PARTS LIST
5.0 BCD/5.0 BCDA ·4.0 BCDB/5.0 BCD·.

.

.·s.o BCDB/5.5 BCD· 4.0<BCD/4.0 BCDA
.'

.

~

-

,

.

·50Hz·&OHz.

Marine Diesel Generators ·Publication #038677-1 ·Revision3
November 2018............· ............... ·..... ·.··a·····s·e··.

.·~··.·· wa . .·ma ...·. ·. . . . . . . ,··· ..

I-··.·.·. . . . . . . . .· · . ·

....

.

IMPORTANT
Product Software Disclaimer
Product software of all kinds such as brochures, drawings, technical data, operator's andworkshop manuals, parts lists and parts price lists, and other information, instructions andspecifications provided from sources other than Westerbeke, is not within Westerbeke's control
and, accordingly, is provided to Westerbeke customers only as a courtesy and service.
Westerbeke cannot be responsible for the content of such software, makes no warranties
or representations with respect thereto, including the accuracy, timeliness orcompleteness thereof, and will in no event be liable for any type of damages or injury
incurred in connection with, or arising out of, the furnishing or use of such software.
For example, components and subassemblies incorporated in Westerbeke's products andsupplied by others (such as engine blocks, fuel systems and components, transmissions.
electrical components, pumps and other products) are generally supported by their
manufacturers with their own software, and Westerbeke must depend on such software for thedesign ofWesterbeke's own product software. Such software may be outdated and no longer
accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has
notice in advance, are frequently not reflected in the supplier's software until after such changes
take place.
Westerbeke customers should also keep in mind the time span between printings ofWesterbeke
product software, and the unavoidable existence of earlier, non-current Westerbeke software
editions in the field. Additionally, most Westerbeke products include customer-requested special
features that frequently do not include complete documentation.
In summation, product software provided with Westerbeke products, whether from Westerbeke
or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on
the respective product. It not only makes good sense but is imperative that appropriate
representatives of Westerbeke or the supplier in question be consulted to determine theaccuracy and currency of the product software being consulted by the customer.

TABLE OF CONTENTSCYLINDER BLOCK .................................................................................... 2
PARTS LIST ............................................................................................... 3

BACKEND - GENERATOR ....................................................................... 24
PARTS LIST .................................................................................,........... 25

CRINDER HEAD, VALVES, ROCKER SHAFT .......................................... 4
PARTS LIST ............................................................................................... 5

ACOUPUT ............................................................................................... 26
PARTS UST............................................................................................. 27

CRANKSHAFT- PISTONS......................................................................... 6
PARTS LIST ............................................................................................... 7

AC CIRCUIT BREAKER ............................................................................ 28
PARTS LIST ............................................................................................. 29

CAMSHAFT - TIMIN~ SYSTEM ................................................................ 8
PARTS LIST ............................................................................................... 9

CONTROL PANEL ..................................................................................... 30
PARTS LIST ............................................................................................. 31

COOLING sYmM ................................................................................... 10
PARTS LIST ............................................................................................. 11

SEA RAY CONTROL PANEL .................................................................... 32
PARTS LIST ............................................................................................. 33

COOLING SYSTEM ................................................................................... 12
PARTS LIST ............................................................................................. 13

START/STOP PANELS ............................................................................. 34
PARTS UST ............................................................................................. 34

RAW WATER PUMP ................................................................................. 14
PARTSLIST ...........................:................................................................. 15

BELT, PUWY & BELT GUARD ............................................................... 35
PARTS LIST ............................................................................................. 35

GOVERNOR SYmM ............................................................................... 16
PARTS LIST ............................................................................................. 17

SOUND GUARD # 038182 ..................................................................... 36
PARTSUST ............................................................................................. 37

FUEL SYSTEM ......................................................................................... 18
PARTS LIST ............................................................................................. 19

SOUND GUARD # 043132 ..................................................................... 38
PARTS LIST ............................................................................................. 38

FUEL SYSTEM ......................................................................................... 20
PARTS LIST ............................................................................................. 21

SOUND GUARD # 047484 ..................................................................... 39
PARTS LIST ............................................................................................. 39

ELECTRICAL SYSTEM ............................................................................. 22
PARTS LIST ............................................................................................. 23

MISCELLANEOUS PARTS ....................................................................... 40
PARTS UST ............................................................................................. 40w

WESTERBEKE
Engines & Generators

1

CYLINDER BLOCK

20

15
24

8

28

38
29

47~

46~
45

40

w WESTERBEKE
Engines & Generators

2

CYLINDER BLOCK
Item

Part No.

Quantity

1-1
1-2
1-3
1-4
2
3
4
5
6
7
8
9
10
11
12
13
15
17
18
19
20
21
22
23
24
25-1
25-2
26
27
28-1
28-2
29
30
31
32
33
34-1
34-2
34-3
35
36
37
38
39
40
41-1
41-2
42
43
44
45
46
47

0384990384990424000541990243730332120307080369630369170369450188040369400307120336570302720167890386790369870307120370730370720369430302390302140369180318100317830370450369810318100317830369970370040307070370050371140370180370620370630369620370680318090369160369880370950318250317830364930373930368190308460249220249'05

1
1
1
1
2
2
3
1
1
1
6
1
1
3
1
2
1
1
1
1
1
2
3
1
1
4
4
1
1
7
7
1

1
2
1

1
1
1
1
4
1
1
8
1
1
18

18
2
1
1
1

1

1

Name/Description
BLOCK, ASSEMBLY INCLUDlNG HEAD 5.0 BCD NLA *BLOCK, ASSEMBLY INCLUDING HEAD 5.0 BCDA NLA *BLOCK, ASSEMBLY INCLUDING HEAD 5.0 BCDBBLOCK, ASSEMBLY INCLUDING HEAD 5.5 BCD
PLUG, EXPANSION-CUP 25 MM
DOWEL, TUBULAR 6 X 9
DOWEL, TUBULAR 10 X 9
GASKET, OIL SEAL FLANGE
SEAL, OILFLANGE, OIL SEALCAPSCREW, M 6 X 20 DIN 933
PLUG, EXPANSION 35 MM DIN 470
PLUG, 1/4 BSPT DIN 906
PLUG, EXPANSION-CUP 40 MM
DOWEL
CAPSCREW, M 8 X 16 DIN 933
COVER
GASKET , COVER TO BLOCK
PLUG, 1/4 BSPT BLOCK, DRAIN
TUBE, DIPSTICKDIPSTICK
DOWEL
PLUG,1/16
NIPPLE, OIL FILTERFILTER, LUBE OIL
CAPSCREW, M 6 X 14 DIN 933
LOCKWASHER, M 6 DIN 127
COVER, TIE RODGASKET, TIE ROD COVER
CAPSCREW, M 6 X 14 DIN 933
LOCKWASHER, M 6 DIN 127
PLATE, FRONTGASKET, FRONT PLATEDOWEL, TUBULAR 8 X 13
SHAFT, IDLER
DOWEL, TUBULAR 6 X 13
BEARING, SET MAIN STD
BEARING, SET MAIN 0.25 MM
BEARING, SET MAIN 0.50 MM
SEAL, SIDE MAIN BEARING CAPSTRAINER, OIL PICKUP INCLUDING NUT
NUT, M14 X 1. 5 JAM
BOLT, MAIN BEARING CAPGASKET, LUBE OIL SUMP
SUMP, LUBE OIL
CAPSCREW, M 6 X 12 DIN 933
LOCKWASHER, M 6 DIN 127 18
WASHER, SUMP DRAIN BANJO
SEAL, LEAD WIRE
BOLT, BANJO- SUMP DRAIN
HOSE, SUMP DRAIN
BRACKETCAP*No/onger available

w WESTERBEKE
Engines & Generators

3

CYLINDER HEAD - VALVES • ROCKER SHAFT

13

12
43

44

38J
39

"'1 42

~~ ..
•

32'-g

3A

30

29
40
28

32?.~
.31~
30

29
5

CYLINDER HEAD - VALVES - ROCKER SHAFT'-----------

Item

Part No.

