seal Ring, 35 x 52 x 7
Screw, M6 x 16
Governor CoverRubber Oil Seal
Ball Bearing
Plate
Screw, M6 x 16
Weight Support
Contro Sleeve
Thrust Washer
SleeveThrust Roller
Plate
See Item I53
Screw, M3 x 6Extra-Fuel Spring
WasherGovernor Spring
Screw, M3 x 10
Rubber Oil Seal
Injection Pump Rack
Plate
See Item I53
Governor Assy.

1
3
1
1
1
1
3
1
1
1
1
1
1
6
1
2
1
4
1
1
2
1

TP-6775 6/13

35

Group 50: Speed Governor -- Injection Pump Drive Rod
Variation 119

Item

Part No.

Description

Qty.

D25
D26
D27
D28
D29
D30
D31
D32
D34
D34c
D35
D36
I8
I8a
I9
I19
I23
I24
I29
I30
I52
I54
I55
I58

ED0012133030-S
ED0097300100-S
ED0026902940-S
ED0012020370-S
ED0030010660-S
ED0062751660-S
ED0098000610-S
ED0088050480-S
ED0054012500-S
ED0073520630-S
ED0015850850-S
ED0031101650-S
ED0063200730-S
ED0097320960-S
ED0056552570-S
ED0076260370-S
ED0056554070-S
ED0098652020-S
ED0012000370-S
ED0013801040-S
ED0063200730-S
ED0048963300-S

Seal Ring, 35 x 52 x 7
Screw, M6 x 16
Governor CoverRubber Oil Seal
Ball Bearing
Plate
Screw, M6 x 16
Weight Support
Contro Sleeve
Thrust Washer
SleeveThrust Roller
Plate
See Item I52
Screw, M3 x 6Extra-Fuel Spring
WasherGovernor Spring
Screw, M3 x 10
Rubber Oil Seal
Injection Pump Rack
Plate
See Item I52
Governor Assy.

1
3
1
1
1
1
3
1
1
1
1
1
1
4
1
2
1
3
1
1
1
1

36

TP-6775 6/13

Group 51: Accelerator Control -- Extra Fuel Device
Variation 196

Item

Part No.

Description

Qty.

I1a
I2

ED0033002730-S
ED0046700620-S

1
2

I2a
I11
I12
I18
I69
I106
I107
I111

ED0076701290-S
ED0044800460-S
ED0085760860-S
ED0091801910-S
ED0017600010-S
ED0033002370-S
ED0097651220-S
ED0017600010-S

Nut
Copper Gasket, D. 6.2 x 10 x
1.5
WasherGasket, 16 x 20
Extra Fuel Device
Wire End
Bolt, M6 x 1 x 10
Nut (EPA Type)
Screw, M6 x 30
Bolt, M6 x 1 x 10

TP-6775 6/13

1
1
1
1
1
1
1
1

37

Group 52: Control Stop 12V Electrovalve
Variation 023

Item

Part No.

Description

F49

ED0035872090-S

12V Electro-Valve

1

F141

ED0024710060-S

Collar

1

38

Qty.

TP-6775

6/13

Group 61: Fuel Filter
Variation 128

Item

Part No.

Description

Qty.

F51

ED0037302020-S

Fuel Filter

1

F56

ED0021752880-S

Fuel Filter Cartridge

1

F60

ED0046700610-S

Copper Gasket, D. 14

5F61ED0019010320-S

Union Bolt, M14

2

F135

ED0090800370-S

Union Bolt, M6

1

F136

ED0046700620-S

Copper Gasket, D 6

2

F146

ED0090400120-S

Plug, M14

1

TP-6775

6/13

39

Group 62: Cover For Fuel Feed Pump Fitting
Variation 001

Item

Part No.

Description

F4

ED0032401640-S

Nut, M82

F6ED0067800080-S

Stud, M8 x 20

2

F157

ED0038000370-S

Flange1

F158

ED0044000750-S

Gasket

1

40

Qty.

TP-6775

6/13

Group 64: Fuel Hoses
Variation 157

F48
F53
F54

F55

Variation 157a
Item Part No.

Description

Qty.

F48
F53
F54
F55
F134a

Union, M10
Copper Gasket, D.10
Delivery Pipe, 545mm
Fuel Pipe 440mm
Clamp, D.11-13 (not shown)

1
2
1
1
1

Variation 157b
Item Part No.

Description

Qty.

F48
F53
F54
F55
F134a

Union, M10
Copper Gasket, D.10
Delivery Pipe, 670mm
Fuel Pipe 440mm
Clamp, D.11-13 (not shown)

1
2
1
1
1

ED0019011930-S
ED0046700590-S
ED0093763980-S
ED0093763970-S
ED0036302170-S

ED0019011930-S
ED0046700590-S
ED0093763990-S
ED0093763970-S
ED0036302170-S

TP-6775 6/13

41

Group 68: Water Hoses
Variation 072

Item

Part No.

Description

Qty.

G196
G197
G199
G200
G201
G202

ED0036301280-S
ED0093400210-S
ED0036301290-S
ED0093051010-S
ED0019011870-S
ED0046700610-S

Clamp
Tube
Clamp
Recycling Tube
Union, M14
Copper Gasket, D. 14

2
1
1
1
1
2

42

TP-6775 6/13

Group 68: Water Hoses
Variation 073

Item

Part No.

Description

Qty.

G196
G197
G199
G200
G201
G202

ED0036301280-S
ED0093400170-S
ED0036301290-S
ED0093051000-S
ED0019011190-S
ED0046700610-S

Clamp
Tube
Clamp
Recycling Tube
Union, M14
Copper Gasket, D. 14

2
1
1
1
1
2

TP-6775 6/13

43

Group 73: Water Cooler
Variation 126

Item

Part No.

Description

Qty.

A5
A7
A193
A205
A206
A207
A208
A210
G196
G198
G203
G211
G212
G213
G214
G215
G216
G217
G218
G219
G220

ED0044200700-S
ED0097302210-S
ED0045001020-S
ED0090400370-S
ED0090802200-S
ED0046700610-S
ED0067801420-S
ED0046700590-S
ED0036301280-S
ED0096020720-S
ED0073504050-S
ED0090001840-S
ED0012002650-S
ED0026550300-S
ED0012002650-S
ED0035275700-S
ED0097302110-S
ED0027504600-S
ED0093400350-S
ED0090802150-S
ED0097302110-S

GasketScrew, M8 x 100
GasketPlug, M14
Plug, 1/8”
Copper Gasket, D. 14
Stud, M8 x 20
Copper Gasket, D.10
Clamp
Tube
Radiator Assy.
Radiator Cap
O-RingFront Cover
O-RingSpacerScrew, M6 x 16
Rear CoverTube Nest
Plug (Zinc Anode)Screw, M6 x 16

4
8
1
1
2
1
2
2
2
1
1
1
1
1
1
1
3
1
1
1
3

44

TP-6775 6/13

Group 73: Water Cooler
Variation 127

Item

Part No.

Description

Qty.

A5
A7
A193
A205
A206
A207
A208
A210
G196
G198
G203
G211
G212
G213
G214
G215
G216
G217
G218
G219
G220

ED0044200700-S
ED0097302210-S
ED0045001020-S
ED0090400370-S
ED0090802200-S
ED0046700610-S
ED0067801420-S
ED0046700590-S
ED0036301280-S
ED0096020720-S
ED0073504070-S
ED0090001840-S
ED0012002650-S
ED0026550300-S
ED0012002650-S
ED0035275700-S
ED0097302110-S
ED0027504600-S
ED0093400340-S
ED0090802150-S
ED0097302110-S

GasketScrew, M8 x 100
GasketPlug, M14
Plug, 1/8”
Copper Gasket, D. 14
Stud, M8 x 20
Copper Gasket, D.10
Clamp
Tube
Radiator Assy.
Radiator Cap
O-RingFront Cover
O-RingSpacerScrew, M6 x 16
Rear CoverTube Nest
Plug (Zinc Anode)Screw, M6 x 16

4
8
1
1
2
1
2
2
2
1
1
1
1
1
1
1
3
1
1
1
3

TP-6775 6/13

45

Group 74: Thermostat Assy. -- Thermal Exp. Valve
Variation 073

Item

Part No.

Description

Qty.

G29
G30
G31
G32
G32a
G33
G43
G44
G45
G47
G68
G73
G191
G192
G193
G194
G195

ED0027502790-S
ED0012000910-S
ED0091951240-S
ED0048967270-S
ED0028712840-S
ED0097320740-S
ED0044600370-S
ED0046700190-S
ED0025012370-S
ED0097320640-S
ED0090400120-S
ED0046700610-S
ED0046700590-S
ED0072702380-S
ED0019011930-S
ED0046700580-S
ED0017700010-S

Thermostat Cover
O-Ring
Thermostat
Thermostat Assy.
Thermostat
Screw, M8 x 20
GasketCopper Gasket, D.16
Stud, M16
Screw, M8 x 30
Plug, M14
Copper Gasket, D. 14
Copper Gasket, D.10
Union, D.10
Union Screw, M10
Copper Gasket, D.8
Screw, M8 x 12

1
1
1
1
1
2
1
1
1
2
1
1
2
1
1
1
1

46

TP-6775 6/13

Group 75: Water Inlet Flange
Variation 004

Item

Part No.

Description

Qty.

G16

ED0097300180-S

Screw, M6 x 452

G17ED0045011580-S

Gasket1

G23

ED0073302860-S

Flange1

G186a

ED0089650050-S

Plug, M141

G187

ED0046700610-S

Copper Gasket, D. 14

1

TP-6775

6/13

47

Group 77: Water Pump
Variation 001

Item

Part No.

