How is the condition of your machinery?
Does yOur rnachlnery suffer frorYn earlyures fa‖or reduced accuracy?
Does your rnachlnery sufferfrorll breakdowns or seizures?
Are you plagued with frequent repairs or parts replacements?
Does your rnachinery suffer frorn clogged filters,oilleaks or requlre frequentchanges? o‖丁hese problems are caused and rllade、〃orse
by contarllinants in the. o‖hytta酬面natts d c酬
ねⅧ精冨忌指♀
黒譜庭電↑:1翼
h y d r a u l i c ow‖ithout contamlnation control)

Contanninants on a o 8 micron
membrane filter

Contam nants attracted to the end ofmagnetized needle in the ono‖a s de glass

New OII
Even ln new oil,the purity of o l canbe degraded due to contaminantsfrom contalners,atmosphere,orfrom degenerated oH particles
The punty of new O‖s normally fal sln the range ofthe NAS‑9(See page 3)

Flushing O‖
Large quantities of adherlng
particles are generated and mixed
in the o‖d uring machinlng andassembly processes

Oil under operation
Nlinute contaminants are
generated atthe areas vvherefriction is present or consists
oftransformed substances

I Change required oil:The COntamlnants in this o‖
nly Of accumulated
I C O n S i S t mpa‖,abnOrmal abrasion formations,
I lnCluding dense formations,l tranSfOrmed and ed
m破substances,l etc￨ ￨]00μm

・SA‖S‖:cFO Semarator￨ ￨1 0 0 μm)ReducedCosinReducedconsIII11‖Contamination Control〓malerials and enerav■[l::
サFor humans,our health depends on keeping our blood clean,Machines,as we‖,requlre contanlination control oflubrication system to rnaintain high accuracand high Operation efficiency.

□P u r p o s e o f C o n t a m i n a t i o n C o n t r o l
The purpose of contarnination controlis to excludea‖substances(contarninants)andenergy that adversely affectthe relevant rnachines or products,and to malntain thefunctions and productivity at the highest level possible.

□Development of Contamination Control Technology
g inalresearch in 1 963,SAN¨ln o面
S lndustry Co.,Lid.worklng wnh NippOn Steel Corporation
led to the discovery that rnachinery breakdowns occurred in proportion toa very sma‖amountof minute contamlnants.ln responseS SAN¨
lndustry Co.,Lid.developed the unique contanllnation
control system(whlCh Cleans hydraulic oil and lubHcating systems by using the magneJc leld
ofthe Micro Separator).Since then,the Micro Separator and Cleaning Tank System haveshown actualreduced consumption of rnaterials and energy,and less maintenance in various
industrial fields.

口R e s u l t s w i t h o u t / w i t h C o n t a m i n a t i o n C o n t r o l
Example of Hydraulic O‖
Example of Hydraulic Oil VVith
い′i t h o u t C o n t a m i n a t i o n C o n t rCooln p l e t e C o n t a m i n a t i o n C o n t r o l(MiCrO Separator and Cleaning ttank System)
Hue O.3 micron membrane l比er

(Large quanlty of minute particles)

Hue

Hue O.8 micron membrane ller

(Small quantny of minute particles)(COmplete conformly state) ￨ ￨10μm

Cleaning Tank System and Micro Separator

OH ContaminantsContaminants consist of sludge forming mlnute particles of rnagneticsubstances,seml― so‖ds and llquids.
These contanlinants are generated with normal rnachine operatlon,
and they decrease the lubrlcation capab‖
ity of oil.
Contaminants in oil

Magnetic fleld

Sedation duct+cohesion
magnetic field,艦躙tn
I::ml̀酬
Function
I Cleaning ttank System and Purifying
O‖
Cleaning ttank System is made by lnsta‖i ng the Micro Separator,
which produces a special rnagnetic field,ln the sedationlanllnaro‖
part of the tank.The tank therefore entlrely works as an oil purifying
dev:ce.
The magnetic field ofthe Micro Separator precipltates sludge
contamlnants and prevents them from circulating and increasing.

Spectr。
l analysls ofthe Mlcro Separator separatlon substances
Fe Ti si
443322221

Cu Cr Zh

AI Cc NI

Advantage ofthe Cleaning ttank System
O This systenl separates sludge that a conventionalfilter systemcannot separate,and prevents lt from clrculating.
OC)il can be purified in the tank only without any reed for an extra
cleanlng line.
O The high― level contamlnatlon control prevents such rnachine
troubles as erroneous operations,seizures,sealdamage and o‖leaks
O This system decreases the oil and energy consumption,reduces
maintenance cost therefore providing nearly rnalntenance―freeoperatlons.