1
2-1
2-2
2-3
3
4-1
4-2
NLA* 5-1
5-2
5-3
6
7
8
9
10
11
12
13
14
15
16-1
16-2
17
18
19
20
21
22-1
22-2
22-3
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

037056038448043550036969036958036959056139038454043559056137030711033657024369033134036954036919037007037087031784036936033126041487033123030219037046037191034620017012031783031784037008036980018804034642037026030242036986033149030241036979037029037027033124031801037053031786031787033152033151036967031225036960041250Quantity
6

1
1
1
3
3
3
1
1
1
1

1
3
6
8
3
1
1
2
2
1
1
1
2
1
1
1
1

1
1
1
1
2
2
6
6
6
6
12
6
6
6
2
6
2
3
3
3
2
1
1
1

1

Name/Description
TAPPETGASKET, CYLINDER HEAD 5.0 BCD, 5.0 BCDAGASKET, CYLINDER HEAD 5.0 BCDBGASKET, CYLINDER HEAD 5.5 BCD
VALVE, INTAKEVALVE, EXHAUST 24.70 MM DIA.
VALVE, EXHAUST 24.72 MM DIE
HEAD, CYLINDER INCL GUIDES 5.0 BCD, 5.0 BCDA
HEAD, CYLINDER INCL GUIDES 5.0 BCDBHEAD, CYLINDER INCLUDING GUIDES & VALVE SEATSPLUG, 1/8 BSPT DIN 906
PLUG, EXPANSION-CUP 40 MM
PLUG, EXPANSION-CUP 20 MM
GUIDE, VALVE
BOLT, CYLINDER HEAD M 10 X 83 CYLINDER
BOLT, HEAD M 8 X 70
GASKET, ROCKER COVER
COVER, ROCKERWASHER, M 6 DIN 125
NUT,CAPM6
CAP, OIL FILLER INCLUDING 0-RING - SCREW IN
CAP, OIL FILLER - PUSH IN
0-RING, OIL FILLER CAP 33126
NIPPLE, BREATHER HOSE
HOSE, BREATHERSILENCER, AIR INTAKESCREEN, AIR INTAKE SILENCERCAPSCREW, M 6X16 DIN 933
LOCKWASHER, M 6 DIN 127
WASHER, M 6 DIN 125
MANIFOLD, INTAKEGASKET, INTAKE MANIFOLD TO HEADCAPSCREW, M 6 X 20 DIN 933
CAPSCREW, M 6 X 45 DIN 931
PUSHROD
SEAL, STEM VALVESPRING, VALVE
SEAT, VALVE SPRING
COLLET, VALVE SPRING
CAP, VALVE STEMSCREW, ROCKER ADJUSTINGROCKER
RING, RETAINING
NUT, M6JAM
BOLT, ROCKER BRACKETLOCKWASHER, M 8 DIN 127
WASHER, M 8 DIN 125
BRACKET, ROCKERSPRING, ROCKER SHAFT
SHAFT, ROCKERCAPSCREW, M 8 X 60 DIN 931
PIN, GROOVED
EYE, FRONT LIFTING*No longer available.tRJ~~
5

CRANKSHAFT - PISTONS

fi!i/.WESTERBEKE
Engines & Generators
6

CRANKSHAFT - PISTONSItemPart No.

1-1

038449038451038452043551043553043554038456040892040993043556043557043558052437052438052439038447037072052440036914037069037066037067030231030274040926036994036993037167037168033538

1-2
1-3

1-4
1-5
1-6

2-1
2-2
2-3

2-4
2-5
2-6
2-7
2-8
2-9
3-1
3-2

3-3
4
5-1
5-2
5-3

6
7
8
9
10

11
12
13

Note:

I Quantity I Name/Description
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
6
3
3
3
6
2
1
1
1
1
1
1

RING SET, PISTON STD 5.0 BCD, 5.0 BCDA
RING SET, PISTON 0.25 MM 5.0 BCD, 5.0 BCDA
RING SET, PISTON 0.50 MM 5.0 BCD, 5.0 BCDA
RING SET, PISTON STD 5.0 BCDBRING SET, PISTON 0.25 MM 5.0 BCDBRING SET, PISTON 0.50 MM 5.0 BCDBPISTON, INCLUDING PIN STD 5.0 BCD, 5.0 BCDAPISTON, INCLUDING PIN 0.25 MM 5.0 BCD, 5.0 BCDAPISTON, INCLUDING PIN 0.50 MM 5.0 BCD, 5.0 BCDAPISTON, INCLUDING PIN STD 5.0 BCDBPISTON, INCLUDING PIN 0.25 MM 5.0 BCDBPISTON, INCLUDING PIN 0.50 MM 5.0 BCDBPISTON, 21 MM WRIST PIN STDPISTON, 21 MM WRIST PIN 0.25 MM
PISTON, 21 MM WRIST PIN 0.50 MM
ROD, CONNECTING INCL 4 & 6 5.0 BCD, 5.0 BCDA
ROD, CONNECTING INCL 4 & 6 5.0 BCDBROD, INCL# 4 & #6 21 MM WRIST PIN
BOLT, CONNECTING ROD
BEARING, SET CONNECTING ROD STD
BEARING, SET CONNECTING ROD 0.25 MM
BEARING, SET CONNECTING ROD 0.50 MM
NUT, CONNECTING ROD BOLT
KEY, WOODRUFFCRANKSHAFT
GEAR, CRANKSHAFTPULLEY, CRANKSHAFTWASHER, M 16
LOCKWASHER, M 16
NUT, M 16 JAM

Refer to Parts Dept Bulletin #2010-2 dated 9 June 20, 2010.
Subject: Piston Wrist Pin Size Change.

B!!!lj.WESTERBlilCE~Engines & Generators

7

CAMSHAFT - TIMING SYSTEM. 'WY'. WESTERBEKE
Engines ,& Generators-8

CAMSHAFT - TIMING SYSTEM
ItemPart No.

1
2
3
4
5
6
7-1
7-2
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25-1
25-2
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46-1
46-2
47
48
49
50
51-1
51-2
52

0369490370750302730369480369500369700318250317830370060369960369480302800369780370250369950369480302740370170182420317860317870312810158280336360303260136300317860369460369820370190370860331260331230369680133400373230375080343970302440370300302250304610241'320369150301460'31824030712031810031783036938037050037051037070013590031783024844I