Description

Qty.

G18
G19
G24
G42

ED0065844380-S
ED0045802150-S
ED0017701780-S
ED0017701600-S

Water Pump Assy.
Pump Body Gasket
Screw, M8 x 1.25 x 35
Screw, M8 x 1.25 x 16

1
1
2
2

48

TP-6775 6/13

Group 77: Water Pump
Variation 002

Item

Part No.

Description

Qty.

G18
G19
G24
G42

ED0065844390-S
ED0045802150-S
ED0017701780-S
ED0017701600-S

Water Pump Assy.
Pump Body Gasket
Screw, M8 x 1.25 x 35
Screw, M8 x 1.25 x 16

1
1
2
2

TP-6775 6/13

49

Group 79: Plug On Head For Heating Cab Fitting
Variation 004

Item

Part No.

Description

L31

ED0090650070-S

Plug

50

Qty.
1

TP-6775

6/13

Group 80: Inlet Manifold
Variation 118

Item

Part No.

Description

Qty.

A2
A3
A12
A34
A36
A128
A129
I4
I5
I16
I25
I26
I41
I42
I44
I127
I128
I129
I130

ED0097300320-S
ED0097320640-S
ED0095991570-S
ED0024864930-S
ED0044200820-S
ED0097300350-S
ED0097300310-S
ED0058301190-S
ED0052013390-S
ED0012000520-S
ED0032400080-S
ED0017600290-S
ED0056600650-S
ED0019570140-S
ED0052006740-S
ED0017550010-S
ED0076252850-S
ED0061405500-S
ED0032030500-S

Screw, M8 x 45
Screw, M8 x 30
Pipe
Inlet Manifold
Intake Manifold Gasket
Screw, M8 x 65
Screw, M8 x 40
Nut
External Lever
O-RingNut, M6
Adjusting Bolt, M6 x 30
Recovery Spring
SleeveInternal Lever
Screw, M5 x 8
Washer Diam. 5.3
Lever Shaft
Selflock Nut, M6

5
4
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1

TP-6775 6/13

51

Group 80: Inlet Manifold
Variation 126

Item

Part No.

Description

Qty.

A2
A3
A12
A32
A43
A128
A129
I4
I5
I16
I25
I26
I41
I42
I44
I127
I128
I129
I130

ED0097300320-S
ED0097320640-S
ED0095991570-S
ED0044200810-S
ED0024862660-S
ED0097300350-S
ED0097320630-S
ED0058301190-S
ED0052013390-S
ED0012000520-S
ED0032400080-S
ED0017600290-S
ED0056600650-S
ED0019570140-S
ED0052006740-S
ED0017550010-S
ED0076252850-S
ED0061405500-S
ED0032030500-S

Screw, M8 x 45
Screw, M8 x 30
Pipe
Intake Manifold Gasket
Inlet Manifold
Screw, M8 x 65
Screw, M8 x 35
Nut
External Lever
O-RingNut, M6
Adjusting Bolt, M6 x 30
Recovery Spring
SleeveInternal Lever
Screw, M5 x 8
Washer, Diam. 5.3
Lever Shaft
Selflock Nut, M6

4
3
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1

52

TP-6775 6/13

Group 82: Inlet Flange
Variation 017

See Group 105 for view of mounting bracket

Item

Part No.

Description

Qty.

A68
A70a
A141
A142

ED0045010810-S
ED0038660830-S
ED0017700050-S
ED0075550290-S

GasketInlet Flange
Screw, M8 x 22
Washer, Diam. 8

2
1
2
2

TP-6775 6/13

53

Group 87: Exhaust Manifold
Variation 065

Item

Part No.

Description

Qty.

A211
A212
A213
A214
A215
A216

ED0038151300-S
ED0097302130-S
ED0045011680-S
ED0095431840-S
ED0085451900-S
ED0032401650-S

Adaptor Flange
Screw, M8 x 25
GasketExhaust Tube
Engine Lifting Bracket
Nut, M8

1
2
1
1
1
2

54

TP-6775 6/13

Group 100: Cover For External Voltage Alternator Fitting
Variation 001

Item

Part No.

Description

Qty.

M3

ED0097320640-S

Screw, M8 x 30

2

M35

ED0038000350-S

Flange1TP-6775

6/13

55

Group 101: Starter Motor 12V -- 2.5KW
Variation 056

Item

Part No.

Description

M12
ED0058402610-S* Starting Motor 12V 2.5KW
M13ED0017900300-S Screw, M12 x 25
M22
ED0032400200-S Nut, M8
M23
ED0075650070-S Washer, Diam. 8* See Accessories section for Ignition Protected Starter part number.

56

Qty.
1
2
1
1

TP-6775 6/13

Group 102: Fitting For Pressure Oil Switch
Variation 001

Item

Part No.

Description

Qty.

M15
M100

ED0046700600-S
ED0089650030-S

Copper Gasket, Diam.12
Plug, M121
1

TP-6775 6/13

57

Group 106: Pre--Heating Glow Plug And Control Box
Variation 040

Item

Part No.

Description

Qty.

M6
M7
M20
M21
M85

ED0021001180-S
ED0021855480-S
ED0032400050-S
ED0076260660-S
ED0024710190-S

Preheating Glow Plug 12 V
Glow Plug WireNut, M5
WasherCollar 175mm

3
2
3
3
1

58

TP-6775 6/13

Group 106: Pre--Heating Glow Plug And Control Box
Variation 041

Item

Part No.

Description

Qty.

M6
M7
M20
M21
M85

ED0021001180-S
ED0021855480-S
ED0032400050-S
ED0076260660-S
ED0024710190-S

Preheating Glow Plug 12 V
Glow Plug WireNut, M5
WasherCollar 175mm

4
3
4
4
1

TP-6775 6/13

59

Group 140: Camshaft Flange On 3rd PTO
Variation 004

Item

Part No.

Description

D20

ED0012002330-S

O-Ring, 40.95 x 2.62

1

D21ED0038000260-S

Flange1

D22

ED0097304160-S

Screw, M6 x 20

3

60

Qty.

TP-6775

6/13

Group 160: Flanging Plate
Variation 089

Item

Part No.

Description

Qty.

E10

ED0063707340-S

1

E10a
E26
E26a

ED0063707350-S
ED0017700560-S
ED0017701110-S

Flanging Plate(Thickness 7 mm)
Centering Plate
Bolt, M8 x 18
Bolt, M8 x 18

TP-6775 6/13

1
7
4

61

Group 171: Pulley Guard
Variation 011

Item

Part No.

Description

Qty.

G1
G2
G27
G27a
G105
G116

ED0097302310-S
ED0069277070-S
ED0097302790-S
ED0097302790-S
ED0090000780-S
ED0090001340-S

Screw, M6 x 30
Belt Guard
Screw, M6 x 40
Screw, M6 x 40
PlugCap, Diam. 60

1
1
2
2
1
1

62

TP-6775 6/13

Gasket Set

Variation 1003
Item Part No.

Description

Qty.

N1a
N1b

Head/Fuel System Gasket Set
Crankcase Gasket Set

1
1

Variation1404
Item Part No.

Description

Qty.

N1a
N1b

Head/Fuel System Gasket Set
Crankcase Gasket Set

1
1

ED0082051080-S
ED0082051090-S

ED0082051100-S
ED0082051110-S

TP-6775 6/13

order the head gasket
separately

63

Group 101: Air Intake
Variation GM77379-- GR1

1
3
4

6
7

5
2

GM77379_B

Item
1
2
3
4
5
6
7

64

Part No.

Description

Qty.

GM74557
GM77378
M125A-- 06-- 80
M933-- 06016-- 60
X-284-26
X-426-16
X-426-19

Resonator, Intake
Hose, Molded Air Intake
Washer, Plain
Screw, hex cap, M6x16mm
Grommet, Round
Clamp, Hose, 1.81/2.75 In.
Clamp, Hose, 1.00/2.00 In.

1
1
2
2
1
1
1

TP-6775 6/13

Group 103: Fuel System
Variation GM74543-- GR1, GR2
17
15
3
19

25

4

8

8

9
11
14

7
13
15

20
22

21

23

24
20

21

16

10
12
22

18 16

5
GM74543_G

6

Item
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Part No.

Description

Qty.

X-6003-36
X-6003-52
229051229168
GM85932
M125A-08-80
M125A-10-80
M6923-06-80
M6923-10-80
M933-06020-60
M933-08020-60
M933-10035-60
X-25-40
X-75-2
X-101-25
X-216-29
X-284-39
X-426-9X-555-1
X-582-41
X-672-7
See Chart
GM85933

Conduit, convoluted
Conduit, convoluted
Pump, Fuel
Lead Assembly
Bracket, Fuel Pump
Washer, Plain, 8.4 ID x 16.0 OD
Washer, Plain, 10.5 ID x 20.0 OD
Nut, Hex 6mm
Nut, Hex 10mm
Screw, Hex Cap
Screw, Hex Cap
Screw, Hex Cap
Washer, Plain, .281 ID x .625 In. OD
Plug, Pipe (1/4” NPTF)
Nut, Hex Elastic Stop, M6-1
Coupling, Pipe
Grommet, Round
Clamp, Hose, .25/.70 In.
Elbow, Street (90 Deg x 1/4” NPTF)
Fitting, Hose Connector
Clamp, insulated, .44 in.
Line, Flex Fuel
Bracket, Fuel Pump

1
1
1
1
1
6
2
1
2
1
2
2
6
2
3
1
3
3
2
2
1
1
1

Variation No.