NAS1638 Standard(Number of Parlcies in Hydraulic O‖)

嚇 ‐ =￨
5^・15

125

250

44

Number/100祀■￨■■IClllll■■￨■■￨
1 1 1 1 1 12■ ■￨■■■￨■￨￨￨￨■￨￨￨￨￨￨′141■ ■￨￨￨ ￨￨111
500

1′000

2′ 000

4,000

8′000

16′000

89

178

356

712l′
425

￨ ￨ ￨￨■￨￨￨￨￨■￨￨■■￨￨￨

911

10

112

32′00o64′000 128′ 000 256′ 000

512′000 1′
024000

2′850

5′700

11′
400

22′ 800

91′000 182′400506

1′ 01215〜 252225■●5048163263

126

253

2′0254′05o8′10016′200

501■100

123611224590180

360

720

1′ 4402′8805′760

1128163264128

2565121′024

温 鳳 :‰ .

00・SA‖S micrOseparalor

445′ 600

32′400ExaTp降研C¶:」醐為響I電擢酬
□ 巨xample of a rnachine adopting the cieaning tank system fromthe initial design stage
MicroPower Molding Press
Hydraulic OII Unl

用¨ｎＣｒｅＲParicle Number Densly NAS‑1638

柵勘1‖燿錦熊価加II‖慰m.脚魚,vp… .1個

ゝ０２︲日︲９８７６ ５４ ３5152550 100μ
A―New o‖NAS grade 9B―Used o‖NAS grade 6…
轟………

r9Ⅷtttp!輛憮 話榊 熾‖1‖1』
蝋 煎叫 Ч
Micro SeparatorlMSR‑200 1unl‐

Effectiveness‐No early fa‖ures‐
No olёhange orresupply for 12 years(as ‖lnmge) .O f W ‖freeoperation
Continued ttaintenance‐□ Example of a rnachlne adoptlng the cleaning tank system(rebuin the tank)after operatlon started

鰤Particle Number Densly NAS‐1638﹂︲К９ ８７６５４３50hnトpumF平釦濡100μIEffёVOn‐essC ti‐inlng‐
RI10 11111maOいApproximatolソ1/10￨::I:￨￨:1:1酬
￨1佑II‖11籍￨:￨:lサ11:￨:::￨:￨ll:11::￨:1￨‐￨￨‐￨￨￨￨￨￨￨IⅢ
ⅢI‐￨

19110111001111111‐￨￨￨‐￨￨￨INIIIIIII101・100μ m

100μ m紺,議11111■■1醐
￨

Oil contamlnation level before rebuilt was extremely high,andcontanlinants malnly consisted oflarge quantities of sludge(See the PhotoA).MoreOVer,the HIAC automaJc partlcle
counter could not be used because of over scale.
After rebu‖t,the level has been able to be maintained atthe
NAS grade 6 for 5 years(as time Of w‖Ing).
C)￨l has been kept clean at a hlgh purification level.

GeneraI Specifications of Micro Separator
1.Standard type dirllensions and、 〃eight

MSR‑200 405kg※ Please inquire for other types

2,Material

MSD‐ 100 114kg.TOp andlSide・surfac。 ￨Base surfaOe

3.丁emperature limlt

4.App‖ cable olis

‐MSB‑110 o65kg

Msc o2okg

SUS304EpOxy resin・SS400・ 」!S‐
3101 ・SUS304

MagnetStronlum fernte

Securing loltS

Steel a‖oy

Normally type(80°C)

MSR‑200 MSB‐
MSD‐ 100 MSC

Heat‐proof type( 1 5 0 ℃)

MSR‑200H110

MSD‐ 100H(1)Mineral baseo‖ hydraulic o‖(2)Synthetic base hydraulic oll
Water glycol・PhOsphoric ester i Fatty acid ester(3)EmulsiOn base hydrauHc o‖W/0・ 0/W(4)HWBF(5)Mineral base lubncatingCirculating
oiltype・dripping type(6)Cleaning so!ventO‖/water base(7).Mltal.´ho oil. Mlneral o‖,巨mulsiOn type01‖(3)9001antf。
O‖/water base Emulsion type「9uling.or glindlno(0)Fuさ￨￨￨l‐
161111‐
Shipping