Quantity

1

1
1
1
1
2
2
2
1
1

1
1
1
1
1
1
1
1
4
4
4
3
1
1

1
1
1
1
1
1

1
1

1
1

2
1
1

1
1
1
1

1
1

1
4
3
1
4
4
2
1
1
1
3
3
1

I

Name/Description
BEARING, BALLCAMSHAFT, INJECTION PUMPKEY
BEARING, BALL
BEARING, BALLWASHER, CAMSHAFT RETAININGCAPSCREW, M 6 X 12 DIN 933
LOCKWASHER, M 6 DIN 127
GEAR, INJECTION PUMP CAMSHAFT
GEAR, SEA WATER PUMP DRIVE
BEARING, BALL
RING, RETAININGSPACER
GEAR, IDLER
GEAR, CAMSHAFTBEARING, BALL
KEY, WOODRFFCAMSHAFT
NUT, M 8 DIN 934
LOCKWASHER, M 8 DIN 127
WASHER, M 8 DIN 125
STUD, M 8 X 40 DIN 939
STUD, M 8 X 22 DIN 939
PUMP, SEA WATERGASKET, SEA WATER PUMP MOUNTINGCAPSCREW, M 8 X 25 DIN 933
LOCKWASHER, M 8 DIN 127
HOUSING, BEARINGGASKET, HOUSINGGASKET, GEAR CASE
CASE, GEAR
CAP, OIL FILLER INCLUDING 0-RING
0-RING, OIL FILLER CAP
CAP, SEALINGELBOW, 1/8 NPT STREETSWITCH, OIL PRESSURE
ADAPTER, 1/8 BSPT TO 1/8 NPT
CAPSCREW, M 6 X 65 DIN 931
PLUNGER, OIL RELIEF VALVESPRING, OIL RELIEF VALVEGASKET OIL, RELIEF VALVE PLUG
PLUG, OIL RELIEF VALVESENDER, OIL PRESSURE
SEAL, OILCAPSCREW, M 6 X 55 DIN 931
CAPSCREW, M 6 X 35 DIN 933
PLUG, 1/4 BSPT DIN 906
CAPSCREW, M 6 X 14 DIN 933
LOCKWASHER, M 6 DIN 127
0-RING
GEAR, OIL PUMP INNER
GEAR, OIL PUMP OUTER
1
HOUSING, OIL PUMPCAPSCREW, M 6 X 30 DIN 933
LOCKWASHER, M 6 DIN 127
ADAPTER, 1/8 BSPT TO 1/8 NPTEngines & Generators

9

COOLING SYSTEMw

WESTERBEKE
Engines & Generators

10

COOLING SYSTEM
Item

2
3
NLA* 4-1
4-2
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37-1
37-2
38
39
40
41
42
43
44
45
46

Part No.

Quantity

1036616036425036541038114037534035411031935037312018242031786031787036955015830024907024306011405038079011405037383031784031783018804039550036228036956037043037162024602035109037016037057018804033351036957037015018804030146031825031783034642030386031824034497036622022851019321022850022852

1
1
1

1
1
1
2
1
6
6
6
1
6
1
1

2
1
2
1
2
2
2
1
1

1
1
1
1
1
1

2
2
1
1

1
2
2
4
4
1

1
1

2
1
2
2
2
3

Name/Description
ELBOW, 1/2 NPT TO 1 HOSEGASKET, EXHAUST ELBOW TO MANIFOLD
CLAMP, ELBOW TO MANIFOLDELBOW (NLA), WATER INJECTED 45°
ELBOW, 45° KIT (REPLACES 4-1) ITEMS 1-4
NAMEPLATESCREW, 8-32 X 1/4 SS OVAL HEAD
MANIFOLD, EXHAUST
NUT, M 8 DIN 934
LOCKWASHER, M 8 DIN 127
WASHER, M 8 DIN 125
GASKET, MANIFOLD TO HEAD
STUD, M 8 X 25 DIN 939
ELBOW, COOLANT RECOVERY TANK CONNECTION
CAP, PRESSURE
CLAMP, HOSE 16
HOSE, MANIFOLD TO EXCHANGER
CLAMP, HOSE 16
HOSE, THERMOSTAT TO MANIFOLDWASHER, M 6 DIN 125
LOCKWASHER, M 6 DIN 127
CAPSCREW, M 6 X 20 DIN 933
SWITCH, WATER TEMPERATURE
HOUSING, THERMOSTATGASKET, THERMOSTATTHERMOSTATGASKET, ADAPTER TO HOUSING
ADAPTER, M 16 X 1.5 TO 1/8 NPT
SENDER, WATER TEMPERATUREGASKET, LOWER THERMOSTAT HOUSING
HOUSING, LOWER THERMOSTATCAPSCREW, M 6 X 20 DIN 933
CAPSCREW, M 6 X 60 DIN 931
GASKET, FRESH WATER PUMP
PUMP, FRESH WATERCAPSCREW, M 6 X 20 DIN 933
CAPSCREW, M 6 X 55 DIN 931
CAPSCREW, M 6 X 12 DIN 933
LOCKWASHER, M 6 DIN 127
CAPSCREW, M 6 X 45 DIN 931
PULLEY, FRESH WATER PUMPCAPSCREW, M 6 X 35 DIN 933
SPACER, EXCHANGER TO BLOCKNIPPLE, 3/4 NPT TO 1 HOSEGASKET, EXCHANGER END COVER
0-RING
COVER, EXCHANGER END
CAPSCREW, 3/8 NC X 3/4 BRASS*No longer avaiiable

CONTINUED.

11

COOLING SYSTEM

12COOLING SYSTEM
ItemPart No.

Quantity

47-1
47-2
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71-1
71-2
72
73
74
75
76

038147044047031753031752031506031789019262041130019369011885011386038080032947013337033636038076024977024906024858024704024786024637011405011405049974031783031784031825036947036937034434015774

1
1
2
2
2
2
2
2
2
1
2
1
1
1
1
1
1
2
1
1
1
60
2
2
1
1

1
1
1
2
2
per inch

Name/Description
EXCHANGER, HEAT (COPPER TUBES)EXCHANGER, HEAT (CUPRONICKEL TUBES)WASHER, FLAT 1/4
LOCKWASHER, 1/4
CAPSCREW, 1/4NC X 1-1/4
WASHER, M10 DIN 125
LOCKWASHER, M10 DIN 127
CAPSCREW, M10X1.25 X 45 JIS
PLUG, 1/8 NPT BRASSZINCCLAMP, HOSE 12
HOSE, SEA WATER PUMP. TO EXCHANGERNIPPLE, 3/8 NPT TO 7/8 HOSE
ELBOW, 3/8 NPT STREET 45
PUMP, SEA WATER
ELBOW, 3/8 NPT TO 1 HOSE
KIT, COOLANT RECOVERY TANK
CLAMP, HOSE
CAP, COOLANT RECOVERY TANKTANK, COOLANT RECOVERYSTRAP, COOLANT RECOVERY TANK MOUNTING
TUBING, INCHES REQUIRED
CLAMP, HOSE 16
CLAMP, HOSE 16
ADAPTER, EXHANGER TO PUMPLOCKWASHER, M 6 DIN 127
WASHER, M 6DIN125
CAPSCREW, M 6X12 DIN 933
TUBE, THERMOSTAT BYPASS
0-RING
CLAMP, HEAT EXCHANGER
HOSE, 1 1/8 WIRE INSERTED

13

RAW WATER PUMP
Item

Part No.

Quantity

1-1
1-2
2
3
4
5
6
7
8
9
10

033636034466030326034464033044034710031787031786017190048013030070033043034459034461034463034440034460034450036612033037034462

1
1

11
12
13
14
15
16
17
18
19
20

2
1
4
4
4
1
1
1
1

1
6

1
1
1
1
1

1

I

Name/Description

RAW WATER PUMP (No Longer Available)
PUMP KITGASKETBEARINGRETAINING RINGELBOW, 3/8 NPT TO 7/8 HOSE {NOT INCL. W/PUMP)WASHER, M8 DIN 125
LOCKWASHER, M8 DIN 127
CAPSCREW, M8 x 20 DIN 933
SEAL
SPACEROIL SEALGASKET
COVER
SCREW
IMPELLER, SCREW-GASKET KIT 1
SHAFT
CAM
ELBOW 3/8 NPT TO 1' HOSE {NOT INCL. W/PUMP)WASHER
SCREW

17

LIGHTLY GREASE THE
PUMP CHAMBER, 0-RING,· AND IMPELLER WITH
. GLYCERIN.

12'THE PIN Frrs INTO THE
SLOT IN THE SHAFT.

fi?SiJ.WESTERBEICE
Engines & Generators. 14-

RAW WATER PUMP (from March 2004)
Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

0480800491720491700485000344580491710302575048253034463048359033041033037046662048254049169034464033045033044034710036612030320049000037431

20

THE PIN FITS INTO THE
SLOT IN THE SHAFT.