GM74543-GR1
GM74543-GR2

TP-6775 6/13

Item 24,
Fuel Line

X-6251-34
X-6251-35

65

Group 104: Cooling System
Variation GM75706-- GR1, GR2

28
30
6
12
28

26

29

5

8

16
19

15

27
2

3
4

21
7

24
25

13

22
15

15 17

29

25 24 4

14
19

27
21

7

11

16
20

10

15
9

61

64

68

69

63

62
23

18

70

GM75706_B

66

TP-6775

6/13

Group 104: Cooling System
Variation GM75706-- GR1, GR2
Item Part No.
Description
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
61
62
63
64
68
69
70

X-6003-6
229125229330359037
GM41987
GM46936
GM69828
GM74529
GM75641
GM75676
GM77653
GM82746
M125A-06-80
M125A-08-80
M6923-06-80
M6923-08-80
M6923-12-80
M933-06016-60
M933-06020-60
M933-08020-60
M933-08025-60
M933-12025-60
X-25-40
X-284-39
X-386-36
X-391-23
X-426-12
X-426-9
See Chart
344306344584229826344043
GM16865
GM22995
GM17702

Conduit, Convoluted
Belt, V ( 27 in.) (B)Screw, Wing
Bottle, Overflow
Tube, Seawater
Pump, Sea Water
Bracket, Water Bottle
Bracket, Seawater Pump
Guard, Belt
Bracket, Belt Guard
Switch, Pressure
Guard, Belt
Washer, Plain
Washer, Plain, 8.4 ID x 16.0 OD
Nut, Hex 6mm
Nut, Hex 8mm
Nut, Hex
Screw, Hex Cap, M6x16mm
Screw, Hex Cap
Screw, Hex Cap
Screw, Hex Cap
Screw, H.C.
Washer, Plain, .281 ID x .625 In. OD
Grommet, Round
Coolant Overflow Hose
Connector, 90 Deg. ( 3/4” ID Hose)
Clamp, Hose, .69/1.25 In.
Clamp, Hose, .25/.70 In.
Hose, Molded Seawater
Plate, Cover
GasketKit, Impeller (Includes Gasket)
Bearing, Ball
Seal
Seat, Ceramic
Key

Qty.
1
1
2
1
1
1
1
1
1
1
1
1
2
5
3
1
1
4
1
3
1
1
2
2
1
2
4
2
1
1
1
1
1
1
1
1

Item 30,
Variation No. Seawater Hose

GM75706-GR1
GM75706-GR2

TP-6775 6/13

GM75707
GM7570867

Group 105: Engine
Variation GM77080-- GR1, GR2

6

8

5
15
19
24
26
11

16
25

4

31

2

3

22
29

13
30

28
7

9

23

12

17
20

14
15
18
21

10

GM77080_D

68

TP-6775

6/13

Group 105: Engine
Variation GM77080-- GR1, GR2
Item Part No.
Description
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
29
30
31

X-6003-14
X-6003-14
238915249872343473359653365220
GM28823
GM66090
GM74501
GM74526
GM81954
M125A-04-80
M125A-08-80
M6921-08060-60
M6923-10-80
M7985A-04006-20
M933-08016-60
M933-10030-60
M934-08-60
X-25-40
X-67-113
X-391-23
X-400-191
X-426-12
X-672-20
X-6210-2
M933-08020-60
See Chart

Variation No.

GM77080-GR1
GM77080-GR2

TP-6775 6/13

Conduit, Convoluted
Conduit, Convoluted
Boot
Switch, High Temperature Shutoff
Sender, Oil Pressure
Valve, Oil Drain (3/8-18 NPT)
Adapter, BushingSensor, Temperature
Bushing, Adapter
Hose, Molded Seawater
Guard, Starter
Bracket, Fuel Filter Mounting
Washer, Plain
Washer, Plain, 8.4 ID x 16.0 OD
Screw, Hex Flange
Nut, Hex 10mm
Screw, Pan HeadScrew, Hex Cap
Screw, Hex Cap
Nut, Hex
Washer, plain, .281 ID x .625 in.OD
Screw, Hex Washer, Thread-Forming
Connector, 90 Deg. ( 3/4” ID Hose)Spacer, .384 ID x .5 OD x .25 in.
Clamp, Hose, .69/1.25 In.
Clamp, Insulated, .75 In.
Nut, flange spiralock, 1/4-20
Screw, Hex Cap
Engine Assembly

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
1
1
2
1
2
2
1
2
2
2
2
2
1

Item 31,
EngineAssembly

GM74469
GM74470

69

Group 107: Nameplate and Decals
Variation GM77911-- GR1
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12

224233226917238162249808249809249810294520344295344486
GM62794
GM35838
GM77652

Variation GM77911-- GR2
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12

70

224233226917238162249808249809249810294520344295344486
GM62794229883
GM77652

Description

Qty.

Decal, 1-800 Number
Decal, Negative Battery Conn.
Decal, Pos. Battery Connection
Decal, Warning Rotating Parts
Decal, Caution Hot Engine
Decal, Warning Hot Coolant
Decal, Danger, High Voltage
Decal, Equipment Grd
Decal, CE
Decal, Drain
Decal, 4 Wire Reconnection
Decal, Fuse Panel

1
1
1
1
1
1
1
1
1
1
1
1

Description

Qty.

Decal, 1-800 Number
Decal, Negative Battery Conn.
Decal, Pos. Battery Connection
Decal, Warning Rotating Parts
Decal, Caution Hot Engine
Decal, Warning Hot Coolant
Decal, Danger, High Voltage
Decal, Equipment Grd
Decal, CE
Decal, Drain
Decal, 12 Wire Reconnection
Decal, Fuse Panel

1
1
1
1
1
1
1
1
1
1
1
1

TP-6775 6/13

Group 109: Skid and Mounting
Variation GM75627-- GR1, GR2, GR3
12
4
10

17
7
14

13
9
3
6

8
11
5

2

15
9
3
6
13

16

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1

GM75627

Part No.

Description

Qty.

GM74528
LK-0606-1515
M125A-06-80
M125A-08-80
M125A-12-80
M6923-06-80
M6923-08-80
M931-08055-60
M933-06025-60
M933-08020-60
M933-12025-60
M982-08-80
X-22-12
X-25-96
See Chart
See Chart
See Chart

Support, Engine
Lead
Washer, Plain
Washer, Plain, 8.4 ID x 16.0 OD
Washer, Plain
Nut, Hex 6mm
Nut, Hex 8mm
Screw, Hex Cap
Screw, Hex Cap
Screw, Hex Cap
Screw, H.C.
Nut, Hex Elastic Stop, 8MM
Washer, Lock, .262 ID x .743 In. OD
Washer, Plain, .406 ID x 2 in. OD
Tray, Drip
VibromountVibromount

1
1
2
3
4
2
6
3
2
6
4
3
4
3
1
1
2

Module No.

GM75627-GR1
GM75627-GR2
GM75627-GR3

TP-6775 6/13

Item 15, Tray

GM74111
GM77515
GM74112Item 16,
Vibromount229127229127229127Item 17,
Vibromount22912722512522512571

Group 201: Generator and Mounting
Variation GM73473-- GR1

8
12

23

52
50
43
45
55

1
2

48
23

24

46

9

25

51 55

53

3

44

30

10

31

49

4

26

6

11
47
42
54

21
22
29

19

18
20
14

30
13

27
17
7

16

28

5

GM73473_B

72

TP-6775

6/13

Group 201: Generator and Mounting
Variation GM73473-- GR1
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
42
43
44
45
46
47
48
49
50
51
52
53
54
55

278427
GM29354
GM38784-2
GM71812
GM71834
GM71976
GM73374
GM73477
GM74612
GM76166
GM77897
GM78224
LK-0611-1515
M125A-06-80
M6923-08-80
M931-08300-60
M933-06010-60
M933-10025-82
X-22-12
X-22-6
X-49-2
X-67-133
X-67-64X-634-27
X-801-3
X-801-4
X-6054-17
X-6210-3
X-6216-1
X-6266-1
229335238247238248239247239282256466
GM60538
GM79114
X-22-6
X-468-3
X-49-1
X-634-27
X-67-113
X-67-64

TP-6775 6/13

Description

Qty.

Gasket, Cover
Cover, Brush Holder
Vibromount, Controller
Disc, Drive
Rotor Assembly
Fan, Alternator
Stator Assembly
Box, Junction
Plate, CoverPanel, Junction Box Controller
Guard, Alternator Air Outlet
Bracket, Assembly End
Lead
Washer, Plain
Nut, Hex 8mm
Screw, Hex Cap (Metric)
Screw, Hex Cap
Screw, Hex Cap
Washer, Lock, .262 ID x .743 In. OD
Washer, Lock, .146 ID x .285 In. OD
Screw, Machine
Screw, Hex Washer, Thread-Forming
Screw, Self-Tapping
Bushing
Washer, Hardened, .406 ID x .812 In. OD
Washer, Hardened, .406 ID x .812 In. OD
Stud (Metric)
Nut, Flange Whiz, 6-32
Screw, Phillips Hex Crimptite
Connector, Cable
Bracket, Brush Holder
Retainer, Wire
Shim, Brush Holder
Holder, Brush
Brush
O-Ring (2.050” ID)
SpringBracket, End
Washer, Lock, .146 ID x .285 In. OD
Cable Tie, Nylon
Screw, Machine
Bushing
Screw, Hex Washer, Thread-Forming
Screw, Self-Tapping

1
1
4
2
1
1
1
1
1
1
1
1
1
5
6
4
5
6
6
6
6
2
2
1
6
4
6
6
6
1
1
1
2
1
2
1
2
1
2
1
2
1
2
3

73

Group 201: Generator and Mounting
Variation GM73474-- GR1, GR2, GR3

9
11

35

5

41

34

1

44
33

45

38
3

19

36

27 10
29

37

18

39

22

31
6

7

20
16
23

15

25
30

8

12

21

14
41

4
32

43

24
28
40

42

26

2

13

41

74

GM73474_B

TP-6775

6/13

Group 201: Generator and Mounting
Variation GM73474-- GR1, GR2, GR3
Item Part No.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

229110
GC344567
A-229152
GC30341
GM38784-2
GM71791
GM71812
GM71976
GM73477
GM74038
GM74612
GM76166
GM76195
GM77897
LK-0611-1515
M125A-06-80
M6923-08-80
M931-08385-60
M933-06010-60
M933-10025-82
X-22-1
X-22-12
X-22-6
X-22-7
X-25-129
X-25-36
X-49-2
X-50-13
X-51-8
X-67-135
X-97-15
X-283-3
X-468-3
X-634-27
X-712-17
X-801-3
X-801-4
X-6054-17
X-6210-3
X-6216-1
X-6238-3
X-6266-1
See Chart
See Chart

Module No.

