For a sustainable future of energy and foodWe, SAMSON Co., Ltd., have been engaged in the manufacture and sales of various Boilers and Food
Processing Equipment since our foundation in 1945, and have been enjoying a good reputation from customers invarious industrial fields of Japan.
In overseas markets, we have devoted ourselves to exporting our products into mainly Asian countries for a long
period and have delivered them to many customers.
After delivery, our authorized distributors in the respective countries have taken care of maintenance services on
our equipment through the cooperation from customers.
We are supporting our distributors for the improvement of maintenance technology and we hope our customer canoperate our products safely without any trouble.

International Division(Osaka)

SAMSOLUTIONINTERNATIONAL

International Division (Osaka)
PMO EX Shin-Osaka 5th floor, 4−2−10 Miyahara,
Yodogawa-ku, Osaka, 532−0003 Japan+81−6−6152−8135+81−6−6152−8128

From Evolution to Advance !

Everyone try to save the energy from time to time.
But the most important thing for Energy-saving is continuation and advancement.
So, we eager much advanced performance on our Boilers.

SSB series are concentrated into Energy-Saving function.
New functions are added on current boiler functions and improved onSafety, Visibility and ENERGY-SAVING !

Highefficiency

Highturn-down

Combustion andFeed water controlHighdryness steam

97%・96%・90%

1:4

High speed
multi-position

99.5%

Saving Energy
High efficiency, Long-life boiler body

Save energy with "High dryness steam" andSteam"High condense operation"!
Steam

Adopt new micro-furnace boiler body
Efficiency

96 ％

97 ％

We improve heat transfer efficiency byfollowing innovation.
- Our original new micro furnace boiler
body- Fin water tube which realize higher
heat transfer and less pressure drop ofCombustion gas flow
Boiler body has the furnace withround-positioned water tube.
Heat of combustion gas is transferred
to each water tube equally. No
particular water tube is overheated sothat you can enjoy long-life of boiler.

High dryness

Dryness of steam

Water
detection
tube

separator(measured value)( TYPE:2000APL )More than 99.5%

Evaporationwater tube

Water level changes referring boiler load and level of water
condense to keep high steam dryness.

Start up, low load

High load

High dryness steam … Supply high dryness steam
Fin tube

Combustion gas flow

Cross-section of boiler body

(Image of "fin tube")(Heating radially and evenly at each water tube)

Advanced water level control system helps to obtain stable supply of high dryness steam in low - high load.
● What is the advantage of "High dryness steam"?

① Energy saving operation

・High dryness steam has more latent heat than wet steam,so that total steam consumption can be reduced.
・Amount of drain from steam trap can be reduced.

High turn-down② Less harmful to user machine・Less steam hammer.
・Low risk of alkali corrosion.

High condense operation… It is possible to run boiler with highly condensed water

Burner with wide turn down(ratio of maximum combustion- minimum combustion) has wide combustion range, sothat efficient operation can be achieved even thoughboiler load is low.
You can save energy because of less purge heat loss.

Advantage for environment and fuel consumption
with high efficiency and high turn-down

4,000L/year
CO reduction
20 tons/year

Fuel reduction

Steam load(%)

1:4 wide combustion, saving energy operation with few stand-by
50● What is the advantage of “High condense operation”?

It is possible to operate boiler with high electric conductivity water to lower blow rate. Saving energy with less waste water.

25

150Comparing
with cardriving

1: 2[ Estimation condition ] 1 unit of SSB-2000APL(300days/year, 12hr/day, 30% load operation)
Comparison in boiler efficiency 97% VS 95%, turn-down ratio 1:4 VS 1:2

Run

Stop

High fuelconsumption!

Start

Stop

Start

turn-down

1: 41L=JPY100

Run

Saving energy

Intermittent start and stop

Steam load25%

turn-down

2

In general, carry-over is likely to happen as condensation of boiler water becomes high and dryness ofsteam will be low. Thus, it is common to operate boiler with low condense water with high blow rate.
SSB series has unique water level control and high performance steam separator to obtain high steam
dryness even with high condense water.