I

Quantity

1
1
1
1
1
1
1
1
1

1
1

1
1
1
1
2
1
1
1
1
1

1
1

I

Name/Description
RAW WATER PUMP
SHAFT
IMPELLER COVER
IMPELLER KIT (0-RING & GLYCERIN)CAM
WEAR PLATEDOWELSPRING SEAL WASHER
IMPELLER COVER SCREWIMPELLER COVER 0-RING
0-RINGCAM WASHERCAM SCREWSPRING SEAL
LIP SEALBALLBEARINGRETAINING INTERNAL RINGRETAINING EXTERNAL RINGELBOW 3/8 NPT TO 7/8 HOSE
ELBOW 3/8 NPT TO 1" HOSE
MOUNTING GASKET
PUMP REPAIR KIT (INCLUDES ALL COMPONENTS EXCEPT ITEMS 1,7, &19)
PUMP KIT (PUMP, MOUNTING GASKET & FITIINGS)

8
LIGHTLY GREASE THE
PUMP CHAMBER, 0-RING,ANO IMPELLER WITH
GLYCERIN.

w

WESTERBEKE,
Eng1"nes & Generators

15

GOVERNOR SYSTEM

31

28

16

GOVERNOR SYSTEM
ItemPart No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24-1
24-2
25
26
27
28
.. 29-1
29-2
30
31-1
31-2
32-1
32-2
. 33-1
33-2
34
35
36
37
38
39

031802031786043988043986043982043985030277043987037090036942031825037024030277036989031786031802038680015812043983043978043984043977038458037109037079037092037080037078020628031783033200038455043979015816031783038457036941037022037021036939043989043980043981

Quantity
1

1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1

1
1

1
1
1

1
1

1
1

1
1
1

1
1
1
1
2
2

1
1
1
1

1
1
1
1

Name/Description
NUT, M8JAM
LOCKWASHER, M 8 DIN 127
LEVER, STOPSPRING, RETURN
COVER
PIN, GROOVED
0-RING
LEVER, STOP
LEVER, THROTILE
PIN, GROOVEDCAPSCREW, M 6 X 12 DIN 933
GASKET, GOVERNOR COVER
0-RING
LEVER, GOVERNOR SPRINGLOCKWASHER, M 8 DIN 127
NUT, M 8JAM
SCREW, LOW SPEED SET
NUT, M 6 DIN 934
COVER, HIGH SPEED SET SCREW ANTI-TAMPER
SCREW, HIGH SPEED SET INCL NUT
NUT, SEE REF 20
C-RINGSCREW ASSEMBLY, RACK SETSPRING, GOVERNOR 5.0 BCD 15.0 BCDASPRING, GOVERNOR 5.0 BCDBLEVER, TENSIONSPRING, START
SHAFT, GOVERNORLEVER, GOVERNORCAPSCREW, M 6 X. 25 DIN 933
LOCKWASHER, M 6 DIN 127
STOPPER, GOVERNORWEIGHT, ASSEMBLY-GOVERNOR 5.0 BCD 15.0
WEIGHT, ASSEMBLY-GOVERNOR 5.0 BCDBCAPSCREW, M 6 X 10 DIN 933
LOCKWASHER, M 6 DIN 127
SHAFT, GOVERNOR SLIDING 5.0 BCD, 5.0 BCDA
SHAFT, GOVERNOR SLIDING 5.0 BCDB
CLIP, TIE ROD
ROD, TIE
RING, RETAININGSPRING.TIE ROD
C-RING
COVER, TORQUE SET ANTI-TAMPER

Engines & GeneratQl'r

17

FUEL SYSTEM

9

32

40

48

FUEL SYSTEM
ItemPart No.

Quantity

NLA* 1-10384590435550371030561490188040317830369640369650370090369660370100'37011037012037013037014038401037105038399030209016988034857038429024600013344013343036951056142036952056143036953056144036921037099036922037091056150037112056152036925036926036927036928036929036930036931036932036933036934037106056153037107037t08

1
1

1-2
1-3
1-4
2
3
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
5
6
7
8
9
10
11
12- 1
12-2
12-3
13-1
13-2
14-1
14-2
15-1
15-2
16
17
18
19-1
19-2
20-1
20-2
21-1
21-2
21-3
21-4
21-5
21-6
21-7
21-8
21-9
2 1-10
22-1
22-2
23
24

1

1
4
4
AsReq.
AsReq.
AsReq.
AsReq.
AsReq.
AsReq.
AsReq.
AsReq.
AsReq.

1
2
1
2

1

1
1
1
2

1

1
1
1
1
1
1
3
1
3
1
3
1
1
AsReq.
AsReq.
As Req.
AsReq.
AsReq.
As Req.
AsReq.
AsReq.
AsReq.
AsReq.

1
1
1
1

Name/Description
PUMP (NLA), FUEL INJECTION 5.0 BCD, 5..0 BCDA
PUMP L.3C FUEL INJECTION 5. 0 BCDB
PUMP, L3E FUEL INJECTION 5.0 BCDB TO SERIAL# 180495
PUMP, L3E FUEL INJECTION 5.0 BCDB, 5.5 BCD FROM SERIAL# 180496
CAPSCREW, M 6 X 20 DIN 933
LOCKWASHER, M 6 DIN 127
SHIM, ADJUSTING 0.2 MM
SHIM, ADJUSTING 0.3 MM
SHIM, ADJUSTING 0.4 MM
SHIM, ADJUSTING 0.5 MM
SHIM, ADJUSTING 0.6 MM
SHIM, ADJUSTING 0.7 MM
SHIM, ADJUSTING 0.8 MM
SHIM, ADJUSTING 0.9 MM
SHIM, ADJUSTING 1.0 MM
LINE, FILTER TO INJECTION PUMPWASHER, BANJO
BOLT, BANJOWASHER, BANJO M 8
BOLT, BANJO M 8
HOSE, FUEL RETURN
LINE, INJECTION RETURN TO PUMPUNION, COMPRESSION INCLUDING NUTS & FERRULES
NUT, COMPRESSIONFERRULE, COMPRESSION
LINE, INJECTOR 1
LINE, INJECTOR 1 FROM SERIAL# 180496
LINE, INJECTOR 2
LINE, INJECTOR 2 FROM SERIAL# 180496
LINE, INJECTOR 3
LINE, INJECTOR 3 FROM SERIAL# 180496
NUT, INJECTOR
LINE, INJECTOR RETURNGASKET, INJECTOR RETURNINJECTOR, INCLUDING REF 20 THRU 27
INJECTOR, INCLUDING REF 20 THRU 27 FROM SERIAL# 180496
HOLDER, INJECTORHOLDER, INJECTOR FROM SERIAL# 180496
SHIM, INJECTOR 1.25
SHIM, INJECTOR 1.30
SHIM, INJECTOR 1.35
SHIM, INJECTOR 1.40
SHIM, INJECTOR 1.45
SHIM, INJECTOR 1.50
SHIM, INJECTOR 1.55
SHIM, INJECTOR 1,. 60
SHIM, INJECTOR 1.65
SHIM, INJECTOR 1.70
SPRING, INJECTORSPRING, INJECTOR FROM SERIAL# 180496
PIN, INJECTOR SPRINGSPACER, INJECTOR* No longer available

CONTINUED

C:ii!fiJWESTERBEg
�Engines & Generators

19

FUEL SYSTEM

11

13
14

16

10

32

40

48

CW/WESTERBEKE..
'Engme~ ..& Generators

20

FUEL SYSTEM
ItemPart No.