GM73474-GR1
GM73474-GR2
GM73474-GR3

TP-6775 6/13

O-Ring (2.859” ID)
Exciter Armature
PCB Assembly
Field Assembly, Exciter
Vibromount, Controller
Bracket, End
Disc, Drive
Fan, Alternator
Box, Junction
Panel, End Bracket
Plate, CoverPanel, Junction Box Controller
Guard, End Bracket Air Inlet
Guard, Alternator Air Outlet
Lead
Washer, Plain
Nut, Hex 8mm
Screw, Hex Cap (Metric)
Screw, Hex Cap
Screw, Hex Cap
Washer, Lock
Washer, Lock, .262 ID x .743 In. OD
Washer, Lock, .146 ID x .285 In. OD
Washer, lock, .172 ID x .333 In. OD
Washer, Plain, .384 ID x 1.628 In. OD
Washer, Plain, .219 ID x .5 In. OD
Screw, Machine
Screw, Machine
Screw, Machine
Screw, Hex Washer, Thread-Forming
Screw, Hex Head Machine
Terminal, Ring, Male, 16-14 AWG
Cable Tie, Nylon
BushingSpacer, .312 OD, .56 In.
Washer, Hardened, .406 ID x .812 In. OD
Washer, Hardened, .328 ID x .719 In. OD
Stud (Metric)
Nut, Flange Whiz, 6-32
Screw, Phillips Hex Crimptite
Bolt, Hex Cap
Connector, Cable
Rotor Assembly
Stator Assembly

Qty.
1
1
1
1
4
1
2
1
1
1
1
1
1
1
1
5
6
4
5
6
1
6
6
5
1
4
6
4
5
3
4
3
1
1
3
6
4
6
6
8
1
1
1
1

Item 44, Rotor Item 45, Stator
Assembly
Assembly
GM72453
GM72454
GM72454

GM73375
GM73376
GM7403775

Group 301: Controller
Variation GM76137-- GR1
22

20

18
21

23
14
15

4

6

7

5
3

12 14

9

13

19
21
16
16
21
21
17
17
LO & Ground Lead
Connection View

8 Engine Harness
Items not shown: 1, 2

Item
1
2
3
4
5
6
7
8
9
11
11a
11b
12
13
14
15
16
17
18
19
20
21
22
23

76

11
11b 11a
GM76137_C

Part No.

Description

Qty.

201620-152
201621-84
238426239298358337
GM39266
GM49746
GM77306
GM77373
GM82832
GM58147
GM58145
M125A-05-80
M7500D-05010-85
M7985A-05016-20
M934-05-50
X-22-11
X-22-12
X-25-40
X-81-8
X-672-10
X-6210-2
GM84713
M934-04-50

Tab ID “Grd” (not shown)Marker, Lead (not shown)
Fuse Holder, .25 X 1.25 In.
Fuse, 5A, 250V, .25 X 1.25, Fast Acting
Fuse, 10 A, 250 V
Fuse, 20A 250V Fast Acting
Relay, 12 VDCHarness, Engine 6-11 kW Marine
Assembly, Battery Charger
Controller, ADC IId
Knob, Adjustment
Plug, USB
Washer, Plain
Screw, Metric Thread Forming
Screw, Pan Head Mach.
Nut, Hex 5mm
Washer, Lock, .262 ID X .469 OD
Washer, Lock, .262 ID x .743 In. OD
Washer, Plain, .281 ID x .625 In. OD
Nut, Hex, 1/4-20
Clamp, Insulated, .5 In.
Nut, Flange Spiralock, 1/4-20
Filter, RFI Power LineNut, Hex 4mm

1
1
3
1
1
1
2
1
1
1
1
1
4
3
6
2
2
2
1
1
1
4
1
2

TP-6775 6/13

Group 701: Literature
Variation 701-- 197-- 3, 701-- 197-- 4, 701-- 197-- 5, 701-- 197-- 6
Item Part No.
Description
1
2
3
4
5
6
7

TP-5620
TP-6691
TP-6772
TP-6773
TP-6774
TP-6775
TP-6776

8

TP-6701

Safety Precautions, Marine
Warranty, Marine (32 kW & Below)
O/M 5-- 11 kW Lombardini Diesel Marine
I/M 5-- 11 kW Lombardini Diesel Marine
S/M 5-- 11 kW Lombardini Diesel Marine
P/M 5-- 11 kW Lombardini Diesel Marine
S/M Lombardini Workshop Manual FOCS
Engine Series
O/M SiteTech Software

Qty.
1
1
1
1
1
1
1
1

Paint and Miscellaneous Parts
Part
Item Number Description
1

GM48126

TP-6775 6/13

White paint, spray can (Matterhorn White)77

Accessories
Qty.

Description

Part No.

Circuit Breaker Kits

LCB, 25A, 2P, 250V

GM77889-KA(KP)1

LCB, 42A, 2P, 250V

GM77889-KA(KP)2

LCB, 50A, 2P, 250V

GM77889-KA(KP)3

LCB, 50A, 1P, 250V

GM77889-KA(KP)41
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

X-506-40
229183X-506-43
229183X-506-38
229183X-506-78
229183

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1
1

Breaker, Circuit
Plate, Cover

1

Breaker, Circuit

1

Breaker, Circuit

1

Breaker, Circuit

1

Breaker, Circuit

1

Breaker, Circuit

LCB, 42A, 2P, 250V

GM77889-KA(KP)19

LCB, 50A, 2P, 250V

GM77889-KA(KP)20

Breaker, Circuit
Plate, Cover
Terminal, Jumper

1
1
1

Breaker, Circuit
Plate, Cover
Terminal, Jumper

1
1
1

Breaker, Circuit
Plate, Cover
Terminal, Jumper

X-506-40
229183249956
X-506-43
229183249956
X-506-38
229183249956

Electrical System Kits

X-506-70229183Harness, 25 Ft., Remote Panel

GM32333-KP2

X-506-46229183Harness, 30 Ft., Remote Panel

GM32333-KP3Harness, 100 Ft., Remote Panel

GM32333-KP4Harness, Y Connection

GM32333-KP5

Harness, Y Connection

GM32333-KP6

Remote Digital Gauge

GM32337-KP1

X-506-58
229183

GM77889-KA(KP)7

LCB, 30A, 1P, 250V

GM77889-KA(KP)8LCB, 100A, 1P, 250V

GM77889-KA(KP)9

X-506-49
229183X-506-80
229183

LCB, 40A, 1P, 250V

GM77889-KA(KP)10LCB, 22A, 2P, 250V

GM77889-KA(KP)11

X-506-50
229183X-506-57
229183

LCB, 35A, 2P, 250V

GM77889-KA(KP)12LCB, 18A, 3P, 480V

GM77889-KA(KP)13

LCB, 35A, 3P, 480V

GM77889-KA(KP)14

LCB, 40A, 3P, 480V

GM77889-KA(KP)15

LCB, 23A, 3P, 480V

GM77889-KA(KP)16

LCB, 20A, 3P, 480V

GM77889-KA(KP)1778

GM77889-KA(KP)181
1
1

GM32333-KP1

GM77889-KA(KP)61
1

LCB, 25A, 2P, 250V

Harness, 15 Ft., Remote Panel

LCB, 85A, 1P, 250V
LCB, 35A, 1P, 250V

Part No.

GM32332-KP1

GM77889-KA(KP)5

Breaker, Circuit
Plate, Cover

Description

Harness, 12 In. Pigtail

LCB, 27A, 1P, 250V
1
1

Qty.

X-506-42229183X-506-63
X-506-67

1

Harness, pigtail

1Harness, extension

1

Harness, extension

1

Harness, extension

1

Harness, extension

1

Harness, Y remote gauge

1Harness, Y remote gauge

1
1
1
1

Decal, warning
Gauge, digital
Harness, remote
Installation Instructions
ADC 2100 Controller Replacement
Installation Instructions,Remote Digital Gauge

1

GM32324

GM30248
GM32323
GM45889
GM47391

GM49054
GM62759249494
GM30565
GM32325
TT-1364
TT-1379

Remote Digital Gauge, 2” Smartcraft GM85174-KP1
1
1
2
1
1

Decal, warning
249494Harness, Remote Digital CAN Gauge
GM50821
Bubble Wrap, 5/16”
GM65800
Gauge, Digital CAN 2 Inch
GM851732” Dgtl Gauge Kit, 6EKOD, 911EKOZD, Mar TT-- 1592

X-506-81
X-506-64
X-506-10

TP-6775

6/13

Accessories
Qty.