Less stop, High efficiency!

RunRunInverter control as standard for fan motor and feed water pump
Cut electric consumption to 1/4 for fan motor.Less electric consumption and long-life feed water pump.
● Fan motor inverter control

Saving energy by adjusting fan motor rotation
speed for boiler combustion position.

● Feed water inverter control

If boiler operation pressure is low after overall blow or feed water timing,
decreasing feed water pump rotation speed make less electric consumption,
protect water flow meter and feed water pump, less cavitation.

Air proportion stabilization control

Automatic air ratio control in best value through all season

High-speed multi position combustion control

Offset wind amount correspondence to air temp. tostable combustion and saving energy.

Quick combustion shift
makes no waste

High-speed multi position combustion control includes
4 combustion position as standard, and can shift toeach standard within less than 1 second.

Without air proportion stabilization control
With air proportion stabilization control

Room temp.

Room temp.
(℃)

O2 7(％)
6Summer

Air density: lower

Low air ratio

Raise fan motor frequency［ Avoid combustion fail due to low air ratio (lack of air)］

About 1 sec
About 1 sec

High-speed shift

Temp. : raiseWinterTemp. : lower

Air density: raiseHigh air ratio

Lower fan motor frequency［Avoid lowering efficiency due to high air ratio (too much air)］

550

43

As O2 in exhaust
gas lower by 1%,boiler efficiency
raise by 0.5%.

2
108/15

O2 level changes 1%
with air proportion
stabilization control.

9/6

9/28

10/20

measured date

11/11

12/3

Combustion process

Water level condition

HIGH

HIGH

HIGH

MIDDLEMIDDLEMIDDLE

LOW

LOW

LOW

EH

EH

E1
E2

PILOT

PILOT

PILOT

E3

Low
combustion

Middlecombustion

Highcombustion

Lowwater level

EH

E1EH

E1E2E2E3E3Feed watercontrol level

E1E2E3High
water level

Multiple safe design
Fail safe … Fail safe design water level control and combustion control
Installed multiple safe device as
low-water cut off device, safety valve
etc.
More high level safeness with fail safe
design feed water control andcombustion control.
High reliability with equipped sensors.

Low water sensor × 2 units
Steam temperature sensor● Boiler water temperature sensor● Exhaust gas temperature sensor● Wind pressure sensor

Steam pressure sensorBoiler body thermo● Electric conductivity sensor● Steam temperature sensor

●●●

●etc.

Prevention method … Output check point before it breaks
Display check point before output errors.
Exhaust gas temperature inspection
Exhaust gas temperature sensor inspection● Combustion air temperature sensor inspection● Overall blowdown inspection(Automatic overall blowdown control)*● Water-level electrode rod inspection

Steam pressure sensor inspection
Water tube temperature sensor inspection● High water level inspection (Pure water specification)*● Chemical injection inspection● Electric conductivity sensor inspection● Concentrated blowdown inspection●●●●etc.

*OptionReturn drain water fromsteam piping in the factory

Multi-boilers control panel

FilterIndustrial
waterGroundwater

Delivery to theequipment
consumingsteam

Steam

Steam header

Feed water
Tap water

Drainage
Water softener

Deaerator

Feed water tank

Water
Analysis

Chemical injection pump

Deaerator

Water treatment chemicals for boiler

SAMCLEAN

It remove dissolved oxygen in the feed water. And it prevent

Our multi-purpose boiler chemicals have a function to prevent scale

the boiler, steam piping and steam required equipment fromsticking and corrosion, adjust pH, and disperse sludge. Please usecorrosion. We can supply not only membrane but nitrogen

Sam-clean series to keep the boiler good condition for long time.

substitution type and Heating deaerator system.

*We might be unable to export due to the regulation of your country. Please contact us for confirmation.

We suggest optimum
water treatment
equipment depending
on water quality andboiler operating
condition.