Quantity

25-1
25-2
26
27-1
27-2
28
29
30
31
32
33
34
35
36
37-1
37-2
38
39
40
41
42
43-1
43-2
43-3
44
45
46
47
48
49
50
51
52
53
54
55
57
58
59
60
61
62
63
64

036935056151037113037109056159036923038084031787031786017196013741024984024972030291030210030211030200030199030212038085038118019449016676011597039275031753031752031501
030025013340034589019262030213030289031560031758038122037187024906037110037104037111036868037163

1
1
1
1
1
3
2
2
2
1
2
2
4
1
1

1
1

1
1
1
1
1
1
1
2
2
2
1
1
2
2
1
1
2
2
1
1
1

1
1
1

1
2

I

Name/Description
NOZZLE, INJECTORNOZZLE, INJECTOR FROM SERIAL# 180496
GASKET, INJECTOR NOZZLE 5.0 BCD TO SIN 12009
NUT, INJECTOR NOZZLENUT, INJECTOR NOZZLE FROM SERIAL# 180496
GASKET, INJECTOR
BRACKET, FUEL FILTERWASHER, M 8 DIN 125
LOCKWASHER, M 8 DIN 127
CAPSCREW, M 8 X 20 DIN 933
CLAMP, SUPPORT HOSE
BOLT, BANJOWASHER, ALUMINUMWASHER, BANJOFILTER, FUEL ASSEMBLY INCL REF 37 THRU 40
BODY, FUEL FILTERELEMENT, FUEL FILTER INCLUDING 0-RINGS
CUP, FUEL FILTERRETAINER, FUEL FILTER CUP
BRACKET, LIFT PUMP
LINE, LIFT PUMP TO FILTERCONNECTOR, 1/8 NPT TO 1/4 COMPRESSION
NUT, COMPRESSIONFERRULE, COMPRESSION
PUMP, FUEL LIFT 12 voe
WASHER, FLAT 1/4
LOCKWASHER, 1/4
CAPSCREW, 1/4NC X 1/2
HOSE, FUEL SUPPLYELBOW, 1/8 NPT STREETCAPSCREW, M10 X 30 DIN 933
LOCKWASHER, M10 DIN 127
SCREW, BLEEDWASHERCAPSCREW, 5/16NC X 2-1/4
LOCKWASHER, 5/16
LINE, PRIOR TO OCT 1989 REPL WITH REF 5-12
LINE, FUEL RETURN TO OCT 1989
CLAMP, HOSE
BOLT, BLEEDWASHER, BANJO
BOLT, BANJO
HOSE, INJECTOR RETURN TO PUMP
CLAMP, KEYSTONEELECTRICAL SYSTEMELECTRICAL SYSTEM
ItemPart No.

Quantity

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41-1
41-2

034552036218018242032923035711031844031911033381038087031786013630031861043422038086034589019262024639031866031844031753031752031501031760031847036563037100034669037508013340037323024132024844038074039550035109036961037028038123043812011552046739046741

1
1
1
1
2
2
2
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
AsReq.

1
1
1
1
2
1
1
1
2

1
1
3
1
1
1
1
1
1

Name/Description
MOTOR,STARTER12VDC
SOLENOID, STARTER MOTOR
NUT, M 8 DIN 934
SWITCH, EXHAUST TEMPERATURESCREW, 6-20 X 1/4 TAPPINGLOCKWASHER, 8
SCREW, 8-32 X 1/4
SPACER
EYE, LIFTINGLOCKWASHER, M 8 DIN 127
CAPSCREW, M 8 X 25 DIN 933
SCREW, 8-32 X 1/4
BREAKER, CIRCUIT 25 AMP
BRACKET, CIRCUIT BREAKER, SOLENOIDCAPSCREW, M 10 X 30 DIN 933
LOCKWASHER, M 10 DIN 127
SOLENOID, PRE-HEATSCREW, 8-32 X 7/8
LOCKWASHER, 8
WASHER, FLAT 1/4
LOCKWASHER, 1/4
CAPSCREW, 1/4 NC X 1/2
NUT, 5/16 NF
NUT, 10-32
BREAKER, CIRCUIT ASSEMBLY 10 AMP
SOLENOID, FUEL SHUT-OFF
NUT, SOLENOID ADJUSTING/LOCKING
ADAPTER, 1/8 BSPT TO 1/8 NPT
ELBOW, 1/8 NPT STREET 90
SWITCH, OIL PRESSURE
SENDER, OIL PRESSURE
ADAPTER, 1/8 BSPT TO 1/8 NPT
CLAMP, HARNESSSWITCH, WATER TEMPERATURE
SENDERWATERTEMPERATURE
GLOWPLUGSTRAP, GLOWPLUG CONNECTINGHARNESS, GENSET WIRING
ADAPTER, 2 OIL PRESSURE SWITCHESSWITCH, OIL PRESSURE - SEA RAY
MODULE, CURRENT TIMING 9-36 voe
MODULE, CURRENT TIMING 9-36 voe UNGROUNDEDBACK END - GENERATOR

B5fJ.WESTERBEKE
Engines & Generatore

24

BACK END - GENERATOR
Item

Part No.

1
2
3
4
5-1
5-2
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29-1
29-2
30-1
30-2
30-3
30-4
30-5
30-6
30-7
30-8
30-9
30-10
30-11
30-12
30-13
30-14
31
32
33
34
35
36
37-1
37-2
38

0345520317890192620345890382020329960249520192620360500192620348330136290192620345890~6924035928035927031786017196035971031933035974015812031783038236031914031918035984035975037429043092037438043095035983041218043101035973043102037721041216043098037722043099034182038088015887019262019039035972035982035970035969I

Quantity

1

2
2
2
1
1
6
6
1
1
1
2
5
3
4
1
2
8
8
2
1
1
2
1
4
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1

Name/Description
MOTOR, STARTER 12 VDCWASHER, M10 DIN 125
LOCKWASHER, M 10 DIN 127
CAPSCREW, M 10 X 30 DIN 933
FLYWHEEL, BALANCED WITH RING GEAR
GEAR, RINGCAPSCREW, M 10 X 1.25 X 25 DIN 961
LOCKWASHER M 10 DIN 127
PLATE, BACKLOCKWASHER, M 10 DIN 127
CAPSCREW, M 10 X 60 DIN 912
CAPS CREW, M 10 X 25 DIN 933
LOCKWASHER, M 10 DIN 127
CAPSCREW, M 10 X 30 DIN 933
BOLT, FLYWHEEL
PLATE, DRIVE DISC TO ARMATURE
DISC, DRIVELOCKWASHER, M 8 DIN 127
CAPSCREW, M 8 X 20 DIN 933
DIODE, SEE REF 20
BRIDGE, DIODE SETSCREW, M 5 X 10 DIN 85A
GUARD, AIR
NUT, M 6 DIN 934
LOCKWASHER, M 6 DIN 127
PANEL, CONTROL-REFER TO CONTROL PANEL PAGE
ISOLATOR, PANEL MOUNTINGLOCKWASHER, M 5 DIN 6797A
SCREW, M 5 X 10 DIN 84A
COVER, 5.0 BCD
COVER, 5.0 BCDA, 5.0 BCDBGENERATOR, ASSEMBLY 5.0 BCD TO 31023 NLA
GENERATOR, ASSEMBLY 5.0 BCD FROM 31024
GENERATOR, ASSEMBLY 5.0 BCDA, 5.0 BCDB TO 31018 NLAGENERATOR, ASSEMBLY 5.0 BCDA/B 5.5 BCD FROM 31019
HOUSING, INCL STATOR 5.0 BCD TO 20245 NLA
HOUSING, INCL STATOR 5.0 BCD e0246 TO 31023
HOUSING, INCL STATOR 5.0 BCD FROM 31024
HOUSING, INCL STATOR 5.0 BCDA,5.0 BCDB TO 31018
HOUSING, INCL STATOR 5.0 BCDA/B, 5.5 BCD FROM 31019
STATOR, 5. 0 BCD TO 20245 NLA
STATOR, 5.0 BCD FROM 20246 TO 31023
STATOR, 5.0 BCD FROM 31024
STATOR, 5.0 BCDA, 5.0 BCDB TO 31018
STATOR, 5.0 BCDA/B, 5.5 BCD 31019
COVER, PTO
DRIPTRAY
NUT, M10 DIN 934
LOCKWASHER, M 10 DIN 127
DOWEL, HOUSING TO BACKPLATE
BEARING, BALL
ARMATURE, ASSEMBLY 5.0 BCD
ARMATURE, ASSEMBLY 5.0 BCDA, 5.0 BCDBFAN25AC OUTPUT

11.