Description

Part No.

Remote Start Panel, 12V
1
1
1

GM32335-KP1

1
1
1
1
2
2
2

TT Rmt Start Panel
TT-1378
Decal, warning
249494
Panel assy, control 12V(includes the following)
GM33848-1
Meter, run time, 10000 hour
238736
Panel, control
GM33847
Switch, rocker, 12V
GM33849
Harness, wiring panel assy, control
GM33851
Screw, pan head M3 x 12
M7985A-03012-20
Nut, hex, 3 mm
M934-03-50
Washer, lock.146 ID x .285 in. OD
X-22-61
1

Switch, transfer, 3 pole
Instructions, installation

2
2
1

Nut, hex, 6 mm
Stud (Metric)
Isulator, Standoff

1
1
1
1
1
1
1
1
1
1
2
5
1

Relay, 12VDC
Switch, High Temp. Cut-- Out
Relay, 12 VDC
Bus, Isolated Ground
Bracket, Bus Support
Sender, Pressure, 0-- 150psi, 1/8-- 27
Harness, Engine 6-- 11KW Marine
Spacer,.406 ID x .625 OD x .297 in.
Cable, Battery (Black)
Cable, Battery
Stud (Metric)
Isulator, Standoff
Installation Instructions

233442
GM29289
GM49746
GM31868
GM78415
GM70917-- 1
GM79007
X-- 400-- 75
X-- 545-- 178
X-- 545-- 228
X-- 6054-- 23
X-- 6128-- 35
TT-- 1581

1
1
1
1
1
1
1
1
1
1
1
2
5
1

Relay, 12VDC
Switch, High Temp. Cut-- Out
Bus, Isolated Ground
Relay, 12 VDC
Bracket, Bus Support
Sender, Pressure, 0-- 150psi, 1/8-- 27
Harness, Engine 6-- 11KW Marine
Spacer,.406 ID x .625 OD x .297 in.
Cable, Battery (Black)
Cable, Battery
Cable, Battery
Stud (Metric)
Isulator, Standoff
Installation Instructions

233442
GM29289
GM31868
GM49746
GM78415
GM70917-- 1
GM79007
X-- 400-- 75
X-- 545-- 178
X-- 545-- 228
X-- 545-- 233
X-- 6054-- 23
X-- 6128-- 35
TT-- 1581

Ship to Shore Switch, 3 Wire

PAA-246617
A-246617
TT-535Isolated Standoff

GM38314-- KA1

Isolated Ground, 12V

GM78414-KA(KP)1

Isolated Ground, 12V

TP-6775

6/13

M934-06-60
X-- 6054-- 23
X-- 6128-- 35

GM78414-KA(KP)3

Qty.

Description

Part No.

Sound Shield Kits

Sound Shield
2
1
1
4
2
4
2
1
1
1
1
1
1
4
1
1
1
1
1
1
26
9
1
1
1
1
1
1
1
1
1
2
2
4
3
1
1
1
1
1
5
1
1
2
1

GM77876-KA(KP)1

Grommet, round243488Hose (2.0 in. ID x 5 in.)
GM32052
Tube, exhaust (8.0 in.)
GM46007
Corner, sound shield
GM74137
Rail, sound shield (17.4 in.)
GM74140
Rail, sound shield (18.0 in.)
GM74141
Rail, sound shield (27.3 in.)
GM74142
Panel, sound shield (RH)(18.3 x 10.1 in.) GM74437
Door, sound shield (RH)(18.3 x 17.8 in.) GM74439
Door, sound shield (front) (18.3 x 14.1 in.) GM74444
Door, sound shield (LH) (18.3 x 28.2 in.) GM74446
Door, sound shield (rear) (18.3 x 18.3 in.) GM74454
Roof, sound shield (18.3 x 28.2 in.)
GM74456
Bracket, sound shield corner (1 x 1.6 in.) GM74790
Insulation, acoustic foam (2 x 5.8 in.) GM74924-- 21
Insulation, acoustic foam (4.8 x 6.3 in.) GM74924-- 23
Insulation, acoustic foam (2.7 x 6.3 in.) GM74924-- 24
Plate, end bracket (8.5 in.)
GM76135
Bracket, sound shield mounting (side)(2.3 x 30.7 in.)
GM77145
Bracket, sound shield mounting (rear)(2.3 x 16.8 in.)
GM77147
Bracket, sound shield rail (1 x 1.7 in.)
GM77148
Bracket, sound shield panel mounting(1.1 x 1.8 in.)
GM77222
Hose, molded seawater inlet (9 in.)
GM77366
Panel, terminal block (18.3 x 4 in.)
GM77369
Baffle, junction box air intake (rear)(5.7 x 6.25 in.)
GM77386
Hose, molded air intake (11.6 in.)
GM77879
Bulkhead, sound shield (front)(2.3 x 19 in.)
GM77883
Bracket, sound shield RH door mtg.
(2.3 x 29.7 in.)
GM79138
Extension harness
GM80502
Bracket, terminal block panel mounting GM82181
Lead, ground
LK-- 0611-- 1515
Nut, wing (1/4-- 20)
X-- 276-- 9
Clamp, hose (0.69/1.25 in.)X-- 426-- 12
Clamp, hose (1.81/2.75 in.)X-- 426-- 16
Clamp, hose (0.25/0.70 in.)X-- 426-- 9
Cable, battery (positive, red)X-- 545-- 137
Cable, battery (negative, black)X-- 545-- 190
Conduit, convoluted (13 in.)X-- 6003-- 13
Conduit, convoluted (19 in.)X-- 6003-- 37
Conduit, convoluted (16 in.)X-- 6003-- 5
Screw, Phillips hex crimptite
X-- 6216-- 1
Line, flex fuel (14.5 in.)X-- 6251-- 33
Connector, hoseX-- 652-- 3
Screw, self tapping (10-- 32)
X-- 67-- 64
Installation Instructions
TT-- 1571

79

Accessories, continued
Qty.

Description

Sound Shield
2
1
1
4
2
4
2
1
1
1
1
1
1
4
1
1
1
1
1
26
1
9
1
1
1
1
1
1
1
1
1
1
1
2
2
4
3
1
1
1
1
1
5
1
1
1

80

Part No.

GM77877-KA(KP)1

Grommet, round243488Hose (2.0 in. ID x 7.5 in.)
GM32053
Tube, exhaust (8.0 in.)
GM46007
Corner, sound shield
GM74137
Rail, sound shield (17.4 in.)
GM74140
Rail, sound shield (18.0 in.)
GM74141
Rail, sound shield (30.7 in.)
GM74143
Door, sound shield (RH) (18.3 x 21.2 in.) GM74440
Door, sound shield (front) (18.3 x 14.1 in.) GM74444
Door, sound shield (LH) (18.3 x 31.6 in.) GM74447
Door, sound shield (rear) (18.3 x 18.3 in.) GM74451
Roof, sound shield (18.3 x 31.6 in.)
GM74457
Panel, sound shield (RH) (18.3 x 10.1 in.) GM74464
Bracket, sound shield corner (1 x 1.6 in.) GM74790
Insulation, acoustic foam
(10.75 in. diameter)
GM74924-- 20
Insulation, acoustic foam (2 x 5.8 in.) GM74924-- 21
Insulation, acoustic foam (4.8 x 6.3 in.) GM74924-- 23
Insulation, acoustic foam (2.7 x 6.3 in.) GM74924-- 24
Bracket, sound shield mounting (rear)(2.3 x 16.8 in.)
GM77147
Bracket, sound shield rail (1 x 1.7 in.)
GM77148
Bracket, sound shield mounting (side)(2.3 x 34 in.)
GM77194
Bracket, sound shield panel mounting(1.1 x 1.8 in.)
GM77222
Hose, molded seawater inlet (9 in.)
GM77366
Panel, terminal block (18.3 x 4 in.)
GM77369
Baffle, junction box air intake (rear)(5.7 x 6.25 in.)
GM77386
Panel, end bracket (10.75 in. diameter) GM77823
Panel, end bracket foam
(9.25 in. ID x 10.75 in. OD)
GM77824
Hose, molded air intake (11.6 in.)
GM77879
Bulkhead, sound shield (front)(2.3 x 19 in.)
GM77883
Bracket, sound shield RH door mtg.
(2.3 x 33.1 in.)
GM79139
Extension harness
GM80502
Bracket, terminal block panel mounting GM82181
Lead, ground
LK-- 0611-- 1515
Nut, wing (1/4-- 20)
X-- 276-- 9
Clamp, hose (0.69/1.25 in.)X-- 426-- 12
Clamp, hose (1.81/2.75 in.)X-- 426-- 16
Clamp, hose (0.25/0.70 in.)X-- 426-- 9
Cable, battery (positive, red)X-- 545-- 137
Cable, battery (negative, black)X-- 545-- 190
Conduit, convoluted (13 in.)X-- 6003-- 13
Conduit, convoluted (19 in.)X-- 6003-- 37
Conduit, convoluted (16 in.)X-- 6003-- 5
Screw, Phillips hex crimptite
X-- 6216-- 1
Connector, hoseX-- 652-- 3
Line, flex fuel (14.5 in.)X-- 6251-- 33
Installation Instructions
TT-- 1572

Qty.

Description

Sound Shield
2
1
1
4
2
4
2
1
1
1
1
1
1
4
1
1
1
1
1
26
1
9
1
1
1
1
1
1
1
1
1
1
1
2
2
4
3
1
1
1
1
1
1
5
1
1

Part No.