5.Micro Separatord酬01"0111111‐T'￨ツ￨￨￨￨ 鷲3ぽ絆‖γ The quanlty of oHin the tank=Q‐￨ ‐￨ ￨ ￨‐■ ■ ￨￨ ￨ ￨ ￨ ￨ ‐￨ ‐￨ ￨ ￨ ￨ ￨ ￨ ￨ ￨ ■ ￨ ￨ ￨ ￨ ￨ ￨ ￨￨ ￨￨ ‐￨ ￨ ￨‐‐‐

MSR‐200 1 unl

AllilllallII^￨￨￨,￨14111・￨￨〜502
S,11161111111ydl:￨おMIII141111111111ati1611rl
̀￨‐ 100〜 2002
丁he structure of
Cleaning Tank

Pump discharge rate 2/mln=P

Q/P=less than 4
Q/P=More than 20

Make a division board in theo‖and oilreturns by a flow Of oil as longtank
ilow ofthe river road sedation type and suction part as the rnostiong dlstance

6.Maintenance ofヽ月icro Separator(1)丁he function of Micro Separatoris seml―permanent,and l is not necessary to check Or repair.
(2)C!eaning cycle of Micro Separator

For hydraulic 2oil】
to 10 years【【For lubricating loil】
to 5 years(when Changes)
O‖・S員‖S‖:G『O Se‖aralo『ldeal Tank Structure for Contamination Control
Micro Separator standard method of SAN… S lndustry Co.,Ltdi(Cieaning tank system)
・Return hydrau‖c oll mustflow a!ong the division board
・Micro Separator must be easily removed when rnaintenance is performed,and lt musted bebetweenlnsta‖the return oil side ofthe oiltank and the strainer

ｕｓｎ←Ｒ

Pump suclon□Hydraulic oll/lubrication tankDlvlslon board( A p 口 に訓 O n 酬 )General minera!o‖base hydraulic o‖General nninera!o‖base!ubrication o‖
Fire―r eslstant hydrau‖co‖(Fatty acid ester)

Micro Separator for separating
precipitation contaminants

Return sucJon

口Hydraulic oi1/cleaning/coolant tank

O

Pump suclon

Divlslon board
Micro separator for
separating floating
contaminants

General fire‐resistant hydrau‖co‖(Synthelc base/emuにlon base/HWBF)General cleaning solvents(Water base/non‐water base)

Mlcro Separator for separating
precipitation contanlinants

General coo!ants(Water base/non―water base)
Sub tank(SIudge,water,air bubble separatio)□Super large lubrlcation tank(sub̲tankbui‖lηthe system)U‖1ly model No.1360058( A p u た訓O n 酬)

Micro Separatorfor
frst separat ngcontaminants
Pump sucJon

General mineral base lubrication o‖Heater suclon

Return sucJon

Micro Separator for separating
precipication contaminants

E]Applicable uses of cleanlng tank systettl and lⅥ
icro SeparatorOC)il cleaning and water separation unit Patent No 9167007
0A‖ types of lubrlcation oil cleaning∪tilityunit
model No 1 360058
0 Cleanlng solvent cleaning unit Utility model No 1 492437
0 Machlne tool coolant cleaning unit/automatic chip removal unitOC)ther special app‖c ations ofthe Micro Separator and tank system

IM′CrO SepaFarOr

Molding machine卜Лachine tool

Steel plant

Press

Automobile plant

The contamination control of the cleaning tank systenl capabllity conslsts by a pOsltion/area of capacity/
structure/a magnetic ield of a tank.丁 herefore,we show the system and the most suitable use(softWare)basedon a condltlon of a tank atthe tlme ofthe at10n
lnsta‖Of a Micro Separator.ln addition,vve carry outthe
owingfo‖p ressure/lubrlcatlon contamlnatlon controlfor payment.
servlce about o‖E](Dil samp‖ng and spot system investigatlon/diagnosis/data rrlaking□Ferrograph analysis (Abrasion article analysls)□A/11croscope observation/Photograph of oil and contarninants□C o n t a m i n a t i o n p a r t i c l e c a l c u l a t i o n / g r a v l m e t1 r6 y3 8 () N A S …
E]Contanlination analysis and forrnof o‖inesslnspection
pressure/alubrlcatlon
contarrlination control□C)fferthe lecture ofo‖ln addition,we guide you related to contarYlination control.

ln Orderto prOv de a better product,the specnca10ns and des gn are sublectio change withoui