WESTERBEKE

t:!ii5i}

Ef!glnes& Generators. 26

AC OUTPUT
Item

Part No.

Quantity

1-1
1-2
1-3
1-4
2
3
4-1
4-2
4-3
4-4
5
6-1
6-2
7-1
7-2
7-3

035981043096035981043096031930043649035978041199035978039556031918035984035975035940038348038349040138035979035979018241018241031914031914031781031781031920031920031914031931031932031914035980031930035944035455

1
1

74
8-1
8-2
9-1
9-2
10-1
10-2

11-1
11-2
12-1
12-2
13
14
15
16
17
18
19

20

1
1
2
1

1
1
2
2
4
1
1
1
AsReq.
AsReq.
AsReq.

1
2
1
2
2
4
1
1
2
2
1
1
1
1
1
1
1
1

I

Name/Description
CHARGER, BATTERY 5.0 BCD TO 31023
CHARGER, BATTERY 5.0 BCD FROM 31024
CHARGER, BATTERY 5.0 BCDA,5.0 BCDB TO 31018
CHARGER, BATTERY 5.0 BCD A/B, 5.5 BCD FROM 31019
SCREW, M 5 X 10 DIN 963A
RECTIFIER, BRIDGECAPACITOR, 5.0 BCD (31.5 MFD)CAPACITOR, 5.0 BCD (35 MFD) S/N 20246C-20308C ONLYCAPACITOR, 5.0 BCDA, 5.0 BCDB (31.5 MFD) TO 15506
CAPACITOR, 5.0 BCDA/B 5.5 BCD (18 MFD) FROM 15507
SCREW, M 5 X 10 DIN 84A
COVER, 5.0 BCD
COVER, 5.0 BCDA, 5.0 BCDB, 5.5 BCD
BLOCK, TERMINAL AC OUTPUT M 5 STUDSNUT, M 5 BRASSBAR, BUSSWASHER, M 5 BRASS
CLAMP, CAPACITOR 5.0 BCD
CLAMP, CAPACITOR 5.0 BCDA, 5.0 BCDBNUT, M 5 DIN 934 5.0 BCD
NUT, M 5 DIN 934 5.0 BCDA, 5.0 BDCBLOCKWASHER, M 5 DIN 6797A 5.0 BCD
LOCKWASHER, M 5 DIN 6797A5.0 BCDA, 5.0 BCDBWASHER, M 5 DIN 125 5.0 BCD
WASHER, M 5 DIN 127 5.0 BCDA, 5.0 BCDBSCREW, M 5 X 20 DIN 84A 5.0 BCD
SCREW M 5 X 20, DIN 84A 5.0 BCDA, 5.0 BCDBLOCKWASHER, M 5 DIN 6797A
SCREW, M 5 X 16 DIN 84A
CAP SCREW, M 5 X 10 DIN 933 BRASSLOCKWASHER, M 5 DIN 6797 A
TERMINAL, CHARGER OUTPUT-ISOLATEDSCREW, M 5 X 10 DIN 963A
GROMMET, WIRES THRU HOUSINGLABEL, AC OUTPUT CONNECTIONSAC OUTPUT CIRCUIT BREAKER

3ii.----4

7

8

11

28

AC OUTPUT CIRCUIT BREAKER
Item~~rt No. ] Quantity

2
3
4
5
6
7
8
9-1
9-2
10
11
12
13
14
15
16-1
16-2
17
18
19
20
21

031891038126039082'031852042330042329038523042705042704032493032498032499038645038125038640038640042333031847031848038622038621042719

6

4

1
3

1
1
1
2
2
2

1
1
1
1
1
4
8
1
1

NametOescript.ion~=

SCREW, 8-32 X 3/8 TRUSS HEAD SS
COVER, BOX
GUARD, CIRCUIT BREAKER HANDLESCREW, 6-32 X 1/4 BINDING HEAD SS
NIPPLE, 1"
NUT, 1"SPACER
BREAKER, CIRCUIT 25 AMP 60 HZ 2 POLE
BREAKER, CIRCUIT 20 AMP 50HZ 2 POLELOCKWASHER, 1/4 INTERNAL TOOTH BRONZE
NUT, 1/4NC HEX BRASSWASHER, FLAT 1/4 BRASSWIRE, WHITE 60HZ
BOX, CIRCUIT BREAKERWIRE, BLACK 60/50HZ
WIRE, BLACK 60HZ
WIRE, WHITE 50HZ
NUT, 10-32 HEX SSWASHER, FLAT 10 SS
CAPSCREW, 1/4NC X 1 BRONZE FULLY THREADEDPLUG, NYLONDIAGRAM, AC OUTPUT & CIRCUIT BREAKER WIRING

Engines & Generators

29

CONTROL PANEL
ItemPart No.

Quantity

1
2
3
4
5
6-1
6-2
7
8
9-1
9-2
10-1
10-2
11
12
13
14
15-1
15-2
16
17-1
17-2
18
19-1
19-2
19-3
19-4
20
21
22
23-1
23-2
23-3
24
24-4
25
26
27-1
27-2
27-3
28
29
30
31-1
31-2
31-3
31-4
32-1
32-2
33-1
33-2
34-1
34-2
35
36

036539036192037605037603037601034485034999024731024732042893035825031900031902031904036538031999034421038123036232023939038178034243013856031866031842031843031844013320013363013938031855050234031838015222038042019122019121033259033258033251039928039929015222031855031857050234015223031072031872037833037833
200125200125041081024968

1
1
1
1
1
1
1
1
2
3
3
AsReq.
AsReq.

1
1
3
4

1
1
2
1

1
2
4
4
4
4
1
1
1
4
4
4
2
1
1
1

1
1
1
2
2
4
7
1
8
AsReq.

1
2
1
2
1
2
1
1

I

Name/Description
PANEL, GENERATOR CONTROL REF 2 THRU 13
HOUR METER
VOLTMETER, 12 VDC
METER, OIL PRESSURE 0-100 PSI
METER, WATER TEMPERATURE
PLATE, PANEL
COVER, BOX.WHEN PANEL REMOTE MOUNTEDSWITCH, STOPSWITCH, PREHEAT-START
LAMP, INSTRUMENT WEDGE BASE INCL HOLDER
WIRE, LAMP POWER CONNECTION
NUT, 10-32
LOCKWASHER, 10
NUT, 10-24 KEPSHARNESS, PANEL
RING, LOCK-TOGGLE SWITCH MOUNTSCREW, 8-32 X 3/8 TRUSS HEAD BLACK SS
HARNESS, ENGINEHARNESS, PANEL BOX
BUSHING, SNAP-IN 1-3/4 IN HOLE
ASSEMBLY, BOX AND HARNESS
BOX, GENERATOR CONTROL PANEL
PLATE, SCREW-TERMINAL BLOCKSCREW, 8-32 X 7/8 BINDING HEAD SS
NUT, 8-32 HEX SSWASHER, FLAT 8LOCKWASHER, 8
BLOCK, TERMINAL 4 POS TO SEPT 93
MARKER, TERMINAL BLOCKJUMPER, TERMINAL BLOCKSCREW, 6-32 X 5/8 BINDING HEAD SS
NUT, 6-32 KEPSWASHER, FLAT 6
PLATE, SCREW-TERMINAL BLOCK
NUT, SWITCH
MARKER, TERMINAL BLOCK
BLOCK, TERMINAL 5 POS TO SEPT 93
SWITCH, EMERGENCY STOP
BOOT, EMERGENCY STOP SWITCHLABEL, EMERGENCY STOP SWITCHBLOCK, TERMINAL 10 POS FROM SEPT 93
MARKER, TERMINAL BLOCK
PLATE, SCREW-TERMINAL BLOCKSCREW, 6-32 X 5/8 BINDING HEAD SS
SCREW, 6-32 X 7/8 BINDING HEAD SS
NUT, 6-32 KEPSJUMPER, TERMINAL BLOCKSCREW, 10-32 X 1/2 BINDING HEAD SS -1 RELAY
SCREW, 10-32 X 1/2VBINDING HEAD SS - 2 RELAYSRELAY, 40 AMP FROM JUNE 97
RELAY, 40 AMP FROM JAN 99
NUT, 10-32 KEPS-1 RELAY
NUT, 10-32 KEPS - 2 RELAYSDIODE, FROM JUNE 97
LABEL, GENSET OPERATING INSTRUCTIONS