GM77877-KA(KP)2

Grommet, round243488Hose (2.0 in. ID x 7.5 in.)
GM32053
Tube, exhaust (8.0 in.)
GM46007
Corner, sound shield
GM74137
Rail, sound shield (17.4 in.)
GM74140
Rail, sound shield (18.0 in.)
GM74141
Rail, sound shield (34.4 in.)
GM74144
Door, sound shield (RH) (18.3 x 24.9 in.) GM74441
Door, sound shield (front) (18.3 x 14.1 in.) GM74444
Door, sound shield (LH) (18.3 x 35.3 in.) GM74448
Door, sound shield (rear) (18.3 x 18.3 in.) GM74451
Roof, sound shield (18.3 x 35.3 in.)
GM74458
Panel, sound shield (RH) (18.3 x 10.1 in.) GM74464
Bracket, sound shield corner (1 x 1.6 in.) GM74790
Insulation, acoustic foam
(10.75 in. diameter)
GM74924-- 20
Insulation, acoustic foam (2 x 5.8 in.) GM74924-- 21
Insulation, acoustic foam (4.8 x 6.3 in.) GM74924-- 23
Insulation, acoustic foam (2.7 x 6.3 in.) GM74924-- 24
Bracket, sound shield mounting (rear)(2.3 x 16.8 in.)
GM77147
Bracket, sound shield rail (1 x 1.7 in.)
GM77148
Bracket, sound shield mounting (side)(2.3 x 37.8 in.)
GM77195
Bracket, sound shield panel mounting(1.1 x 1.8 in.)
GM77222
Hose, molded seawater inlet (9 in.)
GM77366
Panel, terminal block (18.3 x 4 in.)
GM77369
Baffle, junction box air intake (rear)(5.7 x 6.25 in.)
GM77386
Panel, end bracket (10.75 in. diameter) GM77823
Panel, end bracket foam
(9.25 in. ID x 10.75 in. OD)
GM77824
Hose, molded air intake (11.6 in.)
GM77879
Bulkhead, sound shield (front)(2.3 x 19 in.)
GM77883
Bracket, sound shield RH door mtg.
(2.3 x 36.8 in.)
GM79140
Extension harness
GM80502
Bracket, terminal block panel mounting GM82181
Lead, ground
LK-- 0611-- 1515
Nut, wing (1/4-- 20)
X-- 276-- 9
Clamp, hose (0.69/1.25 in.)X-- 426-- 12
Clamp, hose (1.81/2.75 in.)X-- 426-- 16
Clamp, hose (0.25/0.70 in.)X-- 426-- 9
Cable, battery (positive, red)X-- 545-- 137
Cable, battery (negative, black)X-- 545-- 190
Conduit, convoluted (13 in.)X-- 6003-- 13
Conduit, convoluted (19 in.)X-- 6003-- 37
Conduit, convoluted (16 in.)X-- 6003-- 5Connector, hoseX-- 652-- 3
Screw, Phillips hex crimptite
X-- 6216-- 1
Line, flex fuel (18 in.)X-- 6251-- 32
Installation Instructions
TT-- 1573

TP-6775

6/13

Accessories, continued
Qty.

Description

Part No.

Qty.

Description

Part No.

Miscellaneous Kits

Ignition Protected Starter

GM84901-- KA1

Keel Cooling Conversion

GM78587-- KA(KP)1

Keel Cooling Conversion

GM78587-- KA(KP)2

1
1
1
2
1
1
1
2
1

Starter, Ignition Protected
Flange, Exhaust Outlet
Gasket, Thermostat Housing
Cap, Rubber
Guard, Pulley
Flange, Exhaust Outlet
Gasket, Thermostat Housing
Cap, Rubber
Guard, Pulley

GM84900

GM78586
GM78775
GM79490
GM82971
GM78586
GM78775
GM79490
GM82971

Fuel/Water Separator

GM31994-- KP1

Stainless Steel Drip Tray

GM78322-KA(KP)1

Stainless Steel Drip Tray

GM78322-KA(KP)2

Stainless Steel Drip Tray

GM78322-KA(KP)3

1
1
1
1
1

TT Fuel/Water Separator
Assembly, Fuel/Water Separator Filter
1 Element, Filter
Tray, Stainless Steel Drip
Tray, Stainless Steel Drip
Tray, Stainless Steel Drip

TT-1375
GM41013
GM41014
GM78323
GM78324
GM78325

Siphon Break (for Non-Sound Shielded Units)
PA-229928
1
1
1
1
1
1
1

Clamp, hose, 0.25/0.70 in.
Installation Instructions
Tubing, clear flexible plastic
Valve assy., siphon break(includes the following)
Valve, duct
Cap, siphon valve
Loop, siphon valve vent

X-426-9
TT-1268
GM34883

GM32985
328666
GM32984
GM32988

Siphon Break Hose Connection GM78347-KA(KP)1
2
2
2
1
1
1
1
1
1
1
1
1

TP-6775

Connector, hose344934
Grommet, roundX-284-42
Clamp, hose, .69/1.25 in.
X-426-12
Clamp, hose, .25/.70 in.
X-426-9
Hose
X-691-16
Hose
X-691-25
Tubing, clear flexible plastic
GM34883
Valve, siphon break (includes the following)GM32985
Valve, duct
328666
Cap, siphon valve
GM32984
Loop, siphon valve ventGM32988
Installation Instructions
TT-1579

6/13

81Notes82

TP-6775

6/13

Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV

ampereafter bottom dead center
alternating current
analog to digital
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
AHWT anticipatory high watertemperature
AISI
American Iron and SteelInstitute
ALOP
anticipatory low oil pressurealt.
alternatorAl
aluminum
ANSI
American National Standards
Institute(formerly American Standards
Association, ASA)
AO
anticipatory onlyAPI
American Petroleum Instituteapprox. approximate, approximately
AR
as required, as requestedAS
as supplied, as stated, assuggested
ASE
American Society of Engineers
ASME
American Society of
Mechanical Engineers
assy.
assembly
ASTM
American Society for Testing
Materials
ATDC
after top dead centerATS
automatic transfer switch
auto.
automatic
aux.
auxiliary
A/Vaudiovisual
avg.
average
AVR
automatic voltage regulator
AWG
American Wire Gauge
AWM
appliance wiring materialbat.
battery
BBDC
before bottom dead centerBCbattery charger, battery
charging
BCA
battery charging alternator
BCI
Battery Council International
BDC
before dead center
BHP
brake horsepower
blk.
black (paint color), block(engine)blk. htr. block heater
BMEP
brake mean effective pressurebps
bits per second
br.
brass
BTDC
before top dead center
Btu
British thermal unit
Btu/min. British thermal units per minuteC
Celsius, centigradecal.
calorie
CARB
California Air Resources Board
CB
circuit breakercc
cubic centimeter
CCA
cold cranking amps
ccw.
counterclockwise
CEC
Canadian Electrical Codecert.
certificate, certification, certified
cfh
cubic feet per hour
TP-6775 6/13

cfm
CG
CID
CL
cm
CMOS

cubic feet per minutecenter of gravity
cubic inch displacement
centerline
centimetercomplementary metal oxide
substrate (semiconductor)
cogen. cogenerationcom
communications (port)
comlcommercial
Coml/Rec Commercial/Recreationalconn.
connectioncont.
continued
CPVC
chlorinated polyvinyl chloride
crit.
critical
CRTcathode ray tube
CSA
Canadian Standards
AssociationCT
current transformerCu
coppercu. in.
cubic inchcw.
clockwise
CWC
city water-cooledcyl.
cylinderD/Adigital to analog
DAC
digital to analog converterdBdecibeldBA
decibel (A weighted)
DC
direct current
DCR
direct current resistancedeg., ° degree
dept.
department
dia.
diameter
DI/EO
dual inlet/end outlet
DIN
Deutsches Institut fur Normunge. V. (also Deutsche Industrie
Normenausschuss)
DIP
dual inline package
DPDT
double-pole, double-throw
DPST
double-pole, single-throwDS
disconnect switch
DVR
digital voltage regulator
E, emer. emergency (power source)
EDI
electronic data interchange
EFRemergency frequency relaye.g.
for example (exempli gratia)
EGelectronic governor
EGSA
Electrical Generating Systems
Association
EIA
Electronic Industries
Association
EI/EO
end inlet/end outletEMIelectromagnetic interference
emiss. emission
eng.
engine
EPA
Environmental Protection
AgencyEPS
emergency power systemERemergency relay
ESengineering special,engineered special
ESD
electrostatic dischargeest.
estimated
E-Stop emergency stopetc.
et cetera (and so forth)exh.
exhaustext.
externalF
Fahrenheit, femalefglass. fiberglass
FHM
flat head machine (screw)
fl. oz.
fluid ounce
flex.
flexiblefreq.
frequencyFSfull scaleft.
foot, feetft. lb.
foot pounds (torque)ft./min. feet per minute
g
gram
ga.
gauge (meters, wire size)gal.
gallongen.
generator
genset generator set
GFI
ground fault interrupter
GND,
groundgov.
governorgphgallons per hour
gpm
gallons per minutegr.
grade, grossGRD
equipment groundgr. wt.
gross weightH x W x D height by width by depthHC
hex cap
HCHT
high cylinder head temperatureHD
heavy duty
HEThigh exhaust temperature,high engine temperaturehex
hexagonHg
mercury (element)
HH
hex headHHC
hex head cap
HPhorsepower
hr.
hour
HS
heat shrink
hsg.
housing
HVAC
heating, ventilation, and air
conditioning
HWThigh water temperatureHz
hertz (cycles per second)IC
integrated circuitID
inside diameter, identification
IEC
International ElectrotechnicalCommission
IEEE
Institute of Electrical andElectronics Engineers
IMS
improved motor startingin.
inch
in. H2O inches of waterin. Hginches of mercury
in. lb.
inch pounds
Inc.
incorporatedind.
industrial
int.
internal
int./ext. internal/external
I/O
input/output
IPiron pipe
ISOInternational Organization forStandardization
J
joule
JIS
Japanese Industry Standardkkilo (1000)
K
kelvinAppendix 83