SAMCLEAN S-125
Category Code : G6, G7
NSF Registration No. 166985

Specifications

In the boiler room

In case steam load is small, operation of controlling multi-boilers
under low combustion is more efficient than operation ofcontrolling a boiler under high combustion.
NEW-BRM IV can be improved the efficiency of the entire system andreduce the electricity consumption by selecting optimal operating
pattern to check the operating condition and steam demand.
For example…in case steam load is 2,000kg/h(SSB-2000APL × 4 units)

Low-combustion × 4 units

Condition
monitoring screen
You can check boiler
operating condition,
combustion condition,
error and inspectioninformation.

●Individual data screen
You can check each boiler operating
condition by daily data and the day before
data screen.

●Low

High

Total boiler efficiency
Electricity consumption

Max. Pressure

MPa

0.98

Working Pressure Range

MPa0.49〜0.88

Equivalent Evaporation

kg/h

2,000

2,500

Heat Output

kW

1,254

1,567

F96

GBoiler Efficiency%

Heating Surface Area

m2

Holding Water Volume

LType of Burner

Saving energy operation that improve the entire
boiler efficiency and reduce the fuel consumption

Multi-boilers control setting screen
You can set control pressure range, control
quantity, control pattern and priority rank.

To manage the entire system
and individual boiler.

2,523
2,380

E547
2,009

2,064
1,828

1,591

Feed waterinlet

32A—

Forced draft / Pressure-spraying typeOil inlet

20ACombustion Control—

Inverter Control, Multi-Position Combustion Control

Steam outlet

Turn-down Ratio—

1:4

Feed water control—

Inverter Control, Multi-Position Combustion Control

Ignition—

AC Spark Ignition

Dry Weightkg

1,740

2,220

2,540

Weight in Operationkg

1,900

2,420

2,760

Fuel—
kWL/hSupply Power AvailableElectricity—

Equipment PowerkW

9.89

9.94

Kerosene Heavy oil Kerosene Heavy oil Kerosene Heavy oil
AAA
1,393

1,293

136.7

144.1

133.7

126.8

1,633
168.9

2,089

65A

80A

Safety valve
discharge

50A

Boilerblowdown outlet

25A

Chimhey drain

32A

Chimneyφ350(plug-in)

40A
φ300

φ350

Outline dimensions

160.2

AC200V 3φ (50/60Hz)
10.2

kVA

17.9
7.4

9.3
50Hz:
16.6

10.2
60Hz:
16.5

6.5

kWkW

2.2

Oil Pump motor

kW

0.4

For Control

kW

0.2

Main Wire Size

mm214Power Breaker Capacity

A75

60Hz:
17.8

7.4

Base line

Base line

Fan MotorFeed Water
Pump motor

50Hz:
17.9

We can supply not only standard
model「Score VS」but also
customized model depending on thecustomer「Score HG」

Steam outlet

Safety valve discharge
Chimney（Hanging metal tool）

To indicate the machinecondition of entire steam
generating system.

2,443

CD

170

Description

To manage the total steam generating system not onlyboiler but including auxiliary equipment

2,692

1,885

Total Electric Capacity

In the monitoring room…

2,644

B

97

SSB-2500APL

990

H

Fuel Consumption●90

SSB-2000APLA

Small Type Boiler

HighLowSSB-2000AL

SSB-2500APL—

Menu screen

Pictograms and Japanese-English
language are easy to operate.

SSB-2000APL

Economizer
drain outlet（Chimney connection port）

Selects the best operation pattern
Minimize fuel & electricity consumption

SSB-2000AL

Type of Boiler

Multi-boilers control panel

High-combustion × 1 unit

Unit

Item

Oil inlet

To indicate the guidance that
explain the cause and ways tocope with it by using photo anddrawing at occurring error andinspection.

To make a report for the entire
system and individual boiler.

Base line

If you install monitoring camera(option),
you can get information in real time bymovie.

Feed water inlet
Strainer and nipple
are included
Boiler water blowdown

The shape of boiler is different depending on Model and Specification.
This drawing is SSB-2000APL model.