fiitif/!/}!1ERS
ErlgiiiM,/t~ral.or$

31

SEA RAY CONTROL PANEL
4

---3

10

22~

~

21

17

1~

~--~
•

•

19

16

15

27

w WESTERSEKEEngines & Generators

32

SEA RAY CONTROL PANEL
ItemPart No.

Quantity

1
2
3
4
5
6
7
8
9-1
9-2
10-1
10-2
11
12
13
14
15-1
15-2
16-1
16-2
16-3
17
18
19
20
21-1
21-2
22-1
22-2
23
24
25
26-1
26-2
26-3
26-4
26-5
26-6
27
28
29

036539036192037605037603037601034485024731024732042893035825031900031902031904036538031999034421043841043747043795043840040195

1
1
1
1
1
1
1
2
3
3

033769043747038042031999033259033251037833
200125031872039928039929015222031855031857050234043746043818041081

AsReq.
AsReq.

1
1
3
4
1
1
1
1

1
1
1
1
1
1
1
1
1
2
2
2
2
2
4
7
1
8
1
1

1

Name/Description
PANEL, GENERATOR CONTROL REF 2 THRU 13
HOUR, METER
VOLTMETER, 12 voe
METER, Oil PRESSURE 0-100 PSI
METER, WATER TEMPERATURE
PLATE, PANELSWITCH, STOPSWITCH, PREHEAT-START
LAMP, INSTRUMENT WEDGE BASE INCL HOLDER
WIRE, LAMP POWER CONNECTION
NUT, 10-32
LOCKWASHER, 10
NUT, 10-24 KEPSHARNESS, PANEL
RING, LOCK-TOGGLE SWITCH MOUNTSCREW, 8-32 X 3/8 TRUSS HEAD BLACK SS
HARNESS, ENGINEHARNESS, PANEL BOX
ASSEMBLY, BOX ANO HARNESS
BOX, GENERATOR CONTROL PANEL
COVER,CONTROLPANELTOP
CAP, FUSE HOLDER SEE REF 19
FUSE, 8AMPHOLDER, FUSE INCL CAP AND NUT
NUT, SEE REF 19
NUT, SWITCH MOUNTRING, LOCK-TOGGLE SWITCH MOUNTSWITCH, EMERGENCY STOPLABEL, EMERGENCY STOP SWITCHRELAY, 40 AMP
NUT, 10-32 KEPSSCREW, 10-32 X 1/2 BINDING HEAD SS
BLOCK, TERMINAL 10 POSITION
MARKER, TERMINAL BLOCK
PLATE, SCREW-TERMINAL BLOCKSCREW, 6-32 X 5/8 BINDING HEAD SS
SCREW 6-32 X 7/8 BINDING HEAD SS
NUT, 6-32 KEPS
CONNECTOR, ASSEMBLY FEMALE FOR REMOTE PANELCONNECTOR,
DIODE, MALE JUMPER-IF REMOTE PNL NOT INSTALLED,4,,~,,

33

GENERATOR START/STOP PANELS
Item

I

1-1
1-2
1-3
2
3
4-1
4-2
4-3
4-4
5-1
5-2
5-3
6
7
8

Part No.
042448044826042620042388011812043950043929035303041519024943044336044586011811024731024732039004034421032975013723042621013724042447043913038220044442031853050234

9
10
11
12-1
12-2
13
14-1
14-2
15-1
15-2
16
17

5

I

Quantity

1
1
1
1
1

1
1
1
1
1
1
1
2
4
4
1
1

1
1
1
1

1
1
1
2
1

1

I

Name/Description
PANEL, START-STOP 12 voe 8 PIN PLUG
PANEL, START-STOP 12 voe W/HRMETER 8 PIN PLUG
PANEL, START-STOP 24 voe W/HRMETER 8 PIN PLUG
HOURMETER, 12/24 voe
BUSHING, INSULATED FEMALE 1.25
PLATE, PANEL BOX RED
PLATE, PANEL BOX WHITE
COVER, RED, WITH BUSHING #6
COVER, WHITE, WITH BUSHING #6
PANEL, START-STOP CONTROL 12 voe NO HARNESSPANEL, START-STOP CONTROL 12 voe 15 PIN PLUG
PANEL, START-STOP CONTROL 24 voe 15 PIN PLUG
BUSHING, INSULATED MALE - 1:25
SWITCH, STOPSWITCH, PREHEAT & STARTSCREW, 6-32 X 1/3 SS FLAT HEAD BLACKSCREW, 8-32 X 3/8 SS TRUSS HEAD BLACKLEDRESISTOR, 12 voe
RESISTOR, 24 voe
DIODE
CABLE, 8 PIN FOR PANEL 42448 - 42620 - 44826
CABLE, 15 PIN FOR PANEL 44336 - 44586
DIAGRAM, WIRING 24943 START-STOP PANELDIAGRAM, WIRING START-STOP PANELS 8 PIN PLUGSCREW; 6¥32 X'3/8 SS Bll'JOING HEAD
NUT, 6-32 KEPSBELT- IDLER PULLEY- BELT GUARD
Item
1
2
3
4
5
6
7
8
9
10

11
12
13
14
15
16
17
18
19
20
21
22
23

I

Part No.
018242031786031765038070031786031225021558037780037779038128031783033351033228031849033372038073034213031783038130038129031783018804030376

I

Quantity
2
2
1
1
1

1
1
1
1
1
1

1
3
3
3
1

1
1

1
1
1
1
1

I

Name/Description
NUT, M 8 DIN 934
LOCKWASHER, M 8 DIN 127
WASHER
BRACKET, IDLER PULLEYLOCKWASHER, M 8 DIN 127
CAPSCREW, M 8 X 60 DIN 931
CAPSCREW, M 8 X 35 DIN 933
PULLEY, IDLERSCREW, IDLER PULLEYBRACKET, BELT GUARDLOCKWASHER, M 6 DIN 127
CAPSCREW, M 6 X 60 DIN 931
WINGSCREW, BELT GUARDLOCKWASHER, 10
WASHER, BELT GUARDGUARD, BELTCAPSCREW, M 6 X 40 DIN 931
LOCKWASHER, M 6 DIN 127
BRACKET, BELT GUARD
BRACKET, BELT GUARDLOCKWASHER, M 6 DIN 127
CAPSCREW, M 6 X 20 DIN 933
BELT

23

B!:fl}WES1ERSEKE
Englnes&Generstors

35

SOUND GUARD #038182

13

3

8

~14:
I
I

I
I

__.J

... ,-'

27

11

SOUND GUARD #038182
Item

Part No.