kA
KB
kg
kg/cm2kiloampere
kilobyte (210 bytes)
kilogramkilograms per squarecentimeterkgm
kilogram-meter
kg/m3
kilograms per cubic meterkHzkilohertzkJkilojoulekm
kilometer
kOhm, kΩ kilo-ohm
kPakilopascalkphkilometers per hourkVkilovoltkVAkilovolt amperekVARkilovolt ampere reactivekWkilowattkWhkilowatt-hourkWmkilowatt mechanical
L
liter
LAN
local area network
L x W x H length by width by heightlb.
pound, pounds
lbm/ft3 pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd. load shedLED
light emitting diodeLphliters per hour
Lpm
liters per minuteLOP
low oil pressureLPliquefied petroleum
LPG
liquefied petroleum gas
LSleft side
Lwasound power level, A weighted
LWL
low water level
LWT
low water temperaturemmeter, milli (1/1000)
M
mega (106 when used with SI
units), malem3
cubic meterm3/min. cubic meters per minutemA
milliampereman.
manualmax.
maximumMBmegabyte (220 bytes)
MCM
one thousand circular mils
MCCB molded-case circuit breakermeggar megohmmeterMHzmegahertz
mi.
mile
mil
one one-thousandth of an inchmin.
minimum, minute
misc.
miscellaneous
MJ
megajoulemJ
millijoulemmmillimeter
mOhm,mΩmilliohm
MOhm,
MΩ
megohmMOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hourMSmilitary standard
m/sec. meters per second
MTBFmean time between failure

84 Appendix

MTBO
mtg.
MW
mW
μF
N, norm.
NAnat. gas
NBS
NC
NEC
NEMA

mean time between overhauls
mounting
megawatt
milliwattmicrofarad
normal (power source)
not available, not applicablenatural gas
National Bureau of Standards
normally closed
National Electrical CodeNational Electrical
Manufacturers Association
NFPA
National Fire Protection
Association
Nm
newton meterNOnormally openno., nos. number, numbers
NPS
National Pipe, Straight
NPSC
National Pipe, Straight-coupling
NPT
National Standard taper pipe
thread per general use
NPTF
National Pipe, Taper-FineNR
not required, normal relayns
nanosecondOC
overcrankODoutside diameterOEM
original equipment
manufacturerOF
overfrequency
opt.
option, optionalOS
oversize, overspeed
OSHA
Occupational Safety and HealthAdministration
OV
overvoltage
oz.
ounce
p., pp.
page, pages
PC
personal computer
PCB
printed circuit board
pF
picofaradPF
power factor
ph., ∅
phase
PHC
Phillips head crimptite (screw)
PHH
Phillips hex head (screw)
PHM
pan head machine (screw)
PLC
programmable logic control
PMG
permanent-magnet generator
pot
potentiometer, potential
ppm
parts per million
PROM programmable read-only
memorypsi
pounds per square inch
pt.
pint
PTC
positive temperature coefficient
PTO
power takeoff
PVC
polyvinyl chloride
qt.
quart, quarts
qty.
quantityR
replacement (emergency)
power source
rad.
radiator, radiusRAM
random access memory
RDO
relay driver output
ref.
referencerem.
remoteRes/Coml Residential/Commercial
RFIradio frequency interference
RH
round head
RHM
round head machine (screw)

rly.
rms
rnd.
ROM
rot.
rpm
RS
RTV
SAE
scfm
SCR
s, sec.
SI
SI/EO
sil.
SN
SPDT
SPST
spec,
specs
sq.
sq. cmsq. in.
SS
std.
stl.
tach.
TD
TDC
TDEC
TDEN
TDES
TDNE
TDOE
TDON
temp.
term.
TIF
TIR
tol.
turbo.
typ.
UF
UHF
UL
UNC
UNF
univ.
US
UV
V
VAC
VAR
VDC
VFD
VGA
VHF
W
WCR
w/
w/o
wt.
xfmr

relay
root mean squareround
read only memoryrotate, rotating
revolutions per minuteright sideroom temperature vulcanization
Society of Automotive
Engineers
standard cubic feet per minutesilicon controlled rectifier
secondSysteme international d’unites,
International System of Units
side in/end out
silencer
serial number
single-pole, double-throw
single-pole, single-throw
specification(s)squaresquare centimetersquare inch
stainless steel
standardsteeltachometertime delay
top dead centertime delay engine cooldown
time delay emergency tonormaltime delay engine start
time delay normal toemergency
time delay off to emergency
time delay off to normal
temperatureterminal
telephone influence factor
total indicator reading
tolerance
turbocharger
typical (same in multiple
locations)
underfrequency
ultrahigh frequency
Underwriter’s Laboratories, Inc.
unified coarse thread (was NC)
unified fine thread (was NF)
universal
undersize, underspeed
ultraviolet, undervoltage
volt
volts alternating current
voltampere reactive
volts direct current
vacuum fluorescent display
video graphics adapter
very high frequency
wattwithstand and closing rating
withwithout
weighttransformer

TP-6775 6/13

Appendix B Common Hardware Application Guidelines
Use the information below and on the following pages to
identify proper fastening techniques when no specificreference for reassembly is made.

Steps for common hardware application:: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut isthe preferred method.

2. Determine exit hole type: fixed female thread(weld nut), round, or slotted.

Bolt/Screw Length: Use split lock washers as a bolt
locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts andpreloading (torque) of the bolt in all other applications.
Washers and Nuts

See Appendix C, General Torque Specifications, andother torque specifications in the service literature.
Preferred Nut/Bolt Clearance

1

1. Determine entry hole type: round or slotted.

For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that isin diameter takes a standard
nut and SAE washer. Hardwareindiameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
greater than 1/2 inch

1/2 inch or less

3. Follow these SAE washer rules after determining
exit hole type:a. Always use a washer between hardware and aslot.
b. Always use a washer under a nut (see 2 above
for exception).

2c. Use a washer under a bolt when the female
thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance

3

2

1

3
G-585

1. 1/2 of bolt diameter
2. Min. 1 full thread beyond top of nut
3. Below top of nut
Figure 1

Acceptable Bolt Lengths

5

4

6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types
Figure 2

TP-6775 6/13

Acceptable Hardware Combinations

Appendix 85

Appendix C General Torque Specifications

Size

8-32
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-209/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
1-8
1-12

American Standard Fasteners Torque Specifications
Assembled into Cast Iron or SteelTorqueGrade 2
Grade 5
Grade 8
Measurement
Nm (in. lb.)
Nm (in. lb.)
Nm (in. lb.)
Nm (in. lb.)
Nm (in. lb.)
Nm (in. lb.)
Nm (in. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)
Nm (ft. lb.)

1.8
2.9
2.9
6.8
8.1
13.6
14.9
24.0
27.0
39.0
43.0
60.0
66.0
81.0
91.0
113.0
128.0
199.0
222.0
259.0
283.0

(16)
(26)
(26)
(60)
(72)
(120)
(132)
(18)
(20)
(29)
(32)
(44)
(49)
(60)
(67)
(83)
(94)
(147)
(164)
(191)
(209)

2.3
3.6
3.6
10.8
12.2
21.7
23.1
38.0
42.0
60.0
68.0
92.0
103.0
133.0
148.0
183.0
208.0
325.0
363.0
721.0
789.0

(20)
(32)
(32)
(96)
(108)
(192)
(204)
(28)
(31)
(44)
(50)
(68)
(76)
(98)
(109)
(135)
(153)
(240)
(268)
(532)
(582)

—
—
—
14.9 (132)
16.3 (144)29.8 (264)32.5 (288)53.0 (39)60.0 (44)85.0 (63)95.0 (70)130.0 (96)146.0 (108)187.0 (138)
209.0 (154)259.0 (191)293.0 (216)458.0 (338)513.0 (378)1109.0 (818)1214.0 (895)

Assembled into
Aluminum
Grade 2 or 5

See Note 3

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)
Assembled into
Assembled into Cast Iron or Steel
Aluminum
Grade 5.8
Grade 8.8
Grade 10.9 Grade 5.8 or 8.8
Size (mm)M6 x 1.00
M8 x 1.25
M8 x 1.00
M10 x 1.50
M10 x 1.25
M12 x 1.75
M12 x 1.50
M14 x 2.00
M14 x 1.50
M16 x 2.00
M16 x 1.50
M18 x 2.50
M18 x 1.50

6.2 (4.6)
15.0 (11)16.0 (11)30.0 (22)31.0 (23)53.0 (39)56.0 (41)83.0 (61)87.0 (64)127.0 (94)132.0 (97)179.0 (132)189.0 (140)

9.5
23.0
24.0
45.0
47.0
80.0
85.0
126.0
133.0
194.0
201.0
273.0
289.0

(7)
(17)
(18)
(34)
(35)
(59)
(63)
(93)
(98)
(143)
(148)
(201)
(213)

13.6
33.0
34.0
65.0
68.0
115.0
122.0
180.0
190.0
278.0
287.0
390.0
413.0

(10)
(24)
(25)
(48)
(50)
(85)
(90)
(133)
(140)
(205)
(212)
(288)
(305)

See Note 3

Notes:

1. Do not use these values when the torque values are specified on the assembly drawing.
2. These values are based on new plates threads. Increase values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have two diameters of thread engagement or may require 30% or more reduction in the torque.
4. Torques are calculated as equivalent stress loading to American hardware and approximately a preload of 90% of yield strength andfriction coefficient of 0.125.