Quantity

1
2
3
4
5
6
7
8
9
10
11
12
13
14-1
14-2
15
16
17
18
19
20
21
22
23
24
25-1
25-2
26
28
29
30

0383190382630240570308960308950319400307750383160383830383170383150383180374170357200319370404770366240317520'31501
038328024058030880038258031503041744041700037916041745023991036069038289030904

1
2
4
As Req.
AsReq.
As Req.
As Req.

1
2

1

AsReq.
As Req.

4

1
4
4
1
4
4
2
8

1
2
2

1

Name/Description
PANEL, TOP
RAIL, SIDECORNERRETAINER, QUICK OPENING SCREWSCREW, QUICK OPENINGSCREW, 6-32 X 3/8 SEMS PHIL HD
GUIDE, PANELALIGNMENTPANEL, REAR
RAIL, END
PANEL, SIDEPANEL, FRONTPANEL, SIDE WITH WINDOWWINDOW, ASSEMBLY
HANDLESCREW, 8-'32 X '3/8 SEMS PHIL HD
POST, CORNER
ELBOW, SEA WATER INLETLOCKWASHER, 1/4
CAPSCREW, 1/4 NC X 1/2
SKIRT, FRONTCORNER
CLOSURE, SKIRT CORNERSKIRT, SIDECAPSCREW, 1/4 NC X 3/4
SKIRT, REARELBOW, EXHAUST 90 DEG 1-7/8"
BUSHING, 1-7/8" TO 2" HOSE
PLENUM, AIR INTAKE
ADAPTER, FUEL LINES THRU SKIRT-OPTIONAL
BOLT, ASSEMBLY - PLENUM
HOSE, SKIRT TO SEA WATER PUMP
FOAM, 1" ACOUSTIC (SOLD BY SQ/FT)B!Sf/.WESTERBEKE~Engines & Generators

37

SOUND GUARD (#043132)

NOTE: The front and rear panels
are different; the rear panel has afoarti rubbergasket {Item #17). Make
sure the rear panel is installed at thegenerator end of the unit. '

17

Item

Part No.

Quantity

Name/Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
BASE
43270
PANEL, FRONT
43357
1
PANEL, REAR
143358
PANEL, SERVICE SIDE
47633
1
PANEL, LEFT SIDE
143359
PANEL, TOP
43360
1
37298
1
COVER PLATE KIT 1 INDUDES COVERPLATE &TWO MOUNTING SCREWS
44080
CLASP
2
43775
18
LATCH, NEOPRENE
142815
ELBOW, EXHAUST
30901 As Req. by the Inch HOSE, EXHAUST
CLAMPS, EXHAUST HOSE
11411
4
GROMMET, NEOPRENE
39498
16
42782
1
GROMMET, EXHAUST ELBOWCOVER, NEOPRENE
1
44065
43248 As Req. by the Inch SEAL
43574 As Req. by the Inch GASKET, FOAM RUBBERCORNER
42638
20
FOAM,
1" ACOUSTIC (SOLD BY SQ/FT)
030904

SOUND GUARD (SST #049484)..__lte_m__.l_P_a_rt_N_o_l._Q_u_a_n_ti.-ty_.l....__N_am_e_l_D_es_c_r..;..ip_ti_on___.l I 1tem I Part No IQuantity lName/Description

49486

BASE (INCLUDES CONNECTORS)

21

49543

TERMINAL, GROUND LUG

2

49485

PANEL, FRONT

22

49546

TERMINAL, BATIERY POS.

3

49487

PANEL, REAR

23

49544

TERMINAL, BATIERY NEG.

4

49490

PANEL, TOP

24

49661

CABLE, GROUND

5

49488

PANEL, SIDE

25

49659

CABLE, BATIERY POS.

6

49489

PANEL, SERVICE SIDE

26

49660

7

49474

FRAME, REAR

27

39498

1

GROMMET, NEOPRENE

8

49473

FRAME, FRONT

28

42806

2

PLUG, DRAIN HOSE ACCESS

9

49475

2

FRAME, SUPPORT

29

49545

10

49535

12

SCREW, 10-32X 1/2 FLAT

30

48484

2

ELBOW, 1/8 NPT X 114 HOSE

11

49536

16

SCREW, 10-32 X 3/8 HEX SLOT

31

22927

5

SCREW, 10-32 X 3/8 HEX SLOT

12

49540

8

LATCH ASSEMBLY

32

24906

As Req.

HOSE, FUEL 114 ID

13

49537

4

LATCH ASSEMBLY {END PANELS)

33

48193

4

CLAMP, FUEL HOSE

14

49547

AsReq.

GASKET, BASE EDGE

34

36616

3

1/2 NPT BULKHEAD FITIING

15

49548

AsReq.

GASKET, PANEL EDGE

35

36618

2

ELBOW, 112 NPTX1 HOSE

16

43574

AsReq.

4

NIPPLE, 112 NPT X 1 HOSE

17

42815

1

18

GABIE, BATIERY NEG.

118 NPT BULKHEAD FITIINGGASKE~GENERATOR

36

49558

ELBOW, EXHAUST OUTLET 2"

37

11779

49549

HOSE,EXHAUST2"MOLDED

38

11405

AsReq.

HOSE 1· WIRE INSERTED

19

42782

GROMMET, EXHAUST OUTLET

39

37298

8

CIAMP, RAW WATER HOSE

20

11411

CLAMP, EXHAUST HOSE

40

4

'3S

HOSE, RAW WATER 1" MOLDED

11411

COVER PLATE KIT, 7.6 BTD ONLY

030904

FOAM, 1" ACOUSTIC(SOLD BY SQ/FT)MISCELLANEOUS
Item

2-1
2-2
2-3
3-1
3-2
4-1
4-2
5

6
7-1
7-2

8
9

10
11
12
13-1
13-2
14
15
16
17-1
17-2
17-3
17-4
18
19

Part No.
03835003835103835104356203835204356003835304 356103712102417701 '3758
04230703076003867703867304287101501003812404378303332701501003493603334003334103334203394
045050040078Quantity

1

1
1
1

1
1

As Req.
As Req.
As Req.
As Req.

1

1

Name/Description
KIT A, SPARE PARTSKIT B, SPARE PARTS-EXTENDED CRUISING 5.0 BCD
KIT B, SPARE PARTS-EXTENDED CRUISING 5.0 BCDAKIT B, SPARE PARTS-EXTENDED CRUISING 5.0 BCDBGASKET SET, UPPER 5.0 BCD,5.0 BCDAGASKET SET, UPPER 5.0 BCDBGASKET SET, COMPLETE 5.0 BC0,5.0 BCDAGASKET SET, COMPLETE 5.0 BCDBKIT, FUEL HARDWARE
KIT, REMOTE FRESH WATER SURGE TANKPAINT, RED AEROSOL SPRAY CANPAINT, WHITE AEROSOL SPRAY CANHARNESS, 15 FOOT PANEL EXTENSIONPARTS LISTMANUAL, SERVICEMANUAL, OPERATORSTRAINER, RAW WATERDIAGRAM, GENSET WIRINGDIAGRAM, GENS ET WIRING - SEA RAY
VALVE, ANTI-SIPHON VENTSTRAINER, SEA WATERMUFFLER, HYDRO-HUSH C
ADAPTER, HOSE TO MUFFLER-STRAIGHT
ADAPTER, HOSE TO MUFFLER-45 DEGREE
ADAPTER, HOSE TO MUFFLER-90 DEGREE
COUPLING, RUBBER INCLUDING CLAMPSKIT, HOSES
KIT, REMOTE OIL FILTER

w WESTERBEKE
Engines & Gener(ltors

40

Engines & Generators

1255/11-2018