86 Appendix

TP-6775 6/13

Appendix D Common Hardware Identification
Screw/Bolts/Studs

Nuts

Hardness Grades

Hex Head or Machine HeadHex Head

Grade 2

Hex Head or Machine Headwith Washer

Lock or Elastic

Grade 5

Flat Head (FHM)

SquareGrade 8Round Head (RHM)

Cap or Acorn

Grade 8/9 (Hex Socket
Head)

Pan HeadWing

Hex Socket Head Cap orAllent Head Cap
Hex Socket Head or Allent
Head Shoulder Bolt

Washers

Sheet Metal Screw

Split Lock or SpringStud

Spring or Wave

Head Styles

Drive Styles
Hex
Hex and Slotted
Phillipsr

Nut Styles

American Standard

MetricNumber stamped on
hardware; 5.8 shown

5.8

Washer Styles
Plain

External Tooth Lock
Internal Tooth Lock
Internal-External Tooth Lock

SlottedHex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions

American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1

Length In Inches (Screws and Bolts)
Threads Per Inch
Major Thread Diameter In Fractional Inches Or Screw Number Size

Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20

TP-6775 6/13

Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters
Major Thread Diameter In Millimeters

Plain Washers

9/32 x 5/8 x 1/16

Thickness
External Dimension
Internal Dimension

Lock Washers
5/8

Internal Dimension

Appendix 87

Appendix E Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard

Part No. Dimensions
Hex Head Bolts (Grade 5)
X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20
X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40
X-125-43
X-125-44
X-125-30
X-125-39
X-125-38
X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25

88 Appendix

1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00
5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50
5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75
3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50

Part No. Dimensions
Hex Head Bolts, cont.
X-6238-14
X-6238-16
X-6238-21
X-6238-22
X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12
X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44
X-129-51
X-129-45
X-129-52
X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10
X-6021-9
X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6
X-792-1
X-792-5
X-792-8

3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50
7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50
1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00
1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50
5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00
5/8-18 x 2.50
3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50
1-8 x 2.25
1-8 x 3.00
1-8 x 5.00

Part No. Dimensions TypeHex Nuts
X-6009-1
X-6210-3
X-6210-4
X-6210-5
X-6210-1
X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14
X-85-3
X-88-12
X-89-2

1-8
6-32
8-32
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20
5/8-11
3/4-101/2-20

Washers
Part No. ID

X-25-46 .125
X-25-9.156
X-25-48 .188
X-25-36 .219
X-25-40 .281
X-25-85 .344
X-25-37 .406
X-25-34 .469
X-25-26 .531
X-25-15 .656
X-25-29 .812
X-25-127 1.062

OD

.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000

Standard
Whiz
Whiz
Whiz
Whiz
SpiralockSpiralockSpiralockSpiralockSpiralockSpiralockSpiralockSpiralockSpiralockSpiralockStandard
Standard
Standard

Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134

#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1

TP-6775 6/13

Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No.
Dimensions
Hex Head Bolts (Partial Thread)M931-05055-60
M931-06040-60
M931-06055-60
M931-06060-60
M931-06060-SS
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06145-60
M931-06150-60
M931-08035-60
M931-08040-60
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08110-60
M931-08120-60
M931-08130-60
M931-08140-60
M931-08150-60
M931-08200-60
M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10050-82
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10080-82
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M931-10235-60
M931-10260-60
M960-10330-60
M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12050-82
M931-12055-60
M931-12060-60
M931-12060-82
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60

M5-0.80 x 55
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 145
M6-1.00 x 150
M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 110
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M8-1.25 x 150
M8-1.25 x 200
M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.25 x 50*
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.25 x 80*
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M10-1.50 x 235
M10-1.50 x 260
M10-1.25 x 330
M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 50*
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 60*
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110

Part No.
Dimensions
Hex Head Bolts (Partial Thread),continued
M960-16090-60
M931-16090-60
M931-16100-60
M931-16100-82
M931-16120-60
M931-16150-60
M931-20065-60
M931-20090-60
M931-20100-60
M931-20120-60
M931-20140-60
M931-20160-60
M931-22090-60
M931-22120-60
M931-22160-60
M931-24090-60
M931-24120-60
M931-24160-60
M931-24200-60

M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M16-2.00 x 100*
M16-2.00 x 120
M16-2.00 x 150
M20-2.50 x 65
M20-2.50 x 90
M20-2.50 x 100
M20-2.50 x 120
M20-2.50 x 140
M20-2.50 x 160
M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160
M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
M24-3.00 x 200

Hex Head Bolts (Full Thread)M933-04006-60
M933-05030-60
M933-05035-60
M933-05050-60
M933-06010-60
M933-06012-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06030-60
M933-06040-60
M933-06050-60
M933-07025-60
M933-08010-60
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82
M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10025-60
M933-10025-82
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M933-10035-82
M961-10040-60

M4-0.70 x 6
M5-0.80 x 30
M5-0.80 x 35
M5-0.80 x 50
M6-1.00 x 10
M6-1.00 x 12
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 30
M6-1.00 x 40
M6-1.00 x 50
M7-1.00 x 25
M8-1.25 x 10
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*
M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 25
M10-1.50 x 25*
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M10-1.50 x 35*
M10-1.25 x 40

Part No.
Dimensions
Hex Head Bolts (Full Thread),continued
M933-12016-60
M933-12020-60
M961-12020-60F
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-82
M961-12030-82F
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82
M961-14025-60
M933-14025-60
M961-14050-82
M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M961-16045-82
M933-16045-82
M933-16050-60
M933-16050-82
M933-16060-60
M933-16070-60
M933-18035-60
M933-18050-60
M933-18060-60
M933-20050-60
M933-20055-60
M933-24060-60
M933-24065-60
M933-24070-60

M12-1.75 x 16
M12-1.75 x 20
M12-1.50 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30*
M12-1.50 x 30*
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*
M14-1.50 x 25
M14-2.00 x 25
M14-1.50 x 50*
M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-1.50 x 45*
M16-2.00 x 45*
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M16-2.00 x 70
M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60
M20-2.50 x 50
M20-2.50 x 55
M24-3.00 x 60
M24-3.00 x 65
M24-3.00 x 70

Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M7985A-04010-20 M4-0.70 x 10
M7985A-04016-20 M4-0.70 x 16
M7985A-04020-20 M4-0.70 x 20
M7985A-04050-20 M4-0.70 x 50
M7985A-04100-20 M4-0.70 x 100
M7985A-05010-20 M5-0.80 x 10
M7985A-05012-20 M5-0.80 x 12
M7985A-05016-20 M5-0.80 x 16
M7985A-05020-20 M5-0.80 x 20
M7985A-05025-20 M5-0.80 x 25
M7985A-05030-20 M5-0.80 x 30
M7985A-05080-20 M5-0.80 x 80
M7985A-05100-20 M5-0.80 x 100
M7985A-06100-20 M6-1.00 x 100

Flat Head Machine Screws
M965A-04012-SS
M965A-05012-SS
M965A-05016-20
M965A-06012-20

M4-0.70 x 12
M5-0.80 x 12
M5-0.80 x 16
M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.
TP-6775 6/13

Appendix 89

Metric, continued

Part No. Dimensions
Hex Nuts
M934-03-50
M934-04-50
M934-04-B
M934-05-50
M934-06-60
M934-06-64
M6923-06-80
M982-06-80
M934-08-60
M6923-08-80
M982-08-80
M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80
M934-12-60
M934-12-60F
M6923-12-80
M982-12-80
M982-14-60
M6923-16-80
M982-16-80
M934-18-80
M982-18-60
M934-20-80
M982-20-80
M934-22-60
M934-24-80
M982-24-60
M934-30-80

M3-0.50
M4-0.70
M4-0.70
M5-0.80
M6-1.00
M6-1.00
M6-1.00
M6-1.00
M8-1.25
M8-1.25
M8-1.25
M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50
M12-1.75
M12-1.25
M12-1.75
M12-1.75
M14-2.00
M16-2.00
M16-2.00
M18-2.5
M18-2.50
M20-2.50
M20-2.50
M22-2.50
M24-3.00
M24-3.00
M30-3.50

Washers
Part No.

ID

M125A-03-80 3.2
M125A-04-80 4.3
M125A-05-80 5.3
M125A-06-80 6.4
M125A-08-80 8.4
M125A-10-80 10.5
M125A-12-80 13.0
M125A-14-80 15.0
M125A-16-80 17.0
M125A-18-80 19.0
M125A-20-80 21.0
M125A-24-80 25.0

TypeStandard
Standard
BrassStandard
Standard
Std. (green)
Spiralock
Elastic Stop
Standard
Spiralock
Elastic Stop
Standard
Standard
SpiralockSpiralock[
Elastic Stop
Standard
Standard
Spiralock
Elastic Stop
Elastic Stop
Spiralock
Elastic Stop
Standard
Elastic Stop
Standard
Elastic Stop
Standard
Standard
Elastic Stop
Standard

Bolt/
OD Thick. Screw

7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0

0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0

M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24

[ This metric hex nut’s hardness is grade 8.

90 Appendix

TP-6775 6/13

NotesTP-6775 6/13

Appendix 91

TP-6775 6/13a
E 2011, 2013 by Kohler Co. All rights reserved.

KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455